13-10-504

GARDNER DENVER@ 2Nd Editim

ELECTRA-SAVER @

STATIONARY SCREW
COMPRESSOR

MODELS
350 HP
EAYQS , EAYSS, (EAYPSC)
400 HP
EAYQT, EAYST, (EAYPTC)
500 HP
EAYQV, EAYSV, (EAYPVC)

PARTS LIST

Gardner
~i5r
 TABLE OF CONTENTS
Group Name 350,400,500 HP

Ordering Instructions .................................................................................................... Page 2

Introduction Page ....................................................................................................... Page 2
Thirteen Character Model Designations ....................................................................... Page 3
Compressor, Bare ......................................................................................................... Pages 4 & 5
Turn Valve, Oil Seal
Compressor Repair Ktis (Selectee) .............................................................................. Page 6
Compressor Tubing Group ........................................................................................... Page 7
Turn Valve Actuator & Mounting Group ....................................................................... Page 8
Actuator Valve & Mounting Group ................................................................................ Page 9
Compressor Inlet Valves & Mounting Group ................................................................ Page 10
Inlet Valve (Component Parts) ...................................................................................... Page 11
Purge Valve & Mounting Group .................................................................................... Page 12
Oil Reservoir Group ....................................................................................................... Page 13 -
Air Discharge Piping ...................................................................................................... Page 14
Oil Reservoir Group (Selective items) ........................................................................... Page 15
Relief Valve & Oil Separator Repair Kits
Oil Piping Group (Air-Cooled & Water-Cooled Units) .................................................. Page 16
Heat Exchanger Group (Water-Cooled Units) (35o & 45o HP Units) .......................... Page 17
Heat Exchanger Group (Water-Cooled Units) (500 HP) .............................................. Page 18
Aftercooler & Mounting Group (Water-Cooled Units) (Optional Equipment) ............ Page 19
f Water-Cooled Selective Items:
Fresh Water Sewice .............................................................................................. Page 20
Salt Water Sewice ................................................................................................. Page 21
Heat Exchanger, Temperature Regulator, Water Valve & Aftercooler
Oil Filter, Minimum Pressure Valve & Mixing Valve (Component Parts) .................... Page 22
Coupling (Compressor to Motor) & Miscellaneous Tube Fittings ............................... Page 23
Motor Mounting & Coupling (Selective) ....................................................................... Page 24
Base & Mounting Groups .............................................................................................. Page 25
Aftercooler Module (500 HP Only) ................................................................................ Page 26
Control Components &Tuting ..................................................................................... Page 27
Subtractive Pilot (Component Pafis) ............................................................................ Page 28
Oil Reservoir Pressure Swtich ....................................................................................... Page 29
Control Panels (Front & Back) ...................................................................................... Pages 30& 31
Control Items (Selective) ............................................................................................... Page 32
Tubing Schematic (Air & Oil) ......................................................................................... Page 33
Enclosure Group (Wiih Air filter) .................................................................................. Pages 34& 35
Recommended Spare Parts KtS . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pages 36& 37

NOTE: Groups not identified by HP are suitable for use on all units. On groups where HP is shown, select
proper page when ordering repair parts.

13-10-504 Page 1
 MAINTAIN COMPRESSOR RELiABILITY AND PERFORMANCE WITH
GENUINE GARDNER-DENVER AND JOY COMPRESSOR
PARTS AND SUPPORT SERVICES

Gardner-Denver and Joy Compressor genuine patis,
engineered to original tolerances, are designed for op-
timum dependability — specifically for Gardner-Denver
and Joy compressor systems. Design and material in-
novations are the result of years of experience with
hundreds of different compressor applications.
Reliability in materiils and quaiity assurance are incor-
porated in our genuine replacement parts.
Your authorized Gardner-Denver and Joy Compres-
sor distributor offers ail the backup you’il need. A
wortdw”de network of authorized distributors provides
the finest product support in the air compressor in-
dustry.
Your iocai authorized distributor maintains a iarge inven-
tory of genuine parts and he is backed up for emergency
parts by direct access to the Gardner-Denver industrial
Machinery Master Distribution Center (MDC) in Mem-
phis, Tennessee.
Your authorized distributor can support your Gardner-
Denver or Joy air compressor with these services:
1. Trained parts specialists to assist YOU in seiecting
the correct replacement parts
2. Factory warranted new and remanufactured rotary
screw air ends. Most popuiar modei remanufac-
tured air ends are maintained in stock at MDC for
purchase on an exchange basic with liberal core
credit avaiiable for the replacement unit.
3. A fuil iine of factory tested AEON ‘“ compressor
lubricants specifically formulated for use in
Gardner-Denver and Joy compressors.
4. Repair and maintenance kits designed with the
necessary parts to simpiify servicing your compres-
sor.
Authorized distributor service technicians are fac-
tory-trained and skilied in compressor maintenance
and repair. They are ready to respond and assist you
by providing fast, expert maintenance and repair
services.

For the location of your local authorized Gardner-Denver and Joy Air Compressor distributor refer to the yeilow
pages of your phone directory or contact:

Distribution Centec Factory

Gardner-Denver Industrial Machinery Gardner-Denver Industrial Machinery
Master Distribution Center 1800 Gardner Expressway
5585 East Shelby Drive Quincy, IL 62301
Memphis, TN 38115 Phone: (217) 222-5400
Phone: (901) 363-6100 Fax: (217) 2235897
Fax: (901) 393-1095

iNSTRUCTIONS FOR ORDERING REPAIR PARTS

When ordering parts, specify Compressor MODELj
Method of cooling, HORSEPOWER and SERIAL NUM-
BER (see namepiate on unit). Serial Number is aiso
stamped on top of the cylinder flange to the right of the
inlet housing.
All orders for Paits should be placed with the nearest
authorized distributor.
Where NOT specified, quantity of parts required per
compressor or unit is one (1); where more than one is
required per unit, quantity is indicated in parenthesis.
SPECIFY EXACTLY THE NUMBER OF PARTS RE-
QUIRED.
DO NOT ORDER BY SETS OR GROUPS.
To determine the Right Hand and Left Hand side of a
compressor, stand at the motor end and look toward the
compressor. Right Hand and Left Hand are indicated in
parenthesis following the part name, i.e. (RH) & (LH).

AIR ENDS

NOTE: Factory warranted new and rebuiit air ends are avaiiable from your authorized Gardner-Denver and Joy
Compressor Distributor.

13-10-504 Page 2
 Electra-SaverW Stationary Screw Compressor
350 HP -400 HP -500 HP
Thirteen Character Model Designations

Notice to Customer - To find the construction options for

your compressor unit, fill in the balance of letters from your EAY
compressor name plate. ——— ___ _
COLUMN NUMBER 1234567891011 12 13
Follow the line down and over from each letter thus filled in
to find the appropriate construction with which your machine
L -1
is equipped. The number”9 in any column space indicates
“NOT APPLICABLE,” the number “8’ in any column space
indicates SPECIAL DESIGN - REFER TO FACTORY ORDER
TICKEf.

