PT.

MAYORA WEEKLY KPI REPORT

INDAH
JATAKE 2
PRODUCTION LINE 1 - Roma Sandwich

No KPI UNIT A B C D E 27 – 03 Des

1 Achievement SAP BW % ³ 92.5% ³ 88.0% ³ 85.5% ³ 82.5% < 82.5% 86.52%

Achievement Manual % ³ 92.5% ³ 88.0% ³ 85.5% ³ 82.5% < 82.5% 86.52%

LS/ES : Late Start Early Stop 0.00%

DT : Down Time 7.34%

SA : Setup & Adjustment 0.73%

IMS : Idling & Minor Stopeges 0.00%

RS : Reduce Speed 0.00%

DR : Defect & Rework 5.45%

Total SBL 13.52%

2 SBL un explain % £ 1.00% £ 1.50% £ 2.00% £ 2.50% > 2.50% -0.04%

3 a Variance RM SAP BW by SKU % £ 3.00% £ 5.00% £ 6.50% £ 8.00% > 8.00% 3.22%

Variance RM Manual by line % £ 3.00% £ 5.00% £ 6.50% £ 8.00% > 8.00% 7.73%

% R.K Adonan Kotor 0.01%

Central Kitchen % R.K Sisa Cleaning tong 0.00%

Central Kitchen

% R.B Bakaran 0.00%

% R.B Metal Detector 0.00%

Moulding % R.B Sisa Cleaning Cetakan 0.00%

% R.K Adonan Kotor 0.05%

% R.B Bentuk Visual 0.07%

% R.B Dimensi 0.14%

Oven % R.B Warna 0.99%

% R.B MC/Lain – Lain 0.40%

% R.Kotor 0.01%

% R.B. Pecah dari box 0.10%

% R.B. Packing Table 1.09%

% R.B. Jatuhan bawah nampan 0.04%

Sandwiching
% R.B. Multiplier dan conveyor transfer 0.44%

% R.B. Cooling Tunell 0.00%

% R.K. Jatuhan lantai 0.07%

% R.B. Hasil tes piece metal 0.34%

Metal Detector
 % R.B. Bubuk di bawah nampan 0.11%

Metal Detector % R.B. Scraper coklat do belt 0.00%

% R.K. Hasil deteksi metal ( kontaminasi ) 0.00%

% R.K. Jatuhan lantai 0.04%

% R.B. Rijeck bersih mesin bungkus 0.39%

Mesin % R.K. Jatuhan lantai 0.02%

% R.K. Cleaning mesin 0.00%

% - Total Reject 4.29%

% - WIP Adonan

% - Produk Hold / WIP

- Others
% - Over weight / Under weight 2.35%

% - Reject QC 0.11%

% - Total Reject + Others 6.76%

% - Losses 0.98%

3 b Variance PM All SAP BW % £ 2.00% £ 2.25% £ 2.50% £ 3.00% > 3.00% 1.51%

- Cello % £ 3.00% £ 3.50% £ 4.00% £ 4.50% > 4.50% 1.81%

4 Labour Productivity mhrs/tons £ 37.70 £ 41.02 £ 42.52 £ 43.59 > 43.59 45.70

No. Masalah Penyebab Tindakan Perbaikan

1 Achievement
Week : 27 – 03 Desember

Week : 04 – 10 Desember

Week : 11 – 17 Desember

Week : 18 – 24 Desember

Week : 25 – 31 Desember

2 SBL un explain
Week : 27 – 03 Desember
 Week : 04 – 10 Desember

Week : 11 – 17 Desember

Week : 18 – 24 Desember

Week : 25 – 31 Desember

3 Variance RM
Week : 27 – 03 Desember

Week : 04 – 10 Desember

Week : 11 – 17 Desember

Week : 18 – 24 Desember
 Week : 25 – 31 Desember

4 Variance PM
Week : 27 – 03 Desember

Week : 04 – 10 Desember

Week : 11 – 17 Desember

Week : 18 – 24 Desember

Week : 25 – 31 Desember

5 Labour
Week : 27 – 03 Desember
Week : 04 – 10 Desember

Week : 11 – 17 Desember

Week : 18 – 24 Desember

Week : 25 – 31 Desember
 Production Department
No. Form : Periode : Semester 2
wich PRO0002/CIxxxx/20/01-0 2023

04 – 10 Des 11 – 17 Des 18 – 24 Des 25 – 31 Des Month to date

0.00% 0.00% 0.00% 0.00% 0.00%

0.00% 0.00% 0.00% 0.00% 0.00%

0.00% 0.00% 0.00% 0.00% 0.00%

0.00% 0.00% 0.00% 0.00% 0.00%

Tindakan Pencegahan PIC
 PT. MAYORA INDAH WEEKLY KPI REPORT
JATAKE 2 PRODUCTION LINE 2 – Slai Olai

No KPI UNIT A B C D E 27 – 03 Des

1 Achievement SAP BW % ³ 92.5% ³ 85.0% ³ 82.0% ³ 80.0% < 80.0% 95.93%

Achievement Manual % ³ 92.5% ³ 85.0% ³ 82.0% ³ 80.0% < 80.0% 96.36%

LS/ES : Late Start Early Stop 0.00%

DT : Down Time 2.73%

SA : Setup & Adjustment 0.14%

IMS : Idling & Minor Stopeges 0.26%

RS : Reduce Speed 0.00%

DR : Defect & Rework 1.87%

Total SBL 4.99%

2 SBL un explain % £ 1.00% £ 1.50% £ 2.00% £ 2.50% > 2.50% -1.36%

3 a Variance RM SAP BW by SKU % £ 3.00% £ 5.00% £ 6.50% £ 8.00% > 8.00% 3.14%

Variance RM Manual by line % £ 3.00% £ 5.00% £ 6.50% £ 8.00% > 8.00% 2.40%

% R.K Adonan Kotor 0.01%

Central Kitchen
Central Kitchen % R.K Sisa Cleaning tong 0.00%

% R.B Bakaran 0.00%

% R.B Metal Detector 0.00%

Moulding % R.B Sisa Cleaning Cetakan 0.00%

% R.K Adonan Kotor 0.02%

% R.B Bentuk Visual 0.15%

% R.B Dimensi 0.00%

Oven % R.B Warna 0.01%

% R.B MC/Lain – Lain 0.01%

% R.Kotor 0.01%

% R.B. Pecah dari box 0.04%

% R.B. Packing Table 0.53%

% R.B. Jatuhan bawah nampan 0.08%

Sandwiching
% R.B. Multiplier dan conveyor transfer 0.00%

% R.B. Cooling Tunell 0.00%

% R.K. Jatuhan lantai 0.01%

 % R.B. Hasil tes piece metal 0.05%

% R.B. Bubuk di bawah nampan 0.17%

Metal Detector % R.B. Scraper coklat do belt 0.00%

% R.K. Hasil deteksi metal ( kontaminasi ) 0.01%

% R.K. Jatuhan lantai 0.01%

% R.B. Rijeck bersih mesin bungkus 0.77%

Mesin % R.K. Jatuhan lantai 0.06%

% R.K. Cleaning mesin 0.06%

% - Total Reject 1.98%

% - WIP Adonan

% - Produk Hold / WIP

- Others
% - Over weight / Under weight 0.61%

% - Reject QC 0.06%

% - Total Reject + Others 2.66%

% - Losses -0.26%

3 b Variance PM All SAP BW % £ 1.56% £ 1.75% £ 2.50% £ 3.00% > 3.00% 2.03%
 - Cello % £ 2.24% £ 2.61% £ 2.93% £ 4.19% > 4.19% 2.76%

4 Labour Productivity mhrs/tons £ 60.71 £ 66.07 £ 68.48 £ 70.2 > 70.2 57.49

No. Masalah Penyebab Tindakan Perbaikan

1 Achievement
Week : 27 – 03 Desember

Week : 04 – 10 Desember
DT: 5,83% DR: 1,87% IMS: 0,26%

Week : 11 – 17 Desember

Week : 18 – 24 Desember

Week : 25 – 31 Desember

2 SBL un explain
Week : 27 – 03 Desember
 Week : 04 – 10 Desember

Week : 11 – 17 Desember

Week : 18 – 24 Desember

Week : 25 – 31 Desember

3 Variance RM
Week : 27 – 03 Desember

Week : 04 – 10 Desember

Week : 11 – 17 Desember

Week : 18 – 24 Desember
 Week : 25 – 31 Desember

4 Variance PM
Week : 27 – 03 Desember

Week : 04 – 10 Desember

Week : 11 – 17 Desember

Week : 18 – 24 Desember

Week : 25 – 31 Desember

5 Labour
Week : 27 – 03 Desember
Week : 04 – 10 Desember

Week : 11 – 17 Desember

Week : 18 – 24 Desember

Week : 25 – 31 Desember
REPORT Production Department
E 2 – Slai Olai Periode : Semester 2 2023
No. Form :
PRO0002/CIxxxx/20/01-0
04 – 10 Des 11 – 17 Des 18 – 24 Des 25 – 31 Des Month to date

90.45% 92.03% 92.93%

91.28% 91.57% 93.23%

0.00% 0.00% 0.00%

5.83% 0.00% 2.94%

0.00% 2.10% 0.69%

0.25% 2.19% 0.84%

0.15% 0.00% 0.05%

2.45% 3.21% 2.47%

8.68% 7.50% 0.00% 6.98%

0.03% 0.93% -0.21%

4.24% 3.59% 3.24%

1.97% -0.88%

0.02% 0.01%
0.00% 0.00%

0.00% 0.00%

0.00% 0.00%

0.00% 0.00%

0.01% 0.03%

0.47% 0.29%

0.04% 0.00%

0.00% 0.34%

0.04% 0.08%

0.01% 0.02%

0.00% 0.00%

0.63% 0.56%

0.02% 0.06%

0.00% 0.00%

0.00% 0.00%

0.00% 0.00%
0.00% 0.00%

0.12% 0.10%

0.00% 0.00%

0.00% 0.00%

0.03% 0.04%

0.88% 1.74%

0.06% 0.08%

0.06% 0.00%

2.38% 3.34% 0.00% 0.00%

0.31% -5.73%

0.07% 0.06%

2.75% -2.33% 0.00% 0.00%

-0.79% 1.45% 0.00% 0.00%

2.12% 1.01% 1.57%

 2.96% -0.54%

66.48 67.51

Tindakan Pencegahan PIC Status

 PT. MAYORA INDAH WEEKLY KPI REPORT
JATAKE 2
PRODUCTION LINE 3 – Kelapa 300gr

No KPI UNIT A B C D E 27 – 03 Des

1 Achievement SAP BW % ³ 92.5% ³ 88.5% ³ 86.0% ³ 83.3% < 83.3%

Achievement Manual % ³ 92.5% ³ 88.5% ³ 86.0% ³ 83.3% < 83.3%

LS/ES : Late Start Early Stop

DT : Down Time

SA : Setup & Adjustment

IMS : Idling & Minor Stopeges

RS : Reduce Speed

DR : Defect & Rework

Total SBL 0.00%

2 SBL un explain % £ 1.00% £ 1.50% £ 2.00% £ 2.50% > 2.50%

3a Variance RM SAP BW by SKU % £ 3.00% £ 5.00% £ 6.50% £ 8.00% > 8.00%

Variance RM Manual by line % £ 3.00% £ 5.00% £ 6.50% £ 8.00% > 8.00%

% R.K Adonan Kotor

Central Kitchen
Central Kitchen % R.K Sisa Cleaning tong

% R.B Bakaran

% R.B Metal Detector

Moulding % R.B Sisa Cleaning Cetakan

% R.K Adonan Kotor

% R.B Bentuk Visual

% R.B Dimensi

Oven % R.B Warna

% R.B MC/Lain – Lain

% R.Kotor

% R.B. Pecah dari box

% R.B. Packing Table

% R.B. Jatuhan bawah nampan

Sandwiching
% R.B. Multiplier dan conveyor transfer

% R.B. Cooling Tunell

% R.K. Jatuhan lantai

 % R.B. Hasil tes piece metal

% R.B. Bubuk di bawah nampan

Metal Detector % R.B. Scraper coklat do belt

% R.K. Hasil deteksi metal ( kontaminasi )

% R.K. Jatuhan lantai

% R.B. Rijeck bersih mesin bungkus

Mesin % R.K. Jatuhan lantai

% R.K. Cleaning mesin

% - Total Reject 0.00%

% - WIP Adonan

% - Produk Hold / WIP

- Others
% - Over weight / Under weight

% - Reject QC

% - Total Reject + Others 0.00%

% - Losses 0.00%

3b Variance PM All SAP BW % £ 2.00% £ 2.25% £ 2.50% £ 3.00% > 3.00%

 - Cello % £ 3.00% £ 3.50% £ 4.00% £ 4.50% > 4.50%

4 Labour Productivity mhrs/tons £ 16.12 £ 17.12 £ 18.12 £ 19.12 > 19.12

No. Masalah Penyebab Tindakan Perbaikan

1 Achievement
Week : 27 – 03 Desember

Week : 04 – 10 Desember

Week : 11 – 17 Desember

Week : 18 – 24 Desember

Week : 25 – 31 Desember

2 SBL un explain
Week : 27 – 03 Desember
 Week : 04 – 10 Desember

Week : 11 – 17 Desember

Week : 18 – 24 Desember

Week : 25 – 31 Desember

3 Variance RM
Week : 27 – 03 Desember

Week : 04 – 10 Desember

Week : 11 – 17 Desember

Week : 18 – 24 Desember
 Week : 25 – 31 Desember

4 Variance PM
Week : 27 – 03 Desember

Week : 04 – 10 Desember

Week : 11 – 17 Desember

Week : 18 – 24 Desember

Week : 25 – 31 Desember

5 Labour
Week : 27 – 03 Desember
Week : 04 – 10 Desember

Week : 11 – 17 Desember

Week : 18 – 24 Desember

Week : 25 – 31 Desember
ORT Production Department
elapa 300gr Periode : Semester 2 2023
No. Form : PRO0002/CIxxxx/20/01-0

