Service and Repair Manual: GS - 1530/1532 GS - 1930/1932 GS - 2032/2632/3232 GS - 2046/2646/3246 GS - 4047

Service and Repair Manual
Serial Number Range
Refer to the
GS™-1530/1532 inside cover
This manual includes:
Repair procedures
Fault Codes
GS™-1930/1932 Electrical and
Hydraulic Schematics
GS™-2032/2632/3232
GS™-2046/2646/3246
GS™-4047 For detailed maintenance
procedures, refer to the
appropriate Maintenance
Manual for your machine.
Original Instructions
Part No. 1272217GT
Rev E1
October 2023
Service and Repair Manual October 2023
Introduction
Intr oducti on Intr oducti on
Serial Number Range

Compliance Use the following chart to identify the specific
serial number for models included in this
Machine Classification manual.
Group A/Type 3 as defined by ISO 16368 GS-1530, GS-1532, GS-1930, GS-1932
from SN GS3010A-110000
Machine Design Life from SN GS3011C-10000 to GS3016C-23999
Unrestricted with proper operation, inspection from SN GS3014D-101 to GS3016D-607
from SN GS3016P-151487 to GS3016P-160599
and scheduled maintenance.
from SN GS30C-24000
from SN GS30D-6080 to GS30D-40100
from SN GS30P-160600 to GS30P-200100
Contact Us:
GS-2032, GS-2632, GS-3232
Internet: www.genielift.com from SN GS3211A-110000
E-mail: awp.techpub@terex.com from SN GS3212C-10000 to GS3216C-17299
from SN GS3216P-142676 to GS3216P-148699
Find a Manual for this Model from SN GS32C-17300
from GS32D-101 to GS32D-10100
Go to https://www.genielift.com from SN GS32P-148700 to GS32P-200100
Use the links to locate Service Manuals, GS-2046, GS-2646, GS-3246

Maintenance Manuals, Service and Repair from SN GS4612A-110000
Manuals, Parts Manuals and Operator's from SN GS4612C-10000 to GS4616C-18099
Manuals. from SN GS4614D-101 to GS4616D-5029
from SN GS4616P-138362 to GS4616P-141799
from SN GS46C-18100
from SN GS46P-141800 to GS46P-200100
Copyright © 2016 by Terex Corporation
GS-4047
1272215GT Rev E, March 2021
First Edition, Fifth Printing
from SN GS4712C-101 to GS4716C-4499
Genie is a registered trademark of Terex South Dakota, Inc. from SN GS4716P-101 to GS4716P-999
in the U.S.A. and many other countries. from SN GS47C-4500
from SN GS47D-3960
“GS” is a trademark of Terex South Dakota, Inc.
from SN GS47P-1000
ii GS™-30 • 32 • 46 • 47 Part No. 1272217GT

October 2023 Service and Repair Manual
Introduction
Revision History
Revision Date Section Procedure / Page / Description
A 3/2016 Initial Release
A1 5/2016 Repair Procedures 2-3, 2-4, 9-11
Diagnostics H067 fault
A2 5/2016 Repair Procedure 2-6
Diagnostics Type CXXX and UXXX fault codes
A3 9/2016 Introduction Serial Number Legend
Specifications Add drive speed stowed parameters
B 4/2017 Repair Procedure 11-1
Diagnostics Battery charger and fault codes
B1 12/2017 Schematics GS46, GS47 AS/CE
C 1/2019 All Sections Added GS-1330m
D 8/2019 All Sections Added GS-4655
E 3/2021 Add ending serial break
All Sections Remove GS-1330m, GS-4655
E1 9/2023 Repair Procedure 9-11
Reference Examples:
Section – Repair Procedure, 4-2 Electronic Version
Section – Fault Codes, All charts Click on any content or procedure in the Table of Contents to view the
update.
Section – Schematics, Legends and
schematics
Part No. 1272217GT GS™-30 • 32 • 46 • 47 iii

Introduction
Revision History(continued)
Revision Date Section Procedure / Page / Description
Reference Examples:
Section – Repair Procedure, 4-2 Electronic Version
Section – Fault Codes, All charts Click on any content or procedure in the Table of Contents to view the
update.
Section – Schematics, Legends and
schematics
iv GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Introduction
Serial Number Legend

To August 31, 2016
1. Model 4. Sequence number

2. Model year 5. Serial label located on chassis
3. Facility code 6. Serial number (stamped on chassis)
From September 1, 2016
1. Model 4. Serial label located on chassis

2. Facility code 5. Serial number (stamped on chassis)
3. Sequence number
Part No. 1272217GT GS™-30 • 32 • 46 • 47 v

Safety Rules
Section 1 Safety R ules
Danger
Failure to obey the instructions and safety rules
in this manual and the appropriate Operator's
Manual on your machine will result in death or
serious injury.
Many of the hazards identified in the operator's
manual are also safety hazards when
maintenance and repair procedures are
performed.
Do not modify or alter a MEWP without prior
written permission from the manufacturer.
Do Not Perform Maintenance

Unless:
 You are trained and qualified to perform
maintenance on this machine.
 You read, understand and obey:
• manufacturer's instructions and safety
rules
• employer's safety rules and worksite
regulations
• applicable governmental regulations
 You have the appropriate tools, lifting
equipment and a suitable workshop.
vi GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Safety Rules
Personal Safety Workplace Safety

Any person working on or around a machine Any person working on or around a machine
must be aware of all known safety hazards. must be aware of all known safety hazards.
Personal safety and the continued safe Personal safety and the continued safe
operation of the machine should be your top operation of the machine should be your top
priority. priority.
Read each procedure thoroughly. This Be sure to keep sparks, flames and
manual and the decals on the machine, lighted tobacco away from flammable
use signal words to identify the and combustible materials like battery
following: gases and engine fuels. Always have
an approved fire extinguisher within
Safety alert symbol—used to easy reach.
alert personnel to potential
personal injury hazards. Obey Be sure that all tools and working areas
all safety messages that follow are properly maintained and ready for
this symbol to avoid possible use. Keep work surfaces clean and free
injury or death. of debris that could get into machine
components and cause damage.
Indicates a imminently
hazardous situation which, if not Be sure any forklift, overhead crane or
avoided, will result in death or other lifting or supporting device is fully
serious injury. capable of supporting and stabilizing
the weight to be lifted. Use only chains
Indicates a potentially or straps that are in good condition and
hazardous situation which, if not of ample capacity.
avoided, could result in death or
serious injury. Be sure that fasteners intended for one
time use (i.e., cotter pins and self-
Indicates a potentially locking nuts) are not reused. These
hazardous situation which, if not components may fail if they are used a
avoided, may cause minor or second time.
moderate injury.
Be sure to properly dispose of old oil or
Indicates a potentially other fluids. Use an approved container.
hazardous situation which, if not Please be environmentally safe.
avoided, may result in property
damage. Be sure that your workshop or work
area is properly ventilated and well lit.
Be sure to wear protective eye wear
and other protective clothing if the
situation warrants it.
Be aware of potential crushing hazards

such as moving parts, free swinging or
unsecured components when lifting or
placing loads. Always wear approved
steel-toed shoes.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 vii

October 2023
Table of Contents
Introduction Introduction ........................................................................................................... ii

Find a Manual for this Model .................................................................................. ii
Serial Number Range ............................................................................................. ii
Revision History ..................................................................................................... iii
Serial Number Legend ............................................................................................ v
Section 1 Safety Rules .........................................................................................................vi

General Safety Rules ............................................................................................ vi
Section 2 Specifications ....................................................................................................... 1

Machine Specifications ........................................................................................... 1
Performance Specifications (models without proportional lift function) ..................3
Performance Specifications (models with proportional lift) ....................................5
Hydraulic Oil Specifications .................................................................................... 7
Hydraulic Component Specifications ....................................................................10
Manifold Component Specifications .....................................................................11
Hydraulic Hose and Fitting Torque Specifications................................................12
Torque Procedure .................................................................................................13
viii GS™-30 • 32 • 46 • 47 Part No. 1272217GT

October 2023
Table of Contents
Section 3 Repair Procedures ............................................................................................. 15

Introduction ........................................................................................................... 15
Platform Controls ............................................................................................... 17

1-1 Circuit Board................................................................................................... 19
1-2 Joystick........................................................................................................... 20
1-3 Platfrom Controls Alarm ................................................................................. 21
1-4 Platform Emergency Stop Button ................................................................... 21
Ground Controls ................................................................................................. 23

2-1 Software Revision Level................................................................................. 24
2-2 Machine Setup ............................................................................................... 25
2-3 Loading or Updating Machine Software ......................................................... 26
2-4 Using a Wi-Fi Router to Connect to the SmartLink Web Service Tool .......... 31
2-5 Service Override Mode .................................................................................. 33
2-6 Level Sensors ................................................................................................ 35
2-7 Manual Platform Lowering Cable ................................................................... 50
2-8 Outrigger Calibration ...................................................................................... 52
Hydraulic Tank .................................................................................................... 53

3-1 Hydraulic Tank ............................................................................................... 53
Hydraulic Pump .................................................................................................. 54

4-1 Hydraulic Pump .............................................................................................. 54
How to Remove the Hydraulic Pump .............................................................. 55
Part No. 1272217GT GS™-30 • 32 • 46 • 47 ix

October 2023
Table of Contents
Manifolds .............................................................................................................56
5-1 Function Manifold Components –
GS-1530, GS-1532, GS-1930 and GS-1932 ................................................56
5-2 Function Manifold Components –
GS-2032, GS-2632, GS-3232, GS-2046, GS-2646 and GS-3246 ...............58
5-3 Function Manifold Components – GS-4047 ...................................................60
5-4 Check Valve Manifold Components –
GS-1530, GS-1532, GS-1930 and GS-1932 ................................................62
5-5 Lift Pressure Selector Manifold Components – GS-4047 ..............................63
5-6 Outrigger Function Manifold Components – GS-3232 ...................................64
5-7 Outrigger Cylinder Manifold Components – GS-3232 ...................................65
5-8 Valve Adjustments – Function Manifold .........................................................66
5-9 Valve Coils......................................................................................................72
Steer Axle Components .....................................................................................74

6-1 Yoke and Drive Motor .....................................................................................74
6-2 Steer Cylinder .................................................................................................75
6-3 Steer Bellcrank ...............................................................................................76
Non-Steer Axle Components .............................................................................77

7-1 Drive Brake .....................................................................................................77
Brake Release Hand Pump Components .........................................................78

8-1 Brake Release Hand Pump Components ......................................................78
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October 2023
Table of Contents
Scissor Components ......................................................................................... 79

9-1 Scissor Assembly, GS-1530 and GS-1532 .................................................... 80
9-4 Scissor Assembly, GS-2632 and GS-2646 .................................................. 101
9-5 Scissor Assembly, GS-3232 and GS-3246 .................................................. 109
9-6 Scissor Assembly, GS-4047 ........................................................................ 118
9-7 Scissor Arm Wear Pads ............................................................................... 126
9-8 Platform Height Sensor ................................................................................ 128
9-9 Lift Cylinder .................................................................................................. 130
9-10 Pressure Transducer .................................................................................. 141
9-11 Platform Overload System ......................................................................... 143
9-12 Platform Overload Recovery ...................................................................... 148
Platform Components ...................................................................................... 150

10-1 Platform ...................................................................................................... 150
10-2 Platform Extension Deck ............................................................................ 151
Battery Charger ................................................................................................ 152

11-1 Battery Charger .......................................................................................... 152
Selecting a Charge Profile ............................................................................ 153
Part No. 1272217GT GS™-30 • 32 • 46 • 47 xi

October 2023
Table of Contents
Section 4 Diagnostics .......................................................................................................155

Introduction .........................................................................................................155
GCON I/O Map without Load Sense (all machines except GS-3232)................158
GCON I/O Map with Load Sense (all machines except GS-3232).....................159
GCON I/O Map without Load Sense GS-3232 only) ..........................................160
GCON I/O Map with Load Sense (GS-3232 only) ..............................................162
Operation Indicator Codes (OIC) ........................................................................164
Diagnostic Trouble Codes (DTC) .......................................................................165
Troubleshooting "HXXX" and "PXXX" Faults .....................................................166
Fault Inspection Procedure.................................................................................167
Type "HXXX" Faults ...........................................................................................169
Type "PXXX" Faults ............................................................................................173
Type "UXXX" Faults ...........................................................................................174
Type "FXXX" Faults ............................................................................................177
Type "CXXX" Faults ...........................................................................................180
Battery Charger ..................................................................................................182
Charger Fault Codes .....................................................................................183
Charger Error Codes .....................................................................................184
xii GS™-30 • 32 • 46 • 47 Part No. 1272217GT

October 2023
Table of Contents
Section 5 Schematics........................................................................................................ 188

Introduction ......................................................................................................... 188
Electrical Component and Wire Color Legends ................................................. 189
Wiring Diagram Ground and Platform Controls .................................................. 192
Limit Switch Legend ........................................................................................... 193
Electrical Symbol Legend ................................................................................... 194
Hydraulic Symbols Legend ................................................................................. 195
Hydraulic Component Abbreviation Legend ....................................................... 196
Hydraulic Schematics ...................................................................................... 198

Hydraulic Schematic, GS-1530, 1532, 1930, 1932
(from serial number GS3010A-110000, GS3011C-10000,
GS3014D-101, GS3016P-142281)............................................................. 198
Hydraulic Schematic, GS-2032, 2632, 3232, 2046, 2646, 3246
(from serial number GS3211A-110000 to GS3214A-119070,
GS3212C-10000 to GS3214C-11873, GS4612A-110000 to
GS4614A-117177, GS4614C-10000 to GS4614C-12073) ........................ 199
Hydraulic Schematic, GS-2032, 2632, 3232, 2046, 2646, 3246
GS4614A-117178, GS4614C-12074, GS4614D-101) ............................... 200
Hydraulic Schematic, GS-3232 (from serial number
GS3211A-110000, GS3212C-10000, GS3216P-142677) ......................... 201
Hydraulic Schematic, GS-4047
(from serial number GS4712C-101 to GS4714C-1459) ............................. 202
(from serial number GS4714C-1460, GS4714D-101, GS4716P-101) ....... 203
Part No. 1272217GT GS™-30 • 32 • 46 • 47 xiii

October 2023
Table of Contents
Electrical Schematics – ANSI / CSA Models ..................................................204

Electrical Schematic GS-1530 / GS-1930, ANS / CSA
(from serial number GS3010A-110000 to GS3011A-110827) ...................205
Electrical Schematic, GS-1530 / GS-1930, ANSI / CSA
GS3014D-101 to GS3015D-1113) .............................................................209
(from serial number GS3014A-136973, GS3015D-1114 to
GS3016D-5426, GS3016P-142281 to GS3016P-158208).........................213
Electrical Schematic, GS-1530/1930, ANSI/CSA
(from serial number GS3016D-5427, GS3016P-158209) ..........................217
Electrical Schematic, GS-3232, ANSI / CSA
Electrical Schematic, GS-3232, ANSI / CSA (from serial number
GS3215A-141899, GS3216P-142677 to GS3216P-146462) .....................227
(from serial number GS3216P-146463) .....................................................231
Electrical Schematic, GS-2032, 2632, 2046, 2646, ANSI / CSA
GS4612A-110000 to GS4614A-135366, GS4613D-101 to
GS4615D-1303) ..........................................................................................235
Electrical Schematic, GS-2032, 2632, 2046, 2646, ANSI/CSA
GS4614A-135367 to GS4615A-137959, GS4615D-1304).........................239
(from serial number GS3215A-141899, GS3216P-142676 to
GS3216P-146462, GS4615A-137960, GS4615D-1305 to
GS4616D-4432, GS4616P-138362 to GS4616P-139710).........................243
xiv GS™-30 • 32 • 46 • 47 Part No. 1272217GT

October 2023
Table of Contents

(from serial number GS3216P-146463, GS4616D-4433,
GS4616P-139711) ...................................................................................... 247
GS4614D-101 to GS4615D-1303, GS4714D-101 to GS4715D-749) ........ 249
GS4615D-1304 to GS4616D-4432, GS4616P-138362 to
GS4616P-139710, GS4715D-750 to GS4716D-3101) .............................. 253
Electrical Schematic, GS-3246, GS4047 ANSI / CSA
(from serial number GS4616D-4433, GS4616P-139711,
GS4716D-3102, GS4716P-101)................................................................. 257
Electrical Schematics – CE and Australia Models ........................................ 258

Electrical Schematic GS-1530, 1532, 1930, 1932, AS / CE
(from serial number GS3010A-110000 to GS3011A-110827) ................... 259
Electrical Schematic, GS-1530/32_GS-1930/32, AS / CE
GS3011C-10000 to GS3015C-18038, GS3014D-101 to
GS3015D-1113) ......................................................................................... 263
Electrical Schematic, GS-1530, 1532, 1930, 1932, AS / CE
GS3015D-1114 to GS3016D-5426, GS3016P-142281 to
GS3016P-158208) ...................................................................................... 267
(from serial numbers GS3015D-5427, GS3016P-158209) ........................ 271
Electrical Schematic, GS-3232, AS / CE
GS3212C-10000 to GS3215C-14503) ....................................................... 273
Electrical Schematic, GS-3232, AS / CE (from serial number
GS3214A-135715 to GS3215A-141898, GS3215C-14504) ...................... 277
GS3215A-141899, GS3216P-142676 to GS3216P-146462) ..................... 281
(from serial number GS3216P-146463) ..................................................... 285
GS3212C-10000 to GS3215C-14377, GS4612A-110000 to
GS4614A-135366, GS4612C-10000 to GS4615C-14503,
GS4613D-101 to GS4615D-1303) ............................................................. 289
Part No. 1272217GT GS™-30 • 32 • 46 • 47 xv

October 2023
Table of Contents

GS3215C-14378, GS4614A-135367 to GS4615A-137959,
GS4615C-14504, GS4615D-1304) ............................................................293
(from serial number GS3215A-141899, GS3216P-142676 to
GS3216P-146462, GS4615A-137960, GS4616P-138362 to
GS4616P-139710) ......................................................................................297
(from serial number GS3216P-146463, GS4616P-139711) ......................301
GS4612A-110000 to GS4614A-135366, GS4612C-10000 to
GS4615C-14503, GS4614D-101 to GS4615D-1303) ................................303
GS4614A-135367 to GS4615A-137959, GS4615C-14504,
GS4615D-1304) ..........................................................................................307
GS4615A-137960, GS4616P-138362, GS4616P to GS4616P-139710) ...311
(from serial number GS4616D-4433, GS4616P-139711) ..........................315
GS4712C-101 to GS4715C-2130, GS4714D-101 to GS4715D-749) ........317
GS4715C-2131, GS4715D-750 to GS4716D-3101) ..................................321
(from serial number GS4716D-3102) .........................................................325
Electrical Schematic – Foot Switch (option) All Models ..............................326

Foot Switch (option) All Models ..........................................................................327
xvi GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Specifications
Section 2 Specific ati ons
Machine Specifications Platform Overload Pressure Transducer

(if equipped) All models except GS-3232,
For operational specifications, refer to the GS-4047
Operator's Manual. Input voltage 8 to 30 VDC
Batteries, Standard Signal voltage 1 to 5 V
All models except GS-4047 Platform Overload Pressure Transducer
Voltage 6V DC (if equipped) GS-3232, GS-4047
Group GC2 Input voltage 8 to 30 VDC
Type T-105 Signal voltage 0.25 to 6.25 V
Quantity 4 Angle Sensor (if equipped)
Battery capacity, maximum C20 = 225AH Input voltage 8 to 30 VDC
Reserve capacity @ 25A rate 447 minutes Signal voltage 3 to 4 V, PMW output
Weight, each 62 lbs Outrigger Pressure Transducer, GS-3232 only
28 kg
Input voltage 8 to 30 VDC
Batteries, Standard, GS-4047 Signal voltage 1 to 5 V
Voltage 12V DC
Fluid capacities
Group GC2 3.4 gallons
Hydraulic tank
Type T-1275 All models except GS-4047 12.9 liters
Quantity 4 Hydraulic tank, GS-4047 5.9 gallons
Battery capacity, maximum C20 = 150AH 22.4 liters
Reserve capacity @ 25A rate 280 minutes Hydraulic system (including tank) GS- 3.8 gallons
1530, GS-1532, GS-1930, GS-1932 14.2 liters
Weight, each 82 lbs
37 kg Hydraulic system (including tank) 4.5 gallons
GS-2032, GS-2632, GS-2046, GS- 17 liters
Batteries, Maintenance-free (option) 2646
All models except GS-4047
Hydraulic system (including tank) GS- 5.5 gallons
Voltage 6V DC 3232, GS-3246 20.8 liters
Group GC2 Hydraulic system (including tank) GS- 7.5 gallons
Type 6V-AGM 4047 28.4 liters
Quantity 4
Battery capacity, maximum 200AH
Reserve capacity @ 25A rate 380 minutes
Weight, each 62 lbs
28 kg
Part No. 1272217GT GS™-30 • 32 • 46 • 47 1

Specifications
Tires and wheels

GS-1530, GS-1532, GS-1930, GS-1932
Tire size (solid rubber) 12 x 4.5 in
30.5 x 11.4 cm
Tire contact area 9 sq in
58 cm2
Castle nut torque, dry 300 ft-lbs
406.7 Nm
Castle nut torque, lubricated 225 ft-lbs
305 Nm
GS-2032, GS-2632, GS-3232, GS-2046, GS-2646,
GS-3246, GS-4047
Tire size (solid rubber) 15 x 5 in
38.1 x 12.7 cm
Tire contact area 15 sq in
96.7 cm2
Castle nut torque, dry 300 ft-lbs
406.7 Nm
Castle nut torque, lubricated 225 ft-lbs
305 Nm
2 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Specifications
Performance Specifications GS-4047

(models without proportional Platform stowed, fast 2.0 mph
40 ft / 13.6 sec
lift) 3.2 km/h
12.2 m / 13.6 sec
Drive speed, maximum
Platform raised 0.5 mph
GS-1530, GS-1532, GS-1930, GS-1932 40 ft / 55 sec
Platform stowed, fast 2.5 mph 0.8 km/h
40 ft / 10.9 sec 12.2 m / 55 sec
4 km/h Braking distance, maximum
12.2 m / 10.9 sec
High range on paved surface 1 - 3 ft
Platform raised 0.5 mph 0.3 - 0.9 m
40 ft / 55 sec
0.8 km/h Gradeability
12.2 m / 55 sec GS-1930, GS-1932, 25%
GS-2032, GS-2632, GS-3232, GS-2046, GS-2646, GS-2632,GS-3232,
GS-3246 GS-3246 and GS-4047
Platform stowed, fast 2.2 mph GS-1530, GS-1532, GS-2032, 30%

to serial number: 40 ft / 12.4 sec GS-2046 and GS-2646
GS3216P-145830 3.5 km/h Airborne noise emissions
GS4616P-139575 12.2 m / 12.4 sec
Sound pressure level at ground < 70 dBA
Platform stowed, fast 2.0 mph workstation
from serial number: 40 ft / 12.4 sec
GS3216P-145831 3.2 km/h Sound pressure level at platform < 70 dBA
GS4616P-139576 12.2 m / 12.4 sec workstation

40 ft / 55 sec
0.8 km/h
12.2 m / 55 sec
Part No. 1272217GT GS™-30 • 32 • 46 • 47 3

Specifications

(without proportional lift), continued Platform up (fast mode) 71 to 76 seconds
Platform up (slow mode) 83 to 87 seconds
Function speed, maximum from platform
Platform down 41 to 46 seconds
controls (with 1 person in platform)
Rated work load at full height, maximum
GS-1530 and GS-1532
GS-1530 and GS-1532 600 lbs
Platform up (fast mode) 15 to 17 seconds
272 kg
Platform down 28 to 30 seconds GS-1930, GS-1932, 500 lbs
GS-2632 and GS-3232 227 kg
GS-1930 and GS-1932
GS-2032 800 lbs
Platform up (fast mode) 15 to 17 seconds 363 kg
Platform down 28 to 30 seconds GS-2046 1200 lbs
544 kg
GS-2032 and GS-2632
GS-2646 1000 lbs
Platform up (fast mode) 28 to 32 seconds 454 kg
317 kg
GS-2046 and GS-2646
GS-4047 770 lbs
Platform up (fast mode) 28 to 32 seconds (CE and AS models) 350 kg
(ANSI and CSA models) 250 kg
GS-3232 and GS-3246
GS-3232 Outrigger leveling capacity, maximum
Platform up (fast mode) 55 to 59 seconds
Platform up (slow mode) 108 to 112 seconds Side to side 5°
Platform down 33 to 37 seconds Front to rear 3°
4 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Specifications

(models with proportional lift) Platform stowed 2.0 mph
40 ft / 13.6 sec
Drive speed, maximum 3,2 km/h
12.2 m / 13,6 sec
GS-1530, GS-1532, GS-1930, GS-1932
Platform stowed 2.5 mph 40 ft / 55 sec
40 ft / 10.9 sec 0,8 km/h
4 km/h 12.2 m / 55 sec
12.2 m / 10,9 sec
Braking distance, maximum
40 ft / 55 sec High range on paved surface 1 - 3 ft
0,8 km/h 0,3 - 0,9 m
12.2 m / 55 sec Gradeability
GS-2032, GS-2632, GS-3232, GS-2046, GS-2646, GS-1930, GS-1932, 25%
GS-3246 GS-2632, GS-3232, GS-3246,
Platform stowed 2.2 mph GS-4047
to serial number: 40 ft / 12.4 sec GS-1530, GS-1532, GS-2032, 30%
GS3216P-145830 3,5 km/h GS-2046, GS-2646
GS4616P-139575 12.2 m / 12,4 sec
Airborne noise emissions
Platform stowed 2.0 mph
from serial number: 40 ft / 12.4 sec Sound pressure level at ground < 70 dBA
GS3216P-145831 3,2 km/h workstation
GS4616P-139576 12.2 m / 12,4 sec Sound pressure level at platform < 70 dBA
Platform raised 0.5 mph workstation
40 ft / 55 sec
0,8 km/h
12.2 m / 55 sec
Part No. 1272217GT GS™-30 • 32 • 46 • 47 5

Specifications
Performance Specifications Rated work load at full height, maximum

(with proportional lift), continued GS-1530, GS-1532 600 lbs
272 kg
Function speed, maximum from platform
controls (with 1 person in platform) GS-1930, GS-1932, 500 lbs
GS-2632, GS-3232 227 kg
GS-1530, GS-1532
GS-1930PAR 400 lbs
Platform up 15 to 17 seconds
181 kg
GS-2032 800 lbs
GS-1930, 1930PAR, GS-1932
363 kg
GS-2046 1200 lbs
544 kg
GS-2032, GS-2632
GS-2646 1000 lbs
Platform up 28 to 32 seconds 454 kg
GS-3246 700 lbs
GS-2046, GS-2646 317 kg
Platform up 28 to 32 seconds GS-4047 770 lbs
Platform down 28 to 32 seconds (CE and AS models) 350 kg
GS-3232, GS-3246 GS-3232 Outrigger leveling capacity, maximum
Platform up 55 to 59 seconds Side to side 5°
Platform down 28 to 32 seconds Front to rear 3°
GS-4047
6 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Specifications
Hydraulic Oil Specifications Do not top off with

incompatible hydraulic fluids.
Hydraulic Fluid Specifications Hydraulic fluids may be
Genie specifications require hydraulic oils which are incompatible due to the
designed to give maximum protection to hydraulic differences in base additive
systems, have the ability to perform over a wide chemistry. When
temperature range, and the viscosity index should incompatible fluids are
exceed 140. They should provide excellent mixed, insoluble materials
antiwear, oxidation prevention, corrosion inhibition, may form and deposit in the
seal conditioning, and foam and aeration hydraulic system, plugging
suppression properties. hydraulic lines, filters, control
Cleanliness level, ISO 15/13 valves and may result in
minimum component damage.
Water content, 250 ppm
maximum Note: Do not operate the machine when the
ambient air temperature is consistently above
Recommended Hydraulic Fluid
120°F / 49°C.
Hydraulic oil type Chevron Rando HD Premium
ISO Grade 32 Hydraulic Fluid Temperature
Viscosity index, 200 Range
maximum
Optional Hydraulic Fluids
Mineral based Shell Tellus S2 V 32
Shell Tellus S2 V 46
Shell Tellus S4 VX 32
Shell Donax TG (Dexron III)
Chevron 5606A
Biodegradable Petro Canada Environ MV 46
Fire resistant UCON Hydrolube HP-5046
Note: Genie specifications require additional
equipment and special installation instructions
Ambient air temperature
for the approved optional fluids. Consult Genie
Product Support before use. 1 Chevron hydraulic oil 5606A
2 Petro-Canada Environ MV 46
Optional fluids may not have 3 UCON Hydrolube HP-5046D
the same hydraulic lifespan 4 Chevron Rando HD premium oil MV
and may result in component
damage.
Note: Extended machine operation can cause

the hydraulic fluid temperature to increase
beyond its maximum allowable range. If the
hydraulic fluid temperature consistently exceeds
200°F / 90°C an optional oil cooler may be
required.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 7

Specifications
Chevron Rando HD Premium Oil Chevron 5606A Hydraulic Oil

MV Fluid Properties Fluid Properties
ISO Grade 32 ISO Grade 15
Viscosity index, maximum 200 Viscosity index, maximum 300
Kinematic Viscosity, maximum Kinematic Viscosity, maximum
cSt @ 200°F / 100°C 7.5 cSt @ 200°F / 100°C 5.5
cSt @ 104°F / 40°C 33.5 cSt @ 104°F / 40°C 15.0
cSt @ -40°F / -40°C 510
Brookfield Viscosity, maximum
cP @ -4°F / -20°C 1040 Flash point 180°F / 82°C
cP @ -22°F / -30°C 3310
Pour point -81°F / -63°C
Flash point 375°F / 190°C
Maximum continuous operating 124°F / 51°C
Pour point -58°F / -50°C temperature
Maximum continuous operating 171°F / 77°C Note: Use of Chevron 5606A hydraulic fluid, or
temperature equivalent, is required when ambient
Note: A hydraulic oil heating system is temperatures are consistently below 0°F / -17°C
recommended when the ambient temperature is unless an oil heating system is used.
consistently below 0°F / -18°C.
Continued use of Chevron
Note: Do not operate the machine when the 5606A hydraulic fluid, or
ambient temperature is below -20°F / -29°C with equivalent, when ambient
Rando HD Premium MV. temperatures are
consistently above 32°F /
0°C may result in component
damage
Petro-Canada Environ MV 46
Fluid Properties
ISO Grade 46
Viscosity index, maximum 154
Kinematic Viscosity, maximum
cSt @ 200°F / 100°C 8.0
cSt @ 104°F / 40°C 44.4
Flash point 482°F / 250°C
temperature
8 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Specifications
Shell Tellus S4 VX Fluid

Properties
ISO Grade 32
cSt @ 200°F / 100°C 9
cSt @ 104°F / 40°C 33.8
Brookfield Viscosity, maximum
cSt @ -4°F / -20°C 481
cSt @ -13°F / -25°C 702.4
cSt @ -40°F / -40°C 2624
Flash point >100
temperature
UCON Hydrolube HP-5046 Fluid

Properties
ISO Grade 46
cSt @ 149°F / 65°C 22
cSt @ 104°F / 40°C 46
cSt @ 0°F / -18°C 1300
Flash point None
temperature
Part No. 1272217GT GS™-30 • 32 • 46 • 47 9

Specifications
Hydraulic Component Outrigger manifold

Specifications Relief valve pressure, 3500 psi
maximum 241 bar
Function Pump – GS-1530, GS1532, GS-1930, Check valve manifold -
GS-1932 GS-1530, GS-1532, GS-1930. GS-1932
Type Gear Check valve pressure, 200 psi
Displacement per revolution 0.244 cu in maximum 13,8 bar
4 cc Lift pressure selector manifold - GS-4047
Flow rate @ 2500 psi / 172 bar 3 gpm Platform relief valve pressure, 2000 psi
11,3 L/min maximum 138 bar
Hydraulic tank return filter 10 micron
25 psi / 1.7 bar
bypass
Function Pump – GS-2032, GS-2632, GS-3232,
GS-2046, GS-2646, GS-3246, GS-4047
Type Gear
Displacement per revolution 0.355 cu in
5,5 cc
Flow rate @ 2500 psi / 172 bar 4 gpm
15 L/min
Hydraulic tank return filter 10 micron
25 psi / 1,7 bar
bypass
Function manifold – All models except GS-4047
System relief valve pressure, 3700 psi
maximum 255 bar
Lift relief valve pressure 1800 to 3700 psi
142 to 241 bar
Steer relief valve pressure 1500 psi
103 bar
Function manifold – GS-4047
System relief valve pressure, 3500 psi
maximum 241 bar
Platform relief valve pressure 3000 psi
206 bar
Steer relief valve pressure 1500 psi
103 bar
10 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Specifications
Manifold Component Valve coil resistance

Specifications Note: The following coil resistance specifications
are at an ambient temperature of 68°F / 20°C. As
Plug torque valve coil resistance is sensitive to change in air
temperature, the coil resistance will typically
SAE No. 2 50 in-lbs / 6 Nm increase or decrease by 4% of each 18°F / -7.7°C
SAE No. 4 13 ft-lbs / 18 Nm that your air temperature increases or decreases
from 68°F / 20°C.
SAE No. 6 18 ft-lbs / 24 Nm
Description Specification
SAE No. 8 50 ft-lbs / 68 Nm
Solenoid valve, 3 position 4 way, 27.2Ω
SAE No. 10 55 ft-lbs / 75 Nm 20V DC with diode
SAE No. 12 75 ft-lbs / 102 Nm (schematic items F, AC or DC)
Solenoid valve, 3 position 4 way, 19Ω
20V DC with diode
(schematic item E)
20V DC with diode
(schematic items H, AI or DI)
N.C. 20V DC with diode
(schematic item N)
20V DC with diode
(schematic item AE or DE)
20V DC with diode
(schematic item AG or DG)
20V DC with diode
(schematic items CA, CB, CC
and CD)
20V DC with diode
(schematic item BA)
20V DC with diode
(schematic item DN)
Solenoid valve, 3 position 4 way 33.75Ω
24V DC with diode
(schematic item EA)
Solenoid valve, 2 position 4 way 33.75Ω
24V DC with diode
(schematic item EC)
20V DC with diode
(schematic item GC)
20V DC with diode
(schematic item GA)
Part No. 1272217GT GS™-30 • 32 • 46 • 47 11

Specifications
Hydraulic Hose and Fitting SAE O-ring Boss Port

Torque Specifications (tube fitting - installed into Aluminum)
(all types)
Your machine is equipped with Parker Seal-
SAE Dash Size Torque
Lok™ ORFS or 37° JIC fittings and hose ends.
Genie specifications require that fittings and -4 14 ft-lbs / 19 Nm
hose ends be torqued to specification when they -6 23 ft-lbs / 31.2 Nm
are removed and installed or when new hoses or -8 36 ft-lbs / 49 Nm
fittings are installed.
-10 62 ft-lbs / 84 Nm
-12 84 ft-lbs / 114 Nm
Seal-Lok™ Fittings -16 125 ft-lbs / 169.5 Nm
(hose end - ORFS)
-20 151 ft-lbs / 204.7 Nm
SAE Dash Size Torque
-24 184 ft-lbs / 249.5 Nm
-4 18 ft-lbs / 25 Nm
-6 30 ft-lbs / 41 Nm
-8 40 ft-lbs / 55 Nm
-10 60 ft-lbs / 81 Nm
-12 85 ft-lbs / 115 Nm
-16 110 ft-lbs / 150 Nm
-20 150 ft-lbs / 205 Nm
Adjustable Fitting Non-adjustable fitting
-24 230 ft-lbs / 315 Nm
1 jam nut
JIC 37° Fittings SAE O-ring Boss Port

