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@AIRBUS

AIRBUS S.A.S.
Customer Services
Technical Data Support and Services
31707 Blagnac Cedex
FRANCE

FAPE3

COMPONENT MAINTENANCE MANUAL


WITH
ILLUSTRATED PART LIST

FWD AND AFT CARGO COMPARTMENT DOOR


PN : D5237100000000 D5237100000200
D5237100000400 D5237100000800
D5237100001000 D5237100001051
D5237100001200 D5237100001400
D5237100001451 D5237100001600
D5237100001800 D5237100002000
D5237100002200 D5237100002400
D5237100002600 D5237100002800
D5237100003000 D5237100003200
D5237100003400 D5237100003451
D5237190000000 D5237190000200
D5237190000400 D5237190000800
D5237190001000 D5237190001051

Issue: Nov 01/87 52-31-12 Rev: Jul 01/17


@AIRBUS
AIRBUS S.A.S.
Customer Services
Technical Data Support and Services
31707 Blagnac Cedex
FRANCE

FAPE3

D5237190001200 D5237190001400
D5237190001600 D5237190001800
D5237190002200 D5237190002400
D5237190002600 D5237190002800
D5237190003000 D5237190003060
D5237190003200 D5237190003400
D5237190010200 D5237190010400
D5237190010600 D5237190010800
D5237190011000 D5237190011200
D5237190011400

Issue: Nov 01/87 52-31-12 Rev: Jul 01/17


@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

HIGHLIGHTS

Revision No. 31 - Jul 01/17

LOCATIONS CHG DESCRIPTIONS OF CHANGE


CODE

HIGHLIGHTS
Page 1
52-31-12 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

LIST OF EFFECTIVE CONTENT

Revision No. 31 - Jul 01/17

CONTENT CHG LAST REVISION


CODE DATE
INTRODUCTION
TASK 52-31-12-871-801-A01 Nov 01/08

DESCRIPTION AND OPERATION


TASK 52-31-12-870-802-A01 Nov 01/08
TASK 52-31-12-870-803-A01 Jul 01/12
FIGURE 52-31-12-991-001-A01 Nov 01/08
FIGURE 52-31-12-991-002-A01 Nov 01/08
FIGURE 52-31-12-991-003-A01 Nov 01/08
FIGURE 52-31-12-991-004-A01 Nov 01/08
FIGURE 52-31-12-991-005-A01 Nov 01/08
FIGURE 52-31-12-991-006-A01 Nov 01/08
FIGURE 52-31-12-991-009-A01 Nov 01/08
TASK 52-31-12-870-804-A01 Nov 01/08
FIGURE 52-31-12-991-007-A01 Nov 01/08
FIGURE 52-31-12-991-008-A01 Nov 01/08

TESTING AND FAULT ISOLATION


TASK 52-31-12-700-801-A01 Jul 01/09
Subtask 52-31-12-750-001-A01 Nov 01/08
TASK 52-31-12-700-802-A01 Nov 01/08
Subtask 52-31-12-750-002-A01 Nov 01/08
TASK 52-31-12-700-803-A01 Nov 01/08
Subtask 52-31-12-700-001-A01 Nov 01/08
FIGURE 52-31-12-991-012-A01 Nov 01/08
TASK 52-31-12-810-801-A01 Jul 01/11
Subtask 52-31-12-810-001-A01 Jul 01/11

L.E.C.
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CONTENT CHG LAST REVISION


CODE DATE
SCHEMATIC AND WIRING DIAGRAMS
TASK 52-31-12-878-805-A01 Nov 01/08
FIGURE 52-31-12-991-013-A01 Nov 01/08

DISASSEMBLY
TASK 52-31-12-000-801-A01 Jul 01/11
Subtask 52-31-12-010-001-A01 Jul 01/09
TASK 52-31-12-000-802-A01 Jul 01/11
Subtask 52-31-12-010-002-A01 Jul 01/09
TASK 52-31-12-000-803-A01 Jul 01/11
Subtask 52-31-12-010-003-A01 Jul 01/09
TASK 52-31-12-000-804-A01 Jul 01/11
Subtask 52-31-12-010-004-A01 Jul 01/09
TASK 52-31-12-000-805-A01 Jul 01/11
Subtask 52-31-12-010-005-A01 Nov 01/08
TASK 52-31-12-000-806-A01 Jul 01/11
Subtask 52-31-12-010-006-A01 Jul 01/10
TASK 52-31-12-000-807-A01 Jul 01/11
Subtask 52-31-12-010-007-A01 Jul 01/09
TASK 52-31-12-000-808-A01 Jul 01/12
Subtask 52-31-12-010-008-A01 Jul 01/12
TASK 52-31-12-000-809-A01 Jul 01/11
Subtask 52-31-12-000-001-A01 Nov 01/08
TASK 52-31-12-000-810-A01 Jul 01/11
Subtask 52-31-12-000-002-A01 Nov 01/08
TASK 52-31-12-000-811-A01 Jul 01/11
Subtask 52-31-12-000-003-A01 Jul 01/12
TASK 52-31-12-000-812-A01 Jul 01/11
Subtask 52-31-12-010-009-A01 Nov 01/08
TASK 52-31-12-000-813-A01 Jul 01/11

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CONTENT CHG LAST REVISION


CODE DATE
Subtask 52-31-12-010-010-A01 Jul 01/12
TASK 52-31-12-000-814-A01 Jul 01/12
Subtask 52-31-12-010-011-A01 Jul 01/12
TASK 52-31-12-000-815-A01 Jul 01/11
Subtask 52-31-12-010-012-A01 Nov 01/08
TASK 52-31-12-000-816-A01 Jul 01/11
Subtask 52-31-12-010-013-A01 Nov 01/08
TASK 52-31-12-000-817-A01 Jul 01/11
Subtask 52-31-12-010-014-A01 Jul 01/09
TASK 52-31-12-000-818-A01 Jul 01/11
Subtask 52-31-12-040-001-A01 Jul 01/09
TASK 52-31-12-000-819-A01 Jul 01/11
Subtask 52-31-12-040-002-A01 Nov 01/08
Subtask 52-31-12-040-003-A01 Nov 01/08
Subtask 52-31-12-040-007-A01 Nov 01/08
FIGURE 52-31-12-991-014-A01 Nov 01/08
FIGURE 52-31-12-991-015-A01 Nov 01/08
TASK 52-31-12-000-820-A01 Jul 01/11
Subtask 52-31-12-040-005-A01 Jul 01/09
TASK 52-31-12-000-821-A01 Jul 01/11
Subtask 52-31-12-010-015-A01 Jul 01/12
TASK 52-31-12-000-822-A01 Jul 01/11
Subtask 52-31-12-040-006-A01 Nov 01/08
TASK 52-31-12-000-823-A01 Jul 01/11
Subtask 52-31-12-000-004-A01 Nov 01/08
TASK 52-31-12-000-824-A01 Jul 01/11
Subtask 52-31-12-000-005-A01 Jul 01/09
Subtask 52-31-12-000-006-A01 Jul 01/09
TASK 52-31-12-000-825-A01 Jul 01/11

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CONTENT CHG LAST REVISION


CODE DATE
Subtask 52-31-12-000-007-A01 Nov 01/08
TASK 52-31-12-000-826-A01 Jul 01/11
Subtask 52-31-12-010-016-A01 Jul 01/09
TASK 52-31-12-000-827-A01 Jul 01/11
Subtask 52-31-12-010-017-A01 Nov 01/08

CLEANING
TASK 52-31-12-100-801-A01 Jul 01/11
Subtask 52-31-12-100-001-A01 Jul 01/11

INSPECTION/CHECK
TASK 52-31-12-210-801-A01 Jul 01/11
Subtask 52-31-12-210-001-A01 Jul 01/11
FIGURE 52-31-12-991-016-A01 Nov 01/08
TASK 52-31-12-210-802-A01 Jul 01/11
Subtask 52-31-12-210-002-A01 Jul 01/09
FIGURE 52-31-12-991-017-A01 Nov 01/08
FIGURE 52-31-12-991-018-A01 Nov 01/08
FIGURE 52-31-12-991-019-A01 Nov 01/08
TASK 52-31-12-210-803-A01 Jul 01/12
Subtask 52-31-12-210-003-A01 Jul 01/12
FIGURE 52-31-12-991-020-A01 Nov 01/08
TASK 52-31-12-210-804-A01 Jul 01/11
Subtask 52-31-12-210-004-A01 Nov 01/08

REPAIR
TASK 52-31-12-320-801-A01 Jul 01/11
Subtask 52-31-12-320-001-A01 Nov 01/08
TASK 52-31-12-320-802-A01 Jul 01/11
Subtask 52-31-12-320-002-A01 Jul 01/11
TASK 52-31-12-320-803-A01 Jul 01/11

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CONTENT CHG LAST REVISION


CODE DATE
Subtask 52-31-12-320-003-A01 Jul 01/11
TASK 52-31-12-350-801-A01 Jul 01/11
Subtask 52-31-12-350-001-A01 Jul 01/11
FIGURE 52-31-12-991-021-A01 Nov 01/08
FIGURE 52-31-12-991-022-A01 Nov 01/08
FIGURE 52-31-12-991-023-A01 Nov 01/08
FIGURE 52-31-12-991-024-A01 Nov 01/08
TASK 52-31-12-380-801-A01 Jul 01/11
Subtask 52-31-12-380-001-A01 Jul 01/11
TASK 52-31-12-350-802-A01 Jul 01/11
Subtask 52-31-12-380-002-A01 Jul 01/11
TASK 52-31-12-350-803-A01 Jul 01/11
Subtask 52-31-12-350-002-A01 Jul 01/11
TASK 52-31-12-350-804-A01 Jul 01/11
Subtask 52-31-12-350-003-A01 Jul 01/11
TASK 52-31-12-350-805-A01 Jul 01/11
Subtask 52-31-12-350-004-A01 Jul 01/11
TASK 52-31-12-350-806-A01 Jan 01/16
Subtask 52-31-12-000-008-A01 Jul 01/11
Subtask 52-31-12-350-007-A01 Jan 01/16
Subtask 52-31-12-350-009-A01 Jan 01/16
Subtask 52-31-12-350-009-C01 Jan 01/16
Subtask 52-31-12-350-009-D01 Jan 01/16
Subtask 52-31-12-350-010-A01 Jan 01/16
Subtask 52-31-12-350-010-C01 Jan 01/16
Subtask 52-31-12-350-010-D01 Jan 01/16
Subtask 52-31-12-450-001-A01 Jul 01/10
FIGURE 52-31-12-991-038-A01 Jul 01/18
FIGURE 52-31-12-991-039-A01 Jul 01/18

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CONTENT CHG LAST REVISION


CODE DATE
FIGURE 52-31-12-991-039-B01 Jul 01/18
FIGURE 52-31-12-991-040-A01 Jul 01/10
FIGURE 52-31-12-991-040-B01 Jul 01/18
TASK 52-31-12-350-806-B01 Jan 01/16
Subtask 52-31-12-000-010-A01 Jul 01/11
Subtask 52-31-12-350-012-A01 Jan 01/16
Subtask 52-31-12-350-013-A01 Jan 01/16
Subtask 52-31-12-350-013-B01 Jan 01/16
Subtask 52-31-12-350-013-C01 Jan 01/16
Subtask 52-31-12-350-014-A01 Jan 01/16
Subtask 52-31-12-350-014-B01 Jan 01/16
Subtask 52-31-12-350-014-C01 Jan 01/16
Subtask 52-31-12-450-002-A01 Jul 01/10
FIGURE 52-31-12-991-044-A01 Jul 01/10
FIGURE 52-31-12-991-045-A01 Jul 01/10
FIGURE 52-31-12-991-045-B01 Jul 01/10
FIGURE 52-31-12-991-046-A01 Jul 01/10
FIGURE 52-31-12-991-046-B01 Jul 01/10
TASK 52-31-12-350-811-A01 Jul 01/11
Subtask 52-31-12-300-001-A01 Nov 01/08
TASK 52-31-12-350-807-A01 Jul 01/11
Subtask 52-31-12-300-002-A01 Nov 01/08
TASK 52-31-12-350-808-A01 Jul 01/11
Subtask 52-31-12-300-003-A01 Nov 01/08
TASK 52-31-12-350-809-A01 Jul 01/11
Subtask 52-31-12-300-004-A01 Jul 01/11
TASK 52-31-12-350-810-A01 Jul 01/11
Subtask 52-31-12-300-005-A01 Jul 01/11
Subtask 52-31-12-350-006-A01 Jul 01/11

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COMPONENT MAINTENANCE MANUAL
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CONTENT CHG LAST REVISION


CODE DATE

ASSEMBLY
TASK 52-31-12-400-801-A01 Nov 01/08
Subtask 52-31-12-400-001-A01 Jul 01/09
TASK 52-31-12-400-802-A01 Nov 01/08
Subtask 52-31-12-410-001-A01 Jul 01/09
FIGURE 52-31-12-991-025-A01 Nov 01/08
TASK 52-31-12-400-803-A01 Jul 01/11
Subtask 52-31-12-400-002-A01 Jul 01/11
TASK 52-31-12-400-804-A01 Nov 01/08
Subtask 52-31-12-400-003-A01 Nov 01/08
TASK 52-31-12-400-805-A01 Jul 01/11
Subtask 52-31-12-400-004-A01 Jul 01/11
TASK 52-31-12-400-806-A01 Jul 01/10
Subtask 52-31-12-400-005-A01 Jul 01/10
TASK 52-31-12-400-807-A01 Jul 01/11
Subtask 52-31-12-400-006-A01 Jul 01/11
TASK 52-31-12-400-808-A01 Jul 01/11
Subtask 52-31-12-400-007-A01 Jul 01/17
TASK 52-31-12-400-809-A01 Jul 01/11
Subtask 52-31-12-400-008-A01 Jul 01/11
TASK 52-31-12-400-810-A01 Jul 01/11
Subtask 52-31-12-400-009-A01 Jul 01/11
TASK 52-31-12-400-811-A01 Jul 01/11
Subtask 52-31-12-400-010-A01 Jul 01/11
TASK 52-31-12-400-812-A01 Jul 01/11
Subtask 52-31-12-400-011-A01 Jul 01/11
TASK 52-31-12-400-813-A01 Jul 01/11
Subtask 52-31-12-400-012-A01 Jul 01/11

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CONTENT CHG LAST REVISION


CODE DATE
TASK 52-31-12-400-814-A01 Jul 01/11
Subtask 52-31-12-400-013-A01 Jul 01/11
TASK 52-31-12-400-815-A01 Jul 01/11
Subtask 52-31-12-400-014-A01 Jul 01/11
TASK 52-31-12-400-816-A01 Jul 01/11
Subtask 52-31-12-400-015-A01 Jul 01/11
TASK 52-31-12-400-817-A01 Jul 01/11
Subtask 52-31-12-400-016-A01 Jul 01/11
TASK 52-31-12-400-818-A01 Jul 01/12
Subtask 52-31-12-400-017-A01 Jul 01/12
TASK 52-31-12-400-819-A01 Jul 01/11
Subtask 52-31-12-400-018-A01 Jul 01/11
Subtask 52-31-12-400-019-A01 Jul 01/11
Subtask 52-31-12-400-020-A01 Nov 01/08
FIGURE 52-31-12-991-026-A01 Nov 01/08
FIGURE 52-31-12-991-027-A01 Nov 01/08
FIGURE 52-31-12-991-028-A01 Nov 01/08
TASK 52-31-12-400-820-A01 Jul 01/11
Subtask 52-31-12-400-021-A01 Jul 01/11
TASK 52-31-12-400-821-A01 Jul 01/11
Subtask 52-31-12-400-022-A01 Jul 01/11
TASK 52-31-12-400-822-A01 Nov 01/08
Subtask 52-31-12-400-023-A01 Nov 01/08
TASK 52-31-12-400-823-A01 Nov 01/08
Subtask 52-31-12-400-024-A01 Nov 01/08
TASK 52-31-12-400-824-A01 Jul 01/11
Subtask 52-31-12-400-025-A01 Jul 01/11
Subtask 52-31-12-400-026-A01 Jul 01/11
TASK 52-31-12-400-825-A01 Nov 01/08

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CONTENT CHG LAST REVISION


CODE DATE
Subtask 52-31-12-400-027-A01 Nov 01/08
TASK 52-31-12-400-826-A01 Jul 01/11
Subtask 52-31-12-400-028-A01 Jul 01/11
TASK 52-31-12-400-827-A01 Nov 01/08
Subtask 52-31-12-400-029-A01 Nov 01/08
TASK 52-31-12-800-801-A01 Jan 01/09
Subtask 52-31-12-820-001-A01 Jan 01/09
TASK 52-31-12-800-802-A01 Jan 01/09
Subtask 52-31-12-820-002-A01 Jan 01/09
TASK 52-31-12-800-803-A01 Jan 01/09
Subtask 52-31-12-820-003-A01 Jan 01/09
FIGURE 52-31-12-991-029-A01 Jan 01/09
TASK 52-31-12-800-804-A01 Jan 01/09
Subtask 52-31-12-820-004-A01 Jan 01/09
TASK 52-31-12-800-805-A01 Jul 01/09
Subtask 52-31-12-820-005-A01 Jan 01/09
FIGURE 52-31-12-991-030-A01 Jan 01/09
TASK 52-31-12-800-806-A01 Jan 01/09
Subtask 52-31-12-820-006-A01 Jan 01/09
FIGURE 52-31-12-991-031-A01 Jan 01/09
TASK 52-31-12-800-807-A01 Jan 01/09
Subtask 52-31-12-820-007-A01 Jan 01/09
TASK 52-31-12-800-808-A01 Jan 01/09
Subtask 52-31-12-820-008-A01 Jan 01/09
FIGURE 52-31-12-991-032-A01 Jan 01/09
TASK 52-31-12-800-809-A01 Jan 01/09
Subtask 52-31-12-820-009-A01 Jan 01/09
TASK 52-31-12-800-810-A01 Jan 01/09
Subtask 52-31-12-820-010-A01 Jan 01/09

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CONTENT CHG LAST REVISION


CODE DATE

FITS AND CLEARANCES


TASK 52-31-12-820-806-A01 Nov 01/08
TASK 52-31-12-820-807-A01 Nov 01/08
FIGURE 52-31-12-991-033-A01 Nov 01/08
FIGURE 52-31-12-991-034-A01 Nov 01/08
FIGURE 52-31-12-991-035-A01 Nov 01/08
FIGURE 52-31-12-991-036-A01 Nov 01/08
TASK 52-31-12-820-808-A01 Nov 01/08

SPECIAL TOOLS,FIXTURES,EQUIPMENT AND CONSUMABLES


TASK 52-31-12-940-809-A01 Jan 01/09
FIGURE 52-31-12-991-037-A01 Nov 01/08

STORAGE INCLUDING TRANSPORTATION


TASK 52-31-12-550-801-A01 Nov 01/08
Subtask 52-31-12-620-001-A01 Nov 01/08
Subtask 52-31-12-530-001-A01 Nov 01/08
Subtask 52-31-12-550-001-A01 Nov 01/08
Subtask 52-31-12-550-002-A01 Nov 01/08
Subtask 52-31-12-550-003-A01 Nov 01/08

ILLUSTRATED PARTS LIST


IPL Introduction
TASK 52-31-12-872-801-A01 Jul 01/11
VENDOR LIST Jan 01/16
Figure 01
FIGURE 52-31-12-991-801-001 Nov 01/08
Parts List Nov 01/08
Figure 01A
FIGURE 52-31-12-991-801-A01 Nov 01/08
Parts List Nov 01/08

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CODE DATE
Figure 02
FIGURE 52-31-12-991-802-001 Nov 01/08
Parts List Nov 01/08
Figure 02A
FIGURE 52-31-12-991-802-A01 Nov 01/08
Parts List Nov 01/08
Figure 02B
FIGURE 52-31-12-991-802-B01 Nov 01/08
Parts List Nov 01/08
Figure 03
FIGURE 52-31-12-991-803-001 Nov 01/08
Parts List Nov 01/08
Figure 03A
FIGURE 52-31-12-991-803-A01 Nov 01/08
Parts List Nov 01/08
Figure 03B
FIGURE 52-31-12-991-803-B01 Nov 01/08
Parts List Nov 01/08
Figure 04
FIGURE 52-31-12-991-804-001 Jan 01/16
Parts List Jan 01/16
Figure 05
FIGURE 52-31-12-991-805-001 Nov 01/08
Parts List Nov 01/08
Figure 06
FIGURE 52-31-12-991-806-001 Nov 01/08
Parts List Nov 01/08
Figure 07
FIGURE 52-31-12-991-807-001 Nov 01/08

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CODE DATE
Parts List Nov 01/08
Figure 08
FIGURE 52-31-12-991-808-001 Nov 01/08
Parts List Nov 01/08
Figure 09
FIGURE 52-31-12-991-809-001 Nov 01/08
Parts List Nov 01/08
Figure 09A
FIGURE 52-31-12-991-809-A01 Nov 01/08
Parts List Nov 01/08
Figure 10
FIGURE 52-31-12-991-810-001 Nov 01/08
Parts List Nov 01/08
Figure 11
FIGURE 52-31-12-991-811-001 Nov 01/08
Parts List Nov 01/08
Figure 12
FIGURE 52-31-12-991-812-001 Nov 01/08
Parts List Nov 01/08
Figure 12A
FIGURE 52-31-12-991-812-A01 Nov 01/08
Parts List Nov 01/08
Figure 13
FIGURE 52-31-12-991-813-001 Nov 01/08
Parts List Nov 01/08
Figure 14
FIGURE 52-31-12-991-814-001 Nov 01/08
Parts List Nov 01/08
Figure 15

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CODE DATE
FIGURE 52-31-12-991-815-001 Nov 01/08
Parts List Nov 01/08
Figure 16
FIGURE 52-31-12-991-816-001 Nov 01/08
Parts List Nov 01/08
Figure 17
FIGURE 52-31-12-991-817-001 Nov 01/08
Parts List Nov 01/08
Figure 18
FIGURE 52-31-12-991-818-001 Nov 01/08
Parts List Nov 01/08
Figure 19
FIGURE 52-31-12-991-819-001 Nov 01/08
Parts List Nov 01/08
Figure 19A
FIGURE 52-31-12-991-819-A01 Nov 01/08
Parts List Nov 01/08
Figure 20
FIGURE 52-31-12-991-820-001 Nov 01/08
Parts List Nov 01/08
Figure 20A
FIGURE 52-31-12-991-820-A01 Nov 01/08
Parts List Nov 01/08
Figure 20K
FIGURE 52-31-12-991-820-K01 Nov 01/08
Parts List Nov 01/08
Figure 21
FIGURE 52-31-12-991-821-001 Nov 01/08
Parts List Nov 01/08

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CODE DATE
Figure 21A
FIGURE 52-31-12-991-821-A01 Nov 01/08
Parts List Nov 01/08
Figure 21B
FIGURE 52-31-12-991-821-B01 Nov 01/08
Parts List Nov 01/08
Figure 22
FIGURE 52-31-12-991-822-001 Nov 01/08
Parts List Nov 01/08
Figure 22A
FIGURE 52-31-12-991-822-A01 Nov 01/08
Parts List Nov 01/08
Figure 23
FIGURE 52-31-12-991-823-001 Nov 01/08
Parts List Nov 01/08
Figure 24
FIGURE 52-31-12-991-824-001 Nov 01/08
Parts List Nov 01/08
Figure 25
FIGURE 52-31-12-991-825-001 Nov 01/08
Parts List Nov 01/08
Figure 26
FIGURE 52-31-12-991-826-001 Nov 01/08
Parts List Nov 01/08
Figure 28
FIGURE 52-31-12-991-828-001 Nov 01/08
Parts List Nov 01/08
Figure 28A
FIGURE 52-31-12-991-828-A01 Nov 01/08

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CONTENT CHG LAST REVISION


CODE DATE
Parts List Nov 01/08
Figure 30K
FIGURE 52-31-12-991-830-K01 Nov 01/08
Parts List Nov 01/08
Figure 31K
FIGURE 52-31-12-991-831-K01 Nov 01/08
Parts List Nov 01/08
Figure 51
FIGURE 52-31-12-991-851-001 Nov 01/08
Parts List Nov 01/08
Figure 51A
FIGURE 52-31-12-991-851-A01 Nov 01/08
Parts List Nov 01/08
Figure 51H
FIGURE 52-31-12-991-851-H01 Nov 01/08
Parts List Nov 01/08
Figure 52
FIGURE 52-31-12-991-852-001 Nov 01/08
Parts List Nov 01/08
Figure 52A
FIGURE 52-31-12-991-852-A01 Nov 01/08
Parts List Nov 01/08
Figure 52B
FIGURE 52-31-12-991-852-B01 Nov 01/08
Parts List Nov 01/08
Figure 53
FIGURE 52-31-12-991-853-001 Nov 01/08
Parts List Nov 01/08
Figure 53A

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CONTENT CHG LAST REVISION


CODE DATE
FIGURE 52-31-12-991-853-A01 Nov 01/08
Parts List Nov 01/08
Figure 53B
FIGURE 52-31-12-991-853-B01 Nov 01/08
Parts List Nov 01/08
Figure 54
FIGURE 52-31-12-991-854-001 Jan 01/16
Parts List Jan 01/16
Figure 55
FIGURE 52-31-12-991-855-001 Nov 01/08
Parts List Nov 01/08
Figure 56
FIGURE 52-31-12-991-856-001 Nov 01/08
Parts List Nov 01/08
Figure 57
FIGURE 52-31-12-991-857-001 Nov 01/08
Parts List Nov 01/08
Figure 58
FIGURE 52-31-12-991-858-001 Nov 01/08
Parts List Nov 01/08
Figure 59
FIGURE 52-31-12-991-859-001 Nov 01/08
Parts List Nov 01/08
Figure 59A
FIGURE 52-31-12-991-859-A01 Nov 01/08
Parts List Nov 01/08
Figure 60
FIGURE 52-31-12-991-860-001 Nov 01/08
Parts List Nov 01/08

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CONTENT CHG LAST REVISION


CODE DATE
Figure 61
FIGURE 52-31-12-991-861-001 Nov 01/08
Parts List Nov 01/08
Figure 62
FIGURE 52-31-12-991-862-001 Nov 01/08
Parts List Nov 01/08
Figure 62A
FIGURE 52-31-12-991-862-A01 Nov 01/08
Parts List Nov 01/08
Figure 63
FIGURE 52-31-12-991-863-001 Nov 01/08
Parts List Nov 01/08
Figure 64
FIGURE 52-31-12-991-864-001 Nov 01/08
Parts List Nov 01/08
Figure 65
FIGURE 52-31-12-991-865-001 Nov 01/08
Parts List Nov 01/08
Figure 66
FIGURE 52-31-12-991-866-001 Nov 01/08
Parts List Nov 01/08
Figure 67
FIGURE 52-31-12-991-867-001 Nov 01/08
Parts List Nov 01/08
Figure 68
FIGURE 52-31-12-991-868-001 Nov 01/08
Parts List Nov 01/08
Figure 69
FIGURE 52-31-12-991-869-001 Nov 01/08

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CONTENT CHG LAST REVISION


CODE DATE
Parts List Nov 01/08
Figure 69A
FIGURE 52-31-12-991-869-A01 Nov 01/08
Parts List Nov 01/08
Figure 70
FIGURE 52-31-12-991-870-001 Nov 01/08
Parts List Nov 01/08
Figure 70A
FIGURE 52-31-12-991-870-A01 Nov 01/08
Parts List Nov 01/08
Figure 70K
FIGURE 52-31-12-991-870-K01 Nov 01/08
Parts List Nov 01/08
Figure 71
FIGURE 52-31-12-991-871-001 Nov 01/08
Parts List Nov 01/08
Figure 71A
FIGURE 52-31-12-991-871-A01 Nov 01/08
Parts List Nov 01/08
Figure 71B
FIGURE 52-31-12-991-871-B01 Nov 01/08
Parts List Nov 01/08
Figure 72
FIGURE 52-31-12-991-872-001 Nov 01/08
Parts List Nov 01/08
Figure 72A
FIGURE 52-31-12-991-872-A01 Nov 01/08
Parts List Nov 01/08
Figure 73

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CONTENT CHG LAST REVISION


CODE DATE
FIGURE 52-31-12-991-873-001 Nov 01/08
Parts List Nov 01/08
Figure 74
FIGURE 52-31-12-991-874-001 Nov 01/08
Parts List Nov 01/08
Figure 75
FIGURE 52-31-12-991-875-001 Nov 01/08
Parts List Nov 01/08
Figure 76
FIGURE 52-31-12-991-876-001 Nov 01/08
Parts List Nov 01/08
Figure 77
FIGURE 52-31-12-991-877-001 Nov 01/08
Parts List Nov 01/08
Figure 78
FIGURE 52-31-12-991-878-001 Nov 01/08
Parts List Nov 01/08
Figure 78A
FIGURE 52-31-12-991-878-A01 Nov 01/08
Parts List Nov 01/08
Figure 80K
FIGURE 52-31-12-991-880-K01 Nov 01/08
Parts List Nov 01/08
Figure 81K
FIGURE 52-31-12-991-881-K01 Nov 01/08
Parts List Nov 01/08

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TABLE OF CONTENTS

INTRODUCTION
52-31-12-871-801-A01 Introduction

DESCRIPTION AND OPERATION


52-31-12-870-802-A01 General
52-31-12-870-803-A01 Description
52-31-12-870-804-A01 Operation

TESTING AND FAULT ISOLATION


52-31-12-700-801-A01 Test of the Proximity Switches
52-31-12-700-802-A01 Test of the Electrical Circuit
52-31-12-700-803-A01 Test of the Electrical Resistance
52-31-12-810-801-A01 Fault Isolation

SCHEMATIC AND WIRING DIAGRAMS


52-31-12-878-805-A01 Wiring Diagram

DISASSEMBLY
52-31-12-000-801-A01 Removal and Disassembly of the Insulation
52-31-12-000-802-A01 Removal and Disassembly of the Door Seal
52-31-12-000-803-A01 Removal and Disassembly of the Access Cover
52-31-12-000-804-A01 Removal and Disassembly of the Bonding Strap
52-31-12-000-805-A01 Removal and Disassembly of the Hinge Structure - Fitting
52-31-12-000-806-A01 Removal and Disassembly of the Hinge Structure - Hinge Assy
52-31-12-000-807-A01 Removal and Disassembly of the Actuator Fitting Structure -
Actuator Fitting Assy
52-31-12-000-808-A01 Removal and Disassembly of the Handle Mechanism - Handle
Mechanism Assy
52-31-12-000-809-A01 Removal and Disassembly of the Handle Mechanism - Flap Assy
52-31-12-000-810-A01 Removal and Disassembly of the Interlock Mechanism Installation
- Spring Sleeve Assy
52-31-12-000-811-A01 Removal and Disassembly of the Interlock Mechanism Installation
- Interlock Mechanism
52-31-12-000-812-A01 Removal and Disassembly of the Latching Mechanism Installation
- Latching Mechanism
52-31-12-000-813-A01 Removal and Disassembly of the Latching Mechanism Installation
- Latching Shaft Assy

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52-31-12-000-814-A01 Removal and Disassembly of the Latching Mechanism Installation


- Locking Shaft Assy
52-31-12-000-815-A01 Removal and Disassembly of the Vent-Door Mechanism
Installation - Cover Assy
52-31-12-000-816-A01 Removal and Disassembly of the Vent-Door Mechanism
Installation - Rod Assemblies
52-31-12-000-817-A01 Removal and Disassembly of the Vent-Door Mechanism
Installation - Gearbox
52-31-12-000-818-A01 Removal and Disassembly of the Vent-Door Mechanism
Installation - Vent Door
52-31-12-000-819-A01 Removal and Disassembly of the TELEFLEX and Drift Pin
52-31-12-000-820-A01 Removal and Disassembly of the TELEFLEX and Drift Pin - Drive
Mechanism
52-31-12-000-821-A01 Removal and Disassembly of the Sensor Mechanism Installation -
Link Assy
52-31-12-000-822-A01 Removal and Disassembly of the Electrical Equipment Installation
- Terminal Block Assy
52-31-12-000-823-A01 Removal and Disassembly of the Electrical Equipment Installation
- Door Warning
52-31-12-000-824-A01 Removal and Disassembly of the Plate and Hoisting Point - Covers
and Stops
52-31-12-000-825-A01 Removal and Disassembly of the Plate and Hoisting Point - Door-
Structure Bush
52-31-12-000-826-A01 Removal and Disassembly of the Drain Hoses Installation
52-31-12-000-827-A01 Removal and Disassembly of the Door Fairing

CLEANING
52-31-12-100-801-A01 Cleaning

INSPECTION/CHECK
52-31-12-210-801-A01 Door Structure
52-31-12-210-802-A01 Structure Components
52-31-12-210-803-A01 Visual Check
52-31-12-210-804-A01 Electrical System Parts

REPAIR
52-31-12-320-801-A01 Repair of Scratches and Marks
52-31-12-320-802-A01 Repair of Corrosion Damage
52-31-12-320-803-A01 Repair of Dents
52-31-12-350-801-A01 Repair of the Door Seal

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52-31-12-380-801-A01 Protective Treatment


52-31-12-350-802-A01 Replacement of Staked Bearings
52-31-12-350-803-A01 Replacement of a Shrunk-in Bush
52-31-12-350-804-A01 Replacement of Pressed-in Bushes
52-31-12-350-805-A01 Replacement of Bonded-in Bearing
52-31-12-350-806-A01 Replacement of the Hinge Assembly
52-31-12-350-806-B01 Replacement of the Hinge Assembly
52-31-12-350-811-A01 Replacement of Riveted Parts
52-31-12-350-807-A01 Replacement of Threaded Inserts
52-31-12-350-808-A01 Replacement of HELI-COIL Threaded Inserts
52-31-12-350-809-A01 Replacement of Lubrication Fitting
52-31-12-350-810-A01 Replacement of Identification Plates

ASSEMBLY
52-31-12-400-801-A01 Assembly and Installation of the Insulation and Door Seal
52-31-12-400-802-A01 Door Seal
52-31-12-400-803-A01 Assembly and Installation of the Access Cover
52-31-12-400-804-A01 Assembly and Installation of the Bonding Strap
52-31-12-400-805-A01 Installation of the Hinge Structure - Fitting
52-31-12-400-806-A01 Installation of the Hinge Structure - Hinge Assy
52-31-12-400-807-A01 Installation of the Actuator Fitting Structure - Actuator Fitting
Assy
52-31-12-400-808-A01 Assembly and Installation of the Handle Mechanism - Assy
52-31-12-400-809-A01 Assembly and Installation of the Handle Mechanism - Flap
Mechanism
52-31-12-400-810-A01 Assembly and Installation of the Interlock Mechanism - Interlock
Mechanism
52-31-12-400-811-A01 Assembly and Installation of the Interlock Mechanism - Spring
Sleeve
52-31-12-400-812-A01 Assembly and Installation of the Latching Mechanism
52-31-12-400-813-A01 Assembly and Installation of the Latching Mechanism - Latching
Shaft Assy
52-31-12-400-814-A01 Assembly and Installation of the Latching Mechanism - Locking
Shaft Assy
52-31-12-400-815-A01 Assembly and Installation of the Vent-Door Mechanism - Cover
Assy
52-31-12-400-816-A01 Assembly and Installation of the Vent-Door Mechanism - Rod
Assemblies
52-31-12-400-817-A01 Assembly and Installation of the Vent-Door Mechanism - Gearbox

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52-31-12-400-818-A01 Assembly and Installation of the Vent-Door Mechanism - Vent


Door
52-31-12-400-819-A01 Assembly and Installation of the TELEFLEX and Drift Pin
52-31-12-400-820-A01 Assembly and Installation of the TELEFLEX and Drift Pin
52-31-12-400-821-A01 Installation of the Sensor Mechanism - Link Assy
52-31-12-400-822-A01 Assembly and Installation of the Electrical Equipment - Terminal
Block Assy
52-31-12-400-823-A01 Assembly and Installation of the Electrical Equipment - Door
Sensor
52-31-12-400-824-A01 Assembly and Installation of the Plate and Hoisting Point - Covers
and Stops
52-31-12-400-825-A01 Assembly and Installation of the Plate and Hoisting Point - Door-
Structure Bush
52-31-12-400-826-A01 Assembly and Installation of the Drain Hoses
52-31-12-400-827-A01 Assembly and Installation of the Door Fairing Installation
52-31-12-800-801-A01 Adjustment of the Rod Assy
52-31-12-800-802-A01 Adjustment of the Fork Assy
52-31-12-800-803-A01 Adjustment of the Spring Unit
52-31-12-800-804-A01 Adjustment of the Rod Assemblies
52-31-12-800-805-A01 Adjustment of the Latching Mechanism Assy
52-31-12-800-806-A01 Adjustment of the Drift Pin Drive Mechanism
52-31-12-800-807-A01 Adjustment of the Proximity Switches
52-31-12-800-808-A01 Adjustment of the Drift Pin Assemblies
52-31-12-800-809-A01 Adjustment of the Locking Handle
52-31-12-800-810-A01 Adjustment of the Vent Door

FITS AND CLEARANCES


52-31-12-820-806-A01 General
52-31-12-820-807-A01 Fits and Clearances Table
52-31-12-820-808-A01 Nonstandard Torque Value Table

SPECIAL TOOLS,FIXTURES,EQUIPMENT AND CONSUMABLES


52-31-12-940-809-A01 Special Tools, Fixtures and Equipment

STORAGE INCLUDING TRANSPORTATION


52-31-12-550-801-A01 Storage

ILLUSTRATED PARTS LIST


52-31-12-872-801-A01 Introduction Illustrated Parts List (IPL)

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VENDOR LIST
DETAILED PARTS LIST

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LIST OF SERVICE BULLETINS


SB /AEB REV Included in State of TITLE
No. Revision Applicability
52-1001 - -
May 01/9 DOORS - FWD/AFT CARGO DOORS -
MODIFY INSTALLATION OF
PROXIMITY SWITCHES.
52-1001 1 - NO EFFECT
52-1001 2 - NO EFFECT
52-1003 - - NO EFFECT DOORS - FWD CARGO
COMPARTMENT DOOR MODIFY
PIANO HINGE AND ATTACHMENTS.
52-1003 1 - NO EFFECT
52-1019 - Aug 01/94 DOORS - FWD/AFT CARGO
COMPARTMENT DOORS - IMPROVE
THE DRIFT PIN MECHANISM.
52-1019 1 - NO EFFECT
52-1020 - Aug 01/94 DOORS - FWD/AFT CARGO
COMPARTMENT DOORS - IMPROVE
THE CONTROL CABLES OF THE
DRIFT PIN MECHANISM.
52-1020 1 - NO EFFECT
52-1020 2 - NO EFFECT
52-1039 - - NO EFFECT DOORS - FWD/AFT CARGO
COMPARTMENT DOORS - IMPROVE
OPERATING HANDLE.
52-1039 1 - NO EFFECT
52-1039 2 - NO EFFECT
52-1039 3 - NO EFFECT
52-1039 4 - NO EFFECT
52-1039 5 - NO EFFECT
52-1071 1 - NO EFFECT DOORS - FWD/AFT CARGO
COMPARTMENT DOORS - MODIFY
DOOR ACTUATOR ATTACHMENT
AREA
52-1071 2 - NO EFFECT
52-1071 3 - NO EFFECT
52-1071 4 - NO EFFECT
52-1071 5 - NO EFFECT
52-1071 6 -
Aug 01/99
52-1071 7 - -
52-1071 8 - -

SBL
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SB /AEB REV Included in State of TITLE


No. Revision Applicability
52-1087 1 - NO EFFECT DOORS - FWD/AFT CARGO
COMPARTMENT - DRIFT PIN DRIVE
SYSTEM
52-1087 2 -
May 01/98
52-1087 3 - -
52-1088 1 - DOORS - FWD AND AFT CARGO
May 01/98
COMPARTMENT DOORS - FREEZING
PROTECTION
52-1088 2 - NO EFFECT
52-1088 3 - NO EFFECT
52-1088 4 - NO EFFECT
52-1088 5 - NO EFFECT
52-1104 - - DOORS - CARGO COMPARTMENT
Nov 01/00
DOORS - INTRODUCE THE LOCKING
INDICATION
52-1104 1 - NO EFFECT
52-1104 2 - NO EFFECT
52-1104 3 - NO EFFECT
52-1104 - - NO EFFECT
52-1124 - - NO EFFECT DOORS - FWD AND AFT CARGO
COMPARTMENT DOORS - REPLACE
WATER DRAIN VALVE
52-1124 1 -
Nov 01/06
TABLE 1

SBL
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INTRODUCTION

**For PN’s ALL

TASK 52-31-12-871-801-A01
Introduction
1. General
A. This manual is written to the iSpec 2200 and in ASD Simplified Technical English (STE). The
international SI units of measurement are used in this manual, with imperial units shown in
parentheses.
B. The manual contains data about maintenance on the component in a workshop. It does not
contain data about maintenance on the component when it is installed in the aircraft.
C. Only approved persons with the necessary skills are permitted to do the maintenance procedures
in this manual.
D. Maintenance Task Oriented Support System (MTOSS) task and subtask identification is used in
this manual. The maintenance tasks and other data have special MTOSS numbers for Electronic
Data Processing (EDP). The user of the manual can ignore the MTOSS numbers.
E. This manual contains:
- Technical data for the component
- Maintenance and repair procedures about the component
- An Illustrated Parts List (IPL) with data for the component parts. Parts are identified in all
sections of the manual by the IPL-Figure and item number.
F. We verified the DISASSEMBLY, TESTING and ASSEMBLY procedures by simulation.
2. How to use the Manual
A. Make sure that the manual contains the information applicable to your component.
B. If you need to identify a part or find a part number, use the search function.
C. You must use the instructions in this manual for all the component maintenance. Read all the
applicable WARNINGS and CAUTIONS before you do the work on the component.
3. List of Abbreviations
ACM Abbreviated Component Maintenance Manual
AEB Airline Engineering Bulletin
ASD Aero Space and Defence Industries Association of Europe
ATA Air Transport Association of America
ATLAS Abbreviated Test Language for All Systems
AF Across Flats
CMM Component Maintenance Manual
CMS Component Maintenance Sheet

INTRO
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Deg C. Degrees Celsius


Deg F. Degrees Fahrenheit
ECAM Electronic Centralized Aircraft Monitoring
FIN Functional Item Number
FR Frame
GEM Ground and Equipment Manual
IPC Illustrated Parts Catalog
IPL Illustrated Parts List
ID Inside Diameter
MFG Manufacturing
MFR Manufacturer
MOD Modification
MTOSS Maintenance Task Oriented Support System
NTF Non Textile Floor
OD Outside Diameter
PA Poly-Amide
PARA Paragraph
PC Poly-Carbonate
PMS Process and Materials Specification
PN Part Number
PU Poly-Urethane
PV Poly-Venyl-Fluorite
SB Service Bulletin
SERNO Serial Number
STE Simplified Technical English
TBD To Be Determined
List of Abbreviations
TABLE 2

INTRO
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DESCRIPTION AND OPERATION

**For PN’s ALL

TASK 52-31-12-870-802-A01
General
1. The FWD and AFT Cargo Doors (referred to as cargo doors) are installed on the lower right side of
the aircraft. The cargo doors are structurally and mechanically the same. The cargo doors are
installed to the fuselage with the piano hinges on the top end. The doors open away from the
fuselage. Two hydraulic actuator systems move each cargo door. If an electrical failure occurs, you
can operate the cargo doors with the hand pump.
A. Technical Data (approx.):
Width: 352 mm (13.9 in.)
Height: 2025 mm (79.7 in.)
Length: 1855 mm (73.0 in.)
Weight: 109.6 kg (241.6 Ibf)
FWD Cargo Door
TABLE 1

Width: 429 mm (19.9 in.)


Height: 2025 mm (79.7 in.)
Length: 1855 mm (73.0 in.)
Weight: 110.8 kg (244.3 lbf)
AFT Cargo Door
TABLE 2

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**For PN’s ALL

TASK 52-31-12-870-803-A01
Description
1. Cargo Door Structure

NOTE : See FIGURE 52-31-12-991-001-A and FIGURE 52-31-12-991-002-A.


A. The cargo door structure has:
- the frames and beams
- the vertical and horizontal edge members,
- the inner and outer skin,
- the door seal,
- the fire protection lining.
B. The cargo door structure is made of aluminium sheet metal and machined parts. Rivets attach
the parts together to form a torsion resistant structure. Sealants on the mating surfaces of the
parts prevents corrosion and makes them pressure tight.
C. The outer skin has a cut-out for the vent door. On the inner side the vent door has a cover. An
access panel is installed on the lower side of the cargo door structure. The access panel is the
cover of the cargo door mechanism.
PRE MOD 26213
D. A piano hinge, provided with steel bushings, holds the cargo doors to the fuselage, the lower
half is installed with screws to the upper end of the cargo door.
POST MOD 26213
D. A piano hinge, provided with bronze bushings, holds the cargo doors to the fuselage, the lower
half is installed with screws to the upper end of the cargo door.
ALL VARIANTS
E. The adjustable stop bolts are installed on the lower part of the cargo door. The stop bolts stop
the movement of the cargo door when it is in the closed position and in line with the fuselage.
F. The cargo door seal is made of silicone rubber. It is attached to seal retainers. Rivets attach the
seal retainers to the edge members of the cargo door.
G. Drainage holes and drainage valves are installed in the cargo door structure to drain the rain
and the condensed water.
VARIANT A
H. Three blind plugs are installed in the hoist fittings in the outer side of the cargo door (See
FIGURE 52-31-12-991-001-A, DETAIL A).
VARIANT B

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H. Three blind plugs are installed in the hoist fittings in the outer side of the cargo door (See
FIGURE 52-31-12-991-001-A, DETAIL B).
ALL VARIANTS
J. Not applicable.
VARIANT A
K. The insulation mats consist of glass-wool mats and cover material. The glass-wool mats are
installed to a fire protection lining by quick release fasteners and VELCRO tapes. The lining is
attached to the inner skin of the door by quick release fasteners (See FIGURE
52-31-12-991-002-A, DETAIL A.
VARIANT B
K. The insulation mats consist of a self-adhesive foam material and are bonded to the fire
protection lining. The lining is attached to the inner skin of the door by quick release fasteners
(See FIGURE 52-31-12-991-002-A, Detail B).
ALL VARIANTS
L. This step left intentionally blank.
PRE MOD 25793K4587, SB 52-1088
M. Not applicable.
POST MOD 25793K4587, SB 52-1088
M. Freezing protection on FWD and AFT cargo compartment doors.
(1) The main modifications are:
- addition of grease nipple on drift pin houses,
- installation of drain hoses,
- closing of vent holes in Lower area of the door seal,
- Change of grease type for the cargo compartment door latching mechanism,
- replace of the bearing block.
2. Door Mechanism

NOTE : Refer to the FIGURE 52-31-12-991-001-A and FIGURE 52-31-12-991-002-A.

NOTE : Refer to the FIGURE 52-31-12-991-003-A, FIGURE 52-31-12-991-004-A and FIGURE


52-31-12-991-005-A.
A. The cargo door mechanism has:
- the locking handle,
- the latching mechanism,
- the locking mechanism,
- the drift pin mechanism,
- the interlock mechanism.

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B. Locking Handle
(1) The Locking handle is installed in the lower part of the cargo door. It has these functions:
- to operate the latching hooks,
- to operate the Locking mechanism with the vent door,
- to operate the drift pin mechanism,
- to operate the actuator system interlock,
- to operate the door warning system.
(2) In the CLOSED and LOCKED position, the locking handle is kept in its recess. It is then in
line with the outer contour of the cargo door. A catch holds it. A spring-loaded flap
operates the catch.
C. Latching Mechanism
(1) The latching mechanism is installed in the lower part of the cargo door. The locking
handle operates it. A rod connects the locking handle to the latching shaft. The latching
shaft operates all latching hooks through shaft levers, spring units, bellcranks and links.
(2) In the locking position, two dead centers hold the latching hooks. You can adjust the first
dead center at each latching hook between the latching hook and the bellcrank. The
second dead center is between latching shaft lever and the bellcrank and is also adjustable.
The compressed spring unit which is installed between these two parts safeties the first
dead center.
D. Locking Mechanism
(1) The locking mechanism is installed parallel to the latching mechanism in the lower part of
the cargo door. You operate the locking mechanism with the locking handle.
(2) Locking cams, painted with red and green markings, are installed on the locking shaft to
safety the latching hooks in the LOCKED position. At one end of the locking shaft there is
a mechanism which operates a spring-loaded vent door.
(3) The vent door prevents a critical pressure drop in the cabin and in the cargo compartment.
The other task of the vent door is to act as a visual locking indicator. When the vent door
is closed, all latching hooks must be in the LOCKED position.
VARIANT FOR PRE MOD 25794K4599, SB 52-1087
D. Drift Pin Mechanism
(1) The drift pin mechanism, installed in the middle of the cargo door, decreases the contour
offset between the fuselage and the cargo door.
(2) The drift pin mechanism includes the TELEFLEX controls and the drift pins with the
related be llcranks and the connection links. The TELEFLEX controls transmit the
movement of the locking shaft to the bellcranks. They operate the connection links which
retract or extend the drift pins.
VARIANT FOR POST MOD 25794K4599, SB 52-1087

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D. Drift Pin Mechanism


(1) The drift pin mechanism, installed in the middle of the cargo door, decreases the contour
offset between the fuselage and the cargo door.
(2) The drift pin mechanism includes the improved drive system with the shaft levers, the
connecting rods and the drift pins with the related bellcranks. The drift drive system
transmit the movement of the locking shaft to the bellcranks which retract or extend the
drift pins.
ALL VARIANTS
E. Interlock Mechanism
(1) The interlock mechanism is installed in the center of the lower part of the cargo door.
Because of the interlock mechanism, persons can not lock and secure the locking
mechanism accidentally in the UNLOCKED position. A linkage, which is loaded with the
force of a spring, blocks the latching shaft mechanically.
3. Door Warning and Control System

NOTE : Refer to FIGURE 52-31-12-991-001-A and FIGURE 52-31-12-991-002-A.


A. A cable harness for the transmision of the data of the door mode is installed in the door
structure.
B. Two proximity switches are installed in the cargo door.
(1) The proximity switch 28WV (34WV) is installed adjacent the operating handle (Door
Warning System).
(2) The proximity switch 5MJ (12MJ) is installed to the frame near to the target lever on the
latching shaft (Door Control System).

NOTE : For data of the proximity switches refer to CMMV 32-10-03_08748.


C. The target mechanism, the target lever for the proximity switch on the fuselage, is installed to
the frame, refer to FIGURE 52-31-12-991-006-A. A link/rod assembly connects the target lever
to the locking shaft.
PRE MOD 21329K1420, SB 52-1104
D. Not applicable.
POST MOD 21329K1420, SB 52-1104
D. A direct visual locking indication system is installed to the cargo door, refer to FIGURE
52-31-12-991-003-A. It consists of the six integrated windows and the related green/red
markings on the locking cams of the locking shaft.
ALL VARIANTS
E. In addition the open vent door is an indication for an UNLOCKED position of the locking shaft.

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4. Electrical Equipment Installation


A. For the electrical equipment see FIGURE 52-31-12-991-009-A.
B. For the wiring diagram see TASK 52-31-12-878-805-A01

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F_CM_523112_1_0010101_01_00

FWD and AFT Cargo Doors


FIGURE-52-31-12-991-001-A01

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EDGE
MEMBER A
FR28
(FR56) INSULATION
MAT DOOR
SEAL

ACTUATOR
ATTACHMENT FITTING

PIANO HINGE
A
QUICK RELEASE
FR24A B FASTENER
(FR52A)
FIRE
PROTECTION LINING

EDGE
MEMBER
INSULATION MAT

TELEFLEX C
CONTROL
C

DRIFT
PIN

C EDGE
MEMBER

VENT DOOR SELF ADHESIVE B


COVER INSULATION MAT
C
DOOR
INNER SKIN LATCHING HOOKS
SEAL

C
QUICK RELEASE
FASTENER

STOP BOLT FIRE PROTECTIVE


LINING

F_CM_523112_1_0020101_01_00

FWD and AFT Cargo Doors


FIGURE-52-31-12-991-002-A01

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FR24A
(FR52A)

FR28
(FR56)

ACCESS PANEL

A A
A
A
A
A
A LATCHING AREA OF
SHAFT RED
LOCKING HANDLE MARKING

LATCHING SHAFT
SIGHT WINDOW
LOCKING
SHAFT

AREA OF
GREEN
LATCHING MARKING
HOOK

F_CM_523112_1_0030101_01_00

Visual Locking Indication FWD and AFT Cargo Doors


FIGURE-52-31-12-991-003-A01

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FR28
LATCHING
(FR56)
A SHAFT
LOCKING HANDLE

HANDLE SPRING

FR24A
(FR52A)

B
A

LEVER
MECHANISM
LOCKING
SHAFT

B
LATCHING MECHANISM LOCKING CAM
TYPICAL

LOCKING HANDLE

SHAFT
LEVER
LATCHING
SHAFT
SPRING
UNIT
BELL
CRANK
BELLCRANK
LEVER
LOCKING
SHAFT

LATCHING
HOOK

LOCKING
CAM
F_CM_523112_1_0040101_01_00

Latching Mechanism with Locking Handle


FIGURE-52-31-12-991-004-A01

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FR28
(FR56)

B
INTERLOCK MECHANISM

LATCHING
SHAFT

C STOP BOLT
FR24A
(FR52A) STOP CAM

A
SPRING
STRUT INTERLOCK
LEVER
A
TELEFLEX CONTROLS
FR26
(FR54)

FR26A
(FR54A)
CONNECTION ROD

BEAM 3

TELEFLEX FR27A
CONTROL (FR55A)
C
DRIFT PIN

TELEFLEX
LATCHING CONTROL
SHAFT
BEAM 4

B
DRIFT PIN
LOCKING BELL CRANK
SHAFT

FR28 CONNECTION LINK


(FR56)

F_CM_523112_1_0050101_01_00

Latching Mechanism with interlock and Drift Pin Mechanism


FIGURE-52-31-12-991-005-A01

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FR28
(FR56)

FR25 A
A (FR53)
FR24A
(FR52A)

VENT DOOR HINGE

CONNECTION
VENT DOOR ROD ASSY

OUTPUT SHAFT
OUTER SKIN

GEARBOX

BEAM4 DRIVE SHAFT

CONNECTION ROD ASSY

VENT DOOR LEVER

LOCKING SHAFT
LINK ASSY

TARGET LEVER
LATCHING SHAFT
CONTROL LEVER
F_CM_523112_1_0060101_01_00

Latching Mechanism with Vent Door Mechanism


FIGURE-52-31-12-991-006-A01

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FR28
(FR56)

CONNECTOR
1856VC (7516VC)

FR24A
(FR52A)

B
B
PROXIMITY SWITCH A
PROXIMITY SWITCH

(34WV)
28WV

(12MJ)
5MJ

F_CM_523112_1_0090101_01_00

Electrical Equipment Installation


FIGURE-52-31-12-991-009-A01

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TASK 52-31-12-870-804-A01
Operation
1. Operation

NOTE : Refer to FIGURE 52-31-12-991-007-A and FIGURE 52-31-12-991-008-A.


A. Push the flap into the cargo door, the flap mechanism unlocks the locking handle.
B. Pull the locking handle 30 deg. out to the stop position, the locking shaft with the cams moves
in the direction UNLOCKED. The blockage of all latching hooks is released. The cam at one
end of the locking mechanism moves in the direction UNLOCKED. The blockage of the latching
shaft is released. The vent door opens. The drift pins retract.
C. Turn the locking handle 105 deg. down to the stop position from LOCKED to UNLOCKED:
- the latching shaft moves to the UNLOCKED position,
- all latching hooks are released. Shaft levers, spring units, bellcranks and links release the
latching hooks.
D. Press and move the lever of the interlock mechanism, the blockage of the latching shaft is
released.
E. Turn the locking handle 105 deg. up to the stop position from UNLOCKED to LOCKED:
- the latching shaft moves to the LOCKED position,
- all latching hooks are engaged. Shaft levers, spring units, bellcranks and links lock the
latching hooks.
F. Push the locking handle 30 deg. into the flap until the locking handle is smooth with the outer
contour of the cargo door.

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FR28
(FR56)

A
A
FR24A LATCHING SHAFT IN
(FR52A) LOCKED POSITION

LOCKING SHAFT IN
LOCKED POSITION
ED
CK
LO

LOCKING HANDLE LOCKED


IN ITS RECESS

LATCHING SHAFT IN
LOCKED POSITION

ED LOCKING SHAFT IN
CK
LO UNLOCKED POSITION
LOCKING HANDLE PULLED
FROM ITS RECESS

LATCHING SHAFT IN
UNLOCKED POSITION

ED
CK
LO

LOCKING HANDLE TURNED LOCKING SHAFT IN


IN UNLOCKED POSITION UNLOCKED POSITION

F_CM_523112_1_0070101_01_00

Operation of the Latching Mechanism


FIGURE-52-31-12-991-007-A01

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FR28
(FR56)

CAM OF LATCHING SHAFT


A
A IN BLOCKED POSITION

FR24A INTERLOCK LEVER


(FR52A)
SPRING UNIT

PRESS TO RELEASE

STOP BOLT

CONNECTION ROD
ROLLER LEVER

CAM OF LATCHING SHAFT


IN UNBLOCKED POSITION

F_CM_523112_1_0080101_01_00

Operation of the Interlock Mechanism


FIGURE-52-31-12-991-008-A01

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TESTING AND FAULT ISOLATION

**For PN’s ALL

TASK 52-31-12-700-801-A01
Test of the Proximity Switches
1. General
A. You must do general tests of the doors before the disassembly and after the repair. This makes
sure that the correct function is given.
B. The test of the doors is only a test of the electrical system.
C. The fault isolation procedure for the doors is only for the door mechanism.
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
REFERENCE DESIGNATION
355M03210000 Check Doors Tool
355M03213000 Cable Loom
355M03214000 Extension Cable Loom
Fixtures, Tools, Test and Support Equipment
TABLE 1

B. Referenced Information
REFERENCE DESIGNATION
TASK 52-31-12-000-803-A01 Removal and Disassembly of the Access Cover
TASK 52-31-12-400-803-A01 Assembly and Installation of the Access Cover
TASK 52-31-12-870-803-A01 Description
TASK 52-31-12-870-804-A01 Operation
TASK 52-31-12-878-805-A01 Wiring Diagram
Referenced Information
TABLE 2

3. Procedure

Subtask 52-31-12-750-001-A01
A. Test of the Proximity Switches

NOTE : Refer to DESCRIPTION TASK 52-31-12-870-803-A01 AND OPERATION TASK


52-31-12-870-804-A01, a SCHEMATIC AND WIRING DIAGRAMS TASK
52-31-12-878-805-A01.

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(1) Make sure that the access panel assembly is removed, refer to DISASSEMBLY TASK
52-31-12-000-803-A01.
(2) Prepare the 355M03210000 Check Doors Tool for test:

NOTE : Refer to the AEROSPATIALE Ground Equipment Manual (GEM) for details and
function of the 355M03210000 Check Doors Tool.
(a) On the PROXIMITY DETECTOR ADJUSTMENT section put the switch S6 in the
ON position. The three red LEDs (DS22, DS23, DS24) stay off.
(b) Press the LIGHT TEST push button S5. The three red LEDs (DS22, DS23, DS24)
come on.
(c) Release the LIGHT TEST push button S5. The three red LEDs (DS22, DS23, DS24)
go off.
(d) Put the switch S6 in the OFF position.
(3) Prepare the test
(a) Disconnect the plug connectors from the proximity switches 28WV (34WV) and 5MJ
(12MJ).
(b) Install the connector P4 of the cable loom 355M03213000 Cable Loom to the
connector P9 of the 355M03214000 Extension Cable Loom .
(c) Connect the connector P1 of the 355M03213000 Cable Loom to the connector J1 of
the 355M03210000 Check Doors Tool .
(d) Connect the connector P10 of the 355M03213000 Cable Loom to the proximity
switch 28WV (34WV) or 5MJ (12MJ) for test.
(4) Do the test for the proximity switch 28WV, FWD door and/or (34WV, AFT door) as
follows:
(a) Put the ON/OFF switch S6 in the ON position.
(b) If the red LED NC (DS24) comes on and indicates an malfunction of the proximity
switch 28WV (34WV), replace it.
ACTION RESULT
(1) Put the handle assy in the LOCKED The LED (DS23) comes on and indicates that the
position. TARGET is NEAR.
(2) Push the flap assy in and pull the handle The red illuminated LED (DS23) for TARGET
assy out of its recess. NEAR goes off. The LED (DS23) comes on and
indicates that the TARGET is FAR.

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ACTION RESULT
(3) Put the handle assy back in the LOCKED The red illuminated LED (DS23) goes off and the
position. red LED (DS23) comes on and indicates that the
TARGET is NEAR.
Action Result Table
TABLE 3

(c) Put the switch S6 in OFF position.


(d) Disconnect the connector P10 from the proximity switch 28WV (34WV).
(e) Connect the plug connector to the proximity switch 28WV (34WV).
(5) Do the test for the proximity switch 5MJ, FWD door and/or (12MJ, AFT door) as follows:
(a) Put the switch S6 in the ON position.
(b) If the red sensor LED NC (DS24) comes on and indicates an malfunction of the
proximity switch 5MJ (12MJ), replace it.
ACTION RESULT
(1) Put the handle assy in the LOCKED The LED (DS22) comes on and indicates that the
position. TARGET is FAR.
(2) Push the flap assy in and pull the handle The red illuminated LED (DS22) for TARGET FAR
assy out of its recess. stays on.
(3) Turn the handle assy to the UNLOCKED The red illuminated LED (DS22) goes off. The red
position. LED (DS23) comes on and indicates that the
TARGET is NEAR.
(4) Put the handle assy back in the locked The red illuminated LED (DS23) goes off and the
position. red LED (DS22) comes on and indicates that the
TARGET is FAR.
Action Result Table
TABLE 4

(c) Put the switch S6 in the OFF position.


(d) Disconnect the connector P10 from the proximity switch 5MJ (12MJ).
(e) Connect the plug connector to the proximity switch 5MJ (12MJ).
(6) Disconnect the connector P1 from the connector J1 of the doors check tool.
(7) Disconnect the connector P9 from the connector P4 of the cable looms.
(8) Make sure that the access panel assembly will be installed, refer to ASSEMBLY TASK
52-31-12-400-803-A01.

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TASK 52-31-12-700-802-A01
Test of the Electrical Circuit
1. General
A. You must do general tests of the doors before the disassembly and after the repair. This makes
sure that the correct function is given.
B. The test of the doors is only a test of the electrical system.
C. The fault isolation procedure for the doors is only for the door mechanism.
2. Job Set-up Information
A.
Referenced Information
REFERENCE DESIGNATION
TASK 52-31-12-878-805-A01 Wiring Diagram
Referenced Information
TABLE 1

3. Procedure

Subtask 52-31-12-750-002-A01
A. Test of the Electrical Circuit

NOTE : Refer to SCHEMATIC AND WIRING DIAGRAMS TASK 52-31-12-878-805-A01.

NOTE : For this test you must use a continuity tester. If you find a failure, you must check all
connections for correct assembly.
(1) Test of the Electrical Circuit
PROCEDURE NECESSARY RESULT
(1) Remove the connectors from the proximity
switches 5MJ (12MJ) and 28WV (34WV).
(2) Make a connection between the con- tacts 1-2
(11-12) and 13-14 (15-16) of the connectors
1856VC (7516VC).
(3) Connect a continuity tester to the Indication on Indication on the continuity tester.
the continuity contacts A-B of the connectors
for tester. the proximity switches 5MJ (12MJ)
and 28WV (34WV).

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PROCEDURE NECESSARY RESULT


(4) Install the connectors to the proximity switches
5MJ (12MJ) and 28WV (34WV).
Electrical Circuit Test
TABLE 2

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TASK 52-31-12-700-803-A01
Test of the Electrical Resistance
1. General
A. You must do general tests of the doors before the disassembly and after the repair. This makes
sure that the correct function is given.
B. The test of the doors is only a test of the electrical system.
C. The fault isolation procedure for the doors is only for the door mechanism.
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
REFERENCE DESIGNATION
ohmmeter
Fixtures, Tools, Test and Support Equipment
TABLE 1

B.
Referenced Information
REFERENCE DESIGNATION
FIGURE 52-31-12-991-012-A FIGURE 52-31-12-991-012-A-Testing of the Resistance
Referenced Information
TABLE 2

3. Procedure

Subtask 52-31-12-700-001-A01
A. Test of the Electrical Resistance
(1) Electrical Resistance Test
ACTION RESULT
(1) Connect the ohmmeter to the bonding lead The resistance must not be more than 0.1 mQ.
and the structure near the attachment part
(Refer to FIGURE 52-31-12-991-012-A).

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ACTION RESULT
(2) Connect the ohmmeter near the bonding The resistance must not be more than 10.0 mQ.
lead on the structure (Refer to FIGURE
52-31-12-991-012-A).
Action Result Table
TABLE 3

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3 3

1 10.0m
2 0.1m
REMOVE THE SURFACE PROTECTION TO GET SUFFICIENT CONTACT.
3
REFER TO REPAIR FOR THE REPAIR OF THE PROTECTIVE TREATMENT.
F_CM_523112_1_0120101_01_00

Testing of the Resistance


FIGURE-52-31-12-991-012-A01

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TASK 52-31-12-810-801-A01
Fault Isolation
1. General
A. You must do general tests of the doors before the disassembly and after the repair. This makes
sure that the correct function is given.
B. The test of the doors is only a test of the electrical system.
C. The fault isolation procedure for the doors is only for the door mechanism.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
04-004 Synthetic Ester Based Grease High Pressure
04-017 Silicone Grease
Consumable Materials
TABLE 1

3. Procedure

Subtask 52-31-12-810-001-A01
A. Fault Isolation of the Locking Mechanism

NOTE : Refer for FWD doors to IPL_FIGURE_06, IPL_FIGURE_08, IPL_FIGURE_13,


IPL_FIGURE_14, IPL_FIGURE_15, IPL_FIGURE_18 and for AFT doors to
IPL_FIGURE_56, IPL_FIGURE_58, IPL_FIGURE_63, IPL_FIGURE_64,
IPL_FIGURE_65, IPL_FIGURE_68.

NOTE : For the replacement of the component refer to DISASSEMBLY / ASSEMBLY.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-017 SILICONE GREASE.
OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(1) Fault Isolation Table

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FAULT POSSIBLE CAUSE CORRECTION


(1) The locking handle (06, (a) The bearing (08, 58-420) of the Remove the locking handle (06,
56-230) jams when you journal bearing assembly (08, 56-230) and apply Material
move it out of its recess. 58-330) jams. No.04-004 Synthetic Ester
Based Grease High Pressure to
the bearing assembly (08,
58-330).
(b) The bearing (08, 58-270) of the Pull the locking handle (06,
rod assembly (08, 58-200) 56-230) 30 degree out of the
jams. handle recess. Apply Material
No.04-017 Silicone Grease to
the bearing (08, 58-270) of the
rod assembly (08, 58-200)
through the lubrication fitting
(08, 58-260).
(c) The locking shaft (13, 63-330) Remove the locking shaft (13,
jams. 63-330) and examine the
bushes which are installed in
the door structure. Replace the
damaged bushes.
(d) The gear box (18, 68-40) jams. Remove the gearbox (18,
68-40). Disassemble and
examine the gearbox (18,
68-40). Replace the damaged
parts and apply Material
No.04-004 Synthetic Ester
Based Grease High Pressure.
(2) The force to move the (a) The bearing block assembly Remove the locking handle (06,
Locking handle (06, (08, 58-310) jams. 56-230), Disassemble and
56-230) to the OPEN examine the locking handle (06,
position is more than 15 56-230), Replace the damaged
daN (33.72 Lbf). block assembly (08, 58-310).
(b) The lever bolt assembly (15, Remove the lever bolt assembly
65-250) of the locking shaft (15, 65-250). Examine the
jams. bushes (15, 65-290) of the link
lever assembly (15, 65-250).
Replace the damaged bushes
(15, 65-290).

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FAULT POSSIBLE CAUSE CORRECTION


(c) One of the latching hook Apply Material No.04-017
assemblies (14, 64-100) jams. Silicone Grease to the
lubrication fittings (14, 64-130)
of the latching hook assemblies
(14, 64 -100) and check for
correct lubrication. If not,
remove the latching hook
assembly (14, 64-100). Examine
the latching hook assembly (14,
64-100) and bearings (14,
64-260,300) of the spring unit
(14, 64-240) for free
movement. Replace the
damaged parts.
(d) The Latching shaft (13, Remove the latching shaft (13,
63-320) jams. 63-320). Examine the bushes of
the Latching shaft. Replace the
damaged bushes.
(3) You can move the locking (a) The TELEFLEX cable is Remove and disassemble the
handle (06, 56-230) out of broken. TELEFLEX controls. Examine
its recess, but the drift the TELEFLEX controls.
pins do not move. Replace the damaged parts.
(4) The operating handle assy The flap assy (06-350) jams. Remove and disassemble the
(07-100,101) does not flap assy (06-350). Apply
engage in the hook Material No.04-004 Synthetic
(10-190) of the flap assy. Ester Based Grease High
Pressure to all moving parts,
assemble and install the flap
assy (06-350).
Fault Isolation Table
TABLE 2

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SCHEMATIC AND WIRING DIAGRAMS

**For PN’s ALL

TASK 52-31-12-878-805-A01
Wiring Diagram
1. For the wiring diagram refer to FIGURE 52-31-12-991-013-A.

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F_CM_523112_1_0130101_01_00

Wiring Diagram
FIGURE-52-31-12-991-013-A01

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DISASSEMBLY

**For PN’s ALL

TASK 52-31-12-000-801-A01
Removal and Disassembly of the Insulation
1. General
-

NOTE : Refer to IPL_FIGURE_01 FWD and IPL_FIGURE_51 AFT Cargo Doors.

NOTE : Refer to TESTING AND FAULT ISOLATION to get data on the condition of the FWD
and AFT Cargo Doors or on their malfunctions.
A. If you must do a full disassembly, you must do the subsequent procedures.
B. If it is necessary to remove only one sub-assembly, you find the procedure in the applicable lists
and illustrations. If it is necessary to remove or disconnect sub-assemblies or components before
you start to remove or disassemble a sub-assembly or a component, you find cross-references in
the text.
C. Modifications have caused variants of the cargo doors.
D. The figure and the item numbers used in the IPL are given in this disassembly topic.
E. If you do not find an illustration for the AFT Cargo Door, which is given in brackets in this
manual, get the correct figure number from the IPL of this CMM.
F. If a paragraph refers to one illustration only, the item number is given in the brackets. If a
paragraph refers to more than one illustration, the figure number and the item number are given
in the brackets.
G. For the replacement of the identification plates refer to REPAIR.
2. Procedure

Subtask 52-31-12-010-001-A01
A. Insulation

NOTE : Refer to IPL_FIGURE_02 (IPL_FIGURE_52), IPL_FIGURE_02A (IPL_FIGURE_52A),


IPL_FIGURE_02B (IPL_FIGURE_52B).
VARIANT (SEE IPL_FIGURE 02 (52))
(1) Disconnect the stud assemblies (60, 120, 180) of the insulation.
(2) Carefully disengage the Velcro tapes and remove the lining assemblies (20, 80, 140).

NOTE : Do not remove the lock washers (40, 100, 160), the washers (50, 110, 170), the
stud assemblies (60, 120, 180) and the insulation blankets (70, 130,190) from
the fire protection lining (30, 90, 150) unless a new installation is necessary.

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(3) Remove the screws (210), the washers (220), the spacers (230) and the cover (240) from
the cargo door.
VARIANT (SEE IPL_FIGURE 02A (52A))
(1) Disconnect the stud assemblies (100, 150) of the insulation.
(2) Carefully disengage the Velcro tapes and remove the lining assemblies (20, 70, 120).

NOTE : Do not remove the lock washers (30, 80, 130), the washers (40, 90, 140), the
spacer (60, 110, 160) and the stud assemblies (50, 100, 150) from the lining
unless a new installation is necessary.
(3) Not applicable.
VARIANT (SEE IPL_FIGURE 02B (52B))
(1) Disconnect the stud assemblies (140, 150) of the insulation.
(2) Carefully disengage the adhesive tape and remove the fire protection lining (20), the
insulation blankets (30, 40, 50, 60, 70, 80, 90, 100).

NOTE : Do not remove the lock washers (30, 80, 130), the washers (40, 90, 140), the
spacer (60, 110, 160) and the stud assemblies (50, 100, 150) from the lining
unless a new installation is necessary.
(3) Remove the screws (190), the washers (200), the spacers (210) and the cover (220) from
the cargo door.

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TASK 52-31-12-000-802-A01
Removal and Disassembly of the Door Seal
1. General
-

NOTE : Refer to IPL_FIGURE_01 FWD and IPL_FIGURE_51 AFT Cargo Doors.

NOTE : Refer to TESTING AND FAULT ISOLATION to get data on the condition of the FWD
and AFT Cargo Doors or on their malfunctions.
A. If you must do a full disassembly, you must do the subsequent procedures.
B. If it is necessary to remove only one sub-assembly, you find the procedure in the applicable lists
and illustrations. If it is necessary to remove or disconnect sub-assemblies or components before
you start to remove or disassemble a sub-assembly or a component, you find cross-references in
the text.
C. Modifications have caused variants of the cargo doors.
D. The figure and the item numbers used in the IPL are given in this disassembly topic.
E. If you do not find an illustration for the AFT Cargo Door, which is given in brackets in this
manual, get the correct figure number from the IPL of this CMM.
F. If a paragraph refers to one illustration only, the item number is given in the brackets. If a
paragraph refers to more than one illustration, the figure number and the item number are given
in the brackets.
G. For the replacement of the identification plates refer to REPAIR.
2. Procedure

Subtask 52-31-12-010-002-A01
A. Door Seal

NOTE : Refer to IPL_FIGURE_02 , IPL_FIGURE_02A, IPL_FIGURE_02B.


PRE MOD 25793K4587, SB 52-1088
(1) Pull the door seal (02-200, 02A-170; 02B-180) out of the retainer.

NOTE : Do not remove the door seal (02-200, 02A-170, 02B-180) from the cargo door
unless a new installation is necessary.
POST MOD 25793K4587, SB 52-1088

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(1) Pull the door seal (02-205, 02A-175, 02B-185) out of the retainer.

NOTE : Do not remove the door seal (02-205, 02A-175, 02B-185) from the cargo door
unless a new installation is necessary.

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TASK 52-31-12-000-803-A01
Removal and Disassembly of the Access Cover
1. General
-

NOTE : Refer to IPL_FIGURE_01 FWD and IPL_FIGURE_51 AFT Cargo Doors.

NOTE : Refer to TESTING AND FAULT ISOLATION to get data on the condition of the FWD
and AFT Cargo Doors or on their malfunctions.
A. If you must do a full disassembly, you must do the subsequent procedures.
B. If it is necessary to remove only one sub-assembly, you find the procedure in the applicable lists
and illustrations. If it is necessary to remove or disconnect sub-assemblies or components before
you start to remove or disassemble a sub-assembly or a component, you find cross-references in
the text.
C. Modifications have caused variants of the cargo doors.
D. The figure and the item numbers used in the IPL are given in this disassembly topic.
E. If you do not find an illustration for the AFT Cargo Door, which is given in brackets in this
manual, get the correct figure number from the IPL of this CMM.
F. If a paragraph refers to one illustration only, the item number is given in the brackets. If a
paragraph refers to more than one illustration, the figure number and the item number are given
in the brackets.
G. For the replacement of the identification plates refer to REPAIR.
2. Procedure

Subtask 52-31-12-010-003-A01
A. Access Cover Assy

NOTE : SEE IPL_FIGURE_03 (IPL_FIGURE_53), IPL_FIGURE_03A (IPL_FIGURE_53A), and


IPL_FIGURE_03B (IPL_FIGURE_53B)
VARIANT (SEE IPL_FIGURE 03(53))
(1) Disconnect the stud assemblies (20, 30, 40, 50) and remove the access cover assy (10)
from the door.

NOTE : Do not remove the stud assemblies (20, 30, 40, 50) and the lockwashers (80),
the rings (60) and snap ring (70) from the access cover assy (10) and the riveted
receptacles (130, 140) unless a new installation is necessary.
VARIANT (SEE IPL_FIGURE 03A (53A))

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(1) Disconnect the stud assemblies (20, 40, 50) and remove the access cover assy (10) from
the door.

NOTE : Do not remove the stud assemblies (20, 40, 50) and the lockwashers (60) from
the access cover assy (10) and the riveted receptacle (100) unless a new
installation is necessary.
VARIANT (SEE IPL_FIGURE 03B (53B))
(1) Disconnect the stud assemblies (20, 40, 50) and remove the access cover assy (10) from
the door.

NOTE : Do not remove the stud assemblies (20, 40, 50) and thh lockwashers (60) from
the access cover (110) and the riveted receptacle (190) unless a new installation
is necessary.
ALL VARIANTS
(2) Not applicable.
PRE MOD 21329K1420, SB 52-1104
(3) Not applicable
POST MOD 21329K1420, SB 52-1104 (SEE IPL_FIGURE 03B (53B))
(3) Remove the nuts (80, 160), the screws (70, 150), the sheet (90, 170) and the sight glass
(100, 180) from the access cover (110).

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TASK 52-31-12-000-804-A01
Removal and Disassembly of the Bonding Strap
1. General
-

NOTE : Refer to IPL_FIGURE_01 FWD and IPL_FIGURE_51 AFT Cargo Doors.

NOTE : Refer to TESTING AND FAULT ISOLATION to get data on the condition of the FWD
and AFT Cargo Doors or on their malfunctions.
A. If you must do a full disassembly, you must do the subsequent procedures.
B. If it is necessary to remove only one sub-assembly, you find the procedure in the applicable lists
and illustrations. If it is necessary to remove or disconnect sub-assemblies or components before
you start to remove or disassemble a sub-assembly or a component, you find cross-references in
the text.
C. Modifications have caused variants of the cargo doors.
D. The figure and the item numbers used in the IPL are given in this disassembly topic.
E. If you do not find an illustration for the AFT Cargo Door, which is given in brackets in this
manual, get the correct figure number from the IPL of this CMM.
F. If a paragraph refers to one illustration only, the item number is given in the brackets. If a
paragraph refers to more than one illustration, the figure number and the item number are given
in the brackets.
G. For the replacement of the identification plates refer to REPAIR.
2. Procedure

Subtask 52-31-12-010-004-A01
A. Bonding Strap

NOTE : Refer to IPL_FIGURE_03 (IPL_FIGURE_53), IPL_FIGURE_03A (IPL_FIGURE_53A),


and IPL_FIGURE_03B (IPL_FIGURE_53B).
VARIANT (SEE IPL_FIGURE 03 (53))
(1) Remove the bolt (110), the washer (120), the bonding strap (100) and the washer (120)
from the cargo door structure.
VARIANT (SEE IPL_FIGURE 03A (53A))
(1) Remove the bolt (80), the washer (90), the bonding strap (70) and the washer (90) from
the cargo door structure.
VARIANT (SEE IPL_FIGURE 03B (53B))

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(1) Remove the bolt (130), the washer (140), the bonding strap (120, 121) and the washer
(140) from the cargo door structure.

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TASK 52-31-12-000-805-A01
Removal and Disassembly of the Hinge Structure - Fitting
1. General
-

NOTE : Refer to IPL_FIGURE_01 FWD and IPL_FIGURE_51 AFT Cargo Doors.

NOTE : Refer to TESTING AND FAULT ISOLATION to get data on the condition of the FWD
and AFT Cargo Doors or on their malfunctions.
A. If you must do a full disassembly, you must do the subsequent procedures.
B. If it is necessary to remove only one sub-assembly, you find the procedure in the applicable lists
and illustrations. If it is necessary to remove or disconnect sub-assemblies or components before
you start to remove or disassemble a sub-assembly or a component, you find cross-references in
the text.
C. Modifications have caused variants of the cargo doors.
D. The figure and the item numbers used in the IPL are given in this disassembly topic.
E. If you do not find an illustration for the AFT Cargo Door, which is given in brackets in this
manual, get the correct figure number from the IPL of this CMM.
F. If a paragraph refers to one illustration only, the item number is given in the brackets. If a
paragraph refers to more than one illustration, the figure number and the item number are given
in the brackets.
G. For the replacement of the identification plates refer to REPAIR.
2. Procedure

Subtask 52-31-12-010-005-A01
A. Fitting

NOTE : Refer to IPL_FIGURE_04, IPL_FIGURE_54.


(1) Remove the nuts (250), the washers (240), the screws (260), the fittings (10, 110) and the
shims (120).

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TASK 52-31-12-000-806-A01
Removal and Disassembly of the Hinge Structure - Hinge Assy
1. General
-

NOTE : Refer to IPL_FIGURE_01 FWD and IPL_FIGURE_51 AFT Cargo Doors.

NOTE : Refer to TESTING AND FAULT ISOLATION to get data on the condition of the FWD
and AFT Cargo Doors or on their malfunctions.
A. If you must do a full disassembly, you must do the subsequent procedures.
B. If it is necessary to remove only one sub-assembly, you find the procedure in the applicable lists
and illustrations. If it is necessary to remove or disconnect sub-assemblies or components before
you start to remove or disassemble a sub-assembly or a component, you find cross-references in
the text.
C. Modifications have caused variants of the cargo doors.
D. The figure and the item numbers used in the IPL are given in this disassembly topic.
E. If you do not find an illustration for the AFT Cargo Door, which is given in brackets in this
manual, get the correct figure number from the IPL of this CMM.
F. If a paragraph refers to one illustration only, the item number is given in the brackets. If a
paragraph refers to more than one illustration, the figure number and the item number are given
in the brackets.
G. For the replacement of the identification plates refer to REPAIR.
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
TASK 52-31-12-350-806-A01 Replacement of the Hinge Assy
TASK 52-31-12-350-806-B01 Replacement of the Hinge Assy
TASK 52-31-12-350-803-A01 Replacement of a Shrunk-in Bush
TASK 52-31-12-350-804-A01 Replacement of Pressed-in Bushes
Referenced Information
TABLE 1

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3. Procedure

Subtask 52-31-12-010-006-A01
A. Hinge Assy

NOTE : Refer to IPL_FIGURE_04, IPL_FIGURE_54.


(1) For the Hinge Assy:

NOTE : Do not remove the hinge assemblies (20, 40, 60, 90) from the cargo door
structure unless a repair or a new installation is necessary (Refer to REPAIR
TASK 52-31-12-350-806-A01TASK 52-31-12-350-806-B01).

NOTE : Do not remove the bushings (30, 50, 73, 80, 100) and the shouldered bushings
(70, 76) from the hinge assemblies (20, 40, 60, 90) unless a repair or a new
installation is necessary (Refer to REPAIR TASK 52-31-12-350-803-A01, TASK
52-31-12-350-804-A01).

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TASK 52-31-12-000-807-A01
Removal and Disassembly of the Actuator Fitting Structure - Actuator Fitting Assy
1. General
-

NOTE : Refer to TESTING AND FAULT ISOLATION to get data on the condition of the FWD
and AFT Cargo Doors or on their malfunctions.
A. If you must do a full disassembly, you must do the subsequent procedures.
B. If it is necessary to remove only one sub-assembly, you find the procedure in the applicable lists
and illustrations. If it is necessary to remove or disconnect sub-assemblies or components before
you start to remove or disassemble a sub-assembly or a component, you find cross-references in
the text.
C. Modifications have caused variants of the cargo doors.
D. The figure and the item numbers used in the IPL are given in this disassembly topic.
E. If you do not find an illustration for the AFT Cargo Door, which is given in brackets in this
manual, get the correct figure number from the IPL of this CMM.
F. If a paragraph refers to one illustration only, the item number is given in the brackets. If a
paragraph refers to more than one illustration, the figure number and the item number are given
in the brackets.
G. For the replacement of the identification plates refer to REPAIR.
2. Procedure

Subtask 52-31-12-010-007-A01
A. Actuator Fitting Assy

NOTE : Refer to IPL_FIGURE_05 and IPL_FIGURE_55.

NOTE : Do not remove the bonded-in bearing (110) from the cargo door structure unless a
repair or a new installation is necessary.
PRE SB 52-1071
(1) Remove the actuator fitting assemblies (10, 30).
(a) Remove the nuts (80), the washers (70), the bolts (50), the washers (60), the
actuator fitting assemblies (10, 30) and the shims (90, 100).
POST SB 52-1071

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(1) Remove the actuator fitting assemblies (10, 30).


(a) Remove the nuts (80), the washers (70), the bolts (50), the washers (65), the
actuator fitting assemblies (10, 30) and the shims (90, 100).

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TASK 52-31-12-000-808-A01
Removal and Disassembly of the Handle Mechanism - Handle Mechanism Assy
1. General
-

NOTE : Refer to IPL_FIGURE_01 FWD and IPL_FIGURE_51 AFT Cargo Doors.

NOTE : Refer to TASK 52-31-12-700-802-A01 to get data on the condition of the FWD and AFT
Cargo Doors or on their malfunctions.
A. If you must do a full disassembly, you must do the subsequent procedures.
B. If it is necessary to remove only one sub-assembly, you find the procedure in the applicable lists
and illustrations. If it is necessary to remove or disconnect sub-assemblies or components before
you start to remove or disassemble a sub-assembly or a component, you find cross-references in
the text.
C. Modifications have caused variants of the cargo doors.
D. The figure and the item numbers used in the IPC are given in this disassembly topic.
E. If you do not find an illustration for the AFT Cargo Door, which is given in brackets in this
manual, get the correct figure number from the IPC of this CMM.
F. If a paragraph refers to one illustration only, the item number is given in the brackets. If a
paragraph refers to more than one illustration, the figure number and the item number are given
in the brackets.
G. For the replacement of the identification plates refer to REPAIR.
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
TASK 52-31-12-700-802-A01 Test of the Electrical Circuit
TASK 52-31-12-350-804-A01 Replacement of Pressed-in Bushes
TASK 52-31-12-350-802-A01 Replacement of Staked Bearings
TASK 52-31-12-350-803-A01 Replacement of a Shrunk-in Bush
Referenced Information
TABLE 1

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3. Procedure

Subtask 52-31-12-010-008-A01
A. Handle Mechanism Assy

NOTE : Refer to IPL_FIGURE_06, IPL_FIGURE_56, IPL_FIGURE_07, IPL_FIGURE_57,


IPL_FIGURE_08, IPL_FIGURE_58, IPL_FIGURE_09 and IPL_FIGURE_59.
(1) Remove the Handle Mechanism Assy (6-230)
(a) Remove and discard the cotter pin (6-10).
(b) Remove the nut (6-20), the washer (6-30), the bolt (6-40) and the bush (6-50).
(c) Remove and discard the cotter pin (6-60).
(d) Remove the nut (6-70), the washer (6-80), the bolt (6-90) and the bush (6-100).
(e) Remove and discard the cotter pin (6-110).

WARNING : THE SPRING IS INSTALLED WITH LOAD.


(f) Remove the nut (6-120), the washer (6-130) and the bush assy (6-140) with the
spring (6-200).
(g) Disassemble the bush assy (6-140).
1 Remove and discard the cotter pin (6-150).
2 Remove the nut (6-160), the washer (6-170) and the bush (6-180) from the bolt
(6-190).
(h) Remove the bolts (6-210), the handle mechanism assy (6-230) and the shim (6-220)
from the door structure.

NOTE : Measure and write down the thickness of the shims (6-220).
(i) Release the lockwashers (6-370).
(j) Loosen the nuts (6-360).
(k) Remove the setscrew (6-380), the nuts (6-360) and the lockwashers (6-370) from the
handle mechanism assy (6-230).
(2) Disassemble the Handle Mechanism Assy (6-230)
(a) Remove the hinge arm assy (7-50) from the operating handle assy (7-100, 101).
1 Remove and discard the cotter pin (7-10) from the nut (7-20).
2 Remove the nut (7-20), the washers (7-30) and the bolt (7-40).

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3 Remove the hinge arm assy (7-50) from the bearing (7-90).

NOTE : Do not remove the pressed-in bushes (7-60, 7-70) from the link rod
(7-80) unless a repair or a new installation is necessary (Refer to
REPAIR, TASK 52-31-12-350-804-A01).
(b) Remove the rod assy (7-160).
1 Remove and discard the cotter pin (7-110).
2 Remove the nut (7-120), the washer (7-130) the bush (7-140) the bolt (7-150)
and the rod assy (7-160) from the operating handle assy (7-100, 101).
(c) Disassemble the rod assy (7-160).
1 Release the lockwasher (7-170).
2 Loosen the nut (7-180).
3 Remove the rod assy (7-190) from the rod assy (7-220).

NOTE : Do not remove the staked bearings (7-200, 7-230) from the rod ends
(7-210, 7-240) unless a repair or a new installation is necessary (Refer
to REPAIR, TASK 52-31-12-350-802-A01).
4 Remove and discard the lockwasher (7-170) from the rod end assy (7-220).
5 Remove the nut (7-180) from the rod end assy (7-220).
(d) Remove and disassemble the bearing (7-90).
1 Remove and disassemble the lever assy (8-70), the bolt (8-190) and the bush
(8-180).
2 Remove the nut (8-160), the washer (8-10) and the center lever assy (8-180).
3 Remove the nut (8-30), the washer (8-40), the sleeve (8-50) and the pin (8-60)
from the lever (8-70) and the lever (8-100)

NOTE : Do not remove the pressed-in bushes (8-80, 8-110) from the levers
(8-90, 8-120) unless a repair or a new installation is necessary (Refer
to REPAIR, TASK 52-31-12-350-802-A01).
(e) Remove and disassemble the rod assy (8-200).
1 Cut and remove the lockwire from the clamping ring (8-250).
2 Remove the clamping ring (8-250) from the operating handle assy (7-100, 101).
3 Remove the rod assy (8-200) from the operating handle assy (7-100, 101).
4 Remove and discard the cotter pin (8-210) from the nut (8-230))

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5 Remove the setscrew (8-220), the nut (8-230), the bearing (8-240) and the
clamping ring (8-250).

NOTE : Do not remove the lubrication fitting (8-260) and the staked bearing
(8-270) from the rod (8-280) unless a repair or a new installation is
necessary.
(f) Remove the support assy (8-295) from the operating handle assy (7-100, 101).
1 Remove the retaining ring (8-285) and the bolt (8-290).
(g) Disassemble the support assy (8-295).
1 Remove the screws (8-300).
Remove the bearing block assy (8-310) and the shim (8-320) from the bearing
journal assy (8-330) and the bearing housing assy (8-430).

NOTE : Do not remove the pressed-in bushes (8-440) and the shrunk-in bush
(8-450) from the bearing housing (8-460) unless a repair or a new
installation is necessary (Refer to REPAIR, TASK 52-31-12-350-803-
A01, TASK 52-31-12-350-804-A01
(h) Disassemble the bearing journal assy (8-330).
1 Remove and discard the cotter pin (8-340) from the nut (8-350),
2 Remove the nut (8-350), the washer (8-360) and the fork end assy (8-370) from
the journal bearing (8-420, 425).

NOTE : Do not remove the pressed-in bushes (8-380, 8-400, 8-410) from the
fork bolt (8-390) and the journal bearing (8-420) unless a repair or a
new installation is necessary (Refer to REPAIR).
(3) Disassemble the Handle Mechanism Assy (6-230)
(a) Remove the hinge arm assy (7-50) from the operating handle assy (7-100, 101).
1 Remove and discard the cotter pin (7-10) from the nut (7-20).
2 Remove the nut (7-20), the washers (7-30) and the bolt (7-40).
3 Remove the hinge arm assy (7-50) from the bearing (7-90).

NOTE : Do not remove the pressed-in bushes (7-60, 7-70) from the link rod
(7-80) unless a repair or a new installation is necessary (Refer to
REPAIR, TASK 52-31-12-350-804-A01).
(b) Remove the rod assy (7-160).
1 Remove and discard the cotter pin (7-110).
2 Remove the nut (7-120), the washer (7-130) the bush (7-140) the bolt (7-150)
and the rod assy (7-160) from the operating handle assy (7-100, 101).

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(c) Disassemble the rod assy (7-160).


1 Release the lockwasher (7-170).
2 Loosen the nut (7-180).
3 Remove the rod assy (7-190) from the rod assy (7-220).

NOTE : Do not remove the staked bearings (7-200, 7-230) from the rod ends
(7-210, 7-240) unless a repair or a new installation is necessary (Refer
to REPAIR, TASK 52-31-12-350-802-A01).
4 Remove and discard the lockwasher (7-170) from the rod end assy (7-220).
5 Remove the nut (7-180) from the rod end assy (7-220).
(d) Remove and disassemble the bearing (7-90).
1 Remove and disassemble the lever assy (8-70), the bolt (8-190) and the bush
(8-180).
2 Remove the nut (8-160), the washer (8-10) and the center lever assy (8-180).
3 Remove the nut (8-30), the washer (8-40), the sleeve (8-50) and the pin (8-60)
from the lever (8-70) and the lever (8-100)

NOTE : Do not remove the pressed-in bushes (8-80, 8-110) from the levers
(8-90, 8-120) unless a repair or a new installation is necessary (Refer
to REPAIR, TASK 52-31-12-350-804-A01).
(e) Remove and disassemble the rod assy (8-200).
1 Cut and remove the lockwire from the clamping ring (8-250).
2 Remove the clamping ring (8-250) from the operating handle assy (7-100, 101).
3 Remove the rod assy (8-200) from the operating handle assy (7-100, 101).
4 Remove and discard the cotter pin (8-210) from the nut (8-230))
5 Remove the setscrew (8-220), the nut (8-230), the bearing (8-240) and the
clamping ring (8-250).

NOTE : Do not remove the lubrication fitting (8-260) and the staked bearing
(8-270) from the rod (8-280) unless a repair or a new installation is
necessary.
(f) Remove the support assy (8-295) from the operating handle assy (7-100, 101).
1 Remove the retaining ring (8-285) and the bolt (8-290).
(g) Disassemble the support assy (8-295).
1 Remove the screws (8-300).

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2 Remove the bearing block (8-315) from the bearing journal assy (8-330) and the
bearing housing assy (8-430).

NOTE : Do not remove the pressed-in bushes (8-440) and the shrunk-in bush
(8-450) from the bearing housing (8-460) unless a repair or a new
installation is necessary (Refer to REPAIR, TASK 52-31-12-350-803-
A01, TASK 52-31-12-350-804-A01).
(h) Disassemble the bearing journal assy (8-330).
1 Remove and discard the cotter pin (8-340) from the nut (8-350),
2 Remove the nut (8-350), the washer (8-360) and the fork end assy (8-370) from
the journal bearing (8-420, 425).

NOTE : Do not remove the pressed-in bushes (8-380, 8-400, 8-410) from the
fork bolt (8-390) and the journal bearing (8-420) unless a repair or a
new installation is necessary (Refer to REPAIR, TASK
52-31-12-350-804-A01).
ALL VARIANTS
(4) Disassemble the locking handle assy (7-100, 101).
(a) Remove the screws (9, 9A-10) and the support flange (9, 9A-20) from the operating
handle (9, 9A-120).
(b) Remove the bolt (9, 9A-30) and the washer (9, 9A-40) from the bracket (9, 9A-60).
(c) Remove the screws (9, 9A-50) and the bracket (9, 9A-60) from the operating handle
(9, 9A-120).
(d) Remove the screws (9, 9A-70) and the handle (9, 9A-80) from the locking handle (9,
9A-120).

NOTE : Do not remove the pressed-in bushes (9, 9A-90) and the threaded inserts
(9, 9A-100, 9, 9A-110) unless a repair or a new installation is necessary.

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TASK 52-31-12-000-809-A01
Removal and Disassembly of the Handle Mechanism - Flap Assy
1. General
-

NOTE : Refer to IPL_FIGURE_01 FWD and IPL_FIGURE_51 AFT Cargo Doors.

NOTE : Refer to TESTING AND FAULT ISOLATION to get data on the condition of the FWD
and AFT Cargo Doors or on their malfunctions.
A. If you must do a full disassembly, you must do the subsequent procedures.
B. If it is necessary to remove only one sub-assembly, you find the procedure in the applicable lists
and illustrations. If it is necessary to remove or disconnect sub-assemblies or components before
you start to remove or disassemble a sub-assembly or a component, you find cross-references in
the text.
C. Modifications have caused variants of the cargo doors.
D. The figure and the item numbers used in the IPL are given in this disassembly topic.
E. If you do not find an illustration for the AFT Cargo Door, which is given in brackets in this
manual, get the correct figure number from the IPL of this CMM.
F. If a paragraph refers to one illustration only, the item number is given in the brackets. If a
paragraph refers to more than one illustration, the figure number and the item number are given
in the brackets.
G. For the replacement of the identification plates refer to REPAIR.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-12-350-804-A01 Replacement of Pressed-in Bushes
Referenced Information
TABLE 1

3. Procedure

Subtask 52-31-12-000-001-A01
A. Flap Assy

NOTE : Refer to IPL_FIGURE_06, IPL_FIGURE_56, IPL_FIGURE_10 and IPL_FIGURE_60.

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(1) Remove the flap assy (6-350).


(a) Remove and discard the cotter pin (6-240).
(b) Remove the nut (6-250), the washer (6-260) and the grooved bush assy (6-270) with
the spring (6-330).

WARNING : THE SPRING IS LOADED. TAKE CARE WHEN YOU REMOVE THE
SPRING, IT IS ASSEMBLED UNDER A SPECIFIC LOAD. USE AN
APPLICABLE TOOL AND WEAR GLOVES WHEN YOU RELEASE THE
SPRING.
(c) Remove the spring (6-330) from the grooved bush assy (6-270) and the flap assy
(6-350).
(d) Disassemble the grooved bush assy (6-270) as follows:
1 Remove and discard the cotter pin (6-280).
2 Remove the nut (6-290), the washer (6-300) and the bush (6-310) from the bolt
(6-320).
(e) Remove the screws (6-340) and the flap assy (6-350) from the cargo door.
(2) Disassemble the flap assy (6-350) as follows:
(a) Remove the screws (10-260) and the plate assy (10-270) from the flap frame assy
(10-280).
(b) Remove the retaining ring (10-10), the washer (10-20), the pin (10-30) and the
washer (10-20) from the fork assy (10-100).
(c) Remove the retaining ring (10-10), the bush assy (10-40) and the fork assy (10-100)
from the shift lever (10-210).
(d) Disassemble the bush assy (10-40) as follows:
1 Remove and discard the cotter pin (10-50) from the nut (10-60).
2 Remove the nut (10-60), the washer (10-70), the bolt (10-35) and the bush
(10-80) from the pin (10-90).
(e) Disassemble the fork assy (10-100) as follows:
1 Cut and remove the lockwire from the nuts (10-110, 10-120) and the adjusting
screw (10-150).
2 Loosen the nuts (10-110, 10-120).
3 Remove the fork heads (10-130, 10-140) from the adjusting screw (10-150).
4 Remove the nuts (10-110, 10-120) from the adjusting screw (10-150).
(f) Remove the hook (10-190) as follows:
1 Remove and discard the cotter pin (10-160) from the nut (10-170).

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2 Remove the nut (10-170) the washer (10-180) and the hook (10-190).
(g) Remove and discard the cotter pin (10-160).
(h) Remove the nut (10-170) the washer (10-180) and the bolt (10-200).
(i) Remove the shift lever (10-210) as follows:
1 Remove the retaining ring (10-10), the washer (10-20), the pin (10-30) and the
washer (10-20) from the fork (10-220).
2 Remove and discard the cotter pin ((30-160) from the nut (10-170).
3 Remove the nut (10-170), the washer (10-180) and the shift lever (10-210) from
the bolt (10-200).
(j) Remove and discard the cotter pin (10-160) from the nut (10-170).
(k) Remove the nut (10-170), the washer (10-180) and the bolt (10-200),
(l) Remove the retaining ring (10-10) and the fork (10-220) from the pin (10-230).
(m) Remove the pin (10-230).
1 Remove and discard the cotter pin (10-160) from the nut (10-170).
2 Remove the nut (30-170), the washer (10-180) and the pin (10-230).
(n) Remove the flap assy (10-240) as follows:
1 Remove the retaining ring (10-10), the washer (10-20), the pins (10-30) and the
washers (10-20) and the flap assy (10-240) from flap frame assy (10-280).

NOTE : Do not remove the pressed-in bushes (10-250) from the flap assy
(10-240) unless a repair or a new installation is necessary (Refer to
REPAIR, TASK 52-31-12-350-804-A01).

NOTE : Do not remove


- the pressed-in bushes (10-290),
- the nuts (10-300),
- the receptacles (10-310) from the flap frame assy (10-280) unless
a repair or a new installation is necessary.

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TASK 52-31-12-000-810-A01
Removal and Disassembly of the Interlock Mechanism Installation - Spring Sleeve Assy
1. General
-

NOTE : Refer to IPL_FIGURE_01 FWD and IPL_FIGURE_51 AFT Cargo Doors.

NOTE : Refer to TESTING AND FAULT ISOLATION to get data on the condition of the FWD
and AFT Cargo Doors or on their malfunctions.
A. If you must do a full disassembly, you must do the subsequent procedures.
B. If it is necessary to remove only one sub-assembly, you find the procedure in the applicable lists
and illustrations. If it is necessary to remove or disconnect sub-assemblies or components before
you start to remove or disassemble a sub-assembly or a component, you find cross-references in
the text.
C. Modifications have caused variants of the cargo doors.
D. The figure and the item numbers used in the IPL are given in this disassembly topic.
E. If you do not find an illustration for the AFT Cargo Door, which is given in brackets in this
manual, get the correct figure number from the IPL of this CMM.
F. If a paragraph refers to one illustration only, the item number is given in the brackets. If a
paragraph refers to more than one illustration, the figure number and the item number are given
in the brackets.
G. For the replacement of the identification plates refer to REPAIR.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-12-350-804-A01 Replacement of Pressed-in Bushes
Referenced Information
TABLE 1

3. Procedure

Subtask 52-31-12-000-002-A01
A. Spring Sleeve Assy

NOTE : See IPL_FIGURE_11 and IPL_FIGURE_61.

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(1) Remove the compression spring (10) and the spring sleeve assy (190).
(a) Press the compression spring (10) and the spring sleeve assy (190) to make it shorter.
(b) Remove the retaining ring (90) and the pin (100) from the spring sleeve assy (190).

WARNING : THE SPRING IS LOADED. TAKE CARE WHEN YOU REMOVE THE
SPRING, IT IS ASSEMBLED UNDER A SPECIFIC LOAD. USE AN
APPLICABLE TOOL AND WEAR GLOVES WHEN YOU RELEASE THE
SPRING.
(c) Remove the spring sleeve assy (190), the spacers (110) and the compression spring
(10).

NOTE : Do not remove the pressed-in bushes (210) from the spring sleeve (200)
unless a repair or a replacement is necessary (Refer to REPAIR, TASK
52-31-12-350-804-A01).
(2) Remove the interlock mechanism (220) as follows:
(a) Remove and discard the cotter pin (20) from the nut (30).
(b) Remove the nut (30), the washer (40), the bolt (50) and the washer (40).
(c) Remove the bush (60) from the interlock mechanism (220).
(d) Remove the bushes (70, 80) from the cargo door structure.
(e) Remove and discard the cotter pin (120) from the nut (130).
(f) Remove the nut (130), the washer (140), the bolt (150) and the washer (140).
(g) Remove the interlock mechanism (220) from the cargo door structure.
(h) Remove the bush (160) from the interlock mechanism (220).
(i) Remove the bushes (170, 180) from the cargo door structure.

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TASK 52-31-12-000-811-A01
Removal and Disassembly of the Interlock Mechanism Installation - Interlock Mechanism
1. General
-

NOTE : Refer to IPL_FIGURE_01 FWD and IPL_FIGURE_51 AFT Cargo Doors.

NOTE : Refer to TASK 52-31-12-700-802-A01 to get data on the condition of the FWD and AFT
Cargo Doors or on their malfunctions.
A. If you must do a full disassembly, you must do the subsequent procedures.
B. If it is necessary to remove only one sub-assembly, you find the procedure in the applicable lists
and illustrations. If it is necessary to remove or disconnect sub-assemblies or components before
you start to remove or disassemble a sub-assembly or a component, you find cross-references in
the text.
C. Modifications have caused variants of the cargo doors.
D. The figure and the item numbers used in the IPC are given in this disassembly topic.
E. If you do not find an illustration for the AFT Cargo Door, which is given in brackets in this
manual, get the correct figure number from the IPC of this CMM.
F. If a paragraph refers to one illustration only, the item number is given in the brackets. If a
paragraph refers to more than one illustration, the figure number and the item number are given
in the brackets.
G. For the replacement of the identification plates refer to REPAIR.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-12-700-802-A01 Test of the Electrical Circuit
TASK 52-31-12-350-804-A01 Replacement of Pressed-in Bushes
Referenced Information
TABLE 1

3. Procedure

Subtask 52-31-12-000-003-A01
A. Interlock Mechanism

NOTE : Refer to IPL_FIGURE_12, IPL_FIGURE_62, IPL_FIGURE_12A and IPL_FIGURE_62A.

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(1) Remove the spring bolt assy (270) as follows:


(a) Remove the retaining ring (20), the pin (100) and the spring bolt assy (270) from the
lever assy (200).

NOTE : Do not remove the pressed-in bushes (280) from the bolt (290) unless a
repair or a replacement is necessary (Refer to REPAIR, TASK
52-31-12-350-804-A01),
(2) Remove and disassemble the interlock lever assy (200) as follows:
(a) Remove the retaining ring (20), the pin (10) and the interlock lever assy (200) from
the fork assy (12-175, 12A-100).
(b) Cut and remove the lockwire from the nut (220) and the adjusting screw (210).
(c) Release the lockplate (230).
(d) Loosen the nut (220).
(e) Remove the adjusting screw (210) with the nut (220) from the lever (260).

NOTE : Do not remove the pressed-in bushes (240, 250) from the lever (260) unless
a repair or a new installation is necessary (Refer to REPAIR,TASK
52-31-12-350-804-A01 ).
(f) Remove and discard the lockplate (230) from the adjusting screw (210).
(g) Remove the nut (220) from the adjusting screw (210).
(3) Remove and disassemble the roller lever assy (30) as follows:
(a) Remove the retaining ring (20), the pin (10) and the roller lever assy (30) from the
fork assy (100).
(b) Remove the retaining ring (40), the pin (50) and the roller (60) from the lever (90).

NOTE : Do not remove the pressed-in bushes (70, 80) from the lever (90) unless a
repair or a new installation is necessary (Refer to REPAIR,TASK
52-31-12-350-804-A01 ).
VARIANT
(3) Remove the fork assemblies (100, 175) from the adjusting screw (165) as follows:

NOTE : Refer to IPL_FIGURE_12 and IPL_FIGURE_62.


(a) Release the locking device (145).
(b) Loosen the nuts (135).

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(c) Remove the fork assemblies (100, 175) from the adjusting screw (165).

NOTE : Do not remove the pressed-in bushes (110, 185) from the forks (120, 195)
unless a repair or a new installation is necessary (Refer to REPAIR,TASK
52-31-12-350-804-A01 ).
(d) Remove and discard the Locking device (145) from the adjusting screw (165).
(e) Remove the nuts (135, 155) from the adjusting screw (165).
(4) Not applicable.

NOTE : See IPL_FIGURE_12Aand IPL_FIGURE_62A.

NOTE : Do not remove the pressed-in bushes (110, 115) from the connecting rod (120)
unless a repair or a new installation is necessary (Refer to REPAIR, TASK
52-31-12-350-804-A01).

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TASK 52-31-12-000-812-A01
Removal and Disassembly of the Latching Mechanism Installation - Latching Mechanism
1. General
-

NOTE : Refer to IPL_FIGURE_01 FWD and IPL_FIGURE_51 AFT Cargo Doors.

NOTE : Refer to TESTING AND FAULT ISOLATION to get data on the condition of the FWD
and AFT Cargo Doors or on their malfunctions.
A. If you must do a full disassembly, you must do the subsequent procedures.
B. If it is necessary to remove only one sub-assembly, you find the procedure in the applicable lists
and illustrations. If it is necessary to remove or disconnect sub-assemblies or components before
you start to remove or disassemble a sub-assembly or a component, you find cross-references in
the text.
C. Modifications have caused variants of the cargo doors.
D. The figure and the item numbers used in the IPL are given in this disassembly topic.
E. If you do not find an illustration for the AFT Cargo Door, which is given in brackets in this
manual, get the correct figure number from the IPL of this CMM.
F. If a paragraph refers to one illustration only, the item number is given in the brackets. If a
paragraph refers to more than one illustration, the figure number and the item number are given
in the brackets.
G. For the replacement of the identification plates refer to REPAIR.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-12-000-813-A01 Removal and Disassembly of the Latching Mechanism Installation -
TASK 52-31-12-350-802-A01 Replacement of Staked Bearings
Referenced Information
TABLE 1

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3. Procedure

Subtask 52-31-12-010-009-A01
A. Latching Mechanism

NOTE : Refer to IPL_FIGURE_13, IPL_FIGURE_63, IPL_FIGURE_14, TBD , IPL_FIGURE_15


and IPL_FIGURE_65.
(1) Remove the bolts (13-10, 13-120) as follows:
(a) Remove and discard the cotter pins (13-20, 13-50) from the nuts (13-30, 13-60).
(b) Remove the nuts (13-60), the washers (13-70, 13-80), the plates (13-100, 13-110,
13-115) and the bolts (13-90).
(c) Remove the nuts (13-30), the washers (13-40) and the bolts (13-10, 13-120).
(2) Remove the latching mechanism (130) as follows:

NOTE : Before you can remove the latching mechanism (13-130), you must remove the
latching shaft (Refer to TASK 52-31-12-000-813-A01).
(a) Remove and discard the cotter pin (13-140) from the nut (13-150),
(b) Remove the nut (13-150), the washer (13-160), the bolt (13-170) and the washer
(13-180).
(c) Remove and discard the cotter pin (13-240) from the nut (13-250),
(d) Remove the nut (13-250), the washer (13-260), the bolt (13-270) and the washer
(13-290).

NOTE : Mark and write down the installation position of the bolt (13-270).
(e) Remove the latching mechanism (13-130) with the lever assemblies (15-40, 15-70,
15-120) from the cargo door structure.
(f) Remove and discard the cotter pin (13-20) from the nut (13-30).
(g) Remove the nut (13-30), the washer (13-40), the bolt (13-220) and the washer
(13-40).
(h) Remove the bushes (13-230) from the lever assemblies (15-40, 70, 13-120).
(i) Remove the sleeves (13-190, 13-280) from the latching mechanism (13-130).
(j) Remove the bushes (13-200, 13-210, 13-300,13-310) from the cargo door structure.
(3) Disassemble the latching mechanism (13-130) as follows:
(a) Remove the latching hook assy (14-100) as follows:
1 Remove and discard the cotter pin (14-30) from the nut (14-50).
2 Remove the nut (14-50), the washer (14-40), the bolt (14-110), the washer
(14-20) and the latching hook assy (14-100) from the linkage assy (14-150).

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3 Remove the sleeve (14-350) from the latching hook assy (14-100).

NOTE : Do not remove


- the pressed-in bushes (14-120, 14-110),
- the lubrication fitting (14-130), from the latching hook (14-140)
unless a repair or a new installation is necessary (Refer to
REPAIR).
(b) Remove the linkage assy (14-150).
1 Remove and discard the cotter pin (14-30) from the nut (14-50).
2 Remove the nut ((34-50), the washer (14-40), the bolt ((34-110), the washer
(14-20) and the linkage assy (14-150) from the bellcrank assy (14-180).

NOTE : Do not remove the pressed-in bushes (14-160) from the linkage
(14-170) unless a repair or anew installation is necessary (Refer to
REPAIR,).
3 Remove the sleeve (14-350) from the bellcrank assy (14-180).
4 Remove the bushes (14-360) from the linkage assy (14-150).
(c) Remove the bellcrank assy (14-180).
1 Remove and discard the cotter pin (14-30) from the nut (14-80).
2 Remove the nut (14-80), the washer (14-70), the bolt (14-60), the washer
(14-70) and the bellcrank assy (14-180) from the spring unit (14-240).

NOTE : Do not remove


- the pressed-in bushes (14-190, 14-200, 14-210),
- the lubrication fitting (14-220), from the bellcrank (14-230) unless
a repair or a new installation is necessary (Refer to REPAIR).
3 Remove the bush (14-90) from the bellcrank assy (14-180).
(d) Disassemble the spring unit (14-240).
1 Remove the eyebolt assy (14-290) and the washer (14-320) from the sleeve
(14-330).

NOTE : Do not remove the staked bearing (14-300) from the eyeend fitting
(14-310) unless a repair or a new installation is necessary (Refer to
REPAIR, TASK 52-31-12-350-802-A01).
2 Cut and remove the lockwire from the eyebolt assy (34-250) and the sleeve
(14-330).

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WARNING : THE SPRING IS LOADED. TAKE CARE WHEN YOU REMOVE THE
SPRING, IT IS ASSEMBLED UNDER A SPECIFIC LOAD. USE AN
APPLICABLE TOOL AND WEAR GLOVES WHEN YOU RELEASE
THE SPRING.
3 Remove the eyebolt assy (14-250) the spring (14-280) and the sleeve (14-340)
from the sleeve (14-330).

NOTE : Do not remove the staked bearing (14-260) from the eyebolt assy
(14-270) unless a repair or a new installation is necessary (Refer to
REPAIR, TASK 52-31-12-350-802-A01

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TASK 52-31-12-000-813-A01
Removal and Disassembly of the Latching Mechanism Installation - Latching Shaft Assy
1. General
-

NOTE : Refer to IPL_FIGURE_01 FWD and IPL_FIGURE_51 AFT Cargo Doors.

NOTE : Refer to TEST AND FAULT ISOLATION to get data on the condition of the FWD and
AFT Cargo Doors or on their malfunctions.
A. If you must do a full disassembly, you must do the subsequent procedures.
B. If it is necessary to remove only one sub-assembly, you find the procedure in the applicable lists
and illustrations. If it is necessary to remove or disconnect sub-assemblies or components before
you start to remove or disassemble a sub-assembly or a component, you find cross-references in
the text.
C. Modifications have caused variants of the cargo doors.
D. The figure and the item numbers used in the IPL are given in this disassembly topic.
E. If you do not find an illustration for the AFT Cargo Door, which is given in brackets in this
manual, get the correct figure number from the IPL of this CMM.
F. If a paragraph refers to one illustration only, the item number is given in the brackets. If a
paragraph refers to more than one illustration, the figure number and the item number are given
in the brackets.
G. For the replacement of the identification plates refer to REPAIR.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
09-016 Corrosion Inhibiting Fillet Consistency
Consumable Materials
TABLE 1

B.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-12-000-813-A01 Removal and Disassembly of the Latching Mechanism Installation -
TASK 52-31-12-000-815-A01 Removal and Disassembly of the Vent-Door Mechanism Installation
TASK 52-31-12-350-802-A01 Replacement of Staked Bearings

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REFERENCE DESIGNATION
TASK 52-31-12-350-804-A01 Replacement of Pressed-in Bushes
Referenced Information
TABLE 2

3. Procedure

Subtask 52-31-12-010-010-A01
A. Latching Shaft Assy

NOTE : Refer to IPL_FIGURE_15, IPL_FIGURE_65 and IPL_FIGURE_75.

NOTE : Before you remove the latching shaft assy, you must:
- disconnect the handle mechanism assy from the latching shaft assy (Refer to
TASK 52-31-12-000-813-A01 (2))
- disconnect the latching mechanism from the latching shaft assy (Refer to TASK
52-31-12-000-815-A01 (2) (b) and (c)).

NOTE : If you want to remove one levershaft assy (40, 70, 120), the cam (100) or the lever
(110), you must remove the taper pins (10, 15).

NOTE : During the removal of the levershaft assemblies (40, 70, 120), you must identify and
tag the items so that you can install them again in the same positions.
(1) Remove the eyebolt assy (250) as follows:
(a) Remove and discard the cotter pin (220) from the nut (230).
(b) Remove the nut (230), the washer (240) and the eyebolt assy (250) from the lever
assy (280).

NOTE : Do not remove the staked bearing (260) from the eyebolt assy (270) unless
a repair or a new installation is necessary (Refer to REPAIR,TASK
52-31-12-350-802-A01 ).
(2) Remove the lever assy (280) as follows:
(a) Remove and discard the cotter pin (160) from the nut (170).
(b) Remove the nut (170), the washer (180) the lever assy (280) and the serrated washer
(200) from the latching shaft (190).

NOTE : Do not remove the pressed-in bushes (290) from the lever (300) unless a
repair or a new installation is necessary (Refer to REPAIR, TASK
52-31-12-350-804-A01).

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(3) Remove the bush (210) as follows:


(a) Remove the nuts (20), the washers (30) and the taper pins (150).
(b) Remove the bush (210) from the latching shaft.
PRE MOD 25793K4587, SB 52-1088
(3) Remove the shaft assemblies (40, 70, 120), the stop cam (100) and the switch lever (110)
as follows:
(a) Remove the nuts (20), the washers (30) and the tapered pins (10, 15),
(b) Remove the cover sheets (75-150).
(c) Remove the latching shaft slowly from the cargo door structure.
(d) While you remove the latching shaft, remove the levershaft assemblies (40, 70, 120),
the stop cam (100) and the switch lever (110) from the latching shaft.

NOTE : Do not remove the pressed-in bushes (50, 80, 130) from the levers (60, 90,
140) unless a repair or a new installation is necessary (Refer to REPAIR,
TASK 52-31-12-350-804-A01).
(4) Remove the shaft assemblies (40, 70, 120), the stop cam (100) and the switch lever (110)
as follows:
(a) Remove the nuts (20), the washers (30) and the tapered pins (10, 15),

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-016 CORROSION


INHIBITING FILLET CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(b) Remove the sealant 09-016 Corrosion Inhibiting Fillet Consistency from around the
plastic caps (75-153,155).
(c) Remove the plastic caps (75-153,155) from the side of the door.
(d) Remove the latching shaft slowly from the cargo door structure.
(e) While you remove the latching shaft, remove the levershaft assemblies (40, 70, 120),
the stop cam (100) and the switch lever (110) from the latching shaft.

NOTE : Do not remove the pressed-in bushes (50, 80, 130) from the levers (60, 90,
140) unless a repair or a new installation is necessary (Refer to REPAIR,
TASK 52-31-12-350-804-A01).

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**For PN’s ALL

TASK 52-31-12-000-814-A01
Removal and Disassembly of the Latching Mechanism Installation - Locking Shaft Assy
1. General
-

NOTE : Refer to IPL_FIGURE_01 FWD and IPL_FIGURE_51 AFT Cargo Doors.

NOTE : Refer to TEST AND FAULT ISOLATION to get data on the condition of the FWD and
AFT Cargo Doors or on their malfunctions.
A. If you must do a full disassembly, you must do the subsequent procedures.
B. If it is necessary to remove only one sub-assembly, you find the procedure in the applicable lists
and illustrations. If it is necessary to remove or disconnect sub-assemblies or components before
you start to remove or disassemble a sub-assembly or a component, you find cross-references in
the text.
C. Modifications have caused variants of the cargo doors.
D. The figure and the item numbers used in the IPL are given in this disassembly topic.
E. If you do not find an illustration for the AFT Cargo Door, which is given in brackets in this
manual, get the correct figure number from the IPL of this CMM.
F. If a paragraph refers to one illustration only, the item number is given in the brackets. If a
paragraph refers to more than one illustration, the figure number and the item number are given
in the brackets.
G. For the replacement of the identification plates refer to REPAIR.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
09-016 Corrosion Inhibiting Fillet Consistency
Consumable Materials
TABLE 1

B.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-12-000-816-A01 Removal and Disassembly of the Vent-Door Mechanism Installation
TASK 52-31-12-000-819-A01 Removal and Disassembly of the TELEFLEX and Drift Pin

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REFERENCE DESIGNATION
TASK 52-31-12-350-804-A01 Replacement of Pressed-in Bushes
Referenced Information
TABLE 2

3. Procedure

Subtask 52-31-12-010-011-A01
A. Locking Shaft Assy

NOTE : Refer to IPL_FIGURE_16, IPL_FIGURE_66 and IPL_FIGURE_75.

NOTE : Before you remove the locking shaft assy, you must:
- disconnect the vent-door mechanism installation from the locking shaft assy (Refer
to TASK 52-31-12-000-816-A01 (1)(a) and (b)),
- disconnect the drift pin installation from the locking shaft assy (Refer to TASK
52-31-12-000-819-A01 (1)(a) and (b)).

NOTE : If you want to remove one locking cam (16-70, 110) or the drift pin levers (16-80),
you must remove the taper pins (16-10).

NOTE : During the removal of the locking cams (16-70, 110) and the drift pin levers (16-80)
you must identify and tag the items so that you can install them again in the same
positions.
(1) Remove the lever assemblies (16-40, 120) as follows:
(a) Remove the nuts (16-20), the washers (16-30) and the taper pins (16-10).
(b) Remove the lever assemblies (16-40, 120) from the locking shaft.

NOTE : Do not remove the pressed-in bushes (16-50, 130) from the levers (16-40,
120) unless a repair or a new installation is necessary (Refer to REPAIR).
PRE MOD 25793K4587, SB 52-1088
(3) Remove the locking cams (16-70, 110) and the drift pin levers (16-80) as follows:
(a) Remove the lever assy (16-40) and/or the lever assy (16-120) (Refer to and ).
(b) Remove the nuts (16-20), the washers (16-30) and the taper pins (16-10).
(c) Remove the cover sheets (75-150).
(d) Remove the locking shaft slowly from the cargo door structure.

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(e) While you remove the locking shaft, remove the locking cams (16-70, 110), and the
pin levers (16-80) from the locking shaft.

NOTE : Do not remove the pressed-in bushes (16-90) from the lever (16-100) unless
a repair or a new installation is necessary (Refer to REPAIR, TASK
52-31-12-350-804-A01).
POST MOD 25793K4587, SB 52-1088
(3) Remove the locking cams (16-70, 110) and the drift pin levers (16-80) as follows:
(a) Remove the lever assy (16-40) and/or the lever assy (16-120) (Refer to and ).
(b) Remove the nuts (16-20), the washers (16-30) and the taper pins (16-10).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-016 CORROSION


INHIBITING FILLET CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(c) Remove the sealant Material No.09-016 Corrosion Inhibiting Fillet Consistency from
around the plastic caps (75-153,155).
(d) Remove the plastic caps (75-153,155) from the side of the door.
(e) Remove the locking shaft slowly from the cargo door structure.
(f) While you remove the locking shaft, remove the locking cams (16-70, 110), and the
pin levers (16-80) from the locking shaft.

NOTE : Do not remove the pressed-in bushes (16-90) from the lever (16-100) unless
a repair or a new installation is necessary (Refer to REPAIR, TASK
52-31-12-350-804-A01).

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**For PN’s ALL

TASK 52-31-12-000-815-A01
Removal and Disassembly of the Vent-Door Mechanism Installation - Cover Assy
1. General
-

NOTE : Refer to IPL_FIGURE_01 FWD and IPL_FIGURE_51 AFT Cargo Doors.

NOTE : Refer to TEST AND FAULT ISOLATION to get data on the condition of the FWD and
AFT Cargo Doors or on their malfunctions.
A. If you must do a full disassembly, you must do the subsequent procedures.
B. If it is necessary to remove only one sub-assembly, you find the procedure in the applicable lists
and illustrations. If it is necessary to remove or disconnect sub-assemblies or components before
you start to remove or disassemble a sub-assembly or a component, you find cross-references in
the text.
C. Modifications have caused variants of the cargo doors.
D. The figure and the item numbers used in the IPL are given in this disassembly topic.
E. If you do not find an illustration for the AFT Cargo Door, which is given in brackets in this
manual, get the correct figure number from the IPL of this CMM.
F. If a paragraph refers to one illustration only, the item number is given in the brackets. If a
paragraph refers to more than one illustration, the figure number and the item number are given
in the brackets.
G. For the replacement of the identification plates refer to REPAIR.
2. Procedure

Subtask 52-31-12-010-012-A01
A. Cover Assy

NOTE : Refer to IPL_FIGURE_17 IPL_FIGURE_67.


(1) Remove the cover assy (30) as follows:
(a) Remove the screws (10), the washers (20) and the cover assy (30).

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**For PN’s ALL

TASK 52-31-12-000-816-A01
Removal and Disassembly of the Vent-Door Mechanism Installation - Rod Assemblies
1. General
-

NOTE : Refer to IPL_FIGURE_01 FWD and IPL_FIGURE_51 AFT Cargo Doors.

NOTE : Refer to TEST AND FAULT ISOLATION to get data on the condition of the FWD and
AFT Cargo Doors or on their malfunctions.
A. If you must do a full disassembly, you must do the subsequent procedures.
B. If it is necessary to remove only one sub-assembly, you find the procedure in the applicable lists
and illustrations. If it is necessary to remove or disconnect sub-assemblies or components before
you start to remove or disassemble a sub-assembly or a component, you find cross-references in
the text.
C. Modifications have caused variants of the cargo doors.
D. The figure and the item numbers used in the IPL are given in this disassembly topic.
E. If you do not find an illustration for the AFT Cargo Door, which is given in brackets in this
manual, get the correct figure number from the IPL of this CMM.
F. If a paragraph refers to one illustration only, the item number is given in the brackets. If a
paragraph refers to more than one illustration, the figure number and the item number are given
in the brackets.
G. For the replacement of the identification plates refer to REPAIR.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-12-350-802-A01 Replacement of Staked Bearings
Referenced Information
TABLE 1

3. Procedure

Subtask 52-31-12-010-013-A01
A. Rod Assemblies

NOTE : Refer to IPL_FIGURE_17 and IPL_FIGURE_67.

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(1) Remove the rod assemblies (115, 130) as follows:


(a) Remove and discard the cotter pins (40) from the nuts (50).
(b) Remove the nuts (50), the washers (60, 61), the bolts (70, 100) the washers (80) and
the bushes (90, 110).
(c) Remove the rod assemblies (115, 130) from the gearbox installation (230) and the
vent door installation (240).
(2) Disassemble the rod assemblies (115, 130).
(a) Cut and remove the lockwire from the nuts (116, 117, 140, 150).
(b) Loosen the nuts (116, 117, 140, 150).
(c) Remove the eyebolt assemblies (119, 122, 170, 200) from the connecting rod (125,
225).

NOTE : Do not remove the staked bearings (120, 123, 180, 210) from the eyebolts
(121, 124, 190, 220) unless a repair or a new installation is necessary (Refer
to REPAIR, TASK 52-31-12-350-802-A01).
(d) Remove the locking devices (118, 160) and the nuts (116, 117, 140, 150) from the
connecting rods (125, 225).

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**For PN’s ALL

TASK 52-31-12-000-817-A01
Removal and Disassembly of the Vent-Door Mechanism Installation - Gearbox
1. General
-

NOTE : Refer to IPL_FIGURE_01 FWD and IPL_FIGURE_51 AFT Cargo Doors.

NOTE : Refer to TESTING AND FAULT ISOLATION to get data on the condition of the FWD
and AFT Cargo Doors or on their malfunctions.
A. If you must do a full disassembly, you must do the subsequent procedures.
B. If it is necessary to remove only one sub-assembly, you find the procedure in the applicable lists
and illustrations. If it is necessary to remove or disconnect sub-assemblies or components before
you start to remove or disassemble a sub-assembly or a component, you find cross-references in
the text.
C. Modifications have caused variants of the cargo doors.
D. The figure and the item numbers used in the IPL are given in this disassembly topic.
E. If you do not find an illustration for the AFT Cargo Door, which is given in brackets in this
manual, get the correct figure number from the IPL of this CMM.
F. If a paragraph refers to one illustration only, the item number is given in the brackets. If a
paragraph refers to more than one illustration, the figure number and the item number are given
in the brackets.
G. For the replacement of the identification plates refer to REPAIR.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-12-000-821-A01 Removal and Disassembly of the Sensor Mechanism Installation - L
TASK 52-31-12-350-804-A01 Replacement of Pressed-in Bushes
Referenced Information
TABLE 1

3. Procedure

NOTE : FOR ALL GEARBOX INSTALLATIONS PN D5237160100200

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Subtask 52-31-12-010-014-A01
A. Gearbox Installation

NOTE : Refer to IPL_FIGURE_18 and IPL_FIGURE_68.

NOTE : During the removal and disassembly of the gearbox installation and the gearbox assy
(40) you must identify and tag the items so that you can install them again in the
same positions.

NOTE : Before you can remove the gearbox assy (40) from the door structure, you must
remove:
- the link assy (Refer to TASK 52-31-12-000-821-A01 (1) (a) thru (d)),
- the lever assy (150), from the gearbox assy (40).
(1) Remove the lever assy (150) from the housing assy (380).
(a) Remove the nuts (120), the washers (60), the sleeves (130) and the tapered pins
(140).
(b) Remove the lever assy (150) with the protection plug (180) from the shaft assy (190).

NOTE : Do not remove the pressed-in bushes (60) from the lever (170) unless a
repair or a new installation is necessary (Refer to REPAIR, TASK
52-31-12-350-804-A01).
(c) Remove the plug (180) from the lever assy (150).
(2) Remove the nuts (120), the washers (60) and the tapered pins (240) from the cam (340).
(3) Remove the nuts (120), the washers (60), the sleeves (130) and the tapered pins (240)
from the lever assy (310).
(4) Slowly remove the shaft (370) with the lever (360) from the cargo door structure and
remove the cam (340).
(5) Remove the nut (120), the washer (60), the sleeve (130), the taper pin (350) and the lever
(360) from the shaft (370).
(6) Remove the gearbox assy (40).
(a) Remove the bolts (10) and the washer (20) from the housing assy (380).
(b) Remove the gearbox assy (40) with the lever assy (310) and the shim (30) from the
cargo door structure.
(c) Remove the lever assy (310) from the shaft assy (250).

NOTE : Do not remove the pressed-in bush (320) from the lever (330) unless a
repair or a new installation is necessary (Refer to REPAIR, TASK
52-31-12-350-804-A01).
PRE MOD 25793K4587, SB 52-1088

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(4) Remove the shaft assemblies (190, 250) from the housing assy (380).
(a) Remove the bolts (50), the washers (60), the cover assy (70), the shim (100) and the
thrust washer (110) from the housing assy (380).

NOTE : Do not remove the pressed-in bush (80) from the cover (90) unless a repair
or a new installation is necessary.
(b) Remove the shaft assemblies (190, 250) from the housing assy (380).

NOTE : Do not remove


- the pressed in bushes (400, 410, 420),
- the anchor nuts (430, 440), from the housing (450) unless a repair or a
new installation is necessary.
POST MOD 25793K4587, SB 52-1088
(4) Remove the shaft assemblies (190, 250) from the housing assy (380).
(a) Remove the bolts (50), the washers (60), the cover assy (95), the shim (100) and the
thrust washer (110) from the housing assy (380).

NOTE : Do not remove the pressed-in bush (80) from the cover (90) unless a repair
or a new installation is necessary.
(b) Remove the shaft assemblies (190, 250) from the housing assy (380).

NOTE : Do not remove


- the pressed in bushes (400, 410, 420),
- the anchor nuts (430, 440), from the housing (450) unless a repair or a
new installation is necessary.
ALL VARIANTS
(5) Disassemble the shaft assy (190).
(a) Remove the retaining ring (200), the pin (210) and the bevel gear (220) from the
shaft (230).
(2) Disassemble the shaft assy (250).
(a) Remove the retaining ring (260), the pin (270) and the bevel gear (280) from the
shaft (290).
VARIANT FOR GEARBOX INSTALLATION PN D5237160100400
(2) Remove the bearing flange (490).
(a) Remove the nuts (460), the washers (470) and the screws (480).
(b) Remove the bearing flange (490) from the cargo door structure.
VARIANT

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(2) Not applicable.

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**For PN’s ALL

TASK 52-31-12-000-818-A01
Removal and Disassembly of the Vent-Door Mechanism Installation - Vent Door
1. General
-

NOTE : Refer to IPL_FIGURE_01 FWD and IPL_FIGURE_51 AFT Cargo Doors.

NOTE : Refer to TESTING AND FAULT ISOLATION to get data on the condition of the FWD
and AFT Cargo Doors or on their malfunctions.
A. If you must do a full disassembly, you must do the subsequent procedures.
B. If it is necessary to remove only one sub-assembly, you find the procedure in the applicable lists
and illustrations. If it is necessary to remove or disconnect sub-assemblies or components before
you start to remove or disassemble a sub-assembly or a component, you find cross-references in
the text.
C. Modifications have caused variants of the cargo doors.
D. The figure and the item numbers used in the IPL are given in this disassembly topic.
E. If you do not find an illustration for the AFT Cargo Door, which is given in brackets in this
manual, get the correct figure number from the IPL of this CMM.
F. If a paragraph refers to one illustration only, the item number is given in the brackets. If a
paragraph refers to more than one illustration, the figure number and the item number are given
in the brackets.
G. For the replacement of the identification plates refer to REPAIR.
2. Procedure

Subtask 52-31-12-040-001-A01
A. Vent Door

NOTE : See IPL_FIGURE_19, IPL_FIGURE_69, IPL_FIGURE_19A and IPL_FIGURE_69A.


