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WP9H、WP10H、WP10 5H发动机保养说明书-英文
WP9H、WP10H、WP10 5H发动机保养说明书-英文
WP9H、WP10H、WP10 5H发动机保养说明书-英文
亮 亮
2023 (应用工 2023 (应用工
/11/ /11/
13 1 程中心)( 13 1 程中心)(
3:13 3:13
:41 wangming :41 wangming
611600820001
liang0 liang0
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Operation and Maintenance Manual of
WP9H/WP10H Series Euro IV/V Vehicle Diesel
Engine
王明 王明
亮 亮
2023 (应用工 2023 (应用工
/11/ /11/
13 1 程中心)( 13 1 程中心)(
3:13 3:13
:41 wangming :41 wangming
liang0 liang0
1) 1)
王明 王明
亮 亮
2023 (应用工 2023 (应用工
/11/ /11/
13 1 程中心)( 13 1 程中心)(
3:13 3:13
:41 wangming :41 wangming
liang0 liang0
1) 1)
王训伟 宋安泽
王明
亮 Weichai于千钧 Power Co., 王明Ltd.
亮
2023 (应用工于千钧 2023 (应用工
/11/ 许太法 /11/
13 1 程中心)( 13 1 程中心)(
3林世龙 wang 20200321 3:13
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41 ming :41 wangming
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“1004878471 - WP9HWP10H欧Ⅳ欧V系列车用柴油机使用保养说明书-EN, B”ECN_495982
王明 王明
亮 亮
2023 (应用工 2023 (应用工
/11/ /11/
13 1 程中心)( 13 1 程中心)(
3:13 3:13
:41 wangming :41 wangming
li ang0 liang0
1) 1)
王明 王明
亮 亮
2023 (应用工 2023 (应用工
/11/ /11/
13 1 程中心)( 13 1 程中心)(
3:13 3:13
:41 wangming :41 wangming
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王明 王明
亮 亮
2023 (应用工 2023 (应用工
/11/ /11/
13 1 程中心)( 13 1 程中心)(
3:13 3:13
:41 wangming :41 wangming
li ang0 liang0
1) 1)
王训伟 宋安泽
王明 于千钧 王明
亮 亮
2023 (应用工于千钧 2023 (应用工
/11/ 许太法 /11/
13 1 程中心)( 13 1 程中心)(
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“1004878471 - WP9HWP10H欧Ⅳ欧V系列车用柴油机使用保养说明书-EN, B”ECN_495982
Operation and Maintenance Manual of WP9H/WP10H Series Euro IV/V Vehicle Diesel Engines
王明 王明
亮 亮
2023 (应用工 2023 (应用工
/11/ /11/
13 1 程中心)( 13 1 程中心)(
3:13 3:13
:41 wangming :41 wangming
li ang0 liang0
1) 1)
王明 王明
亮 亮
2023 (应用工 2023 (应用工
/11/ /11/
13 1 程中心)( 13 1 程中心)(
3:13 3:13
:41 wangming :41 wangming
li ang0 liang0
1) 1)
WP9H/WP10H Series Euro IV/V Vehicle Diesel Engine (truck)
王明 王明
亮 亮
2023 (应用工 2023 (应用工
/11/ /11/
13 1 程中心)( 13 1 程中心)(
3:13 3:13
:41 wangming :41 wangming
li ang0 liang0
1) 1)
王训伟 宋安泽
王明 于千钧 王明
亮 亮
2023 (应用工于千钧 2023 (应用工
/11/ 许太法 /11/
13 1 程中心)( 13 1 程中心)(
3林世龙 w 3:13
:13:
41 angm20200321
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iang ang0 li
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“1004878471 - WP9HWP10H欧Ⅳ欧V系列车用柴油机使用保养说明书-EN, B”ECN_495982
Operation and Maintenance Manual of WP9H/WP10H Series Euro IV/V Vehicle Diesel Engines
王明 王明
亮 亮
2023 (应用工 2023 (应用工
/11/ /11/
13 1 程中心)( 13 1 程中心)(
3:13 3:13
:41 wangming :41 wangming
li ang0 li ang0
1) 1)
王明 王明
亮 亮
2023 (应用工 2023 (应用工
/11/ /11/
13 1 程中心)( 13 1 程中心)(
3:13 3:13
:41 wangming :41 wangming
li ang0 li ang0
1) 1)
王明 王明
亮 亮
2023 (应用工 2023 (应用工
/11/ /11/
13 1 程中心)( 13 1 程中心)(
3:13 3:13
:41 wangming :41 wangming
li ang0 li ang0
1) 1)
王训伟 宋安泽
王明 于千钧 王明
亮 亮
2023 (应用工于千钧 2023 (应用工
/11/ 许太法 /11/
13 1 程中心)( 13 1 程中心)(
3林世龙 w 3:13
:13:
41 angm20200321
ingl :41 wangming
iang ang0 li
1) 0 1)
“1004878471 - WP9HWP10H欧Ⅳ欧V系列车用柴油机使用保养说明书-EN, B”ECN_495982
Operation and Maintenance Manual of WP9H/WP10H Series Euro IV/V Vehicle Diesel Engines
Foreword
WP9H/WP10H Euro IV/V series diesel engines are developed independently by Weichai Power Co., Ltd.,
and it boasts many advantages such as compact structure, outstanding performances including reliable
王明 strong power and good economy, as well as fast start,
王easy
明亮operation and maintenance.
running, 亮
2023 (应用工 2023 (应用工
/ /11/
程中 basic information and operation and maintenance
11/mainly
This Manual 13 1 includes 心 ) 13 1 程 中心 of the engine.
methods
3 :
To make the engine serve13:you ( w angplease
41 better,
3 : 13:4 )in(wdetails,
ming thoroughly understand the engine structure angm and
ingl
l i 1 iang
master the maintenance and operation methods.ang01 01)
)
With the increasing variants and continuous improvement of the series engine, all changes with this
manual will be made without further notice. Please access http://www.weichai.com to obtain the latest
product information. Weichai Power Co., Ltd. is authorized to carry out the after-sales service of this
product.
王明 王明
亮 亮
2023 (应用工 2023 (应用工
/11/ /11/
13 1 程中心)( 13 1 程中心)(
3:13 3:13
:41 wangming :41 wangming
li ang0 li ang0
1) 1)
王明 王明
亮 亮
2023 (应用工 2023 (应用工
/11/ /11/
13 1 程中心)( 13 1 程中心)(
3:13 3:13
:41 wangming :41 wangming
li ang0 li ang0
1) 1)
王训伟 宋安泽
王明 于千钧 王明
亮 亮
2023 (应用工于千钧 2023 (应用工
/11/ 许太法 /11/
13 1 程中心)( 13 1 程中心)(
3林世龙 w 3:13
:13:
41 angm20200321
ingl :41 wangming
iang ang0 li
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“1004878471 - WP9HWP10H欧Ⅳ欧V系列车用柴油机使用保养说明书-EN, B”ECN_495982
Operation and Maintenance Manual of WP9H/WP10H Series Euro IV/V Vehicle Diesel Engines
王明 王明
亮 亮
2023 (应用工 2023 (应用工
/11/ /11/
13 1 程中心)( 13 1 程中心)(
3:13 3:13
:41 wangming :41 wangming
li ang0 li ang0
1) 1)
王明 王明
亮 亮
2023 (应用工 2023 (应用工
/11/ /11/
13 1 程中心)( 13 1 程中心)(
3:13 3:13
:41 wangming :41 wangming
li ang0 li ang0
1) 1)
王明 王明
亮 亮
2023 (应用工 2023 (应用工
/11/ /11/
13 1 程中心)( 13 1 程中心)(
3:13 3:13
:41 wangming :41 wangming
li ang0 li ang0
1) 1)
王训伟 宋安泽
王明 于千钧 王明
亮 亮
2023 (应用工于千钧 2023 (应用工
/11/ 许太法 /11/
13 1 程中心)( 13 1 程中心)(
3林世龙 w 3:13
:13:
41 angm20200321
ingl :41 wangming
iang ang0 li
1) 0 1)
“1004878471 - WP9HWP10H欧Ⅳ欧V系列车用柴油机使用保养说明书-EN, B”ECN_495982
Operation and Maintenance Manual of WP9H/WP10H Series Euro IV/V Vehicle Diesel Engines
Dear users:
Thank you for your trust in our company and choosing our products!
To use and maintain the engine properly, please read this manual carefully and operate in strict
王
accordance
明亮
with relevant provisions. 王 明亮
(应用 (
2 0 2 /11/ 工程中
Service3commitment: 2 0 23/1 应用工程
13 1 心)( 1/13 中
3 : w
13:4occur, aplease
n 13:1 心)(wan
If any engine failure should 1 gmincontact with Weichai call center at 3:41 as soon
400-6183066 gminas
glia glia
ng0arrive
possible. We promise that the service personal will 1) at the site to provide fast, high quality and ng01
)
attentive service according to the related requirements within 3 hours for the city that our authorized
service center is located in, within 24 hours for the general area, and within 48 hours for the remote area.
To ensure the effective and normal running of your engine, please read the following content carefully
before use.
王engine
明
is running, so as to avoid personal injury or
王明
亮(应 亮
20engine
2
damage. Do not disassemble the rotor
用 2023 (应用工
3 / 11/1 工程中
component.
心 Do/not
11touch 程中 rotating part with hands
/13 the high-speed
3 13
:13: )(wangm 13:1 心)(wan
41the main bearing
ingl bolt or the 3:41 gmin
Do not loosen or remove
iang glia
01)
connecting rod bolt of the engine without permission
ng01)
as they are subject to strict torque and rotation
requirements.
王明 于千钧 王明
亮 亮
2023 (应用工于千钧 2023 (应用工
/11/ 许太法 /11/
13 1 程中心)( 13 1 程中心)(
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:13:
41 angm20200321
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iang ang0 li
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“1004878471 - WP9HWP10H欧Ⅳ欧V系列车用柴油机使用保养说明书-EN, B”ECN_495982
Operation and Maintenance Manual of WP9H/WP10H Series Euro IV/V Vehicle Diesel Engines
The grades of oil and fuel used for the engine must
meet the requirements of this manual and must be
filtered through special clean filter. The fuel should
also be deposited for more than 72h before filling.
