@airbus: Component Maintenance Manual With Illustrated Part List

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@AIRBUS

AIRBUS S.A.S.
Customer Services
Technical Data Support and Services
31707 Blagnac Cedex
FRANCE

FAPE3

COMPONENT MAINTENANCE MANUAL


WITH
ILLUSTRATED PART LIST

AFT CARGO COMPARTMENT DOOR

PN : D5237236000000
D5237236000200
D5237236000400
D5237236000600
D5237236000800
D5237236001000
D5237236001200
D5237236001400

Issue: May 01/05 52-32-19 Rev: Jul 01/17


@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237236000000

HIGHLIGHTS

Revision No. 7 - Jul 01/17

LOCATIONS CHG DESCRIPTIONS OF CHANGE


CODE

HIGHLIGHTS
Page 1
52-32-19 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237236000000

LIST OF EFFECTIVE CONTENT

Revision No. 7 - Jul 01/17

CONTENT CHG LAST REVISION


CODE DATE
INTRODUCTION
TASK 52-32-19-871-801-A01 Jul 01/17

DESCRIPTION AND OPERATION


TASK 52-32-19-870-802-A01 Jul 01/17
TASK 52-32-19-870-803-A01 Jul 01/17
FIGURE 52-32-19-991-001-A01 Jul 01/17
FIGURE 52-32-19-991-002-A01 Jul 01/17
FIGURE 52-32-19-991-003-A01 Jul 01/17
TASK 52-32-19-870-804-A01 Jul 01/17
FIGURE 52-32-19-991-004-A01 Jul 01/17
FIGURE 52-32-19-991-005-A01 Jul 01/17
TASK 52-32-19-870-805-A01 Jul 01/17
FIGURE 52-32-19-991-006-A01 Jul 01/17

TESTING AND FAULT ISOLATION


TASK 52-32-19-700-801-A01 Jul 01/17
Subtask 52-32-19-700-001-A01 Jul 01/17
TASK 52-32-19-700-802-A01 Jul 01/17
Subtask 52-32-19-700-002-A01 Jul 01/17
TASK 52-32-19-810-801-A01 Jul 01/17
Subtask 52-32-19-810-001-A01 Jul 01/17
TASK 52-32-19-700-803-A01 Jul 01/17
Subtask 52-32-19-700-003-A01 Jul 01/17
FIGURE 52-32-19-991-007-A01 Jul 01/17

SCHEMATIC AND WIRING DIAGRAMS


TASK 52-32-19-878-806-A01 Jul 01/17

L.E.C.
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CONTENT CHG LAST REVISION


CODE DATE
FIGURE 52-32-19-991-008-A01 Jul 01/17

DISASSEMBLY
TASK 52-32-19-000-801-A01 Jul 01/17
Subtask 52-32-19-010-001-A01 Jul 01/17
TASK 52-32-19-000-801-B01 Jul 01/17
Subtask 52-32-19-010-013-A01 Jul 01/17
TASK 52-32-19-000-802-A01 Jul 01/17
Subtask 52-32-19-010-002-A01 Jul 01/17
TASK 52-32-19-000-803-A01 Jul 01/17
Subtask 52-32-19-000-001-A01 Jul 01/17
TASK 52-32-19-000-804-A01 Jul 01/17
Subtask 52-32-19-010-003-A01 Jul 01/17
TASK 52-32-19-000-804-B01 Jul 01/17
Subtask 52-32-19-010-009-A01 Jul 01/17
TASK 52-32-19-000-804-C01 Jul 01/17
Subtask 52-32-19-010-010-A01 Jul 01/17
TASK 52-32-19-000-805-A01 Jul 01/17
Subtask 52-32-19-010-004-A01 Jul 01/17
TASK 52-32-19-000-806-A01 Jul 01/17
Subtask 52-32-19-040-001-A01 Jul 01/17
TASK 52-32-19-000-807-A01 Jul 01/17
Subtask 52-32-19-010-005-A01 Jul 01/17
TASK 52-32-19-000-808-A01 Jul 01/17
Subtask 52-32-19-040-002-A01 Jul 01/17
TASK 52-32-19-000-809-A01 Jul 01/17
Subtask 52-32-19-000-002-A01 Jul 01/17
TASK 52-32-19-000-810-A01 Jul 01/17
Subtask 52-32-19-000-003-A01 Jul 01/17

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COMPONENT MAINTENANCE MANUAL
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CONTENT CHG LAST REVISION


CODE DATE
TASK 52-32-19-000-810-B01 Jul 01/17
Subtask 52-32-19-000-008-A01 Jul 01/17
TASK 52-32-19-000-811-A01 Jul 01/17
Subtask 52-32-19-000-004-A01 Jul 01/17
TASK 52-32-19-000-812-A01 Jul 01/17
Subtask 52-32-19-000-005-A01 Jul 01/17
TASK 52-32-19-000-812-B01 Jul 01/17
Subtask 52-32-19-000-009-A01 Jul 01/17
TASK 52-32-19-000-812-C01 Jul 01/17
Subtask 52-32-19-000-010-A01 Jul 01/17
TASK 52-32-19-000-813-A01 Jul 01/17
Subtask 52-32-19-000-012-A01 Jul 01/17
TASK 52-32-19-000-813-B01 Jul 01/17
Subtask 52-32-19-000-011-A01 Jul 01/17
TASK 52-32-19-000-814-A01 Jul 01/17
Subtask 52-32-19-000-006-A01 Jul 01/17
TASK 52-32-19-000-815-A01 Jul 01/17
Subtask 52-32-19-000-007-A01 Jul 01/17
TASK 52-32-19-000-816-A01 Jul 01/17
Subtask 52-32-19-010-007-A01 Jul 01/17
TASK 52-32-19-000-816-B01 Jul 01/17
Subtask 52-32-19-010-011-A01 Jul 01/17
TASK 52-32-19-000-817-A01 Jul 01/17
Subtask 52-32-19-010-008-A01 Jul 01/17
Subtask 52-32-19-010-012-A01 Jul 01/17

CLEANING
TASK 52-32-19-100-801-A01 Jul 01/17
Subtask 52-32-19-100-001-A01 Jul 01/17

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COMPONENT MAINTENANCE MANUAL
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CONTENT CHG LAST REVISION


CODE DATE
TASK 52-32-19-100-802-A01 Jul 01/17
Subtask 52-32-19-100-002-A01 Jul 01/17
TASK 52-32-19-100-803-A01 Jul 01/17
Subtask 52-32-19-100-003-A01 Jul 01/17
TASK 52-32-19-100-804-A01 Jul 01/17
Subtask 52-32-19-100-004-A01 Jul 01/17

INSPECTION/CHECK
TASK 52-32-19-210-801-A01 Jul 01/17
Subtask 52-32-19-210-001-A01 Jul 01/17
FIGURE 52-32-19-991-009-A01 Jul 01/17
TASK 52-32-19-210-802-A01 Jul 01/17
Subtask 52-32-19-210-002-A01 Jul 01/17
TASK 52-32-19-210-803-A01 Jul 01/17
Subtask 52-32-19-210-003-A01 Jul 01/17
TASK 52-32-19-210-804-A01 Jul 01/17
Subtask 52-32-19-210-004-A01 Jul 01/17
TASK 52-32-19-210-805-A01 Jul 01/17
Subtask 52-32-19-210-005-A01 Jul 01/17
FIGURE 52-32-19-991-010-A01 Jul 01/17
TASK 52-32-19-210-806-A01 Jul 01/17
Subtask 52-32-19-210-006-A01 Jul 01/17
TASK 52-32-19-210-807-A01 Jul 01/17
Subtask 52-32-19-210-007-A01 Jul 01/17
TASK 52-32-19-210-808-A01 Jul 01/17
Subtask 52-32-19-210-008-A01 Jul 01/17
FIGURE 52-32-19-991-011-A01 Jul 01/17
TASK 52-32-19-210-809-A01 Jul 01/17
Subtask 52-32-19-210-009-A01 Jul 01/17

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COMPONENT MAINTENANCE MANUAL
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CONTENT CHG LAST REVISION


CODE DATE
TASK 52-32-19-210-810-A01 Jul 01/17
Subtask 52-32-19-210-010-A01 Jul 01/17
FIGURE 52-32-19-991-012-A01 Jul 01/17

REPAIR
TASK 52-32-19-300-801-A01 Jul 01/17
Subtask 52-32-19-300-001-A01 Jul 01/17
FIGURE 52-32-19-991-013-A01 Jul 01/17
TASK 52-32-19-300-802-A01 Jul 01/17
Subtask 52-32-19-300-002-A01 Jul 01/17
FIGURE 52-32-19-991-014-A01 Jul 01/17
FIGURE 52-32-19-991-015-A01 Jul 01/17
FIGURE 52-32-19-991-016-A01 Jul 01/17
FIGURE 52-32-19-991-017-A01 Jul 01/17
TASK 52-32-19-300-803-A01 Jul 01/17
Subtask 52-32-19-300-003-A01 Jul 01/17

ASSEMBLY
TASK 52-32-19-400-801-A01 Jul 01/17
Subtask 52-32-19-410-001-A01 Jul 01/17
TASK 52-32-19-400-801-B01 Jul 01/17
Subtask 52-32-19-410-045-A01 Jul 01/17
TASK 52-32-19-400-802-A01 Jul 01/17
Subtask 52-32-19-410-004-A01 Jul 01/17
TASK 52-32-19-400-803-A01 Jul 01/17
Subtask 52-32-19-440-001-A01 Jul 01/17
TASK 52-32-19-400-804-A01 Jul 01/17
Subtask 52-32-19-410-011-A01 Jul 01/17
TASK 52-32-19-400-804-B01 Jul 01/17
Subtask 52-32-19-410-040-A01 Jul 01/17

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CONTENT CHG LAST REVISION


CODE DATE
TASK 52-32-19-400-804-C01 Jul 01/17
Subtask 52-32-19-410-041-A01 Jul 01/17
TASK 52-32-19-410-801-A01 Jul 01/17
Subtask 52-32-19-410-014-A01 Jul 01/17
TASK 52-32-19-400-805-A01 Jul 01/17
Subtask 52-32-19-440-003-A01 Jul 01/17
TASK 52-32-19-400-806-A01 Jul 01/17
Subtask 52-32-19-400-002-A01 Jul 01/17
TASK 52-32-19-400-807-A01 Jul 01/17
Subtask 52-32-19-440-004-A01 Jul 01/17
TASK 52-32-19-400-808-A01 Jul 01/17
Subtask 52-32-19-410-021-A01 Jul 01/17
TASK 52-32-19-400-809-A01 Jul 01/17
Subtask 52-32-19-410-022-A01 Jul 01/17
TASK 52-32-19-400-809-B01 Jul 01/17
Subtask 52-32-19-400-004-A01 Jul 01/17
TASK 52-32-19-400-810-A01 Jul 01/17
Subtask 52-32-19-410-024-A01 Jul 01/17
TASK 52-32-19-400-811-A01 Jul 01/17
Subtask 52-32-19-400-006-A01 Jul 01/17
TASK 52-32-19-400-811-B01 Jul 01/17
Subtask 52-32-19-400-005-A01 Jul 01/17
TASK 52-32-19-400-811-C01 Jul 01/17
Subtask 52-32-19-400-007-A01 Jul 01/17
TASK 52-32-19-400-812-A01 Jul 01/17
Subtask 52-32-19-400-010-A01 Jul 01/17
TASK 52-32-19-400-813-A01 Jul 01/17
Subtask 52-32-19-400-008-A01 Jul 01/17
TASK 52-32-19-400-813-B01 Jul 01/17

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CONTENT CHG LAST REVISION


CODE DATE
Subtask 52-32-19-400-009-A01 Jul 01/17
TASK 52-32-19-400-814-A01 Jul 01/17
Subtask 52-32-19-410-037-A01 Jul 01/17
TASK 52-32-19-400-815-A01 Jul 01/17
Subtask 52-32-19-410-042-A01 Jul 01/17
TASK 52-32-19-400-815-B01 Jul 01/17
Subtask 52-32-19-410-043-A01 Jul 01/17
TASK 52-32-19-400-816-A01 Jul 01/17
Subtask 52-32-19-410-044-A01 Jul 01/17
Subtask 52-32-19-410-039-A01 Jul 01/17
TASK 52-32-19-800-801-A01 Jul 01/17
Subtask 52-32-19-820-001-A01 Jul 01/17
Subtask 52-32-19-820-008-A01 Jul 01/17
Subtask 52-32-19-820-009-A01 Jul 01/17
FIGURE 52-32-19-991-018-A01 Jul 01/17
FIGURE 52-32-19-991-019-A01 Jul 01/17
TASK 52-32-19-800-802-A01 Jul 01/17
Subtask 52-32-19-820-002-A01 Jul 01/17
FIGURE 52-32-19-991-020-A01 Jul 01/17
TASK 52-32-19-800-803-A01 Jul 01/17
Subtask 52-32-19-820-003-A01 Jul 01/17
FIGURE 52-32-19-991-021-A01 Jul 01/17
TASK 52-32-19-800-804-A01 Jul 01/17
Subtask 52-32-19-820-004-A01 Jul 01/17
FIGURE 52-32-19-991-022-A01 Jul 01/17
TASK 52-32-19-800-805-A01 Jul 01/17
Subtask 52-32-19-820-005-A01 Jul 01/17
FIGURE 52-32-19-991-023-A01 Jul 01/17
TASK 52-32-19-800-806-A01 Jul 01/17

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CONTENT CHG LAST REVISION


CODE DATE
Subtask 52-32-19-820-006-A01 Jul 01/17
FIGURE 52-32-19-991-024-A01 Jul 01/17
TASK 52-32-19-800-807-A01 Jul 01/17
Subtask 52-32-19-820-007-A01 Jul 01/17
FIGURE 52-32-19-991-025-A01 Jul 01/17

FITS AND CLEARANCES


TASK 52-32-19-820-807-A01 Jul 01/17
TASK 52-32-19-820-808-A01 Jul 01/17
FIGURE 52-32-19-991-026-A01 Jul 01/17
FIGURE 52-32-19-991-027-A01 Jul 01/17
FIGURE 52-32-19-991-028-A01 Jul 01/17
FIGURE 52-32-19-991-029-A01 Jul 01/17
FIGURE 52-32-19-991-030-A01 Jul 01/17
FIGURE 52-32-19-991-031-A01 Jul 01/17
TASK 52-32-19-820-810-A01 Jul 01/17

SPECIAL TOOLS,FIXTURES,EQUIPMENT AND CONSUMABLES


TASK 52-32-19-940-809-A01 Jul 01/17
FIGURE 52-32-19-991-032-A01 Jul 01/17

STORAGE INCLUDING TRANSPORTATION


TASK 52-32-19-550-801-A01 Jul 01/17
Subtask 52-32-19-620-001-A01 Jul 01/17

ILLUSTRATED PARTS LIST


IPL Introduction
TASK 52-32-19-872-801-A01 Jul 01/17
VENDOR LIST Jul 01/17
Figure 01
FIGURE 52-32-19-991-801-001 Nov 01/08
Parts List Jul 01/17

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CONTENT CHG LAST REVISION


CODE DATE
Figure 30
FIGURE 52-32-19-991-830-001 Jul 01/17
Parts List Jul 01/17
Figure 31
FIGURE 52-32-19-991-831-001 Jul 01/17
Parts List Jul 01/17
Figure 33
FIGURE 52-32-19-991-833-001 Nov 01/08
Parts List Jul 01/17
Figure 36
FIGURE 52-32-19-991-836-001 Jul 01/17
Parts List Jul 01/17
Figure 36A
FIGURE 52-32-19-991-836-A01 Jul 01/17
Parts List Jul 01/17
Figure 36B
FIGURE 52-32-19-991-836-B01 Jul 01/17
Parts List Jul 01/17
Figure 42
FIGURE 52-32-19-991-842-001 Nov 01/08
Parts List Jul 01/17
Figure 45
FIGURE 52-32-19-991-845-001 Nov 01/08
Parts List Jul 01/17
Figure 48
FIGURE 52-32-19-991-848-001 Nov 01/08
Parts List Nov 01/08
Figure 50
FIGURE 52-32-19-991-850-001 Nov 01/08

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CONTENT CHG LAST REVISION


CODE DATE
Parts List Jul 01/17
Figure 51
FIGURE 52-32-19-991-851-001 Nov 01/08
Parts List Jul 01/17
Figure 53
FIGURE 52-32-19-991-853-001 Nov 01/08
Parts List Jul 01/17
Figure 53A
FIGURE 52-32-19-991-853-A01 Jul 01/17
Parts List Jul 01/17
Figure 54
FIGURE 52-32-19-991-854-001 Nov 01/08
Parts List Jul 01/17
Figure 57
FIGURE 52-32-19-991-857-001 Nov 01/08
Parts List Jul 01/17
Figure 58
FIGURE 52-32-19-991-858-001 Jul 01/17
Parts List Jul 01/17
Figure 58A
FIGURE 52-32-19-991-858-A01 Jul 01/17
Parts List Jul 01/17
Figure 60
FIGURE 52-32-19-991-860-001 Jul 01/17
Parts List Jul 01/17
Figure 61
FIGURE 52-32-19-991-861-001 Jul 01/17
Parts List Jul 01/17
Figure 63

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CONTENT CHG LAST REVISION


CODE DATE
FIGURE 52-32-19-991-863-001 Nov 01/08
Parts List Jul 01/17
Figure 63A
FIGURE 52-32-19-991-863-A01 Jul 01/17
Parts List Jul 01/17
Figure 66
FIGURE 52-32-19-991-866-001 Nov 01/08
Parts List Nov 01/08
Figure 72
FIGURE 52-32-19-991-872-001 Nov 01/08
Parts List Nov 01/08
Figure 78
FIGURE 52-32-19-991-878-001 Nov 01/08
Parts List Nov 01/08
Figure 81
FIGURE 52-32-19-991-881-001 Nov 01/08
Parts List Nov 01/08
Figure 83
FIGURE 52-32-19-991-883-001 Nov 01/08
Parts List Nov 01/08
Figure 85
FIGURE 52-32-19-991-885-001 Nov 01/08
Parts List Nov 01/08
Figure 93
FIGURE 52-32-19-991-893-001 Nov 01/08
Parts List Nov 01/08
Figure 94
FIGURE 52-32-19-991-894-001 Nov 01/08
Parts List Nov 01/08

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CONTENT CHG LAST REVISION


CODE DATE
Figure 95
FIGURE 52-32-19-991-895-001 Nov 01/08
Parts List Nov 01/08
Figure 96
FIGURE 52-32-19-991-896-001 Nov 01/08
Parts List Nov 01/08

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TABLE OF CONTENTS

INTRODUCTION
52-32-19-871-801-A01 Introduction

DESCRIPTION AND OPERATION


52-32-19-870-802-A01 General
52-32-19-870-803-A01 Description
52-32-19-870-804-A01 Operation
52-32-19-870-805-A01 Electrical Equipment Installation

TESTING AND FAULT ISOLATION


52-32-19-700-801-A01 Test of the Proximity Sensors 34WV and 12MJ
52-32-19-700-802-A01 Test of the Electrical Circuit
52-32-19-810-801-A01 Fault Isolation
52-32-19-700-803-A01 Test of the Electrical Resistance

SCHEMATIC AND WIRING DIAGRAMS


52-32-19-878-806-A01 Schematics and Wiring Diagrams

DISASSEMBLY
52-32-19-000-801-A01 Removal of the Identification Plate, the Insulation and the Door
Seal
52-32-19-000-801-B01 Removal of the Identification Plate, the Insulation and the Door
Seal
52-32-19-000-802-A01 Removal of the Door Fairing
52-32-19-000-803-A01 Removal and Disassembly of the Access Panels
52-32-19-000-804-A01 Removal of the X-Stops, the Plugs and the Protective Plugs
52-32-19-000-804-B01 Removal of the X-Stops, the Plugs and the Protective Plugs
52-32-19-000-804-C01 Removal of the X-Stops, the Plugs and the Protective Plugs
52-32-19-000-805-A01 Removal of the Door Handle Mechanism
52-32-19-000-806-A01 Disassembly of the Hand Lever Assembly
52-32-19-000-807-A01 Removal of the Latching Mechanism Assemblies
52-32-19-000-808-A01 Disassembly of the Latching Mechanism Assemblies
52-32-19-000-809-A01 Removal of the Latching Shaft Assembly
52-32-19-000-810-A01 Removal and Disassembly of the Interlock Mechanism
52-32-19-000-810-B01 Removal and Disassembly of the Interlock Mechanism
52-32-19-000-811-A01 Removal of the Locking Shaft Assembly
52-32-19-000-812-A01 Removal and Disassembly of the Rods and Drift Pins Installation

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52-32-19-000-812-B01 Removal and Disassembly of the Rods and Drift Pins Installation
52-32-19-000-812-C01 Removal and Disassembly of the Rods and Drift Pins Installation
52-32-19-000-813-A01 Removal and Disassembly of the Vent Door Mechanism
52-32-19-000-813-B01 Removal and Disassembly of the Vent Door Mechanism
52-32-19-000-814-A01 Removal and Disassembly of the Vent Door Assembly
52-32-19-000-815-A01 Removal and Disassembly of the Door Drainage
52-32-19-000-816-A01 Removal of the Door Sensors
52-32-19-000-816-B01 Removal of the Door Sensors
52-32-19-000-817-A01 Removal of the Hinges

CLEANING
52-32-19-100-801-A01 Clean the Painted Component Parts
52-32-19-100-802-A01 Clean the Component Parts that are Not Painted
52-32-19-100-803-A01 Clean the Electrical Components
52-32-19-100-804-A01 Clean the Sight Glasses

INSPECTION/CHECK
52-32-19-210-801-A01 Door Structure
52-32-19-210-802-A01 Structure Components
52-32-19-210-803-A01 Door Seal and Vent Door Seal
52-32-19-210-804-A01 Door Mechanism
52-32-19-210-805-A01 Locking Mechanism
52-32-19-210-806-A01 Protective Treatment
52-32-19-210-807-A01 Electrical Equipment
52-32-19-210-808-A01 Springs
52-32-19-210-809-A01 Identification Plate
52-32-19-210-810-A01 Visual Examination

REPAIR
52-32-19-300-801-A01 Reworking or Machining
52-32-19-300-802-A01 Repair of the Door Seal
52-32-19-300-803-A01 Replacement of Parts

ASSEMBLY
52-32-19-400-801-A01 Installation of the Identification Plate, the Insulation and the Door
Seal
52-32-19-400-801-B01 Installation of the Identification Plate, the Insulation and the Door
Seal
52-32-19-400-802-A01 Installation of the Door Fairing

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52-32-19-400-803-A01 Assembly and Installation of the Access Panels


52-32-19-400-804-A01 Installation of the X-Stops, the Plugs and the Protective Plugs
52-32-19-400-804-B01 Installation of the X-Stops, the Plugs and the Protective Plugs
52-32-19-400-804-C01 Installation of the X-Stops, the Plugs and the Protective Plugs
52-32-19-410-801-A01 Installation of the Door Handle Mechanism
52-32-19-400-805-A01 Assembly of the Hand Lever Assembly
52-32-19-400-806-A01 Installation of the Latching Mechanism Assemblies
52-32-19-400-807-A01 Assembly of the Latching Mechanism Assemblies
52-32-19-400-808-A01 Installation of the Latching Shaft Assembly
52-32-19-400-809-A01 Assembly and Installation of the Interlock Mechanism
52-32-19-400-809-B01 Assembly and Installation of the Interlock Mechanism
52-32-19-400-810-A01 Installation of the Locking Shaft Assembly
52-32-19-400-811-A01 Assembly and Installation of the Rods and Drift Pins Installation
52-32-19-400-811-B01 Assembly and Installation of the Rods and Drift Pins Installation
52-32-19-400-811-C01 Assembly and Installation of the Rods and Drift Pins Installation
52-32-19-400-812-A01 Assembly and Installation of the Vent Door Assembly
52-32-19-400-813-A01 Assembly and Installation of the Vent Door Mechanism
52-32-19-400-813-B01 Assembly and Installation of the Vent Door Mechanism
52-32-19-400-814-A01 Assembly and Installation of the Door Drainage
52-32-19-400-815-A01 Installation of the Door Sensors
52-32-19-400-815-B01 Installation of the Door Sensors
52-32-19-400-816-A01 Installation of the Hinges
52-32-19-800-801-A01 Adjustment of the Hand Lever
52-32-19-800-802-A01 Adjustment of the Latching Mechanism
52-32-19-800-803-A01 Adjustment of the Locking Mechanism
52-32-19-800-804-A01 Adjustment of the Drift Pin Mechanism
52-32-19-800-805-A01 Adjustment of the Interlock Mechanism
52-32-19-800-806-A01 Adjustment of the Skin Offset of the Vent Door Assembly
52-32-19-800-807-A01 Adjustment of the Proximity Sensors 12MJ and 34WV

FITS AND CLEARANCES


52-32-19-820-807-A01 General
52-32-19-820-808-A01 Fits and Clearances Table
52-32-19-820-810-A01 Nonstandard Torque Value Table

SPECIAL TOOLS,FIXTURES,EQUIPMENT AND CONSUMABLES


52-32-19-940-809-A01 Special Tools, Fixtures and Equipment

T.O.C.
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STORAGE INCLUDING TRANSPORTATION


52-32-19-550-801-A01 Storage after Assembly

ILLUSTRATED PARTS LIST


52-32-19-872-801-A01 Introduction Illustrated Parts List (IPL)
VENDOR LIST
DETAILED PARTS LIST

T.O.C.
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LIST OF SERVICE BULLETINS

SB No REV No MOD No INCORP. TITLE


DATE
*** NO SB ***

SBL
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INTRODUCTION

**For PN’s ALL

TASK 52-32-19-871-801-A01
Introduction
1. General
A. This manual is written to the iSpec 2200 and in ASD Simplified Technical English (STE). The
international SI units of measurement are used in this manual, with imperial units shown in
parentheses.
B. The manual contains data about maintenance on the component in a workshop. It does not
contain data about maintenance on the component when it is installed in the aircraft.
C. Only approved persons with the necessary skills are permitted to do the maintenance procedures
in this manual.
D. Maintenance Task Oriented Support System (MTOSS) task and subtask identification is used in
this manual. The maintenance tasks and other data have special MTOSS numbers for Electronic
Data Processing (EDP). The user of the manual can ignore the MTOSS numbers.
E. This manual contains:
- Technical data for the component
- Maintenance and repair procedures about the component
- An Illustrated Parts List (IPL) with data for the component parts. Parts are identified in all
sections of the manual by the IPL-Figure and item number.
F. We verified the DISASSEMBLY, TESTING and ASSEMBLY procedures by simulation.
2. How to use the Manual
A. Make sure that the manual contains the information applicable to your component.
B. If you need to identify a part or find a part number, use the search function.
C. You must use the instructions in this manual for all the component maintenance. Read all the
applicable WARNINGS and CAUTIONS before you do the work on the component.
3. List of Abbreviations
ACM Abbreviated Component Maintenance Manual
AEB Airline Engineering Bulletin
ASD Aero Space and Defence Industries Association of Europe
ATA Air Transport Association of America
ATLAS Abbreviated Test Language for All Systems
CMM Component Maintenance Manual
CMS Component Maintenance Sheet
FIN Functional Item Number

INTRO
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IPC Illustrated Parts Catalog


IPL Illustrated Parts List
ID Inside Diameter
MFG Manufacturing
MFR Manufacturer
MOD Modification
MTOSS Maintenance Task Oriented Support System
NTF Non Textile Floor
OD Outside Diameter
PA Poly-Amide
PARA Paragraph
PC Poly-Carbonate
PMS Process and Materials Specification
PN Part Number
PU Poly-Urethane
PV Poly-Venyl-Fluorite
SB Service Bulletin
SERNO Serial Number
STE Simplified Technical English
TBD To Be Determined
List of Abbreviations
TABLE 1

INTRO
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DESCRIPTION AND OPERATION

**For PN’s ALL

TASK 52-32-19-870-802-A01
General
1. The Aft Cargo Door (referred to as the Cargo Door) is installed on the lower right side of the
aircraft.
2. Hinge assemblies on the top end attach the cargo door to the fuselage.
3. Two hydraulic actuator systems move the cargo door.
4. Technical Data (approx.):
Length: 1900 mm (74.8 in.)
Width: 630 mm (24.8 in.)
Height: 2100 mm (82.7 in.)
Weight: 132 kg (291.0 lbs.)
Technical Data Table
TABLE 1

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TASK 52-32-19-870-803-A01
Description
1. Cargo Door Structure (Refer to FIGURE 52-32-19-991-001-A and FIGURE 52-32-19-991-002-A)
A. The cargo door structure is made of aluminum sheet metal and machined parts. The parts of
the cargo door structure are:
- the frames and the beams,
- the vertical and horizontal edge members,
- the inner and outer skin,
- the door seal,
- the corner fittings,
- the fire protection lining and
- the fairing.
B. Integrated attachment fittings for the installation of the actuators are or the inner side of the
actuators.
C. All rivets and joints in the skin and the cargo door perimeter are sealed.
D. The outer skin has a cut-out for the vent door. On the inner side of the vent door is a vent door
cover.
E. An access panel is installed on the lower side of the cargo door structure. The access panel is
the cover of the cargo door mechanism.
F. The piano hinges attach the cargo door to the fuselage. The outer half of the piano hinge is
installed with screws at the upper end of the cargo door.
G. The adjustable stop bolts are installed on the lower part of the cargo door. The stop bolts stop
the movement of the cargo door when it is in the closed position and in line with the fuselage.
H. The cargo door seal is made of silicone rubber. It is attached in the seal retainers. Rivets attach
the seal retainers at the edge members of the cargo door.
J. Two drainage hoses and two drain valves are installed in the cargo door structure.
K. Three plastic plugs are installed in the hoist fittings in the outer side of the cargo door.
L. The fire-protection lining assembly with integrated insulation is made of prepreg and the
insulation is made of PE-foam material lined with self-adhesive. The fire-protection lining
assembly is fitted at the inner skin of the cargo door with quick release fasteners.
M. The two part door fairing is made of CFRP. It is installed on the cargo door and gives
aerodynamic smoothness in the transition area of the wing and fuselage.

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2. Door Mechanism (Refer to FIGURE 52-32-19-991-001-A and FIGURE 52-32-19-991-002-A)


A. The cargo door mechanism is installed in the lower part of the cargo door. It consists of the
following sub-assemblies:
- the handle mechanism,
- the latching mechanism,
- the interlock mechanism,
- the locking mechanism,
- the vent door mechanism,
- the target mechanism and
- the drift pin mechanism.
B. Handle Mechanism
(1) The door handle is installed in the lower part of the cargo door. It has these functions:
- to operate the latching hocks,
- to operate the locking mechanism with the vent door,
- to operate the drift pin mechanism,
- to operate the door warning system.
(2) In the closed and latched position, the door handle is kept in its recess. It is then in line
with the outer contour of the cargo door. A catch holds it. A spring-loaded flap operates
the catch.
C. Latching Mechanism
(1) The latching mechanism is installed in the lower part of the cargo door. The door handle
operates it. A rod connects the door handle to the latching shaft. The latching shaft
operates all the latching hooks through the shaft levers, rods, bellcranks and links.
(2) In the latched position, one dead center holds the latching hooks. There is a stop to
guaranty dead center at each latching hook between the latching hook and the bellcrank.
D. Interlock Mechanism
(1) The interlock mechanism is installed in the center of the lower part of the cargo door.
Because of the interlock mechanism, persons cannot operate the door handle accidentally
when the cargo door is open. A linkage, which is loaded with the force of a spring, blocks
the latching shaft mechanically.
E. Locking Mechanism
(1) The locking mechanism is installed parallel to the latching mechanism in the lower part of
the cargo door. You operate the locking mechanism with the door handle.
(2) Locking cams, painted with red and green markings are installed on the locking shaft to
safety the latching hooks in the LOCKED position.
F. Vent Door Mechanism
(1) You operate the vent door with rods and levers.
(2) It is linked with a rod to the drift pin mechanism.

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(3) The vent door opens to release the cabin and cargo compartment pressure if it is at an
unsafe level. The other task of the vent door is to act as a visual locking indicator. When
the vent door is closed, all latching hooks must be in the latched position and the drift
pins must be in the extended position.
G. Target Mechanism
(1) The target mechanism of the door warning system is connected with the locking
mechanism.
H. Drift Pin Mechanism
(1) The drift pin mechanism works together with the vent door mechanism.
(2) The drift pin mechanism, installed in the middle of the cargo door limit the contour offset
between the fuselage and the cargo door during the flight. The drift pin mechanism
includes a series of rods and bellcranks and the drift pins.
(3) The rods and bellcranks of the drift pin mechanism transmit the movement of the locking
shaft and retract or extend the drift pins.
3. Door Warning and Control System (Refer to FIGURE 52-32-19-991-003-A and TASK
52-32-19-878-806-A01)
A. Two proximity sensors are installed in the cargo door.
(1) The proximity sensor 34WV is installed adjacent the door handle (Door Warning System).
(2) The proximity sensor 12MJ is installed at the frame near to the target lever on the
latching shaft (Door Control System).

NOTE : For data of the proximity sensors refer to the supplier ELDEC, CMMV 32-10-03.
B. The target mechanism, the target lever for the proximity sensor on the fuselage, is installed at
the frame. A link/rod assembly connects the target lever to the locking shaft.
C. A direct visual locking indication-system is installed in the cargo door. It consists of the six
integrated windows and the related green/red markings on the locking cams of the locking
shaft.
D. In addition the open vent door is an indication for an UNLOCKED position of the locking shaft.

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HORIZONTAL
EDGE MEMBER

CORNER
FITTING

PIANO HINGES

Z825
A

CORNER
FITTING

DRIFT PIN
MECHANISM
A
OUTER SKIN

CONTROL
VENT DOOR ROD
BEAM4

VERTICAL
EDGE MEMBER VENT DOOR
MECHANISM

DRIFT PIN A TARGET MECHANISM

DRAIN VALVE
LOCKING SHAFT
LOCKING MECHANISM
HANDLE ACCESS PANEL
MECHANISM INTERLOCK MECHANISM
LATCHING MECHANISM
A
DRAINAGE
HOSE LUG INSTALLATION
FOR HOISTING

INDICATION
LATCHING SHAFT WINDOW

ACCESS PANEL
PLASTIC
PLUG

F_CM_523219_1_0010101_01_00

Aft Cargo Compartment Door


FIGURE-52-32-19-991-001-A01

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Z825

ACTUATOR
ATTACHMENT
FITTING

A
PIANO
HINGES
D

EDGE
MEMBER VENT DOOR
COVER

D
D

DRIFT PIN
MECHANISM B
STRUT
B
FITTING DRIFT
PIN

DOOR LINING WITH


SELF ADHESIVE
EDGE
MEMBER INSULATION MAT B
LATCHING
C HOOK
EDGE
MEMBER
INNER SKIN B
SELF ADHESIVE
INSULATION MAT
B STOP BOLT
DOOR
SEAL
DOOR
LINING
QUICK RELEASE
FASTENER
F_CM_523219_1_0020101_01_00

Aft Cargo Compartment Door


FIGURE-52-32-19-991-002-A01

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CONNECTOR
7516VC

PROXIMITY SENSOR
34WV

PROXIMITY SENSOR
12MJ

F_CM_523219_1_0030101_01_00

Electrical Equipment Installation of the Aft Cargo Compartment Door


FIGURE-52-32-19-991-003-A01

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TASK 52-32-19-870-804-A01
Operation
1. Refer to FIGURE 52-32-19-991-004-A and FIGURE 52-32-19-991-005-A.
2. Push the flap of the handle mechanism into the cargo door, the flap mechanism release the door
handle.
3. Pull the door handle of the handle mechanism 65 deg. out, the locking shaft with the locking cams
moves in the direction UNLOCKED. The blockage of all latching hooks is released. The cam at one
end of the locking mechanism moves in the direction UNLOCKED (red markings are visible). The
blockage of the latching shaft is released. The vent door opens. The drift pins retract.
4. Pull the door handle of the handle mechanism 125 deg. up to the stop position from latched to
unlatched:
- the latching shaft moves to the unlatched position,
- all latching hooks are released. Shaft levers, rods, bellcranks and links release the latching hooks.
5. Press and move the lever of the interlock mechanism, the blockage of the latching shaft is released
and you can close the handle when the door is open.
6. Move the door handle of the handle mechanism 125 deg. down to the 65 deg. position from
unlatched to latched.
7. Push the door handle of the handle mechanism 65 deg. down until the door handle is smooth with
the outer contour of the cargo door (green markings are visible).

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**For PN’s ALL

HORIZONTAL
EDGE MEMBER

CORNER
FITTING

PIANO HINGES

Z825
A

CORNER
FITTING

DRIFT PIN
MECHANISM
A
OUTER SKIN

CONTROL
VENT DOOR ROD
BEAM4

VERTICAL
EDGE MEMBER VENT DOOR
MECHANISM

DRIFT PIN A TARGET MECHANISM

DRAIN VALVE
LOCKING SHAFT
LOCKING MECHANISM
HANDLE ACCESS PANEL
MECHANISM INTERLOCK MECHANISM
LATCHING MECHANISM
A
DRAINAGE
HOSE LUG INSTALLATION
FOR HOISTING

INDICATION
LATCHING SHAFT WINDOW

ACCESS PANEL
PLASTIC
PLUG

F_CM_523219_1_0040101_01_00

Aft Cargo Compartment Door


FIGURE-52-32-19-991-004-A01

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Z825

ACTUATOR
ATTACHMENT
FITTING

A
PIANO
HINGES
D

EDGE
MEMBER VENT DOOR
COVER

D
D

DRIFT PIN
MECHANISM B
STRUT
B
FITTING DRIFT
PIN

DOOR LINING WITH


SELF ADHESIVE
EDGE
MEMBER INSULATION MAT B
LATCHING
C HOOK
EDGE
MEMBER
INNER SKIN B
SELF ADHESIVE
INSULATION MAT
B STOP BOLT
DOOR
SEAL
DOOR
LINING
QUICK RELEASE
FASTENER
F_CM_523219_1_0050101_01_00

Aft Cargo Compartment Door


FIGURE-52-32-19-991-005-A01

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TASK 52-32-19-870-805-A01
Electrical Equipment Installation
1. Refer to FIGURE 52-32-19-991-006-A and TASK 52-32-19-878-806-A01.
2. A cable harness for the transmission of the data of the door condition (LOCKED/UNLOCKED) to
the ECAM is installed in the door structure, refer to FIGURE 52-32-19-991-006-A. For the wiring
diagram refer to TASK 52-32-19-878-806-A01.

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CONNECTOR
7516VC

PROXIMITY SENSOR
34WV

PROXIMITY SENSOR
12MJ

F_CM_523219_1_0060101_01_00

Electrical Equipment Installation of the Aft Cargo Compartment Door


FIGURE-52-32-19-991-006-A01

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TESTING AND FAULT ISOLATION

**For PN’s ALL

TASK 52-32-19-700-801-A01
Test of the Proximity Sensors 34WV and 12MJ
1. General
A. You must do general tests of the cargo door before the DISASSEMBLY and after the REPAIR.
This makes sure that the correct function is given.
B. This TEST of the cargo door is only a test of the electrical system.
C. This FAULT ISOLATION is for the cargo door mechanism only.
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
REFERENCE DESIGNATION
355M03210000 Check Doors Tool
355M03213000 Cable Loom
355M03214000 Extension Cable Loom
Fixtures, Tools, Test and Support Equipment
TABLE 1

B.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-870-803-A01 Description
TASK 52-32-19-878-806-A01 Schematics and Wiring Diagrams
Referenced Information
TABLE 2

3. Procedure

Subtask 52-32-19-700-001-A01
A. Test of the Proximity Sensors 34WV and 12MJ

NOTE : Refer to TASK 52-32-19-870-803-A01 and TASK 52-32-19-878-806-A01.


(1) Make sure that the access panel assembly is removed.
(2) Prepare the 355M03210000 Check Doors Tool for the test:

NOTE : Refer to the AEROSPATIALE Ground Equipment Manual (GEM) for the details
and the function of the 355M03210000 Check Doors Tool.

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(a) On the PROXIMITY DETECTOR ADJUSTMENT section put the switch S6 in the
ON position. The three red LEDs (DS22, DS23, DS24) stay off.
(b) Press the LIGHT TEST pushbutton S5. The three red LEDs (DS22, DS23, DS24)
come on.
(c) Release the LIGHT TEST pushbutton S5. The three red LEDs (DS22, DS23, DS24)
go off.
(d) Put the switch S6 in the OFF position.
(3) Prepare the test:
(a) Disconnect the plug connectors from the proximity sensors 34WV and 12MJ.
(b) Install the connector P4 of the 355M03213000 Cable Loomto the connector P9 of the
355M03214000 Extension Cable Loom.
(c) Connect the connector P1 of the 355M03213000 Cable Loomto the connector J1 of
the 355M03210000 Check Doors Tool.
(d) Connect the connector P10 of the 355M03214000 Extension Cable Loom to the
proximity sensor 34WV or 12MJ for test.
(4) Do the test for the proximity sensor 34WV as follows:
(a) Put the switch S6 in the ON position.
(b) If the red LED NC (DS24) comes on and indicates a malfunction of the proximity
sensor 34WV, replace it.
ACTION RESULT
(1) Put the handle assembly in the LOCKED The LED (DS23) comes on and indicates that the
position. TARGET is NEAR.
(2) Push the flap handle in and pull the handle The red illuminated LED (DS23) for TARGET
assembly out of its recess. NEAR goes off. The LED (DS22) comes on and
indicates that the TARGET is FAR.
(3) Put the handle assembly back in the The red illuminated LED (DS22) goes off and the
LOCKED position. red LED (DS23) comes on and indicates that the
TARGET is NEAR.
Action Result Table
TABLE 3

(c) Put the switch S6 in the OFF position.


(d) Disconnect the connector P10 from the proximity sensor 34WV.
(e) Connect the plug connector with the proximity sensor 34WV.
(5) Do the test for the proximity sensor 12MJ as follows:
(a) Put the switch S6 in the ON position.

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(b) If the red sensor LED NC (DS24) comes on and indicates a malfunction of the
proximity sensor 12MJ, replace it.
ACTION RESULT
(1) Put the handle assembly in the LOCKED The LED (DS22) comes on and indicates that the
position. TARGET is FAR.
(2) Push the handle flap in and pull the handle The red illuminated LED (DS22) for TARGET FAR
assembly out of its recess. stays on. When the handle is in fully open position
the red illuminated LED goes off.
(3) Put the handle assembly back in the The red illuminated LED (DS23) goes off and the
UNLOCKED position. red LED (DS22) comes on and indicates that the
TARGET is NEAR.
(4) Put the handle assy back in the LOCKED The red illuminated LED (DS23) goes off and the
position. red LED (DS22) comes on and indicates that the
TARGET is FAR.
Action Result Table
TABLE 4

(c) Put the switch S6 in the OFF position.


(d) Disconnect the connector P10 from the proximity sensor 12MJ.
(e) Connect the plug connector with the proximity sensor 12MJ.
(6) Disconnect the connector P1 from the connector J1 of the doors check tool.
(7) Disconnect the connector P9 from the connector P4 of the cable looms.
(8) Install the access panel assembly (Refer to ASSEMBLY).

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TASK 52-32-19-700-802-A01
Test of the Electrical Circuit
1. General
A. You must do general tests of the cargo door before the DISASSEMBLY and after the REPAIR.
This makes sure that the correct function is given.
B. This TEST of the cargo door is only a test of the electrical system.
C. This FAULT ISOLATION is for the cargo door mechanism only.
2. Job Set-up Information
A.
Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-878-806-A01 Schematics and Wiring Diagrams
Referenced Information
TABLE 1

3. Procedure

Subtask 52-32-19-700-002-A01
A. Test of the Electrical Circuit

NOTE : Refer to DESCRIPTION AND OPERATION, TASK 52-32-19-878-806-A01.

NOTE : For this test you must use a continuity tester. If you find a failure, you must check all
connections for correct assembly.

NOTE : If there is no indication on the continuity tester, repeat the continuity test for 5 times.
If there is no indication on the continuity tester replace the complete wire harness.
(1) Action Result Table
ACTION RESULT
(1) Remove the connectors from the proximity
sensors 12MJ and 34WV.
(2) Make a connection between the contacts
11-12 and 15-16 of the connector 7516VC-
A.
(3) Connect a continuity tester to the contacts Indication on the continuity tester.
A and B of the connectors for the proximity
sensors 12MJ and 34WV.

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ACTION RESULT
(4) Remove the connection from the contacts
11-12 and 15-16 and install the connectors
at the proximity sensors 12MJ and 34WV.
(5) Connect a continuity tester to the contact 1 Indication on the continuity tester.
of the plug 7516VC-A and the contact B of
the plug 7510VC2A.
(6) Connect a continuity tester to the contact 2 Indication on the continuity tester.
of the plug 7516VC-A and the contact E of
the plug 7510VC2A.
(7) Connect a continuity tester to the contact 3 Indication on the continuity tester.
of the plug 7516VC-A and the contact D of
the plug 7510VC2A.
(8) Connect a continuity tester to the contact 4 Indication on the continuity tester.
of the plug 7516VC-A and the contact C of
the plug 7510VC2A.
(9) Connect a continuity tester to the contact 5 Indication on the continuity tester.
of the plug 7516VC-A and the contact A of
the plug 7510VC2A.
(10) Connect a continuity tester to the contact 6 Indication on the continuity tester.
of the plug 7516VC-A and the contact L of
the plug 7510VC2A.
(11) Connect a continuity tester to the contact 7 Indication on the continuity tester.
of the plug 7516VC-A and the contact J of
the plug 7510VC2A.
(12) Connect a continuity tester to the contact 8 Indication on the continuity tester.
of the plug 7516VC-A and the contact K of
the plug 7510VC2A.
(13) Connect a continuity tester to the contact 9 Indication on the continuity tester.
of the plug 7516VC-A and the contact N of
the plug 7510VC2A.
(14) Connect a continuity tester to the contact Indication on the continuity tester.
10 of the plug 7516VC-A and the contact G
of the plug 7510VC2A.

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ACTION RESULT
(15) Connect a continuity tester to the bonding Indication on the continuity tester.
point 6832VN-B2 and the contact P of the
plug 7510VC2A.
Action Result Table
TABLE 2

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**For PN’s ALL

TASK 52-32-19-810-801-A01
Fault Isolation
1. General
A. You must do general tests of the cargo door before the DISASSEMBLY and after the REPAIR.
This makes sure that the correct function is given.
B. This TEST of the cargo door is only a test of the electrical system.
C. This FAULT ISOLATION is for the cargo door mechanism only.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
04-017 Silicone Grease
04-004 Synthetic Ester Based Grease High Pressure
Consumable Materials
TABLE 1

3. Procedure

Subtask 52-32-19-810-001-A01
A. Fault Isolation

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-017 SILICONE GREASE.
OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(1) Fault Isolation Table
FAULT POSSIBLE CAUSE CORRECTION
(1) You cannot move the hand (a) Parts of the hand lever Examine the hand lever
lever assembly to the mechanism are damaged. mechanism and replace the
OPEN or CLOSED damaged parts.
position. (b) Parts of the latching shaft are Examine the latching shaft and
damaged. replace the damaged parts.
(c) Parts of the locking shaft are Examine the locking shaft and
damaged. replace the damaged parts.

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FAULT POSSIBLE CAUSE CORRECTION


(2) You can move the hand (a) Damaged surfaces of the Replace the damaged parts.
lever assy to the OPEN sequence cams (48-20), the
and CLOSED position only universal joint lock (45-240)
with high force. and the universal joint assembly
(45-510).
(b) The sliding surfaces of the Apply Material No. 04-017
sequence cams (48-20), the Silicone Grease to the sliding
stop (48-30), the universal joint surfaces.
lock (45-240) and the universal
joint assembly (45-510) are not
lubricated.
(c) No grease between the sliding Apply Material No. 04-004
surface of shaft (45-250) and Synthetic Ester Based Grease
the sequence cams (48-20). High Pressure to the lubrication
fitting (45-610) of the shaft
(45-250).
(d) The actuating unit (45-40) is Replace the damaged actuating
damaged and has a leakage. unit (45-40).
(e) The control rod (45-160) is too Adjust the control rod
long or too short. (45-160).
(f) The control rod (45-600) is too Adjust the control rod
short or too long. (45-600).
(3) The handle mechanism has (a) Reduction of the thickness of Remove the handle lever
axial play and an axial gap. the washers (45-260, 280). assembly and install new
washers (45-260, 280).
(4) You cannot lock the hand (a) The bearing bolt (48-140) or Replace the damaged parts.
lever assy with the handle the catching hook (45-490) is
flap (48-100) in the broken.
CLOSED position.
(5) The handle flap (48-100) is (a) The force of the spring The spring (48-110) is weak or
not flush with the contour (48-110) can not hold the broken. Replace the damaged
of the hand lever assembly. handle flap (48-100) in spring (48-110).
position.

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FAULT POSSIBLE CAUSE CORRECTION


(6) The latching shaft does (a) Foreign objects between the Remove the latching shaft.
not move easily. sliding surfaces of the bearing Examine the latching shaft and
bushes and the latching shaft. the bearing bushes, and replace
the damaged parts.
(b) Not sufficient lubrication Apply the Material No. 04-004
between the bearing bushes and Synthetic Ester Based Grease
the latching shaft. High Pressure to the sliding
surfaces of the bearing bushes
and the latching shaft.
(7) The locking shaft does not (a) Foreign objects between the Remove the locking shaft.
move easily. sliding surfaces of the bearing Examine the locking shaft and
bushes and the locking shaft. the bearing bushes, replace the
damaged parts.
(b) Not sufficient lubrication Apply Material No. 04-004
between the bearing bushes and Synthetic Ester Based Grease
the locking shaft. High Pressure to the sliding
surfaces of the bearing bushes
and the locking shaft.
(8) The drift pin mechanism (a) Not sufficient lubrication Apply Material No. 04-004
does not move easily. between the bearing bushes and Synthetic Ester Based Grease
the drift pins. High Pressure to the sliding
surfaces of the bearing bushes
and the drift pins.
(9) The interlock mechanism (a) The compression spring (53-40) Install a new compression
moves too easily. is broken or has lost its spring spring (53-40).
force.
(10) Hard movement of the (a) Not sufficient lubrication of the Apply Material No. 04-004
latching mechanism. latching mechanism. Synthetic Ester Based Grease
High Pressure to the lubrication
fittings (60-30, 220) of the
latching mechanism.
Fault Isolation Table
TABLE 2

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**For PN’s ALL

TASK 52-32-19-700-803-A01
Test of the Electrical Resistance
1. General
A. You must do general tests of the cargo door before the DISASSEMBLY and after the REPAIR.
This makes sure that the correct function is given.
B. This TEST of the cargo door is only a test of the electrical system.
C. This FAULT ISOLATION is for the cargo door mechanism only.
2. Procedure

Subtask 52-32-19-700-003-A01
A. Test of the Electrical Resistance
(1) Action Result Table
ACTION RESULT
(1) Connect the ohmmeter near the bonding The resistance must not be more than 10.0 mΩ.
lead attachment point on the structure and
the cargo door structure which has a bare
metal point.
Action Result Table
TABLE 1

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**For PN’s ALL

BONDING LEAD ATTACHMENT POINT ATTACHMENT ITEM

2 2

1 10.0m

2 REMOVE THE SURFACE PROTECTION 1


TO GET SUFFICIENT CONTACT.
REFER TO REPAIR FOR THE REPAIR
OF THE PROTECTIVE TREATMENT.

F_CM_523219_1_0070101_01_00

Test of the Electrical Resistance


FIGURE-52-32-19-991-007-A01

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SCHEMATIC AND WIRING DIAGRAMS

**For PN’s ALL

TASK 52-32-19-878-806-A01
Schematics and Wiring Diagrams
1. Wiring Diagram

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1 C
B
F B B
B
12 G
5235−1008−CF24
5235−1010−CF24 R
B A A
R
11 A
12MJ−A
7516VP
2
R
B A A
R
15 A 3154−5865−CF24
3154−5862−CF24 B
F B B
B
16 G C
7518VP
4 34WV−A
E 2552−1095−CF24 B
1 2552−1105−CF24 K

D 2552−1096−CF24 E
2 2552−1106−CF24 J

C 2552−1097−CF24 D
3 2552−1107−CF24 H

B 2552−1098−CF24 C
4 2552−1108−CF24 G

A 2552−1099−CF24 A
5 2552−1109−CF24 F

3
B 2552−1103−CF24 N
9 2552−1113−CF18 G

K 2552−1100−CF18 L
6 2552−1110−CF18 E

D 2552−1101−CF18 J
7 2552−1111−CF18 J

C 2552−1102−CF24 K
8 2552−1112−CF24 H

A 2552−1104−CF24 G
10 2552−1114−CF24 F
P
7516VT
2552−1094−CF18
7516VC−A 6832VN/B2 7510VC2−A
AFT CARGO COMPARTMENT DOOR
F_CM_523219_1_0080101_01_00

Wiring Diagram
FIGURE-52-32-19-991-008-A01

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DISASSEMBLY

**For PN’s D5237236000000 D5237236000200 D5237236000400 D5237236000600 D5237236000800

TASK 52-32-19-000-801-A01
Removal of the Identification Plate, the Insulation and the Door Seal
1. General
A. Put the door in a support with the correct shape to prevent damage.
-

NOTE : See REPAIR TASK 52-32-19-300-803-A01 for the replacement of component parts
which have a permanent connection.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-300-803-A01 Replacement of Parts
TASK 52-32-19-300-802-A01 Repair of the Door Seal
Referenced Information
TABLE 1

3. Procedure

Subtask 52-32-19-010-001-A01
A. Removal of the Identification Plate, the Insulation and the Door Seal

NOTE : See IPL_FIGURE_01, IPL_FIGURE_30.

NOTE : For the replacement of the identification plate 01-080, see REPAIR TASK
52-32-19-300-803-A01.
PRE MOD 34470K09330
(1) Remove the fire protection lining assembly 30-010 as follows:
(a) Release the studs 30-030 and remove the fire protection lining assembly 30-010 from
the door structure.

NOTE : It is only necessary to replace the lock washers 30-060, the washers 30-040,
the spacers 30-050 and the studs 30-030 from the fire protection lining
assembly 30-010 if they are damaged.

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NOTE : It is only necessary to replace the insulation blankets 30-070, 30-080,


30-090, 30-100, 30-110, 30-120, 30-130 and 30-140 and the insulation
30-160 from the fire protection lining assembly 30-020 if they are damaged.

NOTE : It is only necessary to replace the catch strips 30-170 and the cling strips
30-180 from the fire protection lining assembly 30-010 if they are damaged.
POST MOD 34470K09330
(1) Remove the fire protection lining assembly 30-010 as follows:
(a) Release the studs 30-030 and remove the fire protection lining assembly 30-010 from
the door structure.

NOTE : It is only necessary to replace the lock washers 30-060, the washers 30-040,
the spacers 30-050 and the studs 30-030 from the fire protection lining
assembly 30-010 if they are damaged.

NOTE : It is only necessary to replace the insulation blankets 30-070, 30-080,


30-090, 30-100, 30-110, 30-120, 30-130 and 30-140 and the insulation
30-160 from the fire protection lining assembly 30-020 if they are damaged.

NOTE : It is only necessary to replace the tape 30-170 and the tape 30-180 from
the fire protection lining assembly 30-010 if they are damaged.
ALL VARIANTS
(2) Remove the cover 30-200 as follows:
(a) Remove the screws 30-210, the washers 30-220, the cover 30-200 and the spacers
30-230 from the door structure.
(2) Remove the door seal 30-190 as follows:
(a) Remove the door seal 30-190 from the door structure.

NOTE : It is only necessary to replace the door seal 30-190 from the door structure
if it is damaged, see REPAIR TASK 52-32-19-300-802-A01.

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**For PN’s D5237236001000 D5237236001200 D5237236001400

TASK 52-32-19-000-801-B01
Removal of the Identification Plate, the Insulation and the Door Seal
1. General
A. Put the door in a support with the correct shape to prevent damage.
-

NOTE : See REPAIR TASK 52-32-19-300-803-A01 for the replacement of component parts
which have a permanent connection.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-300-803-A01 Replacement of Parts
TASK 52-32-19-300-802-A01 Repair of the Door Seal
Referenced Information
TABLE 1

3. Procedure

Subtask 52-32-19-010-013-A01
A. Removal of the Identification Plate, the Insulation and the Door Seal

NOTE : See IPL_FIGURE_01, IPL_FIGURE_31.

NOTE : For the replacement of the identification plate 01-080, see REPAIR TASK
52-32-19-300-803-A01.
(1) Remove the fire protection lining assembly 31-010 as follows:
(a) Release the studs 31-030 and remove the fire protection lining assembly 31-010 from
the door structure.

NOTE : It is only necessary to replace the lock washers 31-060, the washers 31-040,
the spacers 31-050 and the studs 31-030 from the fire protection lining
assembly 31-010 if they are damaged.

NOTE : It is only necessary to replace the insulation blankets 31-070, 31-080,


31-090, 31-100, 31-110, 31-120, 31-130 and 31-140 and the insulation
31-150 from the fire protection lining 31-020 if they are damaged.

NOTE : It is only necessary to replace the tapes 31-160 and 31-170 from the fire
protection lining assembly 31-010 if they are damaged.

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(2) Remove the cover assembly 31-190 as follows:


(a) Remove the screws 31-200, the washers 31-210, the cover assembly 31-190 and the
spacers 31-220 from the door structure.
(3) Remove the door seal 31-180 as follows:
(a) Remove the door seal 31-180 from the door structure.

NOTE : It is only necessary to replace the door seal 31-180 from the door structure
if it is damaged, see REPAIR TASK 52-32-19-300-802-A01.

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**For PN’s ALL

TASK 52-32-19-000-802-A01
Removal of the Door Fairing
1. General
A. Put the door in a support with the correct shape to prevent damage.
-

NOTE : See REPAIR TASK 52-32-19-300-803-A01 for the replacement of component parts
which have a permanent connection.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-300-803-A01 Replacement of Parts
Referenced Information
TABLE 1

3. Procedure

Subtask 52-32-19-010-002-A01
A. Removal of the Door Fairing

NOTE : See IPL_FIGURE_85.


(1) Remove the door fairings 85-350 and 85-360 as follows:
(a) Remove the screws 85-210 and 85-370 and the washers 85-380 and the door fairings
85-350 and 85-360 from the ribs 85-150 and 85-160, the Z-profile 85-170, the Z
section 85-180 and the T-section 85-070.
(2) Remove the Z-section 85-180 as follows:

NOTE : It is only necessary to replace the Z-section 85-180 if it is damaged, see REPAIR
TASK 52-32-19-300-803-A01.

NOTE : It is only necessary to replace the receptacles 85-230 and 85-240 from the Z-
section 85-180 if they are damaged, see REPAIR TASK 52-32-19-300-803-A01.
(3) Remove the Z-profile 85-170 as follows:

NOTE : It is only necessary to replace the Z-profile 85-170 if it is damaged, see REPAIR
TASK 52-32-19-300-803-A01.

