Turpial Manual Eléctrico

X100RM2H/4/1
In the name of GOD
SAIPA 141
with new platform
Electrical system repair manual

3
Contents
Preface ………………………………………………...............................................…….. 5
Troubleshooting devices for electrical systems ………..........................................…… 7
Lamp and windshield wiper lever ……….………………............................................… 10
Instrument panel indicator lamps ……………………................................................…. 14
Head lamp level adjuster ………………………………...........................................…… 16
Fuse case ………………………………………………….............................................… 19
Speedometer display …………………………………….............................................…. 22
Warning lamps …………………………………………............................................….... 37
Brake oil level sensor ................................................................................................... 38
Power window assembly ………………………………….......................................……. 39
Rear window defogger ……………………………………............................................... 43
Horn ……………………………………………………….............................................…. 47
Front windshield wiper ………………………………............................................……... 49
Washer assembly ……………………………….……….............................................…. 53
Clock and audio system ............................................................................................... 55
Immobilizer ................................................................................................................... 56
SAIPA 141 with new platform/Electrical system repair manual

Preface 5
Preface
This manual is prepared by the engineers of SAIPA automotive manufacturing group to help
the engineers and technicians of the SAIPA 141 vehicle.
It is recommended that the repairmen and technicians carefully study this book and follow
its repair instructions. By doing so, the time will be saved and the quality of repairing will be
increased.
Finally, it is requested from all the readers to kindly submit their invaluable comments about
this book to the management of SAIPAYADAK company engineering department. (The com-
ment form is at the end of the manual)
SAIPA Group

6

Troubleshooting devices for electrical systems 7
Troubleshooting devices for

electrical systems
Test LED:
As you can see in the figure this device is
a 12voltage lamp with 2 wires connected.
Test LED is used for testing short circuit
voltage.
Patching cord
This wire is used as testing wire, in short
circuit and body conjunction.
Caution: don not connect the patching

cord between positive voltage and the body
because the wire lever of other electrical
means may damage.
Voltmeter:
The DC voltmeter is used for measur-
ing the circuit voltage and is about 15V or
more. Connect the positive connection (red Voltmeter
wire) to the voltage measuring point, and
the negative connection (black wire) to the
body. Black wire
Body red Power source

wire

8 Troubleshooting devices for electrical systems
Ohm-meter
This device is used for measuring the re-
sistance between two points of circuit, and
also is used for checking the circuit discon-
nection.
Caution: Do not connect the ohmmeter to

a circuit which contains voltage, because
this will damage the ohmmeter.
Colored code for wires

A two letter code indicates the color of bi-
color wires. The first code indicates the
main color of the wire and the second code
indicates the ribbed color. Red Yellow
Brown
Black
code Color of wires

B Black
W White
Br Brown
R Red
O Orange
G Green
L Blue
GY Gray
PI Pink
Y Yellow
Vl Violet
VJ Green & yellow
Lb Colorless blue
Lg Colorless green

Troubleshooting devices for electrical systems 9
Attention:
Male-Female connectors
You can unlock the padlock by making
force on the tab. Pay attention not to pull
the rubber and hold the rubber for discon-
necting.
Significant point during inspec-

tion
While you are going to inspect the current
intensity and resistance by testing mean,
pay attention not to put the testing mean’s
wires, because this may damage the head
of rubber wires and weak the circuit. So be
careful that the testing mean’s wire go from
besides wiring assemblies.

10 Schematic view of lamp lever
Schematic view of lamp lever
1- Lamps switch
2- Windshield wiper lever assembly
3- Lamp lever body
4- Windshield wiper and washer switch
5- Turn signal and flasher switch
6- Lamp switch
7- Windshield wiper assembly
8- flasher switch

Schematic view of lamp lever 11
Flasher inspection
1- Connect the positive terminal of the bat-
tery to the positive terminal of the flasher
and its negative terminal to the vehicle
body.
2- Be careful when connecting terminal L to
the body two parallel lamps should be on.
Caution: Do not displace the positive and

negative terminals when connecting.
3- Check the blinking frequency. Replace

the flasher assembly if it is abnormal.
The blinker frequency is: 90cycle/min and
the blinking rate is: 50±15%.
4- Maximum starting time is about 1.5sec.
Inspection method
Use an ohm-meter to check the proper
function of switch terminal connections, ac-
cording to the figure.
According to the standard specifications,
replace the switch in the case of discon-
nection.
Turn
flasher a c e F g h
signal
OFF OFF
Right
OFF
Left
OFF ON

