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Wartsila Marine Services Catalogue
Wartsila Marine Services Catalogue
Wartsila Marine Services Catalogue
Marine Services
Catalogue
Highlighted services
PAGE 68
WÄRTSILÄ
PARTS SERVICES
We supply original parts (OEM) for multi brands. Check
the possibility to order Wärtsilä parts directly via the online
portal. Find the correct spare part with price and availability
information fast. You can also browse order history and track
and trace your deliveries. Request a free log-in.
LIPS JMT
NOHAB
2
Highlighted services
PAGE 90
WÄRTSILÄ
ONLINE SERVICES
With Wärtsilä Online Services you can manage your
installation and equipment efficiently by accessing
information whenever, wherever.
3
Highlighted services
–– Combination of High-end
Alignment Investigation + Central
Project Management
–– For efficient coordination
of various activities such
as investigations, repair
services (rudders, shafts etc.),
replacement products (all Seals
& Bearings products under one
roof) and service engineers
4
Highlighted services
PAGE 86 PAGE 88
4-STROKE ENGINE INSPECTION & INJECTION AND GOVERNOR
OVERHAUL COMPONENTS COMPONENTS SERVICE
5
Highlighted services
VOYAGE SOLUTIONS
–– Automation
–– Navigation
–– Dynamic positioning
–– Naval and survey hydroacoustics
–– Safety, security and
communications
–– Sensor and remote control
technology
–– Integrated fleet operations
solutions by Transas
6
Highlighted services
PAGE 85
RECONDITIONING 2 STROKE PICK & PAY BOX FOR
COMPONENTS PROPULSION PARTS
PAGE 89
PROPULSION SERVICE
THRUSTER OVERHAULS
7
TABLE OF CONTENTS
UPGRADE SOLUTIONS 12
2-stroke engines
Wärtsilä Fuel efficiency boost 13
Retrofit Pulse Lubricating System 14
Slow steaming upgrade kit 15
Intelligent Combustion Monitoring 16
Intelligent Combustion Control for RT-flex and W-X engines 17
Blending On Board system 18
Engine control retrofit package for RND, RL and RTA engines 19
Wärtsilä RTA injection timing automation 20
Wärtsilä FAST upgrade 21
Wärtsilä Remote operational support (ROS) for 2-stroke engines 22
Wärtsilä Marine LNG conversion 23
Automatic Fuel Switch & Marine Diesel Fuel Cooler Unit 25
4-stroke engines
Wärtsilä Oil Mist Separator for engine crankcase ventilation 26
Wärtsilä Turbocharger wash 27
Wärtsilä SOLAS solutions for 4-stroke engine rooms 28
Wärtsilä Wireless Big-end Bearing Temperature Monitoring 29
Wärtsilä UNIC engine control system for gas and dual fuel engines 30
Wärtsilä UNIC engine control system for diesel engines 31
Wärtsilä Water Conditioner Unit (WWCU) 32
Containerised power solution 33
Wärtsilä Receiver temperature dew point control 34
Wärtsilä 50DF performance upgrade 35
Wärtsilä Delta cleaner 36
Wärtsilä Marine re-powering projects 36
Wärtsilä 50DF Pilot fuel line water separator 37
Wärtsilä Nohab 25 Fuel Pipe Upgrade 38
Wärtsilä Hydrolock Indicator 39
Wärtsilä Variable Injection Timing 39
Wärtsilä SafeStart 40
Wärtsilä 32 performance upgrade 40
Wärtsilä 46 Performance upgrade for marine 41
Wärtsilä Turbocharger safety package 41
Wärtsilä Smart fuel hose 42
Wärtsilä Balancing shaft monitoring system for W20 43
Excitation - Automatic Voltage Regulators retrofit solutions 45
Electrical & Automation
Wärtsilä Aquarius® EC BWMS 46
Scrubber System Designs 47
Environmental Services
Wärtsilä Aquarius® UV BWMS 48
8
Table of contents
9
Table of contents
10
Table of contents
11
Upgrade solutions
UPGRADE
SOLUTIONS
Upgrade your equipment design or specifications to make
improvements in areas like performance, efficiency, uptime, safety
and operational costs.
