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@airbus: Component Maintenance Manual With Illustrated Part List
@airbus: Component Maintenance Manual With Illustrated Part List
@airbus: Component Maintenance Manual With Illustrated Part List
AIRBUS S.A.S.
Customer Services
Technical Data Support and Services
31707 Blagnac Cedex
FRANCE
FAPE3
PN : D5237236000000
D5237236000200
D5237236000400
D5237236000600
D5237236000800
D5237236001000
D5237236001200
D5237236001400
HIGHLIGHTS
HIGHLIGHTS
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DISASSEMBLY
TASK 52-32-19-000-801-A01 Jul 01/17
Subtask 52-32-19-010-001-A01 Jul 01/17
TASK 52-32-19-000-801-B01 Jul 01/17
Subtask 52-32-19-010-013-A01 Jul 01/17
TASK 52-32-19-000-802-A01 Jul 01/17
Subtask 52-32-19-010-002-A01 Jul 01/17
TASK 52-32-19-000-803-A01 Jul 01/17
Subtask 52-32-19-000-001-A01 Jul 01/17
TASK 52-32-19-000-804-A01 Jul 01/17
Subtask 52-32-19-010-003-A01 Jul 01/17
TASK 52-32-19-000-804-B01 Jul 01/17
Subtask 52-32-19-010-009-A01 Jul 01/17
TASK 52-32-19-000-804-C01 Jul 01/17
Subtask 52-32-19-010-010-A01 Jul 01/17
TASK 52-32-19-000-805-A01 Jul 01/17
Subtask 52-32-19-010-004-A01 Jul 01/17
TASK 52-32-19-000-806-A01 Jul 01/17
Subtask 52-32-19-040-001-A01 Jul 01/17
TASK 52-32-19-000-807-A01 Jul 01/17
Subtask 52-32-19-010-005-A01 Jul 01/17
TASK 52-32-19-000-808-A01 Jul 01/17
Subtask 52-32-19-040-002-A01 Jul 01/17
TASK 52-32-19-000-809-A01 Jul 01/17
Subtask 52-32-19-000-002-A01 Jul 01/17
TASK 52-32-19-000-810-A01 Jul 01/17
Subtask 52-32-19-000-003-A01 Jul 01/17
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CLEANING
TASK 52-32-19-100-801-A01 Jul 01/17
Subtask 52-32-19-100-001-A01 Jul 01/17
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INSPECTION/CHECK
TASK 52-32-19-210-801-A01 Jul 01/17
Subtask 52-32-19-210-001-A01 Jul 01/17
FIGURE 52-32-19-991-009-A01 Jul 01/17
TASK 52-32-19-210-802-A01 Jul 01/17
Subtask 52-32-19-210-002-A01 Jul 01/17
TASK 52-32-19-210-803-A01 Jul 01/17
Subtask 52-32-19-210-003-A01 Jul 01/17
TASK 52-32-19-210-804-A01 Jul 01/17
Subtask 52-32-19-210-004-A01 Jul 01/17
TASK 52-32-19-210-805-A01 Jul 01/17
Subtask 52-32-19-210-005-A01 Jul 01/17
FIGURE 52-32-19-991-010-A01 Jul 01/17
TASK 52-32-19-210-806-A01 Jul 01/17
Subtask 52-32-19-210-006-A01 Jul 01/17
TASK 52-32-19-210-807-A01 Jul 01/17
Subtask 52-32-19-210-007-A01 Jul 01/17
TASK 52-32-19-210-808-A01 Jul 01/17
Subtask 52-32-19-210-008-A01 Jul 01/17
FIGURE 52-32-19-991-011-A01 Jul 01/17
TASK 52-32-19-210-809-A01 Jul 01/17
Subtask 52-32-19-210-009-A01 Jul 01/17
L.E.C.
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REPAIR
TASK 52-32-19-300-801-A01 Jul 01/17
Subtask 52-32-19-300-001-A01 Jul 01/17
FIGURE 52-32-19-991-013-A01 Jul 01/17
TASK 52-32-19-300-802-A01 Jul 01/17
Subtask 52-32-19-300-002-A01 Jul 01/17
FIGURE 52-32-19-991-014-A01 Jul 01/17
FIGURE 52-32-19-991-015-A01 Jul 01/17
FIGURE 52-32-19-991-016-A01 Jul 01/17
FIGURE 52-32-19-991-017-A01 Jul 01/17
TASK 52-32-19-300-803-A01 Jul 01/17
Subtask 52-32-19-300-003-A01 Jul 01/17
ASSEMBLY
TASK 52-32-19-400-801-A01 Jul 01/17
Subtask 52-32-19-410-001-A01 Jul 01/17
TASK 52-32-19-400-801-B01 Jul 01/17
Subtask 52-32-19-410-045-A01 Jul 01/17
TASK 52-32-19-400-802-A01 Jul 01/17
Subtask 52-32-19-410-004-A01 Jul 01/17
TASK 52-32-19-400-803-A01 Jul 01/17
Subtask 52-32-19-440-001-A01 Jul 01/17
TASK 52-32-19-400-804-A01 Jul 01/17
Subtask 52-32-19-410-011-A01 Jul 01/17
TASK 52-32-19-400-804-B01 Jul 01/17
Subtask 52-32-19-410-040-A01 Jul 01/17
L.E.C.
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TABLE OF CONTENTS
INTRODUCTION
52-32-19-871-801-A01 Introduction
DISASSEMBLY
52-32-19-000-801-A01 Removal of the Identification Plate, the Insulation and the Door
Seal
52-32-19-000-801-B01 Removal of the Identification Plate, the Insulation and the Door
Seal
52-32-19-000-802-A01 Removal of the Door Fairing
52-32-19-000-803-A01 Removal and Disassembly of the Access Panels
52-32-19-000-804-A01 Removal of the X-Stops, the Plugs and the Protective Plugs
52-32-19-000-804-B01 Removal of the X-Stops, the Plugs and the Protective Plugs
52-32-19-000-804-C01 Removal of the X-Stops, the Plugs and the Protective Plugs
52-32-19-000-805-A01 Removal of the Door Handle Mechanism
52-32-19-000-806-A01 Disassembly of the Hand Lever Assembly
52-32-19-000-807-A01 Removal of the Latching Mechanism Assemblies
52-32-19-000-808-A01 Disassembly of the Latching Mechanism Assemblies
52-32-19-000-809-A01 Removal of the Latching Shaft Assembly
52-32-19-000-810-A01 Removal and Disassembly of the Interlock Mechanism
52-32-19-000-810-B01 Removal and Disassembly of the Interlock Mechanism
52-32-19-000-811-A01 Removal of the Locking Shaft Assembly
52-32-19-000-812-A01 Removal and Disassembly of the Rods and Drift Pins Installation
T.O.C.
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52-32-19-000-812-B01 Removal and Disassembly of the Rods and Drift Pins Installation
52-32-19-000-812-C01 Removal and Disassembly of the Rods and Drift Pins Installation
52-32-19-000-813-A01 Removal and Disassembly of the Vent Door Mechanism
52-32-19-000-813-B01 Removal and Disassembly of the Vent Door Mechanism
52-32-19-000-814-A01 Removal and Disassembly of the Vent Door Assembly
52-32-19-000-815-A01 Removal and Disassembly of the Door Drainage
52-32-19-000-816-A01 Removal of the Door Sensors
52-32-19-000-816-B01 Removal of the Door Sensors
52-32-19-000-817-A01 Removal of the Hinges
CLEANING
52-32-19-100-801-A01 Clean the Painted Component Parts
52-32-19-100-802-A01 Clean the Component Parts that are Not Painted
52-32-19-100-803-A01 Clean the Electrical Components
52-32-19-100-804-A01 Clean the Sight Glasses
INSPECTION/CHECK
52-32-19-210-801-A01 Door Structure
52-32-19-210-802-A01 Structure Components
52-32-19-210-803-A01 Door Seal and Vent Door Seal
52-32-19-210-804-A01 Door Mechanism
52-32-19-210-805-A01 Locking Mechanism
52-32-19-210-806-A01 Protective Treatment
52-32-19-210-807-A01 Electrical Equipment
52-32-19-210-808-A01 Springs
52-32-19-210-809-A01 Identification Plate
52-32-19-210-810-A01 Visual Examination
REPAIR
52-32-19-300-801-A01 Reworking or Machining
52-32-19-300-802-A01 Repair of the Door Seal
52-32-19-300-803-A01 Replacement of Parts
ASSEMBLY
52-32-19-400-801-A01 Installation of the Identification Plate, the Insulation and the Door
Seal
52-32-19-400-801-B01 Installation of the Identification Plate, the Insulation and the Door
Seal
52-32-19-400-802-A01 Installation of the Door Fairing
T.O.C.
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T.O.C.
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T.O.C.
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SBL
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INTRODUCTION
TASK 52-32-19-871-801-A01
Introduction
1. General
A. This manual is written to the iSpec 2200 and in ASD Simplified Technical English (STE). The
international SI units of measurement are used in this manual, with imperial units shown in
parentheses.
B. The manual contains data about maintenance on the component in a workshop. It does not
contain data about maintenance on the component when it is installed in the aircraft.
C. Only approved persons with the necessary skills are permitted to do the maintenance procedures
in this manual.
D. Maintenance Task Oriented Support System (MTOSS) task and subtask identification is used in
this manual. The maintenance tasks and other data have special MTOSS numbers for Electronic
Data Processing (EDP). The user of the manual can ignore the MTOSS numbers.
E. This manual contains:
- Technical data for the component
- Maintenance and repair procedures about the component
- An Illustrated Parts List (IPL) with data for the component parts. Parts are identified in all
sections of the manual by the IPL-Figure and item number.
F. We verified the DISASSEMBLY, TESTING and ASSEMBLY procedures by simulation.
2. How to use the Manual
A. Make sure that the manual contains the information applicable to your component.
B. If you need to identify a part or find a part number, use the search function.
C. You must use the instructions in this manual for all the component maintenance. Read all the
applicable WARNINGS and CAUTIONS before you do the work on the component.
3. List of Abbreviations
ACM Abbreviated Component Maintenance Manual
AEB Airline Engineering Bulletin
ASD Aero Space and Defence Industries Association of Europe
ATA Air Transport Association of America
ATLAS Abbreviated Test Language for All Systems
CMM Component Maintenance Manual
CMS Component Maintenance Sheet
FIN Functional Item Number
INTRO
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INTRO
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TASK 52-32-19-870-802-A01
General
1. The Aft Cargo Door (referred to as the Cargo Door) is installed on the lower right side of the
aircraft.
2. Hinge assemblies on the top end attach the cargo door to the fuselage.
3. Two hydraulic actuator systems move the cargo door.
4. Technical Data (approx.):
Length: 1900 mm (74.8 in.)
Width: 630 mm (24.8 in.)
Height: 2100 mm (82.7 in.)
Weight: 132 kg (291.0 lbs.)
Technical Data Table
TABLE 1
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TASK 52-32-19-870-803-A01
Description
1. Cargo Door Structure (Refer to FIGURE 52-32-19-991-001-A and FIGURE 52-32-19-991-002-A)
A. The cargo door structure is made of aluminum sheet metal and machined parts. The parts of
the cargo door structure are:
- the frames and the beams,
- the vertical and horizontal edge members,
- the inner and outer skin,
- the door seal,
- the corner fittings,
- the fire protection lining and
- the fairing.
B. Integrated attachment fittings for the installation of the actuators are or the inner side of the
actuators.
C. All rivets and joints in the skin and the cargo door perimeter are sealed.
D. The outer skin has a cut-out for the vent door. On the inner side of the vent door is a vent door
cover.
E. An access panel is installed on the lower side of the cargo door structure. The access panel is
the cover of the cargo door mechanism.
F. The piano hinges attach the cargo door to the fuselage. The outer half of the piano hinge is
installed with screws at the upper end of the cargo door.
G. The adjustable stop bolts are installed on the lower part of the cargo door. The stop bolts stop
the movement of the cargo door when it is in the closed position and in line with the fuselage.
H. The cargo door seal is made of silicone rubber. It is attached in the seal retainers. Rivets attach
the seal retainers at the edge members of the cargo door.
J. Two drainage hoses and two drain valves are installed in the cargo door structure.
K. Three plastic plugs are installed in the hoist fittings in the outer side of the cargo door.
L. The fire-protection lining assembly with integrated insulation is made of prepreg and the
insulation is made of PE-foam material lined with self-adhesive. The fire-protection lining
assembly is fitted at the inner skin of the cargo door with quick release fasteners.
M. The two part door fairing is made of CFRP. It is installed on the cargo door and gives
aerodynamic smoothness in the transition area of the wing and fuselage.
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(3) The vent door opens to release the cabin and cargo compartment pressure if it is at an
unsafe level. The other task of the vent door is to act as a visual locking indicator. When
the vent door is closed, all latching hooks must be in the latched position and the drift
pins must be in the extended position.
G. Target Mechanism
(1) The target mechanism of the door warning system is connected with the locking
mechanism.
H. Drift Pin Mechanism
(1) The drift pin mechanism works together with the vent door mechanism.
(2) The drift pin mechanism, installed in the middle of the cargo door limit the contour offset
between the fuselage and the cargo door during the flight. The drift pin mechanism
includes a series of rods and bellcranks and the drift pins.
(3) The rods and bellcranks of the drift pin mechanism transmit the movement of the locking
shaft and retract or extend the drift pins.
3. Door Warning and Control System (Refer to FIGURE 52-32-19-991-003-A and TASK
52-32-19-878-806-A01)
A. Two proximity sensors are installed in the cargo door.
(1) The proximity sensor 34WV is installed adjacent the door handle (Door Warning System).
(2) The proximity sensor 12MJ is installed at the frame near to the target lever on the
latching shaft (Door Control System).
NOTE : For data of the proximity sensors refer to the supplier ELDEC, CMMV 32-10-03.
B. The target mechanism, the target lever for the proximity sensor on the fuselage, is installed at
the frame. A link/rod assembly connects the target lever to the locking shaft.
C. A direct visual locking indication-system is installed in the cargo door. It consists of the six
integrated windows and the related green/red markings on the locking cams of the locking
shaft.
D. In addition the open vent door is an indication for an UNLOCKED position of the locking shaft.
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HORIZONTAL
EDGE MEMBER
CORNER
FITTING
PIANO HINGES
Z825
A
CORNER
FITTING
DRIFT PIN
MECHANISM
A
OUTER SKIN
CONTROL
VENT DOOR ROD
BEAM4
VERTICAL
EDGE MEMBER VENT DOOR
MECHANISM
DRAIN VALVE
LOCKING SHAFT
LOCKING MECHANISM
HANDLE ACCESS PANEL
MECHANISM INTERLOCK MECHANISM
LATCHING MECHANISM
A
DRAINAGE
HOSE LUG INSTALLATION
FOR HOISTING
INDICATION
LATCHING SHAFT WINDOW
ACCESS PANEL
PLASTIC
PLUG
F_CM_523219_1_0010101_01_00
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Z825
ACTUATOR
ATTACHMENT
FITTING
A
PIANO
HINGES
D
EDGE
MEMBER VENT DOOR
COVER
D
D
DRIFT PIN
MECHANISM B
STRUT
B
FITTING DRIFT
PIN
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CONNECTOR
7516VC
PROXIMITY SENSOR
34WV
PROXIMITY SENSOR
12MJ
F_CM_523219_1_0030101_01_00
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TASK 52-32-19-870-804-A01
Operation
1. Refer to FIGURE 52-32-19-991-004-A and FIGURE 52-32-19-991-005-A.
2. Push the flap of the handle mechanism into the cargo door, the flap mechanism release the door
handle.
3. Pull the door handle of the handle mechanism 65 deg. out, the locking shaft with the locking cams
moves in the direction UNLOCKED. The blockage of all latching hooks is released. The cam at one
end of the locking mechanism moves in the direction UNLOCKED (red markings are visible). The
blockage of the latching shaft is released. The vent door opens. The drift pins retract.
4. Pull the door handle of the handle mechanism 125 deg. up to the stop position from latched to
unlatched:
- the latching shaft moves to the unlatched position,
- all latching hooks are released. Shaft levers, rods, bellcranks and links release the latching hooks.
5. Press and move the lever of the interlock mechanism, the blockage of the latching shaft is released
and you can close the handle when the door is open.
6. Move the door handle of the handle mechanism 125 deg. down to the 65 deg. position from
unlatched to latched.
7. Push the door handle of the handle mechanism 65 deg. down until the door handle is smooth with
the outer contour of the cargo door (green markings are visible).
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HORIZONTAL
EDGE MEMBER
CORNER
FITTING
PIANO HINGES
Z825
A
CORNER
FITTING
DRIFT PIN
MECHANISM
A
OUTER SKIN
CONTROL
VENT DOOR ROD
BEAM4
VERTICAL
EDGE MEMBER VENT DOOR
MECHANISM
DRAIN VALVE
LOCKING SHAFT
LOCKING MECHANISM
HANDLE ACCESS PANEL
MECHANISM INTERLOCK MECHANISM
LATCHING MECHANISM
A
DRAINAGE
HOSE LUG INSTALLATION
FOR HOISTING
INDICATION
LATCHING SHAFT WINDOW
ACCESS PANEL
PLASTIC
PLUG
F_CM_523219_1_0040101_01_00
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Z825
ACTUATOR
ATTACHMENT
FITTING
A
PIANO
HINGES
D
EDGE
MEMBER VENT DOOR
COVER
D
D
DRIFT PIN
MECHANISM B
STRUT
B
FITTING DRIFT
PIN
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TASK 52-32-19-870-805-A01
Electrical Equipment Installation
1. Refer to FIGURE 52-32-19-991-006-A and TASK 52-32-19-878-806-A01.
2. A cable harness for the transmission of the data of the door condition (LOCKED/UNLOCKED) to
the ECAM is installed in the door structure, refer to FIGURE 52-32-19-991-006-A. For the wiring
diagram refer to TASK 52-32-19-878-806-A01.
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CONNECTOR
7516VC
PROXIMITY SENSOR
34WV
PROXIMITY SENSOR
12MJ
F_CM_523219_1_0060101_01_00
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TASK 52-32-19-700-801-A01
Test of the Proximity Sensors 34WV and 12MJ
1. General
A. You must do general tests of the cargo door before the DISASSEMBLY and after the REPAIR.
This makes sure that the correct function is given.
B. This TEST of the cargo door is only a test of the electrical system.
C. This FAULT ISOLATION is for the cargo door mechanism only.
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
REFERENCE DESIGNATION
355M03210000 Check Doors Tool
355M03213000 Cable Loom
355M03214000 Extension Cable Loom
Fixtures, Tools, Test and Support Equipment
TABLE 1
B.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-870-803-A01 Description
TASK 52-32-19-878-806-A01 Schematics and Wiring Diagrams
Referenced Information
TABLE 2
3. Procedure
Subtask 52-32-19-700-001-A01
A. Test of the Proximity Sensors 34WV and 12MJ
NOTE : Refer to the AEROSPATIALE Ground Equipment Manual (GEM) for the details
and the function of the 355M03210000 Check Doors Tool.
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(a) On the PROXIMITY DETECTOR ADJUSTMENT section put the switch S6 in the
ON position. The three red LEDs (DS22, DS23, DS24) stay off.
(b) Press the LIGHT TEST pushbutton S5. The three red LEDs (DS22, DS23, DS24)
come on.
(c) Release the LIGHT TEST pushbutton S5. The three red LEDs (DS22, DS23, DS24)
go off.
(d) Put the switch S6 in the OFF position.
(3) Prepare the test:
(a) Disconnect the plug connectors from the proximity sensors 34WV and 12MJ.
(b) Install the connector P4 of the 355M03213000 Cable Loomto the connector P9 of the
355M03214000 Extension Cable Loom.
(c) Connect the connector P1 of the 355M03213000 Cable Loomto the connector J1 of
the 355M03210000 Check Doors Tool.
(d) Connect the connector P10 of the 355M03214000 Extension Cable Loom to the
proximity sensor 34WV or 12MJ for test.
(4) Do the test for the proximity sensor 34WV as follows:
(a) Put the switch S6 in the ON position.
(b) If the red LED NC (DS24) comes on and indicates a malfunction of the proximity
sensor 34WV, replace it.
ACTION RESULT
(1) Put the handle assembly in the LOCKED The LED (DS23) comes on and indicates that the
position. TARGET is NEAR.
(2) Push the flap handle in and pull the handle The red illuminated LED (DS23) for TARGET
assembly out of its recess. NEAR goes off. The LED (DS22) comes on and
indicates that the TARGET is FAR.
(3) Put the handle assembly back in the The red illuminated LED (DS22) goes off and the
LOCKED position. red LED (DS23) comes on and indicates that the
TARGET is NEAR.
Action Result Table
TABLE 3
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(b) If the red sensor LED NC (DS24) comes on and indicates a malfunction of the
proximity sensor 12MJ, replace it.
ACTION RESULT
(1) Put the handle assembly in the LOCKED The LED (DS22) comes on and indicates that the
position. TARGET is FAR.
(2) Push the handle flap in and pull the handle The red illuminated LED (DS22) for TARGET FAR
assembly out of its recess. stays on. When the handle is in fully open position
the red illuminated LED goes off.
(3) Put the handle assembly back in the The red illuminated LED (DS23) goes off and the
UNLOCKED position. red LED (DS22) comes on and indicates that the
TARGET is NEAR.
(4) Put the handle assy back in the LOCKED The red illuminated LED (DS23) goes off and the
position. red LED (DS22) comes on and indicates that the
TARGET is FAR.
Action Result Table
TABLE 4
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TASK 52-32-19-700-802-A01
Test of the Electrical Circuit
1. General
A. You must do general tests of the cargo door before the DISASSEMBLY and after the REPAIR.
This makes sure that the correct function is given.
B. This TEST of the cargo door is only a test of the electrical system.
C. This FAULT ISOLATION is for the cargo door mechanism only.
2. Job Set-up Information
A.
Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-878-806-A01 Schematics and Wiring Diagrams
Referenced Information
TABLE 1
3. Procedure
Subtask 52-32-19-700-002-A01
A. Test of the Electrical Circuit
NOTE : For this test you must use a continuity tester. If you find a failure, you must check all
connections for correct assembly.
NOTE : If there is no indication on the continuity tester, repeat the continuity test for 5 times.
If there is no indication on the continuity tester replace the complete wire harness.
(1) Action Result Table
ACTION RESULT
(1) Remove the connectors from the proximity
sensors 12MJ and 34WV.
(2) Make a connection between the contacts
11-12 and 15-16 of the connector 7516VC-
A.
(3) Connect a continuity tester to the contacts Indication on the continuity tester.
A and B of the connectors for the proximity
sensors 12MJ and 34WV.
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ACTION RESULT
(4) Remove the connection from the contacts
11-12 and 15-16 and install the connectors
at the proximity sensors 12MJ and 34WV.
(5) Connect a continuity tester to the contact 1 Indication on the continuity tester.
of the plug 7516VC-A and the contact B of
the plug 7510VC2A.
(6) Connect a continuity tester to the contact 2 Indication on the continuity tester.
of the plug 7516VC-A and the contact E of
the plug 7510VC2A.
(7) Connect a continuity tester to the contact 3 Indication on the continuity tester.
of the plug 7516VC-A and the contact D of
the plug 7510VC2A.
(8) Connect a continuity tester to the contact 4 Indication on the continuity tester.
of the plug 7516VC-A and the contact C of
the plug 7510VC2A.
(9) Connect a continuity tester to the contact 5 Indication on the continuity tester.
of the plug 7516VC-A and the contact A of
the plug 7510VC2A.
(10) Connect a continuity tester to the contact 6 Indication on the continuity tester.
of the plug 7516VC-A and the contact L of
the plug 7510VC2A.
(11) Connect a continuity tester to the contact 7 Indication on the continuity tester.
of the plug 7516VC-A and the contact J of
the plug 7510VC2A.
(12) Connect a continuity tester to the contact 8 Indication on the continuity tester.
of the plug 7516VC-A and the contact K of
the plug 7510VC2A.
(13) Connect a continuity tester to the contact 9 Indication on the continuity tester.
of the plug 7516VC-A and the contact N of
the plug 7510VC2A.
(14) Connect a continuity tester to the contact Indication on the continuity tester.
10 of the plug 7516VC-A and the contact G
of the plug 7510VC2A.
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ACTION RESULT
(15) Connect a continuity tester to the bonding Indication on the continuity tester.
point 6832VN-B2 and the contact P of the
plug 7510VC2A.
Action Result Table
TABLE 2
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TASK 52-32-19-810-801-A01
Fault Isolation
1. General
A. You must do general tests of the cargo door before the DISASSEMBLY and after the REPAIR.
This makes sure that the correct function is given.
B. This TEST of the cargo door is only a test of the electrical system.
C. This FAULT ISOLATION is for the cargo door mechanism only.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
04-017 Silicone Grease
04-004 Synthetic Ester Based Grease High Pressure
Consumable Materials
TABLE 1
3. Procedure
Subtask 52-32-19-810-001-A01
A. Fault Isolation
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-017 SILICONE GREASE.
OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(1) Fault Isolation Table
FAULT POSSIBLE CAUSE CORRECTION
(1) You cannot move the hand (a) Parts of the hand lever Examine the hand lever
lever assembly to the mechanism are damaged. mechanism and replace the
OPEN or CLOSED damaged parts.
position. (b) Parts of the latching shaft are Examine the latching shaft and
damaged. replace the damaged parts.
(c) Parts of the locking shaft are Examine the locking shaft and
damaged. replace the damaged parts.
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TASK 52-32-19-700-803-A01
Test of the Electrical Resistance
1. General
A. You must do general tests of the cargo door before the DISASSEMBLY and after the REPAIR.
This makes sure that the correct function is given.
B. This TEST of the cargo door is only a test of the electrical system.
C. This FAULT ISOLATION is for the cargo door mechanism only.
2. Procedure
Subtask 52-32-19-700-003-A01
A. Test of the Electrical Resistance
(1) Action Result Table
ACTION RESULT
(1) Connect the ohmmeter near the bonding The resistance must not be more than 10.0 mΩ.
lead attachment point on the structure and
the cargo door structure which has a bare
metal point.
Action Result Table
TABLE 1
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2 2
1 10.0m
F_CM_523219_1_0070101_01_00
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TASK 52-32-19-878-806-A01
Schematics and Wiring Diagrams
1. Wiring Diagram
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1 C
B
F B B
B
12 G
5235−1008−CF24
5235−1010−CF24 R
B A A
R
11 A
12MJ−A
7516VP
2
R
B A A
R
15 A 3154−5865−CF24
3154−5862−CF24 B
F B B
B
16 G C
7518VP
4 34WV−A
E 2552−1095−CF24 B
1 2552−1105−CF24 K
D 2552−1096−CF24 E
2 2552−1106−CF24 J
C 2552−1097−CF24 D
3 2552−1107−CF24 H
B 2552−1098−CF24 C
4 2552−1108−CF24 G
A 2552−1099−CF24 A
5 2552−1109−CF24 F
3
B 2552−1103−CF24 N
9 2552−1113−CF18 G
K 2552−1100−CF18 L
6 2552−1110−CF18 E
D 2552−1101−CF18 J
7 2552−1111−CF18 J
C 2552−1102−CF24 K
8 2552−1112−CF24 H
A 2552−1104−CF24 G
10 2552−1114−CF24 F
P
7516VT
2552−1094−CF18
7516VC−A 6832VN/B2 7510VC2−A
AFT CARGO COMPARTMENT DOOR
F_CM_523219_1_0080101_01_00
Wiring Diagram
FIGURE-52-32-19-991-008-A01
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DISASSEMBLY
TASK 52-32-19-000-801-A01
Removal of the Identification Plate, the Insulation and the Door Seal
1. General
A. Put the door in a support with the correct shape to prevent damage.
-
NOTE : See REPAIR TASK 52-32-19-300-803-A01 for the replacement of component parts
which have a permanent connection.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-300-803-A01 Replacement of Parts
TASK 52-32-19-300-802-A01 Repair of the Door Seal
Referenced Information
TABLE 1
3. Procedure
Subtask 52-32-19-010-001-A01
A. Removal of the Identification Plate, the Insulation and the Door Seal
NOTE : For the replacement of the identification plate 01-080, see REPAIR TASK
52-32-19-300-803-A01.
PRE MOD 34470K09330
(1) Remove the fire protection lining assembly 30-010 as follows:
(a) Release the studs 30-030 and remove the fire protection lining assembly 30-010 from
the door structure.
NOTE : It is only necessary to replace the lock washers 30-060, the washers 30-040,
the spacers 30-050 and the studs 30-030 from the fire protection lining
assembly 30-010 if they are damaged.
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NOTE : It is only necessary to replace the catch strips 30-170 and the cling strips
30-180 from the fire protection lining assembly 30-010 if they are damaged.
