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Critical Cleaning Experts

AQUEOUS CRITICAL CLEANING: A WHITE PAPER

Applications in
Pharmaceutical Manufacturing
About Aqueous
Cleaners 1
The Benefits of Aqueous Critical Cleaning
The Aqueous Critical
Cleaning Process
The use of aqueous cleaning in pharmaceutical manufacturing can provide numerous
Selecting the Proper
Aqueous Cleaner benefits in terms of effectiveness, minimal surface residue, and easier cleaning
Removing Surface validation. Virtually any pharmaceutical manufacturing equipment — from tablet
Pyrogens and
Endotoxins 2 presses to a stainless steel mixing tanks — can be cleaned to stringent critically
The Role of pH and clean criteria by aqueous cleaning.
Residue 3
The Role of pH and
Substrates
Removing Stearic About Aqueous Cleaners available in low toxicity formulations that make
Acid from Stainless Aqueous cleaners are typically formulated to achieving acceptable residue levels easy during
Steel 4
ensure maximal cleaning performance by using cleaning validations. Even multi-product facilities
Choosing the Right
Method key ingredients such as surface active agents can often find a single aqueous cleaner that cleans
Automated (surfactants) — excellent wetting agents that allow all residues on all surfaces. This lowers costs for the
Clean-in-Place (CIP) 5
the cleaning solution to penetrate into crevices while manufacturer because only one cleaner has to be
Spray CIP
Immersion CIP getting under soils to allow for removal. Often very validated.
Manual Cleaning dilute solutions of aqueous cleaner will effectively Aqueous cleaners are suitable for all variety
Machine Washers 6 remove even worst-case substances from a variety of cleaning methods commonly used in pharmaceutical
Cleaning Validation
Method Guidelines 7 hard surfaces, including stainless steel, glass, plastic, manufacturing:
Case Study or porcelain. • Manual
An Aqueous Cleaner The proper use of aqueous cleaning helps • Soak
for Every Application 8
manufacturers minimize surface residue and makes • Machine
Get Validation
Support 10 cleaning validation easier. Aqueous cleaners are • Automated clean-in-place (CIP)