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NOTE : It is only necessary to replace the nut plate 85-120 from the Z-profile 85-170 if it
is damaged, see REPAIR TASK 52-32-19-300-803-A01.
(4) Remove the rib 85-160 as follows:
(a) Make a mark in the X and Y direction to record the position of the rib 85-160 on the
door structure for the assembly procedure.
(b) Remove the screws 85-210, the countersunk washers 85-220 and the rib 85-160 from
the connecting angle assembly 85-020.

NOTE : It is only necessary to replace the nut plates 85-120 and 85-130 from the rib
85-160 if they are damaged, see REPAIR TASK 52-32-19-300-803-A01.

NOTE : It is only necessary to replace the nut plates 85-120 and 85-130 from the
connecting angle assembly 85-020 if they are damaged, see REPAIR TASK
52-32-19-300-803-A01.
(5) Remove the rib 85-150 as follows:

NOTE : It is only necessary to replace the nut plates 85-120 from the rib 85-150 if they
are damaged, see REPAIR TASK 52-32-19-300-803-A01.

NOTE : It is only necessary to replace the receptacles 85-230 from the rib 85-150 if they
are damaged, see REPAIR TASK 52-32-19-300-803-A01.
(a) Make a mark in the X and Y direction to record the position of the rib 85-150 on the
door structure for the assembly procedure.
(b) Remove the screws 85-210, the countersunk washers 85-220, the rib 85-150 with the
support plate 85-200 and the shear plate 85-060 from the connecting angle assemblies
85-010, 85-030 and 85-040.

NOTE : It is only necessary to replace the nut plates 85-120 and 85-130 from the
connecting angle assemblies 85-010, 85-030 and 85-040 if they are
damaged, see REPAIR TASK 52-32-19-300-803-A01.

NOTE : It is only necessary to replace the shear plate assembly 85-050 from the rib
85-150 if it is damaged, see REPAIR TASK 52-32-19-300-803-A01.

NOTE : It is only necessary to replace the T-section 85-070 from the shear plate
85-060 if it is damaged, see REPAIR TASK 52-32-19-300-803-A01.

NOTE : It is only necessary to replace the receptacles 85-080 and the nut plates
85-090 from the T-section 85-070 if they are damaged, see REPAIR TASK
52-32-19-300-803-A01.

NOTE : It is only necessary to replace the connecting angle 85-190 from the shear
plate 85-060 and the rib 85-150 if it is damaged, see REPAIR TASK
52-32-19-300-803-A01.

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(6) Remove the connecting angle assemblies 85-010, 85-020, 85-030 and 85-040 as follows:

NOTE : It is only necessary to replace the connecting angle assemblies 85-010, 85-020,
85-030 and 85-040 if they are damaged, see REPAIR TASK 52-32-19-300-803-
A01.

NOTE : It is only necessary to replace the nut plates 85-120 and 85-130 from the
connecting angle assemblies 85-010, 85-020, 85-030 and 85-040 if they are
damaged, see REPAIR TASK 52-32-19-300-803-A01.

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TASK 52-32-19-000-803-A01
Removal and Disassembly of the Access Panels
1. General
A. Put the door in a support with the correct shape to prevent damage.
-

NOTE : See REPAIR TASK 52-32-19-300-803-A01 for the replacement of component parts
which have a permanent connection.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-300-803-A01 Replacement of Parts
TASK 52-32-19-000-802-A01 Removal of the Door Fairing
Referenced Information
TABLE 1

3. Procedure

Subtask 52-32-19-000-001-A01
A. Removal and Disassembly of the Access Panels

NOTE : See IPL_FIGURE_33.


(1) Remove the access panel 33-010 and the access panel assembly 33-130 as follows:

NOTE : For the removal of the door fairing, see DISASSEMBLY TASK
52-32-19-000-802-A01.
(a) Release the studs 33-060, 33-090, 33-100, 33-110, 33-190, 33-230 and 33-240 and
remove the access panel 33-010 and the access panel assembly 33-130 from the door
structure.

NOTE : It is only necessary to replace the studs 33-060, 33-090, 33-100, 33-110,
33-190, 33-230 and 33-240, the washers 33-070, 33-120, 33-200 and
33-210, the snap rings 33-220 and the tab washers 33-080 from the access
panel 33-010 and the access panel assembly 33-130 if they are damaged.

NOTE : It is only necessary to replace the receptacles 33-140 and 33-250 if they are
damaged, see REPAIR TASK 52-32-19-300-803-A01.

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(2) Disassemble the access panel 33-010 as follows:


(a) Remove the sight glasses 33-050 from the access panel 33-010 as follows:

NOTE : It is only necessary to replace the sight glasses 33-050 if they are damaged.
1 Remove the nuts 33-030, the screws 33-020, the sheet 33-040 and remove the
sight glass 33-050 from the access panel 33-010.
(3) Disassemble the access panel assembly 33-130 as follows:
(a) Remove the sight glasses 33-180 from the access panel assembly 33-130 as follows:

NOTE : It is only necessary to replace the sight glasses 33-180 if they are damaged.
1 Remove the nuts 33-160, the screws 33-150, the sheet 33-170 and remove the
sight glass 33-180 from the access panel assembly 33-130.
(4) Remove the access covers 33-350 as follows:

NOTE : It is only necessary to remove the access covers 33-350 if the drift pins are
damaged.
(a) Remove the screws 33-360 and the access covers 33-350 from the door structure.
(5) Remove the cover assembly 33-270 as follows:
(a) Remove the screws 33-300, 33-320, 33-330 and 33-340, the washers 33-310 and the
cover assembly 33-270 from the door structure.

NOTE : It is only necessary to replace the sealing sections 33-290 from the cover
33-280 if they are damaged.
(6) Remove the covers 33-410 and 33-420 as follows:

NOTE : It is only necessary to replace the covers 33-410 and 33-420 from the door
structure if they are damaged.
(a) Remove the nut 33-430, the cover 33-420, the screw 33-440, the washer 33-310 and
the cover 33-410 from the door structure.
(7) Remove the adjusting screws 33-370 as follows:

NOTE : It is only necessary to replace the adjusting screws 33-370 from the door
structure if they are damaged.
(a) Release the tab washer 33-390 from the nut 33-380 and loosen the nut 33-380.
(b) Remove the adjusting screw 33-370, the nut 33-380 and the tab washer 33-390 from
the door structure.

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(c) Discard the tab washer 33-390.

NOTE : It is only necessary to replace the inserts 33-400 from the door structure if
they are damaged, see REPAIR TASK 52-32-19-300-803-A01.

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**For PN’s D5237236000000 D5237236000200 D5237236000400 D5237236000600

TASK 52-32-19-000-804-A01
Removal of the X-Stops, the Plugs and the Protective Plugs
1. General
A. Put the door in a support with the correct shape to prevent damage.
-

NOTE : See REPAIR TASK 52-32-19-300-803-A01 for the replacement of component parts
which have a permanent connection.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-300-803-A01 Replacement of Parts
Referenced Information
TABLE 1

3. Procedure

Subtask 52-32-19-010-003-A01
A. Removal of the X-Stops, the Plugs and the Protective Plugs

NOTE : See IPL_FIGURE_36.


(1) Remove the X-stops 36-150 and 36-170 as follows:
(a) Remove the nuts 36-080 and 36-120, the washers 36-100, 36-101, 36-110 and 36-140,
the screws 36-070, 36-090 and 36-130, the X-stops 36-150 and 36-170 and the
adjusting plates 36-160 and 36-180 from the door structure.

NOTE : Record the number and position of the washers 36-101 if used, for the
assembly procedure.

NOTE : Measure and record the thickness and position of the adjusting plates
36-160 and 36-180 for the assembly procedure.
(2) Remove the plugs 36-030 as follows:
(a) Remove the plugs 36-030 from the door structure.

NOTE : It is only necessary to replace the plugs 36-030 if they are damaged.

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(3) Remove the protective plugs 36-040, 36-050 and 36-060 as follows:
(a) Remove the protective plugs 36-040, 36-050 and 36-060 from the door structure.

NOTE : It is only necessary to replace the protective plugs 36-040, 36-050 and
36-060 if they are damaged.

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**For PN’s D5237236000800 D5237236001000 D5237236001400

TASK 52-32-19-000-804-B01
Removal of the X-Stops, the Plugs and the Protective Plugs
1. General
A. Put the door in a support with the correct shape to prevent damage.
-

NOTE : See REPAIR TASK 52-32-19-300-803-A01 for the replacement of component parts
which have a permanent connection.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-300-803-A01 Replacement of Parts
Referenced Information
TABLE 1

3. Procedure

Subtask 52-32-19-010-009-A01
A. Removal of the X-Stops, the Plugs and the Protective Plugs

NOTE : See IPL_FIGURE_36A.


(1) Remove the X-stops 36A-150 and 36A-170 as follows:
(a) Remove the nuts 36A-080 and 36A-120, the washers 36A-100, 36A-101, 36A-110 and
36A-140, the screws 36A-070, 36A-090 and 36A-130, the X-stops 36A-150 and
36A-170, the shims 36A-190 and 36A-200 and the adjusting plates 36A-191, 36A-192,
36A-193, 36A-201, 36A-202, 36A-203 from the door structure.

NOTE : Record the number and position of the washers 36A-101 if used, for the
assembly procedure.

NOTE : Measure and record the thickness and position of the shims 36A-190 and
36A-200 and the adjusting plates 36A-191, 36A-192, 36A-193, 36A-201,
36A-202, 36A-203 for the assembly procedure.
(2) Remove the plugs 36A-030 as follows:
(a) Remove the plugs 36A-030 from the door structure.

NOTE : It is only necessary to replace the plugs 36A-030 if they are damaged.

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(3) Remove the protective plugs 36A-040, 36A-050 and 36A-060 as follows:
(a) Remove the protective plugs 36A-040, 36A-050 and 36A-060 from the door structure.

NOTE : It is only necessary to replace the protective plugs 36A-040, 36A-050 and
36A-060 if they are damaged.

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**For PN’s D5237236001200

TASK 52-32-19-000-804-C01
Removal of the X-Stops, the Plugs and the Protective Plugs
1. General
A. Put the door in a support with the correct shape to prevent damage.
-

NOTE : See REPAIR TASK 52-32-19-300-803-A01 for the replacement of component parts
which have a permanent connection.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-300-803-A01 Replacement of Parts
Referenced Information
TABLE 1

3. Procedure

Subtask 52-32-19-010-010-A01
A. Removal of the X-Stops, the Plugs and the Protective Plugs

NOTE : See IPL_FIGURE_36B.


(1) Remove the X-stops 36B-150, 36B-170, 36B-210 and 36B-220 as follows:
(a) Remove the nuts 36B-125, the washers 36B-110 and 36B-140, the screws 36B-070,
36B-090 and 36B-130, the X-stops 36B-150, 36B-170, 36B-210 and 36B-220 the
shims 36B-190 and 36B-200 and the adjusting plates 36B-191, 36B-192, 36B-193,
36B-201, 36B-202, 36B-203 from the door structure.

NOTE : Measure and record the thickness and position of the shims 36B-190 and
36B-200 the adjusting plates 36B-191, 36B-192, 36B-193, 36B-201,
36B-202, 36B-203 for the assembly procedure.
(2) Remove the plugs 36B-030 as follows:
(a) Remove the plugs 36B-030 from the door structure.

NOTE : It is only necessary to replace the plugs 36B-030 if they are damaged.

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(3) Remove the protective plugs 36B-040, 36B-050 and 36B-060 as follows:
(a) Remove the protective plugs 36B-040, 36B-050 and 36B-060 from the door structure.

NOTE : It is only necessary to replace the protective plugs 36B-040, 36B-050 and
36B-060 if they are damaged.

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**For PN’s ALL

TASK 52-32-19-000-805-A01
Removal of the Door Handle Mechanism
1. General
A. Put the door in a support with the correct shape to prevent damage.
-

NOTE : See REPAIR TASK 52-32-19-300-803-A01 for the replacement of component parts
which have a permanent connection.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-300-803-A01 Replacement of Parts
Referenced Information
TABLE 1

3. Procedure

Subtask 52-32-19-010-004-A01
A. Removal of the Door Handle Mechanism

NOTE : See IPL_FIGURE_45.


(1) Move the hand lever assembly 45-010 to the UNLOCKED position.

WARNING : BE CAREFUL WHEN YOU DO WORK ON OR NEAR SPRINGS. THEY CAN


MOVE SUDDENLY WITH FORCE AND CAUSE INJURY TO PERSONS AND
DAMAGE TO EQUIPMENT.
(2) Install a locally made bush and a mounting nut (e.g. NAS 509-4) on the spring bolt 45-460.
Turn the mounting nut until the compression spring 45-470 is fully compressed.

NOTE : The locally made bush must be made of aluminum or bronze and must have the
following dimensions:
Length: 12.0 mm (0.472 in)
Inner 7.5 mm (0.295 in)
Diameter:

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Outer 13.0 mm (0.511 in)


Diameter:
Technical Data
TABLE 2

(3) Disconnect the rod assemblies 45-160 and 45-600 as follows:


(a) Remove and discard the cotter pin 45-170 from the nut 45-180.
(b) Remove the nut 45-180, the washer 45-190, the bolt 45-200, the washer 45-210 and
disconnect the rod assembly 45-160 from the lever 45-090.
(c) Remove and discard the cotter pin 45-540 from the nut 45-550.
(d) Remove the nut 45-550, the washer 45-560, the bolt 45-580, the washer 45-570 and
disconnect the rod assembly 45-600 from the universal joint latch 45-520.
(4) Remove the shaft 45-250 and the hand lever assembly 45-010 as follows:
(a) Remove the bolts 45-140 and the lock washer 45-150.
(b) Discard the lock washer 45-150.
(c) Remove the shaft 45-250 and the spacer washers 45-260, 45-280, 45-281, 45-282,
45-283, 45-284, 45-285, 45-286, 45-287 and remove the hand lever assembly 45-010
from the door structure.

NOTE : Record the location and the thickness of the spacer washers 45-260, 45-280,
45-281, 45-282, 45-283, 45-284, 45-285, 45-286, 45-287 for the assembly
procedure.

NOTE : It is only necessary to replace the lubrication fitting 45-610 from the shaft
45-250 if it is damaged, see REPAIR TASK 52-32-19-300-803-A01.

WARNING : THE LEVER ASSEMBLY IS INSTALLED WITH LOAD, REMOVE IT


CAREFULLY.
(5) Remove and disassemble the lever assembly 45-020 as follows:
(a) Remove the nuts 45-110, the washers 45-120, the bolts 45-130 and the washers
45-120 from the bracket 45-030 and the door structure.
(b) Remove the nut 45-110, the washer 45-220 and the bolt 45-230 from the lever
45-090.
(c) Remove the lever assembly 45-020 from the shaft 45-360.
(d) Remove and discard the cotter pins 45-060 from the locating pins 45-050.

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(e) Remove the washers 45-070, the locating pins 45-050 and the washers 45-080 and
disconnect the actuating unit 45-040 from the lever 45-090 and the bracket 45-030.

NOTE : It is only necessary to replace the bonded-in bearing 45-100 from the lever
45-090 if it is damaged, see REPAIR TASK 52-32-19-300-803-A01.

WARNING : THE COMPRESSION SPRING IS INSTALLED WITH LOAD. REMOVE IT


CAREFULLY.
(6) Remove the compression spring 45-470 as follows:
(a) Remove the nut 45-110, the washer 45-120 and the bolt 45-450.
(b) Carefully remove the mounting nut (e.g. NAS 509-4) and the locally made bush from
the spring bolt 45-460 and release the tension of the compression spring 45-470.
(c) Remove the compression spring 45-470 from the spring bolt 45-460.
(d) Remove the spring bolt 45-460 from the roller lever 45-380.
(7) Remove the shaft 45-360 as follows:

NOTE : Record the position of the universal joint lock 45-240 on the shaft 45-360 for the
assembly procedure.
(a) Remove the nut 45-110, the washer 45-220 and the bolt 45-230 from the universal
joint lock 45-240.
(b) Carefully remove the shaft 45-360 from the door structure and remove the universal
joint lock 45-240, the roller lever assembly 45-370 and the universal joint assembly
45-510.

NOTE : It is only necessary to replace the bonded-in bearing 45-590 from the
universal joint latch 45-520 if it is damaged, see REPAIR TASK
52-32-19-300-803-A01.

NOTE : It is only necessary to replace the shouldered bushings 45-530 from the
universal joint latch 45-520 if they are damaged, see REPAIR TASK
52-32-19-300-803-A01.
(8) Disassemble the roller lever assembly 45-370 as follows:
(a) Remove and discard the cotter pin 45-420 from the nut 45-410.
(b) Remove the nut 45-410, the washer 45-430 and the bolt 45-440, then remove the
roller 45-400 from the roller lever 45-380.

NOTE : It is only necessary to replace the shouldered bushings 45-390 from the
roller lever 45-380 if they are damaged, see REPAIR TASK
52-32-19-300-803-A01.

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(9) Remove the rod assemblies 45-160 and 45-600 as follows:


(a) Remove and discard the cotter pins 45-170 from the fork-end connection of the rod
assemblies 45-160 and 45-600.
(b) Remove the nuts 45-180, the washers 45-190, the bolts 45-200 and the washers
45-210 from the fork-end connection of the rod assemblies 45-160 and 45-600.
(c) Disconnect the fork-end of the rod assembly 45-160 from the locking shaft.

NOTE : Do not disassemble the rod assembly 45-160.


(d) Disconnect the fork-end of the rod assembly 45-600 from the latching shaft.

NOTE : Do not disassemble the rod assembly 45-600.


(10) Remove the catching hook 45-490 as follows:
(a) Remove the bolts 45-500, the washers 45-120 and remove the catching hook 45-490
and the sheet 45-480 from the door structure.

NOTE : Measure and record the thickness of the sheet 45-480 for the assembly
procedure.
(11) Remove the bolt 45-270 as follows:

NOTE : It is only necessary to replace the bolt 45-270 if it is damaged.


(a) Remove the nut 45-110, the washer 45-220 and the bolt 45-270 from the door
structure.

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**For PN’s ALL

TASK 52-32-19-000-806-A01
Disassembly of the Hand Lever Assembly
1. General
A. Put the door in a support with the correct shape to prevent damage.
-

NOTE : See REPAIR TASK 52-32-19-300-803-A01 for the replacement of component parts
which have a permanent connection.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-300-803-A01 Replacement of Parts
Referenced Information
TABLE 1

3. Procedure

Subtask 52-32-19-040-001-A01
A. Disassembly of the Hand Lever Assembly

NOTE : See IPL_FIGURE_48.


(1) Disassemble the hand lever 48-010 as follows:
(a) Remove the retaining rings 48-050, the washers 48-060, the bolts 48-040, the rollers
48-080 and remove the stop 48-030.

NOTE : It is only necessary to replace the shouldered bushings 48-070 from the stop
48-030 if they are damaged, see REPAIR TASK 52-32-19-300-803-A01.
(b) Remove the bolts 48-180, the washers 48-150 and remove the sequence cams 48-020.

NOTE : It is only necessary to replace the inserts 48-190 if they are damaged, see
REPAIR TASK 52-32-19-300-803-A01.
(c) Remove and discard the cotter pin 48-120 from each end of the bearing bolt 48-140.
(d) Remove the washers 48-130 and the bearing bolt 48-140 from the handle flap 48-100.
(e) Remove and discard the cotter pin 48-120 from each end of the bearing bolt 48-160.

WARNING : THE SPRING IS INSTALLED WITH LOAD. REMOVE IT CAREFULLY.

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(f) Remove the washers 48-150, the bearing bolt 48-160, the spring sleeve 48-170, the
spring 48-110 and the handle flap 48-100 from the hand lever 48-010.

NOTE : It is only necessary to replace the bushings 48-210 from the hand lever
48-010 and the handle flap 48-100 if they are damaged, see REPAIR TASK
52-32-19-300-803-A01.

NOTE : It is only necessary to replace the bonded-in insert 48-090 from the hand
lever 48-010 if it is damaged, see REPAIR TASK 52-32-19-300-803-A01.

NOTE : It is only necessary to replace the bonded sliding layer 48-200 from the
handle flap 48-100 if it is damaged.

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**For PN’s ALL

TASK 52-32-19-000-807-A01
Removal of the Latching Mechanism Assemblies
1. General
A. Put the door in a support with the correct shape to prevent damage.
-

NOTE : See REPAIR TASK 52-32-19-300-803-A01 for the replacement of component parts
which have a permanent connection.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-300-803-A01 Replacement of Parts
Referenced Information
TABLE 1

3. Procedure

Subtask 52-32-19-010-005-A01
A. Removal of the Latching Mechanism Assemblies

NOTE : See IPL_FIGURE_50, IPL_FIGURE_95, IPL_FIGURE_96.

NOTE : Do the steps that follow for each of the six latching mechanism assemblies 50-020 and
50-030.
(1) Remove the latching mechanism assemblies 50-020 and 50-030 as follows:
(a) Remove and discard the cotter pin 50-270 from the nut 50-290.
(b) Remove the nut 50-290, the washer 50-280, the bolt 50-230 or 50-240, the washer
50-280 and the bushings 50-250 and 50-260.
(c) Remove the nut 50-200, the washer 50-150, the bolt 50-140 and the washer 50-150.
(d) Remove and discard the cotter pin 50-180 from the nut 50-190.
(e) Remove the nut 50-190, the washer 50-170, the bolt 50-160, the washer 50-170, the
shouldered bushings 50-220 and the sleeve 50-210.
(f) Remove and discard the cotter pin 50-050 from the nut 50-060.
(g) Remove the nut 50-060, the washer 50-070, the bolt 50-080, the washer 50-090, the
shouldered bushings 50-100 and 50-110 and the sleeve 50-120.

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(h) Remove the latching mechanism assemblies 50-020 and 50-030 from the door
structure.

NOTE : It is only necessary to replace the bushings 95-020 and 95-050 and the
shouldered bushings 95-030, 95-040, 95-060 and 95-070 and the spacers
95-080 from the frame assembly 95-010 if they are damaged, see REPAIR
TASK 52-32-19-300-803-A01.

NOTE : It is only necessary to replace the bushings 95-110 and 95-140 and the
shouldered bushings 95-120, 95-130, 95-150 and 95-160 from the frame
assembly 95-100 if they are damaged, see REPAIR TASK
52-32-19-300-803-A01.

NOTE : It is only necessary to replace the bushings 95-190 and 95-220 and the
shouldered bushings 95-200, 95-210, 95-230 and 95-240 from the frame
assembly 95-180 if they are damaged, see REPAIR TASK
52-32-19-300-803-A01.

NOTE : It is only necessary to replace the bushings 96-020 and 96-050 and the
shouldered bushings 96-030, 96-040, 96-060 and 96-070 from the frame
assembly 96-010 if they are damaged, see REPAIR TASK
52-32-19-300-803-A01.

NOTE : It is only necessary to replace the bushings 96-100 and 96-130 and the
shouldered bushings 96-110, 96-120, 96-140 and 96-150 from the frame
assembly 96-090 if they are damaged, see REPAIR TASK
52-32-19-300-803-A01.

NOTE : It is only necessary to replace the bushings 96-230, 96-260 and 96-290 and
the shouldered bushings 96-240, 96-250, 96-270 and 96-280 from the frame
assembly 96-220 if they are damaged, see REPAIR TASK
52-32-19-300-803-A01.

NOTE : It is only necessary to replace the bushings 95-170 and the shouldered
bushings 95-280 from the door structure if they are damaged, see REPAIR
TASK 52-32-19-300-803-A01.

NOTE : It is only necessary to replace the bushings 96-080 and the shouldered
bushings 96-170, 96-190, 96-200, 96-320 and 96-370 from the door
structure if it is damaged, see REPAIR TASK 52-32-19-300-803-A01.

NOTE : It is only necessary to replace the inserts 95-090 and 95-260 from the door
structure if they are damaged, see REPAIR TASK 52-32-19-300-803-A01.

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NOTE : It is only necessary to replace the inserts 96-210, 96-300 and 96-350 from
the door structure if they are damaged, see REPAIR TASK
52-32-19-300-803-A01.

NOTE : It is only necessary to replace the guide bush 96-340 from the door
structure if it is damaged, see REPAIR TASK 52-32-19-300-803-A01.

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**For PN’s ALL

TASK 52-32-19-000-808-A01
Disassembly of the Latching Mechanism Assemblies
1. General
A. Put the door in a support with the correct shape to prevent damage.
-

NOTE : See REPAIR TASK 52-32-19-300-803-A01 for the replacement of component parts
which have a permanent connection.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-300-803-A01 Replacement of Parts
Referenced Information
TABLE 1

3. Procedure

Subtask 52-32-19-040-002-A01
A. Disassembly of the Latching Mechanism Assemblies

NOTE : See IPL_FIGURE_60, IPL_FIGURE_61.

NOTE : Do the steps that follow for each of the six latching mechanism assemblies.
(1) Disassemble the latching mechanism assemblies as follows:
(a) Remove and discard the cotter pins 60-070, 61-070 from the nuts 60-080, 61-080.
(b) Remove the nuts 60-080, 61-080 the washers 60-090, 61-090, the bolts 60-100,
61-100 and 60-110, 61-110 and the washers 60-120, 61-120.
(c) Remove the connecting link 60-150, 61-150 from the bellcrank assembly 60-160,
61-160 and the latching hook assembly 60-010, 61-010.
(d) Remove the shouldered bushings 60-130, 61-130 and 60-140, 61-140 from the
connecting link 60-150, 61-150.
(e) Remove the sleeves 60-060, 61-060 from the latching hook assembly 60-010, 61-010
and the bellcrank assembly 60-160, 61-160.
(f) Remove and discard the cotter pin 60-070, 61-070 from the nut 60-210, 61-210.

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(g) Remove the nut 60-210, 61-210, the washer 60-220, 61-220, the bolt 60-230, 61-230,
the washer 60-220, 61-220 and the connecting rod 60-260, 61-260 from the bellcrank
assembly 60-160, 61-160.
(h) Remove the bushings 60-240, 61-240 and 60-250, 61-250 from the bellcrank 60-170,
61-170.

NOTE : It is only necessary to replace the connecting rod 60-260, 61-260 if it is


damaged.

NOTE : It is only necessary to replace the shouldered bushings 60-040, 61-040 and
60-050, 61-050 from the latching hook 60-020, 61-020 if they are damaged,
see REPAIR TASK 52-32-19-300-803-A01.

NOTE : It is only necessary to replace the shouldered bushings 60-190, 61-190 and
the bushing 60-180, 61-180 from the bellcrank assembly 60-160, 61-160 if
they are damaged, see REPAIR TASK 52-32-19-300-803-A01.

NOTE : It is only necessary to replace the lubrication fittings 60-030, 61-030 and
60-200, 61-200 from the latching hook 60-020, 61-020 and the bellcrank
60-170, 61-170 if they are damaged, see REPAIR TASK 52-32-19-300-803-
A01.

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**For PN’s ALL

TASK 52-32-19-000-809-A01
Removal of the Latching Shaft Assembly
1. General
A. Put the door in a support with the correct shape to prevent damage.
-

NOTE : See REPAIR TASK 52-32-19-300-803-A01 for the replacement of component parts
which have a permanent connection.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-000-805-A01 Removal of the Door Handle Mechanism
TASK 52-32-19-000-807-A01 Removal of the Latching Mechanism Assemblies
TASK 52-32-19-300-803-A01 Replacement of Parts
Referenced Information
TABLE 1

3. Procedure

CAUTION : IT IS NOT PERMITTED TO REPAIR OR REPLACE COMPONENTS THAT ARE


ASSEMBLED WITH TAPER PIN(S). IF YOU FIND A DEFECTIVE COMPONENT
THAT IS ASSEMBLED WITH TAPER PIN(S), YOU MUST REPLACE THE
ASSEMBLY.

Subtask 52-32-19-000-002-A01
A. Removal of the Latching Shaft Assembly

NOTE : See IPL_FIGURE_54.

NOTE : Before you remove the latching shaft assembly 54-010 you must disconnect the door
handle mechanism, see DISASSEMBLY TASK 52-32-19-000-805-A01 and the latching
mechanism, see DISASSEMBLY TASK 52-32-19-000-807-A01.
(1) Remove the latching shaft assembly 54-010 as follows:
(a) Remove the nuts 54-130, the sleeves 54-120 and the taper pins 54-100 and 54-110.

NOTE : Identify and record the position of the taper pin 54-110 for the assembly
procedure.

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(b) Remove the latching shaft 54-020 with the shaft levers 54-030 and 54-040, the switch
lever 54-050, the stop cam 54-060 and the hinged lever assembly 54-070.

NOTE : It is only necessary to replace the bonded-in bearing 54-090 from the hinged
lever 54-080 if it is damaged, see REPAIR TASK 52-32-19-300-803-A01.

NOTE : Record the position of the shaft levers 54-030 and 54-040 for the assembly
procedure.

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**For PN’s D5237236000000 D5237236000200 D5237236000400 D5237236000600 D5237236000800


D5237236001000 D5237236001400

TASK 52-32-19-000-810-A01
Removal and Disassembly of the Interlock Mechanism
1. General
A. Put the door in a support with the correct shape to prevent damage.
-

NOTE : See REPAIR TASK 52-32-19-300-803-A01 for the replacement of component parts
which have a permanent connection.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-300-803-A01 Replacement of Parts
Referenced Information
TABLE 1

3. Procedure

Subtask 52-32-19-000-003-A01
A. Removal and Disassembly of the Interlock Mechanism

NOTE : See IPL_FIGURE_53.


(1) Remove the interlock mechanism 53-050 as follows:

WARNING : THE COMPRESSION SPRING IS INSTALLED WITH LOAD. REMOVE IT


CAREFULLY.
(a) Compress the compression spring 53-040 and the spring sleeve assembly 53-010 to
decrease its length.
(b) Remove and discard the cotter pin 53-190 from the pin 53-180.
(c) Remove the washer 53-200, the pin 53-180, the spacer washers 53-210 and remove
the spring sleeve assembly 53-010 and the compression spring 53-040.

NOTE : It is only necessary to replace the bushing 53-030 from the spring sleeve
53-020 if it is damaged, see REPAIR TASK 52-32-19-300-803-A01.
(d) Remove and discard the cotter pin 53-190 from the nut 53-310.
(e) Remove the nut 53-310, the washer 53-200, the bolt 53-300 and the washer 53-290.

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(f) Remove the bushing 53-320 from the lever 53-090.

NOTE : It is only necessary to replace the bushings 53-330 and 53-340 from the
door structure if they are damaged, see REPAIR TASK 52-32-19-300-803-
A01.
(g) Remove and discard the cotter pin 53-250 from the nut 53-240.
(h) Remove the nut 53-240, the washer 53-230, the bolt 53-220 and the washer 53-230.
(i) Remove the interlock mechanism 53-050 from the door structure.
(j) Remove the bushing 53-280 from the lever 53-130.

NOTE : It is only necessary to replace the bushings 53-260 and 53-270 from the
door structure if they are damaged, see REPAIR TASK 52-32-19-300-803-
A01.
(k) Remove and discard the cotter pin 53-190 from the pin 53-180.
(l) Remove the washer 53-200 and the pin 53-180.
(2) Disassemble the interlock mechanism 53-050 as follows:
(a) Remove the retaining ring 53-080, the pin 53-070 and the bolt 53-170.
(b) Remove the retaining rings 53-080, the pins 53-070 and the connecting rod 53-060
from the levers 53-090 and 53-130.
(c) Release the locking plate 53-160 and remove the adjusting screw 53-140, the nut
53-150 and the locking plate 53-160 from the lever 53-130.
(d) Discard the locking plate 53-160.
(e) Remove the retaining ring 53-120, the pin 53-110 and the roller 53-100 from the lever
53-090.

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**For PN’s D5237236001200

TASK 52-32-19-000-810-B01
Removal and Disassembly of the Interlock Mechanism
1. General
A. Put the door in a support with the correct shape to prevent damage.
-

NOTE : See REPAIR TASK 52-32-19-300-803-A01 for the replacement of component parts
which have a permanent connection.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-300-803-A01 Replacement of Parts
Referenced Information
TABLE 1

3. Procedure

Subtask 52-32-19-000-008-A01
A. Removal and Disassembly of the Interlock Mechanism

NOTE : See IPL_FIGURE_53A.


(1) Remove the interlock mechanism as follows:

WARNING : THE TENSION SPRING IS INSTALLED WITH LOAD. REMOVE IT


CAREFULLY.
(a) Remove the tension springs 53A-370 from the spring bolt 53A-350 and the spring bolt
53A-420.
(b) Remove the retaining ring 53A-360 from the spring bolt 53A-350.
(c) Remove the washer 53A-290 and the spring bolt 53A-350 from the door structure.
(d) Remove and discard the cotter pin 53A-195 from the pin 53A-185.
(e) Remove the washer 53A-205 and the pin 53A-185 from the door structure.
(f) Remove and discard the cotter pin 53A-250 from the nut 53A-240.
(g) Remove the nut 53A-240, the washer 53A-230, the bolt 53A-220 and the washer
53A-230.
(h) Remove the lever assembly 53A-380 from the door structure.

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(i) Remove the bushing 53A-280 from the lever 53A-470.

NOTE : It is only necessary to replace the bushings 53A-260 and 53A-270 from the
door structure if they are damaged, see REPAIR TASK 52-32-19-300-803-
A01.
(2) Disassemble the interlock mechanism as follows:
(a) Remove the retaining ring 53A-430 and the spring bolt 53A-420 from the lever
53A-470.
(b) Release the locking plate 53A-460 and remove the adjusting screw 53A-440, the nut
53A-450 and the locking plate 53A-460 from the lever 53A-470.
(c) Discard the locking plate 53A-460.
(d) Remove the retaining ring 53A-400, the pin 53A-390 and the roller 53A-410 from the
lever 53A-470.

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**For PN’s ALL

TASK 52-32-19-000-811-A01
Removal of the Locking Shaft Assembly
1. General
A. Put the door in a support with the correct shape to prevent damage.
-

NOTE : See REPAIR TASK 52-32-19-300-803-A01 for the replacement of component parts
which have a permanent connection.
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-300-803-A01 Replacement of Parts
TASK 52-32-19-000-805-A01 Removal of the Door Handle Mechanism
TASK 52-32-19-000-813-A01 Removal and Disassembly of the Vent Door Mechanism
TASK 52-32-19-000-813-B01 Removal and Disassembly of the Vent Door Mechanism
TASK 52-32-19-000-812-A01 Removal and Disassembly of the Rods and Drift Pins Installation
TASK 52-32-19-000-812-B01 Removal and Disassembly of the Rods and Drift Pins Installation
TASK 52-32-19-000-812-C01 Removal and Disassembly of the Rods and Drift Pins Installation
Referenced Information
TABLE 1

3. Procedure

CAUTION : IT IS NOT PERMITTED TO REPAIR OR REPLACE COMPONENTS THAT ARE


ASSEMBLED WITH TAPER PIN(S). IF YOU FIND A DEFECTIVE COMPONENT
THAT IS ASSEMBLED WITH TAPER PIN(S), YOU MUST REPLACE THE
ASSEMBLY.

Subtask 52-32-19-000-004-A01
A. Removal of the Locking Shaft Assembly

NOTE : See IPL_FIGURE_50, IPL_FIGURE_51.

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NOTE : Before you remove the locking shaft assembly 51-010, you must disconnect these
component parts:
- The door handle mechanism, see DISASSEMBLY TASK 52-32-19-000-805-A01
- The vent door mechanism, see DISASSEMBLY TASK 52-32-19-000-813-
A01TASK 52-32-19-000-813-B01
- The fixed rod of the drift pin mechanism, see DISASSEMBLY TASK
52-32-19-000-812-A01TASK 52-32-19-000-812-B01TASK 52-32-19-000-812-C01
from the locking shaft assembly.
(1) Remove the locking shaft 51-020 as follows:
(a) Remove the nuts 51-110, the washers 51-100, the sleeves 51-090, the taper pins
51-080 and the rivet pins 51-120.
(b) Discard the nuts 51-110 and the rivet pins 51-120.
(c) Remove the locking shaft 51-020 with the lever 51-030, the locking cams 51-040, the
washers 50-130 and the hinged lever assembly 51-050.

NOTE : Identify and record the position of the locking cams 51-040 and the washers
50-130 for the assembly procedure.

NOTE : It is only necessary to replace the bonded-in bearing 51-070 from the hinged
lever 51-060 if it is damaged, see REPAIR TASK 52-32-19-300-803-A01.

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**For PN’s D5237236000000 D5237236000200 D5237236000400 D5237236000600

TASK 52-32-19-000-812-A01
Removal and Disassembly of the Rods and Drift Pins Installation
1. General
A. Put the door in a support with the correct shape to prevent damage.
-

NOTE : See REPAIR for the replacement of component parts which have a permanent
connection.
2. Procedure

CAUTION : IT IS NOT PERMITTED TO REPAIR OR REPLACE COMPONENTS THAT ARE


ASSEMBLED WITH TAPER PIN(S). IF YOU FIND A DEFECTIVE COMPONENT
THAT IS ASSEMBLED WITH TAPER PIN(S), YOU MUST REPLACE THE
ASSEMBLY.

Subtask 52-32-19-000-005-A01
A. Removal and Disassembly of the Rods and Drift Pins Installation

NOTE : See IPL_FIGURE_57, IPL_FIGURE_58, IPL_FIGURE_63.


(1) Remove and disassemble the rods and drift pins installation as follows:
(a) Remove the connecting rod assembly 58-010 as follows:
1 Remove and discard the cotter pins 58-080 from the nuts 58-070.
2 Remove the nuts 58-070, the washers 58-060, the bolts 58-040, the washers
58-050 and the connecting rod assembly 58-010.

NOTE : It is only necessary to replace the bonded-in bearings 58-030 from the
connecting rod 58-020 if they are damaged, see REPAIR .
(b) Remove and disassemble the link assembly 58-240 as follows:
1 Remove and discard the cotter pins 58-340 and 58-420 from the nuts 58-330
and 58-410.
2 Remove the nuts 58-330 and 58-410, the washers 58-320 and 58-210, the bolts
58-310 and 58-400 and the link assembly 58-240.
3 Remove the sleeves 58-350 and 58-430 and the bushing 58-150.
4 Disassemble the link assembly 58-240 as follows:

NOTE : It is only necessary to disassemble the link assembly 58-240 if it is


damaged.

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a Measure and record the length of the link assembly 58-240 for the
assembly procedure.
b Release the tab washers 58-270.
c Loosen the nuts 58-260 and 58-290 and remove the forks 58-280 and
58-300 from the rod 58-250.
d Remove the nuts 58-260 and 58-290 and the tab washers 58-270 from the
rod 58-250.
e Discard the tab washers 58-270.
(c) Remove the lever assembly 58-360 as follows:
1 Remove and discard the cotter pin 58-080 from the nut 58-070.
2 Remove the nut 58-070 and the washer 58-060.
3 Remove the lever assembly 58-360 from the support fitting 58-440.

NOTE : It is only necessary to replace the shouldered bushings 58-380 and the
bushing 58-390 from the lever 58-370 if they are damaged, see
REPAIR .

NOTE : It is only necessary to replace the riveted support fitting 58-440 if it is


damaged, see REPAIR .
(d) Remove the sequence shaft assembly 58-120 as follows:

NOTE : Record the positions of the serrated lever assembly 58-160 and the serrated
lever 58-090 on the sequence shaft assembly 58-120 for the assembly
procedure.
1 Remove and discard the cotter pin 57-250 from the nut 57-240.
2 Remove the nut 57-240, the washer 57-230, the bolt 57-210 and the washer
57-220.
3 Remove the fixed rod 57-130 from the serrated lever assembly 58-160.
4 Remove the nuts 58-220, the washers 58-210 and 58-215 and the rivet pins
58-200 and 58-230.
5 Release the lock washer 58-110.
6 Remove the screw 58-100 and the lock washer 58-110 from the serrated lever
58-090.
7 Discard the lock washer 58-110.
8 Remove the serrated lever 58-090 from the sequence shaft assembly 58-120.

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9 Remove the link lever 58-140 and the serrated lever 58-170 from the sequence
shaft assembly 58-120.

NOTE : It is only necessary to replace the bonded-in bearing 58-180 from the
serrated lever 58-170 if it is damaged, see REPAIR .
10 Remove the sequence shaft 58-130 and the locking cam 58-190 from the door
structure.
(e) Remove the fixed rod 63-210 as follows:
1 Remove and discard the cotter pin 63-090 from the nut 63-080.
2 Remove the nut 63-080, the washer 63-070, the bolt 63-120 and the washer
63-130.
3 Remove the fixed rod 63-210 from the link lever assembly 57-510.
(f) Remove the control rod 57-260 as follows:
1 Remove and discard the cotter pin 57-250 from the nut 57-240.
2 Remove the nut 57-240, the washer 57-230, the bolt 57-210 and the washer
57-220.
3 Remove the control rod 57-260 from the beam 4 lever 57-050.
(g) Remove and disassemble the beam 4 cover assembly 57-020 as follows:
1 Remove the bolts 57-190, the washers 57-200 and the beam 4 cover assembly
57-020 from the door structure.
2 Remove and discard the cotter pin 57-180 from the nut 57-170.
3 Remove the nut 57-170, the washer 57-160, the bolt 57-140 and the washer
57-150.
4 Remove the fixed rod 57-130 from the beam 4 lever 57-050.
5 Remove the nuts 57-090, the sleeves 57-100 and the taper pins 57-080.
6 Remove the beam 4 lever 57-050 (outer side of the beam 4 cover 57-030) and
the spacer sleeve 57-120 from the beam 4 shaft 57-110.
7 Support the beam 4 lever 57-050 (inside the beam 4 cover 57-030) and remove
the beam 4 shaft 57-110 from the beam 4 cover 57-030.

NOTE : It is only necessary to replace the bonded-in bearings 57-070 from the
levers 57-060 if they are damaged, see REPAIR .

NOTE : It is only necessary to replace the shouldered bushings 57-040 from the
beam 4 cover assembly 57-020 if they are damaged, see REPAIR .
(h) Remove the control rod 57-260 from the link lever assembly 57-320 as follows:
1 Remove and discard the cotter pin 57-250 from the nut 57-240.

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2 Remove the nut 57-240, the washer 57-230, the bolt 57-210 and the washer
57-220.
3 Remove the control rod 57-260 from the link lever assembly 57-320.
(i) Remove the fixed rod 57-390 as follows:
1 Remove and discard the cotter pin 57-250 from the nut 57-240.
2 Remove the nut 57-240, the washer 57-230, the bolt 57-210 and the washer
57-220.
3 Remove the fixed rod 57-390 and the washer 57-380 from the link lever assembly
57-320.
4 Remove and discard the cotter pin 57-420 from the nut 57-410.
5 Remove the nut 57-410, the washer 57-200 and the bolt 57-400.
6 Remove the fixed rod 57-390, the washer 57-440 and the bushing 57-430 from
the drift pin 57-450.
(j) Remove the drift pins 57-450 from the door structure as follows:

NOTE : It is only necessary to replace the drift pin bushings 57-550 from the door
structure if they are damaged, see REPAIR .

NOTE : It is only necessary to replace the lubrication fittings 57-560 from the door
structure if they are damaged, see REPAIR .
1 Remove the rod 57-540 as follows:
a Remove and discard the cotter pin 57-250 from the nut 57-240.
b Remove the nut 57-240, the washer 57-230, the bolt 57-210 and the
washer 57-220.
c Remove the rod 57-540 and the washer 57-380 from the link lever assembly
57-510.
d Remove and discard the cotter pin 57-420 from the nut 57-410.
e Remove the nut 57-410, the washer 57-200 and the bolt 57-400.
f Remove the rod 57-540, the washer 57-440 and the bushing 57-430 from
the drift pin 57-450.
2 Remove the control rod 57-260 as follows:
a Remove and discard the cotter pins 57-250 from the nuts 57-240.
b Remove the nuts 57-240, the washers 57-230, the bolts 57-210 and the
washers 57-220.
c Remove the control rod 57-260 from the bellcrank assemblies 57-270 and
57-460.

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(k) Remove the bellcrank assembly 57-460 as follows:


1 Remove the nuts 57-370, the sleeves 57-360 and the taper pins 57-350.
2 Remove the beam 3 shaft 57-470 and the link lever assemblies 57-480 and
57-510 from the door structure.

NOTE : It is only necessary to replace the bonded-in bearings 57-500 and


57-530 from the link levers 57-490 and 57-520 if they are damaged,
see REPAIR .
(l) Remove the bellcrank assembly 57-270 as follows:
1 Remove the nuts 57-370, the sleeves 57-360 and the taper pins 57-350.
2 Remove the beam 3 shaft 57-280 and the link lever assemblies 57-290 and
57-320 from the door structure.

NOTE : It is only necessary to replace the bonded-in bearings 57-310 and


57-340 from the link levers 57-300 and 57-330 if they are damaged,
see REPAIR .

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**For PN’s D5237236000800 D5237236001000

TASK 52-32-19-000-812-B01
Removal and Disassembly of the Rods and Drift Pins Installation
1. General
A. Put the door in a support with the correct shape to prevent damage.
-

NOTE : See REPAIR for the replacement of component parts which have a permanent
connection.
2. Procedure

CAUTION : IT IS NOT PERMITTED TO REPAIR OR REPLACE COMPONENTS THAT ARE


ASSEMBLED WITH TAPER PIN(S). IF YOU FIND A DEFECTIVE COMPONENT
THAT IS ASSEMBLED WITH TAPER PIN(S), YOU MUST REPLACE THE
ASSEMBLY.

Subtask 52-32-19-000-009-A01
A. Removal and Disassembly of the Rods and Drift Pins Installation

NOTE : See IPL_FIGURE_57, IPL_FIGURE_58, IPL_FIGURE_63A.


(1) Remove and disassemble the rods and drift pins installation as follows:
(a) Remove the connecting rod assembly 58-010 as follows:
1 Remove and discard the cotter pins 58-080 from the nuts 58-070.
2 Remove the nuts 58-070, the washers 58-060, the bolts 58-040, the washers
58-050 and the connecting rod assembly 58-010.

NOTE : It is only necessary to replace the bonded-in bearings 58-030 from the
connecting rod 58-020 if they are damaged, see REPAIR .
(b) Remove and disassemble the link assembly 58-240 as follows:
1 Remove and discard the cotter pins 58-340 and 58-420 from the nuts 58-330
and 58-410.
2 Remove the nuts 58-330 and 58-410, the washers 58-320 and 58-210, the bolts
58-310 and 58-400 and the link assembly 58-240.
3 Remove the sleeves 58-350 and 58-430 and the bushing 58-150.
4 Disassemble the link assembly 58-240 as follows:

NOTE : It is only necessary to disassemble the link assembly 58-240 if it is


damaged.

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a Measure and record the length of the link assembly 58-240 for the
assembly procedure.
b Release the tab washers 58-270.
c Loosen the nuts 58-260 and 58-290 and remove the forks 58-280 and
58-300 from the rod 58-250.
d Remove the nuts 58-260 and 58-290 and the tab washers 58-270 from the
rod 58-250.
e Discard the tab washers 58-270.
(c) Remove the lever assembly 58-360 as follows:
1 Remove and discard the cotter pin 58-080 from the nut 58-070.
2 Remove the nut 58-070 and the washer 58-060.
3 Remove the lever assembly 58-360 from the support fitting 58-440.

NOTE : It is only necessary to replace the shouldered bushings 58-380 and the
bushing 58-390 from the lever 58-370 if they are damaged, see
REPAIR .

NOTE : It is only necessary to replace the riveted support fitting 58-440 if it is


damaged, see REPAIR .
(d) Remove the sequence shaft assembly 58-120 as follows:

NOTE : Record the positions of the serrated lever assembly 58-160 and the serrated
lever 58-090 on the sequence shaft assembly 58-120 for the assembly
procedure.
1 Remove and discard the cotter pin 57-250 from the nut 57-240.
2 Remove the nut 57-240, the washer 57-230, the bolt 57-210 and the washer
57-220.
3 Remove the fixed rod 57-130 from the serrated lever assembly 58-160.
4 Remove the nuts 58-220, the washers 58-210 and 58-215 and the rivet pins
58-200 and 58-230.
5 Release the lock washer 58-110.
6 Remove the screw 58-100 and the lock washer 58-110 from the serrated lever
58-090.
7 Discard the lock washer 58-110.
8 Remove the serrated lever 58-090 from the sequence shaft assembly 58-120.

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9 Remove the link lever 58-140 and the serrated lever 58-170 from the sequence
shaft assembly 58-120.

NOTE : It is only necessary to replace the bonded-in bearing 58-180 from the
serrated lever 58-170 if it is damaged, see REPAIR .
10 Remove the sequence shaft 58-130 and the locking cam 58-190 from the door
structure.
(e) Remove the fixed rod 63A-210 as follows:
1 Remove and discard the cotter pin 63A-090 from the nut 63A-080.
2 Remove the nut 63A-080, the washer 63A-070, the bolt 63A-120 and the washer
63A-130.
3 Remove the fixed rod 63A-210 from the link lever assembly 57-510.
(f) Remove the control rod 57-260 as follows:
1 Remove and discard the cotter pin 57-250 from the nut 57-240.
2 Remove the nut 57-240, the washer 57-230, the bolt 57-210 and the washer
57-220.
3 Remove the control rod 57-260 from the beam 4 lever 57-050.
(g) Remove and disassemble the beam 4 cover assembly 57-020 as follows:
1 Remove the bolts 57-190, the washers 57-200 and the beam 4 cover assembly
57-020 from the door structure.
2 Remove and discard the cotter pin 57-180 from the nut 57-170.
3 Remove the nut 57-170, the washer 57-160, the bolt 57-140 and the washer
57-150.
4 Remove the fixed rod 57-130 from the beam 4 lever 57-050.
5 Remove the nuts 57-090, the sleeves 57-100 and the taper pins 57-080.
6 Remove the beam 4 lever 57-050 (outer side of the beam 4 cover 57-030) and
the spacer sleeve 57-120 from the beam 4 shaft 57-110.
7 Support the beam 4 lever 57-050 (inside the beam 4 cover 57-030) and remove
the beam 4 shaft 57-110 from the beam 4 cover 57-030.

NOTE : It is only necessary to replace the bonded-in bearings 57-070 from the
levers 57-060 if they are damaged, see REPAIR .

NOTE : It is only necessary to replace the shouldered bushings 57-040 from the
beam 4 cover assembly 57-020 if they are damaged, see REPAIR .
(h) Remove the control rod 57-260 from the link lever assembly 57-320 as follows:
1 Remove and discard the cotter pin 57-250 from the nut 57-240.

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2 Remove the nut 57-240, the washer 57-230, the bolt 57-210 and the washer
57-220.
3 Remove the control rod 57-260 from the link lever assembly 57-320.
(i) Remove the fixed rod 57-390 as follows:
1 Remove and discard the cotter pin 57-250 from the nut 57-240.
2 Remove the nut 57-240, the washer 57-230, the bolt 57-210 and the washer
57-220.
3 Remove the fixed rod 57-390 and the washer 57-380 from the link lever assembly
57-320.
4 Remove and discard the cotter pin 57-420 from the nut 57-410.
5 Remove the nut 57-410, the washer 57-200 and the bolt 57-400.
6 Remove the fixed rod 57-390, the washer 57-440 and the bushing 57-430 from
the drift pin 57-450.
(j) Remove the drift pins 57-450 from the door structure as follows:

NOTE : It is only necessary to replace the drift pin bushings 57-550 from the door
structure if they are damaged, see REPAIR .

NOTE : It is only necessary to replace the lubrication fittings 57-560 from the door
structure if they are damaged, see REPAIR .
1 Remove the rod 57-540 as follows:
a Remove and discard the cotter pin 57-250 from the nut 57-240.
b Remove the nut 57-240, the washer 57-230, the bolt 57-210 and the
washer 57-220.
c Remove the rod 57-540 and the washer 57-380 from the link lever assembly
57-510.
d Remove and discard the cotter pin 57-420 from the nut 57-410.
e Remove the nut 57-410, the washer 57-200 and the bolt 57-400.
f Remove the rod 57-540, the washer 57-440 and the bushing 57-430 from
the drift pin 57-450.
2 Remove the control rod 57-260 as follows:
a Remove and discard the cotter pins 57-250 from the nuts 57-240.
b Remove the nuts 57-240, the washers 57-230, the bolts 57-210 and the
washers 57-220.
c Remove the control rod 57-260 from the bellcrank assemblies 57-270 and
57-460.

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(k) Remove the bellcrank assembly 57-460 as follows:


1 Remove the nuts 57-370, the sleeves 57-360 and the taper pins 57-350.
2 Remove the beam 3 shaft 57-470 and the link lever assemblies 57-480 and
57-510 from the door structure.

NOTE : It is only necessary to replace the bonded-in bearings 57-500 and


57-530 from the link levers 57-490 and 57-520 if they are damaged,
see REPAIR .
(l) Remove the bellcrank assembly 57-270 as follows:
1 Remove the nuts 57-370, the sleeves 57-360 and the taper pins 57-350.
2 Remove the beam 3 shaft 57-280 and the link lever assemblies 57-290 and
57-320 from the door structure.

NOTE : It is only necessary to replace the bonded-in bearings 57-310 and


57-340 from the link levers 57-300 and 57-330 if they are damaged,
see REPAIR .

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**For PN’s D5237236001200 D5237236001400

TASK 52-32-19-000-812-C01
Removal and Disassembly of the Rods and Drift Pins Installation
1. General
A. Put the door in a support with the correct shape to prevent damage.
-

NOTE : See REPAIR TASK 52-32-19-300-803-A01 for the replacement of component parts
which have a permanent connection.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-300-803-A01 Replacement of Parts
Referenced Information
TABLE 1

3. Procedure

CAUTION : IT IS NOT PERMITTED TO REPAIR OR REPLACE COMPONENTS THAT ARE


ASSEMBLED WITH TAPER PIN(S). IF YOU FIND A DEFECTIVE COMPONENT
THAT IS ASSEMBLED WITH TAPER PIN(S), YOU MUST REPLACE THE
ASSEMBLY.

Subtask 52-32-19-000-010-A01
A. Removal and Disassembly of the Rods and Drift Pins Installation

NOTE : See IPL_FIGURE_57, IPL_FIGURE_58A, IPL_FIGURE_63A.


(1) Remove and disassemble the rods and drift pins installation as follows:
(a) Remove the connecting rod assembly 58A-010 as follows:
1 Remove and discard the cotter pins 58A-080 from the nuts 58A-070.
2 Remove the nuts 58A-070, the washers 58A-060, the bolts 58A-040, the washers
58A-050 and the connecting rod assembly 58A-010.

NOTE : It is only necessary to replace the bonded-in bearings 58A-030 from


the connecting rod 58A-020 if they are damaged, see REPAIR TASK
52-32-19-300-803-A01.

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(b) Remove and disassemble the link assembly 58A-240 as follows:


1 Remove and discard the cotter pins 58A-340 and 58A-420 from the nuts
58A-330 and 58A-410.
2 Remove the nuts 58A-330 and 58A-410, the washers 58A-320 and 58A-213, the
bolts 58A-310 and 58A-400 and the link assembly 58A-240.
3 Remove the sleeves 58A-350 and 58A-430 and the bushing 58A-150.
4 Disassemble the link assembly 58A-240 as follows:

NOTE : It is only necessary to disassemble the link assembly 58A-240 if it is


damaged.
a Measure and record the length of the link assembly 58A-240 for the
assembly procedure.
b Release the tab washers 58A-270.
c Loosen the nuts 58A-260 and 58A-290 and remove the forks 58A-280 and
58A-300 from the rod 58A-250.
d Remove the nuts 58A-260 and 58A-290 and the tab washers 58A-270 from
the rod 58A-250.
e Discard the tab washers 58A-270.
(c) Remove the lever assembly 58A-360 as follows:
1 Remove and discard the cotter pin 58A-080 from the nut 58A-070.
2 Remove the nut 58A-070 and the washer 58A-060.
3 Remove the lever assembly 58A-360 from the support fitting 58A-440.

NOTE : It is only necessary to replace the shouldered bushings 58A-380 and


the bushing 58A-390 from the lever 58A-370 if they are damaged, see
REPAIR TASK 52-32-19-300-803-A01.

NOTE : It is only necessary to replace the riveted support fitting 58A-440 if it


is damaged, see REPAIR TASK 52-32-19-300-803-A01.
(d) Remove the sequence shaft assembly 58A-120 as follows:

NOTE : Record the positions of the serrated lever assembly 58A-160 and the
serrated lever 58A-090 on the sequence shaft assembly 58A-120 for the
assembly procedure.
1 Remove and discard the cotter pin 57-250 from the nut 57-240.
2 Remove the nut 57-240, the washer 57-230, the bolt 57-210 and the washer
57-220.
3 Remove the fixed rod 57-130 from the serrated lever assembly 58A-160.

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4 Remove the nuts 58A-470 and 58A-225, the washer 58A-215, the rivet pins
58A-200 and the bolt 58A-230.
5 Release the lock washer 58A-110.
6 Remove the screw 58A-100 and the lock washer 58A-110 from the serrated lever
58A-090.
7 Discard the lock washer 58A-110.
8 Remove the serrated lever 58A-090 from the sequence shaft assembly 58A-120.
9 Remove the link lever 58A-140 and the serrated lever 58A-170 from the
sequence shaft assembly 58A-120.

NOTE : It is only necessary to replace the bonded-in bearing 58A-180 from the
serrated lever 58A-170 if it is damaged, see REPAIR TASK
52-32-19-300-803-A01.
10 Remove the sequence shaft 58A-130 and the locking cam 58A-190 from the door
structure.
(e) Remove the fixed rod 63A-210 as follows:
1 Remove and discard the cotter pin 63A-090 from the nut 63A-080.
2 Remove the nut 63A-080, the washer 63A-070, the bolt 63A-120 and the washer
63A-130.
3 Remove the fixed rod 63A-210 from the link lever assembly 57-510.
(f) Remove the control rod 57-260 as follows:
1 Remove and discard the cotter pin 57-250 from the nut 57-240.
2 Remove the nut 57-240, the washer 57-230, the bolt 57-210 and the washer
57-220.
3 Remove the control rod 57-260 from the beam 4 lever 57-050.
(g) Remove and disassemble the beam 4 cover assembly 57-020 as follows:
1 Remove the bolts 57-190, the washers 57-200 and the beam 4 cover assembly
57-020 from the door structure.
2 Remove and discard the cotter pin 57-180 from the nut 57-170.
3 Remove the nut 57-170, the washer 57-160, the bolt 57-140 and the washer
57-150.
4 Remove the fixed rod 57-130 from the beam 4 lever 57-050.
5 Remove the nuts 57-090, the sleeves 57-100 and the taper pins 57-080.
6 Remove the beam 4 lever 57-050 (outer side of the beam 4 cover 57-030) and
the spacer sleeve 57-120 from the beam 4 shaft 57-110.

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D5237236000000

7 Support the beam 4 lever 57-050 (inside the beam 4 cover 57-030) and remove
the beam 4 shaft 57-110 from the beam 4 cover 57-030.

NOTE : It is only necessary to replace the bonded-in bearings 57-070 from the
levers 57-060 if they are damaged, see REPAIR TASK
52-32-19-300-803-A01.