王Before
明亮
engine starting, be sure that the coolant and oil 王明
( 亮
23 1 应用工程
20are added as required. Please fill the engine with fuel 2023 (应用工
and / oil 1specified
/13 in this 中 Manual at an authorized filling /11/
13 1 程中心)(
13:1 心)(wan 3:13 wang
station. 3:41 gmin :41chapter m ng
glia Please refer to the relevant in thisiManual
li
Before running a new engine, 50h test running ng0shall ang0
1) 1)
be performed.
It is prohibited to run the diesel engine without air
filter.
After starting a cold engine, increase the engine
speed slowly rather than abruptly, and do not run it at
idle speed for a long time.
Regularly check the coolant, and never replace the
engine coolant with water or coolant with poor quality.
王Please
明亮 select the coolant with correct grade in 王明
( with the requirements of this Manual. 亮
23/1 应用
20accordance 工程 2023 (应用工
/11/
To prevent1/13corrosion, 中心 engine has been oil sealed
13:1 the )( 13 程中心)(
Please refer to1the
3:relevant
3
before delivery. Generally :41 thewaoil
ngseal
mingvalid period is 1
waningthis Manual
13:4 chapter ming
lian lian
one year, and the engine should be checked g01and
) g 01)
necessary measures should be taken when this valid
period expires.
In case of engine fault, please have the diesel engine
disassembled and repaired at the Weichai Power
designated service station by using the specified
spare parts; otherwise, Weichai will not assume any
responsibility for the diesel engine damage arising
therefrom.
王Always
明亮 have the components of the electrical system 王明
( by Weichai professional technicians. 亮
23/1 应用
20maintained 2023 (应用工
1/13 工operations,
程中 /11/
13 1 程中心)(
Before welding 13:1 心)(cut wanoffg the power supply, 3:13
3 : 4 1 ming :41 wangming
unplug the ECU connector. lian li ang0
The emission-related key components (such g01)as 1)
turbocharger, fuel injection pump, injector, ECU,
Weichai special spare parts
exhaust gas after-treatment system and EGR system)
should be replaced with parts of the same
manufacturer and model as original ones; otherwise,
Weichai will not be responsible for any consequences.
王训伟 宋安泽
王明 于千钧 王明
亮 亮
2023 (应用工于千钧 2023 (应用工
/11/ 许太法 /11/
13 1 程中心)( 13 1 程中心)(
3林世龙 w 3:13
:13:
41 angm20200321
ingl :41 wangming
iang ang0 li
1) 0 1)
“1004878471 - WP9HWP10H欧Ⅳ欧V系列车用柴油机使用保养说明书-EN, B”ECN_495982
Operation and Maintenance Manual of WP9H/WP10H Series Euro IV/V Vehicle Diesel Engines
王明 王明
亮 亮
2023 (应用工 2023 (应用工
/11/ /11/
13 1 程中心)( 13 1 程中心)(
3:13 3:13
:41 wangming :41 wangming
li ang0 liang0
1) 1)
王明 王明
亮 亮
2023 (应用工 2023 (应用工
/11/ /11/
13 1 程中心)( 13 1 程中心)(
3:13 3:13
:41 wangming :41 wangming
li ang0 liang0
1) 1)
王明 王明
亮 亮
2023 (应用工 2023 (应用工
/11/ /11/
13 1 程中心)( 13 1 程中心)(
3:13 3:13
:41 wangming :41 wangming
li ang0 liang0
1) 1)
王训伟 宋安泽
王明 于千钧 王明
亮 亮
2023 (应用工于千钧 2023 (应用工
/11/ 许太法 /11/
13 1 程中心)( 13 1 程中心)(
3林世龙 w 3:13
:13:
41 angm20200321
ingl :41 wangming
iang ang0 li
1) 0 1)
“1004878471 - WP9HWP10H欧Ⅳ欧V系列车用柴油机使用保养说明书-EN, B”ECN_495982
Operation and Maintenance Manual of WP9H/WP10H Series Euro IV/V Vehicle Diesel Engines
王明 王明
亮 亮
2023 (应用工 2023 (应用工
/11/ /11/
13 1 程中心)( 13 1 程中心)(
3:13 3:13
:41 wangming :41 wangming
li ang0 li ang0
1) 1)
王明 王明
亮 亮
2023 (应用工 2023 (应用工
/11/ /11/
13 1 程中心)( 13 1 程中心)(
3:13 3:13
:41 wangming :41 wangming
li ang0 li ang0
1) 1)
王明 王明
亮 亮
2023 (应用工 2023 (应用工
/11/ /11/
13 1 程中心)( 13 1 程中心)(
3:13 3:13
:41 wangming :41 wangming
li ang0 li ang0
1) 1)
王训伟 宋安泽
王明 于千钧 王明
亮 亮
2023 (应用工于千钧 2023 (应用工
/11/ 许太法 /11/
13 1 程中心)( 13 1 程中心)(
3林世龙 w 3:13
:13:
41 angm20200321
ingl :41 wangming
iang ang0 li
1) 0 1)
“1004878471 - WP9HWP10H欧Ⅳ欧V系列车用柴油机使用保养说明书-EN, B”ECN_495982
Operation and Maintenance Manual of WP9H/WP10H Series Euro IV/V Vehicle Diesel Engines
Safety warning
This is a “safety warning sign” in the industry to emphasize the importance of the following information.
Make sure that you understand the consequence of dangerous conditions and the way to avoid such
王明 danger. 王
亮(应the warning information in this Manual does not cover all明 亮(应conditions!
202However,
3 用工 202possible
3 用工
/ 11applying 中心 or method not the recommended in/1this
/13 a程procedure 1/1Manual, 程
3 13 中心)(w
Before make sure that the
13: cause any
operation will never
13:4 )(danger
wa to you, others or the equipment. :
13:4 a
1 ngmi 1 ngmi
ngsign
liaindicates ngli
This warning ng01 a potential hazard, which, if not being avoided, ang0
may lead to serious injury ) death or great property damage.
even 1)
This warning sign indicates a potential hazard, which, if not being avoided,
may lead to slight injury or property damage. It is also used for warning
WARNING hazardous operation.
The caution signs in this Manual indicate how to properly operate and install
the engine. However, the potential hazards cannot be eliminated by simply
reading the text content in the caution sign. The information contained will
CAUTION
not be helpful to the correct use unless the implication is properly
understood.
王明 王明
亮 亮
2023 (应用工 2023 (应用工
/11/ /1
13 1 程
Please pay attention to 中 心 )
followings
(wanbefore maintenance and repair:1/13 1
程中
心)(
3:13 3
:41 gmin
g
: 1 3 :41 wangming
liaanlong time.
1. Avoid repeated exposure to the used oil for lian
g01) g01)
2. Wear the protective clothing and water-proof gloves properly, if available.
5. Wash work clothes frequently, and throw away the oil-impregnated clothes and shoes that cannot
be cleaned up.
9. Do not clean the skin with any gasoline, kerosene, fuel, thinner or solvent.
10. Upon detection of skin irritation, please seek medical attention immediately;
accidental leakage of hydrocarbon or other liquid, please take all necessary measures to separate
this area to keep clean the environment and guard personnel against injuries;
14. The handling, storage and recovery of hydride, ethylene, glycol and petroleum must comply with the
safety and environmental standards of the local country.
王明 王明
亮 亮
2023 (应用工 2023 (应用工
/11/ /11/
13 1 程中心)( 13 1 程中心)(
3:13 3:13
:41 wangming :41 wangming
li ang0 li ang0
1) 1)
王明 王明
亮 亮
2023 (应用工 2023 (应用工
/11/ /11/
13 1 程中心)( 13 1 程中心)(
3:13 3:13
:41 wangming :41 wangming
li ang0 li ang0
1) 1)
王明 王明
亮 亮
2023 (应用工 2023 (应用工
/11/ /11/
13 1 程中心)( 13 1 程中心)(
3:13 3:13
:41 wangming :41 wangming
li ang0 li ang0
1) 1)
王训伟 宋安泽
王明 于千钧 王明
亮 亮
2023 (应用工于千钧 2023 (应用工
/11/ 许太法 /11/
13 1 程中心)( 13 1 程中心)(
3林世龙 w 3:13
:13:
41 angm20200321
ingl :41 wangming
iang ang0 li
1) 0 1)
“1004878471 - WP9HWP10H欧Ⅳ欧V系列车用柴油机使用保养说明书-EN, B”ECN_495982
Operation and Maintenance Manual of WP9H/WP10H Series Euro IV/V Vehicle Diesel Engines
Table of Contents
王明I Engine Structure and Performance Parameters ...............................................................................
Chapter 王明 1
亮 ( 亮 (
023/ 应用工...............................................................................................................................................
1.12Outline drawings 2023 应用工
/11/
程中 model ......................................................................................................................
程
1
11/1of the engine 心)( 13 1 中心)( 2
1.2 Instruction 3 13 w 3 w
: 13:4 angm : 13:4 angm 3
1.3 Main performance parameters 1 .......................................................................................................................
ingl
i 1 ingl
ang0
Chapter II Installation and Operation ...................................................................................................................
1) 5 iang01
)
2.1 Unsealing ........................................................................................................................................................... 5
2.2 Hoisting .............................................................................................................................................................. 5
2.3 Installation ......................................................................................................................................................... 5
2.4 Preparations for engine starting ..................................................................................................................... 5
2.5 Engine starting .................................................................................................................................................. 6
2.6 Engine running.................................................................................................................................................. 7
2.7 Engine stopping ................................................................................................................................................ 8
Chapter III Maintenance......................................................................................................................................... 9
3.1王Fuel,
明亮 王明
lubricating oil, coolant and auxiliary materials.................................................................................... 9
( 应用 亮 (
20Fuel
3.1.1
工程 2023 应用工
23/1................................................................................................................................................................. 9
1 中 / 1 1 程 中
/13oil.................................................................................................................................................
