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SA-260MB-Service Manual
SA-260MB-Service Manual
For the
Autoclave / Sterilizer
1
Contents
1. Service Instruction.................................................................................................................... 5
1.1 Instruction for all general service repairs ........................................................................ 5
2. Introduction ............................................................................................................................ 13
3. Explanation of Safety Symbols and Notes ............................................................................. 14
3.1 Shipping symbols .......................................................................................................... 15
4. Unpacking .............................................................................................................................. 16
5. Installation .............................................................................................................................. 17
5.1 Environment .................................................................................................................. 17
5.2 Water Quality ................................................................................................................ 17
5.3 Set up ........................................................................................................................... 18
5.3.1 Waste out draining .............................................................................................. 19
5.3.2 Manual water ...................................................................................................... 20
5.3.3 Connecting an external water supply system...................................................... 20
6. Introduction ............................................................................................................................ 23
6.1 Intended Use................................................................................................................. 23
6.2 Description of the Sterilizer ........................................................................................... 23
6.2.1 External View ...................................................................................................... 23
6.2.2 Definition of two reservoir (for SA-300MB/302MB) ............................................. 25
6.2.3 Internal Configuration ......................................................................................... 26
6.3 Control Panel ................................................................................................................ 27
6.4 Control Board- Key pad side ......................................................................................... 28
6.5 Control Board- Wiring side ............................................................................................ 29
6.6 Relay Board .................................................................................................................. 30
7. Operation ............................................................................................................................... 31
7.1 Flow Chart with Build-in Program.................................................................................. 38
7.2 Flow Chart with LIQUID Program (Optional) ................................................................. 39
7.3 Flow Chart with Customization Program ....................................................................... 40
8. Operation sequences of a sterilization cycle .......................................................................... 41
9. Printout of Printer ................................................................................................................... 46
9.1 Printout of General Program ......................................................................................... 46
9.2 Printout of LIQUID Program (Optional) ......................................................................... 48
9.3 Printout of Dry Program ................................................................................................ 49
9.4 Printout of Leakage Test ............................................................................................... 50
9.5 Printout Button .............................................................................................................. 50
10. External storage medium – SD Card.................................................................................... 51
10.1 Using a SD card .......................................................................................................... 51
10.2 Readout of a SD card ................................................................................................. 52
10.2.1 Readout of General Program ............................................................................ 52
2
10.2.2 Readout of LIQUID Program (Optional) ............................................................ 54
10.2.3 Readout of Dry Program ................................................................................... 55
10.2.4 Readout of Leakage Test.................................................................................. 56
11. Test Instructions ................................................................................................................... 57
11.1 Biological performance of sterilizers ........................................................................... 57
11.2 Air removal (Bowie-Dick type test pack) ..................................................................... 58
11.3 Helix test ..................................................................................................................... 60
12. Calibration components ....................................................................................................... 62
12.1 Calibration sterilization temperature............................................................................ 62
12.2 Replacing the plunger or coil of the 1/4” solenoid valve .............................................. 64
13. Preparation for service ......................................................................................................... 65
14. Trouble Shooting .................................................................................................................. 67
14.1 No power .................................................................................................................... 67
14.2 Steam leakage from the door ...................................................................................... 68
14.3 Unable to open the door ............................................................................................. 69
14.4 Burned or peculiar smell after sterilization .................................................................. 70
14.5 Code 002, Press EMERGENCY but cannot exhaust and drain water ........................ 71
14.6 Code 003, Press Cancel but can’t exhaust and drain water ....................................... 72
14.7 Code 010, Service time ............................................................................................... 73
14.8 Code 031, Chamber tempe > 97℃ ............................................................................. 74
14.9 Code 040, Wrong password ....................................................................................... 75
14.10 Code 101, SSR1 fail ................................................................................................. 76
14.11 Code 102, SSR2 fail ................................................................................................. 77
14.12 Code 110, Altitude Pressure sensor fault .................................................................. 78
14.13 Code 111, Pressure sensor fault............................................................................... 80
14.14 Code 120, CJC fault .................................................................................................. 81
14.15 Code 121, Temp sensor T1 fault............................................................................... 82
14.16 Code 123, Temp sensor T3 fault............................................................................... 83
14.17 Code 130, Keyboard fault ......................................................................................... 84
14.18 Code 140, Air Filter block .......................................................................................... 85
14.19 Code 150, FAN 1 fault .............................................................................................. 86
14.20 Code 160, Band heater abnormal ............................................................................. 87
14.21 Code 200, Altitude over ............................................................................................ 88
14.22 Code 201, Room temp too low.................................................................................. 89
14.23 Code 202, Room temp too high ................................................................................ 90
14.24 Code 210, Over heat ................................................................................................. 91
14.25 Code 211, Over pressure .......................................................................................... 94
14.26 Code 220, Vacuum abnormal ................................................................................... 96
14.27 Code 224, Post vacuum abnormal ............................................................................ 99
14.28 Code 230, Pressure too high .................................................................................. 100
14.29 Code 231, Pressure too low .................................................................................... 101
3
14.30 Code 232, Dynamic pressure too high .................................................................... 102
14.31 Code 233, Exhaust over time .................................................................................. 103
14.32 Code 240, Pre-heat over time ................................................................................. 105
14.33 Code 242, Low temperature during sterilization step .............................................. 107
14.34 Code 243, Temperature rise too fast ...................................................................... 109
14.35 Code 246, Sterilization temperature over rang........................................................ 110
14.36 Code 302, Air leakage error .................................................................................... 111
14.37 Code 304, Chamber temperature higher than 40℃ ................................................ 112
14.38 Code 400, Low water level in the tank (Tank no water) .......................................... 113
14.39 Code 420, Low water level in the chamber ............................................................. 114
14.40 Code 520, SD card write error (SD error) ............................................................... 115
14.41 Code 522, SD card format error .............................................................................. 116
14.42 Code 530, No printer paper (No paper) .................................................................. 117
14.43 Code 531, Printer error ........................................................................................... 118
14.44 Code 533, Printer error (Time out) .......................................................................... 119
14.45 Code 600, Door open .............................................................................................. 120
15. Saturated vapor pressure and temperature reference table............................................... 121
16. Explosion Drawing ............................................................................................................. 122
16.1 SA-260MB Explosion Drawing .................................................................................. 122
16.2 SA-300MB Explosion Drawing .................................................................................. 123
16.3 SA-302MB Explosion Drawing .................................................................................. 124
17. Pipe Line ............................................................................................................................ 125
17.1 SA-260MB Pipe Line................................................................................................. 125
17.2 SA-300MB & SA-302MB Pipe Line ........................................................................... 126
18. Circuit Block Diagram......................................................................................................... 127
18.1 SA-260MB Circuit Block Diagram ............................................................................. 127
18.2 SA-300MB & SA-302MB Circuit Block Diagram........................................................ 128
19. Wiring Diagram .................................................................................................................. 129
19.1 SA-260MB Wiring Diagram ....................................................................................... 129
20. Installation Plan .................................................................................................................. 131
20-1 SA-260MB Installation Plan ...................................................................................... 131
20-2 SA-300MB / SA-302MB Installation Plan .................................................................. 132
21. Update Firmware................................................................................................................ 133
22.Water level detection system, level adjustment .................................................................. 137
4
1. Service Instruction
1.1 Instruction for all general service repairs
Warning: In order to clearly indicate the extent of the harm, loss or damage which may
result from falling to heed these precautions and the degree of their urgency, the
precaution have been classified into the three categories of Danger, Warning
and Caution.
