Jt7020 m1 Jt8020 - Parts Manual

1
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расходных материалов Ditch Witch
тел. +375 29 3384008
RPP.BY
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JT7020/JT8020
Mach 1
ISSUE NO. 12PL-07/11
For Replacement Copy Order P/N 053-074
This product is covered by one or more of the following patents:

US 4,953,638; 5,148,880; 5,242,026; 5,341,887; 5,490,569; 5,684,466; 5,713,423, 5,740,703;
5,758,553; 5,794,719; 5,880,680; 5,941,322; 6,085,852C1; 6,109,371; 6,179,065; 6,216,803;
6,250,403; 6,250,404; 6,290,606; 6,311,790; 6,411,094; 6,543,551; 6,550,547; 6,672,409;
6,739,413; 6,761,231; 6,776,246; 6,808,210; 6,827,158; 6,848,506; 6,871,712; 6,896,077;
7,000,710; 7011,166; 7,013,990; 7,018,164; 7,025,152; 7,038,454; 7,111,693; 7,150,331;
RE37,450; RE37,923; RE37,975; RE38,418
AU 689,533; 706,544; 718,034, 755,862
CA 2,156,398; 2,217,899
FR 674,093
DE 694 17 019; 695 29 634; 697 28 716;
EP 0927892; 1466068
GB 2,312,006; 2,418,553; EP674,093; EP817,901; EP846,841; EP927,892
JP 3,458,247
Other U.S. and foreign patents pending
This manual contains information concerning the following models:
JT7020 & JT8020 Mach 1 Directional Drilling System
Copyright 2004, 2005, 2006, 2007, 2008, 2011 by The Charles Machine Works, Inc.
, Ditch Witch, CMW, AutoCrowd, Modularmatic, Jet Trac, Roto Witch, Subsite, Fluid
Miser, Perma-Soil, Power Pipe, Super Witch, Super Witch II, Pierce Arrow, The Underground, and The
Underground Authority Worldwide are registered trademarks of The Charles Machine Works, Inc.
ID0135008
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3
FOREWORD___________
This manual contains illustrated parts lists to help you select quality ProTech ®
Replacement parts for your Ditch Witch ® equipment. Using other replacement parts will
lessen the productivity of your equipment.
Part numbers enclosed in a box are no longer available from The Charles Machine
Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.
Footnotes provide more information to help you identify parts shown in the manual.
Assembly instructions and Tech Bits articles referenced in footnotes are available
through your local Ditch Witch dealer.
Description and specifications in this book were current at publication. However,

The Charles Machine Works, Inc. reserves the right to improve equipment, so this
manual might not reflect the most current improvements.
Instructions on recommended equipment use and maintenance are in the Operator’s

Manual that was shipped with your equipment.
Keep the following in mind when ordering ProTech replacement parts:
Specify parts you need by part number and description, not by illustration reference
numbers.
Have equipment model and serial number on hand to help ensure you get the right
parts for your machine whether it’s old or new.
Thank you for buying and using Ditch Witch equipment and ProTech replacement parts.
8/6/2010, Rev-B 800-001

4
WARRANTY__________________________
DW WARRANTY Policy
July, 2005
POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS
LIMITED WARRANTY POLICY
Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch
Witch dealership for any Ditch Witch equipment or parts manufactured by The Charles Machine Works, Inc.
(CMW) that fail due to a defect in material or workmanship within one (1) year of first commercial use
(Exception: 2 years for all SK500 Attachments). Free labor will be provided at any authorized Ditch Witch
dealership for installation of parts under this warranty during the first year following “initial commercial” use of
the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for
transporting their equipment to an authorized Ditch Witch dealership for all warranty work.
EXCLUSIONS FROM PRODUCT WARRANTY
All incidental or consequential damages.
All defects, damages, or injuries caused by misuse, abuse, improper installation, alteration,
neglect, or uses other than those for which products were intended.
All defects, damages, or injuries caused by improper training, operation, or servicing of products
in a manner inconsistent with manufacturer’s recommendations.
All engines and engine accessories (these are covered by original manufacturer’s warranty).
Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such
warranty will be available to purchaser.)
ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY

WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY.
IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE

UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE
FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A
COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING
THE DUTIES IMPOSED.
Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not
imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products
should be operated under anticipated working conditions prior to purchase.
Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part
by CMW or its authorized dealer. CMW will provide the location of its inspection facilities or it’s nearest
authorized dealer upon inquiry. CMW reserves the right to supply remanufactured replacement parts under
this warranty as it deems appropriate.
Extended warranties are available upon request from your local Ditch Witch dealer or CMW.
Some states do not allow exclusion or limitation of incidental or consequential damages, so the above
limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long
an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner
specific legal rights and the product owner may also have other rights which vary from state to state.
For information regarding this limited warranty, contact CMW’s Product Support Department, P.O. Box 66,
Perry, OK 73077-0066, or contact your local Ditch Witch dealer.
Ver. 03 ID0134872
5
CONTENTS______________________
Decals Sound Insulation - Engine Covers ........................ 94
Decal Location - Begins ..................................... 16 Spindle Brake ................................................... 70
Decal Location - Ends ........................................ 10 Stabilizer - Auxiliary - Begins ............................... 120
Stabilizer - Auxiliary - Ends ................................. 118
Engine Components Stabilizers ....................................................... 116
Air Filter System ............................................... 30 Thrust Chain Idler/Adjustment ......................... 80
Battery/Power Cables ....................................... 44 Thrust Drive ..................................................... 76
Charge Air Cooler............................................. 34 Top Lining/Panel ............................................ 138
Cold Start Kit .................................................... 46 Track Group - Rubber - Begins ........................... 108
Engine - Deutz Diesel........................................... 24 Track Group - Rubber - Ends ............................. 106
Engine Mount ................................................... 26 Track Group - Steel - Begins.............................. 112
Exhaust ............................................................ 32 Track Group - Steel - Ends ................................ 110
Expansion Tank ............................................... 42 Windshield Wiper/Washer ............................. 136
Fan Drive .......................................................... 36 Wrenches - Front ............................................... 60
Radiator Mounting ............................................ 38
Radiator Plumbing ............................................ 40 Hydraulics
Throttle ............................................................. 28 Adjustment Cylinder ....................................... 268
Auxiliary Valve Hydraulics .............................. 236
Frame Components Auxiliary Valve ................................................ 238
Assisted Makeup - Begins .................................. 52 Cab Swing Hydraulics .................................... 266
Assisted Makeup - Begins/Ends .......................... 50 Case Drain - Ground Drive Hydraulics .................. 262
Battery Box ..................................................... 102 Case Drain - Rotation/Thrust Motor ...................... 222
Cab Arm/ROPS .............................................. 122 Case Drain - Rotation/Thrust Pump ..................... 224
Cab Covers .................................................... 130 Charge Filter Hydraulics................................. 206
Cab Door/Windows ........................................ 124 Charge Manifold ............................................. 232
Cab Lock ........................................................ 148 Cooler Outlet Hydraulics ................................ 228
Carriage ........................................................... 66 Fluid Pump Control ........................................ 204
Carriage Sight Tube ......................................... 68 Ground Drive Hydraulics - Left - Begins ............ 258
Chain Connector .............................................. 82 Ground Drive Hydraulics - Left - Ends ............... 256
Console - Left Switches ...................................... 142 Ground Drive Hydraulics - Right ...................... 260
Console - Left .................................................. 140 Hydraulic Control Valve - Auxiliary.................... 240
Console - Right ................................................ 146 Hydraulic Cylinder (2x1.25x14.25) ...................... 272
Covers - Engine .................................................. 88 Hydraulic Cylinder (3x1.75)............................... 274
Covers - Front .................................................... 92 Hydraulic Cylinder (3.5x2) ................................ 276
Covers - Hydraulic Reservoir/Pumps - Begins ............ 98 Hydraulic Cylinder (4x2.25)............................... 278
Covers - Hydraulic Reservoir/Pumps - Ends .............. 96 Hydraulic Cylinder (6x4x3)................................ 270
Cylinder Locks .................................................. 56 Hydraulic Diagram - Begins ............................. 186
Drill Frame ........................................................ 54 Hydraulic Diagram - Ends ................................ 174
Fuel Tank ....................................................... 100 Hydraulic Reservoir ........................................ 208
Gear Box - Ground Drive Planetary ....................... 114 Hydraulic Schematic - Begins .......................... 166
Gear Box - Rotation Drive..................................... 72 Hydraulic Schematic - Ends ............................ 158
Gear Box - Rotation Planetary ............................... 74 Hydrostatic Gauge Hydraulics........................ 212
Gear Box - Thrust Planetary.................................. 78 Oil Cooler Hydraulics ..................................... 226
Grille ................................................................. 86 Park Brake Hydraulics ................................... 264
Heat/Air - Cab .................................................. 150 Pilot Valve Hydraulics .................................... 230
Heat/Air - Component Mount ............................... 154 Pivot - Lift Hydraulics - Front ........................... 248
Heat/Air Diagram ............................................ 152 Pivot - Lift Hydraulics - Rear ............................ 250
Hose Track Repair Section .............................. 64 Pump Hydraulics ............................................ 210
Hose Track ....................................................... 62 Pump Mount ................................................... 198
Pipe Guide ........................................................ 58 Rotating Clamp Hydraulics............................. 242
Pivot ............................................................... 104 Rotation Motor Hydraulics .............................. 216
Rear View Mirror - LH...................................... 132 Rotation Pump Control ................................... 200
Rear View Mirror - RH ..................................... 134 Rotation Pump Hydraulics.............................. 214
Saver Sub ......................................................... 84 Spindle Brake Hydraulics ............................... 234
Seat Mount - with Heat/Air ................................. 128 Stabilizer Hydraulics - Left............................... 252
Seat Mount - without Heat/Air ............................. 126 CONTINUED
ID0135113
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CONTENTS______________________
Stabilizer Hydraulics - Right ............................. 254 Auto-Greaser ................................................. 416
Stationary Clamp Hydraulics - Begins .............. 246 Control Valve - Pipe Loader ............................... 404
Stationary Clamp Hydraulics - Ends ................ 244 Guard Rail ...................................................... 388
Thrust Motor Hydraulics ................................. 220 Hydraulic Cylinder (2x1x3)................................ 420
Thrust Pump Control ...................................... 202 Hydraulic Cylinder (3.5x1.75x16)........................ 422
Thrust Pump Hydraulics ................................. 218 Hydraulic Motor ............................................. 412
Pipe Grip Hydraulics ...................................... 408
Electrical Pipe Loader - Gripper - Begins ........................... 402
Elect Diagnostic Terminal ............................. 322 Pipe Loader - Gripper - Ends .............................. 400
Elect Diagram - Cab ....................................... 308 Pipe Loader - Harness ...................................... 428
Elect Diagram - Cab/Junction box ...................... 316 Pipe Loader - Jumper Cable ............................... 424
Elect Diagram - Junction box ............................ 304 Pipe Loader - Lift Arms ..................................... 390
Elect Diagram - Rear Stop ............................... 300 Pipe Loader - Lift/Shuttle Hydraulics ................... 410
Elect Diagram - Umbilical ................................. 302 Pipe Loader - Mount ........................................ 386
Elect Schematic ............................................. 282 Pipe Loader - Shuttle Drive ................................ 396
Electrical Strike System .................................. 326 Pipe Loader - Shuttle Mount............................... 392
Frame/Engine Harness .................................. 290 Pipe Loader - Shuttle Stop................................. 398
Spindle Harness ............................................. 296 Pipe Loader - Shuttles ..................................... 394
Thrust Harness ............................................... 298 Pipe Loader - Valve Harness .............................. 426
Top Gauge Harness ....................................... 318 Pipe Loader - Valve Hydraulics ........................... 406
Windshield Wiper Harness............................. 320
Working Light Kit ............................................ 324 Hoist Systems
Control Valve Change Hydraulic .................... 456
Anchor Systems Control Valve.................................................. 454
Anchor Driver Hydraulics ................................ 332 Cylinder Lift .................................................... 446
Anchor Shaft................................................... 336 Decal Location - Crane ................................... 432
Anchoring Plates ............................................ 334 Electrical Comp. ............................................. 476
Auger Drive .................................................... 330 Electrical Diagram – Panel to Solenoid - JT8020 ... 484
Electrical Diagram - Pendant to Panel - JT8020 .... 482
Fluid Systems Electrical Diagram - Relay Harness - JT8020 ....... 480
Antifreeze Tank - Begins/Ends .......................... 346 Electrical Diagram .......................................... 486
Antifreeze Tank - Begins .................................. 348 Electrical Schematic - Hoist -JT8020 ................. 478
Antifreeze Tank - Ends .................................... 344 Extension Boom ............................................. 440
Fluid Pump - FMC - Begins................................. 380 Extension Cylinder Hydraulic ......................... 468
Fluid Pump - Hyd Hydrst & Fld Ctrl Vlv - Begins...... 354 Extension Cylinder ......................................... 452
Fluid Pump Hydraulic - Begins ......................... 356 Hoist Hydraulic w/o Hoist ............................... 462
Fluid Pump Hydraulic - Ends ........................... 350 Inner Boom .................................................... 436
Fluid Pump Mounting - Begins ......................... 342 Lift Cylinder Hydraulic .................................... 466
Fluid Pump Plumbing - Suction Side - Begins ...... 368 Limit Switch .................................................... 474
Fluid Pump Plumbing - Suction Side - Ends ........ 366 Outer Boom Cylinder...................................... 450
Fluid Pump Plumbing Discharge Side - Begins ..... 376 Outer Boom Hydraulic .................................... 470
Fluid Pump Plumbing Discharge Side - Ends ....... 374 Outer Boom .................................................... 438
Fluid Supply - Begins ........................................ 364 Overload Alert ................................................ 492
Fluid Supply - Ends .......................................... 362 Overload......................................................... 448
Fluid Supply (Swivel) ...................................... 358 Pedestal ......................................................... 434
Fluid Supply Water Swivel - Begins.................. 360 Pendant .......................................................... 472
Inlet Gauge Plumbing - Suction Side - Begins ...... 372 Proportional Valve .......................................... 460
Inlet Gauge Plumbing - Suction Side - Ends ........ 370 Swing Drive Hydraulic .................................... 464
Liner Wash Plumbing - Begins ......................... 378 Swing Drive .................................................... 442
Mud Pump Mounting ...................................... 340 Swing Drive .................................................... 444
Wash Wand ................................................... 382 CONTINUED
Pipe Loader Systems

Air Compressor .............................................. 414
Auto-Greaser - Nozzles .................................... 418
ID0135113
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CONTENTS______________________
Accessories
Mud Mixing Accessories................................. 496
Pipe Box ......................................................... 502
Wireline Kit ..................................................... 498
Work Lights - Begins ........................................ 500
Miscellaneous
Bolt/Nut Torque Chart .................................... 506
Filters .............................................................. 510
Optional Kits ................................................... 510
Parts Manual Change Request ...................... 511
Related Publications ....................................... 510
Replacement O-Ring Chart ............................ 509
Warranty Registration .................................... 514
ID0135113
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9
DECALS
ID0135069
10
DECAL LOCATION
JT70M1 (ENDS WITH S/N 2V2567)
44 3
16 8
13 47
1
13
17
42
15
20
6
16
45
2
29 12
11
10 9
45
2
28 48
45 4
7
17 50
5
43
14
27
26
BATTERY BOX DOOR

VIEW ROTATED 90º
E 807-055
11
DECAL LOCATION
17
8
18
23
9
24
23
22 17
17
19
21
200 GPM MUD PUMP
13
49
16
E 807-055
12
DECAL LOCATION
37
30
31
35
32
33
36
25
34
38
1.70”
39
46
40
41
E 807-055
13
DECAL LOCATION
11.5” 9.5”
7.5”
1.5” 3.0”
16.0”
2.5”
27.7”
14.3”
8.8” 3.2”
10.0”
7.60” 7.80”
1.90”
1.0” 1.0”
51 51
2.5” 2.5”
1.0” 1.0”
21 21
E 807-055
14
DECAL LOCATION
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
275-839 DECAL KIT - JT7020 M1
1 275-230 6 DANGER STRIPE (1.75” X 18”)
2 275-197 2 DANGER ROTATING SHAFT
3 275-120 1 RESERVOIR (THF)
4 274-997 1 SEE-THRU LOGOTYPE
5 273-156 2 MACH 1 IDENTIFIER
6 273-155 1 RIGHT GRAPHIC STRIPE
7 274-204 1 CRUSHING FORCE HAZARD ALERT
8 273-138 1 NOTICE COOLANT
9 274-871 2 JT7020 MODEL IDENTIFIER
10 274-050 1 WARNING JOBSITE HAZARD
11 700-029 1 GAUGE PANEL
12 700-027 1 THROTTLE-LIGHTS-STABILIZERS
13 275-023 3 OIL LEVEL
14 273-154 1 ELECTRICAL PANEL
15 274-872 1 DITCH WITCH GRAPHIC STRIPE
16 275-149 2 COOLANT
17 274-049 13 DANGER ELECTROCUTION SEE FOOTNOTE 1
18 274-854 1 LOGO PLACARD
19 275-148 1 FUEL TANK (DIESEL)
20 275-203 1 BATTERY
21 275-184 32 WARNING M0VING PARTS 4 PER PIPE BOX
22 274-876 1 DITCH WITCH GRAPHIC STRIPE
23 274-877 AR GRAPHIC STRIPE (SOLD PER INCH) USE 138”
24 274-375 1 MASTER DISCONNECT SWITCH
25 274-857 1 CAB SWING LOCK/UNLOCK
26 275-419 1 WARNING NO FLAME
27 275-033 1 NOTICE ELECTRICAL SYSTEM
28 274-442 4 LIFT LOCATION
29 274-318 4 TIE DOWN LOCATION
30 700-023 1 TOP INSTRUMENT PANEL
31 274-724 1 ONE CALL NOTIFICATION
32 273-150 1 RIGHT INSTRUMENT PANEL
33 275-222 1 ENGINE STOP
34 274-852 1 CLIMATE CONTROL
35 700-026 1 PIPE-MOBILE-WRENCHES
36 700-025 1 PIPE-HORN-THROTTLE
37 700-022 1 LEFT INSTRUMENT PANEL
38 700-024 1 IGNITION-COLD START
39 700-028 1 JOYSTICK CONTROL
40 274-780 1 JET TRAC PATENT (S)
41 275-048 1 IMPORTANT SAFETY RULES
42 274-831 1 PIPE ROW INDICATOR
FOOTNOTES
1. USE 8 FOR TRAFFIC CONES.
2. APPLY AROUND BACK OF OPERATOR’S STATION.
3. NOT PART OF KIT. FOR EUROPEAN UNITS ONLY.
4. LOCATE DECAL ON BATTERY SO THAT DECAL IS VISIBLE WHEN VIEWING BATTERY.
E 807-055
15
DECAL LOCATION
REF PART
43 273-153 1 JT7020 M1 FUSE PANEL
44 275-400 1 NOTICE OIL LEVEL
45 274-874 AR GRAPHIC STRIPE (SOLD PER INCH) USE 157”; SEE FOOTNOTE 2
46 274-923 1 POWER POINT
47 273-016 1 SOUND POWER 11 (110 dBA) SEE FOOTNOTE 3
48 274-933 1 LUBRICATION
49 274-859 1 WASH WAND
50 274-875 1 JET TRAC LOGOTYPE
51 275-326 32 WARNING CRUSHING WEIGHT 4 PER PIPE BOX
52 273-267 1 BATTERY SEE FOOTNOTE 4
FOOTNOTES
1. USE 8 FOR TRAFFIC CONES.
2. APPLY AROUND BACK OF OPERATOR’S STATION.
3. NOT PART OF KIT. FOR EUROPEAN UNITS ONLY.
4. LOCATE DECAL ON BATTERY SO THAT DECAL IS VISIBLE WHEN VIEWING BATTERY.
E 807-055
16
DECAL LOCATION
BEGINS WITH S/N: 2W0856
5
39
47
45
27
14 1
45
48 34
45
26, 59
45
22
12
43
9
28
49 17
19 42
55
57 28
17
15 19
16
32 33
13 28
35 7 10
VIEW
ROTATED 180^
VIEW
ROTATED 180^
C 807-367
17
DECAL LOCATION
14 37 14
24
10
30
26, 59
17
19
30 17 18
19 14
29
47
39
38 39
2
39
47 58 34 3
41
40
C 807-367
18
DECAL LOCATION
50
51
20
54
6
44
53
11
25
23
13
14
52
1.7
56
31
21
36
C 807-367
19
DECAL LOCATION
11.5
7.5
29.5
1.5 3.0
2.5
13.5
23.0
3.2
7.82
9.00
5.77
.25
1.5
1.0 1.0
2.5 46 46 2.5
1.0 1.0
40 40
C 807-367
20
DECAL LOCATION
REF PART
275-889 DECAL KIT - JT7020M1

275-980 DECAL KIT - JT8020M1
1. 273-016 1 SOUND POWER 11 SEE FOOTNOTE 2
2. 273-117 1 WORKLIGHTS/WASH WAND
3. 273-128 1 NO STEP
4. 273-129 1 JT70M1 SOLENOID VALVE
5. 273-138 1 NOTICE COOLANT
6. 273-150 1 RIGHT INSTRUMENT PANEL
7. 273-153 1 JT7020 M1 FUSE PANEL
8. 273-154 1 JT7020 M1 ELEC. PANEL
9. 273-155 1 RIGHT GRAPHIC STRIPE
10. 273-156 2 MACH 1 IDENTIFIER
11. 273-198 1 TRACKER CONTROL
12. 273-267 1 DITCH WITCH BATTERY SEE FOOTNOTE 3
13. 273-278 1 DANGER WRENCH
14. 274-049 5 DANGER ELECTROCUTION
15. 274-050 1 WARNING JOBSITE HAZARD
16. 274-204 1 CRUSHING FORCE HAZARD ALERT
17. 274-318 4 TIE DOWN LOCATION
18. 274-375 1 MASTER DISCONNECT SWITCH
19. 274-442 4 LIFT LOCATION
20. 274-724 1 ONE CALL NOTIFICATION
21. 274-780 1 JET TRAC PATENT(S)
22. 274-831 1 PIPE ROW INDICATOR
23. 274-852 1 CLIMATE CONTROL
24. 274-854 1 LOGO PLACARD
25. 274-857 1 CAB SWING LOCK/UNLOCK
26. 274-871 2 JT7020 MODEL IDENTIFIER
27. 274-872 1 DITCH WITCH GRAPHIC STRIPE
28. 274-874 1 GRAPHIC STRIPE (SOLD PER INCH) USE 157"; SEE FOOTNOTE 1
29. 274-876 1 DITCH WITCH GRAPHIC STRIPE
30. 274-877 1 GRAPHIC STRIPE (SOLD PER INCH) USE 138"
31. 274-923 1 POWER POINT
32. 274-933 1 LUBRICATION
33. 274-997 1 SEE-THRU LOGOTYPE
34. 275-023 2 OIL LEVEL
35. 275-033 1 NOTICE ELECTRICAL SYSYTEM
36. 275-048 1 IMPORTANT SAFETY RULES
37. 275-120 1 RESERVOIR (THF)
38. 275-148 1 FUEL TANK (DIESEL)
39. 275-149 4 COOLANT
40. 275-184 33 WARNING MOVING PARTS 4 PER PIPE BOX
FOOTNOTES
1. APPLY AROUND BACK OF OPERATOR STATION.
2. NOT PART OF KIT, FOR EUROPEAN UNITS ONLY.
3. LOCATE DECAL ON BATTERY SO THAT IT IS VISIBLE WHEN VIEWING BATTERY.
NOTE:
C 807-367
21
DECAL LOCATION
REF PART
41. 275-185 1 WARNING SINGLE OPERATOR
42. 275-197 2 DANGER ROTATING SHAFT
43. 275-203 1 BATTERY
44. 275-222 1 ENGINE STOP
45. 275-230 6 DANGER STRIPE 1.75" X 18"
46. 275-326 32 WARNING CRUSHING WEIGHT 4 PER PIPE BOX
47. 275-355 3 CAUTION HOT PARTS
48. 275-400 1 NOTICE OIL LEVEL
49. 275-419 1 WARNING NO FLAME
50. 700-022 1 LEFT INSTRUMENT PANEL
51. 700-023 1 TOP INSTRUMENT PANEL
52. 700-024 1 IGNITION-COLD START
53. 700-025 1 PIPE-HORN-THROTTLE
54. 700-026 1 PIPE-MOBILE-WRENCHES
55. 700-027 1 THROTTLE-LIGHTS-STABILIZERS
56. 700-028 1 JOYSTICK CONTROL
57. 700-029 1 GAUGE PANEL
58. 700-062 1 DIESEL FUEL CAP
59. 700-231 2 JT8020 MODEL IDENTIFIER BEGINS WITH S/N:
FOOTNOTES
NOTE:
C 807-367
22
NOTES:
ID0134963
23
ENGINE
COMPONENTS
ID0134845
24
ENGINE
4
8
06 ID0124047
25
ENGINE
REF PART
1. 194-086 1 ENGINE - DEUTZ DIESEL TIER 1 OBSOLETE, INCL REF NO'S 3 & 4
194-372 1 ENGINE - DEUTZ DIESEL TIER 2 OBSOLETE, INCL REF NO'S 3 & 4
159-435 - FUEL PRE-FILTER ELEMENT
153-272 - GASKET,THERMOSTAT
170-363 - BELT, ALTERNATOR
170-364 - BELT, WATER PUMP
170-377 - JOINED FAN BELT
194-833 - STARTER, ENGINE
194-203 - WATER PUMP
215-283 - THERMOSTAT
194-836 - FUEL LIFT PUMP
194-837 - CHECK VALVE, FUEL GALLEY
194-838 - GASKET, EXHAUST MANIFOLD
194-839 - GASKET, EXHAUST FLANGE
194-840 - RUBBER MANIFOLD 194-086 ENGINE - TIER 1
194-568 - RUBBER MANIFOLD 194-372 ENGINE - TIER 2
215-284 - ALTERNATOR
214-636 - OIL PRESSURE SENDER
214-637 - TEMPERATURE SWITCH
054-119 - DEUTZ 1013 OPERATION MANUAL
2. 159-448 1 ADAPTER
3. 159-332 1 OIL FILTER ELEMENT (SPIN-ON)
4. 159-334 1 FUEL FILTER ELEMENT - CARTRIDGE
5. 194-792 1 FLUID LEVEL INDICATOR
6. 106-383 - FLG LK SCREW (M10-1.50 X 30MM) USE LOCTITE 242 OR EQUIVALENT
7. 110-333 1 BOLT-ON CLAMP (1")
8. 349-001 - FLYWHEEL HOUSING COVER
NOT SHOWN:
FOOTNOTES:
NOTE:
06 ID0124047
26
27
28
THROTTLE
7
8
4 6
3 9
4 5
10
BLK
WHT
GRN
05 ID0070126
29
THROTTLE
REF PART
1. 194-086 - ENGINE, DEUTZ OBSOLETE
194-372 - ENGINE - DEUTZ DIESEL T2 OBSOLETE
2. 349-012 1 MOUNT PLATE
3. 215-231 1 LINEAR ACTUATOR
214-299 - ACTUATOR PIGTAIL
4. 106-380 5 FLG LK SCREW (M8-1.25 X 16MM)
5. 349-014 1 CABLE MOUNT
6. 349-826 1 SWIVEL ARM
7. 106-378 2 FLG LK SCREW (M6-1.00 X 12MM)
8. 106-388 3 WASHER (M6)
9. 196-058 1 CABLE SWIVEL (.081")
10. 105-836 2 FLG LOCK BOLT (1/4-NC X 1/2")
NOT SHOWN:
FOOTNOTES:
NOTE:
05 ID0070126
30
31
32
EXHAUST 10
20
11
15
5 4 1
16 6
2
14
13 3
7
12
8
1
17
18
1
19
5
04 ID0124049
33
EXHAUST
REF PART
1. 105-894 12 LOCKNUT(M10-1.50, PRV TRQ,10.9)
2. 349-080 1 EXHAUST TUBE
3. 196-341 1 MUFFLER CLAMP (2-3/4")
4. 349-895 2 MUFFLER STRAP
5. 105-274 6 SCREW (M10-1.5 X 20MM)
6. 115-834 AR EXHAUST WRAP (2", SOLD PER FT) USE 2 @ 36"
7. 194-153 1 MUFFLER
8. 349-082 1 MUFFLER MOUNT
9. 194-202 1 EXHAUST CLAMP (5-1/2")
10. 194-152 1 EXHAUST
12. 349-011 1 HEAT SHIELD
13. 115-686 AR BULK EDGE (5/32", SOLD PER 1") USE 1 @ 9"
14. 106-163 2 FLG SCREW (M8-1.25 X 30MM)
15. 106-139 4 STUD BOLT (M10-1.5 X 42MM)
16. 106-386 2 FLG LOCKNUT (M8-1.25)
17. 106-390 4 WASHER (M10)
18. 106-380 5 FLG LK SCREW (M8-1.25 X 16MM)
20. 308-463 - HOOD
NOT SHOWN:
FOOTNOTES:
NOTE:
04 ID0124049
34
CHARGE AIR COOLER
13
9
6
11
7
10
5
3
5 8 1
4
3
10
7
12
3
5
2
06 ID0047196
35
CHARGE AIR COOLER
REF PART
2. 194-143 - RADIATOR
3. 116-703 4 CHARGE AIR COOLER HOSE
4. 149-924 1 CHARGE AIR TUBE (-48) COOLER TO INTAKE
5. 110-959 6 T-BOLT CLAMP (3")
6. 194-872 1 CHARGE AIR TUBE (-48) TURBO TO COOLER
7. 106-389 6 WASHER (M8)
8. 106-381 1 FLG LK SCREW (M8-1.25 X 25MM)
9. 196-010 2 U-BOLT CLAMP (3")
10. 106-380 3 FLG LK SCREW (M8-1.25 X 16MM)
11. 349-896 1 CLAMP BAR
12. 323-230 1 BRACKET
13. 118-421 1 T-BOLT CLAMP (3.31"-3.55")
NOT SHOWN:
FOOTNOTES:
NOTE:
06 ID0047196
36
37
38
39
40
RADIATOR PLUMBING
TO WATER PUMP
9
2
12
2 TO ENGINE MANIFOLD
2
2
13 3 2
3 3 3
14
3 4
5 8
5 5
6
8
7
2
10
2
11
01 ID0139754
41
RADIATOR PLUMBING
REF PART
1. 116-755 1 COOLANT HOSE
2. 110-134 8 WORM CLAMP (2.062" TO 2.750")
3. 110-970 3 CLAMP (2.00") PAIR
4. 105-095 2 WASHER (1/4")
5. 106-967 6 BOLT (1/4-NC X 2-3/4", SIL BRZ)
6. 194-155 1 UPPER RADIATOR TUBE (-32)
7. 194-154 1 LOWER RADIATOR TUBE (-32)
8. 110-973 2 COVER PLATE
9. 117-317 - COOLANT HOSE
10. 116-827 1 COOLANT HOSE
11. 194-143 - RADIATOR
12. 116-754 - COOLANT HOSE
13. 110-972 1 WELD PLATE
14. 308-702 1 CLAMP MOUNT
NOT SHOWN:
FOOTNOTES:
NOTE:
01 ID0139754
42
43
44
BATTERY AND POWER CABLES
2
10
8
8
7
13
14
12
11
3 6
06 ID0069876
45
BATTERY AND POWER CABLES
REF PART
2. 215-234 1 BATTERY CABLE (4/0 X 127", BLK)
3. 217-819 - BATTERY DISCONNECT SWITCH
4. 215-236 1 BAT CBL (4GA, 157.8", RED, DUAL)
5. 214-752 1 NEGATIVE BATTERY CABLE
6. 215-282 - BATTERY
7. 105-832 - FLG LOCKNUT (1/4-NC)
8. 106-380 2 FLG LK SCREW (M8-1.25 X 16MM)
9. 110-333 1 BOLT-ON CLAMP (1")
10. 106-806 1 FLG LK SCREW (M12-1.75 X 25MM)
11. 215-304 1 BAT CABLE (4 GA X 13", BLK)
12. 107-196 - BOLT (1/4-NC X 3")
13. 322-362 - BACKUP SPACER
14. 110-852 - BLT-ON CLP (1.2",SOLD PER SET)
NOT SHOWN:
FOOTNOTES:
NOTE:
06 ID0069876
46
COLD START
VIEW
ROTATED 90
SEE FOOTNOTE 1 5
BLK
3 4
13 16
6
TO FRAME 12
HARNESS
(BRN/ORG) 7
8
WHT/BLU
9
14
BLK
2
11
10
01 ID0146623
47
COLD START
REF PART
1. 110-367 1 CLAMP (3-1/4" TO 4-1/8")