(swivel nut or hose connection) (tube fitting - installed into Steel)
SAE Dash Size Thread Size Flats SAE Dash Size Torque
-4 7/16-20 2 -4 ORFS / 37° (Adj) 15 ft-lbs / 20.3 Nm
-6 9/16-18 1 1/2 ORFS (Non-adj) 26 ft-lbs / 35.3 Nm
37° (Non-adj) 22 ft-lbs / 30 Nm
-8 3/4-16 1 1/2
-6 ORFS (Adj / Non-adj) 35 ft-lbs / 47.5 Nm
-10 7/8-14 1 1/2
37° (Adj / Non-adj) 29 ft-lbs / 39.3 Nm
-12 1 1/16-12 1 1/4 60 ft-lbs / 81.3 Nm
-8 ORFS (Adj / Non-adj)
-16 1 5/16-12 1 37° (Adj / Non-adj) 52 ft-lbs / 70.5 Nm
-20 1 5/8-12 1 -10 ORFS (Adj / Non-adj) 100 ft-lbs / 135.6
37° (Adj / Non-adj) Nm
-24 1 7/8-12 1
85 ft-lbs / 115.3
Nm
-12 (All types) 135 ft-lbs / 183 Nm
-16 200 ft-lbs / 271.2
(All types)
Nm
-20 (All types) 250 ft-lbs / 339 Nm
-24 305 ft-lbs / 413.5
(All types)
Nm
12 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Specifications
Torque Procedure JIC 37° fittings

1 Align the tube flare (hex nut) against the
Seal-Lok™ fittings nose of the fitting body (body hex fitting)
and tighten the hex nut to the body hex
1 Replace the O-ring. The O-ring must be
fitting to hand tight, approximately 30 in-lbs /
replaced anytime the seal has been broken.
3.4 Nm.
The O-ring cannot be re-used if the fitting or
hose end has been tightened beyond finger 2 Using a permanent ink marker, make a
tight. reference mark on one the flats of the hex
nut and continue the mark onto the body of
Note: The O-ring in Parker Seal Lok™ fittings
the hex fitting. Refer to Illustration 1.
and hose end are custom-size O-rings. They are
not standard size O-rings. They are available in
the O-ring field service kit (Genie part number
49612).
2 Lubricate the O-ring before installation.
3 Be sure the O-ring face seal is seated and
retained properly.
4 Position the tube and nut squarely on the
face seal end of the fitting, and tighten the
nut finger tight. Illustration 1
5 Tighten the nut or fitting to the appropriate 1 hex nut

torque. Refer to the appropriate torque chart 2 reference mark
in this section. 3 body hex fitting
6 Operate all machine functions and inspect

the hose, fittings and related components to
confirm there are no leaks.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 13

Specifications
3 Working clockwise on the body hex fitting,

make a second mark with a permanent ink
marker to indicate the proper tightening
position. Refer to Illustration 2.
Note: Use the JIC 37° Fitting table in this section
to determine the correct number of flats, for the
proper tightening position.
Note: The marks indicate the correct tightening
positions have been determined. Use the
second mark on the body hex fitting to properly
tighten the joint after it has been loosened.
Illustration 2
1 body hex fitting
2 reference mark
3 second mark
4 Tighten the hex nut until the mark on the

hex nut is aligned with the second mark on
the body hex fitting.
5 Operate all machine functions and inspect
the hose, fittings and related components to
confirm there are no leaks.
14 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Repair Procedures
Machine Configuration:
Section 3 Repair Pr oc edures
 Unless otherwise specified, perform each

repair procedure with the machine in the
following configuration:
• Machine parked on a firm, level surface
• Key switch in the off position with the key
Observe and Obey: removed
 Repair procedures shall be completed by a • The red Emergency Stop button in the off
person trained and qualified on the repair of position at both the ground and platform
this machine. controls
 Immediately tag and remove from service a • Wheels chocked
damaged or malfunctioning machine.
• All external AC power supply
 Repair any machine damage or malfunction disconnected from the machine
before operating the machine.
• Platform in the stowed position
Before Repairs Start:

 Read, understand and obey the safety rules
and operating instructions in the appropriate
operator's manual on your machine.
 Be sure that all necessary tools and parts
are available and ready for use.
 Use only Genie approved replacement parts.
 Read each procedure completely and
adhere to the instructions. Attempting
shortcuts may produce hazardous
conditions.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 15

Repair Procedures
About This Section Symbols Legend

Most of the procedures in this section should Safety alert symbol—used to
only be performed by trained service alert personnel to potential
professional in a suitably equipped workshop. personal injury hazards. Obey
Select the appropriate repair procedure after all safety messages that follow
troubleshooting the problem. this symbol to avoid possible
injury or death.
Perform disassembly procedures to the point
where repairs can be completed. Then to re- Indicates a imminently
assemble, perform the disassembly steps in hazardous situation which, if not
reverse order. avoided, will result in death or
serious injury.
Indicates a potentially
hazardous situation which, if not
avoided, could result in death or
serious injury.
avoided, may cause minor or
moderate injury.
avoided, may result in property
damage.
Indicates that a specific result is expected

after performing a series of steps.
Indicates that an incorrect result has
occurred after performing a series of steps.
16 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Platform Controls
The platform controls are used to operate the

machine from the platform.
Activating a function button sends a signal to the
Electronic Control Module (ECM). When the
ECM is in the function mode, the platform
controls are used to operate the various
machine functions.
The platform controls consist of an Emergency
Stop button, electronic circuit board, proportional
control handle, drive/steer enable switch, alarm,
function buttons and LED display.
For further information or assistance, contact
Genie Product Support.
1 red Emergency Stop button P2

2 platform controls circuit board U3
3 proportional control handle and
drive/steer enable switch JC9
4 alarm H1
Part No. 1272217GT GS™-30 • 32 • 46 • 47 17

Platform Controls
Operational Indicator Codes Note: The Ld Operation Indicator Code will

appear when the outriggers are not fully
These codes are generated by the electrical retracted, the machine is not auto leveled, an
system to indicate machine operating status. outrigger has lost contact with the ground or
During normal operation, a code will appear in either level sensor detects the machine is no
the platform controls LED readout if a condition longer level. When any of the above scenarios
such as off-level, overload cutout, chassis mode occur, the lift function is disabled.
operation or pothole guard stuck occurs.
The lift function will also be disabled while
If the platform controls LED readout displays an extending or retracting the outriggers and during
operational indicator code such as LL, the fault the outrigger auto level procedure. While
condition must be repaired or removed before performing the above operations, the Ld
resuming machine operation. Push in and pull Operation Indicator Code will appear.
out the red Emergency Stop button to reset the
system. Note: A code and a description of a code can
also be viewed at the ground controls LCD
display.
Platform Controls LED Readout
Code Condition
LL Off-level
OL Platform Overload (CE and Australia)
CH Chassis Mode Operation
PHS Pothole Guard Stuck
nd No Drive (option)
Ld Lifting Disabled
br Brake Release
OHL Outdoor Height Restriction
18 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Platform Controls
1-1 8 Carefully disconnect all wire harness

connectors from the platform controls circuit
Circuit Board board.
Electrocution/burn hazard.
How to Remove the Platform Contact with electrically
Controls Circuit Board charged circuits could result
in death or serious injury.
1 Push in the red Emergency Stop button to Remove all rings, watches
the off position at both the ground and and other jewelry.
platform controls.
2 Disconnect the platform controls from the Component damage
control cable at the platform. hazard. Electrostatic
3 Remove the fasteners securing the platform discharge (ESD) can
control box to the platform control bracket. damage printed circuit
board components.
4 Remove the fasteners securing the bottom Maintain firm contact
cover to the platform control box. Open the with a metal part of the
control box. machine that is
5 Remove the ties securing the wire harness. grounded at all times
when handling printed
6 Disconnect the red and black wires from the circuit boards OR use a
alarm. grounded wrist strap.
7 Carefully remove the alarm from the
platform control box. 9 Carefully remove the platform controls
circuit board fasteners.
10 Carefully remove the platform controls
circuit board from the platform control box.
11 Remove the transparent caps from the
platform controls circuit board and save.
Circuit board fastener torque specifications

Hand tighten until screws seat < 5 in-lbs
< 0.6 Nm
Note: Before installing a circuit board, place the
transparent caps removed in step 11, over the
circuit board buttons.
Note: After installing the circuit board, check for
proper button operation. Excessive torque of the
circuit board fasteners will cause the buttons to
bind. Moderate torque of the circuit board
fasteners will not allow the buttons to engage.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 19

Platform Controls
1-2 7 Carefully remove the joystick fasteners.
Joystick 8 Carefully remove the joystick from the

platform control box.
How to Remove the Joystick Torque specifications

Joystick fasteners 9 in-lbs
1 Push in the red Emergency Stop button to 1 Nm
the off position at both the ground and
platform controls.
2 Disconnect the platform controls from the
control cable at the platform.
3 Remove the fasteners securing the platform
control box to the platform control bracket.
4 Remove the fasteners securing the bottom
cover to the platform control box. Open the
control box.
5 Remove the ties securing the joystick wire
harness.
6 Carefully disconnect the joystick wire
harness from the platform controls circuit
board.
Contact with electrically
charged circuits could result
Remove all rings, watches
and other jewelry.
Component damage
hazard. Electrostatic
discharge (ESD) can
damage printed circuit
board components.
Maintain firm contact
with a metal part of the
machine that is
grounded at all times
circuit boards OR use a
grounded wrist strap.
20 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Platform Controls
1-3 1-4
Platform Controls Alarm Platform Emergency Stop
Button
How to Remove the Platform
Controls Alarm How to Remove the Platform
1 Push in the red Emergency Stop button to Controls Emergency Stop
the off position at both the ground and Button
platform controls.
1 Push in the red Emergency Stop button to
2 Disconnect the platform controls from the the off position at both the ground and
control cable at the platform. platform controls.
3 Remove the fasteners securing the platform 2 Disconnect the platform controls from the
control box to the platform control bracket. control cable at the platform.
4 Remove the fasteners securing the bottom 3 Remove the fasteners securing the platform
cover to the platform control box. Open the control box to the platform control bracket.
control box.
4 Remove the fasteners securing the bottom
5 Disconnect the red and black wires from the cover to the platform control box. Open the
alarm. control box.
and other jewelry.
Component damage
discharge (ESD) can
board components.
machine that is
6 Carefully remove the alarm from the

platform control box.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 21

Platform Controls
5 Disconnect the white wires from the

Emergency Stop base.
and other jewelry.
Component damage
discharge (ESD) can
board components.
machine that is
6 Carefully remove the Emergency Stop base

from the Emergency Stop button.
7 Carefully remove the retaining ring from the
Emergency Stop button.
8 Carefully remove the Emergency Stop
button from the platform control box.
22 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Ground Controls
The ground controls, used to operate the

machine from the ground, can also be used to
tune the performance of the machine.
The ground controls consist of an Electronic
Control Module (ECM), emergency stop button,
key switch and circuit breaker.
Activating the function enable button and the up
or down at the same time, sends a signal to the
(ECM). This allows the platform to be raised or
lowered at the ground controls.
Note: Steer and drive functions are not available
at the ground controls.
When the ECM is in the set up mode, the ground
controls are used to adjust the function speed
parameters, machine models, or machine
options.
For further information or assistance, contact 1 machine setup escape button
Genie Product Support. 2 machine setup scroll up button
3 LCD readout
4 machine setup scroll down button
5 machine setup enter button
6 Key switch KS1
7 red Emergency Stop P1
8 circuit breaker CB2
9 Diagnostic port (if equipped)
10 platform down button
11 lift function enable button
12 platform up button
Part No. 1272217GT GS™-30 • 32 • 46 • 47 23

Ground Controls
2-1 2 Press the ground control scroll down button.

Software Revision Level Result: The ground control LCD display will
indicate the software revision and hour
meter information. After 5 seconds, the
How to Determine the Revision ground controls LCD display will display
Level machine model and hour meter information
again.
The machine software revision level is displayed
at the ground controls LCD display. 3 Push in the red Emergency Stop button to
1 Turn the key switch to the ground controls platform controls and turn the key switch to
or platform controls position. Pull out the red the off position.
Emergency Stop button to the on position at
both ground and platform controls.
Result: The display at the platform controls
will show "CH". See example below.
Result: The display at the ground controls

will show the machine model and hour
meter information. After 3 seconds, the
machine model will not show on the display.
a ground control LCD display
See example below.
b ground control scroll down button
24 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Ground Controls
2-2 2 Press and hold the ground control scroll up

and scroll down buttons.
Machine Setup
How to Setup the Machine from

Ground Controls
The ground controls can be used to setup the
machine parameters from the ground. Features
that can be adjusted from the ground controls
include machine Model, Options and Speed
setup. This menu can only be entered from
ground controls with the key switch in the ground
controls position.
Ground Control Menu Buttons
Tip-over hazard. Do not
adjust function speeds higher 1 scroll down button
than specified in this 2 enter button
procedure. Setting the 3 scroll up button
function speeds greater than 4 escape button
specifications could cause the 5 LCD display
machine to tip over resulting
in death or serious injury. 3 Pull out the red Emergency Stop button to
the on position at the ground controls.
Tip-over hazard. This Result: The ground controls LCD display
procedure must only be will show the following:
performed by a trained
service professional.
Attempting this procedure
without the necessary skills
could result in death or
serious injury.
4 Use the ground control menu buttons to
Note: Select a test area that is firm, level and
select machine Model, Options and Speed
free of obstructions.
Setup parameters. Follow the menu
1 Turn the key switch to ground controls. structure indicated on the ground control
LCD display.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 25

Ground Controls
2-3 Bootloader Mode

Loading or Updating Machine 1 Open the GCON compartment.
Software Note: Some models will require opening the
ground control box to access the GCON.
Note: Before updating the machine software,
open a web browser and navigate to the 2 Turn the key switch to the ground controls
following location for the Genie Machine position and pull out the red Emergency
Software Download portal, Stop button to the on position at the
http://firmware.genielift.com. Perform a search platform controls.
by applying the appropriate filters and download
the machine software. 3 At the ground controls, press and hold the
Enter and Escape buttons.
Note: There are two procedures available to
update the machine software. These are
Bootloader Mode and Machine Application
Mode.
Bootloader Mode: The Bootloader mode is only
available with the key switch in the GCON
position. It allows the user to update or reinstall
the machine software by directing the system
into the Bootloader.
Choose this mode if the GCON ECM is not
opertaing correctly.
1 LCD display
Machine Application Mode: The machine 2 enter button
Application mode is available with the key switch
3 escape button
in the GCON or PCON position. This mode of
machine software update requires the user to 4 Pull out the red Emergency Stop button to
enter the Machine Service Tool. the on position at the ground controls.
Choose this mode if the machine is operating Result: The ground controls LCD display
correctly and you are updating the machine will show the following:
software.
26 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Ground Controls
5 Locate the diagnostic port on the side of the 8 Launch a web browser such as Internet
GCON. Remove one of the fasteners Explorer ®, Chrome ® or Firefox ® on your
securing the cover and set aside. Loosen PC or laptop. Type the IP address from step
the other fastener. Do not remove it. 7 into the web browser address bar and
press enter.
Result: The following screen will be
displayed.
1 diagnostic port
9 Select the Choose File button and navigate
6 Connect one end of a CAT5 Ethernet cable to the downloaded Genie Flash file (.gff).
into the diagnostic port. Connect the other
end into a PC or laptop. Note: Verify it is the correct flash file.
Result: The ground controls LCD display 10 Select the Load Flash File button to verify
will show the following: the file is a .gff file.
displayed.
7 Read and record the IP address.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 27

Ground Controls
11 Select the Reprogram Device(s) button to 15 Perform a function test. Refer to the
start the ECM software update. Operator's Manual on your machine.
Result: The following screen will be 16 Return the machine to service.

displayed after the software update is
complete.
Note: Do not turn off power while the ECM is
being reprogrammed.
12 Select the Run Application button to exit

the software update mode.
13 Push in the red Emergency Stop button and
disconnect the CAT5 cable from the GCON.
14 Secure the diagnostic port cover using the
retaining fasteners removed in step 5. Do
not over tighten.
Note: Machines equipped with AGM batteries
will need to select the AGM battery type using
the GCON set parameters screen. Refer to the
Machine Setup procedure in the Service and
Repair manual that is appropriate for your
machine.
Tip over hazard. Updating the

SmartLink software may have
impacted the machines default
drive speeds. Tipping over the
machine will result in death or
serious injury.
Perform drive speed test.
Refer to the Maintenance
Manual that is appropriate for
your machine.
28 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Ground Controls
Machine Application Mode 5 Read and record the IP address.

1 Open the GCON compartment. Note: The display will only show
the IP address for 3 seconds.
Note: Some models will require opening the
Press the scroll up button to
ground control box to access the GCON.
display the IP address for another
2 Turn the key switch to ground controls or 3 seconds.
platform controls and pull out the red
Emergency Stop button to the on position at 6 Launch a web browser such as Internet
both ground and platform controls. Explorer ®, Chrome ® or Firefox ® on your
PC or laptop. Type the IP address from step
3 Locate the diagnostic port on the side of the 5 into the web browser address bar and
GCON. Remove one of the fasteners press enter.
securing the cover and set aside. Loosen
the other fastener. Do not remove it. Result: The following screen will be
displayed.
7 Enter the following username and password

then select OK.
Username: smart.link
Password: SL1000
Note: The username and password are case
sensitive.
displayed.
1 diagnostic port
4 Connect one end of a CAT5 Ethernet cable

into the diagnostic port. Connect the other
end into a PC or laptop.
Result: The ground controls LCD display
will show the following:
Part No. 1272217GT GS™-30 • 32 • 46 • 47 29

Ground Controls
8 Select the Software tab at the header bar. 11 Select the Load Flash File button to verify
the file is a .gff file.
displayed. Result: The following screen will be
displayed.
9 Select the Update Machine Software

button. 12 Select the Reprogram Device(s) button to
Result: The following screen will be start the ECM software update.
displayed. Result: The following screen will be
displayed after the software update is
complete.
Note: Do not turn off power while the ECM is
being reprogrammed.
10 Select the Choose File button and navigate

to the downloaded Genie Flash file (.gff).
Note: Verify it is the correct flash file.
13 Select the Run Application button to exit

the software update mode.
14 Push in the red Emergency Stop button and
disconnect the CAT5 cable from the GCON.
30 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Ground Controls
15 Secure the diagnostic port cover using the 2-4

retaining fasteners removed in step 5. Do
not over tighten.
Using a Wi-Fi Router to Connect
to the SmartLink Web Service
will need to select the AGM battery type using Tool
Machine Setup procedure in the Service and Note: Before using a portable wireless router to
Repair manual that is appropriate for your connect to the Smart Link Service Tool web site,
machine. the router must be configured to the type of
connection desired. Refer to the portable
Tip over hazard. Updating the wireless router users manual for set-up and
SmartLink software may have configuration instructions.
1 Open the GCON compartment.
machine will result in death or Note: Some models will require opening the
serious injury. ground control box to access the GCON.
Perform drive speed test. 2 Turn the key switch to ground controls or
Refer to the Maintenance platform controls and pull out the red
Manual that is appropriate for Emergency Stop button to the on position at
your machine. both ground and platform controls.
Result: The display at the platform controls
16 Perform a function test. Refer to the
will show "CH". See example below.
Operator's Manual on your machine.
17 Return the machine to service.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 31

Ground Controls
3 Locate the diagnostic port on the side of the 5 Read and record the IP address.
GCON. Remove one of the fasteners
securing the cover and set aside. Loosen Note: The display will only show
the other fastener. Do not remove it. the IP address for 3 seconds.
Press the scroll up button to
display the IP address for another
3 seconds.
6 On a PC, laptop or mobile device, set up a

wireless network for the portable router.
Note: Refer to the Operating System's procedure
for connecting to a wireless network.
7 After establishing a new wireless network,
select the appropriate network your portable
wireless router.
Note: Refer to the Operating System's procedure
for connecting to a wireless network.
1 diagnostic port 8 Launch a web browser such as Internet

Explorer ®, Chrome ® or Firefox ® on your
4 Connect one end of a CAT5 Ethernet cable PC, laptop or mobile device. Type the IP
into the diagnostic port. Connect the other address from step 5 into the web browser
end into the ethernet port of the portable address bar and press enter.
wireless router.
Result: The ground controls LCD display displayed.
32 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Ground Controls
9 Enter the following username and password 2-5

then select OK.
Service Override Mode
Username: smart.link
Password: SL1000 The Electronic Control Module (ECM) is
Note: The username and password are case programmed with a Service Override mode.
sensitive. Service Override mode is only indented for
certain circumstances and is not part of the
Result: The following screen will be normal machine operation. Service Override
displayed. mode should only be accessed by trained
personal to repair faults and/ or a malfunctioning
machine.
Note: Service Override mode can only be
entered at the ground controls and is intended to
allow the platform to be raised or lowered. Once
the platform has reached the maximum
allowable height, the system will exit Service
Override mode. Repeat this procedure to lower
the platform.
10 After using the Smart Link Service Tool web Note: When in Service Override mode, an
site, push in the red Emergency Stop button audible alarm will sound.
and disconnect the CAT5 cable from the
GCON. Note: Before entering Service Override mode,
fault codes or the malfunction affecting the
11 Secure the diagnostic port cover using the operation of the machine should be fully
retaining fasteners removed in step 3. Do understood to ensure Service Override mode is
not over tighten. required.
will need to select the AGM battery type using
Machine Setup procedure in the Service and
Repair manual that is appropriate for your
machine.
Tip over hazard. Updating the

SmartLink software may have
machine will result in death or
serious injury.
Perform drive speed test.
Refer to the Maintenance
Manual that is appropriate for
your machine.
12 Perform a function test. Refer to the

Operator's Manual on your machine.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 33

Ground Controls
Note: Perform this operation on a firm, level 3 Pull out the red Emergency Stop button to
surface and if equipped, with the outriggers auto the on position at the ground controls.
leveled or fully retracted.
Tip-over hazard. Operating will show the following:
the machine on a surface that
is not level while in Service
Override mode will result in
death or serious injury. Follow
proper operating procedures
and safety precautions. Do
not use Service Override 4 Release the Scroll Up and Scroll Down
mode if you are not trained buttons after the ground controller powers
and familiar with the up.
operation of the machine. 5 At the ground controls, use the Scroll Down
button to scroll to SVC Override.
1 Turn the key switch to the ground controls
position and pull out the red Emergency Result: The ground controls LCD display
Stop button to the on position at the will show the following:
platform controls.
2 Press and hold the ground control scroll up

1 scroll down button
2 enter button
3 scroll up button
4 escape button
5 LCD display
34 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Ground Controls
6 Press the enter button. 2-6

Result: The ground controls LCD display Level Sensors
will show an alternating message every
1.5 seconds. The Electronic Control Module (ECM) is
programmed to deactivate the lift and drive
functions and activate an alarm when a signal is
received from the level sensor.
The tilt alarm sounds when the incline of the
chassis exceeds 1.5° to the side and 3° to the
front or rear.
Use the illustrations to verify which type of level
sensor is installed and perform the procedure
that is appropriate for your machine.
7 Press the enter button.

Procedure 1

Procedure 2
X
1
Procedure 3
1 X axis
2 Y axis
Part No. 1272217GT GS™-30 • 32 • 46 • 47 35

Ground Controls
How to Install and Calibrate the 6 Lower the platform onto the safety arm.
Level Sensor - Procedure 1 Crushing hazard. Keep hands
clear of the safety arm when
lowering the platform.
7 Turn the key switch to the off position and

push in the red Emergency Stop button to
the off position at the ground controls.
8 Tag and disconnect the level sensor wire
harness from the chassis wire harness.
Procedure 1
Note: The wire harness connection is located
1 X axis next to the level sensor, on top of the chassis at
2 Y axis the steer end of the machine.
Tip-over hazard. Failure to 9 Remove the level sensor retaining fasteners

install or calibrate the level and remove the level sensor from the
sensor as instructed will machine.
compromise machine stability
10 Tag and disconnect the level sensor wires
and cause the machine to tip
from the level sensor connector plug.
over, resulting in death or
serious injury. Do not install 11 Securely install the wires of the new level
or calibrate the level sensor sensor into the level sensor connector plug.
other than specified in this
procedure.
Note: If you are not installing a new level sensor,

proceed to step 15.
1 Move the machine to an area that has a
firm, level surface and is free of
obstructions.
Note: The surface must be 0° +/- 0.5°.
2 Remove the platform controls from the
platform.
3 Turn the key switch to platform controls and
pull out the red Emergency Stop button to
the on position at both ground and platform
controls.
4 Raise the platform 7 to 8 feet / 2.1 to 2.4 m.
5 Lift the safety arm, move it to the center of
the scissor arm and rotate down to a
vertical position.
36 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Ground Controls
12 Place the new level sensor onto the level 13 Install the level sensor retaining fasteners
sensor mount bracket with the "X" on the through the level sensor and springs, and
level sensor base closest to the long side of into the mount bracket. Tighten the
the level sensor mount, and the "Y" on the fasteners and measure the distance
level sensor base closest to the short side between the level sensor and the level
of the level sensor mount. sensor mount bracket.
Tip-over hazard. Failure to Result: The measurement should be
install the level sensor as approximately 0.375 inch / 10 mm.
instructed, could result in the 14 Connect the chassis wire harness to the
machine tipping over, causing level sensor wire harness.
death or serious injury.
15 Turn the key switch to the ground control
Steer End and pull out the red Emergency Stop button
to the on position at the ground controls.
16 Adjust the level sensor retaining fasteners
until the bubble at the top of the level
sensor is centered in the circles.
Result: The tilt sensor alarm should not
sound.
17 Raise the platform slightly.
18 Return the safety arm to the stowed
position.
19 Lower the platform to the stowed position.
20 Center a lifting jack under the drive chassis
at the ground controls side of the machine.
21 Raise the machine approximately 2 inches /
Non-steer End 5 cm. Place blocks under the chassis for
support.
1 limit switch
2 level sensor mount bracket
3 level sensor S7
4 scissor chassis
5 alarm H5
Part No. 1272217GT GS™-30 • 32 • 46 • 47 37

Ground Controls
22 GS-1530 and GS-1930: Place a 0.64 x 6 x 29 Center a lifting jack under the drive chassis
6 inch / 16.2 mm x 15 cm x 15 cm thick at the battery pack side of the machine.
steel block under both wheels at the ground
controls side of the machine.
5 cm. Place blocks under the chassis for
GS-1532 and GS-1932: Place a 0.68 x 6 x support.
6 inch / 17.2 mm x 15 cm x 15 cm thick
31 GS-1530 and GS-1930: Place a 0.77 x 6 x
steel block under both wheels at the ground
controls side of the machine.
steel block under both wheels at the battery
GS-2032, GS-2632 and GS-3232: Place a pack side of the machine.
0.66 x 6 x 6 inch / 16.8 mm x 15 cm x 15 cm
GS-1532 and GS-1932: Place a 0.83 x 6 x
thick steel block under both wheels at the
ground controls side of the machine.
steel block under both wheels at the battery
GS-2046, GS-2646, GS-3246 and GS- pack side of the machine.
4047: Place a 1 x 6 x 6 inch / 25.4 mm x
GS-2032, GS-2632 and GS-3232: Place a
15 cm x 15 cm thick steel block under both
0.8 x 6 x 6 inch / 20.3 mm x 15 cm x 15 cm
wheels at the ground controls side of the
thick steel block under both wheels at the
machine.
battery pack side of the machine.
23 Lower the machine onto the blocks.
GS-2046, GS-2646, GS-3246 and GS-
24 Raise the platform 7 to 8 feet / 2.1 to 2.4 m. 4047: Place a 1.22 x 6 x 6 inch / 31 mm x
15 cm x 15 cm thick steel block under both
Result: The level sensor alarm should not
wheels at the battery pack side of the
sound.
machine.
Result: The level sensor alarm does sound
32 Lower the machine onto the blocks.
and fault code LL appears in the diagnostic
display. Adjust the level sensor retaining 33 Raise the platform 7 to 8 feet / 2.1 to 2.4 m.
fasteners just until the level sensor alarm
Result: The platform should stop, an alarm
does not sound.
should sound and fault code LL appears in
25 Lower the platform to the stowed position. the diagnostic display.
26 Raise the machine approximately 2 inches / Result: The platform does not stop or the
5 cm. Place blocks under the chassis for level sensor alarm does not sound. Adjust
support. the level sensor until the alarm just begins
to sound OR the down limit switch may
27 Remove the blocks from under both wheels.
need to be adjusted.
28 Lower the machine and remove the jack.
5 cm.
36 Remove the blocks from under both wheels.
37 Lower the machine and remove the jack.
38 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Ground Controls
How to Install and Calibrate the 3 Raise the platform 7 to 8 feet / 2.1 to 2.4 m.
Level Sensor - Procedure 2 4 Lift the safety arm, move it to the center of
vertical position.
5 Lower the platform onto the safety arm.
Crushing hazard. Keep hands
Procedure 2
1 X axis the off position at the ground controls.
2 Y axis
Tip-over hazard. Failure to harness from the chassis wire harness.
install the level sensor as Note: The wire harness connection is located on
instructed will compromise the level sensor, on top of the chassis at the
machine stability and cause
steer end of the machine.
the machine to tip over,
resulting in death or serious 8 Remove the level sensor retaining fasteners
injury. Do not install the level and remove the level sensor from the
sensor other than specified in machine.
this procedure.
9 Securely install the wires of the new level
Note: If you are not installing a new level sensor into the level sensor connector plug.
sensor, proceed to step 14.
obstructions.
Note: Use a digital level to verify the surface is
level.
2 Turn the key switch to ground control and
controls.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 39

Ground Controls
10 Place the new level sensor on to the level 11 Install the level sensor retaining fasteners
sensor bracket with the "Y" on the level through the level sensor and into the mount
sensor closest to the ground controls of the bracket.
machine and the "X" on the level sensor
12 Connect the chassis wire harness to the
closest to the steer end of the machine.
level sensor.
Tip-over hazard. Failure to 13 Turn the key switch to ground control and
install the level sensor as pull out the red Emergency Stop button to
instructed, could result in the the on position at both ground and platform
machine tipping over, causing controls.
Result: GCON will display a ‘C051:
Steer End SYSTEMFAULT, TILT:NoCal fault.

Non-steer End 1 scroll down button
1 limit switch 2 enter button
2 level sensor mount bracket 3 scroll up button
3 level sensor S7 4 escape button
4 scissor chassis 5 LCD display
5 alarm H5
40 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Ground Controls
16 Pull out the red Emergency Stop button to 22 Press and hold the Enter button to start
the on position at the ground controls. calibration.
Result: The ground controls LCD display Result: An audible alarm will sound when
will show the following: calibration is complete.
Note: The machine will not calibrate if it is on a
slope of one degree or greater.
Note: If the level sensor has been replaced,
continue with step 23. If the level sensor was not
replaced skip to step 26.
17 Release the Scroll Up and Scroll Down
buttons after the ground controller powers
up.
18 Use the Scroll Up or Scroll Down buttons to
scroll to Select Option.
19 Press the enter button. 23 Raise the platform 7 to 8 feet / 2.1 to 2.4 m.
20 Use the Scroll Up or Scroll Down buttons to 24 Return the safety arm to the stowed
scroll to Tilt Sensor. position.
26 Place a digital level on the ground control
side of the drive chassis. Zero out the digital
level.
27 Drive the steer end of the machine up a
21 Press the enter button. ramp until it is just under 3°.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 41

Ground Controls
28 Raise the platform 7 to 8 feet / 2.1 to 2.4 m. 34 Raise the platform 7 to 8 feet / 2.1 to 2.4 m.
Result: No audible alarm is heard. Result: No audible alarm is heard.
Result: The platform stops, an audible Result: The platform stops, an audible
alarm is heard and Fault LL is displayed. alarm is heard and Fault LL is displayed.
Repeat this procedure starting at step 15 on Repeat this procedure starting at step 15 on
a firm level surface. a firm level surface.
29 Lower the platform to the stowed position. 35 Lower the platform to the stowed position.
30 Continue driving the machine up the ramp 36 Continue driving the machine up the ramp
until it is just over 3°. until it is just over 3°.
Result: The platform should stop, an alarm Result: The platform should stop, an alarm
should sound and fault code LL appears in should sound and fault code LL appears in
the diagnostic display. the diagnostic display.
Result: The platform does not stop or the Result: The platform does not stop or the
level sensor alarm does not sound. Repeat level sensor alarm does not sound. Repeat
this procedure starting at step 15 on a firm this procedure starting at step 15 on a firm
level surface. level surface.
33 Drive the non-steer end of the machine up a 39 Place a digital level on the steer end of the
ramp until it is just under 3°. drive chassis. Zero out the digital level.
40 Drive the ground control side of the
machine onto a ramp until it is just under
1.5°.
42 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Ground Controls
43 Continue driving the machine onto the ramp 49 Continue driving the machine onto the ramp
until it is just over 1.5°. until it is just over 1.5°.
46 Drive the battery compartment side of the
1.5°.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 43

Ground Controls
How to Install and Calibrate the 5 Lower the platform onto the safety arm.
Level Sensor - Procedure 3 Crushing hazard. Keep hands
X
1 6 Turn the key switch to the off position and
Y
harness from the chassis wire harness.
2 Note: The wire harness connection is located on
the level sensor, on top of the chassis at the
Procedure 3 steer end of the machine.
1 X axis
8 Remove the level sensor retaining fasteners
2 Y axis and remove the level sensor from the
Tip-over hazard. Failure to machine.
install the level sensor as 9 Securely install the wires of the new level
instructed will compromise sensor into the level sensor connector plug.
resulting in death or serious
injury. Do not install the level
sensor other than specified in
this procedure.
Note: If you are not installing a new level

sensor, proceed to step 14.
obstructions.
Note: Use a digital level to verify the surface is
level.
controls.
vertical position.
44 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Ground Controls
10 Place the new level sensor on to the level 11 Install the level sensor retaining fasteners
sensor bracket with the "Y" on the level through the level sensor and into the mount
sensor away from the ground controls of the bracket.
machine and the "X" on the level sensor
12 Connect the chassis wire harness to the
closest to the steer end of the machine.
level sensor.
Tip-over hazard. Failure to 13 Turn the key switch to ground control and
install the level sensor as pull out the red Emergency Stop button to
instructed, could result in the the on position at both ground and platform
machine tipping over, causing controls.
Result: GCON will display a ‘C051:
Steer End SYSTEMFAULT, TILT:NoCal fault.

