SECTION 7 FRAME & BODY

B20D 6X4 AND 6X6 ADT

7-1
CAB ASSEMBLY

P008342

B20D 6X4 AND 6X6 ADT REV 0

7-2
 CAB ASSEMBLY

I Vin Series
Q 6 6
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 4 6
M To:
1 207811 1 CAB, B30D X X

B20D 6X4 AND 6X6 ADT REV 0

7-3
CAB SHELL AND RELATED PARTS

17 10 18
18 19
11 12
19
18
20
9
9 11
20 10

25
26
16
7
9 14
8 20

17
18
24
20 15
9 13
9
20 20
24
7
10
11
27 28
24
11
5
10

24 2
3
11 1
21

P008628

B20D 6X4 AND 6X6 ADT REV 0

7-4
 CAB SHELL AND RELATED PARTS

I Vin Series
Q 6 6
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 4 6
M To:
1 202055 1 SHELL, CAB, SMALL, YELLOW #D X X Includes Item 6
2 207871 1 ROOF, CAB, YELLOW #D X X
3 207799 1 SEAL, BONNET, CAB INTERFACE X X
5 101307 4 WASHER, FLAT X X
6 207825 1 INSULATION, FIREWALL X X
7 203264 6 GROMMET, BLANK X X
8 173449 1 HANDRAIL, CAB, ROOF X X
9 207881 9 GASKET, GRAB HANDLE X X
10 100090 22 SCREW, HEX HEAD X X
11 100370 19 WASHER, HARDENED X X
12 176443 1 GUARD, WINDOW, REAR X X
13 173458 1 PLT, MTG, LHS, GUARD, WINDOW X X
14 174676 1 PLT, MTG, RHS, GUARD, WINDOW X X
15 181880 1 HANDLE,CAB,LHS,TOP,REAR,30 D# X X
16 173444 1 HANDRAIL, CAB, RHS, REAR X X
17 100210 4 SCREW, HEX HEAD X X
18 100424 8 WASHER, HARDENED X X
19 100316 4 NUT, NYLOC X X
20 176312 9 SHIM, GRAB HANDLE BRACKET X X
21 100086 1 SCREW, HEX HEAD X X
24 206587 23 HEXSERT X X
25 100121 2 SCREW, HEX HEAD X X
26 140742 2 O-RING X X
27 208104 AR GASKET X X

B20D 6X4 AND 6X6 ADT REV 0

7-5
CAB WINDOWS

2
8

FOR DETAIL OF DOOR

WINDOW REFER CAB
DOOR ASSEMBLY

4 3
9

6
P008392

B20D 6X4 AND 6X6 ADT REV 0

7-6
 CAB WINDOWS

I Vin Series
Q 6 6
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 4 6
M To:
1 206422 1 WINDOW,RHS,SLIDING,B30D X X
2 207874 1 SEAL,WINDOW,RHS,SLIDING,B30D X X
3 206418 1 WINDOW,CURVED,B30D X X
4 207873 1 SEAL,WINDOW,CURVED,B30D X X
5 206420 1 WINDOW,LHS,FRONT,B30D X X
6 207876 1 SEAL,WINDOW,LHS,FRONT,B30D X X
7 206421 1 WINDOW,REAR,B30D X X
8 207875 1 SEAL,WINDOW,REAR,B30D X X
9 208103 AR GASKET, 5X5 ROLL STOCK, B30D X X

B20D 6X4 AND 6X6 ADT REV 0

7-7
CAB DOOR ASSEMBLY

19
6 1
2

20
4
3
15
16

10
11

9
12

23

7
13 22

14
17

21

18

P008394

B20D 6X4 AND 6X6 ADT REV 0

7-8
 CAB DOOR ASSEMBLY

I Vin Series
Q 6 6
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 4 6
M To:
1 206414 1 DOOR, MAIN, YELLOW, D# ADT X X Includes Item 2, Seal
2 206416 1 SEAL, DOOR, MAIN X X
3 207877 1 SEAL, WINDOW, DOOR, SLIDING X X
4 206419 1 WINDOW, DOOR, SLIDING X X
5 100837 18 CAPSCREW, CSK, SOCHD, S/S X X
6 206415 3 HINGE, EXTERIOR X X
7 206451 2 BKT, STRAP, DOOR X X
8 206453 1 RUBBER, STRAP, DOOR X X
9 100832 4 CAPSCREW, CSK, SOCHD, S/S X X
10 100835 2 CAPSCREW, BUT, SOCHD, S/S X X
11 100615 2 WASHER, FLAT X X
12 206439 1 HANDLE, CAB INTERIOR X X
13 100833 2 CAPSCREW, CSK, SOCHD, S/S X X
14 161086 1 SPACER, BLOCK, DOOR STRAP X X
15 100830 6 SCREW, PANHD, SELFTAP, S/S X X
16 100838 6 WASHER, FLAT X X
17 206461 1 PANEL, INTERIOR, MAIN DOOR X X
18 206465 1 STRUT, CAB, 4040 X X
19 176431 1 SHIM, EXTERIOR HINGE X X
20 208103 AR GASKET, 5X5 ROLL STOCK, B30D X X
21 176423 1 SPACER X X
22 207266 6 HEXSERT X X
23 206585 2 HEXSERT X X

B20D 6X4 AND 6X6 ADT REV 0

7-9
DOOR LATCH

61

19 66 81 83 7

20
2
62

80

82

75

15
4

63

E09840301 SH2

B20D 6X4 AND 6X6 ADT REV 0

7-10
 DOOR LATCH

I Vin Series
Q 6 6
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 4 6
M To:
2 100061 4 WASHER,FLAT X X
4 100063 4 WASHER,HARDENED X X
7 100081 4 SCREW,HEXHD X X
15 100189 4 SCREW,HEXHD X X
19 100281 2 NUT,HEXAGON X X
20 100308 1 STUD,M6X40ACC/LINK,B30C X X
61 200779 2 TIE ROD END,6MM X X
62 201508 2 MTG BKT:TRI/MARK X X
63 201509 1 TRI/MARK:GASKET X X
66 206274 1 GUARD,STRIKER PIN MKII X X
75 207230 1 TRI/MARK,LH HOUSING,B40B X X
80 207366 1 LATCH,LH,TRI/MARK,B40D X X
81 207375 1 BOLT,STRIKER,TRIMARK,B40D X X
82 207647 1 KNOB,BIN TIP X X
83 176306 1 WASHER,CAB X X

B20D 6X4 AND 6X6 ADT REV 0

7-11
DOOR, HVAC SYSTEM

1 11

4
12

8
2 9
3
7
6 7
15

14
10
13

P008393

B20D 6X4 AND 6X6 ADT REV 0

7-12
 DOOR, HVAC SYSTEM

I Vin Series
Q 6 6
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 4 6
M To:
1 206412 1 DOOR,HAVC,RHS,B30D X X Incudes Items 11 and 12
2 100092 2 BOLT,HEXHD X X
3 100370 2 WASHER,HARDENED X X
4 100837 18 CAPSCREW,CSK,SOCHD X X
5 206415 3 HINGE,EXTERIOR,B30D X X
6 100312 1 NUT,NYLOC X X
7 100062 1 WASHER,FLAT X X
8 206491 1 STRUT,CAB,4044,B30D X X
9 100731 3 SCREW,HEXHD X X
10 181684 1 MTG,HVAC,HATCH DOOR,STRUT,B30D X X
11 207878 1 SEAL,DOOR,HVAC,RHS,B30D X X
12 207868 1 GASKET,HVAC FRESH AIR,B30D X X
13 206437 3 HEXSERT X X
14 206587 2 HEXSERT X X
15 140029 2 O RING X X

B20D 6X4 AND 6X6 ADT REV 0

7-13
CAB MOUNTINGS

3
1

2
4

174496

B20D 6X4 AND 6X6 ADT REV 0

7-14
 CAB MOUNTINGS

I Vin Series
Q 6 6
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 4 6
M To:
1 17449601 1 BASE PL, MTG,CAB,FRT LHS,B30D X X
2 17449702 2 GUSSET X X
3 17449603 1 GUSSET PL, MTG, CAB, B30D X X
4 17449604 1 PLT,CAB POLE PIVOT,B30D X X
5 17449605 1 PLT,CAB POLE PIVOT,B30D X X
6 17449606 1 PLT,BASE,CAB POLE PIVOT,B30D X X
7 188019 1 MTG,WELD ON,CAB(FOR M16),B30D X X

B20D 6X4 AND 6X6 ADT REV 0

7-15
REAR VIEW MIRROR BRACKETS

30

THESE WASHERS MOUNT

28 ON EITHER SIDE OF THE
LOCATING BUSH

10

19

66

48
52
HANDRAIL ON FRONT
OF CAB ROOF

40 3

15

46
18
47
67

8
20
35
37
76
38

E09840301 SH3

B20D 6X4 AND 6X6 ADT REV 0

7-16
 REAR VIEW MIRROR BRACKETS

I Vin Series
Q 6 6
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 4 6
M To:
3 100062 8 WASHER, FLAT X X
5 100064 4 WASHER, FLAT X X
8 100090 6 SCREW,HEXHD X X
10 100112 2 BOLT X X
15 100238 8 SCREW, HEXHD X X
18 100316 2 NUT,NYLOC X X
19 100359 2 WASHER,FENDER X X
20 100370 4 WASHER,HARDENED X X
28 101309 4 WASHER,FENDER X X
30 166533 4 SPIGOT,M10,MIRROR BKT,B40D X X
35 173463 1 PLT,MTG,MIR,RH,ADT,D# X X
37 176214 1 PLATE,MTG,MIR/BKT,LH,ADT,D# X X
38 176303 4 SHIM,1.6MM,MIRROR BKT,B30D X X
40 176379 2 WASHER,SPRING RET,MIR BKT,B40D X X
46 183184 1 MTG,LH MIRROR,B30D X X
47 183183 1 MTG,RH,MIRROR,B30D X X
48 183456 2 PIN ASSEMBLY,LOCATING,MIR,B40D X X
52 201666 2 SPRING:BIN HEAT-BALL JOINT=ADT X X
66 207299 2 BUSH,LOCATING,MIR/BKT,D# ADT X X
67 207300 2 BUSH,SWIVEL,MIR/BKT,D# ADT X X
68 207301 2 WASHER,NYLON X X
76 207863 2 GASKET,LOWER MIRROR BKT,B30D X X

B20D 6X4 AND 6X6 ADT REV 0

7-17
REAR VIEW MIRROR ELECTRICAL KIT

6 4
9

12

7
8

10

5
7

260767

B20D 6X4 AND 6X6 ADT REV 0

7-18
 REAR VIEW MIRROR ELECTRICAL KIT

I Vin Series
Q 6 6
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 4 6
M To:
1 260767 1 KIT,MIRRORS,ELECT ADJ,B40D X X
2 206945 2 MOUNTING,RUBBER,D#,USED WITH X X
3 207031 1 SWITCH, ELEC MIRRORS, BRITAX X X
4 207057 1 LENS, MIRROR DEFROST X X
5 207402 1 MIRROR,ELEC.RHS,D# ADT X X
6 207401 1 MIRROR,ELEC.LHS,D# ADT X X
7 207403 2 MIRROR,MANUAL,D# ADT X X
8 207453 1 CONDUIT,670MM,RIBBED BLACK X X
9 207454 1 CONDUIT,584MM,RIBBED,BLACK X X
10 207662 2 CONDUIT,670MM,RIBBED BLACK X X
11 204946 1 SWITCH, 2 POS, NU LOOK, SWF X X
12 207446 1 SWITCH,MIRROR DEFROST,COMPLETE X X