/13
3.1.2 Lubricating 13:1 心)(wan 13:1 心)(wan 9
3 :41 gmin 3 :41 gmin10
3.1.3 Coolant .........................................................................................................................................................
glia gli
n g01)
3.1.4 Urea solution................................................................................................................................................ 10 ang01)
3.1.5 Auxiliary materials ....................................................................................................................................... 12
3.2 Daily maintenance .......................................................................................................................................... 13
3.2.1 Daily check ................................................................................................................................................... 13
3.2.2 Daily maintenance ...................................................................................................................................... 13
3.3 Maintenance items ......................................................................................................................................... 14
3.3.1 Oil change .................................................................................................................................................... 14
3.3.2 Replacement of oil filter or filter element ................................................................................................. 14
3.3.3 Check and adjust Replace the fuel filter and filter element .................................................................. 15
王Check
3.3.4 王明
明亮 the sealing of intake system.......................................................................................................... 15
( 应 亮(应
2 23/1 the 用
3.3.50Check air工 2 023/ 用
11/1 工程中心
filter element ........................................................................................................................ 15
1 / 1 程中
3 1of3urea dosing 心 3 13
3.3.6 Maintenance
:13: )(wpump angm :13: )(wangm 15
...........................................................................................................
3.3.7 Maintenance of compressed 4 glia 41
1 air filterin....................................................................................................... in16 glia
n g 0 1) ng01
3.4 Regular maintenance interval and specification ........................................................................................ 20 )
3.4.1 Regular maintenance interval and specification ..................................................................................... 20
3.5 Cleaning, protection and handling ............................................................................................................... 22
3.5.1 Cleaning and protection ............................................................................................................................. 22
3.5.2 Protection during storage........................................................................................................................... 22
3.5.3 Oil sealing..................................................................................................................................................... 22
3.5.4 Oil sealing..................................................................................................................................................... 23
4.1 Overview ..........................................................................................................................................................
王训伟 宋安泽 24
4.1.1 Overview....................................................................................................................................................... 24
4.2王 明亮
Fault 于千钧 王明
亮(应
diagnostic methods .............................................................................................................................. 24
2 0 ( 应 用 2 0 用
2 3/1
4.2.1 Traditional 工于千钧
fault 程
diagnostic methods许太法 2 3/1 工程
......................................................................................................... 24
中 1/13 1/13 中
13:1 心)(wan 13:1 心)(wan
林世龙3:41 gmin
20200321 3:41 gmin
glia glia
ng01 ng01
) )
“1004878471 - WP9HWP10H欧Ⅳ欧V系列车用柴油机使用保养说明书-EN, B”ECN_495982
Operation and Maintenance Manual of WP9H/WP10H Series Euro IV/V Vehicle Diesel Engines
王明 王明
亮 亮
2023 (应用工 2023 (应用工
/11/ /11/
13 1 程中心)( 13 1 程中心)(
3:13 3:13
:41 wangming :41 wangming
li ang0 li ang0
1) 1)
王明 王明
亮 亮
2023 (应用工 2023 (应用工
/11/ /11/
13 1 程中心)( 13 1 程中心)(
3:13 3:13
:41 wangming :41 wangming
li ang0 li ang0
1) 1)
王训伟 宋安泽
王明 于千钧 王明
亮 亮
2023 (应用工于千钧 2023 (应用工
/11/ 许太法 /11/
13 1 程中心)( 13 1 程中心)(
3林世龙 w 3:13
:13:
41 angm20200321
ingl :41 wangming
iang ang0 li
1) 0 1)
“1004878471 - WP9HWP10H欧Ⅳ欧V系列车用柴油机使用保养说明书-EN, B”ECN_495982
Operation and Maintenance Manual of WP9H/WP10H Series Euro IV/V Vehicle Diesel Engines
王明 王明
亮 亮
2023 (应用工 2023 (应用工
/11/ /11/
13 1 程中心)( 13 1 程中心)(
3:13 3:13
:41 wangming :41 wangming
li ang0 li ang0
1) 1)
王明 王明
亮 亮
2023 (应用工 2023 (应用工
/11/ /11/
13 1 程中心)( 13 1 程中心)(
3:13 3:13
:41 wangming :41 wangming
li ang0 li ang0
1) 1)
王训伟
1-Starter motor; 2-Turbocharger;宋安泽
3-Water pump; 4-Oil cooling/filtering module; 5-Water pump
王明 王明
亮 亮
2023 (应用工 2023 (应用工
/11/ /11/
13 1 程中心)( 13 1 程中心)(
3:13 3:13
:41 wangming :41 wangming
li ang0 li ang0
1) 1)
王明 王明Power code
亮 亮
2023 (应用工 2023 (应用工
/11/ /11/
13 1 程中心)( 13 1 程中心)(
3:13 3:13
:41 wangming Application code :41 wangming
li ang0 li ang0
1) 1)
Product series number
王训伟 宋安泽
王明 于千钧 王明
亮 亮
2023 (应用工于千钧 2023 (应用工
/11/ 许太法 /11/
13 1 程中心)( 13 1 程中心)(
3林世龙 w 3:13
:13:
41 angm20200321
ingl :41 wangming
iang ang0 li
1) 0 1)
“1004878471 - WP9HWP10H欧Ⅳ欧V系列车用柴油机使用保养说明书-EN, B”ECN_495982
Operation and Maintenance Manual of WP9H/WP10H Series Euro IV/V Vehicle Diesel Engines
王明 王明
亮 亮
2023 (应用工 2023 (应用工
/11/ /11/
13 1 程中心)( 13 1 程中心)(
3:13 3:13
:41 wangming :41 wangming
li ang0 li ang0
1) 1)
王明 王明
亮 亮
2023 (应用工 2023 (应用工
/11/ /11/
13 1 程中心)( Fig. 1-4 Engine Nameplate 13 1 程中心)(
3:13 w 3:13
:41 angming :41 wangming
lianfor engine model, power, speed, factory number,
Please refer to the engine nameplate information lian
g01) g01)
weight, etc.
王训伟 宋安泽
王明 于千钧 王明
亮 亮
2023 (应用工于千钧 2023 (应用工
/11/ 许太法 /11/
13 1 程中心)( 13 1 程中心)(
3林世龙 w 3:13
:13:
41 angm20200321
ingl :41 wangming
iang ang0 li
1) 0 1)
“1004878471 - WP9HWP10H欧Ⅳ欧V系列车用柴油机使用保养说明书-EN, B”ECN_495982
Operation and Maintenance Manual of WP9H/WP10H Series Euro IV/V Vehicle Diesel Engines
王明 王明
亮 亮
2023 (应用工 2023 (应用工
/11/ /11/
13 1 程中心)( 13 1 程中心)(
3:13 3:13
:41 wangming :41 wangming
li ang0 li ang0
1) 1)
王明 王明
亮 亮
2023 (应用工 2023 (应用工
/11/ /11/
13 1 程中心)( 13 1 程中心)(
3:13 3:13
:41 wangming :41 wangming
li ang0 li ang0
1) 1)
王明 王明
亮 亮
2023 (应用工 2023 (应用工
/11/ /11/
13 1 程中心)( 13 1 程中心)(
3:13 3:13
:41 wangming :41 wangming
li ang0 li ang0
1) 1)
王训伟 宋安泽
王明 于千钧 王明
亮 亮
2023 (应用工于千钧 2023 (应用工
/11/ 许太法 /11/
13 1 程中心)( 13 1 程中心)(
3林世龙 w 3:13
:13:
41 angm20200321
ingl :41 wangming
iang ang0 li
1) 0 1)
“1004878471 - WP9HWP10H欧Ⅳ欧V系列车用柴油机使用保养说明书-EN, B”ECN_495982
Operation and Maintenance Manual of WP9H/WP10H Series Euro IV/V Vehicle Diesel Engines
王明
Open the package of the engine, check the engine and its 王accessories against the packing list, and
明亮
亮 ( 应用appearance and fastening condition of the fittings, (应carry
2 the engine
check
023/ 2 then
023/用 out the following work:
11/1 工程中心 11/1 工程中心
3 13 coating and
) 3 13
1. Wipe the anti-rust :13: (wangm anti-corrosion agent off the exposed parts; :13: )(wangm
41 ingl 41 ingl
iang oil as specified. Please see the requirements for iang01
2. 01)
Fill the oil pan with appropriate grade of lubricating
)
adding of lubricating oil specified in relevant section.
3. The special coolant for Weichai Power engines are available in three freezing points: -25°C, -35°C
and -40°C. Please choose the special coolant with appropriate freezing point according to the local
ambient temperature. Generally, the freezing point of the selected coolant should be 10°C below the
ambient temperature.
4. Depending on the agreement between the manufacturer and the users, if the engine has been filled
with coolant before delivery, it is recommended to check the performance of coolant. If the
王antifreezing
明亮 王明
performance is suitable for -30°C or -35°C environment temperature, the PH value is
( 亮
应 the total hardness number is 5-15°d [9-15°f2(hardness)], (
27~8
/11/ 用工程中
023(neutral), 023/ 应用 thus the coolant can be used.
工程
Otherwise,1drain
1 1 中
/13 antifreeze.
3 13off the 心
coolant,
) (wan 13:1 心)(For
and fill the engine with coolant containing
w
details of
: 1 3 gminPower, please see relevant sections of this
:41 for Weichai 3 :4Manual.a n gmin
selection of special coolant
glia 1 glia
ng01 ng01
2.2 Hoisting ) )
When hoisting the engine, keep the crankshaft centerline horizontal. Tilt or single side lifting is strictly
prohibited. Hoist and lower the engine slowly (see Figure 2-1).
