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Varioguide: Varioguide Novatel Varioguide Trimble
Varioguide: Varioguide Novatel Varioguide Trimble
VarioGuide
VarioGuide NovAtel
VarioGuide Trimble
Marktoberdorf
AGCO GmbH - Johann-Georg-Fendt-Str. 4 - D-87616 January 2016
Marktoberdorf X990.005.550.011
FENDT is a worldwide brand of AGCO 4893-en
© AGCO 2016 English
.
IMPORTANT:
This document is valid from the chassis number indicated and onwards. The last valid chassis number
could not be determined at the time of creation. Use AGCONET or contact Fendt technical service to make
sure whether a current wiring diagram set is available with an updated chassis number range.
Due to further developments to the tractor, the content of this document is subject to change.
The relevant accident prevention regulations must be observed, as must as any generally acknowledged
safety, industrial medicine and traffic regulations. The manufacturer does not accept liability for damage
resulting from unauthorized modifications to the machine.
VarioGuide
X990.005.550.011
.
VarioGuide
X990.005.550.011
Table of contents
VarioGuide
2 System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.1 System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2.1.1 Bar indicator (Novatel, Trimble) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2.1.2 Switch-off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2.1.3 A101 - VarioDoc/VarioGuide (VD03\VD02) ECU "EU version" with GPRS mobile
radio modem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2.1.4 A101 - VarioDoc/VarioGuide (VD03\VD02) ECU "NA-version" with CDMA mobile
radio modem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2.2 Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
2.2.1 Software — Version check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
2.2.2 Software — Upgrade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
3 Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.1 Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
3.1.1 Hardware architecture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
3.1.2 Wiring/cable sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
3.1.3 Circuit diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
3.1.4 Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
3.1.5 A101 — ECU, VarioDoc/VarioGuide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
3.1.6 A102 ECU, Topcon receiver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
3.1.7 A173 — Trimble AG-382 receiver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
3.1.8 A174 — SATEL EASyProof radio module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
3.1.9 U004 — Novatel Smart6 receiver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
VarioGuide
X990.005.550.011
Table of contents
VarioGuide
X990.005.550.011
Table of contents
VarioGuide
X990.005.550.011
Table of contents
1. Safety instructions
VarioGuide 1-1
X990.005.550.011
Table of contents
1-2 VarioGuide
X990.005.550.011
1. Safety instructions
WARNING:
Hazard due to vehicle movements Risk of injury and death! Material damage is possible.
When driving on public roads or in areas where there is a risk of injury to others, the
electrohydraulic steering system must not be pre-activated; automatic way-line guidance
must not be activated.
WARNING:
Hazard due to vehicle movements Risk of injury and death! Material damage is possible.
While the system is switched on, the operator must remain on the operator platform
within the vehicle at all times. The operator must attentively follow all the operating
conditions and be ready to intervene at any time, should this be necessary.
WARNING:
Hazard due to vehicle movements Risk of injury and death! Material damage is possible.
Before the operator leaves the tractor, the automatic steering system must be switched
off and the tractor must be parked properly.
VarioGuide 1-3
X990.005.550.011
1. Safety instructions
1-4 VarioGuide
X990.005.550.011
Table of contents
2. System
VarioGuide 2-1
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Table of contents
2-2 VarioGuide
X990.005.550.011
2. System
2.1 System
2.1.1 Bar indicator (Novatel, Trimble)
NOTE: Automatic wayline guidance can only be activated when at least three bars are displayed.
NOK NOK The system does not receive any data from GNSS satellites, nor a correction
signal --> automatic track guidance is not possible
OK NOK The system receives data from GNSS satellites, but not a correction signal -->
automatic track guidance is not possible
OK OK The system receives data from GNSS satellites and the selected correction
signal, but the data is not sufficient to determine a valid position --> automatic
track guidance is not possible
OK OK The data is sufficient to determine a valid position --> automatic track guidance
is possible
NOTE: The system continues to collect data and the theoretical accuracy of
the calculated position continues to increase.
2.1.2 Switch-off
The automatic steering switches off in the following conditions or events (or cannot be activated):
• The steering wheel is being operated
• The bar display is showing fewer than three bars (tractor does not have a valid position)
• Road speed is below 0.1 km/h or over 25 km/h
• The angle between the current driving line (tractor) and the wayline (target wayline) exceeds 75°
VarioGuide 2-3
X990.005.550.011
2. System
• The machine deviates from the side of the wayline (target wayline):
- Sub-meter accuracy: lateral deviation of more than 1.2 m
- Centimeter accuracy: lateral deviation of more than 0.6 m
• The operator leaves the operator's seat (seat contact switch)
2-4 VarioGuide
X990.005.550.011
2.1.3 A101 - VarioDoc/VarioGuide (VD03\VD02) ECU "EU version" with GPRS mobile radio modem
VarioGuide
GNSS receiver Possible accuracy Correction signal Radio modem Aerial
NovAtel Smart6 Sub-meter Autonomous not necessary (n. n.) n. n.