Non-steer End 1 scroll down button
1 limit switch 2 enter button
2 level sensor mount bracket 3 scroll up button
3 level sensor S7 4 escape button
4 scissor chassis 5 LCD display
5 alarm H5
Part No. 1272217GT GS™-30 • 32 • 46 • 47 45

Ground Controls
16 Pull out the red Emergency Stop button to 22 Press and hold the Enter button to start
the on position at the ground controls. calibration.
Result: The ground controls LCD display Result: An audible alarm will sound when
will show the following: calibration is complete.
Note: The machine will not calibrate if it is on a
slope of one degree or greater.
Note: If the level sensor has been replaced,
continue with step 23. If the level sensor was not
replaced skip to step 26.
17 Release the Scroll Up and Scroll Down
buttons after the ground controller powers
up.
18 Use the Scroll Up or Scroll Down buttons to
scroll to Select Option.
19 Press the enter button. 23 Raise the platform 7 to 8 feet / 2.1 to 2.4 m.
20 Use the Scroll Up or Scroll Down buttons to 24 Return the safety arm to the stowed
scroll to Tilt Sensor. position.
26 Place a digital level on the ground control
side of the drive chassis. Zero out the digital
level.
27 Drive the steer end of the machine up a
21 Press the enter button. ramp until it is just under 3°
46 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Ground Controls
30 Drive the steer end of the machine up a Drive the non-steer end of the machine up a
ramp until it is just over 3°. ramp until it is just over 3°.
33 Drive the non-steer end of the machine up a 38 Place a digital level on the steer end of the
ramp until it is just under 3°. drive chassis. Zero out the digital level.
39 Drive the ground control side of the
1.5°.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 47

Ground Controls
42 Continue driving the machine onto the ramp 48 Continue driving the machine onto the ramp
until it is just over 1.5°. until it is just over 1.5°.
45 Drive the battery compartment side of the
1.5°.
48 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Ground Controls
Outrigger Level Sensor - 6 Place the new outrigger level sensor onto
GS-3232 Models the outrigger level sensor base with the flat
side of the outrigger level sensor closest to
(from serial number GS3211A to GS3215A-141898) the battery side access door. Refer to the
(from serial number GS3212C-10000) illustration below.
Tip-over hazard. Failure to
install the level sensor as
instructed will compromise
resulting in death or serious
injury. Do not install the level
sensor other than specified in
this procedure.

obstructions.
platform controls. 1 outrigger level sensor (GS-3232)
3 Open the access door at the battery side of 7 Secure the outrigger level sensor onto the
the machine. base with the retaining fasteners removed
in step 5.
4 Tag and disconnect the outrigger level
sensor wire harness from the outrigger level 8 Adjust the outrigger level sensor retaining
sensor. fasteners until the bubble at the top of the
level sensor is centered in the circles.
5 Remove the outrigger level sensor retaining
fasteners and remove the outrigger level 9 Connect the outrigger level sensor wire
sensor from the machine. harness to the new outrigger level sensor.
10 Close the access door at the battery side of
the machine.
11 Calibrate the outrigger level sensor. Refer
to Repair Procedure, How to Calibrate the
Outrigger System.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 49

Ground Controls
2-7 5 Measure the distance between the base of

the handle and cable mounting nut.
Manual Platform Lowering
Cable Result: The measurement should be no
greater than 0.125 inch / 3 mm.
The manual platform lowering cable lowers the Note: Proceed to step 8 if measurement is
platform in the event of a main power failure. correct.
The manual platform lowering cable is attached
to the barrel end of the lift cylinder and is
activated at the drive chassis.
How to Adjust the Manual

Platform Lowering Cable
1 Raise the platform 7 to 8 feet / 2.1 to
2.4 m.:
vertical position.
Platform manual lowering cable specification
Crushing hazard. Keep hands Gap, lowering handle to mounting 0 to 0.125 inch
clear of the safety arm when nut 0 to 3 mm
4 Pull the handle of the manual platform

lowering cable out until considerable
resistance is felt. Release the handle.
50 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Ground Controls
6 To adjust, loosen the upper lock nut on the

cable mounting bracket at the cylinder. Turn
the lower lock nut clockwise to decrease the
distance or counterclockwise to increase
the distance. Tighten the upper lock nut.
1 manual lowering cable sheath

2 upper lock nut
3 cable mounting bracket
4 lower lock nut
5 cable mounting nut
6 end of lowering cable
7 manual lowering valve (hydraulic
schematic item N)
7 Repeat this procedure beginning with step

4.
8 Raise the platform and rotate the safety arm
to the stowed position.
9 Pull the manual lowering handle at the
ground controls 2 to 3 times to ensure it is
functioning correctly.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 51

Ground Controls
2-8 8 Use the Menu Up or Menu Down buttons to

scroll to Outriggers.
Outrigger Calibration
9 Press the Enter button to select Outriggers.
The Electronic Control Module (ECM) is
programmed to deactivate the drive and steer 10 Use the Menu Up or Menu Down buttons to
functions while the outriggers are deployed and scroll to Calibrate Outriggers.
activate an alarm when a signal is received from 11 Press the Enter button to select Calibrate
the outrigger level sensor, indicating the Outriggers.
outriggers are not deployed or the machine is
out of level. 12 Press and hold the Enter button while the
system gathers data to calibrate the
The ECM is also used to calibrate the outrigger outrigger level sensor.
level sensor to achieve a levelness of 0° +/- 0.5°
front to back and side to side, while the Crushing hazard. Keep body
outriggers are deployed. parts away from outriggers
during outrigger movement.
For further information or assistance, contact
Genie Product Support. 13 Continue holding the Enter button after the
outrigger level sensor is calibrated. The
outriggers will retract while the outrigger
How to Calibrate the Outrigger system gathers and saves data.
System 14 Continue holding the Enter button after the
(GS-3232 - facility code C) outriggers retract. The outriggers will now
(GS-3232 - facility code A, to GS3215A-141898) extend and the system will gather and save
1 Move the machine to an area that has a data to calibrate the outriggers.
firm, level surface and is free of 15 Continue holding the Enter button after the
obstructions. Use digital level to confirm. outriggers extend. The outriggers will now
2 Turn the key switch to ground controls. retract while the outrigger system gathers
and saves data.
3 At the ground controls, press and hold the
Menu Up and Menu Down buttons. Result: The alarms at the ground and
platform controls should sound for
4 While pressing both buttons down, pull out 1 second. The outrigger system is
the red Emergency Stop Button. calibrated.
5 Release the Menu Up and Menu Down Note: After installing a new outrigger level
buttons after the ground controller powers sensor, the new outrigger level sensor must be
up. calibrated following this procedure.
6 Use the Menu Up or Menu Down buttons to
scroll to Machine Options.
7 Press the Enter button to select Machine
Options.
52 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Hydraulic Tank
4 Remove the hydraulic tank retaining
3-1 fasteners and remove the hydraulic tank
Hydraulic Tank from the machine.
The primary functions of the hydraulic tank are Bodily injury hazard. Spraying
to cool and deaerate the hydraulic fluid during hydraulic oil can penetrate
operation. It utilizes internal suction strainers for and burn skin. Loosen
the pump supply lines and has an external return hydraulic connections very
line filter. slowly to allow the oil
pressure to dissipate
gradually. Do not allow oil to
How to Remove the Hydraulic squirt or spray.
Tank
5 Remove the hydraulic tank cap and drain
Component damage hazard. the tank into a suitable container.
The work area and surfaces
where this procedure will be Torque specifications
performed must be clean and Hydraulic retaining fasteners, dry 35 in-lbs
free of debris that could get 4 Nm
into the hydraulic system. Hydraulic tank retaining fasteners, 26 in-lbs
lubricated 2,9 Nm
Note: When removing a hose assembly or fitting,
the O-ring (if equipped) on the fitting and/or hose
end must be replaced. All connections must be
torqued to specification during installation. Refer
to Specifications, Hydraulic Hose and Fitting
Torque Specifications.
Perform this procedure with the platform in the
stowed position.
1 Disconnect the battery pack from the
machine.
and other jewelry.
2 Tag and disconnect the hydraulic tank

return hard line from the filter. Remove the
hard line from the machine. Cap the fitting
on the filter head.
3 Tag and disconnect the hydraulic tank hard
line from the pump. Remove the hard line
from the machine. Cap the fitting on the
pump.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 53

Hydraulic Pump
4-1 4 Activate the platform up function in one

second intervals from the ground controls
Function Pump until the pressure gauge reaches 3200 psi /
221 bar.
The hydraulic pump is attached to the motor
which makes up the hydraulic power unit. Result: If the pressure gauge reads
3200 psi / 221 bar, immediately stop. The
pump is good.
How to Test the Hydraulic Pump
Result: If the pressure gauge fails to reach
Note: When removing a hose assembly or fitting, 3200 psi / 221 bar, the pump is bad and will
the O-ring (if equipped) on the fitting and/or hose need to be serviced or replaced.
torqued to specification during installation. Refer Component damage hazard.
to Specifications, Hydraulic Hose and Fitting There is no relief valve in the
Torque Specifications. hydraulic pump and the pump
can be damaged if the
Component damage hazard. pressure is allowed to exceed
The work area and surfaces 3200 psi / 221 bar. When
where this procedure will be testing the pump, activate the
performed must be clean and pump in one second intervals
free of debris that could get until 3200 psi / 221 bar is
into the hydraulic system. confirmed. Do not over-
pressurize the pump.
1 Tag, disconnect and plug the high pressure
hydraulic hose from the hydraulic pump. 5 Remove the pressure gauge and reconnect
2 Connect a 0 to 5000 psi / 0 to 350 bar the hydraulic hose. Torque to specifications.
pressure gauge to the high pressure port on
the pump.
controls.
54 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Hydraulic Pump
How to Remove the Hydraulic

How to R emove the Hydr aulic Pump
6 Tag, disconnect and plug the high pressure

hose from the pump. Cap the fitting on the
Pump pump.
the O-ring (if equipped) on the fitting and/or hose Bodily injury hazard. Spraying
end must be replaced. All connections must be hydraulic oil can penetrate
torqued to specification during installation. Refer and burn skin. Loosen
to Specifications, Hydraulic Hose and Fitting hydraulic connections very
Torque Specifications. slowly to allow the oil
1 Disconnect the battery pack from the gradually. Do not allow oil to
machine. squirt or spray.
Electrocution/burn hazard. 7 Remove the hydraulic power unit from the

Contact with electrically machine.
in death or serious injury. 8 Remove the pump mounting bolts. Carefully
Remove all rings, watches remove the pump.
and other jewelry. Tip-over hazard. After
replacing the hydraulic pump,
2 Tag and disconnect the hydraulic power unit
it is critical to return the
cables at the motor controller.
function speed settings to
3 Disconnect the filter head from the filter original factory specifications.
head mounting bracket. Rotate the filter out Failure to restore the machine
and away from the hydraulic power unit. to original factory
specifications could cause the
4 Remove the hydraulic power unit retaining machine to tip over resulting
fasteners. in death or serious injury.
5 Tag, disconnect and plug the hydraulic tank
hard line from the pump. Cap the fitting on
the pump.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 55

Manifolds
5-1
Function Manifold Components –
GS-1530, GS-1532, GS-1930, GS-1932
The function manifold is mounted under the machine, between the module trays.
Schematic
Index No. Description Function Torque
Item
— Coil nut (item F) — — 4-5 ft-lbs / 5-7 Nm
— Coil nut (items E and H) — — 5-7 ft-lbs / 7-9 Nm
1 Diagnostic port A Test port —
2 Check disc B Steer circuit 18 ft-lbs / 24 Nm
Relief valve, 1800 - 3700 psi / 124 -
3 C Lift relief 20 ft-lbs / 27 Nm
255 bar
4 Check valve, 10 psi / 0.7 bar D Drive circuit 20 ft-lbs / 27 Nm
Drive
5 Solenoid valve, 3 position 4 way E 25 ft-lbs / 34 Nm
forward/reverse
6 Solenoid valve, 3 position 4 way F Steer left/right 25 ft-lbs / 34 Nm
7 Flow regulator and relief valve, G Steer circuit 26 ft-lbs / 35 Nm
0.75 gpm / 2.8 L/min
1500 psi / 130 bar
8 Solenoid valve, 2 position 4 way H Platform up 25 ft-lbs / 34 Nm
Relief valve, 3700 psi / 255 bar
9 I System relief 20 ft-lbs / 27 Nm
maximum
How to Install a Valve Cartridge

1 Dip the cartridge in clean oil to lube the O-rings.
2 Screw the cartridge in by hand until the top O-ring is met, then torque to specifications.
3 If required, install the valve coil(s) onto the valve stem. Install the coil nut onto the valve stem and
torque to specifications.
56 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Manifolds
Note: 'alpha' callouts refer to corresponding notes on the hydraulic schematic.

Note: 'alpha-numeric' callouts refer to corresponding notes on the electrical schematic.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 57

Manifolds
5-2
Function Manifold Components –
GS-2032, GS-2632, GS-3232, GS-2046, GS-2646, GS-3246
The function manifold is mounted behind an inspection door, at the ground control side of the machine.
Schematic
Item
— Coil nut (item AC) — — 4-5 ft-lbs / 5-7 Nm
— Coil nut (items AE, AG, AI) — — 5-7 ft-lbs / 7-9 Nm
1 Diagnostic port AA Test port —
2 AB System relief 20 ft-lbs / 27 Nm
maximum
3 Solenoid valve, 3 position 4 way AC Steer left/right 25 ft-lbs / 34 Nm
Check valve, (GS-3232, GS-3246
4 AK Lift circuit 23 ft-lbs / 31 Nm
with load sense installed)
5 Check disc AD Steer circuit 18 ft-lbs / 24 Nm
6 Solenoid valve, 2 position 4 way AE Drive speed select 25 ft-lbs / 34 Nm
circuit
7 Relief valve, 50 psi / 3.4 bar AF Brake release 20 ft-lbs / 27 Nm
Drive
8 Solenoid valve, 3 position 5 way AG 25 ft-lbs / 34 Nm
forward/reverse
9 Flow regulator and relief valve, AH Steer circuit 26 ft-lbs / 35 Nm
0.75 gpm / 2.8 L/min,
1500 psi / 103 bar
10 Solenoid valve, 2 position 4 way AI Platform up 25 ft-lbs / 34 Nm
Relief valve, 1800 - 3700 psi / 124 -
11 AJ Lift relief 20 ft-lbs / 27 Nm
255 bar

58 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Manifolds

Part No. 1272217GT GS™-30 • 32 • 46 • 47 59

Manifolds
5-3
Function Manifold Components – GS-4047
The function manifold is mounted behind an inspection door, at the ground control side of the machine.
Schematic
Item
— Coil nut (item DC) — — 4-5 ft-lbs / 5-7 Nm
— Coil nut (items DE, DG, DI) — — 5-7 ft-lbs / 7-9 Nm
1 Diagnostic port DA Test port —
2 DB System relief 20 ft-lbs / 27 Nm
maximum
3 Solenoid valve, 3 position 4 way DC Steer left/right 25 ft-lbs / 34 Nm
4 Check disc DD Steer circuit 18 ft-lbs / 24 Nm
5 Solenoid valve, 2 position 4 way DE Drive speed 25 ft-lbs / 34 Nm
select circuit
6 Relief valve, 50 psi / 3.4 bar DF Brake release 20 ft-lbs / 27 Nm
Drive
7 Solenoid valve, 3 position 5 way DG 25 ft-lbs / 34 Nm
forward/reverse
8 Flow regulator and relief valve, DH Steer circuit 26 ft-lbs / 35 Nm
0.75 gpm / 2.8 L/min,
1500 psi / 103 bar
9 Solenoid valve, 2 position 4 way DI Platform up 25 ft-lbs / 34 Nm
10 Relief valve, 3000 psi / 207 bar DJ Lift relief 20 ft-lbs / 27 Nm

60 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Manifolds

Part No. 1272217GT GS™-30 • 32 • 46 • 47 61

Manifolds
5-4
Check Valve Manifold Components –
GS-1530, GS-1532, GS-1930, GS-1932
The check valve manifold is mounted on the function manifold.
Index No. Description Schematic Item Function Torque

Check valve, 200 psi /
1 S Drive circuit 20 ft-lbs / 27 Nm
13.8 bar

62 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Manifolds
5-5
Lift Pressure Selector Manifold Components – GS-4047
The lift pressure selector manifold is mounted behind an inspection door, at the ground control side of the
machine.
Schematic
Item
— Coil nut (item DN) — — 4-5 ft-lbs / 5-7 Nm
— Plug — — 13 ft-lbs / 18 Nm
Lift pressure selector valve, 200 psi /
1 DM Lift relief 20 ft-lbs / 27 Nm
138 bar
2 Solenoid valve, 2 position 2 way DN Lift circuit 20 ft-lbs / 27 Nm


Part No. 1272217GT GS™-30 • 32 • 46 • 47 63

Manifolds
5-6
Outrigger Function Manifold Components – GS-3232
The outrigger function manifold is mounted behind an inspection door, at the battery side of the machine.
Schematic
Item
— Coil nut (item BA) — — 4-5 ft-lbs / 5-7 Nm
Outriggers extend /
1 Solenoid valve, 3 position 4 way BA 25 ft-lbs / 34 Nm
retract
2 BB Outrigger circuit 20 ft-lbs / 27 Nm
maximum


64 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Manifolds
5-7
Outrigger Cylinder Manifold Components – GS-3232
The outrigger function manifold is mounted behind an inspection door, at the battery side of the machine.

— Coil nut (item CA, CB. CC, CD) — — 4-5 ft-lbs / 5-7 Nm
Outriggers extend /
1 Solenoid valve, 2 position 2 way CA, CB, CC, CD 25 ft-lbs / 34 Nm
retract
Orifice Plug, 0.037 inch /
2 CE Outrigger retract —
0.94 mm
3 Check Valve, pilot operated CF Retract flow control 20 ft-lbs / 27.1 Nm
4 Pressure transducer CG Outrigger auto level 16 ft-lbs / 21.7 Nm
Front Outriggers Rear Outriggers


Part No. 1272217GT GS™-30 • 32 • 46 • 47 65

Manifolds
5-8 5 Turn the key switch to platform controls and

Valve Adjustments - Function the on position at both ground and platform
Manifold controls.
Note: Perform this test from the ground with the

platform controls. Do not stand in the platform.
Note: Verify the hydraulic oil level is at the FULL
mark on the hydraulic tank.
How to Adjust the System Relief

Valve
1 Locate the system relief valve on the
function manifold (schematic item I, AB or
DB).
2 Connect a 0 to 5000 psi / 0 to 350 bar
pressure gauge to the test port on the
function manifold. (schematic item A, AA or
DA). GS-1530/32 and GS-1930/32
3 Chock both sides of the wheels at the steer 1 test port
end of the machine. 2 system relief valve
6 Move and hold the joystick fully in either
platform.
direction while observing the pressure
reading on the pressure gauge. Note the
pressure. Refer to Specifications, Hydraulic
Component Specifications.
7 Turn the machine off. Hold the system relief
valve with a wrench and remove the cap. I,
AB or DB).
66 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Manifolds
8 Adjust the internal hex socket. Turn it How to Adjust the Platform Lift
clockwise to increase the pressure or
counterclockwise to decrease the pressure.
Relief Valve
Tip-over hazard. Failure to platform controls. Do not stand in the platform.
adjust the relief valves to
specification could result in Note: Verify the hydraulic oil level is at the FULL
the machine tipping over, mark on the hydraulic tank.
causing death or serious
injury. Do not adjust the relief 1 Locate the system relief valve on the
valve pressures higher than function manifold (schematic item I, AB or
specifications. DB).
2 Connect a 0 to 5000 psi / 0 to 350 bar
9 Install the relief valve cap. pressure gauge to the test port on the
10 Repeat steps 5 and 6 to confirm the relief function manifold. (schematic item A, AA or
valve pressure. DA).
3 Chock both sides of the wheels at the steer
end of the machine.
platform.
5 Turn the key switch to platform controls and
controls.
GS-32, GS-46 and GS-47

1 test port
2 system relief valve
3 steer relief valve
4 lift relief valve
GS-1530/32 and GS-1930/32

1 test port
3 lift relief valve
Part No. 1272217GT GS™-30 • 32 • 46 • 47 67

Manifolds
6 Move and hold the joystick fully in either 12 Turn the key switch to ground control and
direction while observing the pressure pull out the red Emergency Stop button to
reading on the pressure gauge. Note the the on position at both ground and platform
pressure. Refer to Specifications, Hydraulic controls.
Component Specifications.
13 Hold the lift relief valve with a wrench and
7 Turn the machine off. Hold the system relief remove the cap (schematic item C, AJ or
valve with a wrench and remove the cap. I, DJ).
AB or DB).
14 While activating the platform up function,
8 Adjust the internal hex socket. Turn it adjust the internal hex socket clockwise,
clockwise to increase the pressure or just until the platform fully rises.
15 Fully lower the platform to the stowed
Tip-over hazard. Failure to position.
adjust the relief valves to 16 Add an additional 50 pounds / 22,7 kg to
specification could result in the platform. Secure the additional weight.
the machine tipping over,
causing death or serious 17 Attempt to raise the platform.
injury. Do not adjust the relief Result: The power unit should not be able
valve pressures higher than to lift platform.
specifications.
Result: If the power unit lifts the platform,
9 Install the relief valve cap. adjust the internal hex nut socket
counterclockwise until the platform will not
10 Repeat steps 5 and 6 to confirm the relief
rise.
valve pressure.
18 Install the relief valve cap.
11 Place maximum rated load into the platform.
Secure the load to the platform. Refer to 19 Remove the weight from the platform.
Specifications, Machine Specifications.
20 Bleed the hydraulic system by raising the
platform to full height. If the pump cavitates
or the platform fails to reach full height, add
hydraulic oil until the pump is functioning
correctly. Do not overfill the hydraulic tank.

1 test port
4 lift relief valve
68 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Manifolds
How to Adjust the 3 Using a suitable lifting device, place and

secure the maximum rated load in the
Lift Pressure Selector Valve center of the platform deck.
(GS-4047 only)
Maximum load, GS-4047
Note: The System Relief Valve and Platform Lift
Relief Valve must be adjusted before making an GS-4047 770 lbs
(CE and AS models) 350 kg
adjustment to the Lift Pressure Selector Valve.
Refer to Repair Procedures, How to Adjust the GS-4047 550 lbs
System Relief Valve and How to Adjust the (ANSI and CSA models) 250 kg
Platform Lift Relief Valve. 4 Remove the platform controls from the
platform.
platform controls. Do not stand in the platform. 5 Turn the key switch to platform controls and
Note: Verify the hydraulic oil level is at the FULL the on position at both ground and platform
mark on the hydraulic tank. controls.
1 Locate the pressure selector relief valve on 6 Press and hold the lift function enable
the pressure selector manifold (schematic button and the press the platform up button
item DM). to raise the platform 4 ft / 1.2 m above the
2 Connect a 0 to 5000 psi / 0 to 350 bar stowed position.
pressure gauge to the test port on the Result: The platform does not rise. Perform
function manifold. (schematic item DA). steps 7 through 10 to increase the pressure
in small increments until the platform rises.
Then proceed to step 12.
Result: The platform rises. Perform steps
7 through 10 to decrease the pressure in
small increments until the platform does not
rise. Then follow steps 7 through 10 again
to increase the pressure in small increments
until the platform is able to rise.
7 Turn the machine off. Hold the lift pressure
selector valve with a wrench and remove
the cap (schematic item DM).

1 test port
4 lift relief valve
GS-4047
1 lift pressure selector valve
2 solenoid valve
Part No. 1272217GT GS™-30 • 32 • 46 • 47 69

Manifolds
8 Adjust the internal hex socket. Turn it How to Adjust the Steer Relief
clockwise to increase the pressure or
Valve
Tip-over hazard. Failure to platform controls. Do not stand in the platform.
adjust the relief valves to
specification could result in Note: Verify the hydraulic oil level is at the FULL
the machine tipping over, mark on the hydraulic tank.
injury. Do not adjust the relief 1 Locate the steer relief valve on the function
valve pressures higher than manifold (schematic item G, AH or DH).
specifications. 2 Connect a 0 to 5000 psi / 0 to 350 bar
pressure gauge to the test port on the
9 Install the relief valve cap. function manifold. (schematic item A, AA or
10 Fully lower the platform to the stowed DA).
position. 3 Remove the platform controls from the
11 Using a suitable lifting device, add and platform.
secure an additional 150 lbs / 68 kg to the 4 Turn the key switch to platform controls and
platform deck. pull out the red Emergency Stop button to
12 Raise the platform. the on position at both ground and platform
controls.
Result: The platform does not rise. Proceed
to step 13.
Result: The platform rises. Perform steps
7 through 10 to decrease the pressure in
small increments until the platform does not
rise.
position.
14 Using a suitable lifting device, remove the
weight from the platform.
GS-1530/32 and GS-1930/32

1 test port
70 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Manifolds
5 Activate the function enable switch and 10 Repeat steps 5 and 6 to confirm the relief
press and hold the steer thumb rocker valve pressure.
switch to the right. Allow the wheels to
completely turn to the right. Continue
holding the switch while observing the
pressure reading on the pressure gauge.
Note the pressure. Refer to Specifications,
Hydraulic Component Specifications..
6 Press and hold the steer thumb rocker
switch to the left. Allow the wheels to
completely turn to the left. Continue holding
the switch while observing the pressure
reading on the pressure gauge.
7 Turn the machine off. Hold the steer relief
valve with a wrench and remove the cap. G,
AH or DH).
8 Adjust the internal hex socket. Turn it
clockwise to increase the pressure or 1 test port
counterclockwise to decrease the pressure. 2 system relief valve
Component damage hazard.
4 lift relief valve
Do not adjust the relief valve
pressures higher than
specifications.
9 Install the relief valve cap.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 71

Manifolds
5-9 Valve Coil Resistance

Valve Coils Specification
Note: The following coil resistance specifications
How to Test a Coil are at an ambient temperature of 68°F / 20°C.
As valve coil resistance is sensitive to changes
A properly functioning coil provides an in air temperature, the coil resistance will
electromagnetic force which operates the typically increase or decrease by 4% for each
solenoid valve. Critical to normal operation is 18°F / 10°C that your air temperature increases
continuity within the coil. Zero resistance or or decreases from 68°F / 20°C.
infinite resistance indicates the coil has failed.
Description Specification
Since coil resistance is sensitive to temperature,
resistance values outside specification can Solenoid valve, 3 position 4 way, 27.2Ω
20V DC with diode
produce erratic operation. When coil resistance (schematic item F, AC or DC)
decreases below specification, amperage
increases. As resistance rises above Solenoid valve, 3 position 4 way, 19Ω
specification, voltage increases. 20V DC with diode
(schematic item E)
While valves may operate when coil resistance Solenoid valve, 2 position 4 way, 19Ω
is outside specification, maintaining coils within 20V DC with diode
specification will help ensure proper valve (schematic item H, AI or DI)
function over a wide range of operating Solenoid valve, 2 position 2 way, 25Ω
temperatures. N.C. 20V DC with diode
(schematic item N)
Contact with electrically 20V DC with diode
charged circuits could result (schematic item AE or DE)
20V DC with diode
and other jewelry. (schematic item AG or DG)
Note: If the machine has been in operation, Solenoid valve, 2 position 2 way, 27.2Ω
allow the coil to cool at least 3 hours before 20V DC with diode
performing this test. (schematic item CA, CB, CC, CD
1 Tag and disconnect the wiring from the coil 20V DC with diode
to be tested. (schematic item BA)
2 Test the coil resistance using a multimeter Proportional solenoid valve, 23.9Ω
set to resistance (W). Refer to the Valve 2 position 2 way, 20V DC with
Coil Resistance Specification table. diode
(schematic item DN)
Result: If the resistance is not within the
adjusted specification, plus or minus 10%,
replace the coil.
72 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Manifolds
How to Test a Coil Diode Note: If testing a single terminal coil, connect the
negative lead to the internal metallic ring at
Genie incorporates spike suppressing diodes in either end of the coil.
all of its coils. Properly functioning coil diodes
protect the electrical circuit by suppressing
voltage spikes. Voltage spikes naturally occur
within a function circuit following the interruption
of electrical current to a coil. Faulty diodes can
fail to protect the electrical system, resulting in a
tripped circuit breaker or component damage.
and other jewelry.
1 Test the coil resistance. Refer to Repair 1 multimeter

Procedure, How to Test a Coil.
2 9V DC battery
2 Connect a 10Ω resistor to the negative 3 10Ω resistor
terminal of a known good 9V DC battery. 4 coil
Connect the other end of the resistor to a
terminal on the coil. Note: Dotted lines in illustration indicate a
reversed connection as specified in step 6.
Note: The battery should read 9V DC or more
when measured across the terminals. 5 Momentarily connect the positive lead from
the multimeter to the positive terminal on
Resistor, 10Ω the 9V battery. Note and record the reading.
Genie part number 27287
6 At the battery or coil terminals, reverse the
3 Set a multimeter to read DC amperage. connections. Note and record the current
reading.
Note: The multimeter, when set to read DC
amperage, should be capable of reading up to Result: Both current readings are greater
800 mA. than 0 mA and are different by a minimum
of 20%. The coil is good.
4 Connect the negative lead to the other
terminal on the coil. Result: if one or both current readings are
greater than 0 mA, or if the two current
readings do not differ by a minimum of 20%,
the coil and/or its internal diode are faulty
and the coil should be replaced.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 73

Steer Axle Components
6-1 7 Tag, disconnect and plug the hydraulic

hoses on the drive motor. Cap the fittings
Yoke and Drive Motor on the drive motor.
Bodily injury hazard. Spraying
How to Remove the Yoke and hydraulic oil can penetrate
Drive Motor and burn skin. Loosen
hydraulic connections very
Note: When removing a hose assembly or fitting, slowly to allow the oil
the O-ring (if equipped) on the fitting and/or hose pressure to dissipate
end must be replaced. All connections must be gradually. Do not allow oil to
torqued to specification during installation. Refer squirt or spray.
Component damage
1 Block the non-steer tires. hazard. Hoses can be
damaged if they are
2 Remove the cotter pin from the wheel castle
kinked or pinched.
nut.
Note: Always replace the cotter pin with a new 8 Support and secure the yoke assembly to
one when removing the castle nut. an appropriate lifting device.
3 Loosen the wheel castle nut. Do not remove 9 Remove the retaining fastener from the
it. steer link at the yoke assembly.
4 Center a lifting jack under the drive chassis Note: While removing the retaining fasteners,
at the steer end of the machine. take note of the quantity and location of the
spacers when disconnecting the steer link from
5 Raise the machine approximately 6 inches / the yoke assembly.
support. 10 Remove the retaining fastener from the top
of the yoke pivot shaft.
Crushing hazard. The chassis
will fall if not properly Note: The pivot shaft retaining fastener is
supported. located above the main deck.
11 Lower the yoke assembly out of the
6 Remove the wheel castle nut. Remove the
chassis.
wheel.
Bodily injury hazard. The
yoke/motor assembly may fall
if not properly supported
when it is removed from the
chassis.
74 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

How to Remove a Drive Motor 6-2

1 Block the non-steer tires. Steer Cylinder
2 Remove the cotter pin from the wheel castle
nut of the motor to be removed. How to Remove the Steer
3 Note: Always replace the cotter pin with a Cylinder
new one when removing the castle nut.
4 Loosen the wheel castle nut. Do not remove the O-ring (if equipped) on the fitting and/or hose
it. end must be replaced. All connections must be
support.
1 Block the non-steer tires.
will fall if not properly 2 Remove the pin retaining fasteners from the
supported. rod-end pivot pin. Remove the pivot pin.
6 Remove the wheel castle nut. Remove the Note: While removing the pin retaining fasteners,
wheel. take note of the quantity and location of the
spacers when removing the pivot pin.
7 Tag, disconnect and plug the hydraulic
hoses on the drive motor. Cap the fittings 3 Remove the pin retaining fasteners from the
on the drive motor. barrel-end pivot pin. Remove the pin.
Bodily injury hazard. Spraying Note: While removing the pin retaining fasteners,
hydraulic oil can penetrate take note of the quantity and location of the
and burn skin. Loosen spacers when removing the pivot pin.
hydraulic connections very 4 Remove the steer cylinder from the
slowly to allow the oil machine.
gradually. Do not allow oil to 5 Tag, disconnect and plug the hydraulic
squirt or spray. hoses from the steer cylinder. Cap the
fittings on the cylinder.
Component damage Bodily injury hazard. Spraying
hazard. Hoses can be hydraulic oil can penetrate
damaged if they are and burn skin. Loosen
kinked or pinched. hydraulic connections very
slowly to allow the oil
8 Remove the drive motor mounting pressure to dissipate
fasteners. Remove the motor. gradually. Do not allow oil to
squirt or spray.
Torque specifications
Drive motor mounting 75 ft-lbs Component damage
fasteners, dry 101.7 Nm hazard. Hoses can be
Drive motor mounting 56 ft-lbs damaged if they are
fasteners, lubricated 76.3 Nm kinked or pinched.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 75

6-3 6 Remove the bellcrank from the machine.

Steer Bellcrank
How to Remove the Steer

Bellcrank
1 Remove the steer cylinder. Refer to Repair
Procedure, How to Remove the Steer
Cylinder.
2 Remove the retaining fasteners from the
steer links at each end of the bellcrank.
Note: While removing the retaining fasteners,
take note of the quantity and location of the
spacers between the bellcrank and the steer
links.
3 Center a lifting jack under the drive chassis 1 apply removable thread lock to fastener
at the steer end of the machine. threads
4 Raise the machine approximately 14 inches Note: While removing the bellcrank from the
/ 36 cm. Place blocks under the chassis for machine, take note of the quantity and location
support. of the spacers between the bellcrank and the
steer links.
will fall if not properly Note: Before re-installing the steer bellcrank
supported. onto the machine, apply a small amount of
removable thread lock onto the threads of the
5 Turn the yokes to the side so the bellcrank fasteners. Torque the fasteners to 31 ft-lbs / 42
can be removed. Nm.
76 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Non-Steer Axle Components
7-1 7 Raise the machine approximately 2 inches /

Drive Brake support.
How to Remove the Drive Brake will fall if not properly
Note: When removing a hose assembly or fitting, supported.
end must be replaced. All connections must be 8 Remove the wheel castle nut. Remove the
torqued to specification during installation. Refer wheel.
to Specifications, Hydraulic Hose and Fitting 9 Tag, disconnect and plug the hydraulic hose
Torque Specifications. from the brake. Cap the fitting on the brake.
1 Support and secure the entry ladder to an Bodily injury hazard. Spraying
appropriate lifting device. hydraulic oil can penetrate
2 Remove the entry ladder mounting and burn skin. Loosen
fasteners. Remove the entry ladder from the hydraulic connections very
machine. slowly to allow the oil
Crushing hazard. The entry gradually. Do not allow oil to
ladder will fall if not properly squirt or spray.
supported and secured to the
lifting device. 10 Place a lifting jack under the brake for
support.
3 Block the steer wheels.
11 Remove the fasteners that attach the brake
4 Remove the cotter pin from the wheel castle to the drive chassis. Remove the brake.
nut.
Crushing hazard. The brake
Note: Always replace the cotter pin with a new will fall if not properly
one when removing the castle nut. supported when the mounting
fasteners are removed.
5 Loosen the wheel castle nut. Do not remove
it.
6 Center a lifting jack under the drive chassis Torque specifications
at the non-steer end of the machine. Brake mounting fasteners, dry 75 ft-lbs
102 Nm
Brake mounting fasteners, lubricated 56 ft-lbs
76 Nm
Part No. 1272217GT GS™-30 • 32 • 46 • 47 77

Brake Release Hand Pump Components
8-1
Brake Release Hand Pump Components
The brake release hand pump manifold is mounted behind the entry ladder.

1 Hand L Manual brake release 30 ft-lbs / 41 Nm
pump
2 Needle M Manual brake release 45-50 in-lbs / 5 Nm
valve enable
78 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Scissor Components
Steer End Non-steer End

1 - Number 4 pivot pin 10 - Number 3 inner arm
2 - Number 3 center pivot pin (Qty. 2) 11 - Number 3 outer arm
3 - Lift cylinder rod-end pivot pin 12 - Number 3 pivot pin (non-steer end)
4 - Number 3 pivot pin (steer end) 13 - Number 2 inner arm
6 - Number 2 pivot pin (steer end) 15 - Number 2 pivot pin (non-steer end)
7 - Number 1 center pivot pin (Qty. 2) 16 - Lift cylinder barrel-end pivot pin
8 - Number 1 inner arm 17 - Number 1 outer arm
9 - Number 1 pivot pin
Part No. 1272217GT GS™-30 • 32 • 46 • 47 79

Scissor Components
9-1 4 Lower the platform onto the safety arm.