王明 王明
亮 亮(应
2023 (应用工 Yes 202No
3/11 用工程中
/11/ 程
13 1 中心)( /13
13:1 心)(wan
3:13
:41 wangming 3:41 gmin
gli
li ang0 ang0
1) 1)
2.3 Installation
Install the engine such that the crankshaft centerline is coaxial with the input shaft of drive gear (gearbox,
transmission or generator etc.), and the crankshaft is not subject to any additional axial force produced
due to installation. 王训伟 宋安泽
2.4王
Preparations for engine starting
于千钧 王明
明亮 亮
2Check (应用
023/ the 2023 (应用工
工于千钧
程 许太法 /11/
11/1coolant 13 1 程中心)(
1. level
3 13 中心)(w 3:13
:13:
林世龙 41 angm20200321
ingl :41 wangming
iang
ang0 li
1) 0 1)
“1004878471 - WP9HWP10H欧Ⅳ欧V系列车用柴油机使用保养说明书-EN, B”ECN_495982
Operation and Maintenance Manual of WP9H/WP10H Series Euro IV/V Vehicle Diesel Engines
Check the coolant level before starting the engine and add coolant from the filler port timely.
When the engine is still hot, before open the filler cap with pressure relief valve and venting button,
please always press down the bleeding button first to release the hot air. It is prohibited to add a
large amount of coolant when the engine is hot. Start the engine, and run it at 1,000 r/min, continue
王to明 王
亮coolant until the liquid level is stable, and finally close明the
add 亮filler cap
2023 (应用工 2023 (应用工
/ 程中 /11/
2. Check1the
1/1fuel
3 1level 心 ) (wan 13 1 程中心)(
3:13 gmithe 3:13 wang
:41 and check nglfuel :4check
1 ming
Turn on the power switch, iang
level indicated by the fuel gauge, or the fuel li
01) protector, as shown in figure 2-2, the engine ang01)
tank directly. If the engine is equipped with fuel system
can be started normally under -35°C ambient temperature. When the ignition switch is turned to the
“ON” position, it begins to supply fuel and stops automatically when the air in the low pressure fuel
line is removed. When the fuel temperature is below 7°C, it begins heating, and stops automatically
when the temperature is higher than 24°C.
Electric pump
王明 王明
亮 亮
2023 (应用工 2023 (应用工
/11/ /11/
13 1 程Fuel
中 filter/water separator 13 1 程中心)(
3:13 心 )( 3:13
:41 wangming :41 wangming
lian li ang0
g01) 1)
Heater
Check if the starting system circuit is connected normally, and the battery is fully charged. After that,
open the fuel tank valve, unscrew the bleed screw on the fuel primary filter, and operate the hand
pump on the fuel primary filter to remove the air from the fuel system.
engine at high speed, instead, run it at the idle speed for a period of time not longer than 30 s. After that,
check the oil pressure and water temperature.
In a cold environment, start the engine with the starting aid. Activate the electronic heating flange
through a relay to ensure successful start at low temperatures (such as -30°C).
王明 王明
亮 亮
2023 (应用工 2023 (应用工
/11/ /11/
13 1 程中心)( 13 1 程中心)(
3:13 3:13
:41 wangming :41 wangming
2.6 Engine running
li angspeed li ang0
1. After the engine is started, run it at the idle 01) for 3 min, and then increase the speed to 1)
(1,000~1,200) r/min. The engine load and speed should be increased gradually, and avoid loading or
unloading suddenly as much as possible.
2. Within the running-in period of first 50 h (or initial 3,000 km), it is recommended to run under medium
load.
3. Do not keep running the engine at a large torque for a long time, or do not run it under low speed
with light load.
4. In normal use, the diesel engine is allowed to be operated continuously at rated power and rated
王 明亮After being unloaded, run the engine at idle speed王 for明
speed. ( 应 亮(minutes before stopping.
(3~5)
2023 2023 应用工
/11/ 用工程中 /1
5. 13 1 of engine
The parameters 心 during
) (wan normal operation are as shown in1/ 13 12-1.程中心)(
Table
3:13 3:13
:41 gmin
g :41 wangming
liEngine
Table 2-1 ang0 parameters lian
1) g01)
Parameter Normal range
Oil pressure in main oil passage Idle speed condition: 100 kPa~320 kPa
Rated condition: 370 kPa~580 kPa
Oil temperature in main oil passage <107℃
Coolant outlet temperature (90±5)℃
Exhaust temperature after turbine ≤550℃
Intake temperature after intercooling (45±5) ℃
王明 王明
6. 2Check
亮(应exhaust 亮(and
应用
023/ the 20injector
用工 color to identify the operation of the fuel 2 3
the engine load. In the event
工程
1 1
of heavy / 程 中心 / 1 1 中心 water leakage,
/13the engine
13 1or white
black smoke, stop the engine for inspection. Check
) (wan 13:1 for )(wa
3:13 3 ngmi
:41 if any,gmstop
gas leakage and oil leakage, in it for troubleshooting.
glia : 4 1 n glia
ng01 ng01
7. Precautions for operation in a cold environment: ) )
1) Fuel: choose appropriate grade of diesel fuel according to the outdoor temperature in winter.
2) Lubricating oil: choose appropriate grade of lubricating oil according to different seasons.
3) Coolant: add anti-freeze additives into the cooling system, and choose the grade of antifreeze
according to the ambient temperature.
4) 王训伟
Start: apply 宋安泽
the auxiliary starting device in winter when necessary. After the engine is started,
it can only be loaded and put into high-speed operation after oil pressure and water
王明 于千钧 王明
亮temperature
(应 get normal. 亮(应
2023 2023
/11/ 用工于千钧 许太法 /11/ 用工程中
13 1 程中心)( 13 1
3林世龙
:13: w 3:13 心)(wang
41 angm20200321
ingl lian
:41 ming
iang g01)
1) 0
“1004878471 - WP9HWP10H欧Ⅳ欧V系列车用柴油机使用保养说明书-EN, B”ECN_495982
Operation and Maintenance Manual of WP9H/WP10H Series Euro IV/V Vehicle Diesel Engines
2) The working speed of the in-cylinder braking system is the engine speed (1,000~2,300) rpm,
when the speed is lower than 1,000 rpm, the braking will be released automatically;
1) Under the same condition, the higher the engine speed, the better the braking effect. And the
braking power can be increased through down shift.
4. 王 明 instruction
Safety 王明
亮 亮
2023 (应用工 2023 (应用工
/ 程 /11/conditions
1) Do1not
1/1use
3 1the 中心 in-cylinder braking system in overspeed
Jacobs
) ( 13 1 程(>2,500
中心 rpm) to avoid
)(wa
3 :
that the speed is13 w angand 3 : 1 3 ngmi
:4of
out
1
control m the engine is damaged.
ingl : 4 1 ngli
iang a
2) It is recommended that the Jacobs in-cylinder 0 1)braking system should not be used on wet or ng01)
slippery road surfaces.
王训伟 宋安泽
王明 于千钧 王明
亮 亮
2023 (应用工于千钧 2023 (应用工
/11/ 许太法 /11/
13 1 程中心)( 13 1 程中心)(
3林世龙 w 3:13
:13:
41 angm20200321
ingl :41 wangming
iang ang0 li
1) 0 1)
“1004878471 - WP9HWP10H欧Ⅳ欧V系列车用柴油机使用保养说明书-EN, B”ECN_495982
Operation and Maintenance Manual of WP9H/WP10H Series Euro IV/V Vehicle Diesel Engines
王 Fuel
3.1.1
明亮 王明
( 应 亮(应
2
The 0 23/used 用工be consistent with GB19147 and selected 20based
2 3 用工
fuel 11/1should 程中 /11on
/
the 程ambient
local
中心
temperature:
3 13 心 ) 1 3 1
(wan where the lowest temperature with risk3rate ) (wan C;
:13:used in gmin :13of
:410% gmin
5# automobile diesel fuel: 41 areas glia 1 is 8° glia
ng01 ng01
) temperature with risk rate of 10% is 4°C;
0# automobile diesel fuel: used in areas where the lowest )
-10# automobile diesel fuel: used in areas where the lowest temperature with risk rate of 10% is -5°C;
-20# automobile diesel fuel: used in areas where the lowest temperature with risk rate of 10% is -14°C;
-35# automobile diesel fuel: used in areas where the lowest temperature with risk rate of 10% is -29°C;
-50# automobile diesel fuel: used in areas where the lowest temperature with risk rate of 10% is -44°C.
For the temperature and viscosity of engine lubricating oil, refer to Table 3-2.
王明 于千钧 王明
亮 亮
2023 (应用工于千钧 2023 (应用工
/11/ 许太法 /11/
13 1 程中心)( 13 1 程中心)(
3林世龙 w 3:13
:13:
41 angm20200321
ingl :41 wangming
iang ang0 li
1) 0 1)
“1004878471 - WP9HWP10H欧Ⅳ欧V系列车用柴油机使用保养说明书-EN, B”ECN_495982
Operation and Maintenance Manual of WP9H/WP10H Series Euro IV/V Vehicle Diesel Engines
CAUTION
1. Before starting the engine, always check the oil level in oil pan;
2. Do not check the oil level while the diesel engine is running;
王明 王明
亮(应 to mix Weichai Power special oil with other oils.
3. It2is prohibited 亮(应
用 2
023/
11/1 工 程中 0 2 3 /11/ 用工程中
心 13 1
3 of13engine lubricating
The filling volume :13: )(wangoil is shown in Table 3-3. 3:13 心)(wang
41 ming :41 ming
lian of Engine Lubricating Oil lian
Table 3-3 Filling Volumeg01) g01)
Quantity of filter(s)
Filling volume
Engine Model Diesel engine
(L) Fuel filter
Oil filter
Fuel primary filter Fuel secondary filter
WP9H/WP10H 30 1 1 1
Note:
1) The oil filling volume given herein is for reference only. The actual filling volume should base on the oil dipstick.
2) If Weichai fuel system protector or fuel filter/water separator is equipped, the filter should be replaced together with fuel filter.