12
2-stroke engines
A high efficiency of the main engine is a key factor for the profitable
transport of cargo by vessels. An upgrade with the Wärtsilä Fuel
efficiency boost enables the fuel costs of two-stroke engines to
be reduced considerably while complying with exhaust emission
regulations.
13
Upgrade solutions
The costs for cylinder lubricating oil have become a critical issue
for vessel operators, with market prices for lubricating oil constantly
fluctuating while availability can be limited. To help alleviate this
situation, Wärtsilä has developed an electronically-controlled retrofit
lubricating system, the Retrofit Pulse Lubricating System (RPLS),
to serve the demand for lower cylinder oil feed rates. It delivers
reduced cylinder oil consumption without compromising piston
running reliability.
The reduction in the cylinder oil feed rate provided by the Pulse
Lubricating System, compared with existing accumulator systems,
is made possible by improving the distribution of the cylinder
lubricating oil to the piston
ring package, and
by the precise
timing of the oil
delivery.
14
2-stroke engines
For ships with RTA and RT-flex low-speed engines, Wärtsilä has
introduced a Slow Steaming Upgrade Kit to enable ship owners
and operators to achieve major savings in fuel costs through slow
steaming their ships.
The kit both extends the load range of the engine for continuous
operation, and provides a major reduction in the break specific fuel
consumption (BSFC) in the low-load range. Low-speed two-stroke
engines are normally operated at loads greater than 60% CMCR.
The kit allows Wärtsilä low-speed marine engines to be operated
continuously at any power within a range of 10% to 100% of the
contracted maximum continuous rated (CMCR) power without
additional operating restrictions.
15
Upgrade solutions
16
2-stroke engines
17
Upgrade solutions
18
2-stroke engines
The DENIS-R controls system retrofit packages are designed for the
Sulzer Bridge Control SBC7/7.1, or for any make of remote control
systems that experience major operational difficulties or remote
control issues.
Furthermore, by neglecting
to upgrade an ageing control
system increases the possibility
for serious maneuvering failures
and the risk of going off-hire. As an
OEM, Wärtsilä provides the relevant
technological expertise and know-how
needed for such an upgrade. Wärtsilä
has extensive competence in installing
and commissioning such projects
in cooperation with a certified
supplier for remote control
systems.
19
Upgrade solutions
20
2-stroke engines
21
Upgrade solutions
22
2-stroke engines
23
Upgrade solutions
24
4-stroke engines
A solution for safe low sulphur fuel adoptation for vessels operating
in Sulphur Emission Control Areas (SECA).
25
Upgrade solutions
26
4-stroke engines
Operating principle:
A counter, which can be set between 5 and 500 hours, keeps
the operator informed of the running hours accumulated so that
the wash can be initiated at the appropriate time. The washing
sequence is started from the control and monitoring system (WOIS)
in the control room, or from the local control panel.
27
Upgrade solutions
28
4-stroke engines
29
Upgrade solutions
30
4-stroke engines
31
Upgrade solutions
The Wärtsilä Water Conditioner Unit is available for both Marine and
Power Plant installations and is delivered as a turnkey solution.
32
4-stroke engines
33
Upgrade solutions
34
4-stroke engines
35
Upgrade solutions
The Wärtsilä Delta cleaner enables cleaning of the charge air cooler
without removing it from the engine. The cooler is cleaned by
injecting foam generated in the cleaning unit. The method leads to
faster maintenance, reduced downtime and lowered specific fuel oil
consumption (SFOC).