12 Schematic view of lamp lever
Terminal 6P 2P
Position b c d F a b
OFF
First & Second Horn Down Rear Up Rear
Up
Second
Down
Connection
Rear Down Up
Terminal
a b d e f
Position Washer Switch Body
Wind-
e c a
shield
Instant-
ly OFF
Wind- OFF
Wind-
shield
shield
Wiper
Instant-
Lever
ly ON
INT
I
II
Washer ON f d b
Windshield Automatic Upper
stopper windshield

Schematic view of lamp lever 13
Lamp type Watt
Head lamps: high beam 2×55 W
Head lamps: low beam 2×55 W
Flasher lamps 4×21+2×5 W
Flashing high beam 2×55 W
Front head lamp 2×5 W
Front turn signal lamp 2×21 W
Rear turn signal lamp 2×21 W
Side turn signal lamps 2×5 W
Front fog lamp 21 W
Rear fog lamp 16 W
Tail lamp-brake stop lamp 21-5 W
Reverse gear lamp 21 W
License plate lamp 5W
Third brake lamp 5W
Ceiling lamp 10
Trunk lamp 5W

14 Instrument panel indicator lamps
Instrument panel indicator lamps
1 2
1) Rear defogger lamp

2) Rear fog lamp
3) Front lamp height adjustment switch

Instrument panel indicator lamps 15
Rear wiper and washer switch

Inspection
Check for continuity between the terminals
using an ohmmeter.
Following table show connections between
terminals of the rear wiper and the rear
washer.
terminal
a b c
situation
OFF
Washer -ON
Wiper -ON
Wiper and
washer -ON
Wiper Earth Washer
terminal
a b
situation
OFF
ON

16 Front lamp adjustment guidance
Front lamp adjustment guidance

Attention:
If the front lamp adjustment should be done
regarding to specific rules according to the
region which the vehicle is used, follow the
rules for adjusting.
Rotate the adjustment lever alternatively

until the lamps are adjusted. If there is no
adjustment device available do the follow-
ings:
1- Adjust the tire pressure to the standard

pressure and omit all overloads in the ve-
hicle except, the driver, the spare tire and
the instrument inside the trunk.
2- The vehicle should be placed on smooth
level.
3- Draw the horizontal and vertical lines
passing through the lamp center on the
plane that is faced to you.
4- Adjust the lamp light so that the strong
light placed on horizontal and vertical lines,
after ensuring the good condition of the
lamps and battery. Perform the vertical and
horizontal low beam adjustment by the ad-
juster lever.

Front lamp adjustment guidance 17
H
w
L: the space between front lamp bubble center and adjustment plate
H: the space between front lamp bubble center and the ground
W: the space between the center and front lamps bubble center
Scale: millimeter
L W H
323.73
L 1068.4
With load

18 Front lamp adjustment guidance
1- The down and up light border line should Vertical line to the center Vertical line to the
be in the allowed hatched space. center of left bubble center of right bubble
2- Turn on the high beam when the driver
is at the wheel. Horizontal line to the
center of left bubble
Ground level
High beam
The down and up light border line should

be in allowed hatched space. Vertical line to the Vertical line to the
center of left bubble Center
3- Turn on the fog lamps when the driver is center of right bubble
at the wheel. The down and up light border

horizontal line to the
line should be in allowed hatched space. center of front bubble
Fracture line
Ground level
Low beam

Fuse block 19
Fuse block
1-Rear windshield wipers fuse 15A 9-Rear window defogger lamps fuse 15A
2- Front windshield wiper fuse 15A 10-Brake stop lamps fuse 15A
3-Fog lamp fuses 20A 11-Flasher lamps fuse 15A
4-Radiator fan fuse 40A 12-Ceiling lamp fuse 10A
5-Blower fuse 15A 13-Tail fuse 15A
6-Power window fuse 30A 14-Engine control unit fuse 10A
7-Fuel pump light fuse 10A 15-Cigar lighters fuse 15A
8-Odometer lights fuse 10A 16-Central door locks fuse 30A

20 Fuse block
Inspection
1- Make sure that the fuses are installed
properly and are not loose.
2- Ensure that each fuse current is as the
specified ampere.
3- Check for the blown fuses. Inspect the
blown fuse cause, and replace it after trou-
bleshooting.
Caution
Do not use a fuse with a capacity higher
than that specified.
Fuses inspection
There are two reasons for the fuse blowing.
After taking off the blown fuse, a simple ap-
parent inspection can show the cause.
1- Blowing fuse due to the excessive cur-
rent: In this case, check the circuit for the
possible short circuit and for the electrical
components malfunction, then after trou-
bleshooting and replacement of the defect-
ed parts; replace the fuse with the specified
ampere.
1: The fuse blown due to the excessive cur-
rent.