COLUMNS 1,2 & 3- COMPRESSOR TYPE& SIZE

COLUMN 4- TYPE OF CONSTRUCTION

Q. Air-Cooled, Base Mounted
S. Water-Cooled, Base Mounted
COLUMN 5- HORSEPOWER
s. 3501-IP T 400HP V. 500 HP
COLUMN 6- ENGINEERING SPECIFICATION

COLUMN 7- OPERATING PRESSURE

D. 100 PSIG (60 HZ) N. 100 PSIG (50 HZ)
F. 125 PSIG (60 HZ) P. 125 PSIG (50 HZ)
H. 150 PSIG (60 HZ) R. 150 PSIG (50 HZ)
COLUMN 8 - CONTROL - Letter varies with Voltage to Transformer -
Refer to pages 10, 77& 72
A thru L - Dual Control M thru X - Duomatic Control
COLUMN 9- CONTROL ENCLOSURE& STARTERTYPE - Letters vary with o~tions - —
Refer to pages 10, 11& 12
A thru D - Magnetic Starter (NEMA 1)
E thru H - Magnetic Starter (NEMA IV)
I thru L - ttanual Starter (NEMA 1)
M thru P - Manual Starter (NEMA IV)
COLUMN 10 - ENCLOSURE & AIR FILTER - Refer to Daae 13
A - Standard Enclosure/Standard Air Fil~er-
.-
COLUMN 11 - COOLERS - Letters varv with Material. Manufacturer&
Aftercooler (if used) ~ Refer to pages 5 & 9
A thru H - Air Cooled
I thru T - Fresh Water Cooled
u thru X - Salt Water Cooled
COLUMN 12 - COOLER ELECTRICAL - Letters vary with Vo/tage -
Refer to pages 10, 11& 12i
Athru I - Air Cooled NEMA I
J thru S - Air Cooled NEMA IV
T thru X - Water Cooled
COLUMN 13 - COMPRESSOR MOTOR DRIVE
MOTORS ARE NOT LISTED IN THIS BOOK - When ordering replacement motor
for your unit, it is MOST IMPORTANT that the COMPLETE thirteen digit model num-
ber is given in order to obtain correct drive motor.

13-1~504 Page 3
 @
*
13-10-504 Page 4
 Det. Det.
No. Name of Part Qty Part No. No. Name of Part Qty Part No.

1 CYLINDER.............................. 1 200SSY002 40 BEARING-ROLLER ................. 1 12BA108

2 HOUSING-BEARING . ............. 1 207sSY006 41 BEARING-ROLLER ................. 1 12BA109
3 HOUSING-GEAR.................... 1 200SSY151 42 PIATE-BRG. RET. .................. 1 204SsY253
4 HOUSING-BEARING.............. 1 208ssy00 43 SCREW-HEX CAP .................. 3 655EG09N
44 SHIM-SET ............................... 1 77H21
5 COVER.,.................................. 1 200SSY225 45 BEARING-ROLLER................. 1 12BA107
6 ROTOR-MAIN......................... 1 202SSY010 46 SHIM ....................................... 1 77H65
7 ROTOR-SECONDARY........... 1 203SSY010
47 PLATE-BRG. RET. .................. 1 205SSY253
GASKET.................................. 1 207SSY715N 48 SCREW-HEX CAP .................. 3 655EF08N
: PIN-DOWEL............................ 2 26M112 49 RETAINER............................... 1 200SSY205
10 SCREW-HEX CAP, ................. 26 655EF080 50 SCREW-HEX CAP .................. 4 655ED04N
11 WASHER-LOCK ..................... 26 95B7 51 O-RING ................................... 1 200SsY205
12 SCREW-HEX CAP .................. 23 655EF110
WASHER-LOCK ..................... 23 95B7 52 SHIM ....................................... 203SsY732
;: GASKET.................................. 1 201SSY715N 53 SHIM ....................................... 1: 204SSY732
15 PIN-DOWEL............................ 2 62M112 54 SHIM ....................................... 16 205SsY732
16 SCREW-HEX CAP .................. 30 655EF080 55 SHIM ....................................... 207SSY732
17 WASHER-LOCK ..................... 30 95B7 56 SHIM ....................................... : 208SsY732

18 GASKET................................,. 1 200SSY715N 57 KEY-SQUARE......................... 1 35L20

19 PIN-DOWEL............................ 2 62M112 58 SCREW-HEX CAP .................. 2 75A68N
20 SCREW-HEX CAP .................. 27 655EF080 59 WASHER-PLAIN ..................... 2 95D169
3’
la 21 WASHER-LOCK ..................... 27 95B7 60 PLUG-SQ HD PIPE................. 1 64AC4
m
m
22 SHAFT. ................................... 1 200SSY050 61 PLUG-SQ HD PIPE................. 1 64AC4
62 PLUG-SQ HD PIPE................. 1 64AC2
23 PLATE-SEAL........................... 1 1S1236 63 PLUG-SQ HD PIPE................. 1 64AC4
24 HOUSING-SEAL..................... 1 200SSY362
25 SEAL-SHAFT.......................... 60BP21 * PLUG-SQ HD PIPE................. 64AC2
26 SCREW-HEX CAP .................. : 655EE050 * PLUG-SQ HD PIPE................. : 64AC4
27 WASHER-LOCK ..................... 6 95B5 * PLUG-SQ HD PIPE ................. 2 64AC3
28 SCREW-HEX CAP .................. 8 655EE050 * ADAPTOR-FILTER .................. 1 200SSY070
29 WASHER-LOCK ..................... 8 95B5 * FILTER-OIL ............................. 1 26A43
* NUT-HEX JAM ........................ 1 50G8
30 BEARING-ROLLER................. 2 12BA37 * NIPPLE-PIPE .......................... 2 63U8X14G
31 SPACER-SHAFT..................... 1 201SSY600
32 KEY-SQUARE.,.,,,................... 1 35L14 * TEE-PIPE ................................ 2 64G6G
33 SPACER.................................. 1 200SSY600 * TUBE-FORMED ...................... 1 201SSY857
BEARING-ROLLER................. 12BA4 * CONNECTOR-TUBE .............. 4 86E20
:; PLATE-BRG. RET.,,,,,,,,,,,,,,,,,, 201SSY253 * TUBE-FORMED,,,,,,,,,,,,,,,,,.,,,, 1 201ssY857
i
36 SCREW-HEX CAP.................. 3 75A18N * BRACKET ................................ i 202SSY142
* CLAMP .................................... 1 98H13
37 PLATE-BRG. RET................... 200SSY253 * GASKET-RING ........................ 5 25F13
38 SCREW-HEX CAP .................. : 655EG08N
39 SPACER-SHAFT..................... 1 202SSY600 * Not shown. ]
 COMPRESSOR TUBING GROUP

/%- “-”.\

(v----m

TOR-TUBL

B6N19’Ic

XN194

NIPPLE-PIPE
. /’
o
t’ 00
75 LMIS0 SCREW-FLANGED
o
9
0“ / 75 LM150 SCREW-WNWD
~~
0 o“ ,~-
.— \9BH,3 CUMP

I
202$$Y1357 TUBL-FORMED o ZOISSY142 BRACKET

K-I
$OAW5 NUT-FLAN~D

229 EAY81 O
 BARE COMPRESSOR REPAIR KITS
(350, 400 & 500 HP)

BARECOMPRESSOR
FIELD REPLACEMENT *GASKET
+ GEAR KIT PART NO. (INCLUDES GEARS) KIT

Psl HP MODEL 60 HZ 50 HZ 60 HZ 60 HZ PART NO.