VARIANT FOR PN D5237165500061
(1) Remove the vent door assy (80).

NOTE : See IPL_FIGURE_19 and IPL_FIGURE_69.


(a) Remove and discard the cotter pins (10) from the nuts (20).
(b) Remove the nuts (20), the washers (30) and the sleeves (60).
(c) Remove the washers (30) and the bolts (70).

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WARNING : THE SPRING IS LOADED. TAKE CARE WHEN YOU REMOVE THE
SPRING, IT IS ASSEMBLED UNDER A SPECIFIC LOAD. USE AN
APPLICABLE TOOL AND WEAR GLOVES WHEN YOU RELEASE THE
SPRING.
(d) Remove the springs (40, 50) from the spring bolts (170) and the vent door frame.
(e) Remove the vent door assy (80) from the vent door frame.
(2) Disassemble the vent door assy (80).

NOTE : See IPL_FIGURE_19 and IPL_FIGURE_69.


(a) Remove the arm assemblies (130, 250).
1 Remove the nuts (90), the washers (100), the screws (110, 120) and the arm
assemblies (130, 250) from the vent door (460).
(b) Disassemble the arm assemblies (130, 250).
1 Remove and discard the cotter pins (140, 260) from the nuts (150, 270).
2 Remove the nuts (150, 270), the washers (160, 280), the spring bolts (170, 290)
and the washers (180, 300).
3 Remove the nuts (190, 310), the washers (180, 300) and the setscrews (200,
320) from the arms (240, 360).
(c) Remove the actuator arm assy (420).
1 Remove the bolts (380, 390), the washers (400) and the actuator arm assy (420)
from the vent door (460).

NOTE : Do not remove the pressure seal (370) unless a new installation is
necessary.
VARIANT FOR PN D5237165500261 D5237165500461
(1) Remove the vent door assy (100).

NOTE : See IPL_FIGURE_69 and IPL_FIGURE_69A.


(a) Remove and discard the cotter pins (10) from the nuts (20).
(b) Remove the nuts (20), the washers (30, 90) and the sleeves (60).
(c) Remove the bolts (70) and the washer (30).

WARNING : THE SPRING IS LOADED. TAKE CARE WHEN YOU REMOVE THE
SPRING, IT IS ASSEMBLED UNDER A SPECIFIC LOAD. USE AN
APPLICABLE TOOL AND WEAR GLOVES WHEN YOU RELEASE THE
SPRING.
(d) Remove the springs (40, 50) from the spring bolts (220) and the vent door frame.
(e) Remove the vent door assy (100) and the washers (90) from the vent door frame.

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(f) Remove the sleeve (80) from the arm assy (270).
(2) Disassemble the vent door assy (100).
(a) Remove the torsion box assy (240).
1 Remove the nuts (110), the washers (120) and the screws (130, 140).
2 Remove the nuts (150), the washers (160) and the torsion box assy (240) from
the vent door (100).

NOTE : Do not remove the pressure seal (180) unless a new installation is
necessary.
(b) Remove the spring bolts (220).
1 Remove and discard the cotter pins (190) from the nuts (200).
2 Remove the nuts (200), the washers (210), the spring bolts (220) and the
washers (230).
(c) Remove the bolts (310, 390).
1 Release the tabwashers (290, 370).
2 Loosen the nuts (300, 380).
3 Remove the adjusting bolts (310, 390) with the nuts (300, 380) and the
tabwasher (290, 370) from the arm assy (270, 350).
4 Remove the nuts (300, 380) and the tabwashers (290, 370) from the adjusting
bolts (310, 390).
5 Discard the tabwashers (290, 370).

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**For PN’s ALL

TASK 52-31-12-000-819-A01
Removal and Disassembly of the TELEFLEX and Drift Pin
1. General
-

NOTE : Refer to IPL_FIGURE_01 FWD and IPL_FIGURE_51 AFT Cargo Doors.

NOTE : Refer to TESTING AND FAULT ISOLATION to get data on the condition of the FWD
and AFT Cargo Doors or on their malfunctions.
A. If you must do a full disassembly, you must do the subsequent procedures.
B. If it is necessary to remove only one sub-assembly, you find the procedure in the applicable lists
and illustrations. If it is necessary to remove or disconnect sub-assemblies or components before
you start to remove or disassemble a sub-assembly or a component, you find cross-references in
the text.
C. Modifications have caused variants of the cargo doors.
D. The figure and the item numbers used in the IPL are given in this disassembly topic.
E. If you do not find an illustration for the AFT Cargo Door, which is given in brackets in this
manual, get the correct figure number from the IPL of this CMM.
F. If a paragraph refers to one illustration only, the item number is given in the brackets. If a
paragraph refers to more than one illustration, the figure number and the item number are given
in the brackets.
G. For the replacement of the identification plates refer to REPAIR.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
FIGURE 52-31-12-991-015-A FIGURE 52-31-12-991-015-A-Lockwire and Cable Installation
FIGURE 52-31-12-991-014-A FIGURE 52-31-12-991-014-A-Door Seal
Referenced Information
TABLE 1

3. Procedure

Subtask 52-31-12-040-002-A01
A. TELEFLEX and Drift Pin

NOTE : Refer to IPL_FIGURE_20 and IPL_FIGURE_70.

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NOTE : VARIANT FOR PRE SB 52-1020, 52-1087, MOD 25794K4599


(1) Remove the control cable assy (100).
(a) Remove and discard the cotter pins (10) from the nuts (20).
(b) Remove the nuts (20), the washers (30), the bolts (40) the washers (30) and the
bushes (50) from the drift pin mechanic (360) and the safety shaft assy.
(c) Remove the rod-end assy (90).
1 Release the lockwasher (370).
2 Loosen the nut (80).
3 Remove the rod-end assy (90) from the sliding tube (60).
4 Remove and discard the lockwasher (370).
(d) Remove the sliding tube (60)

NOTE : Refer to FIGURE 52-31-12-991-014-A.


1 Cut and remove the lockwire from the jam nut (70) and the sleeve of the sliding
tube (60).
2 Loosen the jam nut (70)
3 Remove the connection piece of the sliding tube (60) with the cable (130) from
the sleeve.
4 Remove the seal nut (150) from the swivel end (200).
5 Turn the connection piece clockwise and remove it from the cable (130).
(e) Remove the control cable assy (100) from the casing assemblies (230, 240, 300) and
the swivel end assy (310).
1 Remove the seal nut (150) from the cable (130).
2 Install the seal nut (150) to the swivel end (200).
(f) Disassemble the control cable assy (100).
1 Release the lock washer (370).
2 Loosen the nut (110).
3 Remove the rod-end assy (120) from the cable (130).
4 Remove and discard the lockwasher (370).
5 Remove the nut (110) from the cable (130).
(2) Remove the swivel end assemblies (140, 310).
(a) Cut and remove the lockwire from the jam nut (170, 180, 320, 330) and the nipples
of the casing assemblies (230, 240, 300) (Refer to FIGURE 52-31-12-991-015-A).
(b) Loosen the nipples of the casing assemblies (230, 240, 300).

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(c) Loosen the jam nuts (170, 320) and the jam nuts (180, 330).
(d) Remove the swivel ends (200, 350), the washers (190, 340) and the jam nuts (170,
180, 320, 330) from the cargo door structure.
(e) Remove the seal nut (150) from the swivel end (200).
(f) Remove and discard the sealing ring (160) from the seal nut (150).
(3) Remove the bulkhead connector (250).
(a) Cut and remove the lockwire from the jam nuts (260, 270).
(b) Cut and remove the lockwire from the nipples of the casing assemblies (230, 240) and
the jam nuts (260, 270).
(c) Cut and remove the lockwire from the nipples of the casing assy (300) and the
bulkhead connector (250).
(d) Loosen the nipples of the casing assemblies (230, 240, 300).
(e) Remove the casing assy (300).
(f) Remove the screws (210) and the clamps (220).
(g) Remove the casing assemblies (230, 240).
(h) Loosen the jam nut (260) and the jam nut (270).
(i) Remove the jam nuts (260, 270) and the washer (280) from the adapter (290).
(j) Remove the adapter (290) with the washer (280) from the cargo door structure.

Subtask 52-31-12-040-003-A01
B. TELEFLEX and Drift Pin

NOTE : VARIANT FOR POST SB 52-1020

NOTE : Refer to IPL_FIGURE_20A and IPL_FIGURE_70A.


(1) Remove and discard the cotter pins (10) from the nuts (20).
(2) Remove the nuts (20), the washers (30), the bolts (40) the washers (30) and the bushes
(50) from the drift pin mechanism (190).
(3) Remove the screws (60) and the clamps (70).
(4) Release the tabwashers (100).
(5) Loosen the nuts (120).
(6) Remove the ball joints (180) from the ball joints ends (160, 170).
(7) Remove the ball joint ends (160, 170).
(8) Remove and discard the tabwashers (100).
(9) Cut and remove the lockwire from the nuts (130) and the bracket (145).

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(10) Loosen the nuts (130).


(11) Remove the boots (110) from the ball bearing control (80) and the band strip (90).
(12) Remove the washers (140) the ball bearing control (80) and the band strip (90).
(13) Remove the grommets (150).

Subtask 52-31-12-040-007-A01
C. Drift Pin Drive Mechanism

NOTE : VARIANT FOR POST SB 52-1087, MOD 25794K4599.

NOTE : Refer to IPL_FIGURE_20K, IPL_FIGURE_70K, IPL_FIGURE_30K, IPL_FIGURE_80K,


IPL_FIGURE_31K and IPL_FIGURE_81K.
(1) Remove the screws (31K-40), the washers (31K-50) and the beam 4 cover (31K-30).
(2) Remove the connecting rod (20K-30).
(a) Remove and discard the cotter pins (20K-50) from the nuts (20K-60).
(b) Remove the nuts (20K-60), the washers (20K-70), the bushings (20K-80), the bolts
(20K-40) and the connecting rod (20K-30) from the beam 4 lever assy (31K-90).
(3) Remove the connecting rod (20K-20).
(a) Remove and discard the cotter pins (20K-50) from the nuts (20K-60).
(b) Remove the nuts (20K-60), the washers (20K-70), the bushings (20K-80), the bolts
(20K-40) and the connecting rod (20K-20) from the beam 4 lever assy (31K-90) and
from the hinged lever (30K-40).
(4) Remove the connecting rods (20K-10).
(a) Remove and discard the cotter pins (20K-50) from the nuts (20K-60).
(b) Remove the nuts (20K-60), the washers (20K-70), the bushings (20K-80), the bolts
(20K-40) and the connecting rods (20K-10) from the hinged lever (30K-60) and from
the bellcrank (21-150).
(5) Remove the shaft beam 4.
(a) Remove the nuts (31K-110), the washers (31K-120) and the rivet pins (31K-100,
130).
(b) Remove the beam 4 shaft ends (31K-70, 80) together with the beam shaft (31K-60)
and the beam 4 lever assy (31K-90).
(6) Remove the shaft beam 3.
(a) Remove the nuts (30K-90), the washers (30K-100) and the rivet pins (30K-80).
(b) Remove the hinged lever (30K-40, 60) together with the beam 3 shaft (30K-30).

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B
B
2

LOCATION OF
A INFLATION HOLES
AT INNER SIDE

SECTION
B−B 1

2
INFLATION HOLE
1

F_CM_523112_1_0140101_01_00

Door Seal
FIGURE-52-31-12-991-014-A01

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F_CM_523112_1_0150101_01_00

Lockwire and Cable Installation


FIGURE-52-31-12-991-015-A01

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TASK 52-31-12-000-820-A01
Removal and Disassembly of the TELEFLEX and Drift Pin - Drive Mechanism
1. General
-

NOTE : Refer to IPL_FIGURE_01 FWD and IPL_FIGURE_51 AFT Cargo Doors.

NOTE : Refer to TESTING AND FAULT ISOLATION to get data on the condition of the FWD
and AFT Cargo Doors or on their malfunctions.
A. If you must do a full disassembly, you must do the subsequent procedures.
B. If it is necessary to remove only one sub-assembly, you find the procedure in the applicable lists
and illustrations. If it is necessary to remove or disconnect sub-assemblies or components before
you start to remove or disassemble a sub-assembly or a component, you find cross-references in
the text.
C. Modifications have caused variants of the cargo doors.
D. The figure and the item numbers used in the IPL are given in this disassembly topic.
E. If you do not find an illustration for the AFT Cargo Door, which is given in brackets in this
manual, get the correct figure number from the IPL of this CMM.
F. If a paragraph refers to one illustration only, the item number is given in the brackets. If a
paragraph refers to more than one illustration, the figure number and the item number are given
in the brackets.
G. For the replacement of the identification plates refer to REPAIR.
2. Procedure

Subtask 52-31-12-040-005-A01
A. Drift Pin Mechanic

NOTE : Refer to IPL_FIGURE_21, IPL_FIGURE_71, IPL_FIGURE_21A, TBD,


IPL_FIGURE_21B and IPL_FIGURE_71B.

NOTE : The two drift pins mechanic are the same. The removal and disassembly of the left
drift pin mechanic only is given.
VALID FOR VARIANTS PRE SB 52-1019
(1) Remove the linkage assy (10).

NOTE : See IPL_FIGURE_21, IPL_FIGURE_71, IPL_FIGURE_21B and


IPL_FIGURE_71B.
(a) Remove and discard the cotter pins (40) from the nuts (50).

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(b) Remove the nuts (50), the washers (60), the bolts (70) the washers (60) and the
linkage assy (10).
(c) Remove the bush (80) and the washers (85) from the linkage assy (10).
VALID FOR VARIANTS POST SB 52-1019
(1) Remove the linkage assy (10).

NOTE : See IPL_FIGURE IPL_FIGURE_21A and IPL_FIGURE_71A.


(a) Remove and discard the cotter pins (40, 45) from the nuts (50).
(b) Remove the nuts (50), the washers (60), the bolts (70) the washers (60) and the
linkage assy (10).
(c) Remove the bush (80) and the lock washer (260) from the linkage assy (10).
ALL VARIANTS
(2) Remove the bellcrank assy (110, 160).
(a) Remove and discard the cotter pin (40) from the nut (90).
(b) Remove the nut (90), the washer (100) and the bellcrank assy (110, 160) from the
journal bearing (230).
(3) Remove the screws (210), the washers (220) and the journal bearing (230) from the cargo
door structure.
VALID FOR VARIANTS PRE SB 52-1019
(4) Remove the drift pin assy (240) from the cargo door structure.
(a) Remove the preformed packing (260) from the drift pin (270).

NOTE : For PRE SB 52-1019, see IPL_FIGURE_21 and IPL_FIGURE_71.

NOTE : For POST SB 52-1019, see IPL_FIGURE_21A, IPL_FIGURE_71A,


IPL_FIGURE_21B and IPL_FIGURE_71B.
VALID FOR VARIANTS POST SB 52-1019 PRE SB 52-1088, MOD 25793K4587
(4) Remove the drift pin (21-270, 21A, 21B-240) from the cargo door structure.

NOTE : For PRE SB 52-1088, MOD 25793K4587, see IPL_FIGURE_21, IPL_FIGURE_71,


IPL_FIGURE_21A, IPL_FIGURE_71A, IPL_FIGURE_21B and IPL_FIGURE_71B.

NOTE : For POST SB 52-1088, MOD 25793K4587, see IPL_FIGURE_21,


IPL_FIGURE_71, IPL_FIGURE_21A, IPL_FIGURE_71A, IPL_FIGURE_21B and
IPL_FIGURE_71B.
Do not remove the lubrication fitting (21-280, 21A-270, 21B-250) from the drift
pin (21-270, 21A, 21B-240) unless a repair or a new installation is necessary. The
lubrication fitting (21-280, 21A-270, 21B-250) is bonded refer to REPAIR.

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TASK 52-31-12-000-821-A01
Removal and Disassembly of the Sensor Mechanism Installation - Link Assy
1. General
-

NOTE : Refer to IPL_FIGURE_01 FWD and IPL_FIGURE_51 AFT Cargo Doors.

NOTE : Refer to TESTING AND FAULT ISOLATION to get data on the condition of the FWD
and AFT Cargo Doors or on their malfunctions.
A. If you must do a full disassembly, you must do the subsequent procedures.
B. If it is necessary to remove only one sub-assembly, you find the procedure in the applicable lists
and illustrations. If it is necessary to remove or disconnect sub-assemblies or components before
you start to remove or disassemble a sub-assembly or a component, you find cross-references in
the text.
C. Modifications have caused variants of the cargo doors.
D. The figure and the item numbers used in the IPL are given in this disassembly topic.
E. If you do not find an illustration for the AFT Cargo Door, which is given in brackets in this
manual, get the correct figure number from the IPL of this CMM.
F. If a paragraph refers to one illustration only, the item number is given in the brackets. If a
paragraph refers to more than one illustration, the figure number and the item number are given
in the brackets.
G. For the replacement of the identification plates refer to REPAIR.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-12-350-804-A01 Replacement of Pressed-in Bushes
Referenced Information
TABLE 1

3. Procedure

Subtask 52-31-12-010-015-A01
A. Link Assy (70)

NOTE : See IPL_FIGURE_22, IPL_FIGURE_72, IPL_FIGURE_22A and IPL_FIGURE_72A.

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(1) Remove the link assy (70) as follows:


(a) Remove and discard the cotter pin (10) from the nut (20).
(b) Remove the nut (20) and the washer (30).
(c) Remove and discard the cotter pin (40) from the nut (50).
(d) Remove the nut (50), the washer (60) and the link assy (70).
VALID FOR VARIANTS PN D5237150000061
(5) Disassemble the link assy (70) as follows:
(a) Remove and discard the cotter pin (80) from the nut (90).
(b) Remove the nut (90), the washer (100), the bolt (110), the lever assy (130) and the
bush (120) from the fork end assy (180).

NOTE : Do not remove


- the swaged-in bearing (140),
- the pressed-in bushes (150) from the lever (160), unless a repair or a
new installation is necessary (Refer to REPAIR, TASK
52-31-12-350-804-A01).
(d) Release the tabwasher (175).
(e) Loosen the nuts (170, 210).
(f) Remove the fork end assy (180) from the connection rod (250).

NOTE : Do not remove the pressed-in bush (190) from the fork end (200) unless a
repair or a new installation is necessary (Refer to REPAIR).
(g) Remove and discard the tabwasher (175).
(h) Remove the nut (170).
(i) Remove the lever assy (220) from the connection rod (250).

NOTE : Do not remove the pressed-in bushes (230) from the lever (240) unless a
repair or a new installation is necessary (Refer to REPAIR).
(j) Remove and discard the tabwasher (175).
(k) Remove the nut (210) from the connection rod (250) .
VALID FOR VARIANTS PN D5237150000262
(5) Disassemble the link assy (70) as follows:
(a) Remove and discard the cotter pin (80) from the nut (90).

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(b) Remove the nut (90), the washer (100), the bolt (110), the lever assy (130), the bush
(120) and the washer (125) from the fork end assy (180).

NOTE : Do not remove


- the swaged-in bearing (140),
- the pressed-in bushes (150), from the lever (160) unless a repair or a
new installation is necessary (Refer to REPAIR, TASK
52-31-12-350-804-A01 ).
(c) Release the tabwasher (175).
(d) Loosen the nuts (170, 210).
(e) Remove the fork end assy (180) from the connection rod (250).

NOTE : Do not remove the pressed-in bush (190) from the fork end (200) unless a
repair or a new installation is necessary (Refer to REPAIR,TASK
52-31-12-350-804-A01 ).
(f) Remove and discard the tabwasher (175).
(g) Remove the nut (170).
(h) Remove the lever assy (220) from the connection rod (250).

NOTE : Do not remove the pressed-in bush (230) from the lever (240) unless a
repair or a new installation is necessary (Refer to REPAIR,TASK
52-31-12-350-804-A01 ).
(i) Remove and discard the tabwasher (175).
(j) Remove the nut (210) from the connection rod (250) .
ALL VARIANTS
(6) Disassemble the link assy (70) as follows:
(a) Remove and discard the cotter pin (80) from the nut (90).
(b) Release the tabwasher (175).
(c) Loosen the nuts (170, 210).
(d) Remove the fork end assy (180) from the connection rod (250).

NOTE : Do not remove the pressed-in bush (190) from the fork end (200) unless a
repair or a new installation is necessary (Refer to REPAIR).
(e) Remove and discard the tabwasher (175).
(f) Remove the nut (170).

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(g) Remove the lever assy (220) from the connection rod (250).

NOTE : Do not remove the pressed-in bush (230) from the lever (240) unless a
repair or a new installation is necessary (Refer to REPAIR, TASK
52-31-12-350-804-A01 ).
(h) Remove and discard the tabwasher (175).
(i) Remove the nut (210) from the connection rod (250) .

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TASK 52-31-12-000-822-A01
Removal and Disassembly of the Electrical Equipment Installation - Terminal Block Assy
1. General
-

NOTE : Refer to IPL_FIGURE_01 FWD and IPL_FIGURE_51 AFT Cargo Doors.

NOTE : Refer to TESTING AND FAULT ISOLATION to get data on the condition of the FWD
and AFT Cargo Doors or on their malfunctions.
A. If you must do a full disassembly, you must do the subsequent procedures.
B. If it is necessary to remove only one sub-assembly, you find the procedure in the applicable lists
and illustrations. If it is necessary to remove or disconnect sub-assemblies or components before
you start to remove or disassemble a sub-assembly or a component, you find cross-references in
the text.
C. Modifications have caused variants of the cargo doors.
D. The figure and the item numbers used in the IPL are given in this disassembly topic.
E. If you do not find an illustration for the AFT Cargo Door, which is given in brackets in this
manual, get the correct figure number from the IPL of this CMM.
F. If a paragraph refers to one illustration only, the item number is given in the brackets. If a
paragraph refers to more than one illustration, the figure number and the item number are given
in the brackets.
G. For the replacement of the identification plates refer to REPAIR.
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
REFERENCE DESIGNATION
blanking caps
Fixtures, Tools, Test and Support Equipment
TABLE 1

3. Procedure

Subtask 52-31-12-040-006-A01
A. Terminal Block Assy

NOTE : Refer to Fig IPL_FIGURE_23 and IPL_FIGURE_73.

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NOTE : Do not remove the connector plug (10), the coupling (20) and the conduits (23, 25)
and the hose (320) from the electrical harness unless a repair or a new installation is
necessary.

NOTE : Do not remove the screw (160), the nut (180) and the washer (170) from the cargo
door structure unless a repair or a new installation is necessary.
(1) Disconnect the electrical harness from the door sensor installation (310).
(2) Remove the screws (30, 31, 35), the washers (40, 41, 80), the clamps (50, 90) and the
spacers (45).

NOTE : Do not remove the nuts (70, 71) from the cargo door structure, unless a
replacement is necessary.

NOTE : You can remove the bobbins (60) from the electrical harness only when the
electrical harness is removed from the terminal block assy 7526VT (7516VT)
(100).
(3) Remove the electrical harness from the terminal block assy 7526VT (7516VT) (100).
(4) Remove and disassemble the terminal block assy (100).
(a) Remove the screws (30, 31) and the washers (40, 41).

NOTE : Do not remove the anchor nuts (150) from the door structure unless a
repair or a new installation is necessary.
(b) Remove the terminal block assy (100) from the cargo door structure.
(c) Loosen the screw on the end clamps (110).
(d) Remove the end clamps (110) and the modules (120, 130) from the bar (140).
(5) Disconnect and remove the connector plug (230) and the connector backshell (240).
(6) Put blanking caps on the disconnected electrical connectors and on the receptacles.
(7) Remove the nuts (210), the washers (200), the bolts (190) and the dummy receptacle
(220).
(8) Remove the cable ties (260) from the electrical harness and the cable tie brackets (250).
(9) Remove the electrical harness from the grommets (270).
(10) Disconnect and remove the electrical harness from the connector backshells (280, 290) and
the pressure seal (300).
(11) Put blanking capson the disconnected electrical connectors and on the receptacles.
(12) Remove the grommets (270) and the pressure seal (300) from the cargo door structure.

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TASK 52-31-12-000-823-A01
Removal and Disassembly of the Electrical Equipment Installation - Door Warning
1. General
-

NOTE : Refer to IPL_FIGURE_01 FWD and IPL_FIGURE_51 AFT Cargo Doors.

NOTE : Refer to TESTING AND FAULT ISOLATION to get data on the condition of the FWD
and AFT Cargo Doors or on their malfunctions.
A. If you must do a full disassembly, you must do the subsequent procedures.
B. If it is necessary to remove only one sub-assembly, you find the procedure in the applicable lists
and illustrations. If it is necessary to remove or disconnect sub-assemblies or components before
you start to remove or disassemble a sub-assembly or a component, you find cross-references in
the text.
C. Modifications have caused variants of the cargo doors.
D. The figure and the item numbers used in the IPL are given in this disassembly topic.
E. If you do not find an illustration for the AFT Cargo Door, which is given in brackets in this
manual, get the correct figure number from the IPL of this CMM.
F. If a paragraph refers to one illustration only, the item number is given in the brackets. If a
paragraph refers to more than one illustration, the figure number and the item number are given
in the brackets.
G. For the replacement of the identification plates refer to REPAIR.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-12-000-808-A01 Removal and Disassembly of the Handle Mechanism - Handle Mechani
Referenced Information
TABLE 1

3. Procedure

Subtask 52-31-12-000-004-A01
A. Door Warning Installation

NOTE : SEE IPL_FIGURE_24 and IPL_FIGURE_74.

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(1) Remove the proximity switch 5MJ (12MJ) (40).


(a) Disconnect and remove the connector (10) and the backshell (20) from the proximity
switch 5MJ (12MJ) (40).
(b) Put blanking caps on the disconnected electrical connectors and on the receptacle.
(c) Remove the screws (50 or 51) and the proximity switch 5MJ (12MJ) (40) from the
cargo door structure.
(2) Remove the target (80, Detail A).
(a) Remove the nuts (70), the washers (60), the screws (50 or 53) and the target (80).
(3) Remove the proximity switch 28WV (34WV) (40, Detail B).
(a) Disconnect and remove the connector (10) and the backshell (30) from the proximity
switch 28MJ (34MJ) (40).
(b) Put blanking caps on the disconnected electrical plug and on the receptacle.
(c) Remove the screws (50 or 52) and the proximity switch 28MJ (34MJ) (40) and the
washers (42, 44) from the cargo door structure.
(4) Remove the target (90).
(a) For the removal of the plug refer to TASK 52-31-12-000-808-A01 (10).
(b) Remove the nut (100) and the target (90).
(5) Remove the target (80, Detail C).
(a) Remove the nuts (70), the washers (60), the screws (50 or 51) and the target (80).

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TASK 52-31-12-000-824-A01
Removal and Disassembly of the Plate and Hoisting Point - Covers and Stops
1. General
-

NOTE : Refer to IPL_FIGURE_01 FWD and IPL_FIGURE_51 AFT Cargo Doors.

NOTE : Refer to TESTING AND FAULT ISOLATION to get data on the condition of the FWD
and AFT Cargo Doors or on their malfunctions.
A. If you must do a full disassembly, you must do the subsequent procedures.
B. If it is necessary to remove only one sub-assembly, you find the procedure in the applicable lists
and illustrations. If it is necessary to remove or disconnect sub-assemblies or components before
you start to remove or disassemble a sub-assembly or a component, you find cross-references in
the text.
C. Modifications have caused variants of the cargo doors.
D. The figure and the item numbers used in the IPL are given in this disassembly topic.
E. If you do not find an illustration for the AFT Cargo Door, which is given in brackets in this
manual, get the correct figure number from the IPL of this CMM.
F. If a paragraph refers to one illustration only, the item number is given in the brackets. If a
paragraph refers to more than one illustration, the figure number and the item number are given
in the brackets.
G. For the replacement of the identification plates refer to REPAIR.
2. Procedure

Subtask 52-31-12-000-005-A01
A. Covers and Stops on the FWD Cargo Door

NOTE : Refer to IPL_FIGURE_25.


(1) Remove the X-stop (20).
(a) Remove the nuts (80) , the washers (70), the screws (60, 90) and the X-stop (20)
from the cargo door structure.

NOTE : Do not remove the screw (100) and the nuts (150) from the cargo door
structure unless a repair or a new installation is necessary.

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(2) Remove the X-stop (10).


(a) Remove the nuts (50), the washers (40), the screws (30) and the X-stop (10).

NOTE : Do not remove the set screws (120, 130) and the nuts (140) unless a repair
or a new installation is necessary.
VALID FOR VARIANT (SEE IPL_FIGURE 25 Detail B)
(2) Remove the hoisting fittings (110) from the FWD cargo door.
VALID FOR VARIANT (SEE IPL_FIGURE 25 Detail A)
(2) Remove the plugs (115) from the FWD cargo door.
ALL VARIANTS
(3) Not applicable.
VALID FOR VARIANTS PRE SB 52-1088
(4) Remove the cover sheets (160) from the FWD cargo door.
VALID FOR VARIANTS POST SB 52-1088
(4) Remove the protective plugs (170, 180) from the FWD cargo door.

Subtask 52-31-12-000-006-A01
B. Covers and Stops on the AFT Cargo Door

NOTE : Refer to IPL_FIGURE_75.


(1) Remove the X-stops (10, 20).
(a) Remove the nuts (70, 140), the washers (60, 130) and the screws (50, 90, 120).
(b) Remove the screws (80), the X-stops (10, 20) and the plates (30, 40).

NOTE : Write down the number and thickness of the plates (30, 40)

NOTE : Do not remove the riveted nuts (110) from the cargo door structure unless
a repair or a new installation is necessary.
VARIANT (Refer to Detail B)
(3) Remove the hoisting fittings (100) from the AFT cargo door.
VARIANT (Refer to Detail A)
(3) Remove the plugs (105) from the AFT cargo door.
ALL VARIANTS
(4) Not applicable.
PRE SB 52-1088
(5) Remove the cover sheets (150) from the sides of the AFT cargo door.

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POST SB 52-1088
(5) Remove the protective plugs (153, 155) from the sides of the AFT cargo door.

NOTE : FOR ALL VARIANTS: Do not remove the setscrews (160 thru 180) from the
cargo door structure.

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**For PN’s ALL

TASK 52-31-12-000-825-A01
Removal and Disassembly of the Plate and Hoisting Point - Door-Structure Bush
1. General
-

NOTE : Refer to IPL_FIGURE_01 FWD and IPL_FIGURE_51 AFT Cargo Doors.

NOTE : Refer to TESTING AND FAULT ISOLATION to get data on the condition of the FWD
and AFT Cargo Doors or on their malfunctions.
A. If you must do a full disassembly, you must do the subsequent procedures.
B. If it is necessary to remove only one sub-assembly, you find the procedure in the applicable lists
and illustrations. If it is necessary to remove or disconnect sub-assemblies or components before
you start to remove or disassemble a sub-assembly or a component, you find cross-references in
the text.
C. Modifications have caused variants of the cargo doors.
D. The figure and the item numbers used in the IPL are given in this disassembly topic.
E. If you do not find an illustration for the AFT Cargo Door, which is given in brackets in this
manual, get the correct figure number from the IPL of this CMM.
F. If a paragraph refers to one illustration only, the item number is given in the brackets. If a
paragraph refers to more than one illustration, the figure number and the item number are given
in the brackets.
G. For the replacement of the identification plates refer to REPAIR.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-12-350-804-A01 Replacement of Pressed-in Bushes
TASK 52-31-12-350-805-A01 Replacement of Bonded-in Bearing
TASK 52-31-12-350-807-A01 Replacement of Threaded Inserts
Referenced Information
TABLE 1

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3. Procedure

Subtask 52-31-12-000-007-A01
A. Door-Structure Bush Installation

NOTE : Refer to IPL_FIGURE_26 and IPL_FIGURE_77.

NOTE : Do not remove


- the pressed-in bushes (10, 20, 30, 60, 70, 80, 140)
- the bonded-in bearing (90)
- the inserts (40, 50, 130, 150), from the cargo door structure unless a repair or a
new installation is necessary (Refer to Repair, TASK 52-31-12-350-804-A01,
TASK 52-31-12-350-805-A01, TASK 52-31-12-350-807-A01).
(1) Remove the stop bolt (110) and the washer (120).
(2) Remove the adjusting screw (160).
(a) Release the tab washer (180).
(b) Loosen the nut (170).
(c) Remove the adjusting screw (160) with the tab washer (180) and the nut (170) from
the cargo door.
(d) Discard the tab washer (180).
(e) Remove the nut (170) from the adjusting screw (160).

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TASK 52-31-12-000-826-A01
Removal and Disassembly of the Drain Hoses Installation
1. General
-

NOTE : Refer to IPL_FIGURE_01 FWD and IPL_FIGURE_51 AFT Cargo Doors.

NOTE : Refer to TESTING AND FAULT ISOLATION to get data on the condition of the FWD
and AFT Cargo Doors or on their malfunctions.
A. If you must do a full disassembly, you must do the subsequent procedures.
B. If it is necessary to remove only one sub-assembly, you find the procedure in the applicable lists
and illustrations. If it is necessary to remove or disconnect sub-assemblies or components before
you start to remove or disassemble a sub-assembly or a component, you find cross-references in
the text.
C. Modifications have caused variants of the cargo doors.
D. The figure and the item numbers used in the IPL are given in this disassembly topic.
E. If you do not find an illustration for the AFT Cargo Door, which is given in brackets in this
manual, get the correct figure number from the IPL of this CMM.
F. If a paragraph refers to one illustration only, the item number is given in the brackets. If a
paragraph refers to more than one illustration, the figure number and the item number are given
in the brackets.
G. For the replacement of the identification plates refer to REPAIR.
2. Procedure

Subtask 52-31-12-010-016-A01
A. Removal and Disassembly of the Drain Hoses Installation

NOTE : Refer to IPL_FIGURE_28, IPL_FIGURE_78, IPL_FIGURE_28A and IPL_FIGURE_78A.


PRE MOD 25793K04587, SB 52-1088 and PRE MOD 33232K08458, SB 52-1124
(1) Not applicable.
(2) Not applicable.
(3) Not applicable.
POST MOD 25793K04587, SB 52-1088 and POST MOD 33232K08458, SB 52-1124
(1) Remove the screws (40), the washers (65), the nuts (55), the saddle clamp (100) and the
spacer (110).
(2) Loosen the clamp (90) and remove the hose (120, 130).

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(3) Remove the screws (30, 35), the nuts (50), the washers (60, 65), the tube assy (80) with
the flange (70) and the retainer (10) with the basic valve (20).
ALL VARIANTS
(4) Valves

NOTE : Do not remove the retainer (10) and the basic valve (20) from the cargo door
structure unless a repair or a new installation is necessary.

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TASK 52-31-12-000-827-A01
Removal and Disassembly of the Door Fairing
1. General
-

NOTE : Refer to IPL_FIGURE_01 FWD and IPL_FIGURE_51 AFT Cargo Doors.

NOTE : Refer to TESTING AND FAULT ISOLATION to get data on the condition of the FWD
and AFT Cargo Doors or on their malfunctions.
A. If you must do a full disassembly, you must do the subsequent procedures.
B. If it is necessary to remove only one sub-assembly, you find the procedure in the applicable lists
and illustrations. If it is necessary to remove or disconnect sub-assemblies or components before
you start to remove or disassemble a sub-assembly or a component, you find cross-references in
the text.
C. Modifications have caused variants of the cargo doors.
D. The figure and the item numbers used in the IPL are given in this disassembly topic.
E. If you do not find an illustration for the AFT Cargo Door, which is given in brackets in this
manual, get the correct figure number from the IPL of this CMM.
F. If a paragraph refers to one illustration only, the item number is given in the brackets. If a
paragraph refers to more than one illustration, the figure number and the item number are given
in the brackets.
G. For the replacement of the identification plates refer to REPAIR.
2. Procedure

Subtask 52-31-12-010-017-A01
A. Door Fairing

NOTE : Refer to IPL_FIGURE_76.


(1) Remove the door fairing (10).
(a) Remove the screws (20, 30), the washers (40) and the door fairing (10) from the
connection angle assembly (70).
(2) Remove the bracket assy (130).
(a) Remove the bolts (90, 91), the washers (100) and the bracket assembly (130) from
the door.

NOTE : Do not remove the riveted nut (80) from the bracket assy (130) unless a
repair or a new installation is necessary.

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(3) Remove the section (70).


(a) Remove the screws (50), the washers (60) and the connection angle assy (70) from
the connecting angle assy (110).

NOTE : Do not remove the riveted nuts (80) from the section (70) unless a repair
or a new installation is necessary.
(4) Remove the connecting angle assy (110).
(a) Remove the bolts (90, 91, 95), the washers (100) and the connecting angle assy (110)
from the AFT cargo door.

NOTE : Do not remove


- the riveted nuts (120) from the connecting angle assembly (110)
- and the riveted nuts (140) from the cargo door structure, unless a
repair or a new installation is necessary.

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CLEANING

**For PN’s ALL

TASK 52-31-12-100-801-A01
Cleaning
1. General
A. Make sure that all dirt, grease and cleaning agent is removed.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
11-001 Detergent
19-003 Lint-Free Cotton Cloth
11-003 Methyl-Ethyl-Ketone
11-010 Isopropyl Alcohol
Talcum Powder
Consumable Materials
TABLE 1

B. Fixtures, Tools, Test and Support Equipment


REFERENCE DESIGNATION
vacuum cleaner
Fixtures, Tools, Test and Support Equipment
TABLE 2

3. Procedure

Subtask 52-31-12-100-001-A01
A. Clean the components of the FWD and AFT Cargo Door as follows:
(1) Remove all loose particles and other dirt with a vacuum cleaner and a brush.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-001 DETERGENT. OBEY
THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(2) Clean the cargo door structure with Material No. 11-001 Detergent.
(3) Remove all unwanted material from the recesses and the corners with a vacuum cleaner
and a brush.
(4) Make sure that the drain valves and holes are clean and not blocked.

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(5) Dry the cargo door structure with clean, dry, 19-003 Lint-Free Cotton Clothor with dry,
compressed air.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(6) Clean all bolts, washers, nuts and springs with Material No.11-003 Methyl-Ethyl-Ketone.
(7) Dry the cleaning parts with a clean, dry, 19-003 Lint-Free Cotton Cloth.
(8) Clean all bushes and bearings with a clean, dry, 19-003 Lint-Free Cotton Cloth.
(9) Clean the door seal and the vent door seal with a weak soap solution.
(10) Dry the clean seals with clean, dry compressed air or a 19-003 Lint-Free Cotton Cloth.
(11) Apply Talcum Powderto the door seal and the vent door seal.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-010 ISOPROPYL


ALCOHOL. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(12) Clean the electrical wiring with Material No.11-010 Isopropyl Alcohol, or an equivalent
cleaning agent.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-010 ISOPROPYL


ALCOHOL. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(13) Clean the electrical connectors with Material No.11-010 Isopropyl Alcohol.
(14) Remove the sealant with a wooden scraper or a plastic scraper.

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INSPECTION/CHECK

**For PN’s ALL

TASK 52-31-12-210-801-A01
Door Structure
1. General
A. For the repair of the damaged components of the FWD and AFT Cargo Doors, refer to
REPAIR.
B. For the replacement of the components of the FWD and AFT Cargo Doors, refer to
DISASSEMBLY and ASSEMBLY.
C. If you find a defect during the subsequent check, you must do an approved nondestructive test.
D. The fairing of the AFT Cargo Door is made of CFRP. If you find any damage on this part
during CHECK, you must do a structural repair.

CAUTION : THE LIMITS OF ALLOWABLE DAMAGE ARE ALWAYS RELATED TO THE


NOMINAL MATERIAL THICKNESS OF THE COMPONENT PARTS.

NOTE : Refer to the Structural Repair Manual (SRM) for the door structure.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
15-005 Corrosion Preventive Temporary Protective Compound
15-007 Corrosion Preventive Temporary Protective Compound
Consumable Materials
TABLE 1

B.Referenced Information
REFERENCE DESIGNATION
FIGURE 52-31-12-991-016-A FIGURE 52-31-12-991-016-A-Visual Examination of the Surface
Protection and Locking Indication
Referenced Information
TABLE 2

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3. Procedure

Subtask 52-31-12-210-001-A01
A. Door Structure
(1) Check the door structure for damage.
(a) For the Allowable Damage Limits (ADL) and the repair procedure refer to the
Structural Repair Manual (SRM).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 15-005 CORROSION


PREVENTIVE TEMPORARY PROTECTIVE COMPOUND. OBEY THE
MATERIAL MANUFACTURER’S INSTRUCTIONS.
(b) Make sure that all inner surfaces of the cargo door have a protection of Material
No.15-005 Corrosion Preventive Temporary Protective Compound (Refer to FIGURE
52-31-12-991-016-A).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 15-007 CORROSION


PREVENTIVE TEMPORARY PROTECTIVE COMPOUND. OBEY THE
MATERIAL MANUFACTURER’S INSTRUCTIONS.
(c) Make sure that the outer surface, shown in the FIGURE 52-31-12-991-016-A, has a
protection of Material No.15-007 Corrosion Preventive Temporary Protective
Compound.

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**For PN’s ALL

CARGO DOOR CARGO DOOR


INSULATION SEAL

FR24A
(FR52A)

CORROSION PREVENTIVE CORROSION PREVENTIVE


(MATERIAL NO.15−005) (MATERIAL NO.15−007)

CARGO DOOR
STRUCTURE

CARGO DOOR SURFACE PROTECTION

LOCKING SHAFT
(REFER TO THE
FIGURE 316(366))

83
AREA OF RED MARKING
43

LOCKING CAM, ITEM 100 AREA OF GREEN MARKING


(REFER TO THE
FIGURE 351)

TYPICAL DIRECT VISUAL LOCKING INDICATION


F_CM_523112_1_0160101_01_00

Visual Examination of the Surface Protection and Locking Indication


FIGURE-52-31-12-991-016-A01

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TASK 52-31-12-210-802-A01
Structure Components
1. General
A. For the repair of the damaged components of the FWD and AFT Cargo Doors, refer to
REPAIR.
B. For the replacement of the components of the FWD and AFT Cargo Doors, refer to
DISASSEMBLY and ASSEMBLY.
C. If you find a defect during the subsequent check, you must do an approved nondestructive test.
D. The fairing of the AFT Cargo Door is made of CFRP. If you find any damage on this part
during CHECK, you must do a structural repair.

CAUTION : THE LIMITS OF ALLOWABLE DAMAGE ARE ALWAYS RELATED TO THE


NOMINAL MATERIAL THICKNESS OF THE COMPONENT PARTS.

NOTE : Refer to the Structural Repair Manual (SRM) for the door structure.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-12-800-803-A01 Adjustment of the Spring Unit
TASK 52-31-12-820-806-A01 General
TASK 52-31-12-820-807-A01 Fits and Clearances Table
FIGURE 52-31-12-991-017-A FIGURE 52-31-12-991-017-A-Spring Check Diagram
FIGURE 52-31-12-991-018-A FIGURE 52-31-12-991-018-A-Spring Check Diagram
FIGURE 52-31-12-991-019-A FIGURE 52-31-12-991-019-A-Spring Check Diagram
Referenced Information
TABLE 1

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3. Procedure

Subtask 52-31-12-210-002-A01
A. Structure Components

NOTE : Refer to the IPL_FIGURE_02 , IPL_FIGURE_52, IPL_FIGURE_03, IPL_FIGURE_53,


IPL_FIGURE_03A, IPL_FIGURE_53A, IPL_FIGURE_03B, IPL_FIGURE_53B, and
IPL_FIGURE_17 IPL_FIGURE_67 for the Covers, to IPL_FIGURE_04 and
IPL_FIGURE_54 for the Door Hinges, to IPL_FIGURE_05 and IPL_FIGURE_55 for the
Actuator Fitting, to the IPL_FIGURE_75 for the Plates, and to the IPL_FIGURE_76
for the Brackets of the Door Fairing.

CAUTION : THE LIMITS ARE ALWAYS RELATED TO THE NOMINAL MATERIAL


THICKNESS.
(1) Check the structure components for cracks, deformation and corrosion.
(a) Cracks, deformation and corrosion are not permitted.
(b) Refer to DISASSEMBLY and ASSEMBLY for the replacement of the structure
components which have cracks, deformation or corrosion.
(2) Check structure components for scratches and marks.
(a) Scratches and marks are permitted up to a depth of 0.3 mm (0.012 in.).
(b) Refer to REPAIR for the removal of scratches and marks which are not in the limits.
(c) Refer to DISASSEMBLY and ASSEMBLY for the replacement of the structure
components which have scratches or marks that are not in the limits.
(3) Examine the X-stops.
(a) Examine the X-stops for cracks.
1 Cracks are not permitted. If you find cracks, you must replace the X-stops.
(b) Examine the X-stops for scratches.
1 Blend scratches in the X-stops up to a maximum depth of 0.3 mm (0.012 in.) to
remove them.
2 Replace the X-stops with scratches which are more than 0.3 mm (0.012 in.)
deep.
(c) Examine the X-stops for marks and corrosion.
1 Remove marks or corrosion in the X-stops up to a maximum depth of 0.3 mm
(0.012 in.).
2 Replace the X-stops with marks or corrosion which are more than 0.3 mm
(0.012 in.) deep.
PRE MOD 25793, SB 52-1088

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(3) Examine the Door Seal and the Vent Door Seal
(a) Check for porosity and wear.
(b) Check the seals for hardness, cracks, oil contamination and correct attachment.
(c) Damages are not permitted.
(d) Replace the seals which have these damages.
POST MOD 25793, SB 52-1088
(3) Examine the Door Seal and the Vent Door Seal
(a) Check for porosity and wear.
(b) Check the seals for hardness, cracks, oil contamination and correct attachment.
(c) Damages are not permitted.
(d) Replace the seals which have these damages.
(e) Check plugging of the vent holes in lower door seal.
1 If you find vent holes in the lower door seal area which are not plugged, you
must do a repair (Refer to REPAIR).
ALL VARIANTS
(4) Check the component parts of the door mechanism for wear.
(a) Refer to TASK 52-31-12-820-806-A01 TASK 52-31-12-820-807-A01 for the wear
limits.
(b) Refer to DISASSEMBLY, ASSEMBLY and REPAIR for the replacement of
component parts which have wear that is not in the limits.
(3) Check the Handle Mechanism, the Interlock Mechanism, the Latching Mechanism, the Vent
Door Mechanism, the Drift Pin Mechanism and the Sensor Mechanism for cracks,
deformation, scratches, marks and corrosion.
(a) Cracks and deformation are not permitted.
(b) Refer to DISASSEMBLY and ASSEMBLY for the replacement of parts which have
cracks.
(c) Scratches, marks and corrosion are permitted up to a depth of 0.3 mm (0.012 in.).
(d) Refer to REPAIR for the removal of the scratches which are in the limits.
(e) Refer to DISASSEMBLY and ASSEMBLY for the replacement of the parts which
have scratches that are not in the Limits.
(6) Examine the Cargo Door Handle for cracks and deformation.
(a) Cracks and deformations in any part of the cargo door handle are not permitted.
(b) If you find any cracks and deformations, you must replace the cargo door handle.

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(3) Examine the inner surfaces of the locking hooks for marks.
(a) Marks up to a depth of 0.1 mm (0.004 in.) are permitted.
(b) You must remove marks of a depth between 0.1 and 0.3 mm (0.004 and 0.012 in.).
(c) Replace locking hooks which have marks with a depth of more than 0.3 mm (0.012
in.).
(4) Examine the springs.
(a) Examine the adjusting of the spring units (240) (Refer to IPL_FIGURE_14 and
IPL_FIGURE_64) as given in TASK 52-31-12-800-803-A01.
(b) Examine all springs for general condition, wear and cracks.

NOTE : If you find any damage, replace the spring.


(c) Examine the springs in accordance with the Spring Check Diagram, FIGURE
52-31-12-991-017-A, FIGURE 52-31-12-991-018-A and FIGURE 52-31-12-991-019-A
where:
Dimension Description
Fl = preloading/working force 1
L1 = spring length under preloading
F2 = working force 2
L2 = spring length under force 2
LB = spring blocked length (fully compressed)
Lo = spring free length
Ln = max. extended/compressed length under force F n
Fn = force to extend or compress the spring to length L n
Al = angle under force Mi
A2 = angle under force M2
M1 = pre-tension
M2 = max. work tension
Spring Check Table
TABLE 2

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F_CM_523112_1_0170101_01_00

Spring Check Diagram


FIGURE-52-31-12-991-017-A01

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F_CM_523112_1_0180101_01_00

Spring Check Diagram


FIGURE-52-31-12-991-018-A01

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F_CM_523112_1_0190101_01_00

Spring Check Diagram


FIGURE-52-31-12-991-019-A01

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TASK 52-31-12-210-803-A01
Visual Check
1. General
A. For the repair of the damaged components of the FWD and AFT Cargo Doors, refer to
REPAIR.
B. For the replacement of the components of the FWD and AFT Cargo Doors, refer to
DISASSEMBLY and ASSEMBLY.
C. If you find a defect during the subsequent check, you must do an approved nondestructive test.
D. The fairing of the AFT Cargo Door is made of CFRP. If you find any damage on this part
during CHECK, you must do a structural repair.

CAUTION : THE LIMITS OF ALLOWABLE DAMAGE ARE ALWAYS RELATED TO THE


NOMINAL MATERIAL THICKNESS OF THE COMPONENT PARTS.

NOTE : Refer to the Structural Repair Manual (SRM) for the door structure.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
FIGURE 52-31-12-991-020-A FIGURE 52-31-12-991-020-A-Visual Examination of the Surface
Protection and Locking Indication
Referenced Information
TABLE 1

3. Procedure

Subtask 52-31-12-210-003-A01
A. Visual Check
(1) Examine the screws, bolts, nuts and tapered pins for general condition, wear and other
damage.
(2) Examine all bearings for correct movements without play.
(3) Examine all bushes for correct installation.
(4) Examine the stop bolt for wear.
(5) Examine the nut plates for damage threads, correct attachment and corrosion.
(6) Examine the hoist fittings for defective threads and corrosion.
(7) Examine the insulation for contamination and correct attachment.

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(8) Make certain that the drain hoses, the drain valves and the drain holes are clean and not
clogged.
(9) Examine the red painted areas of the locking handle (9, 9A-120) the flap assy (10-240), the
cover (17-30) and the inside of the vent door frame for damage.
(a) If you find any damage, repair with red color.
(10) Examine the lubrication fitting for damage.
PRE MOD 21329K1420, SB 52-1104
(11) Not applicable
(12) Not applicable
POST MOD 21329K1420, SB 52-1104
(11) Examine the red and green markings on the locking cams for damage.

NOTE : Refer to FIGURE 52-31-12-991-020-A.


(12) Examine the glass installed to the access cover for damage.
ALL VARIANTS
(13) Check the placards for legibility and attachment.
(a) Refer to REPAIR for the replacement of the damaged placards.
(2) Examine all bonding leads for damage and corrosion.
(3) Check for protective treatment.
(a) Refer to REPAIR for the repair of the protective treatment.
(2) Check for other Damage
(a) No other damage allowed.
(b) Replace the component parts which have other damage. (Refer to DISASSEMBLY /
ASSEMBLY).

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**For PN’s ALL

CARGO DOOR CARGO DOOR


INSULATION SEAL

FR24A
(FR52A)

CORROSION PREVENTIVE CORROSION PREVENTIVE


(MATERIAL NO.15−005) (MATERIAL NO.15−007)

CARGO DOOR
STRUCTURE

CARGO DOOR SURFACE PROTECTION

LOCKING SHAFT
(REFER TO THE
FIGURE 316(366))

83
AREA OF RED MARKING
43

LOCKING CAM, ITEM 100 AREA OF GREEN MARKING


(REFER TO THE
FIGURE 351)

TYPICAL DIRECT VISUAL LOCKING INDICATION


F_CM_523112_1_0200101_01_00

Visual Examination of the Surface Protection and Locking Indication


FIGURE-52-31-12-991-020-A01

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TASK 52-31-12-210-804-A01
Electrical System Parts
1. General
A. For the repair of the damaged components of the FWD and AFT Cargo Doors, refer to
REPAIR.
B. For the replacement of the components of the FWD and AFT Cargo Doors, refer to
DISASSEMBLY and ASSEMBLY.
C. If you find a defect during the subsequent check, you must do an approved nondestructive test.
D. The fairing of the AFT Cargo Door is made of CFRP. If you find any damage on this part
during CHECK, you must do a structural repair.

CAUTION : THE LIMITS OF ALLOWABLE DAMAGE ARE ALWAYS RELATED TO THE


NOMINAL MATERIAL THICKNESS OF THE COMPONENT PARTS.

NOTE : Refer to the Structural Repair Manual (SRM) for the door structure.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-12-100-801-A01 Cleaning
Referenced Information
TABLE 1

3. Procedure

Subtask 52-31-12-210-004-A01
A. Electrical System Parts
(1) Check the electrical harness and connections for loose and damaged attachments, chafe
marks, spots of arcing, contaminations and other damage.
(a) Chafe marks, spots of arcing, contaminations, loose and damaged attachments or
other damage are not permitted.
(b) Refer to TASK 52-31-12-100-801-A01 for the removal of the contamination.
(c) Tighten the loose attachments and connections.
(d) Replace the attachments and connections which have damage.
(e) Replace the parts of the wiring harness, which have chafe marks, spots of arcing or
other damage.

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(2) Check the electrical components for loose attachment, contaminations and other damage.
(a) Damage is not permitted.
(b) Tighten the loose attachments.
(c) Refer to TASK 52-31-12-100-801-A01 for the removal of the contamination.
(d) Refer to DISASSEMBLY and ASSEMBLY for the replacement of the electrical
components.
(3) Check the bonding straps for damage, corrosion, attachment and torsion.
(a) Damage and corrosion are not permitted.
(b) Refer to DISASSEMBLY and ASSEMBLY for the replacement of the damaged or
corroded bonding straps.
(c) Refer to REPAIR for the removal of corrosion on attachment points.
(d) Damaged lacquer coating, incorrect attachment or torsion is not permitted.
(e) Refer to ASSEMBLY for the correct installation of the bonding straps.

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REPAIR

**For PN’s ALL

TASK 52-31-12-320-801-A01
Repair of Scratches and Marks
1. General
A. See the Structural Repair Manual (SRM) for the door structure.

CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.

NOTE : See the CHECK and TASK 52-31-12-820-806-A01 and TASK 52-31-12-820-807-A01
for the limits of the component parts.
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
REFERENCE DESIGNATION
abrasive cloth
Fixtures, Tools, Test and Support Equipment
TABLE 1

B.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-12-380-801-A01 Protective Treatment
TASK 52-31-12-820-806-A01 General
TASK 52-31-12-820-807-A01 Fits and Clearances Table
Referenced Information
TABLE 2

3. Procedure

Subtask 52-31-12-320-001-A01
A. Repair of Scratches and Marks

CAUTION : THE WIDTH OF THE GROOVE AFTER THE REPAIR MUST NOT BE MORE
THAN 6 MM (0.24 IN.).
(1) Hollow out the scratch or the score to make a shallow groove.

NOTE : Do not remove more material than necessary and keep the width to 6 mm (0.24
in.).

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(2) Make the groove smooth with abrasive cloth.


(3) Burnish the surface with your hands or with a buffing wheel.
(4) Repair the damaged paintwork as specified in TASK 52-31-12-380-801-A01.

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TASK 52-31-12-320-802-A01
Repair of Corrosion Damage
1. General
A. See the Structural Repair Manual (SRM) for the door structure.

WARNING : BE CAREFUL WHEN YOU USE SOLVENTS/CLEANING AGENTS, SEALANTS AND


OTHER MATERIALS. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS
AND THE LOCAL REGULATIONS. MAKE SURE THAT THERE IS A GOOD FLOW
OF AIR THROUGH THE WORK AREA. DO NOT BREATHE THE FUMES. DO NOT
SMOKE. DO NOT USE THESE MATERIALS NEAR A FLAME, SPARKS OR
SOURCES OF HEAT. USE PROTECTIVE CLOTHING, GOGGLES AND GLOVES. IF
YOU GET ONE OF THESE MATERIALS ON YOUR SKIN OR IN YOUR EYES,
FLUSH IT AWAY WITH A FLOW OF CLEAN WATER. IF YOU GET ONE OF
THESE MATERIALS IN YOUR MOUTH, GET IMMEDIATE MEDICAL AID. IN
GENERAL, THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANTS.

CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.

NOTE : See the CHECK and TASK 52-31-12-820-806-A01 and TASK 52-31-12-820-807-A01
for the limits of the component parts.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
11-001 Detergent
19-003 Lint-Free Cotton Cloth
11-003 Methyl-Ethyl-Ketone
Consumable Materials
TABLE 1

B. Fixtures, Tools, Test and Support Equipment


REFERENCE DESIGNATION
abrasive cloth
Fixtures, Tools, Test and Support Equipment
TABLE 2

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C.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-12-380-801-A01 Protective Treatment
TASK 52-31-12-820-806-A01 General
TASK 52-31-12-820-807-A01 Fits and Clearances Table
Referenced Information
TABLE 3

3. Procedure

Subtask 52-31-12-320-002-A01
A. Repair of Corrosion Damage

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-001 DETERGENT. OBEY
THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(1) Clean the corroded and the adjacent area and remove the grease with Material No.11-001
Detergent.
(2) Dry the wet areas with a clean, dry, 19-003 Lint-Free Cotton Cloth.

NOTE : Before you start to repair the corrosion damage, approved persons must make an
analysis of the level of the corrosion damage.
(3) Remove the surface protection from the corroded area with abrasive cloth.
(4) Remove the corroded material.
(a) Apply masking material around the corroded area.
(b) Remove the corrosion with a synthetic sponge and/or abrasive cloth.
(c) Remove material from the adjacent area, so that the transition to the work area is
smooth and without stress concentrations.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(d) Clean the work area with Material No.11-003 Methyl-Ethyl-Ketone.
(e) Let the work area dry.
(5) Use magnifying glass to make sure that all corroded material is removed and that there are
no cracks.

NOTE : It is important that all the corroded material is removed before you continue the
work. The smallest corroded area can cause new extended corrosion damage.

NOTE : If you find a defect, you must do an approved nondestructive test.

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(6) Repair the damaged paintwork as specified in TASK 52-31-12-380-801-A01.


(7) Remove the masking material.

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TASK 52-31-12-320-803-A01
Repair of Dents
1. General
A. See the Structural Repair Manual (SRM) for the door structure.

WARNING : BE CAREFUL WHEN YOU USE SOLVENTS/CLEANING AGENTS, SEALANTS AND


OTHER MATERIALS. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS
AND THE LOCAL REGULATIONS. MAKE SURE THAT THERE IS A GOOD FLOW
OF AIR THROUGH THE WORK AREA. DO NOT BREATHE THE FUMES. DO NOT
SMOKE. DO NOT USE THESE MATERIALS NEAR A FLAME, SPARKS OR
SOURCES OF HEAT. USE PROTECTIVE CLOTHING, GOGGLES AND GLOVES. IF
YOU GET ONE OF THESE MATERIALS ON YOUR SKIN OR IN YOUR EYES,
FLUSH IT AWAY WITH A FLOW OF CLEAN WATER. IF YOU GET ONE OF
THESE MATERIALS IN YOUR MOUTH, GET IMMEDIATE MEDICAL AID. IN
GENERAL, THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANTS.

CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.

NOTE : See the CHECK and TASK 52-31-12-820-806-A01 and TASK 52-31-12-820-807-A01
for the limits of the component parts.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
09-016 Corrosion Inhibiting Fillet Consistency
16-020 Wash Primer
Consumable Materials
TABLE 1

B. Fixtures, Tools, Test and Support Equipment


REFERENCE DESIGNATION
abrasive cloth
Fixtures, Tools, Test and Support Equipment
TABLE 2

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C.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-12-380-801-A01 Protective Treatment
TASK 52-31-12-820-806-A01 General
TASK 52-31-12-820-807-A01 Fits and Clearances Table
Referenced Information
TABLE 3

3. Procedure

Subtask 52-31-12-320-003-A01
A. Repair of Dents

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-016 CORROSION


INHIBITING FILLET CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.

NOTE : You can repair dents by dressing out (Refer to ), or with Material No.09-016
Corrosion Inhibiting Fillet Consistency) (Refer to ).
(1) Repair the dent by dressing out.
(a) If the damaged surface has a paint protection, remove the paint from the damaged
area with abrasive cloth.
(b) Remove the paint dust.
(c) Dress out the dent with a suitable tool.
(d) Repair the damaged paintwork as specified in TASK 52-31-12-380-801-A01.
(2) Repair the dent with Material No.09-016 Corrosion Inhibiting Fillet Consistency.
(a) Remove the paint from the damaged area with abrasive cloth.
(b) Remove the paint dust.
(c) Prepare Material No.09-016 Corrosion Inhibiting Fillet Consistency as specified in the
manufacturer’s instructions.
(d) Apply Material No.09-016 Corrosion Inhibiting Fillet Consistency to the dent with a
spatula.
(e) Make the Material No.09-016 Corrosion Inhibiting Fillet Consistency equal to the
necessary contour.
(f) Allow Material No.09-016 Corrosion Inhibiting Fillet Consistency to cure for at least
30 hours at a temperature of 25 deg. C (77 deg. F) and at approx. 50 % relative
humidity.

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(g) Make the surface of Material No.09-016 Corrosion Inhibiting Fillet Consistency rough
with abrasive cloth.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 16-020 WASH PRIMER.
OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(h) Apply Material No.16-020 Wash Primer to the repaired area.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 16-020 WASH PRIMER.
OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(i) Allow Material No. 16-020 Wash Primer to dry.
(j) Repair the damaged paintwork as described in TASK 52-31-12-380-801-A01.

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TASK 52-31-12-350-801-A01
Repair of the Door Seal
1. General
A. See the Structural Repair Manual (SRM) for the door structure.

CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.

NOTE : See the CHECK and TASK 52-31-12-820-806-A01 and TASK 52-31-12-820-807-A01
for the limits of the component parts.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
11-016 Safety Solvent
19-003 Lint-Free Cotton Cloth
08-004 Adhesive Sealant
05-024 Fabric
05-023 Polyterepthalate
08-026 Adhesive/Sealant one Part, RTV Silicone Rubber
Consumable Materials
TABLE 1

B. Fixtures, Tools, Test and Support Equipment


REFERENCE DESIGNATION
abrasive cloth
Fixtures, Tools, Test and Support Equipment
TABLE 2

C.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-12-820-806-A01 General
TASK 52-31-12-820-807-A01 Fits and Clearances Table
FIGURE 52-31-12-991-021-A FIGURE 52-31-12-991-021-A-Door Seal Repair
FIGURE 52-31-12-991-022-A FIGURE 52-31-12-991-022-A-Door Seal Repair
FIGURE 52-31-12-991-023-A FIGURE 52-31-12-991-023-A-Bonding Block

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REFERENCE DESIGNATION
FIGURE 52-31-12-991-024-A FIGURE 52-31-12-991-024-A-Repair for Plugging Vent Holes on Door
Seal
Referenced Information
TABLE 3

3. Procedure

Subtask 52-31-12-350-001-A01
A. Repair of the Door Seal

CAUTION : MAKE SURE THAT THE SEAL IS TAGGED ”TO BE SUBJECTED TO A


FUSELAGE PRESSURIZATION CHECK” AFTER THE INSTALLATION OF THE
DOOR.

NOTE : Refer to FIGURE 52-31-12-991-021-A, FIGURE 52-31-12-991-022-A, FIGURE


52-31-12-991-023-A.
(1) Repair of chafe marks and cuts up to 25.4 mm (1.0 in.) and not in the contact area (Refer
to FIGURE 52-31-12-991-021-A).
(a) Drill a stop hole of 2 mm (0.08 in.) dia. at each end of the cut.
(b) Apply pressure to the seal to open the cut.
(c) Abrade the face of the cut with abrasive cloth.
(d) Carefully remove the first layer of the reinforced tissue from the door seal for a
distance of 10 mm (0.4 in.) around the cut.
(e) Prepare the surface of the repair area with a very fine abrasive cloth.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-016 SAFETY


SOLVENT. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(f) Clean the repair area with Material No.11-016 Safety Solvent.
(g) Dry the cleaned area with a 19-003 Lint-Free Cotton Cloth.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 08-004 ADHESIVE


SEALANT. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(h) Apply a thin coat of Material No.08-004 Adhesive Sealant to the faces of the cut.
(i) Press the faces of the cut together and allow them to cure.
(j) Cut a piece of Material No.05-024 Fabric to the size of the repair area.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 08-004 ADHESIVE


SEALANT. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.

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(k) Apply a thin layer of adhesive compound Material No.08-004 Adhesive Sealant to the
repair area and fill the stop holes.
(l) Put the prepared replacement tissue onto the repair area so that it is as smooth as
the seal surface.
(m) Cover the repair area with a layer of Material No. 05-023 Polyterepthalate and put
the seal in the wooden bonding block (Refer to FIGURE 52-31-12-991-023-A).
(n) Compress the seal over a period of 24 hours in the wooden bonding block with a
clamp.
(o) Remove the bonding block and the special material from the repair area of the seal.
(p) Prepare the repair area with very fine abrasive cloth to get a smooth surface of the
seal.
(2) Repair for plugging vent holes on door seal (Refer to FIGURE 52-31-12-991-024-A).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-016 SAFETY


SOLVENT. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(a) Clean region around the hole on inner and outer side with Material No.11-016 Safety
Solvent and allow to dry.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 08-026


ADHESIVE/SEALANT ONE PART, RTV SILICONE RUBBER. OBEY THE
MATERIAL MANUFACTURER’S INSTRUCTIONS.
(b) Fill holes in shown area with Material No.08-026 Adhesive/Sealant one Part, RTV
Silicone Rubber.

NOTE : Apply sufficient paste to allow a small bead to form on innerside of hose.
(c) Smooth outer surface using a plastic spatle.
(d) Allow to dry for 4 hours at room temperature.
(3) Repair of chafe marks and cuts exceeding 25.4 mm (1.0 in.) in the length or in the contact
area, by replacement of a section (Refer to FIGURE 52-31-12-991-022-A).

NOTE : The repair area must be a minimum of 50 mm (1.97 in.) from the inflation holes.
(a) Remove the damaged section of the seal.
(b) In straight and curved sections, cut the replacement section of the seal to the same
length as the removed section.

NOTE : Make sure that the quantity of the inflation holes are the same as in the
removed section.
(c) Carefully remove the first layer of the tissue reinforcement from the ends of the seal
and the replacement sections over a length of 25.4 mm (1.0 in.).

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(d) Prepare the surfaces of the repair areas with abrasive cloth.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-016 SAFETY


SOLVENT. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(e) Clean the surface with Material No.11-016 Safety Solvent.
(f) Dry the cleaned area with a 19-003 Lint-Free Cotton Cloth.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 08-004 ADHESIVE


SEALANT. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(g) Apply a thin coat of Material No.08-004 Adhesive Sealant to the ends of the seals and
the replacement sections.
(h) Press and hold the ends of the replacement section and the seal together and allow
them to cure.
(i) Cut a piece of Material No.05-024 Fabric to the size of the repair areas.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 08-004 ADHESIVE


SEALANT. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(j) Apply a thin layer of Material No.08-004 Adhesive Sealant to the contact surface of
the replacement tissue and the repair areas.
(k) Put the replacement tissue onto the repair areas.
(l) Cover the repair area with a layer of Material No.05-023 Polyterepthalate and put the
seal in the wooden bonding block (Refer to FIGURE 52-31-12-991-023-A).
(m) Compress the seal over a period of 24 hours in the wooden bonding block with a
clamp.
(n) Remove the bonding block and the special material from the repair area of the seal.
(o) Prepare the repair area with very fine abrasive cloth to get a smooth surface of the
seal.

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B
A

1
C

B
1 AREA IN WHICH THE FIRST LAYER
OF REINFORCEMENT TISSUE IS REMOVED

V
SECTION
B−B
X
W CONTACT
X AREA

V = DIA STOP HOLE 2.0mm(0.08in.) 90 o


W = MAX LENGHT OF CUT 25.4mm(1.0in.)
X = MIN REPAIR AREA AROUND CUT 10mm(0.4in.)

REPLACEMENT
TISSUE

F_CM_523112_1_0210101_01_00

Door Seal Repair


FIGURE-52-31-12-991-021-A01

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S = MIN DISTANCE OF 50mm(1.97in.)FROM


INFLATION HOLE
T = MIN REPAIR LENGTH OF 200mm(7.87in.)
U = MIN REPAIR LENGTH OF 200mm(7.87in.)
FOR RADII
Y = MIN ABRADED LENGTH OF REPAIR
AREA 25.4mm(1.0in.)

A
S Y
T C

A U U 1 Y

REPLACEMENT SECTION

C B

EXISTING DOOR SEAL


SECTION
C−C
EXISTING REPLACEMENT
DOOR SEAL SECTION SECTION
B−B LAYER OF TISSUE
REPLACEMENT

REPLACEMENT TISSUE
1

1 AREA IN WHICH THE FIRST LAYER SEAM


OF REINFORCEMENT TISSUE IS REMOVED

F_CM_523112_1_0220101_01_00

Door Seal Repair


FIGURE-52-31-12-991-022-A01

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19.4mm
(0.76in.)
.)
0.0 m
4in
(R 1.0m

UPPER
HALF
R

.6 mm
)
(0.55in.)

n.
14.0mm

(0 6.0
3i
1

LOWER
HALF
.)
0.0 m
6in
(R 1.5m
R

NOTE: THE BONDING BLOCK CAN BE MANUFACTURED FROM HARDWOOD.


USE THE DIMENSIONS AS DETAILED. LENGTH AS REQUIRED.

F_CM_523112_1_0230101_01_00

Bonding Block
FIGURE-52-31-12-991-023-A01

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DOOR SEAL

LONGERON 3

LONGERON 4
400mm

A
(15.75 in.)

LONGERON 5

A
CLOSE ALL VENT
HOLES WITHIN THIS AREA

SECTION
A−A DOOR SEAL

PLUG WITH MATERIAL


NO. 08−026

F_CM_523112_1_0240101_01_00

Repair for Plugging Vent Holes on Door Seal


FIGURE-52-31-12-991-024-A01

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TASK 52-31-12-380-801-A01
Protective Treatment
1. General
A. See the Structural Repair Manual (SRM) for the door structure.

CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.

NOTE : See the CHECK and TASK 52-31-12-820-806-A01 and TASK 52-31-12-820-807-A01
for the limits of the component parts.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
11-003 Methyl-Ethyl-Ketone
16-020 Wash Primer
16-001 Anti Corrosion Primer (Polyurethane)
16-002 Polyurethane Topcoat Grey (for Internal Applic.)
Consumable Materials
TABLE 1

B. Fixtures, Tools, Test and Support Equipment


REFERENCE DESIGNATION
abrasive cloth
Fixtures, Tools, Test and Support Equipment
TABLE 2

C.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-12-820-806-A01 General
TASK 52-31-12-820-807-A01 Fits and Clearances Table
Referenced Information
TABLE 3

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3. Procedure

Subtask 52-31-12-380-001-A01
A. Repair of Damaged Paintwork
(1) Remove the damaged paintwork with abrasive cloth.
(2) Remove the paint dust.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(3) Remove the grease and clean the work area with Material No.11-003 Methyl-Ethyl-Ketone.

NOTE : Do not touch the cleaned area.


(4) Let the work area dry.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 16-020 WASH PRIMER. OBEY
THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(5) Apply Material No.16-020 Wash Primer to the metal surface.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 16-020 WASH PRIMER. OBEY
THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(6) Let the Material No.16-020 Wash Primer dry.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 16-001 ANTI CORROSION
PRIMER (POLYURETHANE). OBEY THE MATERIAL MANUFACTURER’S
INSTRUCTIONS.
(7) Apply Material No.16-001 Anti Corrosion Primer (Polyurethane).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 16-001 ANTI CORROSION
PRIMER (POLYURETHANE). OBEY THE MATERIAL MANUFACTURER’S
INSTRUCTIONS.
(8) Let the Material No.16-001 Anti Corrosion Primer (Polyurethane) dry.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 16-002 POLYURETHANE


TOPCOAT GREY (FOR INTERNAL APPLIC.). OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(9) Apply Material No.16-002 Polyurethane Topcoat Grey (for Internal Applic.).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 16-002 POLYURETHANE


TOPCOAT GREY (FOR INTERNAL APPLIC.). OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(10) Let the Material No.16-002 Polyurethane Topcoat Grey (for Internal Applic.) dry.

Page 6018
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**For PN’s ALL

TASK 52-31-12-350-802-A01
Replacement of Staked Bearings
1. General
A. See the Structural Repair Manual (SRM) for the door structure.

CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.

NOTE : See the CHECK and TASK 52-31-12-820-806-A01 and TASK 52-31-12-820-807-A01
for the limits of the component parts.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
11-003 Methyl-Ethyl-Ketone
09-013 Corrosion Inhibiting Brush Consistency
09-016 Corrosion Inhibiting Fillet Consistency
16-021 Flexible Polyurethane
Consumable Materials
TABLE 1

B. Referenced Information
REFERENCE DESIGNATION
TASK 52-31-12-820-806-A01 General
TASK 52-31-12-820-807-A01 Fits and Clearances Table
PMS 01-05-26
PMS 01-02-36
PMS 01-02-40
Referenced Information
TABLE 2

3. Procedure

Subtask 52-31-12-380-002-A01
A. Replacement of Staked Bearings

NOTE : The parts with staked bearings are given in the TABLE 3.

CAUTION : DO NOT DAMAGE EDGES OF COMPONENT BORE.

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(1) Remove the flanges of the bearing and press it out.


(2) Examine the component bore for damage.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(3) Remove the grease and clean the component bore and the outer ring of the bearing with
Material No.11-003 Methyl-Ethyl-Ketone.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-013 CORROSION


INHIBITING BRUSH CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(4) Apply Material No.09-013 Corrosion Inhibiting Brush Consistency to the component bore
and to the outer ring of the bearing.
(5) Install and safety the bearing as it is specified in the standard procedure PMS 01-05-26.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-016 CORROSION


INHIBITING FILLET CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(6) Apply Material No.09-016 Corrosion Inhibiting Fillet Consistency to the joint between the
component bore and the bearing as it is specified in the standard procedure (PMS
01-02-36, PMS 01-02-40.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-016 CORROSION


INHIBITING FILLET CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(7) Let the Material No.09-016 Corrosion Inhibiting Fillet Consistency dry.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 16-021 FLEXIBLE


POLYURETHANE. OBEY THE MATERIAL MANUFACTURER’S
INSTRUCTIONS.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-016 CORROSION


INHIBITING FILLET CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(8) Apply the Material No.16-021 Flexible Polyurethane to the Material No.09-016 Corrosion
Inhibiting Fillet Consistency.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 16-021 FLEXIBLE


POLYURETHANE. OBEY THE MATERIAL MANUFACTURER’S
INSTRUCTIONS.
(9) Let the Material No.16-021 Flexible Polyurethane dry.

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(10) Staked Bearings Table

NOTE : The figure numbers in brackets are for the AFT Cargo Door.
IPL_FIGURE COMPONENT ITEM NAME OF BEARING ITEM
COMPONENT
7 (57) 190, 220 Rod End Assy 200, 230
8 (58) 200 Rod Assy 270
14 (64) 290 Eyebolt Assy 300
14 (64) 250 Eyebolt Assy 260
15 (65) 250 Eyebolt Assy 260
17 (67) 119, 122, 170, 200 Eyebolt Assy 120, 123, 180, 210
21 (71) 10 Linkage Assy 20
21A (71A) 10 Linkage Assy 20
21B (71B) 10 Linkage Assy 20
22 (72) 130 Lever Assy 140
22A (72A) 130 Lever Assy 140
Staked Bearings
TABLE 3

Page 6021
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**For PN’s ALL

TASK 52-31-12-350-803-A01
Replacement of a Shrunk-in Bush
1. General
A. See the Structural Repair Manual (SRM) for the door structure.

CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.

NOTE : See the CHECK and TASK 52-31-12-820-806-A01 and TASK 52-31-12-820-807-A01
for the limits of the component parts.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
11-003 Methyl-Ethyl-Ketone
09-013 Corrosion Inhibiting Brush Consistency
19-003 Lint-Free Cotton Cloth
09-016 Corrosion Inhibiting Fillet Consistency
16-021 Flexible Polyurethane
Consumable Materials
TABLE 1

B. Referenced Information
REFERENCE DESIGNATION
TASK 52-31-12-820-806-A01 General
TASK 52-31-12-820-807-A01 Fits and Clearances Table
PMS 01-05-05
Referenced Information
TABLE 2

3. Procedure

Subtask 52-31-12-350-002-A01
A. Replacement of a Shrunk-in Bush

CAUTION : DO NOT DAMAGE EDGES OF COMPONENT BORE.

NOTE : The component part with the shrunk-in bush is given in TABLE 3.

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(1) Remove the bush from the component part with an applicable tool.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(2) Remove the grease and clean the component bore with Material No.11-003 Methyl-Ethyl-
Ketone.
(3) Let the component bore dry.
(4) Visually examine the component bore for damage.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(5) Remove the grease and clean the new bush with Material No.11-003 Methyl-Ethyl-Ketone.
(6) Let the new bush dry.
IPL_FIGURE COMPONENT ITEM NAME OF BEARING ITEM
COMPONENT
8 (58) 430 Bearing Housing Assy 450
Shrunk-in Bush
TABLE 3

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-013 CORROSION


INHIBITING BRUSH CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(7) Apply Material No. 09-013 Corrosion Inhibiting Brush Consistency to the component bore.
(8) Super-cool the bush as it is specified in the standard procedure PMS 01-05-05.
(9) Install the bush as it is specified in the standard procedure PMS 01-05-05.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-013 CORROSION


INHIBITING BRUSH CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(10) Carefully remove the Material No.09-013 Corrosion Inhibiting Brush Consistency from the
surfaces of the component part and the bush with a 19-003 Lint-Free Cotton Cloth soaked
in Material No.11-003 Methyl-Ethyl-Ketone.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-016 CORROSION


INHIBITING FILLET CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.

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(11) Apply Material No. 09-016 Corrosion Inhibiting Fillet Consistency to the joint between the
component bore and the bush.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-016 CORROSION


INHIBITING FILLET CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(12) Let the Material No. 09-016 Corrosion Inhibiting Fillet Consistency dry.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 16-021 FLEXIBLE


POLYURETHANE. OBEY THE MATERIAL MANUFACTURER’S
INSTRUCTIONS.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-016 CORROSION


INHIBITING FILLET CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(13) Apply the Material No.16-021 Flexible Polyurethane to the Material No. 09-016 Corrosion
Inhibiting Fillet Consistency.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 16-021 FLEXIBLE


POLYURETHANE. OBEY THE MATERIAL MANUFACTURER’S
INSTRUCTIONS.
(14) Let the Material No. 16-021 Flexible Polyurethane dry.

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**For PN’s ALL

TASK 52-31-12-350-804-A01
Replacement of Pressed-in Bushes
1. General
A. See the Structural Repair Manual (SRM) for the door structure.

WARNING : BE CAREFUL WHEN YOU USE SOLVENTS/CLEANING AGENTS, SEALANTS AND


OTHER MATERIALS. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS
AND THE LOCAL REGULATIONS. MAKE SURE THAT THERE IS A GOOD FLOW
OF AIR THROUGH THE WORK AREA. DO NOT BREATHE THE FUMES. DO NOT
SMOKE. DO NOT USE THESE MATERIALS NEAR A FLAME, SPARKS OR
SOURCES OF HEAT. USE PROTECTIVE CLOTHING, GOGGLES AND GLOVES. IF
YOU GET ONE OF THESE MATERIALS ON YOUR SKIN OR IN YOUR EYES,
FLUSH IT AWAY WITH A FLOW OF CLEAN WATER. IF YOU GET ONE OF
THESE MATERIALS IN YOUR MOUTH, GET IMMEDIATE MEDICAL AID. IN
GENERAL, THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANTS.

CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.

NOTE : See the CHECK and TASK 52-31-12-820-806-A01 and TASK 52-31-12-820-807-A01
for the limits of the component parts.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
11-003 Methyl-Ethyl-Ketone
09-013 Corrosion Inhibiting Brush Consistency
19-003 Lint-Free Cotton Cloth
09-016 Corrosion Inhibiting Fillet Consistency
16-021 Flexible Polyurethane
Consumable Materials
TABLE 1

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B. Fixtures, Tools, Test and Support Equipment


REFERENCE DESIGNATION
press-tool
Fixtures, Tools, Test and Support Equipment
TABLE 2

C. Referenced Information
REFERENCE DESIGNATION
TASK 52-31-12-820-806-A01 General
TASK 52-31-12-820-807-A01 Fits and Clearances Table
TASK 52-31-12-940-809-A01 Special Tools, Fixtures and Equipment
PMS 01-05-05
Referenced Information
TABLE 3

3. Procedure

Subtask 52-31-12-350-003-A01
A. Replacement of Pressed-in Bushes

NOTE : Component parts with pressed-in bushes are given in TABLE 4.

NOTE : After product improvement, the steel bushings (4-30B, 50B, 70B, 73B, 76A, 80B,
100B and 54-30, 50, 70, 73, 76, 80, 100) must be replaced by bronze bushings (Refer
to IPL_FIGURE_04 and IPL_FIGURE_54). We recommend the installation of bronze
bushings and the replacement of all bushings within one hinge assembly. Use the local
manufactured special tool (Refer to TASK 52-31-12-940-809-A01) for the replacement
of the bushings of the hinge assemblies.

CAUTION : DO NOT DAMAGE EDGES OF COMPONENT BORE.


(1) Remove the bush from the component part with an applicable press-tool.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(2) Remove the grease and clean the component bore with Material No.11-003 Methyl-Ethyl-
Ketone.
(3) Let the component bore dry.
(4) Visually examine the component bore for damage.

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WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(5) Remove the grease and clean the external surface of the bush with Material No.11-003
Methyl-Ethyl-Ketone.
(6) Let the external surface of the bush dry.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-013 CORROSION


INHIBITING BRUSH CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(7) Apply Material No.09-013 Corrosion Inhibiting Brush Consistency to the component bore.
(8) Install the bush as specified in the standard procedure PMS 01-05-05.
(9) Check the installed bush for correct and satisfactory installation.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-013 CORROSION


INHIBITING BRUSH CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(10) Carefully remove Material No. 09-013 Corrosion Inhibiting Brush Consistency from the
surfaces of the component part and the bush with a 19-003 Lint-Free Cotton Cloth soaked
in Material No. 11-003 Methyl-Ethyl-Ketone.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-016 CORROSION


INHIBITING FILLET CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(11) Apply Material No. 09-016 Corrosion Inhibiting Fillet Consistency to the joint between the
component bore and the bush.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-016 CORROSION


INHIBITING FILLET CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(12) Let the Material No.09-016 Corrosion Inhibiting Fillet Consistency dry.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 16-021 FLEXIBLE


POLYURETHANE. OBEY THE MATERIAL MANUFACTURER’S
INSTRUCTIONS.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-016 CORROSION


INHIBITING FILLET CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.

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(13) Apply the Material No.16-021 Flexible Polyurethane to the Material No.09-016 Corrosion
Inhibiting Fillet Consistency.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 16-021 FLEXIBLE


POLYURETHANE. OBEY THE MATERIAL MANUFACTURER’S
INSTRUCTIONS.
(14) Let the Material No.16-021 Flexible Polyurethane dry.
(15) Pressed in Bushes
IPL_FIGURE COMPONENT ITEM NAME OF BUSH ITEM
COMPONENT
4 (54) 40 Hinge Assy 50
4 (54) 60 Hinge Assy 70, 73, 76, 80
4 (54) 90 Hinge Assy 100
5 (55) 10, 30 Actuator Fitting Assy 20, 40
7 (57) 50 Hinge Arm Assy 60, 70
8 (58) 70 Lever 80
8 (58) 100 Lever 110
8 (58) 330 Bearing Journal Assy 400, 410
8 (58) 370 Fork End Assy 380
8 (58) 430 Bearing Housing Assy 440
9 (59) 1 Operating Handle Assy 90
9A (59A) 1 Operating Handle Assy 90
10 (60) 240 Handle Flap Assy 250
10 (60) 280 Flap Frame Assy 290
11 (61) 190 Spring Sleeve Assy 210
11 (61) 220 Interlock Mechanism 60, 70, 80
11 (61) 220 Interlock Mechanism 160, 170, 180
12 (62) 100 Fork Assy 110
12 (62) 175 Fork Assy 185
12 (62) 270 Spring Bolt Assy 280
12 (62) 200 Lever Assy 240, 250
12 (62) 30 Roller Lever Assy 70, 80
12A (62A) 100 Fork Assy 110, 115
12A (62A) 270 Spring Bolt Assy 280
12A (62A) 200 Lever Assy 240, 250
12A (62A) 30 Roller Lever Assy 70, 80

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IPL_FIGURE COMPONENT ITEM NAME OF BUSH ITEM


COMPONENT
14 (64) 100 Locking Hook Assy 110, 120
14 (64) 150 Linkage Assy 160
14 (64) 180 Bellcrank Assy 190, 200, 210
15 (65) 40 Lever Assy 50
15 (65) 70 Lever Assy 80
15 (65) 120 Lever Assy 130
15 (65) 280 Lever Assy 290
16 (66) 40 Lever Assy 50
16 (66) 80 Lever Assy 90
16 (66) 120 Lever Assy 130
18 (68) 70 Cover Assy 80
18 (68) 150 Lever Assy 160
18 (68) 310 Lever Assy 320
18 (68) 380 Housing Assy 400, 410, 420
19 (69) 130 Arm Assy 210, 220, 230
19 (69) 250 Arm Assy 330, 340, 350
19 (69) 420 Actuator Arm Assy 430, 440
19A (69A) 270 Arm Assy 330, 340
19A (69A) 350 Actuator Arm Assy 410, 420, 430, 440, 450
20K (70K) 90 Support Assy 80
21 (71) 110 Bellcrank Assy 120, 130, 140
21 (71) 160 Bellcrank Assy 170, 180, 190
21 (71) 240 Drift Pin Assy 250
21A (71A) 110 Bellcrank Assy 120, 130, 140
21A (71A) 160 Bellcrank Assy 170, 180, 190
21A (71A) 240 Drift Pin Assy 250
21B (71B) 110 Bellcrank Assy 120, 130, 140
21B (71B) 160 Bellcrank Assy 170, 180, 190
22 (72) 130 Lever Assy 150
22 (72) 180 Forkend Assy 190
22 (77) 220 Lever Assy 230
22A (77A) 130 Lever Assy 150

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IPL_FIGURE COMPONENT ITEM NAME OF BUSH ITEM


COMPONENT
22A (77A) 180 Forkend Assy 190
22A (77A) 220 Lever Assy 230
26 (76) 1 Door-Structure Bush 10, 20, 30, 60,70, 80,
Instl. 140
30K (80K) 10 Beam 3 Bearing 20
30K (80K) 40 Hinged Lever 50
30K (80K) 60 Hinged Lever 70
31K (81K) 10 Beam 4 Bearing 20
31K (81K) 90 Beam 4 Lever Assy 95
Pressed-in Bushes
TABLE 4

NOTE : The figure numbers in brackets are for the AFT Cargo Door.

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**For PN’s ALL

TASK 52-31-12-350-805-A01
Replacement of Bonded-in Bearing
1. General
A. See the Structural Repair Manual (SRM) for the door structure.

WARNING : BE CAREFUL WHEN YOU USE SOLVENTS/CLEANING AGENTS, SEALANTS AND


OTHER MATERIALS. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS
AND THE LOCAL REGULATIONS. MAKE SURE THAT THERE IS A GOOD FLOW
OF AIR THROUGH THE WORK AREA. DO NOT BREATHE THE FUMES. DO NOT
SMOKE. DO NOT USE THESE MATERIALS NEAR A FLAME, SPARKS OR
SOURCES OF HEAT. USE PROTECTIVE CLOTHING, GOGGLES AND GLOVES. IF
YOU GET ONE OF THESE MATERIALS ON YOUR SKIN OR IN YOUR EYES,
FLUSH IT AWAY WITH A FLOW OF CLEAN WATER. IF YOU GET ONE OF
THESE MATERIALS IN YOUR MOUTH, GET IMMEDIATE MEDICAL AID. IN
GENERAL, THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANTS.

CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.

NOTE : See the CHECK and TASK 52-31-12-820-806-A01 and TASK 52-31-12-820-807-A01
for the limits of the component parts.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
11-003 Methyl-Ethyl-Ketone
08-029 Adhesive
19-003 Lint-Free Cotton Cloth
09-016 Corrosion Inhibiting Fillet Consistency
16-021 Flexible Polyurethane
Consumable Materials
TABLE 1

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B. Fixtures, Tools, Test and Support Equipment


REFERENCE DESIGNATION
warm air furnace
Fixtures, Tools, Test and Support Equipment
TABLE 2

C. Referenced Information
REFERENCE DESIGNATION
TASK 52-31-12-820-806-A01 General
TASK 52-31-12-820-807-A01 Fits and Clearances Table
PMS 01-05-27
Referenced Information
TABLE 3

3. Procedure

Subtask 52-31-12-350-004-A01
A. Replacement of Bonded-in Bearing

CAUTION : DO NOT DAMAGE EDGES OF COMPONENT BORE.

NOTE : The component with the bonded-in bearing is given in TABLE 4.


(1) Remove the bearing from the component with an applicable tool.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 08-029 ADHESIVE. OBEY
THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(2) Clean the component bore and remove the grease with the Material No.11-003 Methyl-
Ethyl-Ketone.

NOTE : Use a wooden scraper or a plastic scraper to remove the remaining bonding and
Material No.08-029 Adhesive.
IPL_FIGURE COMPONENT ITEM NAME OF BEARING ITEM
COMPONENT
- Cargo Door Structure 110
5 (55)

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IPL_FIGURE COMPONENT ITEM NAME OF BEARING ITEM


COMPONENT
26 (77) 1 Door Structure Instl. 90
Bonded-in Bearings
TABLE 4

NOTE : The figure numbers in brackets are for the AFT Cargo Door.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(3) Clean the outer ring of the new bearing and remove the grease with Material No.11-003
Methyl-Ethyl-Ketone.
(4) When the grease is removed, dry the parts in a warm air furnace. Alternatively, you can use
hot air at a temperature of 30 to 40 deg.C (86 to 104 deg. F) and a relative humidity of 50
% for approx. 30 minutes.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 08-029 ADHESIVE. OBEY
THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(5) Apply an equally thin layer of Material No. 08-029 Adhesive to the gap between the
bearing and the component.
(6) Install the bearing to the component in accordance with the standard procedure PMS
01-05-27.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 08-029 ADHESIVE. OBEY
THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(7) When the bearing is installed, apply again some drops of Material No.08-029 Adhesive to
the gap between the bearing and the component.
(8) Examine the bond and make sure that the bearing is correctly installed.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 08-029 ADHESIVE. OBEY
THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(9) Remove the remaining Material No.08-029 Adhesive from the bearing and the component
with a clean Material No.19-003 Lint-Free Cotton Cloth.
(10) Keep the parts at room temperature for at least 30 minutes and let the part cure as it is
given in your local standard procedure.

NOTE : Keep the component in such a position that the bond can cure.
(11) Do not put a load on the bonded bearing until it is cured for 24 hours at room
temperature.

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WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 08-029 ADHESIVE. OBEY
THE MATERIAL MANUFACTURER’S INSTRUCTIONS.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(12) Carefully remove the remaining Material No.08-029 Adhesive with a clean, 19-003 Lint-Free
Cotton Cloth soaked with Material No.11-003 Methyl-Ethyl-Ketone.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-016 CORROSION


INHIBITING FILLET CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(13) Apply Material No.09-016 Corrosion Inhibiting Fillet Consistency to the joint between the
component bore and the bearing.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-016 CORROSION


INHIBITING FILLET CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(14) Let the Material No.09-016 Corrosion Inhibiting Fillet Consistency dry.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 16-021 FLEXIBLE


POLYURETHANE. OBEY THE MATERIAL MANUFACTURER’S
INSTRUCTIONS.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-016 CORROSION


INHIBITING FILLET CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(15) Apply the Material No.16-021 Flexible Polyurethane to the Material No.09-016 Corrosion
Inhibiting Fillet Consistency.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 16-021 FLEXIBLE


POLYURETHANE. OBEY THE MATERIAL MANUFACTURER’S
INSTRUCTIONS.
(16) Let the Material No.16-021 Flexible Polyurethane dry.

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**For PN’s D5237100000000 D5237100000200 D5237100000400 D5237100000800 D5237100001000


D5237100001051 D5237100001200 D5237100001400 D5237100001451 D5237100001600 D5237100001800
D5237100002000 D5237100002200 D5237100002400 D5237100002600 D5237100002800 D5237100003000
D5237100003200 D5237100003400 D5237100003451

TASK 52-31-12-350-806-A01
Replacement of the Hinge Assembly
1. General
A. The procedure for the forward cargo door is given in this section.
-

NOTE : See IPL_FIGURE_01 for the forward cargo doors.


B. See the Structural Repair Manual (SRM) for the door structure.
2. Job Set-up Information
A. Repair Material List
REFERENCE DESIGNATION QTY MATERIAL/REMARKS
1 Oversize Fastener AR 1st Oversize ASNA2001-3-(L)X and 2nd Oversize
ASNA2001-3-(L)Y, replace screws NSA5030-3-
(L) , , .
2 Oversize Fastener AR 1st Oversize ASNA2001-4-(L)X and 2nd Oversize
ASNA2001-4-(L)Y, replace screws NSA5030-4-
(L) , , .
3 Oversize Fastener AR 1st Oversize NAS1790V4R(L)X and 2nd Oversize
NAS1790V4R(L)Y, replace bolts NAS1790V4R ,
.
4 Washer AR NSA5372E10A for 2nd Oversize Fasteners,
replace Washer NAS1149C0332R .
5 Washer AR NSA5372E416B for 2nd Oversize Fasteners,
replace Washer NAS1149C0463R .
6 Oversize Fastener AR 1st Oversize NAS1790-4R(L)X and 2nd Oversize
NAS1790-4R(L)Y,replace screws NAS1154-11
and bolts .
Repair Material List
TABLE 1

B. Consumable Materials
REFERENCE DESIGNATION
08-074 Masking Tape

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REFERENCE DESIGNATION
11-003 Methyl-Ethyl-Ketone
09-056 Polysulfide Sealant for filling of cavities
16-002 Polyurethane Topcoat Grey (for Internal Applic.)
09-016 Corrosion Inhibiting Fillet Consistency
19-003 Lint-Free Cotton Cloth
Consumable Materials
TABLE 2

C. Fixtures, Tools, Test and Support Equipment


REFERENCE DESIGNATION
wooden scraper
Fixtures, Tools, Test and Support Equipment
TABLE 3

D. Referenced Information
REFERENCE DESIGNATION
TASK 52-31-12-000-801-A01 Removal and Disassembly of the Insulation
TASK 52-31-12-100-801-A01 Cleaning
TASK 52-31-12-380-801-A01 Protective Treatment
TASK 52-31-12-400-801-A01 Assembly and Installation of the Insulation and Door Seal
SRM 51-40-00
SRM 51-46-11
PMS 01-04-25
PMS 01-05-47
PMS 01-05-66
FIGURE 52-31-12-991-038-A FIGURE 52-31-12-991-038-A-Replacement of the Outer Hinge
Assembly
FIGURE 52-31-12-991-039-A FIGURE 52-31-12-991-039-A-Replacement of the Inner Hinge
Assembly
FIGURE 52-31-12-991-039-B FIGURE 52-31-12-991-039-B-Replacement of the Inner Hinge
Assembly
FIGURE 52-31-12-991-039-B FIGURE 52-31-12-991-039-B-Replacement of the Inner Hinge
Assembly
FIGURE 52-31-12-991-040-A FIGURE 52-31-12-991-040-A-Replacement of the Middle Hinge
Assembly
FIGURE 52-31-12-991-040-B FIGURE 52-31-12-991-040-B-Replacement of the Middle Hinge
Assembly

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REFERENCE DESIGNATION
FIGURE 52-31-12-991-040-B FIGURE 52-31-12-991-040-B-Replacement of the Middle Hinge
Assembly
Referenced Information
TABLE 4

3. Job Setup

WARNING : BE CAREFUL WHEN YOU USE SOLVENTS/CLEANING AGENTS, SEALANTS AND


OTHER MATERIALS. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS
AND THE LOCAL REGULATIONS. MAKE SURE THAT THERE IS A GOOD FLOW
OF AIR THROUGH THE WORK AREA. DO NOT BREATHE THE FUMES. DO NOT
SMOKE. DO NOT USE THESE MATERIALS NEAR A FLAME, SPARKS OR
SOURCES OF HEAT. USE PROTECTIVE CLOTHING, GOGGLES AND GLOVES. IF
YOU GET ONE OF THESE MATERIALS ON YOUR SKIN OR IN YOUR EYES,
FLUSH IT AWAY WITH A FLOW OF CLEAN WATER. IF YOU GET ONE OF
THESE MATERIALS IN YOUR MOUTH, GET IMMEDIATE MEDICAL AID. IN
GENERAL, THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANTS.

CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.

Subtask 52-31-12-000-008-A01
A. Preliminary Procedures
(1) Remove only those parts of the insulation that you must remove to get access to the
component, see DISASSEMBLY TASK 52-31-12-000-801-A01.
(2) Put a protective cover with Material No. 08-074 Masking Tape on the area adjacent to the
repair.
4. Procedure

Subtask 52-31-12-350-007-A01
A. Replacement of the Outer Hinge Assemblies

NOTE : The hinge assembly is shown as (4) in the FIGURE 52-31-12-991-038-A and as 04-020
or 04-090 in the IPL_FIGURE_04.
(1) Remove the hinge assembly 04-090 or 04-020 as follows:

NOTE : Make sure that a minimum of two of the initially installed hinge assemblies,
04-040, 04-060 are fully installed.

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(a) Remove the screws 04-190, 04-220, 04-230, 04-260 or 04-270 , the washers 04-200,
04-240 and the nuts 04-210, 04-250.
(b) Discard the nuts 04-210, 04-250.
(c) Remove the hinge assembly 04-090 or 04-020.
(d) Remove the shims 04-130, 04-160. Cut the shim on the adjacent hinge if necessary.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(2) Remove the remaining sealant with a wooden scraper or a plastic scraper and clean the
door structure in the area of the hinge assembly with Material No. 11-003 Methyl-Ethyl-
Ketone. See CLEANING TASK 52-31-12-100-801-A01.
(3) Transfer the bore holes to the new hinge assembly 04-090 or 04-020 as follows:
(a) Temporarily install the new hinge assembly 04-090 or 04-020 in the installation
position on the cargo door structure.
(b) Install a pin (1) with a diameter between 11.082 mm and 11.1 mm (0.436 in and
0.437 in) to align the new hinge assembly 04-090 in the correct installation position
on the hinge line. See FIGURE 52-31-12-991-038-A.
(c) Use a feeler gage to measure the gap between the hinge assembly 04-090 or 04-020
and the cargo door structure. Measure the gap at four points on the edges of the
hinge assembly 04-090 or 04-020.
(d) Make sure that the hinge assembly (4) is parallel to the longeron (11) and the door
skin (10). See FIGURE 52-31-12-991-038-A, Section E-E.
(e) Make a decision which shims (8) and (9) are necessary, see FIGURE
52-31-12-991-038-A, in relation to the measured gap thickness, see TABLE 5.
THICKNESS WIDTH LENGTH
IPL FIG. - ITEM millimeters millimeters millimeters
(inches) (inches) (inches)
04-136 0.1 54.5 177.7
(0.0039) (2.1457) (6.9960)
04-166 25.0 147.7
(0.9842) (5.8149)
04-130 0.2 54.5 177.7
(0.0079) (2.1457) (6.9960)
04-160 25.0 147.7
(0.9842) (5.8149)
04-137 0.3 54.5 177.7
(0.0118) (2.1457) (6.9960)

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THICKNESS WIDTH LENGTH


IPL FIG. - ITEM millimeters millimeters millimeters
(inches) (inches) (inches)
04-167 25.0 147.7
(0.9842) (5.8149)
04-131 0.4 54.5 177.7
(0.0157) (2.1457) (6.9960)
04-161 25.0 147.7
(0.9842) (5.8149)
04-138 0.5 54.5 177.7
(0.0197) (2.1457) (6.9960)
04-168 25.0 147.7
(0.9842) (5.8149)
04-132 0.6 54.5 177.7
(0.0236) (2.1457) (6.9960)
04-162 25.0 147.7
(0.9842) (5.8149)
04-133 0.8 54.5 177.7
(0.0315) (2.1457) (6.9960)
04-163 25.0 147.7
(0.9842) (5.8149)
04-134 1.0 54.5 177.7
(.0394) (2.1457) (6.9960)
04-164 25.0 147.7
(0.9842) (5.8149)
04-135 1.2 54.5 177.7
(00472) (2.1457) (6.9960)
04-165 25.0 147.7
(0.9842) (5.8149)
Shims - Item Number According to the Dimensions
TABLE 5

(f) Temporarily hold the new shims (8) and (9) in the installation position between the
hinge assembly (4), the longeron (11) and the door skin (10).
(g) Make sure that dimension ’A’ between the new outer hinge assembly (4) and the
inner hinge assembly (3) is between 16.73 mm and 16.93 mm (0.6587 in and 0.6665
in). See FIGURE 52-31-12-991-038-A.

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(h) Transfer and drill pilot holes to the shims (8), (9) and the outer hinge assembly (4),
see PMS 01-04-25.

NOTE : The outer hinge assemblies 04-090, 04-020 are made of titanium.
(i) Remove the pin (1), the new outer hinge assembly (4) and the new shims (8), (9)
from the door structure.
(4) Drill the holes in the new shims (8) and (9) to the final diameter as follows:

NOTE : See SRM 51-40-00 for fasteners, hole and drill data.
(a) Drill the holes for the fasteners NSA5030-3-X and NSA5030-4-X, shown in the
FIGURE 52-31-12-991-038-A, as follows:
1 Drill the holes for the NSA5030-3-X fasteners to a diameter between 4.8 mm
and 5.0 mm (0.1890 and 0.1969 in), see PMS 01-04-25.
2 Drill the holes for the NSA5030-4-X fasteners to a diameter between 6.327 mm
and 6.527 mm (0.2491 in and 0.2570 in), see PMS 01-04-25.
(b) Deburr the holes, see PMS 01-04-25.
(5) Drill the holes in the outer hinge assembly (4) until their diameters are as follows:

NOTE : The outer hinge assemblies 04-090, 04-020 are made of titanium.

NOTE : See SRM 51-40-00 for fasteners, hole and drill data.
(a) Drill the holes for the fasteners NSA5030-3-X and NSA5030-4-X, shown in the
FIGURE 52-31-12-991-038-A, as follows:
1 Drill the holes for the NSA5030-3-X fasteners to a diameter between 4.8 mm
and 4.818 mm (0.1890 in and 0.1897 in), see PMS 01-04-25.
2 Drill the holes for the NSA5030-4-X fasteners to a diameter between 6.327 mm
and 6.342 mm (0.2491 in and 0.2497 in) , see PMS 01-04-25.
(b) Deburr the holes, see PMS 01-04-25.
(6) Make sure that the bore holes in the new hinge assembly 04-090 or 04-020 align with the
bore holes in the door structure and that you can install all the screws 04-190, 04-220,
04-230, 04-260 or 04-270.
(a) If you cannot install one of the screws 04-190, 04-220, 04-230, 04-260 , 04-270 for
the aft hinge assembly because the bore hole in the door structure does not align with
the bore hole in the hinge assembly 04-090 or 04-020, drill this bore hole for an
Oversize Fastener or Oversize Fastener as follows:

NOTE : See SRM 51-40-00 for fasteners, hole and drill data.
1 Temporarily install the new hinge assembly 04-090 or 04-020 and the new shims
(8) and (9) in the installation position on the cargo door structure.

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2 Install a pin (1) with a diameter of between 11.082 mm and 11.1 mm (0.436 in
and 0.437 in) to align the new hinge assembly 04-090 or 04-020 in the correct
installation position on the hinge line. See FIGURE 52-31-12-991-038-A.
3 Drill the holes for the Oversize Fastener through the hinge assembly (4) and the
door structure as follows:
a For the 1st oversize, drill to a diameter between 5.159 mm and 5.179 mm
(0.2031 in and 0.2039 in), see PMS 01-04-25.
b If necessary, for the 2nd oversize, drill to a diameter between 5.582 mm
and 5.602 mm (0.2206 in and 0.2189 in), see PMS 01-04-25.
4 Drill the holes for the Oversize Fastener through the hinge assembly (4) and the
door structure as follows:
a For the 1st oversize, drill to a diameter between 6.683 mm and 6.705 mm
(0.2631 in and 0.2640 in), see PMS 01-04-25.
b If necessary, for the 2nd oversize, drill to a diameter between 7.106 mm
and 7.128 mm (0.2798 in and 0.2806 in), see PMS 01-04-25.
(b) Remove the pin (1), the new outer hinge assembly (4) and the new shims (8), (9)
from the door structure.
(c) Deburr the holes, see PMS 01-04-25.
(7) Countersink the holes in the outer hinge assembly (4) as follows:

NOTE : See SRM 51-46-11 for how to countersink holes in metallic structure.
(a) Countersink the holes for the fasteners NSA5030-3-X and NSA5030-4-X, shown in
FIGURE 52-31-12-991-038-A, as follows:
1 Countersink the holes for the NSA5030-3-X fasteners to a diameter between
9.525 mm and 9.830 mm (0.375 and 0.387 in) and at an angle of 100˚, see
PMS 01-04-25.
2 Countersink the holes for the NSA5030-4-X fasteners to a diameter between
12.598 mm and 12.954 mm (0.496 and 0.506 in) and at an angle of 100˚, see
PMS 01-04-25.
(8) Remove all unwanted material from the door structure. Use a vacuum cleaner.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(9) Clean the hinge assembly (4), the shims (8), (9) and the door structure in the area of the
hinge assembly with Material No. 11-003 Methyl-Ethyl-Ketone.
(10) Apply protective treatment to the hinge assembly (4) , the new shims (8), (9) and the door
structure in the area of the hinge assembly. See REPAIR TASK 52-31-12-380-801-A01.

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(11) Install the new hinge assembly (4) and the new shims (8), (9) as follows:

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(a) Clean the hinge assembly (2), the screws 04-190, 04-220, 04-230, 04-260 or 04-270 ,
the washers 04-200, 04-240 and the nuts 04-210, 04-250, the new shims (8), (9) and
the door structure in the area of the hinge assembly with Material No. 11-003 Methyl-
Ethyl-Ketone.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-016 CORROSION


INHIBITING FILLET CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(b) Apply Material No. 09-016 Corrosion Inhibiting Fillet Consistency to the mating
surfaces of the hinge assembly (4), the new shims (8), (9), the longeron (11) and the
door skin (10). Fill the recess between the hinge assembly (4) and the door structure,
see FIGURE 52-31-12-991-038-A. For wet installation, see PMS 01-05-47.
(c) Put the hinge assembly (4) and the selected shims (8), (9) in the installation position.
(d) Install a pin (1) with a diameter of between 11.082 mm and 11.1 mm (0.436 in and
0.437 in) through the new hinge assembly 04-090 or 04-020 and the initially installed
hinge assembly 04-040 to align the hinge assembly.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-016 CORROSION


INHIBITING FILLET CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(e) Apply Material No. 09-016 Corrosion Inhibiting Fillet Consistency under the heads and
on the shafts of the screws 04-190, 04-220, 04-230, 04-260 (for the forward hinge
assembly only), 04-270 (for the aft hinge assembly only). For wet installation see
PMS 01-05-47.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(f) Clean the screws 04-190, 04-220, 04-230, 04-260 or 04-270 , the washers 04-200,
04-240 and the new nuts 04-210, 04-250 with Material No. 11-003 Methyl-Ethyl-
Ketone.
(g) Install the screws 04-190, 04-220, 04-230, 04-260 or 04-270, the washers 04-200,
04-240 and the new nuts 04-210, 04-250.

NOTE : If you install a 2nd Oversize Fastener , Oversize Fastener, you must use the
Washer and Washer.
(h) Torque the nuts 04-210, 04-250. See PMS 01-05-66.

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WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(i) Remove the unwanted Material No. 09-016 with Material No. 19-003 Lint-Free
Cotton Cloth soaked in Material No. 11-003 Methyl-Ethyl-Ketone.
(j) Remove the hinge pin (1).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-056 POLYSULFIDE


SEALANT FOR FILLING OF CAVITIES. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(12) Apply Material No. 09-056 Polysulfide Sealant for filling of cavities to the installed hinge
assembly 04-090 or 04-020 and fill the gaps between the hinge assembly 04-090 or 04-020,
the inner hinge assembly 04-040 and the end fitting 04-010 or 04-110.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(13) Clean the heads of the screws 04-190, 04-220, 04-230, 04-260 or04-270 , the washers
04-200, 04-240 and the nuts 04-210, 04-250 with Material No. 11-003 Methyl-Ethyl-
Ketone.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 16-002 POLYURETHANE


TOPCOAT GREY (FOR INTERNAL APPLIC.). OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(14) Apply Material No. 16-002 Polyurethane Topcoat Grey (for Internal Applic.) to the heads
of the screws 04-190, 04-220, 04-230, 04-260 or 04-270, the washers 04-200, 04-240, the
nuts 04-210, 04-250 and the dried material 09-056 and let it dry.

NOTE : Make sure that no drain holes are blocked.

**For PN’s D5237100000000 D5237100000200 D5237100000400 D5237100000800 D5237100001000


D5237100001051 D5237100001200 D5237100001400 D5237100001451 D5237100001600
D5237100001800 D5237100002000 D5237100002200 D5237100002400 D5237100002600
D5237100002800 D5237100003000

Subtask 52-31-12-350-009-A01
B. Replacement of the Inner Hinge Assemblies

NOTE : The hinge assembly is shown as (2) in the FIGURE 52-31-12-991-039-A and as 04-040
in the IPL_FIGURE_04.
(1) Remove the hinge assembly 04-040 as follows:

NOTE : Make sure that a minimum of two of the initially installed hinge assemblies
04-020, 04-060, 04-090 are fully installed.

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(a) Remove the screws 04-190, 04-230, 04-270, 04-220 or 04-340, the washers 04-240,
04-200 or 04-350 and the nuts 04-210, 04-250.
(b) Discard the nuts 04-210, 04-250.
(c) Remove the hinge assembly 04-040.
(d) Remove the shims 04-140, 04-170. Cut the shim on the adjacent hinge if necessary.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(2) Remove the remaining sealant with a wooden scraper or a plastic scraper and clean the
door structure in the area of the hinge assembly with Material No. 11-003 Methyl-Ethyl-
Ketone. See CLEANING TASK 52-31-12-100-801-A01.
(3) Transfer the bore holes to the new hinge assembly 04-040 as follows:
(a) Temporarily install the new hinge assembly 04-040 in its installation position on the
cargo door structure.
(b) Install a pin (6) with a diameter of between 11.082 mm and 11.1 mm (0.436 in and
0.437 in) to align the new hinge assembly (2) in the correct installation position on
the hinge line. See FIGURE 52-31-12-991-039-A.
(c) Use a feeler gage to measure the gap between the hinge assembly 04-040 and the
cargo door structure. Measure the gap at four points on the edges of the hinge
assembly 04-040.
(d) Make sure that the hinge assembly (2) is parallel to the longeron (3) and the door
skin (5). See FIGURE 52-31-12-991-039-A, Section A-A.
(e) Make a decision about which shims (1) and (4) are necessary, see FIGURE
52-31-12-991-039-A, in relation to the measured gap thickness, see TABLE 6.
THICKNESS WIDTH LENGTH
IPL FIG. - Item millimeters millimeters millimeters
(inches) (inches) (inches)
04-146 0.1 54.5 399.0
(0.0039) (2.1457) (15.7086)
04-176 25.0 399.0
(0.9842) (15.7086)
04-140 0.2 54.5 399.0
(0.0079) (2.1457) (15.7086)
04-170 25.0 399.0
(0.9842) (15.7086)
04-147 0.3 54.5 399.0
(0.0118) (2.1457) (15.7086)

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IPL FIG. - Item millimeters millimeters millimeters
(inches) (inches) (inches)
04-177 25.0 399.0
(0.9842) (15.7086)
04-141 0.4 54.5 399.0
(0.0157) (2.1457) (15.7086)
04-171 25.0 399.0
(0.9842) (15.7086)
04-148 0.5 54.5 399.0
(0.0197) (2.1457) (15.7086)
04-178 25.0 399.0
(0.9842) (15.7086)
04-142 0.6 54.5 399.0
(0.0236) (2.1457) (15.7086)
04-172 25.0 399.0
(0.9842) (15.7086)
04-143 0.8 54.5 399.0
(0.0315) (2.1457) (15.7086)
04-173 25.0 399.0
(0.9842) (15.7086)
04-144 1.0 54.5 399.0
(0.0394) (2.1457) (15.7086)
04-174 25.0 399.0
(0.9842) (15.7086)
04-145 1.2 54.5 399.0
(0.0472) (2.1457) (15.7086)
04-175 25.0 399.0
(0.9842) (15.7086)
Shims - Item Number According to the Dimensions
TABLE 6

(f) Temporarily install the new shims (1) and (4) in the installation position between the
hinge assembly (2), the longeron (3) and the door skin (5).
(g) Make sure that dimensions ’A’ and ’B’ between the new inner hinge assembly (2), the
middle hinge assembly 04-060, (7) and the outer hinge assembly (8) are between
16.73 mm and 16.93 mm (0.6587 in and 0.6665 in). See FIGURE 52-31-12-991-039-
A.

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(h) Transfer and drill pilot holes to the shims (1), (4) and the inner hinge assembly (2),
see PMS 01-04-25.
(i) Remove the pin (6), the new inner hinge assembly (2) and the new shims (1), (4)
from the door structure.
(4) Drill the holes in the new shims (1), (4) until their diameters are as follows:

NOTE : See SRM 51-40-00 for fasteners, hole and drill data.
(a) Drill the holes for the fasteners NSA5030-3-X and NSA5030-4-X shown in the
FIGURE 52-31-12-991-039-A as follows:
1 Drill the holes for the NSA5030-3-X fasteners to a diameter between 4.8 mm
and 5.0 mm (0.18901 in and 0.1969 in), see PMS 01-04-25.
2 Drill the holes for the fasteners NSA5030-4-X to a diameter between 6.327 mm
and 6.527 mm (0.2491 in and 0.2570 in), see PMS 01-04-25.
(b) Deburr the holes, see PMS 01-04-25.
(5) Drill the holes in the inner hinge assembly 04-040 until their diameters are as follows:

NOTE : See SRM 51-40-00 for fasteners, hole and drill data.
(a) Drill the holes for the fasteners NSA5030-3-X and NSA5030-4-X shown in the
FIGURE 52-31-12-991-039-A as follows:
1 Drill the holes for the NSA5030-3-X fasteners to a diameter between 4.803 mm
and 4.818 mm (0.1891 in and 0.1899 in), see PMS 01-04-25.
2 Drill the holes for the NSA5030-4-X fasteners to a diameter between 6.327 mm
and 6.347 mm (0.2491 in and 0.2499 in), see PMS 01-04-25.
(b) Deburr the holes, see PMS 01-04-25.
(6) Make sure that the holes in the new hinge assembly 04-040 align with the holes in the door
structure and that you can install all the screws 04-190, 04-220 or 04-340, 04-230, 04-270.
(a) If you cannot install one of the screws 04-190, 04-220 or 04-340, 04-230, 04-270,
because the holes in the door structure do not align with the holes in the hinge
assembly 04-040, drill these holes for an Oversize Fastener or Oversize Fastener as
follows:

NOTE : See SRM 51-40-00 for fasteners, hole and drill data.
1 Temporarily install the new hinge assembly (2) and the new shims (1) and (4) in
the installation position on the cargo door structure.
2 Install a pin (6) with a diameter between 11.082 mm and 11.1 mm (0.436 in and
0.437 in) to align the new hinge assembly (2) in the correct installation position
on the hinge line. See FIGURE 52-31-12-991-039-A.

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3 Drill the holes for the oversize fasteners Oversize Fastener through the hinge
assembly 04-040 and the door structure as follows:
a For the 1st oversize, drill to a diameter between 5.159 mm and 5.179 mm
(0.2031 in and 0.2039 in), see PMS 01-04-25.
b For the 2nd oversize, drill to a diameter between 5.582 mm and 5.602 mm
(in 0.2189 and 0.2206 in), see PMS 01-04-25.
4 Drill the holes for the oversize fasteners Oversize Fastener through the hinge
assembly 04-040 and the door structure as follows:
a For the 1st oversize, drill to a diameter between 6.683 mm and 6.705 mm
(0.2631 in and 0.2640 in), see PMS 01-04-25.
b For the 2nd oversize, drill to a diameter between 7.106 mm and 7.128 mm
(0.2798 in and 0.2806 in), see PMS 01-04-25.
(b) Remove the pin (6), the new hinge assembly (2) and the new shims (1), (4) from the
door structure.
(c) Deburr the holes, see PMS 01-04-25.
(7) Countersink the holes in the inner hinge assembly (2) as follows:

NOTE : See SRM 51-46-11 for how to countersink holes in metallic structure.
(a) Countersink the holes for the fasteners NSA5030-3-X and NSA5030-4-X shown in the
FIGURE 52-31-12-991-039-A as follows:
1 Countersink the holes for the NSA5030-3-X fasteners to a diameter between
9.525 mm and 9.830 mm (0.375 and 0.387 in) at an angle of 100˚, see PMS
01-04-25.
2 Countersink the holes for the NSA5030-4-X fasteners to a diameter between
12.598 mm and 12.954 mm (0.496 and 0.510 in) at an angle of 100˚, see PMS
01-04-25.
(8) Remove all unwanted material from the door structure. Use a vacuum cleaner.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(9) Clean the hinge assembly 04-040, the shims (1), (4) and the door structure in the area of
the hinge assembly with Material No. 11-003 Methyl-Ethyl-Ketone.
(10) Apply protective treatment to the hinge assembly 04-040, the new shims (1), (4) and the
door structure in the area of the hinge assembly. See REPAIR TASK 52-31-12-380-801-
A01.
(11) Install the new hinge assembly 04-040 and the new shims (1), (4) as follows:

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.

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(a) Clean the hinge assembly 04-040, the screws 04-190, 04-220 or 04-340, 04-230,
04-270, the washers 04-200 or 04-350, 04-240 and the nuts 04-210, 04-250, the new
shims (1), (4) and the door structure in the area of the hinge assembly with Material
No. 11-003 Methyl-Ethyl-Ketone.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-016 CORROSION


INHIBITING FILLET CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(b) Apply Material No. 09-016 Corrosion Inhibiting Fillet Consistency to the mating
surfaces of the hinge assembly (2) the new shims (1), (4), the longeron (3) and the
door skin (5). Fill the recess between the hinge assembly (2) and the door structure,
see FIGURE 52-31-12-991-039-A. For wet installation, see PMS 01-05-47.
(c) Put the hinge assembly (2) and the selected shims (1), (4) in the installation position.
(d) Install a pin (6) with a diameter between 11.082 mm and 11.1 mm (0.436 in and
0.437 in) through the initially installed hinge assemblies and the new hinge assembly
04-040 to align it with the other hinge assemblies.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-016 CORROSION


INHIBITING FILLET CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(e) Apply Material No. 09-016 Corrosion Inhibiting Fillet Consistency under the heads and
on the shafts of the screws 04-190, 04-220 or 04-340, 04-230, 04-270. For wet
installation, see PMS 01-05-47.
(f) Install the screws 04-190, 04-220 or 04-340, 04-230, 04-270, the washers 04-200 or
04-350, 04-240 and the new nuts 04-210, 04-250.

NOTE : If you install a 2nd Oversize Fastener , Oversize Fastener you must use the
Washer and Washer.
(g) Torque the nuts 04-210, 04-250. See PMS 01-05-66.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(h) Remove the unwanted Material No. 09-016 with Material No. 19-003 Lint-Free
Cotton Cloth soaked in Material No. 11-003 Methyl-Ethyl-Ketone.
(i) Remove the pin (6).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-056 POLYSULFIDE


SEALANT FOR FILLING OF CAVITIES. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.

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(12) Apply Material No. 09-056 Polysulfide Sealant for filling of cavities to the installed hinge
assembly 04-040 and fill the gaps between the outer hinge assembly 04-090 or 04-020 and
the middle hinge assembly 04-060.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(13) Clean the heads of the screws 04-190, 04-220 or 04-340, 04-230, 04-270, the washers
04-200 or 04-350, 04-240 and the nuts 04-210, 04-250 with Material No. 11-003 Methyl-
Ethyl-Ketone.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 16-002 POLYURETHANE


TOPCOAT GREY (FOR INTERNAL APPLIC.). OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(14) Apply Material No. 16-002 Polyurethane Topcoat Grey (for Internal Applic.) to the heads
of the screws 04-190, 04-220 or 04-340, 04-230, 04-270, the washers 04-200 or 04-350,
04-240, the nuts 04-210, 04-250 and the dried material 09-056 and let it dry.

NOTE : Make sure that no drain holes are blocked.

**For PN’s D5237100003200 D5237100003400

Subtask 52-31-12-350-009-C01
C. Replacement of the Inner Hinge Assemblies

NOTE : The hinge assembly is shown as (2) in the FIGURE 52-31-12-991-039-B and as 04-040
in the IPL_FIGURE_04.
(1) Remove the hinge assembly 04-040 as follows:

NOTE : Make sure that at a minimum of two of the initially installed hinge assemblies
04-020, 04-060, 04-090 are fully installed.
(a) Remove the screws 04-190, 04-220 or 04-340, 04-230, 04-270, the washers 04-200 or
04-350, 04-240 and the nuts 04-210, 04-250.
(b) Discard the nuts 04-210, 04-250.
(c) Remove the hinge assembly 04-040.
(d) Remove the shims 04-140, 04-170. Cut the shim on the adjacent hinge if necessary.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(2) Remove the remaining sealant with a wooden scraper or a plastic scraper and clean the
door structure in the area of the hinge assembly with Material No. 11-003 Methyl-Ethyl-
Ketone. See CLEANING TASK 52-31-12-100-801-A01.

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(3) Transfer the bore holes to the new hinge assembly 04-040 as follows:
(a) Temporarily install the new hinge assembly 04-040 in its installation position on the
cargo door structure.
(b) Install a pin (6) with a diameter between 11.082 mm and 11.1 mm (0.436 in and
0.437 in) to align the new hinge assembly (2) in the correct installation position on
the hinge line. See FIGURE 52-31-12-991-039-B.
(c) Use a feeler gage to measure the gap between the hinge assembly 04-040 and the
cargo door structure. Measure the gap at four points on the edges of the hinge
assembly 04-040.
(d) Make sure that the hinge assembly (2) is parallel to the longeron (3) and the door
skin (5). See FIGURE 52-31-12-991-039-B, Section A-A.
(e) Make a decision about which shims (1) and (4) are necessary, see FIGURE
52-31-12-991-039-B, in relation to the measured gap thickness, see TABLE 7.
THICKNESS WIDTH LENGTH
IPL FIG. - Item millimeters millimeters millimeters
(inches) (inches) (inches)
04-146 0.1 54.5 399.0
(0.0039) (2.1457) (15.7086)
04-176 25.0 399.0
(0.9842) (15.7086)
04-140 0.2 54.5 399.0
(0.0079) (2.1457) (15.7086)
04-170 25.0 399.0
(0.9842) (15.7086)
04-147 0.3 54.5 399.0
(0.0118) (2.1457) (15.7086)
04-177 25.0 399.0
(0.9842) (15.7086)
04-141 0.4 54.5 399.0
(0.0157) (2.1457) (15.7086)
04-171 25.0 399.0
(0.9842) (15.7086)
04-148 0.5 54.5 399.0
(0.0197) (2.1457) (15.7086)
04-178 25.0 399.0
(0.9842) (15.7086)
04-142 0.6 54.5 399.0
(0.0236) (2.1457) (15.7086)

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THICKNESS WIDTH LENGTH


IPL FIG. - Item millimeters millimeters millimeters
(inches) (inches) (inches)
04-172 25.0 399.0
(0.9842) (15.7086)
04-143 0.8 54.5 399.0
(0.0315) (2.1457) (15.7086)
04-173 25.0 399.0
(0.9842) (15.7086)
04-144 1.0 54.5 399.0
(0.0394) (2.1457) (15.7086)
04-174 25.0 399.0
(0.9842) (15.7086)
04-145 1.2 54.5 399.0
(0.0472) (2.1457) (15.7086)
04-175 25.0 399.0
(0.9842) (15.7086)
Shims - Item Number According to the Dimensions
TABLE 7

(f) Temporarily install the new shims (1) and (4) in the installation position between the
hinge assembly (2), the longeron (3) and the door skin (5).
(g) Make sure that the dimensions ’A’ and ’B’ between the new inner hinge assembly (2),
the middle hinge assembly (7) and the outer hinge assembly (8) are between 16.73
mm and 16.93 mm (0.6587 in and 0.6665 in). See FIGURE 52-31-12-991-039-B.
(h) Transfer and drill pilot holes in the shims (1), (4) and in the inner hinge assembly (2),
see PMS 01-04-25.
(i) Remove the pin (6), the new inner hinge assembly (2) and the new shims (1), (4)
from the door structure.
(4) Drill the holes in the new shims (1), (4) until their diameters are as follows:

NOTE : See SRM 51-40-00 for fasteners, hole and drill data.
(a) Drill the holes for the fasteners NSA5030-3-X, NSA5030-4-X and NAS1154-11 shown
in FIGURE 52-31-12-991-039-B as follows:
1 Drill the holes for the fasteners NSA5030-3-X to a diameter between 4.8 mm
and 5.0 mm (0.1890 in and 0.1969 in), see PMS 01-04-25.
2 Drill the holes for the fasteners NSA5030-4-X and NAS1154-11 to a diameter
between 6.327 mm and 6.527 mm (0.2491 in and 0.2570 in), see PMS 01-04-25.

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(b) Deburr the holes, see PMS 01-04-25.


(5) Drill the holes in the inner hinge assembly 04-040 until their diameters are as follows:

NOTE : See SRM 51-40-00 for fasteners, hole and drill data.
(a) Drill the holes for the fasteners NSA5030-3-X, NSA5030-4-X and NAS1154-11 shown
in the FIGURE 52-31-12-991-039-B as follows:
1 Drill the holes for the fasteners NSA5030-3-X to a diameter between 4.803 mm
and 4.823 mm (0.1891 in and 0.1899 in), see PMS 01-04-25.
2 Drill the holes for the fasteners NSA5030-4-X and NAS1154-11 to a diameter
between 6.327 mm and 6.347 mm (0.2491 in and 0.2499 in), see PMS 01-04-25.
(b) Deburr the holes, see PMS 01-04-25.
(6) Make sure that the holes in the new hinge assembly (2) align with the holes in the door
structure and that you can install all the screws 04-190, 04-220 or 04-340, 04-230, 04-270.
(a) If you cannot install one of the screws 04-190, 04-220 or 04-340, 04-230, 04-270
because the holes in the door structure do not align with the holes in the hinge
assembly (2), drill these holes for an Oversize Fastener , Oversize Fastener orOversize
Fastener as follows:

NOTE : See SRM 51-40-00 for fasteners, hole and drill data.
1 Temporarily install the new hinge assembly (2) and the new shims (1) and (4) in
the installation position on the cargo door structure.
2 Install a pin (6) with a diameter between 11.082 mm and 11.1 mm (0.436 in and
0.437 in) to align the new hinge assembly (2) in the correct installation position
on the hinge line. See FIGURE 52-31-12-991-039-B.
3 Drill the holes for the Oversize Fastener through the hinge assembly (2) and the
door structure as follows:
a For the 1st oversize, drill to a diameter between 5.159 mm and 5.179 mm
(0.2031 in and 0.2039 in), see PMS 01-04-25.
b For the 2nd oversize, drill to a diameter between 5.582 mm and 5.602 mm
(0.2206 in and 0.2189 in), see PMS 01-04-25.
4 Drill the holes for the Oversize Fastener or Oversize Fastener through the hinge
assembly (2) and the door structure as follows:
a For the 1st oversize, drill to a diameter between 6.683 mm and 6.705 mm
(0.2631 in and 0.2640 in), see PMS 01-04-25.
b For the 2nd oversize, drill to a diameter between 7.106 mm and 7.128 mm
(0.2798 in and 0.2806 in), see PMS 01-04-25.
(b) Remove the pin (6), the new hinge assembly (2) and the new shims (1), (4) from the
door structure.

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(c) Deburr the holes, see PMS 01-04-25.


(7) Countersink the holes in the inner hinge assembly (2) as follows:

NOTE : See SRM 51-46-11 for how to countersink holes in metallic structure.
(a) Countersink the holes for the fasteners NSA5030-3-X, NSA5030-4-X and NAS1154-11
shown in the FIGURE 52-31-12-991-039-B as follows:
1 Countersink the holes for the fasteners NSA5030-3-X to a diameter between
9.525 mm and 9.830 mm (0.375 and 0.387 in) and at an angle of 100˚, see
PMS 01-04-25.
2 Countersink the holes for the fasteners NSA5030-4-X and NAS1154-11 to a
diameter between 12.598 mm and 12.954 mm (0.496 in and 0.510 in) and at an
angle of 100˚, see PMS 01-04-25.
(8) Remove all unwanted material from the door structure. Use a vacuum cleaner.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(9) Clean the hinge assembly 04-040, the shims (1), (4) and the door structure in the area of
the hinge assembly with Material No. 11-003 Methyl-Ethyl-Ketone.
(10) Apply protective treatment to the hinge assembly 04-040 , the new shims (1), (4) and the
door structure in the area of the hinge assembly. See REPAIR TASK 52-31-12-380-801-
A01.
(11) Install the new hinge assembly 04-040 and the new shims (1), (4) as follows:

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(a) Clean the hinge assembly 04-040, the screws 04-190, 04-220 or 04-350, 04-230,
04-270, the washers 04-200 or 04-350, 04-240 and the new nuts 04-210, 04-250, the
new shims (1), (4) and the door structure in the area of the hinge assembly with
Material No. 11-003 Methyl-Ethyl-Ketone.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-016 CORROSION


INHIBITING FILLET CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(b) Apply Material No. 09-016 Corrosion Inhibiting Fillet Consistency to the mating
surfaces of the hinge assembly (2), the new shims (1), (4), the longeron (3) and the
door skin (5). Fill the recess between the hinge assembly (2) and the door structure,
see FIGURE 52-31-12-991-039-B. For wet installation, see PMS 01-05-47.
(c) Put the hinge assembly (2) and the selected shims (1), (4), in their installation
positions.

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(d) Install a pin (6) with a diameter between 11.082 mm and 11.1 mm (0.436 in and
0.437 in) through the initially installed hinge assemblies and the new hinge assembly
(2) to align it with the other hinge assemblies.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-016 CORROSION


INHIBITING FILLET CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(e) Apply Material No. 09-016 Corrosion Inhibiting Fillet Consistency under the heads and
on the shafts of the screws 04-190, 04-220 or 04-340, 04-230, 04-270. For wet
installation, see PMS 01-05-47.
(f) Install the screws 04-190, 04-220 or 04-340, 04-230, 04-270, the washers 04-200 or
04-350, 04-240 and the new nuts 04-210, 04-250.

NOTE : If you install a 2nd Oversize Fastener or Oversize Fastener, you must use
the Washer and Washer.
(g) Torque the screw 04-340 to 2 daNm (177.015 lbf.in).
(h) Torque the nuts 04-210, 04-250. See PMS 01-05-66.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(i) Remove the unwanted Material No. 09-016 with a Material No. 19-003 Lint-Free
Cotton Cloth soaked in Material No. 11-003 Methyl-Ethyl-Ketone.
(j) Remove the pin (6).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-056 POLYSULFIDE


SEALANT FOR FILLING OF CAVITIES. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(12) Apply Material No. 09-056 Polysulfide Sealant for filling of cavities to the installed hinge
assembly 04-040 and fill the gaps between the outer hinge assembly 04-090 or 04-020 and
the middle hinge assembly 04-060.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(13) Clean the heads of the screws 04-190, 04-220 or 04-340, 04-230, 04-270, the washers
04-200 or 04-350, 04-250 and the new nuts 04-210, 04-250 with Material No. 11-003
Methyl-Ethyl-Ketone.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 16-002 POLYURETHANE


TOPCOAT GREY (FOR INTERNAL APPLIC.). OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.

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(14) Apply Material No. 16-002 Polyurethane Topcoat Grey (for Internal Applic.) to the heads
of the screws 04-190, 04-220 or 04-340, 04-230, 04-270, the washers 04-200 or 04-350,
04-250, the new nuts 04-210, 04-250 and the dried material 09-056 and let it dry.

NOTE : Make sure that no drain holes are blocked.