Fuse block 21
Blowing fuse due to the frequently con-

necting and disconnecting the current:
This defect occurs normally after long time
use and is observed less frequently than
the first case.
1: The fuse blown due to the long time use
Caution
The allowable current in ampere for the
fuses is printed as a number on them. If
the fuse is blown, replace it with the same
capacity.
Do not use a fuse with a higher capacity
than that specified. This can damage oth-
er electrical compo¬nents and can even
cause fire.
Replacing fuse
To remove or replace the fuses, use the
special caliper stored in the fuse box.
Pull out
Caliper
Fuse

22 Instrument panel
Instrument panel
1- Rear fog indicator light 11-Revolution meter

2- ABS warning light 12-Bttery warning light
3- High beam indicator light 13-Check engine indicator light
4- Front fog indicator light 14-Engine oil warning light
5- Rear window defogger indicator light 15-Praking brake
6- Odometer display 16-Engine coolant temperature indicator
7- Right turn signal 17-Engine coolant temperature warning light
8- Left turn signal 18-Fuel warning light
9- Doors warning light 19-Fuel level indicator
10-Seat belt warning light

Instrument panel 23
Instrument panel
7 8
5 1
4
2 6
3
Meter set
1-Speedometer
2- Engine coolant temperature gage
3- Digital kilometer-counter and odometer
4- Odometer reset knob
5- Tachometer
6- Fuel gage
7- High water temperature pointer
8- Fuel completion warning light

24 Instrument panel
Instrument panel indicator lights specification

(LED type with 100mA consumption)
Warning lights Color

Right turn signal Green
Left turn signal Green
High beam Blue
Rear fog lamp Orange
Rear window defogger Orange
Engine oil Red
Battery condition Red
Parking brake Red
Engine defect detector Orange
ABS Red
Doors opening Red
Safety belt Red
Anti theft system Red
Fuel level warning Orange
Engine coolant temperature Red

Instrument panel 25
Instrument panel indicator lights specification

(LED type with 100mA consumption)
Warning lights Color
Right turn signal Green
Left turn signal Green
High beam Blue
Rear fog lamp Orange
Rear window defogger Orange
Engine oil Red
Battery condition Red
Parking brake Red
Engine defect detector Orange
ABS Red
Doors opening Red
Safety belt Red
Deterrent system Red
Fuel level warning Orange
Engine coolant temperature red

26 Instrument panel
Electric drawing
1-instrument panel connectors
Function Connector number

------ W01
Safety belt W02
High coolant temperature W03
ABS W04
Rear window defogger W05
Front fog W06
Rear fog W07
High beam W08
Ceiling W09
CNG indicator W10
CNG level 1 W11
CNG level 2 W12
CNG level 3 W13
CNG level 4 W14
Ground W15
------ W16
Temperature signal W17
Fuel signal W18

Instrument panel 27
Electric drawing
2- Instrument connectors
Function Pin number

Battery charge B01
Anti theft system (-) B02
Anti theft system (+) B03
Engine check B04
Oil pressure B05
Parking brake B06
Right turn signal B07
Left turn signal B08
Open door B09
Engine defect detector B10
Ignition B11
Battery B12
Signal GND B13
Fuel level B14
Odometer signal B15
Revolution meter signal B16
------ B17
------ B18

28 Instrument panel
Instrument panel troubleshooting
Defect cause Troubleshooting

Blown fuse Replace it.
Short circuit Check and repair it.

Revolution meter doesn’t
work. Check the revolution meter
Defected revolution meter
function.
Defect in wiring Repair if required.
Defect in speedometer wires
Repair or replace it.
or connections
Speedometer doesn’t work
properly Defected speedometer Repair if required.
Defect in odometer lever Replace it.
Blown fuse Replace it.
Short circuit Check and repair it.