36
4-stroke engines
The Wärtsilä 50DF pilot fuel line water separator removes water from
the pilot fuel return line of your engine and can indicate possible
water leaks. Removing water from the fuel line prevents damage to
your engine’s pilot fuel and main fuel systems and increases engine’s
availability.
37
Upgrade solutions
38
4-stroke engines
The new Wärtsilä Variable Injection Timing (VIT) fuel pump element
advances the injection timing at part load for Wärtsilä Vasa 32
LowNOx engines. This results in earlier and better combustion,
lower fuel consumption and smoother operation.
39
Upgrade solutions
WÄRTSILÄ 32
PERFORMANCE UPGRADE
WÄRTSILÄ SAFESTART
40
4-stroke engines
42
4-stroke engines
43
Upgrade solutions
44
Electrical & Automation
45
Upgrade solutions
46
Environmental Services
47
Upgrade solutions
48
Environmental Services
49
Upgrade solutions
50
Environmental Services
51
Upgrade solutions
When at sea the switch can be made to open loop using only
seawater. The sulphur oxides in the exhaust react with the water to
form sulphuric acid. Chemicals are not required since the natural
alkalinity of seawater neutralizes the acid.
52
Environmental Services
53
Upgrade solutions
54
Propulsion Services
55
Upgrade solutions
WÄRTSILÄ ENERGOPROFIN
56
Propulsion Services
57
Upgrade solutions
58
Propulsion Services
WÄRTSILÄ ENDURAPAC
59
Upgrade solutions
WÄRTSILÄ ENERGOFLOW
60
Propulsion Services
61
Upgrade solutions
62
Propulsion Services
The new replacement kit for module types and units PCM-2, LCM-
2, SIM, LFM and LU is a low cost, in-cabinet standard upgrade
kit aimed at customers with an obsolete ANCOS2000 propulsion
control system; in particular merchant and special vessels. The
upgrade kit is an in-cabinet solution, which means that the existing
cabinet, cabling and panels stay as they are, resulting in low
investment costs
63
Upgrade solutions
64
Propulsion Services
65
Propulsion Services
66
Seals & Bearings Services
67
Parts solutions
PARTS
SOLUTIONS
Ensure that you always have high-quality spare parts ready
wherever and whenever you need them.
68
Parts solutions
We supply all OEM parts for Cedervall, Deep Sea Seals (DSS),
Japan Marine Technologies (JMT) and Wärtsilä shaft seal and
bearing systems. Whether you have oil or water lubricated
shaft lines, we have the products and services to match your
requirements.
69
Parts solutions
70
Parts solutions
71
Lifecycle solutions
LIFECYCLE
SOLUTIONS
Focus on your core business while we ensure equipment
performance with solutions covering servicing, maintenance
and operation.
72
Lifecycle solutions
73
Lifecycle solutions
74
Lifecycle solutions
OPTIMISED OPERATIONS
75
Analytics & monitoring
76
Analytics & monitoring
77
Analytics & monitoring
78
Analytics & monitoring
79
Analytics & monitoring
80
Analytics & monitoring
81
Analytics & monitoring
82
Analytics & monitoring
83
Maintenance & repair
84
Maintenance & repair
When the estimated lifetime of the pilot fuel pump is reached, the
pump can be shipped to Wärtsilä GLS for reconditioning. A similar
pump will be shipped to the customer from stock. A reconditioned
pump is covered by standard spare part warranty.
85
Maintenance & repair
86
Maintenance & repair
87
Maintenance & repair
We also overhaul:
—— Start-booster
—— Synchronizer
—— Load sharing units
During the overhauling process our skilled engineers only use OEM
spares and repair tools when replacing worn components. The
reassembled governor is checked on a test bench using measuring
equipment. Your governor / actuator is restored to its original factory
specification and level of quality finish.
88
Maintenance & repair
89
Maintenance & repair
TECHNICAL DOCUMENTS
Easy access to reliable up-to-date product and
solution information related on your installations.