Note: Disconnect power supply from mains; ensure no electrical current is detected
prior repair. Reconnect the plug only in necessary while the enclosure is
removed.
Note: Only well-trained technicians are allowed to perform the service and
maintenance work.
Warning: Please install, operate and maintain the sterilizer in accordance with this
Instruction Manual. Failure to do so could result in serious injury or damage to the
unit.
Please read
manual.
Figure 1
5
Warning: DO NOT place alcohol or other flammable items in the sterilizer. An explosion
could occur, causing personal injury.
Figure 2
Warning: A separate (dedicated) circuit is recommended for the sterilizer. The sterilizer
should not be connected to an electrical circuit with other appliances or
equipment.
Figure 3
Warning: Always check the status of the electric wire; unplug the power cord if breakage
comes up. Contact your supplier for service support.
Figure 4
6
Warning: Children are not allowed to use or play with the unit.
Figure 5
Warning: Do not put your fingers into the gap on the hinged side of the door.
Figure 6
Warning: Always check the pressure gauge before opening the door. DO NOT attempt to
open the door if the pressure is not at zero (0).
Check Pressure at
“ZERO”
Figure 7
7
Warning: In an emergency, or before carrying out any maintenance, always disconnect the
power cord from the outlet.
Figure 8
Warning: Use sterilization indicator test strips to check that sterilization has been
successful.
Figure 9
Warning: Use only distilled water. Normal tap water contains minerals, especially chlorides,
which have corrosive effects on stainless steel. Failure to use distilled water will
invalidate the warranty.
Figure 10
8
Caution: Do not put objects on the power plug or power cord.
Figure 11
Caution: The outer casing and metal surfaces of the sterilizer will be hot during operation,
please do not touch it.
Figure 12
Figure 13
9
Caution: Do not overfill the water reservoir. The water level must be maintained between
the green Full and Minimum labels on the right hand side of the sterilizer.
Figure 14
Caution: Steam and hot water will be present when opening the door after a sterilizer cycle.
Avoid contact.
Figure 15
Figure 16
10
Caution: Do not tip over the unit or allow it to fall on the power plug.
Figure 17
Caution: It will require at least two (2) or more people to carry the sterilizer to avoid
dropping it off by mistake.
Figure 18
Figure 19
11
Caution: Please unplug the power cord and drain off water from the reservoir if the
sterilizer will not be used regularly.
Figure 20
Figure 21
12
2. Introduction
This Technician’s Manual together with the operator’s manual forms the complete set of
the Operation and Maintenance instructions for the SA-260MB / SA-300MB / SA-302MB pre
and post vacuum steam sterilizer. This manual is intended for the use of the technician. It is
strongly recommended that only qualified and STURDY factory trained personnel service this
steam sterilizer and do so in accordance with the instructions in this manual.
Any unauthorized service may result in the invalidation of the manufacturer’s guarantee.
13
3. Explanation of Safety Symbols and Notes
Alternating Current
Manufacturer
Date of manufacture
It is a 6-digit number. The first 4 digits represent the year and the last 2 digits
represent the month.
Consult instruction manual for use
NOTE Indicates information that user should pay special attention to.
Indicates correct operating or maintenance procedures in order to prevent
CAUTION
damage or destruction of the equipment or other property.
Indicates correct operating or maintenance procedures in order to prevent
WARNING
damage or destruction of the equipment or other property.
14
3.1 Shipping symbols
Use no hooks
15
4. Unpacking
Caution: It will require at least two (2) or more people to carry the sterilizer to avoid
dropping it off by mistake.
Top
Wall
Base
Figure 22
A Cut the banding
E Check all accessories are present as follows (accessories are packed inside the sterilizer
chamber):
- Instruction Manual ×1
- Heater Cover ×1
- Tray Set ×1 ( With tray ×3 ) (Standard)
- Holder ×1 (Standard)
- Silicone House(2m)x2 (Standard)
- Silicone House(1m)x1 ( With connecter ×1 ) (Standard)(For SA-300MB/SA-302MB)
- Printer paper ×1 set (5 pcs) (Standard)
- Sterilization Box × 1 (Optional)*
- Spring Holder (Optional)*
- Exhaust Tank (Optional)*
*The accessories will be different according to the order request.