Fuel level indicator doesn’t Defect in fuel level indicator Check and repair if required
work
Defect gage inside the fuel
Check and repair if required
tank
Defect in wiring Repair if required.
Check the short circuit and
Blown fuse
replace the fuse.
Burned out lamp Replace the lamp.
Fuel level warning light
doesn’t work.
Defect in fuel level sensor Check the sensor function.
Defect in wiring or discon-
----
nected grounding
Defect in engine coolant Check the engine coolant
temperature indicator temperature function.
Engine coolant temperature Defected coolant tempera-
Check the probe function.
indicator doesn’t work. ture probe
Defect in wiring or discon-
Repair if required.
nected grounding

Instrument panel 29
Defect Cause Troubleshooting

Burn out lamp Replace the lamp.
One of the external lamps
Defect in the wiring or dis-
doesn’t turn on Repair if required.
connected grounding
Burn out lamp Replace the lamp.
Check the lamps lever func-
Defected lamps lever
Head lamps doesn’t turn on tion.
Repair if required.
connected grounding
Blown fuses Replace fuses.
Check the lamp lever func-
Defected lamps lever
Tail lamps do not turn on tion.
Repair if required.
connected grounding
Blown fuse
replace the fuse.
Oil pressure warning light Check the oil pressure
Defected oil pressure switch
doesn’t turn on. switch function.
Repair if required.
connected grounding
Blown fuse
replace the fuse.
Defected brake oil level Check the sensor switch
Brake oil warning light sensor function.
doesn’t turn on Defected parking brake
Check the switch function
switch
Repair if required.
connected grounding

30 Instrument panel
Defect Cause troubleshooting

Defect in door switch Check the switch function.
Open door warning light Repair if required.
connected grounding
doesn’t turn on
Blown fuse
replace the fuse.
Blown fuse
replace the fuse.
Safety belt warning light Check the safety belt switch
Defected safety belt switch
doesn’t turn on function
Repair if required.
connected grounding
Blown fuse
Instrument panel doesn’t replace the fuse.
turn on Defect in the wiring or dis-
Repair if required.
connected grounding
Blown fuse
replace the fuse.
Brake stop light doesn’t turn Defected brake stop light Adjust or replace the brake
on switch stop lamp
Defect in the wiring or dis- Repair the wires set if re-
connected grounding quired.
Adjust or replace the brake
Brake stop light stays on Defected brake stop switch
stop light switch.

Instrument panel 31

Burned out lamp Replace the lamp.
One of the turn signals Defect in the lamp lever Check the lever function.
doesn’t work Defect in the wiring or dis-
Repair if required.
connected grounding
Blown fuse
replace the fuse.
Turn signal lamp doesn’t Defected turn signal switch Check the switch function
work Defected lamp lever Check the lever function
Repair if required.
connected grounding
Blown fuse
replace the fuse.
Defected turn signal switch Check the switch function
Flasher lamps doesn’t work Check the flasher switch
Defected flasher switch
function.
Repair if required.
connected grounding
The lamps consumption
Flasher lamps blink fast or Replace the lamps
power is not as specified
slow
Defected turn signal switch Replace the switch.
Blown fuse
replace the fuse.
Reverse gear lamps doesn’t Defected reverse gear
Check the switch function
turn on switch
Repair if required.
connected grounding
Blown fuse Replace the fuse
Ceiling lamps doesn’t turn Defect in the wiring or dis-
Repair if required.
on connected grounding
Burned out lamp Replace the lamp

32 Instrument panel
Speedometer inspection
1- Adjust the tire pressure as specified.

2- Place the vehicle on the roll test stand
and harness the rear wheels firmly.
3- Compare the odometer values with the
roll test ones. Check the values for being in
the standard limit.
4- Inspect the speedometer so that not to
have any unexpected noise and oscillation.
Note Tolerance Standard

Tire wear and low inflation pressure in- Frequency
MAX MIN digit
crease the odometer error.
28.31 +4 0 20
56.62 +4 0 40
Caution
-Do not release or apply the clutch sudden- 84.93 +4 0 60
ly. Reduce or increase the speed gently. 113.24 +4 0 80
141.56 +4 0 100
Technical information 169.76 +4 0 120
Engine type: stopper motor 198.18 +4 0 140
Function range: 0-180 226.49 +4 0 160
254.80 +4 0 180