B20D 6X4 AND 6X6 ADT REV 0

7-19
CAB INTERIOR COMPONENTS

20
4 4
2
3 3

21
9

19 5

4
3
6
8
9

15

22
7
16

4
11 18
12

13
3 12

12
25 17

14

26
23
24
10
P008389

B20D 6X4 AND 6X6 ADT REV 0

7-20
 CAB INTERIOR COMPONENTS

I Vin Series
Q 6 6
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 4 6
M To:
1 201990 2 PLATE, COVER, RADIO X X
2 207879 1 STRAP, COAT, CAB X X
3 100830 9 SCREW, PANHD, SELFTAP X X
4 100838 9 WASHER, FLAT X X
5 206445 1 HAMMER/ HOLDER, EMERG EXIT X X
6 220397 1 HOOK, CLOTHES X X
7 206439 3 HANDLE, CAB INTERIOR X X
8 100835 9 CAPSCREW, BUT, SOCHD X X
9 100615 9 WASHER, FLAT X X
10 181860 1 ARM, WHEEL SPANNER,D# X X
11 100799 2 BOLT, WING X X
12 100062 6 WASHER, FLAT X X
13 171508 2 CLAMP, WHEEL SPANNER, D# X X
14 206454 2 ASHTRAY X X
15 207968 2 COVER, SPEAKER X X
16 176340 1 BRACKET, FIRE EXTINGUISHER, CAB X X
17 100312 2 NUT, NYLOC X X
18 100731 2 SCREW, HEX HEAD X X
19 206449 1 SUN VISOR X X
20 NSI 1 BRACKET X X
21 NSI 2 SCREW X X
22 206585 6 HEXSERT X X
23 206437 2 HEXSERT X X
24 181861 1 SOCKET, M30, WHEEL SPANNER,D# X X
25 100677 2 BOLT,EYE X X
26 100676 2 BOLT,EYE X X

B20D 6X4 AND 6X6 ADT REV 0

7-21
CAB INTERIOR HATCHES AND LIDS

1
3
5
6

29 7

28 13
3
12
10
28 10

3 9
31
2
32

24

13
3 2
3

25 12
27

11
22 21 26 17 18
19 16

26
29
30
12
20

4
3 10
23

28 8
9 30

P008376

B20D 6X4 AND 6X6 ADT REV 0

7-22
 CAB INTERIOR HATCHES AND LIDS

I Vin Series
Q 6 6
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 4 6
M To:
1 206464 1 PANEL, LEVER, ZF, B30D X X
2 100834 7 CAPSCREW, BUT X X
3 100615 17 WASHER, FLAT X X
4 100835 15 CAPSCREW, BUT X X
5 207985 1 LID, COOLER BOX, CAB X X Includes Item 6, Gasket
6 207866 1 GASKET, COOLER BOX X X
7 206441 2 HINGE, INTERIOR X X
8 206442 2 LATCH, COOLER BOX X X
9 206444 2 RUBBER, LATCH, COOLER BOX X X
10 100842 6 POP RIVET X X
11 206413 2 HINGE, INTERIOR X X
12 100832 12 CAPSCREW, SOC HEAD X X
13 100836 4 CAPSCREW, BUT X X
16 206450 1 LID, TOOLBOX, CAB X X Includes Item 30, Gasket
17 100309 4 NUT, NYLOC X X
18 100063 4 WASHER, FLAT X X
19 207880 1 STRAPS, COOLER, CAB X X
20 100840 4 POP RIVET X X
21 207872 1 HATCH, ELECTRICAL X X
22 207917 1 PAD, HATCH, ELECTRICAL X X
23 207864 1 GASKET, ELECTRICAL HATCH X X
24 206462 1 PANEL, INSTRUMENT FACE X X
25 207869 2 HINGE, INSTRUMENT FACE X X
26 100830 2 SCREW, PAN HEAD, SELFTAP X X
27 176432 2 PLT, CAPTIVE, INTER HINGE X X
28 206585 9 HEXSERT X X
29 207266 8 HEXSERT X X
30 208104 AR GASKET, 5X15 X X
31 208085 1 BLANK, MIRROR SWITCH, B30D X X
32 100872 1 SCREW, PANHD SELFTAP, 4.2X9.5 X X

B20D 6X4 AND 6X6 ADT REV 0

7-23
CAB INTERIOR TRIM

2
1

11

7
8

9
6

10

P008390 A

B20D 6X4 AND 6X6 ADT REV A

7-24
 CAB INTERIOR TRIM

I Vin Series
Q 6 6
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 4 6
M To:
1 207919 1 COVER, A PILLAR, RHS X X
2 207921 1 COVER, B PILLAR, RHS X X
3 207918 1 COVER, A PILLAR, LHS X X
4 207920 1 COVER, B PILLAR, LHS X X
5 206458 1 MAT, FLOOR, CAB X X
6 206446 1 MAT, TOOLBOX, CAB X X
7 206447 1 PLATE, STEP, CAB X X
8 100833 3 CAPSCREW X X
9 100832 2 CAPSCREW X X
10 207266 5 HEXSERT X X
11 208614 AR 3M DUAL LOCK X X AEB***********262

B20D 6X4 AND 6X6 ADT REV A

7-25
ROOF INTERIOR LINERS AND HATCH

32 8
9 4

32

6
9 8 5
3 5 9
7

3
2
6

5
1
3

20
27 2
28
29
28 27

8
8 25
21
30
22
24
23 32

26
19
16

18
18 17 10

17
13

31
16 11
6
6
14 15 5
12
6

5 P008391

B20D 6X4 AND 6X6 ADT REV 0

7-26
 ROOF INTERIOR LINERS AND HATCH

I Vin Series
Q 6 6
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 4 6
M To:
1 207882 1 HOODLINER, FRONT X X
2 100830 11 SCREW, PAN HEAD, SELFTAP X X
3 100838 12 WASHER, FLAT X X
4 206460 1 HOODLINER, REAR X X Includes Item 32, Gasket
5 100835 5 CAPSCREW, BUT X X
6 100615 7 WASHER, FLAT X X
7 100829 1 SCREW, PAN HEAD, SELFTAP X X
8 100310 5 NUT, NYLOC X X
9 100421 5 WASHER, FENDER X X
10 206459 1 HATCH, HOODLINER X X Includes Item 32, Gasket
11 176298 1 PLT, STRIKE PIN, ROOF LATCH X X
12 100836 4 CAPSCREW, BUT X X
13 100832 4 CAPSCREW, SOC HEAD X X
14 176311 AR SHIM, INTERIOR HINGE X X
15 206441 2 HINGE, INTERIOR X X
16 206583 6 COWLING, SPLIT X X
17 100312 2 NUT, NYLOC X X
18 100062 2 WASHER, FLAT X X
19 207495 1 STRUT, CAB X X
20 206288 1 LATCH, PUSH BUTTON X X
21 100081 4 SCREW, HEX HEAD X X
22 100061 4 WASHER, FLAT X X
23 100316 1 NUT, NYLOC X X
24 207375 1 BOLT, STRIKER, TRIMARK X X
25 207365 1 LATCH, RH X X
26 176304 1 MTG, ROOF LATCH STRIKE PIN X X
27 200779 2 TIE ROD END X X
28 100281 2 NUT, HEXAGON X X
29 100849 1 STUD, FULL THREAD X X
30 176306 2 WASHER, CAB X X
31 181679 1 MTG, ROOF HATCH, STRUT X X
32 208104 AR GASKET X X

B20D 6X4 AND 6X6 ADT REV 0

7-27
STEERING COLUMN

B20D 6X4 AND 6X6 ADT REV 0

7-28
 STEERING COLUMN

I Vin Series
Q 6 6
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 4 6
M To:
1 204036 1 COLUMN, STEERING X X
2 176327 1 SPACER, STEERING COLUMN X X
3 101356 2 BOLT, HEX HEAD X X
4 101364 1 NUT, HEXAGON X X
5 204600 1 STEERING WHEEL X X
6 204438 1 CAP, STEERING WHEEL X X
7 204110 1 BOOT, STEERING COLUMN X X
8 204111 1 GUARD, TELESCOPIC X X
9 204112 1 SCREW, ADJUSTING HANDLE X X
10 204113 1 NUT, ADJUSTING HANDLE X X
11 204114 1 KNUCKLE X X
12 204115 2 SPACER, SPLINED X X
13 204170 1 BASE ASSEMBLY X X
14 205422 1 SUPPORT X X
15 205423 1 SHAFT X X
16 205424 1 NUT X X
17 205425 1 SHAFT, SPLINED X X
18 207787 1 COLUMN, BASE X X
19 205427 1 BOLT, STEPPED X X
20 205428 1 SPACER X X
21 205429 1 SHAFT, STEERING X X
22 100085 4 SCREW, HEX HEAD X X
23 100090 2 SCREW, HEX HEAD X X
24 100370 3 WASHER, FLAT X X
25 100314 3 NUT, NYLOC X X

B20D 6X4 AND 6X6 ADT REV 0

7-29
SEATS INSTALLATION

3
5

10 7 4
8
3

3
11 5
9
3
2

P008369

B20D 6X4 AND 6X6 ADT REV 0

7-30
 SEATS INSTALLATION

I Vin Series
Q 6 6
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 4 6
M To:
1 290340 1 SEAT, PNEUMATIC X X
2 100312 5 NUT, NYLOC X X
3 100062 15 WASHER, FLAT X X
4 206309 1 SEAT, TRAINER X X
5 100731 10 SCREW, HEX HEAD X X
6 206443 1 BACKREST, TRAINER X X
7 100197 2 CAPSCREW, SOCHEAD X X
8 161082 2 BOSS X X
9 176308 2 MTG, SEAT, CAB X X
10 100569 6 SCREW, HEX HEAD X X
11 206437 2 HEXSERT X X

B20D 6X4 AND 6X6 ADT REV 0

7-31
SEAT ASSEMBLY

11 12
13
7
19

15

16

14
10

16

5
6

18

17 4

P008397

B20D 6X4 AND 6X6 ADT REV 0

7-32
 SEAT ASSEMBLY

I Vin Series
Q 6 6
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 4 6
M To:
1 290340 1 SEAT ASSEMBLY, PNEUMATIC X X
2 223723 1 COVER, BACK REST X X
3 224919 1 SKIRT, SUSPENSION X X
4 224923 1 TRACK, SET X X
5 224924 1 TETHER BELT, SET X X
6 224920 2 SHOCK ABSORBER X X
7 224922 1 VALVE, AIR X X
8 224921 1 SPRING, AIR X X
9 224918 1 COVER, CUSHION X X
10 224927 1 KNOB, BACK ADJUSTMENT X X
11 224931 1 LUMBAR, TWO WAY X X
12 224941 1 ASSY, ARMREST SET, MKII, UPGRADE X X
13 224929 1 PAD, ARM, RH X X
14 224930 1 PAD, ARM, LH X X
15 224932 2 KNOB, ARM ADJUSTMENT X X
16 224933 1 SEAT BELT, SET X X
17 224934 1 LEVER, HEIGHT ADJUSTMENT X X
18 224936 1 CHASSIS X X
19 224937 1 CUSHION ASSEMBLY X X

B20D 6X4 AND 6X6 ADT REV 0

7-33
AIR DUCTING, HVAC SYSTEM

2 34

2
4
36 37 21
36
39
38
36 2
6 6
6 7 36 4
6
36 36
36 6
36

36 36
6
36

36
36 6
1

2
4
36
6

P008369

B20D 6X4 AND 6X6 ADT REV 0

7-34
 AIR DUCTING, HVAC SYSTEM

I Vin Series
Q 6 6
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 4 6
M To:
1 206499 1 HVAC UNIT, 24V, B30D X X
2 206455 7 VENT, EYEBALL,2 .5" (D58.5) X X
3 100938 3 SCREW, SLOTHD, CSK X X
4 206456 7 ADAPTOR, EYEBALL,2.5" (D58.5) X X
6 204187 AR AIRDUCT X X
7 202346 AR AIR DUCT X X
21 206457 5 VENT, DE-MIST, SHORT, B30D X X
34 206310 4 VENT, E-MIST, LONG, B30D X X
36 200871 20 CABLE TIE X X
37 207867 1 GASKET, HVAC RECIRC, B30C X X
38 207690 1 ROSETTE, AIR OUT, COOLER BOX X X
39 100831 3 SCREW, PAN HD, SELFTAP X X

