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25A-QPOPRJI21-RADIOGRAPHY EXAMINATION PROCEDURE (Based On DNV-OS-F101, 2007)
25A-QPOPRJI21-RADIOGRAPHY EXAMINATION PROCEDURE (Based On DNV-OS-F101, 2007)
25A-QPOPRJI21-RADIOGRAPHY EXAMINATION PROCEDURE (Based On DNV-OS-F101, 2007)
QP-OPRJI-21
-7aN-
,il:L Effective Date FEBRUARY 02,2OTI
tItITI' RAIIIt| li BAPIIY HIMIIIATI tl }I
x.v PROCTIIUBT Revision 01
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DOCUMENT NO : QP-OPRII-21
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PT SURVEYOR INDONESIA
Revision: 01
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PR(lCTIIURT Revision 01
INDEX
LIST OF CONTENTS
3.0 PERSONNEL
4.0 EQUIPMENT
5.0 SAFETY
6.0 PREEXAMINATION
17,0 REPORTING
REVISION SHEET
Description Revision Date
No
--t"- uu i rruV€rTlo€r 30, 2ult
t. I tnitial Issued I
February 02,zOlL
2. First revision as per customer's comment
Doc. No. QP-OPRII-21
-r-7*L. Effective Date FEBRUARY 02,2OT1
ITlr,.II'
-[tnL RAOIOGNAPHT TXAMIHATItl}I
Revision 01
=fl;V PNOCMUBE
1,0 INTRODUCTION
This document describes the radiographic technique (RT) with Gamma Ray - Ir 192 to be used in the
inspection of weldments by PT, Surveyor Indonesia'
lhe proCeciures ^^at-:-^r;;a---:;;-.; -.,'o*r,.,ig6': feveal r!.r'q !':ti "j hieldment, v''hich I!i3!i.rl137 ru'h{
Cetri.rentar to the iqteg'itv nf [[s itonr. It will, at all times, be the
oljective of the technician to find, and
repoft all significant flaws.
SI-TC-IA RCV. 1 written Practice for Qualification and certification of NDT Personnel of
PT. Surveyor Indonesia based on SNT-TC-1A, 2001'
3.0 PERSONNEL
All operator: usirig this procedure shall be qualified as ASNT RT Level II to the
relevant leveras
3.1 holding ASNT RT Level I qualiflcarion nny
a minimum subleited to site approval test. Personnel
carry e,tt NDT
js assistance to the direct supervision of ASNT RT Level II personnel.
able to meet
If so required, the operator will demonstrate to the satisfaction of Client that he is qualification'
This will be demonstrated during the procedure
tne req,]iiem.jnts of this technique.
per
3.2 personnel Certification following ISO gTllconducted by National Atomic Agency (BATAN) as
Clienfs aPProval.
4.0 EQUIPiJIENTAi'lDCOtiisuMAcLt
Tech ops model 660 poftable Gamma Ray Camera, using Ir-192 Isotope.
FocalSPot size2.75 mm x 3.00 mm.
Radbgraphic Equipment : Tech Ops model 660 portable gamma ray
camera' using Ir-192
4.L
IsotoP. Focal sPot 2.75 mm x 3'00 mm
5,0 SAFEW
j.1 Safety devices such as film badge or TLD, dosirneters, survey meter; etc.
shall be available to all
examination to abide to the safety requirements and.rules
radiographers and assistance d-uring
pT. Surveyor Indonesia safety riarrual. Calibr-ation of such devices shall be maintained and
of
available for inspection at all times'
5.2' The examination is performecl in safe room esign ' radiation expose'
6.0 PRE-EXAMINATION
6.1 Awareness of joint details
prior to the racliography irrspection of weld aree the cperator will famjliarize himself with t'he
joint design and welding process used. Tn,s infr'mation will be availabrle from the applicable
welding pioceciure specification at PT. Surveyor Ir:cjonesia
6.2 Surfrce PreParation
prior to the rarliography inspection welded ;1'sp5r, the operator will asceftain that all surface are
free fl-om loose siaie, rlug bt . if the sur4,ace prenaration is not suitable, it
will be removed by
grinding / brushing.
