Doc # SPP – WI – 01-15

PLANTS & EQUIPMENTS STARTUP INSTRUCTIONS Rev # 00

Rev Date:12/08/2021

Activity Designation Signature

Prepared & Reviewed By Manager/SPP In charge

Approved By Director

Change Record
Date Doc. # Rev. # Reason of Change Approved By
00 Initial Release

Page 1 of 16
 Doc # SPP – WI – 01
PLANT STARTUP SEQUENCE (LINE 1 & 2) Rev # 00
Rev Date:12/08/2021

Pulp Type: Virgin Fiber

Line # 1
Startup Sequence Shutdown Sequence
Shut off the pulper and wash/clean it with
Prepare the required amount of pulp by
water. Flush the lines and clean the pulper
1 taking the available raw material in the 1
Area.
Pulpers (Star &Worm)

If the raw material include (Tissue & Wash and clean the Chest # 1, Turbo, Vibrating
2 Extra Bright) then pas it into chest # 1 2 Screen washer # 2 and their Connected lines.
otherwise pas it into chest # 4.
Now Tissue and Extra Bright Pulp will
Wash and clean the Chest # 4, and the Refiners
take in chest # 4 after screening and
3 3 with their connected pipe line.
washing via Turbo , HDC, Johnson Screen
and washer # 2
Wash/ Clean the Chest # 13 and its Connected
Now Refine this pulp via Refiner and store it
4 4 lines.
in Chest # 13

Line # 2
Startup Sequence Shutdown Sequence
Prepare the required amount of pulp by Shut off the pulper and wash/clean it with
1 taking the available raw material in the 1 water. Flush the lines and clean the pulper
pulpers (Star &Worm) Area.

Pass This Pulp into Chest # 9 Through Wash and Clean Chest # 9 and 10 their lines
2 2
HDC, it is Reservoir Chest. also

Wash and Clean Chest # 9 and 10 their lines

3 Now pass this pulp in Chest # 10. 3
also

Now Thoroughly wash Refiner lines for 10

This Pulp will be required via, DDR, (1 and 2)
4 4 minutes and Refiners, Chest # 11 and 12
and will store in chest # 11 & 12.
their connected lines.

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 Doc # SPP – WI – 02
PLANT STARTUP SEQUENCE (LINE 1) Rev # 00
Rev Date:12/08/2021

Pulp Type: Recycle Fiber

Line # 1
Startup Sequence Shutdown Sequence
1 Prepare the required amount of pulp by
Shut off the pulper and wash/clean it with water.
taking the available raw material in the
Flush the lines and clean the pulper Area.
pulpers (Star& Worm)
2 Pass the Pulp in Storage tank # 1 and # 2 if
Wash and clean the Chest # 1, HDC, Turbo,
level is full, otherwise pass it directly in
Vibrating Screen and their Connected lines.
Chest # 1
3 Wash/ Clean the Chest # 10 and its Connected
Now pass the pulp Through HDC, Turbo,
lines.
and store it in Chest # 3 for further process.
4 Now pass this pulp Through LDC's, High
Pressure screen and finally drop it in Chest
# 10
5 Now further process this pulp through DIP
plant for better quality concerns.

DIP Section # 1 DIP Section # 1

1
Open high Pressure pump Shut off Chest # 10 pump

2
Open Chest # 10 Pump With pulp stock Shut off the Circulation pumps & Vacant Flotation
flowing in level box then tank with pulp
3
Open Pumps # ( 02,03,04,05 Circulation Flush out all pipelines and Chests connected with
Pump) flotation tank
4
Finally Processed Pulp is in Chest # 11

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 Doc # SPP – WI – 03
PLANT STARTUP SEQUENCE (LINE 1) Rev # 00
Rev Date:12/08/2021