2. 156-018 AR BULK TUBING (1/8", SOLD PER 1")
3. 106-200 2 FLG LK SCREW (M8-1.25 X 45mm)
4. 181-652 2 SPACER
5. 215-073 1 SENSOR SWITCH
6. 106-387 2 FLG LOCKNUT (M10-1.50)
7. 349-775 1 BRACKET
8. 106-162 2 FLG SCREW (M8-1.25 X 20mm)
9. 215-478 2 BUTT CONNECTOR (14-16 GA)
10. 195-843 1 INJECTOR NOZZLE INCL FERRULE AND NUT
156-204 FERRULE (02T)
156-205 COMPRESSION NUT (02T)
11. 156-272 1 TUBE CONNECTOR (02N-02T90, ORF) INCL FERRULE AND NUT
156-204 FERRULE (02T)
156-205 COMPRESSION NUT (02T)
12. 195-841 1 VALVE/CANISTER BRACKET
110-252 CAPLUG (3/4")
195-844 GASKET
13. 115-365 1 GROMMET (2-1/8" SOLD PER 1")
14. 106-382 2 FLG LK SCREW (M10-1.50 X 20mm)
15. 156-018 AR BULK TUBING (1/8",SOLD PER 1") USE 1 @ 50"
16. 215-590 1 RING TERMINAL (3/8")
NOT SHOWN:
217-136 1 ICON (WHT) ON-START
217-137 1 ICON (WHT) OFF-STOP
217-156 1 DIFFUSION LENS (GREEN)
217-158 1 DIFFUSION LENS (WHITE)
217-924 1 ROCKER SWITCH (DPDT) OFF-(ON)
217-925 1 ROCKER SWITCH (ACTUATOR)
FOOTNOTES:
1. USE OF 8 OZ. ETHER CANISTER IS REQUIRED. COMES WITH SEALS AND FOAM.
NOTE:
01 ID0146623
48
NOTES:
ID0134963
49
FRAME
COMPONENTS
ID0135068
50
ASSISTED MAKEUP
BEGINS WITH S/N: 2Z0237
ENDS WITH S/N: CMWJ80T3T70000018
18
21
22
15
11 19 3
4 14
17 1
12 2
5 7 16
9
13 8
6 10
20
04 ID0047276
51
ASSISTED MAKEUP
BEGINS WITH S/N: 2Z0237
ENDS WITH S/N: CMWJ80T3T70000018
REF PART
1 327-582 1 SPRING PLATE
2 106-547 4 SCREW (M12-1.75 X 40MM,10.9)
3 107-602 4 SCREW (M12-1.75 X 55MM, SOC)
4 327-484 2 TUBING MOUNT
5 318-616 1 SENSOR TUBE
6 222-125 1 POSITION SENSOR (4")
7 327-468 2 MAGNET MOUNT
8 108-198 4 SPRING WASHER
9 106-397 4 WASHER (M12, HARDENED)
10 118-405 4 COMPRESSION SPRING
11 105-810 4 BOLT (#10-24 X 7/8", SOC)
12 106-048 4 LOCKNUT (#10-24)
13 106-733 2 SCREW (M5-0.80 X 30MM)
14 106-850 2 LOCKNUT (M5-0.80)
15 106-083 2 SCREW (M8-1.25 X 20MM)
16 106-594 4 SCREW (M12-1.75 X 60MM) USE LOCTITE 242 OR EQUVALENT
17 222-171 1 POSITION SENSOR MAGNET
18 305-704 1 CARRIAGE
19 327-485 1 SENSOR MOUNT
20 327-472 1 SPRING MOUNT
21 327-927 1 COVER
22 106-224 2 FLG SCREW (M6-1.00 X 10MM)
NOT SHOWN:
FOOTNOTES:
NOTE:
04 ID0047276
52
ASSISTED MAKEUP
BEGINS WITH S/N: CMWJ80T3T70000019
7
18
19
14
5
15
6
11 3 1
12 2
16
8 9
4 10
17
13
20
02 ID0173508
53
ASSISTED MAKEUP
BEGINS WITH S/N: CMWJ80T3T70000019
REF PART
1 327-582 1 SPRING PLATE
2 106-547 4 SCREW (M12-1.75 X 40MM,10.9)
3 107-602 4 SCREW (M12-1.75 X 55MM, SOC)
4 300-3890 2 SPRING BAR
5 215-1002 1 POSITION SENSOR SEE FOOTNOTE 1
6 300-3894 1 SUPPORT PLATE
7 106-083 4 SCREW (M8-1.25 X 20MM)
8 108-198 4 SPRING WASHER
10 118-405 4 COMPRESSION SPRING
11 300-3956 1 LINKAGE ROD
12 110-774 1 BALL JOINT (1/4-NF)
13 105-085 1 LOCKNUT (1/4"-NC)
14 106-427 4 SCREW (M5-0.80 X 22MM, SOC)
15 106-850 4 LOCKNUT (M5-0.80)
16 106-594 4 SCREW (M12-1.75 X 60MM)
17 300-3891 2 SPRING BAR
18 300-3944 1 COVER
19 106-078 2 NUT (M8-1.25)
20 300-3954 1 SPRING MOUNT
NOT SHOWN:
FOOTNOTES:
1. 215-1617 MAGNETIC SLIDER
NOTE:
02 ID0173508
54
DRILL FRAME
6
3
5
4
10
11 8
7
12 13
2
9 14
05 ID0068671
55
DRILL FRAME
REF PART
1. 305-714 1 DRILL FRAME SEE FOOTNOTE 2
2. 349-675 1 FRONT FRAME ENDS WITH S/N: 2V2567
314-557 1 FRONT FRAME BEGINS WITH S/N: 2W0856
3. 106-074 15 SCREW (M16-2.0 X 60MM)
4. 106-442 15 FLG LOCKNUT (M16-2.00, PRV TRQ) TORQUE TO 140 FT LBS (190Nm)
5. 215-1175 3 PROXIMITY SWITCH
6. 106-427 6 SCREW (M5-0.80 X 22MM, SOC)
7. 106-850 6 LOCKNUT (M5-0.80)
8. 105-271 4 SCREW (M10-1.5 X 40MM) USE LOCTITE 242 OR EQUIVALENT, SEE FOOTNOTE 1
9. 106-098 4 FLG BOLT (3/4-NC X 2", GD8) USE LOCTITE 242 OR EQUIVALENT
10. 370-364 1 STOP PAD SEE FOOTNOTE 1
11. 206-076 1 COUPLING
12. 320-442 1 STOW MOUNT BEGINS WITH S/N: 2W0856
13. 106-564 4 SCREW (M10-1.50 X 100MM) BEGINS WITH S/N: 2W0856
14. 106-396 4 WASHER (M10, HARDENED) BEGINS WITH S/N: 2W0856
NOT SHOWN:
FOOTNOTES:
1. BEGINS WITH S/N: 2W0856, USED ON STEEL TRACK MODELS ONLY ON UNITS PRIOR TO S/N: 2W0856
2. WHEN USING DRILL FRAME ON UNITS PRIOR TO S/N: 2W0856 IT WILL BE NECESSARY TO REPLACE 320-588 WITH
349-875
NOTE:
05 ID0068671
56
57
58
PIPE GUIDE
12
13
14 15
23
11 5
16
18 1
17
5 2
20
4
9 22
2
8
5 19
21
6
10
1 7
10
06 ID0157082
59
PIPE GUIDE
REF PART
1. 370-061 2 TOP GUIDE HALF
2. 105-184 4 SCREW (#10-24 X .75", SELF-TAP)
3. 157-196 1 ROD WIPER
4. 110-710 4 LANYARD (3/64" X 6")
5. 110-228 5 LYNCH PIN (7/16" X 2")
6. 370-075 2 GUIDE PIN
7. 106-584 6 SCREW (M12-1.75 X 100MM)
8. 370-440 1 SPLIT GUIDE
9. 107-566 4 CARRIAGE BOLT (3/8-NC X 1.50")
10. 125-760 4 COMPOSITION BUSHING (1.5")
11. 370-276 - STATIONARY CLAMP
12. 105-003 4 FLG LOCKNUT (5/16-NC)
13. 306-995 1 BACK COVER PLATE
14. 116-283 4 WASHER (.531", RUBBER)
15. 211-084 1 CURRENT TRANSFORMER
16. 300-9812 - STRIKE BOX MOUNT
17. 107-311 4 CARRIAGE BOLT (5/16-NC X 3")
18. 105-834 4 FLG LOCKNUT (3/8-NC)
19. 106-354 6 FLANGE NUT (M12-1.75)
20. 116-203 1 GROMMET (9/16")
21. 314-732 1 WIPER MOUNT
22. 178-863 1 PIVOT PIN
23. 115-503 2 KLIP RING
NOT SHOWN:
211-042 VOLTAGE LIMITER CABLE

214-542 CURRENT COIL CABLE
FOOTNOTES:
NOTE:
06 ID0157082
60
FRONT WRENCHES
BEGINS WITH S/N CMWJT100LB0000037, CMWAT100LA0000005
10
10 5
25
3
2 26
5
4
18
17 6
7
5 28
9
21 7
29 8
22
20 24
16
27
11
14
12
1 10
23
19
5
13
15
10
23
04 ID0226407
61
FRONT WRENCHES
BEGINS WITH S/N CMWJT100LB0000037, CMWAT100LA0000005
REF PART
1. 115-003 1 ZERK (1/4-NF, STR)
2. 184-031 2 TAPERED INSERT (2.25")
3. 106-345 2 SCREW (M20-2.50 X 50MM)
4. 106-666 8 SCREW (M16-2.0 X 65MM, 10.9) USE LOCKTITE 680, TORQUE TO 200 FT-LBS
5. 349-958 - JAW BLOCK SEE FOOTNOTE 1
319-910 4 JAW BLOCK SEE FOOTNOTE 1
6. 349-884 8 GRIPPER INSERT SEE FOOTNOTE 1
319-856 8 GRIPPER INSERT JT100, SEE FOOTNOTE 1
375-0002 8 GRIPPER INSERT AT100
7. 370-028 8 INSERT RETAINER JT100
301-1166 8 INSERT RETAINER (AT) AT100
8. 349-190 8 PIN
9. 115-499 16 KLIP RING (1.000")
10. 151-176 4 CYL (6.00" X 4.00" X 3.00")
11. 106-639 8 SCREW (M10-1.50 X 160MM) SEE FOOTNOTE 2
12. 106-442 6 FLG LOCKNUT (M16-2.0 PRV TRQ)
13. 349-675 - FRONT FRAME
314-557 - FRONT FRAME
300-5342 - FRONT FRAME
14. 370-135 1 RETAINING RING
15. 106-333 9 SCREW (M12-1.75 X 40MM, 8.8)
16. 179-183 1 TAPERED PIN (57.15MM X 195MM)
19. 349-192 AR SHIM (5.03 ID, 12.12 OD)
20. 370-275 1 ROTATION CLAMP
21. 370-276 1 STATIONARY CLAMP
22. 151-158 1 CYL (4" X 2.25" X 6")
23. 116-879 2 RUBBER CUSHION
24. 166-815 1 KEY (3/4" X 4")
25. 106-645 4 SCREW (M12-1.75 X 110MM, 10.9) TORQUE TO 80 FT-LBS
26. 370-281 2 CAP
27. 106-415 8 WASHER (.406")
28. 106-758 8 LOCKNUT (M10-1.5)
29. 115-005 1 ZERK (1/4-NF, 90)
NOT SHOWN:
FOOTNOTES:
1. 319-856 IS INTERCHANGABLE WITH 349-958 & 319-910 JAW BLOCKS.
349-884 MAY BE USED WITH 319-910 BY ADDING CHAMFERS TO CLEAR DOVETAIL
RADIUS IN JAWBLOCK.
2. 349-958 REQUIRES REF. 11 106-079 QTY. 4 PER JAW BLOCK.
NOTE:
04 ID0226407
62
HOSE TRACK 12
10 3 9
1
8 6
11
5 7
G H A K
B L
J
A - CARRIAGE MANIFOLD "P"
B - CARRIAGE MANIFOLD "T" D
C - ROTATION CASE DRAIN C
D - DRILL FLUID HOSE F E
E - ROTATION
F - ROTATION VIEW A-A
G - INNER ROTATION
H - INNER ROTATION
J - WIRE HARNESS
K - THRUST
L - THRUST
07 ID0226416
63
HOSE TRACK
REF PART
1. 300-5385 1 HOSE CARRIER SEE NOT SHOWN FOR SERVICE PARTS
2. 106-477 7 SCREW (M12-1.75 X 45MM,10.9)
3. 105-047 7 FLG LOCKNUT (3/8-NC)
4. 105-249 4 CARRIAGE BOLT (3/8-NC X 1-1/4")
5. 106-709 7 FLG LK NUT (M12-1.75)
6. 300-5454 1 CABLE TRAY BRACKET
7. 106-336 - SCREW (M12-1.75 X 90MM)
8. 214-697 1 STROBE LIGHT (12V, DC, GREEN) OBSOLETE
217-297 1 STROBE LIGHT GREEN MED PROFILE
217-303 - REPLACEMENT LENS (GREEN)
214-991 - REPLACEMENT FLASH TUBE
217-301 - BRUSH GUARD
214-104 2 PACKARD MALE TERMINAL
157-645 2 WEATHER-PAC SEAL (2.80MM)
214-103 1 2-WAY MALE CONNECTOR
9. 105-118 7 WASHER (3/8)
10. 300-9431 1 BRACKET AT UNITS ONLY
11. 106-383 2 FLG LK SCREW (M10-1.50 X 40MM) AT UNITS ONLY
12. 106-387 2 FLG LOCKNUT (M10-1.50) AT UNITS ONLY
NOT SHOWN:
190-1677 MOUNTING BRACKET KIT SERVICE PART KIT FOR 300-5385 HOSE CARRIER
FOOTNOTES:
NOTE:
07 ID0226416
64
HOSE TRACK REPAIR SECTION
03 ID0070886
65
HOSE TRACK REPAIR SECTION
REF PART
500-1495 1 4 LINK REPAIR SECTION SEE FOOTNOTE 1
1. 191-204 - BAR KIT SCREWS INCLUDED
2. 191-205 - WINDOW EXTENDER KIT SCREWS INCLUDED
NOT SHOWN:
FOOTNOTES:
1. FOR USE WITH LRC-415 STYLE TRACK (STAMPED ON SIDE OF TRACK).
L415D REPLACEMENT LINKS NO LONGER AVAILABLE.
NOTE:
03 ID0070886
66
CARRIAGE
11
9 3
7
1 5 6
4
8
10
12
19
18 13
16
14
16
15
17
8
4
01 ID0172174
67
CARRIAGE
REF PART
1. 305-704 1 CARRIAGE
2. 166-230 - DRIVE GEARBOX - ROTATION
3. 106-075 8 SCREW (M20-2.5 X 60mm, 10.9) USE 277 LOCTITE AND TORQUE TO 400 FT. LBS
4. 349-573 4 CENTERING PAD
5. 349-575 2 CLAMP PLATE
6. 349-572 AR SHIM
7. 349-574 2 BOLT BLOCK
8. 107-001 12 FLG LK SCREW (M10-1.50 X 25mm)
9. 106-949 8 WASHER (3/4", HARDENED)
10. 105-894 4 LOCKNUT (M10-1.50, PRV TRQ, 10.9)
11. 106-331 4 SCREW (M10-1.50 X 50mm)
12. 125-246 8 NEEDLE RACE (1.750") USE LOCTITE 680 OR EQUIVALENT
13. 126-155 8 NEEDLE BEARING
14. 349-551 8 ROLLER SHELL
15. 349-552 8 RETAINER
16. 110-926 16 THRUST WASHER (3")
17. 115-060 8 EXTERNAL SNAP RING (1.750")
18. 115-001 8 ZERK (02N)
19. 105-533 8 ROLL PIN (5/32" X 7/8")
NOT SHOWN:
FOOTNOTES:
NOTE:
01 ID0172174
68
CARRIAGE SIGHT TUBE
12
10
11
9
8
SEAL
15
2
14 13
7
3
4
10 ID0051557
69
CARRIAGE SIGHT TUBE
REF PART
2. 117-902 AR BULK TUBING (1/4, SOLD PER 1') USE 1 @ 22"
3. 514-427 1 S/O COUPLER (04OF-04H)
4. 154-310 1 REDUCER NUT (10OF)
5. 154-311 1 REDUCER STEM (04O)
6. 154-300 1 CONNECTOR (10O-12S90)
7. 110-249 2 WORM CLAMP (1/4" TO 5/8")
8. 152-113 1 S/O COUPLER (04OF-04H90)
9. 154-339 1 CONNECTOR (04N-04O)
10. 166-141 - PLNTRY GEARBOX - ROTATION
11. 115-106 1 REDUCER (06N-04NF)
12. 349-396 1 SPACER
13. 310-418 2 RETAINING PLATE
14. 107-519 8 SCREW (M8-1.25 X 12MM) USE LOCTITE 277 OR EQUIVALENT
15. 110-492 1 J-CLIP (.343)
NOT SHOWN:
FOOTNOTES:
NOTE
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
NOTE:
10 ID0051557
70
SPINDLE BRAKE
1
9 8
3
15
B 12
2
11
A
13 14
6 9
10
4
7
12 ID0043735
71
SPINDLE BRAKE
REF PART
1. 160-458 1 MODULAR BRAKE
191-123 O-RING KIT
500-1578 LIP SEAL
191-124 STACK SERVICE KIT
191-125 GASKET KIT
2. 149-397 - HYD MOTOR (PISTON)
3. 105-464 2 BOLT (3/4-NC X 7", GD8) USE LOCTITE 277 OR EQUIVALENT
4. 307-832 1 FORMED PLATE
5. 105-953 2 LOCKNUT (3/4-NC)
6. 307-833 1 BRACKET
7. 106-162 2 FLG SCREW (M8-1.25 X 20MM)
8. 107-458 2 TIE BOLT USE LOCTITE 277 OR EQUIVALENT
9. 106-949 4 WASHER (3/4", HARDENED)
10. 105-310 2 JAM NUT (3/4-NC)
11. 153-612 1 HYDRAULIC MOTOR AT ONLY
12. 160-432 1 SPEED SENSOR RING AT ONLY
13. 105-1351 2 SCREW (M12-1.75 X 120 SOC 12.9 ZP) AT ONLY
14. 106-797 2 SCREW (M12-1.75 X 35mm, SOC AT ONLY
15. 215-1472 1 PROXIMITY SWITCH 12MM WP AT ONLY - REFER TO F/N 1
NOT SHOWN:
FOOTNOTES:
1. PROXIMITY SWITCH 215-1472 SUPERCEDES PROXIMITY SWITCH 214-913.
NOTE:
12 ID0043735
72
73
74
PLANETARY GEARBOX - ROTATION
8 9
7 6
2
10
12 11
SEAL WITH
RTV SILICONE
05 ID0112232
75
PLANETARY GEARBOX - ROTATION
REF PART
166-141 PLANETARY GEARBOX - ROTATION

1. 126-182 1 THRUST BEARING
3. 501-845 1 THRUST WASHER
5. 501-847 1 CARRIER
6. 501-848 3 PLANET GEAR
7. 501-850 3 PLANET SHAFT
10. 501-853 1 SUN GEAR
11. 157-203 2 O-RING
12. 501-849 1 RING GEAR
NOT SHOWN:
FOOTNOTES:
DRIVE ROLL PIN INTO PLANET SHAFT, THEN PRESS OUT SHAFT TO REMOVE.. REMOVE ROLL PIN FROM SHAFT ONCE THE SHAFT IS OUT.
NOTE:
05 ID0112232
76
THRUST DRIVE 12 33 32
JT70M1 - JT80M1
23
34
31
27
18 20
26
19 1
9
2
10
21 8
28
7
15
22 11
22
24 4
3
2 24
25
14
16
6
28
17 5
1
12
23
34
30
13
29
33 33
06 ID0069881
77
THRUST DRIVE
JT70M1 - JT80M1
REF PART
165-559 - THRUST GEARBOX INCL REF 1 - 9,11,12,15,18,20,21 & 29
1. 166-178 2 THRUST PLANETARY GEARBOX
N/A 2 BEARING RETENTION NUT USE SERVICE TOOL 301-575
499-893 2 THRUST WASHER (1.031") TANGED WASHER INSIDE COVER
2. 125-1023 2 BEARING SET
3. 157-790 1 SEAL (3.75" X 5")
4. 370-218 1 THRUST DRIVE HOUSING (24-BOLT)
5. 175-746 1 SPROCKET (D160B13)
6. 349-382 1 COVER
7. 157-710 1 INTERNAL SEAL (4.75")
8. 167-337 1 THRUST SHAFT
9. 130-332 1 ROLLER CHAIN (#160-2, 265P) THRUST
130-713 - CONNECTOR LINK(#160-2)
179-250 - CONNECTOR PIN (#160-2)
370-245 - SPECIAL HEAVY DUTY CLEVIS
129-012 - CLEVIS PLATE LINK
10. 106-558 2 CLIP NUT (M10-1.5)
11. 106-724 6 FLG SCREW (M10-1.50 X 25mm) TORQUE TO 97 FT LBS (131 NM)
12. 158-905 2 HYD MOTOR (THRUST)
165-893 1 END CAP GASKET
126-196 2 CRADLE BEARING
499-083 1 VALVE PLATE
157-199 1 O-RING (171 D75)
126-020 1 BALL BEARING (1.369")
157-740 1 LIP SEAL
217-408 - SOLENOID VALVE (12V)
165-894 1 GASKET FRONT COVER
157-200 1 O-RING (153 D75)
190-765 - SEAL REPAIR KIT
13. 106-499 8 FLG BOLT (1/2-NC X 1-1/2", GD8)
14. 107-298 48 SCREW (M14-2.00 X 160mm)
15. 106-616 4 SCREW (M16-2.00 X 55mm, 10.9)
16. 106-355 5 FLG NUT (M16-2.00, 10.9)
17. 115-453 1 EXTERNAL SNAP RING (4")
18. 106-393 2 WASHER (M20)
19. 370-050 1 CHAIN RETAINER
20. 105-998 2 SCREW (M16-2.00 X 40mm)
21. 106-663 2 SCREW (M20-2.50 X 110mm, 10.9)
22. 106-356 4 FLG NUT (M20-2.50, 10.9)
23. 157-084 2 O-RING (159 D70)
24. 106-666 3 SCREW (M16-2 X 65mm, 10.9)
25. 106-442 1 FLG LOCKNUT (M16-2.00, PRV TRQ)
26. 116-769 2 BUMPER
27. 107-275 2 SCREW (M20-2.50 X 55mm)
28. 499-174 - SHIM (3.55")
29. 306-396 1 COVER MOUNT
30. 306-399 1 FORMED MOUNT
31. 306-400 1 COVER MOUNT
32. 306-403 1 FORMED COVER
33. 106-162 8 FLG SCREW (M8-1.25 X 20MM)
34. 106-551 4 CLIP NUT (M8-1.25)
NOT SHOWN:
259-461 1 PICKUP ALIGNMENT TOOL
06 ID0069881
78
79
80
81
82
CHAIN CONNECTOR
9
5
3
5
4
2
02 ID0068668
83
CHAIN CONNECTOR
REF PART
1. 305-704 - CARRIAGE
2. 130-332 1 ROLLER CHAIN (#160-2, 265P) INCL REF NO.'S 3, 4 & 5
129-003 - 3 LINK REPAIR SECTION (2.000P)
130-713 - CONNECTOR LINK (#160-2)
3. 118-053 4 EXTERNAL SNAP RING (.875")
4. 179-250 2 CHAIN CONNECTOR PIN (#160-2)
5. 370-245 2 SPECIAL HEAVY DUTY CLEVIS
6. 349-557 1 CHAIN CONNECTOR (#160-2)
7. 105-587 6 DOWEL PIN (1" X 2")
8. 106-477 16 SCREW (M12-1.75 X 45MM, 10.9)
9. 107-303 4 SET SCREW (M12-1.75 X 20MM)
NOT SHOWN:
FOOTNOTES:
NOTE:
02 ID0068668
84
SAVER SUB
3
4
2 1
09 ID0129372
85
SAVER SUB
REF PART
1. 500-818 3 DOWEL PIN (16mm X 40mm)

2. 400-1132 1 SAVER SUB 10,000T SUPERSEDES 370-179
3. 106-244 9 SCREW (M16-2 X 60mm) USE LOCTITE 242 OR EQUIVALENT
4. 155-701 1 O-RING (345 D70)
5. 115-158 1 PLUG (06N, SQ)
NOT SHOWN:
368-164 THREAD PROTECT PLUG 3.27-4
FOOTNOTES:
NOTE:
09 ID0129372
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
FUEL TANK 30 31
29 TO FUEL
5 12 LIFT PUMP
9
27 28
32
11 14
3
26
8 12
5 13 15
12
9
7
6
10 TO BANJO
16 ON ENGINE
3
18
24
6 6
6 21
34
33
23 23
22
1
19
25
17
2
20
OLD STYLE
12 ID0041918
101
FUEL TANK
REF PART
1. 364-542 1 FUEL TANK ENDS WITH S/N: 2V2567
315-402 1 FUEL TANK BEGINS WITH S/N: 2W0856
2. 309-160 1 TANK PAD
3. 106-632 6 FLG LK SCREW (M12-1.75 X 35MM, SER)
4. 115-152 1 PLUG (12N, SQ FM)
5. 105-214 16 FLG SCREW (#10-24 X 1/2")
6. 110-217 4 WORM CLAMP (7/16" TO 1")
7. 349-887 1 COVER PLATE SEE FOOTNOTE 1
8. 217-564 1 FUEL SENDER ENDS WITH S/N: 2V2567
214-871 1 FUEL SENDER BEGINS WITH S/N: 2W0856, SEE FOOTNOTE 1
9. 154-352 2 CONNECTOR (08N-08O90)
10. 159-446 1 BREATHER VENT
11. 153-303 1 HOSE (08OFX-65"-3000)
12. 159-594 3 ELBOW (M16-1.50-080)
13. 159-465 - FUEL PRE-FILTER
159-435 - FUEL PRE-FILTER ELEMENT
157-934 - SEAL RING (-240)
14. 149-222 1 HOSE (08OFX45-42"-4000)
15. 154-674 1 HOSE (08OFX-24"-3000)
16. 106-709 4 FLG NUT (M12-1.75)
17. 194-019 - FUEL COOLER
18. 116-322 AR BULK HOSE (1/2", SOLD PER 1') USE 1 @ 94"
19. 364-661 1 FILLER NECK BEGINS WITH S/N: 2W0856
153-760 1 CAP
20. 111-046 1 LOCKING CAP (NON-VENTED) ENDS WITH S/N: 2V2567
21. 149-989 1 S/O COUPLER (08S-08H)
22. 117-625 - FUEL HOSE USE 1 @ 24", ENDS WITH S/N: CMWJ80T2J60000029
116-952 1 FUEL HOSE BEGINS WITH S/N: CMWJ80T2J60000030
23. 110-134 2 WORM CLAMP (2.06"-2.75")
24. 116-322 AR BULK HOSE (1/2", SOLD PER 1") USE 1 @ 35"
25. 154-233 1 CONNECTOR (08S-08O)
26. 323-213 1 PUMP MOUNT
27. 159-623 1 CONNECTOR (M18-1.5-08O)
28. 194-247 1 FUEL PRIMER PUMP
29. 105-198 2 BOLT (1/4-NC X 1-3/4")
30. 159-595 1 ELBOW (M18-1.50-08O)
31. 159-767 1 HOSE (08OFX90S-9.5"-3000)
32. 105-832 2 FLG LOCKNUT (1/4-NC)
33. 155-708 1 O-RING (218 D70)
34. 364-663 1 FILLER NECK SCREEN
NOT SHOWN:
FOOTNOTES:
1. USE LOCTITE AVIATION SEALANT OR EQUIVALENT
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS
12 ID0041918
102
103
104
105
106
107
108
TRACK GROUP 1
22
26
27
28 4
25
29
25
21
20
19
16 11 17
3
18
12 6 5
8
5
7
15
10
19
9
23
14
24
13
05 ID0114520
109
TRACK GROUP
REF PART
1. 349-004 2 RUBBER TRACK (450MM, 88P, 71MM)
2. 349-006 2 IDLER
3. 106-075 6 SCREW (M20-2.50 X 60MM, 10.9)
4. 315-984 1 SUPPORT PLATE
5. 106-382 12 FLG LK SCREW (M10-1.5 X 20MM)
6. 349-330 2 COVER
7. 349-324 4 COVER
8. 349-325 4 RECOIL STOP BAR
10. 129-004 14 TRACK ROLLER
11. 107-127 13 SCREW (M20-2.50 X 80MM, 10.9) USE LOCTITE 242 OR EQUIVALENT
13. 175-736 2 SPROCKET (5.303" A23) GROUND DRIVE
14. 166-162 2 GEARBOX & DRIVE PLANETARY OBSOLETE, ENDS WITH S/N:CMWJT100HA0000023
160-1173 2 GEARBOX & DRIVE PLANETARY BEGINS WITH S/N:CMWJT100EA0000024
166-139 1 GROUND DRIVE PLANETARY OBSOLETE, ENDS WITH S/N:CMWJT100HA0000023
160-1172 1 GROUND DRIVE PLANETARY BEGINS WITH S/N:CMWJT100EA0000024
159-910 1 HYDRAULIC MOTOR
15. 349-336 2 COVER
16. 106-654 8 FLG LK SCREW (M10-1.50 X 16MM)
17. 106-685 4 LOCKNUT (M12-1.75, PRV TRQ, 10.9)
18. 315-883 1 RIGHT ROLLER FRAME
315-882 1 LEFT ROLLER FRAME
19. 106-397 60 WASHER (M12, HARDENED)
20. 106-333 4 SCREW (M12-1.75 X 40MM, 8.8)
21. 349-314 2 SLIDE PAD
22. 370-382 2 SPACER RING SEE FOOTNOTE 1
23. 107-116 4 SCREW (M16-2.00 X 35MM) TORQUE TO 240 FT LBS; USE LOCTITE 242 OR EQUIVALENT.
24. 106-340 36 SCREW (M16-2.00 X 50MM) TORQUE TO 240 FT LBS; USE LOCTITE 242 OR EQUIVALENT.
25. 106-356 19 FLG NUT (M20-2.50 10.9)
26. 115-023 2 SEAL WASHER (M17)
27. 115-022 2 VALVE ZERK (M16-1.50)
28. 115-258 1 COUPLER (02NF, BUT)
NOT SHOWN:
FOOTNOTES:
1. DO NOT INSTALL SPACER RINGS WITH IDLER UNITS HAVING .375" SPACER BARS.
NOTE:
05 ID0114520
110
111
112
TRACK GROUP (STEEL) 1

28
29
30
31
24
26
24
7
21
20
19 25
16 27 17
18
6 5
19
12 3
4
8
7
19
9
15 10
19
22 4
11
14
23
13
04 ID0114519
113
TRACK GROUP (STEEL)

REF PART
1. 349-003 2 STEEL TRACK (450MM, 88P, 71MM)
370-501 44 TRACK LINK (RH)
370-502 44 TRACK LINK (LH)
370-503 86 TRACK BUSHING
370-504 2 TRACK MASTER BUSHING
370-505 86 TRACK PIN
370-506 2 TRACK MASTER PIN
370-507 176 TRACK SPACER
2. 349-006 2 IDLER
3. 349-341 4 FRONT GUARD
4. 105-273 32 SCREW (M12-1.75 X 30MM)
5. 106-382 12 FLG LK SCREW (M10-1.5 X 20MM)
6. 349-330 2 COVER
7. 349-324 4 COVER
8. 349-333 4 RECOIL STOP BAR
10. 349-002 14 TRACK ROLLER
11. 349-337 4 MIDDLE GUARD
13. 142-083 2 SPROCKET (5.515" A21)
14. 166-162 2 GEARBOX & DRIVE PLANETARY ENDS WITH S/N:CMWJT100HA0000023
160-1173 2 GEARBOX & DRIVE PLANETARY BEGINS WITH S/N:CMWJT100EA0000024
166-139 1 GROUND DRIVE PLANETARY ENDS WITH S/N:CMWJT100HA0000023
160-1172 1 GROUND DRIVE PLANETARY BEGINS WITH S/N:CMWJT100EA0000024
159-910 1 HYDRAULIC MOTOR
15. 349-336 2 COVER
16. 106-654 8 FLG LK SCREW (M10-1.50 X 16MM)
17. 106-685 4 LOCKNUT (M12-1.75, PRV TRQ, 10.9)
18. 315-883 1 RIGHT ROLLER FRAME
315-882 1 LEFT ROLLER FRAME
21. 349-314 2 SLIDE PAD
22. 106-478 4 SCREW (M16-2.00 X 40MM, 10.9) TORQUE TO 240 FT LBS; USE LOCTITE 242 OR EQUIVALENT
23. 106-340 36 SCREW (M16-2.00 X 50MM) TORQUE TO 240 FT LBS; USE LOCTITE 242 OR EQUIVALENT
24. 106-356 19 FLG NUT (M20-2.50, 10.9)
25. 106-075 6 SCREW (M20-2.50 X 60MM, 10.9)
26. 315-984 1 SUPPORT PLATE
28. 115-023 1 SEAL WASHER (M17)
29. 115-022 1 VALVE ZERK (M16-1.50)
30. 115-258 1 COUPLER (02NF, BUT)
NOT SHOWN:
FOOTNOTES:
NOTE:
04 ID0114519
114
GROUND DRIVE PLANETARY GEARBOX

ENDS WITH S/N:CMWJT100HA0000023
4 3 11
5
14 12 20 9
19
18
13
21
17
7
24
23
22
4X SCALE
10
11
4X SCALE 25
15
16 6
2
8
04 ID0087846
115
GROUND DRIVE PLANETARY GEARBOX