B20D 6X4 AND 6X6 ADT REV 0

7-35
AIRCON DRIER UNIT AND PIPING

18

37 12 16 17
35 11

36 23

11
10

9
13
35
22

33
32
31
30
14 15

16
27
17 26
19

16
25 26
29
28
24

E9836532 SH2 A

B20D 6X4 AND 6X6 ADT REV 0

7-36
 AIRCON DRIER UNIT AND PIPING

I Vin Series
Q 6 6
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 4 6
M To:
9 204043 1 RECEIVER DRIER, ADT C# X X
10 204042 1 SWITCH, BINARY PRESSURE X X
11 203908 4 P-CLIP X X
12 13005601 1 HOSE, RADIATOR X X
13 13005602 1 HOSE, RADIATOR X X
14 207117 2 P-CLIP X X
15 206585 6 HEXSERT,OPEN X X
16 100061 7 WASHER, FLAT X X
17 100080 6 BOLT X X
18 207175 1 ASSY, DRAIN TUBE, HVAC, B30D X X
19 176088 1 BKT, RECEIVER DRIER, HVAC, B30D X X
22 241146 1 ASSY, HOSE, HVAC, FWAL, DRY, B30D X X
23 241147 1 ASSY, HOSE, HVAC, DRY, UNIT, B30D X X
24 241148 1 ASSY, HOSE, HVAC, UNIT, FWAL, B30D X X
25 910264 1 INSULATION, HOSE, HVAC, B30D X X
26 120679 2 ADAPTOR, SWAGE, BULKHEAD X X
27 176177 1 PLATE, BULKHEAD, FIREWALL, D# X X
28 100054 1 WASHER, SPRING X X
29 100193 1 SCREW, HEXHD X X
30 100062 4 WASHER, FLAT X X
31 100065 4 WASHER, SPRING X X
32 100198 4 SCREW, HEXHD X X
33 200050 2 CLAMP, HOSE X X
35 203588 4 CLAMP, HOSE X X
36 200871 AR CABLE TIE X X
37 206945 2 MOUNTING, RUBBER, X X

B20D 6X4 AND 6X6 ADT REV 0

7-37
AIRCON UNIT

14

13 58 21
47
22
12
57

49

35
48 51 36
37

18
44 32
23 45
46

19

24 21
23 27 17
46

20
27
23 15

39
19

19

27

24
206499

B20D 6X4 AND 6X6 ADT REV 0

7-38
 AIRCON UNIT

I Vin Series
Q 6 6
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 4 6
M To:
12 226021 1 HEATER COIL X X
13 226020 1 EVAPORATOR COIL X X
14 226019 1 AIR FILTER ASSY. X X
15 226018 1 BLOWER ASSY. 24V X X
17 226017 1 THERMOSTAT X X
18 226016 1 MOTORIZED VALVE ASSY. X X
19 226015 3 MOTOR ACTUATOR 12V X X
20 26014 1 COPPER TUBE ASSY X X
21 207178 9 AIR HOSE ADAPTER X X
22 207177 1 AIR HOSE ADAPTER 2" X X
23 226013 3 SNAP BUSHING 1/4" X X
24 226012 3 SHAFT ADAPTER X X
27 226011 8 NYLON SPACER 1/2" X X
32 226010 6 CONSTANT TENSION BAND CLAMP X X
35 226009 2 STUD BAIL STYLE X X
36 226008 2 RETAINER X X
37 226007 2 RECEPTACLE X X
39 220635 1 BLOCK VALVE X X
44 220765 2 O-RING #6 X X
45 226006 1 HEATER HOSE X X
46 226005 2 NYLON SPACER X X
47 226004 1 WIRING HARNESS X X
48 226003 1 24V/12V DC-DC CONVERTOR MOD. ASSY X X
49 226002 1 RELAY BOARD ASSY. X X
51 226001 1 RELAY 24V X X
57 226023 1 PANEL NUT X X
58 226022 1 LOCK WASHER X X

B20D 6X4 AND 6X6 ADT REV 0

7-39
AIRCON SYSTEM: FRONT CHASSIS

10 26

25 23 9
24 30

8 26
13 14 28
15 31
5 34 28 26
9 23 14
26 30
23 23

32 12
17
7
27 11 1 24
22 20 23
18 33 26 14
6 21
4
33 32 10 29
33 26 23
16 30

25 24
27 33 19
2

E9836531 SH2

B20D 6X4 AND 6X6 ADT REV 0

7-40
 AIRCON SYSTEM: FRONT CHASSIS

I Vin Series
Q 6 6
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 4 6
M To:
1 207908 1 CLAMP,RUBBER,10 SIDE ENG,B30D X X
2 207855 1 ASSY,HOSE,HVAC,COND,F/WAL,B30D X X
3 207854 1 ASSY,HOSE,HVAC,COND,COMP,B30D X X
4 207853 1 ASSY,HOSE,HVAC,F/WAL,COMP,B30D X X
5 207837 1 PIPE,CONDENSOR,AIR-CON,#8,B30D X X
6 207836 1 PIPE,CONDENSOR,AIR-CON,#6,B30D X X
7 207794 1 CLAMP,RUBBER,5,MTG FRAME,B30D X X
8 207213 4 MTG,RUBBER,CONDENSER,HVAC,B40D X X
9 207044 2 CLAMP,ALU,4 BOLT 128,B40D X X
10 207043 2 CLAMP,ALU,2 BOLT,196,B30D X X
11 207018 1 CLAMP,ALU,4 BOLT,162,B30D X X
12 207017 1 CLAMP,ALU,2 BOLT,162,B30D X X
13 206979 1 CONDENSER,AIR-CON,B25D X X
14 206829 6 SPACER,CLAMP,ALUM.65MM,B30D X X
15 206502 1 CLAMP,RUBBER,6,MTG FRAME,B30D X X
16 201439 2 P CLIP X X
17 201419 1 P CLIP X X
18 176522 1 BKT,P-CLIP,AIR-CON,B30D X X
19 176426 1 BKT,CONDENSER,AIR-CON,B30D X X
20 176052 1 BRKT,RUBBER CLAMP MTG,B25D X X
21 175041 1 MTG ARM,HOSE RUBBER,CAB,B30D X X
22 120675 1 ADAPTOR,COMPRESSOR,HVAC,B30D X X
23 100548 24 WASHER,HARDENED X X
24 100370 12 WASHER,HARDENED X X
25 100314 8 NUT,NYLOC X X
26 100312 15 NUT,NYLOC X X
27 100310 3 NUT, NYLOC X X
28 100198 6 SCREW, HEXHD X X
29 100089 4 SCREW,HEXHD X X
30 100084 6 BOLT,HEXHD X X
31 100083 3 SCREW, HEXHD X X
32 100080 3 BOLT X X
33 100061 6 WASHER,FLAT X X
34 910264 1 INSULATION, HOSE, HVAC, B30D X X

B20D 6X4 AND 6X6 ADT REV 0

7-41
HVAC SYSTEM, FRONT CHASSIS

25
24 26
30
8 13 23 9
10 36
7
14 4 12
28 14
15 26
9 31 23 26
17 28 23
33 23
32
14
27 26 23 20
33 10 30
30 4
18 23 1
6 26 23 11
5 26
35
3
22 29
21 24

34 24
25
2

E9836531 C

B20D 6X4 AND 6X6 ADT REV A

7-42
 HVAC SYSTEM, FRONT CHASSIS

I Vin Series
Q 6 6
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 4 6
M To:
1 207908 1 CLAMP,RUBBER,10 SIDE ENG,B30D X X
2 207855 1 ASSY,HOSE,HVAC,COND,F/WAL,B30D X X
3 207854 1 ASSY,HOSE,HVAC,COND,COMP,B30D X X
4 207853 1 ASSY,HOSE,HVAC,F/WAL,COMP,B30D X X
5 207837 1 PIPE,CONDENSOR,AIR-CON,#8,B30D X X
6 207836 1 PIPE,CONDENSOR,AIR-CON,#6,B30D X X
7 207794 1 CLAMP,RUBBER,5,MTG FRAME,B30D X X
8 207213 4 MTG,RUBBER,CONDENSER,HVAC,B40D X X
9 207044 2 CLAMP,ALU,4 BOLT 128,B40D X X
10 207043 2 CLAMP,ALU,2 BOLT,196,B30D X X
11 207018 1 CLAMP,ALU,4 BOLT,162,B30D X X
12 207017 1 CLAMP,ALU,2 BOLT,162,B30D X X
13 206979 1 CONDENSER,AIR-CON,B25D X X
14 206829 6 SPACER,CLAMP,ALUM.65MM,B30D X X
15 206502 1 CLAMP,RUBBER,6,MTG FRAME,B30D X X
17 201419 1 P CLIP 12MM X X
18 176522 1 BKT,P-CLIP,AIR-CON,B30D X X
20 176052 1 BRKT,RUBBER CLAMP MTG,B25D X X
21 175041 1 MTG ARM,HOSE RUBBER,CAB,B30D X X
22 120675 1 ADAPTOR,COMPRESSOR,HVAC,B30D X X
23 100548 22 WASHER,HARDENED,M8 X X
24 100370 12 WASHER,HARDENED,11X20X2.5 SZ X X
25 100314 8 NUT,NYLOC CLASS 8, M10. X X
26 100312 14 NUT,NYLOC,M8 X X
27 100310 1 NUT, NYLOC CLASS 8 DIN985 ZN X X
28 100198 6 SCREW, HEXHD 8.8 YZ M8X35 X X
29 100089 4 SCREW,HEXHD 8.8 YZ M10X 30 X X
30 100084 6 BOLT,HEXHD 8.8 DIN931 YZ X X
31 100083 2 SCREW, HEXHD 8.8 YZ M8X20 X X
32 100080 1 BOLT,M 6X 20 X X
33 100061 2 WASHER,FLAT,6.4X12.5X1.6 X X
34 203975 1 PROTECTOR, HOSE STRAP ON 6 X X AEB**********300
35 200653 3 CABLE TIE, 365 X 7.8MM X X AEB**********300

B20D 6X4 AND 6X6 ADT REV A

7-43
HVAC SYSTEM, CAB

12

13

36
8
5
7

34

20

1 21
4

37

E9836532 SH1-2 A
18

B20D 6X4 AND 6X6 ADT REV 0

7-44
 HVAC SYSTEM, CAB

I Vin Series
Q 6 6
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 4 6
M To:
1 206499 1 HVAC UNIT,24V,B30D X X
2 206455 7 VENT,EYEBALL,2.5"(D58.5) X X
3 206456 7 ADAPTOR,EYEBALL,2.5"(D58.5) X X
4 207178 5 ADAPTOR,FLEX,2,5",HVAC,B30D X X
5 20418701 1 AIRDUCT, FLEX 62.5 X X
6 20418702 1 AIRDUCT,FLEX 62,5MM X X
7 20234601 1 AIR DUCT:FLEX 50MM X X
8 207177 1 ADAPTOR,FLEX,2",HVAC,B30D X X
12 13005601 1 HOSE,RADIATOR-16MMID X X
13 13005602 1 HOSE,RADIATOR-16MMID X X
18 207175+ 1 ASSY,DRAIN TUBE,HVAC,B30D X X
20 20418703 1 AIRDUCT,FLEX 62,5MM X X
37 206945 2 MOUNTING,RUBBER,SQUIGLY D# X X

B20D 6X4 AND 6X6 ADT REV 0

7-45
HVAC SYSTEM, CAB

23 12 11
35

10
9
22
13
33
15 32
31
30

14 27
16 26
19
29
16
17 25 28

24
E9836532 SH2-2 A

B20D 6X4 AND 6X6 ADT REV 0

7-46
 HVAC SYSTEM, CAB

I Vin Series
Q 6 6
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 4 6
M To:
9 204043 1 RECEIVER DRIER,ADT C# X X
10 204042 1 SWITCH,BINARY PRESSURE X X
11 203908 4 P-CLIP X X
12 13005601 1 HOSE,RADIATOR-16MMID X X
13 13005602 1 HOSE,RADIATOR-16MMID X X
14 207117 2 P-CLIP,40MM X X
16 100061 7 WASHER,FLAT X X
17 100080 6 BOLT X X
19 176088 1 BKT,RECEIVER DRIER,HVAC,B30D X X
22 241146 1 ASSY,HOSE,HVAC,FWAL,DRY,B30D X X
23 241147 1 ASSY,HOSE,HVAC,DRY,UNIT,B30D X X
24 241148 1 ASSY,HOSE,HVAC,UNIT,FWAL,B30D X X
25 91026401 1 INSULATION,HOSE,HVAC,B30D X X
26 120679 2 ADAPTOR,16MM-16MM SWAGE,BLKHD X X
27 176177 1 PLATE,BULKHEAD,FIREWALL,D# X X
24 241148 1 ASSY,HOSE,HVAC,UNIT,FWAL,B30D X X
25 91026401 1 INSULATION,HOSE,HVAC,B30D X X
26 120679 2 ADAPTOR,16MM-16MM SWAGE,BLKHD X X
27 176177 1 PLATE,BULKHEAD,FIREWALL,D# X X
28 100054 1 WASHER,SPRING X X
29 100193 1 SCREW,HEXHD X X
30 100062 4 WASHER,FLAT X X
31 100065 4 WASHER,SPRING X X
32 100198 4 SCREW, HEXHD X X
33 200050 2 CLAMP,HOSE 63-89MM X X
35 203588 4 CLAMP,HOSE 20-32MM X X