Applications in Pharmaceutical Manufacturing | Alconox, Inc. AP.1.1 1


The range in aqueous cleaner formulations — formulations, it is possible to find one that will work
from acidic to basic, high emulsifying to low foaming, on even the most difficult structures and residues
liquid concentrates to powder blends — ensures that by whatever cleaning method is preferred. In
a cleaner can be found to handle whatever residues addition, aqueous cleaners offer the benefits of being
are encountered using any cleaning method. Most economical and relatively safe for workers and the
pharmaceutical companies use liquids because they environment.
tend to be easier to handle when dispensing doses,
though powders are more economical, especially for Selecting the Proper Aqueous Cleaner in
manual cleaning. Pharmaceutical Manufacturing
Aqueous cleaners are usually biodegradable, Typically, surfaces to be cleaned are composed of
causing them to have low environmental impact, glass, 316L stainless steel, Teflon, polypropylene,
and are readily disposable after use without further and synthetic elastomers used in seals. Residues
treatment. Moreover, aqueous cleaners have found in pharmaceutical cleaning range from easy-
excellent worker safety characteristics and replace to-clean water-soluble excipients to difficult-to-
semi-aqueous or solvent-containing cleaners that clean petrolatum/metal oxide mixtures. To simplify
tend to have more worker safety and environmental regulatory compliance, it’s desirable to use as few
concerns. cleaners as possible to remove the full range of
possible residues.
The Aqueous Critical Cleaning Process Today, many leading drug companies are finding
Before: The aqueous critical cleaning process involves using that aqueous cleaners provide the rigorous cleaning
Coating residue aqueous cleaners to remove residues from those necessary for healthcare products, including:
from pharmaceutical surfaces which without successful cleaning would • Capsules and tablets — Can contain
tablet presses ingredients that resist going into solution,
and packaging
prevent the device from functioning properly. This is
equipment can be distinguished from simple cleaning for appearance. making tablet presses and dies difficult to
tough to clean. Aqueous critical cleaning is often used on surfaces clean. Even stubborn sustained-release
that are involved in manufacturing high value products. products come clean quickly with the
In pharmaceutical manufacturing, the glass, ceramic, appropriate aqueous cleaners.
plastic, and metal surfaces of tools and production • Suspensions — Aqueous cleaners eliminate
equipment must be free of any interfering cross- intensive scrubbing and human contact in
contamination that can render the high value product cleaning large stainless steel tanks of up to
unusable. Furthermore, releasing contaminated 2000 gallons capacity used in manufacturing
After:
pharmaceuticals for human or animal use — liquid suspensions.
Tablet presses
and packaging thereby putting their health at risk — exposes the • Intermediates — Aqueous cleaners are ideal
equipment cleaned manufacturer to liability. For these reasons, cleaning for cleaning glass-lined chemical reactors used
with CITRANOX pharmaceutical manufacturing equipment is among the in processing pharmaceutical intermediates
meet stringent such as powders, fillers, binding agents, and
most critical of all aqueous critical cleaning processes.
pharmaceutical
cleaning validation Pharmaceutical process equipment, tools and other chemicals.
standards. R&D implements are typically made from fairly robust
and cleanable materials such as stainless steel, Removing Surface Pyrogens and
Teflon, polypropylene, synthetic elastomers, glass and Endotoxins from Equipment Substrates
ceramic. Although the materials are relatively easy to Removing all endotoxins or pyrogens from production
clean, the tools and equipment often have difficult- surfaces is critical to the process of cleaning
to-clean structures. The kinds of residues found in pharmaceutical manufacturing equipment. These
pharmaceutical manufacturing can include many substances are fever-causing cell debris or cellular
water-insoluble and otherwise hard-to-clean residues. waste products widely present in the environment.
Given the range of available aqueous cleaners Removing them requires the use of a high-emulsifying

Applications in Pharmaceutical Manufacturing | Alconox, Inc. 2


cleaner, combined with heat, followed by a rinse with pyrogen-free state depends on handling and storage
endotoxin/pyrogen-free water (often referred to as after cleaning.
water for injection, or WFI, an exceedingly pure form
of water derived from high-purity filtration systems). The Role of pH and Residue in
Specialized cleaners, together with heat, are used Pharmaceutical Cleaning
to depyrogenate both heat-sensitive and non-heat A great deal is known about how pH affects aqueous
sensitive surfaces. Standard cleaning of injectable critical cleaning. Typically, alkaline cleaners are used
manufacturing substrates with a 1% solution of on oily residues and acidic cleaners are used on
a suitable cleaner at 120ºF (50ºC) using manual, inorganic residues. Robust fully formulated cleaners
soak, or ultrasonic agitation followed by a thorough that contain wetting agents, emulsifiers, dispersants,
WFI rinse can depyrogenate surfaces. Post-cleaning chelating agents and anti-redeposition agents will
handling in a pyrogen- or endotoxin-controlled give the broadest and most robust residue removal.
environment for packaging provides adequate Different types of residues are best cleaned by either
control. Ports for injectable products are cleaned an alkaline or acidic cleaner. Table 1 (following)
using suitable cleaner solutions. AlConox brand and outlines the types of chemical structures found in
Specialized lIQUInox brand cleaners have been used for these pharmaceutical residues and which are best cleaned
cleaners, together ultrasonic depyrogenation processes. Maintaining a by either acid or base. Some residues can be cleaned
with heat, are used
to depyrogenate
TABLE 1: RESIDUES BEST CLEANED BY ACIDIC OR ALKALINE CLEANERS
both heat-sensitive
and non-heat Alkaline Cleaners from Alconox, Inc.
sensitive surfaces.
Application: Phosphate Powders Liquids
Alkaline Manual/Ultrasonic Yes AlConox
(High pH no TERGAJET lIQUInox
Generally) Machine/Spray CIP Yes AlCojet DETOJET
no TERGAJET SolUjet