X990.005.550.011
WAAS n. n. n. n.
EGNOS n. n. n. n.
Centimeter NTRIP n. n. GSM/900 MHz
RTK base station SATEL EASyProof (403– UHF 430–460MHz
470MHz)
Trimble AG-382 Sub-meter Autonomous n. n. n. n.
WAAS n. n. n. n.
EGNOS n. n. n. n.
RangePoint RTX n. n. n. n.
Decimeter CenterPoint RTX n. n. n. n.
Centimeter NTRIP n. n. GSM/900 MHz
RTK base station SATEL EASyProof (403– UHF 430–460MHz
470MHz)
Trimble 450 (405–470MHz) UHF 430–460MHz
Trimble 900 (900MHz) GSM/900 MHz
2-5
2. System
2-6
2.1.4 A101 - VarioDoc/VarioGuide (VD03\VD02) ECU "NA-version" with CDMA mobile radio modem
2. System
*1)Canbe operated with external modem and base station (supplier). NovAtel receiver in combination with a base station is not offered by AGCO in North
America.
X990.005.550.011
VarioGuide
2. System
2.2 Software
2.2.1 Software — Version check
Software version of the A101 - VarioDoc/VarioGuide (VD03\VD02) ECU:
• The terminal checks the software version of the A101 - VarioDoc/VarioGuide (VD03\VD02) ECU
• The EOL only accepts a single software version for the A101 - VarioDoc/VarioGuide (VD03\VD02) ECU
• In the event that the software version is incorrect, an error message appears on the terminal
VarioGuide 2-7
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2. System
2-8 VarioGuide
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Table of contents
3. Hardware
VarioGuide 3-1
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Table of contents
3-2 VarioGuide
X990.005.550.011
3. Hardware
3.1 Hardware
3.1.1 Hardware architecture
Fig. 1
VarioGuide 3-3
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3. Hardware
3-4 VarioGuide
X990.005.550.011
3. Hardware
Fig. 2
VarioGuide 3-5
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3. Hardware
NOTE: Adapter cables are required to connect some components to the VarioGuide base cable set
(H438.810.472.011).
3-6 VarioGuide
X990.005.550.011
3. Hardware
VarioGuide 3-7
X990.005.550.011
3. Hardware
3.1.4 Components
Fig. 4
Fig. 5
3-8 VarioGuide
X990.005.550.011
3. Hardware
Fig. 6
RTK Network (mobile radio) requires a SIM card.
The SIM card adapter (A) is located in the shell
A101 - VarioDoc/VarioGuide (VD03\VD02) ECU:
Remove the connector and press button (B) .
Fig. 7
U004 - NovAtel Smart 6 receiver
G835.970.210.062
Fig. 8
Adapter cable H438.810.472.020 for U004 -
NovAtel Smart 6 receiver
Fig. 9
VarioGuide 3-9
X990.005.550.011
3. Hardware
Fig. 10
Trimble radio modem G438.810.472.260
Fig. 11
A174 - Satel EASyProof radio modem
G438.810.472.050
UHF radio antenna: H438.810.472.110
Antenna connection cable: H438.810.472.090
Fig. 12
Base cable set (roof hatch) H438.810.472.011
Fig. 13
3-10 VarioGuide
X990.005.550.011
3. Hardware
Fig. 14
UB30 #8 12 VDC
Earth #9
VarioGuide 3-11
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3. Hardware
PIN Signal/designation
1 A102 ECU, Topcon receiver
2 UB15
3 Comfort-Bus_high
4 Comfort-Bus_low
5 V BUS_high
6 V BUS_low
7 ISO-Bus_high
8 ISO-Bus_low
Fig. 15
9 RS232 earth
10 RS232 Tx
11 RS232 Rx
12 Earth
Measurement at component
UB30 #1 12 VDC
Earth # 12
Earth # 12
3-12 VarioGuide
X990.005.550.011
3. Hardware
Fig. 16
NOTE: A173 Trimble AG-382 receiver is only connected to the VarioGuide system via connector B.
Connector A is sealed with a covering.
PIN Signal/designation
1 ---
2 RS232 Tx (Com2)
3 RS232 Rx (Com2)
4 PPS signal out
5 RS232 earth
6 RS232 Tx (Com3)
7 ---
8 RS232 Rx (Com3)
9 ---
10 Supply voltage UB
11 Earth
12 ---
Fig. 17
VarioGuide 3-13
X990.005.550.011
3. Hardware
Function Note
LED illuminated "GREEN". Receiver is receiving GPS
satellite signals.
LED illuminated "ORANGE". Supply voltage UB is
present.
Measurement at component
Earth # 11
PIN Signal/designation
1 Supply
2 ---
3 RS232 earth
4 RS232 Rx
5 RS232 Tx
6 Earth
Fig. 18
Earth #6
3-14 VarioGuide
X990.005.550.011
3. Hardware
Fig. 19
NOTE: To connect U004 - NovAtel Smart 6 receiver to the base cable set, adapter cable H438.810472.020
is required. Note the partially rotated signal lines.