Doc. No. QP-OPRII-2i
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tr--rr NAOTtl GRAPHY TXAMI}IAIIll II Effective Date FEBRUARY
g.2 Whenever back scattered is evident, a 2 or 3 mm lead sheet or additional layer of intensifying
placed at the back of the film cassette during exposure to shield the
film from back
screens *iriU"
scattered radiation
PT SURVEYOR INDONESIA
t[aserl on DllU-0S-fl 01, 20071 Page Page 6 of 13
12.1 Geometric unsharpness (Ug) of radiographs shall not exceed the following
:
Ft
us=;
Where :
source (or focal spot) in
f = Source size , the maximum projected dimension of tl're radiating
being radiographer'
iire ptane perpendicular to the di=tance D from the cor-^rponent
' D = Source io object distance'
plus the space
[ = Thickness of component, assuming the film 's int; ct with the component,
between the film'and component,in double wali - double image -
technique on piping'
the outside diameter shall be considered as it'
PNOSTIIUBT Revision 01
be used.
13.j The film density shall be deterrnined by calrorateo d€nsir.orfletc, cr step';.Jge compd'ison
film rerifled with a calibrated stepwedqe film traceable to a national standard.
described in section
Calibration of densitometer and Stepwedge comparison strip shall be as
T-262 0f AS\4E BpV Section v, Artide z, iool Edition. This veriflcation is recorded in
Attachmen. 3.
testing technique
13.4 The required IeI sensitivity for various thickness is stated in the radiographic
sheets attached in this procedure speciflcation'
IQI sensitivity shall be calculated base on thinnest visible wire :
Diameter of Thinnest Wire Visible
i. IQI sensitivitY = ----- x 100%
Thickness of ComPonent below
pa'ent metal
ii. The diameter of the smallest discernible wire image of the IQI on the
adj--:cent to the weld-toe-shall be considered'
iii. shall follow ASME BPV Section V, Article 2 Table T-276,2007 Edition'
IeI sensitivity
Viewing room for radiographs shallbe provided with subtlued backgroun:
lighting of a minimum
13,5 glare on the radiographs. The viewer
30,000 lux light intens-ity tnat wltt not cause shadow or
with H & D density of up 4'0 and
shall have sufficient capacity to properly illuminate radiogriphs
adjustment of intensity will be incorporated'
to the extent that
13.6 All radiographs shall be free from mechanical, chemical or other blemishes
in the area of interest in
tney can-nci mask or tp ronfrrsed with the image of anv discontinuiW
the raciiograoh, such blemishes indude but are not limited to :
i. Fogging
ii. prJc-esiing defects such as slreaks, water marks or chemical stains,
iii. scratchei, finger marks, crimps, dirt, static marks, smudges or tears.
iv. False indications due to defective screens or internal faults.
14.0 EXAMINATIONPROCEDURE
The examination procedure will be as follows :
pl"q:,9:1"^ specificat' r
The parameter o,' :xpo. : shall be maintained based on radiograpli:
(SFD), exposure time, tube curretrt and vbltage applied 'rd
indudiirg sourcc to film o stance
penetrameter.
14.3 RadiograPhicTechnique
All radiographs shall bt free frorn mechanical, chemical or othe;' blemishes
to the extent that
of any objectionable imperfection irr the area ;f
they can,t *ur1 oi Ou ., nfused with the image
interest.
, Single WallViewingJ, according to ASME BPV Sect. V Article 2 Para'f-27t'L
a. Source side markers shall be usecl when radiograph the following:
Fiat or lo;rgitr_rdinal joints irr rylindrical or cr.rnical componenis.
Doc. No. QP-OPRJI-21
-zlN- BAOItl GBAPHY TXAMI}IATI ll II Effective Date FEBRUARY 02,2O7I
-t\lE'l
'ING'
=tv PR(lGMUNT
lBascd on DllU-0S-F101, 20071
Revision 01
Page B of 13
PT SURVEYOR INDONESIA Page
- Curved or spherical joints whose concave side is toward the source and when
the source to materiil distance is less than the inside radius of the component.