POST MOD 34470K09330
(1) Remove the fire protection lining assembly 30-010 as follows:
(a) Release the studs 30-030 and remove the fire protection lining assembly 30-010 from
the door structure.
NOTE : It is only necessary to replace the lock washers 30-060, the washers 30-040,
the spacers 30-050 and the studs 30-030 from the fire protection lining
assembly 30-010 if they are damaged.
NOTE : It is only necessary to replace the tape 30-170 and the tape 30-180 from
the fire protection lining assembly 30-010 if they are damaged.
ALL VARIANTS
(2) Remove the cover 30-200 as follows:
(a) Remove the screws 30-210, the washers 30-220, the cover 30-200 and the spacers
30-230 from the door structure.
(2) Remove the door seal 30-190 as follows:
(a) Remove the door seal 30-190 from the door structure.
NOTE : It is only necessary to replace the door seal 30-190 from the door structure
if it is damaged, see REPAIR TASK 52-32-19-300-802-A01.
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TASK 52-32-19-000-801-B01
Removal of the Identification Plate, the Insulation and the Door Seal
1. General
A. Put the door in a support with the correct shape to prevent damage.
-
NOTE : See REPAIR TASK 52-32-19-300-803-A01 for the replacement of component parts
which have a permanent connection.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-300-803-A01 Replacement of Parts
TASK 52-32-19-300-802-A01 Repair of the Door Seal
Referenced Information
TABLE 1
3. Procedure
Subtask 52-32-19-010-013-A01
A. Removal of the Identification Plate, the Insulation and the Door Seal
NOTE : For the replacement of the identification plate 01-080, see REPAIR TASK
52-32-19-300-803-A01.
(1) Remove the fire protection lining assembly 31-010 as follows:
(a) Release the studs 31-030 and remove the fire protection lining assembly 31-010 from
the door structure.
NOTE : It is only necessary to replace the lock washers 31-060, the washers 31-040,
the spacers 31-050 and the studs 31-030 from the fire protection lining
assembly 31-010 if they are damaged.
NOTE : It is only necessary to replace the tapes 31-160 and 31-170 from the fire
protection lining assembly 31-010 if they are damaged.
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NOTE : It is only necessary to replace the door seal 31-180 from the door structure
if it is damaged, see REPAIR TASK 52-32-19-300-802-A01.
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TASK 52-32-19-000-802-A01
Removal of the Door Fairing
1. General
A. Put the door in a support with the correct shape to prevent damage.
-
NOTE : See REPAIR TASK 52-32-19-300-803-A01 for the replacement of component parts
which have a permanent connection.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-300-803-A01 Replacement of Parts
Referenced Information
TABLE 1
3. Procedure
Subtask 52-32-19-010-002-A01
A. Removal of the Door Fairing
NOTE : It is only necessary to replace the Z-section 85-180 if it is damaged, see REPAIR
TASK 52-32-19-300-803-A01.
NOTE : It is only necessary to replace the receptacles 85-230 and 85-240 from the Z-
section 85-180 if they are damaged, see REPAIR TASK 52-32-19-300-803-A01.
(3) Remove the Z-profile 85-170 as follows:
NOTE : It is only necessary to replace the Z-profile 85-170 if it is damaged, see REPAIR
TASK 52-32-19-300-803-A01.
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NOTE : It is only necessary to replace the nut plate 85-120 from the Z-profile 85-170 if it
is damaged, see REPAIR TASK 52-32-19-300-803-A01.
(4) Remove the rib 85-160 as follows:
(a) Make a mark in the X and Y direction to record the position of the rib 85-160 on the
door structure for the assembly procedure.
(b) Remove the screws 85-210, the countersunk washers 85-220 and the rib 85-160 from
the connecting angle assembly 85-020.
NOTE : It is only necessary to replace the nut plates 85-120 and 85-130 from the rib
85-160 if they are damaged, see REPAIR TASK 52-32-19-300-803-A01.
NOTE : It is only necessary to replace the nut plates 85-120 and 85-130 from the
connecting angle assembly 85-020 if they are damaged, see REPAIR TASK
52-32-19-300-803-A01.
(5) Remove the rib 85-150 as follows:
NOTE : It is only necessary to replace the nut plates 85-120 from the rib 85-150 if they
are damaged, see REPAIR TASK 52-32-19-300-803-A01.
NOTE : It is only necessary to replace the receptacles 85-230 from the rib 85-150 if they
are damaged, see REPAIR TASK 52-32-19-300-803-A01.
(a) Make a mark in the X and Y direction to record the position of the rib 85-150 on the
door structure for the assembly procedure.
(b) Remove the screws 85-210, the countersunk washers 85-220, the rib 85-150 with the
support plate 85-200 and the shear plate 85-060 from the connecting angle assemblies
85-010, 85-030 and 85-040.
NOTE : It is only necessary to replace the nut plates 85-120 and 85-130 from the
connecting angle assemblies 85-010, 85-030 and 85-040 if they are
damaged, see REPAIR TASK 52-32-19-300-803-A01.
NOTE : It is only necessary to replace the shear plate assembly 85-050 from the rib
85-150 if it is damaged, see REPAIR TASK 52-32-19-300-803-A01.
NOTE : It is only necessary to replace the T-section 85-070 from the shear plate
85-060 if it is damaged, see REPAIR TASK 52-32-19-300-803-A01.
NOTE : It is only necessary to replace the receptacles 85-080 and the nut plates
85-090 from the T-section 85-070 if they are damaged, see REPAIR TASK
52-32-19-300-803-A01.
NOTE : It is only necessary to replace the connecting angle 85-190 from the shear
plate 85-060 and the rib 85-150 if it is damaged, see REPAIR TASK
52-32-19-300-803-A01.
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(6) Remove the connecting angle assemblies 85-010, 85-020, 85-030 and 85-040 as follows:
NOTE : It is only necessary to replace the connecting angle assemblies 85-010, 85-020,
85-030 and 85-040 if they are damaged, see REPAIR TASK 52-32-19-300-803-
A01.
NOTE : It is only necessary to replace the nut plates 85-120 and 85-130 from the
connecting angle assemblies 85-010, 85-020, 85-030 and 85-040 if they are
damaged, see REPAIR TASK 52-32-19-300-803-A01.
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TASK 52-32-19-000-803-A01
Removal and Disassembly of the Access Panels
1. General
A. Put the door in a support with the correct shape to prevent damage.
-
NOTE : See REPAIR TASK 52-32-19-300-803-A01 for the replacement of component parts
which have a permanent connection.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-300-803-A01 Replacement of Parts
TASK 52-32-19-000-802-A01 Removal of the Door Fairing
Referenced Information
TABLE 1
3. Procedure
Subtask 52-32-19-000-001-A01
A. Removal and Disassembly of the Access Panels
NOTE : For the removal of the door fairing, see DISASSEMBLY TASK
52-32-19-000-802-A01.
(a) Release the studs 33-060, 33-090, 33-100, 33-110, 33-190, 33-230 and 33-240 and
remove the access panel 33-010 and the access panel assembly 33-130 from the door
structure.
NOTE : It is only necessary to replace the studs 33-060, 33-090, 33-100, 33-110,
33-190, 33-230 and 33-240, the washers 33-070, 33-120, 33-200 and
33-210, the snap rings 33-220 and the tab washers 33-080 from the access
panel 33-010 and the access panel assembly 33-130 if they are damaged.
NOTE : It is only necessary to replace the receptacles 33-140 and 33-250 if they are
damaged, see REPAIR TASK 52-32-19-300-803-A01.
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NOTE : It is only necessary to replace the sight glasses 33-050 if they are damaged.
1 Remove the nuts 33-030, the screws 33-020, the sheet 33-040 and remove the
sight glass 33-050 from the access panel 33-010.
(3) Disassemble the access panel assembly 33-130 as follows:
(a) Remove the sight glasses 33-180 from the access panel assembly 33-130 as follows:
NOTE : It is only necessary to replace the sight glasses 33-180 if they are damaged.
1 Remove the nuts 33-160, the screws 33-150, the sheet 33-170 and remove the
sight glass 33-180 from the access panel assembly 33-130.
(4) Remove the access covers 33-350 as follows:
NOTE : It is only necessary to remove the access covers 33-350 if the drift pins are
damaged.
(a) Remove the screws 33-360 and the access covers 33-350 from the door structure.
(5) Remove the cover assembly 33-270 as follows:
(a) Remove the screws 33-300, 33-320, 33-330 and 33-340, the washers 33-310 and the
cover assembly 33-270 from the door structure.
NOTE : It is only necessary to replace the sealing sections 33-290 from the cover
33-280 if they are damaged.
(6) Remove the covers 33-410 and 33-420 as follows:
NOTE : It is only necessary to replace the covers 33-410 and 33-420 from the door
structure if they are damaged.
(a) Remove the nut 33-430, the cover 33-420, the screw 33-440, the washer 33-310 and
the cover 33-410 from the door structure.
(7) Remove the adjusting screws 33-370 as follows:
NOTE : It is only necessary to replace the adjusting screws 33-370 from the door
structure if they are damaged.
(a) Release the tab washer 33-390 from the nut 33-380 and loosen the nut 33-380.
(b) Remove the adjusting screw 33-370, the nut 33-380 and the tab washer 33-390 from
the door structure.
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NOTE : It is only necessary to replace the inserts 33-400 from the door structure if
they are damaged, see REPAIR TASK 52-32-19-300-803-A01.
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TASK 52-32-19-000-804-A01
Removal of the X-Stops, the Plugs and the Protective Plugs
1. General
A. Put the door in a support with the correct shape to prevent damage.
-
NOTE : See REPAIR TASK 52-32-19-300-803-A01 for the replacement of component parts
which have a permanent connection.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-300-803-A01 Replacement of Parts
Referenced Information
TABLE 1
3. Procedure
Subtask 52-32-19-010-003-A01
A. Removal of the X-Stops, the Plugs and the Protective Plugs
NOTE : Record the number and position of the washers 36-101 if used, for the
assembly procedure.
NOTE : Measure and record the thickness and position of the adjusting plates
36-160 and 36-180 for the assembly procedure.
(2) Remove the plugs 36-030 as follows:
(a) Remove the plugs 36-030 from the door structure.
NOTE : It is only necessary to replace the plugs 36-030 if they are damaged.
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(3) Remove the protective plugs 36-040, 36-050 and 36-060 as follows:
(a) Remove the protective plugs 36-040, 36-050 and 36-060 from the door structure.
NOTE : It is only necessary to replace the protective plugs 36-040, 36-050 and
36-060 if they are damaged.
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TASK 52-32-19-000-804-B01
Removal of the X-Stops, the Plugs and the Protective Plugs
1. General
A. Put the door in a support with the correct shape to prevent damage.
-
NOTE : See REPAIR TASK 52-32-19-300-803-A01 for the replacement of component parts
which have a permanent connection.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-300-803-A01 Replacement of Parts
Referenced Information
TABLE 1
3. Procedure
Subtask 52-32-19-010-009-A01
A. Removal of the X-Stops, the Plugs and the Protective Plugs
NOTE : Record the number and position of the washers 36A-101 if used, for the
assembly procedure.
NOTE : Measure and record the thickness and position of the shims 36A-190 and
36A-200 and the adjusting plates 36A-191, 36A-192, 36A-193, 36A-201,
36A-202, 36A-203 for the assembly procedure.
(2) Remove the plugs 36A-030 as follows:
(a) Remove the plugs 36A-030 from the door structure.
NOTE : It is only necessary to replace the plugs 36A-030 if they are damaged.
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(3) Remove the protective plugs 36A-040, 36A-050 and 36A-060 as follows:
(a) Remove the protective plugs 36A-040, 36A-050 and 36A-060 from the door structure.
NOTE : It is only necessary to replace the protective plugs 36A-040, 36A-050 and
36A-060 if they are damaged.
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TASK 52-32-19-000-804-C01
Removal of the X-Stops, the Plugs and the Protective Plugs
1. General
A. Put the door in a support with the correct shape to prevent damage.
-
NOTE : See REPAIR TASK 52-32-19-300-803-A01 for the replacement of component parts
which have a permanent connection.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-300-803-A01 Replacement of Parts
Referenced Information
TABLE 1
3. Procedure
Subtask 52-32-19-010-010-A01
A. Removal of the X-Stops, the Plugs and the Protective Plugs
NOTE : Measure and record the thickness and position of the shims 36B-190 and
36B-200 the adjusting plates 36B-191, 36B-192, 36B-193, 36B-201,
36B-202, 36B-203 for the assembly procedure.
(2) Remove the plugs 36B-030 as follows:
(a) Remove the plugs 36B-030 from the door structure.
NOTE : It is only necessary to replace the plugs 36B-030 if they are damaged.
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(3) Remove the protective plugs 36B-040, 36B-050 and 36B-060 as follows:
(a) Remove the protective plugs 36B-040, 36B-050 and 36B-060 from the door structure.
NOTE : It is only necessary to replace the protective plugs 36B-040, 36B-050 and
36B-060 if they are damaged.
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TASK 52-32-19-000-805-A01
Removal of the Door Handle Mechanism
1. General
A. Put the door in a support with the correct shape to prevent damage.
-
NOTE : See REPAIR TASK 52-32-19-300-803-A01 for the replacement of component parts
which have a permanent connection.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-300-803-A01 Replacement of Parts
Referenced Information
TABLE 1
3. Procedure
Subtask 52-32-19-010-004-A01
A. Removal of the Door Handle Mechanism
NOTE : The locally made bush must be made of aluminum or bronze and must have the
following dimensions:
Length: 12.0 mm (0.472 in)
Inner 7.5 mm (0.295 in)
Diameter:
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NOTE : Record the location and the thickness of the spacer washers 45-260, 45-280,
45-281, 45-282, 45-283, 45-284, 45-285, 45-286, 45-287 for the assembly
procedure.
NOTE : It is only necessary to replace the lubrication fitting 45-610 from the shaft
45-250 if it is damaged, see REPAIR TASK 52-32-19-300-803-A01.
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(e) Remove the washers 45-070, the locating pins 45-050 and the washers 45-080 and
disconnect the actuating unit 45-040 from the lever 45-090 and the bracket 45-030.
NOTE : It is only necessary to replace the bonded-in bearing 45-100 from the lever
45-090 if it is damaged, see REPAIR TASK 52-32-19-300-803-A01.
NOTE : Record the position of the universal joint lock 45-240 on the shaft 45-360 for the
assembly procedure.
(a) Remove the nut 45-110, the washer 45-220 and the bolt 45-230 from the universal
joint lock 45-240.
(b) Carefully remove the shaft 45-360 from the door structure and remove the universal
joint lock 45-240, the roller lever assembly 45-370 and the universal joint assembly
45-510.
NOTE : It is only necessary to replace the bonded-in bearing 45-590 from the
universal joint latch 45-520 if it is damaged, see REPAIR TASK
52-32-19-300-803-A01.
NOTE : It is only necessary to replace the shouldered bushings 45-530 from the
universal joint latch 45-520 if they are damaged, see REPAIR TASK
52-32-19-300-803-A01.
(8) Disassemble the roller lever assembly 45-370 as follows:
(a) Remove and discard the cotter pin 45-420 from the nut 45-410.
(b) Remove the nut 45-410, the washer 45-430 and the bolt 45-440, then remove the
roller 45-400 from the roller lever 45-380.
NOTE : It is only necessary to replace the shouldered bushings 45-390 from the
roller lever 45-380 if they are damaged, see REPAIR TASK
52-32-19-300-803-A01.
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NOTE : Measure and record the thickness of the sheet 45-480 for the assembly
procedure.
(11) Remove the bolt 45-270 as follows:
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TASK 52-32-19-000-806-A01
Disassembly of the Hand Lever Assembly
1. General
A. Put the door in a support with the correct shape to prevent damage.
-
NOTE : See REPAIR TASK 52-32-19-300-803-A01 for the replacement of component parts
which have a permanent connection.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-300-803-A01 Replacement of Parts
Referenced Information
TABLE 1
3. Procedure
Subtask 52-32-19-040-001-A01
A. Disassembly of the Hand Lever Assembly
NOTE : It is only necessary to replace the shouldered bushings 48-070 from the stop
48-030 if they are damaged, see REPAIR TASK 52-32-19-300-803-A01.
(b) Remove the bolts 48-180, the washers 48-150 and remove the sequence cams 48-020.
NOTE : It is only necessary to replace the inserts 48-190 if they are damaged, see
REPAIR TASK 52-32-19-300-803-A01.
(c) Remove and discard the cotter pin 48-120 from each end of the bearing bolt 48-140.
(d) Remove the washers 48-130 and the bearing bolt 48-140 from the handle flap 48-100.
(e) Remove and discard the cotter pin 48-120 from each end of the bearing bolt 48-160.
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(f) Remove the washers 48-150, the bearing bolt 48-160, the spring sleeve 48-170, the
spring 48-110 and the handle flap 48-100 from the hand lever 48-010.
NOTE : It is only necessary to replace the bushings 48-210 from the hand lever
48-010 and the handle flap 48-100 if they are damaged, see REPAIR TASK
52-32-19-300-803-A01.
NOTE : It is only necessary to replace the bonded-in insert 48-090 from the hand
lever 48-010 if it is damaged, see REPAIR TASK 52-32-19-300-803-A01.
NOTE : It is only necessary to replace the bonded sliding layer 48-200 from the
handle flap 48-100 if it is damaged.
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TASK 52-32-19-000-807-A01
Removal of the Latching Mechanism Assemblies
1. General
A. Put the door in a support with the correct shape to prevent damage.
-
NOTE : See REPAIR TASK 52-32-19-300-803-A01 for the replacement of component parts
which have a permanent connection.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-300-803-A01 Replacement of Parts
Referenced Information
TABLE 1
3. Procedure
Subtask 52-32-19-010-005-A01
A. Removal of the Latching Mechanism Assemblies
NOTE : Do the steps that follow for each of the six latching mechanism assemblies 50-020 and
50-030.
(1) Remove the latching mechanism assemblies 50-020 and 50-030 as follows:
(a) Remove and discard the cotter pin 50-270 from the nut 50-290.
(b) Remove the nut 50-290, the washer 50-280, the bolt 50-230 or 50-240, the washer
50-280 and the bushings 50-250 and 50-260.
(c) Remove the nut 50-200, the washer 50-150, the bolt 50-140 and the washer 50-150.
(d) Remove and discard the cotter pin 50-180 from the nut 50-190.
(e) Remove the nut 50-190, the washer 50-170, the bolt 50-160, the washer 50-170, the
shouldered bushings 50-220 and the sleeve 50-210.
(f) Remove and discard the cotter pin 50-050 from the nut 50-060.
(g) Remove the nut 50-060, the washer 50-070, the bolt 50-080, the washer 50-090, the
shouldered bushings 50-100 and 50-110 and the sleeve 50-120.
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(h) Remove the latching mechanism assemblies 50-020 and 50-030 from the door
structure.
NOTE : It is only necessary to replace the bushings 95-020 and 95-050 and the
shouldered bushings 95-030, 95-040, 95-060 and 95-070 and the spacers
95-080 from the frame assembly 95-010 if they are damaged, see REPAIR
TASK 52-32-19-300-803-A01.
NOTE : It is only necessary to replace the bushings 95-110 and 95-140 and the
shouldered bushings 95-120, 95-130, 95-150 and 95-160 from the frame
assembly 95-100 if they are damaged, see REPAIR TASK
52-32-19-300-803-A01.
NOTE : It is only necessary to replace the bushings 95-190 and 95-220 and the
shouldered bushings 95-200, 95-210, 95-230 and 95-240 from the frame
assembly 95-180 if they are damaged, see REPAIR TASK
52-32-19-300-803-A01.
NOTE : It is only necessary to replace the bushings 96-020 and 96-050 and the
shouldered bushings 96-030, 96-040, 96-060 and 96-070 from the frame
assembly 96-010 if they are damaged, see REPAIR TASK
52-32-19-300-803-A01.
NOTE : It is only necessary to replace the bushings 96-100 and 96-130 and the
shouldered bushings 96-110, 96-120, 96-140 and 96-150 from the frame
assembly 96-090 if they are damaged, see REPAIR TASK
52-32-19-300-803-A01.
NOTE : It is only necessary to replace the bushings 96-230, 96-260 and 96-290 and
the shouldered bushings 96-240, 96-250, 96-270 and 96-280 from the frame
assembly 96-220 if they are damaged, see REPAIR TASK
52-32-19-300-803-A01.
NOTE : It is only necessary to replace the bushings 95-170 and the shouldered
bushings 95-280 from the door structure if they are damaged, see REPAIR
TASK 52-32-19-300-803-A01.
NOTE : It is only necessary to replace the bushings 96-080 and the shouldered
bushings 96-170, 96-190, 96-200, 96-320 and 96-370 from the door
structure if it is damaged, see REPAIR TASK 52-32-19-300-803-A01.
NOTE : It is only necessary to replace the inserts 95-090 and 95-260 from the door
structure if they are damaged, see REPAIR TASK 52-32-19-300-803-A01.
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NOTE : It is only necessary to replace the inserts 96-210, 96-300 and 96-350 from
the door structure if they are damaged, see REPAIR TASK
52-32-19-300-803-A01.
NOTE : It is only necessary to replace the guide bush 96-340 from the door
structure if it is damaged, see REPAIR TASK 52-32-19-300-803-A01.
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TASK 52-32-19-000-808-A01
Disassembly of the Latching Mechanism Assemblies
1. General
A. Put the door in a support with the correct shape to prevent damage.
-
NOTE : See REPAIR TASK 52-32-19-300-803-A01 for the replacement of component parts
which have a permanent connection.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-300-803-A01 Replacement of Parts
Referenced Information
TABLE 1
3. Procedure
Subtask 52-32-19-040-002-A01
A. Disassembly of the Latching Mechanism Assemblies
NOTE : Do the steps that follow for each of the six latching mechanism assemblies.
(1) Disassemble the latching mechanism assemblies as follows:
(a) Remove and discard the cotter pins 60-070, 61-070 from the nuts 60-080, 61-080.
(b) Remove the nuts 60-080, 61-080 the washers 60-090, 61-090, the bolts 60-100,
61-100 and 60-110, 61-110 and the washers 60-120, 61-120.
(c) Remove the connecting link 60-150, 61-150 from the bellcrank assembly 60-160,
61-160 and the latching hook assembly 60-010, 61-010.
(d) Remove the shouldered bushings 60-130, 61-130 and 60-140, 61-140 from the
connecting link 60-150, 61-150.
(e) Remove the sleeves 60-060, 61-060 from the latching hook assembly 60-010, 61-010
and the bellcrank assembly 60-160, 61-160.
(f) Remove and discard the cotter pin 60-070, 61-070 from the nut 60-210, 61-210.
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(g) Remove the nut 60-210, 61-210, the washer 60-220, 61-220, the bolt 60-230, 61-230,
the washer 60-220, 61-220 and the connecting rod 60-260, 61-260 from the bellcrank
assembly 60-160, 61-160.
(h) Remove the bushings 60-240, 61-240 and 60-250, 61-250 from the bellcrank 60-170,
61-170.
NOTE : It is only necessary to replace the shouldered bushings 60-040, 61-040 and
60-050, 61-050 from the latching hook 60-020, 61-020 if they are damaged,
see REPAIR TASK 52-32-19-300-803-A01.
NOTE : It is only necessary to replace the shouldered bushings 60-190, 61-190 and
the bushing 60-180, 61-180 from the bellcrank assembly 60-160, 61-160 if
they are damaged, see REPAIR TASK 52-32-19-300-803-A01.
NOTE : It is only necessary to replace the lubrication fittings 60-030, 61-030 and
60-200, 61-200 from the latching hook 60-020, 61-020 and the bellcrank
60-170, 61-170 if they are damaged, see REPAIR TASK 52-32-19-300-803-
A01.
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TASK 52-32-19-000-809-A01
Removal of the Latching Shaft Assembly
1. General
A. Put the door in a support with the correct shape to prevent damage.
-
NOTE : See REPAIR TASK 52-32-19-300-803-A01 for the replacement of component parts
which have a permanent connection.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-000-805-A01 Removal of the Door Handle Mechanism
TASK 52-32-19-000-807-A01 Removal of the Latching Mechanism Assemblies
TASK 52-32-19-300-803-A01 Replacement of Parts
Referenced Information
TABLE 1
3. Procedure
Subtask 52-32-19-000-002-A01
A. Removal of the Latching Shaft Assembly
NOTE : Before you remove the latching shaft assembly 54-010 you must disconnect the door
handle mechanism, see DISASSEMBLY TASK 52-32-19-000-805-A01 and the latching
mechanism, see DISASSEMBLY TASK 52-32-19-000-807-A01.
(1) Remove the latching shaft assembly 54-010 as follows:
(a) Remove the nuts 54-130, the sleeves 54-120 and the taper pins 54-100 and 54-110.
NOTE : Identify and record the position of the taper pin 54-110 for the assembly
procedure.
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(b) Remove the latching shaft 54-020 with the shaft levers 54-030 and 54-040, the switch
lever 54-050, the stop cam 54-060 and the hinged lever assembly 54-070.
NOTE : It is only necessary to replace the bonded-in bearing 54-090 from the hinged
lever 54-080 if it is damaged, see REPAIR TASK 52-32-19-300-803-A01.
NOTE : Record the position of the shaft levers 54-030 and 54-040 for the assembly
procedure.
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TASK 52-32-19-000-810-A01
Removal and Disassembly of the Interlock Mechanism
1. General
A. Put the door in a support with the correct shape to prevent damage.
-
NOTE : See REPAIR TASK 52-32-19-300-803-A01 for the replacement of component parts
which have a permanent connection.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-300-803-A01 Replacement of Parts
Referenced Information
TABLE 1
3. Procedure
Subtask 52-32-19-000-003-A01
A. Removal and Disassembly of the Interlock Mechanism
NOTE : It is only necessary to replace the bushing 53-030 from the spring sleeve
53-020 if it is damaged, see REPAIR TASK 52-32-19-300-803-A01.
(d) Remove and discard the cotter pin 53-190 from the nut 53-310.
(e) Remove the nut 53-310, the washer 53-200, the bolt 53-300 and the washer 53-290.
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NOTE : It is only necessary to replace the bushings 53-330 and 53-340 from the
door structure if they are damaged, see REPAIR TASK 52-32-19-300-803-
A01.
(g) Remove and discard the cotter pin 53-250 from the nut 53-240.
(h) Remove the nut 53-240, the washer 53-230, the bolt 53-220 and the washer 53-230.
(i) Remove the interlock mechanism 53-050 from the door structure.
(j) Remove the bushing 53-280 from the lever 53-130.
NOTE : It is only necessary to replace the bushings 53-260 and 53-270 from the
door structure if they are damaged, see REPAIR TASK 52-32-19-300-803-
A01.
(k) Remove and discard the cotter pin 53-190 from the pin 53-180.
(l) Remove the washer 53-200 and the pin 53-180.
(2) Disassemble the interlock mechanism 53-050 as follows:
(a) Remove the retaining ring 53-080, the pin 53-070 and the bolt 53-170.
(b) Remove the retaining rings 53-080, the pins 53-070 and the connecting rod 53-060
from the levers 53-090 and 53-130.
(c) Release the locking plate 53-160 and remove the adjusting screw 53-140, the nut
53-150 and the locking plate 53-160 from the lever 53-130.
(d) Discard the locking plate 53-160.
(e) Remove the retaining ring 53-120, the pin 53-110 and the roller 53-100 from the lever
53-090.
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TASK 52-32-19-000-810-B01
Removal and Disassembly of the Interlock Mechanism
1. General
A. Put the door in a support with the correct shape to prevent damage.
-
NOTE : See REPAIR TASK 52-32-19-300-803-A01 for the replacement of component parts
which have a permanent connection.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-300-803-A01 Replacement of Parts
Referenced Information
TABLE 1
3. Procedure
Subtask 52-32-19-000-008-A01
A. Removal and Disassembly of the Interlock Mechanism
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NOTE : It is only necessary to replace the bushings 53A-260 and 53A-270 from the
door structure if they are damaged, see REPAIR TASK 52-32-19-300-803-
A01.
(2) Disassemble the interlock mechanism as follows:
(a) Remove the retaining ring 53A-430 and the spring bolt 53A-420 from the lever
53A-470.
(b) Release the locking plate 53A-460 and remove the adjusting screw 53A-440, the nut
53A-450 and the locking plate 53A-460 from the lever 53A-470.
(c) Discard the locking plate 53A-460.
(d) Remove the retaining ring 53A-400, the pin 53A-390 and the roller 53A-410 from the
lever 53A-470.
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TASK 52-32-19-000-811-A01
Removal of the Locking Shaft Assembly
1. General
A. Put the door in a support with the correct shape to prevent damage.
-
NOTE : See REPAIR TASK 52-32-19-300-803-A01 for the replacement of component parts
which have a permanent connection.