PIN Signal/designation
1 RS232 Tx (Com1)
2 RS232 Rx (Com1)
3 RS232 Tx (Com2)
4 RS232 Rx (Com2)
5 RS232 earth
6 ---
7 ---
8 RS232 Tx (Com3)
Fig. 20 Adapter cable H438.810472.020
9 Earth
10 ---
11 ---
12 PPS signal out
13 RS232 Rx (Com3)
14 Supply voltage UB
LED displays
NOTE: Status LED visible through the opening in
the hatch cover
Fig. 21
VarioGuide 3-15
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3. Hardware
Measurement at component
3-16 VarioGuide
X990.005.550.011
Table of contents
4. Correction signals
VarioGuide 4-1
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Table of contents
4-2 VarioGuide
X990.005.550.011
4. Correction signals
VarioGuide 4-3
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4. Correction signals
Dynamic
Accuracy +/- 150 cm +/- 50 cm +/- 4 cm +/- 4 cm +/- 2.5 cm
Static
Start-up time 1 to 5 minutes 1 to 5 minutes 30 minutes 5 minutes 1 to 5 minutes
Cost/year Free/free of On request On request On request On request
charge
4-4 VarioGuide
X990.005.550.011
4. Correction signals
NOTE:
The position is determined without correction
signals, using only GPS and GLONASS satellites
(for regions in which there is no correction signal
or none can be received).
Fig. 1
VarioGuide 4-5
X990.005.550.011
4. Correction signals
Fig. 2
4-6 VarioGuide
X990.005.550.011
4. Correction signals
4.3.1.1 RTK base station: NovAtel receiver: Configure internal Satel EASyProof radio modem
NOTE:
• Internal modem: configuration of modem settings via the Fendt terminal
• External modem:
- In the Fendt terminal: configuration of interface modem --> A101 - VarioDoc/VarioGuide (VD03\VD02)
ECU
- Modem settings: see instructions from modem manufacturer
Procedure
1. Select "Base station" signal type
NOTE: The correction signal can only be
received if a green tick is showing in the
connection status. If necessary, check
settings.
2. Select "Fendt station" under station type
3. Select frequency
NOTE: Request the frequency from the
national authority.
4. Select channel spacing:
• 12.5 kHz/6.25 kHz channel spacing
• 25 kHz/6.25 kHz channel spacing
• 205 kHz/10 kHz channel spacing
5. Select error correction
6. Select signal format
NOTE: Reception modem (tractor) and
transmission modem (base station) must
have the same settings.
Fig. 3
4.3.1.2 RTK base station: NovAtel receiver: Configure external radio modem
NOTE:
• Internal modem: configuration of modem settings via the Fendt terminal
• External modem:
- In the Fendt terminal: configuration of interface modem --> A101 - VarioDoc/VarioGuide (VD03\VD02)
ECU
- Modem settings: see instructions from modem manufacturer
VarioGuide 4-7
X990.005.550.011
4. Correction signals
Procedure
1. Select "Base station" signal type
NOTE: The correction signal can only be
received if a green tick is showing in the
connection status. If necessary, check
settings.
2. Select "External station" under station type
3. Select baud rate
4. Select parity
5. Select signal format
Fig. 4
4.3.2.1 RTK network: NovAtel receiver: Configure internal mobile radio modem
NOTE:
After the ignition has been switched OFF/ON, the system connects to the mobile communications
network automatically and without further notice, provided that a connection was established before the
ignition was switched off. Please note that this action may result in data charges.
NOTE:
• Internal modem: configuration of modem settings via the Fendt terminal
• External modem:
- In the Fendt terminal: configuration of interface modem --> A101 - VarioDoc/VarioGuide (VD03\VD02)
ECU
- Modem settings: see instructions from modem manufacturer
4-8 VarioGuide
X990.005.550.011
4. Correction signals
Procedure
1. Select signal type "RTK network"
NOTE: The correction signal can only be
received if a green tick is showing in the
connection status. If necessary, check
settings.
2. Select modem type "Internal modem"
3. Select signal format
Fig. 5
4.3.2.2 RTK network: NovAtel receiver: Configure external mobile radio modem
NOTE:
After the ignition has been switched OFF/ON, the system connects to the mobile communications
network automatically and without further notice, provided that a connection was established before the
ignition was switched off. Please note that this action may result in data charges.
NOTE:
• Internal modem: configuration of modem settings via the Fendt terminal
• External modem:
- In the Fendt terminal: configuration of interface modem --> A101 - VarioDoc/VarioGuide (VD03\VD02)
ECU
- Modem settings: see instructions from modem manufacturer
VarioGuide 4-9
X990.005.550.011
4. Correction signals
Procedure
1. Select signal type "RTK network"
NOTE: The correction signal can only be
received if a green tick is showing in the
connection status. If necessary, check
settings.