B20D 6X4 AND 6X6 ADT REV 0

7-47
FRONT CHASSIS KIT

14
13
6
10
12
23
8
4
3 22
16
12
11 21
15
2
9
17 20
7
19

15
24
18

E10813101 SH1-2 C

B20D 6X4 AND 6X6 ADT REV A

7-48
 FRONT CHASSIS KIT

I Vin Series
Q 6 6
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 4 6
M To:
1 183626 1 CHASSIS,FRONT,B20D X X
2 174687 1 MTG,REAR,P/SHAFT,GUARD,B30D X X
3 174686 1 MTG,FRONT,P/SHAFT,GUARD,B30D X X
4 174677 1 GUARD,PROP SHAFT,B30D X X
5 174497 1 MTG,CAB,FRONT RIGHT,B30D X X
6 174496 1 MTG,CAB,FRONT LEFT,B30D X X
7 174490 2 MTG,FUEL TANK,BATT BOX,B30D X X
8 172800 1 MTG,FRAME,FRONT CHASSIS,B30D X X
9 100945 8 SCREW,HEXHD, M10X40 X X
10 100653 8 NUT,STOVER,CLASS 8,M20. X X
11 100548 16 WASHER,HARDENED,M8 X X
12 100536 8 WASHER,HARDENED,16.5X30X3 X X
13 100532 16 WASHER,HARDENED,M20X37X3 X X
14 100491 8 SCREW,HEXHD 10.9 DIN933,M20X50 X X
15 100424 8 WASHER,HARDENED,M12X24X2.5 SZ X X
16 100415 4 NUT,NYLOC CLASS 8 DIN985 ZN X X
17 100370 16 WASHER,HARDENED,11X20X2.5 SZ X X
18 100316 4 NUT,NYLOC CLASS 8DIN985 ZN,M12 X X
19 100314 8 NUT,NYLOC CLASS 8, M10. X X
20 100312 8 NUT,NYLOC,M8 X X
21 100212 4 BOLT,M12X 40 X X
22 100198 8 SCREW, HEXHD 8.8 YZ M8X35 X X
23 100146 4 SCREW,HEXHD 8.8 DIN933 YZ X X
24 173482 1 MTG,NUMBER PLATE X X
25 100364 2 SCREW,HEXHD 8.8 DIN933 YZ X X
26 100147 2 WASHER,FLAT,10.5X21X2 X X

B20D 6X4 AND 6X6 ADT REV A

7-49
BONNET KIT

32
36
2
3
36
46

44

47
10
4
16

36

32
39 36
37 46 48
17 27 41

25
6
28
37
13 36
15

35 43

1 7
37
39
E9836103 SH1-3 C

B20D 6X4 AND 6X6 ADT REV A

7-50
 BONNET KIT

I Vin Series
Q 6 6
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 4 6
M To:
1 221760 4 CIRCLIP:EXTERNAL, A19 X X
2 208072 2 STRAP,BONNET,ADT,D# X X
3 207606 2 GASSTRUT,BONNET,ADT,B40D X X
4 206861 1 HANDLE,PADDLE,BONNET,D# X X
5 206466 1 BONNET, B30D X X
6 206439 1 HANDLE,CAB INTERIOR,B30D X X
7 204122 2 RUBBER,PROG.BUMP STOP M12 STU X X
10 201509 1 TRI/MARK:GASKET X X
12 183496 1 HINGE,BONNET,LHS,B30D X X
14 183201 2 HINGE,CHASSIS(BONNET)B30D X X
15 183200 1 HINGE,BONNET,RHS,B30D X X
16 176519 2 PLT,BONNET MTG,HINGE,B30D X X
25 161055 2 PIN,BONNET HINGE,B30D X X
27 100994 2 CAPSCREW X X
28 100090 6 SCREW,HEXHD X X
31 100655 4 NUT,STOVER X X
34 100456 8 CAPSCREW,CSK SOCHD X X
35 100424 12 WASHER,HARDENED X X
36 100370 22 WASHER,HARDENED X X
38 100314 15 NUT,NYLOC X X
40 100310 2 NUT, NYLOC X X
42 100288 2 NUT,HEXAGON X X
43 100220 4 CAPSCREW,SOCHD X X
45 100119 4 BOLT,HEXHD X X
46 100063 4 WASHER,HARDENED X X
47 100061 2 WASHER,FLAT X X

B20D 6X4 AND 6X6 ADT REV A

7-51
BONNET KIT

44
9
35

19

17

35
27 37
29
36 18
33
13
23 33
41
11 11 39
30 32
11 25
21
22
36
8
38
40
20
29

33
21

24

33 32
39

E9836103 SH2-3 B

B20D 6X4 AND 6X6 ADT REV A

7-52
 BONNET KIT

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
8 202917 1 SPRING:COMP 170X70X5 BON CAT X X
9 202872 1 SPRING X X
11 200779 4 TIE ROD END X X
13 183380 1 PEG,BONNET CATCH X X
17 174093 1 HOUSING,BONNET CATCH=B40C X X
18 173802 1 CUP,BONNET CATCH X X
19 173801 1 TONGUE,BONNET CATCH,ADT B# X X
20 173638 1 PLATE ADAPTER GUIDE,BON.B40D X X
21 173624 1 PIVOT PLATE,BONNET LATCH,B40D X X
22 172043 2 WASHER,RUBBER X X
23 162013 1 ROD,M6X735,BONNET LATCH,B40D X X
25 101301 2 WASHER, FLAT X X
27 100989 1 SCREW,HEXHD X X
29 100731 8 SCREW X X
30 100672 1 STUD,M6X100-BONNET REL=B40C X X
32 100654 2 NUT,STOVER X X
33 100548 16 WASHER,HARDENED X X
35 100424 12 WASHER,HARDENED X X
36 100370 22 WASHER,HARDENED X X
37 100316 1 NUT,NYLOC X X
38 100314 15 NUT,NYLOC X X
39 100312 8 NUT,NYLOC X X
40 100293 6 NUT,NYLOC X X
41 100293 1 NUT,HEXAGON X X
44 100210 1 BOLT X X

B20D 6X4 AND 6X6 ADT REV A

7-53
GRILL

12
10

12
10

12 7 3
10

10
11
10 10
12 12

1 2 12
10 9
8

2
12
10
1

E9836115 E

B20D 6X4 AND 6X6 ADT REV A

7-54
 GRILL

I Vin Series
Q 6 6
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 4 6
M To:
1 910241 1 TRIM:DOOR SEAL X X
2 910138 1 PINCHWELD:BOOTSEAL X X
3 204708 1 PLATE,PERFERATED,GRILL,B30D X X
4 176204 2 PLT,MTG,TOP,CONDENSOR,25/30D# X X
5 176203 1 PLT,BAFFLE,RAD SEAL,LHS,B30D X X
6 174439 1 PLT,BAFFLE,RAD SEAL,BOT,B30D X X
7 174395 1 PLT,BAFFLE,RAD SEAL,TOP,B30D X X
8 174394 1 PLT,BAFFLE,RAD SEAL,RHS,B30D X X
9 174393 1 FRAME,GRILL,B30D X X
10 100370 34 WASHER,HARDENED X X
11 100314 4 NUT,NYLOC X X
12 100089 30 SCREW,HEXHD X X

B20D 6X4 AND 6X6 ADT REV A

7-55
MUDGUARDS AND MISCELLANEOUS PARTS

22

5
31
23
11 26

14
29 2
25 24
37 25
4 13
16
18
28
27 8
27
32
17 20 1
27 10
33 28
19
26 21
23
36
31

35

12

15
E10813117 A
34

25
29

B20D 6X4 AND 6X6 ADT REV A

7-56
 MUDGUARDS AND MISCELLANEOUS PARTS

I Vin Series
Q 6 6
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 4 6
M To:
1 207521 2 MUDFLAP,MUDGUARD,B30D X X
2 207520 2 MUDFLAP,MUDGUARD STUT,B30D X X
3 207486 2 MTG,MID STEP,B30D X X
4 207485 2 MTG,BOTTOM STEP,B30D X X
5 207484 2 MTG,TOP STEP,M/GUARD,B30D X X
8 206819 1 NONSLIP,MUDGUARD,RHS,B30D X X
9 206818 1 NONSLIP,MUDGUARD,LHS,B30D X X
10 206767 4 STRAP,STEP RUBBER CONNECTOR D# X X
11 204374 2 REFLECTOR,AMBER,BOLT ON X X
12 176814 2 SPACER,MUDGUARD,B20D X X
13 176534 4 STIFFENER,MUDFLAP,STRUT,B30D X X
14 176478 2 HANDRAIL,M/GUARD,OUTER,B30D X X
15 176477 2 HANDRAIL,M/GUARD,INNER,B30D X X
16 176319 2 PLATE,SANDWICH,MUDGUARD,B30D X X
17 176064 6 PLATE,SERRATED,WIDE STEP,D# X X
18 176061 8 STEP,PERFORATED,WIDE,D-SERIES X X
19 173964 8 BACK PLATE, STEP, BOTTOM, D# X X
20 173963 2 STEP,BOTTOM,MUDGUARD,D# X X
21 172797 1 MUDGUARD, ASSY, RHS, B30D X X
22 172796 1 MUDGUARD, ASSY, LHS, B30D X X
23 101301 24 WASHER, FLAT X X
24 100731 12 SCREW X X
25 100548 40 WASHER,HARDENED X X
26 100415 12 NUT:NYLOC X X
27 100370 168 WASHER,HARDENED X X
28 100314 84 NUT,NYLOC X X
29 100312 14 NUT,NYLOC X X
31 100146 12 SCREW,HEXHD X X
32 100090 16 SCREW,HEXHD X X
33 100086 68 SCREW, HEXHD X X
34 100083 8 SCREW, HEXHD X X
35 100081 10 SCREW,HEXHD X X
36 100061 10 WASHER,FLAT X X
37 100569 6 SCREW, HEXHD X X

B20D 6X4 AND 6X6 ADT REV A

7-57
BATTERY BOX KIT

16
21
32
5 31 10
26 15
11 30
3 26
30 9 29
30
19 2
26
30 13
6 22
29 24
17 8

25
14
24
22
12 27
4
28
18
23

1
20

27

22
24

E9836105 SH1-2 J

B20D 6X4 AND 6X6 ADT REV A

7-58
 BATTERY BOX KIT

I Vin Series
Q 6 6
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 4 6
M To:
1 910223 1 PINCHWELD:LARGE 8MM (0.7M) X X
2 910149 1 TRIM:DOOR SEAL (0.8M) X X
3 207852 2 STRUT,CAB,4040,B30D X X
4 207456 1 DEFLECTOR,AIR,BATTERY BOX,B30D X X
5 207206 1 HANDLE,PADDLE,BATT BOX,B40D X X
6 206817 1 NONSLIP,TOP,BATT.BOX,B30D X X
7 206816 1 NONSLIP,LID,TOP,BATT.BOX,B30D X X
8 206494 1 COVER,HEADLIGHT,LHS,B30D X X
9 206465 1 STRUT,CAB,4040,B30D X X
10 206415 4 HINGE,EXTERIOR,B30D X X
11 206291 1 GROMMET,#2,OD50,ID38,3MM PLT X X
12 204374 2 REFLECTOR,AMBER,BOLT ON X X
13 207366 2 LATCH,LH,TRI/MARK,B40D X X
14 201510 2 TRI/MARK:STRIKER BOLT=B40B X X
15 201509 1 TRI/MARK:GASKET X X
16 176031 1 LID,TOP,BATTERY BOX,B25D X X
17 174527 1 LID,BATTERY BOX,B30D X X
18 174492 1 BOX, BATTERY, B30D X X
19 173969 1 LINK,LOCK,BATTERY BOX,B30D X X
20 173837 1 MTG,BOTTOM,F/TANK,B/BOX,B25D X X
21 100810 24 SCREW,CSK SLT.HD S/STEEL X X
22 100424 24 WASHER,HARDENED X X
23 100370 2 WASHER,HARDENED X X
24 100316 14 NUT,NYLOC CLASS 8DIN985 ZN X X
25 100314 2 NUT,NYLOC CLASS 8 X X
26 100310 26 NUT, NYLOC CLASS 8 DIN985 ZN X X
27 100212 10 BOLT X X
28 100089 2 SCREW,HEXHD 8.8 YZ X X
29 100080 10 BOLT X X
30 100061 34 WASHER,FLAT X X
31 100273 4 SCREW X X
32 100063 4 WASHER,HARDENED X X

