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Topic 7 - Flow of Compressible Fluids
Topic 7 - Flow of Compressible Fluids
CHEMICAL ENGINEERING
TOPIC 7: FLOW OF
1
COMPRESSIBLE FLUIDS
4
DEFINITIONS & BASIC EQUATIONS
Mach number:
u
Ma º
a
where: u = speed of the fluid
a = speed of the sound in the fluid under
conditions of flow
dr dA du
+ + =0 --- (7.2)
r A u
7
Total-energy balance
Eq. (4.71) (Text book page 90) over a short length of conduit:
dP æ aV 2 ö
+ d çç ÷÷ + gdZ + dh f = 0 --- (7.5)
r è 2 ø
From earlier assumptions, aa = ab = 1 and `V = u, then:
dP æ u2 ö
+ d çç ÷÷ + dh fs = 0 --- (7.6)
r è 2ø
dP æ u 2 ö u 2 fdL
+ d çç ÷÷ + =0 --- (7.8)
r è 2 ø 2 rH
Velocity of sound
Also called acoustical velocity, i.e. the velocity of a very small
compression-rarefaction wave moving adiabatically and
frictionlessly through the medium or isentropic process.
æ dP ö --- (7.9)
a = çç ÷÷
è dr ø s 10
H = H 0 + c p (T - T0 ) --- (7.12)
dH = c p dT --- (7.13)
12
REVIEW:
Process Description
Isothermal Constant T, n = 1
Adiabatic No heat transfer to or from the gas, Q = 0
Isentropic Frictionless (and reversible) adiabatic process 13
Acoustic velocity and Mach number of ideal gas
kP kRT
a= = --- (7.19)
r M
ru 2
u 2
--- (7.20)
Ma 2 = =
kP kRT / M
16
Values of the ratio of specific heats, k
Gas k
Monatomic gases: He, A, Ne, Kr, Na, K 1.667
17
18
The asterisk condition
19
Stagnation condition
Let To (stagnation
temperature)
represent the
temperature when Ma
= 0 and V = 0.
20
Stagnation temperature
V12 V22
c pT1 + = c pT2 + --- (7.22a)
2 2
At stagnation, V2 = 0
𝑉"# 𝑉"#
𝑐! 𝑇" + = 𝑐! 𝑇$ OR: 𝑇$ = 𝑇" +
2 2𝑐! 22
𝑉"
The suffix 1 is left out, then: 𝑇! = 𝑇 +
2𝑐#
%&" %
𝑇$ 𝑃$ % 𝑇$ %&"
As = ; 𝑃$ = 𝑃
𝑇 𝑃 𝑇
% %
𝑇 + 𝑉 # /2𝑐! %&" 𝑉# %&"
\ 𝑃$ = 𝑃 =𝑃 1+
𝑇 2𝑐! 𝑇
&
𝑇! 𝜌! $%& 𝑇! $%&
= OR: 𝜌! = 𝜌
𝑇 𝜌 𝑇
"
\ 𝑉# %&"
𝜌$ = 𝜌 1 + 23
2𝑐! 𝑇
EXAMPLE 1
What is the speed of sound in air at 20°C = 68°F?
SOLUTION:
kP kRT
For ideal gas, Eq. (7.19) applies: a= =
r M
æ lb f ft 3 144 in 2 32.2 lb m × ft ö
R = çç10.73 2 !
× 2
× 2
÷
÷
è in lbmol × R ft lb f × s ø
1/2
ft æ lb m ö
= 223 × ç ! ÷
s è lbmol× R ø
1/2
m æ g ö 24
= 91.2 ×ç ÷
s è mol × K ø
kRT kT
a= = R×
M M
1/2 1/ 2
ft æ lb m ö æ 1.4 x 528 R ö
!
= 223 × ç ! ÷ × çç ÷
÷
s è lbmol× R ø è 29 lb m /lbmol ø
ft
= 1126
s
m
= 344
s
25
EXAMPLE 2
Air flows steadily between two sections in a long straight portion of
4-in.-diameter pipe. The uniformly distributed temperature and
pressure at each section are T1 = 540 °R, P1 = 100 psia and
T2 = 453 °R, P2 = 18.4 psia. Calculate the:
SOLUTION:
H 2 - H1 = c p (T2 - T1 )
26
a) From Eq. (7.17), with k = 1.4:
Rk 53.3 ft × lb 1.4 ft × lb
cp = = × = 186 .6
k - 1 lbm×° R 1.4 - 1 lbm×° R
H 2 - H1 = c p (T2 - T1 )
ft × lb °
= 186.6 °
x (453 - 540) R
lbm× R
= - 16,234.2 ft × lb/lbm
P2 P1 1 æ P2 P1 ö
r 2 - r1 = - = çç - ÷÷
RT2 RT1 R è T2 T1 ø
27
1
r 2 - r1 = °
x
53.3(ft × lb)/(lbm× R )
æ (18.4 psia)(144 in.2 /ft 2 ) (100 psia)(144 in.2 /ft 2 ) ö
çç °
- °
÷÷
è 453 R 540 R ø
= - 0.389 lbm/ft 3
28
EXERCISE 1
Air enters a nozzle at a pressure of 10 x 105 N/m2 and 27°C with a
velocity of 25 m/s. The exit pressure is 5 x 105 N/m2. The flow
follows the law (P/r k)= constant. Determine the velocity at exit.
cp = 1003 J/kg.K.