2. Select modem type "External modem"
3. Select baud rate
4. Select parity
5. Select signal format
Fig. 6
4-10 VarioGuide
X990.005.550.011
4. Correction signals
Fig. 7
VarioGuide 4-11
X990.005.550.011
4. Correction signals
Fig. 8
4-12 VarioGuide
X990.005.550.011
4. Correction signals
Fig. 9
VarioGuide 4-13
X990.005.550.011
4. Correction signals
Fig. 10
4-14 VarioGuide
X990.005.550.011
4. Correction signals
Fig. 11
VarioGuide 4-15
X990.005.550.011
4. Correction signals
4.6.1.1 RTK base station: Trimble receiver: Configure internal Trimble AG-715 403-470 MHz radio
modem
NOTE:
• Internal modem: configuration of modem settings via the Fendt terminal
• External modem:
- In the Fendt terminal: configuration of interface modem --> A101 - VarioDoc/VarioGuide (VD03\VD02)
ECU
- Modem settings: see instructions from modem manufacturer
Procedure
1. Select "Base station" signal type
NOTE: The correction signal can only be
received if a green tick is showing in the
connection status. If necessary, check
settings.
2. Select "Fendt station" under station type
3. Select mode
4. Select frequency
NOTE: Request the frequency from the
national authority.
NOTE: Reception modem (tractor) and
transmission modem (base station) must
have the same settings.
Fig. 12
4.6.1.2 RTK base station: Trimble receiver: Configure internal Satel EASyProof radio modem
NOTE:
• Internal modem: configuration of modem settings via the Fendt terminal
• External modem:
- In the Fendt terminal: configuration of interface modem --> A101 - VarioDoc/VarioGuide (VD03\VD02)
ECU
- Modem settings: see instructions from modem manufacturer
4-16 VarioGuide
X990.005.550.011
4. Correction signals
Procedure
1. Select "Base station" signal type
NOTE: The correction signal can only be
received if a green tick is showing in the
connection status. If necessary, check
settings.
2. Select "Fendt station" under station type
3. Select frequency
NOTE: Request the frequency from the
national authority.
4. Select channel spacing
• 12.5 kHz/6.25 kHz channel spacing
• 25 kHz/6.25 kHz channel spacing
• 205 kHz/10 kHz channel spacing
5. Select error correction
6. Select signal format
NOTE: Reception modem (tractor) and
transmission modem (base station) must
have the same settings.
Fig. 13
4.6.1.3 RTK base station: Trimble receiver: Configure internal Trimble 900 MHz radio modem
NOTE:
• Internal modem: configuration of modem settings via the Fendt terminal
• External modem:
- In the Fendt terminal: configuration of interface modem --> A101 - VarioDoc/VarioGuide (VD03\VD02)
ECU
- Modem settings: see instructions from modem manufacturer
VarioGuide 4-17
X990.005.550.011
4. Correction signals
Procedure
1. Select "Base station" signal type
NOTE: The correction signal can only be
received if a green tick is showing in the
connection status. If necessary, check
settings.
2. Select "Fendt station" under station type
3. Select network ID
NOTE: Reception modem (tractor) and
transmission modem (base station) must
have the same settings.
Fig. 14
4.6.1.4 RTK base station: Trimble receiver: Configure external radio modem
NOTE:
• Internal modem: configuration of modem settings via the Fendt terminal
• External modem:
- In the Fendt terminal: configuration of interface modem --> A101 - VarioDoc/VarioGuide (VD03\VD02)
ECU
- Modem settings: see instructions from modem manufacturer
4-18 VarioGuide
X990.005.550.011
4. Correction signals
Procedure
1. Select "Base station" signal type
NOTE: The correction signal can only be
received if a green tick is showing in the
connection status. If necessary, check
settings.
2. Select 'External station' under station type
3. Select baud rate
4. Select parity
5. Select signal format
Fig. 15
VarioGuide 4-19
X990.005.550.011
4. Correction signals
Procedure
1. Read out the receiver serial number. The
owner/operator of the base station/base
station network generates a key.
C Receiver serial number
Fig. 16
Fig. 17
4-20 VarioGuide
X990.005.550.011
4. Correction signals
Fig. 18
Fig. 19
VarioGuide 4-21
X990.005.550.011
4. Correction signals
Fig. 20
4.6.2.1 RTK network: Trimble receiver: Configure internal mobile radio modem
NOTE:
After the ignition has been switched OFF/ON, the system connects to the mobile communications
network automatically and without further notice, provided that a connection was established before the
ignition was switched off. Please note that this action may result in data charges.
NOTE:
• Internal modem: configuration of modem settings via the Fendt terminal
• External modem:
- In the Fendt terminal: configuration of interface modem --> A101 - VarioDoc/VarioGuide (VD03\VD02)
ECU
- Modem settings: see instructions from modem manufacturer
4-22 VarioGuide
X990.005.550.011
4. Correction signals
Procedure
1. Select signal type "RTK network"
NOTE: The correction signal can only be
received if a green tick is showing in the
connection status. If necessary, check
settings.