Best Cleaned Either Best Cleaned by Acid


by Alkaline (alkaline to acid, (ascending order)
(descending order) top to bottom) Amines, alkaloids
Oils, fats, greases n-heterocyclics Amphoteric proteins
Alcohols, amino acids Polysaccharides Starches
Neutral
Diols, triols Proteins, fermentation Carbonates and
Phosphates Steroids bicarbonates
Organic acids Sugars Metal oxides
Acid salts Ethers and ketones Insoluble hydroxides
Pyrrolidines
Pyridines
n-heterocyclics
Acid Acid Cleaners from Alconox, Inc.
(Low pH)
Application: Phosphate Liquids
Manual/Ultrasonic no CItrAnox
Machine/Spray CIP no CItrAjet

Applications in Pharmaceutical Manufacturing | Alconox, Inc. 3


by either, but will tend to give better results with manipulated by pH. The pKa of most acids indicates
either an acid or alkaline cleaner, as shown. the pH at which the hydronium ions and conjugate
Understanding the structure, functional groups, base are present in equal concentrations. Moving
molecular polarity, solubility and molecular weight of higher in pH shifts the equilibrium toward the right,
a residue being removed makes it possible to identify thereby increasing the concentration of the negative
the type of detergent that will work best for a given conjugate base (see Table 2, below).
cleaning method. Difficult-to-classify residues may Thus, when cleaning acids off of stainless steel or
require bench-scale cleaning verification studies prior glass, it is desirable to use a cleaning solution with a
to doing larger scale cleaning trials. pH above the pKa of the acid and the isoelectric point
of the stainless steel. A repelling negative charge
The Role of pH and Substrate Properties in between the acid conjugate base residue and the
Aqueous Critical Cleaning stainless steel surface will result.
Understanding the properties of both the residue
and the hard surface is important and can be used Applying the Concept: Removing Stearic
beneficially to improve the aqueous cleaning process. Acid from Stainless Steel
Difficult-to-classify Often by using an aqueous cleaning solution above or To apply this concept practically, lets examine stearic
residues may below the defined isoelectric point of the hard surface acid (C17H35CooH) residue on a steel manufacturing
require bench- and the inverse log of the acid dissociation constant tank surface. In this case, stearic acid has an
(pKa) of the residue, a like-like charge repulsion can isoelectric point of around pH 5 that drives formation
scale cleaning
be created that facilitates and increases the efficiency to the negatively-charged stearate ion (C17H25Coo–).
verification of the cleaning process. If an aqueous alkaline cleaner is employed that is
studies prior to The isoelectric point of a surface is the pH at equal to or above pH 8.5, then the stearic acid will
doing larger scale which the surface’s electric charge is neutral with predominantly be in the negatively-charged conjugate
cleaning trials. regard to its acid/base and electron donor-acceptor base stearate ion (C17H25Coo–) form. In addition,
reactions. Moving to a higher or lower pH will shift stainless steel typically has an isoelectric point of 8.5,
the effective surface charge or electron density in associated with the reactivity of oxygen in the oxides
a negative or positive direction. Two common hard Fe302, Fe304, and Cr203 on the metal surface, as well
surfaces in pharmaceutical manufacturing are as the hydrates and hydroxides formed in aqueous
stainless steel and glass. Stainless steel has an solutions. Therefore, given alkaline conditions or pH
isoelectric point of 8.5 associated with the reactivity 8.5 or greater, the metal oxides in the stainless steel
of the oxygen in the oxides Fe302, Fe304, and Cr203 surfaces will also become negatively charged, setting
on the surface of the metal. Glass has an isoelectric up an appropriate repulsion between the stearic acid
point of 2.5 associated with the Sio2 on the surface. conjugate base and the steel surface. This repulsion
Raising the cleaner solution pH past the isoelectric is desirable as it facilitates cleaning and removal of
point, causes the surface to become more negatively the stearic acid residue from the surface.
charged. The reverse holds true for base residues. By
Likewise, if the residue is an acid or base or lowering the pH of the residue below the pKa and
amphoteric compound, the charge can also be the isoelectric point of the surface being cleaned,