- curued or spherical joints whose convex side is toward the source.
b. Ftim sidc m;-'t3r.'^ha,i i.a 5A$r,nan :ad:,graphic ai.n'r aurve,i or spherical
joints ..
rrhose .oncavp sidg ic to'alard tha cag;gg and when the sOurce to material distance
is
greater than the insioe radius.
c. Either source side or film side markers may be used on either cu.'ved or spherical
joint whose concave equals the inside radius of the component'
. Doubte Watl Viewing according to ASME !'r'V Sect. V Article 2ParaT-27L.2
At least one location marker shall be placed on the source side surface adjacent to the
weld (or on the material in the area of interest) for each exposure'
16.0 RE-EXAMINATION
the same RT
An item showing unacceptable defects,when repaired, shall be re-examined using
technique as originallY used.
16.0 PROCEDUREQUAUFICATTON
joint to be witnessed by
The Radiographic procedure shall be qualified during the first radiographic test
ti needeo. etesr i'epo,t quaiiiyirrg t!:e;rr u'-edi-rrc,uiii be issr;ed and submit
the Client's site represerrtative
to Client's rePresentative.
T7.O REPORTING
17.L The radiographic repofts shall contain the following minimum information :
- Name of the company and operator carrying out the testing including certification level of
the oPentor
- Object and drawing reference
- Place and date of testing
- lv,-lterialTYPe and Dimension
- Post weld heat treatment, if required
- Location of examination areas, type of joint
- \ /elding process used
.
[i['fi'if#;,'l#:ru::
location
;:ru#;ffi:$:".
information regarding
and
a aereemen,s e,c
detected de'ects
Sketch showing
, . Extent of testing
- Test equiPment used
Description of parameters used for each method
: ?ffi13i::,i['Jffi'H'Hn: i:T::;$il::';"X1?::.
Sample Report Format is included in Attachment 5'
I Doc. No. QP-OPRJI-21
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BIIII ll GNAPHY EIMMIilATIll}I Effective Date FEBRUARY 02, 2011
01
PNOGMURE Revision
Attachment 1
ENCAPSULATEO BE t rvEEN
CLEAR T/INYT PLASTIC
0.060 in [1.52 mm] MAXIMUM
1A 01
,-1?GEST l!P= Nr-tMcFP
MAI'ERIAL GBADE
L .=r rDENrtHcArtoN
"
NUMBEB LETTER
Sot A S€l D
DIN 54109:
3 4
I
Doc. No. QP-OPRJI-21
-7lN- Effective Date FEBRUARY 02,2OT1
IITI BAITIOGRAPIIY HAMIilATIll II
'flG'L
:lV 01
PRllCTIIUBT Revision
Attachment 2
IX
iX il -J,l--
DESIGN FOR IOIS UP TO BUT
NOT INCLUDING 180.
Attachment 3
The density values reported are traceable to NIST and have been verified in accordance with ASN1E BPV Section
V, Article 2 Paragraph T-262,2007 Edition requirements with results as follow:
The step wedge comparison films is acceptable if the density readings do not vary by more than + 0,05 density
units from the density stated on the step wedge comparison films.