2. Select modem type "Internal modem"
3. Select signal format
Fig. 21
4.6.2.2 RTK network: Trimble receiver: Configure external mobile radio modem
NOTE:
After the ignition has been switched OFF/ON, the system connects to the mobile communications
network automatically and without further notice, provided that a connection was established before the
ignition was switched off. Please note that this action may result in data charges.
NOTE:
• Internal modem: configuration of modem settings via the Fendt terminal
• External modem:
- In the Fendt terminal: configuration of interface modem --> A101 - VarioDoc/VarioGuide (VD03\VD02)
ECU
- Modem settings: see instructions from modem manufacturer
VarioGuide 4-23
X990.005.550.011
4. Correction signals
Procedure
1. Select signal type "RTK network"
NOTE: The correction signal can only be
received if a green tick is showing in the
connection status. If necessary, check
settings.
2. Select modem type "External modem"
3. Select baud rate
4. Select parity
5. Select signal format
Fig. 22
4-24 VarioGuide
X990.005.550.011
4. Correction signals
Procedure
1. Switch on xFill --> activate Fallback: touch
button (A)
(A) Fallback key
(B) xFill settings button
Fig. 25
Fig. 26
4-26 VarioGuide
X990.005.550.011
4. Correction signals
Fig. 27
Fig. 28
Fig. 29
VarioGuide 4-27
X990.005.550.011
4. Correction signals
NOTE: If you have ordered CenterPoint RTX Fast, enter 1529,7250 MHz and 2400 baud here
NOTE: Due to the Fallback, only three bars are displayed. The actual accuracy is in the RTK range
(previously used signal).
4-28 VarioGuide
X990.005.550.011
4. Correction signals
Procedure
1. Press button (D)
(A ) Fallback
(C) Connecting
(D) Mobile communications network
settings
(E) Ntrip settings
Fig. 31
Fig. 32
VarioGuide 4-29
X990.005.550.011
4. Correction signals
Fig. 33
Procedure
Enter the data of the RTK network provider in
the corresponding fields
M Ntrip data: If there is data reception, a
green tick will appear
Fig. 34
4-30 VarioGuide
X990.005.550.011
4. Correction signals
VarioGuide 4-31
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4. Correction signals
4-32 VarioGuide
X990.005.550.011
4. Correction signals
4.8 Fallback
4.8.1 Fallback NovAtel receiver
Activating the Fallback function enables automatic track guidance with less accuracy if the correction signal
with the higher accuracy is temporarily unavailable. As soon as the correction signal with the higher
accuracy can be received again the system switches back automatically.
NOTE: With Fallback active, the wayline deviation can become greater when driving with the less accurate
correction signal.
Procedure
Activate Fallback: touch button (A)
(A) Fallback key
Fig. 36
VarioGuide 4-33
X990.005.550.011
4. Correction signals
Procedure
Activate Fallback: touch button (A)
(A) Fallback key
Fig. 37
4-34 VarioGuide
X990.005.550.011
Table of contents
VarioGuide 5-1
X990.005.550.011
Table of contents
5-2 VarioGuide
X990.005.550.011
5. Calibrations and adjustments
Fig. 1
VarioGuide 5-3
X990.005.550.011
5. Calibrations and adjustments
Fig. 2
Procedure
1. Confirm pop-up
Fig. 3
Fig. 4
5-4 VarioGuide
X990.005.550.011
5. Calibrations and adjustments
3. Confirm pop-up
Fig. 5
NOTE: If the tractor does not follow the wayline when automatic track guidance is activated, advances
only slowly onto the wayline, sways on the wayline etc., there may be several causes, for example:
• Gyro calibration is necessary
• Adjustment of the steering wheel angle sensor (2401) is too inaccurate (the front wheels were not
exactly in the center position during adjustment)
• Steering valve is faulty or
• Adjustment (2403) of the steering valve is necessary
• Setting of the steering sensitivity in the Steering Settings menu
• Play in the steering angle sensor
• Play in the front axle bearings
• Tyre pressure differs significantly between the left and right tyres
• Steering pressure supply
• Internal/external leaks in the steering/steering cylinder
• Front axle ballast
• Implement/implement combination setting (heed adjustment instructions of the implement
manufacturer)
• Lower link stabiliser setting (open/closed)
VarioGuide 5-5
X990.005.550.011
5. Calibrations and adjustments
Procedure
1.
Confirm warning and fault messages
with ESC
Fig. 6
2.
Press RETURN; the first main menu
level appears on the multiple display
Press one of the buttons repeatedly
until the symbol (A) flashes
Fig. 7
3.
Press one of the buttons repeatedly
until the symbol (A) flashes
Fig. 8
4.
Press one of the buttons repeatedly
until the symbol (A) flashes
Fig. 9
5-6 VarioGuide
X990.005.550.011
5. Calibrations and adjustments
Fig. 10
6.
The image shown opposite is displayed
NOTE:
• The calibration runs automatically (approx.
5 minutes max.)
• Do not actuate steering.