04 – 10 Des 11 – 17 Des 18 – 24 Des 25 – 31 Des Month to date

0.00% 0.00% 0.00% 0.00%

0.00% 0.00% 0.00%

0.00% 0.00% 0.00%

0.00% 0.00% 0.00%

Tindakan Pencegahan PIC
 PT. MAYORA INDAH WEEKLY KPI REPORT
JATAKE 2
PRODUCTION LINE 4 - Malkist All

No KPI UNIT A B C D E 27 – 03 Des

1 Achievement SAP BW % ³ 92.5% ³ 85.0% ³ 82.0% ³ 80.0% < 80.0% 87.80%

Achievement Manual % ³ 92.5% ³ 85.0% ³ 82.0% ³ 80.0% < 80.0% 87.64%

LS/ES : Late Start Early Stop 0.00%

DT : Down Time 5.67%

SA : Setup & Adjustment 1.75%

IMS : Idling & Minor Stopeges 3.54%

RS : Reduce Speed 0.00%

DR : Defect & Rework 2.65%

Total SBL 13.61%

2 SBL un explain % £ 1.00% £ 1.50% £ 2.00% £ 2.50% > 2.50% -1.24%

3 a Variance RM SAP BW by SKU % £ 3.00% £ 5.00% £ 6.50% £ 8.00% > 8.00% 3.72%

Variance RM Manual by line % £ 3.00% £ 5.00% £ 6.50% £ 8.00% > 8.00% 11.06%

% R.K Adonan Kotor 0.01%

Central Kitchen
Central Kitchen % R.K Sisa Cleaning tong 0.00%

% R.B Bakaran 0.00%

% R.B Metal Detector 0.00%

Moulding % R.B Sisa Cleaning Cetakan 0.00%

% R.K Adonan Kotor 0.03%

% R.B Bentuk Visual 0.07%

% R.B Dimensi 0.35%

Oven % R.B Warna 0.02%

% R.B MC/Lain – Lain 0.30%

% R.Kotor 0.01%

% R.B. Pecah dari box 0.16%

% R.B. Packing Table 0.89%

% R.B. Jatuhan bawah nampan 0.41%

Sandwiching % R.B. Multiplier dan conveyor transfer 0.43%

% R.B. Endrobber 0.08%

% R.B. Cooling Tunell 0.02%

 % R.K. Jatuhan lantai 0.16%

% R.B. Hasil tes piece metal 0.13%

% R.B. Bubuk di bawah nampan 0.12%

Metal Detector % R.B. Scraper coklat do belt 0.01%

% R.K. Hasil deteksi metal ( kontaminasi ) 0.00%

% R.K. Jatuhan lantai 0.03%

% R.B. Rijeck bersih mesin bungkus 0.96%

Mesin % R.K. Jatuhan lantai 0.07%

% R.K. Cleaning mesin 0.04%

% - Total Reject 4.28%

% - WIP Adonan 0.05%

% - Produk Hold / WIP

- Others
% - Over weight / Under weight 2.70%

% - Reject QC 0.08%

% - Total Reject + Others 7.10%

% - Losses 3.96%
3 b Variance PM All SAP BW % £ 1.56% £ 1.75% £ 2.50% £ 3.00% > 3.00% 2.07%

- Cello % £ 2.00% £ 2.61% £ 2.93% £ 4.19% > 4.19% 2.29%

4 Labour Productivity mhrs/tons £ 62.71 £ 68.24 £ 70.74 £ 72.51 > 72.51 59.86

No. Masalah Penyebab Tindakan Perbaikan

1 Achievement
Week : 27 – 03 Desember

Week : 04 – 10 Desember

Week : 11 – 17 Desember

Week : 18 – 24 Desember

Week : 25 – 31 Desember

2 SBL un explain
Week : 27 – 03 Desember
 Week : 04 – 10 Desember

Week : 11 – 17 Desember

Week : 18 – 24 Desember

Week : 25 – 31 Desember

3 Variance RM
Week : 27 – 03 Desember

Week : 04 – 10 Desember

Week : 11 – 17 Desember
 Week : 18 – 24 Desember

Week : 25 – 31 Desember

4 Variance PM
Week : 27 – 03 Desember

Week : 04 – 10 Desember

Week : 11 – 17 Desember

Week : 18 – 24 Desember

Week : 25 – 31 Desember

5 Labour
Week : 27 – 03 Desember
Week : 04 – 10 Desember

Week : 11 – 17 Desember

Week : 18 – 24 Desember

Week : 25 – 31 Desember
REPORT Production Department
E 4 - Malkist All Periode : Semester 2 2023
No. Form : PRO0002/CIxxxx/20/01-0

04 – 10 Des 11 – 17 Des 18 – 24 Des 25 – 31 Des Month to date

87.11% 91.60% 88.91%

87.28% 89.19% 88.08%

0.00% 0.00% 0.00%

7.80% 3.92% 5.72%

2.08% 1.19% 1.66%

0.14% 2.13% 1.97%

0.34% 0.00% 0.11%

3.02% 3.70% 3.14%

13.39% 10.95% 0.00% 12.60%

-0.67% -0.13% -0.68%

4.43% 6.69% 5.63%

9.84% 11.48%

0.01% 0.01%
0.00% 0.00%

0.02% 0.00%

0.00% 0.00%

0.00% 0.00%

0.02% 0.05%

0.12% 0.24%

0.22% 0.43%

0.06% 0.06%

0.14% 0.20%

0.01% 0.01%

0.07% 0.14%

0.68% 0.86%

0.22% 0.31%

0.29% 0.33%

0.04% 0.04%

0.01% 0.01%
0.21% 0.11%

0.07% 0.00%

0.11% 0.07%

0.00% 0.00%

0.00% 0.00%

0.01% 0.03%

0.77% 0.76%

0.07% 0.06%

0.08% 0.10%

3.25% 3.82% 0.00%

0.05% 0.04%

0.27%

2.90% 3.77%

0.08% 0.08%

6.27% 7.99% 0.00%

3.57% 3.49% 0.00%

2.24% 1.54% 1.97%

2.50% 1.04%

61.88 59.98

Tindakan Pencegahan PIC

t
23
 PT. MAYORA INDAH WEEKLY KPI REPORT
JATAKE 2
PRODUCTION LINE 4 - Malkist Coklat

No KPI UNIT A B C D E 27 – 03 Des

1 Achievement SAP BW % ³ 92.5% ³ 85.0% ³ 82.0% ³ 80.0% < 80.0% 88.39%

Achievement Manual % ³ 92.5% ³ 85.0% ³ 82.0% ³ 80.0% < 80.0% 88.16%

LS/ES : Late Start Early Stop 0.00%

DT : Down Time 7.12%

SA : Setup & Adjustment 0.83%

IMS : Idling & Minor Stopeges 2.02%

RS : Reduce Speed 0.00%

DR : Defect & Rework 4.10%

Total SBL 14.08%

2 SBL un explain % £ 1.00% £ 1.50% £ 2.00% £ 2.50% > 2.50% -3.50%

3 a Variance RM SAP BW by SKU % £ 3.00% £ 5.00% £ 6.50% £ 8.00% > 8.00% 3.69%

Variance RM Manual by line % £ 3.00% £ 5.00% £ 6.50% £ 8.00% > 8.00% 17.16%

% R.K Adonan Kotor 0.01%

Central Kitchen
Central Kitchen % R.K Sisa Cleaning tong 0.00%

% R.B Bakaran 0.00%

% R.B Metal Detector 0.00%

Moulding % R.B Sisa Cleaning Cetakan 0.00%

% R.K Adonan Kotor 0.02%

% R.B Bentuk Visual 0.07%

% R.B Dimensi 0.36%

Oven % R.B Warna 0.03%

% R.B MC/Lain – Lain 0.32%

% R.Kotor 0.02%

% R.B. Pecah dari box 0.15%

% R.B. Packing Table 1.06%

% R.B. Jatuhan bawah nampan 0.51%

Sandwiching % R.B. Multiplier dan conveyor transfer 0.38%

% R.B. Endrobber 0.08%

% R.B. Cooling Tunell 0.02%

 % R.K. Jatuhan lantai 0.15%

% R.B. Hasil tes piece metal 0.02%

% R.B. Bubuk di bawah nampan 0.17%

Metal Detector % R.B. Scraper coklat do belt 0.01%

% R.K. Hasil deteksi metal ( kontaminasi ) 0.00%

% R.K. Jatuhan lantai 0.03%

% R.B. Rijeck bersih mesin bungkus 1.00%

Mesin % R.K. Jatuhan lantai 0.07%

% R.K. Cleaning mesin 0.00%

% - Total Reject 4.46%

% - WIP Adonan

% - Produk Hold / WIP

- Others
% - Over weight / Under weight 2.70%

% - Reject QC 0.08%

% - Total Reject + Others 7.24%

% - Losses 9.92%
3 b Variance PM All SAP BW % £ 1.56% £ 1.75% £ 2.50% £ 3.00% > 3.00% 1.41%

- Cello % £ 2.00% £ 2.61% £ 2.93% £ 4.19% > 4.19% 1.69%

4 Labour Productivity mhrs/tons £ 62.71 £ 68.24 £ 70.74 £ 72.51 > 72.51 59.86

No. Masalah Penyebab Tindakan Perbaikan

1 Achievement
Week : 27 – 03 Desember
DT: 7,12% DR: 4,10% IMS: 2,02%

Week : 04 – 10 Desember
DT: 9,56% DR: 2,98% SA: 1,48%

Week : 11 – 17 Desember

Week : 18 – 24 Desember

Week : 25 – 31 Desember

2 SBL un explain
Week : 27 – 03 Desember
 Week : 04 – 10 Desember

Week : 11 – 17 Desember

Week : 18 – 24 Desember

Week : 25 – 31 Desember

3 Variance RM
Week : 27 – 03 Desember

Week : 04 – 10 Desember

Week : 11 – 17 Desember
 Week : 18 – 24 Desember

Week : 25 – 31 Desember

4 Variance PM
Week : 27 – 03 Desember

Week : 04 – 10 Desember

Week : 11 – 17 Desember

Week : 18 – 24 Desember

Week : 25 – 31 Desember

5 Labour
Week : 27 – 03 Desember
Week : 04 – 10 Desember

Week : 11 – 17 Desember

Week : 18 – 24 Desember

Week : 25 – 31 Desember
T Production Department
t Coklat Periode : Semester 2 2023
No. Form : PRO0002/CIxxxx/20/01-0

04 – 10 Des 11 – 17 Des 18 – 24 Des 25 – 31 Des Month to date

87.48% 91.49% 89.35%

85.57% 89.52% 87.96%

0.00% 0.00% 0.00%

9.56% 4.67% 6.84%

1.48% 1.35% 1.23%

0.13% 0.43% 0.83%

0.00% 0.00% 0.00%

2.98% 3.47% 3.52%

14.14% 9.92% 0.00% 12.41%

-1.42% -1.30% -2.00%

4.24% 7.01% 6.19%

11.87% 13.94%

0.01% 0.01%
0.00% 0.00%

0.00% 0.00%

0.00% 0.00%

0.00% 0.00%

0.02% 0.03%

0.12% 0.29%

0.19% 0.55%

0.12% 0.05%

0.14% 0.24%

0.01% 0.01%

0.08% 0.14%

0.92% 0.81%

0.27% 0.41%

0.34% 0.36%

0.04% 0.05%

0.01% 0.01%
0.16% 0.14%

0.09% 0.00%

0.09% 0.08%

0.01% 0.00%

0.00% 0.00%

0.01% 0.03%

0.93% 0.77%

0.09% 0.07%

0.00% 0.00%

3.64% 4.05% 0.00% 0.00%

0.07%

2.90% 3.77%

0.09% 0.09%

6.63% 7.98% 0.00%

5.24% 5.96% 0.00%

1.49% 1.07% 1.30%

2.23% 1.01%

61.88 59.98

Tindakan Pencegahan PIC

 PT. MAYORA INDAH WEEKLY KPI REPORT
JATAKE 2
PRODUCTION LINE 4 - Malkist Kelapa

No KPI UNIT A B C D E 27 – 03 Des

1 Achievement SAP BW % ³ 92.5% ³ 85.0% ³ 82.0% ³ 80.0% < 80.0% 86.53%

Achievement Manual % ³ 92.5% ³ 85.0% ³ 82.0% ³ 80.0% < 80.0% 86.59%

LS/ES : Late Start Early Stop 0.00%

DT : Down Time 3.27%

SA : Setup & Adjustment 3.27%

IMS : Idling & Minor Stopeges 6.05%

RS : Reduce Speed 0.00%

DR : Defect & Rework 0.26%

Total SBL 12.84%

2 SBL un explain % £ 1.00% £ 1.50% £ 2.00% £ 2.50% > 2.50% 3.29%

3 a Variance RM SAP BW by SKU % £ 3.00% £ 5.00% £ 6.50% £ 8.00% > 8.00% 3.81%

Variance RM Manual by line % £ 3.00% £ 5.00% £ 6.50% £ 8.00% > 8.00% 4.27%

% R.K Adonan Kotor 0.01%

Central Kitchen
Central Kitchen % R.K Sisa Cleaning tong 0.00%

% R.B Bakaran 0.00%

% R.B Metal Detector 0.00%

Moulding % R.B Sisa Cleaning Cetakan 0.00%

% R.K Adonan Kotor 0.07%

% R.B Bentuk Visual 0.11%

% R.B Dimensi 0.50%

Oven % R.B Warna 0.00%

% R.B MC/Lain – Lain 0.41%

% R.Kotor 0.01%

% R.B. Pecah dari box 0.26%

% R.B. Packing Table 0.76%

% R.B. Jatuhan bawah nampan 0.41%

Sandwiching % R.B. Multiplier dan conveyor transfer 0.75%

% R.B. Endrobber 0.11%

% R.B. Cooling Tunell 0.02%

 % R.K. Jatuhan lantai 0.27%

% R.B. Hasil tes piece metal 0.42%

% R.B. Bubuk di bawah nampan 0.08%

Metal Detector % R.B. Scraper coklat do belt 0.00%

% R.K. Hasil deteksi metal ( kontaminasi ) 0.00%

% R.K. Jatuhan lantai 0.04%

% R.B. Rijeck bersih mesin bungkus 1.31%

Mesin % R.K. Jatuhan lantai 0.09%

% R.K. Cleaning mesin 0.16%

% - Total Reject 5.79%

% - WIP Adonan

% - Produk Hold / WIP

- Others
% - Over weight / Under weight 2.70%

% - Reject QC 0.10%

% - Total Reject + Others 8.59%

% - Losses -4.31%
3 b Variance PM All SAP BW % £ 1.56% £ 1.75% £ 2.50% £ 3.00% > 3.00% 2.60%