DIP Section # 2 DIP Section # 2

1 Open H.P.P ( For wire Cleaning and
Shut off Chest # 11 pump & fine Screen # 2 pump
Washing)
2 Open Flushing water in fine screens & flush for 5
Start high speed washer from PLC
minutes
3 Start fine screen # 1 from DIP panel
Shut off Fine screen # 1 & # 2
(Never Forget sealing water)
4 Start Fine screen # 2 from DIP panel Shut off the main motor of high speed washer &
(Never forget sealing water) discharge screw
5
Start Fine screen # 2 Pump from DIP penal Shut off high pressure pump
6 Flush out all pipelines and Chests connected with
Start fine Screen # 1 pump from PLC.
high speed washer
7 Finally processed pulp is in Ch # 14
8 Start Agitation of Ch # 14
9 Open Dilution Pumps to dilute pulp for
further process.

DIP Section # 3 DIP Section # 3

1 Open high Pressure pump(For sealing
Shut off chest # 14 pump.
water & heat exchanger)
2 Start Disperser with no load from
PLC(Before startup check it’s all inter Unload Twin wire press rolls
locking lubrication, sealing, feeding screw,
steam Loop
3 Start flushing of disc heat disperser system &
Start Twin wire press & open its shower continue it for 30 minutes

4 Start discharge screw, heating tube, Shut off Disperser, all screws and Twin wire press
shredder screw, plug screw
5 Start the feed pump # 14 of Twin Wire
Press
6 When pulps starts coming in Disperser,
open steam & its control loop
7 Finally processed pulp is in Ch # 17, Open
Dilution & use Pulp for further Process

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 Doc # SPP – WI – 04
PLANT STARTUP SEQUENCE (LINE 2) Rev # 00
Rev Date:12/08/2021

Pulp Type: Recycle Fiber

Line # 02

Startup Sequence Shutdown Sequence

01 Prepare the required amount of pulp by Shut off the pulper and wash/clean it with water.
taking the available raw material in the Flush the lines and clean the pulper Area.
pulpers (Star &Worm)
02
Wash and clean the Chest # 9, HDC, Turbo,
Pass the pulp in Chest # 9 Via HDC
Vibrating Screen and their Connected lines.
03
Now Process the pulp Through, Turbo Wash/ Clean the Chest # 10 and its Connected
Separator, LDC's and High pressure Screen lines.
04 Now drop the pulp in Chest # 10 for
further processing it through DIP plant

DIP Section # 1 DIP Section # 1

01
Open high Pressure pump Shut off Chest # 10 pump

02 Open Chest # 10 Pump With pulp stock Shut off the Circulation pumps & Vacant Flotation
flowing in level box then tank with pulp

03
Open Pumps # ( 02,03,04,05 Circulation Flush out all pipelines and Chests connected with
Pump) flotation tank

04
Finally Processed Pulp in Chest # 11

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 Doc # SPP – WI – 05
PLANT STARTUP SEQUENCE (LINE 2) Rev # 00
Rev Date:12/08/2021

DIP Section # 2 DIP Section # 2

01 Open H.P.P ( For wire Cleaning and Washing) Shut off Chest # 11 pump & fine Screen # 2 pump

02 Start high speed washer from PLC Open Flushing water in fine screens & flush for 5
minutes
03 Start fine screen # 1 from DIP panel from PLC (
Shut off Fine screen # 1 & # 2
Never Forget sealing water)
04 Start Fine screen # 2 from DIP panel (Never Shut off the main motor of high speed washer &
forget sealing water) discharge screw
05 Start Fine screen # 2 Pump from DIP penal Shut off high pressure pump
06 Start fine Screen # 1 pump from PLC. Flush out all pipelines and Chests connected with
high speed washer
07 Finally processed pulp is in Ch # 14
08 Start Agitation of Ch # 14

09 Open Dilution Pumps to dilute pulp for further

process.