**For PN’s D5237100003451

Subtask 52-31-12-350-009-D01
D. Replacement of the Inner Hinge Assemblies

NOTE : The hinge assembly is shown as (2) in the FIGURE 52-31-12-991-039-B and as 04-040
in the IPL_FIGURE_04.
(1) Remove the hinge assembly 04-040 as follows:

NOTE : Make sure that a minimum of two of the initially installed hinge assemblies
04-020, 04-060, 04-090 are fully installed.
(a) Remove the bolts 04-320, 04-310, 04-300 or the screws 04-190, 04-220 , the screws
04-230, 04-270, the washers 04-200 or 04-330, 04-240 and the nuts 04-210 or 04-290,
04-250.
(b) Discard the nuts 04-210 or 04-290, 04-250.
(c) Remove the hinge assembly 04-040.
(d) Remove the shims 04-140, 04-170. Cut the shim on the adjacent hinge if necessary.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(2) Remove the remaining sealant with a wooden scraper or a plastic scraper and clean the
door structure in the area of the hinge assembly with Material No. 11-003 Methyl-Ethyl-
Ketone. See CLEANING TASK 52-31-12-100-801-A01.
(3) Transfer the bore holes to the new hinge assembly 04-040 as follows:
(a) Temporarily install the new hinge assembly 04-040 in its installation position on the
cargo door structure.
(b) Install a pin (6) with a diameter between 11.082 mm and 11.1 mm (0.436 in and
0.437 in) to align the new hinge assembly (2) in the correct installation position on
the hinge line. See FIGURE 52-31-12-991-039-B.
(c) Use a feeler gage to measure the gap between the hinge assembly 04-040 and the
cargo door structure. Measure the gap at four points on the edges of the hinge
assembly 04-040.
(d) Make sure that the hinge assembly (2) is parallel to the longeron (3) and the door
skin (5). See FIGURE 52-31-12-991-039-B, Section A-A.

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(e) Make a decision about which shims (1) and (4) are necessary, see FIGURE
52-31-12-991-039-B, in relation to the measured gap thickness, see TABLE 8.
THICKNESS WIDTH LENGTH
IPL FIG. - Item millimeters millimeters millimeters
(inches) (inches) (inches)
04-146 0.1 54.5 399.0
(0.0039) (2.1457) (15.7086)
04-176 25.0 399.0
(0.9842) (15.7086)
04-140 0.2 54.5 399.0
(0.0079) (2.1457) (15.7086)
04-170 25.0 399.0
(0.9842) (15.7086)
04-147 0.3 54.5 399.0
(0.0118) (2.1457) (15.7086)
04-177 25.0 399.0
(0.9842) (15.7086)
04-141 0.4 54.5 399.0
(0.0157) (2.1457) (15.7086)
04-171 25.0 399.0
(0.9842) (15.7086)
04-148 0.5 54.5 399.0
(0.0197) (2.1457) (15.7086)
04-178 25.0 399.0
(0.9842) (15.7086)
04-142 0.6 54.5 399.0
(0.0236) (2.1457) (15.7086)
04-172 25.0 399.0
(0.9842) (15.7086)
04-143 0.8 54.5 399.0
(0.0315) (2.1457) (15.7086)
04-173 25.0 399.0
(0.9842) (15.7086)
04-144 1.0 54.5 399.0
(0.0394) (2.1457) (15.7086)
04-174 25.0 399.0
(0.9842) (15.7086)
04-145 1.2 54.5 399.0
(0.0472) (2.1457) (15.7086)

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THICKNESS WIDTH LENGTH


IPL FIG. - Item millimeters millimeters millimeters
(inches) (inches) (inches)
04-175 25.0 399.0
(0.9842) (15.7086)
Shims - Item Number According to the Dimensions
TABLE 8

(f) Temporarily install the new shims (1) and (4) in the installation position between the
hinge assembly (2), the longeron (3) and the door skin (5).
(g) Make sure that dimensions ’A’ and ’B’ between the new inner hinge assembly (2), the
middle hinge assembly (7) and the outer hinge assembly (8) are between 16.73 mm
and 16.93 mm (0.6587 in and 0.6665 in). See FIGURE 52-31-12-991-039-B.
(h) Transfer and drill pilot holes in the shims (1), (4) and the inner hinge assembly (2),
see PMS 01-04-25.
(i) Remove the pin (6), the new inner hinge assembly (2) and the new shims (1), (4)
from the door structure.
(4) Drill the holes in the new shims (1), (4) until their diameters are as follows:

NOTE : See SRM 51-40-00 for fasteners, hole and drill data.
(a) Drill the holes for the fasteners NSA5030-3-X, NSA5030-4-X, NAS1154-11 and
NAS1790V4RXXX shown in the FIGURE 52-31-12-991-039-B as follows:
1 Drill the holes for the fasteners NSA5030-3-X to a diameter between 4.8 mm
and 5.0 mm (0.1890 in and 0.1969 in), see PMS 01-04-25.
2 Drill the holes for the fasteners NSA5030-4-X and NAS1790V4RXXX to a
diameter between 6.327 mm and 6.527 mm (0.2491 in and 0.2570 in), see PMS
01-04-25.
(b) Deburr the holes, see PMS 01-04-25.
(5) Drill the holes in the inner hinge assembly 04-040 until their diameters are as follows:

NOTE : See SRM 51-40-00 for fasteners, hole and drill data.
(a) Drill the holes for the fasteners NSA5030-3X, NSA5030-4-X, and NAS1790V4RXXX
shown in the FIGURE 52-31-12-991-039-B as follows:
1 Drill the holes for the fasteners NSA5030-3-X to a diameter between 4.803 mm
and 4.823 mm (0.1891 in and 0.1899 in), see PMS 01-04-25.
2 Drill the holes for the fasteners NSA5030-4-X and NAS1790V4RXXX to a
diameter between 6.327 mm and 6.347 mm (0.2491 in and 0.2499 in), see PMS
01-04-25.

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(b) Deburr the holes, see PMS 01-04-25.


(6) Make sure that the holes in the new hinge assembly (2) align with the holes in the door
structure and that you can install all the bolts 04-320, 04-310, 04-300 or the screws
04-190, 04-220 and the screws 04-230, 04-270.
(a) If you cannot install one of the bolts 04-320, 04-310, 04-300 or screws 04-190, 04-220
and the screws 04-230, 04-270 because the hole in the door structure does not align
with the hinge assembly (2), drill this hole for an Oversize Fastener or Oversize
Fastener or Oversize Fastener as follows:

NOTE : See SRM 51-40-00 for fasteners, hole and drill data.
1 Temporarily install the new hinge assembly (2) and the new shims (1) and (4) in
the installation position on the cargo door structure.
2 Install a pin (6) with a diameter between 11.082 mm and 11.1 mm (0.436 in and
0.437 in) to align the new hinge assembly (2) in the correct installation position
on the hinge line. See FIGURE 52-31-12-991-039-B.
3 Drill the holes for the Oversize Fastener through the hinge assembly (2) and the
door structure, as follows:
a For the 1st oversize, drill to a diameter between 5.159 mm and 5.179 mm
(0.2031 in and 0.2039 in), see PMS 01-04-25.
b For the 2nd oversize, drill to a diameter between 5.582 mm and 5.602 mm
(0.2206 in and 0.2189 in), see PMS 01-04-25.
4 Drill the holes for the Oversize Fastener or Oversize Fastener through the hinge
assembly (2) and the door structure, see PMS 01-04-25, as follows:
a For the 1st oversize, drill to a diameter between 6.683 mm and 6.705 mm
(0.2631 in and 0.2640 in), see PMS 01-04-25.
b For the 2nd oversize, drill to a diameter between 7.106 mm and 7.128 mm
(0.2798 in and 0.2806 in), see PMS 01-04-25.
(b) Remove the pin (6), the new hinge assembly (2) and the new shims (1), (4) from the
door structure.
(c) Deburr the holes, see PMS 01-04-25.
(7) Countersink the holes in the inner hinge assembly 04-040, (2) as follows:

NOTE : See SRM 51-46-11 for how to countersink holes in metallic structure.
(a) Countersink the holes for the fasteners NSA5030-3X, NSA5030-4-X and
NAS1790V4RXX shown in the FIGURE 52-31-12-991-039-B as follows:
1 Countersink the holes for the fasteners NSA5030-3-X to a diameter between
9.525 mm and 9.830 mm (0.375 and 0.387 in) and at an angle of 100˚, see
PMS 01-04-25.

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2 Countersink the holes for the fasteners NSA5030-4-X to a diameter between


12.598 mm and 12.954 mm (0.496 in and 0.510 in) and at an angle of 100˚, see
PMS 01-04-25.
3 Countersink the holes for the fasteners NAS1790V4RXXX to a diameter between
11.786 mm and 12.852 mm (0.464 in and 0.506 in) and at an angle of 100˚, see
PMS 01-04-25.
(8) Remove all unwanted material from the door structure. Use a vacuum cleaner.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(9) Clean the hinge assembly 04-040, the shims (1), (4) and the door structure in the area of
the hinge assembly with Material No. 11-003 Methyl-Ethyl-Ketone.
(10) Apply protective treatment to the hinge assembly 04-040 , the new shims (1), (4) and the
door structure in the area of the hinge assembly. See REPAIR TASK 52-31-12-380-801-
A01.
(11) Install the new hinge assembly 04-040 and the new shims (1), (4) as follows:

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(a) Clean the hinge assembly 04-040, the bolts 04-320, 04-310, 04-300 or the screws
04-190, 04-220, the screws 04-230, 04-270, the washers 04-200 or 04-330, 04-240 and
the new nuts 04-210 or 04-290, 04-250, the new shims (1), (4) and the door structure
in the area of the hinge assembly with Material No. 11-003 Methyl-Ethyl-Ketone.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-016 CORROSION


INHIBITING FILLET CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(b) Apply Material No. 09-016 Corrosion Inhibiting Fillet Consistency to the mating
surfaces of the hinge assembly (2), the new shims (1), (4), the longeron (3) and the
door skin (5). Fill the recess between the hinge assembly (2) and the door structure,
see FIGURE 52-31-12-991-039-B. For wet installation, see PMS 01-05-47.
(c) Put the hinge assembly (2) and the selected shims (1), (4), in their installation
positions.
(d) Install a pin (6) with a diameter between 11.082 mm and 11.1 mm (0.436 in and
0.437 in) through the initially installed hinge assemblies and the new hinge assembly
(2) to align it with the other hinge assemblies.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-016 CORROSION


INHIBITING FILLET CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.

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(e) Apply Material No. 09-016 Corrosion Inhibiting Fillet Consistency under the heads and
on the shafts of the bolts 04-320,04-310, 04-300 or the screws 04-190, 04-220 and the
screws 04-230, 04-270. For wet installation, see PMS 01-05-47.
(f) Install the bolts 04-320, 04-310, 04-300 or the screws 04-190, 04-220, the screws
04-230, 04-270, the washers 04-200 or 04-330, 04-240 and the new nuts 04-210 or
04-290, 04-250.

NOTE : If you install a 2nd Oversize Fastener or Oversize Fastener, you must use
the Washer and Washer.
(g) Torque the nuts 04-210 or 04-290, 04-250 . See PMS 01-05-66.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(h) Remove the unwanted Material No. 09-016 with Material No. 19-003 Lint-Free
Cotton Cloth soaked in Material No. 11-003 Methyl-Ethyl-Ketone.
(i) Remove the pin (6).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-056 POLYSULFIDE


SEALANT FOR FILLING OF CAVITIES. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(12) Apply Material No. 09-056 Polysulfide Sealant for filling of cavities to the installed hinge
assembly 04-040 and fill the gaps between the outer hinge assembly 04-090 or 04-020 and
the middle hinge assembly 04-060.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(13) Clean the heads of the bolts 04-320, 04-310, 04-300 or the screws 04-190, 04-220, the
screws 04-230, 04-270, the washers 04-200 or 04-330, 04-240 and the new nuts 04-210 or
04-290, 04-250 with Material No. 11-003 Methyl-Ethyl-Ketone.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 16-002 POLYURETHANE


TOPCOAT GREY (FOR INTERNAL APPLIC.). OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(14) Apply the Material No. 16-002 Polyurethane Topcoat Grey (for Internal Applic.) to the
head of the bolts 04-320, 04-310, 04-300 or the screws 04-190, 04-220, the screws 04-230,
04-270, the washers 04-200 or 04-330, 04-240, the new nuts 04-210 or 04-290, 04-250 and
the dried material 09-056 and let it dry.

NOTE : Make sure that no drain holes are blocked.

**For PN’s D5237100000000 D5237100000200 D5237100000400 D5237100000800 D5237100001000


D5237100001051 D5237100001200 D5237100001400 D5237100001451 D5237100001600
D5237100001800 D5237100002000 D5237100002200 D5237100002400 D5237100002600

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D5237100002800 D5237100003000

Subtask 52-31-12-350-010-A01
E. Replacement of the Middle Hinge Assembly

NOTE : The middle hinge assembly is shown as (2) in the FIGURE 52-31-12-991-040-A and as
04-060 in the IPL_FIGURE_04.
(1) Remove the hinge assembly 04-060 as follows:

NOTE : Make sure that a minimum of two of the initially installed hinge assemblies
04-020, 04-040, 04-090 are fully installed.
(a) Remove the screws 04-190, 04-220, 04-340, 04-230, 04-270, the washers 04-200,
04-240, 04-350 and the nuts 04-210, 04-250.
(b) Discard the nuts 04-210, 04-250.
(c) Remove the middle hinge assembly 04-060.
(d) Remove the shims 04-150, 04-180. Cut the shim on the adjacent hinge if necessary.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(2) Remove the remaining sealant with a wooden scraper or a plastic scraper and clean the
door structure in the area of the hinge assembly with Material No. 11-003 Methyl-Ethyl-
Ketone. See CLEANING TASK 52-31-12-100-801-A01.
(3) Transfer the bore holes to the new middle hinge assembly 04-060 as follows:
(a) Temporarily install the new hinge assembly 04-060 in the installation position on the
cargo door structure.
(b) Install a pin (6) with a diameter between 11.082 mm and 11.1 mm (0.436 in and
0.437 in) to align the new middle hinge assembly (2) in the correct installation
position on the hinge line. See FIGURE 52-31-12-991-040-A.
(c) Use a feeler gage to measure the gap between the hinge assembly (2) and the cargo
door structure. Measure the gap at four points on the edges of the hinge assembly
04-060(2).
(d) Make sure that the middle hinge assembly (2) (is parallel to the longeron (3) and the
door skin (5). see FIGURE 52-31-12-991-040-A, Section A-A.

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(e) Make a decision about which shims (1), (4) are necessary, see FIGURE
52-31-12-991-040-A, in relation to the measured gap thickness, see TABLE 9.
THICKNESS WIDTH LENGTH
IPL FIG. - ITEM millimeters millimeters millimeters
(inches) (inches) (inches)
04-156 0.1 54.5 426.7
(0.0039) (2.1457) (16.7992)
04-186 25.0 426.7
(0.9842) (16.7992)
04-150 0.2 54.5 426.7
(0.0079) (2.1457) (16.7992)
04-180 25.0 426.7
(0.9842) (16.7992)
04-157 0.3 54.5 426.7
(0.0118) (2.1457) (16.7992)
04-187 25.0 426.7
(0.9842) (16.7992)
04-151 0.4 54.5 426.7
(0.0157) (2.1457) (16.7992)
04-181 25.0 426.7
(0.9842) (16.7992)
04-158 0.5 54.5 426.7
(0.0197) (2.1457) (16.7992)
04-188 25.0 426.7
(0.9842) (16.7992)
04-152 0.6 54.5 426.7
(0.0236) (2.1457) (16.7992)
04-182 25.0 426.7
(0.9842) (16.7992)
04-153 0.8 54.5 426.7
(0.0315) (2.1457) (16.7992)
04-183 25.0 426.7
(0.9842) (16.7992)
04-154 1.0 54.5 426.7
(0.0394 ) (2.1457) (16.7992)
04-184 25.0 426.7
(0.9842) (16.7992)
04-155 1.2 54.5 426.7
(0.0472) (2.1457) (16.7992)

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THICKNESS WIDTH LENGTH


IPL FIG. - ITEM millimeters millimeters millimeters
(inches) (inches) (inches)
04-185 25.0 426.7
(0.9842) (16.7992)
Shims - Item Number According to Dimensions
TABLE 9

(f) Temporarily install the new shims (1) and (4) in their installation positions between
the middle hinge assembly (2) the longeron (3) and the door skin (5).
(g) Make sure that dimensions ’A’ and ’B’ between the new middle hinge assembly (2)
and the inner hinge assemblies (7), (8) are between 16.73 mm and 16.93 mm (0.6587
in and 0.6665 in). See FIGURE 52-31-12-991-040-A.
(h) Transfer and drill pilot holes in the shims (1), (4) and the middle hinge assembly (2),
see PMS 01-04-25.
(i) Remove the pin (6), the new middle hinge assembly (2) and the new shims (1), (4)
from the door structure.
(4) Drill the holes in the new shims (1), (4) until their diameters are as follows:

NOTE : See SRM 51-40-00 for fasteners, drill and hole data.
(a) Drill the holes for the fasteners NSA5030-3-X and NSA5030-4-X shown in the
FIGURE 52-31-12-991-040-A as follows:
1 Drill the holes for the NSA5030-3-X fasteners to a diameter between 4.8 mm
and 5.0 mm (0.1890 in and 0.1969 in), see PMS 01-04-25.
2 Drill the holes for the fasteners NSA5030-4-X to a diameter between 6.327 mm
and 6.527 mm (0.2491 in and 0.2570 in), see PMS 01-04-25.
(b) Deburr the holes, see PMS 01-04-25.
(5) Drill the holes in the middle hinge assembly (2) until their diameters are as follows:

NOTE : See SRM 51-40-00 for fasteners drill and hole data.
(a) Drill the holes for the fasteners NSA5030-3-X and NSA5030-4-X shown in the
FIGURE 52-31-12-991-040-A as follows:
1 Drill the holes for the NSA5030-3-X fasteners to a diameter between 4.803 mm
and 4.818 mm (0.1891 in and 0.1897 in), see PMS 01-04-25.
2 Drill the holes for the NSA5030-4-X fasteners to a diameter between 6.327 mm
and 6.347 mm (0.2491 in and 0.2499 in), see PMS 01-04-25.
(b) Deburr the holes, see PMS 01-04-25.

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(6) Make sure that the holes in the new middle hinge assembly 04-060 align with the holes in
the door structure so that you can install all the screws 04-190, 04-220, 04-340, 04-230,
04-270.
(a) If you cannot install one of the screws 04-190, 04-220, 04-340, 04-230, 04-270,
because a hole in the door structure does not align with a hole in the middle hinge
assembly 04-060, drill this hole for an Oversize Fastener or Oversize Fastener as
follows:

NOTE : See SRM 51-40-00 for fasteners, hole and drill data.
1 Temporarily install the new middle hinge assembly (2) and the new shims (1)
and (4) in their installation positions on the cargo door structure.
2 Install a pin (6) with a diameter between 11.082 mm and 11.1 mm (0.436 in and
0.437 in) to align the new middle hinge assembly (2) in the correct installation
position on the hinge line. See FIGURE 52-31-12-991-040-A.
3 Drill the holes for the oversize fastenersOversize Fastener through the middle
hinge assembly 04-060 and the door structure as follows:
a For the 1st oversize, drill to a diameter between 5.159 mm and 5.179 mm
(0.2031 in and 0.2039 in), see PMS 01-04-25.
b For the 2nd oversize, drill to a diameter between 5.582 mm and 5.602 mm
(0.2206 in and 0.2189 in), see PMS 01-04-25.
4 Drill the holes for the oversize fasteners Oversize Fastener through the middle
hinge assembly (2) and the door structure as follows:
a For the 1st oversize, drill to a diameter between 6.683 mm and 6.705 mm
(0.2631 in and 0.2640 in), see PMS 01-04-25.
b For the 2nd oversize, drill to a diameter between 7.106 mm and 7.128 mm
(0.2798 in and 0.2806 in), see PMS 01-04-25.
(b) Remove the pin (6), the new middle hinge assembly (2) and the new shims (1), (4)
from the door structure.
(c) Deburr the holes, see PMS 01-04-25.
(7) Countersink the holes in the middle hinge assembly (2) as follows:

NOTE : See SRM 51-46-11 for how to countersink holes in metallic structure.
(a) Countersink the holes for the fasteners NSA5030-3-X and NSA5030-4-X shown in the
FIGURE 52-31-12-991-040-A as follows:
1 Countersink the holes for the NSA5030-3-X fasteners to a diameter between
9.525 mm and 9.830 mm (0.375 and 0.387 in) at an angle of 100˚, see PMS
01-04-25.

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2 Countersink the holes for the NSA5030-4-X fasteners to a diameter between


12.598 mm and 12.954 mm (0.496 and 0.510 in) at an angle of 100˚, see PMS
01-04-25.
(8) Remove all unwanted material from the door structure. Use a vacuum cleaner.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(9) Clean the hinge assembly 04-060, the shims (1), (4) and the door structure in the area of
the hinge assembly with Material No. 11-003 Methyl-Ethyl-Ketone.
(10) Apply protective treatment to the hinge assembly 04-060, the new shims (1), (4) and the
door structure in the area of the hinge assembly. See REPAIR TASK 52-31-12-380-801-
A01.
(11) Install the new hinge assembly 04-060 and the new shims (1), (4) as follows:

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(a) Clean the middle hinge assembly 04-060, the screws 04-190, 04-220, 04-340, 04-230,
04-270, the washers 04-200, 04-240, 04-350 and the new nuts 04-210, 04-250, the
new shims (1), (4) and the door structure in the area of the hinge assembly with
Material No. 11-003 Methyl-Ethyl-Ketone.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-016 CORROSION


INHIBITING FILLET CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(b) Apply Material No. 09-016 Corrosion Inhibiting Fillet Consistency to the mating
surfaces of the middle hinge assembly (2), the new shims (1), (4), the longeron (3)
and the door skin (5). Fill the recess between the hinge assembly (2) and the door
structure, see FIGURE 52-31-12-991-040-A. For wet installation, see PMS 01-05-47.
(c) Put the middle hinge assembly (2) and the selected shims (1), (4) in their installation
positions.
(d) Install a pin (6) with a diameter between 11.082 mm and 11.1 mm (0.436 in and
0.437 in) through the initially installed hinge assemblies and the new hinge assembly
(2) to align it with the other hinge assemblies.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-016 CORROSION


INHIBITING FILLET CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(e) Apply Material No. 09-016 Corrosion Inhibiting Fillet Consistency under the heads and
on the shafts of the screws 04-190, 04-220, 04-340, 04-230, 04-270. For wet
installation, see PMS 01-05-47.

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(f) Install the screws 04-190, 04-220, 04-340, 04-230, 04-270, the washers 04-200,
04-240, 04-350 and the new nuts 04-210, 04-250.

NOTE : If you install a 2nd Oversize Fastener or Oversize Fastener you must use the
Washer and Washer.
(g) Torque the nuts 04-210, 04-250. See PMS 01-05-66.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(h) Remove the unwanted Material No. 09-016 with Material No. 19-003 Lint-Free
Cotton Clothsoaked in Material No. 11-003 Methyl-Ethyl-Ketone.
(i) Remove the pin (6).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-056 POLYSULFIDE


SEALANT FOR FILLING OF CAVITIES. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(12) Apply Material No. 09-056 Polysulfide Sealant for filling of cavities to the installed hinge
assembly 04-060 and fill the gaps between the inner hinge assemblies 04-040 and the
middle hinge assembly 04-060.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(13) Clean the heads of the screws 04-190, 04-220, 04-340, 04-230, 04-270, the washers 04-200,
04-240, 04-350 and the nuts 04-210, 04-250 with Material No. 11-003 Methyl-Ethyl-
Ketone.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 16-002 POLYURETHANE


TOPCOAT GREY (FOR INTERNAL APPLIC.). OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(14) Apply Material No. 16-002 Polyurethane Topcoat Grey (for Internal Applic.) to the heads
of the screws 04-190, 04-220, 04-340, 04-230, 04-270, the washers 04-200, 04-240, 04-350,
the nuts 04-210, 04-250 and the dried material 09-056 and let it dry.

NOTE : Make sure that no drain holes are blocked.

**For PN’s D5237100003200 D5237100003400

Subtask 52-31-12-350-010-C01
F. Replacement of the Middle Hinge Assembly

NOTE : The middle hinge assembly is shown as (2) in the FIGURE 52-31-12-991-040-B and as
04-060 in the IPL_FIGURE_04.

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(1) Remove the hinge assembly 04-060 as follows:

NOTE : Make sure that a minimum of two of the initially installed hinge assemblies
04-020, 04-040, 04-090 are fully installed.
(a) Remove the screws 04-190, 04-220, 04-340, 04-230, 04-270, the washers 04-200,
04-240, 04-350 and the nuts 04-210, 04-250.
(b) Discard the nuts 04-210, 04-250.
(c) Remove the hinge assembly 04-060.
(d) Remove the shims 04-150, 04-180. Cut the shim on the adjacent hinge if necessary.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(2) Remove the remaining sealant with a wooden scraper or a plastic scraper and clean the
door structure in the area of the hinge assembly with Material No. 11-003 Methyl-Ethyl-
Ketone. See CLEANING TASK 52-31-12-100-801-A01.
(3) Transfer the bore holes to the new hinge assembly 04-060 as follows:
(a) Temporarily install the new hinge assembly 04-060 in the installation position on the
cargo door structure.
(b) Install a pin (6) with a diameter between 11.082 mm and 11.1 mm (0.436 in and
0.437 in) to align the new hinge assembly (2) in the correct installation position on
the hinge line. See FIGURE 52-31-12-991-040-B.
(c) Use a feeler gage to measure the gap between the hinge assembly 04-060 and the
cargo door structure. Measure the gap at four points on the edges of the hinge
assembly 04-060.
(d) Make sure that the hinge assembly (2) is parallel to the longeron (3) and the door
skin (5). See FIGURE 52-31-12-991-040-B, Section A-A.
(e) Make a decision about which shims (1) and (4) are necessary, see FIGURE
52-31-12-991-040-B, in relation to the measured gap thickness, see TABLE 10.
THICKNESS WIDTH LENGTH
IPL FIG. - ITEM millimeters millimeters millimeters
(inches) (inches) (inches)
04-156 0.1 54.5 426.7
(0.0039) (2.1457) (16.7992)
04-186 25.0 426.7
(0.9842) (16.7992)
04-150 0.2 54.5 426.7
(0.0079) (2.1457) (16.7992)

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THICKNESS WIDTH LENGTH


IPL FIG. - ITEM millimeters millimeters millimeters
(inches) (inches) (inches)
04-180 25.0 426.7
(0.9842) (16.7992)
04-157 0.3 54.5 426.7
(0.0118) (2.1457) (16.7992)
04-187 25.0 426.7
(0.9842) (16.7992)
04-151 0.4 54.5 426.7
(0.0157) (2.1457) (16.7992)
04-181 25.0 426.7
(0.9842) (16.7992)
04-158 0.5 54.5 426.7
(0.0197) (2.1457) (16.7992)
04-188 25.0 426.7
(0.9842) (16.7992)
04-152 0.6 54.5 426.7
(0.0236) (2.1457) (16.7992)
04-182 25.0 426.7
(0.9842) (16.7992)
04-153 0.8 54.5 426.7
(0.0315) (2.1457) (16.7992)
04-183 25.0 426.7
(0.9842) (16.7992)
04-154 1.0 54.5 426.7
(0.0394 ) (2.1457) (16.7992)
04-184 25.0 426.7
(0.9842) (16.7992)
04-155 1.2 54.5 426.7
(0.0472) (2.1457) (16.7992)
04-185 25.0 426.7
(0.9842) (16.7992)
Shims - Item Number According to Dimensions
TABLE 10

(f) Temporarily install the new shims (1) and (4) in their installation positions between
the hinge assembly (2), the longeron (3) and the door skin (5).

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(g) Make sure that dimensions ’A’ and ’B’ between the new middle hinge assembly (2)
and the inner hinge assemblies (7), (8) are between 16.73 mm and 16.93 mm (0.6587
in and 0.6665 in). See FIGURE 52-31-12-991-040-B.
(h) Transfer and drill pilot holes in the shims (1), (4) and the middle hinge assembly (2),
see PMS 01-04-25.
(i) Remove the pin (6), the new middle hinge assembly (2) and the new shims (1), (4)
from the door structure.
(4) Drill the holes in the new shims (1), (4) until their diameters are as follows:

NOTE : See SRM 51-40-00 for fasteners, hole and drill data.
(a) Drill the holes for the fasteners NSA5030-3-X, NSA5030-4-X and NAS1154-11 shown
in the FIGURE 52-31-12-991-040-B as follows:
1 Drill the holes for the fasteners NSA5030-3-X to a diameter between 4.8 mm
and 5 mm (0.1890 in and 0.1969 in), see PMS 01-04-25.
2 Drill the holes for the fasteners NSA5030-4-X and NAS1154-11 to a diameter
between 6.327 mm and 6.527 mm (0.2491 in and 0.2570 in), see PMS 01-04-25.
(b) Deburr the holes, see PMS 01-04-25.
(5) Drill the holes in the middle hinge assembly 04-060 until their diameters are as follows:

NOTE : See SRM 51-40-00 for fasteners, hole and drill data.
(a) Drill the holes for the fasteners NSA5030-3-X, NSA5030-4-X and NAS1154-11 shown
in the FIGURE 52-31-12-991-040-B as follows:
1 Drill the holes for the fasteners NSA5030-3-X to a diameter between 4.803 mm
and 4.823 mm (0.1891 in and 0.1899 in), see PMS 01-04-25.
2 Drill the holes for the fasteners NSA5030-4-X and NAS1154-11 to a diameter
between 6.327 mm and 6.347 mm (0.2491 in and 0.2499 in), see PMS 01-04-25.
(b) Deburr the holes, see PMS 01-04-25.
(6) Make sure that the holes in the new hinge assembly (2) align with the holes in the door
structure and that you can install all the screws 04-190, 04-220, 04-340, 04-230, 04-270.
(a) If you cannot install one of the screws 04-190, 04-220, 04-340, 04-230, 04-270
because a hole in the door structure does not align with a hole in the hinge assembly
(2), drill this hole for an Oversize Fastener or Oversize Fastener or Oversize Fastener
as follows:

NOTE : See SRM 51-40-00 for fasteners, hole and drill data.
1 Temporarily install the new hinge assembly (2) and the new shims (1) and (4) in
their installation positions on the cargo door structure.

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2 Install a pin (6) with a diameter between 11.082 mm and 11.1 mm (0.436 in and
0.437 in) to align the new hinge assembly (2) in the correct installation position
on the hinge line. See FIGURE 52-31-12-991-040-B.
3 Drill the holes for the Oversize Fastener through the hinge assembly (2) and the
door structure as follows:
a For the 1st oversize, drill to a diameter between 5.159 mm and 5.179 mm
(0.2031 in and 0.2039 in), see PMS 01-04-25.
b For the 2nd oversize, drill to a diameter between 5.582 mm and 5.602 mm
(0.2206 in and 0.2189 in), see PMS 01-04-25.
4 Drill the holes for the Oversize Fastener or Oversize Fastener through the hinge
assembly (2) and the door structure as follows:
a For the 1st oversize, drill to a diameter between 6.683 mm and 6.705 mm
(0.2631 in and 0.2640 in), see PMS 01-04-25.
b For the 2nd oversize, drill to a diameter between 7.106 mm and 7.128 mm
(0.2798 in and 0.2806 in), see PMS 01-04-25.
(b) Remove the pin (6), the new hinge assembly (2) and the new shims (1), (4) from the
door structure.
(c) Deburr the holes, see PMS 01-04-25.
(7) Countersink the holes in the inner hinge assembly 04-060, (2) as follows:

NOTE : See SRM 51-46-11 for how to countersink holes in metallic structure.
(a) Countersink the holes for the fasteners NSA5030-3-X, NSA5030-4-X and NAS1154-11
shown in the FIGURE 52-31-12-991-040-B as follows:
1 Countersink the holes for the fasteners NSA5030-3-X to a diameter between
9.525 mm and 9.830 mm (0.375 and 0.387 in) and at an angle of 100˚, see
PMS 01-04-25.
2 Countersink the holes for the fasteners NSA5030-4-X and NAS1154-11 to a
diameter between 12.598 mm and 12.954 mm (0.496 in and 0.510 in) and at an
angle of 100˚, see PMS 01-04-25.
(8) Remove all unwanted material from the door structure. Use a vacuum cleaner.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(9) Clean the hinge assembly 04-060, the shims (1), (4) and the door structure in the area of
the hinge assembly with Material No. 11-003 Methyl-Ethyl-Ketone.
(10) Apply protective treatment to the hinge assembly 04-060, the new shims (1), (4) and the
door structure in the area of the hinge assembly. See REPAIR TASK 52-31-12-380-801-
A01.

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(11) Install the new hinge assembly 04-060 and the new shims (1), (4) as follows:

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(a) Clean the hinge assembly 04-060, the screws 04-190, 04-220, 04-340, 04-230, 04-270,
the washers 04-200, 04-240, 04-350 and the new nuts 04-210, 04-250, the new shims
(1), (4) and the door structure in the area of the hinge assembly with Material No.
11-003 Methyl-Ethyl-Ketone.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-016 CORROSION


INHIBITING FILLET CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(b) Apply Material No. 09-016 Corrosion Inhibiting Fillet Consistency to the mating
surfaces of the hinge assembly (2), the new shims (1), (4), the longeron (3) and the
door skin (5). Fill the recess between the hinge assembly (2) and the door structure,
see FIGURE 52-31-12-991-040-B. For wet installation, see PMS 01-05-47.
(c) Put the hinge assembly (2) and the selected shims (1), (4), in their installation
positions.
(d) Install a pin (6) with a diameter between 11.082 mm and 11.1 mm (0.436 in and
0.437 in) through the initially installed hinge assemblies and the new hinge assembly
(2) to align the new hinge assembly with the other hinge assemblies.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-016 CORROSION


INHIBITING FILLET CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(e) Apply Material No. 09-016 Corrosion Inhibiting Fillet Consistency under the heads and
on the shafts of the screws 04-190, 04-220, 04-340, 04-230, 04-270. For wet
installation, see PMS 01-05-47.
(f) Install the screws 04-190, 04-220, 04-340, 04-230, 04-270, the washers 04-200, 04-240
and the new nuts 04-210, 04-250.

NOTE : If you install a 2nd Oversize Fastener , Oversize Fastener, you must use the
Washer and Washer.
(g) Torque the screw 04-340 to 2 daNm (177.015 lbf.in).
(h) Torque the nuts 04-210, 04-250. See PMS 01-05-66.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(i) Remove the unwanted Material No. 09-016 with a Material No. 19-003 Lint-Free
Cotton Cloth soaked in Material No. 11-003 Methyl-Ethyl-Ketone.
(j) Remove the pin (6).

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WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-056 POLYSULFIDE


SEALANT FOR FILLING OF CAVITIES. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(12) Apply Material No. 09-056 Polysulfide Sealant for filling of cavities to the installed hinge
assembly 04-060 and fill the gaps between the inner hinge assemblies 04-060 and the
middle hinge assembly 04-060.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(13) Clean the heads of the screws 04-190, 04-220, 04-340, 04-230, 04-270, the washers
04-200, 04-240, 04-350 and the new nuts 04-210, 04-250 with Material No. 11-003 Methyl-
Ethyl-Ketone.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 16-002 POLYURETHANE


TOPCOAT GREY (FOR INTERNAL APPLIC.). OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(14) Apply Material No. 16-002 Polyurethane Topcoat Grey (for Internal Applic.) to the heads
of the screws 04-190, 04-220, 04-340, 04-230, 04-270, the washers 04-200, 04-240, 04-350,
the new nuts 04-210, 04-250 and the dried material 09-056 and let it dry.

NOTE : Make sure that no drain holes are blocked.

**For PN’s D5237100003451

Subtask 52-31-12-350-010-D01
G. Replacement of the Middle Hinge Assembly

NOTE : The middle hinge assembly is shown as (2) in the FIGURE 52-31-12-991-040-B and as
04-060 in the IPL_FIGURE_04.
(1) Remove the hinge assembly 04-060 as follows:

NOTE : Make sure that a minimum of two of the initially installed hinge assemblies
04-020, 04-040, 04-090 are fully installed.
(a) Remove the screws 04-190, 04-340, 04-230, 04-270, the bolts 04-300, 04-310, 04-320,
the washers 04-200, 04-240, 04-330 and the nuts 04-210, 04-250, 04-290.
(b) Discard the nuts 04-210, 04-250, 04-290.
(c) Remove the hinge assembly 04-060.
(d) Remove the shims 04-150, 04-180. Cut the shim on the adjacent hinge if necessary.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.

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(2) Remove the remaining sealant with a wooden scraper or a plastic scraper and clean the
door structure in the area of the hinge assembly with Material No. 11-003 Methyl-Ethyl-
Ketone. See CLEANING TASK 52-31-12-100-801-A01.
(3) Transfer the bore holes to the new hinge assembly 04-060 as follows:
(a) Temporarily install the new hinge assembly 04-060 in its installation position on the
cargo door structure.
(b) Install a pin (6) with a diameter between 11.082 mm and 11.1 mm (0.436 in and
0.437 in) to align the new hinge assembly (2) in the correct installation position on
the hinge line. See FIGURE 52-31-12-991-040-B.
(c) Use a feeler gage to measure the gap between the hinge assembly 04-060 and the
cargo door structure. Measure the gap at four points on the edges of the hinge
assembly 04-060.
(d) Make sure that the hinge assembly (2) is parallel to the longeron (3) and the door
skin (5). See FIGURE 52-31-12-991-040-B, Section A-A.
(e) Make a decision about which shims (1) and (4) are necessary, see FIGURE
52-31-12-991-040-B, in relation to the measured gap thickness, see TABLE 11.
THICKNESS WIDTH LENGTH
IPL FIG. - ITEM millimeters millimeters millimeters
(inches) (inches) (inches)
04-156 0.1 54.5 426.7
(0.0039) (2.1457) (16.7992)
04-186 25.0 426.7
(0.9842) (16.7992)
04-150 0.2 54.5 426.7
(0.0079) (2.1457) (16.7992)
04-180 25.0 426.7
(0.9842) (16.7992)
04-157 0.3 54.5 426.7
(0.0118) (2.1457) (16.7992)
04-187 25.0 426.7
(0.9842) (16.7992)
04-151 0.4 54.5 426.7
(0.0157) (2.1457) (16.7992)
04-181 25.0 426.7
(0.9842) (16.7992)
04-158 0.5 54.5 426.7
(0.0197) (2.1457) (16.7992)

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THICKNESS WIDTH LENGTH


IPL FIG. - ITEM millimeters millimeters millimeters
(inches) (inches) (inches)
04-188 25.0 426.7
(0.9842) (16.7992)
04-152 0.6 54.5 426.7
(0.0236) (2.1457) (16.7992)
04-182 25.0 426.7
(0.9842) (16.7992)
04-153 0.8 54.5 426.7
(0.0315) (2.1457) (16.7992)
04-183 25.0 426.7
(0.9842) (16.7992)
04-154 1.0 54.5 426.7
(0.0394 ) (2.1457) (16.7992)
04-184 25.0 426.7
(0.9842) (16.7992)
04-155 1.2 54.5 426.7
(0.0472) (2.1457) (16.7992)
04-185 25.0 426.7
(0.9842) (16.7992)
Shims - Item Number According to Dimensions
TABLE 11

(f) Temporarily install the new shims (1) and (4) in their installation positions between
the hinge assembly (2), the longeron (3) and the door skin (5).
(g) Make sure that dimensions ’A’ and ’B’ between the new middle hinge assembly (2)
and the inner hinge assemblies (7), (8) are between 16.73 mm and 16.93 mm (0.6587
in and 0.6665 in). See FIGURE 52-31-12-991-040-B.
(h) Transfer and drill pilot holes to the shims (1), (4) and the middle hinge assembly (2),
see PMS 01-04-25.
(i) Remove the pin (6), the new middle hinge assembly (2) and the new shims (1), (4)
from the door structure.
(4) Drill the holes in the new shims (1), (4) until their diameters are as follows:

NOTE : See SRM 51-40-00 for fasteners, hole and drill data.

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(a) Drill the holes for the fasteners NSA5030-3-X, NSA5030-4-X and NAS1790V4RXXX
shown in the FIGURE 52-31-12-991-040-B as follows:
1 Drill the holes for the fasteners NSA5030-3-X to a diameter between 4.8 mm
and 5 mm (0.1890 in and 0.1969 in), see PMS 01-04-25.
2 Drill the holes for the fasteners NSA5030-4-X and NAS1790V4RXXX to a
diameter between 6.327 mm and 6.527 mm (0.2491 in and 0.2570 in), see PMS
01-04-25.
(b) Deburr the holes, see PMS 01-04-25.
(5) Drill the holes in the middle hinge assembly 04-060 until their diameters are as follows:

NOTE : See SRM 51-40-00 for fasteners, hole and drill data.
(a) Drill the holes for the fasteners NSA5030-3X, NSA5030-4-X, NAS1154-11 and
NAS1790V4RXXX shown in the FIGURE 52-31-12-991-040-B as follows:
1 Drill the holes for the fasteners NSA5030-3-X to a diameter between 4.803 mm
and 4.823 mm (0.1891 in and 0.1899 in), see PMS 01-04-25.
2 Drill the holes for the fasteners NSA5030-4-X and NAS1790V4RXXX to a
diameter between 6.327 mm and 6.347 mm (0.2491 in and 0.2499 in), see PMS
01-04-25.
(b) Deburr the holes, see PMS 01-04-25.
(6) Make sure that the holes in the new hinge assembly (2) align with the holes in the door
structure and that you can install all the bolts 04-300, 04-310, 04-320 and the screws
04-190, 04-340, 04-230, 04-270.
(a) If you cannot install one of the bolts 04-300, 04-320, 04-310 and screws 04-190,
04-340, 04-230, 04-270 because a hole in the door structure does not align with a
hole in the hinge assembly (2), drill this hole for an Oversize Fastener or Oversize
Fastener or Oversize Fastener as follows:

NOTE : See SRM 51-40-00 for fasteners, hole and drill data.
1 Temporarily install the new hinge assembly (2) and the new shims (1) and (4) in
their installation positions on the cargo door structure.
2 Install a pin (6) with a diameter between 11.082 mm and 11.1 mm (0.436 in and
0.437 in) to align the new hinge assembly (2) in the correct installation position
on the hinge line. See FIGURE 52-31-12-991-040-B.
3 Drill the holes for the Oversize Fastener through the hinge assembly (2) and the
door structure, as follows:
a For the 1st oversize, drill to adiameter between 5.159 mm and 5.179 mm
(0.2031 in and 0.2039 in), see PMS 01-04-25.

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b For the 2nd oversize, drill to a diameter between 5.582 mm and 5.602 mm
(0.2206 in and 0.2189 in), see PMS 01-04-25.
4 Drill the holes for the Oversize Fastener or Oversize Fastener through the hinge
assembly (2) and the door structure, see PMS 01-04-25, as follows:
a For the 1st oversize, drill to a diameter between 6.683 mm and 6.705 mm
(0.2631 in and 0.2640 in), see PMS 01-04-25.
b For the 2nd oversize, drill to a diameter between 7.106 mm and 7.128 mm
(0.2798 in and 0.2806 in), see PMS 01-04-25.
(b) Remove the pin (6), the new hinge assembly (2) and the new shims (1), (4) from the
door structure.
(c) Deburr the holes, see PMS 01-04-25.
(7) Countersink the holes in the middle hinge assembly 04-060, (2) as follows:

NOTE : See SRM 51-46-11 for how to countersink holes in metallic structure.
(a) Countersink the holes for the fasteners NSA5030-3X, NSA5030-4-X and
NAS1790V4RXX shown in the FIGURE 52-31-12-991-040-B as follows:
1 Countersink the holes for the fasteners NSA5030-3-X to the diameter between
9.525 mm and 9.830 mm (0.375 and 0.387 in) at an angle of 100˚, see PMS
01-04-25.
2 Countersink the holes for the fasteners NSA5030-4-X to a diameter between
12.598 mm and 12.954 mm (0.496 in and 0.510 in) and at an angle of 100˚, see
PMS 01-04-25.
3 Countersink the holes for the fasteners NAS1790V4RXXX to a diameter between
11.786 mm and 12.852 mm (0.464 in and 0.506 in) and at an angle of 100˚, see
PMS 01-04-25.
(8) Remove all unwanted material from the door structure. Use a vacuum cleaner.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(9) Clean the hinge assembly 04-060, the shims (1), (4) and the door structure in the area of
the hinge assembly with Material No. 11-003 Methyl-Ethyl-Ketone.
(10) Apply protective treatment to the hinge assembly 04-060, the new shims (1), (4) and the
door structure in the area of the hinge assembly. See REPAIR TASK 52-31-12-380-801-
A01.
(11) Install the new hinge assembly 04-060 and the new shims (1), (4) as follows:

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.

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(a) Clean the hinge assembly 04-060, the bolts 04-300, 04-320, 04-310, the screws
04-190, 04-340, 04-230, 04-270, the washers 04-200, 04-240, 04-330 and the new
nuts 04-210, 04-250, 04-290, the new shims (1), (4) and the door structure in the
area of the hinge assembly with Material No. 11-003 Methyl-Ethyl-Ketone.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-016 CORROSION


INHIBITING FILLET CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(b) Apply Material No. 09-016 Corrosion Inhibiting Fillet Consistency to the mating
surfaces of the hinge assembly (2), the new shims (1), (4), the longeron (3) and the
door skin (5). Fill the recess between the hinge assembly (2) and the door structure,
see FIGURE 52-31-12-991-040-B. For wet installation, see PMS 01-05-47.
(c) Put the hinge assembly (2) and the selected shims (1), (4), in their installation
positions.
(d) Install a pin (6) with a diameter between 11.082 mm and 11.1 mm (0.436 in and
0.437 in) through the initially installed hinge assemblies and the new hinge assembly
(2) to align the new hinge assembly with the other hinge assemblies.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-016 CORROSION


INHIBITING FILLET CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(e) Apply Material No. 09-016 Corrosion Inhibiting Fillet Consistency under the heads and
on the shafts of the screws 04-190, 04-340, 04-230, 04-270 and the bolts 04-320,
04-310, 04-300. For wet installation, see PMS 01-05-47.
(f) Install the bolts 04-320, 04-310, 04-300, the screws 04-190, 04-340, 04-230, 04-270,
the washers 04-200, 04-240, 04-330 and the new nuts 04-210, 04-250, 04-290.

NOTE : If you install a 2nd Oversize Fastener or Oversize Fastener, you must use
the Washer and Washer.
(g) Torque the nuts 04-210, 04-250, 04-290 and 04-340. See PMS 01-05-66.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(h) Remove the unwanted Material No. 09-016 with Material No. 19-003 Lint-Free
Cotton Cloth soaked in Material No. 11-003 Methyl-Ethyl-Ketone.
(i) Remove the pin (6).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-056 POLYSULFIDE


SEALANT FOR FILLING OF CAVITIES. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.

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(12) Apply Material No. 09-056 Polysulfide Sealant for filling of cavities to the installed hinge
assembly 04-060 and fill the gaps between the inner hinge assemblies 04-040 and the
middle hinge assembly 04-060.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(13) Clean the heads of the bolts 04-320, 04-310, 04-300, the screws 04-190, 04-340, 04-230,
04-270, the washers 04-200, 04-240, 04-330 and the new nuts 04-210, 04-250, 04-290 with
Material No. 11-003 Methyl-Ethyl-Ketone.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 16-002 POLYURETHANE


TOPCOAT GREY (FOR INTERNAL APPLIC.). OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(14) Apply the Material No. 16-002 Polyurethane Topcoat Grey (for Internal Applic.) to the
heads of the bolts 04-320, 04-310, 04-300, the screws 04-190, 04-340, 04-230, 04-270, the
washers 04-200, 04-240, 04-330, the new nuts 04-210, 04-250, 04-290 and the dried
material 09-056 and let it dry.

NOTE : Make sure that no drain holes are blocked.


5. Job Closeup

**For PN’s D5237100000000 D5237100000200 D5237100000400 D5237100000800 D5237100001000


D5237100001051 D5237100001200 D5237100001400 D5237100001451 D5237100001600
D5237100001800 D5237100002000 D5237100002200 D5237100002400 D5237100002600
D5237100002800 D5237100003000 D5237100003200 D5237100003400 D5237100003451

Subtask 52-31-12-450-001-A01
A. Post-Assembly Procedures
(1) Remove the masking tape and the protective cover from the area adjacent to the repair.
(2) Install the removed parts of the insulation, see ASSEMBLY TASK 52-31-12-400-801-A01.

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D5237100000000

**For PN’s D5237100000000 D5237100000200 D5237100000400 D5237100000800 D5237100001000


D5237100001051 D5237100001200 D5237100001400 D5237100001451 D5237100001600 D5237100001800
D5237100002000 D5237100002200 D5237100002400 D5237100002600 D5237100002800 D5237100003000
D5237100003200 D5237100003400 D5237100003451

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D5237100000000

D
C
B
A

’A’ E

HINGE CENTERLINE
LONGERON

3 4
A
3 4

HINGE CENTERLINE

NSA 5030−4−X
B
NSA 5030−3−X
F_CM_523112_1_0380101_01_00

Replacement of the Outer Hinge Assembly


Replacement of the Forward outer Hinge Assembly (Sheet 1 of 2)
FIGURE-52-31-12-991-038-A01

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D5237100000000

**For PN’s D5237100000000 D5237100000200 D5237100000400 D5237100000800 D5237100001000


D5237100001051 D5237100001200 D5237100001400 D5237100001451 D5237100001600 D5237100001800
D5237100002000 D5237100002200 D5237100002400 D5237100002600 D5237100002800 D5237100003000
D5237100003200 D5237100003400 D5237100003451

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1 E ’A’

HINGE CENTERLINE
LONGERON

7 C 6

7 6

HINGE CENTERLINE

8
4, 7
D
HINGE LINE

11
FILLED

10

NSA 5030−4−X
E E
NSA 5030−3−X
F_CM_523112_1_0380106_01_00

Replacement of the Outer Hinge Assembly


Replacement of the Aft outer Hinge Assembly (Sheet 2 of 2)
FIGURE-52-31-12-991-038-A01

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D5237100000000

**For PN’s D5237100000000 D5237100000200 D5237100000400 D5237100000800 D5237100001000


D5237100001051 D5237100001200 D5237100001400 D5237100001451 D5237100001600 D5237100001800
D5237100002000 D5237100002200 D5237100002400 D5237100002600 D5237100002800 D5237100003000

B
A
D
C

6
’A’
A ’B’

HINGE CENTERLINE
LONGERON

7
2
8
A
A

HINGE CENTERLINE

2 7
8

NSA 5030−4−X

NSA 5030−3−X
F_CM_523112_1_0390101_01_01

Replacement of the Inner Hinge Assembly


(Sheet 1 of 2)
FIGURE-52-31-12-991-039-A01

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D5237100000000

**For PN’s D5237100000000 D5237100000200 D5237100000400 D5237100000800 D5237100001000


D5237100001051 D5237100001200 D5237100001400 D5237100001451 D5237100001600 D5237100001800
D5237100002000 D5237100002200 D5237100002400 D5237100002600 D5237100002800 D5237100003000

1 2
HINGE LINE
3
FILLED

A A
6
’A’
A ’B’

HINGE CENTERLINE
LONGERON

8
2
7
A
C

HINGE CENTERLINE

2 8
7

NSA 5030−4−X

NSA 5030−3−X
F_CM_523112_1_0390104_01_00

Replacement of the Inner Hinge Assembly


(Sheet 2 of 2)
FIGURE-52-31-12-991-039-A01

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**For PN’s D5237100003200 D5237100003400 D5237100003451

B
A
D
C

6
’A’
A ’B’

HINGE CENTERLINE
LONGERON

7
2
8
A
A

HINGE CENTERLINE

2 7
8

NSA 1790

NSA 5030−3−X
F_CM_523112_1_0390203_01_00

Replacement of the Inner Hinge Assembly


(Sheet 1 of 2)
FIGURE-52-31-12-991-039-B01

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**For PN’s D5237100003200 D5237100003400 D5237100003451

1 2
HINGE LINE
3
FILLED

A A
6
’A’ ’B’

HINGE CENTERLINE
LONGERON

8
2
7

HINGE CENTERLINE

2 8
7

D
NSA 1790

NSA 5030−3−X
NAS 1154−11, NSA 1790
F_CM_523112_1_0390204_01_00

Replacement of the Inner Hinge Assembly


(Sheet 2 of 2)
FIGURE-52-31-12-991-039-B01

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D5237100000000

**For PN’s D5237100000000 D5237100000200 D5237100000400 D5237100000800 D5237100001000


D5237100001051 D5237100001200 D5237100001400 D5237100001451 D5237100001600 D5237100001800
D5237100002000 D5237100002200 D5237100002400 D5237100002600 D5237100002800 D5237100003000

1 2
B
HINGE LINE
A 3
FILLED

A A

6
A
’A’ ’B’

HINGE CENTERLINE
LONGERON

8 2 A 7
A

HINGE CENTERLINE

8
2 7
NSA 5030−4−X

NSA 5030−3−X
B
F_CM_523112_1_0400101_01_01

Replacement of the Middle Hinge Assembly


FIGURE-52-31-12-991-040-A01

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**For PN’s D5237100003200 D5237100003400 D5237100003451

B 2
1
A HINGE LINE
3
FILLED

A A
6
A
’A’ ’B’

HINGE CENTERLINE
LONGERON

8 2 A 7
A

HINGE CENTERLINE

8
2 7
NSA 1790

NSA 5030−3−X
B
NSA 1154−11, NSA 1790
F_CM_523112_1_0400202_01_00

Replacement of the Middle Hinge Assembly


FIGURE-52-31-12-991-040-B01

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**For PN’s D5237190000000 D5237190000200 D5237190000400 D5237190000800 D5237190001000


D5237190001051 D5237190001200 D5237190001400 D5237190001600 D5237190001800 D5237190002200
D5237190002400 D5237190002600 D5237190002800 D5237190003000 D5237190003060 D5237190003200
D5237190003400 D5237190010200 D5237190010400 D5237190010600 D5237190010800 D5237190011000
D5237190011200 D5237190011400

TASK 52-31-12-350-806-B01
Replacement of the Hinge Assembly
1. General
A. The procedure for the aft cargo door is given in this section.
-

NOTE : See IPL_FIGURE_51, IPL_FIGURE_51A, IPL_FIGURE_51H for the aft cargo doors.
B. See the Structural Repair Manual (SRM) for the door structure.
2. Job Set-up Information
A. Repair Material List
REFERENCE DESIGNATION QTY MATERIAL/REMARKS
1 Oversize Fastener AR 1st Oversize ASNA2001-3-(L)X and 2nd Oversize
ASNA2001-3-(L)Y, replace screws NSA5030-3-
(L) , , .
2 Oversize Fastener AR 1st Oversize ASNA2001-4-(L)X and 2nd Oversize
ASNA2001-4-(L)Y, replace screws NSA5030-4-
(L) , , .
3 Oversize Fastener AR 1st Oversize NAS1790V4R(L)X and 2nd Oversize
NAS1790V4R(L)Y, replace bolts NAS1790V4R ,
.
4 Washer AR NSA5372E10A for 2nd Oversize Fasteners,
replace Washers NAS1149C0332R .
5 Washer AR NSA5372E416B for 2nd Oversize Fasteners,
replace Washers NAS1149C0463R .
6 Oversize Fastener AR 1st Oversize NAS1790-4R(L)X and 2nd Oversize
NAS1790-4R(L)Y, replace screws NAS1154-11
and bolts NAS1790-4R12X .
Repair Material List
TABLE 1

B. Consumable Materials
REFERENCE DESIGNATION
08-074 Masking Tape

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REFERENCE DESIGNATION
11-003 Methyl-Ethyl-Ketone
09-056 Polysulfide Sealant for filling of cavities
16-002 Polyurethane Topcoat Grey (for Internal Applic.)
09-016 Corrosion Inhibiting Fillet Consistency
19-003 Lint-Free Cotton Cloth
Consumable Materials
TABLE 2

C. Fixtures, Tools, Test and Support Equipment


REFERENCE DESIGNATION
wooden scraper
Fixtures, Tools, Test and Support Equipment
TABLE 3

D. Referenced Information
REFERENCE DESIGNATION
TASK 52-31-12-000-801-A01 Removal and Disassembly of the Insulation
TASK 52-31-12-100-801-A01 Cleaning
TASK 52-31-12-380-801-A01 Protective Treatment
TASK 52-31-12-400-801-A01 Assembly and Installation of the Insulation and Door Seal
SRM 51-40-00
SRM 51-46-11
PMS 01-04-25
PMS 01-05-47
PMS 01-05-66
SRM 51-44-00
FIGURE 52-31-12-991-044-A FIGURE 52-31-12-991-044-A-Replacement of the Outer Hinge
Assembly
FIGURE 52-31-12-991-045-A FIGURE 52-31-12-991-045-A-Replacement of the Inner Hinge
Assembly
FIGURE 52-31-12-991-045-A FIGURE 52-31-12-991-045-A-Replacement of the Inner Hinge
Assembly
FIGURE 52-31-12-991-045-B FIGURE 52-31-12-991-045-B-Replacement of the Inner Hinge
Assembly
FIGURE 52-31-12-991-046-A FIGURE 52-31-12-991-046-A-Replacement of the Middle Hinge
Assembly

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REFERENCE DESIGNATION
FIGURE 52-31-12-991-046-A FIGURE 52-31-12-991-046-A-Replacement of the Middle Hinge
Assembly
FIGURE 52-31-12-991-046-B FIGURE 52-31-12-991-046-B-Replacement of the Middle Hinge
Assembly
Referenced Information
TABLE 4

3. Job Setup

WARNING : BE CAREFUL WHEN YOU USE SOLVENTS/CLEANING AGENTS, SEALANTS AND


OTHER MATERIALS. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS
AND THE LOCAL REGULATIONS. MAKE SURE THAT THERE IS A GOOD FLOW
OF AIR THROUGH THE WORK AREA. DO NOT BREATHE THE FUMES. DO NOT
SMOKE. DO NOT USE THESE MATERIALS NEAR A FLAME, SPARKS OR
SOURCES OF HEAT. USE PROTECTIVE CLOTHING, GOGGLES AND GLOVES. IF
YOU GET ONE OF THESE MATERIALS ON YOUR SKIN OR IN YOUR EYES,
FLUSH IT AWAY WITH A FLOW OF CLEAN WATER. IF YOU GET ONE OF
THESE MATERIALS IN YOUR MOUTH, GET IMMEDIATE MEDICAL AID. IN
GENERAL, THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANTS.

CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.

Subtask 52-31-12-000-010-A01
A. Preliminary Procedures
(1) Remove only those parts of the insulation that you must remove to get access to the
component, see DISASSEMBLY TASK 52-31-12-000-801-A01.
(2) Put a protective cover with Material No. 08-074 Masking Tape on the area adjacent to the
repair.
4. Procedure

Subtask 52-31-12-350-012-A01
A. Replacement of the Outer Hinge Assemblies

NOTE : The hinge assembly is shown as (4) in the FIGURE 52-31-12-991-044-A and as 54-020
or 54-090 in the IPL_FIGURE_54.

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(1) Remove the hinge assembly 54-090 or 54-020 as follows:

NOTE : Make sure that a minimum of two of the initially installed hinge assemblies
54-040, 54-060 are fully installed.
(a) Remove the screws 54-190, 54-220, 54-230, 54-260 or 54-270, the washers 54-200,
54-240 and the nuts 54-210, 54-250.
(b) Discard the nuts 54-210, 54-250.
(c) Remove the hinge assembly 54-090 or 54-020.
(d) Remove the shims 54-130, 54-160. Cut the shim on the adjacent hinge if necessary.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(2) Remove the remaining sealant with a wooden scraper or a plastic scraper and clean the
door structure in the area of the hinge assembly with Material No. 11-003 Methyl-Ethyl-
Ketone. See CLEANING TASK 52-31-12-100-801-A01.
(3) Transfer the bore holes to the new hinge assembly 54-090 or 54-020 as follows:
(a) Temporarily install the new hinge assembly 54-090 or 54-020 in the installation
position on the cargo door structure.
(b) Install a pin (1) with a diameter between 11.082 mm and 11.1 mm (0.436 in and
0.437 in) to align the new hinge assembly 54-090 or 54-020 in the correct installation
position on the hinge line. See FIGURE 52-31-12-991-044-A.
(c) Use a feeler gage to measure the gap between the hinge assembly 54-090 or 54-020
and the cargo door structure. Measure the gap at four points on the edges of the
hinge assembly 54-090 or 54-020.
(d) Make sure that the hinge assembly (4) is parallel to the longeron (11) and the door
skin (10). See FIGURE 52-31-12-991-044-A, Section A-A.
(e) Make a decision about which shims (8) and (9) are necessary, see FIGURE
52-31-12-991-044-A, in relation to the measured gap thickness, see TABLE 5.
THICKNESS WIDTH LENGTH
IPL FIG. - ITEM millimeters millimeters millimeters
(inches) (inches) (inches)
54-136 0.1 54.5 177.7
(0.0039) (2.1457) (6.9960)
54-166 25.0 147.7
(0.9842) (5.8149)
54-130 0.2 54.5 177.7
(0.0079) (2.1457) (6.9960)

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THICKNESS WIDTH LENGTH


IPL FIG. - ITEM millimeters millimeters millimeters
(inches) (inches) (inches)
54-160 25.0 147.7
(0.9842) (5.8149)
54-137 0.3 54.5 177.7
(0.0118) (2.1457) (6.9960)
54-167 25.0 147.7
(0.9842) (5.8149)
54-131 0.4 54.5 177.7
(0.0157) (2.1457) (6.9960)
54-161 25.0 147.7
(0.9842) (5.8149)
54-138 0.5 54.5 177.7
(0.0197) (2.1457) (6.9960)
54-168 25.0 147.7
(0.9842) (5.8149)
54-132 0.6 54.5 177.7
(0.0236) (2.1457) (6.9960)
54-162 25.0 147.7
(0.9842) (5.8149)
54-133 0.8 54.5 177.7
(0.0315) (2.1457) (6.9960)
54-163 25.0 147.7
(0.9842) (5.8149)
54-134 1.0 54.5 177.7
(0.0394) (2.1457) (6.9960)
54-164 25.0 147.7
(0.9842) (5.8149)
54-135 1.2 54.5 177.7
(0.0472) (2.1457) (6.9960)
54-165 25.0 147.7
(0.9842) (5.8149)
Shims - Item Number According to Dimensions
TABLE 5

(f) Temporarily hold the new shims (8) and (9) in the installation position between the
hinge assembly (4), the longeron (11) and the door skin (10).

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(g) Make sure that dimension ’A’ between the new outer hinge assembly (4) and the
inner hinge assembly (3) is between 16.73 mm and 16.93 mm (0.6587 in and 0.6665
in). See FIGURE 52-31-12-991-044-A.
(h) Transfer and drill pilot holes to the shims (8), (9) and the outer hinge assembly (4),
see PMS 01-04-25.

NOTE : The outer hinge assemblies 54-090, 54-020 are made of titanium.
(i) Remove the pin (1), the new outer hinge assembly (4) and the new shims (8), (9)
from the door structure.
(4) Drill the holes in the new shims (8) and (9) to the final diameter as follows:

NOTE : See SRM 51-40-00 for fasteners, hole and drill data.
(a) Drill the holes for the fasteners NSA5030-3-X and NSA5030-4-X, shown in the
FIGURE 52-31-12-991-044-A, as follows:
1 Drill the holes for the NSA5030-3-X fasteners to a diameter between 4.8 mm
and 5.0 mm (0.1890 and 0.1969 in), see PMS 01-04-25.
2 Drill the holes for the NSA5030-4-X fasteners to a diameter between 6.327 mm
and 6.527 mm (0.2491 in and 0.2570 in), see PMS 01-04-25.
(b) Deburr the holes, see PMS 01-04-25.
(5) Drill the holes in the outer hinge assembly (4) until their diameters are as follows:

NOTE : The outer hinge assemblies 54-090, 54-020 are made of titanium.

NOTE : See SRM 51-40-00 for fasteners, hole and drill data.
(a) Drill the holes for the fasteners NSA5030-3-X and NSA5030-4-X, shown in the
FIGURE 52-31-12-991-044-A, as follows:
1 Drill the holes for the NSA5030-3-X fasteners to a diameter between 4.8 mm
and 4.818 mm (0.1890 in and 0.1897 in), see PMS 01-04-25.
2 Drill the holes for the NSA5030-4-X fasteners to a diameter between 6.327 mm
and 6.342 mm (0.2491 in and 0.2497 in) , see PMS 01-04-25.
(b) Deburr the holes, see PMS 01-04-25.
(6) Make sure that the bore holes in the new hinge assembly 54-090 or 54-020 align with the
bore holes in the door structure and that you can install all the screws 54-190, 54-220,
54-230, 54-260 or 54-270.
(a) If you cannot install one of the screws 54-190, 54-220, 54-230, 54-260 or 54-270
because the bore hole in the door structure does not align with the bore hole in the
hinge assembly 54-090 or 54-020 , drill this bore hole for an Oversize Fastener or
Oversize Fastener as follows:

NOTE : See SRM 51-40-00 for fasteners, hole and drill data.

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1 Temporarily install the new hinge assembly 54-090 or 54-020 and the new shims
(8) and (9) in the installation position on the cargo door structure.
2 Install a pin (1) with a diameter of between 11.082 mm and 11.1 mm (0.436 in
and 0.437 in) to align the new hinge assembly (4) in the correct installation
position on the hinge line. See FIGURE 52-31-12-991-044-A.
3 Drill the holes for the Oversize Fastener through the hinge assembly (4) and the
door structure as follows:
a For the 1st oversize, drill to a diameter between 5.159 mm and 5.179 mm
(0.2031 in and 0.2039 in), see PMS 01-04-25.
b If necessary, for the 2nd oversize, drill to a diameter between 5.582 mm
and 5.602 mm (0.2206 in and 0.2189 in), see PMS 01-04-25.
4 Drill the holes for the Oversize Fastener through the hinge assembly (4) and the
door structure as follows:
a For the 1st oversize, drill to a diameter between 6.683 mm and 6.705 mm
(0.2631 in and 0.2640 in), see PMS 01-04-25.
b If necessary, for the 2nd oversize, drill to a diameter between 7.106 mm
and 7.128 mm (0.2798 in and 0.2806 in), see PMS 01-04-25.
(b) Remove the pin (1), the new outer hinge assembly (4) and the new shims (8), (9)
from the door structure.
(c) Deburr the holes, see PMS 01-04-25.
(7) Countersink the holes in the outer hinge assembly (4) as follows:

NOTE : See SRM 51-46-11 for how to countersink holes in metallic structure.
(a) Countersink the holes for the fasteners NSA5030-3-X and NSA5030-4-X, shown in
FIGURE 52-31-12-991-044-A, as follows:
1 Countersink the holes for the NSA5030-3-X fasteners to a diameter between
9.525 mm and 9.830 mm (0.375 and 0.387 in) and at an angle of 100˚, see
PMS 01-04-25.
2 Countersink the holes for the NSA5030-4-X fasteners to a diameter between
12.598 mm and 12.954 mm (0.496 and 0.506 in) and at an angle of 100˚, see
PMS 01-04-25.
(8) Remove all unwanted material from the door structure. Use a vacuum cleaner.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(9) Clean the hinge assembly (4), the shims (8), (9) and the door structure in the area of the
hinge assembly with Material No. 11-003 Methyl-Ethyl-Ketone.

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(10) Apply protective treatment to the hinge assembly (4), the new shims (8), (9) and the door
structure in the area of the hinge assembly. See REPAIR TASK 52-31-12-380-801-A01.
(11) Install the new hinge assembly (4) and the new shims (8), (9) as follows:

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(a) Clean the hinge assembly (2), the screws 54-190, 54-220, 54-230, 54-260 or 54-270,
the washers 54-200, 54-240 and the nuts 54-210, 54-250 , the new shims (8), (9) and
the door structure in the area of the hinge assembly with Material No. 11-003 Methyl-
Ethyl-Ketone.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-016 CORROSION


INHIBITING FILLET CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(b) Apply Material No. 09-016 Corrosion Inhibiting Fillet Consistency to the mating
surfaces of the hinge assembly (4), the new shims (8), (9), the longeron (11) and the
door skin (10). Fill the recess between the hinge assembly (4) and the door structure,
see FIGURE 52-31-12-991-044-A. For wet installation, see PMS 01-05-47.
(c) Put the hinge assembly (4) and the selected shims (8), (9) in the installation position.
(d) Install a pin (1) with a diameter of between 11.082 mm and 11.1 mm (0.436 in and
0.437 in) through the new hinge assembly 54-090 and the initially installed hinge
assembly 54-040 to align the hinge assembly.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-016 CORROSION


INHIBITING FILLET CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(e) Apply Material No. 09-016 Corrosion Inhibiting Fillet Consistency under the heads and
on the shafts of the screws 54-190, 54-220, 54-230, 54-260 or 54-270. For wet
installation see PMS 01-05-47.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(f) Clean the screws 54-190, 54-220, 54-230, 54-260 or54-270, the washers 54-200,
54-240 and the new nuts 54-210, 54-250 with Material No. 11-003 Methyl-Ethyl-
Ketone.
(g) Install the screws 54-190, 54-220, 54-230, 54-260 or 54-270, the washers 54-200,
54-240 and the new nuts 54-210, 54-250.

NOTE : If you install a 2nd Oversize Fastener , Oversize Fastener you must use the
Washer and Washer.
(h) Torque the nuts 54-210, 54-250. See PMS 01-05-66.

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WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-016 CORROSION


INHIBITING FILLET CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(i) Remove the unwanted Material No. 09-016 Corrosion Inhibiting Fillet Consistency
with Material No. 19-003 Lint-Free Cotton Clothsoaked in Material No. 11-003
Methyl-Ethyl-Ketone.
(j) Remove the hinge pin (1).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-056 POLYSULFIDE


SEALANT FOR FILLING OF CAVITIES. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(12) Apply Material No. 09-056 Polysulfide Sealant for filling of cavities to the installed hinge
assembly 54-090 or 54-020 and fill the gaps between the hinge assembly 54-090 or 54-020,
the inner hinge assembly 54-040 and the end fitting 54-010 or 54-110.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(13) Clean the heads of the screws 54-190, 54-220, 54-230, 54-260 or 54-270 , the washers
54-200, 54-240 and the nuts 54-210, 54-250 with Material No. 11-003 Methyl-Ethyl-
Ketone.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 16-002 POLYURETHANE


TOPCOAT GREY (FOR INTERNAL APPLIC.). OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(14) Apply Material No. 16-002 Polyurethane Topcoat Grey (for Internal Applic.) to the heads
of the screws 54-190, 54-220, 54-230, 54-260 or 54-270 , the washers 54-200, 54-240, the
nuts 54-210, 54-250 and the dried material 09-056 and let it dry.

NOTE : Make sure that no drain holes are blocked.

**For PN’s D5237190000000 D5237190000200 D5237190000400 D5237190000800 D5237190001000


D5237190001051 D5237190001200 D5237190001400 D5237190001600 D5237190001800
D5237190002200 D5237190002400 D5237190002600 D5237190002800 D5237190003000
D5237190010200 D5237190010400 D5237190010600 D5237190010800 D5237190011000

Subtask 52-31-12-350-013-A01
B. Replacement of the Inner Hinge Assemblies

NOTE : The hinge assembly is shown as (2) in the FIGURE 52-31-12-991-045-A and as 54-040
in the IPL_FIGURE_54.

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(1) Remove the hinge assembly 54-040 as follows:

NOTE : Make sure that a minimum of two of the initially installed hinge assemblies
54-020, 54-060, 54-090 are installed.
(a) Remove the screws 54-190, 54-220 or 54-360, 54-230, 54-270, the washers 54-200 or
54-340, 54-240 and the nuts 54-210 or 54-350, 54-250.
(b) Discard the nuts 54-210 ,54-350, 54-250.
(c) Remove the hinge assembly 54-040.
(d) Remove the shims 54-140, 54-170. Cut the shim on the adjacent hinge if necessary.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(2) Remove the remaining sealant with a wooden scraper or a plastic scraper and clean the
door structure in the area of the hinge assembly with Material No. 11-003 Methyl-Ethyl-
Ketone. See CLEANING TASK 52-31-12-100-801-A01.
(3) Transfer the bore holes to the new hinge assembly 54-040 as follows:
(a) Temporarily install the new hinge assembly 54-040 in its installation position on the
cargo door structure.
(b) Install a pin (6) with a diameter of between 11.082 mm and 11.1 mm (0.436 in and
0.437 in) to align the new hinge assembly (2) in the correct installation position on
the hinge line. See FIGURE 52-31-12-991-045-A.
(c) Use a feeler gage to measure the gap between the hinge assembly 54-040 and the
cargo door structure. Measure the gap at four points on the edges of the hinge
assembly 54-040.
(d) Make sure that the hinge assembly (2) is parallel to the longeron (3) and the door
skin (5). See FIGURE 52-31-12-991-045-A, Section A-A.
(e) Make a decision about which shims (1) and (4) are necessary, see FIGURE
52-31-12-991-045-A, in relation to the measured gap thickness, see TABLE 6.
THICKNESS WIDTH LENGTH
IPL FIG. - Item millimeters millimeters millimeters
(inches) (inches) (inches)
54-146 0.1 54.5 399.0
(0.0039) (2.1457) (15.7086)
54-176 25.0 399.0
(0.9842) (15.7086)
54-140 0.2 54.5 399.0
(0.0079) (2.1457) (15.7086)

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THICKNESS WIDTH LENGTH


IPL FIG. - Item millimeters millimeters millimeters
(inches) (inches) (inches)
54-170 25.0 399.0
(0.9842) (15.7086)
54-147 0.3 54.5 399.0
(0.0118) (2.1457) (15.7086)
54-177 25.0 399.0
(0.9842) (15.7086)
54-141 0.4 54.5 399.0
(0.0157) (2.1457) (15.7086)
54-171 25.0 399.0
(0.9842) (15.7086)
54-148 0.5 54.5 399.0
(0.0197) (2.1457) (15.7086)
54-178 25.0 399.0
(0.9842) (15.7086)
54-142 0.6 54.5 399.0
(0.0236) (2.1457) (15.7086)
54-172 25.0 399.0
(0.9842) (15.7086)
54-143 0.8 54.5 399.0
(0.0315) (2.1457) (15.7086)
54-173 25.0 399.0
(0.9842) (15.7086)
54-144 1.0 54.5
(0.0394) (2.1457)
54-174 25.0
(0.9842)
54-145 1.2 54.5
(0.0472) (2.1457)
54-175 25.0
(0.9842)
Shims - Item Number According to Dimensions
TABLE 6

(f) Temporarily install the new shims (1) and (4) in the installation position between the
hinge assembly (2), the longeron (3) and the door skin (5).

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(g) Make sure that dimensions ’A’ and ’B’ between the new inner hinge assembly (2), the
middle hinge assembly (7) and the outer hinge assembly (8) are between 16.73 mm
and 16.93 mm (0.6587 in and 0.6665 in). See FIGURE 52-31-12-991-045-A.
(h) Transfer and drill pilot holes to the shims (1), (4) and the inner hinge assembly (2),
see PMS 01-04-25.
(i) Remove the pin (6), the new inner hinge assembly (2) and the new shims (1), (4)
from the door structure.
(4) Drill the holes in the new shims (1), (4) until their diameters are as follows:

NOTE : See SRM 51-40-00 for fasteners, hole and drill data.
(a) Drill the holes for the fasteners NSA5030-3-X and NSA5030-4-X shown in the
FIGURE 52-31-12-991-045-A as follows:
1 Drill the holes for the NSA5030-3-X fasteners to a diameter between 4.8 mm
and 5.0 mm (0.18901 in and 0.1969 in), see PMS 01-04-25.
2 Drill the holes for the fasteners NSA5030-4-X to a diameter between 6.327 mm
and 6.527 mm (0.2491 in and 0.2570 in), see PMS 01-04-25.
(b) Deburr the holes, see PMS 01-04-25.
(5) Drill the holes in the inner hinge assembly 54-040 until their diameters are as follows:

NOTE : See SRM 51-40-00 for fasteners, hole and drill data.
(a) Drill the holes for the fasteners NSA5030-3-X and NSA5030-4-X shown in the
FIGURE 52-31-12-991-045-A as follows:
1 Drill the holes for the NSA5030-3-X fasteners to a diameter between 4.803 mm
and 4.818 mm (0.1891 in and 0.1899 in), see PMS 01-04-25.
2 Drill the holes for the NSA5030-4-X fasteners to a diameter between 6.327 mm
and 6.347 mm (0.2491 in and 0.2499 in), see PMS 01-04-25.
(b) Deburr the holes, see PMS 01-04-25.
(6) Make sure that the holes in the new hinge assembly 54-040 align with the holes in the door
structure and that you can install all the screws 54-190, 54-220 or 54-360, 54-230, 54-270.
(a) If you cannot install one of the screws 54-190, 54-220 or 54-360, 54-230, 54-270,
because the holes in the door structure do not align with the holes in the hinge
assembly 54-040 , drill these holes for an Oversize Fastener or Oversize Fastener as
follows:

NOTE : See SRM 51-40-00 for fasteners, hole and drill data.
1 Temporarily install the new hinge assembly (2) and the new shims (1) and (4) in
the installation position on the cargo door structure.

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2 Install a pin (6) with a diameter between 11.082 mm and 11.1 mm (0.436 in and
0.437 in) to align the new hinge assembly (2) in the correct installation position
on the hinge line. See FIGURE 52-31-12-991-045-A.
3 Drill the holes for the oversize fasteners Oversize Fastener through the hinge
assembly 54-040 and the door structure as follows:
a For the 1st oversize, drill to a diameter between 5.159 mm and 5.179 mm
(0.2031 in and 0.2039 in), see PMS 01-04-25.
b For the 2nd oversize, drill to a diameter between 5.582 mm and 5.602 mm
(in 0.2189 and 0.2206 in), see PMS 01-04-25.
4 Drill the holes for the oversize fasteners Oversize Fastener through the hinge
assembly 54-040 and the door structure as follows:
a For the 1st oversize, drill to a diameter between 6.683 mm and 6.705 mm
(0.2631 in and 0.2640 in), see PMS 01-04-25.
b For the 2nd oversize, drill to a diameter between 7.106 mm and 7.128 mm
(0.2798 in and 0.2806 in), see PMS 01-04-25.
(b) Remove the pin (6), the new hinge assembly (2) and the new shims (1), (4) from the
door structure.
(c) Deburr the holes, see PMS 01-04-25.
(7) Countersink the holes in the inner hinge assembly (2) as follows:

NOTE : See SRM 51-46-11 for how to countersink holes in metallic structure.
(a) Countersink the holes for the fasteners NSA5030-3-X and NSA5030-4-X shown in the
FIGURE 52-31-12-991-045-A as follows:
1 Countersink the holes for the NSA5030-3-X fasteners to a diameter between
9.525 mm and 9.830 mm (0.375 and 0.387 in) at an angle of 100˚, see PMS
01-04-25.
2 Countersink the holes for the NSA5030-4-X fasteners to a diameter between
12.598 mm and 12.954 mm (0.496 and 0.510 in) at an angle of 100˚, see PMS
01-04-25.
(8) Remove all unwanted material from the door structure. Use a vacuum cleaner.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(9) Clean the hinge assembly 54-040, the shims (1), (4) and the door structure in the area of
the hinge assembly with Material No. 11-003 Methyl-Ethyl-Ketone.
(10) Apply protective treatment to the hinge assembly 54-040 , the new shims (1), (4) and the
door structure in the area of the hinge assembly. See REPAIR TASK 52-31-12-380-801-
A01.

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(11) Install the new hinge assembly 54-040 and the new shims (1), (4) as follows:

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(a) Clean the hinge assembly 54-040 , the screws 54-190, 54-220 or 54-360, 54-230,
54-270, the washers 54-200 or 54-340, 54-240 and the nuts 54-210 or 54-350, 54-250,
the new shims (1), (4) and the door structure in the area of the hinge assembly with
Material No. 11-003 Methyl-Ethyl-Ketone.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-016 CORROSION


INHIBITING FILLET CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(b) Apply Material No. 09-016 Corrosion Inhibiting Fillet Consistency to the mating
surfaces of the hinge assembly (2), the new shims (1), (4), the longeron (3) and the
door skin (5). Fill the recess between the hinge assembly (2) and the door structure,
see FIGURE 52-31-12-991-045-A. For wet installation, see PMS 01-05-47.
(c) Put the hinge assembly (2) and the selected shims (1), (4) in the installation position.
(d) Install a pin (6) with a diameter between 11.082 mm and 11.1 mm (0.436 in and
0.437 in) through the initially installed hinge assemblies and the new hinge assembly
54-040 to align it with the other hinge assemblies.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-016 CORROSION


INHIBITING FILLET CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(e) Apply Material No. 09-016 Corrosion Inhibiting Fillet Consistency under the heads and
on the shafts of the screws 54-190, 54-220 or 54-360, 54-230, 54-270. For wet
installation, see PMS 01-05-47.
(f) Install the screws 54-190, 54-220 or 54-360, 54-230, 54-270, the washers 54-200 or
54-340, 54-240 and the new nuts 54-210 or 54-350, 54-250.

NOTE : If you install a 2nd Oversize Fastener , Oversize Fastener you must use the
Washer and Washer.
(g) Torque the nuts 54-210 or 54-350, 54-250. See PMS 01-05-66.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(h) Remove the unwanted Material No. 09-016 with Material No. 19-003 Lint-Free
Cotton Cloth soaked in Material No. 11-003 Methyl-Ethyl-Ketone.
(i) Remove the pin (6).

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WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-056 POLYSULFIDE


SEALANT FOR FILLING OF CAVITIES. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(12) Apply Material No. 09-056 Polysulfide Sealant for filling of cavities to the installed hinge
assembly 54-040 and fill the gaps between the outer hinge assembly 54-090 or 54-020 and
the middle hinge assembly 54-060.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(13) Clean the heads of the screws 54-190, 54-220 or 54-360, 54-230, 54-270, the washers
54-200 or 54-340, 54-240 and the nuts 54-210 or 54-350, 54-250 with Material No. 11-003
Methyl-Ethyl-Ketone.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 16-002 POLYURETHANE


TOPCOAT GREY (FOR INTERNAL APPLIC.). OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(14) Apply Material No. 16-002 Polyurethane Topcoat Grey (for Internal Applic.) to the heads
of the screws 54-190, 54-220 or 54-360, 54-230, 54-270, the washers 54-200 or 54-340,
54-240, the nuts 54-210 or 54-350, 54-250 and the dried material 09-056 and let it dry.

NOTE : Make sure that no drain holes are blocked.

**For PN’s D5237190003060

Subtask 52-31-12-350-013-B01
C. Replacement of the Inner Hinge Assemblies

NOTE : The hinge assembly is shown as (2) in the FIGURE 52-31-12-991-045-A and as 54-040
in the IPL_FIGURE_54.
(1) Remove the hinge assembly 54-040 as follows:

NOTE : Make sure that a minimum of two of the initially installed hinge assemblies
54-020, 54-060, 54-090 are fully installed.
(a) Remove the bolts 54-320, 54-300, 54-310 or the screws 54-190, 54-220, the screws
54-230, 54-270, the washers 54-200 or 54-330, 54-240 and the nuts 54-210 or 54-290,
54-250.
(b) Discard the nuts 54-210 or 54-290, 54-250.
(c) Remove the hinge assembly 54-040.
(d) Remove the shims 54-140, 54-170. Cut the shim on the adjacent hinge if necessary.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.

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(2) Remove the remaining sealant with a wooden scraper or a plastic scraper and clean the
door structure in the area of the hinge assembly with Material No. 11-003 Methyl-Ethyl-
Ketone. See CLEANING TASK 52-31-12-100-801-A01.
(3) Transfer the bore holes to the new hinge assembly 54-040 as follows:
(a) Temporarily install the new hinge assembly 54-040 in its installation position on the
cargo door structure.
(b) Install a pin (6) with a diameter between 11.082 mm and 11.1 mm (0.436 in and
0.437 in) to align the new hinge assembly (2) in the correct installation position on
the hinge line. See FIGURE 52-31-12-991-045-A.
(c) Use a feeler gage to measure the gap between the hinge assembly 54-040 and the
cargo door structure. Measure the gap at four points on the edges of the hinge
assembly 54-040.
(d) Make sure that the hinge assembly (2) is parallel to the longeron (3) and the door
skin (5). See FIGURE 52-31-12-991-045-A, Section A-A.
(e) Make a decision about which shims (1) and (4) to use, see FIGURE
52-31-12-991-045-A, in relation to the measured gap thickness, see TABLE 7.
THICKNESS WIDTH LENGTH
IPL FIG. - Item millimeters millimeters millimeters
(inches) (inches) (inches)
54-146 0.1 54.5 399.0
(0.0039) (2.1457) (15.7086)
54-176 25.0 399.0
(0.9842) (15.7086)
54-140 0.2 54.5 399.0
(0.0079) (2.1457) (15.7086)
54-170 25.0 399.0
(0.9842) (15.7086)
54-147 0.3 54.5 399.0
(0.0118) (2.1457) (15.7086)
54-177 25.0 399.0
(0.9842) (15.7086)
54-141 0.4 54.5 399.0
(0.0157) (2.1457) (15.7086)
54-171 25.0 399.0
(0.9842) (15.7086)
54-148 0.5 54.5 399.0
(0.0197) (2.1457) (15.7086)

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THICKNESS WIDTH LENGTH


IPL FIG. - Item millimeters millimeters millimeters
(inches) (inches) (inches)
54-178 25.0 399.0
(0.9842) (15.7086)
54-142 0.6 54.5 399.0
(0.0236) (2.1457) (15.7086)
54-172 25.0 399.0
(0.9842) (15.7086)
54-143 0.8 54.5 399.0
(0.0315) (2.1457) (15.7086)
54-173 25.0 399.0
(0.9842) (15.7086)
54-144 1.0 54.5
(0.0394) (2.1457)
54-174 25.0
(0.9842)
54-145 1.2 54.5
(0.0472) (2.1457)
54-175 25.0
(0.9842)
Shims - Item Number According to Dimensions
TABLE 7

(f) Temporarily install the new shims (1) and (4) in the installation position between the
hinge assembly (2), the longeron (3) and the door skin (5).
(g) Make sure that the dimensions ’A’ and ’B’ between the new inner hinge assembly (2),
the middle hinge assembly (7) and the outer hinge assembly (8) are between 16.73
mm and 16.93 mm (0.6587 in and 0.6665 in). See FIGURE 52-31-12-991-045-A.
(h) Transfer and drill pilot holes in the shims (1), (4) and in the inner hinge assembly (2),
see PMS 01-04-25.
(i) Remove the pin (6), the new inner hinge assembly (2) and the new shims (1), (4)
from the door structure.
(4) Drill the holes in the new shims (1), (4) until their diameters are as follows:

NOTE : See SRM 51-40-00 for fasteners, hole and drill data.

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(a) Drill the holes for the fasteners NSA5030-3-X, NSA5030-4-X and NAS1790V4RXXX
shown in FIGURE 52-31-12-991-045-A as follows:
1 Drill the holes for the NSA5030-3-X fasteners to a diameter between 4.8 mm
and 5 mm (0.1890 in and 0.1969 in), see PMS 01-04-25.
2 Drill the holes for the fasteners NSA5030-4-X and NAS1790V4RXXX to a
diameter between 6.327 mm and 6.527 mm (0.2491 in and 0.2570 in), see PMS
01-04-25.
(b) Deburr the holes, see PMS 01-04-25.
(5) Drill the holes in the inner hinge assembly 54-040 until their diameters are as follows:

NOTE : See SRM 51-40-00 for fasteners, hole and drill data.
(a) Drill the holes for the fasteners NSA5030-3X, NSA5030-4-X and NAS1790V4RXXX
shown in the FIGURE 52-31-12-991-045-A as follows:
1 Drill the holes for the NSA5030-3-X fasteners to a diameter between 4.803 mm
and 4.823 mm (0.1891 in and 0.1899 in), see PMS 01-04-25.
2 Drill the holes for the NSA5030-4-X and NAS1790V4RXXX fasteners to a
diameter between 6.327 mm and 6.347 mm (0.2491 in and 0.2499 in), see PMS
01-04-25.
(b) Deburrthe holes, see PMS 01-04-25.
(6) Make sure that the holes in the new hinge assembly (2) align with the holes in the door
structure and that you can install all the bolts 54-300, 54-310, 54-320 or the screws
54-190, 54-220 and the screws 54-230, 54-270.
(a) If you cannot install one of the bolts 54-300, 54-310 , 54-320 or the screws 54-190,
54-220 and the screws 54-230, 54-270, because the holes in the door structure do not
align with the holes in the hinge assembly (2), drill these holes for an Oversize
Fastener , Oversize Fastener or Oversize Fastener or Oversize Fastener as follows:

NOTE : See SRM 51-40-00 for fasteners, hole and drill data.
1 Temporarily install the new hinge assembly (2) and the new shims (1) and (4) in
the installation position on the cargo door structure.
2 Install a pin (6) with a diameter between 11.082 mm and 11.1 mm (0.436 in and
0.437 in) to align the new hinge assembly (2) in the correct installation position
on the hinge line. See FIGURE 52-31-12-991-045-A.
3 Drill the holes for the Oversize Fastener through the hinge assembly (2) and the
door structure as follows:
a For the 1st oversize, drill to a diameter between 5.159 mm and 5.179 mm
(0.2031 in and 0.2039 in), see PMS 01-04-25.

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b For the 2nd oversize, drill to a diameter between 5.582 mm and 5.602 mm
(0.2206 in and 0.2189 in), see PMS 01-04-25.
4 Drill the holes for the Oversize Fastener or Oversize Fastener or Oversize
Fastener through the hinge assembly (2) and the door structure as follows:
a For the 1st oversize, drill to a diameter between 6.683 mm and 6.705 mm
(0.2631 in and 0.2640 in), see PMS 01-04-25.
b For the 2nd oversize, to a diameter between 7.106 mm and 7.128 mm
(0.2798 in and 0.2806 in), see PMS 01-04-25.
(b) Remove the pin (6), the new hinge assembly (2) and the new shims (1), (4) from the
door structure.
(c) Deburrthe holes, see PMS 01-04-25.
(7) Countersink the holes in the inner hinge assembly (2) as follows:

NOTE : See SRM 51-46-11 for how to countersink holes in metallic structure.
(a) Countersink the holes for the fasteners NSA5030-3-X, NSA5030-4-X and
NAS1790V4RXX shown in the FIGURE 52-31-12-991-045-A as follows:
1 Countersink the holes for the NSA5030-3-X fasteners to a diameter between
9.525 mm and 9.830 mm (0.375 and 0.387 in) and at an angle of 100˚, see
PMS 01-04-25.
2 Countersink the holes for the NSA5030-4-X fasteners to a diameter between
12.598 mm and 12.954 mm (0.496 and 0.510 in) and at an angle of 100˚, see
PMS 01-04-25.
3 Countersink the holes for the NAS1790V4RXXX fasteners to a diameter between
11.786 mm and 12.852 mm (0.464 in and 0.506 in) and at an angle of 100˚, see
PMS 01-04-25.
(8) Remove all unwanted material from the door structure. Use a vacuum cleaner.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(9) Clean the hinge assembly 54-040, the shims (1), (4) and the door structure in the area of
the hinge assembly with Material No. 11-003 Methyl-Ethyl-Ketone.
(10) Apply protective treatment to the hinge assembly 54-040, the new shims (1), (4) and the
door structure in the area of the hinge assembly. See REPAIR TASK 52-31-12-380-801-
A01.
(11) Install the new hinge assembly 54-040 and the new shims (1), (4) as follows:

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.

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(a) Clean the hinge assembly 54-040, the bolts 54-320,54-310, 54-300 or the screws
54-190, 54-220, the screws 54-230, 54-270, the washers 54-200 or 54-330, 54-240 and
the new nuts 54-210 or 54-290, 54-250, the new shims (1), (4) and the door structure
in the area of the hinge assembly with Material No. 11-003 Methyl-Ethyl-Ketone.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-016 CORROSION


INHIBITING FILLET CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(b) Apply Material No. 09-016 Corrosion Inhibiting Fillet Consistency to the mating
surfaces of the hinge assembly (2), the new shims (1), (4), the longeron (3) and the
door skin (5). Fill the recess between the hinge assembly (2) and the door structure,
see FIGURE 52-31-12-991-045-A. For wet installation, see PMS 01-05-47.
(c) Put the hinge assembly (2) and the selected shims (1), (4), in their installation
positions.
(d) Install a pin (6) with a diameter between 11.082 mm and 11.1 mm (0.436 in and
0.437 in) through the initially installed hinge assemblies and the new hinge assembly
(2) to align it with the other hinge assemblies.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-016 CORROSION


INHIBITING FILLET CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(e) Apply Material No. 09-016 Corrosion Inhibiting Fillet Consistency under the heads and
on the shafts of the bolts 54-320,54-310, 54-300 or the screws 54-190, 54-220 and the
screws 54-230, 54-270. For wet installation, see PMS 01-05-47.
(f) Install the bolts 54-320, 54-310, 54-300 or the screws 54-190, 54-220, the
screws54-230, 54-270, the washers 54-200 or 54-330, 54-240 and the new nuts 54-210
or 54-290, 54-250.

NOTE : If you install a 2nd Oversize Fastener , Oversize Fastener, you must use the
Washer and Washer.
(g) Torque the nuts 54-250, 54-210 or 54-290,. See PMS 01-05-66.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(h) Remove the unwanted Material No. 09-016 with a Material No. 19-003 Lint-Free
Cotton Cloth soaked in Material No. 11-003 Methyl-Ethyl-Ketone.
(i) Remove the pin (6).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-056 POLYSULFIDE


SEALANT FOR FILLING OF CAVITIES. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.

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(12) Apply Material No. 09-056 Polysulfide Sealant for filling of cavities to the installed hinge
assembly 54-040 and fill the gaps between the outer hinge assembly 54-090 or 54-020, the
inner hinge assembly 54-040 and the middle hinge assembly 54-060.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(13) Clean the heads of the bolts 54-320, 54-310, 54-300 or the screws 54-190, 54-220, the
screws 54-230, 54-270, the washers 54-200 or 54-330, 54-240 and the new nuts 54-210 or
54-290, 54-250 with Material No. 11-003 Methyl-Ethyl-Ketone.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 16-002 POLYURETHANE


TOPCOAT GREY (FOR INTERNAL APPLIC.). OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(14) Apply Material No. 16-002 Polyurethane Topcoat Grey (for Internal Applic.) to the heads
of the bolts 54-320, 54-310, 54-300 or the screws 54-190, 54-220, the screws 54-230,
54-270, to the washers 54-200 or 54-330, 54-240 and the new nuts 54-210 or 54-290,
54-250 and the dried material 09-056 and let it dry.

NOTE : Make sure that no drain holes are blocked.

**For PN’s D5237190003200 D5237190003400 D5237190011200 D5237190011400

Subtask 52-31-12-350-013-C01
D. Replacement of the Inner Hinge Assemblies

NOTE : The hinge assembly is shown as (2) in the FIGURE 52-31-12-991-045-B and as 54-040
in the IPL_FIGURE_54.
(1) Remove the hinge assembly 54-040 as follows:

NOTE : Make sure that a minimum of two of the initially installed hinge assemblies
54-020, 54-060, 54-090 are fully installed.
(a) Remove the screws 54-190, 54-220 or 54-360, 54-230, 54-270, the washers 54-200 or
54-340, 54-240 and the nuts 54-210 or 54-350, 54-250.
(b) Discard the nuts 54-210 or 54-350, 54-250.
(c) Remove the hinge assembly 54-040.
(d) Remove the shims 54-140, 54-170. Cut the shim on the adjacent hinge if necessary.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(2) Remove the remaining sealant with a wooden scraper or a plastic scraper and clean the
door structure in the area of the hinge assembly with Material No. 11-003 Methyl-Ethyl-
Ketone. See CLEANING TASK 52-31-12-100-801-A01.

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(3) Transfer the bore holes to the new hinge assembly 54-040 as follows:
(a) Temporarily install the new hinge assembly 54-040 in its installation position on the
cargo door structure.
(b) Install a pin (6) with a diameter between 11.082 mm and 11.1 mm (0.436 in and
0.437 in) to align the new hinge assembly (2) in the correct installation position on
the hinge line. See FIGURE 52-31-12-991-045-B.
(c) Use a feeler gage to measure the gap between the hinge assembly 54-040 and the
cargo door structure. Measure the gap at four points on the edges of the hinge
assembly 54-040.
(d) Make sure that the hinge assembly (2) is parallel to the longeron (3) and the door
skin (5). See FIGURE 52-31-12-991-045-B, Section A-A.
(e) Make a decision about which shims (1) and (4) are necessary, see FIGURE
52-31-12-991-045-B, in relation to the measured gap thickness, see TABLE 8.
THICKNESS WIDTH LENGTH
IPL FIG. - Item millimeters millimeters millimeters
(inches) (inches) (inches)
54-146 0.1 54.5 399.0
(0.0039) (2.1457) (15.7086)
54-176 25.0 399.0
(0.9842) (15.7086)
54-140 0.2 54.5 399.0
(0.0079) (2.1457) (15.7086)
54-170 25.0 399.0
(0.9842) (15.7086)
54-147 0.3 54.5 399.0
(0.0118) (2.1457) (15.7086)
54-177 25.0 399.0
(0.9842) (15.7086)
54-141 0.4 54.5 399.0
(0.0157) (2.1457) (15.7086)
54-171 25.0 399.0
(0.9842) (15.7086)
54-148 0.5 54.5 399.0
(0.0197) (2.1457) (15.7086)
54-178 25.0 399.0
(0.9842) (15.7086)
54-142 0.6 54.5 399.0
(0.0236) (2.1457) (15.7086)

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THICKNESS WIDTH LENGTH


IPL FIG. - Item millimeters millimeters millimeters
(inches) (inches) (inches)
54-172 25.0 399.0
(0.9842) (15.7086)
54-143 0.8 54.5 399.0
(0.0315) (2.1457) (15.7086)
54-173 25.0 399.0
(0.9842) (15.7086)
54-144 1.0 54.5
(0.0394) (2.1457)
54-174 25.0
(0.9842)
54-145 1.2 54.5
(0.0472) (2.1457)
54-175 25.0
(0.9842)
Shims - Item Number According to Dimensions
TABLE 8

(f) Temporarily install the new shims (1) and (4) in the installation position between the
hinge assembly (2), the longeron (3) and the door skin (5).
(g) Make sure that the dimensions ’A’ and ’B’ between the new inner hinge assembly (2),
the middle hinge assembly (7) and the outer hinge assembly (8) are between 16.73
mm and 16.93 mm (0.6587 in and 0.6665 in). See FIGURE 52-31-12-991-045-B.
(h) Transfer and drill pilot holes in the shims (1), (4) and the inner hinge assembly (2),
see PMS 01-04-25.
(i) Remove the pin (6), the new inner hinge assembly (2) and the new shims (1), (4)
from the door structure.
(4) Drill the holes in the new shims (1), (4) until their diameters are as follows:

NOTE : See SRM 51-40-00 for fasteners, hole and drill data.
(a) Drill the holes for the fasteners NSA5030-3-X, NSA5030-4-X and NAS1154-11 shown
in the FIGURE 52-31-12-991-045-B as follows:
1 Drill the holes for the fasteners NSA5030-3-X to a diameter between 4.8 mm
and 5.0 mm (0.1890 in and 0.1969 in), see PMS 01-04-25.
2 Drill the holes for the fasteners NSA5030-4-X and NAS1154-11 to a diameter
between 6.327 mm and 6.527 mm (0.2491 in and 0.2570 in), see PMS 01-04-25.

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(b) Deburr the holes, see PMS 01-04-25.


(5) Drill the holes in the inner hinge assembly 54-040 until their diameters are as follows:

NOTE : See SRM 51-40-00 for fasteners, hole and drill data.
(a) Drill the holes for the fasteners NSA5030-3-X, NSA5030-4-X and NAS1154-11 shown
in the FIGURE 52-31-12-991-045-B as follows:
1 Drill the holes for the fasteners NSA5030-3-X to a diameter between 4.803 mm
and 4.823 mm (0.1891 in and 0.1899 in), see PMS 01-04-25.
2 Drill the holes for the fasteners NSA5030-4-X and NAS1154-11 to a diameter
between 6.327 mm and 6.347 mm (0.2491 in and 0.2499 in), see PMS 01-04-25.
(b) Deburr the holes, see PMS 01-04-25.
(6) Make sure that the holes in the new hinge assembly 54-040, (2) align with the holes in the
door structure and that you can install all the screws 54-190, 54-220 or 54-360, 54-230,
54-270.
(a) If you cannot install one of the screws 54-190, 54-220 or 54-360, 54-230, 54-270
because the hole in the door structure does not align with the hole in the hinge
assembly (2) , drill this hole for an Oversize Fastener , Oversize Fastener or Oversize
Fastener as follows:

NOTE : See SRM 51-40-00 for fasteners, hole and drill data.
1 Temporarily install the new hinge assembly (2) and the new shims (1) and (4) in
the installation position on the cargo door structure.
2 Install a pin (6) with a diameter between 11.082 mm and 11.1 mm (0.436 in and
0.437 in) to align the new hinge assembly (2) in the correct installation position
on the hinge line. See FIGURE 52-31-12-991-045-B.
3 Drill the holes for the Oversize Fastener through the hinge assembly (2) and the
door structure as follows:
a For the 1st oversize, drill to a diameter between 5.159 mm and 5.179 mm
(0.2031 in and 0.2039 in), see PMS 01-04-25.
b For the 2nd oversize, drill to a diameter between 5.582 mm and 5.602 mm
(0.2206 in and 0.2189 in), see PMS 01-04-25.
4 Drill the holes for the Oversize Fastener or Oversize Fastener through the hinge
assembly (2) and the door structure as follows:
a For the 1st oversize, drill to a diameter between 6.683 mm and 6.705 mm
(0.2631 in and 0.2640 in), see PMS 01-04-25.
b For the 2nd oversize, to a diameter between 7.106 mm and 7.128 mm
(0.2798 in and 0.2806 in), see PMS 01-04-25.

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(b) Remove the pin (6), the new hinge assembly (2) and the new shims (1), (4) from the
door structure.
(c) Deburr the holes, see PMS 01-04-25.
(7) Countersink the holes in the inner hinge assembly (2) as follows:

NOTE : See SRM 51-46-11 for how to countersink holes in metallic structure.
(a) Countersink the holes for the fasteners NSA5030-3-X, NSA5030-4-X and NAS1154-11
shown in the FIGURE 52-31-12-991-045-B as follows:
1 Countersink the holes for the fasteners NSA5030-3-X to a diameter between
9.525 mm and 9.830 mm (0.375 and 0.387 in) and at an angle of 100˚, see
PMS 01-04-25.
2 Countersink the holes for the fasteners NSA5030-4-X and NAS1154-11 to a
diameter between 12.598 mm and 12.954 mm (0.496 in and 0.510 in) and at an
angle of 100˚, see PMS 01-04-25.
(8) Remove all unwanted material from the door structure. Use a vacuum cleaner.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(9) Clean the hinge assembly 54-040, the shims (1), (4) and the door structure in the area of
the hinge assembly with Material No. 11-003 Methyl-Ethyl-Ketone.
(10) Apply protective treatment to the hinge assembly 54-040, the new shims (1), (4) and the
door structure in the area of the hinge assembly. See REPAIR TASK 52-31-12-380-801-
A01.
(11) Install the new hinge assembly 54-040 and the new shims (1), (4) as follows:

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(a) Clean the hinge assembly 54-040, the screws 54-190, 54-220 or 54-360, 54-230,
54-270, the washers 54-200 or 54-340, 54-240 and the new nuts 54-210 or 54-350,
54-250, the new shims (1), (4) and the door structure in the area of the hinge
assembly with Material No. 11-003 Methyl-Ethyl-Ketone.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-016 CORROSION


INHIBITING FILLET CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(b) Apply Material No. 09-016 Corrosion Inhibiting Fillet Consistency to the mating
surfaces of the hinge assembly (2), the new shims (1), (4), the longeron (3) and the
door skin (5). Fill the recess between the hinge assembly (2) and the door structure,
see FIGURE 52-31-12-991-045-B. For wet installation, see PMS 01-05-47.

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(c) Put the hinge assembly (2) and the selected shims (1), (4), in their installation
positions.
(d) Install a pin (6) with a diameter between 11.082 mm and 11.1 mm (0.436 in and
0.437 in) through the initially installed hinge assemblies and the new hinge assembly
(2) to align the new hinge assembly with the other hinge assemblies.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-016 CORROSION


INHIBITING FILLET CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(e) Apply Material No. 09-016 Corrosion Inhibiting Fillet Consistency under the heads and
on the shafts of the screws 54-190, 54-220 or 54-360, 54-230, 54-270. For wet
installation, see PMS 01-05-47.
(f) Install the screws 54-190, 54-220 or 54-360, 54-230, 54-270, the washers 54-200 or
54-340, 54-240 and the new nuts 54-210 or 54-350, 54-250.

NOTE : If you install a 2nd Oversize Fastener or Oversize Fastener, you must use
the Washer and Washer.
(g) Torque the screw 54-360 to 2 daNm (177.015 lbf.in).
(h) Torque the nuts 54-210 or 54-350, 54-250. See PMS 01-05-66.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(i) Remove the unwanted Material No. 09-016 with a Material No. 19-003 Lint-Free
Cotton Cloth soaked in Material No. 11-003 Methyl-Ethyl-Ketone.
(j) Remove the pin (6).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-056 POLYSULFIDE


SEALANT FOR FILLING OF CAVITIES. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(12) Apply Material No. 09-056 Polysulfide Sealant for filling of cavities to the installed hinge
assembly 54-040 and fill the gaps between the outer hinge assembly 54-090 or 54-020, the
inner hinge assembly 54-040 and the middle hinge assembly 54-060.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(13) Clean the heads of the screws 54-190, 54-220 or 54-360, 54-230, 54-270, the washers
54-200 or 54-340, 54-240 and the new nuts 54-210 or 54-350, 54-250 with Material No.
11-003 Methyl-Ethyl-Ketone.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 16-002 POLYURETHANE


TOPCOAT GREY (FOR INTERNAL APPLIC.). OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.

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(14) Apply Material No. 16-002 Polyurethane Topcoat Grey (for Internal Applic.) to the heads
of the screws 54-190, 54-220 or 54-360, 54-230, 54-270, the washers 54-200 or 54-340,
54-240, the new nuts 54-210 or 54-350, 54-250 and the dried material 09-056 and let it
dry.

NOTE : Make sure that no drain holes are blocked.

**For PN’s D5237190000000 D5237190000200 D5237190000400 D5237190000800 D5237190001000


D5237190001051 D5237190001200 D5237190001400 D5237190001600 D5237190001800
D5237190002200 D5237190002400 D5237190002600 D5237190002800 D5237190003000
D5237190010200 D5237190010400 D5237190010600 D5237190010800 D5237190011000

Subtask 52-31-12-350-014-A01
E. Replacement of the Middle Hinge Assembly

NOTE : The middle hinge assembly is shown as (2) in the FIGURE 52-31-12-991-046-A and as
54-060 in the IPL_FIGURE_54.
(1) Remove the hinge assembly 54-060 as follows:

NOTE : Make sure that a minimum of two of the initially installed hinge assemblies
54-020, 54-040, 54-090 are fully installed.
(a) Remove the screws 54-190, 54-220, 54-230, 54-270, 54-360, the washers 54-200,
54-240, 54-340 and the nuts 54-210, 54-250, 54-350.
(b) Discard the nuts 54-210, 54-250, 54-350.
(c) Remove the middle hinge assembly 54-060.
(d) Remove the shims 54-150, 54-180. Cut the shim on the adjacent hinge if necessary.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(2) Remove the remaining sealant with a wooden scraper or a plastic scraper and clean the
door structure in the area of the hinge assembly with Material No. 11-003 Methyl-Ethyl-
Ketone. See CLEANING TASK 52-31-12-100-801-A01.
(3) Transfer the bore holes to the new middle hinge assembly 54-060 as follows:
(a) Temporarily install the new hinge assembly 54-060 in the installation position on the
cargo door structure.
(b) Install a pin (6) with a diameter between 11.082 mm and 11.1 mm (0.436 in and
0.437 in) to align the new middle hinge assembly (2) in the correct installation
position on the hinge line. See FIGURE 52-31-12-991-046-A.
(c) Use a feeler gage to measure the gap between the hinge assembly (2) and the cargo
door structure. Measure the gap at four points on the edges of the hinge assembly
(2).

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(d) Make sure that the middle hinge assembly (2) (is parallel to the longeron (3) and the
door skin (5). see FIGURE 52-31-12-991-046-A, Section A-A.
(e) Make a decision about which shims (1), (4) are necessary, see FIGURE
52-31-12-991-046-A, in relation to the measured gap thickness, see TABLE 9.
THICKNESS WIDTH LENGTH
IPL FIG. - ITEM millimeters millimeters millimeters
(inches) (inches) (inches)
54-156 0.1 54.5 426.7
(0.0039) (2.1457) (16.7992)
54-186 25.0 426.7
(0.9842) (16.7992)
54-150 0.2 54.5 426.7
(0.0079) (2.1457) (16.7992)
54-180 25.0 426.7
(0.9842) (16.7992)
54-157 0.3 54.5 426.7
(0.0118) (2.1457) (16.7992)
54-187 25.0 426.7
(0.9842) (16.7992)
54-151 0.4 54.5 426.7
(0.0157) (2.1457) (16.7992)
54-181 25.0 426.7
(0.9842) (16.7992)
54-158 0.5 54.5 426.7
(0.0197) (2.1457) (16.7992)
54-188 25.0 426.7
(0.9842) (16.7992)
54-152 0.6 54.5 426.7
(0.0236) (2.1457) (16.7992)
54-182 25.0 426.7
(0.9842) (16.7992)
54-153 0.8 54.5 426.7
(0.0315) (2.1457) (16.7992)
54-183 25.0 426.7
(0.9842) (16.7992)
54-154 1.0 25.0
(0.0394) (0.9842)
54-184 25.0
(0.9842)

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THICKNESS WIDTH LENGTH


IPL FIG. - ITEM millimeters millimeters millimeters
(inches) (inches) (inches)
54-155 1.2 25.0
(0.0472) (0.9842)
54-185 25.0
(0.9842)
Shims - Item Number According to Dimensions
TABLE 9

(f) Temporarily install the new shims (1) and (4) in their installation positions between
the middle hinge assembly (2) the longeron (3) and the door skin (5).
(g) Make sure that dimensions ’A’ and ’B’ between the new middle hinge assembly (2)
and the inner hinge assemblies (7), (8) are between 16.73 mm and 16.93 mm (0.6587
in and 0.6665 in). See FIGURE 52-31-12-991-046-A.
(h) Transfer and drill pilot holes in the shims (1), (4) and the middle hinge assembly (2),
see PMS 01-04-25.
(i) Remove the pin (6), the new middle hinge assembly (2) and the new shims (1), (4)
from the door structure.
(4) Drill the holes in the new shims (1), (4)until their diameters are as follows:

NOTE : See SRM 51-40-00 for fasteners, drill and hole data.
(a) Drill the holes for the fasteners NSA5030-3-X and NSA5030-4-X shown in the
FIGURE 52-31-12-991-046-A as follows:
1 Drill the holes for the NSA5030-3-X fasteners to a diameter between 4.8 mm
and 5.0 mm (0.1890 in and 0.1969 in), see PMS 01-04-25.
2 Drill the holes for the fasteners NSA5030-4-X to a diameter between 6.327 mm
and 6.527 mm (0.2491 in and 0.2570 in), see PMS 01-04-25.
(b) Deburr the holes, see PMS 01-04-25.
(5) Drill the holes in the middle hinge assembly (2) until their diameters are as follows:

NOTE : See SRM 51-40-00 for fasteners drill and hole data.
(a) Drill the holes for the fasteners NSA5030-3-X and NSA5030-4-X shown in the
FIGURE 52-31-12-991-046-A as follows:
1 Drill the holes for the NSA5030-3-X fasteners to a diameter between 4.803 mm
and 4.818 mm (0.1891 in and 0.1897 in), see PMS 01-04-25.
2 Drill the holes for the NSA5030-4-X fasteners to a diameter between 6.327 mm
and 6.347 mm (0.2491 in and 0.2499 in), see PMS 01-04-25.

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(b) Deburr the holes, see PMS 01-04-25.


(6) Make sure that the holes in the new middle hinge assembly 54-060 align with the holes in
the door structure and adjust until you can install all the screws 54-190, 54-220, 54-230,
54-270, 54-360.
(a) If you cannot install one of the screws 54-190, 54-220, 54-230, 54-270, 54-360
because a hole in the door structure does not align with a hole in the middle hinge
assembly 54-060, drill this hole for an Oversize Fastener or Oversize Fastener as
follows:

NOTE : See SRM 51-40-00 for fasteners, hole and drill data.
1 Temporarily install the new middle hinge assembly (2) and the new shims (1)
and (4) in their installation positions on the cargo door structure.
2 Install a pin (6) with a diameter between 11.082 mm and 11.1 mm (0.436 in and
0.437 in) to align the new middle hinge assembly (2) in the correct installation
position on the hinge line. See FIGURE 52-31-12-991-046-A.
3 Drill the holes for the oversize fasteners Oversize Fastener through the middle
hinge assembly 54-060 and the door structure as follows:
a For the 1st oversize, drill to a diameter between 5.159 mm and 5.179 mm
(0.2031 in and 0.2039 in), see PMS 01-04-25.
b For the 2nd oversize, drill to a diameter between 5.582 mm and 5.602 mm
(0.2206 in and 0.2189 in), see PMS 01-04-25.
4 Drill the holes for the oversize fasteners Oversize Fastener through the middle
hinge assembly (2) and the door structure as follows:
a For the 1st oversize, drill to a diameter between 6.683 mm and 6.705 mm
(0.2631 in and 0.2640 in), see PMS 01-04-25.
b For the 2nd oversize, drill to a diameter between 7.106 mm and 7.128 mm
(0.2798 in and 0.2806 in), see PMS 01-04-25.
(b) Remove the pin (6), the new middle hinge assembly (2) and the new shims (1), (4)
from the door structure.
(c) Deburr the holes, see PMS 01-04-25.
(7) Countersink the holes in the middle hinge assembly (2) as follows:

NOTE : See SRM 51-46-11 for how to countersink holes in metallic structure.
(a) Countersink the holes for the fasteners NSA5030-3-X and NSA5030-4-X shown in the
FIGURE 52-31-12-991-046-A as follows:
1 Countersink the holes for the NSA5030-3-X fasteners to a diameter between
9.525 mm and 9.830 mm (0.375 and 0.387 in) and at an angle of 100˚, see
PMS 01-04-25.

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2 Countersink the holes for the NSA5030-4-X fasteners to a diameter between


12.598 mm and 12.954 mm (0.496 and 0.510 in) and at an angle of 100˚, see
PMS 01-04-25.
(8) Remove all unwanted material from the door structure. Use a vacuum cleaner.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(9) Clean the hinge assembly 54-060, the shims (1), (4) and the door structure in the area of
the hinge assembly with Material No. 11-003 Methyl-Ethyl-Ketone.
(10) Apply protective treatment to the hinge assembly 54-060, the new shims (1), (4) and the
door structure in the area of the hinge assembly. See REPAIR TASK 52-31-12-380-801-
A01.
(11) Install the new hinge assembly 54-060 and the new shims (1), (4) as follows:

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(a) Clean the middle hinge assembly 54-060, the screws 54-190, 54-220, 54-230, 54-270,
54-360 the washers 54-200, 54-240, 54-340 and the new nuts 54-210, 54-250, 54-350
the new shims (1), (4) and the door structure in the area of the hinge assembly with
Material No. 11-003 Methyl-Ethyl-Ketone.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-016 CORROSION


INHIBITING FILLET CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(b) Apply Material No. 09-016 Corrosion Inhibiting Fillet Consistency to the mating
surfaces of the middle hinge assembly (2), the new shims (1), (4), the longeron (3)
and the door skin (5). Fill the recess between the hinge assembly (2) and the door
structure, see FIGURE 52-31-12-991-046-A. For wet installation, see PMS 01-05-47.
(c) Put the middle hinge assembly (2) and the selected shims (1), (4) in their installation
positions.
(d) Install a pin (6) with a diameter between 11.082 mm and 11.1 mm (0.436 in and
0.437 in) through the initially installed hinge assemblies and the new hinge assembly
(2) to align the new hinge assembly with the other hinge assemblies.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-016 CORROSION


INHIBITING FILLET CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(e) Apply Material No. 09-016 Corrosion Inhibiting Fillet Consistency under the heads and
on the shafts of the screws 54-190, 54-220, 54-230, 54-270, 54-360. For wet
installation, see PMS 01-05-47.

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(f) Install the screws 54-190, 54-220, 54-230, 54-270, 54-360, the washers 54-200,
54-240, 54-340 and the new nuts 54-210, 54-250, 54-350.

NOTE : If you install a 2nd Oversize Fastener or Oversize Fastener you must use the
Washer and Washer.
(g) Torque the nuts 54-210, 54-250, 54-350. See PMS 01-05-66.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(h) Remove the unwanted Material No. 09-016 with Material No. 19-003 Lint-Free
Cotton Cloth soaked in Material No. 11-003 Methyl-Ethyl-Ketone.
(i) Remove the pin (6).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-056 POLYSULFIDE


SEALANT FOR FILLING OF CAVITIES. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(12) Apply Material No. 09-056 Polysulfide Sealant for filling of cavities to the installed hinge
assembly 54-060 and fill the gaps between the inner hinge assemblies 54-040 and the
middle hinge assembly 54-060.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(13) Clean the heads of the screws 54-190, 54-220, 54-230,54-270, 54-360, the washers 54-200,
54-240, 54-340 and the nuts 54-210, 54-250, 54-350 with Material No. 11-003 Methyl-
Ethyl-Ketone.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 16-002 POLYURETHANE


TOPCOAT GREY (FOR INTERNAL APPLIC.). OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(14) Apply Material No. 16-002 Polyurethane Topcoat Grey (for Internal Applic.) to the heads
of the screws 54-190, 54-220, 54-230,54-270, 54-360 the washers 54-200, 54-240, 54-340,
the nuts 54-210, 54-250, 54-350and the dried material 09-056 and let it dry.

NOTE : Make sure that no drain holes are blocked.

**For PN’s D5237190003060

Subtask 52-31-12-350-014-B01
F. Replacement of the Middle Hinge Assembly

NOTE : The middle hinge assembly is shown as (2) in the FIGURE 52-31-12-991-046-A and as
54-060 in the IPL_FIGURE_54.

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(1) Remove the middle hinge assembly 54-060 as follows:

NOTE : Make sure that a minimum of two of the initially installed hinge assemblies
54-020, 54-040, 54-090 are fully installed.
(a) Remove the bolts 54-320, 54-300, 54-310, the screws 54-190, 54-220 ,54-230, 54-270,
the washers 54-330, 54-240, 54-200 and the nuts 54-290, 54-250, 54-210.
(b) Discard the nuts 54-290, 54-250, 54-210.
(c) Remove the middle hinge assembly 54-060.
(d) Remove the shims, 54-150, 54-180. Cut the shim on the adjacent hinge if necessary.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(2) Remove the remaining sealant with a wooden scraper or a plastic scraper and clean the
door structure in the area of the hinge assembly with Material No. 11-003 Methyl-Ethyl-
Ketone. See CLEANING TASK 52-31-12-100-801-A01.
(3) Transfer the bore holes to the new middle hinge assembly 54-060 as follows:
(a) Temporarily install the new hinge assembly 54-060 in the installation position on the
cargo door structure.
(b) Install a pin (6) with a diameter between 11.082 mm and 11.1 mm (0.436 in and
0.437 in) to align the new middle hinge assembly (2) in the correct installation
position on the hinge line. See FIGURE 52-31-12-991-046-A.
(c) Use a feeler gage to measure the gap between the hinge assembly (2) and the cargo
door structure. Measure the gap at four points on the edges of the hinge assembly
54-060.
(d) Make sure that the middle hinge assembly (2) (is parallel to the longeron (3) and the
door skin (5). see FIGURE 52-31-12-991-046-A, Section A-A.
(e) Make a decision about which shims (1), (4) are necessary, see FIGURE
52-31-12-991-046-A, in relation to the measured gap thickness, see TABLE 10.
THICKNESS WIDTH LENGTH
IPL FIG. - ITEM millimeters millimeters millimeters
(inches) (inches) (inches)
54-156 0.1 54.5 426.7
(0.0039) (2.1457) (16.7992)
54-186 25.0 426.7
(0.9842) (16.7992)
54-150 0.2 54.5 426.7
(0.0079) (2.1457) (16.7992)

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THICKNESS WIDTH LENGTH


IPL FIG. - ITEM millimeters millimeters millimeters
(inches) (inches) (inches)
54-180 25.0 426.7
(0.9842) (16.7992)
54-157 0.3 54.5 426.7
(0.0118) (2.1457) (16.7992)
54-187 25.0 426.7
(0.9842) (16.7992)
54-151 0.4 54.5 426.7
(0.0157) (2.1457) (16.7992)
54-181 25.0 426.7
(0.9842) (16.7992)
54-158 0.5 54.5 426.7
(0.0197) (2.1457) (16.7992)
54-188 25.0 426.7
(0.9842) (16.7992)
54-152 0.6 54.5 426.7
(0.0236) (2.1457) (16.7992)
54-182 25.0 426.7
(0.9842) (16.7992)
54-153 0.8 54.5 426.7
(0.0315) (2.1457) (16.7992)
54-183 25.0 426.7
(0.9842) (16.7992)
54-154 1.0 25.0
(0.0394) (0.9842)
54-184 25.0
(0.9842)
54-155 1.2 25.0
(0.0472) (0.9842)
54-185 25.0
(0.9842)
Shims - Item Number According to Dimensions
TABLE 10

(f) Temporarily install the new shims (1) and (4) in their installation positions between
the middle hinge assembly (2), the longeron (3) and the door skin (5).

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(g) Make sure that dimensions ’A’ and ’B’ between the new middle hinge assembly (2)
and the inner hinge assemblies (7), (8) are between 16.73 mm and 16.93 mm (0.6587
in and 0.6665 in). See FIGURE 52-31-12-991-046-A.
(h) Transfer and drill pilot holes in the shims (1), (4) and the middle hinge assembly (2),
see PMS 01-04-25.
(i) Remove the pin (6), the new middle hinge assembly (2) and the new shims (1), (4)
from the door structure.
(4) Drill the holes in the new shims (1), (4) until their diameters are as follows:

NOTE : See SRM 51-40-00 for fasteners, drill and hole data.
(a) Drill the holes for the fasteners NSA5030-3-X, NSA5030-4-X and NAS1790V4 RXXX
shown in the FIGURE 52-31-12-991-046-A as follows:
1 Drill the holes for the fasteners NSA5030-3-X to a diameter between 4.8 mm
and 5 mm (0.1890 in and 0.1969 in), see PMS 01-04-25.
2 Drill the holes for the fasteners NSA5030-4-X and NAS1790V4RXXX to a
diameter between 6.327 mm and 6.527 mm (0.2491 in and 0.2570 in), see PMS
01-04-25.
(b) Deburr the holes, see PMS 01-04-25.
(5) Drill the holes in the middle hinge assembly (2) until their diameters are as follows:

NOTE : See SRM 51-40-00 for fasteners, drill and hole data.
(a) Drill the holes for the fasteners NSA5030-3-X, NSA5030-4-X and NAS1790V4RXX
shown in the FIGURE 52-31-12-991-046-A as follows:
1 Drill the holes for the NSA5030-3-X fasteners to a diameter between 4.803 mm
and 4.823 mm (0.1891 in and 0.1899 in), see PMS 01-04-25.
2 Drill the holes for the NSA5030-4-X and NAS1790V4RXXX fasteners to a
diameter between 6.327 mm and 6.347 mm (0.2491 in and 0.2499 in), see PMS
01-04-25.
(b) Deburr the holes, see PMS 01-04-25.
(6) Make sure that the holes in the new middle hinge assembly 54-060 align with the holes in
the door structure and adjust until you can install all the bolts 54-300, 54-310, 54-320 and
the screws 54-190, 54-230, 54-270, 54-360.
(a) If you cannot install one of the bolts 54-300, 54-310, 54-320 or one of the screws
54-190, 54-220 ,54-230, 54-270 because a hole in the door structure does not align
with a hole in the middle hinge assembly 54-060 , drill this hole for an Oversize
Fastener , Oversize Fastener or Oversize Fastener or Oversize Fastener as follows:

NOTE : See SRM 51-44-00 for fasteners, hole and drill data.

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1 Temporarily install the new middle hinge assembly (2) and the new shims (1)
and (4) in their installation positions on the cargo door structure.
2 Install a pin (6) with a diameter between 11.082 mm and 11.1 mm (0.436 in and
0.437 in) to align the new middle hinge assembly (2) in the correct installation
position on the hinge line. See FIGURE 52-31-12-991-046-A.
3 Drill the holes for the oversize fasteners Oversize Fastener through the middle
hinge assembly (2) and the door structure as follows:
a For the 1st oversize, drill to a diameter between 5.159 mm and 5.179 mm
(0.2031 in and 0.2039 in), see PMS 01-04-25.
b For the 2nd oversize, drill to a diameter between 5.582 mm and 5.602 mm
(0.2206 in and 0.2189 in), see PMS 01-04-25.
4 Drill the holes for the oversize fasteners Oversize Fastener or Oversize Fastener
or Oversize Fastener through the middle hinge assembly 54-060 (2) and the door
structure, see PMS 01-04-25, as follows:
a For the 1st oversize, drill to a diameter between 6.683 mm and 6.705 mm
(0.2631 in and 0.2640 in).
b For the 2nd oversize, drill to a diameter between 7.106 mm and 7.128 mm
(0.2798 in and 0.2806 in).
(b) Remove the pin (6), the new middle hinge assembly (2) and the new shims (1), (4)
from the door structure.
(c) Deburr the holes, see PMS 01-04-25.
(7) Countersink the holes in the middle hinge assembly (2) as follows:

NOTE : See SRM 51-46-11 for how to countersink holes in metallic structure.
(a) Countersink the holes for the fasteners NSA5030-3-X, NSA5030-4-X and
NAS1790V4RXXX shown in the FIGURE 52-31-12-991-046-A as follows:
1 Countersink the holes for the fasteners NSA5030-3-X to a diameter between
9.525 mm and 9.830 mm (0.375 and 0.387 in) and at an angle of 100˚, see
PMS 01-04-25.
2 Countersink the holes for the fasteners NSA5030-4-X to a diameter between
12.598 mm and 12.954 mm (0.496 and 0.510 in) and at an angle of 100˚, see
PMS 01-04-25.
3 Countersink the holes for the fasteners NAS1790V4RXXX to a diameter between
11.786 mm and 12.852 mm (0.464 in and 0.506 in) and at an angle of 100˚, see
PMS 01-04-25.
(8) Remove all unwanted material from the door structure. Use a vacuum cleaner.

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WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(9) Clean the hinge assembly 54-060, the shims (1), (4) and the door structure in the area of
the hinge assembly with Material No. 11-003 Methyl-Ethyl-Ketone.
(10) Apply protective treatment to the hinge assembly 54-060, the new shims (1), (4) and the
door structure in the area of the hinge assembly. See REPAIR TASK 52-31-12-380-801-
A01.
(11) Install the new hinge assembly 54-060 and the new shims (1), (4) as follows:

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(a) Clean the hinge assembly 54-060 , the bolts 54-320, 54-310, 54-300, the screws
54-190, 54-220 ,54-230, 54-270, the washers 54-330, 54-240, 54-200 and the new
nuts 54-290, 54-250, 54-210, the new shims (1), (4) and the door structure in the
area of the hinge assembly with Material No. 11-003 Methyl-Ethyl-Ketone.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-016 CORROSION


INHIBITING FILLET CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(b) Apply Material No. 09-016 Corrosion Inhibiting Fillet Consistency to the mating
surfaces of the middle hinge assembly (2), the new shims (1), (4), the longeron (3)
and the door skin (5). Fill the recess between the middle hinge assembly 54-060, (2)
and the door structure, see FIGURE 52-31-12-991-046-A. For wet installation, see
PMS 01-05-47.
(c) Put the middle hinge assembly 54-060 and the selected shims (1), (4) in their
installation positions.
(d) Install a pin (6) with a diameter between 11.082 mm and 11.1 mm (0.436 in and
0.437 in) through the initially installed hinge assemblies and the new hinge assembly
54-060 , to align the new hinge assembly with the other hinge assemblies.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-016 CORROSION


INHIBITING FILLET CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(e) Apply Material No. 09-016 Corrosion Inhibiting Fillet Consistency under the heads and
on the shafts of the screws 54-190, 54-220 ,54-230,54-270, the bolts 54-300, 54-310,
54-320. For wet installation, see PMS 01-05-47.
(f) Install the screws 54-190, 54-220 ,54-230, 54-270, the bolts 54-300, 54-310, 54-320,
the washers 54-330, 54-240, 54-200 and the new nuts 54-290, 54-250, 54-210.

NOTE : If you install a 2nd Oversize Fastener , Oversize Fastener, you must use the
Washer and Washer.

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(g) Torque the nuts 54-290, 54-250, 54-210. See PMS 01-05-66.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(h) Remove the unwanted Material No. 09-016 with Material No. 19-003 Lint-Free
Cotton Cloth soaked in Material No. 11-003 Methyl-Ethyl-Ketone.
(i) Remove the pin (6).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-056 POLYSULFIDE


SEALANT FOR FILLING OF CAVITIES. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(12) Apply Material No. 09-056 Polysulfide Sealant for filling of cavities to the installed hinge
assembly 54-060 and fill the gaps between the inner hinge assemblies 54-040 and the
middle hinge assembly 54-060.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(13) Clean the heads of the screws 54-190, 54-220 ,54-230,54-270, the bolts 54-300, 54-310,
54-320, the washers 54-330, 54-240, 54-200 and the new nuts 54-290, 54-250, 54-210 with
Material No. 11-003 Methyl-Ethyl-Ketone.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 16-002 POLYURETHANE


TOPCOAT GREY (FOR INTERNAL APPLIC.). OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(14) Apply Material No. 16-002 Polyurethane Topcoat Grey (for Internal Applic.) to the heads
of the screws 54-190, 54-220 ,54-230,54-270, the bolts 54-300, 54-310, 54-320, the washers
54-330, 54-240, 54-200, the new nuts 54-290, 54-250, 54-210 and the dried material
09-056 and let it dry.

NOTE : Make sure thatno drain holes are blocked.

**For PN’s D5237190003200 D5237190003400 D5237190011200 D5237190011400

Subtask 52-31-12-350-014-C01
G. Replacement of the Middle Hinge Assembly

NOTE : The middle hinge assembly is shown as (2) in the FIGURE 52-31-12-991-046-B and as
54-060 in the IPL_FIGURE_54.
(1) Remove the hinge assembly 54-060 as follows:

NOTE : Make sure that a minimum of two of the initially installed hinge assemblies
54-020, 54-040, 54-090 are fully installed.

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(a) Remove the screws 54-190, 54-220, 54-360, 54-230, 54-270, the washers 54-200,
54-240, 54-340 and the nuts 54-210, 54-250, 54-350.
(b) Discard the nuts 54-210, 54-250, 54-350.
(c) Remove the hinge assembly 54-060.
(d) Remove the shims 54-150, 54-180. Cut the shim on the adjacent hinge if necessary.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(2) Remove the remaining sealant with a wooden scraper or a plastic scraper and clean the
door structure in the area of the hinge assembly with Material No. 11-003 Methyl-Ethyl-
Ketone. See CLEANING TASK 52-31-12-100-801-A01.
(3) Transfer the bore holes to the new hinge assembly 54-060 as follows:
(a) Temporarily install the new hinge assembly 54-060 in its installation position on the
cargo door structure.
(b) Install a pin (6) with a diameter between 11.082 mm and 11.1 mm (0.436 in and
0.437 in) to align the new hinge assembly (2) in the correct installation position on
the hinge line. See FIGURE 52-31-12-991-046-B.
(c) Use a feeler gage to measure the gap between the hinge assembly 54-060 and the
cargo door structure. Measure the gap at four points on the edges of the hinge
assembly 54-060.
(d) Make sure that the middle hinge assembly (2) is parallel to the longeron (3) and the
door skin (5). See FIGURE 52-31-12-991-046-B, Section A-A.
(e) Make a decision about which shims (1) and (4) are necessary, see FIGURE
52-31-12-991-046-B, in relation to the measured gap thickness, see TABLE 11.
THICKNESS WIDTH LENGTH
IPL FIG. - ITEM millimeters millimeters millimeters
(inches) (inches) (inches)
54-156 0.1 54.5 426.7
(0.0039) (2.1457) (16.7992)
54-186 25.0 426.7
(0.9842) (16.7992)
54-150 0.2 54.5 426.7
(0.0079) (2.1457) (16.7992)
54-180 25.0 426.7
(0.9842) (16.7992)
54-157 0.3 54.5 426.7
(0.0118) (2.1457) (16.7992)

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THICKNESS WIDTH LENGTH


IPL FIG. - ITEM millimeters millimeters millimeters
(inches) (inches) (inches)
54-187 25.0 426.7
(0.9842) (16.7992)
54-151 0.4 54.5 426.7
(0.0157) (2.1457) (16.7992)
54-181 25.0 426.7
(0.9842) (16.7992)
54-158 0.5 54.5 426.7
(0.0197) (2.1457) (16.7992)
54-188 25.0 426.7
(0.9842) (16.7992)
54-152 0.6 54.5 426.7
(0.0236) (2.1457) (16.7992)
54-182 25.0 426.7
(0.9842) (16.7992)
54-153 0.8 54.5 426.7
(0.0315) (2.1457) (16.7992)
54-183 25.0 426.7
(0.9842) (16.7992)
54-154 1.0 25.0
(0.0394) (0.9842)
54-184 25.0
(0.9842)
54-155 1.2 25.0
(0.0472) (0.9842)
54-185 25.0
(0.9842)
Shims - Item Number According to Dimensions
TABLE 11

(f) Temporarily install the new shims (1) and (4) in their installation positions between
the hinge assembly (2), the longeron (3) and the door skin (5).
(g) Make sure that dimensions ’A’ and ’B’ between the new middle hinge assembly (2)
and the inner hinge assemblies (7), (8) are between 16.73 mm and 16.93 mm (0.6587
in and 0.6665 in). See FIGURE 52-31-12-991-046-B.