29
30
EXERCISE 2
Propane (k = 1.3) at 17°C and 0.35 MPa is flowing in a tube
(inside diameter of 1 in) at an average velocity of 43 m/s.
Determine the speed of sound in the propane. Is the propane
flow compressible? Why or why not? Is the propane flow
laminar or turbulent?
31
32
PROCESSES OF COMPRESSIBLE FLOW
1) Isentropic expansion
üQ=0
ü The process is irreversible, entropy of the gas increases.
ü The stagnation temperature, To is constant throughout the
conduit.
34
3) Isothermal friction flow through a pipe of constant cross
sectional area.
Stagnation T
condition: P
Ma <1 Ma >1
To V
Po r
ro Ma 36
Ma = 0
Mathroat = 1
The aim of flow in a nozzle is to produce high velocity jet of a
gas by suitable pressure drop.
The nozzle entrance is sufficiently large relative to the throat –
velocity at the entrance is zero.
Temperature and pressure at the entrance is assumed equal to
those in the reservoir.
IMPORTANT!
37
When fluid flows steadily through a conduit that has a flow
cross-sectional area that varies with axial distance (e.g. nozzle),
the conservation of continuity equation can be used to relate
the flow rates at different sections.
dP æ V 2 ö dA
ç1 -
2 ç
÷÷ = --- Eq. 6
rV è dP dr ø A 39
u æ dP ö
From Mach number equation: Ma = and a = çç ÷÷
a è dr ø s
Combining Eq. 6 with Mach number expression:
dP
rV 2
(
1 - Ma =
2
)
dA
A
--- Eq. 7
dV dA 1
= --- Eq. 8
V (
A 1 - Ma 2 )
From Eq. 8: For subsonic flow (Ma <1), velocity and section
area changes are in opposite direction.
For supersonic flow (Ma>1), velocity and area changes in the 40
same direction.
Rearranging Eq. 8:
dA A
= (1 - Ma 2 ) --- Eq. 9
dV V
41
Relation between cross-sectional area and velocity:
Section Subsonic flow Supersonic flow
Diverging Ma < 1 Ma > 1
Converging
dV > 0, V increases dV < 0
T T0 --- (7.25)
k -1
= k -1
P k
P
0
k
43
v Velocity in nozzle
kR u2 44
or: (T0 - T ) - = 0 --- (7.29)
k -1 2
In terms of specific heat:
u2
c p (T0 - T ) - =0 --- (7.30)
2
If Mach number is expressed in the equation, then:
T 1
=
T0 1 + [(k - 1) / 2]Ma 2 --- (7.31)
æ P* ö
çç ÷÷ = 0.528 --- (7.35) 46
è P0 ø k =1.4
For k = 1.4
Relationship Simplified
k /( k -1)
*
P æ 2 ö æ P* ö
=ç ÷ çç ÷÷ = 0.528
P0 è k + 1 ø è P0 ø k =1.4
T *
2 æT* ö
= çç ÷÷ = 0.833
T0 k + 1 è T0 ø k =1.4
1/( k -1)
r æ 2 ö
* æ r* ö
=ç ÷ çç ÷÷ = 0.634
r0 è k + 1 ø è r 0 ø k =1.4
For k = 1.4:
A
=
(
1 1 + 0.2Ma 2 3
) --- (7.37b)
*
A Ma 1.728
50
v Converging nozzle – effect of back pressure
SOLUTION:
*
= í ý
A Ma î 1 + [(k - 1) / 2] þ
52
1.4 +1
A 1 ì1 + [(1.4 - 1) / 2](3.0) 2 ü 2 (1.4 -1)
*
= í ý
A 3.0 î 1 + [(1.4 - 1) / 2] þ
= 4.23
Therefore : A = 4.23 x 10 cm 2
= 42.3 cm 2
53
EXAMPLE 4
A converging duct passes air steadily from standard atmospheric
pressure conditions to a receiver pipe as illustrated in the figure.
The throat (minimum) flow cross sectional area of the converging
duct is 1 x 10-4 m2. Determine the mass flow rate through the duct
if the receiver pressure is (a) 80 kPa (abs), (b) 40 kPa (abs).