NOTE : It is only necessary to replace the shouldered bushings 57-040 from the
beam 4 cover assembly 57-020 if they are damaged, see REPAIR
TASK 52-32-19-300-803-A01.
(h) Remove the control rod 57-260 from the link lever assembly 57-320 as follows:
1 Remove and discard the cotter pin 57-250 from the nut 57-240.
2 Remove the nut 57-240, the washer 57-230, the bolt 57-210 and the washer
57-220.
3 Remove the control rod 57-260 from the link lever assembly 57-320.
(i) Remove the fixed rod 57-390 as follows:
1 Remove and discard the cotter pin 57-250 from the nut 57-240.
2 Remove the nut 57-240, the washer 57-230, the bolt 57-210 and the washer
57-220.
3 Remove the fixed rod 57-390 and the washer 57-380 from the link lever assembly
57-320.
4 Remove and discard the cotter pin 57-420 from the nut 57-410.
5 Remove the nut 57-410, the washer 57-200 and the bolt 57-400.
6 Remove the fixed rod 57-390, the washer 57-440 and the bushing 57-430 from
the drift pin 57-450.
(j) Remove the drift pins 57-450 from the door structure as follows:

NOTE : It is only necessary to replace the drift pin bushings 57-550 from the door
structure if they are damaged, see REPAIR TASK 52-32-19-300-803-A01.

NOTE : It is only necessary to replace the lubrication fittings 57-560 from the door
structure if they are damaged, see REPAIR TASK 52-32-19-300-803-A01.
1 Remove the rod 57-540 as follows:
a Remove and discard the cotter pin 57-250 from the nut 57-240.
b Remove the nut 57-240, the washer 57-230, the bolt 57-210 and the
washer 57-220.
c Remove the rod 57-540 and the washer 57-380 from the link lever assembly
57-510.

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d Remove and discard the cotter pin 57-420 from the nut 57-410.
e Remove the nut 57-410, the washer 57-200 and the bolt 57-400.
f Remove the rod 57-540, the washer 57-440 and the bushing 57-430 from
the drift pin 57-450.
2 Remove the control rod 57-260 as follows:
a Remove and discard the cotter pins 57-250 from the nuts 57-240.
b Remove the nuts 57-240, the washers 57-230, the bolts 57-210 and the
washers 57-220.
c Remove the control rod 57-260 from the bellcrank assemblies 57-270 and
57-460.
(k) Remove the bellcrank assembly 57-460 as follows:
1 Remove the nuts 57-370, the sleeves 57-360 and the taper pins 57-350.
2 Remove the beam 3 shaft 57-470 and the link lever assemblies 57-480 and
57-510 from the door structure.

NOTE : It is only necessary to replace the bonded-in bearings 57-500 and


57-530 from the link levers 57-490 and 57-520 if they are damaged,
see REPAIR TASK 52-32-19-300-803-A01.
(l) Remove the bellcrank assembly 57-270 as follows:
1 Remove the nuts 57-370, the sleeves 57-360 and the taper pins 57-350.
2 Remove the beam 3 shaft 57-280 and the link lever assemblies 57-290 and
57-320 from the door structure.

NOTE : It is only necessary to replace the bonded-in bearings 57-310 and


57-340 from the link levers 57-300 and 57-330 if they are damaged,
see REPAIR TASK 52-32-19-300-803-A01.

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**For PN’s D5237236000000 D5237236000200 D5237236000400 D5237236000600

TASK 52-32-19-000-813-A01
Removal and Disassembly of the Vent Door Mechanism
1. General
A. Put the door in a support with the correct shape to prevent damage.
-

NOTE : See REPAIR for the replacement of component parts which have a permanent
connection.
2. Procedure

CAUTION : IT IS NOT PERMITTED TO REPAIR OR REPLACE COMPONENTS THAT ARE


ASSEMBLED WITH TAPER PIN(S). IF YOU FIND A DEFECTIVE COMPONENT
THAT IS ASSEMBLED WITH TAPER PIN(S), YOU MUST REPLACE THE
ASSEMBLY.

Subtask 52-32-19-000-012-A01
A. Removal and Disassembly of the Vent Door Mechanism

NOTE : See IPL_FIGURE_63.


(1) Remove and disassemble the vent door mechanism as follows:
(a) Remove the cover 63-010 as follows:
1 Remove the nuts 63-040, the washers 63-030 and the screws 63-020.
2 Remove the cover 63-010 and the spacers 63-050.
(b) Disconnect the fixed rod 63-210 from the bellcrank assembly 63-140 as follows:
1 Remove and discard the cotter pin 63-090 from the nut 63-080.
2 Remove the nut 63-080, the washer 63-070, the bolt 63-120 and the washer
63-130.
3 Disconnect the fixed rod 63-210 from the bellcrank assembly 63-140.
(c) Remove the adjustable rod 63-110 as follows:
1 Remove and discard the cotter pins 63-090 from the nuts 63-080.
2 Remove the nuts 63-080, the washers 63-070, the bolts 63-060 and 63-120, the
washers 63-070 and 63-130 and the bushing 63-100.
3 Remove the adjustable rod 63-110 from the link lever assembly 63-160 and the
vent door installation 63-220.

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(d) Remove the bellcrank assembly 63-140 as follows:


1 Remove the nuts 63-040, the sleeves 63-200 and the taper pins 63-190.
2 Remove the beam 3 shaft 63-150 and the link lever assemblies 63-160 from the
door structure.

NOTE : It is only necessary to replace the bonded-in bearings 63-180 from the
link levers 63-170 if they are damaged, see REPAIR .

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**For PN’s D5237236000800 D5237236001000 D5237236001200 D5237236001400

TASK 52-32-19-000-813-B01
Removal and Disassembly of the Vent Door Mechanism
1. General
A. Put the door in a support with the correct shape to prevent damage.
-

NOTE : See REPAIR TASK 52-32-19-300-803-A01 for the replacement of component parts
which have a permanent connection.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-300-803-A01 Replacement of Parts
Referenced Information
TABLE 1

3. Procedure

CAUTION : IT IS NOT PERMITTED TO REPAIR OR REPLACE COMPONENTS THAT ARE


ASSEMBLED WITH TAPER PIN(S). IF YOU FIND A DEFECTIVE COMPONENT
THAT IS ASSEMBLED WITH TAPER PIN(S), YOU MUST REPLACE THE
ASSEMBLY.

Subtask 52-32-19-000-011-A01
A. Removal and Disassembly of the Vent Door Mechanism

NOTE : See IPL_FIGURE_63A.


(1) Remove and disassemble the vent door mechanism as follows:
(a) Remove the cover 63A-010 as follows:
1 Remove the nuts 63A-040, the washers 63A-035, the screws 63A-020 and the
washers 63A-035.
2 Remove the cover 63A-010 and the spacers 63A-050.
(b) Disconnect the fixed rod 63A-210 from the bellcrank assembly 63A-140 as follows:
1 Remove and discard the cotter pin 63A-090 from the nut 63A-080.
2 Remove the nut 63A-080, the washer 63A-070, the bolt 63A-120 and the washer
63A-130.
3 Disconnect the fixed rod 63A-210 from the bellcrank assembly 63A-140.

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(c) Remove the adjustable rod 63A-110 as follows:


1 Remove and discard the cotter pins 63A-090 from the nuts 63A-080.
2 Remove the nuts 63A-080, the washers 63A-070, the bolts 63A-060 and
63A-120, the washers 63A-070 and 63A-130 and the bushing 63A-100.
3 Remove the adjustable rod 63A-110 from the link lever assembly 63A-160 and
from the vent door installation 63A-220.
(d) Remove the bellcrank assembly 63A-140 as follows:
1 Remove the nuts 63A-040, the sleeves 63A-200 and the taper pins 63A-190.
2 Remove the beam 3 shaft 63A-150 and the link lever assemblies 63A-160 from
the door structure.

NOTE : It is only necessary to replace the bonded-in bearings 63A-180 from


the link levers 63A-170 if they are damaged, see REPAIR TASK
52-32-19-300-803-A01.

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**For PN’s ALL

TASK 52-32-19-000-814-A01
Removal and Disassembly of the Vent Door Assembly
1. General
A. Put the door in a support with the correct shape to prevent damage.
-

NOTE : See REPAIR TASK 52-32-19-300-803-A01 for the replacement of component parts
which have a permanent connection.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-300-803-A01 Replacement of Parts
Referenced Information
TABLE 1

3. Procedure

Subtask 52-32-19-000-006-A01
A. Removal and Disassembly of the Vent Door Assembly

NOTE : See IPL_FIGURE_66.


(1) Remove and disassemble the vent door assembly 66-010 as follows:
(a) Remove the vent door assembly 66-010 as follows:
1 Remove and discard the cotter pins 66-370.
2 Remove the nuts 66-360 and the washers 66-350, 66-351.

WARNING : THE SPRINGS ARE INSTALLED WITH LOAD.


3 Carefully remove the bolts 66-340, the washers 66-350, 66-351, the sleeves
66-390, the springs 66-330 and 66-400, the washers 66-410, 66-411 and 66-420
and the sleeve 66-380.
4 Remove the vent door assembly 66-010 from the door structure.

NOTE : Record the number and positions of the washers 66-350, 66-351,
66-410, 66-411 and 66-420 for the assembly procedure.

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(b) Disassemble the vent door assembly 66-010 as follows:

NOTE : It is only necessary to replace the pressure-relief flap seal 66-320 if it is


damaged.

NOTE : It is only necessary to replace the riveted retainers 66-300 and 66-310 if
they are damaged, see REPAIR TASK 52-32-19-300-803-A01.
1 Remove and discard the cotter pins 66-050 from the spring bolts 66-030.
2 Remove the washers 66-040 and the spring bolts 66-030.
3 Remove the nuts 66-280, the washers 66-040, the screws 66-270 and 66-290, the
actuator arm assemblies 66-060 and 66-180 and the bracket assembly 66-140
from the vent door 66-020.

NOTE : It is only necessary to replace the bushings 66-080 and the shouldered
bushings 66-090 from the actuator arm assembly 66-060 if they are
damaged, see REPAIR TASK 52-32-19-300-803-A01.

NOTE : It is only necessary to replace the bushing 66-170 and the shouldered
bushing 66-160 from the bracket 66-150 if they are damaged, see
REPAIR TASK 52-32-19-300-803-A01.

NOTE : It is only necessary to replace the bushing 66-200 and the shouldered
bushings 66-210 and 66-220 from the actuator arm assembly 66-180 if
they are damaged, see REPAIR TASK 52-32-19-300-803-A01.
4 Release the tab washer 66-120 and loosen the nut 66-130.
5 Remove the bolt 66-110 with the nut 66-130 and the tab washer 66-120 from
the actuator arm 66-070.
6 Discard the tab washer 66-120.

NOTE : It is only necessary to replace the insert 66-100 from the actuator arm
66-070 if it is damaged, see REPAIR TASK 52-32-19-300-803-A01.
7 Release the tab washer 66-250 and loosen the nut 66-260.
8 Remove the bolt 66-240 with the nut 66-260 and the tab washer 66-250 from
the actuator arm 66-190.
9 Discard the tab washer 66-250.

NOTE : It is only necessary to replace the insert 66-230 from the actuator arm
66-190 if it is damaged, see REPAIR TASK 52-32-19-300-803-A01.

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**For PN’s ALL

TASK 52-32-19-000-815-A01
Removal and Disassembly of the Door Drainage
1. General
A. Put the door in a support with the correct shape to prevent damage.
-

NOTE : See REPAIR TASK 52-32-19-300-803-A01 for the replacement of component parts
which have a permanent connection.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-300-803-A01 Replacement of Parts
Referenced Information
TABLE 1

3. Procedure

Subtask 52-32-19-000-007-A01
A. Removal and Disassembly of the Door Drainage

NOTE : See IPL_FIGURE_72.


(1) Remove and disassemble the door drainage as follows:

CAUTION : DO NOT DAMAGE THE HOSE.


(a) Cut and discard the cable ties 72-080.
(b) Remove the hose 72-090 from the tube 72-060 and the door structure.
(c) Remove the nuts 72-030, the washers 72-020, the screws 72-010 and the washers
72-020.
(d) Remove the tube 72-060 with the flange 72-070 from the door structure.
(e) Remove the valve 72-050 from the valve retainer 72-040.
(f) Remove the valve retainer 72-040 from the door structure.
(g) Remove the nut 72-120, the washer 72-110 and the bolt 72-100.
(h) Remove the mount 72-130 from the door structure.

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**For PN’s D5237236000000 D5237236000200 D5237236000400 D5237236000600 D5237236000800


D5237236001000

TASK 52-32-19-000-816-A01
Removal of the Door Sensors
1. General
A. Put the door in a support with the correct shape to prevent damage.
-

NOTE : See REPAIR for the replacement of component parts which have a permanent
connection.
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
REFERENCE DESIGNATION
blanking caps
Fixtures, Tools, Test and Support Equipment
TABLE 1

3. Procedure

Subtask 52-32-19-010-007-A01
A. Removal of the Door Sensors

NOTE : See IPL_FIGURE_45, IPL_FIGURE_54, IPL_FIGURE_58, IPL_FIGURE_83.


(1) Remove the proximity sensor 12MJ as follows:
(a) Disconnect the electrical harness from the proximity sensor 83-010.
(b) Install the blanking caps on the electrical connectors.
(c) Remove the screws 83-070 with the washers 83-040 and the proximity sensor 83-010
from the door structure.
(2) Remove the Proximity Sensor 34MV as follows:
(a) Disconnect the electrical harness from the proximity sensor 83-010.
(b) Install the blanking caps on the electrical connectors.
(c) Remove the nuts 83-050, the washers 83-040, the screws 83-030 and the proximity
sensor 83-010 from the door structure.
(3) Remove the targets 83-020 as follows:
(a) Remove the nuts 83-050, the washers 83-040 and the screws 83-030 and 83-060 from
the targets 83-020.

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(b) Remove the targets 83-020 from the lever 58-370, the hand lever assembly 45-010
and the switch lever 54-050.

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**For PN’s D5237236001200 D5237236001400

TASK 52-32-19-000-816-B01
Removal of the Door Sensors
1. General
A. Put the door in a support with the correct shape to prevent damage.
-

NOTE : See REPAIR TASK 52-32-19-300-803-A01 for the replacement of component parts
which have a permanent connection.
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
REFERENCE DESIGNATION
blanking caps
Fixtures, Tools, Test and Support Equipment
TABLE 1

B.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-300-803-A01 Replacement of Parts
Referenced Information
TABLE 2

3. Procedure

Subtask 52-32-19-010-011-A01
A. Removal of the Door Sensors

NOTE : See IPL_FIGURE_45, IPL_FIGURE_54, IPL_FIGURE_58A, IPL_FIGURE_83.


(1) Remove the proximity sensor 12MJ as follows:
(a) Disconnect the electrical harness from the proximity sensor 83-010.
(b) Install the blanking caps on the electrical connectors.
(c) Remove the screws 83-070 with the washers 83-040 and the proximity sensor 83-010
from the door structure.
(2) Remove the Proximity Sensor 34MV as follows:
(a) Disconnect the electrical harness from the proximity sensor 83-010.
(b) Install the blanking caps on the electrical connectors.

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(c) Remove the nuts 83-050, the washers 83-040, the screws 83-030 and the proximity
sensor 83-010 from the door structure.
(3) Remove the targets 83-020 as follows:
(a) Remove the nuts 83-050, the washers 83-040 and the screws 83-060 from the targets
83-020.
(b) Remove the targets 83-020 from the lever 58A-370, the hand lever assembly 45-010
and the switch lever 54-050.

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**For PN’s ALL

TASK 52-32-19-000-817-A01
Removal of the Hinges
1. General
A. Put the door in a support with the correct shape to prevent damage.
-

NOTE : See REPAIR TASK 52-32-19-300-803-A01 for the replacement of component parts
which have a permanent connection.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-300-803-A01 Replacement of Parts
Referenced Information
TABLE 1

3. Procedure

Subtask 52-32-19-010-008-A01
A. Removal of the Hinges

NOTE : See IPL_FIGURE_93.


(1) Remove the hinge end fitting 93-010 as follows:
(a) Remove the nuts 93-220, the washers 93-230 and the screws 93-240.
(b) Remove the hinge end fitting 93-010 and the shims 93-020, 93-021, 93-022, 93-023,
93-024, 93-025, 93-026, 93-027, 93-028, 93-029 from the door structure.

NOTE : Record the number and positions of the shims 93-020, 93-021, 93-022,
93-023, 93-024, 93-025, 93-026, 93-027, 93-028, 93-029 for the assembly
procedure.

NOTE : It is possible that not all types of shim are installed. The number of shims
used can be different.

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(2) Remove the hinge assemblies 93-120, 93-150 and 93-180 as follows:

NOTE : It is only necessary to replace the hinge assemblies 93-120, 93-150 and 93-180 if
they are damaged. If you replace a hinge assembly you must measure and record
the position and the thickness of the shims 93-360, 93-361, 93-362, 93-363,
93-364, 93-365, 93-366, 93-367, 93-368, 93-460, 93-461, 93-462,93-463, 93-464,
93-465, 93-466, 93-467, 93-468, 93-469 and the hinge shim 93-369 for the
assembly procedure.
(a) Remove the nuts 93-220 and 93-250, the washers 93-230 and 93-260 and the screws
93-240, 93-270, 93-280, 93-290, 93-300, 93-310, 93-320, 93-330, 93-340 and 93-350.
(b) Remove the hinge assemblies 93-120, 93-150 and 93-180, the shim 93-360, 93-361,
93-362, 93-363, 93-364, 93-365, 93-366, 93-367, 93-368, 93-460, 93-461,
93-462,93-463, 93-464, 93-465, 93-466, 93-467, 93-468, 93-469 and the hinge shim
93-369 from the door structure.

NOTE : It is only necessary to replace the bushings 93-140 and 93-170 from the
hinges 93-130 and 93-160 if they are damaged, see REPAIR TASK
52-32-19-300-803-A01.

NOTE : It is only necessary to replace the bushings 93-200 and the shouldered
bushings 93-210 from the hinge 93-190 if they are damaged, see REPAIR
TASK 52-32-19-300-803-A01.

Subtask 52-32-19-010-012-A01
B. Removal of the Hinges

NOTE : See IPL_FIGURE_94.


(1) Remove the hinge end fitting 94-010 as follows:
(a) Remove the nuts 94-200, the washers 94-210 and the screws 94-220.
(b) Remove the hinge end fitting 94-010 and the shims 94-020, 94-021, 94-022, 94-023,
94-024, 94-025, 94-026, 94-027, 94-028, 94-029 from the door structure.

NOTE : Record the number and positions of the shims 94-020, 94-021, 94-022,
94-023, 94-024, 94-025, 94-026, 94-027, 94-028, 94-029 for the assembly
procedure.

NOTE : It is possible that not all types of shim are installed. The number of shims
used can be different.
(2) Remove the hinge assemblies 94-120 and 94-150 as follows:

NOTE : It is only necessary to replace the hinge assemblies 94-120 and 94-150 if they are
damaged. If you replace a hinge assembly you must measure and record the
position and the thickness of the shims.

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(a) Remove the nuts 94-200 and 94-230, the washers 94-210 and 94-240 and the screws
94-180, 94-190, 94-220, 94-250, 94-260, 94-270, 94-280 and 94-290.
(b) Remove the hinge assemblies 94-120 and 94-150 from the door structure.

NOTE : It is only necessary to replace the bushings 94-140 and 94-170 from the
hinges 94-130 and 94-160 if they are damaged, see REPAIR TASK
52-32-19-300-803-A01.

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CLEANING

**For PN’s ALL

TASK 52-32-19-100-801-A01
Clean the Painted Component Parts
1. General
A. Make sure that all dirt, grease, sealant and cleaning agent is removed.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
14SBA1 Textile-Lint free Cotton -
08ABC1 Aqueous Cleaner-Aircraft Exterior Pressure Spraying -
Consumable Materials
TABLE 1

B. Fixtures, Tools, Test and Support Equipment


REFERENCE DESIGNATION
vacuum cleaner
Fixtures, Tools, Test and Support Equipment
TABLE 2

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE


MATERIAL MANUFACTURER’S INSTRUCTIONS AND YOUR LOCAL
REGULATIONS.

CAUTION : USE ONLY THE SPECIFIED CLEANING AGENTS. CLEANING AGENTS WHICH
ARE NOT SPECIFIED CAN CAUSE DAMAGE.

Subtask 52-32-19-100-001-A01
A. Clean the Painted Component Parts
(1) Clean the component parts that are painted as follows:
(a) Remove all the loose particles and other dirt with a vacuum cleaner or a soft brush.
(b) Remove old sealant and remaining dirt with a nonmetallic scraper.

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(c) Clean the painted component parts with a clean Material No. 14SBA1 Textile-Lint
free Cotton - made moist with the Material No. 08ABC1 Aqueous Cleaner-Aircraft
Exterior Pressure Spraying -.
(d) Remove the Material No. 08ABC1 Aqueous Cleaner-Aircraft Exterior Pressure
Spraying - with clean water.
(e) Dry the component parts with a clean, dry Material No. 14SBA1 Textile-Lint free
Cotton - or with a hot-air blower.

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**For PN’s ALL

TASK 52-32-19-100-802-A01
Clean the Component Parts that are Not Painted
1. General
A. Make sure that all dirt, grease, sealant and cleaning agent is removed.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
14SBA1 Textile-Lint free Cotton -
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
14CDB1 Testing Medium-Fuel Leak Detection White Powder -
Consumable Materials
TABLE 1

B. Fixtures, Tools, Test and Support Equipment


REFERENCE DESIGNATION
vacuum cleaner
Fixtures, Tools, Test and Support Equipment
TABLE 2

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE


MATERIAL MANUFACTURER’S INSTRUCTIONS AND YOUR LOCAL
REGULATIONS.

CAUTION : USE ONLY THE SPECIFIED CLEANING AGENTS. CLEANING AGENTS WHICH
ARE NOT SPECIFIED CAN CAUSE DAMAGE.

Subtask 52-32-19-100-002-A01
A. Clean the Component Parts that are Not Painted
(1) Clean the component parts that are not painted as follows:
(a) Remove all the loose particles and other dirt with a vacuum cleaner or a soft brush.
(b) Remove the remaining dirt with a nonmetallic scraper.
(c) Clean the component parts which are not painted with a clean Material No. 14SBA1
Textile-Lint free Cotton - made moist with the Material No. 08BBF1 Non Aqueous
Cleaner-- Methyl-Ethyl-Ketone -.

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(d) Dry the clean parts with a clean, dry Material No. 14SBA1 Textile-Lint free Cotton -.
(e) Clean all the bushes and bearings with a clean, dry Material No. 14SBA1 Textile-Lint
free Cotton -.
(f) Clean the door seal, the vent door seal and the CFRP parts with a weak soap
solution.
(g) Dry the clean seals and the CFRP parts with a clean, dry Material No. 14SBA1
Textile-Lint free Cotton -.
(h) Apply the Material No. 14CDB1 Testing Medium-Fuel Leak Detection White Powder
- to the door seal and the vent door seal.

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**For PN’s ALL

TASK 52-32-19-100-803-A01
Clean the Electrical Components
1. General
A. Make sure that all dirt, grease, sealant and cleaning agent is removed.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
14SBA1 Textile-Lint free Cotton -
08BBD1 Non Aqueous Cleaner-- Isopropyl Alcohol -
Consumable Materials
TABLE 1

B. Fixtures, Tools, Test and Support Equipment


REFERENCE DESIGNATION
vacuum cleaner
Fixtures, Tools, Test and Support Equipment
TABLE 2

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE


MATERIAL MANUFACTURER’S INSTRUCTIONS AND YOUR LOCAL
REGULATIONS.

CAUTION : USE ONLY THE SPECIFIED CLEANING AGENTS. CLEANING AGENTS WHICH
ARE NOT SPECIFIED CAN CAUSE DAMAGE.

Subtask 52-32-19-100-003-A01
A. Clean the Electrical Components
(1) Clean the electrical components as follows:
(a) Remove all the loose dirt with a vacuum cleaner or a soft brush.
(b) Clean the electrical wiring and the electrical connectors with a clean Material No.
14SBA1 Textile-Lint free Cotton - made moist with the Material No. 08BBD1 Non
Aqueous Cleaner-- Isopropyl Alcohol -.

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(c) Dry the electrical components with a clean, dry Material No. 14SBA1 Textile-Lint free
Cotton - or a hot-air blower.

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**For PN’s ALL

TASK 52-32-19-100-804-A01
Clean the Sight Glasses
1. General
A. Make sure that all dirt, grease, sealant and cleaning agent is removed.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
14SBA1 Textile-Lint free Cotton -
08AFA1 Aqueous Cleaner-Transparent Plastic - -
Consumable Materials
TABLE 1

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE


MATERIAL MANUFACTURER’S INSTRUCTIONS AND YOUR LOCAL
REGULATIONS.

CAUTION : USE ONLY THE SPECIFIED CLEANING AGENTS. CLEANING AGENTS WHICH
ARE NOT SPECIFIED CAN CAUSE DAMAGE.

Subtask 52-32-19-100-004-A01
A. Clean the Sight Glasses
(1) Clean the sight glasses as follows:

CAUTION : DO NOT RUB THE SURFACE WITH DRY CLOTH.


(a) Clean the sight glasses with a weak soap solution.
(b) Dry the sight glasses with a clean, dry Material No. 14SBA1 Textile-Lint free Cotton -
.
(c) If more cleaning is required, clean the sight glasses with the Material No. 08AFA1
Aqueous Cleaner-Transparent Plastic - -and dry them with a clean, dry Material No.
14SBA1 Textile-Lint free Cotton -.

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INSPECTION/CHECK

**For PN’s ALL

TASK 52-32-19-210-801-A01
Door Structure
1. General
A. This check is a visual inspection of the component parts.
B. Do an approved nondestructive test if you think there is a crack which is not clearly visible.
C. See the Structural Repair Manual (SRM) for the repair of door structure.

NOTE : See REPAIR TASK 52-32-19-300-803-A01 for the replacement of the permanently
attached parts.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
12ABC1 Corrosion Preventive Compound-Water Displacing Soft Film -
12ACC1 Corrosion Preventive Compound-Heavy Duty Soft Film -
Consumable Materials
TABLE 1

B. Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-300-803-A01 Replacement of Parts
PMS 01-02-43
FIGURE 52-32-19-991-009-A FIGURE 52-32-19-991-009-A-Visual Examination of the Surface
Protection and Locking Indication
Referenced Information
TABLE 2

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE


MATERIAL MANUFACTURER’S INSTRUCTIONS AND YOUR LOCAL
REGULATIONS.

CAUTION : THE LIMITS OF ALLOWABLE DAMAGE ARE ALWAYS RELATED TO THE


NOMINAL MATERIAL THICKNESS OF THE COMPONENT PARTS.

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CAUTION : DO A NONDESTRUCTIVE TEST TO FIND OUT THE CONDITION OF THE CFRP


PART. YOU CAN FIND CRACKS OR DELAMINATION/DEBONDING ONLY THAT
WAY.

Subtask 52-32-19-210-001-A01
A. Check of the Door Structure for Damage
(1) Do a check of the door structure for damage.
(a) For the Allowable Damage Limits (ADL) and the repair procedure see the Structural
Repair Manual (SRM).
(b) Make sure that all inner surfaces of the door structure have a protection of the
Material No. 12ABC1 Corrosion Preventive Compound-Water Displacing Soft Film -,
see FIGURE 52-32-19-991-009-A, see PMS 01-02-43.
(c) Make sure that the outer surface of the door structure has a protection of the
Material No. 12ACC1 Corrosion Preventive Compound-Heavy Duty Soft Film -, see
FIGURE 52-32-19-991-009-A.

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**For PN’s ALL

CARGO DOOR CARGO DOOR


INSULATION SEAL

FR55A

CARGO DOOR
SURFACE PROTECTION

CORROSION PREVENTIVE CORROSION PREVENTIVE


(MATERIAL NO 12ABC1) (MATERIAL NO 12ACC1)

CARGO DOOR
STRUCTURE

LOCKING SHAFT

TYPICAL DIRECT VISUAL


LOCKING INDICATION

83 DEG
AREA OF RED MARKING

43 DEG
AREA OF GREEN MARKING

LOCKING CAM

F_CM_523219_1_0090101_01_01

Visual Examination of the Surface Protection and Locking Indication


FIGURE-52-32-19-991-009-A01

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TASK 52-32-19-210-802-A01
Structure Components
1. General
A. This check is a visual inspection of the component parts.
B. Do an approved nondestructive test if you think there is a crack which is not clearly visible.
C. See the Structural Repair Manual (SRM) for the door structure.

NOTE : See REPAIR TASK 52-32-19-300-803-A01 for the replacement of the permanently
attached parts.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-300-803-A01 Replacement of Parts
TASK 52-32-19-300-801-A01 Reworking or Machining
Referenced Information
TABLE 1

3. Procedure

CAUTION : THE LIMITS OF ALLOWABLE DAMAGE ARE ALWAYS RELATED TO THE


NOMINAL MATERIAL THICKNESS OF THE COMPONENT PARTS.

CAUTION : DO A NONDESTRUCTIVE TEST TO FIND OUT THE CONDITION OF THE CFRP


PART. YOU CAN FIND CRACKS OR DELAMINATION/DEBONDING ONLY THAT
WAY.

Subtask 52-32-19-210-002-A01
A. Check of the Structure Components

NOTE : See IPL_FIGURE_36, IPL_FIGURE_36A, IPL_FIGURE_36B for the X-stops and


IPL_FIGURE_93, IPL_FIGURE_94 for the hinges.

CAUTION : THE LIMITS ARE ALWAYS RELATED TO THE NOMINAL MATERIAL


THICKNESS.
(1) Check the structure components for cracks or corrosion.
(a) Cracks or corrosion are not permitted.
(b) See the DISASSEMBLY and ASSEMBLY for the replacement of the structure
components which have cracks and corrosion.

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(2) Check the structure components for scratches and marks.


(a) Scratches and marks are permitted up to a depth of 0.25 mm (0.009 in).
(b) See REPAIR TASK 52-32-19-300-801-A01 for the removal of scratches or marks
which are in the limits.
(c) See DISASSEMBLY and ASSEMBLY for the replacement of the structure
components which have scratches or marks that are not in the limits.
(3) Check the X-stops.
(a) Check the X-stops for cracks and deformation.
1 Cracks and deformation are not permitted. If you find a crack or deformation,
you must replace the X-stop.
(b) Check the X-stops for scratches.
1 Blend out the scratches in the X-stops up to a maximum depth of 0.25 mm
(0.009 in).
(c) Check the X-stops for marks and corrosion.
1 Remove the marks or the corrosion in the X-stops up to a maximum depth of
0.25 mm (0.009 in).
2 Replace the X-stops with marks or corrosion which are more than 0.25 mm
(0.009 in) in depth.
(4) Check the drain holes and drain valves.
(a) Check the drain holes and drain valves. Make sure that they are not blocked.

NOTE : Blocked drain holes and drain valves can cause corrosion of the structure.

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**For PN’s ALL

TASK 52-32-19-210-803-A01
Door Seal and Vent Door Seal
1. General
A. This check is a visual inspection of the component parts.
B. Do an approved nondestructive test if you think there is a crack which is not clearly visible.
C. See the Structural Repair Manual (SRM) for the door structure.

NOTE : See REPAIR TASK 52-32-19-300-803-A01 for the replacement of the permanently
attached parts.
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-300-803-A01 Replacement of Parts
TASK 52-32-19-300-802-A01 Repair of the Door Seal
TASK 52-32-19-000-801-A01 Removal of the Identification Plate, the Insulation and the Door Seal
TASK 52-32-19-000-801-B01 Removal of the Identification Plate, the Insulation and the Door Seal
TASK 52-32-19-400-801-A01 Installation of the Identification Plate, the Insulation and the Door
Seal
TASK 52-32-19-400-801-B01 Installation of the Identification Plate, the Insulation and the Door
Seal
Referenced Information
TABLE 1

3. Procedure

CAUTION : THE LIMITS OF ALLOWABLE DAMAGE ARE ALWAYS RELATED TO THE


NOMINAL MATERIAL THICKNESS OF THE COMPONENT PARTS.

CAUTION : DO A NONDESTRUCTIVE TEST TO FIND OUT THE CONDITION OF THE CFRP


PART. YOU CAN FIND CRACKS OR DELAMINATION/DEBONDING ONLY THAT
WAY.

Subtask 52-32-19-210-003-A01
A. Check of the Door Seal and the Vent Door Seal
(1) Check the door seals for hardening, cracks, oil contamination and porosity.
(a) Hardening, cracks, oil contamination or porosity are not permitted.

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(b) See DISASSEMBLY and ASSEMBLY for the replacement of the seal if there is such
damage.
(c) See REPAIR TASK 52-32-19-300-802-A01 for the reinforcement of the door seal.
(2) Check the seals for chafe marks and cuts.
(a) Repair the chafe marks and the cuts in the door seal up to 25.4 mm (1.0 in) but not
in the contact area of the fuselage, see REPAIR TASK 52-32-19-300-802-A01.

NOTE : Blocking of the 3.00 mm (0.118 in) inflation holes of the door seal is not
permitted.
(b) Replace the door seal if there are chafe marks and/or cuts larger than 25.4 mm (1.0
in).
(c) Chafe marks and cuts in the vent door seal are not permitted.
(d) See DISASSEMBLY TASK 52-32-19-000-801-A01TASK 52-32-19-000-801-B01 and
ASSEMBLY TASK 52-32-19-400-801-A01TASK 52-32-19-400-801-B01 for the
replacement of the door seal if there is such damage.

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**For PN’s ALL

TASK 52-32-19-210-804-A01
Door Mechanism
1. General
A. This check is a visual inspection of the component parts.
B. Do an approved nondestructive test if you think there is a crack which is not clearly visible.
C. See the Structural Repair Manual (SRM) for the door structure.

NOTE : See REPAIR TASK 52-32-19-300-803-A01 for the replacement of the permanently
attached parts.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-300-803-A01 Replacement of Parts
TASK 52-32-19-820-808-A01 Fits and Clearances Table
Referenced Information
TABLE 1

3. Procedure

CAUTION : THE LIMITS OF ALLOWABLE DAMAGE ARE ALWAYS RELATED TO THE


NOMINAL MATERIAL THICKNESS OF THE COMPONENT PARTS.

CAUTION : DO A NONDESTRUCTIVE TEST TO FIND OUT THE CONDITION OF THE CFRP


PART. YOU CAN FIND CRACKS OR DELAMINATION/DEBONDING ONLY THAT
WAY.

Subtask 52-32-19-210-004-A01
A. Check of the Door Mechanism
(1) Check the component parts of the door mechanism for wear.
(a) See FITS AND CLEARANCES TASK 52-32-19-820-808-A01 for the wear limits.
(b) See DISASSEMBLY and ASSEMBLY for the replacement of component parts with
wear not in the limits.

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**For PN’s ALL

TASK 52-32-19-210-805-A01
Locking Mechanism
1. General
A. This check is a visual inspection of the component parts.
B. Do an approved nondestructive test if you think there is a crack which is not clearly visible.
C. See the Structural Repair Manual (SRM) for the door structure.

NOTE : See REPAIR TASK 52-32-19-300-803-A01 for the replacement of the permanently
attached parts.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-300-803-A01 Replacement of Parts
TASK 52-32-19-300-801-A01 Reworking or Machining
FIGURE 52-32-19-991-010-A FIGURE 52-32-19-991-010-A-Visual Examination of the Surface
Protection and Locking Indication
Referenced Information
TABLE 1

3. Procedure

CAUTION : THE LIMITS OF ALLOWABLE DAMAGE ARE ALWAYS RELATED TO THE


NOMINAL MATERIAL THICKNESS OF THE COMPONENT PARTS.

CAUTION : DO A NONDESTRUCTIVE TEST TO FIND OUT THE CONDITION OF THE CFRP


PART. YOU CAN FIND CRACKS OR DELAMINATION/DEBONDING ONLY THAT
WAY.

Subtask 52-32-19-210-005-A01
A. Check of the Locking Mechanism

CAUTION : THE LIMITS ARE ALWAYS RELATED TO THE NOMINAL MATERIAL


THICKNESS.
(1) Check for cracks.
(a) Cracks are not permitted.
(b) See DISASSEMBLY and ASSEMBLY for the replacement of the parts which have
cracks.

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(2) Check for scratches, marks and corrosion.


(a) Scratches, marks and corrosion are permitted up to a depth of 0.25 mm (0.009 in).
(b) See REPAIR TASK 52-32-19-300-801-A01 for the removal of the scratches, marks
and corrosion which are in the limits.
(c) See DISASSEMBLY and ASSEMBLY for the replacement of the parts which have
scratches, marks and corrosion that are not in the limits.
(3) Check for deformation.
(a) Deformation is not permitted.
(b) See DISASSEMBLY and ASSEMBLY for the replacement of the parts which have
deformation.
(4) Check for wear.
(a) See REPAIR TASK 52-32-19-300-801-A01 for the repair of the parts which have
wear.
(b) Make sure that the maximum outer diameter of the spring bolt 45-460 is not less than
6.25 mm (0.247 in).
(c) Make sure that the inner diameter of the guide bush 96-340 is not more than 8.5 mm
(0.334 in).
(d) Replace the parts which have dimensions that are not in the limits.
(5) Check for other damage.
(a) Other damage is not permitted.
(b) See DISASSEMBLY and ASSEMBLY for the replacement of the parts which have
other damage.
(6) Check the red and green markings on the locking cams for damage, see FIGURE
52-32-19-991-010-A.

NOTE : Especially check after ASSEMBLY.


(7) Check the inner surfaces of the latching hooks for marks.
(a) Marks up to a depth of 0.1 mm (0.003 in) are permitted.
(b) You must remove marks of a depth between 0.1 and 0.3 mm (0.004 and 0.011 in).
(c) Replace the latching hooks which have marks with a depth of more than 0.3 mm
(0.011 in).

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**For PN’s ALL

CARGO DOOR CARGO DOOR


INSULATION SEAL

FR55A

CARGO DOOR
SURFACE PROTECTION

CORROSION PREVENTIVE CORROSION PREVENTIVE


(MATERIAL NO 12ABC1) (MATERIAL NO 12ACC1)

CARGO DOOR
STRUCTURE

LOCKING SHAFT

TYPICAL DIRECT VISUAL


LOCKING INDICATION

83 DEG
AREA OF RED MARKING

43 DEG
AREA OF GREEN MARKING

LOCKING CAM

F_CM_523219_1_0100101_01_01

Visual Examination of the Surface Protection and Locking Indication


FIGURE-52-32-19-991-010-A01

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**For PN’s ALL

TASK 52-32-19-210-806-A01
Protective Treatment
1. General
A. This check is a visual inspection of the component parts.
B. Do an approved nondestructive test if you think there is a crack which is not clearly visible.
C. See the Structural Repair Manual (SRM) for the door structure.

NOTE : See REPAIR TASK 52-32-19-300-803-A01 for the replacement of the permanently
attached parts.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-300-803-A01 Replacement of Parts
TASK 52-32-19-300-801-A01 Reworking or Machining
Referenced Information
TABLE 1

3. Procedure

CAUTION : THE LIMITS OF ALLOWABLE DAMAGE ARE ALWAYS RELATED TO THE


NOMINAL MATERIAL THICKNESS OF THE COMPONENT PARTS.

CAUTION : DO A NONDESTRUCTIVE TEST TO FIND OUT THE CONDITION OF THE CFRP


PART. YOU CAN FIND CRACKS OR DELAMINATION/DEBONDING ONLY THAT
WAY.

Subtask 52-32-19-210-006-A01
A. Check of the Protective Treatment
(1) Do a check of the structure components and the door mechanism for damaged protective
treatment.
(a) See REPAIR TASK 52-32-19-300-801-A01 for the repair of the damaged protective
treatment.

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TASK 52-32-19-210-807-A01
Electrical Equipment
1. General
A. This check is a visual inspection of the component parts.
B. Do an approved nondestructive test if you think there is a crack which is not clearly visible.
C. See the Structural Repair Manual (SRM) for the door structure.

NOTE : See REPAIR TASK 52-32-19-300-803-A01 for the replacement of the permanently
attached parts.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-300-803-A01 Replacement of Parts
TASK 52-32-19-100-803-A01 Clean the Electrical Components
TASK 52-32-19-300-801-A01 Reworking or Machining
Referenced Information
TABLE 1

3. Procedure

CAUTION : THE LIMITS OF ALLOWABLE DAMAGE ARE ALWAYS RELATED TO THE


NOMINAL MATERIAL THICKNESS OF THE COMPONENT PARTS.

CAUTION : DO A NONDESTRUCTIVE TEST TO FIND OUT THE CONDITION OF THE CFRP


PART. YOU CAN FIND CRACKS OR DELAMINATION/DEBONDING ONLY THAT
WAY.

Subtask 52-32-19-210-007-A01
A. Check of the Electrical Equipment
(1) Check the electrical harness for damaged attachment parts, chafe marks and other damage.
(a) Chafe marks, damaged attachment parts or other damage are not permitted.
(b) See CLEANING TASK 52-32-19-100-803-A01 for the removal of the contamination.
(c) Tighten the loose attachments and connections.
(d) Replace the parts of the electrical harness which have chafe marks or other damage.
(e) See DISASSEMBLY and ASSEMBLY for the replacement of the damaged electrical
harness and attachment parts.

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(2) Check the electrical components for loose attachment, contamination and other damage.
(a) Damage is not permitted.
(b) Tighten the loose attachments.
(c) See CLEANING TASK 52-32-19-100-803-A01 for the removal of the contamination.
(d) See DISASSEMBLY and ASSEMBLY for the replacement of the electrical
components.
(3) Check the bonding straps for damage, corrosion, attachment and torsion.
(a) Damage and corrosion are not permitted.
(b) See DISASSEMBLY and ASSEMBLY for the replacement of the damaged or corroded
bonding straps.
(c) See REPAIR TASK 52-32-19-300-801-A01 for the removal of corrosion on attachment
points.
(d) Damaged lacquer coating, incorrect attachment or torsion is not permitted.
(e) See ASSEMBLY for the correct installation of the bonding straps.

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TASK 52-32-19-210-808-A01
Springs
1. General
A. This check is a visual inspection of the component parts and a check of the spring values.
B. Do an approved nondestructive test if you think there is a crack which is not clearly visible.
C. See the Structural Repair Manual (SRM) for the door structure.

NOTE : See REPAIR TASK 52-32-19-300-803-A01 for the replacement of the permanently
attached parts.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-300-803-A01 Replacement of Parts
FIGURE 52-32-19-991-011-A FIGURE 52-32-19-991-011-A-Torsion Spring
Referenced Information
TABLE 1

3. Procedure

CAUTION : THE LIMITS OF ALLOWABLE DAMAGE ARE ALWAYS RELATED TO THE


NOMINAL MATERIAL THICKNESS OF THE COMPONENT PARTS.

Subtask 52-32-19-210-008-A01
A. Check of the Springs
(1) Check for damage.
(a) Damage is not permitted.
(b) See DISASSEMBLY and ASSEMBLY for the replacement of the springs which have
damage.
(2) Check the spring data.
(a) For the test data see TABLE 2 and TABLE 3.
(b) For the torsion spring, see FIGURE 52-32-19-991-011-A.

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(c) See the DISASSEMBLY and ASSEMBLY for the replacement of the springs which
has data that is not in the limits.
IPC FIG. ITEM FREE LENGTH TEST LENGTH LOAD daN (lbf.)
mm (in) mm (in)
IPL_FIGURE_45 Compression spring 61.0 45.20 22.43 - 29.70
45-470 (2.401) (1.780) (50.43 - 66.76)
IPL_FIGURE_53 Compression spring 98.0 78.0 6.07 - 8.09
53-040 (3.858) (3.071) (13.65 - 18.18)
IPL_FIGURE_53A Tension spring 57.80 63.80 5.29 - 7.93
53A-370 (2.275) (2.511) (11.90 - 17.82)
Spring Test Data
TABLE 2

IPL
Figure Item Pos. Angle m.daN lbf. in
A IPL_FIGURE_48 Leg spring A1 68.9 deg. 0.018 - 0.022 1.60 - 1.94
48-110 A2 127.9 deg. 0.032 - 0.040 2.84 - 3.54
Test Data of the Torsion Spring
TABLE 3

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F_CM_523219_1_0110101_01_00

Torsion Spring
FIGURE-52-32-19-991-011-A01

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TASK 52-32-19-210-809-A01
Identification Plate
1. General
A. This check is a visual inspection of the component parts.
B. Do an approved nondestructive test if you think there is a crack which is not clearly visible.
C. See the Structural Repair Manual (SRM) for the door structure.

NOTE : See REPAIR TASK 52-32-19-300-803-A01 for the replacement of the permanently
attached parts.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-300-803-A01 Replacement of Parts
Referenced Information
TABLE 1

3. Procedure

CAUTION : THE LIMITS OF ALLOWABLE DAMAGE ARE ALWAYS RELATED TO THE


NOMINAL MATERIAL THICKNESS OF THE COMPONENT PARTS.

Subtask 52-32-19-210-009-A01
A. Check of the Identification Plate
(1) Do a check of the identification plate for readability and attachment.
(a) A loose or damaged identification plate is not permitted.
(b) See REPAIR TASK 52-32-19-300-803-A01 for the replacement of the damaged
identification plate.

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TASK 52-32-19-210-810-A01
Visual Examination
1. General
A. This check is a visual inspection of the component parts.
B. Do an approved nondestructive test if you think there is a crack which is not clearly visible.
C. See the Structural Repair Manual (SRM) for the door structure.

NOTE : See REPAIR TASK 52-32-19-300-803-A01 for the replacement of the permanently
attached parts.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-300-803-A01 Replacement of Parts
FIGURE 52-32-19-991-012-A FIGURE 52-32-19-991-012-A-Visual Examination of the Surface
Protection and Locking Indication
Referenced Information
TABLE 1

3. Procedure

CAUTION : THE LIMITS OF ALLOWABLE DAMAGE ARE ALWAYS RELATED TO THE


NOMINAL MATERIAL THICKNESS OF THE COMPONENT PARTS.

CAUTION : DO A NONDESTRUCTIVE TEST TO FIND OUT THE CONDITION OF THE CFRP


PART. YOU CAN FIND CRACKS OR DELAMINATION/DEBONDING ONLY THAT
WAY.

Subtask 52-32-19-210-010-A01
A. Visual Examination
(1) Examine all screws, bolts, nuts and tapered pins for general condition, wear and other
damage.
(2) Examine all bearings for correct movement without play.
(3) Examine all bushes for wear, scratches, corrosion and correct installation.
(4) Examine all bonding leads for damaged and corrosion.
(5) Examine all nut plates for damaged threads, correct attachment and corrosion.
(6) Examine the hoist fittings for defective threads and corrosion.

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(7) Examine the insulation for contamination and correct attachment.


(8) Make sure that the hoses, the water drain valves and holes are clean and not blocked.
(9) Examine the red painted areas of the hand lever assembly, the handle flap and the inside of
the vent door frame for damage.
(10) Examine the lubrication fittings for damage.
(11) Examine the red and green marks on the locking cams for damage, see FIGURE
52-32-19-991-012-A.
(12) Examine the sight glasses installed in the access cover for damage.

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**For PN’s ALL

CARGO DOOR CARGO DOOR


INSULATION SEAL

FR55A

CARGO DOOR
SURFACE PROTECTION

CORROSION PREVENTIVE CORROSION PREVENTIVE


(MATERIAL NO 12ABC1) (MATERIAL NO 12ACC1)

CARGO DOOR
STRUCTURE

LOCKING SHAFT

TYPICAL DIRECT VISUAL


LOCKING INDICATION

83 DEG
AREA OF RED MARKING

43 DEG
AREA OF GREEN MARKING

LOCKING CAM

F_CM_523219_1_0120101_01_01

Visual Examination of the Surface Protection and Locking Indication


FIGURE-52-32-19-991-012-A01

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REPAIR

**For PN’s ALL

TASK 52-32-19-300-801-A01
Reworking or Machining
1. General
A. If you find damage on the door fairing (CFRP part) during CHECK, you must do a structural
repair.
B. See the Structural Repair Manual (SRM) for the door structure.

NOTE : See CHECK and FITS AND CLEARANCES for the limits of the component parts.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
08ABC1 Aqueous Cleaner-Aircraft Exterior Pressure Spraying -
14SBA1 Textile-Lint free Cotton -
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
04CMA2 Wash Primer-- - Structure
04EAC2 Primer Polyurethane Paint-- Corrosion Inhibiting Structure
04JME4 Top Coat Polyurethane-- Grey Internal Structure
10ABC1 Surface Pretreatment-Light Alloys Chemical Conversion Yellow -
12ABC1 Corrosion Preventive Compound-Water Displacing Soft Film -
12ACC1 Corrosion Preventive Compound-Heavy Duty Soft Film -
masking material
Consumable Materials
TABLE 1

B. Fixtures, Tools, Test and Support Equipment


REFERENCE DESIGNATION
abrasive cloth
Fixtures, Tools, Test and Support Equipment
TABLE 2

C. Referenced Information
REFERENCE DESIGNATION
PMS 01-02-08

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REFERENCE DESIGNATION
PMS 01-02-43
FIGURE 52-32-19-991-013-A FIGURE 52-32-19-991-013-A-Visual Examination of the Surface
Protection and Locking Indication
Referenced Information
TABLE 3

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE


MATERIAL MANUFACTURER’S INSTRUCTIONS AND YOUR LOCAL
REGULATIONS.

CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.

CAUTION : AFTER THE REMOVAL OF THE DAMAGE THE COMPONENTS PARTS MUST BE
IN THE LIMITS. REFER TO CHECK FOR THE LIMITS.

Subtask 52-32-19-300-001-A01
A. Reworking or Machining
(1) Repair of the Scratches and Marks

CAUTION : THE WIDTH OF THE GROOVE AFTER THE REPAIR MUST NOT BE
MORE THAN 6 MM (0.24 IN.).
(a) Hollow out the scratch or the score to make a shallow groove.

NOTE : Do not remove more material than necessary and keep the width to 6.0 mm
(0.23 in).
(b) Make the groove smooth with an abrasive cloth.
(c) Burnish the surface with your hands or with a buffing wheel.
(d) Repair the damaged paintwork as specified in .
(2) Repair of the Corrosion Damage
(a) Clean the corroded and the adjacent areas and remove the grease with the Material
No. 08ABC1 Aqueous Cleaner-Aircraft Exterior Pressure Spraying -.
(b) Dry the wet areas with a clean, dry Material No. 14SBA1 Textile-Lint free Cotton -.

NOTE : Before you start to repair the corrosion damage, approved persons must
make an analysis of the level of the corrosion damage.
(c) Remove the surface protection from the corroded area with an abrasive cloth.

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(d) Remove the corroded material as follows:


1 Apply the masking material around the corroded area.
2 Remove the corrosion with a synthetic sponge and/or an abrasive cloth.
3 Remove the material from the adjacent area, so that the transition to the work
area is smooth and without stress concentration
4 Clean the work area with a clean, dry Material No. 14SBA1 Textile-Lint free
Cotton - made moist with the Material No. 08BBF1 Non Aqueous Cleaner--
Methyl-Ethyl-Ketone -.
5 Let the work area dry.
(e) Use a magnifying glass to make sure that all the corroded material is removed and
that there are no cracks.

NOTE : It is important that all the corroded material is removed before you
continue the work. The smallest corroded area can cause new extended
corrosion damage.

NOTE : If you find a defect, you must do an approved nondestructive test.


(f) Repair the damaged paintwork as specified in .
(g) Remove the masking material.
(3) Repair of the Protective Treatment
(a) Repair the damaged paintwork as follows:
1 Remove the damaged paintwork with an abrasive cloth.
2 Remove the paint dust
3 Clean the work area with a clean Material No. 14SBA1 Textile-Lint free Cotton
- made moist with the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-
Ethyl-Ketone -.

NOTE : Do not touch the cleaned area.


4 Let the work area dry.
5 Apply the Material No. 04CMA2 Wash Primer-- - Structure to the metal
surface.
6 Let the Material No. 04CMA2 Wash Primer-- - Structure dry.
7 Apply the Material No. 04EAC2 Primer Polyurethane Paint-- Corrosion
Inhibiting Structure.
8 Let the Material No. 04EAC2 Primer Polyurethane Paint-- Corrosion Inhibiting
Structure dry.

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9 Apply the Material No. 04JME4 Top Coat Polyurethane-- Grey Internal
Structure.
10 Let the Material No. 04JME4 Top Coat Polyurethane-- Grey Internal Structure
dry.
(b) Repair the anodized surfaces as follows:
1 Clean the work area with a clean Material No. 14SBA1 Textile-Lint free Cotton
- made moist with the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-
Ethyl-Ketone -.

CAUTION : MAKE SURE THAT THE COATING MATERIAL NO. 10ABC1 -


SURFACE PRETREATMENT - LIGHT ALLOYS CHEMICAL
CONVERSION YELLOW DOES NOT GO INTO GAPS OR BELOW
FASTENERS WHERE YOU CANNOT MAKE IT NEUTRAL.
COATING WHICH YOU DO NOT MAKE NEUTRAL CAUSES NEW
CORROSION.
2 Apply the Material No. 10ABC1 Surface Pretreatment-Light Alloys Chemical
Conversion Yellow - to the prepared area and let it work for 3 minutes, see PMS
01-02-08.
3 Make the area neutral with clean water.
4 Dry the repaired area with warm air up to a maximum temperature of 60 deg. C
(140 deg. F).
(c) Repair the Corrosion Preventive Film as follows:

NOTE : See FIGURE 52-32-19-991-013-A.


1 Put covers on the drain vents.
2 Apply the:
- Material No. 12ABC1 Corrosion Preventive Compound-Water Displacing
Soft Film - on the inner surfaces of the door only, see PMS 01-02-43.
- Material No. 12ACC1 Corrosion Preventive Compound-Heavy Duty Soft
Film - on the outer lateral surfaces around the edge of the door only.
3 Let the corrosion preventive dry.
4 Remove the covers from the drain vents.

NOTE : Make sure that the existing drain holes are not blocked.

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**For PN’s ALL

CARGO DOOR CARGO DOOR


INSULATION SEAL

FR55A

CARGO DOOR
SURFACE PROTECTION

CORROSION PREVENTIVE CORROSION PREVENTIVE


(MATERIAL NO. 12ABC1) (MATERIAL NO. 12ACC1)

CARGO DOOR
STRUCTURE

LOCKING SHAFT

TYPICAL DIRECT VISUAL


LOCKING INDICATION

83°
AREA OF RED MARKING

43°
AREA OF GREEN MARKING

LOCKING CAM

F_CM_523219_1_0130101_01_01

Visual Examination of the Surface Protection and Locking Indication


FIGURE-52-32-19-991-013-A01

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**For PN’s ALL

TASK 52-32-19-300-802-A01
Repair of the Door Seal
1. General
A. If you find damage on the door fairing (CFRP part) during CHECK, you must do a structural
repair.
B. See the Structural Repair Manual (SRM) for the door structure.

NOTE : See CHECK and FITS AND CLEARANCES for the limits of the component parts.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
08BPA1 Non Aqueous Cleaner-Non structural use - -
14SBA1 Textile-Lint free Cotton -
06CMD9 Silicone Adhesive Sealant-General Purpose One part legacy
13XJA1 Laminate Repair Patch-Pax Door Seal - -
14HHB1 Film-Rubber Bonding Polyester Foil -
06CED1 Silicone Adhesive Sealant-Rubber & Plastic Bonding One part -
- abrasive cloth
very fine abrasive cloth
- abrasive cloth
self-adhesive tape
self-adhesive tape
fine emery cloth
- emery cloth
Consumable Materials
TABLE 1

B. Fixtures, Tools, Test and Support Equipment


REFERENCE DESIGNATION
abrasive cloth
Fixtures, Tools, Test and Support Equipment
TABLE 2

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C. Referenced Information
REFERENCE DESIGNATION
FIGURE 52-32-19-991-014-A FIGURE 52-32-19-991-014-A-Door Seal Repair
FIGURE 52-32-19-991-015-A FIGURE 52-32-19-991-015-A-Door Seal Repair
FIGURE 52-32-19-991-016-A FIGURE 52-32-19-991-016-A-Bonding Block
FIGURE 52-32-19-991-017-A FIGURE 52-32-19-991-017-A-Reinforcement of the Cargo Door Seal
Referenced Information
TABLE 3

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE


MATERIAL MANUFACTURER’S INSTRUCTIONS AND YOUR LOCAL
REGULATIONS.

CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.

CAUTION : AFTER THE REMOVAL OF THE DAMAGE THE COMPONENTS PARTS MUST BE
IN THE LIMITS. REFER TO CHECK FOR THE LIMITS.

Subtask 52-32-19-300-002-A01
A. Repair of the Door Seal

NOTE : See FIGURE 52-32-19-991-014-A, FIGURE 52-32-19-991-015-A, FIGURE


52-32-19-991-016-A, FIGURE 52-32-19-991-017-A.

CAUTION : MAKE SURE THAT THE SEAL IS TAGGED ”TO BE SUBJECTED TO A


FUSELAGE PRESSURIZATION CHECK” AFTER THE INSTALLATION OF THE
DOOR.
(1) Remove the door seal from the seal retainer.
(2) Repair of chafe marks and cuts up to 25.4 mm (1.0 in) that are not in the contact area as
follows:

NOTE : See FIGURE 52-32-19-991-014-A, FIGURE 52-32-19-991-016-A.


(a) Drill a stop hole of 2 mm (0.078 in) dia. at each end of the cut.
(b) Apply pressure to the seal to open the cut.
(c) Make the face of the cut rough with an abrasive cloth.
(d) Carefully remove the first layer of the reinforced tissue from the door seal for a
distance of 10 mm (0.4 in) around the cut.

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(e) Prepare the surface of the repair area with a very fine - abrasive cloth.
(f) Clean the repair area with the Material No. 08BPA1 Non Aqueous Cleaner-Non
structural use - -.
(g) Dry the cleaned area with a clean, dry Material No. 14SBA1 Textile-Lint free Cotton
-.
(h) Apply a thin layer of the Material No. 06CMD9 Silicone Adhesive Sealant-General
Purpose One part legacy to the faces of the cut.
(i) Press the faces of the cut together and allow them to cure.
(j) Cut a piece of the Material No. 13XJA1 Laminate Repair Patch-Pax Door Seal - - the
same size as the repair area.
(k) Apply a thin layer of the Material No. 06CMD9 Silicone Adhesive Sealant-General
Purpose One part legacy to the repair area and fill the stop holes.
(l) Put the prepared replacement fabric on the repair area so that it is as smooth as the
seal surface.
(m) Cover the repair area with a layer of the Material No. 14HHB1 Film-Rubber Bonding
Polyester Foil - and put the seal in a wooden bonding block.
(n) Use a clamp to compress the seal in the wooden bonding block. Keep the seal in the
wooden bonding block for 24 hours.
(o) Remove the wooden bonding block and the special material from the repair area of
the seal.
(p) Polish the repair area with a very fine abrasive cloth to get a smooth surface of the
seal.
(3) Repair the chafe marks and/or cuts that are more than 25.4 mm (1.0 in) in length or in
the contact area, by replacement of a section as follows:

NOTE : See FIGURE 52-32-19-991-015-A, FIGURE 52-32-19-991-016-A.