Verified By,
PROGTDURE Revision 01
Attachment 4
Porosittl) rl
Scaltcrcd Diamrler: <f4, bfi rnrx".3 rnnr SeeNoIe 4
Chr$lcr 5) Individunl pore: <2 nrm, cluslrr dianrctcr max. 12 mm One cluster or tolal lc*gth. < 12. mm
'1"'rnnhole Lerlgth: lE, t r rnax. 12:nur, Width: t/ I0, butmax. 3 rnrn 2l.oryntroleso- tbal lenEih< 12mm
,'-itow be*d Lcngth: t, bur max" ?5 mnr. Width: nlux" L5 rnm Lcngth 21, bru - r'a.x. 50 mm
lsol*lcd,6) Diamctcr: <i/1, rnui( 3 rnrn
&Jinail Dianterc : { nri s,mtrs lq$ill; 2t, but rnrx. 50 nrm Lchrtli 2 r. bu! mar. 50 mm
$lag f)z);lx,l
lsolated Width<3 tnlD L*ngth 12 rnnr, butmax. { offscprarccl lry min 50 mnr
Single lints widrh: max.l"5 LEngth 2 t, but rn:rx;.50 nrm
Prratlel lincs Individual rviilh: rnnri I.5 Lmgrh 2 i, but max. 25 mm
lnclruirns
Tungslsn Diar:rctcr< 0,5 t, but rnox. 3 ilrnl NIa..r ? off scpara'tod lry ntia 50 nrm
CopDer; r-*ir* r,\ot pcrmilted
Lrct of Nol permitttd fur rrulds irr duplex sloi,]lris :trul. CltA.
p6getratiglr ii!) 3) lt,, and clad/lincd stccl
llcet Lerrg{r; q h* max.25 nun l,cngth l, but nax. ?5 rum
:-:nbedtletl 9)
LcnEth:2L hrtrntx. 50 mnt I-cu.tth 2 i, trut rrar" 50 mni
Lrck 0fflj$i0ol) 2) 3) t) Not pcrmined for selds in drrpl* stainlcss stccl. l:RAs
rnd cladllinrd stel
Surfircc I-ength: q bot max. 25 um Ltng* t, o-ut mar" 35 nrm
Errbeddcd Lenp.ih: 2 L hsmax. 50 rnm Leugth 2 t, but rrax. 50 mm
Cracks r.rlin Dcrmiltcd
Sbinkcge catities alr<l 3*or penrrincd
sal&r n,ocs'
Root conclvicy Lcn*th;21 btamax. 50 mm l,c*rtlt; 2 t. but:nax,50 nrnr
Rool urderurt Sce Tablc D.6 $ec'l'able D-6
i:-..* .-.-.-,;-- i
!il;i,i;ilfr-"*' I
r) Il*frr tn th+ nddilionrt fequlrtmenir in 903 ttrr nrildirg rnethod$ thut prorlue rrr:tdingp*,rses excc*rjitg 0.?J t.
$ Vohnucrric irnpurfrctiqns xpcatcd by hss rhsn tlrc lengrlr ofdrc srhillrst {rcfecr or defecl grorrp shitt bc corsidtnd a$ onc iflpfrfcciion,
$
q
pnrjccted attr.
5) Ms*irtrum t09'o pomriq' irr clrtstcr arca.
o 'l:olrrlcC" pores tr* ssf$r&tcd by rnure$sn 5 timr* the d'ianrulcr of {ltc lcrgrit por!.
*ln a li' if flcl 'lsolrlcal" nnd rl 4 or merr porcs xre rouchcd by I linc dramr lr:rcrlpll thc outer pores +ncl paralld tp th. rrlC- ''l}n-lirrr'' yrle;
?t Pores nrc
shallI i:r
shal .rckcd
ix . ;t*J;eil
" rrltrssorric tr*st
. . rrlgasonic tcsting. rcitinE ir,ilir'+tc-. ur ooirtinuous dcfrct,
Ifulrlasolric rciting
ng. Ifulua5onic rriteria lir
thr irittri;r
dcfcct, th* frl lircl
lick of
offusior .
ftui*a . fcct su
sE 'rpp|5.
'rpi,l-r,
s) Detut' .c impu, rri .or$ are.not:lxrmirltd i:t 'Jny iuers*riolr o:f r+cldr"
c, Applhlbie to doubli sjdcd tcldinglhcre thc toot iirwilhft, thu nridtlle i6 orrty"
ro) Aucr$t{ncc srj&dn .ri 'Iablq D-4 slnll aiso bc *disfiirl- '
ili
Doc. No, QP-OPRJT-21
PRllCTIIURT Revision 01
Attachment 5