1/( k -1)
r th ìï 1 üï
=í 2ý
(2)
r 0 ïî1 + [(k - 1) / 2]Ma th ïþ
Stagnation density, r0 for standard atmosphere = 1.23
kg/m3 and k = 1.4 55
üTo determine the throat Mach number, Math , the following
equation is used:
k /( k -1)
Pth ì 1 ü
=í 2ý
(3)
P0 î1 + [(k - 1) / 2]Ma th þ
The critical pressure, p* is obtained from Eq. (7.35):
æ P* ö
çç ÷÷ = 0.528
è P0 ø k =1.4
P * = 0.528 P0 = 0.528 Patm = (0.528)[101 kPa(abs)] = 53.3 kPa(abs)
\ Math = 0.587
From Eq. (2):
1/(1.4 -1)
r th ì 1 ü
3
=í 2ý
1.23 kg/m î1 + [(1.4 - 1) / 2](0.587) þ
\ rth = 1.04 kg/m3
Tth 1
=
288 K 1 + [(1.4 - 1) / 2](0.587 ) 2
\ Tth = 269 K
58
Substituting Math = 0.587 and Tth = 269 K into Eq. (4):
\ Tth = 240 K 60
Substituting Tth = 240 K into Eq. (4):
61
EXERCISE 2
Solve Example 4 using Table B.1.
Since the receiver pressure, Pre = 80 kPa (abs) is greater than the
critical pressure, P* = 53.3 kPa (abs), the throat pressure, Pth is
equal to the receiver pressure. Thus:
Pth 80 kPa (abs)
= = 0.792
P0 101 kPa (abs)
From Table B.1, for P/P0 = 0.79, find Math, Tth/T0 and
rth/r0.
62
** your final answer should be the same as using the empirical
equations.
EXERCISE 3
Air enters a nozzle at 30 psia, 630°R and velocity of 450 ft/s.
Approximating the flow as isentropic, determine the pressure
and temperature of air at a location where the air velocity
equals the speed of sound. What is the ratio of the area at
this location to the entrance area?
Answers:
T = 539 K
P = 17.4 psia
Mai = 1.281 63
A*/Ai = 1.7426
ADIABATIC FRICTION FLOW
¢ Flow through straight pipes of constant cross section is
adiabatic when the gas flows at high velocity and heat
transfer through the pipe wall is negligible; i.e. Q = 0.
¢ Adiabatic flow of an ideal gas through a constant area
nozzle with friction is also known as Fanno flow.
64
Basic assumptions for adiabatic friction flow:
1. Steady one-dimensional adiabatic flow
2. Perfect gas with constant specific heats, i.e. constant k
value; e.g. k value for air is 1.4.
3. Constant-area straight duct.
4. Negligible shaft work and potential energy changes.
5. Wall shear stress correlated by a Darcy friction factor,
fDarcy.
fDarcy = 4 fFanning
For fDarcy, the values are obtained from Moody chart,
while for fFanning , Fanning friction chart is used. 65
66
MOODY CHART
67
Equations for adiabatic friction flow
Basic equation:
dP r ru 2 fdL
+ udu + =0 ; f is Darcy friction factor --- (7.38)
P P 2P D
--- (7.41)
69
Property equations:
fL* 1 - Ma 2 k + 1 (k + 1)Ma 2
= + ln --- (7.45)
D kMa 2
2k 2 + (k - 1)Ma 2
P 1 k +1 --- (7.47)
=
P *
Ma 2 + (k - 1)Ma 2
T a2 k +1 --- (7.49)
= *2 =
T *
a 2 + (k - 1)Ma 2
k +1
r o Po 1 é 2 + (k - 1)Ma 2 ù 2 ( k -1)
--- (7.50)
= *=
r o Po Ma êë
*
k +1
ú
û 72
All these ratios are also tabulated in Table B.3. For finding
changes between points Ma1 and Ma2 that are not sonic,
products of these ratios are used. For example,
P2 P2 P *
= *
P1 P P1
Mass velocity, G
To calculate the Reynolds number for evaluating the friction
factor, the mass velocity is needed.
kTR
G = rMa = Ma rkP --- (7.51) 73
M
Table B.3: Adiabatic Frictional Flow in a Constant-Area Duct for k = 1.4
74
EXAMPLE 5
An ideal gas flow adiabatically with friction through a long,
constant area pipe. At upstream section (1), P1 = 60 kPa (abs),
T1 = 60oC, and u1 = 200 m/s. At downstream section (2), T2 = 30oC.
Determine P2, u2, and the stagnation pressure ratio Po,2/Po,1 if the
gas is air (k = 1.4).
