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3.RI Slide Presentation
3.RI Slide Presentation
Welds
NDT20
W C Roentgen
1895
Henri Becquerel
1896
Discovered gamma-rays
whilst working with
fluorescent minerals. After
storing a uranium
compound in his drawer
with some photographic
plates he discovered were
fogged.
Marie Curie
1898
William Coolidge
1920’s
He was awarded 83
patents due to his
invention.
Radiation hazard.
Sensitivity is affected by defect orientation.
Limited ability to detect fine cracks and other
planar defects.
Access to two sides is required.
Limited by material thickness.
Skilled interpretation is required.
Relatively slow.
High capital outlay and running costs.
Radiation
Radio waves, light, X-rays, g-rays and other
forms of radiation take the form of waves of
energy associated with electrical and magnetic
fields which are at right angles to each other
and the direction of propagation.
Electromagnetic radiation
Electromagnetic radiation has no mass and is
not affected by magnetic or electrical fields
nor to any great extent by gravity.
V
f
V 2.997 x10 m / sec
8
E = hf
Where h is planks constant
(= 6.626196 x 10-34Js)
D1
D2
Neutron: No charge.
Electron: Negative charge.
A neutron can be
thought of as a
proton(+) with an
electron(-) tightly
attached.
HYDROGEN
1 PROTON
1 ELECTRON
No charge
Helium Atom
2 PROTONS
2 ELECTRON
2 NEUTRONS
Positive charge: Ionisation has occurred
LITHIUM
3 PROTONS
3 ELECTRONS
4 NEUTRONS
BERYLIUM
4 PROTONS
4 ELECTRONS
5 NEUTRONS
DEUTERIUM
1 PROTON
1 NEUTRON
1 ELECTRON
TRITIUM
1 PROTON
Isotopes of Hydrogen
2 NEUTRONS
1 ELECTRON
Alpha particles: +
Emitted by large nuclei such as uranium or
plutonium.
Composed of two protons and two neutrons
with a helium nucleus.
226
88 Ra 222
86 Rn He 4
2
Beta particles: -
Emitted by neutron rich nuclei such as
uranium or plutonium.
Composed of high speed electrons.
14
6 C N e 14
7
Pb Bi Po Pb
210
82
210
83
210
84
206
82
Gamma Rays
X - Rays
Generated by the
Electrically
decay of unstable
generated.
isotopes.
X-Ray Production
Requirements
Electron source.
Means of accelerating electrons to a high velocity.
Means of halting electrons.
Current
Current
Free electrons
-ve
-ve +ve
-ve +ve
-ve +ve
-ve +ve
Tungsten
target
-ve +ve
-ve +ve
X-rays / Bremsstrahlung
Directional Type
Tungsten target
Hood
Panoramic Type
Beryllium window
Tungsten target
Hood
Heavy high conductivity
Copper heat sink
Rod-anode
Tungsten target
Beryllium window
Aluminium tube
Rotating-anode
LT transformer
X-ray
tube
AC
Power
HT transformer Rheostat
Autotransformer
mA
AC
Power
kV
X-Ray Production
Increasing wavelength
Increasing wavelength
Increasing wavelength
Gamma rays
Isotope container
Projection
tube
Wind-out
Radiation energy/MeV
Radiation energy/MeV
Radiation energy/MeV
Radiation energy/MeV
Radiation energy/MeV
Base
Subbing
Base
Subbing
Subbing
Base
Subbing
Supercoat
Base
Subbing
Supercoat
Front screen
Primary radiation
Front emulsion
Secondary electrons
Development
Latent image converted into metallic silver in
3-5 minutes at 20°C.
The four main constituents of developer:
Reducing agent: Metol/hydroquinone.
Accelerator: Keeps solution alkaline.
Restrainer: Ensures only sensitised silver
halides converted.
Preservative: Prevents oxidation by air.
Stop bath
3% acetic acid neutralises the developer, stops the development
process and increases fixer life.
Fixer
A solution of sodium thiosulphate or ammonium thiosulphate.
Washing
20-30 minutes in clean running water.
Computed
radiography Optical
Photo-multiplier
scanner
tube
Laser
beam
A/D
converter
Imaging 110010010010110
plate
Motor
Image type
The image formed is a positive image since
brighter areas on the image indicates where
higher levels of transmitted radiation reached
the screen.
Affected by:
Definition: The degree of sharpness of a
radiographic image.
Contrast: The degree to which two adjacent
areas of different film density can be
distinguished one from the other.
Sensitivity
Contrast Definition
Sensitivity
Contrast Definition
Sensitivity
Contrast Definition
Sensitivity
Contrast Definition
Sensitivity
Contrast Definition
Definition
The sharpness of the dividing line between
different density fields.
f x OFD
U𝑔 =
FOD
Low Ug
High Ug
Small focus
Low Ug
Large Focus
High Ug
Low Ug
High Ug
Note: EN 462-5 was former standard which is technically identical with EN ISO
19232-5
Achieved
Wire Achieved basic
Duplex geometrical
diameter spatial resolution 𝑆𝑅𝑏
identification unsharpness 𝑈𝑔 [mm]
[mm] [mm]
Actual
object
Ultrafine grain
film
Fine grain
film
Coarse grain
film
Light image
of B:
Reshoot
Dark image
of B:
Accept
Angle
of
scatter
Primary radiation
Collimation.