DIP Section # 3 DIP Section # 3

01 Open high Pressure pump(For sealing water & Shut off chest # 14 pump
heat exchanger)
02 Start Disperser with new load from
PLC(Before startup check it’s all inter locking Unload Twin wire press rolls
lubrication, sealing, feeding screw, steam
Loop
03 Start flushing of disc heat disperser system &
Start Twin press & open its shower
continue it for 30 minutes
04 Start discharge screw, heating tube, shredder Shut off Disperser, all screws and Twin wire press
screw, plug screw
05 Start the feed pump # 14 of Twin Wire Press
06 When pulps starts coming in Disperser, open
steam & its loop
07 Finally process pulp is in Ch # 17
08 Open Dilution & use Pulp for further Process

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 Doc # SPP – WI – 06
SPP EQUIPMENTS WORKING INSTRUCTION Rev # 00
Rev Date:12/08/2021

STAR PULPER

Startup procedure Shutdown procedure

01
After passing the pulper, shut off pulp auto valve and now
Start feeding the recycle raw material in the pulper
wash and clean the pulper with fresh water.

02 When 50% of the total feeding Open the back water

in the pulper, Now start the pulper & continue feeding During this pulper impeller should be in the running
and watering the pulper until the volume of the condition
pulper reaches 20m3 maintain consistency at 5% for
virgin fiber and 8% for recycle fiber.
03 For Virgin raw material fill the pulper with water and
raw material to the20m3 volume and start the pulper
Now the pulper is ready for the next batch preparation.
give 15 minutes for slushing and passing. Open the
auto pulp valve and pass the pulper properly and
close the valve.
04 If there is any contaminants retain on the pulper
screen, open auto drain valve and dispose of these
contaminants and close the valve.

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 Doc # SPP – WI – 07
SPP EQUIPMENTS WORKING INSTRUCTION Rev # 00
Rev Date:12/08/2021

WORM PULPER

Startup procedure Shutdown procedure

01 Open the back water in the pulper, Now start the

After passing the 2ndry pulper reject in trammel screen,
pulper & continue feeding and watering the pulper
shut off its auto drain valve
until the volume of the pulper reaches 15m3
02 Maintain consistency at 10% for virgin fiber and 15%
Wash and clean the both pulpers with fresh water.
for recycle fiber.

03 Raw material weight is 1500 kg for virgin and 2250kg During this pulper impeller should be in the running
for recycle. condition

04 For Virgin raw material fill the pulper with water and
raw material to 15m3 volume and start the pulper
After that open the drain auto valve and drain the pulper
give 15 minutes for slushing and passing. Open the
and close the drain valve and shut off the pulper.
auto pulp valve of worm pulper and auto dilution
valve, auto pulp valve of secondary pulper.

05 Now start the pulp and pass the pulper properly and
close the all valves except the dilution valve of
secondary pulper.
If there is any contaminants retain on the secondary
pulper screen, open its auto drain valve and dispose
of these contaminants in trammel screen for further
screen the pulp and final reject.

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 Doc # SPP – WI – 08
SPP EQUIPMENTS WORKING INSTRUCTION Rev # 00
Rev Date:12/08/2021

High Density Cleaner

Startup procedure Shutdown procedure

01 Feed the pulp Tangentially at the top of the Flush the HDC with fresh water and close the feed
HDC. pump.

02 Adjust the flow and consistency according to

the process requirement.

03
Due to centrifugal force vortex will create and
cause the high density particles to flow down
to the lower part of HDC, Here these particles
are drained via automatic drain

04 Pressure difference of feed and accept should

be 1 bar.

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 Doc # SPP – WI – 09
SPP EQUIPMENTS WORKING INSTRUCTION Rev # 00
Rev Date:12/08/2021

Turbo Separator

Startup procedure Shutdown procedure

01 Start the turbo motor. Close the feed pump.

02 Feed the pulp by adjusting the flow and

Open dilution water.
consistency according to the requirement.

03 Due to the rotation of impeller, centrifugal

force will generate that will through the
oversized particle toward reject line, while Wash and clean turbo and its connected pipelines.
same size particles will pass through the mesh
of turbo and go to the accept line.