350 ESSF (EAYPS) SSY67337 SSY68149 EAY68413 EAY72988 EAY68420

100 400 ESTF (EAYPT) SSY67338 SSY68150 EAY68414 EAY74788 EAY68420
500 ESVF (EAYPV) SSY67339 SSY68151 EAY68415 EAY72990 EAY68420

350 ESSF (EAYPS) SSY67363 SSY67337 EAY68412 EAY68413 EAY68420

125 400 ESTF (EAYPT) SSY67337 SSY67338 EAY68413 EAY68414 EAY68420
500 ESVF (EAYPV) SSY67364 SSY67339 EAY68416 EAY68415 EAY68420

350 ESSF (EAYPS) SSY67363 SSY67363 EAY68412 EAY68412 EAY68420

150 400 ESTF (EAYPT) SSY67363 SSY67337 EAY68412 EAY68413 EAY68420
500 ESVF (EAYPV) SSY67337 SSY67364 EAY68413 EAY68416 EAY68420

+ Gear Kit inciudesgears, keys, seaihousing o-ring, gearhousing gasketand miscellaneous shims.
* Gasket Kit isforcompiete unit, iessmotor.This inciudesabarecompressor (oniy)gasketkit, part numberSSY67336, which
maybe purchased separately.
AIRENDPERH.F?,HZ ANDPSI

(SSYAAB) AIR END #

AiR END # H.P. Psl HZ H.P. Psl HZ
01 350 100 60 04 350 125 60
350 125 50 350 150 60
400 125 60 350 150 50
400 150 50 400 150 60
500 150 60
06 500 125 60
02 400 100 60 500 150 50
500 125 50
07 350 350 50
08 400 100 50
03 500 100 60
500 125 50 09 , 500 100 50
 TURN VALVE ACTUATOR & MOUNTING GROUP

10 PCF,T “B” ON /-- 64AA5 PLUG-PIPE

ACT UL70Q VbLVE
,76D65 SETSCREW
E’~c::.y:E %i%tid 50AW24 LOCKNUT
~ippLEplpE _/~<~60DD65SEAL, FASTENER
[ONE EACH ENDI
200 RPA063 —./’ @
HEAD, CYLINDER
‘b ~25BC138N O-RING

u
6
Q~’oAM” ‘ACK’NG-R’NG ‘2)

& CONTROL PISTON ASM

SSLJ8Q585

1[
SHAFT, RACK POSITIONER I
200SSU081
>1 “:~.
200SSU360 RACK
75PIIN SCREW, NYLOCK (2)
,. It
O-RING .=BC13SN> !
a ‘ ‘<”

75A37 SCREW, 3/8 x2-314

SET SCRE
75A! SCREW; 3/8x! (2)
GEAR-Al)X.
95B3 WASHER-LOCK (3)
KEY.wOOD
[To compressor CYLINDER)
*TURN vALVE s’ BEARING
200 SSU180 HOUSING, ACTUATOR
(SEEPAGE I?9.A20.11
(WITH 64AC4 PLUGI
~ = 25,C13,N O-RING

a
~= 60AM46 PACKING-RING (2)
I

‘=-’oos9J(3s’ CYLINDER-CONTROL

*TURN VALVE INCLL)DES:

[

201 SSY050 SHAFT

q —25Bc138N O-RING
200 SSY238 VALVE HEAD, CYLINDER
62R 161 PIN 200 RPA083—. +. 79AL5 STu D
& I
NI??L:-?IPE 63 DIG-$

ELBOW-TUBE 66E64~

ToPOR,”A-<N<::;;::;:CK
ACT UATCR Y:LVE
64AA5 PLUG-PIPE
(sEE FAGE ;35 A20.2A)

13-10-504 Page8
 ACTUATOR VALVE & MOUNTING GROUP

Z7P48 GA(JG[
/-
64G30 TEE-PIPE

63Dl C NIPPLE-PIPE /- 63DIG NIPPLE-PIPE

64EB368 COUPLING-PIPE
86E64 ELBOw-PIPE

\~
B5G5 TUBE

To
COMPRESSOR K.

86E60 ELBOW-N8L
20C9398 VALVE-SUB PILOT
.
%~ 85G5 TU8L

. B6EI0 CONNECTOR-TUBE
b
Y
/ I 86E3 CONNECTOR-TUBL
(2) 75LM78 SCREW-FLANGED TO
I
3’
(0
J - 201EAY141 BRACKET
COMPRESSOR
SUMP
90AR42T ACTUATOR-VALVE
m UJ 50AW3 NU7-FLANGE L [ 11

w-
8,,3 .B,2\

. ~~K{fi::&’i’RLvE)
.<-8
CA /
86[ 10 CONNECTOR-TLIBE To
A COMPRESSOR
A
. , CYLINDER
8565 T(IBL

/B CB ‘<
\& “< 8565 TUBL
TO BOTIOM < /
7/vALvE ‘
233 EAY81O ACTUATOR Y 86E65 ELBOW-TUBE
/“
TO TOP
T/ VAIVE ~~ 64AA6PLUG-SQ tiD PIPE
ACTUATOR
86EI0 CONNECTOR-TUBE
 INLET VALVES & MOUNTING GROUP

(2)

&E64

~— w
I
I
I

q$!i!i$
!
I ;
.,
.r
(16)655EG060 =REW-HEX CAP
1°
c1 (16)95B8 WASHER-LOCK

1
I

200S%690 MANIFOLD- lNLET~

25Ct396 G4SKET
(12) 7W52 SCREW-HEX CAP
@s5’L
. “

(12~9589 WASHER-LOCK (z$x\\w:

NIPPLE HOSE

207 EAY81 O

13-10-504 Page 10
 INLET VALVE ASSEMBLY-- SII54ID
Piston LUJJCLine From
——— ——
r 200SSW044 VALVE-INLET1
i 200SSW483 GUJD13 i A=mp
1;

12
16
L

SPRIN
TO INLET MANIFOLD

m 6’

~.

(CAP TO CYLINDER)
NOTE: QUANTITY OF PAJLTSSHOWN IS FOR
\ 655ED040 SCREW(6) ONE VALVE. TWO (2) VALVES ARE
( 9583 WASHER-LOCK (6) REQUIRED PEI{ UNIT.

I
 PURGE VALVE & MOUNTING GROUP

FROM
DISCHARGE
TO To INLET VALVE MANIFOLD
INLET
MANIFOLD

H/-’ FROM
DISCHARGE

47
w
/’ ‘ ~2
~MANIFOLD

-H ~1
/2
@

TO
MANIFOLD
223 EAY81 O

Order by part number and description. Reference numbers for your convenience only.
Ref.
No. Name of Part Qty. Part No.

1 NIPPLE-HOSE ............................................................................................... 4 29C26

2 BUSHING-PIPE ............................................................................................. 4 64E14
3 TEE-PIPE ....................................................................................................... 2 64G8G
4 NIPPLE-PIPE ................................................................................................. 2 63H1G
5 VALVE-AIR CONTROL .................................................................................. 1 90AR262
6 ELBOW-TUBE ................................................................................................ 1 86E60
7 SCREW-SoHd CAP ....................................................................................... 2 75P42
8 WASHER-PIAIN ............................................................................................ 2 95.42
9 WASHER-LOCK............................................................................................. 2 95B2
10 NUT-HEX ....................................................................................................... 2 50B2
+ CLAMP-HOSE ............................................................................................... 8 29B35
+ HOSE ............................................................................................................. 4 R14*
+ REPAIR KIT (Gaskets, O-Rings & Springs) .................................................. 1 2109654
+ Not shown on illustration.
* Length to be specified when ordered.