SOLUTION:
u1 200 m/s
Ma1 = =
RT1k N×m æ kg × m/s2 ö
286.9 (333 K)(1.4)çç ÷÷
kg × K è N ø
= 0.55
v Find T*:
T1 (k + 1) / 2
=
T *
1 + [(k - 1) / 2]Ma12 Hence:
(1.4 + 1) / 2 T* = 333 K / 1.13
=
1 + [(1.4 - 1) / 2](0.55) 2 = 294.7 K
= 1.13 76
v Since T2 is given, Ma2 can be calculated:
T2 (k + 1) / 2
=
T * 1 + [(k - 1) / 2]Ma 22
æ (k + 1) öæ T ö
*
ç ÷çç ÷÷ - 1
è 2 øè T2 ø
Ma 2 =
k -1
2
æ (1.4 + 1) öæ 294.7 K ö
ç ÷ç ÷ -1
2 øè 303 K ø
= è
æ 1.4 - 1 ö
ç ÷
è 2 ø
= 0.91
u2 = Ma 2 RT2 k
N×m kg × m/s 2
Hence: = 0.91 286.9 (303 K )(1.4)
kg × K 1 N 77
= 317.5 m/s
v Find P* and P2:
1/ 2 1/ 2
P1 1 ì (k + 1) / 2 ü P2 1 ì (k + 1) / 2 ü
= í ý = í ý
P Ma 1 î1 + [(k - 1) / 2]Ma 12 þ
*
P Ma 2 î1 + [(k - 1) / 2]Ma 22 þ
*
1/ 2 1/ 2
1 ì (1.4 + 1) / 2 ü 1 ì (1.4 + 1) / 2 ü
= í ý = í 2ý
0.55 î1 + [(1.4 - 1) / 2](0.55) 2 þ 0.91 î1 + [(1.4 - 1) / 2](0.91) þ
= 1.93 = 1.11
æ P2 öæ P ö
*
Hence: P2 = P1 ç * ÷çç ÷÷
è P øè P1 ø
æ 1.11 ö
= 60 kPa abs ç ÷
è 1.93 ø
78
= 34.5 kPa abs
Stagnation pressure ratio can be written as: P0, 2 æ P0, 2 öæ P0* ö
= çç * ÷÷çç ÷
[( k +1) / 2 ( k -1)] P0,1 è P0 øè P0,1 ÷ø
P0,1 1 ì ïæ 2 ö éæ æ k - 1 ö 2 öù ü
ï
= íç ÷ ç
êç 1 + ç ÷ Ma ÷
1 ÷ú ý
P0* Ma 1 ï
îè k + 1 ø ëè è 2 ø øû ï
þ
(1.4 +1)
1 ìæ 2 öæ æ 1.4 - 1 ö 2 öü
2 (1.4 -1)
= íç ç
÷ç ç
1 + ÷ ( 0.55) ÷÷ý
0.55 îè 1.4 + 1 øè è 2 ø øþ
= 1.25
[(k +1) / 2 (k -1)]
P0, 2 1 ì ïæ 2 ö éæ æ k - 1 ö ü
2 öù ï
= íç ÷ êçç1 + ç ÷Ma 2 ÷÷ú ý
P0* Ma 2 ï
îè k + 1 ø ëè è 2 ø øû ï
þ
(1.4 +1)
1 ìæ 2 öæ æ 1.4 - 1 ö öü 2(1.4 -1)
÷çç1 + ç ÷(0.91) ÷÷ý
2
= íç
0.91 îè 1.4 + 1 øè è 2 ø øþ
= 1.01
P0, 2 1.01
Hence: = = 0.81
P0,1 1.25 79
80
SOLUTION:
Pa 1 k +1
=
P * Ma 2 + (k - 1)Ma 2 * 20 atm
P = = 0.913 atm
21.9
1 1.4 + 1
=
0.05 2 + (1.4 - 1)(0.05) 2
= 21.9
Ta k +1
= 1000 !
R
T *
2 + (k - 1)Ma 2 *
T = = 833.4 ! R
1.2
1.4 + 1
=
2 + (1.4 - 1)(0.05) 2
= 1.2 83
r 1 2 + (k - 1)Ma 2 Density of air at 20°C and
=
r *
Ma k +1 1000 °R is 0.795 lb/ft3
1 2 + (1.4 - 1)(0.05) 2 0.795
= r =
*
= 0.0435 lb/ft 3
0.05 1 .4 + 1 18.26
= 18.26
* 833.4
a = u = 1549 = 1414 ft/s
1000
84
EXERCISE 4
For the inlet conditions of Example 6, what is the maximum
length of pipe that may be used if the pipe is 2 inch in
diameter? Given e = 4.6 x 10-5 m
fFanning = 0.0049
85