HIGH VACUUM DEGASIFIER CMM-10.

Oil degassing, drying and filtration mode – 10 000 L/H

Oil heating and filtration mode – 15 000 L/H

Dehydration, degassing and filtration of oil

Drying of transformer core using hot oil
Vacuuming of transformers
 APPLICATION

High vacuum degasifier systems serve for degassing, dehydration and filtration of transformer
oils for removal of gases, free and soluble water and particulate matter. The system is applied
while installation, repair and operating of oil-filled high voltage equipment up to 1150 kV
(power transformers, high-voltage switches etc.).

Contamination of electrical transformers with solids, liquids and gases during manufacture and
operation is unavoidable. Costs of disposal or changing of insulating oils are frequently very
high and need a significant investment. Our equipment offers a practical, proven and
economical method to purify the oil and use it again for high voltage equipment.

Thermally accelerated Vacuum Dehydration and Degassing of Transformer Oil has gained wide
acceptance as the most economical method for the removal of dissolved water and gases.

On-Site Transformer Oil Purification is the most profitable as not only does it purify the oil
within the transformer, but it actively regenerates the Transformer by removing impurities
which buildup within the transformer.

SHORT PROCESS DESCRIPTION

Heating and filtration mode

In heating and filtration mode oil is fed oil pump through mesh filter, disc shutter, fine filter,
oil heater, disc shutter to outlet.

Degassing mode

Degassing of transformer oil is fulfilled by thermo-vacuum method with oil distribution in

vacuum chamber. Contaminated transformer oil is fed by means of oil pump through mesh
filter, disc shutter, disc shutter, cartridge filter to oil heater. Heated and filtered from solids
oil is fed through ball valve to vacuum chamber where it’s distributed by nozzle. While
distributing and streaming down oil is degassed and dehydrated.
Vacuum is maintained by vacuum pumps. Gases are removed through receiver. Ultimate
pressure maintained in vacuum chamber allows to reach needed oil parameters. Degassed oil
by means of oil pump is fed through cartridge filter, ball valve , return valve to transformer:

As option can be mounted on trailer

 Guaranteed oil parameters after one pass

Test method Untreated oil Treated oil

Gas content ASTM D-831-63 10,5% ≤ 0,1 %
Water content ASTM D-1533-61 100 ppm ≤ 5 ppm
Dielectric strength ASTM D-877 ≤ 30 kV ≥ 60 kV

SCOPE OF SUPPLY, DESIGN AND SPECIFICATIONS

Item Designation General view

P1 Inlet oil pump

P2 Outlet oil pump

VP1 ROOTS pump (Booster)

VP2, VP3 Fore vacuum pumps

FP1, FP2 Filters

 Н Heater

Vacuum column with sight glasses

VC1
and lighting

V1, V2 Angle valves

MV1 –MV10,
MV14 –MV17,19, Ball valves
MV21 – MV25

MV18 Vacuum valve

PF1, PF2 Mesh filters

T Thermo resistance

TS Thermostat

FS Flow relay

М1-М5 Pressure gauges

DG1 Vacuum gauges

AV1 Solenoid valve

LS1-LS5 Oil level sensors

LS6 Tray oil level sensor

LS7 Foam sensor

 COMPONENT DESCRIPTION

Oil transfer
Inlet oil pump Centrifugal hermetic pump
Capacity: 30 m3/h
Power: 4 kW

Outlet oil pump Centrifugal cradle-mounted horizontal pump

Capacity: 17 m3/h
Power: 5,5 kW
Oil filtration
Mesh filter PF Mesh coarse filter is designed to purify oil from mechanical
contaminants. Filtration fineness is caused by body fixed brass
mesh of 90 micron cells.
Fine filter housings
FP1 and FP2
1 – inlet oil branch pipe
In welded design, vacuum 2 – outlet purified oil branch
and pressure-tight, complete pipe
with all necessary valves,
3 – sludge drainage valve
cover and easily
4 – filtering element
exchangeable filter element
5 – air discharge plug
6 – magnets
7 - lever

Fine filter (oil inlet filter) 5 µm nominal

Fine filter (oil discharge filter ) 1 µm nominal

Pressure gauges Installed for checking filter resistance, respectively the degree of
contamination of the filters. Measuring range 0 – 1 MPa
Oil heating
Oil heater

Oil heater is housing with installed

inside 3-sectional heating block, 1 – 3-sectional heater
inlet and outlet pipe lines, drain 2 –inlet cold oil branch pipe
valve. Heater operation is fulfilled 3 –outlet hot oil branch pipe
from control panel, each section is 4 – drainage valve
operated apart.