TABLE 2: RELATIONSHIP OF pKa, CONJUGATE BASE AND HYDRONIUM ION CONCENTRATION


HA + H2O → H3O+ + A–
HA = H2O = H3O+ = A– =
acid concentration water hydronium ion concentration conjugate base concentration
pKa = -log [H3O+] [A–]/[HA]

Applications in Pharmaceutical Manufacturing | Alconox, Inc. 4


TABLE 3: OPTIMIZING THERMODYNAMIC CLEANING CONDITIONS FOR SURFACE/RESIDUE
ELECTROSTATIC REPULSION
Acidic residues pH > pKa and isoelectric point of surface
Alkaline or basic residues pH < pKa and isoelectric point of surface

positive-positive repulsion may be achieved. At the cleaning are achieved when the automated CIP
very least, by lowering the pH, a neutral residue and system is integrated into the original design of the
a positive surface are created, with no attraction manufacturing equipment; however, existing tanks are
between them that would make cleaning difficult (see often retrofitted with automated CIP systems.
Table 3). There are often monitoring systems, also known
as process-control instrumentation, to ensure all
Choosing the Right Method of Aqueous parts of the system are functioning correctly and the
Cleaning in Pharmaceutical Manufacturing process is being done according to the program.
According to FDA According to FDA rationale, cleaning equipment is The automated equipment has sensors and data
rationale, cleaning meant to be designed to “prevent contamination recorders to document the cleaning and can create
or adulteration of drug products.” Typically reports that will become part of the batch log to
equipment
pharmaceutical operations require transition from document that the cleaning was done correctly for
is meant to bench-scale R&D to pilot studies to full-scale regulatory compliance.
be designed manufacturing. Cleaning at each stage requires Automated CIP systems typically comprise the
to “prevent careful consideration of the size and configuration following components and subsystems:
contamination or of the processing equipment and suitable cleaning • Primary water source — Used to make
adulteration of techniques. In general, the equipment increases in up the cleaning solutions and as rinse water
drug products.” size at each subsequent stage. Consequently, manual before and after the cleaning cycles. Can be
cleaning and soak cleaning tend to be adequate for heated, if necessary.
bench-scale equipment, whereas pilot and large- • External tank — Can be used for mixing and
scale manufacturing process equipment usually storing the cleaning solutions. Sometimes the
requires clean-in-place (CIP) cleaning by automated manufacturing tank is used for this purpose.
spray or immersion systems and/or by manual • Separate external tank — Holds rinse
cleaning. water. A second source of water can also be
All stages of development and production may employed if the final rinse requires purified
use manual cleaning or machine washers to clean water such as WFI or deionized (DI) water.
various parts of equipment or utensils. If feasible, it is • Pumps and piping — Connects external CIP
preferable to clean the pharmaceutical equipment in tanks to the manufacturing equipment to be
place, without disassembling or moving it, in order to cleaned. A water conservation system can be
rapidly get the equipment back into service. installed that pumps the final rinse water into
the cleaning solution dilution tank for use in the
Automated Clean-in-Place (CIP) first cleaning cycle of the next automated CIP
Automated clean-in-place systems for pharmaceutical run.
manufacturing equipment typically use either spray • Automated controllers — Run the pumps
or immersion cleaning. Automated CIP systems and control the dosing of cleaning agent
can be permanently integrated into a set of and water. Either fully automated, or semi-
manufacturing tanks, or they can be on mobile skids automated programs that require operator
that are moved from tank system to tank system, as intervention at key steps in the process.
needed. Typically, the best results with automated