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-300-803-A01 Replacement of Parts
TASK 52-32-19-000-805-A01 Removal of the Door Handle Mechanism
TASK 52-32-19-000-813-A01 Removal and Disassembly of the Vent Door Mechanism
TASK 52-32-19-000-813-B01 Removal and Disassembly of the Vent Door Mechanism
TASK 52-32-19-000-812-A01 Removal and Disassembly of the Rods and Drift Pins Installation
TASK 52-32-19-000-812-B01 Removal and Disassembly of the Rods and Drift Pins Installation
TASK 52-32-19-000-812-C01 Removal and Disassembly of the Rods and Drift Pins Installation
Referenced Information
TABLE 1
3. Procedure
Subtask 52-32-19-000-004-A01
A. Removal of the Locking Shaft Assembly
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NOTE : Before you remove the locking shaft assembly 51-010, you must disconnect these
component parts:
- The door handle mechanism, see DISASSEMBLY TASK 52-32-19-000-805-A01
- The vent door mechanism, see DISASSEMBLY TASK 52-32-19-000-813-
A01TASK 52-32-19-000-813-B01
- The fixed rod of the drift pin mechanism, see DISASSEMBLY TASK
52-32-19-000-812-A01TASK 52-32-19-000-812-B01TASK 52-32-19-000-812-C01
from the locking shaft assembly.
(1) Remove the locking shaft 51-020 as follows:
(a) Remove the nuts 51-110, the washers 51-100, the sleeves 51-090, the taper pins
51-080 and the rivet pins 51-120.
(b) Discard the nuts 51-110 and the rivet pins 51-120.
(c) Remove the locking shaft 51-020 with the lever 51-030, the locking cams 51-040, the
washers 50-130 and the hinged lever assembly 51-050.
NOTE : Identify and record the position of the locking cams 51-040 and the washers
50-130 for the assembly procedure.
NOTE : It is only necessary to replace the bonded-in bearing 51-070 from the hinged
lever 51-060 if it is damaged, see REPAIR TASK 52-32-19-300-803-A01.
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TASK 52-32-19-000-812-A01
Removal and Disassembly of the Rods and Drift Pins Installation
1. General
A. Put the door in a support with the correct shape to prevent damage.
-
NOTE : See REPAIR for the replacement of component parts which have a permanent
connection.
2. Procedure
Subtask 52-32-19-000-005-A01
A. Removal and Disassembly of the Rods and Drift Pins Installation
NOTE : It is only necessary to replace the bonded-in bearings 58-030 from the
connecting rod 58-020 if they are damaged, see REPAIR .
(b) Remove and disassemble the link assembly 58-240 as follows:
1 Remove and discard the cotter pins 58-340 and 58-420 from the nuts 58-330
and 58-410.
2 Remove the nuts 58-330 and 58-410, the washers 58-320 and 58-210, the bolts
58-310 and 58-400 and the link assembly 58-240.
3 Remove the sleeves 58-350 and 58-430 and the bushing 58-150.
4 Disassemble the link assembly 58-240 as follows:
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a Measure and record the length of the link assembly 58-240 for the
assembly procedure.
b Release the tab washers 58-270.
c Loosen the nuts 58-260 and 58-290 and remove the forks 58-280 and
58-300 from the rod 58-250.
d Remove the nuts 58-260 and 58-290 and the tab washers 58-270 from the
rod 58-250.
e Discard the tab washers 58-270.
(c) Remove the lever assembly 58-360 as follows:
1 Remove and discard the cotter pin 58-080 from the nut 58-070.
2 Remove the nut 58-070 and the washer 58-060.
3 Remove the lever assembly 58-360 from the support fitting 58-440.
NOTE : It is only necessary to replace the shouldered bushings 58-380 and the
bushing 58-390 from the lever 58-370 if they are damaged, see
REPAIR .
NOTE : Record the positions of the serrated lever assembly 58-160 and the serrated
lever 58-090 on the sequence shaft assembly 58-120 for the assembly
procedure.
1 Remove and discard the cotter pin 57-250 from the nut 57-240.
2 Remove the nut 57-240, the washer 57-230, the bolt 57-210 and the washer
57-220.
3 Remove the fixed rod 57-130 from the serrated lever assembly 58-160.
4 Remove the nuts 58-220, the washers 58-210 and 58-215 and the rivet pins
58-200 and 58-230.
5 Release the lock washer 58-110.
6 Remove the screw 58-100 and the lock washer 58-110 from the serrated lever
58-090.
7 Discard the lock washer 58-110.
8 Remove the serrated lever 58-090 from the sequence shaft assembly 58-120.
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9 Remove the link lever 58-140 and the serrated lever 58-170 from the sequence
shaft assembly 58-120.
NOTE : It is only necessary to replace the bonded-in bearing 58-180 from the
serrated lever 58-170 if it is damaged, see REPAIR .
10 Remove the sequence shaft 58-130 and the locking cam 58-190 from the door
structure.
(e) Remove the fixed rod 63-210 as follows:
1 Remove and discard the cotter pin 63-090 from the nut 63-080.
2 Remove the nut 63-080, the washer 63-070, the bolt 63-120 and the washer
63-130.
3 Remove the fixed rod 63-210 from the link lever assembly 57-510.
(f) Remove the control rod 57-260 as follows:
1 Remove and discard the cotter pin 57-250 from the nut 57-240.
2 Remove the nut 57-240, the washer 57-230, the bolt 57-210 and the washer
57-220.
3 Remove the control rod 57-260 from the beam 4 lever 57-050.
(g) Remove and disassemble the beam 4 cover assembly 57-020 as follows:
1 Remove the bolts 57-190, the washers 57-200 and the beam 4 cover assembly
57-020 from the door structure.
2 Remove and discard the cotter pin 57-180 from the nut 57-170.
3 Remove the nut 57-170, the washer 57-160, the bolt 57-140 and the washer
57-150.
4 Remove the fixed rod 57-130 from the beam 4 lever 57-050.
5 Remove the nuts 57-090, the sleeves 57-100 and the taper pins 57-080.
6 Remove the beam 4 lever 57-050 (outer side of the beam 4 cover 57-030) and
the spacer sleeve 57-120 from the beam 4 shaft 57-110.
7 Support the beam 4 lever 57-050 (inside the beam 4 cover 57-030) and remove
the beam 4 shaft 57-110 from the beam 4 cover 57-030.
NOTE : It is only necessary to replace the bonded-in bearings 57-070 from the
levers 57-060 if they are damaged, see REPAIR .
NOTE : It is only necessary to replace the shouldered bushings 57-040 from the
beam 4 cover assembly 57-020 if they are damaged, see REPAIR .
(h) Remove the control rod 57-260 from the link lever assembly 57-320 as follows:
1 Remove and discard the cotter pin 57-250 from the nut 57-240.
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2 Remove the nut 57-240, the washer 57-230, the bolt 57-210 and the washer
57-220.
3 Remove the control rod 57-260 from the link lever assembly 57-320.
(i) Remove the fixed rod 57-390 as follows:
1 Remove and discard the cotter pin 57-250 from the nut 57-240.
2 Remove the nut 57-240, the washer 57-230, the bolt 57-210 and the washer
57-220.
3 Remove the fixed rod 57-390 and the washer 57-380 from the link lever assembly
57-320.
4 Remove and discard the cotter pin 57-420 from the nut 57-410.
5 Remove the nut 57-410, the washer 57-200 and the bolt 57-400.
6 Remove the fixed rod 57-390, the washer 57-440 and the bushing 57-430 from
the drift pin 57-450.
(j) Remove the drift pins 57-450 from the door structure as follows:
NOTE : It is only necessary to replace the drift pin bushings 57-550 from the door
structure if they are damaged, see REPAIR .
NOTE : It is only necessary to replace the lubrication fittings 57-560 from the door
structure if they are damaged, see REPAIR .
1 Remove the rod 57-540 as follows:
a Remove and discard the cotter pin 57-250 from the nut 57-240.
b Remove the nut 57-240, the washer 57-230, the bolt 57-210 and the
washer 57-220.
c Remove the rod 57-540 and the washer 57-380 from the link lever assembly
57-510.
d Remove and discard the cotter pin 57-420 from the nut 57-410.
e Remove the nut 57-410, the washer 57-200 and the bolt 57-400.
f Remove the rod 57-540, the washer 57-440 and the bushing 57-430 from
the drift pin 57-450.
2 Remove the control rod 57-260 as follows:
a Remove and discard the cotter pins 57-250 from the nuts 57-240.
b Remove the nuts 57-240, the washers 57-230, the bolts 57-210 and the
washers 57-220.
c Remove the control rod 57-260 from the bellcrank assemblies 57-270 and
57-460.
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TASK 52-32-19-000-812-B01
Removal and Disassembly of the Rods and Drift Pins Installation
1. General
A. Put the door in a support with the correct shape to prevent damage.
-
NOTE : See REPAIR for the replacement of component parts which have a permanent
connection.
2. Procedure
Subtask 52-32-19-000-009-A01
A. Removal and Disassembly of the Rods and Drift Pins Installation
NOTE : It is only necessary to replace the bonded-in bearings 58-030 from the
connecting rod 58-020 if they are damaged, see REPAIR .
(b) Remove and disassemble the link assembly 58-240 as follows:
1 Remove and discard the cotter pins 58-340 and 58-420 from the nuts 58-330
and 58-410.
2 Remove the nuts 58-330 and 58-410, the washers 58-320 and 58-210, the bolts
58-310 and 58-400 and the link assembly 58-240.
3 Remove the sleeves 58-350 and 58-430 and the bushing 58-150.
4 Disassemble the link assembly 58-240 as follows:
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a Measure and record the length of the link assembly 58-240 for the
assembly procedure.
b Release the tab washers 58-270.
c Loosen the nuts 58-260 and 58-290 and remove the forks 58-280 and
58-300 from the rod 58-250.
d Remove the nuts 58-260 and 58-290 and the tab washers 58-270 from the
rod 58-250.
e Discard the tab washers 58-270.
(c) Remove the lever assembly 58-360 as follows:
1 Remove and discard the cotter pin 58-080 from the nut 58-070.
2 Remove the nut 58-070 and the washer 58-060.
3 Remove the lever assembly 58-360 from the support fitting 58-440.
NOTE : It is only necessary to replace the shouldered bushings 58-380 and the
bushing 58-390 from the lever 58-370 if they are damaged, see
REPAIR .
NOTE : Record the positions of the serrated lever assembly 58-160 and the serrated
lever 58-090 on the sequence shaft assembly 58-120 for the assembly
procedure.
1 Remove and discard the cotter pin 57-250 from the nut 57-240.
2 Remove the nut 57-240, the washer 57-230, the bolt 57-210 and the washer
57-220.
3 Remove the fixed rod 57-130 from the serrated lever assembly 58-160.
4 Remove the nuts 58-220, the washers 58-210 and 58-215 and the rivet pins
58-200 and 58-230.
5 Release the lock washer 58-110.
6 Remove the screw 58-100 and the lock washer 58-110 from the serrated lever
58-090.
7 Discard the lock washer 58-110.
8 Remove the serrated lever 58-090 from the sequence shaft assembly 58-120.
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9 Remove the link lever 58-140 and the serrated lever 58-170 from the sequence
shaft assembly 58-120.
NOTE : It is only necessary to replace the bonded-in bearing 58-180 from the
serrated lever 58-170 if it is damaged, see REPAIR .
10 Remove the sequence shaft 58-130 and the locking cam 58-190 from the door
structure.
(e) Remove the fixed rod 63A-210 as follows:
1 Remove and discard the cotter pin 63A-090 from the nut 63A-080.
2 Remove the nut 63A-080, the washer 63A-070, the bolt 63A-120 and the washer
63A-130.
3 Remove the fixed rod 63A-210 from the link lever assembly 57-510.
(f) Remove the control rod 57-260 as follows:
1 Remove and discard the cotter pin 57-250 from the nut 57-240.
2 Remove the nut 57-240, the washer 57-230, the bolt 57-210 and the washer
57-220.
3 Remove the control rod 57-260 from the beam 4 lever 57-050.
(g) Remove and disassemble the beam 4 cover assembly 57-020 as follows:
1 Remove the bolts 57-190, the washers 57-200 and the beam 4 cover assembly
57-020 from the door structure.
2 Remove and discard the cotter pin 57-180 from the nut 57-170.
3 Remove the nut 57-170, the washer 57-160, the bolt 57-140 and the washer
57-150.
4 Remove the fixed rod 57-130 from the beam 4 lever 57-050.
5 Remove the nuts 57-090, the sleeves 57-100 and the taper pins 57-080.
6 Remove the beam 4 lever 57-050 (outer side of the beam 4 cover 57-030) and
the spacer sleeve 57-120 from the beam 4 shaft 57-110.
7 Support the beam 4 lever 57-050 (inside the beam 4 cover 57-030) and remove
the beam 4 shaft 57-110 from the beam 4 cover 57-030.
NOTE : It is only necessary to replace the bonded-in bearings 57-070 from the
levers 57-060 if they are damaged, see REPAIR .
NOTE : It is only necessary to replace the shouldered bushings 57-040 from the
beam 4 cover assembly 57-020 if they are damaged, see REPAIR .
(h) Remove the control rod 57-260 from the link lever assembly 57-320 as follows:
1 Remove and discard the cotter pin 57-250 from the nut 57-240.
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2 Remove the nut 57-240, the washer 57-230, the bolt 57-210 and the washer
57-220.
3 Remove the control rod 57-260 from the link lever assembly 57-320.
(i) Remove the fixed rod 57-390 as follows:
1 Remove and discard the cotter pin 57-250 from the nut 57-240.
2 Remove the nut 57-240, the washer 57-230, the bolt 57-210 and the washer
57-220.
3 Remove the fixed rod 57-390 and the washer 57-380 from the link lever assembly
57-320.
4 Remove and discard the cotter pin 57-420 from the nut 57-410.
5 Remove the nut 57-410, the washer 57-200 and the bolt 57-400.
6 Remove the fixed rod 57-390, the washer 57-440 and the bushing 57-430 from
the drift pin 57-450.
(j) Remove the drift pins 57-450 from the door structure as follows:
NOTE : It is only necessary to replace the drift pin bushings 57-550 from the door
structure if they are damaged, see REPAIR .
NOTE : It is only necessary to replace the lubrication fittings 57-560 from the door
structure if they are damaged, see REPAIR .
1 Remove the rod 57-540 as follows:
a Remove and discard the cotter pin 57-250 from the nut 57-240.
b Remove the nut 57-240, the washer 57-230, the bolt 57-210 and the
washer 57-220.
c Remove the rod 57-540 and the washer 57-380 from the link lever assembly
57-510.
d Remove and discard the cotter pin 57-420 from the nut 57-410.
e Remove the nut 57-410, the washer 57-200 and the bolt 57-400.
f Remove the rod 57-540, the washer 57-440 and the bushing 57-430 from
the drift pin 57-450.
2 Remove the control rod 57-260 as follows:
a Remove and discard the cotter pins 57-250 from the nuts 57-240.
b Remove the nuts 57-240, the washers 57-230, the bolts 57-210 and the
washers 57-220.
c Remove the control rod 57-260 from the bellcrank assemblies 57-270 and
57-460.
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TASK 52-32-19-000-812-C01
Removal and Disassembly of the Rods and Drift Pins Installation
1. General
A. Put the door in a support with the correct shape to prevent damage.
-
NOTE : See REPAIR TASK 52-32-19-300-803-A01 for the replacement of component parts
which have a permanent connection.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-300-803-A01 Replacement of Parts
Referenced Information
TABLE 1
3. Procedure
Subtask 52-32-19-000-010-A01
A. Removal and Disassembly of the Rods and Drift Pins Installation
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NOTE : Record the positions of the serrated lever assembly 58A-160 and the
serrated lever 58A-090 on the sequence shaft assembly 58A-120 for the
assembly procedure.
1 Remove and discard the cotter pin 57-250 from the nut 57-240.
2 Remove the nut 57-240, the washer 57-230, the bolt 57-210 and the washer
57-220.
3 Remove the fixed rod 57-130 from the serrated lever assembly 58A-160.
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4 Remove the nuts 58A-470 and 58A-225, the washer 58A-215, the rivet pins
58A-200 and the bolt 58A-230.
5 Release the lock washer 58A-110.
6 Remove the screw 58A-100 and the lock washer 58A-110 from the serrated lever
58A-090.
7 Discard the lock washer 58A-110.
8 Remove the serrated lever 58A-090 from the sequence shaft assembly 58A-120.
9 Remove the link lever 58A-140 and the serrated lever 58A-170 from the
sequence shaft assembly 58A-120.
NOTE : It is only necessary to replace the bonded-in bearing 58A-180 from the
serrated lever 58A-170 if it is damaged, see REPAIR TASK
52-32-19-300-803-A01.
10 Remove the sequence shaft 58A-130 and the locking cam 58A-190 from the door
structure.
(e) Remove the fixed rod 63A-210 as follows:
1 Remove and discard the cotter pin 63A-090 from the nut 63A-080.
2 Remove the nut 63A-080, the washer 63A-070, the bolt 63A-120 and the washer
63A-130.
3 Remove the fixed rod 63A-210 from the link lever assembly 57-510.
(f) Remove the control rod 57-260 as follows:
1 Remove and discard the cotter pin 57-250 from the nut 57-240.
2 Remove the nut 57-240, the washer 57-230, the bolt 57-210 and the washer
57-220.
3 Remove the control rod 57-260 from the beam 4 lever 57-050.
(g) Remove and disassemble the beam 4 cover assembly 57-020 as follows:
1 Remove the bolts 57-190, the washers 57-200 and the beam 4 cover assembly
57-020 from the door structure.
2 Remove and discard the cotter pin 57-180 from the nut 57-170.
3 Remove the nut 57-170, the washer 57-160, the bolt 57-140 and the washer
57-150.
4 Remove the fixed rod 57-130 from the beam 4 lever 57-050.
5 Remove the nuts 57-090, the sleeves 57-100 and the taper pins 57-080.
6 Remove the beam 4 lever 57-050 (outer side of the beam 4 cover 57-030) and
the spacer sleeve 57-120 from the beam 4 shaft 57-110.
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7 Support the beam 4 lever 57-050 (inside the beam 4 cover 57-030) and remove
the beam 4 shaft 57-110 from the beam 4 cover 57-030.
NOTE : It is only necessary to replace the bonded-in bearings 57-070 from the
levers 57-060 if they are damaged, see REPAIR TASK
52-32-19-300-803-A01.
NOTE : It is only necessary to replace the shouldered bushings 57-040 from the
beam 4 cover assembly 57-020 if they are damaged, see REPAIR
TASK 52-32-19-300-803-A01.
(h) Remove the control rod 57-260 from the link lever assembly 57-320 as follows:
1 Remove and discard the cotter pin 57-250 from the nut 57-240.
2 Remove the nut 57-240, the washer 57-230, the bolt 57-210 and the washer
57-220.
3 Remove the control rod 57-260 from the link lever assembly 57-320.
(i) Remove the fixed rod 57-390 as follows:
1 Remove and discard the cotter pin 57-250 from the nut 57-240.
2 Remove the nut 57-240, the washer 57-230, the bolt 57-210 and the washer
57-220.
3 Remove the fixed rod 57-390 and the washer 57-380 from the link lever assembly
57-320.
4 Remove and discard the cotter pin 57-420 from the nut 57-410.
5 Remove the nut 57-410, the washer 57-200 and the bolt 57-400.
6 Remove the fixed rod 57-390, the washer 57-440 and the bushing 57-430 from
the drift pin 57-450.
(j) Remove the drift pins 57-450 from the door structure as follows:
NOTE : It is only necessary to replace the drift pin bushings 57-550 from the door
structure if they are damaged, see REPAIR TASK 52-32-19-300-803-A01.
NOTE : It is only necessary to replace the lubrication fittings 57-560 from the door
structure if they are damaged, see REPAIR TASK 52-32-19-300-803-A01.
1 Remove the rod 57-540 as follows:
a Remove and discard the cotter pin 57-250 from the nut 57-240.
b Remove the nut 57-240, the washer 57-230, the bolt 57-210 and the
washer 57-220.
c Remove the rod 57-540 and the washer 57-380 from the link lever assembly
57-510.
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d Remove and discard the cotter pin 57-420 from the nut 57-410.
e Remove the nut 57-410, the washer 57-200 and the bolt 57-400.
f Remove the rod 57-540, the washer 57-440 and the bushing 57-430 from
the drift pin 57-450.
2 Remove the control rod 57-260 as follows:
a Remove and discard the cotter pins 57-250 from the nuts 57-240.
b Remove the nuts 57-240, the washers 57-230, the bolts 57-210 and the
washers 57-220.
c Remove the control rod 57-260 from the bellcrank assemblies 57-270 and
57-460.
(k) Remove the bellcrank assembly 57-460 as follows:
1 Remove the nuts 57-370, the sleeves 57-360 and the taper pins 57-350.
2 Remove the beam 3 shaft 57-470 and the link lever assemblies 57-480 and
57-510 from the door structure.
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TASK 52-32-19-000-813-A01
Removal and Disassembly of the Vent Door Mechanism
1. General
A. Put the door in a support with the correct shape to prevent damage.
-
NOTE : See REPAIR for the replacement of component parts which have a permanent
connection.
2. Procedure
Subtask 52-32-19-000-012-A01
A. Removal and Disassembly of the Vent Door Mechanism
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NOTE : It is only necessary to replace the bonded-in bearings 63-180 from the
link levers 63-170 if they are damaged, see REPAIR .
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TASK 52-32-19-000-813-B01
Removal and Disassembly of the Vent Door Mechanism
1. General
A. Put the door in a support with the correct shape to prevent damage.
-
NOTE : See REPAIR TASK 52-32-19-300-803-A01 for the replacement of component parts
which have a permanent connection.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-300-803-A01 Replacement of Parts
Referenced Information
TABLE 1
3. Procedure
Subtask 52-32-19-000-011-A01
A. Removal and Disassembly of the Vent Door Mechanism
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TASK 52-32-19-000-814-A01
Removal and Disassembly of the Vent Door Assembly
1. General
A. Put the door in a support with the correct shape to prevent damage.
-
NOTE : See REPAIR TASK 52-32-19-300-803-A01 for the replacement of component parts
which have a permanent connection.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-300-803-A01 Replacement of Parts
Referenced Information
TABLE 1
3. Procedure
Subtask 52-32-19-000-006-A01
A. Removal and Disassembly of the Vent Door Assembly
NOTE : Record the number and positions of the washers 66-350, 66-351,
66-410, 66-411 and 66-420 for the assembly procedure.
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NOTE : It is only necessary to replace the riveted retainers 66-300 and 66-310 if
they are damaged, see REPAIR TASK 52-32-19-300-803-A01.
1 Remove and discard the cotter pins 66-050 from the spring bolts 66-030.
2 Remove the washers 66-040 and the spring bolts 66-030.
3 Remove the nuts 66-280, the washers 66-040, the screws 66-270 and 66-290, the
actuator arm assemblies 66-060 and 66-180 and the bracket assembly 66-140
from the vent door 66-020.
NOTE : It is only necessary to replace the bushings 66-080 and the shouldered
bushings 66-090 from the actuator arm assembly 66-060 if they are
damaged, see REPAIR TASK 52-32-19-300-803-A01.
NOTE : It is only necessary to replace the bushing 66-170 and the shouldered
bushing 66-160 from the bracket 66-150 if they are damaged, see
REPAIR TASK 52-32-19-300-803-A01.
NOTE : It is only necessary to replace the bushing 66-200 and the shouldered
bushings 66-210 and 66-220 from the actuator arm assembly 66-180 if
they are damaged, see REPAIR TASK 52-32-19-300-803-A01.
4 Release the tab washer 66-120 and loosen the nut 66-130.
5 Remove the bolt 66-110 with the nut 66-130 and the tab washer 66-120 from
the actuator arm 66-070.
6 Discard the tab washer 66-120.
NOTE : It is only necessary to replace the insert 66-100 from the actuator arm
66-070 if it is damaged, see REPAIR TASK 52-32-19-300-803-A01.
7 Release the tab washer 66-250 and loosen the nut 66-260.
8 Remove the bolt 66-240 with the nut 66-260 and the tab washer 66-250 from
the actuator arm 66-190.
9 Discard the tab washer 66-250.
NOTE : It is only necessary to replace the insert 66-230 from the actuator arm
66-190 if it is damaged, see REPAIR TASK 52-32-19-300-803-A01.
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TASK 52-32-19-000-815-A01
Removal and Disassembly of the Door Drainage
1. General
A. Put the door in a support with the correct shape to prevent damage.
-
NOTE : See REPAIR TASK 52-32-19-300-803-A01 for the replacement of component parts
which have a permanent connection.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-300-803-A01 Replacement of Parts
Referenced Information
TABLE 1
3. Procedure
Subtask 52-32-19-000-007-A01
A. Removal and Disassembly of the Door Drainage
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TASK 52-32-19-000-816-A01
Removal of the Door Sensors
1. General
A. Put the door in a support with the correct shape to prevent damage.
-
NOTE : See REPAIR for the replacement of component parts which have a permanent
connection.
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
REFERENCE DESIGNATION
blanking caps
Fixtures, Tools, Test and Support Equipment
TABLE 1
3. Procedure
Subtask 52-32-19-010-007-A01
A. Removal of the Door Sensors
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(b) Remove the targets 83-020 from the lever 58-370, the hand lever assembly 45-010
and the switch lever 54-050.
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TASK 52-32-19-000-816-B01
Removal of the Door Sensors
1. General
A. Put the door in a support with the correct shape to prevent damage.
-
NOTE : See REPAIR TASK 52-32-19-300-803-A01 for the replacement of component parts
which have a permanent connection.
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
REFERENCE DESIGNATION
blanking caps
Fixtures, Tools, Test and Support Equipment
TABLE 1
B.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-300-803-A01 Replacement of Parts
Referenced Information
TABLE 2
3. Procedure
Subtask 52-32-19-010-011-A01
A. Removal of the Door Sensors
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(c) Remove the nuts 83-050, the washers 83-040, the screws 83-030 and the proximity
sensor 83-010 from the door structure.
(3) Remove the targets 83-020 as follows:
(a) Remove the nuts 83-050, the washers 83-040 and the screws 83-060 from the targets
83-020.
(b) Remove the targets 83-020 from the lever 58A-370, the hand lever assembly 45-010
and the switch lever 54-050.
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TASK 52-32-19-000-817-A01
Removal of the Hinges
1. General
A. Put the door in a support with the correct shape to prevent damage.
-
NOTE : See REPAIR TASK 52-32-19-300-803-A01 for the replacement of component parts
which have a permanent connection.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-300-803-A01 Replacement of Parts
Referenced Information
TABLE 1
3. Procedure
Subtask 52-32-19-010-008-A01
A. Removal of the Hinges
NOTE : Record the number and positions of the shims 93-020, 93-021, 93-022,
93-023, 93-024, 93-025, 93-026, 93-027, 93-028, 93-029 for the assembly
procedure.
NOTE : It is possible that not all types of shim are installed. The number of shims
used can be different.
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(2) Remove the hinge assemblies 93-120, 93-150 and 93-180 as follows:
NOTE : It is only necessary to replace the hinge assemblies 93-120, 93-150 and 93-180 if
they are damaged. If you replace a hinge assembly you must measure and record
the position and the thickness of the shims 93-360, 93-361, 93-362, 93-363,
93-364, 93-365, 93-366, 93-367, 93-368, 93-460, 93-461, 93-462,93-463, 93-464,
93-465, 93-466, 93-467, 93-468, 93-469 and the hinge shim 93-369 for the
assembly procedure.
(a) Remove the nuts 93-220 and 93-250, the washers 93-230 and 93-260 and the screws
93-240, 93-270, 93-280, 93-290, 93-300, 93-310, 93-320, 93-330, 93-340 and 93-350.
(b) Remove the hinge assemblies 93-120, 93-150 and 93-180, the shim 93-360, 93-361,
93-362, 93-363, 93-364, 93-365, 93-366, 93-367, 93-368, 93-460, 93-461,
93-462,93-463, 93-464, 93-465, 93-466, 93-467, 93-468, 93-469 and the hinge shim
93-369 from the door structure.
NOTE : It is only necessary to replace the bushings 93-140 and 93-170 from the
hinges 93-130 and 93-160 if they are damaged, see REPAIR TASK
52-32-19-300-803-A01.
NOTE : It is only necessary to replace the bushings 93-200 and the shouldered
bushings 93-210 from the hinge 93-190 if they are damaged, see REPAIR
TASK 52-32-19-300-803-A01.