Heater sections 1 – 50 kW
2 – 100 kW
3 – 150 kW

Max oil temperature 90oC

in outlet Oil temperature is set on temperature controller 2ТРM1А
equipped with ТСМ sensors)
 Vacuum system
Fore vacuum Installed to create fore vacuum before booster
pumps Type: rotary vane
Suction rate: 240 m3/h
Ultimate pressure:0.5 mbar

Vacuum booster
(Roots type)
Suction rate: 2100 m3/h
Ultimate pressure:0,01 mbar

Ultimate vacuum pressure during oil

treatment ≈ 1 mbar depending on initial oil gas content

Vacuum chamber

- In welded design. Oil distributors

are mounted in the upper part of the 1 – polypropylene sprayer
chamber. Outside air is fed to the 2 – vacuum system pipeline
drier via moisture separator and 3 – mesh sprayer
valve. The vacuum value in the 5 – untreated oil inlet pipe line
chamber is controlled by ball valve 6 – air inlet valve
and vacuum gauge. Illuminated sight 7 – sight glass
glasses are mined for process 8 – level sensors
observation. 9 – treated oil outlet

Oil trap 1 – case;

2 – vacuum chamber joint branch pipe;
Oil trap prevents 3 – vacuum valve joint branch pipe;
vacuum system of 4 – oil indicator;
treated oil entrance. 5 – oil level sensor;
6 – electromagnetic valve;
7 – drainage valve
Receiver - Receiver is meant for capture of gases and humidity when degassing.
Receiver consists of housing in welded design, vacuum chamber and
vacuum pumps branches. There is also branch for off-site vacuum
demand and air valve.
Vacuum gauge - Control of ultimate vacuum in vacuum chamber is executed by digital
vacuum gauge, type PBE-4.1
Limit of effective range: 0,133÷105Pа
 Control cabinet
Edition In steel enclosure. Containing all electrical apparatuses,
contactors, thermo-relays, fuses, control buttons and switches.
Measuring devices
Thermistor Oil heater cutoff when oil temperature exceed 90ºС
Flow relay Oil heater cutoff when no oil flow
Oil temperature Oil temperature set and measurement on inlet and outlet
regulator of oil heater.
Oil level sensor Control of oil level in vacuum chamber
Housing and pipe lines
Container Robust container in welded design is meant for placing of
equipment and component parts of installation. Container has
all necessary doors and service flaps, illuminated inside.
Pipe lines All component parts are connected by steel pipe lines.
Valves and shutters
Disc shutter Disc shutter with plain lug.
Housing material: cast iron
Shutter material: stainless steel 316
Ball valves Full-bore, flange valve
Housing material: cast iron
Ball material: stainless steel 304
Handle material: chrome-plated cast iron
Vacuum silphon valve Vacuum silphon valve
Housing material: brass
Vacuum valve Housing material : steel
Gasket: vacuum and oil tight rubber, type 9024
Non-return valve Prevents the oil from flowing back into the plant, when the
feeding pump is switched off
Housing material : steel
Painting The external surfaces of the plant are primer painted 2 coats.
After primer painting are finished in two coats.
Dimensions
Length, mm 2300
Width, mm 1500
Height, mm 1600
Weight, kg 2200

The manufacturer undertakes constant effort to improve functionality of the product. Alterations
may be made to parts, units and assemblies of this product. These alterations do not affect the
product’s functionality and performance adversely in any way.

For further information contact: Andrej Kulish, Manager, Sales Department, sales@globecore.com