Applications in Pharmaceutical Manufacturing | Alconox, Inc. 5


Spray Clean-In-Place (CIP) amounts of cleaning solution in a spray CIP system.
Spray CIP involves spraying or recirculating the initial Additionally, only the areas that are in contact with
flush, wash, and rinse solutions under pressure, with the cleaning solution get cleaned, typically requiring
proper adjustments of time, temperature, and cleaner some manual cleaning of tanks and mixers above the
concentration through the pipes and spray balls to fill line.
clean large internal areas of the equipment without A successful validation of this cleaning process
having to fill them completely with solution. will define the concentration of the cleaner,
Efficient cleaning of pilot and large scale mixers, contact time, level of agitation, and temperature of
tanks and blenders can be achieved by distributing the cleaning solution required to successfully clean
flush, wash, and rinse solutions on the upper surfaces the tank.
at pumping rates equal to 2.0–2.5 gallons per minute
(gpm) per foot of circumference for vertical vessels, Manual Cleaning
or 0.2–0.3 gpm per square foot of internal surface for Manual cleaning can be done in place on
horizontal and rectangular tanks. manufacturing equipment or at a sink or washroom
Piping systems can be effectively cleaned via where disassembled pieces of equipment, tools and
Manual cleaning recirculation at flow rates producing a velocity of 5 utensils are brought for cleaning. Often brushes,
can be done feet per second or more in the spray CIP circuit’s abrasive pads, scrapers, buckets, spray bottles, or other
in place on largest diameter piping. appropriate equipment are used for manual cleaning.
the advantage of spray CIP is that it can rapidly A good manual cleaning procedure will specify any
manufacturing
clean large pieces of equipment using minimal necessary pre-rinsing, the cleaner concentration, the
equipment or order in which parts of a particular piece of equipment
amounts of cleaning solution and relatively little
at a sink or should be cleaned, and final rinsing procedures.
energy to heat the solutions and rinse water. The
washroom where disadvantage of spray CIP is that it requires very The advantage of manual cleaning is that it is
disassembled careful engineering design to assure successful relatively simple and the operator can give special
pieces of cleaning. If there are difficult-to-clean places that the attention to difficult-to-clean areas or residue until
equipment, tools automated system fails to clean, manual cleaning clean criteria are achieved. The disadvantage is that
may be required. If a new difficult-to-clean product it can take longer, has the cost of human labor, and is
and utensils
is made in production equipment that has a spray very directly subject to human error.
are brought for
CIP system which cannot successfully clean the new
cleaning. Machine Washers
product, then a new cleaning agent or a change to
immersion or manual cleaning may be necessary. Machine cleaning is performed on clean
manufacturing tools, disassembled equipment, and
Immersion Clean-in-Place (CIP) bench-scale production equipment in clean-out-of-
Pilot scale and smaller manufacturing tanks, blenders place (CoP) procedures. A machine that is designed
and mixers can be cleaned by completely filling all to meet current Good Manufacturing Practice (cGMP)
the pipes and equipment with cleaning solution — requirements can provide rapid, reliable, validated
possibly while gently running any agitators in the cleaning while using minimum amounts of water,
equipment. This cleaning method is used in older resources and space.
large manufacturing tanks that do not have integrated Compared to manual cleaning, machine washers
spray CIP systems. offer these advantages:
the advantage of immersion CIP cleaning is that • Faster cleaning of parts and equipment
is simple and does not require a carefully engineered • reduced human labor
spray CIP system. the disadvantage is that it typically • less space, water and cleaning agents
takes longer because the equipment, such as a mixer,
has to be filled, heated, and drained — as opposed A disadvantage of machine washers is that they
to the faster cycles obtained by using much smaller often require very special racks and correct loading