Subtask 52-32-19-010-012-A01
B. Removal of the Hinges
NOTE : Record the number and positions of the shims 94-020, 94-021, 94-022,
94-023, 94-024, 94-025, 94-026, 94-027, 94-028, 94-029 for the assembly
procedure.
NOTE : It is possible that not all types of shim are installed. The number of shims
used can be different.
(2) Remove the hinge assemblies 94-120 and 94-150 as follows:
NOTE : It is only necessary to replace the hinge assemblies 94-120 and 94-150 if they are
damaged. If you replace a hinge assembly you must measure and record the
position and the thickness of the shims.
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(a) Remove the nuts 94-200 and 94-230, the washers 94-210 and 94-240 and the screws
94-180, 94-190, 94-220, 94-250, 94-260, 94-270, 94-280 and 94-290.
(b) Remove the hinge assemblies 94-120 and 94-150 from the door structure.
NOTE : It is only necessary to replace the bushings 94-140 and 94-170 from the
hinges 94-130 and 94-160 if they are damaged, see REPAIR TASK
52-32-19-300-803-A01.
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CLEANING
TASK 52-32-19-100-801-A01
Clean the Painted Component Parts
1. General
A. Make sure that all dirt, grease, sealant and cleaning agent is removed.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
14SBA1 Textile-Lint free Cotton -
08ABC1 Aqueous Cleaner-Aircraft Exterior Pressure Spraying -
Consumable Materials
TABLE 1
3. Procedure
CAUTION : USE ONLY THE SPECIFIED CLEANING AGENTS. CLEANING AGENTS WHICH
ARE NOT SPECIFIED CAN CAUSE DAMAGE.
Subtask 52-32-19-100-001-A01
A. Clean the Painted Component Parts
(1) Clean the component parts that are painted as follows:
(a) Remove all the loose particles and other dirt with a vacuum cleaner or a soft brush.
(b) Remove old sealant and remaining dirt with a nonmetallic scraper.
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(c) Clean the painted component parts with a clean Material No. 14SBA1 Textile-Lint
free Cotton - made moist with the Material No. 08ABC1 Aqueous Cleaner-Aircraft
Exterior Pressure Spraying -.
(d) Remove the Material No. 08ABC1 Aqueous Cleaner-Aircraft Exterior Pressure
Spraying - with clean water.
(e) Dry the component parts with a clean, dry Material No. 14SBA1 Textile-Lint free
Cotton - or with a hot-air blower.
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TASK 52-32-19-100-802-A01
Clean the Component Parts that are Not Painted
1. General
A. Make sure that all dirt, grease, sealant and cleaning agent is removed.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
14SBA1 Textile-Lint free Cotton -
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
14CDB1 Testing Medium-Fuel Leak Detection White Powder -
Consumable Materials
TABLE 1
3. Procedure
CAUTION : USE ONLY THE SPECIFIED CLEANING AGENTS. CLEANING AGENTS WHICH
ARE NOT SPECIFIED CAN CAUSE DAMAGE.
Subtask 52-32-19-100-002-A01
A. Clean the Component Parts that are Not Painted
(1) Clean the component parts that are not painted as follows:
(a) Remove all the loose particles and other dirt with a vacuum cleaner or a soft brush.
(b) Remove the remaining dirt with a nonmetallic scraper.
(c) Clean the component parts which are not painted with a clean Material No. 14SBA1
Textile-Lint free Cotton - made moist with the Material No. 08BBF1 Non Aqueous
Cleaner-- Methyl-Ethyl-Ketone -.
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(d) Dry the clean parts with a clean, dry Material No. 14SBA1 Textile-Lint free Cotton -.
(e) Clean all the bushes and bearings with a clean, dry Material No. 14SBA1 Textile-Lint
free Cotton -.
(f) Clean the door seal, the vent door seal and the CFRP parts with a weak soap
solution.
(g) Dry the clean seals and the CFRP parts with a clean, dry Material No. 14SBA1
Textile-Lint free Cotton -.
(h) Apply the Material No. 14CDB1 Testing Medium-Fuel Leak Detection White Powder
- to the door seal and the vent door seal.
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TASK 52-32-19-100-803-A01
Clean the Electrical Components
1. General
A. Make sure that all dirt, grease, sealant and cleaning agent is removed.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
14SBA1 Textile-Lint free Cotton -
08BBD1 Non Aqueous Cleaner-- Isopropyl Alcohol -
Consumable Materials
TABLE 1
3. Procedure
CAUTION : USE ONLY THE SPECIFIED CLEANING AGENTS. CLEANING AGENTS WHICH
ARE NOT SPECIFIED CAN CAUSE DAMAGE.
Subtask 52-32-19-100-003-A01
A. Clean the Electrical Components
(1) Clean the electrical components as follows:
(a) Remove all the loose dirt with a vacuum cleaner or a soft brush.
(b) Clean the electrical wiring and the electrical connectors with a clean Material No.
14SBA1 Textile-Lint free Cotton - made moist with the Material No. 08BBD1 Non
Aqueous Cleaner-- Isopropyl Alcohol -.
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(c) Dry the electrical components with a clean, dry Material No. 14SBA1 Textile-Lint free
Cotton - or a hot-air blower.
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TASK 52-32-19-100-804-A01
Clean the Sight Glasses
1. General
A. Make sure that all dirt, grease, sealant and cleaning agent is removed.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
14SBA1 Textile-Lint free Cotton -
08AFA1 Aqueous Cleaner-Transparent Plastic - -
Consumable Materials
TABLE 1
3. Procedure
CAUTION : USE ONLY THE SPECIFIED CLEANING AGENTS. CLEANING AGENTS WHICH
ARE NOT SPECIFIED CAN CAUSE DAMAGE.
Subtask 52-32-19-100-004-A01
A. Clean the Sight Glasses
(1) Clean the sight glasses as follows:
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INSPECTION/CHECK
TASK 52-32-19-210-801-A01
Door Structure
1. General
A. This check is a visual inspection of the component parts.
B. Do an approved nondestructive test if you think there is a crack which is not clearly visible.
C. See the Structural Repair Manual (SRM) for the repair of door structure.
NOTE : See REPAIR TASK 52-32-19-300-803-A01 for the replacement of the permanently
attached parts.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
12ABC1 Corrosion Preventive Compound-Water Displacing Soft Film -
12ACC1 Corrosion Preventive Compound-Heavy Duty Soft Film -
Consumable Materials
TABLE 1
B. Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-300-803-A01 Replacement of Parts
PMS 01-02-43
FIGURE 52-32-19-991-009-A FIGURE 52-32-19-991-009-A-Visual Examination of the Surface
Protection and Locking Indication
Referenced Information
TABLE 2
3. Procedure
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Subtask 52-32-19-210-001-A01
A. Check of the Door Structure for Damage
(1) Do a check of the door structure for damage.
(a) For the Allowable Damage Limits (ADL) and the repair procedure see the Structural
Repair Manual (SRM).
(b) Make sure that all inner surfaces of the door structure have a protection of the
Material No. 12ABC1 Corrosion Preventive Compound-Water Displacing Soft Film -,
see FIGURE 52-32-19-991-009-A, see PMS 01-02-43.
(c) Make sure that the outer surface of the door structure has a protection of the
Material No. 12ACC1 Corrosion Preventive Compound-Heavy Duty Soft Film -, see
FIGURE 52-32-19-991-009-A.
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FR55A
CARGO DOOR
SURFACE PROTECTION
CARGO DOOR
STRUCTURE
LOCKING SHAFT
83 DEG
AREA OF RED MARKING
43 DEG
AREA OF GREEN MARKING
LOCKING CAM
F_CM_523219_1_0090101_01_01
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TASK 52-32-19-210-802-A01
Structure Components
1. General
A. This check is a visual inspection of the component parts.
B. Do an approved nondestructive test if you think there is a crack which is not clearly visible.
C. See the Structural Repair Manual (SRM) for the door structure.
NOTE : See REPAIR TASK 52-32-19-300-803-A01 for the replacement of the permanently
attached parts.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-300-803-A01 Replacement of Parts
TASK 52-32-19-300-801-A01 Reworking or Machining
Referenced Information
TABLE 1
3. Procedure
Subtask 52-32-19-210-002-A01
A. Check of the Structure Components
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NOTE : Blocked drain holes and drain valves can cause corrosion of the structure.
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TASK 52-32-19-210-803-A01
Door Seal and Vent Door Seal
1. General
A. This check is a visual inspection of the component parts.
B. Do an approved nondestructive test if you think there is a crack which is not clearly visible.
C. See the Structural Repair Manual (SRM) for the door structure.
NOTE : See REPAIR TASK 52-32-19-300-803-A01 for the replacement of the permanently
attached parts.
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-300-803-A01 Replacement of Parts
TASK 52-32-19-300-802-A01 Repair of the Door Seal
TASK 52-32-19-000-801-A01 Removal of the Identification Plate, the Insulation and the Door Seal
TASK 52-32-19-000-801-B01 Removal of the Identification Plate, the Insulation and the Door Seal
TASK 52-32-19-400-801-A01 Installation of the Identification Plate, the Insulation and the Door
Seal
TASK 52-32-19-400-801-B01 Installation of the Identification Plate, the Insulation and the Door
Seal
Referenced Information
TABLE 1
3. Procedure
Subtask 52-32-19-210-003-A01
A. Check of the Door Seal and the Vent Door Seal
(1) Check the door seals for hardening, cracks, oil contamination and porosity.
(a) Hardening, cracks, oil contamination or porosity are not permitted.
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(b) See DISASSEMBLY and ASSEMBLY for the replacement of the seal if there is such
damage.
(c) See REPAIR TASK 52-32-19-300-802-A01 for the reinforcement of the door seal.
(2) Check the seals for chafe marks and cuts.
(a) Repair the chafe marks and the cuts in the door seal up to 25.4 mm (1.0 in) but not
in the contact area of the fuselage, see REPAIR TASK 52-32-19-300-802-A01.
NOTE : Blocking of the 3.00 mm (0.118 in) inflation holes of the door seal is not
permitted.
(b) Replace the door seal if there are chafe marks and/or cuts larger than 25.4 mm (1.0
in).
(c) Chafe marks and cuts in the vent door seal are not permitted.
(d) See DISASSEMBLY TASK 52-32-19-000-801-A01TASK 52-32-19-000-801-B01 and
ASSEMBLY TASK 52-32-19-400-801-A01TASK 52-32-19-400-801-B01 for the
replacement of the door seal if there is such damage.
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TASK 52-32-19-210-804-A01
Door Mechanism
1. General
A. This check is a visual inspection of the component parts.
B. Do an approved nondestructive test if you think there is a crack which is not clearly visible.
C. See the Structural Repair Manual (SRM) for the door structure.
NOTE : See REPAIR TASK 52-32-19-300-803-A01 for the replacement of the permanently
attached parts.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-300-803-A01 Replacement of Parts
TASK 52-32-19-820-808-A01 Fits and Clearances Table
Referenced Information
TABLE 1
3. Procedure
Subtask 52-32-19-210-004-A01
A. Check of the Door Mechanism
(1) Check the component parts of the door mechanism for wear.
(a) See FITS AND CLEARANCES TASK 52-32-19-820-808-A01 for the wear limits.
(b) See DISASSEMBLY and ASSEMBLY for the replacement of component parts with
wear not in the limits.
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TASK 52-32-19-210-805-A01
Locking Mechanism
1. General
A. This check is a visual inspection of the component parts.
B. Do an approved nondestructive test if you think there is a crack which is not clearly visible.
C. See the Structural Repair Manual (SRM) for the door structure.
NOTE : See REPAIR TASK 52-32-19-300-803-A01 for the replacement of the permanently
attached parts.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-300-803-A01 Replacement of Parts
TASK 52-32-19-300-801-A01 Reworking or Machining
FIGURE 52-32-19-991-010-A FIGURE 52-32-19-991-010-A-Visual Examination of the Surface
Protection and Locking Indication
Referenced Information
TABLE 1
3. Procedure
Subtask 52-32-19-210-005-A01
A. Check of the Locking Mechanism
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FR55A
CARGO DOOR
SURFACE PROTECTION
CARGO DOOR
STRUCTURE
LOCKING SHAFT
83 DEG
AREA OF RED MARKING
43 DEG
AREA OF GREEN MARKING
LOCKING CAM
F_CM_523219_1_0100101_01_01
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TASK 52-32-19-210-806-A01
Protective Treatment
1. General
A. This check is a visual inspection of the component parts.
B. Do an approved nondestructive test if you think there is a crack which is not clearly visible.
C. See the Structural Repair Manual (SRM) for the door structure.
NOTE : See REPAIR TASK 52-32-19-300-803-A01 for the replacement of the permanently
attached parts.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-300-803-A01 Replacement of Parts
TASK 52-32-19-300-801-A01 Reworking or Machining
Referenced Information
TABLE 1
3. Procedure
Subtask 52-32-19-210-006-A01
A. Check of the Protective Treatment
(1) Do a check of the structure components and the door mechanism for damaged protective
treatment.
(a) See REPAIR TASK 52-32-19-300-801-A01 for the repair of the damaged protective
treatment.
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TASK 52-32-19-210-807-A01
Electrical Equipment
1. General
A. This check is a visual inspection of the component parts.
B. Do an approved nondestructive test if you think there is a crack which is not clearly visible.
C. See the Structural Repair Manual (SRM) for the door structure.
NOTE : See REPAIR TASK 52-32-19-300-803-A01 for the replacement of the permanently
attached parts.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-300-803-A01 Replacement of Parts
TASK 52-32-19-100-803-A01 Clean the Electrical Components
TASK 52-32-19-300-801-A01 Reworking or Machining
Referenced Information
TABLE 1
3. Procedure
Subtask 52-32-19-210-007-A01
A. Check of the Electrical Equipment
(1) Check the electrical harness for damaged attachment parts, chafe marks and other damage.
(a) Chafe marks, damaged attachment parts or other damage are not permitted.
(b) See CLEANING TASK 52-32-19-100-803-A01 for the removal of the contamination.
(c) Tighten the loose attachments and connections.
(d) Replace the parts of the electrical harness which have chafe marks or other damage.
(e) See DISASSEMBLY and ASSEMBLY for the replacement of the damaged electrical
harness and attachment parts.
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(2) Check the electrical components for loose attachment, contamination and other damage.
(a) Damage is not permitted.
(b) Tighten the loose attachments.
(c) See CLEANING TASK 52-32-19-100-803-A01 for the removal of the contamination.
(d) See DISASSEMBLY and ASSEMBLY for the replacement of the electrical
components.
(3) Check the bonding straps for damage, corrosion, attachment and torsion.
(a) Damage and corrosion are not permitted.
(b) See DISASSEMBLY and ASSEMBLY for the replacement of the damaged or corroded
bonding straps.
(c) See REPAIR TASK 52-32-19-300-801-A01 for the removal of corrosion on attachment
points.
(d) Damaged lacquer coating, incorrect attachment or torsion is not permitted.
(e) See ASSEMBLY for the correct installation of the bonding straps.
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TASK 52-32-19-210-808-A01
Springs
1. General
A. This check is a visual inspection of the component parts and a check of the spring values.
B. Do an approved nondestructive test if you think there is a crack which is not clearly visible.
C. See the Structural Repair Manual (SRM) for the door structure.
NOTE : See REPAIR TASK 52-32-19-300-803-A01 for the replacement of the permanently
attached parts.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-300-803-A01 Replacement of Parts
FIGURE 52-32-19-991-011-A FIGURE 52-32-19-991-011-A-Torsion Spring
Referenced Information
TABLE 1
3. Procedure
Subtask 52-32-19-210-008-A01
A. Check of the Springs
(1) Check for damage.
(a) Damage is not permitted.
(b) See DISASSEMBLY and ASSEMBLY for the replacement of the springs which have
damage.
(2) Check the spring data.
(a) For the test data see TABLE 2 and TABLE 3.
(b) For the torsion spring, see FIGURE 52-32-19-991-011-A.
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(c) See the DISASSEMBLY and ASSEMBLY for the replacement of the springs which
has data that is not in the limits.
IPC FIG. ITEM FREE LENGTH TEST LENGTH LOAD daN (lbf.)
mm (in) mm (in)
IPL_FIGURE_45 Compression spring 61.0 45.20 22.43 - 29.70
45-470 (2.401) (1.780) (50.43 - 66.76)
IPL_FIGURE_53 Compression spring 98.0 78.0 6.07 - 8.09
53-040 (3.858) (3.071) (13.65 - 18.18)
IPL_FIGURE_53A Tension spring 57.80 63.80 5.29 - 7.93
53A-370 (2.275) (2.511) (11.90 - 17.82)
Spring Test Data
TABLE 2
IPL
Figure Item Pos. Angle m.daN lbf. in
A IPL_FIGURE_48 Leg spring A1 68.9 deg. 0.018 - 0.022 1.60 - 1.94
48-110 A2 127.9 deg. 0.032 - 0.040 2.84 - 3.54
Test Data of the Torsion Spring
TABLE 3
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Torsion Spring
FIGURE-52-32-19-991-011-A01
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TASK 52-32-19-210-809-A01
Identification Plate
1. General
A. This check is a visual inspection of the component parts.
B. Do an approved nondestructive test if you think there is a crack which is not clearly visible.
C. See the Structural Repair Manual (SRM) for the door structure.
NOTE : See REPAIR TASK 52-32-19-300-803-A01 for the replacement of the permanently
attached parts.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-300-803-A01 Replacement of Parts
Referenced Information
TABLE 1
3. Procedure
Subtask 52-32-19-210-009-A01
A. Check of the Identification Plate
(1) Do a check of the identification plate for readability and attachment.
(a) A loose or damaged identification plate is not permitted.
(b) See REPAIR TASK 52-32-19-300-803-A01 for the replacement of the damaged
identification plate.
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TASK 52-32-19-210-810-A01
Visual Examination
1. General
A. This check is a visual inspection of the component parts.
B. Do an approved nondestructive test if you think there is a crack which is not clearly visible.
C. See the Structural Repair Manual (SRM) for the door structure.
NOTE : See REPAIR TASK 52-32-19-300-803-A01 for the replacement of the permanently
attached parts.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-300-803-A01 Replacement of Parts
FIGURE 52-32-19-991-012-A FIGURE 52-32-19-991-012-A-Visual Examination of the Surface
Protection and Locking Indication
Referenced Information
TABLE 1
3. Procedure
Subtask 52-32-19-210-010-A01
A. Visual Examination
(1) Examine all screws, bolts, nuts and tapered pins for general condition, wear and other
damage.
(2) Examine all bearings for correct movement without play.
(3) Examine all bushes for wear, scratches, corrosion and correct installation.
(4) Examine all bonding leads for damaged and corrosion.
(5) Examine all nut plates for damaged threads, correct attachment and corrosion.
(6) Examine the hoist fittings for defective threads and corrosion.
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FR55A
CARGO DOOR
SURFACE PROTECTION
CARGO DOOR
STRUCTURE
LOCKING SHAFT
83 DEG
AREA OF RED MARKING
43 DEG
AREA OF GREEN MARKING
LOCKING CAM
F_CM_523219_1_0120101_01_01
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REPAIR
TASK 52-32-19-300-801-A01
Reworking or Machining
1. General
A. If you find damage on the door fairing (CFRP part) during CHECK, you must do a structural
repair.
B. See the Structural Repair Manual (SRM) for the door structure.
NOTE : See CHECK and FITS AND CLEARANCES for the limits of the component parts.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
08ABC1 Aqueous Cleaner-Aircraft Exterior Pressure Spraying -
14SBA1 Textile-Lint free Cotton -
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
04CMA2 Wash Primer-- - Structure
04EAC2 Primer Polyurethane Paint-- Corrosion Inhibiting Structure
04JME4 Top Coat Polyurethane-- Grey Internal Structure
10ABC1 Surface Pretreatment-Light Alloys Chemical Conversion Yellow -
12ABC1 Corrosion Preventive Compound-Water Displacing Soft Film -
12ACC1 Corrosion Preventive Compound-Heavy Duty Soft Film -
masking material
Consumable Materials
TABLE 1
C. Referenced Information
REFERENCE DESIGNATION
PMS 01-02-08
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REFERENCE DESIGNATION
PMS 01-02-43
FIGURE 52-32-19-991-013-A FIGURE 52-32-19-991-013-A-Visual Examination of the Surface
Protection and Locking Indication
Referenced Information
TABLE 3
3. Procedure
CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.
CAUTION : AFTER THE REMOVAL OF THE DAMAGE THE COMPONENTS PARTS MUST BE
IN THE LIMITS. REFER TO CHECK FOR THE LIMITS.
Subtask 52-32-19-300-001-A01
A. Reworking or Machining
(1) Repair of the Scratches and Marks
CAUTION : THE WIDTH OF THE GROOVE AFTER THE REPAIR MUST NOT BE
MORE THAN 6 MM (0.24 IN.).
(a) Hollow out the scratch or the score to make a shallow groove.
NOTE : Do not remove more material than necessary and keep the width to 6.0 mm
(0.23 in).
(b) Make the groove smooth with an abrasive cloth.
(c) Burnish the surface with your hands or with a buffing wheel.
(d) Repair the damaged paintwork as specified in .
(2) Repair of the Corrosion Damage
(a) Clean the corroded and the adjacent areas and remove the grease with the Material
No. 08ABC1 Aqueous Cleaner-Aircraft Exterior Pressure Spraying -.
(b) Dry the wet areas with a clean, dry Material No. 14SBA1 Textile-Lint free Cotton -.
NOTE : Before you start to repair the corrosion damage, approved persons must
make an analysis of the level of the corrosion damage.
(c) Remove the surface protection from the corroded area with an abrasive cloth.
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NOTE : It is important that all the corroded material is removed before you
continue the work. The smallest corroded area can cause new extended
corrosion damage.
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9 Apply the Material No. 04JME4 Top Coat Polyurethane-- Grey Internal
Structure.
10 Let the Material No. 04JME4 Top Coat Polyurethane-- Grey Internal Structure
dry.
(b) Repair the anodized surfaces as follows:
1 Clean the work area with a clean Material No. 14SBA1 Textile-Lint free Cotton
- made moist with the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-
Ethyl-Ketone -.
NOTE : Make sure that the existing drain holes are not blocked.
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FR55A
CARGO DOOR
SURFACE PROTECTION
CARGO DOOR
STRUCTURE
LOCKING SHAFT
83°
AREA OF RED MARKING
43°
AREA OF GREEN MARKING
LOCKING CAM
F_CM_523219_1_0130101_01_01
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TASK 52-32-19-300-802-A01
Repair of the Door Seal
1. General
A. If you find damage on the door fairing (CFRP part) during CHECK, you must do a structural
repair.
B. See the Structural Repair Manual (SRM) for the door structure.
NOTE : See CHECK and FITS AND CLEARANCES for the limits of the component parts.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
08BPA1 Non Aqueous Cleaner-Non structural use - -
14SBA1 Textile-Lint free Cotton -
06CMD9 Silicone Adhesive Sealant-General Purpose One part legacy
13XJA1 Laminate Repair Patch-Pax Door Seal - -
14HHB1 Film-Rubber Bonding Polyester Foil -
06CED1 Silicone Adhesive Sealant-Rubber & Plastic Bonding One part -
- abrasive cloth
very fine abrasive cloth
- abrasive cloth
self-adhesive tape
self-adhesive tape
fine emery cloth
- emery cloth
Consumable Materials
TABLE 1
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C. Referenced Information
REFERENCE DESIGNATION
FIGURE 52-32-19-991-014-A FIGURE 52-32-19-991-014-A-Door Seal Repair
FIGURE 52-32-19-991-015-A FIGURE 52-32-19-991-015-A-Door Seal Repair
FIGURE 52-32-19-991-016-A FIGURE 52-32-19-991-016-A-Bonding Block
FIGURE 52-32-19-991-017-A FIGURE 52-32-19-991-017-A-Reinforcement of the Cargo Door Seal
Referenced Information
TABLE 3
3. Procedure
CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.
CAUTION : AFTER THE REMOVAL OF THE DAMAGE THE COMPONENTS PARTS MUST BE
IN THE LIMITS. REFER TO CHECK FOR THE LIMITS.
Subtask 52-32-19-300-002-A01
A. Repair of the Door Seal
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(e) Prepare the surface of the repair area with a very fine - abrasive cloth.
(f) Clean the repair area with the Material No. 08BPA1 Non Aqueous Cleaner-Non
structural use - -.
(g) Dry the cleaned area with a clean, dry Material No. 14SBA1 Textile-Lint free Cotton
-.
(h) Apply a thin layer of the Material No. 06CMD9 Silicone Adhesive Sealant-General
Purpose One part legacy to the faces of the cut.
(i) Press the faces of the cut together and allow them to cure.
(j) Cut a piece of the Material No. 13XJA1 Laminate Repair Patch-Pax Door Seal - - the
same size as the repair area.
(k) Apply a thin layer of the Material No. 06CMD9 Silicone Adhesive Sealant-General
Purpose One part legacy to the repair area and fill the stop holes.
(l) Put the prepared replacement fabric on the repair area so that it is as smooth as the
seal surface.
(m) Cover the repair area with a layer of the Material No. 14HHB1 Film-Rubber Bonding
Polyester Foil - and put the seal in a wooden bonding block.
(n) Use a clamp to compress the seal in the wooden bonding block. Keep the seal in the
wooden bonding block for 24 hours.
(o) Remove the wooden bonding block and the special material from the repair area of
the seal.
(p) Polish the repair area with a very fine abrasive cloth to get a smooth surface of the
seal.
(3) Repair the chafe marks and/or cuts that are more than 25.4 mm (1.0 in) in length or in
the contact area, by replacement of a section as follows:
NOTE : The repair area must be S = minimum of 50 mm (1.97 in) from the inflation
holes.
(a) Remove the damaged section of the seal.
(b) In the straight and curved sections, cut the replacement section of the seal to the
same length as the removed section.
NOTE : Make sure that the quantity of the inflation holes are the same as in the
removed section.
(c) Carefully remove the first layer of the fabric reinforcement from the ends of the seal
and the replacement sections over a length of 25.4 mm (1.0 in).
(d) Make the surfaces of the repair areas rough with an abrasive cloth.
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(e) Clean the surface with the Material No. 08BPA1 Non Aqueous Cleaner-Non structural
use - -.
(f) Dry the cleaned area with a clean, dry Material No. 14SBA1 Textile-Lint free Cotton
-.
(g) Apply a thin layer of the Material No. 06CMD9 Silicone Adhesive Sealant-General
Purpose One part legacy to the ends of the seals and the replacement sections.
(h) Press and hold the ends of the replacement section and the seal together and allow
them to cure.
(i) Cut a piece of the Material No. 13XJA1 Laminate Repair Patch-Pax Door Seal - - to
the size of the repair areas.
(j) Apply a thin layer of the Material No. 06CMD9 Silicone Adhesive Sealant-General
Purpose One part legacy to the contact surface of the replacement tissue and the
repair areas.
(k) Put the replacement tissue onto the repair areas.
(l) Cover the repair area with a layer of the Material No. 14HHB1 Film-Rubber Bonding
Polyester Foil - and install the seal in the wooden bonding block.
(m) Compress the seal over a period of 24 hours in the wooden bonding block with a
clamp.
(n) Remove the wooden bonding block and the special material from the repair area of
the seal.
(o) Polish the repair area with a very fine - abrasive cloth until the seal is smooth.
(4) Reinforce the door seal as follows:
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2 Drill stop holes of dia. 2.0 mm (0.078 in) at the ends of the cut.
(f) Install the additional silicon tube into the door seal as follows:
1 Cut the additional silicon rubber (NSA 3629-8-12) to a length of 3465.0 mm
(136.41 in).
2 Push the seal to open the cut.
3 Carefully install the additional silicon tube into the door seal.
(g) Close the cut in the door seal root as follows:
1 Push the seal to open the cut and very carefully prepare the surfaces of the cut
with fine emery cloth.
2 Apply a thin layer of the Material No. 06CMD9 Silicone Adhesive Sealant-
General Purpose One part legacy or the Material No. 06CED1 Silicone Adhesive
Sealant-Rubber & Plastic Bonding One part - to the cut area and fill the stop
holes.
3 Press the surfaces of the cut together and let it dry for some minutes.
4 Cover the repair area with the Material No. 14HHB1 Film-Rubber Bonding
Polyester Foil - and put the seal in the wooden bonding block.
5 Compress the seal in the wooden bonding block with a clamp for a period of 24
hours.
6 Remove the wooden bonding block and the foil from the cut area of the seal.
7 Prepare the cut area with very fine - emery cloth to get a smooth surface of the
seal.