Scissor Assembly, Crushing hazard. Keep hands
GS-1530 and GS-1532 clear of the safety arm when
How to Disassemble the Scissor 5 At the ground controls, turn the key switch
to the off position and push in the red
Assembly Emergency Stop button to the off position.
Bodily injury hazard. The 6 Disconnect the battery pack from the
procedures in this section machine.
require specific repair skills,
lifting equipment and a Electrocution/burn hazard.
suitable workshop. Contact with electrically
Attempting this procedure charged circuits could result
without these skills and tools in death or serious injury.
could result in death or Remove all rings, watches
serious injury and significant and other jewelry.
component damage. Dealer
service is required. 7 Remove the fasteners securing the large
platform height sensor cover to the large
Note: When removing a hose assembly or fitting, platform height sensor bracket.
end must be replaced. All connections must be 8 Remove the platform height sensor cover.
torqued to specification during installation. Refer 9 Tag and disconnect the platform height
to Specifications, Hydraulic Hose and Fitting sensor from the platform height sensor
Torque Specifications. harness.
Note: Machines equipped with a Platform Height 10 Remove the fastener securing the platform
Sensor, begin the Scissor Disassembly height sensor assembly to the number
procedure at step 1. Machines without a 1 inner arm.
Platform Height Sensor, begin the Scissor
11 Remove the platform height sensor
Disassembly procedure at step 24.
assembly from the number 1 pivot pin.
1 Turn the key switch to ground controls and 12 Remove the plastic nut securing the
pull out the red Emergency Stop button to squeeze connector to the large platform
the on position at both ground and platform height sensor bracket.
controls.
13 Remove the squeeze connector from the
2 Raise the platform 7 to 8 feet / 2.1 to 2.4 m. large platform height sensor bracket.
3 Lift the safety arm, move it to the center of 14 Remove the fasteners securing the large
the scissor arm and rotate down to a platform height sensor bracket to the
vertical position. number 1 inner arm pivot bracket.
15 Remove the large platform height sensor
bracket from the number 1 inner arm pivot
bracket.
80 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Scissor Components
16 Install the fasteners removed in 14 to the 24 Remove the platform. Refer to Repair
number 1 inner arm pivot bracket and Procedure, How to Remove the Platform.
chassis.
25 Remove the cables from the number 3 outer
17 Connect the battery pack to the machine. arm (index #11) at the ground controls side.
18 Turn the key switch to ground controls. Component damage hazard.
19 Press and hold the ground control scroll up Cables can be damaged if
and scroll down buttons. they are kinked or pinched.
20 Pull out the red Emergency Stop button to 26 Remove the cables from the number
the on position at the ground controls. 3 cable bridge and lay them off to the side.
21 Using the ground control menu buttons, Component damage hazard.
navigate to Service Override Mode. Select Cables can be damaged if
Service Override Mode. they are kinked or pinched.
Note: The machine must be in Service Override
Mode to raise the platform. While in Service 27 Attach a lifting strap from an overhead
Override Mode, only the GCON will operate with crane to the number 3 outer arm (index
limited functionality. The platform will raise a #11).
predetermined amount of time and stop. 28 Remove the external snap rings and
retaining fasteners from the number
3 center pivot pins (index #2).
29 Use a soft metal drift to remove the number
position.
number 3 pivot pin (index #12) at the non-
1
3 pivot pin (index #12) from the non-steer
end of the machine. Remove the number
3 outer arm (index #11) from the machine.
2
Crushing hazard. The number
3 outer arm may become
3
unbalanced and fall if not
4 properly supported when
removed from the machine.
32 Remove the number 3 cable bridge

mounting fasteners and remove the cable
bridge from the machine.
Cable bridge and platform height sensor
33 Attach a lifting strap from an overhead
1 cable bridge 3 crane to the lug on the rod end of the lift
2 cable bridge 2 cylinder for support. Do not apply any lifting
3 cable bridge 1 pressure.
4 platform height sensor
Part No. 1272217GT GS™-30 • 32 • 46 • 47 81

Scissor Components
34 Remove the pin retaining fasteners from the 42 Attach a lifting strap from an overhead
lift cylinder rod-end pivot pin (index #3). Use crane to the number 2 outer arm (index
a soft metal drift to remove the pin. #14) at the ground controls side.
Bodily injury hazard. The 43 Use a soft metal drift to remove the number
cylinder may fall when the 2 center pivot pin (index #5) at the ground
rod-end pivot pin is removed controls side.
if not properly supported. 44 Remove the retaining fasteners from the
35 Lower the cylinder onto the number 1 inner steer end of the machine.
arm (index #8).
45 Use a soft metal drift to tap the number
Component damage hazard. 2 pivot pin (index #15) halfway out at the
Cables can be damaged if non-steer end of the machine. Remove the
they are kinked or pinched. number 2 outer arm (index #14) from the
crane to the number 3 inner arm (index Bodily injury hazard. The
#10). number 2 outer arm at the
ground controls side may
become unbalanced and fall if
number 3 pivot pin (index #4) at the steer
not properly supported when
end.
3 pivot pin (index #4). Remove the number 46 Attach a lifting strap from an overhead
3 inner arm (index #10) from the machine. crane to the number 2 outer arm (index
#14) at the battery pack side.
number 3 inner arm may 47 Remove the external snap rings and
become unbalanced and fall if retaining fasteners from the number
not properly supported when 2 center pivot pin (index #5) at the battery
removed from the machine. pack side.
39 Remove the cables from the number 2 center pivot pin (index #5) at the battery
2 cable bridge and lay them off to the side. pack side.
Component damage hazard. Bodily injury hazard. The
Cables can be damaged if number 2 outer arm at the
they are kinked or pinched. battery pack side may
40 Remove the external snap rings and not properly supported when
retaining fasteners from the number removed from the machine.
2 center pivot pin (index #5) at the ground
controls side.
mounting fasteners and remove the cable
bridge from the machine.
82 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Scissor Components
49 Use a soft metal drift to tap the number 56 Attach a lifting strap from an overhead
2 pivot pin (index #15) in the other direction crane to the lug on the rod end of the lift
at the non-steer end. Remove the number cylinder (index #3). Raise the lift cylinder
2 outer arm (index #14) from the battery approximately 3 ft / 1 m.
pack side of the machine.
Bodily injury hazard. The hoses on the lift cylinder. Cap the fittings on
number 2 outer arm at the the cylinder.
battery pack side may
hydraulic oil can penetrate
and burn skin. Loosen
crane to the number 2 inner arm (index
#13).
squirt or spray.
number 2 pivot pin (index #6) at the steer 58 Tag and disconnect the wires and manual
end of the machine. lowering cable from the solenoid valve on
the cylinder.
2 pivot pin (index #6). Remove the number 59 Models with platform overload option:
2 inner arm (index #13) from the machine. Tag and disconnect the wire harness from
the platform overload pressure transducer.
number 2 inner arm may Note: After replacing the scissor assembly, the
become unbalanced and fall if platform overload system must be calibrated.
not properly supported when Refer to Repair Procedure, How to Calibrate the
removed from the machine. Platform Overload System (if equipped).
60 Raise the lift cylinder to a vertical position.
53 Remove the safety arm from the number
2 inner arm (index #13) that was just 61 Remove the pin retaining fasteners from the
removed. lift cylinder barrel-end pin (index #16). Use
a soft metal drift to remove the pin. Remove
crane to the number 1 inner arm (index #8). the lift cylinder from the machine.
55 Raise the number 1 inner arm (index #8) Crushing hazard. The lift
approximately 2 feet / 60 cm and install the cylinder will become
safety arm between the number 1 inner arm unbalanced and fall if not
(index #8) and the number 1 outer arm properly supported and
(index #17). Lower the scissor arms onto secured to the lifting device.
the safety arm.
Bodily injury hazard. Keep Be careful not to damage the
hands clear of moving parts valve or fittings on the
when lowering the scissor cylinder while removing it
arms onto the safety arm. from the machine.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 83

Scissor Components
62 Place a 4 x 4 x 48 inch / 10 cm x 10 cm x 70 Use a soft metal drift to remove the number

1.2 m long block across both sides of the 1 center pivot pins (index #7).
chassis under the number 1 center pivot pin
(index #7). Bodily injury hazard. The
number 1 outer arm may
63 Attach a lifting strap from an overhead become unbalanced and fall if
crane to the number 1 inner arm (index #8) not properly supported when
at the non-steer end. Raise the number the pin is removed.
1 inner arm and remove the safety arm.
Lower the number 1 inner arm (index #8) 71 Slide the number 1 outer arm (index #17) to
onto the block that was placed across the the non-steer end and remove it from the
chassis. machine.
Bodily injury hazard. Keep Bodily injury hazard. The
hands clear of moving parts number 1 outer arm may
when lowering the scissor become unbalanced and fall if
arms. not properly supported when
64 Remove the cables from the number
1 cable bridge and lay them off to the side. 72 Attach the strap from an overhead crane to
the number 1 inner arm (index #8). Do not
lift it.
Cables can be damaged if
they are kinked or pinched. 73 Remove the upper fasteners securing the
number 1 inner arm pivot bracket to the end
65 Support and secure the entry ladder to an of the chassis. Loosen the lower fasteners.
appropriate lifting device.
74 Remove the number 1 inner arm (index #8)
66 Remove the fasteners from the entry ladder from the machine.
and remove the entry ladder from the
machine. Bodily injury hazard. The
number 1 inner arm may
Crushing hazard. The entry become unbalanced and fall if
ladder will fall if not properly not properly supported when
supported and secured to the removed from the machine.
lifting device.
67 Attach a lifting strap from an overhead Be sure not to damage the
crane to the number 1 outer arm (index limit switch or level sensor
#17). Do not apply any lifting pressure. components when the
number 1 inner arm is
68 Remove the external snap rings and removed from the machine.
69 Remove the number 1 cable bridge from the
machine.
84 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Scissor Components

4 - Number 3 center pivot pin (Qty. 2) 15 - Number 3 inner arm
5 - Lower lift cylinder rod-end pivot pin 16 - Number 3 outer arm
8 - Number 2 pivot pin (steer end) 19 - Number 2 outer arm
9 - Number 1 center pivot pin (Qty. 2) 20 - Number 2 pivot pin (non-steer end)
10 - Number 1 inner arm 21 - Lower lift cylinder barrel-end pivot pin
11 - Number 1 pivot pin 22 - Number 1 outer arm
Part No. 1272217GT GS™-30 • 32 • 46 • 47 85

Scissor Components

controls.
86 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Scissor Components
15 Remove the large platform height sensor 23 Fully lower the platform to the stowed
bracket from the number 1 inner arm pivot position.
bracket.
16 Install the fasteners removed in 14 to the
number 1 inner arm pivot bracket and
chassis. 1
Tip-over hazard. Failure

2
to install the fasteners
securing the number 1 inner
arm pivot bracket to the
chassis, could result in the
machine tipping over, causing
death or serious injury. 3
17 Connect the battery pack to the machine.

4
18 Turn the key switch to ground controls. 5
20 Pull out the red Emergency Stop button to
21 Using the ground control menu buttons, Cable bridge and platform height sensor
navigate to Service Override Mode. Select 1 cable bridge 4
Service Override Mode. 2 cable bridge 3
Note: The machine must be in Service Override 3 cable bridge 2
Mode to raise the platform. While in Service 4 cable bridge 1
Override Mode, only the GCON will operate with 5 platform height sensor
limited functionality. The platform will raise a
predetermined amount of time and stop. 24 Remove the platform. Refer to Repair
Procedure, How to Remove the Platform.
to the stowed position. 25 Remove the cables from the number 4 outer
arm (index #13) at the ground controls side.
they are kinked or pinched.

4 cable bridge and lay them off to the side.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 87

Scissor Components
27 Attach a lifting strap from an overhead 35 Use a soft metal drift to remove the number
crane to the number 4 outer arm (index 4 pivot pin (index #3) at the steer end.
#13). Remove the number 4 inner arm (index
28 Remove the external snap rings and #12) from the machine.
4 inner arm may become
29 Use a soft metal drift to remove the number unbalanced and fall if not
4 center pivot pins (index #2). properly supported when
number 4 pivot pin (index #14) at the non- 36 Remove the cables from the number
steer end of the machine. 3 cable bridge and lay them off to the side.
4 pivot pin (index #14) from the non-steer Component damage hazard.
end of the machine. Remove the number Cables can be damaged if
4 outer arm (index #13) from the machine. they are kinked or pinched.
Crushing hazard. The number 37 Remove the number 3 cable bridge

4 outer arm may become mounting fasteners and remove the cable
unbalanced and fall if not bridge from the machine.
properly supported when 38 Attach a lifting strap from an overhead
removed from the machine. crane to the number 3 outer arm (index #4)
at the ground controls side.
mounting fasteners and remove the cable 39 Remove the external snap rings and
bridge from the machine. retaining fasteners from the number
crane to the number 4 inner arm (index 40 Use a soft metal drift to remove the number
#12). 3 center pivot pin (index #4) at the ground
control side.
number 4 pivot pin (index #3). 41 Remove the retaining fasteners from the
88 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Scissor Components
42 Use a soft metal drift to tap the number 48 Remove the pin retaining fasteners from the
3 pivot pin (index #17) halfway out at the lift cylinder rod-end pivot pin (index #5). Use
non-steer end of the machine. Remove the a soft metal drift to remove the pin.
number 3 outer arm (index #16) at the
ground controls side from the machine. Bodily injury hazard. The
cylinder may fall when the
Bodily injury hazard. The rod-end pivot pin is removed
number 3 outer arm at the if not properly supported.
become unbalanced and fall if 49 Lower the cylinder onto the number 1 inner
not properly supported when arm (index #9).
43 Attach a lifting strap from an overhead Cables can be damaged if
crane to the number 3 outer arm (index they are kinked or pinched.
#16) at the battery pack side.
44 Use a soft metal drift to remove the number crane to the number 3 inner arm (index
3 center pivot pin (index #4) at the battery #15).
45 Use a soft metal drift to tap the number number 3 pivot pin (index #6) at the steer
3 pivot pin (index #17) in the other direction. end.
Remove the number 3 outer arm (index
#16) from the battery pack side of the 52 Use a soft metal drift to remove the number
machine. 3 pivot pin (index #6). Remove the number
3 inner arm (index #15) from the machine.
number 3 outer arm at the Bodily injury hazard. The
battery pack side may number 3 inner arm may
become unbalanced and fall if become unbalanced and fall if
not properly supported when not properly supported when
removed from the machine. removed from the machine.
46 Remove the number 3 pivot pin (index #17) 53 Remove the cables from the number
from the non-steer end of the machine. 2 cable bridge and lay them off to the side.
47 Attach a lifting strap from an overhead Component damage hazard.

crane to the lug on the rod end of the lift Cables can be damaged if
cylinder for support. Do not apply any lifting they are kinked or pinched.
pressure.
54 Remove the external snap rings and
2 center pivot pin (index #7) at the ground
controls side.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 89

Scissor Components
55 Remove the number 2 cable bridge 63 Use a soft metal drift to tap the number
mounting fasteners and remove the cable 2 pivot pin (index #20) in the other direction
bridge from the machine. at the non-steer end. Remove the number
2 outer arm (index #19) from the battery
crane to the number 2 outer arm (index
#19) at the ground controls side. Bodily injury hazard. The
57 Use a soft metal drift to remove the number number 2 outer arm at the
2 center pivot pin (index #7) at the ground battery pack side may
controls side. become unbalanced and fall if
58 Remove the retaining fasteners from the removed from the machine.
steer end of the machine. 64 Remove the number 3 pivot pin (index #17)
from the non-steer end of the machine.
59 Use a soft metal drift to tap the number
2 pivot pin (index #20) halfway out at the 65 Attach a lifting strap from an overhead
non-steer end of the machine. Remove the crane to the number 2 inner arm (index
number 2 outer arm (index #19) from the #18).
Bodily injury hazard. The number 2 pivot pin (index #8) at the steer
number 2 outer arm at the end of the machine.
become unbalanced and fall if 2 pivot pin (index #8). Remove the number
60 Attach a lifting strap from an overhead number 2 inner arm may
crane to the number 2 outer arm (index become unbalanced and fall if
#19) at the battery pack side. not properly supported when
61 Remove the external snap rings and removed from the machine.
2 center pivot pin (index #7) at the battery 68 Remove the safety arm from the number
pack side. 2 inner arm (index #18) that was just
removed.
2 center pivot pin (index #7) at the battery 69 Attach a lifting strap from an overhead
pack side. crane to the number 1 inner arm (index
#10).
number 2 outer arm at the
battery pack side may
90 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Scissor Components
70 Raise the number 1 inner arm (index #10) 76 Remove the pin retaining fasteners from the
approximately 2 feet / 60 cm and install the lift cylinder barrel-end pin (index #21). Use
safety arm between the number 1 inner arm a soft metal drift to remove the pin. Remove
(index #10) and the number 1 outer arm the lift cylinder from the machine.
(index #22) at the non-steer end of the
machine. Lower the scissor arms onto the Crushing hazard. The lift
safety arm. cylinder will become
Bodily injury hazard. Keep properly supported and
hands clear of moving parts secured to the lifting device.
when lowering the scissor
arms onto the safety arm. Component damage
hazard. Be careful not to
71 Attach a lifting strap from an overhead damage the valve or
crane to the lug on the rod end of the lift fittings on the cylinder
cylinder (index #5). Raise the lift cylinder while removing it from
approximately 3 ft / 1 m. the machine.
72 Tag, disconnect and plug the hydraulic 77 Place a 4 x 4 x 48 inch / 10 cm x 10 cm x
hoses on the lift cylinder. Cap the fittings on 1.2 m long block across both sides of the
the cylinder. chassis under the number 1 center pivot pin
Bodily injury hazard. Spraying (index #11).
hydraulic oil can penetrate 78 Attach a lifting strap from an overhead
and burn skin. Loosen crane to the number 1 inner arm (index #10)
hydraulic connections very at the non-steer end. Raise the number
slowly to allow the oil 1 inner arm and remove the safety arm.
pressure to dissipate Lower the number 1 inner arm (index #10)
gradually. Do not allow oil to onto the block that was placed across the
squirt or spray. chassis.
73 Tag and disconnect the wires and manual Bodily injury hazard. Keep
lowering cable from the solenoid valve on hands clear of moving parts
the cylinder. when lowering the scissor
arms.
74 Models with platform overload option:
Tag and disconnect the wire harness from 79 Remove the cables from the number
the platform overload pressure transducer. 1 cable bridge and lay them off to the side.
Note: After replacing the scissor assembly, the
platform overload system must be calibrated.
Refer to Repair Procedure, How to Calibrate the
Platform Overload System (if equipped).
75 Raise the lift cylinder to a vertical position. 80 Support and secure the entry ladder to an
Part No. 1272217GT GS™-30 • 32 • 46 • 47 91

Scissor Components
81 Remove the fasteners from the entry ladder 88 Remove the upper fasteners securing the
and remove the entry ladder from the number 1 inner arm pivot bracket to the end
machine. of the chassis. Loosen the lower fasteners.
Crushing hazard. The entry 89 Remove the number 1 inner arm (index
ladder will fall if not properly #10) from the machine.
lifting device.
number 1 inner arm may
crane to the number 1 outer arm (index not properly supported when
#22). Do not apply any lifting pressure.
83 Remove the external snap rings and Component damage hazard.
retaining fasteners from the number Be sure not to damage the
1 center pivot pins (index #11). limit switch or level sensor
components when the
84 Remove the number 1 cable bridge from the number 1 inner arm is
machine. removed from the machine.
the pin is removed.
86 Slide the number 1 outer arm (index #22) to

the non-steer end and remove it from the
machine.
87 Attach the strap from an overhead crane to

the number 1 inner arm (index #10). Do not
lift it.
92 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Scissor Components

9 - Number 1 pivot pin
Part No. 1272217GT GS™-30 • 32 • 46 • 47 93

Scissor Components

Assembly, GS-2032 and Emergency Stop button to the off position.
GS-2046
Bodily injury hazard. The machine.
procedures in this section
require specific repair skills, Electrocution/burn hazard.
lifting equipment and a Contact with electrically
suitable workshop. charged circuits could result
Attempting this procedure in death or serious injury.
without these skills and tools Remove all rings, watches
could result in death or and other jewelry.
serious injury and significant
component damage. Dealer 7 Remove the fasteners securing the large
service is required. platform height sensor cover to the large
platform height sensor bracket.
Note: When removing a hose assembly or fitting, 8 Remove the platform height sensor cover.
end must be replaced. All connections must be 9 Tag and disconnect the platform height
torqued to specification during installation. Refer sensor from the platform height sensor
to Specifications, Hydraulic Hose and Fitting harness.
Torque Specifications. 10 Remove the fastener securing the platform
Note: Machines equipped with a Platform Height height sensor assembly to the number
Sensor, begin the Scissor Disassembly 1 inner arm.
procedure at step 1. Machines without a 11 Remove the platform height sensor
Platform Height Sensor, begin the Scissor assembly from the number 1 pivot pin.
12 Remove the plastic nut securing the
1 Turn the key switch to ground controls and squeeze connector to the large platform
pull out the red Emergency Stop button to height sensor bracket.
controls.
large platform height sensor bracket.
14 Remove the fasteners securing the large
3 Lift the safety arm, move it to the center of platform height sensor bracket to the
the scissor arm and rotate down to a number 1 inner arm pivot bracket.
vertical position.
bracket.
94 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Scissor Components
16 Install the fasteners removed in 14 to the 23 Fully lower the platform to the stowed
number 1 inner arm pivot bracket and position.
chassis.

18 Turn the key switch to ground controls.
Cable bridge and platform height sensor
21 Using the ground control menu buttons,
navigate to Service Override Mode. Select 1 cable bridge 3
Service Override Mode. 2 cable bridge 2A
3 cable bridge 2B
4 cable bridge 1
Mode to raise the platform. While in Service
Override Mode, only the GCON will operate with 5 platform height sensor
24 Remove the platform. Refer to Repair
predetermined amount of time and stop.
Procedure, How to Remove the Platform.
22 Raise the platform and rotate the safety arm 25 Support and secure the entry ladder to an
to the stowed position. appropriate lifting device.
26 Remove the fasteners from the entry ladder
machine.
Crushing hazard. The entry
ladder will fall if not properly
lifting device.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 95

Scissor Components
27 Remove the cables from the number 36 Attach a lifting strap from an overhead
3 cable bridge and lay them off to the side. crane to the number 3 outer arm at the
battery side (index #11).
Cables can be damaged if 37 Remove the retaining fasteners from the
they are kinked or pinched. number 3 center pivot pin (index #2) at the
battery side.
28 Disconnect the number 3 cable bridge from 38 Place a rod through the number 3 center
the number 3 outer arm (index #11) and pivot pin at the battery side (index #2) and
remove the cable bridge from the machine. twist to remove the pin.
29 Remove the retaining fasteners from the 39 Remove the number 3 outer arm (index
number 4 pivot pin (index #1). #11) from the machine.
4 pivot pin (index #1). Remove the platform
3 outer arm (index #11) may
mount bracket from the machine.
31 Attach a lifting strap from an overhead not properly supported when
crane to the number 3 outer arm at the removed from the machine.
ground control side (index #11).
crane to the lug of the rod end of the lift
number 3 center pivot pin (index #2) at the
cylinder.
ground control side.
41 Remove the retaining fasteners from the lift
33 Place a rod through the number 3 center
cylinder rod end pivot pin (index #3).
pivot pin at the ground control side (index
#2) and twist to remove the pin. 42 Use a soft metal drift to remove the lift
cylinder rod end pivot pin (index #3) from
the machine.
steer end. Crushing hazard. The lift
35 Use a soft metal drift to remove the number cylinder will fall if not properly
3 pivot pin (index #12) from the non-steer supported when the pivot pin
end of the machine. Remove the number is removed.
3 outer arm at the ground control side
(index #11) from the machine. 43 Place a 4 x 4 x 10 inch / 10 x 10 x 25 cm
block onto the number 1 inner arm cylinder
Crushing hazard. The number plate (index #8).
3 outer arm at the ground
44 Lower the cylinder onto the block.
control side (index #11) may
become unbalanced and fall if Bodily injury hazard. Keep
not properly supported when hands clear of moving parts
removed from the machine. when lowering the cylinder.

#10). Raise the arm to a vertical position.
96 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Scissor Components
46 Remove the retaining fasteners from the 54 Use a soft metal drift to remove the number
number 3 pivot pin at the steer end of the 2 pivot pin (index #15) from the non-steer
machine (index #4). end of the machine. Remove the number
(index #14) from the machine.
3 pivot pin (index #4) from the steer end of
the machine. Remove the number 3 inner The number 2 outer arm at
arm (index #10) from the machine. the ground control side (index
#14) may become
3 inner arm (index #10) may
properly supported when the
pivot pin is removed.
the pivot pin is removed. 55 Attach a lifting strap from an overhead
crane to the number 2 outer arm at the
48 Remove the cables from the number 2A
and 2B cable bridges and lay them off to
the side. 56 Remove the retaining fasteners from the
Component damage hazard. battery side.
they are kinked or pinched. 57 Place a rod through the number 2 center
pivot pin at the battery side (index #5) and
49 Disconnect the number 2A and 2B cable twist to remove the pin.
bridges from the scissor linkset and remove
both cable bridges from the machine.
crane to the number 2 outer arm at the not properly supported when
ground control side (index #14). the pivot pin is removed.
58 Remove the number 2 outer arm (index
#14) from the machine.
52 Place a rod through the number 2 center Crushing hazard. The number
pivot pin at the ground control side (index 2 outer arm (index #14) may
#5) and twist to remove the pin. become unbalanced and fall if
steer end. 59 Attach a lifting strap from an overhead
Part No. 1272217GT GS™-30 • 32 • 46 • 47 97

Scissor Components
60 Remove the retaining fasteners from the 67 Tag, disconnect and plug the hydraulic hose
number 2 pivot pin at the steer end of the on the lower lift cylinder. Cap the fittings on
machine (index #6). the cylinder.
61 Use a soft metal drift to remove the number Bodily injury hazard. Spraying
2 pivot pin (index #6) from the steer end of hydraulic oil can penetrate
the machine. Remove the number 2 inner and burn skin. Loosen
arm (index #13) from the machine. hydraulic connections very
squirt or spray.
the pivot pin is removed. 68 Tag and disconnect the wire harness from
the solenoid valve on the cylinder.
crane to the number 1 inner arm (index #8). 69 Tag and disconnect the wires and manual
lowering cable from the solenoid valve on
63 Raise the number 1 inner arm (index #8)
the cylinder.
approximately 2 feet / 60 cm.
70 Models with platform overload option:
64 Place a 4 x 4 x 48 inch / 10 cm x 10 cm x
Tag and disconnect the wire harness from
1.2 m long block across both sides of the
the platform overload pressure transducer.
(index #7). Note: After replacing the scissor assembly, the
65 Lower the scissor arms onto the block that
Refer to Repair Procedure, How to Calibrate the
was placed across the chassis.
Platform Overload System (if equipped).
Bodily injury hazard. Keep
hands clear of moving parts
when lowering the scissor 72 Remove the pin retaining fasteners from the
arms. lift cylinder barrel-end pin (index #16). Use
66 Attach a lifting strap from an overhead the lift cylinder from the machine.
crane to the lug of the rod end of the lower
lift cylinder. Crushing hazard. The lift
cylinder will fall if not properly
supported when the pivot pin
is removed.
Component damage
damage the valve or
fittings on the cylinder
while removing it from
the machine.
98 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Scissor Components

74 Disconnect the number 1 cable bridge from

the number 1 outer arm (index #17) and
remove the cable bridge from the machine.
crane to the number 1 inner arm (index #8).
76 Raise the arm slightly and remove the
block.
77 Lower the arm to the stowed position.
arms.
78 Secure the ends of the scissor arms

together at the steer end of the machine
with a strap or other suitable device.
together at the non-steer end of the
machine with a strap or other suitable
device.
80 Remove the retaining fasteners securing
the chassis mount bracket to the chassis.
81 Remove the linkset from the machine
number 1 inner and outer
arms (index #8 and #17) may

Be sure not to damage the
limit switch or level sensor
components when the
arms (index #8 and #17) are
Part No. 1272217GT GS™-30 • 32 • 46 • 47 99

Scissor Components

5 - Lift cylinder rod-end pivot pin 16 - Number 3 outer arm
8 - Number 2 pivot pin (steer end) 19 - Number 2 outer arm
9 - Number 1 center pivot pin (Qty. 2) 20 - Number 2 pivot pin (non-steer end)
10 - Number 1 inner arm 21 - Lift cylinder barrel-end pivot pin
11 - Number 1 pivot pin 22 - Number 1 outer arm
100 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Scissor Components

controls.
bracket.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 101

Scissor Components
16 Install the fasteners removed in 14 to the 23 Fully lower the platform to the stowed
number 1 inner arm pivot bracket and position.
chassis.

navigate to Service Override Mode. Select
Service Override Mode.
Note: The machine must be in Service Override Cable bridge and platform height sensor
Mode to raise the platform. While in Service 1 cable bridge 4
Override Mode, only the GCON will operate with 2 cable bridge 3A
limited functionality. The platform will raise a 3 cable bridge 3B
predetermined amount of time and stop. 4 cable bridge 2A
22 Raise the platform and rotate the safety arm 5 cable bridge 2B
to the stowed position. 6 cable bridge 1
102 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Scissor Components
24 Remove the platform. Refer to Repair 34 Remove the retaining fasteners from the
Procedure, How to Remove the Platform. number 4 pivot pin (index #15) at the non-
steer end.
25 Support and secure the entry ladder to an
appropriate lifting device. 35 Use a soft metal drift to remove the number
machine.
ladder will fall if not properly
lifting device.
Component damage hazard. 36 Attach a lifting strap from an overhead
Cables can be damaged if crane to the number 4 outer arm at the
they are kinked or pinched. battery side (index #13).
28 Disconnect the number 4 cable bridge from number 4 center pivot pin (index #2) at the
the number 4 outer arm (index #13) and battery side.
29 Remove the retaining fasteners from the pivot pin at the battery side (index #2) and
number 5 pivot pin (index #1). twist to remove the pin.
30 Use a soft metal drift to remove the number 39 Remove the number 4 outer arm (index
5 pivot pin (index #1). Remove the platform #13) from the machine.
mount bracket from the machine.
ground control side. 40 Attach a lifting strap from an overhead
33 Place a rod through the number 4 center #12). Raise the arm to a vertical position.
#2) and twist to remove the pin.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 103

Scissor Components
41 Remove the retaining fasteners from the 49 Use a soft metal drift to remove the number
number 4 pivot pin at the steer end of the 3 pivot pin (index #17) from the non-steer
machine (index #3). end of the machine. Remove the number
the machine. Remove the number 4 inner Crushing hazard. The number
arm (index #12) from the machine. 3 outer arm at the ground
removed from the machine. 50 Attach a lifting strap from an overhead
and 3B cable bridge and lay them off to the
side. 51 Remove the retaining fasteners from the
Component damage hazard. battery side.
they are kinked or pinched. 52 Place a rod through the number 3 center
44 Disconnect the number 3A and 3B cable twist to remove the pin.
bridges from the scissor linkset and remove 53 Remove the number 3 outer arm (index
both cable bridges from the machine. #16) from the machine.
crane to the number 3 outer arm at the Crushing hazard. The number
46 Remove the retaining fasteners from the not properly supported when
number 3 center pivot pin (index #4) at the removed from the machine.
crane to the lug of the rod end of the lift
cylinder.
55 Remove the retaining fasteners from the lift
cylinder rod end pivot pin (index #5).
steer end.
104 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Scissor Components
56 Use a soft metal drift to remove the lift 63 Disconnect the number 2A and 2B cable
cylinder rod end pivot pin (index #5) from bridges from the scissor linkset and remove
the machine. both cable bridges from the machine.
Crushing hazard. The lift 64 Attach a lifting strap from an overhead
cylinder will fall if not properly crane to the number 2 outer arm at the
supported when the pivot pin ground control side (index #19).
is removed. 65 Remove the retaining fasteners from the
57 Place a 4 x 4 x 10 inch / 10 x 10 x 25 cm ground control side.
plate (index #10). 66 Place a rod through the number 2 center
58 Lower the cylinder onto the block. #7) and twist to remove the pin.
Bodily injury hazard. Keep 67 Remove the retaining fasteners from the
hands clear of moving parts number 2 pivot pin (index #20) at the non-
when lowering the cylinder. steer end.
59 Attach a lifting strap from an overhead 68 Use a soft metal drift to remove the number
crane to the number 3 inner arm (index 2 pivot pin (index #20) from the non-steer
#15). Raise the arm to a vertical position. end of the machine. Remove the number
60 Remove the retaining fasteners from the (index #19) from the machine.
number 3 pivot pin at the steer end of the
machine (index #6). The number 2 outer arm at
the ground control side (index
61 61 Use a soft metal drift to remove the
#19) may become
number 3 pivot pin (index #6) from the steer
3 inner arm (index #15) may 69 Attach a lifting strap from an overhead
become unbalanced and fall if crane to the number 2 outer arm at the
not properly supported when battery side (index #19).
the pivot pin is removed. 70 Remove the retaining fasteners from the
62 Remove the cables from the number 2A battery side.
and 2B cable bridge and lay them off to the
side.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 105

Scissor Components
71 Place a rod through the number 2 center 78 Place a 4 x 4 x 48 inch / 10 cm x 10 cm x

pivot pin at the battery side (index #7) and 1.2 m long block across both sides of the
twist to remove the pin. chassis under the number 1 center pivot pin
(index #9).
2 outer arm (index #19) may 79 Lower the scissor arms onto the block that
become unbalanced and fall if was placed across the chassis.
the pivot pin is removed.
arms.
Crushing hazard. The number 80 Attach a lifting strap from an overhead
2 outer arm (index #19) may crane to the lug of the rod end of the lower
become unbalanced and fall if lift cylinder.
not properly supported when 81 Tag, disconnect and plug the hydraulic hose
removed from the machine. on the lower lift cylinder. Cap the fittings on
the cylinder.
crane to the number 2 inner arm (index Bodily injury hazard. Spraying
#18). Raise the arm to a vertical position. hydraulic oil can penetrate
machine (index #8).
75 Use a soft metal drift to remove the number gradually. Do not allow oil to
2 pivot pin (index #8) from the steer end of squirt or spray.
the machine. Remove the number 2 inner
arm (index #18) from the machine. 82 Tag and disconnect the wire harness from
2 inner arm (index #18) may 83 Tag and disconnect the wires and manual
become unbalanced and fall if lowering cable from the solenoid valve on
not properly supported when the cylinder.
the pivot pin is removed. 84 Models with platform overload option:
76 Attach a lifting strap from an overhead the platform overload pressure transducer.
#10). Note: After replacing the scissor assembly, the
77 Raise the number 1 inner arm (index #10) Refer to Repair Procedure, How to Calibrate the
approximately 2 feet / 60 cm. Platform Overload System (if equipped).
106 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Scissor Components
85 Raise the lift cylinder to a vertical position. 93 Secure the ends of the scissor arms
86 Remove the pin retaining fasteners from the
lift cylinder barrel-end pin (index #21). Use
device.
the lift cylinder from the machine. 94 Remove the retaining fasteners securing
Crushing hazard. The lift
cylinder will fall if not properly 95 Remove the linkset from the machine
is removed.
Component damage arms (index #10 and #22)
hazard. Be careful not to may become unbalanced and
damage the valve or fall if not properly supported
fittings on the cylinder when removed from the
while removing it from machine.
the machine.
components when the
Component damage hazard. number 1 inner and outer
Cables can be damaged if arms (index #10 and #22) are
they are kinked or pinched. removed from the machine.
88 Disconnect the number 1 cable bridge from

the number 1 outer arm (index #22) and
#10).
block.
91 Lower the arm to the stowed position.
arms.

together at the steer end of the machine
Part No. 1272217GT GS™-30 • 32 • 46 • 47 107

Scissor Components

3 - Upper lift cylinder rod-end pivot pin 18 - Number 5 pivot pin (non-steer end)
7 - Number 3 outer arm 22 - Upper lift cylinder barrel-end pivot pin
15 - Number 1 pivot pin (steer end) (Qty. 2)
108 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Scissor Components
9-5 3 Lift the safety arm, move it to the center of

Scissor Assembly, vertical position.
GS-3232 and GS-3246
How to Disassemble the Scissor clear of the safety arm when
Assembly lowering the platform.
Bodily injury hazard. The 5 At the ground controls, turn the key switch
procedures in this section to the off position and push in the red
require specific repair skills, Emergency Stop button to the off position.
lifting equipment and a
suitable workshop. 6 Disconnect the battery pack from the
Attempting this procedure machine.
without these skills and tools
service is required.
Note: When removing a hose assembly or fitting, and other jewelry.
end must be replaced. All connections must be 7 Remove the fasteners securing the large
torqued to specification during installation. Refer platform height sensor cover to the large
to Specifications, Hydraulic Hose and Fitting platform height sensor bracket.
Torque Specifications. 8 Remove the platform height sensor cover.
Note: Machines equipped with a Platform Height 9 Tag and disconnect the platform height
Sensor, begin the Scissor Disassembly sensor from the platform height sensor
procedure at step 1. Machines without a harness.
10 Remove the fastener securing the platform
height sensor assembly to the number
1 Turn the key switch to ground controls and 1 inner arm.
pull out the red Emergency Stop button to 11 Remove the platform height sensor
the on position at both ground and platform assembly from the number 1 pivot pin.
controls.
2 Raise the platform 7 to 8 feet / 2.1 to 2.4 m. squeeze connector to the large platform
height sensor bracket.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 109