Applications in Pharmaceutical Manufacturing | Alconox, Inc. 6


procedures to assure reliable cleaning results on the use of separate loading carts. For these reasons,
parts or equipment with complex geometries. horizontal doors are often preferred.
Historically, “lab style” washers have been Once good loading patterns with proper racking
modified to conform to cGMP requirements. More have been established, pre-rinsing, washing, rinsing,
recently, washers have become available that meet and drying cycles must be established. This involves
cGMP requirements with design features including: selecting the correct cleaning agents, temperatures,
• A chamber that allows for minimal water and time for each cycle. The correct cleaning agent
retention and provides good drainage from can typically be determined by taking into account
cycle to cycle, with a minimum of solution the substrates and residues to be cleaned. Typically
carried over in any inlet or outlet piping. a high alkaline cleaner followed by an acid rinse is
• Corners that carry a minimum of a 1” radius, used. Other important washer design features to
with all surfaces sloped to the drain. be considered at this point include that the delivery
• Internal chamber structures with rounded systems allow for precise application of additives, and
edges and no threads or fluid entrapment that drying systems are in place to provide complete
areas. coverage of every part in a load. Once the appropriate
The goal of a • no mechanical attachment required for the parameters have been established, cleaning
good loading accessory racks used to mate inventory programs using the machine’s programmable logic
pattern is to systems to the hydraulic circuit. controller (PlC) can be set.
allow good spray • Spray headers positioned on the top and
bottom of the racks to provide the most Pharmaceutical Cleaning Validation Method
and cascading Guidelines
efficient cleaning.
solution contact • A documentation package to qualify and Pharmaceutical device manufacturing must conform
and good drainage complete the validation of the cleaning system. to cGMP guidelines, or what’s also referred to
of the parts and as Quality Systems (QS). Additional regulations
equipment. A well designed machine washer requires cGMP established by agencies such as the US FDA, eU
compliant procedures for best use. In this regard, a (european Union), and the International Conference on
complete inventory needs to be taken of size, weight, Harmonization (ICH) must also be followed. Cleaning
and specific cleaning requirements for each part and validation requires documented compliance with
piece of equipment to be cleaned. Additionally, parts specific criteria for pharmaceutical manufacturing,
and equipment which need to be cleaned together and involves testing for acceptable residues on each
must be noted. Using this information, appropriate device’s surface. The protocol includes:
loading and unloading patterns can be established. • Identifying residues
The goal of a good loading pattern is to allow • Selecting a residue detection method
good spray and cascading solution contact and good • Choosing a sampling method
drainage of the parts and equipment. Optimized • Setting residue acceptance criteria
multilevel loading patterns can achieve efficient use • Validating residue defection methods
of water, detergent and utilities. Any opportunity • Conducting recovery studies
for pockets of solution to fail to drain from parts or • Writing procedures and training operators
equipment in between wash or rinse cycles must be
eliminated. Since loads for cGMP cleaning can range This procedure is used to document acceptable
from glass to plastic to stainless parts, the design of residues three or more times, after which a rational
a loading surface should allow for varying weights. If monitoring program to maintain a validated state can
horizontal drop-down doors are used in the washer, be instituted. If any part of the cleaning procedure
they can both serve as an integrated loading platform is changed, including the cleaner to be used,
when open and allow for better seals than vertical revalidation is required. This is accomplished by
doors when closed. Vertical doors typically require first cleaning with the new method, collecting data,

Applications in Pharmaceutical Manufacturing | Alconox, Inc. 7


and then cleaning the old way before using any suggested Alconox, Inc. SolUjet® brand as the
equipment. These steps are to be followed until the pharmaceutical company’s ideal cleaner.
new procedure is fully validated. This recommendation allowed the manufacturer
to use SolUjet brand cleaner at more dilute
Case Study: Validation of Aqueous Critical concentrations than their current cleaner and meet
Cleaning in Pharmaceutical Product the local environmental regulations. Changing to
Manufacturing SolUjet brand cleaner also helped the manufacturer
Alconox, Inc. frequently provides technical support complete their validation with Alconox, Inc. support,
to help the product manufacturing facilities of including an HPlC method for residue detection.
pharmaceutical companies establish their critical
cleaning validation process. In this case, one of the An Aqueous Cleaner for Every
world’s largest producers of generic pharmaceuticals Pharmaceutical Manufacturing Application
needed to find a new critical cleaning detergent that Alconox, Inc. has been a pioneer for over 60 years
could meet new local environmental regulations. The in formulating aqueous cleaners to meet and solve
company needed a product that could be validated the specific critical cleaning challenges faced by
If any part of the quickly. the Alconox, Inc. technical support team scientists and engineers responsible for cleaning
cleaning procedure
is changed,
including the TABLE 4: DETERGENT SELECTION GUIDE FOR
PHARMACEUTICAL MANUFACTURING EQUIPMENT CLEANING
cleaner to be used,
Application/ Articles Cleaned/ Cleaning Recommended
revalidation is Key Concern Soil Removed Method Cleaner
required. Passing cleaning validation Titanium dioxide, Manual, Detonox
for FDA good manufacturing oils, petrolatum, ultrasonic, soak (mild alkaline)
practices. For stainless steel, emulsions, ointments, Machine washer, KeYlAjet
glass, plastic, elastomer carbopols, lacquers, power wash, CIP (alkaline surfactant
cleaning. zinc oxides, proteins, low-foam )
steroids, alcohols,
sugars, and Eudragit*
(l/S/l30/ D55/
ne30D) polymers.