8 Install the door seal on the door.
9 Remove the self-adhesive tape from the door seal.
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A
B
1
SECTION
X B−B
W CONTACT
X
AREA
90 DEG
V = DIA STOP HOLE 2.0 mm (0.078 in)
W = MAX LENGTH OF CUT 25.4 mm (1.0 in)
X = MIN REPAIR AREA AROUND CUT 10 mm (0.4 in) REPLACEMENT
TISSUE
F_CM_523219_1_0140101_01_01
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A
S Y C
T 1
A U U Y
REPLACEMENT
SECTION
C B
1
REPLACEMENT TISSUE
F_CM_523219_1_0150101_01_01
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19.4 mm
(0.76 in)
0.0 mm
n)
4i
(R 1.0
UPPER
R
HALF
3 m
14.0 mm
(0.55 in)
.6 m
)
in
(0 .0
16
LOWER
0.0 m
n)
(R 1.5 m
HALF
6i
R
F_CM_523219_1_0160101_01_01
Bonding Block
FIGURE-52-32-19-991-016-A01
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A
A B
X
B
W ADDITIONAL
SILICON TUBE
DRIFT PIN Z
LOCATION
SECTION
B−B
DOOR SEAL
CUT
ADDITIONAL DOOR
SILICON TUBE SEAL
F_CM_523219_1_0170101_01_01
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TASK 52-32-19-300-803-A01
Replacement of Parts
1. General
A. If you find damage on the door fairing (CFRP part) during CHECK, you must do a structural
repair.
B. See the Structural Repair Manual (SRM) for the door structure.
NOTE : See CHECK and FITS AND CLEARANCES for the limits of the component parts.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
14SBA1 Textile-Lint free Cotton -
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
06AAA1 Polysulfide Sealant-General Purpose Brushable -
06AAB1 Polysulfide Sealant-General Purpose Fillet -
04QAB2 Coating-- Flexible Structure
05ABF1 Retaining adhesive-Cylindrical fitting Medium strength Low viscosity -
05BAE1 Threadlocking Adhesive-- Medium strength -
06LCG9 Non Hardening Jointing Putty-Medium Temp. Area - -
05ABM1 Retaining adhesive-Cylindrical fitting High strength High viscosity -
05EML7 Epoxy Adhesive-- - Legacy 3
04TMM9 Varnish-- - Structure Legacy
Consumable Materials
TABLE 1
C. Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-940-809-A01 Special Tools, Fixtures and Equipment
PMS 01-05-05
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REFERENCE DESIGNATION
PMS 01-05-47
PMS 01-02-41
PMS 01-05-27
PMS 01-04-24
PMS 01-05-04
PMS 01-05-45
PMS 01-05-46
PMS 01-02-36
Referenced Information
TABLE 3
3. Procedure
CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.
CAUTION : AFTER THE REMOVAL OF THE DAMAGE THE COMPONENTS PARTS MUST BE
IN THE LIMITS. REFER TO CHECK FOR THE LIMITS.
Subtask 52-32-19-300-003-A01
A. Replacement of Parts
(1) Replacement of the Pressed-in Bushings
NOTE : The component parts with pressed-in bushings are given in TABLE 4.
NOTE : If you find a damaged bushing in one hinge assembly, you must replace all
bushings in the hinge assembly. Use the local manufactured special tool, see
SPECIAL TOOLS, FIXTURES AND EQUIPMENT, TASK 52-32-19-940-809-A01
for the replacement of the bushings of the hinge assemblies.
COMPONENT PART REPLACEMENT PART
IPL FIG. - ITEM
NAME NAME
45-380 Roller lever ---
45-390 --- Shouldered Bushing
45-520 Universal Joint Latch ---
45-530 --- Shouldered Bushing
53-020 Spring Sleeve ---
53-030 --- Bushing
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NOTE : You must install the bushing with the Material No. 06AAA1 Polysulfide
Sealant-General Purpose Brushable -, see PMS 01-02-36.
(f) Check the installed bushing for a correct and satisfactory installation.
(g) Carefully remove the unwanted Material No. 06AAA1 Polysulfide Sealant-General
Purpose Brushable - from the surfaces of the component part and the bushing with a
clean Material No. 14SBA1 Textile-Lint free Cotton - made moist with the Material
No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
(h) Apply the Material No. 06AAB1 Polysulfide Sealant-General Purpose Fillet - to the
joint between the component bore and the bushing, see PMS 01-05-47.
(i) Let the Material No. 06AAB1 Polysulfide Sealant-General Purpose Fillet - dry.
(j) Apply the Material No. 04QAB2 Coating-- Flexible Structure to the Material No.
06AAB1 Polysulfide Sealant-General Purpose Fillet -, see PMS 01-02-41.
(k) Let the Material No. 04QAB2 Coating-- Flexible Structure dry.
(2) Replacement of the Bonded-in Bearings
NOTE : The component parts with bonded-in bearings are given in TABLE 5.
COMPONENT PART REPLACEMENT PART
IPL FIG. - ITEM
NAME NAME
45-090 Lever ---
45-100 --- Bearing
45-520 Universal Joint Latch ---
45-590 --- Bearing
51-060 Hinged Lever ---
51-070 --- Bearing
54-080 Hinged Lever ---
54-090 --- Bearing
57-060 Lever ---
57-070 --- Bearing
57-300 Link Lever ---
57-310 --- Bearing
57-330 Link Lever ---
57-340 --- Bearing
57-490 Link Lever ---
57-500 --- Bearing
57-520 Link Lever ---
57-530 --- Bearing
58-020 Connecting Rod ---
58-030 --- Bearing
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NOTE : Use a wooden scraper or a plastic scraper to remove the old Material No.
05ABF1 Retaining adhesive-Cylindrical fitting Medium strength Low
viscosity -.
(c) Carefully clean the outer surfaces of the new bearing with a clean Material No.
14SBA1 Textile-Lint free Cotton - made moist with the Material No. 08BBF1 Non
Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
NOTE : You must install the bearing with the Material No. 05ABF1 Retaining
adhesive-Cylindrical fitting Medium strength Low viscosity -.
(e) When the bearing is installed, apply a small quantity of the Material No. 05ABF1
Retaining adhesive-Cylindrical fitting Medium strength Low viscosity - to the space
between the bearing and the component.
(f) Examine the bond and make sure that the bearing is correctly installed.
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(g) Remove the unwanted Material No. 05ABF1 Retaining adhesive-Cylindrical fitting
Medium strength Low viscosity - from the bearing and the component with a clean
Material No. 14SBA1 Textile-Lint free Cotton - made moist with the Material No.
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
(h) Keep the parts at room temperature for at least 30 minutes and let the part cure, see
PMS 01-05-27.
NOTE : Keep the component in such a position that the bond can cure.
(i) Do not put a load on the bonded bearing until it has cured for 24 hours at room
temperature.
(j) Apply the Material No. 06AAB1 Polysulfide Sealant-General Purpose Fillet - to the
joint between the component bore and the bearing, see PMS 01-05-47.
(k) Let the Material No. 06AAB1 Polysulfide Sealant-General Purpose Fillet - dry.
(l) Apply the Material No. 04QAB2 Coating-- Flexible Structure to the Material No.
06AAB1 Polysulfide Sealant-General Purpose Fillet -, see PMS 01-02-41.
(m) Let the Material No. 04QAB2 Coating-- Flexible Structure dry.
(3) Replacement of the Bonded-in Bushings
NOTE : The component parts with bonded-in bushings are given in TABLE 6.
COMPONENT PART REPLACEMENT PART
IPL FIG. - ITEM
NAME NAME
48-030 Stop ---
48-070 --- Shouldered Bushing
48-010 Hand Lever ---
48-210 --- Bushing
48-100 Handle Flap ---
48-210 --- Bushing
Bonded-in Bushings
TABLE 6
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(c) Clean the component bore and the new bushing with a clean Material No. 14SBA1
Textile-Lint free Cotton - made moist with the Material No. 08BBF1 Non Aqueous
Cleaner-- Methyl-Ethyl-Ketone -.
NOTE : You must use a nonmetallic scraper to remove the unwanted Material No.
05ABF1 Retaining adhesive-Cylindrical fitting Medium strength Low
viscosity -.
NOTE : You must install the bushing with the Material No. 05ABF1 Retaining
adhesive-Cylindrical fitting Medium strength Low viscosity -.
(f) Apply the Material No. 04QAB2 Coating-- Flexible Structure to the space between
the bushing and the component part, see PMS 01-02-41.
(4) Replacement of the Riveted Parts
(a) Replace the riveted parts, see PMS 01-04-24.
(5) Replacement of the Threaded Inserts
NOTE : The parts with the threaded inserts are given in TABLE 7.
COMPONENT PART REPLACEMENT PART
IPL FIG. - ITEM
NAME NAME
--- Door structure ---
33-400 --- Insert
48-020 Sequence Cam ---
48-190 --- Insert
--- Door Structure ---
95-260 --- Insert
--- Door Structure ---
96-210 --- Insert
96-350 --- Insert
Threaded Inserts
TABLE 7
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NOTE : The component parts with the HELI-COIL threaded inserts are given in TABLE
8.
COMPONENT PART REPLACEMENT PART
IPL FIG. - ITEM
NAME NAME
66-070 Actuator Arm ---
66-100 --- Insert
66-190 Actuator Arm ---
66-230 --- Insert
--- Door Structure ---
95-090 --- Insert
--- Door Structure ---
96-300 --- Insert
HELI-COIL Threaded Inserts
TABLE 8
NOTE : You must use the Material No. 06LCG9 Non Hardening Jointing Putty-
Medium Temp. Area - - when you install the HELI-COIL threaded inserts,
see PMS 01-05-47.
(7) Replacement of the Lubrication Fittings
NOTE : The component parts with the lubrications fittings are given in TABLE 9.
COMPONENT PART REPLACEMENT PART
IPL FIG. - ITEM
NAME NAME
45-250 Shaft ---
45-610 --- Lubrication fitting
--- Door Structure ---
57-560 --- Lubrication fitting
60-020 Latching Hook ---
60-030 --- Lubrication fitting
60-170 Bellcrank ---
60-200 --- Lubrication fitting
61-020 Latching Hook ---
61-030 --- Lubrication fitting
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(a) Remove the damaged or worn lubrication fitting from the component.
(b) Clean the component bore with a clean Material No. 14SBA1 Textile-Lint free Cotton
- made moist with the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-
Ketone -.
(c) Apply the Material No. 05BAE1 Threadlocking Adhesive-- Medium strength - to the
thread of the lubrication fitting.
(d) Install the new lubrication fitting in the component and tighten.
(8) Replacement of the Bonded-in Insert
NOTE : The component part with the bonded-in insert is given in TABLE 10.
COMPONENT PART REPLACEMENT PART
IPL FIG. - ITEM
NAME NAME
48-010 Hand Lever ---
48-090 --- Insert
Bonded-in Insert
TABLE 10
(a) Remove the damaged insert from the component part with an applicable tool.
(b) Clean the component bore and the new insert with a clean Material No. 14SBA1
Textile-Lint free Cotton - made moist with the Material No. 08BBF1 Non Aqueous
Cleaner-- Methyl-Ethyl-Ketone -.
NOTE : You must use a nonmetallic scraper to remove the unwanted Material No.
05ABM1 Retaining adhesive-Cylindrical fitting High strength High viscosity
-.
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NOTE : You must install the insert with the Material No. 05ABM1 Retaining
adhesive-Cylindrical fitting High strength High viscosity -.
(e) Apply the Material No. 04QAB2 Coating-- Flexible Structure to the space between
the insert and the component part, see PMS 01-02-41.
(9) Replacement of the Riveted Nuts
(a) Remove the rivets and remove the damaged riveted nut from the component part.
(b) Install the riveted nuts, see PMS 01-05-46.
(10) Replacement of the Identification Plate
(a) Replace the bonded identification plate as follows:
NOTE : The component part with the bonded identification plate is given in TABLE
11.
COMPONENT PART REPLACEMENT PART
IPL FIG. - ITEM
NAME NAME
--- Cargo Compartment Door Assembly ---
01-080 --- Identification Plate
Bonded Identification Plate
TABLE 11
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8 Apply the Material No. 04TMM9 Varnish-- - Structure Legacy to the surface
and the edges of the identification plate, see PMS 01-02-41.
9 Make sure that an overlap of between 8.0 and 10.0 mm (0.315 to 0.393 in) is
given with the Material No. 04TMM9 Varnish-- - Structure Legacy.
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ASSEMBLY
TASK 52-32-19-400-801-A01
Installation of the Identification Plate, the Insulation and the Door Seal
1. General
A. See REPAIR section for the component parts which have a permanent connection.
B. Make sure that the drain valves and the drain holes are clean and have no blockages.
C. When no torque value is specified, a standard torque value is applicable.
-
NOTE : Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to all surfaces of parts which move.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
12ABC1 Corrosion Preventive Compound-Water Displacing Soft Film -
Consumable Materials
TABLE 1
B. Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-300-803-A01 Replacement of Parts
TASK 52-32-19-300-802-A01 Repair of the Door Seal
PMS 01-05-66
PMS 01-02-43
Referenced Information
TABLE 2
3. Procedure
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CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.
Subtask 52-32-19-410-001-A01
A. Installation of the Identification Plate, the Insulation and the Door Seal
NOTE : For the replacement of the identification plate 01-080, see REPAIR TASK
52-32-19-300-803-A01.
PRE MOD 34470K09330
(1) Install the fire protection lining assembly 30-010 as follows:
NOTE : Before you install the fire protection lining assembly 30-010 make sure that the
Material No. 12ABC1 Corrosion Preventive Compound-Water Displacing Soft
Film - is applied to the inner surfaces of the door structure, see PMS 01-02-43.
(a) Put the fire protection lining assembly 30-010 in position on the door structure and
tighten the studs 30-030.
POST MOD 34470K09330
(1) Install the fire protection lining assembly 30-010 as follows:
NOTE : Before you install the fire protection lining assembly 30-010 make sure that the
Material No. 12ABC1 Corrosion Preventive Compound-Water Displacing Soft
Film - is applied to the inner surfaces of the door structure, see PMS 01-02-43.
(a) Put the fire protection lining assembly 30-010 in position on the door structure and
tighten the studs 30-030.
ALL VARIANTS
(2) Install the cover 30-200 as follows:
(a) Put the spacers 30-230 and the cover 30-200 in position on the door structure and
install the washers 30-220 and the screws 30-210.
(b) Tighten the screws 30-210.
WARNING : IF THE DOOR SEAL IS NOT INSTALLED IN THE CORRECT POSITION, THE
CABIN PRESSURE CAN DECREASE. THIS CAN RESULT IN A DISRUPTION
OF THE FLIGHT.
(3) Install the door seal 30-190 as follows:
(a) If removed, install the door seal 30-190 on the door structure, see REPAIR TASK
52-32-19-300-802-A01.
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TASK 52-32-19-400-801-B01
Installation of the Identification Plate, the Insulation and the Door Seal
1. General
A. See REPAIR section for the component parts which have a permanent connection.
B. Make sure that the drain valves and the drain holes are clean and have no blockages.
C. When no torque value is specified, a standard torque value is applicable.
-
NOTE : Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to all surfaces of parts which move.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
12ABC1 Corrosion Preventive Compound-Water Displacing Soft Film -
Consumable Materials
TABLE 1
B. Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-300-803-A01 Replacement of Parts
TASK 52-32-19-300-802-A01 Repair of the Door Seal
PMS 01-05-66
PMS 01-02-43
Referenced Information
TABLE 2
3. Procedure
CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.
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Subtask 52-32-19-410-045-A01
A. Installation of the Identification Plate, the Insulation and the Door Seal
NOTE : For the replacement of the identification plate 01-080, see REPAIR TASK
52-32-19-300-803-A01.
(1) Install the fire protection lining assembly 31-010 as follows:
NOTE : Before you install the fire protection lining assembly 31-010 make sure that the
Material No. 12ABC1 Corrosion Preventive Compound-Water Displacing Soft
Film - is applied to the inner surfaces of the door structure, see PMS 01-02-43.
(a) Put the fire protection lining assembly 31-010 in position on the door structure and
tighten the studs 31-030.
(2) Install the cover assembly 31-190 as follows:
(a) Put the spacers 31-220 and the cover assembly 31-190 in position on the door
structure and install the washers 31-210 and the screws 31-200.
(b) Tighten the screws 31-200.
WARNING : IF THE DOOR SEAL IS NOT INSTALLED IN THE CORRECT POSITION, THE
CABIN PRESSURE CAN DECREASE. THIS CAN RESULT IN A DISRUPTION
OF THE FLIGHT.
(3) Install the door seal 31-180 as follows:
(a) If removed, install the door seal 31-180 on the door structure, see REPAIR TASK
52-32-19-300-802-A01.
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TASK 52-32-19-400-802-A01
Installation of the Door Fairing
1. General
A. See REPAIR section for the component parts which have a permanent connection.
B. Make sure that the drain valves and the drain holes are clean and have no blockages.
C. When no torque value is specified, a standard torque value is applicable.
-
NOTE : Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to all surfaces of parts which move.
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-66
Referenced Information
TABLE 1
3. Procedure
CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.
Subtask 52-32-19-410-004-A01
A. Installation of the Door Fairing
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TASK 52-32-19-400-803-A01
Assembly and Installation of the Access Panels
1. General
A. See REPAIR section for the component parts which have a permanent connection.
B. Make sure that the drain valves and the drain holes are clean and have no blockages.
C. When no torque value is specified, a standard torque value is applicable.
-
NOTE : Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to all surfaces of parts which move.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
14SBA1 Textile-Lint free Cotton -
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
06AEA1 Polysulfide Sealant-Low Adhesion Brushable -
06AAA1 Polysulfide Sealant-General Purpose Brushable -
08BBD1 Non Aqueous Cleaner-- Isopropyl Alcohol -
05GBK1 Cyanoacrylate Adhesive-Non Structural One Part - Low viscosity
Small gaps -
06AAB1 Polysulfide Sealant-General Purpose Fillet -
Consumable Materials
TABLE 1
B. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-66
PMS 01-02-37
PMS 01-02-36
PMS 01-05-47
Referenced Information
TABLE 2
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3. Procedure
CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.
Subtask 52-32-19-440-001-A01
A. Assembly of the Access Panels
NOTE : If you removed the adjusting screws 33-370 during the disassembly procedure,
continue as follows:
(a) Install the adjusting screws 33-370 with the nuts 33-380 and the new tab washers
33-390 on the door structure.
NOTE : Attach a tag which tells persons to safety the adjusting screws 33-370 with
the nuts 33-380 and the tab washers 33-390 after the final installation of
the door on the aircraft.
(2) Install the covers 33-410 and 33-420 as follows:
(a) Clean the mating surfaces of the covers 33-410 and 33-420 and the door structure
with a clean Material No. 14SBA1 Textile-Lint free Cotton - made moist with the
Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone - and let them
dry.
(b) Apply the Material No. 06AEA1 Polysulfide Sealant-Low Adhesion Brushable - to the
mating surface of the covers 33-410 and 33-420, see PMS 01-02-37.
(c) Put the covers 33-410 and 33-420 in position on the door structure and install the
washer 33-310, the screw 33-440 and the nut 33-430.
(d) Tighten the nut 33-430.
(3) Install the cover assembly 33-270 as follows:
(a) If the sealing sections 33-290 were removed during the disassembly procedure,
continue as follows:
1 Clean the mating surface of the cover assembly 33-270 for the sealing sections
33-290 with a clean Material No. 14SBA1 Textile-Lint free Cotton - made moist
with the Material No. 08BBD1 Non Aqueous Cleaner-- Isopropyl Alcohol -.
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2 Cut the sealing sections 33-290 to the length as necessary and remove the
protection foil from the sealing sections 33-290.
3 Put the sealing sections 33-290 in position on the cover 33-280 and bond the
ends of the sealing sections 33-290 together with the Material No. 05GBK1
Cyanoacrylate Adhesive-Non Structural One Part - Low viscosity Small gaps -.
4 Put the cover assembly 33-270 in position on the door structure and install the
washers 33-310 and the screws 33-300, 33-320, 33-330 and 33-340.
5 Tighten the screws 33-300, 33-320, 33-330 and 33-340.
(4) Install the access covers 33-350 as follows:
(a) Clean the mating surfaces of the access covers 33-350 and the door structure with a
clean Material No. 14SBA1 Textile-Lint free Cotton - made moist with the Material
No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone - and let them dry.
(b) Apply the Material No. 06AEA1 Polysulfide Sealant-Low Adhesion Brushable - to the
mating surfaces of the access covers 33-350, see PMS 01-02-37.
(c) Clean the screws 33-360 and the door structure with a clean Material No. 14SBA1
Textile-Lint free Cotton - made moist with the Material No. 08BBF1 Non Aqueous
Cleaner-- Methyl-Ethyl-Ketone - and let them dry.
(d) Apply the Material No. 06AAA1 Polysulfide Sealant-General Purpose Brushable - to
the threads of the screws 33-360, see PMS 01-02-36.
(e) Put the access covers 33-350 in position on the door structure and install the screws
33-360.
(f) Tighten the screws 33-360.
(5) Assemble the access panel assembly 33-130 as follows:
(a) If the sight glasses 33-180 were removed during the disassembly procedure, continue
as follows:
1 Clean the mating surfaces of the sheet 33-170 and the sight glass 33-180 with a
clean Material No. 14SBA1 Textile-Lint free Cotton - made moist with the
Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone - and let
them dry.
2 Apply the Material No. 06AAA1 Polysulfide Sealant-General Purpose Brushable -
to the mating surfaces of the sheet 33-170 and the sight glass 33-180, see PMS
01-02-36
3 Clean the screws 33-150 with a clean Material No. 14SBA1 Textile-Lint free
Cotton - made moist with the Material No. 08BBF1 Non Aqueous Cleaner--
Methyl-Ethyl-Ketone - and let them dry.
4 Apply the Material No. 06AAA1 Polysulfide Sealant-General Purpose Brushable -
to the threads of the screws 33-150, see PMS 01-02-36.
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5 Put the sight glass 33-180 and the sheet 33-170 in position on the access panel
assembly 33-130 and install the screws 33-150 and the nuts 33-160.
6 Tighten the nuts 33-160.
7 Apply the Material No. 06AAB1 Polysulfide Sealant-General Purpose Fillet - to
the space between the sheet 33-170, the sight glass 33-180 and the access panel
assembly 33-130, see PMS 01-05-47.
8 Let the Material No. 06AAB1 Polysulfide Sealant-General Purpose Fillet - dry.
(6) Assemble the access panel 33-010 as follows:
(a) If the sight glasses 33-050 were removed during the disassembly procedure, continue
as follows:
1 Clean the mating surfaces of the sheet 33-040 and the sight glass 33-050 with a
clean Material No. 14SBA1 Textile-Lint free Cotton - made moist with the
Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone - and let
them dry.
2 Apply the Material No. 06AAA1 Polysulfide Sealant-General Purpose Brushable -
to the mating surfaces of the sheet 33-040 and the sight glass 33-050, see PMS
01-02-36.
3 Clean the screws 33-020 with a clean Material No. 14SBA1 Textile-Lint free
Cotton - made moist with the Material No. 08BBF1 Non Aqueous Cleaner--
Methyl-Ethyl-Ketone - and let them dry.
4 Apply the Material No. 06AAA1 Polysulfide Sealant-General Purpose Brushable -
to the thread of the screws 33-020, see PMS 01-02-36.
5 Put the sight glass 33-050 and the sheet 33-040 in position on the access panel
33-010 and install the screws 33-020 and the nuts 33-030.
6 Tighten the nuts 33-030.
7 Apply the Material No. 06AAB1 Polysulfide Sealant-General Purpose Fillet - to
the space between the sheet 33-040, the sight glass 33-050 and the access panel
33-010, see PMS 01-05-47.
8 Let the Material No. 06AAB1 Polysulfide Sealant-General Purpose Fillet - dry.
(7) Install the access panel 33-010 and the access panel assembly 33-130 as follows:
NOTE : You must install the access panel assembly 33-130 on the door structure before
you install the access panel 33-010 on the door structure.
(a) Put the access panel assembly 33-130 in position on the door structure and connect
the studs 33-190, 33-230 and 33-240.
(b) Put the access panel 33-010 in position on the door structure and connect the studs
33-060, 33-090, 33-100 and 33-110.
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TASK 52-32-19-400-804-A01
Installation of the X-Stops, the Plugs and the Protective Plugs
1. General
A. See REPAIR section for the component parts which have a permanent connection.
B. Make sure that the drain valves and the drain holes are clean and have no blockages.
C. When no torque value is specified, a standard torque value is applicable.
-
NOTE : Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to all surfaces of parts which move.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
14SBA1 Textile-Lint free Cotton -
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
06AAA1 Polysulfide Sealant-General Purpose Brushable -
06AAB1 Polysulfide Sealant-General Purpose Fillet -
Consumable Materials
TABLE 1
B. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-66
PMS 01-02-36
PMS 01-05-47
Referenced Information
TABLE 2
3. Procedure
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CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.
Subtask 52-32-19-410-011-A01
A. Install the X-Stops, the Plugs and the Protective Plugs
NOTE : Use the thickness and position of the adjusting plates 36-160 and 36-180 as
recorded during the disassembly procedure.
(c) Clean the screws 36-070, 36-090 and 36-130 with a clean Material No. 14SBA1
Textile-Lint free Cotton - made moist with the Material No. 08BBF1 Non Aqueous
Cleaner-- Methyl-Ethyl-Ketone -.
(d) Apply the Material No. 06AAA1 Polysulfide Sealant-General Purpose Brushable - on
the shaft of the screws 36-070, 36-090 and 36-130, see PMS 01-02-36.
(e) Put the adjusting plates 36-160 and 36-180 and the X-stops 36-150 and 36-170 in
position on the door structure and install the screws 36-070, 36-090 and 36-130, the
washers 36-100, 36-101, 36-110 and 36-140 and the nuts 36-080 and 36-120.
NOTE : Use the number and position of the washers 36-101 as recorded during the
disassembly procedure.
(f) Tighten the nuts 36-080 and 36-120.
(2) Install the plugs 36-030 as follows:
(a) Clean the mating surfaces of the plugs 36-030 and the door structure with a clean
Material No. 14SBA1 Textile-Lint free Cotton - made moist with the Material No.
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
(b) Install the plugs 36-030 in the door structure.
NOTE : Attach a tag that tells persons, to install the plugs 36-030 flush with the
door skin after the final installation of the door on the aircraft.
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(3) Install the protective plugs 36-040, 36-050 and 36-060 as follows:
(a) Clean the mating surfaces of the protective plugs and the door structure with a clean
Material No. 14SBA1 Textile-Lint free Cotton - made moist with the Material No.
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
(b) Install the protective plugs 36-040, 36-050 and 36-060 on the door structure.
(c) Apply the Material No. 06AAB1 Polysulfide Sealant-General Purpose Fillet - in the
space between the protective plugs 36-040, 36-050 and 36-060 and the door structure,
see PMS 01-05-47.
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TASK 52-32-19-400-804-B01
Installation of the X-Stops, the Plugs and the Protective Plugs
1. General
A. See REPAIR section for the component parts which have a permanent connection.
B. Make sure that the drain valves and the drain holes are clean and have no blockages.
C. When no torque value is specified, a standard torque value is applicable.
-
NOTE : Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to all surfaces of parts which move.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
14SBA1 Textile-Lint free Cotton -
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
06AAA1 Polysulfide Sealant-General Purpose Brushable -
06AAB1 Polysulfide Sealant-General Purpose Fillet -
Consumable Materials
TABLE 1
B. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-66
PMS 01-02-36
PMS 01-05-47
Referenced Information
TABLE 2
3. Procedure
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CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.
Subtask 52-32-19-410-040-A01
A. Install the X-Stops, the Plugs and the Protective Plugs
NOTE : Use the thickness and position of the shims 36A-190 and 36A-200 and the
adjusting plates 36A-191, 36A-192, 36A-193, 36A-201, 36A-202, 36A-203
as recorded during the disassembly procedure.
(c) Clean the screws 36A-070, 36A-090 and 36A-130 with a clean Material No. 14SBA1
Textile-Lint free Cotton - made moist with the Material No. 08BBF1 Non Aqueous
Cleaner-- Methyl-Ethyl-Ketone -.
(d) Apply the Material No. 06AAA1 Polysulfide Sealant-General Purpose Brushable - on
the shaft of the screws 36A-070, 36A-090 and 36A-130, see PMS 01-02-36.
(e) Put the adjusting plates 36A-191, 36A-192, 36A-193, 36A-201, 36A-202, 36A-203,
the shims 36A-190 and 36A-200 and the X-stops 36A-150 and 36A-170 in position on
the door structure and install the screws 36A-070, 36A-090 and 36A-130, the washers
36A-100, 36A-101, 36A-110 and 36A-140 and the nuts 36A-080 and 36A-120.
NOTE : Use the number and position of the washers 36A-101 as recorded during the
disassembly procedure.
(f) Tighten the nuts 36A-080 and 36A-120.