- Cello % £ 2.00% £ 2.61% £ 2.93% £ 4.19% > 4.19% 2.63%

4 Labour Productivity mhrs/tons £ 62.71 £ 68.24 £ 70.74 £ 72.51 > 72.51 59.86

No. Masalah Penyebab Tindakan Perbaikan

1 Achievement
Week : 27 – 03 Desember
IMS: 6,05% DT: 3,27% SA: 3,27%

Week : 04 – 10 Desember
DT: 4,86% DR: 3,10% SA: 3,09%

Week : 11 – 17 Desember

Week : 18 – 24 Desember

Week : 25 – 31 Desember

2 SBL un explain
Week : 27 – 03 Desember
 Week : 04 – 10 Desember

Week : 11 – 17 Desember

Week : 18 – 24 Desember

Week : 25 – 31 Desember

3 Variance RM
Week : 27 – 03 Desember

Week : 04 – 10 Desember

Week : 11 – 17 Desember
 Week : 18 – 24 Desember

Week : 25 – 31 Desember

4 Variance PM
Week : 27 – 03 Desember

Week : 04 – 10 Desember

Week : 11 – 17 Desember

Week : 18 – 24 Desember

Week : 25 – 31 Desember

5 Labour
Week : 27 – 03 Desember
Week : 04 – 10 Desember

Week : 11 – 17 Desember

Week : 18 – 24 Desember

Week : 25 – 31 Desember
 Production
ORT Department
alkist Kelapa Periode : Semester 2
No. Form : 2023
PRO0002/CIxxxx/20/01-0
04 – 10 Des 11 – 17 Des 18 – 24 Des 25 – 31 Des Month to date

84.80% 92.37% 87.34%

84.91% 92.47% 87.43%

0.00% 0.00% 0.00%

4.86% 1.30% 3.37%

3.09% 0.63% 2.56%

0.17% 8.07% 4.39%

0.90% 0.00% 0.33%

3.10% 4.53% 2.34%

12.13% 14.53% 0.00% 12.99%

0.58% 3.91% 2.39%

4.79% 7.89% 6.06%

11.34% 10.57%

0.01% 0.01%
0.00% 0.00%

0.07% 0.00%

0.00% 0.00%

0.00% 0.00%

0.03% 0.17%

0.22% 0.29%

0.42% 0.44%

0.00% 0.15%

0.24% 0.28%

0.01% 0.01%

0.09% 0.27%

0.40% 0.75%

0.29% 0.28%

0.40% 0.51%

0.08% 0.03%

0.02% 0.00%
0.44% 0.12%

0.07% 0.00%

0.22% 0.07%

0.00% 0.00%

0.00% 0.00%

0.01% 0.03%

1.00% 1.39%

0.08% 0.10%

0.28% 0.54%

4.37% 5.44% 0.00%

2.90% 3.77%

0.11% 0.12%

7.38% 9.33% 0.00%

3.95% 1.25% 0.00%

1.82% 2.18% 2.14%

1.88% 2.26%

61.88 59.98

Tindakan Pencegahan PIC Batas waktu

 PT. MAYORA INDAH WEEKLY KPI REPORT
JATAKE 2
PRODUCTION LINE 4 - Malkist Cream Creackers

No KPI UNIT A B C D E 27 – 03 Des

1 Achievement SAP BW % ³ 92.5% ³ 85.0% ³ 82.0% ³ 80.0% < 80.0% 88.49%

Achievement Manual % ³ 92.5% ³ 85.0% ³ 82.0% ³ 80.0% < 80.0% 87.78%

LS/ES : Late Start Early Stop 0.00%

DT : Down Time 7.12%

SA : Setup & Adjustment 0.83%

IMS : Idling & Minor Stopeges 2.02%

RS : Reduce Speed 0.00%

DR : Defect & Rework 4.10%

Total SBL 14.08%

2 SBL un explain % £ 1.00% £ 1.50% £ 2.00% £ 2.50% > 2.50% -3.50%

3 a Variance RM SAP BW by SKU % £ 3.00% £ 5.00% £ 6.50% £ 8.00% > 8.00% 3.56%

Variance RM Manual by line % £ 3.00% £ 5.00% £ 6.50% £ 8.00% > 8.00% -2.76%

% R.K Adonan Kotor 0.00%

Central Kitchen
Central Kitchen % R.K Sisa Cleaning tong 0.00%

% R.B Bakaran 0.00%

% R.B Metal Detector 0.00%

Moulding % R.B Sisa Cleaning Cetakan 0.00%

% R.K Adonan Kotor 0.00%

% R.B Bentuk Visual 0.00%

% R.B Dimensi 0.00%

Oven % R.B Warna 0.00%

% R.B MC/Lain – Lain 0.00%

% R.Kotor 0.00%

% R.B. Pecah dari box 0.00%

% R.B. Packing Table 0.42%

% R.B. Jatuhan bawah nampan 0.00%

Sandwiching % R.B. Multiplier dan conveyor transfer 0.00%

% R.B. Endrobber 0.00%

% R.B. Cooling Tunell 0.00%

 % R.K. Jatuhan lantai 0.00%

% R.B. Hasil tes piece metal 0.00%

% R.B. Bubuk di bawah nampan 0.00%

Metal Detector % R.B. Scraper coklat do belt 0.00%

% R.K. Hasil deteksi metal ( kontaminasi ) 0.00%

% R.K. Jatuhan lantai 0.00%

% R.B. Rijeck bersih mesin bungkus 0.00%

Mesin % R.K. Jatuhan lantai 0.00%

% R.K. Cleaning mesin 0.00%

% - Total Reject 0.42%

% - WIP Adonan

% - Produk Hold / WIP

- Others
% - Over weight / Under weight 0.00%

% - Reject QC 0.00%

% - Total Reject + Others 0.42%

% - Losses -3.18%
3 b Variance PM All SAP BW % £ 1.56% £ 1.75% £ 2.50% £ 3.00% > 3.00% 4.12%

- Cello % £ 2.00% £ 2.61% £ 2.93% £ 4.19% > 4.19% 4.66%

4 Labour Productivity mhrs/tons £ 62.73 £ 68.27 £ 70.77 £ 72.54 > 72.54 59.86

No. Masalah Penyebab Tindakan Perbaikan

1 Achievement
Week : 27 – 03 Desember
DT: 7,12% DR: 4,10% IMS: 2,02%

Week : 04 – 10 Desember
DT: 9,56% DR: 2,98% SA: 1,48%

Week : 11 – 17 Desember

Week : 18 – 24 Desember

Week : 25 – 31 Desember

2 SBL un explain
Week : 27 – 03 Desember
 Week : 04 – 10 Desember

Week : 11 – 17 Desember

Week : 18 – 24 Desember

Week : 25 – 31 Desember

3 Variance RM
Week : 27 – 03 Desember

Week : 04 – 10 Desember

Week : 11 – 17 Desember
 Week : 18 – 24 Desember

Week : 25 – 31 Desember

4 Variance PM
Week : 27 – 03 Desember

Week : 04 – 10 Desember

Week : 11 – 17 Desember

Week : 18 – 24 Desember

Week : 25 – 31 Desember

5 Labour
Week : 27 – 03 Desember
Week : 04 – 10 Desember

Week : 11 – 17 Desember

Week : 18 – 24 Desember

Week : 25 – 31 Desember
 ORT Production Department
t Cream Creackers Periode : Semester 2 2023
No. Form : PRO0002/CIxxxx/20/01-0

04 – 10 Des 11 – 17 Des 18 – 24 Des 25 – 31 Des Month to date

92.94% 90.81% 90.85%

95.20% 85.19% 89.32%

0.00% 0.00% 0.00%

9.56% 4.67% 6.84%

1.48% 1.35% 1.23%

0.13% 0.43% 0.83%

0.00% 0.00% 0.00%

2.98% 3.47% 3.52%

14.14% 9.92% 0.00% 12.41%

-1.42% -1.30% -2.00%

4.20% 2.30% 1.53%

2.26% 2.83%

0.00% 0.00%
0.00% 0.00%

0.00% 0.00%

0.00% 0.00%

0.00% 0.00%

0.00% 0.00%

0.00% 0.00%

0.00% 0.00%

0.00% 0.00%

0.00% 0.00%

0.00% 0.00%

0.00% 0.00%

0.51% 1.19%

0.00% 0.00%

0.00% 0.00%

0.00% 0.00%

0.00% 0.00%
0.00% 0.00%

0.00% 0.00%

0.00% 0.00%

0.00% 0.00%

0.00% 0.00%

0.00% 0.00%

0.00% 0.00%

0.00% 0.00%

0.00% 0.00%

0.51% 1.19% 0.00% 0.00% 0.00%

1.59%

0.00% 0.00%

0.00% 0.00%

0.51% 2.79% 0.00% 0.00% 0.00%

1.75% 0.04% 0.00% 0.00% 0.00%

6.35% 3.10% 4.58%

6.31% 0.96%

61.88 59.98

Tindakan Pencegahan PIC

 Weekly produksi Line 5 RKCC

PT. MAYORA INDAH WEEKLY KPI REPORT

JATAKE 2
PRODUCTION LINE 5 – Roma Kelapa Cream Coklat

No KPI UNIT A B C D E 27 – 03 Des

1 Achievement SAP BW % ³ 92.5% ³ 85.0% ³ 82.0% ³ 80.0% < 80.0% 78.70%

Achievement Manual % ³ 92.5% ³ 85.0% ³ 82.0% ³ 80.0% < 80.0% 78.49%

LS/ES : Late Start Early Stop 0.00%

DT : Down Time 22.74%

SA : Setup & Adjustment 0.00%

IMS : Idling & Minor Stopeges 0.00%

RS : Reduce Speed 0.00%

DR : Defect & Rework 2.57%

Total SBL 25.31%

2 SBL un explain % £ 1.00% £ 1.50% £ 2.00% £ 2.50% > 2.50% -3.81%

3a Variance RM SAP BW by SKU % £ 3.00% £ 5.00% £ 6.50% £ 8.00% > 8.00% 4.84%

Variance RM Manual by line % £ 3.00% £ 5.00% £ 6.50% £ 8.00% > 8.00% 4.16%

% R.K Adonan Kotor 0.02%

Central Kitchen

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Central Kitchen % R.K Sisa Cleaning tong 0.00%

% R.B Bakaran 0.00%

% R.B Metal Detector 0.00%

Moulding % R.B Sisa Cleaning Cetakan 0.00%

% R.K Adonan Kotor 0.12%

% R.B Bentuk Visual 0.41%

% R.B Dimensi 0.05%

Oven % R.B Warna 0.38%

% R.B MC/Lain – Lain 0.29%

% R.Kotor 0.04%

% R.B. Pecah dari box 0.05%

% R.B. Packing Table 0.09%

% R.B. Jatuhan bawah nampan 1.04%

Sandwiching
% R.B. Multiplier dan conveyor transfer 0.00%

% R.B. Cooling Tunell 0.00%

% R.K. Jatuhan lantai 0.08%

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% R.B. Hasil tes piece metal 0.02%

% R.B. Bubuk di bawah nampan 0.09%

Metal Detector % R.B. Scraper coklat do belt 0.00%

% R.K. Hasil deteksi metal ( kontaminasi ) 0.00%

% R.K. Jatuhan lantai 0.00%

% R.B. Rijeck bersih mesin bungkus 0.21%

Mesin % R.K. Jatuhan lantai 0.07%

% R.K. Cleaning mesin 0.13%

% - Total Reject 3.09%

% - WIP Adonan 0.50%

% - Produk Hold / WIP

- Others
% - Over weight / Under weight 1.95%

% - Reject QC 0.06%

% - Total Reject + Others 5.60%

% - Losses -1.44%

3b Variance PM All SAP BW % £ 1.56% £ 1.75% £ 2.50% £ 3.00% > 3.00% 1.53%

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- Cello % £ 2.24% £ 2.61% £ 2.93% £ 4.19% > 4.19% 2.67%

4 Labour Productivity mhrs/tons £ 63.00 £ 68.56 £ 71.07 £ 72.84 > 72.84 59.56

No. Masalah Penyebab Tindakan Perbaikan

1 Achievement
Week : 27 – 03 Desember
DT: 22,74% DR: 2,57%

Week : 04 – 10 Desember

Week : 11 – 17 Desember

Week : 18 – 24 Desember

Week : 25 – 31 Desember

2 SBL un explain
Week : 27 – 03 Desember

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Week : 04 – 10 Desember

Week : 11 – 17 Desember

Week : 18 – 24 Desember

Week : 25 – 31 Desember

3 Variance RM
Week : 27 – 03 Desember

Week : 04 – 10 Desember

Week : 11 – 17 Desember

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 Weekly produksi Line 5 RKCC

Week : 18 – 24 Desember

Week : 25 – 31 Desember

4 Variance PM
Week : 27 – 03 Desember

Week : 04 – 10 Desember

Week : 11 – 17 Desember

Week : 18 – 24 Desember

Week : 25 – 31 Desember

5 Labour

Page 105
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Week : 27 – 03 Desember

Week : 04 – 10 Desember

Week : 11 – 17 Desember

Week : 18 – 24 Desember

Week : 25 – 31 Desember

Page 106
 Weekly produksi Line 5 RKCC

RT Production Department
Periode : Semester 2 2023
apa Cream Coklat
No. Form : PRO0002/CIxxxx/20/01-0