Inorganic residues, Manual, CItrAnox


salts, metallics, ultrasonic, soak (mild acid)
pigments, Machine washer, CItrAjet
eudragit* (e/rl/rS/ power wash, CIP (mild acid)
E100) polymers,
amphoterics,
coatings, amines,
ethers, starches,
alkaloids.

Protein/ferment Manual, terGAzYMe


residues, r/o, U/F ultrasonic, soak (mild alkaline or
membranes enzymatic)
*eudragit is a ® registered trademark of roehm GmbH & Co.

Applications in Pharmaceutical Manufacturing | Alconox, Inc. 8


high value surfaces. Alconox, Inc. cleaners are no matter what the method, Alconox, Inc. has an
biodegradable, readily disposable after use, and aqueous cleaner to critically clean your high value
well suited for critical cleaning of all pharmaceutical product manufacturing equipment and surfaces (See
production machinery that comes in contact with Table 4).
difficult-to-clean substances and must be free of Alconox, Inc. cleaners with consistent cGMP-
interfering residues. compliant formulations are available worldwide.
Alconox, Inc. aqueous cleaners have been Certificates of analysis (CoA), technical bulletins, SDS,
proven in critical cleaning applications for virtually trace analysis, and inhibitory residue testing are
any glass, metal, plastic, or porcelain surface in a available at www.alconox.com.
pharmaceutical manufacturing facility, including these For biocompatibility and toxicity data, ingredient
types of equipment: disclosure, shelf life information, residue sampling
• Capsule fillers techniques and validation information, please contact
• Centrifuges cleaning@alconox.com.
• Conveyors For cleaning verification, cleaning chemistry
• Filters identification and initial process condition
No matter what the • Filling lines recommendations, or to be included in a study,
method, Alconox, • Granulators please contact cleaning@alconox.com.
Inc. has an • Kettles
aqueous cleaner • Mixture reactors
to critically clean
the high value
pharmaceutical
cleaner.

Applications in Pharmaceutical Manufacturing | Alconox, Inc. 9


Critical Cleaning Experts
30 Glenn Street, Suite 309
White Plains, nY 10603 • USA

Get Validation Support or Help With Your


Critical Cleaning Challenge
Alconox, Inc. has more than 70 years’ experience developing
aqueous cleaning solutions for pharmaceutical manufacturing.
Let us help solve your next critical cleaning challenge.
Please contact Alconox, Inc. for expert validation support or
verification laboratory services:
cleaning@alconox.com

Learn More About Critical Cleaning


Request a FREE copy of:
The Aqueous Cleaning Handbook
or
Critical Cleaning Guide

Try a Free Sample of Alconox, Inc.


Detergents
Use our sample request form at alconox.com. or call:
++914-948-4040

For questions or comments about this white paper,


please contact Alconox, Inc. Technical Support at
914.948.4040 or cleaning@alconox.com

©Copyright 2017, Alconox, Inc.

Applications in Pharmaceutical Manufacturing | Alconox, Inc. 10

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