(2) Install the plugs 36A-030 as follows:
(a) Clean the mating surfaces of the plugs 36A-030 and the door structure with a clean
Material No. 14SBA1 Textile-Lint free Cotton - made moist with the Material No.
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
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NOTE : Attach a tag that tells persons, to install the plugs 36A-030 flush with the
door skin after the final installation of the door on the aircraft.
(3) Install the protective plugs 36A-040, 36A-050 and 36A-060 as follows:
(a) Clean the mating surfaces of the protective plugs 36A-040, 36A-050 and 36A-060 and
the door structure with a clean Material No. 14SBA1 Textile-Lint free Cotton - made
moist with the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
(b) Install the protective plugs 36A-040, 36A-050 and 36A-060 on the door structure.
(c) Apply the Material No. 06AAB1 Polysulfide Sealant-General Purpose Fillet - in the
space between the protective plugs 36A-040, 36A-050 and 36A-060 and the door
structure, see PMS 01-05-47.
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TASK 52-32-19-400-804-C01
Installation of the X-Stops, the Plugs and the Protective Plugs
1. General
A. See REPAIR section for the component parts which have a permanent connection.
B. Make sure that the drain valves and the drain holes are clean and have no blockages.
C. When no torque value is specified, a standard torque value is applicable.
-
NOTE : Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to all surfaces of parts which move.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
14SBA1 Textile-Lint free Cotton -
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
06AAA1 Polysulfide Sealant-General Purpose Brushable -
06AAB1 Polysulfide Sealant-General Purpose Fillet -
Consumable Materials
TABLE 1
B. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-66
PMS 01-02-36
PMS 01-05-47
Referenced Information
TABLE 2
3. Procedure
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CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.
Subtask 52-32-19-410-041-A01
A. Install the X-Stops, the Plugs and the Protective Plugs
NOTE : Use the thickness and position of the shims 36B-190 and 36B-200 and the
adjusting plates 36B-191, 36B-192, 36B-193, 36B-201, 36B-202, 36B-203
as recorded during the disassembly procedure.
(c) Clean the screws 36B-070, 36B-090 and 36B-130 with a clean Material No. 14SBA1
Textile-Lint free Cotton - made moist with the Material No. 08BBF1 Non Aqueous
Cleaner-- Methyl-Ethyl-Ketone -.
(d) Apply the Material No. 06AAA1 Polysulfide Sealant-General Purpose Brushable - on
the shaft of the screws 36B-070, 36B-090 and 36B-130, see PMS 01-02-36.
(e) Put the adjusting plates 36B-191, 36B-192, 36B-193, 36B-201, 36B-202, 36B-203,
the shims 36B-190 and 36B-200 and the X-stops 36B-150, 36B-170, 36B-210 and
36B-220 in position on the door structure and install the screws 36B-070, 36B-090
and 36B-130, the washers 36B-110 and 36B-140 and the nuts 36B-125.
(f) Tighten the nuts 36B-125.
(2) Install the plugs 36B-030 as follows:
(a) Clean the mating surfaces of the plugs 36B-030 and the door structure with a clean
Material No. 14SBA1 Textile-Lint free Cotton - made moist with the Material No.
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
(b) Install the plugs 36B-030 in the door structure.
NOTE : Attach a tag that tells persons, to install the plugs 36B-030 flush with the
door skin after the final installation of the door on the aircraft.
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(3) Install the protective plugs 36B-040, 36B-050 and 36B-060 as follows:
(a) Clean the mating surfaces of the protective plugs 36B-040, 36B-050 and 36B-060 and
the door structure with a clean Material No. 14SBA1 Textile-Lint free Cotton - made
moist with the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
(b) Install the protective plugs 36B-040, 36B-050 and 36B-060 on the door structure.
(c) Apply the Material No. 06AAB1 Polysulfide Sealant-General Purpose Fillet - in the
space between the protective plugs 36B-040, 36B-050 and 36B-060 and the door
structure, see PMS 01-05-47.
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TASK 52-32-19-410-801-A01
Installation of the Door Handle Mechanism
1. General
A. See REPAIR section for the component parts which have a permanent connection.
B. Make sure that the drain valves and the drain holes are clean and have no blockages.
C. When no torque value is specified, a standard torque value is applicable.
-
NOTE : Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to all surfaces of parts which move.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
14SBA1 Textile-Lint free Cotton -
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
03HBD9 Synthetic Ester base Grease-General Purpose Low Temp -
03JBA1 Silicone base Grease-General Purpose - -
06AEA1 Polysulfide Sealant-Low Adhesion Brushable -
Consumable Materials
TABLE 1
B. Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-800-801-A01 Adjustment of the Hand Lever
PMS 01-05-66
PMS 01-05-44
PMS 01-05-03
PMS 01-02-37
Referenced Information
TABLE 2
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3. Procedure
CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.
Subtask 52-32-19-410-014-A01
A. Installation of the Door Handle Mechanism
NOTE : Use the thickness of the sheet 45-480 as recorded during the disassembly
procedure.
(b) Tighten the bolts 45-500.
NOTE : If necessary adjust the catching hook 45-490, see ASSEMBLY TASK
52-32-19-800-801-A01.
(3) Install the rod assemblies 45-160 and 45-600 as follows:
(a) Clean the bolts 45-200 with a clean Material No. 14SBA1 Textile-Lint free Cotton -
made moist with the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-
Ketone -.
(b) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to the shaft of the bolts 45-200.
(c) Put the fork-end of the rod assembly 45-600 in position on the latching shaft and
install the washer 45-210, the bolt 45-200, the washer 45-190 and the nut 45-180.
(d) Tighten the nut 45-180.
(e) Put the fork-end of the rod assembly 45-160 in position on the locking shaft and
install the washer 45-210, the bolt 45-200, the washer 45-190 and the nut 45-180.
(f) Tighten the nut 45-180.
(g) Safety the nuts 45-180 with the new cotter pins 45-170, see PMS 01-05-44.
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(e) Push the spring bolt 45-460 down against the compression spring 45-470.
(f) Install the locally made bush and a mounting nut (e.g. NAS509-4) on the thread of
the spring bolt 45-460 to compensate the load of the compression spring 45-470 for
installation.
(g) Put the spring bolt 45-460 in position in the roller lever assembly 45-370 and install
the bolt 45-450, the washer 45-120 and the nut 45-110.
(h) Tighten the nut 45-110.
(i) Remove the locally made bush and the mounting nut.
(7) Assemble and install the lever assembly 45-020 as follows:
(a) Assemble the lever assembly 45-020 as follows:
1 Clean the locating pins 45-050 with a clean Material No. 14SBA1 Textile-Lint
free Cotton - made moist with the Material No. 08BBF1 Non Aqueous Cleaner--
Methyl-Ethyl-Ketone -.
2 Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose
Low Temp - to the locating pins 45-050.
3 Put the actuating unit 45-040 in position on the bracket 45-030 and the lever
45-090.
4 Install the washers 45-080, the locating pins 45-050 and the washers 45-070.
5 Safety the locating pins 45-050 with the new cotter pins 45-060, see PMS
01-05-44.
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NOTE : Make sure that the attachment holes in the lever 45-090 and the shaft
45-360 are aligned.
8 Install the bolt 45-230, the washer 45-220 and the nut 45-110 in the lever
45-090 and the shaft 45-360.
9 Tighten the nut 45-360.
(8) Install the hand lever assembly 45-010 and the shaft 45-250 as follows:
(a) Clean the outer surface of the shaft 45-250 with a clean Material No. 14SBA1
Textile-Lint free Cotton - made moist with the Material No. 08BBF1 Non Aqueous
Cleaner-- Methyl-Ethyl-Ketone -.
(b) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to the outer surface of the shaft 45-250.
(c) Clean the contact surfaces of the hand lever assembly 45-010, the roller lever
assembly 45-370, the universal joint assembly 45-510 and the universal joint lock
45-240 with a clean Material No. 14SBA1 Textile-Lint free Cotton - made moist with
the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
(d) Apply the Material No. 03JBA1 Silicone base Grease-General Purpose - - to the
contact surfaces of the hand lever assembly 45-010, the roller lever assembly 45-370,
the universal joint assembly 45-510 and the universal joint lock 45-240.
(e) Install the shaft 45-250, the spacer washers 45-260, 45-280, 45-281, 45-282, 45-283,
45-284, 45-285, 45-286, 45-287 and the hand lever assembly 45-010 on the door
structure.
NOTE : Use the location and the thickness of the spacer washers 45-260, 45-280,
45-281, 45-282, 45-283, 45-284, 45-285, 45-286, 45-287 as recorded during
the disassembly procedure.
(f) Measure and adjust the clearance ”A” between the hand lever assembly 45-010 and
the door structure, see ASSEMBLY TASK 52-32-19-800-801-A01.
(g) Put the new lock washer 45-150 in position on the door structure and in the slot of
the shaft 45-250.
(h) Safety the lock washer 45-150 with the bolts 45-140, see PMS 01-05-03.
(i) Tighten the bolts 45-140.
(j) Make sure that the hand lever assembly 45-010 is flush with the door surface.
NOTE : If the hand lever assembly 45-010 is not flush with the door surface, see
ASSEMBLY TASK 52-32-19-800-801-A01.
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TASK 52-32-19-400-805-A01
Assembly of the Hand Lever Assembly
1. General
A. See REPAIR section for the component parts which have a permanent connection.
B. Make sure that the drain valves and the drain holes are clean and have no blockages.
C. When no torque value is specified, a standard torque value is applicable.
-
NOTE : Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to all surfaces of parts which move.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
14SBA1 Textile-Lint free Cotton -
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
03HBD9 Synthetic Ester base Grease-General Purpose Low Temp -
Consumable Materials
TABLE 1
B. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-66
PMS 01-05-44
Referenced Information
TABLE 2
3. Procedure
CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.
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Subtask 52-32-19-440-003-A01
A. Assembly of the Hand Lever Assembly
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TASK 52-32-19-400-806-A01
Installation of the Latching Mechanism Assemblies
1. General
A. See REPAIR section for the component parts which have a permanent connection.
B. Make sure that the drain valves and the drain holes are clean and have no blockages.
C. When no torque value is specified, a standard torque value is applicable.
-
NOTE : Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to all surfaces of parts which move.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
14SBA1 Textile-Lint free Cotton -
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
03HBD9 Synthetic Ester base Grease-General Purpose Low Temp -
Consumable Materials
TABLE 1
B. Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-800-802-A01 Adjustment of the Latching Mechanism
TASK 52-32-19-800-807-A01 Adjustment of the Proximity Sensors 12MJ and 34WV
PMS 01-05-66
PMS 01-05-44
Referenced Information
TABLE 2
3. Procedure
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CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.
Subtask 52-32-19-400-002-A01
A. Installation of the Latching Mechanism Assemblies
NOTE : Do the steps which follow for each of the six latching mechanism assemblies 50-020
and 50-030.
(1) Install the latching mechanism assemblies 50-020 and 50-030 as follows:
(a) Clean the sleeve 50-120, the shouldered bushings 50-100 and 50-110 and the bolt
50-080 with a clean Material No. 14SBA1 Textile-Lint free Cotton - made moist with
the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
(b) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to the mating surfaces of the sleeve 50-120, the shouldered bushings 50-100
and 50-110 and the bolt 50-080.
(c) Install the bushings 50-100 and 50-110, the sleeve 50-120, the washer 50-090, the bolt
50-080, the washer 50-070 and the nut 50-060.
(d) Tighten the nut 50-060.
(e) Safety the nut 50-060 with the new cotter pin 50-050, see PMS 01-05-44.
(f) Clean the sleeve 50-210, the shouldered bushing 50-220 and the bolt 50-160 with a
clean Material No. 14SBA1 Textile-Lint free Cotton - made moist with the Material
No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
(g) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to the mating surfaces of the sleeve 50-210, the shouldered bushing 50-220
and the bolt 50-160.
(h) Install the bushing 50-220, the sleeve 50-210, the latching mechanism assembly
50-020 or 50-030, the washer 50-170, the bolt 50-160, the washer 50-170 and the nut
50-190 on the door structure.
(i) Tighten the nut 50-190.
(j) Safety the nut 50-190 with the new cotter pin 50-180, see PMS 01-05-44.
(k) Install the washer 50-150, the bolt 50-140, the washer 50-150 and the nut 50-200.
(l) Tighten the nut 50-200.
(m) Clean the bushings 50-250 and 50-260 and the bolt 50-230 or 50-240 with a clean
Material No. 14SBA1 Textile-Lint free Cotton - made moist with the Material No.
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
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(n) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to the mating surfaces of the bushings 50-250 and 50-260 and the bolt
50-230 or 50-240.
(o) Install the bushings 50-250 and 50-260, the washer 50-280, the bolt 50-230 or 50-240,
the washer 50-280 and the nut 50-290.
(p) Tighten the nut 50-290.
(q) Safety the nut 50-290 with the new cotter pin 50-270, see PMS 01-05-44.
(r) Make sure that the upper dead center of the latching mechanism is correctly adjusted,
see ASSEMBLY TASK 52-32-19-800-802-A01.
(s) Make sure that the proximity sensor 12MJ is correctly adjusted, see ASSEMBLY
TASK 52-32-19-800-807-A01.
(t) Make sure that the lower dead center of each latching mechanism is correctly
adjusted, see ASSEMBLY TASK 52-32-19-800-802-A01.
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TASK 52-32-19-400-807-A01
Assembly of the Latching Mechanism Assemblies
1. General
A. See REPAIR section for the component parts which have a permanent connection.
B. Make sure that the drain valves and the drain holes are clean and have no blockages.
C. When no torque value is specified, a standard torque value is applicable.
-
NOTE : Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to all surfaces of parts which move.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
03HBD9 Synthetic Ester base Grease-General Purpose Low Temp -
Consumable Materials
TABLE 1
B. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-66
PMS 01-05-44
Referenced Information
TABLE 2
3. Procedure
CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.
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Subtask 52-32-19-440-004-A01
A. Assembly of the Latching Mechanism Assemblies
NOTE : Do the steps which follow for each of the six latching mechanism assemblies.
(1) Assemble the latching mechanism assemblies as follows:
(a) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to the mating surfaces of the sleeve 60-060, 61-060, the bushings 60-130,
61-130 and 60-140, 61-140 and the bolt 60-110, 61-110.
(b) Install the sleeve 60-060, 61-060 in the bellcrank assembly 60-160, 61-160.
(c) Install the bushings 60-130, 61-130 and 60-140, 61-140 in the upper fork-end of the
connecting link 60-150, 61-150.
(d) Put the connecting link 60-150, 61-150 in position on the bellcrank assembly 60-160,
61-160.
(e) Install the washer 60-120, 61-120, the bolt 60-110, 61-110, the washer 60-090, 61-090
and the nut 60-080, 61-080.
(f) Tighten the nut 60-080, 61-080.
(g) Safety the nut 60-080, 61-080 with the new cotter pin 60-070, 61-070, see PMS
01-05-44.
(h) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to the mating surfaces of the bushings 60-240, 61-240 and 60-250, 61-250
and the bolt 60-230, 61-230.
(i) Install the bushings 60-240, 61-240 and 60-250, 61-250 in the bellcrank assembly
60-160, 61-160.
(j) Put the eye-end of the connecting rod 60-260, 61-260 in position on the fork-end of
the bellcrank assembly 60-160, 61-160.
(k) Install the washer 60-220, 61-220, the bolt 60-230, 61-230, the washer 60-220, 61-220
and the nut 60-210, 61-210.
(l) Tighten the nut 60-210, 61-210.
(m) Safety the nut 60-210, 61-210 with the new cotter pin 60-070, 61-070, see PMS
01-05-44.
(n) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to the mating surfaces of the sleeve 60-060, 61-060, the bushings 60-130,
61-130 and 60-140, 61-140 and the bolt 60-100, 61-100.
(o) Install the sleeve 60-060, 61-060 in the latching hook assembly 60-010, 61-010.
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(p) Install the bushings 60-130, 61-130 and 60-140, 61-140 in the lower fork-end of the
connecting link 60-150, 61-150.
(q) Put the connecting link 60-150, 61-150 in position on the latching hook assembly
60-010, 61-010.
(r) Install the washer 60-120, 61-120, the bolt 60-100, 61-100, the washer 60-090, 61-090
and the nut 60-080, 61-080.
(s) Tighten the nut 60-080, 61-080.
(t) Safety the nut 60-080, 61-080 with the new cotter pin 60-070, 61-070, see PMS
01-05-44.
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TASK 52-32-19-400-808-A01
Installation of the Latching Shaft Assembly
1. General
A. See REPAIR section for the component parts which have a permanent connection.
B. Make sure that the drain valves and the drain holes are clean and have no blockages.
C. When no torque value is specified, a standard torque value is applicable.
-
NOTE : Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to all surfaces of parts which move.
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-400-806-A01 Installation of the Latching Mechanism Assemblies
TASK 52-32-19-410-801-A01 Installation of the Door Handle Mechanism
PMS 01-05-66
Referenced Information
TABLE 1
3. Procedure
CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.
Subtask 52-32-19-410-021-A01
A. Installation of the Latching Shaft Assembly
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NOTE : Make sure that you install the shaft levers 54-030 and 54-040 as recorded
during the disassembly procedure.
(b) Install the taper pins 54-100 and 54-110, the sleeves 54-120 and the nuts 54-130.
NOTE : Make sure that you install the taper pin 54-110 as recorded during the
disassembly procedure.
(c) Tighten the nuts 54-130.
(d) Connect the latching mechanism assemblies, see ASSEMBLY TASK
52-32-19-400-806-A01 and the door handle mechanism, see ASSEMBLY TASK
52-32-19-410-801-A01 on the latching shaft assembly 54-010.
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TASK 52-32-19-400-809-A01
Assembly and Installation of the Interlock Mechanism
1. General
A. See REPAIR section for the component parts which have a permanent connection.
B. Make sure that the drain valves and the drain holes are clean and have no blockages.
C. When no torque value is specified, a standard torque value is applicable.
-
NOTE : Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to all surfaces of parts which move.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
14SBA1 Textile-Lint free Cotton -
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
03HBD9 Synthetic Ester base Grease-General Purpose Low Temp -
Consumable Materials
TABLE 1
B. Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-800-805-A01 Adjustment of the Interlock Mechanism
PMS 01-05-66
PMS 01-05-44
Referenced Information
TABLE 2
3. Procedure
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CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.
Subtask 52-32-19-410-022-A01
A. Assembly and Installation of the Interlock Mechanism
NOTE : Do not safety the nut 53-150 with the locking plate 53-160 at this time.
Attach a tag which tells you that you must safety the nut 53-150 with the
locking plate 53-160 during the final adjustment of the door on the aircraft.
(f) Clean the pins 53-070 and the levers 53-090 and 53-130 with a clean Material No.
14SBA1 Textile-Lint free Cotton - made moist with the Material No. 08BBF1 Non
Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
(g) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to the shaft of the pins 53-070 and the inner side of the fork fittings of the
levers 53-090 and 53-130.
(h) Install the levers 53-090 and 53-130 with the pins 53-070 on the connecting rod
53-060.
(i) Safety the pins 53-070 with the retaining rings 53-080.
(j) Clean the pin 53-070 and the bolt 53-170 with a clean Material No. 14SBA1 Textile-
Lint free Cotton - made moist with the Material No. 08BBF1 Non Aqueous Cleaner--
Methyl-Ethyl-Ketone -.
(k) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to the shaft of the pin 53-070 and the inner side of the fork-end of the bolt
53-170.
(l) Install the bolt 53-170 with the pin 53-070 on the lever 53-130.
(m) Safety the pin 53-070 with the retaining ring 53-080.
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TASK 52-32-19-400-809-B01
Assembly and Installation of the Interlock Mechanism
1. General
A. See REPAIR section for the component parts which have a permanent connection.
B. Make sure that the drain valves and the drain holes are clean and have no blockages.
C. When no torque value is specified, a standard torque value is applicable.
-
NOTE : Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to all surfaces of parts which move.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
14SBA1 Textile-Lint free Cotton -
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
03HBD9 Synthetic Ester base Grease-General Purpose Low Temp -
Consumable Materials
TABLE 1
B. Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-800-805-A01 Adjustment of the Interlock Mechanism
PMS 01-05-66
PMS 01-05-44
Referenced Information
TABLE 2
3. Procedure
CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.
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Subtask 52-32-19-400-004-A01
A. Assembly and Installation of the Interlock Mechanism
NOTE : Do not safety the nut 53A-450 with the locking plate 53A-460 at this time.
Attach a tag which tells you that you must safety the nut 53A-450 with the
locking plate 53A-460 during the final adjustment of the door on the
aircraft.
(f) Install the spring bolt 53A-420 on the lever 53A-470.
(g) Safety the spring bolt 53A-420 with the retaining ring 53A-430.
(2) Install the interlock mechanism as follows:
(a) Clean the bolt 53A-220 and the bushings 53A-260, 53A-270 and 53A-280 with a clean
Material No. 14SBA1 Textile-Lint free Cotton - made moist with the Material No.
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
(b) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to the bushings 53A-260, 53A-270 and 53A-280 and the shaft of the bolt
53A-220.
(c) Install the bushing 53A-280 in the lever 53A-470.
(d) Put the lever 53A-470 in position on the door structure and install the washer
53A-230, the bolt 53A-220, the washer 53A-230 and the nut 53A-240.
(e) Tighten the nut 53A-240.
(f) Safety the nut 53A-240 with the new cotter pin 53A-250, see PMS 01-05-44.
(g) Install the pin 53A-185 and the washer 53A-205 on the door structure.
(h) Safety the pin 53A-185 with the new cotter pin 53A-195, see PMS 01-05-44.
(i) Install the spring bolt 53A-350 and the washer 53A-290 on the door structure.
(j) Safety the spring bolt 53A-350 with the retaining ring 53A-360.
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TASK 52-32-19-400-810-A01
Installation of the Locking Shaft Assembly
1. General
A. See REPAIR section for the component parts which have a permanent connection.
B. Make sure that the drain valves and the drain holes are clean and have no blockages.
C. When no torque value is specified, a standard torque value is applicable.
-
NOTE : Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to all surfaces of parts which move.
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-410-801-A01 Installation of the Door Handle Mechanism
TASK 52-32-19-400-813-A01 Assembly and Installation of the Vent Door Mechanism
TASK 52-32-19-400-813-B01 Assembly and Installation of the Vent Door Mechanism
TASK 52-32-19-400-811-A01 Assembly and Installation of the Rods and Drift Pins Installation
TASK 52-32-19-400-811-B01 Assembly and Installation of the Rods and Drift Pins Installation
TASK 52-32-19-400-811-C01 Assembly and Installation of the Rods and Drift Pins Installation
TASK 52-32-19-800-803-A01 Adjustment of the Locking Mechanism
PMS 01-05-66
Referenced Information
TABLE 1
3. Procedure
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CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.
Subtask 52-32-19-410-024-A01
A. Installation of the Locking Shaft Assembly
NOTE : After the installation of the locking shaft assembly 51-010, you must connect these
component parts:
- The door handle mechanism, see ASSEMBLY TASK 52-32-19-410-801-A01
- The vent door mechanism, see ASSEMBLY TASK 52-32-19-400-813-A01TASK
52-32-19-400-813-B01
- The fixed rod of the drift pin mechanism, see ASSEMBLY TASK
52-32-19-400-811-A01TASK 52-32-19-400-811-B01TASK 52-32-19-400-811-C01
on the locking shaft assembly.
(1) Install the locking shaft 51-020 as follows:
(a) Put the hinged lever assembly 51-050, the locking cams 51-040, the washers 50-130
and the lever 51-030 in position and install the locking shaft 51-020.
NOTE : Make sure you install the locking cams 51-040 and the washers 50-130 as
recorded during the disassembly procedure.
(b) Install the new rivet pins 51-120, the taper pins 51-080, the sleeves 51-090, the
washers 51-100 and the new nuts 51-110.
(c) Tighten the nuts 51-110.
(d) Adjust the locking shaft assembly 51-010, see ASSEMBLY TASK 52-32-19-800-803-
A01.
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TASK 52-32-19-400-811-A01
Assembly and Installation of the Rods and Drift Pins Installation
1. General
A. See REPAIR section for the component parts which have a permanent connection.
B. Make sure that the drain valves and the drain holes are clean and have no blockages.
C. When no torque value is specified, a standard torque value is applicable.
-
NOTE : Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to all surfaces of parts which move.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
14SBA1 Textile-Lint free Cotton -
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
03HBD9 Synthetic Ester base Grease-General Purpose Low Temp -
06AEA1 Polysulfide Sealant-Low Adhesion Brushable -
Consumable Materials
TABLE 1
C. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-66
PMS 01-05-44
PMS 01-02-37
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REFERENCE DESIGNATION
PMS 01-05-03
Referenced Information
TABLE 3
3. Procedure
CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.
Subtask 52-32-19-400-006-A01
A. Assembly and Installation of the Rods and Drift Pins Installation
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2 Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose
Low Temp - to the outer surface of the beam 3 shaft 57-470.
3 Put the link lever assemblies 57-480 and 57-510 in position on the door structure
and install the beam 3 shaft 57-470.
4 Install the taper pins 57-350, the sleeves 57-360 and the nuts 57-370.
5 Tighten the nuts 57-370.
(c) Install the drift pins 57-450 on the door structure as follows:
1 Install the control rod 57-260 as follows:
a Put the bellcrank assemblies 57-270 and 57-460 in position and install the
control rod 57-260.
b Install the washers 57-220, the bolts 57-210, the washers 57-230 and the
nuts 57-240.
c Tighten the nuts 57-240.
d Safety the nuts 57-240 with the new cotter pins 57-250, see PMS
01-05-44.
2 Install the rod 57-540 as follows:
a Clean the drift pin 57-450 with a clean Material No. 14SBA1 Textile-Lint
free Cotton - made moist with the Material No. 08BBF1 Non Aqueous
Cleaner-- Methyl-Ethyl-Ketone -.
b Apply the Material No. 03HBD9 Synthetic Ester base Grease-General
Purpose Low Temp - to the outer surface of the drift pin 57-450.
c Install the bushing 57-430 in the drift pin 57-450.
d Put the washer 57-440 and the rod 57-540 in position and install the bolt
57-400, the washer 57-200 and the nut 57-410.
e Tighten the nut 57-410.
f Safety the nut 57-410 with the new cotter pin 57-420, see PMS 01-05-44.
g Put the link lever assembly 57-510 in position and install the washer
57-380, the rod 57-540, the washer 57-220, the bolt 57-210, the washer
57-230 and the nut 57-240.
h Tighten the nut 57-240.
i Safety the nut 57-240 with the new cotter pin 57-250, see PMS 01-05-44.
j Apply the Material No. 03HBD9 Synthetic Ester base Grease-General
Purpose Low Temp - with the to the lubrication fitting 57-560.
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NOTE : Install the serrated lever assembly 58-160 and the serrated lever 58-090 on
the sequence shaft assembly 58-120 as recorded during the disassembly
procedure.
1 Clean the sequence shaft 58-130 with a clean Material No. 14SBA1 Textile-Lint
free Cotton - made moist with the Material No. 08BBF1 Non Aqueous Cleaner--
Methyl-Ethyl-Ketone -.
2 Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose
Low Temp - to the outer surface of the sequence shaft 58-130.
3 Put the locking cam 58-190 in position on the sequence shaft 58-130.
4 Put the serrated lever 58-170 and the link lever 58-140 in position on the
sequence shaft 58-130.
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5 Put the serrated lever 58-090 in position on the sequence shaft 58-130.
6 Put the new lock washer 58-110 in position on the serrated lever 58-090 and
install the screw 58-100.
7 Tighten the screw 58-100 and safety the screw 58-100 with the lock washer
58-110, see PMS 01-05-03.
8 Install the rivet pins 58-200 and 58-230, the washers 58-210 and 58-215 and the
nuts 58-220.
9 Tighten the nuts 58-220.
10 Put the fixed rod 57-130 in position on the serrated lever assembly 58-160 and
install the washer 57-220, the bolt 57-210, the washer 57-230 and the nut
57-240.
11 Tighten the nut 57-240.
12 Safety the nut 57-240 with the new cotter pin 57-250, see PMS 01-05-44.
(i) Install the lever assembly 58-360 as follows:
1 Clean the inner surface of the lever 58-370 and the inner surfaces of the
shouldered bushings 58-380 with a clean Material No. 14SBA1 Textile-Lint free
Cotton - made moist with the Material No. 08BBF1 Non Aqueous Cleaner--
Methyl-Ethyl-Ketone -.
2 Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose
Low Temp - to the inner surface of the lever 58-370 and the inner surfaces of
the shouldered bushings 58-380.
3 Put the lever 58-370 in position on the support fitting 58-440 and install the
washer 58-060 and the nut 58-070.