13-10-504 Page 12
 OIL RESERVOIR GROUP
ELBOW-TUBE 86E64—

200 ESV073 FL.ANGE, DISCHARGE

655EJ160 scREw, l-v4x 4(17)
6wXM0 SCREW, l-1/4X8-l/2 (2)
95B12 WASHER-LOCK (19)
./ (FLANGE TO TOWER)

/ OIL RETURN
TO (TO COMPRESSOR)
AIR DISCHARGE LINE

- -“’”i’~
OIL SEPARATOR> ---
t
(FIRST STAGE)
55630
i
63(342G NIPPLE TO SEPARATOR DIFFERENTIAL ,--86ldl9 TEE-TUBE
90AR330VALVE-GLOBE .W ! PRESSURE GAUGE /’”

A,)

COMP.

(8)

TO MANIFOLD (ON. PIPING)

075864
 AIR DISCHARGE PIPING
(k4/MANIFOLD TUBING)*

u -BOLT 15u48
2081230EAY81 O (2) ’WASHER-PLAIN 95A5
(2) WASHER-LOCK 95B5
64DIOG ELL-PIPE ST (2) NUT-HEX 50B5 k
(TO BRACKET)
FROM DISCHARGE FLANGE ~ FINAL AIR
/ > 1 n
/’ / DISCHARGE

(cONTROL
<’
PANEL)
TO OIL SEP. GAUGE-
63 N80X780G
\\
NIPPLE
85G3 ‘\
~ — 86E60

‘MGELBOw-’’pEs?\?\
‘-201ESVI08
BRACKET

64S2G ELL -PIPE

86E70 ELI--TUBE /!
85E8A36 TUBE &5.5EE080_sCFE& (2)

86~18 CONNECTOR-TUBE 95A5 WASHER-PLAIN (2)

90J129 VALVE-CHECK a63F21 NIPPLE 95B5 WASHER-LOCK (2-)
64D5G ELL–STREET Y 50B5 NUT-HEX (2)
64S2G ELL -PIPE (BRACKET TO BASE)
63EIG- NIPP.LE

G FOOTNOTE
12

‘86E65 ELBOW-TUBE (TO FILTER)

C75065
 OIL RESERVOIR GROUP
(SelectiveItems)

Name of Part 350,400 &500HP

VALVE-RELIEF (Set 125 Lbs.) ....................................................................... 90AR110

VALVE-RELIEF (Set 150 Lbs.) ....................................................................... 90AR111
VALVE-RELIEF (Set 175 Lbs.) ....................................................................... 90AR264

REPAIR KIT, WITh Separator 55B30 .............................................................. EAY80129

NOTE: Repair Kit includes Separator, Discharge flange Gasket and Internal Tubing as shown in
illustration below.

PIPE PLuG
‘r
COVER PLATE ~ \

OR

o
R

R-T IJBE

PL E
01 L

* Gaskets are bonded to separators but maybe purchased separately for repair.

13-10-504 Page 15
 OIL PIPING GROUP
“C” Construction

~!
;,
I
,,2<
,
202ESVI 16 MANIFOLD.• IL
FOR AIR COOLED UNITSI
::::~~$!!!%
:/<
,4
Q
[:1... j ;
\ ---- :/

~ a
I
I ‘:;:::<] ~ ~Z~116MANljLD-OIL
I
t
I
._.. ——— —_______ .

/G@-+ o
/ 64EB57 COUPLING-FLEX.

/’ o
w
MIXING VALVE MTG. ‘1 - ~
(2) 25C2C07 GASKET Q
I 8)655 EFIO0 SCREW q FROM01 L RESERVOIR 2COESV369 FILT
o
( 8195B7 W4SPER-LCXK La ~ ..% ~~*NIPPLE-PIPE
e
( 8)50B7 NUT-HEX ) 25 C2007N GASKET ~ ~p>,
l)655EF120 SCREW \ 1,~ * (TO COMPRESSOR SUMP ) /
I)95B7 WASHER-LOCK ‘~>,/{;”:=i.

1---’
25C2C07N GASKET
llcf10’J ,,, ,’r u-” .
~< ‘+U”U= (4)655 EF080 SCREW

z
a o S@fW28 VALVE, THERM. MIXING
(4) 9567 WASHER- LOCK

SD o 64C14G ELBOW -PIPE

d Tii?
us
\m.
‘+” “3AJ40xmN’ppLE-p’pE
s 64EB57 COUPLING-FLEX.
2DOEAYI16 MANIFOLO.OIL
‘ For component parts of oil
fi5-KW U-BOLT filter and mixing valve, see
L-J\ xl
page 139-B20-6.
/-==AA )“’111

‘LuG-p’pEk5?JJ
64’”7 F Y
200EAYIOB BRACKET
655EO060 SCREW(2)
95A’ WASHER-FtAIN (4 )
95B3 WASHER-LOCK(2) 219EAY81 O
5083 NUT-HEX. (2)Y’

D76373
 HEAT EXCHANGER GROUP – “C” Construction
(Oil & Water Piping) (350 & 400 HP Units)

(tiEAT EXCHANGER TO SUPPORT)

fJS5EO040SCREW (a) . BUSHING+3PE 64E25> (OpTIONAL)
95A3
95B3
50B3
WASHER-PLAIN
WASHER-LOCK
NUT-HEX (8)
(16)
(8) ‘\ 63L22G’N\~ ‘HERMAL
“PPLE”P’PE
UNION-STRAIGHT s47?> ‘ULB
‘PEN’NG b> 64AA7 PLUG-PIPE

J
2otEsv165 SUpPORT

“1
\ \
-1

(SuppORT To BASE)
64E12 BUSHING.FIPE ‘
E56EG060 SCREW (4)
95A8 WASHER-PLAIN (8) —
95B8 WASHER-LOCK (4)
/ -
50B8 NUT-HEX (4)

BIJSHING
64E12
TEE-PIPE 64G IG
\ N
PLUG-PIPE
64A27m \\
I
3K5G NIFPLE.PIPE
CAP

)\\’A r’\ @

:W%%5--+% \ z NIPPLE-IWF.

UPE
E12LxJSHIW.17PE ‘\/“ -/ - ~ 63AJ32 x466 N,fJpLE.p,pE

.,, - \ . .

z lj3,2,~ N,~LE. p,p~

/“ 64C9G ELBOW-PIPE (2) \

I
218EAY81O
t Selective – See page 139-A20-5a(W) or 139-A20-5b(W).
D76374
 HEAT EXCHANGER GROUP – “C” Construction
(Oil & Water Piping) (500 HP Units)

(HEAT EXCNANGER TO SUPPCfrT)

a55Ecb340 acREw (8) *F* . e
95A3 WASHER- PLAIN (16) ;~gg
9583 WASHER-LOCK (8)

‘0’3 ‘UT-HEX ‘“’\~

.0
0
201 ESV165 SUPPORT
‘.