04 Shut off the main motor.

Open the reject valve at 25% position and set
the feed and accept pressure difference at 0.5
Bar.

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 Doc # SPP – WI – 10
SPP EQUIPMENTS WORKING INSTRUCTION Rev # 00
Rev Date:12/08/2021

LDC’s (LOW DENSITY CLEANERS)

Startup procedure Shutdown procedure
01 Fill the bottom tank of all stages with Flush the LDC with fresh water and close the feed
fresh/back water. pump
02 Start 4th,3rd,2nd and 1st stage pump
03 Feed the pulp Tangentially at the top of the
LDC.
04 Adjust the flow and consistency according to
the process requirement.
05 Due to centrifugal force vortex will create and
cause of the high density particles to flow down
to the lower part of LDC, Here these particles
are drained.

06 Pressure difference of feed and accept should

be 1.5 bar.

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 Doc # SPP – WI – 11
SPP EQUIPMENTS WORKING INSTRUCTION Rev # 00
Rev Date:12/08/2021

High Pressure Screen

Startup procedure Shutdown procedure

01
Open sealing water. Stop feed pump

02
Fill the high pressure screen with water Open the fresh water in the screen for 5 minutes.

03
Close exhaust valve on screen cover. Stop fine screen motor.

04
Start Screen motor. Disconnect the power supply to the equipment

05
Put the accept valve opening to 65% open, the
Close the sealing water.
Reject valve open to 20%

06
Pressure difference of feed and accept should
For long duration shut, Empty the equipment
be 1.5 Bar

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 Doc # SPP – WI – 12
SPP EQUIPMENTS WORKING INSTRUCTION Rev # 00
Rev Date:12/08/2021

Washer (Filter)

Startup procedure Shutdown procedure

01
Open the fresh water and back water. Shut off the feed pump.

02
Wet the washer screen with water. Flush the filter with fresh water.

03
Start the main Drum roll motor and turn over
Close the main motor.
roll

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 Doc # SPP – WI – 13
SPP EQUIPMENTS WORKING INSTRUCTION Rev # 00
Rev Date:12/08/2021

Refiner (TDR)

Startup procedure Shutdown procedure

01 Open the sealing water. Put the disk on load according to the SR requirement.

02 Starts the refiner at unload condition. Close the feed pump

03 Open the fresh water to wash the Refiner and its
Open the feed pump and start the pulp flow connected pipelines.
according to the capacity of the Refiner at 2Bar

04 Put the disc on load according to the SR Shut off the main motor and close the sealing water.
requirement.

Refiner (DDR)
Startup procedure Shutdown procedure
01 Open the sealing water. Unload the disk.
02 Starts the refiner at unload condition from PLC
Close the feed pump
room.
03 Open the feed pump and start the pulp flow
Open the fresh water to wash the Refiner and its
according to the capacity of the Refiner at 1.5
connected pipelines
Bar.
04 Put the disk on load according to the SR Shut off the main motor and close the sealing water
requirement (It will be done automatically from valve.
PLC when the pulp pressure existence between
the disks will appear

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 Doc # SPP – WI – 14
SPP EQUIPMENTS WORKING INSTRUCTION Rev # 00
Rev Date:12/08/2021

Vibrating Screen

Startup procedure Shutdown procedure

01
Start the vibrating screen. Stop the pulp flow

02
Open the shower water. Stop the Shower water.

03
Start the pulp flow. Shut off the vibrating screen.

04
Store the reject and discard.

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 Doc # SPP – WI – 15
SPP EQUIPMENTS WORKING INSTRUCTION Rev # 00
Rev Date:12/08/2021

De Flaker
Startup procedure Shutdown procedure

Unload the disks.

01 Open the sealing water.

02 Start the Deflaker with no load Stop the pulp flow.

03 Start the pulp flow Stop the Deflaker.

Load the Deflaker according to the quality

04 requirement
Stop the sealing water.

Page 16 of 16