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(h) Transfer and drill pilot holes to the shims (1), (4) and the middle hinge assembly
54-060, (2), see PMS 01-04-25.
(i) Remove the pin (6), the new middle hinge assembly (2) and the new shims (1), (4)
from the door structure.
(4) Drill the holes in the new shims (1), (4) until their diameters are as follows:

NOTE : See SRM 51-40-00 for fasteners, hole and drill data.
(a) Drill the holes for the fasteners NSA5030-3-X, NSA5030-4-X and NAS1154-11 shown
in the FIGURE 52-31-12-991-046-B as follows:
1 Drill the holes for the fasteners NSA5030-3-X to a diameter between 4.8 mm
and 5 mm (0.1890 in and 0.1969 in), see PMS 01-04-25.
2 Drill the holes for the fasteners NSA5030-4-X and NAS1154-11 to a diameter
between 6.327 mm and 6.527 mm (0.2491 in and 0.2570 in), see PMS 01-04-25.
(b) Deburr the holes, see PMS 01-04-25.
(5) Drill the holes in the middle hinge assembly 54-060 until their diameters are as follows:

NOTE : See SRM 51-40-00 for fasteners, hole and drill data.
(a) Drill the holes for the fasteners NSA5030-3-X, NSA5030-4-X and NAS1154-11 shown
in the FIGURE 52-31-12-991-046-B as follows:
1 Drill the holes for the fasteners NSA5030-3-X to a diameter between 4.803 mm
and 4.823 mm (0.1891 in and 0.1899 in), see PMS 01-04-25.
2 Drill the holes for the fasteners NSA5030-4-X and NAS1154-11 to a diameter
between 6.327 mm and 6.347 mm (0.2491 in and 0.2499 in), see PMS 01-04-25.
(b) Deburr the holes, see PMS 01-04-25.
(6) Make sure that the holes in the new hinge assembly (2) align with the holes in the door
structure and that you can install all the screws 54-190, 54-220, 54-230, 54-270 and
54-360.
(a) If you cannot install one of the screws 54-190, 54-220, 54-360, 54-230, 54-270
because a hole in the door structure and a hole in the hinge assembly (2) do not
align, drill this hole for an Oversize Fastener , or Oversize Fastener or Oversize
Fastener as follows:

NOTE : See SRM 51-40-00 for fasteners, hole and drill data.
1 Temporarily install the new hinge assembly (2) and the new shims (1) and (4) in
their installation positions on the cargo door structure.
2 Install a pin (6) with a diameter between 11.082 mm and 11.1 mm (0.436 in and
0.437 in) to align the new hinge assembly (2) in the correct installation position
on the hinge line. See FIGURE 52-31-12-991-046-B.

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3 Drill the holes for the Oversize Fastener through the hinge assembly (2) and the
door structure as follows:
a For the 1st oversize, drill to a diameter between 5.159 mm and 5.179 mm
(0.2031 in and 0.2039 in), see PMS 01-04-25.
b For the 2nd oversize, drill to a diameter between 5.582 mm and 5.602 mm
(0.2206 in and 0.2189 in), see PMS 01-04-25.
4 Drill the holes for the Oversize Fastener or Oversize Fastener through the hinge
assembly (2) and the door structure as follows:
a For the 1st oversize, drill to a diameter between 6.683 mm and 6.705 mm
(0.2631 in and 0.2640 in), see PMS 01-04-25.
b For the 2nd oversize, drill to a diameter between 7.106 mm and 7.128 mm
(0.2798 in and 0.2806 in), see PMS 01-04-25.
(b) Remove the pin (6), the new hinge assembly (2) and the new shims (1), (4) from the
door structure.
(c) Deburr the holes, see PMS 01-04-25.
(7) Countersink the holes in the inner hinge assembly (2) as follows:

NOTE : See SRM 51-46-11 for how to countersink holes in metallic structure.
(a) Countersink the holes for the fasteners NSA5030-3-X, NSA5030-4-X and NAS1154-11
shown in the FIGURE 52-31-12-991-046-B as follows:
1 Countersink the holes for the fasteners NSA5030-3-X to a diameter between
9.525 mm and 9.830 mm (0.375 and 0.387 in) and at an angle of 100˚, see
PMS 01-04-25.
2 Countersink the holes for the fasteners NSA5030-4-X and NAS1154-11 to a
diameter between 12.598 mm and 12.954 mm (0.496 in and 0.510 in) at and an
angle of 100˚, see PMS 01-04-25.
(8) Remove all unwanted material from the door structure. Use a vacuum cleaner.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(9) Clean the hinge assembly 54-060, the shims (1), (4) and the door structure in the area of
the hinge assembly with Material No. 11-003 Methyl-Ethyl-Ketone.
(10) Apply protective treatment to the hinge assembly 54-060 , the new shims (1), (4) and the
door structure in the area of the hinge assembly. See REPAIR TASK 52-31-12-380-801-
A01.
(11) Install the new hinge assembly 54-060 and the new shims (1), (4) as follows:

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.

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(a) Clean the hinge assembly 54-060, the screws 54-190, 54-220, 54-360, 54-230, 54-270,
the washers 54-200, 54-240, 54-340 and the new nuts 54-210, 54-250, 54-350, the
new shims (1), (4) and the door structure in the area of the hinge assembly with
Material No. 11-003 Methyl-Ethyl-Ketone.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-016 CORROSION


INHIBITING FILLET CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(b) Apply Material No. 09-016 Corrosion Inhibiting Fillet Consistency to the mating
surfaces of the hinge assembly (2), the new shims (1), (4), the longeron (3) and the
door skin (5). Fill the recess between the hinge assembly (2) and the door structure,
see FIGURE 52-31-12-991-046-B. For wet installation, see PMS 01-05-47.
(c) Put the hinge assembly (2) and the selected shims (1), (4), in their installation
positions.
(d) Install a pin (6) with a diameter between 11.082 mm and 11.1 mm (0.436 in and
0.437 in) through the initially installed hinge assemblies and the new hinge assembly
(2) to align the new hinge assembly with the other hinge assemblies.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-016 CORROSION


INHIBITING FILLET CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(e) Apply Material No. 09-016 Corrosion Inhibiting Fillet Consistency under the heads and
on the shafts of the screws 54-190, 54-220, 54-360, 54-230, 54-270. For wet
installation, see PMS 01-05-47.
(f) Install the screws 54-190, 54-220, 54-360, 54-230, 54-270, the washers 54-200,
54-240, 54-340 and the new nuts 54-210, 54-250, 54-350.

NOTE : If you install a 2nd Oversize Fastener , Oversize Fastener, you must use the
Washer and Washer.
(g) Torque the screw 54-360 to 2 daNm (177.015 lbf.in).
(h) Torque the nuts 54-210, 54-250. See PMS 01-05-66.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(i) Remove the unwanted Material No. 09-016 with a Material No. 19-003 Lint-Free
Cotton Cloth soaked in Material No. 11-003 Methyl-Ethyl-Ketone.
(j) Remove the pin (6).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-056 POLYSULFIDE


SEALANT FOR FILLING OF CAVITIES. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.

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(12) Apply Material No. 09-056 Polysulfide Sealant for filling of cavities to the installed hinge
assembly 54-060 and fill the gaps between the inner hinge assemblies 54-040 and the
middle hinge assembly 54-060.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(13) Clean the heads of the screws 54-190, 54-220, 54-360, 54-230, 54-270, the washers
54-200, 54-240, 54-340 and the new nuts 54-210, 54-250, 54-350 with Material No. 11-003
Methyl-Ethyl-Ketone.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 16-002 POLYURETHANE


TOPCOAT GREY (FOR INTERNAL APPLIC.). OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(14) Apply Material No. 16-002 Polyurethane Topcoat Grey (for Internal Applic.) to the heads
of the screws 54-190, 54-220, 54-360, 54-230, 54-270, the washers 54-200, 54-240, 54-340
the new nuts 54-210, 54-250, 54-350 and the dried material 09-056 and let it dry.

NOTE : Make sure that no drain holes are blocked.


5. Job Closeup

**For PN’s D5237190000000 D5237190000200 D5237190000400 D5237190000800 D5237190001000


D5237190001051 D5237190001200 D5237190001400 D5237190001600 D5237190001800
D5237190002200 D5237190002400 D5237190002600 D5237190002800 D5237190003000
D5237190003060 D5237190003200 D5237190003400 D5237190010200 D5237190010400
D5237190010600 D5237190010800 D5237190011000 D5237190011200 D5237190011400

Subtask 52-31-12-450-002-A01
A. Post-Assembly Procedures
(1) Remove the masking tape and the protective cover from the area adjacent to the repair.
(2) Install the removed parts of the insulation, see ASSEMBLY TASK 52-31-12-400-801-A01.

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**For PN’s D5237190000000 D5237190000200 D5237190000400 D5237190000800 D5237190001000


D5237190001051 D5237190001200 D5237190001400 D5237190001600 D5237190001800 D5237190002200
D5237190002400 D5237190002600 D5237190002800 D5237190003000 D5237190003060 D5237190003200
D5237190003400 D5237190010200 D5237190010400 D5237190010600 D5237190010800 D5237190011000
D5237190011200 D5237190011400

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D
C
B
A

’A’
A

HINGE CENTERLINE
LONGERON

A
3 4
A
3 4

HINGE CENTERLINE

NSA 5030−4−X
B
NSA 5030−3−X
F_CM_523112_1_0440101_01_00

Replacement of the Outer Hinge Assembly


Replacement of the Forward Outer Hinge Assembly (Sheet 1 of 2)
FIGURE-52-31-12-991-044-A01

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**For PN’s D5237190000000 D5237190000200 D5237190000400 D5237190000800 D5237190001000


D5237190001051 D5237190001200 D5237190001400 D5237190001600 D5237190001800 D5237190002200
D5237190002400 D5237190002600 D5237190002800 D5237190003000 D5237190003060 D5237190003200
D5237190003400 D5237190010200 D5237190010400 D5237190010600 D5237190010800 D5237190011000
D5237190011200 D5237190011400

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A
’A’
1

HINGE CENTERLINE
LONGERON

7
6
A

7
C
6

HINGE CENTERLINE

8 4
7 HINGE LINE
D
11
FILLED

10

NSA 5030−4−X A A
NSA 5030−3−X
F_CM_523112_1_0440102_01_00

Replacement of the Outer Hinge Assembly


Replacement of the Aft Outer Hinge Assembly (Sheet 2 of 2)
FIGURE-52-31-12-991-044-A01

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**For PN’s D5237190000000 D5237190000200 D5237190000400 D5237190000800 D5237190001000


D5237190001051 D5237190001200 D5237190001400 D5237190001600 D5237190001800 D5237190002200
D5237190002400 D5237190002600 D5237190002800 D5237190003000 D5237190003060 D5237190010200
D5237190010400 D5237190010600 D5237190010800 D5237190011000

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B
A
D
C

6
’A’
A ’B’

HINGE CENTERLINE
LONGERON

7
2
8
A
A

HINGE CENTERLINE

2 7
8

NSA 5030−4−X

NSA 5030−3−X
F_CM_523112_1_0450101_01_00

Replacement of the Inner Hinge Assembly


(Sheet 1 of 2)
FIGURE-52-31-12-991-045-A01

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D5237100000000

**For PN’s D5237190000000 D5237190000200 D5237190000400 D5237190000800 D5237190001000


D5237190001051 D5237190001200 D5237190001400 D5237190001600 D5237190001800 D5237190002200
D5237190002400 D5237190002600 D5237190002800 D5237190003000 D5237190003060 D5237190010200
D5237190010400 D5237190010600 D5237190010800 D5237190011000

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1 2
HINGE LINE
3
FILLED

6
A A
’A’ ’B’

HINGE CENTERLINE
LONGERON

8
2
7

HINGE CENTERLINE

2 8
7

NSA 5030−4−X

NSA 5030−3−X
F_CM_523112_1_0450102_01_00

Replacement of the Inner Hinge Assembly


(Sheet 2 of 2)
FIGURE-52-31-12-991-045-A01

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**For PN’s D5237190003200 D5237190003400 D5237190011200 D5237190011400

B
A
D
C

6 A
’A’ ’B’

HINGE CENTERLINE
LONGERON

7
2
8

A A

HINGE CENTERLINE

2 7
8

NSA 1790

NSA 5030−3−X
F_CM_523112_1_0450201_01_00

Replacement of the Inner Hinge Assembly


(Sheet 1 of 2)
FIGURE-52-31-12-991-045-B01

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D5237100000000

**For PN’s D5237190003200 D5237190003400 D5237190011200 D5237190011400

1 2
HINGE LINE
3
FILLED

A A
6 A
’A’ ’B’

HINGE CENTERLINE
LONGERON

8
2
7

C A

HINGE CENTERLINE

2 8
7

D
NSA 1790

NSA 5030−3−X
NSA 1154−11, NSA 1790
F_CM_523112_1_0450202_01_00

Replacement of the Inner Hinge Assembly


(Sheet 2 of 2)
FIGURE-52-31-12-991-045-B01

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D5237100000000

**For PN’s D5237190000000 D5237190000200 D5237190000400 D5237190000800 D5237190001000


D5237190001051 D5237190001200 D5237190001400 D5237190001600 D5237190001800 D5237190002200
D5237190002400 D5237190002600 D5237190002800 D5237190003000 D5237190003060 D5237190010200
D5237190010400 D5237190010600 D5237190010800 D5237190011000

B
1 2
A HINGE LINE
3
FILLED

A A
6
A
’A’ ’B’

HINGE CENTERLINE
LONGERON

8 2 A 7
A

HINGE CENTERLINE

8
2 7
NSA 5030−4−X

NSA 5030−3−X
B
F_CM_523112_1_0460101_01_00

Replacement of the Middle Hinge Assembly


FIGURE-52-31-12-991-046-A01

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**For PN’s D5237190003200 D5237190003400 D5237190011200 D5237190011400

B 1 2
HINGE LINE
A 3
FILLED

A A

6
A
’A’ ’B’

HINGE CENTERLINE
LONGERON

8 2 A 7
A

HINGE CENTERLINE

8
2 7
NSA 1790

NSA 5030−3−X
B
NSA 1154−11, NSA 1790
F_CM_523112_1_0460201_01_00

Replacement of the Middle Hinge Assembly


FIGURE-52-31-12-991-046-B01

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**For PN’s ALL

TASK 52-31-12-350-811-A01
Replacement of Riveted Parts
1. General
A. See the Structural Repair Manual (SRM) for the door structure.

CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.

NOTE : See the CHECK and TASK 52-31-12-820-806-A01 and TASK 52-31-12-820-807-A01
for the limits of the component parts.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-12-820-806-A01 General
TASK 52-31-12-820-807-A01 Fits and Clearances Table
Referenced Information
TABLE 1

3. Procedure

Subtask 52-31-12-300-001-A01
A. Replacement of Riveted Parts
(1) Replace the riveted parts in accordance with the standard riveting procedure.

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**For PN’s ALL

TASK 52-31-12-350-807-A01
Replacement of Threaded Inserts
1. General
A. See the Structural Repair Manual (SRM) for the door structure.

CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.

NOTE : See the CHECK and TASK 52-31-12-820-806-A01 and TASK 52-31-12-820-807-A01
for the limits of the component parts.
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
TASK 52-31-12-820-806-A01 General
TASK 52-31-12-820-807-A01 Fits and Clearances Table
PMS 01-05-04
Referenced Information
TABLE 1

3. Procedure

Subtask 52-31-12-300-002-A01
A. Replacement of Threaded Inserts
(1) Replace the threaded inserts in accordance with PMS 01-05-04.

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**For PN’s ALL

TASK 52-31-12-350-808-A01
Replacement of HELI-COIL Threaded Inserts
1. General
A. See the Structural Repair Manual (SRM) for the door structure.

CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.

NOTE : See the CHECK and TASK 52-31-12-820-806-A01 and TASK 52-31-12-820-807-A01
for the limits of the component parts.
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
REFERENCE DESIGNATION
HELI-COIL tool set
Fixtures, Tools, Test and Support Equipment
TABLE 1

B. Referenced Information
REFERENCE DESIGNATION
TASK 52-31-12-820-806-A01 General
TASK 52-31-12-820-807-A01 Fits and Clearances Table
PMS 01-05-45
Referenced Information
TABLE 2

3. Procedure

Subtask 52-31-12-300-003-A01
A. Replacement of HELI-COIL Threaded Inserts
(1) Replace the HELI-COIL threaded inserts in accordance with PMS 01-05-45.

NOTE : Do the replacement with a HELI-COIL tool set.

NOTE : Remove the fractured parts of threaded inserts separately.

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**For PN’s ALL

TASK 52-31-12-350-809-A01
Replacement of Lubrication Fitting
1. General
A. See the Structural Repair Manual (SRM) for the door structure.

CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.

NOTE : See the CHECK and TASK 52-31-12-820-806-A01 and TASK 52-31-12-820-807-A01
for the limits of the component parts.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
11-003 Methyl-Ethyl-Ketone
08-007 Sealant, High Temperature
Consumable Materials
TABLE 1

B.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-12-820-806-A01 General
TASK 52-31-12-820-807-A01 Fits and Clearances Table
Referenced Information
TABLE 2

3. Procedure

Subtask 52-31-12-300-004-A01
A. Replacement of Lubrication Fitting
(1) Replace the worn or damaged lubrication fitting.
(2) Remove the lubrication fitting from the component.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(3) Clean the component bore and remove the grease with the Material No.11-003 Methyl-
Ethyl-Ketone.

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WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 08-007 SEALANT, HIGH
TEMPERATURE. OBEY THE MATERIAL MANUFACTURER’S
INSTRUCTIONS.
(4) Apply the Material No.08-007 Sealant, High Temperature to the mating surfaces of the
lubrication fitting and the component bore.
(5) Install the lubrication fitting on the component.

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**For PN’s ALL

TASK 52-31-12-350-810-A01
Replacement of Identification Plates
1. General
A. See the Structural Repair Manual (SRM) for the door structure.

CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.

NOTE : See the CHECK and TASK 52-31-12-820-806-A01 and TASK 52-31-12-820-807-A01
for the limits of the component parts.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
19-003 Lint-Free Cotton Cloth
11-003 Methyl-Ethyl-Ketone
07-023 Protective Coating, Transparent
09-013 Corrosion Inhibiting Brush Consistency
Consumable Materials
TABLE 1

B. Fixtures, Tools, Test and Support Equipment


REFERENCE DESIGNATION
nonmetallic scraper
Fixtures, Tools, Test and Support Equipment
TABLE 2

C. Referenced Information
REFERENCE DESIGNATION
TASK 52-31-12-820-806-A01 General
TASK 52-31-12-820-807-A01 Fits and Clearances Table
PMS 01-06-03
PMS 01-04-24
Referenced Information
TABLE 3

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3. Procedure

Subtask 52-31-12-300-005-A01
A. Replacement of the Self-adhesive Identification Plates

NOTE : See IPL_FIGURE_01A, IPL_FIGURE_51A and IPL_FIGURE_51H


(1) The component parts with the self-adhesive identification plate are given in TABLE 4.
IPL_FIG. COMPONENT ITEM COMPONENT NAME IDENTIFICATION
PLATE ITEM
1A 1 Cargo Compartment 140B
Door Assy
51A 1 Cargo Compartment 150B
Door Assy
51H 1 Cargo Compartment 140B
Door Assy
Self-adhesive Identification Plate
TABLE 4

(2) Write down the data of the used identification plate.


(3) Transfer the data of the used identification plate on the new identification-plate.
(4) Remove the damaged or loose identification plate with a nonmetallic scraper.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.

CAUTION : DO NOT TOUCH THE BONDING SURFACES.


(5) Clean the bonding area with a clean Material No.19-003 Lint-Free Cotton Cloth made
moist with the Material No.11-003 Methyl-Ethyl-Ketone.
(6) Remove the protective foil from the new identification plate.
(7) Align and attach the identification plate at the bonding area. See PMS 01-06-03.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 07-023 PROTECTIVE


COATING, TRANSPARENT. OBEY THE MATERIAL MANUFACTURER’S
INSTRUCTIONS.
(8) Apply the Material No.07-023 Protective Coating, Transparent to the surface and the
edges of the identification plate.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 07-023 PROTECTIVE


COATING, TRANSPARENT. OBEY THE MATERIAL MANUFACTURER’S
INSTRUCTIONS.

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(9) Make sure that an overlap of between 8.0 and 10.0 mm (0.315 to 0.394 in.) is given with
the Material No.07-023 Protective Coating, Transparent.

Subtask 52-31-12-350-006-A01
B. Replace the Riveted Identification Plate

NOTE : See IPL_FIGURE_01, IPL_FIGURE_01A, IPL_FIGURE_51, IPL_FIGURE_51A and


IPL_FIGURE_51H.
(1) The component parts with the riveted identification plate are given in TABLE 5.
IPL_FIG. COMPONENT ITEM NAME OF IDENTIFICATION
COMPONENT PART PLATE ITEM
1 1 Cargo Compartment 140A, 140B
Door Assy
1A 1 Cargo Compartment 140A, 140C
Door Assy
51 1 Cargo Compartment 150A, 150B
Door Assy
51A 1 Cargo Compartment 150A, 150C
Door Assy
51H 1 Cargo Compartment 140A, 140C
Door Assy
Riveted Identification Plate
TABLE 5

(2) Write down the data of the used access door identification plate.
(3) Remove the fastener and remove the damaged or loose identification plate.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(4) Clean the installation area with a clean Material No.19-003 Lint-Free Cotton Cloth made
moist with the Material No.11-003 Methyl-Ethyl-Ketone.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-013 CORROSION


INHIBITING BRUSH CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(5) Align and install the identification plate on the surface with Material No.09-013 Corrosion
Inhibiting Brush Consistency and solid rivets, LN9198-1600HF (See PMS 01-04-24).

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ASSEMBLY

**For PN’s ALL

TASK 52-31-12-400-801-A01
Assembly and Installation of the Insulation and Door Seal
1. General
A. The figure and the item numbers used in the IPL are given in this assembly topic. Before the
assembly and installation of each component of the Cargo Doors, Check and Repair procedures
must be done.
B. If you must do a full assembly, you must do the subsequent procedures.
C. If it is necessary to install only sub-assembly, find the procedure in the applicable lists and
illustrations. If it is necessary to install or connect subassemblies or components before you start
to assemble or install a sub-assembly or a component, you find cross-references in the text.
D. Modifications have caused variants of the FWD and AFT Cargo Doors. For the identification of
the related variants and to find the applicable part, a reference is given to the IPL of this CMM.
E. If you do not find an illustration for the AFT Cargo Door, which is given in brackets in this
manual, get the correct figure number from the IPL of this CMM.
F. If a paragraph refers to one illustration only, only the item number is given in the brackets. If a
paragraph refers to more than one illustration, the illustration number and the item number are
given in the brackets.
G. When there is no torque value specified, use a standard torque value.
2. Procedure

Subtask 52-31-12-400-001-A01
A. Insulation

NOTE : See Figures IPL_FIGURE_02, IPL_FIGURE_52, IPL_FIGURE_02A, IPL_FIGURE_52A,


IPL_FIGURE_02B and IPL_FIGURE_52B.
VARIANT (See IPL_FIGURE 2 (52))
(1) Install the lining assy (20, 80, 140) to the cargo door.
(2) Connect the stud assy (60, 120, 180) to the cargo door structure.
VARIANT (See IPL_FIGURE 2A (52A))
(1) Install the lining assy (20, 70, 120) to the cargo door.
(2) Connect the stud assy (50, 100, 150) to the cargo door structure.
VARIANT (See IPL_FIGURE 2B (52B))
(1) Position the insulation blankets (30, 40, 50, 60, 70, 80, 90, 100) to the cargo door.

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(2) Install the fire protection lining (20) and lock the stud assemblies (140, 150).

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TASK 52-31-12-400-802-A01
Door Seal
1. General
A. The figure and the item numbers used in the IPL are given in this assembly topic. Before the
assembly and installation of each component of the Cargo Doors, Check and Repair procedures
must be done.
B. If you must do a full assembly, you must do the subsequent procedures.
C. If it is necessary to install only sub-assembly, find the procedure in the applicable lists and
illustrations. If it is necessary to install or connect subassemblies or components before you start
to assemble or install a sub-assembly or a component, you find cross-references in the text.
D. Modifications have caused variants of the FWD and AFT Cargo Doors. For the identification of
the related variants and to find the applicable part, a reference is given to the IPL of this CMM.
E. If you do not find an illustration for the AFT Cargo Door, which is given in brackets in this
manual, get the correct figure number from the IPL of this CMM.
F. If a paragraph refers to one illustration only, only the item number is given in the brackets. If a
paragraph refers to more than one illustration, the illustration number and the item number are
given in the brackets.
G. When there is no torque value specified, use a standard torque value.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
FIGURE 52-31-12-991-025-A FIGURE 52-31-12-991-025-A-Door Seal
Referenced Information
TABLE 1

3. Procedure

Subtask 52-31-12-410-001-A01
A. Door Seal

NOTE : Refer to IPL_FIGURE_02, IPL_FIGURE_02A , IPL_FIGURE_02B and FIGURE


52-31-12-991-025-A.
PRE MOD 25793K4587, SB 52-1088
(1) Push the door seal (2-200, 2A-170, 2B-180) correctly into the retainer.
POST MOD 25793K4587, SB 52-1088

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(1) Push the door seal (2-205, 2A-175, 2B-185) correctly into the retainer.

WARNING : IF THE DOOR SEAL IS NOT INSTALLED IN THE CORRECT POSITION, THE
CABIN PESSURE CAN DECREASE. THIS CAN RESULT IN A DISRUPTION OF
THE FLIGHT.
ALL VARIANTS
(2) Examine that the vent holes of the door seal are located to the inner side of the cargo
door.
VARIANT (See IPL_FIGURE 2 (52)
(3) Install the cover (240)
(a) Install the cover (240) with the spacers (230), the washers (220) and the screws
(210).
(b) Tighten the screws (210).
VARIANT (See IPL_FIGURE 2B (52B))
(3) Install the cover (220)
(a) Install the cover (220) with the spacers (210), the washers (200) and the screws
(190).
(b) Tighten the screws (190).

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**For PN’s ALL

B
B
2

LOCATION OF
A INFLATION HOLES
AT INNER SIDE

SECTION
B−B 1

2
INFLATION HOLE
1

F_CM_523112_1_0250101_01_00

Door Seal
FIGURE-52-31-12-991-025-A01

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**For PN’s ALL

TASK 52-31-12-400-803-A01
Assembly and Installation of the Access Cover
1. General
A. The figure and the item numbers used in the IPL are given in this assembly topic. Before the
assembly and installation of each component of the Cargo Doors, Check and Repair procedures
must be done.
B. If you must do a full assembly, you must do the subsequent procedures.
C. If it is necessary to install only sub-assembly, find the procedure in the applicable lists and
illustrations. If it is necessary to install or connect subassemblies or components before you start
to assemble or install a sub-assembly or a component, you find cross-references in the text.
D. Modifications have caused variants of the FWD and AFT Cargo Doors. For the identification of
the related variants and to find the applicable part, a reference is given to the IPL of this CMM.
E. If you do not find an illustration for the AFT Cargo Door, which is given in brackets in this
manual, get the correct figure number from the IPL of this CMM.
F. If a paragraph refers to one illustration only, only the item number is given in the brackets. If a
paragraph refers to more than one illustration, the illustration number and the item number are
given in the brackets.
G. When there is no torque value specified, use a standard torque value.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
09-013 Corrosion Inhibiting Brush Consistency
09-016 Corrosion Inhibiting Fillet Consistency
16-021 Flexible Polyurethane
Consumable Materials
TABLE 1

B. Referenced Information
REFERENCE DESIGNATION
PMS 01-02-36
PMS 01-05-47
Referenced Information
TABLE 2

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3. Procedure

Subtask 52-31-12-400-002-A01
A. Access Cover Assy

NOTE : See IPL_FIGURE_03, IPL_FIGURE_53, IPL_FIGURE_03A, IPL_FIGURE_53A,


IPL_FIGURE_03B and IPL_FIGURE_53B.
VARIANT
(1) Install the access cover assy (10) to the door and connect the stud assemblies (20, 30, 40,
50).

NOTE : See IPL_FIGURE 3 (53).


(2) Not applicable.
(3) Not applicable.
(4) Not applicable.
(5) Not applicable.
(6) Not applicable.
(7) Not applicable.
(8) Not applicable.
PRE MOD 21329K1420, SB 52-1104
(1) Install the access cover assy (10) and connect the stud assemblies (20, 40, 50).

NOTE : See IPL_FIGURE 3A (53A).


(2) Not applicable.
(3) Not applicable.
(4) Not applicable.
(5) Not applicable.
(6) Not applicable.
(7) Not applicable.
(8) Not applicable.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-013 CORROSION


INHIBITING BRUSH CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
POST MOD 21329K1420, SB 52-1104

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(1) Apply sealant Material No.09-013 Corrosion Inhibiting Brush Consistency to the installation
surfaces of the sheet (90, 170) and the sight glass (100, 180) in accordance to specification
PMS 01-02-36.

NOTE : See IPL_FIGURE 3B (53B)

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-013 CORROSION


INHIBITING BRUSH CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(2) Apply Material No.09-013 Corrosion Inhibiting Brush Consistency to the shaft of the screws
(70, 150) in accordance to specification PMS 01-05-47.
(3) Install the screws (70, 150), the sight glass (100, 180), the sheet (90, 170) and the nuts
(80, 160) to the access cover (110).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-016 CORROSION


INHIBITING FILLET CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(4) Apply Material No.09-016 Corrosion Inhibiting Fillet Consistency to the space between the
sheet (90, 170), the sight glass (100, 180) and the access cover (110).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-016 CORROSION


INHIBITING FILLET CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(5) Let the Material No.09-016 Corrosion Inhibiting Fillet Consistency dry.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 16-021 FLEXIBLE


POLYURETHANE. OBEY THE MATERIAL MANUFACTURER’S
INSTRUCTIONS.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-016 CORROSION


INHIBITING FILLET CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(6) Apply the Material No.16-021 Flexible Polyurethane to the Material No.09-016 Corrosion
Inhibiting Fillet Consistency.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 16-021 FLEXIBLE


POLYURETHANE. OBEY THE MATERIAL MANUFACTURER’S
INSTRUCTIONS.
(7) Let the Material No.16-021 Flexible Polyurethane dry.
(8) Install the access cover assy (10) and connect the stud assemblies (20, 40, 50).

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**For PN’s ALL

TASK 52-31-12-400-804-A01
Assembly and Installation of the Bonding Strap
1. General
A. The figure and the item numbers used in the IPL are given in this assembly topic. Before the
assembly and installation of each component of the Cargo Doors, Check and Repair procedures
must be done.
B. If you must do a full assembly, you must do the subsequent procedures.
C. If it is necessary to install only sub-assembly, find the procedure in the applicable lists and
illustrations. If it is necessary to install or connect subassemblies or components before you start
to assemble or install a sub-assembly or a component, you find cross-references in the text.
D. Modifications have caused variants of the FWD and AFT Cargo Doors. For the identification of
the related variants and to find the applicable part, a reference is given to the IPL of this CMM.
E. If you do not find an illustration for the AFT Cargo Door, which is given in brackets in this
manual, get the correct figure number from the IPL of this CMM.
F. If a paragraph refers to one illustration only, only the item number is given in the brackets. If a
paragraph refers to more than one illustration, the illustration number and the item number are
given in the brackets.
G. When there is no torque value specified, use a standard torque value.
2. Procedure

Subtask 52-31-12-400-003-A01
A. Bonding Strap

NOTE : Refer to IPL_FIGURE_03, IPL_FIGURE_53, IPL_FIGURE_03A, IPL_FIGURE_53A,


IPL_FIGURE_03B and IPL_FIGURE_53B.
VARIANT
(1) Install the washer (120), the bonding strap (100), the washer (120) and the bolt (110) as it
is specified in your local standard procedure.

NOTE : See IPL_FIGURE 3 (53).


(2) Install the washer (90), the bonding strap (70), the washer (90) and the bolt (90) as it is
specified in your local standard procedure.

NOTE : See IPL_FIGURE 3A (53A).

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(3) Install the washer (140), the bonding strap (120, 121), the washer (140) and the bolt (130)
as it is specified in your local standard procedure.

NOTE : See IPL_FIGURE 3B (53B).

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**For PN’s ALL

TASK 52-31-12-400-805-A01
Installation of the Hinge Structure - Fitting
1. General
A. The figure and the item numbers used in the IPL are given in this assembly topic. Before the
assembly and installation of each component of the Cargo Doors, Check and Repair procedures
must be done.
B. If you must do a full assembly, you must do the subsequent procedures.
C. If it is necessary to install only sub-assembly, find the procedure in the applicable lists and
illustrations. If it is necessary to install or connect subassemblies or components before you start
to assemble or install a sub-assembly or a component, you find cross-references in the text.
D. Modifications have caused variants of the FWD and AFT Cargo Doors. For the identification of
the related variants and to find the applicable part, a reference is given to the IPL of this CMM.
E. If you do not find an illustration for the AFT Cargo Door, which is given in brackets in this
manual, get the correct figure number from the IPL of this CMM.
F. If a paragraph refers to one illustration only, only the item number is given in the brackets. If a
paragraph refers to more than one illustration, the illustration number and the item number are
given in the brackets.
G. When there is no torque value specified, use a standard torque value.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
09-013 Corrosion Inhibiting Brush Consistency
09-016 Corrosion Inhibiting Fillet Consistency
16-021 Flexible Polyurethane
Consumable Materials
TABLE 1

3. Procedure

Subtask 52-31-12-400-004-A01
A. Fitting

NOTE : Refer to IPL_FIGURE_04 and IPL_FIGURE_54.

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WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-013 CORROSION


INHIBITING BRUSH CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(1) Apply Material No.09-013 Corrosion Inhibiting Brush Consistency to the installation areas
of the shims (120).
(2) Install the shims (120), the fittings (10, 110), the screws (260), the washers (240) and the
nuts (250).
(3) Tighten the nuts (250).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-016 CORROSION


INHIBITING FILLET CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(4) Apply Material No.09-016 Corrosion Inhibiting Fillet Consistency to the space between
- the door structure
- the hinge assemblies (20, 90)
- the fittings (10, 110)

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-016 CORROSION


INHIBITING FILLET CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(5) Let the Material No.09-016 Corrosion Inhibiting Fillet Consistency dry.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 16-021 FLEXIBLE


POLYURETHANE. OBEY THE MATERIAL MANUFACTURER’S
INSTRUCTIONS.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-016 CORROSION


INHIBITING FILLET CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(6) Apply the Material No.16-021 Flexible Polyurethane to the Material No.09-016 Corrosion
Inhibiting Fillet Consistency.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 16-021 FLEXIBLE


POLYURETHANE. OBEY THE MATERIAL MANUFACTURER’S
INSTRUCTIONS.
(7) Let the Material No. 16-021 Flexible Polyurethane dry.

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**For PN’s ALL

TASK 52-31-12-400-806-A01
Installation of the Hinge Structure - Hinge Assy
1. General
A. The figure and the item numbers used in the IPL are given in this assembly topic. Before the
assembly and installation of each component of the Cargo Doors, Check and Repair procedures
must be done.
B. If you must do a full assembly, you must do the subsequent procedures.
C. If it is necessary to install only sub-assembly, find the procedure in the applicable lists and
illustrations. If it is necessary to install or connect subassemblies or components before you start
to assemble or install a sub-assembly or a component, you find cross-references in the text.
D. Modifications have caused variants of the FWD and AFT Cargo Doors. For the identification of
the related variants and to find the applicable part, a reference is given to the IPL of this CMM.
E. If you do not find an illustration for the AFT Cargo Door, which is given in brackets in this
manual, get the correct figure number from the IPL of this CMM.
F. If a paragraph refers to one illustration only, only the item number is given in the brackets. If a
paragraph refers to more than one illustration, the illustration number and the item number are
given in the brackets.
G. When there is no torque value specified, use a standard torque value.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-12-350-806-A01 Replacement of the Hinge Assy
TASK 52-31-12-350-806-B01 Replacement of the Hinge Assy
Referenced Information
TABLE 1

3. Procedure

Subtask 52-31-12-400-005-A01
A. Hinge Assy

NOTE : Refer to IPL_FIGURE_04 , IPL_FIGURE_54.

NOTE : For the replacement of the hinge assemblies (20, 40, 60, 90) refer to REPAIR, TASK
52-31-12-350-806-A01TASK 52-31-12-350-806-B01.

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(1) Not applicable.

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TASK 52-31-12-400-807-A01
Installation of the Actuator Fitting Structure - Actuator Fitting Assy
1. General
A. The figure and the item numbers used in the IPL are given in this assembly topic. Before the
assembly and installation of each component of the Cargo Doors, Check and Repair procedures
must be done.
B. If you must do a full assembly, you must do the subsequent procedures.
C. If it is necessary to install only sub-assembly, find the procedure in the applicable lists and
illustrations. If it is necessary to install or connect subassemblies or components before you start
to assemble or install a sub-assembly or a component, you find cross-references in the text.
D. Modifications have caused variants of the FWD and AFT Cargo Doors. For the identification of
the related variants and to find the applicable part, a reference is given to the IPL of this CMM.
E. If you do not find an illustration for the AFT Cargo Door, which is given in brackets in this
manual, get the correct figure number from the IPL of this CMM.
F. If a paragraph refers to one illustration only, only the item number is given in the brackets. If a
paragraph refers to more than one illustration, the illustration number and the item number are
given in the brackets.
G. When there is no torque value specified, use a standard torque value.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
09-013 Corrosion Inhibiting Brush Consistency
09-016 Corrosion Inhibiting Fillet Consistency
16-021 Flexible Polyurethane
Consumable Materials
TABLE 1

3. Procedure

NOTE : Refer to IPL_FIGURE_05 and IPL_FIGURE_55.

Subtask 52-31-12-400-006-A01
A. Actuator Fitting Assy
PRE SB 52-1071

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(1) Install the actuator fitting assemblies (10, 30).

NOTE : The top attachment point of the actuator fitting assemblies (10, 30) is designed
as a bonding point. You must install the top attachment point as you do for the
installation of bonding jumpers.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-013 CORROSION


INHIBITING BRUSH CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(a) Apply the Material No.09-013 Corrosion Inhibiting Brush Consistency to the
installation areas of the shim (90).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-013 CORROSION


INHIBITING BRUSH CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(b) Apply the Material No.09-013 Corrosion Inhibiting Brush Consistency to the shafts of
the bolt (50) only which must be installed to the lower attachment point.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-013 CORROSION


INHIBITING BRUSH CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(c) Install the shims (90, 100), the actuator fitting assemblies (10, 30), the washers (60),
- the bolts (50) without sealant to the top connection,
- the bolts (50) with the Material No.09-013 Corrosion Inhibiting Brush
Consistency to the bottom connection, the washers (70) and the nuts (80).
(d) Tighten the nuts (80).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-016 CORROSION


INHIBITING FILLET CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(e) Apply the Material No.09-016 Corrosion Inhibiting Fillet Consistency from each side
to the two top bolt (50) connections.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-016 CORROSION


INHIBITING FILLET CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(f) Let the Material No.09-016 Corrosion Inhibiting Fillet Consistency dry.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 16-021 FLEXIBLE


POLYURETHANE. OBEY THE MATERIAL MANUFACTURER’S
INSTRUCTIONS.

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WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-016 CORROSION


INHIBITING FILLET CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(g) Apply the Material No.16-021 Flexible Polyurethane to the Material No.09-016
Corrosion Inhibiting Fillet Consistency.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 16-021 FLEXIBLE


POLYURETHANE. OBEY THE MATERIAL MANUFACTURER’S
INSTRUCTIONS.
(h) Let the Material No.16-021 Flexible Polyurethane dry.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-016 CORROSION


INHIBITING FILLET CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(i) Apply the Material No.09-016 Corrosion Inhibiting Fillet Consistency to the space
between the door structure and the actuator fitting assemblies (10, 30).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-016 CORROSION


INHIBITING FILLET CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(j) Let the Material No.09-016 Corrosion Inhibiting Fillet Consistency dry.
POST SB 52-1071
(1) Install the actuator fitting assemblies (10, 30).

NOTE : The top attachment point of the actuator fitting assemblies (10, 30) is designed
as a bonding point. You must install the top attachment point as you do for the
installation of bonding jumpers.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-013 CORROSION


INHIBITING BRUSH CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(a) Apply the Material No.09-013 Corrosion Inhibiting Brush Consistency to the
installation areas of the shim (90).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-013 CORROSION


INHIBITING BRUSH CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(b) Apply the Material No.09-013 Corrosion Inhibiting Brush Consistency to the shafts of
the bolt (50) only which must be installed to the lower attachment point.

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WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-013 CORROSION


INHIBITING BRUSH CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(c) Install the shims (90, 100), the actuator fitting assemblies (10, 30), the washers (65),
- the bolts (50) without sealant to the top connection,
- the bolts (50) with the Material No.09-013 Corrosion Inhibiting Brush
Consistency to the bottom connection, the washers (70) and the nuts (80).
(d) Tighten the nuts (80).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-016 CORROSION


INHIBITING FILLET CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(e) Apply the Material No.09-016 Corrosion Inhibiting Fillet Consistency from each side
to the two top bolt (50) connections.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-016 CORROSION


INHIBITING FILLET CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(f) Let the Material No.09-016 Corrosion Inhibiting Fillet Consistency dry.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 16-021 FLEXIBLE


POLYURETHANE. OBEY THE MATERIAL MANUFACTURER’S
INSTRUCTIONS.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-016 CORROSION


INHIBITING FILLET CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(g) Apply the Material No.16-021 Flexible Polyurethane to the Material No.09-016
Corrosion Inhibiting Fillet Consistency.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 16-021 FLEXIBLE


POLYURETHANE. OBEY THE MATERIAL MANUFACTURER’S
INSTRUCTIONS.
(h) Let the Material No.16-021 Flexible Polyurethane dry.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-016 CORROSION


INHIBITING FILLET CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(i) Apply the Material No.09-016 Corrosion Inhibiting Fillet Consistency to the space
between the door structure and the actuator fitting assemblies (10, 30).

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WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-016 CORROSION


INHIBITING FILLET CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(j) Let the Material No.09-016 Corrosion Inhibiting Fillet Consistency dry.

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**For PN’s ALL

TASK 52-31-12-400-808-A01
Assembly and Installation of the Handle Mechanism - Assy
1. General
A. The figure and the item numbers used in the IPL are given in this assembly topic. Before the
assembly and installation of each component of the Cargo Doors, Check and Repair procedures
must be done.
B. If you must do a full assembly, you must do the subsequent procedures.
C. If it is necessary to install only sub-assembly, find the procedure in the applicable lists and
illustrations. If it is necessary to install or connect subassemblies or components before you start
to assemble or install a sub-assembly or a component, you find cross-references in the text.
D. Modifications have caused variants of the FWD and AFT Cargo Doors. For the identification of
the related variants and to find the applicable part, a reference is given to the IPL of this CMM.
E. If you do not find an illustration for the AFT Cargo Door, which is given in brackets in this
manual, get the correct figure number from the IPL of this CMM.
F. If a paragraph refers to one illustration only, only the item number is given in the brackets. If a
paragraph refers to more than one illustration, the illustration number and the item number are
given in the brackets.
G. When there is no torque value specified, use a standard torque value.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
09-016 Corrosion Inhibiting Fillet Consistency
16-021 Flexible Polyurethane
09-013 Corrosion Inhibiting Brush Consistency
04-004 Synthetic Ester Based Grease High Pressure
04-017 Silicone Grease
lockwire
Consumable Materials
TABLE 1

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B.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-12-800-801-A01 Adjustment of the Rod Assy
Referenced Information
TABLE 2

3. Procedure

Subtask 52-31-12-400-007-A01
A. Handle Mechanism Assy

NOTE : Refer to IPL_FIGURE_06, IPL_FIGURE_56, IPL_FIGURE_07, IPL_FIGURE_57,


IPL_FIGURE_08, IPL_FIGURE_58, IPL_FIGURE_09, IPL_FIGURE_59,
IPL_FIGURE_09A and IPL_FIGURE_59A.
(1) Assemble the locking handle assy (7-100, 101).
(a) Install the handle (9, 9A-80) and the screws (9, 9A-70) to the operating handle (9,
9A-120).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-016 CORROSION


INHIBITING FILLET CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(b) Apply the Material No.09-016 Corrosion Inhibiting Fillet Consistency to the head of
the screws (9, 9A-70).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-016 CORROSION


INHIBITING FILLET CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(c) Let the Material No.09-016 Corrosion Inhibiting Fillet Consistency dry.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 16-021 FLEXIBLE


POLYURETHANE. OBEY THE MATERIAL MANUFACTURER’S
INSTRUCTIONS.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-016 CORROSION


INHIBITING FILLET CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(d) Apply Material No.16-021 Flexible Polyurethane to the Material No.09-016 Corrosion
Inhibiting Fillet Consistency.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 16-021 FLEXIBLE


POLYURETHANE. OBEY THE MATERIAL MANUFACTURER’S
INSTRUCTIONS.

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(e) Let the Material No.16-021 Flexible Polyurethane dry.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-013 CORROSION


INHIBITING BRUSH CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(f) Apply the Material No.09-013 Corrosion Inhibiting Brush Consistency to the
installation surface of the bracket (9, 9A-60).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-013 CORROSION


INHIBITING BRUSH CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(g) Apply the Material No.09-013 Corrosion Inhibiting Brush Consistency to the shafts of
the screws (9, 9A-50).
(h) Install the bracket (9, 9A-60) and the screws (9, 9A-50).
(i) Tighten the screws (9, 9A-50).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-013 CORROSION


INHIBITING BRUSH CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(j) Apply the Material No.09-013 Corrosion Inhibiting Brush Consistency to the bolt (9,
9A-30)
(k) Install the washer (9, 9A-40) and the bolt (9, 9A-30) to the bracket (9, 9A-60).
(l) Tighten the bolt (9, 9A-30).
(m) Safety the bolt (9, 9A-30) with lockwire.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-013 CORROSION


INHIBITING BRUSH CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(n) Apply the Material No.09-013 Corrosion Inhibiting Brush Consistency to the shafts of
the screws (9, 9A-10).
(o) Install the flange (9, 9A-20) and the screws (9, 9A-10).
(p) Tighten the screws (9, 9A-10).
(q) Assemble the bearing journal assy (8-330).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC


ESTER BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
1 Apply the Material No.04-004 Synthetic Ester Based Grease High Pressure to
the shaft of the fork end assy (8-370) .

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2 Install the fork end assy (8-370), the washer (8-360) and the nut (8-350) to the
journal bearing (8-420, 425).
3 Tighten the nut (8-350).
4 Safety the nut (8-350) with the cotter pin (8-340).
(r) Assemble the support assy (8-295).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC


ESTER BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
1 Apply the Material No.04-004 Synthetic Ester Based Grease High Pressure to
the shaft of the bearing journal assy (8-330).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-013 CORROSION


INHIBITING BRUSH CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
2 Apply Material No.09-013 Corrosion Inhibiting Brush Consistency to the shafts
of the screws (8-300).
3 Install the shims (8-320), the bearing housing assy (8-430), the bearing block
assy (8-310) and the screws (8-300).

NOTE : PRE MOD 25793K4587, SB 52-1088


4 Install the bearing housing assy (8-430), the bearing block assy (8-315) and the
screws (8-300).

NOTE : POST MOD 25793K4587, SB 52-1088


5 Tighten the screws (8-300).
6 Make sure that there is a space of between 0.2 and 0.3 mm (0.0079 and 0.0118
in.) between the bearing journal assy (8-330) and the bearing housing assy
(8-430).

NOTE : PRE MOD 25793K4587, SB 52-1088

NOTE : If the space is not as specified, use the correct shim thickness and do
the steps , and .
(s) Install the support assy (8-295).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC


ESTER BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
1 Apply the Material No.04-004 Synthetic Ester Based Grease High Pressure to
the bolt (8-290).

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2 Install the bolt (8-290) and the retaining ring (8-285).


(t) Assemble and install the rod assy (8-200).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC


ESTER BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
1 Apply the Material No.04-004 Synthetic Ester Based Grease High Pressure to
the surface of the inner diameter of the bearing (8-240).
2 Install the clamping ring (8-250), the bearing (8-240) and the nut (8-230).
3 TORQUE the nut (8-230) to between 0.6 and 0.7 daNm (53.1 and 62.0 Ibf.in.).
4 Install the setscrew (8-220).
5 Safety the setscrew (8-220) and the nut (8-230) with the cotter pin (8-210).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-017 SILICONE


GREASE. OBEY THE MATERIAL MANUFACTURER’S
INSTRUCTIONS.
6 Apply the Material No.04-017 Silicone Grease to the lubrication fitting of the rod
assy (8-200).
7 Install the rod assy (8-200) with the bolt (8-190), the bush (8-180), the washer
(8-170) and the nut (8-160) to the lever (8-120).
8 TORQUE the nut (8-160) to between 0.13 and 0.17 daNm (11.5 and 15.0
Ibf.in.).
(u) Assemble and install the bearing (7-90).
1 Install the lever assy (8-100) with rod assy (8-200) to the operating handle assy
(7-100, 101).
2 Tighten the clamping ring (8-250).
3 Safety the clamping ring (8-250) with lockwire to the operating handle assy
(7-100, 101).
4 Install the lever assy (8-70) to the bearing housing assy (8-430) and the lever
assy (8-100).
5 Install the pins (8-60), the sleeves (8-50), the washers (8-40) and the nuts
(8-30).
6 Tighten the nuts (8-30) with your fingers.

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(2) Assemble the handle mechanism assy (6-230).


(a) Install the hinge arm assy (7-50).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC


ESTER BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
1 Apply the Material No.04-004 Synthetic Ester Based Grease High Pressure to
the shaft of the bolt (7-40).
2 Install the hinge arm assy (7-50), the bolt (7-40), the washers (7-30) and the
nut (7-20).
3 Tighten the nut (7-20).
4 Safety the nut (7-20) with the cotter pin (7-10).
(b) Assemble the rod assy (7-160).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC


ESTER BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
1 Apply the Material No.04-004 Synthetic Ester Based Grease High Pressure to
the threads of the rod end assemblies (7-190, 7-220).
2 Install the nut (7-180) and the lockwasher (7-170) to the rod end assy (7-220).
3 Install the rod end assy (7-190) to the rod end assy (7-220).
4 Tighten the nut (7-180) with your fingers.
5 Adjust the rod assy (7-160) (Refer to TASK 52-31-12-800-801-A01).

NOTE : Do not safety the nut (7-180) at this step. Attach a tag which tells
persons to safety the nut (7-180) after the final adjustment of the
cargo door to the aircraft.
(c) Install the rod assy (7-160).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC


ESTER BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
1 Apply the Material No.04-004 Synthetic Ester Based Grease High Pressure to
the shaft of the bolt (7-150).
2 Install the bolt (7-150), the rod assy (7-160), the bush (7-140), the washer
(7-130) and the nut (7-120).
3 Tighten the nut (7-120).
4 Safety the nut (7-120) with the cotter pin (7-110).

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(3) Install the handle mechanism assy (6-230).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-013 CORROSION


INHIBITING BRUSH CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(a) Apply the Material No.09-013 Corrosion Inhibiting Brush Consistency to the shafts of
the setscrews (6-380).
(b) Install the setscrews (6-380), the lock washers (6-370) and the nuts (6-360) to the
handle mechanism assy (6-230).

NOTE : Do not tighten and safety the nuts (6-360) at this step. Attach a tag which
tells persons to tighten and safety the nuts (6-360) must be tightened and
safetied at the final adjustment of the cargo door at the aircraft.
(c) Assemble and install the bush assy (6-140).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC


ESTER BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
1 Apply the Material No.04-004 Synthetic Ester Based Grease High Pressure to
the shafts of the bolt (6-190).
2 Install the bush (6-180), the washer (6-170) and the nut (6-160) to the bolt
(6-190).
3 Tighten the nut (6-160).
4 Safety the nut (6-160) with the cotter pin (6-150).
(d) Install the bush assy (6-140), the washer (6-130) and the nut (6-120).
(e) Tighten the nut (6-120).
(f) Safety the nut (6-120) with the cotter pin (6-110).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-013 CORROSION


INHIBITING BRUSH CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(g) Apply the Material No.09-013 Corrosion Inhibiting Brush Consistency to the shafts of
the bolts (6-210).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-013 CORROSION


INHIBITING BRUSH CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(h) Apply the Material No.09-013 Corrosion Inhibiting Brush Consistency to the
installation surfaces of the shim (6-220) and the handle mechanism assy (6-230).
(i) Install the shim (6-220), the handle mechanism assy (6-230) and the bolts (6-210).

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(j) Tighten the bolts (6-210).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC


ESTER BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(k) Apply the Material No.04-004 Synthetic Ester Based Grease High Pressure to the
shafts of the bolt (6-90) and the bush (6-100).
(l) Install the bolt (6-90), the bush (6-100), the washer (6-80) and the nut (6-70) to the
locking shaft.
(m) Tighten the nut (6-70).
(n) Safety the nut (6-70) with the cotter pin (6-60).

CAUTION : YOU MUST INSTALL THE SPRINGS WITH LOAD.


(o) Install the spring (6-200) to the bush (6-180) and the bush (7-140).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC


ESTER BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(p) Apply the Material No.04-004 Synthetic Ester Based Grease High Pressure to the
shaft of the bolt (6-40) and to the bush (6-50).
(q) Install the bolt (6-40), the bush (6-50), the washer (6-30) and the nut (6-20).
(r) Tighten the nut (6-20).
(s) Safety the nut (6-20) with the cotter pin (6-10).

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**For PN’s ALL

TASK 52-31-12-400-809-A01
Assembly and Installation of the Handle Mechanism - Flap Mechanism
1. General
A. The figure and the item numbers used in the IPL are given in this assembly topic. Before the
assembly and installation of each component of the Cargo Doors, Check and Repair procedures
must be done.
B. If you must do a full assembly, you must do the subsequent procedures.
C. If it is necessary to install only sub-assembly, find the procedure in the applicable lists and
illustrations. If it is necessary to install or connect subassemblies or components before you start
to assemble or install a sub-assembly or a component, you find cross-references in the text.
D. Modifications have caused variants of the FWD and AFT Cargo Doors. For the identification of
the related variants and to find the applicable part, a reference is given to the IPL of this CMM.
E. If you do not find an illustration for the AFT Cargo Door, which is given in brackets in this
manual, get the correct figure number from the IPL of this CMM.
F. If a paragraph refers to one illustration only, only the item number is given in the brackets. If a
paragraph refers to more than one illustration, the illustration number and the item number are
given in the brackets.
G. When there is no torque value specified, use a standard torque value.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
04-004 Synthetic Ester Based Grease High Pressure
09-013 Corrosion Inhibiting Brush Consistency
Consumable Materials
TABLE 1

B.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-12-800-802-A01 Adjustment of the Fork Assy
Referenced Information
TABLE 2

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3. Procedure

Subtask 52-31-12-400-008-A01
A. Flap Mechanism Assy

NOTE : Refer to IPL_FIGURE_06, IPL_FIGURE_56, IPL_FIGURE_10 and IPL_FIGURE_60.


(1) Assemble the flap assy (6-350).
(a) Install the flap assy (10-240).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC


ESTER BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
1 Apply Material No.04-004 Synthetic Ester Based Grease High Pressure to the
shafts of the pins (310-30).
2 Install the flap assy (10-240), the washers (310-20) the pins (310-30), the
washers (310-20) and the retaining ring (310-10).
(b) Install the pin (10-230).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-013 CORROSION


INHIBITING BRUSH CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
1 Apply Material No.09-013 Corrosion Inhibiting Brush Consistency to the
threaded shaft of the pin (10-230).
2 Install the pin (10-230), the washers (10-180) and the nut (10-170).
3 Tighten the nut (10-170).
4 Safety the nut (10-170) with the cotter pin (10-160).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC


ESTER BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(c) Apply Material No.04-004 Synthetic Ester Based Grease High Pressure to the shaft of
the pin (10-230).
(d) Install the fork (10-220) and the retaining ring (10-10) to the pin (10-230).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-013 CORROSION


INHIBITING BRUSH CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(e) Apply Material No.09-013 Corrosion Inhibiting Brush Consistency to the shaft of the
bolt (10-200).
(f) Install the bolt (10-200), the washers (10-180) and the nut (10-170).

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(g) Tighten the nut (10-170).


(h) Safety the nut (10-170) with the cotter pin (10-160).
(i) Install the shift lever (10-210).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC


ESTER BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
1 Apply Material No.04-004 Synthetic Ester Based Grease High Pressure to the
shafts of the pin (10-30) and the bolt (10-200).
2 Install the shift lever (10-210) to the bolt (10-200) and the fork (10-220).
3 Install the washer (10-20) the pins (10-30), the washer (10-20) and the retaining
ring (10-10).
4 Install the washer (10-180) and the nut (10-170) to the bolt (10-200).
5 Tighten the nut (30-170)
6 Safety the nut (10-170) with the cotter pin (10-160).
(j) Assemble the fork assy (10-100).
1 Install the nuts (10-110, 10-120) to the adjusting screw (10-150).
2 Install the fork heads (10-130, 10-140) to the adjusting screw (10-150).
3 Adjust the fork assy (10-100) (Refer to TASK 52-31-12-800-802-A01).

NOTE : Do not safety the fork assy (10-100) at this step. Attach a tag which
tells persons to safety the fork assy (10-100) after the final adjustment
of the cargo door at the aircraft.
(k) Assemble the bush assy (10-40).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC


ESTER BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
1 Apply Material No.04-004 Synthetic Ester Based Grease High Pressure to the
shaft of the pin (10-90).
2 Install the bush (10-80), the washer (10-70) the bolt (10-35) and the nut
(10-60).
3 Tighten the nut (10-60).
4 Safety the nut (10-60) with the cotter pin (10-50).

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(l) Install the hook (10-190).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-013 CORROSION


INHIBITING BRUSH CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
1 Apply Material No.09-013 Corrosion Inhibiting Brush Consistency to the
threaded shaft of the bolt (10-200) which must be installed to the flap frame
(10-320).
2 Install the bolt (10-200), the washer (10-180) and the nut (10-170) to the flap
frame (10-320).
3 Tighten the nut (10-170).
4 Safety the nut (10-170) with the cotter pin (10-160).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC


ESTER BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
5 Apply Material No.04-004 Synthetic Ester Based Grease High Pressure to the
threaded shaft of the bolt (10-200).
6 Install the hook (10-190), the washer (10-180) and the nut (10-170).
7 Tighten the nut (30-170).
8 Safety the nut (310-170) with the cotter pin (310-160).
(m) Install the fork assy (10-100) as follows:

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC


ESTER BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
1 Apply Material No.04-004 Synthetic Ester Based Grease High Pressure to the pin
(310-30).
2 Install the fork head (10-130) of the fork assy (10-100) to the shift lever
(10-210).
3 Install the bush assy (10-40) to the fork assy (10-100) and the shift lever
(10-210).
4 Safety the bush assy (10-40) with the retaining ring (10-10).
5 Install the fork assy (10-100) to the hook (10-190).
6 Install the washer (10-20), the pin (10-30), the washer (10-20) and the retaining
ring (10-10) to the fork assy (10-100).

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(2) Install the flap assy (6-350) as follows:


(a) Assemble the bush assy (6-270) as follows:

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC


ESTER BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
1 Apply Material No.04-004 Synthetic Ester Based Grease High Pressure to the
shaft of the bolt (6-320) where you must install the bush (6-310).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-013 CORROSION


INHIBITING BRUSH CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
2 Apply Material No.09-013 Corrosion Inhibiting Brush Consistency to the shaft of
the bolt (6-320) which you install to the cargo door structure.
3 Install the bolt (6-320) to the cargo door structure.
4 Install the washer (6-260) and the nut (6-250) on the bolt (6-320).
5 Tighten the nut (6-250).
6 Safety the nut (6-250) with the cotter pin (6-240).
7 Install the bush (6-310), the washer (6-300) and the nut (6-290).
8 Tighten the nut (6-290).
9 Safety the nut (6-290) with the cotter pin (6-280).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-013 CORROSION


INHIBITING BRUSH CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(b) Apply Material No.09-013 Corrosion Inhibiting Brush Consistency to
- the installation surface between the bow assy (10-270) and the cargo door
structure,
- the installation surfaces between the bow assy (10-270), the flap assy (6-350) and
the cargo door structure,
- the screws (6-340), (10-260).
(c) Install the bow assy (10-270) and the screws (6-340) to the cargo door.
(d) Install the flap assy (6-350) with the screws (6-340, 10-260) to the cargo door.

CAUTION : YOU MUST INSTALL THE SPRINGS WITH LOAD.


(e) Install the spring (6-330) to the flap assy (6-350) and the bush assy (6-270).

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**For PN’s ALL

TASK 52-31-12-400-810-A01
Assembly and Installation of the Interlock Mechanism - Interlock Mechanism
1. General
A. The figure and the item numbers used in the IPL are given in this assembly topic. Before the
assembly and installation of each component of the Cargo Doors, Check and Repair procedures
must be done.
B. If you must do a full assembly, you must do the subsequent procedures.
C. If it is necessary to install only sub-assembly, find the procedure in the applicable lists and
illustrations. If it is necessary to install or connect subassemblies or components before you start
to assemble or install a sub-assembly or a component, you find cross-references in the text.
D. Modifications have caused variants of the FWD and AFT Cargo Doors. For the identification of
the related variants and to find the applicable part, a reference is given to the IPL of this CMM.
E. If you do not find an illustration for the AFT Cargo Door, which is given in brackets in this
manual, get the correct figure number from the IPL of this CMM.
F. If a paragraph refers to one illustration only, only the item number is given in the brackets. If a
paragraph refers to more than one illustration, the illustration number and the item number are
given in the brackets.
G. When there is no torque value specified, use a standard torque value.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
04-004 Synthetic Ester Based Grease High Pressure
Consumable Materials
TABLE 1

3. Procedure

Subtask 52-31-12-400-009-A01
A. Interlock Mechanism

NOTE : Refer to IPL_FIGURE_11, IPL_FIGURE_61, IPL_FIGURE_12, IPL_FIGURE_62,


IPL_FIGURE_12A and IPL_FIGURE_62A.
VARIANT

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(1) Assemble the interlock mechanism (11-220) as follows:

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC


ESTER BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(a) Apply the Material No.04-004 Synthetic Ester Based Grease High Pressure to the
shaft of the pins (12-10, 12A-10).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC


ESTER BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(b) Apply the Material No.04-004 Synthetic Ester Based Grease High Pressure to the
interfaces of
- the spring bolt assy (12-270, 12A-270) and the lever assy (12-200, 12A-200),
- the lever assy (12-200, 12A-200) and the fork assy (12-175),
- the fork assy (12-100, 12A-100) and the roller lever assy (12-30, 12A-30) and
- the lever (12-90, 12A-90) and the roller (12-60, 12A-60).
(2) Assemble the interlock mechanism (11-220) as follows:

NOTE : SeeIPL_FIGURE_12 (IPL_FIGURE_62).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC


ESTER BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(a) Apply the Material No.04-004 Synthetic Ester Based Grease High Pressure to the
shaft of the pins (12-10, 12A-10).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC


ESTER BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(b) Apply the Material No.04-004 Synthetic Ester Based Grease High Pressure to the
interfaces of
- the spring bolt assy (12-270, 12A-270) and the lever assy (12-200, 12A-200),
- the lever assy (12-200, 12A-200) and the fork assy (12-175),
- the fork assy (12-100, 12A-100) and the roller lever assy (12-30, 12A-30) and
- the lever (12-90, 12A-90) and the roller (12-60, 12A-60).
(c) Install the fork assemblies (12-100, 12-175) as follows:
1 Install the nuts (12-135, 12-155) to the adjusting screw (12-165).
2 Install the locking devices (12-145) to the adjusting screw (12-165).

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3 Install the fork assemblies (12-100, 12-175) to the adjusting screw (12-165).

NOTE : Do not tighten and safety the nuts (12-135, 12-155) at this stage.
Attach a tag which tells persons to tighten and safety the nuts
(12-135, 12-155) after the installation of the cargo door to the
aircraft.
ALL VARIANTS
(3) Assemble and install the roller lever assy (12-30, 12A-30) as follows:

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC


ESTER BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(a) Apply Material No.04-004 Synthetic Ester Based Grease High Pressure to the pins
(12-50, 12A-50).
(b) Install the roller (12-60, 21A-60), the pin (12-50, 12A-50) and the retaining ring
(12-40, 12A-40) to the lever (12-90, 12A-90).
(c) Install the roller lever assy (12-30, 12A-30), the pin (12-10, 12A-10) and the retaining
ring (12-20, 12A-20) to the fork assy (12-100, 12A-100).
VARIANT FOR PN D5237145000099
(4) Assemble and install the lever assy (12-100) as follows:

NOTE : SEE IPL_FIGURE_12 (IPL_FIGURE_62).


(a) Install the nut (12-220) and the lock plate (12-230) to the adjusting screw (12-210).

NOTE : Do not tighten and safety the nuts (12-210) at this stage. Attach a tag
which tells persons to tighten and safety the nut (12-210) after the
installation of the cargo door to the aircraft.
(b) Install the spring bolt assy (12-270), the pin (12-10) and the retaining ring (12-20) to
the lever assy (12-200).
(c) Install the lever assy (12-200) with the spring bolt assy (12-270) to the fork assy
(12-175).
(d) Install the pin (12-10) and the retaining ring (12-20) to the fork assy (12-175) and
the lever assy (12-200).
VARIANT FOR PN D5237145000299
(4) Assemble and install the lever assy (12-100, 12A-100) as follows:

NOTE : SEE IPL_FIGURE_12A (IPL_FIGURE_62A).

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(a) Install the nut (12A-220) and the lock plate (12A-230) to the adjusting screw
(12A-210).

NOTE : Do not tighten and safety the nuts (12A-210) at this stage. Attach a tag
which tells persons to tighten and safety the nut (12A-210) after the
installation of the cargo door to the aircraft.
(b) Install the spring bolt assy (12A-270), the pin (12A-10) and the retaining ring
(12A-20) to the lever assy (12A-200).
(c) Install the lever assy (12A-200) with the spring bolt assy (12A-270) to the fork assy
(12A-175).
(d) Install the pin (12A-10) and the retaining ring (12A-20) to the fork assy (12A-175)
and the lever assy (12A-200).

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**For PN’s ALL

TASK 52-31-12-400-811-A01
Assembly and Installation of the Interlock Mechanism - Spring Sleeve
1. General
A. The figure and the item numbers used in the IPL are given in this assembly topic. Before the
assembly and installation of each component of the Cargo Doors, Check and Repair procedures
must be done.
B. If you must do a full assembly, you must do the subsequent procedures.
C. If it is necessary to install only sub-assembly, find the procedure in the applicable lists and
illustrations. If it is necessary to install or connect subassemblies or components before you start
to assemble or install a sub-assembly or a component, you find cross-references in the text.
D. Modifications have caused variants of the FWD and AFT Cargo Doors. For the identification of
the related variants and to find the applicable part, a reference is given to the IPL of this CMM.
E. If you do not find an illustration for the AFT Cargo Door, which is given in brackets in this
manual, get the correct figure number from the IPL of this CMM.
F. If a paragraph refers to one illustration only, only the item number is given in the brackets. If a
paragraph refers to more than one illustration, the illustration number and the item number are
given in the brackets.
G. When there is no torque value specified, use a standard torque value.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
04-004 Synthetic Ester Based Grease High Pressure
Consumable Materials
TABLE 1

3. Procedure

Subtask 52-31-12-400-010-A01
A. Spring Sleeve Assy

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.

NOTE : Refer to IPL_FIGURE_11, IPL_FIGURE_61, IPL_FIGURE_12, IPL_FIGURE_62,


IPL_FIGURE_12A and IPL_FIGURE_62A.

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NOTE : Apply Material No.04-004 Synthetic Ester Based Grease High Pressure to all
connecting parts and parts which move.
(1) Install the spring sleeve assy (11-190) as follows:
(a) Install the spacer (11-110) to the cargo door structure.
(b) Install the spring sleeve assy (11-190) and the pin (11-100).
(c) Safety the pin (11-100) with the retaining ring (11-90).

NOTE : Make sure that there is a gap of min. 0.4 mm (0.0157 in.) between the
spring sleeve assy (11-90) and the cargo door structure.
(2) Install the interlock mechanism (11-200) as follows:

CAUTION : YOU MUST INSTALL THE INTERLOCK MECHANISM AND THE


COMPRESSION SPRING WITH LOAD.
(a) Install the compression spring (11-10) and the interlock mechanism (11-220) to the
spring sleeve assy (11-190).
(b) Compress the interlock mechanism (11-220) with the compression spring (11-10) to
make it shorter and install the parts with the washers (11-40, 11-140), the bolts
(11-50, 11-150), the washers (11-40, 11-140) and the nuts (11-30, 11-130).
(c) Tighten the nuts (11-30, 11-130).
(d) Safety the nuts (11-30, 11-130) with the cotter pins (11-20, 11-120).
(3) Apply the Material No.04-004 Synthetic Ester Based Grease High Pressure to the shaft of
the pins (11-100).
(4) Install the pin (11-100) and the retaining ring (11-90) to the cargo door structure.

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**For PN’s ALL

TASK 52-31-12-400-812-A01
Assembly and Installation of the Latching Mechanism
1. General
A. The figure and the item numbers used in the IPL are given in this assembly topic. Before the
assembly and installation of each component of the Cargo Doors, Check and Repair procedures
must be done.
B. If you must do a full assembly, you must do the subsequent procedures.
C. If it is necessary to install only sub-assembly, find the procedure in the applicable lists and
illustrations. If it is necessary to install or connect subassemblies or components before you start
to assemble or install a sub-assembly or a component, you find cross-references in the text.
D. Modifications have caused variants of the FWD and AFT Cargo Doors. For the identification of
the related variants and to find the applicable part, a reference is given to the IPL of this CMM.
E. If you do not find an illustration for the AFT Cargo Door, which is given in brackets in this
manual, get the correct figure number from the IPL of this CMM.
F. If a paragraph refers to one illustration only, only the item number is given in the brackets. If a
paragraph refers to more than one illustration, the illustration number and the item number are
given in the brackets.
G. When there is no torque value specified, use a standard torque value.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
04-004 Synthetic Ester Based Grease High Pressure
04-017 Silicone Grease
lockwire
Consumable Materials
TABLE 1

B.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-12-800-803-A01 Adjustment of the Spring Unit
Referenced Information
TABLE 2

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3. Procedure

Subtask 52-31-12-400-011-A01
A. Latching Mechanism

NOTE : See IPL_FIGURE_13, IPL_FIGURE_63, IPL_FIGURE_14, IPL_FIGURE_64 and


IPL_FIGURE_75.
(1) Assemble the latching mechanism (13-130) as follows:

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC


ESTER BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(a) Assemble the spring unit (14-240) as follows:

NOTE : You must apply the Material No.04-004 Synthetic Ester Based Grease High
Pressure to all parts of the spring unit (14-240).
1 Install the washer (14-320), the sleeve (14-330) and the sleeve (14-340) to the
eyebolt assy (14-200)

CAUTION : YOU MUST INSTALL THE COMPRESSION SPRING WITH LOAD.


2 Install the compression spring (14-280) and the eyebolt assy (14-250) to the
sleeve (14-330).
3 Adjust the spring unit (14-240) (Refer to TASK 52-31-12-800-803-A01).
4 Safety the eyebolt assy (14-250) and the sleeve (14-330) with lockwire.
(b) Install the bellcrank assy (14-180) as follows:

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC


ESTER BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
1 Apply the Material No.04-004 Synthetic Ester Based Grease High Pressure to
the interface between the bellcrank assy (14-180) and the eyebolt assy (14-290).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC


ESTER BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
2 Apply the Material No.04-004 Synthetic Ester Based Grease High Pressure to
the bush (14-90) and the shaft of the bolt (14-60).
3 Install the bush (14-90) to the bellcrank assy (14-180).
4 Install the bellcrank assy (14-280), the washer (14-70), the bolt (14-60), the
washer (14-70) and the nut (14-80) to the spring unit (14-240).

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5 Tighten the nut (14-80).


6 Safety the nut (14-80) with the cotter pin (14-30).
(c) Install the linkage assy (14-150) to the bellcrank assy (14-180) as follows:

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC


ESTER BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
1 Apply the Material No.04-004 Synthetic Ester Based Grease High Pressure to
- the shafts of the bolts (14-10),
- the sleeves (14-350) and the bushes (14-360),
- the interface between the linkage assy (14-150) and the bellcrank assy
(14-180).
2 Install the bush (14-360) to the linkage assy (14-150).
3 Install the sleeve (14-350) to the bellcrank assy (14-180).
4 Install the linkage assy (14-150), the washer (14-20), the bolt (14-10), the
washer (14-40) and the nut (14-50) to the bellcrank assy (14-180).
5 Tighten the nut (14-50).
6 Safety the nut (14-50) with the cotter pin (14-30).
(d) Install the latching hook assy (14-100) as follows:

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC


ESTER BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
1 Apply the Material No. 04-004 Synthetic Ester Based Grease High Pressure to
the interface between the latching hook assy (14-100) and the linkage assy
(14-150).
2 Install the bush (14-360) to the linkage assy (14-150).
3 Install the sleeve (14-350) to the latching hook assy (14-100).
4 Install the latching hook assy (34-110), the washer (34-20), the bolt (14-10), the
washer (14-40) and the nut (14-50) to the linkage assy (14-150).
5 Tighten the nut (34-50).
6 Safety the nut (14-50) with the cotter pin (14-30).
(2) Install the latching mechanism (13-130) as follows:

NOTE : You can install the latching mechanism (13-130) only when the locking shaft
(15-310) is removed from the cargo door structure.

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WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC


ESTER BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(a) Apply the Material No. 04-004 Synthetic Ester Based Grease High Pressure to
- the bushes (13-200, 13-210, 13-230, 13-300, 13-310),
- the sleeves (13-190, 13-280) and
- the shaft of the bolts (13-170, 13-220, 13-270).
(b) Install the latching mechanism (13-130), the washer (13-40), the bolt (13-220), the
washer (13-40) and the nut (13-30) to the lever shaft assemblies (15-40, 15-70,
15-120).
(c) Tighten the nut (13-20).
(d) Safety the nut (13-30) with the cotter pin (13-20).
(e) Install the bushes (13-200, 13-210, 13-300, 13-310) to the cargo door structure.
(f) Install the sleeves (13-190, 13-280) to the latching mechanism (13-130).
(g) Install the washer (13-290) to the bolt (13-270).
(h) Install the latching mechanism (13-130) with the bolt (13-270) and the washer
(13-290) to the cargo door structure.
(i) Install the washer (13-260) and the nut (13-250).
(j) Tighten the nut (13-250).
(k) Safety the nut (13-250) with the cotter pin (13-240).
(l) Install the washer (13-180), the bolt (13-170), the washer (13-160) and the nut
(13-150).
(m) Tighten the nut (13-150).
(n) Safety the nut (13-150) with the cotter pin (13-140).
(o) Install the bush (13-230) to the latching shaft (13-320).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-017 SILICONE


GREASE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(p) Apply the Material No. 04-017 Silicone Grease to the lubrication fittings of the
latching mechanism (13-130) until the Material No. 04-017 Silicone Grease comes out
of the space between the latching mechanism (13-130) and the cargo door structure.
(3) Install the bolts (13-10, 13-120) as follows:

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC


ESTER BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.

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D5237100000000

(a) Apply the Material No. 04-004 Synthetic Ester Based Grease High Pressure to the
shafts of the bolts (13-10, 13-120).
(b) Install the bolts (13-90) to the cargo door structure.
(c) Install the bolts (13-10, 13-120), the washer (13-40) and the nut (13-30).
(d) Install the plates (13-100, 13-115, 13-110) to the cargo door structure and the bolts
(13-10, 13-120).

NOTE : Make sure that the center punches on the plates (13-100, 13-115, 13-110)
and the bolts (13-10, 13-120) are in line.
(e) Install the washers (13-80, 13-70) and the nuts (13-60).
(f) Tighten the nut (13-60).
(g) Safety the nuts (13-60) with the cotter pin (13-50).
(h) Tighten the nut (13-30).
(i) Safety the nuts (13-30) with the cotter pin (13-20).

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**For PN’s ALL

TASK 52-31-12-400-813-A01
Assembly and Installation of the Latching Mechanism - Latching Shaft Assy
1. General
A. The figure and the item numbers used in the IPL are given in this assembly topic. Before the
assembly and installation of each component of the Cargo Doors, Check and Repair procedures
must be done.
B. If you must do a full assembly, you must do the subsequent procedures.
C. If it is necessary to install only sub-assembly, find the procedure in the applicable lists and
illustrations. If it is necessary to install or connect subassemblies or components before you start
to assemble or install a sub-assembly or a component, you find cross-references in the text.
D. Modifications have caused variants of the FWD and AFT Cargo Doors. For the identification of
the related variants and to find the applicable part, a reference is given to the IPL of this CMM.
E. If you do not find an illustration for the AFT Cargo Door, which is given in brackets in this
manual, get the correct figure number from the IPL of this CMM.
F. If a paragraph refers to one illustration only, only the item number is given in the brackets. If a
paragraph refers to more than one illustration, the illustration number and the item number are
given in the brackets.
G. When there is no torque value specified, use a standard torque value.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
04-004 Synthetic Ester Based Grease High Pressure
09-016 Corrosion Inhibiting Fillet Consistency
Consumable Materials
TABLE 1

B.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-12-400-808-A01 Assembly and Installation of the Handle Mechanism - Assy
TASK 52-31-12-400-812-A01 Assembly and Installation of the Latching Mechanism
TASK 52-31-12-800-805-A01 Adjustment of the Latching Mechanism Assy
Referenced Information
TABLE 2

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3. Procedure

Subtask 52-31-12-400-012-A01
A. Latching Shaft Assy

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.

NOTE : Refer to IPL_FIGURE_15, IPL_FIGURE_65 and IPL_FIGURE_75.

NOTE : When the latching shaft assy is installed, you must:


- connect the handle mechanism to the latching shaft assy (Refer to TASK
52-31-12-400-808-A01),
- connect the latching mechanism to the latching shaft assy (Refer to TASK
52-31-12-400-812-A01),
- adjust the latching mechanism assy (Refer to TASK 52-31-12-800-805-A01).

NOTE : When you assemble and install the latching shaft assy, apply the Material No. 04-004
Synthetic Ester Based Grease High Pressure to all parts. Do not apply the Material
No. 04-004 Synthetic Ester Based Grease High Pressure to the threads.
PRE MOD 25793K4587, SB 52-1008
(1) Install the lever assemblies (40, 70, 120), the stop cam (100) and the switch lever (110) as
follows:
(a) Install the latching shaft carefully to the cargo door structure.
(b) While you install the latching shaft, install the switch lever (110), the stop cam (100)
and the lever assemblies (40, 70, 120) with the latching mechanism (13-130).
(c) Install the taper pins (10, 15), the washers (30) and the nuts (20).
(d) Tighten the nuts (20).
(e) Install the cover sheets (75-150).
POST MOD 25793K4587, SB 52-1008
(1) Install the lever assemblies (40, 70, 120), the stop cam (100) and the switch lever (110) as
follows:
(a) Install the latching shaft carefully to the cargo door structure.
(b) While you install the latching shaft, install the switch lever (110), the stop cam (100)
and the lever assemblies (40, 70, 120) with the latching mechanism (13-130).
(c) Install the taper pins (10, 15), the washers (30) and the nuts (20).
(d) Tighten the nuts (20).
(f) Install the plastic caps (75-153,155) in the holes at the side of the door.

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WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-016 CORROSION


INHIBITING FILLET CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(g) Apply the Material No.09-016 Corrosion Inhibiting Fillet Consistency around the
surface of the plastic caps.
ALL VARIANTS
(2) Install the bush (210) as follows:
(a) Install the bush (210) to the latching shaft.
(b) Install the taper pins (150), the washers (30) and the nuts (20).
(c) Tighten the nuts (20).
(4) Install the lever assy (280) as follows:
(a) Install the serrated washer (200), the lever assy (280), the washer (180) and the nut
(170) to the latching shaft.

NOTE : Make sure that the serrated washer (200) and the lever assy (280) have the
same positions on the latching shaft as before the disassembly.
(b) Tighten the nut (170).
(c) Safety the nut (170) with the cotter pin (160).
(4) Install the eyebolt assy (250) as follows:
(a) Install the eyebolt assy (250), the washer (240) and the nut (230) to the lever assy
(280)
(b) Tighten the nut (230).
(c) Safety the nut (230) with the cotter pin (220).

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**For PN’s ALL

TASK 52-31-12-400-814-A01
Assembly and Installation of the Latching Mechanism - Locking Shaft Assy
1. General
A. The figure and the item numbers used in the IPL are given in this assembly topic. Before the
assembly and installation of each component of the Cargo Doors, Check and Repair procedures
must be done.
B. If you must do a full assembly, you must do the subsequent procedures.
C. If it is necessary to install only sub-assembly, find the procedure in the applicable lists and
illustrations. If it is necessary to install or connect subassemblies or components before you start
to assemble or install a sub-assembly or a component, you find cross-references in the text.
D. Modifications have caused variants of the FWD and AFT Cargo Doors. For the identification of
the related variants and to find the applicable part, a reference is given to the IPL of this CMM.
E. If you do not find an illustration for the AFT Cargo Door, which is given in brackets in this
manual, get the correct figure number from the IPL of this CMM.
F. If a paragraph refers to one illustration only, only the item number is given in the brackets. If a
paragraph refers to more than one illustration, the illustration number and the item number are
given in the brackets.
G. When there is no torque value specified, use a standard torque value.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
04-004 Synthetic Ester Based Grease High Pressure
09-016 Corrosion Inhibiting Fillet Consistency
Consumable Materials
TABLE 1

B.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-12-400-816-A01 Assembly and Installation of the Vent-Door Mechanism - Rod Assem
TASK 52-31-12-400-819-A01 Assembly and Installation of the TELEFLEX and Drift Pin
TASK 52-31-12-400-820-A01 Assembly and Installation of the TELEFLEX and Drift Pin
Referenced Information
TABLE 2

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3. Procedure

Subtask 52-31-12-400-013-A01
A. Locking Shaft Assy

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.

NOTE : Refer to IPL_FIGURE_16, IPL_FIGURE_66 and IPL_FIGURE_75.

NOTE : When you assemble and install the locking shaft assy, apply the Material No.04-004
Synthetic Ester Based Grease High Pressure to all parts. Do not apply the Material
No.04-004 Synthetic Ester Based Grease High Pressure to the threads.

NOTE : When the locking shaft assy is installed, you must:


- connect the vent-door mechanism installation to the locking shaft assy (Refer to
TASK 52-31-12-400-816-A01),
- connect the drift pin (TELEFLEX) mechanism to the locking shaft (Refer to
TASK 52-31-12-400-819-A01, TASK 52-31-12-400-820-A01).
PRE MOD 25793K4587, SB 52-1088
(1) Install the locking cams (70, 110) and the drift pin levers (80) as follows:
(a) Carefully install the locking shaft to the cargo door structure.
(b) While you install the locking shaft, install the drift pin levers (80) and the locking
cams (70, 110) to the locking shaft.
(c) Install the taper pins (10), the washers (30) and the nuts (20).
(d) Tighten the nuts (20).
(e) Install the lever assy (40) and/or the lever assy (120) (Refer to ).
(f) Install the cover sheets (75-150).
(g) Not applicable.
POST MOD 25793K4587, SB 52-1088
(1) Install the locking cams (70, 110) and the drift pin levers (80) as follows:
(a) Carefully install the locking shaft to the cargo door structure.
(b) While you install the locking shaft, install the drift pin levers (80) and the locking
cams (70, 110) to the locking shaft.
(c) Install the taper pins (10), the washers (30) and the nuts (20).
(d) Tighten the nuts (20).
(e) Install the lever assy (40) and/or the lever assy (120) (Refer to ).

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(f) Install the plastic caps (75-153,155) in the holes at the side of the door.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-016 CORROSION


INHIBITING FILLET CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(g) Apply the Material No.09-016 Corrosion Inhibiting Fillet Consistency around the
surface of the plastic caps (75-153,155).
ALL VARIANTS
(2) Install the lever assemblies (40, 120).
(a) Install the lever assemblies (40, 120) to the locking shaft.
(b) Install the taper pins (10), the washers (30) and the nuts (20).
(c) Tighten the nuts (20).

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**For PN’s ALL

TASK 52-31-12-400-815-A01
Assembly and Installation of the Vent-Door Mechanism - Cover Assy
1. General
A. The figure and the item numbers used in the IPL are given in this assembly topic. Before the
assembly and installation of each component of the Cargo Doors, Check and Repair procedures
must be done.
B. If you must do a full assembly, you must do the subsequent procedures.
C. If it is necessary to install only sub-assembly, find the procedure in the applicable lists and
illustrations. If it is necessary to install or connect subassemblies or components before you start
to assemble or install a sub-assembly or a component, you find cross-references in the text.
D. Modifications have caused variants of the FWD and AFT Cargo Doors. For the identification of
the related variants and to find the applicable part, a reference is given to the IPL of this CMM.
E. If you do not find an illustration for the AFT Cargo Door, which is given in brackets in this
manual, get the correct figure number from the IPL of this CMM.
F. If a paragraph refers to one illustration only, only the item number is given in the brackets. If a
paragraph refers to more than one illustration, the illustration number and the item number are
given in the brackets.
G. When there is no torque value specified, use a standard torque value.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
09-013 Corrosion Inhibiting Brush Consistency
Consumable Materials
TABLE 1

3. Procedure

Subtask 52-31-12-400-014-A01
A. Cover Assy

NOTE : Refer to IPL_FIGURE_17 and IPL_FIGURE_67.


(1) Install the cover assy (30) as follows:

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-013 CORROSION


INHIBITING BRUSH CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.

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(a) Apply the Material No.09-013 Corrosion Inhibiting Brush Consistency to the shafts of
the screws (10).
(b) Install the cover assy (30), the washers (20) and the screws (10).
(c) Tighten the screws (10).

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**For PN’s ALL

TASK 52-31-12-400-816-A01
Assembly and Installation of the Vent-Door Mechanism - Rod Assemblies
1. General
A. The figure and the item numbers used in the IPL are given in this assembly topic. Before the
assembly and installation of each component of the Cargo Doors, Check and Repair procedures
must be done.
B. If you must do a full assembly, you must do the subsequent procedures.
C. If it is necessary to install only sub-assembly, find the procedure in the applicable lists and
illustrations. If it is necessary to install or connect subassemblies or components before you start
to assemble or install a sub-assembly or a component, you find cross-references in the text.
D. Modifications have caused variants of the FWD and AFT Cargo Doors. For the identification of
the related variants and to find the applicable part, a reference is given to the IPL of this CMM.
E. If you do not find an illustration for the AFT Cargo Door, which is given in brackets in this
manual, get the correct figure number from the IPL of this CMM.
F. If a paragraph refers to one illustration only, only the item number is given in the brackets. If a
paragraph refers to more than one illustration, the illustration number and the item number are
given in the brackets.
G. When there is no torque value specified, use a standard torque value.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
04-004 Synthetic Ester Based Grease High Pressure
Consumable Materials
TABLE 1

B.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-12-800-804-A01 Adjustment of the Rod Assemblies
Referenced Information
TABLE 2

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3. Procedure

Subtask 52-31-12-400-015-A01
A. Rod Assemblies

NOTE : Refer to IPL_FIGURE_17 and IPL_FIGURE_67.


(1) Assemble the rod assemblies (115, 130) as follows:
(a) Install the nuts (116, 117, 140, 150) and the locking devices (118, 160) to the
connecting rods (125, 225).
(b) Install the eyebolt assemblies (119, 122, 170, 200) to the connecting rods (125, 225).
(c) Adjust the rod assemblies (115, 130) (Refer to TASK 52-31-12-800-804-A01).
(d) Tighten the nuts (116, 117, 140, 150).

NOTE : Do not safety the nuts (116, 117, 140, 150) at this stage. Attach a tag
which tells persons to safety the nuts (116, 117, 140, 150) after the
adjustment of the cargo door at the aircraft.
(2) Install the rod assemblies (115, 130) as follows:

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC


ESTER BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(a) Apply the Material No.04-004 Synthetic Ester Based Grease High Pressure to the
space between the rod assemblies (115, 130), the gearbox installation (230) and the
vent door installation (240).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC


ESTER BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(b) Apply the Material No.04-004 Synthetic Ester Based Grease High Pressure to the
shafts of the bolts (70, 100).
(c) Install the rod assy (115), the washers (80), the bolts (70, 100), the bushes (90, 110),
the washers (60, 61) and the nuts (50).
(d) Tighten the nuts (50).
(e) Safety the nuts (50) with the cotter pins ,(40).
(f) Install the rod assy (130), the washers (80), the bolts (70), the bushes (90), the
washers (60) and the nut (50).
(g) Tighten the nuts (50).
(h) Safety the nuts (50) with the cotter pins (40).

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**For PN’s ALL

TASK 52-31-12-400-817-A01
Assembly and Installation of the Vent-Door Mechanism - Gearbox
1. General
A. The figure and the item numbers used in the IPL are given in this assembly topic. Before the
assembly and installation of each component of the Cargo Doors, Check and Repair procedures
must be done.
B. If you must do a full assembly, you must do the subsequent procedures.
C. If it is necessary to install only sub-assembly, find the procedure in the applicable lists and
illustrations. If it is necessary to install or connect subassemblies or components before you start
to assemble or install a sub-assembly or a component, you find cross-references in the text.
D. Modifications have caused variants of the FWD and AFT Cargo Doors. For the identification of
the related variants and to find the applicable part, a reference is given to the IPL of this CMM.
E. If you do not find an illustration for the AFT Cargo Door, which is given in brackets in this
manual, get the correct figure number from the IPL of this CMM.
F. If a paragraph refers to one illustration only, only the item number is given in the brackets. If a
paragraph refers to more than one illustration, the illustration number and the item number are
given in the brackets.
G. When there is no torque value specified, use a standard torque value.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
04-004 Synthetic Ester Based Grease High Pressure
09-013 Corrosion Inhibiting Brush Consistency
09-016 Corrosion Inhibiting Fillet Consistency
16-021 Flexible Polyurethane
lockwire
Consumable Materials
TABLE 1

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B.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-12-400-816-A01 Assembly and Installation of the Vent-Door Mechanism - Rod Assem
Referenced Information
TABLE 2

3. Procedure

Subtask 52-31-12-400-016-A01
A. Gearbox Installation

NOTE : Refer to IPL_FIGURE_18 (IPL_FIGURE_68).

NOTE : When the gearbox installation is installed to the cargo door, you must install the rod
assemblies (115, 130) to the gearbox installation (Refer to TASK 52-31-12-400-816-
A01).
FOR GEARBOX INSTALLATION PN D5237160100400
(1) Install the bearing flange (490).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC


ESTER BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(a) Apply the Material No.04-004 Synthetic Ester Based Grease High Pressure to the
installation surface between the bearing flange (490) and the cargo door structure.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-013 CORROSION


INHIBITING BRUSH CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(b) Apply the Material No.09-013 Corrosion Inhibiting Brush Consistency to the shafts of
the screws (480).
(c) Install the bearing flange (490), the washers (470), the screws (480) and the nuts
(460) to the cargo door structure.
(d) Tighten the nuts (480).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-016 CORROSION


INHIBITING FILLET CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(e) Apply the Material No.09-016 Corrosion Inhibiting Fillet Consistency to the space
between the bearing flange (490) and the cargo door structure.

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WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-016 CORROSION


INHIBITING FILLET CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(f) Let the Material No.09-016 Corrosion Inhibiting Fillet Consistency dry.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 16-021 FLEXIBLE


POLYURETHANE. OBEY THE MATERIAL MANUFACTURER’S
INSTRUCTIONS.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-016 CORROSION


INHIBITING FILLET CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(g) Apply the Material No.16-021 Flexible Polyurethane to the Material No.09-016
Corrosion Inhibiting Fillet Consistency.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 16-021 FLEXIBLE


POLYURETHANE. OBEY THE MATERIAL MANUFACTURER’S
INSTRUCTIONS.
(h) Let the Material No.16-021 Flexible Polyurethane dry.
FOR VARIANTS
(1) Not applicable.
ALL VARIANTS
(2) Install the lever (360).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC


ESTER BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(a) Apply the Material No.04-004 Synthetic Ester Based Grease High Pressure to that
part of the shaft of the lever (360) which you must install to the shaft (370).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC


ESTER BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(b) Apply the Material No.04-004 Synthetic Ester Based Grease High Pressure to the
tapered pin (350).
(c) Install the lever (360) to the shaft (370).
(d) Install the tapered pin (350), the sleeve (130), the washer (60) and the nut (120).
(e) Tighten the nut (120).

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(6) Assemble and install the shaft assy (250).


(a) Assemble the shaft assy (250).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC


ESTER BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
1 Apply the Material No.04-004 Synthetic Ester Based Grease High Pressure to
the inner diameter of the bevel gear (280) and the pin (270).
2 Install the bevel gear (280), the pin (270) and the retaining ring (260) to the
shaft (290).
(b) Install the shaft assy (250).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC


ESTER BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
1 Apply the Material No.04-004 Synthetic Ester Based Grease High Pressure to
- the space between the two bushes (420),
- the shaft (290),
- the thrust plates (300),
- the tapered pins (240).
2 Install the thrust plate (300) to the shaft assy (250).
3 Install the shaft assy (250) with one thrust plate (300) to the housing assy
(380).
4 Install the second thrust plate (300) to the shaft assy (250)
PRE MOD 25793K4587, SB 52-1088
(5) Assemble and install the shaft assy (190).
(a) Assemble the shaft assy (190).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC


ESTER BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
1 Apply the Material No.04-004 Synthetic Ester Based Grease High Pressure to
the inner diameter of the bevel gear (220) and to the shaft of the pin (210).
2 Install the bevel gear (220), the pin (210) and the retaining ring (200) to the
shaft (230).

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(b) Install the shaft assy (190).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC


ESTER BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
1 Apply the Material No.04-004 Synthetic Ester Based Grease High Pressure to
- the bevel gears (220, 280),
- the shaft of the shaft assy (190),
- the O-ring (390).

CAUTION : DO NOT DAMAGE THE O-RING.


2 Install the O-ring (390) to the bush (400).
3 Install the shaft assy (190) to the housing assy (380).
4 Make sure that the gear moves freely.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC


ESTER BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(c) Apply the Material No.04-004 Synthetic Ester Based Grease High Pressure to
- the thrust washer (110),
- the inner diameter of the bush (80) of the cover assy (70).
(d) Install the thrust plate (110), the shim (100), the cover assy (70), the washers (60)
and the bolts (50).
(e) Tighten the bolts (50).
(f) Make sure that the gear moves freely.
(g) If not, loosen the bolts (50) and adjust with the shims (100) and the cover assy (70).
(h) Safety the bolts (50) with lockwire.
POST MOD 25793K4587, SB 52-1088
(5) Assemble and install the shaft assy (190).
(a) Assemble the shaft assy (190).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC


ESTER BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
1 Apply the Material No.04-004 Synthetic Ester Based Grease High Pressure to
the inner diameter of the bevel gear (220) and to the shaft of the pin (210).
2 Install the bevel gear (220), the pin (210) and the retaining ring (200) to the
shaft (230).

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(b) Install the shaft assy (190).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC


ESTER BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
1 Apply the Material No.04-004 Synthetic Ester Based Grease High Pressure to
- the bevel gears (220, 280),
- the shaft of the shaft assy (190),
- the O-ring (390).

CAUTION : DO NOT DAMAGE THE O-RING.


2 Install the O-ring (390) to the bush (400).
3 Install the shaft assy (190) to the housing assy (380).
4 Make sure that the gear moves freely.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC


ESTER BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(c) Apply the Material No.04-004 Synthetic Ester Based Grease High Pressure to
- the thrust washer (110),
- the inner diameter of the bush (80) of the cover assy (95).
(d) Install the thrust plate (110), the shim (100), the cover assy (95), the washers (60)
and the bolts (50).
(e) Tighten the bolts (50).
(f) Make sure that the gear moves freely.
(g) If not, loosen the bolts (50) and adjust with the shims (100) and the cover assy (95).
(h) Safety the bolts (50) with lockwire.
ALL VARIANTS
(6) Install the housing assy (380) to the cargo door structure.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC


ESTER BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(a) Apply the Material No.04-004 Synthetic Ester Based Grease High Pressure to
- the installation area between the housing assy (380) and the cargo door structure,
- the shaft of the bolts (10).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC


ESTER BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.

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(b) Apply the Material No.04-004 Synthetic Ester Based Grease High Pressure to the
inner diameter of the lever assy (310).
(c) Install the lever assy (310) to the shaft assy (250).
(d) Install the rod assy (17-130) to the lever assy (310) (Refer to TASK
52-31-12-400-816-A01).
(e) Install the shim (30), the housing assy (380), the washers (20) and the bolts (10).
(f) Tighten the bolts (10).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-016 CORROSION


INHIBITING FILLET CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(g) Apply the Material No.09-016 Corrosion Inhibiting Fillet Consistency to the space
between the housing assy (380) and the cargo door structure.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-016 CORROSION


INHIBITING FILLET CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(h) Let the Material No.09-016 Corrosion Inhibiting Fillet Consistency dry.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 16-021 FLEXIBLE


POLYURETHANE. OBEY THE MATERIAL MANUFACTURER’S
INSTRUCTIONS.
(i) Apply the Material No.16-021 Flexible Polyurethane.
(10) Install the cam (340) and the shaft (370) with the lever (360) to the housing assy (380).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC


ESTER BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(a) Apply the Material No.04-004 Synthetic Ester Based Grease High Pressure to
- the inner diameter of the cam (340),
- the outer diameter of the shaft (370),
- the tapered pins (240).
(b) Slowly install the shaft (370) with the lever (360) to the cargo door structure.
(c) While you do so, install the cam (340).
(d) Install the tapered pins (240), the washers (60) and the nuts (120) to the cam (340).
(e) Install the tapered pins (240), the sleeves (130), the washers (60) and the nuts (120)
to the lever assy (310).
(f) Tighten the nuts (120).

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(7) Install the lever assy (150).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC


ESTER BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(a) Apply the Material No.04-004 Synthetic Ester Based Grease High Pressure to the
inner diameter of the lever assy (150) and the tapered pins (140).
(b) Install the lever assy (150), the tapered pins (140), the sleeves (130), the washers
(60) and the nuts (120).
(c) Tighten the nuts (120).
(d) Make sure that the gear moves freely.
(e) Install the plug (180) to the lever assy (150).

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**For PN’s ALL

TASK 52-31-12-400-818-A01
Assembly and Installation of the Vent-Door Mechanism - Vent Door
1. General
A. The figure and the item numbers used in the IPL are given in this assembly topic. Before the
assembly and installation of each component of the Cargo Doors, Check and Repair procedures
must be done.
B. If you must do a full assembly, you must do the subsequent procedures.
C. If it is necessary to install only sub-assembly, find the procedure in the applicable lists and
illustrations. If it is necessary to install or connect subassemblies or components before you start
to assemble or install a sub-assembly or a component, you find cross-references in the text.
D. Modifications have caused variants of the FWD and AFT Cargo Doors. For the identification of
the related variants and to find the applicable part, a reference is given to the IPL of this CMM.
E. If you do not find an illustration for the AFT Cargo Door, which is given in brackets in this
manual, get the correct figure number from the IPL of this CMM.
F. If a paragraph refers to one illustration only, only the item number is given in the brackets. If a
paragraph refers to more than one illustration, the illustration number and the item number are
given in the brackets.
G. When there is no torque value specified, use a standard torque value.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
04-004 Synthetic Ester Based Grease High Pressure
09-013 Corrosion Inhibiting Brush Consistency
Consumable Materials
TABLE 1

B.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-12-800-810-A01 Adjustment of the Vent Door
Referenced Information
TABLE 2

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3. Procedure

Subtask 52-31-12-400-017-A01
A. Vent Door

NOTE : Refer to IPL_FIGURE_19, IPL_FIGURE_69, IPL_FIGURE_19A and IPL_FIGURE_69A.

NOTE : When the vent door is installed, you must install the rod assy (17-115) to the vent
door.
VARIANT
(1) Assemble the vent door assy (80).

NOTE : See IPL_FIGURE_19 (IPL_FIGURE_69 ).


(a) Install the actuator arm assy (420).
1 Install the actuator arm assy (420), the washers (400) and the bolts (380, 390)
to the vent door (460).
2 Tighten the bolts (380, 390).
(b) Assemble the arm assemblies (130, 250).
1 Install the setscrews (200, 320), the washers (180, 300) and the nuts (190, 310)
to the arms (240, 360).
2 Tighten the nuts (90, 310) with your fingers.

NOTE : Do not safety the nuts (190, 310) at this step. Attach a tag which
tells persons to safety the nuts (190, 310) after the adjustment of the
vent door assy (80) when the cargo door is installed to the aircraft.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC


ESTER BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
3 Apply the Material No.04-004 Synthetic Ester Based Grease High Pressure to
the shafts of the spring bolts (170, 290).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC


ESTER BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
4 Apply the Material No.04-004 Synthetic Ester Based Grease High Pressure to
the washers (180, 300).
5 Install the washers (180, 300), the spring bolts (170, 290), the washers (160,
280) and the nuts (150, 270).
6 Tighten the nuts (150, 270).

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7 Safety the nuts (150, 270) with the cotter pins (140, 260).
(c) Install the arm assemblies (130, 250).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-013 CORROSION


INHIBITING BRUSH CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
1 Apply the Material No.09-013 Corrosion Inhibiting Brush Consistency to the
shafts of the screws (110, 120).
2 Install the arm assemblies (130, 250), the screws (110, 120), the washers (100)
and the nuts (90) to the vent door (460).
3 Tighten the nuts (90).
(2) Install the vent door assy (80).
(a) Install the sleeves (60) to the springs (40, 50).
(b) Install the vent door assy (80) to the cargo door structure.

CAUTION : YOU MUST INSTALL THE SPRINGS WITH LOAD.


(c) Press the ends of the springs (40, 50).
(d) Install the springs (40, 50) with the sleeves (60) to the spring bolts (170, 290) and
the cargo door structure.
(e) Install the shims (30), the bolts (70), the shims (30) and the nuts (20).
(f) Tighten the nuts (20).
(g) Safety the nuts (20) with the cotter pins (10).
(h) Adjust the vent door assy (80) (Refer to TASK 52-31-12-800-810-A01).
(3) Assemble the vent door assy (100).

NOTE : See IPL_FIGURE 19A (69A).


(a) Install the bolts (310, 390).
1 Install the nuts (300, 380) and the lockwashers (290, 370) to the bolts (310,
390).
2 Install the bolts (310, 390) with the nuts (300, 380) and the lockwasher (290,
370) to the arm (280) and the actuator arm (360).

NOTE : Do not tighten and safety the nuts (300, 380) at this step. Attach a
tag which tells persons to tighten and safety the nuts (300, 380) after
the adjustment of the vent door assy (100) when the cargo door is
installed to the aircraft.

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(b) Install the spring bolts (220).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC


ESTER BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
1 Apply the Material No.04-004 Synthetic Ester Based Grease High Pressure to
the washers (230).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC


ESTER BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
2 Apply the Material No.04-004 Synthetic Ester Based Grease High Pressure to
the shafts of the spring bolts (220).
3 Install the washers (230), the spring bolts (220), the washers (210) and the nuts
(200).
4 Tighten the nuts (200).
5 Safety the nuts (200) with the cotter pins (190).
(c) Install the torsion box assy (240).
1 Install the washers (160) and the screws (150).
2 Tighten the bolts (150).
3 Install the screws (130, 140), the washers (120) and the nuts (110) to the vent
door assy (100).
4 Tighten the nuts (110).
(4) Install the vent door assy (100).
(a) Install the vent door assy (100) and the washers (90) to the cargo door structure.
(b) Install the sleeves (80) to the vent door assy (100).

CAUTION : YOU MUST INSTALL THE SPRINGS WITH LOAD.


(c) Press the ends of the springs (40, 50).
(d) Install the springs (40, 50) to the spring bolts (220) and the cargo door structure.
(e) Install the sleeves (60), the washers (30) and the nut (20).
(f) Install the washers (30, 90) and the nut (20).
(g) Tighten the nuts (20).
(h) Safety the nuts (20) with the cotter pins (10).
(i) Adjust the vent door assy (100) (Refer to TASK 52-31-12-800-810-A01).

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**For PN’s ALL

TASK 52-31-12-400-819-A01
Assembly and Installation of the TELEFLEX and Drift Pin
1. General
A. The figure and the item numbers used in the IPL are given in this assembly topic. Before the
assembly and installation of each component of the Cargo Doors, Check and Repair procedures
must be done.
B. If you must do a full assembly, you must do the subsequent procedures.
C. If it is necessary to install only sub-assembly, find the procedure in the applicable lists and
illustrations. If it is necessary to install or connect subassemblies or components before you start
to assemble or install a sub-assembly or a component, you find cross-references in the text.
D. Modifications have caused variants of the FWD and AFT Cargo Doors. For the identification of
the related variants and to find the applicable part, a reference is given to the IPL of this CMM.
E. If you do not find an illustration for the AFT Cargo Door, which is given in brackets in this
manual, get the correct figure number from the IPL of this CMM.
F. If a paragraph refers to one illustration only, only the item number is given in the brackets. If a
paragraph refers to more than one illustration, the illustration number and the item number are
given in the brackets.
G. When there is no torque value specified, use a standard torque value.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
04-004 Synthetic Ester Based Grease High Pressure
09-016 Corrosion Inhibiting Fillet Consistency
16-021 Flexible Polyurethane
09-013 Corrosion Inhibiting Brush Consistency
lockwire
Consumable Materials
TABLE 1

B. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-01
PMS 01-02-41
FIGURE 52-31-12-991-027-A FIGURE 52-31-12-991-027-A-Lockwire and Cable Installation
FIGURE 52-31-12-991-028-A FIGURE 52-31-12-991-028-A-Swivel End Assemblies

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REFERENCE DESIGNATION
FIGURE 52-31-12-991-026-A FIGURE 52-31-12-991-026-A-Door Seal
Referenced Information
TABLE 2

3. Procedure

Subtask 52-31-12-400-018-A01
A. Teleflex and Drift Pin

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.

NOTE : VALID FOR PRE SB 52-1020, SB 52-1087, MOD 25794K4599.

NOTE : Refer to IPL_FIGURE_20 (IPL_FIGURE_70), FIGURE 52-31-12-991-027-A and


FIGURE 52-31-12-991-028-A.

NOTE : Apply Material No.04-004 Synthetic Ester Based Grease High Pressure to all threads.

NOTE : Adjust the TELEFLEX and drift pin when the cargo door is installed to the aircraft.
(1) Install the bulkhead connector assy (250) as follows:

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-013 CORROSION


INHIBITING BRUSH CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(a) Apply Material No. 09-013 Corrosion Inhibiting Brush Consistency to the washers
(280).
(b) Install the washers (280) to the cargo door structure.
(c) Install the adapter (290) to the cargo door structure.
(d) Install the jam nuts (270, 260) to the adapter (290).
(2) Install the swivel end assemblies (140, 310) as follows:

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-013 CORROSION


INHIBITING BRUSH CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(a) Apply Material No.09-013 Corrosion Inhibiting Brush Consistency to the washers
(190, 340) which you install to the cargo door structure.
(b) Install the washers (340) to the cargo door structure.
(c) Install the swivel end (350) to the cargo door structure.

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(d) Install the jam nuts (330, 320) to the swivel end (350).
(e) Install the washers (190) to the cargo door structure.
(f) Install the swivel end (200) to the cargo door structure.
(g) Install the jam nuts (180, 170) to the swivel end (200).
(3) Install the casing assemblies (230, 240, 300) to the swivel end assemblies (140, 310) and
the bulkhead connector assy (250).
(4) Tighten the jam nuts (180, 270, 330).
(5) Tighten and safety the jam nuts (180, 270, 330) with the jam nuts (170, 260, 320).
(6) Tighten the nipples of the casing assemblies (230, 240, 300).
(7) Install the clamps (220) and the screws (210) to the casing assemblies (230, 240) and the
cargo door structure.
(8) Apply Material No.04-004 Synthetic Ester Based Grease High Pressure to the cable (130).
(9) Install the cable (130) to the swivel end assy (140).
(10) Make sure that the cable (130) moves freely through its full range of movement.
(11) Install the sealing ring (160) and the seal nut (150) to the cable (130) and the swivel end
(200).
(12) Tighten the seal nut (150).
(13) Make sure that the cable (130) moves freely through its full range of movement.
(14) Install the nut (110), the lock washer (370) and the rod end assy (120) to the cable (130).
(15) Install the rod end assy (120), the washer (30), the bolt (40), the bush (50), the washer
(30) and the nut (20) to the lever assy (16-80) of the safety shaft.
(16) Move the safety shaft with the lever assy (16-80) to the door-open position.
(17) Install the nut (80), the lock washer (370) and the rod end assy (90) to the sliding tube
(60).
(18) Install the sliding tube (60) to the cable (130) and the swivel end assy (310).
(19) Turn the sliding tube (60) on the cable (130) (left hand thread) up to the inspection hole
(Refer to FIGURE 52-31-12-991-026-A).
(20) Install the rod assy (90), the washer (30) and the nut (20) to the TELEFLEX and drift pin
mechanic installation (360).
(21) Move the safety shaft and make sure that the TELEFLEX and drift pin mechanism
installation (360) moves freely through its full range of movement.
(22) Tighten the nut (80).
(23) Safety the nut (80) with the lock washer (370).

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(24) Safety the casing assy (300) and the nuts (320, 330) with lockwire (Refer to PMS
01-05-01).
(25) Safety the casing assy (300), the bulkhead connector assy (250) and the casing assemblies
(230, 240) with lockwire (Refer to FIGURE 52-31-12-991-027-A).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-016 CORROSION


INHIBITING FILLET CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(26) Apply the Material No.09-016 Corrosion Inhibiting Fillet Consistency to the space between
the jam nut (180), the washer (190) and the cargo door structure.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-016 CORROSION


INHIBITING FILLET CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(27) Let the Material No.09-016 Corrosion Inhibiting Fillet Consistency dry.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 16-021 FLEXIBLE


POLYURETHANE. OBEY THE MATERIAL MANUFACTURER’S
INSTRUCTIONS.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-016 CORROSION


INHIBITING FILLET CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(28) Apply the Material No.16-021 Flexible Polyurethane to the Material No.09-016 Corrosion
Inhibiting Fillet Consistency.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 16-021 FLEXIBLE


POLYURETHANE. OBEY THE MATERIAL MANUFACTURER’S
INSTRUCTIONS.
(29) Let the Material No.16-021 Flexible Polyurethane dry.
(30) Safety the casing assemblies (230, 240) and the jam nuts (170, 180) with lockwire(See
FIGURE 52-31-12-991-026-A and FIGURE 52-31-12-991-027-A ).
(31) Tighten the nut (110).
(32) Safety the nut (110) with lock washer (370).
(33) Tighten the nuts (20).
(34) Safety the nuts (20) with the cotter pins (10).

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Subtask 52-31-12-400-019-A01
B. TELEFLEX and Drift Pin

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.

NOTE : VALID FOR POST SB 52-1020.

NOTE : Refer to IPL_FIGURE_20A and IPL_FIGURE_70A.

NOTE : Apply the Material No.04-004 Synthetic Ester Based Grease High Pressure to all
sliding surfaces.

NOTE : Adjust the TELEFLEX and drift pin when the cargo door is installed to the aircraft.
(1) Install the grommet (150) to the ball bearing control (80).
(2) Install the ball bearing control (80) to the cargo door structure.
(3) Install the washers (140) and the nuts (130) to the bearing control (80) and the band strip
(90).
(4) Install the nuts (120) and the tap washers (100) to the ball joint ends (160, 170) and the
boots (110).
(5) Install the ball joint ends (160, 170) to the ball joints (180).
(6) Install the boots (110) to the ball joint ends (160, 170).
(7) Tighten the nuts and the safety nuts (120) with the tap washers (100).
(8) Tighten the nuts (130) and the safety nuts (120) with lockwire in accordance with PMS
01-05-01.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-016 CORROSION


INHIBITING FILLET CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(9) Apply a bead of Material No.09-016 Corrosion Inhibiting Fillet Consistency around the
washers (140) and let it dry.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 16-021 FLEXIBLE


POLYURETHANE. OBEY THE MATERIAL MANUFACTURER’S
INSTRUCTIONS.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-016 CORROSION


INHIBITING FILLET CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.

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(10) Apply the Material No.16-021 Flexible Polyurethane to the Material No.09-016 Corrosion
Inhibiting Fillet Consistency in accordance with PMS 01-02-41.
(11) Install the clamp (70) with the screws (60) to the cargo door structure.
(12) Install the bushes (50), the bolts (40), the washers (30) and the nuts (20) to the ball joints
(180).
(13) Safety the nuts (20) with the cotter pins (10).

Subtask 52-31-12-400-020-A01
C. Drift Pin Drive Mechanism

NOTE : VALID FOR POST SB 52-1087, MOD 25794K4599

NOTE : Refer to IPL_FIGURE_20K, IPL_FIGURE_70K, IPL_FIGURE_30K, IPL_FIGURE_80K,


IPL_FIGURE_31K and IPL_FIGURE_81K.
(1) Install the shaft beam 3 (Refer to IPL_FIGURE_30K)
(a) While you install the beam 3 shaft (30K-30), install the hinged lever (30K-40, 60) to
the beam 3 shaft (30K-30).

NOTE : Make sure that the hinged levers (30K-40, 60) have the same position on
the beam 3 shaft as before the disassembly.
(b) Install the rivet pins (30K-80) with the washers (30K-100) and the nuts (30K-90) to
the hinged lever (30K-40, 60) and the beam 3 shaft (30K-30).
(c) Tighten the nuts (30K-90).
(2) Install the shaft beam 4 (Refer to IPL_FIGURE_31K)
(a) While you install the beam 4 shaft (31K-60) to the beam 4 shaft end (31K-80), install
the beam 4 lever assy (31K-90).
(b) Install the beam 4 shaft end (31K-70) to the beam 4 shaft (31K-60).
(c) Install the beam 4 lever assy (31k-90) to the beam 4 shaft end (31K-70).

NOTE : Make sure that the beam 4 levers (31K-90) have the same position on the
beam 4 shaft as before the disassembly.
(d) Install the rivet pin (31K-130) with the washer (31K-120) and the nut (30K-110) to
the beam 4 shaft (31K-60) and the beam 4 shaft end (31K-70).
(e) Install the rivet pin (31K-100) with the washer (31K-120) and the nut (30K-110) to
the beam 4 lever (31K-90) the beam 4 shaft (31K-60) and the beam 4 shaft end
(31K-80).
(f) Install the rivet pin (31K-100) with the washer (31K-120) and the nut (30K-110) to
the beam 4 lever (31K-90) and the beam 4 shaft end (31K-70).

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(3) Installation of the Connecting Rods

NOTE : Make sure that the handle is in latched and locked position.
(a) Install the connecting rod (20K-30).
1 Install the connecting rod (20K-30) to the beam 4 lever (31K-90) and to the
lever (16-100) with the bolts (20K-40), the bushings (20K-80), the washers
(20K-70) and the nuts (20K-60).
2 Tighten the nuts (20K-60).
3 Safety the nuts (20K-60) with the cotter pins (20K-50).
(b) Install the connecting rod (20K-10) for the AFT drift pin drive
1 Install the connecting rod (20K-10) for the drive of the AFT drift pin to the
hinged lever (30K-60) and to the bellcrank (21-150, 200) with the bolts
(20K-40), the bushings (20K-80), the washers (20K-70) and the nuts (20K-60).
2 Tighten the nuts (20K-60).
3 Safety the nuts (20K-60) with the cotter pins (20K-50).
(c) Install the connecting rod (20K-20)
1 Install the connecting rod (20K-20) to the hinged lever (30K-40) and to the
beam 4 lever (31K-90) with the bolts (20K-40), the bushings (20K-80), the
washers (20K-70) and the nuts (20K-60).
2 Tighten the nuts (20K-60).
3 Safety the nuts (20K-60) with the cotter pins (20K-50).
(d) Install the connecting rod (20K-10) for the FWD drift pin drive
1 Install the connecting rod (20K-10) for the drive of the FWD drift pin to the
hinged lever (30K-60) and to the bellcrank (21-150, 200) with the bolts
(20K-40), the bushings (20K-80), the washers (20K-70) and the nuts (20K-60).
2 Tighten the nuts (20K-60).
3 Safety the nuts (20K-60) with the cotter pins (20K-50).
(e) Check the movement of mechanism by carefully moving handle from locked to
unlocked position and back.

NOTE : If necessary adjust the connection rods (20K-10). Use the inspection holes
in the connecting rods, to be sure that adequate thread engagement.
(f) Install the beam 4 cover (31K-30) with the screws (31K-40) and the washers
(31K-50).

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B
B
2

LOCATION OF
A INFLATION HOLES
AT INNER SIDE

SECTION
B−B 1

2
INFLATION HOLE
1

F_CM_523112_1_0260101_01_00

Door Seal
FIGURE-52-31-12-991-026-A01

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F_CM_523112_1_0270101_01_00

Lockwire and Cable Installation


FIGURE-52-31-12-991-027-A01

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F_CM_523112_1_0280101_01_00

Swivel End Assemblies


FIGURE-52-31-12-991-028-A01

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TASK 52-31-12-400-820-A01
Assembly and Installation of the TELEFLEX and Drift Pin
1. General
A. The figure and the item numbers used in the IPL are given in this assembly topic. Before the
assembly and installation of each component of the Cargo Doors, Check and Repair procedures
must be done.
B. If you must do a full assembly, you must do the subsequent procedures.
C. If it is necessary to install only sub-assembly, find the procedure in the applicable lists and
illustrations. If it is necessary to install or connect subassemblies or components before you start
to assemble or install a sub-assembly or a component, you find cross-references in the text.
D. Modifications have caused variants of the FWD and AFT Cargo Doors. For the identification of
the related variants and to find the applicable part, a reference is given to the IPL of this CMM.
E. If you do not find an illustration for the AFT Cargo Door, which is given in brackets in this
manual, get the correct figure number from the IPL of this CMM.
F. If a paragraph refers to one illustration only, only the item number is given in the brackets. If a
paragraph refers to more than one illustration, the illustration number and the item number are
given in the brackets.
G. When there is no torque value specified, use a standard torque value.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
04-004 Synthetic Ester Based Grease High Pressure
09-013 Corrosion Inhibiting Brush Consistency
Consumable Materials
TABLE 1

B.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-12-400-819-A01 Assembly and Installation of the TELEFLEX and Drift Pin
Referenced Information
TABLE 2

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3. Procedure

Subtask 52-31-12-400-021-A01
A. Drift-Pin Mechanic

NOTE : (Refer to IPL_FIGURE_21 (IPL_FIGURE_71), IPL_FIGURE_21A (IPL_FIGURE_71A)


and IPL_FIGURE_21, (IPL_FIGURE_71B).

NOTE : The FWD and the AFT drift-pins mechanic are the same. The assembly and
installation of the left drift-pin mechanic installation only is given.
PRE SB 52-1019 (SEE IPL_FIGURE 21 (71))
(1) Install the drift-pin assy (240).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC


ESTER BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(a) Apply Material No.04-004 Synthetic Ester Based Grease High Pressure to the
preformed packing (260).
(b) Install the preformed packing (260) to the drift-pin (270).

CAUTION : DO NOT DAMAGE THE O-RING.


(c) Install the drift-pin assy (240) to the cargo door structure.
POST SB 52-1019 (SEE IPL_FIGURE 21A (71A) and 21B (71B))
(1) Install the drift-pin (240) to the cargo door structure.
ALL VARIANTS
(2) Install the journal bearing (230).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-013 CORROSION


INHIBITING BRUSH CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(a) Apply Material No.09-013 Corrosion Inhibiting Brush Consistency to the installation
surface of the journal bearing (230).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC


ESTER BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(b) Apply Material No.04-004 Synthetic Ester Based Grease High Pressure to the shaft of
the journal bearing (230).
(c) Install the journal bearing (230), the washer (220) and the bolt (210) to the cargo
door structure.

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(d) Tighten the bolt (210).


(5) Install the bellcrank assy (110, 160) as follows:

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC


ESTER BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(a) Apply Material No.04-004 Synthetic Ester Based Grease High Pressure between the
fork ends of the bellcrank assy (110, 160).
(b) Install the bellcrank assy (110, 160), the washer (100) and the nut (90) to the journal
bearing (230).
(c) Tighten the nut (90).
(d) Safety the nut (90) with the cotter pin (40).
(5) Install the linkage assy (10).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC


ESTER BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(a) Apply Material No.04-004 Synthetic Ester Based Grease High Pressure to the fork end
of the drift-pin assy (240).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC


ESTER BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(b) Apply Material No.04-004 Synthetic Ester Based Grease High Pressure to the shaft of
the bolts (70).
(c) Install the linkage assy (10), the bolts (70), the washers (60), the washers (21-85,
21B-85), the bushes (80), the bushes (60) and the nuts (50).
(d) Tighten the nuts (50).
(e) Safety the nuts (50) with the cotter pins (40).
(6) Make sure that the drift pin mechanism installation moves freely.
(7) Connect the drift pin mechanism to the TELEFLEX controls (Refer to TASK
52-31-12-400-819-A01).

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TASK 52-31-12-400-821-A01
Installation of the Sensor Mechanism - Link Assy
1. General
A. The figure and the item numbers used in the IPL are given in this assembly topic. Before the
assembly and installation of each component of the Cargo Doors, Check and Repair procedures
must be done.
B. If you must do a full assembly, you must do the subsequent procedures.
C. If it is necessary to install only sub-assembly, find the procedure in the applicable lists and
illustrations. If it is necessary to install or connect subassemblies or components before you start
to assemble or install a sub-assembly or a component, you find cross-references in the text.
D. Modifications have caused variants of the FWD and AFT Cargo Doors. For the identification of
the related variants and to find the applicable part, a reference is given to the IPL of this CMM.
E. If you do not find an illustration for the AFT Cargo Door, which is given in brackets in this
manual, get the correct figure number from the IPL of this CMM.
F. If a paragraph refers to one illustration only, only the item number is given in the brackets. If a
paragraph refers to more than one illustration, the illustration number and the item number are
given in the brackets.
G. When there is no torque value specified, use a standard torque value.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
04-004 Synthetic Ester Based Grease High Pressure
Consumable Materials
TABLE 1

3. Procedure

Subtask 52-31-12-400-022-A01
A. Link Assy

NOTE : Refer to IPL_FIGURE_18, IPL_FIGURE_68, IPL_FIGURE_22, IPL_FIGURE_72,


IPL_FIGURE_22A and IPL_FIGURE_72A.
VARIANT
(1) Assemble the link assy (70) as follows:

NOTE : See IPL_FIGURE 22 (72).

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WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC


ESTER BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(a) Apply Material No.04-004 Synthetic Ester Based Grease High Pressure to the threads
of the connecting rod (250).
(b) Install the nuts (170, 210) and the lockwashers (175) to the rod (250).
(c) Install the fork end assy (180) and the lever assy (220) to the connecting rod (250).
(d) Tighten the nuts (170, 210) with your fingers.

NOTE : Do not safety the nuts (170, 210) at this stage. Attach a tag which tells
persons to safety the nuts (170, 210) after the final adjustment of the cargo
door at the aircraft.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC


ESTER BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(e) Apply Material No.04-004 Synthetic Ester Based Grease High Pressure between the
forks of the fork end assy (180).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC


ESTER BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(f) Apply Material No.04-004 Synthetic Ester Based Grease High Pressure to the shaft of
the bolt (110).
(g) Install the lever assy (130), the bolt (110), the sleeves (120), the washer (100) and
the nut (90).
(h) Tighten the nut (90).
(i) Safety the nut (90) with the cotter pin (80).
(2) Assemble the link assy (70) as follows:

NOTE : See IPL_FIGURE 22A (72A).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC


ESTER BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(a) Apply Material No.04-004 Synthetic Ester Based Grease High Pressure to the threads
of the connecting rod (250).
(b) Install the nuts (170, 210) and the lockwashers (175) to the rod (250).
(c) Install the fork end assy (180) and the lever assy (220) to the connecting rod (250).

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(d) Tighten the nuts (170, 210) with your fingers.

NOTE : Do not safety the nuts (170, 210) at this stage. Attach a tag which tells
persons to safety the nuts (170, 210) after the final adjustment of the cargo
door at the aircraft.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC


ESTER BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(e) Apply Material No.04-004 Synthetic Ester Based Grease High Pressure between the
forks of the fork end assy (180).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC


ESTER BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(f) Apply Material No.04-004 Synthetic Ester Based Grease High Pressure to the shaft of
the bolt (110).
(g) Install the lever assy (130), the washer (125), the bush (120), the bolt (110), the
washer (100) and the nut (90).
(h) Tighten the nut (90).
(i) Safety the nut (90) with the cotter pin (80).
ALL VARIANTS
(3) Install the link assy (70) as follows:

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC


ESTER BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(a) Apply Material No.04-004 Synthetic Ester Based Grease High Pressure to the pin of
the lever (18-360) of the gearbox installation.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC


ESTER BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(b) Apply Material No.04-004 Synthetic Ester Based Grease High Pressure to the pin
installed to
(c) Install the link assy (70) to the gearbox installation and the pin at FR25 (FR53).
(d) Install the washers (30, 60) and the nuts (20, 50).
(e) Tighten the nuts (20, 50).
(f) Safety the nuts (20, 50) with the cotter pins (10, 40).

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TASK 52-31-12-400-822-A01
Assembly and Installation of the Electrical Equipment - Terminal Block Assy
1. General
A. The figure and the item numbers used in the IPL are given in this assembly topic. Before the
assembly and installation of each component of the Cargo Doors, Check and Repair procedures
must be done.
B. If you must do a full assembly, you must do the subsequent procedures.
C. If it is necessary to install only sub-assembly, find the procedure in the applicable lists and
illustrations. If it is necessary to install or connect subassemblies or components before you start
to assemble or install a sub-assembly or a component, you find cross-references in the text.
D. Modifications have caused variants of the FWD and AFT Cargo Doors. For the identification of
the related variants and to find the applicable part, a reference is given to the IPL of this CMM.
E. If you do not find an illustration for the AFT Cargo Door, which is given in brackets in this
manual, get the correct figure number from the IPL of this CMM.
F. If a paragraph refers to one illustration only, only the item number is given in the brackets. If a
paragraph refers to more than one illustration, the illustration number and the item number are
given in the brackets.
G. When there is no torque value specified, use a standard torque value.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
lockwire
Consumable Materials
TABLE 1

B. Fixtures, Tools, Test and Support Equipment


REFERENCE DESIGNATION
blanking caps
Fixtures, Tools, Test and Support Equipment
TABLE 2

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3. Procedure

Subtask 52-31-12-400-023-A01
A. Terminal Block Assy

NOTE : Refer to IPL_FIGURE_23 and IPL_FIGURE_73.


(1) Install the grommets (270) and the pressure seal (300) to the cargo door structure.
(2) Remove the blanking caps from the electrical harness.
(3) Install and connect the electrical harness to the backshell connectors (280, 290) and the
pressure seal (300).
(4) Install the electrical harness to the grommets (270).
(5) Install the cable ties (260) to the electrical harness and the mounts (250).
(6) Install the dummy receptacle connectors (220), the screws (190), the washers (200) and
the nuts (210).
(7) Tighten the nuts (210).
(8) Remove the blanking caps from the harness.
(9) Install and connect the backshell connector (240) and the plug connector (230).
(10) Install the screw (160), the washer (170) and the nut (180).
(11) Assemble and install the terminal block 7526VT (7516VT) (100) as follows:
(a) Install the modules (120, 130) and the end clamps (110) to the bar (140).
(b) Tighten the screws on the end clamps (110).
(c) Safety the screws on the end clamps with lockwire.
(d) Install the terminal block (100), the screws (30, 31) and the washers (40, 41) to the
cargo door structure.
(e) Tighten the screws (30).
(12) Connect the electrical harness to the terminal block 7526VT (7516VT) (100).
(13) Install the electrical harness with the bobbins (60), the spacers (45) the clamps (50, 90),
the washers (40, 41 80) and the screws (30, 31, 35) to the cargo door structure.
(14) Remove the blanking cap from the plug.
(15) Install the backshell (20) with the conduits (23, 25) to the plug (10).

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TASK 52-31-12-400-823-A01
Assembly and Installation of the Electrical Equipment - Door Sensor
1. General
A. The figure and the item numbers used in the IPL are given in this assembly topic. Before the
assembly and installation of each component of the Cargo Doors, Check and Repair procedures
must be done.
B. If you must do a full assembly, you must do the subsequent procedures.
C. If it is necessary to install only sub-assembly, find the procedure in the applicable lists and
illustrations. If it is necessary to install or connect subassemblies or components before you start
to assemble or install a sub-assembly or a component, you find cross-references in the text.
D. Modifications have caused variants of the FWD and AFT Cargo Doors. For the identification of
the related variants and to find the applicable part, a reference is given to the IPL of this CMM.
E. If you do not find an illustration for the AFT Cargo Door, which is given in brackets in this
manual, get the correct figure number from the IPL of this CMM.
F. If a paragraph refers to one illustration only, only the item number is given in the brackets. If a
paragraph refers to more than one illustration, the illustration number and the item number are
given in the brackets.
G. When there is no torque value specified, use a standard torque value.
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
REFERENCE DESIGNATION
blanking caps
Fixtures, Tools, Test and Support Equipment
TABLE 1

3. Procedure

Subtask 52-31-12-400-024-A01
A. Door Sensor Installation

NOTE : Refer to IPL_FIGURE_09, IPL_FIGURE_59, IPL_FIGURE_09A, IPL_FIGURE_59A,


IPL_FIGURE_22, IPL_FIGURE_72, IPL_FIGURE_22A, IPL_FIGURE_72A,
IPL_FIGURE_24 and IPL_FIGURE_74.

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(1) Install the target (80, Detail C) to the link assy (22-70, 22A-70) as follows:
(a) Install the target (80), the screws (50 or 51), the washers (60) and the nuts (70) to
the link assy (22-70, 22A-70).
(b) Tighten the nuts (70).
(c) Install the target (90).
(2) Install the target (90) as follows:

NOTE : Before you can install the target (90) to the locking handle, you must remove
the plug (09, 09A-80) from the locking handle (Refer to DISASSEMBLY).
(a) Install the target (90) and the nut (100) to the plug (9, 9A-80).
(b) Tighten the nut (100).
(3) Install the proximity switch 28WV (34WV) (40, Detail B) as follows:
(a) Install the washers (42, 44), the proximity switch 28WV (34WV) (40) and the screws
(50 or 52) to FR27 (FR55).
(b) Remove the blanking caps.
(c) Connect the plug (10) and the backshell (30) to the proximity switch 28WV (34WV)
(40).
(4) Install the target (80, Detail C) to the locking shaft as follows:
(a) Install the screws (50 or 51), the target (80), the washers (60) and the nuts (70).
(b) Tighten the screws (50 or 51).
(5) Install the proximity switch 5MJ (12MJ) (40) to the FR25A (FR53A) as follows:
(a) Install the proximity switch 5MJ (12MJ) (40, Detail A) and the screws (50 or 51) to
the FR25A (FR53A).
(b) Tighten the screws (50 or 51).
(c) Remove the blanking caps.
(d) Connect the plug (10) and the backshell (30) to the proximity switch 5MJ (12MJ)
(40).

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TASK 52-31-12-400-824-A01
Assembly and Installation of the Plate and Hoisting Point - Covers and Stops
1. General
A. The figure and the item numbers used in the IPL are given in this assembly topic. Before the
assembly and installation of each component of the Cargo Doors, Check and Repair procedures
must be done.
B. If you must do a full assembly, you must do the subsequent procedures.
C. If it is necessary to install only sub-assembly, find the procedure in the applicable lists and
illustrations. If it is necessary to install or connect subassemblies or components before you start
to assemble or install a sub-assembly or a component, you find cross-references in the text.
D. Modifications have caused variants of the FWD and AFT Cargo Doors. For the identification of
the related variants and to find the applicable part, a reference is given to the IPL of this CMM.
E. If you do not find an illustration for the AFT Cargo Door, which is given in brackets in this
manual, get the correct figure number from the IPL of this CMM.
F. If a paragraph refers to one illustration only, only the item number is given in the brackets. If a
paragraph refers to more than one illustration, the illustration number and the item number are
given in the brackets.
G. When there is no torque value specified, use a standard torque value.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
09-016 Corrosion Inhibiting Fillet Consistency
Consumable Materials
TABLE 1

3. Procedure

Subtask 52-31-12-400-025-A01
A. Covers and Stops on the FWD Cargo Door

NOTE : Refer to IPL_FIGURE_25.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-016 CORROSION


INHIBITING FILLET CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.