王明
3) The number of filters given herein is for reference only.王明
亮 亮
2023 (应用工 2023 (应用工
/11/ /11/
13 1 程中心)( 13 1 程中心)(
3.1.3 Coolant
3:13 w angmengines are available in three freezing 3points:
:13: -25°C,wa-35°
ngmCiand
:41 Power
The special coolant for Weichai ingl 41 ngli
i ang0 ang0
1)
-40°C. Please choose the special coolant with appropriate freezing point according to the local ambient 1)
temperature. Generally, the freezing point of the selected coolant should be 10°C below the ambient
temperature. The coolant for heavy-duty engine is as shown in Table 3-4.
The urea solution quality and performance should conform to the provisions of ISO 22241. The
requirements for concentration and composition of urea solution are presented in Table 3-5.
Substandard urea solution poses the risk of clogging the urea dosing pump and spray nozzle, and may
王训伟 that are prone
contain the metal impurities 宋安泽 to causing permanent poisoning of SCR catalyst and
reducing the efficiency of SCR catalytic converter thereafter. The urea solution should be added through
王明 channel. It is strictly forbidden于千钧 王明with any fluid during normal use.
亮(
a specified
应 to replace urea solution 亮( 应
2023 2023
/11/ 用工于千钧 许太法 /11/ 用工程中
13 1 程中心)( 13 1
3林世龙
:13: w 3:13 心)(wang
41 angm20200321
ingl :41 ming
li
iang ang0
1) 0 1)
“1004878471 - WP9HWP10H欧Ⅳ欧V系列车用柴油机使用保养说明书-EN, B”ECN_495982
Operation and Maintenance Manual of WP9H/WP10H Series Euro IV/V Vehicle Diesel Engines
The urea solution for vehicle should be stored in an enclosed container at the ambient temperature of
5°C-25°C, without direct sunlight, with the shelf life shown in Table 3-6.
/11/ /11/
13 1 程中心)( 13 1 程中心)(
12
3:1≤35
3:41 wangmin 63:1
3:41 wangmin
≥ 35 gli ang0 b gli ang0
1)
Note: The shelf life in the table is specified by giving major consideration to the ambient temperature and initial alkalinity of urea
1)
solution besides the difference in evaporation between ventilated and non-ventilated storage containers.
Note a: Avoid transporting or storing the urea solution for long hours at temperature above 25°C, avoiding decomposition;
Note b: Check whether each batch of urea solution is up to standard before use.
The materials of the urea solution storage containers should be properly compatible with urea solution
for vehicle, without chemical reactions or impurity migration. Containers should be made of the
recommended materials 王训伟 in ISO22241-3 宋安泽
such as austenitic alloys and additive-free teflon, polyethylene
and polypropylene without additives. In case of storage below 5°C, a proper space should be reserved in
the王 明亮 containers as the volume of 于千钧
storage urea solution in the 王 明亮 state will be increased by 7%
solidification
2 0 ( 应 用 2 0 (应用
2
compared 3/1to that in工于千钧
程
the liquid state. 许太法 2 3 / 1 工程
中1/13 1/13 中
13:1 心)(wan 13:1 心)(wan
林世龙3:41 gmin
20200321 3:41 gmin
glia glia
ng01 ng01
) )
“1004878471 - WP9HWP10H欧Ⅳ欧V系列车用柴油机使用保养说明书-EN, B”ECN_495982
Operation and Maintenance Manual of WP9H/WP10H Series Euro IV/V Vehicle Diesel Engines
Please pay attention to the effectiveness of urea solution in the vehicle. The relationship between the
shelf life of urea solution and the ambient temperature during the inventory period of the vehicle is shown
in Table 3-6. If the inventory period exceeds the shelf life, it is required to drain away the urea solution
through the drain valve at the bottom of urea solution tank and fill the tank with acceptable urea solution
王明delivery. When the ambient temperature is higher than
before 王明 35°C, it is necessary to check if urea
亮 ( 亮of (应
2023in the应urea
solution 用工 solution tank is still up to standard before 2
delivery
0 2 3
the用vehicle, and if not, replace it
工
/ 程中
11/1 urea solution. / 1 1 /13 程中心
with acceptable 3 13:1 心 ) 13:1 )
3:41 (wangmin 3:41 (wangmin
glia glia
CAUTION ng01 ng01
) )
1. Urea solution should be stored in the tightly closed container, which should be placed in the cool
and dry storage room, far away from strong oxidizers. It is recommended to use special filling
equipment to avoid splashing and causing environmental pollution.
2. Urea solution is corrosive to the skin, and if it contacts the skin or eyes accidentally when filling,
wash with water as soon as possible; if the pain continues, please seek medical help. If it is
swallowed accidentally, never induce vomiting but immediately seek medical treatment.
王明
3.1.5 Auxiliary materials 王明
亮 亮(应
2023 (应用工 2
/11/materials程for中the engine are shown in Table 3-7. 023/11/ 用工程中
The auxiliary
13 1 13 1
3:13 心)(wang 3:13 心)(wang
:41 Table 3-7
miAuxiliary
ngli Materials for the Engine :41 ming
ang0 lian
1 ) g01)
No. Name Color Purpose and application
To be applied to smooth metal surfaces to prevent seizing,
1 Molykote Pulver Black
e.g. external surface of cylinder liner
To be applied for lubrication before the pressure of
2 Molykote G-N plus Dark grey
lubricating oil builds up, e.g. intake valve stem
王 明亮
Designation Main purpose Examples of王 明亮 position
application Comments
2023 (应用工 2 0 2 3/11
(应用
工
/11/
13 1 程中心)( /13 程中心)
Camshaft timing gear bolt
13:1
3:13
:41 wangmiBolt 3:41 (wangmin
Camshaft thrust plate bolt
ngfor
lian
retainer plate of oil pump intermediate gear glia
g 0 1) gear bolt ng01
Oil pump intermediate )
To be applied to the Air compressor shaft end threads As an option,
thread for locking and High pressure fuel pump flange bolt DriLoc204
Weichai special prevention of Clamp nut for high pressure fuel pump gear thread-locking
sealant 242 looseness due to Cylinder head cover baffle bolt adhesive can
vibration. It has Oil dipstick tube bolt be used for
medium strength. Stud bolt for starter motor pre-coating.
王训伟 宋安泽
Stud bolt for fan bracket
Oil dipstick hole plug
王明 于千钧 王明 fixing device Front cover
亮 亮
2023 (应用工于千钧 2023 (应用工
Bolts for sensor and wire harness
/11/ 许太法 /11/
13 1 程中心)( 13 1 程中心)(
bolt
3林世龙 wang 20200321 3:13
:13:
41 ming :41 wangming
lian lian
g01) g01)
“1004878471 - WP9HWP10H欧Ⅳ欧V系列车用柴油机使用保养说明书-EN, B”ECN_495982
Operation and Maintenance Manual of WP9H/WP10H Series Euro IV/V Vehicle Diesel Engines
王明 王cover
Cup plug for cylinder head
明亮
(pre-separation of oil and
亮 ( For sealing between
2Weichai
023/special应用 cup plug or connector gas separator)
工 2023 (应用工
1/13 程中心
sealant1277
/11/ head cover 程中 None
13and )
Pre-separated oil return pipe of cylinder1 3 1 心
(U-pipe)
)
3:41 (wangmiPipe
:1hole
ngjoint connecting the water pipe
3:13 (
:41 wangming
l an
Warmericonnector
lian
g01) g01)
Water pipe joint
Weichai special Apply to shiny metal
Joint faces of front end cover and engine body None
sealant 5910 surface for sealing
Weichai special Apply to shiny metal
Joint faces of flywheel housing and engine body None
sealant 510 surface for sealing
Water inlet/outlet pipe of air compressor
Weichai special
Filling and sealing Exhaust connector of air compressor None
sealant 567
Air compressor water pipe joint
王 明亮
Weichai special Bottom plane of front end王 明亮
cover or engine body
2silicone ( 应
023/sealant 用工程
Filling and sealing
2 023/or(engine
应用body None
11/1
Bottom plane of flywheel housing
11/1 工 程
3 13 中心)(w 3 13 中心)(w
:13: angm :13:
3.2 Daily maintenance 41 ingl 41 angmingl
iang iang
01) 01)
3.2.1 Daily check
王明 王明
亮(应 亮
20Check
23/1the 用工 2023 (应用工
4.
1/1fan 程belt;
and /11Checking
/13 of程connections
3 13 中心)(w Fig. 3-1 中
13:1 心)(wan
5.
:13temperature,
Check if the exhaust :41 angcolor,
ming 3:41 gmin
li gli
engine sound and vibration are normal, andaifng01 ang0
1)
)
the engine speed is stable;
王训伟
3.2.2 Daily maintenance 宋安泽
Fig. 3-2 Checking of engine fan
1. 王 明亮the coolant level, and open the于千钧
Check filler cap 王明
( 亮
2to02add 应 用when
3 coolant 工 necessary. 2023 (应用工
/11/ 于千钧 许太法 /11/
13 1 程中心)( 13 1 程中心)(
3林世龙 w 3:13
:13:
41 angm20200321
ingl :41 wangming
iang
ang0 li
1) 0 1)
“1004878471 - WP9HWP10H欧Ⅳ欧V系列车用柴油机使用保养说明书-EN, B”ECN_495982
Operation and Maintenance Manual of WP9H/WP10H Series Euro IV/V Vehicle Diesel Engines
CAUTION
CAUTION
王明 王明
亮 亮
2023 (应用工 2023 (应用工
/11/ /11/ Oil drain
13 1 程中心)( 13 1 程plug 中
3:13 3:13 心)(wang
:41 wangming Fig. 3-5 Oil drainage:plug
41 ming
li ang0 li ang0
1) 1)
2. Open the oil filler cap and add oil from the oil
filler port. At the same time, check the oil level
through oil dipstick, and then install the oil filler cap
until the specified oil level is reached.
Use the socket wrench to loosen the bolts on the upper part of oil cooling/filter module and remove the
top part of the module. At this time, the paper filter element can be clearly seen. The top of the module is
equipped with a rotor filter. When the engine is working, only small part of the oil enters the rotor filter, so
the replacement cycle of the filter is relatively longer.
王明 and replace the filter element. 王明
亮
2. Remove 亮
2023 (应用工 2023 (应用工
/ /13 filter程
11new /1module.