(SUPPORT To BASE)
e55EoOW @CWm (4) 1
95A8 WASHER-PLAIN(8)
9588 WASHER-LOCK(4)
E 50B8 NUT-HEX (4) 0:
,
#?KIO NIFFII-FIPfZ o [2) 63AJWX46 NIPPLE-PIPE I

?
“ill
BUSHING
64E12
TO MIXING
i
VALVE

o
-.
FROM MIXING VALVE
& TEE-PIPE 64GI [
\ \ \.

J-j-j J1
PLUG-PIPE 64A27 /h) esm=tze ecR134+lEKw

2
m
BUSHING :L~&PE
-63K18 NIPPLE-PIPE
\
+--%:= ~=LOcK
3KI0 NIPPLE-PIFf i 64E12 EUSHING-PIFE .
(D $$9
,L.~>.Q ‘~ -..~
--64D9 ELBCAV-PIFE ST. ./$$<.6;8 -:2%
\
\ @ <= 64,25 BuSHING-PIPE
63AJ32X46 64C9 ELI?W- FIFf-
WATER IN /’ y< ‘ NIPPLE-FIPE
6.3L14NIPFtE-PFE ---” @!&G, ~pl’~LE”plpE
EK18 NIFFLE+lPE J
TEE. PIPE 64G22_T\!!!
& ~63L20NIPPLE-I=IW
F <f=JAJ~~x46 N,pPLE. p,pE
%;:GP:F’=+ @@ +4E12 BUSHlt& FIPE ‘ z’
~6@9 ELKAIHIPE sT. ,-
\ .
,,.~;;,y \@!%./@l /@”’ -2C09589 COUPLING-FLEX
/’
P,”.,,;,v>jy .,,,[’3
~ 63AJ32x46 NIPPL&PIPE
ma.
< 64C9 ELBCW+PIPE
;:1 \ Y 63LI 4 NIPPLE PIPE
//[ \\ \64~2 UN,ON.CJRA,(J+T
NIPPLE PIPE 63L22

NIPPLE-PIFE 634J32x46

COUPLING-FLEX.
)
[(
\63L16
(
6f{~2C%y~p>W20NIPnE”PlpE
NIPPLE-PIPE
64A27 PLUG-PIPE

2Cm569
&r 63L18NIFFI-E-PIPE

NOTE: Add suffii “G”to all pipe fiiing part numbers except pipe plugs, bushings&flanges.
D76639
 AFTERCOOLER & MOUNTINb GROUP – “C” Construction
(Optional Equipment)

. ..---- ,
“8‘:WP’E> J,$9>
by...”
\(
(11/x9c )
< 200 ESP077 DECAL
63K5 NlfflE-PFE — IWATERIN)
[l[x6i - 6+8 ELW PIPE
(l~xti)
J ‘\ /7’~~;:&Y!_

CAP

+Ex CAP

~._
COUPLINGPIPE 648K6( l{)

15U58u flOLr
9543 WASHEflPLAIN fi’1
S283 NUT HEX [4)
ZOIEAYI08E#ACKET /-+
- WA6HERPLAIN(4; a
9&& U#& LOCKC?) ..
l--t
auaEoo7a
acREw@(a
Note:
(1) Fasteners(screws,nuta,eto.)are notshown. Rafarto orderinginstructions
page.
(2) No oakwateraflercooleravailable, E76375
 SELECTIVE ITEMS - WATER-COOLED UNITS
(Fresh Water Service)

350 HORSEPOWER 400 HORSEPOWER 500 HORSEPOWER

VENDOR VENDOR VENDOR
***Thermal ***Thermal ***Thermal g~~~dn
Name of Part Young Transfer Young Transfer Transfer

Heat Exchanger (2 , Incl. next 5 parts ................ 200ESs349 204ESS349 201SSP349 205ESP349 202ESV349 200ESV349
Bonnet, Inlet-Outlet (2) ................................ 2010280 * 2109085 2010280 * 2109085 2109085 2109120
Gasket, Inlet-Outlet (2) ................................ 2010252 2109063 2010252 2109083 2109063 2010294
Bonnet, Return (2) ....................................... 2010281 * 2109068 2010281 * 2109066 2109081 2109119
Gasket, Return (2) ........................................ 2010204 2109084 2010204 2109084 2109084 2010295
Anode-Zinc (4) ............................................. 2010284 2109068 2010284 2109088 2109057 2008288
Regulator-Temperature (Trerice) .........................
** Asm Stem Packing ......................................
** Thermal System Kit......................................
Regulator-Temperature (Trerice) ......................... 90AR152 90AR152 90AR152
** Asm Stem Packing ...................................... 2109051 2109051 2109051
** Thermal System Kit...................................... 2109490 2109490 2109490
Valve-Solenoid, Magnetic Water (Nema 1) ......... 91 B2 91 B2 91 B2
Valve-Solenoid, Magnetic Water (Nema 2) ......... 91 B23 91 B23 91 B23

VENDOR VENDOR VENDOR

American Standard American Standard American Standard
Aftercooier, inc. next 3 parts ............................... 48Z84 48Z84 48Z84
Gasket (2) ..................................................... 2109145 2109145 2109145
Ring-Packing (2) .......................................... 2109148 2109148 2109148
Ring-Lantern (Nyion) .................................,, 2109147 2109147 2109147
Separator, Moisture ............................................. 83C1O 83C1O 83C1O
Trap, Separator, inci. next 3 items ...................... 83C41 83C41 83C41
Gasket, Cap ................................................. 2109518 2109518 2109518
Gasket, Retainer .......................................... 2109519 2109519 210951
Screen, Strainer ........................................... 2109520 2109520 2109520

* When purchasing bonnet for “Young” Heat Exchanger, gasket and pipe plugs are inciuded.
** Furnish as required for repair of complete temperature reguiator (kit consists of remote buib, capiliary tube and bellows).
*** Thermal Transfer used on current production un~s.
 SELECTIVE ITEMS - WATER-COOLED UNITS
(Salt Water Service)

350 HORSEPOWER 400 HORSEPOWER

VENDOR VENDOR
Thermal Thermal
PART NAME & DESCRIPTION Young Transfer Young Transfer

Heat Exchanger, Incl. next 6 parts: —— 203ESS349 -— 204ESP349

Bracket, Mounting (2) -.— 2109067 2109067
Gasket, Inlet-Outlet 2109063 —— 2109063
Bonnet, Inlet-Outlet 2109077 2109077
Gasket, Return -— - 2109064 2109064
Bonnet, Return —.- 2109076 ——— 2109076
Anode-Zinc (2) 2109068 .-— 2109068

Regulator-Temperature (Trerice) —-—

** Asm Stem Packing
** Thermal System Kit ..-— —

Regulator-Temperature (Trerice) 90AR106 9OAR1O6

** Asm Stem Packing .— 2109051 2109051
** Thermal System Kit 2109490 2109490

** Furnish as required for repair of complete temperature regulator (kit consists of remote bulb, capillary tube and bellows).
 OIL FILTER, MINIMUM PRESSURE 8 MIXING VALVES
(COMPONENT PARTS)