NOTE : The repair area must be S = minimum of 50 mm (1.97 in) from the inflation
holes.
(a) Remove the damaged section of the seal.
(b) In the straight and curved sections, cut the replacement section of the seal to the
same length as the removed section.

NOTE : Make sure that the quantity of the inflation holes are the same as in the
removed section.
(c) Carefully remove the first layer of the fabric reinforcement from the ends of the seal
and the replacement sections over a length of 25.4 mm (1.0 in).
(d) Make the surfaces of the repair areas rough with an abrasive cloth.

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(e) Clean the surface with the Material No. 08BPA1 Non Aqueous Cleaner-Non structural
use - -.
(f) Dry the cleaned area with a clean, dry Material No. 14SBA1 Textile-Lint free Cotton
-.
(g) Apply a thin layer of the Material No. 06CMD9 Silicone Adhesive Sealant-General
Purpose One part legacy to the ends of the seals and the replacement sections.
(h) Press and hold the ends of the replacement section and the seal together and allow
them to cure.
(i) Cut a piece of the Material No. 13XJA1 Laminate Repair Patch-Pax Door Seal - - to
the size of the repair areas.
(j) Apply a thin layer of the Material No. 06CMD9 Silicone Adhesive Sealant-General
Purpose One part legacy to the contact surface of the replacement tissue and the
repair areas.
(k) Put the replacement tissue onto the repair areas.
(l) Cover the repair area with a layer of the Material No. 14HHB1 Film-Rubber Bonding
Polyester Foil - and install the seal in the wooden bonding block.
(m) Compress the seal over a period of 24 hours in the wooden bonding block with a
clamp.
(n) Remove the wooden bonding block and the special material from the repair area of
the seal.
(o) Polish the repair area with a very fine - abrasive cloth until the seal is smooth.
(4) Reinforce the door seal as follows:

NOTE : See FIGURE 52-32-19-991-017-A.

CAUTION : MAKE SURE THAT THE SEAL IS TAGGED ”TO BE SUBJECTED TO A


FUSELAGE PRESSURIZATION CHECK” AFTER THE INSTALLATION OF
THE DOOR.
(a) Apply the self-adhesive tape on both sides of the door seal in the area of the drift
pins.
(b) Mark the position of the drift pins on the self-adhesive tape.
(c) Measure the distance X and mark the position on both sides on another piece of self-
adhesive tape on the door seal.
(d) Remove the door seal from the door.
(e) Prepare the door seal as follows:
1 Make a cut of 60.0 mm (2.36 in) long into the root of the door seal between
FR57 and FR57A.

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2 Drill stop holes of dia. 2.0 mm (0.078 in) at the ends of the cut.
(f) Install the additional silicon tube into the door seal as follows:
1 Cut the additional silicon rubber (NSA 3629-8-12) to a length of 3465.0 mm
(136.41 in).
2 Push the seal to open the cut.
3 Carefully install the additional silicon tube into the door seal.
(g) Close the cut in the door seal root as follows:
1 Push the seal to open the cut and very carefully prepare the surfaces of the cut
with fine emery cloth.
2 Apply a thin layer of the Material No. 06CMD9 Silicone Adhesive Sealant-
General Purpose One part legacy or the Material No. 06CED1 Silicone Adhesive
Sealant-Rubber & Plastic Bonding One part - to the cut area and fill the stop
holes.
3 Press the surfaces of the cut together and let it dry for some minutes.
4 Cover the repair area with the Material No. 14HHB1 Film-Rubber Bonding
Polyester Foil - and put the seal in the wooden bonding block.
5 Compress the seal in the wooden bonding block with a clamp for a period of 24
hours.
6 Remove the wooden bonding block and the foil from the cut area of the seal.
7 Prepare the cut area with very fine - emery cloth to get a smooth surface of the
seal.
8 Install the door seal on the door.
9 Remove the self-adhesive tape from the door seal.

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**For PN’s ALL

A
B
1

C 1 AREA IN WHICH THE FIRST LAYER


OF REINFORCEMENT TISSUE IS REMOVED

SECTION
X B−B
W CONTACT
X
AREA

90 DEG
V = DIA STOP HOLE 2.0 mm (0.078 in)
W = MAX LENGTH OF CUT 25.4 mm (1.0 in)
X = MIN REPAIR AREA AROUND CUT 10 mm (0.4 in) REPLACEMENT
TISSUE

F_CM_523219_1_0140101_01_01

Door Seal Repair


FIGURE-52-32-19-991-014-A01

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**For PN’s ALL

S = MIN DISTANCE OF 50 mm (1.97 in) FROM


INFLATION HOLE
T = MIN REPAIR LENGTH OF 200 mm (7.88 in)
U = MIN REPAIR LENGTH OF 200 mm (7.88 in)
FOR RADII
Y = MIN ABRADED LENGTH OF REPAIR
AREA 25.4 mm (1.0 in)

A
S Y C
T 1

A U U Y

REPLACEMENT
SECTION

C B

EXISTING DOOR SEAL


SECTION
C−C
SECTION
EXISTING REPLACEMENT B−B LAYER OF TISSUE
REPLACEMENT
DOOR SEAL SECTION

1
REPLACEMENT TISSUE

1 AREA IN WHICH THE FIRST LAYER


OF REINFORCEMENT TISSUE IS REMOVED SEAM

F_CM_523219_1_0150101_01_01

Door Seal Repair


FIGURE-52-32-19-991-015-A01

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**For PN’s ALL

19.4 mm
(0.76 in)
0.0 mm
n)
4i
(R 1.0

UPPER
R

HALF
3 m
14.0 mm
(0.55 in)

.6 m
)
in
(0 .0
16

LOWER
0.0 m
n)
(R 1.5 m

HALF
6i
R

NOTE: THE BONDING BLOCK CAN BE MANUFACTURED FROM HARDWOOD.


USE THE DIMENSIONS AS DETAILED. LENGTH AS REQUIRED.

F_CM_523219_1_0160101_01_01

Bonding Block
FIGURE-52-32-19-991-016-A01

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**For PN’s ALL

A
A B
X
B
W ADDITIONAL
SILICON TUBE
DRIFT PIN Z
LOCATION

SECTION
B−B

DOOR SEAL

CUT
ADDITIONAL DOOR
SILICON TUBE SEAL

NOTE: W = LENGTH OF REINFORCEMENT SEAL OF 3465 mm (136.41 in)


X = DISTANCE FROM DRIFT PIN LOCATION OF 100 mm (3.94 in)
Z = CUT LENGTH OF 60 mm (2.36 in)
Y = DIA. OF STOP HOLE 2.0 mm (0.078 in)

F_CM_523219_1_0170101_01_01

Reinforcement of the Cargo Door Seal


FIGURE-52-32-19-991-017-A01

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**For PN’s ALL

TASK 52-32-19-300-803-A01
Replacement of Parts
1. General
A. If you find damage on the door fairing (CFRP part) during CHECK, you must do a structural
repair.
B. See the Structural Repair Manual (SRM) for the door structure.

NOTE : See CHECK and FITS AND CLEARANCES for the limits of the component parts.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
14SBA1 Textile-Lint free Cotton -
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
06AAA1 Polysulfide Sealant-General Purpose Brushable -
06AAB1 Polysulfide Sealant-General Purpose Fillet -
04QAB2 Coating-- Flexible Structure
05ABF1 Retaining adhesive-Cylindrical fitting Medium strength Low viscosity -
05BAE1 Threadlocking Adhesive-- Medium strength -
06LCG9 Non Hardening Jointing Putty-Medium Temp. Area - -
05ABM1 Retaining adhesive-Cylindrical fitting High strength High viscosity -
05EML7 Epoxy Adhesive-- - Legacy 3
04TMM9 Varnish-- - Structure Legacy
Consumable Materials
TABLE 1

B. Fixtures, Tools, Test and Support Equipment


REFERENCE DESIGNATION
press-tool
Fixtures, Tools, Test and Support Equipment
TABLE 2

C. Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-940-809-A01 Special Tools, Fixtures and Equipment
PMS 01-05-05

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REFERENCE DESIGNATION
PMS 01-05-47
PMS 01-02-41
PMS 01-05-27
PMS 01-04-24
PMS 01-05-04
PMS 01-05-45
PMS 01-05-46
PMS 01-02-36
Referenced Information
TABLE 3

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE


MATERIAL MANUFACTURER’S INSTRUCTIONS AND YOUR LOCAL
REGULATIONS.

CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.

CAUTION : AFTER THE REMOVAL OF THE DAMAGE THE COMPONENTS PARTS MUST BE
IN THE LIMITS. REFER TO CHECK FOR THE LIMITS.

Subtask 52-32-19-300-003-A01
A. Replacement of Parts
(1) Replacement of the Pressed-in Bushings

NOTE : The component parts with pressed-in bushings are given in TABLE 4.

NOTE : If you find a damaged bushing in one hinge assembly, you must replace all
bushings in the hinge assembly. Use the local manufactured special tool, see
SPECIAL TOOLS, FIXTURES AND EQUIPMENT, TASK 52-32-19-940-809-A01
for the replacement of the bushings of the hinge assemblies.
COMPONENT PART REPLACEMENT PART
IPL FIG. - ITEM
NAME NAME
45-380 Roller lever ---
45-390 --- Shouldered Bushing
45-520 Universal Joint Latch ---
45-530 --- Shouldered Bushing
53-020 Spring Sleeve ---
53-030 --- Bushing

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COMPONENT PART REPLACEMENT PART


IPL FIG. - ITEM
NAME NAME
--- Door Structure ---
53-260 --- Bushing
53-270 --- Bushing
53-330 --- Bushing
53-340 --- Bushing
--- Door Structure ---
53A-260 --- Bushing
53A-270 --- Bushing
57-020 Beam 4 Cover Assembly ---
57-040 --- Shouldered Bushing
--- Door Structure ---
57-550 --- Drift Pin Bushing
58-370 Lever ---
58-380 --- Shouldered Bushing
58-390 --- Bushing
58A-370 Lever ---
58A-380 --- Shouldered Bushing
58A-390 --- Bushing
60-020 Latching Hook ---
60-040 --- Shouldered Bushing
60-050 --- Shouldered Bushing
60-160 Bellcrank Assembly ---
60-180 --- Bushing
60-190 --- Shouldered Bushing
61-020 Latching Hook ---
61-040 --- Shouldered Bushing
61-050 --- Shouldered Bushing
61-160 Bellcrank Assembly ---
61-180 --- Bushing
61-190 --- Shouldered Bushing
66-060 Actuator Arm Assembly ---
66-080 --- Bushing
66-090 --- Shouldered Bushing
66-150 Bracket ---
66-160 --- Shouldered Bushing
66-170 --- Bushing
66-180 Actuator Arm Assembly ---
66-200 --- Bushing
66-210 --- Shouldered Bushing
66-220 --- Shouldered Bushing

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COMPONENT PART REPLACEMENT PART


IPL FIG. - ITEM
NAME NAME
93-130 Hinge ---
93-140 --- Bushing
93-160 Hinge ---
93-170 --- Bushing
93-190 Hinge ---
93-200 --- Bushing
93-210 --- Shouldered Bushing
94-130 Hinge ---
94-140 --- Bushing
94-160 Hinge ---
94-170 --- Bushing
--- Door Structure ---
95-020 --- Bushing
95-030 --- Shouldered Bushing
95-040 --- Shouldered Bushing
95-050 --- Bushing
95-060 --- Shouldered Bushing
95-070 --- Shouldered Bushing
95-110 --- Bushing
95-120 --- Shouldered Bushing
95-130 --- Shouldered Bushing
95-140 --- Bushing
95-150 --- Shouldered Bushing
95-160 --- Shouldered Bushing
95-170 --- Bushing
95-190 --- Bushing
95-200 --- Shouldered Bushing
95-210 --- Shouldered Bushing
95-220 --- Bushing
95-230 --- Shouldered Bushing
95-240 --- Shouldered Bushing
95-280 --- Shouldered Bushing

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COMPONENT PART REPLACEMENT PART


IPL FIG. - ITEM
NAME NAME
--- Door Structure ---
96-020 --- Bushing
96-030 --- Shouldered Bushing
96-040 --- Shouldered Bushing
96-050 --- Bushing
96-060 --- Shouldered Bushing
96-070 --- Shouldered Bushing
96-080 --- Bushing
96-100 --- Bushing
96-110 --- Shouldered Bushing
96-120 --- Shouldered Bushing
96-130 --- Bushing
96-140 --- Shouldered Bushing
96-150 --- Shouldered Bushing
96-170 --- Shouldered Bushing
96-190 --- Shouldered Bushing
96-200 --- Shouldered Bushing
96-230 --- Bushing
96-240 --- Shouldered Bushing
96-250 --- Shouldered Bushing
96-260 --- Bushing
96-270 --- Shouldered Bushing
96-280 --- Shouldered Bushing
96-290 --- Bushing
96-320 --- Shouldered Bushing
96-340 --- Guide Bush
96-370 --- Shouldered Bushing
Pressed-in Bushings
TABLE 4

CAUTION : BE CAREFUL NOT TO CAUSE DAMAGE TO THE EDGES OF THE


COMPONENT BORE.
(a) Remove the bushing from the component part with an applicable press-tool.
(b) Clean the component bore with a clean Material No. 14SBA1 Textile-Lint free Cotton
- made moist with the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-
Ketone -.
(c) Let the component bore dry.
(d) Visually examine the component bore for damage.

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(e) Install the new bushing, see PMS 01-05-05.

NOTE : You must install the bushing with the Material No. 06AAA1 Polysulfide
Sealant-General Purpose Brushable -, see PMS 01-02-36.
(f) Check the installed bushing for a correct and satisfactory installation.
(g) Carefully remove the unwanted Material No. 06AAA1 Polysulfide Sealant-General
Purpose Brushable - from the surfaces of the component part and the bushing with a
clean Material No. 14SBA1 Textile-Lint free Cotton - made moist with the Material
No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
(h) Apply the Material No. 06AAB1 Polysulfide Sealant-General Purpose Fillet - to the
joint between the component bore and the bushing, see PMS 01-05-47.
(i) Let the Material No. 06AAB1 Polysulfide Sealant-General Purpose Fillet - dry.
(j) Apply the Material No. 04QAB2 Coating-- Flexible Structure to the Material No.
06AAB1 Polysulfide Sealant-General Purpose Fillet -, see PMS 01-02-41.
(k) Let the Material No. 04QAB2 Coating-- Flexible Structure dry.
(2) Replacement of the Bonded-in Bearings

NOTE : The component parts with bonded-in bearings are given in TABLE 5.
COMPONENT PART REPLACEMENT PART
IPL FIG. - ITEM
NAME NAME
45-090 Lever ---
45-100 --- Bearing
45-520 Universal Joint Latch ---
45-590 --- Bearing
51-060 Hinged Lever ---
51-070 --- Bearing
54-080 Hinged Lever ---
54-090 --- Bearing
57-060 Lever ---
57-070 --- Bearing
57-300 Link Lever ---
57-310 --- Bearing
57-330 Link Lever ---
57-340 --- Bearing
57-490 Link Lever ---
57-500 --- Bearing
57-520 Link Lever ---
57-530 --- Bearing
58-020 Connecting Rod ---
58-030 --- Bearing

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COMPONENT PART REPLACEMENT PART


IPL FIG. - ITEM
NAME NAME
58A-020 Connecting Rod ---
58A-030 --- Bearing
58-170 Serrated Lever ---
58-180 --- Bearing
58A-170 Serrated Lever ---
58A-180 --- Bearing
63-170 Link Lever ---
63-180 --- Bearing
63A-170 Link Lever ---
63A-180 --- Bearing
Bonded-in Bearings
TABLE 5

CAUTION : DO NOT DAMAGE THE EDGES OF THE COMPONENT BORE.


(a) Remove the bearing from the component with an applicable tool.

CAUTION : HANDLING OF SURFACE AFTER DEGREASING WILL IMPAIR


BONDING.
(b) Clean the component bore with a clean Material No. 14SBA1 Textile-Lint free Cotton
- made moist with the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-
Ketone -.

NOTE : Use a wooden scraper or a plastic scraper to remove the old Material No.
05ABF1 Retaining adhesive-Cylindrical fitting Medium strength Low
viscosity -.
(c) Carefully clean the outer surfaces of the new bearing with a clean Material No.
14SBA1 Textile-Lint free Cotton - made moist with the Material No. 08BBF1 Non
Aqueous Cleaner-- Methyl-Ethyl-Ketone -.

CAUTION : DO NOT TOUCH THE OUTER SURFACES OF THE BUSH/BEARING


AFTER THE CLEANING.
(d) Install the new bearing in the component part, see PMS 01-05-27.

NOTE : You must install the bearing with the Material No. 05ABF1 Retaining
adhesive-Cylindrical fitting Medium strength Low viscosity -.
(e) When the bearing is installed, apply a small quantity of the Material No. 05ABF1
Retaining adhesive-Cylindrical fitting Medium strength Low viscosity - to the space
between the bearing and the component.
(f) Examine the bond and make sure that the bearing is correctly installed.

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(g) Remove the unwanted Material No. 05ABF1 Retaining adhesive-Cylindrical fitting
Medium strength Low viscosity - from the bearing and the component with a clean
Material No. 14SBA1 Textile-Lint free Cotton - made moist with the Material No.
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
(h) Keep the parts at room temperature for at least 30 minutes and let the part cure, see
PMS 01-05-27.

NOTE : Keep the component in such a position that the bond can cure.
(i) Do not put a load on the bonded bearing until it has cured for 24 hours at room
temperature.
(j) Apply the Material No. 06AAB1 Polysulfide Sealant-General Purpose Fillet - to the
joint between the component bore and the bearing, see PMS 01-05-47.
(k) Let the Material No. 06AAB1 Polysulfide Sealant-General Purpose Fillet - dry.
(l) Apply the Material No. 04QAB2 Coating-- Flexible Structure to the Material No.
06AAB1 Polysulfide Sealant-General Purpose Fillet -, see PMS 01-02-41.
(m) Let the Material No. 04QAB2 Coating-- Flexible Structure dry.
(3) Replacement of the Bonded-in Bushings

NOTE : The component parts with bonded-in bushings are given in TABLE 6.
COMPONENT PART REPLACEMENT PART
IPL FIG. - ITEM
NAME NAME
48-030 Stop ---
48-070 --- Shouldered Bushing
48-010 Hand Lever ---
48-210 --- Bushing
48-100 Handle Flap ---
48-210 --- Bushing
Bonded-in Bushings
TABLE 6

WARNING : USE HEAT-INSULATED GLOVES WHEN YOU DO WORK WITH HOT


PARTS. HOT PARTS CAN CAUSE INJURY IF YOU TOUCH THEM
WITHOUT SUFFICIENT PROTECTION. IF AN INJURY OCCURS, HOLD
IT IN COLD WATER FOR 10 MINUTES AND GET IMMEDIATE
MEDICAL AID.
(a) Heat the component part to a maximum temperature of 120 deg. C (248 deg. F) to
soften the bond.
(b) Remove the bushing with a suitable tool.

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(c) Clean the component bore and the new bushing with a clean Material No. 14SBA1
Textile-Lint free Cotton - made moist with the Material No. 08BBF1 Non Aqueous
Cleaner-- Methyl-Ethyl-Ketone -.

NOTE : You must use a nonmetallic scraper to remove the unwanted Material No.
05ABF1 Retaining adhesive-Cylindrical fitting Medium strength Low
viscosity -.

CAUTION : DO NOT TOUCH THE BONDING SURFACES. CONTAMINATION CAN


CAUSE AN UNSATISFACTORY BOND.
(d) Dry the component bore and the bushing with a clean, dry Material No. 14SBA1
Textile-Lint free Cotton -.
(e) Install the new bushing, see PMS 01-05-27.

NOTE : You must install the bushing with the Material No. 05ABF1 Retaining
adhesive-Cylindrical fitting Medium strength Low viscosity -.
(f) Apply the Material No. 04QAB2 Coating-- Flexible Structure to the space between
the bushing and the component part, see PMS 01-02-41.
(4) Replacement of the Riveted Parts
(a) Replace the riveted parts, see PMS 01-04-24.
(5) Replacement of the Threaded Inserts

NOTE : The parts with the threaded inserts are given in TABLE 7.
COMPONENT PART REPLACEMENT PART
IPL FIG. - ITEM
NAME NAME
--- Door structure ---
33-400 --- Insert
48-020 Sequence Cam ---
48-190 --- Insert
--- Door Structure ---
95-260 --- Insert
--- Door Structure ---
96-210 --- Insert
96-350 --- Insert
Threaded Inserts
TABLE 7

(a) Replace the threaded inserts, see PMS 01-05-04.

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(6) Replacement of the HELI-COIL threaded inserts

NOTE : The component parts with the HELI-COIL threaded inserts are given in TABLE
8.
COMPONENT PART REPLACEMENT PART
IPL FIG. - ITEM
NAME NAME
66-070 Actuator Arm ---
66-100 --- Insert
66-190 Actuator Arm ---
66-230 --- Insert
--- Door Structure ---
95-090 --- Insert
--- Door Structure ---
96-300 --- Insert
HELI-COIL Threaded Inserts
TABLE 8

(a) Carefully remove the fractured inserts.


(b) Install the new HELI-COIL threaded inserts, see PMS 01-05-45.

NOTE : Do the replacement with a HELI-COIL tool set.

NOTE : You must use the Material No. 06LCG9 Non Hardening Jointing Putty-
Medium Temp. Area - - when you install the HELI-COIL threaded inserts,
see PMS 01-05-47.
(7) Replacement of the Lubrication Fittings

NOTE : The component parts with the lubrications fittings are given in TABLE 9.
COMPONENT PART REPLACEMENT PART
IPL FIG. - ITEM
NAME NAME
45-250 Shaft ---
45-610 --- Lubrication fitting
--- Door Structure ---
57-560 --- Lubrication fitting
60-020 Latching Hook ---
60-030 --- Lubrication fitting
60-170 Bellcrank ---
60-200 --- Lubrication fitting
61-020 Latching Hook ---
61-030 --- Lubrication fitting

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COMPONENT PART REPLACEMENT PART


IPL FIG. - ITEM
NAME NAME
61-170 Bellcrank ---
61-200 --- Lubrication fitting
Lubrication Fittings
TABLE 9

(a) Remove the damaged or worn lubrication fitting from the component.
(b) Clean the component bore with a clean Material No. 14SBA1 Textile-Lint free Cotton
- made moist with the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-
Ketone -.
(c) Apply the Material No. 05BAE1 Threadlocking Adhesive-- Medium strength - to the
thread of the lubrication fitting.
(d) Install the new lubrication fitting in the component and tighten.
(8) Replacement of the Bonded-in Insert

NOTE : The component part with the bonded-in insert is given in TABLE 10.
COMPONENT PART REPLACEMENT PART
IPL FIG. - ITEM
NAME NAME
48-010 Hand Lever ---
48-090 --- Insert
Bonded-in Insert
TABLE 10

(a) Remove the damaged insert from the component part with an applicable tool.
(b) Clean the component bore and the new insert with a clean Material No. 14SBA1
Textile-Lint free Cotton - made moist with the Material No. 08BBF1 Non Aqueous
Cleaner-- Methyl-Ethyl-Ketone -.

NOTE : You must use a nonmetallic scraper to remove the unwanted Material No.
05ABM1 Retaining adhesive-Cylindrical fitting High strength High viscosity
-.

CAUTION : DO NOT TOUCH THE BONDING SURFACES. CONTAMINATION CAN


CAUSE AN UNSATISFACTORY BOND.
(c) Dry the component bore and the insert with a clean, dry Material No. 14SBA1
Textile-Lint free Cotton -.

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(d) Install the insert, see PMS 01-05-27.

NOTE : You must install the insert with the Material No. 05ABM1 Retaining
adhesive-Cylindrical fitting High strength High viscosity -.
(e) Apply the Material No. 04QAB2 Coating-- Flexible Structure to the space between
the insert and the component part, see PMS 01-02-41.
(9) Replacement of the Riveted Nuts
(a) Remove the rivets and remove the damaged riveted nut from the component part.
(b) Install the riveted nuts, see PMS 01-05-46.
(10) Replacement of the Identification Plate
(a) Replace the bonded identification plate as follows:

NOTE : The component part with the bonded identification plate is given in TABLE
11.
COMPONENT PART REPLACEMENT PART
IPL FIG. - ITEM
NAME NAME
--- Cargo Compartment Door Assembly ---
01-080 --- Identification Plate
Bonded Identification Plate
TABLE 11

1 Record the data of the old door identification plate.


2 Transfer the data from the old identification plate to the new door identification
plate.
3 Remove the damaged or loose identification plate with a nonmetallic scraper.

CAUTION : DO NOT TOUCH THE BONDING SURFACES. CONTAMINATION


CAN CAUSE AN UNSATISFACTORY BOND.
4 Clean the bonding area with a clean Material No. 14SBA1 Textile-Lint free
Cotton - made moist with the Material No. 08BBF1 Non Aqueous Cleaner--
Methyl-Ethyl-Ketone -.
5 Apply the Material No. 05EML7 Epoxy Adhesive-- - Legacy 3 to the bonding
surface, see the manufacturers instructions.
6 Align and install the identification plate on the bonding surface.
7 Remove the unwanted Material No. 05EML7 Epoxy Adhesive-- - Legacy 3 from
the edges of the identification plate, with a clean Material No. 14SBA1 Textile-
Lint free Cotton - made moist with the Material No. 08BBF1 Non Aqueous
Cleaner-- Methyl-Ethyl-Ketone -.

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8 Apply the Material No. 04TMM9 Varnish-- - Structure Legacy to the surface
and the edges of the identification plate, see PMS 01-02-41.
9 Make sure that an overlap of between 8.0 and 10.0 mm (0.315 to 0.393 in) is
given with the Material No. 04TMM9 Varnish-- - Structure Legacy.

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ASSEMBLY

**For PN’s D5237236000000 D5237236000200 D5237236000400 D5237236000600 D5237236000800

TASK 52-32-19-400-801-A01
Installation of the Identification Plate, the Insulation and the Door Seal
1. General
A. See REPAIR section for the component parts which have a permanent connection.
B. Make sure that the drain valves and the drain holes are clean and have no blockages.
C. When no torque value is specified, a standard torque value is applicable.
-

NOTE : For the standard torque values, see PMS 01-05-66.

NOTE : Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to all surfaces of parts which move.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
12ABC1 Corrosion Preventive Compound-Water Displacing Soft Film -
Consumable Materials
TABLE 1

B. Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-300-803-A01 Replacement of Parts
TASK 52-32-19-300-802-A01 Repair of the Door Seal
PMS 01-05-66
PMS 01-02-43
Referenced Information
TABLE 2

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE


MATERIAL MANUFACTURER’S INSTRUCTIONS AND YOUR LOCAL
REGULATIONS.

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CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.

Subtask 52-32-19-410-001-A01
A. Installation of the Identification Plate, the Insulation and the Door Seal

NOTE : See IPL_FIGURE_01, IPL_FIGURE_30.

NOTE : For the replacement of the identification plate 01-080, see REPAIR TASK
52-32-19-300-803-A01.
PRE MOD 34470K09330
(1) Install the fire protection lining assembly 30-010 as follows:

NOTE : Before you install the fire protection lining assembly 30-010 make sure that the
Material No. 12ABC1 Corrosion Preventive Compound-Water Displacing Soft
Film - is applied to the inner surfaces of the door structure, see PMS 01-02-43.
(a) Put the fire protection lining assembly 30-010 in position on the door structure and
tighten the studs 30-030.
POST MOD 34470K09330
(1) Install the fire protection lining assembly 30-010 as follows:

NOTE : Before you install the fire protection lining assembly 30-010 make sure that the
Material No. 12ABC1 Corrosion Preventive Compound-Water Displacing Soft
Film - is applied to the inner surfaces of the door structure, see PMS 01-02-43.
(a) Put the fire protection lining assembly 30-010 in position on the door structure and
tighten the studs 30-030.
ALL VARIANTS
(2) Install the cover 30-200 as follows:
(a) Put the spacers 30-230 and the cover 30-200 in position on the door structure and
install the washers 30-220 and the screws 30-210.
(b) Tighten the screws 30-210.

WARNING : IF THE DOOR SEAL IS NOT INSTALLED IN THE CORRECT POSITION, THE
CABIN PRESSURE CAN DECREASE. THIS CAN RESULT IN A DISRUPTION
OF THE FLIGHT.
(3) Install the door seal 30-190 as follows:
(a) If removed, install the door seal 30-190 on the door structure, see REPAIR TASK
52-32-19-300-802-A01.

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**For PN’s D5237236001000 D5237236001200 D5237236001400

TASK 52-32-19-400-801-B01
Installation of the Identification Plate, the Insulation and the Door Seal
1. General
A. See REPAIR section for the component parts which have a permanent connection.
B. Make sure that the drain valves and the drain holes are clean and have no blockages.
C. When no torque value is specified, a standard torque value is applicable.
-

NOTE : For the standard torque values, see PMS 01-05-66.

NOTE : Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to all surfaces of parts which move.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
12ABC1 Corrosion Preventive Compound-Water Displacing Soft Film -
Consumable Materials
TABLE 1

B. Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-300-803-A01 Replacement of Parts
TASK 52-32-19-300-802-A01 Repair of the Door Seal
PMS 01-05-66
PMS 01-02-43
Referenced Information
TABLE 2

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE


MATERIAL MANUFACTURER’S INSTRUCTIONS AND YOUR LOCAL
REGULATIONS.

CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.

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Subtask 52-32-19-410-045-A01
A. Installation of the Identification Plate, the Insulation and the Door Seal

NOTE : See IPL_FIGURE_01, IPL_FIGURE_31.

NOTE : For the replacement of the identification plate 01-080, see REPAIR TASK
52-32-19-300-803-A01.
(1) Install the fire protection lining assembly 31-010 as follows:

NOTE : Before you install the fire protection lining assembly 31-010 make sure that the
Material No. 12ABC1 Corrosion Preventive Compound-Water Displacing Soft
Film - is applied to the inner surfaces of the door structure, see PMS 01-02-43.
(a) Put the fire protection lining assembly 31-010 in position on the door structure and
tighten the studs 31-030.
(2) Install the cover assembly 31-190 as follows:
(a) Put the spacers 31-220 and the cover assembly 31-190 in position on the door
structure and install the washers 31-210 and the screws 31-200.
(b) Tighten the screws 31-200.

WARNING : IF THE DOOR SEAL IS NOT INSTALLED IN THE CORRECT POSITION, THE
CABIN PRESSURE CAN DECREASE. THIS CAN RESULT IN A DISRUPTION
OF THE FLIGHT.
(3) Install the door seal 31-180 as follows:
(a) If removed, install the door seal 31-180 on the door structure, see REPAIR TASK
52-32-19-300-802-A01.

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**For PN’s ALL

TASK 52-32-19-400-802-A01
Installation of the Door Fairing
1. General
A. See REPAIR section for the component parts which have a permanent connection.
B. Make sure that the drain valves and the drain holes are clean and have no blockages.
C. When no torque value is specified, a standard torque value is applicable.
-

NOTE : For the standard torque values, see PMS 01-05-66.

NOTE : Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to all surfaces of parts which move.
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-66
Referenced Information
TABLE 1

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE


MATERIAL MANUFACTURER’S INSTRUCTIONS AND YOUR LOCAL
REGULATIONS.

CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.

Subtask 52-32-19-410-004-A01
A. Installation of the Door Fairing

NOTE : See IPL_FIGURE_85.


(1) Install the rib 85-150 as follows:
(a) Put the rib 85-150 in position according to the marks made during the disassembly
procedure.
(b) Install the countersunk washers 85-220 and the screws 85-210.
(c) Tighten the screws 85-210.

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(2) Install the rib 85-160 as follows:


(a) Put the rib 85-160 in position according to the marks made during the disassembly
procedure.
(b) Install the countersunk washers 85-220 and the screws 85-210.
(c) Tighten the screws 85-210.
(3) Install the door fairings 85-350 and 85-360 as follows:
(a) Put the door fairings 85-350 and 85-360 in position on the ribs 85-150 and 85-160,
the Z-profile 85-170, the Z section 85-180 and the T-section 85-070 and install the
washers 85-380 and the screws 85-210 and 85-370.
(b) Tighten the screws 85-210 and 85-370.

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**For PN’s ALL

TASK 52-32-19-400-803-A01
Assembly and Installation of the Access Panels
1. General
A. See REPAIR section for the component parts which have a permanent connection.
B. Make sure that the drain valves and the drain holes are clean and have no blockages.
C. When no torque value is specified, a standard torque value is applicable.
-

NOTE : For the standard torque values, see PMS 01-05-66.

NOTE : Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to all surfaces of parts which move.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
14SBA1 Textile-Lint free Cotton -
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
06AEA1 Polysulfide Sealant-Low Adhesion Brushable -
06AAA1 Polysulfide Sealant-General Purpose Brushable -
08BBD1 Non Aqueous Cleaner-- Isopropyl Alcohol -
05GBK1 Cyanoacrylate Adhesive-Non Structural One Part - Low viscosity
Small gaps -
06AAB1 Polysulfide Sealant-General Purpose Fillet -
Consumable Materials
TABLE 1

B. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-66
PMS 01-02-37
PMS 01-02-36
PMS 01-05-47
Referenced Information
TABLE 2

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3. Procedure

WARNING : BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE


MATERIAL MANUFACTURER’S INSTRUCTIONS AND YOUR LOCAL
REGULATIONS.

CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.

Subtask 52-32-19-440-001-A01
A. Assembly of the Access Panels

NOTE : See IPL_FIGURE_33.


(1) Install the adjusting screws 33-370 as follows:

NOTE : If you removed the adjusting screws 33-370 during the disassembly procedure,
continue as follows:
(a) Install the adjusting screws 33-370 with the nuts 33-380 and the new tab washers
33-390 on the door structure.

NOTE : Attach a tag which tells persons to safety the adjusting screws 33-370 with
the nuts 33-380 and the tab washers 33-390 after the final installation of
the door on the aircraft.
(2) Install the covers 33-410 and 33-420 as follows:
(a) Clean the mating surfaces of the covers 33-410 and 33-420 and the door structure
with a clean Material No. 14SBA1 Textile-Lint free Cotton - made moist with the
Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone - and let them
dry.
(b) Apply the Material No. 06AEA1 Polysulfide Sealant-Low Adhesion Brushable - to the
mating surface of the covers 33-410 and 33-420, see PMS 01-02-37.
(c) Put the covers 33-410 and 33-420 in position on the door structure and install the
washer 33-310, the screw 33-440 and the nut 33-430.
(d) Tighten the nut 33-430.
(3) Install the cover assembly 33-270 as follows:
(a) If the sealing sections 33-290 were removed during the disassembly procedure,
continue as follows:
1 Clean the mating surface of the cover assembly 33-270 for the sealing sections
33-290 with a clean Material No. 14SBA1 Textile-Lint free Cotton - made moist
with the Material No. 08BBD1 Non Aqueous Cleaner-- Isopropyl Alcohol -.

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2 Cut the sealing sections 33-290 to the length as necessary and remove the
protection foil from the sealing sections 33-290.
3 Put the sealing sections 33-290 in position on the cover 33-280 and bond the
ends of the sealing sections 33-290 together with the Material No. 05GBK1
Cyanoacrylate Adhesive-Non Structural One Part - Low viscosity Small gaps -.
4 Put the cover assembly 33-270 in position on the door structure and install the
washers 33-310 and the screws 33-300, 33-320, 33-330 and 33-340.
5 Tighten the screws 33-300, 33-320, 33-330 and 33-340.
(4) Install the access covers 33-350 as follows:
(a) Clean the mating surfaces of the access covers 33-350 and the door structure with a
clean Material No. 14SBA1 Textile-Lint free Cotton - made moist with the Material
No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone - and let them dry.
(b) Apply the Material No. 06AEA1 Polysulfide Sealant-Low Adhesion Brushable - to the
mating surfaces of the access covers 33-350, see PMS 01-02-37.
(c) Clean the screws 33-360 and the door structure with a clean Material No. 14SBA1
Textile-Lint free Cotton - made moist with the Material No. 08BBF1 Non Aqueous
Cleaner-- Methyl-Ethyl-Ketone - and let them dry.
(d) Apply the Material No. 06AAA1 Polysulfide Sealant-General Purpose Brushable - to
the threads of the screws 33-360, see PMS 01-02-36.
(e) Put the access covers 33-350 in position on the door structure and install the screws
33-360.
(f) Tighten the screws 33-360.
(5) Assemble the access panel assembly 33-130 as follows:
(a) If the sight glasses 33-180 were removed during the disassembly procedure, continue
as follows:
1 Clean the mating surfaces of the sheet 33-170 and the sight glass 33-180 with a
clean Material No. 14SBA1 Textile-Lint free Cotton - made moist with the
Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone - and let
them dry.
2 Apply the Material No. 06AAA1 Polysulfide Sealant-General Purpose Brushable -
to the mating surfaces of the sheet 33-170 and the sight glass 33-180, see PMS
01-02-36
3 Clean the screws 33-150 with a clean Material No. 14SBA1 Textile-Lint free
Cotton - made moist with the Material No. 08BBF1 Non Aqueous Cleaner--
Methyl-Ethyl-Ketone - and let them dry.
4 Apply the Material No. 06AAA1 Polysulfide Sealant-General Purpose Brushable -
to the threads of the screws 33-150, see PMS 01-02-36.

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5 Put the sight glass 33-180 and the sheet 33-170 in position on the access panel
assembly 33-130 and install the screws 33-150 and the nuts 33-160.
6 Tighten the nuts 33-160.
7 Apply the Material No. 06AAB1 Polysulfide Sealant-General Purpose Fillet - to
the space between the sheet 33-170, the sight glass 33-180 and the access panel
assembly 33-130, see PMS 01-05-47.
8 Let the Material No. 06AAB1 Polysulfide Sealant-General Purpose Fillet - dry.
(6) Assemble the access panel 33-010 as follows:
(a) If the sight glasses 33-050 were removed during the disassembly procedure, continue
as follows:
1 Clean the mating surfaces of the sheet 33-040 and the sight glass 33-050 with a
clean Material No. 14SBA1 Textile-Lint free Cotton - made moist with the
Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone - and let
them dry.
2 Apply the Material No. 06AAA1 Polysulfide Sealant-General Purpose Brushable -
to the mating surfaces of the sheet 33-040 and the sight glass 33-050, see PMS
01-02-36.
3 Clean the screws 33-020 with a clean Material No. 14SBA1 Textile-Lint free
Cotton - made moist with the Material No. 08BBF1 Non Aqueous Cleaner--
Methyl-Ethyl-Ketone - and let them dry.
4 Apply the Material No. 06AAA1 Polysulfide Sealant-General Purpose Brushable -
to the thread of the screws 33-020, see PMS 01-02-36.
5 Put the sight glass 33-050 and the sheet 33-040 in position on the access panel
33-010 and install the screws 33-020 and the nuts 33-030.
6 Tighten the nuts 33-030.
7 Apply the Material No. 06AAB1 Polysulfide Sealant-General Purpose Fillet - to
the space between the sheet 33-040, the sight glass 33-050 and the access panel
33-010, see PMS 01-05-47.
8 Let the Material No. 06AAB1 Polysulfide Sealant-General Purpose Fillet - dry.
(7) Install the access panel 33-010 and the access panel assembly 33-130 as follows:

NOTE : You must install the access panel assembly 33-130 on the door structure before
you install the access panel 33-010 on the door structure.
(a) Put the access panel assembly 33-130 in position on the door structure and connect
the studs 33-190, 33-230 and 33-240.
(b) Put the access panel 33-010 in position on the door structure and connect the studs
33-060, 33-090, 33-100 and 33-110.

Page 7010
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D5237236000000

**For PN’s D5237236000000 D5237236000200 D5237236000400 D5237236000600

TASK 52-32-19-400-804-A01
Installation of the X-Stops, the Plugs and the Protective Plugs
1. General
A. See REPAIR section for the component parts which have a permanent connection.
B. Make sure that the drain valves and the drain holes are clean and have no blockages.
C. When no torque value is specified, a standard torque value is applicable.
-

NOTE : For the standard torque values, see PMS 01-05-66.

NOTE : Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to all surfaces of parts which move.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
14SBA1 Textile-Lint free Cotton -
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
06AAA1 Polysulfide Sealant-General Purpose Brushable -
06AAB1 Polysulfide Sealant-General Purpose Fillet -
Consumable Materials
TABLE 1

B. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-66
PMS 01-02-36
PMS 01-05-47
Referenced Information
TABLE 2

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE


MATERIAL MANUFACTURER’S INSTRUCTIONS AND YOUR LOCAL
REGULATIONS.

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CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.

Subtask 52-32-19-410-011-A01
A. Install the X-Stops, the Plugs and the Protective Plugs

NOTE : See IPL_FIGURE_36.


(1) Install the X-stops 36-150 and 36-170 as follows:
(a) Clean the mating surfaces of the X-stops 36-150 and 36-170, the adjusting plates
36-160 and 36-180 and the door structure with a clean Material No. 14SBA1 Textile-
Lint free Cotton - made moist with the Material No. 08BBF1 Non Aqueous Cleaner--
Methyl-Ethyl-Ketone -.
(b) Apply the Material No. 06AAA1 Polysulfide Sealant-General Purpose Brushable - to
the mating surfaces of the X-stops 36-150 and 36-170 and the adjusting plates 36-160
and 36-180, see PMS 01-02-36.

NOTE : Use the thickness and position of the adjusting plates 36-160 and 36-180 as
recorded during the disassembly procedure.
(c) Clean the screws 36-070, 36-090 and 36-130 with a clean Material No. 14SBA1
Textile-Lint free Cotton - made moist with the Material No. 08BBF1 Non Aqueous
Cleaner-- Methyl-Ethyl-Ketone -.
(d) Apply the Material No. 06AAA1 Polysulfide Sealant-General Purpose Brushable - on
the shaft of the screws 36-070, 36-090 and 36-130, see PMS 01-02-36.
(e) Put the adjusting plates 36-160 and 36-180 and the X-stops 36-150 and 36-170 in
position on the door structure and install the screws 36-070, 36-090 and 36-130, the
washers 36-100, 36-101, 36-110 and 36-140 and the nuts 36-080 and 36-120.

NOTE : Use the number and position of the washers 36-101 as recorded during the
disassembly procedure.
(f) Tighten the nuts 36-080 and 36-120.
(2) Install the plugs 36-030 as follows:
(a) Clean the mating surfaces of the plugs 36-030 and the door structure with a clean
Material No. 14SBA1 Textile-Lint free Cotton - made moist with the Material No.
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
(b) Install the plugs 36-030 in the door structure.

NOTE : Attach a tag that tells persons, to install the plugs 36-030 flush with the
door skin after the final installation of the door on the aircraft.

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(3) Install the protective plugs 36-040, 36-050 and 36-060 as follows:
(a) Clean the mating surfaces of the protective plugs and the door structure with a clean
Material No. 14SBA1 Textile-Lint free Cotton - made moist with the Material No.
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
(b) Install the protective plugs 36-040, 36-050 and 36-060 on the door structure.
(c) Apply the Material No. 06AAB1 Polysulfide Sealant-General Purpose Fillet - in the
space between the protective plugs 36-040, 36-050 and 36-060 and the door structure,
see PMS 01-05-47.

Page 7013
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D5237236000000

**For PN’s D5237236000800 D5237236001000 D5237236001400

TASK 52-32-19-400-804-B01
Installation of the X-Stops, the Plugs and the Protective Plugs
1. General
A. See REPAIR section for the component parts which have a permanent connection.
B. Make sure that the drain valves and the drain holes are clean and have no blockages.
C. When no torque value is specified, a standard torque value is applicable.
-

NOTE : For the standard torque values, see PMS 01-05-66.

NOTE : Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to all surfaces of parts which move.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
14SBA1 Textile-Lint free Cotton -
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
06AAA1 Polysulfide Sealant-General Purpose Brushable -
06AAB1 Polysulfide Sealant-General Purpose Fillet -
Consumable Materials
TABLE 1

B. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-66
PMS 01-02-36
PMS 01-05-47
Referenced Information
TABLE 2

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE


MATERIAL MANUFACTURER’S INSTRUCTIONS AND YOUR LOCAL
REGULATIONS.

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CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.

Subtask 52-32-19-410-040-A01
A. Install the X-Stops, the Plugs and the Protective Plugs

NOTE : See IPL_FIGURE_36A.


(1) Install the X-stops 36A-150 and 36A-170 as follows:
(a) Clean the mating surfaces of the X-stops 36A-150 and 36A-170, the shims 36A-190
and 36A-200, the adjusting plates 36A-191, 36A-192, 36A-193, 36A-201, 36A-202,
36A-203 and the door structure with a clean Material No. 14SBA1 Textile-Lint free
Cotton - made moist with the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-
Ethyl-Ketone -.
(b) Apply the Material No. 06AAA1 Polysulfide Sealant-General Purpose Brushable - to
the mating surfaces of the X-stops 36A-150 and 36A-170, the shims 36A-190 and
36A-200 and the adjusting plates 36A-191, 36A-192, 36A-193, 36A-201, 36A-202,
36A-203, see PMS 01-02-36.

NOTE : Use the thickness and position of the shims 36A-190 and 36A-200 and the
adjusting plates 36A-191, 36A-192, 36A-193, 36A-201, 36A-202, 36A-203
as recorded during the disassembly procedure.
(c) Clean the screws 36A-070, 36A-090 and 36A-130 with a clean Material No. 14SBA1
Textile-Lint free Cotton - made moist with the Material No. 08BBF1 Non Aqueous
Cleaner-- Methyl-Ethyl-Ketone -.
(d) Apply the Material No. 06AAA1 Polysulfide Sealant-General Purpose Brushable - on
the shaft of the screws 36A-070, 36A-090 and 36A-130, see PMS 01-02-36.
(e) Put the adjusting plates 36A-191, 36A-192, 36A-193, 36A-201, 36A-202, 36A-203,
the shims 36A-190 and 36A-200 and the X-stops 36A-150 and 36A-170 in position on
the door structure and install the screws 36A-070, 36A-090 and 36A-130, the washers
36A-100, 36A-101, 36A-110 and 36A-140 and the nuts 36A-080 and 36A-120.

NOTE : Use the number and position of the washers 36A-101 as recorded during the
disassembly procedure.
(f) Tighten the nuts 36A-080 and 36A-120.
(2) Install the plugs 36A-030 as follows:
(a) Clean the mating surfaces of the plugs 36A-030 and the door structure with a clean
Material No. 14SBA1 Textile-Lint free Cotton - made moist with the Material No.
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -.

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(b) Install the plugs 36A-030 in the door structure.

NOTE : Attach a tag that tells persons, to install the plugs 36A-030 flush with the
door skin after the final installation of the door on the aircraft.
(3) Install the protective plugs 36A-040, 36A-050 and 36A-060 as follows:
(a) Clean the mating surfaces of the protective plugs 36A-040, 36A-050 and 36A-060 and
the door structure with a clean Material No. 14SBA1 Textile-Lint free Cotton - made
moist with the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
(b) Install the protective plugs 36A-040, 36A-050 and 36A-060 on the door structure.
(c) Apply the Material No. 06AAB1 Polysulfide Sealant-General Purpose Fillet - in the
space between the protective plugs 36A-040, 36A-050 and 36A-060 and the door
structure, see PMS 01-05-47.

Page 7016
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D5237236000000

**For PN’s D5237236001200

TASK 52-32-19-400-804-C01
Installation of the X-Stops, the Plugs and the Protective Plugs
1. General
A. See REPAIR section for the component parts which have a permanent connection.
B. Make sure that the drain valves and the drain holes are clean and have no blockages.
C. When no torque value is specified, a standard torque value is applicable.
-

NOTE : For the standard torque values, see PMS 01-05-66.

NOTE : Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to all surfaces of parts which move.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
14SBA1 Textile-Lint free Cotton -
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
06AAA1 Polysulfide Sealant-General Purpose Brushable -
06AAB1 Polysulfide Sealant-General Purpose Fillet -
Consumable Materials
TABLE 1

B. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-66
PMS 01-02-36
PMS 01-05-47
Referenced Information
TABLE 2

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE


MATERIAL MANUFACTURER’S INSTRUCTIONS AND YOUR LOCAL
REGULATIONS.

Page 7017
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CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.

Subtask 52-32-19-410-041-A01
A. Install the X-Stops, the Plugs and the Protective Plugs

NOTE : See IPL_FIGURE_36B.


(1) Install the X-stops 36B-150, 36B-170, 36B-210 and 36B-220 as follows:
(a) Clean the mating surfaces of the X-stops 36B-150, 36B-170, 36B-210 and 36B-220,
the shims 36B-190 and 36B-200, the adjusting plates 36B-191, 36B-192, 36B-193,
36B-201, 36B-202, 36B-203 and the door structure with a clean Material No. 14SBA1
Textile-Lint free Cotton - made moist with the Material No. 08BBF1 Non Aqueous
Cleaner-- Methyl-Ethyl-Ketone -.
(b) Apply the Material No. 06AAA1 Polysulfide Sealant-General Purpose Brushable - to
the mating surfaces of the X-stops 36B-150, 36B-170, 36B-210 and 36B-220, the
shims 36B-190 and 36B-200 and the adjusting plates 36B-191, 36B-192, 36B-193,
36B-201, 36B-202, 36B-203, see PMS 01-02-36.

NOTE : Use the thickness and position of the shims 36B-190 and 36B-200 and the
adjusting plates 36B-191, 36B-192, 36B-193, 36B-201, 36B-202, 36B-203
as recorded during the disassembly procedure.
(c) Clean the screws 36B-070, 36B-090 and 36B-130 with a clean Material No. 14SBA1
Textile-Lint free Cotton - made moist with the Material No. 08BBF1 Non Aqueous
Cleaner-- Methyl-Ethyl-Ketone -.
(d) Apply the Material No. 06AAA1 Polysulfide Sealant-General Purpose Brushable - on
the shaft of the screws 36B-070, 36B-090 and 36B-130, see PMS 01-02-36.
(e) Put the adjusting plates 36B-191, 36B-192, 36B-193, 36B-201, 36B-202, 36B-203,
the shims 36B-190 and 36B-200 and the X-stops 36B-150, 36B-170, 36B-210 and
36B-220 in position on the door structure and install the screws 36B-070, 36B-090
and 36B-130, the washers 36B-110 and 36B-140 and the nuts 36B-125.
(f) Tighten the nuts 36B-125.
(2) Install the plugs 36B-030 as follows:
(a) Clean the mating surfaces of the plugs 36B-030 and the door structure with a clean
Material No. 14SBA1 Textile-Lint free Cotton - made moist with the Material No.
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
(b) Install the plugs 36B-030 in the door structure.

NOTE : Attach a tag that tells persons, to install the plugs 36B-030 flush with the
door skin after the final installation of the door on the aircraft.

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(3) Install the protective plugs 36B-040, 36B-050 and 36B-060 as follows:
(a) Clean the mating surfaces of the protective plugs 36B-040, 36B-050 and 36B-060 and
the door structure with a clean Material No. 14SBA1 Textile-Lint free Cotton - made
moist with the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
(b) Install the protective plugs 36B-040, 36B-050 and 36B-060 on the door structure.
(c) Apply the Material No. 06AAB1 Polysulfide Sealant-General Purpose Fillet - in the
space between the protective plugs 36B-040, 36B-050 and 36B-060 and the door
structure, see PMS 01-05-47.

Page 7019
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**For PN’s ALL

TASK 52-32-19-410-801-A01
Installation of the Door Handle Mechanism
1. General
A. See REPAIR section for the component parts which have a permanent connection.
B. Make sure that the drain valves and the drain holes are clean and have no blockages.
C. When no torque value is specified, a standard torque value is applicable.
-

NOTE : For the standard torque values, see PMS 01-05-66.

NOTE : Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to all surfaces of parts which move.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
14SBA1 Textile-Lint free Cotton -
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
03HBD9 Synthetic Ester base Grease-General Purpose Low Temp -
03JBA1 Silicone base Grease-General Purpose - -
06AEA1 Polysulfide Sealant-Low Adhesion Brushable -
Consumable Materials
TABLE 1

B. Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-800-801-A01 Adjustment of the Hand Lever
PMS 01-05-66
PMS 01-05-44
PMS 01-05-03
PMS 01-02-37
Referenced Information
TABLE 2

Page 7020
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D5237236000000

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE


MATERIAL MANUFACTURER’S INSTRUCTIONS AND YOUR LOCAL
REGULATIONS.

CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.

Subtask 52-32-19-410-014-A01
A. Installation of the Door Handle Mechanism

NOTE : See IPL_FIGURE_45.


(1) Install the bolt 45-270 as follows:
(a) If you removed the bolt 45-270 during the disassembly procedure, install the bolt
45-270, the washer 45-220 and the nut 45-110 on the door structure.
(2) Install the catching hook 45-490 as follows:
(a) Put the sheet 45-480 in position on the door structure and install the catching hook
45-490 with the washers 45-120 and the bolts 45-500

NOTE : Use the thickness of the sheet 45-480 as recorded during the disassembly
procedure.
(b) Tighten the bolts 45-500.

NOTE : If necessary adjust the catching hook 45-490, see ASSEMBLY TASK
52-32-19-800-801-A01.
(3) Install the rod assemblies 45-160 and 45-600 as follows:
(a) Clean the bolts 45-200 with a clean Material No. 14SBA1 Textile-Lint free Cotton -
made moist with the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-
Ketone -.
(b) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to the shaft of the bolts 45-200.
(c) Put the fork-end of the rod assembly 45-600 in position on the latching shaft and
install the washer 45-210, the bolt 45-200, the washer 45-190 and the nut 45-180.
(d) Tighten the nut 45-180.
(e) Put the fork-end of the rod assembly 45-160 in position on the locking shaft and
install the washer 45-210, the bolt 45-200, the washer 45-190 and the nut 45-180.
(f) Tighten the nut 45-180.
(g) Safety the nuts 45-180 with the new cotter pins 45-170, see PMS 01-05-44.

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(4) Assemble the roller lever assembly 45-370 as follows:


(a) Clean the bore of the roller 45-400 and the shaft of the bolt 45-440 with a clean
Material No. 14SBA1 Textile-Lint free Cotton - made moist with the Material No.
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
(b) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to the bore of the roller 45-400 and the shaft of the bolt 45-440.
(c) Put the roller 45-400 in position in the roller lever 45-380 and install the bolt 45-440,
the washer 45-430 and the nut 45-410.
(d) Tighten the nut 45-410.
(e) Make sure that the roller 45-400 moves freely.
(f) Safety the nut 45-410 with the new cotter pin 45-420, see PMS 01-05-44.
(5) Install the shaft 45-360 as follows:
(a) Clean the mating surfaces of the shaft 45-360 and the shouldered bushings 45-390
and 45-530 with a clean Material No. 14SBA1 Textile-Lint free Cotton - made moist
with the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
(b) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to the mating surfaces of the shaft 45-360 and the shouldered bushings
45-390 and 45-530.
(c) Install the shaft 45-360, the universal joint assembly 45-510, the roller lever assembly
45-370 and the universal joint lock 45-240 on the door structure.

NOTE : Make sure that:


- The attachment holes are aligned
- The universal joint lock 45-240 is in the same position on the shaft 45-360 as
recorded during the disassembly procedure.
(d) Install the bolt 45-230, the washer 45-220 and the nut 45-110 on the universal joint
lock 45-240 and tighten the nut 45-110.

WARNING : YOU MUST INSTALL THE COMPRESSION SPRING WITH LOAD.


(6) Install the compression spring 45-470 as follows:
(a) Clean the shaft of the spring bolt 45-460 with a clean Material No. 14SBA1 Textile-
Lint free Cotton - made moist with the Material No. 08BBF1 Non Aqueous Cleaner--
Methyl-Ethyl-Ketone -.
(b) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to the shaft of the spring bolt 45-460.
(c) Install the compression spring 45-470 on the spring bolt 45-460.
(d) Install the spring bolt 45-460 with the compression spring 45-470 in the hole in the
door structure.

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(e) Push the spring bolt 45-460 down against the compression spring 45-470.
(f) Install the locally made bush and a mounting nut (e.g. NAS509-4) on the thread of
the spring bolt 45-460 to compensate the load of the compression spring 45-470 for
installation.
(g) Put the spring bolt 45-460 in position in the roller lever assembly 45-370 and install
the bolt 45-450, the washer 45-120 and the nut 45-110.
(h) Tighten the nut 45-110.
(i) Remove the locally made bush and the mounting nut.
(7) Assemble and install the lever assembly 45-020 as follows:
(a) Assemble the lever assembly 45-020 as follows:
1 Clean the locating pins 45-050 with a clean Material No. 14SBA1 Textile-Lint
free Cotton - made moist with the Material No. 08BBF1 Non Aqueous Cleaner--
Methyl-Ethyl-Ketone -.
2 Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose
Low Temp - to the locating pins 45-050.
3 Put the actuating unit 45-040 in position on the bracket 45-030 and the lever
45-090.
4 Install the washers 45-080, the locating pins 45-050 and the washers 45-070.
5 Safety the locating pins 45-050 with the new cotter pins 45-060, see PMS
01-05-44.

WARNING : YOU MUST INSTALL THE LEVER ASSEMBLY WITH LOAD.


(b) Install the lever assembly 45-020 as follows:
1 Clean the mating surfaces of the bracket 45-030 and the door structure with a
clean Material No. 14SBA1 Textile-Lint free Cotton - made moist with the
Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
2 Apply the Material No. 06AEA1 Polysulfide Sealant-Low Adhesion Brushable -
to the mating surfaces of the bracket 45-030 and the door structure, see PMS
01-02-37.
3 Clean the inner diameter of the lever 45-090 with a clean Material No. 14SBA1
Textile-Lint free Cotton - made moist with the Material No. 08BBF1 Non
Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
4 Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose
Low Temp - to the inner diameter of the lever 45-090.
5 Put the bracket 45-030 in position on the door structure and install the washers
45-120, the bolts 45-130, the washers 45-120 and nuts 45-110.
6 Tighten the nuts 45-110.

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7 Put the lever 45-090 in position on the shaft 45-360.

NOTE : Make sure that the attachment holes in the lever 45-090 and the shaft
45-360 are aligned.
8 Install the bolt 45-230, the washer 45-220 and the nut 45-110 in the lever
45-090 and the shaft 45-360.
9 Tighten the nut 45-360.
(8) Install the hand lever assembly 45-010 and the shaft 45-250 as follows:
(a) Clean the outer surface of the shaft 45-250 with a clean Material No. 14SBA1
Textile-Lint free Cotton - made moist with the Material No. 08BBF1 Non Aqueous
Cleaner-- Methyl-Ethyl-Ketone -.
(b) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to the outer surface of the shaft 45-250.
(c) Clean the contact surfaces of the hand lever assembly 45-010, the roller lever
assembly 45-370, the universal joint assembly 45-510 and the universal joint lock
45-240 with a clean Material No. 14SBA1 Textile-Lint free Cotton - made moist with
the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
(d) Apply the Material No. 03JBA1 Silicone base Grease-General Purpose - - to the
contact surfaces of the hand lever assembly 45-010, the roller lever assembly 45-370,
the universal joint assembly 45-510 and the universal joint lock 45-240.
(e) Install the shaft 45-250, the spacer washers 45-260, 45-280, 45-281, 45-282, 45-283,
45-284, 45-285, 45-286, 45-287 and the hand lever assembly 45-010 on the door
structure.