Lead screens.
Protection from back scatter.
Beam filtration (X-ray only).
Blocking.
Diaphragms.
Grids (oscillating).
Increased beam energy.
Film density
Specimen Radiographic
Material type. Film speed.
Thickness. Quality of radiation.
FFD or SFD.
Screens.
Filters.
Development.
Density required.
Intensity of radiation.
Exposure/ mAmin
45
45
40 35 30
Steel Thickness / mm
Steel Thickness / mm
30 35 40
25 20
20 25
15
15
10
10
5
5
Exposure / mAmin
Te = 10 x 1.6 = 16 mm
EN ISO ASTM E
AGFA CF KODAK CF FUJI CF FOMA CF
11699-1 1815
D7 D5 D4
Agfa
CX AA 400 MX12
Kodak 5
IX IX IX 80
Fuji 150 100
2 2.5 3 3.5 4 5 6 7 8
10 12 14
Relative exposure
Copyright © TWI Ltd
Exposure Calculation
2.8
New Exposure = 4∙ = 16 minutes
0.7
Change of FFD
2
750
New time = 4 ∙ = 2.25 minutes
1000
Shoulder
Straight line
section
Toe
What exposure is
required to
achieve a
density of 2.5
using MX film?
or
Penetrameters
Definitions
Radiographic sensitivity is the ability of
radiographic system to reveal discontinuity of
certain size on the radiographic image.
Definitions
IQI sensitivity: Is not an exact measure of the
true sensitivity of a radiographic technique.
Sensitivity is
measured in terms
2-2T where 2 equals
a plaque thickness of
2T 2T
2 % of the test
specimen thickness
1T
4T 1T and 2T is the hole
XX: IQI thickness thousandths of that is visible on the
an inch.
T: Plaque radiographic image.
thickness.
100 t
Sensitivity =
T
T: Subject thickness.
t: Thickness of thinnest discernible wire or step.
Technique: SWSI
(panoramic)
Required number of
exposures: 1
Location marker
placement: External
Technique: SWSI
(source internal and offset)
Technique: DWSI
Technique: DWDI
(superimposed)
Identification
Unique identification.
Identification
Unique identification.
Pitch markers: Location markers.
Identification
Unique identification.
Pitch markers.
IQI’s.
Using similar
triangles:
(𝐗−𝐙) (𝐘−𝐙)
=
𝐭 (𝐭−𝐝)
Therefore:
𝒕(𝒀 −𝒁)
𝒅=t-
(𝑿−𝒁)
Butt joints
Square Edged
Closed Open
Fillet joints
Lap
Tee
Corner
BS 499-1 NASA
A union between A continuous defect
pieces of metal at surrounded by
faces rendered parent material.
plastic or liquid by
heat pressure or
both.
To achieve this:
BS 499-1
Possible energy sources
Ultrasonics.
Electron beam.
Friction.
Electric resistance.
Electric arc.
Electrode
Power
supply
Work piece
Clamp
(earth)
Consumable
electrode
Flux
Arc coating
Evolved gas
shield
Core
Slag
wire
Parent metal
Weld metal
Gas nozzle
Non-
Filler wire consumable
tungsten
electrode
Gas shield
Arc
Gas
nozzle
Consumable
electrode (filler wire)
Reel feed
Gas
Arc shield
Flux Consumable
retrieval electrode Reel feed
Slag
Flux feed
Cracks
Classified by shape Classified by position
Longitudinal HAZ
Transverse Centreline
Branched Crater
Fusion zone
Chevron
Parent metal
Cracks
Four crack types:
Solidification cracks.
Hydrogen induced cracks.
Lamellar tearing.
Reheat cracks.
Cracks
Solidification
Occurs during weld solidification process.
Steels with high sulphur content (low ductility
at elevated temperature).
Requires high tensile stress.
Occur longitudinally down centre of weld,
eg crater cracking.
Solidification cracking
Cracks
Hydrogen Induced
Requires susceptible grain structure, stress
and hydrogen.
Hydrogen enters via welding arc.
Hydrogen source, atmosphere or
contamination of preparation or electrode.
Moisture diffuses out into parent metal on
cooling.
Most likely in HAZ.
Hydrogen cracking
Cracks
Lamellar tearing
Step like appearance.
Occurs in parent material or HAZ.
Only in rolled direction of the parent material.
Associated with restrained joints subjected to
through thickness stresses on corners, tees
and fillets.
Requires high sulphur or non-metallic
inclusions.
Lamellar tearing
Restraint
High
contractional
stress
Lamellar tear
Cracks
Re-heat cracking
Occurs mainly in HAZ of low alloy steels
during post weld heat treatment or service at
elevated temperatures.
Occurs in areas of high stress and existing
defects.