Note: We recommend that all packaging material is retained for possible re-use.
Note: For Reduce, Reuse, Recycle information, the packing material is made by
corrugating medium-catalogue AA.
16
5. Installation
5.1 Environment
This equipment has been designed for use in accordance with the International EMC
(Electromagnetic Compatibility) Standards. In view of different environments, please follow the
instructions given below to eliminate interference, if necessary.
Compliance with the above data should be tested in accordance with acknowledged analytical
methods, by an authorized laboratory.
Caution: We recommend testing the water quality once a month. The use of water that
does not comply with the table above may have severe impact on the working
life of the sterilizer and can invalidate the manufacturer’s guarantee.
17
5.3 Set up
CAUTION: Please read and follow “6.2” in order to understand the operation of the
sterilizer.
CAUTION: Make sure that the door can be opened freely after installation.
WARNING: Do not install or operate the sterilizer in areas where flammable items or
volatile substances are used or stored. An explosion could occur, causing
personal injury. An installation site with good air circulation is required.
WARNING: Be sure to install the sterilizer on a flat surface, otherwise it may not defect
the water level correctly.
CAUTION: The optional Exhaust Tank is capable of draining water; you should then
drain out the water according to the local national law.
A. While installation, please make sure that the bearing capacity of installation table is enough
to carry the sterilizer. For the weight information of the sterilizer, please refer to product
specifications.
B. Position the sterilizer on a stable bench or work surface, ensuring at least 10 cm clearance
between the wall or other pieces of equipment and the sides of the unit for free circulation
of air.
18
5.3.1 Waste out draining
Heating water is drained from the chamber through this outlet located at the back of the
sterilizer. Connect the exhaust hose to the “WASTE OUT” as shown as below to drain heating
water according to the local national law.
WARNING: Examine that pipelines connected from “waste outlet” is not obstructed by
the over-bending as shown as below:
Floor
Drained water
Figure 23
Floor
Drained waste
Figure 24
19
5.3.2 Manual water
Open the water reservoir cap; pour water for sterilization or distilled water into the water
reservoir as shown in as below:
Figure 25
WARNING: Do NOT fill water into the reservoir during the sterilization process to
avoid overflow. After each sterilization cycle is completed, any remaining
water in the chamber will be drained automatically.
Connect an external water supply to the “WATER IN” on the rear side of the sterilizer by
using the 2 m silicon house for the “Auto add water” function as shown as below.
NOTE: The pressure of external water supply should be not less than 2 Bar. It is
recommended to connect a suitable gauge.
20
Figure 26
How to set the ” Auto add water”:
Select ”system setting” as shown as below:
MENU
Unwrapped 121℃
Wrapped 121℃
Unwrapped 134℃
Wrapped 134℃
PRION
LIQUID
Dry
Customization
Function Test
System Setting
Figure 27
21
and then select ” Auto add water” as shown as below:
System set
Date and Time
Unit
Print
Auto add Water
Cycle counter
Serial Number
Calibration
Figure 28
set to ”ON” as shown as below:
Auto Add Water
Auto Add Water
ON
Figure 29
22
6. Introduction
6.1 Intended Use
This product is a tabletop high pressure steam sterilizer which is designed and developed for the
sterilization of wrapped and unwrapped items.
Suitable loads are those included in EN 13060 such as solid, porous, hollow loads type A, hollow
loads type B; both single wrapped and double wrapped, and unwrapped loads.
Door Knob
Full Water
Level Mark
Water Level
Control Panel
Indicator /
Drain Hose
Min. Water
Level Mark
Recorder
(Printer) Power Switch
Figure 30
23
SA-300MB & SA-302MB
Pressure Gauge
Power Switch
Door Latch
MB
Control Pane
0
- 30
SA
Printer
Figure 31 Front View
Air Vent
Water Reservoir Cap
Leg × 4
24
Maintenance Cover
Ball Valve
Power Cord
Under base
Figure 34
25
6.2.3 Internal Configuration
Temperature Sensor
Heater
Water Stopper
Water Level Sensor
Figure 35 Inside of Chamber
26
6.3 Control Panel
LCD Panel:
Display the information
of sterilization status.
Up button:
Enter Button:
Used for setting and changing
Press this button to
the function and increasing
execute or confirm the
the parameters.
input data.
SD slot:
Emergency Stop
To accept a formatted SD
Button:
card for storing the process
Stop program and
information of a sterilization
release
cycle by text format (*.dat).
pressure/vacuum
Figure 36
27
6.4 Control Board- Key pad side
Enter Button:
Press this button to
Up button: execute or confirm the
Used for setting and input data.
changing the function
and increasing the
parameters. Down button:
Used for setting and
changing the function
Unlock button: and decreasing the
Press this button to parameters.
release the lock status
after completing a Cancel button:
sterilization cycle or 1. To abort the
un-executing program. changing operation
It will auto lock again in and return to previous
3 seconds if door not step.
been opened. 2. A “Confirm”
message prompts
during a sterilization
Printer button: cycle, press it again to
Print the prompt continue the current
message of each cycle.
sterilization steps
automatically or re-print Emergency Stop
the last sterilization Button:
steps. Stop program and
release
pressure/vacuum
Figure 37
28
6.5 Control Board- Wiring side
Connect to Relay
Board for accessing
status and controlling
RS-232 port
I/O.
Connect to computer
for upgrading and
diagnostic by Connect to Printer for
manufacturer. printing real time
Connect to SD card
for storing data.
T3: Connect to sensor
inside the Chamber.
4-20mA_1: Connect to
pressure sensor.
Figure 38
29
6.6 Relay Board
RO01: Vacuum Pump
AC IN RO02: Door Lock
RO03: Add Water Valve
DC I/P
DI05: Water
Connect to Tank Level I/P
Control Board (H&L)
for accessing DI06: Chamber
status and Water Level I/P
controlling I/O.