ENDS WITH S/N:CMWJT100HA0000023
REF PART
1. 500-1571 1 BEARING SUPERSEEDES 125-191 TAPERED RACE AND 125-186 TAPERED BEARING.
2. 160-508 1 BRAKE, INPUT (PLANETARY CT-26)
3. 125-192 1 TAPERED RACE
4. 125-187 1 TAPERED BEARING
5. 149-403 1 FACE SEAL
6. 157-203 1 O-RING
8. 149-405 1 O-RING (-178)
9. 230-006 3 PLANET GEAR
10. 230-007 1 SUN GEAR
11. 230-008 1 SUN GEAR (63,69,95, 110:1)
12. 230-009 3 PLANET GEAR (2ND STG. 110:1)
13. 166-215 1 CARRIER ( 1ST STG 63:1 )
14. 166-216 1 CARRIER (CT18 63,69,95,110:1)
15. 230-010 1 SUN GEAR
16. 230-011 1 RING GEAR
17. 166-213 3 PLANET SHAFT
19. 125-188 5 CYL ROLLER BEARING
20. 125-189 3 CYL ROLLER BEARING
22. 166-214 1 INPUT SHAFT
23. 149-406 1 O-RING (-112)
24. 149-407 1 O-RING(-131)
25. 115-153 3 PLUG (04N, SQ)
NOT SHOWN:
FOOTNOTES:
NOTE:
04 ID0087846
116
STABILIZERS
5
4
3
2
14
5
4
3
22
10 1
15 13
16 23 7
15 12
8
11
8
20
19 17
18
21
02 ID0070134
117
STABILIZERS
REF PART
1. 179-183 3 TAPERED PIN (57.1mm X 195mm)
2. 151-095 4 CYL (4" X 2.25" X 8") SEE FOOTNOTE 1
4. 184-031 7 TAPERED INSERT (2.25")
5. 106-345 7 SCREW (M20-2.5 X 50mm)
6. 349-511 3 STABILIZER
349-516 1 FRONT RIGHT STABILIZER
7. 181-974 4 TAPERED INSERT (1.5")
9. 179-241 4 TAPERED PIN (1.500" X 7.20")
10. 115-511 8 KLIP RING (1-1/2")
11. 309-307 1 FRONT STABILIZER PAD SUPERCEDED BY 301-5015, SEE FOOTNOTE 2
301-5015 1 FRONT STABILIZER PAD SEE FOOTNOTE 2
309-308 1 BACK STABILIZER PAD
12. 349-956 2 PAD PIN USED WITH BACK STABILIZER PAD AND FRONT STABILIZER PAD, 309-307
301-2336 2 LONG PAD PIN USE WITH FRONT STABILIZER PAD 301-5015, SEE FOOTNOTE 2
13. 105-970 4 FLG BOLT (5/8-NC X 1-3/4, GD8)
15. 115-509 8 INTERNAL SNAP RING (2.440")
16 125-131 4 SPHERICAL BEARING (1.500" ID)
17. 370-040 1 PIN
18. 370-039 1 RETAINER PLATE
19. 106-995 2 FLG LK SCREW (M10-1.50 X 45mm)
20. 106-387 2 FLG LOCKNUT (M10-1.50)
21. 107-001 1 FLG LK SCREW (M10-1.50 X 25mm)
22. 115-001 4 ZERK (02N)
23. 106-509 2 WASHER (1-1/2", HARDENED) USE WITH FRONT STABILIZER PAD 301-5015, SEE FOOTNOTE 2
NOT SHOWN:
FOOTNOTES:
1. PORTS GO UP ON REAR CYLINDERS, DOWN ON FRONT CYLINDERS.
2. BEGINS WITH S/N CMWJT100__________
NOTE:
02 ID0070134
118
119
120
AUXILIARY STABILIZER
12
11
10
9
7
3
2 4
13 14
15
C 808-144
121
AUXILIARY STABILIZER
REF PART
1. 315-940 1 STABILIZER ARM
2. 105-047 2 LOCKNUT (3/8-NC)
3. 106-098 1 FLG BOLT (3/4-NC X 2", GD8)
4. 310-723 1 PLUG
5. 105-340 1 FLG LOCKNUT (3/4-NC)
6. 105-022 2 BOLT (3/8-NC X 4")
7. 105-045 1 LK BOLT (1/2-NC X 1-1/4", NLK)
8. 105-059 3 WASHER (7/16")
9. 115-591 1 COMPRESSION SPRING
10. 105-439 1 WASHER (7/8")
11. 349-520 1 JACK
12. 206-351 1 JACK CRANK INCL MOUNTING HARDWARE
13. 349-878 1 CAP
14. 106-551 2 CLIP NUT (M8-1.25)
15. 106-989 2 FLG LK SCREW (M8-1.25 X 35MM)
FOOTNOTES
NOTE:
C 808-144
122
CAB ARM AND ROPS
26
24
5
27
3
28
2
15 12
29 32
31
30
1 3
4
2
5
34
7 6
9
8 21
19
20 8 25
10
33 9 11
22 6
23
35 10
11 13
17
36
14
16
18
08 ID0070133
123
CAB ARM AND ROPS
REF PART
1. 349-172 1 CAB SUPPORT ARM
3. 183-957 2 TAPERED PIN (1.75 X 4.33)
4. 181-975 2 TAPERED INSERT (1.75")
5. 106-470 2 FLG SCREW (M16-2.0 X 40MM)
7. 151-182 1 CYL (2" X 1.25" X 14.25")
9. 180-118 4 BRASS BUSHING (1.25")
10. 181-982 2 TAPERED INSERT (1.25")
11. 106-469 2 FLG SCREW (M12-1.75 X 30MM)
12. 501-125 2 MACHINERY BUSHING (1.784")
13. 349-022 1 ROPS
14. 107-275 12 SCREW (M20-2.5 X 55MM, SOC) USE 277 LOCTITE OR EQUIVALENT:TORQUE TO 310 FT LBS
15. 349-487 1 COVER PLATE ENDS WITH S/N: 2V2567
320-293 1 COVER BEGINS WITH S/N: 2W0856
16. 349-485 2 SPACER
17. 349-486 AR SHIM
18. 106-341 2 SCREW (M16-2.0 X 70MM) USE 277 LOCTITE OR EQUIVALENT
19. 106-559 13 SCREW (M12-1.75 X 25MM)
20. 106-340 6 SCREW (M16-2.0 X 50MM)
21. 106-654 1 FLG LK SCREW (M10-1.5 X 16MM)
23. 349-397 3 SHIM SEE FOOTNOTE 1
24. 117-789 1 HOSE BAG (4" X 36")
25. 116-788 1 BUFFER
26. 307-683 1 CAB FRAME
599-296 - CAB SPACER KIT SEE FOOTNOTE 2
27. 110-375 1 KNOB (1/2-NC, YELLOW)
28. 370-392 1 LOCKOUT PIN
29. 110-239 1 LANYARD CABLE (13.5")
30. 106-542 2 SCREW (M5-0.80 X 16MM, PAN PLPS)
31. 106-850 2 LOCKNUT (M5-0.80)
32. 106-388 2 WASHER (M6)
33. 310-383 1 FORK BRACKET
34. 106-163 2 FLG SCREW (M8-1.25 X 30MM)
35. 106-386 2 FLG LOCKNUT (M8-1.25)
36. 215-1019 1 BATTERY GROUND STRAP
NOT SHOWN:
FOOTNOTES:
1. USE 2 SHIMS IN TOP HOLES; 1 SHIM IN MIDDLE HOLES
2. THIS KIT IS REQUIRED WHEN INSTALLING CAB FRAME ON UNITS PRIOR TO S/N 2W0856
NOTE:
08 ID0070133
124
CAB DOOR/WINDOWS
33
5
1
4
2 3
6 8
9
7
9
8
37
35
11
10 36
14 34
15
16
17
12
18 19
13
22 24 20
21
25
23
26
38 27
39
40 28
31
32 29
30
25
08 ID0068653
125
CAB DOOR/WINDOWS
REF PART
1. 116-722 AR LOCKING GASKET (SOLD PER 1') USE 1 @ 115"
2. 349-421 1 REAR WINDOW
3. 307-683 - CAB FRAME
4. 370-420 1 LATCH
5. 349-419 1 LEFT WINDOW
6. 115-001 2 ZERK (02N)
7. 111-016 2 STRUT
8. 105-003 3 FLG LOCKNUT (5/16-NC)
9. 110-655 4 BALL SCREW (5/16-NC X 1/2")
10. 349-418 1 RIGHT WINDOW
11. 106-640 18 SCREW (M6-1.00 X 20MM, BUT SOC)
12. 117-306 1 RUBBER SEAL USE 1 @ 141"
13. 116-848 AR BULK EDGE (SOLD BY INCH) USE 1 @ 33"
14. 106-387 4 FLG LOCKNUT (M10-1.50MM)
15. 308-975 1 DOOR FRAME
16. 308-823 1 HINGE
17. 107-537 4 BOLT (M10-1.50 X 20MM, BUT SOC)
18. 308-822 1 HINGE
19. 370-418 1 FRONT WINDSHIELD
20. 116-722 AR LOCKING GASKET (SOLD PER 1') USE 1 @ 161"
21. 107-327 2 SCREW (#10-24 X 1/2", CSK PHLPS)
22. 106-925 6 BOLT (1/4-NC X 1-1/2", BUT SOC)
23. 111-062 1 HANDLE
24. 370-434 1 LOCK PLATE
25. 111-061 1 LATCH
26. 370-435 1 LOCK PLATE
27. 149-133 1 LEVER HANDLE
28. 106-408 2 BOLT (#10-24 X 1-1/4", SOC, GD8)
29. 370-429 1 SPACER BAR
30. 370-438 AR SHIM
31. 106-848 2 FLG SCREW (M6-1.00 X 25MM)
32. 106-161 2 FLG SCREW (M6-1.00 X 20MM)
33. 349-420 1 WINDOW
34. 315-557 1 STEP BEGINS WITH S/N: 2W0856
35. 106-386 4 FLG LOCKNUT (M8-1.25)
36. 106-163 4 FLG SCREW (M8-1.25 X 30MM)
37. 106-038 1 NUTSERT (5/16-NC)
38. 107-296 2 BOLT (1/4-NC X 1-3/4", SOC)
39. 105-284 2 WASHER (3/16")
40. 107-936 2 WASHER (1/4" ID X 1" OD)
NOT SHOWN:
FOOTNOTES:
KEY IS SHORTENED ON ITEM #23 TO 20mm
KEY IS SHORTENED ON ITEM #27 TO 40mm
NOTE:
08 ID0068653
126
SEAT MOUNT
WITHOUT HEAT/AIR
7
4 10
3
8
20
19
7
14
13 12
5 16
13
15
18
10 9 11
17
G 805-874
127
SEAT MOUNT
WITHOUT HEAT/AIR
REF PART
1. 117-100 1 SEAT ENDS WITH S/N 2Z0237
117-631 1 SEAT ASSY BEGINS WITH S/N 2Z0658
2. 105-003 4 FLG LOCKNUT (5/16-NC)
3. 171-011 1 SEAT BELT SET ENDS WITH S/N 2Z0237
118-271 1 SEAT BELT BEGINS WITH S/N 2Z0658
4. 184-252 2 BUSHING (.562" X 1" X .590")
5. 105-247 2 SCREW (M12-1.75 X 35MM)
6. 370-128 1 LOWER COMPARTMENT
7. 106-381 8 FLG LK SCREW (M8-1.25 X 25MM)
8. 106-551 12 CLIP NUT (M8-1.25) USE 2 @ 23"; 1 @ 40"
9. 370-130 1 COMPARTMENT DOOR
10. 116-723 AR BULK EDGE (3/32", SOLD PER 1')
256-665 AR ADHESIVE
11. 117-558 1 ADJUST LEVER LATCH (LOCKING)
214-961 KEY, PAIR (BASE CODE) INCL KEY
217-309 LOCK PLUG 4/ LATCH (BASE CODE)
110-757 1 LEVER LATCH (ADJUST, LOCKING)
110-596 KEY (PAIR)
12. 370-126 1 SEAT MOUNT
13. 106-162 6 FLG SCREW (M8-1.25 X 20mm)
14. 115-430 2 SEAT BELT TETHER
15. 106-685 2 LOCKNUT (M12-1.75, PRV TRQ, 10.9)
16. 110-430 1 HINGE (14-5/8")
17. 106-234 8 SCREW (M6-1.0 X 12mm)
18. 106-385 8 FLG LOCKNUT (M6-1.00)
19. 106-477 2 SCREW (M12-1.75 X 45MM, 10.9)
FOOTNOTES
NOTE:
G 805-874
128
SEAT MOUNT
WITH HEAT/AIR
2
6
13
16
10
9 7
4
3 8
19 11
18
14
7 12
5
15
10
17
07 ID0051395
129
SEAT MOUNT
WITH HEAT/AIR
REF PART
1. 117-100 1 SEAT ENDS WITH S/N 2Z0237
117-631 1 SEAT ASSY BEGINS WITH S/N 2Z0658
2. 105-003 4 FLG LOCKNUT (5/16-NC)
3. 171-011 1 SEAT BELT SET ENDS WITH S/N 2Z0237
118-271 1 SEAT BELT BEGINS WITH S/N 2Z0658
4. 184-252 2 BUSHING (.562" X 1" X .590")
5. 105-247 2 SCREW (M12-1.75 X 35MM)
6. 349-746 1 VENT PLATE
7. 106-334 8 SCREW (M8-1.25 X 25MM,BUT SOC)
8. 106-551 10 CLIP NUT (M8-1.25)
9. 105-633 4 NUTSERT (M8X1.25) 3.8-7.9" THK
10. 116-723 AR BULK EDGE (3/32", SOLD PER 1') USE 2 @ 23"
256-665 AR ADHESIVE
11. 110-653 2 PLUG (3/4")
12. 349-464 1 SEAT MOUNT
13. 106-162 4 FLG SCREW (M8-1.25 X 20mm)
14. 115-430 2 SEAT BELT TETHER
15. 106-685 2 LOCKNUT (M12-1.75, PRV TRQ, 10.9)
16. 116-724 AR BULK SEAL (3/32", SOLD PER 1') USE 1 @ 44"
18. 106-477 2 SCREW (M12-1.75 X 45MM, 10.9)
NOT SHOWN:
FOOTNOTES:
NOTE:
07 ID0051395
130
131
132
133
134
135
136
137
138
TOP LINING/PANEL
2
8
5 6
6 19
9 18
10 20
18 3
11 19
12 18 21
7 24
15 19
17 22 30
17 23
19 18 22
29 22 24
3 26 23
25
26
24
27 31
13
28 14
16 LIGHT DETAIL
4
05 ID0068650
139
TOP LINING/PANEL
REF PART
1. 349-412 1 TOP LINING
2. 106-574 18 CLIP NUT (M6-1.00)
4. 217-113 2 DIRECTIONAL LIGHT OBSOLETE
213-214 2 DIRECTIONAL LIGHT
5. 349-461 1 TOP INSTRUMENT PANEL WINDSHIELD WIPER/WASHER
6. 217-919 2 ROCKER SW (DPDT) ON-ON-(ON) WORK LIGHTS
7. 217-918 1 ROCKER SW {DPDT) ON-ON CAB SWING
8. 217-921 1 ROCKER SW (SPDT) {ON}-OFF-{ON}
9. 215-129 1 VOLT METER
215-415 NITE LIGHT KIT (12V DC)
10. 215-133 1 FUEL GAUGE
11. 217-554 1 ENGINE OIL PRESSURE GAUGE
12. 217-556 1 ENGINE WATER TEMPERATURE GAUGE
13. 217-143 1 ICON (WHT) HYD OIL TEMP
14. 217-142 1 ICON (WHT) HYD OIL FILTER OBSOLETE
15. 110-962 1 FILLER PLUG PIPE LOADER/AUTO
16. 217-133 2 INDICATOR LENS FRAME
17. 217-132 2 INDICATOR LIGHT
18. 217-156 4 DIFFUSION LENS (GREEN)
19. 217-158 4 DIFFUSION LENS (WHITE)
20. 217-149 1 ICON (WHT) OPERATOR SEAT- IN
21. 217-148 1 ICON (WHT) OPERATOR SEAT- OUT
22. 217-136 4 ICON (WHT) ON-START
23. 217-137 3 ICON (WHT) OFF-STOP
24. 217-925 4 ROCKER SWITCH (ACTUATOR)
25. 217-154 1 DIFFUSION LENS (AMBER)
26. 217-157 3 DIFFUSION LENS (RED)
27. 217-141 1 ICON (WHT) ENGINE COOLANT TEMP
28. 217-140 1 ICON (WHT) ENG OIL PSI
29. 105-643 5 WELLNUT (M6-1.00 X 16MM LG)
30. 323-892 2 ADAPTER PLATE
31. 108-105 4 SCREW (M4-0.7 X 40MM, CSK, BLK)
NOT SHOWN:
FOOTNOTES:
NOTE:
05 ID0068650
140
141
142
LEFT CONSOLE SWITCHES

16 21 19
1 16
23
16 17
22
2
20
19
20 16
43 24
25 18
44 19 26
20
16
50
31 6
19 5
20 51 16
16
49
31 50 19 27
28
16 48
19
32
20 34 33 20
45 19
52 19
46 16
20 20
19 30 29 3
9
16 20 19
4
32 20
20 31 8
16 40 16
19 7
39
31 20 38
20 19 16
50 13 37
20
42 36
19 19
16 12 20 35
20 19
41 22
16 11
15 19
20 21 10
14 19
47
04 ID0043733
143
REF PART
1. 217-922 1 ROCKER SW (SPDT) ON-ON-ON HEAT/AIR FAN SPEED
2. 217-923 1 ROCKER SW (DPDT) ON-OFF-ON HEAT/AIR ON/OFF
3. 217-923 1 ROCKER SW (DPDT) ON-OFF-ON MOBILE BORE
4. 217-924 1 ROCKER SW (DPDT) OFF-{ON} LUBRICATOR
5. 217-228 1 ROCKER SW (DPDT) {ON}-OFF-{ON} FRONT DRILL FRAME TILT
217-921 1 ROCKER SW (SPDT) (ON)-OFF-(ON) REAR DRILL FRAME TILT
6. 217-228 1 ROCKER SW (DPDT) {ON}-OFF-{ON} FRONT WRENCH CLAMP
217-921 1 ROCKER SW (SPDT) (ON)-OFF-(ON) REAR WRENCH CLAMP
7. 217-228 1 ROCKER SW (DPDT) {ON}-OFF-{ON} REAR WRENCH ROTATE
8. 217-228 1 ROCKER SW (DPDT) {ON}-OFF-{ON} PIPE SHUTTLE
9. 217-228 1 ROCKER SW (DPDT) {ON}-OFF-{ON} PIPE GRIP
10. 217-228 1 ROCKER SW (DPDT) {ON}-OFF-{ON} PIPE LIFT
11. 217-228 1 ROCKER SW (DPDT) {ON}-OFF-{ON} SPINDLE BRAKE
12. 217-228 1 ROCKER SW (DPDT) {ON}-OFF-{ON} SHUTTLE STOP
13. 217-918 1 ROCKER SW {DPDT) ON-ON ADD PIPE/REMOVE PIPE
14. 217-228 1 ROCKER SW (DPDT) {ON}-OFF-{ON}
217-921 1 ROCKER SW (SPDT) (ON)-OFF-(ON)
15. 217-922 1 ROCKER SW (SPDT) ON-ON-ON
17. 217-157 1 DIFFUSION LENS (RED)
18. 217-155 1 DIFFUSION LENS (BLUE)
21. 217-138 2 ICON (WHT) FAST
22. 217-139 2 ICON (WHT) SLOW
23. 217-144 1 ICON (WHT) INTERIOR HEAT
24. 217-145 1 ICON (WHT) AIR CONDITION
25. 217-167 1 ICON (WHT) FRAME EXTEND-FRONT
26. 217-168 1 ICON (WHT) FRAME RETRACT-FRONT
27. 217-147 1 ICON (WHT) DRILL HEAD
28. 217-146 1 ICON (WHT) BORING - GND DRIVE
29. 217-171 1 ICON (WHT) FRONT CLAMP - OPEN
30. 217-172 1 ICON (WHT) FRONT CLAMP - CLOSE
33. 217-176 1 ICON (WHT) REAR CLAMP-ROTATE CCW
34. 217-175 1 ICON (WHT) REAR CLAMP-ROTATE CW
35. 217-179 1 ICON (WHT) SHUTTLE-RETRACT
FOOTNOTES:
NOTE:
04 ID0043733
144
REF PART
36. 217-153 1 ICON (WHT) LOADER-SHUTTLE
37. 217-178 1 ICON (WHT) PIPE GRIP - CLOSE
38. 217-177 1 ICON (WHT) PIPE GRIP - OPEN
39. 217-181 1 ICON (WHT) PIPE LIFT-LOWER
40. 217-180 1 ICON (WHT) PIPE LIFT-RAISE
41. 217-150 1 ICON (WHT) LOADER-ROW-OUT
42. 217-151 1 ICON (WHT) LOADER-ROW-IN
43. 217-170 1 ICON (WHT) FRAME-RETRACT REAR
44. 217-169 1 ICON (WHT) FRAME-EXTEND REAR
45. 217-173 1 ICON (WHT) REAR CLAMP-OPEN
46. 217-174 1 ICON (WHT) REAR CLAMP-CLOSE
47. 217-228 1 ROCKER SW (DPDT) {ON}-OFF-{ON} THROTTLE
48. 217-192 1 ICON (WHT) AUTO LUBRICATION
49. 217-922 1 ROCKER SW (DPDT) (ON-ON) SET/RESUME
50. 700-035 3 ICON, INCREASE/POSTIVE
51. 215-1016 1 ROTATION DITHER SW AT ONLY
52. 217-922 1 ROCKER SW (SPDT) ON-ON AT ONLY
FOOTNOTES:
NOTE:
04 ID0043733
145
146
RIGHT CONSOLE
25
12
20 26
22
22
12
15
11
10
4
14 2
2 33
7 37 9
36
16 23
32 24
13
8
32 1
32
6
32
21 31 29
27
30
28 19
34
4
35
18
3
5
17
09 ID0068652
147
RIGHT CONSOLE
REF PART
1. 349-406 1 ARM REST PAD
2. 107-312 20 SCREW (M6-1.00X25MM, BUT SOC)
3. 306-914 1 RIGHT CONSOLE
5. 116-724 AR BULK SEAL (3/32", SOLD PER 1') USE 1 @ 42"
7. 106-574 13 CLIP NUT (M6-1.00)
8. 214-565 1 DUAL AXIS HALL EFFECT JOYSTICK
197-104 REBULIT 214-565 JOYSTICK
9. 303-933 1 RIGHT INSTRUMENT PANEL
10. 211-070 1 TACHOMETER (3000 RPM) ENGINE
11. 211-053 1 TACHOMETER (250RPM) SPINDLE
12. 217-079 2 PRESSURE GAUGE (10000 PSI)
13. 107-358 4 WELLNUT (M4-0.7)
14. 217-221 1 FLOW METER DISPLAY
15. 105-649 2 BOLT (#10-32 X .75", BUT)
16. 306-603 1 AUDIO ALARM
17. 303-934 1 RIGHT REAR PANEL
18. 214-852 1 IGNITION SWITCH BEGINS WITH S/N
214-961 KEY, PAIT (BASE CODE)
214-962 SWITCH MOUNTING NUT
214-963 LOCK PLUG W/1 KEY (BASE CODE)
217-768 1 IGNITION SWITCH ENDS WITH S/N INCLUDE KEY AND NUT
106-521 1 BEZEL NUT (1-NS)
217-769 1 KEY (PAIR)
19. 217-924 1 ROCKER SWITCH (DPDT) OFF-{ON} COLD START
20. 217-071 1 RED PILOT LIGHT
21. 349-416 1 CUP HOLDER
22. 214-701 5 STATUS LIGHT ENGINE STOP
23. 107-414 4 SCREW (M4-0.70 X 30MM BUT SOC)
24. 217-206 1 BUTTON SWITCH (SPST)
25. 217-543 1 PRESSURE GAUGE(3000 PSI)
26. 214-840 1 GREEN LED (12V DC)
32. 105-643 5 WELLNUT (M6-1.00)
33. 106-850 2 LOCKNUT (M5-0.80)
34. 214-301 1 ACCESSORY SOCKET
35. 106-058 2 BOLT (#6-32 X 1-1/8", RD SLT)
36. 514-355 2 CONNECTOR (04NF-04NF90)
37. 154-020 2 CONNECTOR (04N-04J)
NOT SHOWN:
FOOTNOTES:
NOTE:
09 ID0068652
148
CAB LOCK
8
1
9
3 10
2
5 26 27
6 22
4
24
11
7
12 23
13
25
21
17
14
20
15 18
16
19
16
04 ID0068656
149
CAB LOCK
REF PART
1. 106-162 2 FLG SCREW (M8-1.25 X 20MM)
2. 106-386 2 FLG LOCKNUT (M8-1.25)
3. 106-427 2 SCREW (M5-0.80 X 22MM, SOC)
4. 307-724 1 BRACKET
6. 106-850 2 LOCKNUT (M5-0.80)
7. 179-445 1 LATCH SPACER BEGINS WITH S/N: 2W0856
8. 110-071 1 KNOB (1/4-NC, BLACK)
9. 349-900 1 ROD
10. 105-523 1 COTTER PIN (.125" X .750")
11. 349-955 AR SHIM
12. 349-954 AR SPACER
13. 349-953 1 LATCH PLATE
14. 106-700 2 SCREW (M12-1.75 X 80MM) ENDS WITH S/N: 2V2567
106-337 2 SCREW (M12-1.75 X 110MM) BEGINS WITH S/N: 2W0856
15. 349-945 1 LATCH
16. 125-403 2 BRONZE BUSHING (.625")
17. 115-780 2 KLIP RING (.625")
18. 349-948 1 PIN
19. 117-054 1 TORSION SPRING
20. 105-273 4 SCREW (M12-1.75 X 30MM)
21. 349-942 1 LATCH MOUNT
22. 125-436 1 BRONZE BUSHING (.376")
23. 349-951 1 ROD GUIDE
24. 105-245 2 SCREW (M10-1.50 X 25MM)
25. 105-894 2 LOCKNUT (M10-1.50, PRV TRQ,10.9)
26. 107-450 AR SHIM (.075") SEE FOOTNOTE 1
27. 107-451 AR SHIM (.135") SEE FOOTNOTE 1
NOT SHOWN:
FOOTNOTES:
1. SHIMS ARE OPTIONAL
NOTE:
04 ID0068656
150
CAB HEAT/AIR
15
10
12 9
15
13
16 9
17
11
1 16
17
9
7
14
5
3
6
8
07 ID0110768
151
CAB HEAT/AIR
REF PART
1. 500-1385 1 HEAT/AIR SYSTEM
3. 349-471 1 HEAT/AIR MOUNT
4. 106-162 4 FLG SCREW (M8-1.25 X 20mm)
5. 105-633 4 NUTSERT (M8X1.25) 3.8-7.9" THK
6. 116-689 2 GROMMET
8. 105-833 4 FLG LOCKNUT (1/2-NC)
9. 110-134 4 WORM CLAMP (2.062" TO 2.75")
10. 502-064 2 RECTANGULAR LOUVER
11. 349-894 1 LOUVER PLATE
12. 106-640 3 SCREW (M6-1.0 X 20mm, BUT SOC)
13. 105-631 3 NUTSERT (M6X1.0) 4.20-6.60THK
14. 502-066 1 FOAM FILTER (1/2" X 4" X 17")
15. 502-065 2 ROUND LOUVER
502-067 2 HOSE ADAPTER
16. 116-421 AR BULK EDGE (1/8", SOLD PER 1') USE 2 @ 5.50"
17. 500-1383 1 HOSE KIT
NOT SHOWN:
499-210 1 EXPANSION VALVE
499-205 1 DRIER
499-211 1 COMPRESSOR
500-1382 1 CONDENSER
500-1286 1 HOSE, AC
FOOTNOTES:
NOTE:
07 ID0110768
152
HEAT/AIR DIAGRAM
OUT
IN
1/2" 5/16"
13/32"
4 5/16"
02 ID0113931
153
HEAT/AIR DIAGRAM
REF PART
1. 500-1385 - HEAT/AIR SYSTEM
499-210 - EXPANSION VALVE
2. 499-205 - DRYER
3. 499-211 - COMPRESSOR
4. 500-1382 - CONDENSER COIL
NOT SHOWN:
FOOTNOTES:
NOTE:
TORQUE FITTINGS TO THE FOLLOWING SPECIFICATIONS
-6 HOSES: 11-13 FT-LBS
-8 HOSES: 15-20 FT-LBS
-10 HOSES:21-27 FT-LBS
02 ID0113931
154
155
156
NOTES:
ID0134963
157
HYDRAULICS
ID0135071
158
159
160
161
162
163
164
165
166
HYDRAULIC SCHEMATIC
JT8020M1 TIER3 FROM THRUST
ROTATION DIVERTER VALVE
TO CHARGE
MANIFOLD
ROTATION
DIVERTER VALVE
B O A
X2 X1
FILTER
LEFT GROUND T S T S T S
DRIVE
L2 M3 M1
450 PORT "A"

PSI 4600 T
PSI
S
L1 M2
P
T
6000 V V
S
PSI
PORT "B"
L1 T S
ROTATION PUMP
SUCTION
BYPASS IN IN
OUT CASE OUT
DRAIN
MANIFOLD
IN IN
G T
FILTER COOLER
FROM THRUST
MOTORS
U M1
ROTATION MOTOR
03 ID0039824
167
HYDRAULIC SCHEMATIC
JT8020M1 TIER3
THRUST
FROM ROTATION
PUMP (CHARGE)
FLUID CONTROL
CYLINDER
TO ROTATION
DIVERTER VALVE
FLUID CONTROL
VALVE
SPINDLE TRACK THRUST

BRAKE DIVERTER VALVE
CHARGE BRAKES
MANIFOLD
B O A
X2 X1
TO AUXILIARY
CONTROL
VALVE
FILTER
T S T S T S
RIGHT GROUND
DRIVE
450 PORT "A" L2 M3 M1
PSI 4950 T
PSI
S
THRUST PUMP
P
T
V V
5550 S
PSI
PORT "B"
L1 M2
T S
SUCTION
BYPASS IN IN
OUT CASE OUT
DRAIN
MANIFOLD
IN
FILTER COOLER
LEFT THRUST MOTOR RIGHT THRUST MOTOR
03 ID0039824
168
HYDRAULIC SCHEMATIC
JT8020M1 TIER3
FLUID
B O A
X2 X1
FILTER
T S T S T S
FLUID HYDRAULIC MOTOR

PORT "A"
450 PORT "A"
PSI 6000 T
PSI
S
T
6450 S
PSI
PORT "B"
PORT "B"
T S
FLUID HYDRAULIC PUMP

SUCTION
IN IN
CASE
OUT DRAIN OUT
MANIFOLD
03 ID0039824
169
HYDRAULIC SCHEMATIC
JT8020M1 TIER3
AUXILIARY
FROM THRUST PUMP
(CHARGE)
TO PIPE LOADER
CONTROL VALVE
TO HOIST CONTROL VALVE
CAB SWING
FRONT PIVOT
REAR PIVOT
RIGHT FRONT STABILIZER
LEFT FRONT STABILIZER
RIGHT REAR STABILIZER
LEFT REAR STABILIZER
AUXILIARY PUMP
3000
PSI
SUCTION
03 x ID0039824
170
HYDRAULIC SCHEMATIC
JT8020M1 TIER3
PIPE LOADER GREASER MOTOR
FROM CHARGE
FILTER RETURN
FROM THRUST PUMP
(CHARGE)
PIPE LIFT
x
2500 2500
PSI PSI
FRONT GRIP
REAR GRIP
ROW SELECT
PIPE
SHUTTLE
1850
1850
PSI
LEFT REAR RIGHT REAR
PSI BREAKOUT BREAKOUT
WRENCH
ROTATION
SEQUENCE
VALVE
V
P
FLOW
DIVIDER
CA
CB
3000
PSI
LEFT FRONT RIGHT FRONT

FROM AUXILIARY CONTROL VALVE BREAKOUT BREAKOUT
03 ID0039824
171
HYDRAULIC SCHEMATIC
JT8020M1 TIER3
HOIST
2
FROM AUXILIARY
CONTROL VALVE 1 3
AUGER 2200 PSI

DRIVER
B
B A
EXTENSION
B A
OPTION
B A
OUTER BOOM
B A
1500
PSI
PRESSURE
SWITCH 2100 PSI
B A
INNER BOOM
1500
PSI
2000
PSI
A
B A
SWING SWING DRIVE
DRIVE BRAKE
B
2000
PSI
FROM ROTATION PUMP

03 (CHARGE) ID0039824
172
HYDRAULIC SCHEMATIC
JT8020M1 TIER3
SPECIFICATIONS
ENGINE PUMP MOTOR
NO LOAD RPM TYPE GPM DISPLACEMENT TYPE DISPLACEMENT
2400 ROTATION 79.0 7.93 C.I. ROTATION 9.76 C.I.
THRUST 61.0 6.10 C.I. THRUST 6.10 C.I.
MUD 36.0 4.57 C.I. GROUND DRIVE 3.35 C.I.
AUXILIARY 20.0 1.78 C.I. FLUID 4.57 C.I.
SHUTTLE 24.0 C.I.
AUGER DRIVE 24.0 C.I.
GREASER 1.02 C.I.
03 ID0039824
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
PUMP MOUNTING
16 3 1
17
6
8
5
11
6
12
8 7
15 9
10
13
.080
14
SPLINED HUB
PUMP SHAFT
NYLON FLANGE
06 ID0068693
199
PUMP MOUNTING
REF PART
1. 194-086 - ENGINE, DEUTZ OBSOLETE, INCL REF NO. 3
194-372 - ENGINE - DEUTZ DIESEL T2 OBSOLETE, INCL REF NO. 3
2. 158-490 1 HYDRAULIC PUMP
3. 499-955 - O-RING (ID 3.95, OD 4.25) AUX PUMP MOUNTING
5. 149-902 1 HYDRAULIC PUMP (100 CC)
190-764 SEAL REPAIR KIT
6. 105-858 8 BOLT (1/2-NC X 1-1/4") USE LOCTITE 242 OR EQUIVALENT
7. 106-743 8 WASHER (.531, HARDENED)
8. 157-183 2 O-RING (048 D70)
9. 105-319 4 BOLT (3/4-NC X 1-1/2") USE LOCTITE 242 OR EQUIVALENT
10. 106-949 4 WASHER (3/4", HARDENED)
12. 106-383 12 FLG LK SCREW (M10-1.50 X 30MM) USE LOCTITE 242 OR EQUIVALENT
13. 349-001 1 FLYWHEEL HOUSING COVER
14. 105-876 8 SCREW (M10-1.50 X 35MM) USE LOCTITE 242 OR EQUIVALENT; TORQUE TO 32 FT LBS
15. 194-777 1 FLYWHEEL COUPLING OBSOLETE, SEE FOOTNOTE 1
NOT SHOWN:
FOOTNOTES:
1.REPLACE WITH FLYWHEEL COUPLING 195-1685. FLAT SIDE OF NYLON FLANGE GOES TOWARD FLYWHEEL.
HUB FACE SHOULD MEASURE .080 INCHES FROM END OF PUMP SHAFT, SEE SKETCH.
USE LOCTITE 242 OR EQUIVALENT & TORQUE TO 200 FT LBS.
NOTE:
06 ID0068693
200
201
202
203
204
205
206
207
208
209
210
211
212
HYDROSTATIC GAUGE HYDRAULICS
2
1
ROTATION
3 GAUGE
4 2
3
4
THRUST
GAUGE
1
17
13 18
7 16
14 5
6
9
11
A 10
7 B
8
5
8
15
9
10
11
12
04 ID0068692
213
HYDROSTATIC GAUGE HYDRAULICS
REF PART
1. 217-079 2 PRESSURE GAUGE (10,000PSI)