Instrument panel 33
Revolution counter level

Connect the defect detector device to the
corresponding connector and install a por-
table revolution meter. Start the engine and
compare the values read by the portable
revolution meter with the ones indicated by
the vehicle revolution meter.
Compare the values of the defect detector
with the revolution counter and replace the
revolution counter in case of any unexpect-
ed errors.
Caution:
While opening or installing the revolution
counter be care full not to drop it since it
may damage seriously.
Technical data:
Engine type: stopper motor Real
Function range: 0-8000 RPM Permitted
Frequency Tolerance
engine
Warning space: 6000-8000 digit revolution
(RPM)
880-1060 33.33 ±110 1000

1940-2180 66.67 ±110 2000
2940-3240 100 ±150 3000
3952-4300 133.33 ±200 4000
4940-5360 166.67 ±250 5000
5940-6420 200 ±300 6000
6850-7320 233.33 ±300 7000
7780 267.67 ±300 8000

34 Instrument panel
Fuel level indicator
Technical data:
Engine type: stopper motor (non-linear)
Inlet type: PWM
Fuel level indicator function in-

spection
Check the fuel level indicator function by
inspecting the resistance amount of the
Rheostat. Check the indicator dial if it works
as shown in the figure.
Fuel-PWM Fuel-Analog
Hysteresis Hysteresis
No. of Tolerance No. of Tolerance
Segment PMW duty Segment analog
segment (%) segment (%)
(%) (Ω)
Out of
Out of 0xx 5± 310
0xx 3 1± range
range
Empty 0xx 10± 279
Empty 0xx 7 1±
LFW 1x 10± 253
LFW 1x 15 1±
1/8 1 8± 230
1/8 1 26 1±
2/8 2 8± 200
2/8 2 36 1±
3/8 3 8± 164
3/8 3 47 1±
4/8 4 10± 141
4/8 4 59 1±
5/8 5 7± 101
5/8 5 71 1±
6/8 6 7± 68
6/8 6 81 1±
7/8 7 5± 40
7/8 7 92 1±
full 8 95 1± full 8 5± 20
Over full 8 >-- 1± Over full 8 - >--

Instrument panel 35
1- Disconnect the fuel gage wire from the

fuel tank.
2- Connect the special tool red wire to the
Y-wire and its black wire to the body.
3- Measure the resistance of different posi-
tions using a rheostat.
4- Set the switch in on position and make
sure the pointer stays at the proper posi-
tion.
Other wise, check the fuel gage.
1- Disconnect the fuel indicator and the fuel

tank.
2- Connect the red wire of the device to
the Y wire and the black one to the vehicle
body.
3- Set the measurement device on various
resistances.
4- Put the switch in ON position and pay
attention that the pointer is in the proper
place, in this case the problem is the grade,
otherwise the problem is the indicator.
Attention
For inspecting the fuel grade inside the
tank, you have to separate it from the tank.
The formation of separating the
grade inside tank
1- Open the cap.
2- Disconnect the grade inside the tank.
3- Cut off the grade inside the tank with
specified instrument.
Warning
Pay attention not to approximate cigarette,
fire and candle while working on the tank.

36 Instrument panel
Engine coolant temperature indi-

cator
1- Disconnect the probe from the connec-
tion.
2- Connect the red wire of the ohmmeter
to the connection and the black one to the
vehicle body.
3- Adjust the device on the various resis-
tances as shown in the figure.
4- Turn the switch in ON position and pay
attention the pointer peak be placed on the
proper sign. In this case the problem is with
the indicator and otherwise the problem is
with the indicator behind the instrument
panel.
Caution:
A) Carry on the above tests at least for 2 Hysteresis Tolerance NO. of
Temperature
(analog. Ω) (%) segment
minutes to come to an exact result.
B) The permitted error limit is up to double >-- 4± 0 <60
width of the pointer. 106 3± 1 60
77 3± 2 70
57 3± 3 80
45 3± 4 90
34 3± 5 100
23 3± 6 110
19 3± 7 115
17 3± 8 120

Warning light inspection 37
Water probe
1- Open the robe.
2- Put the probe in a dish of water and
warm up the water up to 80 centigrade.
3- Use an ohmmeter, as shown in the fig-
ure, to check the good work of the probe.
Resistance: 49.3-57.7Ω
Warning light inspection

Parking brake warning light
1- Disconnect the rubber wire from the oil
brake sensor.
2- Connect the RB and B terminals with a
patch cord.
3- Turn on the engine and the parking brake
warning light must turns on.
Caution:
The parking brake lever must be complete- Connector wire
ly down before testing.
Check the followings in case of going out:
fuses, lamps, lights, and wiring set.