• Do not leave the operator's seat (seat
contact switch)
Fig. 11
7.
The image shown opposite is displayed
Confirm with RETURN
Fig. 12
VarioGuide 5-7
X990.005.550.011
5. Calibrations and adjustments
8.
If the adjustment is completed without
errors, the message O.K. appears and the
new sensor settings are saved
NOTE:
• Settings are only stored when the ignition
key has been turned to the "0" position
• Wait for at least 30 seconds before
switching on ignition again!
If incorrect values are detected or the
conditions are not met, an ERROR message
appears
Fig. 13
2403 = calibration code
FXX = fault code
Fig. 14
5-8 VarioGuide
X990.005.550.011
5. Calibrations and adjustments
NOTE: If the tractor does not follow the wayline when automatic track guidance is activated, advances
only slowly onto the wayline, sways on the wayline etc., there may be several causes, for example:
• Gyro calibration is necessary
• Adjustment of the steering wheel angle sensor (2401) is too inaccurate (the front wheels were not
exactly in the center position during adjustment)
• Steering valve is faulty or
• Adjustment (2403) of the steering valve is necessary
• Setting of the steering sensitivity in the Steering Settings menu
• Play in the steering angle sensor
• Play in the front axle bearings
• Tyre pressure differs significantly between the left and right tyres
• Steering pressure supply
• Internal/external leaks in the steering/steering cylinder
• Front axle ballast
• Implement/implement combination setting (heed adjustment instructions of the implement
manufacturer)
• Lower link stabiliser setting (open/closed)
Procedure
1.
Confirm warning and fault messages
with ESC
Fig. 15
VarioGuide 5-9
X990.005.550.011
5. Calibrations and adjustments
2.
Press RETURN; the first main menu
level appears on the multiple display
Press one of the buttons repeatedly
until the symbol (A) flashes
Fig. 16
3.
Press one of the buttons repeatedly
until the symbol (A) flashes
Fig. 17
4.
Press one of the buttons repeatedly
until the symbol (A) flashes
Fig. 18
Fig. 19
5-10 VarioGuide
X990.005.550.011
5. Calibrations and adjustments
6.
Turn and hold the steering wheel fully
against the left lock
Confirm with RETURN
Fig. 20
7.
Turn and hold the steering wheel fully
against the right lock
Confirm with RETURN
Fig. 21
VarioGuide 5-11
X990.005.550.011
5. Calibrations and adjustments
9.
If the adjustment is completed without
errors, the message O.K. appears and the
new sensor settings are saved
NOTE:
• Settings are only stored when the ignition
key has been turned to the "0" position
• Wait for at least 30 seconds before
switching on ignition again!
If incorrect values are detected or the
conditions are not met, an ERROR message
appears
Fig. 23
2401 = calibration code
FXX = fault code
Fig. 24
NOTE: If the tractor sways following adjustment during automatic track guidance it means that the wheels
weren't exactly straight when the straight-ahead position was confirmed. Repeat the adjustment process.
5.1.4 Steering angle sensor — Check the accuracy of the calibration with Fendias
To check the quality of the steering angle sensor calibration you must observe the degree of deviation of
the steering angle sensor when driving on the way-line using Fendias
5-12 VarioGuide
X990.005.550.011
5. Calibrations and adjustments
NOTE: If the automatic track guidance is activated and the tractor does not follow the way-line, only moves
slowly along or lurches along the way-line etc., there may be several causes, for example:
• Gyro calibration required
• Calibration of the steering angle sensor (2401) is not accurate enough (during calibration, the front
wheels were not exactly in the center position)
• Steering valve is defective or
• Steering valve calibration (2403) required
• Steering sensitivity settings in the steering settings menu
• Steering angle sensor clearance
• Clearance in the front axle bearing
• Significant difference in tire pressure between left and right tires
• Pressure supply to steering system
• Internal/external leak in the steering system/steering cylinder
• Front axle ballast
• Device/device combination settings (follow the device manufacturer's setting instructions)
• Lower link stabilization setting (open/closed)
Procedure
1. Record the A-B track line (see operating
instructions)
2. Start Fendias
3. Diagnostics --> Select a vehicle
Fig. 26
VarioGuide 5-13
X990.005.550.011
5. Calibrations and adjustments
Fig. 27
6. In the Comfort menu --> Select differential
lock
Fig. 28
5-14 VarioGuide
X990.005.550.011
Table of contents
VarioGuide 6-1
X990.005.550.011
Table of contents
6-2 VarioGuide
X990.005.550.011
6. Tests and settings
Operating hours:
Workshop:
Installer:
Date:
Vehicle tires/ballast
Front tires
Rear tires
Front-end weight in kg
Wheel weight in kg
Rear weight in kg
implement
VarioGuide 6-3
X990.005.550.011
6. Tests and settings
Overlap entered:
Terrain properties:
(e.g. flat, hill, sand, clay, forest
boundary, etc.)