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(1) Install the X-stops (10), the screws (30), the washers (40) and the nuts (50) to the FWD
cargo door structure.

NOTE : Do not apply the Material No.09-016 Corrosion Inhibiting Fillet Consistency to
the cover (10) and the screws (30) at this stage. Attach a tag which tells persons
to apply Material No.09-016 Corrosion Inhibiting Fillet Consistency after the final
adjustment of the FWD cargo door at the aircraft.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-016 CORROSION


INHIBITING FILLET CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(2) Install the X-stops (20), the screws (60, 90), the washers (70) and the nuts (80) to the
FWD cargo door structure.

NOTE : Do not apply the Material No.09-016 Corrosion Inhibiting Fillet Consistency to
the cover (20) and the screws (60,90) at this stage. Attach a tag which tells
persons to apply Material No.09-016 Corrosion Inhibiting Fillet Consistency after
the final adjustment of the FWD cargo door at the aircraft.
VARIANT
(3) Install the hoist fittings (110) to the FWD cargo door.

NOTE : See IPL_FIGURE 25, Detail B


(4) Install the plugs (115) to the FWD cargo door.

NOTE : See IPL_FIGURE 25, Detail A


ALL VARIANTS
(5) Not applicable.
PRE SB 52-1088
(6) Install, the cover sheets (160) to the FWD cargo door.
POST SB 52-1088
(6) Install the protective plugs (170, 180) to the FWD cargo door.

Subtask 52-31-12-400-026-A01
B. Covers and Stops on the AFT Cargo Door

NOTE : Refer to the IPL_FIGURE_75.


(1) Install the X-stops (10, 20) as follows:
(a) Install the plates (30, 40) as written down during the DISASSEMBLY procedure, the
stops (10, 20) and the screws (80).

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WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-016 CORROSION


INHIBITING FILLET CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(b) Install the screws (50, 90, 120), the washers (60, 130) and the nuts (70, 140).

NOTE : Do not apply the Material No. 09-016 Corrosion Inhibiting Fillet
Consistency to the plates (30, 40), the stops (10, 20) and the screws (50,
90, 120). Attach a tag which tells persons to apply the Material. No.
09-016 Corrosion Inhibiting Fillet Consistency after the final adjustment of
the AFT cargo door at the aircraft.
VARIANT
(3) Install the hoist fittings (100) to the AFT cargo door.

NOTE : See IPL_FIGURE 75, Detail B


(4) Install the plugs (105) to the AFT cargo door.

NOTE : See IPL_FIGURE 75, Detail A


ALL VARIANTS
(5) Not applicable.
PRE SB 52-1088
(6) Install the cover sheets (150) to the AFT cargo door.
POST SB 52-1088
(6) Install the protective plugs (153, 155) to the AFT cargo door.

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TASK 52-31-12-400-825-A01
Assembly and Installation of the Plate and Hoisting Point - Door-Structure Bush
1. General
A. The figure and the item numbers used in the IPL are given in this assembly topic. Before the
assembly and installation of each component of the Cargo Doors, Check and Repair procedures
must be done.
B. If you must do a full assembly, you must do the subsequent procedures.
C. If it is necessary to install only sub-assembly, find the procedure in the applicable lists and
illustrations. If it is necessary to install or connect subassemblies or components before you start
to assemble or install a sub-assembly or a component, you find cross-references in the text.
D. Modifications have caused variants of the FWD and AFT Cargo Doors. For the identification of
the related variants and to find the applicable part, a reference is given to the IPL of this CMM.
E. If you do not find an illustration for the AFT Cargo Door, which is given in brackets in this
manual, get the correct figure number from the IPL of this CMM.
F. If a paragraph refers to one illustration only, only the item number is given in the brackets. If a
paragraph refers to more than one illustration, the illustration number and the item number are
given in the brackets.
G. When there is no torque value specified, use a standard torque value.
2. Procedure

Subtask 52-31-12-400-027-A01
A. Door-Structure Bush Installation

NOTE : See IPL_FIGURE IPL_FIGURE_26 and IPL_FIGURE_77.


(1) Install the adjusting screw (160) as follows:
(a) Install the nut (170) to the adjusting screw (160).
(b) Install the tab washer (180) and the adjusting screw (160) with the nut (170) to the
cargo door structure.

NOTE : Do not tighten and safety the nut (170) and the adjusting screw (160) at
this stage. Attach a tag which tells persons to tighten and safety the nut
(170) and the adjusting screw (160) after the installation of the cargo door
to the aircraft.
(2) Install the washer (120) and the stop bolt (110) to the cargo door structure.
(3) Tighten the stop bolt (110).

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TASK 52-31-12-400-826-A01
Assembly and Installation of the Drain Hoses
1. General
A. The figure and the item numbers used in the IPL are given in this assembly topic. Before the
assembly and installation of each component of the Cargo Doors, Check and Repair procedures
must be done.
B. If you must do a full assembly, you must do the subsequent procedures.
C. If it is necessary to install only sub-assembly, find the procedure in the applicable lists and
illustrations. If it is necessary to install or connect subassemblies or components before you start
to assemble or install a sub-assembly or a component, you find cross-references in the text.
D. Modifications have caused variants of the FWD and AFT Cargo Doors. For the identification of
the related variants and to find the applicable part, a reference is given to the IPL of this CMM.
E. If you do not find an illustration for the AFT Cargo Door, which is given in brackets in this
manual, get the correct figure number from the IPL of this CMM.
F. If a paragraph refers to one illustration only, only the item number is given in the brackets. If a
paragraph refers to more than one illustration, the illustration number and the item number are
given in the brackets.
G. When there is no torque value specified, use a standard torque value.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
04-004 Synthetic Ester Based Grease High Pressure
16-021 Flexible Polyurethane
09-016 Corrosion Inhibiting Fillet Consistency
Consumable Materials
TABLE 1

3. Procedure

NOTE : POST MOD 25793K4587, SB 52-1088 and POST MOD 33232K08458, SB 52-1124.

Subtask 52-31-12-400-028-A01
A. Installation of the Drain Hoses

NOTE : Refer to IPL_FIGURE_28 (IPL_FIGURE_78) and IPL_FIGURE_28A


(IPL_FIGURE_78A.

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WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(1) Apply the Material No. 04-004 Synthetic Ester Based Grease High Pressure to the screws
(30, 35).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 16-021 FLEXIBLE


POLYURETHANE. OBEY THE MATERIAL MANUFACTURER’S
INSTRUCTIONS.
(2) Apply the Material No. 16-021 Flexible Polyurethane to the space between the tube assy
(80) and the flange (70).
(3) Install the retainer (10), the basic valve (20), the tube assy (80) and the flange (70) with
the screws (30, 35), the washers (60, 65) and the nuts (50).
(4) Install the hose (120, 130) and tighten the clamp (90).
(5) Install the saddle clamps (100) and the spacers (110) with the screws (40), the washers
(65) and the nuts (55).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-016 CORROSION


INHIBITING FILLET CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(6) Apply the Material No. 09-016 Corrosion Inhibiting Fillet Consistency to the space between
the end of the hoses (120, 130) and the cargo door structure.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-016 CORROSION


INHIBITING FILLET CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(7) Let the Material No. 09-016 Corrosion Inhibiting Fillet Consistency dry.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 16-021 FLEXIBLE


POLYURETHANE. OBEY THE MATERIAL MANUFACTURER’S
INSTRUCTIONS.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-016 CORROSION


INHIBITING FILLET CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(8) Apply the Material No. 16-021 Flexible Polyurethane to the Material No.09-016 Corrosion
Inhibiting Fillet Consistency.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 16-021 FLEXIBLE


POLYURETHANE. OBEY THE MATERIAL MANUFACTURER’S
INSTRUCTIONS.

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(9) Let the Material No. 16-021 Flexible Polyurethane dry.

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TASK 52-31-12-400-827-A01
Assembly and Installation of the Door Fairing Installation
1. General
A. The figure and the item numbers used in the IPL are given in this assembly topic. Before the
assembly and installation of each component of the Cargo Doors, Check and Repair procedures
must be done.
B. If you must do a full assembly, you must do the subsequent procedures.
C. If it is necessary to install only sub-assembly, find the procedure in the applicable lists and
illustrations. If it is necessary to install or connect subassemblies or components before you start
to assemble or install a sub-assembly or a component, you find cross-references in the text.
D. Modifications have caused variants of the FWD and AFT Cargo Doors. For the identification of
the related variants and to find the applicable part, a reference is given to the IPL of this CMM.
E. If you do not find an illustration for the AFT Cargo Door, which is given in brackets in this
manual, get the correct figure number from the IPL of this CMM.
F. If a paragraph refers to one illustration only, only the item number is given in the brackets. If a
paragraph refers to more than one illustration, the illustration number and the item number are
given in the brackets.
G. When there is no torque value specified, use a standard torque value.
2. Procedure

Subtask 52-31-12-400-029-A01
A. Door Fairing Installation

NOTE : Refer to IPL_FIGURE_76.


(1) Install the connecting angle assy (110).
(a) Install the connecting angle assy (110), the washers (100) and the bolts (90, 95) on
the AFT cargo door.
(b) Tighten the bolts (90, 95).
(2) Install the section (70).
(a) Install the section (70), the washers (60) and the screws (50) on the section (110).
(b) Tighten the screws (50).
(3) Install the bracket assy (130).
(a) Install the bracket assy (130), the washers (100) and the bolts (90,91) to the AFT
cargo door.

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(b) Tighten the bolts (90,91).


(4) Install the door fairing (10).
(a) Install the door fairing (10), the washers (40) and the screws (20, 30) to the section
(70).
(b) Tighten the screws (20,30).

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TASK 52-31-12-800-801-A01
Adjustment of the Rod Assy
1. General
A. The figure and the item numbers used in the IPL are given in this assembly topic. Before the
assembly and installation of each component of the Cargo Doors, Check and Repair procedures
must be done.
B. If you must do a full assembly, you must do the subsequent procedures.
C. If it is necessary to install only sub-assembly, find the procedure in the applicable lists and
illustrations. If it is necessary to install or connect subassemblies or components before you start
to assemble or install a sub-assembly or a component, you find cross-references in the text.
D. Modifications have caused variants of the FWD and AFT Cargo Doors. For the identification of
the related variants and to find the applicable part, a reference is given to the IPL of this CMM.
E. If you do not find an illustration for the AFT Cargo Door, which is given in brackets in this
manual, get the correct figure number from the IPL of this CMM.
F. If a paragraph refers to one illustration only, only the item number is given in the brackets. If a
paragraph refers to more than one illustration, the illustration number and the item number are
given in the brackets.
G. When there is no torque value specified, use a standard torque value.
2. Procedure

Subtask 52-31-12-820-001-A01
A. Adjustment of the Rod Assy (7-160)

NOTE : See IPL_FIGURE_07.


(1) Adjust the rod (07-160) to a length of between 53.3 to 55.3 mm (2.0984 to 2.1771 in.)
measured between the centers of the holes in the fork ends.

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TASK 52-31-12-800-802-A01
Adjustment of the Fork Assy
1. General
A. The figure and the item numbers used in the IPL are given in this assembly topic. Before the
assembly and installation of each component of the Cargo Doors, Check and Repair procedures
must be done.
B. If you must do a full assembly, you must do the subsequent procedures.
C. If it is necessary to install only sub-assembly, find the procedure in the applicable lists and
illustrations. If it is necessary to install or connect subassemblies or components before you start
to assemble or install a sub-assembly or a component, you find cross-references in the text.
D. Modifications have caused variants of the FWD and AFT Cargo Doors. For the identification of
the related variants and to find the applicable part, a reference is given to the IPL of this CMM.
E. If you do not find an illustration for the AFT Cargo Door, which is given in brackets in this
manual, get the correct figure number from the IPL of this CMM.
F. If a paragraph refers to one illustration only, only the item number is given in the brackets. If a
paragraph refers to more than one illustration, the illustration number and the item number are
given in the brackets.
G. When there is no torque value specified, use a standard torque value.
2. Procedure

Subtask 52-31-12-820-002-A01
A. Adjustment of the Fork Assy

NOTE : See IPL_FIGURE_10.


(1) Adjust the fork assy (10-100) to a length of between 42.5 to 43.5 mm (1.6732 to 1.7126
in.) measured between the center of the holes in the fork ends.

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TASK 52-31-12-800-803-A01
Adjustment of the Spring Unit
1. General
A. The figure and the item numbers used in the IPL are given in this assembly topic. Before the
assembly and installation of each component of the Cargo Doors, Check and Repair procedures
must be done.
B. If you must do a full assembly, you must do the subsequent procedures.
C. If it is necessary to install only sub-assembly, find the procedure in the applicable lists and
illustrations. If it is necessary to install or connect subassemblies or components before you start
to assemble or install a sub-assembly or a component, you find cross-references in the text.
D. Modifications have caused variants of the FWD and AFT Cargo Doors. For the identification of
the related variants and to find the applicable part, a reference is given to the IPL of this CMM.
E. If you do not find an illustration for the AFT Cargo Door, which is given in brackets in this
manual, get the correct figure number from the IPL of this CMM.
F. If a paragraph refers to one illustration only, only the item number is given in the brackets. If a
paragraph refers to more than one illustration, the illustration number and the item number are
given in the brackets.
G. When there is no torque value specified, use a standard torque value.
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
REFERENCE DESIGNATION
98A52307590000 Adjustment Gage
Fixtures, Tools, Test and Support Equipment
TABLE 1

B.Referenced Information
REFERENCE DESIGNATION
FIGURE 52-31-12-991-029-A FIGURE 52-31-12-991-029-A-Adjustment Gage for Spring Unit
Referenced Information
TABLE 2

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3. Procedure

Subtask 52-31-12-820-003-A01
A. Adjustment of the Spring Unit (14-240)

NOTE : Refer to IPL_FIGURE_14 and FIGURE 52-31-12-991-029-A.


(1) Adjust the spring unit (14-240) to a length of between 76.1 and 76.4 mm (2.9961 and
3.0079 in.) measured between the centers of the eye ends.

NOTE : If the length is not correct, adjust with washers (14-320).


(2) Check the spring unit (14-240) with the 98A52307590000 Adjustment Gage.
(a) Position the adjusted spring unit (14-240) in the adjustment gage and install the pins.
(b) Set the adjustment gage dial indicator to zero position.
(c) Check the stroke with the adjustment gage. The stroke must be 1.9 mm (0.075 in.).
(d) Release the lever, withdraw the pins and remove the spring unit (14-240) from
adjustment gage.

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DIAL INDICATOR

ADJUSTMENT GAGE

PIN
LEVER

SPRING UNIT (314−240)

PIN

WASHER (314−320)
SPRING UNIT (314−240)
(2.9961 TO 3.0079in)
76.1 TO 76.4mm

STROKE
1.9mm
(0.075in)

F_CM_523112_1_0290101_01_00

Adjustment Gage for Spring Unit


FIGURE-52-31-12-991-029-A01

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TASK 52-31-12-800-804-A01
Adjustment of the Rod Assemblies
1. General
A. The figure and the item numbers used in the IPL are given in this assembly topic. Before the
assembly and installation of each component of the Cargo Doors, Check and Repair procedures
must be done.
B. If you must do a full assembly, you must do the subsequent procedures.
C. If it is necessary to install only sub-assembly, find the procedure in the applicable lists and
illustrations. If it is necessary to install or connect subassemblies or components before you start
to assemble or install a sub-assembly or a component, you find cross-references in the text.
D. Modifications have caused variants of the FWD and AFT Cargo Doors. For the identification of
the related variants and to find the applicable part, a reference is given to the IPL of this CMM.
E. If you do not find an illustration for the AFT Cargo Door, which is given in brackets in this
manual, get the correct figure number from the IPL of this CMM.
F. If a paragraph refers to one illustration only, only the item number is given in the brackets. If a
paragraph refers to more than one illustration, the illustration number and the item number are
given in the brackets.
G. When there is no torque value specified, use a standard torque value.
2. Procedure

Subtask 52-31-12-820-004-A01
A. Adjustment of the Rod Assemblies

NOTE : See IPL_FIGURE_17


(1) Adjust the rod assy (17-115) to a length of 152.2mm (5.9921 in.) measured between the
centers of the eyebolt assemblies.
(2) Adjust the rod assy (17-130) to a length of 197.7 mm (7.7834 in.) measured between the
centers of the eyebolt assemblies.

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TASK 52-31-12-800-805-A01
Adjustment of the Latching Mechanism Assy
1. General
A. The figure and the item numbers used in the IPL are given in this assembly topic. Before the
assembly and installation of each component of the Cargo Doors, Check and Repair procedures
must be done.
B. If you must do a full assembly, you must do the subsequent procedures.
C. If it is necessary to install only sub-assembly, find the procedure in the applicable lists and
illustrations. If it is necessary to install or connect subassemblies or components before you start
to assemble or install a sub-assembly or a component, you find cross-references in the text.
D. Modifications have caused variants of the FWD and AFT Cargo Doors. For the identification of
the related variants and to find the applicable part, a reference is given to the IPL of this CMM.
E. If you do not find an illustration for the AFT Cargo Door, which is given in brackets in this
manual, get the correct figure number from the IPL of this CMM.
F. If a paragraph refers to one illustration only, only the item number is given in the brackets. If a
paragraph refers to more than one illustration, the illustration number and the item number are
given in the brackets.
G. When there is no torque value specified, use a standard torque value.
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
REFERENCE DESIGNATION
98D52307525100 Rigging Pin
98D52307525000 Adjustment Tool - Cargo Doors
98D52307525200 Rigging Pin
Fixtures, Tools, Test and Support Equipment
TABLE 1

B.Referenced Information
REFERENCE DESIGNATION
FIGURE 52-31-12-991-030-A FIGURE 52-31-12-991-030-A-Adjustment of the Latching Mechanism
Referenced Information
TABLE 2

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3. Procedure

Subtask 52-31-12-820-005-A01
A. Adjustment of the Latching Mechanism Assy

NOTE : Refer to IPL_FIGURE_13, IPL_FIGURE_14 and FIGURE 52-31-12-991-030-A.

NOTE : Two dead centers and the latching shaft assy safety the latching hooks (14-100) in the
locked position.
(1) Adjust the dead center I

CAUTION : DO NOT OPERATE THE LATCHING MECHANISM DURING THE


RIGGING PIN IS INSERTED.
(a) Install the 98D52307525100 Rigging Pin of the 98D52307525000 Adjustment Tool -
Cargo Doors through the holes in the frames of the cargo door to the bolts (14-10) of
the latching mechanism.
(b) If you cannot move the 98D52307525100 Rigging Pin into one of the bolts (14-10),
you must adjust each dead center I for the six locking hooks (14-100) individually.
1 Remove the cotter pin (13-50), the nut (13-60) and the washers (13-70, 13-80).
2 Remove the cotter pin (33-20), the nut (33-30), the washers (13-40) and the
plates (13-110, 13-115).
3 Turn the bolts (13-10, 13-120) until you can insert the 98D52307525100 Rigging
Pin into the bolts (14-10).
4 Install the plates (13-110, 13-115), the washer (13-40) and the nut (13-30).
5 Tighten the nut (13-30).
6 Safety the nut (13-30) with the cotter pin (13-20)
(c) Install the washer (13-70, 13-80) and the nut (13-60).
(d) Tighten the nut (13-60).
(e) Safety the nut (13-60) with the cotter pin (13-50).
(f) Remove the 98D52307525100 Rigging Pin.
(2) Adjust the dead center II as follows:

CAUTION : DO NOT OPERATE THE LATCHING MECHANISM DURING THE


RIGGING PIN IS INSERTED.
(a) Install the 98D52307525200 Rigging Pin of the 98D52307525000 Adjustment Tool -
Cargo Doors through the holes in the frames of the cargo door to the bolts (13-220).

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(b) If you cannot move the 98D52307525200 Rigging Pin into one of the bolts (13-220),
you must adjust the dead center II for all six locking hooks at the serrations of the
lever assy (15-280), the serrated washer (15-200) and the bush (15-210).
(c) Remove the 98D52307525200 Rigging Pin.

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A LATCHING SHAFT
LATCHING
MECHANISM C
TYPICAL

B DEAD
CENTER 2

HJ
EF
DEAD
A CENTER 1

HJ

EF
LOCKING
SHAFT

LATCHING HOOK

C
B

LEVER ASSEMBLY (315−280)

SHAFT END (315−210)

COTTER PIN
(315−160)

NUT (315−170)

SERRATED WASHER (315−200)

F_CM_523112_1_0300101_01_00

Adjustment of the Latching Mechanism


(Sheet 1 of 2)
FIGURE-52-31-12-991-030-A01

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SECTION SECTION

C−C
D E−E
RIGGING ADJUSTMENT OF
PIN DEAD CENTER 1
ONLY FRAME FR55A

D
SECTION
F−F
ADJUSTMENT OF
DEAD CENTER 2

SECTION G
J−J
ONLY FRAMES FR55,FR55A RIGGING PIN

BOLT (313−10,120)
SECTION
COTTER PIN (313−20) H−H
NUT (313−30)

PLATE (313−110,115)

PLATE (313−110,115)

NUT (313−30)

COTTER PIN (313−20)


BOLT (313−10,120)

F_CM_523112_1_0300102_01_00

Adjustment of the Latching Mechanism


(Sheet 2 of 2)
FIGURE-52-31-12-991-030-A01

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TASK 52-31-12-800-806-A01
Adjustment of the Drift Pin Drive Mechanism
1. General
A. The figure and the item numbers used in the IPL are given in this assembly topic. Before the
assembly and installation of each component of the Cargo Doors, Check and Repair procedures
must be done.
B. If you must do a full assembly, you must do the subsequent procedures.
C. If it is necessary to install only sub-assembly, find the procedure in the applicable lists and
illustrations. If it is necessary to install or connect subassemblies or components before you start
to assemble or install a sub-assembly or a component, you find cross-references in the text.
D. Modifications have caused variants of the FWD and AFT Cargo Doors. For the identification of
the related variants and to find the applicable part, a reference is given to the IPL of this CMM.
E. If you do not find an illustration for the AFT Cargo Door, which is given in brackets in this
manual, get the correct figure number from the IPL of this CMM.
F. If a paragraph refers to one illustration only, only the item number is given in the brackets. If a
paragraph refers to more than one illustration, the illustration number and the item number are
given in the brackets.
G. When there is no torque value specified, use a standard torque value.
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
REFERENCE DESIGNATION
rig pin (dia. between 3.988mm (0.1570in.) and 3.996mm (0.1573in.)
Fixtures, Tools, Test and Support Equipment
TABLE 1

B.Referenced Information
REFERENCE DESIGNATION
FIGURE 52-31-12-991-031-A FIGURE 52-31-12-991-031-A-Adjustment of the Drift Pin Assy
(Typical)
Referenced Information
TABLE 2

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3. Procedure

Subtask 52-31-12-820-006-A01
A. Adjustment of the Drift Pin Drive Mechanism

NOTE : Refer to IPL_FIGURE_20K, IPL_FIGURE_30K and IPL_FIGURE_31K, FIGURE


52-31-12-991-031-A.
(1) After installation of the connecting rod (20K-10) for the AFT drift pin drive adjust the
lenght until the rig pin (dia. between 3.988mm (0.1570in.) and 3.996mm (0.1573in.) can
be inserted through beam 3 and the hinged lever (30K-40).
(2) After installation of the connecting rod (20K-10) for the FWD drift pin drive, adjust both
connecting rods. Use the threaded center to achieve a dimension of between 1.0 and 1.5
mm (0.0394 + 0.0591 in.) at the dead center, on the FWD and AFT drift pins (Refer to
FIGURE 52-31-12-991-031-A).

NOTE : Use the inspection holes in the connecting rods (20K-10), to ensure that
adequate thread is engaged.
(3) Remove the rig pin from the beam 3 assy.

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F_CM_523112_1_0310101_01_00

Adjustment of the Drift Pin Assy (Typical)


FIGURE-52-31-12-991-031-A01

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TASK 52-31-12-800-807-A01
Adjustment of the Proximity Switches
1. General
A. The figure and the item numbers used in the IPL are given in this assembly topic. Before the
assembly and installation of each component of the Cargo Doors, Check and Repair procedures
must be done.
B. If you must do a full assembly, you must do the subsequent procedures.
C. If it is necessary to install only sub-assembly, find the procedure in the applicable lists and
illustrations. If it is necessary to install or connect subassemblies or components before you start
to assemble or install a sub-assembly or a component, you find cross-references in the text.
D. Modifications have caused variants of the FWD and AFT Cargo Doors. For the identification of
the related variants and to find the applicable part, a reference is given to the IPL of this CMM.
E. If you do not find an illustration for the AFT Cargo Door, which is given in brackets in this
manual, get the correct figure number from the IPL of this CMM.
F. If a paragraph refers to one illustration only, only the item number is given in the brackets. If a
paragraph refers to more than one illustration, the illustration number and the item number are
given in the brackets.
G. When there is no torque value specified, use a standard torque value.
2. Procedure

Subtask 52-31-12-820-007-A01
A. Adjustment of the Proximity Switches

NOTE : Refer to IPL_FIGURE_24 (IPL_FIGURE_74).

NOTE : The locking mechanism must be in the LOCKED position.


(1) Make sure that a gap of between 1.55 to 2.05 mm (0.0610 to 0.0807 in.) exists between
- the proximity switch (24-40) installed at FR25A (FR53A) and the target (24-80)
installed at the locking shaft,
- the proximity switch (24-40) installed at FR27 (FR55) and the target (24-90) installed
at the locking handle.
(2) If the gap is not within the given values, adjust the gaps with the target (42-80) and the
washers (24-42, 24-44).
(3) Make sure that
- the locking handle (6-230) is flush with the outer contour of the cargo door,

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- the gap between the locking handle (6-230) and the recess in the cargo door is
between 1.0 and 3.0 mm (0.0394 and 0.1181 in.).

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TASK 52-31-12-800-808-A01
Adjustment of the Drift Pin Assemblies
1. General
A. The figure and the item numbers used in the IPL are given in this assembly topic. Before the
assembly and installation of each component of the Cargo Doors, Check and Repair procedures
must be done.
B. If you must do a full assembly, you must do the subsequent procedures.
C. If it is necessary to install only sub-assembly, find the procedure in the applicable lists and
illustrations. If it is necessary to install or connect subassemblies or components before you start
to assemble or install a sub-assembly or a component, you find cross-references in the text.
D. Modifications have caused variants of the FWD and AFT Cargo Doors. For the identification of
the related variants and to find the applicable part, a reference is given to the IPL of this CMM.
E. If you do not find an illustration for the AFT Cargo Door, which is given in brackets in this
manual, get the correct figure number from the IPL of this CMM.
F. If a paragraph refers to one illustration only, only the item number is given in the brackets. If a
paragraph refers to more than one illustration, the illustration number and the item number are
given in the brackets.
G. When there is no torque value specified, use a standard torque value.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
FIGURE 52-31-12-991-032-A FIGURE 52-31-12-991-032-A-Adjustment of the Drift Pin Assy
(Typical)
Referenced Information
TABLE 1

3. Procedure

Subtask 52-31-12-820-008-A01
A. Adjustment of the Drift Pin Assemblies

NOTE : Refer to IPL_FIGURE_20, IPL_FIGURE_70, IPL_FIGURE_21, IPL_FIGURE_71) and


FIGURE 52-31-12-991-032-A.

NOTE : In the locked position the drift pin assemblies (21-240) are safetied by a dead center.

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(1) Make sure that in the UNLOCKED position the drift pin assemblies (21-240) extend
between 0.4 to 1.2 mm (0.0158 to 0.0472 in.) out of the cargo door.
(2) If the position of the drift pin assemblies is not within the given values, adjust with the
cable (20-130).
(3) Make sure that the dead center in the LOCKED position has the value given in FIGURE
52-31-12-991-032-A.
(4) If the dead center is not within the given value, adjust with the eye-end assy (20-90).

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F_CM_523112_1_0320101_01_00

Adjustment of the Drift Pin Assy (Typical)


FIGURE-52-31-12-991-032-A01

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TASK 52-31-12-800-809-A01
Adjustment of the Locking Handle
1. General
A. The figure and the item numbers used in the IPL are given in this assembly topic. Before the
assembly and installation of each component of the Cargo Doors, Check and Repair procedures
must be done.
B. If you must do a full assembly, you must do the subsequent procedures.
C. If it is necessary to install only sub-assembly, find the procedure in the applicable lists and
illustrations. If it is necessary to install or connect subassemblies or components before you start
to assemble or install a sub-assembly or a component, you find cross-references in the text.
D. Modifications have caused variants of the FWD and AFT Cargo Doors. For the identification of
the related variants and to find the applicable part, a reference is given to the IPL of this CMM.
E. If you do not find an illustration for the AFT Cargo Door, which is given in brackets in this
manual, get the correct figure number from the IPL of this CMM.
F. If a paragraph refers to one illustration only, only the item number is given in the brackets. If a
paragraph refers to more than one illustration, the illustration number and the item number are
given in the brackets.
G. When there is no torque value specified, use a standard torque value.
2. Procedure

Subtask 52-31-12-820-009-A01
A. Adjustment of the Locking Handle

NOTE : See IPL_FIGURE_06 and IPL_FIGURE_56.


(1) Move the locking handle (6-230) to the locked position.
(2) If the gap is not within the given value, adjust the gap with the setscrew (6-380).

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**For PN’s ALL

TASK 52-31-12-800-810-A01
Adjustment of the Vent Door
1. General
A. The figure and the item numbers used in the IPL are given in this assembly topic. Before the
assembly and installation of each component of the Cargo Doors, Check and Repair procedures
must be done.
B. If you must do a full assembly, you must do the subsequent procedures.
C. If it is necessary to install only sub-assembly, find the procedure in the applicable lists and
illustrations. If it is necessary to install or connect subassemblies or components before you start
to assemble or install a sub-assembly or a component, you find cross-references in the text.
D. Modifications have caused variants of the FWD and AFT Cargo Doors. For the identification of
the related variants and to find the applicable part, a reference is given to the IPL of this CMM.
E. If you do not find an illustration for the AFT Cargo Door, which is given in brackets in this
manual, get the correct figure number from the IPL of this CMM.
F. If a paragraph refers to one illustration only, only the item number is given in the brackets. If a
paragraph refers to more than one illustration, the illustration number and the item number are
given in the brackets.
G. When there is no torque value specified, use a standard torque value.
2. Procedure

Subtask 52-31-12-820-010-A01
A. Adjustment of the Vent Door

NOTE : Refer to IPL_FIGURE_17 (IPL_FIGURE_67), IPL_FIGURE_19 (IPL_FIGURE_69) and


IPL_FIGURE_19A (IPL_FIGURE_69A)
(1) Make sure that the vent door (19-460, 19A-240) is flush with the outer contour of the
cargo door.
(2) If the vent door is not flush with outer contour, adjust with the rod assy (17-115).
(3) Make sure that the gap between the vent door (19-460, 19A-240) and the vent door frame
is between 1.0 and 3.0 mm (0.0394 and 0.1181 in.).
(4) If the gap is not within the given value, adjust with the setscrews (19-200) and the
adjusting bolts (19A-310).

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FITS AND CLEARANCES

**For PN’s ALL

TASK 52-31-12-820-806-A01
General
1. How to Use the Fits and Clearances Table

NOTE : Refer to TABLE 1.


A. Column 1 gives the figure number, the reference letter of the section and the location number of
the part.
B. Column 2 gives the IPL or separate CMM-IPC figure and item numbers of the mating parts.
C. Column 3 gives the dimensions and the assembly clearances of the original MFG limits.

NOTE : For matched parts use selective fit to get the assembly clear- ance.
D. Column 4 gives the dimension limits and the max allowable of the inservice wear limits which
permit another cycle of service.

NOTE : Replace or repair the parts which exceed the limits (See DISASSEMBLY, REPAIR
and ASSEMBLY).
2. The nonstandard torque value table gives you the nonstandard torque values used in ASSEMBLY.
3. Sample of Fits and Clearances

NOTE : See FIGURE XXX


1 2 3 4
MFR LIMITS IN-SERVICE WEAR LIMITS
MATING MAX
IPL ASSEMBLY DIMENSION ALLOWABLE
LOC FIGURE DIMENSION CLEARANCE LIMITS CLEARANCES
NO. AND millimeters millimeters millimeters millimeters
ITEM NO. (inches) (inches) (inches) (inches)
MIN MAX MIN MAX MIN MAX
Sample
TABLE 1

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TASK 52-31-12-820-807-A01
Fits and Clearances Table
1. Fits and Clearances Table

NOTE : See FIGURE 52-31-12-991-033-A.


MFR LIMITS IN-SERVICE WEAR LIMITS
MATING MAX
IPL ASSEMBLY DIMENSION ALLOWABLE
LOC FIGURE DIMENSION CLEARANCE LIMITS CLEARANCES
NO. AND millimeters millimeters millimeters millimeters
ITEM NO. (inches) (inches) (inches) (inches)
MIN MAX MIN MAX MIN MAX
A1 OD 6-90 7.912 7.922 7.900
56-90 (0. 3115) (0.3119) (0.3071)
0.008 0.033 0.066
(0.0003) (0.0013) (0.0026)
A2 ID 6-100 7.930 7.945 7.966
7-80 (0. (0. 3128) (0.3136)
56-100 3122)
57-80
B1 OD 7-40 7.912 7.922 7.900
57- 40 (0. 3115) (0. 3119) (0.3071)
0.008 0.033 0.066
(0. 0003) (0. 0013) (0.0026)
B2 ID 7-90 7.930 7.945 7.966
57-90 (0. 3122) (0. 3128) (0.3136)
C1 OD 6-190 6.336 6.345 6.315
56-190 (0.2494) (0.2498) (0.2486)
0.005 0.029 0.071
(0. 0002) (0. 0011) (0.0028)
C2 ID 6-180 6.350 6.365 6.386
56-180 (0.2500) (0.2506) (0.2514)
Fits and Clearances Table
TABLE 1

NOTE : See FIGURE 52-31-12-991-034-A.

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MFR LIMITS IN-SERVICE WEAR LIMITS


MATING Dimension Limits MAX Allowable
millimeters (inches) Clearance
IPL ASSEMBLY DIMENSION millimeters
(inches)
LOC FIGURE DIMENSION CLEARANCE LIMITS ALLOWABLE
NO. and millimeters millimeters millimeters CLEARANCES
ITEM NO. (inches) (inches) (inches) millimeters
Min. Max. Min. Max. Min. Max. (inches)
A1 OD 8-90 15.983 15.994 15.967
58-90 (0.6293) (0.6297) (0.6286)
0.006 0.035 0.076
(0.0002) (0.0014) (0.0030)
A2 ID 8-440 16.000 16.018 16.043
58-440 (0.6299) (0.6306) (0.6316)
A1 OD 8-90 15.983 15.994 15.967
58-90 (0.6293) (0.6297) (0.6286)
0.006 0.035 0.076
(0.0002) (0.0014) (0.0030)
A3 ID 8-120 16.000 16.018 16.043
58-120 (0.6299) (0.6306) (0.6316)
B1 OD 8-390 11.983 11.994 11.967
58-390 (0.4718) (0.4722) (0.4711)
0.006 0.035 0.076
(0.0002) (0.0014) (0.0030)
B2 ID 8-400 12.000 12.018 12.043
58-400 (0.4724) (0. (0.4741)
4731)
C1 OD 8-190 6.336 6.345 6.315
58-190 (0.2494) (0.2498) (0.2486)
0.005 0.029 0.071
(0.0002 (0.0011) (0.0028)
C2 ID 8-110 6.350 6.365 6.386
58-110 (0.2500) (0.2506 (0.2514)
C1 OD 6.336 6.345 6.306
8-190
(0.2494) (0.2498) (0.2483)
58-190
0.005 0.029 0.080
(0.0002) (0.0011) (0.0032)

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MFR LIMITS IN-SERVICE WEAR LIMITS


MATING Dimension Limits MAX Allowable
millimeters (inches) Clearance
IPL ASSEMBLY DIMENSION millimeters
(inches)
LOC FIGURE DIMENSION CLEARANCE LIMITS ALLOWABLE
NO. and millimeters millimeters millimeters CLEARANCES
ITEM NO. (inches) (inches) (inches) millimeters
Min. Max. Min. Max. Min. Max. (inches)
C3 ID 8-180 6.350 6.365 6.386
58-180 (0.2500) (0.2506) (0.2514)
C3 OD 8.986 8.995 8.973
8-180
(0.3538) (0.3541) (0.3533)
58-180
0.005 0.029 0.063
(0.0002) (0.0011) (0.0025)
C4 ID 8-120 9.000 9.015 9.036
(0.3543) (0.3550) (0.3557)
58-120
C5 OD 8-420 43.975 43.991 43.952
58-120 (1.7313) (1.7319) (1.7304)
0.009 0.050 0.110
(0.0004) (0.0020) (0.0043)
C6 ID 8-450 44.000 44.025 44.062
58-450 (1.7323) (1.7333) (1.7347)
C7 OD 8-190 9.972 9.987 9.951
58-290 (0.3926) (0.3932) (0.3918)
0.013 0.043 0.085
(0.0005) (0.0017) (0.0034)
C8 ID 8-410 10.000 10.015 10.036
58-410 (0.3937) (0.3943) (0.3951)
Fits and Clearances Table
TABLE 2

NOTE : See FIGURE 52-31-12-991-035-A.

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MFR LIMITS IN-SERVICE WEAR LIMITS


MATING MAX
IPL ASSEMBLY DIMENSION ALLOWABLE
LOC FIGURE DIMENSION CLEARANCE LIMITS CLEARANCES
NO. AND millimeters millimeters millimeters millimeters
ITEM NO. (inches) (inches) (inches) (inches)
MIN MAX MIN MAX MIN MAX
A1 OD 6-320 6.336 6.345 6.323
56-320 (0. 2494) (0. 2498) (0.2489)
0.005 0.029 0.063
(0.0002) (0. 0011) (0.0025)
A2 ID 6-310 6.350 6.365 6.386
56-310 (0. 2500) (0.2506) (0.2514)
B1 OD 10-200 6.336 6.345 6.323
60-200 (0.2494) (0.2498) (0.2489)
0.005 0.029 0.063
(0.0002) (0.0011) (0.0025)
B2 ID 10-210 6.3 50 6.365 6.386
60- (0. (0. 2506) (0.251 4)
210 2500)
C1 OD 10-30 4.9 88 4.996 4.978
60- 30 (0. 1964) (0. 1967) (0.1960)
0.004 0.024 0.052
(0.0001) (0. 000 (0.0020)
9)
C2 ID 10-220 5.000 5.012 5.030
60-220 (0. 1968) (0. 1973) (0.198 0)
C1 OD 10-30 4.9 88 4.996 4.978
60- 30 (0. 1964) (0. 1967) (0.1960)
0.004 0.024 0.052
(0.0001) (0. 0009) (0.0020)
C3 ID 10-210 5.000 5.012 5.030
60-210 (0. 1968) (0. 1980) (0.197 3)
D1 OD 10-230 4.988 4.996 4.978
60-230 (0. 1964) (0. 1967) (0.1960)
0.004 0.024 0.052
(0.0001) (0. 0009) (0.0020)
D2 ID 10-220 5.000 5.012 5.030
60-220 (0. 1968) (0. 1973) (0.198 0)

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MFR LIMITS IN-SERVICE WEAR LIMITS


MATING MAX
IPL ASSEMBLY DIMENSION ALLOWABLE
LOC FIGURE DIMENSION CLEARANCE LIMITS CLEARANCES
NO. AND millimeters millimeters millimeters millimeters
ITEM NO. (inches) (inches) (inches) (inches)
MIN MAX MIN MAX MIN MAX
D1 OD 10-230 6.336 6.345 6.323
60-230 (0. 2494) (0. 2498) (0.2489)
0.005 0.029 0.063
(0.0002) (0. 0011) (0. 0025)
D3 ID 10-240 6.350 6.365 6.386
60-240 (0. 2500) (0. 2506) (0.251 4)
E1 0D 10-30 4.988 4.996 4.978
60-30 (0. 1964) (0. 1967) (0.1960)
0.004 0.024 0.052
(0.0001) (0. 0009) (0.0020)
E2 ID 10-250 5.000 5.012 5.030
60-250 (0. 1968) (0. 1973) (0.198 0)
E1 0D 10-30 4.988 4.996 4.978
60-30 (0. 1964) (0. 1967) (0.1960)
0.004 0.024 0.052
(0.0001) (0. 0009) (0.0020)
E3 ID 10-290 5.000 5.012 5.030
60-290 (0. 1968) (0. 1973) (0.198 0)
Fits and Clearances Table
TABLE 3

NOTE : See FIGURE 52-31-12-991-036-A.


MFR LIMITS IN-SERVICE WEAR LIMITS
MATING MAX
IPL ASSEMBLY DIMENSION ALLOWABLE
LOC FIGURE DIMENSION CLEARANCE LIMITS CLEARANCES
NO. AND millimeters millimeters millimeters millimeters
ITEM NO. (inches) (inches) (inches) (inches)
MIN MAX MIN MAX MIN MAX
A1 OD HINGE 10.857 10.900 10.400
PIN (0.4274) (0.4291) (0.4094)

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MFR LIMITS IN-SERVICE WEAR LIMITS


MATING MAX
IPL ASSEMBLY DIMENSION ALLOWABLE
LOC FIGURE DIMENSION CLEARANCE LIMITS CLEARANCES
NO. AND millimeters millimeters millimeters millimeters
ITEM NO. (inches) (inches) (inches) (inches)
MIN MAX MIN MAX MIN MAX
0.300 0.386 1.100
(0.0118) (0.0152) (0.0433)
A2 ID 54-30 11.200 11.243 11.500
54-50 (0.4426) (0.4426) (0.4528)
54-70
54-73
54-76
54-80
54-100
PRE SB 52-1003
A1 OD HINGE 9.864 9.900 9.400
PIN (0.3883) (0.3898) (0.3701)
0.300 0.379 1.100
(0.0118) (0.0149) (0.0433)
A2 ID 4-30A, 10.200 10.234 10.500
50A (0.4016) (0.4033) (0.4134)
4-70A,
73A
4-80A,
76A
4-100A
POST SB 52-1003
A1 OD HINGE 10.857 10.900 10.400
PIN (0.4274) (0.4291) (0.4094)
0.300 0.386 1.100
(0.0118) (0.0152) (0.0433)
A2 ID 4-30B,50B11.200 11.243 11.500
4-70B,73B
(0.4426) (0.4426) (0.4528)
4-76A,80B
4-100B
Fits and Clearances Table
TABLE 4

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F_CM_523112_1_0330101_01_00

Handle Mechanism Installation


FIGURE-52-31-12-991-033-A01

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F_CM_523112_1_0340101_01_00

Bearing Installation
FIGURE-52-31-12-991-034-A01

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NV6 52 31 12 0 xxxx 00

F_CM_523112_1_0350101_01_00

Flap Mechanism Assy


FIGURE-52-31-12-991-035-A01

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FR24A B
A

FR28

SECTION
B−B
TYPICAL

HINGE PIN A1 A2 BUSH HINGE PIN

F_CM_523112_1_0360101_01_00

Door Hinge Assy


FIGURE-52-31-12-991-036-A01

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TASK 52-31-12-820-808-A01
Nonstandard Torque Value Table
1. Nonstandard Torque Value Table
IPL FIG - Designation Nonstandard Torque Values
Item No. m.daN Ibf.in.
8-230 Nut 0.60 to 0.70 53.10 to 62.00
8-160 Nut 0.13 to 0.17 11.50 to 15.00
Nonstandard Torque Value Table
TABLE 1

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SPECIAL TOOLS,FIXTURES,EQUIPMENT AND CONSUMABLES

**For PN’s ALL

TASK 52-31-12-940-809-A01
Special Tools, Fixtures and Equipment
1. Special Tools, Fixtures and Equipment List
A. For the tool set for the replacement of the bushes of the hinge assemblies see FIGURE
52-31-12-991-037-A.
B. For the special tools see TABLE 1.
SUPPLIERS CODE
PART No. DESCRIPTION OR NAME AND WHERE USED TID
ADDRESS
98A52307590000 Adjustment Gage TASK
52-31-12-800-803-
A01
355M03210000 Check Doors Tool TASK
52-31-12-700-801-
A01
355M03213000 Cable Loom TASK
52-31-12-700-801-
A01
355M03214000 Extension Cable Loom TASK
52-31-12-700-801-
A01
98D52307525000 Adjustment Tool - Cargo FAPE3 TASK
Doors 52-31-12-800-805-
A01
98D52307525100 Rigging Pin FAPE3 TASK
52-31-12-800-805-
A01
98D52307525200 Rigging Pin FAPE3 TASK
52-31-12-800-805-
A01
Special Tools, Fixtures and Equipment
TABLE 1

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BOLT NUT 1 BUSH BOLT NUT 2 BUSH

REMOVAL OF THE BUSHES INSTALLATION OF THE BUSHES

THREAD
SECTION M8x1 DIA. X
A−A A
DIA. Y
AF 6.0
(0.236) A 3.0
(0.12)
40.0
15.0
(1.57)
(0.59)

25.0
(0.98)
65.0
(2.56)
110.0
(4.33)

NUT 1 NUT 2
THREAD THREAD
M8x1 M8x1

AF 17.0 AF 17.0
(0.67) (0.67)

5.0
15.0
(0.20)
(0.60)
15.0 DIA. Z
(0.60)
NOTE: DIMENSIONS IN MILLIMETERS (INCHES)

INNER DIA. OF BUSHES BOLT−DIA. X BOLT−DIA. Y NUT 2−DIA. Z


10.200 TO 10.243 10.0 TO 10.1 13.0 TO 13.1 13.0 TO 13.1
(0.4016 TO 0.4033) (0.358 TO 0.398) (0.476 TO 0.516) (0.476 TO 0.516)
11.200 TO 11.243 11.0 TO 11.1 13.0 TO 13.1 13.0 TO 13.1
(0.4409 TO 0.4426) (0.397 TO 0.437) (0.476 TO 0.516) (0.476 TO 0.516)

F_CM_523112_1_0370101_01_00

Tool Set for the Replacement of the Bushes of the Hinge Assemblies
FIGURE-52-31-12-991-037-A01

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STORAGE INCLUDING TRANSPORTATION

**For PN’s ALL

TASK 52-31-12-550-801-A01
Storage
1. Reason for the Job
A. Self explanatory.
2. Procedure

Subtask 52-31-12-620-001-A01
A. Preservation
(1) Make sure that you do the preservation procedure before you put the component in its
packing. The preservation procedure is given in the MIL-P-116 and/or MIL-P-25690A
Specifications.

Subtask 52-31-12-530-001-A01
B. Packing
(1) Put the component in its initial container. Use the initial material for the protection of the
component.
(2) If the initial container is not available:
(a) Refer to DESCRIPTION AND OPERATION for the dimensions and the weight of the
component.
(b) Refer to ATA Specification 300. Use only approved materials for the protection of the
component.

Subtask 52-31-12-550-001-A01
C. Identification Label
(1) Put the identification labels on the component and on the outside of the container. Make
sure that you can read the labels easily.
(2) The identification labels must have all the related data of the component.
(3) The component is not approved for installation, if there is no identification label attached
to it.

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Subtask 52-31-12-550-002-A01
D. Storage

CAUTION : DO NOT KEEP THE CONTAINER NEAR FLUIDS THAT CAN CAUSE
CORROSION OR DAMAGE AND DO NOT KEEP IT NEAR SOURCES THAT
MAKE OZONE OR HEAT.

CAUTION : MAKE SURE THAT THERE IS NOT TOO MUCH WEIGHT ON THE
CONTAINER IF YOU USE THE STACK STORAGE METHOD. TOO MUCH
WEIGHT ON THE CONTAINER CAN CAUSE DAMAGE TO THE
COMPONENT.

CAUTION : DO NOT KEEP THE COMPONENTS WITH RUBBER PARTS AT MORE


THAN + 20 DEG.C (+ 68 DEG.F).
(1) Keep the container in a clean, dry room with a good supply of air.
(2) If components do not have rubber parts, keep the temperature of the room to between +18
and +28 deg.C (+64 and 82 deg.F). We recommend +18 deg.C (+64 deg.F).
(3) Keep the relative humidity to between 25 and 65 %.
(4) Put the containers where you can clearly read the identification label.

Subtask 52-31-12-550-003-A01
E. Condition Check and Functional Test
(1) Examine the condition and functional test of the component at specified times.

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ILLUSTRATED PARTS LIST

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INTRODUCTION

**For PN’s ALL

TASK 52-31-12-872-801-A01
Introduction Illustrated Parts List (IPL)
1. General
A. The procedure recommended for finding a part number, or details of a part are in paragraph 2
of this introduction.
B. The IPL contains:
- illustrations that show an exploded view of the parts,
- the related detailed Parts Lists.
C. The IPL is used to identify, to get, keep and issue replacement aircraft parts and units.
D. AIRBUS S.A.S. has no responsibility for parts and/or units deleted or revised as a result if
airline initiated modifications are included.
E. Part numbers shown in this document are written to Air Transport Association of America
(ATA) Specification ISPEC 2200.
F. Illustrations are applicable to more than one customer.
G. In the Detailed Parts List, each figure has its own page numbering system that starts at zero.
2. How to use the IPL
A. To find a Part Number (P/N) in a Figure or Illustration you can either:
- Enter the PN in the SEARCH tool within the AirN@v / Workshop. This will show you the
Figure or Figures where this appears. Click on your chosen Fig/Item number to go open the
Figure.
- Or refer to the Alph/Numeric Parts List and find the PN. In the Fig/Item column it will
show you all the figures where this PN exists, and the Item number. Click one of these to
open the Figure.
3. Plan of the IPL
A. Indenture System of the Detailed Parts List
(1) The indenture system shows how parts and assemblies relate to their next higher
assemblies (NHA) as follows:
1234567
Assembly
Attaching parts for assembly
.Detail parts for assembly
.Sub-assembly
..Detailed parts for sub-assembly
..Sub-sub-assembly

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...Detailed parts for sub-sub-assembly.


B. AIRBUS Part -- Numbering System
(1) The example that follows shows the identification of a part/assembly:
Basic Part Number L 57 4 6 0200 000 00
DRAWING NUMBER PARTS LIST DATA
AIRBUS Part -- Numbering System
TABLE 1

(1) L Aircraft A = AIRBUS A310/A300/A300-600 Aircraft


D = AIRBUS A320 Aircraft
F = AIRBUS A340 Aircraft
L = AIRBUS A380 Aircraft
NOTE: Initial aircraft type the part assembly was first used
on.
(2) 57 ATA Chapter Design and Manufacturing requirements of the above
breakdown will not always be the same as those in the
ATA Specification and the IPL.
(3) 4 ATA Section Changes with the ATA Chapter.
(4) 6 Drawing Responsibility The Engineering Department that is responsible for the
Design.
(5) 0200 Drawing Number The Drawing number.
(6) 000 Part or Assembly Part/assembly number.
(7) 00 Technical Specification Manufacturing or spares requirements suffix.
AIRBUS Part -- Numbering System
TABLE 2

C. Suffixes
SUFFIXES DEFINITION REMARKS
00 and 40 to 49 Production Part to drawing
The same as the Production Part.
01 to 39 Production Part not to drawing
50 Spare Part to drawing Spare part is not the same as the
51 to 59 Spare Part not to drawing Production Part
60 to 89 Spare Part not to drawing and not Number for Product Support
storable Breakout, but not for Production
99 Spare Part to drawing and not
storable
90 to 94 Specific Part for Repair Kits

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SUFFIXES DEFINITION REMARKS


95 to 98 Specific Part for Service Bulletin Kits
Suffixes
TABLE 3

D. D. Detailed composition for an IPL


Column 1 Column 2 Column 3 Column 4 Column 5
FIG-ITEM PART NUMBER 1234567 NOMENTLATURE USAGE UNIT
FROM TO PER
ASSY
1 -- 1A L5217605100000 ARM ASSY-SUPPORT EFF//NHA RF
1 -- 2A L5217605100100 ARM ASSY-SUPPORT EFF//NHA RF
10A L5217605100100 .SUPPORT ASSY (LH) ) (V2D671) 1
SEE 52-10-50-02 FOR DET
20A L5217605500300 .SUPPORT ASSY (RH) (V2D671) 1
SEE 52-10-50-02 FOR DET
*** L5217605501100 .SUPPORT ASSY (V2D671) SPARE
30A L5217609020000 .SHEET-BONDING (V2D671) 2
40A ABS0114T3-1 .BOLT V2D671) 18
50A NAS1149C0363R .WASHER (V80205) 21
60A L9247100502400 .STRAP-BONDING (V2D671) 3
70A L9247100500400 .STRAP-BONDING (V2D671) 1
80A L9247100501400 .STRAP-BONDING (V2D671) 1
90A L5217608620000 .BRACKET-DOOR (V2D671) 1
100A ABS0114T5-25 .BOLT (V2D671) 1
110A L5217608720000 .WASHER-TOOTHED (V2D671) 2
120A NAS1149C0532R .WASHER (V80205) 1
130A NAS1291C5M .NUT (V80205) 1
OPT TO H42-5 (V15653)
OPT TO PLH55M (VF0224)
OPT TO VN300D054
(V92215)
140A L5217605600000 .BRACKET ASSY (V2D671) 2
*** L5217605600200 .BRACKET ASSY (V2D671) SPARE
145A L5217605620000 ..BRACKET (V2D671) EFF/NHA 1

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Column 1 Column 2 Column 3 Column 4 Column 5


USED WITH L5217605600000
*** L5217605620200 ..BRACKET (V2D671) SPARE
150A MS21209F4-15 ..INSERT (V96906) EFF/NHA 1
USED WITH L5217605600000
160A L5217607600000 .BUMPER ASSY (LH) (V2D671) 1
170A L5217607600100 .BUMPER ASSY (RH) (V2D671) 1
180A L5217607800000 ..BRACKET ASSY (LH) (V2D671) 1
190A L5217607800100 ..BRACKET ASSY (RH) (V2D671) 1
200A L5217607820000 ...BRACKET (LH) (V2D671) 1
210A L5217607820100 ...BRACKET (RH) (V2D671) 1
220A D5237111620400 ...BUSHING-SHOULDERED (V2D671) 1
230A L5217608000000 ..STOP ASSY (V2D671) 1
240A L5217608120000 ...STOP (V2D671) 1
250A L5217608220000 ...SUPPORT (V2D671) 1
260A ABS0114T5-15 ..BOLT (V2D671) 1
270A NAS1291C5M ..NUT (V80205) 1
OPT TO H42-5 (V15653)
OPT TO PLH55M (VF0224)
OPT TO VN300D054
(V92215)
Detailed composition for an IPL
TABLE 4

(1) Help for the IPL-Page example


Column 1 Figure Number The figure number refers to its
related illustration. Modifications and
system variants can cause a different
figure. It will be added with a
sequential alpha-suffix, e.g. modified
versions of Figure 1 would be Figure
1A then Figure 1B and so on.
Non-Illustrated Parts The dash before an item number
shows it is not illustrated.
Item Number Initially, only every tenth number is
used for item numbers so that other
items can be added later.

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Column 2 AIRBUS Part AIRBUS manufactured parts e. g.


L5217605600000
Standard Part A standard part such as AN, MS,
NAS ...., is not given a supplier code.
Column 3 See XX-XX-XX-XX for DET or NHA Identifies correctly:
- the location of the full breakdown
of a sub-assembly in the IPL
- the location of the NHA of the item
in the IPL.
Usage From To In the Usage From To field the
statement ”EFF//NHA” related to
an NHA. At the same time in the
Nomenclature Field under the
description of the Part A Statement
”Used With ***” will state the NHA
PNR.
Symmetrical Parts LH or RH identifies the left hand or
right hand position of the part. If a
part is only on one assembly, (LH
side) or (RH side) follows its name.
VENDOR CODE A supplier code is given to the parts
manufactured by firms other then
AIRBUS.
Non-Procurable Item (NP) Identifies an item that is not
supplied.
Column 4 Usage From To In the Usage From To field the
statement ”EFF//NHA” related to
an NHA. At the same time in the
Nomenclature Field under the
description of the Part A Statement
”Used With ***” will state the NHA
PNR.
Column 5 Quantity The number in the Units Per Assy
column shows the quantity of parts
used for each NHA or installation.
AR = as required
RF = reference (quantity shown in
the NHA figure).
Help for the IPL-Page example
TABLE 5

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E. Other Notes
(1) ORDER OVRLGTH MPN XXXXXXXXXX
- Identifies a part number with more than fifteen characters that cannot fit in the part
number column.
(2) SB XX-XXX
- Identifies the Service Bulletin (SB) which adds to or changes the Detailed Parts List.
When the SB number shown in the name column is related to an AIRWORTHINESS
DIRECTIVE (AD), the letters AD and its number are shown in parenthesis. Also they
will follow the SB number, for example: PRE SB XX XXX (AD XXXX), POST SB XX
XXX (AD XXXX), ADDED by SB XX XXX (AD XXXX), DELETED BY SB XX XXX
(AD XXX), etc.
(3) SEL FROM
- Identifies a group of alternative parts from which you can take the necessary ones.
(4) OVERSIZE/UNDERSIZE
- Identifies a part as oversize or undersize.
(5) OPT TO
- Identifies an optional part that is fully interchangeable with the initial part.
(6) ALT FROM PN XXXXXXXXXX
- Identifies an alternate part number (this is a part that is fully interchangeable with the
initial part after it has had a change(s)).
(7) BUY PN XXXXXXXXXX
- Identifies the replacement part for the part in the part number column.
(8) LM = LOCAL MANUFACTURE
- Identifies the part number of the basic material (e.g. for seals, hinge strips, extrusion
etc...) from which the part in the part number column is manufactured.
- Identifies the unit of measurement followed by the dimensions or quantity.
(9) SEE CMM OR ACMM
- Refer to the Component Maintenance Manual or Abbreviated Component Maintenance
Manual for the part listed in the Detailed Parts List.
(10) MADE FROM JXXXX, MADE BY VXXXXX, MM XXX
- Identifies a part that is made from bulk material e.g. seals extrusions etc. and, if
necessary, the unit of measurement and quantity.
(11) USED ON MPN
- Identifies the NHA for a part in the part number column. This is used when the NHA
is not clear from the Usage Code (almost the same assemblies with details that are not
the same but have a single breakdown).

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(12) VENDOR CODE


(a) These codes agree with the current issue of the Manufacturers Cataloging Handbook
H4/HB:
- Federal Supply Code for Manufacturing (FSCM) or Commercial and Government
Entity (CAGE) code (United States and Canada only).
- NATO Supply Code for Manufacturers (NSCM) codes (does not include United
States and Canada)
(b) The letter ’V’ comes before the vendors code. For suppliers with no official code,
AIRBUS has given a provisional code. These codes are identified in the supplier table
by the information ”DUMMY CODE”.

NOTE : Suppliers who manufacture parts for which AIRBUS S.A.S. has an exclusive
sale right are not given a vendor code.
- AIRBUS standard parts (Prefix DAN, NSA etc...) are given the supplier code of
the seller of the parts. If there is more than one seller, a dummy supplier code
VT0000 is assigned to the related P/N. In this case, the additional cross-
reference table gives, for each P/N the various supplier codes and their own P/N
if applicable.

NOTE : All relevant Supplier Codes are shown in the ’Vendors Name and Code
List’, which is a part of the IPL INTRO.

IPL INTRO
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VENDOR LIST

CODE NAME AND ADDRESS


V00624 EATON AEROSPACE/300 SOUTH EAST AVENUE/MI 49203-1972/JACKSON/USA
V00779 TYCO ELECTRONICS CORPORATION/2800 FULLING MILL RD BLDG-38/PA
17057-3142/MIDDLETOWN/USA
V01673 AIRDROME PARTS CO/3251 AIRPORT WAY/CA 90801/1867/LONG BEACH/USA
V04348 LAWRENCE ENGINEERING AND SUPPLY INC/”500 SO/ FLOWER ST, POB
30”/CA-91503/BURBANK/USA
V04795 HONEYWELL INTERNATIONAL INC/DIV HARDWARE PRODUCT GROUP/875W
ELLIOT RD SUITE 106/AZ-85284/TEMPE/USA
V06324 GLENAIR INC/1211 AIR WAY/CA 91201-2497/GLENDALE/USA
V06329 ASC INTERNATIONAL INCORPORATED/1227 CORPORATE DR
WEST/TX-76005/ARLINGTON/USA
V06383 PANDUIT CORP/17301 RIDGELAND/IL 60477-3048/TINLEY PARK/USA
V08748 ELDEC CORPORATION/16700 13TH AVE WEST/WA 98046/LYNNWOOD/USA
V09455 RBC TRANSPORT DYNAMICS CORP/3131 SEGERSTROM AVENUE/CA
92702-1953/1953/SANTA ANA/USA
V10630 ANILLO INDUSTRIES INC/2090 N GLASSELL/CA 92667/ORANGE/USA
V11815 TEXTRON INC/PO BOX 1224 E WARNER AVE/CA 92707-0157/USA
V13899 HYDRO FITTING MFG CORP/733 E EDNA PLACE/CA 91722-3246/PO BOX
1558/COVINA/USA
V14283 AMPHENOL AEROSPACE/7077 CONSOLIDATED WAY/CA 92121/SAN DIEGO/USA
V15653 KAYNAR TECHNOLOGIES INC/KAYNAR DIV/800 S STATE COLLEGE BLVD/CA
92631/FULLERTON/USA
V17140 AEROSPACE PRODUCTS COMPAGNY/123 N.PINE
STREET/IN-46206/INDIANAPOLIS/USA
V1BGN6 BANNER DISTRIBUTION/4867 SOUTH 6200 WEST/UT-84118/WEST VALLEY
CITY/USA
V1ER65 3-V FASTENERS/1651 B.MARKET STREET/CA-91720/CORONA/USA
V1NVY1 THE MEXMIL COMPANY/2865 SOUTH PULLMAN STREET/92705/SANTA ANA/USA
V1V757 WESCO AIRCRAFT HARDWARE CORP/27727 AVE
SCOTT/91355/VALENCIA,CA/USA
V27238 BRISTOL INDUSTRIES/630 EAST LAMBERT ROAD/CA 92821-4119/USA
V32664 AEROMETALS INC/11362 MONIER PARK PL BLDG 3B/CA 95742/RANCHO
CORDOVA/USA

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CODE NAME AND ADDRESS


V50294 NEW HAMPSHIRE BALL BEARINGS INC/PO BOX 9700 INDEPENDENCE AVE/CA
91311-4373/USA
V50632 KAMATICS CORP/SUB OF KAMAN CORP/1330 BLUE HILLS AVENUE/CT
06002-1304/3/BLOOMFIELD/USA
V52828 REPUBLIC FASTENER MFG CORP/1300 RANCHO CONEJO BLVD/CA
91320-1405/NEWBURY PARK/USA
V56563 ALATEC PRODUCTS INC/21123 NORDHOFF ST/CA
91311-2344/2344/CHATSWORTH/USA
V56878 SPS TECHNOLOGIES INC/AEROSPACE AND INDUSTRIAL PRODUCTS
DIV/HIGHLAND AVENUE/PA 19046-2299/JENKINTOWN/USA
V57336 STEWARD INDUSTRIES INC/5210 14TH AVENUE NW/WA
98107-3729/SEATTLE/USA
V57983 GREER INDUSTRIES INC/2659 GRAVEL STREET/TX 76117-0249/14249/FORT
WORTH/USA
V59659 REMTEK CORP/46107 LANDING PKY/CA 94538-6407/FREMONT/USA
V59730 THOMAS AND BETTS CORP/HWY 218 S/IA 52240/IOWA CITY/USA
V5N982 BURBANK AIRCRAFT SUPPLY INC/2525 W 190TH
ST/CA-90504-6002/TORRANCE/USA
V60119 THE MONADNOCK COMPANY/18301 E.ARENTH AVE/CA-91749/CITY OF
INDUSTRY/USA
V60996 AERO FASTENER INC/507 300 UNION ST/01085/WESTFIELD,MA/USA
V69289 ORKAL INDUSTRIES LLC/333 WESTBURY AVE/11514/CARLE PLACE,NY/USA
V70347 AMERICAN AVIATION/180 VARICK STREET/NY-10014/NEW YORK/USA
V71286 FAIRCHILD CORP/CAMLOC PRODUCTS DIV FAIRCHILD FASTENER GROUP/3012
W LOMITA BLVD/CA 90505/TORRANCE/USA
V72962 HARVARD INDUSTRIES INC/PO BOX 3 WERNER WAY SUITE 210/NJ 08833/USA
V73134 ROLLER BEARING CO OF AMERICA INC/HEIM BEARINGS DIV/60 ROUND HILL
ROAD/CT 06430-0430/430/FAIRFIELD/USA
V73197 HI-SHEAR CORP/PO BOX 2600 SKYPARK DR/CA 90505/USA
V75237 KAYNAR TECHNOLOGIES INC/MICRODOT DIV/190 W CROWTHER AVE/CA
92670/PLACENTIA/USA
V77445 UNITED TECHNOLOGIES CORP PRATT AND WHITNEY/400 MAIN STREET/CT
06108/EAST HARTFORD/USA
V77896 REXNORD INC BEARING OPN/2400 CURTIS ST/IL 60515-4005/DOWNERS
GROVE/USA

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CODE NAME AND ADDRESS


V80205 NATIONAL AEROSPACE STANDARDS/(STANDARDISATION OFFICE.REFER TO
OPT VENDORS)/1725 DE SALES N W/WA-20036/WASHINGTON/USA
V80539 SPS TECHNOLOGIES INC AEROSPACE INDUSTRIAL PROD/2701 S HARBOR
BLVD/CA 92702-1259/1259/SANTA ANA/USA
V81343 SOCIETY OF AUTOMOTIVE ENGINEERS INC/(STANDARDISATION OFFICE.REFER
TO OPT VENDORS)/400 COMMONWEALTH DR/PA
15096-0001/WARRENDALE/USA
V81349 MILITARY SPECIFICATIONS/(STANDARDISATION OFFICE.REFER TO OPT
VENDORS)
V81482 SIMMONDS PRECISION PRODUCTS INC/CO-OPERATIVE INDUSTRIES DIV/100
OAKDALE RD/NJ 07930/CHESTER/USA
V83324 REXNORD INC ROSAN DIV/3130 W HARWARD STREET/CA 92799/25225/SANTA
ANA/USA
V84114 AMERICAN STEEL CO/103 PARK AVENUE/PA-16117/ELLWOOD CITY/USA
V84971 KIRKHILL TA CO/DIV TA AEROSPACE/28065 FRANKLIN PARKWAY/CA
91380-9031/VALENCIA/USA
V88044 AERONAUTICAL STANDARDS GROUP,DEPT OF NAVY AND
AIR/FORCE(STANDARDISATION OFFICE.REFER TO OPT
VENDORS)/MA-89536/SILVER SPRINGS/USA
V8K160 UNIREX INC/9310 EAST 37TH SREET NORTH/KS-67226/WICHITA/USA
V8Z507 CALIFORNIA SCREW PRODUCTS CORP/14957 GWENCHRIS
AVENUE/CA-90723/PARAMOUNT/USA
V92215 FAIRCHILD FASTENERSS INC/PO BOX 3000 W LOMITA BLVD/CA 90505-5103/USA
V92595 AUTOMATIC SCREW MACHINE/709 2ND AVENUE S.E/AL-35602/DECATURE/USA
V96906 MILITARY STANDARDS PROMULGATED/(STANDARDISATION OFFICE.REFER TO
OPT VENDORS)/1321 FOURTEENTH STREET,N.W/WA-20005/WASHINGTON
D.C/USA
V97393 SHUR-LOK CORPORATION/2541 WHITE ROAD/CA 92713/19584/IRVINE/USA
V97464 INDUSTRIAL RETAINING RING CO/57 CORDIER ST/NJ-07111/IRVINGTON, NJ/USA
V97613 SARGENT TECHNOLOGIES INC/KAHR BEARING DIV SUB OF DOVER CORP/5675 W
BURLINGAME RD/AZ 85743/TUCSON/USA
VB0014 ADB NV/585 LEUVENSESTEENWEG/1930/ZAVENTEN/BEL
VB0128 SONACA SA PARC INDUSTRIEL/5 ROUTE NATIONALE/6200/GOSSELIES/BEL
VC0008 HUEBNER GMBH/AGATHOFSTRASSE 15/34123/KASSEL/GER
VC0259 PANDUIT GMBH/STEINMUEHL STRASSE 14/61352/BAD HOMBURG/GER

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CODE NAME AND ADDRESS


VC0308 PARKER-PRAEDIFA GMBH/STUIFEN STRASSE 55/74385/POSTFACH
40/PLEIDELSHEIM/GER
VC0474 ILLBRUCK GMBH/BURSCHEIDER STRASSE 454/51381/LEVERKUSEN/GER
VC1711 THEYSON FRIEDRICH/JF KENNEDY STRASSE 48/38228/SALZGITTER/GER
VC1776 BOYSEN GMBH/STAHLGRUBERRING 49/81829/POSTFACH
820109/MUENCHEN/GER
VC3471 GLENAIR ELECTRIC GMBH/HOLZWEG 32A/61440/POSTFACH
4147/OBERURSEL/GER
VC3753 WULFMEYER RUDOLF AIRCRAFT INTERIOR GMBH & CO. KG/FRANKENRING
15/170263/LANGENHAGEN/GER
VC3898 EUFA FASTENER GMBH/OTTO-HAHN-STRASSE.10/71083/HERRENBERG/GER
VC4293 ALCOA FASTENING SYSTEMS/FAIRCHILD FASTENERS EUR.-VSD GMBH/STEVEN
3/101320/31135/HILDESHEIM/GER
VC4344 FROELICH GMBH/FRIEDRICH-EBERT-STR.209/37520/OSTERODE/D
VC5543 INTERTURBINE LOGISTIK GMBH/KISDORFER WEG
36-38/24568/KALTENKIRCHEN/D
VC5729 HONEYWELL HPG/LADEMANNBOGEN 128/22339/HAMBURG,/D
VC7009 DUDEINS AEROSPACE GMBH/HOEKERWEG 270/40231/DUESSELDORF/GER
VC7100 ICORE INTERNATIONAL GMBH/FRIEDBERGER STRASSE 2/61350/BAD
HOMBURG/GER
VC7239 NMB MINEBA GMBH/SIEMENSTRASSE 30/63225/LANGEN/GER
VC7839 ROSWITHA WILDE TRADING/HOEHERWEG 270/40231/DUESSELDORF/D
VD0510 GUSTAV HENNING KG/AM MEILENSTEIN/34431/POSTFACH 126/MARSBERG/GER
VD0680 FAIRCHILD FATENERS EUROPE/CAMLOC GMBH/INDUSTRIES STRASSE
6/65779/POSTFACH 180/KELKHEIM/GER
VD1283 HUCK INTERNATIONAL GMBH/AN DER UNTEREN SOESE
26/37520/OSTERODE/GER
VD1973 RAYCHEM GMBH/HAIDGRABEN 6/85521/OTTOBRUNN/GER
VD2480 FREUDENBERG CARL/HOENER WEG 2-4/69469/WEINHEIM/GER
VD2504 M-G SILIKON GMBH/ROBERT BOSCH STRASSE 17/88131/LINDAU/GER
VD3279 FRANKENJURA INDUSTRIE GMBH.FLUGWERKLAGER/GARTENHAEUSER WEG
19/91462/DACHSBACH/GER
VD8090 SEEGER ORBIS GMBH/WIESBADENER STRASSE 243-247/61462/POSTFACH
1460/KOENIGSTEIN/GER

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CODE NAME AND ADDRESS


VD8286 DIN DEUTSCHES INSTITUT FUER NORMUNG E V/(STANDARDISATION OFFICE
REFER TO OPT VENDORS)/KAMEKE STRASSE 2-8/50672/KOELN/GER
VD8442 NORMENSTELLE LUFTFAHRT/(STANDARDISATION OFFICE.REFER TO OPT
VENDORS)/DREIMORGEN STRASSE 8/70771/LEINFELDEN ECHTERDINGEN/GER
VD8518 DEUTSCHE AEROSPACE AIRBUS GMBH/KREETSLAG 10/POSTFACH
950109/21129/HAMBURG/GER
VD8527 HELLERMANN PAUL GMBH/SIEMENS STRASSE 5/25421/PINNEBERG/GER
VD8913 TELEFLEX GMBH TRANSPORTANLAGEN/HOESELER STRASSE
38/42579/HEILIGENHAUS/GER
VD9728 BOELLHOFF UND CO GMBH UND CO KG/ARCHIMEDES STRASSE
1-4/33649/POSTFACH 140240/BIELEFELD/GER
VF0095 ATELIERS DE LA HAUTE-GARONNE ETS AURIOL/ZI DE
FLOURENS/31130/BALMA/FR
VF0188 BLANC AERO INDUSTRIES/193,RUE DEN BERCY,TOUR GAMMA A/75582/PARIS
CEDEX.12/FR
VF0189 MESSIER-DOWTY SA/ZONE AERONAUTIQUE LOUIS BREGUET/78142/VELIZY
VILLACOUBLAY/FR
VF0215 ESPA.SA/2 R DE BALZAC/75008/PARIS/FR
VF0222 SKF AEROSPACE FRANCE/1 AVENUE MARC SEGUIN/26241/BP 29/ST VALLIER
CEDEX/FR
VF0224 SIMMONDS SA/9 RUE DES CRESSONNIERES/72110/ST COSME EN VAIRAIS/FR
VF0225 SOURIAU/9 RUE DE LA PORTE DE BUC/78000/VERSAILLES/FR
VF0229 LJF GROUPE HUTCHINSON/2 R DE BALZAC/75008/PARIS 8/FR
VF0234 ADR LES APPLICATIONS DU ROULEMENT/CHEMIN DES PRES/77810/BP
3/THOMERY/FR
VF0274 ESPA SA/RUE JEAN NICOT ZI/77170/BRIE COMTE ROBERT/FR
VF0276 DUNLOP/RUE ANDRE DUROUCHEZ ESPACE INDUSTRIEL NORD/80015/BP
1561/AMIENS CEDEX 2/FR
VF0280 TELEFLEX SYNERAVIA/15 A 19 RUE D’ANTONY, Z.I. SILIC/94152/RUNGIS
CEDEX/FR
VF0296 THALES AVIONICS ELECTRICAL SYSTEMS/3 RUE EMILE ZOLA/60110/MERU/FR
VF0355 CAILLAU SARL/28 RUE ERNEST RENAN/92134/BP 82/ISSY LES MOULINEAUX
CEDEX/FR
VF0394 AIR-LB STE SA/240 RUE GABRIEL PERI/92700/COLOMBES/FR
VF0422 INTERTECHNIQUE/CIRCULATION DU CARBURANT/ZI DES GATINES 61 R PIERRE
CURIE/F-42230/PLAISIR/FR

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CODE NAME AND ADDRESS


VF0434 D M G DECOLLETAGE GENERAL MODERNE/1 RUE GERBIER/75011/ PARIS/FR
VF0564 PLASTIC OMNIUM SA/3 RUE DU PARC/92305/LEVALLOIS-PERRET/FR
VF0582 SUPERFLEXIT SA/58 BOULEVARD GALLIENI/92130/ISSY LES MOULINEAUX/FR
VF1983 DEUTSCH CIE SA/17 RUE LAVOISIER/27091/117/EVREUX CEDEX 9/FR
VF2094 S N E P SA/ZI DE SURVAURE/42602/84/MONTBRISSON CEDEX/FR
VF2538 JEHIER SA/BP 29.ROUTE DE SAINT-LEZIN/49120/CHEMILLE/FR
VF2693 LEGRAND SA/128 AVENUE DE LATTRE DE TASSIGNY/87000/LIMOGES/FR
VF3132 ITT COMPOSANTS ET INSTRUMENTS DIV CONN CANNON/157 RUE DES
BLAINS/92220/BAGNEUX/FR
VF3341 HELLERMANNTYTON CABLE MANAGEMENT PRODUCTS/MINIPARC DU MANET/2
R DES HETRES/78190/TRAPPES/FR
VF4250 CONNECTRAL SA/29 RUE DES BAS ROGERS/92150/SURESNES/FR
VF5442 EADS NORMALISATION STANDARD ASN/REFER TO OPT VENDORS/37
BOULEVARD DE MONTMORENCY/75781/PARIS/FR
VF6101 AERAZUR /DIV EQUIPEMENTS AERONAUTIQUES SA/2 R MAURICE
MALLET/92137/ISSY LES MOULINEAUX CEDEX/FR
VF6162 AMPHENOL SOCAPEX/948 PROMENADE DE L’ARVE/74311/THYEZ CEDEX/FR
VF6167 HUCK FRANCE SA/US PAR VIGNY/95450/CLOS D’ASSEVILLE/FR
VF6220 RAYCHEM SA/2 BD DU MOULIN A VENT/95800/CERGY ST CHRISTOPHE/FR
VF6909 JANSSENS - DURCO SA/RTE ST NAMERT ZI DE
MAINGOURNOIS/28130/MAINTENON/FR
VF7395 DECOUPAGE INDUSTRIEL DE PRECISION SARL/ZI DE
FERRIERES/45210/FERRIERES EN GATINAIS/FR
VF7411 MECAERO SA/BLVD DU GRAND CASTAING/31120/PORTET SUR GARONNE/FR
VF7756 NORMAERO SARL/270 RUE DE L’ABBAYE/82000/MONTAUBAN/FR
VF8226 STACEM/Z.I.DE KEROVEL/56390/GRANDCHAMP/FR
VF8612 MATRIX SC FRANCE/29 CHS JULES CESAR/95300/CERGY PONTOISE CEDEX/FR
VF8982 SA G.ESTEVE/8 RUE CLAUDE GONIN ZI DE MONTAUDRAN/31400/TOULOUSE/FR
VF9211 L,HOTELLIER/4 RUE HENRI POINCARE/92167/ANTONY CEDEX/FR
VFAPE3 AIRBUS SAS (FOR ORDERING REFER TO CAGE CODE D4296)/1 ROND-POINT
MAURICE BELLONTE/31707/BLAGNAC/FRA
VFB576 TECHNICO S.A/Z.I.LA PRAZ/74130/VOUGY (HAUTE-SAVOIE)/F
VH1822 STORK FOKKER AESP BV/INDUSTRIEWEG 4/3351 LB/1/PAPENDRECHT/NL

IPL INTRO
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COMPONENT MAINTENANCE MANUAL
D5237100000000

CODE NAME AND ADDRESS


VH2776 AIR PARTS INTERNATIONAL BV/KALKOVENWEG 12/2401/255/LK ALPHEN AD
RIJN/NL
VI9005 A E C M A/(STANDARDISATION OFFICE.REFER TO OPT VENDORS)/88 BLVD
MALESHERBES/75008/PARIS/FR
VK0316 ITT CANNON UK/JAYS CLOSE VIABLES INDUSTRIAL ESTATE/RG22
4BW/BASINGSTOKE HANTS/GB
VK0653 DOWTY ELECTRONIC COMPONENTS LTD/KINGSDITCH LANE/GL51
9PG/CHELTENHAM GL0S/UK
VK0654 MESSIER DOWTY LTD/CHELTENHAM ROAD EAST CHURCHDOWN/GL2
9QH/GLOUCESTER/GB
VK0685 ICORE INTERNATIONAL LTD/LEIGH ROAD SLOUGH TRADING ESTATE/SL1
4BB/SLOUGH BERKS/GB
VK0720 HELLERMANN TYTON/1 ROBESON WAY/ALTRINCHAM ROAD/M22
4TY/WYTHENSHAWE MANCHESTER/UK
VK1678 FAIRCHILD FASTENERS UK LTD/UNIT 6/22 BARDON INDUSTRIAL ESTATE/LE67
1TE/BARDON HILL, COALVILLE/UK
VK4130 WILD MANUFACTURING GROUP LTD/FLOODGATE STREET/B5
5SJ/BIRMINGHAM/GB
VK4975 LENTERN /AIRCRAFT/ LTD/MAIN ROAD/SS5 4JJ/HAWKWELL HOCKLEY
ESSEX/UK
VK5269 SKF (U.K) LTD AEROSPACE DIVISION/108 STRODE ROAD/BS21 6QQ/CLEVEDON
AVON/UK
VK5673 S P S TECHNOLOGIES LTD/T J BROOKS DIVISION/191 BARKBY ROAD TROON
INDUST0IAL ESTATE/LE4 9HX/LEICESTER/GB
VK6405 MICRODOT AEROSPACE LTD/BLACKTHORN ROAD/SL3 0AG/COLNEBROOK
SLOUGH BERKS/UK
VK6712 SAYWELL R F LIMITED/WOODS WAY/BN12 4QY/GORING BY SEA WORTHING/GB
VK7067 NMB-MINEBEA UK LTD/DODDINGTON ROAD/LN6 3RA/LINCOLN/GB
VK7766 BRITISH STANDARDS INSTITUTION/(STANDARDISATION OFFICE.REFER TO OPT
VENDORS)/2 PARK STREET/W1A 2BS/LONDON/GB
VK8753 LINREAD NORTHBRIDGE/AIRCRAFT PRODUCT DIVISION/CROSSGATE ROAD
PARK FARM INDUSTRIAL ESTATE/28/B98 7TD/REDDITCH WORCS/UK
VR1120 SATAIR/AMAGER LANDEVEJ 147A/KASTRUP,2770/DK
VS0352 NIPPON MINIATURE BEARING COMPANY LTD/00389/TOKYO/JAP
VU0440 FAFNIR BEARING COMPANY/DIVISION OF TEXTRON LTD/UPPER VILLIERS
STREET/WV2 4NT/WOLVERHAMPTON WEST MIDLANDS/GB

IPL INTRO
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CODE NAME AND ADDRESS


VU1068 SHAMBAN AEROSPACE SEALING SYSTEMS/ASHCHURCH/GL20 8JS/TEWKESBURY
GLOS/UK
VU1598 BRITISH AEROSPACE AIRCRAFT GROUP/WEYBRIDGE-BRISTOL DIVISION/FILTON
HOUSE/BS99 7AR/BRISTOL/GB
VU1653 SOCIETY OF BRITISH AEROSPACE COMPANIES LTD/(STANDARDISATION
OFFICE.REFER TO OPT VENDORS)/29 KING STREET/SW1Y 6RD/LONDON/GB
VU1901 BESTOBELL AVIATION /PART MEGGITT AEROSPACE//127/135 FARNHAM
ROAD/SL1 4UY/SLOUGH BERKS/UK
VU2642 NORTON PERFORMANCE PLASTICS/CHESTERTON WORKS LOOMER
ROAD/NEWCASTLE-UNDER-LYNE STAFFS/GB
VU7388 SMITHS AEROSPACE ACTUATION SYSTEMS/(FORMERLY DOWTY AEROSPACE
HYDRAULICS)/ARLE COURT/GL51 0TP/CHELTENHAM GLOUCESTER/GB

IPL INTRO
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D5237100000000

DETAILED PARTS LIST

Page 10001
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COMPONENT MAINTENANCE MANUAL
D5237100000000

20 A
150
40

150 40

20
30

10

90
110 91
130

120

130 50
130

70
20

60
80

100

130
F_PL_523112_01_0_01_00

DOOR ASSY-CARGO COMPARTMENT,FWD


Figure 01 / FIGURE-52-31-12-950-801-01

Page 10001-0
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COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
01 - 001A D5237100000000 DOOR ASSY-CARGO COMPARTMENT,FWD VFAPE3 RF
01 - 001B D5237100001451 DOOR ASSY-CARGO COMPARTMENT,FWD VFAPE3 RF
01 - 001C D5237100000200 DOOR ASSY-CARGO COMPARTMENT,FWD VFAPE3 RF
01 - 001D D5237100000400 DOOR ASSY-CARGO COMPARTMENT,FWD VFAPE3 RF
01 - 001E D5237100000800 DOOR ASSY-CARGO COMPARTMENT,FWD VFAPE3 RF
01 - 001F D5237100001000 DOOR ASSY-CARGO COMPARTMENT,FWD VFAPE3 RF
01 - 001G D5237100001051 DOOR ASSY-CARGO COMPARTMENT,FWD VFAPE3 RF
CHANGE OF INSULATION
01 - 001H D5237100001200 DOOR ASSY-CARGO COMPARTMENT,FWD VFAPE3 RF
01 - 001J D5237100001400 DOOR ASSY-CARGO COMPARTMENT,FWD VFAPE3 RF
01 - 001K D5237100001600 DOOR ASSY-CARGO COMPARTMENT,FWD VFAPE3 RF
01 - 001L D5237100001800 DOOR ASSY-CARGO COMPARTMENT,FWD VFAPE3 RF
01 - 001M D5237100002000 DOOR ASSY-CARGO COMPARTMENT,FWD VFAPE3 RF
01 010A D5237105000000 . DOOR ASSY-CARGO VFAPE3 001
used on 001A
SEE 52-31-12-020 FOR DET
01 010B D5237105001000 . DOOR ASSY-CARGO COMPARTMENT VFAPE3 001
CHANGE OF INSULATION
used on 001G
SEE 52-31-12-02A FOR DET
01 010C D5237105001200 . DOOR ASSY-CARGO COMPARTMENT VFAPE3 001
used on 001B, 001F, 001G, 001H, 001J
SEE 52-31-12-02A FOR DET
01 010D D5237105001400 . DOOR ASSY-CARGO COMPARTMENT VFAPE3 001
used on 001B, 001H
SEE 52-31-12-020 FOR DET
01 010E D5237105001800 . DOOR ASSY-CARGO COMPARTMENT VFAPE3 001
used on 001L
SEE 52-31-12-02B FOR DET
01 010F D5237105001400 . DOOR ASSY-CARGO COMPARTMENT VFAPE3 001
used on 001H, 001J
SEE 52-31-12-02A FOR DET
01 010G D5237105000200 . DOOR ASSY-CARGO COMPT VFAPE3 001
used on 001C
SEE 52-31-12-020 FOR DET
01 010H D5237105000400 . DOOR ASSY-CARGO VFAPE3 001
used on 001D
SEE 52-31-12-020 FOR DET
- ITEM NOT ILLUSTRATED

Page 10001-1
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COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
01 010J D5237105000800 . DOOR ASSY-CARGO VFAPE3 001
used on 001E
SEE 52-31-12-020 FOR DET
01 010K D5237105001000 . DOOR ASSY-CARGO COMPARTMENT VFAPE3 001
used on 001F
SEE 52-31-12-020 FOR DET
01 010L D5237105001600 . DOOR ASSY-CARGO COMPARTMENT VFAPE3 001
used on 001K
SEE 52-31-12-02A FOR DET
01 010M D5237105002000 . DOOR ASSY-CARGO COMPARTMENT VFAPE3 001
used on 001L, 001M
SEE 52-31-12-02B FOR DET
01 020A D5237105000262 . COVER-ACCESS AND STRAP INSTL- VFAPE3 001
BONDING
used on 001A
SEE 52-31-12-030 FOR DET
01 020B D5237105000264 . COVER-ACCESS AND STRAP INSTL- VFAPE3 001
BONDING
used on 001B, 001C, 001D, 001E, 001F, 001G, 001H,
001J
SEE 52-31-12-03A FOR DET
01 020C D5237105000265 . COVER-ACCESS AND STRAP INSTL- VFAPE3 001
BONDING
used on 001K, 001L
SEE 52-31-12-03B FOR DET
01 020D D5237105002060 . COVER-ACCESS AND STRAP INSTL- VFAPE3 001
BONDING
used on 001M
SEE 52-31-12-03B FOR DET
01 - 025A D5237105000264 . COVER-ACCESS AND STRAP INSTL- VFAPE3 001
BONDING
used on 001B, 001C, 001D, 001E, 001F, 001G, 001H,
001J
SEE 52-31-12-03B FOR DET
01 030A D5237110000261 . STRUCTURE INSTL-HINGE VFAPE3 001
used on 001A
SEE 52-31-12-040 FOR DET
01 030B D5237110000265 . STRUCTURE INSTL-HINGE VFAPE3 001
used on 001B
SEE 52-31-12-040 FOR DET
- ITEM NOT ILLUSTRATED

Page 10001-2
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COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
01 030C D5237110000266 . STRUCTURE INSTL-HINGE VFAPE3 001
used on 001C, 001D, 001E, 001F, 001G, 001H, 001J,
001K, 001L, 001M
SEE 52-31-12-040 FOR DET, POST SB 52-1003
01 040A D5237110000262 . STRUCTURE-ACTUATOR FITTING VFAPE3 001
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G,
001H, 001J, 001K, 001L
SEE 52-31-12-050 FOR DET
01 040B D5237110001861 . STRUCTURE-ACTUATOR FITTING VFAPE3 001
used on 001M
SEE 52-31-12-050 FOR DET
01 050A D5237130000260 . HANDLE MECHANISM INSTL VFAPE3 001
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G,
001H, 001J
SEE 52-31-12-060 FOR DET
01 050B D5237130000460 . HANDLE MECHANISM INSTL VFAPE3 001
used on 001K, 001L, 001M
SEE 52-31-12-060 FOR DET
01 060A D5237148000062 . MECHANISM INSTL-INTERLOCK VFAPE3 001
used on 001A, 001B, 001C, 001D, 001E
SEE 52-31-12-110 FOR DET
01 060B D5237148000063 . MECHANISM INSTL-INTERLOCK VFAPE3 001
used on 001F, 001G, 001H, 001J, 001K, 001L, 001M
SEE 52-31-12-110 FOR DET
01 070A D5237140000099 . MECHANISM INSTL-LOCKING VFAPE3 001
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G,
001H, 001J
SEE 52-31-12-130 FOR DET
01 070B D5237140000299 . MECHANISM INSTL-LOCKING VFAPE3 001
used on 001K, 001L, 001M
SEE 52-31-12-130 FOR DET
01 080A D5237160000061 . MECHANISM INSTL-VENT DOOR VFAPE3 001
used on 001A
SEE 52-31-12-170 FOR DET
01 080B D5237160000261 . MECHANISM INSTL-VENT DOOR VFAPE3 001
used on 001B
SEE 52-31-12-170 FOR DET
01 080C D5237160000461 . MECHANISM INSTL-VENT DOOR VFAPE3 001
used on 001C, 001D, 001E
SEE 52-31-12-170 FOR DET
- ITEM NOT ILLUSTRATED

Page 10001-3
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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
01 080D D5237160000661 . MECHANISM INSTL-VENT DOOR VFAPE3 001
used on 001F, 001G, 001H, 001J, 001K, 001L, 001M
SEE 52-31-12-170 FOR DET
01 090A D5237107000070 . DRIFT PIN AND TELEFLEX INSTL VFAPE3 001
used on 001A
SEE 52-31-12-200 FOR DET
01 090B D5237107000670 . DRIFT PIN AND TELEFLEX INSTL VFAPE3 001
used on 001B, 001C, 001D, 001E, 001F, 001G, 001H
SEE 52-31-12-20A FOR DET, POST SB 52-1020
01 090C D5237107000870 . DRIFT PIN AND TELEFLEX INSTL VFAPE3 001
used on 001J, 001K, 001L, 001M
SEE 52-31-12-20A FOR DET
01 091A D5237101900061 . DRIVE MECHANISM-DRIFT PIN VFAPE3 001
REPLACES ITEM 090
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G,
001H, 001J, 001K, 001L, 001M
SEE 52-31-12-20K FOR DET, POST SB 52-1087
01 100A D5237150000061 . MECHANISM INSTL-SENSOR VFAPE3 001
used on 001A, 001B, 001C, 001D, 001E
SEE 52-31-12-220 FOR DET
01 100B D5237150000262 . MECHANISM INSTL-SENSOR VFAPE3 001
used on 001F, 001G, 001H, 001J, 001K, 001L, 001M
SEE 52-31-12-22A FOR DET
01 110A D9289112100060 . ELECTRICAL EQUIPMENT INSTL-CARGO VFAPE3 001
DOOR
used on 001A
SEE 52-31-12-230 FOR DET
01 110B D9289112100062 . ELECTRICAL EQUIPMENT INSTL-CARGO VFAPE3 001
DOOR
used on 001B, 001C, 001D, 001E
SEE 52-31-12-230 FOR DET
01 110C D9289112100260 . ELECTRICAL EQUIPMENT INSTL-CARGO VFAPE3 001
DOOR
used on 001F, 001G, 001H
SEE 52-31-12-230 FOR DET
01 110D D9289112100460 . ELECTRICAL EQUIPMENT INSTL-CARGO VFAPE3 001
DOOR
used on 001J, 001K, 001L
SEE 52-31-12-230 FOR DET
- ITEM NOT ILLUSTRATED

Page 10001-4
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COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
01 110E D9289112100462 . EQUIPMENT INSTL-ELECTRICAL,CARGO VFAPE3 001
DOOR
used on 001M
SEE 52-31-12-230 FOR DET
01 120A D5237110000260 . PLATE AND HOISTING POINT INSTL VFAPE3 001
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G,
001H, 001J, 001K, 001L, 001M
SEE 52-31-12-250 FOR DET
01 130A D5237110000263 . BUSHING INSTL-DOOR STRUCTURE VFAPE3 001
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G,
001H, 001J, 001K, 001L
SEE 52-31-12-260 FOR DET
01 130B D5237110001862 . BUSHING INSTL-DOOR STRUCTURE VFAPE3 001
used on 001M
SEE 52-31-12-260 FOR DET
01 - 140A NSA9117-10D . IDENTIFICATION PLATE VF5442 001
Optional Vendor Code FAPE3
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G,
001H
01 - 140B NSA9117-20D . PLATE-IDENTIFICATION VF5442 001
Optional Vendor Code FAPE3
used on 001J, 001K, 001L, 001M
01 150A D5237126600060 . FREEZING PROTECTION-DRAINAGE VFAPE3 001
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G
SEE 52-31-12-28A FOR DET, POST SB 52-1088
01 150B D5237126600061 . FREEZING PROTECTION-DRAINAGE VFAPE3 001
used on 001H, 001J, 001K, 001L, 001M
SEE 52-31-12-28A FOR DET
01 - 151A D5237126600060 . FREEZING PROTECTION-DRAINAGE VFAPE3 001
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G,
001H, 001J, 001K, 001L, 001M
SEE 52-31-12-280 FOR DET, POST SB 52-1088
01 - 152A D5237126600060 . FREEZING PROTECTION-DRAINAGE VFAPE3 001
used on 001J, 001K
SEE 52-31-12-28A FOR DET, POST SB 52-1124
- ITEM NOT ILLUSTRATED

Page 10001-5
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D5237100000000

20 A
150
40

150 40

20
30

10

90
110 91
130

120

130 50
130

70
20

60
80

100

130
F_PL_523112_01_A_01_00

DOOR ASSY-CARGO COMPARTMENT,FWD


Figure 01A / FIGURE-52-31-12-950-801-A01

Page 10001A-0
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@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
01A - 001A D5237100002200 DOOR ASSY-CARGO COMPARTMENT,FWD VFAPE3 RF
01A - 001B D5237100002400 DOOR ASSY-CARGO COMPARTMENT,FWD VFAPE3 RF
01A - 001C D5237100002600 DOOR ASSY-CARGO COMPARTMENT,FWD VFAPE3 RF
01A - 001D D5237100003000 DOOR ASSY-CARGO COMPARTMENT,FWD VFAPE3 RF
01A - 001E D5237100002800 DOOR ASSY-CARGO COMPARTMENT,FWD VFAPE3 RF
01A - 001F D5237100003200 DOOR ASSY-CARGO COMPARTMENT,FWD VFAPE3 RF
01A - 001G D5237100003400 DOOR ASSY-CARGO COMPARTMENT,FWD VFAPE3 RF
01A - 001H D5237100003451 DOOR ASSY-FWD CARGO COMPARTMENT VFAPE3 RF
01A 010A D5237105002200 . DOOR ASSY-CARGO COMPARTMENT VFAPE3 001
used on 001A
SEE 52-31-12-02B FOR DET
01A 010B D5237105003000 . DOOR ASSY-CARGO COMPARTMENT VFAPE3 001
used on 001E, 001F
SEE 52-31-12-02B FOR DET
01A 010C D5237105002600 . DOOR ASSY-CARGO COMPARTMENT VFAPE3 001
used on 001B, 001C, 001D
SEE 52-31-12-02B FOR DET
01A 010D D5237105002800 . DOOR ASSY-CARGO COMPARTMENT VFAPE3 001
used on 001C, 001D, 001E
SEE 52-31-12-02B FOR DET
01A 010E D5237105003200 . DOOR ASSY-CARGO COMPARTMENT VFAPE3 001
used on 001F, 001G, 001H
SEE 52-31-12-02B FOR DET
01A 010F D5237105002400 . DOOR ASSY-CARGO COMPARTMENT VFAPE3 001
used on 001B
SEE 52-31-12-02B FOR DET
01A 020A D5237105000265 . COVER-ACCESS AND STRAP INSTL- VFAPE3 001
BONDING
used on 001A
SEE 52-31-12-03B FOR DET
01A 020B D5237105001661 . COVER-ACCESS AND STRAP INSTL- VFAPE3 001
BONDING
used on 001B, 001C, 001D, 001E, 001F, 001G, 001H
SEE 52-31-12-03B FOR DET
01A 030A D5237110000266 . STRUCTURE INSTL-HINGE VFAPE3 001
used on 001A, 001B, 001C, 001D, 001E, 001F
SEE 52-31-12-040 FOR DET
01A 030B D5237110000267 . STRUCTURE INSTL-HINGE VFAPE3 001
used on 001G, 001H
SEE 52-31-12-040 FOR DET
- ITEM NOT ILLUSTRATED

Page 10001A-1
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COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
01A - 035A D5237110000268 . STRUCTURE INSTL-HINGE VFAPE3 001
used on 001H
SEE 52-31-12-040 FOR DET
01A 040A D5237110000262 . STRUCTURE-ACTUATOR FITTING VFAPE3 001
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G,
001H
SEE 52-31-12-050 FOR DET
01A - 045A D5237110000264 . STRUCTURE-ACTUATOR FITTING VFAPE3 001
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G,
001H
SEE 52-31-12-050 FOR DET
01A 050A D5237130000460 . HANDLE MECHANISM INSTL VFAPE3 001
used on 001A, 001B
SEE 52-31-12-060 FOR DET
01A 050B D5237130000660 . HANDLE MECHANISM INSTL VFAPE3 001
used on 001C, 001D, 001E, 001F, 001G, 001H
SEE 52-31-12-060 FOR DET, POST SB 52-1039
01A 060A D5237148000063 . MECHANISM INSTL-INTERLOCK VFAPE3 001
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G,
001H
SEE 52-31-12-110 FOR DET
01A 070A D5237140000299 . MECHANISM INSTL-LOCKING VFAPE3 001
used on 001A, 001B
SEE 52-31-12-130 FOR DET
01A 070B D5237140000499 . MECHANISM INSTL-LOCKING VFAPE3 001
used on 001C, 001D, 001E, 001F, 001G, 001H
SEE 52-31-12-130 FOR DET, POST SB 52-1039
01A 080A D5237160000661 . MECHANISM INSTL-VENT DOOR VFAPE3 001
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G,
001H
SEE 52-31-12-170 FOR DET
01A 090A D5237107000870 . DRIFT PIN AND TELEFLEX INSTL VFAPE3 001
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G
SEE 52-31-12-20A FOR DET
01A 091A D5237101900061 . DRIVE MECHANISM-DRIFT PIN VFAPE3 001
REPLACES ITEM 090
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G,
001H
SEE 52-31-12-20K FOR DET, POST SB 52-1087
- ITEM NOT ILLUSTRATED

Page 10001A-2
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COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
01A 100A D5237150000262 . MECHANISM INSTL-SENSOR VFAPE3 001
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G,
001H
SEE 52-31-12-22A FOR DET
01A 110A D9289112100460 . ELECTRICAL EQUIPMENT INSTL-CARGO VFAPE3 001
DOOR
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G,
001H
SEE 52-31-12-230 FOR DET
01A 120A D5237110000260 . PLATE AND HOISTING POINT INSTL VFAPE3 001
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G,
001H
SEE 52-31-12-250 FOR DET
01A - 130A D5237110000263 . BUSHING INSTL-DOOR STRUCTURE VFAPE3 001
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G,
001H
SEE 52-31-12-260 FOR DET
01A - 140A NSA9117-20D . PLATE-IDENTIFICATION VF5442 001
Optional Vendor Code FAPE3
used on 001A, 001B
01A - 140B NSA9117-23D . PLATE-IDENTIFICATION VF5442 001
Optional Vendor Code FAPE3
used on 001C, 001D, 001E
01A - 140C NSA9117-20 . PLATE-IDENTIFICATION VF5442 001
NSA9117-20E F5442
Optional Vendor Code FAPE3
used on 001F, 001G
01A 150A D5237126600061 . FREEZING PROTECTION-DRAINAGE VFAPE3 001
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G,
001H
SEE 52-31-12-28A FOR DET
01A - 151A D5237126600060 . FREEZING PROTECTION-DRAINAGE VFAPE3 001
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G,
001H
SEE 52-31-12-280 FOR DET, POST SB 52-1088
01A - 152A D5237126600060 . FREEZING PROTECTION-DRAINAGE VFAPE3 001
used on 001B, 001E
SEE 52-31-12-28A FOR DET, POST SB 52-1124
- ITEM NOT ILLUSTRATED

Page 10001A-3
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D5237100000000

B
210
A 230 220

240

B
10

160
140 170 150

100 180
110 90
80

120

200 190
205
130
30
70

50 60
40
20

F_PL_523112_02_0_01_00

DOOR ASSY-CARGO
Figure 02 / FIGURE-52-31-12-950-802-01

Page 10002-0
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COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
02 - 001A D5237105000000 DOOR ASSY-CARGO VFAPE3 RF
used on 010A (523112010)
SEE 52-31-12-010 FOR NHA
02 - 001B D5237105001400 DOOR ASSY-CARGO COMPARTMENT VFAPE3 RF
used on 010D (523112010)
SEE 52-31-12-010 FOR NHA
02 - 001C D5237105000200 DOOR ASSY-CARGO COMPT VFAPE3 RF
used on 010G (523112010)
SEE 52-31-12-010 FOR NHA
02 - 001D D5237105000400 DOOR ASSY-CARGO VFAPE3 RF
used on 010H (523112010)
SEE 52-31-12-010 FOR NHA
02 - 001E D5237105000800 DOOR ASSY-CARGO VFAPE3 RF
used on 010J (523112010)
SEE 52-31-12-010 FOR NHA
02 - 001F D5237105001000 DOOR ASSY-CARGO COMPARTMENT VFAPE3 RF
used on 010K (523112010)
SEE 52-31-12-010 FOR NHA
02 010A D2587115000299 . LINING AND INSULATION (NP) 001
used on 001A, 001B, 001C, 001D, 001E, 001F
02 020A D2587115900000 .. LINING ASSY VFAPE3 001
used on 001A, 001B, 001C, 001D, 001E, 001F
REFER TO SIL 25-135 ((FAR 25-856))
02 030A D2587115500000 ... LINING-FIRE PROTECTION VFAPE3 001
used on 020A
02 040A NSA55144-001 ... WASHER-LOCK VF5442 004
OPT TO 1127722 60119
OPT TO 2600SW K1678
Optional Vendor Code 04795, 71286, C5543, C5729,
D0680
used on 020A
02 050A NAS1149C0532R ... WASHER V80205 004
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 020A
02 060A NSA55131-007 ... STUD VF5442 004
OPT TO 2700-7S K1678
OPT TO J710-7N F9211
Optional Vendor Code 04795, C5543, C5729
used on 020A
- ITEM NOT ILLUSTRATED

Page 10002-1
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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
02 070A D2587115100200 ... BLANKET-INSULATION VFAPE3 001
Optional Vendor Code 1NVY1
used on 020A
REFER TO SIL 25-135 ((FAR 25-856))
02 080A D2587116100000 .. LINING ASSY VFAPE3 001
used on 001A, 001B, 001C, 001D, 001E, 001F
REFER TO SIL 25-135 ((FAR 25-856))
02 090A D2587115700000 ... LINING-FIRE PROTECTION VFAPE3 001
used on 080A
02 100A NSA55144-001 ... WASHER-LOCK VF5442 006
OPT TO 1127722 60119
OPT TO 2600SW K1678
Optional Vendor Code 04795, 71286, C5543, C5729,
D0680
used on 080A
02 110A NAS1149C0532R ... WASHER V80205 006
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 080A
02 120A NSA55131-007 ... STUD VF5442 006
OPT TO 2700-7S K1678
OPT TO J710-7N F9211
Optional Vendor Code 04795, C5543, C5729
used on 080A
02 130A D2587115100600 ... BLANKET-INSULATION VFAPE3 001
Optional Vendor Code 1NVY1
used on 080A
REFER TO SIL 25-135 ((FAR 25-856))
02 140A D2587116000000 .. LINING ASSY VFAPE3 001
used on 001A, 001B, 001C, 001D, 001E, 001F
REFER TO SIL 25-135 ((FAR 25-856))
02 150A D2587115600000 ... LINING-FIRE PROTECTION VFAPE3 001
used on 140A
02 160A NSA55144-001 ... WASHER-LOCK VF5442 005
OPT TO 1127722 60119
OPT TO 2600SW K1678
Optional Vendor Code 04795, 71286, C5543, C5729,
D0680
used on 140A
02 170A NAS1149C0532R ... WASHER V80205 005
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
- ITEM NOT ILLUSTRATED

Page 10002-2
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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
used on 140A
02 180A NSA55131-007 ... STUD VF5442 005
OPT TO 2700-7S K1678
OPT TO J710-7N F9211
Optional Vendor Code 04795, C5543, C5729
used on 140A
02 190A D2587115100400 ... BLANKET-INSULATION VFAPE3 001
Optional Vendor Code 1NVY1
used on 140A
REFER TO SIL 25-135 ((FAR 25-856))
02 200A D5237106020000 . SEAL-DOOR VFAPE3 001
used on 001A, 001B, 001C, 001D, 001E, 001F
02 205A D5237126520200 . SEAL-DOOR VFAPE3 001
used on 001A, 001B, 001C, 001D, 001E, 001F
POST SB 52-1088
02 210A NAS1100E3-10 . SCREW V80205 004
Optional Vendor Code F0188, F7411, K8753
used on 001A, 001B, 001C, 001D, 001E, 001F
02 220A NAS1149C0332R . WASHER V80205 004
Optional Vendor Code 04795, 5N982, 60996, 8K160,
C5543, C5729
used on 001A, 001B, 001C, 001D, 001E, 001F
02 230A D2587115820400 . SPACER VFAPE3 004
used on 001A, 001B, 001C, 001D, 001E, 001F
02 240A D2587116500000 . COVER VFAPE3 001
used on 001A, 001B, 001C, 001D, 001E, 001F
REFER TO SIL 25-135 ((FAR 25-856))
- ITEM NOT ILLUSTRATED

Page 10002-3
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D5237100000000

120
130
140
125
70 150
80 160
90
75

100
110

25
170
175 50
60
20

30
40
10

F_PL_523112_02_A_01_00

DOOR ASSY-CARGO COMPARTMENT


Figure 02A / FIGURE-52-31-12-950-802-A01

Page 10002A-0
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COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
02A - 001A D5237105001000 DOOR ASSY-CARGO COMPARTMENT VFAPE3 RF
CHANGE OF INSULATION
used on 010B (523112010)
SEE 52-31-12-010 FOR NHA
02A - 001B D5237105001200 DOOR ASSY-CARGO COMPARTMENT VFAPE3 RF
used on 010C (523112010)
SEE 52-31-12-010 FOR NHA
02A - 001C D5237105001400 DOOR ASSY-CARGO COMPARTMENT VFAPE3 RF
used on 010F (523112010)
SEE 52-31-12-010 FOR NHA
02A - 001D D5237105001600 DOOR ASSY-CARGO COMPARTMENT VFAPE3 RF
used on 010L (523112010)
SEE 52-31-12-010 FOR NHA
02A 010A D2587115000499 . LINING AND INSULATION (NP) 001
used on 001A
02A 010B D2587115000699 . LINING AND INSULATION (NP) 001
used on 001B
02A 010C D2587115000899 . LINING AND INSULATION (NP) 001
used on 001C, 001D
02A 020A D2587115900200 .. LINING ASSY VFAPE3 001
used on 001A, 001B
REFER TO SIL 25-135 ((FAR 25-856))
02A 020B D2587115900400 .. LINING ASSY VFAPE3 001
used on 001A, 001B, 001C, 001D
REFER TO SIL 25-135 ((FAR 25-856))
02A 020C D2587115900600 .. LINING ASSY VFAPE3 001
used on 001B, 001C, 001D
REFER TO SIL 25-135 ((FAR 25-856))
02A 025A D2587115500000 ... LINING-FIRE PROTECTION VFAPE3 001
used on 020A
02A 025B D2587115500200 ... LINING-FIRE PROTECTION VFAPE3 001
used on 020B
02A 025C D2587115500400 ... LINING-FIRE PROTECTION VFAPE3 001
used on 020C
02A 030A NSA55144-001 ... WASHER-LOCK VF5442 004
OPT TO 1127722 60119
OPT TO 2600SW K1678
Optional Vendor Code 04795, 71286, C5543, C5729,
D0680
used on 020A, 020B, 020C
- ITEM NOT ILLUSTRATED

Page 10002A-1
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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
02A 040A NAS1149C0532R ... WASHER V80205 004
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 020A, 020B, 020C
02A 050A NSA55131-007 ... STUD VF5442 004
OPT TO 2700-7S K1678
OPT TO J710-7N F9211
Optional Vendor Code 04795, C5543, C5729
used on 020A, 020B, 020C
02A 060A D2587115820200 ... SPACER VFAPE3 004
used on 020A, 020B, 020C
02A 070A D2587116100200 .. LINING ASSY VFAPE3 001
used on 001A, 001B
REFER TO SIL 25-135 ((FAR 25-856))
02A 070B D2587116100400 .. LINING ASSY VFAPE3 001
used on 001A, 001B, 001C, 001D
REFER TO SIL 25-135 ((FAR 25-856))
02A 070C D2587116100600 .. LINING ASSY VFAPE3 001
used on 001B, 001C, 001D
REFER TO SIL 25-135 ((FAR 25-856))
02A 075A D2587115700000 ... LINING-FIRE PROTECTION VFAPE3 001
used on 070A
02A 075B D2587115700200 ... LINING-FIRE PROTECTION VFAPE3 001
used on 070B
02A 075C D2587115700400 ... LINING-FIRE PROTECTION VFAPE3 001
used on 070C
02A 080A NSA55144-001 ... WASHER-LOCK VF5442 006
OPT TO 1127722 60119
OPT TO 2600SW K1678
Optional Vendor Code 04795, 71286, C5543, C5729,
D0680
used on 070A, 070B, 070C
02A 090A NAS1149C0532R ... WASHER V80205 006
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 070A, 070B, 070C
02A 100A NSA55131-007 ... STUD VF5442 006
OPT TO 2700-7S K1678
OPT TO J710-7N F9211
Optional Vendor Code 04795, C5543, C5729
used on 070A, 070B, 070C
- ITEM NOT ILLUSTRATED

Page 10002A-2
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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
02A 110A D2587115820200 ... SPACER VFAPE3 006
used on 070A, 070B, 070C
02A 120A D2587116000200 .. LINING ASSY VFAPE3 001
used on 001A, 001B, 001C, 001D
REFER TO SIL 25-135 ((FAR 25-856))
02A 120B D2587116000400 .. LINING ASSY VFAPE3 001
used on 001A, 001B, 001C, 001D
REFER TO SIL 25-135 ((FAR 25-856))
02A 125A D2587115600000 ... LINING-FIRE PROTECTION VFAPE3 001
used on 120A
02A 125B D2587115600200 ... LINING-FIRE PROTECTION VFAPE3 001
used on 120B
02A 130A NSA55144-001 ... WASHER-LOCK VF5442 004
OPT TO 1127722 60119
OPT TO 2600SW K1678
Optional Vendor Code 04795, 71286, C5543, C5729,
D0680
used on 120A, 120B
02A 140A NAS1149C0532R ... WASHER V80205 004
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 120A, 120B
02A 150A NSA55131-007 ... STUD VF5442 004
OPT TO 2700-7S K1678
OPT TO J710-7N F9211
Optional Vendor Code 04795, C5543, C5729
used on 120A, 120B
02A 160A D2587115820200 ... SPACER VFAPE3 004
used on 120A, 120B
02A 170A D5237106020000 . SEAL-DOOR VFAPE3 001
used on 001A, 001B, 001C, 001D
02A 175A D5237126520200 . SEAL-DOOR VFAPE3 001
used on 001A, 001B, 001C, 001D
POST SB 52-1088
- ITEM NOT ILLUSTRATED

Page 10002A-3
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D5237100000000

B 190
210 200
A

220

90 B
70

60 10
100
80
50

40
180
185

20

30

150
140 170
170

110 110
160 160

F_PL_523112_02_B_01_00

DOOR ASSY-CARGO COMPARTMENT


Figure 02B / FIGURE-52-31-12-950-802-B01

Page 10002B-0
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COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
02B - 001A D5237105002200 DOOR ASSY-CARGO COMPARTMENT VFAPE3 RF
used on 010A (52311201A)
SEE 52-31-12-01A FOR NHA
02B - 001B D5237105003000 DOOR ASSY-CARGO COMPARTMENT VFAPE3 RF
used on 010B (52311201A)
SEE 52-31-12-01A FOR NHA
02B - 001C D5237105002000 DOOR ASSY-CARGO COMPARTMENT VFAPE3 RF
used on 010M (523112010)
SEE 52-31-12-010 FOR NHA
02B - 001D D5237105002600 DOOR ASSY-CARGO COMPARTMENT VFAPE3 RF
used on 010C (52311201A)
SEE 52-31-12-01A FOR NHA
02B - 001E D5237105002800 DOOR ASSY-CARGO COMPARTMENT VFAPE3 RF
used on 010D (52311201A)
SEE 52-31-12-01A FOR NHA
02B - 001F D5237105003200 DOOR ASSY-CARGO COMPARTMENT VFAPE3 RF
used on 010E (52311201A)
SEE 52-31-12-01A FOR NHA
02B - 001G D5237105001800 DOOR ASSY-CARGO COMPARTMENT VFAPE3 RF
used on 010E (523112010)
SEE 52-31-12-010 FOR NHA
02B - 001H D5237105002400 DOOR ASSY-CARGO COMPARTMENT VFAPE3 RF
used on 010F (52311201A)
SEE 52-31-12-01A FOR NHA
02B 010A D2587117100000 . LINING ASSY-FIRE PROTECTION VFAPE3 001
used on 001A, 001B, 001C, 001D, 001E, 001F, 001H
REFER TO SIL 25-135 ((FAR 25-856))
02B 010B D2587117100200 . LINING ASSY-FIRE PROTECTION VFAPE3 001
used on 001A, 001B, 001C, 001D, 001E, 001F, 001H
REFER TO SIL 25-135 ((FAR 25-856))
02B 020A D2587117200000 .. LINING-FIRE PROTECTION VFAPE3 001
used on 010A, 010B
02B 030A D2587117321400 .. BLANKET-INSULATION VFAPE3 012
Optional Vendor Code 1NVY1
used on 010A, 010B
REFER TO SIL 25-135 ((FAR 25-856))
02B 040A D2587117320000 .. BLANKET-INSULATION VFAPE3 001
Optional Vendor Code 1NVY1
used on 010A, 010B
REFER TO SIL 25-135 ((FAR 25-856))
- ITEM NOT ILLUSTRATED

Page 10002B-1
52-31-12 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
02B 050A D2587117320200 .. BLANKET-INSULATION VFAPE3 001
Optional Vendor Code 1NVY1
used on 010A, 010B
REFER TO SIL 25-135 ((FAR 25-856))
02B 060A D2587117320400 .. BLANKET-INSULATION VFAPE3 001
Optional Vendor Code 1NVY1
used on 010A, 010B
REFER TO SIL 25-135 ((FAR 25-856))
02B 070A D2587117320600 .. BLANKET-INSULATION VFAPE3 001
Optional Vendor Code 1NVY1
used on 010A, 010B
REFER TO SIL 25-135 ((FAR 25-856))
02B 080A D2587117320800 .. BLANKET-INSULATION VFAPE3 001
Optional Vendor Code 1NVY1
used on 010A, 010B
REFER TO SIL 25-135 ((FAR 25-856))
02B 090A D2587117321000 .. BLANKET-INSULATION VFAPE3 001
Optional Vendor Code 1NVY1
used on 010A, 010B
REFER TO SIL 25-135 ((FAR 25-856))
02B 100A D2587117321200 .. BLANKET-INSULATION VFAPE3 001
Optional Vendor Code 1NVY1
used on 010A, 010B
REFER TO SIL 25-135 ((FAR 25-856))
02B 110A D2587115820200 .. SPACER VFAPE3 014
used on 010A, 010B
02B - 120A 501C71-30 .. TAPE-ADHESIVE VF2538 AR
USE AS REQUIRED, DETERMINE LENGTH ON
INSTALLATION
used on 010A, 010B
02B - 130A NSA939510AN .. STRIP-PROTECTIVE VF5442 AR
USE AS REQUIRED, DETERMINE LENGTH ON
INSTALLATION
OPT TO G51NA F3341
Optional Vendor Code C5543, F3341
used on 010A, 010B
02B 140A NSA55131-007 .. STUD VF5442 013
OPT TO 2700-7S K1678
OPT TO J710-7N F9211
Optional Vendor Code 04795, C5543, C5729
- ITEM NOT ILLUSTRATED

Page 10002B-2
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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
used on 010A, 010B
02B 150A NSA55131-005 .. STUD VF5442 001
OPT TO 2700-5S K1678
OPT TO J710-5N F9211
Optional Vendor Code 04795, C5543, C5729
used on 010A, 010B
02B 160A NSA55144-001 .. WASHER-LOCK VF5442 014
OPT TO 1127722 60119
OPT TO 2600SW K1678
Optional Vendor Code 04795, 71286, C5543, C5729,
D0680
used on 010A, 010B
02B 170A NAS1149C0532R .. WASHER V80205 014
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 010A, 010B
02B 180A D5237106020000 . SEAL-DOOR VFAPE3 001
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G,
001H
02B 185A D5237126520200 . SEAL-DOOR VFAPE3 001
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G,
001H
POST SB 52-1088
02B 190A NAS1100E3-10 . SCREW V80205 004
Optional Vendor Code F0188, F7411, K8753
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G,
001H
02B 200A NAS1149C0332R . WASHER V80205 004
Optional Vendor Code 04795, 5N982, 60996, 8K160,
C5543, C5729
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G,
001H
02B 210A D2587115820400 . SPACER VFAPE3 004
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G,
001H
02B 220A D2587116500000 . COVER VFAPE3 001
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G,
001H
REFER TO SIL 25-135 ((FAR 25-856))
- ITEM NOT ILLUSTRATED

Page 10002B-3
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D5237100000000

A A

C E

C D
E
D
D
E
B D G
B
D E F
D
10
F C
D D E
F 120 100
110
120
D F F
E
E FF D
70

60
G

130
D
80 E TO G 150 20

30 E
40 F
140 50 G
150

F_PL_523112_03_0_01_00

COVER-ACCESS AND STRAP INSTL-BONDING


Figure 03 / FIGURE-52-31-12-950-803-01

Page 10003-0
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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
03 - 001A D5237105000262 COVER-ACCESS AND STRAP INSTL- VFAPE3 RF
BONDING
used on 020A (523112010)
SEE 52-31-12-010 FOR NHA
03 010A D5237110700000 . COVER ASSY-ACCESS VFAPE3 001
used on 001A
03 020A NSA55137-107 .. STUD VF5442 010
OPT TO 4002-7 D0680
Optional Vendor Code 04795, 71286, C5543, C5729
used on 010A
03 030A NSA55131-004 .. STUD VF5442 007
OPT TO 2700-4S K1678
OPT TO J710-4N F9211
Optional Vendor Code 04795, C5543, C5729
used on 010A
03 040A NSA55131-005 .. STUD VF5442 007
OPT TO 2700-5S K1678
OPT TO J710-5N F9211
Optional Vendor Code 04795, C5543, C5729
used on 010A
03 050A NSA55131-007 .. STUD VF5442 002
OPT TO 2700-7S K1678
OPT TO J710-7N F9211
Optional Vendor Code 04795, C5543, C5729
used on 010A
03 060A NSA55146-10 .. RING VF5442 010
OPT TO 40G23-10 71286
Optional Vendor Code 04795, D0680
used on 010A
03 070A NSA55147-001 .. RING-SNAP VF5442 010
OPT TO 40G42-1-1AA D0680
OPT TO R4TS 71286
Optional Vendor Code 04795, C5543, C5729
used on 010A
03 080A NSA55144-001 .. WASHER-LOCK VF5442 016
OPT TO 1127722 60119
OPT TO 2600SW K1678
Optional Vendor Code 04795, 71286, C5543, C5729,
D0680
used on 010A
03 100A D5237263500000 . STRAP-BONDING VFAPE3 002
used on 001A
- ITEM NOT ILLUSTRATED

Page 10003-1
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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
03 110A NAS6703-2 . BOLT V80205 002
Optional Vendor Code 04795, 06329, 32664, 60996,
8K160, C5543, C5729, K8753
used on 001A
03 120A NAS1149C0332R . WASHER V80205 004
Optional Vendor Code 04795, 5N982, 60996, 8K160,
C5543, C5729
used on 001A
03 130A NSA55190-202 . RECEPTACLE VF5442 010
OPT TO 1142719 60119
OPT TO 244-16BR D0680
Optional Vendor Code 04795, 71286, C5543, C5729,
D0680
used on 001A
03 140A NSA55134-002 . RECEPTACLE VF5442 016
OPT TO 1127711 60119
OPT TO 212-12S K1678
Optional Vendor Code 04795, 60119, 71286, 92215,
C5543, C5729, D0680
used on 001A
03 150A DIN65399-2400BF . RIVET VD8286 052
used on 001A
- ITEM NOT ILLUSTRATED

Page 10003-2
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D5237100000000

E
A E

C
B
C

B D
C
C
B B
10

D
A
B TO D
60
90 70
80
20 B 90
40 C
100
50 D
110

F_PL_523112_03_A_01_00

COVER-ACCESS AND STRAP INSTL-BONDING


Figure 03A / FIGURE-52-31-12-950-803-A01

Page 10003A-0
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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
03A - 001A D5237105000264 COVER-ACCESS AND STRAP INSTL- VFAPE3 RF
BONDING
used on 020B (523112010)
SEE 52-31-12-010 FOR NHA
03A 010A D5237110700400 . COVER ASSY-ACCESS VFAPE3 001
used on 001A
03A 020A NSA55131-005 .. STUD VF5442 009
OPT TO 2700-5S K1678
OPT TO J710-5N F9211
Optional Vendor Code 04795, C5543, C5729
used on 010A
03A 040A NSA55131-004 .. STUD VF5442 013
OPT TO 2700-4S K1678
OPT TO J710-4N F9211
Optional Vendor Code 04795, C5543, C5729
used on 010A
03A 050A NSA55131-007 .. STUD VF5442 002
OPT TO 2700-7S K1678
OPT TO J710-7N F9211
Optional Vendor Code 04795, C5543, C5729
used on 010A
03A 060A NSA55144-001 .. WASHER-LOCK VF5442 024
OPT TO 1127722 60119
OPT TO 2600SW K1678
Optional Vendor Code 04795, 71286, C5543, C5729,
D0680
used on 010A
03A 070A D5237263500200 . STRAP-BONDING VFAPE3 002
used on 001A
03A 080A NAS6703-2 . BOLT V80205 002
Optional Vendor Code 04795, 06329, 32664, 60996,
8K160, C5543, C5729, K8753
used on 001A
03A 090A NAS1149C0332R . WASHER V80205 004
Optional Vendor Code 04795, 5N982, 60996, 8K160,
C5543, C5729
used on 001A
03A 100A NSA55134-002 . RECEPTACLE VF5442 024
OPT TO 1127711 60119
OPT TO 212-12S K1678
Optional Vendor Code 04795, 60119, 71286, 92215,
C5543, C5729, D0680
- ITEM NOT ILLUSTRATED

Page 10003A-1
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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
used on 001A
03A 110A DIN65399-2400BF . RIVET VD8286 048
used on 001A
- ITEM NOT ILLUSTRATED

Page 10003A-2
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COMPONENT MAINTENANCE MANUAL
D5237100000000

F
F
A

C
B
C

B C D

C E
B B 10
A

D 120
140 121

130
E 140
80
160

70 B TO D 60
150

90 20 B
170 40 C
190
50 D
100
180
200

F_PL_523112_03_B_01_00

COVER-ACCESS AND STRAP INSTL-BONDING


Figure 03B / FIGURE-52-31-12-950-803-B01

Page 10003B-0
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COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
03B - 001A D5237105000265 COVER-ACCESS AND STRAP INSTL- VFAPE3 RF
BONDING
used on 020C (523112010), 020A (52311201A)
SEE 52-31-12-010 FOR NHA, SEE 52-31-12-01A FOR
NHA
03B - 001B D5237105001661 COVER-ACCESS AND STRAP INSTL- VFAPE3 RF
BONDING
used on 020B (52311201A)
SEE 52-31-12-01A FOR NHA
03B - 001C D5237105000264 COVER-ACCESS AND STRAP INSTL- VFAPE3 RF
BONDING
used on 025A (523112010)
SEE 52-31-12-010 FOR NHA
03B - 001D D5237105002060 COVER-ACCESS AND STRAP INSTL- VFAPE3 RF
BONDING
used on 020D (523112010)
SEE 52-31-12-010 FOR NHA
03B 010A D5237110700600 . COVER ASSY-ACCESS VFAPE3 001
used on 001A, 001B, 001C, 001D
03B 010B D5237110700800 . COVER ASSY-ACCESS VFAPE3 001
used on 001A, 001B, 001D
03B 010C D5237110700400 . COVER ASSY-ACCESS VFAPE3 001
used on 001C
POST SB 52-1104
03B 020A NSA55131-005 .. STUD VF5442 009
OPT TO 2700-5S K1678
OPT TO J710-5N F9211
Optional Vendor Code 04795, C5543, C5729
used on 010A, 010B, 010C
03B 040A NSA55131-004 .. STUD VF5442 013
OPT TO 2700-4S K1678
OPT TO J710-4N F9211
Optional Vendor Code 04795, C5543, C5729
used on 010A, 010B, 010C
03B 050A NSA55131-007 .. STUD VF5442 002
OPT TO 2700-7S K1678
OPT TO J710-7N F9211
Optional Vendor Code 04795, C5543, C5729
used on 010A, 010B, 010C
- ITEM NOT ILLUSTRATED

Page 10003B-1
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COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
03B 060A NSA55144-001 .. WASHER-LOCK VF5442 024
OPT TO 1127722 60119
OPT TO 2600SW K1678
Optional Vendor Code 04795, 71286, C5543, C5729,
D0680
used on 010A, 010B, 010C
03B 070A NAS1102-06-6 .. SCREW V80205 012
Optional Vendor Code 04795, C5543, C5729, F0188,
K8753
used on 010A, 010B
03B 080A MS21042-06 .. NUT V96906 012
OPT TO H14L06CW 75237
OPT TO PLH3506 F0224
OPT TO RH30X06 52828
OPT TO T98S440CPF 11815
Optional Vendor Code 04795, 60119, C5543, C5729
used on 010A, 010B
03B 090A D5237124220000 .. SHEET VFAPE3 006
used on 010A, 010B
03B 100A D5237124120200 .. GLASS-SIGHT VFAPE3 006
used on 010A, 010B
03B 120A D5237263500200 . STRAP-BONDING VFAPE3 002
used on 001A, 001B, 001C, 001D
03B 121A D5237263500400 . STRAP-BONDING VFAPE3 002
used on 001B
03B 130A NAS6703-2 . BOLT V80205 002
Optional Vendor Code 04795, 06329, 32664, 60996,
8K160, C5543, C5729, K8753
used on 001A, 001B, 001C, 001D
03B 140A NAS1149C0332R . WASHER V80205 004
Optional Vendor Code 04795, 5N982, 60996, 8K160,
C5543, C5729
used on 001A, 001B, 001C, 001D
03B 150A NAS1102-06-6 . SCREW V80205 012
Optional Vendor Code 04795, C5543, C5729, F0188,
K8753
used on 001C
POST SB 52-1104
- ITEM NOT ILLUSTRATED

Page 10003B-2
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COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
03B 160A MS21042-06 . NUT V96906 012
OPT TO H14L06CW 75237
OPT TO PLH3506 F0224
OPT TO RH30X06 52828
OPT TO T98S440CPF 11815
Optional Vendor Code 04795, 60119, C5543, C5729
used on 001C
POST SB 52-1104
03B 170A D5237124220000 . SHEET VFAPE3 006
used on 001C
POST SB 52-1104
03B 180A D5237124120200 . GLASS-SIGHT VFAPE3 006
used on 001C
POST SB 52-1104
03B 190A NSA55134-002 . RECEPTACLE VF5442 024
OPT TO 1127711 60119
OPT TO 212-12S K1678
Optional Vendor Code 04795, 60119, 71286, 92215,
C5543, C5729, D0680
used on 001A, 001B, 001C, 001D
03B 200A DIN65399-2400BF . RIVET VD8286 048
used on 001A, 001B, 001C, 001D
- ITEM NOT ILLUSTRATED

Page 10003B-3
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D5237100000000

220
E 230
D 260
C A 190
220
B
A 160
130

100
200
90
210
240
260 240
250
250
10 200
120 210

240
110 250
300 270
190
E 260 120 B 310 340

270
190
220 320 240
220
250
220 30
20 170
190 230 210
290
330
350
160 240
230 250 50
200
240 210 40 140
250 210
240 290
200 130 250 330
210
270 240 350

D 220
C
250
190 270
190 310
240 73
250 1 70 76 1
190
300
170 320
230 200 340
220 240
210
2 70 250
190 210
290
50 180 330
40 200 80 200 350
140 60
210 210

240 200
250 230 210
NOTE: 290
330
1 INSTALLED 200
150 210
2 INSTALLED 240
250
F_PL_523112_04_0_01_02

STRUCTURE INSTL-HINGE
Figure 04 / FIGURE-52-31-12-950-804-01

Page 10004-0
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COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
04 - 001A D5237110000261 STRUCTURE INSTL-HINGE VFAPE3 RF
used on 030A (523112010)
SEE 52-31-12-010 FOR NHA
04 - 001B D5237110000265 STRUCTURE INSTL-HINGE VFAPE3 RF
used on 030B (523112010)
SEE 52-31-12-010 FOR NHA
04 - 001C D5237110000266 STRUCTURE INSTL-HINGE VFAPE3 RF
used on 030C (523112010), 030A (52311201A)
SEE 52-31-12-010 FOR NHA, SEE 52-31-12-01A FOR
NHA
04 - 001D D5237110000267 STRUCTURE INSTL-HINGE VFAPE3 RF
used on 030B (52311201A)
SEE 52-31-12-01A FOR NHA
04 - 001E D5237110000268 STRUCTURE INSTL-HINGE VFAPE3 RF
used on 035A (52311201A)
SEE 52-31-12-01A FOR NHA
04 010A D5237114720300 . FITTING-END VFAPE3 001
used on 001A
04 010B D5237114720500 . FITTING-END VFAPE3 001
used on 001B, 001C, 001D
04 020A D5237114001200 . HINGE ASSY VFAPE3 001
used on 001A, 001B
04 020B D5237114000800 . HINGE ASSY VFAPE3 001
POST PRODUCTION IMPROVEMENT, RPLD BY
D5237114001400
used on 001C, 001D
04 030A D5237113820400 .. BUSHING VFAPE3 005
used on 020A
04 030B D5237113820200 .. BUSHING VFAPE3 005
POST PRODUCTION IMPROVEMENT, RPLD BY
D5237113820600
used on 020B
POST SB 52-1003
04 040A D5237114001000 . HINGE ASSY VFAPE3 002
used on 001A, 001B
04 040B D5237114000600 . HINGE ASSY VFAPE3 002
POST PRODUCTION IMPROVEMENT, RPLD BY
D5237114001600
used on 001C, 001D
04 050A D5237113820400 .. BUSHING VFAPE3 014
used on 040A
- ITEM NOT ILLUSTRATED