2COESW76 SCREW-ADJ

d“no’’’L:’’’o---
w
2109463

C,”2-?2J
ASM

Ml+nnllvu
WINDOW

nli’ie
203 ESMlm ADAPTOR
25F39 GASKET-RING
50AW17 LOCKNUT h
“\
HOUSING
200ESV
zFILTER HEAD
1 IR
m
GE
~– 25EIC204 Qti. “’”
200 ESV527A
O-RING, HEAD ASM MINIMUM PRESSURE VALVE ——
/ (cOMPLETE)

I
2109369 BAFFLE
/
— ASM INDICATOR SPRING 78W9
\ A7
=2109125 o.R,NG 25BCI H3>>
INCLUOES G
‘/, 54C214 ORING
‘& SHUTTLE
VALVE, PRES.$URE 200 ESV527
150 1
~ 1’ VALVE
O-RING 25BC “

Y ‘pR’NG78A365\ ./’ (Y FROM HEAT EXCNANGER

OR
\ 2109086 ‘As” ‘ALVE 200ssK0448’ / OIL COOLER
_* ELEMENT (ASM)
~ SEAT 200 ESV256>
(INCL, HEAO MING)
SCREW (2) o
75P6 @ o 0
=xoo/
0 0 D o
Q
,RoM/”’” : o
‘Q , ..
20’3469 ELEMENT (2)( 140”F) Q
DISCHARGE
( W/O BYPASS)
MANIFOLD
o
.
HOUSING
B

&Qg:~5
SSOR

,- DRAIN PLUG
2010695 GASKET, I-IOUSING
b

/“ ~ ~-covERtH@JslNG
1- –- ./”” C)
200 ESV369 FILTER-OIL – -1
TO VALVE, THERMAL MIXING 90 AR228 -’”
(cOMpLE T E I
OIL FILTER 8 (MC” CONSTRUCTIONI
COMPRESSOR
208EAY81 o D75869
* BUNA N DISC # 200SSK067
VITON DISC # 201 SSK067
 COUPLING a MISC. TUBE FITTINGS

TO OIL FILTER GAUGE

{ (PRESSURE DROP)

135G3
n OIL RETURN LINE (SEE PAGE 139-A20-4b)

86E4 ~
! ~0,1 L FILTER
CONNECTOR-TUBE

A&

OIL PIPING -i” ‘\ I ,86E9 CONNECTOR-TUBE

(SEE 21D235 SWITCH-TEMP. (PROBE)

FROM ACTUATOR VALVE

“EB”’)
ELBOW-

BE

-u
f2
m
E TO OIL FILTER GAUGE
ATION
(PRESSURE DROP) PMENT)

P. /“’ ,9
.
;
I
‘.\
‘.
.,.’
‘
,’ >,,. Y
*ADAPTOR,
_._L
INSPECTION PLATE
\l
, ,-:..,
6:” .. i i
, ; ., ..J
,$ ..:) ; a MOUNTING PARTS
I :: ?
~. I ‘. Z
,. &./
\
\ : , ,“’
‘ \l,.,. < MOTOR

(SELECTIVE)

tPRIOR TO SERIAL NUMBER 777754, TEMPSWITCH24CA779 aTEMf? pROBE 24 CA780 WERE USED,
FOR REPAIR ORDER KIT NUMBER EAQ76381.
*SEE PAGE 139-A20-7A FOR PART NUMBERS, COUPLING IS SELECTIVE.
C75870
 +++++ ++-1-+++cofQN~
+

;:;
::::
::::
:::~
::.:
::::
:;:
..:

.s-4
-10

4
 OIL RESERVOIR MOu NT)NG
AIR DISCHARGE LINE SUPPORTS

~ ~WITHOUT AFTERCOOLER

(OPTIONAL EQUIPMENT)
LOW TORQUE CONTROL
(2)655 EC040 SCREW
(2)95AI wASHER-PLAIN
(2)95EII wASHER. LOCK
(1) 2@6AQ149 BRACKET

!
‘\. ‘\,,
I
coNTROL BOX MTG
f / ( CONTROL SUPPORT) \ .
1A 1 -f-”-. e.”!, m . . . . .. ..- .
cwLnT 110 tlnALKL I
(2175A54 SCREW ●
x–
(2)655 EE080 SCREW
(2)95A5 WA5HER-PL 08
(2)9565 wAStiER-LK l-m- ,
01 3AILJ

s)

b
( COMPRESSOR MOUNTING)
14149C48 ISOLATOR- VIB
(t3)655EE050 SCREW
E (8)95B5 WV5HER-LOCK
(8) 50B5 NUT- HEX

C75871
 OIL COOLER GROUP

PART NAME & DESCRIPTION 350/400 HP 500 HP

WITHOUT AFTERCOOLER

ASSY. MODULE (COMPLetE)......................................... 201EAY204 203 EAY204

ASSY. OIL COOLER .......................................................... 2116205 2116207
FAN 2116209 ..................................................................... 2116209 2116210
FAN GUARD ....................................................................... 2116211 2116212

WITH AfTERCOOLER

ASSY. MODULE (COMPLHE) ......................................... 202EAY204 204EAY204

ASSY. OIL COOLER .......................................................... 2116205 2116207
ASSY. AFTERCOOLER ...................................................... 2116206 2116208
FAN ................................................................................... 2116209 2116210
FAN GUARD....................................................................... 2116211 2116212

NOTE:
Assy. module part numbers shown are for units furnished with 230/460 volt van motor mounted by vendor.

13-10-504 Page 26
 CONTROL COMPONENTS & TUBING*

%-’,’
@--%
& e5G5

v/ 03
GAUGE 27 P45- 5 >0 CONTROL
VALVE, SHUTTLE 5?OAR107\
{CISCI+ARGEPRES5URE) \ @ ,’–
BOX
VALVE-SUBTRACTIVE PILOT
/
-!
‘\ ~ \
=“+w139 A14. IOA)
(SEE FAGE \ ‘“:,

To
/ o .\. >
INLET VALVES
TEE. PIPE 64G3G ‘ 6
//‘
0 Q
FROM OISCH. M.ANIFOLO

85G5
* u
4 #
/“ w +!!!?
.

\ k 4

65G5

cRoss’64KlG~
/
A

a ‘
I ./0” =5’/,0

FILTER, AIR LINE d

T
L
k’, & N
‘ k: FROM MIN PRESS. VALVE
a DISCHARGE MAN IFOLO

T
85G5 64 AA5-
y
o ., +-

&
8565

d-
TO SUBTR PILOT
[ON hCTUA70R VAL’#E)
PLUG
..P &~
L/ 0
&\
4-w’
=5LII0
FILTER-AIR LINEd
#

/“” tZ$FOR REPAIR.. AIR FILTER KIT EAY69012

Q UNCLUOES ELEMENT a O-RINGS)

o
/ 0

%“ o
TO CONTROL BOXJ
$7’ ‘200 EAYI18 BRACKET
(CONTROLSUPPORT]

KEYEO BY NUMBER:
I--64EE36B COUPLING, INCL. LOCKNUT (3)
2..63 U4XIOG NIPPLE, SCH 80 (6)

4.-86E64 ELBOW-TUBE (7)

5--86E9 CONNECTOR-TUBE (i)