DO01:SSR1 O/P
DO02:SSR2 O/P
DI01: Door I/P
DO03:AC O/P
DI03: Pressure and
DO04:Fan O/P
Temp. I/P
Figure 39
30
7. Operation
The Table 1describes the build-in programs that can be used by the sterilizer model
SA-260MB、SA-300MB & SA-302MB.
UNWRAPPED WARAPPED
Pre-Vacuum pulses(Times) 4/5
o
Sterilization temp ( C) 121
Sterilization time (Minutes) 15 30
Dry time (Minutes) 15 30
UNWRAPPED 134ºC Applicable to solid, porous, hollow loads type A, hollow loads type B;
WARAPPED 134ºC both single wrapped and double wrapped, and unwrapped loads.
UNWRAPPED WARAPPED
Pre-Vacuum pulses(Times) 4/5
o
Sterilization temp ( C) 134
Sterilization time (Minutes) 4 15
Dry time (Minutes) 15 30
PRION Applicable to solid, porous, hollow loads type A, hollow loads type B;
both single wrapped and double wrapped, and unwrapped loads.
PRION
Pre-Vacuum pulses(Times) 4/5
Sterilization temp (oC) 134
Sterilization time (Minutes) 18
Dry time (Minutes) 30
31
Cycle Program Description
LIQUID(Optional) Applicable to LIQUID load.
Customization This function allows the operator to define special sterilization cycle
(such as temperature and time) within the specification of this
autoclave.
Customization
Pre-Vacuum pulses(Times) No Yes
Sterilization temp (oC) 105-135 119-135
Sterilization time (Minutes) 0-60 minutes 59 seconds
Dry time (Minutes) 0-60 minutes.
32
Holding time
(Sterilization)
P/T T9
121℃/134℃ T8
121°C or 134°C
119°C T2 T4 T6
Exhaust
T0 T11 Time T17
Ambient Temp °C 0 bar
T10 T12
-.0.35 bar T13
T3 T5 T7
Temp. / Pressure
Figure 40
Legend of each cycle:
Ambient
Time
Temp.
0 bar
Temp. / Pressure
Figure 41
Legend of each cycle:
H1 Heating stage T0-T1
ET Equilibrium Time T1-T2
S0-S60 Sterilizing stage (Holding stage) T2-T3
CD Cooling Down T3-T4
33
SA-260MB Maximum load of each build-in program:
Program
Unwrapped Unwrapped Wrapped Wrapped Customization
PRION LIQUID Dry
121℃ 134℃ 121℃ 134℃ Pre-Vacuum No-Vacuum
Temperature
121 134 121 134 134 105-135 - 119-135 105-135
(℃)
Pressure (bar) 1.1 2.1 1.1 2.1 2.1 - -0.8 - -
Sterilization time minutes) 15 4 30 15 18 1-60 - - -
Dry time (minutes) 15 15 30 30 30 - 1-60 - -
Total time (minutes) 58 51 88 75 80 137-182 1-60 20-160 20-160
Solid
5.0
unwrapped (kg)
NA
Porous
1.8
unwrapped (kg)
Solid Single wrapped 1.5
NA NA NA
wrapped(kg) Double wrapped 1.2
Max. load Single wrapped 900
Porous
NA NA NA
wrapped(g) Double wrapped 900
250ml × 10
LIQUID(Bottle) NA NA NA
500ml × 8
Single wrapped 1.5
Hollow A&B(kg) 2.0 NA
Double wrapped 1.2
Table 2
34
SA-300MB Maximum load of each build-in program:
Program
Unwrapped Unwrapped Wrapped Wrapped Customization
PRION LIQUID Dry
121ºC 134ºC 121ºC 134ºC Pre-Vacuum No-Vacuum
Temperature (ºC) 121 134 121 134 134 105-135 - 119-135 105-135
Pressure (bar) 1.1 2.1 1.1 2.1 2.1 - -0.8 - -
Sterilization time(minutes) 15 4 30 15 18 1-60 - - -
Dry time (minutes) 15 15 30 30 30 - 1-60 - -
Total time (minutes) 75 74 110 105 109 137-182 1-60 20-160 20-160
Solid
8,200
Unwrapped
NA
Porous
2,500
Unwrapped
Single wrapped 2,400
Solid Wrapped NA NA NA
Double wrapped 2,000
Max. load(g)
Porous Single wrapped 1,800
NA NA NA
Wrapped Double wrapped 1,600
250ml × 10
LIQUID(Bottle) NA NA
500ml × 8
Single wrapped 1,800
Hollow A&B 2,000 NA
Double wrapped 1,600
35
SA-302MB Maximum load of each build-in program:
Program
Unwrapped Unwrapped Wrapped Wrapped
121ºC 134ºC 121ºC 134ºC Customization
PRION LIQUID Dry
Pre-Vacuum No-Vacuum
Temperature (ºC) 121 134 121 134 134 105-135 - 119-135 105-135
Pressure (bar) 1.1 2.1 1.1 2.1 2.1 - -0.8 - -
Sterilization time(minutes) 15 4 30 15 18 1-60 - - -
Dry time (minutes) 15 15 30 30 30 - 1-60 - -
Total time (minutes) 85 84 120 115 119 137-182 1-60 20-160 20-160
Solid
10,000
Unwrapped
NA
Porous
3,200
Unwrapped
Single wrapped 3,000
Solid Wrapped NA NA NA
Double wrapped 2,600
Max. load(g)
Porous Single wrapped 2,000
NA NA NA
Wrapped Double wrapped 1,800
250ml × 10
LIQUID(Bottle) NA NA
500ml × 8
Single wrapped 2,000
Hollow A&B 2,200 NA
Double wrapped 1,800
CAUTION: The manufacturer does not guarantee any sterilization loads that exceed the above specifications.