Error description:
6-4 VarioGuide
X990.005.550.011
6. Tests and settings
Fig. 2
VarioGuide 6-5
X990.005.550.011
6. Tests and settings
Procedure
1. Drive tractor manually to connection
2. Press Auto Offset button (B): The waylines VarioGuide Hauptseite
are moved to the original lines at the
corresponding wayline distance A Spurlinienabstand
5,90 m
Spurabweichung
C
0,00 m
Manueller Spurlinienversatz
D
0,20 m
Gesamtversatz
E
0,00 m
F
Fig. 3
6.1.5 Check the track to track accuracy (dynamic accuracy: pass-to-pass accuracy
within 15 minutes)
Fig. 4
6-6 VarioGuide
X990.005.550.011
6. Tests and settings
Procedure
1. Record A-B wayline
2. With automatic track guidance activated,
only ever drive in one! direction about 150
m on the same A-B line three times within
15 minutes and in each case measure the
offset of the tractor tyre imprint (rear wheel)
in the soil and compare it with the starting
track
Fig. 5
3. Enter values in the table
VarioGuide 6-7
X990.005.550.011
6. Tests and settings
Fig. 6
Fig. 7
Procedure
1. Record A-B wayline
6-8 VarioGuide
X990.005.550.011
6. Tests and settings
Fig. 8
Fig. 9
Fig. 10
VarioGuide 6-9
X990.005.550.011
6. Tests and settings
Fig. 11
6-10 VarioGuide
X990.005.550.011
6. Tests and settings
Procedure
1. Record A-B wayline
2. (I.): Drive for about 150 m in one direction
with automatic track guidance activated and
the implement lowered
3. After 150 m, raise the implement and
continue driving for about 25 m with the
implement raised so that the tractor tyre
impressions remain visible
4. (II): Turn vehicle and approach on the same
track (profile to profile)
5. Lower implement
6. Activate automatic track guidance
7. Drive about 50-100 m
8. Stop the tractor and measure the overlap on
the left or right
° Overlap on the left side of the tractor:
subtract B / 2 from center distance (K)
° Overlap on the right side of the tractor:
add B / 2 to center distance (K)
VarioGuide 6-11
X990.005.550.011
6. Tests and settings
6-12 VarioGuide
X990.005.550.011
6. Tests and settings
Procedure
1. Record A-B wayline
2. (I.): Drive for about 150 m in one direction
with automatic track guidance activated and
the implement lowered
3. Determine working width A
4. (II.): Turn vehicle and drive about the same
distance on the adjacent right track with
automatic track guidance activated and the
implement lowered
5. Stop the tractor and determine the total
working width B
° A + A > B ==> Implement offset left:
subtract C / 2 from center distance (input
value (K) in terminal)
° A + A < B ==> Implement offset right:
add C / 2 to center distance (input value
(K) in terminal)
VarioGuide 6-13
X990.005.550.011
6. Tests and settings
6.1.8 Mechanical check of the front axle clearance, the steering angle sensor and
the steering system
If the automatic way-line guidance is activated and the tractor does not follow the way-line, only moves
slowly along or lurches along the way-line etc., there may be several causes, for example:
• Gyro calibration required
• Calibration of the steering angle sensor (2401) is not accurate enough (during calibration, the front
wheels were not exactly in the center position)
• Steering valve is defective or
• Steering valve calibration (2403) required
• Steering sensitivity settings in the steering settings menu
• Steering angle sensor clearance
• Clearance in the front axle bearing
VarioGuide 6-15
X990.005.550.011
6. Tests and settings
NOTE: If the automatic way-line guidance is activated and the tractor does not follow the way-line, only
moves slowly along or lurches along the way-line etc., there may be several causes, for example:
• Gyro calibration required
• Calibration of the steering angle sensor (2401) is not accurate enough (during calibration, the front
wheels were not exactly in the center position)
• Steering valve is defective or
• Steering valve calibration (2403) required
• Steering sensitivity settings in the steering settings menu
• Steering angle sensor clearance
• Clearance in the front axle bearing
• Significant difference in tire pressure between left and right tires
• Pressure supply to steering system
• Internal/external leak in the steering system/steering cylinder
• Front axle ballast
• Device/device combination settings (follow the device manufacturer's setting instructions
• Lower link stabilization setting (open or closed)
Procedure
1. Operate the tractor on level ground without
operating the steering (VarioGuide not active)
at a low speed
2. Monitor the value of the steering angle
sensor using Fendias (see chapter: Steering
angle sensor — Check the quality of the
calibration with Fendias)
3. NOTE: If the value fluctuates by more than
+/- 0.4° --> Check for a mechanical defect or
wear:
• The axle bearing and/or
• The steering angle sensor
Fig. 20
6-16 VarioGuide
X990.005.550.011
6. Tests and settings
NOTE: If the automatic way-line guidance is activated and the tractor does not follow the way-line, only
moves slowly along or lurches along the way-line etc., there may be several causes, for example:
• Gyro calibration required