Scissor Components
13 Remove the squeeze connector from the 22 Raise the platform and rotate the safety arm
large platform height sensor bracket. to the stowed position.
14 Remove the fasteners securing the large 23 Fully lower the platform to the stowed
platform height sensor bracket to the position.
number 1 inner arm pivot bracket.
bracket from the number 1 inner arm pivot 1
bracket.
number 1 inner arm pivot bracket and 2
chassis. 3

to install the fasteners 4
securing the number 1 inner 5
machine tipping over, causing 6
death or serious injury. 7

8
9
21 Using the ground control menu buttons, Cable bridge and platform height sensor
1 cable bridge 5
2 cable bridge 4A
Note: The machine must be in Service Override 3 cable bridge 4B
Mode to raise the platform. While in Service 4 cable bridge 3A
Override Mode, only the GCON will operate with 5 cable bridge 3B
limited functionality. The platform will raise a 6 cable bridge 2A
7 cable bridge 2B
8 cable bridge 1
110 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Scissor Components
24 Remove the platform. Refer to Repair 35 Use a soft metal drift to remove the number
Procedure, How to Remove the Platform. 5 pivot pin (index #18) from the non-steer
25 Support and secure the entry ladder to an
and remove the entry ladder from the Crushing hazard. The number
machine. 5 outer arm at the ground
Crushing hazard. The entry become unbalanced and fall if
ladder will fall if not properly not properly supported when
supported and secured to the removed from the machine.
lifting device.
27 Remove the cables from the number crane to the number 5 outer arm at the
5 cable bridge and lay them off to the side. battery side (index #17).
28 Disconnect the number 4 cable bridge from 37 Remove the retaining fasteners from the
the number 5 outer arm (index #17) and number 5 center pivot pin (index #2) at the
remove the cable bridge from the machine. battery side.
29 Remove the retaining fasteners from the 38 Place a rod through the number 5 center
number 6 pivot pin (index #1). pivot pin at the battery side (index #2) and
twist to remove the pin.
6 pivot pin (index #1). Remove the platform 39 Remove the number 5 outer arm (index
mount bracket from the machine. #17) from the machine.
31 Attach a lifting strap from an overhead Crushing hazard. The number
crane to the number 5 outer arm at the 5 outer arm (index #17) may
ground control side (index #17). become unbalanced and fall if
32 Remove the retaining fasteners from the not properly supported when
number 5 center pivot pin (index #2) at the removed from the machine.
33 Place a rod through the number 5 center crane to the number 5 inner arm (index
pivot pin at the ground control side (index #16). Raise the arm to a vertical position.
34 Remove the retaining fasteners from the number 5 pivot pin at the steer end of the
number 5 pivot pin (index #18) at the non- machine (index #4).
steer end.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 111

Scissor Components
42 Use a soft metal drift to remove the number 49 Use a soft metal drift to remove the upper
5 pivot pin (index #18) from the steer end of lift cylinder rod end pivot pin (index #3) from
the machine. Remove the number 5 inner the machine.
arm (index #16) from the machine.
Crushing hazard. The number cylinder will fall if not properly
5 inner arm (index #16) may supported when the pivot pin
become unbalanced and fall if is removed.
removed from the machine. 50 Lower the cylinder onto the linkset.
43 Tag, disconnect and plug the hydraulic hose
on the upper lift cylinder. Cap the fittings on
the cylinder.
Bodily injury hazard. Spraying number 4 center pivot pin (index #5) at the
hydraulic oil can penetrate ground control side.
hydraulic connections very 53 Place a rod through the number 4 center
slowly to allow the oil pivot pin at the ground control side (index
pressure to dissipate #5) and twist to remove the pin.
gradually. Do not allow oil to 54 Remove the retaining fasteners from the
squirt or spray. number 4 pivot pin (index #21) at the non-
steer end.
44 Tag and disconnect the wire harness from
the solenoid valve on the cylinder. 55 Use a soft metal drift to remove the number
and 4B cable bridges and lay them off to
the side.
46 Disconnect the number 4A and 4B cable
bridges from the scissor linkset and remove
47 Attach a lifting strap from an overhead 56 Attach a lifting strap from an overhead
crane to the lug of the rod end of the upper crane to the number 4 outer arm at the
lift cylinder. battery side (index #20).
48 Remove the retaining fasteners from the 57 Remove the retaining fasteners from the
upper lift cylinder rod end pivot pin (index number 4 center pivot pin (index #5) at the
#3). battery side.
112 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Scissor Components
58 Place a rod through the number 4 center 66 Remove the retaining fasteners from the
pivot pin at the battery side (index #5) and number 3 center pivot pin (index #8) at the
twist to remove the pin. ground control side.
59 Remove the number 4 outer arm (index 67 Place a rod through the number 3 center
#20) from the machine. pivot pin at the ground control side (index
4 outer arm (index #20) may 68 Remove the retaining fasteners from the
become unbalanced and fall if number 3 pivot pin (index #24) at the non-
not properly supported when steer end.
removed from the machine. 69 Use a soft metal drift to remove the number
60 Attach a lifting strap from an overhead end of the machine. Remove the number
crane to the number 4 inner arm (index 3 outer arm at the ground control side
#19). Raise the arm to a vertical position. (index #7) from the machine.
machine (index #6).
62 Use a soft metal drift to remove the number become unbalanced and fall if
4 pivot pin (index #6) from the steer end of not properly supported when
the machine. Remove the number 4 inner removed from the machine.
Crushing hazard. The number crane to the number 3 outer arm at the
4 inner arm (index #19) may battery side (index #7).
not properly supported when 71 Remove the retaining fasteners from the
removed from the machine. number 3 center pivot pin (index #8) at the
battery side.
63 Remove the cables from the number 3A 72 Place a rod through the number 3 center
and 3B cable bridges and lay them off to pivot pin at the battery side (index #8) and
the side. twist to remove the pin.
Component damage hazard. 73 Remove the number 3 outer arm (index #7)
Cables can be damaged if from the machine.
64 Disconnect the number 3A and 3B cable 3 outer arm (index #7) may
bridges from the scissor linkset and remove become unbalanced and fall if
both cable bridges from the machine. not properly supported when
Part No. 1272217GT GS™-30 • 32 • 46 • 47 113

Scissor Components
crane to the lug of the rod end of the upper crane to the number 3 inner arm (index
lift cylinder. #23). Raise the arm to a vertical position.
75 Raise the lift cylinder to a vertical position. 83 Remove the retaining fasteners from the
76 Remove the pin retaining fasteners from the machine (index #10).
lift cylinder barrel-end pivot pin (index #22).
Remove the lift cylinder from the machine. 84 Use a soft metal drift to remove the number
Crushing hazard. The lift the machine. Remove the number 3 inner
cylinder will fall if not properly arm (index #23) from the machine.
is removed. Crushing hazard. The number
Component damage become unbalanced and fall if
hazard. Be careful not to not properly supported when
damage the valve or the pivot pin is removed.
fittings on the cylinder
while removing it from 85 Remove the cables from the number 2A
the machine. and 2B cable bridges and lay them off to
the side.
crane to the lug of the rod end of the lower
lift cylinder.
lower lift cylinder rod end pivot pin (index 86 Disconnect the number 2A and 2B cable
#9). bridges from the scissor linkset and remove
79 Use a soft metal drift to remove the lower lift
cylinder rod end pivot pin (index #9) from 87 Attach a lifting strap from an overhead
the machine. crane to the number 2 outer arm at the
cylinder will fall if not properly 88 Remove the retaining fasteners from the
supported when the pivot pin number 2 center pivot pin (index #11) at the
is removed. ground control side.
80 Place a 4 x 4 x 10 inch / 10 x 10 x 25 cm pivot pin at the ground control side (index
block onto the number 1 inner arm cylinder #11) and twist to remove the pin.
plate (index #14).
81 Lower the cylinder onto the block. number 2 pivot pin (index #27) at the non-
Bodily injury hazard. Keep steer end.
when lowering the cylinder.
114 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Scissor Components
91 Use a soft metal drift to remove the number 97 Remove the retaining fasteners from the
2 pivot pin (index #27) from the non-steer number 2 pivot pin at the steer end of the
end of the machine. Remove the number machine (index #12).
The number 2 outer arm at the machine. Remove the number 2 inner
the ground control side (index arm (index #25) from the machine.
#26) may become
92 Attach a lifting strap from an overhead the pivot pin is removed.
93 Remove the retaining fasteners from the #14).
battery side.
Crushing hazard. The number (index #13).
the pivot pin is removed. Bodily injury hazard. Keep
95 Remove the number 2 outer arm (index when lowering the scissor
#26) from the machine. arms.
removed from the machine. 104 Tag, disconnect and plug the hydraulic
hose on the lower lift cylinder. Cap the
96 Attach a lifting strap from an overhead fittings on the cylinder.
#25). Raise the arm to a vertical position. Bodily injury hazard. Spraying
squirt or spray.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 115

Scissor Components
105 Tag and disconnect the wire harness from 113 Lower the arm to the stowed position.
106 Models with platform overload option: hands clear of moving parts
Tag and disconnect the wire harness from when lowering the scissor
the platform overload pressure transducer. arms.
Note: After replacing the scissor assembly, the
platform overload system must be calibrated. 114 Secure the ends of the scissor arms
Refer to Repair Procedure, How to Calibrate the together at the steer end of the machine
Platform Overload System (if equipped). with a strap or other suitable device.
108 Remove the pin retaining fasteners from machine with a strap or other suitable
the lift cylinder barrel-end pin (index #28). device.
Use a soft metal drift to remove the pin.
Remove the lift cylinder from the machine.
Crushing hazard. The lift 117 Remove the linkset from the machine.
supported when the pivot pin Bodily injury hazard. The
is removed. number 1 inner and outer
arms (index #14 and #29)
Component damage may become unbalanced and
hazard. Be careful not to fall if not properly supported
damage the valve or when removed from the
fittings on the cylinder machine.
the machine. Component damage hazard.
109 Remove the cables from the number limit switch or level sensor
1 cable bridge and lay them off to the side. components when the
Component damage hazard. arms (index #14 and #29) are
Cables can be damaged if removed from the machine.
110 Disconnect the number 1 cable bridge

from the number 1 outer arm (index #29)
and remove the cable bridge from the
machine.
#14).
block.
116 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Scissor Components

1 - Number 7 pivot pin 13 - Number 2 center pivot pin (Qty. 2) 25 - Number 4 outer arm
2 - Number 6 center pivot pin (Qty. 2) 14 - Number 2 pivot pin (steer end) 26 - Number 4 pivot pin (non-steer end)
27 - Upper lift cylinder barrel-end pivot
3 - Number 6 pivot pin (steer end) 15 - Number 1 center pivot pin (Qty. 2)
pin
4 - Number 5 center pivot pin 16 - Number 1 inner arm 28 - Number 3 inner arm
5 - Upper lift cylinder rod-end pivot pin 17 - Number 1 pivot pin (steer end) (Qty. 2) 29 - Number 3 pivot pin (non-steer end)
6 - Number 5 pivot pin (steer end) 18 - Number 6 inner arm 30 - Number 2 inner arm
7 - Number 4 center pivot pin (Qty. 2) 19 - Number 6 outer arm 31 - Number 2 inner arm
8 - Number 4 pivot pin (steer end) 20 - Number 6 pivot pin (non-steer end) 32 - Number 2 pivot pin (non-steer end)
33 - Lower lift cylinder barrel-end pivot
9 - Number 3 outer arm 21 - Number 5 inner arm
pin
10 - Number 3 center pivot pin (Qty. 2) 22 - Number 5 outer arm 34 - Number 1 outer arm
11 - Lower lift cylinder rod-end pivot pin 23 - Number 5 pivot pin (non-steer end)
Part No. 1272217GT GS™-30 • 32 • 46 • 47 117

Scissor Components

Scissor Assembly, vertical position.
GS-4047
How to Disassemble the Scissor clear of the safety arm when
Assembly lowering the platform.
Bodily injury hazard. This 5 At the ground controls, turn the key switch
procedure requires specific to the off position and push in the red
repair skills, lifting equipment Emergency Stop button to the off position.
and a suitable workshop.
Attempting this procedure 6 Disconnect the battery pack from the
without these skills and tools machine.
could result in death or serious
injury and significant
service is strongly
recommended.
Note: When removing a hose assembly or fitting, and other jewelry.
end must be replaced. All connections must be 7 Remove the fasteners securing the large
torqued to specification during installation. Refer platform height sensor cover to the large
to Specifications, Hydraulic Hose and Fitting platform height sensor bracket.
Torque Specifications. 8 Remove the platform height sensor cover.
Note: Machines equipped with a Platform Height 9 Tag and disconnect the platform height
Sensor, begin the Scissor Disassembly sensor from the platform height sensor
procedure at step 1. Machines without a harness.
10 Remove the fastener securing the platform
1 Turn the key switch to ground controls and 1 inner arm.
pull out the red Emergency Stop button to 11 Remove the platform height sensor
the on position at both ground and platform assembly from the number 1 pivot pin.
controls.
2 Raise the platform 7 to 8 feet / 2.1 to 2.4 m. squeeze connector to the large platform
118 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Scissor Components
13 Remove the squeeze connector from the 23 Fully lower the platform to the stowed
large platform height sensor bracket. position.
14 Remove the fasteners securing the large
platform height sensor bracket to the
number 1 inner arm pivot bracket.
bracket.
number 1 inner arm pivot bracket and
chassis.

Service Override Mode. Cable bridge and platform height sensor
1 cable bridge 6
Mode to raise the platform. While in Service 2 cable bridge 5B
Override Mode, only the GCON will operate with 3 cable bridge 5A
limited functionality. The platform will raise a 4 cable bridge 4B
predetermined amount of time and stop. 5 cable bridge 4A
6 cable bridge 1A
22 Raise the platform and rotate the safety arm 7 platform height sensor
to the stowed position. 8 cable bridge 1B
9 cable bridge 2A
10 cable bridge 2B
11 cable bridge 2C
12 cable bridge 2D
Part No. 1272217GT GS™-30 • 32 • 46 • 47 119

Scissor Components
24 Remove the platform. Refer to Repair 35 Place a rod through the number 6 center
Procedure, How to Remove the Platform. pivot pin at the battery side (index #2) and
25 Remove the cables from cable bridges a, b,
c, d and e. 36 Remove the number 6 outer arm (index
number 7 pivot pin (index #1). Crushing hazard. The number
27 Use a soft metal drift to remove the number 6 outer arm (index #19) may
7 pivot pin (index #1). Remove the platform become unbalanced and fall if
mount bracket from the machine. not properly supported when
crane to the number 6 outer arm at the 37 Attach a lifting strap from an overhead
ground control side (index #19). crane to the number 6 inner arm (index
number 6 center pivot pin (index #2) at the 38 Remove the retaining fasteners from the
ground control side. number 6 pivot pin at the steer end of the
machine (index #3).
pivot pin at the ground control side (index 39 Use a soft metal drift to remove the number
#2) and twist to remove the pin. 6 pivot pin (index #3) from the steer end of
steer end. Crushing hazard. The number
32 Use a soft metal drift to remove the number 5 inner arm (index #16) may
6 pivot pin (index #20) from the non-steer become unbalanced and fall if
end of the machine. Remove the number not properly supported when
6 outer arm at the ground control side removed from the machine.
40 Tag, disconnect and plug the hydraulic hose
Crushing hazard. The number on the upper lift cylinder. Cap the fittings on
6 outer arm at the ground the cylinder.
become unbalanced and fall if Bodily injury hazard. Spraying
not properly supported when hydraulic oil can penetrate
removed from the machine. and burn skin. Loosen
33 Attach a lifting strap from an overhead slowly to allow the oil
crane to the number 6 outer arm at the pressure to dissipate
battery side (index #19). gradually. Do not allow oil to
squirt or spray.
number 6 center pivot pin (index #2) at the 41 Attach a lifting strap from an overhead
battery side. crane to the number 5 outer arm at the
120 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Scissor Components
42 Remove the retaining fasteners from the 49 Attach a lifting strap from an overhead
number 5 center pivot pin (index #4) at the crane to the lug of the rod end of the upper
ground control side. lift cylinder.
43 Place a rod through the number 5 center 50 Remove the retaining fasteners from the
pivot pin at the ground control side (index upper lift cylinder rod end pivot pin (index
#4) and twist to remove the pin. #5).
44 Remove the retaining fasteners from the 51 Use a soft metal drift to remove the upper
number 5 pivot pin (index #23) at the non- lift cylinder rod end pivot pin (index #5) from
steer end. the machine.
45 Use a soft metal drift to remove the number Crushing hazard. The lift
5 pivot pin (index #23) from the non-steer cylinder will fall if not properly
end of the machine. Remove the number supported when the pivot pin
5 outer arm at the ground control side is removed.
52 Lower the cylinder onto the linkset.
5 outer arm at the ground 53 Attach a lifting strap from an overhead
control side (index #22) may crane to the number 4 outer arm at the
become unbalanced and fall if ground control side (index #25).
crane to the number 5 outer arm at the 55 Place a rod through the number 4 center
battery side (index #22). pivot pin at the ground control side (index
#22) from the machine. 56 Remove the retaining fasteners from the
Crushing hazard. The number steer end.
5 outer arm at the battery
side (index #22) may become 57 Use a soft metal drift to remove the number
unbalanced and fall if not 4 pivot pin (index #26) from the non-steer
properly supported when end of the machine. Remove the number
removed from the machine. 4 outer arm at the ground control side
48 Tag and disconnect the wire harness from
the solenoid valve on the cylinder. Crushing hazard. The number
Component damage hazard. control side (index #25) may
Cables can be damaged if become unbalanced and fall if
they are kinked or pinched. not properly supported when
Part No. 1272217GT GS™-30 • 32 • 46 • 47 121

Scissor Components
crane to the number 4 outer arm at the crane to the number 3 outer arm at the
battery side (index #25). ground control side (index #9).
59 Remove the retaining fasteners from the 67 Remove the retaining fasteners from the
number 4 center pivot pin (index #7) at the number 3 center pivot pin (index #10) at the
battery side. ground control side.
60 Place a rod through the number 4 center 68 Place a rod through the number 3 center
pivot pin at the battery side (index #7) and pivot pin at the ground control side (index
twist to remove the pin. #10) and twist to remove the pin.
61 Remove the number 4 outer arm (index 69 Remove the retaining fasteners from the
#25) from the machine. number 3 pivot pin (index #29) at the non-
steer end.
4 outer arm (index #25) may 70 Use a soft metal drift to remove the number
become unbalanced and fall if 3 pivot pin (index #29) from the non-steer
not properly supported when end of the machine. Remove the number
removed from the machine. 3 outer arm at the ground control side
crane to the number 4 inner arm (index Crushing hazard. The number
63 Remove the retaining fasteners from the become unbalanced and fall if
number 4 pivot pin at the steer end of the not properly supported when
machine (index #8). removed from the machine.
72 Remove the number 3 outer arm (index #9)
Crushing hazard. The number from the machine.
become unbalanced and fall if Crushing hazard. The number
not properly supported when 3 outer arm (index #9) may
removed from the machine. become unbalanced and fall if
65 Remove the cables from cable bridges removed from the machine.
f,h,i,j,k and l.
Component damage hazard. crane to the number 3 inner arm (index
Cables can be damaged if #28). Raise the number 3 inner arm and
they are kinked or pinched. place a 4 x 4 x 48 inch / 10 cm x 10 cm x
1.2 m block across the link stack to gain
access to the barrel end pivot pin (index
27).
122 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

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74 Attach a lifting strap from an overhead 83 Lower the cylinder onto the block.
crane to the lug of the rod end of the upper
lift cylinder. Bodily injury hazard. Keep
75 Raise the lift cylinder to a vertical position. when lowering the cylinder.
Crushing hazard. The lift 84 Attach a lifting strap from an overhead
cylinder will fall if not properly crane to the number 3 inner arm (index
is removed.
Component damage hazard. number 3 pivot pin at the steer end of the
Be careful not to damage the machine (index #12).
valve or fittings on the
cylinder while removing it 86 Use a soft metal drift to remove the number
from the machine. 3 pivot pin (index #12) from the steer end of
76 Use a soft metal drift to remove the upper arm (index #28) from the machine.
lift cylinder barrel end pivot pin (index #27) Crushing hazard. The number
from the machine. 3 inner arm (index #28) may
crane to the number 3 inner arm (index not properly supported when
#28). Raise the number 3 inner arm and the pivot pin is removed.
remove the 4 x 4 x 48 inch / 10 cm x 10 cm
x 1.2 m block from the link stack. 87 Attach a lifting strap from an overhead
78 Lower the number 3 inner arm (index #28) ground control side (index #31).
and remove the lifting strap.
79 Attach a lifting strap from an overhead number 2 center pivot pin (index #13) at the
crane to the lug of the rod end of the lower ground control side.
lift cylinder.
80 Remove the retaining fasteners from the pivot pin at the ground control side (index
lower lift cylinder rod end pivot pin (index #13) and twist to remove the pin.
11).
81 Use a soft metal drift to remove the lower lift number 2 pivot pin (index #32) at the non-
cylinder rod end pivot pin (index 11) from steer end.
the machine.
is removed.
82 Place a 4 x 4 x 10 inch / 10 x 10 x 25 cm
plate (index #16).
Part No. 1272217GT GS™-30 • 32 • 46 • 47 123

Scissor Components
91 Use a soft metal drift to remove the number 97 Remove the retaining fasteners from the
2 pivot pin (index #32) from the non-steer number 2 pivot pin at the steer end of the
end of the machine. Remove the number machine (index #14).
Crushing hazard. The number the machine. Remove the number 2 inner
2 outer arm at the ground arm (index #30) from the machine.
the pivot pin is removed.
92 Attach a lifting strap from an overhead the pivot pin is removed.
93 Remove the retaining fasteners from the #16).
battery side.
Crushing hazard. The number (index #15).
the pivot pin is removed. Bodily injury hazard. Keep
95 Remove the number 2 outer arm (index when lowering the scissor
#31) from the machine. arms.
removed from the machine. 104 Tag, disconnect and plug the hydraulic
hose on the lower lift cylinder. Cap the
96 Attach a lifting strap from an overhead fittings on the cylinder.
#30). Raise the arm to a vertical position. Bodily injury hazard. Spraying
squirt or spray.
124 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

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105 Tag and disconnect the wire harness from 113 Attach a lifting strap from an overhead
the solenoid valve on the cylinder. crane to the number 1 inner arm (index
#16).
106 Tag and disconnect the wires and manual
lowering cable from the solenoid valve on 114 Raise the arm slightly and remove the
the cylinder. block.
107 Models with platform overload option: 115 Lower the arm to the stowed position.
the platform overload pressure transducer. Bodily injury hazard. Keep
Note: After replacing the scissor assembly, the when lowering the scissor
platform overload system must be calibrated. arms.
Refer to Repair Procedure 9-10, How to
Calibrate the Platform Overload System (if 116 Secure the ends of the scissor arms
equipped). together at the steer end of the machine
109 Remove the pin retaining fasteners from
the lift cylinder barrel-end pivot pin (index
#28). Use a soft metal drift to remove the
device.
pin. Remove the lift cylinder from the
machine. 118 Remove the retaining fasteners securing
cylinder will fall if not properly 119 Remove the linkset from the machine.
is removed.
Component damage arms (index #16 and #34)
hazard. Be careful not to may become unbalanced and
damage the valve or fall if not properly supported
fittings on the cylinder when removed from the
while removing it from the machine.
machine.
components when the
Component damage hazard. number 1 inner and outer
Cables can be damaged if arms (index #16 and 34) are
they are kinked or pinched. removed from the machine.

112 Disconnect the number 1 cable bridge
from the number 1 outer arm (index #34)
and remove the cable bridge from the
machine.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 125

Scissor Components
9-7 10 Remove the fastener securing the platform

Scissor Arm Wear Pads 1 inner arm.
How to Replace the Scissor Arm assembly from the number 1 pivot pin.
Wear Pads 12 Remove the plastic nut securing the
Note: Machines equipped with a Platform Height squeeze connector to the large platform
Sensor, begin at step 1. Machines without a height sensor bracket.
Platform Height Sensor, begin at step 24. 13 Remove the squeeze connector from the
1 Turn the key switch to ground control and large platform height sensor bracket.
pull out the red Emergency Stop button to 14 Remove the fasteners securing the large
the on position at both the ground and platform height sensor bracket to the
platform controls. number 1 inner arm pivot bracket.
2 Raise the platform 7 to 8 feet / 2.1 to 2.4 m. 15 Remove the large platform height sensor
3 Lift the safety arm, move it to the center of bracket from the number 1 inner arm pivot
the scissor arm and rotate down to a bracket.
vertical position. 16 Install the fasteners removed in 14 to the
4 Lower the platform onto the safety arm. number 1 inner arm pivot bracket and
chassis.
clear of the safety arm when Tip-over hazard. Failure
lowering the platform. to install the fasteners
5 At the ground control, turn the key switch to arm pivot bracket to the
the off position and push in the red chassis, could result in the
Emergency Stop button to the off position. machine tipping over, causing
machine. 17 Connect the battery pack to the machine.
Electrocution/burn hazard. 18 Turn the key switch to the ground control
Contact with electrically position.
and other jewelry. 20 Pull out the red Emergency Stop button to
7 Remove the fasteners securing the platform
height sensor cover to the large platform
8 Remove the platform height sensor cover.
9 Tag and disconnect the platform height
sensor from the platform height sensor
harness.
126 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

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21 Using the ground control menu buttons, 31 Raise the scissor arm assembly at the steer
navigate to Service Override Mode. Select end with the overhead crane until the
Service Override Mode. chassis mount bracket will clear the level
sensor.
Mode to raise the platform. While in Service 32 Remove the scissor assembly from the
Override Mode, only the GCON will operate with machine just enough to access both wear
limited functionality. The platform will raise a pads.
Crushing hazard. The scissor
22 Raise the platform and return the safety arm assembly will fall if not
to the stowed position. properly supported when
removed from the drive
chassis.
position.
24 Remove the platform. Refer to Repair Component damage
Procedure, How to Remove the Platform. hazard. Be careful not to
damage the level sensor
25 Support and secure the entry ladder to an or limit switch while
appropriate lifting device. moving the scissor
26 Remove the fasteners from the entry ladder assembly.
machine. 33 Remove both old wear pads.
34 Install two new wear pads.
ladder will fall if not properly 35 Slide the scissor assembly back into the
supported and secured to the drive chassis.
lifting device.
36 Lower the scissor assembly into position
27 Secure the ends of the scissor arms and install the chassis mount bracket onto
together at the steer end of the machine the chassis. Securely install and tighten the
with a strap or other suitable device. fasteners. Do not over tighten.
28 Secure the ends of the scissor arms Component damage hazard.

together at the non-steer end of the Be careful not to damage the
machine with a strap or other suitable level sensor or limit switch
device. while moving the scissor
assembly.
the chassis mount bracket to the chassis at
the steer end of the machine.
crane to the scissor arm assembly.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 127

Scissor Components
9-8 7 Remove the platform height sensor cover.

Platform Height Sensor
How to Disassemble the

Platform Height Sensor
Assembly
(if equipped)
Note: When a Platform Height Sensor Assembly
is removed or replaced, the platform overload
system must be calibrated. Refer to Repair
Procedure, How to Calibrate the Platform
Overload System (if equipped) and follow the no
load calibration procedure.
Steer End
1 fasteners (platform height sensor cover)
2 Lift the safety arm, move it to the center of 2 platform height sensor cover
vertical position. 8 Tag and disconnect the platform height
sensor from the platform height sensor
3 Lower the platform onto the safety arm. harness.
Crushing hazard. Keep hands 9 Remove the fastener securing the platform
clear of the safety arm when height sensor assembly to the number
lowering the platform. 1 inner arm.
4 Turn the key switch to the off position. 10 Remove the platform height sensor
machine. 11 Remove the set screw securing the lever
arm to the platform height sensor.
Contact with electrically 12 Remove the lever arm from the platform
charged circuits could result height sensor assembly.
in death or serious injury. 13 Working with the platform height sensor
Remove all rings, watches assembly, remove the Deustch connector
and other jewelry. from the plastic clip.
6 Remove the fasteners securing the large 14 Remove the fasteners securing the platform
platform height sensor cover to the large height sensor to the small platform height
platform height sensor bracket. sensor bracket.
128 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

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15 Remove the platform height sensor from the 18 Remove the fasteners securing the large
small angle sensor bracket. platform height bracket to the number
1 inner arm pivot bracket.
squeeze connector to the large platform 19 Remove the large platform height sensor
height sensor bracket. bracket from the number 1 inner arm pivot
bracket.
large platform height sensor bracket. Tip-over hazard. Failure to
install the fasteners securing
the large platform height
sensor bracket and number
1 inner arm pivot bracket to
the chassis, could result in
the machine tipping over,
injury.
Steer End
1 number 1 inner arm
2 fastener (platform height sensor
assembly)
3 number 1 pivot pin
4 lever arm retaining screw
5 squeeze connector
6 lever arm
7 platform height sensor harness
connection
9 fastener (large platform height sensor
bracket)
10 fastener (platform height sensor)
11 platform height sensor assembly
Part No. 1272217GT GS™-30 • 32 • 46 • 47 129

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Lift Cylinders vertical position.
How to Remove the Lift Cylinder

suitable workshop.

GS-1330m, GS-1530, GS-1532, 1 lift cylinder

GS-1930 and GS-1932: 2 orifice(schematic item O)
Note: Models without a pressure transducer 3 connector fitting
follow steps 1 through 23, 27 and 28. 4 hydraulic hose
Models equipped with a pressure transducer 5 pressure transducer(schematic item R)(if
follow steps 1 through 28. equipped)
6 manual lowering cable
1 Turn the key switch to ground controls and 7 solenoid valve(schematic item N)
pull out the red Emergency Stop button to 8 cable mount bracket
controls. 4 Lower the platform onto the safety arm.
2 Raise the platform 7 to 8 feet / 2.1 to 2.4 m. Crushing hazard. Keep hands
5 Using a suitable lifting device, support the

link stack at the steer end of the machine.
130 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

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6 At the ground controls, turn the key switch 13 Attach a lifting strap from an overhead
to the off position and push in the red supporting device to the rod-end of the lift
Emergency Stop button to the off position. cylinder.
7 Disconnect the battery pack from the 14 Remove the fasteners from the lift cylinder
machine. rod-end pivot pin. Use a soft metal drift to
remove the pin.
Contact with electrically Crushing hazard. The lift
charged circuits could result cylinder will fall if not properly
in death or serious injury. supported when the pivot pin
Remove all rings, watches is removed.
and other jewelry.
15 Lower the cylinder onto the number 2 inner
8 Tag and disconnect the wiring from the arm.
solenoid valve coil at the barrel end of the 16 Attach a lifting strap from an overhead
lift cylinder. crane or similar lifting device to the barrel
9 If equipped, tag and disconnect the three- end of the lift cylinder for support.
pin connector from the pressure transducer 17 Remove the fasteners from the lift cylinder
harness. To remove the pressure barrel-end pivot pin. Use a soft metal drift to
transducer refer to Repair Procedure, How remove the pin.
to Remove the Pressure Transducer (if
equipped). Crushing hazard. The lift
10 Loosen the adjustment nuts on the solenoid supported when the pivot pin
valve and disconnect the manual lowering is removed.
cable from the valve.
Note: During assembly, the manual platform 18 Support and secure the lift cylinder to an
lowering cable needs to be properly adjusted. appropriate lifting device.
Refer to Repair Procedure, How to Adjust the 19 Remove the lift cylinder through the scissor
Manual Platform Lowering Cable. arms at the steer end of the machine.
11 Remove the fasteners securing the manual Crushing hazard. The lift
lowering cable mount bracket to the cylinder will become
cylinder. Remove the bracket from the unbalanced and fall if not
cylinder. properly supported and
12 Tag, disconnect and plug the hydraulic secured to the lifting device.
hoses on the lift cylinder. Cap the fittings on
the cylinder. Component damage
hazard. Be careful not
Bodily injury hazard. Spraying to damage the valve or
hydraulic oil can penetrate fittings on the cylinder
and burn skin. Loosen while removing it from
hydraulic connections very the machine.
squirt or spray.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 131

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20 Install new cylinder, fittings, hoses and GS-2032, GS-2632, GS-2046 and GS-2646
pressure transducer (if equipped).
Torque specifications procedures in this section
Solenoid valve, 2 position 2 way, 20 ft-lbs
N.C. 27 Nm
suitable workshop.
(schematic item N) Attempting this procedure
Coil nut 5 ft-lbs
7 Nm could result in death or
Pressure transducer(if equipped) 27 ft-lbs component damage. Dealer
(schematic item R) 37 Nm
21 Remove the lifting device supporting the link Note: When removing a hose assembly or fitting,
stack at the steer end of the machine. the O-ring (if equipped) on the fitting and/or hose
23 Turn the key switch to ground control. to Specifications, Hydraulic Hose and Fitting
Models without a pressure transducer
continue at step 27. Note: Models without a pressure transducer
Models with a pressure transducer follow steps 1 through 23, 27 and 28.
continue at step 24. Models equipped with a pressure transducer
follow steps 1 through 28.
and scroll down buttons. 1 Turn the key switch to ground controls and
25 Pull out the red Emergency Stop button to the on position at both ground and platform
the on position at the ground controls. controls.
26 Using the ground control menu buttons, 2 Raise the platform 7 to 8 feet / 2.1 to 2.4 m.
Override Mode, only the GCON will operate with
position.
Note: Models with a pressure transducer,
calibrate the Platform Overload System. Refer to
Repair Procedure, How to Calibrate the Platform
Overload System (if equipped).
132 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Scissor Components
3 Lift the safety arm, move it to the center of 6 At the ground controls, turn the key switch
the scissor arm and rotate down to a to the off position and push in the red
vertical position. Emergency Stop button to the off position.
machine.
and other jewelry.
8 Tag and disconnect the wiring from the

solenoid valve coil at the barrel end of the
lift cylinder.
9 If equipped, tag and disconnect the three-
pin connector from the pressure transducer
harness. To remove the pressure
transducer refer to Repair Procedure, How
to Remove the Pressure Transducer (if
equipped).
10 Loosen the adjustment nuts on the solenoid
valve and disconnect the manual lowering
1 lift cylinder cable from the valve.
2 orifice(schematic item O)
Note: During assembly, the manual platform
3 connector fitting
lowering cable needs to be properly adjusted.
4 hydraulic hose Refer to Repair Procedure, How to Adjust the
5 pressure transducer(schematic item R)(if Manual Platform Lowering Cable.
equipped)
6 manual lowering cable 11 Remove the fasteners securing the manual
7 solenoid valve(schematic item N) lowering cable mount bracket to the
8 cable mount bracket cylinder. Remove the bracket from the
cylinder.
Crushing hazard. Keep hands hoses on the lift cylinder. Cap the fittings on
clear of the safety arm when the cylinder.
5 Using a suitable lifting device, support the hydraulic oil can penetrate
link stack at the steer end of the machine. and burn skin. Loosen
squirt or spray.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 133

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13 Attach a lifting strap from an overhead 20 Install new cylinder, fittings, hoses and
supporting device to the rod-end of the lift pressure transducer (if equipped).
cylinder.
14 Remove the fasteners from the lift cylinder
rod-end pivot pin. Use a soft metal drift to Solenoid valve, 2 position 2 way, 20 ft-lbs
remove the pin. N.C. 27 Nm
(schematic item N)
cylinder will fall if not properly Coil nut 5 ft-lbs
supported when the pivot pin 7 Nm
is removed. Pressure transducer(if equipped) 27 ft-lbs
arm cylinder plate.
21 Remove the lifting device supporting the link
16 Attach a lifting strap from an overhead stack at the steer end of the machine.
crane or similar lifting device to the barrel
end of the lift cylinder for support.
23 Turn the key switch to ground control.
barrel-end pivot pin. Use a soft metal drift to Models without a pressure transducer
remove the pin. continue at step 27.
Crushing hazard. The lift Models with a pressure transducer
cylinder will fall if not properly continue at step 24.
supported when the pivot pin 24 Press and hold the ground control scroll up
is removed. and scroll down buttons.
18 Support and secure the lift cylinder to an 25 Pull out the red Emergency Stop button to
appropriate lifting device. the on position at the ground controls.
19 Remove the lift cylinder through the scissor 26 Using the ground control menu buttons,
arms at the steer end of the machine. navigate to Service Override Mode. Select
cylinder will become Note: The machine must be in Service Override
unbalanced and fall if not Mode to raise the platform. While in Service
properly supported and Override Mode, only the GCON will operate with
secured to the lifting device. limited functionality. The platform will raise a
Component damage
damage the valve or
fittings on the cylinder 28 Fully lower the platform to the stowed
while removing it from position.
the machine.
134 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Scissor Components
GS-3232 and GS-3246 3 Lift the safety arm, move it to the center of
vertical position.
suitable workshop.