36
Function test program:
Test program
Air leakage Helix B&D
TEST TEST TEST
Temperature (ºC) - 134 134
Pressure (bar) -0.8 2.1 2.1
Sterilization time (minutes) - 3.5 3.5
Dry time (minutes) - - -
Total time (minutes) 15 67 67
Type of load Empty chamber Test tool
37
7.1 Flow Chart with Build-in Program
Locate the sterilization items and close door; insert a SD card.
Leakage
Program
Vacuum
Add Water and Heating
Sterilization
(not applicable for DRY program)
Drying
Cycle Complete
Buzzer Alarms and COMPLETE indicator will illuminate. The Sterilizer goes to
STANDBY mode.
If any error messages prompt, you may need to repeat the sterilization cycle.
38
7.2 Flow Chart with LIQUID Program (Optional)
Locate the sterilization items and close door; insert a SD card.
Equilibrium Time
Sterilization
Cooling Down
Cycle Complete
Buzzer Alarms and COMPLETE indicator will illuminate. The Sterilizer goes to
STANDBY mode.
If any error messages prompt, you may need to repeat the sterilization cycle.
39
7.3 Flow Chart with Customization Program
Sterilization
With dry
Buzzer Alarms and COMPLETE indicator will illuminate. The Sterilizer goes to
STANDBY mode.
If any error messages prompt, you may need to repeat the sterilization cycle.
40
8. Operation sequences of a sterilization cycle
Step 1.
Step 2.
Step 3.
41
Step 4.
Step 5.
Step 6.
42
Step 7.
Step 8.
Step 9.
43
Step 10.
Step 11.
Ster: Sterilization
Step 12.
44
Step 13.
Step 14.
Program complete
Step 15.
45
9. Printout of Printer
There are three types of printout as following:
1) General Program, 2) LIQUID Program (Optional), 3) Dry Program, 4) Leakage
Test
9.1 Printout of General Program
The following printout is applicable to programs of Unwrapped 121 ºC, Wrapped
121 ºC, Unwrapped 134 ºC, Wrapped 134 ºC, Customization, Helix test, and B &D
test.
46
Printer output Description
Step action
Step Time Temp. Pres. Time mmm: minutes starting
mmm:ss ºC bar mmm:ss record,
Start 000:00 23.9 0.000 ss: seconds starting record
PV1 005:06 24.0 -0.986 Temp(ºC) chamber temperature in ºC
H1 022:49 119.0 0.853
Pres(bar) Chamber pressure in bar
PV2 027:19 86.3 -0.363
start start time
H2 034:00 119.0 0.874
PV1 1st pre-vacuum pulse
PV3 038:25 88.4 -0.368
H3 044:47 119.0 0.853 H1 1st heating pulse
PV4 048:57 89.8 -0.361 PV2 2nd pre-vacuum pulse
H4 054:50 119.0 0.851 H2 2nd heating pulse
PV5 058:40 89.8 -0.362 PV3 3rd pre-vacuum pulse
H5 069:44 135.5 2.121 H3 3rd heating pulse
S00 069:44 135.5 2.121 PV4 4th pre-vacuum pulse
S02 071:44 136.6 2.184 H4 4th heating pulse
S04 073:44 136.3 2.156 PV5 5th pre-vacuum pulse
Ex 078:04 106.6 0.195 H5 5th heating pulse
D0 078:45 93.6 -0.304 S00 start of sterilization
D1 093:46 112.6 -0.381 S02 sterilization time recorded
VR 094:03 114.2 -0.057 every 2 minutes after
End 094:03 114.2 -0.057 “S00”; and also the last
sterilization time
EX exhaust of water and
steam
D0 dry time-started
D1 dry time-finished
VR vacuum release
End end of recording
Ster. Temp : 135.0 - 135.8 ºC The maximum and minimum temperature
detected during sterilization period
Ster. Pres : 2.123 – 2.160 bar The maximum and minimum pressure
detected during sterilization period
Ster. Time : 4 m 0s Sterilization period
Total time : 94 m 03 s Time elapsed between start and program
complete
Program complete Message of ending recording
Signature:______________ Signature office
47
9.2 Printout of LIQUID Program (Optional)
The following printout is applicable to programs of LIQUID.
48
9.3 Printout of Dry Program
The following printout is applicable to Dry Program:
49
9.4 Printout of Leakage Test
The following printout is applicable to Leakage Test:
Press button to reprint the last message that had been recorded in the
memory.
50
10. External storage medium – SD Card
10.1 Using a SD card
The sterilization temperature, steam pressure and real time information during each
cycle can be stored to an onto a SD memory card (hereinafter referred to as SD card)
automatically if a SD card is inserted. It records the specified information in *.dat format,
and the file can be read by the WordPad or Notepad.
A. You should format your storage medium prior insert into the sterilizer for the first
time. SD card supports FAT file system, and SD/HC card support FAT32 file
system.
You should open WordPad or Notepad and then open the file by File -> Open
File-> (file path\YYYY\MM\YYMMDDnn.dat), to view the contents.
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10.2 Readout of a SD card
There are three types of readout as following:
1) General Program, 2) LIQUID Program (Optional), 3) Dry Program,
4) Leakage Test
10.2.1 Readout of General Program
The following readout is applicable to programs of Unwrapped 134 ºC, Wrapped
134 ºC, Unwrapped 121 ºC, Wrapped 121 ºC, Customization, Helix test, and B &D
test.
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Readout of a SD card Description
D1 093:46 112.6 -0.381 second after “S00”; until
VR 094:03 114.2 -0.057 the last sterilization time
End 094:03 114.2 -0.057 EX exhaust of water and
steam
D0 dry time-started
D1 dry time-finished
VR vacuum release
End end of recording
Ster. Temp : 135.0 – 135.8 ºC The maximum and minimum
temperature detected during
sterilization period
Ster. Pres : 2.123 – 2.160 bar The maximum and minimum pressure
detected during sterilization period
Ster. Time : 4 m 0s Sterilization period
Total time : 94 m 03 s Time elapsed between start and
program complete
Program complete Message of ending recording
53
10.2.2 Readout of LIQUID Program (Optional)
The following printout is applicable to programs of LIQUID.