WEBSHOP/COMMERCE
Illustrated catalogues enable you to find the
correct spare part with price and availability
information fast. You can also browse order
history and track and trace your deliveries.
LIFECYCLE SUPPORT
Customer and technical support, warranties,
claims management and your full history data
– all in one place. Have a direct dialogue with
technical experts and get up-to-date advice
and support.
FIELD SERVICES
Follow your field service information, orders and
reports. Stay updated on work progress.
90
Maintenance & repair
91
Maintenance & repair
For Wärtsilä 32DF, Wärtsilä 34DF and Wärtsilä 50DF engines, when
the lifetime of the pilot side of the dual-fuel injection valve is reached,
the valve is to be replaced. As an option to reduce maintenance
expenses without compromising quality, Wärtsilä offers refurbishing
of the valve. Two options are available: refurbishing of the customer’s
own components or the use of exchange parts.
92
Maintenance & repair
Our 70+ fully owned workshops are staffed with highly trained
personnel and equipped with high standards machine tools, plants
and equipments; specialists are at hand and there are close links
with the engineering department and most of the necessary spare
parts in stock and works according to classification rules. If needed,
we will take care of the logistic chain between your installation and
our service centres. We can also provide exchange component
pool.
93
Maintenance & repair
94
Maintenance & repair
Specialism:
—— Machinery & equipment: underwater maintenance and repair
—— Propeller systems: underwater maintenance and repair
—— Shaft sealing systems: underwater maintenance and repair
—— Hull: underwater maintenance and repair
—— World-leading innovation in R&D
95
Maintenance & repair
96
Maintenance & repair
98
Maintenance & repair
64 000 HOURS
OVERHAUL OF MARINE
REDUCTION GEARBOX
99
Maintenance & repair
Our 70+ fully owned workshops are staffed with highly trained
personnel and equipped with high standards machine tools, plants
and equipments; specialists are at hand and there are close links
with the engineering department and most of the necessary spare
parts in stock and works according to classification rules. An
overhaul in Wärtsilä workshop cuts back overhaul times and gives
guaranteed quality, reducing the risk of breakdown during operation.
If needed, we will take care of the logistic chain between your
installation and our service centres. We can also provide exchange
component pool.
100
Maintenance & repair
101
Maintenance & repair
102
Maintenance & repair
103
Maintenance & repair
104
Maintenance & repair
Our global service teams are on hand to serve you wherever and
whenever needed. Our engineers apply their vast experience and
wealth of technical expertise to remove, dissemble, clean, inspect
and repair your engines as necessary. Wärtsilä overhaul services
provide a quick, efficient, and cost-effective solution.
105
Maintenance & repair
106
Maintenance & repair
107
Maintenance & repair
WÄRTSILÄ
CONTROLLABLE
PITCH
PROPELLER
SERVICES
The solution
covers everything
from inspections
and maintenance
to emergency
repairs and modernisation or complete replacement
of CPP systems. The Wärtsilä service for pitch
propellers keeps your installation running smoothly
by increasing the reliability while reducing OPEX and
ensuring long-term visibility into costs.
108
Maintenance & repair
109
Expertise services
EXPERTISE SERVICES
Improve performance or solve problems with our expert analysis
and recommendations based on equipment data and information
gathered during inspection visits.
110
Expertise services
111
Expertise services
112
Expertise services
113
Expertise services
114
Expertise services
WÄRTSILÄ
ICS RISK
ASSESSMENT
115
Expertise services
116
Expertise services
117
Expertise services
118
Expertise services
119
Training services
TRAINING SERVICES
Get training from our experts on a wide range of topics including
management, operation, maintenance and safety.
120
Training services
The courses and programs are delivered in a way that’s right for
your organization, either onboard, on site, or online.