Note: Models without a pressure transducer
follow steps 1 through 21, 25 and 26.
Models equipped with a pressure transducer
follow steps 1 through 26.
1 Turn the key switch to ground controls and 1 lift cylinder
2 orifice(schematic item O)
3 connector fitting
controls.
4 hydraulic hose
2 Raise the platform 7 to 8 feet / 2.1 to 2.4 m. 5 pressure transducer(schematic item R)(if
equipped)
7 solenoid valve(schematic item N)
8 cable mount bracket
Part No. 1272217GT GS™-30 • 32 • 46 • 47 135

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4 Lower the platform onto the safety arm. 10 Loosen the adjustment nuts on the solenoid
valve and disconnect the manual lowering
Crushing hazard. Keep hands cable from the valve.
lowering the platform. Note: During assembly, the manual platform
5 Using a suitable lifting device, support the Refer to Repair Procedure, How to Adjust the
link stack at the steer end of the machine. Manual Platform Lowering Cable.
6 At the ground controls, turn the key switch 11 Remove the fasteners securing the manual
to the off position and push in the red lowering cable mount bracket to the
Emergency Stop button to the off position. cylinder. Remove the bracket from the
cylinder.
machine. 12 Tag, disconnect and plug the hydraulic
hoses on the lift cylinder. Cap the fittings on
Electrocution/burn hazard. the cylinder.
charged circuits could result Bodily injury hazard. Spraying
in death or serious injury. hydraulic oil can penetrate
Remove all rings, watches and burn skin. Loosen
and other jewelry. hydraulic connections very
Note: At the lower lift cylinder, install the orifice pressure to dissipate
fitting with the small opening of the orifice fitting gradually. Do not allow oil to
closest to the supply hose. squirt or spray.
lift cylinder.
Skip to step 13 if removing the upper 14 Remove the fasteners from the lift cylinder
cylinder. rod-end pivot pin. Use a soft metal drift to
remove the pin.
pin connector from the pressure transducer Crushing hazard. The lift
harness. To remove the pressure cylinder will fall if not properly
transducer refer to Repair Procedure, How supported when the pivot pin
to Remove the Pressure Transducer (if is removed.
equipped).
arm cylinder plate.
136 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

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16 Attach a lifting strap from an overhead 20 Install new cylinder, fittings, hoses and
crane or similar lifting device to the barrel pressure transducer (if equipped).
barrel-end pivot pin. Use a soft metal drift to
remove the pin.
is removed.
18 Support and secure the lift cylinder to an

19 Remove the lift cylinder through the scissor
arms at the steer end of the machine.
cylinder will become
unbalanced and fall if not Upper Lift Cylinder
properly supported and 1 lift cylinder
secured to the lifting device. 2 connector fitting
Component damage 3 hydraulic hose
hazard. Be careful not to 4 solenoid valve (schematic item N)
damage the valve or 5 orifice (schematic item O)
fittings on the cylinder 6 relief valve (schematic item Q)
the machine. Note: At the upper lift cylinder, install the orifice
fitting with the small opening of the orifice fitting
closest to the supply hose.
Solenoid valve, 2 position 2 way, 20 ft-lbs
N.C. 27 Nm
(schematic item N)
Relief valve 20 ft-lbs

(schematic item Q) 27 Nm
Coil nut 5 ft-lbs

7 Nm
Part No. 1272217GT GS™-30 • 32 • 46 • 47 137

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21 Remove the lifting device supporting the link GS-4047

stack at the steer end of the machine.
22 Connect the battery pack to the machine. procedures in this section
Models without a pressure transducer suitable workshop.
continue at step 27. Attempting this procedure
Models with a pressure transducer
continue at step 24.
24 Press and hold the ground control scroll up component damage. Dealer
and scroll down buttons. service is required.
25 Pull out the red Emergency Stop button to Note: When removing a hose assembly or fitting,
the on position at the ground controls. the O-ring (if equipped) on the fitting and/or hose
26 Using the ground control menu buttons, end must be replaced. All connections must be
navigate to Service Override Mode. Select torqued to specification during installation. Refer
Service Override Mode. to Specifications, Hydraulic Hose and Fitting
Mode to raise the platform. While in Service 1 Turn the key switch to ground controls and
Override Mode, only the GCON will operate with pull out the red Emergency Stop button to
limited functionality. The platform will raise a the on position at both ground and platform
predetermined amount of time and stop. controls.
27 Raise the platform and rotate the safety arm 2 Raise the platform 7 to 8 feet / 2.1 to 2.4 m.
position.
138 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

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3 Lift the safety arm, move it to the center of 4 Lower the platform onto the safety arm.
vertical position. Crushing hazard. Keep hands
5 Using a suitable lifting device, support the

link stack at the steer end of the machine.
6 At the ground controls, turn the key switch
Emergency Stop button to the off position.
machine.
and other jewelry.

lift cylinder.
Skip to step 13 if removing the upper

cylinder.
1 relief valve(schematic item Q)
2 lift cylinder
pin connector from the pressure transducer
3 connector fitting
harness. To remove the pressure
4 hydraulic hose transducer refer to Repair Procedure, How
5 pressure transducer(schematic item R)(if to Remove the Pressure Transducer (if
equipped)
equipped).
7 solenoid valve(schematic item DO) 10 Loosen the adjustment nuts on the solenoid
8 cable mount bracket valve and disconnect the manual lowering
cable from the valve.
Note: During assembly, the manual platform
Refer to Repair Procedure, How to Adjust the
Manual Platform Lowering Cable.
11 Remove the fasteners securing the manual
lowering cable mount bracket to the
cylinder. Remove the bracket from the
cylinder.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 139

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12 Tag, disconnect and plug the hydraulic 19 Remove the lift cylinder through the scissor
hoses on the lift cylinder. Cap the fittings on arms at the steer end of the machine.
the cylinder.
Bodily injury hazard. Spraying cylinder will become
hydraulic oil can penetrate unbalanced and fall if not
and burn skin. Loosen properly supported and
hydraulic connections very secured to the lifting device.
pressure to dissipate Component damage hazard.
gradually. Do not allow oil to Be careful not to damage the
squirt or spray. valve or fittings on the
cylinder while removing it
13 Attach a lifting strap from an overhead from the machine.
end of the lift cylinder for support. 20 Install new cylinder, fittings, hoses and
pressure transducer (if equipped).
rod-end pivot pin. Use a soft metal drift to
remove the pin.
is removed.

arm cylinder plate.
barrel-end pivot pin. Use a soft metal drift to
remove the pin.
is removed.
Upper Lift Cylinder
18 Support and secure the lift cylinder to an 1 relief valve(schematic item Q)
appropriate lifting device. 2 lift cylinder
3 connector fitting
4 hydraulic hose
5 check valve(schematic item DK)
140 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Scissor Components
Torque specifications 9-10

Solenoid valve, 2 position 2 way, 20 ft-lbs Pressure Transducer
N.C. 27 Nm
(schematic item N)
How to Remove the Pressure
Relief valve 20 ft-lbs
Transducer
(schematic item Q) 27 Nm
(if equipped)
Coil nut 5 ft-lbs
7 Nm Note: Calibrating the platform overload system is
not required if the pressure transducer is the
Pressure transducer(if equipped) 27 ft-lbs only component replaced on the machine lift
structure.
In the event of frequent nuisance trips occurring
Check valve 20 ft-lbs
after a pressure transducer is replaced, a no
(schematic item DK) 27 Nm
load calibration is recommended. Refer to
21 Remove the lifting device supporting the link Overload System (if equipped)
stack at the steer end of the machine.
1 Turn the key switch to ground controls and
23 Turn the key switch to ground controls. the on position at both ground and platform
controls.
and scroll down buttons. 2 Raise the platform 7 to 8 feet / 2.1 to 2.4 m.
25 Pull out the red Emergency Stop button to 3 Lift the safety arm, move it to the center of
the on position at the ground controls. the scissor arm and rotate down to a
vertical position.
navigate to Service Override Mode. Select 4 Lower the platform onto the safety arm.
5 At the ground controls, turn the key switch
Note: The machine must be in Service Override to the off position and push in the red
Mode to raise the platform. While in Service Emergency Stop button to the off position.
machine.
28 Fully lower the platform to the stowed in death or serious injury.
position. Remove all rings, watches
and other jewelry.
calibrate the Platform Overload System. Refer to 7 Pull the manual lowering cable and hold for
Repair Procedure, How to Calibrate the Platform 3 seconds.
8 Tag and disconnect the three-pin connector
from the pressure transducer harness.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 141

Scissor Components
9 Slowly loosen the pressure transducer from

the lift cylinder and remove. Discard the
pressure transducer.
squirt or spray.

position.
Note: After replacing the pressure transducer,
calibrating the platform overload system is not
required. If the machine begins to nuisance trip
frequently, a no load calibration is
recommended. Refer to Repair Procedure, How
to Calibrate the Platform Overload System (if
equipped).
Pressure transducer(if equipped) 27 ft-lbs
142 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Scissor Components
9-11 Perform this procedure after confirming that the

platform height sensor is not damaged and
Platform Overload System functions correctly.
(if equipped)
There are two options to the platform overload
calibration procedure in this section, Full Load
How to Calibrate the Platform Calibration and No Load Calibration. Full Load
Calibration has two steps requiring calibration
Overload System with and without rated load in the platform. No
Note: Perform this procedure with the machine Load Calibration does not require rated load in
on a firm, level surface that is free of overhead the platform.
obstructions.
Note: No Load Calibration can be completed
Note: Perform this procedure with all weight, stand alone to fulfill the C-2 overload calibration
tools, equipment and personnel removed from requirements, if the machine has completed the
the platform. Full Load Calibration procedure.
Perform this procedure in an environment that Note: If a new Ground Controller is installed on a
allows the platform to be fully raised. Models machine, the Full Load Calibration procedure is
rated for indoor use only, should be calibrated required to maintain rated load platform
inside a facility with enough ceiling height to fully capacity. If a No Load Calibration is performed,
raise the platform. If the facility height is not machine lifting performance will be significantly
suitable to fully raise the platform, then an indoor reduced.
only rated model may be calibrated outdoors
only under the following conditions. Note: Ambient temperature must be above 32°F
/ 0°C before calibrating the Platform Overload
• Wind speeds are less then 28 mph / System.
12.5 m/s.
Note: To calibrate the platform overload system,
• Extension deck is fully retracted. follow the menu structure indicated on the
ground control LCD display.
• Only use flat weights secured to the
platform while calibrating indoor only
rated machines outdoors.
Tip-over hazard. Calibrating the
machine outdoors with full height
rated for indoor use selected will
result in death or serious injury if
proper operating procedures and
safety precautions are not
followed. Do not use this mode if
you are not trained and familiar
with the operating envelope of
the machine for outdoor
calibration.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 143

Scissor Components
Full Load Calibration: Part 1 8 Release the Menu Up and Menu Down
1 Fully charge the batteries and check the buttons after the ground controller powers
hydraulic fluid level. up.
Note: The hydraulic fluid level must be between 9 Use the Menu Up or Menu Down buttons to
the FULL and ADD marks on the hydraulic tank. scroll to, Select Option. Press the Enter
button.
2 Apply a thin layer of dry film lubricant to the
area of the chassis and platform, where the
scroll to Platform Overload.
scissor arm wear pads make contact.
11 Press the Enter button to select Platform
3 Chock both sides of the wheels at the steer
Overload.
end of the machine.
4 Using a suitable lifting device, place a test
scroll to Platform Overload Calibrate.
weight corresponding to the machine
maximum load, in the center of the platform 13 Press the Enter button to select Platform
deck. Secure the weight to the platform. Overload Calibrate.
Refer to the chart below.
14 Confirm the Platform Overload Calibrate
GS-1530, GS-1532 600 lbs / 272 kg selection by pressing the Enter button
again.
GS-1930, GS-1932 500 lbs / 227 kg
GS-2032 800 lbs / 363 kg 15 Use the Menu Up or Menu Down buttons to
select Full Load calibration.
GS-2632 500 lbs / 227 kg
GS-3232 500 lbs / 227 kg 16 Press the Enter button to select Full Load
calibration.
Note: In the event of frequent nuisance trips
occurring after calibrating a GS-3232 machine, 17 Press the Enter button to confirm rated load
it is recommended to recalibrate the machine, is in the platform.
full load and no load, with 250 kg of weight in 18 At the ground controls, press and hold the
the platform. Function Enable and Platform Up buttons
until the platform reaches maximum height.
GS-2046 1200 lbs / 544 kg
GS-2646 1000 lbs / 454 kg 19 All Models except GS-4047: When the
platform reaches maximum height, press
GS-3246 700 lbs / 317 kg the ground controls Enter button. Allow the
GS-4047 770 lbs / 350 kg ground controls to gather data. GS-
5 Turn the key switch to ground control. 4047 only: Press and hold the Menu Enter
button to determine the maximum height.
6 At the ground controls, press and hold the The machine will lower for 1.2 seconds and
Menu Up and Menu Down buttons. then raise in 1.2 second durations, until
maximum height is reached. When the
7 While pressing both buttons down, pull out
platform reaches the maximum height, a
the red Emergency Stop Button.
message will appear on the LCD screen to
release the Menu Enter button.
Note: If at any point the Menu Enter button is
released before the message appears on the
LCD screen, the calibration procedure will restart
at step 18.
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Scissor Components
20 When prompted, press and hold the 23 When prompted, press and hold the
Function Enable and Platform Down Function Enable and Platform Down buttons
buttons. The platform will lower, then until the platform is fully stowed. When the
automatically stop at a predetermined point platform reaches the stowed position, press
to gather data. Allow the ground controls to the enter button.
gather data.
Note: If the Function Enable or Platform Down
21 Continue pressing the Function Enable and buttons are released while the machine is
Platform Down buttons throughout the collecting data, the GCON LCD will prompt the
lowering and data gathering sequence. The user to raise the platform for 5 seconds before
machine will stop to gather data and lower prompting to lower the platform to the stowed
several times before the machine reaches position again.
the stowed position. When the platform
reaches the stowed position, press the Note: If the machine is switched to PCON mode
enter button. to drive the machine to an area for weight
removal, step 3 and steps 5 through 14 will have
Note: Software revision H or prior, and GS- to be repeated before Full Load Calibration: Part
3032, GS-2646 and GS-4047 models, continue 2 is performed. Additionally, the CO25 fault will
to step 24. appear. This is expected and the data collected
in Full Load Calibration: Part 1 has not been lost.
Note: All other models with software revision
J or higher, continue with step 22. 24 Using a suitable lifting device, remove the
test weight from the platform deck.
22 When prompted, press and hold the
Function Enable and Platform Up buttons 25 After the weight is removed from the
until the platform reaches full height. When platform deck, press the Enter button to
the platform reaches full height, press the confirm the weight has been removed.
enter button.
Note: If the Function Enable or Platform Up
buttons are released while the machine is
collecting data, the GCON LCD will prompt the
user to lower the platform for 5 seconds before
prompting to raise the platform to full height
again.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 145

Scissor Components
Full Load Calibration: Part 2 30 When prompted, press and hold the
26 At the ground controls, press and hold the Function Enable and Platform Up buttons
Function Enable and Platform Up buttons until the platform reaches full height. When
until the platform reaches maximum height. the platform reaches full height, press the
enter button.
27 All Models except GS-4047: When the
platform reaches maximum height, press Note: If the Function Enable or Platform Up
the Enter button. Allow the ground controls buttons are released while the machine is
to gather data. GS-4047 only: Press and collecting data, the GCON LCD will prompt the
hold the Menu Enter button to determine user to lower the platform for 5 seconds before
the maximum height. The machine will prompting to raise the platform to full height
lower for 1.2 seconds and then raise in again.
1.2 second durations, until maximum height 31 When prompted, press and hold the
is reached. When the platform reaches the Function Enable and Platform Down buttons
maximum height, a message will appear on until the platform is fully stowed. When the
the LCD screen to release the Menu Enter platform reaches the stowed position, press
button. the enter button.
Note: If at any point the Menu Enter button is Note: If the Function Enable or Platform Down
released before the message appears on the buttons are released while the machine is
LCD screen, the calibration procedure will restart collecting data, the GCON LCD will prompt the
at step 26. user to raise the platform for 5 seconds before
28 When prompted, press and hold the prompting to lower the platform to the stowed
Function Enable and Platform Down buttons position again.
to lower the platform. The platform will 32 When prompted, push the red Emergency
move down, then automatically stop at a Stop button in to complete the Platform
predetermined point to gather data. Allow Overload Calibration procedure.
the ground controls to gather data.
29 Continue pressing the Function Enable and
Platform Down buttons throughout the
lowering and data gathering sequence. The
machine will stop to gather data and lower
several times before the machine reaches
the stowed position. When the platform
reaches the stowed position, press the
Enter button.
Note: Software revision H or prior, and GS-
2032, GS-2646 and GS-4047 models, continue
to step 32.
J or higher, continue with step 30.
146 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Scissor Components
No Load Calibration 15 Press the Enter button to confirm no load is

1 Fully charge the batteries and check the in the platform.
hydraulic fluid level. 16 At the ground controls, press and hold the
Note: The hydraulic fluid level must be between Function Enable and Platform Up buttons
the FULL and ADD marks on the hydraulic tank. until the platform reaches maximum height.
17 All Models except GS-4047: When the
2 Apply a thin layer of dry film lubricant to the
platform reaches maximum height, press
area of the chassis where the scissor arm
the ground controls Enter button. Allow the
wear pads make contact.
ground controls to gather data. GS-
3 Chock both sides of the wheels at the steer 4047 only: Press and hold the Menu Enter
end of the machine. button to determine the maximum height.
The machine will lower for 1.2 seconds and
then raise in 1.2 second durations, until
5 At the ground controls, press and hold the maximum height is reached. When the
Menu Up and Menu Down buttons. platform reaches the maximum height, a
message will appear on the LCD screen to
6 While pressing both buttons down, pull out release the Menu Enter button. If at any
the red Emergency Stop Button. point the Menu Enter button is released
7 Release the Menu Up and Menu Down before the message appears on the LCD
buttons after the ground controller powers screen, the calibration procedure will restart
up. at step 16.
8 At the ground controls, use the Menu Up 18 When prompted, press and hold the
or Menu Down buttons to scroll to Platform Function Enable and Platform Down buttons
Overload. to lower the platform. The platform will
move down, then automatically stop at a
9 Press the Enter button to select the predetermined point to gather data. Allow
Platform Overload. the ground controls to gather data.
10 Use the Menu Up or Menu Down buttons to 19 Continue pressing the Function Enable and
scroll to Platform Overload Calibrate. Platform Down buttons throughout the
11 Press the Enter button to select Platform lowering and data gathering sequence. The
Overload Calibrate. machine will stop to gather data and lower
several times before the machine reaches
12 Confirm the Platform Overload Calibrate the stowed position. When the platform
selection by pressing the Enter button reaches the stowed position, press the
again. Enter button.
13 Use the Menu Up or Menu Down buttons to Note: Software revision H or prior, and GS-
select No Load calibration. 2032, GS-2646 and GS-4047 models, continue
14 Press the Enter button to select No Load to step 22.
calibration.
J or higher, continue with step 20.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 147

Scissor Components
20 When prompted, press and hold the 9-12

Function Enable and Platform Up buttons
until the platform reaches full height. When
Platform Overload Recovery
the platform reaches full height, press the Message
enter button.
If the ground controls LCD screen displays OL:
Note: If the Function Enable or Platform Up PLATFORM OVERLOADED, the emergency
buttons are released while the machine is lowering system has been used while the
collecting data, the GCON LCD will prompt the platform was overloaded.
user to lower the platform for 5 seconds before
prompting to raise the platform to full height
again. How to Clear the Platform
21 When prompted, press and hold the Overload Recovery Message
Function Enable and Platform Down buttons Note: This message shall be cleared by a
until the platform is fully stowed. When the person trained and qualified on the
platform reaches the stowed position, press troubleshooting and repair of this machine.
the enter button.
Note: Use the following chart to identify the
Note: If the Function Enable or Platform Down description of each LCD screen control button
buttons are released while the machine is used in this procedure.
collecting data, the GCON LCD will prompt the
user to raise the platform for 5 seconds before
prompting to lower the platform to the stowed
position again.
22 When prompted, push the red Emergency
Stop button in to complete the No Load
Calibration procedure. Escape Scroll up Scroll down Enter
1 Turn the key switch to the ground controls

position and pull out the red Emergency
Stop button to the on position at the
platform controls.
148 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Scissor Components
3 Pull out the red Emergency Stop button at 7 Press and hold the scroll down button for
the ground controls. 5 seconds.
Result: The ground control LCD display will Result: The ground control LCD display will
show the following. show the following.
4 Press the scroll down button. 8 Press the enter button.

Result: The ground control LCD display will Result: The ground control LCD display will
show the following. show the following.
5 Press the enter button. 9 Press the buttons in the following sequence:
Result: The ground control LCD display will (down)(down)(up)(enter).
show the following. Note: After each key press an asterisk (*) will
appear on the second line of the LCD display.
Result: The ground control LCD display will
show the following.

Result: The ground control LCD display will
show the following.
Note: After 3 seconds the LCD display will return
to SELECT OPTION PLAT. OVERLOAD.
10 Push in the red Emergency stop button.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 149

Platform Components
10-1 9 Support the platform with a forklift at the

non-steer end. Do not apply any lifting
Platform pressure.
10 Attach a strap from the lanyard anchorage
How to Remove the Platform point on the platform railings to the carriage
on the forklift to help support the platform.
Perform this procedure with the platform
extension fully retracted and locked in position. 11 GS-1530/32 and GS-1930/32: Lift the steer
end of the platform slightly to clear the
1 Raise the platform to approximately 3 ft / platform mount and slide the platform
1 m. towards the non-steer end of the machine
2 Remove the retaining fasteners securing until the platform slide blocks at the non-
the platform to the platform mount at the steer end of the machine are visible through
steer end of the machine. the access holes in the bottom of the
platform.
All other models: Lift the steer end of the
4 Disconnect the battery pack from the platform slightly to clear the platform mount
machine. and slide the platform towards the steer end
Electrocution/burn hazard. of the machine until the platform slide
Contact with electrically blocks at the non-steer end of the machine
charged circuits could result are visible through the access holes in the
in death or serious injury. bottom of the platform.
Remove all rings, watches Crushing hazard. The
and other jewelry. platform will fall if not properly
supported.
5 Disconnect the platform controls from the
control cable at the platform. 12 Carefully lift the platform off of the machine
6 Remove the cover from the AC outlet. Tag and place it on a structure capable of
and disconnect the wiring from the outlet. supporting it.
Electrocution/burn hazard. Note: Take notice of the wear pad position

Contact with electrically before the platform is removed. Correct wear
charged circuits could result pad position is essential for proper platform
in death or serious injury. functionality.
and other jewelry.
7 Disconnect the wiring from the platform and

pull the wiring free of the platform.
8 Models with air line to platform option:
Disconnect the air line from the platform.
Pull the air line free of the platform.
150 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Platform Components
10-2 7 Remove the platform roller wheels from the

machine.
Platform Extension Deck
8 Carefully slide the platform extension out
from the platform and place it on a structure
How to Remove the Platform capable of supporting it.
Extension Deck
1 Lower the platform to the stowed position. How to Replace the Platform
2 Extend the platform approximately 3 ft / Extension Deck Wear Pads
1 m. 1 Remove the Platform Extension Deck.
3 Remove the platform controls from the Refer to Repair Procedure, How to Remove
platform. the Platform Extension.
4 Support the platform extension with a forklift 2 Drill out the rivets which hold the wear pads
at the steer end of the machine. Do not in place.
apply any lifting pressure. 3 Install the new wear pads using new rivets.
5 Attach a strap from the platform extension When installing the new rivets, make sure
railings to the carriage on the forklift to help the rivet heads are not above the surface of
support the platform extension. the wear pad.
6 Remove the fasteners from each platform
extension roller bracket assembly. Remove
each assembly from the machine.
Note: Do not remove the platform roller bolt.
1 roller bracket assembly

2 assembly retaining fastener
3 platform roller bolt
Part No. 1272217GT GS™-30 • 32 • 46 • 47 151

Battery Charger
11-1
Battery Charger
The charger contains selectable charging
profiles stored in its internal memory to charge
batteries. These profiles are specific to each
battery type. The charging profile must be
programmed to match the specific battery type
on the machine.
Remote charger status indicators

1 Error / Fault / USB indicator
2 Error / Fault
3 Charge complete
4 Charging, high state of charge
5 Charging, low state of charge
Charger status indicators

2 AC power indicator
3 Battery charging indicator
4 USB port
5 Charging output indicator
6 Charger profile / Error display
7 Charge profile selection button
152 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Battery Charger
Selecting a Charge Profile

Sel ecti ng a Charge Profil e
5 Press and hold the charge profile selection

button until the error indicator and charging
Electrocution/burn hazard. indicator lights turn off and the AC status
Contact with electrically indicator light turns on to confirm selection
charged circuits could result and exit charge profile mode. Release the
in death or serious injury. button.
and other jewelry. Note: Charge profile mode will time out and exit
if there is 15 seconds of inactivity, the charge
1 At the ground controls, turn the key switch profile number has been displayed three times
to the off position and push in the red or the AC power source had been disconnected.
Emergency Stop button to the off position.
6 Press and release the charge profile
2 Open the battery compartment. selection button to confirm the correct
charge profile has been selected.
3 Press and hold the charge profile selection
button and plug the battery charger into an
AC power source. Continue to hold the
button until the amber error indicator is on
and the green charging indicator light is
flashing. Release the button.
4 Press and release the charge profile
selection button to navigate to the charge
profile appropriate for your machine and
battery type. Refer to the chart below.
Profile Description
P001 Scissor, GR, GRC, QS (does not include
GS-4047) - Flooded lead acid batteries -
Temperature compensated *
P003 Scissor, GR, GRC, QS (does not include
GS-4047) - Flooded lead acid batteries -
Not temperature compensated **
P007 GS-4047 - Flooded lead acid batteries -
Not temperature compensated **
P043 All Scissors, GR, GRC, QS - AGM
batteries - Temperature compensated *
* Temperature compensated: Battery
temperature sensor has been installed on the
machine.
** Not temperature compensated: Battery
temperature sensor has not been installed on
the machine.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 153

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154 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Diagnostics
Section 4 Diagnostics
Before Troubleshooting:
 Read, understand and obey the safety rules
and operating instructions in the appropriate
operator's manual on your machine.
 Be sure that all necessary tools and test
equipment are available and ready for use.
Observe and Obey:  Read each appropriate fault code
 Troubleshooting and repair procedures shall thoroughly. Attempting short cuts may
be completed by a person trained and produce hazardous conditions.
qualified on the repair of this machine
 Be aware of the following hazards and follow
 Immediately tag and remove from service a generally accepted safe workshop practices.
Crushing hazard. When testing
 Repair any machine damage or malfunction or replacing any hydraulic
before operating the machine. component, always support
the structure and secure it
 Unless otherwise specified, perform each from movement
repair procedure with the machine in the
following configuration: Electrocution/burn hazard.
• Machine parked on a firm, level surface Contact with electrically charged
circuits could result in death or
• Platform in the stowed position serious injury. Remove all rings,
watches and other jewelry.
• Key switch in the off position with the key
removed Bodily injury hazard. Spraying
• The red Emergency Stop button in the off hydraulic oil can penetrate and
position at both ground and platform burn skin. Loosen hydraulic
controls connections very slowly to allow
the oil pressure to dissipate
• Wheels chocked gradually. Do not allow oil to
• All external AC power supply squirt or spray.
disconnected from the machine
About This Section

When a malfunction is discovered, the fault code
charts in this section will help a service
professional pinpoint the cause of the problem.
To use this section, basic hand tools and certain
pieces of test equipment are required —
voltmeter, ohmmeter, pressure gauges.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 155

Diagnostics
Definitions GCON LCD Diagnostic Readout

GSDS – Genie SmartLink™ Diagnostic System
ECM – Electronic Control Module
GCON – Ground Controls
PCON – Platform Controls
The diagnostic readout displays alpha numeric
OIC – Operational Indicator Codes codes that provide information about the
machine operating status and about
DTC – Diagnostic Trouble Codes malfunctions.
The codes listed in the Diagnostic Trouble Code
Charts describe malfunctions and can aid in
troubleshooting the machine by pinpointing the
area or component affected.
Models are listed below each code to assist in
the troubleshooting codes for a specific model.
Genie® SmartLink™ Diagnostic

System
This machine is equipped with the Genie
SmartLink™ Diagnostic System (GSDS). The
GSDS indicates a machine malfunction has
happened by displaying Operational Indicator
Codes (OIC) and Diagnostic Trouble Codes
(DTC). These codes are displayed at the
Platform Controls and the Ground Controls. The
Ground Controls will display a brief description
of the code at the LCD display as well. Refer to
the GCON I/O Maps, Operational Indicator
Codes (OIC) and Diagnostic Trouble Codes
(DTC) in this section, to assist in troubleshooting
faults.
156 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Diagnostics
GCON ECM Connector Layout
Rear of Ground Controls ECM (models without

outriggers)
Rear of Ground Controls ECM (models with

outriggers)
Part No. 1272217GT GS™-30 • 32 • 46 • 47 157

Diagnostics
GCON I/O Map without Load Sense (all models except GS-3232)
GCON Pin Number Circuit Function I/O Type Wire Gauge and Color
J1 Connector – Gray
J1-01 ECM Power Power Input 14 RD
J1-02 PCON, E-Stop Power Power Output 18 RD
J1-03 PCON, E-Stop Return Power Input 18 WH
J1-04 Link to PCON — CANH Data Bus 18GR
J1-05 Link to PCON — CANL Data Bus 18 OR
J1-06 PCON — Ground Ground Output 18 BR
J1-07 GCON — Ground Ground Input 14 BR
J1-08 Key Switch — PCON Mode Digital Input 18 BK
J1-09 Key Switch — GCON Mode Digital Input 18 WH
J1-10 GCON — Emergency Mode Digital Input 18 WH/BK
J1-11 No Circuit N/A N/A
J1-12 Driver Power Power Input 14 RD
J-2 Connector – Black
J2-01 Platform Up Coil Digital Output 18 OR
J2-02 Platform Down Coil Digital Output 18 OR/BK
J2-03 Steer Left Coil Digital Output 18 BL/BK
J2-04 Steer Right Coil Digital Output 18 BL
J2-05 Parallel Coil (GS-32 & GS-46) Digital Output 18 RD/WH
J2-06 Drive Forward Coil Digital Output 18 WH
J2-08 Motor Controller Enable Digital Output 18 GR/WH
J2-10 Drive Reverse Coil Digital Output 18 WH/BK
J2-11 Motor Controller Throttle Analog Output 18 GR
J-3 Connector – Green
J3-02 GCON — Alarm Digital Output 18 BL
J3-03 Switch/Sensor Power Digital Output 14 RD
J3-04 Automotive Horn Digital Output 18 WH
J3-05 Pothole Limit Switch Digital Input 18 OR/RD
J3-06 Ground Ground Input 18 BR
J3-07 Down Limit Switch Digital Input 18 OR
J3-08 Level Sensor Digital Input 18 RD/BK
J3-09 Ground Ground Input 18 BK
J3-12 Load Sense — Ground Ground Input 18 BK
158 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Diagnostics
GCON I/O Map with Load Sense (all model except GS-3232)
J2-05 Parallel Coil (GS-32, GS-46, GS-47) Digital Output 18 RD/WH
J2-07 Ground (GS-4047) Ground Input 18 BR
J2-09 Lift Pressure Selector (GS-4047) N/A N/A
J3-06 Ground Ground Input 18 BR
J3-08 Level Sensor (all models except GS-4655) Digital Input 18 RD/BK
J3-08 Brake Release (GS-4655) Digital Input 18 RD/BK
J3-09 Platform Overload Pressure Transducer Ground Input 18 BL/WH
J3-10 Platform Height Sensor Ground Input 18 OR/WH
Part No. 1272217GT GS™-30 • 32 • 46 • 47 159

Diagnostics
GCON I/O Map without Load Sense (GS-3232 only)

J2-05 Parallel Coil (GS-32, GS-46) Digital Output 18 RD/WH
160 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Diagnostics
GCON I/O Map without Load Sense (GS-3232 only) continued

J3-06 Ground Ground Input 18 GR
J-4 Connector – Brown
J4-01 Left Front Pressure Transducer Analog Input 18 WH
J4-02 Right Front Pressure Transducer Analog Input 18 OR
J4-03 Left Rear Pressure Transducer Analog Input 18 BL
J4-04 Right Rear Pressure Transducer Analog Input 18 GR
J4-05 Lever Sensor — X Axis Analog Input 18 OR
J4-06 Lever Sensor — Y Axis Analog Input 18 BR
J4-07 Left Front Outrigger Coil Digital Output 18 RD/WH
J4-08 Right Front Outrigger Coil Digital Output 18 OR/WH
J4-09 Left Rear Outrigger Coil Digital Output 18 BL/WH
J4-10 Right Rear Outrigger Coil Digital Output 18 GR/WH
J4-11 Outrigger Extend Coil Digital Output 18 GR
J4-12 Outrigger Retract Coil Digital Output 18 GR/BK
Part No. 1272217GT GS™-30 • 32 • 46 • 47 161

Diagnostics
GCON I/O Map with Load Sense (GS-3232 only)

J2-05 Parallel Coil (GS-32, GS-46, GS-47) Digital Output 18 RD/WH
J2-07 Ground (GS-4047) Ground Input 18 BR
J2-09 Lift Pressure Selector (GS-4047) N/A N/A
162 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Diagnostics
GCON I/O Map with Load Sense (GS-3232 only) continued

J3-06 Ground Ground Input 18 GR
Platform Overload Pressure
J3-09 Ground Input 18 BL/WH
Transducer
J3-10 Platform Height Sensor Ground Input 18 OR/WH
J-4 Connector – Brown
J4-01 Left Front Pressure Transducer Analog Input 18 WH
J4-02 Right Front Pressure Transducer Analog Input 18 OR
J4-03 Left Rear Pressure Transducer Analog Input 18 BL
J4-04 Right Rear Pressure Transducer Analog Input 18 GR
J4-05 Lever Sensor — X Axis Analog Input 18 OR
J4-06 Lever Sensor — Y Axis Analog Input 18 BR
J4-07 Left Front Outrigger Coil Digital Output 18 RD/WH
J4-08 Right Front Outrigger Coil Digital Output 18 OR/WH
J4-09 Left Rear Outrigger Coil Digital Output 18 BL/WH
J4-10 Right Rear Outrigger Coil Digital Output 18 GR/WH
J4-11 Outrigger Extend Coil Digital Output 18 GR
J4-12 Outrigger Retract Coil Digital Output 18 GR/BK
Part No. 1272217GT GS™-30 • 32 • 46 • 47 163

Diagnostics
Operational Indicator Codes Note: The CHrgr code indicates the charger is
connected to an AC power source and
(OIC) functionality is limited. To clear the code,
These codes are generated by the electrical disconnect the charger from the AC power
system to indicate machine operating status. source.
During normal operation a code will appear in
Note: The LoHt code indicates the platform has
the platform controls LED readout if a condition
reached the maximum working height or a
such as off-level, overload cutout, chassis mode
maximum working height has been activated by
operation or pothole guards stuck occurs. These
the operator.
codes are not indicators of a device malfunction
in the electrical system. Note: The FLHt code indicates the operator has
deactivated the maximum working height LoHt
Code Condition code.
LL Off-Level
Note: The ObS code indicates the contact alarm
OL Platform Overload (CE / AS models)
has been actuated by an obstruction. Move the
CH Chassis Mode Operation machine away from the obstruction to clear the
PHS Pothole Guard Stuck code.
nd No Drive (option) Note: The br operation indicator code will appear
Ld Lifting Disabled (GS-3232 only) when the drive brake was release by manual.
When the code appears, drive and lift functions
CHrg Charger Interlock (option)
are disabled.
LoHt Lift Height Limited (CE / AS models)
FLHt Limited Lift Height Cleared
ObS Obstruction (option)
OHL Outdoor Height Restriction
Note: The Ld Operation Indicator Code will
appear when the outriggers are not fully
retracted, the machine is not auto leveled, an
outrigger has lost contact with the ground or
either level sensor detects the machine is no
longer level. When any of the above scenarios
occur, the lift function is disabled.
The lift function will also be disabled while
extending or retracting the outriggers and during
the outrigger auto level procedure. While
performing the above operations, the Ld
Operation Indicator Code will appear.
164 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Diagnostics
Diagnostic Trouble Codes (DTC)

These codes are generated by the system to
indicate that a device or circuit malfunction has
been detected in the electrical system.
The types of Diagnostic Trouble Codes that may
occur are explained below.
Type "HXXX" – Indicate a malfunction
associated with devices that control hydraulic
functions in the electrical system. The "HXXX"
faults are divided into short circuit battery
negative, short circuit to battery positive, open
circuit and generic shorts. Examples of these
devices are solenoid controlled hydraulic valves
and motor controller.
Type "PXXX" – Indicate a malfunction
associated with power type devices in the
electrical system. The "PXXX" faults are divided
into short circuit to battery negative, short circuit
to battery positive, open circuit and generic
shorts. Examples of these devices are horns,
sensor power and alarms.
Type "UXXX" – Indicate a malfunction
associated with user interface devices in the
electrical system. The "UXXX" faults are divided
shorts. Examples of these devices are GCON up
and down switches and PCON drive joystick.
Type "FXXX" – Indicate a malfunction
associated with machine feedback devices in the
electrical system. The "FXXX" faults are divided
shorts. Examples of these devices are limit
switches, height sensors and pressure
transducers.
Type "CXXX" – Indicate a malfunction
associated with controls devices in the electrical
system. Examples of these devices are platform
controls and ground controls ECM.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 165

Troubleshooting "HXXX" and "PXXX" Faults
Troubleshooting "HXXX" and "PXXX" Faults

The procedure below illustrates typical steps for diagnosing and fixing faults of type "HXXX" and "PXXX".
Diagnostic Chart
No
1 Check the faulted device for a short or open circuit. Good Replace faulted device.