Readout of a SD card Description
Model:SA-300MB Model number
Ver. Software version installed in this
SA-300MB_A1V2.0 autoclave
SN:141005204-001 Series number
Program: Program selected
LIQUID
Ster. Temp:121 ºC Sterilization temperature
Ster. Time: 15 m Sterilization duration
Date:Apr.02.2015 14:10:.27 Date and Time of sterilization
Cycle Counter :000351 Cycles that had been started
Step action
Step Time Temp. Pres. Time mmm: minutes starting
mmm:ss ºC bar mmm:ss record,
Start 000:00 28.2 0.001 ss: seconds starting
PV1 000:54 28.4 -0.110 record
H1 034:03 122.2 1.093 Temp(ºC) chamber temperature in
ET 044:03 122.5 1.120 ºC
S00:00 044:03 122.5 1.120
Pres(bar) Chamber pressure in bar
S00:01 044:04 122.1 1.088
start start time
S00:02 044:05 122.6 1.132
PV1 1st pre-vacuum pulse
H1 1st heating pulse
S14:59 059:02 122.5 1.125 ET Equilibrium Time
S15:00 059:03 122.3 1.195 S00-00 start of sterilization
CD 094:03 80.0 -0.015 S15-00 sterilization time
End 094:03 80.0 -0.015 recorded every 15
minutes after “S00”; and
also the last sterilization
time
CD Cooling Down
End end of recording
Ster. Temp : 121.7 – 122.8 ºC The maximum and minimum
temperature detected during
sterilization period
Ster. Pres : 1.091 – 1.135 bar The maximum and minimum pressure
detected during sterilization period
Ster. Time : 15 m 0 s Sterilization period
Total time : 94 m 03 s Time elapsed between start and
program complete
Program complete Message of ending recording
54
10.2.3 Readout of Dry Program
The following readout is applicable to Dry Program:
55
10.2.4 Readout of Leakage Test
The following readout is applicable to Leakage Test:
56
11. Test Instructions
11.1 Biological performance of sterilizers
1. Please one or more Raven Pre-Test units in a horizontal position in the most
difficult to sterilize locations. Run Cycle.
2. After the Biological indicator has cooled, crush the media ampoule by
squeezing the sides of the plastic tube or by using the tool provide.
3. Place processed unit(s) and one unprocessed (control) unit in a vertical
position in an incubator at 58-62ºC for steam (Geobacillus steaothermophilus)
for 24 hours.
4. Begin monitoring the incubated units after 24 hours. Record observations.
5. The control unit should exhibit turbidity and/or color change to or toward
yellow.
6. A fail sterilization cycle is indicated by turbidity and/or color change to or
toward yellow. A test unit that retains its original color indicates the sterilization
parameters have been met.
7. More detail information please asks your dealer of biological test.
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11.2 Air removal (Bowie-Dick type test pack)
The packet for the B&D test must be inserted on it own, preferably on the lowest tray,
with the label facing up. After performing the cycle, immediately verify the test. Being
careful while handling the packet (It is still hot), remove the indicator sheet and follow
the instructions given in the package for evaluating the result of test.
1 2
3 4
2. Place the pre-assembled Cube in the bottom section of the sterilizer rack, over the
drain, in an otherwise empty chamber.
4. After processing, wear heat-resistant glover to remove the Cube from the sterilizer
and allow to cool.
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WARNING: The metal clamp is hot at this stage of test.
5. Unlock the swing-bar and remove the indicator sheet from the center of the Cube.
6. The indicator test sheet should show a uniform color change. An incomplete color
change may indicate sterilizer malfunction and should be immediately reported to
the supervisor for review.
7. Complete the information on the test sheet and retain as permanent record.
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11.3 Helix test
The Helix test represents a hollow A-type load (Conforms to EN 867-5 of tool), i.e.
the load with the most critical characteristics.
The Browne TST Control Helix is a Hollow Load Process Challenge Device (PCD)
and has been developed and validated for testing the air removal (steam penetration)
capability of small Type B steam sterilizers. Use in any other sterilizer or with any other
type of indicator, may give dangerously misleading results.
1. Place a test strip (product code: 3783, Conforms to EN 867-5) inside the capsule.
5. Once the cycle is complete, open the door and remove the test.
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WARNING: The HELIX Test will be very hot!
Incorrect result:
Incorrect result:
correct result:
61
12. Calibration components
Pressure switch and sterilization temperature has been adjusted in the factory; if
you find the temperature and pressure can’t match together, that is mean sterilization
temperature need to adjust, or when you need to adjust the pressure switch to change
the pressure value.
5. Next, press "enter, and enter pass word “1246” by scroll up and down.
62
6. After key in the pass word, you can enter "Calibration".
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12.2 Replacing the plunger or coil of the 1/4” solenoid valve
Caution: Before starting, disconnect the instrument from the power source
and ensure that there is no pressure in the chamber. Allow the
steam sterilizer to cool before removing outer covers.
1. Take out the steam sterilizer cover.
2. Remove nut (1), washer (2), nameplate (3).
3. Remove the coil (4).
4. Unscrew the plunger and replace it with a new kit. The plunger kit consists of the
plunger housing (7) and the plunger & spring (6)
5. Using a magnifying glass, inspect the seat in the valve base for chips or cracks. If
any are found the base will need to be replaced.
6. Reassemble the coil (4) the name plate (3) the nut (1) the washer (2) and the nut
(1).
7. Re-install the steam sterilizer’s cover.
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13. Preparation for service
65
5. Visual inspects any fur or the like
that could be exist in the water
tank. If it does, clean it.