499-202 GAUGE CLAMP & STUDS
2. 514-355 2 CONNECTOR (04NF-04NF90)
3. 154-020 2 CONNECTOR (04N-04J)
4. 155-490 2 HOSE (04JFX-306"-6000)
5. 154-220 2 CONNECTOR (04O-06S)
6. 515-304 1 HOSE (04OFX90S-15"-5000)
7. 154-226 2 CONNECTOR (04O-06S90)
8. 159-475 2 SHUTTLE VALVE
9. 154-221 2 CONNECTOR (06S-06O)
10. 154-343 2 UNION (06S-06OFX90)
11. 149-043 2 BK BR TEE (06S-04J-04SF)
12. 159-154 1 QDC ADAPTER (02-04S) BEGINS WITH S/N: 2W0856
13. 116-840 1 ABRASION SLEEVE (1.00" X 306")
14. 515-305 1 HOSE (04OFX90-21"-5000)
15. 149-901 - HYDRAULIC PUMP (130 CC)
17. 154-252 1 CONNECTOR (04S-04O90) BEGINS WITH S/N: 2W0856
18. 159-156 1 QDC ADAPTER (02-04OF) BEGINS WITH S/N: 2W0856
NOT SHOWN:
FOOTNOTES:
NOTE:
NOTE:
04 ID0068692
214
ROTATION PUMP HYDRAULICS
3 2
19
21
6 15 2
20 7 4
19
A
22
8
B
8 5
7
VIEW
8 ROTATED 180^
7
7 23
8
9
14
24
19 25
1 D A
13
B
11
18
10
12
11 12 16
17
06 ID0069122
215
ROTATION PUMP HYDRAULICS
REF PART
1. 105-829 4 FLG LK BOLT (1/2-NC X 1")
2. 159-436 2 SPLIT FLANGE (20SF, SET)
105-066 4 BOLT (1/2-NC X 1-3/4") TORQUE TO 45 FT/LBS
105-070 4 LOCK WASHER (1/2")
157-078 1 O-RING (222 D90)
3. 515-565 1 HOSE (20OFX-20FLH90-43"-6000)
4. 515-566 1 HOSE (20OFX-20FLH90-45"-6000)
5. 349-851 2 MOUNT CLAMP
6. 105-224 8 BOLT (1/4-NC X 2-1/2")
7. 322-362 4 BACKUP SPACER
8. 110-852 4 BLT-ON CLP (1.25", SOLD PER SET)
9. 106-724 4 FLG SCREW (M10-1.50 X 25MM)
10. 156-137 - HYD LINE (-20) ENDS WITH S/N: 2V2567
153-569 1 HYD LINE (-20) BEGINS WITH S/N: 2W0856
11. 514-095 2 CONNECTOR (20S-20O90)
12. 514-333 2 HEAD FLANGE (20FL-16SF)
14. 106-387 4 FLG LOCKNUT (M10-1.50)
15. 149-901 - HYDRAULIC PUMP (130CC)
16. 105-070 8 LOCK WASHER (1/2")
17. 105-067 8 BOLT (1/2-NC X 2-3/4") TORQUE TO 45 FT/LBS
18. 157-078 2 O-RING (222 D90)
19. 157-129 4 O-RING (025 D90)
20. 106-388 8 WASHER (M6)
23. 349-853 1 RETAINER BAR
24. 106-551 2 CLIP NUT(M8-1.25)
25. 106-991 2 FLG LK SCREW (M8-1.25 X 20MM)
NOT SHOWN:
FOOTNOTES:
NOTE:
06 ID0069122
216
217
218
219
220
221
222
223
224
225
226
227
228
COOLER OUTLET HYDRAULICS
13
12
1
4
15
1
3 14
2
1
2 2
6
16
8 2
8
5
11
10
TO CASE DRAIN
MANIFOLD
09 ID0052088
229
COOLER OUTLET HYDRAULICS
REF PART
1. 514-138 3 S/O COUPLER (24S-24H)
2. 111-028 6 T-BOLT CLAMP (1-3/4" TO 2")
3. 159-411 1 FILTER HEAD (20SF-20SF)
168-616 1 FILTER HEAD GASKET
4. 105-825 4 FLG LK BOLT (3/8-NC X .75")
5. 116-588 AR BULK HOSE (1-1/2", SOLD PER 1') USE 1 @ 6"
6. 159-079 2 FILTER ELEMENT (1-1/2-UNF)
149-840 2 FILTER ELEMENT (1-1/2-UNF) SUPERSEDED
153-791 2 FILTER ELEMENT (1-1/2-UNF) SEE FOOTNOTE 1
7. 149-954 1 HYD LINE (24H)
8. 111-011 2 WORM CLAMP (1" - 1-3/4")
9. 116-587 AR BULK HOSE (1-1/4", SOLD PER 1') USE 1 @ 12.5"
10. 156-131 1 HYD LINE (-20)
11. 155-148 1 S/O COUPLER (20S-24H)
12. 106-724 2 FLG SCREW (M10-1.50 X 25MM)
13. 106-387 2 FLG NUT (M10-1.50)
14. 349-734 1 FILTER BRACKET
NOT SHOWN:
FOOTNOTES:
1. USE 159-079 ELEMENT FOR NORMAL MAINTENCE. USE 153-791 ELEMENT AFTER HOSE OR COMPONENT REPLACEMENT.
NOTE:
09 ID0052088
230
231
232
233
234
SPINDLE BRAKE HYDRAULICS

7
1
4
8
TO "CP"
ON CONTROL
3 VALVE
2
16
5 15
11
15 12 10
14 13
10 ID0064831
235
SPINDLE BRAKE HYDRAULICS
REF PART
1. 159-194 - CHARGE MANIFOLD
2. 154-252 1 CONNECTOR (04S-04O90)
3. 153-115 1 HOSE (04OFX90S-231"-3000)
4. 154-278 1 CONNECTOR (04S-04O)
5. 160-458 - MODULAR BRAKE
7. 300-5454 - CABLE TRAY BRACKET
166-634 - GEARBOX W/PLANETARY
9. 107-458 2 TIE BOLT USE LOCTITE 277 OR EQUIVALENT
10. 149-397 - HYD MOTOR (PISTON)
191-212 - SEAL REPAIR KIT
217-745 - CONTROL SOLENOID
11. 105-464 2 BOLT (3/4-NC X 7", GD8) USE LOCTITE 277 OR EQUIVALENT
12. 307-833 - BRACKET WELDMENT
13. 105-310 2 JAM NUT (3/4-NC)
14. 105-953 2 LOCKNUT (3/4-NC)
15. 106-949 4 WASHER (3/4", HARDENED)
16. 154-265 1 UNION TEE (04OFX-04O-04O) SEE FOOTNOTE 1
NOT SHOWN:
FOOTNOTES:
1. BEGINS WITH S/N: CMWJ80T3K80000039
ENDS WITH S/N: CMWJ80T3A90000078
NOTE:
10 ID0064831
236
237
238
AUXILIARY VALVE
1
2
3
5
9
10
12
14
11
16 13
18
20 8
15 6
17
19 7
06 ID0070138
239
AUXILIARY VALVE
REF PART
1. 106-330 2 SCREW (M8-1.25 X 70MM)
2. 153-215 1 HYDRAULIC VALVE BEFORE SN. CMWJT100JA0000015
150-2730 1 HYDRAULIC VALVE AFTER SN. CMWJT100CA0000016
3. 110-283 4 KNOB (3/8-NC, BLACK)
4. 106-386 3 FLG LOCKNUT (M8-1.25)
6. 106-574 4 CLIP NUT (M6-1.00)
8. 349-752 1 VALVE COVER
10. 217-138 1 ICON (WHT) FAST
11. 217-139 1 ICON (WHT) SLOW
14. 217-228 1 ROCKER SW (DPDT) {ON}-OFF-{ON} THROTTLE
20. 217-918 1 ROCKER SW (DPDT) ON-ON WORK LIGHTS
NOT SHOWN:
FOOTNOTES:
NOTE:
06 ID0070138
240
241
242
243
244
245
246
STATIONARY CLAMP HYDRAULICS

ENDS WITH CMW S/N: CMWJT100L90000001
29
30
23
31
38
9 16
10 16
12
15
27 37
11
19
13
21
14 18
9 15 7
25 20
26
6 19
27 5
6
18 3
3
8
4
FRONT 1
39 ELEC. FOR
SWITCH
32 STRIKE COIL 1
CABLE 2
3
39 22 4
35 5
6
7
34 32
36 28
33
24 36
33
17
08 ID0147353
247
STATIONARY CLAMP HYDRAULICS

ENDS WITH CMW S/N: CMWJT100L90000001
REF PART
1. 154-369 1 CONNECTOR (06O-10S)

2. 154-421 1 CONNECTOR (06O-10S90)
3. 515-633 2 HOSE (06OFX90-38"-4000)
4. 515-629 1 HOSE (06OFX90-75"-4000)
5. 158-813 1 FLOW CHECK VALVE (06S-06O)
6. 154-344 2 UN RUN TEE (06OFX-06O-06O)
7. 159-279 - SEQUENCE VALVE
9. 154-342 2 CONNECTOR (06S-06O90)
10. 106-332 2 SCREW (M10-1.50 X 70MM)
11. 106-390 2 WASHER (M10)
12. 149-791 1 HYDRAULIC CONTROL VALVE USE SERVICE PARTS: 500-2041 SEAL KIT & 500-2042 SEAL
13. 313-946 1 MOUNT BRACKET
14. 105-894 2 LOCKNUT(M10-1.50, PRV TRQ,10.9)
15. 514-051 2 BRANCH TEE (08S-06O-06O)
16. 154-227 2 CONNECTOR (06O-08S90)
17. 515-637 1 HOSE (06OFX-38"-4000)
18. 515-638 2 HOSE (06OFX-26"-4000)
19. 117-684 2 ABRASION SLEEVE (1" X 26")
21. 155-171 1 REDUCER (10S-06SF)
22. 215-1489 1 PRESSURE SWITCH (2850PSI)
23. 159-157 1 QDC ADAPTER (02-06OF)
159-148 DUST CAP (1/8")
24. 154-755 1 HOSE (06OFX-34"-3000)
26. 105-826 2 FLG LOCK BOLT (3/8-NC X 1")
27. 154-228 2 UNION (060-060FX90)
28. 150-2731 1 HYD CONTROL VALVE (8-SECTION) BEGINS WITH S/N
153-252 1 HYD CONTROL VALVE (7-SPOOL) ENDS WITH S/N
29. 159-146 1 QDC BODY (02-04NF)
30. 215-116 1 PRESSURE GAUGE (5000PSI)
32. 155-254 2 REDUCER (06S-04SF)
33. 149-843 2 TEE (04S-06SF-06O)
36. 155-705 1 O-RING (906 D90)
37. 106-231 2 SCREW (M6-1.00 X 16MM)
38. 106-385 2 FLG LOCKNUT (M6-1.00)
39. 155-163 2 REDUCER (08S-06SF)
NOT SHOWN:
FOOTNOTES:
NOTE:
08 ID0147353
248
PIVOT FRONT LIFT HYDRAULICS
3
1
4
3
1 1
4 2
10
10
7
12 9
6
6
11
03 ID0139765
249
PIVOT FRONT LINE HYDRAULICS
REF PART
1. 154-227 4 CONNECTOR (06O-08S90)
2. 156-156 2 HYD LINE (-06)
3. 156-157 2 HYD LINE (-06)
4. 154-437 2 TEE (06O-06O-06O)
5. 153-121 1 HOSE (06OFX90S-74"-3000)
6. 155-171 2 REDUCER (10S-06SF)
7. 514-436 1 CONNECTOR (06S-06O90, ORF) FOR "AT" APPLICATION, QUANITY IS 2
9. 153-122 1 HOSE (06OFX90S-77"-3000)
10. 151-047 - CYL (3.5" X 2" X 12")
11. 153-215 - HYDRAULIC VALVE BEFORE SN. CMWJT100JA0000015
150-2730 - HYDRAULIC VALVE AFTER SN. CMWJT100CA0000016
12. 514-437 1 CONNECTOR (06S-06O45, ORF) JT ONLY, USE REF #7 FOR "AT"
NOT SHOWN:
FOOTNOTES:
NOTE:
03 ID0139765
250
PIVOT REAR LIFT HYDRAULICS (RACK & PINION)

17
16
6
15
18
12
V1 14 1 21
C1 V2
19 11
C2
2
5 17
10
20
4
1
3
21
1
9
5
10 8
8 7
7
13
04 ID0229348
251
PIVOT REAR LIFT HYDRAULICS (RACK & PINION)
REF PART
1. 154-227 3 CONNECTOR (06O-08S90)
2. 156-158 1 HYD LINE (06OFX)
3. 156-159 1 HYD LINE (-06)
4. 154-437 1 TEE (06O-06O-06O)
5. 515-411 1 HOSE (06OFX90-118"-3000)
6. 151-047 - CYL (3.5" X 2" X 12")
7. 155-171 2 REDUCER (10S-06SF)
8. 514-437 2 CONNECTOR (06S-06O45,ORF)
10. 515-351 1 HOSE (06OFX45S-114"-3000)
11. 514-051 1 BRANCH TEE (08S-06O-06O)
12. 515-354 1 HOSE (06OFX-10.5"-3000)
13. 153-215 1 HYDRAULIC VALVE BEFORE SN. CMWJT100JA0000015
150-2730 1 HYDRAULIC VALVE AFTER SN. CMWJT100CA0000016
14. 150-2722 1 COUNTER BALANCE VALVE
15. 500-478 2 COUNTER BALANCE CARTRIDGE
16. 106-329 2 SCREW (M8-1.25 X 50MM)
17. 106-386 2 FLG LOCKNUT (M8-1.25)
18. 154-342 1 CONNECTOR (06S-06O90)
19. 154-221 3 CONNECTOR (06S-06O)
20. 154-929 1 HOSE (06OFX90-19"-3000)
21. 515-538 1 HOSE (06OFX90S-15"-3000)
NOT SHOWN:
FOOTNOTES:
NOTE:
04 ID0229348
252
LEFT STABILIZER HYDRAULICS
8
2
6
19
19 2
4
5
5
10
FRONT
17 23
9
11 1
13 14
16 7 3
20
24 15
22
18 12
16
21
1
REAR
10
03 ID0069895
253
LEFT STABILIZER HYDRAULICS
REF PART
1. 154-227 2 CONNECTOR (06O-08S90)
2. 515-410 2 HOSE (06OFX45-118"-3000)
4. 154-369 2 CONNECTOR (06O-10S)
5. 514-352 2 CONNECTOR (06O-10S, ORF)
6. 515-559 1 HOSE (06OFX45-153"-3000)
8. 515-558 1 HOSE (06OFX45-165"-3000)
9. 153-215 1 HYD CONTROL VALVE 8 SPOOL BEFORE SN. CMWJT100JA0000015
150-2730 1 HYD CONTROL VALVE 8 SPOOL AFTER SN. CMWJT100CA0000016
10. 151-095 1 CYL (4" X 2.25" X 8")
11. 154-418 1 UNION (08S-08OFX90)
12. 149-090 1 HYD LINE (-06)
13. 154-233 1 CONNECTOR (08S-08O)
14. 159-487 1 CHECK VALVE
15. 149-091 1 HYD LINE (-06)
16. 154-342 2 CONNECTOR (06S-06O90)
17. 370-363 1 CLAMP BRACKET
19. 110-391 2 WORM CLAMP (4-3/4" TO 5-5/8")
20. 514-051 1 BRANCH TEE (08S-06O-06O)
21. 154-466 1 CONNECTOR (08S-08S)
22. 154-224 2 CONNECTOR (06S-06O45)
23. 106-932 2 SCREW (M8-1.25 X 45MM)
24. 106-386 2 FLG LOCKNUT (M8-1.25)
NOT SHOWN:
FOOTNOTES:
NOTE:
03 ID0069895
254
RIGHT STABILIZER HYDRAULICS
8
9
9
8
3
FRONT
11
10
13 1
15
7 6
12
4
15
7
14 5
4
12
6 14
1
5
13
REAR
11
02 ID0069841
255
RIGHT STABILIZER HYDRAULICS
REF PART
1. 154-227 2 CONNECTOR (06O-08S90)
5. 154-969 2 HOSE (06OFX45-58"-3000)
6. 149-090 2 HYD LINE (-06)
7. 515-560 2 HOSE (06OFX45-106"-3000)
8. 514-352 2 CONNECTOR (06O-10S ORF)
9. 154-369 2 CONNECTOR (06O-10S)
10. 153-215 1 HYD CONTROL VALVE 8 SPOOL JT
150-2730 1 HYD CONTROL VALVE 8 SPOOL AT
11. 151-095 1 CYL (4" X 2.25 X 8")
12. 154-342 2 CONNECTOR (06S-06O90)
13. 154-466 2 CONNECTOR (08S-08S)
14. 154-224 2 CONNECTOR (06S-06O45)
15. 154-221 1 CONNECTOR (06S-06O)
NOT SHOWN:
FOOTNOTES:
NOTE:
02 ID0069841
256
257
258
LEFT GROUND DRIVE HYDRAULICS

BEGINS WITH S/N 2W0856
F PORT
16
17
14
1
22
9 E PORT
13
8 15
2 14
8
3 11
9
4 12
23
24
6
21
5 8
18
8 9 19 10
7
8
9
20
04 ID0114563
259
LEFT GROUND DRIVE HYDRAULICS

REF PART
1. 516-033 - SELECTOR VALVE DIVERTER
2. 153-819 1 HYD LINE (-16)
3. 153-817 1 HYD LINE (16O-16OFX)
4. 514-009 1 CONNECTOR (16O-16O90)
5. 153-818 1 HYD LINE (16OFX-16FL)
6. 156-155 1 HYD LINE (16OFX-16FL)
7. 105-818 4 BOLT (1/4-NC X 1-1/2")
8. 110-573 6 BOLT-ON CLAMP (1",SOLD PER SET)
9. 322-289 6 BACKUP (BOLT-ON)
10. 159-077 2 SPLIT FLANGE (16SFL)
157-029 2 O-RING (219 D90)
105-156 8 BOLT (3/8-NC X 1-1/2") TORQUE TO 45 FT/LBS
105-072 8 LOCK WASHER (3/8")
11. 105-070 8 LOCK WASHER (1/2")
12. 105-067 8 BOLT (1/2-NC X 2-3/4") TORQUE TO 45 FT/LBS
13. 514-353 1 REDUCER (20S-16SF)
14. 514-333 2 HEAD FLANGE (20FL-16SF)
15. 154-388 1 CONNECTOR (16S-16O45)
16. 514-196 1 CONNECTOR (16O-20S90)
17. 157-078 2 O-RING (222 D90)
18. 105-198 2 BOLT (1/4-NC X 1-3/4")
19. 110-373 2 BOLT-ON CLAMP (13/16")
20. 166-162 1 GEARBOX & GROUND DRIVE PLANETARY
21. 105-095 2 WASHER (1/4")
22. 105-870 2 BOLT (1/4-NC X 3-1/2")
23. 105-832 2 FLG LOCKNUT (1/4-NC)
24. 155-714 1 O-RING (021-D90)
NOT SHOWN:
FOOTNOTES:
NOTE:
04 ID0114563
260
RIGHT GROUND DRIVE HUDRAULICS
10
9
8
7
4
12
3 2 7
13
15 12
14
6 2
11
11 ID0108709
261
RIGHT GROUND DRIVE HUDRAULICS
REF PART
1. 159-077 2 SPLIT FLANGE (16SFL)
157-029 2 O-RING (219 D90)
105-156 8 BOLT (3/8-NC X 1-1/2")
105-072 8 LOCK WASHER (3/8")
2. 110-573 2 BOLT-ON CLAMP (1", SOLD PER SET)
4. 105-818 3 BOLT (1/4-NC X 1-1/2")
5. 156-152 1 HYD LINE (-16)
6. 156-153 1 HYD LINE (-16)
7. 515-575 2 HOSE (16OFX-20FL90-62"-6000) ENDS WITH S/N: 2V2567
157-998 2 HOSE (16OFX-20FL90-68"-6000) BEGINS WITH S/N: 2W0856
8. 159-436 2 SPLIT FLANGE (20SF, SET)
157-078 1 O-RING (222 D90)
105-070 4 LOCK WASHER (1/2")
105-066 4 BOLT (1/2-NC X 1-3/4") TORQUE TO 45 FT. LB.
9. 117-179 2 ABRASION SLEEVE (2.07" X 62") ENDS WITH S/N: 2V2567
117-292 2 ABRASION SLEEVE (2.07" X 70") BEGINS WITH S/N: 2W0856
10. 516-033 - SELECTOR VALVE DIVERTER
11. 166-162 - GEARBOX AND GRND DRIVE PLANETARY
12. 155-714 2 O-RING (021 D90)
13. 105-198 1 BOLT (1/4-NC X 1-3/4")
14. 110-373 1 BOLT-ON CLAMP (13/16")
15. 105-095 1 WASHER (1/4")
NOT SHOWN:
FOOTNOTES:
NOTE:
11 ID0108709
262
CASE DRAIN (GROUND DRIVE)
7
5 5 6 11 4
9
10
8
1
2
3 12
1
12
02 ID0070127
263
CASE DRAIN (GROUND DRIVE)
REF PART
1. 154-264 2 CONNECTOR (08O-10S45)
3. 153-116 1 HOSE (08OFX90S-188"-3000)
4. 154-253 1 CONNECTOR (06S-08O90)
5. 111-007 2 BOLT-ON CLAMP (7/8", SOLD PER SET)
7. 106-967 2 BOLT (1/4-NC X 2-3/4" SIL BRZ)
9. 515-572 1 HOSE (08OFX90S-134"-3000)
10. 159-414 - CASE DRAIN MANIFOLD
11. 154-266 1 UNION RUN TEE (08OFX-08O-080)
12. 166-162 - GEARBOX AND DRIVE PLANETARY
NOT SHOWN:
FOOTNOTES:
NOTE:
02 ID0070127
264
265
266
CAB SWING HYDRAULICS
10
9
6
7 3
03 ID0139768
267
CAB SWING HYDRAULICS
REF PART
1. 154-278 1 CONNECTOR 04S-04O)
2. 154-263 1 CONNECTOR (04S-04O45)
3. 515-277 1 HOSE (04OFX90-128"-3000)
5. 515-098 1 HOSE (04OFX-110"-3000)
6. 154-364 2 CONNECTOR (04O-06S90, ORF)
7. 155-171 2 REDUCER (10S-06SF)
8. 153-215 - HYDRAULIC VALVE BEFORE SN. CMWJT100JA0000015
150-2730 - HYDRAULIC VALVE AFTER SN. CMWJT100CA0000016
9. 151-182 - CYL (2.0" X 1.25" X 14.250")
NOT SHOWN:
FOOTNOTES:
NOTE:
03 ID0139768
268
269
270
HYDRAULIC CYLINDER
6" X 4" X 3"
2
11
13 3
10
4
9
12
1
14
7
6
06 ID0031621
271
HYDRAULIC CYLINDER
6" X 4" X 3"
REF PART
151-176 CYL (6.00" X 4.00" X 3.00") INCL REF NO.'S 1 - 14
190-774 SEAL REPAIR KIT INCL REF NO.'S 6, 8 - 14,
1. 152-615 1 BARREL
2. 150-681 1 CYLINDER ROD
3. 151-175 1 CYL GLAND
4. 150-707 1 LOCK RING
5. 149-319 1 PISTON (6")
6. 105-1074 1 SCREW (M30-1.50 X 90MM,10.9) SEE FOOTNOTE # 1
7. 106-780 1 WASHER (M30)
8. 157-082 1 O-RING (358 D90)
9. 157-083 1 BACKUP RING (358 D90)
10. 157-729 1 U-SEAL
11. 157-648 1 PISTON SEAL (4")
12. 157-186 1 PISTON SEAL 6.00"
13. 125-851 1 WEAR RING
14. 125-850 1 WEAR RING
NOT SHOWN:
FOOTNOTES:
1. CLEAN AND DRY THREADS. APPLY RED LOCTITE (RC 271 OR 277). TORQUE TO 1300 FT/LBS.
NOTE:
06 ID0031621
272
HYDRAULIC CYLINDER (2.0 X 1.25 X 14.25)

2" X 1.25" X 14.25"
1
7
8
4
9
3
10
04 ID0023870
273
HYDRAULIC CYLINDER (2.0 X 1.25 X 14.25)

2" X 1.25" X 14.25"
REF PART
151-182 - CYL (2.0 X 1.25 X 14.25) INCL REF NO'S 1 THRU 10, SEE FOOTNOTE 1
1 152-069 1 CYLINDER BARREL (2.0 X
2 150-448 1 CYLINDER ROD (1.25 X 16.0)
3 150-770 1 CYLINDER HEAD (2.0 X 1.25)
4 150-778 1 LOCK RING (2.0)
5 150-771 1 CYLINDER PISTON (2.0 X 1.25) INCL MOLDED-ON WEAR RING
6 106-097 1 FLG BOLT (5/8-NC X 1-3/4",GD8) SEE FOOTNOTE 2
7 157-022 1 O-RING (224 D90)
8 155-732 1 BACKUP RING (224 D90)
9 157-541 1 U-SEAL (1.250")
10 157-538 1 WIPER SEAL (1.250")
NOT SHOWN:
FOOTNOTES:
1. SEAL KIT P/N: 190-169
2. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 180-200 FT-LBS
NOTE:
259-100 U-SEAL INSTALLER (1"-4.99")
259-236 WIPER INSTALLER (1.25")
259-239 WIPER/SEAL INSTALLER (2")
259-241 PISTON INSTALLER (2")
259-188 CYL HEAD SPANNER - TWO PIN
04 ID0023870
274
HYDRAULIC CYLINDERS (3.0" X 1.75")
6
11
7
8
4
9
3
10
A 809-366
275
REF PART
149-683 - CYL (3.0 X 1.75 X 3.0) SEE FOOTNOTES 1 & 2
1 150-299 1 CYLINDER BARREL (3.0 X 3.0)
2 150-446 1 CYLINDER ROD (1.75 X 3.0)
2 153-015 1 CYLINDER ROD (1.75 X 4.0)
2 150-432 1 CYLINDER ROD (1.75 X 5.0)
2 150-428 1 CYLINDER ROD (1.75 X 6.0)
2 150-436 1 CYLINDER ROD (1.75 X 8.0)
2 149-732 1 CYLINDER ROD (1.75 X 10.0)
2 150-425 1 CYLINDER ROD (1.75 X 12.0)
2 153-004 1 CYLINDER ROD (1.75 X 16.0)
2 153-020 1 CYLINDER ROD (1.75 X 20.0)
2 149-733 1 CYLINDER ROD (1.75 X 24.0)
2 149-734 1 CYLINDER ROD (1.75 X 30.0)
.
3 150-763 1 CYLINDER HEAD (3.0 X 1.75)
4 150-911 1 LOCK RING (3.0)
5 150-765 1 CYLINDER PISTON (3.0 X 1.75) INCL. MOLDED-ON WEAR RING
6 106-122 1 BOLT (7/8-NC X 2-1/4", GD8) SEE FOOTNOTE 3
7 155-734 1 O-RING (334 D90)
8 155-733 1 BACKUP RING (334 D90)
9 157-550 1 U-SEAL (1.750")
10 157-549 1 WIPER SEAL (1.750")
11 105-363 1 WASHER (7/8")
FOOTNOTES
1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF. #3 THRU #11 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS.
2. SEAL REPAIR KIT P/N: 190-172
NOT SHOWN:
259-040 U-SEAL INSTALLER (1.5" - UP)
259-238 WIPER INSTALLER (1.75")
259-244 PISTON SEAL INSTALLER (3.5")
259-245 PISTON INSTALLER (3.5")
A 809-366
276
11
7
8
4
9
3
10
A 809-368
277
REF PART
2 153-021 1 CYLINDER ROD (2.00 X 4.0)
2 150-440 1 CYLINDER ROD (2.00 X 5.0)
2 149-735 1 CYLINDER ROD (2.00 X 6.0)
2 149-736 1 CYLINDER ROD (2.00 X 8.0)
2 153-016 1 CYLINDER ROD (2.00 X 10.0)
2 150-429 1 CYLINDER ROD (2.00 X 12.0)
149-694 - CYL (3.5 X 2.0 X 16.0) SEE FOOTNOTE 1 & 2
1 149-737 1 CYLINDER ROD (2.00 X 16.0)
2 149-738 1 CYLINDER ROD (2.00 X 20.0)
2 149-739 1 CYLINDER ROD (2.00 X 24.0)
2 149-740 1 CYLINDER ROD (2.00 X 30.0)
.
3 150-759 1 CYLINDER HEAD (3.5 x 2.00)
4 149-302 1 LOCK RING (3.5)
5 150-992 1 CYLINDER PISTON (3.5 X 2.00) INCL. MOLDED-ON WEAR RING
6 106-145 1 BOLT (1-NC X 2-1/4", GD8) SEE FOOTNOTE 3
7 157-030 1 O-RING (338 D90)
8 157-032 1 BACKUP RING (338 D90)
9 157-559 1 U-SEAL (2.000")
10 157-558 1 WIPER SEAL (2.000")
11 106-144 1 WASHER (1")
FOOTNOTES
NOT SHOWN:
259-239 WIPER/SEAL INSTALLER (2")
259-244 PISTON SEAL INSTALLER (3.5")
259-245 PISTON INSTALLER (3.5")
A 809-368
278
6
11
4
8
9
12
10 3
A 809-370
279
REF PART
2 149-741 1 CYLINDER ROD (2.25 X 4.0)
2 153-023 1 CYLINDER ROD (2.25 X 5.0)
2 153-036 1 CYLINDER ROD (2.25 X 6.0)
2 153-008 1 CYLINDER ROD (2.25 X 8.0)
2 149-742 1 CYLINDER ROD (2.25 X 10.0)
2 150-430 1 CYLINDER ROD (2.25 X 12.0)
2 150-470 1 CYLINDER ROD (2.25 X 16.0)
2 149-801 1 CYLINDER ROD (2.25 X 20.0)
2 153-037 1 CYLINDER ROD (2.25 X 24.0)
2 149-743 1 CYLINDER ROD (2.25 X 30.0)
2 149-744 1 CYLINDER ROD (2.25 X 36.0)
.
3 150-757 1 CYLINDER HEAD (4.0 X 2.25)
4 149-303 1 LOCK RING (4.0)
5 150-993 1 CYLINDER PISTON (4.0 X 2.25)
6 106-146 1 BOLT (1-1/8-NC X 2-1/2", GD8) SEE FOOTNOTE 3
7 157-035 1 O-RING (342 D90)
8 157-036 1 BACKUP RING (342 D90)
9 157-526 1 U-SEAL (2.250")
10 157-527 1 WIPER SEAL (2.250")
11 106-147 1 WASHER (1-1/8")
12 149-318 1 WEAR RING
FOOTNOTES
NOT SHOWN:
259-240 WIPER/SEAL INSTALLER (2.25")
259-246 PISTON SEAL INSTALLER (4")
259-247 PISTON INSTALLER (4")
A 809-370
280
NOTES:
ID0134963
281
ELECTRICAL
ID0135070
282
283
284
285
286
287
288
289
290
FRAME/ENGINE HARNESS
VARIABLE
THROTTLE
WHT
ALTERNATOR 5
BLK
GRN
BLK
3
RED
W
FUEL
RUN
SOLENOID
D+
ORG/BLK BLK/RED
{1A}
B+
{45}
D-
BLK/RED
BLU/ORG {1A} 1
{50} 2
PUR/ORG
{48}
TO ORG/BLU
DIODE {27} YEL {28}
CONNECTOR BLK RED
{1} {2}
2
ORG/GRN
{13} ORG/BLU
{27} 1
AIR LT. GRN -A-

CONDITIONER {165}
COMPRESSOR
BLU {32}
BRN/ORG
2
1 {25}
WHT/BLU
{36} OIL
PRESSURE COLD
START
A B
WHT/YEL
{69}
GRN/YEL BLK (1) BLK/RED
(191) {1A}
6
STROBE
AUXILLARY
LIGHT
01 ID0155315
291
RED/BLK
CAVITY PLUG {18} CAVITY PLUG
ORG {12}
BRN {31}
PINS BLK/RED
BLK {1} P
E N
{1A}
BLU/RED F D M
A C
FUEL TO UMBILICAL
{106}
G L
BLK/BLU
B {1B}
START HARNESS H K
SOLENOID J
CAVITY PLUG
CAVITY PLUG
BLK/RED PUR
{1A} {24}
WHT/BRN GRN/ORG
{75} {149}
-A- -B-
WATER
TEMPERATURE
GRA/BLK
{39}
GRN {33} WHT/GRN

{37}
8
GRA/YEL
{38} HYDRAULIC 9
TEMPERATURE
PUR
{24} S
RED
14 {2}
B M
HYDRAULIC RED
{2}
FILTER
RESTRICTION STARTER
BLK/BLU BLK BLK/RED

{1B} {1} {1A}
GND
01 ID0155315
292
THRUST/ RIGHT TRACK ROTATION/ LEFT TRACK DRILL FLUID
VOLTAGE TRANSLATOR VOLTAGE TRANSLATOR VOLTAGE TRANSLATOR
10 10 10
BRN/ORG PUR/ORG BLK/WHT

{146} {144} {143}
BLU/YEL GRA/YEL CAVITY
WHT/GRN {82} WHT/GRN {84} BLK/RED PLUG
BLU/ORG (102) GRA/ORG (102) CAVITY WHT/BLK {1A}
CAVITY CAVITY
{81} BRN/YEL PLUG {83} PUR/YEL PLUG {55} CAVITY PLUG
{147} {145} PLUG
-B- -C-
WHT/GRN THRUST
{102} PUMP
BRN/YEL
A
{147} B
C
BRN/ORG
D
{146}
WHT/GRN A B C
{102}
BRN {7}
BLK {1}
YEL/RED
{44}
WHT/GRN
{102} A HOIST
B C D
CAVITY PLUG
A B C D
WHT/GRN BLK/RED
{102} {1A} BLK/WHT
WHT/GRN {143}
{102}
PUR/YEL PUR/ORG DRILL BLU/RED
{145} {144} FLUID (151)
PUMP TRACCOM BLK/BLU
ROTATAION MA
L N B
K U P C (1B)
V
PUMP J T
H S E
GF
R D
BLK/BLU YEL (28)

(1B)
BLU/RED
(151)
01 ID0155315
293
12 AUX LIGHTS
13
THROTTLE
ORG {12}
BLK/RED GRN/WHT
{1A} {190}
BLK/RED BLK/RED
{1A} {1A}
2
C
A
11 TAN/RED
B
{59}
TAN/RED
{59} TAN/RED
TAN/RED BLK/RED {59}
{59} {1A}
PUR/ORG
BLU/ORG
{50} {48}
A B
BLK {1} YEL/RED

RED/ORG 1 4
{21} 2
3
5
6
BLU/ORG ORG/GRN
{44} 7
C D
{13}
{50}
PUR/ORG
{48} BLK/RED
{1A}
TAN/RED
{59} TAN/RED
{59}
BLK/RED WHT/BLK
{1A} WHT/BLU {187}
REAR DRILL BLK/RED REAR DRILL
{186} {1A}
FRAME TILT FRAME TILT
BLK/RED GRA/BLK
{1A} GRA/BLU BLK/RED {185}
FRONT DRILL {184} {1A} FRONT DRILL
FRAME TILT FRAME TILT
BLK/RED
{1A}
GRA {52}
HOIST
BLK/RED PUR/BLK
{1A} YEL/BLK {62}
BLK/RED
CAB SWING {61} {1A} CAB SWING
-C- -D-
A B
TAN {47} GRA {52}
HOIST
01 ID0155315
294
BLU/RED
BLU/ORG
{151}
GRN/ORG {81}
{149} PUR/ORG BLU/ORG TAN/RED
{48} {50} {59}
GRN/YEL WHT/GRN
BLU/YEL
{191} {102}
{82}
RED/ORG YEL/BLK
{21} {61}
CAVITY PLUG
CAVITY PLUG 31 20 GRA/ORG
30 8 21
{83}
GRA {52} 19
2
9
BLU/RED 29
18
7 3
10
22
PUR/BLK
{106} 28
17
6
1
4
11
23
{62}
TAN {47} 16 5 12 CAVITY PLUG
15 13
CAVITY PLUG 27 14 24
26 25 GRA/BLK
WHT/BLU {185}
{186} GRA/YEL
{84}
RED/BLK CAVITY PLUG
{18}
CAVITY LT GRN
WHT/BLK CAVITY PLUG {165}
{187} PLUG
GRA/BLU
WHT/BLK {184}
{55}
RED (2)
-D-
BLK {1}
BLK/BLU BLK/RED
{1B} {1A}
WHT/BRN
GRN/WHT YEL {28}
(190) ORG {12} {75}
WHT/YEL BLK {1}

{69}
X H
W J BRN {31}
BRN/ORG
{25} V G K
B
ORG/BLK U F A C BLU {32}
L
{45}
T E D M ORG/GRN
YEL/RED S N {13}
{44} R P
GRN {33}
PUR {24}
GRA/BLK BRN {7}