Good 
Check short or open circuit of the harness or No
Good Repair or replace harness an/or
2 connector between Ground Controls and faulted
connector.
device. 
Good 
No
3 Check GCON Electronic Control Module (ECM). Good Replace ECM.

Wiring Diagram
The wiring diagram shown below illustrates how fault type "HXXX" and "PXXX" devices are typically
wired.
The signal of these types of devices originates at the Ground Controls and terminates at system ground.
GCON
Electronic Control Module Return
(ECM) Signal Wire Signal Side Device Side Return Wire
In order to successfully troubleshoot "HXXX" or "PXXX" type faults, the entire faulted out circuit must be
investigated.
166 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Fault Inspection Procedure

1 Check the device associated with the faulted circuit
1 Disconnect the faulted device connector.
2 Using a multi-meter, measure resistance between the two
terminals of the faulted device.
3 Resistance should be as follows.
Device Typical Resistance
Solenoid Valve, Drive 27.2 Ω
Solenoid Valve, Steer 19 Ω
Solenoid Valve, Platform Up 25 Ω
Solenoid Valve, Platform Down 6.25 Ω
GCON and PCON Alarm >1M Ω
Automotive Horn 1.0 Ω
Motor Controller – Enable 5.7k Ω
Motor Controller – Throttle 5.7k Ω
Contactor Coil 47 Ω
OK Go to step 2 No Good Replace faulted device
2 Check the harness between the ground controls and the faulted device
1 Disconnect the GCON ECM connectors, J1, J2 and J3.
2 Disconnect the faulted device connector.
3 Check the continuity between the GCON ECM connector
and the signal side of the faulted device.
 Result: Resistance should be close to 0 Ω
4 Check the continuity between the return side of faulted
device and system ground.
 Result: Resistance should be close to 0 Ω
5 Check resistance between return side and signal side of
the harness plug of faulted device.
 Result: Resistance should be 1M Ω or higher.
OK Go to step 3 No Good Replace or repair harness
Part No. 1272217GT GS™-30 • 32 • 46 • 47 167

3 Check the GCON ECM
1 Disconnect the GCON ECM connectors, J1, J2 and J3.

2 For short to B- type faults, measure resistance between
pins J1-7 (ground) and the GCON pin associated with the
fault code. Refer to the GCON I/O Map in this section to
identify the faulted out circuit pin.
3 Short to ground resistance should be greater than 5k Ω.
4 For short to B+ type faults, measure resistance between
pins J1-12 (driver power) and the GCON pin associated
with the fault code. Refer to the GCON I/O Map in this
section to identify the faulted out circuit pin.
5 Short to power resistance should be greater than 50k Ω.
No Good Replace GCON ECM
168 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Type "HXXX" Faults
Type "HXXX" Faults

DTC Message on
Description Possible Causes Failure Mode
Number GCON LCD
H001:
GS30, • Short circuit in platform up #1 harness.
H001:COILFAULT Short circuit of the platform up Platform up function
GS32, • Platform up #1 coil short circuit.
PLAT UP1:BAT- #1 circuit to battery negative. inhibited.
GS46 & • GCON ECM.
GS47
H002:
GS30, • Short circuit in platform up #1 harness.
H002:COILFAULT Open circuit in the platform up Platform up function
GS32, • Platform up #1 coil open circuit.
PLAT UP1:OPEN #1 circuit. inhibited.
GS47
H003:
GS30, • Short circuit in platform up #1 harness. All functions
H003:COILFAULT Short circuit of the platform up
GS32, • Platform up #1 coil short circuit. inhibited except
PLAT UP1:BAT+ #1 circuit to battery positive.
GS46 & • GCON ECM. platform down.
GS47
H009:
• Short circuit in platform down
GS30,
H009:COILFAULT Short circuit of the platform down #1 harness. All functions
GS32,
PLAT DOWN1:BAT+ #1 circuit to battery positive. • Platform down #1 coil short circuit. inhibited.
GS46 &
• GCON ECM.
GS47
H013:
GS30, • Short circuit in drive forward #1 harness.
H013:COILFAULT Short circuit of the drive forward Drive forward
GS32, • Drive forward #1 coil short circuit.
DRIVE FWD1:BAT- #1 circuit to battery negative. function inhibited.
GS47
H014:
GS30, • Open circuit in drive forward #1 harness.
H014:COILFAULT Open circuit in the drive forward Drive forward
GS32, • Drive forward #1 coil open circuit.
DRIVE FWD1:OPEN #1 circuit. function inhibited.
GS47
H015:
GS30, • Short circuit in drive forward #1 harness. All functions
H015:COILFAULT Short circuit of the drive forward
GS32, • Drive forward #1 coil short circuit. inhibited except
DRIVE FWD1:BAT+ #1 circuit to battery positive.
GS47
H019:
GS30, • Short circuit in drive reverse #1 harness.
H019:COILFAULT Short circuit of the drive reverse Drive reverse
GS32, • Drive reverse #1 coil short circuit.
DRIVE REV1:BAT- #1 circuit to battery negative. function inhibited.
GS47
H020:
GS30, • Open circuit in drive reverse #1 harness.
H020:COILFAULT Open circuit in the drive reverse Drive reverse
GS32, • Drive reverse #1 coil open circuit.
DRIVE REV1:OPEN #1 circuit. function inhibited.
GS47
H021:
GS30, • Short circuit in drive reverse #1 harness. All functions
H021:COILFAULT Short circuit of the drive reverse
GS32, • Drive reverse #1 coil short circuit. inhibited except
DRIVE REV1:BAT+ #1 circuit to battery positive.
GS47
H027:
GS30, H027:COILFAULT • Short circuit in steer right harness. All functions
Short circuit of the steer right circuit
GS32, DRIVE STEER • Steer right coil short circuit. inhibited except
to battery positive.
GS46 & RIGHT:BAT+ • GCON ECM. platform down.
GS47
H030:
GS30, H030:COILFAULT • Short circuit in steer left harness. All functions
Short circuit of the steer left circuit to
GS32, DRIVE STEER • Steer left coil short circuit. inhibited except
battery positive.
GS46 & LEFT:BAT+ • GCON ECM. platform down.
GS47
H033:
Hi/Lo speed coil
GS30, • Short circuit in Hi/Lo speed coil harness.
H033:COILFAULT Short circuit of the hi/lo speed coil to disabled. Machine
GS32, • Hi/Lo speed coil short circuit.
HI/LO SPEED:BAT+ battery positive. will operate in low
speed mode.
GS47
Part No. 1272217GT GS™-30 • 32 • 46 • 47 169

Type "HXXX" Faults
Type "HXXX" Faults, continued

DTC Message on
Number GCON LCD
• Short circuit in outrigger extend coil
Only outrigger
H049: H049:COILFAULT Short circuit of the outrigger extend harness.
extend function
GS-3232 O/R EXTEND:BAT- coil to battery negative. • Outrigger extend coil short circuit.
disabled.
• GCON ECM.
Only outrigger
H050: H050:COILFAULT Open circuit in the outrigger extend harness.
extend function
GS-3232 O/R EXTEND:OPEN coil circuit. • Outrigger extend coil open circuit.
disabled.
• GCON ECM.
All functions
H051: H051:COILFAULT Short circuit of the outrigger extend harness.
inhibited except
GS-3232 O/R EXTEND:BAT+ coil to battery positive. • Outrigger extend coil short circuit.
platform down.
• GCON ECM.
• Short circuit in outrigger retract coil
Only outrigger
H052: H052:COILFAULT Short circuit of the outrigger retract harness.
retract function
GS-3232 O/R RETRACT:BAT- coil to battery negative. • Outrigger retract coil short circuit.
disabled.
• GCON ECM.
Only outrigger
H053: H053:COILFAULT Open circuit in the outrigger retract harness.
retract function
GS-3232 O/R RETRACT:OPEN coil circuit. • Outrigger retract coil open circuit.
disabled.
• GCON ECM.
All functions
H054: H054:COILFAULT Short circuit of the outrigger retract harness.
inhibited except
GS-3232 O/R RETRACT:BAT+ coil to battery positive. • Outrigger retract coil short circuit.
platform down.
• GCON ECM.
• Short circuit in left front outrigger coil
All functions
H057: H057:COILFAULT Short circuit of the left front outrigger harness.
inhibited except
GS-3232 LF RIGGER:BAT+ coil to battery positive. • Left front outrigger coil short circuit.
platform down.
• GCON ECM.
• Short circuit in left rear outrigger coil
All functions
H060: H060:COILFAULT Short circuit of the left rear outrigger harness.
inhibited except
GS-3232 LR RIGGER:BAT+ coil to battery positive. • Left rear outrigger coil short circuit.
platform down.
• GCON ECM.
• Short circuit in right front outrigger coil
All functions
H063: H063:COILFAULT Short circuit of the right front harness.
inhibited except
GS-3232 RF RIGGER:BAT+ outrigger coil to battery positive. • Right front outrigger coil short circuit.
platform down.
• GCON ECM.
• Short circuit in right rear outrigger coil
All functions
H066: H066:COILFAULT Short circuit of the right rear outrigger harness.
inhibited except
GS-3232 RR RIGGER:BAT+ coil to battery positive. • Right rear outrigger coil short circuit.
platform down.
• GCON ECM.
• Short circuit in motor controller enable
H067:
wire.
GS30, All functions
H067:FAULT Short circuit of the motor controller • Motor Controller.
GS32, inhibited except
MC ENABLE:BAT- circuit to battery negative. • Contactor coil shorted to battery
GS46 & platform down.
negative.
GS47
• GCON ECM.
H069: • Short circuit in motor controller enable
GS30, wire. All functions
H069:FAULT Short circuit of the motor controller
GS32, • Motor Controller. inhibited except
MC ENABLE:BAT+ circuit to battery positive.
GS46 & • Contactor Coil. platform down.
GS47 • GCON ECM.
H070:
• Short circuit in motor controller throttle
GS30, All functions
H070:FAULT Short circuit of the motor controller wire.
GS32, inhibited except
MC THROTTLE:BAT- throttle circuit to battery negative. • Motor Controller.
GS46 & platform down.
• GCON ECM.
GS47
170 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Type "HXXX" Faults

DTC Message on
Number GCON LCD
H072:
GS30, Short circuit of the motor • Short circuit in motor controller throttle wire. All functions
H072:FAULT
GS32, controller throttle circuit to • Motor Controller. inhibited except
MC THROTTLE:BAT+
GS46 & battery positive. • GCON ECM. platform down.
GS47
Short circuit of the left front • Short or open circuit in left front outrigger
H074: H074:COILFAULT outrigger circuit to battery harness. Left front outrigger
GS-3232 LF RIGGER positive/negative or open • Left front outrigger coil short or open circuit. function inhibited.
circuit. • GCON ECM.
Short circuit of the left rear
• Short or open circuit in left rear outrigger harness.
H075: H075:COILFAULT outrigger circuit to battery Left rear outrigger
• Left rear outrigger coil short or open circuit.
GS-3232 LR RIGGER positive/negative or open function inhibited.
• GCON ECM.
circuit.
Short circuit of the right front • Short or open circuit in right front outrigger
H076: H076:COILFAULT outrigger circuit to battery harness. Right front outrigger
GS-3232 RF RIGGER positive/negative or open • Right front outrigger coil short or open circuit. function inhibited.
Short circuit of the right rear • Short or open circuit in right rear outrigger
H077: H077:COILFAULT outrigger circuit to battery harness. Right rear outrigger
GS-3232 RR RIGGER positive/negative or open • Right rear outrigger coil short or open circuit. function inhibited.
H078:
Short circuit of the platform
GS30, • Short or open circuit in platform down #1 harness.
H078:COILFAULT down #1 circuit to battery Platform down
GS32, • Platform down #1 coil short or open circuit.
PLAT DOWN1 positive/negative or open function inhibited.
circuit.
GS47
Hi/Lo speed coil
disabled. Machine
will operate in high
H079: Short circuit of the HI/LO speed mode if open
• Short circuit in HI/LO speed harness.
GS32, H079:COILFAULT speed circuit to battery circuit or short with
• HI/LO speed coil short or open circuit.
GS46 & HI/LO SPEED positive/negative or open battery negative.
• GCON ECM.
GS47 circuit. Machine will operate
in low speed mode if
short with battery
positive.
H080:
GS30, Short circuit of the steer left • Short or open circuit in steer left harness.
H080:COILFAULT Steer left function
GS32, circuit to battery negative or • Steer left coil short or open circuit.
STEER LEFT inhibited.
GS46 & open circuit. • GCON ECM.
GS47
H081:
GS30, Short circuit of the steer right • Short or open circuit in steer right harness.
H081:COILFAULT Steer right function
GS32, circuit to battery negative or • Steer right coil short or open circuit.
STEER RIGHT inhibited.
GS46 & open circuit. • GCON ECM.
GS47
All functions
Short circuit of the relief • Short circuit in relief valve harness.
H102: H102:COILFAULT inhibited except
valve circuit to battery • Relief valve coil short circuit.
GS-4047 RELIEF VALVE:BAT+ platform down while
positive. • GCON ECM.
above limit switch.
All functions
Short circuit of the relief • Short circuit in relief valve harness.
H103: H103:COILFAULT inhibited except
valve circuit to battery • Relief valve coil short circuit.
GS-4047 RELIEF VALVE:BAT- platform down while
negative. • GCON ECM.
above limit switch.
All functions
H104:COILFAULT • Open circuit in relief valve harness.
H104: inhibited except
RELIEF Relief valve circuit open. • Relief valve coil open circuit.
GS-4047 platform down while
VALVE:OPEN • GCON ECM.
above limit switch.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 171

Type "HXXX" Faults

DTC Message on
Number GCON LCD
• Short circuit in PED harness.
H106: H106:COILFAULT Short circuit of the platform extend All functions
• PED extend valve coil short circuit.
GS-2646AV DECK EXTEND:BAT- circuit to battery negative. inhibited.
• GCON ECM.
• Open circuit in PED harness.
H107: H107:COILFAULT Open circuit in the platform extend All functions
• PED extend valve coil open circuit.
GS-2646AV DECK EXTEND:OPEN circuit. inhibited.
• GCON ECM.
H108: H108:COILFAULT Short circuit of the platform extend All functions
• PED extend valve coil short circuit.
GS-2646AV DECK EXTEND:BAT+ circuit to battery positive. inhibited.
• GCON ECM.
H109: H109:COILFAULT Short circuit of the platform retract All functions
• PED retract valve coil short circuit.
GS-2646AV DECK RETRACT:BAT- circuit to battery negative. inhibited.
• GCON ECM.
• Open circuit in PED harness.
H110: H110:COILFAULT Open circuit in the platform retract All functions
• PED retract valve coil open circuit.
GS-2646AV DECK RETRACT:OPEN circuit. inhibited.
• GCON ECM.
H111: H111:COILFAULT Short circuit of the platform retract All functions
• PED retract valve coil short circuit.
GS-2646AV DECK RETRACT:BAT+ circuit to battery positive. inhibited.
• GCON ECM.
H114: H114:COILFAULT Short circuit of the platform enable All functions
• PED enable valve coil short circuit.
GS-2646AV DECK ENABLE:BAT+ circuit to battery positive. inhibited.
• GCON ECM.
H115: H115:COILFAULT Short circuit of the platform enable • Short circuit in PED harness. All functions
GS-2646AV DECK ENABLE circuit. • GCON ECM. inhibited.
172 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Type "PXXX" Faults
Type "PXXX" Faults

DTC Message on
Number GCON LCD
P001:
• Short circuit in switched power #1, down
GS30,
P001:PWR FAULT Short circuit of the switched power #1 limit switch, pothole limit switch, digital tilt
GS32, All functions inhibited.
SW PWR1:BAT- circuit to battery negative. switch harness.
GS46 &
• GCON ECM.
GS47
P003:
• Short circuit in switched power #1, down
GS30,
P003:PWR FAULT Short circuit of the switched power #1 limit switch, pothole limit switch, digital tilt
SW PWR1:BAT+ circuit to battery positive. switch harness.
GS46 &
• GCON ECM.
GS47
P004:
GS30, P004:DEVICEFAUL • Short circuit in automotive horn harness.
Short circuit of the automotive horn Automotive horn
GS32, T • Automotive horn short circuit.
circuit to battery negative. inhibited.
GS46 & HORN:BAT- • GCON ECM.
GS47
P005:
GS30, P005:DEVICEFAUL • Open circuit in automotive horn harness.
Open circuit of the automotive horn Automotive horn
GS32, T • Automotive horn open circuit.
circuit. inhibited.
GS46 & HORN:OPEN • GCON ECM.
GS47
P006:
GS30, P006:DEVICEFAUL • Short circuit in automotive horn harness.
Short circuit of the automotive horn Automotive horn
GS32, T • Automotive horn short circuit.
circuit to battery positive. inhibited.
GS46 & HORN:BAT+ • GCON ECM.
GS47
P007:
P007:DEVICEFAUL
GS30, • Short circuit in GCON alarm harness.
T Short circuit of the GCON alarm circuit GCON alarm
GS32, • GCON alarm short circuit.
GCON to battery negative. inhibited.
ALARM:BAT-
GS47
P009:
P009:DEVICEFAUL
GS30, • Short circuit in GCON alarm harness.
T Short circuit of the GCON alarm circuit GCON alarm
GS32, • GCON alarm short circuit.
GCON to battery positive. inhibited.
ALARM:BAT+
GS47
P013:
GS30, P013:PWR FAULT • Short circuit in PCON power return
Short circuit of the PCON power return
GS32, PCON harness. All functions inhibited.
circuit to battery negative.
GS46 & PWRET:BAT- • GCON ECM.
GS47
P015:
GS30, P015:PWR FAULT • Short circuit in PCON power return
Short circuit of the PCON power return
GS32, PCON harness. All functions inhibited.
circuit to battery positive.
GS46 & PWRET:BAT+ • GCON ECM.
GS47
P018:
GS30, 018:PWR FAULT
Short circuit of the PCON power circuit • Short circuit in PCON power harness.
GS32, PCON All functions inhibited.
to battery negative. • GCON ECM.
GS46 & POWER:BAT-
GS47
P019:
GS30, 018:PWR FAULT
Short circuit of the PCON power circuit • Short circuit in PCON power harness.
GS32, PCON All functions inhibited.
to battery positive. • GCON ECM.
GS46 & POWER:BAT+
GS47
Part No. 1272217GT GS™-30 • 32 • 46 • 47 173

Type "UXXX" Faults
Type "UXXX" Faults

DTC Message on Description Possible Causes Failure Mode
Number GCON LCD
U001:
GS30, Short circuit of the GCON main • Short circuit of the GCON main function
U001:SWITCHFAULT All GCON functions
GS32, function enable switch at system enable switch.
GCON MAIN FTN EN inhibited.
GS46 & startup. • GCON ECM.
GS47
U002:
GS30, • Short circuit of the GCON up directional All GCON functions
U002:SWITCHFAULT Short circuit of the GCON up
GS32, switch. inhibited except
GCON PLAT UP directional switch at system startup.
GS47
U003:
GS30, • Short circuit of the GCON down directional All GCON functions
U003:SWITCHFAULT Short circuit of the GCON down
GS32, switch. inhibited except
GCON PLAT DOWN directional switch at system startup.
GS46 & • GCON ECM. platform up.
GS47
U004:
GS30, • Short circuit of the GCON LCD scroll up
U004:SWITCHFAULT Short circuit of the GCON LCD All GCON LCD menu
GS32, switch.
GCON LCD UP scroll up switch at system startup. functions inhibited.
GS47
U005:
GS30, Short circuit of the GCON LCD • Short circuit of the GCON LCD scroll down
U005:SWITCHFAULT All GCON LCD menu
GS32, scroll down switch at system switch.
GCON LCD DOWN functions inhibited.
GS46 & startup. • GCON ECM.
GS47
U006:
GS30, • Short circuit of the GCON LCD enter
GS32, switch.
GCON LCD ENTER enter switch at system startup. functions inhibited.
GS47
U007:
GS30, • Short circuit of the GCON LCD escape
GS32, switch.
GCON LCD ESCAPE escape switch at system startup. functions inhibited.
GS47
U014:
GS30, • Short circuit of the PCON drive enable All PCON drive and
U014:SWITCHFAULT Short circuit of the PCON drive
GS32, switch. steer functions
PCON DRIVE EN enable switch at system startup.
GS46 & • GCON ECM. inhibited.
GS47
U015:
GS30, All PCON drive and
U015:SWITCHFAULT Short circuit of the PCON steer left • Short circuit of the PCON steer left switch.
GS32, steer functions
PCON STEER LEFT switch at system startup. • GCON ECM.
GS46 & inhibited.
GS47
U016:
GS30, • Short circuit of the PCON steer right All PCON drive and
U016:SWITCHFAULT Short circuit of the PCON steer right
GS32, switch. steer functions
PCON STEER RIGHT switch at system startup.
GS47
U017:
GS30,
U017:SWITCHFAULT Short circuit of the PCON horn • Short circuit of the PCON horn switch. PCON horn switch
GS32,
PCON HORN switch at system startup. • GCON ECM. function inhibited.
GS46 &
GS47
U018:
GS30, • Short circuit of the PCON low drive speed
U018:SWITCHFAULT Short circuit of the PCON low drive The machine is limited
GS32, switch.
PCON LO DRIV SPD speed switch at system startup. to low drive speed.
GS47
U019:
GS30, • Short circuit of the PCON low lift speed PCON platform up
U019:SWITCHFAULT Short circuit of the PCON low lift
GS32, switch. and down functions
PCON LO LIFT SPD speed switch at system startup.
GS47
174 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Type "UXXX" Faults
Type "UXXX" Faults, continued

DTC Message on
Number GCON LCD
U020:
GS30, • Short circuit of the PCON hi lift speed PCON platform up
U020:SWITCHFAULT Short circuit of the PCON high lift
GS32, switch. and down functions
PCON HI LIFT SPD speed switch at system startup.
GS47
U021:
GS30, • Short circuit of the PCON up directional
U021:SWITCHFAULT Short circuit of the PCON up PCON platform up
GS32, switch.
PCON UP directional switch at system startup. function inhibited.
GS47
U022:
GS30, • Short circuit of the PCON down directional
U022:SWITCHFAULT Short circuit of the PCON down PCON platform down
GS32, switch.
PCON DOWN directional switch at system startup. functions inhibited.
GS47
• Short circuit of the PCON outrigger enable
U023: U023:SWITCHFAULT Short circuit of the PCON outrigger All outrigger functions
switch.
GS-3232 PCON O/R ENABLE enable switch at system startup. inhibited.
• GCON ECM.
U033:
• PCON drive joystick is not in neutral
GS30, PCON drive joystick signal is All PCON drive and
U033:JSTICKFAULT position at startup.
GS32, outside acceptable calibration steer functions
OUT OF CAL RANGE • PCON joystick.
GS46 & range at system startup. inhibited.
• GCON ECM.
GS47
U034:
• Short circuit of the PCON drive joystick
GS30, Short circuit of the PCON drive All PCON drive and
U034:JSTICKFAULT signal circuit.
GS32, joystick signal to battery positive at steer functions
OUT OF RANGE:HI • PCON joystick.
GS46 & system startup. inhibited.
• GCON ECM.
GS47
U035:
• Short circuit of the PCON drive joystick
GS30, Short circuit of the PCON drive All PCON drive and
U035:JSTICKFAULT signal circuit.
GS32, joystick signal to battery negative at steer functions
OUT OF RANGE:LO • PCON joystick.
GS46 & system startup. inhibited.
• GCON ECM.
GS47
U036:
GS30,
U036:SWITCHFAULT Mis-wiring or short circuit of GCON • GCON key switch.
GCON + PCON:ON key switch. • GCON ECM.
GS46 &
GS47
U037:
GS30, • Short circuit in the foot switch harness.
U037:SWITCHFAULT Foot switch pressed at machine
GS32, • Foot switch. All functions inhibited.
FOOTSW PRESSED startup.
GS47
U038:
U038:SWITCHFAULT Mis-wiring or short circuit of foot
GS32, • Foot switch. All functions inhibited.
FOOTSWITCH:BAT+ switch to battery positive.
GS47
U039:
GS30, U039:SWITCHFAULT • Short circuit in the foot switch harness.
Mis-wiring, open or short circuit of
GS32, FOOTSW:OPEN/BAT • Foot switch. All functions inhibited.
foot switch to battery negative.
GS46 & - • GCON ECM.
GS47
U040:
GS30,
U040:SWITCHFAULT PCON deck switch pressed at
GS46 & • Foot switch. All functions inhibited.
FOOTSW:TIMEOUT machine startup.
GS47 • GCON ECM.
(GS-
3232 excluded)
Part No. 1272217GT GS™-30 • 32 • 46 • 47 175

Type "UXXX" Faults
Type "UXXX" Faults, continued

DTC Message on
Number GCON LCD
U041:
• GCON deck enable switch stuck closed.
GS30, U041:SWITCHFAULT GCON deck enable switch stuck
• GCON deck enable switch depressed at
GS32, GCON DECK closed, or depressed at system All functions inhibited.
system startup.
GS46 & ENABLE startup.
• GCON ECM.
GS47
U042:
• PCON drive mode switch stuck closed.
GS30, PCON drive mode switch stuck
U042:SWITCHFAULT • PCON drive mode switch depressed at Drive functions
GS32, closed, or depressed at system
PCON DRIVE MODE system startup. inhibited.
GS46 & startup.
• PCON ECM.
GS47
• PCON outrigger mode switch stuck closed.
PCON outrigger mode switch stuck Outrigger
U043: U043:SWITCHFAULT • PCON outrigger mode switch depressed at
closed, or depressed at system extend/retract
GS-3232 PCON OR MODE system startup.
startup. functions inhibited.
• PCON ECM.
U045:
• PCON function enable switch stuck closed.
GS30, PCON function enable switch stuck
U045:SWITCHFAULT • PCON function enable switch depressed at All drive and steer
GS32, closed, or depressed at system
PCON FUNCTION EN system startup. functions inhibited.
GS46 & startup.
• PCON ECM.
GS47
U046: • PCON lift mode switch stuck closed.
GS30, PCON lift mode switch stuck • PCON lift mode switch depressed at All functions operate
U046:SWITCHFAULT
GS32, closed, or depressed at system system startup. except platform
PCON LIFT MODE
GS46 & startup. • PCON up/down.
GS47 ECM.
176 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Type "FXXX" Faults
Type "FXXX" Faults

DTC Message on
Number GCON LCD
• Short circuit of the up limit switch circuit.
F001: F001:SWITCHFAULT Short circuit of the up limit #1 switch Platform up function
• Up limit #1 switch short circuit.
GS-3232 UP LIMIT1:BAT+ at system startup. inhibited.
• GCON ECM.
F003:
• Short circuit of the down limit switch
GS30,
F003:SWITCHFAULT Short circuit of the down limit circuit. All functions inhibited
GS32,
DOWN LIMIT1:BAT+ #1 switch at system startup. • Down limit #1 switch short circuit. except platform down.
GS46 &
• GCON ECM.
GS47
All functions inhibited
F005: except platform down
GS30, • Short circuit of the pothole switch circuit. as long as machine is in
F005:SWITCHFAULT Short circuit of the pothole limit
GS32, • Pothole limit #1 switch short circuit. the elevated position. If
POTHOLE:BAT+ #1 switch at system startup.
GS46 & • GCON ECM. machine is in stowed
GS47 position, all functionality
is resumed.
• Short circuit of the chassis digital tilt
GS30, as long as machine is in
F007:SWITCHFAULT Short circuit of the chassis digital tilt switch circuit.
GS32, the elevated position. If
CHASSISTILT:BAT+ switch at system startup. • Chassis digital tilt switch short circuit.
GS46 & machine is in stowed
• GCON ECM.
is resumed.
F008:
GS30, F008:SENSORFAULT Short circuit of the Platform • Short circuit in the transducer circuit.
GS32, OVLD Overload Transducer circuit to • Faulty pressure transducer. All functions inhibited.
GS46 & XDUCER:BAT+ battery positive. • GCON ECM.
GS47
F009:
GS30, Short circuit of the Platform • Short circuit in the transducer circuit.
F009:SENSORFAULT
GS32, Overload Transducer circuit to • Faulty pressure transducer. All functions inhibited.
OVLD XDUCER:BAT-
GS46 & battery negative. • GCON ECM.
GS47
GS30, • Short circuit in the platform height circuit. as long as machine is in
F010:SENSORFAULT Short circuit of the Platform Height
GS32, • Faulty platform height sensor. the elevated position. If
PLAT HEIGHT:BAT+ Sensor circuit to battery positive.
is resumed.
GS30, • Short circuit in the platform height circuit. as long as machine is in
F011:SENSORFAULT Short circuit of the Platform Height
GS32, • Faulty platform height sensor. the elevated position. If
PLAT HEIGHT:BAT- Sensor circuit to battery negative.
is resumed.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 177

Type "FXXX" Faults
Type "FXXX" Faults, continued

DTC Message on
Number GCON LCD
• Short circuit in the level pitch sensor
F012: F012:SENSORFAULT Short circuit of the Level Pitch circuit.
All functions inhibited.
GS-3232 LEVEL PITCH:BAT+ Sensor circuit to battery positive. • Faulty level sensor.
• GCON ECM.
• Short circuit in the level pitch sensor
F013: F013:SENSORFAULT Short circuit of the Level Pitch circuit.
GS-3232 LEVEL PITCH:BAT- Sensor circuit to battery negative. • Faulty level sensor.
• GCON ECM.
• Short circuit in the level roll sensor circuit.
F014: F014:SENSORFAULT Short circuit of the Level Roll
• Faulty level sensor. All functions inhibited.
GS-3232 LEVEL ROLL:BAT+ Sensor circuit to battery positive.
• GCON ECM.
• Short circuit in the level roll sensor circuit.
F015: F015:SENSORFAULT Short circuit of the Level Roll
• Faulty level sensor. All functions inhibited.
GS-3232 LEVEL ROLL:BAT- Sensor circuit to battery negative.
• GCON ECM.
Left front outrigger
• Short circuit in the left front outrigger
Short circuit of the Left Front inhibited if outrigger
F016: F016:SENSORFAULT sensor circuit.
Outrigger Sensor circuit to battery extend is activated.
GS-3232 LF RIGGER:BAT+ • Faulty pressure transducer.
positive. Outrigger can still be
• GCON ECM.
retracted.
Left front outrigger
• Short circuit in the left front outrigger
Short circuit of the Left Front inhibited if outrigger
GS-3232 LF RIGGER:BAT- • Faulty pressure transducer.
negative. Outrigger can still be
• GCON ECM.
retracted.
Right front outrigger
• Short circuit in the right front outrigger
Short circuit of the Right Front inhibited if outrigger
GS-3232 RF RIGGER:BAT+ • Faulty pressure transducer.
• GCON ECM.
retracted.
Right front outrigger
• Short circuit in the right front outrigger
Short circuit of the Right Front inhibited if outrigger
GS-3232 RF RIGGER:BAT- • Faulty pressure transducer.
• GCON ECM.
retracted.
Left rear outrigger
• Short circuit in the left rear outrigger
Short circuit of the Left Rear inhibited if outrigger
GS-3232 LR RIGGER:BAT+ • Faulty pressure transducer.
• GCON ECM.
retracted.
Left rear outrigger
• Short circuit in the left rear outrigger
Short circuit of the Left Rear inhibited if outrigger
GS-3232 LR RIGGER:BAT- • Faulty pressure transducer.
• GCON ECM.
retracted.
Right rear outrigger
• Short circuit in the right rear outrigger
Short circuit of the Right Rear inhibited if outrigger
GS-3232 RR RIGGER:BAT+ • Faulty pressure transducer.
• GCON ECM.
retracted.
178 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Type "FXXX" Faults
Type "FXXX" Faults, continued

DTC Message on
Number GCON LCD
Right rear outrigger
• Short circuit in the right rear outrigger
Short circuit of the Right Rear inhibited if outrigger
GS-3232 RR RIGGER:BAT- • Faulty pressure transducer.
• GCON ECM.
retracted.
F034:
GS30, • Height sensor needs calibration for stowed
F034:SENSORFAULT Height Sensor settings are not
GS32, height and maximum height settings. All functions inhibited.
OVLD:PLAT HEIGHT calibrated correctly.
GS46 & • GCON or PCON ECM.
GS47
F035:
GS30, • Height sensor not calibrated for stowed
F035:SENSORFAULT Height Sensor setting is lower than
GS32, height correctly. All functions inhibited.
OVLD RANGE:LOW calibrated stowed height.
GS47
F036:
GS30, • Height sensor not calibrated for maximum
F036:SENSORFAULT Height Sensor setting is higher than
GS32, height correctly. All functions inhibited.
OVLD RANGE:HI calibrated maximum height.
GS47
• Faulty extension deck limit switch.
F072: F072:SENSORFAULT
Function Cutout sensor B+ fault. • Faulty gate proximity switch. All functions inhibited.
GS-2646AV FUNCTION CUT B+
• GCON ECM.
F073: F073:SENSORFAULT • Short circuit in deck sensor input circuit.
Power Deck sensor B+ fault. All functions inhibited.
GS-2646AV DECK SENSOR B+ • GCON ECM.
F129:
GS30, UTS mismatch fault. Two
F129:TILT SENSOR
GS32, accelerometers inside UTS • Faulty UTS. All functions inhibited.
FAULT
GS46 & mismatch.(universal tilt sensor)
GS47
Part No. 1272217GT GS™-30 • 32 • 46 • 47 179

Type "CXXX" Faults
Type "CXXX" Faults

DTC Message on Description
Possible Causes Failure Mode
Number GCON LCD
C001:
GS30,
C001:GCON ECM • Incorrect software file.
GS32, GCON ECM CRC check error. All functions inhibited.
FAULT TYPE 1 • GCON ECM internal failure.
GS46 &
GS47
C004:
GS30,
C004:GCON ECM GCON ECM master switch • Short circuit in the master switch circuit.
FAULT TYPE 4 error. • GCON ECM.
GS46 &
GS47
C005:
GS30,
C005:GCOM ECM • Short circuit in the safety switch circuit.
GS32, GCON ECM safety switch error. All functions inhibited.
FAULT TYPE 5 • GCON ECM.
GS46 &
GS47
C006:
GS30,
C006:GCON ECM • Input conditioning circuit failure.
GS32, GCON input redundancy error. All functions inhibited.
FAULT TYPE 6 • GCON ECM.
GS46 &
GS47
C007:
GS30, • Incorrectly programmed device.
C007:GCON ECM GCON ECM inter-processor
GS32, • Error in loading software on device. All functions inhibited.
FAULT TYPE 7 communication error.
GS47
C009:
GS30; C009:GCON ECM
GS32' FAULT GCON ECM fault type 9. • Contact Genie support. All functions inhibited.
GS46 & FAULT TYPE 9
GS47
C010:
GS30, • Incorrectly programmed device.
C010:SECONDARY GCON secondary processor not
GS32, • Error in loading software on device. All functions inhibited.
NOT PROGRAMMED programmed.
GS47
C021:
GS30, • PCON disconnected.
C021:PCON NOT
GS32, PCON not detected error. • CAN communication failure. All functions inhibited.
DETECTED
GS47
C023:
GS30, Discrepancy between model
C023:MACHINE • Incorrect machine model programmed.
GS32, detected and model All functions inhibited.
MODEL FAULT • GCON or PCON ECM.
GS46 & programmed.
GS47
C025:
GS30,
C025:SYSTEMFAULT Platform overload system not • Platform overload system not calibrated.
PLAT OVLD:NOCAL calibrated. • GCON or PCON ECM.
GS46 &
GS47
180 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Type "CXXX" Faults
Type "CXXX" Faults, continued

DTC Message on Description
Possible Causes Failure Mode
Number GCON LCD
except for down
function and up
C028: function.
GS30, C028:SERVICE Platform can be
Machine is in service override • Machine programmed for use in service
GS32, OVERRIDE MODE elevated only once with
mode. override mode.
GS46 & ON the maximum elevate
GS47 time of XX seconds.
Elevate time XX
depends on machine
model.
C029:SYSTEMFAULT All functions operate.
C029: • Outrigger not calibrated.
O/R Outrigger not calibrated. Will not lift above the
GS-3232 • GCON ECM.
SENSOR:NOCAL down limit switch.
C053:
GS30, C053:PCON-GCOM
Software revisions do not match • Short circuit in the safety switch circuit.
GS32, SOFTWARE All functions inhibited.
between the PCON and GCON. • GCON ECM.
GS46 & MISMATCH
GS47
C055 C055 DCON ECM Performance reduced
Hardware failur of drive controller DCON ECM
Fault Type 01 or all functions inhibited.
• Drive input active at system startup
C056 C056 DCON ECM Setup initialization failure of the • Faulty drive joystick Performance reduced
Fault Type 02 drive controller at system startup • Incorrect software D14 or all functions inhibited.
• DCON ECM
• Battery charger connected
C058 C058 DCON ECM
Drive controller voltage out of range • Batteries too low All functions inhibited.
Fault Type 04
• DCON ECM
C059 C059 DCON ECM Capacitor charge failure of the drive • Open on B+ or B- to the drive contoller
Fault Type 05 controller • DCON ECM
• Open circuit of the motor controller
Open circuit of the key switch circuit harness
C061 C061 DCON ECM
or battery positive / negative of the • Open circuit to the B+ and/or B- All functions inhibited.
Fault Type 07
drive controller • Key switch relay power not closed
• DCON or GCON ECM
Communication error of the CAN • Open circuit of the motor controller
C063 C063 DCON ECM
circuit between the GCON and the harness All functions inhibited.
Fault Type 09
motor controller • DCON or GCON ECM
C064 C064 DCON ECM Output error of the thermal sensor
DCON ECM All functions inhibited.
Fault Type 10 circuit of the motor controller
Note: An error code C053 will be displayed if an updated PCON is installed on a machine that has not had
the GCON updated. The GCOn must be updated, or the original PCON must be installed back on the
machine.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 181

Battery Charger
Battery Charger
The charger continuously monitors internal and external conditions. Fault and Error codes are generated
by the charger to indicate that an internal or external malfunction has been detected in the electrical
system. The types of Diagnostic Trouble Codes that may occur are explained below.
Type "F" codes – Indicate an internal fault condition has occurred and caused charging to stop.
Type "E" codes - Indicate an external fault condition has occurred and caused charging to stop.
Type "P" code - Indicates charger programming mode is active. This will occur when the charger profile is
being configured.
Type "USB" code - Indicates the USB interface is active, and the USB should not be removed. This will
occur when the charger firmware is being updated.
Solid red - Internal fault condition. Type "F" fault code.
Flashing amber - External fault condition. Type "E" error code.
Flashing green - USB interface is active.
Solid green - Firmware update is complete. Remove USB from charger.