中 let it fall naturally to the bottom of the 1/13 程中心
13:1 心)(wan
3. Install the element,
13:1 )(wa
3:41 g m ingl is designed at the lower end of the filter 1elementngand
3 : 4 minthe
glia
Note: Special guiding and positioning structureiang
0 1) in the module, the filter element will locate ng01)
internal of the module. After the filter element is placed
naturally to inside the module along the base pipe. In addition, do not press the filter element forcibly
after the filter element is loaded.
When installing the base pipe, align the two notches at the lower part of base pipe with the two bulges of
the base, push the base pipe into place until it cannot be rotated.
The maximum allowable intake resistance of the engine is 6kPa, and it must be checked only when the
engine is running at rated speed and full load. If the intake resistance reaches the maximum allowable
limit, please clean or replace the filtering element timely according to the manufacturer’s instructions.
CAUTION
王明 王明
Caution:亮 absolutely prohibited to run the engine without air亮
2023 It’s(应 用工 (应用
2023 filter; otherwise, dust and foreign
/
matters will 1 the程cylinders,
11/enter 中 心
/
causing early wear of the engine.11/1 工程中 心
3 13 3 13
:13: )(wangm :13: )(wangm
41from the airifilter,
Remove the filtering element nglitap 41 ingl
an i ang0
the end face gently to remove the dust, or blow the g01 1)
High pressure air pipe
)
filtering element with compressed air (from inside
out), as shown in figure 3-13.
王训伟
3.3.6 Maintenance of 宋安泽
urea dosing pump
王明 of filter element of urea dosing于千钧 王明
亮
Checking pump 亮
2023 (应用工于千钧 2023 (应用工
/11/ 许太法 /11/
13 1 程中心)( 13 1 程中心)(
3林世龙 w 3:13
:13:
41 angm20200321
ingl :41 wangming
iang ang0 li
1) 0 1)
“1004878471 - WP9HWP10H欧Ⅳ欧V系列车用柴油机使用保养说明书-EN, B”ECN_495982
Operation and Maintenance Manual of WP9H/WP10H Series Euro IV/V Vehicle Diesel Engines
Remove the filter element of urea dosing pump and clean with water before reassembling. Do not knock
or flap the filter element forcibly.
CAUTION
王明 王明
亮(应 亮(应the damaged or deformed
202disassembling
When 用工and assembling the urea nozzle, check 2and replace
3 / 11/1 程中 0 2 3 /11/ 用工程中
spray nozzle. 3 13:1心 ) 13 心 13:1 )
3:41 (wangmin 3:41 (wangmin
glia
Cleaning of urea solution tank and its filter element glia
ng01 ng01
) )
During maintenance, check the urea solution tank and filter element, and clean them if necessary.
CAUTION
The maintenance of post-processed parts needs to be carried out by using special maintenance tools at
Weichai service station. Urea pump and urea nozzle are cleaned by Weichai special urea injection
system testing and cleaning tools!
1. Turn the drainage valve handle clockwise, open the drainage valve by moving the valve stem
upward, thus the dirt will be drained from the valve stem drainage hole.
王明 王明
亮 亮
2023 (应用工 2023 (应用工
/11/ /11/
13 1 程中心)( 13 1 程中心)(
3:13 3:13
:41 wangming :41 wangming
Drainage valve handle
li ang0 li ang0
1) 1)
2. After the dirt is discharged completely, turn the drainage valve spanner counterclockwise and tighten
it to (1.8±0.3) Nm.
王训伟 宋安泽
王明 于千钧 王明
亮 亮
2023 (应用工于千钧 2023 (应用工
/11/ 许太法 /11/
13 1 程中心)( 13 1 程中心)(
3林世龙 w 3:13
:13:
41 angm20200321
ingl :41 wangming
iang ang0 li
1) 0 1)
“1004878471 - WP9HWP10H欧Ⅳ欧V系列车用柴油机使用保养说明书-EN, B”ECN_495982
Operation and Maintenance Manual of WP9H/WP10H Series Euro IV/V Vehicle Diesel Engines
王明 王明
亮 亮
2023 (应用工 2023 (应用工
Tightening torque for drain valve:
/11/ (1.8±0.3) Nm /11
13 1 程中心)( /13 程中心)
13:1
3:13
:41 wangming 3:41 (wangmin
li ang0 glia
1) ng01
)
Maintenance methods:
1. Remove the air pipe connecting the vehicle and compressed air filter.
王明 王明
亮 亮
2023 (应用工 2023 (应用工
/11/ /11/
13 1 程中心)( 13 1 程中心)(
3:13 3:13
:41 wangming :41 wangming
li ang0 li
Remove outlet pipe ang0
Remove inlet pipe 1) 1)
2. Unscrew the bolts connecting the compressed air filter and vehicle and remove the compressed air
filter.
王明 王明
亮 亮
2023 (应用工 2023 (应用工
/11/ /11/
13 1 程中心)( 13 1 程中心)(
3:13 3:13
:41 wangming :41 wangming
li ang0 li ang0
Unscrew the bolts connecting 1) 1)
the vehicle
王明 王明
亮 亮
2023 (应用工 2023 (应用工
/11/ /11/
13 1 程中心)( 13 1 程中心)(
3:13 3:13
:41 wangming :41 wangming
li ang0 li ang0
1) 1)
Fig. 3-18 Removal of filtering tank
4. Unscrew the end cover counterclockwise, remove the filter element and put it into the waste
container.
王明 王明
亮 亮
2023 (应用工 2023 (应用工
/11/ /11/
13 1 程中心)( 13 1 程中心)(
3:13 3:13
:41 wangming :41 wangming
li ang0 li ang0
1) 1)
5. Clean the inner wall of filter seat, inner wall and external threads of filtering tank, O-ring groove, air
inlet/outlet pipe joint, inner wall of filter seat air passage and outer surface of end cover. Remove the
impurities attached on the parts by using compressed air at first, then clean the parts with detergent
or clean water and wipe them clean.
王训伟 宋安泽
王明 于千钧 王明
亮 亮
2023 (应用工于千钧 2023 (应用工
/11/ 许太法 /11/
13 1 程中心)( 13 1 程中心)(
3林世龙 w 3:13
:13:
41 angm20200321
ingl :41 wangming
iang ang0 li
1) 0 1)
“1004878471 - WP9HWP10H欧Ⅳ欧V系列车用柴油机使用保养说明书-EN, B”ECN_495982
Operation and Maintenance Manual of WP9H/WP10H Series Euro IV/V Vehicle Diesel Engines
filtering tank and O-ring groove Clean the inner wall of filtering tank
王明 王明
亮 亮
2023 (应用工 2023 (应用工
/11/ /11/
13 1 程中心)( 13 1 程中心)(
3:13 3:13
:41 wangming :41 wangming
li ang0 li ang0
1) 1)
Fig. 3-21 Cleaning of filtering tank
6. Fix the clean filter seat on the bench vice, place the new filter element into filter seat and tighten the
end cover with the torque of (1.3±0.3) N.m.
Tightening torque:
王明 王明
亮 亮
2023 (应用工 2023 (应用工
/11/ /11/
13 1 程中心)( 13 1 程中心)(
3:13 3:13
:41 wangming :41 wangming
li ang0 li ang0
1) 1)
7. Install a new O-ring into the ring groove, then install the filtering tank onto filter seat and tighten it
with the torque of (20~25) N.m.
Tightening torque:
Install the O-ring into the
groove of filtering tank
王明 王明
亮 亮
2023 (应用工 2023 (应用工
/11/ /11/
13 1 程中心)( 13 1 程中心)(
3:13 3:13
:41 wangming :41 wangming
li ang0 li ang0
1) 1)
8. During the replacement of the filter element, please keep the operating environment clean and
prevent foreign matter from entering the compressed air filter.
王明 王明
亮 High speed and standard load
亮(应
2023 (应用工
Application road vehicle (towing vehicles,
Engineering vehicles
2023truck) 用工 Agitating lorries
/11/ 程 (common dump / 1 1 /13 程中心)
13 1 中心)( trucks)
13:First
3:First
13:4 w angm
Regular First Regular
ingl maintenance maintenance maintenance 13:4 (waRegular
ngmi
maintenance1 1 maintenance
ngli
Maintenance type
maintenance iang ang0
Maintenance 5,000 km or 1 60,000 km or 6 0
5,000 1 ) or 1 10,000 km or 2 5,000 km or 1 30,000 km or 6
km 1)
interval month months month months month months
Change the oil ● ● ● ● ● ●
Replace the
centrifugal filter ● ● ●
element
Replace the oil
filter or filter ● ● ● ● ● ●
element
Check and adjust
the valve ● ● ● ● ● ●
王明 clearance 王明
亮 亮
2023 (应用工
Clean or replace
2023 ● (应用工
/11/ /11/
13 1 程中心)( 13 1 程中心)(
the filter element of ● ●
3:13 3:13
:41 wangming :41 wangming
oil-gas separator
Check the water
●
li ● ang0 ● ● ●
li ● ang0
pump (lubricated
wiht grease)
1) 1)
Replace the fuel
● ● ● ●
filter element
Check and add the
● ● ● ● ● ●
coolant
Tighten the coolant
● ● ●
pipe clamp
Tighten the intake
piped, hose and ● ● ● ● ● ●
flange connector
Check the service
王明 王明 ●
亮
reminder indicator ● 亮 ●
2023 (应用工 2023 (应用工
/11/
of air filter
/11/
13 1 程中心)(
Clean the dust cup 13 1 程中心)(
3:13 3:13
of air filter :41 wangming :41 wangming
(automatic ● li ang0 ● ● li ang0
de-dusting type 1) 1)
excepted)
Clean the main
When the indicator lamp comes When the indicator lamp comes
filter element of air When the indicator lamp comes on
on on
filter
Replace the main
Refer to relevant requirements in Refer to relevant requirements Refer to relevant requirements
filter element of air
the manual in the manual in the manual
filter
Replace the safety
After cleaning the main filter After cleaning the main filter After cleaning the main filter
filter element of air 王训伟
element for 5 times
宋安泽 element for 5 times element for 5 times
filter
王明
Check and tension 于千钧 王明 ●
亮 ● ● ● 亮(应 ● ●
2023 (应用工于千钧
the V-belt 2 0 2 用
/11/ 中心240,000 km 许太法 /11/ 工程中
Every 80,0003km
13 1 程Every
Check the
13 1 Every 150,000 km
)
:13: (wangm20200321
3林世龙 3:13 心)(wang
41 ingl :41 ming
iang lian
01) g01)
“1004878471 - WP9HWP10H欧Ⅳ欧V系列车用柴油机使用保养说明书-EN, B”ECN_495982
Operation and Maintenance Manual of WP9H/WP10H Series Euro IV/V Vehicle Diesel Engines
clearance of
turbocharger
bearing
Check and adjust
the travel of clutch ● ● ● ● ● ●
pedal
王明 王明
亮 亮
2023 (应用工 2023 (应用工
Clean the urea
● ● ●
/11/
dosing pump and
/11/
urea nozzles13 1 程中心)( 13 1 程中心)(
3:13 3:13
Replace the filter :41 wangming :41 wangming
element of urea li ● ang0 ● li ● ang0
dosing pump 1) 1)
Check and replace
urea dosing pump ● ● ●
filter element
Clean or replace
the filter screen of
● ● ●
the urea tank
sensor
Check and replace When the urea nozzle is removed When the urea nozzle is When the urea nozzle is
urea nozzle gasket each time removed each time removed each time
Clean urea
王明
solution tank and ● 王明 ● ●
亮 亮
2023 (应用工
filter element 2023 (应用工
/11/ /11/
13 1 程中心)(
Note 1: “●” indicates the item requiring maintenance.