38 Brake oil level sensor
Brake oil level sensor

Connect the ohmmeter to the brake oil level
sensor connections and check the discon-
nection while adrift is moving up and down.
The sensor is working properly if, the point- Ohm-meter
er shows the resistance values while the
adrift in under MIN, or if the pointer shows
zero while it is overhead MAX. Replace the
sensor in case of inaccuracy of the test.
Dynamo light
1- Start the engine and connect the BR
wire to the vehicle body.
2- Pay attention that dynamo light turns on.
3- Check the lamp and dynamo wire, if the
light doesn’t turn on, and repair or replace
them.
charge
Engine oil warning light
1- Disconnect the oil probe wire.

2- Start the engine and connect the probe
wire to the vehicle body.
3- Pay attention to the lamps to be turned
on otherwise inspect the lamps and replace
them if required and repair the wires.
oil

Power window 39
Power window
Power window motor

Inspection
Connect the power window motor termi-
nals directly to the battery positive termi-
nal, and check the proper function of the
motor. Then change the positive and nega-
tive connections to check the motor gentle
function in the reverse direction. If the mo-
tor function is abnormal, replace it.
Power window switch

Electric drawing

40 Power window
Inspection
Power window main switch Electrical power window

1- Remove the switch from the door col-
umn.
2- Check the proper connection of termi-
nals. Replace the switch if the power win-
dow terminals are not compatible with the
ones indicated in the table.
Battery positive terminal terminals Front- left Front- right

B: body conjunction (E) switch
position a g h b a d f b
D: front right power window upward
Up
F: front right power window downward
G: front left power window upward OFF
H: front left power window downward Down

Power window 41
Power window auxiliary switch
1- Remove the switch from the door panel.

2- Check the proper connection of termi-
nals and replace the power window switch
if the connections are not in accordance to
the indicated table.
B: Battery positive terminal terminals

D: Front right power window upward move- switch b d e
ment position
E: Front right power window downward Up
movement OFF
Down

42 Power window
Power window troubleshooting

Check for the short circuit
Blown fuse
and replace the fuse.
Clean the grounding bolt
None of the power windows Weak grounding
and tighten it firmly.
doesn’t work by the main
Defect in the power window Check the switch function
switch on the driver’s door
main switch and replace if required.
Broken circuit or broken and
loosen connector
Defect in the main switch of Check the driver’s power
the power window window switch function.
Driver’s power window Defect in motor or discon-
Replace the motor
doesn’t work nected circuit
Broken circuit or broken and
loosen connector
Defect in the front right
power window switch or the Replace the switch
main switch
Front right power window
Defect in the motor or dis-
doesn’t work Replace the motor.
connected circuit
Replace if required.
connected grounding

Rear window defogger 43
Rear window defogger
Rear window heater element
Inspection
To prevent rear window heater elements from damaging, connect a tin foil to the volt-
meter probes end.
1- Press down the foil by the finger and move it on the element direction to check the
disconnection in the circuit of the heater element.

44 Rear window defogger
1: Finger press
2: Voltmeter probe
3: Tin foil
4: Heater elements
2- Turn on the rear window heater switch

and measure the voltage of each ele-
ment at the centre using a voltmeter. If the
mea¬sured voltage is about 6 volts the ele-
ment is normal.
1: 6 volt (normal)
- If the heater element is burned out at

a point from the middle to the positive
termi¬nal distance, the voltmeter will indi-
cate 12 volts.
1: Burned out point (real)
2: 12 volts

Rear window defogger 45
4- If the heater element is burned out or

broken at a point from the middle to the
negative terminal path, the voltmeter will
indicate zero voltmeter.
1: Burned out point (real)
2: Zero volt.
5- To find the broken point of the element,

move the voltmeter probe gently in the pos-
sible broken direction.
The point at which the voltage varies is the
broken point of the circuit (zero or suddenly
from zero to non-zero).
1: Voltage before and after the disconnec-
tion point of the circuit varies.
2: Terminal (-)
3: Zero voltage at the broken point.
6- Using an ohm-meter, measure the resis-

tance between the centre point of each ele-
ment and the terminal, and the same ter-
minal and the upper and the lower heater
elements. In the disconnected circuit, the
resistance is double as much as the other
circuits.
Move the ohm-meter probe on the defected
part to find the point at which the resistance
suddenly varies.
1: Measurement between the negative ter-
minal of the ohm-meter and the element
centre (not broken circuit).
2: Element centre point has disconnected
circuit.
3: The second ohm-meter reads double as
much resistance as the first one.