{39}
GRA/YEL WHT/GRN WHT/BLU
{38} {36}
{37}
01 ID0155315
295
REF PART
1. 214-634 1 FRAME/ENGINE HARNESS

2. 214-256 1 DIODE CONNECTOR
3. 215-284 1 ALTERNATOR
4. 215-231 1 LINEAR ACTUATOR
196-331 1 CABLE (LINEAR ACTUATOR)
501-358 - ROLL PIN (3/32" X 3/4")
5. 214-299 1 ACTUATOR PIGTAIL
6. 214-722 1 STROBE LIGHT (AMBER)
217-870 - STROBE LIGHT BULB
217-296 1 STROBE LIGHT AMBER MED PROFILE
217-302 - REPLACEMENT LENS (AMBER)
217-301 - BRUSH GUARD
157-645 2 WEATHER PAC-SEAL (2.80MM)
214-103 1 2-WAY MALE CONNECTOR
214-943 1 BUTTON SWITCH (SPST)
8. 214-819 1 TEMPERATURE SWITCH
9. 194-833 1 STARTER, ENGINE
10. 211-017 3 12V-5V VOLTAGE CONVERTOR
12. 215-412 1 LICENSE PLATE LAMP
13. 217-918 1 ROCKER SW (DPDT) ON-ON
14. 216-067 - D.C. INDICATOR SENSOR
NOT SHOWN:
FOOTNOTES:
NOTE:
01 ID0155315
296
SPINDLE HARNESS JUNCTION

BOX HARNESS
ORG (12)
BLK/BLU
GRA BLK/RED (1B)
(108) (1A) TAN/WHT
{233}
PUR/WHT
{192} 1 2 3 4 5 6
12 11 10 9 8 7
RED/BLK
CAVITY (18)
PLUG BLK/RED
GRA/PUR PUR/GRN (1A)
(158) (85)
RED/BLK
(18) TAN/WHT
BLK/BLU {233}
(1B)
ROTATION
SPEED PICKUP
GRA GRA/PUR
PUR/WHT GRA (158)
(192) (108) (108)
BLK/RED ORG (12)
BLK/RED BLK/RED
(1A) (1A) (1A)
TRACKER
CONTROL LIGHT
5 5 5
ROTATION DIVERSION VALVE
BRAKE SOLENOID SOLENOIDS
PUR/GRN
(85)
BLK/RED
(1A) 4
VARIABLE
ROTATION SOLENOID
04 ID0069922
297
SPINDLE HARNESS
REF PART
1. 214-630 1 SPINDLE HARNESS
2. 214-668 1 SPEED SENSOR SEE FOOTNOTE 1
3. 214-697 1 STROBE LIGHT (12V, DC, GREEN)
217-297 1 STROBE LIGHT GREEN MED PROFILE
214-103 1 (2-WAY) MALE CONNECTOR
157-645 2 WEATHER-PAC SEAL (2.80MM)
4. 217-745 1 CONTROL SOLENOID
5. 217-770 3 SOLENOID COIL
NOT SHOWN:
FOOTNOTES:
1. USE 215-1004, 215-1433 & 215-1196 ON THE FOLLOWING S/N'S:
BEGINS WITH S/N: CMWJ80T3K80000039
ENDS WITH S/N:
NOTE:
04 ID0069922
298
299
300
ELECTRICAL DIAGRAM
REAR STOP HARNESS
TO FRAME/ TO
ENG HARNESS TRANSLATOR
BRN/YEL
{147} BRN/YEL
WHT/GRN {147} WHT/GRN
BRN/ORG {102} BLU/YEL BLU/YEL
{82} {102} BRN/ORG
{146} {82} {146}
CAVITY CAVITY BLU/ORG
BLU/ORG A B C D E F PLUG F E D C B A
{81} PLUG {81}
C4
C5
BLK/RED
{1A}
1
RED/BLK PIN # PIN #

{18}
2 4
3
5
GRA PUR/WHT RED/BLK

{108} 1 {192} 7 {18}
C3
2
RED/BLK
{18} TO ROTATION 2
GRA
{108} 8
BLK/RED
{1A}
C2
CABLE BLK/RED PUR/GRN
3 {1A} 9 {85}
BLK/RED
1
BRN/YEL {1A}
3
5
2 4
{147} WHT 4 ORG GRA/PUR

{12} 10
{234} 1 12 {158}
2 11 BLK/BLU
5 11 CAVITY PLUG
BRN/YEL 3 10 {1B}
{147} C6 4 9
TAN/WHT
5 8 6 12 CAVITY PLUG
{233}
6 7
PIN # PIN #
6 7
5 8 PUR/WHT RED/BLK
1 7
4 9 {192} {18}
C7
3 10 GRA BLK/RED
2 8
2 11 {108} {1A}
1 12 BLK/RED PUR/GRN
3 9
{1A} {85}
4 ORG GRA/PUR
{12} 10
{158}
TO 5 BLK/BLU
11 CAVITY PLUG
JUNCTION BOX {1B}
TAN/WHT
6 {233} 12 CAVITY PLUG
C1
BLU BLK
{1A} {234}
TO PROX. 3 4
SWITCH 2 1
BRN
{18}
03 ID0113504
301
ELECTRICAL DIAGRAM
REAR STOP HARNESS
REF PART
1. 213-058 1 REAR STOP HARNESS
2. 217-710 2 MICRO RELAY (SPDT)
NOT SHOWN:
FOOTNOTES:
NOTE:
03 ID0113504
302
303
304
305
306
307
308
CAB HARNESS
JT70M1_JT80M1
EOP & EWT

FUEL ESID ECM DRILL/ TRACKER AC AND CAB WORK
ENGINE STOP SHUTDOWN LIGHT TEST SHUTDOWN STROBE CUTOUT DRIVE ENABLE CONTROL MANUAL DIAGNOSTIC LIGHT HEATER LIGHT
RELAY RELAY RELAY RELAY RELAY RELAY RELAY RELAY RELAY RELAY RELAY RELAY
WHT/RED
YEL/RED ORG/BLK ORG/RED WHT/YEL GRN/RED ORG/WHT WHT/GRN {142} PNK/BLK
{44} {45} {67} {34} {102} {72} TAN/RED
{69} {99}
ORG {12} {59}
BLK/RED
{1A}
ORG/GRN BLK/ORG ORG/RED RED/BRN BLK/RED BLK/RED GRA {5} BLU {6}
{13} BLU {43} {42} RED {3} {67} RED/GRN {29} ORG {12} {1A} {1A} ORG {12}
BLU {43}
{16}
3 3 3 3 3 3 3 GRA/PUR 3 3 3 30 30
5 5 5 5 5 5
WHT/ORG
5 {158} 5 5 85 86 85 86
2 4 1 2 4 1 2 4 1 2 1 2 1 2 4 1 2 4 1 2 4 1 {111} 87A 87A
2 4 1 2 4 1
87 87
A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 B1 B2
BLK/RED BLK/RED TAN/BLK BLK/RED BLK/RED RED/WHT TAN/RED BLK/RED TAN/BLK BLK/RED BLK/RED
GRN {40}
{1A} {1A} {68} {1A} {1A} {98} {103} {1A} {113} {1A} {1A}
BLU/BLK YEL
RED {3} {163} {60}
YEL/RED GRA {41} WHT/BLK WHT/PUR YEL/RED ORG {12} ORG {12} ORG {12}
{44} {11} {71} {44}
ORG/BLU 1 2
{10}
ORG {9}
RED/YEL ORG/GRN {13}
{20}
GRA/ORG
GRA/RED
{22}
{216}
BLU RED A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 B1 B2

{6} {2}
PUR/ORG
{220}
F
E
ORG {9}
ORG {9}
RED/BLU ORG {12}

{17}
15A 15A 3A 20A
RED/BLK
{18}
3 5A 10A 10A 15A
ORG/YEL 4 15A 10A 15A 15A

START BYPASS TIMER
7
{15}
ORG/BRN
3A 10A 20A 20A
RED (3)
{19}
F E D C
ORG/GRN
C
D {13}
BLK/RED
RED/BRN {1A}
WHT/BLK
{29}
5 6 GRN {40}
{11}
SEAT TIMER
WHT/RED
{23}
BLU/YEL
{97} BLK/RED
WHT/BLU {1A}
ORG/GRN
GRA {41} {36} {13}
BLU/RED WHT/BLU
{35} {36}
6 7
BLU/RED 5 8 WHT/GRN
{35} {37}
BLU/RED
4
3
9
10 GRA/BLK G 8
2 11 {39}
{35}
1 12 YEL/RED
GRN/RED
{44}
{34}
WHT/ORG WHT/RED
10
{139} {23}
CAVITY CAVITY
9
PLUG PLUG ESID DELAY TIMER
RED/WHT WHT/RED
{98} {23}
6 7
ORG/RED BLK/RED
RED/YEL 5 8
{1A}
{20} 4 9
{67}
H TAN/BLK
{68} WHT/PUR
3 10 BLK/ORG
GRA/BLK {71}
2 11 {42} ORG/RED
{39}
1 12 BLK/ORG {67}
GRA/YEL {42}
{38}
WHT/GRN BLK/ORG
{37} {42}
CAVITY CAVITY
PLUG PLUG
BLU/WHT
GRA {108}
{167}
6 7
5 8 GRN/WHT
GRA {108}
4 9 {168}
J
11 YEL/PUR
{109}
3
2
10
11
WHT/ORG
{94}
1 12
YEL/PUR WHT/RED
{109} {95}
YEL/PUR WHT/BLU
{109} {96}
12 -A-
14 ID0030916
309
CAB HARNESS
JT70M1_JT80M1
38
HORN
WASHER
MOTOR
37
GRA/ORG
CLIMATE CONTROL {180}
ON-OFF BLK {1}
36 TAN/RED BLK/BLU
39
TAN/BLU
{59} HOUR METER
GRN/BLK {IB} {30}
{164} BLK/RED
A B
GRA/GRN {1A}
BLU/BLK
+
1 4
{167} ORG/BLK
{163} 2 5
{45}
3 6
BLU/BLK
GRN/BLK
{164}
C D
{163}
BLK/BLU
{1B} -
BLK/BLU
TAN/RED
{59} {1B}
28 -F-
TAN/RED BLK/BLU
{59} {1B}
WHT/YEL
{173} WHT {162}
A B
1 4
GRN/BLK
WHT {162} 2 5 {164}
3 6
WHT/PUR C D WHT/ORG 750D

{169}
{171}
TAN/RED BLK/BLU TAN/RED BLK/BLU
{59} (103) {1B}
{1B}
BLOWER CAVITY RED/YEL

PLUG {20}
SPEED
BLK/RED
{1A} BLK/RED
WHT/PUR {1A}
{71} D
E C
F A B
40
G J
H
CAVITY ORG/RED
PLUG {67}
BRN {70}
REMOTE
CAVITY
DISPLAY
PLUG
ESID
41
42
14 ID0030916
310
CAB HARNESS
JT70M1_JT80M1
SPINDLE BRAKE
PIPE SHUTTLE
SWITCH
SWITCH
PIPE GRIP 31 TAN/RED

{59}
BLK/BLU
{1B}
SWITCH BLK/BLU PUR/W HT
TAN/RED {192}
BLK/BLU {1B}
TAN/RED {59}
BLU/BLK
34
A B
{1B} ORG (12)
{59} 1 4
{93}
BLU/BLK A B ORG {12} 2
W HT/ORG 1 4
5
{93} BLK/RED 3 6
{111} GRN {120} 2 5
{1A} C D
31
A B
6
1 4 W HT/RED 3
TAN {117} 2 5 {142} ORG (12) C D

GRN/BLK
TAN/RED BLK/BLU
3 6 {92}
{59} {1B}
WHT/ORG C D
BLK/BLU
{111} GRN/BLK TAN/RED
{92} {59} {1B}
TAN/RED BLK/BLU
{59} {1B}
TAN/RED BLK/BLU
{1B}
{59}
WHT/ORG
-E- {111}
A
1
B
4
BLU/BLK
{93}
W HT/RED PIPE LIFT

BLU {121} 2
3
5
6
{142} SWITCH
C D
WHT/ORG GRN/BLK
{111} {92}
BLK/BLU
TAN/RED
{59} {1B} 31
FRONT WRENCH
CLAMP SWITCH
TAN/RED
{59}
BLK/BLU
{1B}
BLU/BLK
31 REAR WRENCH
ORG (12) {93} ROTATE SWITCH
A B
TAN/RED BLK/BLU
1 4 BLK/RED {1B}
{59}
BRN {123} 2 5 {1A} BLU/BLK
ORG (12)
31
3 6
{93}
ORG (12) C D GRN/BLK A B
{92} 1 4
BLK/RED
PUR {118} 2 5
TAN/RED BLK/BLU {1A}
3 6
{59} {1B} ORG (12) C D
GRN/BLK
{92}
TAN/RED BLK/BLU
{59} {1B}
TAN/RED BLK/BLU
31
{59} {1B}
BLU/BLK
ORG (12) {93}
A B REAR WRENCH
1 4 BLK/RED CLAMP SWITCH
YEL {122} 2 5 {1A}
3 6
ORG (12) C D GRN/BLK

{92}
BLK/BLU
TAN/RED
{1B} TAN/RED BLK/BLU
{59} TAN/RED {59} {1B}
(103)
GRA
{108} A
1
B
4 TAN/RED BLK/BLU 16
{1B}
36 ORG/W HT 2 5 {59}
{99} 3 6
BLK/RED
C D
(1A) ORG (12) A B
YEL/PUR 1 4 LUBRICATOR
{109} GRA {119} 2 5 SWITCH
TAN/RED BLK/BLU 3 6
{59} {1B} C D
DRILL/PARK TAN/RED BLK/BLU

BRAKE/DRIVE {59} {1B}
SWITCH
TAN/RED
{59}
BLK/BLU
{1B} 29
BLU/WHT
(101)
A
1
B
4
SHUTTLE
ORG (12)
2 5
STOP
3 6 SWITCH
PUR/WHT C D
(100)
TAN/RED
{59}
BLK/BLU
{1B} TAN/RED BLK/BLU
29
{59} {1B}
GRA/BLK
{224}
35 -F- ORG {12}

A
2
B
5
FRONT DRILL
FRAME TILT
3 6 SWITCH
GRA/BLU C D
{223}
TAN/RED BLK/BLU
{59} {1B}
BLU/GRN
FLUID {116} BLK/YEL
FLOW POT YEL/BLK {53}
{89} YEL
{150} TAN/RED BLK/BLU
{59} {1B}
W HT/BLK
{226}
A B
1 4 REAR DRILL
ORG {12} 2 5
FRAME TILT
3 6
BLU/GRN W HT/BLU C D SWITCH

{116} W HT/GRN {225}
VARIABLE {90}
ROTATATION YEL/BLK TAN/RED BLK/BLU
{135} {59} {1B}
POT
29
35
14 ID0030916
311
CAB HARNESS
JT70M1_JT80M1
-D-
GRA {5}
BLK {1} ORG {9}
E D C
A B RED {3}
RED (2) FRAME/ENGINE
F G H
ORG/GRN RED {3} FRAME/ENGINE

PINS
{13}
RED (2) PINS PINS GRA/BLK WHT/ORG
A BLK/RED
{1A}
J {39}
R {139}
GRA TAN/RED
1 {108}
10 BRN {70} 19 CAVITY PLUG 28 {59} B BLK/BLU
K YEL/RED
S GRA/PUR
{1B} {44} {158}
PUR/GRN
2 {85}
11 GRN {204} 20 BRN {31}
29 ORG {12}
C W HT/BLK
L ORG/BLK
T
TAN/WHT
{11} {45} {233}
W HT/BLU PUR/WHT RED/BLK
3 {225}
12 {192}
21 {18}
30 BLK {1}
D PUR {24}
M WHT/YEL
U
{69}
BRN/W HT
4 WHT/BLK 13 {173} 22 BLU/ORG
31 RED/ORG BRN/ORG YEL/BLK
{226} {50} {21} E {25} N {89}
V
GRA/BLU PUR/ORG
5 {223} 14 YEL {28} 23 {48} F
W HT/BLU
O RED/WHT
W
{36} {98}
GRA/BLK YEL/BLK GRA/YEL
6 {224} 15 {61}
24 {84} G WHT/GRN
P
W HT/GRN
X
{37} {102}
WHT/BLK PUR/BLK GRA/ORG
7 {55}
16 {62}
25 {83} H
GRA/YEL
Q BLU/GRN
{38} {116}
WHT/BRN
8 {75}
17 GRN {33}
26 BLU/ORG
{81}
9 PUR/ORG
{105}
18 BLU {32}
27 BLU/YEL
{82}
RESUME/SET
SWITCH
TAN/RED
{59}
BLK/BLU
{1B}
29
BRN/ORG W HT/ORG
{110} BLK/BLU BLK/BLU
{111}
A B
{1B} {1B}
1 4
B 4 6 D
ORG {12} WHT {138}
5
ADD PIPE/MANUAL/ 2 5
TAN/RED A 1 2 3 C TAN/RED
REMOVE PIPE SWITCH 3
C
6
D
{59} {59}
W HT {138} BRN/YEL ORG
{112} BLU/GRN
{12} TAN/W HT
{116}
TAN/RED BLK/BLU {56}
{59} {1B}
28
-E-
BLU (1B)
ORG {12}
BLK (107)
TAN/BLU
BRN (108)
{30}
PIPELOADER
CABLE
SOCS PUR/ORG
{48} BLK {1}
BLU/ORG
{50}
BLK/BLU
{1B} BLK/BLU
A ORG {12}
H BLU/BLK
{93}
Q
W HT/RED
{79}
TAN/RED
B
A
4 5 6 D
1 2 3 C
{1B}
TAN/RED
32
{59}
GRA {119} {59}
B CAVITY PLUG J R BLK/BLU
{1B} BLU/ORG
PUR/ORG
PUR {118} {50} RED/ORG {48}
C BLK/RED K S GRA/W HT
{78}
{21}
{1A}
GRN/BLK
D YEL {122} L {92} T TAN/RED
{140}
TAN {117}
M U PUR/W HT
E BLU {121}
{100} CAB SW.
31 33
N
BLU/W HT
{101} V BRN {123} 30 ENGINE
HORN BUTTON
F CAVITY PLUG THROTTLE

BLU/GRN
O RED/BLK
{18} W {116}
GRN {120}
G P WHT {80} BLK {1}
X
14 ID0030916
312
CAB HARNESS
JT70M1_JT80M1
TAN/RED YEL/BLK ORG/BRN GRA/ORG

{59} {61} PUR/BLK {19} {22}
GRA/RED
YEL {60} {62} ORG {12} {216}
GRA/BLK CAVITY PUR/ORG
{39} BLK {1}
1 2 3 4 5 6 PLUG 1 2 3 4 5 6 {220}
CAVITY 12 11 10 9 8 7 GRA/ORG GRA/YEL 12 11 10 9 8 7 BRN {31}

PLUG {219} {38}
BLK/RED CAVITY W HT/GRN

BLU {32}
PLUG {37}
{1A} GRN {33}
BLK/BLU W HT/BLU
{1B} {36}
TO TOP GAUGE HARNESS
26 TO SEAT SWITCH
ORG/GRN
{13}
BLU/YEL
{97}
TO LEFT DOME LIGHT
ORG/GRN
{13}
BLK/RED 27
{1A}
TO RIGHT DOME LIGHT
ORG/GRN
BLK/RED
{13}
27
{1A}
-C- -D-
14 ID0030916
313
CAB HARNESS
JT70M1_JT80M1
STATUS LED'S AUXILIARY AUXILIARY

BORE MOBILE
18 18 WHT/ORG
WHT/RED GRN/WHT
{94} {95} BLU/WHT
WHT/BLK {206}
{205}
WHT (80)
18 18 18 {55}
WHT/RED BRN/W HT WHT/BLU BLU/ORG GRA/YEL

BLK/RED (79) (173) {96} J {81} J {84}
BLK/RED H B K H B K
(1A) BLK/RED L L
(1A) G G
(1A) A C A C
F M BLU/ORG F M
TAN/RED
GRA/W HT
GRA/YEL D D
E E
N N
(140)
(78) FLUID FLOW DISPLAY {84} P {81} P
BLK/RED BLK/RED
(1A) (1A)
BLU/YEL
19 GRA/ORG
{83}
BLU/YEL
{82}
{82}
GRA/ORG
{83}
WHT/RED
(79) GRA/W HT
WHT/BRN
TAN/RED (78) BRN/W HT
(140) {75}
(173)
CAVITY BLK/BLU
WHT (80)
1 2 3 4 5 6 PLUG {1B} TAN/RED
{59}
BLK/RED 12 11 10 9 8 7 CAVITY
(1A) PLUG
BLK/RED BLK/RED
(1A) BLK/RED
BLK/RED (1A)
(1A)
(1A)
CONTROL
NONE
CYCLE LIGHT
PNK 1 2
20
5
{141} 4 3
DIAGNOSTIC
BLK/BLU CONNECTOR
{1B}
PNK/BLK
21 {72}
BLK/BLU
{1B}
DIAGNOSTIC 23
LIGHT
GRA/ORG
{22}
WARNING LIGHT ALARM
BLU/RED
{35}
24
ACCESSORY SOCKET BLK/BLU G SPINDLE
{1B}
TAN/W HT
{233} S SPEED GAUGE
ORG/BRN
ORG/YEL {19} I
{15}
BLK/RED
{1A}
BLK/BLU
SPINDLE SPEED
22 {1B}
TAN/RED
{59}
GAUGE LIGHT
BLK/BLU
{1B} G
YEL {28} S TACHOMETER
ORG/BRN
I
{19}
25
BLK/BLU TACHOMETER
{1B}
TAN/RED GAUGE LIGHT
{59}
TO A/C UNIT
W HT/YEL GRN {204}

{173}
W HT/PUR
{171}
F
E B
A
D C
WHT/ORG
{169}
GRA/GRN
BLK {1} {167}
-B- -C-
14 ID0030916
314
CAB HARNESS
JT70M1_JT80M1
3 2 1
A WHT/BLK
A PUR/GRN A BRN {123}
{55} {85}
B TAN/GRN
{115}
B YEL/PUR
{109}
B YEL {122}
PUR/ORG
C GRA/GRN
{114}
C YEL/GRN
{107}
C {105}
D CAVITY PLUG D BRN/YEL

{112}
D BLU {121}
BLK/W HT
E {54} E BRN/ORG
{110}
E GRN {120}
F CAVITY PLUG F GRA/W HT

{78}
F GRA {119}
W HT/GRN
G {90} G TAN/RED
{140}
G TAN {117}
WHT/RED
H CAVITY PLUG H {79} H PUR {118}
PNK
J CAVITY PLUG J W HT {80} J {141}
K
PUR/RED
{104} K CAVITY PLUG K CAVITY PLUG 13
TAN/WHT GRA/ORG
L {56} L CAVITY PLUG L {83}
GRA/YEL
M CAVITY PLUG M CAVITY PLUG M {84}
WHT/PUR BLU/ORG
N {71} N CAVITY PLUG N {81}
BLU/YEL
P CAVITY PLUG P CAVITY PLUG P {82}
BRN/WHT
R CAVITY PLUG R CAVITY PLUG R {173}
PNK/WHT TAN/BLK
S {58} S {113}
S CAVITY PLUG
BLU/GRN PNK/BLU
T {116}
T {57}
T CAVITY PLUG
BLK/BLU YEL/BLK
W {1B} W {89}
W CAVITY PLUG
BLK/BLU RED/BLU BLU/BLK

X {1B} X {17} X {93}
RED/GRN RED/GRN GRN/BLK

Y {16} Y {16} Y {92}
TO MACHINE CONTROLLER
IGNITION SWITCH
ORG {9}
ORG {9}
RED {3}
15 WHT/BLK {11} BLU/GRN
{116}
5 YEL/BLK
ORG/BLU
{10} 4 {89}
3
2
GRA/GRN
1
{114}
BLU/GRN
{116}
5 YEL/BLK
4 {89}
3
COLD START 2
TAN/GRN
SWITCH 1
{115}
TAN/RED BLK/BLU
{59} {1B}
BRN/ORG A B
{25} 1 4
JOYSTICK
2 5
PUR {24} 3 6
C D
PUR/RED
{104}
BLK/YEL
TAN/RED BLK/BLU {53}
{59} {1B} BLU/GRN
16 {116} BLK/W HT
{54}
YEL (150)
E-STOP SWITCH
14
ORG/GRN
17 YEL/RED
{44}
{13}
-A- -B-
14 ID0030916
315
CAB HARNESS
JT70M1_JT80M1
REF PART
2. 217-826 2 MINI RELAY
3. 217-809 1 FUSE (ATC, 5 AMP)
4. 217-811 6 FUSE (ATC, 15 AMP)
5. 217-810 4 FUSE (ATC, 10 AMP)
6. 217-812 3 FUSE (ATC, 20 AMP)
7. 217-937 1 START BYPASS DELAY TIMER
8. 217-184 1 DELAY TIMER (2-SECOND)
9. 214-502 1 DELAY TIMER
10. 211-026 1 DIODE PACK (DEUTSCH)
11. 211-035 1 BORE/MOBILE RESISTOR PACK
12. 214-532 1 CAB HARNESS
13. 216-059 1 CONTROL MODULE USED WITH JT70M1
220-1023 1 JT CONTROL 2 USED WITH JT80M1
14. 215-1224 1 DUAL AXIS JOYSTICK
197-104 REBUILT 214-565 JOYSTICK
15. 214-852 1 IGNITION SWITCH
214-961 KEY, PAIR
214-962 SWITCH MOUNTING NUT
16. 217-924 2 ROCKER SW (DPDT) OFF-{ON}
18. 214-701 5 STATUS LIGHT
19. 217-221 1 FLOW METER DISPLAY
20. 214-840 1 GREEN LED (12V DC)
21. 217-563 1 RED PILOT LIGHT
22. 214-301 1 ACCESSORY SOCKET
23. 306-603 1 AUDIO ALARM
24. 211-053 1 TACHOMETER (250 RPM)
25. 217-562 1 TACHOMETER (3000 RPM)
26. 217-750 1 SEAT SWITCH
27. 217-113 2 DIRECTIONAL LIGHT
28. 217-922 1 ROCKER SW (SPDT) ON-ON-ON
32. 306-607 1 HORN BUTTON
33. 306-608 1 BUTTON COVER
34. 217-918 1 ROCKER SW (DPDT) ON-ON
35. 214-566 2 POTENTIOMETER
36. 217-923 2 ROCKER SW (DPDT) ON-OFF-ON
37. 192-006 1 HIGH FREQUENCY HORN
306-609 1 HIGH FREQUENCY HORN OBSOLETE
38. 344-115 1 WINDSHIELD WASHER TANK
39. 215-128 1 HOUR METER
40. 217-241 1 ESID MODULE
41. 214-414 1 RIG RF CABLE 4270MM
42. 214-415 1 90D MODULE TO RIG CABLE
NOT SHOWN:
FOOTNOTES:
NOTE:
14 ID0030916
316
317
318
319
320
321
322
323
324
325
326
327
328
NOTES:
ID0134963
329
ANCHOR
COMPONENTS
ID0040800
330
AUGER DRIVE
HOIST
20
22
21
3
6 4
5
8
2
1
19 7
10
9 11
12
20
13
14
VIEW
ROTATED 90^ 15
21
16
17
18
05 ID0069570
331
AUGER DRIVE
REF PART
370-072 ANCHOR DRIVER PARTS
1. 106-470 1 FLG SCREW (M16-2.00 X 40mm)
2. 181-974 1 TAPERED INSERT (1.5")
3. 349-840 1 COUPLING
5. 349-839 1 AUGER DRIVER
7. 106-526 8 NUT (M14- 2.0, 10.9)
8. 158-753 1 THRUST DRIVE MOTOR
9. 157-099 1 O-RING (042 D70)
10. 166-161 1 AUGER DRIVE GEARBOX
11. 106-527 8 SCREW (M14-2.00 X 50mm)
12. 105-585 2 ROLL PIN (.750" X 1.250")
13. 309-977 1 ANCHOR DRIVER USES SIX BALLS (REF 16) TO RETAIN STOP (REF 14) FOOT NOTE 2
303-643 1 ANCHOR DRIVER USED THREE BALLS (REF 16) TO RETAIN STOP (REF 14)
14. 370-054 1 WEIGHT/STOP
16. 125-150 9 DETENT BALL (.875")
17. 178-591 1 LOCK COLLAR
18. 116-761 1 SPIRAL RETAINING RING FOOT NOTE 1
19. 106-204 2 BOLT (1/2-NC X 1-1/2", SOC) USE 242 LOCTITE OR EQUIVALENT
20. 183-328 2 PULL PIN (1.000" X 2.750")
21. 110-128 2 SPRING CLIP PIN (5/32" X 1")
22. 307-671 1 STOW BAR
NOT SHOWN:
FOOTNOTES:
1. USE WHEN INSTALLING UPDATED 309-977
2. UPDATED VERSION NECKED-DOWN FOR THICKER 116-761
NOTE:
05 ID0069570
332
ANCHOR DRIVER HYDRAULICS

16
1 10
15 22
1
10
19 22
13
17
3
4
3
5
4
6
7
21 6
20 20
8
21
7
1
1
9
18
14
18
11
12
14
02 ID0154792
333
ANCHOR DRIVER HYDRAULICS
REF PART
1. 154-233 4 CONNECTOR (08S-08O)
3. 515-754 2 HOSE (08OFX-08O -170"-3000)
4. 154-396 2 BK CONNECTOR (08O-08O90BK)
5. 156-732 2 CONNECTOR (08J-08O)
6. 155-706 2 O-RING (908 D90)
7. 155-989 2 QDC BODY (08-08SF)
8. 155-990 2 QDC ADAPTER (08-08SF)
9. 154-830 2 HOSE (08OFX90-18"- 3000)
10. 515-642 2 HOSE (08OFX90-176"-3000)
11. 158-753 - THRUST DRIVE MOTOR
12. 349-839 - AUGER DRIVER
13. 306-936 - HOIST/CRANE
14. 154-279 2 CONNECTOR (08O-10S)
15. 159-419 1 DUAL HOSE REEL
16. 105-885 2 FLG LK BOLT (1/2-NC X 2")
17. 105-833 2 FLG LOCKNUT (1/2-NC)
19. 349-485 2 SPACER
20. 155-935 2 DUST CAP (1/2" - 3/4")
21. 155-936 2 DUST PLUG (1/2" - 3/4")
NOT SHOWN:
FOOTNOTES:
NOTE:
02 ID0154792
334
335
336
ANCHOR SHAFT
7 13
13 7
8
11
5 18
17
10
3
10
1
15
16
14 6
12 12
6
4
4
OLD STYLE
07 ID0070201
337
ANCHOR SHAFT
REF PART
1. 370-190 2 AUGER CAP
2. 166-200 2 SHAFT
3. 370-196 4 LATCH
370-111 AR AUGER (240MM)
370-110 - AUGER (380MM)
370-112 - AUGER (480MM)
4. 301-0249 AR ROCK ANCHOR (9.5") SEE FOOTNOTE 6
301-0250 AR ROCK ANCHOR (7.5") SEE FOOTNOTE 6
300-9589 AR ROCK ANCHOR
5. 106-739 8 SHLD BLT (M12 X 20MM, M10-1.50)
6. 105-575 - ROLL PIN (1/2" X 1-1/4")
7. 105-548 4 ROLL PIN (1/2" X 2-1/4") USE 277 LOCTITE OR EQUIVALENT
105-609 4 ROLL PIN (5/8" X 2-1/4")
8. 370-106 2 LOCK COLLAR (3.031") SEE FOOTNOTE 1
370-320 2 LOCK COLLAR SEE FOOTNOTE 2
9. 370-244 2 ANCHOR NUT (CAST) SEE FOOTNOTE 1
10. 105-058 AR BELLVILLE WASHER (1/2") SEE FOOTNOTE 2
11. 370-120 1 NUT DRIVER
12. 105-547 - ROLL PIN (5/16" X 1-1/4")
13. 105-529 4 ROLL PIN (5/16" X 1-1/2") SEE FOOTNOTE 1
105-520 2 ROLL PIN (3/8" X 1-1/4") SEE FOOTNOTE 2
14. 106-342 2 SCREW (M16-2.00 X 90MM) SEE FOOTNOTE 1 & 2
15. 136-101 AR INSERT BIT SEE FOOTNOTE 4
131-259 AR INSERT BIT
16. 106-545 2 LOCKNUT (M16-2.0, PRV TRQ, 10.9) SEE FOOTNOTE 2 & 3
17. 347-888 2 SPRING LOADED PIN
18. 106-796 4 SCREW (M4-.70 X 30MM)
NOT SHOWN:
FOOTNOTES:
1. USE WITH 370-102 AUGER SHAFT
2. USE WITH 166-200 AUGER SHAFT
3. USE REF. NO. 27 WITH M12 BOLT
4. USE WITH 370-443 ROCK ANCHOR & 370-453 ROCK ANCHOR.
5. USE WITH 300-9589 ROCK ANCHOR
6. INCLUDES BIT 136-102. BITS 136-100 & 136-101 ALSO FIT.
NOTE:
07 ID0070201
338
NOTES:
ID0134963
339
FLUID
SYSTEMS
ID0135021
340
MUD PUMP MOUNTING

ENDS WITH S/N 2V2567
2
1
3
6
06 ID0124085
341
MUD PUMP MOUNTING

REF PART
1. 106-477 8 SCREW (M12-1.75 X 45MM, 10.9)
2. 106-743 8 WASHER (.531", HARDENED)
3. 106-074 2 SCREW (M16-2.00 X 60mm)
4. 307-427 1 MUD PUMP MOUNT
6. 106-340 2 SCREW (M16-2.00 X 50MM)
7. 106-545 4 LOCKNUT (M16-2.0, PRV TRQ,10.9)
8. 149-796 1 FLUID PUMP (200 GPM) SEE FOOTNOTE #1 FOR TOOLS
197-089 - REBUILT 149-796 FLUID PUMP
150-728 - LINER; (CERAMIC 3.5")
153-056 - LINER GASKET
191-050 - 3.5" PISTON CUP KIT
194-167 - WATER PUMP
308-954 - 3.5" PISTON ASSEMBLY
191-147 3 4" PISTON CUP KIT
499-319 3 4" LINER (CHROME)
499-320 3 4" PISTON W/CUP
499-321 3 PISTON EXTENSION ROD
499-322 3 PONY/PISTON ROD CLAMP
499-323 3 PONY ROD
499-324 3 4" PISTON/LINER
153-939 12 PONY ROD SEAL
170-375 1 WATER PUMP BELT (37")
170-376 1 WATER PUMP SHEAVE
499-282 3 DISCHARGE VALVE
499-283 3 SUCTION VALVE
499-284 3 PONY ROD PACKING CLAMP
499-285 3 WATER PUMP BELT (41")
499-286 3 PONY ROD GLAND GASKET
499-428 3 SPLASH GUARD
500-2081 - ABR RESISTANT VALVE INSERT, DISCHARGE
500-2082 - ABR RESISTANT VALVE INSERT, SUCTION
NOT SHOWN:
FOOTNOTES:
1. TOOLS AVAILABLE:
258-051 PUMP SERVICE TOOL
259-476 PONY ROD INSTALLATION WRENCH
259-477 PONY ROD SEAL INSTALLATION TOOL
NOTE:
06 ID0124085
342
FLUID PUMP MOUNTING (JT)