4 Tighten the nut 58-070.
5 Safety the nut 58-070 with the new cotter pin 58-080, see PMS 01-05-44.
(j) Install and assemble the link assembly 58-240 as follows:
1 Assemble the link assembly 58-240 as follows:
a Install the new tab washers 58-270 and the nuts 58-260 and 58-290 on the
rod 58-250.
b Install the forks 58-280 and 58-300 on the rod 58-250.
c Adjust the length of the link assembly 58-240 as recorded in the
disassembly procedure.
d Attach a tag which tells persons to safety the nuts 58-260 and 58-290 with
the tab washers 58-270 after the final adjustment of the door.
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2 Clean the sleeves 58-350 and 58-430 and the inner surface of the bushings
58-150 and 58-390 with a clean Material No. 14SBA1 Textile-Lint free Cotton -
made moist with the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-
Ethyl-Ketone -.
3 Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose
Low Temp - to the sleeves 58-350 and 58-430 and the inner surface of the
bushings 58-150 and 58-390.
4 Install the sleeves 58-350 and 58-430 in the bushings 58-150 and 58-390.
5 Put the link assembly 58-240 in position and install the bolts 58-310 and 58-400,
the washers 58-320 and 58-210 and the nuts 58-330 and 58-410.
6 Tighten the nuts 58-330 and 58-410.
7 Safety the nuts 58-330 and 58-410 with the new cotter pins 58-340 and 58-420,
see PMS 01-05-44.
(k) Install the connecting rod assembly 58-010 as follows:
1 Put the connecting rod assembly 58-010 in position and install the washers
58-050, the bolts 58-040, the washers 58-060 and the nuts 58-070.
2 Tighten the nuts 58-070.
3 Safety the nuts 58-070 with the new cotter pins 58-080, see PMS 01-05-44.
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TASK 52-32-19-400-811-B01
Assembly and Installation of the Rods and Drift Pins Installation
1. General
A. See REPAIR section for the component parts which have a permanent connection.
B. Make sure that the drain valves and the drain holes are clean and have no blockages.
C. When no torque value is specified, a standard torque value is applicable.
-
NOTE : Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to all surfaces of parts which move.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
14SBA1 Textile-Lint free Cotton -
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
03HBD9 Synthetic Ester base Grease-General Purpose Low Temp -
06AEA1 Polysulfide Sealant-Low Adhesion Brushable -
Consumable Materials
TABLE 1
C. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-66
PMS 01-05-44
PMS 01-02-37
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REFERENCE DESIGNATION
PMS 01-05-03
Referenced Information
TABLE 3
3. Procedure
CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.
Subtask 52-32-19-400-005-A01
A. Assembly and Installation of the Rods and Drift Pins Installation
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2 Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose
Low Temp - to the outer surface of the beam 3 shaft 57-470.
3 Put the link lever assemblies 57-480 and 57-510 in position on the door structure
and install the beam 3 shaft 57-470.
4 Install the taper pins 57-350, the sleeves 57-360 and the nuts 57-370.
5 Tighten the nuts 57-370.
(c) Install the drift pins 57-450 on the door structure as follows:
1 Install the control rod 57-260 as follows:
a Put the bellcrank assemblies 57-270 and 57-460 in position and install the
control rod 57-260.
b Install the washers 57-220, the bolts 57-210, the washers 57-230 and the
nuts 57-240.
c Tighten the nuts 57-240.
d Safety the nuts 57-240 with the new cotter pins 57-250, see PMS
01-05-44.
2 Install the rod 57-540 as follows:
a Clean the drift pin 57-450 with a clean Material No. 14SBA1 Textile-Lint
free Cotton - made moist with the Material No. 08BBF1 Non Aqueous
Cleaner-- Methyl-Ethyl-Ketone -.
b Apply the Material No. 03HBD9 Synthetic Ester base Grease-General
Purpose Low Temp - to the outer surface of the drift pin 57-450.
c Install the bushing 57-430 in the drift pin 57-450.
d Put the washer 57-440 and the rod 57-540 in position and install the bolt
57-400, the washer 57-200 and the nut 57-410.
e Tighten the nut 57-410.
f Safety the nut 57-410 with the new cotter pin 57-420, see PMS 01-05-44.
g Put the link lever assembly 57-510 in position and install the washer
57-380, the rod 57-540, the washer 57-220, the bolt 57-210, the washer
57-230 and the nut 57-240.
h Tighten the nut 57-240.
i Safety the nut 57-240 with the new cotter pin 57-250, see PMS 01-05-44.
j Apply the Material No. 03HBD9 Synthetic Ester base Grease-General
Purpose Low Temp - with the to the lubrication fitting 57-560.
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NOTE : Install the serrated lever assembly 58-160 and the serrated lever 58-090 on
the sequence shaft assembly 58-120 as recorded during the disassembly
procedure.
1 Clean the sequence shaft 58-130 with a clean Material No. 14SBA1 Textile-Lint
free Cotton - made moist with the Material No. 08BBF1 Non Aqueous Cleaner--
Methyl-Ethyl-Ketone -.
2 Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose
Low Temp - to the outer surface of the sequence shaft 58-130.
3 Put the locking cam 58-190 in position on the sequence shaft 58-130.
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4 Put the serrated lever 58-170 and the link lever 58-140 in position on the
sequence shaft 58-130.
5 Put the serrated lever 58-090 in position on the sequence shaft 58-130.
6 Put the new lock washer 58-110 in position on the serrated lever 58-090 and
install the screw 58-100.
7 Tighten the screw 58-100 and safety the screw 58-100 with the lock washer
58-110, see PMS 01-05-03.
8 Install the rivet pins 58-200 and 58-230, the washers 58-210 and 58-215 and the
nuts 58-220.
9 Tighten the nuts 58-220.
10 Put the fixed rod 57-130 in position on the serrated lever assembly 58-160 and
install the washer 57-220, the bolt 57-210, the washer 57-230 and the nut
57-240.
11 Tighten the nut 57-240.
12 Safety the nut 57-240 with the new cotter pin 57-250, see PMS 01-05-44.
(i) Install the lever assembly 58-360 as follows:
1 Clean the inner surface of the lever 58-370 and the inner surfaces of the
shouldered bushings 58-380 with a clean Material No. 14SBA1 Textile-Lint free
Cotton - made moist with the Material No. 08BBF1 Non Aqueous Cleaner--
Methyl-Ethyl-Ketone -.
2 Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose
Low Temp - to the inner surface of the lever 58-370 and the inner surfaces of
the shouldered bushings 58-380.
3 Put the lever 58-370 in position on the support fitting 58-440 and install the
washer 58-060 and the nut 58-070.
4 Tighten the nut 58-070.
5 Safety the nut 58-070 with the new cotter pin 58-080, see PMS 01-05-44.
(j) Install and assemble the link assembly 58-240 as follows:
1 Assemble the link assembly 58-240 as follows:
a Install the new tab washers 58-270 and the nuts 58-260 and 58-290 on the
rod 58-250.
b Install the forks 58-280 and 58-300 on the rod 58-250.
c Adjust the length of the link assembly 58-240 as recorded in the
disassembly procedure.
d Attach a tag which tells persons to safety the nuts 58-260 and 58-290 with
the tab washers 58-270 after the final adjustment of the door.
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2 Clean the sleeves 58-350 and 58-430 and the inner surface of the bushings
58-150 and 58-390 with a clean Material No. 14SBA1 Textile-Lint free Cotton -
made moist with the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-
Ethyl-Ketone -.
3 Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose
Low Temp - to the sleeves 58-350 and 58-430 and the inner surface of the
bushings 58-150 and 58-390.
4 Install the sleeves 58-350 and 58-430 in the bushings 58-150 and 58-390.
5 Put the link assembly 58-240 in position and install the bolts 58-310 and 58-400,
the washers 58-320 and 58-210 and the nuts 58-330 and 58-410.
6 Tighten the nuts 58-330 and 58-410.
7 Safety the nuts 58-330 and 58-410 with the new cotter pins 58-340 and 58-420,
see PMS 01-05-44.
(k) Install the connecting rod assembly 58-010 as follows:
1 Put the connecting rod assembly 58-010 in position and install the washers
58-050, the bolts 58-040, the washers 58-060 and the nuts 58-070.
2 Tighten the nuts 58-070.
3 Safety the nuts 58-070 with the new cotter pins 58-080, see PMS 01-05-44.
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TASK 52-32-19-400-811-C01
Assembly and Installation of the Rods and Drift Pins Installation
1. General
A. See REPAIR section for the component parts which have a permanent connection.
B. Make sure that the drain valves and the drain holes are clean and have no blockages.
C. When no torque value is specified, a standard torque value is applicable.
-
NOTE : Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to all surfaces of parts which move.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
14SBA1 Textile-Lint free Cotton -
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
03HBD9 Synthetic Ester base Grease-General Purpose Low Temp -
06AEA1 Polysulfide Sealant-Low Adhesion Brushable -
Consumable Materials
TABLE 1
C. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-66
PMS 01-05-44
PMS 01-02-37
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REFERENCE DESIGNATION
PMS 01-05-03
Referenced Information
TABLE 3
3. Procedure
CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.
Subtask 52-32-19-400-007-A01
A. Assembly and Installation of the Rods and Drift Pins Installation
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2 Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose
Low Temp - to the outer surface of the beam 3 shaft 57-470.
3 Put the link lever assemblies 57-480 and 57-510 in position on the door structure
and install the beam 3 shaft 57-470.
4 Install the taper pins 57-350, the sleeves 57-360 and the nuts 57-370.
5 Tighten the nuts 57-370.
(c) Install the drift pins 57-450 on the door structure as follows:
1 Install the control rod 57-260 as follows:
a Put the bellcrank assemblies 57-270 and 57-460 in position and install the
control rod 57-260.
b Install the washers 57-220, the bolts 57-210, the washers 57-230 and the
nuts 57-240.
c Tighten the nuts 57-240.
d Safety the nuts 57-240 with the new cotter pins 57-250, see PMS
01-05-44.
2 Install the rod 57-540 as follows:
a Clean the drift pin 57-450 with a clean Material No. 14SBA1 Textile-Lint
free Cotton - made moist with the Material No. 08BBF1 Non Aqueous
Cleaner-- Methyl-Ethyl-Ketone -.
b Apply the Material No. 03HBD9 Synthetic Ester base Grease-General
Purpose Low Temp - to the outer surface of the drift pin 57-450.
c Install the bushing 57-430 in the drift pin 57-450.
d Put the washer 57-440 and the rod 57-540 in position and install the bolt
57-400, the washer 57-200 and the nut 57-410.
e Tighten the nut 57-410.
f Safety the nut 57-410 with the new cotter pin 57-420, see PMS 01-05-44.
g Put the link lever assembly 57-510 in position and install the washer
57-380, the rod 57-540, the washer 57-220, the bolt 57-210, the washer
57-230 and the nut 57-240.
h Tighten the nut 57-240.
i Safety the nut 57-240 with the new cotter pin 57-250, see PMS 01-05-44.
j Apply the Material No. 03HBD9 Synthetic Ester base Grease-General
Purpose Low Temp - with the to the lubrication fitting 57-560.
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NOTE : Install the serrated lever assembly 58A-160 and the serrated lever 58A-090
on the sequence shaft assembly 58A-120 as recorded during the disassembly
procedure.
1 Clean the sequence shaft 58A-130 with a clean Material No. 14SBA1 Textile-
Lint free Cotton - made moist with the Material No. 08BBF1 Non Aqueous
Cleaner-- Methyl-Ethyl-Ketone -.
2 Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose
Low Temp - to the outer surface of the sequence shaft 58A-130.
3 Put the locking cam 58A-190 in position on the sequence shaft 58A-130.
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4 Put the serrated lever 58A-170 and the link lever 58A-140 in position on the
sequence shaft 58A-130.
5 Put the serrated lever 58A-090 in position on the sequence shaft 58A-130.
6 Put the new lock washer 58A-110 in position on the serrated lever 58A-090 and
install the screw 58A-100.
7 Tighten the screw 58A-100 and safety with the lock washer 58A-110, see PMS
01-05-03.
8 Install the rivet pins 58A-200, the bolt 58A-230, the washer 58A-215 and the
nuts 58A-225 and 58A-470.
9 Tighten the nuts 58A-225 and 58A-470.
10 Put the fixed rod 57-130 in position on the serrated lever assembly 58A-160 and
install the washer 57-220, the bolt 57-210, the washer 57-230 and the nut
57-240.
11 Tighten the nut 57-240.
12 Safety the nut 57-240 with the new cotter pin 57-250, see PMS 01-05-44.
(i) Install the lever assembly 58A-360 as follows:
1 Clean the inner surface of the lever 58A-370 and the inner surfaces of the
shouldered bushings 58A-380 with a clean Material No. 14SBA1 Textile-Lint free
Cotton - made moist with the Material No. 08BBF1 Non Aqueous Cleaner--
Methyl-Ethyl-Ketone -.
2 Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose
Low Temp - to the inner surface of the lever 58A-370 and the inner surfaces of
the shouldered bushings 58A-380.
3 Put the lever 58A-370 in position on the support fitting 58A-440 and install the
washer 58A-060 and the nut 58A-070.
4 Tighten the nut 58A-070.
5 Safety the nut 58A-070 with the new cotter pin 58A-080, see PMS 01-05-44.
(j) Install and assemble the link assembly 58A-240 as follows:
1 Assemble the link assembly 58A-240 as follows:
a Install the new tab washers 58A-270 and the nuts 58A-260 and 58A-290 on
the rod 58A-250.
b Install the forks 58A-280 and 58A-300 on the rod 58A-250.
c Adjust the length of the link assembly 58A-240 as recorded in the
disassembly procedure.
d Attach a tag which tells persons to safety the nuts 58A-260 and 58A-290
with the tab washers 58A-270 after the final adjustment of the door.
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2 Clean the sleeves 58A-350 and 58A-430 and the inner surface of the bushings
58A-150 and 58A-390 with a clean Material No. 14SBA1 Textile-Lint free
Cotton - made moist with the Material No. 08BBF1 Non Aqueous Cleaner--
Methyl-Ethyl-Ketone -.
3 Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose
Low Temp - to the sleeves 58A-350 and 58A-430 and the inner surface of the
bushings 58A-150 and 58A-390.
4 Install the sleeves 58A-350 and 58A-430 in the bushings 58A-150 and 58A-390.
5 Put the link assembly 58A-240 in position and install the bolts 58A-310 and
58A-400, the washers 58A-320 and 58A-213 and the nuts 58A-330 and 58A-410.
6 Tighten the nuts 58A-330 and 58A-410.
7 Safety the nuts 58A-330 and 58A-410 with the new cotter pins 58A-340 and
58A-420, see PMS 01-05-44.
(k) Install the connecting rod assembly 58A-010 as follows:
1 Put the connecting rod assembly 58A-010 in position and install the washers
58A-050, the bolts 58A-040, the washers 58A-060 and the nuts 58A-070.
2 Tighten the nuts 58A-070.
3 Safety the nuts 58A-070 with the new cotter pins 58A-080, see PMS 01-05-44.
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TASK 52-32-19-400-812-A01
Assembly and Installation of the Vent Door Assembly
1. General
A. See REPAIR section for the component parts which have a permanent connection.
B. Make sure that the drain valves and the drain holes are clean and have no blockages.
C. When no torque value is specified, a standard torque value is applicable.
-
NOTE : Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to all surfaces of parts which move.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
14SBA1 Textile-Lint free Cotton -
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
06AAC1 Polysulfide Sealant-General Purpose Interfay -
03HBD9 Synthetic Ester base Grease-General Purpose Low Temp -
Consumable Materials
TABLE 1
B. Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-400-813-A01 Assembly and Installation of the Vent Door Mechanism
TASK 52-32-19-400-813-B01 Assembly and Installation of the Vent Door Mechanism
PMS 01-05-66
PMS 01-02-36
PMS 01-05-44
Referenced Information
TABLE 2
3. Procedure
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CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.
Subtask 52-32-19-400-010-A01
A. Assembly and Installation of the Vent Door Assembly
NOTE : Do not tighten and safety the nut 66-260 at this stage. Attach a tag
which tells persons to tighten and safety the nut 66-260 after the final
adjustment.
3 Install the nut 66-130 on the bolt 66-110.
4 Install the bolt 66-110 with the nut 66-130 and the new tab washer 66-120 on
the actuator arm 66-070 and tighten the nut 66-130 by hand.
NOTE : Do not tighten and safety the nut 66-130 at this stage. Attach a tag
which tells persons to tighten and safety the nut 66-130 after the final
adjustment.
5 Put the actuator arm assemblies 66-060 and 66-180 and the bracket assembly
66-140 in position on the vent door 66-020 and install the screws 66-270 and
66-290, the washers 66-040 and the nuts 66-280.
6 Tighten the nuts 66-280.
7 Clean the nuts 66-280 and the door structure with a clean Material No. 14SBA1
Textile-Lint free Cotton - made moist with the Material No. 08BBF1 Non
Aqueous Cleaner-- Methyl-Ethyl-Ketone - and let it dry.
8 Apply the Material No. 06AAC1 Polysulfide Sealant-General Purpose Interfay -
to the nuts 66-280, see PMS 01-02-36.
9 Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose
Low Temp - to the shafts of the spring bolts 66-030.
10 Install the spring bolts 66-030 and the washers 66-040.
11 Safety the spring bolts 66-030 with the new cotter pins 66-050, see PMS
01-05-44.
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NOTE : Use the number and positions of the washers 66-350, 66-351, 66-410,
66-411 and 66-420 as recorded during the disassembly procedure.
4 Tighten nuts 66-360.
5 Safety the nuts 66-360 with the new cotter pins 66-370, see PMS 01-05-44.
6 Install the adjustable rod in the vent door mechanism, see ASSEMBLY TASK
52-32-19-400-813-A01TASK 52-32-19-400-813-B01.
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TASK 52-32-19-400-813-A01
Assembly and Installation of the Vent Door Mechanism
1. General
A. See REPAIR section for the component parts which have a permanent connection.
B. Make sure that the drain valves and the drain holes are clean and have no blockages.
C. When no torque value is specified, a standard torque value is applicable.
-
NOTE : Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to all surfaces of parts which move.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
14SBA1 Textile-Lint free Cotton -
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
03HBD9 Synthetic Ester base Grease-General Purpose Low Temp -
Consumable Materials
TABLE 1
B. Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-800-806-A01 Adjustment of the Skin Offset of the Vent Door Assembly
PMS 01-05-66
PMS 01-05-44
Referenced Information
TABLE 2
3. Procedure
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CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.
Subtask 52-32-19-400-008-A01
A. Assembly and Installation of the Vent Door Mechanism
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4 Safety the nut 63-080 with the new cotter pin 63-090, see PMS 01-05-44.
5 Adjust the skin offset of the vent door installation 63-220, see ASSEMBLY
TASK 52-32-19-800-806-A01.
(d) Install the cover 63-010 as follows:
1 Put the spacers 63-050 and the cover 63-010 in position.
2 Install the screws 63-020, the washers 63-030 and the nuts 63-040.
3 Tighten the nuts 63-040.
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TASK 52-32-19-400-813-B01
Assembly and Installation of the Vent Door Mechanism
1. General
A. See REPAIR section for the component parts which have a permanent connection.
B. Make sure that the drain valves and the drain holes are clean and have no blockages.
C. When no torque value is specified, a standard torque value is applicable.
-
NOTE : Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to all surfaces of parts which move.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
14SBA1 Textile-Lint free Cotton -
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
03HBD9 Synthetic Ester base Grease-General Purpose Low Temp -
Consumable Materials
TABLE 1
B. Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-800-806-A01 Adjustment of the Skin Offset of the Vent Door Assembly
PMS 01-05-66
PMS 01-05-44
Referenced Information
TABLE 2
3. Procedure
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CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.
Subtask 52-32-19-400-009-A01
A. Assembly and Installation of the Vent Door Mechanism
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4 Safety the nut 63A-080 with the new cotter pin 63A-090, see PMS 01-05-44.
5 Adjust the skin offset of the vent door installation 63A-220, see ASSEMBLY
TASK 52-32-19-800-806-A01.
(d) Install the cover 63A-010 as follows:
1 Put the spacers 63A-050 and the cover 63A-010 in position.
2 Install the washers 63A-035, the screws 63A-020, the washers 63A-035 and the
nuts 63A-040.
3 Torque the nuts 63A-040 to between 0.20 and 0.24 m.daN (1.476 and 1.770
lbf.ft).
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TASK 52-32-19-400-814-A01
Assembly and Installation of the Door Drainage
1. General
A. See REPAIR section for the component parts which have a permanent connection.
B. Make sure that the drain valves and the drain holes are clean and have no blockages.
C. When no torque value is specified, a standard torque value is applicable.
-
NOTE : Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to all surfaces of parts which move.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
14SBA1 Textile-Lint free Cotton -
08BBD1 Non Aqueous Cleaner-- Isopropyl Alcohol -
06AAC1 Polysulfide Sealant-General Purpose Interfay -
Consumable Materials
TABLE 1
B. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-66
PMS 01-02-36
Referenced Information
TABLE 2
3. Procedure
CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.
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Subtask 52-32-19-410-037-A01
A. Assembly and Installation of the Door Drainage
NOTE : Make sure that the cable ties 72-080 do not compress the diameter of the
hose 72-090.
(j) Clean the space between the door structure and the hose 72-090 with a clean Material
No. 14SBA1 Textile-Lint free Cotton - made moist with the Material No. 08BBD1
Non Aqueous Cleaner-- Isopropyl Alcohol - and let it dry.
(k) Apply the Material No. 06AAC1 Polysulfide Sealant-General Purpose Interfay - to the
space between the door structure and the hose 72-090, see PMS 01-02-36.
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TASK 52-32-19-400-815-A01
Installation of the Door Sensors
1. General
A. See REPAIR section for the component parts which have a permanent connection.
B. Make sure that the drain valves and the drain holes are clean and have no blockages.
C. When no torque value is specified, a standard torque value is applicable.
-
NOTE : Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to all surfaces of parts which move.
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
REFERENCE DESIGNATION
blanking caps
Fixtures, Tools, Test and Support Equipment
TABLE 1
B. Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-800-807-A01 Adjustment of the Proximity Sensors 12MJ and 34WV
PMS 01-05-66
Referenced Information
TABLE 2
3. Procedure
CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.
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Subtask 52-32-19-410-042-A01
A. Installation of the Door Sensors
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TASK 52-32-19-400-815-B01
Installation of the Door Sensors
1. General
A. See REPAIR section for the component parts which have a permanent connection.
B. Make sure that the drain valves and the drain holes are clean and have no blockages.
C. When no torque value is specified, a standard torque value is applicable.
-
NOTE : Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to all surfaces of parts which move.
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
REFERENCE DESIGNATION
blanking caps
Fixtures, Tools, Test and Support Equipment
TABLE 1
B. Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-800-807-A01 Adjustment of the Proximity Sensors 12MJ and 34WV
PMS 01-05-66
Referenced Information
TABLE 2
3. Procedure
CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.
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Subtask 52-32-19-410-043-A01
A. Installation of the Door Sensors
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TASK 52-32-19-400-816-A01
Installation of the Hinges
1. General
A. See REPAIR section for the component parts which have a permanent connection.
B. Make sure that the drain valves and the drain holes are clean and have no blockages.
C. When no torque value is specified, a standard torque value is applicable.
-
NOTE : Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to all surfaces of parts which move.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
14SBA1 Textile-Lint free Cotton -
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
06AAA1 Polysulfide Sealant-General Purpose Brushable -
04SAB2 Varnish Polyurethane-- Marking Structure
06AAB1 Polysulfide Sealant-General Purpose Fillet -
04QAB2 Coating-- Flexible Structure
Consumable Materials
TABLE 1
B. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-66
PMS 01-02-36
PMS 01-05-67
PMS 01-05-47
PMS 01-02-41
Referenced Information
TABLE 2
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3. Procedure
CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.
Subtask 52-32-19-410-044-A01
A. Installation of the Hinges
NOTE : Use the number of shims 93-360, 93-361, 93-362, 93-363, 93-364, 93-365,
93-366, 93-367, 93-368, 93-460, 93-461, 93-462,93-463, 93-464, 93-465,
93-466, 93-467, 93-468, 93-469 and hinge shim 93-369 as recorded during
the disassembly procedure.
(f) Install the screws 93-240, 93-270, 93-280, 93-290, 93-300, 93-310, 93-320, 93-330,
93-340 and 93-350, the washers 93-230 and 93-260 and the nuts 93-220 and 93-250.
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NOTE : Use the number of shims 93-020, 93-021, 93-022, 93-023, 93-024, 93-025,
93-026, 93-027, 93-028, 93-029 as recorded during the disassembly
procedure.
NOTE : It is possible that not all types of shim are installed. The number of shims
used can be different.
(f) Tighten the nuts 93-220.
(g) Clean the work area with a clean Material No. 14SBA1 Textile-Lint free Cotton -
made moist with the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-
Ketone - and let it dry.
(h) Apply the Material No. 06AAB1 Polysulfide Sealant-General Purpose Fillet - to the
space between the hinge end fitting 93-010 and the door structure, see PMS
01-05-47.
(i) Let the Material No. 06AAB1 Polysulfide Sealant-General Purpose Fillet - dry.
(j) Apply the Material No. 04QAB2 Coating-- Flexible Structure to the Material No.
06AAB1 Polysulfide Sealant-General Purpose Fillet -, see PMS 01-02-41.
(k) Let the Material No. 04QAB2 Coating-- Flexible Structure dry.
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Subtask 52-32-19-410-039-A01
B. Installation of the Hinges
NOTE : Use the number of shims as recorded during the disassembly procedure.
(f) Install the screws 94-180, 94-190, 94-220, 94-250, 94-260, 94-270, 94-280 and
94-290, the washers 94-210 and 94-240 and the nuts 94-200 and 94-230.
(g) Tighten the nuts 94-200 and 94-230.
(2) Install the hinge end fitting 94-010 as follows:
(a) Clean the mating surfaces of the shims 94-020, 94-021, 94-022, 94-023, 94-024,
94-025, 94-026, 94-027, 94-028, 94-029 with a clean Material No. 14SBA1 Textile-
Lint free Cotton - made moist with the Material No. 08BBF1 Non Aqueous Cleaner--
Methyl-Ethyl-Ketone -.
(b) Apply the Material No. 06AAA1 Polysulfide Sealant-General Purpose Brushable - to
the mating surfaces of the shims 94-020, 94-021, 94-022, 94-023, 94-024, 94-025,
94-026, 94-027, 94-028, 94-029, see PMS 01-02-36.
(c) Clean the screws 94-220 with a clean Material No. 14SBA1 Textile-Lint free Cotton -
made moist with the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-
Ketone -
(d) Apply the Material No. 06AAA1 Polysulfide Sealant-General Purpose Brushable - to
the shaft of the screws 94-220, see PMS 01-02-36.
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(e) Put the shims 94-020, 94-021, 94-022, 94-023, 94-024, 94-025, 94-026, 94-027,
94-028, 94-029 and the hinge end fitting 94-010 in position and install the screws
94-220, the washers 94-210 and the nuts 94-200.
NOTE : Use the number of shims 94-020, 94-021, 94-022, 94-023, 94-024, 94-025,
94-026, 94-027, 94-028, 94-029 as recorded during the disassembly
procedure.
NOTE : It is possible that not all types of shim are installed. The number of shims
used can be different.
(f) Tighten the nuts 94-200.
(g) Clean the work area with a clean Material No. 14SBA1 Textile-Lint free Cotton -
made moist with the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-
Ketone - and let it dry.
(h) Apply the Material No. 06AAB1 Polysulfide Sealant-General Purpose Fillet - to the
space between the hinge end fitting 94-010 and the door structure, see PMS
01-05-47.
(i) Let the Material No. 06AAB1 Polysulfide Sealant-General Purpose Fillet - dry.
(j) Apply the Material No. 04QAB2 Coating-- Flexible Structure to the Material No.
06AAB1 Polysulfide Sealant-General Purpose Fillet -, see PMS 01-02-41.
(k) Let the Material No. 04QAB2 Coating-- Flexible Structure dry.
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TASK 52-32-19-800-801-A01
Adjustment of the Hand Lever
1. General
A. When there is no torque value specified, use a standard torque value.
-
NOTE : The hand lever assembly (1) must be in the LOCKED position.
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-66
FIGURE 52-32-19-991-018-A FIGURE 52-32-19-991-018-A-Adjustment of the Hand Lever Assembly
FIGURE 52-32-19-991-019-A FIGURE 52-32-19-991-019-A-Adjustment of the Hand Lever Assembly
Referenced Information
TABLE 1
3. Procedure
Subtask 52-32-19-820-001-A01
A. Adjustment of the Clearance ”A”
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(c) If the clearances ”A” are not in the limits, change the positions and/or the quantity
of the spacer washers (2).