66
14. Trouble Shooting
14.1 No power
67
14.2 Steam leakage from the door
68
14.3 Unable to open the door
69
14.4 Burned or peculiar smell after sterilization
70
14.5 Code 002, Press EMERGENCY but cannot exhaust and drain
water
71
14.6 Code 003, Press Cancel but can’t exhaust and drain water
72
14.7 Code 010, Service time
73
14.8 Code 031, Chamber tempe > 97℃
74
14.9 Code 040, Wrong password
75
14.10 Code 101, SSR1 fail
76
14.11 Code 102, SSR2 fail
77
14.12 Code 110, Altitude Pressure sensor fault
78
79
14.13 Code 111, Pressure sensor fault
80
14.14 Code 120, CJC fault
81
14.15 Code 121, Temp sensor T1 fault
temperature
measurement 1-2:Code 121 displayed 1-2:Visual inspect any
room and cease loosen or bad
temperature operations. connection of the
probability:★★ (abnormal) T1 sensor.
1-3:fault of temperature 1-3:Replace 012-01010
sensor (abnormal) temperature sensor
2:PCB error *Observation 2-1:Visual inspect if the 2-1:NA
*Cross-Head PCB has any
screwdriver damage.( Normal)
probability:★
*Flat-Head
2-2:fault of PCB 2-2:Replace Control 915-02025
screwdriver
(abnormal) Board and
recalibrate the
system.
82
14.16 Code 123, Temp sensor T3 fault
83
14.17 Code 130, Keyboard fault
84
14.18 Code 140, Air Filter block
85
14.19 Code 150, FAN 1 fault
86
14.20 Code 160, Band heater abnormal
87
14.21 Code 200, Altitude over
88
14.22 Code 201, Room temp too low
89
14.23 Code 202, Room temp too high
90
14.24 Code 210, Over heat
91
CHECK THE METHOD REPLACEMENT
INSPECT RESULT SOLUTIONS
FOLLOWING / TOOL PART NO.
4.:Is there * Washer 4-1:Water coming into 4.1:NA.
* slope the chamber have
enough water reached the water
in the indicator level, then go to the
next step (normal)
chamber?
4-2:The sterilizer is not 4-2:Place washers (or
placed on a the like) under the
horizontal table, legs of the sterilizer
which would to make it
caused insufficient horizontal.
water for filling into
the chamber
(abnormal)
4-3:If the Heater cover 4-3:Ensure that the
is oblique, the Heater cover &
probability:★★★ water will splash to Water stopper is in
the sensor while horizontal status.
heating the water to
cause the wrong
judgment.
(abnormal)
5:Leakage on *Observation 5-1:No leakage during 5-1:NA
*M25 wrench the heating or
the joint sterilization cycle
between on the joint
between heater
heater and and chamber.
chamber (normal)
probability:★
5-2:leakage during the 5-2:Un-assemble the
heating or heater and then
sterilization cycle tighten the joint with
on the joint suitable tape seal,
between heater re-assemble the
and chamber. heater.
(abnormal)
92
CHECK THE METHOD REPLACEMENT
INSPECT RESULT SOLUTIONS
FOLLOWING / TOOL PART NO.
93
14.25 Code 211, Over pressure
94
CHECK THE METHOD REPLACEMENT
INSPECT RESULT SOLUTIONS
FOLLOWING / TOOL PART NO.
2:Defect of relay *M3 Socket 2-1:Visual inspect 2-1:NA
board *Cross-Head without any
probability:★ screwdriver damage of
components.
95
14.26 Code 220, Vacuum abnormal
96
CHECK THE METHOD REPLACEMENT
INSPECT RESULT SOLUTIONS
FOLLOWING / TOOL PART NO.
4:Pump not *Multi-meter 4-1:Negative pressure 4-1:NA
action * Observation is found during the
probability:★★ vacuum step.
(Normal)
4-2:Disconnect the inlet 4-2:Replace vacuum 011-02012
and outlet of the pump.
vacuum pump and
then start a
program with
vacuum step, pump
is not working.
(Abnormal)
4-3:Measure the 4-3:Replace vacuum 011-02012
voltage that supply pump.
to the vacuum
pump with correct
AC voltage, but the
pump is not
working.
(Abnormal)
5:Leaking from * Observation 5-1:Negative pressure 5-1:NA
pipe *M14 wrench is found during the
*M17 wrench vacuum step.
(Normal)
5-2:Error still exists. 5-2:Check all piping
(abnormal) and junctions of the
vacuum pump, and
tighten them again.
97
CHECK THE METHOD REPLACEMENT
INSPECT RESULT SOLUTIONS
FOLLOWING / TOOL PART NO.
98
14.27 Code 224, Post vacuum abnormal
99
14.28 Code 230, Pressure too high
100
14.29 Code 231, Pressure too low
101
14.30 Code 232, Dynamic pressure too high
102
14.31 Code 233, Exhaust over time
103
CHECK THE METHOD REPLACEMENT
INSPECT RESULT SOLUTIONS
FOLLOWING / TOOL PART NO.
104
14.32 Code 240, Pre-heat over time
105
CHECK THE METHOD REPLACEMENT
INSPECT RESULT SOLUTIONS
FOLLOWING / TOOL PART NO.
4:something *M14 wrench 4-1:No error displayed. 4-1:NA
obstructing in * Universal (Normal)
solenoid (Ill 3) pliers 4-2:Start a sterilization 4-2:Clean solenoid
106
14.33 Code 242, Low temperature during sterilization step
107
CHECK THE METHOD REPLACEMENT
INSPECT RESULT SOLUTIONS
FOLLOWING / TOOL PART NO.
4: Leaking Pipe * Observation 4-1:No error displayed. 4-1:NA
*M14 wrench (Normal)
probability:★★ 4-2:Start a sterilization 4-2:Inspect and try to
program, heater is r-tighten the joint of
heating but cannot piping line.
into sterilization
step.(Abnormal)
108
14.34 Code 243, Temperature rise too fast
109
14.35 Code 246, Sterilization temperature over rang
110
14.36 Code 302, Air leakage error
111
14.37 Code 304, Chamber temperature higher than 40℃
CHECK THE METHOD REPLACEMENT
INSPECT RESULT SOLUTIONS
FOLLOWING / TOOL PART NO.