NOTE : Use the location and the thickness of the spacer washers 45-260, 45-280,
45-281, 45-282, 45-283, 45-284, 45-285, 45-286, 45-287 as recorded during
the disassembly procedure.
(f) Measure and adjust the clearance ”A” between the hand lever assembly 45-010 and
the door structure, see ASSEMBLY TASK 52-32-19-800-801-A01.
(g) Put the new lock washer 45-150 in position on the door structure and in the slot of
the shaft 45-250.
(h) Safety the lock washer 45-150 with the bolts 45-140, see PMS 01-05-03.
(i) Tighten the bolts 45-140.
(j) Make sure that the hand lever assembly 45-010 is flush with the door surface.

NOTE : If the hand lever assembly 45-010 is not flush with the door surface, see
ASSEMBLY TASK 52-32-19-800-801-A01.

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(9) Connect the rod assemblies 45-160 and 45-600 as follows:


(a) Clean the bolts 45-200 and 45-580 and the inner side of the fork-ends of the rod
assemblies 45-160 and 45-600 with a clean Material No. 14SBA1 Textile-Lint free
Cotton - made moist with the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-
Ethyl-Ketone -.
(b) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to the shaft of the bolts 45-200 and 45-580 and the inner side of the fork-
ends of the rod assemblies 45-160 and 45-600.
(c) Put the rod assembly 45-600 in position on the universal joint latch 45-520 and install
the washer 45-570, the bolt 45-580, the washer 45-560 and the nut 45-550.
(d) Tighten the nut 45-550 and safety with the new cotter pin 45-540, see PMS
01-05-44.
(e) Put the rod assembly 45-160 in position on the lever 45-090 and install the washer
45-210, the bolt 45-200, the washer 45-190 and the nut 45-180.
(f) Tighten the nut 45-180 and safety with the new cotter pin 45-170, see PMS
01-05-44.

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**For PN’s ALL

TASK 52-32-19-400-805-A01
Assembly of the Hand Lever Assembly
1. General
A. See REPAIR section for the component parts which have a permanent connection.
B. Make sure that the drain valves and the drain holes are clean and have no blockages.
C. When no torque value is specified, a standard torque value is applicable.
-

NOTE : For the standard torque values, see PMS 01-05-66.

NOTE : Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to all surfaces of parts which move.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
14SBA1 Textile-Lint free Cotton -
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
03HBD9 Synthetic Ester base Grease-General Purpose Low Temp -
Consumable Materials
TABLE 1

B. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-66
PMS 01-05-44
Referenced Information
TABLE 2

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE


MATERIAL MANUFACTURER’S INSTRUCTIONS AND YOUR LOCAL
REGULATIONS.

CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.

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Subtask 52-32-19-440-003-A01
A. Assembly of the Hand Lever Assembly

NOTE : See IPL_FIGURE_48.


(1) Assemble the hand lever 48-010 as follows:
(a) Clean the bearing bolts 48-140 and 48-160, the spring sleeve 48-170 and the spring
48-110 with a clean Material No. 14SBA1 Textile-Lint free Cotton - made moist with
the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
(b) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to the outer surface of the spring sleeve 48-170, the bearing bolts 48-140 and
48-160 and the spring 48-110.
(c) Install the bearing bolt 48-140 and the washers 48-130 on the handle flap 48-100.
(d) Safety the bearing bolt 48-140 with the new cotter pins 48-120, see PMS 01-05-44.

WARNING : YOU MUST INSTALL TORSION SPRINGS WITH LOAD.


(e) Install the spring 48-110, the spring sleeve 48-170, the bearing bolt 48-160 and the
washers 48-150 on the hand lever 48-010.
(f) Safety the bearing bolt 48-160 with the new cotter pins 48-120, see PMS 01-05-44.
(g) Put the sequence cams 48-020 in position on the hand lever 48-010 and install the
washers 48-150 and the bolts 48-180.
(h) Tighten the bolts 48-180.
(i) Clean the rollers 48-080 and the bolts 48-040 with a clean Material No. 14SBA1
Textile-Lint free Cotton - made moist with the Material No. 08BBF1 Non Aqueous
Cleaner-- Methyl-Ethyl-Ketone -.
(j) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to the inner and outer diameters of the rollers 48-080 and the shafts of the
bolts 48-040.
(k) Put the stop 48-030 in position in the hand lever 48-010 and install the rollers 48-080,
the bolts 48-040 and the washers 48-060.
(l) Safety the bolts 48-040 with the retaining rings 48-050.

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**For PN’s ALL

TASK 52-32-19-400-806-A01
Installation of the Latching Mechanism Assemblies
1. General
A. See REPAIR section for the component parts which have a permanent connection.
B. Make sure that the drain valves and the drain holes are clean and have no blockages.
C. When no torque value is specified, a standard torque value is applicable.
-

NOTE : For the standard torque values, see PMS 01-05-66.

NOTE : Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to all surfaces of parts which move.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
14SBA1 Textile-Lint free Cotton -
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
03HBD9 Synthetic Ester base Grease-General Purpose Low Temp -
Consumable Materials
TABLE 1

B. Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-800-802-A01 Adjustment of the Latching Mechanism
TASK 52-32-19-800-807-A01 Adjustment of the Proximity Sensors 12MJ and 34WV
PMS 01-05-66
PMS 01-05-44
Referenced Information
TABLE 2

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE


MATERIAL MANUFACTURER’S INSTRUCTIONS AND YOUR LOCAL
REGULATIONS.

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CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.

Subtask 52-32-19-400-002-A01
A. Installation of the Latching Mechanism Assemblies

NOTE : See IPL_FIGURE_50.

NOTE : Do the steps which follow for each of the six latching mechanism assemblies 50-020
and 50-030.
(1) Install the latching mechanism assemblies 50-020 and 50-030 as follows:
(a) Clean the sleeve 50-120, the shouldered bushings 50-100 and 50-110 and the bolt
50-080 with a clean Material No. 14SBA1 Textile-Lint free Cotton - made moist with
the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
(b) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to the mating surfaces of the sleeve 50-120, the shouldered bushings 50-100
and 50-110 and the bolt 50-080.
(c) Install the bushings 50-100 and 50-110, the sleeve 50-120, the washer 50-090, the bolt
50-080, the washer 50-070 and the nut 50-060.
(d) Tighten the nut 50-060.
(e) Safety the nut 50-060 with the new cotter pin 50-050, see PMS 01-05-44.
(f) Clean the sleeve 50-210, the shouldered bushing 50-220 and the bolt 50-160 with a
clean Material No. 14SBA1 Textile-Lint free Cotton - made moist with the Material
No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
(g) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to the mating surfaces of the sleeve 50-210, the shouldered bushing 50-220
and the bolt 50-160.
(h) Install the bushing 50-220, the sleeve 50-210, the latching mechanism assembly
50-020 or 50-030, the washer 50-170, the bolt 50-160, the washer 50-170 and the nut
50-190 on the door structure.
(i) Tighten the nut 50-190.
(j) Safety the nut 50-190 with the new cotter pin 50-180, see PMS 01-05-44.
(k) Install the washer 50-150, the bolt 50-140, the washer 50-150 and the nut 50-200.
(l) Tighten the nut 50-200.
(m) Clean the bushings 50-250 and 50-260 and the bolt 50-230 or 50-240 with a clean
Material No. 14SBA1 Textile-Lint free Cotton - made moist with the Material No.
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -.

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(n) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to the mating surfaces of the bushings 50-250 and 50-260 and the bolt
50-230 or 50-240.
(o) Install the bushings 50-250 and 50-260, the washer 50-280, the bolt 50-230 or 50-240,
the washer 50-280 and the nut 50-290.
(p) Tighten the nut 50-290.
(q) Safety the nut 50-290 with the new cotter pin 50-270, see PMS 01-05-44.
(r) Make sure that the upper dead center of the latching mechanism is correctly adjusted,
see ASSEMBLY TASK 52-32-19-800-802-A01.
(s) Make sure that the proximity sensor 12MJ is correctly adjusted, see ASSEMBLY
TASK 52-32-19-800-807-A01.
(t) Make sure that the lower dead center of each latching mechanism is correctly
adjusted, see ASSEMBLY TASK 52-32-19-800-802-A01.

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**For PN’s ALL

TASK 52-32-19-400-807-A01
Assembly of the Latching Mechanism Assemblies
1. General
A. See REPAIR section for the component parts which have a permanent connection.
B. Make sure that the drain valves and the drain holes are clean and have no blockages.
C. When no torque value is specified, a standard torque value is applicable.
-

NOTE : For the standard torque values, see PMS 01-05-66.

NOTE : Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to all surfaces of parts which move.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
03HBD9 Synthetic Ester base Grease-General Purpose Low Temp -
Consumable Materials
TABLE 1

B. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-66
PMS 01-05-44
Referenced Information
TABLE 2

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE


MATERIAL MANUFACTURER’S INSTRUCTIONS AND YOUR LOCAL
REGULATIONS.

CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.

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Subtask 52-32-19-440-004-A01
A. Assembly of the Latching Mechanism Assemblies

NOTE : See IPL_FIGURE_60, IPL_FIGURE_61.

NOTE : Do the steps which follow for each of the six latching mechanism assemblies.
(1) Assemble the latching mechanism assemblies as follows:
(a) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to the mating surfaces of the sleeve 60-060, 61-060, the bushings 60-130,
61-130 and 60-140, 61-140 and the bolt 60-110, 61-110.
(b) Install the sleeve 60-060, 61-060 in the bellcrank assembly 60-160, 61-160.
(c) Install the bushings 60-130, 61-130 and 60-140, 61-140 in the upper fork-end of the
connecting link 60-150, 61-150.
(d) Put the connecting link 60-150, 61-150 in position on the bellcrank assembly 60-160,
61-160.
(e) Install the washer 60-120, 61-120, the bolt 60-110, 61-110, the washer 60-090, 61-090
and the nut 60-080, 61-080.
(f) Tighten the nut 60-080, 61-080.
(g) Safety the nut 60-080, 61-080 with the new cotter pin 60-070, 61-070, see PMS
01-05-44.
(h) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to the mating surfaces of the bushings 60-240, 61-240 and 60-250, 61-250
and the bolt 60-230, 61-230.
(i) Install the bushings 60-240, 61-240 and 60-250, 61-250 in the bellcrank assembly
60-160, 61-160.
(j) Put the eye-end of the connecting rod 60-260, 61-260 in position on the fork-end of
the bellcrank assembly 60-160, 61-160.
(k) Install the washer 60-220, 61-220, the bolt 60-230, 61-230, the washer 60-220, 61-220
and the nut 60-210, 61-210.
(l) Tighten the nut 60-210, 61-210.
(m) Safety the nut 60-210, 61-210 with the new cotter pin 60-070, 61-070, see PMS
01-05-44.
(n) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to the mating surfaces of the sleeve 60-060, 61-060, the bushings 60-130,
61-130 and 60-140, 61-140 and the bolt 60-100, 61-100.
(o) Install the sleeve 60-060, 61-060 in the latching hook assembly 60-010, 61-010.

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(p) Install the bushings 60-130, 61-130 and 60-140, 61-140 in the lower fork-end of the
connecting link 60-150, 61-150.
(q) Put the connecting link 60-150, 61-150 in position on the latching hook assembly
60-010, 61-010.
(r) Install the washer 60-120, 61-120, the bolt 60-100, 61-100, the washer 60-090, 61-090
and the nut 60-080, 61-080.
(s) Tighten the nut 60-080, 61-080.
(t) Safety the nut 60-080, 61-080 with the new cotter pin 60-070, 61-070, see PMS
01-05-44.

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**For PN’s ALL

TASK 52-32-19-400-808-A01
Installation of the Latching Shaft Assembly
1. General
A. See REPAIR section for the component parts which have a permanent connection.
B. Make sure that the drain valves and the drain holes are clean and have no blockages.
C. When no torque value is specified, a standard torque value is applicable.
-

NOTE : For the standard torque values, see PMS 01-05-66.

NOTE : Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to all surfaces of parts which move.
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-400-806-A01 Installation of the Latching Mechanism Assemblies
TASK 52-32-19-410-801-A01 Installation of the Door Handle Mechanism
PMS 01-05-66
Referenced Information
TABLE 1

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE


MATERIAL MANUFACTURER’S INSTRUCTIONS AND YOUR LOCAL
REGULATIONS.

CAUTION : IT IS NOT PERMITTED TO REPAIR OR REPLACE COMPONENTS THAT ARE


ASSEMBLED WITH TAPER PIN(S). IF YOU FIND A DEFECTIVE COMPONENT
THAT IS ASSEMBLED WITH TAPER PIN(S), YOU MUST REPLACE THE
ASSEMBLY.

CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.

Subtask 52-32-19-410-021-A01
A. Installation of the Latching Shaft Assembly

NOTE : See IPL_FIGURE_54.

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(1) Install the latching shaft assembly 54-010 as follows


(a) Put the hinged lever assembly 54-070, the switch lever 54-050, the stop cam 54-060
and the shaft levers 54-030 and 54-040 in position and install the latching shaft
54-020.

NOTE : Make sure that you install the shaft levers 54-030 and 54-040 as recorded
during the disassembly procedure.
(b) Install the taper pins 54-100 and 54-110, the sleeves 54-120 and the nuts 54-130.

NOTE : Make sure that you install the taper pin 54-110 as recorded during the
disassembly procedure.
(c) Tighten the nuts 54-130.
(d) Connect the latching mechanism assemblies, see ASSEMBLY TASK
52-32-19-400-806-A01 and the door handle mechanism, see ASSEMBLY TASK
52-32-19-410-801-A01 on the latching shaft assembly 54-010.

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**For PN’s D5237236000000 D5237236000200 D5237236000400 D5237236000600 D5237236000800


D5237236001000 D5237236001400

TASK 52-32-19-400-809-A01
Assembly and Installation of the Interlock Mechanism
1. General
A. See REPAIR section for the component parts which have a permanent connection.
B. Make sure that the drain valves and the drain holes are clean and have no blockages.
C. When no torque value is specified, a standard torque value is applicable.
-

NOTE : For the standard torque values, see PMS 01-05-66.

NOTE : Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to all surfaces of parts which move.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
14SBA1 Textile-Lint free Cotton -
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
03HBD9 Synthetic Ester base Grease-General Purpose Low Temp -
Consumable Materials
TABLE 1

B. Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-800-805-A01 Adjustment of the Interlock Mechanism
PMS 01-05-66
PMS 01-05-44
Referenced Information
TABLE 2

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE


MATERIAL MANUFACTURER’S INSTRUCTIONS AND YOUR LOCAL
REGULATIONS.

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CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.

Subtask 52-32-19-410-022-A01
A. Assembly and Installation of the Interlock Mechanism

NOTE : See IPL_FIGURE_53.


(1) Assemble the interlock mechanism 53-050 as follows:
(a) Clean the pin 53-110 and the roller 53-100 with a clean Material No. 14SBA1 Textile-
Lint free Cotton - made moist with the Material No. 08BBF1 Non Aqueous Cleaner--
Methyl-Ethyl-Ketone -.
(b) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to the shaft of the pin 53-110 and the bore of the roller 53-100.
(c) Install the roller 53-100 and the pin 53-110 on the lever 53-090.
(d) Safety the pin 53-110 with the retaining ring 53-120.
(e) Install the new locking plate 53-160, the nut 53-150 and the adjusting screw 53-140
on the lever 53-130.

NOTE : Do not safety the nut 53-150 with the locking plate 53-160 at this time.
Attach a tag which tells you that you must safety the nut 53-150 with the
locking plate 53-160 during the final adjustment of the door on the aircraft.
(f) Clean the pins 53-070 and the levers 53-090 and 53-130 with a clean Material No.
14SBA1 Textile-Lint free Cotton - made moist with the Material No. 08BBF1 Non
Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
(g) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to the shaft of the pins 53-070 and the inner side of the fork fittings of the
levers 53-090 and 53-130.
(h) Install the levers 53-090 and 53-130 with the pins 53-070 on the connecting rod
53-060.
(i) Safety the pins 53-070 with the retaining rings 53-080.
(j) Clean the pin 53-070 and the bolt 53-170 with a clean Material No. 14SBA1 Textile-
Lint free Cotton - made moist with the Material No. 08BBF1 Non Aqueous Cleaner--
Methyl-Ethyl-Ketone -.
(k) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to the shaft of the pin 53-070 and the inner side of the fork-end of the bolt
53-170.
(l) Install the bolt 53-170 with the pin 53-070 on the lever 53-130.
(m) Safety the pin 53-070 with the retaining ring 53-080.

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(2) Install the interlock mechanism 53-050 as follows:


(a) Clean the bolt 53-170 and the spring sleeve 53-020 with a clean Material No. 14SBA1
Textile-Lint free Cotton - made moist with the Material No. 08BBF1 Non Aqueous
Cleaner-- Methyl-Ethyl-Ketone -
(b) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to the shafts of the bolt 53-170 and the spring sleeve 53-020.
(c) Clean the bushings 53-280 and 53-320 and the pin 53-180 with a clean Material No.
14SBA1 Textile-Lint free Cotton - made moist with the Material No. 08BBF1 Non
Aqueous Cleaner-- Methyl-Ethyl-Ketone -
(d) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to the outer diameters of the bushings 53-280 and 53-320 and to the shaft of
the pin 53-180.
(e) Install the pin 53-180 and the washer 53-200.
(f) Safety the pin 53-180 with the new cotter pin 53-190, see PMS 01-05-44.
(g) Install the bushing 53-280 and the lever 53-130 on the door structure.
1 Install the washer 53-230, the bolt 53-220, the washer 53-230 and the nut
53-240.
2 Tighten the nut 53-240.
3 Safety the nut 53-240 with the new cotter pin 53-250, see PMS 01-05-44.
(h) Install the bushing 53-320 and the lever 53-090 on the door structure.
1 Install the washer 53-290, the bolt 53-300 the washer 53-200 and the nut
53-310.
2 Tighten the nut 53-310.
3 Safety the nut 53-310 with the new cotter pin 53-190, see PMS 01-05-44.

WARNING : YOU MUST INSTALL THE COMPRESSION SPRING WITH LOAD.


(i) Install the spring sleeve assembly 53-010 with the compression spring 53-040 on the
bolt 53-170.
(j) Compress the compression spring 53-040 and the spring sleeve assembly 53-010 to
decrease its length.
(k) Install the pin 53-180 and the spacer washers 53-210 on the spring sleeve assembly
53-010 and the door structure.
(l) Install the washer 53-200 and safety the pin 53-180 with the new cotter pin 53-190,
see PMS 01-05-44.
(3) Adjust the interlock mechanism 53-050, see ASSEMBLY TASK 52-32-19-800-805-A01.

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**For PN’s D5237236001200

TASK 52-32-19-400-809-B01
Assembly and Installation of the Interlock Mechanism
1. General
A. See REPAIR section for the component parts which have a permanent connection.
B. Make sure that the drain valves and the drain holes are clean and have no blockages.
C. When no torque value is specified, a standard torque value is applicable.
-

NOTE : For the standard torque values, see PMS 01-05-66.

NOTE : Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to all surfaces of parts which move.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
14SBA1 Textile-Lint free Cotton -
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
03HBD9 Synthetic Ester base Grease-General Purpose Low Temp -
Consumable Materials
TABLE 1

B. Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-800-805-A01 Adjustment of the Interlock Mechanism
PMS 01-05-66
PMS 01-05-44
Referenced Information
TABLE 2

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE


MATERIAL MANUFACTURER’S INSTRUCTIONS AND YOUR LOCAL
REGULATIONS.

CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.

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Subtask 52-32-19-400-004-A01
A. Assembly and Installation of the Interlock Mechanism

NOTE : See IPL_FIGURE_53A.


(1) Assemble the interlock mechanism as follows:
(a) Clean the pin 53A-390 and the roller 53A-410 with a clean Material No. 14SBA1
Textile-Lint free Cotton - made moist with the Material No. 08BBF1 Non Aqueous
Cleaner-- Methyl-Ethyl-Ketone -.
(b) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to the shaft of the pin 53A-390 and the bore of the roller 53A-410.
(c) Install the roller 53A-410 and the pin 53A-390 on the lever 53A-470.
(d) Safety the pin 53A-390 with the retaining ring 53A-400.
(e) Install the new locking plate 53A-460, the nut 53A-450 and the adjusting screw
53A-440 on the lever 53A-470.

NOTE : Do not safety the nut 53A-450 with the locking plate 53A-460 at this time.
Attach a tag which tells you that you must safety the nut 53A-450 with the
locking plate 53A-460 during the final adjustment of the door on the
aircraft.
(f) Install the spring bolt 53A-420 on the lever 53A-470.
(g) Safety the spring bolt 53A-420 with the retaining ring 53A-430.
(2) Install the interlock mechanism as follows:
(a) Clean the bolt 53A-220 and the bushings 53A-260, 53A-270 and 53A-280 with a clean
Material No. 14SBA1 Textile-Lint free Cotton - made moist with the Material No.
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
(b) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to the bushings 53A-260, 53A-270 and 53A-280 and the shaft of the bolt
53A-220.
(c) Install the bushing 53A-280 in the lever 53A-470.
(d) Put the lever 53A-470 in position on the door structure and install the washer
53A-230, the bolt 53A-220, the washer 53A-230 and the nut 53A-240.
(e) Tighten the nut 53A-240.
(f) Safety the nut 53A-240 with the new cotter pin 53A-250, see PMS 01-05-44.
(g) Install the pin 53A-185 and the washer 53A-205 on the door structure.
(h) Safety the pin 53A-185 with the new cotter pin 53A-195, see PMS 01-05-44.
(i) Install the spring bolt 53A-350 and the washer 53A-290 on the door structure.
(j) Safety the spring bolt 53A-350 with the retaining ring 53A-360.

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WARNING : THE TENSION SPRING MUST BE INSTALLED WITH LOAD.


(k) Install the tension springs 53A-370 on the spring bolts 53A-350 and 53A-420.
(3) Adjust the interlock mechanism, see ASSEMBLY TASK 52-32-19-800-805-A01.

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**For PN’s ALL

TASK 52-32-19-400-810-A01
Installation of the Locking Shaft Assembly
1. General
A. See REPAIR section for the component parts which have a permanent connection.
B. Make sure that the drain valves and the drain holes are clean and have no blockages.
C. When no torque value is specified, a standard torque value is applicable.
-

NOTE : For the standard torque values, see PMS 01-05-66.

NOTE : Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to all surfaces of parts which move.
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-410-801-A01 Installation of the Door Handle Mechanism
TASK 52-32-19-400-813-A01 Assembly and Installation of the Vent Door Mechanism
TASK 52-32-19-400-813-B01 Assembly and Installation of the Vent Door Mechanism
TASK 52-32-19-400-811-A01 Assembly and Installation of the Rods and Drift Pins Installation
TASK 52-32-19-400-811-B01 Assembly and Installation of the Rods and Drift Pins Installation
TASK 52-32-19-400-811-C01 Assembly and Installation of the Rods and Drift Pins Installation
TASK 52-32-19-800-803-A01 Adjustment of the Locking Mechanism
PMS 01-05-66
Referenced Information
TABLE 1

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE


MATERIAL MANUFACTURER’S INSTRUCTIONS AND YOUR LOCAL
REGULATIONS.

CAUTION : IT IS NOT PERMITTED TO REPAIR OR REPLACE COMPONENTS THAT ARE


ASSEMBLED WITH TAPER PIN(S). IF YOU FIND A DEFECTIVE COMPONENT
THAT IS ASSEMBLED WITH TAPER PIN(S), YOU MUST REPLACE THE
ASSEMBLY.

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CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.

Subtask 52-32-19-410-024-A01
A. Installation of the Locking Shaft Assembly

NOTE : See IPL_FIGURE_50, IPL_FIGURE_51.

NOTE : After the installation of the locking shaft assembly 51-010, you must connect these
component parts:
- The door handle mechanism, see ASSEMBLY TASK 52-32-19-410-801-A01
- The vent door mechanism, see ASSEMBLY TASK 52-32-19-400-813-A01TASK
52-32-19-400-813-B01
- The fixed rod of the drift pin mechanism, see ASSEMBLY TASK
52-32-19-400-811-A01TASK 52-32-19-400-811-B01TASK 52-32-19-400-811-C01
on the locking shaft assembly.
(1) Install the locking shaft 51-020 as follows:
(a) Put the hinged lever assembly 51-050, the locking cams 51-040, the washers 50-130
and the lever 51-030 in position and install the locking shaft 51-020.

NOTE : Make sure you install the locking cams 51-040 and the washers 50-130 as
recorded during the disassembly procedure.
(b) Install the new rivet pins 51-120, the taper pins 51-080, the sleeves 51-090, the
washers 51-100 and the new nuts 51-110.
(c) Tighten the nuts 51-110.
(d) Adjust the locking shaft assembly 51-010, see ASSEMBLY TASK 52-32-19-800-803-
A01.

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**For PN’s D5237236000000 D5237236000200 D5237236000400 D5237236000600

TASK 52-32-19-400-811-A01
Assembly and Installation of the Rods and Drift Pins Installation
1. General
A. See REPAIR section for the component parts which have a permanent connection.
B. Make sure that the drain valves and the drain holes are clean and have no blockages.
C. When no torque value is specified, a standard torque value is applicable.
-

NOTE : For the standard torque values, see PMS 01-05-66.

NOTE : Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to all surfaces of parts which move.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
14SBA1 Textile-Lint free Cotton -
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
03HBD9 Synthetic Ester base Grease-General Purpose Low Temp -
06AEA1 Polysulfide Sealant-Low Adhesion Brushable -
Consumable Materials
TABLE 1

B. Fixtures, Tools, Test and Support Equipment


REFERENCE DESIGNATION
grease gun
grease gun
Fixtures, Tools, Test and Support Equipment
TABLE 2

C. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-66
PMS 01-05-44
PMS 01-02-37

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REFERENCE DESIGNATION
PMS 01-05-03
Referenced Information
TABLE 3

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE


MATERIAL MANUFACTURER’S INSTRUCTIONS AND YOUR LOCAL
REGULATIONS.

CAUTION : IT IS NOT PERMITTED TO REPAIR OR REPLACE COMPONENTS THAT ARE


ASSEMBLED WITH TAPER PIN(S). IF YOU FIND A DEFECTIVE COMPONENT
THAT IS ASSEMBLED WITH TAPER PIN(S), YOU MUST REPLACE THE
ASSEMBLY.

CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.

Subtask 52-32-19-400-006-A01
A. Assembly and Installation of the Rods and Drift Pins Installation

NOTE : See IPL_FIGURE_57, IPL_FIGURE_58, IPL_FIGURE_63.


(1) Assemble and install the rods and drift pins installation as follows:
(a) Install the bellcrank assembly 57-270 as follows:
1 Clean the link lever assemblies 57-290 and 57-320 and the beam 3 shaft 57-280
with a clean Material No. 14SBA1 Textile-Lint free Cotton - made moist with
the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
2 Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose
Low Temp - to the outer surface of the beam 3 shaft 57-280.
3 Put the link lever assemblies 57-290 and 57-320 in position on the door structure
and install the beam 3 shaft 57-280.
4 Install the taper pins 57-350, the sleeves 57-360 and the nuts 57-370.
5 Tighten the nuts 57-370.
(b) Install the bellcrank assembly 57-460 as follows:
1 Clean the link lever assemblies 57-480 and 57-510 and the beam 3 shaft 57-470
with a clean Material No. 14SBA1 Textile-Lint free Cotton - made moist with
the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -.

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2 Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose
Low Temp - to the outer surface of the beam 3 shaft 57-470.
3 Put the link lever assemblies 57-480 and 57-510 in position on the door structure
and install the beam 3 shaft 57-470.
4 Install the taper pins 57-350, the sleeves 57-360 and the nuts 57-370.
5 Tighten the nuts 57-370.
(c) Install the drift pins 57-450 on the door structure as follows:
1 Install the control rod 57-260 as follows:
a Put the bellcrank assemblies 57-270 and 57-460 in position and install the
control rod 57-260.
b Install the washers 57-220, the bolts 57-210, the washers 57-230 and the
nuts 57-240.
c Tighten the nuts 57-240.
d Safety the nuts 57-240 with the new cotter pins 57-250, see PMS
01-05-44.
2 Install the rod 57-540 as follows:
a Clean the drift pin 57-450 with a clean Material No. 14SBA1 Textile-Lint
free Cotton - made moist with the Material No. 08BBF1 Non Aqueous
Cleaner-- Methyl-Ethyl-Ketone -.
b Apply the Material No. 03HBD9 Synthetic Ester base Grease-General
Purpose Low Temp - to the outer surface of the drift pin 57-450.
c Install the bushing 57-430 in the drift pin 57-450.
d Put the washer 57-440 and the rod 57-540 in position and install the bolt
57-400, the washer 57-200 and the nut 57-410.
e Tighten the nut 57-410.
f Safety the nut 57-410 with the new cotter pin 57-420, see PMS 01-05-44.
g Put the link lever assembly 57-510 in position and install the washer
57-380, the rod 57-540, the washer 57-220, the bolt 57-210, the washer
57-230 and the nut 57-240.
h Tighten the nut 57-240.
i Safety the nut 57-240 with the new cotter pin 57-250, see PMS 01-05-44.
j Apply the Material No. 03HBD9 Synthetic Ester base Grease-General
Purpose Low Temp - with the to the lubrication fitting 57-560.

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3 Install the fixed rod 57-390 as follows:


a Clean the drift pin 57-450 with a clean Material No. 14SBA1 Textile-Lint
free Cotton - made moist with the Material No. 08BBF1 Non Aqueous
Cleaner-- Methyl-Ethyl-Ketone -.
b Apply the Material No. 03HBD9 Synthetic Ester base Grease-General
Purpose Low Temp - to the outer surface of the drift pin 57-450.
c Install the bushing 57-430 in the drift pin 57-450.
d Put the drift pin 57-450, the washer 57-440 and the fixed rod 57-390 in
position and install the bolt 57-400, the washer 57-200 and the nut 57-410.
e Tighten the nut 57-410.
f Safety the nut 57-410 with the new cotter pin 57-420, see PMS 01-05-44.
g Put the washer 57-380 and the fixed rod 57-390 in position on the link
lever assembly 57-320 and install the washer 57-220, the bolt 57-210, the
washer 57-230 and the nut 57-240.
h Tighten the nut 57-240.
i Safety the nut 57-240 with the new cotter pin 57-250, see PMS 01-05-44.
j Apply the Material No. 03HBD9 Synthetic Ester base Grease-General
Purpose Low Temp - with the to the lubrication fitting 57-560.
(d) Install the control rod 57-260 on the link lever assembly 57-320 as follows:
1 Put the control rod 57-260 in position on the link lever assembly 57-320 and
install the washer 57-220, the bolt 57-210, the washer 57-230 and the nut
57-240.
2 Tighten the nut 57-240.
3 Safety the nut 57-240 with the new cotter pin 57-250, see PMS 01-05-44.
(e) Assemble and install the beam 4 cover assembly 57-020 as follows:
1 Clean the beam 4 shaft 57-110 and the inner surface of the shouldered bushings
57-040 with a clean Material No. 14SBA1 Textile-Lint free Cotton - made moist
with the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
2 Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose
Low Temp - to the outer surface of the beam 4 shaft 57-110 and the inner
surface of the shouldered bushings 57-040.
3 Put the beam 4 lever 57-050 (inside the beam 4 cover 57-030) in position and
install the beam 4 shaft 57-110.
4 Put the beam 4 lever 57-050 (outer side of the beam 4 cover 57-030) in position
and install the spacer sleeve 57-120 in the beam 4 shaft 57-110.
5 Install taper pins 57-080, the sleeves 57-100 and the nuts 57-090.

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6 Tighten the nuts 57-090.


7 Put the fixed rod 57-130 in position on the beam 4 lever 57-050 and install the
washer 57-150, the bolt 57-140, the washer 57-160 and the nut 57-170.
8 Tighten the nut 57-170.
9 Safety the nut 57-170 with the new cotter pin 57-180, see PMS 01-05-44.
10 Clean the beam 4 cover assembly 57-020 with a clean Material No. 14SBA1
Textile-Lint free Cotton - made moist with the Material No. 08BBF1 Non
Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
11 Apply the Material No. 06AEA1 Polysulfide Sealant-Low Adhesion Brushable -
to the mating surfaces of the beam 4 cover assembly 57-020, see PMS 01-02-37.
12 Put the beam 4 cover assembly 57-020 in position and install the washers 57-200
and the bolts 57-190.
13 Tighten the bolts 57-190.
(f) Install the control rod 57-260 as follows:
1 Put the control rod 57-260 in position on the beam 4 lever 57-050 and install
the washer 57-220, the bolt 57-210, the washer 57-230 and the nut 57-240.
2 Tighten the nut 57-240.
3 Safety the nut 57-240 with the new cotter pin 57-250, see PMS 01-05-44.
(g) Install the fixed rod 63-210 as follows:
1 Put the fixed rod 63-210 in position on the link lever assembly 57-510 and install
the washer 63-130, the bolt 63-120, the washer 63-070 and the nut 63-080.
2 Tighten the nut 63-080.
3 Safety the nut 63-080 with the new cotter pin 63-090, see PMS 01-05-44.
(h) Install the sequence shaft assembly 58-120 as follows:

NOTE : Install the serrated lever assembly 58-160 and the serrated lever 58-090 on
the sequence shaft assembly 58-120 as recorded during the disassembly
procedure.
1 Clean the sequence shaft 58-130 with a clean Material No. 14SBA1 Textile-Lint
free Cotton - made moist with the Material No. 08BBF1 Non Aqueous Cleaner--
Methyl-Ethyl-Ketone -.
2 Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose
Low Temp - to the outer surface of the sequence shaft 58-130.
3 Put the locking cam 58-190 in position on the sequence shaft 58-130.
4 Put the serrated lever 58-170 and the link lever 58-140 in position on the
sequence shaft 58-130.

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5 Put the serrated lever 58-090 in position on the sequence shaft 58-130.
6 Put the new lock washer 58-110 in position on the serrated lever 58-090 and
install the screw 58-100.
7 Tighten the screw 58-100 and safety the screw 58-100 with the lock washer
58-110, see PMS 01-05-03.
8 Install the rivet pins 58-200 and 58-230, the washers 58-210 and 58-215 and the
nuts 58-220.
9 Tighten the nuts 58-220.
10 Put the fixed rod 57-130 in position on the serrated lever assembly 58-160 and
install the washer 57-220, the bolt 57-210, the washer 57-230 and the nut
57-240.
11 Tighten the nut 57-240.
12 Safety the nut 57-240 with the new cotter pin 57-250, see PMS 01-05-44.
(i) Install the lever assembly 58-360 as follows:
1 Clean the inner surface of the lever 58-370 and the inner surfaces of the
shouldered bushings 58-380 with a clean Material No. 14SBA1 Textile-Lint free
Cotton - made moist with the Material No. 08BBF1 Non Aqueous Cleaner--
Methyl-Ethyl-Ketone -.
2 Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose
Low Temp - to the inner surface of the lever 58-370 and the inner surfaces of
the shouldered bushings 58-380.
3 Put the lever 58-370 in position on the support fitting 58-440 and install the
washer 58-060 and the nut 58-070.
4 Tighten the nut 58-070.
5 Safety the nut 58-070 with the new cotter pin 58-080, see PMS 01-05-44.
(j) Install and assemble the link assembly 58-240 as follows:
1 Assemble the link assembly 58-240 as follows:
a Install the new tab washers 58-270 and the nuts 58-260 and 58-290 on the
rod 58-250.
b Install the forks 58-280 and 58-300 on the rod 58-250.
c Adjust the length of the link assembly 58-240 as recorded in the
disassembly procedure.
d Attach a tag which tells persons to safety the nuts 58-260 and 58-290 with
the tab washers 58-270 after the final adjustment of the door.

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2 Clean the sleeves 58-350 and 58-430 and the inner surface of the bushings
58-150 and 58-390 with a clean Material No. 14SBA1 Textile-Lint free Cotton -
made moist with the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-
Ethyl-Ketone -.
3 Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose
Low Temp - to the sleeves 58-350 and 58-430 and the inner surface of the
bushings 58-150 and 58-390.
4 Install the sleeves 58-350 and 58-430 in the bushings 58-150 and 58-390.
5 Put the link assembly 58-240 in position and install the bolts 58-310 and 58-400,
the washers 58-320 and 58-210 and the nuts 58-330 and 58-410.
6 Tighten the nuts 58-330 and 58-410.
7 Safety the nuts 58-330 and 58-410 with the new cotter pins 58-340 and 58-420,
see PMS 01-05-44.
(k) Install the connecting rod assembly 58-010 as follows:
1 Put the connecting rod assembly 58-010 in position and install the washers
58-050, the bolts 58-040, the washers 58-060 and the nuts 58-070.
2 Tighten the nuts 58-070.
3 Safety the nuts 58-070 with the new cotter pins 58-080, see PMS 01-05-44.

Page 7050
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**For PN’s D5237236000800 D5237236001000

TASK 52-32-19-400-811-B01
Assembly and Installation of the Rods and Drift Pins Installation
1. General
A. See REPAIR section for the component parts which have a permanent connection.
B. Make sure that the drain valves and the drain holes are clean and have no blockages.
C. When no torque value is specified, a standard torque value is applicable.
-

NOTE : For the standard torque values, see PMS 01-05-66.

NOTE : Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to all surfaces of parts which move.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
14SBA1 Textile-Lint free Cotton -
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
03HBD9 Synthetic Ester base Grease-General Purpose Low Temp -
06AEA1 Polysulfide Sealant-Low Adhesion Brushable -
Consumable Materials
TABLE 1

B. Fixtures, Tools, Test and Support Equipment


REFERENCE DESIGNATION
grease gun
grease gun
Fixtures, Tools, Test and Support Equipment
TABLE 2

C. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-66
PMS 01-05-44
PMS 01-02-37

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REFERENCE DESIGNATION
PMS 01-05-03
Referenced Information
TABLE 3

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE


MATERIAL MANUFACTURER’S INSTRUCTIONS AND YOUR LOCAL
REGULATIONS.

CAUTION : IT IS NOT PERMITTED TO REPAIR OR REPLACE COMPONENTS THAT ARE


ASSEMBLED WITH TAPER PIN(S). IF YOU FIND A DEFECTIVE COMPONENT
THAT IS ASSEMBLED WITH TAPER PIN(S), YOU MUST REPLACE THE
ASSEMBLY.

CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.

Subtask 52-32-19-400-005-A01
A. Assembly and Installation of the Rods and Drift Pins Installation

NOTE : See IPL_FIGURE_57, IPL_FIGURE_58, IPL_FIGURE_63A.


(1) Assemble and install the rods and drift pins installation as follows:
(a) Install the bellcrank assembly 57-270 as follows:
1 Clean the link lever assemblies 57-290 and 57-320 and the beam 3 shaft 57-280
with a clean Material No. 14SBA1 Textile-Lint free Cotton - made moist with
the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
2 Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose
Low Temp - to the outer surface of the beam 3 shaft 57-280.
3 Put the link lever assemblies 57-290 and 57-320 in position on the door structure
and install the beam 3 shaft 57-280.
4 Install the taper pins 57-350, the sleeves 57-360 and the nuts 57-370.
5 Tighten the nuts 57-370.
(b) Install the bellcrank assembly 57-460 as follows:
1 Clean the link lever assemblies 57-480 and 57-510 and the beam 3 shaft 57-470
with a clean Material No. 14SBA1 Textile-Lint free Cotton - made moist with
the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -.

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2 Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose
Low Temp - to the outer surface of the beam 3 shaft 57-470.
3 Put the link lever assemblies 57-480 and 57-510 in position on the door structure
and install the beam 3 shaft 57-470.
4 Install the taper pins 57-350, the sleeves 57-360 and the nuts 57-370.
5 Tighten the nuts 57-370.
(c) Install the drift pins 57-450 on the door structure as follows:
1 Install the control rod 57-260 as follows:
a Put the bellcrank assemblies 57-270 and 57-460 in position and install the
control rod 57-260.
b Install the washers 57-220, the bolts 57-210, the washers 57-230 and the
nuts 57-240.
c Tighten the nuts 57-240.
d Safety the nuts 57-240 with the new cotter pins 57-250, see PMS
01-05-44.
2 Install the rod 57-540 as follows:
a Clean the drift pin 57-450 with a clean Material No. 14SBA1 Textile-Lint
free Cotton - made moist with the Material No. 08BBF1 Non Aqueous
Cleaner-- Methyl-Ethyl-Ketone -.
b Apply the Material No. 03HBD9 Synthetic Ester base Grease-General
Purpose Low Temp - to the outer surface of the drift pin 57-450.
c Install the bushing 57-430 in the drift pin 57-450.
d Put the washer 57-440 and the rod 57-540 in position and install the bolt
57-400, the washer 57-200 and the nut 57-410.
e Tighten the nut 57-410.
f Safety the nut 57-410 with the new cotter pin 57-420, see PMS 01-05-44.
g Put the link lever assembly 57-510 in position and install the washer
57-380, the rod 57-540, the washer 57-220, the bolt 57-210, the washer
57-230 and the nut 57-240.
h Tighten the nut 57-240.
i Safety the nut 57-240 with the new cotter pin 57-250, see PMS 01-05-44.
j Apply the Material No. 03HBD9 Synthetic Ester base Grease-General
Purpose Low Temp - with the to the lubrication fitting 57-560.

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3 Install the fixed rod 57-390 as follows:


a Clean the drift pin 57-450 with a clean Material No. 14SBA1 Textile-Lint
free Cotton - made moist with the Material No. 08BBF1 Non Aqueous
Cleaner-- Methyl-Ethyl-Ketone -.
b Apply the Material No. 03HBD9 Synthetic Ester base Grease-General
Purpose Low Temp - to the outer surface of the drift pin 57-450.
c Install the bushing 57-430 in the drift pin 57-450.
d Put the drift pin 57-450, the washer 57-440 and the fixed rod 57-390 in
position and install the bolt 57-400, the washer 57-200 and the nut 57-410.
e Tighten the nut 57-410.
f Safety the nut 57-410 with the new cotter pin 57-420, see PMS 01-05-44.
g Put the washer 57-380 and the fixed rod 57-390 in position on the link
lever assembly 57-320 and install the washer 57-220, the bolt 57-210, the
washer 57-230 and the nut 57-240.
h Tighten the nut 57-240.
i Safety the nut 57-240 with the new cotter pin 57-250, see PMS 01-05-44.
j Apply the Material No. 03HBD9 Synthetic Ester base Grease-General
Purpose Low Temp - with the to the lubrication fitting 57-560.
(d) Install the control rod 57-260 on the link lever assembly 57-320 as follows:
1 Put the control rod 57-260 in position on the link lever assembly 57-320 and
install the washer 57-220, the bolt 57-210, the washer 57-230 and the nut
57-240.
2 Tighten the nut 57-240.
3 Safety the nut 57-240 with the new cotter pin 57-250, see PMS 01-05-44.
(e) Assemble and install the beam 4 cover assembly 57-020 as follows:
1 Clean the beam 4 shaft 57-110 and the inner surface of the shouldered bushings
57-040 with a clean Material No. 14SBA1 Textile-Lint free Cotton - made moist
with the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
2 Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose
Low Temp - to the outer surface of the beam 4 shaft 57-110 and the inner
surface of the shouldered bushings 57-040.
3 Put the beam 4 lever 57-050 (inside the beam 4 cover 57-030) in position and
install the beam 4 shaft 57-110.
4 Put the beam 4 lever 57-050 (outer side of the beam 4 cover 57-030) in position
and install the spacer sleeve 57-120 in the beam 4 shaft 57-110.
5 Install taper pins 57-080, the sleeves 57-100 and the nuts 57-090.

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6 Tighten the nuts 57-090.


7 Put the fixed rod 57-130 in position on the beam 4 lever 57-050 and install the
washer 57-150, the bolt 57-140, the washer 57-160 and the nut 57-170.
8 Tighten the nut 57-170.
9 Safety the nut 57-170 with the new cotter pin 57-180, see PMS 01-05-44.
10 Clean the beam 4 cover assembly 57-020 with a clean Material No. 14SBA1
Textile-Lint free Cotton - made moist with the Material No. 08BBF1 Non
Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
11 Apply the Material No. 06AEA1 Polysulfide Sealant-Low Adhesion Brushable -
to the mating surfaces of the beam 4 cover assembly 57-020, see PMS 01-02-37.
12 Put the beam 4 cover assembly 57-020 in position and install the washers 57-200
and the bolts 57-190.
13 Tighten the bolts 57-190.
(f) Install the control rod 57-260 as follows:
1 Put the control rod 57-260 in position on the beam 4 lever 57-050 and install
the washer 57-220, the bolt 57-210, the washer 57-230 and the nut 57-240.
2 Tighten the nut 57-240.
3 Safety the nut 57-240 with the new cotter pin 57-250, see PMS 01-05-44.
(g) Install the fixed rod 63A-210 as follows:
1 Put the fixed rod 63A-210 in position on the link lever assembly 57-510 and
install the washer 63A-130, the bolt 63A-120, the washer 63A-070 and the nut
63A-080.
2 Tighten the nut 63A-080.
3 Safety the nut 63A-080 with the new cotter pin 63A-090, see PMS 01-05-44.
(h) Install the sequence shaft assembly 58-120 as follows:

NOTE : Install the serrated lever assembly 58-160 and the serrated lever 58-090 on
the sequence shaft assembly 58-120 as recorded during the disassembly
procedure.
1 Clean the sequence shaft 58-130 with a clean Material No. 14SBA1 Textile-Lint
free Cotton - made moist with the Material No. 08BBF1 Non Aqueous Cleaner--
Methyl-Ethyl-Ketone -.
2 Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose
Low Temp - to the outer surface of the sequence shaft 58-130.
3 Put the locking cam 58-190 in position on the sequence shaft 58-130.

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4 Put the serrated lever 58-170 and the link lever 58-140 in position on the
sequence shaft 58-130.
5 Put the serrated lever 58-090 in position on the sequence shaft 58-130.
6 Put the new lock washer 58-110 in position on the serrated lever 58-090 and
install the screw 58-100.
7 Tighten the screw 58-100 and safety the screw 58-100 with the lock washer
58-110, see PMS 01-05-03.
8 Install the rivet pins 58-200 and 58-230, the washers 58-210 and 58-215 and the
nuts 58-220.
9 Tighten the nuts 58-220.
10 Put the fixed rod 57-130 in position on the serrated lever assembly 58-160 and
install the washer 57-220, the bolt 57-210, the washer 57-230 and the nut
57-240.
11 Tighten the nut 57-240.
12 Safety the nut 57-240 with the new cotter pin 57-250, see PMS 01-05-44.
(i) Install the lever assembly 58-360 as follows:
1 Clean the inner surface of the lever 58-370 and the inner surfaces of the
shouldered bushings 58-380 with a clean Material No. 14SBA1 Textile-Lint free
Cotton - made moist with the Material No. 08BBF1 Non Aqueous Cleaner--
Methyl-Ethyl-Ketone -.
2 Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose
Low Temp - to the inner surface of the lever 58-370 and the inner surfaces of
the shouldered bushings 58-380.
3 Put the lever 58-370 in position on the support fitting 58-440 and install the
washer 58-060 and the nut 58-070.
4 Tighten the nut 58-070.
5 Safety the nut 58-070 with the new cotter pin 58-080, see PMS 01-05-44.
(j) Install and assemble the link assembly 58-240 as follows:
1 Assemble the link assembly 58-240 as follows:
a Install the new tab washers 58-270 and the nuts 58-260 and 58-290 on the
rod 58-250.
b Install the forks 58-280 and 58-300 on the rod 58-250.
c Adjust the length of the link assembly 58-240 as recorded in the
disassembly procedure.
d Attach a tag which tells persons to safety the nuts 58-260 and 58-290 with
the tab washers 58-270 after the final adjustment of the door.

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2 Clean the sleeves 58-350 and 58-430 and the inner surface of the bushings
58-150 and 58-390 with a clean Material No. 14SBA1 Textile-Lint free Cotton -
made moist with the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-
Ethyl-Ketone -.
3 Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose
Low Temp - to the sleeves 58-350 and 58-430 and the inner surface of the
bushings 58-150 and 58-390.
4 Install the sleeves 58-350 and 58-430 in the bushings 58-150 and 58-390.
5 Put the link assembly 58-240 in position and install the bolts 58-310 and 58-400,
the washers 58-320 and 58-210 and the nuts 58-330 and 58-410.
6 Tighten the nuts 58-330 and 58-410.
7 Safety the nuts 58-330 and 58-410 with the new cotter pins 58-340 and 58-420,
see PMS 01-05-44.
(k) Install the connecting rod assembly 58-010 as follows:
1 Put the connecting rod assembly 58-010 in position and install the washers
58-050, the bolts 58-040, the washers 58-060 and the nuts 58-070.
2 Tighten the nuts 58-070.
3 Safety the nuts 58-070 with the new cotter pins 58-080, see PMS 01-05-44.

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**For PN’s D5237236001200 D5237236001400

TASK 52-32-19-400-811-C01
Assembly and Installation of the Rods and Drift Pins Installation
1. General
A. See REPAIR section for the component parts which have a permanent connection.
B. Make sure that the drain valves and the drain holes are clean and have no blockages.
C. When no torque value is specified, a standard torque value is applicable.
-

NOTE : For the standard torque values, see PMS 01-05-66.

NOTE : Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to all surfaces of parts which move.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
14SBA1 Textile-Lint free Cotton -
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
03HBD9 Synthetic Ester base Grease-General Purpose Low Temp -
06AEA1 Polysulfide Sealant-Low Adhesion Brushable -
Consumable Materials
TABLE 1

B. Fixtures, Tools, Test and Support Equipment


REFERENCE DESIGNATION
grease gun
grease gun
Fixtures, Tools, Test and Support Equipment
TABLE 2

C. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-66
PMS 01-05-44
PMS 01-02-37

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REFERENCE DESIGNATION
PMS 01-05-03
Referenced Information
TABLE 3

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE


MATERIAL MANUFACTURER’S INSTRUCTIONS AND YOUR LOCAL
REGULATIONS.

CAUTION : IT IS NOT PERMITTED TO REPAIR OR REPLACE COMPONENTS THAT ARE


ASSEMBLED WITH TAPER PIN(S). IF YOU FIND A DEFECTIVE COMPONENT
THAT IS ASSEMBLED WITH TAPER PIN(S), YOU MUST REPLACE THE
ASSEMBLY.

CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.

Subtask 52-32-19-400-007-A01
A. Assembly and Installation of the Rods and Drift Pins Installation

NOTE : See IPL_FIGURE_57, IPL_FIGURE_58A, IPL_FIGURE_63A.


(1) Assemble and install the rods and drift pins installation as follows:
(a) Install the bellcrank assembly 57-270 as follows:
1 Clean the link lever assemblies 57-290 and 57-320 and the beam 3 shaft 57-280
with a clean Material No. 14SBA1 Textile-Lint free Cotton - made moist with
the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
2 Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose
Low Temp - to the outer surface of the beam 3 shaft 57-280.
3 Put the link lever assemblies 57-290 and 57-320 in position on the door structure
and install the beam 3 shaft 57-280.
4 Install the taper pins 57-350, the sleeves 57-360 and the nuts 57-370.
5 Tighten the nuts 57-370.
(b) Install the bellcrank assembly 57-460 as follows:
1 Clean the link lever assemblies 57-480 and 57-510 and the beam 3 shaft 57-470
with a clean Material No. 14SBA1 Textile-Lint free Cotton - made moist with
the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -.

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2 Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose
Low Temp - to the outer surface of the beam 3 shaft 57-470.
3 Put the link lever assemblies 57-480 and 57-510 in position on the door structure
and install the beam 3 shaft 57-470.
4 Install the taper pins 57-350, the sleeves 57-360 and the nuts 57-370.
5 Tighten the nuts 57-370.
(c) Install the drift pins 57-450 on the door structure as follows:
1 Install the control rod 57-260 as follows:
a Put the bellcrank assemblies 57-270 and 57-460 in position and install the
control rod 57-260.
b Install the washers 57-220, the bolts 57-210, the washers 57-230 and the
nuts 57-240.
c Tighten the nuts 57-240.
d Safety the nuts 57-240 with the new cotter pins 57-250, see PMS
01-05-44.
2 Install the rod 57-540 as follows:
a Clean the drift pin 57-450 with a clean Material No. 14SBA1 Textile-Lint
free Cotton - made moist with the Material No. 08BBF1 Non Aqueous
Cleaner-- Methyl-Ethyl-Ketone -.
b Apply the Material No. 03HBD9 Synthetic Ester base Grease-General
Purpose Low Temp - to the outer surface of the drift pin 57-450.
c Install the bushing 57-430 in the drift pin 57-450.
d Put the washer 57-440 and the rod 57-540 in position and install the bolt
57-400, the washer 57-200 and the nut 57-410.
e Tighten the nut 57-410.
f Safety the nut 57-410 with the new cotter pin 57-420, see PMS 01-05-44.
g Put the link lever assembly 57-510 in position and install the washer
57-380, the rod 57-540, the washer 57-220, the bolt 57-210, the washer
57-230 and the nut 57-240.
h Tighten the nut 57-240.
i Safety the nut 57-240 with the new cotter pin 57-250, see PMS 01-05-44.
j Apply the Material No. 03HBD9 Synthetic Ester base Grease-General
Purpose Low Temp - with the to the lubrication fitting 57-560.

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3 Install the fixed rod 57-390 as follows:


a Clean the drift pin 57-450 with a clean Material No. 14SBA1 Textile-Lint
free Cotton - made moist with the Material No. 08BBF1 Non Aqueous
Cleaner-- Methyl-Ethyl-Ketone -.
b Apply the Material No. 03HBD9 Synthetic Ester base Grease-General
Purpose Low Temp - to the outer surface of the drift pin 57-450.
c Install the bushing 57-430 in the drift pin 57-450.
d Put the drift pin 57-450, the washer 57-440 and the fixed rod 57-390 in
position and install the bolt 57-400, the washer 57-200 and the nut 57-410.
e Tighten the nut 57-410.
f Safety the nut 57-410 with the new cotter pin 57-420, see PMS 01-05-44.
g Put the washer 57-380 and the fixed rod 57-390 in position on the link
lever assembly 57-320 and install the washer 57-220, the bolt 57-210, the
washer 57-230 and the nut 57-240.
h Tighten the nut 57-240.
i Safety the nut 57-240 with the new cotter pin 57-250, see PMS 01-05-44.
j Apply the Material No. 03HBD9 Synthetic Ester base Grease-General
Purpose Low Temp - with the to the lubrication fitting 57-560.
(d) Install the control rod 57-260 on the link lever assembly 57-320 as follows:
1 Put the control rod 57-260 in position on the link lever assembly 57-320 and
install the washer 57-220, the bolt 57-210, the washer 57-230 and the nut
57-240.
2 Tighten the nut 57-240.
3 Safety the nut 57-240 with the new cotter pin 57-250, see PMS 01-05-44.
(e) Assemble and install the beam 4 cover assembly 57-020 as follows:
1 Clean the beam 4 shaft 57-110 and the inner surface of the shouldered bushings
57-040 with a clean Material No. 14SBA1 Textile-Lint free Cotton - made moist
with the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
2 Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose
Low Temp - to the outer surface of the beam 4 shaft 57-110 and the inner
surface of the shouldered bushings 57-040.
3 Put the beam 4 lever 57-050 (inside the beam 4 cover 57-030) in position and
install the beam 4 shaft 57-110.
4 Put the beam 4 lever 57-050 (outer side of the beam 4 cover 57-030) in position
and install the spacer sleeve 57-120 in the beam 4 shaft 57-110.
5 Install taper pins 57-080, the sleeves 57-100 and the nuts 57-090.

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6 Tighten the nuts 57-090.


7 Put the fixed rod 57-130 in position on the beam 4 lever 57-050 and install the
washer 57-150, the bolt 57-140, the washer 57-160 and the nut 57-170.
8 Tighten the nut 57-170.
9 Safety the nut 57-170 with the new cotter pin 57-180, see PMS 01-05-44.
10 Clean the beam 4 cover assembly 57-020 with a clean Material No. 14SBA1
Textile-Lint free Cotton - made moist with the Material No. 08BBF1 Non
Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
11 Apply the Material No. 06AEA1 Polysulfide Sealant-Low Adhesion Brushable -
to the mating surfaces of the beam 4 cover assembly 57-020, see PMS 01-02-37.
12 Put the beam 4 cover assembly 57-020 in position and install the washers 57-200
and the bolts 57-190.
13 Tighten the bolts 57-190.
(f) Install the control rod 57-260 as follows:
1 Put the control rod 57-260 in position on the beam 4 lever 57-050 and install
the washer 57-220, the bolt 57-210, the washer 57-230 and the nut 57-240.
2 Tighten the nut 57-240.
3 Safety the nut 57-240 with the new cotter pin 57-250, see PMS 01-05-44.
(g) Install the fixed rod 63A-210 as follows:
1 Put the fixed rod 63A-210 in position on the link lever assembly 57-510 and
install the washer 63A-130, the bolt 63A-120, the washer 63A-070 and the nut
63A-080.
2 Tighten the nut 63A-080.
3 Safety the nut 63A-080 with the new cotter pin 63A-090, see PMS 01-05-44.
(h) Install the sequence shaft assembly 58A-120 as follows:

NOTE : Install the serrated lever assembly 58A-160 and the serrated lever 58A-090
on the sequence shaft assembly 58A-120 as recorded during the disassembly
procedure.
1 Clean the sequence shaft 58A-130 with a clean Material No. 14SBA1 Textile-
Lint free Cotton - made moist with the Material No. 08BBF1 Non Aqueous
Cleaner-- Methyl-Ethyl-Ketone -.
2 Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose
Low Temp - to the outer surface of the sequence shaft 58A-130.
3 Put the locking cam 58A-190 in position on the sequence shaft 58A-130.

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4 Put the serrated lever 58A-170 and the link lever 58A-140 in position on the
sequence shaft 58A-130.
5 Put the serrated lever 58A-090 in position on the sequence shaft 58A-130.
6 Put the new lock washer 58A-110 in position on the serrated lever 58A-090 and
install the screw 58A-100.
7 Tighten the screw 58A-100 and safety with the lock washer 58A-110, see PMS
01-05-03.
8 Install the rivet pins 58A-200, the bolt 58A-230, the washer 58A-215 and the
nuts 58A-225 and 58A-470.
9 Tighten the nuts 58A-225 and 58A-470.
10 Put the fixed rod 57-130 in position on the serrated lever assembly 58A-160 and
install the washer 57-220, the bolt 57-210, the washer 57-230 and the nut
57-240.
11 Tighten the nut 57-240.
12 Safety the nut 57-240 with the new cotter pin 57-250, see PMS 01-05-44.
(i) Install the lever assembly 58A-360 as follows:
1 Clean the inner surface of the lever 58A-370 and the inner surfaces of the
shouldered bushings 58A-380 with a clean Material No. 14SBA1 Textile-Lint free
Cotton - made moist with the Material No. 08BBF1 Non Aqueous Cleaner--
Methyl-Ethyl-Ketone -.
2 Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose
Low Temp - to the inner surface of the lever 58A-370 and the inner surfaces of
the shouldered bushings 58A-380.
3 Put the lever 58A-370 in position on the support fitting 58A-440 and install the
washer 58A-060 and the nut 58A-070.
4 Tighten the nut 58A-070.
5 Safety the nut 58A-070 with the new cotter pin 58A-080, see PMS 01-05-44.
(j) Install and assemble the link assembly 58A-240 as follows:
1 Assemble the link assembly 58A-240 as follows:
a Install the new tab washers 58A-270 and the nuts 58A-260 and 58A-290 on
the rod 58A-250.
b Install the forks 58A-280 and 58A-300 on the rod 58A-250.
c Adjust the length of the link assembly 58A-240 as recorded in the
disassembly procedure.
d Attach a tag which tells persons to safety the nuts 58A-260 and 58A-290
with the tab washers 58A-270 after the final adjustment of the door.