B20D 6X4 AND 6X6 ADT REV A

7-59
UTILITY BOX MISC. PARTS

14 5
15

11

8
13
7

6
17
20
18
14 10
9
15
4

12
19
3
E10813118 SH1-2 B 21
16

B20D 6X4 AND 6X6 ADT REV A

7-60
 UTILITY BOX MISC. PARTS

I Vin Series
Q 6 6
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 4 6
M To:
1 207514 1 NONSLIP,REAR F/TANK,B30D X X
2 207375 1 BOLT,STRIKER,TRIMARK,B40D X X
3 207365 1 LATCH:RH,TRI-MARK B40D X X
4 206861 1 HANDLE,PADDLE,BONNET,D# X X
5 206495 1 COVER,HEADLIGHT,RHS,B30D X X
6 206465 1 STRUT,CAB,4040,B30D X X
7 206415_ 2 HINGE,EXTERIOR,B30D X X
8 204374 2 REFLECTOR,AMBER,BOLT ON X X
9 201509 1 TRI/MARK:GASKET X X
10 176718 1 DOOR, UTILITY BOX, B20D X X
11 176717 1 BOX, UTILITY, B20D X X
12 173969 1 LINK,LOCK,BATTERY BOX,B30D X X
13 100810 12 SCREW,CSK SLT.HD S/STEEL X X
14 100424 21 WASHER,HARDENED X X
15 100316 13 NUT,NYLOC X X
16 100310 14 NUT, NYLOC X X
17 100273 4 SCREW X X
18 100212 8 BOLT X X
19 100080 2 BOLT X X
20 100063 4 WASHER,HARDENED X X
21 100061 14 WASHER,FLAT X X

B20D 6X4 AND 6X6 ADT REV A

7-61
FUEL TANK MISC PARTS

7 1

6
4 3

10
2
8

5
E10813104 A

B20D 6X4 AND 6X6 ADT REV A

7-62
 FUEL TANK MISC PARTS

I Vin Series
Q 6 6
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 4 6
M To:
1 208232 1 GASKET,CORK,DIESEL TANK,B20D X X
2 208649 1 CAP,DIESEL FILLER,B40D X X AEB4118102R000412
3 176737 1 COVER,FUEL SENDER UNIT,B20D X X
4 176732 1 LID,MAIN DIESEL ACCESS,B20D X X
5 120396 1 PLUG,CLOSURE HEX SOCKET HD X X
6 100731 14 SCREW,M8 X 25 X X
7 100548 14 WASHER,HARDENED,M8 X X
8 220396 1 GASKET, FUEL SENDER X X AEB4118102R000412
9 178170 2 FUEL SENDER COVER SPACER X X AEB4118102R000412
10 178171 1 FUEL SENDER TUBE SPACER X X AEB4118102R000412

B20D 6X4 AND 6X6 ADT REV A

7-63
FRONT SUSPENSION

6 14
12
2
15
7
13 11
10
11 10

13

4 3

1
11

8 E10813102 SH1-2
9
11

B20D 6X4 AND 6X6 ADT REV A

7-64
 FRONT SUSPENSION

I Vin Series
Q 6 6
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 4 6
M To:
1 262327 2 LINK ASSY,FIXED,F/SUSP.MK1,30D X X
2 230186 1 CYL,SUSP.STRUT,LHS,ASSY B20D X X
3 230185 1 CYL,SUSP.STRUT,RHS,ASSY B20D X X
4 206364 1 LINK,DRAG,B25D X X
5 206071 2 SHOCK MAT,B30D BIN X X
6 183634 2 PLT,STOP CLAMP,F/SUSP,B20D X X
7 174675 4 SHIM,1.6MM,F/SUSPENSION,B30D X X
8 178169 AR SHIM,AXLE SPACING,DOMEX,B30D X X
9 161016 8 BOSS X X
10 100532 32 WASHER,HARDENED X X
11 100887 AR CAPSCREW,SOCHD 12.9 DIN912 X X
12 100370 16 WASHER,HARDENED X X
13 100322 16 NUT, HEX X X
14 100314 8 NUT,NYLOC X X
15 100089 8 SCREW,HEXHD X X

B20D 6X4 AND 6X6 ADT REV A

7-65
SUSPENSION STRUT

25

6 11

12 9
2
3 26
24
23

WARNING
15 PRESSURISED GAS
Avoid injury from escaping
13 fluid. Refer to manual for
16 correct removal, installation
and maintenance procedure.
4 8 Typical working pressure:
4800 kPa (700 PSI).
16 207340

22
21 14

20
17 7
18
19
5
1
10

230183 D

B20D 6X4 AND 6X6 ADT REV A

7-66
 SUSPENSION STRUT

I Vin Series
Q 6 6
T
PART No. T DESCRIPTION XX REMARKS
E From:
Y 4 6
M To:
A 230185 1 CYL,SUSP.STRUT,RHS,ASSY,B20D X X
A 230186 1 CYL,SUSP.STRUT,LHS,ASSY,B20D X X
1 221630 1 BALL DIA 10 (Z0635460021) X X
2 210696 1 CAP,VALVE CYL SUSPSTRUT,B40B X X
3 210695 1 VALVE,CYL SUSPSTRUT,B40B X X
4 208287 2 GUIDE,TAPE,PISTON,PTFE,B20D X X
5 206287 1 BELLOW,RUBBER,86X110X125L X X
6 206074 2 SPHERICAL BRG,2 BOLT,B30D X X
7 200749 1 CLAMP X X
8 200050 1 CLAMP X X
9 190742 1 PLUG,HEX HEAD-6FOR,MODIFIED X X
10 183648 1 ROD ASSY,SUSP.STRUT,B20D X X
11 183647 1 BARREL,SUSP.STRUT,B20D X X
12 174554 1 GUARD,SUSP.STRUT VALVE,B30D X X
13 161463 1 PISTON,SUSP.STRUT,B20D X X
14 161462 1 NECKBUSH,SUSP.STRUT,B20D X X
15 140703 2 W/BAND,ROD D85X25 X X
16 140644 2 W/BAND : PISTON D110X9,7 X X
17 140643 1 SEAL,ROD,OMEGAT 85x100,1x5,9 X X
18 140513 1 SEAL,ROD 85X100X13 X X
19 140440 1 SEAL,WIPER,D85XD97X8,7 7842 #B X X
20 140416 1 RING,BACK UP,FOR 140115 X X
21 140353 1 O RING,4AOD100AON70 X X
22 140115 1 O RING,5A33D97A8N70 X X
23 100370 8 WASHER,HARDENED X X
24 100229 8 CAPSCREW,SOCHD X X
25 100893 2 SCREW,BUTTON X X
26 207340 1 DECAL,SUSPENSION CYLINDER,D# X X

B20D 6X4 AND 6X6 ADT REV A

7-67
ARTIC JOINT

19

16 1

14

15

3 4

11 18

12
17

7
2
11
10

13 17

7
6
11

10

5
6

11

E9836200 SH1-2 B

B20D 6X4 AND 6X6 ADT REV A

7-68
 ARTIC JOINT

I Vin Series
Q 6 6
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 4 6
M To:
1 261891 2 PIN ASSY,ARTIC LOCK,B30D X X
2 181191 1 PIN,FLOAT'G:BOTTOM ARTIC,FEL# X X
3 173275 2 SHIM,FIXED ARTIC,FEL#C X X
4 172976 1 LOCK,ARTICULATED,B30D X X
5 162347 1 PIN,FIXED,TOP ARTIC,FEL#C X X
6 162346 2 PLT:COVER-FLOAT ARTIC=FEL#C X X
7 162345 2 PLT:COVER-FIXED ARTIC=FEL#C X X
8 161685 1 MTG PLT:FIXED ARTIC=FEL#C X X
9 160706 1 SLEEVE,FIXED ARTIC,FEL#C X X
10 150137 2 ASSY,BEARING,ARTIC HITCH,FEL#C X X
11 140720 4 O RING,115X10 NEOPRENE X X
12 140602 2 SEAL,OIL,DOUBLE LIP X X
13 140303 2 SEAL,OIL X X
14 100888 4 CAPSCREW X X
15 100461 8 CAPSCREW X X
16 100370 1 WASHER,HARDENED X X
17 100225 32 CAPSCREW X X
18 100123 4 CAPSCREW, M X X
19 100089 1 SCREW,HEXHD X X

B20D 6X4 AND 6X6 ADT REV A

7-69
REAR CHASSIS KIT

2
8
18
22
23
9
22
27

21
19

14

13
1

20
25 16 20
11
24
6 15
26
4 21
7 5 10 4
20
3 12

20
7 25
E10813110 SH 1-2 H
25
17
24

B20D 6X4 AND 6X6 ADT REV A

7-70
 REAR CHASSIS KIT

I Vin Series
Q 6 6
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 4 6
M To:
1 910086 2 CHAIN:4X20X16-GALVANIZED X X
2 261893 1 ASSY,BIN POLE,B30D X X
3 208370 2 MUDFLAP,REAR,ROAD LEGAL,B20D X X
4 206437 14 HEXSERT,OPEN,M8 X X
5 204538 2 MTG,RUBBER,TAIL LIGHTS,C# ADT X X
6 204374 2 REFLECTOR,AMBER,BOLT ON X X
7 204373 4 REFLECTOR,RED,BOLT ON X X
8 202686 1 GRIP:PTC 25MM X X
9 183239 1 CHASSIS,REAR,B20D X X
10 177224 2 PLT,STIFFNER,TAIL LIGHT MTG X X
11 176734 1 ASSY,GUARD,LHS,TAIL LIGHT,B20D X X
12 176733 2 PLT,SUPPORT,REAR MUD FLAP,B20D X X
13 173955 1 ASSY,GUARD,RHS,TAIL LIGHT,B20D X X
14 173949 1 MTG,TAIL LIGHT,RHS,B20D X X
15 173948 1 MTG,TAIL LIGHT,LHS,B20D X X
16 171621 2 MTG PLT,MKII T/LIGHTS RUBBER X X
17 101309 8 WASHER,FENDER,M 8X22X2 YZ X X
18 100989 1 SCREW,HEXHD 8.8,M10X70 X X
19 100655 6 NUT,STOVER,M12 X X
20 100548 24 WASHER,HARDENED,M8 X X
21 100424 12 WASHER,HARDENED,M12X24X2.5 SZ X X
22 100370 8 WASHER,HARDENED,11X20X2.5 SZ X X
23 100314 1 NUT,NYLOC CLASS 8, M10. X X
24 100312 8 NUT,NYLOC,M8 X X
25 100198 22 SCREW, HEXHD 8.8 YZ M8X35 X X
26 100362 6 SCREW X X
27 100091 6 SCREW,HEXHD, M10X50 X X

