Animal Feed Production Business Plan

For Animal Feed Factory Project

With An Annual Output Of 180,000 Tons
The animal feed industry is the most industrialized industry in agriculture. It is the link that
connects planting, breeding, livestock, poultry, and aquatic product processing industries, and
plays a pivotal role in agriculture. With the acceleration of industrialization and urbanization, the
urban population continues to increase, the living standards of urban and rural residents continue
to improve, and the consumption demand for livestock, poultry and aquatic products continues to
increase.

Basic Situation Of 180000 Tons Per Year Animal Feed Factory

 Project Name: Construction of an animal feed production line with an annual output of
180,000 tons

 Construction nature: new build

Large High Quality Animal Feed Mill Project Construction Content

 Construction content: construction of production workshops, shift rooms, office

buildings, power distribution rooms, boiler rooms, guards, ground fire-fighting pools and
pump rooms, etc.

 Construction scale: Build 3 animal feed production lines, including 2 high-end livestock
and poultry feed production lines and 1 high-end ruminant feed production line,
forming an annual production capacity of 180,000 tons of feed.

 Labor quota and work system: The total labor quota of this large poultry ruminant
livestock animal feed mill project is 50 people, working 330 days a year. The new build
large capacity animal feed factory project employees are implemented in three shifts, and
the management, logistics and sales personnel are implemented in one shift with 8 hours
per shift.

 Animal feed factory production capacity: 22 Tons per hour, 15000 tons per month, 545
tons per day
180,000T/A Animal Feed Manufacturing
Factory Project Product Proposal
Name Type Capacity Feed production lines

Pig feed 58800 tons/year

Fish feed 5400 tons/year

High-end livestock and poultry
2
feed Poultry feed
79800 tons/year
(chicken, duck)

Total 144000 tons/year

Cattle and sheep

High-grade ruminant feed 36000 tons/year 1
feed

Total 180,000 tons/year 3

Project Composition And Content-Proposal

.

After the three animal feed lines of the turnkey project feed factory are completed, according to
market demand, when the production capacity is less than 180,000 tons, the first and second
workshops can meet the storage capacity of the big feed mill project.

When the production capacity reaches 180,000 tons, It is necessary to build three workshops to
increase storage capacity. Therefore, the full automatic animal feed factory production project is
gradually started and will be constructed in phases.
Engineering nature Project name Construction content and scale

Phase I and Workshop An area of 2061.93㎡, finished product warehouse

The first phase and the Occupying an area of 2872.55㎡, raw material
second workshop warehouse
Main project
Phase I, Main Workshop An area of 2458.8m2, 3 production lines are mainly
No. 1 built in the main workshop

Phase II and Third

Occupying an area of 3947.6㎡, raw material warehouse
Workshop

Office building Occupied area 356.66㎡

Staff lounge Occupied area 1015.37㎡

Boiler room Site area of 73.44㎡

Auxiliary project
Guardian Room Occupied area 72.2㎡

Power distribution room Site area of 73.37㎡

Above-ground fire-
Site area 113.18㎡
fighting pool

Water supply Supplied from deep water wells

Power supply Supplied by the local municipal grid

Public Works
Boiler The boiler fuel is biomass fuel

Greening Green area 2808.44㎡

Animal Feed Milling Machine Used In The Animal
Feed Factory
Animal feed mill
Process Specifications and technical performance Quantity
machine name

Pulse dust collector Unique cloth bag disassembly mechanism 4

Self-cleaning buried
Head and tail plate δ=4.0mmQ235A3 4
scraper
Raw material
receiving system Self-cleaning bucket There is a sealing device at the bearing, so
4
elevator materials and dust cannot escape

Small pulse dust

Unique cloth bag disassembly mechanism 7
collector

New micro animal feed

With explosion-proof motor 3
mill grinder

High pressure fan 9-26No5.0A, cicada nest muffler 3

Pulse dust collector TMMBCa type 3

Smashing system
Sealing screw conveyor 3.0kw×1 unit 3

Self-cleaning bucket
5.5kw～7.5kw×1 unit 3
elevator

Small pulse dust

0.75kw×1 unit 3
collector

Small pulse dust

0.75kw×1 unit 3
collector

Three-layer paddle high- 1000～2000kg/batch F series hardened gear

3
Ingredient mixing efficiency mixer reducer
system
Self-cleaning scraper TGSU 25 type, 3.0kw×1 unit 4

Self-cleaning bucket
5.5kw～7.5kw×1 unit 3
elevator
 Animal feed pellet
Model: SZLH 3
machine

Cooling fan 22kw×2 sets, cicada nest muffler 3

Pelletizing and Three-roller crumbler SSLG220x 1500 type, 0.75kw + 1lkw 1

cooling system
Stainless steel cyclone
D=1400～1500mm 3
dust collector

Self-cleaning bucket
5.5kw～7.5kw×1 unit 3
elevator

Quantitative packaging
LCS-50-BZ 2
scale
Finished product
Sewing bag conveyor / 2
packaging system
Circular pulse dust
TBLY.16 type 2
collector

Grease adding machine SYC1. 5KW+3 3

Fat scale / 2
Radio assistance
setting system
Air compressor W-3/10 2

Air freeze dryer / 2

Raw And Auxiliary Materials And Energy

Consumption
Raw And Auxiliary Materials And Energy Consumption——180000t/A Animal
Feed Factory Manufacturing Proposal:

Material name Consumption Remarks

75,160
Corn
tons/year

Flour 54 tons/year

63932
Soybean meal
tons/year
Outsourcing
Cotton meal 7990 tons/year

Rapeseed meal 2710 tons/year

Wheat middling 18264

and red dog tons/year

Fish Meal 3560 tons/year

Auxiliary materials include soybean meal, beer meal, meat and bone
Auxiliary materials 8740 tons/year
meal mixed oil, hydrogen powder, stone powder, etc.