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2 Clean the sleeves 58A-350 and 58A-430 and the inner surface of the bushings
58A-150 and 58A-390 with a clean Material No. 14SBA1 Textile-Lint free
Cotton - made moist with the Material No. 08BBF1 Non Aqueous Cleaner--
Methyl-Ethyl-Ketone -.
3 Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose
Low Temp - to the sleeves 58A-350 and 58A-430 and the inner surface of the
bushings 58A-150 and 58A-390.
4 Install the sleeves 58A-350 and 58A-430 in the bushings 58A-150 and 58A-390.
5 Put the link assembly 58A-240 in position and install the bolts 58A-310 and
58A-400, the washers 58A-320 and 58A-213 and the nuts 58A-330 and 58A-410.
6 Tighten the nuts 58A-330 and 58A-410.
7 Safety the nuts 58A-330 and 58A-410 with the new cotter pins 58A-340 and
58A-420, see PMS 01-05-44.
(k) Install the connecting rod assembly 58A-010 as follows:
1 Put the connecting rod assembly 58A-010 in position and install the washers
58A-050, the bolts 58A-040, the washers 58A-060 and the nuts 58A-070.
2 Tighten the nuts 58A-070.
3 Safety the nuts 58A-070 with the new cotter pins 58A-080, see PMS 01-05-44.

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**For PN’s ALL

TASK 52-32-19-400-812-A01
Assembly and Installation of the Vent Door Assembly
1. General
A. See REPAIR section for the component parts which have a permanent connection.
B. Make sure that the drain valves and the drain holes are clean and have no blockages.
C. When no torque value is specified, a standard torque value is applicable.
-

NOTE : For the standard torque values, see PMS 01-05-66.

NOTE : Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to all surfaces of parts which move.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
14SBA1 Textile-Lint free Cotton -
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
06AAC1 Polysulfide Sealant-General Purpose Interfay -
03HBD9 Synthetic Ester base Grease-General Purpose Low Temp -
Consumable Materials
TABLE 1

B. Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-400-813-A01 Assembly and Installation of the Vent Door Mechanism
TASK 52-32-19-400-813-B01 Assembly and Installation of the Vent Door Mechanism
PMS 01-05-66
PMS 01-02-36
PMS 01-05-44
Referenced Information
TABLE 2

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE


MATERIAL MANUFACTURER’S INSTRUCTIONS AND YOUR LOCAL
REGULATIONS.

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CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.

Subtask 52-32-19-400-010-A01
A. Assembly and Installation of the Vent Door Assembly

NOTE : See IPL_FIGURE_66.


(1) Assemble and install the vent door assembly 66-010 as follows:
(a) Assemble the vent door assembly 66-010 as follows:
1 Install the nut 66-260 on the bolt 66-240.
2 Install the bolt 66-240 with the nut 66-260 and the new tab washer 66-250 on
the actuator arm 66-190 and tighten the nut 66-260 by hand.

NOTE : Do not tighten and safety the nut 66-260 at this stage. Attach a tag
which tells persons to tighten and safety the nut 66-260 after the final
adjustment.
3 Install the nut 66-130 on the bolt 66-110.
4 Install the bolt 66-110 with the nut 66-130 and the new tab washer 66-120 on
the actuator arm 66-070 and tighten the nut 66-130 by hand.

NOTE : Do not tighten and safety the nut 66-130 at this stage. Attach a tag
which tells persons to tighten and safety the nut 66-130 after the final
adjustment.
5 Put the actuator arm assemblies 66-060 and 66-180 and the bracket assembly
66-140 in position on the vent door 66-020 and install the screws 66-270 and
66-290, the washers 66-040 and the nuts 66-280.
6 Tighten the nuts 66-280.
7 Clean the nuts 66-280 and the door structure with a clean Material No. 14SBA1
Textile-Lint free Cotton - made moist with the Material No. 08BBF1 Non
Aqueous Cleaner-- Methyl-Ethyl-Ketone - and let it dry.
8 Apply the Material No. 06AAC1 Polysulfide Sealant-General Purpose Interfay -
to the nuts 66-280, see PMS 01-02-36.
9 Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose
Low Temp - to the shafts of the spring bolts 66-030.
10 Install the spring bolts 66-030 and the washers 66-040.
11 Safety the spring bolts 66-030 with the new cotter pins 66-050, see PMS
01-05-44.

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(b) Install the vent door assembly 66-010 as follows:


1 Clean the sleeves 66-380 and 66-390, the bushings 66-080, the shouldered
bushings 66-090, 66-210 and 66-220 and the bolts 66-340 with a clean Material
No. 14SBA1 Textile-Lint free Cotton - made moist with the Material No.
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
2 Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose
Low Temp - to the sleeves 66-380 and 66-390, the bushings 66-080, the
shouldered bushings 66-090, 66-210 and 66-220 and the shafts of the bolts
66-340.

WARNING : THE SPRINGS ARE INSTALLED WITH LOAD.


3 Put the vent door assembly 66-010 in position and install the sleeve 66-380, the
washers 66-410, 66-411 and 66-420, the springs 66-330 and 66-400, the sleeves
66-390, the washers 66-350, 66-351, the bolts 66-340, the washers 66-350,
66-351 and the nuts 66-360.

NOTE : Use the number and positions of the washers 66-350, 66-351, 66-410,
66-411 and 66-420 as recorded during the disassembly procedure.
4 Tighten nuts 66-360.
5 Safety the nuts 66-360 with the new cotter pins 66-370, see PMS 01-05-44.
6 Install the adjustable rod in the vent door mechanism, see ASSEMBLY TASK
52-32-19-400-813-A01TASK 52-32-19-400-813-B01.

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**For PN’s D5237236000000 D5237236000200 D5237236000400 D5237236000600

TASK 52-32-19-400-813-A01
Assembly and Installation of the Vent Door Mechanism
1. General
A. See REPAIR section for the component parts which have a permanent connection.
B. Make sure that the drain valves and the drain holes are clean and have no blockages.
C. When no torque value is specified, a standard torque value is applicable.
-

NOTE : For the standard torque values, see PMS 01-05-66.

NOTE : Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to all surfaces of parts which move.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
14SBA1 Textile-Lint free Cotton -
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
03HBD9 Synthetic Ester base Grease-General Purpose Low Temp -
Consumable Materials
TABLE 1

B. Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-800-806-A01 Adjustment of the Skin Offset of the Vent Door Assembly
PMS 01-05-66
PMS 01-05-44
Referenced Information
TABLE 2

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE


MATERIAL MANUFACTURER’S INSTRUCTIONS AND YOUR LOCAL
REGULATIONS.

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CAUTION : IT IS NOT PERMITTED TO REPAIR OR REPLACE COMPONENTS THAT ARE


ASSEMBLED WITH TAPER PIN(S). IF YOU FIND A DEFECTIVE COMPONENT
THAT IS ASSEMBLED WITH TAPER PIN(S), YOU MUST REPLACE THE
ASSEMBLY.

CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.

Subtask 52-32-19-400-008-A01
A. Assembly and Installation of the Vent Door Mechanism

NOTE : See IPL_FIGURE_63.


(1) Assemble and install the vent door mechanism as follows:
(a) Install the bellcrank assembly 63-140 as follows:
1 Clean the bushings in the door structure and the outer diameter of the beam 3
shaft 63-150 with a clean Material No. 14SBA1 Textile-Lint free Cotton - made
moist with the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-
Ketone -.
2 Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose
Low Temp - to the outer diameter of the beam 3 shaft 63-150 and the bushings
in the door structure.
3 Put the beam 3 shaft 63-150 and the link levers 63-170 in position on the door
structure.
4 Install the taper pins 63-190, the sleeves 63-200 and the nuts 63-040.
5 Tighten the nuts 63-040.
(b) Install the adjustable rod 63-110 as follows:
1 Put the adjustable rod 63-110 in position on the link lever assembly 63-160 and
the vent door installation 63-220.
2 Install the bushing 63-100, the washers 63-070 and 63-130, the bolts 63-060 and
63-120, the washers 63-070 and the nuts 63-080.
3 Tighten the nuts 63-080.
4 Safety the nuts 63-080 with the new cotter pins 63-090, see PMS 01-05-44.
(c) Connect the fixed rod 63-210 to the bellcrank assembly 63-140 as follows:
1 Put the fixed rod 63-210 in position on the bellcrank assembly 63-140.
2 Install the washer 63-130, the bolt 63-120, the washer 63-070 and the nut
63-080.
3 Tighten the nut 63-080.

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4 Safety the nut 63-080 with the new cotter pin 63-090, see PMS 01-05-44.
5 Adjust the skin offset of the vent door installation 63-220, see ASSEMBLY
TASK 52-32-19-800-806-A01.
(d) Install the cover 63-010 as follows:
1 Put the spacers 63-050 and the cover 63-010 in position.
2 Install the screws 63-020, the washers 63-030 and the nuts 63-040.
3 Tighten the nuts 63-040.

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**For PN’s D5237236000800 D5237236001000 D5237236001200 D5237236001400

TASK 52-32-19-400-813-B01
Assembly and Installation of the Vent Door Mechanism
1. General
A. See REPAIR section for the component parts which have a permanent connection.
B. Make sure that the drain valves and the drain holes are clean and have no blockages.
C. When no torque value is specified, a standard torque value is applicable.
-

NOTE : For the standard torque values, see PMS 01-05-66.

NOTE : Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to all surfaces of parts which move.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
14SBA1 Textile-Lint free Cotton -
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
03HBD9 Synthetic Ester base Grease-General Purpose Low Temp -
Consumable Materials
TABLE 1

B. Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-800-806-A01 Adjustment of the Skin Offset of the Vent Door Assembly
PMS 01-05-66
PMS 01-05-44
Referenced Information
TABLE 2

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE


MATERIAL MANUFACTURER’S INSTRUCTIONS AND YOUR LOCAL
REGULATIONS.

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CAUTION : IT IS NOT PERMITTED TO REPAIR OR REPLACE COMPONENTS THAT ARE


ASSEMBLED WITH TAPER PIN(S). IF YOU FIND A DEFECTIVE COMPONENT
THAT IS ASSEMBLED WITH TAPER PIN(S), YOU MUST REPLACE THE
ASSEMBLY.

CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.

Subtask 52-32-19-400-009-A01
A. Assembly and Installation of the Vent Door Mechanism

NOTE : See IPL_FIGURE_63A.


(1) Assemble and install the vent door mechanism as follows:
(a) Install the bellcrank assembly 63A-140 as follows:
1 Clean the bushings in the door structure and the outer diameter of the beam 3
shaft 63A-150 with a clean Material No. 14SBA1 Textile-Lint free Cotton -
made moist with the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-
Ethyl-Ketone -.
2 Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose
Low Temp - to the outer diameter of the beam 3 shaft 63A-150 and the
bushings in the door structure.
3 Put the beam 3 shaft 63A-150 and the link levers 63A-170 in position on the
door structure.
4 Install the taper pins 63A-190, the sleeves 63A-200 and the nuts 63A-040.
5 Tighten the nuts 63A-040.
(b) Install the adjustable rod 63A-110 as follows:
1 Put the adjustable rod 63A-110 in position on the link lever assembly 63A-160
and the vent door installation 63A-220.
2 Install the bushing 63A-100, the washers 63A-070 and 63A-130, the bolts
63A-060 and 63A-120, the washers 63A-070 and the nuts 63A-080.
3 Tighten the nuts 63A-080.
4 Safety the nuts 63A-080 with the new cotter pins 63A-090, see PMS 01-05-44.
(c) Connect the fixed rod 63A-210 to the bellcrank assembly 63A-140 as follows:
1 Put the fixed rod 63A-210 in position on the bellcrank assembly 63A-140.
2 Install the washer 63A-130, the bolt 63A-120, the washer 63A-070 and the nut
63A-080.
3 Tighten the nut 63A-080.

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4 Safety the nut 63A-080 with the new cotter pin 63A-090, see PMS 01-05-44.
5 Adjust the skin offset of the vent door installation 63A-220, see ASSEMBLY
TASK 52-32-19-800-806-A01.
(d) Install the cover 63A-010 as follows:
1 Put the spacers 63A-050 and the cover 63A-010 in position.
2 Install the washers 63A-035, the screws 63A-020, the washers 63A-035 and the
nuts 63A-040.
3 Torque the nuts 63A-040 to between 0.20 and 0.24 m.daN (1.476 and 1.770
lbf.ft).

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**For PN’s ALL

TASK 52-32-19-400-814-A01
Assembly and Installation of the Door Drainage
1. General
A. See REPAIR section for the component parts which have a permanent connection.
B. Make sure that the drain valves and the drain holes are clean and have no blockages.
C. When no torque value is specified, a standard torque value is applicable.
-

NOTE : For the standard torque values, see PMS 01-05-66.

NOTE : Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to all surfaces of parts which move.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
14SBA1 Textile-Lint free Cotton -
08BBD1 Non Aqueous Cleaner-- Isopropyl Alcohol -
06AAC1 Polysulfide Sealant-General Purpose Interfay -
Consumable Materials
TABLE 1

B. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-66
PMS 01-02-36
Referenced Information
TABLE 2

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE


MATERIAL MANUFACTURER’S INSTRUCTIONS AND YOUR LOCAL
REGULATIONS.

CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.

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Subtask 52-32-19-410-037-A01
A. Assembly and Installation of the Door Drainage

NOTE : See IPL_FIGURE_72.


(1) Assemble and install the door drainage as follows:
(a) Put the mount 72-130 in position and install the bolt 72-100, the washer 72-110, and
the nut 72-120.
(b) Tighten the nut 72-120.
(c) Clean the mating surfaces of the valve retainer 72-040, the flange 72-070 and the
door structure with a clean Material No. 14SBA1 Textile-Lint free Cotton - made
moist with the Material No. 08BBD1 Non Aqueous Cleaner-- Isopropyl Alcohol - and
let it dry.
(d) Apply the Material No. 06AAC1 Polysulfide Sealant-General Purpose Interfay - to the
mating surfaces of the valve retainer 72-040 and the flange 72-070, see PMS
01-02-36.
(e) Install the valve 72-050 in the valve retainer 72-040.
(f) Put the valve retainer 72-040, the tube 72-060 and the flange 72-070 in position and
install the washers 72-020, the screws 72-010, the washers 72-020 and the nuts
72-030.
(g) Tighten the nuts 72-030.

CAUTION : DO NOT DAMAGE THE HOSES.


(h) Install the hose 72-090 in the door structure and on the tube 72-060.
(i) Safety the hose 72-090 to the tube 72-060 and the mount 72-130 with the new cable
ties 72-080.

NOTE : Make sure that the cable ties 72-080 do not compress the diameter of the
hose 72-090.
(j) Clean the space between the door structure and the hose 72-090 with a clean Material
No. 14SBA1 Textile-Lint free Cotton - made moist with the Material No. 08BBD1
Non Aqueous Cleaner-- Isopropyl Alcohol - and let it dry.
(k) Apply the Material No. 06AAC1 Polysulfide Sealant-General Purpose Interfay - to the
space between the door structure and the hose 72-090, see PMS 01-02-36.

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**For PN’s D5237236000000 D5237236000200 D5237236000400 D5237236000600 D5237236000800


D5237236001000

TASK 52-32-19-400-815-A01
Installation of the Door Sensors
1. General
A. See REPAIR section for the component parts which have a permanent connection.
B. Make sure that the drain valves and the drain holes are clean and have no blockages.
C. When no torque value is specified, a standard torque value is applicable.
-

NOTE : For the standard torque values, see PMS 01-05-66.

NOTE : Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to all surfaces of parts which move.
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
REFERENCE DESIGNATION
blanking caps
Fixtures, Tools, Test and Support Equipment
TABLE 1

B. Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-800-807-A01 Adjustment of the Proximity Sensors 12MJ and 34WV
PMS 01-05-66
Referenced Information
TABLE 2

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE


MATERIAL MANUFACTURER’S INSTRUCTIONS AND YOUR LOCAL
REGULATIONS.

CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.

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Subtask 52-32-19-410-042-A01
A. Installation of the Door Sensors

NOTE : See IPL_FIGURE_45, IPL_FIGURE_54, IPL_FIGURE_58, IPL_FIGURE_83.


(1) Install the targets 83-020 as follows:
(a) Put the targets 83-020 in position on the lever 58-370, the hand lever assembly
45-010 and the switch lever 54-050.
(b) Install the screws 83-030 and 83-060, the washers 83-040 and the nuts 83-050.
(c) Tighten the nuts 83-050.
(2) Install the Proximity Sensor 34MV as follows:
(a) Put the proximity sensor 83-010 in position on the door structure and install the
screws 83-030, the washers 83-040 and the nuts 83-050.
(b) Tighten the nuts 83-050.
(c) Remove the blanking caps from the electrical connectors.
(d) Connect the electrical harness to the proximity sensor 83-010.
(e) Adjust the proximity sensor 34MV, see ASSEMBLY TASK 52-32-19-800-807-A01.
(3) Install the proximity sensor 12MJ as follows:
(a) Put the proximity sensor 83-010 in position on the door structure and install the
washers 83-040 and the screws 83-070.
(b) Tighten the screws 83-070.
(c) Remove the blanking caps from the electrical connectors.
(d) Connect the electrical harness to the proximity sensor 83-010.
(e) Adjust the proximity sensor 12MJ, see ASSEMBLY TASK 52-32-19-800-807-A01.

Page 7077
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**For PN’s D5237236001200 D5237236001400

TASK 52-32-19-400-815-B01
Installation of the Door Sensors
1. General
A. See REPAIR section for the component parts which have a permanent connection.
B. Make sure that the drain valves and the drain holes are clean and have no blockages.
C. When no torque value is specified, a standard torque value is applicable.
-

NOTE : For the standard torque values, see PMS 01-05-66.

NOTE : Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to all surfaces of parts which move.
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
REFERENCE DESIGNATION
blanking caps
Fixtures, Tools, Test and Support Equipment
TABLE 1

B. Referenced Information
REFERENCE DESIGNATION
TASK 52-32-19-800-807-A01 Adjustment of the Proximity Sensors 12MJ and 34WV
PMS 01-05-66
Referenced Information
TABLE 2

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE


MATERIAL MANUFACTURER’S INSTRUCTIONS AND YOUR LOCAL
REGULATIONS.

CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.

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Subtask 52-32-19-410-043-A01
A. Installation of the Door Sensors

NOTE : See IPL_FIGURE_45, IPL_FIGURE_54, IPL_FIGURE_58A, IPL_FIGURE_83.


(1) Install the targets 83-020 as follows:
(a) Put the targets 83-020 in position on the lever 58A-370, the hand lever assembly
45-010 and the switch lever 54-050.
(b) Install the screws 83-030 and 83-060, the washers 83-040 and the nuts 83-050.
(c) Tighten the nuts 83-050.
(2) Install the Proximity Sensor 34MV as follows:
(a) Put the proximity sensor 83-010 in position on the door structure and install the
screws 83-030, the washers 83-040 and the nuts 83-050.
(b) Tighten the nuts 83-050.
(c) Remove the blanking caps from the electrical connectors.
(d) Connect the electrical harness to the proximity sensor 83-010.
(e) Adjust the proximity sensor 34MV, see ASSEMBLY TASK 52-32-19-800-807-A01.
(3) Install the proximity sensor 12MJ as follows:
(a) Put the proximity sensor 83-010 in position on the door structure and install the
washers 83-040 and the screws 83-070.
(b) Tighten the screws 83-070.
(c) Remove the blanking caps from the electrical connectors.
(d) Connect the electrical harness to the proximity sensor 83-010.
(e) Adjust the proximity sensor 12MJ, see ASSEMBLY TASK 52-32-19-800-807-A01.

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**For PN’s ALL

TASK 52-32-19-400-816-A01
Installation of the Hinges
1. General
A. See REPAIR section for the component parts which have a permanent connection.
B. Make sure that the drain valves and the drain holes are clean and have no blockages.
C. When no torque value is specified, a standard torque value is applicable.
-

NOTE : For the standard torque values, see PMS 01-05-66.

NOTE : Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to all surfaces of parts which move.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
14SBA1 Textile-Lint free Cotton -
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
06AAA1 Polysulfide Sealant-General Purpose Brushable -
04SAB2 Varnish Polyurethane-- Marking Structure
06AAB1 Polysulfide Sealant-General Purpose Fillet -
04QAB2 Coating-- Flexible Structure
Consumable Materials
TABLE 1

B. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-66
PMS 01-02-36
PMS 01-05-67
PMS 01-05-47
PMS 01-02-41
Referenced Information
TABLE 2

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3. Procedure

WARNING : BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE


MATERIAL MANUFACTURER’S INSTRUCTIONS AND YOUR LOCAL
REGULATIONS.

CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.

Subtask 52-32-19-410-044-A01
A. Installation of the Hinges

NOTE : See IPL_FIGURE_93.


(1) Install the hinge assemblies 93-120, 93-150 and 93-180 as follows:
(a) Clean the mating surfaces of the shim 93-360, 93-361, 93-362, 93-363, 93-364,
93-365, 93-366, 93-367, 93-368, 93-460, 93-461, 93-462,93-463, 93-464, 93-465,
93-466, 93-467, 93-468, 93-469, the hinge shim 93-369, the hinge assemblies 93-120,
93-150 and 93-180 and the door structure with a clean Material No. 14SBA1 Textile-
Lint free Cotton -made moist with the Material No. 08BBF1 Non Aqueous Cleaner--
Methyl-Ethyl-Ketone -
(b) Apply the Material No. 06AAA1 Polysulfide Sealant-General Purpose Brushable - to
the mating surfaces of the shims 93-360, 93-361, 93-362, 93-363, 93-364, 93-365,
93-366, 93-367, 93-368, 93-460, 93-461, 93-462,93-463, 93-464, 93-465, 93-466,
93-467, 93-468, 93-469, the hinge shim 93-369 and the hinge assemblies 93-120,
93-150 and 93-180, see PMS 01-02-36.
(c) Clean the screws 93-240, 93-270, 93-280, 93-290, 93-300, 93-310, 93-320, 93-330,
93-340 and 93-350 with a clean Material No. 14SBA1 Textile-Lint free Cotton -made
moist with the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
(d) Apply the Material No. 06AAA1 Polysulfide Sealant-General Purpose Brushable - to
the shaft of the screws 93-240, 93-270, 93-280, 93-290, 93-300, 93-310, 93-320,
93-330, 93-340 and 93-350, see PMS 01-02-36.
(e) Put the shims 93-360, 93-361, 93-362, 93-363, 93-364, 93-365, 93-366, 93-367,
93-368, 93-460, 93-461, 93-462,93-463, 93-464, 93-465, 93-466, 93-467, 93-468,
93-469, the hinge shim 93-369 and the hinge assemblies 93-120, 93-150 and 93-180 in
position on the door structure.

NOTE : Use the number of shims 93-360, 93-361, 93-362, 93-363, 93-364, 93-365,
93-366, 93-367, 93-368, 93-460, 93-461, 93-462,93-463, 93-464, 93-465,
93-466, 93-467, 93-468, 93-469 and hinge shim 93-369 as recorded during
the disassembly procedure.
(f) Install the screws 93-240, 93-270, 93-280, 93-290, 93-300, 93-310, 93-320, 93-330,
93-340 and 93-350, the washers 93-230 and 93-260 and the nuts 93-220 and 93-250.

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(g) Tighten the nuts 93-220 and 93-250.


(h) Torque the screws 93-320 to 2.0 m.daN (14.751 lbf.ft).
(i) Put marks on the screws 93-320 and the door structure with the Material No.
04SAB2 Varnish Polyurethane-- Marking Structure for identification as torqued, see
PMS 01-05-67.
(2) Install the hinge end fitting 93-010 as follows:
(a) Clean the mating surfaces of the shims 93-020, 93-021, 93-022, 93-023, 93-024,
93-025, 93-026, 93-027, 93-028, 93-029 with a clean Material No. 14SBA1 Textile-
Lint free Cotton - made moist with the Material No. 08BBF1 Non Aqueous Cleaner--
Methyl-Ethyl-Ketone - and let it dry.
(b) Apply the Material No. 06AAA1 Polysulfide Sealant-General Purpose Brushable - to
the mating surfaces of the shims 93-020, 93-021, 93-022, 93-023, 93-024, 93-025,
93-026, 93-027, 93-028, 93-029, see PMS 01-02-36.
(c) Clean the screws 93-240 with a clean Material No. 14SBA1 Textile-Lint free Cotton -
made moist with the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-
Ketone -
(d) Apply the Material No. 06AAA1 Polysulfide Sealant-General Purpose Brushable - to
the shaft of the screws 93-240, see PMS 01-02-36.
(e) Put the shims 93-020, 93-021, 93-022, 93-023, 93-024, 93-025, 93-026, 93-027,
93-028, 93-029 and the hinge end fitting 93-010 in position and install the screws
93-240, the washers 93-230 and the nuts 93-220.

NOTE : Use the number of shims 93-020, 93-021, 93-022, 93-023, 93-024, 93-025,
93-026, 93-027, 93-028, 93-029 as recorded during the disassembly
procedure.

NOTE : It is possible that not all types of shim are installed. The number of shims
used can be different.
(f) Tighten the nuts 93-220.
(g) Clean the work area with a clean Material No. 14SBA1 Textile-Lint free Cotton -
made moist with the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-
Ketone - and let it dry.
(h) Apply the Material No. 06AAB1 Polysulfide Sealant-General Purpose Fillet - to the
space between the hinge end fitting 93-010 and the door structure, see PMS
01-05-47.
(i) Let the Material No. 06AAB1 Polysulfide Sealant-General Purpose Fillet - dry.
(j) Apply the Material No. 04QAB2 Coating-- Flexible Structure to the Material No.
06AAB1 Polysulfide Sealant-General Purpose Fillet -, see PMS 01-02-41.
(k) Let the Material No. 04QAB2 Coating-- Flexible Structure dry.

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Subtask 52-32-19-410-039-A01
B. Installation of the Hinges

NOTE : See IPL_FIGURE_94.


(1) Install the hinge assemblies 94-120 and 94-150 as follows:
(a) Clean the mating surfaces of the shims, the hinge assemblies 94-120 and 94-150 and
the door structure with a clean Material No. 14SBA1 Textile-Lint free Cotton -made
moist with the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
and let it dry.
(b) Apply the Material No. 06AAA1 Polysulfide Sealant-General Purpose Brushable - to
the mating surfaces of the shims and the hinge assemblies 94-120 and 94-150, see
PMS 01-02-36
(c) Clean the screws 94-180, 94-190, 94-220, 94-250, 94-260, 94-270, 94-280 and 94-290
with a clean Material No. 14SBA1 Textile-Lint free Cotton -made moist with the
Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
(d) Apply the Material No. 06AAA1 Polysulfide Sealant-General Purpose Brushable - to
the shaft of the screws 94-180, 94-190, 94-220, 94-250, 94-260, 94-270, 94-280 and
94-290, see PMS 01-02-36.
(e) Put the shims and the hinge assemblies 94-120 and 94-150 in position on the door
structure.

NOTE : Use the number of shims as recorded during the disassembly procedure.
(f) Install the screws 94-180, 94-190, 94-220, 94-250, 94-260, 94-270, 94-280 and
94-290, the washers 94-210 and 94-240 and the nuts 94-200 and 94-230.
(g) Tighten the nuts 94-200 and 94-230.
(2) Install the hinge end fitting 94-010 as follows:
(a) Clean the mating surfaces of the shims 94-020, 94-021, 94-022, 94-023, 94-024,
94-025, 94-026, 94-027, 94-028, 94-029 with a clean Material No. 14SBA1 Textile-
Lint free Cotton - made moist with the Material No. 08BBF1 Non Aqueous Cleaner--
Methyl-Ethyl-Ketone -.
(b) Apply the Material No. 06AAA1 Polysulfide Sealant-General Purpose Brushable - to
the mating surfaces of the shims 94-020, 94-021, 94-022, 94-023, 94-024, 94-025,
94-026, 94-027, 94-028, 94-029, see PMS 01-02-36.
(c) Clean the screws 94-220 with a clean Material No. 14SBA1 Textile-Lint free Cotton -
made moist with the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-
Ketone -
(d) Apply the Material No. 06AAA1 Polysulfide Sealant-General Purpose Brushable - to
the shaft of the screws 94-220, see PMS 01-02-36.

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(e) Put the shims 94-020, 94-021, 94-022, 94-023, 94-024, 94-025, 94-026, 94-027,
94-028, 94-029 and the hinge end fitting 94-010 in position and install the screws
94-220, the washers 94-210 and the nuts 94-200.

NOTE : Use the number of shims 94-020, 94-021, 94-022, 94-023, 94-024, 94-025,
94-026, 94-027, 94-028, 94-029 as recorded during the disassembly
procedure.

NOTE : It is possible that not all types of shim are installed. The number of shims
used can be different.
(f) Tighten the nuts 94-200.
(g) Clean the work area with a clean Material No. 14SBA1 Textile-Lint free Cotton -
made moist with the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-
Ketone - and let it dry.
(h) Apply the Material No. 06AAB1 Polysulfide Sealant-General Purpose Fillet - to the
space between the hinge end fitting 94-010 and the door structure, see PMS
01-05-47.
(i) Let the Material No. 06AAB1 Polysulfide Sealant-General Purpose Fillet - dry.
(j) Apply the Material No. 04QAB2 Coating-- Flexible Structure to the Material No.
06AAB1 Polysulfide Sealant-General Purpose Fillet -, see PMS 01-02-41.
(k) Let the Material No. 04QAB2 Coating-- Flexible Structure dry.

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TASK 52-32-19-800-801-A01
Adjustment of the Hand Lever
1. General
A. When there is no torque value specified, use a standard torque value.
-

NOTE : For the standard torque values, see PMS 01-05-66.

NOTE : The hand lever assembly (1) must be in the LOCKED position.
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-66
FIGURE 52-32-19-991-018-A FIGURE 52-32-19-991-018-A-Adjustment of the Hand Lever Assembly
FIGURE 52-32-19-991-019-A FIGURE 52-32-19-991-019-A-Adjustment of the Hand Lever Assembly
Referenced Information
TABLE 1

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE


MATERIAL MANUFACTURER’S INSTRUCTIONS AND YOUR LOCAL
REGULATIONS.

CAUTION : USE ONLY SPECIFIED MATERIALS OR THEIR EQUIVALENTS.

Subtask 52-32-19-820-001-A01
A. Adjustment of the Clearance ”A”

NOTE : See FIGURE 52-32-19-991-018-A, FIGURE 52-32-19-991-019-A.


(1) Adjust the Clearance ”A” as follows:

NOTE : See FIGURE 52-32-19-991-019-A.


(a) Measure the clearance ”A” between the hand lever assembly (1) and the door
structure.
(b) The clearances ”A” must have the same dimension and must be between 1.0 and 3.0
mm (0.0394 and 0.1181 in).

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(c) If the clearances ”A” are not in the limits, change the positions and/or the quantity
of the spacer washers (2).

Subtask 52-32-19-820-008-A01
B. Adjustment of the Handle Offset between the Hand Lever Assembly and the installed Access
Panel

NOTE : See FIGURE 52-32-19-991-018-A, FIGURE 52-32-19-991-019-A.


(1) Adjust the handle offset between the hand lever assembly (1) and the installed access cover
as follows:
(a) Measure the handle offset at the given measuring points, see FIGURE
52-32-19-991-018-A.
(b) If the handle offset is not in the limits, loosen the nut (4).
(c) Adjust the handle offset with the bolt (3).
(d) Tighten the nut (4).

Subtask 52-32-19-820-009-A01
C. Adjustment of the Catching Hook

NOTE : See FIGURE 52-32-19-991-018-A, FIGURE 52-32-19-991-019-A.


(1) Adjust the catching hook (7) as follows:
(a) Make sure that the bearing bolt (5) does not touch the catching hook (7).
(b) Make sure that the handle offset between the hand lever assembly (1) and the door
skin is as given in FIGURE 52-32-19-991-018-A.
(c) If not, remove the bolts (9), the washers (8), the catching hook (7) and the sheet (6).
(d) Adjust the clearance with the sheet (6).
(e) Install the sheet (6), the catching hook (7), the washers (8) and the bolts (9).
(f) Tighten the bolts (9).

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A MEASURING
POINT "1"

A MEASURING MEASURING
POINT "6" POINT "2"

MEASURING MEASURING
POINT "5" POINT "3"

MEASURING
POINT "4"

MEASURING
HANDLE OFFSET
POINT
"1" +0.8 TO −1.0 mm (+0.031 TO −0.039 in)
"2" −0.5 TO −1.5 mm (−0.020 TO −0.059 in)
"3" −0.5 TO −1.5 mm (−0.020 TO −0.059 in)
"4" 0.0 TO −1.5 mm (0.000 TO −0.059 in)
"5" +0.5 TO +1.5 mm (+0.020 TO +0.059 in)
"6" 0.0 TO −1.0 mm (0.000 TO −0.039 in)

F_CM_523219_1_0180101_01_01

Adjustment of the Hand Lever Assembly


FIGURE-52-32-19-991-018-A01

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CARGO DOOR SKIN


B C
1 ADJUSTMENT OF
CLEARANCE "A"
C CLEARANCE "A"

CLEARANCE "A"
2

E
ADJUSTMENT OF
HANDLE OFFSET
FOR THE MEASURE
POINTS 3, 4 AND 5

D HANDLE
OFFSET

1
5

6
D
7 ADJUSTMENT OF
8 HANDLE OFFSET
FOR THE MEASURE
9 POINTS 1, 2 AND 6

1
BEAM4

HANDLE
4
OFFSET

ACCESS 3
COVER

F_CM_523219_1_0190101_01_01

Adjustment of the Hand Lever Assembly


FIGURE-52-32-19-991-019-A01

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TASK 52-32-19-800-802-A01
Adjustment of the Latching Mechanism
1. General
A. When there is no torque value specified, use a standard torque value.
-

NOTE : For the standard torque values, see PMS 01-05-66.


2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
14QFB1 Wire-Locking Dia: 0.8 mm CRES Nickel Alloy -
Consumable Materials
TABLE 1

B. Fixtures, Tools, Test and Support Equipment


REFERENCE DESIGNATION
98D52307525200 Rigging Pin
98D52307525000 Adjustment Tool - Cargo Doors
98D52307523100 Rigging Pin
Fixtures, Tools, Test and Support Equipment
TABLE 2

C. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-66
PMS 01-05-01
FIGURE 52-32-19-991-020-A FIGURE 52-32-19-991-020-A-Adjustment of the Latching Mechanism
Referenced Information
TABLE 3

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE


MATERIAL MANUFACTURER’S INSTRUCTIONS AND YOUR LOCAL
REGULATIONS.

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CAUTION : USE ONLY SPECIFIED MATERIALS OR THEIR EQUIVALENTS.

Subtask 52-32-19-820-002-A01
A. Adjustment of the Latching Mechanism

NOTE : See FIGURE 52-32-19-991-020-A.


(1) Adjust the latching mechanism as follows:
(a) Make sure the latching mechanism assemblies are in the LOCKED position.
(b) Make sure that the hand lever assembly is flush with the door structure during the
adjustment procedure.
(c) Install the 98D52307525200 Rigging Pin (1) of the 98D52307525000 Adjustment
Tool - Cargo Doors through the rigging holes of the door structure and into the bolt
(6) (upper dead center).
(d) If you can not install the 98D52307525200 Rigging Pin (1) of the 98D52307525000
Adjustment Tool - Cargo Doors into the bolt (6), you must adjust the length of the
rod assembly (2) as follows:

WARNING : USE GOGGLES WHEN YOU REMOVE OR INSTALL LOCKWIRE.


EACH TIME YOU CUT LOCKWIRE DURING THE TASK, REMOVE
AND DISCARD IT (THE UNWANTED LOCKWIRE) IMMEDIATELY.
LOOSE LOCKWIRE CAN CUT YOU OR MAKE YOU BLIND.
1 Cut and remove the lockwire from the safety devices (4).
2 Loosen the jam nuts (3).
3 Turn the turnbuckle (5) until you can install the 98D52307525200 Rigging Pin
(1) of the 98D52307525000 Adjustment Tool - Cargo Doors into the bolt (6).
4 Tighten the jam nuts (3).

WARNING : USE GOGGLES WHEN YOU REMOVE OR INSTALL LOCKWIRE.


EACH TIME YOU CUT LOCKWIRE DURING THE TASK, REMOVE
AND DISCARD IT (THE UNWANTED LOCKWIRE) IMMEDIATELY.
LOOSE LOCKWIRE CAN CUT YOU OR MAKE YOU BLIND.
5 Safety the jam nuts (3) to the safety devices (4) with the Material No.14QFB1
Wire-Locking Dia: 0.8 mm CRES Nickel Alloy -, see PMS 01-05-01.
(e) Adjust the length of the connecting rods (7) as follows to make sure that the lower
dead center is correct:

WARNING : USE GOGGLES WHEN YOU REMOVE OR INSTALL LOCKWIRE.


EACH TIME YOU CUT LOCKWIRE DURING THE TASK, REMOVE
AND DISCARD IT (THE UNWANTED LOCKWIRE) IMMEDIATELY.
LOOSE LOCKWIRE CAN CUT YOU OR MAKE YOU BLIND.

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1 Cut and remove the lockwire from the safety devices (9).
2 Loosen the jam nuts (8).
3 Turn the turnbuckle (10) until the rear of the bellcrank assembly (11) touches
the bolt (14).
4 Turn the turnbuckle (10) 10 degrees back until you can move the connecting rod
(7) easily.
5 Make sure that you can install the 98D52307523100 Rigging Pin (13) of the
98D52307525000 Adjustment Tool - Cargo Doors through the door structure
and into the bolt (12).
6 If not, turn the turnbuckle (10) until you can install the 98D52307523100
Rigging Pin (13) of the 98D52307525000 Adjustment Tool - Cargo Doors easily.
7 Tighten the jam nuts (8).

WARNING : USE GOGGLES WHEN YOU REMOVE OR INSTALL LOCKWIRE.


EACH TIME YOU CUT LOCKWIRE DURING THE TASK, REMOVE
AND DISCARD IT (THE UNWANTED LOCKWIRE) IMMEDIATELY.
LOOSE LOCKWIRE CAN CUT YOU OR MAKE YOU BLIND.
8 Safety the jam nuts (8) to the safety devices (9) with the Material No.14QFB1
Wire-Locking Dia: 0.8 mm CRES Nickel Alloy -, see PMS 01-05-01.
9 Remove the rigging pins 98D52307525200 Rigging Pin (1) and 98D52307523100
Rigging Pin (13) of the 98D52307525000 Adjustment Tool - Cargo Doors.

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A
LATCHING UNIT
EXAMPLE

3
4
5
2
4
3

LATCHING SHAFT

6
1 1
8
9
10 7
9
8
14 11

LOCKING SHAFT
12

FR58
13

NOTE:
1 THE RIGGING PIN (1) IS
ON AFT DOOR AT FR 58 ONLY
F_CM_523219_1_0200101_01_01

Adjustment of the Latching Mechanism


FIGURE-52-32-19-991-020-A01

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TASK 52-32-19-800-803-A01
Adjustment of the Locking Mechanism
1. General
A. When there is no torque value specified, use a standard torque value.
-

NOTE : For the standard torque values, see PMS 01-05-66.


2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
14QFB1 Wire-Locking Dia: 0.8 mm CRES Nickel Alloy -
Consumable Materials
TABLE 1

B. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-66
PMS 01-05-01
FIGURE 52-32-19-991-021-A FIGURE 52-32-19-991-021-A-Adjustment of the Locking Mechanism
Referenced Information
TABLE 2

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE


MATERIAL MANUFACTURER’S INSTRUCTIONS AND YOUR LOCAL
REGULATIONS.

CAUTION : USE ONLY SPECIFIED MATERIALS OR THEIR EQUIVALENTS.

Subtask 52-32-19-820-003-A01
A. Adjustment of the Locking Mechanism

NOTE : See FIGURE 52-32-19-991-021-A.


(1) Adjust the locking mechanism as follows:
(a) Move the hand lever assembly away from the door structure up to a 65 degree
position.

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(b) Make sure that the latching mechanism assemblies (1) stay in the LATCHED
position.
(c) Measure the clearance ’C’ between the locking cam (6) and the latching hook (7), see
Detail B.
(d) Make sure that the clearance ’C’ is between 2.0 and 3.2 mm (0.079 and 0.125 in).
(e) If the clearance ’C’ is not in the limits, adjust the rod assembly (5) as follows:

WARNING : USE GOGGLES WHEN YOU REMOVE OR INSTALL LOCKWIRE.


EACH TIME YOU CUT LOCKWIRE DURING THE TASK, REMOVE
AND DISCARD IT (THE UNWANTED LOCKWIRE) IMMEDIATELY.
LOOSE LOCKWIRE CAN CUT YOU OR MAKE YOU BLIND.
1 Cut and remove the lockwire from the safety devices (3), see Detail A.
2 Loosen the jam nuts (2).
3 Turn the turnbuckle (4) until the clearance ’C’ is correct.
4 Tighten the jam nuts (2).

WARNING : USE GOGGLES WHEN YOU REMOVE OR INSTALL LOCKWIRE.


EACH TIME YOU CUT LOCKWIRE DURING THE TASK, REMOVE
AND DISCARD IT (THE UNWANTED LOCKWIRE) IMMEDIATELY.
LOOSE LOCKWIRE CAN CUT YOU OR MAKE YOU BLIND.
5 Safety the jam nuts (2) to the safety devices (3) with the Material No. 14QFB1
Wire-Locking Dia: 0.8 mm CRES Nickel Alloy -, see PMS 01-05-01.

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2
3

A
LATCHING
SHAFT
5

LOCKING
SHAFT

B 6
EXAMPLE
4

CLEARANCE "C"
B

1
7

F_CM_523219_1_0210101_01_02

Adjustment of the Locking Mechanism


FIGURE-52-32-19-991-021-A01

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TASK 52-32-19-800-804-A01
Adjustment of the Drift Pin Mechanism
1. General
A. When there is no torque value specified, use a standard torque value.
-

NOTE : For the standard torque values, see PMS 01-05-66.


2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
14QFB1 Wire-Locking Dia: 0.8 mm CRES Nickel Alloy -
Consumable Materials
TABLE 1

B. Fixtures, Tools, Test and Support Equipment


REFERENCE DESIGNATION
98D52308309000 Rigging Pin
Fixtures, Tools, Test and Support Equipment
TABLE 2

C. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-66
PMS 01-05-01
FIGURE 52-32-19-991-022-A FIGURE 52-32-19-991-022-A-Adjustment of the Drift Pin Mechanism
Referenced Information
TABLE 3

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE


MATERIAL MANUFACTURER’S INSTRUCTIONS AND YOUR LOCAL
REGULATIONS.

CAUTION : USE ONLY SPECIFIED MATERIALS OR THEIR EQUIVALENTS.

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Subtask 52-32-19-820-004-A01
A. Adjustment of the Drift Pin Mechanism

NOTE : See FIGURE 52-32-19-991-022-A.


(1) Adjust the drift pin mechanism as follows:
(a) Make sure that the hand lever assembly is in the LOCKED position and in the recess
of the door structure.
(b) Install the 98D52308309000 Rigging Pin (2) through the door structure and the link
lever assemblies, see Detail C, D.
1 Make sure that in this position there is:
- 1.5 mm (0.059 in) below dead center measured at the link lever assembly,
see Detail C
- 1.5 mm (0.059 in) above dead center measured at the link lever assembly,
see Detail D.
(c) If you cannot install the 98D52308309000 Rigging Pin (2) into the link lever
assemblies (Detail C, D), adjust the length of the control rod (3) and the fixed rod
(4) as follows:

WARNING : USE GOGGLES WHEN YOU REMOVE OR INSTALL LOCKWIRE.


EACH TIME YOU CUT LOCKWIRE DURING THE TASK, REMOVE
AND DISCARD IT (THE UNWANTED LOCKWIRE) IMMEDIATELY.
LOOSE LOCKWIRE CAN CUT YOU OR MAKE YOU BLIND.
1 Cut and remove the lockwire from the safety devices (6), see Detail F.
2 Loosen the jam nuts (5).
3 Turn the turnbuckle (7) until you can install the 98D52308309000 Rigging Pin
(2) in the link lever assemblies, see Detail C, D.
4 Tighten the jam nuts (5).

WARNING : USE GOGGLES WHEN YOU REMOVE OR INSTALL LOCKWIRE.


EACH TIME YOU CUT LOCKWIRE DURING THE TASK, REMOVE
AND DISCARD IT (THE UNWANTED LOCKWIRE) IMMEDIATELY.
LOOSE LOCKWIRE CAN CUT YOU OR MAKE YOU BLIND.
5 Safety the jam nuts (5) to the safety devices (6) with the Material No. 14QFB1
Wire-Locking Dia: 0.8 mm CRES Nickel Alloy -, see PMS 01-05-01.
6 Remove the 98D52308309000 Rigging Pin (2) from the link lever assemblies, see
Detail C, D.
(d) Measure the distance ’Y’ between the end of the extended drift pins and the edge
members of the door structure, see Detail A, B.
(e) Make sure that the distance ’Y’ is between 32.5 and 35.5 mm (1.280 and 1.397 in).

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(f) Move the hand lever assembly to the UNLOCKED position.


(g) Make sure that the retracted drift pins are behind the skin edge of the door structure,
see Detail A, B, Section E-E.
(h) Check the adjustment of the control rod (3), do step .
(i) If the adjustment is not correct, do step .

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D
C B
A B
DETAIL B MIRROR
IMAGE OF DETAIL A

A E

DRIFT PIN

SECTION
E−E
EXTENDED
DISTANCE "Y"
Y

IN RETRACTED CONDITION
THE DRIFT PIN MUST BE
BEHIND THE SKIN EDGE

SKIN EDGE
5.0 mm(0.196 in)

F_CM_523219_1_0220101_01_01

Adjustment of the Drift Pin Mechanism


Adjustment of the Drift Pin Mechanism, Sheet 1 of 2 (Sheet 1 of 2)
FIGURE-52-32-19-991-022-A01

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C
F

BELOW DEAD CENTER


ON THE EXTENDED
DRIFT PIN

F
2

D
3

2
F
ABOVE DEAD CENTER
TYPICAL ON THE EXTENDED
DRIFT PIN

4 6

F_CM_523219_1_0220102_01_01

Adjustment of the Drift Pin Mechanism


Adjustment of the Drift Pin Mechanism, Sheet 2 of 2 (Sheet 2 of 2)
FIGURE-52-32-19-991-022-A01

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TASK 52-32-19-800-805-A01
Adjustment of the Interlock Mechanism
1. General
A. When there is no torque value specified, use a standard torque value.
-

NOTE : For the standard torque values, see PMS 01-05-66.


2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-66
FIGURE 52-32-19-991-023-A FIGURE 52-32-19-991-023-A-Adjustment of the Interlock Mechanism
Referenced Information
TABLE 1

3. Procedure

Subtask 52-32-19-820-005-A01
A. Adjustment of the Interlock Mechanism

NOTE : See FIGURE 52-32-19-991-023-A.


(1) Adjust the interlock mechanism as follows:
(a) Make sure that the hand lever assembly is in the UNLOCKED position.
(b) Measure the clearance ’Z’ between the adjusting screw (2) and the stop cam (1) of
the latching shaft assembly, see Detail A.
(c) Make sure that the clearance ’Z’ is between 1.0 and 1.4 mm (0.040 and 0.055 in).
(d) If the clearance ’Z’ is not in the limits, adjust the clearance ’Z’ as follows:
1 Release the locking plate (4), see Detail B.
2 Loosen the nut (3) and remove the adjusting screw (2) from the lever (5).
3 Discard the locking plate (4).
4 Install the new locking plate (4) on the adjusting screw (2) with the nut (3).
5 Install the adjusting screw (2) in the lever (5).
6 Adjust the adjusting screw (2) until the clearance ’Z’ is correct, see Detail A.

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7 Make sure that the clearance ’Z’ is between 1.0 and 1.4 mm (0.040 and 0.055
in).
8 Tighten the nut (3).
9 Safety the nut (3) with the locking plate (4).

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A
LATCHING
SHAFT ASSEMBLY

CLEARANCE "Z"

B
B

F_CM_523219_1_0230101_01_01

Adjustment of the Interlock Mechanism


FIGURE-52-32-19-991-023-A01

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TASK 52-32-19-800-806-A01
Adjustment of the Skin Offset of the Vent Door Assembly
1. General
A. When there is no torque value specified, use a standard torque value.
-

NOTE : For the standard torque values, see PMS 01-05-66.


2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
14QFB1 Wire-Locking Dia: 0.8 mm CRES Nickel Alloy -
Consumable Materials
TABLE 1

B. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-66
PMS 01-05-01
PMS 01-05-03
FIGURE 52-32-19-991-024-A FIGURE 52-32-19-991-024-A-Adjustment of the Vent Door Assembly
Referenced Information
TABLE 2

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE


MATERIAL MANUFACTURER’S INSTRUCTIONS AND YOUR LOCAL
REGULATIONS.

CAUTION : USE ONLY SPECIFIED MATERIALS OR THEIR EQUIVALENTS.

Subtask 52-32-19-820-006-A01
A. Adjustment of the Skin Offset of the Vent Door Assembly

NOTE : See FIGURE 52-32-19-991-024-A.

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(1) Adjust the skin offset of the vent door assembly (9) as follows:
(a) Make sure that the hand lever assembly is in the LOCKED position and in the recess
of the door structure.
(b) Measure the clearance ’A’ between the skin offset between the external contour of the
vent door assembly (9) and the door skin, see Detail B.
(c) Make sure that the clearance ’A’ is between 0.5 and 1.5 mm (0.020 and 0.059 in).
(d) If the skin offset is not correct, adjust the length of the adjustable rod (4) as follows:

WARNING : USE GOGGLES WHEN YOU REMOVE OR INSTALL LOCKWIRE.


EACH TIME YOU CUT LOCKWIRE DURING THE TASK, REMOVE
AND DISCARD IT (THE UNWANTED LOCKWIRE) IMMEDIATELY.
LOOSE LOCKWIRE CAN CUT YOU OR MAKE YOU BLIND.
1 Cut and remove the lockwire from the safety devices (2).
2 Loosen the jam nuts (1) to release the turnbuckle (3).
3 Turn the turnbuckle (3) until the skin offset is correctly adjusted.
4 Tighten the jam nuts (1).

WARNING : USE GOGGLES WHEN YOU REMOVE OR INSTALL LOCKWIRE.


EACH TIME YOU CUT LOCKWIRE DURING THE TASK, REMOVE
AND DISCARD IT (THE UNWANTED LOCKWIRE) IMMEDIATELY.
LOOSE LOCKWIRE CAN CUT YOU OR MAKE YOU BLIND.
5 Safety the jam nuts (1) to the safety devices (2) with the Material No. 14QFB1
Wire-Locking Dia: 0.8 mm CRES Nickel Alloy -, see PMS 01-05-01.
(e) Measure the clearance ’B’ between the bolts (5) and the stop (10) of the vent door
frame, see Detail B.
(f) The clearance ’B’ must be between 0.2 and 0.6 mm (0.008 and 0.023 in).
(g) If the clearance ’B’ is not correct, adjust the clearance as follows:
1 Pull the hand lever assembly out of the recess until it is in the 65 degree position
to open the vent door assembly (9).
2 Release the tab washers (7) from the nuts (6), see Detail A.
3 Loosen the nuts (6) to release the bolts (5).
4 Remove the bolts (5) together with the nuts (6) and the tab washers (7) from
the actuator arms (8).
5 Discard the tab washers (7).
6 Install the bolts (5) together with the nuts (6) and the new tab washers (7) on
the actuator arms (8).

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7 Make sure that the tab washers (7) are correctly installed on the actuator arms
(8).
8 Close the vent door assembly (9) as follows:
a Push the roller lever of the interlock mechanism to the outer side of the
door to release the latching shaft.
b Move the hand lever assembly down to the LOCKED position and push it
into the recess of the door structure.
9 Adjust the bolts (5) for the correct clearance ’B’, see Detail B.
10 Make sure that the clearance ’B’ is between 0.2 and 0.6 mm (0.008 and 0.023
in).
11 Tighten the nuts (6).
12 Safety the nuts (6) with the tab washers (7), see PMS 01-05-03.

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**For PN’s ALL

8
1
7

6 1
2
5

3
2 4
B

7
B
CLEARANCE "A" AND "B"
6 OF VENT DOOR STOP
AND SKIN OFFSET CHECK

5 CLEARANCE "B"

9
5

10 VENT DOOR CONTOUR


CLEARANCE "A"
CARGO DOOR CONTOUR

F_CM_523219_1_0240101_01_01

Adjustment of the Vent Door Assembly


FIGURE-52-32-19-991-024-A01

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TASK 52-32-19-800-807-A01
Adjustment of the Proximity Sensors 12MJ and 34WV
1. General
A. When there is no torque value specified, use a standard torque value.
-

NOTE : For the standard torque values, see PMS 01-05-66.


2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-66
FIGURE 52-32-19-991-025-A FIGURE 52-32-19-991-025-A-Adjustment of the Proximity Sensors
Referenced Information
TABLE 1

3. Procedure

Subtask 52-32-19-820-007-A01
A. Adjustment of the Proximity Sensors 12MJ and 34WV

NOTE : See FIGURE 52-32-19-991-025-A.


(1) Adjust the proximity sensors 12MJ and 34WV as follows:
(a) Adjust the proximity sensor 12MJ (Detail B) installed near the locking shaft as
follows:
1 Make sure that the hand lever assembly (2) is in the UNLOCKED position, see
Detail A.
2 Move the hand lever assembly (2) and measure the clearance ’C’ between the
adjusting screw (5) and the stop cam (4), see Detail A, B.
3 Make sure that the clearance ’C’ is between 1.0 and 1.4 mm (0.040 and 0.055
in).
4 Measure the clearance ’B’ between the target (3) and the proximity sensor 12MJ
that is installed on the door structure.
5 Make sure that the clearance ’B’ is between 1.6 and 2.0 mm (0.063 and 0.078
in).
6 If not, adjust the target (3) until you get the correct clearance.

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7 If the adjusting screw (5) touches the stop cam (4), adjust the clearance ’B’
between the proximity sensor 12MJ and the target (3) to a maximum of 3.0 mm
(0.118 in).
(b) Adjust the proximity sensor 34WV (Detail A) installed near the hand lever assembly
(2) as follows:
1 Make sure that the hand lever assembly (2) is in the LOCKED position.
2 Measure the clearance ’A’ between the proximity sensor 34WV and the target
(1) installed on the hand lever assembly (2).
3 Make sure that the clearance ’A’ is between 1.6 and 2.0 mm (0.063 and 0.078
in).
4 If not, adjust the target (1) until you get the correct clearance.

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**For PN’s ALL

A
CLEARANCE "A"

A
B

2
PROXIMITY SENSOR
34WV
1

B
PROXIMITY
SENSOR 12MJ

CLEARANCE "B"

4
CLEARANCE "C"

F_CM_523219_1_0250101_01_01

Adjustment of the Proximity Sensors


FIGURE-52-32-19-991-025-A01

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FITS AND CLEARANCES

**For PN’s ALL

TASK 52-32-19-820-807-A01
General
1. How to use the Fits and Clearances Table (See TABLE 1)
A. A NOTE above the table gives the reference to the related CMM figure.
B. Column 1 gives the location number (LOC NO.) of the part.
C. Column 2 gives links to the IPL figure item numbers of the mating parts.
D. Column 3 gives the dimensions and the assembly clearances of the original manufacturer (MFR)
limits.
E. Column 4 gives the dimension limits and the maximum allowable clearance of the in-service
wear limits.