Page 10004-1
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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
04 050B D5237113820200 .. BUSHING VFAPE3 014
RPLD BY D5237113820600, POST PRODUCTION
IMPROVEMENT
used on 040B
POST SB 52-1003
04 060A D5237113500400 . HINGE ASSY-MID VFAPE3 001
used on 001A, 001B
04 060B D5237113500200 . HINGE ASSY-MID VFAPE3 001
used on 001C
04 060C D5237113500600 . HINGE ASSY-MID VFAPE3 001
POST PRODUCTION IMPROVEMENT, RPLD BY
D5237113500800
used on 001D
04 070A D5237113720400 .. BUSHING-SHOULDERED VFAPE3 010
used on 060A
04 070B D5237113720200 .. BUSHING-SHOULDERED VFAPE3 010
POST PRODUCTION IMPROVEMENT, RPLD BY
D5237113720600
used on 060B, 060C
POST SB 52-1003
04 073A D5237113820400 .. BUSHING VFAPE3 001
used on 060A
04 073B D5237113820200 .. BUSHING VFAPE3 001
RPLD BY D5237113820600, POST PRODUCTION
IMPROVEMENT
used on 060B
POST SB 52-1003
04 076A D5237113720200 .. BUSHING-SHOULDERED VFAPE3 001
POST PRODUCTION IMPROVEMENT, RPLD BY
D5237113720600
used on 060C
04 080A D5237113820400 .. BUSHING VFAPE3 003
used on 060A
04 080B D5237113820200 .. BUSHING VFAPE3 003
POST PRODUCTION IMPROVEMENT, RPLD BY
D5237113820600
used on 060B, 060C
POST SB 52-1003
04 090A D5237114001300 . HINGE ASSY VFAPE3 001
used on 001A, 001B
04 090B D5237114000900 . HINGE ASSY VFAPE3 001
RPLD BY D5237114001500, POST PRODUCTION
IMPROVEMENT
- ITEM NOT ILLUSTRATED

Page 10004-2
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COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
used on 001C, 001D
04 100A D5237113820400 .. BUSHING VFAPE3 005
used on 090A
04 100B D5237113820200 .. BUSHING VFAPE3 005
POST PRODUCTION IMPROVEMENT, RPLD BY
D5237113820600
used on 090B
POST SB 52-1003
04 110A D5237114720200 . FITTING-END VFAPE3 001
used on 001A
04 110B D5237114720400 . FITTING-END VFAPE3 001
used on 001B, 001C, 001D
04 120A D5237120220000 . SHIM VFAPE3 001
selfrom
used on 001A, 001B, 001C, 001D, 001E
04 - 121A D5237120220200 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D, 001E
04 - 122A D5237120220400 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D, 001E
04 - 123A D5237120220600 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D, 001E
04 - 124A D5237120220800 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D, 001E
04 - 125A D5237120221000 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D, 001E
04 130A D5237120320000 . SHIM VFAPE3 001
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D, 001E
04 - 131A D5237120320200 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D, 001E
04 - 132A D5237120320400 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D, 001E
04 - 133A D5237120320600 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
- ITEM NOT ILLUSTRATED

Page 10004-3
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COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
used on 001A, 001B, 001C, 001D, 001E
04 - 134A D5237120320800 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D, 001E
04 - 135A D5237120321000 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D, 001E
04 - 136A D5237120330000 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D, 001E
04 - 137A D5237120330200 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D, 001E
04 - 138A D5237120330400 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D, 001E
04 140A D5237120321200 . SHIM VFAPE3 001
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D, 001E
04 - 141A D5237120321400 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D, 001E
04 - 142A D5237120321600 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D, 001E
04 - 143A D5237120321800 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D, 001E
04 - 144A D5237120322000 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D, 001E
04 - 145A D5237120322200 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D, 001E
04 - 146A D5237120330600 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D, 001E
04 - 147A D5237120330800 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D, 001E
- ITEM NOT ILLUSTRATED

Page 10004-4
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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
04 - 148A D5237120331000 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D, 001E
04 150A D5237120322400 . SHIM VFAPE3 001
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D, 001E
04 - 151A D5237120322600 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D, 001E
04 - 152A D5237120322800 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D, 001E
04 - 153A D5237120323000 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D, 001E
04 - 154A D5237120323200 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D, 001E
04 - 155A D5237120323400 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D, 001E
04 - 156A D5237120331200 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D, 001E
04 - 157A D5237120331400 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D, 001E
04 - 158A D5237120331600 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D, 001E
04 160A D5237120323600 . SHIM VFAPE3 001
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D, 001E
04 - 161A D5237120323800 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D, 001E
04 - 162A D5237120324000 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D, 001E
04 - 163A D5237120324200 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
- ITEM NOT ILLUSTRATED

Page 10004-5
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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
used on 001A, 001B, 001C, 001D, 001E
04 - 164A D5237120324400 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D, 001E
04 - 165A D5237120324600 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D, 001E
04 - 166A D5237120331800 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D, 001E
04 - 167A D5237120332000 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D, 001E
04 - 168A D5237120332200 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D, 001E
04 170A D5237120324800 . SHIM VFAPE3 001
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D, 001E
04 - 171A D5237120325000 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D, 001E
04 - 172A D5237120325200 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D, 001E
04 - 173A D5237120325400 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D, 001E
04 - 174A D5237120325600 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D, 001E
04 - 175A D5237120325800 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D, 001E
04 - 176A D5237120332400 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D, 001E
04 - 177A D5237120332600 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D, 001E
- ITEM NOT ILLUSTRATED

Page 10004-6
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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
04 - 178A D5237120332800 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D, 001E
04 180A D5237120326000 . SHIM VFAPE3 001
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D, 001E
04 - 181A D5237120326200 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D, 001E
04 - 182A D5237120326400 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D, 001E
04 - 183A D5237120326600 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D, 001E
04 - 184A D5237120326800 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D, 001E
04 - 185A D5237120327000 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D, 001E
04 - 186A D5237120333000 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D, 001E
04 - 187A D5237120333200 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D, 001E
04 - 188A D5237120333400 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D, 001E
04 190A NSA5030-4-11 . SCREW VF5442 028
ASNA2001V4-11 F5442
Optional Vendor Code 04795, C5543, C5729, D1283,
F0188, F6167, F7411, K5673, K8753
used on 001A, 001B, 001C, 001D, 001E
04 200A NAS1149C0432R . WASHER V80205 028
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 001A, 001B, 001D, 001E
04 200B AN960C10 . WASHER V88044 028
NAS1149C0363R 80205
- ITEM NOT ILLUSTRATED

Page 10004-7
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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
OPT TO ASNA2397C10 F5442
Optional Vendor Code 04795, 06329, 60996, 70347,
8K160, C5543, C5729
used on 001C
04 210A MS21043-4 . NUT V96906 036
NAS1291C4M 80205
OPT TO AE27-08 F0422
OPT TO H41-4 K6405
OPT TO PLH54 F0224
OPT TO RH30C4 52828
OPT TO T99C428 11815
OPT TO VN300B048 92215
Optional Vendor Code 04795, 06329, 60119, C5543,
C5729
used on 001A, 001B, 001D, 001E
04 210B NAS1291C4M . NUT V80205 036
OPT TO 180003-5 60119
OPT TO PLH504M F0224
Optional Vendor Code 04795, C5543, C5729
used on 001C
04 220A NSA5030-4-9 . SCREW VF5442 004
ASNA2001V4-9 F5442
Optional Vendor Code 04795, C5543, C5729, D1283,
F0188, F6167, F7411, K5673, K8753
used on 001A, 001B, 001C, 001D, 001E
04 230A NSA5030-3-9 . SCREW VF5442 068
ASNA2001V3-9 F5442
Optional Vendor Code 04795, C5543, C5729, D1283,
F0188, F6167, F7411, K5673, K8753
used on 001A, 001B, 001C, 001D, 001E
04 240A NAS1149D0316H . WASHER V80205 072
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 001A, 001B, 001D, 001E
04 240B NAS1149C0332R . WASHER V80205 072
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 001C
- ITEM NOT ILLUSTRATED

Page 10004-8
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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
04 250A MS21043-3 . NUT V96906 072
OPT TO BH21043-3 27238
OPT TO H41-3 K6405
OPT TO LH3858-02 72962
OPT TO PLH53 F0224
OPT TO RH30C3 52828
OPT TO T99C1032 11815
OPT TO VN300B02 92215
Optional Vendor Code 04795, 06329, 15653, 27238,
52828, 60119, C5543, C5729
used on 001A, 001B, 001D, 001E
04 250B NAS1291C3M . NUT V80205 072
OPT TO H42-3 15653
Optional Vendor Code 04795, 60119, C5543, C5729,
F0224
used on 001C
04 260A NSA5030-3-8 . SCREW VF5442 004
ASNA2001V3-8 F5442
Optional Vendor Code 04795, C5543, C5729, D1283,
F0188, F6167, F7411, K5673, K8753
used on 001A, 001B, 001C, 001D, 001E
04 270A NSA5030-3-7 . SCREW VF5442 035
ASNA2001V3-7 F5442
Optional Vendor Code 04795, C5543, C5729, D1283,
F0188, F6167, F7411, K5673, K8753
used on 001A, 001B, 001C, 001D, 001E
04 - 280A NSA5030-4-7 . SCREW VF5442 004
ASNA2001V4-7 F5442
Optional Vendor Code 04795, C5543, C5729, D1283,
F0188, F6167, F7411, K5673, K8753
used on 001A, 001B, 001C, 001D, 001E
04 290A NAS1291C4M . NUT V80205 012
OPT TO 180003-5 60119
OPT TO PLH504M F0224
Optional Vendor Code 04795, C5543, C5729
used on 001E
POST SB 52-1071
04 300A NAS1790-4R12X . BOLT V80205 004
Optional Vendor Code 04795, 06329, 60996, 8K160,
C4293, C5543, C5729
used on 001E
POST SB 52-1071
- ITEM NOT ILLUSTRATED

Page 10004-9
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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
04 310A NAS1790V4R13X . BOLT V80205 004
Optional Vendor Code 04795, 06329, 60996, 8K160,
C5543, C5729
used on 001E
POST SB 52-1071
04 320A NAS1790V4R12X . BOLT V80205 004
Optional Vendor Code 04795, 06329, 60996, 8K160,
C5543, C5729
used on 001E
POST SB 52-1071
04 330A NSA5372EW416B . WASHER VF5442 012
Optional Vendor Code 04795, C3898, C5543, C5729,
F0434, F7395
used on 001E
POST SB 52-1071
04 340A NSA5030-4-9 . SCREW VF5442 004
ASNA2001V4-9 F5442
Optional Vendor Code 04795, C5543, C5729, D1283,
F0188, F6167, F7411, K5673, K8753
used on 001A, 001B, 001D, 001E
04 340B NAS1154-11 . SCREW V80205 004
Optional Vendor Code 04795, C5543, C5729
used on 001C
04 350A NAS1149C0432R . WASHER V80205 008
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 001A, 001B, 001D, 001E
04 350B AN960C416 . WASHER V88044 008
NAS1149C0463R 80205
OPT TO A7141000000060 (NP)
OPT TO A7141001430000 FAPE3
OPT TO ASNA2397C416 F5442
Optional Vendor Code 04795, 06329, 60996, 70347,
8K160, C5543, C5729
used on 001C
- ITEM NOT ILLUSTRATED

Page 10004-10
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D5237100000000

C
B
A

C
50
60

100
A B

70
80
20 A
40 B
50
60
65
10 A
20 A 30 B
40 B

25 A
C 45 B
90

70
80
110

F_PL_523112_05_0_01_00

STRUCTURE-ACTUATOR FITTING
Figure 05 / FIGURE-52-31-12-950-805-01

Page 10005-0
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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
05 - 001A D5237110000262 STRUCTURE-ACTUATOR FITTING VFAPE3 RF
used on 040A (523112010), 040A (52311201A)
SEE 52-31-12-010 FOR NHA, SEE 52-31-12-01A FOR
NHA
05 - 001B D5237110000264 STRUCTURE-ACTUATOR FITTING VFAPE3 RF
used on 045A (52311201A)
SEE 52-31-12-01A FOR NHA
05 - 001C D5237110001861 STRUCTURE-ACTUATOR FITTING VFAPE3 RF
used on 040B (523112010)
SEE 52-31-12-010 FOR NHA
05 010A D5237110500200 . FITTING ASSY-ACTUATOR VFAPE3 001
used on 001A, 001B
05 010B D5237110500000 . FITTING ASSY-ACTUATOR VFAPE3 001
used on 001C
05 020A D5237112720000 .. BUSHING VFAPE3 002
used on 010A, 010B
05 025A D5237112320000 .. FITTING-ACTUATOR VFAPE3 001
used on 010A, 010B
05 030A D5237110500000 . FITTING ASSY-ACTUATOR VFAPE3 001
used on 001A, 001B, 001C
05 040A D5237112720000 .. BUSHING VFAPE3 002
used on 030A
05 045A D5237112320000 .. FITTING-ACTUATOR VFAPE3 001
used on 030A
05 050A NSA5031-4-11 . BOLT VF5442 012
Optional Vendor Code 04795, C5543, C5729, D1283,
F0188, F6167, F7411, K5673, K8753
used on 001A, 001C
05 050B A228E10Y . BOLT-HEXAGON,DOUBLE VK7766 012
Optional Vendor Code K8753
used on 001B
POST SB 52-1071
05 060A NAS1149C0463R . WASHER V80205 012
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 001A, 001C
05 065A ASNA2394EW4 . WASHER VF5442 004
Optional Vendor Code 04795, C5543, C5729, F0434,
F2094, FB576
used on 001B
POST SB 52-1071
- ITEM NOT ILLUSTRATED

Page 10005-1
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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
05 070A NAS1149C0432R . WASHER V80205 012
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 001A, 001C
05 070B NSA5372EW416B . WASHER VF5442 012
Optional Vendor Code 04795, C3898, C5543, C5729,
F0434, F7395
used on 001B
POST SB 52-1071
05 080A NSA5057C4 . NUT VF5442 012
OPT TO HW29538C4 K6405
OPT TO TLN1010C4 92215
OPT TO TLN1010CL4 92215
Optional Vendor Code 04795
used on 001A, 001C
05 080B NSA5057-4 . NUT VF5442 012
OPT TO DHR35-4E F0224
OPT TO HW29538-4 15653
OPT TO TLN1010L4 92215
Optional Vendor Code 04795, C5543, C5729, F0188
used on 001B
POST SB 52-1071
05 090A D5237119620400 . SHIM VFAPE3 002
used on 001A, 001B, 001C
05 100A D5237119620600 . SHIM VFAPE3 002
used on 001A, 001B, 001C
05 110A NSA8147-05-16 . BEARING VF5442 002
OPT TO AJF05C16NSA S0352
OPT TO BFA1-05-16 F0234
OPT TO F0N6-8932-05C16 H1822
OPT TO FBFA1-05-16 D3279
OPT TO KSF0508P K5269
Optional Vendor Code 04795, C5543, C5729
used on 001A, 001B, 001C
- ITEM NOT ILLUSTRATED

Page 10005-2
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D5237100000000

F_PL_523112_06_0_01_00

HANDLE MECHANISM INSTL


Figure 06 / FIGURE-52-31-12-950-806-01

Page 10006-0
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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
06 - 001A D5237130000260 HANDLE MECHANISM INSTL VFAPE3 RF
used on 050A (523112010)
SEE 52-31-12-010 FOR NHA
06 - 001B D5237130000460 HANDLE MECHANISM INSTL VFAPE3 RF
used on 050B (523112010), 050A (52311201A)
SEE 52-31-12-010 FOR NHA, SEE 52-31-12-01A FOR
NHA
06 - 001C D5237130000660 HANDLE MECHANISM INSTL VFAPE3 RF
used on 050B (52311201A)
SEE 52-31-12-01A FOR NHA
06 010A MS24665-88 . PIN-COTTER V96906 001
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 001A, 001B, 001C
06 020A NSA5059C3 . NUT VF5442 001
OPT TO H53173-3 15653
OPT TO TE9925-3 72962
OPT TO THCR53 F0224
Optional Vendor Code 04795, C5543, C5729, F0188
used on 001A, 001B, 001C
06 030A NAS1149C0332R . WASHER V80205 001
Optional Vendor Code 04795, 5N982, 60996, 8K160,
C5543, C5729
used on 001A, 001B, 001C
06 040A NSA5042-04-180 . BOLT VF5442 001
Optional Vendor Code 04795, C5543, C5729, F0095,
F0188, F7411, K4975, K5673, K8753
used on 001A, 001B, 001C
06 050A D5237130920000 . BUSHING VFAPE3 001
used on 001A, 001B, 001C
06 060A MS24665-151 . PIN-COTTER V96906 001
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 001A, 001B, 001C
06 070A NSA5059C4 . NUT VF5442 001
OPT TO TE9925-4 72962
OPT TO THCR54 F0224
Optional Vendor Code 04795, C5543, C5729, F0188
used on 001A, 001B, 001C
- ITEM NOT ILLUSTRATED

Page 10006-1
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@AIRBUS
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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
06 080A NAS1149C0432R . WASHER V80205 001
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 001A, 001B, 001C
06 090A NSA5042C05-210 . BOLT VF5442 001
Optional Vendor Code 04795, C5543, F0095, F0188,
F7411, K4975, K5673, K8753
used on 001A, 001B, 001C
06 100A D5237135320000 . BUSHING VFAPE3 001
used on 001A, 001B, 001C
06 110A MS24665-88 . PIN-COTTER V96906 001
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 001A, 001B, 001C
06 120A NSA5059C3 . NUT VF5442 001
OPT TO H53173-3 15653
OPT TO TE9925-3 72962
OPT TO THCR53 F0224
Optional Vendor Code 04795, C5543, C5729, F0188
used on 001A, 001B, 001C
06 130A NAS1149C0363R . WASHER V80205 001
Optional Vendor Code 04795, 06329, 60996, 70347,
8K160, C5543, C5729
used on 001A, 001B, 001C
06 140A D5237138000400 . BUSHING ASSY VFAPE3 001
used on 001A, 001B, 001C
06 150A MS24665-88 .. PIN-COTTER V96906 001
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 140A
06 160A NSA5059C3 .. NUT VF5442 001
OPT TO H53173-3 15653
OPT TO TE9925-3 72962
OPT TO THCR53 F0224
Optional Vendor Code 04795, C5543, C5729, F0188
used on 140A
06 170A NAS1149C0363R .. WASHER V80205 001
Optional Vendor Code 04795, 06329, 60996, 70347,
8K160, C5543, C5729
used on 140A
06 180A D5237131320400 .. BUSHING VFAPE3 001
used on 140A
- ITEM NOT ILLUSTRATED

Page 10006-2
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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
06 190A D5237138520200 .. BOLT VFAPE3 001
used on 140A
06 200A D5237138620000 . SPRING VFAPE3 001
used on 001A, 001B, 001C
06 210A NAS6704U1 . BOLT V80205 004
Optional Vendor Code 04795, C5543, C5729, F0188,
F7411, K8753
used on 001A, 001B, 001C
06 220A D5237138820000 . SHIM VFAPE3 001
used on 001A, 001B, 001C
06 230A D5237130100200 . MECHANISM ASSY-HANDLE VFAPE3 001
used on 001A, 001B
SEE 52-31-12-070 FOR DET
06 230B D5237130100400 . MECHANISM ASSY-HANDLE VFAPE3 001
used on 001A, 001B
SEE 52-31-12-070 FOR DET
06 230C D5237130100600 . MECHANISM ASSY-HANDLE VFAPE3 001
used on 001C
SEE 52-31-12-070 FOR DET, POST SB 52-1039
06 240A MS24665-88 . PIN-COTTER V96906 001
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 001A, 001B, 001C
06 250A NSA5059C3 . NUT VF5442 001
OPT TO H53173-3 15653
OPT TO TE9925-3 72962
OPT TO THCR53 F0224
Optional Vendor Code 04795, C5543, C5729, F0188
used on 001A, 001B, 001C
06 260A NAS1149C0363R . WASHER V80205 001
Optional Vendor Code 04795, 06329, 60996, 70347,
8K160, C5543, C5729
used on 001A, 001B, 001C
06 270A D5237138000200 . BUSHING ASSY VFAPE3 001
used on 001A, 001B, 001C
06 280A MS24665-88 .. PIN-COTTER V96906 001
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 270A
- ITEM NOT ILLUSTRATED

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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
06 290A NSA5059C3 .. NUT VF5442 001
OPT TO H53173-3 15653
OPT TO TE9925-3 72962
OPT TO THCR53 F0224
Optional Vendor Code 04795, C5543, C5729, F0188
used on 270A
06 300A NAS1149C0363R .. WASHER V80205 001
Optional Vendor Code 04795, 06329, 60996, 70347,
8K160, C5543, C5729
used on 270A
06 310A D5237131320400 .. BUSHING VFAPE3 001
used on 270A
06 320A D5237138520000 .. BOLT VFAPE3 001
used on 270A
06 330A D5237138720000 . SPRING VFAPE3 001
used on 001A, 001B, 001C
06 340A NAS1102E3-8 . SCREW V80205 006
Optional Vendor Code 04795, 06329, 1ER65, 70347,
C5543, C5729, F0188, K8753
used on 001A, 001B, 001C
06 350A D5237130200000 . FLAP ASSY VFAPE3 001
used on 001A
SEE 52-31-12-100 FOR DET
06 350B D5237130200200 . FLAP ASSY VFAPE3 001
used on 001A, 001B, 001C
SEE 52-31-12-100 FOR DET
06 360A MS35650-304 . NUT V96906 002
Optional Vendor Code 04795, 06329, 1V757, 57983,
69289, C5543, C5729
used on 001A, 001B, 001C
06 370A SP108D . WASHER-TAB VK7766 002
Optional Vendor Code 04795, C5543, C5729, K4975
used on 001A, 001B, 001C
06 380A AN565FC1032H10 . SETSCREW V88044 002
Optional Vendor Code 04795, 06329, 60996, 8K160,
C5543, C5729
used on 001A, 001B, 001C
06 390A AN565FC1032H8 . SETSCREW V88044 002
Optional Vendor Code 04795, 06329, 60996, 8K160,
C5543, C5729
used on 001A, 001B, 001C
- ITEM NOT ILLUSTRATED

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D5237100000000

60 50

100 10
20 80
101
30

40
70

110 140
120
130 150

240 220

230
160 170
180

200 210
190

F_PL_523112_07_0_01_00

MECHANISM ASSY-HANDLE
Figure 07 / FIGURE-52-31-12-950-807-01

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FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
07 - 001A D5237130100200 MECHANISM ASSY-HANDLE VFAPE3 RF
used on 230A (523112060)
SEE 52-31-12-060 FOR NHA
07 - 001B D5237130100400 MECHANISM ASSY-HANDLE VFAPE3 RF
used on 230B (523112060)
SEE 52-31-12-060 FOR NHA
07 - 001C D5237130100600 MECHANISM ASSY-HANDLE VFAPE3 RF
used on 230C (523112060)
SEE 52-31-12-060 FOR NHA
07 010A MS24665-153 . PIN-COTTER V96906 001
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 001A, 001B, 001C
07 020A NSA5059C4 . NUT VF5442 001
OPT TO TE9925-4 72962
OPT TO THCR54 F0224
Optional Vendor Code 04795, C5543, C5729, F0188
used on 001A, 001B, 001C
07 030A NAS1149C0463R . WASHER V80205 002
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 001A, 001B, 001C
07 040A NSA5042C05-176 . BOLT VF5442 001
Optional Vendor Code 04795, C5543, F0095, F0188,
F7411, K4975, K5673, K8753
used on 001A, 001B, 001C
07 050A D5237135000000 . ARM ASSY-HINGE VFAPE3 001
used on 001A
07 050B D5237135000200 . ARM ASSY-HINGE VFAPE3 001
used on 001A, 001B, 001C
07 060A D5237135420000 .. BUSHING-SHOULDERED VFAPE3 001
used on 050A, 050B
07 070A D5237135220000 .. BUSHING VFAPE3 001
used on 050A, 050B
07 070B D5237135220200 .. BUSHING VFAPE3 001
used on 050A, 050B
07 080A D5237135120000 .. ROD-LINK VFAPE3 001
used on 050A, 050B
07 - 090A D5237130300065 . BEARING INSTL VFAPE3 001
used on 001A
SEE 52-31-12-080 FOR DET
- ITEM NOT ILLUSTRATED

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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
07 - 090B D5237130300466 . BEARING INSTL VFAPE3 001
used on 001B
SEE 52-31-12-080 FOR DET
07 - 090C D5237130300465 . BEARING INSTL VFAPE3 001
used on 001C
SEE 52-31-12-080 FOR DET
07 100A D5237134000051 . HANDLE ASSY-OPERATING VFAPE3 001
used on 001A, 001B
SEE 52-31-12-090 FOR DET
07 100B D5237134000251 . HANDLE ASSY-OPERATING VFAPE3 001
used on 001A, 001B, 001C
SEE 52-31-12-090 FOR DET, POST SB 52-1039
07 101A D5237134000200 . HANDLE ASSY-OPERATING VFAPE3 001
MODIFIED FROM D5237135900000 MADE BY
FAPE3
used on 001C
SEE 52-31-12-09A FOR DET, POST SB 52-1039
07 110A MS24665-88 . PIN-COTTER V96906 001
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 001A, 001B, 001C
07 120A NSA5059C3 . NUT VF5442 001
OPT TO H53173-3 15653
OPT TO TE9925-3 72962
OPT TO THCR53 F0224
Optional Vendor Code 04795, C5543, C5729, F0188
used on 001A, 001B, 001C
07 130A NAS1149C0332R . WASHER V80205 001
Optional Vendor Code 04795, 5N982, 60996, 8K160,
C5543, C5729
used on 001A, 001B, 001C
07 140A D5237131320200 . BUSHING VFAPE3 001
used on 001A, 001B, 001C
07 150A NSA5042C04-330 . BOLT VF5442 001
Optional Vendor Code 04795, C5543, F0095, F0188,
F7411, K4975, K5673, K8753
used on 001A, 001B, 001C
07 160A D5237139000000 . ROD ASSY VFAPE3 001
used on 001A, 001B, 001C
07 170A NSA5355-5CA .. WASHER-LOCK VF5442 001
Optional Vendor Code 04795, C5543, C5729, F2094,
F7395, F7756
- ITEM NOT ILLUSTRATED

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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
used on 160A
07 180A NAS509-5C .. NUT V80205 001
Optional Vendor Code 92595
used on 160A
07 190A D5237139100000 .. ROD END ASSY VFAPE3 001
used on 160A
07 200A MS14101-4 ... BEARING V96906 001
OPT TO FMGN4-4 D3279
OPT TO HT4V C7239
OPT TO XRE6-35R F0222
Optional Vendor Code 04795, C5543, C5729, S0352
used on 190A
07 210A D5237139220000 ... ROD END VFAPE3 001
used on 190A
07 220A D5237139300000 .. ROD END ASSY VFAPE3 001
used on 160A
07 230A MS14101-4 ... BEARING V96906 001
OPT TO FMGN4-4 D3279
OPT TO HT4V C7239
OPT TO XRE6-35R F0222
Optional Vendor Code 04795, C5543, C5729, S0352
used on 220A
07 240A D5237139420000 ... ROD END VFAPE3 001
used on 220A
- ITEM NOT ILLUSTRATED

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D5237100000000

290 370
390

410
380
285

320
440
340 300
350 410
400
360

400
420
425 320
310
315
330
A 295 450
460
430
250 200 A
210
220 280 60
230 100
240
30 120
40 160 10
170
260 50

180
50
270
110 30
40
20
190

60
90
70
80

F_PL_523112_08_0_01_00

BEARING INSTL
Figure 08 / FIGURE-52-31-12-950-808-01

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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
08 - 001A D5237130300065 BEARING INSTL VFAPE3 RF
used on 090A (523112070)
SEE 52-31-12-070 FOR NHA
08 - 001B D5237130300466 BEARING INSTL VFAPE3 RF
used on 090B (523112070)
SEE 52-31-12-070 FOR NHA
08 - 001C D5237130300465 BEARING INSTL VFAPE3 RF
used on 090C (523112070)
SEE 52-31-12-070 FOR NHA
08 010A D5237130400200 . LEVER ASSY VFAPE3 001
used on 001A, 001B
08 010B D5237130400400 . LEVER ASSY VFAPE3 001
used on 001A, 001B, 001C
08 020A D5237131500200 .. LEVER ASSY-CTR VFAPE3 001
used on 010A
08 020B D5237131500400 .. LEVER ASSY-CTR VFAPE3 001
used on 010A, 010B
POST SB 52-1039
08 030A MS21043-3 ... NUT V96906 002
OPT TO BH21043-3 27238
OPT TO H41-3 K6405
OPT TO LH3858-02 72962
OPT TO PLH53 F0224
OPT TO RH30C3 52828
OPT TO T99C1032 11815
OPT TO VN300B02 92215
Optional Vendor Code 04795, 06329, 15653, 27238,
52828, 60119, C5543, C5729
used on 020A, 020B
08 040A NAS1149C0332R ... WASHER V80205 002
Optional Vendor Code 04795, 5N982, 60996, 8K160,
C5543, C5729
used on 020A, 020B
08 050A D5237167320000 ... SLEEVE VFAPE3 002
used on 020A, 020B
08 060A AN386-1-7A ... PIN-TAPER V88044 002
Optional Vendor Code 04795, 70347, C5543, C5729,
F0434
used on 020A, 020B
08 070A D5237131100000 ... LEVER ASSY-OUTER VFAPE3 001
used on 020A, 020B
- ITEM NOT ILLUSTRATED

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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
08 080A D5237130820000 .... BUSHING-SHOULDERED VFAPE3 001
used on 070A
08 090A D5237131120000 .... LEVER-OUTER VFAPE3 001
used on 070A
08 100A D5237131600200 ... LEVER ASSY-CTR VFAPE3 001
used on 020A
08 100B D5237131600400 ... LEVER ASSY-CTR VFAPE3 001
used on 020A, 020B
08 110A D5237130820200 .... BUSHING-SHOULDERED VFAPE3 001
used on 100A, 100B
08 120A D5237131620200 .... LEVER-CTR VFAPE3 001
used on 100A, 100B
08 160A MS21043-3 .. NUT V96906 001
OPT TO BH21043-3 27238
OPT TO H41-3 K6405
OPT TO LH3858-02 72962
OPT TO PLH53 F0224
OPT TO RH30C3 52828
OPT TO T99C1032 11815
OPT TO VN300B02 92215
Optional Vendor Code 04795, 06329, 15653, 27238,
52828, 60119, C5543, C5729
used on 010A, 010B
08 170A NAS1149C0332R .. WASHER V80205 001
Optional Vendor Code 04795, 5N982, 60996, 8K160,
C5543, C5729
used on 010A, 010B
08 180A D5237130920000 .. BUSHING VFAPE3 001
used on 010A, 010B
08 190A D5237131220000 .. BOLT VFAPE3 001
used on 010A, 010B
08 200A D5237132000200 .. ROD ASSY VFAPE3 001
used on 010A, 010B
08 210A MS24665-153 ... PIN-COTTER V96906 001
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 200A
08 220A AN565FC1032H5 ... SETSCREW V88044 001
Optional Vendor Code 04795, 06329, 60996, 8K160,
C5543, C5729
used on 200A
- ITEM NOT ILLUSTRATED

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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
08 230A NSA5059C5 ... NUT VF5442 001
OPT TO TE9925-5 72962
OPT TO THCR55 F0224
Optional Vendor Code 04795, C5543, C5729, F0188
used on 200A
08 240A D5237132320000 ... JOINT-SPHERICAL VFAPE3 001
used on 200A
08 250A D5237132120200 ... RING-CLAMPING VFAPE3 001
used on 200A
08 260A MS15001-1 ... FITTING-LUBRICATION V96906 001
AS15001-1 81343
Optional Vendor Code 06329, 13899, 5N982, 60996,
8K160, C5543, C5729
used on 200A
08 270A MS14101-4 ... BEARING V96906 001
OPT TO FMGN4-4 D3279
OPT TO HT4V C7239
OPT TO XRE6-35R F0222
Optional Vendor Code 04795, C5543, C5729, S0352
used on 200A
08 280A D5237132220200 ... ROD VFAPE3 001
used on 200A
08 285A MS16624-4039 . RING-RETAINING V96906 001
Optional Vendor Code 04795, 70347, 97464, C5543,
C5729
used on 001A, 001B, 001C
08 290A D5237135520000 . BOLT VFAPE3 001
used on 001A, 001B, 001C
08 295A D5237130300200 . BEARING ASSY VFAPE3 001
used on 001A
08 295B D5237130300400 . BEARING ASSY VFAPE3 001
used on 001A, 001B
08 295C D5237130300600 . BEARING ASSY VFAPE3 001
used on 001B, 001C
08 300A NAS1102E08-8 .. SCREW V80205 004
Optional Vendor Code F0188, K8753
used on 295A, 295B, 295C
08 310A D5237133000000 .. BLOCK ASSY-BEARING VFAPE3 002
used on 295A, 295B, 295C
08 315A D5237133220200 .. BLOCK-BEARING VFAPE3 002
used on 295A, 295B, 295C
POST SB 52-1088
- ITEM NOT ILLUSTRATED

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FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
08 320A D5237133320000 .. SHIM VFAPE3 002
REMOVED BY SB 52-1088
used on 295A, 295B, 295C
08 330A D5237132500200 .. JOURNAL ASSY-BEARING VFAPE3 001
used on 295A, 295B
08 330B D5237132500400 .. JOURNAL ASSY-BEARING VFAPE3 001
used on 295A, 295B, 295C
08 340A MS24665-300 ... PIN-COTTER V96906 001
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 330A, 330B
08 350A NSA5059C6 ... NUT VF5442 001
OPT TO TE9925-6 72962
OPT TO THCR56 F0224
Optional Vendor Code 04795, C5543, C5729, F0188
used on 330A, 330B
08 360A NAS1149C0632R ... WASHER V80205 001
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 330A, 330B
08 370A D5237130500000 ... FORK END ASSY VFAPE3 001
used on 330A, 330B
08 380A D5237130720000 .... BUSHING-SHOULDERED VFAPE3 002
used on 370A
08 390A D5237130620200 .... BOLT-FORK VFAPE3 001
used on 370A
08 400A D5237132720000 ... BUSHING-SHOULDERED VFAPE3 002
used on 330A, 330B
08 410A NSA5120C5-095 ... BUSHING VF5442 002
Optional Vendor Code 04795, C5543, C5729, D3279,
F0222, F8982, FB576
used on 330A, 330B
08 420A D5237132620200 ... JOURNAL VFAPE3 001
used on 330A
08 420B D5237132620400 ... JOURNAL VFAPE3 001
used on 330A, 330B
08 425A D5237128020000 ... JOURNAL-BEARING VFAPE3 001
REPLACES ITEM 420
used on 330A
POST SB 52-1039
08 425B D5237129020000 ... JOURNAL VFAPE3 001
REPLACES ITEM 420
- ITEM NOT ILLUSTRATED

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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
used on 330B
08 430A D5237133500000 .. HOUSING ASSY-BEARING VFAPE3 001
used on 295A
08 430B D5237133500200 .. HOUSING ASSY-BEARING VFAPE3 001
used on 295A, 295B
08 440A D5237133820000 ... BUSHING-SHOULDERED VFAPE3 002
used on 430A, 430B
08 450A D5237133720000 ... BUSHING-BEARING VFAPE3 001
used on 430A
08 450B D5237133720200 ... BUSHING-BEARING VFAPE3 001
used on 430A, 430B
08 460A D5237133620000 ... HOUSING-BEARING VFAPE3 001
used on 430A, 430B
- ITEM NOT ILLUSTRATED

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D5237100000000

90

90
90

120

90

100 20
70 30 10

50
80
110

40
70 60

F_PL_523112_09_0_01_00

HANDLE ASSY-OPERATING
Figure 09 / FIGURE-52-31-12-950-809-01

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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
09 - 001A D5237134000051 HANDLE ASSY-OPERATING VFAPE3 RF
used on 100A (523112070)
SEE 52-31-12-070 FOR NHA
09 - 001B D5237134000251 HANDLE ASSY-OPERATING VFAPE3 RF
used on 100B (523112070)
SEE 52-31-12-070 FOR NHA
09 010A NAS1102E3-7 . SCREW V80205 002
Optional Vendor Code 04795, C5543, C5729, F0188,
K8753
used on 001B
09 010B NAS1102E08-7 . SCREW V80205 002
Optional Vendor Code C5543, C5729, F0188, K8753
used on 001A
09 020A D5237134620200 . FLANGE-SUPPORT VFAPE3 001
used on 001B
09 020B D5237134620000 . FLANGE-SUPPORT VFAPE3 001
used on 001A
09 030A D5237134320200 . BOLT VFAPE3 001
used on 001A, 001B
09 040A NAS1149C0432R . WASHER V80205 001
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 001A, 001B
09 050A NAS1102E06-7 . SCREW V80205 002
Optional Vendor Code F0188, K8753
used on 001A, 001B
09 060A D5237134420400 . BRACKET VFAPE3 001
used on 001A, 001B
09 060B D5237134420200 . BRACKET VFAPE3 001
used on 001A
09 070A NAS1102E06-6 . SCREW V80205 002
Optional Vendor Code F0188, K8753
used on 001A, 001B
09 080A D5237134520000 . HANDLE VFAPE3 001
used on 001A, 001B
09 090A D5237134720000 . BUSHING-SHOULDERED VFAPE3 004
used on 001A, 001B
09 100A NSA5054C3 . INSERT VF5442 002
OPT TO K8002-3 K6405
Optional Vendor Code 04795
used on 001B
- ITEM NOT ILLUSTRATED

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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
09 100B NSA5054C08 . INSERT VF5442 002
OPT TO K8002-08 75237
OPT TO SR162L 83324
Optional Vendor Code 04795
used on 001A
09 110A NSA5054K06 . INSERT VF5442 002
OPT TO K8031-06 75237
OPT TO SR142L0024 83324
Optional Vendor Code 04795
used on 001A, 001B
09 120A D5237134920051 . HANDLE-OPERATING VFAPE3 001
used on 001A, 001B
- ITEM NOT ILLUSTRATED

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D5237100000000

90

90
90
20

120 90
100 10
70

50
110
80

30
40
60
70

F_PL_523112_09_A_01_00

HANDLE ASSY-OPERATING
Figure 09A / FIGURE-52-31-12-950-809-A01

Page 10009A-0
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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
09A - 001C D5237134000200 HANDLE ASSY-OPERATING VFAPE3 RF
MODIFIED FROM D5237135900000 MADE BY
FAPE3
used on 101A (523112070)
POST SB 52-1039
SEE 52-31-12-070 FOR NHA
09A 010A NAS1102E3-7 . SCREW V80205 002
Optional Vendor Code 04795, C5543, C5729, F0188,
K8753
used on 001C
09A 020A D5237134620200 . FLANGE-SUPPORT VFAPE3 001
used on 001C
09A 030A D5237134320200 . BOLT VFAPE3 001
used on 001C
09A 040A NAS1149C0432R . WASHER V80205 001
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 001C
09A 050A NAS1102E06-7 . SCREW V80205 002
Optional Vendor Code F0188, K8753
used on 001C
09A 060A D5237134420400 . BRACKET VFAPE3 001
used on 001C
09A 070A NAS1102E06-6 . SCREW V80205 002
Optional Vendor Code F0188, K8753
used on 001C
09A 080A D5237134520000 . HANDLE VFAPE3 001
used on 001C
09A 090A D5237134720000 . BUSHING-SHOULDERED VFAPE3 004
used on 001C
09A 100A NSA5054C3 . INSERT VF5442 002
OPT TO K8002-3 K6405
Optional Vendor Code 04795
used on 001C
09A 110A NSA5054K06 . INSERT VF5442 002
OPT TO K8031-06 75237
OPT TO SR142L0024 83324
Optional Vendor Code 04795
used on 001C
09A 120A D5237134920051 . HANDLE-OPERATING VFAPE3 001
used on 001C
- ITEM NOT ILLUSTRATED

Page 10009A-1
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COMPONENT MAINTENANCE MANUAL
D5237100000000

300

260 290

280
160
170
10 310 180
20
290

260
310

270

240 10
30 220

20
250 30
200
20
35
10
230 20
20 50
30 210 60
70
80
160
170 130 90
180
40
160 10 110
170
180
150
100 30

120 20

140
20
10 160
170
180
200

190
160
170
180

F_PL_523112_10_0_01_00

FLAP ASSY
Figure 10 / FIGURE-52-31-12-950-810-01

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COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
10 - 001A D5237130200000 FLAP ASSY VFAPE3 RF
used on 350A (523112060)
SEE 52-31-12-060 FOR NHA
10 - 001B D5237130200200 FLAP ASSY VFAPE3 RF
used on 350B (523112060)
SEE 52-31-12-060 FOR NHA
10 010A NSA5321-4 . RING-RETAINING VF5442 006
Optional Vendor Code 04795, C5543, C5729, F7756,
FB576
used on 001A, 001B
10 020A D5237137920000 . WASHER VFAPE3 008
used on 001A, 001B
10 030A D5237137220000 . PIN VFAPE3 004
used on 001A, 001B
10 035A D5237138120000 . BOLT VFAPE3 001
used on 001B
10 040A D5237138000000 . BUSHING ASSY VFAPE3 001
used on 001A
10 050A MS24665-88 .. PIN-COTTER V96906 001
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 040A
10 060A NSA5059C3 .. NUT VF5442 001
OPT TO H53173-3 15653
OPT TO TE9925-3 72962
OPT TO THCR53 F0224
Optional Vendor Code 04795, C5543, C5729, F0188
used on 040A
10 070A NAS1149C0363R .. WASHER V80205 001
Optional Vendor Code 04795, 06329, 60996, 70347,
8K160, C5543, C5729
used on 040A
10 080A D5237131320000 .. BUSHING VFAPE3 001
used on 040A
10 090A D5237137820000 .. PIN VFAPE3 001
used on 040A
10 100A D5237137000000 . FORK ASSY VFAPE3 001
used on 001A, 001B
10 110A NAS509-3C .. NUT V80205 001
Optional Vendor Code 01673, 04795, 06329, 60996,
8K160, 92595, C5543, C5729
used on 100A
- ITEM NOT ILLUSTRATED

Page 10010-1
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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
10 120A NAS509L3C .. NUT V80205 001
Optional Vendor Code 01673, 04795, 06329, 60996,
8K160, 92595, C5543, C5729
used on 100A
10 130A D5237137320000 .. FORKHEAD VFAPE3 001
used on 100A
10 140A D5237137320200 .. FORKHEAD VFAPE3 001
used on 100A
10 150A D5237137420000 .. SCREW-ADJUSTING VFAPE3 001
used on 100A
10 160A MS24665-88 . PIN-COTTER V96906 005
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 001A, 001B
10 170A NSA5059C3 . NUT VF5442 005
OPT TO H53173-3 15653
OPT TO TE9925-3 72962
OPT TO THCR53 F0224
Optional Vendor Code 04795, C5543, C5729, F0188
used on 001A, 001B
10 180A NAS1149C0363R . WASHER V80205 005
Optional Vendor Code 04795, 06329, 60996, 70347,
8K160, C5543, C5729
used on 001A, 001B
10 190A D5237136620000 . HOOK VFAPE3 001
used on 001A, 001B
10 200A D5237138520000 . BOLT VFAPE3 002
used on 001A, 001B
10 210A D5237137120000 . LEVER-SHIFT VFAPE3 001
used on 001A, 001B
10 220A D5237136320000 . FORK VFAPE3 001
used on 001A
10 220B D5237136320200 . FORK VFAPE3 001
used on 001B
10 230A D5237137820000 . PIN VFAPE3 001
used on 001A, 001B
10 240A D5237136000000 . FLAP ASSY-HANDLE VFAPE3 001
used on 001A, 001B
10 250A D5237136720000 .. BUSHING VFAPE3 001
used on 240A
- ITEM NOT ILLUSTRATED

Page 10010-2
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COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
10 260A NAS1102E3-8 . SCREW V80205 004
Optional Vendor Code 04795, 06329, 1ER65, 70347,
C5543, C5729, F0188, K8753
used on 001A, 001B
10 270A D5237110300000 . BOW ASSY VFAPE3 001
used on 001A, 001B
10 280A D5237137500000 . FRAME ASSY-FLAP VFAPE3 001
used on 001A, 001B
10 290A D5237136720000 .. BUSHING VFAPE3 002
used on 280A
10 300A NAS1068C3 .. NUT V80205 003
MS21076-3R 96906
OPT TO MS21076-3E 96906
Optional Vendor Code F0224
used on 280A
10 310A NSA55134-002 .. RECEPTACLE VF5442 002
OPT TO 1127711 60119
OPT TO 212-12S K1678
Optional Vendor Code 04795, 60119, 71286, 92215,
C5543, C5729, D0680
used on 280A
- ITEM NOT ILLUSTRATED

Page 10010-3
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D5237100000000

A
10
A

190

200 110
210

120 90
90 130
140 110

100
180

150
20
100 30
140 40

70

160
170 220

50 60
80

40

F_PL_523112_11_0_01_00

MECHANISM INSTL-INTERLOCK
Figure 11 / FIGURE-52-31-12-950-811-01

Page 10011-0
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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
11 - 001A D5237148000062 MECHANISM INSTL-INTERLOCK VFAPE3 RF
used on 060A (523112010)
SEE 52-31-12-010 FOR NHA
11 - 001B D5237148000063 MECHANISM INSTL-INTERLOCK VFAPE3 RF
used on 060B (523112010), 060A (52311201A)
SEE 52-31-12-010 FOR NHA, SEE 52-31-12-01A FOR
NHA
11 010A D5237148220000 . SPRING-COMPRESSION VFAPE3 001
used on 001A, 001B
11 020A MS24665-151 . PIN-COTTER V96906 001
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 001A, 001B
11 030A NSA5059C4 . NUT VF5442 001
OPT TO TE9925-4 72962
OPT TO THCR54 F0224
Optional Vendor Code 04795, C5543, C5729, F0188
used on 001A, 001B
11 040A NAS1149F0432P . WASHER-FLAT V80205 002
Optional Vendor Code 10630, 56563, 70347
used on 001A, 001B
11 050A NAS1304-23D . BOLT V80205 001
NAS6604D23 80205
Optional Vendor Code F0188, F7411, K8753
used on 001A, 001B
11 060A D5237145820600 . BUSHING VFAPE3 001
used on 001A, 001B
11 070A D5237145720600 . BUSHING-SHOULDERED VFAPE3 001
used on 001A, 001B
11 080A D5237145720400 . BUSHING-SHOULDERED VFAPE3 001
used on 001A, 001B
11 090A NSA5321-6 . RING-RETAINING VF5442 002
OPT TO ST6 D8090
Optional Vendor Code 04795, C5543, C5729, F7756
used on 001A, 001B
11 100A D5237148320200 . PIN VFAPE3 002
used on 001A, 001B
11 110A D5237148420000 . WASHER-SPACER VFAPE3 002
used on 001A, 001B
- ITEM NOT ILLUSTRATED

Page 10011-1
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COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
11 120A MS24665-300 . PIN-COTTER V96906 002
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 001A, 001B
11 130A NSA5059C6 . NUT VF5442 001
OPT TO TE9925-6 72962
OPT TO THCR56 F0224
Optional Vendor Code 04795, C5543, C5729, F0188
used on 001A, 001B
11 140A NAS1149F0663P . WASHER-FLAT V80205 002
Optional Vendor Code 10630, 56563, 70347
used on 001A, 001B
11 150A NAS1306-22D . BOLT V80205 001
NAS6606D22 80205
Optional Vendor Code 04348, 04795, 06329, C5543,
C5729, F0188, K8753
used on 001A, 001B
11 160A D5237145820800 . BUSHING VFAPE3 001
used on 001A, 001B
11 170A D5237145721000 . BUSHING-SHOULDERED VFAPE3 001
used on 001A, 001B
11 180A D5237145720800 . BUSHING-SHOULDERED VFAPE3 001
used on 001A, 001B
11 190A D5237145500000 . SLEEVE ASSY-SPRING VFAPE3 001
used on 001A, 001B
11 200A D5237145620000 .. SLEEVE-SPRING VFAPE3 001
used on 190A
11 210A D5237145820400 .. BUSHING VFAPE3 001
used on 190A
11 220A D5237145000099 . MECHANISM-INTERLOCK VFAPE3 001
used on 001A
SEE 52-31-12-120 FOR DET
11 220B D5237145000299 . MECHANISM-INTERLOCK VFAPE3 001
used on 001B
SEE 52-31-12-12A FOR DET
- ITEM NOT ILLUSTRATED

Page 10011-2
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D5237100000000

270 20
280
290

A
280
70
10
30
90
220
230 40

250
240
70
210
240

250 80 50
20
60
185
200
260

165

195
135
185 145 145
155
10 175

20
110

110 120

10 100

F_PL_523112_12_0_01_00

MECHANISM-INTERLOCK
Figure 12 / FIGURE-52-31-12-950-812-01

Page 10012-0
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COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
12 - 001A D5237145000099 MECHANISM-INTERLOCK VFAPE3 RF
used on 220A (523112110)
SEE 52-31-12-110 FOR NHA
12 010A D5237148320000 . PIN VFAPE3 003
used on 001A
12 020A NSA5321-6 . RING-RETAINING VF5442 003
OPT TO ST6 D8090
Optional Vendor Code 04795, C5543, C5729, F7756
used on 001A
12 030A D5237147500000 . LEVER ASSY-ROLLER VFAPE3 001
used on 001A
12 040A MS16624-5018-1 .. RING-RETAINING V96906 001
Optional Vendor Code 04795, 70347, 97464, C5543,
C5729
used on 030A
12 050A D5237147820000 .. PIN VFAPE3 001
used on 030A
12 060A D5237147720000 .. ROLLER VFAPE3 001
used on 030A
12 070A D5237145720000 .. BUSHING-SHOULDERED VFAPE3 002
used on 030A
12 080A D5237145820200 .. BUSHING VFAPE3 001
used on 030A
12 090A D5237147620000 .. LEVER VFAPE3 001
used on 030A
12 100A D5237147000200 . FORK ASSY VFAPE3 001
used on 001A
12 110A D5237145820000 .. BUSHING VFAPE3 002
used on 100A
12 120A D5237147120200 .. FORK VFAPE3 001
used on 100A
12 135A NAS509L4 . NUT V80205 001
Optional Vendor Code 92595
used on 001A
12 145A NAS1193K4C . LOCKING DEVICE V80205 002
Optional Vendor Code 04795, 06329, 17140, 70347,
C5543, C5729, H2776
used on 001A
12 155A NAS509-4C . NUT V80205 001
Optional Vendor Code 92595
used on 001A
- ITEM NOT ILLUSTRATED

Page 10012-1
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COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
12 165A D5237148120000 . SCREW-ADJUSTING VFAPE3 001
used on 001A
12 175A D5237147000000 . FORK ASSY VFAPE3 001
used on 001A
12 185A D5237145820000 .. BUSHING VFAPE3 002
used on 175A
12 195A D5237147120000 .. FORK VFAPE3 001
used on 175A
12 200A D5237146500200 . LEVER ASSY VFAPE3 001
used on 001A
12 210A D5237113420400 .. SCREW-ADJUSTING VFAPE3 001
used on 200A
12 220A NAS509-5C .. NUT V80205 001
Optional Vendor Code 92595
used on 200A
12 230A A5217026320200 .. PLATE-LOCKING VFAPE3 001
used on 200A
12 240A D5237145720200 .. BUSHING-SHOULDERED VFAPE3 002
used on 200A
12 250A D5237145820200 .. BUSHING VFAPE3 002
used on 200A
12 260A D5237146620200 .. LEVER VFAPE3 001
used on 200A
12 270A D5237146000000 . BOLT ASSY-SPRING VFAPE3 001
used on 001A
12 280A D5237145820000 .. BUSHING VFAPE3 002
used on 270A
12 290A D5237146120000 .. BOLT VFAPE3 001
used on 270A
- ITEM NOT ILLUSTRATED

Page 10012-2
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COMPONENT MAINTENANCE MANUAL
D5237100000000

270 20
280 A
290
70
280
30
90
10 40

220
230 70

250 240
240
210
80 50
20
60

250

200 260
115

115
20
10 110

120
110
100
10

F_PL_523112_12_A_01_01

MECHANISM-INTERLOCK
Figure 12A / FIGURE-52-31-12-950-812-A01

Page 10012A-0
52-31-12 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
12A - 001B D5237145000299 MECHANISM-INTERLOCK VFAPE3 RF
used on 220B (523112110)
SEE 52-31-12-110 FOR NHA
12A 010A D5237148320000 . PIN VFAPE3 003
used on 001B
12A 020A NSA5321-6 . RING-RETAINING VF5442 003
OPT TO ST6 D8090
Optional Vendor Code 04795, C5543, C5729, F7756
used on 001B
12A 030A D5237147500000 . LEVER ASSY-ROLLER VFAPE3 001
used on 001B
12A 040A MS16624-5018-1 .. RING-RETAINING V96906 001
Optional Vendor Code 04795, 70347, 97464, C5543,
C5729
used on 030A
12A 050A D5237147820000 .. PIN VFAPE3 001
used on 030A
12A 060A D5237147720000 .. ROLLER VFAPE3 001
used on 030A
12A 070A D5237145720000 .. BUSHING-SHOULDERED VFAPE3 002
used on 030A
12A 080A D5237145820200 .. BUSHING VFAPE3 001
used on 030A
12A 090A D5237147620000 .. LEVER VFAPE3 001
used on 030A
12A 100B D5237146200000 . ROD ASSY-CONNECTING VFAPE3 001
used on 001B
12A 110A D5237145820000 .. BUSHING VFAPE3 002
used on 100B
12A 115A D5237145820000 .. BUSHING VFAPE3 002
used on 100B
12A 120B D5237145920000 .. ROD-CONNECTING VFAPE3 001
used on 100B
12A 200A D5237146500200 . LEVER ASSY VFAPE3 001
used on 001B
12A 210A D5237113420400 .. SCREW-ADJUSTING VFAPE3 001
used on 200A
12A 220A NAS509-5C .. NUT V80205 001
Optional Vendor Code 92595
used on 200A
12A 230A A5217026320200 .. PLATE-LOCKING VFAPE3 001
used on 200A
- ITEM NOT ILLUSTRATED

Page 10012A-1
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@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
12A 240A D5237145720200 .. BUSHING-SHOULDERED VFAPE3 002
used on 200A
12A 250A D5237145820200 .. BUSHING VFAPE3 002
used on 200A
12A 260A D5237146620200 .. LEVER VFAPE3 001
used on 200A
12A 270A D5237146000000 . BOLT ASSY-SPRING VFAPE3 001
used on 001B
12A 280A D5237145820000 .. BUSHING VFAPE3 002
used on 270A
12A 290A D5237146120000 .. BOLT VFAPE3 001
used on 270A
- ITEM NOT ILLUSTRATED

Page 10012A-2
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D5237100000000

F_PL_523112_13_0_01_00

MECHANISM INSTL-LOCKING
Figure 13 / FIGURE-52-31-12-950-813-01

Page 10013-0
52-31-12 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
13 - 001A D5237140000099 MECHANISM INSTL-LOCKING VFAPE3 RF
used on 070A (523112010)
SEE 52-31-12-010 FOR NHA
13 - 001B D5237140000299 MECHANISM INSTL-LOCKING VFAPE3 RF
used on 070B (523112010), 070A (52311201A)
SEE 52-31-12-010 FOR NHA, SEE 52-31-12-01A FOR
NHA
13 - 001C D5237140000499 MECHANISM INSTL-LOCKING VFAPE3 RF
used on 070B (52311201A)
SEE 52-31-12-01A FOR NHA
13 010A D5237144920000 . BOLT VFAPE3 001
used on 001A, 001B, 001C
13 020A MS24665-151 . PIN-COTTER V96906 013
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 001A, 001B, 001C
13 030A NSA5059C4 . NUT VF5442 013
OPT TO TE9925-4 72962
OPT TO THCR54 F0224
Optional Vendor Code 04795, C5543, C5729, F0188
used on 001A, 001B, 001C
13 040A NAS1149C0432R . WASHER V80205 019
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 001A, 001B, 001C
13 050A MS24665-1002 . PIN-COTTER V96906 007
Optional Vendor Code D8518
used on 001A, 001B, 001C
13 060A NSA5059C3 . NUT VF5442 007
OPT TO H53173-3 15653
OPT TO TE9925-3 72962
OPT TO THCR53 F0224
Optional Vendor Code 04795, C5543, C5729, F0188
used on 001A, 001B, 001C
13 070A NAS1149C0332R . WASHER V80205 007
Optional Vendor Code 04795, 5N982, 60996, 8K160,
C5543, C5729
used on 001A, 001B, 001C
13 080A NAS1149C0363R . WASHER V80205 007
Optional Vendor Code 04795, 06329, 60996, 70347,
8K160, C5543, C5729
- ITEM NOT ILLUSTRATED

Page 10013-1
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@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
used on 001A, 001B, 001C
13 090A D5237144020000 . BOLT VFAPE3 007
used on 001A, 001B, 001C
13 100A D5237144720000 . PLATE VFAPE3 001
used on 001A, 001B, 001C
13 110A D5237144620000 . PLATE VFAPE3 004
used on 001A, 001B, 001C
13 115A D5237144620100 . PLATE VFAPE3 002
used on 001A, 001B, 001C
13 120A D5237144820000 . BOLT VFAPE3 006
used on 001A, 001B, 001C
13 130A D5237140200000 . MECHANISM ASSY-LATCHING VFAPE3 006
used on 001A
SEE 52-31-12-140 FOR DET
13 130B D5237140200200 . MECHANISM ASSY-LATCHING VFAPE3 006
used on 001A, 001B, 001C
SEE 52-31-12-140 FOR DET
13 140A MS24665-300 . PIN-COTTER V96906 006
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 001A, 001B, 001C
13 150A NSA5059C6 . NUT VF5442 006
OPT TO TE9925-6 72962
OPT TO THCR56 F0224
Optional Vendor Code 04795, C5543, C5729, F0188
used on 001A, 001B, 001C
13 160A NAS1149C0663R . WASHER V80205 006
Optional Vendor Code 04795, 10630, 56563, 60996,
70347, 8K160, C5543, C5729
used on 001A, 001B, 001C
13 170A D5237144320000 . BOLT VFAPE3 006
used on 001A, 001B, 001C
13 180A D5237140120200 . WASHER VFAPE3 006
used on 001A, 001B, 001C
13 190A D5237144420000 . SLEEVE VFAPE3 006
used on 001A, 001C
13 190B D5237144420200 . SLEEVE VFAPE3 006
used on 001A, 001B, 001C
13 200A D5237145120000 . BUSHING-SHOULDERED VFAPE3 006
used on 001A, 001B, 001C
- ITEM NOT ILLUSTRATED

Page 10013-2
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COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
13 200B D5237145120400 . BUSHING-SHOULDERED VFAPE3 006
used on 001A, 001B, 001C
13 210A D5237145120200 . BUSHING-SHOULDERED VFAPE3 006
used on 001A, 001B, 001C
13 220A D5237144520000 . BOLT VFAPE3 006
used on 001A, 001B, 001C
13 220B D5237144520200 . BOLT VFAPE3 006
used on 001A, 001B, 001C
13 230A D5237141420000 . BUSHING VFAPE3 006
used on 001A, 001B, 001C
13 240A MS24665-370 . PIN-COTTER V96906 006
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 001A, 001B, 001C
13 250A NSA5059C10 . NUT VF5442 006
OPT TO TE9925-10 72962
OPT TO THCR510 F0224
Optional Vendor Code 04795, 06329, C5543, C5729,
F0188
used on 001A, 001B, 001C
13 260A NAS1149C1032R . WASHER V80205 006
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 001A, 001B, 001C
13 270A D5237144120000 . BOLT VFAPE3 006
used on 001A, 001B, 001C
13 280A D5237144220000 . SLEEVE VFAPE3 006
used on 001A, 001C
13 280B D5237144220200 . SLEEVE VFAPE3 006
used on 001A, 001B, 001C
13 290A D5237140120000 . WASHER VFAPE3 006
used on 001A, 001B, 001C
13 300A D5237145220000 . BUSHING-SHOULDERED VFAPE3 006
used on 001A, 001B, 001C
13 310A D5237145220200 . BUSHING-SHOULDERED VFAPE3 006
used on 001A, 001B, 001C
13 320A D5237141500000 . SHAFT ASSY-LOCKING VFAPE3 001
used on 001A, 001B, 001C
SEE 52-31-12-150 FOR DET
- ITEM NOT ILLUSTRATED

Page 10013-3
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COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
13 330A D5237151000000 . SHAFT ASSY-SAFETY VFAPE3 001
used on 001A
SEE 52-31-12-160 FOR DET
13 330B D5237151000200 . SHAFT ASSY-SAFETY VFAPE3 001
used on 001A, 001B
SEE 52-31-12-160 FOR DET
13 330C D5237151000400 . SHAFT ASSY-SAFETY VFAPE3 001
used on 001B, 001C
SEE 52-31-12-160 FOR DET, POST SB 52-1039
- ITEM NOT ILLUSTRATED

Page 10013-4
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COMPONENT MAINTENANCE MANUAL
D5237100000000

A 10

20

160
150
170

160

350

A 30 360
40
50
200
180 350
230 200 110

190
110
60
70

220
90 210
30
70
80
120 140 130
250
270 100

260

280

340

240
330

320 300
310
290

F_PL_523112_14_0_01_00

MECHANISM ASSY-LATCHING
Figure 14 / FIGURE-52-31-12-950-814-01

Page 10014-0
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COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
14 - 001A D5237140200000 MECHANISM ASSY-LATCHING VFAPE3 RF
used on 130A (523112130)
SEE 52-31-12-130 FOR NHA
14 - 001B D5237140200200 MECHANISM ASSY-LATCHING VFAPE3 RF
used on 130B (523112130)
SEE 52-31-12-130 FOR NHA
14 010A D5237140420000 . BOLT VFAPE3 002
used on 001A, 001B
14 020A NAS1149C0732R . WASHER V80205 002
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 001A, 001B
14 030A MS24665-151 . PIN-COTTER V96906 003
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 001A, 001B
14 040A NAS1149C0532R . WASHER V80205 002
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 001A, 001B
14 050A NSA5059C5 . NUT VF5442 002
OPT TO TE9925-5 72962
OPT TO THCR55 F0224
Optional Vendor Code 04795, C5543, C5729, F0188
used on 001A, 001B
14 060A D5237144520000 . BOLT VFAPE3 001
used on 001A
14 060B NSA5031-4D16 . BOLT VF5442 001
Optional Vendor Code 04795, C5543, C5729, D1283,
F0188, F6167, F7411, K5673, K8753
used on 001B
14 070A NAS1149C0432R . WASHER V80205 002
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 001A, 001B
14 080A NSA5059C4 . NUT VF5442 001
OPT TO TE9925-4 72962
OPT TO THCR54 F0224
Optional Vendor Code 04795, C5543, C5729, F0188
used on 001A, 001B
- ITEM NOT ILLUSTRATED

Page 10014-1
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COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
14 090A D5237141420000 . BUSHING VFAPE3 001
used on 001A, 001B
14 100A D5237143500000 . HOOK ASSY-LATCHING VFAPE3 001
used on 001A, 001B
14 110A D5237143920000 .. BUSHING-SHOULDERED VFAPE3 002
used on 100A
14 120A D5237143820000 .. BUSHING-SHOULDERED VFAPE3 001
used on 100A
14 130A MS15001-1 .. FITTING-LUBRICATION V96906 001
AS15001-1 81343
Optional Vendor Code 06329, 13899, 5N982, 60996,
8K160, C5543, C5729
used on 100A
14 140A D5237143620000 .. HOOK-LATCHING VFAPE3 001
used on 100A
14 150A D5237140500000 . LINKAGE ASSY VFAPE3 001
used on 001A, 001B
14 160A D5237140820000 .. BUSHING-SHOULDERED VFAPE3 002
used on 150A
14 170A D5237140620000 .. LINK-CONNECTING VFAPE3 001
used on 150A
14 180A D5237141000000 . BELLCRANK ASSY VFAPE3 001
used on 001A
14 180B D5237141000200 . BELLCRANK ASSY VFAPE3 001
used on 001A, 001B
14 190A D5237142320000 .. BUSHING VFAPE3 001
used on 180A
14 190B D5237142320200 .. BUSHING VFAPE3 001
used on 180A, 180B
14 200A D5237143920000 .. BUSHING-SHOULDERED VFAPE3 002
used on 180A, 180B
14 210A D5237141320000 .. BUSHING VFAPE3 001
used on 180A, 180B
14 220A MS15001-3 .. FITTING-LUBRICATION V96906 001
AS15001-3 81343
Optional Vendor Code 04795, 06329, 13899, 60996,
8K160, C5543, C5729, R1120
used on 180A
14 220B MS15001-1 .. FITTING-LUBRICATION V96906 001
AS15001-1 81343
Optional Vendor Code 06329, 13899, 5N982, 60996,
8K160, C5543, C5729
- ITEM NOT ILLUSTRATED

Page 10014-2
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COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
used on 180B
14 230A D5237141120000 .. BELLCRANK VFAPE3 001
used on 180A, 180B
14 240A D5237142500000 . SPRING UNIT VFAPE3 001
used on 001A, 001B
14 250A D5237143000000 .. EYEBOLT ASSY VFAPE3 001
used on 240A
14 260A MS14103-4 ... BEARING-PLAIN V96906 001
OPT TO 11BWG04 K5269
OPT TO WHT4V S0352
OPT TO XRL6-35R F0222
Optional Vendor Code 04795, C5543, C5729
used on 250A
14 270A D5237145420000 ... EYEBOLT VFAPE3 001
used on 250A
14 280A D5237142620000 .. SPRING-COMPRESSION VFAPE3 001
used on 240A
14 290A D5237142900000 .. EYEBOLT ASSY VFAPE3 001
used on 240A
14 300A MS14103-4 ... BEARING-PLAIN V96906 001
OPT TO 11BWG04 K5269
OPT TO WHT4V S0352
OPT TO XRL6-35R F0222
Optional Vendor Code 04795, C5543, C5729
used on 290A
14 310A D5237145320000 ... FITTING-EYE END VFAPE3 001
used on 290A
14 320A A5237420220000 .. WASHER VFAPE3 005
used on 240A
14 330A D5237142820000 .. SLEEVE VFAPE3 001
used on 240A
14 340A D5237142720000 .. SLEEVE VFAPE3 001
used on 240A
14 350A D5237140320000 . SLEEVE VFAPE3 002
used on 001A, 001B
14 350B D5237140320200 . SLEEVE VFAPE3 002
used on 001A, 001B
14 360A D5237140920000 . BUSHING-SHOULDERED VFAPE3 002
used on 001A, 001B
- ITEM NOT ILLUSTRATED

Page 10014-3
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COMPONENT MAINTENANCE MANUAL
D5237100000000

250
260
270

280 290

220
A A 230 290
240
150

150 160
210 170
180
200

20
30
20
150 150 30
10 70
80
10
10
120 90

140 130 10
10
20
70 30
20 80
30
20 90
30
20
30
10 20
30
10
70 20
10 80 10
30 10
90
10 70
100
90 80
20
30 20
110
15 30

40 20
10 50 30
60

10

20
30

F_PL_523112_15_0_01_00

SHAFT ASSY-LOCKING
Figure 15 / FIGURE-52-31-12-950-815-01

Page 10015-0
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@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
15 - 001A D5237141500000 SHAFT ASSY-LOCKING VFAPE3 RF
used on 320A (523112130)
SEE 52-31-12-130 FOR NHA
15 010A D5237152120000 . PIN-TAPER VFAPE3 013
used on 001A
15 015A D5237152120600 . PIN-TAPER VFAPE3 001
used on 001A
15 020A MS21043-3 . NUT V96906 018
OPT TO BH21043-3 27238
OPT TO H41-3 K6405
OPT TO LH3858-02 72962
OPT TO PLH53 F0224
OPT TO RH30C3 52828
OPT TO T99C1032 11815
OPT TO VN300B02 92215
Optional Vendor Code 04795, 06329, 15653, 27238,
52828, 60119, C5543, C5729
used on 001A
15 030A D5237152220000 . WASHER VFAPE3 018
used on 001A
15 040A D5237142000051 . LEVER ASSY VFAPE3 001
used on 001A
15 050A D5237141320000 .. BUSHING VFAPE3 001
used on 040A
15 060A D5237142120000 .. LEVER VFAPE3 001
used on 040A
15 070A D5237142000251 . LEVER ASSY VFAPE3 004
used on 001A
15 080A D5237141320000 .. BUSHING VFAPE3 001
used on 070A
15 090A D5237142120200 .. LEVER VFAPE3 001
used on 070A
15 100A D5237141920051 . CAM-STOP VFAPE3 001
used on 001A
15 110A D5237143220051 . LEVER-SWITCH VFAPE3 001
used on 001A
15 120A D5237142000451 . LEVER ASSY VFAPE3 001
used on 001A
15 130A D5237141320000 .. BUSHING VFAPE3 001
used on 120A
15 140A D5237142120400 .. LEVER VFAPE3 001
used on 120A
- ITEM NOT ILLUSTRATED

Page 10015-1
52-31-12 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
15 150A D5237152120200 . PIN-TAPER VFAPE3 004
used on 001A
15 160A MS24665-370 . PIN-COTTER V96906 001
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 001A
15 170A NSA5059C10 . NUT VF5442 001
OPT TO TE9925-10 72962
OPT TO THCR510 F0224
Optional Vendor Code 04795, 06329, C5543, C5729,
F0188
used on 001A
15 180A NSA5307-10C . WASHER VF5442 001
Optional Vendor Code 04795, C5543, C5729, F2094,
F7756
used on 001A
15 200A D5237143120000 . WASHER-SERRATED VFAPE3 001
used on 001A
15 210A D5237141820051 . BUSHING VFAPE3 001
used on 001A
15 220A MS24665-300 . PIN-COTTER V96906 001
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 001A
15 230A NSA5059C7 . NUT VF5442 001
OPT TO TE9925-7 72962
OPT TO THCR57 F0224
Optional Vendor Code 04795, C5543, C5729, F0188
used on 001A
15 240A NSA5307-7C . WASHER VF5442 001
Optional Vendor Code 04795, C5543, C5729, F2094,
F7756
used on 001A
15 250A D5237149500000 . EYEBOLT ASSY VFAPE3 001
used on 001A
15 260A MS14101-5A .. BEARING V96906 001
OPT TO 11BNG051 K5269
OPT TO FMGN5-4M D3279
OPT TO HT5AV C7239
OPT TO RNRRG05D K7067
OPT TO XRE7-94R F0222
Optional Vendor Code 04795, C5543, C5729
used on 250A
- ITEM NOT ILLUSTRATED

Page 10015-2
52-31-12 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
15 270A D5237149620000 .. EYEBOLT VFAPE3 001
used on 250A
15 280A D5237142400000 . LEVER ASSY VFAPE3 001
used on 001A
15 290A D5237143420000 .. BUSHING-SHOULDERED VFAPE3 002
used on 280A
15 300A D5237143320000 .. LEVER VFAPE3 001
used on 280A
- ITEM NOT ILLUSTRATED

Page 10015-3
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COMPONENT MAINTENANCE MANUAL
D5237100000000

120
140
141
130 142
10
A

20
10 30

10

20
20 30
A 30
10
10
10
20
110 30
20
30 80
20 90 10
30
100 70

10 20
10 30
70 80
20 90
30 100

10 20
30
10
10
20
20 30
30 20
30
10
10 10
70
70 20
30 20
20 30
40
30
50
10
60
70
10
20
30
20
30
10
20
30

F_PL_523112_16_0_01_00

SHAFT ASSY-SAFETY
Figure 16 / FIGURE-52-31-12-950-816-01

Page 10016-0
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COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
16 - 001A D5237151000000 SHAFT ASSY-SAFETY VFAPE3 RF
used on 330A (523112130)
SEE 52-31-12-130 FOR NHA
16 - 001B D5237151000200 SHAFT ASSY-SAFETY VFAPE3 RF
used on 330B (523112130)
SEE 52-31-12-130 FOR NHA
16 - 001C D5237151000400 SHAFT ASSY-SAFETY VFAPE3 RF
used on 330C (523112130)
SEE 52-31-12-130 FOR NHA
16 010A D5237152120400 . PIN-TAPER VFAPE3 018
used on 001A, 001B, 001C
16 020A MS21043-3 . NUT V96906 018
OPT TO BH21043-3 27238
OPT TO H41-3 K6405
OPT TO LH3858-02 72962
OPT TO PLH53 F0224
OPT TO RH30C3 52828
OPT TO T99C1032 11815
OPT TO VN300B02 92215
Optional Vendor Code 04795, 06329, 15653, 27238,
52828, 60119, C5543, C5729
used on 001A, 001B, 001C
16 030A D5237152220000 . WASHER VFAPE3 018
used on 001A, 001B, 001C
16 040A D5237161000051 . LEVER ASSY VFAPE3 001
used on 001A, 001B, 001C
16 050A D5237141320200 .. BUSHING VFAPE3 001
used on 040A
16 060A D5237160920000 .. LEVER VFAPE3 001
used on 040A
16 070A D5237151220251 . CAM-LOCKING VFAPE3 005
used on 001A
16 070B D5237151220651 . CAM-LOCKING VFAPE3 005
used on 001B, 001C
16 080A D5237151700051 . LEVER-DRIFT PIN VFAPE3 002
used on 001A, 001B, 001C
16 090A D5237151920000 .. BUSHING-SHOULDERED VFAPE3 001
used on 080A
16 100A D5237151820000 .. LEVER VFAPE3 001
used on 080A
- ITEM NOT ILLUSTRATED

Page 10016-1
52-31-12 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
16 110A D5237151220051 . CAM-LOCKING VFAPE3 001
used on 001A
16 110B D5237151220451 . CAM-LOCKING VFAPE3 001
used on 001B, 001C
16 120A D5237151400051 . LEVER ASSY VFAPE3 001
used on 001A, 001B
16 120B D5237151400200 . LEVER ASSY VFAPE3 001
used on 001A, 001B, 001C
16 130A D5237130820000 .. BUSHING-SHOULDERED VFAPE3 001
used on 120A, 120B
16 140A D5237151520000 .. LEVER VFAPE3 001
used on 120A
16 140B D5237128020200 .. LEVER VFAPE3 001
used on 120A, 120B
POST SB 52-1039
16 141A D5237129020400 .. LEVER VFAPE3 001
used on 120A
16 142A D5237128020200 .. LEVER VFAPE3 001
used on 120A
POST SB 52-1039
- ITEM NOT ILLUSTRATED

Page 10016-2
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COMPONENT MAINTENANCE MANUAL
D5237100000000

30

240

10
20
A

100
80

110
61
50 124
40
119 123
121 117 122
70 118
80 210
120 125 200
220
116 115
90 118
60
50 160
40 150
230

225
130
70
80
70
80 160
60 140
90 50
60 40
190
50 90 170
40 180
F_PL_523112_17_0_01_00

MECHANISM INSTL-VENT DOOR


Figure 17 / FIGURE-52-31-12-950-817-01

Page 10017-0
52-31-12 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
17 - 001A D5237160000061 MECHANISM INSTL-VENT DOOR VFAPE3 RF
used on 080A (523112010)
SEE 52-31-12-010 FOR NHA
17 - 001B D5237160000261 MECHANISM INSTL-VENT DOOR VFAPE3 RF
used on 080B (523112010)
SEE 52-31-12-010 FOR NHA
17 - 001C D5237160000461 MECHANISM INSTL-VENT DOOR VFAPE3 RF
used on 080C (523112010)
SEE 52-31-12-010 FOR NHA
17 - 001D D5237160000661 MECHANISM INSTL-VENT DOOR VFAPE3 RF
used on 080D (523112010), 080A (52311201A)
SEE 52-31-12-010 FOR NHA, SEE 52-31-12-01A FOR
NHA
17 010A NAS1100E3-7 . SCREW V80205 004
Optional Vendor Code 1ER65, 8Z507, F0188, F7411,
K8753
used on 001A, 001B, 001C, 001D
17 020A NAS1149C0332R . WASHER V80205 004
Optional Vendor Code 04795, 5N982, 60996, 8K160,
C5543, C5729
used on 001A, 001B, 001C, 001D
17 030A D5237166000000 . COVER ASSY VFAPE3 001
used on 001A, 001B, 001C
17 030B D5237166120200 . COVER VFAPE3 001
used on 001D
17 040A MS24665-151 . PIN-COTTER V96906 004
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 001A, 001B, 001C, 001D
17 050A NSA5059C4 . NUT VF5442 004
OPT TO TE9925-4 72962
OPT TO THCR54 F0224
Optional Vendor Code 04795, C5543, C5729, F0188
used on 001A, 001B, 001C, 001D
17 060A NAS1149C0432R . WASHER V80205 003
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 001A, 001B, 001C, 001D
17 061A NAS1149C0463R . WASHER V80205 001
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
- ITEM NOT ILLUSTRATED

Page 10017-1
52-31-12 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
used on 001A, 001B, 001C, 001D
17 070A NSA5031-4D13 . BOLT VF5442 003
Optional Vendor Code 04795, C5543, C5729, D1283,
F0188, F6167, F7411, K5673, K8753
used on 001A, 001B, 001C, 001D
17 080A NAS1149C0432R . WASHER V80205 004
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 001A, 001B, 001C, 001D
17 090A D5237141420200 . BUSHING VFAPE3 003
used on 001A, 001B, 001C, 001D
17 100A NSA5031-4D16 . BOLT VF5442 001
Optional Vendor Code 04795, C5543, C5729, D1283,
F0188, F6167, F7411, K5673, K8753
used on 001A, 001B, 001C, 001D
17 110A D5237141420000 . BUSHING VFAPE3 001
used on 001A, 001B, 001C, 001D
17 115A D5237167500000 . ROD ASSY VFAPE3 001
used on 001A, 001B, 001C, 001D
17 116A NAS509-5C .. NUT V80205 001
Optional Vendor Code 92595
used on 115A
17 117A NAS509L5C .. NUT V80205 001
Optional Vendor Code 01673, 04795, 06329, 60996,
8K160, 92595, C5543, C5729
used on 115A
17 118A NAS1193K5C .. LOCKING DEVICE V80205 002
Optional Vendor Code 04795, 06329, 17140, 70347,
C5543, C5729, H2776
used on 115A
17 119A D5237166500000 .. EYEBOLT ASSY VFAPE3 001
used on 115A
17 120A MS14103-4 ... BEARING-PLAIN V96906 001
OPT TO 11BWG04 K5269
OPT TO WHT4V S0352
OPT TO XRL6-35R F0222
Optional Vendor Code 04795, C5543, C5729
used on 119A
17 121A D5237166720000 ... EYEBOLT VFAPE3 001
used on 119A
17 122A D5237166500200 .. EYEBOLT ASSY VFAPE3 001
used on 115A
- ITEM NOT ILLUSTRATED

Page 10017-2
52-31-12 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
17 123A MS14103-4 ... BEARING-PLAIN V96906 001
OPT TO 11BWG04 K5269
OPT TO WHT4V S0352
OPT TO XRL6-35R F0222
Optional Vendor Code 04795, C5543, C5729
used on 122A
17 124A D5237166720200 ... EYEBOLT VFAPE3 001
used on 122A
17 125A D5237166820000 .. ROD-CONNECTING VFAPE3 001
used on 115A
17 130A D5237167500200 . ROD ASSY VFAPE3 001
used on 001A, 001B, 001C, 001D
17 140A NAS509-5C .. NUT V80205 001
Optional Vendor Code 92595
used on 130A
17 150A NAS509L5C .. NUT V80205 001
Optional Vendor Code 01673, 04795, 06329, 60996,
8K160, 92595, C5543, C5729
used on 130A
17 160A NAS1193K5C .. LOCKING DEVICE V80205 002
Optional Vendor Code 04795, 06329, 17140, 70347,
C5543, C5729, H2776
used on 130A
17 170A D5237166500000 .. EYEBOLT ASSY VFAPE3 001
used on 130A
17 180A MS14103-4 ... BEARING-PLAIN V96906 001
OPT TO 11BWG04 K5269
OPT TO WHT4V S0352
OPT TO XRL6-35R F0222
Optional Vendor Code 04795, C5543, C5729
used on 170A
17 190A D5237166720000 ... EYEBOLT VFAPE3 001
used on 170A
17 200A D5237166500200 .. EYEBOLT ASSY VFAPE3 001
used on 130A
17 210A MS14103-4 ... BEARING-PLAIN V96906 001
OPT TO 11BWG04 K5269
OPT TO WHT4V S0352
OPT TO XRL6-35R F0222
Optional Vendor Code 04795, C5543, C5729
used on 200A
- ITEM NOT ILLUSTRATED

Page 10017-3
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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
17 220A D5237166720200 ... EYEBOLT VFAPE3 001
used on 200A
17 225A D5237166820200 .. ROD-CONNECTING VFAPE3 001
used on 130A
17 230A D5237160100061 . GEARBOX INSTL VFAPE3 001
used on 001A
SEE 52-31-12-180 FOR DET
17 230B D5237160100261 . GEARBOX INSTL VFAPE3 001
used on 001B
SEE 52-31-12-180 FOR DET
17 230C D5237160100461 . GEARBOX INSTL VFAPE3 001
used on 001C, 001D
SEE 52-31-12-180 FOR DET
17 240A D5237165500061 . DOOR INSTL-VENT VFAPE3 001
used on 001A, 001B
SEE 52-31-12-190 FOR DET
17 240B D5237165500261 . DOOR INSTL-VENT VFAPE3 001
used on 001C
SEE 52-31-12-19A FOR DET
17 240C D5237165500461 . DOOR INSTL-VENT VFAPE3 001
used on 001D
SEE 52-31-12-19A FOR DET
- ITEM NOT ILLUSTRATED

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D5237100000000

180
140 A
170
150
160
130
60
130 120
60
10 360 120
20
130
370

B A
B 350
140 180
30

390
60
170
150 120
400 240
160
130
130 240 340
60
490 120 240
470 60
240 120
480
40 130

460
450
130 60
300 120
380 330 320 60
420
120
310
430
390 440

400

380 430
250
290 410

280 420
300
230 190
270 100
210

260 80
70 200
95 220
90
110
50
60
F_PL_523112_18_0_01_00

GEARBOX INSTL
Figure 18 / FIGURE-52-31-12-950-818-01

Page 10018-0
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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
18 - 001A D5237160100061 GEARBOX INSTL VFAPE3 RF
used on 230A (523112170)
SEE 52-31-12-170 FOR NHA
18 - 001B D5237160100261 GEARBOX INSTL VFAPE3 RF
used on 230B (523112170)
SEE 52-31-12-170 FOR NHA
18 - 001C D5237160100461 GEARBOX INSTL VFAPE3 RF
used on 230C (523112170)
SEE 52-31-12-170 FOR NHA
18 010A NAS6703-3 . BOLT V80205 004
Optional Vendor Code 04795, 06329, 32664, 60996,
8K160, C5543, C5729, K8753
used on 001A
18 010B NAS6703-5 . BOLT V80205 004
Optional Vendor Code 04795, 06329, 32664, 60996,
8K160, C5543, C5729, K8753
used on 001B, 001C
18 020A NAS1149C0332R . WASHER V80205 004
Optional Vendor Code 04795, 5N982, 60996, 8K160,
C5543, C5729
used on 001A, 001B, 001C
18 030A D5237167220000 . SHIM VFAPE3 001
used on 001A, 001B, 001C
18 040A D5237160200000 . GEARBOX ASSY VFAPE3 001
used on 001A, 001B
18 040B D5237160200400 . GEARBOX ASSY VFAPE3 001
used on 001C
18 050A NSA5031H3-3 .. BOLT VF5442 003
ABS0114T3H3 FAPE3
Optional Vendor Code 04795, C5543, C5729, D1283,
F0188, F6167, F7411, K5673, K8753
used on 040A
18 050B NSA5031-3-3 .. BOLT VF5442 003
Optional Vendor Code 04795, C5543, C5729, D1283,
F0188, F6167, F7411, K5673, K8753
used on 040B
18 060A NAS1149F0332P .. WASHER V80205 010
Optional Vendor Code 04795, 56563, 70347, C5543,
C5729
used on 040A, 040B
- ITEM NOT ILLUSTRATED

Page 10018-1
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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
18 070A D5237163000000 .. COVER ASSY VFAPE3 001
used on 040A
18 070B D5237163000400 .. COVER ASSY VFAPE3 001
used on 040B
18 080A D5237163220000 ... BUSHING-SHOULDERED VFAPE3 001
used on 070A
18 080B D5237163220200 ... BUSHING-SHOULDERED VFAPE3 001
used on 070B
18 090A D5237163120200 ... COVER VFAPE3 001
used on 070A
18 090B D5237163120400 ... COVER VFAPE3 001
used on 070B
18 095A D5237126520000 .. COVER ASSY VFAPE3 001
SUPERSEDES ITEM 070A TO 090A
used on 040A, 040B
POST SB 52-1088
18 100A D5237160320000 .. SHIM VFAPE3 001
used on 040A, 040B
18 110A D5237160420000 .. WASHER-THRUST VFAPE3 001
used on 040A
18 110B D5237160420200 .. WASHER-THRUST VFAPE3 001
used on 040B
18 120A MS21043-3 .. NUT V96906 007
OPT TO BH21043-3 27238
OPT TO H41-3 K6405
OPT TO LH3858-02 72962
OPT TO PLH53 F0224
OPT TO RH30C3 52828
OPT TO T99C1032 11815
OPT TO VN300B02 92215
Optional Vendor Code 04795, 06329, 15653, 27238,
52828, 60119, C5543, C5729
used on 040A, 040B
18 130A D5237167320000 .. SLEEVE VFAPE3 005
used on 040A, 040B
18 140A AN386-1-8A .. PIN-TAPER V88044 002
Optional Vendor Code 04795, 70347, C5543, C5729,
F0434
used on 040A, 040B
18 150A D5237161300000 .. LEVER ASSY VFAPE3 001
used on 040A, 040B
- ITEM NOT ILLUSTRATED

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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
18 160A D5237141320200 ... BUSHING VFAPE3 001
used on 150A
18 170A D5237161420000 ... LEVER VFAPE3 001
used on 150A
18 180A DAN157-13 .. PLUG-PROTECTIVE VD8518 001
OPT TO TL4-163 C1711
Optional Vendor Code 04795, C5543, C5729
used on 040A, 040B
18 190A D5237161500000 .. AXLE ASSY VFAPE3 001
used on 040A
18 190B D5237161500200 .. AXLE ASSY VFAPE3 001
used on 040B
18 200A MS16624-4025 ... RING-RETAINING V96906 001
Optional Vendor Code 04795, 70347, 97464, C5543,
C5729
used on 190A, 190B
18 210A D5237160820000 ... PIN VFAPE3 001
used on 190A, 190B
18 220A D5237160720000 ... GEAR-BEVEL VFAPE3 001
used on 190A
18 220B D5237160720200 ... GEAR-BEVEL VFAPE3 001
used on 190B
18 230A D5237161620000 ... AXLE VFAPE3 001
used on 190A
18 230B D5237161620200 ... AXLE VFAPE3 001
used on 190B
18 240A AN386-1-9A .. PIN-TAPER V88044 004
Optional Vendor Code 04795, 70347, C5543, C5729,
F0434
used on 040A, 040B
18 250A D5237160500000 .. AXLE ASSY VFAPE3 001
used on 040A
18 250B D5237160500200 .. AXLE ASSY VFAPE3 001
used on 040B
18 260A MS16624-4025 ... RING-RETAINING V96906 001
Optional Vendor Code 04795, 70347, 97464, C5543,
C5729
used on 250A, 250B
18 270A D5237160820000 ... PIN VFAPE3 001
used on 250A, 250B
18 280A D5237160720000 ... GEAR-BEVEL VFAPE3 001
used on 250A
- ITEM NOT ILLUSTRATED

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COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
18 280B D5237160720200 ... GEAR-BEVEL VFAPE3 001
used on 250B
18 290A D5237160620000 ... AXLE VFAPE3 001
used on 250A
18 290B D5237160620200 ... AXLE VFAPE3 001
used on 250B
18 300A D5237167420000 .. WASHER-THRUST VFAPE3 002
MODIFIED FROM D5237167420200 MADE BY
FAPE3
MODIFIED FROM D5237167420400 MADE BY
FAPE3
MODIFIED FROM D5237167420600 MADE BY
FAPE3
MODIFIED FROM D5237167420800 MADE BY
FAPE3
MODIFIED FROM D5237167421000 MADE BY
FAPE3
used on 040A, 040B
18 310A D5237161000000 .. LEVER ASSY VFAPE3 001
used on 040A, 040B
18 320A D5237141320200 ... BUSHING VFAPE3 001
used on 310A
18 330A D5237160920000 ... LEVER VFAPE3 001
used on 310A
18 340A D5237151220000 .. CAM-LOCKING VFAPE3 001
used on 040A, 040B
18 350A AN386-1-7A .. PIN-TAPER V88044 001
Optional Vendor Code 04795, 70347, C5543, C5729,
F0434
used on 040A, 040B
18 360A D5237167620000 .. LEVER VFAPE3 001
used on 040A, 040B
18 370A D5237167120000 .. SHAFT VFAPE3 001
used on 040A, 040B
18 380A D5237162000000 .. HOUSING ASSY VFAPE3 001
used on 040A, 040B
18 380B D5237162000200 .. HOUSING ASSY VFAPE3 001
used on 040A, 040B
18 390A NAS1611-019 ... PACKING V80205 001
NAS1611-019A 80205
OPT TO 22610-19 00624
- ITEM NOT ILLUSTRATED

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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
Optional Vendor Code 04795, 69289, 70347, C0308,
C5543, C5729, F0229, R1120
used on 380A, 380B
18 400A D5237162420000 ... BUSHING VFAPE3 001
used on 380A, 380B
18 400B D5237162420200 ... BUSHING VFAPE3 001
used on 380A, 380B
18 410A D5237162520000 ... BUSHING VFAPE3 001
used on 380A, 380B
18 420A D5237162320000 ... BUSHING-SHOULDERED VFAPE3 002
used on 380A, 380B
18 430A NAS1792A3-1 ... NUT-PLATE V80205 006
OPT TO AJCR93M13 F0224
OPT TO F50733-3-1 15653
OPT TO NSA5103-3 F5442
OPT TO RF160A3-1 52828
Optional Vendor Code 04795, 06329, 60996, 8K160,
C5543, C5729, U1598
used on 380A, 380B
18 440A NAS1791A3-1 ... NUT-PLATE V80205 001
OPT TO F50731-3-1 15653
OPT TO LACR93M1 F0224
OPT TO NSA5102-3 F5442
OPT TO RF260A3-1 52828
Optional Vendor Code 04795, 06329, 60996, 8K160,
C5543, C5729, U1598
used on 380A, 380B
18 450A D5237162120000 ... CASING VFAPE3 001
used on 380A, 380B
18 460A MS21043-3 . NUT V96906 004
OPT TO BH21043-3 27238
OPT TO H41-3 K6405
OPT TO LH3858-02 72962
OPT TO PLH53 F0224
OPT TO RH30C3 52828
OPT TO T99C1032 11815
OPT TO VN300B02 92215
Optional Vendor Code 04795, 06329, 15653, 27238,
52828, 60119, C5543, C5729
used on 001C
- ITEM NOT ILLUSTRATED

Page 10018-5
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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
18 470A NAS1149C0332R . WASHER V80205 004
Optional Vendor Code 04795, 5N982, 60996, 8K160,
C5543, C5729
used on 001C
18 480A NAS6703-4 . BOLT V80205 004
Optional Vendor Code 04795, 06329, 32664, 60996,
8K160, C5543, C5729, K8753
used on 001C
18 490A D5237161920000 . FLANGE-BEARING VFAPE3 001
used on 001C
- ITEM NOT ILLUSTRATED

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D5237100000000

F_PL_523112_19_0_01_00

DOOR INSTL-VENT
Figure 19 / FIGURE-52-31-12-950-819-01

Page 10019-0
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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
19 - 001A D5237165500061 DOOR INSTL-VENT VFAPE3 RF
used on 240A (523112170)
SEE 52-31-12-170 FOR NHA
19 010A MS24665-300 . PIN-COTTER V96906 002
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 001A
19 020A NSA5059C6 . NUT VF5442 002
OPT TO TE9925-6 72962
OPT TO THCR56 F0224
Optional Vendor Code 04795, C5543, C5729, F0188
used on 001A
19 030A NAS1149F0663P . WASHER-FLAT V80205 004
Optional Vendor Code 10630, 56563, 70347
used on 001A
19 040A D5237166620000 . SPRING VFAPE3 001
used on 001A
19 050A D5237166620100 . SPRING VFAPE3 001
used on 001A
19 060A D5237166320000 . SLEEVE VFAPE3 002
used on 001A
19 070A NSA5031-6D38 . BOLT VF5442 002
Optional Vendor Code 04795, C5543, D1283, F0188,
F6167, F7411, K5673, K8753
used on 001A
19 080A D5237163500000 . DOOR ASSY-VENT VFAPE3 001
used on 001A
19 090A MS21043-4 .. NUT V96906 004
NAS1291C4M 80205
OPT TO AE27-08 F0422
OPT TO H41-4 K6405
OPT TO PLH54 F0224
OPT TO RH30C4 52828
OPT TO T99C428 11815
OPT TO VN300B048 92215
Optional Vendor Code 04795, 06329, 60119, C5543,
C5729
used on 080A
19 100A NSA5307-4C .. WASHER VF5442 004
Optional Vendor Code 04795, C5543, C5729, F2094,
F7756
used on 080A
- ITEM NOT ILLUSTRATED

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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
19 110A NAS1154V28P .. SCREW V80205 002
Optional Vendor Code 04795, 06329, 70347, C5543,
C5729, F0188, K8753
used on 080A
19 120A NAS1154V27P .. SCREW V80205 002
Optional Vendor Code 04795, 06329, 70347, C5543,
C5729, F0188, K8753
used on 080A
19 130A D5237165000000 .. ARM ASSY VFAPE3 001
used on 080A
19 140A MS24665-86 ... PIN-COTTER V96906 001
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 130A
19 150A NSA5059C3 ... NUT VF5442 001
OPT TO H53173-3 15653
OPT TO TE9925-3 72962
OPT TO THCR53 F0224
Optional Vendor Code 04795, C5543, C5729, F0188
used on 130A
19 160A NAS1149C0363R ... WASHER V80205 001
Optional Vendor Code 04795, 06329, 60996, 70347,
8K160, C5543, C5729
used on 130A
19 170A D5237165220000 ... BOLT-SPRING VFAPE3 001
used on 130A
19 180A NAS1149C0463R ... WASHER V80205 002
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 130A
19 190A NAS509-4C ... NUT V80205 001
Optional Vendor Code 92595
used on 130A
19 200A AN565FC428H14 ... SETSCREW V88044 001
Optional Vendor Code 04795, 06329, 60996, 8K160,
C5543, C5729
used on 130A
19 210A D5237165320000 ... BUSHING-SHOULDERED VFAPE3 002
used on 130A
19 220A D5237165420000 ... BUSHING-SHOULDERED VFAPE3 001
used on 130A
- ITEM NOT ILLUSTRATED

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COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
19 230A D5237165620000 ... BUSHING VFAPE3 001
used on 130A
19 240A D5237165120000 ... ARM VFAPE3 001
used on 130A
19 250A D5237165000100 .. ARM ASSY VFAPE3 001
used on 080A
19 260A MS24665-86 ... PIN-COTTER V96906 001
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 250A
19 270A NSA5059C3 ... NUT VF5442 001
OPT TO H53173-3 15653
OPT TO TE9925-3 72962
OPT TO THCR53 F0224
Optional Vendor Code 04795, C5543, C5729, F0188
used on 250A
19 280A NAS1149C0363R ... WASHER V80205 001
Optional Vendor Code 04795, 06329, 60996, 70347,
8K160, C5543, C5729
used on 250A
19 290A D5237165220000 ... BOLT-SPRING VFAPE3 001
used on 250A
19 300A NAS1149C0463R ... WASHER V80205 002
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 250A
19 310A NAS509-4C ... NUT V80205 001
Optional Vendor Code 92595
used on 250A
19 320A AN565FC428H14 ... SETSCREW V88044 001
Optional Vendor Code 04795, 06329, 60996, 8K160,
C5543, C5729
used on 250A
19 330A D5237165320000 ... BUSHING-SHOULDERED VFAPE3 002
used on 250A
19 340A D5237165420200 ... BUSHING-SHOULDERED VFAPE3 001
used on 250A
19 350A D5237165620000 ... BUSHING VFAPE3 001
used on 250A
19 360A D5237165120000 ... ARM VFAPE3 001
used on 250A
- ITEM NOT ILLUSTRATED

Page 10019-3
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COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
19 370A D5237163920200 .. SEAL-PRESSURE RELIEF FLAP VFAPE3 001
used on 080A
19 380A NAS1304-6 .. BOLT V80205 001
NAS6604-6 80205
Optional Vendor Code F0188, F7411, K8753
used on 080A
19 390A NAS1304-12 .. BOLT V80205 001
NAS6604-12 80205
Optional Vendor Code 04795, C5543, C5729, F0188,
F7411, K8753
used on 080A
19 400A NAS1149C0463R .. WASHER V80205 002
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 080A
19 410A NSA5054K4 .. INSERT VF5442 002
OPT TO K8031-4 75237
OPT TO SR258L0024 83324
Optional Vendor Code 04795
used on 080A
19 420A D5237164000000 .. ARM ASSY-ACTUATOR VFAPE3 001
used on 080A
19 430A D5237164320000 ... BUSHING VFAPE3 001
used on 420A
19 440A D5237164220000 ... BUSHING-SHOULDERED VFAPE3 001
used on 420A
19 450A D5237164120000 ... ARM-ACTUATOR VFAPE3 001
used on 420A
19 460A D5237163620000 .. DOOR-VENT VFAPE3 001
used on 080A
- ITEM NOT ILLUSTRATED

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D5237100000000

F_PL_523112_19_A_01_00

DOOR INSTL-VENT
Figure 19A / FIGURE-52-31-12-950-819-A01

Page 10019A-0
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COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
19A - 001A D5237165500261 DOOR INSTL-VENT VFAPE3 RF
used on 240B (523112170)
SEE 52-31-12-170 FOR NHA
19A - 001B D5237165500461 DOOR INSTL-VENT VFAPE3 RF
used on 240C (523112170)
SEE 52-31-12-170 FOR NHA
19A 010A MS24665-300 . PIN-COTTER V96906 002
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 001A, 001B
19A 020A NSA5059C6 . NUT VF5442 002
OPT TO TE9925-6 72962
OPT TO THCR56 F0224
Optional Vendor Code 04795, C5543, C5729, F0188
used on 001A, 001B
19A 030A NAS1149C0632R . WASHER V80205 006
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 001A, 001B
19A 040A D5237166620000 . SPRING VFAPE3 001
used on 001A, 001B
19A 050A D5237166620100 . SPRING VFAPE3 001
used on 001A, 001B
19A 060A D5237166320200 . SLEEVE VFAPE3 002
used on 001A, 001B
19A 070A NSA5031-6D38 . BOLT VF5442 002
Optional Vendor Code 04795, C5543, D1283, F0188,
F6167, F7411, K5673, K8753
used on 001A, 001B
19A 080A D5237166320400 . SLEEVE VFAPE3 001
used on 001A, 001B
19A 090A NAS1149C0616R . WASHER V80205 004
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 001A, 001B
19A 100A D5237163500200 . DOOR ASSY-VENT VFAPE3 001
used on 001A
19A 100B D5237163500400 . DOOR ASSY-VENT VFAPE3 001
used on 001A, 001B
19A 110A MS21043-4 .. NUT V96906 004
NAS1291C4M 80205
- ITEM NOT ILLUSTRATED

Page 10019A-1
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COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
OPT TO AE27-08 F0422
OPT TO H41-4 K6405
OPT TO PLH54 F0224
OPT TO RH30C4 52828
OPT TO T99C428 11815
OPT TO VN300B048 92215
Optional Vendor Code 04795, 06329, 60119, C5543,
C5729
used on 100A, 100B
19A 120A NSA5307-4C .. WASHER VF5442 004
Optional Vendor Code 04795, C5543, C5729, F2094,
F7756
used on 100A, 100B
19A 130A NAS1154V27P .. SCREW V80205 002
Optional Vendor Code 04795, 06329, 70347, C5543,
C5729, F0188, K8753
used on 100A, 100B
19A 140A NAS1154V28P .. SCREW V80205 002
Optional Vendor Code 04795, 06329, 70347, C5543,
C5729, F0188, K8753
used on 100A, 100B
19A 150A NAS1304-12 .. BOLT V80205 002
NAS6604-12 80205
Optional Vendor Code 04795, C5543, C5729, F0188,
F7411, K8753
used on 100A, 100B
19A 160A NAS1149C0463R .. WASHER V80205 002
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 100A, 100B
19A 170A NSA5054K4 .. INSERT VF5442 002
OPT TO K8031-4 75237
OPT TO SR258L0024 83324
Optional Vendor Code 04795
used on 100A, 100B
19A 180A D5237163920200 .. SEAL-PRESSURE RELIEF FLAP VFAPE3 001
used on 100A, 100B
19A 190A MS24665-86 .. PIN-COTTER V96906 002
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 100A, 100B
- ITEM NOT ILLUSTRATED

Page 10019A-2
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COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
19A 200A NSA5060C3 .. NUT VF5442 002
OPT TO E9925-3 72962
OPT TO PHCR53 F0224
Optional Vendor Code 04795, C5543, C5729
used on 100A, 100B
19A 210A NAS1149C0363R .. WASHER V80205 002
Optional Vendor Code 04795, 06329, 60996, 70347,
8K160, C5543, C5729
used on 100A, 100B
19A 220A D5237165220000 .. BOLT-SPRING VFAPE3 002
used on 100A, 100B
19A 230A NAS1149C0432R .. WASHER V80205 002
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 100A, 100B
19A 240A D5237164700000 .. BOX ASSY-TORSION VFAPE3 001
used on 100A, 100B
19A 250A D5237164520000 ... BOX-TORSION VFAPE3 001
used on 240A
19A 260A LN9198-4000CF ... RIVET VD8442 020
DETERMINE LENGTH ON INSTALLATION
EN6081D5 I9005
used on 240A
19A 270A D5237165000200 ... ARM ASSY VFAPE3 001
used on 240A
19A 280A D5237165120200 .... ARM VFAPE3 001
used on 270A
19A 290A SP108D .... WASHER-TAB VK7766 001
Optional Vendor Code 04795, C5543, C5729, K4975
used on 270A
19A 300A MS35650-304 .... NUT V96906 001
Optional Vendor Code 04795, 06329, 1V757, 57983,
69289, C5543, C5729
used on 270A
19A 310A NAS428C3A7 .... BOLT V80205 001
OPT TO D5237164820000 FAPE3
Optional Vendor Code 04795, C5543, C5729
used on 270A
19A 320A MS21209F1-20 .... INSERT V96906 001
Optional Vendor Code 04795, 06329, 60996, 8K160,
C4293, C5543, C5729, K6405
used on 270A
- ITEM NOT ILLUSTRATED

Page 10019A-3
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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
19A 330A D5237165320000 .... BUSHING-SHOULDERED VFAPE3 002
used on 270A
19A 340A D5237165620200 .... BUSHING VFAPE3 002
used on 270A
19A 350A D5237164000200 ... ARM ASSY-ACTUATOR VFAPE3 001
used on 240A
19A 360A D5237164120200 .... ARM-ACTUATOR VFAPE3 001
used on 350A
19A 370A SP108D .... WASHER-TAB VK7766 001
Optional Vendor Code 04795, C5543, C5729, K4975
used on 350A
19A 380A MS35650-304 .... NUT V96906 001
Optional Vendor Code 04795, 06329, 1V757, 57983,
69289, C5543, C5729
used on 350A
19A 390A NAS428C3A7 .... BOLT V80205 001
OPT TO D5237164820000 FAPE3
Optional Vendor Code 04795, C5543, C5729
used on 350A
19A 400A MS21209F1-20 .... INSERT V96906 001
Optional Vendor Code 04795, 06329, 60996, 8K160,
C4293, C5543, C5729, K6405
used on 350A
19A 410A D5237165420200 .... BUSHING-SHOULDERED VFAPE3 001
used on 350A
19A 420A D5237165620200 .... BUSHING VFAPE3 001
used on 350A
19A 430A D5237165320000 .... BUSHING-SHOULDERED VFAPE3 002
used on 350A
19A 440A D5237164220000 .... BUSHING-SHOULDERED VFAPE3 001
used on 350A
19A 450A D5237164320000 .... BUSHING VFAPE3 001
used on 350A
- ITEM NOT ILLUSTRATED

Page 10019A-4
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D5237100000000

F_PL_523112_20_0_01_00

DRIFT PIN AND TELEFLEX INSTL


Figure 20 / FIGURE-52-31-12-950-820-01

Page 10020-0
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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
20 - 001A D5237107000070 DRIFT PIN AND TELEFLEX INSTL VFAPE3 RF
used on 090A (523112010)
SEE 52-31-12-010 FOR NHA
20 010A MS24665-151 . PIN-COTTER V96906 004
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 001A
20 020A NSA5059C3 . NUT VF5442 004
OPT TO H53173-3 15653
OPT TO TE9925-3 72962
OPT TO THCR53 F0224
Optional Vendor Code 04795, C5543, C5729, F0188
used on 001A
20 030A NAS1149C0332R . WASHER V80205 008
Optional Vendor Code 04795, 5N982, 60996, 8K160,
C5543, C5729
used on 001A
20 040A NAS1303-11D . BOLT V80205 004
NAS6603D11 80205
Optional Vendor Code F0188, F7411, K8753
used on 001A
20 050A D5237151620000 . BUSHING VFAPE3 004
used on 001A
20 060A TLH460 . TUBE-SLIDING VD8913 002
used on 001A
20 070A L44-109-01-3 .. NUT-JAM VD8913 001
used on 060A
20 080A NAS509-3C .. NUT V80205 001
Optional Vendor Code 01673, 04795, 06329, 60996,
8K160, 92595, C5543, C5729
used on 060A
20 090A L32A320-214 . ROD END ASSY VD8913 002
used on 001A
20 100A L32A320-221A . CABLE ASSY-CONTROL VD8913 002
used on 001A
20 110A NAS509-3C .. NUT V80205 001
Optional Vendor Code 01673, 04795, 06329, 60996,
8K160, 92595, C5543, C5729
used on 100A
20 120A L32A320-214 .. ROD END ASSY VD8913 001
used on 100A
- ITEM NOT ILLUSTRATED

Page 10020-1
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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
20 130A TLH56 .. CABLE VD8913 001
used on 100A
20 140A L32A320-212A . END ASSY-SWIVEL VD8913 001
used on 001A
20 150A L32A320-212-2 .. NUT VD8913 001
used on 140A
20 160A 2-8275SR5X2 .. RING-SEALING VD8913 001
used on 140A
20 170A TLH452-2 .. NUT VD8913 001
used on 140A
20 180A TLH452-3 .. NUT VD8913 001
used on 140A
20 190A NAS1149C0832R .. WASHER V80205 002
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 140A
20 200A L32A320-212-1 .. END ASSY-SWIVEL VD8913 001
used on 140A
20 210A NAS1133E2 . SCREW V80205 002
Optional Vendor Code 04795, 70347, C5543, C5729,
F0188, F7411, K8753
used on 001A
20 220A NSA5516CA08ND . CLAMP VF5442 002
Optional Vendor Code F0215, F0355
used on 001A
20 230A L32A320-213A . CASING ASSY VD8913 001
used on 001A
20 240A L32A320-215A . CASING ASSY VD8913 001
used on 001A
20 250A L32A320-217 . CONNECTOR ASSY-BULKHEAD VD8913 002
used on 001A
20 260A TLH452-2 .. NUT VD8913 001
used on 250A
20 270A TLH452-3 .. NUT VD8913 001
used on 250A
20 280A NAS1149C0832R .. WASHER V80205 002
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 250A
20 290A L41-101-18-1 .. ADAPTER VD8913 001
used on 250A
- ITEM NOT ILLUSTRATED

Page 10020-2
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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
20 300A L32A320-222 . CASING ASSY VD8913 002
used on 001A
20 310A L32A320-216 . END ASSY-SWIVEL VD8913 002
used on 001A
20 320A TLH452-2 .. NUT VD8913 001
used on 310A
20 330A TLH452-3 .. NUT VD8913 001
used on 310A
20 340A NAS1149C0832R .. WASHER V80205 002
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 310A
20 350A TLH452-1 .. END ASSY-SWIVEL VD8913 001
used on 310A
20 360A D5237155000060 . DRIFT PIN MECHANISM INSTL VFAPE3 001
used on 001A
SEE 52-31-12-210 FOR DET
20 370A NSA5355-3CA . WASHER-LOCK VF5442 004
Optional Vendor Code 04795, C5543, C5729, F2094,
F7395, F7756
used on 001A
- ITEM NOT ILLUSTRATED

Page 10020-3
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D5237100000000

190
30
A 40

A
180
100 10
50
120 20
30
170
A 100
120
90
110

90
80
70
130
60 140
130

90

130 150
140

130
90

110

90
120
100

160

30
40 120
100
180

50
10
20
30

F_PL_523112_20_A_01_00

DRIFT PIN AND TELEFLEX INSTL


Figure 20A / FIGURE-52-31-12-950-820-A01

Page 10020A-0
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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
20A - 001A D5237107000670 DRIFT PIN AND TELEFLEX INSTL VFAPE3 RF
used on 090B (523112010)
POST SB 52-1019
SEE 52-31-12-010 FOR NHA
20A - 001B D5237107000870 DRIFT PIN AND TELEFLEX INSTL VFAPE3 RF
used on 090C (523112010), 090A (52311201A)
POST SB 52-1020
SEE 52-31-12-010 FOR NHA, SEE 52-31-12-01A FOR
NHA
20A 010A MS24665-88 . PIN-COTTER V96906 004
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 001A, 001B
POST SB 52-1020
20A 020A NSA5059C3 . NUT VF5442 004
OPT TO H53173-3 15653
OPT TO TE9925-3 72962
OPT TO THCR53 F0224
Optional Vendor Code 04795, C5543, C5729, F0188
used on 001A, 001B
20A 030A NAS1149C0332R . WASHER V80205 008
Optional Vendor Code 04795, 5N982, 60996, 8K160,
C5543, C5729
used on 001A, 001B
20A 040A NAS1303-11D . BOLT V80205 004
NAS6603D11 80205
Optional Vendor Code F0188, F7411, K8753
used on 001A, 001B
20A 050A D5237151620000 . BUSHING VFAPE3 004
used on 001A, 001B
20A 060A NAS1133E2 . SCREW V80205 002
Optional Vendor Code 04795, 70347, C5543, C5729,
F0188, F7411, K8753
used on 001A, 001B
20A 070A NSA5516-11NJ . CLAMP VF5442 002
OPT TO TA0260010WD038E 84971
Optional Vendor Code 04795, C5543, C5729, F0215,
F0355
used on 001A, 001B
POST SB 52-1020
- ITEM NOT ILLUSTRATED

Page 10020A-1
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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
20A 080A 4805378 . CONTROL-BALL BEARING VF0280 002
used on 001A, 001B
POST SB 52-1020
20A 085A 4807071 . CONTROL-BALL BEARING VF0280 002
used on 001A, 001B
POST SB 52-1020
20A 090A 3099585 . CLAMP VF0280 008
used on 001A, 001B
POST SB 52-1020
20A 100A 4301178 . WASHER-TAB VF0280 008
used on 001A, 001B
POST SB 52-1020
20A 110A 4301244 . BOOT VF0280 004
used on 001A, 001B
POST SB 52-1020
20A 120A 4290402 . NUT VF0280 008
used on 001A, 001B
POST SB 52-1020
20A 130A 4301251 . NUT VF0280 016
used on 001A, 001B
POST SB 52-1020
20A 140A 3074042 . WASHER VF0280 008
used on 001A, 001B
POST SB 52-1020
20A 150A 3099607 . GROMMET VF0280 002
used on 001A, 001B
POST SB 52-1020
20A 160A 4301132 . JOINT-BALL VF0280 002
used on 001A, 001B
POST SB 52-1020
20A 170A 4301148 . JOINT-BALL VF0280 002
used on 001A, 001B
POST SB 52-1020
20A 180A 4301192 . JOINT-BALL VF0280 004
used on 001A, 001B
POST SB 52-1020
20A 190A D5237158500060 . DRIFT PIN MECHANISM INSTL VFAPE3 001
used on 001A
SEE 52-31-12-21A FOR DET, POST SB 52-1019
20A 190B D5237155000260 . DRIFT PIN MECHANISM INSTL VFAPE3 001
used on 001B
SEE 52-31-12-21B FOR DET
- ITEM NOT ILLUSTRATED

Page 10020A-2
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COMPONENT MAINTENANCE MANUAL
D5237100000000

A
E
E
A
10 F
E
10 90

B
E
C
30
20

40 E
E F
50
60 F B
70 100
80 F
40 F C
80 E 50
60 E
70 C

D D
110

130

120
C 40
70

50 80
60
140 70
150

F_PL_523112_20_K_01_00

DRIVE MECHANISM-DRIFT PIN


Figure 20K / FIGURE-52-31-12-950-820-K01

Page 10020K-0
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@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
20K - 001A D5237101900061 DRIVE MECHANISM-DRIFT PIN VFAPE3 RF
used on 091A (523112010), 091A (52311201A)
POST SB 52-1087
SEE 52-31-12-010 FOR NHA, SEE 52-31-12-01A FOR
NHA
20K 010A D5237104020200 . ROD-CONNECTING VFAPE3 002
used on 001A
20K 020A D5237104020000 . ROD-CONNECTING VFAPE3 001
used on 001A
20K 030A D5237104120200 . ROD-CONNECTING VFAPE3 001
used on 001A
20K 040A NAS1303-11D . BOLT V80205 008
NAS6603D11 80205
Optional Vendor Code F0188, F7411, K8753
used on 001A
20K 050A MS24665-88 . PIN-COTTER V96906 008
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 001A
20K 060A NSA5059C3 . NUT VF5442 008
OPT TO H53173-3 15653
OPT TO TE9925-3 72962
OPT TO THCR53 F0224
Optional Vendor Code 04795, C5543, C5729, F0188
used on 001A
20K 070A NAS1149C0332R . WASHER V80205 016
Optional Vendor Code 04795, 5N982, 60996, 8K160,
C5543, C5729
used on 001A
20K 080A D5237151620000 . BUSHING VFAPE3 008
used on 001A
20K 090A D5237103000000 . SUPPORT ASSY VFAPE3 001
used on 001A
SEE 52-31-12-30K FOR DET
20K 100A D5237102100000 . HOUSING ASSY-BEAM 4,INSTL. VFAPE3 001
used on 001A
SEE 52-31-12-31K FOR DET
20K 110A NAS1100E08-7 . SCREW V80205 002
Optional Vendor Code F0188, F7411, K8753
used on 001A
20K 120A D5237103820000 . FLAP-DRAINAGE VFAPE3 001
used on 001A
- ITEM NOT ILLUSTRATED

Page 10020K-1
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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
20K 130A D5237103720000 . SHEET VFAPE3 001
used on 001A
20K 140A NAS1149CN832R . WASHER V80205 002
OPT TO 7283A04-230 B0014
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 001A
20K 150A NAS1291C08M . NUT V80205 002
OPT TO 180003-08 60119
OPT TO FN1014M832 56878
OPT TO H42L08 K6405
OPT TO PLH508M F0224
OPT TO RMLH3858-82 72962
OPT TO T99C832M 11815
OPT TO VN300D82 92215
Optional Vendor Code 04795, 06329, 60996, 8K160,
C5543, C5729, H2776
used on 001A
- ITEM NOT ILLUSTRATED

Page 10020K-2
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D5237100000000

A
260
A
240

40
50 270
60
80
B
85

10 280
30
140
60
210 70
20
220
250

60
70 20 B
80
85
110 130
210 190
230 220
120
85
140 40
60 50
70 120 40 60 60
200 70
90 160
100 60
150 130 70
230 170
40
85 50 180
60 190
10
40 170
85 30
50 180 40
60 80 50
20 40 60
80 50
240 40
85 60
90
100
20
250
270
60
70
260

280

F_PL_523112_21_0_01_00

DRIFT PIN MECHANISM INSTL


Figure 21 / FIGURE-52-31-12-950-821-01

Page 10021-0
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COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
21 - 001A D5237155000060 DRIFT PIN MECHANISM INSTL VFAPE3 RF
used on 360A (523112200)
SEE 52-31-12-200 FOR NHA
21 010A D5237156500000 . LINK ASSY VFAPE3 002
used on 001A
21 020A NSA8136-03X .. BEARING-SPHERICAL VF5442 004
OPT TO ABT3V2002 C7239
OPT TO XRE4-83RSX F0222
Optional Vendor Code 04795, C5543, C5729, D3279,
K5269, S0352
used on 010A
21 030A D5237156620000 .. LINK VFAPE3 002
used on 010A
21 040A MS24665-151 . PIN-COTTER V96906 008
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 001A
21 050A NSA5059C3 . NUT VF5442 006
OPT TO H53173-3 15653
OPT TO TE9925-3 72962
OPT TO THCR53 F0224
Optional Vendor Code 04795, C5543, C5729, F0188
used on 001A
21 060A NAS1149C0332R . WASHER V80205 012
Optional Vendor Code 04795, 5N982, 60996, 8K160,
C5543, C5729
used on 001A
21 070A NAS1303-11D . BOLT V80205 006
NAS6603D11 80205
Optional Vendor Code F0188, F7411, K8753
used on 001A
21 080A D5237151620000 . BUSHING VFAPE3 004
used on 001A
21 085A D5237156420000 . WASHER VFAPE3 006
used on 001A
21 090A NSA5059C4 . NUT VF5442 002
OPT TO TE9925-4 72962
OPT TO THCR54 F0224
Optional Vendor Code 04795, C5543, C5729, F0188
used on 001A
- ITEM NOT ILLUSTRATED

Page 10021-1
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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
21 100A NSA5307-4C . WASHER VF5442 002
Optional Vendor Code 04795, C5543, C5729, F2094,
F7756
used on 001A
21 110A D5237156000000 . BELLCRANK ASSY VFAPE3 001
used on 001A
21 120A D5237111620200 .. BUSHING-SHOULDERED VFAPE3 002
used on 110A
21 130A D5237156320000 .. BUSHING VFAPE3 002
used on 110A
21 140A D5237156220000 .. BUSHING-SHOULDERED VFAPE3 002
used on 110A
21 150A D5237156120000 .. BELLCRANK VFAPE3 001
used on 110A
21 160A D5237156000100 . BELLCRANK ASSY VFAPE3 001
used on 001A
21 170A D5237111620200 .. BUSHING-SHOULDERED VFAPE3 002
used on 160A
21 180A D5237156320000 .. BUSHING VFAPE3 002
used on 160A
21 190A D5237156220000 .. BUSHING-SHOULDERED VFAPE3 002
used on 160A
21 200A D5237156120000 .. BELLCRANK VFAPE3 001
used on 160A
21 210A NAS6704U3 . BOLT V80205 006
Optional Vendor Code 04795, C5543, C5729, F0188,
F7411, K8753
used on 001A
21 220A NAS1149C0463R . WASHER V80205 006
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 001A
21 230A D5237155620000 . JOURNAL-BEARING VFAPE3 002
used on 001A
21 240A D5237157000000 . PIN ASSY-DRIFT VFAPE3 002
used on 001A
21 250A D5237151920000 .. BUSHING-SHOULDERED VFAPE3 002
used on 240A
21 260A NSA8206-020 .. O-RING VF5442 002
Optional Vendor Code 04795, C0308, C5543, C5729,
F0229, F8226, U1068
used on 240A
- ITEM NOT ILLUSTRATED

Page 10021-2
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@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
21 270A D5237157120000 .. PIN-DRIFT VFAPE3 002
used on 240A
21 280A MS15001-1 . FITTING-LUBRICATION V96906 002
AS15001-1 81343
Optional Vendor Code 06329, 13899, 5N982, 60996,
8K160, C5543, C5729
used on 001A
POST SB 52-1088
- ITEM NOT ILLUSTRATED

Page 10021-3
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COMPONENT MAINTENANCE MANUAL
D5237100000000

A
A
240

45
60
B 50
80

10 270
30 260
140

210
20 70
220
250

60
70 20 B
80

110 130
210 190
230 220
120

140 45
60 50
70 120 40 60 60
200 70
90 160
100 60
150 130 70
230 170
45
50 180
60 190
10
80 30 170
45 45
180
50 50
60 45 60
20
80 50
240 60 40
90
100
20
250

70
260

270

F_PL_523112_21_A_01_00

DRIFT PIN MECHANISM INSTL


Figure 21A / FIGURE-52-31-12-950-821-A01

Page 10021A-0
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@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
21A - 001A D5237158500060 DRIFT PIN MECHANISM INSTL VFAPE3 RF
used on 190A (52311220A)
SEE 52-31-12-20A FOR NHA
21A 010A D5237156500000 . LINK ASSY VFAPE3 002
used on 001A
21A 020A NSA8136-03X .. BEARING-SPHERICAL VF5442 004
OPT TO ABT3V2002 C7239
OPT TO XRE4-83RSX F0222
Optional Vendor Code 04795, C5543, C5729, D3279,
K5269, S0352
used on 010A
21A 030A D5237156620000 .. LINK VFAPE3 002
used on 010A
21A 040A MS24665-151 . PIN-COTTER V96906 002
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 001A
21A 045A MS24665-88 . PIN-COTTER V96906 006
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 001A
21A 050A NSA5059C3 . NUT VF5442 006
OPT TO H53173-3 15653
OPT TO TE9925-3 72962
OPT TO THCR53 F0224
Optional Vendor Code 04795, C5543, C5729, F0188
used on 001A
21A 060A NAS1149C0332R . WASHER V80205 010
Optional Vendor Code 04795, 5N982, 60996, 8K160,
C5543, C5729
used on 001A
21A 070A NAS1303-11D . BOLT V80205 006
NAS6603D11 80205
Optional Vendor Code F0188, F7411, K8753
used on 001A
21A 080A D5237151620000 . BUSHING VFAPE3 004
used on 001A
21A 090A NSA5059C4 . NUT VF5442 002
OPT TO TE9925-4 72962
OPT TO THCR54 F0224
Optional Vendor Code 04795, C5543, C5729, F0188
used on 001A
- ITEM NOT ILLUSTRATED

Page 10021A-1
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COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
21A 100A NSA5307-4C . WASHER VF5442 002
Optional Vendor Code 04795, C5543, C5729, F2094,
F7756
used on 001A
21A 110A D5237156000000 . BELLCRANK ASSY VFAPE3 001
used on 001A
21A 120A D5237111620200 .. BUSHING-SHOULDERED VFAPE3 002
used on 110A
21A 130A D5237156320000 .. BUSHING VFAPE3 002
used on 110A
21A 140A D5237156220000 .. BUSHING-SHOULDERED VFAPE3 002
used on 110A
21A 150A D5237156120000 .. BELLCRANK VFAPE3 001
used on 110A
21A 160A D5237156000100 . BELLCRANK ASSY VFAPE3 001
used on 001A
21A 170A D5237111620200 .. BUSHING-SHOULDERED VFAPE3 002
used on 160A
21A 180A D5237156320000 .. BUSHING VFAPE3 002
used on 160A
21A 190A D5237156220000 .. BUSHING-SHOULDERED VFAPE3 002
used on 160A
21A 200A D5237156120000 .. BELLCRANK VFAPE3 001
used on 160A
21A 210A NAS6704U3 . BOLT V80205 006
Optional Vendor Code 04795, C5543, C5729, F0188,
F7411, K8753
used on 001A
21A 220A NAS1149C0463R . WASHER V80205 006
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 001A
21A 230A D5237155620000 . JOURNAL-BEARING VFAPE3 002
used on 001A
21A 240A D5237158520000 . DRIFT PIN VFAPE3 002
used on 001A
POST SB 52-1019
21A 250A D5237151920000 .. BUSHING-SHOULDERED VFAPE3 002
used on 240A
21A 260A D5237158520200 . WASHER-LOCK VFAPE3 002
used on 001A
POST SB 52-1019
- ITEM NOT ILLUSTRATED

Page 10021A-2
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@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
21A 270A MS15001-1 . FITTING-LUBRICATION V96906 002
AS15001-1 81343
Optional Vendor Code 06329, 13899, 5N982, 60996,
8K160, C5543, C5729
used on 001A
POST SB 52-1088
- ITEM NOT ILLUSTRATED

Page 10021A-3
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@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

A
A
240

45
50
60
80
B
85

250
10
140
60
210 20 70
220
30
60
70 20 B
80
85
110 130
210 190
230 220
120
45 85
140
60 50
70 120 40 60 60
200 70
90 160
100 60
150 130 70
230 170
45
85 50 180
60
190
45 10
50 30 170
85 45
60 180
80 50
20 45 60
240 80 50
40
85 60
90
20 100

60
70

250

F_PL_523112_21_B_01_00

DRIFT PIN MECHANISM INSTL


Figure 21B / FIGURE-52-31-12-950-821-B01

Page 10021B-0
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COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
21B - 001A D5237155000260 DRIFT PIN MECHANISM INSTL VFAPE3 RF
used on 190B (52311220A)
SEE 52-31-12-20A FOR NHA
21B 010A D5237156500000 . LINK ASSY VFAPE3 002
used on 001A
21B 020A NSA8136-03X .. BEARING-SPHERICAL VF5442 004
OPT TO ABT3V2002 C7239
OPT TO XRE4-83RSX F0222
Optional Vendor Code 04795, C5543, C5729, D3279,
K5269, S0352
used on 010A
21B 030A D5237156620000 .. LINK VFAPE3 002
used on 010A
21B 040A MS24665-151 . PIN-COTTER V96906 002
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 001A
21B 045A MS24665-88 . PIN-COTTER V96906 006
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 001A
21B 050A NSA5059C3 . NUT VF5442 006
OPT TO H53173-3 15653
OPT TO TE9925-3 72962
OPT TO THCR53 F0224
Optional Vendor Code 04795, C5543, C5729, F0188
used on 001A
21B 060A NAS1149C0332R . WASHER V80205 012
Optional Vendor Code 04795, 5N982, 60996, 8K160,
C5543, C5729
used on 001A
21B 070A NAS1303-11D . BOLT V80205 006
NAS6603D11 80205
Optional Vendor Code F0188, F7411, K8753
used on 001A
21B 080A D5237151620000 . BUSHING VFAPE3 004
used on 001A
21B 085A D5237156420000 . WASHER VFAPE3 006
used on 001A
21B 090A NSA5059C4 . NUT VF5442 002
OPT TO TE9925-4 72962
OPT TO THCR54 F0224
- ITEM NOT ILLUSTRATED

Page 10021B-1
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COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
Optional Vendor Code 04795, C5543, C5729, F0188
used on 001A
21B 100A NSA5307-4C . WASHER VF5442 002
Optional Vendor Code 04795, C5543, C5729, F2094,
F7756
used on 001A
21B 110A D5237156000000 . BELLCRANK ASSY VFAPE3 001
used on 001A
21B 120A D5237111620200 .. BUSHING-SHOULDERED VFAPE3 002
used on 110A
21B 130A D5237156320000 .. BUSHING VFAPE3 002
used on 110A
21B 140A D5237156220000 .. BUSHING-SHOULDERED VFAPE3 002
used on 110A
21B 150A D5237156120000 .. BELLCRANK VFAPE3 001
used on 110A
21B 160A D5237156000100 . BELLCRANK ASSY VFAPE3 001
used on 001A
21B 170A D5237111620200 .. BUSHING-SHOULDERED VFAPE3 002
used on 160A
21B 180A D5237156320000 .. BUSHING VFAPE3 002
used on 160A
21B 190A D5237156220000 .. BUSHING-SHOULDERED VFAPE3 002
used on 160A
21B 200A D5237156120000 .. BELLCRANK VFAPE3 001
used on 160A
21B 210A NAS6704U3 . BOLT V80205 006
Optional Vendor Code 04795, C5543, C5729, F0188,
F7411, K8753
used on 001A
21B 220A NAS1149C0432R . WASHER V80205 006
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 001A
21B 230A D5237155620000 . JOURNAL-BEARING VFAPE3 002
used on 001A
21B 240A D5237157120200 . PIN-DRIFT VFAPE3 002
used on 001A
21B 250A MS15001-1 . FITTING-LUBRICATION V96906 002
AS15001-1 81343
Optional Vendor Code 06329, 13899, 5N982, 60996,
8K160, C5543, C5729
- ITEM NOT ILLUSTRATED

Page 10021B-2
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@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
used on 001A
POST SB 52-1088
- ITEM NOT ILLUSTRATED

Page 10021B-3
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COMPONENT MAINTENANCE MANUAL
D5237100000000

220
230
240

230
10 A
20
30 70
250
175
210

170 80
90 40
175 130 50
200 100
150 60
120

160

110 140

190
180

150

F_PL_523112_22_0_01_00

MECHANISM INSTL-SENSOR
Figure 22 / FIGURE-52-31-12-950-822-01

Page 10022-0
52-31-12 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
22 - 001A D5237150000061 MECHANISM INSTL-SENSOR VFAPE3 RF
used on 100A (523112010)
SEE 52-31-12-010 FOR NHA
22 010A MS24665-88 . PIN-COTTER V96906 001
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 001A
22 020A NSA5059C3 . NUT VF5442 001
OPT TO H53173-3 15653
OPT TO TE9925-3 72962
OPT TO THCR53 F0224
Optional Vendor Code 04795, C5543, C5729, F0188
used on 001A
22 030A NAS1149C0363R . WASHER V80205 001
Optional Vendor Code 04795, 06329, 60996, 70347,
8K160, C5543, C5729
used on 001A
22 040A MS24665-153 . PIN-COTTER V96906 001
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 001A
22 050A NSA5059C4 . NUT VF5442 001
OPT TO TE9925-4 72962
OPT TO THCR54 F0224
Optional Vendor Code 04795, C5543, C5729, F0188
used on 001A
22 060A NAS1149C0463R . WASHER V80205 001
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 001A
22 070A D5237150100000 . LINK ASSY VFAPE3 001
used on 001A
22 080A MS24665-86 .. PIN-COTTER V96906 001
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 070A
22 090A NSA5060C3 .. NUT VF5442 001
OPT TO E9925-3 72962
OPT TO PHCR53 F0224
Optional Vendor Code 04795, C5543, C5729
used on 070A
- ITEM NOT ILLUSTRATED

Page 10022-1
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@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
22 100A NAS1149C0332R .. WASHER V80205 001
Optional Vendor Code 04795, 5N982, 60996, 8K160,
C5543, C5729
used on 070A
22 110A NSA5031-3D9 .. BOLT VF5442 001
Optional Vendor Code 04795, C5543, C5729, D1283,
F0188, F6167, F7411, K5673, K8753
used on 070A
22 120A D5237153820000 .. BUSHING VFAPE3 001
used on 070A
22 130A D5237153500000 .. LEVER ASSY VFAPE3 001
used on 070A
22 140A NSA8136-03X ... BEARING-SPHERICAL VF5442 001
OPT TO ABT3V2002 C7239
OPT TO XRE4-83RSX F0222
Optional Vendor Code 04795, C5543, C5729, D3279,
K5269, S0352
used on 130A
22 150A D5237153720000 ... BUSHING-SHOULDERED VFAPE3 002
used on 130A
22 160A D5237153620000 ... LEVER VFAPE3 001
used on 130A
22 170A NAS509-3C .. NUT V80205 001
Optional Vendor Code 01673, 04795, 06329, 60996,
8K160, 92595, C5543, C5729
used on 070A
22 175A SP108D .. WASHER-TAB VK7766 002
Optional Vendor Code 04795, C5543, C5729, K4975
used on 070A
22 180A D5237152500000 .. FORK END ASSY VFAPE3 001
used on 070A
22 190A D5237152720000 ... BUSHING-SHOULDERED VFAPE3 001
used on 180A
22 200A D5237152620000 ... FORK END VFAPE3 001
used on 180A
22 210A NAS509L3C .. NUT V80205 001
Optional Vendor Code 01673, 04795, 06329, 60996,
8K160, 92595, C5543, C5729
used on 070A
22 220A D5237153000000 .. LEVER ASSY VFAPE3 001
used on 070A
- ITEM NOT ILLUSTRATED

Page 10022-2
52-31-12 Jul 01/17
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COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
22 230A D5237153220000 ... BUSHING-SHOULDERED VFAPE3 002
used on 220A
22 240A D5237153120000 ... LEVER VFAPE3 001
used on 220A
22 250A D5237152820000 .. ROD VFAPE3 001
used on 070A
- ITEM NOT ILLUSTRATED

Page 10022-3
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D5237100000000

220
230
240

230
10 A
20
30
250 70
175
210

80
170 90
175 100 40
200 120 50
125 130 150 60

160
110 140

180 190

150

F_PL_523112_22_A_01_00

MECHANISM INSTL-SENSOR
Figure 22A / FIGURE-52-31-12-950-822-A01

Page 10022A-0
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@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
22A - 001B D5237150000262 MECHANISM INSTL-SENSOR VFAPE3 RF
used on 100B (523112010), 100A (52311201A)
SEE 52-31-12-010 FOR NHA, SEE 52-31-12-01A FOR
NHA
22A 010A MS24665-88 . PIN-COTTER V96906 001
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 001B
22A 020A NSA5059C3 . NUT VF5442 001
OPT TO H53173-3 15653
OPT TO TE9925-3 72962
OPT TO THCR53 F0224
Optional Vendor Code 04795, C5543, C5729, F0188
used on 001B
22A 030A NAS1149C0363R . WASHER V80205 001
Optional Vendor Code 04795, 06329, 60996, 70347,
8K160, C5543, C5729
used on 001B
22A 040A MS24665-153 . PIN-COTTER V96906 001
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 001B
22A 050A NSA5059C4 . NUT VF5442 001
OPT TO TE9925-4 72962
OPT TO THCR54 F0224
Optional Vendor Code 04795, C5543, C5729, F0188
used on 001B
22A 060A NAS1149C0463R . WASHER V80205 001
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 001B
22A 070B D5237150100200 . LINK ASSY VFAPE3 001
used on 001B
22A 080A MS24665-86 .. PIN-COTTER V96906 001
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 070B
22A 090A NSA5060C3 .. NUT VF5442 001
OPT TO E9925-3 72962
OPT TO PHCR53 F0224
Optional Vendor Code 04795, C5543, C5729
used on 070B
- ITEM NOT ILLUSTRATED