46 Rear window defogger
Repairing heater burned out ele-

ments
The required tools are:
1- Conductive Paint
2- Paint thinner
3- Tape
4- Silicon cleaner
5- Small paint brush
6- Masking tape
Clean the broken point area of the ele-

ment with the silicon cleaner and stick
the mask¬ing tape as shown in the figure.
Shake the paint pot sufficiently and apply
three paint layers using a paint brush with
15 minutes intervals between each paint-
ing.
Remove the tape and let the paint dry
com¬pletely before powering the elements.
After drying (24 hours), clean the extra and
ad¬ditional paint layers using a knife.
Attention
In 20 degree centigrade temperature, the
heater mask needs 24hour to be dry. If you
use a dryer for drying it, it will be dry after
30 minutes. (With 60 degrees centigrade)
Caution
A: do not use the rear window defogger un-
til it is completely dry.
B: do not use gasoline or similar solvents
for cleaning the damaged parts.
C: After repairing, wipe up the glass with a
soft and dry towel along the elements.

Horn 47
Horn (with 2 sockets)

The figure shows the horn installation and
its place on the vehicle.
1- It is easy to test horn by connecting its

positive terminal to the positive terminal
and it’s negative to the negative terminal of
the battery.
2- In case of no sound, replace the horn.
Adjustment
Disconnect the horn and adjust its volume
as desired using the adjusting screw. Turn-
ing the screw clock-wise lowers the volume
and counter-clock-wise increases the vol-
ume.
Note: After adjusting the volume, apply

slight paint on the screw to prevent its
looseness.

48 Horn
Horn compressive
1- Check the horn connection display and
steering wheel while you are pressing the
horn compressive.
2- Check the permanent connection be-

tween steering wheel and its frame.
3- Replace the shift in case of disconnec-

tion.
Steering bush

Front Windshield wipers 49
Front Windshield wipers
1- Left windshield wiper blade 8- Bushing

2- Front left windshield wiper arm 9- Bronze nut
3- Right windshield wiper blade 10- Sealing washer
4- Front right windshield wiper arm 11- Nut
5- Front windshield wiper motor 12- Rubber cap
6- Wiper motor rear cover 13- Front panel cap
7- Windshield wiper linkage 14- Bolt

50 Front Windshield wipers
Assembling and disassembling

windshield wipers
1- Open and fasten the bolts.
2- Open the bolt of windshield wiper motor
connection.
3- Disconnect the wiper motor connection.
4- To disassembling the wiper motor, put a
big screwdriver between the stand and the
brachial, and then raise it and cut off from
the linkage.
Inspecting wiper motor connec-

tion
1- Check the terminals permanent conjunc-
tion. (Connection)
Terminals Connections Attention

b-a Connections -
b-c Connections -
b-d Connections Stop position
None stop
e-d Connections
position

Front Windshield wipers 51
Inspecting the windshield wiper

motor function
1- inspect the function of the wiper motor
by connecting a 12voltage battery to it.
Terminal Moving
12V Grounding speed
a down
b
c Up
2- During the engine is working in slow

revolution, there should be connections
between A and B terminals and D terminal
and grounding.
Terminal Connection
There is relation in each revo-
B-D
lution
There is no relation in each
D-body
revolution

52 Front Windshield wipers
Adjustments
1- Put the wipers’ arms on their pivots and
tighten their nuts.
Note: Do not operate the windshield wip-
ers when the windshield is dry.
2- Install the nut cap and check the arms
motion on the windshield.
3-The wiper arm at the right hand side of
the driver must stop at the 25mm height
from the windshield lower edge and at the
same height for the left hand side wiper
arm.