NOTE : Replace or repair the parts which are not in the limits (See DISASSEMBLY, REPAIR
TASK 52-32-19-300-801-A01, TASK 52-32-19-300-802-A01, TASK
52-32-19-300-803-A01 and ASSEMBLY).
2. Sample of Fits and Clearances

NOTE : See FIGURE XXX


1 2 3 4
MFR LIMITS IN-SERVICE WEAR LIMITS
MATING MAX
IPL ASSEMBLY DIMENSION ALLOWABLE
LOC FIGURE DIMENSION CLEARANCE LIMITS CLEARANCES
NO. AND millimeters millimeters millimeters millimeters
ITEM NO. (inches) (inches) (inches) (inches)
MIN MAX MIN MAX MIN MAX
Sample
TABLE 1

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TASK 52-32-19-820-808-A01
Fits and Clearances Table
1. Fits and Clearances Table

NOTE : Refer to FIGURE 52-32-19-991-026-A:


MFR LIMITS IN-SERVICE WEAR LIMITS
MATING MAX
IPL ASSEMBLY DIMENSION ALLOWABLE
LOC FIGURE DIMENSION CLEARANCE LIMITS CLEARANCES
NO. AND millimeters millimeters millimeters millimeters
ITEM NO. (inches) (inches) (inches) (inches)
MIN MAX MIN MAX MIN MAX
A1 OD 45-250 15.976 15.994 15.951
(0.6290) (0.6297) (0.6280)
0.006 0.042 0.092
(0.0002) (0.0017) (0.0036)
A2 ID 48-20 16.000 16.018 16.043
A3 (0.6299) (0.6306 (0.6316)
B1 OD 45-360 15.976 15.994 15.951
(0.6290) (0.6297) (0.6280)
0.006 0.042 0.092
(0.0002) (0.0017) (0.0036)
B2 ID 96-170 16.000 16.018 16.043
(0.6299) (0.6306) (0.6316)
B1 OD 45-360 19.972 19.993 19.941
(0.7863) (0.7871) (0.7851)
0.007 0.049 0.111
(0.0003) (0.0019) (0.0044)
B3 ID 45-390 20.000 20.021 20.052
(0.7874) (0.7882) (0.7894)
B4
B5
B6
B1 OD 45-360 19.972 19.993 19.941
(0.7863) (0.7871) (0.7851)
0.007 0.049 0.111
(0.0003) (0.0019) (0.0044)

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MFR LIMITS IN-SERVICE WEAR LIMITS


MATING MAX
IPL ASSEMBLY DIMENSION ALLOWABLE
LOC FIGURE DIMENSION CLEARANCE LIMITS CLEARANCES
NO. AND millimeters millimeters millimeters millimeters
ITEM NO. (inches) (inches) (inches) (inches)
MIN MAX MIN MAX MIN MAX
B7 ID 96-190 20.000 20.021 20.052
(0.7874) (0.7882) (0.7894)
B8 TBD
Fits and Clearances
TABLE 1

NOTE : Refer to FIGURE 52-32-19-991-027-A:


MFR LIMITS IN-SERVICE WEAR LIMITS
MATING MAX
IPL ASSEMBLY DIMENSION ALLOWABLE
LOC FIGURE DIMENSION CLEARANCE LIMITS CLEARANCES
NO. AND millimeters millimeters millimeters millimeters
ITEM NO. (inches) (inches) (inches) (inches)
MIN MAX MIN MAX MIN MAX
A1 OD 50-210 13.966 13.984 13.941
(0.5498) (0.5506) (0.5489)
0.016 0.052 0.102
(0.0006) (0.0021) (0.0040)
A2 ID 60-180 14.000 14.018 14.043
(0.5512) (0.5519) (0.5529)
B1 OD 50-120 22.959 22.980 22.928
(0.9039) (0.9047) (0.9027)
0.020 0.062 0.124
(0.0008) (0.0024) (0.0049)
B2 ID 60-40 23.000 23.021 23.052
(0.9055) (0.9063) (0.9076)
C1 OD 60-60 12.983 12.994 12.967
(0.5111) (0.5116) (0.5105)
0.006 0.035 0.076
(0.0002) (0.0014) (0.0030)
C2 ID 60-50 13.000 13.018 13.043
(0.5118) (0.5125) (0.5135)

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MFR LIMITS IN-SERVICE WEAR LIMITS


MATING MAX
IPL ASSEMBLY DIMENSION ALLOWABLE
LOC FIGURE DIMENSION CLEARANCE LIMITS CLEARANCES
NO. AND millimeters millimeters millimeters millimeters
ITEM NO. (inches) (inches) (inches) (inches)
MIN MAX MIN MAX MIN MAX
60-190
Fits and Clearances
TABLE 2

NOTE : Refer to FIGURE 52-32-19-991-028-A:


MFR LIMITS IN-SERVICE WEAR LIMITS
MATING MAX
IPL ASSEMBLY DIMENSION ALLOWABLE
LOC FIGURE DIMENSION CLEARANCE LIMITS CLEARANCES
NO. AND millimeters millimeters millimeters millimeters
ITEM NO. (inches) (inches) (inches) (inches)
MIN MAX MIN MAX MIN MAX
A1 OD 54-20 31-850 31.875 31.813
(1.2539) (1.2539) (1.2525)
0.125 0.175 0.249
(0.0049) (0.0069) (0.0098)
A2 ID 95-70 32.000 32.025 32.062
(1.2598) (1.2608) (1.2623)
95-160
95-240
96-70
96-150
96-280
B1 OD 51-20 23.859 23.880 23.828
(0.9383) (0.9402) (0.9381)
0.120 0.162 0.193
(0.0047) (0.0064) (0.0076)
B2 ID 95-30 24.000 24.021 24.052
(0.9449) (0.9457) (0.9469)
95-120
95-200
96-110

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MFR LIMITS IN-SERVICE WEAR LIMITS


MATING MAX
IPL ASSEMBLY DIMENSION ALLOWABLE
LOC FIGURE DIMENSION CLEARANCE LIMITS CLEARANCES
NO. AND millimeters millimeters millimeters millimeters
ITEM NO. (inches) (inches) (inches) (inches)
MIN MAX MIN MAX MIN MAX
96-240
96-240
Fits and Clearances
TABLE 3

NOTE : Refer to FIGURE 52-32-19-991-029-A:


MFR LIMITS IN-SERVICE WEAR LIMITS
MATING MAX
IPL ASSEMBLY DIMENSION ALLOWABLE
LOC FIGURE DIMENSION CLEARANCE LIMITS CLEARANCES
NO. AND millimeters millimeters millimeters millimeters
ITEM NO. (inches) (inches) (inches) (inches)
MIN MAX MIN MAX MIN MAX
A1 OD 57-110 19.980 19.993 19.960
(0.7866) (0.7871) (0.7858)
0.070 0.041 0.092
(0.0003) (0.0016) (0.0036)
A2 ID 57-40 20.000 20.021 20.052
(0.7874) (0.7882) (0.7894)
B1 OD 58-130 23.859 23.880 23.828
(0.9393) (0.9402) (0.9381)
0.0200 0.0620 0.124
(0.0008) (0.0024) (0.0049)
B2 ID 95-80 23.900 23.921 23.952
(0.9409) (0.9418) (0.9430)
B3 OD 58-430 7.972 7.987 7.951
(0.3139) (0.3144) (0.3130)
0.130 0.0430 0.085
(0.0005) (0.0017) (0.0034)
B4 ID 58-140 8.000 8.015 8.036
(0.3150) (0.3156) (0.3164)

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MFR LIMITS IN-SERVICE WEAR LIMITS


MATING MAX
IPL ASSEMBLY DIMENSION ALLOWABLE
LOC FIGURE DIMENSION CLEARANCE LIMITS CLEARANCES
NO. AND millimeters millimeters millimeters millimeters
ITEM NO. (inches) (inches) (inches) (inches)
MIN MAX MIN MAX MIN MAX
C1 OD 58-350 7.972 7.987 7.951
(0.3139) (0.3144) (0.3130)
0.0130 0.0430 0.085
(0.0005) (0.0017) (0.0034)
C2 ID 58-3908.000 8.015 8.036
(0.3150) (0.3156) (0.3164)
C3 OD 58-440 9.972 9.987 9.951
(0.3926) (0.3932) (0.3918)
0.013 0.043 0.085
(0.0005) (0.0017) (0.0034)
C4 ID 58-380 10.000 10.015 10.036
(0.3937) (0.3943) (0.3951)
Fits and Clearances
TABLE 4

NOTE : Refer to FIGURE 52-32-19-991-030-A:


MFR LIMITS IN-SERVICE WEAR LIMITS
MATING MAX
IPL ASSEMBLY DIMENSION ALLOWABLE
LOC FIGURE DIMENSION CLEARANCE LIMITS CLEARANCES
NO. AND millimeters millimeters millimeters millimeters
ITEM NO. (inches) (inches) (inches) (inches)
MIN MAX MIN MAX MIN MAX
A1 OD 63-150 19.980 19.993 19.960
(0.7866) (0.7871) (0.7858)
0.007 0.041 0.092
(0.0003) (0.0016) (0.0036)
A2 ID 96-370 20.000 20.021 20.052
(0.7874) (0.7882) (0.7894)
B1 OD 57-280 19.980 19.993 19.960
(0.7866) (0.7871) (0.7858)

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MFR LIMITS IN-SERVICE WEAR LIMITS


MATING MAX
IPL ASSEMBLY DIMENSION ALLOWABLE
LOC FIGURE DIMENSION CLEARANCE LIMITS CLEARANCES
NO. AND millimeters millimeters millimeters millimeters
ITEM NO. (inches) (inches) (inches) (inches)
MIN MAX MIN MAX MIN MAX
0.007 0.041 0.092
(0.0003) (0.0016) (0.0036)
B2 ID 95-280
20.000 20.021 20.052
(0.7874) (0.7871) (0.7894)
C1 OD 57-470 19.980 19.993 19.960
(0.7866) (0.7871) (0.7858)
0.007 0.041 0.092
(0.0003) (0.0016) (0.0036)
C2 ID 96-320
20.000 20.021 20.052
(0.7874) (0.7871) (0.7894)
D1 OD 57-450 24.959 24.980 24.960
(0.9826) (0.9835) (0.7858)
0.020 0.062 0.124
(0.0008) (0.0024) (0.0049)
D2 ID 57-550 25.000 25.021 25.052
(0.9843) (0.9851) (0.9863)
Fits and Clearances
TABLE 5

NOTE : Refer to FIGURE 52-32-19-991-031-A:


MFR LIMITS IN-SERVICE WEAR LIMITS
MATING MAX
IPL ASSEMBLY DIMENSION ALLOWABLE
LOC FIGURE DIMENSION CLEARANCE LIMITS CLEARANCES
NO. AND millimeters millimeters millimeters millimeters
ITEM NO. (inches) (inches) (inches) (inches)
MIN MAX MIN MAX MIN MAX
A1 OD 53-70 6.336 6.345 6.323
(0.2495) (0.2498) (0.2489)
0.005 0.050 0.087
(0.0002) (0.0020) (0.0034)

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MFR LIMITS IN-SERVICE WEAR LIMITS


MATING MAX
IPL ASSEMBLY DIMENSION ALLOWABLE
LOC FIGURE DIMENSION CLEARANCE LIMITS CLEARANCES
NO. AND millimeters millimeters millimeters millimeters
ITEM NO. (inches) (inches) (inches) (inches)
MIN MAX MIN MAX MIN MAX
A2 ID 53-170 6.350 6.386 6.410
(0.2500) (0.2514) (0.2524)
A3 53-130
A4 OD 53-180 6.248 6.299 6.200
(0.2460) (0.2480) (0.2441)
0.051 0.138 0.240
(0.0020) (0.0054) (0.0094)
A5 53-30 6.350 6.386 6.440
(0.2514) (0.2514) (0.2535)
A6 OD 53-170 7.978 7.987 7.965
(0.3141) (0.3145) (0.3136)
0.013 0.058 0.125
(0.0005) (0.0023) (0.0049)
A7 ID 53-20 8.000 8.036 8.090
(0.3150) (0.3164) (0.3185)
B1 OD 53-280 11.983 11.994 11.967
(0.4718) (0.4722) (0.4711)
0.006 0.035 0.076
(0.0002) (0.0014) (0.0030)
B2 ID 53-130 12.000 12.018 12.043
(0.4724) (0.4731) (0.4741)
B3 OD 53-70 6.336 6.345 6.323
(0.2495) (0.2498) (0.2489)
0.005 0.050 0.117
(0.0002) (0.0020) (0.0046)
B4 ID 53-130 6.350 6.386 6.440
(0.2500) (0.2514) (0.2535)
B5 53-90
B7 OD 53-320 7.986 7.995 7.965
(0.3144) (0.3148) (0.3136)
0.005 0.029 0.071
(0.0002) (0.0011) (0.0028)

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MFR LIMITS IN-SERVICE WEAR LIMITS


MATING MAX
IPL ASSEMBLY DIMENSION ALLOWABLE
LOC FIGURE DIMENSION CLEARANCE LIMITS CLEARANCES
NO. AND millimeters millimeters millimeters millimeters
ITEM NO. (inches) (inches) (inches) (inches)
MIN MAX MIN MAX MIN MAX
B8 ID 53-90 8.000 8.015 8.036
(0.3150) (0.3156) (0.3164)
B9 OD 53-110 4.788 4.796 4.778
(0.1885) (0.1888) (0.1881)
0.204 0.287 0.402
(0.0080) (0.0113) (0.0158)
B10 ID 53-100 5.000 5.075 5.180
(0.1969) (0.1998) (0.2039)
Fits and Clearances
TABLE 6

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**For PN’s ALL

B
A

SECTION
A−A
A2 A3

A1

SECTION
B−B

B2 B3 B4 B5 B6

B7 B8

B1

F_CM_523219_1_0260101_01_00

Cargo Door Handle


FIGURE-52-32-19-991-026-A01

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C B
C

SECTION SECTION
C−C A1 A−A
C2 C2

A2
C1

SECTION
B2
B−B

C1

C2 C2 B1

F_CM_523219_1_0270101_01_00

Latching Hook Assembly


FIGURE-52-32-19-991-027-A01

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A B

A SECTION
A−A
B

A1 A2 A2

SECTION
B−B

B1 B2 B2

F_CM_523219_1_0280101_01_00

Latching and Locking Shaft


FIGURE-52-32-19-991-028-A01

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A B SECTION
A−A
A2

A A2
C

B C

A1

SECTION
B1 B2 B−B B2 B1

B3

B4

SECTION
C−C

C3 C4

C4

C1
C2

F_CM_523219_1_0290101_01_00

Cover Beam 4 Sequence Shaft Target Mechanism


FIGURE-52-32-19-991-029-A01

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A D

C
A SECTION

C A−A

B
D
A1
A2
A2
D SECTION
B−B
B B2

SECTION
C−C B1
C2 B2

C1
C2

D1 D2 D2 SECTION D2 D2 D1
D−D

F_CM_523219_1_0300101_01_00

Drift Pin Mechanism


FIGURE-52-32-19-991-030-A01

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A B
SECTION

A2 A1 A6
A−A A7 A4 A5

A3

SECTION

B1 B2 B3 B6
B−B B3 B7 B9 B10

B4 B5 B8
F_CM_523219_1_0310101_01_00

Interlock Mechanism
FIGURE-52-32-19-991-031-A01

Page 8015
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**For PN’s ALL

TASK 52-32-19-820-810-A01
Nonstandard Torque Value Table
1. Nonstandard Torque Value Table
IPL FIG - Item No. NAME TORQUE VALUE
m.daN lbf.ft
63A-040 Nut 0.20 TO 0.24 1.476 TO 1.770
93-320 Screw 2.0 14.751
Nonstandard Torque Value Table
TABLE 1

Page 8016
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SPECIAL TOOLS,FIXTURES,EQUIPMENT AND CONSUMABLES

**For PN’s ALL

TASK 52-32-19-940-809-A01
Special Tools, Fixtures and Equipment
1. Special Tools, Fixtures and Equipment

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**For PN’s ALL

BOLT NUT 1 BUSH BOLT NUT 2 BUSH

REMOVAL OF THE BUSHES INSTALLATION OF THE BUSHES

THREAD
SECTION M8x1 DIA. X
A−A A
DIA. Y
AF 6.0
(0.236) A 3.0
(0.12)
40.0
15.0
(1.57)
(0.59)

25.0
(0.98)
65.0
(2.56)
110.0
(4.33)

NUT 1 NUT 2
THREAD THREAD
M8x1 M8x1

AF 17.0 AF 17.0
(0.67) (0.67)

5.0
15.0
(0.20)
(0.60)
15.0 DIA. Z
(0.60)
NOTE: DIMENSIONS IN MILLIMETERS (INCHES)

INNER DIA. OF BUSHES BOLT−DIA. X BOLT−DIA. Y NUT 2−DIA. Z


11.200 TO 11.243 11.0 TO 11.1 13.0 TO 13.1 13.0 TO 13.1
(0.4409 TO 0.4426) (0.397 TO 0.437) (0.476 TO 0.516) (0.476 TO 0.516)

F_CM_523219_1_0320101_01_00

Tool Set for the Replacement of the Bushes of the Hinge Assemblies
FIGURE-52-32-19-991-032-A01

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STORAGE INCLUDING TRANSPORTATION

**For PN’s ALL

TASK 52-32-19-550-801-A01
Storage after Assembly
1. General
A. See Material Storage Data (MSD).
The MSD document is a chargeable service to support customers with inventory planning, with
specific focus on shelf life data, hazard information and other related general storage data. A
copy is provided, free of charge for the customer during the material readiness process. It is
available on CD-ROM from Airbus, or can be downloaded from the Airbus Spares Portal via
direct access of Single Sign On (SSO) in Airbus World.
2. Procedure

Subtask 52-32-19-620-001-A01
A. Material Storage Data
(1) Not applicable.

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ILLUSTRATED PARTS LIST

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INTRODUCTION

**For PN’s ALL

TASK 52-32-19-872-801-A01
Introduction Illustrated Parts List (IPL)
1. General
A. The procedure recommended for finding a part number, or details of a part are in paragraph 2
of this introduction.
B. The IPL contains:
- illustrations that show an exploded view of the parts,
- the related detailed Parts Lists.
C. The IPL is used to identify, to get, keep and issue replacement aircraft parts and units.
D. AIRBUS S.A.S. has no responsibility for parts and/or units deleted or revised as a result if
airline initiated modifications are included.
E. Part numbers shown in this document are written to Air Transport Association of America
(ATA) Specification ISPEC 2200.
F. Illustrations are applicable to more than one customer.
G. In the Detailed Parts List, each figure has its own page numbering system that starts at zero.
2. How to use the IPL
A. To find a Part Number (P/N) in a Figure or Illustration you can either:
- Enter the PN in the SEARCH tool within the AirN@v / Workshop. This will show you the
Figure or Figures where this appears. Click on your chosen Fig/Item number to go open the
Figure.
- Or refer to the Alph/Numeric Parts List and find the PN. In the Fig/Item column it will
show you all the figures where this PN exists, and the Item number. Click one of these to
open the Figure.
3. Plan of the IPL
A. Indenture System of the Detailed Parts List
(1) The indenture system shows how parts and assemblies relate to their next higher
assemblies (NHA) as follows:
1234567
Assembly
Attaching parts for assembly
.Detail parts for assembly
.Sub-assembly
..Detailed parts for sub-assembly
..Sub-sub-assembly

IPL INTRO
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...Detailed parts for sub-sub-assembly.


B. AIRBUS Part -- Numbering System
(1) The example that follows shows the identification of a part/assembly:
Basic Part Number L 57 4 6 0200 000 00
DRAWING NUMBER PARTS LIST DATA
AIRBUS Part -- Numbering System
TABLE 1

(1) L Aircraft A = AIRBUS A310/A300/A300-600 Aircraft


D = AIRBUS A320 Aircraft
F = AIRBUS A340 Aircraft
L = AIRBUS A380 Aircraft
NOTE: Initial aircraft type the part assembly was first used
on.
(2) 57 ATA Chapter Design and Manufacturing requirements of the above
breakdown will not always be the same as those in the
ATA Specification and the IPL.
(3) 4 ATA Section Changes with the ATA Chapter.
(4) 6 Drawing Responsibility The Engineering Department that is responsible for the
Design.
(5) 0200 Drawing Number The Drawing number.
(6) 000 Part or Assembly Part/assembly number.
(7) 00 Technical Specification Manufacturing or spares requirements suffix.
AIRBUS Part -- Numbering System
TABLE 2

C. Suffixes
SUFFIXES DEFINITION REMARKS
00 and 40 to 49 Production Part to drawing
The same as the Production Part.
01 to 39 Production Part not to drawing
50 Spare Part to drawing Spare part is not the same as the
51 to 59 Spare Part not to drawing Production Part
60 to 89 Spare Part not to drawing and not Number for Product Support
storable Breakout, but not for Production
99 Spare Part to drawing and not
storable
90 to 94 Specific Part for Repair Kits

IPL INTRO
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SUFFIXES DEFINITION REMARKS


95 to 98 Specific Part for Service Bulletin Kits
Suffixes
TABLE 3

D. D. Detailed composition for an IPL


Column 1 Column 2 Column 3 Column 4 Column 5
FIG-ITEM PART NUMBER 1234567 NOMENTLATURE USAGE UNIT
FROM TO PER
ASSY
1 -- 1A L5217605100000 ARM ASSY-SUPPORT EFF//NHA RF
1 -- 2A L5217605100100 ARM ASSY-SUPPORT EFF//NHA RF
10A L5217605100100 .SUPPORT ASSY (LH) ) (V2D671) 1
SEE 52-10-50-02 FOR DET
20A L5217605500300 .SUPPORT ASSY (RH) (V2D671) 1
SEE 52-10-50-02 FOR DET
*** L5217605501100 .SUPPORT ASSY (V2D671) SPARE
30A L5217609020000 .SHEET-BONDING (V2D671) 2
40A ABS0114T3-1 .BOLT V2D671) 18
50A NAS1149C0363R .WASHER (V80205) 21
60A L9247100502400 .STRAP-BONDING (V2D671) 3
70A L9247100500400 .STRAP-BONDING (V2D671) 1
80A L9247100501400 .STRAP-BONDING (V2D671) 1
90A L5217608620000 .BRACKET-DOOR (V2D671) 1
100A ABS0114T5-25 .BOLT (V2D671) 1
110A L5217608720000 .WASHER-TOOTHED (V2D671) 2
120A NAS1149C0532R .WASHER (V80205) 1
130A NAS1291C5M .NUT (V80205) 1
OPT TO H42-5 (V15653)
OPT TO PLH55M (VF0224)
OPT TO VN300D054
(V92215)
140A L5217605600000 .BRACKET ASSY (V2D671) 2
*** L5217605600200 .BRACKET ASSY (V2D671) SPARE
145A L5217605620000 ..BRACKET (V2D671) EFF/NHA 1

IPL INTRO
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Column 1 Column 2 Column 3 Column 4 Column 5


USED WITH L5217605600000
*** L5217605620200 ..BRACKET (V2D671) SPARE
150A MS21209F4-15 ..INSERT (V96906) EFF/NHA 1
USED WITH L5217605600000
160A L5217607600000 .BUMPER ASSY (LH) (V2D671) 1
170A L5217607600100 .BUMPER ASSY (RH) (V2D671) 1
180A L5217607800000 ..BRACKET ASSY (LH) (V2D671) 1
190A L5217607800100 ..BRACKET ASSY (RH) (V2D671) 1
200A L5217607820000 ...BRACKET (LH) (V2D671) 1
210A L5217607820100 ...BRACKET (RH) (V2D671) 1
220A D5237111620400 ...BUSHING-SHOULDERED (V2D671) 1
230A L5217608000000 ..STOP ASSY (V2D671) 1
240A L5217608120000 ...STOP (V2D671) 1
250A L5217608220000 ...SUPPORT (V2D671) 1
260A ABS0114T5-15 ..BOLT (V2D671) 1
270A NAS1291C5M ..NUT (V80205) 1
OPT TO H42-5 (V15653)
OPT TO PLH55M (VF0224)
OPT TO VN300D054
(V92215)
Detailed composition for an IPL
TABLE 4

(1) Help for the IPL-Page example


Column 1 Figure Number The figure number refers to its
related illustration. Modifications and
system variants can cause a different
figure. It will be added with a
sequential alpha-suffix, e.g. modified
versions of Figure 1 would be Figure
1A then Figure 1B and so on.
Non-Illustrated Parts The dash before an item number
shows it is not illustrated.
Item Number Initially, only every tenth number is
used for item numbers so that other
items can be added later.

IPL INTRO
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Column 2 AIRBUS Part AIRBUS manufactured parts e. g.


L5217605600000
Standard Part A standard part such as AN, MS,
NAS ...., is not given a supplier code.
Column 3 See XX-XX-XX-XX for DET or NHA Identifies correctly:
- the location of the full breakdown
of a sub-assembly in the IPL
- the location of the NHA of the item
in the IPL.
Usage From To In the Usage From To field the
statement ”EFF//NHA” related to
an NHA. At the same time in the
Nomenclature Field under the
description of the Part A Statement
”Used With ***” will state the NHA
PNR.
Symmetrical Parts LH or RH identifies the left hand or
right hand position of the part. If a
part is only on one assembly, (LH
side) or (RH side) follows its name.
VENDOR CODE A supplier code is given to the parts
manufactured by firms other then
AIRBUS.
Non-Procurable Item (NP) Identifies an item that is not
supplied.
Column 4 Usage From To In the Usage From To field the
statement ”EFF//NHA” related to
an NHA. At the same time in the
Nomenclature Field under the
description of the Part A Statement
”Used With ***” will state the NHA
PNR.
Column 5 Quantity The number in the Units Per Assy
column shows the quantity of parts
used for each NHA or installation.
AR = as required
RF = reference (quantity shown in
the NHA figure).
Help for the IPL-Page example
TABLE 5

IPL INTRO
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E. Other Notes
(1) ORDER OVRLGTH MPN XXXXXXXXXX
- Identifies a part number with more than fifteen characters that cannot fit in the part
number column.
(2) SB XX-XXX
- Identifies the Service Bulletin (SB) which adds to or changes the Detailed Parts List.
When the SB number shown in the name column is related to an AIRWORTHINESS
DIRECTIVE (AD), the letters AD and its number are shown in parenthesis. Also they
will follow the SB number, for example: PRE SB XX XXX (AD XXXX), POST SB XX
XXX (AD XXXX), ADDED by SB XX XXX (AD XXXX), DELETED BY SB XX XXX
(AD XXX), etc.
(3) SEL FROM
- Identifies a group of alternative parts from which you can take the necessary ones.
(4) OVERSIZE/UNDERSIZE
- Identifies a part as oversize or undersize.
(5) OPT TO
- Identifies an optional part that is fully interchangeable with the initial part.
(6) ALT FROM PN XXXXXXXXXX
- Identifies an alternate part number (this is a part that is fully interchangeable with the
initial part after it has had a change(s)).
(7) BUY PN XXXXXXXXXX
- Identifies the replacement part for the part in the part number column.
(8) LM = LOCAL MANUFACTURE
- Identifies the part number of the basic material (e.g. for seals, hinge strips, extrusion
etc...) from which the part in the part number column is manufactured.
- Identifies the unit of measurement followed by the dimensions or quantity.
(9) SEE CMM OR ACMM
- Refer to the Component Maintenance Manual or Abbreviated Component Maintenance
Manual for the part listed in the Detailed Parts List.
(10) MADE FROM JXXXX, MADE BY VXXXXX, MM XXX
- Identifies a part that is made from bulk material e.g. seals extrusions etc. and, if
necessary, the unit of measurement and quantity.
(11) USED ON MPN
- Identifies the NHA for a part in the part number column. This is used when the NHA
is not clear from the Usage Code (almost the same assemblies with details that are not
the same but have a single breakdown).

IPL INTRO
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(12) VENDOR CODE


(a) These codes agree with the current issue of the Manufacturers Cataloging Handbook
H4/HB:
- Federal Supply Code for Manufacturing (FSCM) or Commercial and Government
Entity (CAGE) code (United States and Canada only).
- NATO Supply Code for Manufacturers (NSCM) codes (does not include United
States and Canada)
(b) The letter ’V’ comes before the vendors code. For suppliers with no official code,
AIRBUS has given a provisional code. These codes are identified in the supplier table
by the information ”DUMMY CODE”.

NOTE : Suppliers who manufacture parts for which AIRBUS S.A.S. has an exclusive
sale right are not given a vendor code.
- AIRBUS standard parts (Prefix DAN, NSA etc...) are given the supplier code of
the seller of the parts. If there is more than one seller, a dummy supplier code
VT0000 is assigned to the related P/N. In this case, the additional cross-
reference table gives, for each P/N the various supplier codes and their own P/N
if applicable.

NOTE : All relevant Supplier Codes are shown in the ’Vendors Name and Code
List’, which is a part of the IPL INTRO.

IPL INTRO
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VENDOR LIST

CODE NAME AND ADDRESS


V01673 TBIL
V04795 TBIL
V06324 GLENAIR INC/1211 AIR WAY/CA 91201-2497/GLENDALE/USA
V06329 TBIL
V06383 PANDUIT CORP/17301 RIDGELAND/IL 60477-3048/TINLEY PARK/USA
V06725 TBIL
V07382 TBIL
V08748 ELDEC CORPORATION/16700 13TH AVE WEST/WA 98046/LYNNWOOD/USA
V0FKM1 TBIL
V0H380 TBIL
V0RFT4 TBIL
V0ZC92 TBIL
V10630 TBIL
V11815 TBIL
V13899 TBIL
V14283 AMPHENOL AEROSPACE/7077 CONSOLIDATED WAY/CA 92121/SAN DIEGO/USA
V15653 TBIL
V15860 TBIL
V17446 TBIL
V1ER65 TBIL
V1GP79 TBIL
V1NVY1 TBIL
V1RC86 TBIL
V1V757 WESCO AIRCRAFT HARDWARE CORP/27727 AVE
SCOTT/91355/VALENCIA,CA/USA
V27238 TBIL
V29372 TBIL
V2N935 TBIL
V32664 AEROMETALS INC/11362 MONIER PARK PL BLDG 3B/CA 95742/RANCHO
CORDOVA/USA
V42C51 MIDI PYRENNES PLASTIQUES/Z I ESCALQUENS/31320/CASTANET/FR
V47253 TBIL
V49367 AMPHENOL CORP/AMPHENOL AEROSPACE,PYLE-NATIONAL CONNECTORS/40-60
DELAWARE AVE/13838/SIDNEY,NY/USA
V52828 TBIL

IPL INTRO
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CODE NAME AND ADDRESS


V52930 TBIL
V56563 ALATEC PRODUCTS INC/21123 NORDHOFF ST/CA
91311-2344/2344/CHATSWORTH/USA
V56878 TBIL
V57336 TBIL
V57983 GREER INDUSTRIES INC/2659 GRAVEL STREET/TX 76117-0249/14249/FORT
WORTH/USA
V58009 TBIL
V58845 TBIL
V59730 THOMAS AND BETTS CORP/HWY 218 S/IA 52240/IOWA CITY/USA
V59736 TBIL
V5M902 TBIL
V5N982 BURBANK AIRCRAFT SUPPLY INC/2525 W 190TH
ST/CA-90504-6002/TORRANCE/USA
V60119 TBIL
V60360 TBIL
V60516 TBIL
V60996 TBIL
V62206 TBIL
V62384 TBIL
V64381 TBIL
V65029 TBIL
V66776 TBIL
V69289 ORKAL INDUSTRIES LLC/333 WESTBURY AVE/11514/CARLE PLACE,NY/USA
V70347 AMERICAN AVIATION/180 VARICK STREET/NY-10014/NEW YORK/USA
V71286 TBIL
V72962 TBIL
V73145 TBIL
V73197 TBIL
V75237 TBIL
V80205 TBIL
V80539 TBIL
V81343 TBIL
V81349 MILITARY SPECIFICATIONS/(STANDARDISATION OFFICE.REFER TO OPT
VENDORS)
V81482 SIMMONDS PRECISION PRODUCTS INC/CO-OPERATIVE INDUSTRIES DIV/100
OAKDALE RD/NJ 07930/CHESTER/USA

IPL INTRO
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CODE NAME AND ADDRESS


V83324 TBIL
V84114 TBIL
V88044 TBIL
V8K160 TBIL
V8Z507 TBIL
V92215 TBIL
V92595 TBIL
V94931 BENDIX INTERNATIONAL/1633 BROADWAY/NY-10019/NEW YORK/USA
V952D1 SOURIAU-CLUSES/Z.I. DES GRANDS PRES/74301/CLUSES CEDEX/F
V96906 TBIL
V97928 TBIL
VA3856 TBIL
VB0014 ADB NV/585 LEUVENSESTEENWEG/1930/ZAVENTEN/BEL
VB1395 TBIL
VC0258 TBIL
VC0259 PANDUIT GMBH/STEINMUEHL STRASSE 14/61352/BAD HOMBURG/GER
VC3471 GLENAIR ELECTRIC GMBH/HOLZWEG 32A/61440/POSTFACH
4147/OBERURSEL/GER
VC3753 TBIL
VC3898 EUFA FASTENER GMBH/OTTO-HAHN-STRASSE.10/71083/HERRENBERG/GER
VC4293 TBIL
VC4344 FROELICH GMBH/FRIEDRICH-EBERT-STR.209/37520/OSTERODE/D
VC4863 TBIL
VC5543 TBIL
VC5729 HONEYWELL HPG/LADEMANNBOGEN 128/22339/HAMBURG,/D
VC7009 TBIL
VC7100 ICORE INTERNATIONAL GMBH/FRIEDBERGER STRASSE 2/61350/BAD
HOMBURG/GER
VC7839 TBIL
VC8431 TBIL
VD0680 TBIL
VD1283 HUCK INTERNATIONAL GMBH/AN DER UNTEREN SOESE
26/37520/OSTERODE/GER
VD1973 TBIL
VD8090 TBIL
VD8286 TBIL

IPL INTRO
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CODE NAME AND ADDRESS


VD8442 NORMENSTELLE LUFTFAHRT/(STANDARDISATION OFFICE.REFER TO OPT
VENDORS)/DREIMORGEN STRASSE 8/70771/LEINFELDEN ECHTERDINGEN/GER
VD8485 TBIL
VD8518 TBIL
VD8527 HELLERMANN PAUL GMBH/SIEMENS STRASSE 5/25421/PINNEBERG/GER
VDG055 TBIL
VDM395 TBIL
VDM498 TBIL
VF0095 TBIL
VF0188 BLANC AERO INDUSTRIES/193,RUE DEN BERCY,TOUR GAMMA A/75582/PARIS
CEDEX.12/FR
VF0189 MESSIER-DOWTY SA/ZONE AERONAUTIQUE LOUIS BREGUET/78142/VELIZY
VILLACOUBLAY/FR
VF0215 ESPA.SA/2 R DE BALZAC/75008/PARIS/FR
VF0222 TBIL
VF0224 TBIL
VF0225 SOURIAU/9 RUE DE LA PORTE DE BUC/78000/VERSAILLES/FR
VF0236 TBIL
VF0355 CAILLAU SARL/28 RUE ERNEST RENAN/92134/BP 82/ISSY LES MOULINEAUX
CEDEX/FR
VF0394 AIR-LB STE SA/240 RUE GABRIEL PERI/92700/COLOMBES/FR
VF0564 PLASTIC OMNIUM SA/3 RUE DU PARC/92305/LEVALLOIS-PERRET/FR
VF0582 SUPERFLEXIT SA/58 BOULEVARD GALLIENI/92130/ISSY LES MOULINEAUX/FR
VF1983 DEUTSCH CIE SA/17 RUE LAVOISIER/27091/117/EVREUX CEDEX 9/FR
VF2094 TBIL
VF2693 LEGRAND SA/128 AVENUE DE LATTRE DE TASSIGNY/87000/LIMOGES/FR
VF3132 ITT COMPOSANTS ET INSTRUMENTS DIV CONN CANNON/157 RUE DES
BLAINS/92220/BAGNEUX/FR
VF3341 HELLERMANNTYTON CABLE MANAGEMENT PRODUCTS/MINIPARC DU MANET/2
R DES HETRES/78190/TRAPPES/FR
VF4250 CONNECTRAL SA/29 RUE DES BAS ROGERS/92150/SURESNES/FR
VF5442 EADS NORMALISATION STANDARD ASN/REFER TO OPT VENDORS/37
BOULEVARD DE MONTMORENCY/75781/PARIS/FR
VF6101 AERAZUR /DIV EQUIPEMENTS AERONAUTIQUES SA/2 R MAURICE
MALLET/92137/ISSY LES MOULINEAUX CEDEX/FR

IPL INTRO
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CODE NAME AND ADDRESS


VF6162 AMPHENOL SOCAPEX/948 PROMENADE DE L’ARVE/74311/THYEZ CEDEX/FR
VF6167 TBIL
VF6198 TBIL
VF7395 TBIL
VF7411 TBIL
VF7756 TBIL
VF8421 TBIL
VF8433 TBIL
VF8612 MATRIX SC FRANCE/29 CHS JULES CESAR/95300/CERGY PONTOISE CEDEX/FR
VF8982 TBIL
VF9211 TBIL
VFA3K5 TBIL
VFAFQ0 TBIL
VFAPE3 TBIL
VFAWT4 TBIL
VH1822 TBIL
VH2776 AIR PARTS INTERNATIONAL BV/KALKOVENWEG 12/2401/255/LK ALPHEN AD
RIJN/NL
VH6173 TBIL
VI9005 TBIL
VK0316 ITT CANNON UK/JAYS CLOSE VIABLES INDUSTRIAL ESTATE/RG22
4BW/BASINGSTOKE HANTS/GB
VK0653 DOWTY ELECTRONIC COMPONENTS LTD/KINGSDITCH LANE/GL51
9PG/CHELTENHAM GL0S/UK
VK0654 MESSIER DOWTY LTD/CHELTENHAM ROAD EAST CHURCHDOWN/GL2
9QH/GLOUCESTER/GB
VK0685 ICORE INTERNATIONAL LTD/LEIGH ROAD SLOUGH TRADING ESTATE/SL1
4BB/SLOUGH BERKS/GB
VK1484 TBIL
VK1678 TBIL
VK4955 TBIL
VK4975 TBIL
VK5673 TBIL
VK6405 TBIL
VK7766 TBIL
VK8753 TBIL
VKC2C0 TBIL

IPL INTRO
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CODE NAME AND ADDRESS


VR1120 SATAIR/AMAGER LANDEVEJ 147A/KASTRUP,2770/DK
VS0352 TBIL
VS5540 ULTRA PRECISION SA/MONTHEY/CH
VSHS69 TBIL
VT0802 TBIL
VU1598 BRITISH AEROSPACE AIRCRAFT GROUP/WEYBRIDGE-BRISTOL DIVISION/FILTON
HOUSE/BS99 7AR/BRISTOL/GB
VU1653 TBIL
VU6300 TBIL
VU6683 TBIL
VU7388 SMITHS AEROSPACE ACTUATION SYSTEMS/(FORMERLY DOWTY AEROSPACE
HYDRAULICS)/ARLE COURT/GL51 0TP/CHELTENHAM GLOUCESTER/GB
VU8528 TBIL

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DETAILED PARTS LIST

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60
30

A
40

50
10

50 40

70

A
20

80

F_PL_523219_01_0_01_00

DOOR ASSY-CARGO COMPARTMENT,AFT


Figure 01 / FIGURE-52-32-19-950-801-01

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FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
01 - 001A D5237236000000 DOOR ASSY-CARGO COMPARTMENT,AFT VFAPE3 RF
01 - 001B D5237236000200 DOOR ASSY-CARGO COMPARTMENT,AFT VFAPE3 RF
01 - 001C D5237236000400 DOOR ASSY-CARGO COMPARTMENT,AFT VFAPE3 RF
01 - 001D D5237236000600 DOOR ASSY-CARGO COMPARTMENT,AFT VFAPE3 RF
01 - 001E D5237236000800 DOOR ASSY-CARGO COMPARTMENT,AFT VFAPE3 RF
01 - 001F D5237236001000 DOOR ASSY-CARGO COMPARTMENT,AFT VFAPE3 RF
01 - 001G D5237236001200 DOOR ASSY-CARGO COMPARTMENT,AFT VFAPE3 RF
01 - 001H D5237236001400 DOOR ASSY-CARGO COMPARTMENT,AFT VFAPE3 RF
01 010A D5237236000060 . SEAL AND INSULATION-CARGO DOOR VFAPE3 001
used on 001A
SEE 52-32-19-300 FOR DET
01 010B D5237236000260 . SEAL AND INSULATION-CARGO DOOR VFAPE3 001
used on 001B
SEE 52-32-19-300 FOR DET
01 010C D5237236000460 . SEAL AND INSULATION-CARGO DOOR VFAPE3 001
used on 001C
SEE 52-32-19-300 FOR DET
01 010D D5237236000660 . SEAL AND INSULATION-CARGO DOOR VFAPE3 001
used on 001D, 001E
SEE 52-32-19-300 FOR DET
01 010E D5237236001060 . SEAL AND INSULATION-CARGO DOOR VFAPE3 001
used on 001F, 001G, 001H
SEE 52-32-19-310 FOR DET
01 020A D5237236000061 . COVER INSTL-ACCESS VFAPE3 001
used on 001A, 001B, 001C, 001D
SEE 52-32-19-330 FOR DET
01 020B D5237236000861 . COVER INSTL-ACCESS VFAPE3 001
used on 001E, 001F, 001G, 001H
SEE 52-32-19-330 FOR DET
01 030A D5237236000062 . STRUCTURE-CARGO DOOR VFAPE3 001
used on 001A, 001B, 001C, 001D
SEE 52-32-19-360 FOR DET
01 030B D5237236000862 . STRUCTURE-CARGO DOOR VFAPE3 001
used on 001E, 001F, 001H
SEE 52-32-19-36A FOR DET
01 030C D5237236001262 . STRUCTURE-CARGO DOOR VFAPE3 001
used on 001G
SEE 52-32-19-36B FOR DET
01 040A D5237236000063 . MECHANISM-CARGO DOOR VFAPE3 001
used on 001A, 001B, 001C, 001D
SEE 52-32-19-420 FOR DET
- ITEM NOT ILLUSTRATED

Page 10001-1
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@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
01 040B D5237236000863 . MECHANISM-CARGO DOOR VFAPE3 001
used on 001E
SEE 52-32-19-420 FOR DET
01 040C D5237236001063 . MECHANISM-CARGO DOOR VFAPE3 001
used on 001F
SEE 52-32-19-420 FOR DET
01 040D D5237236001263 . MECHANISM-CARGO DOOR VFAPE3 001
used on 001G
SEE 52-32-19-420 FOR DET
01 040E D5237236001463 . MECHANISM-CARGO DOOR VFAPE3 001
used on 001H
SEE 52-32-19-420 FOR DET
01 050A D5237236000064 . DRAINAGE INSTL-CARGO DOOR VFAPE3 001
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G,
001H
SEE 52-32-19-720 FOR DET
01 060A D9209031202660 . EQUIPMENT-ELECTRICAL,CARGO DOOR VFAPE3 001
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G,
001H
SEE 52-32-19-780 FOR DET
01 070A D5347530100064 . FAIRING INSTL-CARGO COMPT DOOR VFAPE3 001
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G,
001H
SEE 52-32-19-850 FOR DET
01 080A NSA9117-63 . PLATE-IDENTIFICATION VF6198 001
Optional Vendor Code 04795, 2N935, C5543, D1973,
DM395, F8421, FA3K5, K1484
used on 001A, 001B, 001C, 001D, 001E
01 080B NSA9117-69 . PLATE-IDENTIFICATION VF6198 001
Optional Vendor Code 04795, 2N935, C5543, DM395,
F8421, FA3K5, K1484
used on 001F, 001G, 001H
- ITEM NOT ILLUSTRATED

Page 10001-2
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COMPONENT MAINTENANCE MANUAL
D5237236000000

B 230
200

C 230
10 210
20 A 220

C
C
80
D
C C

90 120
C C
100

C
110
70
140

C
E

190 F C
F
160

F B
130 180
60
F
40
50
170
30

C D E F
TYPICAL TYPICAL TYPICAL
F_PL_523219_30_0_01_01

SEAL AND INSULATION-CARGO DOOR


Figure 30 / FIGURE-52-32-19-950-830-01

Page 10030-0
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@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
30 - 001A D5237236000060 SEAL AND INSULATION-CARGO DOOR VFAPE3 RF
used on 010A (523219010)
SEE 52-32-19-010 FOR NHA
30 - 001B D5237236000260 SEAL AND INSULATION-CARGO DOOR VFAPE3 RF
used on 010B (523219010)
SEE 52-32-19-010 FOR NHA
30 - 001C D5237236000460 SEAL AND INSULATION-CARGO DOOR VFAPE3 RF
used on 010C (523219010)
SEE 52-32-19-010 FOR NHA
30 - 001D D5237236000660 SEAL AND INSULATION-CARGO DOOR VFAPE3 RF
used on 010D (523219010)
SEE 52-32-19-010 FOR NHA
30 010A D2587119000000 . LINING ASSY-FIRE PROTECTION VFAPE3 001
used on 001A
30 010B D2587119000200 . LINING ASSY-FIRE PROTECTION VFAPE3 001
used on 001B, 001C, 001D
30 020A D2587119100000 .. LINING ASSY-FIRE PROTECTION VFAPE3 001
used on 010A
30 020B D2587119100200 .. LINING ASSY-FIRE PROTECTION VFAPE3 001
used on 010A, 010B
30 030A NSA55131-007 ... STUD VF6198 018
OPT TO 2700-7S K1678
OPT TO J710-7N F9211
Optional Vendor Code 04795, 2N935, 71286, C5543,
D0680, DM498
used on 020A, 020B
30 040A NAS1149C0532R ... WASHER V80205 018
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 020A, 020B
30 050A D2587115820200 ... SPACER VFAPE3 018
used on 020A, 020B
30 060A NSA55144-001 ... WASHER-LOCK VF6198 018
OPT TO 1127722 60119
OPT TO 2600SW K1678
Optional Vendor Code 04795, 2N935, 5M902, 60119,
71286, C5543, D0680, DM498
used on 020A, 020B
30 070A D2587119320000 ... BLANKET-INSULATION VFAPE3 001
Optional Vendor Code 1NVY1
used on 020A
- ITEM NOT ILLUSTRATED

Page 10030-1
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@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
30 070B D2587119321600 ... BLANKET-INSULATION VFAPE3 001
Optional Vendor Code 1NVY1
used on 020B
30 080A D2587119320800 ... BLANKET-INSULATION VFAPE3 001
Optional Vendor Code 1NVY1
used on 020A
30 080B D2587119322400 ... BLANKET-INSULATION VFAPE3 001
Optional Vendor Code 1NVY1
used on 020B
30 090A D2587119320600 ... BLANKET-INSULATION VFAPE3 001
Optional Vendor Code 1NVY1
used on 020A
30 090B D2587119322200 ... BLANKET-INSULATION VFAPE3 001
Optional Vendor Code 1NVY1
used on 020B
30 100A D2587119320400 ... BLANKET-INSULATION VFAPE3 001
Optional Vendor Code 1NVY1
used on 020A
30 100B D2587119322000 ... BLANKET-INSULATION VFAPE3 001
Optional Vendor Code 1NVY1
used on 020B
30 110A D2587119320200 ... BLANKET-INSULATION VFAPE3 001
Optional Vendor Code 1NVY1
used on 020A
30 110B D2587119321800 ... BLANKET-INSULATION VFAPE3 001
Optional Vendor Code 1NVY1
used on 020B
30 120A D2587119321400 ... BLANKET-INSULATION VFAPE3 001
Optional Vendor Code 1NVY1
used on 020A
30 120B D2587119323000 ... BLANKET-INSULATION VFAPE3 001
Optional Vendor Code 1NVY1
used on 020B
30 130A D2587119321000 ... BLANKET-INSULATION VFAPE3 001
Optional Vendor Code 1NVY1
used on 020A
30 130B D2587119322600 ... BLANKET-INSULATION VFAPE3 001
Optional Vendor Code 1NVY1
used on 020B
30 140A D2587119321200 ... BLANKET-INSULATION VFAPE3 001
Optional Vendor Code 1NVY1
- ITEM NOT ILLUSTRATED

Page 10030-2
52-32-19 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
used on 020A
30 140B D2587119322800 ... BLANKET-INSULATION VFAPE3 001
Optional Vendor Code 1NVY1
used on 020B
30 160A D2587118321000 ... INSULATION VFAPE3 020
Optional Vendor Code 1NVY1
used on 020A
30 160B D2587118322400 ... INSULATION VFAPE3 020
Optional Vendor Code 1NVY1
used on 020A, 020B
30 170A D2587117623000 ... STRIP-CATCH VFAPE3 004
used on 020A
30 170B ABS1133D020 ... TAPE VFAPE3 004
OPT TO APLIX840AP55L20 C3753
Optional Vendor Code 04795, 2N935, 64381, C5543
used on 020B
30 180A DAN98-020B .. STRIP-CLING VFAPE3 AR
USE AS REQUIRED
ABS1133B020 FAPE3
OPT TO 15244-4-20-1029 C0258
Optional Vendor Code 04795, 2N935, C3753, C5543
used on 010A
30 180B ABS1133C020 .. TAPE VFAPE3 AR
USE AS REQUIRED
OPT TO APLIX840AP55H20 C3753
Optional Vendor Code 04795, 2N935, 64381, C5543
used on 010B
30 190A D5237106020200 . SEAL-DOOR VFAPE3 001
used on 001A, 001B
30 190B D5237106020400 . SEAL-DOOR VFAPE3 001
used on 001A, 001B, 001C, 001D
30 200A D2587116500000 . COVER VFAPE3 001
used on 001A
30 200B D2587116500200 . COVER VFAPE3 001
used on 001B, 001C, 001D
30 210A NAS1100E3-10 . SCREW V80205 004
Optional Vendor Code 0RFT4, 0ZC92, 1ER65, 62384,
8Z507, F7411, FAWT4, K8753, U6683
used on 001A, 001B, 001C, 001D
30 220A NAS1149C0332R . WASHER V80205 004
Optional Vendor Code 10630, 58009, 65029, 8K160
used on 001A, 001B, 001C, 001D
- ITEM NOT ILLUSTRATED

Page 10030-3
52-32-19 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
30 230A D2587115820400 . SPACER VFAPE3 004
used on 001A, 001B, 001C, 001D
- ITEM NOT ILLUSTRATED

Page 10030-4
52-32-19 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237236000000

190
B 220

220
10 C 200
20 A 210

C
C
D
80
C C
90 120
C C
100

70 C
110

140

C
E
C
180 F
F 150

F B
60 130 170
40 F
50
160
30

C D E F
TYPICAL TYPICAL TYPICAL
F_PL_523219_31_0_01_00

SEAL AND INSULATION-CARGO DOOR


Figure 31 / FIGURE-52-32-19-950-831-01

Page 10031-0
52-32-19 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
31 - 001A D5237236001060 SEAL AND INSULATION-CARGO DOOR VFAPE3 RF
used on 010E (523219010)
SEE 52-32-19-010 FOR NHA
31 010A D2557185200000 . LINING ASSY-FIRE PROTECTION VFAPE3 001
used on 001A
31 020A D2557185300000 .. LINING-FIRE PROTECTION VFAPE3 001
used on 010A
31 030A NSA55131-007 .. STUD VF6198 018
OPT TO 2700-7S K1678
OPT TO J710-7N F9211
Optional Vendor Code 04795, 2N935, 71286, C5543,
D0680, DM498
used on 010A
31 040A NAS1149C0532R .. WASHER V80205 018
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 010A
31 050A D2587115820200 .. SPACER VFAPE3 018
used on 010A
31 060A NSA55144-001 .. WASHER-LOCK VF6198 018
OPT TO 1127722 60119
OPT TO 2600SW K1678
Optional Vendor Code 04795, 2N935, 5M902, 60119,
71286, C5543, D0680, DM498
used on 010A
31 070A D2587119321600 .. BLANKET-INSULATION VFAPE3 001
Optional Vendor Code 1NVY1
used on 010A
31 080A D2587119322400 .. BLANKET-INSULATION VFAPE3 001
Optional Vendor Code 1NVY1
used on 010A
31 090A D2587119322200 .. BLANKET-INSULATION VFAPE3 001
Optional Vendor Code 1NVY1
used on 010A
31 100A D2587119322000 .. BLANKET-INSULATION VFAPE3 001
Optional Vendor Code 1NVY1
used on 010A
31 110A D2587119321800 .. BLANKET-INSULATION VFAPE3 001
Optional Vendor Code 1NVY1
used on 010A
31 120A D2587119323000 .. BLANKET-INSULATION VFAPE3 001
Optional Vendor Code 1NVY1
- ITEM NOT ILLUSTRATED

Page 10031-1
52-32-19 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
used on 010A
31 130A D2587119322600 .. BLANKET-INSULATION VFAPE3 001
Optional Vendor Code 1NVY1
used on 010A
31 140A D2587119322800 .. BLANKET-INSULATION VFAPE3 001
Optional Vendor Code 1NVY1
used on 010A
31 150A D2587118322400 .. INSULATION VFAPE3 020
Optional Vendor Code 1NVY1
used on 010A
31 160A ABS1133D020 .. TAPE VFAPE3 AR
USE AS REQUIRED
OPT TO APLIX840AP55L20 C3753
Optional Vendor Code 04795, 2N935, 64381, C5543
used on 010A
31 170A ABS1133C020 . TAPE VFAPE3 AR
USE AS REQUIRED
OPT TO APLIX840AP55H20 C3753
Optional Vendor Code 04795, 2N935, 64381, C5543
used on 001A
31 180A D5237106020400 . SEAL-DOOR VFAPE3 001
used on 001A
31 190A D2557188200000 . COVER ASSY VFAPE3 001
used on 001A
31 200A NAS1100E3-10 . SCREW V80205 004
Optional Vendor Code 0RFT4, 0ZC92, 1ER65, 62384,
8Z507, F7411, FAWT4, K8753, U6683
used on 001A
31 210A NAS1149C0332R . WASHER V80205 004
Optional Vendor Code 10630, 58009, 65029, 8K160
used on 001A
31 220A D2587115820400 . SPACER VFAPE3 004
used on 001A
- ITEM NOT ILLUSTRATED

Page 10031-2
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@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237236000000

130
A B
350
N

360
A M
L
E
A
140 L 310
C 440

B L G
10
C J
Q
410
P J
R Q D 430
Q R J
420

390
J D E 20 D
D
370 150 E
400 J 50 D
J 180 E
380
D
J 40 D
J 170 E
J D
H D 30
K E 160
F D
270
280 290
F TO N 260 F H TON
P 60 F 2 210 220 2
90 G
H 100 H
110 JK
310
320
190 L
230 M
300
310
240 N 250 F H TON
80 1

NOTE:
310 120 K
330 70 1 1 VALID FOR VIEW R
310
340 200 2 2 VALID FOR VIEW B

F_PL_523219_33_0_01_00

COVER INSTL-ACCESS
Figure 33 / FIGURE-52-32-19-950-833-01

Page 10033-0
52-32-19 Jul 01/17
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COMPONENT MAINTENANCE MANUAL
D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
33 - 001A D5237236000061 COVER INSTL-ACCESS VFAPE3 RF
used on 020A (523219010)
SEE 52-32-19-010 FOR NHA
33 - 001B D5237236000861 COVER INSTL-ACCESS VFAPE3 RF
used on 020B (523219010)
SEE 52-32-19-010 FOR NHA
33 010A D5237295200000 . PANEL-ACCESS VFAPE3 001
used on 001A, 001B
33 020A NAS1102-06-6 .. SCREW V80205 010
Optional Vendor Code 06725, 0RFT4, 0ZC92, 1ER65,
62384, 8Z507, C4293, F7411, FAWT4, K8753
used on 010A
33 030A MS21042L06 .. NUT V96906 010
OPT TO AS8600B U1653
OPT TO H14L06 15653
OPT TO RH30A06 52828
OPT TO RM52LH3324-62 72962
OPT TO T98S632 11815
OPT TO VN300A62 92215
Optional Vendor Code 11815, 15653, 27238, 52828,
73197, 8K160, F0224
used on 010A
33 040A D5237124220000 .. SHEET VFAPE3 005
used on 010A
33 050A D5237124120200 .. GLASS-SIGHT VFAPE3 005
used on 010A
33 060A ABS0691-015 .. STUD VFAPE3 001
OPT TO 1604S41-015BP D0680
OPT TO DV691-015 C4863
Optional Vendor Code 04795, 2N935, 5M902, C5543,
D0680, DG055, DM498
used on 010A
33 070A ABS0604-4 .. WASHER VFAPE3 021
OPT TO CA21077-4 D0680
OPT TO EN6094-16 I9005
OPT TO SS604-4 C4863
OPT TO W6094-16 DM498
Optional Vendor Code 04795, 2N935, 71286, C5543,
D0680, DM498, F7395
used on 010A
- ITEM NOT ILLUSTRATED

Page 10033-1
52-32-19 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
33 080A ABS0692-01 .. WASHER-TAB VFAPE3 021
OPT TO 1604W50-1BP D0680
OPT TO H200S C4863
Optional Vendor Code 04795, 2N935, C5543, D0680,
DM498
used on 010A
33 090A ABS0691-010 .. STUD VFAPE3 003
OPT TO 1604S41-010BP D0680
OPT TO DV691-010 C4863
Optional Vendor Code 04795, 2N935, C5543, D0680,
DG055, DM498
used on 010A
33 100A ABS0691-020 .. STUD VFAPE3 007
OPT TO 1604S41-020BP D0680
OPT TO DV691-020 C4863
Optional Vendor Code 04795, 2N935, 5M902, C5543,
D0680, DG055, DM498
used on 010A
33 110A ABS0691-030 .. STUD VFAPE3 010
OPT TO 1604S41-030BP D0680
OPT TO DV691-030 C4863
Optional Vendor Code 04795, 2N935, C5543, D0680,
DG055, DM498
used on 010A
33 120A NAS1149C0432R .. WASHER V80205 001
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 010A
33 130A D5237276000200 . PANEL ASSY-ACCESS VFAPE3 001
used on 001A, 001B
33 140A ABS0368-01 .. RECEPTACLE VFAPE3 003
OPT TO 1604R02-1 71286
OPT TO HN368-01 C4863
Optional Vendor Code 04795, 2N935, 5M902, 71286,
C5543, D0680, DM498
used on 130A
33 150A NAS1102-06-6 .. SCREW V80205 002
Optional Vendor Code 06725, 0RFT4, 0ZC92, 1ER65,
62384, 8Z507, C4293, F7411, FAWT4, K8753
used on 130A
- ITEM NOT ILLUSTRATED

Page 10033-2
52-32-19 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
33 160A MS21042-06 .. NUT V96906 002
OPT TO H14L06CW 75237
OPT TO PLH3506 F0224
OPT TO RH30X06 52828
OPT TO T98S440CPF 11815
Optional Vendor Code 04795, 2N935, 60119, C5543
used on 130A
33 170A D5237124220000 .. SHEET VFAPE3 001
used on 130A
33 180A D5237124120200 .. GLASS-SIGHT VFAPE3 001
used on 130A
33 190A ABS0367-020 .. STUD VFAPE3 004
OPT TO 1604S11-020BP 71286
OPT TO DV367-020 C4863
Optional Vendor Code 04795, 2N935, C5543, D0680,
DM498
used on 130A
33 200A ABS0604-4 .. WASHER VFAPE3 006
OPT TO CA21077-4 D0680
OPT TO EN6094-16 I9005
OPT TO SS604-4 C4863
OPT TO W6094-16 DM498
Optional Vendor Code 04795, 2N935, 71286, C5543,
D0680, DM498, F7395
used on 130A
33 210A ABS0370-01 .. WASHER VFAPE3 006
OPT TO 1604W01-1BP 71286
Optional Vendor Code 04795, 2N935, 71286, C5543,
D0680, DM498
used on 130A
33 220A ABS0371-01 .. RING-SNAP VFAPE3 006
OPT TO 1604S10-1BP D0680
OPT TO 1604T05 71286
OPT TO SR371-01 C4863
Optional Vendor Code 04795, 2N935, 5M902, C5543,
D0680, DM498
used on 130A
33 230A ABS0367-015 .. STUD VFAPE3 001
OPT TO 1604S11-015BP 71286
OPT TO DV367-015 C4863
Optional Vendor Code 04795, 2N935, C5543, D0680,
DM498
used on 130A
- ITEM NOT ILLUSTRATED

Page 10033-3
52-32-19 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
33 240A ABS0367-010 .. STUD VFAPE3 001
OPT TO 1604S11-010BP 71286
OPT TO DV367-010 C4863
Optional Vendor Code 04795, 2N935, C5543, D0680,
DM498
used on 130A
33 250A ABS0368-01 . RECEPTACLE VFAPE3 024
OPT TO 1604R02-1 71286
OPT TO HN368-01 C4863
Optional Vendor Code 04795, 2N935, 5M902, 71286,
C5543, D0680, DM498
used on 001A, 001B
33 260A DIN65399-2400BF . RIVET VD8286 048
EN6101AD3 I9005
Optional Vendor Code F0095
used on 001A, 001B
33 270A D5237295300200 . COVER ASSY VFAPE3 001
used on 001A, 001B
33 280A D5237295320200 .. COVER VFAPE3 001
used on 270A
33 290A D5347504521600 .. SECTION-SEALING VFAPE3 002
used on 270A
33 300A NAS1100E3-8 . SCREW V80205 013
Optional Vendor Code 0RFT4, 0ZC92, 1ER65, 62384,
8Z507, F7411, FAWT4, K8753, U6683
used on 001A, 001B
33 310A NAS1149C0332R . WASHER V80205 020
Optional Vendor Code 10630, 58009, 65029, 8K160
used on 001A, 001B
33 320A NAS1102E3-7 . SCREW V80205 002
Optional Vendor Code 06725, 0RFT4, 0ZC92, 1ER65,
62206, 62384, 8Z507, C4293, F7411, FAWT4, K8753
used on 001A, 001B
33 330A NAS1102E3-9 . SCREW V80205 001
Optional Vendor Code 06725, 0RFT4, 0ZC92, 1ER65,
62384, 8Z507, C4293, F7411, FAWT4, K8753
used on 001A, 001B
33 340A NAS1102E3-8 . SCREW V80205 003
Optional Vendor Code 06725, 0RFT4, 0ZC92, 1ER65,
62206, 62384, 8Z507, C4293, F7411, FAWT4, K8753
used on 001A, 001B
- ITEM NOT ILLUSTRATED