Page 10022A-1
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@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
22A 100A NAS1149C0332R .. WASHER V80205 001
Optional Vendor Code 04795, 5N982, 60996, 8K160,
C5543, C5729
used on 070B
22A 110B NSA5031-3D10 .. BOLT VF5442 001
Optional Vendor Code 04795, C5543, C5729, D1283,
F0188, F6167, F7411, K5673, K8753
used on 070B
22A 120B D5237153420000 .. BUSHING VFAPE3 001
used on 070B
22A 125A D5237153920000 .. WASHER VFAPE3 001
used on 070B
22A 130B D5237153500200 .. LEVER ASSY VFAPE3 001
used on 070B
22A 140B D5237153320000 ... BUSHING VFAPE3 001
used on 130B
22A 150A D5237153720000 ... BUSHING-SHOULDERED VFAPE3 002
used on 130B
22A 160B D5237152420200 ... LEVER VFAPE3 001
used on 130B
22A 170A NAS509-3C .. NUT V80205 001
Optional Vendor Code 01673, 04795, 06329, 60996,
8K160, 92595, C5543, C5729
used on 070B
22A 175A SP108D .. WASHER-TAB VK7766 002
Optional Vendor Code 04795, C5543, C5729, K4975
used on 070B
22A 180A D5237152500000 .. FORK END ASSY VFAPE3 001
used on 070B
22A 190A D5237152720000 ... BUSHING-SHOULDERED VFAPE3 001
used on 180A
22A 200A D5237152620000 ... FORK END VFAPE3 001
used on 180A
22A 210A NAS509L3C .. NUT V80205 001
Optional Vendor Code 01673, 04795, 06329, 60996,
8K160, 92595, C5543, C5729
used on 070B
22A 220A D5237153000000 .. LEVER ASSY VFAPE3 001
used on 070B
22A 230A D5237153220000 ... BUSHING-SHOULDERED VFAPE3 002
used on 220A
- ITEM NOT ILLUSTRATED

Page 10022A-2
52-31-12 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
22A 240A D5237153120000 ... LEVER VFAPE3 001
used on 220A
22A 250A D5237152820000 .. ROD VFAPE3 001
used on 070B
- ITEM NOT ILLUSTRATED

Page 10022A-3
52-31-12 Jul 01/17
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COMPONENT MAINTENANCE MANUAL
D5237100000000

10
A A
20
B B C
C D
G
60
H
J 70
E
50 B
23 90 C
310 25 45 C
30
F 310 40
80 C

D 150

140

100
J 170
30
40
180

110
160
120

220 130
200
210 110

190 E F 280
230

240
G 300

280 E
H
270 250

260

290 F

F_PL_523112_23_0_01_00

ELECTRICAL EQUIPMENT INSTL-CARGO DOOR


Figure 23 / FIGURE-52-31-12-950-823-01

Page 10023-0
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COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
23 - 001A D9289112100060 ELECTRICAL EQUIPMENT INSTL-CARGO VFAPE3 RF
DOOR
used on 110A (523112010)
SEE 52-31-12-010 FOR NHA
23 - 001B D9289112100062 ELECTRICAL EQUIPMENT INSTL-CARGO VFAPE3 RF
DOOR
used on 110B (523112010)
SEE 52-31-12-010 FOR NHA
23 - 001C D9289112100260 ELECTRICAL EQUIPMENT INSTL-CARGO VFAPE3 RF
DOOR
used on 110C (523112010)
SEE 52-31-12-010 FOR NHA
23 - 001D D9289112100460 ELECTRICAL EQUIPMENT INSTL-CARGO VFAPE3 RF
DOOR
used on 110D (523112010), 110A (52311201A)
SEE 52-31-12-010 FOR NHA, SEE 52-31-12-01A FOR
NHA
23 - 001E D9289112100462 EQUIPMENT INSTL-ELECTRICAL,CARGO VFAPE3 RF
DOOR
used on 110E (523112010)
SEE 52-31-12-010 FOR NHA
23 010A E0442SE16-24PN . CONNECTOR-PLUG VF5442 001
OPT TO EN2997SE61624CN I9005
Optional Vendor Code 04795, C5543, C5729
used on 001A, 001B, 001C, 001D
23 010B EN2997SE61624AN . CONNECTOR-PLUG VI9005 001
EN2997SE61624CN I9005
OPT TO 6TBD100550 14283
OPT TO 85333ES16-24PNL F0225
OPT TO 9836SE16-24PNL F1983
OPT TO E0442SE16-24PNA F5442
Optional Vendor Code 04795, C5543, C5729
used on 001E
23 020A E0115B20-16-3 . ELBOW VF5442 001
OPT TO 58034-3 F6101
OPT TO T4891-20 K0685
Optional Vendor Code 04795, C5543, C5729
used on 001A, 001B, 001C
23 020B E0115A12-16-3 . ELBOW VF5442 001
OPT TO T9312-12 K0685
Optional Vendor Code 04795, C5543, C5729
- ITEM NOT ILLUSTRATED

Page 10023-1
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COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
used on 001D, 001E
23 023A NSA935805-12 . ELECTRICAL CONDUIT VF5442 AR
USE AS REQUIRED, USAGE LENGTH 1800 MM
OPT TO C10000-0-0-24 81482
OPT TO GC100-12 F0564
OPT TO SF001-00-00-12 F6101
Optional Vendor Code C5543
used on 001A, 001B, 001C, 001D, 001E
23 025A NSA935805-20 . ELECTRICAL CONDUIT VF5442 AR
USE AS REQUIRED, USAGE LENGTH 20 MM
OPT TO C10000-0-0-40 81482
OPT TO GC100-20 F0564
OPT TO SF001-00-00-20 F6101
Optional Vendor Code C5543
used on 001C
23 030A NAS1096-2-8 . SCREW V80205 004
NAS1801-08-8 80205
Optional Vendor Code 04795, C5543, C5729, F0188,
K8753
used on 001A, 001B, 001C, 001D, 001E
23 040A NAS1149DN816K . WASHER V80205 004
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 001A, 001B, 001C, 001D, 001E
23 045A NSA5527-03-03 . SPACER VF5442 001
Optional Vendor Code 04795, C5543, C5729, F8982
used on 001D, 001E
23 050A NSA5516-19NV . CLAMP VF5442 001
FOR REPLACEMENT, SEE STANDARD MANUAL
Optional Vendor Code F0215, F0229, F0274, F0276,
F0355
used on 001A, 001B, 001C
23 060A NSA935809-12 . SLEEVE-PROTECTIVE VF5442 001
OPT TO 2038T12 F6101
Optional Vendor Code 04795, C5543, C5729, F0564,
F6909, F8982, U2642
used on 001A, 001B, 001C
23 070A NSA5066-08-2 . NUT-CLIP VF5442 002
OPT TO SL210-08-2 97393
Optional Vendor Code 60119
used on 001A, 001B, 001C, 001D, 001E
- ITEM NOT ILLUSTRATED

Page 10023-2
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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
23 080A NSA935808-01 . WASHER VF5442 001
OPT TO 3732-109 C7100
OPT TO 50012-1-31 F6101
OPT TO 715120001 F0355
Optional Vendor Code 04795, C5543, C5729, F0355
used on 001A, 001B, 001C, 001D, 001E
23 090A NSA935807-12 . CLAMP VF5442 001
OPT TO 50011-12 F6101
Optional Vendor Code 04795, C5543, C5729, F0215,
F0355
used on 001A, 001B, 001D, 001E
23 090B NSA935807-20 . CLAMP VF5442 001
OPT TO 50011-20 F6101
Optional Vendor Code 04795, C5543, C5729, F0215,
F0355
used on 001C
23 100A D9269000400299 . BLOCK-TERMINAL (NP) 001
used on 001A, 001B, 001C, 001D, 001E
23 110A NSA937901S .. END-CLAMPS VF5442 002
OPT TO 00110201060 F0394
OPT TO 020-0020-00 F1983
Optional Vendor Code 04795, C5543, C5729
used on 001A, 001B, 001C, 001D, 001E
23 120A NSA937901M20-01 .. MODULE VF5442 002
OPT TO 00111520103 F0394
OPT TO 208-2B01 F4250
OPT TO 8559E2001 F0225
OPT TO FMJ11E20-01K F1983
Optional Vendor Code 04795, C5543, C5729
used on 001A, 001B, 001C, 001D, 001E
23 130A NSA937901M20-09 .. MODULE VF5442 002
OPT TO 00111520903 F0394
OPT TO 208-2B09 F4250
OPT TO 8559E2009 F0225
OPT TO FMJ11E20-09K F1983
Optional Vendor Code 04795, C5543, C5729
used on 001A, 001B, 001C, 001D, 001E
23 140A NSA937901RB0100 .. RAIL VF5442 001
Optional Vendor Code 04795, C5543, C5729, F0394,
F1983
used on 001A, 001B, 001C, 001D, 001E
- ITEM NOT ILLUSTRATED

Page 10023-3
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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
23 150A MS21062-08 . NUT V96906 002
MS21062L08 96906
OPT TO AJF508 F0224
OPT TO F2031-08 K6405
OPT TO RF100C08 52828
Optional Vendor Code 04795, C5543, C5729
used on 001A, 001B, 001C, 001D, 001E
23 160A NAS1096-3-8 . SCREW V80205 001
NAS1801-3-8 80205
Optional Vendor Code 04795, C5543, C5729, F0188,
F7411, K8753
used on 001A, 001B, 001C, 001D, 001E
23 170A NAS1149D0332K . WASHER V80205 001
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 001A, 001B, 001C, 001D, 001E
23 180A MS21042L3 . NUT V96906 001
OPT TO AS8600D U1653
OPT TO H14-3 15653
OPT TO PLH353M F0224
OPT TO RH30A3 52828
OPT TO RM52LH3324-02 72962
OPT TO T98S1032 11815
OPT TO VN300A02 92215
Optional Vendor Code 04795, 06329, 1BGN6, 60996,
8K160, C5543, C5729, R1120
used on 001A, 001B, 001C, 001D, 001E
23 190A NAS1100-04-8 . SCREW V80205 004
Optional Vendor Code F0188, F7411, K8753
used on 001A, 001B, 001C, 001D, 001E
23 200A NAS1149DN416K . WASHER V80205 004
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 001A, 001B, 001C, 001D, 001E
- ITEM NOT ILLUSTRATED

Page 10023-4
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COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
23 210A MS21042L04 . NUT V96906 004
OPT TO AS8600A U1653
OPT TO EH14L04 15653
OPT TO H14L04 15653
OPT TO PLH3504M F0224
OPT TO RH30A04 52828
OPT TO RM52LH3324-40 72962
OPT TO T98S440 11815
OPT TO VN300A40 92215
Optional Vendor Code 04795, 06329, 60996, 8K160,
C5543, C5729
used on 001A, 001B, 001C, 001D, 001E
23 220A NSA938004-14 . RECEPTACLE-DUMMY VF5442 001
OPT TO 8526-07R14 F0225
OPT TO DBA50PR14 F1983
OPT TO EN3646A514 I9005
Optional Vendor Code 04795, C5543, C5729
used on 001A, 001B, 001C, 001D, 001E
23 230A E0052R14B19SNE . CONNECTOR-PLUG VF5442 001
OPT TO 1260A11-14-19SN F6162
OPT TO 7TBD101500 F1983
OPT TO 7TBD102232 F0225
OPT TO EN3646A61419DN I9005
OPT TO MBL16A14-19S 14283
OPT TO PVW6R14-19SN57 F3132
Optional Vendor Code 04795, C5543, C5729
used on 001A, 001B, 001C, 001D, 001E
23 240A ABS0351B14 . BACKSHELL-CONNECTOR VFAPE3 001
ABS0638B14 FAPE3
OPT TO GK5293 C3471
Optional Vendor Code 04795, C5543, C5729
used on 001A, 001B, 001C, 001D
23 240B ABS0638B14 . BACKSHELL-CONNECTOR VFAPE3 001
OPT TO GK5443 C3471
Optional Vendor Code 04795, C5543, C5729
used on 001E
23 250A NSA935513-01 . MOUNT-CABLE VF5442 023
OPT TO TY5K1HS D8527
OPT TO TY5K1HSNAT K0720
Optional Vendor Code 04795, C5543, C5729
used on 001A, 001B, 001C, 001D, 001E
- ITEM NOT ILLUSTRATED

Page 10023-5
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COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
23 260A NSA935401-03 . TIE-CABLE VF5442 050
OPT TO 32012 F2693
OPT TO 32251 F2693
OPT TO PLT1M30 06383
OPT TO SST1M30 06383
OPT TO SST1M39 06383
OPT TO T18RHS D8527
Optional Vendor Code 04795, C0259, C5543, C5729,
D8527
used on 001A, 001B, 001C, 001D, 001E
23 270A LN9240-6X2 . GROMMET VD8442 006
OPT TO 5003740 C0008
Optional Vendor Code 04795, C1776, C5543, C5729
used on 001A, 001B, 001C, 001D, 001E
23 280A ABS0351A12 . BACKSHELL-CONNECTOR VFAPE3 002
ABS0638A12 FAPE3
OPT TO GK5282 C3471
Optional Vendor Code 04795, C5543, C5729
used on 001A
23 280B ABS0351A08 . BACKSHELL-CONNECTOR VFAPE3 002
ABS0638A08 FAPE3
OPT TO GK5280 C3471
Optional Vendor Code 04795, C5543, C5729
used on 001B, 001C, 001D
23 280C ABS0638A08 . BACKSHELL-CONNECTOR VFAPE3 002
OPT TO GK5430 C3471
Optional Vendor Code 04795, C5543, C5729
used on 001E
23 290A ABS0351B12 . BACKSHELL-CONNECTOR VFAPE3 001
ABS0638B12 FAPE3
OPT TO GK5292 C3471
Optional Vendor Code 04795, C5543, C5729
used on 001A
23 290B ABS0351B08 . BACKSHELL-CONNECTOR VFAPE3 001
ABS0638B08 FAPE3
OPT TO GK5290 C3471
Optional Vendor Code 04795, C5543, C5729
used on 001B, 001C, 001D
- ITEM NOT ILLUSTRATED

Page 10023-6
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COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
23 300A E0073-12-10T . SEAL-PRESSURE VF5442 002
OPT TO 54-307-12-10F F0225
OPT TO 54-307-12-10H F0225
OPT TO DTP07-12-10K F1983
OPT TO DTP07-12-10T F1983
OPT TO PVW77-12-10-57 K0316
Optional Vendor Code 04795, C5543, C5729
used on 001A
23 300B E0073-8-3AT . SEAL-PRESSURE VF5442 002
OPT TO DTP07-8-3AK F1983
OPT TO PVW77-8-98-57 K0316
Optional Vendor Code 04795, C5543, C5729
used on 001B, 001C, 001D, 001E
23 310A D9239125400062 . SENSOR INSTL-DOOR VFAPE3 001
used on 001A, 001B, 001C, 001D
SEE 52-31-12-240 FOR DET
23 310B D9239125400063 . SENSOR INSTL-DOOR VFAPE3 001
used on 001E
SEE 52-31-12-240 FOR DET
- ITEM NOT ILLUSTRATED

Page 10023-7
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COMPONENT MAINTENANCE MANUAL
D5237100000000

A
40

A B
10

20

C 50
51

50
53

80
60
70

C
B 100

50
52
60 90
70
42
44

50 80 10
51

30

40

F_PL_523112_24_0_01_00

SENSOR INSTL-DOOR
Figure 24 / FIGURE-52-31-12-950-824-01

Page 10024-0
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COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
24 - 001A D9239125400062 SENSOR INSTL-DOOR VFAPE3 RF
used on 310A (523112230)
SEE 52-31-12-230 FOR NHA
24 - 001B D9239125400063 SENSOR INSTL-DOOR VFAPE3 RF
used on 310B (523112230)
SEE 52-31-12-230 FOR NHA
24 010A EN3646A6083ADN . CONNECTOR-PLUG VI9005 002
OPT TO 6TBD101465 F0225
OPT TO 6TBD101466 F1983
OPT TO 7TBD101554 F1983
OPT TO 7TBD102262 F0225
OPT TO E0052R8B3ASNE F5442
Optional Vendor Code 04795, C5543, C5729
used on 001A, 001B
24 020A ABS0351A08 . BACKSHELL-CONNECTOR VFAPE3 001
ABS0638A08 FAPE3
OPT TO GK5280 C3471
Optional Vendor Code 04795, C5543, C5729
used on 001A, 001B
24 030A ABS0351B08 . BACKSHELL-CONNECTOR VFAPE3 001
ABS0638B08 FAPE3
OPT TO GK5290 C3471
Optional Vendor Code 04795, C5543, C5729
used on 001A
24 030B ABS0351A08 . BACKSHELL-CONNECTOR VFAPE3 001
ABS0638A08 FAPE3
OPT TO GK5280 C3471
Optional Vendor Code 04795, C5543, C5729
used on 001B
24 040A 8-484-01 . SENSOR-PROXIMITY,RECTANGULAR V08748 002
8-933-01 08748
OPT TO 666000077 K0654
OPT TO ABS0121-10 FAPE3
Optional Vendor Code 04795, C5543, C5729
used on 001A, 001B
24 042A NAS1149C0332R . WASHER V80205 002
Optional Vendor Code 04795, 5N982, 60996, 8K160,
C5543, C5729
used on 001A, 001B
24 044A NAS1149C0363R . WASHER V80205 002
Optional Vendor Code 04795, 06329, 60996, 70347,
8K160, C5543, C5729
- ITEM NOT ILLUSTRATED

Page 10024-1
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COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
used on 001A
24 044B NAS1149C0332R . WASHER V80205 002
Optional Vendor Code 04795, 5N982, 60996, 8K160,
C5543, C5729
used on 001B
24 050A NAS1096-2-9 . SCREW V80205 008
NAS1801-08-9 80205
Optional Vendor Code F0188, K8753
used on 001A
24 051A NAS1096-3-7 . SCREW V80205 004
NAS1801-3-7 80205
Optional Vendor Code F0188, K8753
used on 001B
24 052A NAS1096-3-8 . SCREW V80205 002
NAS1801-3-8 80205
Optional Vendor Code 04795, C5543, C5729, F0188,
F7411, K8753
used on 001B
24 053A NAS1096-3-10 . SCREW V80205 002
NAS1801-3-10 80205
Optional Vendor Code 04795, C5543, C5729, F0188,
F7411, K8753
used on 001B
24 060A NAS1149DN816K . WASHER V80205 004
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 001A
24 060B NAS1149C0332R . WASHER V80205 004
Optional Vendor Code 04795, 5N982, 60996, 8K160,
C5543, C5729
used on 001B
24 070A MS21042-08 . NUT V96906 004
OPT TO H14L08CW 75237
OPT TO PLH3508 F0224
OPT TO RH30X08 52828
OPT TO T97S832CPF 11815
Optional Vendor Code 04795, 60119, C5543, C5729
used on 001A
- ITEM NOT ILLUSTRATED

Page 10024-2
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COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
24 070B MS21042-3 . NUT V96906 004
OPT TO FN12A02 56878
OPT TO H14-3CW 75237
OPT TO MN16-3 73197
OPT TO PLH353 F0224
OPT TO RH30X3 52828
OPT TO T97S1032CPF 11815
OPT TO VN300C02 92215
Optional Vendor Code 04795, 60119, C5543, C5729
used on 001B
24 080A 8-368-04 . TARGET V08748 002
OPT TO 666000078 K0654
OPT TO ABS0121-11 FAPE3
Optional Vendor Code 04795, C5543, C5729, K0653
used on 001A, 001B
24 090A 8-519-01 . TARGET-RECTANGULAR V08748 001
OPT TO ABS0121-12 FAPE3
Optional Vendor Code 04795, C5543, C5729, K0653
used on 001A, 001B
24 100A MS21042-06 . NUT V96906 001
OPT TO H14L06CW 75237
OPT TO PLH3506 F0224
OPT TO RH30X06 52828
OPT TO T98S440CPF 11815
Optional Vendor Code 04795, 60119, C5543, C5729
used on 001A, 001B
- ITEM NOT ILLUSTRATED

Page 10024-3
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D5237100000000

A B
115 110

AB C
AB
F

AB
D 140

C
130
E
F 100

120
D
150 40 150
E 50
20

60

100 70 90
80
10
60
30
D

170 2

160 1

180 2

NOTE:

1 BEFORE SB 52−1088

2 AFTER SB 52−1088

F_PL_523112_25_0_01_00

PLATE AND HOISTING POINT INSTL


Figure 25 / FIGURE-52-31-12-950-825-01

Page 10025-0
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COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
25 - 001A D5237110000260 PLATE AND HOISTING POINT INSTL VFAPE3 RF
used on 120A (523112010), 120A (52311201A)
SEE 52-31-12-010 FOR NHA, SEE 52-31-12-01A FOR
NHA
25 010A D5237101020000 . STOP-X VFAPE3 001
used on 001A
25 020A D5237101020200 . STOP-X VFAPE3 001
used on 001A
25 030A NAS1152E3 . SCREW V80205 002
Optional Vendor Code F7411, K8753
used on 001A
25 040A NAS1149CN832R . WASHER V80205 002
OPT TO 7283A04-230 B0014
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 001A
25 050A MS21043-08 . NUT V96906 002
NAS1291C08M 80205
OPT TO H41L08 K6405
OPT TO PLH508 F0224
OPT TO RH30C08 52828
OPT TO T99C832 11815
OPT TO VN300B82 92215
Optional Vendor Code 04795, 15653, 27238, 60119,
C5543, C5729, F0224
used on 001A
25 060A NAS1153E3 . SCREW V80205 002
used on 001A
25 070A NAS1149C0363R . WASHER V80205 004
Optional Vendor Code 04795, 06329, 60996, 70347,
8K160, C5543, C5729
used on 001A
25 080A MS21043-3 . NUT V96906 004
OPT TO BH21043-3 27238
OPT TO H41-3 K6405
OPT TO LH3858-02 72962
OPT TO PLH53 F0224
OPT TO RH30C3 52828
OPT TO T99C1032 11815
OPT TO VN300B02 92215
Optional Vendor Code 04795, 06329, 15653, 27238,
52828, 60119, C5543, C5729
- ITEM NOT ILLUSTRATED

Page 10025-1
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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
used on 001A
25 090A NAS1153E8 . SCREW V80205 002
Optional Vendor Code 04795, 06329, 70347, C5543,
C5729, F0188, K8753
used on 001A
25 100A NAS1100E3-8 . SCREW V80205 010
Optional Vendor Code 1ER65, 8Z507, F0188, F7411,
K8753
used on 001A
25 110A NSA9006-12 . FITTING-HOIST VF5442 003
Optional Vendor Code 04795, C5543, C5729, D1283,
F7411, F8982
used on 001A
25 115A D5237121720000 . PLUG VFAPE3 003
OPT TO ABS0411PF1210 FAPE3
used on 001A
25 120A AN565AC428H8 . SETSCREW V88044 002
Optional Vendor Code 04795, 06329, 60996, 8K160,
C5543, C5729
used on 001A
25 130A AN565AC428H9 . SETSCREW V88044 003
Optional Vendor Code 04795, 06329, 60996, 8K160,
C5543, C5729
used on 001A
25 140A NAS1474C4 . NUT V80205 005
OPT TO F1968C4 15653
OPT TO M14735H048 80539
OPT TO SEM55C4 F0224
Optional Vendor Code 04795, 70347, C5543, C5729
used on 001A
25 150A NAS1474C3 . NUT V80205 010
OPT TO F1968C3 15653
OPT TO M14735H02 80539
OPT TO SEM55C3 F0224
Optional Vendor Code 04795, C5543, C5729, K6405
used on 001A
25 160A D5237120820000 . SHEET-COVER VFAPE3 004
used on 001A
25 170A D5237127620400 . PLUG-PROTECTIVE VFAPE3 002
used on 001A
POST SB 52-1088
- ITEM NOT ILLUSTRATED

Page 10025-2
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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
25 180A D5237127620200 . PLUG-PROTECTIVE VFAPE3 002
used on 001A
POST SB 52-1088
- ITEM NOT ILLUSTRATED

Page 10025-3
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D5237100000000

F_PL_523112_26_0_01_00

BUSHING INSTL-DOOR STRUCTURE


Figure 26 / FIGURE-52-31-12-950-826-01

Page 10026-0
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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
26 - 001A D5237110000263 BUSHING INSTL-DOOR STRUCTURE VFAPE3 RF
used on 130A (523112010), 130A (52311201A)
SEE 52-31-12-010 FOR NHA, SEE 52-31-12-01A FOR
NHA
26 - 001B D5237110001862 BUSHING INSTL-DOOR STRUCTURE VFAPE3 RF
used on 130B (523112010)
SEE 52-31-12-010 FOR NHA
26 010A D5237112920000 . BUSHING VFAPE3 012
used on 001A, 001B
26 020A D5237112820000 . BUSHING VFAPE3 012
used on 001A, 001B
26 030A D5237111620000 . BUSHING-SHOULDERED VFAPE3 014
used on 001A, 001B
26 040A NSA5054-3 . INSERT VF5442 009
OPT TO K8000-3 K6405
OPT TO M45932-1-9AL 81349
used on 001A, 001B
26 050A MS21209F5-10 . INSERT V96906 004
OPT TO 3591-5CN0312 H1822
Optional Vendor Code 04795, 06329, 60996, 8K160,
C4293, C5543, C5729, D9728, K6405
used on 001A
26 050B NSA5054-5 . INSERT VF5442 004
OPT TO K8000-5 K6405
OPT TO SR314L0036 83324
Optional Vendor Code 04795, C5543, C5729, K6405
used on 001B
26 060A D5237111720000 . BUSHING-SHOULDERED VFAPE3 012
used on 001A, 001B
26 070A D5237111820000 . BUSHING-SHOULDERED VFAPE3 012
used on 001A, 001B
26 080A D5237111820200 . BUSHING-SHOULDERED VFAPE3 002
used on 001A, 001B
- ITEM NOT ILLUSTRATED

Page 10026-1
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@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
26 090A MS14101-6 . BEARING V96906 002
OPT TO 03-825-06 09455
OPT TO 11BNG06 K5269
OPT TO FMGN6-4 D3279
OPT TO HT6V C7239
OPT TO HT6VFPN60 50294
OPT TO KNDB6-33 97613
OPT TO NRRG6 73134
OPT TO SBS12ATH26M U0440
OPT TO XRE9-52R F0222
Optional Vendor Code 04795, C5543, C5729
used on 001A, 001B
26 100A D5237167020000 . SLEEVE-SPRING VFAPE3 002
used on 001A, 001B
26 110A D5237166920000 . BOLT-STOP VFAPE3 002
used on 001A, 001B
26 120A NSA53114-48ADL . WASHER VF5442 002
OPT TO ASNA0113-48ADL F5442
Optional Vendor Code 04795
used on 001A, 001B
26 130A MS21209F1-20 . INSERT V96906 002
Optional Vendor Code 04795, 06329, 60996, 8K160,
C4293, C5543, C5729, K6405
used on 001A, 001B
26 140A D5237114920000 . BUSHING-DRIFT PIN VFAPE3 004
used on 001A, 001B
26 150A MS21209F4-20 . INSERT V96906 006
Optional Vendor Code 04795, 06329, 60996, 8K160,
C4293, C5543, C5729, K6405
used on 001A, 001B
26 160A D5237113420000 . SCREW-ADJUSTING VFAPE3 004
used on 001A, 001B
26 170A NAS509-5C . NUT V80205 004
Optional Vendor Code 92595
used on 001A, 001B
26 180A SP112G . WASHER-TAB VK7766 004
OPT TO 5310999480982 K4975
Optional Vendor Code 04795, C5543, C5729, F7395,
K4130
used on 001A, 001B
- ITEM NOT ILLUSTRATED

Page 10026-2
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@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

A
35
65

10 20

70 50
60
90
80

A
130
100
B 110

40
65

30
65

B 10 20 55
65

180
70 50
60
90
80

160
140
150 170 120
100
110

40
65

55
65

F_PL_523112_28_0_01_01

FREEZING PROTECTION-DRAINAGE
Figure 28 / FIGURE-52-31-12-950-828-01

Page 10028-0
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@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
28 - 001A D5237126600060 FREEZING PROTECTION-DRAINAGE VFAPE3 RF
used on 151A (523112010), 151A (52311201A)
POST SB 52-1088
SEE 52-31-12-010 FOR NHA, SEE 52-31-12-01A FOR
NHA
28 010A ABS0341-1-01 . RETAINER-VALVE VFAPE3 002
OPT TO 140N2021-1H 57336
Optional Vendor Code 04795, C5543, C5729
used on 001A
28 020A ABS0341-2-01 . VALVE-BASIC VFAPE3 002
OPT TO 140N2022S2 57336
Optional Vendor Code 04795, C5543, C5729
used on 001A
28 030A NAS1100E08-12 . SCREW V80205 002
Optional Vendor Code F0188, F7411, K8753
used on 001A
POST SB 52-1124
28 035A NAS1100E08-12 . SCREW V80205 002
Optional Vendor Code F0188, F7411, K8753
used on 001A
POST SB 52-1124
28 040A NAS1100E08-14 . SCREW V80205 004
Optional Vendor Code 1ER65, 8Z507, F0188, F7411,
K8753
used on 001A
28 050A NAS1291C08M . NUT V80205 004
OPT TO 180003-08 60119
OPT TO FN1014M832 56878
OPT TO H42L08 K6405
OPT TO PLH508M F0224
OPT TO RMLH3858-82 72962
OPT TO T99C832M 11815
OPT TO VN300D82 92215
Optional Vendor Code 04795, 06329, 60996, 8K160,
C5543, C5729, H2776
used on 001A
- ITEM NOT ILLUSTRATED

Page 10028-1
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COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
28 055A NAS1291C08M . NUT V80205 004
OPT TO 180003-08 60119
OPT TO FN1014M832 56878
OPT TO H42L08 K6405
OPT TO PLH508M F0224
OPT TO RMLH3858-82 72962
OPT TO T99C832M 11815
OPT TO VN300D82 92215
Optional Vendor Code 04795, 06329, 60996, 8K160,
C5543, C5729, H2776
used on 001A
28 060A NAS1149CN832R . WASHER V80205 004
OPT TO 7283A04-230 B0014
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 001A
POST SB 52-1124
28 065A NAS1149CN832R . WASHER V80205 012
OPT TO 7283A04-230 B0014
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 001A
28 070A D5237127320000 . FLANGE VFAPE3 002
used on 001A
28 080A D5237127200000 . TUBE ASSY VFAPE3 002
used on 001A
28 090A ASNA0033-016 . CLAMP VF5442 002
OPT TO BAS243N1 U1901
Optional Vendor Code 04795, C5543, C5729, F0355
used on 001A
28 100A ABS0396H08ND . CLAMP VFAPE3 002
OPT TO TA0930030-08 84971
Optional Vendor Code 04795, C5543, C5729, D0510,
F0215
used on 001A
28 110A D5237127420000 . SPACER VFAPE3 002
used on 001A
28 120A D5237127020000 . HOSE VFAPE3 001
used on 001A
28 130A D5237127020200 . HOSE VFAPE3 001
used on 001A
28 140A D5237127120000 . WASHER-SEALING VFAPE3 001
used on 001A
- ITEM NOT ILLUSTRATED

Page 10028-2
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COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
28 150A D5237127120200 . WASHER-SEALING VFAPE3 001
used on 001A
28 160A DAN5-5-2 . PIN-RIVET VD8518 002
OPT TO F0N2-1196-5-2 H1822
OPT TO HL10VDF5-2 92215
Optional Vendor Code 04795, 56878, 73197, C5543,
C5729, D1283, F0188, K5673
used on 001A
28 170A DAN5-5-4 . PIN-RIVET VD8518 001
OPT TO ABS0250A5-4 FAPE3
OPT TO F0N2-1196-5-4 H1822
OPT TO HL10VDF5-4 92215
Optional Vendor Code 04795, 56878, 73197, C5543,
C5729, D1283, F0188, K5673
used on 001A
28 180A NSA5075-5 . COLLAR VF5442 003
OPT TO DAN11-5 D8518
OPT TO F0N2-1181-5 H1822
OPT TO HL70AA5 92215
Optional Vendor Code 04795, 56878, 73197, C5543,
C5729, R1120
used on 001A
- ITEM NOT ILLUSTRATED

Page 10028-3
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COMPONENT MAINTENANCE MANUAL
D5237100000000

A B

50
60
10

A 30
B 35
20

F_PL_523112_28_A_01_01

FREEZING PROTECTION-DRAINAGE
Figure 28A / FIGURE-52-31-12-950-828-A01

Page 10028A-0
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@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
28A - 001B D5237126600060 FREEZING PROTECTION-DRAINAGE VFAPE3 RF
used on 150A (523112010)
SEE 52-31-12-010 FOR NHA
28A - 001C D5237126600061 FREEZING PROTECTION-DRAINAGE VFAPE3 RF
used on 150B (523112010), 150A (52311201A)
SEE 52-31-12-010 FOR NHA, SEE 52-31-12-01A FOR
NHA
28A - 001D D5237126600060 FREEZING PROTECTION-DRAINAGE VFAPE3 RF
used on 152A (523112010), 152A (52311201A)
POST SB 52-1124
SEE 52-31-12-010 FOR NHA, SEE 52-31-12-01A FOR
NHA
28A 010A ABS0341-1-01 . RETAINER-VALVE VFAPE3 002
OPT TO 140N2021-1H 57336
Optional Vendor Code 04795, C5543, C5729
used on 001B, 001C, 001D
28A 020A ABS0341-2-01 . VALVE-BASIC VFAPE3 002
OPT TO 140N2022S2 57336
Optional Vendor Code 04795, C5543, C5729
used on 001B, 001C
28A 020B ABS0341-2-02 . VALVE VFAPE3 002
OPT TO 140N2022S1 57336
Optional Vendor Code 04795, C5543, C5729
used on 001D
POST SB 52-1124
28A 030A NAS1100E08-12 . SCREW V80205 002
Optional Vendor Code F0188, F7411, K8753
used on 001D
POST SB 52-1124
28A 030B DAN5-5-3 . PIN-RIVET VD8518 002
OPT TO ABS0250A5-3 FAPE3
OPT TO F0N2-1196-5-3 H1822
OPT TO HL10VDF5-3 92215
Optional Vendor Code 04795, 56878, 73197, C5543,
C5729, D1283, F0188, K5673
used on 001B, 001C
28A 035A NAS1100E08-12 . SCREW V80205 002
Optional Vendor Code F0188, F7411, K8753
used on 001D
POST SB 52-1124
- ITEM NOT ILLUSTRATED

Page 10028A-1
52-31-12 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
28A 035B DAN5-5-4 . PIN-RIVET VD8518 002
OPT TO ABS0250A5-4 FAPE3
OPT TO F0N2-1196-5-4 H1822
OPT TO HL10VDF5-4 92215
Optional Vendor Code 04795, 56878, 73197, C5543,
C5729, D1283, F0188, K5673
used on 001B, 001C
28A 050A NAS1291C08M . NUT V80205 004
OPT TO 180003-08 60119
OPT TO FN1014M832 56878
OPT TO H42L08 K6405
OPT TO PLH508M F0224
OPT TO RMLH3858-82 72962
OPT TO T99C832M 11815
OPT TO VN300D82 92215
Optional Vendor Code 04795, 06329, 60996, 8K160,
C5543, C5729, H2776
used on 001D
28A 050B NSA5075W5 . COLLAR VF5442 004
OPT TO HL70TW5 92215
Optional Vendor Code 04795, 73197, C5543, C5729,
F0188
used on 001B, 001C
28A 060A NAS1149CN832R . WASHER V80205 004
OPT TO 7283A04-230 B0014
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 001D
POST SB 52-1124
28A 060B NAS1149DN832K . WASHER V80205 004
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 001C
- ITEM NOT ILLUSTRATED

Page 10028A-2
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@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

A
60 40
70 50

20

80
90
100
90
100

20
80
10

30

70

F_PL_523112_30_K_01_00

SUPPORT ASSY
Figure 30K / FIGURE-52-31-12-950-830-K01

Page 10030K-0
52-31-12 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
30K - 001A D5237103000000 SUPPORT ASSY VFAPE3 RF
used on 090A (52311220K)
POST SB 52-1087
SEE 52-31-12-20K FOR NHA
30K 010A D5237103100000 . BEARING-BEAM 3 VFAPE3 001
used on 001A
30K 020A D5237162320000 .. BUSHING-SHOULDERED VFAPE3 002
used on 010A
30K 030A D5237103220000 . SHAFT-BEAM 3 VFAPE3 001
used on 001A
30K 040A D5237103300000 . LEVER-HINGED VFAPE3 001
used on 001A
30K 050A D5237151920000 .. BUSHING-SHOULDERED VFAPE3 001
used on 040A
30K 060A D5237103400000 . LEVER-HINGED VFAPE3 001
used on 001A
30K 070A D5237151920000 .. BUSHING-SHOULDERED VFAPE3 002
used on 060A
30K 080A DAN7-8-16 . PIN-RIVET VD8518 002
OPT TO HL12VDF8-16 92215
Optional Vendor Code 04795, 56878, 73197, C5543,
C5729, D1283, F0188, K5673
used on 001A
30K 090A MS21042-4 . NUT V96906 002
OPT TO FN12A048 56878
OPT TO H14-4CW 75237
OPT TO MN16-4 73197
OPT TO PLH354 F0224
OPT TO RH30X4 52828
OPT TO T98S428CPF 11815
OPT TO VN300C048 92215
Optional Vendor Code 04795, 60119, C5543, C5729
used on 001A
30K 100A NAS1149C0463R . WASHER V80205 002
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 001A
- ITEM NOT ILLUSTRATED

Page 10030K-1
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COMPONENT MAINTENANCE MANUAL
D5237100000000

A
40
50

30

A 110
120

100

130

60
90
95
80

20
110
120

10
20
90
95
70

100
110
120

F_PL_523112_31_K_01_00

HOUSING ASSY-BEAM 4,INSTL.


Figure 31K / FIGURE-52-31-12-950-831-K01

Page 10031K-0
52-31-12 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
31K - 001A D5237102100000 HOUSING ASSY-BEAM 4,INSTL. VFAPE3 RF
used on 100A (52311220K)
POST SB 52-1087
SEE 52-31-12-20K FOR NHA
31K 010A D5237102200000 . HOUSING,BEAM 4 VFAPE3 001
used on 001A
31K 020A D5237162320000 .. BUSHING-SHOULDERED VFAPE3 002
used on 010A
31K 030A D5237102320000 . COVER-BEAM 4 VFAPE3 001
used on 001A
31K 040A NSA5039-3-3 . SCREW VF5442 003
Optional Vendor Code 04795, C5543, C5729, D1283,
F0188, F6167, F7411, K5673, K8753
used on 001A
31K 050A NAS1149C0363R . WASHER V80205 003
Optional Vendor Code 04795, 06329, 60996, 70347,
8K160, C5543, C5729
used on 001A
31K 060A D5237102420000 . SHAFT-BEAM 4 VFAPE3 001
used on 001A
31K 070A D5237102520000 . SHAFT END-BEAM 4 VFAPE3 001
used on 001A
31K 080A D5237102520200 . SHAFT END-BEAM 4 VFAPE3 001
used on 001A
31K 090A D5237102600000 . LEVER ASSY-BEAM 4 VFAPE3 002
used on 001A
31K 095A D5237151920000 .. BUSHING-SHOULDERED VFAPE3 001
used on 090A
31K 100A DAN7-8-16 . PIN-RIVET VD8518 002
OPT TO HL12VDF8-16 92215
Optional Vendor Code 04795, 56878, 73197, C5543,
C5729, D1283, F0188, K5673
used on 001A
31K 110A MS21042-4 . NUT V96906 003
OPT TO FN12A048 56878
OPT TO H14-4CW 75237
OPT TO MN16-4 73197
OPT TO PLH354 F0224
OPT TO RH30X4 52828
OPT TO T98S428CPF 11815
OPT TO VN300C048 92215
Optional Vendor Code 04795, 60119, C5543, C5729
- ITEM NOT ILLUSTRATED

Page 10031K-1
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@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
used on 001A
31K 120A NAS1149C0463R . WASHER V80205 003
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 001A
31K 130A DAN7-8-14 . PIN-RIVET VD8518 001
OPT TO HL12VDF8-14 92215
Optional Vendor Code 04795, 56878, 73197, C5543,
C5729, D1283, F0188, K5673
used on 001A
- ITEM NOT ILLUSTRATED

Page 10031K-2
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@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

20 A
160
40

160 40

20
30

10

90
110 91
140

120

140 50

140

130
70
20

60
80

100

140
F_PL_523112_51_0_01_00

DOOR ASSY-CARGO COMPARTMENT,AFT


Figure 51 / FIGURE-52-31-12-950-851-01

Page 10051-0
52-31-12 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
51 - 001A D5237190000000 DOOR ASSY-CARGO COMPARTMENT,AFT VFAPE3 RF
51 - 001B D5237190000200 DOOR ASSY-CARGO COMPARTMENT,AFT VFAPE3 RF
51 - 001C D5237190000400 DOOR ASSY-CARGO COMPARTMENT,AFT VFAPE3 RF
51 - 001D D5237190000800 DOOR ASSY-CARGO COMPARTMENT,AFT VFAPE3 RF
51 - 001E D5237190001000 DOOR ASSY-CARGO COMPARTMENT,AFT VFAPE3 RF
51 - 001F D5237190001051 DOOR ASSY-CARGO COMPARTMENT,AFT VFAPE3 RF
CHANGE OF INSULATION
51 - 001G D5237190001200 DOOR ASSY-CARGO COMPARTMENT,AFT VFAPE3 RF
51 - 001H D5237190001400 DOOR ASSY-CARGO COMPARTMENT,AFT VFAPE3 RF
51 - 001J D5237190001600 DOOR ASSY-CARGO COMPARTMENT,AFT VFAPE3 RF
51 - 001K D5237190001800 DOOR ASSY-CARGO COMPARTMENT,AFT VFAPE3 RF
51 - 001L D5237190002200 DOOR ASSY-CARGO COMPARTMENT,AFT VFAPE3 RF
51 010A D5237105000261 . INSULATION AND DOOR SEAL INSTL VFAPE3 001
used on 001A, 001B, 001C, 001D, 001E
SEE 52-31-12-520 FOR DET
51 010B D5237105000461 . INSULATION AND DOOR SEAL INSTL VFAPE3 001
CHANGE OF INSULATION
used on 001F
SEE 52-31-12-52A FOR DET
51 010C D5237105000661 . INSULATION AND DOOR SEAL INSTL VFAPE3 001
used on 001G
SEE 52-31-12-52A FOR DET
51 010D D5237105000861 . INSULATION AND DOOR SEAL INSTL VFAPE3 001
used on 001H, 001J
SEE 52-31-12-52A FOR DET
51 010E D5237105001860 . INSULATION AND DOOR SEAL INSTL VFAPE3 001
used on 001K, 001L
SEE 52-31-12-52B FOR DET
51 020A D5237105000262 . COVER-ACCESS AND STRAP INSTL- VFAPE3 001
BONDING
used on 001A
SEE 52-31-12-530 FOR DET
51 020B D5237105000264 . COVER-ACCESS AND STRAP INSTL- VFAPE3 001
BONDING
used on 001B, 001C, 001D, 001E, 001F, 001G, 001H
SEE 52-31-12-53A FOR DET
51 020C D5237105000265 . COVER-ACCESS AND STRAP INSTL- VFAPE3 001
BONDING
used on 001J, 001K, 001L
SEE 52-31-12-53B FOR DET
- ITEM NOT ILLUSTRATED

Page 10051-1
52-31-12 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
51 - 025A D5237105000264 . COVER-ACCESS AND STRAP INSTL- VFAPE3 001
BONDING
used on 001B, 001C, 001D, 001E, 001F, 001G, 001H
SEE 52-31-12-53B FOR DET
51 030A D5237110000261 . STRUCTURE INSTL-HINGE VFAPE3 001
used on 001A
SEE 52-31-12-540 FOR DET
51 030B D5237110000265 . STRUCTURE INSTL-HINGE VFAPE3 001
used on 001B, 001C, 001D, 001E, 001F, 001G, 001H,
001J, 001K, 001L
SEE 52-31-12-540 FOR DET
51 040A D5237110000262 . STRUCTURE-ACTUATOR FITTING VFAPE3 001
used on 001B, 001C, 001D
SEE 52-31-12-550 FOR DET
51 040B D5237110000262 . STRUCTURE-ACTUATOR FITTING VFAPE3 001
used on 001E, 001F, 001G, 001H, 001J, 001K, 001L
SEE 52-31-12-550 FOR DET
51 050A D5237130000260 . HANDLE MECHANISM INSTL VFAPE3 001
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G,
001H
SEE 52-31-12-560 FOR DET
51 050B D5237130000460 . HANDLE MECHANISM INSTL VFAPE3 001
used on 001J, 001K, 001L
SEE 52-31-12-560 FOR DET
51 060A D5237148000062 . MECHANISM INSTL-INTERLOCK VFAPE3 001
used on 001A, 001B, 001C, 001D
SEE 52-31-12-610 FOR DET
51 060B D5237148000063 . MECHANISM INSTL-INTERLOCK VFAPE3 001
used on 001E, 001F, 001G, 001H, 001J, 001K, 001L
SEE 52-31-12-610 FOR DET
51 070A D5237140000099 . MECHANISM INSTL-LOCKING VFAPE3 001
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G,
001H
SEE 52-31-12-630 FOR DET
51 070B D5237140000299 . MECHANISM INSTL-LOCKING VFAPE3 001
used on 001J, 001K, 001L
SEE 52-31-12-630 FOR DET
51 080A D5237160000061 . MECHANISM INSTL-VENT DOOR VFAPE3 001
used on 001A
SEE 52-31-12-670 FOR DET
- ITEM NOT ILLUSTRATED

Page 10051-2
52-31-12 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
51 080B D5237160000461 . MECHANISM INSTL-VENT DOOR VFAPE3 001
used on 001B, 001C, 001D
SEE 52-31-12-670 FOR DET
51 080C D5237160000661 . MECHANISM INSTL-VENT DOOR VFAPE3 001
used on 001E, 001F, 001G, 001H, 001J, 001K, 001L
SEE 52-31-12-670 FOR DET
51 090A D5237107000070 . DRIFT PIN AND TELEFLEX INSTL VFAPE3 001
used on 001A
SEE 52-31-12-700 FOR DET
51 090B D5237107000670 . DRIFT PIN AND TELEFLEX INSTL VFAPE3 001
used on 001B, 001C, 001D, 001E, 001F, 001G
SEE 52-31-12-70A FOR DET, POST SB 52-1020
51 090C D5237107000870 . DRIFT PIN AND TELEFLEX INSTL VFAPE3 001
used on 001H, 001J, 001K, 001L
SEE 52-31-12-70A FOR DET
51 091A D5237101900061 . DRIVE MECHANISM-DRIFT PIN VFAPE3 001
REPLACES ITEM 090
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G,
001H, 001J, 001K, 001L
SEE 52-31-12-70K FOR DET, POST SB 52-1087
51 100A D5237150000061 . MECHANISM INSTL-SENSOR VFAPE3 001
used on 001A, 001B, 001C, 001D
SEE 52-31-12-720 FOR DET
51 100B D5237150000262 . MECHANISM INSTL-SENSOR VFAPE3 001
used on 001E, 001F, 001G, 001H, 001J, 001K, 001L
SEE 52-31-12-72A FOR DET
51 110A D9289112200062 . ELECTRICAL EQUIPMENT INSTL-CARGO VFAPE3 001
DOOR
used on 001A
SEE 52-31-12-730 FOR DET
51 110B D9289112200063 . ELECTRICAL EQUIPMENT INSTL-CARGO VFAPE3 001
DOOR
used on 001B, 001C, 001D
SEE 52-31-12-730 FOR DET
51 110C D9289112200262 . ELECTRICAL EQUIPMENT INSTL-CARGO VFAPE3 001
DOOR
used on 001E, 001F, 001G
SEE 52-31-12-730 FOR DET
51 110D D9289112200462 . ELECTRICAL EQUIPMENT INSTL-CARGO VFAPE3 001
DOOR
used on 001H, 001J, 001K, 001L
SEE 52-31-12-730 FOR DET
- ITEM NOT ILLUSTRATED

Page 10051-3
52-31-12 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
51 120A D5237190000260 . PLATE AND HOISTING POINT INSTL VFAPE3 001
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G,
001H, 001J, 001K, 001L
SEE 52-31-12-750 FOR DET
51 130A D5347530000061 . FAIRING INSTL-DOOR VFAPE3 001
used on 001A
SEE 52-31-12-760 FOR DET
51 130B D5347530000061 . FAIRING INSTL-DOOR VFAPE3 001
used on 001B, 001C, 001D, 001E, 001F, 001G, 001H,
001J, 001K, 001L
SEE 52-31-12-760 FOR DET
51 140A D5237110000063 . BUSHING INSTL-DOOR STRUCTURE VFAPE3 001
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G,
001H, 001J, 001K, 001L
SEE 52-31-12-770 FOR DET
51 - 150A NSA9117-10D . IDENTIFICATION PLATE VF5442 001
Optional Vendor Code FAPE3
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G
51 - 150B NSA9117-20D . PLATE-IDENTIFICATION VF5442 001
Optional Vendor Code FAPE3
used on 001H, 001J, 001K, 001L
51 160A D5237126600060 . FREEZING PROTECTION-DRAINAGE VFAPE3 001
used on 001A, 001B, 001C, 001D, 001E, 001F
SEE 52-31-12-78A FOR DET, POST SB 52-1088
51 160B D5237126600061 . FREEZING PROTECTION-DRAINAGE VFAPE3 001
used on 001G, 001H, 001J, 001K, 001L
SEE 52-31-12-78A FOR DET
51 - 161A D5237126600060 . FREEZING PROTECTION-DRAINAGE VFAPE3 001
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G,
001H, 001J, 001K, 001L
SEE 52-31-12-780 FOR DET, POST SB 52-1088
51 - 162A D5237126600060 . FREEZING PROTECTION-DRAINAGE VFAPE3 001
used on 001H, 001J, 001K
SEE 52-31-12-780 FOR DET, POST SB 52-1124
- ITEM NOT ILLUSTRATED

Page 10051-4
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@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

20 A
160
40

160 40

20
30

10

90
110 91
140

120

140 50

140

130
70
20

60
80

100

140
F_PL_523112_51_A_01_00

DOOR ASSY-CARGO COMPARTMENT,AFT


Figure 51A / FIGURE-52-31-12-950-851-A01

Page 10051A-0
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@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
51A - 001A D5237190002400 DOOR ASSY-CARGO COMPARTMENT,AFT VFAPE3 RF
51A - 001B D5237190002600 DOOR ASSY-CARGO COMPARTMENT,AFT VFAPE3 RF
51A - 001C D5237190003200 DOOR ASSY-CARGO COMPARTMENT,AFT VFAPE3 RF
51A - 001D D5237190003400 DOOR ASSY-CARGO COMPARTMENT,AFT VFAPE3 RF
51A - 001E D5237190002800 DOOR ASSY-CARGO COMPARTMENT,AFT VFAPE3 RF
51A - 001F D5237190003000 DOOR ASSY-CARGO COMPARTMENT,AFT VFAPE3 RF
51A - 001G D5237190003060 DOOR ASSY-CARGO COMPARTMENT,AFT VFAPE3 RF
51A 010A D5237105001860 . INSULATION AND DOOR SEAL INSTL VFAPE3 001
used on 001A, 001B, 001E, 001F
SEE 52-31-12-52B FOR DET
51A 010B D5237105003060 . INSULATION AND DOOR SEAL INSTL VFAPE3 001
used on 001C, 001D
SEE 52-31-12-52B FOR DET
51A 020A D5237105001661 . COVER-ACCESS AND STRAP INSTL- VFAPE3 001
BONDING
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G
SEE 52-31-12-53B FOR DET
51A 030A D5237110000265 . STRUCTURE INSTL-HINGE VFAPE3 001
used on 001A, 001B, 001C, 001E, 001F
SEE 52-31-12-540 FOR DET
51A 030B D5237110000266 . STRUCTURE INSTL-HINGE VFAPE3 001
used on 001D
SEE 52-31-12-540 FOR DET
51A 030C D5237110000267 . STRUCTURE INSTL-HINGE VFAPE3 001
used on 001G
SEE 52-31-12-540 FOR DET
51A 040A D5237110000262 . STRUCTURE-ACTUATOR FITTING VFAPE3 001
used on 001A, 001B, 001E, 001F
SEE 52-31-12-550 FOR DET
51A 040B D5237110000262 . STRUCTURE-ACTUATOR FITTING VFAPE3 001
used on 001C, 001D
SEE 52-31-12-550 FOR DET
51A 050A D5237130000460 . HANDLE MECHANISM INSTL VFAPE3 001
used on 001A
SEE 52-31-12-560 FOR DET
51A 050B D5237130000660 . HANDLE MECHANISM INSTL VFAPE3 001
used on 001B, 001C, 001D, 001E, 001F
SEE 52-31-12-560 FOR DET, POST SB 52-1039
51A 060A D5237148000063 . MECHANISM INSTL-INTERLOCK VFAPE3 001
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G
SEE 52-31-12-610 FOR DET
- ITEM NOT ILLUSTRATED

Page 10051A-1
52-31-12 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
51A 070A D5237140000299 . MECHANISM INSTL-LOCKING VFAPE3 001
used on 001A
SEE 52-31-12-630 FOR DET
51A 070B D5237140000499 . MECHANISM INSTL-LOCKING VFAPE3 001
used on 001B, 001C, 001D, 001E, 001F
SEE 52-31-12-630 FOR DET, POST SB 52-1039
51A 080A D5237160000661 . MECHANISM INSTL-VENT DOOR VFAPE3 001
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G
SEE 52-31-12-670 FOR DET
51A 090A D5237107000870 . DRIFT PIN AND TELEFLEX INSTL VFAPE3 001
used on 001A, 001B, 001F
SEE 52-31-12-70A FOR DET
51A 090B D5237107000870 . DRIFT PIN AND TELEFLEX INSTL VFAPE3 001
used on 001C, 001D, 001E
SEE 52-31-12-70A FOR DET
51A 091A D5237101900061 . DRIVE MECHANISM-DRIFT PIN VFAPE3 001
REPLACES ITEM 090
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G
SEE 52-31-12-70K FOR DET, POST SB 52-1087
51A 100A D5237150000262 . MECHANISM INSTL-SENSOR VFAPE3 001
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G
SEE 52-31-12-72A FOR DET
51A 110A D9289112200462 . ELECTRICAL EQUIPMENT INSTL-CARGO VFAPE3 001
DOOR
used on 001A
SEE 52-31-12-730 FOR DET
51A 110B D9289112200462 . ELECTRICAL EQUIPMENT INSTL-CARGO VFAPE3 001
DOOR
used on 001B, 001F
SEE 52-31-12-730 FOR DET
51A 110C D9289112200462 . ELECTRICAL EQUIPMENT INSTL-CARGO VFAPE3 001
DOOR
used on 001C, 001D
SEE 52-31-12-730 FOR DET
51A 110D D9289112200462 . ELECTRICAL EQUIPMENT INSTL-CARGO VFAPE3 001
DOOR
used on 001E
SEE 52-31-12-730 FOR DET
51A 120A D5237190000260 . PLATE AND HOISTING POINT INSTL VFAPE3 001
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G
SEE 52-31-12-750 FOR DET
- ITEM NOT ILLUSTRATED

Page 10051A-2
52-31-12 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
51A 130A D5347530000061 . FAIRING INSTL-DOOR VFAPE3 001
used on 001A, 001B
SEE 52-31-12-760 FOR DET
51A 130B D5347530000061 . FAIRING INSTL-DOOR VFAPE3 001
used on 001C, 001D
SEE 52-31-12-760 FOR DET
51A 130C D5347530000061 . FAIRING INSTL-DOOR VFAPE3 001
used on 001E, 001F
SEE 52-31-12-760 FOR DET
51A 140A D5237110000063 . BUSHING INSTL-DOOR STRUCTURE VFAPE3 001
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G
SEE 52-31-12-770 FOR DET
51A - 150A NSA9117-20D . PLATE-IDENTIFICATION VF5442 001
Optional Vendor Code FAPE3
used on 001A
51A - 150B NSA9117-23D . PLATE-IDENTIFICATION VF5442 001
Optional Vendor Code FAPE3
used on 001B, 001E, 001F
51A - 150C NSA9117-20 . PLATE-IDENTIFICATION VF5442 001
NSA9117-20E F5442
Optional Vendor Code FAPE3
used on 001C, 001D
51A 160A D5237126600061 . FREEZING PROTECTION-DRAINAGE VFAPE3 001
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G
SEE 52-31-12-78A FOR DET
51A - 161A D5237126600060 . FREEZING PROTECTION-DRAINAGE VFAPE3 001
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G
SEE 52-31-12-780 FOR DET, POST SB 52-1088
51A - 162A D5237126600060 . FREEZING PROTECTION-DRAINAGE VFAPE3 001
used on 001C, 001F
SEE 52-31-12-780 FOR DET, POST SB 52-1124
- ITEM NOT ILLUSTRATED

Page 10051A-3
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@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

20 A
150
40

150 40

20
30

10

90
110 91
130

120

130 50
130

70
20

60
80

100

130
F_PL_523112_51_H_01_00

DOOR ASSY-CARGO COMPARTMENT,AFT


Figure 51H / FIGURE-52-31-12-950-851-H01

Page 10051H-0
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@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
51H - 001A D5237190010200 DOOR ASSY-CARGO COMPARTMENT,AFT VFAPE3 RF
51H - 001B D5237190010400 DOOR ASSY-CARGO COMPARTMENT,AFT VFAPE3 RF
51H - 001C D5237190010600 DOOR ASSY-CARGO COMPARTMENT,AFT VFAPE3 RF
51H - 001D D5237190010800 DOOR ASSY-CARGO COMPARTMENT,AFT VFAPE3 RF
51H - 001E D5237190011000 DOOR ASSY-CARGO COMPARTMENT,AFT VFAPE3 RF
51H - 001F D5237190011200 DOOR ASSY-CARGO COMPARTMENT,AFT VFAPE3 RF
51H - 001G D5237190011400 DOOR ASSY-CARGO COMPARTMENT,AFT VFAPE3 RF
51H 010A D5237105001860 . INSULATION AND DOOR SEAL INSTL VFAPE3 001
used on 001A, 001B, 001C, 001D, 001E
SEE 52-31-12-52B FOR DET
51H 010B D5237105003060 . INSULATION AND DOOR SEAL INSTL VFAPE3 001
used on 001F, 001G
SEE 52-31-12-52B FOR DET
51H 020A D5237105000265 . COVER-ACCESS AND STRAP INSTL- VFAPE3 001
BONDING
used on 001A, 001B
SEE 52-31-12-53B FOR DET
51H 020B D5237105001661 . COVER-ACCESS AND STRAP INSTL- VFAPE3 001
BONDING
used on 001C, 001D, 001E, 001F, 001G
SEE 52-31-12-53B FOR DET
51H 030A D5237110000265 . STRUCTURE INSTL-HINGE VFAPE3 001
used on 001A, 001B, 001C, 001D, 001E, 001F
SEE 52-31-12-540 FOR DET
51H 030B D5237110000266 . STRUCTURE INSTL-HINGE VFAPE3 001
used on 001G
SEE 52-31-12-540 FOR DET
51H 040A D5237110000262 . STRUCTURE-ACTUATOR FITTING VFAPE3 001
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G
SEE 52-31-12-550 FOR DET
51H 050A D5237130000460 . HANDLE MECHANISM INSTL VFAPE3 001
used on 001A, 001B
SEE 52-31-12-560 FOR DET
51H 050B D5237130000660 . HANDLE MECHANISM INSTL VFAPE3 001
used on 001C, 001D, 001E, 001F, 001G
SEE 52-31-12-560 FOR DET, POST SB 52-1039
51H 060A D5237148000063 . MECHANISM INSTL-INTERLOCK VFAPE3 001
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G
SEE 52-31-12-610 FOR DET
- ITEM NOT ILLUSTRATED

Page 10051H-1
52-31-12 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
51H 070A D5237140000299 . MECHANISM INSTL-LOCKING VFAPE3 001
used on 001A, 001B, 001C
SEE 52-31-12-630 FOR DET
51H 070B D5237140000499 . MECHANISM INSTL-LOCKING VFAPE3 001
used on 001D, 001F, 001G
SEE 52-31-12-630 FOR DET, POST SB 52-1039
51H 080A D5237160000661 . MECHANISM INSTL-VENT DOOR VFAPE3 001
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G
SEE 52-31-12-670 FOR DET
51H 090A D5237107000870 . DRIFT PIN AND TELEFLEX INSTL VFAPE3 001
used on 001A, 001B, 001C, 001E
SEE 52-31-12-70A FOR DET
51H 090B D5237107000870 . DRIFT PIN AND TELEFLEX INSTL VFAPE3 001
used on 001D, 001F, 001G
SEE 52-31-12-70A FOR DET
51H 091A D5237101900061 . DRIVE MECHANISM-DRIFT PIN VFAPE3 001
REPLACES ITEM 090
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G
SEE 52-31-12-70K FOR DET, POST SB 52-1087
51H 100A D5237150000262 . MECHANISM INSTL-SENSOR VFAPE3 001
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G
SEE 52-31-12-72A FOR DET
51H 110A D9289112200462 . ELECTRICAL EQUIPMENT INSTL-CARGO VFAPE3 001
DOOR
used on 001A, 001B, 001C, 001E
SEE 52-31-12-730 FOR DET
51H 110B D9289112200462 . ELECTRICAL EQUIPMENT INSTL-CARGO VFAPE3 001
DOOR
used on 001D, 001F, 001G
SEE 52-31-12-730 FOR DET
51H 120A D5237190000260 . PLATE AND HOISTING POINT INSTL VFAPE3 001
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G
SEE 52-31-12-750 FOR DET
51H 130A D5237110000063 . BUSHING INSTL-DOOR STRUCTURE VFAPE3 001
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G
SEE 52-31-12-770 FOR DET
51H - 140A NSA9117-20D . PLATE-IDENTIFICATION VF5442 001
Optional Vendor Code FAPE3
used on 001A, 001B
51H - 140B NSA9117-23D . PLATE-IDENTIFICATION VF5442 001
Optional Vendor Code FAPE3
used on 001C, 001D, 001E
- ITEM NOT ILLUSTRATED

Page 10051H-2
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@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
51H - 140C NSA9117-20 . PLATE-IDENTIFICATION VF5442 001
NSA9117-20E F5442
Optional Vendor Code FAPE3
used on 001F, 001G
51H 150A D5237126600061 . FREEZING PROTECTION-DRAINAGE VFAPE3 001
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G
SEE 52-31-12-78A FOR DET
51H - 151A D5237126600060 . FREEZING PROTECTION-DRAINAGE VFAPE3 001
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G
SEE 52-31-12-780 FOR DET, POST SB 52-1088
51H - 152A D5237126600060 . FREEZING PROTECTION-DRAINAGE VFAPE3 001
used on 001D, 001E, 001F, 001G
SEE 52-31-12-780 FOR DET, POST SB 52-1124
- ITEM NOT ILLUSTRATED

Page 10051H-3
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COMPONENT MAINTENANCE MANUAL
D5237100000000

B
210
A 230 220

240

B
10

160
140 170 150

100 180
110 90
80

120

200 190
205
130
30
70

50 60
40
20

F_PL_523112_52_0_01_00

INSULATION AND DOOR SEAL INSTL


Figure 52 / FIGURE-52-31-12-950-852-01

Page 10052-0
52-31-12 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
52 - 001A D5237105000261 INSULATION AND DOOR SEAL INSTL VFAPE3 RF
used on 010A (523112510)
SEE 52-31-12-510 FOR NHA
52 010A D2587115000299 . LINING AND INSULATION (NP) 001
used on 001A
52 020A D2587115900000 .. LINING ASSY VFAPE3 001
used on 001A
REFER TO SIL 25-135 ((FAR 25-856))
52 030A D2587115500000 ... LINING-FIRE PROTECTION VFAPE3 001
used on 020A
52 040A NSA55144-001 ... WASHER-LOCK VF5442 005
OPT TO 1127722 60119
OPT TO 2600SW K1678
Optional Vendor Code 04795, 71286, C5543, C5729,
D0680
used on 020A
52 050A NAS1149C0532R ... WASHER V80205 005
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 020A
52 060A NSA55131-007 ... STUD VF5442 005
OPT TO 2700-7S K1678
OPT TO J710-7N F9211
Optional Vendor Code 04795, C5543, C5729
used on 020A
52 070A D2587115100200 ... BLANKET-INSULATION VFAPE3 001
Optional Vendor Code 1NVY1
used on 020A
REFER TO SIL 25-135 ((FAR 25-856))
52 080A D2587116100000 .. LINING ASSY VFAPE3 001
used on 001A
REFER TO SIL 25-135 ((FAR 25-856))
52 090A D2587115700000 ... LINING-FIRE PROTECTION VFAPE3 001
used on 080A
52 100A NSA55144-001 ... WASHER-LOCK VF5442 006
OPT TO 1127722 60119
OPT TO 2600SW K1678
Optional Vendor Code 04795, 71286, C5543, C5729,
D0680
used on 080A
- ITEM NOT ILLUSTRATED

Page 10052-1
52-31-12 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
52 110A NAS1149C0532R ... WASHER V80205 006
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 080A
52 120A NSA55131-007 ... STUD VF5442 006
OPT TO 2700-7S K1678
OPT TO J710-7N F9211
Optional Vendor Code 04795, C5543, C5729
used on 080A
52 130A D2587115100600 ... BLANKET-INSULATION VFAPE3 001
Optional Vendor Code 1NVY1
used on 080A
REFER TO SIL 25-135 ((FAR 25-856))
52 140A D2587116000000 .. LINING ASSY VFAPE3 001
used on 001A
REFER TO SIL 25-135 ((FAR 25-856))
52 150A D2587115600000 ... LINING-FIRE PROTECTION VFAPE3 001
used on 140A
52 160A NSA55144-001 ... WASHER-LOCK VF5442 005
OPT TO 1127722 60119
OPT TO 2600SW K1678
Optional Vendor Code 04795, 71286, C5543, C5729,
D0680
used on 140A
52 170A NAS1149C0532R ... WASHER V80205 005
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 140A
52 180A NSA55131-007 ... STUD VF5442 005
OPT TO 2700-7S K1678
OPT TO J710-7N F9211
Optional Vendor Code 04795, C5543, C5729
used on 140A
52 190A D2587115100400 ... BLANKET-INSULATION VFAPE3 001
Optional Vendor Code 1NVY1
used on 140A
REFER TO SIL 25-135 ((FAR 25-856))
52 200A D5237106020000 . SEAL-DOOR VFAPE3 001
used on 001A
52 205A D5237126520200 . SEAL-DOOR VFAPE3 001
used on 001A
POST SB 52-1088
- ITEM NOT ILLUSTRATED

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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
52 210A NAS1100E3-10 . SCREW V80205 004
Optional Vendor Code F0188, F7411, K8753
used on 001A
52 220A NAS1149C0332R . WASHER V80205 004
Optional Vendor Code 04795, 5N982, 60996, 8K160,
C5543, C5729
used on 001A
52 230A D2587115820400 . SPACER VFAPE3 004
used on 001A
52 240A D2587116500000 . COVER VFAPE3 001
used on 001A
REFER TO SIL 25-135 ((FAR 25-856))
- ITEM NOT ILLUSTRATED

Page 10052-3
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D5237100000000

120
130
140
125
70 150
80 160
90
75

100
110

25
170
175 50
60
20

30
40
10

F_PL_523112_52_A_01_00

INSULATION AND DOOR SEAL INSTL


Figure 52A / FIGURE-52-31-12-950-852-A01

Page 10052A-0
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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
52A - 001A D5237105000461 INSULATION AND DOOR SEAL INSTL VFAPE3 RF
CHANGE OF INSULATION
used on 010B (523112510)
SEE 52-31-12-510 FOR NHA
52A - 001B D5237105000661 INSULATION AND DOOR SEAL INSTL VFAPE3 RF
used on 010C (523112510)
SEE 52-31-12-510 FOR NHA
52A - 001C D5237105000861 INSULATION AND DOOR SEAL INSTL VFAPE3 RF
used on 010D (523112510)
SEE 52-31-12-510 FOR NHA
52A 010A D2587115000499 . LINING AND INSULATION (NP) 001
used on 001A
52A 010B D2587115000699 . LINING AND INSULATION (NP) 001
used on 001B
52A 010C D2587115000899 . LINING AND INSULATION (NP) 001
used on 001C
52A 020A D2587115900200 .. LINING ASSY VFAPE3 001
used on 001A, 001B
REFER TO SIL 25-135 ((FAR 25-856))
52A 020B D2587115900400 .. LINING ASSY VFAPE3 001
used on 001A, 001B, 001C
REFER TO SIL 25-135 ((FAR 25-856))
52A 020C D2587115900600 .. LINING ASSY VFAPE3 001
used on 001B, 001C
REFER TO SIL 25-135 ((FAR 25-856))
52A 025A D2587115500000 ... LINING-FIRE PROTECTION VFAPE3 001
used on 020A
52A 025B D2587115500200 ... LINING-FIRE PROTECTION VFAPE3 001
used on 020B
52A 025C D2587115500400 ... LINING-FIRE PROTECTION VFAPE3 001
used on 020C
52A 030A NSA55144-001 ... WASHER-LOCK VF5442 004
OPT TO 1127722 60119
OPT TO 2600SW K1678
Optional Vendor Code 04795, 71286, C5543, C5729,
D0680
used on 020A, 020B, 020C
52A 040A NAS1149C0532R ... WASHER V80205 004
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
- ITEM NOT ILLUSTRATED

Page 10052A-1
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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
used on 020A, 020B, 020C
52A 050A NSA55131-007 ... STUD VF5442 004
OPT TO 2700-7S K1678
OPT TO J710-7N F9211
Optional Vendor Code 04795, C5543, C5729
used on 020A, 020B, 020C
52A 060A D2587115820200 ... SPACER VFAPE3 004
used on 020A, 020B, 020C
52A 070A D2587116100000 .. LINING ASSY VFAPE3 001
used on 001A, 001B
REFER TO SIL 25-135 ((FAR 25-856))
52A 070B D2587116100200 .. LINING ASSY VFAPE3 001
used on 001A, 001B, 001C
REFER TO SIL 25-135 ((FAR 25-856))
52A 070C D2587116100400 .. LINING ASSY VFAPE3 001
used on 001B, 001C
REFER TO SIL 25-135 ((FAR 25-856))
52A 075A D2587115700000 ... LINING-FIRE PROTECTION VFAPE3 001
used on 070A
52A 075B D2587115700200 ... LINING-FIRE PROTECTION VFAPE3 001
used on 070B
52A 075C D2587115700400 ... LINING-FIRE PROTECTION VFAPE3 001
used on 070C
52A 080A NSA55144-001 ... WASHER-LOCK VF5442 006
OPT TO 1127722 60119
OPT TO 2600SW K1678
Optional Vendor Code 04795, 71286, C5543, C5729,
D0680
used on 070A, 070B, 070C
52A 090A NAS1149C0532R ... WASHER V80205 006
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 070A, 070B, 070C
52A 100A NSA55131-007 ... STUD VF5442 006
OPT TO 2700-7S K1678
OPT TO J710-7N F9211
Optional Vendor Code 04795, C5543, C5729
used on 070A, 070B, 070C
52A 110A D2587115820200 ... SPACER VFAPE3 006
used on 070A, 070B, 070C
- ITEM NOT ILLUSTRATED

Page 10052A-2
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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
52A 120A D2587116000200 .. LINING ASSY VFAPE3 001
used on 001A, 001B, 001C
REFER TO SIL 25-135 ((FAR 25-856))
52A 120B D2587116000400 .. LINING ASSY VFAPE3 001
used on 001A, 001B, 001C
REFER TO SIL 25-135 ((FAR 25-856))
52A 125A D2587115600000 ... LINING-FIRE PROTECTION VFAPE3 001
used on 120A
52A 125B D2587115600200 ... LINING-FIRE PROTECTION VFAPE3 001
used on 120B
52A 130A NSA55144-001 ... WASHER-LOCK VF5442 004
OPT TO 1127722 60119
OPT TO 2600SW K1678
Optional Vendor Code 04795, 71286, C5543, C5729,
D0680
used on 120A, 120B
52A 140A NAS1149C0532R ... WASHER V80205 004
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 120A, 120B
52A 150A NSA55131-007 ... STUD VF5442 004
OPT TO 2700-7S K1678
OPT TO J710-7N F9211
Optional Vendor Code 04795, C5543, C5729
used on 120A, 120B
52A 160A D2587115820200 ... SPACER VFAPE3 004
used on 120A, 120B
52A 170A D5237106020000 . SEAL-DOOR VFAPE3 001
used on 001A, 001B, 001C
52A 175A D5237126520200 . SEAL-DOOR VFAPE3 001
used on 001A, 001B, 001C
POST SB 52-1088
- ITEM NOT ILLUSTRATED

Page 10052A-3
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D5237100000000

B
190
210 200

220

B
90
70

60 10
100
80
50

40
180
185
20

30

C
110
C D D
160

170
140 C
150 D

F_PL_523112_52_B_01_00

INSULATION AND DOOR SEAL INSTL


Figure 52B / FIGURE-52-31-12-950-852-B01

Page 10052B-0
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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
52B - 001A D5237105001860 INSULATION AND DOOR SEAL INSTL VFAPE3 RF
used on 010E (523112510), 010A (52311251A), 010A
(52311251H)
SEE 52-31-12-510 FOR NHA, SEE 52-31-12-51A FOR
NHA, SEE 52-31-12-51H FOR NHA
52B - 001B D5237105003060 INSULATION AND DOOR SEAL INSTL VFAPE3 RF
used on 010B (52311251H)
SEE 52-31-12-51H FOR NHA
52B - 001C D5237105003060 INSULATION AND DOOR SEAL INSTL VFAPE3 RF
used on 010B (52311251A)
SEE 52-31-12-51A FOR NHA
52B 010A D2587117100099 . LINING ASSY-FIRE PROTECTION (NP) 001
used on 001A
52B 010B D2587117100299 . LINING ASSY-FIRE PROTECTION (NP) 001
used on 001B, 001C
52B 020A D2587117200000 .. LINING-FIRE PROTECTION VFAPE3 001
used on 001A, 001B, 001C
52B 020B D2587117200200 .. LINING-FIRE PROTECTION VFAPE3 001
used on 001A, 001B, 001C
52B 030A D2587117321400 .. BLANKET-INSULATION VFAPE3 018
Optional Vendor Code 1NVY1
used on 001A
REFER TO SIL 25-135 ((FAR 25-856))
52B 030B D2587117323000 .. BLANKET-INSULATION VFAPE3 018
Optional Vendor Code 1NVY1
used on 001B, 001C
REFER TO SIL 25-135 ((FAR 25-856))
52B 040A D2587117320000 .. BLANKET-INSULATION VFAPE3 001
Optional Vendor Code 1NVY1
used on 001A
REFER TO SIL 25-135 ((FAR 25-856))
52B 040B D2587117321600 .. BLANKET-INSULATION VFAPE3 001
Optional Vendor Code 1NVY1
used on 001B, 001C
REFER TO SIL 25-135 ((FAR 25-856))
52B 050A D2587117320200 .. BLANKET-INSULATION VFAPE3 001
Optional Vendor Code 1NVY1
used on 001A
REFER TO SIL 25-135 ((FAR 25-856))
- ITEM NOT ILLUSTRATED

Page 10052B-1
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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
52B 050B D2587117321800 .. BLANKET-INSULATION VFAPE3 001
Optional Vendor Code 1NVY1
used on 001B, 001C
REFER TO SIL 25-135 ((FAR 25-856))
52B 060A D2587117320400 .. BLANKET-INSULATION VFAPE3 001
Optional Vendor Code 1NVY1
used on 001A
REFER TO SIL 25-135 ((FAR 25-856))
52B 060B D2587117322000 .. BLANKET-INSULATION VFAPE3 001
Optional Vendor Code 1NVY1
used on 001B, 001C
REFER TO SIL 25-135 ((FAR 25-856))
52B 070A D2587117320600 .. BLANKET-INSULATION VFAPE3 001
Optional Vendor Code 1NVY1
used on 001A
REFER TO SIL 25-135 ((FAR 25-856))
52B 070B D2587117322200 .. BLANKET-INSULATION VFAPE3 001
Optional Vendor Code 1NVY1
used on 001B, 001C
REFER TO SIL 25-135 ((FAR 25-856))
52B 080A D2587117320800 .. BLANKET-INSULATION VFAPE3 001
Optional Vendor Code 1NVY1
used on 001A
REFER TO SIL 25-135 ((FAR 25-856))
52B 080B D2587117322400 .. BLANKET-INSULATION VFAPE3 001
Optional Vendor Code 1NVY1
used on 001B, 001C
REFER TO SIL 25-135 ((FAR 25-856))
52B 090A D2587117321000 .. BLANKET-INSULATION VFAPE3 001
Optional Vendor Code 1NVY1
used on 001A
REFER TO SIL 25-135 ((FAR 25-856))
52B 090B D2587117322600 .. BLANKET-INSULATION VFAPE3 001
Optional Vendor Code 1NVY1
used on 001B, 001C
REFER TO SIL 25-135 ((FAR 25-856))
52B 100A D2587117321200 .. BLANKET-INSULATION VFAPE3 001
Optional Vendor Code 1NVY1
used on 001A
REFER TO SIL 25-135 ((FAR 25-856))
- ITEM NOT ILLUSTRATED

Page 10052B-2
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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
52B 100B D2587117322800 .. BLANKET-INSULATION VFAPE3 001
Optional Vendor Code 1NVY1
used on 001B, 001C
REFER TO SIL 25-135 ((FAR 25-856))
52B 110A D2587115820200 .. SPACER VFAPE3 014
used on 001A, 001B, 001C
52B - 120A 501C71-30 .. TAPE-ADHESIVE VF2538 AR
USE AS REQUIRED, LENGHT 1900 MM
used on 001A, 001B, 001C
52B - 130A NSA939510AN . STRIP-PROTECTIVE VF5442 AR
USE AS REQUIRED, DETERMINE LENGTH ON
INSTALLATION
OPT TO G51NA F3341
Optional Vendor Code C5543, F3341
used on 001A, 001B
52B 140A NSA55131-007 .. STUD VF5442 013
OPT TO 2700-7S K1678
OPT TO J710-7N F9211
Optional Vendor Code 04795, C5543, C5729
used on 130A
52B 150A NSA55131-005 .. STUD VF5442 001
OPT TO 2700-5S K1678
OPT TO J710-5N F9211
Optional Vendor Code 04795, C5543, C5729
used on 130A
52B 160A NSA55144-001 .. WASHER-LOCK VF5442 014
OPT TO 1127722 60119
OPT TO 2600SW K1678
Optional Vendor Code 04795, 71286, C5543, C5729,
D0680
used on 130A
52B 170A NAS1149C0532R .. WASHER V80205 014
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 130A
52B 180A D5237106020000 . SEAL-DOOR VFAPE3 001
used on 001A, 001B, 001C
52B 185A D5237126520200 . SEAL-DOOR VFAPE3 001
used on 001A, 001B, 001C
POST SB 52-1088
52B 190A NAS1100E3-10 . SCREW V80205 004
Optional Vendor Code F0188, F7411, K8753
- ITEM NOT ILLUSTRATED

Page 10052B-3
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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
used on 001A, 001B, 001C
52B 200A NAS1149C0332R . WASHER V80205 004
Optional Vendor Code 04795, 5N982, 60996, 8K160,
C5543, C5729
used on 001A, 001B, 001C
52B 210A D2587115820400 . SPACER VFAPE3 004
used on 001A, 001B, 001C
52B 220A D2587116500000 . COVER VFAPE3 001
used on 001A, 001B, 001C
REFER TO SIL 25-135 ((FAR 25-856))
- ITEM NOT ILLUSTRATED

Page 10052B-4
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D5237100000000

F_PL_523112_53_0_01_00

COVER-ACCESS AND STRAP INSTL-BONDING


Figure 53 / FIGURE-52-31-12-950-853-01

Page 10053-0
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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
53 - 001A D5237105000262 COVER-ACCESS AND STRAP INSTL- VFAPE3 RF
BONDING
used on 020A (523112510)
SEE 52-31-12-510 FOR NHA
53 010A D5237190700000 . COVER ASSY-ACCESS VFAPE3 001
used on 001A
53 020A NSA55137-107 .. STUD VF5442 010
OPT TO 4002-7 D0680
Optional Vendor Code 04795, 71286, C5543, C5729
used on 010A
53 030A NSA55131-005 .. STUD VF5442 007
OPT TO 2700-5S K1678
OPT TO J710-5N F9211
Optional Vendor Code 04795, C5543, C5729
used on 010A
53 040A NSA55131-004 .. STUD VF5442 009
OPT TO 2700-4S K1678
OPT TO J710-4N F9211
Optional Vendor Code 04795, C5543, C5729
used on 010A
53 050A NSA55131-007 .. STUD VF5442 002
OPT TO 2700-7S K1678
OPT TO J710-7N F9211
Optional Vendor Code 04795, C5543, C5729
used on 010A
53 060A NSA55146-10 .. RING VF5442 010
OPT TO 40G23-10 71286
Optional Vendor Code 04795, D0680
used on 010A
53 070A NSA55147-001 .. RING-SNAP VF5442 010
OPT TO 40G42-1-1AA D0680
OPT TO R4TS 71286
Optional Vendor Code 04795, C5543, C5729
used on 010A
53 080A NSA55144-001 .. WASHER-LOCK VF5442 018
OPT TO 1127722 60119
OPT TO 2600SW K1678
Optional Vendor Code 04795, 71286, C5543, C5729,
D0680
used on 010A
53 100A D5237263500000 . STRAP-BONDING VFAPE3 002
used on 001A
- ITEM NOT ILLUSTRATED

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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
53 110A NAS6703-2 . BOLT V80205 002
Optional Vendor Code 04795, 06329, 32664, 60996,
8K160, C5543, C5729, K8753
used on 001A
53 120A NAS1149C0332R . WASHER V80205 004
Optional Vendor Code 04795, 5N982, 60996, 8K160,
C5543, C5729
used on 001A
- ITEM NOT ILLUSTRATED

Page 10053-2
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D5237100000000

F_PL_523112_53_A_01_00

COVER-ACCESS AND STRAP INSTL-BONDING


Figure 53A / FIGURE-52-31-12-950-853-A01

Page 10053A-0
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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
53A - 001A D5237105000264 COVER-ACCESS AND STRAP INSTL- VFAPE3 RF
BONDING
used on 020B (523112510)
SEE 52-31-12-510 FOR NHA
53A 010A D5237110700400 . COVER ASSY-ACCESS VFAPE3 001
used on 001A
53A 020A NSA55131-005 .. STUD VF5442 009
OPT TO 2700-5S K1678
OPT TO J710-5N F9211
Optional Vendor Code 04795, C5543, C5729
used on 010A
53A 040A NSA55131-004 .. STUD VF5442 013
OPT TO 2700-4S K1678
OPT TO J710-4N F9211
Optional Vendor Code 04795, C5543, C5729
used on 010A
53A 050A NSA55131-007 .. STUD VF5442 002
OPT TO 2700-7S K1678
OPT TO J710-7N F9211
Optional Vendor Code 04795, C5543, C5729
used on 010A
53A 060A NSA55144-001 .. WASHER-LOCK VF5442 024
OPT TO 1127722 60119
OPT TO 2600SW K1678
Optional Vendor Code 04795, 71286, C5543, C5729,
D0680
used on 010A
53A 070A D5237263500200 . STRAP-BONDING VFAPE3 002
used on 001A
53A 080A NAS6703-2 . BOLT V80205 002
Optional Vendor Code 04795, 06329, 32664, 60996,
8K160, C5543, C5729, K8753
used on 001A
53A 090A NAS1149C0332R . WASHER V80205 004
Optional Vendor Code 04795, 5N982, 60996, 8K160,
C5543, C5729
used on 001A
- ITEM NOT ILLUSTRATED

Page 10053A-1
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D5237100000000

A
A

D
D
C

C
B
E
D 120
C C 140 121

10 130
140
F E

90 80
170 160

F 100
180

70
150

C TO E 60

20 C
40 D
50 E

F_PL_523112_53_B_01_00

COVER-ACCESS AND STRAP INSTL-BONDING


Figure 53B / FIGURE-52-31-12-950-853-B01

Page 10053B-0
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@AIRBUS
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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
53B - 001A D5237105000265 COVER-ACCESS AND STRAP INSTL- VFAPE3 RF
BONDING
used on 020C (523112510), 020A (52311251H)
SEE 52-31-12-510 FOR NHA, SEE 52-31-12-51H FOR
NHA
53B - 001B D5237105001661 COVER-ACCESS AND STRAP INSTL- VFAPE3 RF
BONDING
used on 020A (52311251A), 020B (52311251H)
SEE 52-31-12-51A FOR NHA, SEE 52-31-12-51H
FOR NHA
53B - 001C D5237105000264 COVER-ACCESS AND STRAP INSTL- VFAPE3 RF
BONDING
used on 025A (523112510)
SEE 52-31-12-510 FOR NHA
53B 010A D5237110700600 . COVER ASSY-ACCESS VFAPE3 001
used on 001A, 001B, 001C
53B 010B D5237110700800 . COVER ASSY-ACCESS VFAPE3 001
used on 001A, 001B
53B 010C D5237110700400 . COVER ASSY-ACCESS VFAPE3 001
used on 001C
POST SB 52-1104
53B 020A NSA55131-005 .. STUD VF5442 009
OPT TO 2700-5S K1678
OPT TO J710-5N F9211
Optional Vendor Code 04795, C5543, C5729
used on 010A, 010B, 010C
53B 040A NSA55131-004 .. STUD VF5442 013
OPT TO 2700-4S K1678
OPT TO J710-4N F9211
Optional Vendor Code 04795, C5543, C5729
used on 010A, 010B, 010C
53B 050A NSA55131-007 .. STUD VF5442 002
OPT TO 2700-7S K1678
OPT TO J710-7N F9211
Optional Vendor Code 04795, C5543, C5729
used on 010A, 010B, 010C
53B 060A NSA55144-001 .. WASHER-LOCK VF5442 024
OPT TO 1127722 60119
OPT TO 2600SW K1678
Optional Vendor Code 04795, 71286, C5543, C5729,
D0680
- ITEM NOT ILLUSTRATED

Page 10053B-1
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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
used on 010A, 010B, 010C
53B 070A NAS1102-06-6 .. SCREW V80205 012
Optional Vendor Code 04795, C5543, C5729, F0188,
K8753
used on 010A, 010B
53B 080A MS21042-06 .. NUT V96906 012
OPT TO H14L06CW 75237
OPT TO PLH3506 F0224
OPT TO RH30X06 52828
OPT TO T98S440CPF 11815
Optional Vendor Code 04795, 60119, C5543, C5729
used on 010A, 010B
53B 090A D5237124220000 .. SHEET VFAPE3 006
used on 010A, 010B
53B 100A D5237124120200 .. GLASS-SIGHT VFAPE3 006
used on 010A, 010B
53B 120A D5237263500200 . STRAP-BONDING VFAPE3 002
used on 001A, 001B, 001C
53B 121A D5237263500400 . STRAP-BONDING VFAPE3 002
used on 001B
53B 130A NAS6703-2 . BOLT V80205 002
Optional Vendor Code 04795, 06329, 32664, 60996,
8K160, C5543, C5729, K8753
used on 001A, 001B, 001C
53B 140A NAS1149C0332R . WASHER V80205 004
Optional Vendor Code 04795, 5N982, 60996, 8K160,
C5543, C5729
used on 001A, 001B, 001C
53B 150A NAS1102-06-6 . SCREW V80205 012
Optional Vendor Code 04795, C5543, C5729, F0188,
K8753
used on 001C
POST SB 52-1104
53B 160A MS21042-06 . NUT V96906 012
OPT TO H14L06CW 75237
OPT TO PLH3506 F0224
OPT TO RH30X06 52828
OPT TO T98S440CPF 11815
Optional Vendor Code 04795, 60119, C5543, C5729
used on 001C
POST SB 52-1104
- ITEM NOT ILLUSTRATED

Page 10053B-2
52-31-12 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
53B 170A D5237124220000 . SHEET VFAPE3 006
used on 001C
POST SB 52-1104
53B 180A D5237124120200 . GLASS-SIGHT VFAPE3 006
used on 001C
POST SB 52-1104
- ITEM NOT ILLUSTRATED

Page 10053B-3
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@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

220
E 230
D 260
C A 190
220
B
A 160
130

100
200
90
210
240
260 240
250
250
10 200
210
120
240
110 250
190 270

E 260 120 B 310 300


360
270
190
220 320 240
220
250
220 30
20 230 170
190 290
330
240 340
160 250 350
230 50
200
240 210 40 140
250
240 290
200 130 250 330
210 240 340
270 250 350
240
D 220 C 250
190 270
190 310
240 73
250 1 70 76 1
190 300
170 320 360 240
230 200 220 250
210
2 70 290
190
330
50 180 340
40 200 350
140 200 60 80
210
210

240 200
250 230 210
NOTE: 290
330
1 INSTALLED 200
150 210
2 INSTALLED 240
250
F_PL_523112_54_0_01_02

STRUCTURE INSTL-HINGE
Figure 54 / FIGURE-52-31-12-950-854-01

Page 10054-0
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@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
54 - 001A D5237110000261 STRUCTURE INSTL-HINGE VFAPE3 RF
used on 030A (523112510)
SEE 52-31-12-510 FOR NHA
54 - 001B D5237110000265 STRUCTURE INSTL-HINGE VFAPE3 RF
used on 030B (523112510), 030A (52311251A), 030A
(52311251H)
SEE 52-31-12-510 FOR NHA, SEE 52-31-12-51A FOR
NHA, SEE 52-31-12-51H FOR NHA
54 - 001C D5237110000266 STRUCTURE INSTL-HINGE VFAPE3 RF
used on 030B (52311251A), 030B (52311251H)
SEE 52-31-12-51A FOR NHA, SEE 52-31-12-51H
FOR NHA
54 - 001D D5237110000267 STRUCTURE INSTL-HINGE VFAPE3 RF
used on 030C (52311251A)
SEE 52-31-12-51A FOR NHA
54 010A D5237114720300 . FITTING-END VFAPE3 001
used on 001A
54 010B D5237114720500 . FITTING-END VFAPE3 001
used on 001B, 001C
54 020A D5237114000800 . HINGE ASSY VFAPE3 001
POST PRODUCTION IMPROVEMENT, RPLD BY
D5237114001400
used on 001A, 001B, 001C, 001D
54 030A D5237113820200 .. BUSHING VFAPE3 005
POST PRODUCTION IMPROVEMENT, RPLD BY
D5237113820600
used on 020A
54 040A D5237114000600 . HINGE ASSY VFAPE3 002
POST PRODUCTION IMPROVEMENT, RPLD BY
D5237114001600
used on 001A, 001B, 001C, 001D
54 050A D5237113820200 .. BUSHING VFAPE3 014
RPLD BY D5237113820600, POST PRODUCTION
IMPROVEMENT
used on 040A
54 060A D5237113500200 . HINGE ASSY-MID VFAPE3 001
used on 001A, 001B
54 060B D5237113500600 . HINGE ASSY-MID VFAPE3 001
POST PRODUCTION IMPROVEMENT, RPLD BY
D5237113500800
used on 001C
- ITEM NOT ILLUSTRATED

Page 10054-1
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COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
54 070A D5237113720200 .. BUSHING-SHOULDERED VFAPE3 010
POST PRODUCTION IMPROVEMENT, RPLD BY
D5237113720600
used on 060A, 060B
54 073A D5237113820200 .. BUSHING VFAPE3 001
RPLD BY D5237113820600, POST PRODUCTION
IMPROVEMENT
used on 060A
54 076A D5237113720200 .. BUSHING-SHOULDERED VFAPE3 001
POST PRODUCTION IMPROVEMENT, RPLD BY
D5237113720600
used on 060B
54 080A D5237113820200 .. BUSHING VFAPE3 003
POST PRODUCTION IMPROVEMENT, RPLD BY
D5237113820600
used on 060A, 060B
54 090A D5237114000900 . HINGE ASSY VFAPE3 001
RPLD BY D5237114001500, POST PRODUCTION
IMPROVEMENT
used on 001A, 001B, 001C, 001D
54 100A D5237113820200 .. BUSHING VFAPE3 005
POST PRODUCTION IMPROVEMENT, RPLD BY
D5237113820600
used on 090A
54 110A D5237114720200 . FITTING-END VFAPE3 001
used on 001A
54 110B D5237114720400 . FITTING-END VFAPE3 001
used on 001B, 001C
54 120A D5237120220000 . SHIM VFAPE3 001
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D
54 - 121A D5237120220200 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D
54 - 122A D5237120220400 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D
54 - 123A D5237120220600 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D
54 - 124A D5237120220800 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
- ITEM NOT ILLUSTRATED

Page 10054-2
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COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
used on 001A, 001B, 001C, 001D
54 - 125A D5237120221000 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D
54 130A D5237120320000 . SHIM VFAPE3 001
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D
54 - 131A D5237120320200 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D
54 - 132A D5237120320400 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D
54 - 133A D5237120320600 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D
54 - 134A D5237120320800 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D
54 - 135A D5237120321000 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D
54 - 136A D5237120330000 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D
54 - 137A D5237120330200 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D
54 - 138A D5237120330400 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D
54 140A D5237120321200 . SHIM VFAPE3 001
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D
54 - 141A D5237120321400 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D
54 - 142A D5237120321600 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D
- ITEM NOT ILLUSTRATED

Page 10054-3
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@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
54 - 143A D5237120321800 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D
54 - 144A D5237120322000 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D
54 - 145A D5237120322200 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D
54 - 146A D5237120330600 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D
54 - 147A D5237120330800 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D
54 - 148A D5237120331000 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D
54 150A D5237120322400 . SHIM VFAPE3 001
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D
54 - 151A D5237120322600 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D
54 - 152A D5237120322800 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D
54 - 153A D5237120323000 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D
54 - 154A D5237120323200 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D
54 - 155A D5237120323400 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D
54 - 156A D5237120331200 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D
54 - 157A D5237120331400 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
- ITEM NOT ILLUSTRATED

Page 10054-4
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@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
used on 001A, 001B, 001C, 001D
54 - 158A D5237120331600 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D
54 160A D5237120323600 . SHIM VFAPE3 001
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D
54 - 161A D5237120323800 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D
54 - 162A D5237120324000 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D
54 - 163A D5237120324200 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D
54 - 164A D5237120324400 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D
54 - 165A D5237120324600 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D
54 - 166A D5237120331800 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D
54 - 167A D5237120332000 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D
54 - 168A D5237120332200 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D
54 170A D5237120324800 . SHIM VFAPE3 001
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D
54 - 171A D5237120325000 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D
54 - 172A D5237120325200 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D
- ITEM NOT ILLUSTRATED

Page 10054-5
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@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
54 - 173A D5237120325400 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D
54 - 174A D5237120325600 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D
54 - 175A D5237120325800 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D
54 - 176A D5237120332400 . SHIM VFAPE3 AR
selfrom
used on 001A, 001B, 001C, 001D
54 - 177A D5237120332600 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D
54 - 178A D5237120332800 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D
54 180A D5237120326000 . SHIM VFAPE3 001
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D
54 - 181A D5237120326200 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D
54 - 182A D5237120326400 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D
54 - 183A D5237120326600 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D
54 - 184A D5237120326800 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D
54 - 185A D5237120327000 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D
54 - 186A D5237120333000 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D
54 - 187A D5237120333200 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
- ITEM NOT ILLUSTRATED

Page 10054-6
52-31-12 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
used on 001A, 001B, 001C, 001D
54 - 188A D5237120333400 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY
used on 001A, 001B, 001C, 001D
54 190A NSA5030-4-11 . SCREW VF5442 028
ASNA2001V4-11 F5442
Optional Vendor Code 04795, C5543, C5729, D1283,
F0188, F6167, F7411, K5673, K8753
used on 001A, 001B, 001C, 001D
54 200A NAS1149C0463R . WASHER V80205 024
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 001A, 001B, 001C, 001D
54 210A MS21043-4 . NUT V96906 024
NAS1291C4M 80205
OPT TO AE27-08 F0422
OPT TO H41-4 K6405
OPT TO PLH54 F0224
OPT TO RH30C4 52828
OPT TO T99C428 11815
OPT TO VN300B048 92215
Optional Vendor Code 04795, 06329, 60119, C5543,
C5729
used on 001A, 001B, 001C, 001D
54 220A NSA5030-4-9 . SCREW VF5442 004
ASNA2001V4-9 F5442
Optional Vendor Code 04795, C5543, C5729, D1283,
F0188, F6167, F7411, K5673, K8753
used on 001A, 001B, 001C, 001D
54 230A NSA5030-3-9 . SCREW VF5442 068
ASNA2001V3-9 F5442
Optional Vendor Code 04795, C5543, C5729, D1283,
F0188, F6167, F7411, K5673, K8753
used on 001A, 001B, 001C, 001D
54 240A NAS1149C0332R . WASHER V80205 072
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 001A, 001B, 001C, 001D
- ITEM NOT ILLUSTRATED

Page 10054-7
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@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
54 250A MS21043-3 . NUT V96906 072
OPT TO BH21043-3 27238
OPT TO H41-3 K6405
OPT TO LH3858-02 72962
OPT TO PLH53 F0224
OPT TO RH30C3 52828
OPT TO T99C1032 11815
OPT TO VN300B02 92215
Optional Vendor Code 04795, 06329, 15653, 27238,
52828, 60119, C5543, C5729
used on 001A, 001B, 001D
54 250B NAS1291C3M . NUT V80205 072
OPT TO H42-3 15653
Optional Vendor Code 04795, 60119, C5543, C5729,
F0224
used on 001C
54 260A NSA5030-3-8 . SCREW VF5442 004
ASNA2001V3-8 F5442
Optional Vendor Code 04795, C5543, C5729, D1283,
F0188, F6167, F7411, K5673, K8753
used on 001A, 001B, 001C, 001D
54 270A NSA5030-3-7 . SCREW VF5442 035
ASNA2001V3-7 F5442
Optional Vendor Code 04795, C5543, C5729, D1283,
F0188, F6167, F7411, K5673, K8753
used on 001A, 001B, 001C, 001D
54 280A NSA5030-4-7 . SCREW VF5442 004
ASNA2001V4-7 F5442
Optional Vendor Code 04795, C5543, C5729, D1283,
F0188, F6167, F7411, K5673, K8753
used on 001A, 001B, 001C, 001D
54 290A NAS1291C4M . NUT V80205 012
OPT TO 180003-5 60119
OPT TO PLH504M F0224
Optional Vendor Code 04795, C5543, C5729
used on 001D
POST SB 52-1071
54 300A NAS1790-4R12X . BOLT V80205 004
Optional Vendor Code 04795, 06329, 60996, 8K160,
C4293, C5543, C5729
used on 001D
POST SB 52-1071
- ITEM NOT ILLUSTRATED

Page 10054-8
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@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
54 310A NAS1790V4R13X . BOLT V80205 004
Optional Vendor Code 04795, 06329, 60996, 8K160,
C5543, C5729
used on 001D
POST SB 52-1071
54 320A NAS1790V4R12X . BOLT V80205 004
Optional Vendor Code 04795, 06329, 60996, 8K160,
C5543, C5729
used on 001D
POST SB 52-1071
54 330A NSA5372EW416B . WASHER VF5442 012
Optional Vendor Code 04795, C3898, C5543, C5729,
F0434, F7395
used on 001D
POST SB 52-1071
54 340A NAS1149C0463R . WASHER V80205 012
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 001A, 001C, 001D
54 340B AN960C416 . WASHER V88044 012
NAS1149C0463R 80205
OPT TO A7141000000060 (NP)
OPT TO A7141001430000 FAPE3
OPT TO ASNA2397C416 F5442
Optional Vendor Code 04795, 06329, 60996, 70347,
8K160, C5543, C5729
used on 001B
54 350A MS21043-4 . NUT V96906 012
NAS1291C4M 80205
OPT TO AE27-08 F0422
OPT TO H41-4 K6405
OPT TO PLH54 F0224
OPT TO RH30C4 52828
OPT TO T99C428 11815
OPT TO VN300B048 92215
Optional Vendor Code 04795, 06329, 60119, C5543,
C5729
used on 001A, 001C, 001D
54 350B NAS1291C4M . NUT V80205 012
OPT TO 180003-5 60119
OPT TO PLH504M F0224
Optional Vendor Code 04795, C5543, C5729
used on 001B
- ITEM NOT ILLUSTRATED

Page 10054-9
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COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
54 360A NSA5030-4-9 . SCREW VF5442 004
ASNA2001V4-9 F5442
Optional Vendor Code 04795, C5543, C5729, D1283,
F0188, F6167, F7411, K5673, K8753
used on 001A, 001C, 001D
54 360B NAS1154-11 . SCREW V80205 004
Optional Vendor Code 04795, C5543, C5729
used on 001B
- ITEM NOT ILLUSTRATED

Page 10054-10
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COMPONENT MAINTENANCE MANUAL
D5237100000000

C
B
A

C
50
60

100
A B

70
80
20 A
40 B
50
60
65
10 A
20 A 30 B
40 B

25 A
C 45 B
90

70
80
110

F_PL_523112_55_0_01_00

STRUCTURE-ACTUATOR FITTING
Figure 55 / FIGURE-52-31-12-950-855-01

Page 10055-0
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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
55 - 001A D5237110000262 STRUCTURE-ACTUATOR FITTING VFAPE3 RF
used on 040A (523112510)
SEE 52-31-12-510 FOR NHA
55 - 001B D5237110000262 STRUCTURE-ACTUATOR FITTING VFAPE3 RF
used on 040B (523112510), 040A (52311251A), 040A
(52311251H)
SEE 52-31-12-510 FOR NHA, SEE 52-31-12-51A FOR
NHA, SEE 52-31-12-51H FOR NHA
55 - 001C D5237110000262 STRUCTURE-ACTUATOR FITTING VFAPE3 RF
used on 040B (52311251A)
SEE 52-31-12-51A FOR NHA
55 010A D5237110500200 . FITTING ASSY-ACTUATOR VFAPE3 001
used on 001A, 001B
55 020A D5237112720000 .. BUSHING VFAPE3 002
used on 010A
55 025A D5237112320000 .. FITTING-ACTUATOR VFAPE3 001
used on 010A
55 030A D5237110500000 . FITTING ASSY-ACTUATOR VFAPE3 001
used on 001A, 001B
55 040A D5237112720000 .. BUSHING VFAPE3 002
used on 030A
55 045A D5237112320000 .. FITTING-ACTUATOR VFAPE3 001
used on 030A
55 050A NSA5031-4-11 . BOLT VF5442 012
Optional Vendor Code 04795, C5543, C5729, D1283,
F0188, F6167, F7411, K5673, K8753
used on 001A, 001B
55 050B A228E10Y . BOLT-HEXAGON,DOUBLE VK7766 012
Optional Vendor Code K8753
used on 001C
POST SB 52-1071
55 060A NAS1149C0463R . WASHER V80205 012
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 001A, 001B
55 065A ASNA2394EW4 . WASHER VF5442 004
Optional Vendor Code 04795, C5543, C5729, F0434,
F2094, FB576
used on 001C
POST SB 52-1071
- ITEM NOT ILLUSTRATED

Page 10055-1
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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
55 070A NAS1149C0463R . WASHER V80205 012
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 001A, 001B
55 070B NSA5372EW416B . WASHER VF5442 012
Optional Vendor Code 04795, C3898, C5543, C5729,
F0434, F7395
used on 001C
POST SB 52-1071
55 080A NSA5057C4 . NUT VF5442 012
OPT TO HW29538C4 K6405
OPT TO TLN1010C4 92215
OPT TO TLN1010CL4 92215
Optional Vendor Code 04795
used on 001A, 001B
55 080B NSA5057-4 . NUT VF5442 012
OPT TO DHR35-4E F0224
OPT TO HW29538-4 15653
OPT TO TLN1010L4 92215
Optional Vendor Code 04795, C5543, C5729, F0188
used on 001C
POST SB 52-1071
55 090A D5237119620400 . SHIM VFAPE3 002
used on 001A
55 090B D5237119621200 . SHIM VFAPE3 002
used on 001B
55 100A D5237119620600 . SHIM VFAPE3 002
used on 001A
55 100B D5237119621400 . SHIM VFAPE3 002
used on 001B
55 110A NSA8147-05-16 . BEARING VF5442 002
OPT TO AJF05C16NSA S0352
OPT TO BFA1-05-16 F0234
OPT TO F0N6-8932-05C16 H1822
OPT TO FBFA1-05-16 D3279
OPT TO KSF0508P K5269
Optional Vendor Code 04795, C5543, C5729
used on 001A, 001B, 001C
- ITEM NOT ILLUSTRATED

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D5237100000000

Z825

A
60
70
80
110 100
120
B 130
210

190 90
140
A 180
370
150 360
160
170
C 380

200

220

40

230 270 280


10
20 50 310 290
30 300
B 320
240
250
260 330

340
C

380

370
360
350

F_PL_523112_56_0_01_00

HANDLE MECHANISM INSTL


Figure 56 / FIGURE-52-31-12-950-856-01

Page 10056-0
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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
56 - 001A D5237130000260 HANDLE MECHANISM INSTL VFAPE3 RF
used on 050A (523112510)
SEE 52-31-12-510 FOR NHA
56 - 001B D5237130000460 HANDLE MECHANISM INSTL VFAPE3 RF
used on 050B (523112510), 050A (52311251A), 050A
(52311251H)
SEE 52-31-12-510 FOR NHA, SEE 52-31-12-51A FOR
NHA, SEE 52-31-12-51H FOR NHA
56 - 001C D5237130000660 HANDLE MECHANISM INSTL VFAPE3 RF
used on 050B (52311251A), 050B (52311251H)
SEE 52-31-12-51A FOR NHA, SEE 52-31-12-51H
FOR NHA
56 010A MS24665-88 . PIN-COTTER V96906 001
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 001A, 001B, 001C
56 020A NSA5059C3 . NUT VF5442 001
OPT TO H53173-3 15653
OPT TO TE9925-3 72962
OPT TO THCR53 F0224
Optional Vendor Code 04795, C5543, C5729, F0188
used on 001A, 001B, 001C
56 030A NAS1149C0332R . WASHER V80205 001
Optional Vendor Code 04795, 5N982, 60996, 8K160,
C5543, C5729
used on 001A, 001B, 001C
56 040A NSA5042-04-180 . BOLT VF5442 001
Optional Vendor Code 04795, C5543, C5729, F0095,
F0188, F7411, K4975, K5673, K8753
used on 001A, 001B, 001C
56 050A D5237130920000 . BUSHING VFAPE3 001
used on 001A, 001B, 001C
56 060A MS24665-151 . PIN-COTTER V96906 001
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 001A, 001B, 001C
56 070A NSA5059C4 . NUT VF5442 001
OPT TO TE9925-4 72962
OPT TO THCR54 F0224
Optional Vendor Code 04795, C5543, C5729, F0188
used on 001A, 001B, 001C
- ITEM NOT ILLUSTRATED

Page 10056-1
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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
56 080A NAS1149C0463R . WASHER V80205 001
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 001A, 001B, 001C
56 090A NSA5042C05-205 . BOLT VF5442 001
Optional Vendor Code 04795, C5543, F0095, F0188,
F7411, K4975, K5673, K8753
used on 001A, 001B, 001C
56 100A D5237135320000 . BUSHING VFAPE3 001
used on 001A, 001B, 001C
56 110A MS24665-88 . PIN-COTTER V96906 001
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 001A, 001B, 001C
56 120A NSA5059C3 . NUT VF5442 001
OPT TO H53173-3 15653
OPT TO TE9925-3 72962
OPT TO THCR53 F0224
Optional Vendor Code 04795, C5543, C5729, F0188
used on 001A, 001B, 001C
56 130A NAS1149C0363R . WASHER V80205 001
Optional Vendor Code 04795, 06329, 60996, 70347,
8K160, C5543, C5729
used on 001A, 001B, 001C
56 140A D5237138000400 . BUSHING ASSY VFAPE3 001
used on 001A, 001B, 001C
56 150A MS24665-88 .. PIN-COTTER V96906 001
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 140A
56 160A NSA5059C3 .. NUT VF5442 001
OPT TO H53173-3 15653
OPT TO TE9925-3 72962
OPT TO THCR53 F0224
Optional Vendor Code 04795, C5543, C5729, F0188
used on 140A
56 170A NAS1149C0363R .. WASHER V80205 001
Optional Vendor Code 04795, 06329, 60996, 70347,
8K160, C5543, C5729
used on 140A
56 180A D5237131320400 .. BUSHING VFAPE3 001
used on 140A
- ITEM NOT ILLUSTRATED

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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
56 190A D5237138520200 .. BOLT VFAPE3 001
used on 140A
56 200A D5237138620000 . SPRING VFAPE3 001
used on 001A, 001B, 001C
56 210A NAS6704U1 . BOLT V80205 004
Optional Vendor Code 04795, C5543, C5729, F0188,
F7411, K8753
used on 001A, 001B, 001C
56 220A D5237138820000 . SHIM VFAPE3 001
used on 001A, 001B, 001C
56 230A D5237130100200 . MECHANISM ASSY-HANDLE VFAPE3 001
used on 001A, 001B
SEE 52-31-12-570 FOR DET
56 230B D5237130100400 . MECHANISM ASSY-HANDLE VFAPE3 001
used on 001A, 001B
SEE 52-31-12-570 FOR DET
56 230C D5237130100600 . MECHANISM ASSY-HANDLE VFAPE3 001
used on 001C
SEE 52-31-12-570 FOR DET, POST SB 52-1039
56 240A MS24665-88 . PIN-COTTER V96906 001
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 001A, 001B, 001C
56 250A NSA5059C3 . NUT VF5442 001
OPT TO H53173-3 15653
OPT TO TE9925-3 72962
OPT TO THCR53 F0224
Optional Vendor Code 04795, C5543, C5729, F0188
used on 001A, 001B, 001C
56 260A NAS1149C0363R . WASHER V80205 001
Optional Vendor Code 04795, 06329, 60996, 70347,
8K160, C5543, C5729
used on 001A, 001B, 001C
56 270A D5237138000200 . BUSHING ASSY VFAPE3 001
used on 001A, 001B, 001C
56 280A MS24665-88 .. PIN-COTTER V96906 001
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 270A
- ITEM NOT ILLUSTRATED

Page 10056-3
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COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
56 290A NSA5059C3 .. NUT VF5442 001
OPT TO H53173-3 15653
OPT TO TE9925-3 72962
OPT TO THCR53 F0224
Optional Vendor Code 04795, C5543, C5729, F0188
used on 270A
56 300A NAS1149C0363R .. WASHER V80205 001
Optional Vendor Code 04795, 06329, 60996, 70347,
8K160, C5543, C5729
used on 270A
56 310A D5237131320400 .. BUSHING VFAPE3 001
used on 270A
56 320A D5237138520000 .. BOLT VFAPE3 001
used on 270A
56 330A D5237138720000 . SPRING VFAPE3 001
used on 001A, 001B, 001C
56 340A NAS1102E3-8 . SCREW V80205 006
Optional Vendor Code 04795, 06329, 1ER65, 70347,
C5543, C5729, F0188, K8753
used on 001A, 001B, 001C
56 350A D5237130200000 . FLAP ASSY VFAPE3 001
used on 001A
SEE 52-31-12-600 FOR DET
56 350B D5237130200200 . FLAP ASSY VFAPE3 001
used on 001A, 001B, 001C
SEE 52-31-12-600 FOR DET
56 360A MS35650-304 . NUT V96906 002
Optional Vendor Code 04795, 06329, 1V757, 57983,
69289, C5543, C5729
used on 001A, 001B, 001C
56 370A SP108D . WASHER-TAB VK7766 002
Optional Vendor Code 04795, C5543, C5729, K4975
used on 001A, 001B, 001C
56 380A AN565FC1032H10 . SETSCREW V88044 001
Optional Vendor Code 04795, 06329, 60996, 8K160,
C5543, C5729
used on 001A, 001B, 001C
56 390A AN565FC1032H8 . SETSCREW V88044 001
Optional Vendor Code 04795, 06329, 60996, 8K160,
C5543, C5729
used on 001A, 001B, 001C
- ITEM NOT ILLUSTRATED

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D5237100000000

60 50

100 10
20 80
101
30

40
70

110 140
120
130 150

240 220

230
160 170
180

200 210
190

F_PL_523112_57_0_01_00

MECHANISM ASSY-HANDLE
Figure 57 / FIGURE-52-31-12-950-857-01

Page 10057-0
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COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
57 - 001A D5237130100200 MECHANISM ASSY-HANDLE VFAPE3 RF
used on 230A (523112560)
SEE 52-31-12-560 FOR NHA
57 - 001B D5237130100400 MECHANISM ASSY-HANDLE VFAPE3 RF
used on 230B (523112560)
SEE 52-31-12-560 FOR NHA
57 - 001C D5237130100600 MECHANISM ASSY-HANDLE VFAPE3 RF
used on 230C (523112560)
SEE 52-31-12-560 FOR NHA
57 010A MS24665-153 . PIN-COTTER V96906 001
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 001A, 001B, 001C
57 020A NSA5059C4 . NUT VF5442 001
OPT TO TE9925-4 72962
OPT TO THCR54 F0224
Optional Vendor Code 04795, C5543, C5729, F0188
used on 001A, 001B, 001C
57 030A NAS1149C0463R . WASHER V80205 002
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 001A, 001B, 001C
57 040A NSA5042C05-176 . BOLT VF5442 001
Optional Vendor Code 04795, C5543, F0095, F0188,
F7411, K4975, K5673, K8753
used on 001A, 001B, 001C
57 050A D5237135000000 . ARM ASSY-HINGE VFAPE3 001
used on 001A
57 050B D5237135000200 . ARM ASSY-HINGE VFAPE3 001
used on 001A, 001B, 001C
57 060A D5237135420000 .. BUSHING-SHOULDERED VFAPE3 001
used on 050A, 050B
57 070A D5237135220000 .. BUSHING VFAPE3 001
used on 050A, 050B
57 070B D5237135220200 .. BUSHING VFAPE3 001
used on 050A, 050B
57 080A D5237135120000 .. ROD-LINK VFAPE3 001
used on 050A, 050B
57 - 090A D5237130300065 . BEARING INSTL VFAPE3 001
used on 001A
SEE 52-31-12-580 FOR DET
- ITEM NOT ILLUSTRATED

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COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
57 - 090B D5237130300265 . BEARING INSTL VFAPE3 001
used on 001B
SEE 52-31-12-580 FOR DET
57 - 090C D5237130300465 . BEARING INSTL VFAPE3 001
used on 001C
SEE 52-31-12-580 FOR DET
57 100A D5237134000051 . HANDLE ASSY-OPERATING VFAPE3 001
used on 001A, 001B
SEE 52-31-12-590 FOR DET
57 100B D5237134000251 . HANDLE ASSY-OPERATING VFAPE3 001
used on 001A, 001B, 001C
SEE 52-31-12-590 FOR DET, POST SB 52-1039
57 101A D5237134000200 . HANDLE ASSY-OPERATING VFAPE3 001
MODIFIED FROM D5237135900000 MADE BY
FAPE3
used on 001C
SEE 52-31-12-59A FOR DET, POST SB 52-1039
57 110A MS24665-88 . PIN-COTTER V96906 001
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 001A, 001B, 001C
57 120A NSA5059C3 . NUT VF5442 001
OPT TO H53173-3 15653
OPT TO TE9925-3 72962
OPT TO THCR53 F0224
Optional Vendor Code 04795, C5543, C5729, F0188
used on 001A, 001B, 001C
57 130A NAS1149C0332R . WASHER V80205 001
Optional Vendor Code 04795, 5N982, 60996, 8K160,
C5543, C5729
used on 001A, 001B, 001C
57 140A D5237131320200 . BUSHING VFAPE3 001
used on 001A, 001B, 001C
57 150A NSA5042C04-330 . BOLT VF5442 001
Optional Vendor Code 04795, C5543, F0095, F0188,
F7411, K4975, K5673, K8753
used on 001A, 001B, 001C
57 160A D5237139000000 . ROD ASSY VFAPE3 001
used on 001A, 001B, 001C
57 170A NSA5355-5CA .. WASHER-LOCK VF5442 001
Optional Vendor Code 04795, C5543, C5729, F2094,
F7395, F7756
- ITEM NOT ILLUSTRATED

Page 10057-2
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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
used on 160A
57 180A NAS509-5C .. NUT V80205 001
Optional Vendor Code 92595
used on 160A
57 190A D5237139100000 .. ROD END ASSY VFAPE3 001
used on 160A
57 200A MS14101-4 ... BEARING V96906 001
OPT TO FMGN4-4 D3279
OPT TO HT4V C7239
OPT TO XRE6-35R F0222
Optional Vendor Code 04795, C5543, C5729, S0352
used on 190A
57 210A D5237139220000 ... ROD END VFAPE3 001
used on 190A
57 220A D5237139300000 .. ROD END ASSY VFAPE3 001
used on 160A
57 230A MS14101-4 ... BEARING V96906 001
OPT TO FMGN4-4 D3279
OPT TO HT4V C7239
OPT TO XRE6-35R F0222
Optional Vendor Code 04795, C5543, C5729, S0352
used on 220A
57 240A D5237139420000 ... ROD END VFAPE3 001
used on 220A
- ITEM NOT ILLUSTRATED

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D5237100000000

290 370
390

410
380
285

320
440
340 300
350 410
400
360

400
420
425 320
310
315
330
A 295 450
460
430
250 200 A
210
220 280 60
230 100
240
30 120
40 160 10
170
260 50

180
50
270
110 30
40
20
190

60
90
70
80

F_PL_523112_58_0_01_00

BEARING INSTL
Figure 58 / FIGURE-52-31-12-950-858-01

Page 10058-0
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COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
58 - 001A D5237130300065 BEARING INSTL VFAPE3 RF
used on 090A (523112570)
SEE 52-31-12-570 FOR NHA
58 - 001B D5237130300265 BEARING INSTL VFAPE3 RF
used on 090B (523112570)
SEE 52-31-12-570 FOR NHA
58 - 001C D5237130300465 BEARING INSTL VFAPE3 RF
used on 090C (523112570)
SEE 52-31-12-570 FOR NHA
58 010A D5237130400200 . LEVER ASSY VFAPE3 001
used on 001A, 001B
58 010B D5237130400400 . LEVER ASSY VFAPE3 001
used on 001A, 001B, 001C
58 020A D5237131500200 .. LEVER ASSY-CTR VFAPE3 001
used on 010A
58 020B D5237131500400 .. LEVER ASSY-CTR VFAPE3 001
used on 010A, 010B
POST SB 52-1039
58 030A MS21043-3 ... NUT V96906 002
OPT TO BH21043-3 27238
OPT TO H41-3 K6405
OPT TO LH3858-02 72962
OPT TO PLH53 F0224
OPT TO RH30C3 52828
OPT TO T99C1032 11815
OPT TO VN300B02 92215
Optional Vendor Code 04795, 06329, 15653, 27238,
52828, 60119, C5543, C5729
used on 020A, 020B
58 040A NAS1149C0332R ... WASHER V80205 002
Optional Vendor Code 04795, 5N982, 60996, 8K160,
C5543, C5729
used on 020A, 020B
58 050A D5237167320000 ... SLEEVE VFAPE3 002
used on 020A, 020B
58 060A AN386-1-7A ... PIN-TAPER V88044 002
Optional Vendor Code 04795, 70347, C5543, C5729,
F0434
used on 020A, 020B
58 070A D5237131100000 ... LEVER ASSY-OUTER VFAPE3 001
used on 020A, 020B
- ITEM NOT ILLUSTRATED

Page 10058-1
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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
58 080A D5237130820000 .... BUSHING-SHOULDERED VFAPE3 001
used on 070A
58 090A D5237131120000 .... LEVER-OUTER VFAPE3 001
used on 070A
58 100A D5237131600200 ... LEVER ASSY-CTR VFAPE3 001
used on 020A
58 100B D5237131600400 ... LEVER ASSY-CTR VFAPE3 001
used on 020A, 020B
58 110A D5237130820000 .... BUSHING-SHOULDERED VFAPE3 001
used on 100A, 100B
58 120A D5237131620200 .... LEVER-CTR VFAPE3 001
used on 100A, 100B
58 160A MS21043-3 .. NUT V96906 001
OPT TO BH21043-3 27238
OPT TO H41-3 K6405
OPT TO LH3858-02 72962
OPT TO PLH53 F0224
OPT TO RH30C3 52828
OPT TO T99C1032 11815
OPT TO VN300B02 92215
Optional Vendor Code 04795, 06329, 15653, 27238,
52828, 60119, C5543, C5729
used on 010A, 010B
58 170A NAS1149C0316B .. WASHER V80205 001
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 010A, 010B
58 180A D5237130920000 .. BUSHING VFAPE3 001
used on 010A, 010B
58 190A D5237131220000 .. BOLT VFAPE3 001
used on 010A, 010B
58 200A D5237132000200 .. ROD ASSY VFAPE3 001
used on 010A, 010B
58 210A MS24665-153 ... PIN-COTTER V96906 001
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 200A
58 220A AN565FC1032H5 ... SETSCREW V88044 001
Optional Vendor Code 04795, 06329, 60996, 8K160,
C5543, C5729
used on 200A
- ITEM NOT ILLUSTRATED

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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
58 230A NSA5059C5 ... NUT VF5442 001
OPT TO TE9925-5 72962
OPT TO THCR55 F0224
Optional Vendor Code 04795, C5543, C5729, F0188
used on 200A
58 240A D5237132320000 ... JOINT-SPHERICAL VFAPE3 001
used on 200A
58 250A D5237132120200 ... RING-CLAMPING VFAPE3 001
used on 200A
58 260A MS15001-1 ... FITTING-LUBRICATION V96906 001
AS15001-1 81343
Optional Vendor Code 06329, 13899, 5N982, 60996,
8K160, C5543, C5729
used on 200A
58 270A MS14101-4 ... BEARING V96906 001
OPT TO FMGN4-4 D3279
OPT TO HT4V C7239
OPT TO XRE6-35R F0222
Optional Vendor Code 04795, C5543, C5729, S0352
used on 200A
58 280A D5237132220200 ... ROD VFAPE3 001
used on 200A
58 285A MS16624-4039 . RING-RETAINING V96906 001
Optional Vendor Code 04795, 70347, 97464, C5543,
C5729
used on 001A, 001B, 001C
58 290A D5237135520000 . BOLT VFAPE3 001
used on 001A, 001B, 001C
58 295A D5237130300200 . BEARING ASSY VFAPE3 001
used on 001A
58 295B D5237130300400 . BEARING ASSY VFAPE3 001
used on 001A, 001B
58 295C D5237130300600 . BEARING ASSY VFAPE3 001
used on 001B, 001C
58 300A NAS1102E08-8 .. SCREW V80205 004
Optional Vendor Code F0188, K8753
used on 295A, 295B, 295C
58 310A D5237133000000 .. BLOCK ASSY-BEARING VFAPE3 002
used on 295A, 295B, 295C
58 315A D5237133220200 .. BLOCK-BEARING VFAPE3 002
used on 295A, 295B, 295C
POST SB 52-1088
- ITEM NOT ILLUSTRATED

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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
58 320A D5237133320000 .. SHIM VFAPE3 002
REMOVED BY SB 52-1088
used on 295A, 295B, 295C
58 330A D5237132500200 .. JOURNAL ASSY-BEARING VFAPE3 001
used on 295A, 295B
58 330B D5237132500400 .. JOURNAL ASSY-BEARING VFAPE3 001
used on 295A, 295B, 295C
58 340A MS24665-300 ... PIN-COTTER V96906 001
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 330A, 330B
58 350A NSA5059C6 ... NUT VF5442 001
OPT TO TE9925-6 72962
OPT TO THCR56 F0224
Optional Vendor Code 04795, C5543, C5729, F0188
used on 330A, 330B
58 360A NAS1149C0632R ... WASHER V80205 001
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 330A, 330B
58 370A D5237130500000 ... FORK END ASSY VFAPE3 001
used on 330A, 330B
58 380A D5237130720000 .... BUSHING-SHOULDERED VFAPE3 002
used on 370A
58 390A D5237130620200 .... BOLT-FORK VFAPE3 001
used on 370A
58 400A D5237132720000 ... BUSHING-SHOULDERED VFAPE3 002
used on 330A, 330B
58 410A NSA5120C5-095 ... BUSHING VF5442 002
Optional Vendor Code 04795, C5543, C5729, D3279,
F0222, F8982, FB576
used on 330A, 330B
58 420A D5237132620200 ... JOURNAL VFAPE3 001
used on 330A
58 420B D5237132620400 ... JOURNAL VFAPE3 001
used on 330A, 330B
58 425A D5237128020000 ... JOURNAL-BEARING VFAPE3 001
REPLACES ITEM 420
used on 330A
POST SB 52-1039
58 425B D5237129020000 ... JOURNAL VFAPE3 001
REPLACES ITEM 420
- ITEM NOT ILLUSTRATED

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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
used on 330B
58 430A D5237133500000 .. HOUSING ASSY-BEARING VFAPE3 001
used on 295A
58 430B D5237133500200 .. HOUSING ASSY-BEARING VFAPE3 001
used on 295A, 295B, 295C
58 440A D5237133820000 ... BUSHING-SHOULDERED VFAPE3 002
used on 430A, 430B
58 450A D5237133720000 ... BUSHING-BEARING VFAPE3 001
used on 430A
58 450B D5237133720200 ... BUSHING-BEARING VFAPE3 001
used on 430A, 430B
58 460A D5237133620000 ... HOUSING-BEARING VFAPE3 001
used on 430A, 430B
- ITEM NOT ILLUSTRATED

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D5237100000000

90

90
90

120

90

100 20
70 30 10

50
80
110

40
70 60

F_PL_523112_59_0_01_00

HANDLE ASSY-OPERATING
Figure 59 / FIGURE-52-31-12-950-859-01

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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
59 - 001A D5237134000051 HANDLE ASSY-OPERATING VFAPE3 RF
used on 100A (523112570)
SEE 52-31-12-570 FOR NHA
59 - 001B D5237134000251 HANDLE ASSY-OPERATING VFAPE3 RF
used on 100B (523112570)
SEE 52-31-12-570 FOR NHA
59 010A NAS1102E3-7 . SCREW V80205 002
Optional Vendor Code 04795, C5543, C5729, F0188,
K8753
used on 001A, 001B
59 020A D5237134620200 . FLANGE-SUPPORT VFAPE3 001
used on 001A, 001B
59 030A D5237134320200 . BOLT VFAPE3 001
used on 001A, 001B
59 040A NAS1149C0463R . WASHER V80205 001
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 001A, 001B
59 050A NAS1102E06-7 . SCREW V80205 002
Optional Vendor Code F0188, K8753
used on 001A, 001B
59 060A D5237134420400 . BRACKET VFAPE3 001
used on 001A, 001B
59 070A NAS1102E06-6 . SCREW V80205 002
Optional Vendor Code F0188, K8753
used on 001A, 001B
59 080A D5237134520000 . HANDLE VFAPE3 001
used on 001A, 001B
59 090A D5237134720000 . BUSHING-SHOULDERED VFAPE3 004
used on 001A, 001B
59 100A NSA5054C3 . INSERT VF5442 002
OPT TO K8002-3 K6405
Optional Vendor Code 04795
used on 001A, 001B
59 110A NSA5054K06 . INSERT VF5442 002
OPT TO K8031-06 75237
OPT TO SR142L0024 83324
Optional Vendor Code 04795
used on 001A, 001B
59 120A D5237134920051 . HANDLE-OPERATING VFAPE3 001
used on 001A, 001B
- ITEM NOT ILLUSTRATED

Page 10059-1
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D5237100000000

90

90
90
20

120 90
100 10
70

50
110
80

30
40
60
70

F_PL_523112_59_A_01_00

HANDLE ASSY-OPERATING
Figure 59A / FIGURE-52-31-12-950-859-A01

Page 10059A-0
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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
59A - 001C D5237134000200 HANDLE ASSY-OPERATING VFAPE3 RF
MODIFIED FROM D5237135900000 MADE BY
FAPE3
used on 101A (523112570)
POST SB 52-1039
SEE 52-31-12-570 FOR NHA
59A 010A NAS1102E3-7 . SCREW V80205 002
Optional Vendor Code 04795, C5543, C5729, F0188,
K8753
used on 001C
59A 020A D5237134620200 . FLANGE-SUPPORT VFAPE3 001
used on 001C
59A 030A D5237134320200 . BOLT VFAPE3 001
used on 001C
59A 040B NAS1149C0432R . WASHER V80205 001
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 001C
59A 050A NAS1102E06-7 . SCREW V80205 002
Optional Vendor Code F0188, K8753
used on 001C
59A 060A D5237134420400 . BRACKET VFAPE3 001
used on 001C
59A 070A NAS1102E06-6 . SCREW V80205 002
Optional Vendor Code F0188, K8753
used on 001C
59A 080A D5237134520000 . HANDLE VFAPE3 001
used on 001C
59A 090A D5237134720000 . BUSHING-SHOULDERED VFAPE3 004
used on 001C
59A 100A NSA5054C3 . INSERT VF5442 002
OPT TO K8002-3 K6405
Optional Vendor Code 04795
used on 001C
59A 110A NSA5054K06 . INSERT VF5442 002
OPT TO K8031-06 75237
OPT TO SR142L0024 83324
Optional Vendor Code 04795
used on 001C
59A 120A D5237134920051 . HANDLE-OPERATING VFAPE3 001
used on 001C
- ITEM NOT ILLUSTRATED

Page 10059A-1
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D5237100000000

300

260 290

280
160
170
10 310 180
20
290

260
310

270

240 10
30 220

20
250 30
200
20
35
10
230 20
20 50
30 210 60
70
80
160
170 130 90
180 40
160 10 110
170
180
150
100 30

120 20

140
20
10 160
170
180
200

190
160
170
180

F_PL_523112_60_0_01_00

FLAP ASSY
Figure 60 / FIGURE-52-31-12-950-860-01

Page 10060-0
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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
60 - 001A D5237130200000 FLAP ASSY VFAPE3 RF
used on 350A (523112560)
SEE 52-31-12-560 FOR NHA
60 - 001B D5237130200200 FLAP ASSY VFAPE3 RF
used on 350B (523112560)
SEE 52-31-12-560 FOR NHA
60 010A NSA5321-4 . RING-RETAINING VF5442 006
Optional Vendor Code 04795, C5543, C5729, F7756,
FB576
used on 001A, 001B
60 020A D5237137920000 . WASHER VFAPE3 008
used on 001A, 001B
60 030A D5237137220000 . PIN VFAPE3 004
used on 001A, 001B
60 035A D5237138120000 . BOLT VFAPE3 001
used on 001B
60 040A D5237138000000 . BUSHING ASSY VFAPE3 001
used on 001A
60 050A MS24665-88 .. PIN-COTTER V96906 001
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 040A
60 060A NSA5059C3 .. NUT VF5442 001
OPT TO H53173-3 15653
OPT TO TE9925-3 72962
OPT TO THCR53 F0224
Optional Vendor Code 04795, C5543, C5729, F0188
used on 040A
60 070A NAS1149C0363R .. WASHER V80205 001
Optional Vendor Code 04795, 06329, 60996, 70347,
8K160, C5543, C5729
used on 040A
60 080A D5237131320000 .. BUSHING VFAPE3 001
used on 040A
60 090A D5237137820000 .. PIN VFAPE3 001
used on 040A
60 100A D5237137000000 . FORK ASSY VFAPE3 001
used on 001A, 001B
60 110A NAS509-3C .. NUT V80205 001
Optional Vendor Code 01673, 04795, 06329, 60996,
8K160, 92595, C5543, C5729
used on 100A
- ITEM NOT ILLUSTRATED