1
11 3
5 4 10
65
5 2
9
05 ID0157006
343
FLUID PUMP MOUNTING (JT)

REF PART
1. 153-776 1 FLUID PUMP
2. 310-997 1 FLUID PUMP MOUNT
3. 106-356 4 FLG NUT (M20-2.5, 10.9)
4. 106-477 6 SCREW (M12-1.75 X 45MM, 10.9) USE 277 LOCTITE OR EQUIVALANT
6. 106-685 6 LOCKNUT(M12-1.75,PRV TRQ,10.9)
10. 313-219 1 MOUNT BRACKET
11. 106-162 2 FLG SCREW (M8-1.25 X 20MM)
NOT SHOWN:
FOOTNOTES:
NOTE:
05 ID0157006
344
345
346
ANTIFREEZE TANK
ENDS WITH S/N: CMWJ80T2J60000029
19
6 25
13
4 23
24
13
6
5
7
8
9
12 10
11 TO FLUID
PUMP
14 13
3 13
15
15 16
20
17
21 27
26
18 22
28
10 ID0041895
347
ANTIFREEZE TANK
ENDS WITH S/N: CMWJ80T2J60000029
REF PART
1. 314-777 1 HANDRAIL FRAME
2. 106-724 4 FLG BOLT (M10-1.50 X 25MM)
3. 107-661 5 FLG NUT (M10-1.50, PRV TRQ)
4. 153-763 1 PIPE CAP (-48NF)
5. 314-778 1 ANTIFREEZE TANK
6. 156-108 2 S/O COUPLER (08N-08H90)
7. 114-008 1 PLUG (32N, SQ, GALV)
8. 115-132 1 STREET ELBOW (20N-20NF90)
9. 156-940 1 S/0 COUPLER (20N-20H)
10. 111-011 1 WORM CLAMP (1" TO 1-3/4")
11. 116-587 - BULK HOSE (1-1/4", SOLD PER 1') USE 1 @ 24"
12. 314-779 1 PLATFORM FRAME
13. 110-217 4 WORM CLAMP (7/16" TO 1")
14. 116-322 - BULK HOSE (1/2", SOLD PER 1") USE 1 @ 31"
15. 110-134 2 WORM CLAMP (2.06"-2.75")
16. 117-625 - FUEL HOSE
17. 105-214 5 FLG SCREW (#10-24 X 1/2")
18. 364-661 - FILLER NECK
153-760 - CAP
19. 106-998 1 FLG LK SCREW (M10-1.50 X 70MM)
21. 106-496 2 FLG BOLT (M12-1.75 X 35MM)
24. 118-432 1 BULK HOSE (1/2", SOLD PER 1") USE 1 @ 9"
25. 325-147 1 TANK PAD
26. 155-708 1 O-RING (218 D70)
28. 106-709 2 FLG LK NUT (M12-1.75)
NOT SHOWN:
FOOTNOTES:
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR
REPLACEMENT OF O-RINGS
10 ID0041895
348
ANTIFREEZE TANK
BEGINS WITH S/N: CMWJ8T2J60000030
1
18 2
26
19
27 29
17
30 13
25
14
6 15 13
13 16
4
24
15
13 23
6
5
7
8
9
10
12
11 TO FLUID
PUMP
20
21
22
28
02 ID0160953
349
ANTIFREEZE TANK
BEGINS WITH S/N: CMWJ8T2J60000030
REF PART
1. 314-777 1 HANDRAIL FRAME
2. 106-724 3 FLG BOLT (M10-1.50 X 25MM)
3. 107-661 5 FLG NUT (M10-1.50, PRV TRQ)
4. 153-763 1 PIPE CAP (-48NF)
5. 314-778 1 ANTIFREEZE TANK
6. 156-108 2 S/O COUPLER (08N-08H90)
7. 114-008 1 PLUG (32N, SQ, GALV)
8. 115-132 1 STREET ELBOW (20N-20NF90)
9. 156-940 1 S/0 COUPLER (20N-20H)
10. 111-011 1 WORM CLAMP (1" TO 1-3/4")
11. 116-587 - BULK HOSE (1-1/4", SOLD PER 1') USE 1 @ 24"
12. 314-779 1 PLATFORM FRAME
13. 110-217 4 WORM CLAMP (7/16" TO 1")
14. 116-322 - BULK HOSE (1/2", SOLD PER 1") USE 1 @ 35"
15. 110-134 2 WORM CLAMP (2.06"-2.75")
16. 116-952 - FUEL HOSE
17. 105-214 5 FLG SCREW (#10-24 X 1/2")
18. 364-661 - FILLER NECK
153-760 - CAP
19. 106-617 1 SCREW (M10-1.50 X 80MM)
21. 106-496 2 FLG BOLT (M12-1.75 X 35MM)
24. 118-432 1 BULK HOSE (1/2", SOLD PER 1") USE 1 @ 9"
25. 325-147 1 TANK PAD
26. 155-708 1 O-RING (218 D70)
28. 106-709 2 FLG LK NUT (M12-1.75)
29. 105-876 1 BOLT (M10-1.50 X 35MM)
30. 300-1273 1 FILL NECK BRACKET
NOT SHOWN:
FOOTNOTES:
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR
REPLACEMENT OF O-RINGS
02 ID0160953
350
FLUID PUMP HYDRAULICS

15 16
14
32 45 13
31 37 17
52
47
3
51 TO ROTATION
CHARGE PUMP
1
2 33 44 17
35 48
42
4
29 42
26 28 34 13
43 39
15 18
50 5
6 37
25
27 36
24 49
7
23 9
30
10 46
9
8 11
12
19
20 35
13 36 30
17
21 37
15 38
14 37
39
22
40
41
13 ID0069224
351

REF PART
1. 154-981 1 HOSE (04OFX90S-205"-3000)
3. 154-226 2 CONNECTOR (04O-06S90)
4. 149-550 - SOLENOID CONTROL VALVE
214-491 - COIL (12V)
5. 154-220 2 CONNECTOR (04O-06S)
6. 154-929 1 HOSE (06OFX90-19"-3000)
8. 154-221 1 CONNECTOR (06S-06O)
9. 110-026 2 WORM CLAMP (1/2" TO 1-1/4")
11. 153-437 1 HYDRAULIC MOTOR
12. 106-499 4 FLG BOLT (1/2-NC X 1-1/2",GD8)
13. 514-245 4 HEAD FLANGE (16HFL-16SF)
14. 105-918 16 BOLT (7/16-NC X 1-1/2", SOC)
15. 154-287 4 CONNECTOR (16S-16O90)
16. 153-128 1 HOSE (16OFX45-174"-6000)
17. 157-029 4 O-RING (219 D90)
19. 153-129 1 HOSE (16OFX-174"-6000)
20. 155-198 1 S/O COUPLER (12S-12H90-06SF)
21. 157-201 1 O-RING (049 D70)
22. 149-796 - FLUID PUMP SEE NOT SHOWN FOR SERVICE PARTS.
24. 515-307 1 HOSE (04OFX90-19"-5000)
25. 151-211 - CYL (1.25" X .50" X 4.00")
26. 154-252 1 CONNECTOR (04S-04O90)
27. 154-802 1 HOSE (04OFX90-26"-3000)
28. 154-401 1 CONNECTOR (04S-04O90, ORF)
29. 154-342 1 CONNECTOR (06S-06O90)
30. 322-289 2 BACKUP (BOLT -ON)
31. 154-316 - RUN TEE (04S-04O-04O)
33. 154-226 1 CONNECTOR (04O-06S90)
34. 105-198 2 BOLT (1/4-NC X 1-3/4")
35. 105-832 2 FLG LOCKNUT (1/4-NC)
NOT SHOWN:
500-2081 ABRASIVE RESISTANT VALVE INSERT, DISCHARGE
500-2082 ABRASIVE RESISTANT VALVE INSERT, SUCTION
FOOTNOTES:
NOTE:
13 ID0069224
352

REF PART
37. 110-353 4 WORM CLAMP (3/4" TO 1-1/2")
38. 105-106 2 BOLT (1/4-NC X 2")
39. 116-094 AR BULK HOSE (1", SOLD PER 1") USE 1 @ 57", 1 @ 9.5"
40. 155-230 1 S/O COUPLER (16S-16H45)
41. 159-414 1 CASE DRAIN MANIFOLD
42. 110-133 2 WORM CLMP (1-1/16" TO 1-15/16")
43. 155-168 1 S/O COUPLER (20S-20H90)
44. 155-149 1 S/O COUPLER (16S-20H90)
45. 155-146 1 S/O COUPLER (12S-16H90)
46. 105-818 1 BOLT (1/4-NC X 1-1/2")
47. 154-296 1 CAP (04OF)
49. 156-132 1 HYD LINE (-16)
51. 154-670 - HOSE (04OFX-70"-3000)
NOT SHOWN:
FOOTNOTES:
NOTE:
13 ID0069224
353
354
FLUID PUMP HYDRAULICS (JT)

HYDROSTAT AND FLUID CONTROL VALVE 15
BEGINS WITH S/N: 2W0856 14
45 13
32 37 17
31 47
3
5
12 TO ROTATION
CHARGE PUMP
1
2 33 35 44 17
4 48
42
34 16
29 42 39
43 13
27 15
26 33 18
6 37
22
7 36
33
24 21
23 9
25 30
46
10
9
35
8 36 30
38
11 37
37
39
40
52 20
41
19
51
49
50 28
05 ID0157049
355

HYDROSTAT AND FLUID CONTROL VALVE
REF PART
1. 149-482 1 HOSE (04OFX90S-217"-3000)
3. 154-226 2 CONNECTOR (04O-06S90)
4. 158-805 1 HYD CONTROL VALVE (4-WAY,2POS) SEE FOOTNOTE 1
6. 515-188 1 HOSE (06OFX90S-23"-3000)
8. 154-221 1 CONNECTOR (06S-06O)
9. 110-026 2 WORM CLAMP (1/2" TO 1-1/4")
11. 155-198 1 S/O COUPLER (12S-12H90-06SF)
12. 154-670 - HOSE (04OFX-70"-3000)
14. 105-918 8 BOLT (7/16-NC X 1-1/2", SOC)
15. 154-287 4 CONNECTOR (16S-16O90)
16. 313-219 - MOUNT BRACKET
17. 157-029 2 O-RING (219 D90)
19. 157-421 1 HOSE (16OFX45-155"-6000)
20. 153-916 1 HOSE (16OFX-155"-6000)
21. 156-132 1 HYD LINE (-16)
24. 154-705 1 HOSE (04OFX90-60"-3000)
25. 151-211 - CYL (1.25" X .50" X 4.00")
26. 154-278 2 CONNECTOR (04S-04O)
27. 515-030 1 HOSE (04OFX90S-64"-3000)
28. 159-159 1 QDC ADAPTER (02-10OFX)
29. 154-342 1 CONNECTOR (06S-06O90)
30. 322-289 2 BACKUP (BOLT -ON)
31. 154-316 - RUN TEE (04S-04O-04O)
33. 154-226 3 CONNECTOR (04O-06S90)
34. 105-106 2 BOLT (1/4-NC X 2")
35. 105-832 4 FLG LOCKNUT (1/4-NC)
37. 111-011 4 WORM CLAMP (1" TO 1-3/4")
38. 105-106 2 BOLT (1/4-NC X 2")
39. 116-094 AR BULK HOSE (1", SOLD PER 1") USE 1 @ 57", 1 @ 9.5"
40. 155-230 1 S/O COUPLER (16S-16H45)
41. 159-414 1 CASE DRAIN MANIFOLD
42. 110-133 2 WORM CLMP (1-1/16" TO 1-15/16")
43. 155-168 1 S/O COUPLER (20S-20H90)
44. 155-149 1 S/O COUPLER (16S-20H90)
45. 155-146 1 S/O COUPLER (12S-16H90)
46. 105-818 1 BOLT (1/4-NC X 1-1/2")
47. 154-296 1 CAP (04OF)
49. 154-409 1 UNION RUN TEE (16OFX-16O-16O)
50. 154-442 1 REDUCER STEM (10O)
51. 154-340 1 REDUCER NUT (16OF)
52. 115-686 AR BULK EDGING (5/32", SOLD PER 1" USE 1 @ 8"
NOTES:
FOOTNOTES:
1. PORT 1 BARREL, PORT 2 INLET, PORT 3 ROD, PORT 4 RETURN
05 ID0157049
356

13
12
10
9
18
11
15
14
17
19 6
16
8
7 2
4
3
20
05 ID0122557
357

REF PART
1. 153-776 - FLUID PUMP
2. 157-201 1 O-RING (049 D70)
3. 106-499 4 FLG BOLT (1/2-NC X 1-1/2",GD8)
5. 157-029 2 O-RING (219 D90)
7. 105-918 8 BOLT (7/16-NC X 1-1/2", SOC)
8. 154-287 2 CONNECTOR (16S-16O90)
9. 153-916 - HOSE (16OFX-155"-6000)
10. 315-770 1 BULKHEAD PLATE
11. 106-162 2 FLG SCREW (M8-1.25 X 20MM, GD 8)
13. 153-824 1 HYD LINE (-16) M1432
14. 153-825 1 HYD LINE (-16) M1432
15. 159-159 1 QDC ADAPTER (02-10OFX)
16. 154-340 1 REDUCER NUT (16OF)
17. 154-442 1 REDUCER STEM (10O)
19. 157-421 - HOSE (16OFX45-155"-6000)
20. 310-997 - FLUID PUMP MOUNT
NOT SHOWN:
FOOTNOTES:
NOTE:
05 ID0122557
358
FLUID SUPPLY (SWIVEL)
1
TO WATER SWIVEL
4
05 ID0070887
359
FLUID SUPPLY (SWIVEL)
REF PART
1. 153-240 1 HOSE (32JFX90S-90"-1300)
3. 107-443 2 SCREW (7/16-NC X 4")
5. 310-994 1 CLAMP HALVES (SET OF 2)
6. 310-852 1 REAR STRAP
7. 309-179 - CABLE TRAY BRACKET
8. 153-207 1 BULKHEAD FITTING USE 680 LOCTITE OR EQUIVALENT ON NUT
NOT SHOWN:
FOOTNOTES:
NOTE:
05 ID0070887
360
FLUID SUPPLY
WATER SWIVEL
1
5
2
3
03 ID0122612
361
FLUID SUPPLY
WATER SWIVEL
REF PART
1. 115-165 1 PLUG (08N, SOC)
2. 153-150 1 CONNECTOR (24S-32J90)
3. 106-559 2 SCREW (M12-1.75 X 25MM)
4. 309-881 1 SWIVEL TORQUE BRACKET
5. 149-592 1 WATER SWIVEL SEE FOOTNOTE 1
190-821 2 SEAL KIT
NOT SHOWN:
FOOTNOTES:
1. INSTALL USING NICKLE THREAD SEALING TAPE (117-555) ON MALE THREADS.
NOTE:
03 ID0122612
362
FLUID SUPPLY
ENDS WITH S/N: 2V2567
35
37 36
35
26
38
35
23
31
32
33 TO BULKHEAD
BRACKET
MUD
PRESSURE
GAUGE
15 25
SECTION-A-
4X SCALE 16 14
29
17 13 30 2 1
10
3
18 12 WATER SWIVEL
19 28
20
39 27
21
22 4
5 TO MUD PUMP
6
THRU CAB
FLOOR 13
7
-A-
11 12
9
24
8
40
34
35
09 ID0124445
363
FLUID SUPPLY
ENDS WITH S/N: 2V2567
REF PART
1. 114-008 1 PLUG (32N, SQ, GALV)
2. 149-078 1 HAMMER UNION (32NF)
3. 153-278 1 Y-CONNECTOR (24J-32N-32V)
4. 153-132 1 HOSE (24JFX-45"-1700)
5. 308-348 1 MUD SUPPLY TUBE
6. 107-443 6 SCREW (7/16-NC X 4") USE 242 LOCTITE OR EQUIVALANT
8. 307-524 3 BOLT-ON CLAMP (2", PAIR)
9. 154-339 1 CONNECTOR (04N-04O)
10. 153-150 1 CONNECTOR (24S-32J90)
12. 153-297 1 HOSE (04OFX90M-198"-3000)
13. 154-339 1 CONNECTOR (04N-04O)
14. 115-130 1 TEE (O4NF-04NF-04NF)
15. 217-543 - PRESSURE GAUGE (3000PSI)
16. 154-482 1 CONNECTOR (04N-04O90)
17. 515-249 1 HOSE (04OFX-26"-3000)
18. 154-272 1 REDUCER NUT (08OF)
19. 154-248 1 REDUCER STEM (04O)
20. 154-349 1 CONNECTOR (08N-08O)
21. 158-579 1 SHUT-OFF (08NF-08NF)
22. 149-364 1 BK CONN (08N-08O)
23. 153-146 1 HOSE (32JFX90S-183.5"-1300)
25. 309-168 - HOSE CARRIER
27. 309-881 1 SWIVEL TORQUE BRACKET
28. 106-559 2 SCREW (M12-1.75 X 25MM)
29. 115-165 1 PLUG (08N, SOC)
30. 149-592 1 WATER SWIVEL (WIRELINE)
190-821 1 SEAL KIT
31. 310-268 1 BULKHEAD
32. 310-263 1 BULKHEAD PLATE
33. 153-207 1 BULKHEAD FITTING USE 680 LOCTITE OR EQUIVALANT ON NUT
34. 153-334 1 CONNECTOR (24S-32J)
35. 110-311 4 WORM CLAMP (1-5/16" TO 3-1/4")
36. 106-387 3 FLG LOCKNUT (M10-1.50)
38. 106-383 3 FLG LK SCREW (M10-1.50 X 30MM)
39. 105-834 4 FLG LOCKNUT (3/8-NC)
40. 153-348 1 HOSE (32JFX-77.75"-1300)
NOT SHOWN:
FOOTNOTES:
NOTE:
REFER TO THE O-RING CHART (800-301) IN THE BACK OF THE BOOK FOR REPLACEMENT O-RINGS
09 ID0124445
364
FLUID SUPPLY 3
29 30
3
28
31
26
2
5 3
23
MUD
PRESSURE
GAUGE
15
16 14 TO BULKHEAD
BRACKET
25
17 13
18 12
19
20
21 TO PULSATION STABILIZER
1
22
3
27
THRU CAB
13 6
FLOOR
7
11 12
24
9
3
10
4
06 ID0226572
365
FLUID SUPPLY
REF PART
1. 153-610 1 HOSE (32JFX-84.75"-1300) JT
150-2798 1 HOSE (24JFX-24JFX90 157"-1250) AT
2. 310-263 1 BULKHEAD PLATE JT
3. 110-311 6 WORM CLAMP (1-5/16" TO 3-1/4")
4. 150-2711 1 BK CONNECTOR (24S-32J) JT
150-2734 1 BK CONNECTOR (24J-32JBK) AT USE O-RINGS 105-1433 & 105-1434
5. 150-2727 1 BULKHEAD FITTING USE O-RING 105-1434
6. 107-443 2 SCREW (7/16-NC X 4") USE LOCTITE 242 OR EQUIVALENT
8. 310-994 1 CLAMP HALVES (2 PER SET)
9. 154-339 1 CONNECTOR (04N-04O)
10. 153-348 1 HOSE (32JFX-77.75"-1300)
12. 153-297 1 HOSE (04OFX90M-198"-3000)
13. 154-339 1 CONNECTOR (04N-04O)
14. 115-130 1 TEE (O4NF-04NF-04NF)
15. 150-1444 - PRESSURE GAUGE (2000PSI)
16. 154-482 1 CONNECTOR (04N-04O90)
17. 515-249 1 HOSE (04OFX-26"-3000)
18. 154-272 1 REDUCER NUT (08OF)
19. 154-248 1 REDUCER STEM (04O)
20. 154-349 1 CONNECTOR (08N-08O)
21. 158-579 1 SHUT-OFF (08NF-08NF)
22. 149-364 1 BK CONN (08N-08O)
23. 150-2176 1 HOSE (32JFX-288"-1300)
25. 300-5385 - HOSE CARRIER SEE NOT SHOWN FOR SERVICE PARTS
27. 105-834 4 FLG LOCKNUT (3/8-NC)
28. 106-383 3 FLG LK SCREW (M10-1.50 X 30MM)
30. 106-387 3 FLG LOCKNUT (M10-1.50)
31. 310-268 1 BULKHEAD
NOT SHOWN:
190-1677 MOUNTING BRACKET KIT SERVICE PART KIT FOR 300-5385 HOSE CARRIER
FOOTNOTES:
NOTE:
REFER TO THE O-RING CHART (800-301) IN THE BACK OF THE BOOK FOR REPLACEMENT O-RINGS
06 ID0226572
366
FLUID PUMP PLUMBING

SUCTION SIDE
12
7
16
9
13
8
TO
ANTI-FREEZE
TANK
4
10
1
11
2
14
15
05 ID0124071
367
FLUID PUMP PLUMBING

SUCTION SIDE
REF PART
1. 149-796 - FLUID PUMP (200 GPM) SEE NOT SHOWN FOR SERVICE PARTS
197-089 - REBUILT 149-796 FLUID PUMP
2. 114-008 2 PLUG (32N, SQ, GALV)
3. 115-273 1 NIPPLE (16N-6")
4. 115-179 1 NIPPLE (20N-6")
5. 115-299 1 NIPPLE (48N-3")
6. 153-368 1 FHC BODY (3-1/2" FHC X 3"NPTF)
7. 156-940 1 S/O COUPLER (20N-20H)
8. 149-786 1 SHUT-OFF (20NF)
9. 115-207 1 NIPPLE (20N-2")
10. 115-132 2 STREET ELBOW (20N-20NF90)
11. 178-407 1 REDUCER (48N-20NF)
12. 115-209 1 ELBOW (20NF-20NF90)
13. 116-587 AR BULK HOSE (1-1/4",SOLD PER 1') USE 1 @ 24"
14. 115-085 1 REDUCER (32N-16NF)
15. 153-255 1 FHC PLUG (-56)
16. 111-011 1 WORM CLAMP (1" TO 1-3/4")
NOT SHOWN:
FOOTNOTES:
NOTE:
05 ID0124071
368
FLUID PUMP PLUMBING (JT)

SUCTION SIDE
15
14
8
13
12
11
3
7
10
6
9 TO INLET 4
PRESSURE GAUGE 5
TO ANTIFREEZE TANK
4
06 ID0113951
369

SUCTION SIDE
REF PART
1 153-914 1 FHC BODY (4-1/2 FHCF X 4" NPTF)
2. 153-953 1 CLOSE NIPPLE (64N)
3. 153-776 1 FLUID PUMP
4. 111-011 2 WORM CLAMP (1" TO 1-3/4")
5. 116-587 AR BULK HOSE (1-1/4",SOLD PER 1')
6. 156-940 1 S/O COUPLER (20N-20H)
7. 149-786 1 SHUT-OFF (20NF)
8. 115-207 2 NIPPLE (20N-2")
9. 154-805 - HOSE (06OFX90S-54"-3000)
10. 154-420 1 CONNECTOR (08N-06O90)
11. 115-276 1 REDUCER (16N-08NF)
12. 115-236 1 REDUCER (20N-16NF)
13. 115-264 1 PIPE TEE (20NF)
14. 178-407 1 REDUCER (48N-20NF)
15. 115-252 1 REDUCER (64N-48NF)
NOT SHOWN:
153-915 FHC PLUG (-64)
153-954 REDUCER 4 FHCM-3 FHCF
FOOTNOTES:
NOTE:
06 ID0113951
370
INLET GAUGE PLUMBING

SUCTION SIDE
3
6
5
8 7
04 ID0070547
371
INLET GAUGE PLUMBING

SUCTION SIDE
REF PART
1. 149-796 - FLUID PUMP SEE NOT SHOWN FOR SERVICE PARTS.
2. 258-048 1 PRESSURE GAUGE (0-100 PSI)
3. 310-409 1 FORMED MOUNT
4. 105-348 2 NUT (7/8-NC)
5. 120-090 1 SHUT-OFF(04NF-04NF, NONVENTED)
6. 514-181 1 CONNECTOR (04N-06O)
7. 154-755 1 HOSE (06OFX-34"-3000)
8. 154-420 1 CONNECTOR (08N-06O90)
NOT SHOWN:
FOOTNOTES:
NOTE:
04 ID0070547
372
INLET GAUGE PLUMBING (JT)

SUCTION SIDE
4 3
6
8
06 ID0157010
373
INLET GAUGE PLUMBING (JT)

SUCTION SIDE
REF PART
1 153-776 - FLUID PUMP
2. 258-048 1 PRESSURE GAUGE (0-160 PSI)
3. 310-997 - FLUID PUMP MOUNT
4. 120-090 1 SHUT-OFF (04NF-04NF, NONVENTED)
5. 115-129 1 ALL THREAD (04N) SCH 80
6. 154-805 1 HOSE (06OFX90S-54"-3000) ENDS WITH S/N: 2Z1021
149-193 1 HOSE (06OFX90-69"-3000-AR) BEGINS WITH S/N: 2Z1022
7. 115-130 1 TEE (04NF-04NF-04NF)
8. 149-039 1 CONNECTOR (04N-06O90)
NOT SHOWN:
FOOTNOTES:
NOTE:
06 ID0157010
374
FLUID PUMP PLUMBING

DISCHARGE SIDE
4 26
2
25
3
27
12
24
11 27
13
24
10
8
9
7
14 6
15
16
5
17
18
23
22
21
19
20
09 ID0098979
375
FLUID PUMP PLUMBING

DISCHARGE SIDE
REF PART
1. 106-162 4 FLG SCREW (M8-1.25 X 20MM)
2. 307-427 - MUD PUMP MOUNT
3. 116-855 AR BULK TUBE (.625", SOLD PER 1") USE 1 @ 31"
4. 153-223 1 TANK SEAL
5. 153-132 1 HOSE (24JFX-45"-1700)
6. 106-334 1 SCREW (M12-1.75 X 50MM)
7. 149-646 1 CYLINDER MOUNT (32N-24J)
8. 306-388 1 VALVE ARM
9. 149-1001 1 SHUT-OFF (32NF-32NF)
191-069 - BALL VALVE REPAIR KIT
10. 115-050 1 NIPPLE (32N-6")
11. 149-785 1 HEX HD UNION (32NF)
12. 115-052 1 ELBOW (32N-32NF90)
13. 515-680 1 ALL THREAD (32N-2")
14. 106-391 2 WASHER (M12)
15. 151-211 1 CYL (1.25" X .50" X 4.00")
16. 105-512 1 COTTER PIN (3/32" X 3/4")
17. 106-685 1 LOCKNUT(M12-1.75, PRV TRQ,10.9)
18. 149-796 - FLUID PUMP SEE NOT SHOWN FOR SERVICE PARTS
19. 115-064 1 REDUCER (32N-12NF)
20. 154-490 1 CONNECTOR (12N-08O90)
21. 156-732 1 CONNECTOR (08J-08O)
22. 155-706 1 O-RING (908 D90)
23. 159-088 1 QDC BODY (08-08SF)
24. 514-285 2 S/O COUPLER (08N-10H90)
25. 115-112 1 PLUG (08N, SQ)
26. 307-631 1 LINER WASH TANK
27. 110-026 2 WORM CLAMP (1/2" TO 1-1/4")
NOT SHOWN:
FOOTNOTES:
NOTE:
REFER TO 0-RING (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF 0-RINGS.
09 ID0098979
376

DISCHARGE SIDE / WASH WAND CONNECTION
22 1
21 2
3
20
4
17 16
18
19
17
13
31 12
15
5
14 15
24
23 11
25
29
30 6
7
27
26 28 8
9
10
MAIN FRAME
08 ID0113950
377

DISCHARGE SIDE / WASH WAND CONNECTION
REF PART
1. 154-490 1 CONNECTOR (12N-08O90)
2. 156-732 1 CONNECTOR (08J-08O)
3. 155-706 1 O-RING (908 D90)
4. 159-088 1 QDC BODY (08-08SF)
5. 153-776 - FLUID PUMP
6. 153-610 - FLUID HOSE (32JFX-84.75"-1300)
7. 110-311 2 WORM CLAMP (1-5/16" TO 3-1/4")
8. 117-637 - ABRASION SLEEVE (3.66" X 90")
9. 150-2711 - BK CONNECTOR (32J-32JBK) USE O-RING 105-1434
10. 153-348 - HOSE (32JFX-77.75"-1300)
11. 106-164 4 FLG LK SCREW (M10-1.50 X 30MM)
12. 106-639 2 SCREW (M10-1.50 X 160MM)
13 315-146 1 DAMPENER MOUNT
15 106-387 6 FLG LOCKNUT (M10-1.50)
16. 515-680 1 NIPPLE (32N-2")
17. 110-656 2 WORM CLAMP (2-1/2" TO 8-1/2")
18. 313-485 1 PULSATION DAMPNER (DISCHARGE) SEE FOOTNOTE 1
19. 149-785 1 HEX HD UNION (32NF)
20. 153-595 1 CONNECTOR (32N-32N8)
21. 114-008 1 PLUG (32N, SQ, GALV) NON ON-BOARD FLUID ONLY
22. 115-064 1 REDUCER (32N-12NF)
23. 306-388 1 VALVE ARM
24. 149-1001 1 SHUT-OFF (32NF-32NF)
191-069 - BALL VALVE REPAIR KIT
25. 106-391 2 WASHER (M12)
26. 105-512 1 COTTER PIN (3/32" X 3/4")
27. 151-211 1 CYL (1.25" X .50" X 4.00")
28. 106-685 1 LOCKNUT(M12-1.75,PRV TRQ,10.9) USE O-RING 105-1434
29. 150-2733 1 CYLINDER MOUNT (32N-32JBK SPECIAL)
30. 106-334 1 SCREW (M12-1.75 X 50MM)
31. 153-952 1 NIPPLE (32N-5") EX HEAVY
NOT SHOWN:
FOOTNOTES:
1. FOR MAXIMUM PERFORMANCE STABILIZER IS FACTORY INSTALLED WITH NITROGEN (250 PSI). IF SERVICING IN
FIELD, COMPRESSED AIR IS ACCEPTABLE.
NOTE:
08 ID0113950
378
LINER WASH PLUMBING 26

5
21 25 24
22 1 FROM LINER
23 WASH TANK
22 17
20
18
8
27 2
19
7
6
3
HOSE ROUTING
DETAIL
16
10
28
12
15 TO LINER
11 WASH PUMP INLET
5
14 5
26
30
08 13 12 29 ID0113946
379
LINER WASH PLUMBING

Error: No reference
REF PART
1. 105-828 4 FLG LK BOLT (1/2-NC X 3/4 ")
2. 318-368 - PUMP MOUNT
3. 153-776 1 FLUID PUMP FMC M1432
4. 514-314 1 REDUCER (24N-16NF)
5. 110-217 4 WORM CLAMP (7/16" TO 1")
6. 115-156 1 REDUCER (08N-06NF)
7. 115-155 1 COLLAR (08NF)
8. 320-408 1 COVER
9. 115-273 1 NIPPLE (16N-6")
11. 115-135 1 REDUCER (08N-04NF)
12. 514-285 2 S/O COUPLER (08N-10H90)
13. 115-112 1 PLUG, (08N, SQ)
14. 313-773 1 LINER WASH TANK
15. 106-162 4 FLG SCREW (M8-1.25 X 20MM, GD8)
16. 153-223 1 TANK SEAL
17. 106-048 4 LOCKNUT (#10-24)
18. 106-205 4 WASHER (.191")
19. 106-408 4 BOLT (#10-24 X 1-1/4", SOC, GD8)
20. 110-249 2 WORM CLAMP (1/4" TO 5/8 ")
22. 153-871 2 S/O COUPLER (06N-06H90, BRS)
23. 153-738 1 LINER WASH PUMP
24. 156-260 1 STREET ELBOW (06N-06NF90)
25. 155-112 1 S/O COUPLER (06N-10H)
26. 116-855 AR BULK HOSE (.625", SOLD PER 1") USE 1 @ 8", USE 1 @ 28"
27. 106-743 AR WASHER (.531", HARDENED)
28. 110-141 1 DRAIN VALVE (04N)
29. 514-140 1 COUPLER (08N-10H)
30. 150-1506 1 CHECK VALVE 1/2", 1.5 PSI BEGINS WITH S/N: CMWJ80T3C7000012
NOT SHOWN:
FOOTNOTES:
NOTE:
08 ID0113946
380
FLUID PUMP - FMC (JT)

FLUID END
2
14 11
1
10
15
13
16
12
6 5 4 3
9 8 7
19
17 18
05 ID0123937
381
FLUID PUMP - FMC (JT)

FLUID END
REF PART
499-450 VALVE KIT (M14) INCLUDES REF NO. 14, 15 AND 16
191-214 PISTON / CYL. REPLACEMENT KIT INCLUDES REF NO. 10, 11, 13, 17, 18 AND 19
191-215 PISTON REPLACEMENT KIT INCLUDES REF NO. 10, 11, 17 AND 18
1. 157-275 3 PLUNGER ROD SEAL (U-CUP)
2. 499-457 3 PLUNGER ROD SEAL HOUSING
3. 157-302 3 O-RING (2-244)
4. 157-274 3 PLUNGER ROD SEAL (SCRAPER)
5. 190-1712 3 CROSSHEAD
6. 499-458 3 DEFLECTOR SHIELD
7. 499-455 3 PLUNGER CLAMP
8. 499-454 3 PISTON ROD
9. 499-452 3 PISTON HOLDER
10. 157-069 3 O-RING (215 D90)
11. 157-269 3 O-RING (-249 D90)
12. 499-453 3 PISTON RETAINER
13. 107-794 3 LOCKNUT (1" NC) REPLACE WITH NEW WHEN REMOVED. TORQUE TO 250 FT LBS.
14. N/A O-RING (-245 D70)
15. N/A DISCHARGE VALVE
16. N/A SUCTION VALVE
17. N/A PISTON
18. N/A WEAR RING
19. 500-1421 CYLINDER SLEEVE
NOT SHOWN:
157-272 2 OIL SEAL
157-271 1 O-RING (-373 D70)
157-268 1 BACK COVER GASKET
499-451 AR VALVE PULLER (M14)
499-394 1 SIGHT GAGE
FOOTNOTES:
NOTE:
05 ID0123937
382
383
384
NOTES:
ID0134963
385
PIPE LOADER
SYSTEMS
ID0135289
386
387
388
GUARD RAIL
2
8
11
3
13
12
2
17
12
4 5 16
18
10
PIPE LOADER 15
9
14
6
1
08 ID0042867
389
GUARD RAIL
REF PART
1. 347-888 1 SPRING LOADED PIN
2. 348-098 2 SPRING TUBE
3. 300-6264 1 GUARD RAIL SEE FOOTNOTE 1
4. 348-068 1 SUPPORT PIN
5. 106-381 6 FLG LK SCREW (M8-1.25 X 25MM)
6. 106-796 2 SCREW (M4-0.70 X 30MM)
7. 106-427 2 SCREW (M5-0.80 X 22MM, SOC)
9. 370-334 2 PIN
10. 125-731 2 COMPOSITION BUSHING (.750") USE LOCTITE 680 OR EQUIVALENT
11. 106-850 2 LOCKNUT (M5-0.80)
12. 115-503 4 KLIP RING (.750")
13. 117-121 2 TORSION SPRING
14. 370-335 2 HEAD PLATE
15. 106-378 2 FLG LK SCREW (M6-1.00 X 12MM) USE LOCTITE 242 OR EQUIVALENT
16. 300-6259 1 TUBE END PLATE
17. 105-249 3 CARRIAGE BOLT (3/8-NC X 1-1/4")
18. 105-834 3 FLG LOCKNUT (3/8-NC)
NOT SHOWN:
FOOTNOTES:
1. 307-789 GUARD RAIL (BEFORE S/N CMWJT100PA0000027) IS NO LONGER AVAILABLE. REPLACE WITH 300-6264 AND REF. NO.'S 16, 17 AND 18.
NOTE:
08 ID0042867
390
PIPE LOADER LIFT ARMS

