‘ZR FRIEDRICHSHAFEN Aktiengesellschaft Description: ‘AEB Starter ‘Add. Description: Operating instructions No, 5872 991 812 Di AL Page 1 4 Operating Instructions AEB - Starter 0501 211 778ZF FRIEDRICHSHAFEN Aktiengesellschaft i 13 i Description: ‘AEB-Starer No. DIN [Pass? I ! Add. Description: Operating instructions [5872 991 812 Aa of Modifications ‘Z¥-Number [index | Chapter | Change Date first edition. 99-02-11 1 3 remark 7, step to do 8 | 99-03-18, 2 (4 add display description 99-05-29‘ZR FRIEDRICHSHAFEN Aktiengesellschaft Description: ‘AEB-Starter No DIN [Page 3 ‘Add, Description: Operating instructions se7g91si2_ | Ad of 4 1 Introduction ‘The AEB - Starter is a tool to start the AEB of ergopower transmissions by an easy way. It's useful to work with the ZF - Display, because you get all messages about the AEB state via the ZF - Display. ‘The AEB-Starter itself doesn’t show any information, ‘The AEB-Starter works with the diagnostic plug, 2 list of abbreviations AEB: automatic filling parameter adjustment ‘TCU: transmission contro! unit 3 Procedure to start AEB Note: AEB will not start with any fault codes on display except fault ,Fo" step to do Display message T__ [warm up tansmission normal operating messages [| ——S—SSCd turn off ignition nothing {3 [plug in AEB - starter 4 ‘ave shift lever to N position ‘a drake start engine “PLY ‘TCU must recognize PL for at least 2s ‘before you can press the button 16 |setengine speed to 800 mpm | PL" iftar conditions are ok 7 [press button of the AEB-Starter_| "ST" if'start conditions are ok | The button must not be released before ‘TCU has started the AEB or quit with an error code (sce chapter 4) 8 |hold button until AEB has x "TCU has started the AEB, and goes on started (information about the AEB | adjusting KI, K2, .., KR. state) (Button may be released) 9” [wait unt ABB has finished | ‘OK’ (AEB has been sucessful) 10 [tum off ingnition and unplug | nothing AEB - StarterZF FRIEDRICHSHAFEN Aktiengesellschaft Description: ‘AEB-Starter No: DIN |Page4 Add. Description: Operating instructions se7go1si2___ | Ad of 4 4 Display symbol meaning remarks PL ‘AEB - Starier is plugged at the diagnostic plug - ST /AEB-Starter-bution is pressed KL_KAKVKR | calibrating clutch KI.K4KV,KR and Kx wait for start, initialization of clutch Kx mand Kx fast fill time determination of clutch Kx = and Kx ‘compensating pressure determination of clutch Kx ‘OK calibration for all clutches finished | Transmissions stays in neutral, ou have to restart the _ TCU (ignition off/on) after removing AEB-Starter STOP (AEB canceled (activation stopped) ‘Transmissions stays in neutral, you have to restart the | TCU (ignition off/on) STOP and Kx [AEB stopped, clutch Kx canttbe Transmissions stays in neutral, you have to resiart the | calibrated TCU (ignition off'on) ‘Spanner and Kx {Kx couldn't be calibrated, AEB finished [Transmissions stays in neutral, you have to restart the TCU Gignition offon) TE [engine speed too low, > raise engine speed _— _ GE ‘engine speed too high, > lower engine speed oT ‘transmission oil temperature too low, > aa cain heat up transmission aT {transmission oil temperature too high ~ > cool down transmission _ FT transmission temperature notin defined | Transmissions stays in neutral, you have to restart the range during calibration ‘TCU (ignition off/on) ¥B operating mode not NORMAL or | Transmissions stays in neutral, you have to restart the transmission temperature sensor TCU (ignition offon) defective or storing of Calibrated values {to EEPROM-has failed. _ FO [Outputspeed_not_zero “Transmissions stays in neutral, you have to restart the TCU (ignition off/on) EN Shift lever not in Neutral position | Transmissions stays in neutral, you have to restart the ‘TCU (ignition off/on) FP Parkbrake_not_applied “Transmissions stays in neutral, you have to resan the - TCU (ignition offon) STOP ‘AEB - Starter was used incorrect or is Transmissions stays in neutral, you have to restart the defective TCU (ignition offion)