04 – 10 Des 11 – 17 Des 18 – 24 Des 25 – 31 Des Month to date

93.85% 87.60% 85.72%

94.95% 89.50% 86.88%

0.00% 0.00% 0.00%

2.34% 8.90% 12.24%

0.00% 0.00% 0.00%

0.00% 0.00% 0.00%

0.00% 0.00% 0.00%

2.94% 2.32% 2.55%

5.28% 11.22% 0.00% 14.80%

-0.23% -0.72% -1.67%

4.14% 3.37% 3.42%

4.34% 6.10%

0.02% 0.05%

Page 107
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0.00% 0.00%

0.00% 0.00%

0.00% 0.00%

0.00% 0.00%

0.04% 0.11%

0.45% 0.38%

0.00% 0.09%

0.63% 0.07%

0.27% 0.14%

0.04% 0.02%

0.00% 0.00%

0.04% 0.18%

0.06% 0.09%

0.72% 0.71%

0.00% 0.00%

0.07% 0.11%

Page 108
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0.02% 0.02%

0.10% 0.10%

0.00% 0.00%

0.00% 0.00%

0.00% 0.01%

0.07% 0.11%

0.10% 0.07%

0.00% 0.00%

2.63% 2.25% 0.00% 0.00%

0.59% 1.73%

1.73% 1.76%

0.07% 0.08%

5.03% 5.82% 0.00% 0.00%

-0.69% 0.27% 0.00% 0.00%

1.74% 0.80% 1.52%

Page 109
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2.59% 0.50%

70.72 64.09

Tindakan Pencegahan PIC Batas waktu

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Page 112
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Page 113
 Weekly produksi Line 5 RKC

PT. MAYORA INDAH WEEKLY KPI REPORT

JATAKE 2
PRODUCTION LINE 5 – Roma Kelapa Cream

No KPI UNIT A B C D E 27 – 03 Des

1 Achievement SAP BW % ³ 92.5% ³ 85.0% ³ 82.0% ³ 80.0% < 80.0% 96.64%

Achievement Manual % ³ 92.5% ³ 85.0% ³ 82.0% ³ 80.0% < 80.0% 97.28%

LS/ES : Late Start Early Stop 0.00%

DT : Down Time 0.00%

SA : Setup & Adjustment 1.84%

IMS : Idling & Minor Stopeges 0.00%

RS : Reduce Speed 0.00%

DR : Defect & Rework 1.68%

Total SBL 3.52%

2 SBL un explain % £ 1.00% £ 1.50% £ 2.00% £ 2.50% > 2.50% -0.81%

3a Variance RM SAP BW by SKU % £ 3.00% £ 5.00% £ 6.50% £ 8.00% > 8.00% 3.24%

Variance RM Manual by line % £ 3.00% £ 5.00% £ 6.50% £ 8.00% > 8.00% 1.07%

% R.K Adonan Kotor 0.03%

Central Kitchen

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Central Kitchen % R.K Sisa Cleaning tong 0.00%

% R.B Bakaran 0.00%

% R.B Metal Detector 0.00%

Moulding % R.B Sisa Cleaning Cetakan 0.00%

% R.K Adonan Kotor 0.05%

% R.B Bentuk Visual 0.26%

% R.B Dimensi 0.02%

Oven % R.B Warna 0.07%

% R.B MC/Lain – Lain 0.02%

% R.Kotor 0.07%

% R.B. Pecah dari box 0.00%

% R.B. Packing Table 0.06%

% R.B. Jatuhan bawah nampan 0.03%

Sandwiching
% R.B. Multiplier dan conveyor transfer 0.59%

% R.B. Cooling Tunell 0.00%

% R.K. Jatuhan lantai 0.04%

Page 115
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% R.B. Hasil tes piece metal 0.03%

% R.B. Bubuk di bawah nampan 0.12%

Metal Detector % R.B. Scraper coklat do belt 0.00%

% R.K. Hasil deteksi metal ( kontaminasi ) 0.00%

% R.K. Jatuhan lantai 0.01%

% R.B. Rijeck bersih mesin bungkus 0.06%

Mesin % R.K. Jatuhan lantai 0.06%

% R.K. Cleaning mesin 0.01%

% - Total Reject 1.52%

% - WIP Adonan

% - Produk Hold / WIP

- Others
% - Over weight / Under weight -0.88%

% - Reject QC 0.09%

% - Total Reject + Others 0.72%

% - Losses 0.34%

3b Variance PM All SAP BW % £ 1.56% £ 1.75% £ 2.50% £ 3.00% > 3.00% 0.83%

Page 116
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- Cello % £ 2.24% £ 2.61% £ 2.93% £ 4.19% > 4.19% 2.17%

4 Labour Productivity mhrs/tons £ 63.00 £ 68.56 £ 71.07 £ 72.84 > 72.84 65.71

No. Masalah Penyebab Tindakan Perbaikan

1 Achievement
Week : 27 – 03 Desember

Week : 04 – 10 Desember
DT: 8,38% DR: 3,13% SA: 2,23%

Week : 11 – 17 Desember

Week : 18 – 24 Desember

Week : 25 – 31 Desember

2 SBL un explain
Week : 27 – 03 Desember

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Week : 04 – 10 Desember

Week : 11 – 17 Desember

Week : 18 – 24 Desember

Week : 25 – 31 Desember

3 Variance RM
Week : 27 – 03 Desember

Week : 04 – 10 Desember

Week : 11 – 17 Desember

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Week : 18 – 24 Desember

Week : 25 – 31 Desember

4 Variance PM
Week : 27 – 03 Desember

Week : 04 – 10 Desember

Week : 11 – 17 Desember

Week : 18 – 24 Desember

Week : 25 – 31 Desember

5 Labour

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Week : 27 – 03 Desember

Week : 04 – 10 Desember

Week : 11 – 17 Desember

Week : 18 – 24 Desember

Week : 25 – 31 Desember

Page 120
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RT Production Department
Periode : Semester 2 2023
Kelapa Cream
No. Form : PRO0002/CIxxxx/20/01-0

04 – 10 Des 11 – 17 Des 18 – 24 Des 25 – 31 Des Month to date

89.18% 95.72% 93.83%

89.40% 96.15% 94.39%

0.00% 0.00% 0.00%

8.38% 0.19% 2.60%

2.23% 1.97% 2.00%

0.00% 0.00% 0.00%

0.00% 0.00% 0.00%

3.13% 2.52% 2.40%

13.73% 4.67% 0.00% 7.00%

-3.14% -0.82% -1.39%

3.76% 3.52% 1.69%

4.16% 2.96%

0.02% 0.02%

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0.00% 0.00%

0.00% 0.00%

0.00% 0.00%

0.00% 0.00%

0.05% 0.05%

0.39% 0.50%

0.00% 0.00%

0.47% 0.38%

0.00% 0.00%

0.47% 0.38%

0.01% 0.00%

0.06% 0.07%

0.07% 0.06%

0.98% 0.85%

0.00% 0.00%

0.05% 0.05%

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0.02% 0.02%

0.10% 0.09%

0.00% 0.00%

0.00% 0.00%

0.01% 0.00%

0.08% 0.09%

0.06% 0.07%

0.01% 0.01%

2.84% 2.63% 0.00% 0.00%

-1.10% -0.69%

0.08% 0.08%

1.82% 2.01% 0.00% 0.00%

2.34% 0.95% 0.00% 0.00%

1.87% 1.48% 1.66%

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3.15% 3.68%

61.39 65.33

Tindakan Pencegahan PIC

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Weekly produksi Line 5 RKC

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Page 127
 Weekly Produksi Line 5 ALL

PT. MAYORA WEEKLY KPI REPORT

INDAH
JATAKE 2 PRODUCTION LINE 5 – All

No KPI UNIT A B C D E 27 – 03 Des

1 Achievement SAP BW % ³ 92.5% ³ 85.0% ³ 82.0% ³ 80.0% < 80.0% 90.15%

Achievement Manual % ³ 92.5% ³ 85.0% ³ 82.0% ³ 80.0% < 80.0% 91.14%

LS/ES : Late Start Early Stop 0.00%

DT : Down Time 7.58%

SA : Setup & Adjustment 1.23%

IMS : Idling & Minor Stopeges 0.00%

RS : Reduce Speed 0.00%

DR : Defect & Rework 1.98%

Total SBL 10.79%

2 SBL un explain % £ 1.00% £ 1.50% £ 2.00% £ 2.50% > 2.50% -1.92%

3 a Variance RM SAP BW by SKU % £ 3.00% £ 5.00% £ 6.50% £ 8.00% > 8.00% 4.35%

Variance RM Manual by line % £ 3.00% £ 5.00% £ 6.50% £ 8.00% > 8.00% 0.52%

% R.K Adonan Kotor 0.02%

Central Kitchen

Page 128
 Weekly Produksi Line 5 ALL

Central Kitchen % R.K Sisa Cleaning tong 0.00%

% R.B Bakaran 0.00%

% R.B Metal Detector 0.00%

Moulding % R.B Sisa Cleaning Cetakan 0.00%

% R.K Adonan Kotor 0.07%

% R.B Bentuk Visual 0.30%

% R.B Dimensi 0.03%

Oven % R.B Warna 0.16%

% R.B MC/Lain – Lain 0.10%

% R.Kotor 0.06%

% R.B. Pecah dari box 0.01%

% R.B. Packing Table 0.07%

% R.B. Jatuhan bawah nampan 0.32%

Sandwiching
% R.B. Multiplier dan conveyor transfer 0.42%

% R.B. Cooling Tunell 0.00%

% R.K. Jatuhan lantai 0.05%

Page 129
 Weekly Produksi Line 5 ALL

% R.B. Hasil tes piece metal 0.03%

% R.B. Bubuk di bawah nampan 0.11%

Metal Detector % R.B. Scraper coklat do belt 0.00%

% R.K. Hasil deteksi metal ( kontaminasi ) 0.00%

% R.K. Jatuhan lantai 0.01%

% R.B. Rijeck bersih mesin bungkus 0.10%

Mesin % R.K. Jatuhan lantai 0.07%

% R.K. Cleaning mesin 0.05%

% - Total Reject 1.97%

% - WIP Adonan 0.14%

% - Produk Hold / WIP

- Others
% - Over weight / Under weight 0.98%

% - Reject QC 0.08%

% - Total Reject + Others 3.17%

% - Losses -2.66%

3 b Variance PM All SAP BW % £ 1.50% £ 1.75% £ 2.50% £ 3.00% > 3.00% 0.23%

Page 130
 Weekly Produksi Line 5 ALL

- Cello % £ 2.24% £ 2.61% £ 2.93% £ 4.19% > 4.19% 2.34%

4 Labour Productivity mhrs/tons £ 63.00 £ 68.56 £ 71.07 £ 72.84 > 72.84 63.90

No. Masalah Penyebab Tindakan Perbaikan

1 Achievement
Week : 27 – 03 Desember
DT: 7,58% DR: 1,98% SA: 1,23%

Week : 04 – 10 Desember
DT: 6,65% DR: 3,08% SA: 1,59%

Week : 11 – 17 Desember

Week : 18 – 24 Desember

Week : 25 – 31 Desember

2 SBL un explain
Week : 27 – 03 Desember

Page 131
 Weekly Produksi Line 5 ALL

Week : 04 – 10 Desember

Week : 11 – 17 Desember

Week : 18 – 24 Desember

Week : 25 – 31 Desember

3 Variance RM
Week : 27 – 03 Desember

Week : 04 – 10 Desember

Week : 11 – 17 Desember

Page 132
 Weekly Produksi Line 5 ALL

Week : 18 – 24 Desember

Week : 25 – 31 Desember

4 Variance PM
Week : 27 – 03 Desember

Week : 04 – 10 Desember

Week : 11 – 17 Desember

Week : 18 – 24 Desember

Week : 25 – 31 Desember

5 Labour

Page 133
 Weekly Produksi Line 5 ALL

Week : 27 – 03 Desember

Week : 04 – 10 Desember

Week : 11 – 17 Desember

Week : 18 – 24 Desember

Week : 25 – 31 Desember

Page 134
 Weekly Produksi Line 5 ALL

RT Production Department
– All Periode : Semester 2 2023
No. Form : PRO0002/CIxxxx/20/01-
0
04 – 10 Des 11 – 17 Des 18 – 24 Des 25 – 31 Des Month to date

90.45% 91.98% 90.85%

90.87% 93.55% 91.90%

0.00% 0.00% 0.00%

6.65% 3.58% 5.88%

1.59% 1.20% 1.32%

0.00% 0.00% 0.00%

0.00% 0.00% 0.00%

3.08% 2.44% 2.45%

11.32% 7.22% 0.00% 9.65%

-2.19% -0.77% -1.56%

4.03% 3.42% 2.95%

4.21% 4.12%

0.02% 0.03%

Page 135
 Weekly Produksi Line 5 ALL

0.00% 0.00%

0.00% 0.00%

0.00% 0.00%

0.00% 0.00%

0.05% 0.07%

0.41% 0.46%

0.00% 0.03%

0.51% 0.27%

0.08% 0.05%

0.35% 0.25%

0.01% 0.00%

0.06% 0.11%

0.07% 0.07%

0.91% 0.80%

0.00% 0.00%

0.06% 0.07%

Page 136
 Weekly Produksi Line 5 ALL

0.02% 0.02%

0.10% 0.09%

0.00% 0.00%

0.00% 0.00%

0.01% 0.00%

0.08% 0.09%

0.07% 0.07%

0.01% 0.01%

2.79% 2.49% 0.00% 0.00%

0.17% 0.64%

0.76% 0.92%

0.08% 0.08%

3.79% 4.13% 0.00% 0.00%

0.42% -0.01% 0.00% 0.00%

1.42% 0.80% 1.57%

Page 137
 Weekly Produksi Line 5 ALL

-6.89% 2.27%

62.62 64.89

Tindakan Pencegahan PIC

Page 138
Weekly Produksi Line 5 ALL

Page 139
Weekly Produksi Line 5 ALL

Page 140
Weekly Produksi Line 5 ALL

Page 141
 PT. MAYORA INDAH WEEKLY KPI REPORT
JATAKE 2
PRODUCTION LINE 6 - Better

No KPI UNIT A B C D E 27 – 03 Des 04 – 10 Des

1 Achievement SAP BW % ³ 92.5% ³ 85.0% ³ 82.0% ³ 80.0% < 80.0% 94.73% 88.56%

Achievement Manual % ³ 92.5% ³ 85.0% ³ 82.0% ³ 80.0% < 80.0% 94.73% 88.56%

LS/ES : Late Start Early Stop 0.00% 0.00%

DT : Down Time 0.55% 8.33%

SA : Setup & Adjustment 0.13% 0.00%

IMS : Idling & Minor Stopeges 2.63% 1.33%

RS : Reduce Speed 0.00% 0.00%

DR : Defect & Rework 1.11% 1.32%

Total SBL 4.42% 10.98%

2 SBL un explain % £ 1.00% £ 1.50% £ 2.00% £ 2.50% > 2.50% 0.86% 0.46%

3 a Variance RM SAP BW by SKU % £ 3.00% £ 5.00% £ 6.50% £ 8.00% > 8.00% 3.60% 3.85%