ENDS WITH S/N: CMWJT100PA0000027
25
6
1
2 29 27
26
11
25
RE
AR
6
5
2 4
2 28
14 5 2
3 16
2 4
6 17
15
25 13
7
10
PIPE LOADER
FR
6 ON
25 2 T
9
8 PIPE
2 LOADER
FRAME
18
16
22 19
21
24 18
FRONT OF
23 20 PIPE LOADER
12
9
8
10 ID0129303
391
PIPE LOADER LIFT ARMS

REF PART
1. 349-967 1 LIFT ARM
2. 125-754 7 COMPOSITION BUSHING (2")
4. 181-982 4 TAPERED INSERT (1.25")
6. 125-143 4 BRONZE BUSHING (1.250")
7. 349-965 1 LINKAGE ARM
9. 184-064 4 TAPERED INSERT (2")
11. 105-604 1 JAM NUT (1-1/2 NF-12, LH THD)
13. 349-237 1 LIFT ARM
14. 349-962 1 CENTER LINKAGE
16. 118-047 4 INTERNAL SNAP RING (1.000")
17. 349-240 2 LIFT BAR
19. 349-766 8 ROLLER
21. 181-975 1 TAPERED INSERT (1.75")
22. 106-470 1 FLG SCREW (M16-2.0 X 40MM) USE LOCTITE 242 OR EQUIVALENT
23. 151-085 1 CYL (3.5" X 1.75" X 16")
25. 110-056 AR MACHINERY BUSHING (1.25")
26. 370-303 1 ADJUSTMENT BAR
27. 105-377 1 JAM NUT (1-1/2-NF)
28. 370-298 1 FRONT LINK
29. 370-301 1 BACK LINK
NOT SHOWN:
FOOTNOTES:
NOTE:
10 ID0129303
392
393
394
PIPE LOADER SHUTTLES

16
15
1
13
3
18
12
14 9
4
11
6
5
19
7
7
10 17
9 20
04 ID0123982
395
PIPE LOADER SHUTTLES

REF PART
1. 349-296 2 TOP SLIDE BAR
2. 107-187 16 SCREW (M8-1.25 x 35mm)
3. 306-898 1 FRONT SHUTTLE
4. 106-386 16 FLG LOCKNUT (M8-1.25)
5. 105-357 2 LOCKNUT (5/8-NC)
6. 356-205 2 CHAIN ADJUSTER (#80)
7. 130-330 2 ROLLER CHAIN (#80, 58P) INCL REF NO'S 19 AND 20
8. 107-160 2 SHLDR BOLT (M8 X 50MM, M6-1.00)
9. 106-353 10 FLG NUT (M6-1.00) USE 242 LOCTITE OR EQUIVALENT
10. 348-036 2 WEAR PAD
11. 106-943 4 SCREW (M8-1.25 x 16mm, CSK SLT)
12. 349-978 1 TRACK BRACKET
13. 106-379 8 FLG LK SCREW (M6-1.00 x 20mm)
14. 349-068 2 HOSE TRACK (34.4")
15. 349-980 1 TRACK BRACKET
16. 306-897 1 BACK SHUTTLE
17. 130-300 2 ROLLER BUSHING (#80)
18. 106-381 4 FLG LK SCREW (M8-1.25 X 25mm)
19. 130-304 - CONNECTOR LINK (#80)
NOT SHOWN:
FOOTNOTES:
NOTE:
04 ID0123982
396
PIPE LOADER (SHUTTLE DRIVE)
15
14 17
18
12 16 17
11
PIPE LOADER
5 5
20
19
21
3
1 13
11
4
25
2 23
7 7 22
25
2 8
7 7
23
4 6
24
10
05 ID0069518
397
PIPE LOADER (SHUTTLE DRIVE)
REF PART
1. 349-228 1 SHAFT
2. 105-264 8 WASHER (3/8")
3. 106-620 8 SCREW (M12-1.75 X 150MM)
4. 348-053 4 SHAFT SUPPORT
5. 106-387 8 FLG LOCKNUT (M10-1.50)
6. 370-518 8 PIN
7. 125-403 16 BRONZE BUSHING (.625")
8. 370-036 8 SPACER
9. 348-067 AR SUPPORT SHIM
10. 106-354 6 FLG NUT (M12-1.75)
11. 106-383 8 FLG LK SCREW (M10-1.50 x 30MM)
12. 348-062 1 BEARING MOUNT
13. 106-391 8 WASHER (M12)
14. 125-605 1 FLANGE BEARING (1.25", 2-BLT)
15. 115-499 8 KLIP RING (1.000")
16. 183-912 4 PIN
18. 175-529 4 IDLER SPROCKET (80B9)
19. 106-198 4 FLG LOCKNUT (1/2-NC, GD8)
20. 348-060 1 MOTOR MOUNT
21. 158-952 1 HYD MOTOR (SHUTTLE) SEE FOOTNOTE 1
22. 105-066 4 BOLT (1/2-NC X 1.75")
23. 370-361 8 ROLLER
24. 370-360 AR SPACER PLATE
NOT SHOWN:
FOOTNOTES:
1. SEAL REPAIR KIT 500-658
NOTE:
05 ID0069518
398
399
400
401
402
PIPE LOADER GRIPPERS

BEGINS WITH S/N 2WO856
26
24
20
28
18 27
2
19
1
21 25
17
22
3
9 4
11 5
10 6
12
5
13
14
23
15
16
09 ID0123962
403
PIPE LOADER GRIPPERS

BEGINS WITH S/N 2WO856
REF PART
1. 308-939 1 FRONT GRIPPER
308-938 1 REAR GRIPPER
2. 107-682 4 ROLL PIN (M12 X 50MM)
3. 107-223 2 SHLD BOLT (M10 X 35MM,M8-1.25) USE 242 LOCTITE OR EQUIVALENT
4. 107-043 2 SHLD BLT (M12 X 35MM,M10-1.50) USE 242 LOCTITE OR EQUIVALENT
5. 125-137 4 BALL BEARING (.375)
6. 370-154 2 ROLLER
7. 349-057 2 PLUNGER
8. 125-430 2 BRONZE BUSHING (.502")
9. 349-060 2 TUBE
10. 348-037 2 SPRING WASHER (1.56")
11. 105-858 2 BOLT (1/2-NC X 1-1/4")
12. 349-061 2 SPRING GUIDE
14. 351-163 2 CAP
15. 151-163 - CYL (2" X 1" X 3")
17. 306-897 - BACK SHUTTLE ENDS WITH S/N: CMWJT100PA0000027
306-898 - FRONT SHUTTLE ENDS WITH S/N: CMWJT100PA0000027
301-1041 1 BACK SHUTTLE
301-1030 1 FRONT SHUTTLE
18. 115-483 2 KLIP RING (1.250")
19. 115-499 2 KLIP RING (1.000")
20. 308-940 2 GRIP PAD
21. 349-972 - PIN (1.5" X 4.539") ENDS WITH S/N: CMWJT100PA0000027
300-6323 2 PIN (1.5" X 4.5")
23. 157-537 2 WIPER SEAL (1.500")
24. 308-944 2 GRIP PAD HOLDER
25. 105-304 2 JAM NUT (1-5/16-NF)
26. 107-928 2 ADJUSTMENT NUT
28. 107-181 2 BOLT (5/8-NC X 1-1/4", GD8)
NOT SHOWN:
FOOTNOTES:
NOTE:
09 ID0123962
404
405
406
PIPE LOADER VALVE HYDRAULICS
4 FROM GREASER
2 3 MOTOR RETURN
5 6
9
1
13 15
25 22
12 24
7 3 8 21 16 26
14
10
11 23 TO GREASE
SOLENOID
18
27
17
FROM CHARGE
MANIFOLD
19
20
TO BRANCH TEE
100 CC PUMP
TO HYD. RESERVOIR
RETURN
03 ID0139778
407
PIPE LOADER VALVE HYDRAULICS
REF PART
1. 153-252 1 HYD CONTROL VALVE (7-SPOOL) INCL. REF. NO. 2
2. 500-302 1 PLUG (12S SOC) SEE FOOTNOTE 1
3. 105-292 3 SCREW (M8-1.25 X 75MM)
5. 154-911 1 HOSE (04OFX-36"-3000 AR)
6. 154-252 1 CONNECTOR (04S-04O90)
7. 154-293 1 BR TEE (04S-04O-04O)
8. 106-386 3 FLG LOCKNUT (M8-1.25)
10. 116-804 1 HOSE (04OFX90-69"-3000)
11. 154-255 1 UNION (04O-04FX90)
12. 116-806 1 HOSE (10OFX90S-62"-3000) ENDS WITH SN CMWJT100C90000005
12. 116-805 1 HOSE (10OFX90S-58"-3000) BEGINS WITH SN CMWJT100T90000006
13. 116-634 1 ABRASION SLEEVE (1.59" X 65") ENDS WITH SN CMWJT100C90000005
13. 115-755 1 ABRASION SLEEVE (1.59" X 60") BEGINS WITH SN CMWJT100T90000006
16. 154-275 1 BK CONNECTOR (04O-04OBK)
17. 153-125 1 HOSE (04OFX90L-85"-3000)
18. 153-126 1 HOSE (10OFX90L-82"-3000)
20. 154-298 1 CONNECTOR (10S-10O90)
21. 154-370 1 RUN TEE (12S-10O-10O)
23. 515-701 1 HOSE (08OFX90-122"-3000)
24. 515-233 1 HOSE (08OFX90S-95"-3000)
25. 515-616 1 HOSE (10OFX90-140"-3000)
NOT SHOWN:
FOOTNOTES:
1. TAKE EXISTING PLUG OUT OF RETURN PORT AND PLACE IN THE PORT SHOWN.
NOTE:
03 ID0139778
408
409
410
411
412
413
414
AIR COMPRESSOR
ENDS WITH S/N:CMWJT100C90000005
27
14 24
25
13
21
12
23
3 2
1
15
11 6
22
9
10
7 2
19 8 3
4
20
16
26
18
17
19
5
11 ID0069553
415
AIR COMPRESSOR
ENDS WITH S/N:CMWJT100C90000005
REF PART
1. 166-317 1 COUPLER 1/2" W/OUT KEYWAY
2. 166-318 1 SPIDER CENTER L070
3. 166-319 1 COUPLER 5/8" W/KEYWAY
500-966 SEAL KIT
5. 307-078 1 COMPRESSOR STAND
6. 120-086 1 AIR COMPRESSOR OBSOLETE, SUPERCEEDED WITH 190-1697 HYD GREASE PUMP KIT
191-160 SERVICE REPAIR KIT
499-330 FILTER ASSEMBLY
7. 154-308 1 CONNECTOR (10O-12S)
8. 154-315 1 CONNECTOR (10O-10OFX90)
9. 515-616 1 HOSE (10OFX90-140"-3000)
10. 510-017 1 REDUCER (12S-10SF)
11. 154-342 1 CONNECTOR (06S-06O90)
12. 158-627 1 SOLENOID VALVE SEE FOOTNOTE 1
13. 154-246 1 CONNECTOR (06S-08O)
14. 515-233 1 HOSE (08OFX90S-95"-3000)
15. 155-130 1 PLUG (06S)
16. 105-271 4 SCREW (M10-1.5 X 40mm)
17. 106-349 4 SCREW (#8-32 X 3/4", PAN)
18. 214-658 4 RUBBER ISOLATOR
19. 106-387 6 FLG LOCKNUT (M10-1.50)
20. 106-079 2 SCREW (M10-1.50 X 30MM)
22. 159-947 1 REDUCER(10S-O6SF)
23. 514-409 1 UNION (06J-06OFX) SEE FOOTNOTE 2
25. 159-158 1 QDC ADAPTER (02-08OFX)
26. 106-205 4 WASHER (.191")
NOT SHOWN:
FOOTNOTES:
1. #12 VALVE 158-627 (PORT #1 OUTLET, PORT #2 PLUGGED, PORT #3 INLET)
2. USE O-RING 155-705 AS NEEDED FOR UNION 514-409
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RING.
11 ID0069553
416
AUTO-GREASER
ENDS WITH CMW S/N:
9
10
10 36
13
42
43 34
10
11
15
11
35
44
30
27
19 18
20 3
39 24 23 16 13
14
4 10 16
7 22
29 23 32
25
23 23
10 28
26
12 6 3 31 10
2 33 13
7 8 9 21
17 5
10
6 6
7
40
12
10 45
41 37
1 6
38
14 ID0069515
417
AUTO-GREASER
ENDS WITH CMW S/N:
REF PART
1. 120-086 - AIR COMPRESSOR OBSOLETE, SUPERCEEDED WITH 190-1697 HYD GREASE PUMP KIT
2. 115-170 1 COLLAR (04NF)
3. 154-482 2 CONNECTOR (04N-04O90)
4. 154-743 1 HOSE(04OFX90S-23"-3000)
5. 120-089 1 AIR TANK
6. 115-444 4 PLUG (04N, SOC, SS)
7. 115-136 3 NIPPLE (04N-4")
8. 214-417 1 SOLENOID VALVE SEE FOOTNOTE 1
9. 154-265 2 UN RUN TEE(04OFX-04O-04O)
10. 154-339 8 CONNECTOR (04N-04O)
11. 156-189 1 GREASE PUMP
191-096 1 AIR VALVE KIT
191-064 1 PUMP TUBE REPAIR KIT
12. 155-120 2 STREET ELBOW (04N-04NF90)
13. 149-068 3 HOSE (04NFX90-230"-3000)
16. 149-056 2 SPRAY NOZZLE
159-480 1 AIR CAP,SS
159-481 1 FLUID CAP,SS
165-890 1 GASKET, PLUG
165-891 1 GASKET,FLUID CAP
17. 120-088 1 INLINE DESICCANT DRYER HAND TIGHTEN TO LEAK PROOF SEAL
18. 149-071 1 NIPPLE (04N-5")
19. 115-114 1 ELBOW (04NF-04NF90)
20. 115-1010 1 NIPPLE (04N-2.0")
21. 154-255 1 UNION (04O-04OFX90)
22. 370-296 1 NOZZLE MOUNT
23. 115-135 4 REDUCER (08N-04NF)
25. 154-963 1 HOSE (04OFX45-24"-3000)
26. 217-243 1 PRESSURE SWITCH
27. 156-927 1 NEEDLE VALVE
28. 154-379 1 UN BR TEE (04OFX-04O-04O)
29. 370-292 1 GREASE BUCKET CONTAINER
30. 256-025 - TOOL JNT LUBE, SUMR SPRY 5 GAL
256-027 1 TOOL JNT LUBE, STD SPRAY 5 GAL
31. 106-386 2 FLG LOCKNUT (M8-1.25)
32. 106-327 2 SCREW (M8-1.25 X 30MM)
33. 149-812 1 RELIEF VALVE
36. 115-106 1 REDUCER (06N-04NF)
37. 105-873 4 FLG LK BOLT (5/16-NC X 1")
38. 110-141 1 DRAIN VALVE (04N)
39. 106-383 4 FLG LK SCREW (M10-1.50 X 30MM)
40. 515-744 1 HOSE (04OFX90S-28"-3000)
41. 115-130 1 TEE (04NF-04NF-04NF)
42. 149-868 1 CONNECTOR (04N-04OFX)
43. 120-090 1 SHUT-OFF (04NF-04NF, NONVENTED)
44. 499-299 1 GREASE FOLLOWER
45. 115-1010 1 NIPPLE (04N-2.0")
FOOTNOTES:
1. PORT 1 INLET, PORT 4 OUTLET, PORT 2, 3, AND 5 ARE PLUGGED
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACMENT OF O-RING.
14 ID0069515
418
AUTO-GREASER (NOZZLES)
ENDS WITH CMW S/N:
19
20
15
7 6
8 21
12 11 5 3
4
9 1
2
14
10
5 11 9 18
13 16
11 11
2
17 2
3
04 ID0069126
419
AUTO-GREASER (NOZZLES)
ENDS WITH CMW S/N:
REF PART
1. 154-743 1 HOSE (04OFX90-23"-3000)
2. 154-339 4 CONNECTOR (04N-04O)
3. 149-068 2 HOSE (04NFX90-230"-3000)
5. 149-056 2 SPRAY NOZZLE
159-480 1 AIR CAP (SS)
159-481 1 FLUID CAP (SS)
165-890 1 GASKET, PLUG
165-891 1 GASKET, FLUID CAP
6. 149-071 1 NIPPLE (04N-5")
7. 115-114 1 ELBOW (04NF-04NF90)
8. 115-1010 1 NIPPLE (04N-2.0")
9. 370-296 2 NOZZLE MOUNT FRONT NOZZLE MOUNT USED ON EARLY MODELS ONLY
10. 106-083 - SCREW (M8-1.25 X 20MM) USED ON EARLY UNITS
11. 115-135 4 REDUCER (08N-04NF)
12. 370-276 1 STATIONARY CLAMP
13. 154-963 1 HOSE (04OFX45-24"-3000)
14. 115-136 1 NIPPLE (04N-4")
15. 156-927 1 NEEDLE VALVE
16. 154-379 1 UN BR TEE (04OFX-04O-04O)
17. 106-386 2 FLG LOCKNUT (M8-1.25)
18. 106-327 2 SCREW (M8-1.25 X 30MM)
21. 154-482 1 CONNECTOR (04N-04O90)
NOT SHOWN:
FOOTNOTES:
NOTE:
04 ID0069126
420
421
422
423
424
425
426
427
428
PIPE LOADER (HARNESS)

2
FRONT
WRENCH
SWITCH
WHT RED/BLK
{80} {18}
BLK/BLU
3 {1B}
3
SHUTTLE GUARD FRONT
SWITCH HOME
SWITCH
BLU
BLU N.C. {1B}
N.C.
{1B}
3
2
4
1
4
1
BRN BLK
BRN
BLK {18} {140}
{18} {231}
TAN/WHT
{137} BRN
GRN/BLK
TAN/GRN {123} BRN/ORG {92}
PIPELOADER
{136} {124} 1 DIODE PACK
CAVITY
PLUG
YEL
PUR/YEL {122} TAN/ORG PUR/WHT 2 BLU/BLK
{135} {230} {100} {93}
4
T
U
PUR/GRN
S
BRN/YEL BRN/ORG
V
G
R
{134} {125} {124}

H
TAN/WHT
F
BLU/WHT {137}
Q
E
BLU
J
TO PIPELOADER {101}
X
{121} BLK/RED
P
VALVE HARNESS
D
YEL/RED
K
PUR/YEL
C
GRN/ORG {1A}
O
{126}
L
{135}
N
{131}
12 11 10 9
BLU/GRN
1 2
GRN/ORG
GRN/BLU {131} {128}
3
{130}
4
YEL/RED GRN/BLU
GRN CAVITY PUR
5
PLUG {118} {126} {130}
{120} BLU/YEL
6
YEL/BLU {129}
{127}
BLU/YEL PUR/GRN
YEL/BLU
{129} {127} BRN/YEL {134}
BLU/GRN
{125} TAN/GRN
{128}
{136}
5
TAN/ORG
SHUTTLE RED/WHT
{230}
2 4
ENABLE {231}
TAN
3
5
RELAY BLK/RED
{117}
1
{1A}
TAN/RED
1 GRA/WHT
{78}
{140}
GRN
{120} BLU/BLK
CAVITY {93}
PLUG
CAVITY
BLK/BLU PLUG
{1B} BRN
{123}
PUR/WHT
{100}
T
U
WHT/RED
S
GRA
V
G
{79}
R
{119}
H
F
BLU/WHT
Q
TO PIPELOADER
E
BLU {101}
X
ORG JUMPER HARNESS

P
{121}
D
K
C
{12}
O
WHT
L
N
M
{80}
PUR
RED/BLK {118}
YEL
{18} CAVITY
{122}
PLUG
CAVITY
PLUG GRN/BLK
3
{92}
BLK/RED
{1A} TAN
{117}
N.C. BLU (1B)
6
SHUTTLE
2
HOME
SWITCH
4
1
BRN (18)
BLK {79}
3
N.C. BLU (1B)
ORG
TO PRESSURE {12} REAR
2
SWITCH GRN HOME

CAVITY
4
1
PLUG SWITCH
BRN (18) BLK {78}
BLK/RED
{1A}
GRA
7
{119}
LUBE
SOLENOID
GRN
BLK/RED
{1A}
AIR
COMPRESSOR
SOLENOID
8
02 ID0070496
429
PIPE LOADER (HARNESS)
REF PART
1. 214-529 - PIPELOADER HARNESS
4. 211-025 1 IN-LINE DIODE PACK
6. 217-243 1 PRESSURE SWITCH
7. 214-417 1 SOLENOID VALVE
8. 158-627 1 SOLENOID VALVE
NOT SHOWN:
FOOTNOTES:
NOTE:
02 ID0070496
430
NOTES:
ID0134963
431
HOIST
SYSTEMS
ID0040619
432
DECAL LOCATION
CRANE
1
1
3
12
11
2 1
3 13
5
6
10
7
11
5
6 8 9
4
9
04 ID0093313
433
DECAL LOCATION
CRANE
REF PART
275-792 DECAL KIT - CRANE
1 274-968 4 STAY CLEAR OF BOOM
2 274-966 2 ELECTROCUTION HAZARD
3 274-967 2 DITCH WITCH LOGOTYPE
4 274-965 2 PINCH POINT
5 274-960 2 EXTEND OUTRIGGER
6 275-326 2 WARNING CRUSHING WEIGHT
7 274-962 2 NEVER RIDE ON HOOK
8 274-957 2 LOAD CHART
9 274-959 2 OPERATION INSTRUCTIONS
10 700-963 1 MANUAL VALVE OPERATION
11 273-475 2 NOTICE - READ MANUAL
12 700-958 1 PENDANT CONTROL
13 273-670 1 TERMINAL BLOCK
FOOTNOTES
04 ID0093313
434
PEDESTAL
9
1 13
12
11
7 10
8
05 ID0036220
435
PEDESTAL
REF PART
1 324-755 1 PEDESTAL
2 348-285 1 SPACER, OUTER RACE
3 499-265 1 ROTATION BEARING
4 325-339 1 SPACER, INNER RACE
5 108-222 24 WASHER (5/8" HARDENED)
7 106-983 24 SCREW (M16-2.00 X 150MM, 10.9) USE LOCTITE 277 OR EQUIVALENT; SEE FOOTNOTE 1
8 108-221 24 BOLT (5/8-NC X 5", SOC, GD8) USE LOCTITE 277 OR EQUIVALENT, TORQUE TO 180 FT. LB.
9 125-483 2 COMPOSITION BUSHING (2.000")
10 179-270 1 SLIDE STOP PIN
11 499-266 1 SLIDE STOP WASHER
12 105-385 1 LOCK WASHER (5/8")
13 105-358 1 BOLT (5/8-NC X 1-1/2", GD8)
NOT SHOWN:
FOOTNOTES:
1. TIGHTEN BOLTS THROUGH ACCESS HOLES ON PEDESTAL BASE
NOTE:
05 ID0036220
436
INNER BOOM
1
8
6
5
2
7
3
8 8
02 ID0036223
437
INNER BOOM
REF PART
1 324-756 1 INNER BOOM
2 499-235 1 PIN WASHER
3 105-072 2 LOCK WASHER (3/8")
4 105-052 2 BOLT (3/8-NC X 1-1/4") USE LOCTITE 242 OR EQUIVALENT
5 105-385 1 LOCK WASHER (5/8")
6 105-358 1 BOLT (5/8-NC X 1-1/2", GD8) USE LOCTITE 242 OR EQUIVALENT
7 179-268 1 PIN
FOOTNOTES
NOTE:
02 ID0036223
438
OUTER BOOM
13
5 4
1
9
10
2
11
12
3
15
6
14
7
8
04 ID0036222
439
OUTER BOOM
REF PART
1 324-757 1 OUTER BOOM
2 179-271 1 PIN
3 105-376 1 BOLT (5/8-NC X 3", GD8)
4 370-288 1 HOSE REEL GUIDE
5 106-385 2 FLG LOCKNUT (M6-1.00)
6 106-379 2 FLG LK SCREW (M6-1.00 X 20MM)
7 106-033 1 JAM NUT (1-NC)
8 106-167 1 BOLT (1-NC X 2") GRADE 5
9 105-865 2 BOLT (1/4-NC X 3/4", GD8)
10 105-079 2 LOCK WASHER (1/4)
11 348-286 1 SLIDE PAD USE EP GEAR GREASE FOR LUBRICATION
12 499-261 1 SLIDE PAD MOUNT
14 105-385 1 LOCK WASHER (5/8")
15 105-357 1 LOCKNUT (5/8-NC)
NOT SHOWN:
FOOTNOTES:
NOTE:
04 ID0036222
440
EXTENTION BOOM
5
4
1 3
2
9
6 11
7
8
13
12
3 2
10
05 ID0036224
441
EXTENTION BOOM
REF PART
1 324-758 1 EXTENSION BOOM
2 105-072 3 LOCK WASHER (3/8")
3 105-031 3 BOLT (3/8-NC X 1") USE LOCTITE 242 OR EQUIVALENT; TORQUE TO 37 FT-LBS
4 348-287 1 SLIDE PAD
5 105-197 2 BOLT (1/4-NC X 1")
6 105-079 2 LOCK WASHER (1/4)
7 105-078 2 NUT (1/4-NC)
8 179-274 1 HOOK PIN
9 105-053 1 NUT (3/8 NC) HEX
10 105-1569 1 SWIVEL HOOK
11 181-965 2 SPACER
12 105-223 2 WASHER (3/8")
13 499-260 1 PIN
NOT SHOWN:
FOOTNOTES:
NOTE:
05 ID0036224
442
SWING DRIVE 10
8 9
7
6
4
02 ID0036221
443
SWING DRIVE
REF PART
1 499-236 1 SWING DRIVE USE 80W-90 GEAR OIL, 3 QUART CAPACITY
2 370-162 4 WASHER (.812, HARDENED)
3 105-320 4 BOLT (3/4-NC X 2-1/4", GD8) USE LOCTITE 277 OR EQUIVALENT; TORQUE TO 180 FT-LBS
4 499-238 1 HYDRAULIC MOTOR
5 157-041 1 O-RING (152 D70)
6 516-117 1 COUNTERBALANCE VALVE
7 105-091 4 LOCK WASHER (5/16")
9 105-070 2 LOCK WASHER (1/2")
10 105-282 2 BOLT (1/2 - NC X 1.25", SOC) USE LOCTITE 277 OR EQUIVALENT; TORQUE TO 90 FT-LBS
FOOTNOTES
NOTE:
02 ID0036221
444
445
446
LIFT CYLINDER
9
8
7
4
3
2
9
8
7 5
5
6
3
2
04 ID0036225
447
LIFT CYLINDER
REF PART
1 151-198 1 LIFT CYLINDER SEE FOOTNOTE 1
2 105-052 4 BOLT (3/8-NC X 1-1/4") USE 242 LOCTITE OR EQUIVALENT
3 105-072 4 LOCK WASHER (3/8")
4 179-269 1 PIN
6 179-267 1 PIN USE 242 LOCTITE OR EQUIVALENT
8 105-385 2 LOCK WASHER (5/8")
9 105-358 2 BOLT (5/8-NC X 1-1/2", GD8)
NOT SHOWN:
FOOTNOTES:
1. SEAL KIT 500-2120.
NOTE:
04 ID0036225
448
OVERLOAD
9
6
1
7
03 ID0036237
449
OVERLOAD
REF PART
2 153-203 1 ELBOW (06O-04N90)
3 153-202 1 ADJUSTABLE GAUGE SNUBBER
4 153-264 1 REDUCER (04N-06SF)
5 213-315 1 PRESSURE SWITCH
6 105-079 2 LOCK WASHER (1/4)
7 107-743 2 BOLT (1/4-NC X 2.75, GD5)
8 516-111 1 SENSE MANIFOLD
9 158-079 1 ORIFICE DISC (.016)
NOT SHOWN:
FOOTNOTES:
NOTE:
03 ID0036237
450
OUTER BOOM CYLINDER
4
3 5
4 5
3 2
12
7
10
9
11
12
8 12
9
11
1 12
12
05 ID0036226
451
OUTER BOOM CYLINDER
REF PART
1 151-197 1 OUTER BOOM CYLINDER SEE FOOTNOTE 1.
2 499-262 1 LIFTING LUG
4 105-385 2 LOCK WASHER (5/8")
6 105-375 1 NUT (1-NC)
7 105-373 1 BOLT (1-NC X 3")
8 179-269 1 PIN
9 105-072 4 LOCK WASHER (3/8")
10 179-268 1 PIN
11 105-052 4 BOLT (3/8-NC X 1-1/4") USE LOCTITE 242 OR EQUIVALENT
NOT SHOWN:
FOOTNOTES:
1. SEAL KIT 500-2120.
NOTE:
05 ID0036226
452
EXTENSION CYLINDER
4 3
2
1
03 ID0036227
453
EXTENSION CYLINDER
REF PART
1 348-297 2 TRUNNION CAP
2 105-070 4 LOCK WASHER (1/2")
3 105-121 4 BOLT (1/2-NC X 1") USE LOCTITE 242 OR EQUIVALENT; TORQUE TO 90 FT-LBS
4 499-259 1 EXTENSION BOOM CYLINDER
NOT SHOWN:
FOOTNOTES:
NOTE:
03 ID0036227
454
CONTROL VALVE
9 11
1
14
15
24
17
8
10 2
6 21
20 12 22
19 13
23 18
5
16
19
4
3
06 ID0036229
455
CONTROL VALVE
06 ID0036229
456
CONTROL VALVE
REF PART
1 499-237 1 HYD CONTROL VALVE SEE NOT SHOWN FOR SERVICE PARTS.
2 370-073 1 VALVE MOUNT
3 154-255 2 UNION (04O-04OFX90)
4 154-373 2 REDUCER (04O-06OF)
5 154-228 2 UNION (06O-06OFX90)
6 154-279 4 CONNECTOR (08O-10S)
7 154-270 2 CONNECTOR (12S-12O90)
8 500-294 2 PLUG (10S)
9 154-368 1 UN RUN TEE (12OFX-12O-12O)
10 154-256 2 UNION (08O-08OFX90)
11 105-170 3 BOLT (5/16-NC X 3")
12 105-091 3 LOCK WASHER (5/16")
13 105-089 3 LOCKNUT (5/16-NC)
14 154-322 1 CONNECTOR (08O-10S90)
15 155-193 1 REDUCER (10S-08SF)
16 158-076 2 FLOW RESTRICTOR (.053)
17 154-252 1 CONNECTOR (04S-04O90)
18 154-316 1 RUN TEE (04S-04O-04O)
19 150-1133 4 CONNECTOR (06O-10S)
20 158-282 1 FLOW RESTRICTOR (.047)
21 105-070 3 LOCK WASHER (1/2")
22 105-021 3 NUT(1/2-NC)
23 158-283 1 FLOW RESTRICTOR (.062) INSTALL WITH SPRING SIDE UP
24 154-235 1 CONNECTOR (08S-08O90)
NOT SHOWN:
500-2034 SOLENOID ACTUATOR
500-2037 COIL KIT
500-2038 OUTLET COVER
499-150 BONNET SEAL KIT
500-581 PLUG SEAL KIT
500-2050 RELIEF VALVE
FOOTNOTES:
NOTE:
06 ID0036229
457
458
CONTROL VALVE CHARGE HYDRAULICS
4
1
6
5
3
TO
ROTATION
PUMP
03 ID0036231
459
CONTROL VALVE CHARGE HYDRAULICS
REF PART
1 515-639 1 HOSE (04OFX-140"-3000)
2 154-255 1 UNION (04O-04OFX90)
3 154-230 1 BRANCH TEE (06S-04O-04O) INSTALL IN ROTATION PUMP
4 154-743 1 HOSE (04OFX90S-23"-3000)
5 117-203 1 ABRASION SLEEVE (1.00" X 143")
6 110-030 2 CABLE TIE (1/16" TO 4")
NOT SHOWN:
FOOTNOTES:
NOTE:
03 ID0036231
460
PROPORTIONAL VALVE
11 3
3
2
18
1
4
15
12
14
13
6
17
14
16 16
14
19 19
10
9
10
5
7 23
8 21
22
24 20
04 ID0036235
461
PROPORTIONAL VALVE
REF PART
1 499-267 1 PROPORTIONAL VALVE
2 105-178 2 BOLT (5/16-NC X 2-1/2", GD8)
3 154-270 2 CONNECTOR (12S-12O90)
4 154-269 1 CONNECTOR (12S-12O)
5 153-552 1 MANIFOLD
6 154-368 1 UN RUN TEE (12OFX-12O-12O)
7 105-070 2 LOCK WASHER (1/2")
8 105-121 2 BOLT (1/2-NC X 1")
9 154-247 2 CONNECTOR (10S-12O)
10 150-1021 2 HYDRAULIC LINE (-12)
11 159-782 1 HOSE (12OFX90S-24"-4000)
12 115-777 1 ABRASION SLEEVE (1.59" X 15"")
14 110-030 8 CABLE TIE (1/16" TO 4")
15 150-1032 1 HOSE (12OFX-15"-3000)
17 150-1033 1 HOSE (12OFX90L-37"-3000)
18 150-1034 1 HOSE (12OFX-51"-3000)
19 154-431 2 CONNECTOR (12O-12O)
20 153-772 2 HYD SWIVEL
21 515-082 1 HOSE (10OFX90S-60"-3000)
24 515-202 1 HOSE (10OFX-106"-3000)
NOT SHOWN:
FOOTNOTES:
NOTE:
04 ID0036235
462
463
464
SWING DRIVE HYDRAULICS
3
10 4
9 10
9
8 2
7
6
9
10
03 ID0036230
465
SWING DRIVE HYDRAULICS
REF PART
1 154-252 1 CONNECTOR (04S-04O90)
2 150-1029 1 HOSE (04OFX90S-16"-6000) - NEW PART
5 154-278 1 CONNECTOR (04S-04O)
6 154-279 2 CONNECTOR (08O-10S)
7 154-248 2 REDUCER STEM (04O)
8 154-272 2 REDUCER NUT (08OF)
10 110-030 6 CABLE TIE (1/16" TO 4")
NOT SHOWN:
FOOTNOTES:
NOTE:
03 ID0036230
466
LIFT CYLINDER HYDRAULICS
5
4
7
8
6 2
03 ID0036232
467
LIFT CYLINDER HYDRAULICS
REF PART
1 159-997 1 HYDRAULIC LINE (-08)
2 515-188 1 HOSE (06OFX90S-23"-3000)
3 154-222 1 CONNECTOR (06O-08S)
5 154-345 1 RUN TEE (06S-06O-06O)
6 515-188 1 HOSE (06OFX90S-23"-3000)
7 110-030 4 CABLE TIE (1/16" TO 4")
8 154-221 1 CONNECTOR (06S-06O)
NOT SHOWN:
FOOTNOTES:
NOTE:
03 ID0036232
468
EXTENSION CYLINDER HYDRAULICS
5
8 4
2
7
6
9 4
04 ID0036234
469
EXTENSION CYLINDER HYDRAULICS
REF PART
1 154-256 2 UNION (08O-08OFX90)
4 154-233 4 CONNECTOR (08S-08O)
5 150-1030 1 HOSE (08OFX90S-155"-4000) CONNECT TO V1 PORT ON COUNTERBALANCE VALVE
6 150-1030 1 HOSE (08OFX90S-155"-4000) CONNECT TO V2 PORT ON COUNTERBALANCE VALVE
8 110-030 4 CABLE TIE (1/16" TO 4")
9 105-1064 2 BOLT (3/8-NC X 2-3/4", SOC)
NOT SHOWN:
FOOTNOTES:
NOTE:
04 ID0036234
470
OUTER BOOM HYDRAULICS 3
9
1
5
04 ID0036233
471
OUTER BOOM HYDRAULICS
REF PART
1 516-118 1 COUNTERBALANCE VALVE SEE FOOTNOTE 1
3 154-233 2 CONNECTOR (08S-08O)
4 159-853 1 HOSE (08OFX90L-64"-4000)
5 159-853 1 HOSE (08OFX90L-64"-4000)
6 154-284 2 CONNECTOR (08S-08O45)
8 110-030 4 CABLE TIE (1/16" TO 4")
9 105-1064 2 BOLT (3/8-NC X 2-3/4", SOC)
NOT SHOWN:
FOOTNOTES:
1. V1 INSIDE / V2 OUTSIDE
NOTE:
04 ID0036233
472
PENDANT
12
5
4
11
8
9
3 2
10
1
6
04 ID0036238
473
PENDANT
REF PART
1 164-034 1 CASE PENDANT
2 325-344 1 PENDANT BACK PLATE
3 700-958 1 PENDANT - 8 FUNCTION
4 499-431 1 TRIGGER, PENDANT
5 106-048 2 LOCKNUT (#10-24)
6 107-781 3 HEX SCREW (#10-24 X 5/8")
7 499-271 6 TOGGLE SWITCH (DPDT)
8 213-386 1 TOGGLE SWITCH (ON/OFF)
9 213-387 1 TOGGLE SWITCH (SPDT)
10 499-273 8 TOGGLE BOOT
11 217-406 1 POTENTIOMETER
12 117-206 1 EXTENSION SPRING
NOT SHOWN:
FOOTNOTES:
NOTE:
04 ID0036238
474
LIMIT SWITCH
8
7
4
3
6
5
10
03 ID0036236
475
LIMIT SWITCH
REF PART
1 213-384 1 LIMIT SWITCH
2 325-342 1 SWITCH MOUNT
3 325-341 1 SWITCH MOUNT
4 105-053 2 NUT (3/8 NC) HEX
5 105-031 2 BOLT (3/8-NC X 1")
6 105-118 2 WASHER (3/8")
7 105-079 2 LOCK WASHER (1/4)
8 105-865 2 BOLT (1/4-NC X 3/4", GD8)
9 325-340 1 BRACKET, WEATHER PACK
10 105-836 4 FLG LK BOLT (1/4-NC X 1/2")
NOT SHOWN:
FOOTNOTES:
NOTE:
03 ID0036236
476
ELECTRICAL COMPONENTS
14 15
1
12
9
11
13
6 8
4
2
3
10 7
02 ID0149600
477
ELECTRICAL COMPONENTS
REF PART
1 349-589 1 PROPORTIONAL MOUNT
2 213-316 1 PROPORTIONAL AMPLIFIER
3 214-416 1
4 105-079 4 LOCK WASHER (1/4)
5 115-355 2 GROMMET (1-3/8")
6 329-592 1 COVER
7 106-380 2 FLG LK SCREW (M8-1.25 X 16MM)
8 116-325 3 GROMMET (.362")
9 106-386 2 FLG LOCKNUT (M8-1.25)
10 105-174 4 BOLT (1/4-NC X 1/2")
11 213-314 1 TERMINAL BLOCK, 22 STA
12 105-121 4 BOLT (1/2-NC X 1")
13 106-367 2 SCREW (#6-32 X 1/2" PLPS SS)
14 105-070 4 LOCK WASHER (1/2")
15 105-021 4 NUT(1/2-NC)
NOT SHOWN:
FOOTNOTES:
NOTE:
02 ID0149600
478
ELECTRICAL SCHEMATIC
HOIST
JT8020/JT/AT100M1
LIMIT SWITCH
23 17
S1
J1
INNER BOOM UP
TERMINAL BLOCK
PENDANT L2
INNER BOOM DOWN
E1 UP
1 1 1 L3
INNER BOOM S2
2
2 2 OUTER BOOM UP
DOWN L4
OUTER BOOM DOWN
UP L5 27
3 3 3
OUTER BOOM S3
4
4 4 ROTATE CW
DOWN L6
13 27 ROTATE CCW 17
CW L7
5 5 5
ROTATE S4
6
6 6 EXTEND OUT
CCW L8 17
EXTEND IN
OUT L9
7 7 7
EXTEND S5
8
8 8 AUX 1
IN L10 AUX 1
9 9 9 L11
AUX 1 S6
10
10 10 AUX 2
L12 AUX 2
11 11 11 L13
AUX 2 S7
12
12 12
13
13 13
ON/OFF TO CRANE
ENABLE RELAY
14 14 14 14
S8
15 15 15
13
16 16 13
TRIGGER
R1 17 17 17
21 18 18 18
19
16
OVERLOAD
20 RELAY
87a
K4
27
21 21 30 87
26
85 86
25
22
24 SP1
15 21 LS1
INNER BOOM
PRESSURE SWITCH
ALARM
14
POWER
16 14 RELAY
K1 87a
30 87
85 86
13
DIN POWER 18 U1
PROPORTIONAL SWITCHING 15 28
15
VALVE RELAY F1
L1 PROPORTIONAL
K2 87a
AMPLIFIER
10 AMP
19
30 87 21
85 86
22
DIN GROUND
SWITCHING 29
28 RELAY
K3 87a
22
30 87
20
85 86
02 ID0147351
479
ELECTRICAL SCHEMATIC
HOIST
JT8020/JT/AT100M1
Ref.
No. Part No. Component Notes
E1 213-389 Pendant 164-034 Case
F1 217-810 Fuse 10 Amp ATC
J1 213-314 Terminal Block
K1 215-1266 Power Relay Mini w/Bracket
K2 215-1266 DIN Power Switching Relay Mini w/Bracket
K3 215-1266 DIN Ground Switching Relay Mini w/Bracket
K4 215-1266 Overload Relay Mini w/Bracket
L1 499-267 Proportional Valve
L2 Inner Boom Up Solenoid
L3 Inner Boom Down Solenoid
L4 Outer Boom Up Solenoid
L5 Outer Boom Down Solenoid
L6 Rotate CW Solenoid
L7 Rotate CCW Solenoid
L8 Extend Out Solenoid
L9 Extend In Solenoid
L10 Aux 1 Solenoid
L11 Aux 1 Solenoid
L12 Aux 2 Solenoid
L13 Aux 2 Solenoid
LS1 214-416 Alarm
R1 217-406 Trigger Potentiometer 499-431 Trigger; 117-206 Spring
S1 213-384 Limit Switch 499-273 Boot
S2 213-387 Inner Boom Switch 499-273 Boot
S3 213-387 Outer Boom Switch 499-273 Boot
S4 213-387 Rotate Switch 499-273 Boot
S5 213-387 Extend Switch 499-273 Boot
S6 213-387 Aux 1 Switch 499-273 Boot
S7 499-271 Aux 2 Switch 499-273 Boot
S8 213-386 On/Off Switch 499-273 Boot
SP1 213-315 Inner Boom Pressure Switch
U1 213-316 Proportional Amp
02 ID0147351
480
ELECTRICAL DIAGRAM DIN POWER