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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
60 120A NAS509L3C .. NUT V80205 001
Optional Vendor Code 01673, 04795, 06329, 60996,
8K160, 92595, C5543, C5729
used on 100A
60 130A D5237137320000 .. FORKHEAD VFAPE3 001
used on 100A
60 140A D5237137320200 .. FORKHEAD VFAPE3 001
used on 100A
60 150A D5237137420000 .. SCREW-ADJUSTING VFAPE3 001
used on 100A
60 160A MS24665-88 . PIN-COTTER V96906 005
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 001A, 001B
60 170A NSA5059C3 . NUT VF5442 005
OPT TO H53173-3 15653
OPT TO TE9925-3 72962
OPT TO THCR53 F0224
Optional Vendor Code 04795, C5543, C5729, F0188
used on 001A, 001B
60 180A NAS1149C0363R . WASHER V80205 005
Optional Vendor Code 04795, 06329, 60996, 70347,
8K160, C5543, C5729
used on 001A, 001B
60 190A D5237136620000 . HOOK VFAPE3 001
used on 001A, 001B
60 200A D5237138520000 . BOLT VFAPE3 002
used on 001A, 001B
60 210A D5237137120000 . LEVER-SHIFT VFAPE3 001
used on 001A, 001B
60 220A D5237136320000 . FORK VFAPE3 001
used on 001A
60 220B D5237136320200 . FORK VFAPE3 001
used on 001B
60 230A D5237137820000 . PIN VFAPE3 001
used on 001A, 001B
60 240A D5237136000000 . FLAP ASSY-HANDLE VFAPE3 001
used on 001A, 001B
60 250A D5237136720000 .. BUSHING VFAPE3 001
used on 240A
- ITEM NOT ILLUSTRATED

Page 10060-2
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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
60 260A NAS1102E3-8 . SCREW V80205 004
Optional Vendor Code 04795, 06329, 1ER65, 70347,
C5543, C5729, F0188, K8753
used on 001A, 001B
60 270A D5237110300000 . BOW ASSY VFAPE3 001
used on 001A, 001B
60 280A D5237137500000 . FRAME ASSY-FLAP VFAPE3 001
used on 001A, 001B
60 290A D5237136720000 .. BUSHING VFAPE3 002
used on 280A
60 300A NAS1068C3 .. NUT V80205 003
MS21076-3R 96906
OPT TO MS21076-3E 96906
Optional Vendor Code F0224
used on 280A
60 310A NSA55134-002 .. RECEPTACLE VF5442 002
OPT TO 1127711 60119
OPT TO 212-12S K1678
Optional Vendor Code 04795, 60119, 71286, 92215,
C5543, C5729, D0680
used on 280A
- ITEM NOT ILLUSTRATED

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D5237100000000

A
10
A

190

200 110
210

120 90
90 130
140 110

100
180

150
20
100 30
140 40

70

160
170 220

50 60
80

40

F_PL_523112_61_0_01_00

MECHANISM INSTL-INTERLOCK
Figure 61 / FIGURE-52-31-12-950-861-01

Page 10061-0
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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
61 - 001A D5237148000062 MECHANISM INSTL-INTERLOCK VFAPE3 RF
used on 060A (523112510)
SEE 52-31-12-510 FOR NHA
61 - 001B D5237148000063 MECHANISM INSTL-INTERLOCK VFAPE3 RF
used on 060B (523112510), 060A (52311251A), 060A
(52311251H)
SEE 52-31-12-510 FOR NHA, SEE 52-31-12-51A FOR
NHA, SEE 52-31-12-51H FOR NHA
61 010A D5237148220000 . SPRING-COMPRESSION VFAPE3 001
used on 001A, 001B
61 020A MS24665-151 . PIN-COTTER V96906 001
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 001A, 001B
61 030A NSA5059C4 . NUT VF5442 001
OPT TO TE9925-4 72962
OPT TO THCR54 F0224
Optional Vendor Code 04795, C5543, C5729, F0188
used on 001A, 001B
61 040A NAS1149F0432P . WASHER-FLAT V80205 002
Optional Vendor Code 10630, 56563, 70347
used on 001A, 001B
61 050A NAS1304-23D . BOLT V80205 001
NAS6604D23 80205
Optional Vendor Code F0188, F7411, K8753
used on 001A, 001B
61 060A D5237145820600 . BUSHING VFAPE3 001
used on 001A, 001B
61 070A D5237145720600 . BUSHING-SHOULDERED VFAPE3 001
used on 001A, 001B
61 080A D5237145720400 . BUSHING-SHOULDERED VFAPE3 001
used on 001A, 001B
61 090A NSA5321-6 . RING-RETAINING VF5442 002
OPT TO ST6 D8090
Optional Vendor Code 04795, C5543, C5729, F7756
used on 001A, 001B
61 100A D5237148320200 . PIN VFAPE3 002
used on 001A, 001B
61 110A D5237148420000 . WASHER-SPACER VFAPE3 002
used on 001A, 001B
- ITEM NOT ILLUSTRATED

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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
61 120A MS24665-300 . PIN-COTTER V96906 002
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 001A, 001B
61 130A NSA5059C6 . NUT VF5442 001
OPT TO TE9925-6 72962
OPT TO THCR56 F0224
Optional Vendor Code 04795, C5543, C5729, F0188
used on 001A, 001B
61 140A NAS1149F0663P . WASHER-FLAT V80205 002
Optional Vendor Code 10630, 56563, 70347
used on 001A, 001B
61 150A NAS1306-22D . BOLT V80205 001
NAS6606D22 80205
Optional Vendor Code 04348, 04795, 06329, C5543,
C5729, F0188, K8753
used on 001A, 001B
61 160A D5237145820800 . BUSHING VFAPE3 001
used on 001A, 001B
61 170A D5237145721000 . BUSHING-SHOULDERED VFAPE3 001
used on 001A, 001B
61 180A D5237145720800 . BUSHING-SHOULDERED VFAPE3 001
used on 001A, 001B
61 190A D5237145500000 . SLEEVE ASSY-SPRING VFAPE3 001
used on 001A, 001B
61 200A D5237145620000 .. SLEEVE-SPRING VFAPE3 001
used on 190A
61 210A D5237145820400 .. BUSHING VFAPE3 001
used on 190A
61 220A D5237145000099 . MECHANISM-INTERLOCK VFAPE3 001
used on 001A
SEE 52-31-12-620 FOR DET
61 220B D5237145000299 . MECHANISM-INTERLOCK VFAPE3 001
used on 001B
SEE 52-31-12-62A FOR DET
- ITEM NOT ILLUSTRATED

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D5237100000000

270 20
280
290

280 A
70
10
30
90
220
230 40

250
240
70
210
240

250 80 50
20
60
185
200
260

165

195
135
185 145 145
175 155
10

20
110

110 120

10 100

F_PL_523112_62_0_01_00

MECHANISM-INTERLOCK
Figure 62 / FIGURE-52-31-12-950-862-01

Page 10062-0
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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
62 - 001A D5237145000099 MECHANISM-INTERLOCK VFAPE3 RF
used on 220A (523112610)
SEE 52-31-12-610 FOR NHA
62 010A D5237148320000 . PIN VFAPE3 003
used on 001A
62 020A NSA5321-6 . RING-RETAINING VF5442 003
OPT TO ST6 D8090
Optional Vendor Code 04795, C5543, C5729, F7756
used on 001A
62 030A D5237147500000 . LEVER ASSY-ROLLER VFAPE3 001
used on 001A
62 040A MS16624-5018-1 .. RING-RETAINING V96906 001
Optional Vendor Code 04795, 70347, 97464, C5543,
C5729
used on 030A
62 050A D5237147820000 .. PIN VFAPE3 001
used on 030A
62 060A D5237147720000 .. ROLLER VFAPE3 001
used on 030A
62 070A D5237145720000 .. BUSHING-SHOULDERED VFAPE3 002
used on 030A
62 080A D5237145820200 .. BUSHING VFAPE3 001
used on 030A
62 090A D5237147620000 .. LEVER VFAPE3 001
used on 030A
62 100A D5237147000200 . FORK ASSY VFAPE3 001
used on 001A
62 110A D5237145820000 .. BUSHING VFAPE3 002
used on 100A
62 120A D5237147120200 .. FORK VFAPE3 001
used on 100A
62 135A NAS509L4 . NUT V80205 001
Optional Vendor Code 92595
used on 001A
62 145A NAS1193K4C . LOCKING DEVICE V80205 002
Optional Vendor Code 04795, 06329, 17140, 70347,
C5543, C5729, H2776
used on 001A
62 155A NAS509-4C . NUT V80205 001
Optional Vendor Code 92595
used on 001A
- ITEM NOT ILLUSTRATED

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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
62 165A D5237148120000 . SCREW-ADJUSTING VFAPE3 001
used on 001A
62 175A D5237147000000 . FORK ASSY VFAPE3 001
used on 001A
62 185A D5237145820000 .. BUSHING VFAPE3 002
used on 175A
62 195A D5237147120000 .. FORK VFAPE3 001
used on 175A
62 200A D5237146500200 . LEVER ASSY VFAPE3 001
used on 001A
62 210A D5237113420400 .. SCREW-ADJUSTING VFAPE3 001
used on 200A
62 220A NAS509-5C .. NUT V80205 001
Optional Vendor Code 92595
used on 200A
62 230A A5217026320200 .. PLATE-LOCKING VFAPE3 001
used on 200A
62 240A D5237145720200 .. BUSHING-SHOULDERED VFAPE3 002
used on 200A
62 250A D5237145820200 .. BUSHING VFAPE3 002
used on 200A
62 260A D5237146620200 .. LEVER VFAPE3 001
used on 200A
62 270A D5237146000000 . BOLT ASSY-SPRING VFAPE3 001
used on 001A
62 280A D5237145820000 .. BUSHING VFAPE3 002
used on 270A
62 290A D5237146120000 .. BOLT VFAPE3 001
used on 270A
- ITEM NOT ILLUSTRATED

Page 10062-2
52-31-12 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

270 20
280 A
290
70
280
30
90
10 40

220
230 70

250 240
240
210
80 50
20
60

250

200 260
115

115
20
10 110

120
110
100
10

F_PL_523112_62_A_01_01

MECHANISM-INTERLOCK
Figure 62A / FIGURE-52-31-12-950-862-A01

Page 10062A-0
52-31-12 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
62A - 001B D5237145000299 MECHANISM-INTERLOCK VFAPE3 RF
used on 220B (523112610)
SEE 52-31-12-610 FOR NHA
62A 010A D5237148320000 . PIN VFAPE3 003
used on 001B
62A 020A NSA5321-6 . RING-RETAINING VF5442 003
OPT TO ST6 D8090
Optional Vendor Code 04795, C5543, C5729, F7756
used on 001B
62A 030A D5237147500000 . LEVER ASSY-ROLLER VFAPE3 001
used on 001B
62A 040A MS16624-5018-1 .. RING-RETAINING V96906 001
Optional Vendor Code 04795, 70347, 97464, C5543,
C5729
used on 030A
62A 050A D5237147820000 .. PIN VFAPE3 001
used on 030A
62A 060A D5237147720000 .. ROLLER VFAPE3 001
used on 030A
62A 070A D5237145720000 .. BUSHING-SHOULDERED VFAPE3 002
used on 030A
62A 080A D5237145820200 .. BUSHING VFAPE3 001
used on 030A
62A 090A D5237147620000 .. LEVER VFAPE3 001
used on 030A
62A 100B D5237146200000 . ROD ASSY-CONNECTING VFAPE3 001
used on 001B
62A 110A D5237145820000 .. BUSHING VFAPE3 002
used on 100B
62A 115A D5237145820000 .. BUSHING VFAPE3 002
used on 100B
62A 120B D5237145920000 .. ROD-CONNECTING VFAPE3 001
used on 100B
62A 200A D5237146500200 . LEVER ASSY VFAPE3 001
used on 001B
62A 210A D5237113420400 .. SCREW-ADJUSTING VFAPE3 001
used on 200A
62A 220A NAS509-5C .. NUT V80205 001
Optional Vendor Code 92595
used on 200A
62A 230A A5217026320200 .. PLATE-LOCKING VFAPE3 001
used on 200A
- ITEM NOT ILLUSTRATED

Page 10062A-1
52-31-12 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
62A 240A D5237145720200 .. BUSHING-SHOULDERED VFAPE3 002
used on 200A
62A 250A D5237145820200 .. BUSHING VFAPE3 002
used on 200A
62A 260A D5237146620200 .. LEVER VFAPE3 001
used on 200A
62A 270A D5237146000000 . BOLT ASSY-SPRING VFAPE3 001
used on 001B
62A 280A D5237145820000 .. BUSHING VFAPE3 002
used on 270A
62A 290A D5237146120000 .. BOLT VFAPE3 001
used on 270A
- ITEM NOT ILLUSTRATED

Page 10062A-2
52-31-12 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

F_PL_523112_63_0_01_00

MECHANISM INSTL-LOCKING
Figure 63 / FIGURE-52-31-12-950-863-01

Page 10063-0
52-31-12 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
63 - 001A D5237140000099 MECHANISM INSTL-LOCKING VFAPE3 RF
used on 070A (523112510)
SEE 52-31-12-510 FOR NHA
63 - 001B D5237140000299 MECHANISM INSTL-LOCKING VFAPE3 RF
used on 070B (523112510), 070A (52311251A), 070A
(52311251H)
SEE 52-31-12-510 FOR NHA, SEE 52-31-12-51A FOR
NHA, SEE 52-31-12-51H FOR NHA
63 - 001C D5237140000499 MECHANISM INSTL-LOCKING VFAPE3 RF
used on 070B (52311251A), 070B (52311251H)
SEE 52-31-12-51A FOR NHA, SEE 52-31-12-51H
FOR NHA
63 010A D5237144920000 . BOLT VFAPE3 001
used on 001A, 001B, 001C
63 020A MS24665-151 . PIN-COTTER V96906 013
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 001A, 001B, 001C
63 030A NSA5059C4 . NUT VF5442 013
OPT TO TE9925-4 72962
OPT TO THCR54 F0224
Optional Vendor Code 04795, C5543, C5729, F0188
used on 001A, 001B, 001C
63 040A NAS1149C0463R . WASHER V80205 019
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 001A, 001B, 001C
63 050A MS24665-1002 . PIN-COTTER V96906 007
Optional Vendor Code D8518
used on 001A, 001B, 001C
63 060A NSA5059C3 . NUT VF5442 007
OPT TO H53173-3 15653
OPT TO TE9925-3 72962
OPT TO THCR53 F0224
Optional Vendor Code 04795, C5543, C5729, F0188
used on 001A, 001B, 001C
63 070A NAS1149C0332R . WASHER V80205 007
Optional Vendor Code 04795, 5N982, 60996, 8K160,
C5543, C5729
used on 001A, 001B, 001C
- ITEM NOT ILLUSTRATED

Page 10063-1
52-31-12 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
63 080A NAS1149C0363R . WASHER V80205 007
Optional Vendor Code 04795, 06329, 60996, 70347,
8K160, C5543, C5729
used on 001A, 001B, 001C
63 090A D5237144020000 . BOLT VFAPE3 007
used on 001A, 001B, 001C
63 100A D5237144720000 . PLATE VFAPE3 001
used on 001A, 001B, 001C
63 110A D5237144620000 . PLATE VFAPE3 004
used on 001A, 001B, 001C
63 115A D5237144620100 . PLATE VFAPE3 002
used on 001A, 001B, 001C
63 120A D5237144820000 . BOLT VFAPE3 006
used on 001A, 001B, 001C
63 130A D5237140200000 . MECHANISM ASSY-LATCHING VFAPE3 006
used on 001A
SEE 52-31-12-640 FOR DET
63 130B D5237140200200 . MECHANISM ASSY-LATCHING VFAPE3 006
used on 001A, 001B, 001C
SEE 52-31-12-640 FOR DET
63 140A MS24665-300 . PIN-COTTER V96906 006
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 001A, 001B, 001C
63 150A NSA5059C6 . NUT VF5442 006
OPT TO TE9925-6 72962
OPT TO THCR56 F0224
Optional Vendor Code 04795, C5543, C5729, F0188
used on 001A, 001B, 001C
63 160A NAS1149C0663R . WASHER V80205 006
Optional Vendor Code 04795, 10630, 56563, 60996,
70347, 8K160, C5543, C5729
used on 001A, 001B, 001C
63 170A D5237144320000 . BOLT VFAPE3 006
used on 001A, 001B, 001C
63 180A D5237140120200 . WASHER VFAPE3 006
used on 001A, 001B, 001C
63 190A D5237144420000 . SLEEVE VFAPE3 006
used on 001A, 001B, 001C
63 200A D5237145120000 . BUSHING-SHOULDERED VFAPE3 006
used on 001A, 001B, 001C
- ITEM NOT ILLUSTRATED

Page 10063-2
52-31-12 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
63 210A D5237145120200 . BUSHING-SHOULDERED VFAPE3 006
used on 001A, 001B, 001C
63 220A D5237144520000 . BOLT VFAPE3 006
used on 001A, 001B, 001C
63 230A D5237141420000 . BUSHING VFAPE3 006
used on 001A, 001B, 001C
63 240A MS24665-370 . PIN-COTTER V96906 006
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 001A, 001B, 001C
63 250A NSA5059C10 . NUT VF5442 006
OPT TO TE9925-10 72962
OPT TO THCR510 F0224
Optional Vendor Code 04795, 06329, C5543, C5729,
F0188
used on 001A, 001B, 001C
63 260A NAS1149C0363R . WASHER V80205 006
Optional Vendor Code 04795, 06329, 60996, 70347,
8K160, C5543, C5729
used on 001A, 001B, 001C
63 270A D5237144120000 . BOLT VFAPE3 006
used on 001A, 001B, 001C
63 280A D5237144220000 . SLEEVE VFAPE3 006
used on 001A, 001B, 001C
63 290A D5237140120000 . WASHER VFAPE3 006
used on 001A, 001B, 001C
63 300A D5237145220000 . BUSHING-SHOULDERED VFAPE3 006
used on 001A, 001B, 001C
63 310A D5237145220200 . BUSHING-SHOULDERED VFAPE3 006
used on 001A, 001B, 001C
63 320A D5237141500000 . SHAFT ASSY-LOCKING VFAPE3 001
used on 001A, 001B, 001C
SEE 52-31-12-650 FOR DET
63 330A D5237151000000 . SHAFT ASSY-SAFETY VFAPE3 001
used on 001A
SEE 52-31-12-660 FOR DET
63 330B D5237151000200 . SHAFT ASSY-SAFETY VFAPE3 001
used on 001A, 001B
SEE 52-31-12-660 FOR DET
- ITEM NOT ILLUSTRATED

Page 10063-3
52-31-12 Jul 01/17
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COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
63 330C D5237151000400 . SHAFT ASSY-SAFETY VFAPE3 001
used on 001B, 001C
SEE 52-31-12-660 FOR DET, POST SB 52-1039
- ITEM NOT ILLUSTRATED

Page 10063-4
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@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

A 10

20

160
150
170

160

350

A 30 360
40
50
200
180 350
230 200 110

190
110
60
70

220
90 210
30
70
80
120 140 130
250
270 100

260

280

340

240
330

320 300
310
290

F_PL_523112_64_0_01_00

MECHANISM ASSY-LATCHING
Figure 64 / FIGURE-52-31-12-950-864-01

Page 10064-0
52-31-12 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
64 - 001A D5237140200000 MECHANISM ASSY-LATCHING VFAPE3 RF
used on 130A (523112630)
SEE 52-31-12-630 FOR NHA
64 - 001B D5237140200200 MECHANISM ASSY-LATCHING VFAPE3 RF
used on 130B (523112630)
SEE 52-31-12-630 FOR NHA
64 010A D5237140420000 . BOLT VFAPE3 002
used on 001A, 001B
64 020A NAS1149C0732R . WASHER V80205 002
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 001A, 001B
64 030A MS24665-151 . PIN-COTTER V96906 003
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 001A, 001B
64 040A NAS1149C0532R . WASHER V80205 002
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 001A, 001B
64 050A NSA5059C5 . NUT VF5442 002
OPT TO TE9925-5 72962
OPT TO THCR55 F0224
Optional Vendor Code 04795, C5543, C5729, F0188
used on 001A, 001B
64 060A D5237144520000 . BOLT VFAPE3 001
used on 001A, 001B
64 070A NAS1149C0463R . WASHER V80205 002
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 001A, 001B
64 080A NSA5059C4 . NUT VF5442 001
OPT TO TE9925-4 72962
OPT TO THCR54 F0224
Optional Vendor Code 04795, C5543, C5729, F0188
used on 001A, 001B
64 090A D5237141420000 . BUSHING VFAPE3 001
used on 001A, 001B
64 100A D5237143500000 . HOOK ASSY-LATCHING VFAPE3 001
used on 001A, 001B
- ITEM NOT ILLUSTRATED

Page 10064-1
52-31-12 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
64 110A D5237143920000 .. BUSHING-SHOULDERED VFAPE3 002
used on 100A
64 120A D5237143820000 .. BUSHING-SHOULDERED VFAPE3 001
used on 100A
64 130A MS15001-1 .. FITTING-LUBRICATION V96906 001
AS15001-1 81343
Optional Vendor Code 06329, 13899, 5N982, 60996,
8K160, C5543, C5729
used on 100A
64 140A D5237143620000 .. HOOK-LATCHING VFAPE3 001
used on 100A
64 150A D5237140500000 . LINKAGE ASSY VFAPE3 001
used on 001A, 001B
64 160A D5237140820000 .. BUSHING-SHOULDERED VFAPE3 002
used on 150A
64 170A D5237140620000 .. LINK-CONNECTING VFAPE3 001
used on 150A
64 180A D5237141000000 . BELLCRANK ASSY VFAPE3 001
used on 001A
64 180B D5237141000200 . BELLCRANK ASSY VFAPE3 001
used on 001A, 001B
64 190A D5237142320000 .. BUSHING VFAPE3 001
used on 180A
64 190B D5237142320200 .. BUSHING VFAPE3 001
used on 180A, 180B
64 200A D5237143920000 .. BUSHING-SHOULDERED VFAPE3 002
used on 180A, 180B
64 210A D5237141320000 .. BUSHING VFAPE3 001
used on 180A, 180B
64 220A MS15001-3 .. FITTING-LUBRICATION V96906 001
AS15001-3 81343
Optional Vendor Code 04795, 06329, 13899, 60996,
8K160, C5543, C5729, R1120
used on 180A, 180B
64 230A D5237141120000 .. BELLCRANK VFAPE3 001
used on 180A, 180B
64 240A D5237142500000 . SPRING UNIT VFAPE3 001
used on 001A, 001B
64 250A D5237143000000 .. EYEBOLT ASSY VFAPE3 001
used on 240A
- ITEM NOT ILLUSTRATED

Page 10064-2
52-31-12 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
64 260A MS14103-4 ... BEARING-PLAIN V96906 001
OPT TO 11BWG04 K5269
OPT TO WHT4V S0352
OPT TO XRL6-35R F0222
Optional Vendor Code 04795, C5543, C5729
used on 250A
64 270A D5237145420000 ... EYEBOLT VFAPE3 001
used on 250A
64 280A D5237142620000 .. SPRING-COMPRESSION VFAPE3 001
used on 240A
64 290A D5237142900000 .. EYEBOLT ASSY VFAPE3 001
used on 240A
64 300A MS14103-4 ... BEARING-PLAIN V96906 001
OPT TO 11BWG04 K5269
OPT TO WHT4V S0352
OPT TO XRL6-35R F0222
Optional Vendor Code 04795, C5543, C5729
used on 290A
64 310A D5237145320000 ... FITTING-EYE END VFAPE3 001
used on 290A
64 320A A5237420220000 .. WASHER VFAPE3 005
used on 240A
64 330A D5237142820000 .. SLEEVE VFAPE3 001
used on 240A
64 340A D5237142720000 .. SLEEVE VFAPE3 001
used on 240A
64 350A D5237140320000 . SLEEVE VFAPE3 002
used on 001A, 001B
64 350B D5237140320200 . SLEEVE VFAPE3 002
used on 001A, 001B
64 360A D5237140920000 . BUSHING-SHOULDERED VFAPE3 002
used on 001A, 001B
- ITEM NOT ILLUSTRATED

Page 10064-3
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COMPONENT MAINTENANCE MANUAL
D5237100000000

250
260
270

280 290

220
A A 230 290
240
150

150 160
210 170
180
200

20
30
20
150 150 30
10 70
80
10
10
120 90

140 130 10
10
20
70 30
20 80
30
20 90
30
20
30
10 20
30
10
70 20
10 80 10
30 10
90
10 70
100
90 80
20
30 20
110
15 30

40 20
10 50 30
60

10

20
30

F_PL_523112_65_0_01_00

SHAFT ASSY-LOCKING
Figure 65 / FIGURE-52-31-12-950-865-01

Page 10065-0
52-31-12 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
65 - 001A D5237141500000 SHAFT ASSY-LOCKING VFAPE3 RF
used on 320A (523112630)
SEE 52-31-12-630 FOR NHA
65 010A D5237152120000 . PIN-TAPER VFAPE3 014
used on 001A
65 015A D5237152120600 . PIN-TAPER VFAPE3 001
used on 001A
65 020A MS21043-3 . NUT V96906 018
OPT TO BH21043-3 27238
OPT TO H41-3 K6405
OPT TO LH3858-02 72962
OPT TO PLH53 F0224
OPT TO RH30C3 52828
OPT TO T99C1032 11815
OPT TO VN300B02 92215
Optional Vendor Code 04795, 06329, 15653, 27238,
52828, 60119, C5543, C5729
used on 001A
65 030A D5237152220000 . WASHER VFAPE3 018
used on 001A
65 040A D5237142000051 . LEVER ASSY VFAPE3 001
used on 001A
65 050A D5237141320000 .. BUSHING VFAPE3 001
used on 040A
65 060A D5237142120000 .. LEVER VFAPE3 001
used on 040A
65 070A D5237142000251 . LEVER ASSY VFAPE3 004
used on 001A
65 080A D5237141320000 .. BUSHING VFAPE3 001
used on 070A
65 090A D5237142120200 .. LEVER VFAPE3 001
used on 070A
65 100A D5237141920051 . CAM-STOP VFAPE3 001
used on 001A
65 110A D5237143220051 . LEVER-SWITCH VFAPE3 001
used on 001A
65 120A D5237142000451 . LEVER ASSY VFAPE3 001
used on 001A
65 130A D5237141320000 .. BUSHING VFAPE3 001
used on 120A
65 140A D5237142120400 .. LEVER VFAPE3 001
used on 120A
- ITEM NOT ILLUSTRATED

Page 10065-1
52-31-12 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
65 150A D5237152120200 . PIN-TAPER VFAPE3 004
used on 001A
65 160A MS24665-370 . PIN-COTTER V96906 001
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 001A
65 170A NSA5059C10 . NUT VF5442 001
OPT TO TE9925-10 72962
OPT TO THCR510 F0224
Optional Vendor Code 04795, 06329, C5543, C5729,
F0188
used on 001A
65 180A NSA5307-10C . WASHER VF5442 001
Optional Vendor Code 04795, C5543, C5729, F2094,
F7756
used on 001A
65 200A D5237143120000 . WASHER-SERRATED VFAPE3 001
used on 001A
65 210A D5237141820051 . BUSHING VFAPE3 001
used on 001A
65 220A MS24665-300 . PIN-COTTER V96906 001
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 001A
65 230A NSA5059C7 . NUT VF5442 001
OPT TO TE9925-7 72962
OPT TO THCR57 F0224
Optional Vendor Code 04795, C5543, C5729, F0188
used on 001A
65 240A NSA5307-7 . WASHER VF5442 001
Optional Vendor Code 04795, C5543, C5729, F2094,
F7395, F7756, F8982
used on 001A
65 250A D5237149500000 . EYEBOLT ASSY VFAPE3 001
used on 001A
65 260A MS14101-5A .. BEARING V96906 001
OPT TO 11BNG051 K5269
OPT TO FMGN5-4M D3279
OPT TO HT5AV C7239
OPT TO RNRRG05D K7067
OPT TO XRE7-94R F0222
Optional Vendor Code 04795, C5543, C5729
- ITEM NOT ILLUSTRATED

Page 10065-2
52-31-12 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
used on 250A
65 270A D5237149620000 .. EYEBOLT VFAPE3 001
used on 250A
65 280A D5237142400000 . LEVER ASSY VFAPE3 001
used on 001A
65 290A D5237143420000 .. BUSHING-SHOULDERED VFAPE3 002
used on 280A
65 300A D5237143320000 .. LEVER VFAPE3 001
used on 280A
- ITEM NOT ILLUSTRATED

Page 10065-3
52-31-12 Jul 01/17
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COMPONENT MAINTENANCE MANUAL
D5237100000000

120
140
141
130 142
10
A

20
10 30

10

20
20 30
A 30
10
10
10
20
110 30
20
30 80
20 90 10
30
100 70

10 20
10 30
70 80
20 90
30 100

10 20
30
10
10
20
20 30
30 20
30
10
10 10
70
70 20
30 20
20 30
40
30
50
10
60
70
10
20
30
20
30
10
20
30

F_PL_523112_66_0_01_00

SHAFT ASSY-SAFETY
Figure 66 / FIGURE-52-31-12-950-866-01

Page 10066-0
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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
66 - 001A D5237151000000 SHAFT ASSY-SAFETY VFAPE3 RF
used on 330A (523112630)
SEE 52-31-12-630 FOR NHA
66 - 001B D5237151000200 SHAFT ASSY-SAFETY VFAPE3 RF
used on 330B (523112630)
SEE 52-31-12-630 FOR NHA
66 - 001C D5237151000400 SHAFT ASSY-SAFETY VFAPE3 RF
used on 330C (523112630)
SEE 52-31-12-630 FOR NHA
66 010A D5237152120400 . PIN-TAPER VFAPE3 018
used on 001A, 001B, 001C
66 020A MS21043-3 . NUT V96906 018
OPT TO BH21043-3 27238
OPT TO H41-3 K6405
OPT TO LH3858-02 72962
OPT TO PLH53 F0224
OPT TO RH30C3 52828
OPT TO T99C1032 11815
OPT TO VN300B02 92215
Optional Vendor Code 04795, 06329, 15653, 27238,
52828, 60119, C5543, C5729
used on 001A, 001B, 001C
66 030A D5237152220000 . WASHER VFAPE3 018
used on 001A, 001B, 001C
66 040A D5237161000051 . LEVER ASSY VFAPE3 001
used on 001A, 001B, 001C
66 050A D5237141320200 .. BUSHING VFAPE3 001
used on 040A
66 060A D5237160920000 .. LEVER VFAPE3 001
used on 040A
66 070A D5237151220251 . CAM-LOCKING VFAPE3 005
used on 001A
66 070B D5237151220651 . CAM-LOCKING VFAPE3 005
used on 001B, 001C
66 080A D5237151700051 . LEVER-DRIFT PIN VFAPE3 002
used on 001A, 001B, 001C
66 090A D5237151920000 .. BUSHING-SHOULDERED VFAPE3 001
used on 080A
66 100A D5237151820000 .. LEVER VFAPE3 001
used on 080A
- ITEM NOT ILLUSTRATED

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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
66 110A D5237151220051 . CAM-LOCKING VFAPE3 001
used on 001A
66 110B D5237151220451 . CAM-LOCKING VFAPE3 001
used on 001B, 001C
66 120A D5237151400051 . LEVER ASSY VFAPE3 001
used on 001A, 001B
66 120B D5237151400200 . LEVER ASSY VFAPE3 001
used on 001A, 001B, 001C
66 130A D5237130820000 .. BUSHING-SHOULDERED VFAPE3 001
used on 120A, 120B
66 140A D5237151520000 .. LEVER VFAPE3 001
used on 120A
66 140B D5237151520200 .. LEVER VFAPE3 001
used on 120A, 120B
POST SB 52-1039
66 141A D5237129020400 .. LEVER VFAPE3 001
used on 120A
66 142A D5237128020200 .. LEVER VFAPE3 001
used on 120A
POST SB 52-1039
- ITEM NOT ILLUSTRATED

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D5237100000000

F_PL_523112_67_0_01_00

MECHANISM INSTL-VENT DOOR


Figure 67 / FIGURE-52-31-12-950-867-01

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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
67 - 001A D5237160000061 MECHANISM INSTL-VENT DOOR VFAPE3 RF
used on 080A (523112510)
SEE 52-31-12-510 FOR NHA
67 - 001B D5237160000461 MECHANISM INSTL-VENT DOOR VFAPE3 RF
used on 080B (523112510)
SEE 52-31-12-510 FOR NHA
67 - 001C D5237160000661 MECHANISM INSTL-VENT DOOR VFAPE3 RF
used on 080C (523112510), 080A (52311251A), 080A
(52311251H)
SEE 52-31-12-510 FOR NHA, SEE 52-31-12-51A FOR
NHA, SEE 52-31-12-51H FOR NHA
67 010A NAS1100E3-7 . SCREW V80205 004
Optional Vendor Code 1ER65, 8Z507, F0188, F7411,
K8753
used on 001A, 001B, 001C
67 020A NAS1149C0332R . WASHER V80205 004
Optional Vendor Code 04795, 5N982, 60996, 8K160,
C5543, C5729
used on 001A, 001B, 001C
67 030A D5237166000000 . COVER ASSY VFAPE3 001
used on 001A, 001B
67 030B D5237166120200 . COVER VFAPE3 001
used on 001C
67 040A MS24665-151 . PIN-COTTER V96906 004
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 001A, 001B, 001C
67 050A NSA5059C4 . NUT VF5442 004
OPT TO TE9925-4 72962
OPT TO THCR54 F0224
Optional Vendor Code 04795, C5543, C5729, F0188
used on 001A, 001B, 001C
67 060A NAS1149C0463R . WASHER V80205 004
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 001A, 001B, 001C
67 070A NSA5031-4D13 . BOLT VF5442 003
Optional Vendor Code 04795, C5543, C5729, D1283,
F0188, F6167, F7411, K5673, K8753
used on 001A, 001B, 001C
- ITEM NOT ILLUSTRATED

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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
67 080A NAS1149C0463R . WASHER V80205 004
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 001A, 001B, 001C
67 090A D5237141420200 . BUSHING VFAPE3 003
used on 001A, 001B, 001C
67 100A NSA5031-4D16 . BOLT VF5442 001
Optional Vendor Code 04795, C5543, C5729, D1283,
F0188, F6167, F7411, K5673, K8753
used on 001A, 001B, 001C
67 110A D5237141420000 . BUSHING VFAPE3 001
used on 001A, 001B, 001C
67 115A D5237167500000 . ROD ASSY VFAPE3 001
used on 001A, 001B, 001C
67 116A NAS509-5C .. NUT V80205 001
Optional Vendor Code 92595
used on 115A
67 117A NAS509L5C .. NUT V80205 001
Optional Vendor Code 01673, 04795, 06329, 60996,
8K160, 92595, C5543, C5729
used on 115A
67 118A NAS1193K5C .. LOCKING DEVICE V80205 002
Optional Vendor Code 04795, 06329, 17140, 70347,
C5543, C5729, H2776
used on 115A
67 119A D5237166500000 .. EYEBOLT ASSY VFAPE3 001
used on 115A
67 120A MS14103-4 ... BEARING-PLAIN V96906 001
OPT TO 11BWG04 K5269
OPT TO WHT4V S0352
OPT TO XRL6-35R F0222
Optional Vendor Code 04795, C5543, C5729
used on 119A
67 121A D5237166720000 ... EYEBOLT VFAPE3 001
used on 119A
67 122A D5237166500200 .. EYEBOLT ASSY VFAPE3 001
used on 115A
67 123A MS14103-4 ... BEARING-PLAIN V96906 001
OPT TO 11BWG04 K5269
OPT TO WHT4V S0352
OPT TO XRL6-35R F0222
Optional Vendor Code 04795, C5543, C5729
- ITEM NOT ILLUSTRATED

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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
used on 122A
67 124A D5237166720200 ... EYEBOLT VFAPE3 001
used on 122A
67 125A D5237166820000 .. ROD-CONNECTING VFAPE3 001
used on 115A
67 130A D5237167500200 . ROD ASSY VFAPE3 001
used on 001A, 001B, 001C
67 140A NAS509-5C .. NUT V80205 001
Optional Vendor Code 92595
used on 130A
67 150A NAS509L5C .. NUT V80205 001
Optional Vendor Code 01673, 04795, 06329, 60996,
8K160, 92595, C5543, C5729
used on 130A
67 160A NAS1193K5C .. LOCKING DEVICE V80205 002
Optional Vendor Code 04795, 06329, 17140, 70347,
C5543, C5729, H2776
used on 130A
67 170A D5237166500000 .. EYEBOLT ASSY VFAPE3 001
used on 130A
67 180A MS14103-4 ... BEARING-PLAIN V96906 001
OPT TO 11BWG04 K5269
OPT TO WHT4V S0352
OPT TO XRL6-35R F0222
Optional Vendor Code 04795, C5543, C5729
used on 170A
67 190A D5237166720000 ... EYEBOLT VFAPE3 001
used on 170A
67 200A D5237166500200 .. EYEBOLT ASSY VFAPE3 001
used on 130A
67 210A MS14103-4 ... BEARING-PLAIN V96906 001
OPT TO 11BWG04 K5269
OPT TO WHT4V S0352
OPT TO XRL6-35R F0222
Optional Vendor Code 04795, C5543, C5729
used on 200A
67 220A D5237166720200 ... EYEBOLT VFAPE3 001
used on 200A
67 225A D5237166820200 .. ROD-CONNECTING VFAPE3 001
used on 130A
- ITEM NOT ILLUSTRATED

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FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
67 230A D5237160100261 . GEARBOX INSTL VFAPE3 001
used on 001A
SEE 52-31-12-680 FOR DET
67 230B D5237160100461 . GEARBOX INSTL VFAPE3 001
used on 001B, 001C
SEE 52-31-12-680 FOR DET
67 240A D5237165500061 . DOOR INSTL-VENT VFAPE3 001
used on 001A
SEE 52-31-12-690 FOR DET
67 240B D5237165500261 . DOOR INSTL-VENT VFAPE3 001
used on 001B
SEE 52-31-12-69A FOR DET
67 240C D5237165500461 . DOOR INSTL-VENT VFAPE3 001
used on 001C
SEE 52-31-12-69A FOR DET
- ITEM NOT ILLUSTRATED

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D5237100000000

180
140 A
170
150
160
130
60
130 120
60
10 360 120
20
130
370
A
B 350
B 30

390
60
120
400 240

240 340

490 240
470 60
240 120
480
40 130

460
450
130 60
300 120
380 330 320 60
420
120
310
430
440

430
250
290 410

280 420
300
230 190
270 100
210

260 80
70 200
95 220
90
110
50
60
F_PL_523112_68_0_01_00

GEARBOX INSTL
Figure 68 / FIGURE-52-31-12-950-868-01

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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
68 - 001A D5237160100261 GEARBOX INSTL VFAPE3 RF
used on 230A (523112670)
SEE 52-31-12-670 FOR NHA
68 - 001B D5237160100461 GEARBOX INSTL VFAPE3 RF
used on 230B (523112670)
SEE 52-31-12-670 FOR NHA
68 010A NAS6703-3 . BOLT V80205 004
Optional Vendor Code 04795, 06329, 32664, 60996,
8K160, C5543, C5729, K8753
used on 001A
68 010B NAS6703-5 . BOLT V80205 004
Optional Vendor Code 04795, 06329, 32664, 60996,
8K160, C5543, C5729, K8753
used on 001B
68 020A NAS1149C0332R . WASHER V80205 004
Optional Vendor Code 04795, 5N982, 60996, 8K160,
C5543, C5729
used on 001A, 001B
68 030A D5237167220000 . SHIM VFAPE3 001
used on 001A, 001B
68 040A D5237160200000 . GEARBOX ASSY VFAPE3 001
used on 001A
68 040B D5237160200400 . GEARBOX ASSY VFAPE3 001
used on 001B
68 050A NSA5031H3-3 .. BOLT VF5442 003
ABS0114T3H3 FAPE3
Optional Vendor Code 04795, C5543, C5729, D1283,
F0188, F6167, F7411, K5673, K8753
used on 040A
68 050B NSA5031-3-3 .. BOLT VF5442 003
Optional Vendor Code 04795, C5543, C5729, D1283,
F0188, F6167, F7411, K5673, K8753
used on 040B
68 060A NAS1149F0332P .. WASHER V80205 010
Optional Vendor Code 04795, 56563, 70347, C5543,
C5729
used on 040A, 040B
68 070A D5237163000000 .. COVER ASSY VFAPE3 001
used on 040A
68 070B D5237163000400 .. COVER ASSY VFAPE3 001
used on 040B
- ITEM NOT ILLUSTRATED

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FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
68 080A D5237163220000 ... BUSHING-SHOULDERED VFAPE3 001
used on 070A
68 080B D5237163220200 ... BUSHING-SHOULDERED VFAPE3 001
used on 070B
68 090A D5237163120000 ... COVER VFAPE3 001
used on 070A
68 090B D5237163120200 ... COVER VFAPE3 001
used on 070B
68 095A D5237126520000 .. COVER ASSY VFAPE3 001
SUPERSEDES ITEM 070 TO 090
used on 040A, 040B
POST SB 52-1088
68 100A D5237160320000 .. SHIM VFAPE3 001
used on 040A, 040B
68 110A D5237160420000 .. WASHER-THRUST VFAPE3 001
used on 040A
68 110B D5237160420200 .. WASHER-THRUST VFAPE3 001
used on 040B
68 120A MS21043-3 .. NUT V96906 007
OPT TO BH21043-3 27238
OPT TO H41-3 K6405
OPT TO LH3858-02 72962
OPT TO PLH53 F0224
OPT TO RH30C3 52828
OPT TO T99C1032 11815
OPT TO VN300B02 92215
Optional Vendor Code 04795, 06329, 15653, 27238,
52828, 60119, C5543, C5729
used on 040A, 040B
68 130A D5237167320000 .. SLEEVE VFAPE3 005
used on 040A, 040B
68 140A AN386-1-8A .. PIN-TAPER V88044 002
Optional Vendor Code 04795, 70347, C5543, C5729,
F0434
used on 040A, 040B
68 150A D5237161300000 .. LEVER ASSY VFAPE3 001
used on 040A, 040B
68 160A D5237141320200 ... BUSHING VFAPE3 001
used on 150A
68 170A D5237161420000 ... LEVER VFAPE3 001
used on 150A
- ITEM NOT ILLUSTRATED

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COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
68 180A DAN157-13 .. PLUG-PROTECTIVE VD8518 001
OPT TO TL4-163 C1711
Optional Vendor Code 04795, C5543, C5729
used on 040A, 040B
68 190A D5237161500000 .. AXLE ASSY VFAPE3 001
used on 040A
68 190B D5237161500200 .. AXLE ASSY VFAPE3 001
used on 040B
68 200A MS16624-4025 ... RING-RETAINING V96906 001
Optional Vendor Code 04795, 70347, 97464, C5543,
C5729
used on 190A, 190B
68 210A D5237160820000 ... PIN VFAPE3 001
used on 190A, 190B
68 220A D5237160720000 ... GEAR-BEVEL VFAPE3 001
used on 190A
68 220B D5237160720200 ... GEAR-BEVEL VFAPE3 001
used on 190B
68 230A D5237161620000 ... AXLE VFAPE3 001
used on 190A
68 230B D5237161620200 ... AXLE VFAPE3 001
used on 190B
68 240A AN386-1-9A .. PIN-TAPER V88044 004
Optional Vendor Code 04795, 70347, C5543, C5729,
F0434
used on 040A, 040B
68 250A D5237160500000 .. AXLE ASSY VFAPE3 001
used on 040A
68 250B D5237160500200 .. AXLE ASSY VFAPE3 001
used on 040B
68 260A MS16624-4025 ... RING-RETAINING V96906 001
Optional Vendor Code 04795, 70347, 97464, C5543,
C5729
used on 250A, 250B
68 270A D5237160820000 ... PIN VFAPE3 001
used on 250A, 250B
68 280A D5237160720000 ... GEAR-BEVEL VFAPE3 001
used on 250A
68 280B D5237160720200 ... GEAR-BEVEL VFAPE3 001
used on 250B
68 290A D5237160620000 ... AXLE VFAPE3 001
used on 250A
- ITEM NOT ILLUSTRATED

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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
68 290B D5237160620200 ... AXLE VFAPE3 001
used on 250B
68 300A D5237167420000 .. WASHER-THRUST VFAPE3 002
MODIFIED FROM D5237167420200 MADE BY
FAPE3
MODIFIED FROM D5237167420400 MADE BY
FAPE3
MODIFIED FROM D5237167420600 MADE BY
FAPE3
MODIFIED FROM D5237167420800 MADE BY
FAPE3
MODIFIED FROM D5237167421000 MADE BY
FAPE3
used on 040A, 040B
68 310A D5237161000000 .. LEVER ASSY VFAPE3 001
used on 040A, 040B
68 320A D5237141320200 ... BUSHING VFAPE3 001
used on 310A
68 330A D5237160920000 ... LEVER VFAPE3 001
used on 310A
68 340A D5237151220000 .. CAM-LOCKING VFAPE3 001
used on 040A, 040B
68 350A AN386-1-7A .. PIN-TAPER V88044 001
Optional Vendor Code 04795, 70347, C5543, C5729,
F0434
used on 040A, 040B
68 360A D5237167620000 .. LEVER VFAPE3 001
used on 040A, 040B
68 370A D5237167120000 .. SHAFT VFAPE3 001
used on 040A, 040B
68 380A D5237162000000 .. HOUSING ASSY VFAPE3 001
used on 040A, 040B
68 380B D5237162000200 .. HOUSING ASSY VFAPE3 001
used on 040A, 040B
68 390A NAS1611-019 ... PACKING V80205 001
NAS1611-019A 80205
OPT TO 22610-19 00624
Optional Vendor Code 04795, 69289, 70347, C0308,
C5543, C5729, F0229, R1120
used on 380A, 380B
68 400A D5237162420000 ... BUSHING VFAPE3 001
used on 380A, 380B
- ITEM NOT ILLUSTRATED

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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
68 400B D5237162420200 ... BUSHING VFAPE3 001
used on 380A, 380B
68 410A D5237162520000 ... BUSHING VFAPE3 001
used on 380A, 380B
68 420A D5237162320000 ... BUSHING-SHOULDERED VFAPE3 002
used on 380A, 380B
68 430A NAS1792A3-1 ... NUT-PLATE V80205 006
OPT TO AJCR93M13 F0224
OPT TO F50733-3-1 15653
OPT TO NSA5103-3 F5442
OPT TO RF160A3-1 52828
Optional Vendor Code 04795, 06329, 60996, 8K160,
C5543, C5729, U1598
used on 380A, 380B
68 440A NAS1791A3-1 ... NUT-PLATE V80205 001
OPT TO F50731-3-1 15653
OPT TO LACR93M1 F0224
OPT TO NSA5102-3 F5442
OPT TO RF260A3-1 52828
Optional Vendor Code 04795, 06329, 60996, 8K160,
C5543, C5729, U1598
used on 380A, 380B
68 450A D5237162120000 ... CASING VFAPE3 001
used on 380A, 380B
68 460A MS21043-3 . NUT V96906 004
OPT TO BH21043-3 27238
OPT TO H41-3 K6405
OPT TO LH3858-02 72962
OPT TO PLH53 F0224
OPT TO RH30C3 52828
OPT TO T99C1032 11815
OPT TO VN300B02 92215
Optional Vendor Code 04795, 06329, 15653, 27238,
52828, 60119, C5543, C5729
used on 001B
68 470A NAS1149C0332R . WASHER V80205 004
Optional Vendor Code 04795, 5N982, 60996, 8K160,
C5543, C5729
used on 001B
68 480A NAS6703-5 . BOLT V80205 004
Optional Vendor Code 04795, 06329, 32664, 60996,
8K160, C5543, C5729, K8753
- ITEM NOT ILLUSTRATED

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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
used on 001B
68 490A D5237161920000 . FLANGE-BEARING VFAPE3 001
used on 001B
- ITEM NOT ILLUSTRATED

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D5237100000000

F_PL_523112_69_0_01_00

DOOR INSTL-VENT
Figure 69 / FIGURE-52-31-12-950-869-01

Page 10069-0
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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
69 - 001A D5237165500061 DOOR INSTL-VENT VFAPE3 RF
used on 240A (523112670)
SEE 52-31-12-670 FOR NHA
69 010A MS24665-300 . PIN-COTTER V96906 002
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 001A
69 020A NSA5059C6 . NUT VF5442 002
OPT TO TE9925-6 72962
OPT TO THCR56 F0224
Optional Vendor Code 04795, C5543, C5729, F0188
used on 001A
69 030A NAS1149F0663P . WASHER-FLAT V80205 004
Optional Vendor Code 10630, 56563, 70347
used on 001A
69 040A D5237166620000 . SPRING VFAPE3 001
used on 001A
69 050A D5237166620100 . SPRING VFAPE3 001
used on 001A
69 060A D5237166320000 . SLEEVE VFAPE3 002
used on 001A
69 070A NSA5031-6D38 . BOLT VF5442 002
Optional Vendor Code 04795, C5543, D1283, F0188,
F6167, F7411, K5673, K8753
used on 001A
69 080A D5237163500000 . DOOR ASSY-VENT VFAPE3 001
used on 001A
69 090A MS21043-4 .. NUT V96906 004
NAS1291C4M 80205
OPT TO AE27-08 F0422
OPT TO H41-4 K6405
OPT TO PLH54 F0224
OPT TO RH30C4 52828
OPT TO T99C428 11815
OPT TO VN300B048 92215
Optional Vendor Code 04795, 06329, 60119, C5543,
C5729
used on 080A
69 100A NSA5307-4C .. WASHER VF5442 004
Optional Vendor Code 04795, C5543, C5729, F2094,
F7756
used on 080A
- ITEM NOT ILLUSTRATED

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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
69 110A NAS1154V28P .. SCREW V80205 002
Optional Vendor Code 04795, 06329, 70347, C5543,
C5729, F0188, K8753
used on 080A
69 120A NAS1154V27P .. SCREW V80205 002
Optional Vendor Code 04795, 06329, 70347, C5543,
C5729, F0188, K8753
used on 080A
69 130A D5237165000000 .. ARM ASSY VFAPE3 001
used on 080A
69 140A MS24665-86 ... PIN-COTTER V96906 001
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 130A
69 150A NSA5059C3 ... NUT VF5442 001
OPT TO H53173-3 15653
OPT TO TE9925-3 72962
OPT TO THCR53 F0224
Optional Vendor Code 04795, C5543, C5729, F0188
used on 130A
69 160A NAS1149C0363R ... WASHER V80205 001
Optional Vendor Code 04795, 06329, 60996, 70347,
8K160, C5543, C5729
used on 130A
69 170A D5237165220000 ... BOLT-SPRING VFAPE3 001
used on 130A
69 180A NAS1149C0463R ... WASHER V80205 002
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 130A
69 190A NAS509-4C ... NUT V80205 001
Optional Vendor Code 92595
used on 130A
69 200A AN565FC428H14 ... SETSCREW V88044 001
Optional Vendor Code 04795, 06329, 60996, 8K160,
C5543, C5729
used on 130A
69 210A D5237165320000 ... BUSHING-SHOULDERED VFAPE3 002
used on 130A
69 220A D5237165420000 ... BUSHING-SHOULDERED VFAPE3 001
used on 130A
- ITEM NOT ILLUSTRATED

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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
69 230A D5237165620000 ... BUSHING VFAPE3 001
used on 130A
69 240A D5237165120000 ... ARM VFAPE3 001
used on 130A
69 250A D5237165000100 .. ARM ASSY VFAPE3 001
used on 080A
69 260A MS24665-86 ... PIN-COTTER V96906 001
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 250A
69 270A NSA5059C3 ... NUT VF5442 001
OPT TO H53173-3 15653
OPT TO TE9925-3 72962
OPT TO THCR53 F0224
Optional Vendor Code 04795, C5543, C5729, F0188
used on 250A
69 280A NAS1149C0363R ... WASHER V80205 001
Optional Vendor Code 04795, 06329, 60996, 70347,
8K160, C5543, C5729
used on 250A
69 290A D5237165220000 ... BOLT-SPRING VFAPE3 001
used on 250A
69 300A NAS1149C0463R ... WASHER V80205 002
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 250A
69 310A NAS509-4C ... NUT V80205 001
Optional Vendor Code 92595
used on 250A
69 320A AN565FC428H14 ... SETSCREW V88044 001
Optional Vendor Code 04795, 06329, 60996, 8K160,
C5543, C5729
used on 250A
69 330A D5237165320000 ... BUSHING-SHOULDERED VFAPE3 002
used on 250A
69 340A D5237165420200 ... BUSHING-SHOULDERED VFAPE3 001
used on 250A
69 350A D5237165620000 ... BUSHING VFAPE3 001
used on 250A
69 360A D5237165120000 ... ARM VFAPE3 001
used on 250A
- ITEM NOT ILLUSTRATED

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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
69 370A D5237163920200 .. SEAL-PRESSURE RELIEF FLAP VFAPE3 001
used on 080A
69 380A NAS1304-6 .. BOLT V80205 001
NAS6604-6 80205
Optional Vendor Code F0188, F7411, K8753
used on 080A
69 390A NAS1304-12 .. BOLT V80205 001
NAS6604-12 80205
Optional Vendor Code 04795, C5543, C5729, F0188,
F7411, K8753
used on 080A
69 400A NAS1149C0463R .. WASHER V80205 002
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 080A
69 410A NSA5054K4 .. INSERT VF5442 002
OPT TO K8031-4 75237
OPT TO SR258L0024 83324
Optional Vendor Code 04795
used on 080A
69 420A D5237164000000 .. ARM ASSY-ACTUATOR VFAPE3 001
used on 080A
69 430A D5237164320000 ... BUSHING VFAPE3 001
used on 420A
69 440A D5237164220000 ... BUSHING-SHOULDERED VFAPE3 001
used on 420A
69 450A D5237164120000 ... ARM-ACTUATOR VFAPE3 001
used on 420A
69 460A D5237163620000 .. DOOR-VENT VFAPE3 001
used on 080A
- ITEM NOT ILLUSTRATED

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D5237100000000

F_PL_523112_69_A_01_00

DOOR INSTL-VENT
Figure 69A / FIGURE-52-31-12-950-869-A01

Page 10069A-0
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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
69A - 001A D5237165500261 DOOR INSTL-VENT VFAPE3 RF
used on 240B (523112670)
SEE 52-31-12-670 FOR NHA
69A - 001B D5237165500461 DOOR INSTL-VENT VFAPE3 RF
used on 240C (523112670)
SEE 52-31-12-670 FOR NHA
69A 010A MS24665-300 . PIN-COTTER V96906 002
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 001A, 001B
69A 020A NSA5059C6 . NUT VF5442 002
OPT TO TE9925-6 72962
OPT TO THCR56 F0224
Optional Vendor Code 04795, C5543, C5729, F0188
used on 001A, 001B
69A 030A NAS1149C0632R . WASHER V80205 006
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 001A, 001B
69A 040A D5237166620000 . SPRING VFAPE3 001
used on 001A, 001B
69A 050A D5237166620100 . SPRING VFAPE3 001
used on 001A, 001B
69A 060A D5237166320200 . SLEEVE VFAPE3 002
used on 001A, 001B
69A 070A NSA5031-6D38 . BOLT VF5442 002
Optional Vendor Code 04795, C5543, D1283, F0188,
F6167, F7411, K5673, K8753
used on 001A, 001B
69A 080A D5237166320400 . SLEEVE VFAPE3 001
used on 001A, 001B
69A 090A NAS1149D0616K . WASHER V80205 004
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 001A, 001B
69A 100A D5237163500200 . DOOR ASSY-VENT VFAPE3 001
used on 001A
69A 100B D5237163500400 . DOOR ASSY-VENT VFAPE3 001
used on 001A, 001B
69A 110A MS21043-4 .. NUT V96906 004
NAS1291C4M 80205
- ITEM NOT ILLUSTRATED

Page 10069A-1
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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
OPT TO AE27-08 F0422
OPT TO H41-4 K6405
OPT TO PLH54 F0224
OPT TO RH30C4 52828
OPT TO T99C428 11815
OPT TO VN300B048 92215
Optional Vendor Code 04795, 06329, 60119, C5543,
C5729
used on 100A, 100B
69A 120A NSA5307-4C .. WASHER VF5442 004
Optional Vendor Code 04795, C5543, C5729, F2094,
F7756
used on 100A, 100B
69A 130A NAS1154V27P .. SCREW V80205 002
Optional Vendor Code 04795, 06329, 70347, C5543,
C5729, F0188, K8753
used on 100A, 100B
69A 140A NAS1154V28P .. SCREW V80205 002
Optional Vendor Code 04795, 06329, 70347, C5543,
C5729, F0188, K8753
used on 100A, 100B
69A 150A NAS1304-12 .. BOLT V80205 002
NAS6604-12 80205
Optional Vendor Code 04795, C5543, C5729, F0188,
F7411, K8753
used on 100A, 100B
69A 160A NAS1149C0463R .. WASHER V80205 002
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 100A, 100B
69A 170A NSA5054K4 .. INSERT VF5442 002
OPT TO K8031-4 75237
OPT TO SR258L0024 83324
Optional Vendor Code 04795
used on 100A, 100B
69A 180A D5237163920200 .. SEAL-PRESSURE RELIEF FLAP VFAPE3 001
used on 100A, 100B
69A 190A MS24665-86 .. PIN-COTTER V96906 002
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 100A, 100B
- ITEM NOT ILLUSTRATED

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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
69A 200A NSA5060C3 .. NUT VF5442 002
OPT TO E9925-3 72962
OPT TO PHCR53 F0224
Optional Vendor Code 04795, C5543, C5729
used on 100A, 100B
69A 210A NAS1149C0363R .. WASHER V80205 002
Optional Vendor Code 04795, 06329, 60996, 70347,
8K160, C5543, C5729
used on 100A, 100B
69A 220A D5237165220000 .. BOLT-SPRING VFAPE3 002
used on 100A, 100B
69A 230A NAS1149C0463R .. WASHER V80205 002
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 100A, 100B
69A 240A D5237164700000 .. BOX ASSY-TORSION VFAPE3 001
used on 100A, 100B
69A 250A D5237164520000 ... BOX-TORSION VFAPE3 001
used on 240A
69A 260A LN9198-4000C ... RIVET VD8442 020
DETERMINE LENGTH ON INSTALLATION
EN6081D5 I9005
used on 240A
69A 270A D5237165000200 ... ARM ASSY VFAPE3 001
used on 240A
69A 280A D5237165120200 .... ARM VFAPE3 001
used on 270A
69A 290A SP108D .... WASHER-TAB VK7766 001
Optional Vendor Code 04795, C5543, C5729, K4975
used on 270A
69A 300A NAS509-3C .... NUT V80205 001
Optional Vendor Code 01673, 04795, 06329, 60996,
8K160, 92595, C5543, C5729
used on 270A
69A 310A D5237164820000 .... BOLT-ADJUSTING VFAPE3 001
OPT TO NAS428C3A7 80205
used on 270A
69A 320A MS21209F1-20 .... INSERT V96906 001
Optional Vendor Code 04795, 06329, 60996, 8K160,
C4293, C5543, C5729, K6405
used on 270A
- ITEM NOT ILLUSTRATED

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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
69A 330A D5237165320000 .... BUSHING-SHOULDERED VFAPE3 002
used on 270A
69A 340A D5237165620200 .... BUSHING VFAPE3 002
used on 270A
69A 350A D5237164000200 ... ARM ASSY-ACTUATOR VFAPE3 001
used on 240A
69A 360A D5237164120200 .... ARM-ACTUATOR VFAPE3 001
used on 350A
69A 370A SP108D .... WASHER-TAB VK7766 001
Optional Vendor Code 04795, C5543, C5729, K4975
used on 350A
69A 380A NAS509-3C .... NUT V80205 001
Optional Vendor Code 01673, 04795, 06329, 60996,
8K160, 92595, C5543, C5729
used on 350A
69A 390A D5237164820000 .... BOLT-ADJUSTING VFAPE3 001
OPT TO NAS428C3A7 80205
used on 350A
69A 400A MS21209F1-20 .... INSERT V96906 001
Optional Vendor Code 04795, 06329, 60996, 8K160,
C4293, C5543, C5729, K6405
used on 350A
69A 410A D5237165420200 .... BUSHING-SHOULDERED VFAPE3 001
used on 350A
69A 420A D5237165620200 .... BUSHING VFAPE3 001
used on 350A
69A 430A D5237165320000 .... BUSHING-SHOULDERED VFAPE3 001
used on 350A
69A 440A D5237164220000 .... BUSHING-SHOULDERED VFAPE3 001
used on 350A
69A 450A D5237164320000 .... BUSHING VFAPE3 001
used on 350A
- ITEM NOT ILLUSTRATED

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F_PL_523112_70_0_01_00

DRIFT PIN AND TELEFLEX INSTL


Figure 70 / FIGURE-52-31-12-950-870-01

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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
70 - 001A D5237107000070 DRIFT PIN AND TELEFLEX INSTL VFAPE3 RF
used on 090A (523112510)
SEE 52-31-12-510 FOR NHA
70 010A MS24665-151 . PIN-COTTER V96906 004
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 001A
70 020A NSA5059C3 . NUT VF5442 004
OPT TO H53173-3 15653
OPT TO TE9925-3 72962
OPT TO THCR53 F0224
Optional Vendor Code 04795, C5543, C5729, F0188
used on 001A
70 030A NAS1149C0332R . WASHER V80205 008
Optional Vendor Code 04795, 5N982, 60996, 8K160,
C5543, C5729
used on 001A
70 040A NAS1303-11D . BOLT V80205 004
NAS6603D11 80205
Optional Vendor Code F0188, F7411, K8753
used on 001A
70 050A D5237151620000 . BUSHING VFAPE3 004
used on 001A
70 060A TLH460 . TUBE-SLIDING VD8913 002
used on 001A
70 070A L44-109-01-3 .. NUT-JAM VD8913 001
used on 060A
70 080A NAS509-3C .. NUT V80205 001
Optional Vendor Code 01673, 04795, 06329, 60996,
8K160, 92595, C5543, C5729
used on 060A
70 090A L32A320-214 . ROD END ASSY VD8913 002
used on 001A
70 100A L32A320-221A . CABLE ASSY-CONTROL VD8913 002
used on 001A
70 110A NAS509-3C .. NUT V80205 001
Optional Vendor Code 01673, 04795, 06329, 60996,
8K160, 92595, C5543, C5729
used on 100A
70 120A L32A320-214 .. ROD END ASSY VD8913 001
used on 100A
- ITEM NOT ILLUSTRATED

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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
70 130A TLH56 .. CABLE VD8913 001
used on 100A
70 140A L32A320-212A . END ASSY-SWIVEL VD8913 001
used on 001A
70 150A L32A320-212-2 .. NUT VD8913 001
used on 140A
70 160A 2-8275SR5X2 .. RING-SEALING VD8913 001
used on 140A
70 170A TLH452-2 .. NUT VD8913 001
used on 140A
70 180A TLH452-3 .. NUT VD8913 001
used on 140A
70 190A NAS1149C0832R .. WASHER V80205 002
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 140A
70 200A L32A320-212-1 .. END ASSY-SWIVEL VD8913 001
used on 140A
70 210A NAS1133E2 . SCREW V80205 002
Optional Vendor Code 04795, 70347, C5543, C5729,
F0188, F7411, K8753
used on 001A
70 220A NSA5516CA08ND . CLAMP VF5442 002
Optional Vendor Code F0215, F0355
used on 001A
70 230A L32A320-213A . CASING ASSY VD8913 001
used on 001A
70 240A L32A320-215A . CASING ASSY VD8913 001
used on 001A
70 250A L32A320-217 . CONNECTOR ASSY-BULKHEAD VD8913 002
used on 001A
70 260A TLH452-2 .. NUT VD8913 001
used on 250A
70 270A TLH452-3 .. NUT VD8913 001
used on 250A
70 280A NAS1149C0832R .. WASHER V80205 002
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 250A
70 290A L41-101-18-1 .. ADAPTER VD8913 001
used on 250A
- ITEM NOT ILLUSTRATED

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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
70 300A L32A320-222 . CASING ASSY VD8913 002
used on 001A
70 310A L32A320-216 . END ASSY-SWIVEL VD8913 002
used on 001A
70 320A TLH452-2 .. NUT VD8913 001
used on 310A
70 330A TLH452-3 .. NUT VD8913 001
used on 310A
70 340A NAS1149C0832R .. WASHER V80205 002
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 310A
70 350A TLH452-1 .. END ASSY-SWIVEL VD8913 001
used on 310A
70 360A D5237155000060 . DRIFT PIN MECHANISM INSTL VFAPE3 001
used on 001A
SEE 52-31-12-710 FOR DET
70 370A NSA5355-3CA . WASHER-LOCK VF5442 004
Optional Vendor Code 04795, C5543, C5729, F2094,
F7395, F7756
used on 001A
- ITEM NOT ILLUSTRATED

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D5237100000000

190
30
A 40

A
180
100 10
50
120 20
30
170
A 100
120
90
110

90
80
70
130
60 140
130

90

130 150
140

130
90
75

110

90
120
100

160

30
40 120
100
180

50
10
20
30

F_PL_523112_70_A_01_00

DRIFT PIN AND TELEFLEX INSTL


Figure 70A / FIGURE-52-31-12-950-870-A01

Page 10070A-0
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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
70A - 001A D5237107000670 DRIFT PIN AND TELEFLEX INSTL VFAPE3 RF
used on 090B (523112510)
POST SB 52-1019
SEE 52-31-12-510 FOR NHA
70A - 001B D5237107000870 DRIFT PIN AND TELEFLEX INSTL VFAPE3 RF
used on 090C (523112510), 090A (52311251A), 090A
(52311251H)
POST SB 52-1020
SEE 52-31-12-510 FOR NHA, SEE 52-31-12-51A FOR
NHA, SEE 52-31-12-51H FOR NHA
70A - 001C D5237107000870 DRIFT PIN AND TELEFLEX INSTL VFAPE3 RF
used on 090B (52311251A), 090B (52311251H)
SEE 52-31-12-51A FOR NHA, SEE 52-31-12-51H
FOR NHA
70A 010A MS24665-88 . PIN-COTTER V96906 004
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 001A, 001B, 001C
POST SB 52-1020
70A 020A NSA5059C3 . NUT VF5442 004
OPT TO H53173-3 15653
OPT TO TE9925-3 72962
OPT TO THCR53 F0224
Optional Vendor Code 04795, C5543, C5729, F0188
used on 001A, 001B, 001C
70A 030A NAS1149C0332R . WASHER V80205 008
Optional Vendor Code 04795, 5N982, 60996, 8K160,
C5543, C5729
used on 001A, 001B, 001C
70A 040A NAS1303-11D . BOLT V80205 004
NAS6603D11 80205
Optional Vendor Code F0188, F7411, K8753
used on 001A, 001B, 001C
70A 050A D5237151620000 . BUSHING VFAPE3 004
used on 001A, 001B, 001C
70A 060A NAS1133E2 . SCREW V80205 002
Optional Vendor Code 04795, 70347, C5543, C5729,
F0188, F7411, K8753
used on 001A, 001B, 001C
70A 070A NSA5516-11NJ . CLAMP VF5442 002
OPT TO TA0260010WD038E 84971
- ITEM NOT ILLUSTRATED

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FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
Optional Vendor Code 04795, C5543, C5729, F0215,
F0355
used on 001A, 001B, 001C
POST SB 52-1020
70A 075A 4805362 . CONTROL-BALL BEARING VF0280 002
used on 001A, 001B
70A 075B 4807041 . CONTROL-BALL BEARING VF0280 002
used on 001A, 001B, 001C
70A 080A 4805378 .. CONTROL-BALL BEARING VF0280 001
used on 075A
POST SB 52-1020
70A 080B 4807071 .. CONTROL-BALL BEARING VF0280 001
used on 075A, 075B
70A 090A 3099585 .. CLAMP VF0280 004
used on 075A
POST SB 52-1020
70A 100A 4301178 .. WASHER-TAB VF0280 004
used on 075A, 075B
POST SB 52-1020
70A 110A 4301244 .. BOOT VF0280 002
used on 075A
POST SB 52-1020
70A 120A 4290402 .. NUT VF0280 004
used on 075A, 075B
POST SB 52-1020
70A 130A 4301251 .. NUT VF0280 008
used on 075A, 075B
POST SB 52-1020
70A 140A 3074042 .. WASHER VF0280 004
used on 075A, 075B
POST SB 52-1020
70A 150A 3099607 .. GROMMET VF0280 001
used on 075A, 075B
POST SB 52-1020
70A 160A 4301132 .. JOINT-BALL VF0280 001
used on 075A, 075B
POST SB 52-1020
70A 170A 4301148 .. JOINT-BALL VF0280 001
used on 075A, 075B
POST SB 52-1020
- ITEM NOT ILLUSTRATED

Page 10070A-2
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@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
70A 180A 4301192 .. JOINT-BALL VF0280 002
used on 075A, 075B
POST SB 52-1020
70A 190A D5237158500060 . DRIFT PIN MECHANISM INSTL VFAPE3 001
used on 001A
SEE 52-31-12-71A FOR DET, POST SB 52-1019
70A 190B D5237155000260 . DRIFT PIN MECHANISM INSTL VFAPE3 001
used on 001B, 001C
SEE 52-31-12-71B FOR DET
- ITEM NOT ILLUSTRATED

Page 10070A-3
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@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

A
E
E
A
10 F
E
10 90

B
E
C
30
20

40 E
E F
50
60 F B
70 100
80 F
40 F C
80 E 50
60 E
70 C

D D
110

130

120
C 40
70

50 80
60
140 70
150

F_PL_523112_70_K_01_00

DRIVE MECHANISM-DRIFT PIN


Figure 70K / FIGURE-52-31-12-950-870-K01

Page 10070K-0
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@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
70K - 001A D5237101900061 DRIVE MECHANISM-DRIFT PIN VFAPE3 RF
used on 091A (523112510), 091A (52311251A), 091A
(52311251H)
POST SB 52-1087
SEE 52-31-12-510 FOR NHA, SEE 52-31-12-51A FOR
NHA, SEE 52-31-12-51H FOR NHA
70K 010A D5237104020200 . ROD-CONNECTING VFAPE3 002
used on 001A
70K 020A D5237104020000 . ROD-CONNECTING VFAPE3 001
used on 001A
70K 030A D5237104120200 . ROD-CONNECTING VFAPE3 001
used on 001A
70K 040A NAS1303-11D . BOLT V80205 008
NAS6603D11 80205
Optional Vendor Code F0188, F7411, K8753
used on 001A
70K 050A MS24665-88 . PIN-COTTER V96906 008
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 001A
70K 060A NSA5059C3 . NUT VF5442 008
OPT TO H53173-3 15653
OPT TO TE9925-3 72962
OPT TO THCR53 F0224
Optional Vendor Code 04795, C5543, C5729, F0188
used on 001A
70K 070A NAS1149C0332R . WASHER V80205 016
Optional Vendor Code 04795, 5N982, 60996, 8K160,
C5543, C5729
used on 001A
70K 080A D5237151620000 . BUSHING VFAPE3 008
used on 001A
70K 090A D5237103000000 . SUPPORT ASSY VFAPE3 001
used on 001A
SEE 52-31-12-80K FOR DET
70K 100A D5237102100000 . HOUSING ASSY-BEAM 4,INSTL. VFAPE3 001
used on 001A
SEE 52-31-12-81K FOR DET
70K 110A NAS1100E08-7 . SCREW V80205 002
Optional Vendor Code F0188, F7411, K8753
used on 001A
- ITEM NOT ILLUSTRATED

Page 10070K-1
52-31-12 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
70K 120A D5237103820000 . FLAP-DRAINAGE VFAPE3 001
used on 001A
70K 130A D5237103720000 . SHEET VFAPE3 001
used on 001A
70K 140A NAS1149CN832R . WASHER V80205 002
OPT TO 7283A04-230 B0014
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 001A
70K 150A NAS1291C08M . NUT V80205 002
OPT TO 180003-08 60119
OPT TO FN1014M832 56878
OPT TO H42L08 K6405
OPT TO PLH508M F0224
OPT TO RMLH3858-82 72962
OPT TO T99C832M 11815
OPT TO VN300D82 92215
Optional Vendor Code 04795, 06329, 60996, 8K160,
C5543, C5729, H2776
used on 001A
- ITEM NOT ILLUSTRATED

Page 10070K-2
52-31-12 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

A
260
A
240

40
50 270
60
80
B
85

10 280
30
140
60
210 70
20
220
250

60
70 20 B
80
85
110 130
210 190
230 220
120
85
140 40
60 50
70 120 40 60 60
200 70
90 160
100 60
150 130 70
230 170
40
85 50 180
60 190
10
40 170
85 30
50 180 40
60 80 50
20 40 60
80 50
240 40
85 60
90
100
20
250
270
60
70
260

280

F_PL_523112_71_0_01_00

DRIFT PIN MECHANISM INSTL


Figure 71 / FIGURE-52-31-12-950-871-01

Page 10071-0
52-31-12 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
71 - 001A D5237155000060 DRIFT PIN MECHANISM INSTL VFAPE3 RF
used on 360A (523112700)
SEE 52-31-12-700 FOR NHA
71 010A D5237156500000 . LINK ASSY VFAPE3 002
used on 001A
71 020A NSA8136-03X .. BEARING-SPHERICAL VF5442 004
OPT TO ABT3V2002 C7239
OPT TO XRE4-83RSX F0222
Optional Vendor Code 04795, C5543, C5729, D3279,
K5269, S0352
used on 010A
71 030A D5237156620000 .. LINK VFAPE3 002
used on 010A
71 040A MS24665-151 . PIN-COTTER V96906 008
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 001A
71 050A NSA5059C3 . NUT VF5442 006
OPT TO H53173-3 15653
OPT TO TE9925-3 72962
OPT TO THCR53 F0224
Optional Vendor Code 04795, C5543, C5729, F0188
used on 001A
71 060A NAS1149C0332R . WASHER V80205 012
Optional Vendor Code 04795, 5N982, 60996, 8K160,
C5543, C5729
used on 001A
71 070A NAS1303-11D . BOLT V80205 006
NAS6603D11 80205
Optional Vendor Code F0188, F7411, K8753
used on 001A
71 080A D5237151620000 . BUSHING VFAPE3 004
used on 001A
71 085A D5237156420000 . WASHER VFAPE3 006
used on 001A
71 090A NSA5059C4 . NUT VF5442 002
OPT TO TE9925-4 72962
OPT TO THCR54 F0224
Optional Vendor Code 04795, C5543, C5729, F0188
used on 001A
- ITEM NOT ILLUSTRATED

Page 10071-1
52-31-12 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
71 100A NSA5307-4C . WASHER VF5442 002
Optional Vendor Code 04795, C5543, C5729, F2094,
F7756
used on 001A
71 110A D5237156000000 . BELLCRANK ASSY VFAPE3 001
used on 001A
71 120A D5237111620200 .. BUSHING-SHOULDERED VFAPE3 002
used on 110A
71 130A D5237156320000 .. BUSHING VFAPE3 002
used on 110A
71 140A D5237156220000 .. BUSHING-SHOULDERED VFAPE3 002
used on 110A
71 150A D5237156120000 .. BELLCRANK VFAPE3 001
used on 110A
71 160A D5237156000100 . BELLCRANK ASSY VFAPE3 001
used on 001A
71 170A D5237111620200 .. BUSHING-SHOULDERED VFAPE3 002
used on 160A
71 180A D5237156320000 .. BUSHING VFAPE3 002
used on 160A
71 190A D5237156220000 .. BUSHING-SHOULDERED VFAPE3 002
used on 160A
71 200A D5237156120000 .. BELLCRANK VFAPE3 001
used on 160A
71 210A NAS6704U3 . BOLT V80205 006
Optional Vendor Code 04795, C5543, C5729, F0188,
F7411, K8753
used on 001A
71 220A NAS1149C0463R . WASHER V80205 006
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 001A
71 230A D5237155620000 . JOURNAL-BEARING VFAPE3 002
used on 001A
71 240A D5237157000000 . PIN ASSY-DRIFT VFAPE3 002
used on 001A
71 250A D5237151920000 .. BUSHING-SHOULDERED VFAPE3 002
used on 240A
71 260A NSA8206-020 .. O-RING VF5442 002
Optional Vendor Code 04795, C0308, C5543, C5729,
F0229, F8226, U1068
used on 240A
- ITEM NOT ILLUSTRATED

Page 10071-2
52-31-12 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
71 270A D5237157120000 .. PIN-DRIFT VFAPE3 002
used on 240A
71 280A MS15001-1 . FITTING-LUBRICATION V96906 002
AS15001-1 81343
Optional Vendor Code 06329, 13899, 5N982, 60996,
8K160, C5543, C5729
used on 001A
POST SB 52-1088
- ITEM NOT ILLUSTRATED

Page 10071-3
52-31-12 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

A
A
240

45
60
B 50
80

10 270
30 260
140

210
20 70
220
250

60
70 20 B
80

110 130
210 190
230 220
120

140 45
60 50
70 120 40 60 60
200 70
90 160
100 60
150 130 70
230 170
45
50 180
60 190
10
80 30 170
45 45
180
50 50
60 45 60
20
80 50
240 60 40
90
100
20
250

70
260

270

F_PL_523112_71_A_01_00

DRIFT PIN MECHANISM INSTL


Figure 71A / FIGURE-52-31-12-950-871-A01

Page 10071A-0
52-31-12 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
71A - 001A D5237158500060 DRIFT PIN MECHANISM INSTL VFAPE3 RF
used on 190A (52311270A)
SEE 52-31-12-70A FOR NHA
71A 010A D5237156500000 . LINK ASSY VFAPE3 002
used on 001A
71A 020A NSA8136-03X .. BEARING-SPHERICAL VF5442 004
OPT TO ABT3V2002 C7239
OPT TO XRE4-83RSX F0222
Optional Vendor Code 04795, C5543, C5729, D3279,
K5269, S0352
used on 010A
71A 030A D5237156620000 .. LINK VFAPE3 002
used on 010A
71A 040A MS24665-151 . PIN-COTTER V96906 002
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 001A
71A 045A MS24665-88 . PIN-COTTER V96906 006
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 001A
71A 050A NSA5059C3 . NUT VF5442 006
OPT TO H53173-3 15653
OPT TO TE9925-3 72962
OPT TO THCR53 F0224
Optional Vendor Code 04795, C5543, C5729, F0188
used on 001A
71A 060A NAS1149C0332R . WASHER V80205 010
Optional Vendor Code 04795, 5N982, 60996, 8K160,
C5543, C5729
used on 001A
71A 070A NAS1303-11D . BOLT V80205 006
NAS6603D11 80205
Optional Vendor Code F0188, F7411, K8753
used on 001A
71A 080A D5237151620000 . BUSHING VFAPE3 004
used on 001A
71A 085A D5237156420000 . WASHER VFAPE3 006
used on 001A
71A 090A NSA5059C4 . NUT VF5442 002
OPT TO TE9925-4 72962
OPT TO THCR54 F0224
- ITEM NOT ILLUSTRATED

Page 10071A-1
52-31-12 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
Optional Vendor Code 04795, C5543, C5729, F0188
used on 001A
71A 100A NSA5307-4C . WASHER VF5442 002
Optional Vendor Code 04795, C5543, C5729, F2094,
F7756
used on 001A
71A 110A D5237156000000 . BELLCRANK ASSY VFAPE3 001
used on 001A
71A 120A D5237111620200 .. BUSHING-SHOULDERED VFAPE3 002
used on 110A
71A 130A D5237156320000 .. BUSHING VFAPE3 002
used on 110A
71A 140A D5237156220000 .. BUSHING-SHOULDERED VFAPE3 002
used on 110A
71A 150A D5237156120000 .. BELLCRANK VFAPE3 001
used on 110A
71A 160A D5237156000100 . BELLCRANK ASSY VFAPE3 001
used on 001A
71A 170A D5237111620200 .. BUSHING-SHOULDERED VFAPE3 002
used on 160A
71A 180A D5237156320000 .. BUSHING VFAPE3 002
used on 160A
71A 190A D5237156220000 .. BUSHING-SHOULDERED VFAPE3 002
used on 160A
71A 200A D5237156120000 .. BELLCRANK VFAPE3 001
used on 160A
71A 210A NAS6704U3 . BOLT V80205 006
Optional Vendor Code 04795, C5543, C5729, F0188,
F7411, K8753
used on 001A
71A 220A NAS1149C0463R . WASHER V80205 006
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 001A
71A 230A D5237155620000 . JOURNAL-BEARING VFAPE3 002
used on 001A
71A 240A D5237158520000 . DRIFT PIN VFAPE3 002
used on 001A
POST SB 52-1019
71A 250A D5237151920000 .. BUSHING-SHOULDERED VFAPE3 002
used on 240A
- ITEM NOT ILLUSTRATED

Page 10071A-2
52-31-12 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
71A 260A D5237158520200 . WASHER-LOCK VFAPE3 002
used on 001A
POST SB 52-1019
71A 270A MS15001-1 . FITTING-LUBRICATION V96906 002
AS15001-1 81343
Optional Vendor Code 06329, 13899, 5N982, 60996,
8K160, C5543, C5729
used on 001A
POST SB 52-1088
- ITEM NOT ILLUSTRATED

Page 10071A-3
52-31-12 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

A
A
240

45
50
60
80
B
85

10 250
30
140
60
210 70
20
220

60
70 20 B
80
85
110 130
210 190
230 220
120

140 45
60 50
70 120 40 60 60
200 70
90 160
100 60
150 130 70
230 170
45
50 180
60 190
10
45
30 170
50 85
180 45
60
80 50
20 45 60
240 80 50
40
85 60
90
100
20

60
70

250

F_PL_523112_71_B_01_00

DRIFT PIN MECHANISM INSTL


Figure 71B / FIGURE-52-31-12-950-871-B01

Page 10071B-0
52-31-12 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
71B - 001A D5237155000260 DRIFT PIN MECHANISM INSTL VFAPE3 RF
used on 190B (52311270A)
SEE 52-31-12-70A FOR NHA
71B 010A D5237156500000 . LINK ASSY VFAPE3 002
used on 001A
71B 020A NSA8136-03X .. BEARING-SPHERICAL VF5442 004
OPT TO ABT3V2002 C7239
OPT TO XRE4-83RSX F0222
Optional Vendor Code 04795, C5543, C5729, D3279,
K5269, S0352
used on 010A
71B 030A D5237156620000 .. LINK VFAPE3 002
used on 010A
71B 040A MS24665-151 . PIN-COTTER V96906 002
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 001A
71B 045A MS24665-88 . PIN-COTTER V96906 006
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 001A
71B 050A NSA5059C3 . NUT VF5442 006
OPT TO H53173-3 15653
OPT TO TE9925-3 72962
OPT TO THCR53 F0224
Optional Vendor Code 04795, C5543, C5729, F0188
used on 001A
71B 060A NAS1149C0332R . WASHER V80205 012
Optional Vendor Code 04795, 5N982, 60996, 8K160,
C5543, C5729
used on 001A
71B 070A NAS1303-11D . BOLT V80205 006
NAS6603D11 80205
Optional Vendor Code F0188, F7411, K8753
used on 001A
71B 080A D5237151620000 . BUSHING VFAPE3 006
used on 001A
71B 085A D5237156420000 . WASHER VFAPE3 004
used on 001A
71B 090A NSA5059C4 . NUT VF5442 002
OPT TO TE9925-4 72962
OPT TO THCR54 F0224
- ITEM NOT ILLUSTRATED

Page 10071B-1
52-31-12 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
Optional Vendor Code 04795, C5543, C5729, F0188
used on 001A
71B 100A NSA5307-4C . WASHER VF5442 002
Optional Vendor Code 04795, C5543, C5729, F2094,
F7756
used on 001A
71B 110A D5237156000000 . BELLCRANK ASSY VFAPE3 001
used on 001A
71B 120A D5237111620200 .. BUSHING-SHOULDERED VFAPE3 002
used on 110A
71B 130A D5237156320000 .. BUSHING VFAPE3 002
used on 110A
71B 140A D5237156220000 .. BUSHING-SHOULDERED VFAPE3 002
used on 110A
71B 150A D5237156120000 .. BELLCRANK VFAPE3 001
used on 110A
71B 160A D5237156000100 . BELLCRANK ASSY VFAPE3 001
used on 001A
71B 170A D5237111620200 .. BUSHING-SHOULDERED VFAPE3 002
used on 160A
71B 180A D5237156320000 .. BUSHING VFAPE3 002
used on 160A
71B 190A D5237156220000 .. BUSHING-SHOULDERED VFAPE3 002
used on 160A
71B 200A D5237156120000 .. BELLCRANK VFAPE3 001
used on 160A
71B 210A NAS6704U3 . BOLT V80205 006
Optional Vendor Code 04795, C5543, C5729, F0188,
F7411, K8753
used on 001A
71B 220A NAS1149C0463R . WASHER V80205 006
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 001A
71B 230A D5237155620000 . JOURNAL-BEARING VFAPE3 002
used on 001A
71B 240A D5237157120200 . PIN-DRIFT VFAPE3 002
used on 001A
71B 250A MS15001-1 . FITTING-LUBRICATION V96906 002
AS15001-1 81343
Optional Vendor Code 06329, 13899, 5N982, 60996,
8K160, C5543, C5729
- ITEM NOT ILLUSTRATED

Page 10071B-2
52-31-12 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
used on 001A
POST SB 52-1088
- ITEM NOT ILLUSTRATED

Page 10071B-3
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@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

220
230
240

230
10
20
A
30
70
250
175
210

170 80
90 40
175 50
100 130
150 60
120

160

110 140

200
190
180

150

F_PL_523112_72_0_01_01

MECHANISM INSTL-SENSOR
Figure 72 / FIGURE-52-31-12-950-872-01

Page 10072-0
52-31-12 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
72 - 001A D5237150000061 MECHANISM INSTL-SENSOR VFAPE3 RF
used on 100A (523112510)
SEE 52-31-12-510 FOR NHA
72 010A MS24665-88 . PIN-COTTER V96906 001
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 001A
72 020A NSA5059C3 . NUT VF5442 001
OPT TO H53173-3 15653
OPT TO TE9925-3 72962
OPT TO THCR53 F0224
Optional Vendor Code 04795, C5543, C5729, F0188
used on 001A
72 030A NAS1149C0363R . WASHER V80205 001
Optional Vendor Code 04795, 06329, 60996, 70347,
8K160, C5543, C5729
used on 001A
72 040A MS24665-153 . PIN-COTTER V96906 001
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 001A
72 050A NSA5059C4 . NUT VF5442 001
OPT TO TE9925-4 72962
OPT TO THCR54 F0224
Optional Vendor Code 04795, C5543, C5729, F0188
used on 001A
72 060A NAS1149C0463R . WASHER V80205 001
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 001A
72 070A D5237150100000 . LINK ASSY VFAPE3 001
used on 001A
72 080A MS24665-86 .. PIN-COTTER V96906 001
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 070A
72 090A NSA5060C3 .. NUT VF5442 001
OPT TO E9925-3 72962
OPT TO PHCR53 F0224
Optional Vendor Code 04795, C5543, C5729
used on 070A
- ITEM NOT ILLUSTRATED

Page 10072-1
52-31-12 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
72 100A NAS1149C0363R .. WASHER V80205 001
Optional Vendor Code 04795, 06329, 60996, 70347,
8K160, C5543, C5729
used on 070A
72 110A NSA5031-3D9 .. BOLT VF5442 001
Optional Vendor Code 04795, C5543, C5729, D1283,
F0188, F6167, F7411, K5673, K8753
used on 070A
72 120A D5237153820000 .. BUSHING VFAPE3 001
used on 070A
72 130A D5237153500000 .. LEVER ASSY VFAPE3 001
used on 070A
72 140A NSA8136-03X ... BEARING-SPHERICAL VF5442 001
OPT TO ABT3V2002 C7239
OPT TO XRE4-83RSX F0222
Optional Vendor Code 04795, C5543, C5729, D3279,
K5269, S0352
used on 130A
72 150A D5237153720000 ... BUSHING-SHOULDERED VFAPE3 002
used on 130A
72 160A D5237153620000 ... LEVER VFAPE3 001
used on 130A
72 170A NAS509-3C .. NUT V80205 001
Optional Vendor Code 01673, 04795, 06329, 60996,
8K160, 92595, C5543, C5729
used on 070A
72 175A SP108D .. WASHER-TAB VK7766 002
Optional Vendor Code 04795, C5543, C5729, K4975
used on 070A
72 180A D5237152500000 .. FORK END ASSY VFAPE3 001
used on 070A
72 190A D5237152720000 ... BUSHING-SHOULDERED VFAPE3 001
used on 180A
72 200A D5237152620000 ... FORK END VFAPE3 001
used on 180A
72 210A NAS509L3C .. NUT V80205 001
Optional Vendor Code 01673, 04795, 06329, 60996,
8K160, 92595, C5543, C5729
used on 070A
72 220A D5237153000000 .. LEVER ASSY VFAPE3 001
used on 070A
- ITEM NOT ILLUSTRATED

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FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
72 230A D5237153220000 ... BUSHING-SHOULDERED VFAPE3 002
used on 220A
72 240A D5237153120000 ... LEVER VFAPE3 001
used on 220A
72 250A D5237152820000 .. ROD VFAPE3 001
used on 070A
- ITEM NOT ILLUSTRATED

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D5237100000000

220 230

240 A
230 10
20
30
70
250
175
210
80
90
170 100 40
175 120 50
125 150 60
130

160

110 140

200
190
180

150

F_PL_523112_72_A_01_01

MECHANISM INSTL-SENSOR
Figure 72A / FIGURE-52-31-12-950-872-A01

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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
72A - 001B D5237150000262 MECHANISM INSTL-SENSOR VFAPE3 RF
used on 100B (523112510), 100A (52311251A), 100A
(52311251H)
SEE 52-31-12-510 FOR NHA, SEE 52-31-12-51A FOR
NHA, SEE 52-31-12-51H FOR NHA
72A 010A MS24665-88 . PIN-COTTER V96906 001
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 001B
72A 020A NSA5059C3 . NUT VF5442 001
OPT TO H53173-3 15653
OPT TO TE9925-3 72962
OPT TO THCR53 F0224
Optional Vendor Code 04795, C5543, C5729, F0188
used on 001B
72A 030A NAS1149C0363R . WASHER V80205 001
Optional Vendor Code 04795, 06329, 60996, 70347,
8K160, C5543, C5729
used on 001B
72A 040A MS24665-153 . PIN-COTTER V96906 001
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 001B
72A 050A NSA5059C4 . NUT VF5442 001
OPT TO TE9925-4 72962
OPT TO THCR54 F0224
Optional Vendor Code 04795, C5543, C5729, F0188
used on 001B
72A 060A NAS1149C0463R . WASHER V80205 001
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 001B
72A 070B D5237150100200 . LINK ASSY VFAPE3 001
used on 001B
72A 080A MS24665-86 .. PIN-COTTER V96906 001
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 070B
72A 090A NSA5060C3 .. NUT VF5442 001
OPT TO E9925-3 72962
OPT TO PHCR53 F0224
Optional Vendor Code 04795, C5543, C5729
- ITEM NOT ILLUSTRATED

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FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
used on 070B
72A 100A NAS1149C0363R .. WASHER V80205 001
Optional Vendor Code 04795, 06329, 60996, 70347,
8K160, C5543, C5729
used on 070B
72A 110B NSA5031-3D10 .. BOLT VF5442 001
Optional Vendor Code 04795, C5543, C5729, D1283,
F0188, F6167, F7411, K5673, K8753
used on 070B
72A 120B D5237153420000 .. BUSHING VFAPE3 001
used on 070B
72A 125A D5237153920000 .. WASHER VFAPE3 001
used on 070B
72A 130B D5237153500200 .. LEVER ASSY VFAPE3 001
used on 070B
72A 140B D5237153320000 ... BUSHING VFAPE3 001
used on 130B
72A 150A D5237153720000 ... BUSHING-SHOULDERED VFAPE3 002
used on 130B
72A 160B D5237152420200 ... LEVER VFAPE3 001
used on 130B
72A 170A NAS509-3C .. NUT V80205 001
Optional Vendor Code 01673, 04795, 06329, 60996,
8K160, 92595, C5543, C5729
used on 070B
72A 175A SP108D .. WASHER-TAB VK7766 002
Optional Vendor Code 04795, C5543, C5729, K4975
used on 070B
72A 180A D5237152500000 .. FORK END ASSY VFAPE3 001
used on 070B
72A 190A D5237152720000 ... BUSHING-SHOULDERED VFAPE3 001
used on 180A
72A 200A D5237152620000 ... FORK END VFAPE3 001
used on 180A
72A 210A NAS509L3C .. NUT V80205 001
Optional Vendor Code 01673, 04795, 06329, 60996,
8K160, 92595, C5543, C5729
used on 070B
72A 220A D5237153000000 .. LEVER ASSY VFAPE3 001
used on 070B
72A 230A D5237153220000 ... BUSHING-SHOULDERED VFAPE3 002
used on 220A
- ITEM NOT ILLUSTRATED

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FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
72A 240A D5237153120000 ... LEVER VFAPE3 001
used on 220A
72A 250A D5237152820000 .. ROD VFAPE3 001
used on 070B
- ITEM NOT ILLUSTRATED

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D5237100000000

10
A A
K
B 20

D
B C
C G
B 70 50 B
H C 71 90 C
J
E 45 C 30
23 40 B
25 31
310 35
41 C
80
F 310

320
D 150

140
K 100 30
31
40
41
60
J

110
170
180 120

130

110
160

220
200
E F 280
210
300

G
190 280 E
230

240
H 250

270 260

290 F

F_PL_523112_73_0_01_00

ELECTRICAL EQUIPMENT INSTL-CARGO DOOR


Figure 73 / FIGURE-52-31-12-950-873-01

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FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
73 - 001A D9289112200062 ELECTRICAL EQUIPMENT INSTL-CARGO VFAPE3 RF
DOOR
used on 110A (523112510)
SEE 52-31-12-510 FOR NHA
73 - 001B D9289112200063 ELECTRICAL EQUIPMENT INSTL-CARGO VFAPE3 RF
DOOR
used on 110B (523112510)
SEE 52-31-12-510 FOR NHA
73 - 001C D9289112200262 ELECTRICAL EQUIPMENT INSTL-CARGO VFAPE3 RF
DOOR
used on 110C (523112510)
SEE 52-31-12-510 FOR NHA
73 - 001D D9289112200462 ELECTRICAL EQUIPMENT INSTL-CARGO VFAPE3 RF
DOOR
used on 110D (523112510), 110A (52311251A), 110A
(52311251H)
SEE 52-31-12-510 FOR NHA, SEE 52-31-12-51A FOR
NHA, SEE 52-31-12-51H FOR NHA
73 - 001E D9289112200462 ELECTRICAL EQUIPMENT INSTL-CARGO VFAPE3 RF
DOOR
used on 110B (52311251A)
SEE 52-31-12-51A FOR NHA
73 - 001F D9289112200462 ELECTRICAL EQUIPMENT INSTL-CARGO VFAPE3 RF
DOOR
used on 110C (52311251A), 110B (52311251H)
SEE 52-31-12-51A FOR NHA, SEE 52-31-12-51H
FOR NHA
73 - 001G D9289112200462 ELECTRICAL EQUIPMENT INSTL-CARGO VFAPE3 RF
DOOR
used on 110D (52311251A)
SEE 52-31-12-51A FOR NHA
73 010A EN2997SE61624CN . CONNECTOR-PLUG VI9005 001
OPT TO 85333ES1624PN08 F0225
OPT TO 9836SE16-24PN F1983
OPT TO E0442SE16-24PN F5442
OPT TO HTAMF05-16-24PN K0316
Optional Vendor Code 04795, C5543, C5729
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G
73 020A E0115B20-16-3 . ELBOW VF5442 001
OPT TO 58034-3 F6101
OPT TO T4891-20 K0685
- ITEM NOT ILLUSTRATED

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1234567 FROM PER
TO ASSY
Optional Vendor Code 04795, C5543, C5729
used on 001A, 001B, 001C
73 020B E0115A12-16-3 . ELBOW VF5442 001
OPT TO T9312-12 K0685
Optional Vendor Code 04795, C5543, C5729
used on 001D, 001E, 001F, 001G
73 023A NSA935805-12 . ELECTRICAL CONDUIT VF5442 AR
USE AS REQUIRED, USAGE LENGTH 1800 MM
OPT TO C10000-0-0-24 81482
OPT TO GC100-12 F0564
OPT TO SF001-00-00-12 F6101
Optional Vendor Code C5543
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G
73 025A NSA935805-20 . ELECTRICAL CONDUIT VF5442 AR
USE AS REQUIRED, USAGE LENGTH 20 MM
OPT TO C10000-0-0-40 81482
OPT TO GC100-20 F0564
OPT TO SF001-00-00-20 F6101
Optional Vendor Code C5543
used on 001C
73 030A NAS1096-2-8 . SCREW V80205 004
NAS1801-08-8 80205
Optional Vendor Code 04795, C5543, C5729, F0188,
K8753
used on 001A, 001B, 001C, 001D, 001F
73 031A NAS1096-2-8 . SCREW V80205 002
NAS1801-08-8 80205
Optional Vendor Code 04795, C5543, C5729, F0188,
K8753
used on 001E, 001G
73 035A NAS1096-2-12 . SCREW V80205 001
NAS1801-08-12 80205
Optional Vendor Code 04795, C5543, C5729, F0188,
K8753
used on 001E, 001G
73 040A NAS1149DN816K . WASHER V80205 004
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 001A, 001B, 001C, 001D, 001F
73 041A NAS1149DN816K . WASHER V80205 003
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
- ITEM NOT ILLUSTRATED

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FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
used on 001E, 001G
73 045A NSA5527-03-03 . SPACER VF5442 001
Optional Vendor Code 04795, C5543, C5729, F8982
used on 001D, 001E, 001F, 001G
73 050A NSA5516-19NV . CLAMP VF5442 001
FOR REPLACEMENT, SEE STANDARD MANUAL
Optional Vendor Code F0215, F0229, F0274, F0276,
F0355
used on 001A, 001B, 001C
73 060A NSA935809-12 . SLEEVE-PROTECTIVE VF5442 001
OPT TO 2038T12 F6101
Optional Vendor Code 04795, C5543, C5729, F0564,
F6909, F8982, U2642
used on 001A, 001B, 001C
73 070A NSA5066-08-2 . NUT-CLIP VF5442 002
OPT TO SL210-08-2 97393
Optional Vendor Code 60119
used on 001A, 001B, 001C, 001D, 001F
73 071A NSA5066-08-2 . NUT-CLIP VF5442 001
OPT TO SL210-08-2 97393
Optional Vendor Code 60119
used on 001E, 001G
73 080A NSA935808-01 . WASHER VF5442 001
OPT TO 3732-109 C7100
OPT TO 50012-1-31 F6101
OPT TO 715120001 F0355
Optional Vendor Code 04795, C5543, C5729, F0355
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G
73 090A NSA935807-12 . CLAMP VF5442 001
OPT TO 50011-12 F6101
Optional Vendor Code 04795, C5543, C5729, F0215,
F0355
used on 001A, 001B, 001D, 001E, 001F, 001G
73 090B NSA935807-20 . CLAMP VF5442 001
OPT TO 50011-20 F6101
Optional Vendor Code 04795, C5543, C5729, F0215,
F0355
used on 001C
73 100A D9269000400200 . BLOCK-TERMINAL VFAPE3 001
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G
- ITEM NOT ILLUSTRATED

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FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
73 110A NSA937901S .. END-CLAMPS VF5442 002
OPT TO 00110201060 F0394
OPT TO 020-0020-00 F1983
Optional Vendor Code 04795, C5543, C5729
used on 100A
73 120A NSA937901M20-01 .. MODULE VF5442 002
OPT TO 00111520103 F0394
OPT TO 208-2B01 F4250
OPT TO 8559E2001 F0225
OPT TO FMJ11E20-01K F1983
Optional Vendor Code 04795, C5543, C5729
used on 100A
73 130A NSA937901M20-09 .. MODULE VF5442 002
OPT TO 00111520903 F0394
OPT TO 208-2B09 F4250
OPT TO 8559E2009 F0225
OPT TO FMJ11E20-09K F1983
Optional Vendor Code 04795, C5543, C5729
used on 100A
73 140A NSA937901RB0100 .. RAIL VF5442 001
Optional Vendor Code 04795, C5543, C5729, F0394,
F1983
used on 100A
73 150A MS21062-08 . NUT V96906 002
MS21062L08 96906
OPT TO AJF508 F0224
OPT TO F2031-08 K6405
OPT TO RF100C08 52828
Optional Vendor Code 04795, C5543, C5729
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G
73 160A NAS1096-3-7 . SCREW V80205 001
NAS1801-3-7 80205
Optional Vendor Code F0188, K8753
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G
73 170A NAS1149D0332K . WASHER V80205 001
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G
- ITEM NOT ILLUSTRATED

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FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
73 180A MS21042L3 . NUT V96906 001
OPT TO AS8600D U1653
OPT TO H14-3 15653
OPT TO PLH353M F0224
OPT TO RH30A3 52828
OPT TO RM52LH3324-02 72962
OPT TO T98S1032 11815
OPT TO VN300A02 92215
Optional Vendor Code 04795, 06329, 1BGN6, 60996,
8K160, C5543, C5729, R1120
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G
73 190A NAS1100-04-6 . SCREW V80205 002
Optional Vendor Code 04795, 1ER65, 8Z507, C5543,
C5729, F0188, F7411, K8753
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G
73 200A NAS1149DN416K . WASHER V80205 002
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G
73 210A MS21042L04 . NUT V96906 002
OPT TO AS8600A U1653
OPT TO EH14L04 15653
OPT TO H14L04 15653
OPT TO PLH3504M F0224
OPT TO RH30A04 52828
OPT TO RM52LH3324-40 72962
OPT TO T98S440 11815
OPT TO VN300A40 92215
Optional Vendor Code 04795, 06329, 60996, 8K160,
C5543, C5729
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G
73 220A NSA938004-14 . RECEPTACLE-DUMMY VF5442 001
OPT TO 8526-07R14 F0225
OPT TO DBA50PR14 F1983
OPT TO EN3646A514 I9005
Optional Vendor Code 04795, C5543, C5729
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G
73 230A EN3646A61419DN . CONNECTOR-PLUG VI9005 001
OPT TO 7TBD101500 F1983
OPT TO 7TBD102232 F0225
OPT TO E0052R14B19SNE F5442
Optional Vendor Code 04795, C5543, C5729
- ITEM NOT ILLUSTRATED

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FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G
73 240A ABS0351B14 . BACKSHELL-CONNECTOR VFAPE3 001
ABS0638B14 FAPE3
OPT TO GK5293 C3471
Optional Vendor Code 04795, C5543, C5729
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G
73 250A NSA935513-01 . MOUNT-CABLE VF5442 023
OPT TO TY5K1HS D8527
OPT TO TY5K1HSNAT K0720
Optional Vendor Code 04795, C5543, C5729
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G
73 260A NSA935401-03 . TIE-CABLE VF5442 050
OPT TO 32012 F2693
OPT TO 32251 F2693
OPT TO PLT1M30 06383
OPT TO SST1M30 06383
OPT TO SST1M39 06383
OPT TO T18RHS D8527
Optional Vendor Code 04795, C0259, C5543, C5729,
D8527
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G
73 270A LN9240-6X2 . GROMMET VD8442 006
OPT TO 5003740 C0008
Optional Vendor Code 04795, C1776, C5543, C5729
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G
73 280A ABS0351A12 . BACKSHELL-CONNECTOR VFAPE3 003
ABS0638A12 FAPE3
OPT TO GK5282 C3471
Optional Vendor Code 04795, C5543, C5729
used on 001A
73 280B ABS0351A08 . BACKSHELL-CONNECTOR VFAPE3 003
ABS0638A08 FAPE3
OPT TO GK5280 C3471
Optional Vendor Code 04795, C5543, C5729
used on 001B, 001C, 001D, 001E, 001F, 001G
73 290A ABS0351B12 . BACKSHELL-CONNECTOR VFAPE3 001
ABS0638B12 FAPE3
OPT TO GK5292 C3471
Optional Vendor Code 04795, C5543, C5729
used on 001A
73 290B ABS0351B08 . BACKSHELL-CONNECTOR VFAPE3 001
ABS0638B08 FAPE3
- ITEM NOT ILLUSTRATED

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FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
OPT TO GK5290 C3471
Optional Vendor Code 04795, C5543, C5729
used on 001B, 001C, 001D, 001E, 001F, 001G
73 300A E0073-12-10T . SEAL-PRESSURE VF5442 002
OPT TO 54-307-12-10F F0225
OPT TO 54-307-12-10H F0225
OPT TO DTP07-12-10K F1983
OPT TO DTP07-12-10T F1983
OPT TO PVW77-12-10-57 K0316
Optional Vendor Code 04795, C5543, C5729
used on 001A
73 300B E0073-8-3AT . SEAL-PRESSURE VF5442 002
OPT TO DTP07-8-3AK F1983
OPT TO PVW77-8-98-57 K0316
Optional Vendor Code 04795, C5543, C5729
used on 001B, 001C, 001D, 001E, 001F, 001G
73 310A D9239125000099 . SENSOR INSTL-DOOR VFAPE3 001
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G
SEE 52-31-12-740 FOR DET
73 320A DAN79-05 . HOSE VFAPE3 001
Optional Vendor Code C4344, C5543
used on 001F, 001G
- ITEM NOT ILLUSTRATED

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F_PL_523112_74_0_01_00

SENSOR INSTL-DOOR
Figure 74 / FIGURE-52-31-12-950-874-01

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FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
74 - 001A D9239125000099 SENSOR INSTL-DOOR VFAPE3 RF
used on 310A (523112730)
SEE 52-31-12-730 FOR NHA
74 010A EN3646A6083ADN . CONNECTOR-PLUG VI9005 002
OPT TO 6TBD101465 F0225
OPT TO 6TBD101466 F1983
OPT TO 7TBD101554 F1983
OPT TO 7TBD102262 F0225
OPT TO E0052R8B3ASNE F5442
Optional Vendor Code 04795, C5543, C5729
used on 001A
74 020A ABS0351A08 . BACKSHELL-CONNECTOR VFAPE3 001
ABS0638A08 FAPE3
OPT TO GK5280 C3471
Optional Vendor Code 04795, C5543, C5729
used on 001A
74 030A ABS0351B08 . BACKSHELL-CONNECTOR VFAPE3 001
ABS0638B08 FAPE3
OPT TO GK5290 C3471
Optional Vendor Code 04795, C5543, C5729
used on 001A
74 040A 8-484-01 . SENSOR-PROXIMITY,RECTANGULAR V08748 002
8-933-01 08748
OPT TO 666000077 K0654
OPT TO ABS0121-10 FAPE3
Optional Vendor Code 04795, C5543, C5729
used on 001A
74 042A NAS1149C0332R . WASHER V80205 002
Optional Vendor Code 04795, 5N982, 60996, 8K160,
C5543, C5729
used on 001A
74 044A NAS1149C0363R . WASHER V80205 004
Optional Vendor Code 04795, 06329, 60996, 70347,
8K160, C5543, C5729
used on 001A
74 050A NAS1096-2-9 . SCREW V80205 008
NAS1801-08-9 80205
Optional Vendor Code F0188, K8753
used on 001A
74 060A NAS1149DN816K . WASHER V80205 004
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
- ITEM NOT ILLUSTRATED

Page 10074-1
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COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
used on 001A
74 070A MS21042-08 . NUT V96906 004
OPT TO H14L08CW 75237
OPT TO PLH3508 F0224
OPT TO RH30X08 52828
OPT TO T97S832CPF 11815
Optional Vendor Code 04795, 60119, C5543, C5729
used on 001A
74 080A 8-368-04 . TARGET V08748 002
OPT TO 666000078 K0654
OPT TO ABS0121-11 FAPE3
Optional Vendor Code 04795, C5543, C5729, K0653
used on 001A
74 090A 8-519-01 . TARGET-RECTANGULAR V08748 001
OPT TO ABS0121-12 FAPE3
Optional Vendor Code 04795, C5543, C5729, K0653
used on 001A
74 100A MS21042-06 . NUT V96906 001
OPT TO H14L06CW 75237
OPT TO PLH3506 F0224
OPT TO RH30X06 52828
OPT TO T98S440CPF 11815
Optional Vendor Code 04795, 60119, C5543, C5729
used on 001A
- ITEM NOT ILLUSTRATED

Page 10074-2
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COMPONENT MAINTENANCE MANUAL
D5237100000000

AB A C
105

AB
160
D
180

C 170
B
AB
E 100

E
180
10
130
140
D 50
80

120
90
60
70
40
110
110
30
153 2

120 80
150 1
20 150 1

155 2
150 1
153 2 150 1
155 2 NOTE:

1 BEFORE SB 52−1088

2 AFTER SB 52−1088

F_PL_523112_75_0_01_00

PLATE AND HOISTING POINT INSTL


Figure 75 / FIGURE-52-31-12-950-875-01

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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
75 - 001A D5237190000260 PLATE AND HOISTING POINT INSTL VFAPE3 RF
used on 120A (523112510), 120A (52311251A), 120A
(52311251H)
SEE 52-31-12-510 FOR NHA, SEE 52-31-12-51A FOR
NHA, SEE 52-31-12-51H FOR NHA
75 010A D5237191020000 . STOP-X VFAPE3 001
used on 001A
75 020A D5237191020200 . STOP-X VFAPE3 002
used on 001A
75 030A D5237191120200 . PLATE VFAPE3 003
used on 001A
75 040A D5237191120400 . PLATE VFAPE3 003
used on 001A
75 050A NAS1152E3 . SCREW V80205 002
Optional Vendor Code F7411, K8753
used on 001A
75 060A NAS1149CN832R . WASHER V80205 002
OPT TO 7283A04-230 B0014
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 001A
75 070A MS21043-08 . NUT V96906 002
NAS1291C08M 80205
OPT TO H41L08 K6405
OPT TO PLH508 F0224
OPT TO RH30C08 52828
OPT TO T99C832 11815
OPT TO VN300B82 92215
Optional Vendor Code 04795, 15653, 27238, 60119,
C5543, C5729, F0224
used on 001A
75 080A NAS1102E3-11 . SCREW V80205 010
Optional Vendor Code D8518, F0188
used on 001A
75 090A NAS1153E8 . SCREW V80205 002
Optional Vendor Code 04795, 06329, 70347, C5543,
C5729, F0188, K8753
used on 001A
75 100A NSA9006-12 . FITTING-HOIST VF5442 003
Optional Vendor Code 04795, C5543, C5729, D1283,
F7411, F8982
used on 001A
- ITEM NOT ILLUSTRATED

Page 10075-1
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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
75 105A D5237121720000 . PLUG VFAPE3 003
OPT TO ABS0411PF1210 FAPE3
used on 001A
75 110A NAS1474C3 . NUT V80205 010
OPT TO F1968C3 15653
OPT TO M14735H02 80539
OPT TO SEM55C3 F0224
Optional Vendor Code 04795, C5543, C5729, K6405
used on 001A
75 120A NAS1153E8 . SCREW V80205 002
Optional Vendor Code 04795, 06329, 70347, C5543,
C5729, F0188, K8753
used on 001A
75 130A NAS1149C0363R . WASHER V80205 004
Optional Vendor Code 04795, 06329, 60996, 70347,
8K160, C5543, C5729
used on 001A
75 140A MS21043-3 . NUT V96906 004
OPT TO BH21043-3 27238
OPT TO H41-3 K6405
OPT TO LH3858-02 72962
OPT TO PLH53 F0224
OPT TO RH30C3 52828
OPT TO T99C1032 11815
OPT TO VN300B02 92215
Optional Vendor Code 04795, 06329, 15653, 27238,
52828, 60119, C5543, C5729
used on 001A
75 150A D5237120820000 . SHEET-COVER VFAPE3 004
used on 001A
75 153A D5237127620400 . PLUG-PROTECTIVE VFAPE3 002
used on 001A
POST SB 52-1088
75 155A D5237127620200 . PLUG-PROTECTIVE VFAPE3 002
used on 001A
POST SB 52-1088
75 160A AN565AC428H8 . SETSCREW V88044 002
Optional Vendor Code 04795, 06329, 60996, 8K160,
C5543, C5729
used on 001A
- ITEM NOT ILLUSTRATED

Page 10075-2
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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
75 170A AN565AC428H9 . SETSCREW V88044 001
Optional Vendor Code 04795, 06329, 60996, 8K160,
C5543, C5729
used on 001A
75 180A AN565AC428H10 . SETSCREW V88044 002
Optional Vendor Code 04795, 06329, 60996, 8K160,
C5543, C5729
used on 001A
- ITEM NOT ILLUSTRATED

Page 10075-3
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COMPONENT MAINTENANCE MANUAL
D5237100000000

A
120 110
125 90
95
100 140

130 70
90
91
100 50
60

80
150

80
150
90
91
100

10

90
95
100

30
40

20
40

F_PL_523112_76_0_01_00

FAIRING INSTL-DOOR
Figure 76 / FIGURE-52-31-12-950-876-01

Page 10076-0
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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
76 - 001A D5347530000061 FAIRING INSTL-DOOR VFAPE3 RF
used on 130A (523112510)
SEE 52-31-12-510 FOR NHA
76 - 001B D5347530000061 FAIRING INSTL-DOOR VFAPE3 RF
used on 130B (523112510)
SEE 52-31-12-510 FOR NHA
76 - 001C D5347530000061 FAIRING INSTL-DOOR VFAPE3 RF
used on 130A (52311251A)
SEE 52-31-12-51A FOR NHA
76 - 001D D5347530000061 FAIRING INSTL-DOOR VFAPE3 RF
used on 130B (52311251A)
SEE 52-31-12-51A FOR NHA
76 - 001E D5347530000061 FAIRING INSTL-DOOR VFAPE3 RF
used on 130C (52311251A)
SEE 52-31-12-51A FOR NHA
76 010A D5347531000000 . FAIRING-DOOR VFAPE3 001
used on 001A, 001B, 001C
76 010B D5347531005000 . FAIRING-DOOR VFAPE3 001
used on 001A, 001B, 001C
76 010C D5347531005400 . FAIRING-DOOR VFAPE3 001
used on 001D
76 010D D5347531005600 . FAIRING-DOOR VFAPE3 001
used on 001E
76 020A NSA5030-3-3 . SCREW VF5442 007
ASNA2001V3-3 F5442
Optional Vendor Code 04795, C5543, C5729, D1283,
F0188, F6167, F7411, K5673, K8753
used on 001A, 001B, 001C, 001D, 001E
76 030A NSA5030-3-6 . SCREW VF5442 001
ASNA2001V3-6 F5442
Optional Vendor Code 04795, C5543, C5729, D1283,
F0188, F6167, F7411, K5673, K8753
used on 001A, 001B, 001C, 001D, 001E
76 040A NAS1169C10 . WASHER V80205 008
Optional Vendor Code 04795, C5543, C5729
used on 001A, 001B, 001C, 001D, 001E
76 050A NAS1102-3-8 . SCREW V80205 007
Optional Vendor Code 04795, 1ER65, 8Z507, C5543,
C5729, F0188, F7411, K8753
used on 001A, 001B, 001C, 001D, 001E
- ITEM NOT ILLUSTRATED

Page 10076-1
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COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
76 060A DAN125-5 . WASHER-COUNTERSUNK VD8518 007
OPT TO EF3023A5 C3898
Optional Vendor Code 04795, C5543, C5729
used on 001A, 001B, 001C, 001D, 001E
76 070A D5347532120000 . SECTION VFAPE3 001
used on 001A, 001B, 001C, 001D, 001E
76 080A NAS1791A3-1 . NUT-PLATE V80205 008
OPT TO F50731-3-1 15653
OPT TO LACR93M1 F0224
OPT TO NSA5102-3 F5442
OPT TO RF260A3-1 52828
Optional Vendor Code 04795, 06329, 60996, 8K160,
C5543, C5729, U1598
used on 001A, 001B, 001C, 001D, 001E
76 090A NAS6704-4 . BOLT V80205 005
Optional Vendor Code 04795, C5543, C5729, F0188,
F7411, K8753
used on 001A
76 091A NAS6704-4 . BOLT V80205 003
Optional Vendor Code 04795, C5543, C5729, F0188,
F7411, K8753
used on 001B, 001C, 001D, 001E
76 095A NAS6704-6 . BOLT V80205 002
Optional Vendor Code 04795, C5543, C5729, F0188,
F7411, K8753
used on 001B, 001C, 001D, 001E
76 100A NAS1149C0463R . WASHER V80205 005
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 001A, 001B, 001C, 001D, 001E
76 110A D5347532400000 . ANGLE ASSY-CONNECTING VFAPE3 001
used on 001A, 001B, 001C, 001D, 001E
76 120A NAS1791A3-1 .. NUT-PLATE V80205 007
OPT TO F50731-3-1 15653
OPT TO LACR93M1 F0224
OPT TO NSA5102-3 F5442
OPT TO RF260A3-1 52828
Optional Vendor Code 04795, 06329, 60996, 8K160,
C5543, C5729, U1598
used on 110A
76 125A DIN65399-2400BF .. RIVET VD8286 014
DETERMINE LENGTH ON INSTALLATION
- ITEM NOT ILLUSTRATED

Page 10076-2
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COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
used on 110A
76 130A D5347532500000 . BRACKET ASSY VFAPE3 001
used on 001A, 001B, 001C, 001D, 001E
76 - 133A D5347532220000 .. SECTION-Z VFAPE3 001
used on 130A
76 - 136A D5347532620200 .. TAPE-ADHESIVE VFAPE3 001
used on 130A
76 140A NAS1474C4 . NUT V80205 005
OPT TO F1968C4 15653
OPT TO M14735H048 80539
OPT TO SEM55C4 F0224
Optional Vendor Code 04795, 70347, C5543, C5729
used on 001A, 001B, 001C, 001D, 001E
76 150A DIN65399-2400BF . RIVET VD8286 AR
USE AS REQUIRED, DETERMINE LENGTH ON
INSTALLATION
used on 001A, 001B, 001C, 001D, 001E
- ITEM NOT ILLUSTRATED

Page 10076-3
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COMPONENT MAINTENANCE MANUAL
D5237100000000

STA2430/FR52A
STA2456/FR53
STA2483/FR53A
STA2510/FR54
STA2536/FR54A
STA2563/FR55
STA2590/FR55A
STA2616/FR56

ONLY
FR55A

FR53
FR53A
FR54
FR54A
FR55 FR55
FR55A FR55A

FR53
FR53A
FR54
FR54A
FR53 ONLY
FR53A FR53
FR54 FR53A
FR54A FR55
FR55 FR55A
FR55A

FR52A
FR58

FR53

F_PL_523112_77_0_01_00

BUSHING INSTL-DOOR STRUCTURE


Figure 77 / FIGURE-52-31-12-950-877-01

Page 10077-0
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@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
77 - 001A D5237110000063 BUSHING INSTL-DOOR STRUCTURE VFAPE3 RF
used on 140A (523112510), 140A (52311251A), 130A
(52311251H)
SEE 52-31-12-510 FOR NHA, SEE 52-31-12-51A FOR
NHA, SEE 52-31-12-51H FOR NHA
77 010A D5237112920000 . BUSHING VFAPE3 012
used on 001A
77 020A D5237112820000 . BUSHING VFAPE3 012
used on 001A
77 030A D5237111620000 . BUSHING-SHOULDERED VFAPE3 014
used on 001A
77 040A NSA5054-3 . INSERT VF5442 009
OPT TO K8000-3 K6405
OPT TO M45932-1-9AL 81349
used on 001A
77 050A MS21209F5-10 . INSERT V96906 012
OPT TO 3591-5CN0312 H1822
Optional Vendor Code 04795, 06329, 60996, 8K160,
C4293, C5543, C5729, D9728, K6405
used on 001A
77 060A D5237111720000 . BUSHING-SHOULDERED VFAPE3 012
used on 001A
77 070A D5237111820000 . BUSHING-SHOULDERED VFAPE3 012
used on 001A
77 080A D5237111820200 . BUSHING-SHOULDERED VFAPE3 002
used on 001A
77 090A MS14101-6 . BEARING V96906 002
OPT TO 03-825-06 09455
OPT TO 11BNG06 K5269
OPT TO FMGN6-4 D3279
OPT TO HT6V C7239
OPT TO HT6VFPN60 50294
OPT TO KNDB6-33 97613
OPT TO NRRG6 73134
OPT TO SBS12ATH26M U0440
OPT TO XRE9-52R F0222
Optional Vendor Code 04795, C5543, C5729
used on 001A
77 100A D5237167020000 . SLEEVE-SPRING VFAPE3 002
used on 001A
77 110A D5237166920000 . BOLT-STOP VFAPE3 002
used on 001A
- ITEM NOT ILLUSTRATED

Page 10077-1
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COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
77 120A NSA53114-48ADL . WASHER VF5442 002
OPT TO ASNA0113-48ADL F5442
Optional Vendor Code 04795
used on 001A
77 130A MS21209F1-20 . INSERT V96906 002
Optional Vendor Code 04795, 06329, 60996, 8K160,
C4293, C5543, C5729, K6405
used on 001A
77 140A D5237114920000 . BUSHING-DRIFT PIN VFAPE3 004
used on 001A
77 150A MS21209F4-20 . INSERT V96906 004
Optional Vendor Code 04795, 06329, 60996, 8K160,
C4293, C5543, C5729, K6405
used on 001A
77 160A D5237113420000 . SCREW-ADJUSTING VFAPE3 004
used on 001A
77 170A NAS509-5C . NUT V80205 004
Optional Vendor Code 92595
used on 001A
77 180A SP112G . WASHER-TAB VK7766 004
OPT TO 5310999480982 K4975
Optional Vendor Code 04795, C5543, C5729, F7395,
K4130
used on 001A
- ITEM NOT ILLUSTRATED

Page 10077-2
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COMPONENT MAINTENANCE MANUAL
D5237100000000

35
65 A
10
20

70 50
60
90
80

A
130
100
B 110

40
30 65
65

10
B 20 55
65

180
70 50
150 60
90
80

160
140 120
100
170
110

40
65

55
65

F_PL_523112_78_0_01_01

FREEZING PROTECTION-DRAINAGE
Figure 78 / FIGURE-52-31-12-950-878-01

Page 10078-0
52-31-12 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
78 - 001A D5237126600060 FREEZING PROTECTION-DRAINAGE VFAPE3 RF
used on 161A (523112510), 161A (52311251A), 151A
(52311251H)
POST SB 52-1088
SEE 52-31-12-510 FOR NHA, SEE 52-31-12-51A FOR
NHA, SEE 52-31-12-51H FOR NHA
78 - 001B D5237126600060 FREEZING PROTECTION-DRAINAGE VFAPE3 RF
used on 162A (523112510), 162A (52311251A), 152A
(52311251H)
SEE 52-31-12-510 FOR NHA, SEE 52-31-12-51A FOR
NHA, SEE 52-31-12-51H FOR NHA
78 010A ABS0341-1-01 . RETAINER-VALVE VFAPE3 002
OPT TO 140N2021-1H 57336
Optional Vendor Code 04795, C5543, C5729
used on 001A, 001B
78 020A ABS0341-2-01 . VALVE-BASIC VFAPE3 002
OPT TO 140N2022S2 57336
Optional Vendor Code 04795, C5543, C5729
used on 001A, 001B
78 - 021A ABS0341-2-02 . VALVE VFAPE3 002
OPT TO 140N2022S1 57336
Optional Vendor Code 04795, C5543, C5729
used on 001B
POST SB 52-1124
78 030A NAS1100E08-12 . SCREW V80205 002
Optional Vendor Code F0188, F7411, K8753
used on 001A, 001B
78 035A NAS1100E08-12 . SCREW V80205 002
Optional Vendor Code F0188, F7411, K8753
used on 001A, 001B
78 040A NAS1100E08-14 . SCREW V80205 004
Optional Vendor Code 1ER65, 8Z507, F0188, F7411,
K8753
used on 001A, 001B
- ITEM NOT ILLUSTRATED

Page 10078-1
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@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
78 050A NAS1291C08M . NUT V80205 004
OPT TO 180003-08 60119
OPT TO FN1014M832 56878
OPT TO H42L08 K6405
OPT TO PLH508M F0224
OPT TO RMLH3858-82 72962
OPT TO T99C832M 11815
OPT TO VN300D82 92215
Optional Vendor Code 04795, 06329, 60996, 8K160,
C5543, C5729, H2776
used on 001A, 001B
78 055A NAS1291C08M . NUT V80205 004
OPT TO 180003-08 60119
OPT TO FN1014M832 56878
OPT TO H42L08 K6405
OPT TO PLH508M F0224
OPT TO RMLH3858-82 72962
OPT TO T99C832M 11815
OPT TO VN300D82 92215
Optional Vendor Code 04795, 06329, 60996, 8K160,
C5543, C5729, H2776
used on 001A, 001B
78 060A NAS1149CN832R . WASHER V80205 004
OPT TO 7283A04-230 B0014
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 001A, 001B
78 065A NAS1149CN832R . WASHER V80205 012
OPT TO 7283A04-230 B0014
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 001A, 001B
78 070A D5237127320000 . FLANGE VFAPE3 002
used on 001A, 001B
78 080A D5237127200000 . TUBE ASSY VFAPE3 002
used on 001A, 001B
78 090A ASNA0033-016 . CLAMP VF5442 002
OPT TO BAS243N1 U1901
Optional Vendor Code 04795, C5543, C5729, F0355
used on 001A, 001B
78 100A ABS0396H08ND . CLAMP VFAPE3 002
OPT TO TA0930030-08 84971
- ITEM NOT ILLUSTRATED

Page 10078-2
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COMPONENT MAINTENANCE MANUAL
D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
Optional Vendor Code 04795, C5543, C5729, D0510,
F0215
used on 001A, 001B
78 110A D5237127420000 . SPACER VFAPE3 002
used on 001A, 001B
78 120A D5237127020000 . HOSE VFAPE3 001
used on 001A, 001B
78 130A D5237127020200 . HOSE VFAPE3 001
used on 001A, 001B
78 140A D5237127120000 . WASHER-SEALING VFAPE3 001
used on 001A, 001B
78 150A D5237127120200 . WASHER-SEALING VFAPE3 001
used on 001A, 001B
78 160A DAN5-5-2 . PIN-RIVET VD8518 002
OPT TO F0N2-1196-5-2 H1822
OPT TO HL10VDF5-2 92215
Optional Vendor Code 04795, 56878, 73197, C5543,
C5729, D1283, F0188, K5673
used on 001A, 001B
78 170A DAN5-5-4 . PIN-RIVET VD8518 001
OPT TO ABS0250A5-4 FAPE3
OPT TO F0N2-1196-5-4 H1822
OPT TO HL10VDF5-4 92215
Optional Vendor Code 04795, 56878, 73197, C5543,
C5729, D1283, F0188, K5673
used on 001A, 001B
78 180A NSA5075-5 . COLLAR VF5442 003
OPT TO DAN11-5 D8518
OPT TO F0N2-1181-5 H1822
OPT TO HL70AA5 92215
Optional Vendor Code 04795, 56878, 73197, C5543,
C5729, R1120
used on 001A, 001B
- ITEM NOT ILLUSTRATED

Page 10078-3
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COMPONENT MAINTENANCE MANUAL
D5237100000000

A B

50
60
10

A 30
B 35
20

F_PL_523112_78_A_01_01

FREEZING PROTECTION-DRAINAGE
Figure 78A / FIGURE-52-31-12-950-878-A01

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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
78A - 001C D5237126600060 FREEZING PROTECTION-DRAINAGE VFAPE3 RF
used on 160A (523112510)
SEE 52-31-12-510 FOR NHA
78A - 001D D5237126600061 FREEZING PROTECTION-DRAINAGE VFAPE3 RF
used on 160B (523112510), 160A (52311251A), 150A
(52311251H)
SEE 52-31-12-510 FOR NHA, SEE 52-31-12-51A FOR
NHA, SEE 52-31-12-51H FOR NHA
78A 010A ABS0341-1-01 . RETAINER-VALVE VFAPE3 002
OPT TO 140N2021-1H 57336
Optional Vendor Code 04795, C5543, C5729
used on 001C, 001D
78A 020A ABS0341-2-01 . VALVE-BASIC VFAPE3 002
OPT TO 140N2022S2 57336
Optional Vendor Code 04795, C5543, C5729
used on 001C, 001D
78A 030B DAN5-5-3 . PIN-RIVET VD8518 002
OPT TO ABS0250A5-3 FAPE3
OPT TO F0N2-1196-5-3 H1822
OPT TO HL10VDF5-3 92215
Optional Vendor Code 04795, 56878, 73197, C5543,
C5729, D1283, F0188, K5673
used on 001C, 001D
78A 035B DAN5-5-4 . PIN-RIVET VD8518 002
OPT TO ABS0250A5-4 FAPE3
OPT TO F0N2-1196-5-4 H1822
OPT TO HL10VDF5-4 92215
Optional Vendor Code 04795, 56878, 73197, C5543,
C5729, D1283, F0188, K5673
used on 001C, 001D
78A 050B NSA5075W5 . COLLAR VF5442 004
OPT TO HL70TW5 92215
Optional Vendor Code 04795, 73197, C5543, C5729,
F0188
used on 001C, 001D
78A 060B NAS1149DN832K . WASHER V80205 004
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 001D
- ITEM NOT ILLUSTRATED

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D5237100000000

A
60 40
70 50

20

80
90
100
90
100

20
80
10

30

70

F_PL_523112_80_K_01_00

SUPPORT ASSY
Figure 80K / FIGURE-52-31-12-950-880-K01

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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
80K - 001A D5237103000000 SUPPORT ASSY VFAPE3 RF
used on 090A (52311270K)
POST SB 52-1087
SEE 52-31-12-70K FOR NHA
80K 010A D5237103100000 . BEARING-BEAM 3 VFAPE3 001
used on 001A
80K 020A D5237162320000 .. BUSHING-SHOULDERED VFAPE3 002
used on 010A
80K 030A D5237103220000 . SHAFT-BEAM 3 VFAPE3 001
used on 001A
80K 040A D5237103300000 . LEVER-HINGED VFAPE3 001
used on 001A
80K 050A D5237162320000 .. BUSHING-SHOULDERED VFAPE3 001
used on 040A
80K 060A D5237103400000 . LEVER-HINGED VFAPE3 001
used on 001A
80K 070A D5237162320000 .. BUSHING-SHOULDERED VFAPE3 002
used on 060A
80K 080A DAN7-8-16 . PIN-RIVET VD8518 002
OPT TO HL12VDF8-16 92215
Optional Vendor Code 04795, 56878, 73197, C5543,
C5729, D1283, F0188, K5673
used on 001A
80K 090A MS21042-4 . NUT V96906 002
OPT TO FN12A048 56878
OPT TO H14-4CW 75237
OPT TO MN16-4 73197
OPT TO PLH354 F0224
OPT TO RH30X4 52828
OPT TO T98S428CPF 11815
OPT TO VN300C048 92215
Optional Vendor Code 04795, 60119, C5543, C5729
used on 001A
80K 100A NAS1149C0463R . WASHER V80205 002
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 001A
- ITEM NOT ILLUSTRATED

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D5237100000000

A
40
50

30

A 110
120

100

130

60
90
95
80

20
110
120

10
20
90
95
70

100
110
120

F_PL_523112_81_K_01_00

HOUSING ASSY-BEAM 4,INSTL.


Figure 81K / FIGURE-52-31-12-950-881-K01

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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
81K - 001A D5237102100000 HOUSING ASSY-BEAM 4,INSTL. VFAPE3 RF
used on 100A (52311270K)
POST SB 52-1087
SEE 52-31-12-70K FOR NHA
81K 010A D5237102200000 . HOUSING,BEAM 4 VFAPE3 001
used on 001A
81K 020A D5237162320000 .. BUSHING-SHOULDERED VFAPE3 002
used on 010A
81K 030A D5237102320000 . COVER-BEAM 4 VFAPE3 001
used on 001A
81K 040A NSA5039-3-3 . SCREW VF5442 003
Optional Vendor Code 04795, C5543, C5729, D1283,
F0188, F6167, F7411, K5673, K8753
used on 001A
81K 050A NAS1149C0363R . WASHER V80205 003
Optional Vendor Code 04795, 06329, 60996, 70347,
8K160, C5543, C5729
used on 001A
81K 060A D5237102420000 . SHAFT-BEAM 4 VFAPE3 001
used on 001A
81K 070A D5237102520000 . SHAFT END-BEAM 4 VFAPE3 001
used on 001A
81K 080A D5237102520200 . SHAFT END-BEAM 4 VFAPE3 001
used on 001A
81K 090A D5237102600000 . LEVER ASSY-BEAM 4 VFAPE3 002
used on 001A
81K 095A D5237151920000 .. BUSHING-SHOULDERED VFAPE3 001
used on 090A
81K 100A DAN7-8-16 . PIN-RIVET VD8518 002
OPT TO HL12VDF8-16 92215
Optional Vendor Code 04795, 56878, 73197, C5543,
C5729, D1283, F0188, K5673
used on 001A
81K 110A MS21042-4 . NUT V96906 003
OPT TO FN12A048 56878
OPT TO H14-4CW 75237
OPT TO MN16-4 73197
OPT TO PLH354 F0224
OPT TO RH30X4 52828
OPT TO T98S428CPF 11815
OPT TO VN300C048 92215
Optional Vendor Code 04795, 60119, C5543, C5729
- ITEM NOT ILLUSTRATED

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D5237100000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
used on 001A
81K 120A NAS1149C0463R . WASHER V80205 003
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 001A
81K 130A DAN7-8-14 . PIN-RIVET VD8518 001
OPT TO HL12VDF8-14 92215
Optional Vendor Code 04795, 56878, 73197, C5543,
C5729, D1283, F0188, K5673
used on 001A
- ITEM NOT ILLUSTRATED

Page 10081K-2
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