121
Training services
122
Training services
TRAINING SOLUTIONS
WLSA offers specialized services with relation to Career and
Competence management systems, Assessment and Competence
programs to meet the individual needs of ship owners and power
plant operators. Trainee programs are available to satisfy the future
competence needs of your business. These programs can be
tailor made to suit your current skill requirements or the regulated
requirements of the maritime environment.
*Including, e-learning, live classroom, practical, on the job and simulated environment.
**Real Equipment and components, 3D models, Simulators.
123
Partners
PARTNERS IN SPECIAL
SOLUTIONS
124
Partners
125
Global support
CONTACT CUSTOMER
SUPPORT CENTRE
Customer Support Centres are getting answers to any operative questions
related to any Wärtsilä Products and Services - including the Wärtsilä Online.
All centres are serving you via email and Wärtsilä Online in English during
business hours. 24/7 support is available in English via phone only.
Additionally some of the centres are serving on selected local languages
during business hours (as outlined below).
126
Global support
127
Global network
Our 70 workshops are equipped with high standard machines, tools and
equipment, which are operated by highly trained personnel. These workshops
can handle all types of maintenance, repair work, remanufacturing and
upgrades or modifications.
BANGLADESH
Wärtsilä Bangladesh Ltd.
Field Service Workshop, Chittagong
Bahir Signal
Chandgaon Chittagong 4221
Tel: +88 031 257 1794
128
Global network
BULGARIA CHILE
Wärtsilä Hungary Kft. Wärtsilä Chile Ltd.
Energy & Marine Marine
5, Dunav Street, Floor 3 Avenida Brasil 2060
9000, Varna Valparaiso
Tel: +359 52 613 725 Tel: +56 32 2570 600
Fax: +359 878 399 488 Fax: +56 32 2570 601
CAMEROON CHINA
Wärtsilä Central Africa Wärtsilä Services (Shanghai) Co., Ltd.
Head Office & Workshop Guangzhou Branch
Zone Portuaire, Wärtsilä Base, Essengue, Section 2, No.75 Zhujiang Road, Shilou Town,
P.O.Box 15069 Panyu Distric
15069, Douala 511447, Guangzhou
Tel: +237 33 50 54 00 Tel: +86 20 3905 6288
Fax: +237 33 50 54 99 Fax: +86 20 3905 6299
QuantiServ ESTONIA
170 Jinfeng Road, Pudong Wärtsilä BLRT Estonia OU
Shanghai 201201 Workshop
E-mail: in-situ.china@quantiserv.com / Kopli 103
reconditioning.china@quantiserv.com 11712, Tallinn
Tel: +372 610 2241
CYPRUS Fax: +372 610 2214
Wärtsilä Cyprus
Marine FAROE ISLANDS
9 Synergatismou Street MEST P/F
CY-3010, Limassol Service Agent
Tel: +357 25 313 761 J.C. Svabosgøta 31 FO-110, Torshavn
Fax: +357 25 812 195 Tel: +298 301 100
Fax: +298 301 101
E-mail: info@mest.fo
http://www.faroeyard.fo
130
Global network
132
Global network
134
Global network
PARAGUAY PORTUGAL
Wärtsilä Paraguay Wärtsilä Portugal, Lda.