SWITCHING RELAY
POWER ASS'Y
RELAY
JT8020/JT/AT100M1 DIN GROUND K2 K1
RELAY HARNESS SWITCHING RELAY
K3 WHT
BLU 16
GRN/BLK WHT/RED 16 RED
BRN 16
16 16 16
30 30 30
RED RED GRN WHT/BLK RED/WHT
16 85 87a 86 85 87a 86 16 16 85 87a 86 16
16
87 GRN 87 87
16
VARIABLE SOLENOID RED
GRN 16 WHT/RED
DIN HARNESS 16 16
-AA-
RED/WHT
16
#13
BRN
16
#15 WHT/RED
16
#16
WHT/BLK
16
VARIABLE SOLENOID BLU
GRN/BLK DIN HARNESS 16
GRN #14
16 WHT
16
TO AMP -BB- 16
U1 GROUND #17 BLK

16
#20
GRN
16
WHT/RED
16
#15
#16
GRN
16
GRN
16
GROUND
2.0
TO MACHINE
HARNESS
-UU- JT/AT100M1
WHT
BLK
16
C B A
16 JT8020
GRN
02 16
ID0146547
481
482
BLU/BLK
ELECTRICAL DIAGRAM TO TERMINAL BLOCK
#20
20
JT8020/JT/AT100M1 J1
BLK/RED #19
20
PENDANT TO PANEL HARNESS #18 #21
BLU/WHT
20
BLK/WHT
20
#13
#11
WHT/RED ORG/RED
16 20
#10
#9 #12
GRN/WHT
20 RED/WHT BLU/RED
20 #7
20
#8 GRN/BLK
20
ORG/BLK #5
20 RED
20
#6
BLU
20
ORG
20
#4
#2 RED/BLK WHT
20
16
BLK
#3
B
20
A
GRN WHT
#1 20 16
WHT
16
#14
TO
MACHINE HARNESS
-UU-
JT/AT100MI
/JT8020
1
A RED K N.C.
20
GRN WHT
B L
20 16
ORG BLU/BLK
C M
20 20
RED/WHT BLK/WHT
D N
20 20
BLK GRN/WHT
E P 20
20
F RED/BLK R BLU/WHT TO
20 20 PENDENT
BLU BLK/RED
G S
20 20 L M A
H ORG/BLK T WHT/RED K U N B
20 16 J T V P C
GRN/BLK ORG/RED H S R D
J U 20
20 G F E
V BLU/RED
20
02 ID0146555
483
484
ELECTRICAL DIAGRAM TO TERMINAL WHT

16
BLOCK
JT8020/JT/AT100M1
PANEL TO SOLENOID HARNESS J1 #17
#12
BLU/RED
20
#3 #4 #5
#11
BLK ORG RED
20 20 20 ORG/RED
20
#2
OVERLOAD #9 #10
RED/BLK #8
RELAY 20 ORG/BLK RED/WHT GRN/WHT
20 20
K4 #1
20
GRN
20
WHT/BLK
WHT/BLK 16
16
30
WHT/BLK
85 87a 86 16
BLK
16 87
GRN/BLK #7
WHT/BLK 20
16
WHT
16 BLU #6
20
TO HORN
LS1
LIMIT
SWITCH
BLK
16
S1
WHT
16
#14
WHT/BLK
16
GND
BLK
16
WHT/BLK
2 GND
16
TO HORN
B A
LS1
BLK WHT
16 16
TO PRESSURE OVERLOAD
SWITCH
SP1 BLU
WHT/BLK 20
ROT CCW
OUTER BOOM 16 B A (1B) L7
UP (3A) BLK
A B WHT
16 RED
20 20
L4 WHT
A ROT CW
(1A)
B WHT
INNER BOOM 16 B
WHT
16
L6
UP (2A) GRN A 16
ORG
TO LIMIT SWITCH 20
L2 20
A OUTER BOOM
EXT. IN WHT
S1 B WHT
16
DOWN (3B)
16 B L5
(4B) ORG/BLK A RED/BLK
20
L9 20 A
WHT/BLK B WHT/BLK INNER BOOM
16 20 DOWN (2B)
EXT. OUT B
A L3
(4A) GRN/BLK
20
L8
B A B A B A B A
GRN/WHT WHT BLU/RED WHT RED/WHT ORG/RED
WHT 20 WHT
16 20 20 20
16 16 16
OPT OPT OPT OPT
(5A) (6A) (5B) (6B)
L10 L11 L12 L13

02 ID0146557
485
486
ELECTRICAL DIAGRAM TO ENGINE HARNESS
B A
19
17
18
-A-
B A
13
12
20
B A
WHITE/BLACK
14
5 AMPLIFIER
ORANGE/BLACK
GREEN/WHITE
8
ORANGE/RED
GREEN/BLACK
RED/BLACK
RED/WHITE
BLUE/RED
ORANGE
GREEN
WHITE
BLACK
GREEN
BLUE
RED
7
BROWN
1 GREEN
2 RED W/BLACK T
DIN CONNECTOR 3 BLACK
4 ORANGE
5 RED
6 BLUE
15 7
8
GREEN W/BLACK T
ORANGE W/BLACK T
OVERLOAD SYSTEM 9 RED W/WHITE T
10 GREEN W/WHITE T
11 ORANGE W/RED T
12 BLUE W/RED T
13 W HITE W/RED T
14 W HITE
12 VDC
9
15
RED FROM AMP 16
17
BLACK FROM AMP 18 BLACK W/WHITE T

1
WHITE W/ BLACK T
19 BLUE W/WHITE T
RED W/ WHITE T
20 BLACK W/RED T
W HITE AMP TRIGGER SIGNAL 21 BLUE W/BLACK T
WHITE
OPEN 22
BLACK
GREEN
TO ENGINE
4 WHITE HARNESS
85 86
30
87A 87
WHITE W/ RED T
BLUE
16
2 GREEN
11
RED RED
BULLET CONNECTOR
GREEN
85 86 85 86
30 30
BROWN BROWN GREEN
87A 87 87A 87
GREEN GREEN W/ BLACK T
BUTT SPLICE BULLET CONNECTOR

3
WHITE W/ RED T
BLUE
RED
04 ID0139782
04
6
BLACK W/WHITE T
BLUE
YELLOW BLUE W/BLACK T

ORA
NGE
POTENTIOMETER
AUX. 1
A
B
WHITE
AUX. 2
A
RED / WHITE TR
AUX
WHITE
WHITE
GREEN / WHITE TR
B
BLUE W/ RED T
ELECTRICAL DIAGRAM
ORANGE W/ RED T
IN
OUT
EXTEND
ORANGE / BLACK TR
WHITE
GREEN / BLACK TR
BLUE
CCW
ENGINE
BLACK / RED TR
ROTATION
STOP
WHITE
CW
WHITE
RED
PROPORTIONAL PENDANT
UP
BLACK
DOWN
OUTER BOOM
ORANGE
WHITE W/ RED T
ON
WHITE
WHITE
MAIN POWER (12V)
POWER
UP
DOWN
OFF
GREEN
INNER BOOM
RED / BLACK TR
WHITE (POWER)
ID0139782
487
488
ELECTRICAL DIAGRAM
BOOM UP
LIMIT SW
COM BLACK
1
NO WHITE
3 BLACK
NC
WHITE
2 GROUND TO SWITCH
MOUNTING BRACKET
BLACK
OUT IN
RED RED
RED/WHT A A A A GRN/WHT
OPT OPT
WHITE B B B B WHITE
BLACK 6B 6A BLACK
RED RED
ORG/RED A A A A BLUE/RED
OPT OPT
WHITE B B B B WHITE
BLACK 5B 5A BLACK
RED RED
ORG-BLK A EXT. A A EXT. A GRN/BLK
WHITE B IN B B OUT B WHITE
BLACK 4B 4A BLACK
14 A A
RED RED
A A
14
ORG O.B. O.B. BLK
WHITE B DN B B UP B WHITE
BLACK 3B 3A BLACK
RED RED
RED/BLK A I.B. A A I.B. A GRN
WHITE B DN B B UP B WHITE
2B 2A BLACK
BLACK
RED RED
BLUE A ROT. A A ROT. A RED
WHITE B CCW B B CW B WHITE
BLACK 1B 1A BLACK
TO
TERM #17
10
WHITE
-A- WHITE/BLACK
04 ID0139782
489
ELECTRICAL DIAGRAM
I.B. UP - 1 1 - GREEN M
I.B. DOWN - 2 2 - RED/BLK L A
K U N
O.B. UP - 3 3 - BLACK B
J T V P C
O.B. DOWN - 4 4 - ORANGE
ROT. CW. - 5 5 - RED H S R D
ROT. CCW. - 6 6 - BLUE E

G
EXT. OUT - 7 7 - GREEN/BLK F
EXT. IN - 8 8 - ORAN/BLK
AUX 1 A - 9 9 - RED/WHT
AUX 1 B - 10 10 - GRN/WHT
AUX 2 A - 11 11 - ORAN/RED
AUX 2 B - 12 12 - BLUE/RED
RLY COIL 86 - 13 13 - WHITE/RED

WIRING GUIDE, RECEPTACLE
MAIN PWR/RLY 30 - 14 14 - WHITE
PBS/AMP PWR - 15 15 - PWR DIN/RLY 87

A-RED L-WHITE
DIN GND - 16 16 - RELAY GND 85
B-GREEN M-BLUE W/BLACK T
PBS GND - 17 17 - GROUND
C-ORANGE N-BLACK W/WHITE T
AMP GND - 18 18 - BLK/WHT
D-RED W/WHITE T P-GREEN W/WHITE T
START RELAY - 19 19 - BLUE/WHT
STOP RELAY - 20 20 - BLK/RED

E-BLACK R-BLUE W/WHITE T
AMP TRIGGER - 21 21 - BLUE/BLK
F-RED W/BLACK T S-BLACK W/RED T
FUTURE USE - 22 22 - FUTURE USE
G-BLUE T-WHITE W/RED T
H-ORANGE W/BLACK T U-ORANGE W/RED T
J-GREEN W/BLACK T V-BLUE W/RED T
K-WHITE W/BLACK T
22 STATION TERMINAL BLOCK
04 ID0139782
490
ELECTRICAL DIAGRAM
REF PART
1. 213-391 - RECEPTACLE
2. 217-826 - RELAY (GROUND SWITCHING)
3. 217-826 - RELAY (POWER SWITCHING)
4. 217-826 - RELAY (POWER)
5. 217-405 - PROPORTIONAL AMPLIFIER
6. 217-406 - POTENTIOMETER
7. 217-810 - FUSE (10 AMP)
8. 213-314 - TERMINAL BLOCK 22 STATION
9. N/A - JUMPER
10. 499-237 - HYD CONTROL VALVE
11. 213-393 - RELAY HARNESS
12. 214-047 - WEATHER PACK (2-WAY FEMALE)
13. 214-103 - WEATHER PACK (2-WAY MALE)
14. 213-392 - WIRING HARNESS (SOLENOIDS)
15. 213-296 - DIN CONNECTOR
16. 215-224 1 3-WAY WP MALE CONNECTOR
17. 215-734 AR CABLE (16 GA, 2-CONDUCTOR) USE 1 @ 12'
18. 215-478 2 BUTT CONNECTOR (14-16 GA)
19. 214-103 1 2-WAY MALE CONNECTOR
20. 213-389 1 PENDANT ASSEMBLY
213-394 1 PENDANT CABLE
NOT SHOWN:
FOOTNOTES:
NOTE:
04 ID0139782
491
492
493
494
NOTES:
ID0134963
495
ACCESSORIES
496
FLUID MIXING ACCESSORIES
3
2
4
8
6
9 10
11
10 ID0109085
497
FLUID MIXING ACCESSORIES
REF PART
1. 259-195 1 VISCOSITY FUNNEL
2. 259-196 1 VISCOSITY CUP
3. 259-804 AR BENTONITE, QUIK-GEL (50 LB)
4. 259-805 AR LIQUID POLYMER, EZ-MUD (5 GAL)
5. 259-807 AR BENTONITE, BORE-GEL (50 LB)
6. 259-808 AR VISCOSIFIER, LIQUI-TROL (5 GAL)
7. 259-809 AR POWDER POLYMER, QUIK-TROL (20 LB)
8. 259-810 AR WET AGENT, CON-DET (5 GAL)
9. 259-821 AR 'PAC-R' FILTRATION CONTROL
10. 259-822 AR 'BARAZAN D+' VISCOSIFIER
11. 259-832 AR 'NO SAG' (20# BOX/10-2#BAGS)
NOT SHOWN:
191-158 1 DRILLING FLUID TEST KIT
259-487 1 SHEAROMETER
FOOTNOTES:
NOTE:
10 ID0109085
498
499
500
501
502
PIPE BOX
JT100
04 ID0068651
503
PIPE BOX
JT100
REF PART
303-941 PIPE BOX ASS'Y INCLUDES REF NO.'S 1, 3 & 4
1 369-694 1 PIPE BOX
2 348-091 1 PIPE BOX LIFT MOUNT
3 303-943 2 PIN
4 303-942 5 PIN
NOT SHOWN:
FOOTNOTES:
NOTE:
04 ID0068651
504
NOTES:
ID0134963
505
MISCELLANEOUS
ID0135063
506
SAE Bolt and Nut Torque Value Chart

Grade 5: UNC or UNF Thread
Size Hex nut, or bolt tapped into hex Hex top deformed locknut Flange nut, locknut, or bolt tapped
nut, or d&t hole into flange nut or d&t* hole
ft•lb N•m ft•lb N•m ft•lb N•m
1/4 12 16 8 11 20 27
5/16 25 34 15 20 45 60
3/8 40 54 25 34 75 100
7/16 65 90 40 55 125 170
1/2 100 135 60 80 190 260
9/16 150 200 90 125 270 370
5/8 200 270 120 165 370 500
3/4 350 475 210 285 650 880
7/8 560 760 340 460 1250 1425
1 840 1140 500 680 1580 2145
1-1/8 1030 1400 320 840 1950 3645
1-1/4 1460 1980 880 1195 2760 3475
Grade 8: UNC or UNF Thread
Size Hex nut, or bolt tapped into hex Hex top deformed locknut Flange nut, locknut, or bolt tapped
nut, or d&t hole into flange nut or d&t* hole
ft•lb N•m ft•lb N•m ft•lb N•m
1/4 14 19 10 14 24 33
5/16 30 40 18 25 50 70
3/8 55 73 35 50 90 125
7/16 85 115 50 70 140 190
1/2 130 175 80 110 220 300
9/16 190 260 110 150 310 420
5/8 260 355 160 245 430 585
3/4 450 610 270 365 750 1015
7/8 730 990 440 600 1210 1640
1 1090 1480 650 880 1320 2465
1-1/8 1550 2100 930 1260 2580 3500
1-1/4 2180 2955 1310 1780 3640 4935
*drilled and tapped

507
Metric Bolt and Cap Screw Torque Values
Size Class 4.8 Class 8.8 and 9.8 Class 10.9 Class 12.9
Lubricated Dry Lubricated Dry Lubricated Dry Lubricated Dry
N•m ft•lb N•m ft•lb N•m ft•lb N•m ft•lb N•m ft•lb N•m ft•lb N•m ft•lb N•m ft•lb
M6 4.8 3.5 6 4.5 9 6.5 11 8.5 13 9.5 17 12 15 11.5 19 14.5
M8 12 8.5 15 11 22 16 28 20 32 24 40 30 37 28 47 35
M10 23 17 29 21 43 32 55 40 63 47 80 60 75 55 95 70
M12 40 29 50 37 75 55 95 70 110 80 140 105 130 95 165 120
M14 63 47 80 60 120 88 150 110 175 130 225 165 205 150 260 190
M16 100 73 125 92 190 140 240 175 275 200 350 225 320 240 400 300
M18 135 100 175 125 260 195 330 250 375 275 475 350 440 325 560 410
M20 190 140 240 180 375 275 475 350 530 400 675 500 625 460 800 580
M22 260 190 330 250 510 375 650 475 725 540 925 675 850 625 1075 800
M24 330 250 425 310 650 475 825 600 925 675 1150 850 1075 800 1350 1000
M27 490 360 625 450 950 700 1200 875 1350 1000 1700 1250 1600 1150 2000 1500
M30 675 490 850 625 1600 950 1650 1200 1850 1350 2300 1700 2150 1600 2700 2000
M33 900 675 1150 850 1750 1300 2200 1650 2500 1850 3150 2350 2900 2150 3700 2750
M36 1150 850 1450 1075 2250 1650 2850 2100 3200 2350 4050 3000 3750 2750 4750 3500
Do not use these values if a different torque value or tightening procedure is given for specific application.
Torque values listed are for general use only. Check tightness of fasteners periodically.
Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical
property class fasteners.
Fasteners should be replaced with the same or higher property class. If higher property class fasteners are
used, these should only be tightened to strength of original.
Make sure fastener threads are clean and that the threads are properly started. This will prevent them from
cross threading or galling when tightened.
Tighten plastic insert or crimped type steel locknuts to approximately 50% of dry torque indicated on chart.
Apply torque to the nut - not the bolt head. Tighten toothed or serrated type locknuts to full torque value.
LUBRICATED means coated with lubricant. DRY means plain or zinc plated without any type of lubricant.
508
Hydraulic Cylinder Bolt Torque Chart
Bolt Size Bolt Cylinder Repair Kit Torque (ft•lb) Torque (N•m)
(inch) Part No. Part No.
1/2 106-096 190-165 90-100 120-135
5/8 106-097 190-166 & 190-169 180-200 245-270
3/4 106-098 190-167 & 190-170 290-325 395-440
7/8 106-122 190-172 & 190-174 410-640 550-625
1 106-145 190-175 & 190-189 630-700 855-950
1-1/8 106-146 190-177 770-850 1045-1170
As a general rule:
• 1/2-inch bolts are used in cylinders with 1-inch rods

• 5/8-inch bolts are used in cylinders with 1 1/4-inch rods
• 1-inch bolts are used in cylinders with 2-inch rods (one with 1 3/4-inch)
• 1-1/8-inch bolts are used in cylinders with 2-1/4-inch rods
IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair
kit contains a new bolt. Use it. Lubricate lightly and torque to value shown on chart.
509
SAE & ORS Hydraulic Fitting Replacement O-Ring
Chart
Fraction Dash SAE ORS

Size Size (Port Seal O-Ring) (Face Seal O-Ring)
Thread Size O-Ring P/N Thread Size O-Ring P/N
1/16 1 NA NA NA NA
1/8 2 5/16 - 24 NA NA NA
3/16 3 3/8 - 24 NA NA NA
1/4 4 7/16 - 20 155-760 9/16 - 18 157-037
5/16 5 1/2 - 20 NA NA NA
3/8 6 9/16 - 18 155-705 11/16 - 16 157-038
1/2 8 3/4 -16 155-706 13/16 - 16 157-039
5/8 10 7/8 - 14 155-707 1 - 14 157-040
3/4 12 1-1/16 - 12 155-709 1-3/16 - 12 157-017
7/8 14 1-3/16 - 12 155-747 NA NA
1 16 1-5/16 - 12 155-748 1-7/16 - 12 155-714
1-1/4 20 1-5/8 - 12 155-702 1-11/16 - 12 NA
1-1/2 24 1-7/8 - 12 157-001 2 -12 NA
2 32 2-1/2 - 12 NA NA NA
2-1/2 40 3 - 12 NA NA NA
3 48 3-1/2 - 12 NA NA NA
Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per
inch.
NA = not a current CMW part numbered o-ring, or dash size does not occur in current CMW applications
SAE = straight thread fitting that seals by sandwiching a hard o-ring between a shoulder on the male part
and an angular surface at the mouth of the female port.
ORS = o-ring face seal; a type of fitting that seals by compressing a hard, captive o-ring between two flat
parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface
510
JT70M1/JT80M1
Related Publications
Component Ass’y P/N
Model:
JT70M1/JT80M1 ... Parts Manual ................................................................... .............. 053-074
JT70M1/JT80M1 ... Operators Manual ............................................................ .............. 054-069
JT70M1/JT80M1 ... Repair Guide (Service Manual) ....................................... .............. 055-064
JT70M1/JT80M1 ... Supplementary Maint Guide - Trenchless ....................... .............. 055-485
JT70M1/JT80M1 ... Special Tools Guide ........................................................ .............. 052-901
Engine:
Deutz T1 ................. Parts Manual - BF6M1013ECP ............................... 194-086 .......... N/A
Deutz T2 ................. Parts Manual - BF6M1013ECP ............................... 194-372 .......... N/A
Deutz ..................... Parts Fiche Set - BF6M1013ECP .................................... .................. N/A
Deutz ..................... Deutz 1013 Oper Manual - BF6M1013ECP .................... .............. 054-119
Deutz ..................... Service (Shop) Manual - BF6M1013ECP ....................... .................. N/A
Deutz ..................... Problem Diagnosis Guide ................................................ .............. 050-555
Deutz ..................... Sales & Service Directory ................................................ .............. 050-556
Filters
Engine:
Air Filter Parts Ass’y ......................................................................................................... 195-448
Element (primary) ............................................................................................ 194-822
Air Stack Cap (5.000”) ..................................................................................................... 196-317
Oil Filter Element (spin-on) - Deutz ................................................................................. 159-332
Fuel Filter Element (pre-filter, cartridge) - Deutz .............................................................. 159-334
Element (primary, spin-on) - Deutz .............................................................. 159-435
Hydraulic:
Oil Filter Element (cartridge), Pall (HC9104FKS8H) - Charge ........................................ 149-354
Element (1-3/8-UNF, spin-on) ......................................................................... 159-074
Element (1-1/2-UNF, spin-on, Replacement) .................................................. 159-079
Element (1-1/2-UNF, spin-on, Break-In) .......................................................... 149-840
Oil Strainer (2-1/2-UN-20SF) ........................................................................................... 159-432
Water {H2O}:
Water Strainer (2.250” x 7.0”) - Y-Strainer ....................................................................... 159-239
Strainer (4.000” x 9.0”) - Y-Strainer ...................................................................... 159-490
Optional Kits
O-ring Repair Kit - FLG, ORS & SAE (15 different O-rings) ............................................ 190-051
O-ring Repair Kit - Field Service (46 different O-rings) .................................................... 190-052
VER.05 ID0113539
511
Parts Manual Change Request

(Please print clearly)
Date: _______________________ Dealer No. (required): _____________________________
Your Name: _____________________________ Position: _____________________________
Phone: _________________ Fax: _________________ E-mail: __________________
Publication Information:
Parts Manual No.: _____-_____ Model: __________
Illustration Part No.: Manual Page No.:

1. _____-_____ .......................................................... 1. __________
2. _____-_____ .......................................................... 2. __________
3. _____-_____ .......................................................... 3. __________
Nature of Change Request:
 Text  Graphics  Missing Information
Describe change requested (if possible, include copy of publication page with changes marked.):
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
Please fax completed form to

Parts Manual Department (580) 572-3525
Thank you for taking the time to submit this request. We will contact you if further information is
needed to process your request.
ID0135001
512
513
ID0040564
514
ID0135281

Jt7020 m1 Jt8020 - Parts Manual

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1

Поставка оборудования, запчастей,

This product is covered by one or more of the following patents:

Description and specifications in this book were current at publication. However,

Instructions on recommended equipment use and maintenance are in the Operator’s

Keep the following in mind when ordering ProTech replacement parts:

8/6/2010, Rev-B 800-001

EXCLUSIONS FROM PRODUCT WARRANTY

All incidental or consequential damages.

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY

IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE

Pipe Loader Systems

BATTERY BOX DOOR

200 GPM MUD PUMP

275-889 DECAL KIT - JT7020M1

CHARGE AIR COOLER

CHARGE AIR COOLER

BATTERY AND POWER CABLES

BATTERY AND POWER CABLES

1. 110-367 1 CLAMP (3-1/4" TO 4-1/8")

211-042 VOLTAGE LIMITER CABLE

HOSE TRACK REPAIR SECTION

HOSE TRACK REPAIR SECTION

CARRIAGE SIGHT TUBE

CARRIAGE SIGHT TUBE

PLANETARY GEARBOX - ROTATION

PLANETARY GEARBOX - ROTATION

166-141 PLANETARY GEARBOX - ROTATION

1. 500-818 3 DOWEL PIN (16mm X 40mm)

TRACK GROUP (STEEL) 1

TRACK GROUP (STEEL)

GROUND DRIVE PLANETARY GEARBOX

GROUND DRIVE PLANETARY GEARBOX

CAB ARM AND ROPS

CAB ARM AND ROPS

LEFT CONSOLE SWITCHES

LEFT CONSOLE SWITCHES

LEFT CONSOLE SWITCHES

450 PORT "A"

SPINDLE TRACK THRUST

LEFT THRUST MOTOR RIGHT THRUST MOTOR

FLUID HYDRAULIC MOTOR

FLUID HYDRAULIC PUMP

TO HOIST CONTROL VALVE

RIGHT FRONT STABILIZER

LEFT FRONT STABILIZER

RIGHT REAR STABILIZER

LEFT REAR STABILIZER

LEFT FRONT RIGHT FRONT

AUGER 2200 PSI

FROM ROTATION PUMP

2400 ROTATION 79.0 7.93 C.I. ROTATION 9.76 C.I.

THRUST 61.0 6.10 C.I. THRUST 6.10 C.I.

MUD 36.0 4.57 C.I. GROUND DRIVE 3.35 C.I.

AUXILIARY 20.0 1.78 C.I. FLUID 4.57 C.I.

SHUTTLE 24.0 C.I.

AUGER DRIVE 24.0 C.I.

GREASER 1.02 C.I.

HYDROSTATIC GAUGE HYDRAULICS

HYDROSTATIC GAUGE HYDRAULICS

1. 217-079 2 PRESSURE GAUGE (10,000PSI)

ROTATION PUMP HYDRAULICS

ROTATION PUMP HYDRAULICS