Variance RM Manual by line % £ 3.00% £ 5.00% £ 6.50% £ 8.00% > 8.00% 4.77% 5.34%

% R.K Adonan Kotor 0.01% 0.01%

Central Kitchen
Central Kitchen % R.K Sisa Cleaning tong 0.00% 0.00%

% R.B Bakaran 0.00% 0.02%

% R.B Metal Detector 0.00% 0.00%

Moulding % R.B Sisa Cleaning Cetakan 0.00% 0.00%

% R.K Adonan Kotor 0.00% 0.02%

% R.B Bentuk Visual 0.04% 0.01%

% R.B Dimensi 0.03% 0.08%

Oven % R.B Warna 0.07% 0.07%

% R.B MC/Lain – Lain 0.03% 0.08%

% R.Kotor 0.07% 0.07%

% R.B. Pecah dari box 0.09% 0.15%

% R.B. Packing Table 0.13% 0.26%

% R.B. Jatuhan bawah nampan 0.08% 0.07%

Sandwiching % R.B. Multiplier dan conveyor transfer 0.20% 0.20%

% R.B. Endrobber 0.05% 0.05%

% R.B. Cooling Tunell 0.08% 0.07%

 % R.K. Jatuhan lantai 0.09% 0.17%

% R.B. Hasil tes piece metal 0.00% 0.00%

% R.B. Bubuk di bawah nampan 0.00% 0.00%

Metal Detector % R.B. Scraper coklat do belt 0.00% 0.00%

% R.K. Hasil deteksi metal ( kontaminasi ) 0.00% 0.00%

% R.K. Jatuhan lantai 0.02% 0.02%

% R.B. Rijeck bersih mesin bungkus 0.21% 0.25%

Mesin % R.K. Jatuhan lantai 0.05% 0.07%

% R.K. Cleaning mesin 0.05% 0.02%

% - Total Reject 1.31% 1.67%

% - WIP Adonan 0.10% 0.08%

% - Produk Hold / WIP

- Others
% - Over weight / Under weight 1.23% 1.84%

% - Reject QC 0.03% 0.04%

% - Total Reject + Others 2.67% 3.63%

% - Losses 2.10% 1.71%

3 b Variance PM All SAP BW % £ 1.50% £ 1.75% £ 2.50% £ 3.00% > 3.00% 1.89% 1.07%

- Cello % £ 2.00% £ 2.61% £ 2.93% £ 4.19% > 4.19% 2.07% 0.17%

4 Labour Productivity mhrs/tons £ 43.88 £ 47.75 £ 49.49 £ 50.73 > 50.73 40.68 38.18

No. Masalah Penyebab Tindakan Perbaikan Tindakan Pencegaha

1 Achievement
Week : 27 – 03 Desember

Week : 04 – 10 Desember
DT: 8,33% IMS: 1,33% DR: 1,32%

Week : 11 – 17 Desember

Week : 18 – 24 Desember

Week : 25 – 31 Desember

2 SBL un explain
Week : 27 – 03 Desember
 Week : 04 – 10 Desember

Week : 11 – 17 Desember

Week : 18 – 24 Desember

Week : 25 – 31 Desember

3 Variance RM
Week : 27 – 03 Desember

Week : 04 – 10 Desember

Week : 11 – 17 Desember
 Week : 18 – 24 Desember

Week : 25 – 31 Desember

4 Variance PM
Week : 27 – 03 Desember

Week : 04 – 10 Desember

Week : 11 – 17 Desember

Week : 18 – 24 Desember

Week : 25 – 31 Desember

5 Labour
Week : 27 – 03 Desember
Week : 04 – 10 Desember

Week : 11 – 17 Desember

Week : 18 – 24 Desember

Week : 25 – 31 Desember
PORT Production Department
Periode : Semester 2
6 - Better 2023
N
o.
11 – 17 Des 18 – 24 Des 25 – 31 Des Month to date F
or
93.95% 92.12% m
:
P
93.95% 92.12%
R
O
0.00% 0.00% 0
0
2.96% 4.33% 0
2/
0.42% 0.18% C
Ix
x
0.44% 1.38%
x
x/
0.00% 0.00% 2
0/
2.17% 1.56% 0
1-
5.98% 0.00% 7.45% 0

0.06% 0.43%

3.80% 2.47%

4.75%

0.01%
0.00%

0.13%

0.00%

0.00%

0.10%

0.00%

0.00%

0.43%

0.00%

0.43%

0.12%

0.21%

0.06%

0.18%

0.04%

0.07%
0.11%

0.00%

0.00%

0.00%

0.00%

0.02%

0.26%

0.08%

0.05%

2.31% 0.00% 0.00%

0.08%

1.63%

0.03%

4.06% 0.00% 0.00%

0.69% 0.00% 0.00%

 2.03% 1.90%

2.43%

42.30

ndakan Pencegahan PIC

 PT. MAYORA INDAH WEEKLY KPI REPORT
JATAKE 2
PRODUCTION LINE 7 – Roma Kelapa Cream

No KPI UNIT A B C D E 27 – 03 Des 04 – 10 Des

1 Achievement SAP BW % ³ 92.5% ³ 85.0% ³ 82.0% ³ 80.0% < 80.0% 87.93% 85.76%

Achievement Manual % ³ 92.5% ³ 85.0% ³ 82.0% ³ 80.0% < 80.0% 88.68% 85.86%

LS/ES : Late Start Early Stop 0.00% 0.00%

DT : Down Time 3.09% 9.81%

SA : Setup & Adjustment 0.00% 0.00%

IMS : Idling & Minor Stopeges 2.88% 0.89%

RS : Reduce Speed 0.00% 0.00%

DR : Defect & Rework 4.27% 3.53%

Total SBL 10.24% 14.23%

2 SBL un explain % £ 1.00% £ 1.50% £ 2.00% £ 2.50% > 2.50% 1.09% -0.09%

3 a Variance RM SAP BW by SKU % £ 3.00% £ 5.00% £ 6.50% £ 8.00% > 8.00% 4.84% 4.14%

Variance RM Manual by line % £ 3.00% £ 5.00% £ 6.50% £ 8.00% > 8.00% 8.64% 10.72%

% R.K Adonan Kotor 0.04% 0.02%

Central Kitchen
Central Kitchen % R.K Sisa Cleaning tong 0.00% 0.00%

% R.B Bakaran 0.00% 0.00%

% R.B Metal Detector 0.00% 0.00%

Moulding % R.B Sisa Cleaning Cetakan 0.00% 0.00%

% R.K Adonan Kotor 0.08% 0.13%

% R.B Bentuk Visual 0.28% 0.40%

% R.B Dimensi 0.00% 0.00%

Oven % R.B Warna 0.01% 0.00%

% R.B MC/Lain – Lain 0.02% 0.03%

% R.Kotor 0.02% 0.05%

% R.B. Pecah dari box 0.50% 0.25%

% R.B. Packing Table 0.74% 0.57%

% R.B. Jatuhan bawah nampan 0.27% 0.24%

Sandwiching % R.B. Multiplier dan conveyor transfer 0.35% 0.27%

% R.B. Endrobber 0.00% 0.00%

% R.B. Cooling Tunell 0.17% 0.09%

 % R.K. Jatuhan lantai 0.15% 0.15%

% R.B. Hasil tes piece metal 0.00% 0.00%

% R.B. Bubuk di bawah nampan 0.08% 0.05%

Metal Detector % R.B. Scraper coklat do belt 0.00% 0.00%

% R.K. Hasil deteksi metal ( kontaminasi ) 0.00% 0.00%

% R.K. Jatuhan lantai 0.05% 0.02%

% R.B. Rijeck bersih mesin bungkus 0.66% 0.80%

Mesin % R.K. Jatuhan lantai 0.12% 0.09%

% R.K. Cleaning mesin 0.00% 0.05%

% - Total Reject 3.55% 3.22%

% - WIP Adonan

% - Produk Hold / WIP

- Others
% - Over weight / Under weight 2.19% 3.25%

% - Reject QC 0.09% 0.08%

% - Total Reject + Others 5.83% 6.55%

% - Losses 2.81% 4.17%

3 b Variance PM All SAP BW % £ 1.50% £ 1.75% £ 2.50% £ 3.00% > 3.00% 0.59% 1.32%

- Cello % £ 2.00% £ 2.61% £ 2.93% £ 4.19% > 4.19% 3.02% 2.90%

4 Labour Productivity mhrs/tons £ 89.44 £ 97.33 £ 100.89 £ 103.42 > 103.42 71.64 78.35

No. Masalah Penyebab Tindakan Perbaikan Tindakan Pencegaha

1 Achievement
Week : 27 – 03 Desember

Week : 04 – 10 Desember

Week : 11 – 17 Desember

Week : 18 – 24 Desember

Week : 25 – 31 Desember

2 SBL un explain
Week : 27 – 03 Desember
 Week : 04 – 10 Desember

Week : 11 – 17 Desember

Week : 18 – 24 Desember

Week : 25 – 31 Desember

3 Variance RM
Week : 27 – 03 Desember

Week : 04 – 10 Desember

Week : 11 – 17 Desember
 Week : 18 – 24 Desember

Week : 25 – 31 Desember

4 Variance PM
Week : 27 – 03 Desember

Week : 04 – 10 Desember

Week : 11 – 17 Desember

Week : 18 – 24 Desember

Week : 25 – 31 Desember

5 Labour
Week : 27 – 03 Desember
Week : 04 – 10 Desember

Week : 11 – 17 Desember

Week : 18 – 24 Desember

Week : 25 – 31 Desember
 Production Department
PORT Periode : Semester 2
Kelapa Cream Coklat 2023
N
o.
11 – 17 Des 18 – 24 Des 25 – 31 Des Month to date F
or
90.26% 87.74% m
:
P
90.77% 87.33%
R
O
0.00% 0.00% 0
0
0.42% 4.80% 0
2/
0.00% 0.00% C
Ix
x
3.88% 2.43%
x
x/
0.00% 0.00% 2
0/
4.35% 4.02% 0
1-
8.64% 0.00% 11.25% 0

0.59% 0.54%

3.37% 3.42%

7.63%

0.02%
0.00%

0.00%

0.00%

0.00%

0.13%

0.41%

0.07%

0.00%

0.06%

0.07%

0.28%

0.35%

0.40%

0.49%

0.00%

0.26%
0.15%

0.00%

0.09%

0.00%

0.00%

0.08%

0.83%

0.15%

0.15%

3.99% 0.00% 0.00%

2.69%

0.09%

6.77% 0.00% 0.00% 0.00%

0.86% 0.00% 0.00% 0.00%

 2.16% 1.52%

0.34%

76.89

ndakan Pencegahan PIC

 PT. MAYORA INDAH WEEKLY KPI REPORT
JATAKE 2
PRODUCTION LINE 6 – All

No KPI UNIT A B C D E 03 – 09 Juli 10 – 16 Juli

1 Achievement SAP BW % ³ 92.5% ³ 85.0% ³ 82.0% ³ 80.0% < 80.0%

Achievement Manual % ³ 92.5% ³ 85.0% ³ 82.0% ³ 80.0% < 80.0%

LS/ES : Late Start Early Stop

DT : Down Time

SA : Setup & Adjustment

IMS : Idling & Minor Stopeges

RS : Reduce Speed

DR : Defect & Rework

Total SBL 0.00% 0.00%

2 SBL un explain % £ 1.00% £ 1.50% £ 2.00% £ 2.50% > 2.50%

3 a Variance RM SAP BW by SKU % £ 3.00% £ 5.00% £ 6.50% £ 8.00% > 8.00%

Variance RM Manual by line % £ 3.00% £ 5.00% £ 6.50% £ 8.00% > 8.00% 7.18%

% R.K Adonan Kotor 0.04%

Central Kitchen
Central Kitchen % R.K Sisa Cleaning tong 0.00%

% R.B Bakaran 0.00%

% R.B Metal Detector 0.00%

Moulding % R.B Sisa Cleaning Cetakan 0.00%

% R.K Adonan Kotor 0.12%

% R.B Bentuk Visual 0.20%

% R.B Dimensi 0.19%

Oven % R.B Warna 0.15%

% R.B MC/Lain – Lain 0.21%

% R.Kotor 0.16%

% R.B. Pecah dari box 0.37%

% R.B. Packing Table 0.40%

% R.B. Jatuhan bawah nampan 0.15%

Sandwiching % R.B. Multiplier dan conveyor transfer 0.17%

% R.B. Endrobber 0.06%

% R.B. Cooling Tunell 0.13%

 % R.K. Jatuhan lantai 0.03%

% R.B. Hasil tes piece metal 0.04%

% R.B. Bubuk di bawah nampan 0.00%

Metal Detector % R.B. Scraper coklat do belt 0.00%

% R.K. Hasil deteksi metal ( kontaminasi ) 0.03%

% R.K. Jatuhan lantai 0.43%

% R.B. Rijeck bersih mesin bungkus 0.24%

Mesin % R.K. Jatuhan lantai 0.11%

% R.K. Cleaning mesin 0.06%

% - Total Reject 3.29% 0.00%

% - WIP Adonan

% - Produk Hold / WIP

- Others
% - Over weight / Under weight 0.19%

% - Reject QC 1.84%

% - Total Reject + Others 5.32% 0.00%

% - Losses 1.86% 0.00%

3 b Variance PM All SAP BW % £ 1.50% £ 1.75% £ 2.50% £ 3.00% > 3.00%

- Cello % £ 2.00% £ 2.61% £ 2.93% £ 4.19% > 4.19%

4 Labour Productivity mhrs/tons £ 37.36 £ 40.66 £ 42.14 £ 43.2 > 43.2

No. Masalah Penyebab Tindakan Perbaikan Tindakan Pencegaha

1 Achievement
Week : 03 – 09 Juli

Week : 10 – 16 Juli

Week : 17 – 23 Juli

Week : 24 – 30 Juli

2 SBL un explain
Week : 03 – 09 Juli

Week : 10 – 16 Juli
 Week : 17 – 23 Juli

Week : 24 – 30 Juli

3 Variance RM
Week : 03 – 09 Juli

Week : 10 – 16 Juli

Week : 17 – 23 Juli

Week : 24 – 30 Juli

4 Variance PM
Week : 03 – 09 Juli
 Week : 10 – 16 Juli

Week : 17 – 23 Juli

Week : 24 – 30 Juli

5 Labour
Week : 03 – 09 Juli

Week : 10 – 16 Juli

Week : 17 – 23 Juli

Week : 24 – 30 Juli
 Producti
on
Departm
T ent
All Periode
N :
Septemb
o.
17 – 23 Juli 24 – 30Juli Month to date F
er2022
or
m
:
P
95.42%
R
O
0.00% 0
0
3.36% 0
2/
1.15% C
Ix
x
1.32%
x
x/
0.00% 2
0/
2.66% 0
1-
0.00% 0.00% 8.49% 0