Subtask 52-32-19-820-008-A01
B. Adjustment of the Handle Offset between the Hand Lever Assembly and the installed Access
Panel
Subtask 52-32-19-820-009-A01
C. Adjustment of the Catching Hook
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A MEASURING
POINT "1"
A MEASURING MEASURING
POINT "6" POINT "2"
MEASURING MEASURING
POINT "5" POINT "3"
MEASURING
POINT "4"
MEASURING
HANDLE OFFSET
POINT
"1" +0.8 TO −1.0 mm (+0.031 TO −0.039 in)
"2" −0.5 TO −1.5 mm (−0.020 TO −0.059 in)
"3" −0.5 TO −1.5 mm (−0.020 TO −0.059 in)
"4" 0.0 TO −1.5 mm (0.000 TO −0.059 in)
"5" +0.5 TO +1.5 mm (+0.020 TO +0.059 in)
"6" 0.0 TO −1.0 mm (0.000 TO −0.039 in)
F_CM_523219_1_0180101_01_01
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CLEARANCE "A"
2
E
ADJUSTMENT OF
HANDLE OFFSET
FOR THE MEASURE
POINTS 3, 4 AND 5
D HANDLE
OFFSET
1
5
6
D
7 ADJUSTMENT OF
8 HANDLE OFFSET
FOR THE MEASURE
9 POINTS 1, 2 AND 6
1
BEAM4
HANDLE
4
OFFSET
ACCESS 3
COVER
F_CM_523219_1_0190101_01_01
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TASK 52-32-19-800-802-A01
Adjustment of the Latching Mechanism
1. General
A. When there is no torque value specified, use a standard torque value.
-
C. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-66
PMS 01-05-01
FIGURE 52-32-19-991-020-A FIGURE 52-32-19-991-020-A-Adjustment of the Latching Mechanism
Referenced Information
TABLE 3
3. Procedure
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Subtask 52-32-19-820-002-A01
A. Adjustment of the Latching Mechanism
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1 Cut and remove the lockwire from the safety devices (9).
2 Loosen the jam nuts (8).
3 Turn the turnbuckle (10) until the rear of the bellcrank assembly (11) touches
the bolt (14).
4 Turn the turnbuckle (10) 10 degrees back until you can move the connecting rod
(7) easily.
5 Make sure that you can install the 98D52307523100 Rigging Pin (13) of the
98D52307525000 Adjustment Tool - Cargo Doors through the door structure
and into the bolt (12).
6 If not, turn the turnbuckle (10) until you can install the 98D52307523100
Rigging Pin (13) of the 98D52307525000 Adjustment Tool - Cargo Doors easily.
7 Tighten the jam nuts (8).
Page 7091
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A
LATCHING UNIT
EXAMPLE
3
4
5
2
4
3
LATCHING SHAFT
6
1 1
8
9
10 7
9
8
14 11
LOCKING SHAFT
12
FR58
13
NOTE:
1 THE RIGGING PIN (1) IS
ON AFT DOOR AT FR 58 ONLY
F_CM_523219_1_0200101_01_01
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TASK 52-32-19-800-803-A01
Adjustment of the Locking Mechanism
1. General
A. When there is no torque value specified, use a standard torque value.
-
B. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-66
PMS 01-05-01
FIGURE 52-32-19-991-021-A FIGURE 52-32-19-991-021-A-Adjustment of the Locking Mechanism
Referenced Information
TABLE 2
3. Procedure
Subtask 52-32-19-820-003-A01
A. Adjustment of the Locking Mechanism
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(b) Make sure that the latching mechanism assemblies (1) stay in the LATCHED
position.
(c) Measure the clearance ’C’ between the locking cam (6) and the latching hook (7), see
Detail B.
(d) Make sure that the clearance ’C’ is between 2.0 and 3.2 mm (0.079 and 0.125 in).
(e) If the clearance ’C’ is not in the limits, adjust the rod assembly (5) as follows:
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2
3
A
LATCHING
SHAFT
5
LOCKING
SHAFT
B 6
EXAMPLE
4
CLEARANCE "C"
B
1
7
F_CM_523219_1_0210101_01_02
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TASK 52-32-19-800-804-A01
Adjustment of the Drift Pin Mechanism
1. General
A. When there is no torque value specified, use a standard torque value.
-
C. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-66
PMS 01-05-01
FIGURE 52-32-19-991-022-A FIGURE 52-32-19-991-022-A-Adjustment of the Drift Pin Mechanism
Referenced Information
TABLE 3
3. Procedure
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Subtask 52-32-19-820-004-A01
A. Adjustment of the Drift Pin Mechanism
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D
C B
A B
DETAIL B MIRROR
IMAGE OF DETAIL A
A E
DRIFT PIN
SECTION
E−E
EXTENDED
DISTANCE "Y"
Y
IN RETRACTED CONDITION
THE DRIFT PIN MUST BE
BEHIND THE SKIN EDGE
SKIN EDGE
5.0 mm(0.196 in)
F_CM_523219_1_0220101_01_01
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C
F
F
2
D
3
2
F
ABOVE DEAD CENTER
TYPICAL ON THE EXTENDED
DRIFT PIN
4 6
F_CM_523219_1_0220102_01_01
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TASK 52-32-19-800-805-A01
Adjustment of the Interlock Mechanism
1. General
A. When there is no torque value specified, use a standard torque value.
-
3. Procedure
Subtask 52-32-19-820-005-A01
A. Adjustment of the Interlock Mechanism
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7 Make sure that the clearance ’Z’ is between 1.0 and 1.4 mm (0.040 and 0.055
in).
8 Tighten the nut (3).
9 Safety the nut (3) with the locking plate (4).
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A
LATCHING
SHAFT ASSEMBLY
CLEARANCE "Z"
B
B
F_CM_523219_1_0230101_01_01
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TASK 52-32-19-800-806-A01
Adjustment of the Skin Offset of the Vent Door Assembly
1. General
A. When there is no torque value specified, use a standard torque value.
-
B. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-66
PMS 01-05-01
PMS 01-05-03
FIGURE 52-32-19-991-024-A FIGURE 52-32-19-991-024-A-Adjustment of the Vent Door Assembly
Referenced Information
TABLE 2
3. Procedure
Subtask 52-32-19-820-006-A01
A. Adjustment of the Skin Offset of the Vent Door Assembly
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(1) Adjust the skin offset of the vent door assembly (9) as follows:
(a) Make sure that the hand lever assembly is in the LOCKED position and in the recess
of the door structure.
(b) Measure the clearance ’A’ between the skin offset between the external contour of the
vent door assembly (9) and the door skin, see Detail B.
(c) Make sure that the clearance ’A’ is between 0.5 and 1.5 mm (0.020 and 0.059 in).
(d) If the skin offset is not correct, adjust the length of the adjustable rod (4) as follows:
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7 Make sure that the tab washers (7) are correctly installed on the actuator arms
(8).
8 Close the vent door assembly (9) as follows:
a Push the roller lever of the interlock mechanism to the outer side of the
door to release the latching shaft.
b Move the hand lever assembly down to the LOCKED position and push it
into the recess of the door structure.
9 Adjust the bolts (5) for the correct clearance ’B’, see Detail B.
10 Make sure that the clearance ’B’ is between 0.2 and 0.6 mm (0.008 and 0.023
in).
11 Tighten the nuts (6).
12 Safety the nuts (6) with the tab washers (7), see PMS 01-05-03.
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8
1
7
6 1
2
5
3
2 4
B
7
B
CLEARANCE "A" AND "B"
6 OF VENT DOOR STOP
AND SKIN OFFSET CHECK
5 CLEARANCE "B"
9
5
F_CM_523219_1_0240101_01_01
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TASK 52-32-19-800-807-A01
Adjustment of the Proximity Sensors 12MJ and 34WV
1. General
A. When there is no torque value specified, use a standard torque value.
-
3. Procedure
Subtask 52-32-19-820-007-A01
A. Adjustment of the Proximity Sensors 12MJ and 34WV
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7 If the adjusting screw (5) touches the stop cam (4), adjust the clearance ’B’
between the proximity sensor 12MJ and the target (3) to a maximum of 3.0 mm
(0.118 in).
(b) Adjust the proximity sensor 34WV (Detail A) installed near the hand lever assembly
(2) as follows:
1 Make sure that the hand lever assembly (2) is in the LOCKED position.
2 Measure the clearance ’A’ between the proximity sensor 34WV and the target
(1) installed on the hand lever assembly (2).
3 Make sure that the clearance ’A’ is between 1.6 and 2.0 mm (0.063 and 0.078
in).
4 If not, adjust the target (1) until you get the correct clearance.
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A
CLEARANCE "A"
A
B
2
PROXIMITY SENSOR
34WV
1
B
PROXIMITY
SENSOR 12MJ
CLEARANCE "B"
4
CLEARANCE "C"
F_CM_523219_1_0250101_01_01
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TASK 52-32-19-820-807-A01
General
1. How to use the Fits and Clearances Table (See TABLE 1)
A. A NOTE above the table gives the reference to the related CMM figure.
B. Column 1 gives the location number (LOC NO.) of the part.
C. Column 2 gives links to the IPL figure item numbers of the mating parts.
D. Column 3 gives the dimensions and the assembly clearances of the original manufacturer (MFR)
limits.
E. Column 4 gives the dimension limits and the maximum allowable clearance of the in-service
wear limits.
NOTE : Replace or repair the parts which are not in the limits (See DISASSEMBLY, REPAIR
TASK 52-32-19-300-801-A01, TASK 52-32-19-300-802-A01, TASK
52-32-19-300-803-A01 and ASSEMBLY).
2. Sample of Fits and Clearances
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TASK 52-32-19-820-808-A01
Fits and Clearances Table
1. Fits and Clearances Table
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B
A
SECTION
A−A
A2 A3
A1
SECTION
B−B
B2 B3 B4 B5 B6
B7 B8
B1
F_CM_523219_1_0260101_01_00
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C B
C
SECTION SECTION
C−C A1 A−A
C2 C2
A2
C1
SECTION
B2
B−B
C1
C2 C2 B1
F_CM_523219_1_0270101_01_00
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A B
A SECTION
A−A
B
A1 A2 A2
SECTION
B−B
B1 B2 B2
F_CM_523219_1_0280101_01_00
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A B SECTION
A−A
A2
A A2
C
B C
A1
SECTION
B1 B2 B−B B2 B1
B3
B4
SECTION
C−C
C3 C4
C4
C1
C2
F_CM_523219_1_0290101_01_00
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A D
C
A SECTION
C A−A
B
D
A1
A2
A2
D SECTION
B−B
B B2
SECTION
C−C B1
C2 B2
C1
C2
D1 D2 D2 SECTION D2 D2 D1
D−D
F_CM_523219_1_0300101_01_00
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A B
SECTION
A2 A1 A6
A−A A7 A4 A5
A3
SECTION
B1 B2 B3 B6
B−B B3 B7 B9 B10
B4 B5 B8
F_CM_523219_1_0310101_01_00
Interlock Mechanism
FIGURE-52-32-19-991-031-A01
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TASK 52-32-19-820-810-A01
Nonstandard Torque Value Table
1. Nonstandard Torque Value Table
IPL FIG - Item No. NAME TORQUE VALUE
m.daN lbf.ft
63A-040 Nut 0.20 TO 0.24 1.476 TO 1.770
93-320 Screw 2.0 14.751
Nonstandard Torque Value Table
TABLE 1
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TASK 52-32-19-940-809-A01
Special Tools, Fixtures and Equipment
1. Special Tools, Fixtures and Equipment
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THREAD
SECTION M8x1 DIA. X
A−A A
DIA. Y
AF 6.0
(0.236) A 3.0
(0.12)
40.0
15.0
(1.57)
(0.59)
25.0
(0.98)
65.0
(2.56)
110.0
(4.33)
NUT 1 NUT 2
THREAD THREAD
M8x1 M8x1
AF 17.0 AF 17.0
(0.67) (0.67)
5.0
15.0
(0.20)
(0.60)
15.0 DIA. Z
(0.60)
NOTE: DIMENSIONS IN MILLIMETERS (INCHES)
F_CM_523219_1_0320101_01_00
Tool Set for the Replacement of the Bushes of the Hinge Assemblies
FIGURE-52-32-19-991-032-A01
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TASK 52-32-19-550-801-A01
Storage after Assembly
1. General
A. See Material Storage Data (MSD).
The MSD document is a chargeable service to support customers with inventory planning, with
specific focus on shelf life data, hazard information and other related general storage data. A
copy is provided, free of charge for the customer during the material readiness process. It is
available on CD-ROM from Airbus, or can be downloaded from the Airbus Spares Portal via
direct access of Single Sign On (SSO) in Airbus World.
2. Procedure
Subtask 52-32-19-620-001-A01
A. Material Storage Data
(1) Not applicable.
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INTRODUCTION
TASK 52-32-19-872-801-A01
Introduction Illustrated Parts List (IPL)
1. General
A. The procedure recommended for finding a part number, or details of a part are in paragraph 2
of this introduction.
B. The IPL contains:
- illustrations that show an exploded view of the parts,
- the related detailed Parts Lists.
C. The IPL is used to identify, to get, keep and issue replacement aircraft parts and units.
D. AIRBUS S.A.S. has no responsibility for parts and/or units deleted or revised as a result if
airline initiated modifications are included.
E. Part numbers shown in this document are written to Air Transport Association of America
(ATA) Specification ISPEC 2200.
F. Illustrations are applicable to more than one customer.
G. In the Detailed Parts List, each figure has its own page numbering system that starts at zero.
2. How to use the IPL
A. To find a Part Number (P/N) in a Figure or Illustration you can either:
- Enter the PN in the SEARCH tool within the AirN@v / Workshop. This will show you the
Figure or Figures where this appears. Click on your chosen Fig/Item number to go open the
Figure.
- Or refer to the Alph/Numeric Parts List and find the PN. In the Fig/Item column it will
show you all the figures where this PN exists, and the Item number. Click one of these to
open the Figure.
3. Plan of the IPL
A. Indenture System of the Detailed Parts List
(1) The indenture system shows how parts and assemblies relate to their next higher
assemblies (NHA) as follows:
1234567
Assembly
Attaching parts for assembly
.Detail parts for assembly
.Sub-assembly
..Detailed parts for sub-assembly
..Sub-sub-assembly
IPL INTRO
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C. Suffixes
SUFFIXES DEFINITION REMARKS
00 and 40 to 49 Production Part to drawing
The same as the Production Part.
01 to 39 Production Part not to drawing
50 Spare Part to drawing Spare part is not the same as the
51 to 59 Spare Part not to drawing Production Part
60 to 89 Spare Part not to drawing and not Number for Product Support
storable Breakout, but not for Production
99 Spare Part to drawing and not
storable
90 to 94 Specific Part for Repair Kits
IPL INTRO
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E. Other Notes
(1) ORDER OVRLGTH MPN XXXXXXXXXX
- Identifies a part number with more than fifteen characters that cannot fit in the part
number column.
(2) SB XX-XXX
- Identifies the Service Bulletin (SB) which adds to or changes the Detailed Parts List.
When the SB number shown in the name column is related to an AIRWORTHINESS
DIRECTIVE (AD), the letters AD and its number are shown in parenthesis. Also they
will follow the SB number, for example: PRE SB XX XXX (AD XXXX), POST SB XX
XXX (AD XXXX), ADDED by SB XX XXX (AD XXXX), DELETED BY SB XX XXX
(AD XXX), etc.
(3) SEL FROM
- Identifies a group of alternative parts from which you can take the necessary ones.
(4) OVERSIZE/UNDERSIZE
- Identifies a part as oversize or undersize.
(5) OPT TO
- Identifies an optional part that is fully interchangeable with the initial part.
(6) ALT FROM PN XXXXXXXXXX
- Identifies an alternate part number (this is a part that is fully interchangeable with the
initial part after it has had a change(s)).
(7) BUY PN XXXXXXXXXX
- Identifies the replacement part for the part in the part number column.
(8) LM = LOCAL MANUFACTURE
- Identifies the part number of the basic material (e.g. for seals, hinge strips, extrusion
etc...) from which the part in the part number column is manufactured.
- Identifies the unit of measurement followed by the dimensions or quantity.
(9) SEE CMM OR ACMM
- Refer to the Component Maintenance Manual or Abbreviated Component Maintenance
Manual for the part listed in the Detailed Parts List.
(10) MADE FROM JXXXX, MADE BY VXXXXX, MM XXX
- Identifies a part that is made from bulk material e.g. seals extrusions etc. and, if
necessary, the unit of measurement and quantity.
(11) USED ON MPN
- Identifies the NHA for a part in the part number column. This is used when the NHA
is not clear from the Usage Code (almost the same assemblies with details that are not
the same but have a single breakdown).
IPL INTRO
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NOTE : Suppliers who manufacture parts for which AIRBUS S.A.S. has an exclusive
sale right are not given a vendor code.
- AIRBUS standard parts (Prefix DAN, NSA etc...) are given the supplier code of
the seller of the parts. If there is more than one seller, a dummy supplier code
VT0000 is assigned to the related P/N. In this case, the additional cross-
reference table gives, for each P/N the various supplier codes and their own P/N
if applicable.
NOTE : All relevant Supplier Codes are shown in the ’Vendors Name and Code
List’, which is a part of the IPL INTRO.
IPL INTRO
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VENDOR LIST
IPL INTRO
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IPL INTRO
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60
30
A
40
50
10
50 40
70
A
20
80
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B 230
200
C 230
10 210
20 A 220
C
C
80
D
C C
90 120
C C
100
C
110
70
140
C
E
190 F C
F
160
F B
130 180
60
F
40
50
170
30
C D E F
TYPICAL TYPICAL TYPICAL
F_PL_523219_30_0_01_01
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190
B 220
220
10 C 200
20 A 210
C
C
D
80
C C
90 120
C C
100
70 C
110
140
C
E
C
180 F
F 150
F B
60 130 170
40 F
50
160
30
C D E F
TYPICAL TYPICAL TYPICAL
F_PL_523219_31_0_01_00
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130
A B
350
N
360
A M
L
E
A
140 L 310
C 440
B L G
10
C J
Q
410
P J
R Q D 430
Q R J
420
390
J D E 20 D
D
370 150 E
400 J 50 D
J 180 E
380
D
J 40 D
J 170 E
J D
H D 30
K E 160
F D
270
280 290
F TO N 260 F H TON
P 60 F 2 210 220 2
90 G
H 100 H
110 JK
310
320
190 L
230 M
300
310
240 N 250 F H TON
80 1
NOTE:
310 120 K
330 70 1 1 VALID FOR VIEW R
310
340 200 2 2 VALID FOR VIEW B
F_PL_523219_33_0_01_00
COVER INSTL-ACCESS
Figure 33 / FIGURE-52-32-19-950-833-01
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20 A
10
30
A B
A A
C
40
90 70
130 170
120
140 100
120
160
110 130
70
120 80
180
100
120 60 130
90
80
70 150
50
40
40
B C
F_PL_523219_36_0_01_01
STRUCTURE-CARGO DOOR
Figure 36 / FIGURE-52-32-19-950-836-01
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20 A
10
30
A B
A A
C
40
90 70
130 170
120
140 100
120
190
110 130
70
120 80
200
100
120 60 130
90
80
70
150
50
40
40
B C
F_PL_523219_36_A_01_00
STRUCTURE-CARGO DOOR
Figure 36A / FIGURE-52-32-19-950-836-A01
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20 A
10
30
A B
A A
40 130 220
90 70
170
125
140
210
130 190
70
110
125
200
130
60
90
70
150
50
40
40
B C
F_PL_523219_36_B_01_00
STRUCTURE-CARGO DOOR
Figure 36B / FIGURE-52-32-19-950-836-B01
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20
30
10
40
50
F_PL_523219_42_0_01_00
MECHANISM-CARGO DOOR
Figure 42 / FIGURE-52-32-19-950-842-01
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120
30 130
60
A 70 110
120
610
20 80 60
140 50 70
250 80
40
150
A
80
260 50
360 80
230 60
510 70
90
260 280 520 530
370 530 60
410 100
420 70
430 110
400 220
280 570 200
240 580
380 210
230 170
390 180
190
110 590
440 120
390 540
550 600 160
560
110
220 450
490
480
460
170 200
180 210
190
120 200
500 210
470
270
10
170
180
110 190
220
F_PL_523219_45_0_01_00
MECHANISM-HANDLE
Figure 45 / FIGURE-52-32-19-950-845-01
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20 190 190
20
150
180
50
60
150 70
180
30 80
70
40
50 40
60
70
150
80 120 110
70
10
120 170
90
160 120
210
120
130
210
140
210
150
130
210 210
200
100
F_PL_523219_48_0_01_00
LEVER ASSY-HAND
Figure 48 / FIGURE-52-32-19-950-848-01
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40
B
C
A
C A TO E
D 160 CE
E 170
180
10
190 ABD
270
280
290 140 CE
260 150
ACDE 90
140 ABD 100 B
150 110 ACDE 50
200 CE 20 ABE 60 ACDE
50 30 CD 70
60
70
B
80 ACDE
F_PL_523219_50_0_01_00
MECHANISM-LATCHING
Figure 50 / FIGURE-52-32-19-950-850-01
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A
A
40
100
110
40
100
110 120
80 120
50
100
60 110
80
120
120
70
90
90 100
100 110 120
110
40 120
100
100 110
110 120 90
40 120
20
120 100
110
30
40 120 10
80
120
40 120
F_PL_523219_51_0_01_00
SHAFT INSTL-LOCKING
Figure 51 / FIGURE-52-32-19-950-851-01
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A
190
200
B 270
230
240
250
190
200
A
210
260 190
200
310
340
280 210
180
220 320
230 180
330
170 80
290
300
B
70
140
10
160 20
150
30
40
130
90
120
80
110 100
70
60
50 80
70
F_PL_523219_53_0_01_00
MECHANISM-INTERLOCK
Figure 53 / FIGURE-52-32-19-950-853-01
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A 290
360
230
240
450 250
440
370
460 195
260
205
370
280 430
350
270
410
390
220
230 380
185
A
F_PL_523219_53_A_01_00
MECHANISM-INTERLOCK
Figure 53A / FIGURE-52-32-19-950-853-A01
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A
100
A
40
120
130
70
130 120
80 100
130
120
130
120
90
100
100
40 100
40
120 100
130
120
130
100
100 100
120 40
130
120
120 130
130
60 10
130
100 20
120
120 110
100 130
30
40
120
120 130
130
100
100 100
100
120
120
130 130
120 130
50
F_PL_523219_54_0_01_00
SHAFT INSTL-LATCHING
Figure 54 / FIGURE-52-32-19-950-854-01
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A 210
220
230
B 240
250
80
450 20
50
30 190 70 60
260 200 40
390 540 100
90
C
450 260
40 120
B D A
10
110 90
100
60
50
70
160
320 170
340 180 80
210 370
230 330
240
220 D 360
140
150 210
250 210 130
270 220
220
B 550
380
290 230
310 280 240
370 300 250 560
360 550
230 350
350 230 240
240 250
430 250
400
210 400
200 220
410 200
420 410 430
420
C
230 210
440 240 210 220
250 220 370 440
370
360 360
230
500 240
480 490 250
380
350
460 350
530 520
470 510
F_PL_523219_57_0_01_00
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A
100 40
90 50
110
210 130
220 190
120
60 30 10
160 70
80 20
170
230
140
150 30
215
430 220
180 200 450
210 40
410 460 50
420 260
440
270 360
400
280 370 380
380 460
60
70
80 60
70
250 80
240
350
390
270 320
290 330
300
340
310
A
F_PL_523219_58_0_01_01
ROD INSTL
Figure 58 / FIGURE-52-32-19-950-858-01
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A
100 40
90 50
110
130
470 190
120
60 30 10
160 70
80 20
230 170
140
150 30
215
430 225 450
180 200
213 40
410 460 50
420
260 440
270 360
400
280 370 380
380 460
60
70
80 60
70
250 80
240
350
390
270
290 320
300 330
310
340 A
F_PL_523219_58_A_01_00
ROD INSTL
Figure 58A / FIGURE-52-32-19-950-858-A01
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180
160 190
170
110
220
190 230 100
140
60
120
130
120
150
140 50
250 200 60
240
70
70 80 130
210 90
220
70 50
80
260 90
30
40 20
10
F_PL_523219_60_0_01_01
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180
160 190
170
220
190 230
130 70
80
60 90
140 70
80
90
150
130 50
250 200 60
120 120
240
70 140
210
220 110 50
260
100
30
40 20
10
F_PL_523219_61_0_01_00
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10
A
A
220
160
60
190 70
170 180
120
130
100
70
110 80
90
200
190 70
40
150 170 200 80
40 90
140 160
180
120
70 130
80
90
210
B 120
130
70
80
90
20
30
40
50
F_PL_523219_63_0_01_00
MECHANISM-VENT DOOR
Figure 63 / FIGURE-52-32-19-950-863-01
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B
220
160
A
190 170 180
60
120 70
130 100
70
80
110 90
70
200 80
190 90
140 150 40
170 200 40
160
180
120
130
70 210
80
90 70
80
120 90
130
35 20
40 35
35 50 A
40
10
50
35 20
40 20 35
35
35
40 50
50
20
35
B
F_PL_523219_63_A_01_00
MECHANISM-VENT DOOR
Figure 63A / FIGURE-52-32-19-950-863-A01
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A
310
20
270
320
300
290
110
130 100
120
40
340 50
350
90
380 40
280
80
290 70
60
90
140
80
150
30
390
40
280 240
330
350 350 260 230
360 360 160 250
370 370 30
410 170
420
220
400
350
410 190
10 420
390 180
40
280
200 220
340 40
210 350 50
F_PL_523219_66_0_01_00
DOOR INSTL-VENT
Figure 66 / FIGURE-52-32-19-950-866-01
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A
A
10
20
40
50
70 20
30
60
80
80
90
130
110
120
100
F_PL_523219_72_0_01_00
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L A B
140
360
A K 100
170 130
110
B C E
H TO
D 210 F 90
120
J
H L
G C 10 20 380 D
440 D D 390
400
E 250
30 220 D
330 CE
K 130
160 230 D D 410
460
100 320 C
150
180
450 D
60
70 260 E
F G
290 260
J 300
100 270
470 80
370 100
430 H
110 280
320 G
350
260 F
130
F_PL_523219_78_0_01_00
EQUIPMENT-ELECTRICAL,CARGO DOOR
Figure 78 / FIGURE-52-32-19-950-878-01
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20
40
30
20
10
F_PL_523219_81_0_01_00
BLOCK-TERMINAL
Figure 81 / FIGURE-52-32-19-950-881-01
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B
A 20
C A
30
C
30
40
50
10
B
20
10
40
50 40
50 60
60
40
70
20
40
50
F_PL_523219_83_0_01_00
SENSOR-DOOR
Figure 83 / FIGURE-52-32-19-950-883-01
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130
140
210
220
A
130 160
140
C
B 120
170
130
140
120 180
E 140
D D
30 60 130
210 140
280 220
300 50 90
80 100
330 100
340 290
320 70
120 130
140 150
130 120 140
140 140
370
380 120 40
140
10
140
230
360
370 210 200
380 220
130 210
210 140 220
380
F_PL_523219_85_0_01_00
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310 270
140
D A 120 280
340
A 460 130 300
280
B
360
C
240 310
D
250
220 260
230 170 350 330
240 250
150 260
250
260
160 250
260
B
270
10 320 240
290
20
220
230
220
230
C
350
280
200 250
210 260
180 300
250
280 260
190
220
230
320 210
220
230 270
290
250
260
250 200
260
250 240
260
250
260
220
230
F_PL_523219_93_0_01_00
HINGE INSTL
Figure 93 / FIGURE-52-32-19-950-893-01
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190 220
170
150
A
160
A 260
280
B
C 290
200 220
210
200
210
230
240
230
240
200
210
220
C
B
120
200 270
210 140 130 260 280
260
180
270
10 180
20
270
250
230
240
230
240
F_PL_523219_94_0_01_00
HINGE INSTL
Figure 94 / FIGURE-52-32-19-950-894-01
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G A
A F
90
E
70 B B TO D 40 B
160 C 140 C 130 C
240 D 210 D
D
C
B B
80 B 60
230 D
20 B
150 C 110 C
190 D
30 B
170
120 C
50 B 40 B 200 D
220 D 130 C
170
210 D 20 B
110C
190D
280
F E
260
F_PL_523219_95_0_01_00
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H B 320
A
B
A G
J 300
C TO E
E 50 C
D 290 E
C 260 E
40 C
120 D
C 250 E
J 210 70
20 C
150 D
280 E 100 D
140 D 230 E
200
60 C
170 270 E
190 30 C
110 D
240 E
130 D 40 C
120 D 20 C
H 250 E
100 D F
370
G 230 E
340
80
80
350
F_PL_523219_96_0_01_00
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