TURNING OPERATION

1. Rota onal speed, N (rev/min)

𝒗(𝟏𝟎𝟎𝟎)
𝑵=
𝝅𝑫𝒐
𝑣 = 𝑐𝑢𝑡𝑡𝑖𝑛𝑔 𝑠𝑝𝑒𝑒𝑑 (m/min)
Do=original diameter (mm)

2. Feed rate, fr (mm/min)

𝒇𝒓 = 𝑵𝒇

N= rotational feed (rev/min)

F= feed (mm/rev)

3. Machining Time, Tm (min)

𝑳
𝑻𝒎 =
𝒇𝒓
L= length of cylindrical work

4. Material removal rate (mm3/min)

𝑴𝑹𝑹 = 𝒗𝒇𝒅

v=cutting speed(m/min)
f=feed (mm/rev)
d=mm
 DRILLING OPERATION

1. Rota onal speed, N (rev/min)

𝒗(𝟏𝟎𝟎𝟎)
𝑵=
𝝅𝑫
v = cutting speed (m/min)
D= the drill diameter (mm)

2. Feed rate, fr (mm/min)

𝒇𝒓 = 𝑵𝒇

N= rotational feed (rev/min)

F= feed (mm/rev)

3. Machining Time, Tm (min) for blind hole

𝑳
𝑻𝒎 =
𝒇𝒓

4. Material removal rate (mm3/min)

𝝅𝑫𝟐 𝒇𝒓
𝑴𝑹𝑹 =
𝟒
 MILLING OPERATION

1. Rota onal speed, N (rev/min)

𝒗(𝟏𝟎𝟎𝟎)
𝑵=
𝝅𝑫
v = cutting speed (m/min)
D= milling cutter diameter (mm)

2. Feed rate, fr (mm/min)

𝒇𝒓 = 𝑵𝒏𝒕 𝒇

N= rotational feed (rev/min)

nt = number of teeth
f= feed (mm/rev)

3. Machining Time, Tm (min) for blind hole

𝑳+𝑨
𝑻𝒎 =
𝒇𝒓

𝑨= 𝒅 (𝑫 − 𝒅)

L = length
A= Approach distance
D = Milling cutter diameter
d = depth of cut

4. Material removal rate (mm3/min)

𝑴𝑹𝑹 = 𝒘𝒅𝒇𝒓
w = width (mm)
d= depth (mm)
 ASSIGNMENT
MMT25004 PRECISION AND FINISHING IN CNC TECHNOLOGY
SEMESTER 1 2023/2024

Answer ALL questions

Question 1
In a production turning operation, the foreman has decreed that a single pass must be completed
on the cylindrical workpiece in 6.0 min. The piece is 500 mm long and 150 mm in diameter.
Using a feed = 0.30 mm/rev and a depth of cut = 4.5 mm, what cutting speed must be used to
meet this machining time requirement?

Question 2
A drilling operation is to be performed with a 13 mm diameter twist drill in a steel workpart.
The hole is a blind hole at a depth of 60 mm and the point angle is 118. The cutting speed is 25
m/min and the feed is 0.30 mm/rev. Determine (a) the cutting time to complete the drilling
operation, and (b) metal removal rate during the operation, after the drill bit reaches full
diameter.

Question 3
A peripheral milling operation is performed on the top surface of a rectangular workpart which
is 300 mm long by 50 mm wide. The milling cutter, which is 80 mm in diameter and has five
teeth, overhangs the width of the part on both sides. The cutting speed is 70 m/min, the chip
load is 0.25 mm/tooth, and the depth of cut is 5.0 mm. Determine (a) the time to make one pass
across the surface