Inspect the short circuit and
Wiper blown fuse
replaced the fuse
Windshield wipers do not
Defect in wiper motor Check the wiper motor function
work or do not turn to
Defect in wiper arm Check the wiper arm function
their initial position
Defect in wiring or
Repair if required
disconnected grounding

Washer assembly 53
Washer assembly
1- Washer fluid tank

2- Washer fluid tank pipe
3- Washer fluid tank cap
4- Right windshield wiper arm
5- Washer pomp and motor assembly
6- Washer tank bracket pipe
7- Nut
8- Left washer fluid nozzle assembly
9- Right washer fluid nozzle assembly
10- Hose triode
11- Water hose

54 Washer assembly
Inspection
1- Connect the washer pump motor to the
washer tank and fill it with water.
2- Connect the positive battery terminal to
the WIG terminal and the negative to the E
terminal. Then check the washer pump mo-
tor for the fluid spray from its nozzle.
3- Check the washer pump motor for its
proper function.
SWL: speed wiper low

SWH: speed wiper high
Windshield washer nozzle adjust-

ment:
1- Water must spray on the middle part of
the driver and passenger side of the wind-
shield. In case of deviation, adjust the noz-
zle by turning.
2- In case of clogging the nozzles, clean it
using a needle or a thin wire.

Clock and Audio system 55
Clock:
Digital clock wiring circuit
1- connect 12V power to terminal (b) and
body to terminal (a). Make sure that the
clock turns ON.
2- connect 12V power to terminal (c) and
body to (a).
Make sure that the instrument panel light
turns ON.
Note: Be careful that the body and power
connect to the proper terminals.
Audio system:

56 Immobilizer
Principles of immobilizer function

The immobilizer system is a system that re-
duces the risk of vehicle theft. This system
does not allow the engine to be started with
undefined switch. The immobilizer system
consists of the following components:
- Immobilizer antenna which is installed in-
side the switch core.
- Transponder which is installed inside the
switch.
- Immobilizer control unit (ICU).
- Electronic control unit (ECU).

57

58
Comments and suggestions
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Comments:
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X100RM2H/4/1

In the name of GOD

Electrical system repair manual

SAIPA 141 with new platform/Electrical system repair manual

SAIPA 141 with new platform/Electrical system repair manual

SAIPA 141 with new platform/Electrical system repair manual

Troubleshooting devices for

Caution: don not connect the patching

Body red Power source

SAIPA 141 with new platform/Electrical system repair manual

Caution: Do not connect the ohmmeter to

Colored code for wires

code Color of wires

SAIPA 141 with new platform/Electrical system repair manual

Significant point during inspec-

SAIPA 141 with new platform/Electrical system repair manual

Schematic view of lamp lever

SAIPA 141 with new platform/Electrical system repair manual

Caution: Do not displace the positive and

3- Check the blinking frequency. Replace

SAIPA 141 with new platform/Electrical system repair manual

SAIPA 141 with new platform/Electrical system repair manual

Lamp type Watt

Head lamps: high beam 2×55 W

Head lamps: low beam 2×55 W

Flasher lamps 4×21+2×5 W

Flashing high beam 2×55 W

Front head lamp 2×5 W

Front turn signal lamp 2×21 W

Rear turn signal lamp 2×21 W

Side turn signal lamps 2×5 W

Front fog lamp 21 W

Rear fog lamp 16 W

Tail lamp-brake stop lamp 21-5 W

Reverse gear lamp 21 W

License plate lamp 5W

Third brake lamp 5W

SAIPA 141 with new platform/Electrical system repair manual

Instrument panel indicator lamps

1) Rear defogger lamp

SAIPA 141 with new platform/Electrical system repair manual

Rear wiper and washer switch

Wiper Earth Washer

SAIPA 141 with new platform/Electrical system repair manual

Front lamp adjustment guidance

Rotate the adjustment lever alternatively

1- Adjust the tire pressure to the standard

SAIPA 141 with new platform/Electrical system repair manual

SAIPA 141 with new platform/Electrical system repair manual

The down and up light border line should

at the wheel. The down and up light border

SAIPA 141 with new platform/Electrical system repair manual

SAIPA 141 with new platform/Electrical system repair manual

SAIPA 141 with new platform/Electrical system repair manual

Blowing fuse due to the frequently con-

SAIPA 141 with new platform/Electrical system repair manual

1- Rear fog indicator light 11-Revolution meter