13 1 程中心)(
3:13 3:13
:41 wangming :41 wangming
Note 2: Diesel engine that is out of service for more than half a year shall be subject to corresponding maintenance.
li
Note 3: Add oil to the upper scale mark of oil dipstick every 15,000 km.
ang0 li ang0
1)
Note 4: Weichai will provide maintenance recommendations upon request from the user. 1)
Note 5: For passenger coaches and tourist buses, the regular maintenance interval of oil/oil filter (standard) is 60,000 km/6
months; the regular maintenance interval of oil/oil filter (optional) is 100,000 km/12 months. The first maintenance is performed
based on the standard oil/oil filter.
1. Warm up the engine, drain the engine oil away, clean the oil filter, and fill the engine with
anti-rust oil;
王明 王明
亮(应 the fuel system, and fill it with anti-rust oil mixture; 亮
202.23 Empty 2023 (应用工
/11/ 用工程中 /11/ 程中
3. Empty13 the1cooling
3:13 心 ) (wan
system and then fill it with coolant containing 1rust
3 1inhibitor;
3 心)(
:41 gmin
g
: 1 3 :41 wangming
lianfor (15~25) min; lian
4. Start the engine, and run it at idle speed g01) g01)
5. Drain off the oil, fuel and coolant completely;
Block off the inlets and outlets of fuel, oil, air and coolant with caps or plastic cloth; cover and seal up the
whole engine with VCI film.
王训伟 宋安泽
3.5.3 Oil sealing
王明 于千钧 王明
亮(应 亮period
(应用should be resealed as
20 the
Generally
23/1 seal valid period is one year, and engine out2of0 such
oil用
工于千钧 许太法 23/1 工程
1 /13 程中 1 /13 中
13:1 心)(wan 13:1 心)(wan
林世龙3:41 gm20200321
ingl 3:41 gmin
iang
ang0 gli
1) 01)
“1004878471 - WP9HWP10H欧Ⅳ欧V系列车用柴油机使用保养说明书-EN, B”ECN_495982
Operation and Maintenance Manual of WP9H/WP10H Series Euro IV/V Vehicle Diesel Engines
follows:
1. The oil seal operation should be carried out in clean environment, and the diesel engine and related
components should clean without rust, oil stain and dust.
王accordance with specific requirements, dipping, spraying,王coating or filling methods can be used.
2. In
明亮 明亮
2 0 (应用 2 0 (应用
2 工
3/1positions: 2 3 / 11/1 工程
3. Oil seal
1/13 程中心 inlet/outlet port of turbocharger, inlet port of air compressor and intake pipe port.
3 13 中心)(w
13:1 )(wa :13:
3.5.4 Oil sealing 3:41 ngmi
ngli 41 angmingl
ang0 iang
1)
External packing should be provided in the event of transport. 01)
王明 王明
亮 亮
2023 (应用工 2023 (应用工
/11/ /11/
13 1 程中心)( 13 1 程中心)(
3:13 3:13
:41 wangming :41 wangming
li ang0 li ang0
1) 1)
王明 王明
亮 亮
2023 (应用工 2023 (应用工
/11/ /11/
13 1 程中心)( 13 1 程中心)(
3:13 3:13
:41 wangming :41 wangming
li ang0 li ang0
1) 1)
王训伟 宋安泽
王明 于千钧 王明
亮 亮
2023 (应用工于千钧 2023 (应用工
/11/ 许太法 /11/
13 1 程中心)( 13 1 程中心)(
3林世龙 w 3:13
:13:
41 angm20200321
ingl :41 wangming
iang ang0 li
1) 0 1)
“1004878471 - WP9HWP10H欧Ⅳ欧V系列车用柴油机使用保养说明书-EN, B”ECN_495982
Operation and Maintenance Manual of WP9H/WP10H Series Euro IV/V Vehicle Diesel Engines
4.1王Overview 王明
明亮 亮
2 ( 应 2023 (应用工
4.1.102 3/11 用工程中 /11/
13 1 程中心)(
Overview
/13
13:1 心)(wan 3:13 wang and
3:designed
Engines of this series are 41 gminmanufactured under strict quality management
and :41 system, ming
glia
ng01Moreover, the engine is a precision machinery, itsliang01
have been passed the specified tests before delivery.
) )
lasting good performance is related closely to proper maintenance. The premature failure of engine is
generally resulted from:
1. Improper operation, management and use;;
2. Failure to inspect and maintain the engine as specified, or even, replace maintenance with repair;
3. Use of defective spare parts, or even counterfeit and shoddy parts, which will dramatically shorten
the service life of engine;
4. Use of fuel and lubricating oil with improper grade or poor quality.
王明 王明
亮 CAUTION 亮
2023 (应用工 2023 (应用工
/11/ 程中 /11/
1. The engine13troubleshooting 13 1 程or中remove
13:1 心)(iswaancomplicated work. Thus, do not disassemble 心)( the engine
3
3
parts at discretion before
: 1 3
gmin its fault causes basically; otherwise, the
:41 determining glia :41faultwwill
angnot
minbe
glia
n g01due ng01
eliminated, and even more serious fault may occur ) to improper reassembling. )
2. Key components of the engine such as high pressure fuel pump and turbocharger should be
maintained and inspected by the experienced personnel with dedicated instruments. Therefore,
users having no relevant experience and equipment are not allowed to disassemble or adjust the
engine at random.
1. 王 明亮
Observation: Determine the fault by observing 王明
( 亮
2the 应 2023 (应用工
/11/ 用of
023symptom 工程 diesel engine, such as the /11/
1 中心
3 13smoke. )( 13 1 程中心)(
color of exhaust
wang 3:13
:13:
41 ming :41 wangming
lian li ang0
g01) 1)
王明 于千钧 王明
亮 亮 应
2023 (应用工于千钧 2023 Fig.(4-2
/11/ 许太法 /11/ 用 工 method
13 1 程中心)( 13 1 程中心)(
Listening
3林世龙 w 3:13
:13:
41 angm20200321
ingl :41 wangming
iang ang0 li
1) 0 1)
“1004878471 - WP9HWP10H欧Ⅳ欧V系列车用柴油机使用保养说明书-EN, B”ECN_495982
Operation and Maintenance Manual of WP9H/WP10H Series Euro IV/V Vehicle Diesel Engines
王明 王明
亮 亮
2023 (应用工 2023 (应用工
/11/ /11/
13 1 程中心)( 13 1 程中心)(
3:13 3:13
:41 wangming :41 wangming
li ang0 li ang0
1) 1)
If the diesel engine still fails to be started after the air in low pressure fuel pipe is removed, there may
be air in high pressure fuel pipe. Loosen the high pressure fuel pipe of one cylinder and drive the
diesel engine with starter motor until fuel flows out continually from the high pressure fuel pipe. (It is
recommended not to frequently dismantle the high pressure fuel line joint.)
c. 王 Check for leakage of high pressure fuel line. 王明
明亮 亮(Check
2The
023/ ( 应
leakage of
用工 high pressure fuel line is quite easy to be2noticed.
0 应用 and tighten the joint nut of
11/1 fuel程 2 3 / 工
high pressure 3 13 中心)(w
line. 1 1 /13 程中心)
:13and angfilter 13:1 (wan
d. Check if the fuel line :41the fuel ngli 3:4timely.
mi are blocked. Replace the fuel filter element 1 gmi ngli
ang0 ang0
1) 1)
王明 王明
亮 亮
2023 (应用工 2023 (应用工
/11/ /11/joint 程中
13 1 程中Fig. 心 )4-4 Hand fuel pump and low pressure fuel pipe
(wan 13 1 心)(
3:13 3
:41 gmin
g
: 1 3 :41 wangming
3. Poor connection of injector harness, sensor liharness
ang0 and vehicle harness connector, or wire harnessliang0
is open circuit or short circuit
1) 1)
Check the installation of connector, and check make-and break of circuit with the multimeter (“wiring
inspection tester” is recommended) according to the pins definition of the circuit diagram.
4. Crankshaft and camshaft signals lost
Two speed sensors are installed respectively on the flywheel housing and the oil pump of diesel
engine, and they serve as crankshaft position sensor and cylinder identification sensor. The fuel
injection timing of electronic-controlled engine depends on these sensors. When the diesel engine
fails to start, the two signals may be lost.