B20D 6X4 AND 6X6 ADT REV A

7-71
REAR SUSPENSION

10
12
2 5
7

2 3
16
6
13 11
12
11 12
14

8
13
15 4
17
9
13

E10813111 SH1-2A

B20D 6X4 AND 6X6 ADT REV A

7-72
 REAR SUSPENSION

I Vin Series
Q 6 6
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 4 6
M To:
1 206969 4 SANDWICH BLOCK,AXLE MTG,C#ADT X X
2 206626 8 LINK,DRAG,B20D X X
3 201556 4 CONICAL BEARING,RUBBER,B30D X X
4 190228 4 CHAIN TIE,AXLE,ADT X X
5 183238 2 WALKING BEAM,B20D X X
6 183003 2 TAPER PLUG, WALKING BEAM B30D X X
7 178169 AR SHIM,AXLE SPACING,DOMEX,B30D X X
8 173247 4 PLATE,SPACER,AXLE,B30D X X
9 170548 8 PLT,LOCK,AXLE,ADT X X
10 161016 8 BOSS,40X20.5X40L X X
11 100532 54 WASHER,HARDENED X X
12 100887 AR CAPSCREW,SOCHD 12.9 DIN912 X X
13 100424 48 WASHER,HARDENED X X
14 100322 24 NUT,HEX X X
15 100316 16 NUT,NYLOC X X
16 100119 16 BOLT,HEXHD X X
17 100111 16 SCREW,HEXHD X X

B20D 6X4 AND 6X6 ADT REV A

7-73
BIN, MISCELLANEOUS PARTS

20
19
21

11
1

13
8
23 12
19 17
6 7 18
2 4
14 15
24

10
9
17 3
25 22
16
E10813112 SH1-2 C

B20D 6X4 AND 6X6 ADT REV A

7-74
 BIN, MISCELLANEOUS PARTS

I Vin Series
Q 6 6
T
PART No. T DESCRIPTION XX REMARKS
E From:
Y 4 6
M To:
1 208383 2 MUDFLAP,BIN MOUNTED,B20D X X
2 208381 1 CHEVRON BOARD B20D X X
3 206071 6 SHOCK MAT,B30D BIN X X
4 204374 6 REFLECTOR,AMBER,BOLT ON X X
5 183620 1 BIN,MK1,B20D X X
6 176813 1 PLT,CHEVRON BOARD BIN,B20D X X
7 174768 6 PLT,MTG,REFLECTOR,BOLT/ON,B30D X X
8 172821 AR SHIM,5MM BIN GUIDE PLT,B30D X X
9 172806 6 SHIM,5MMM,BIN HEIGHT,B30D X X
10 172805 6 SHIM,1.6MM BIN HEIGHT,B30D X X
11 172782 2 PLATE,MUDFLAP MTG,B30D X X
12 171586 2 PLATE,GUIDE,BIN,B30D X X
13 171585 AR SHIM,5mm BIN GUIDE PLT,B30D X X
14 161025 4 BUSH,BIN PIVOT,B30D X X
15 100731 6 SCREW X X
16 100598 24 CAPSCREW X X
17 100532 8 WASHER,HARDENED X X
18 100452 6 CAPSCREW,SOCHD X X
19 100424 27 WASHER,HARDENED X X
20 100316 12 NUT,NYLOC X X
21 100212 12 BOLT X X
22 100147 24 WASHER,FLAT X X
23 100111 3 SCREW,HEXHD X X
24 100062 6 WASHER, FLAT X X
25 100258 2 SCREW,HEXHD X X

B20D 6X4 AND 6X6 ADT REV A

7-75
BIN PIVOT

13
9
4

7
6
6
7

12
1
10

10

11

E9836116 SH1-2 C

B20D 6X4 AND 6X6 ADT REV 0

7-76
 BIN PIVOT

I Vin Series
Q 6 6
T PART
T DESCRIPTION x x REMARKS
E No. From:
Y 4 6
M To:
1 261892 1 PIN ASSY,BIN PIVOT,B30D X X
2 176108 1 PIN,PIVOT ROT SENSOR,B30D X X
3 173966 1 PLATE,SPRING,TOW HITCH,B30D X X
4 172783 2 MTG,CAP,BIN PIVOT,B30D X X
5 161024 1 PIN,TOW HITCH,B30D X X
6 140169 4 O RING,5A3D113A6N70 X X
7 140020 4 O RING,5A3D88A2N70 X X
9 100532 2 WASHER,HARDENED X X
10 100424 6 WASHER,HARDENED X X
11 100316 2 NUT,NYLOC X X
12 100116 2 BOLT,HEXHD X X
13 101999 2 CAPSCREW X X

B20D 6X4 AND 6X6 ADT REV 0

7-77
BIN LINER KIT

E10813025 SH1-2

B20D 6X4 AND 6X6 ADT REV 0

7-78
 BIN LINER KIT

I Vin Series
Q 6 6
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 4 6
M To:
1 262448 1 BIN LINER,B20D X X

B20D 6X4 AND 6X6 ADT REV 0

7-79
DECALS

FACTORY
END-OF-LINE
PRE-DELIVERY
INSPECTION 3 WARNING 4 WARNING 6 GREASE
COMPRESSED AIR SPRING UNDER POINTS
MACHINE SERIAL NO. : ________________ RESERVOIR
Avoid injury, drain
PRESSURE
DATE OF INSPECTION : ________________ completely before carrying Read the manual
1 out maintenance. before carrying out
END-OF-LINE Typical working pressure: maintenance in this
SIGN OFF BY : ________________________ 800 kPa (116 PSI). area
207349 207350

P.D.I. SIGN OFF BY : ___________________ GREASE

201886 EVERY
5 7 500HRS
DANGER R134a 207380
2 To avoid injury or Refrigerant 8
death, install bin
support pole before
PAG
Lubricant
IMPORTANT
carrying out any CAB TILT PROCEDURE
207381
maintenance in
this area 9
207351
MANUFACTURED BY:
BELL EQUIPMENT CO.SA. (PTY) LTD.
RICHARDS BAY, SOUTH AFRICA

MACHINE
10 WARNING IMPORTANT
CAB AVOID INJURY
ENGINE
Keep clear
of rotating
fan blades
207331 207385
TRANSMISSION

TRANSFER CASE

FRONT DIFFERENTIAL
WARNING WARNING
MID DIFFERENTIAL
11
Crushing injury may result in
REAR DIFFERENTIAL hinge area if machine is turned.
Make sure people are clear of 207382
machine before starting engine
AXLE: EMPTY LADEN or moving steering wheel.
FRONT kg Attach locking bar before
performing service near center
MIDDLE kg
of machine or transporting on 13
REAR

TOTAL
kg
kg
a truck. 12
PAYLOAD 207336
176114
STAY CLEAR
14 OPERATOR MAY
WARNING CAUTION REVERSE
HIGH PRESSURE
HYDRAULICS This instructional seat has been provided only
MACHINE. 15
See manual for correct for training operators or to diagnose machine 207337

maintenance procedure. problems. Keep all other riders off this machine.
Typical working Always wear your seat belt.
pressure: 8000 kPa
(1160 PSI).
22 207339
207383

207329
WARNING
WARNING PRESSURISED GAS
Avoid injury from escaping
fluid. Refer to manual for

WARNING correct removal, installation

and maintenance procedure.
16
AVOID INJURY 23 NO ETHER Typical working pressure:
4800 kPa (700 PSI).
207340
Ensure propshaft
guards are in
Electrical pre-heater built in.
place at all times Personal injury may result. HYDRAULIC
OIL
207330
LEVEL
207306 18
207348

DANGER WARNING 17
Serious injury or
death can result
24 19 CAUTION
AVOID DEATH OR SERIOUS INJURY
from contact with *READ AND UNDERSTAND OPERATOR’S MANUAL BEFORE OPERATING
THIS MACHINE.
electric lines. *OPERATE ONLY FROM THE OPERATOR’S SEAT.
Never move any 207310
*BEFORE LEAVING SEAT: LOWER BODY TO FRAME REST.
PLACE TRANSMISSION IN NEUTRAL.
part of unit or load APPLY PARK BRAKE.
closer than: STOP ENGINE (TURN KEY SWITCH TO OFF).

3m[10FT] plus twice 25 *DO NOT PERMIT RIDERS.

the line insulator WARNING *AVOID CONTACT WITH OVERHEAD OBSTACLES WHEN OPERATING OR
HAULING THE TRUCK.
*USE EXTRA CARE TO AVOID TIP-OVER WHEN DUMPER BODY IS RAISED.
length to an
Avoid crushing
TORQUE BIN PROP BOLTS: 207307
electric line. Do not jump
ALL BIN PROP BOLTS MUST BE
if machine tips IN PLACE BEFORE OPERATION.
REPLACE DAMAGED OR
CORRODED BOLTS
IMMEDIATELY.
USE LOCTITE:
USE 26 243 THREAD LOCKER - BLUE.
BELL P/N. [280085]
SEAT BOLT : M10 X 50
BELT GRADE :
:
8.8 DIN 933
TORQUE 49 Nm
37 lb ft
207192
207191

21 207205

20

B20D 6X4 AND 6X6 ADT REV A

7-80
 DECALS

I Vin Series
Q 66
T
PART No. T DESCRIPTION XX REMARKS
E From:
Y 46
M To:
1 201886 1 DECAL,PDI/QUALITY,FEL#C X X
2 176411 1 PLATE,SERIAL NUMBER X X
3 207349 2 DECAL,COMPRESSED AIR, ADT X X
4 207350 1 DECAL,SPRING PRESSURE, ADT X X
5 207351 2 DECAL,BIN SUPPORT, ADT X X
6 207380 2 DECAL,GREASE, 500HRS, BIN PIVOT X X
7 207381 1 DECAL,REFRIGERANT, ADT X X
8 207382 1 DECAL,CAB TILT, ADT X X
9 207385 1 DECAL,SHIFT INHIB./PARK BRAKE X X
10 207331 1 DECAL,RADIATOR FAN WARNING, ADT X X
11 207336 2 DECAL,ARTICULATION CRUSH X X
12 207337 3 DECAL,VISIBILITY WARNING X X
13 207338 2 DECAL,PARK BRAKE WARNING X X
14 207339 1 DECAL,PASSENGER SEAT, ADT X X
15 207340 2 DECAL,SUSPENSION CYLINDER X X
16 207348 1 DECAL,HYDRAULIC LEVEL, ADT X X
17 207306 1 DECAL,WARNING EATHER, START X X
18 207307 1 DECAL,WARNING READ OMM X X
19 207310 2 DECAL,LIFTING EYE X X
20 207311 2 DECAL,BELL LOGO, CAB DOOR X X
21 207312 1 DECAL,B&W BELL LOGO, FR BONNET X X
22 207329 1 DECAL,HYDRAULIC PRESSURE, ADT X X
23 207330 1 DECAL,COMPRESSED AIR, ADT X X
24 207191 1 DECAL,DEERE, OVERHEAD POWERLINE X X
25 207192 1 DECAL,DEERE, SEATBELT, WARNING X X
26 207205 1 DECAL,TORQUE BINPROP BOLT X X

B20D 6X4 AND 6X6 ADT REV A

7-81
DECALS

IMPORTANT
27 GREASE DANGER 32 IMPORTANT
29 POINTS Start only from GREASE
EMERGENCY EXIT
Always seat in park or POINTS Use tool to break window
engage neutral.
Park 28 Starting in gear 35
Brake kills. 207408

before
207290
34
leaving
operator’s 30 RAISE
207411

seat. 31 GREASE
EVERY
207277
500HRS GREASE 43
207304 33 207409
207291 POINTS
LOWER
CIRCUIT BREAKERS DIODES /
RESISTORS FUSES RELAYS / VOLTAGE REGULATOR 36 40 207897