Water 17490m3/a Supplied from deep water wells

5.4 million
Electricity Supplied by the local municipal grid
kw·h

2017.6 Outsourcing, biomass fuel is shaped pellets, mainly compressed

Biomass fuel
tons/year from sawdust

Material Balance Of The 18000t/A Animal Feed Processing Factory

 Dosing amount (t/a)
Consumption Amount of finished
Raw materials
Raw material (t/a) product (t/a)
Total
dosage

Corn 75,160 tons/year

Flour 54

Soybean meal 63932

Cotton meal 7990

180410 410 180000
Rapeseed meal 2710

Wheat middling and

18264
red dog

Fish Meal 3560

Auxiliary materials 8740

Remarks: The destination of raw material consumption is: dust generated during raw material
loading and unloading, feeding, screening, crushing, ingredient mixing, granulation cooling,
quantitative packaging, etc., unqualified products, screening impurities, of which dust and
unqualified products are returned used in the animal feed mill factory production process, the
impurities are sorted and collected, the ones that can be recycled are sold to related units for
recycling, and the other impurities that cannot be recycled are sent to the sanitation department
for regular removal and disposal.

Animal Feed Manufacturing Process Of The

Animal Feed Factory Project
Note: There are two high-end poultry and livestock feed production lines, one high-end
ruminant feed production line, and the process flow of the three animal feed pelleting lines is the
same.

1. Raw materials preparation

The animal feeds raw materials required for animal feed factory production are divided
into powdery and granular raw materials. Among them, powdery raw materials (raw
 materials that do not need to be crushed) such as flour, wheat middling, etc., and granular
raw materials such as corn, soybean meal and other materials.

2. Feeding port section

The animal feeds raw materials are put in from the feeding port, and after being lifted by
the bucket elevator, the large debris and small debris, such as corn stalks, soil, sand and
other impurities, are screened out by the initial cleaning screen. The granulated raw
materials are screened and then enter the crushing bin, and the powdered raw materials
are screened directly into the batching bin group.

3. Crushing section of animal feed factory

After the granular animal feeds raw materials enters the crushing bin, it is controlled by
the pneumatic gate to enter the impeller feeder and uniformly fed into the animal feed
mill factory grinder for crushing. The crushing fineness is determined by the sieve and
reaches the specified fineness. The pulverized fines are sent to the bucket elevator, and
after being lifted, they are guided by the prescribed distributor and then enter the
prescribed batching bin.

4. Mixing of ingredients section

After the raw materials that reach the specified fineness enter the set bin number batching
bin through the special dispenser, the personnel in the central control room will input the
formula data into the computer strictly according to the formula requirements. Transport
to large and small weighing hoppers to realize automatic batching.

Small material additives are automatically weighed by the hopper weighing sensor
connected with the computer and enter the animal feed mixer through the weighing door.
If there is a need to add grease, the computer automatically controls the grease addition
system.

5. Granulation and cooling section

The material enters the pelletizing bin, and is pelletized by the saturated steam of two
animal feed pelletizer machine. Different types of feed are produced. If the pellet size is
different, the corresponding pellet ring die must be replaced to produce different high-
quality feeds, and enter the counter-flow cooler to cool down through the fan.

After reaching the room temperature and reducing the moisture, the feed pellet cooler
automatically discharges the material according to the time or the position of the pellets,
and determines whether the pellets are broken through the animal feed pelletizing
machine according to the breeding habits and actual production.
 The finished products after the pellets meet the specified requirements enter the finished
product warehouse. The sprayed material on the surface of the pellets enters the spraying
device by bypass, the sprayed pellets enters the finished product warehouse, and the
classified powder enters the waiting-granulation warehouse and is granulated again by
the animal feed pellet making machine.

The steam required for granulation is provided by the biomass boiler.

6. Quantitative packaging of animal feed processing plant

After the whole grain finished pellets is automatically measured and packaged by two
electronic units, it is automatically sewn by two flat belt conveyors and then transported
to the finished product warehouse. The finished product is issued by the quality
inspection department before the finished product is qualified. Affix a sign that allows the
factory to be shipped.

Analysis Of Rationality Of 180,000 Tons Animal

Feed Mill Factory Layout
The planned plant area of the automatic running animal feed factory project is rectangular, with
the northwest part of the plant area as the production area, and the southeast area as the office
and living area. The office and living areas are mainly office buildings, shift rooms, and guards.
Green belts are set around the factory area.

The general layout of the best design animal livestock poultry fish feed mill project is arranged
in accordance with the production process, transportation, environmental protection, fire
prevention, safety, and sanitation, and strives to achieve a reasonable layout, clear zoning,
convenient transportation, clean and beautiful.

Let the buildings in the 22t/h poultry animal livestock feed factory area be compactly arranged
but separated to a certain extent, although they are closely connected, they will not interfere with
each other. On the whole, the general layout of the new build animal feed factory project can
meet the needs of animal feed production, while minimizing the impact on the surrounding
environment, which is generally reasonable and feasible.