Services & Energy Energy & Marine
Luis Morales 746 Rua Dr. Francisco Sá Carneiro, no. 251
Asunción PT-4740–473, Esposende
Tel: +595 21 220874 Tel: +351 253 724 400
Fax: +351 253 724 409
PERU
Wärtsilä Peru S.A.C. Repropel, Lda
Energy & Marine Joint-venture (Wärtsilä Propulsion Repair
Pasaje Mártir Olaya 129 Centro Empresial Station)
José Pardo Torre “A” - PIso 11 - Oficina 1101, Estaleiro da Rocha, Conde de Obidos
Miraflores, 18 1399-036, Lisbon
Lima Tel: +351 21 391 5918
Tel: +51 1 241 7030 Fax: +351 21 391 5924
Fax: +51 1 444 6867
Repropel, Lda
PHILIPPINES Joint-venture (Wärtsilä Propulsion Repair
Wärtsilä Philippines Inc. and Service Station)
Energy & Marine Estaleiro da Mitrena
6 Diode Street, Light Industry & Science 2910 - 738, Setúbal
Park, Barrio Diezmo, Cabuyao Tel: +351 26 571 9330
4025, Laguna Fax: +351 26 571 9331
Tel: +63 49 543 0382
Fax: +63 2 843 7305 QATAR
Wärtsilä Doha LLC
POLAND Energy & Marine
Wärtsilä Polska Sp. z o.o. Office No. 43, SCF Office, N-KOM, Erhama
Energy & Marine Bin Jaber Al Jalahma Shipyard, Southern
ul. Twarda 12 Breakwater, Ras Laffan Industrial City
80-871, Gdansk Al-Khor
Tel: +48 58 347 85 00 Tel: +974 40 159 298
Fax: +48 58 347 85 20 Fax: +971 4 8857020
E-mail: ashar.khan@wartsila.com
Wärtsilä Ship Design Sp.z o.o.
Ship Design ROMANIA
ul. Luzycka 2 Wärtsilä Hungary Kft Budaors Sucursala
81-537, Gdynia Constanta
Tel: +48 58 622 63 13 Energy & Marine
Fax: +48 58 622 62 65 Strada Incinta Port Nr.1, Santierul Naval
Constanta, Cladirea Adminstrativa TA Camera
Wärtsilä Baltic Design Centre Sp. z o.o. 2 Etaj 2
Ship Design 900900, Constanta
ul. Luzycka 6e Tel: +40 720 175 215
81-537, Gdynia Fax: +40 241 553 081
Tel: +48 58 718 61 50 E-mail: spareparts.pcmnortheurope@
Fax: +48 58 718 61 50 wartsila.com
136
Global network
138
Global network
140
Global network
Eniram Inc.
2900 SW 42nd Street
Fort Lauderdale, FL 33312
Tel: +1 954 681 4320
E-mail: info@eniram.fi
Greensmith Energy
1900 Powell Street, Suite 820
Emeryville, CA 94608
Tel: +1 844.814.4367
Greensmith Energy
485 Springpark Place, Suite 1500
Herndon, VA 20170
Tel: +1 844.814.4367
Lock-n-Stitch Inc.
1015 S. Soderquist Rd
Turlock, CA 95380
Tel: 209-632-2345
Fax: 209-632-1740
E-mail: info@locknstitch.com
American Hydro
135 Stonewood Rd
York, PA 17402
QuantiServ
11710 N. Gessner Rd, Suite A
Houston, TX. 77064
E-mail: in-situ.usa@quantiserv.com
VIETNAM
Wärtsilä Vietnam Co., Ltd
Marine
64 Nguyen Dinh Chieu, Da Kao Ward, District 1
Ho Chi Minh City
Tel: +84 28 6291 9420
All rights reserved. All copyrights and other intellectual property rights to all text, images and other materials
in this booklet are the property of Wärtsilä. No part of this publication may be copied. No single reproduction
whatsoever from any part of this publication may be sold or distributed for commercial purposes or changed
or included in any other work or other publication, whether in printed or electronic form, unless prior
permission to do so has been granted. The published information has been gathered in good faith and must
be used solely for general informational purposes. No rights may be derived from the information relating
to its reliability for specific purposes and no statement or guarantee is given with regard to its accuracy or
completeness. We retain the right to make changes and corrections without prior notification at the moment
we so desire or consider necessary. Wärtsilä 11-2019
143
Wärtsilä is a global leader in smart technologies
and complete lifecycle solutions for the
marine and energy markets. By emphasising
sustainable innovation, total efficiency and data
analytics, Wärtsilä maximises the environmental
and economic performance of the vessels and
power plants of its customers.
wartsila.com