1:Chamber is * Observation 1-1:No error code 304 1-1:NA
hot or warm displayed during Air
probability:★★★ leakage test.
(Normal)
1-2:Error code 304 1-2:Wait until the
displayed during Air chamber is not hot
leakage test due to or warm.
the chamber
temperature higher
than 40℃.
(Abnormal)
112
14.38 Code 400, Low water level in the tank (Tank no water)
CHECK THE METHOD REPLACEMENT
INSPECT RESULT SOLUTIONS
FOLLOWING / TOOL PART NO.
1:Sufficient * Observation 1-1:Water in the water 1.1:NA.
water in the tank is higher than
tank? (Ill 1) minimum level, and
probability:★★★★ adding water
function correctly.
(normal)
1-2:Water in the water 1-2:Add distilled water
tank is not enough
to make the water into the water tank
lever sensor to 80% capacity.
function.(abnormal)
2:”Auto add * Observation 2-1:Water in the water 2-1:NA
water” tank is higher than
function is minimum level, and
ON, but no adding water
water source function correctly.
is detected.(Ill (normal)
2) 2-2:Water in the water 2-2:Add distilled water
tank is insufficient into the water tank
probability:★★★★
to contact with the to 80% capacity.
water level sensor.
(abnormal)
2-3:Water source is 2-3:Replace a new 008-01008
supplying water but
no water in the valve if V6 valve is
water tank. not magnetic.
(abnormal)
3:”Auto add * Observation 3-1:Water in the water 3-1:NA
water” function * M12 tank is higher than
is ON, but no Wrench minimum level, and
water source is * Scouring pad adding water
detected.(Ill 3) function correctly.
(normal)
probability:★★★ 3-2:Dirt y or scale on 3-2:Clean the water 911-02018
the water sensor. sensor or replace a 911-02019
(abnormal) new set. 911-02020
Note: If the water level sensor is cleaned, the problem cannot be solved.
Please refer to “22. Water level detection system, level adjustment”
Section adjustments.
113
14.39 Code 420, Low water level in the chamber
Note: If the water level sensor is cleaned, the problem cannot be solved.
Please refer to “22. Water level detection system, level adjustment”
Section adjustments.
114
14.40 Code 520, SD card write error (SD error)
115
14.41 Code 522, SD card format error
116
14.42 Code 530, No printer paper (No paper)
117
14.43 Code 531, Printer error
118
14.44 Code 533, Printer error (Time out)
119
14.45 Code 600, Door open
120
15. Saturated vapor pressure and temperature reference
table
121
16. Explosion Drawing
16.1 SA-260MB Explosion Drawing
122
16.2 SA-300MB Explosion Drawing
123
16.3 SA-302MB Explosion Drawing
124
17. Pipe Line
17.1 SA-260MB Pipe Line
125
17.2 SA-300MB & SA-302MB Pipe Line
126
18. Circuit Block Diagram
18.1 SA-260MB Circuit Block Diagram
127
18.2 SA-300MB & SA-302MB Circuit Block Diagram
128
19. Wiring Diagram
19.1 SA-260MB Wiring Diagram
129
19.2 SA-300MB & SA-302MB Wiring Diagram
130
20. Installation Plan
20-1 SA-260MB Installation Plan
131
20-2 SA-300MB / SA-302MB Installation Plan
132
21. Update Firmware
133
For SA-300MB/SA-302MB
Disconnect power supply and then open the enclosure of printer.
134
5. Open the file 7188xw.ini by using notepad or WordPad of Windows system, and
verify “C1” is correctly displayed as shown below. (C1 is the command as COM1)
6. Execute”7188xw.exe” file, turn Autoclave power on, a successful link message will
be shown as follow.
135
9. A command message “NewB>” will be shown on the computer, and the Autoclave
will restart automatically.
10. Once finish the above steps correctly, close the “7188xw.exe” file.
11. Turn off the Autoclave and then disconnect the cable.
12. End of updating work.
136
22.Water level detection system, level adjustment
Solution: Please adjust the "Variable Resistance" for water level detector(all 4 pcs need
to be adjusted in same way).
Please adjust it counterclockwise direction and by turning one graduation each time.
SOP:
1. Please add the water into water tank until it reaches low water level position.
137
If it can enter PV(Pre Vacuum) stage, please stop the cycle.
And, go to next step no. 3 directly.
If Error E400 happened, please repeat step no. 2 again.
3. Please add the water into water tank until it reaches high water level position.
Start the cycle again and check if Error E400 happened or not.
If Error E400 happened, please repeat step no. 2 again.
Otherwise, please go to step no. 4.
4. During the add water step, please check the water intake amount, should be
automatically stop at around half water tank.(higher than low water level)
If water intake continuously, then the detection failed. It requires re-adjustment.
Please repeat step no. 2 again.
5. (This step is testing the function of “auto add water” is normal or not)
a. Please add the water into water tank until it reaches the high water level position.
b. Please turn on "auto add water function" from the screen (we set if Off during
original setting).
138
c. Then, start the cycle of MB, and check if V6 solenoid valve near water tank is
working (test with spanner has magnetic) or not.
(If water level detection is functioning well, there should be no movement (No magnetic).)
If V6 solenoid valve is working, then please go back to step 2 and repeat the adjustment.
If V6 solenoid valve has no movement, please go to step no. 4.(You may turn off the auto
add water function, if cycle working properly)
Note: When "Variable Resistance" is adjusted to the end, then water level detection will
fail.
It will detect water in there even there's really no water inside.
139
Name Sturdy Autoclave Sterilizer
Model SA-260MB / SA-300MB / SA302MB
Manufacturer Sturdy Industrial Co. Ltd.
W3-41141-30-01
140