V1 3A F11 10A GREASE

F6 F7 F8 F9 F10 V2
V3
3A
3A
F12
F13
10A
5A K1 K5 K9 K13 K17 EVERY
15A 25A 25A 15A V4
V5
3A
3A
F14
F15
5A
10A
K2 K6 K10 K14 K18
WARNING 0 0%
1 12%
500HRS GREASE
F1 F2 F3 F4 F5 V6
V7
3A
3A
F16
F17
10A
10A
*
2 24%
207410 EVERY
15A 30A 20A 30A 25A SPARE
SPARE
F18
F19
10A
5A
K3 K7 K11 K15 K19 Any alteration, modification,
repair, structural damage or 3 39% 500HRS
SPARE F20
F21
10A
10A
K4 K8 K12 K16 N1
an overturn reduces this 4 57% 46 208073
38
R2 30k F22 structure’s protective
R1 830
15A 5 76%
F1 - Park Lights. F7 - Seat Pump. capabilities and invalidates
- Interior Lights.
- Stop Lights.
- Wiper Motor.
- Mirror Defrost.
V1 - Retarder / Exhaust - F11 - Transmission. (KL15) K1 - Neutral. K11 - Dip. this certification. Consult 6 100%
brake light control. - Engine brake request. K2 - Start (Kl50). K12 - Bright.
- Hazards / Indicators.
- Voltage Regulator. (4V)
- Electrical Mirrors.
- Washer Motor.
V2 - Stop Light - - Voltage Regulator. (1.1V) K3 - Aircon / Lights Cut Out. K13 - Bin Float. the manufacturer to 207471
brake light control. F12 - Transmission. (KL30) K4 - Reverse. K14 - Intermittent.
F2 - Battery Supply to Fuses - - Horn Solenoid /
V3 - Alternator D+ F13 - MDU / CCU. (KL15) K5 - Stop Light. K15 - Accessory. determine this structure’s
(F12, F13, F18, F19, F20, F21). Electrical Horn.
F3 - Ignition Supply to Fuses -
(F11, F14, F15, F16).
F4 - Reverse Lights.
F8 - Cold Start.
F9 - Bin Float Solenoid.
- Neutral Relay.
V4 - CCU Control -
intermittent.
V5 - Washer Control -
intermittent.
(Battery feed to relay)
- Hazard input to CCU.
F14 - Alternator D+
F15 - CCU Program. (KL15)
K6 - Exhaust Brake.
K7 - Park Brake.
K8 - Gear Hold.
K9 - Left Indicator.
K16 - ADM / MR Ignition Supply.
K17 - MDU / CCU Ignition Supply.
K18 - Spare.
K19 - Spare.
37 limitations.

CAUTION
WARNING
- Head Lights. - Start Relay.
V6 - Hazard Control - - MDU Program. (KL15) K10 - Right Indicator. N1 - Voltage Regulator.
- Work Lights. - MDU / CCU Power
MDU / CCU ignition. - Diagnostic. (KL15) (1.1V and 4V Outputs)
- Rotating Beacon. Relay.
F5 - Aircon / Headlight Relays. - Exhaust Brake Relay. V7 - Ignition Control - F16 - Engine. (KL15)
(Crank Cut Relay) F10 - Spare
MDU / CCU ignition. F17 - Reverse Camera. (12V) ROLLOVER (ROPS) AND
F6 - Gear Hold. - FM Radio. (12V) BEFORE WELDING ON THIS UNIT:
- Bin Down La tch Solenoid. R2 - External pull up - F18 - Engine. (KL30) FALLING OBJECT (FOPS) To avoid control circuit damage:
Fuel Throttle. F19 - MDU. (KL30)
- Park Brake Solenoid.
- CTD Solenoid. R1 - External pull up - F20 - Diagnostic. (KL30) PROTECTIVE STRUCTURE 1. Turn the electrical disconnect
Air pressure sender. F21 - Battery Balancer. (KL30)
- Automatic Greaser.
- Accessory - Battery Balancer enable. * 250D/300D uses 20 A CERTIFICATION switch to “OFF”.
- Fan Drive Control Solenoid. 2. Make sure the vehicle ground straps
F22 - 2 Way Radio. (12V)
207394 are properly installed.
Performance certified at 3. The welding ground clamp must
date of manufacture to: have a good connection to the

41
machine structure and close to the
point of weld.
ROPS: 4. Attach welding ground clamp directly
SAE J 1040: 1994 to structure before welding.
39 ISO 3471: 1994 208046

FOPS:
INFORMATION
HYDRAULIC TEST
SAE J/ISO 3449: 1998
ISO 3449: 1992
WARNING
POINTS
PROTECTIVE STRUCTURE Torque all wheel nuts to 650 N.m
MP1 PART NUMBERS:
202055, 207915 [480 LB.FT.] after the first
5 hours and then again after
CERTIFIED PRIME MOVER
MASS: 50 hours. Repeat this procedure
8600 Kg (18960 Lbs.)

MP2
CERTIFIED ARTICULATED
DUMP TRUCK MODELS:
if wheels are changed.
B30D, B25D, B20D

INFORMATION
48 BELL EQUIPMENT C0. S.A.
42 20 Ton Articulated Dump Truck
(PTY) LTD
FRONT MIDDLE REAR
M4 RICHARDS BAY
SOUTH AFRICA
MAKE MODEL SIZE PSI KPA PSI KPA PSI KPA
33 225 52 360 52 360
49 GOODYEAR RL-2+ 177B 20.5R25
207414

47 REFER TO OMM MICHELIN XADN 177B 20.5R25 29 200 51 350 51 350

207995
45 208256

WARNING
MAXIMUM SPEED
B20D 6X4 PERIODIC MAINTENANCE CHART 51% 1 10 km/h 6.3 Mph
B20D 6X6 PERIODIC MAINTENANCE CHART
LEVEL
REFER TO OPERATOR'S MANUAL FOR 32% 2 17 km/h 10.6 Mph LEVEL
REFER TO OPERATOR'S MANUAL FOR
DETAILED INFORMATION 20 TON 20% 17.5 Mph DETAILED INFORMATION
3 28 km/h
ADT 15% 4 40 km/h 25.0 Mph
ALL SYSTEM CHECKS ARE TO BE MADE WITH: ALL SYSTEM CHECKS ARE TO BE MADE WITH:
11% 5 57 km/h 35.6 Mph
- MACHINE ON LEVEL SURFACE - MACHINE ON LEVEL SURFACE
- BODY LOWERED 9% 6 69 km/h 43.1 Mph - BODY LOWERED
- TRANSMISSION IN NEUTRAL WITH PARK BRAKE ENGAGED - TRANSMISSION IN NEUTRAL WITH PARK BRAKE ENGAGED
- REMOVE KEY FROM IGNITION SWITCH AND ATTACH “DO NOT OPERATE” WARNING SIGN TO STEERING WHEEL
- TURN BATTERY DISCONNECT SWITCH TO “OFF” POSITION
- INSTALL ARTICULATION LOCK BAR

IMPORTANT NOTES:
This decal applies to 20 Ton ADT’s with a fully laden gross vehicle mass of
31440 Kg. [69313 lb], with exhaust brake and hydraulic retarder fully functional
and with the transmission locked in the specified gear.
50 - REMOVE KEY FROM IGNITION SWITCH AND ATTACH “DO NOT OPERATE” WARNING SIGN TO STEERING WHEEL
- TURN BATTERY DISCONNECT SWITCH TO “OFF” POSITION
- INSTALL ARTICULATION LOCK BAR

208255
IMPORTANT NOTES:
- REFER TO OPERATORS MANUAL FOR CORRECT MAINTENANCE PROCEDURES - REFER TO OPERATORS MANUAL FOR CORRECT MAINTENANCE PROCEDURES
- FOR BREAK IN OR REBUILD, SEE OPERATORS MANUAL - FOR BREAK IN OR REBUILD, SEE OPERATORS MANUAL
- FOR SEVERE WORKING CO N D I T I O N S , R E D U C E S E R V I C E I N T E R V A L S - F O R S E V E R E W O R K I N G C ON D I T I O N S , R E D U C E S E R V I C E I N T E R V A L S

A. CHANGE INTERVALS MAY BE EXTENDED BY OIL SAMPLING

WARNING
A. CHANGE INTERVALS MAY BE EXTENDED BY OIL SAMPLING
B. CHANGE INTERVALS TO EVERY 250 HRS IF OPERATED IN EXTREMELY WET CONDITIONS B. CHANGE INTERVALS TO EVERY 250 HRS IF OPERATED IN EXTREMELY WET CONDITIONS
C. REFER TO BULLETON 2000/033 REGARDING WATER AND COOLANT SPECIFICATION C. REFER TO BULLETON 2000/033 REGARDING WATER AND COOLANT SPECIFICATION
D. IN SEVERE APPLICATIONS CHECK WEEKLY OR DAILY D. IN SEVERE APPLICATIONS CHECK WEEKLY OR DAILY
MAXIMUM SPEED
59% 1 9 km/h 5.6 Mph
37% 2 14 km/h 8.8 Mph
B20D (6X6) 22% 3 25 km/h 15.6 Mph
ADT 16% 4 35 km/h 21.9 Mph
12% 5 49 km/h 30.6 Mph
10% 6 59 km/h 36.9 Mph

This decal applies to B20D (6X6) ADT’s with a fully laden gross vehicle mass of
31540 Kg. [69533 lb], with exhaust brake and hydraulic retarder fully functional
and with the transmission locked in the specified gear.

44 208352

INTERVAL ITEM ITEM MAINTENANCE APPROVED

DESCRIPTION INTERVAL ITEM ITEM MAINTENANCE APPROVED
HOURS No. POINT MATERIAL DESCRIPTION
HOURS No. POINT MATERIAL
AS REQ 2 AIR CLEANER SECONDARY FILTER 1 REPLACE EVERY THIRD PRIMARY FILTER CHANGE - MINIMUM ONCE A YEAR BELL FILTERS
AS REQ 2 AIR CLEANER SECONDARY FILTER 1 REPLACE EVERY THIRD PRIMARY FILTER CHANGE - MINIMUM ONCE A YEAR BELL FILTERS
AS REQ 13 TYRES 6 CHECK TYRE PRESSURE
AS REQ 27 PRIMARY FUEL FILTER / WATER SEPERATOR 2 CHECK COLD, DRAIN WATER BEFORE STARTING 20 Amp - 20 Amp -
AS REQ
AS REQ
13
27
TYRES
PRIMARY FUEL FILTER / WATER SEPERATOR
6
2
CHECK TYRE PRESSURE
CHECK COLD, DRAIN WATER BEFORE STARTING
AS REQ
AS REQ
37
34
ENGINE CRANK CASE BREATHER
RADIATOR GRILL, AIRCON CONDENSER
1 CHECK AND CLEAN ELEMENT
CHECK, CLEAN IF REQUIRED
*Purging *12V AS REQ 37 ENGINE CRANK CASE BREATHER 1 CHECK AND CLEAN ELEMENT
RADIATOR GRILL, AIRCON CONDENSER CHECK, CLEAN IF REQUIRED
AS REQ 36 CHARGE AIR COOLER 1 CHECK, CLEAN IF REQUIRED Units AS REQ
AS REQ
34
36 CHARGE AIR COOLER 1 CHECK, CLEAN IF REQUIRED
AS REQ
AS REQ
3
35
PRE CLEANER ASSEMBLY
RADIATOR EXTENDED LIFE COOLANT 1
CHECK, CLEAN IF REQUIRED
CHANGE THE COOLANT ( C )
*Fuel Filter AS REQ 3 PRE CLEANER ASSEMBLY CHECK, CLEAN IF REQUIRED

AS REQ 38 HINGES (BONNET AND BELLY PLATE) GREASE *Coolant Level AS REQ
AS REQ
35
38
RADIATOR EXTENDED LIFE COOLANT
HINGES (BONNET AND BELLY PLATE)
1 CHANGE THE COOLANT ( C )
GREASE
10
10
1
4
AIR CLEANER PRIMARY FILTER
OPERATOR CONTROLS AND INSTRUMENTS
1 CHECK INDICATOR, REPLACE IF REQUIRED - MINIMUM ONCE A YEAR
CHECK BELL FILTERS
Switch 10 1 AIR CLEANER PRIMARY FILTER 1 CHECK INDICATOR, REPLACE IF REQUIRED - MINIMUM ONCE A YEAR
10 4 OPERATOR CONTROLS AND INSTRUMENTS CHECK BELL FILTERS
10 5 WARNING LIGHTS, WARNING BUZZER CHECK EVERY START-UP
10 5 WARNING LIGHTS, WARNING BUZZER CHECK EVERY START-UP
10 15 EXTERNAL LIGHTS, REVERSE BUZZER CHECK
10 15 EXTERNAL LIGHTS, REVERSE BUZZER CHECK
10 20 HYDRAULIC OIL LEVEL 1 CHECK COLD
10 20 HYDRAULIC OIL LEVEL 1 CHECK COLD
10 22 TRANSFER CASE OIL LEVEL 1 CHECK THE OIL LEVEL
10 22 TRANSFER CASE OIL LEVEL 1 CHECK THE OIL LEVEL
10 25 TRANSMISSION OIL LEVEL 1 CHECK COLD OR WARM WHILE ENGINE IDLES
10 25 TRANSMISSION OIL LEVEL 1 CHECK COLD OR WARM WHILE ENGINE IDLES
10
10
28 RADIATOR COOLANT LEVEL
30 BRAKE ACCUMULATOR
1
1
CHECK COLD
TEST FUNCTION
60 Amp - 10 28 RADIATOR COOLANT LEVEL 1 CHECK COLD