*PART NO SHOWN FOR TUBING

ORDER LENGTH REOUIRED
!S SIZE ON LY.. -8SG3=
IMAY BE ORO IN EIULK). -85 G5a3/B-OD
1/4-00

L o
\
o

13-10-504 Page 27
 SUBTRACTIVE PILOT VALVE - 2009398
(SEE NOTE)

BUTTON, SPFfING 2008891

~r2008952 ““w- “ES’””’
50Y2 LOCKNUT
SPRING, PRESSURE 2008014

DAMpER 200871 I Y 2008888 NUT, PRESSURE PLATE

g 3

?
(n STOP, DIAPHRAGM 2008016
o
& a 95B I WASHER - LOCK
(BRONZE) DIAPHRAGM 2008018
(Set of 5) 2008015 PLATE, PRESSURE

2008017 GASKET (DURABLA)

DISC - SEAT 2010080
~2008019 GASKET (DURABLA)
7
2000021 RING - SEAT

B74408X

NOTE: It is necessmy to replace some parts in groups to insure satisfactory repair. When replacing diaphragm also replace both
diaphragm and seat gaskets. When repiacing seat disc or seat ring replace also the mating seat ring or disc and the seat disc
gasket.
 OIL RESERVOIR PRESSURE SWITCH

.4
204 ESG141 BRACKET

(2)50KI
(*IO)
NUT- HEX MACHn
/)+- ‘ .
&18H99SWITCH-PRESSURE

(2) 75LM97 sCREW-FLANGED_

(1/4 x 1“1/4) $jL
‘\ l\ /“

---
K
2
(n
k/ \ .t
<“
~

‘1”

)
(D
R)
w

6
\&
(2)~Aw:l;,T-FLAN,ED~b’\\~ <f
! (2 K35D7WASHER-PLAIN
64C2 ELBOW-PIPE (1/4)

(2)75G24 SCREW-h4ACHlNE R
(*IO x 1-1/4) 86E4 CONNECTOR-TUBE (I)4T X 114P)

85E4A TUBE (1/41

A
TO OIL RESERVOIR -
C76497

1
 * CONTROL PANELS (“C” CONSTRUCTION)
(Gauge Panel)

- —.
r------
\ (Return) To Comp. Discharge Manifold
‘1
To Oil Sep. Press. Gauge \, , CAPILLARY TUBE .
.. \
85’G3 \ .{
\ COUPLING
.,”” YLO-I —
rEE-TUllE o \
.% ~ GAUGE MOUNIVNG PARTS .
85G3 ‘w< ’’BK’
P
‘m
I
To
Discl~arge Manifold \
~Q$%.. . -..
,.\ h ‘+l:::pA..L.augY

U “\ “..
Panel
\
. \
.4

(Panel to Support) -‘
\ ‘7
(4) SCREW-HEX CAP 75A1
(4) WASHER-LOCK 95B3
(4) NUT-HEX 50B3
2’
m SUPPORT 200 ESV146 *
m
~
To —-—
Top (LH) Port
On Control Box

TEE-TUBE 2009284 —

(4) COUPLING 86A168 —

(Incl.
..— Washer & Nut)
CONNECTOR-TUBE
{A
‘4) “E’ > > /=;,
‘ x Comp. Sump To Reservoir Tower
/,,/’ ,/’:.$.:: ,. ::’”1:’11:.
J’$%w’ I
(4) 85G3 . .... \
</ - ‘.<p’ufz’
/“ I
,,/’ ‘ CONNECTOR (3) \ \.J
./ / . .
/’ ..’ ‘
/’ TO Discharge Manifold \
,/ /’ ‘ To-Reservoir Tower

(
TO Compressor
To Compressor Oil Line

Sump
Not shown:

201EAY225 COVER, Tube

\J .

75LM97 SCREW, To Bsse (4)

50AW4 NUT, To Base (4) 2OOESV81O D76377
 CONTROL PANELS (“C” CONSTRUCTION)
(13ectricd Panel)
(Effective With S/N 777754)

(TO SUPPORTS) /

A
SWITCH, SELECTOR ELBOW-TUBE 86E60
(LOWOEMAMO MOOE) \
24 CA782
P
HOURMETER
/’

r
I
2009369 (60 HZ)
2009370 (50 HZ) COUPLING, BULKHEAD ~ONTjLMANIFoLD
/-t36A169 (5)
A
/
‘SWITCH, STARTZSTOP- RESET
[ {- -Q”I

“/2’
,) ,f.\,, !)7
/
\>RJx.
,. .: .* I
@
.
i>
t (SELECTIVE)

e ~‘.~’!i:”~’”:::,
@ ,, ‘i f+
‘: @ ._+;fl$;;;j;MER
.
,!. . ,
,-
r

~q
, *II
‘{

-w
J(

~... ...,.
---

,
— 24 CA771 RELAY
(WATERCOOLEDUNITS)

t
PILOT LIGHT, . ~+-;,””
DUALindicating/’ ,; ;- ,. ::
,, .,-” ‘\
,. ‘. AL
‘.,
)
D-1)
o

$? p

EL80W-TUBE(2) >-86E59 ELBOW-TUBE END BLOCK-TERMINAL 24 CA924 w ,! (V

K
/’
< TO REGULATOR .PRESSURE 88 H26=’ ./
BLOWOOWN
VALVE GAUGE.PRESSURE 27P104

t Selective items - see page 139-C20-lla.

 CONTROL ITEMS (“C” CONSTRUCTION)
(Selective)
Automatic Start-
Constant Speed Timed Stop

Part Name & Description Nema 1 Nema 4 Nema 1 Nema 4

BOX-CONTROL ................................ 200ESO179 201ESO179 203EAQ170 204EAQ179

PANEL Electrical .............................. 207ESO216 208ESO216 207ESO216 208SE0216
BOOT, Transparent (PB) .................. 24CA281 .— 24CA281

O-RING, Bulkhead (4) ....................... 24A383 —— 24A383

GASKet, Hourmeter ......................... 201ESK715 ----- 201ESK715

SEAL-PLUG (2) ................................. 24A509 —. 24A509

SWITCH, Start/Stop-Reset (Momentary)* 24CA1793 24CA1793 ----- .-----

SWITCH, On/Off/Reset (Maintained)** 24CA1817 24CA1817

LAMP, Indicator ................................ 24CA40 24CA40 24CA40 24CA40

PILOT UGHT, Dual Indicating .......... 24CA552 24CA552 24CA552 24CA552

BOX-CONTROL Timer ..................... 200ESK179
GASKET, Control Box....................... 202ESK715
COVER, Timer ................................... --- 202ESK225
GASKET, Timer Cover ...................... —- 203ESK715

TIMER................................................ 24A482 24A482

RelaY ............................................... 24CA541 24CA541 24CA541 24CA541

+ Low Torque Control

ASSEMBLY (Complete) .................... 202EAQ564

(Major Components)
VALVE, Air Control ........................... 90AR127
VALVE, flow Control ........................ 9oJ11o
VALVE, Shuttle .................................. 9OAR1O7

* Units equipped with Manual Statter use Stop-Reset Switch 24CA1478 with 24CA217 and 24CA1297 Contact
Blocks.
** 24CA1817 Switch is “Maintained” ON, and “Momentary’ RESET.
+ Used only when specified on Order Ticket (Optional Equipment). Maybe used with either Nema 1 or Nema 4
Controls.