◆ The reassembly of high pressure fuel pump and flywheel must be performed in strict accordance with
related maintenance documents to ensure signal synchronization.
王训伟 宋安泽
王明 于千钧 王明
亮 亮
2023 (应用工于千钧 2023 (应用工
/11/ 许太法 /11/
13 1 程中心)( 13 1 程中心)(
3林世龙 w 3:13
:13:
41 angm20200321
ingl :41 wangming
iang ang0 li
1) 0 1)
“1004878471 - WP9HWP10H欧Ⅳ欧V系列车用柴油机使用保养说明书-EN, B”ECN_495982
Operation and Maintenance Manual of WP9H/WP10H Series Euro IV/V Vehicle Diesel Engines
王明 王明
亮 亮
2023 (应用工 2023 (应用工
/11/ /11/
13 1 程中心)( 13 1 程中心)(
3:13 3:13
:41 wangming :41 wangming
li ang0 li ang0
1) 1)
王明 王明
亮 亮
2023 (应用工 2023 (应用工
/11/ /11/
13 1 程中心)( 13 1 程中心)(
3:13 3:13
:41 wangming :41 wangming
li ang0 li ang0
1) 1)
◆ Teeth collision appears at starter motor gear or flywheel ring gear: Replace the starter motor and
flywheel ring gear.
◆ Piston ring or cylinder liner wear or valve seal failure: Replace the piston ring, cylinder liner, or valve
seat and valve.
王明 王明
亮 Fig. 4-7 Injector wiring terminal 亮
2023 (应用工 2023 (应用工
/ 1/13 程lubricating /11/
2. Water 1 temperature, 中
13:1 心)(wan
oil temperature and air intake temperature 13 1are程high
中心
)(wa
3 : 1
3
When the water temperature, gmioil
:41lubricating ngli
temperature and air intake temperature 3 : 4
are1 high, nECU
gminwill
glia
enable the overheat protection function to limit theanengine
g01) power. ng01
)
Prior to troubleshooting, it is needed to eliminate the response distortion of the sensor and instrument.
◆ Causes of excessive high water temperature and troubleshooting method
a. The water level in the tank is low: Check for leakage and add water;
b. The fan rotates at low speed or does not rotate: Check the drive part of fan;
c. Water tank is blocked: Check and clean or repair the water tank;
d. Water pump belt is slack: Adjust the tension as required;
王明
When signal failure of one 王
this fault occurs, it is generally the 于千钧 明
sensor.
亮(应 亮(应
202the 用 through the flash code 2023code table
Read 1 code工于千钧
3/flash
1/13 中 程 许太法lamp, check the flash
中 /1 用to 工find
程 the specific causes.
1/13
13:1 心)(wan 13:1 心)(wan
林世龙3:41 gmin
20200321 3:41 gmin
glia glia
ng01 ng01
) )
“1004878471 - WP9HWP10H欧Ⅳ欧V系列车用柴油机使用保养说明书-EN, B”ECN_495982
Operation and Maintenance Manual of WP9H/WP10H Series Euro IV/V Vehicle Diesel Engines
Shaft
王明 王明
亮 亮
2023 (应用工 2023 (应用工
Fuel inlet connector
/11/ /11/
13 1 程中心)( Fig. 4-8 Flow metering unit 13 1 程中心)(
3:13 w 3:13
:41 angming :41 wangming
Troubleshooting method: Check and repair lthe ianwiring, and determine if the fault occurs to the flowliang
metering unit or common rail pressure sensor, and g 01) the service center for troubleshooting.
inform 01)
5. Abnormal fluctuation of common rail pressure due to leakage in fuel line
In the process of vehicle operation, the engine speed is unstable.
Troubleshooting method: First, cut off the power supply of the vehicle for one minute and then restart. If
the fault still exists, check and repair the sealing of the fuel line.
6. Sensor fault
The ECU uses the intake air temperature and pressure sensor to estimate the air intake flow (mounted
on the intake manifold), the water temperature sensor is used to determine the engine thermal load
王明 on the water pump), and the rail pressure sensor王
(mounted is 明
used to detect the fuel pressure of the
亮 ( 应用(installed on the common rail). 亮(应
2
common
023/ rail pipe 2 用
023/
11/1 工程中心 11/1 工程中心
3 13 3 13
:13: )(wangm :13: )(wangm
41 ingl 41 ing lian
iaunit
Fuel metering ng01)Rail pressure sensor g01)
王训伟 宋安泽
Fig. 4-9 Air intake temperature/pressure sensor and water temperature sensor
王明 于千钧 王明
亮 亮 应 water temperature sensor
2023 (应用
Troubleshooting 2023 (sensor,
method: Check the intake temperature and pressure
工于千钧 用工
and rail /11 sensor,
pressure
/13 程中 and ensure 许太法
that the
/13 connectors are /11 firmly.
connected 程中
13:1 心)(wan 13:1 心)(wan
林世龙3:41 gmin
20200321 3:41 gmin
glia glia
ng01 ng01
) )
“1004878471 - WP9HWP10H欧Ⅳ欧V系列车用柴油机使用保养说明书-EN, B”ECN_495982
Operation and Maintenance Manual of WP9H/WP10H Series Euro IV/V Vehicle Diesel Engines
CAUTION
In the event of fault 1, 3, 4, 5 and 6, the diesel engine will enter the “Limp Home” mode.
CAUTION
It’s王
a normal function of ECU that the idling speed will increase
王due to low water temperature.
明亮 明亮
(应用 load (for instance, the air conditioner is turned
2023is additional 2023 on),(应
If there
/ 1/13 程中心工 /11/the用idling
工 speed will increase by
about 100 1r/min.
13:1 ) 13 程中心 13:1 )
3:41 (wangmin 3:41 (wangmin
glifailure
4.3.5 SCR exhaust after-treatment system
ang0 glia
1) ng01
1. The urea solution cannot be sprayed normally
)
The SCR system does not work when the engine is running normally. Check that the connectors of the
SCR urea pump, urea nozzle and urea sensor are reliable and check if the urea connection pipes and
joints are bent, loose or broken.
Check the liquid level of urea solution in the urea tank and add urea solution timely. If poor quality urea
solution is used, check and clean the urea tank. Check and clean the urea pump filter element. Replace
the urea pump filter element if it is contaminated seriously. Check for contamination of urea nozzle, and
clean or replace the urea nozzle when necessary.
If the engine is running in cold weather, it is normal for the urea solution not to be sprayed normally
王明 the urea solution has not been thawed completely. If王the 明unfreezing
because 亮( 亮(应 cannot be completed for a
long 23 the应
20time,
/11/ heating
程中
2023the repair
用工 function may be faulty. Please contact with /11/ 用service
工 station.
13 backpressure
13:1 心)(increased 13 1 程中心)(
3:41 wangmin 3:13
:41 wangming
2. Engine exhaust
gli
If serious black smoke and high fuel consumptionang0occurred when the engine was running, please li ang0
1) 1)
check for urea crystals or stones in the exhaust pipe. Low environment temperature and poor
atomization of urea solution from spray nozzle may lead to obvious urea crystallization on the inner
wall of pipe. Thus, it is necessary to take the insulation measures for exhaust pipe or check the
blockage of urea nozzle. Check the catalyst carrier in the SCR tank for damage and timely contact the
repair service station for troubleshooting.
王训伟 宋安泽
王明 于千钧 王明
亮 亮
2023 (应用工于千钧 2023 (应用工
/11/ 许太法 /11/
13 1 程中心)( 13 1 程中心)(
3林世龙 w 3:13
:13:
41 angm20200321
ingl :41 wangming
iang ang0 li
1) 0 1)
“1004878471 - WP9HWP10H欧Ⅳ欧V系列车用柴油机使用保养说明书-EN, B”ECN_495982
Operation and Maintenance Manual of WP9H/WP10H Series Euro IV/V Vehicle Diesel Engines
Contact Us
王明 王明
亮 亮
2023 (应用工 2023 (应用工
/11/ /11/
13 1 程中心)( 13 1 程中心)(
3:13 3:13
:41 wangming :41 wangming
li ang0 liang0
1) 1)
王明 王明
亮 亮
2023 (应用工 2023 (应用工
/11/ /11/
13 1 程中心)( 13 1 程中心)(
3:13 3:13
:41 wangming :41 wangming
li ang0 liang0
1) 1)
王训伟 宋安泽
王明 于千钧 王明
亮 亮
2023 (应用工于千钧 2023 (应用工
/11/ 许太法 /11/
13 1 程中心)( 13 1 程中心)(
3林世龙 w 3:13
:13:
41 angm20200321
ingl :41 wangming
iang ang0 li
1) 0 1)
“1004878471 - WP9HWP10H欧Ⅳ欧V系列车用柴油机使用保养说明书-EN, B”ECN_495982
Operation and Maintenance Manual of WP9H/WP10H Series Euro IV/V Vehicle Diesel Engines
王明 王明
亮 亮
2023 (应用工 2023 (应用工
/11/ /11/
13 1 程中心)( 13 1 程中心)(
3:13 3:13
:41 wangming :41 wangming
li ang0 li ang0
1) 1)
王明 王明
亮 亮
2023 (应用工 2023 (应用工
/11/ /11/
13 1 程中心)( 13 1 程中心)(
3:13 3:13
:41 wangming :41 wangming
li ang0 li ang0
1) 1)
XK06-002-00156
王明 王明
亮 亮
2023 (应用工 2023 (应用工
/11/ /11/
13 1 程中心)( 13 1 程中心)(
3:13 3:13
:41 wangming :41 wangming
li ang0 li ang0
Weichai Power Co., Ltd. 1) 1)
Address: 197A, East Fushou Street, High-Tech Development Zone, Weifang, Shandong, Euro
Zip code: 261061
Tel: 0536-8197777
Fax: 0536-8231074
E-mail: weichai@weichai.com
Website: http://www.weichai.com
王训伟
Service hotline: 400-6183066 宋安泽
王明 于千钧 王明
亮 亮
This document is for reference only. Product parameters or pictures are subject to change without prior notice. The actual product shall prevail.