10 32 ENGINE OIL LEVEL 1 CHECK *Ignition 10

10
30
32
BRAKE ACCUMULATOR
ENGINE OIL LEVEL
1
1
TEST FUNCTION
CHECK
500 14,6 AXLE BREATHERS 2 CHECK, CLEAN IF REQUIRED
500 14,6 AXLE BREATHERS 2 CHECK, CLEAN IF REQUIRED
500 7 SUSPENSION STRUT 2 CHECK HEIGHTS, LEAKS, RUBBER BOOTS
500 7 SUSPENSION STRUT 2 CHECK HEIGHTS, LEAKS, RUBBER BOOTS
500 8 AIRCON FILTER 4 CHECK AND CLEAN OR REPLACE (D)
500 12 SERVICE BRAKE 500 8 AIRCON FILTER 4 CHECK AND CLEAN OR REPLACE (D)
8 CHECK BRAKE PAD WEAR
500 12 SERVICE BRAKE 8 CHECK BRAKE PAD WEAR
500 17 PARK BRAKE 1 CHECK BRAKE PAD WEAR
500 18 OSCILLATION THRU DRIVE BEARINGS 2 GREASE UNTIL IT ESCAPES AT JOINT (B) SEE LUBRICANTS Ignition Solenoid 500 17 PARK BRAKE 1 CHECK BRAKE PAD WEAR
500 18 OSCILLATION THRU DRIVE BEARINGS 2 GREASE UNTIL IT ESCAPES AT JOINT (B) SEE LUBRICANTS
500 19 OSCILLATION JOINT 2 GREASE UNTIL IT ESCAPES AT JOINTS SEE LUBRICANTS
500 19 OSCILLATION JOINT 2 GREASE UNTIL IT ESCAPES AT JOINTS SEE LUBRICANTS
500 19 ARTICULATION JOINT 2 GREASE UNTIL IT ESCAPES AT JOINTS SEE LUBRICANTS
500 19 ARTICULATION JOINT 2 GREASE UNTIL IT ESCAPES AT JOINTS SEE LUBRICANTS
500 21 TRANSFER CASE OIL BREATHER 1 CHECK AND CLEAN
500 21 TRANSFER CASE OIL BREATHER 1 CHECK AND CLEAN
500 24 TRANSMISSION BREATHER 1 CHECK AND CLEAN
2 500 24 TRANSMISSION BREATHER 1 CHECK AND CLEAN
500 29 BATTERIES CLEAN AND TIGHTEN TERMINALS
2 500 29 BATTERIES 2 CLEAN AND TIGHTEN TERMINALS
500 32 ENGINE OIL AND OIL FILTER DRAIN WARM AND REPLACE SEE LUBRICANTS
500 500 32 ENGINE OIL AND OIL FILTER 2 DRAIN WARM AND REPLACE SEE LUBRICANTS
33 ELECTRICAL CONNECTIONS HARNESS CHECK CONDITION OF HARNESS, LOOMS
500 33 ELECTRICAL CONNECTIONS HARNESS CHECK CONDITION OF HARNESS, LOOMS
500 16 DUMP BODY PIVOTS 2 GREASE UNTIL IT ESCAPES AT JOINTS SEE LUBRICANTS
500 16 DUMP BODY PIVOTS 2 GREASE UNTIL IT ESCAPES AT JOINTS SEE LUBRICANTS
1000 28 PRIMARY FUEL FILTER / WATER SEPERATOR 2 REPLACE FILTER ELEMENT
1000 31 2 REPLACE EVERY SECOND OIL CHANGE BELL FILTERS 1000 28 PRIMARY FUEL FILTER / WATER SEPERATOR 2 REPLACE FILTER ELEMENT
SECONDARY FUEL FILTERS
1000 31 SECONDARY FUEL FILTERS 2 REPLACE EVERY SECOND OIL CHANGE BELL FILTERS
1000 31 ENGINE VALVE CLEARANCE 12 ADJUST EVERY SECOND OIL CHANGE
1000 31 ENGINE VALVE CLEARANCE 12 ADJUST EVERY SECOND OIL CHANGE
1000 10 HYDRAULIC TANK BREATHER FILTER 1 REPLACE BELL FILTERS
1000 10 HYDRAULIC TANK BREATHER FILTER 1 REPLACE BELL FILTERS
1000 11 AXLE AND FINAL DRIVE OIL 6 CHECK THE OIL LEVEL
2000 11 6 SEE LUBRICANTS 1000 11 AXLE AND FINAL DRIVE OIL 9 CHECK THE OIL LEVEL
AXLE AND FINAL DRIVE OIL DRAIN AND REFILL
2000 11 AXLE AND FINAL DRIVE OIL 9 DRAIN AND REFILL SEE LUBRICANTS
2000 22 TRANSFER CASE OIL 1 DRAIN AND REFILL
2000 23 TRANSMISSION OIL FILTERS 2 REPLACE EVERY 2000 HOURS OR WITH ABNORMAL OIL SAMPLE (A) BELL FILTERS 2000 22 TRANSFER CASE OIL 1 DRAIN AND REFILL
2000 23 TRANSMISSION OIL 1 CHANGE THE OIL (A) SEE LUBRICANTS 2000 23 TRANSMISSION OIL FILTERS 2 REPLACE EVERY 2000 HOURS OR WITH ABNORMAL OIL SAMPLE (A) BELL FILTERS
2000 26 PNEUMATIC SYSTEM AIR DRYER FILTER 1 REPLACE BELL FILTERS Cold Start Solenoid 2000
2000
23
26
TRANSMISSION OIL
PNEUMATIC SYSTEM AIR DRYER FILTER
1
1
CHANGE THE OIL (A)
REPLACE
SEE LUBRICANTS
BELL FILTERS
2000 35 RADIATOR EXTENDED LIFE COOLANT 1 CHECK THE COOL ANT CONDITION ( C )
4000 9 HYDRAULIC SYSTEM RETURN FILTER 1 REPLACE BELL FILTERS 2000 35 RADIATOR EXTENDED LIFE COOLANT 1 CHECK THE COOL ANT CONDITION ( C )
4000 20 SEE LUBRICANTS 4000 9 HYDRAULIC SYSTEM RETURN FILTER 1 REPLACE BELL FILTERS
HYDRAULIC TANK 1 DRAIN AND REFILL
4000 20 HYDRAULIC TANK 1 DRAIN AND REFILL SEE LUBRICANTS

AMBIENT TEMPERATURE RANGE DURING FILL PERIOD

RECOMMENDED LUBRICANTS F - 40 - 22 -4 14 32 50 68 86 104 122 AMBIENT TEMPERATURE RANGE DURING FILL PERIOD
C - 40 - 30 -20 -10 0 10 20 30 40 50 RECOMMENDED LUBRICANTS F - 40 - 22 -4 14 32 50 68 86 104 122
C - 40 - 30 -20 -10 0 10 20 30 40 50
ENGINE - M-BENZ
- OILS TO MEET ‘M-BENZ 228.5 ENGINE - M-BENZ
SPECIFICATIONS SAE 15W-40
- OILS TO MEET ‘M-BENZ 228.5
SAE 10W-40 SPECIFICATIONS SAE 15W-40
PREFERRED: - CASTROL DYNAMAX 10W-40
- CALTEX XLD 10W-40 SAE 10W-40
PREFERRED: - CASTROL DYNAMAX 10W-40
- CALTEX XLD 10W-40
TRANSMISSION - ZF 6HP592
- USE ONLY CASTROL CASTROL TRANSMAX Z OR S (SAE 70W-80W) TRANSMISSION - ZF 6HP592
TRANSMAX Z OR S/TRANSYND - USE ONLY CASTROL CASTROL TRANSMAX Z OR S (SAE 70W-80W)
TRANSMAX Z OR S/TRANSYND
HYDRAULIC OIL
- OILS TO MEET ATF ATF HYDRAULIC OIL
COMPLYING WITH VICKERS M-2952-S
SPECIFICATION SAE 10W Spare Solenoid - OILS TO MEET ATF
COMPLYING WITH VICKERS M-2952-S
ATF
SAE 30 SPECIFICATION SAE 10W
PREFERRED: - CALTEX TEXAMATIC TYPE-G
SAE 30
PREFERRED: - CALTEX TEXAMATIC TYPE-G
GREASE
- PREFERRED: - CALTEX MULTIFAK EP NGLI N0. 2
- CALTEX ULTRA DUTY GREASE NGLI N0. 2
GREASE
- PREFERRED: - CALTEX MULTIFAK EP NGLI N0. 2
- CALTEX ULTRA DUTY GREASE NGLI N0. 2
DRIVE AXLES - BELL
- OILS TO MEET API GL-5, MT-1, ZF TE-ML05
SPECIFICTION
DRIVE AXLES - BELL
- OILS TO MEET API GL-5, MT-1, ZF TE-ML05
PREFFERED: - CALTEX OIL ZF (80W-90) SPECIFICTION

PREFFERED: - CALTEX OIL ZF (80W-90)

TRANSFER CASE
- USE ONLY CASTROL
TRANSMAX Z OR S/TRANSYND TRANSFER CASE
- USE ONLY CASTROL
208257
207435 TRANSMAX Z OR S/TRANSYND

208327
207435
208179

B20D 6X4 AND 6X6 ADT REV A

7-82
 DECALS

I Vin Series
Q 66
T
PART No. T DESCRIPTION XX REMARKS
E From:
Y 46
M To:
27 207277 1 DECAL,PARK BRAKE APPLICATION X X
28 207304 4 DECAL,TIE DOWN POINT X X
29 207291 1 DECAL,GREASE,OSCIL/R-BRG 500HRS X X
30 207290 2 DECAL,DEERE,LIFT/TIE DOWN PNT X X
31 207394 1 DECAL,FUSE&RELAY LAYOUT, LARGE X X
32 207408 1 DECAL,STARTER MOTER, ADT X X
33 207409 1 DECAL,BIN TIP, ADT X X
34 208410 1 DECAL,GREASE, 500HRS, ARTIC X X
35 207411 1 DECAL,EMERGENCY EXIT, ADT X X
36 207412 1 DECAL,PARK BRAKE, ADT X X
37 207414 1 DECAL,ROPS, FOPS, SMALL BELL X X
38 307471 1 DECAL,RETARDER, LEVER X X
39 207823 2 DECAL,BELL LOGO, BIN X X
40 207897 1 DECAL,CAB,L/PUMP LEVER, ADT X X
41 207995 1 DECAL,HYDRAULIC TEST POINTS X X
42 208046 1 DECAL,CAB SUPPORT X X
43 208073 1 DECAL,GREASE, 500HRS, STR, CYL X X
44 208179 1 DECAL,CIRCUIT BREAKER, SML, ADT X X
45 208255 1 DECAL,SPEED DOWN SLOPE, 20T, 6X4 X
46 208256 1 DECAL,TYRE PRESSURE, 20T X X
47 208257 1 DECAL,INFO, CLUSTER, B20D, 6X4 X
48 208258 2 DECAL,B&W, B20D, ADT X X
49 208327 1 DECAL,INFO CLUSTER, B20D, 6X6 X
50 208352 1 DECAL,SPEED DOWN SLOPE, B20D, 6X6 X
206628 A/R DECAL,CONSPICUITY SHEETING X X

B20D 6X4 AND 6X6 ADT REV A

7-83
B20D 6X4 AND 6X6 ADT
7-84