• Calibration of the steering angle sensor (2401) is not accurate enough (during calibration, the front
wheels were not exactly in the center position)
• Steering valve is defective or
• Steering valve calibration (2403) required
• Steering sensitivity settings in the steering settings menu
• Steering angle sensor clearance
• Clearance in the front axle bearing
• Significant difference in tire pressure between left and right tires
• Pressure supply to steering system
• Internal/external leak in the steering system/steering cylinder
• Front axle ballast
• Device/device combination settings (follow the device manufacturer's setting instructions)
• Lower link stabilization setting (open or closed)
Procedure
1. Operate the tractor on level ground without
operating the steering (VarioGuide not active)
at a low speed
2. Monitor the value of the steering angle
sensor using Fendias (see chapter: Steering
angle sensor — Check the quality of the
calibration with Fendias)
3. NOTE: If the value fluctuates by more than
+/- 0.4° --> Check for a mechanical defect/
wear:
• The steering angle sensor and/or
• The axle bearing
Fig. 21
VarioGuide 6-17
X990.005.550.011
6. Tests and settings
NOTE: If automatic way-line guidance is activated and the tractor does not follow the way-line, only moves
slowly along or lurches along the way-line etc., there may be several causes, for example:
• Gyro calibration required
• Calibration of the steering angle sensor (2401) is not accurate enough (during calibration, the front
wheels were not exactly in the center position)
• Steering valve is defective or
• Steering valve calibration (2403) required
• Steering sensitivity settings in the steering settings menu
• Steering angle sensor clearance
• Clearance in the front axle bearing
• Significant difference in tire pressure between left and right tires
• Pressure supply to steering system
• Internal/external leak in the steering system/steering cylinder
• Front axle ballast
• Device/device combination settings (follow the device manufacturer's setting instructions)
• Lower link stabilization setting (open or closed)
NOTE: For the respective tractor type: See workshop service manual
Procedure
6.1.9.1 Check the VarioGuide pre-installation with Fendias (comfort bus recording)
Procedure
1. Open FENDIAS
6-18 VarioGuide
X990.005.550.011
6. Tests and settings
Fig. 22
Fig. 23
Fig. 24
VarioGuide 6-19
X990.005.550.011
6. Tests and settings
Fig. 25
Fig. 26
7. Select To measurement
Fig. 27
6-20 VarioGuide
X990.005.550.011
6. Tests and settings
Fig. 28
Fig. 29
Fig. 30
VarioGuide 6-21
X990.005.550.011
6. Tests and settings
Fig. 31
Fig. 32
Fig. 33
6-22 VarioGuide
X990.005.550.011
6. Tests and settings
Fig. 34
VarioGuide 6-23
X990.005.550.011
6. Tests and settings
9 Calibrate Calibration:
"CALIB" • Calibration code 2401: Steering angle sensor
• Calibration code 2403: Steering valve
6-24 VarioGuide
X990.005.550.011
Table of contents
7. Advanced settings/functions
VarioGuide 7-1
X990.005.550.011
Table of contents
7-2 VarioGuide
X990.005.550.011
7. Advanced settings/functions
Procedure
1. Order the authorization codes on AGCONet
NOTE: The authorization codes are unique to each receiver, i.e. linked to the receiver serial number.
NOTE: Have the receiver serial number ready (readout on terminal: See the following images)
2. NovAtel receivers: Enter the authorization
code into field (F) on the terminal:
NOTE: After touching field (F) the terminal
keyboard opens
A Satellite receiver: Manufacturer and
type
B Hardware version: Manufacturer's
designation for the hardware installed
in the receiver
C Serial number: Unique receiver serial
number
D Authorization model: Manufacturer-
specific description of the level of
accuracy:
• D2S00G0T0: Sub-meter
• D2LRPGTT0: Centimeter
E Authorization level: Display for the
current level of accuracy:
• Sub-meter
• Centimeter
(F) Input field for upgrading the
authorization level: Enter the code Fig. 1
ordered on AGCONet here
NOTE: The code is only displayed
during input. After leaving the page, the
code is no longer visible and the
authorization level in field E is updated.
VarioGuide 7-3
X990.005.550.011
7. Advanced settings/functions
NMEA definition
The NMEA (National Marine Electronics Association) defines standards for the transmission of GNSS data
between different devices. This system supports NMEA Standard 0183 for the output of data to external
devices. If NMEA support is activated, GNSS data can be transmitted from the GNSS receiver to an NMEA-
compatible external device.
7-4 VarioGuide
X990.005.550.011
7. Advanced settings/functions
NMEA settings
(A) NMEA data ON/OFF button
NOTE:
The NMEA data settings are available from
the implement manufacturer. Refer to the
operator's manual for the device.
Fig. 3
VarioGuide 7-5
X990.005.550.011
7. Advanced settings/functions
Procedure
Connect NMEA-enabled external implement
via NMEA connection sub D9 (X4219 - Serial
interface C pillar)
Fig. 4
7-6 VarioGuide
X990.005.550.011
© AGCO Corporation, 2016. All rights reserved.
X990.005.550.011 (English)
January 2016