-3.91%
0.00% 0.00% 0.00%

0.00% 0.00% 0.00%

0.00% 0.00% 0.00%

ndakan Pencegahan PIC
 PT. MAYORA WEEKLY KPI REPORT
INDAH
JATAKE 2 PRODUCTION LINE 7 – Sari Gandum

No KPI UNIT A B C D E 03 – 09 Juli 10 – 16 Juli

1 Achievement SAP BW % ³ 92.5% ³ 85.0% ³ 82.0% ³ 80.0% < 80.0%

Achievement Manual % ³ 92.5% ³ 85.0% ³ 82.0% ³ 80.0% < 80.0%

LS/ES : Late Start Early Stop

DT : Down Time

SA : Setup & Adjustment

IMS : Idling & Minor Stopeges

RS : Reduce Speed

DR : Defect & Rework

Total SBL 0.00% 0.00%

2 SBL un explain % £ 1.00% £ 1.50% £ 2.00% £ 2.50% > 2.50%

3 a Variance RM SAP BW by SKU % £ 3.00% £ 5.00% £ 6.50% £ 8.00% > 8.00%

Variance RM Manual by line % £ 3.00% £ 5.00% £ 6.50% £ 8.00% > 8.00%

% R.K Adonan Kotor

Central Kitchen
Central Kitchen % R.K Sisa Cleaning tong

% R.B Bakaran

% R.B Metal Detector

Moulding % R.B Sisa Cleaning Cetakan

% R.K Adonan Kotor

% R.B Bentuk Visual

% R.B Dimensi

Oven % R.B Warna

% R.B MC/Lain – Lain

% R.Kotor

% R.B. Pecah dari box

% R.B. Packing Table

% R.B. Jatuhan bawah nampan

Sandwiching
% R.B. Multiplier dan conveyor transfer

% R.B. Cooling Tunell

% R.K. Jatuhan lantai

 % R.B. Hasil tes piece metal

% R.B. Bubuk di bawah nampan

Metal Detector % R.B. Scraper coklat do belt

% R.K. Hasil deteksi metal ( kontaminasi )

% R.K. Jatuhan lantai

% R.B. Rijeck bersih mesin bungkus

Mesin % R.K. Jatuhan lantai

% R.K. Cleaning mesin

% - Total Reject 0.00% 0.00%

% - WIP Adonan

% - Produk Hold / WIP

- Others
% - Over weight / Under weight

% - Reject QC

% - Total Reject + Others 0.00% 0.00%

% - Losses 0.00% 0.00%

3 b Variance PM All SAP BW % £ 1.56% £ 1.75% £ 2.50% £ 3.00% > 3.00%

 - Cello % £ 2.24% £ 2.61% £ 2.93% £ 4.19% > 4.19%

4 Labour Productivity mhrs/tons £ 49.59 £ 53.97 £ 55.94 £ 57.34 > 57.34

No. Masalah Penyebab Tindakan Perbaikan Tindakan Pencegaha

1 Achievement
Week : 03 – 09 Juli

Week : 10 – 16 Juli

Week : 17 – 23 Juli

Week : 24 – 30 Juli

2 SBL un explain
Week : 03 – 09 Juli
 Week : 10 – 16 Juli

Week : 17 – 23 Juli

Week : 24 – 30 Juli

3 Variance RM
Week : 03 – 09 Juli

Week : 10 – 16 Juli

Week : 17 – 23 Juli

Week : 24 – 30 Juli

4 Variance PM
Week : 03 – 09 Juli
 Week : 10 – 16 Juli

Week : 17 – 23 Juli

Week : 24 – 30 Juli

5 Labour
Week : 03 – 09 Juli

Week : 10 – 16 Juli

Week : 17 – 23 Juli

Week : 24 – 30 Juli
 Production Department
Periode : September
m 2022
No. Form :
PRO0002/CIxxxx/20/01-0
17 – 23 Juli 24 – 30Juli Month to date

0.00% 0.00% 0.00%

0.00% 0.00% 0.00%

0.00% 0.00% 0.00%

0.00% 0.00% 0.00%

ndakan Pencegahan PIC Batas waktu
 Weekly Produksi Line 7 All

PT. MAYORA INDAH WEEKLY KPI REPORT

JATAKE 2
PRODUCTION LINE 7 – Roma Kelapa ALL

No KPI UNIT A B C D E 03 – 09 Juli 10 – 16 Juli

1 Achievement SAP BW % ³ 92.5% ³ 85.0% ³ 82.0% ³ 80.0% < 80.0%

Achievement Manual % ³ 92.5% ³ 85.0% ³ 82.0% ³ 80.0% < 80.0%

LS/ES : Late Start Early Stop

DT : Down Time

SA : Setup & Adjustment

IMS : Idling & Minor Stopeges

RS : Reduce Speed

DR : Defect & Rework

Total SBL 0.00% 0.00%

2 SBL un explain % £ 1.00% £ 1.50% £ 2.00% £ 2.50% > 2.50%

3 a Variance RM SAP BW by SKU % £ 3.00% £ 5.00% £ 6.50% £ 8.00% > 8.00%

Variance RM Manual by line % £ 3.00% £ 5.00% £ 6.50% £ 8.00% > 8.00%

% R.K Adonan Kotor

Central Kitchen

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Central Kitchen % R.K Sisa Cleaning tong

% R.B Bakaran

% R.B Metal Detector

Moulding % R.B Sisa Cleaning Cetakan

% R.K Adonan Kotor

% R.B Bentuk Visual

% R.B Dimensi

Oven % R.B Warna

% R.B MC/Lain – Lain

% R.Kotor

% R.B. Pecah dari box

% R.B. Packing Table

% R.B. Jatuhan bawah nampan

Sandwiching
% R.B. Multiplier dan conveyor transfer

% R.B. Cooling Tunell

% R.K. Jatuhan lantai

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% R.B. Hasil tes piece metal

% R.B. Bubuk di bawah nampan

Metal Detector % R.B. Scraper coklat do belt

% R.K. Hasil deteksi metal ( kontaminasi )

% R.K. Jatuhan lantai

% R.B. Rijeck bersih mesin bungkus

Mesin % R.K. Jatuhan lantai

% R.K. Cleaning mesin

% - Total Reject 0.00% 0.00%

% - WIP Adonan

% - Produk Hold / WIP

- Others
% - Over weight / Under weight

% - Reject QC

% - Total Reject + Others 0.00% 0.00%

% - Losses 0.00% 0.00%

3 b Variance PM All SAP BW % £ 1.56% £ 1.75% £ 2.50% £ 3.00% > 3.00%

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- Cello % £ 2.24% £ 2.61% £ 2.93% £ 4.19% > 4.19%

4 Labour Productivity mhrs/tons £ 49.59 £ 53.97 £ 55.94 £ 57.34 > 57.34

No. Masalah Penyebab Tindakan Perbaikan Tindakan Pencegaha

1 Achievement
Week : 03 – 09 Juli

Week : 10 – 16 Juli

Week : 17 – 23 Juli

Week : 24 – 30 Juli

2 SBL un explain

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Week : 03 – 09 Juli

Week : 10 – 16 Juli

Week : 17 – 23 Juli

Week : 24 – 30 Juli

3 Variance RM
Week : 03 – 09 Juli

Week : 10 – 16 Juli

Week : 17 – 23 Juli

Week : 24 – 30 Juli

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4 Variance PM
Week : 03 – 09 Juli

Week : 10 – 16 Juli

Week : 17 – 23 Juli

Week : 24 – 30 Juli

5 Labour
Week : 03 – 09 Juli

Week : 10 – 16 Juli

Week : 17 – 23 Juli

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Week : 24 – 30 Juli

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Production Department
Periode : September
ALL 2022
No. Form :
PRO0002/CIxxxx/20/01-0
17 – 23 Juli 24 – 30Juli Month to date

0.00% 0.00% 0.00%

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0.00% 0.00% 0.00%

0.00% 0.00% 0.00%

0.00% 0.00% 0.00%

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ndakan Pencegahan PIC Batas waktu

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 PT. MAYORA INDAH WEEKLY KPI REPORT
JATAKE 2
PRODUCTION LINE 8 – Marie Susu

No KPI UNIT A B C D E 27 – 03 Des

1 Achievement SAP BW % ³ 92.5% ³ 85.0% ³ 82.0% ³ 80.0% < 80.0% 89.26%

Achievement Manual % ³ 92.5% ³ 85.0% ³ 82.0% ³ 80.0% < 80.0% 86.29%

LS/ES : Late Start Early Stop 0.00%

DT : Down Time 4.79%

SA : Setup & Adjustment 0.25%

IMS : Idling & Minor Stopeges 1.25%

RS : Reduce Speed 3.38%

DR : Defect & Rework 3.76%

Total SBL 13.43%

2 SBL un explain % £ 1.00% £ 1.50% £ 2.00% £ 2.50% > 2.50% 0.28%

3a Variance RM SAP BW by SKU % £ 3.00% £ 5.00% £ 6.50% £ 8.00% > 8.00% 3.51%

Variance RM Manual by line % £ 3.00% £ 5.00% £ 6.50% £ 8.00% > 8.00% 7.93%

% R.K Adonan Kotor 0.05%

Central Kitchen
Central Kitchen % R.K Sisa Cleaning tong 0.00%

% R.B Bakaran 0.00%

% R.B Metal Detector 0.00%

Moulding % R.B Sisa Cleaning Cetakan 0.00%

% R.K Adonan Kotor 0.05%

% R.B Bentuk Visual 1.85%

% R.B Dimensi 0.00%

Oven % R.B Warna 0.07%

% R.B MC/Lain – Lain 0.11%

% R.Kotor 0.02%

% R.B. Pecah dari box 0.22%

% R.B. Packing Table 0.39%

% R.B. Jatuhan bawah nampan 0.18%

Sandwiching
% R.B. Multiplier dan conveyor transfer 0.00%

% R.B. Cooling Tunell 0.00%

% R.K. Jatuhan lantai 0.02%

 % R.B. Hasil tes piece metal 0.04%

% R.B. Bubuk di bawah nampan 0.12%

Metal Detector % R.B. Scraper coklat do belt 0.00%

% R.K. Hasil deteksi metal ( kontaminasi ) 0.00%

% R.K. Jatuhan lantai 0.02%

% R.B. Rijeck bersih mesin bungkus 0.63%

Mesin % R.K. Jatuhan lantai 0.08%

% R.K. Cleaning mesin 0.05%

% - Total Reject 3.89%

% - WIP Adonan

% - Produk Hold / WIP

- Others
% - Over weight / Under weight 2.09%

% - Reject QC 0.11%

% - Total Reject + Others 6.09%

% - Losses 1.84%

3b Variance PM All SAP BW % £ 2.00% £ 2.25% £ 2.50% £ 3.00% > 3.00% 1.59%
 - Cello % £ 3.00% £ 3.50% £ 4.00% £ 4.50% > 4.50% 1.18%

4 Labour Productivity mhrs/tons £ 66.22 £ 72.06 £ 74.7 £ 76.56 > 76.56 56.61

No. Masalah Penyebab Tindakan Perbaikan

1 Achievement
Week : 27 – 03 Desember
DT: 4,79% DR: 3,76% RS: 3,38% IMS: 1,25%

Week : 04 – 10 Desember
DT: 15,21% RS: 3,00% IMS: 2,63% DR: 2,58% SA: 1,33%

Week : 11 – 17 Desember

Week : 18 – 24 Desember

Week : 25 – 31 Desember

2 SBL un explain
Week : 27 – 03 Desember
 Week : 04 – 10 Desember

Week : 11 – 17 Desember

Week : 18 – 24 Desember

Week : 25 – 31 Desember

3 Variance RM
Week : 27 – 03 Desember

Week : 04 – 10 Desember

Week : 11 – 17 Desember

Week : 18 – 24 Desember
 Week : 25 – 31 Desember

4 Variance PM
Week : 27 – 03 Desember

Week : 04 – 10 Desember

Week : 11 – 17 Desember

Week : 18 – 24 Desember

Week : 25 – 31 Desember

5 Labour
Week : 27 – 03 Desember
Week : 04 – 10 Desember

Week : 11 – 17 Desember

Week : 18 – 24 Desember

Week : 25 – 31 Desember
 Production Department
RT Periode : Semester 2
arie Susu 2023
No. Form : PRO0002/CIxxxx/20/01-
0
04 – 10 Des 11 – 17 Des 18 – 24 Des 25 – 31 Des Month to date