Codes are displayed as F, E or P and followed by three numbers and a period (example: E-0-0-4). The
charger can display multiple codes.
If the batteries are changed from one type to another, (example: flooded lead acid to AGM), the charger
profile must be programmed. Refer to Repair Procedure, Programming the Charger Profile.
182 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Battery Charger
Charger status indicators
Remote charger status indicators

2 Charger profile / Error display
3 Error / Fault
Char ger Fault C odes
Charger Fault Codes

Genie Genie Description
Charger
Fault ID Fault Possible Causes Solution
Fault Code
Type
DC-DC failure: LLC
F-0-0-1 135 8
excessive leakage fault.
PFC failure: PFC
F-0-0-2 135 8
excessive leakage fault. Disconnect AC input and
PFC taken too long to battery pack for 30 seconds.
F-0-0-3 135 8 Internal charger fault.
boost. If fault does not clear, replace
Charger unable to charger.
F-0-0-4 135 8
calibrate current offset.
Output relay voltage too
F-0-0-5 135 8
high when closed.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 183

Battery Charger
Charger Error Codes

Char ger Error C odes
Charger Genie Genie Description Condition Possible Causes

Error Code Fault ID Fault
Type
E-0-0-1 131 23 High battery voltage Battery voltage too high to Check battery voltage and cable
charge. connections.
Self clearing when condition has
been corrected.
E-0-0-2 131 24 Low battery voltage Battery voltage too low to Check battery voltage and cable
detected prior to starting charge. connections.
charge cycle Check battery condition.
been corrected.
E-0-0-3 135 28 Charge timeout Charge timeout caused by Charge output reduced due to
battery pack not reaching high temperature. Charge at
required voltage within lower temperature.
safe time limit. Check battery condition.
Replace damaged battery.
Check battery connections.
Battery pack deep discharge.
Disconnect battery pack for
30 seconds to clear fault when
condition has been corrected.
E-0-0-4 204 21 Defective battery Battery pack could not be Check battery condition.
trickle charged up to the Replace damaged battery.
minimum voltage. Check battery connections.
E-0-0-7 264 23 Amp hour limit exceeded Safety limit exceeded. Check battery condition.
Replace damaged battery.
Check battery connections.
Battery pack deep discharge.
High parasitic loads on battery
pack while charging.
Disconnect parasitic loads.
184 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Battery Charger
Charger Error Codes

Type
E-0-0-8 233 19 Battery temperature out of Battery temperature Check temperature sensor and
range sensor. electrical connections.
Rest charger. Disconnect AC
power for 30 seconds.
been corrected.
E-0-1-1 135 8 Charger disabled by Battery pack not being Power outage.
external command charged.. AC power disconnected before
charging complete.
E-0-1-2 135 8 Reverse polarity Battery connected Check battery connections.
incorrectly. Self clearing when condition has
been corrected.
E-0-1-3 204 21 Battery does not take Battery voltage is Incorrect profile for battery type.
current detected, but charger is Installed from a different machine
unable to charge the with different battery type.
battery pack..
E-0-1-6 135 8 Software update failed Software update failed. Confirm USB Flash Drive is
formatted with correct software.
If software update continues to
fail, contact Genie Product
support.
E-0-1-7 265 21 USB error USB not connected Remove and re-insert USB Flash
correctly. Drive
Disconnect AC input and battery
pack for 30 seconds.
E-0-1-8 135 8 Slot CRC error Software update failed. Confirm USB Flash Drive is
support.
E-0-1-9 135 29 Hardware does not Charger hardware does Confirm USB Flash Drive is
support software not support software formatted with correct software.
version being If software update continues to
programmed. fail, contact Genie Product
support.
E-0-2-0 266 31 No algorithm selected Charger profile not Program the charger for the
programmed. proper battery profile.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 185

Battery Charger
Charger Error Codes

Type
E-0-2-1 254 23 High battery voltage Battery voltage too high Check battery voltage and cable
detected while charging as detected by charger connections.
profile. Confirm charger profile is
programmed for correct battery
type.
been corrected.
E-0-2-2 254 24 Low battery voltage Battery voltage too low Check battery voltage and cable
detected while charging as detected by charger connections.
profile. Confirm charger profile is
programmed for correct battery
type.
been corrected.
E-0-2-3 267 23 High AC voltage AC voltage greater than Connect to a stable AC source
270 VAC. between 85 - 270 VAC / 45 - 65
Hz.
been corrected.
E-0-2-4 135 8 Failure to initialize Charger failed to turn on Disconnect AC input and battery
correctly. pack for 30 seconds.
Contact Genie Product Support.
E-0-2-5 267 24 Low AC voltage oscillation AC voltage unstable. Connect to a stable AC source
between 85 - 270 VAC / 45 - 65
Hz.
Using an undersized generator.
been corrected.
E-0-2-6 135 8 Script failure Software update failed. Confirm USB Flash Drive is
support.
E-0-2-7 265 21 USB over current fault USB over current Remove and re-insert USB Flash
protection has been Drive
tripped. Use different USB Flash drive.
E-0-2-8 266 21 Charge profile Selected charger profile Update charger software.
incompatibility is not compatible with Confirm charger profile is
charger software. programmed for correctly.
Updating current firmware and
error occurs, contact Genie
Product Support.
186 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Battery Charger
Charger Error Codes

Type
E-0-2-9 135 18 CAN Bus error CAN Bus network error. Check CAN Bus connections.
CAN modules not functioning
correctly.
Termination resistance is
~60 ohms.
E-0-3-0 135 8 COMM battery module error CAN Bus battery module CAN Buss battery module not
error. functioning correctly.
E-0-3-1 135 8 Vref for ADC measurements Internal charger error. Disconnect AC input and battery
triggered alarm pack for 30 seconds.
Contact Genie Product Support.
E-0-3-2 135 13 CAN Bus heartbeat error CAN Bus heartbeat error. CAN Bus devices not functioning
correctly.
E-0-3-6 233 21 Battery temperature sensor Battery temperature Check battery temperature
charge profile sensor is required by sensor connections.
charger profile but is not Check charger profile and
installed. confirm battery temperature
sensor is installed.
E-0-3-7 135 8 CAN Open Error CAN Open Download CAN Open software.
reprogramming failed. Reprogram charger using USB
Flash Drive.
E-0-3-8 268 21 Stalled cooling fan Fan obstructed. Inspect fan for damage
Clear blockage.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 187

Schematics
About This Section

Section 5 Schem atics
There are two groups of schematics in this

section.
Electrical Schematics
Observe and Obey: Contact with electrically
 Troubleshooting and repair procedures shall in death or serious injury.
be completed by a person trained and Remove all rings, watches
qualified on the repair of this machine and other jewelry.
 Immediately tag and remove from service a
 Repair any machine damage or malfunction
before operating the machine. Bodily injury hazard. Spraying
Before Troubleshooting: and burn skin. Loosen
 Read, understand and obey the safety rules slowly to allow the oil
and operating instructions in the appropriate pressure to dissipate
operator's manual on your machine. gradually. Do not allow oil to
squirt or spray.
 Be sure that all necessary tools and test
equipment are available and ready for use.
188 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Electrical Component and Wire Color Legends
ELECTRICAL COMPONENT LEGEND ELECTRICAL COMPONENT LEGEND cont.

Item Description Item Description
B5 Batteries C Connector
B5 = Battery Pack 24V DC, 4 each @ 6V DC C37 = Left Rear Outrigger Pressure
(all machines except GS-4047) Transducer
B10 = Battery Pack 24 V DC Wired in (GS-3232)
Parallel, C38 = Right Rear Outrigger Pressure
4 each @ 12 V DC (GS-4047) Transducer
(GS-3232)
C Connector
C39 = Outrigger Sensor Power (GS-3232)
C1 = Anderson Connector C40 = Up Limit Switch (GS-3232)
C2 = PCON Cable Connector C41 = Platform Control Bus
C3 = PCON Coil Cord Connector C43 = Key Switch, Platform Mode
C4 = Power Control (J1) C44 = Key Switch, Emergency Stop
C5 = Sensors & Switches (J3) C45 = Automotive Style Horn +
C6 = Function Manifold (J2) C46 = Emergency Stop
C7 = Sensor Power Bus C47 = GCON Alarm +
C8 = Sensor Ground Bus C48 = Circuit Breaker, MTR V+
C9 = Pot Hole Limit Switch C49 = Emergency Stop, ECM Driver V+
C10 = Down Limit Switch C50 = Circuit Breaker, ECM Driver V+
C11 = Level Sensor C51 = Key Switch, Ground Mode
C12 = Function Manifold Ground Bus C52 = GCON Alarm -
C13 = Drive Reverse Coil C53 = Automotive Style Horn -
C14 = Drive Forward Coil C70 = Platform Down Coil + (GS-3232 & GS-
C15 = Steer Right Coil 3246)
C16 = Steer Left Coil C71 = Platform Down Coil - (GS-3232 & GS-
C17 = Platform Up Coil 3246)
C18 = Platform Down Coil C84 = Lift Pressure Selector Coil (GS-4047)
C19 = Load Sense Cable
CB2 Circuit Breaker, 7A
C20 = Platform Height Cable
C21 = Load Sense Ground Cable E Enclosure
C22 = Parallel Coil
EN1 = Platform Control Box
C23 = Platform Height Sensor
C24 = Platform Overload Transducer EN4 = AC Outlet Box
C25 = Outrigger (J4) (GS-3232)
FB Flashing Beacon (option)
C26 = Outrigger Retract Coil (GS-3232)
C27 = Outrigger Extend Coil (GS-3232) FS1 Foot Switch (option)
C28 = Right Rear Outrigger Coil (GS-3232)
C29 = Left Rear Outrigger Coil (GS-3232) GND Ground Stud
C30 = Right Front Outrigger Coil (GS-3232) H Horn or Alarm
C31 = Left Front Outrigger Coil (GS-3232)
C32 = Outrigger Manifold Ground Bus (GS- H1 = Horn or Alarm
332) H2 = Automotive Style Horn (option)
C33 = Outrigger Sensor Power Bus (GS- H5 = Multifunction Alarm
3232) J Connector Plug
C34 = Outrigger Level Sensor Ground Bus
(GS-3232) J1 = Power Control (U5)
C35 = Left Front Outrigger Pressure J2 = Function Manifold (U5)
Transducer J3 = Sensors & Switches (U5)
(GS-3232) J4 = Outriggers (U5) GS-3232)
C36 = Right Front Outrigger Pressure J5 = PCON Coil Cord to Platform Controls
Transducer PC Board
(GS-3232) J6 = PCON Emergency Stop & Alarm to
Platform
Controls PC Board
J7 = Joystick to Platform Controls PC Board
Part No. 1272217GT GS™-30 • 32 • 46 • 47 189

ELECTRICAL COMPONENT LEGEND cont. Y1 = Parallel (GS-32, GS-46 &

GS47 models)
Item Description Y2 = Lift Pressure Selector (GS-4047)
JC9 Joystick Controller Y3 = Steer Right
Y4 = Steer Left
K1 Contactor, Motor Controller Power, N.O.H.C. Y5 = Drive Reverse
KS1 Key Switch Y6 = Drive Forward
Y7 = Platform Down
LS Limit Switch Y8 = Platform Up
LS1 = Maximum Drive Height (GS-3232) Y9 = Platform Down GS-3232 & GS-3246)
LS6 = Platform Down Y33 = Left Rear Outrigger (GS-3232)
LS7 = Pothole Y34 = Right Rear Outrigger (GS-3232)
LS8 = Pothole Y35 = Left Front Outrigger (GS-3232)
LS10 = Maximum Drive Height (GS-3232) Y36 = Right Front Outrigger (GS-3232)
Y39 = Outrigger Retract (GS-3232)
M5 Hydraulic Power Unit Y40 = Outrigger Extend (GS-3232)
N.C. Normally Closed
N.C.H. Normally Closed Held Open
O
N.O.H Normally Open Held Closed
.C.
P Power Switch
P1 = Emergency Stop Button at Ground
Controls
P2 = Emergency Stop Button at Platform
Controls
PT Pressure Transducer
PT1 = Left Front Outrigger (GS-3232)
PT2 = Right Front Outrigger (GS-3232)
PT3 = Left Rear Outrigger (GS-3232)
PT4 = Right Rear Outrigger (GS-3232)
PT15 = Platform Overload (option)
R30 Resistor, 20 Ohm, 10W
S Sensor
S7 = Level Sensor
S8 = Outrigger Level Sensor (GS-3232)
S14 = Platform Height Sensor
U Electronic Component
U3 = PCON Printed Circuit Board
U5 = Electronic Control Module
U6 = Motor Controller
U9 = Battery Charger
U13 = Voltage Inverter (option)
Y Valve Coil
190 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

WIRE COLOR LEGEND

Color Description
BK Black
BK/RD Black/Red
BL Blue
BL/BK Blue/Black
BL/OR Blue/Orange
BL/WH Blue/White
BR Brown
GR Green
GR/BK Green/Black
GR/WH Green/White
GR/YL Green/Yellow
LB Light Blue
OR Orange
OR/BK Orange/Black
OR/RD Orange/Red
OR/WH Orange/White
RD Red
RD/BK Red/Black
RD/WH Red/White
WH White
WH/BK White/Black
YL Yellow
Part No. 1272217GT GS™-30 • 32 • 46 • 47 191

Wiring Diagram Ground and Platform Controls
192 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Limit Switch Legend
Limit Switch Legend

1 down limit switch LS6
2 pothole limit switches LS7, LS8
3 22ft / 6,7 m maximum drive height when outriggers are not deployed (LS1, LS10 GS-3232)
Part No. 1272217GT GS™-30 • 32 • 46 • 47 193

Electrical Symbol Legend
Wire with description or color Limit switch Motor controller Key switch
Circuits crossing no connection Emergency Stop Motor Solenoid valve with diode
button
Diode Circuit breaker Battery charger Level sensor
Circuit connection Fuse 6V or 12V DC Deutsch connector

battery
Resistor Contactor Horn or alarm Flashing beacon
Platform height sensor Pressure transducer
194 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Hydraulic Symbols Legend
Hydraulic cylinder Variable speed motor Pressure transducer Solenoid operated

2 position 4 way
directional valve
Relief valve Bi-directional motor Solenoid operated Solenoid operated

2 position 2 way 2 position 4 way
blocking valve directional valve
normally open
Priority flow Brake Solenoid operated Proportional solenoid operated

regulator 2 position 2 way valve 2 position 2 way directional valve
normally closed normally closed
Accumulator Check valve Solenoid operated Solenoid operated

2 position 2 way 3 position 5 way
directional valve directional valve
normally closed
Fixed displacement Shuttle valve Solenoid operated Solenoid operated 3 position

pump 3 position 4 way directional 4 way directional valve
valve
Filter Orifice with size
Part No. 1272217GT GS™-30 • 32 • 46 • 47 195

Hydraulic Component Abbreviation Legend
Item Description
A Test port
B Check valve, steer circuit
C Relief valve, lift
D Check valve, drive circuit
E Drive forward/reverse
F Steer left/right
G Flow regulator/relief valve
H Platform up
I Relief valve, system
L Hand pump, manual brake release
M Needle valve, manual brake release
N Platform lowering valve
O Orifice, platform down circuit
P Accumulator
Q Relief valve, platform down
R Pressure transducer, platform overload (CE
only)
S Check valve, drive circuit
AA Test Port
AB Relief valve, system
AC Steer left/right
AD Check dics, steer circuit
AE Drive speed
AF Relief valve, brake circuit
AG Drive forward/reverse
AH Flow regulator/relive valve
AI Platform up
AJ Relief valve, lift
AK Check valve, lift (GS-3232 and GS-
3246 equipped with load sense only)
196 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Hydraulic Component Abbreviation Legend
Item Description
BA 3 position, 4 way directional valve – outrigger
cylinder extend/retract
BB Relief valve, outrigger circuit
CA Right front outrigger extend/retract
CB Left front outrigger extend/retract
CC Right rear outrigger extend/retract
CD Left rear outrigger extend/retract
CE Orifice plug – outrigger retract
CF Check valve, pilot operated
CG Pressure transducer
DA Test port
DB Relief valve, system
DC Steer left/right
DD Check valve steer circuit
DE Drive speed
DF Relief valve, brake release
DG Drive forward/reverse
DH Flow regulator/relief valve
DI Platform up
DJ Relief valve, lift
DK Check valve, upper cylinder
DL Check valve, lower cylinder
DM Relief valve, lift
DN Lift circuit
DO Platform lowering valve
EA Steer left/right
EB Relief valve steer
EC Platform up
ED Relief valve system
EE Test port
GA Steer left/right
GB Relief valve system
GC Platform up
Part No. 1272217GT GS™-30 • 32 • 46 • 47 197

Hydraulic Schematic, GS-1530 / 1532 / 1930 / 1932

(from serial number GS3010A-110000, GS3011C-10000, GS3014D-101, GS3016P-142281)
198 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Hydraulic Schematic, GS-2032 / 2632 / 3232 (from serial number GS3211A-110000 to

GS3214A-119070, GS3212C-10000 to GS3214C-11873)
GS-2046 / 2646 / 3246 (from serial number GS4612A-110000 to GS4614A-117177,
GS4614C-10000 to GS4614C-12073)
Part No. 1272217GT GS™-30 • 32 • 46 • 47 199

Hydraulic Schematic, GS-2032 / 2632 / 3232

(from serial number GS3214A-119071, GS3214C-11874)
GS-2046 / 2646 / 3246
(from serial number GS4614A-117178, GS4614C-12074, GS4614D-101)
200 GS™-30 • 32 • 46 • 47 Part No. 1272217GT


(from serial number GS3211A-110000, GS3212C-10000, GS3216P-142677)
Part No. 1272217GT GS™-30 • 32 • 46 • 47 201


(from serial number GS4712C-101 to GS4714C-1459)
202 GS™-30 • 32 • 46 • 47 Part No. 1272217GT


(from serial number GS4714C-1460, GS4714D-101, GS4716P-101)
Part No. 1272217GT GS™-30 • 32 • 46 • 47 203


(from serial number GS3010A-110000 to GS3011A-110827)
204

Part No. 1272217GT GS™-30 • 32 • 46 • 47 205


206 GS™-30 • 32 • 46 • 47 Part No. 1272217GT


207

(from serial numbers GS3011A-110828 to GS3014A-136972, GS3014D-101 to GS3015D-1113)
208

Part No. 1272217GT GS™-30 • 32 • 46 • 47 209


210 GS™-30 • 32 • 46 • 47 Part No. 1272217GT


211

(from serial numbers GS3014A-136973, GS3015D-1114 to GS3016D-5426,
GS3016P-142281 to GS3016P-158208)
212

GS3016P-142281 to GS3016P-158208)
Part No. 1272217GT GS™-30 • 32 • 46 • 47 213


GS3016P-142281 to GS3016P-158208)
214 GS™-30 • 32 • 46 • 47 Part No. 1272217GT


GS3016P-142281 to GS3016P-158208)
215
Electrical Schematic, GS-1530, GS-1930 ANSI / CSA

(from serial numbers GS3016D-5427, GS301P-158209)
216

Part No. 1272217GT GS™-30 • 32 • 46 • 47 217


218

Part No. 1272217GT GS™-30 • 32 • 46 • 47 219


220 GS™-30 • 32 • 46 • 47 Part No. 1272217GT


221

222

Part No. 1272217GT GS™-30 • 32 • 46 • 47 223


224 GS™-30 • 32 • 46 • 47 Part No. 1272217GT


225

(from serial numbers GS3215A-141899, GS3216P-142677 to GS3216P-146462)
226

Part No. 1272217GT GS™-30 • 32 • 46 • 47 227


228 GS™-30 • 32 • 46 • 47 Part No. 1272217GT


229

(from serial number GS3216P-146463)
230

(from serial numbers GS3216P-146463)
Part No. 1272217GT GS™-30 • 32 • 46 • 47 231


232 GS™-30 • 32 • 46 • 47 Part No. 1272217GT


233

(from serial numbers GS3211A-110000 to GS3214A-135714,
GS4612A-110000 to GS4614A-135366, GS4613D-101 to GS4615D-1303)
234

Part No. 1272217GT GS™-30 • 32 • 46 • 47 235


(from serial numbers GS3211-110000 to GS3214A-135714,
236 GS™-30 • 32 • 46 • 47 Part No. 1272217GT


237

GS4614A-135367 to GS4615A-137959, GS4615D-1304)
238
Electrical Schematic, GS-2032, GS-2632, 2046, 2646, ANSI / CSA

GS4614A-135367 to GS4615A-137959, GS4615D-1304)
Part No. 1272217GT GS™-30 • 32 • 46 • 47 239


GS4614A-135367 to GS4615A-137959, GS4615D-1304)
240 GS™-30 • 32 • 46 • 47 Part No. 1272217GT


GS4614A-135367 to GS4615A-137959, GS4615D-1304)
241

(from serial numbers GS3215A-141899, GS3216P-142676 to GS3216P-146462,
GS4615A-137960, GS4615D-1305 to GS4616D-4432, GS4616P-138362 to GS4616P-139710)
242

Part No. 1272217GT GS™-30 • 32 • 46 • 47 243


244 GS™-30 • 32 • 46 • 47 Part No. 1272217GT


245

(from serial numbers, GS3216P-146463, GS4616D-4433, GS4616P-139711)
246

(from serial numbers GS3216P-146463, GS4616D-4433, GS4616P-139711)
Part No. 1272217GT GS™-30 • 32 • 46 • 47 247


(from serial numbers GS4612A-110000 to GS4614A-135366, GS4614D-101 to GS4615D-1303,
GS4714D-101 to GS4715D-749)
248

GS4714D-101 to GS4715D-749)
Part No. 1272217GT GS™-30 • 32 • 46 • 47 249


GS4714D-101 to GS4715D-749)
250 GS™-30 • 32 • 46 • 47 Part No. 1272217GT


GS4714D-101 to GS4715D-749)
251

GS4616P-138362 to GS4616P-139710, GS4715D-750 to GS4716D-3101)
252

Part No. 1272217GT GS™-30 • 32 • 46 • 47 253


254 GS™-30 • 32 • 46 • 47 Part No. 1272217GT


255

(from serial numbers GS4616D-4433, GS4616P-139711, GS4716D-3102, GS4716P-101)
256

(from serial numbers GS4616D-4433, GS4616P-139711, GS4716D-3102, GS4716P-101)
Part No. 1272217GT GS™-30 • 32 • 46 • 47 257


258

Part No. 1272217GT GS™-30 • 32 • 46 • 47 259


260 GS™-30 • 32 • 46 • 47 Part No. 1272217GT


261

GS3011C-10000 to GS3015C-18038, GS3014D-101 to GS3015D-1113)
262

Part No. 1272217GT GS™-30 • 32 • 46 • 47 263


264 GS™-30 • 32 • 46 • 47 Part No. 1272217GT


265

(from serial numbers GS3014A-136973, GS3015C-18039, GS3015D-1114 to GS3016D-5426,
GS3016P-142281 to GS3016P-158208)
266

GS3016P-142281 to GS3016P-158208)
Part No. 1272217GT GS™-30 • 32 • 46 • 47 267


GS3016P-142281 to GS3016P-158208)
268 GS™-30 • 32 • 46 • 47 Part No. 1272217GT


GS3016P-142281 to GS3016P-158208)
269
Electrical Schematic, GS-1530, 1532, 1930 1932, AS / CE

(from serial number GS3016D-5427, GS3016P-158209)
270

Part No. 1272217GT GS™-30 • 32 • 46 • 47 271


GS3212C-10000 to GS3215C-14503)
272

GS3212C-10000 to GS3215C-14503)
Part No. 1272217GT GS™-30 • 32 • 46 • 47 273


GS3212C-10000 to GS3215C-14503)
274 GS™-30 • 32 • 46 • 47 Part No. 1272217GT


GS3212C-10000 to GS3215C-14503)
275

(from serial number GS3214A-135715 to GS3215A-141898, GS3215C-14504)
276

Part No. 1272217GT GS™-30 • 32 • 46 • 47 277


278 GS™-30 • 32 • 46 • 47 Part No. 1272217GT


279

280

(from serial number GS3215A-141899, GS3216P-142676 to GS3216P-146462)
Part No. 1272217GT GS™-30 • 32 • 46 • 47 281


282 GS™-30 • 32 • 46 • 47 Part No. 1272217GT


283

284

Part No. 1272217GT GS™-30 • 32 • 46 • 47 285


286 GS™-30 • 32 • 46 • 47 Part No. 1272217GT


287

(from serial number GS3211A-110000 to GS3214A-135715, GS3212C-10000 to GS3215C-14377,
GS4612A-110000 to GS4614A-135366, GS4612C-10000 to GS4615C-14503,
GS4613D-101 to GS4615D-1303)
288

GS4613D-101 to GS4615D-1303)
Part No. 1272217GT GS™-30 • 32 • 46 • 47 289


GS4613D-101 to GS4615D-1303)
290 GS™-30 • 32 • 46 • 47 Part No. 1272217GT


GS4613D-101 to GS4615D-1303)
291

(from serial numbers GS3214A-135715 to GS3215A-141898, GS3215C-14378,
GS4614A-135367 to GS4615A-137959, GS46C-14504, GS4615D-1304)
292

GS4614A-135367 to GS4615A-137959, GS4615C-14504, GS4615D-1304)
Part No. 1272217GT GS™-30 • 32 • 46 • 47 293


GS4614A-135367 to GS4615A-137959, GS4615C-14504, GS4615D-1304)
294 GS™-30 • 32 • 46 • 47 Part No. 1272217GT


GS4614A-135367 to GS4615A-137959, GS4615C-14504, GS4615D-1304)
295

GS4615A-137960, GS4616P-138362 to GS4616P-139710)
296

GS4615A-137960, GS4616P-138362 to GS4616P-139710)
Part No. 1272217GT GS™-30 • 32 • 46 • 47 297


GS4615A-137960, GS4616P-138362 to GS4616P-139710)
298 GS™-30 • 32 • 46 • 47 Part No. 1272217GT


GS4615A-137960, GS4616P-138362 to GS4616P-139710)
299

(from serial numbers GS3216P-146463, GS4616P-139711)
300

(from serial numbers GS3216P-146463, GS4616P-139711)
Part No. 1272217GT GS™-30 • 32 • 46 • 47 301


302

Part No. 1272217GT GS™-30 • 32 • 46 • 47 303


304 GS™-30 • 32 • 46 • 47 Part No. 1272217GT


305

GS4615C-14504, GS4615D-1304 to GS4616D-4432)
306

GS4615C-14504, GS4615D-1304 to GS4616D-4432)
Part No. 1272217GT GS™-30 • 32 • 46 • 47 307


GS4615C-14504, GS4615D-1304 to GS4616D-4432)
308 GS™-30 • 32 • 46 • 47 Part No. 1272217GT


GS4615C-14504, GS4615D-1304 to GS4616D-4432)
309

310

Part No. 1272217GT GS™-30 • 32 • 46 • 47 311


312 GS™-30 • 32 • 46 • 47 Part No. 1272217GT


313

314

Part No. 1272217GT GS™-30 • 32 • 46 • 47 315


(from serial numbers GS4712C-101 to GS4715C-2130,
GS4714D-101 to GS4715D-749)
316

GS4714D-101 to GS4715D-749)
Part No. 1272217GT GS™-30 • 32 • 46 • 47 317


GS4714D-101 to GS4715D-749)
318 GS™-30 • 32 • 46 • 47 Part No. 1272217GT


GS4714D-101 to GS4715D-749)
319

(from serial number GS4715C-2131, GS4715D-750 to GS4716D-3101)
320

Part No. 1272217GT GS™-30 • 32 • 46 • 47 321


322 GS™-30 • 32 • 46 • 47 Part No. 1272217GT


(from serial numbers GS4715C-2131, GS4715D-750 to GS4716D-3101)
323

(from serial number GS4716D-3102)
324

(from serial number GS4716D-3102)
Part No. 1272217GT GS™-30 • 32 • 46 • 47 325

Electrical Schematic • Foot Switch (option) All Models
326
Electrical Schematic • Foot Switch (option) All Models
GS™- 30 • 32 • 46 • 47 Part No. 1272217GT Servic e and R epair M anual October 2023
Part No. 1272217GT GS™-30 • 32 • 46 • 47 327

Service and Repair Manual: GS - 1530/1532 GS - 1930/1932 GS - 2032/2632/3232 GS - 2046/2646/3246 GS - 4047

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Service and Repair Manual: GS - 1530/1532 GS - 1930/1932 GS - 2032/2632/3232 GS - 2046/2646/3246 GS - 4047

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Service and Repair Manual

Serial Number Range

Serial Number Range

Use the links to locate Service Manuals, GS-2046, GS-2646, GS-3246

ii GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Part No. 1272217GT GS™-30 • 32 • 46 • 47 iii

iv GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Serial Number Legend

1. Model 4. Sequence number

1. Model 4. Serial label located on chassis

Part No. 1272217GT GS™-30 • 32 • 46 • 47 v

Do Not Perform Maintenance

vi GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Personal Safety Workplace Safety

Be aware of potential crushing hazards

Part No. 1272217GT GS™-30 • 32 • 46 • 47 vii

Introduction Introduction ........................................................................................................... ii

Section 1 Safety Rules .........................................................................................................vi

Section 2 Specifications ....................................................................................................... 1

viii GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Section 3 Repair Procedures ............................................................................................. 15

Platform Controls ............................................................................................... 17

Ground Controls ................................................................................................. 23

Hydraulic Tank .................................................................................................... 53

Hydraulic Pump .................................................................................................. 54

Part No. 1272217GT GS™-30 • 32 • 46 • 47 ix

Steer Axle Components .....................................................................................74

Non-Steer Axle Components .............................................................................77

Brake Release Hand Pump Components .........................................................78

x GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Scissor Components ......................................................................................... 79

Platform Components ...................................................................................... 150

Battery Charger ................................................................................................ 152

Part No. 1272217GT GS™-30 • 32 • 46 • 47 xi

Section 4 Diagnostics .......................................................................................................155

xii GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Section 5 Schematics........................................................................................................ 188

Hydraulic Schematics ...................................................................................... 198

Part No. 1272217GT GS™-30 • 32 • 46 • 47 xiii

Electrical Schematics – ANSI / CSA Models ..................................................204

xiv GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Electrical Schematic, GS-2032, 2632, 2046, 2646, ANSI / CSA

Electrical Schematics – CE and Australia Models ........................................ 258

Part No. 1272217GT GS™-30 • 32 • 46 • 47 xv

Electrical Schematic, GS-2032, 2632, 2046, 2646, AS / CE

Electrical Schematic – Foot Switch (option) All Models ..............................326

xvi GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Machine Specifications Platform Overload Pressure Transducer

Part No. 1272217GT GS™-30 • 32 • 46 • 47 1

Tires and wheels

2 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Performance Specifications GS-4047

Platform stowed, fast 2.2 mph GS-1530, GS-1532, GS-2032, 30%

Platform raised 0.5 mph

Part No. 1272217GT GS™-30 • 32 • 46 • 47 3

Performance Specifications GS-4047

4 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Performance Specifications GS-4047

Part No. 1272217GT GS™-30 • 32 • 46 • 47 5

Performance Specifications Rated work load at full height, maximum

6 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Hydraulic Oil Specifications Do not top off with