Prevented by toe grinding, elimination of poor
profile material selection and controlled post
weld heat treatment.
Incomplete root
penetration
Causes
Too large or small a root
gap.
Arc too long.
Wrong polarity.
Electrode too large for joint
preparation.
Incorrect electrode angle.
Too fast a speed of travel
for current.
Copyright © TWI Ltd
Welding Defects
Root concavity
Causes
Causes
Excessive amperage
during welding of
root.
Excessive root gap,
poor fit up.
Excessive root
grinding.
Improper welding
technique.
Root undercut
Causes
Root gap too large.
Excessive arc energy.
Small or no root face.
Cap undercut
Causes
Excessive welding current.
Welding speed too high.
Incorrect electrode angle.
Excessive weave.
Electrode too large.
Lack of fusion
Causes
Contaminated weld
preparation.
Amperage too low.
Amperage too high (welder
increases speed of travel).
Gas pores/porosity:
Causes
Excessive moisture in flux or preparation.
Contaminated preparation.
Low welding current.
Arc length too long.
Damaged electrode flux.
Removal of gas shield.
Inclusions: Slag
Causes
Insufficient cleaning between passes.
Contaminated weld preparation.
Welding over irregular profile.
Incorrect welding speed.
Arc length too long.
Inclusions: Tungsten
Causes
Contamination of weld caused by tungsten
touching weld metal or parent metal during
welding using the TIG welding process.
Burn through
Causes
Excessive amperage during welding of root.
Excessive root grinding.
Improper welding technique.
Spatter
Causes
Excessive arc energy.
Excessive arc length.
Damp electrodes.
Arc blow.
Arc strikes
Causes
Electrode straying onto parent metal.
Electrode holder with poor insulation.
Poor contact of earth clamp.
Mechanical damage
Radiographic Details
Radiographic Interpreter
Welding Details
Diameter N/A
Crimp marks.
Dirty intensifying screens.
Scratched intensifying screens.
Static marks.
Reticulation.
Solarisation.
Chemical or water splashes.
Diffraction mottling.
Drying marks.
Streakiness.
Film crimped
before exposure
Film crimped
after exposure
Dirty
intensifying
screens
Scratched
intensifying
screens
Static
marks
Reticulation
Solarisation
Solarisation is image reversal due to extreme
over exposure or exposure to light during
development.
Water/developer
splashes
(Before development)
Fixer/stop-bath
splashes
(Before development)
Diffraction
mottling
Mottled effect
sometimes seen in x-
radiography of large
grained materials.
Drying marks
Dark marks caused by uneven drying.
Streakiness
caused by
poor agitation
during development
Radiographic Interpreter
Welding Details
Diameter 324 mm
Radiographic Details
The film density is less than 2.0. The sensitivity is greater than
2%. No identification or location markers present. The IQI is
cannot be properly identified. A reshoot is required.
1. Tungsten Inclusion.
1. Lack of fusion.
2. Cap undercut.
3. Dense metal inclusions.
Principles
Justification
Optimisation ALARA
Limitation
Units of dose
Gray
Units of dose
Quality factor
Units of dose
Quality factors
X or gamma rays: QF = 1.
Beta particles: QF > 1.
Alpha particles: QF = 20.
Penetrating power
X or gamma: 600mm of steel.
Beta particles: Sheet of paper/layer of skin.
Alpha particles: Less than 1cm of air.
Safe working
Controlled area: Any area in which the dose will
exceed 3/10th annual dose for employees aged
18 or over.
Safe working
t
I I x2
0 HVL
t
I I x 10
0 TVL
D1 2
R1 D2 R2
2
D1 2
R1 D2 R2
2
D2
D1 2
R1
R2
D2
D1 2
R1
R2
Dose rate at 1m also called output.
Co 60 13 mGy/hr/Ci.
Ir 192 4.8 mGy/hr/Ci.
Yb 169 1.25 mGy/hr/Ci.
D2
1 13mGy / hr / Ci 20Ci 1000 1
7.5 Sv/hr
Safe distance = 186.2m
Personnel
Radiation protection advisor (RPA).
Radiation protection supervisor (RPS).
Classified persons.
Trainee.
Others.
Safe distances
Safe distances
Supervised area: Any area in which the dose is
likely to exceed 1mSv/yr or 1/10th of annual dose
for employees 18+.
Access is restricted to
• Classified workers.
• Others working under a written arrangement.
Local rules.
Radiation protection supervisor.
Boundary is physically demarcated.
Warning notices.
Routine radiation monitoring.
Personal dosimetry must be used.
Monitoring
Ionisation chamber.
Geiger muller tube.
Scintillation counter.
Film badge.
Thermo-luminescent dosimeter (TLD).
Quartz fibre electroscope.
Audible monitors (personal monitor).
1. Geiger counters.
2. Ionisation chambers.
3. Scintillation counters.
Ionisation Chamber
When the gas is
ionised a
current can flow
through the
chamber.
The magnitude
of the current is
related to the
AMMETER
intensity of
ionising
radiation.