73.43% 88.70% 83.69%

75.14% 87.38% 82.94%

0.00% 0.00% 0.00%

15.21% 0.58% 6.86%

1.33% 0.42% 0.67%

2.63% 2.54% 2.14%

3.00% 2.54% 2.97%

2.58% 3.89% 3.41%

24.75% 9.97% 0.00% 16.05%

0.11% 2.64% 1.01%

4.07% 6.71% 5.41%

8.07% 5.74%

0.05% 0.03%
0.00% 0.00%

0.00% 0.00%

0.00% 0.00%

0.00% 0.00%

0.06% 0.07%

0.45% 0.26%

0.00% 0.00%

0.02% 0.04%

0.09% 0.09%

0.04% 0.03%

0.16% 0.12%

0.55% 0.34%

0.15% 0.19%

0.00% 0.00%

0.00% 0.00%

0.01% 0.04%
0.03% 0.02%

0.13% 0.13%

0.00% 0.00%

0.00% 0.00%

0.00% 0.01%

1.01% 2.12%

0.14% 0.09%

0.15% 0.24%

3.06% 3.83% 0.00% 0.00%

2.44% 0.28%

0.09% 0.12%

5.59% 4.23% 0.00% 0.00%

2.48% 1.51% 0.00% 0.00%

5.17% 6.68% 6.00%

7.26% 9.52%

61.55 68.69

Tindakan Pencegahan PIC

 Weekly Produksi LIne 8 B

PT. MAYORA INDAH WEEKLY KPI REPORT

JATAKE 2
PRODUCTION LINE 8 – Marie Gold

No KPI UNIT A B C D E 27 – 03 Des

1 Achievement SAP BW % ³ 92.5% ³ 85.0% ³ 82.0% ³ 80.0% < 80.0% 91.34%

Achievement Manual % ³ 92.5% ³ 85.0% ³ 82.0% ³ 80.0% < 80.0% 95.90%

LS/ES : Late Start Early Stop 0.00%

DT : Down Time 0.00%

SA : Setup & Adjustment 2.28%

IMS : Idling & Minor Stopeges 0.45%

RS : Reduce Speed 0.00%

DR : Defect & Rework 3.22%

Total SBL 5.95%

2 SBL un explain % £ 1.00% £ 1.50% £ 2.00% £ 2.50% > 2.50% -1.85%

3a Variance RM SAP BW by SKU % £ 3.00% £ 5.00% £ 6.50% £ 8.00% > 8.00% 3.52%

Variance RM Manual by line % £ 3.00% £ 5.00% £ 6.50% £ 8.00% > 8.00% 0.43%

% R.K Adonan Kotor 0.07%

Central Kitchen

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Central Kitchen % R.K Sisa Cleaning tong 0.00%

% R.B Bakaran 0.00%

% R.B Metal Detector 0.00%

Moulding % R.B Sisa Cleaning Cetakan 0.00%

% R.K Adonan Kotor 0.28%

% R.B Bentuk Visual 0.37%

% R.B Dimensi 0.16%

Oven % R.B Warna 0.07%

% R.B MC/Lain – Lain 0.41%

% R.Kotor 0.22%

% R.B. Pecah dari box 0.27%

% R.B. Packing Table 0.70%

% R.B. Jatuhan bawah nampan 0.12%

Sandwiching
% R.B. Multiplier dan conveyor transfer 0.00%

% R.B. Cooling Tunell 0.00%

% R.K. Jatuhan lantai 0.01%

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 Weekly Produksi LIne 8 B

% R.B. Hasil tes piece metal 0.06%

% R.B. Bubuk di bawah nampan 0.14%

Metal Detector % R.B. Scraper coklat do belt 0.01%

% R.K. Hasil deteksi metal ( kontaminasi ) 0.00%

% R.K. Jatuhan lantai 0.01%

% R.B. Rijeck bersih mesin bungkus 0.73%

Mesin % R.K. Jatuhan lantai 0.13%

% R.K. Cleaning mesin 0.12%

% - Total Reject 3.87%

% - WIP Adonan

% - Produk Hold / WIP

- Others
% - Over weight / Under weight 0.60%

% - Reject QC 0.11%

% - Total Reject + Others 4.58%

% - Losses -4.16%

3b Variance PM All SAP BW % £ 2.00% £ 2.25% £ 2.50% £ 3.00% > 3.00% 2.59%

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- Cello % £ 3.00% £ 3.50% £ 4.00% £ 4.50% > 4.50% 6.10%

4 Labour Productivity mhrs/tons £ 115.83 £ 126.05 £ 130.66 £ 133.93 > 133.93 104.69

No. Masalah Penyebab Tindakan Perbaikan

1 Achievement
Week : 27 – 03 Desember
DR: 3,22% SA: 2,28% IMS: 0,45%

Week : 04 – 10 Desember
IMS: 3,25% SA: 3,07% DR: 2,96% DT: 1,19%

Week : 11 – 17 Desember

Week : 18 – 24 Desember

Week : 25 – 31 Desember

2 SBL un explain
Week : 27 – 03 Desember

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 Weekly Produksi LIne 8 B

Week : 04 – 10 Desember

Week : 11 – 17 Desember

Week : 18 – 24 Desember

Week : 25 – 31 Desember

3 Variance RM
Week : 27 – 03 Desember

Week : 04 – 10 Desember

Week : 11 – 17 Desember

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Week : 18 – 24 Desember

Week : 25 – 31 Desember

4 Variance PM
Week : 27 – 03 Desember

Week : 04 – 10 Desember

Week : 11 – 17 Desember

Week : 18 – 24 Desember

Week : 25 – 31 Desember

5 Labour

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 Weekly Produksi LIne 8 B

Week : 27 – 03 Desember

Week : 04 – 10 Desember

Week : 11 – 17 Desember

Week : 18 – 24 Desember

Week : 25 – 31 Desember

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T Production Department
Periode : Semester 2 2023
rie Gold
No. Form : PRO0002/CIxxxx/20/01-0

04 – 10 Des 11 – 17 Des 18 – 24 Des 25 – 31 Des Month to date

90.20% 88.92% 90.38%

89.46% 88.31% 91.77%

0.00% 0.00% 0.00%

1.19% 0.00% 0.43%

3.07% 4.02% 2.96%

3.25% 3.42% 2.14%

0.00% 0.00% 0.00%

2.96% 3.67% 3.23%

10.47% 11.11% 0.00% 8.76%

0.07% 0.58% -0.53%

3.54% 3.79% 2.91%

10.42% 2.36%

0.11% 0.07%

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0.00% 0.00%

0.00% 0.00%

0.00% 0.00%

0.00% 0.00%

0.46% 0.17%

0.69% 1.05%

0.05% 0.14%

0.03% 0.26%

0.39% 0.31%

0.12% 0.05%

0.18% 0.19%

0.40% 0.51%

0.09% 0.17%

0.00% 0.00%

0.00% 0.00%

0.02% 0.02%

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0.05% 0.10%

0.13% 0.13%

0.00% 0.00%

0.00% 0.00%

0.01% 0.00%

0.55% 0.66%

0.16% 0.07%

0.00% 0.00%

3.42% 3.91% 0.00% 0.00%

1.04% 0.95%

0.11% 0.13%

4.57% 4.99% 0.00% 0.00%

5.85% -2.63% 0.00% 0.00%

4.00% 1.96% 3.35%

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6.33% 3.53%

117.13 102.29

Tindakan Pencegahan PIC

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PT. MAYORA INDAH WEEKLY KPI REPORT

JATAKE 2
PRODUCTION LINE 8 – Marrie Gold Coklat

No KPI UNIT A B C D E 27 – 03 Des

1 Achievement SAP BW % ³ 92.5% ³ 85.0% ³ 82.0% ³ 80.0% < 80.0% 86.16%

Achievement Manual % ³ 92.5% ³ 85.0% ³ 82.0% ³ 80.0% < 80.0% 85.24%

LS/ES : Late Start Early Stop 0.00%

DT : Down Time 0.00%

SA : Setup & Adjustment 10.14%

IMS : Idling & Minor Stopeges 0.00%

RS : Reduce Speed 0.00%

DR : Defect & Rework 4.30%

Total SBL 14.44%

2 SBL un explain % £ 1.00% £ 1.50% £ 2.00% £ 2.50% > 2.50% 0.32%

3 a Variance RM SAP BW by SKU % £ 3.00% £ 5.00% £ 6.50% £ 8.00% > 8.00% 3.40%

Variance RM Manual by line % £ 3.00% £ 5.00% £ 6.50% £ 8.00% > 8.00% 5.63%

% R.K Adonan Kotor 0.05%

Central Kitchen

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Central Kitchen % R.K Sisa Cleaning tong 0.00%

% R.B Bakaran 0.00%

% R.B Metal Detector 0.00%

Moulding % R.B Sisa Cleaning Cetakan 0.00%

% R.K Adonan Kotor 0.15%

% R.B Bentuk Visual 0.28%

% R.B Dimensi 0.30%

Oven % R.B Warna 0.09%

% R.B MC/Lain – Lain 0.11%

% R.Kotor 0.04%

% R.B. Pecah dari box 0.38%

% R.B. Packing Table 0.54%

% R.B. Jatuhan bawah nampan 0.49%

Sandwiching
% R.B. Multiplier dan conveyor transfer 0.00%

% R.B. Cooling Tunell 0.00%

% R.K. Jatuhan lantai 0.03%

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% R.B. Hasil tes piece metal 0.08%

% R.B. Bubuk di bawah nampan 0.22%

Metal Detector % R.B. Scraper coklat do belt 0.00%

% R.K. Hasil deteksi metal ( kontaminasi ) 0.00%

% R.K. Jatuhan lantai 0.00%

% R.B. Rijeck bersih mesin bungkus 2.45%

Mesin % R.K. Jatuhan lantai 0.23%

% R.K. Cleaning mesin 0.14%

% - Total Reject 5.58%

% - WIP Adonan 0.21%

% - Produk Hold / WIP

- Others
% - Over weight / Under weight 0.80%

% - Reject QC 0.15%

% - Total Reject + Others 6.73%

% - Losses -1.11%

3 b Variance PM All SAP BW % £ 2.00% £ 2.25% £ 2.50% £ 3.00% > 3.00% 1.76%

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- Cello % £ 3.00% £ 3.50% £ 4.00% £ 4.50% > 4.50% 3.67%

4 Labour Productivity mhrs/tons £ 94.59 £ 102.94 £ 106.71 £ 109.37 > 109.37 110.27

No. Masalah Penyebab Tindakan Perbaikan

1 Achievement
Week : 27 – 03 Desember
SA: 10,14% DR: 4,30%

Week : 04 – 10 Desember

Week : 11 – 17 Desember

Week : 18 – 24 Desember

Week : 25 – 31 Desember

2 SBL un explain
Week : 27 – 03 Desember

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Week : 04 – 10 Desember

Week : 11 – 17 Desember

Week : 18 – 24 Desember

Week : 25 – 31 Desember

3 Variance RM
Week : 27 – 03 Desember

Week : 04 – 10 Desember

Week : 11 – 17 Desember

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Week : 18 – 24 Desember

Week : 25 – 31 Desember

4 Variance PM
Week : 27 – 03 Desember

Week : 04 – 10 Desember

Week : 11 – 17 Desember

Week : 18 – 24 Desember

Week : 25 – 31 Desember

5 Labour

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Week : 27 – 03 Desember

Week : 04 – 10 Desember

Week : 11 – 17 Desember

Week : 18 – 24 Desember

Week : 25 – 31 Desember

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RT Production Department
Periode : Semester 2 2023
e Gold Coklat
No. Form : PRO0002/CIxxxx/20/01-
0
04 – 10 Des 11 – 17 Des 18 – 24 Des 25 – 31 Des Month to date

96.27% 95.21% 92.15%

96.28% 95.11% 91.80%

0.00% 0.00% 0.00%

0.52% 0.00% 0.13%

0.00% 0.35% 3.93%

0.00% 0.00% 0.00%

0.00% 0.00% 0.00%

4.45% 4.10% 4.26%

4.98% 4.44% 8.32%

-1.26% 0.45% -0.12%

3.63% 6.59% 5.36%

4.39% 5.56%

0.06% 0.06%

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0.00% 0.00%

0.00% 0.00%

0.00% 0.00%

0.00% 0.00%

0.14% 0.24%

0.14% 0.21%

0.00% 0.00%

0.00% 0.02%

0.70% 0.85%

0.07% 0.07%

0.31% 0.23%

0.54% 0.43%

0.21% 0.11%

0.00% 0.00%

0.00% 0.00%

0.00% 0.01%

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0.12% 0.08%

0.15% 0.06%

0.00% 0.00%

0.00% 0.00%

0.01% 0.01%

0.91% 0.83%

0.26% 0.08%

0.00% 0.07%

3.64% 3.37% 0.00%

0.27% 0.18%

0.67% 1.19%

0.14% 0.10%

4.71% 4.84% 0.00%

-0.32% 0.72% 0.00%

1.09% 1.44% 0.77%

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-1.02% 2.51%

107.99 95.61

Tindakan Pencegahan PIC

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PT. MAYORA INDAH WEEKLY KPI REPORT

JATAKE 2 PRODUCTION LINE 8 – Marrie ALL

No KPI UNIT A B C D E 27 – 03 Des 04 – 10 Des

1 Achievement SAP BW % ³ 92.5% ³ 85.0% ³ 82.0% ³ 80.0% < 80.0% 89.42% 82.10%

Achievement Manual % ³ 92.5% ³ 85.0% ³ 82.0% ³ 80.0% < 80.0% 90.54% 84.28%

LS/ES : Late Start Early Stop 0.00% 0.00%

DT : Down Time 1.42% 5.81%

SA : Setup & Adjustment 3.07% 2.07%

IMS : Idling & Minor Stopeges 0.60% 2.61%

RS : Reduce Speed 1.00% 1.01%

DR : Defect & Rework 3.57% 3.03%

Total SBL 9.67% 14.53%

2 SBL un explain % £ 1.00% £ 1.50% £ 2.00% £ 2.50% > 2.50% -0.22% 1.19%

3 a Variance RM SAP BW by SKU % £ 3.00% £ 5.00% £ 6.50% £ 8.00% > 8.00% 3.50% 3.69%