13-10-504 Page 32
 TUBING SCHEMATIC - “C” Construction

I /---” “N’w”pa’’sw’-’[

DisctiARGE FLANGE
DISCHARGE MANIFOLD &
f- 85G5
MINIMUM PRESSURE VALVE
..,’:’ i
T. Lo.,.
.,. ,,., r,, ,,. .
/:;F >,”:dv y ‘
.,. n,,,””, $., ,,.
AIR PRESSURE SWITCH L
,A.v q
MIN PRESS VLV CONNECTION

‘$ / *
k %

OIL
R ES- b
85G3
ERVOIR
85G3 /1% \
RESERVOI
PRESSURE
SWITCH I 95G5

/“” 85G5

GAUGE PANEL ,

\85G5

\\
ELECTR
PANEL \
14E HOSE

\ 85G5/ A\/ \\~

\\
85G3

Wy

Note: Part number shown for tubing are for size only – 85G3 = 1/4” O,D, 201EAY81O
Order length required (may be ordered in bulk). 85G5 = 3/8” O.D. E76378
(am 7
w
\’ \ \
13-10-504 Page 34
Det.
No. Name Qty Part Number No. Name Qty Part Number

1 FRAME.................................... 1 200EAY314 17 DOOR ..................................... 1 202EAY334

2 FRAME.................................... 1 200EAY314 18 DOOR ..................................... 1 203EAY334

3 FRAME.................................... 1 202EAY314 19 PANEL..................................... 1 202EAY216

4 FRAME.................................... 1 203EAY314 20 PANEL..................................... 1 203EAY216

5 FRAME.................................... 1 204EAY314 21 PANEL..................................... 1 204EAY216

6 FRAME.................................... 1 205EAY314 22 PANEL..................................... 1 205EAY216

7 FRAME.................................... 1 206EAY314 23 PANEL..................................... 1 206EAY216

0 POST....................................... 2 201EAY313 24 PANEL..................................... 1 207EAY216

9 POST ....................................... 2 202EAY313 25 DUCT ...................................... 1 200EAY856

10 BRACE .................................... 1 200EAY326 26 BRACE.................................... 3 205EAY326

11 BRACE .................................... 1 201EAY326 27 PANEL..................................... 2 212EAY216

12 BRACE .................................... 1 202EAY326 28 PANEL..................................... 2 200EAY216

13 BRACE .................................... 2 203EAY326 * SCREW................................... 133 75LM51

14 BRACE .................................... 1 204EAY326 * NUT ......................................... 145 50AW5

15 DOOR ..................................... 4 200EAY334 * LATCH..................................... 16 31D51
16 DOOR ..................................... 2 201EAY334

17 DOOR ..................................... 1 202EAY334 * Not shown.

 REPAIR KITS

1) ROUTINE MAINTENANCE KIT (3000 HOURS) EAY68417

(2) FILTER-AIR 2009590
(3) FILTER-OIL 26A43
(3) ELEMENT, OIL FILTER 2109086
(1) O-RING, OIL FILTER 25BC140
(1) INDICATOR - ASM. 2109125

2) PERIODIC MAINTENANCE EAY68806

(2) ELEMENT, MIX. VLV. 2109366
(2) O-RING, ELEMENT 25BC164
(1) GASKET, HOUSING 2010695
(2) DISCHARGE, INLET VLV. 200SSW067
(1) SPRING, INLET VALVE 78A365
(1) SPRING, VALVE PISTON 78A366
(2) RING-PISTON 65A319
(1) VALVE DISC. 201SSK067

3) PERIODIC OVERHAUL KIT (SSYAAA) EAY68419

(1) GASKET KIT EAY68420
(2) BEARING, TURN VALVE 12BA53
(1) BEARING, INLET 12BA61
(1) BEARING, INLET 12BA47
(2) BEARING, DRIVE SHAFT 12BA37
(1) BEARING, DISCHARGE 12BA39
(1) BEARING, DISCHARGE 12BA38
(1) BEARING, DISCHARGE 12BA40
(1) BEARING, DISCHARGE 12BA37
(1) SEAL-SHAfT 60DD602
(9) SCREW-HEX CAP 75A18N
(9) SCREW-HEX CAP 75A74N
(8) SCREW-HEX CAP 75A75N

3) PERIODIC OVERHAUL KIT (SSYAAB) SSY77311

(1) BEARING, ROLLER 12BA107
(1) BEARING, ROLLER 12BA109
(1) BEARING, ROLLER 12BA47
(1) BEARING,ROLLER 12BA108
(2) BEARING, ROLLER 12BA37
(2) BEARING, ROLLER 12BA53
(3) SCREW, HEX HD 655EF08N
(4) SCREW, HEX HD 655ED04N
(3) SCREW, HEX CAP 655EG09N
(3) SCREW, HEX HD 655EF08N
(2) SCREW, HEX CAP 75A68N
(1) KEY, SQUARE 35L14
(1) KEY, SQUARE 35L20

13-10-504 Paae 36
 REPAIR KITS (CONTINUED)

3) PERIODIC OVERHAUL KIT (CONTINUED) SSY77311

(1) KEY, SQUARE 35C114
(1) SEAL, OIL 60 DD602
(2) GASKET, RING 25 BC15N
(2) “0” RING 25 BC115
(1) FILTER, OIL 26A43
(1) ELEMENT, FILTER 2109086
(1) “O” RING 25 BC140
(1) KIT, GASKET SSY77310

4) SEPARATOR KIT EAY80129

(1) SEPARATOR, OIL 55B30
(3) TUBE (3 Ft.) 85G3
(1) PLUG, PIPE 64AA6
(1) UNION, TUBE 86E48
(1) CONNECTOR, TUBE 86E4
(1) GASKET 25 C807N

5) PNEUMATIC CONTROL& GAUGE KIT EAY73994

(1) REGULATOR-PRESS. 88H26
(1) GAUGE-AIR PRESSURE 2009562
(1) THERMOMETER 93F2
(1) GAUGE-PRESS. 27P45
(2) AIR FILTER 2109620
(1) VALVE, SHUITLE 90AR107
(1) VALVE, PURGE 90AR262
(1) VALVE, BLOWDOWN 90AR114
(1) VALVE, TURN 90AR427
(2) VALVE-SUB PILOT 2009398
(2) “O” RING 2116000

6) ELECTRICAL CONTROL KIT EAQ73988

(1) SWITCH-PRESSURE 88A299
(1) RELAY 24CA285
(1) SWITCH, PRESSURE 88A301
(1) VALVE, SOLENOID 91B34
(1) SWITCH, TEMP. 21D234
(1) SWITCH, PRESSURE 88H99
(2) PROBE, TEMP. 21D235

7) DRIVE COUPLING KIT EAU77786

(6) CUSHION, COUPLING 2109118

7) DRIVE COUPLING KIT EAY77785

(1) ELEMENT, COUPLING 2109609

13-10-504 Page 37
Gardner
Denver

For additional information, contact Gardner Denver Machine~ Inc.,

1800 Gardner Expressway, Quincy, Illinois 62301
Telephone (217) 224-8800. Fax (21 7) 224-7814

Specifications subject to change without notice.

COPYRIGHT 1994 Gardner Denver Machinety Inc. Litho in USA