Variance RM Manual by line % £ 3.00% £ 5.00% £ 6.50% £ 8.00% > 8.00% 4.07% 8.78%

% R.K Adonan Kotor 0.06% 0.08%

Central Kitchen

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Central Kitchen % R.K Sisa Cleaning tong 0.00% 0.00%

% R.B Bakaran 0.00% 0.00%

% R.B Metal Detector 0.00% 0.00%

Moulding % R.B Sisa Cleaning Cetakan 0.00% 0.00%

% R.K Adonan Kotor 0.17% 0.27%

% R.B Bentuk Visual 0.92% 0.53%

% R.B Dimensi 0.12% 0.02%

Oven % R.B Warna 0.07% 0.02%

% R.B MC/Lain – Lain 0.25% 0.32%

% R.Kotor 0.12% 0.08%

% R.B. Pecah dari box 0.27% 0.19%

% R.B. Packing Table 0.56% 0.47%

% R.B. Jatuhan bawah nampan 0.20% 0.13%

Sandwiching
% R.B. Multiplier dan conveyor transfer 0.00% 0.00%

% R.B. Cooling Tunell 0.00% 0.00%

% R.K. Jatuhan lantai 0.02% 0.01%

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% R.B. Hasil tes piece metal 0.05% 0.05%

% R.B. Bubuk di bawah nampan 0.14% 0.13%

Metal Detector % R.B. Scraper coklat do belt 0.01% 0.00%

% R.K. Hasil deteksi metal ( kontaminasi ) 0.00% 0.00%

% R.K. Jatuhan lantai 0.01% 0.01%

% R.B. Rijeck bersih mesin bungkus 0.95% 0.77%

Mesin % R.K. Jatuhan lantai 0.13% 0.16%

% R.K. Cleaning mesin 0.10% 0.05%

% - Total Reject 4.13% 3.31%

% - WIP Adonan

% - Produk Hold / WIP

- Others
% - Over weight / Under weight 1.16% 1.38%

% - Reject QC 0.12% 0.11%

% - Total Reject + Others 5.41% 4.80%

% - Losses -1.35% 3.97%

3 b Variance PM All SAP BW % £ 2.00% £ 2.25% £ 2.50% £ 3.00% > 3.00% 2.28% 3.55%

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- Cello % £ 3.00% £ 3.50% £ 4.00% £ 4.50% > 4.50% 4.00% 4.24%

4 Labour Productivity mhrs/tons £ 91.73 £ 99.82 £ 103.47 £ 106.06 > 106.06 87.91 95.19

No. Masalah Penyebab Tindakan Perbaikan Tindakan Pencegaha

1 Achievement
Week : 27 – 03 Desember
DR: 3,57% SA: 3,07% DT: 1,42% RS: 1,00%

Week : 04 – 10 Desember
DT: 5,81% DR: 3,03% IMS: 2,61% SA: 2,07%

Week : 11 – 17 Desember

Week : 18 – 24 Desember

Week : 25 – 31 Desember

2 SBL un explain
Week : 27 – 03 Desember

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Week : 04 – 10 Desember

Week : 11 – 17 Desember

Week : 18 – 24 Desember

Week : 25 – 31 Desember

3 Variance RM
Week : 27 – 03 Desember

Week : 04 – 10 Desember

Week : 11 – 17 Desember

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Week : 18 – 24 Desember

Week : 25 – 31 Desember

4 Variance PM
Week : 27 – 03 Desember

Week : 04 – 10 Desember

Week : 11 – 17 Desember

Week : 18 – 24 Desember

Week : 25 – 31 Desember

5 Labour

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Week : 27 – 03 Desember

Week : 04 – 10 Desember

Week : 11 – 17 Desember

Week : 18 – 24 Desember

Week : 25 – 31 Desember

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Production Department
Periode : Semester 2 2023
L
No. Form : PRO0002/CIxxxx/20/01-
0
11 – 17 Des 18 – 24 Des 25 – 31 Des Month to date

90.21% 87.27%

89.23% 88.05%

0.00% 0.00%

0.23% 2.54%

1.76% 2.36%

2.28% 1.76%

0.99% 1.00%

3.86% 3.48%

9.11% 0.00% 11.13%

1.65% 0.82%

5.56% 4.12%

4.61%

0.05%

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0.00%

0.00%

0.00%

0.00%

0.14%

0.50%

0.05%

0.11%

0.32%

0.04%

0.17%

0.42%

0.17%

0.00%

0.00%

0.03%

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0.06%

0.12%

0.00%

0.00%

0.01%

1.37%

0.08%

0.12%

3.76% 0.00% 0.00%

0.81%

0.12%

4.68% 0.00% 0.00%

-0.08% 0.00% 0.00%

3.00% 3.33%

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5.16%

85.27

ndakan Pencegahan PIC

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WEEKLY KPI REPORT

PT. MAYORA INDAH
JATAKE 2 PRODUCTION LINE 9 – Sari Gandum Plan

No KPI UNIT A B C D E 27 – 03 Des

1 Achievement SAP BW % ³ 92.5% ³ 87.5% ³ 85.0% ³ 82.0% < 82.0% 90.26%

Achievement Manual % ³ 92.5% ³ 87.5% ³ 85.0% ³ 82.0% < 82.0% 91.28%

LS/ES : Late Start Early Stop 0.00%

DT : Down Time 2.30%

SA : Setup & Adjustment 3.49%

IMS : Idling & Minor Stopeges 0.43%

RS : Reduce Speed 0.00%

DR : Defect & Rework 2.29%

Total SBL 8.52%

2 SBL un explain % £ 1.00% £ 1.50% £ 2.00% £ 2.50% > 2.50% 0.19%

3 a Variance RM SAP BW by SKU % £ 3.00% £ 5.00% £ 6.50% £ 8.00% > 8.00% 3.39%

Variance RM Manual by line % £ 3.00% £ 5.00% £ 6.50% £ 8.00% > 8.00% 2.78%

% R.K Adonan Kotor 0.04%

Central Kitchen

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Central Kitchen % R.K Sisa Cleaning tong 0.00%

% R.B Bakaran 0.00%

% R.B Metal Detector 0.00%

Moulding % R.B Sisa Cleaning Cetakan 0.00%

% R.K Adonan Kotor 0.15%

% R.B Bentuk Visual 0.28%

% R.B Dimensi 0.29%

Oven % R.B Warna 0.15%

% R.B MC/Lain – Lain 0.52%

% R.Kotor 0.02%

% R.B. Pecah dari box 0.03%

% R.B. Packing Table 0.37%

% R.B. Jatuhan bawah nampan 0.00%

Sandwiching
% R.B. Multiplier dan conveyor transfer 0.00%

% R.B. Cooling Tunell 0.00%

% R.K. Jatuhan lantai 0.00%

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% R.B. Hasil tes piece metal 0.14%

% R.B. Bubuk di bawah nampan 0.17%

Metal Detector % R.B. Scraper coklat do belt 0.00%

% R.K. Hasil deteksi metal ( kontaminasi ) 0.00%

% R.K. Jatuhan lantai 0.01%

% R.B. Rijeck bersih mesin bungkus 0.10%

Mesin % R.K. Jatuhan lantai 0.04%

% R.K. Cleaning mesin 0.01%

% - Total Reject 2.32%

% - WIP Adonan

% - Produk Hold / WIP

- Others
% - Over weight / Under weight -0.68%

% - Reject QC 0.08%

% - Total Reject + Others 1.72%

% - Losses 1.06%

3 b Variance PM All SAP BW % £ 1.56% £ 1.75% £ 2.50% £ 3.00% > 3.00% 1.29%

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- Cello % £ 3.00% £ 3.50% £ 4.00% £ 4.50% > 4.50% 2.55%

4 Labour Productivity mhrs/tons £ 42.23 £ 45.96 £ 47.64 £ 48.83 > 48.83 45.89

No. Masalah Penyebab Tindakan Perbaikan

1 Achievement
Week : 27 – 03 Desember
SA: 3,49% DT: 2,30% DR: 2,29%

Week : 04 – 10 Desember
DT: 4,62% SA: 2,81% DR: 1,99%

Week : 11 – 17 Desember

Week : 18 – 24 Desember

Week : 25 – 31 Desember

2 SBL un explain
Week : 27 – 03 Desember

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Week : 04 – 10 Desember

Week : 11 – 17 Desember

Week : 18 – 24 Desember

Week : 25 – 31 Desember

3 Variance RM
Week : 27 – 03 Desember

Week : 04 – 10 Desember

Week : 11 – 17 Desember

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Week : 18 – 24 Desember

Week : 25 – 31 Desember

4 Variance PM
Week : 27 – 03 Desember

Week : 04 – 10 Desember

Week : 11 – 17 Desember

Week : 18 – 24 Desember

Week : 25 – 31 Desember

5 Labour

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Week : 27 – 03 Desember

Week : 04 – 10 Desember

Week : 11 – 17 Desember

Week : 18 – 24 Desember

Week : 25 – 31 Desember

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T Production Department
andum Plan Periode : Semester 2 2023
No. Form : PRO0002/CIxxxx/20/01-0

04 – 10 Des 11 – 17 Des 18 – 24 Des 25 – 31 Des Month to date

89.83% 95.71% 92.27%

90.22% 95.94% 92.75%

0.00% 0.00% 0.00%

4.62% 0.23% 2.26%

2.81% 3.17% 3.14%

0.05% 0.00% 0.14%

0.00% 0.00% 0.00%

1.99% 1.59% 1.92%

9.47% 4.99% 0.00% 7.46%

0.31% -0.93% -0.20%

3.61% 3.40% 3.82%

3.91% 1.32%

0.06% 0.04%

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0.00% 0.00%

0.00% 0.00%

0.00% 0.00%

0.00% 0.00%

0.15% 0.07%

0.28% 0.12%

0.02% 0.00%

0.04% 0.00%

0.30% 0.17%

0.01% 0.02%

0.04% 0.04%

0.44% 0.34%

0.00% 0.00%

0.00% 0.00%

0.00% 0.00%

0.00% 0.00%

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0.17% 0.13%

0.19% 0.18%

0.00% 0.00%

0.00% 0.00%

0.02% 0.01%

0.16% 0.26%

0.02% 0.03%

0.02% 0.00%

1.93% 1.41% 0.00% 0.00%

-0.55% -0.62%

0.07% 0.06%

1.44% 0.85% 0.00% 0.00%

2.46% 0.47% 0.00% 0.00%

1.37% 0.81% 0.14%

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2.57% 1.21%

38.62 36.82

Tindakan Pencegahan PIC

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PT. MAYORA WEEKLY KPI REPORT

INDAH
JATAKE 2
TECHNICAL DOWN TIME

No KPI UNIT A B C D E 27 – 03 Des 04 – 10 Des

Technical Down Time All Line % £ 2.00% £ 3.00% £ 4.00% £ 5.00% > 5.00% 3.82% 6.91%

1 - Line 1 % £ 2.00% £ 3.00% £ 4.00% £ 5.00% > 5.00% 7.34%

2 - Line 2 % £ 2.00% £ 3.00% £ 4.00% £ 5.00% > 5.00% 2.73% 5.83%

3 - Line 3 % £ 2.00% £ 3.00% £ 4.00% £ 5.00% > 5.00%

4 - Line 4 % £ 2.00% £ 3.00% £ 4.00% £ 5.00% > 5.00% 5.67% 7.80%

5 - Line 5 % £ 2.00% £ 3.00% £ 4.00% £ 5.00% > 5.00% 7.58% 6.65%

6 - Line 6 % £ 2.00% £ 3.00% £ 4.00% £ 5.00% > 5.00% 0.55% 8.33%

7 - Line 7 % £ 2.00% £ 3.00% £ 4.00% £ 5.00% > 5.00%

8 - Line 8 % £ 2.00% £ 3.00% £ 4.00% £ 5.00% > 5.00% 1.42% 5.81%

9 - Line 9 % £ 2.00% £ 3.00% £ 4.00% £ 5.00% > 5.00% 2.30% 4.62%

No. Masalah Penyebab Tindakan Perbaikan Tindakan Pencegahan

1 DT line 1
Week : 27 – 03 Desember

Week : 04 – 10 Desember

Week : 11 – 17 Desember

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Week : 18 – 24 Desember

Week : 25 – 31 Desember

2 DT line 2
Week : 27 – 03 Desember

Week : 04 – 10 Desember

Week : 11 – 17 Desember

Week : 18 – 24 Desember

Week : 25 – 31 Desember

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3 DT line 3
Week : 27 – 03 Desember

Week : 04 – 10 Desember

Week : 11 – 17 Desember

Week : 18 – 24 Desember

Week : 25 – 31 Desember

4 DT line 4
Week : 27 – 03 Desember

Week : 04 – 10 Desember

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Week : 11 – 17 Desember

Week : 18 – 24 Desember

Week : 25 – 31 Desember

5 DT line 5
Week : 27 – 03 Desember

Week : 04 – 10 Desember

Week : 11 – 17 Desember

Week : 18 – 24 Desember

Week : 25 – 31 Desember

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6 DT line 6
Week : 27 – 03 Desember

Week : 04 – 10 Desember

Week : 11 – 17 Desember

Week : 18 – 24 Desember

Week : 25 – 31 Desember

7 DT line 7
Week : 27 – 03 Desember

Week : 04 – 10 Desember

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Week : 11 – 17 Desember

Week : 18 – 24 Desember

Week : 25 – 31 Desember

8 DT line 8
Week : 27 – 03 Desember

Week : 04 – 10 Desember

Week : 11 – 17 Desember

Week : 18 – 24 Desember

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Week : 25 – 31 Desember

9 DT line 9
Week : 27 – 03 Desember

Week : 04 – 10 Desember

Week : 11 – 17 Desember

Week : 18 – 24 Desember

Week : 25 – 31 Desember

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Production Department
Periode : Semester 2
2023
No. Form :
11 – 17 Des PRO0002/CIxxxx/20/01-0
18 – 24 Des 25 – 31 Des Month to date

1.78% 4.15%

7.34%

0.00% 2.94%

3.92% 5.72%

3.58% 5.88%

2.96% 4.33%

0.23% 2.54%

0.23% 2.26%

ndakan Pencegahan PIC

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