Page 10033-4
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@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
33 350A D5237288000200 . COVER-ACCESS VFAPE3 002
used on 001A, 001B
33 360A NAS1102E08-8 . SCREW V80205 004
Optional Vendor Code 06725, 0RFT4, 0ZC92, 1ER65,
62206, 62384, 8Z507, C4293, F7411, FAWT4, K8753
used on 001A, 001B
33 370A D5237113420000 . SCREW-ADJUSTING VFAPE3 004
used on 001A
33 370B D5237113420800 . SCREW-ADJUSTING VFAPE3 004
used on 001B
33 380A NAS509-5C . NUT V80205 004
Optional Vendor Code 01673, 56878, 60119, 8K160,
92595, F2094, FAWT4, T0802
used on 001A, 001B
33 390A SP112G . WASHER-TAB VK7766 004
OPT TO 5310999480982 K4975
Optional Vendor Code F7395, F7756, FAWT4, K4955,
KC2C0, U8528
used on 001A, 001B
33 400A NSA5054-5 . INSERT VF6198 004
OPT TO K8000-5 K6405
OPT TO SR314L0036 83324
Optional Vendor Code 04795, 2N935, 5M902, 83324,
C5543
used on 001A, 001B
33 410A G5227026020000 . COVER VFAPE3 001
used on 001A, 001B
33 420A G5227026120000 . COVER VFAPE3 001
used on 001A, 001B
33 430A NAS1291C3M . NUT V80205 001
OPT TO H42-3 15653
Optional Vendor Code 15653, 27238, 52828, F0224
used on 001A, 001B
33 440A NAS1102-3-8 . SCREW V80205 001
Optional Vendor Code 06725, 0RFT4, 0ZC92, 1ER65,
62384, 8Z507, C4293, F7411, FAWT4, K8753
used on 001A, 001B
- ITEM NOT ILLUSTRATED

Page 10033-5
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@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237236000000

20 A
10

30
A B

A A

C
40
90 70
130 170
120
140 100
120

160

110 130
70
120 80

180

100
120 60 130
90
80
70 150
50

40

40

B C

F_PL_523219_36_0_01_01

STRUCTURE-CARGO DOOR
Figure 36 / FIGURE-52-32-19-950-836-01

Page 10036-0
52-32-19 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
36 - 001A D5237236000062 STRUCTURE-CARGO DOOR VFAPE3 RF
used on 030A (523219010)
SEE 52-32-19-010 FOR NHA
36 010A D5237235000060 . BUSHING INSTL-DOOR STRUCTURE VFAPE3 001
used on 001A
SEE 52-32-19-950 FOR DET
36 020A D5237235000061 . HINGE INSTL VFAPE3 001
used on 001A
SEE 52-32-19-930 FOR DET
36 030A D5237121720000 . PLUG VFAPE3 003
OPT TO ABS0411PF1210 FAPE3
used on 001A
36 040A D5237127620200 . PLUG-PROTECTIVE VFAPE3 003
used on 001A
36 050A D5237127620000 . PLUG-PROTECTIVE VFAPE3 001
used on 001A
36 060A D5237127620600 . PLUG-PROTECTIVE VFAPE3 001
used on 001A
36 070A NAS1102E3-14 . SCREW V80205 006
Optional Vendor Code 06725, 0RFT4, 0ZC92, 1ER65,
62206, 62384, 8Z507, C4293, F7411, FAWT4, K8753
used on 001A
36 080A NAS1727C3E . NUT V80205 004
OPT TO DH055-3E F0224
Optional Vendor Code 27238, C4293, F0224
used on 001A
36 090A NAS1102E3-12 . SCREW V80205 004
Optional Vendor Code 06725, 0RFT4, 0ZC92, 1ER65,
62206, 62384, 8Z507, C4293, F7411, FAWT4, K8753
used on 001A
36 100A NAS1149C0332R . WASHER V80205 004
selfrom
Optional Vendor Code 10630, 58009, 65029, 8K160
used on 001A
36 - 101A NAS1149C0363R . WASHER V80205 AR
selfrom, USE AS REQUIRED
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 001A
36 110A NAS1149C0332R . WASHER V80205 002
Optional Vendor Code 10630, 58009, 65029, 8K160
used on 001A
- ITEM NOT ILLUSTRATED

Page 10036-1
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@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
36 120A NAS1291C3M . NUT V80205 010
OPT TO H42-3 15653
Optional Vendor Code 15653, 27238, 52828, F0224
used on 001A
36 130A NAS1102E3-10 . SCREW V80205 004
Optional Vendor Code 06725, 0RFT4, 0ZC92, 1ER65,
62206, 62384, 8Z507, C4293, F7411, FAWT4, K8753
used on 001A
36 140A ASNA0113-48CA . WASHER VF6198 004
Optional Vendor Code 04795, 2N935, C5543, DM498,
F2094, F7395, F7756
used on 001A
36 150A D5237277020000 . STOP-X VFAPE3 001
used on 001A
36 160A D5237277120600 . PLATE-ADJUSTING VFAPE3 AR
USE AS REQUIRED
used on 001A
36 170A D5237277020200 . STOP-X VFAPE3 001
used on 001A
36 180A D5237277121200 . PLATE-ADJUSTING VFAPE3 AR
USE AS REQUIRED
used on 001A
- ITEM NOT ILLUSTRATED

Page 10036-2
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@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237236000000

20 A
10

30
A B

A A

C
40
90 70
130 170
120
140 100
120

190

110 130
70
120 80

200

100
120 60 130
90
80
70
150
50

40

40

B C

F_PL_523219_36_A_01_00

STRUCTURE-CARGO DOOR
Figure 36A / FIGURE-52-32-19-950-836-A01

Page 10036A-0
52-32-19 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
36A - 001B D5237236000862 STRUCTURE-CARGO DOOR VFAPE3 RF
used on 030B (523219010)
SEE 52-32-19-010 FOR NHA
36A 010A D5237235000060 . BUSHING INSTL-DOOR STRUCTURE VFAPE3 001
used on 001B
SEE 52-32-19-950 FOR DET
36A 020A D5237235000061 . HINGE INSTL VFAPE3 001
used on 001B
SEE 52-32-19-930 FOR DET
36A 030A D5237121720000 . PLUG VFAPE3 003
OPT TO ABS0411PF1210 FAPE3
used on 001B
36A 040A D5237127620200 . PLUG-PROTECTIVE VFAPE3 003
used on 001B
36A 050A D5237127620000 . PLUG-PROTECTIVE VFAPE3 001
used on 001B
36A 060A D5237127620600 . PLUG-PROTECTIVE VFAPE3 001
used on 001B
36A 070A NAS1102E3-14 . SCREW V80205 006
Optional Vendor Code 06725, 0RFT4, 0ZC92, 1ER65,
62206, 62384, 8Z507, C4293, F7411, FAWT4, K8753
used on 001B
36A 080A NAS1727C3E . NUT V80205 004
OPT TO DH055-3E F0224
Optional Vendor Code 27238, C4293, F0224
used on 001B
36A 090A NAS1102E3-12 . SCREW V80205 004
Optional Vendor Code 06725, 0RFT4, 0ZC92, 1ER65,
62206, 62384, 8Z507, C4293, F7411, FAWT4, K8753
used on 001B
36A 100A NAS1149C0332R . WASHER V80205 004
selfrom
Optional Vendor Code 10630, 58009, 65029, 8K160
used on 001B
36A - 101A NAS1149C0363R . WASHER V80205 AR
selfrom, USE AS REQUIRED
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 001B
36A 110A NAS1149C0332R . WASHER V80205 002
Optional Vendor Code 10630, 58009, 65029, 8K160
used on 001B
- ITEM NOT ILLUSTRATED

Page 10036A-1
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@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
36A 120A NAS1291C3M . NUT V80205 010
OPT TO H42-3 15653
Optional Vendor Code 15653, 27238, 52828, F0224
used on 001B
36A 130A NAS1102E3-10 . SCREW V80205 004
Optional Vendor Code 06725, 0RFT4, 0ZC92, 1ER65,
62206, 62384, 8Z507, C4293, F7411, FAWT4, K8753
used on 001B
36A 140A ASNA0113-48CA . WASHER VF6198 004
Optional Vendor Code 04795, 2N935, C5543, DM498,
F2094, F7395, F7756
used on 001B
36A 150A D5237277020000 . STOP-X VFAPE3 001
used on 001B
36A 170A D5237277020200 . STOP-X VFAPE3 001
used on 001B
36A 190A D5237277120000 . SHIM VFAPE3 001
selfrom
used on 001B
36A - 191A D5237277120400 . PLATE-ADJUSTING VFAPE3 AR
selfrom, USE AS REQUIRED
used on 001B
36A - 192A D5237277120600 . PLATE-ADJUSTING VFAPE3 AR
selfrom, USE AS REQUIRED
used on 001B
36A - 193A D5237277120800 . PLATE-ADJUSTING VFAPE3 AR
selfrom, USE AS REQUIRED
used on 001B
36A 200A D5237277120200 . SHIM VFAPE3 001
selfrom
used on 001B
36A - 201A D5237277121000 . PLATE-ADJUSTING VFAPE3 AR
selfrom, USE AS REQUIRED
used on 001B
36A - 202A D5237277121200 . PLATE-ADJUSTING VFAPE3 AR
selfrom, USE AS REQUIRED
used on 001B
36A - 203A D5237277121400 . PLATE-ADJUSTING VFAPE3 AR
selfrom, USE AS REQUIRED
used on 001B
- ITEM NOT ILLUSTRATED

Page 10036A-2
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@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237236000000

20 A
10

30
A B

A A

40 130 220
90 70
170
125
140

210
130 190
70
110
125

200

130
60
90

70
150
50

40

40

B C

F_PL_523219_36_B_01_00

STRUCTURE-CARGO DOOR
Figure 36B / FIGURE-52-32-19-950-836-B01

Page 10036B-0
52-32-19 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
36B - 001C D5237236001262 STRUCTURE-CARGO DOOR VFAPE3 RF
used on 030C (523219010)
SEE 52-32-19-010 FOR NHA
36B 010A D5237235000060 . BUSHING INSTL-DOOR STRUCTURE VFAPE3 001
used on 001C
SEE 52-32-19-950 FOR DET
36B 020A D5237235000061 . HINGE INSTL VFAPE3 001
used on 001C
SEE 52-32-19-930 FOR DET
36B 030A D5237121720000 . PLUG VFAPE3 003
OPT TO ABS0411PF1210 FAPE3
used on 001C
36B 040A D5237127620200 . PLUG-PROTECTIVE VFAPE3 003
used on 001C
36B 050A D5237127620000 . PLUG-PROTECTIVE VFAPE3 001
used on 001C
36B 060A D5237127620600 . PLUG-PROTECTIVE VFAPE3 001
used on 001C
36B 070A NAS1102E3-14 . SCREW V80205 006
Optional Vendor Code 06725, 0RFT4, 0ZC92, 1ER65,
62206, 62384, 8Z507, C4293, F7411, FAWT4, K8753
used on 001C
36B 090A NAS1102E3-12 . SCREW V80205 004
Optional Vendor Code 06725, 0RFT4, 0ZC92, 1ER65,
62206, 62384, 8Z507, C4293, F7411, FAWT4, K8753
used on 001C
36B 110A NAS1149C0332R . WASHER V80205 002
Optional Vendor Code 10630, 58009, 65029, 8K160
used on 001C
36B 125A NAS1291C3M . NUT V80205 006
OPT TO H42-3 15653
Optional Vendor Code 15653, 27238, 52828, F0224
used on 001C
36B 130A NAS1102E3-10 . SCREW V80205 004
Optional Vendor Code 06725, 0RFT4, 0ZC92, 1ER65,
62206, 62384, 8Z507, C4293, F7411, FAWT4, K8753
used on 001C
36B 140A ASNA0113-48CA . WASHER VF6198 004
Optional Vendor Code 04795, 2N935, C5543, DM498,
F2094, F7395, F7756
used on 001C
- ITEM NOT ILLUSTRATED

Page 10036B-1
52-32-19 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
36B 150A D5237277020000 . STOP-X VFAPE3 001
used on 001C
36B 170A D5237277020200 . STOP-X VFAPE3 001
used on 001C
36B 190A D5237277120000 . SHIM VFAPE3 001
selfrom
used on 001C
36B - 191A D5237277120400 . PLATE-ADJUSTING VFAPE3 AR
selfrom, USE AS REQUIRED
used on 001C
36B - 192A D5237277120600 . PLATE-ADJUSTING VFAPE3 AR
selfrom, USE AS REQUIRED
used on 001C
36B - 193A D5237277120800 . PLATE-ADJUSTING VFAPE3 AR
selfrom, USE AS REQUIRED
used on 001C
36B 200A D5237277120200 . SHIM VFAPE3 001
selfrom
used on 001C
36B - 201A D5237277121000 . PLATE-ADJUSTING VFAPE3 AR
selfrom, USE AS REQUIRED
used on 001C
36B - 202A D5237277121200 . PLATE-ADJUSTING VFAPE3 AR
selfrom, USE AS REQUIRED
used on 001C
36B - 203A D5237277121400 . PLATE-ADJUSTING VFAPE3 AR
selfrom, USE AS REQUIRED
used on 001C
36B 210A D5237101021000 . STOP-X VFAPE3 001
used on 001C
36B 220A D5237101021200 . STOP-X VFAPE3 001
used on 001C
- ITEM NOT ILLUSTRATED

Page 10036B-2
52-32-19 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237236000000

20

30

10

40

50

F_PL_523219_42_0_01_00

MECHANISM-CARGO DOOR
Figure 42 / FIGURE-52-32-19-950-842-01

Page 10042-0
52-32-19 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
42 - 001A D5237236000063 MECHANISM-CARGO DOOR VFAPE3 RF
used on 040A (523219010)
SEE 52-32-19-010 FOR NHA
42 - 001B D5237236000863 MECHANISM-CARGO DOOR VFAPE3 RF
used on 040B (523219010)
SEE 52-32-19-010 FOR NHA
42 - 001C D5237236001063 MECHANISM-CARGO DOOR VFAPE3 RF
used on 040C (523219010)
SEE 52-32-19-010 FOR NHA
42 - 001D D5237236001263 MECHANISM-CARGO DOOR VFAPE3 RF
used on 040D (523219010)
SEE 52-32-19-010 FOR NHA
42 - 001E D5237236001463 MECHANISM-CARGO DOOR VFAPE3 RF
used on 040E (523219010)
SEE 52-32-19-010 FOR NHA
42 010A D5237242000060 . MECHANISM-HANDLE VFAPE3 001
used on 001A
SEE 52-32-19-450 FOR DET
42 010B D5237242000260 . MECHANISM-HANDLE VFAPE3 001
used on 001B, 001C, 001D, 001E
SEE 52-32-19-450 FOR DET
42 020A D5237242000061 . ROD AND PIN INSTL-DRIFT VFAPE3 001
used on 001A
SEE 52-32-19-570 FOR DET
42 020B D5237242000261 . ROD AND PIN INSTL-DRIFT VFAPE3 001
used on 001B, 001C
SEE 52-32-19-570 FOR DET
42 020C D5237242000461 . ROD AND PIN INSTL-DRIFT VFAPE3 001
used on 001D, 001E
SEE 52-32-19-570 FOR DET
42 030A D5237242000062 . MECHANISM-VENT DOOR VFAPE3 001
used on 001A
SEE 52-32-19-630 FOR DET
42 030B D5237242000262 . MECHANISM-VENT DOOR VFAPE3 001
used on 001B
SEE 52-32-19-63A FOR DET
42 030C D5237242000462 . MECHANISM-VENT DOOR VFAPE3 001
used on 001C, 001D, 001E
SEE 52-32-19-63A FOR DET
42 040A D5237242000063 . MECHANISM-LATCHING VFAPE3 001
used on 001A, 001B, 001C
SEE 52-32-19-500 FOR DET
- ITEM NOT ILLUSTRATED

Page 10042-1
52-32-19 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
42 040B D5237242000463 . MECHANISM-LATCHING VFAPE3 001
used on 001D
SEE 52-32-19-500 FOR DET
42 040C D5237242000663 . MECHANISM-LATCHING VFAPE3 001
used on 001E
SEE 52-32-19-500 FOR DET
42 050A D5237242000064 . MECHANISM-INTERLOCK VFAPE3 001
used on 001A, 001B, 001C, 001E
SEE 52-32-19-530 FOR DET
42 050B D5237242000464 . MECHANISM-INTERLOCK VFAPE3 001
used on 001D
SEE 52-32-19-53A FOR DET
- ITEM NOT ILLUSTRATED

Page 10042-2
52-32-19 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237236000000

120
30 130
60
A 70 110
120
610
20 80 60
140 50 70
250 80
40
150
A
80
260 50
360 80

230 60
510 70
90
260 280 520 530

370 530 60
410 100
420 70
430 110
400 220
280 570 200
240 580
380 210

230 170
390 180
190
110 590
440 120
390 540
550 600 160
560
110
220 450

490
480
460
170 200
180 210
190

120 200
500 210
470

270
10

170
180
110 190
220

F_PL_523219_45_0_01_00

MECHANISM-HANDLE
Figure 45 / FIGURE-52-32-19-950-845-01

Page 10045-0
52-32-19 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
45 - 001A D5237242000060 MECHANISM-HANDLE VFAPE3 RF
used on 010A (523219420)
SEE 52-32-19-420 FOR NHA
45 - 001B D5237242000260 MECHANISM-HANDLE VFAPE3 RF
used on 010B (523219420)
SEE 52-32-19-420 FOR NHA
45 010A D5237177000000 . LEVER ASSY-HAND VFAPE3 001
used on 001A, 001B
SEE 52-32-19-480 FOR DET
45 020A D5237178000000 . LEVER ASSY VFAPE3 001
used on 001A, 001B
45 030A D5237177620000 .. BRACKET VFAPE3 001
used on 020A
45 040A ASNA2151-08 .. ACTUATING UNIT VF6198 001
OPT TO 192953 D8485
Optional Vendor Code 04795, 2N935, C5543, D8485,
F8433
used on 020A
45 050A F5237136720200 .. PIN-LOCATING VFAPE3 002
used on 020A
45 060A MS24665-86 .. PIN-COTTER V96906 004
Optional Vendor Code 11815, 65029, 73145, 84114,
8K160
used on 020A
45 070A NAS1149C0463R .. WASHER V80205 004
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 020A
45 080A NAS1149C0432R .. WASHER V80205 004
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 020A
45 090A D5237179620000 .. LEVER VFAPE3 001
used on 020A
45 100A MS14102-4K .. BEARING V96906 001
Optional Vendor Code 15860, S0352, SHS69
used on 020A
45 110A NAS1291C3M . NUT V80205 007
OPT TO H42-3 15653
Optional Vendor Code 15653, 27238, 52828, F0224
used on 001A, 001B
- ITEM NOT ILLUSTRATED

Page 10045-1
52-32-19 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
45 120A NAS1149C0332R . WASHER V80205 009
Optional Vendor Code 10630, 58009, 65029, 8K160
used on 001A, 001B
45 130A NSA5031-3-5 . BOLT VF6198 003
Optional Vendor Code 04795, 2N935, C4293, C5543,
F6167, F7411, FAWT4, T0802
used on 001A, 001B
45 140A NSA5031-3-2 . BOLT VF6198 002
ABS0114T3-2 FAPE3
Optional Vendor Code 04795, 2N935, C4293, C5543,
F6167, F7411, FAWT4, K8753, T0802
used on 001A, 001B
45 150A D5237179820000 . WASHER-LOCK VFAPE3 001
used on 001A, 001B
45 160A D5237176820000 . ROD ASSY VFAPE3 001
OPT TO B322104-003 F0222
OPT TO R24359 B1395
used on 001A, 001B
45 170A MS24665-151 . PIN-COTTER V96906 003
Optional Vendor Code 10630, 65029, 73145, 84114,
8K160
used on 001A, 001B
45 180A NSA5059E4 . NUT VF6198 003
OPT TO 73783CM8-428 56878
Optional Vendor Code 04795, 15653, 2N935, 56878,
C5543, F0224, FAWT4
used on 001A, 001B
45 190A NAS1149C0463R . WASHER V80205 003
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 001A, 001B
45 200A NSA5031-4D11 . BOLT VF6198 003
Optional Vendor Code 04795, 2N935, C4293, C5543,
F7411, FAWT4, K8753, T0802
used on 001A, 001B
45 210A NAS1149C0432R . WASHER V80205 003
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 001A, 001B
45 220A NAS1149C0363R . WASHER V80205 003
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
- ITEM NOT ILLUSTRATED

Page 10045-2
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@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
used on 001A, 001B
45 230A NSA5031-3-17 . BOLT VF6198 002
Optional Vendor Code 04795, 2N935, C4293, C5543,
F6167, F7411, FAWT4, K5673, K8753, T0802
used on 001A, 001B
45 240A D5237179120000 . LOCK-UNIVERSAL JOINT VFAPE3 001
used on 001A, 001B
45 250A D5237179720200 . SHAFT VFAPE3 001
used on 001A, 001B
45 260A D5237179922000 . WASHER-SPACER VFAPE3 002
used on 001A, 001B
45 270A NAS428C3A7 . BOLT V80205 001
OPT TO D5237164820000 FAPE3
Optional Vendor Code 1ER65, 62384
used on 001A, 001B
45 280A D5237179920800 . WASHER-SPACER VFAPE3 002
selfrom, THICKNESS 3.8 MM
used on 001A, 001B
45 - 281A D5237179920600 . WASHER-SPACER VFAPE3 AR
selfrom, USE AS REQUIRED, 3.60 MM THICK
used on 001A, 001B
45 - 282A D5237179921000 . WASHER-SPACER VFAPE3 AR
selfrom, USE AS REQUIRED, 4.00 MM THICK
used on 001A, 001B
45 - 283A D5237179921200 . WASHER-SPACER VFAPE3 AR
selfrom, USE AS REQUIRED, 4.20 MM THICK
used on 001A, 001B
45 - 284A D5237179921400 . WASHER-SPACER VFAPE3 AR
selfrom, USE AS REQUIRED, 4.40 MM THICK
used on 001A, 001B
45 - 285A D5237179921600 . WASHER-SPACER VFAPE3 AR
selfrom, USE AS REQUIRED, 4.60 MM THICK
used on 001A, 001B
45 - 286A D5237179921800 . WASHER-SPACER VFAPE3 AR
selfrom, USE AS REQUIRED, 4.80 MM THICK
used on 001A, 001B
45 - 287A D5237179922200 . WASHER-SPACER VFAPE3 AR
selfrom, USE AS REQUIRED, 5.40 MM THICK
used on 001A, 001B
45 360A D5237179520000 . SHAFT VFAPE3 001
used on 001A, 001B
- ITEM NOT ILLUSTRATED

Page 10045-3
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COMPONENT MAINTENANCE MANUAL
D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
45 370A D5237178500200 . LEVER ASSY-ROLLER VFAPE3 001
used on 001A, 001B
45 380A D5237178420000 .. LEVER-ROLLER VFAPE3 001
used on 370A
45 390A D5237178320000 .. BUSHING-SHOULDERED VFAPE3 002
used on 370A
45 400A D5237178620000 .. ROLLER VFAPE3 001
used on 370A
45 410A NSA5059E3 .. NUT VF6198 001
OPT TO 73783CM8-328 56878
Optional Vendor Code 04795, 15653, 2N935, C5543,
F0224, FAWT4
used on 370A
45 420A MS24665-88 .. PIN-COTTER V96906 001
Optional Vendor Code 10630, 58009, 65029, 73145,
84114, 8K160
used on 370A
45 430A NAS1149C0332R .. WASHER V80205 001
Optional Vendor Code 10630, 58009, 65029, 8K160
used on 370A
45 440A NSA5042C04-150 .. BOLT VF6198 001
Optional Vendor Code 04795, 2N935, C4293, C5543,
C8431, F0095, F7411, FAWT4, K5673, K8753, T0802
used on 370A
45 450A NSA5042C04-185 . BOLT VF6198 001
Optional Vendor Code 04795, 2N935, C4293, C5543,
C8431, F0095, F7411, FAWT4, K5673, K8753, T0802
used on 001A, 001B
45 460A D5237178920200 . BOLT-SPRING VFAPE3 001
used on 001A, 001B
45 470A D5237178820200 . SPRING-COMPRESSION VFAPE3 001
used on 001A, 001B
45 480A A5217236820000 . SHEET VFAPE3 001
used on 001A, 001B
45 490A D5237176320000 . HOOK-CATCHING VFAPE3 001
used on 001A, 001B
45 500A NAS6703-4 . BOLT V80205 002
Optional Vendor Code 0RFT4, 0ZC92, 1ER65, 1RC86,
5M902, 62384, 8K160, 8Z507, F7411, FAWT4, K5673,
K8753
used on 001A, 001B
- ITEM NOT ILLUSTRATED

Page 10045-4
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@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
45 510A D5237179000200 . JOINT ASSY-UNIVERSAL VFAPE3 001
used on 001A
45 510B D5237179000600 . JOINT ASSY-UNIVERSAL VFAPE3 001
used on 001B
45 520A D5237179220000 .. LATCH-UNIVERSAL JOINT VFAPE3 001
used on 510A
45 520B D5237179220400 .. LATCH-UNIVERSAL JOINT VFAPE3 001
used on 510B
45 530A D5237178320000 .. BUSHING-SHOULDERED VFAPE3 002
used on 510A, 510B
45 540A MS24665-153 .. PIN-COTTER V96906 001
Optional Vendor Code 04795, 06329, 2N935, 60996,
84114, 8K160, C5543
used on 510A, 510B
45 550A NSA5059C4 .. NUT VF6198 001
OPT TO TE9925-4 72962
OPT TO THCR54 F0224
Optional Vendor Code 04795, 15653, 2N935, 56878,
C5543, F0224, FAWT4
used on 510A
45 550B NSA5059E4 .. NUT VF6198 001
OPT TO 73783CM8-428 56878
Optional Vendor Code 04795, 15653, 2N935, 56878,
C5543, F0224, FAWT4
used on 510B
45 560A NAS1149C0463R .. WASHER V80205 001
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 510A, 510B
45 570A NAS1149C0432R .. WASHER V80205 001
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 510A, 510B
45 580A NSA5031-4D11 .. BOLT VF6198 001
Optional Vendor Code 04795, 2N935, C4293, C5543,
F7411, FAWT4, K8753, T0802
used on 510A, 510B
45 590A MS14102-4K .. BEARING V96906 001
Optional Vendor Code 15860, S0352, SHS69
used on 510A, 510B
- ITEM NOT ILLUSTRATED

Page 10045-5
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@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
45 600A D5237176720200 .. ROD ASSY VFAPE3 001
OPT TO B322104-012 F0222
OPT TO R24358 B1395
used on 510A, 510B
45 610A MS15001-1 . FITTING-LUBRICATION V96906 001
AS15001-1 81343
AS15001-1P 81343
Optional Vendor Code 0FKM1, 13899, 52930, 57336,
59736
used on 001A, 001B
- ITEM NOT ILLUSTRATED

Page 10045-6
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COMPONENT MAINTENANCE MANUAL
D5237236000000

20 190 190

20

150
180

50
60

150 70
180
30 80
70

40
50 40
60

70
150
80 120 110
70
10
120 170

90

160 120

210
120
130
210
140
210

150

130
210 210

200

100

F_PL_523219_48_0_01_00

LEVER ASSY-HAND
Figure 48 / FIGURE-52-32-19-950-848-01

Page 10048-0
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COMPONENT MAINTENANCE MANUAL
D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
48 - 001A D5237177000000 LEVER ASSY-HAND VFAPE3 RF
used on 010A (523219450)
SEE 52-32-19-450 FOR NHA
48 010A D5237177120000 . LEVER-HAND VFAPE3 001
used on 001A
48 020A D5237178220000 . CAM-SEQUENCE VFAPE3 002
used on 001A
48 030A D5237178120000 . STOP VFAPE3 001
used on 001A
48 040A D5237177820200 . BOLT VFAPE3 002
used on 001A
48 050A NSA5321-6 . RING-RETAINING VF5442 002
OPT TO ST6 D8090
Optional Vendor Code 04795, C5543, C5729, F7756
used on 001A
48 060A D5237152220000 . WASHER VFAPE3 002
used on 001A
48 070A D5237153220000 . BUSHING-SHOULDERED VFAPE3 004
used on 001A
48 080A D5237177920200 . ROLLER VFAPE3 002
used on 001A
48 090A D5227246920000 . INSERT VFAPE3 001
used on 001A
48 100A D5237177220000 . FLAP-HANDLE VFAPE3 001
used on 001A
48 110A D5237177320000 . SPRING VFAPE3 001
used on 001A
48 120A MS24665-153 . PIN-COTTER V96906 004
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 001A
48 130A NAS1149C0363R . WASHER V80205 002
Optional Vendor Code 04795, 06329, 60996, 70347,
8K160, C5543, C5729
used on 001A
48 140A D5237177520200 . BOLT-BEARING VFAPE3 001
used on 001A
48 150A NAS1149C0332R . WASHER V80205 008
Optional Vendor Code 04795, 5N982, 60996, 8K160,
C5543, C5729
used on 001A
- ITEM NOT ILLUSTRATED

Page 10048-1
52-32-19 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
48 160A D5237177520000 . BOLT-BEARING VFAPE3 001
used on 001A
48 170A D5237180420000 . SLEEVE-SPRING VFAPE3 001
used on 001A
48 180A NSA5031-3-3 . BOLT VF5442 006
Optional Vendor Code 04795, C5543, C5729, D1283,
F0188, F6167, F7411, K5673, K8753
used on 001A
48 190A NSA5054-3 . INSERT VF5442 006
OPT TO K8000-3 K6405
OPT TO M45932-1-9AL 81349
used on 001A
48 200A D5237110220600 . LAYER-SLIDING VFAPE3 001
used on 001A
48 210A D5237136720000 . BUSHING VFAPE3 006
used on 001A
- ITEM NOT ILLUSTRATED

Page 10048-2
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COMPONENT MAINTENANCE MANUAL
D5237236000000

40

B
C
A
C A TO E
D 160 CE
E 170
180
10
190 ABD
270
280
290 140 CE
260 150

ABD 220 200 ABD


ABCD 230
E 240 210

280 250 130 B


CE 220

160 ABD 130 B 100 ACDE


170
120 110 B 80 B
180
190 CE
90 B

ACDE 90
140 ABD 100 B
150 110 ACDE 50
200 CE 20 ABE 60 ACDE
50 30 CD 70
60
70
B

80 ACDE
F_PL_523219_50_0_01_00

MECHANISM-LATCHING
Figure 50 / FIGURE-52-32-19-950-850-01

Page 10050-0
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COMPONENT MAINTENANCE MANUAL
D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
50 - 001A D5237242000063 MECHANISM-LATCHING VFAPE3 RF
used on 040A (523219420)
SEE 52-32-19-420 FOR NHA
50 - 001B D5237242000463 MECHANISM-LATCHING VFAPE3 RF
used on 040B (523219420)
SEE 52-32-19-420 FOR NHA
50 - 001C D5237242000663 MECHANISM-LATCHING VFAPE3 RF
used on 040C (523219420)
SEE 52-32-19-420 FOR NHA
50 010A D5237290200260 . SHAFT INSTL-LOCKING VFAPE3 001
used on 001A
SEE 52-32-19-510 FOR DET
50 010B D5237290200460 . SHAFT INSTL-LOCKING VFAPE3 001
used on 001B, 001C
SEE 52-32-19-510 FOR DET
50 020A D5237149000000 . LATCHING MECHANISM ASSY VFAPE3 003
used on 001A, 001B, 001C
SEE 52-32-19-600 FOR DET
50 030A D5237149000200 . LATCHING MECHANISM ASSY VFAPE3 003
used on 001A, 001B, 001C
SEE 52-32-19-610 FOR DET
50 040A D5237290300260 . SHAFT INSTL-LATCHING VFAPE3 001
used on 001A, 001C
SEE 52-32-19-540 FOR DET
50 040B D5237290300460 . SHAFT INSTL-LATCHING VFAPE3 001
used on 001B
SEE 52-32-19-540 FOR DET
50 050A MS24665-370 . PIN-COTTER V96906 006
Optional Vendor Code 65029, 73145, 84114
used on 001A, 001B, 001C
50 060A NSA5059E10 . NUT VF6198 006
OPT TO 73783CM8-1018 56878
Optional Vendor Code 04795, 15653, 2N935, C5543,
F0224
used on 001A, 001B, 001C
50 070A NAS1149C1032R . WASHER V80205 006
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 001A, 001B, 001C
50 080A D5237144120000 . BOLT VFAPE3 006
used on 001A, 001B, 001C
- ITEM NOT ILLUSTRATED

Page 10050-1
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@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
50 090A D5237140120000 . WASHER VFAPE3 006
used on 001A, 001B, 001C
50 100A D5237145220000 . BUSHING-SHOULDERED VFAPE3 006
used on 001A, 001B, 001C
50 110A D5237145220200 . BUSHING-SHOULDERED VFAPE3 006
used on 001A, 001B, 001C
50 120A D5237144220200 . SLEEVE VFAPE3 006
used on 001A, 001B, 001C
50 130A D5237140120400 . WASHER VFAPE3 002
used on 001A, 001B, 001C
50 140A NAS6705U42 . BOLT V80205 006
Optional Vendor Code 06725, 0RFT4, 0ZC92, 1ER65,
1RC86, 62384, 8Z507, F7411, K8753
used on 001A, 001B, 001C
50 150A NAS1149C0532R . WASHER V80205 012
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 001A, 001B, 001C
50 160A NSA5031-7D42 . BOLT VF6198 006
Optional Vendor Code 04795, 2N935, C4293, C5543,
FAWT4, K8753, T0802
used on 001A, 001B, 001C
50 170A NAS1149C0763R . WASHER V80205 012
OPT TO AN960C716 88044
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 001A, 001B, 001C
50 180A MS24665-300 . PIN-COTTER V96906 006
Optional Vendor Code 58009, 65029, 73145, 84114,
8K160
used on 001A, 001B, 001C
50 190A NSA5059E7 . NUT VF6198 006
OPT TO 73783CM8-720 56878
OPT TO NSA5059C7 F6198
Optional Vendor Code 04795, 15653, 2N935, A3856,
C5543, F0224, FAWT4
used on 001A, 001B, 001C
- ITEM NOT ILLUSTRATED

Page 10050-2
52-32-19 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
50 200A NAS1291C5M . NUT V80205 006
OPT TO 180003-5 60119
OPT TO H42-5 15653
OPT TO PLH55M F0224
OPT TO VN300D054 92215
Optional Vendor Code 15653, 27238, 52828, 60119,
A3856, F0224
used on 001A, 001B, 001C
50 210A D5237144420400 . SLEEVE VFAPE3 006
used on 001A, 001B, 001C
50 220A D5237145120600 . BUSHING-SHOULDERED VFAPE3 006
used on 001A, 001B, 001C
50 230A NSA5031-4D16 . BOLT VF6198 005
Optional Vendor Code 04795, 2N935, C4293, C5543,
F7411, FAWT4, K8753, T0802
used on 001A, 001B, 001C
50 240A D5237144520200 . BOLT VFAPE3 001
used on 001A, 001B, 001C
50 250A D5237141320400 . BUSHING VFAPE3 006
used on 001A, 001B, 001C
50 260A D5237141420000 . BUSHING VFAPE3 006
used on 001A, 001B, 001C
50 270A MS24665-151 . PIN-COTTER V96906 006
Optional Vendor Code 10630, 65029, 73145, 84114,
8K160
used on 001A, 001B, 001C
50 280A NAS1149C0432R . WASHER V80205 012
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 001A, 001B, 001C
50 290A NSA5059E4 . NUT VF6198 006
OPT TO 73783CM8-428 56878
Optional Vendor Code 04795, 15653, 2N935, 56878,
A3856, C5543, F0224, FAWT4
used on 001A, 001B, 001C
- ITEM NOT ILLUSTRATED

Page 10050-3
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COMPONENT MAINTENANCE MANUAL
D5237236000000

A
A
40
100
110

40
100
110 120

80 120
50
100
60 110
80
120

120

70
90

90 100
100 110 120
110
40 120

100
100 110
110 120 90

40 120

20
120 100
110
30
40 120 10

80

120

40 120

F_PL_523219_51_0_01_00

SHAFT INSTL-LOCKING
Figure 51 / FIGURE-52-32-19-950-851-01

Page 10051-0
52-32-19 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
51 - 001A D5237290200260 SHAFT INSTL-LOCKING VFAPE3 RF
used on 010A (523219500)
SEE 52-32-19-500 FOR NHA
51 - 001B D5237290200460 SHAFT INSTL-LOCKING VFAPE3 RF
used on 010B (523219500)
SEE 52-32-19-500 FOR NHA
51 010A D5237290200200 . SHAFT ASSY-LOCKING VFAPE3 001
used on 001A
51 010B D5237290200400 . SHAFT ASSY-LOCKING VFAPE3 001
used on 001B
51 020A D5237150420200 .. SHAFT-LOCKING VFAPE3 001
used on 010A, 010B
51 030A D5237176920000 .. LEVER VFAPE3 001
used on 010A, 010B
51 040A D5237151221000 .. CAM-LOCKING VFAPE3 006
used on 010A
51 040B D5237152920200 .. CAM-LOCKING VFAPE3 006
used on 010B
51 050A D5237150300000 .. LEVER ASSY-HINGED VFAPE3 001
used on 010A, 010B
51 060A D5237150320000 ... LEVER-HINGED VFAPE3 001
used on 050A
51 070A MS14102-4K ... BEARING V96906 001
Optional Vendor Code 15860, S0352, SHS69
used on 050A
51 080A AN386-1-10A . PIN-TAPER V88044 004
Optional Vendor Code 0H380, 60360
used on 001A, 001B
51 090A D5237167320000 . SLEEVE VFAPE3 004
used on 001A, 001B
51 100A NAS1149C0332R . WASHER V80205 016
Optional Vendor Code 10630, 58009, 65029, 8K160
used on 001A, 001B
51 110A NAS1291C3M . NUT V80205 016
OPT TO H42-3 15653
Optional Vendor Code 15653, 27238, 52828, F0224
used on 001A, 001B
51 120A DAN15-6-18 . PIN-RIVET VD8518 012
OPT TO HL20PB6-18 73197
Optional Vendor Code 04795, 2N935, C4293, C5543,
K5673
- ITEM NOT ILLUSTRATED

Page 10051-1
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COMPONENT MAINTENANCE MANUAL
D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
used on 001A, 001B
- ITEM NOT ILLUSTRATED

Page 10051-2
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COMPONENT MAINTENANCE MANUAL
D5237236000000

A
190
200

B 270
230
240
250
190
200
A

210
260 190
200
310
340
280 210
180

220 320
230 180
330

170 80

290
300

B
70
140

10
160 20

150
30
40

130
90

120
80

110 100
70
60

50 80
70

F_PL_523219_53_0_01_00

MECHANISM-INTERLOCK
Figure 53 / FIGURE-52-32-19-950-853-01

Page 10053-0
52-32-19 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
53 - 001A D5237242000064 MECHANISM-INTERLOCK VFAPE3 RF
used on 050A (523219420)
SEE 52-32-19-420 FOR NHA
53 010A D5237145500000 . SLEEVE ASSY-SPRING VFAPE3 001
used on 001A
53 020A D5237145620000 .. SLEEVE-SPRING VFAPE3 001
used on 010A
53 030A D5237145820400 .. BUSHING VFAPE3 001
used on 010A
53 040A D5237148220000 . SPRING-COMPRESSION VFAPE3 001
used on 001A
53 050A D5237145000400 . MECHANISM-INTERLOCK VFAPE3 001
used on 001A
53 060A D5237179420000 .. ROD-CONNECTING VFAPE3 001
used on 050A
53 070A D5237148320400 .. PIN VFAPE3 003
used on 050A
53 080A NSA5321-6 .. RING-RETAINING VF6198 003
OPT TO ST6 D8090
Optional Vendor Code 04795, 2N935, C5543, F7395,
F7756
used on 050A
53 090A D5237147620200 .. LEVER VFAPE3 001
used on 050A
53 100A D5237147720000 .. ROLLER VFAPE3 001
used on 050A
53 110A D5237147820000 .. PIN VFAPE3 001
used on 050A
53 120A MS16624-5018-1 .. RING-RETAINING V96906 001
Optional Vendor Code 65029, F7395
used on 050A
53 130A D5237146620400 .. LEVER VFAPE3 001
used on 050A
53 140A D5237113420600 .. SCREW-ADJUSTING VFAPE3 001
used on 050A
53 150A NAS509-5C .. NUT V80205 001
Optional Vendor Code 01673, 56878, 60119, 8K160,
92595, F2094, FAWT4, T0802
used on 050A
53 160A A5217026320200 .. PLATE-LOCKING VFAPE3 001
used on 050A
- ITEM NOT ILLUSTRATED

Page 10053-1
52-32-19 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
53 170A D5237146120200 .. BOLT VFAPE3 001
used on 050A
53 180A MS20392-3T49 . PIN V96906 002
Optional Vendor Code 0H380, 0RFT4, 1GP79, 47253,
C8431, F0095
used on 001A
53 190A MS24665-151 . PIN-COTTER V96906 003
Optional Vendor Code 10630, 65029, 73145, 84114,
8K160
used on 001A
53 200A NAS1149C0463R . WASHER V80205 003
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 001A
53 210A D5237148420000 . WASHER-SPACER VFAPE3 002
used on 001A
53 220A NAS1306-22D . BOLT V80205 001
NAS6606D22 80205
Optional Vendor Code 0RFT4, 0ZC92, 1ER65, 62384,
8Z507, F7411, FAWT4, K8753
used on 001A
53 230A NAS1149C0663R . WASHER V80205 002
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 001A
53 240A NSA5059E6 . NUT VF6198 001
OPT TO 73783CM8-624 56878
Optional Vendor Code 04795, 15653, 2N935, 56878,
C5543, F0224, FAWT4
used on 001A
53 250A MS24665-300 . PIN-COTTER V96906 001
Optional Vendor Code 58009, 65029, 73145, 84114,
8K160
used on 001A
53 260A D5237174920000 . BUSHING VFAPE3 001
used on 001A
53 270A D5237174920200 . BUSHING VFAPE3 001
used on 001A
53 280A D5237145821200 . BUSHING VFAPE3 001
used on 001A
53 290A NAS1149C0432R . WASHER V80205 001
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
- ITEM NOT ILLUSTRATED

Page 10053-2
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COMPONENT MAINTENANCE MANUAL
D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
used on 001A
53 300A NAS1304-23D . BOLT V80205 001
NAS6604D23 80205
Optional Vendor Code 0RFT4, 0ZC92, 1ER65, 62384,
8Z507, F7411, FAWT4, K8753
used on 001A
53 310A NSA5059E4 . NUT VF6198 001
OPT TO 73783CM8-428 56878
Optional Vendor Code 04795, 15653, 2N935, 56878,
C5543, F0224, FAWT4
used on 001A
53 320A D5237145821000 . BUSHING VFAPE3 001
used on 001A
53 330A D5237174920400 . BUSHING VFAPE3 001
used on 001A
53 340A D5237174920600 . BUSHING VFAPE3 001
used on 001A
- ITEM NOT ILLUSTRATED

Page 10053-3
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COMPONENT MAINTENANCE MANUAL
D5237236000000

A 290
360

230
240
450 250
440
370

460 195
260
205

370

280 430

350
270

420 470 400

410
390
220
230 380

185

A
F_PL_523219_53_A_01_00

MECHANISM-INTERLOCK
Figure 53A / FIGURE-52-32-19-950-853-A01

Page 10053A-0
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COMPONENT MAINTENANCE MANUAL
D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
53A - 001B D5237242000464 MECHANISM-INTERLOCK VFAPE3 RF
used on 050B (523219420)
SEE 52-32-19-420 FOR NHA
53A 185A MS20392-3T49 . PIN V96906 001
Optional Vendor Code 0H380, 0RFT4, 1GP79, 47253,
C8431, F0095
used on 001B
53A 195A MS24665-151 . PIN-COTTER V96906 001
Optional Vendor Code 10630, 65029, 73145, 84114,
8K160
used on 001B
53A 205A NAS1149C0463R . WASHER V80205 001
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 001B
53A 220A NAS1306-22D . BOLT V80205 001
NAS6606D22 80205
Optional Vendor Code 0RFT4, 0ZC92, 1ER65, 62384,
8Z507, F7411, FAWT4, K8753
used on 001B
53A 230A NAS1149C0663R . WASHER V80205 002
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 001B
53A 240A NSA5059E6 . NUT VF6198 001
OPT TO 73783CM8-624 56878
Optional Vendor Code 04795, 15653, 2N935, 56878,
C5543, F0224, FAWT4
used on 001B
53A 250A MS24665-300 . PIN-COTTER V96906 001
Optional Vendor Code 58009, 65029, 73145, 84114,
8K160
used on 001B
53A 260A D5237174920000 . BUSHING VFAPE3 001
used on 001B
53A 270A D5237174920200 . BUSHING VFAPE3 001
used on 001B
53A 280A D5237145821200 . BUSHING VFAPE3 001
used on 001B
53A 290B NAS1149C0532R . WASHER V80205 001
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 001B
- ITEM NOT ILLUSTRATED

Page 10053A-1
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COMPONENT MAINTENANCE MANUAL
D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
53A 350A D5237513220000 . BOLT-SPRING VFAPE3 001
used on 001B
53A 360A MS16624-4031 . RING-RETAINING V96906 001
Optional Vendor Code 07382, 65029, F7395
used on 001B
53A 370A D5237513320000 . SPRING-TENSION VFAPE3 002
used on 001B
53A 380A D5237515000000 . LEVER ASSY VFAPE3 001
used on 001B
53A 390A D5237147820000 .. PIN VFAPE3 001
used on 380A
53A 400A MS16624-5018-1 .. RING-RETAINING V96906 001
Optional Vendor Code 65029, F7395
used on 380A
53A 410A D5237147720000 .. ROLLER VFAPE3 001
used on 380A
53A 420A D5237513120000 .. BOLT-SPRING VFAPE3 001
used on 380A
53A 430A MS16624-4031 .. RING-RETAINING V96906 001
Optional Vendor Code 07382, 65029, F7395
used on 380A
53A 440A D5237113421000 .. SCREW-ADJUSTING VFAPE3 001
used on 380A
53A 450A NAS509-5C .. NUT V80205 001
Optional Vendor Code 01673, 56878, 60119, 8K160,
92595, F2094, FAWT4, T0802
used on 380A
53A 460A A5217026320200 .. PLATE-LOCKING VFAPE3 001
used on 380A
53A 470A D5237513020000 .. LEVER VFAPE3 001
used on 380A
- ITEM NOT ILLUSTRATED

Page 10053A-2
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COMPONENT MAINTENANCE MANUAL
D5237236000000

A
100
A
40

120
130
70
130 120
80 100
130
120
130
120
90
100
100
40 100

40
120 100
130
120
130
100
100 100
120 40
130
120
120 130
130

60 10
130
100 20
120
120 110
100 130
30
40

120
120 130
130
100
100 100
100
120
120
130 130

120 130
50

F_PL_523219_54_0_01_00

SHAFT INSTL-LATCHING
Figure 54 / FIGURE-52-32-19-950-854-01

Page 10054-0
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COMPONENT MAINTENANCE MANUAL
D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
54 - 001A D5237290300260 SHAFT INSTL-LATCHING VFAPE3 RF
used on 040A (523219500)
SEE 52-32-19-500 FOR NHA
54 - 001B D5237290300460 SHAFT INSTL-LATCHING VFAPE3 RF
used on 040B (523219500)
SEE 52-32-19-500 FOR NHA
54 010A D5237290300200 . SHAFT ASSY-LATCHING VFAPE3 001
used on 001A
54 010B D5237290300400 . SHAFT ASSY-LATCHING VFAPE3 001
used on 001B
54 020A D5237150720200 .. SHAFT-LATCHING VFAPE3 001
used on 010A, 010B
54 030A D5237150620200 .. LEVER-SHAFT VFAPE3 001
used on 010A, 010B
54 040A D5237150620000 .. LEVER-SHAFT VFAPE3 005
used on 010A, 010B
54 050A D5237143220200 .. LEVER-SWITCH VFAPE3 001
used on 010A, 010B
54 060A D5237141920200 .. CAM-STOP VFAPE3 001
used on 010A, 010B
54 070A D5237150500000 .. LEVER ASSY-HINGED VFAPE3 001
used on 010A, 010B
54 080A D5237150520000 ... LEVER-HINGED VFAPE3 001
used on 070A
54 090A MS14102-4K ... BEARING V96906 001
Optional Vendor Code 15860, S0352, SHS69
used on 070A
54 100A AN386-2-13A . PIN-TAPER V88044 015
Optional Vendor Code 0H380, 60360
used on 001A, 001B
54 110A AN386-2-12A . PIN-TAPER V88044 001
Optional Vendor Code 0H380, 60360
used on 001A, 001B
54 120A D5237180220000 . SLEEVE VFAPE3 016
used on 001A, 001B
54 130A NAS1291C3M . NUT V80205 016
OPT TO H42-3 15653
Optional Vendor Code 15653, 27238, 52828, F0224
used on 001A, 001B
- ITEM NOT ILLUSTRATED

Page 10054-1
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D5237236000000

A 210
220
230
B 240
250
80

450 20
50
30 190 70 60
260 200 40
390 540 100
90
C
450 260
40 120
B D A
10
110 90
100

60
50
70
160
320 170
340 180 80
210 370
230 330
240
220 D 360
140
150 210
250 210 130
270 220
220
B 550
380
290 230
310 280 240
370 300 250 560
360 550

230 350
350 230 240
240 250
430 250
400
210 400
200 220
410 200
420 410 430
420

C
230 210
440 240 210 220
250 220 370 440
370
360 360
230
500 240
480 490 250
380
350
460 350
530 520
470 510

F_PL_523219_57_0_01_00

ROD AND PIN INSTL-DRIFT


Figure 57 / FIGURE-52-32-19-950-857-01

Page 10057-0
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COMPONENT MAINTENANCE MANUAL
D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
57 - 001A D5237242000061 ROD AND PIN INSTL-DRIFT VFAPE3 RF
used on 020A (523219420)
SEE 52-32-19-420 FOR NHA
57 - 001B D5237242000261 ROD AND PIN INSTL-DRIFT VFAPE3 RF
used on 020B (523219420)
SEE 52-32-19-420 FOR NHA
57 - 001C D5237242000461 ROD AND PIN INSTL-DRIFT VFAPE3 RF
used on 020C (523219420)
SEE 52-32-19-420 FOR NHA
57 010A D5237242000065 . ROD INSTL VFAPE3 001
used on 001A
SEE 52-32-19-580 FOR DET
57 010B D5237242000265 . ROD INSTL VFAPE3 001
used on 001B
SEE 52-32-19-580 FOR DET
57 010C D5237242000465 . ROD INSTL VFAPE3 001
used on 001C
SEE 52-32-19-58A FOR DET
57 020A D5237186000000 . COVER BEAM 4 ASSY VFAPE3 001
used on 001A, 001B, 001C
57 030A D5237185700000 .. COVER BEAM 4 VFAPE3 001
used on 020A
57 040A D5237162320000 ... BUSHING-SHOULDERED VFAPE3 002
used on 030A
57 050A D5237162700000 .. LEVER-BEAM 4 VFAPE3 002
used on 020A
57 060A D5237162720000 ... LEVER VFAPE3 001
used on 050A
57 070A MS14102-4K ... BEARING V96906 001
Optional Vendor Code 15860, S0352, SHS69
used on 050A
57 080A AN386-2-8A .. PIN-TAPER V88044 002
Optional Vendor Code 0H380, 60360
used on 020A
57 090A NAS1291C3M .. NUT V80205 002
OPT TO H42-3 15653
Optional Vendor Code 15653, 27238, 52828, F0224
used on 020A
57 100A D5237180220000 .. SLEEVE VFAPE3 002
used on 020A
57 110A D5237162620000 .. SHAFT-BEAM 4 VFAPE3 001
used on 020A
- ITEM NOT ILLUSTRATED

Page 10057-1
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COMPONENT MAINTENANCE MANUAL
D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
57 120A D5237162820000 .. SLEEVE-SPACER VFAPE3 001
used on 020A
57 130A D5237332020200 .. ROD-FIXED VFAPE3 001
OPT TO R26229 B1395
used on 020A
57 140A NSA5031-4D11 .. BOLT VF6198 001
Optional Vendor Code 04795, 2N935, C4293, C5543,
F7411, FAWT4, K8753, T0802
used on 020A
57 150A NAS1149C0432R .. WASHER V80205 001
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 020A
57 160A NAS1149C0463R .. WASHER V80205 001
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 020A
57 170A NSA5059E4 .. NUT VF6198 001
OPT TO 73783CM8-428 56878
Optional Vendor Code 04795, 15653, 2N935, 56878,
C5543, F0224, FAWT4
used on 020A
57 180A MS24665-151 .. PIN-COTTER V96906 001
Optional Vendor Code 10630, 65029, 73145, 84114,
8K160
used on 020A
57 190A NSA5031-3-3 . BOLT VF6198 004
Optional Vendor Code 04795, 2N935, C4293, C5543,
F6167, F7411, FAWT4, T0802
used on 001A, 001B, 001C
57 200A NAS1149C0332R . WASHER V80205 006
Optional Vendor Code 10630, 58009, 65029, 8K160
used on 001A, 001B, 001C
57 210A NSA5031-4D11 . BOLT VF6198 007
Optional Vendor Code 04795, 2N935, C4293, C5543,
F7411, FAWT4, K8753, T0802
used on 001A, 001B, 001C
57 220A NAS1149C0432R . WASHER V80205 007
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 001A, 001B, 001C
- ITEM NOT ILLUSTRATED

Page 10057-2
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@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
57 230A NAS1149C0463R . WASHER V80205 007
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 001A, 001B, 001C
57 240A NSA5059E4 . NUT VF6198 007
OPT TO 73783CM8-428 56878
Optional Vendor Code 04795, 15653, 2N935, 56878,
C5543, F0224, FAWT4
used on 001A, 001B, 001C
57 250A MS24665-151 . PIN-COTTER V96906 007
Optional Vendor Code 10630, 65029, 73145, 84114,
8K160
used on 001A, 001B, 001C
57 260A D5237159420000 . ROD-CONTROL VFAPE3 002
OPT TO B322104-002 F0222
OPT TO R24364 B1395
used on 001A, 001B, 001C
57 270A D5237243700000 . BELLCRANK ASSY VFAPE3 001
used on 001A, 001B, 001C
57 280A D5237103220600 .. SHAFT-BEAM 3 VFAPE3 001
used on 270A
57 290A D5237243500000 .. LEVER ASSY-LINK VFAPE3 001
used on 270A
57 300A D5237243520000 ... LEVER-LINK VFAPE3 001
used on 290A
57 310A MS14102-4K ... BEARING V96906 001
Optional Vendor Code 15860, S0352, SHS69
used on 290A
57 320A D5237243600200 .. LEVER ASSY-LINK VFAPE3 001
used on 270A
57 330A D5237243620200 ... LEVER-LINK VFAPE3 001
used on 320A
57 340A MS14102-4K ... BEARING V96906 002
Optional Vendor Code 15860, S0352, SHS69
used on 320A
57 350A AN386-2-8A . PIN-TAPER V88044 004
Optional Vendor Code 0H380, 60360
used on 001A, 001B, 001C
57 360A D5237180220000 . SLEEVE VFAPE3 004
used on 001A, 001B, 001C
57 370A NAS1291C3M . NUT V80205 004
OPT TO H42-3 15653
- ITEM NOT ILLUSTRATED

Page 10057-3
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COMPONENT MAINTENANCE MANUAL
D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
Optional Vendor Code 15653, 27238, 52828, F0224
used on 001A, 001B, 001C
57 380A NAS1149C0632R . WASHER V80205 002
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 001A, 001B, 001C
57 390A D5237332220000 . ROD-FIXED VFAPE3 001
used on 001A, 001B, 001C
57 400A NAS1303-11D . BOLT V80205 002
NAS6603D11 80205
Optional Vendor Code 0RFT4, 0ZC92, 1ER65, 8Z507,
F7411, FAWT4, K8753
used on 001A, 001B, 001C
57 410A NSA5059E3 . NUT VF6198 002
OPT TO 73783CM8-328 56878
Optional Vendor Code 04795, 15653, 2N935, C5543,
F0224, FAWT4
used on 001A, 001B, 001C
57 420A MS24665-88 . PIN-COTTER V96906 002
Optional Vendor Code 10630, 58009, 65029, 73145,
84114, 8K160
used on 001A, 001B, 001C
57 430A D5237151620000 . BUSHING VFAPE3 002
used on 001A, 001B, 001C
57 440A D5237156420000 . WASHER VFAPE3 002
used on 001A, 001B, 001C
57 450A D5237157120200 . PIN-DRIFT VFAPE3 002
used on 001A, 001B, 001C
57 460A D5237243800000 . BELLCRANK ASSY VFAPE3 001
used on 001A, 001B, 001C
57 470A D5237103220200 .. SHAFT-BEAM 3 VFAPE3 001
used on 460A
57 480A D5237331200000 .. LEVER ASSY-LINK VFAPE3 001
used on 460A
57 490A D5237331220000 ... LEVER-LINK VFAPE3 001
used on 480A
57 500A MS14102-4K ... BEARING V96906 001
Optional Vendor Code 15860, S0352, SHS69
used on 480A
57 510A D5237331300000 .. LEVER ASSY-LINK VFAPE3 001
used on 460A
- ITEM NOT ILLUSTRATED

Page 10057-4
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COMPONENT MAINTENANCE MANUAL
D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
57 520A D5237331320000 ... LEVER-LINK VFAPE3 001
used on 510A
57 530A MS14102-4K ... BEARING V96906 002
Optional Vendor Code 15860, S0352, SHS69
used on 510A
57 540A D5237243920000 . ROD VFAPE3 001
OPT TO R26230 B1395
used on 001A, 001B, 001C
57 550A D5237114920200 . BUSHING-DRIFT PIN VFAPE3 004
used on 001A, 001B, 001C
57 560A MS15001-3 . FITTING-LUBRICATION V96906 002
AS15001-3P 81343
AS15001-3U 81343
Optional Vendor Code 0FKM1, 13899, 52930, 59736
used on 001A, 001B, 001C
- ITEM NOT ILLUSTRATED

Page 10057-5
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COMPONENT MAINTENANCE MANUAL
D5237236000000

A
100 40
90 50
110

210 130
220 190
120

60 30 10
160 70
80 20
170
230

140
150 30
215
430 220
180 200 450

210 40
410 460 50
420 260
440
270 360
400
280 370 380
380 460
60
70
80 60
70
250 80

240
350
390
270 320
290 330
300
340
310
A
F_PL_523219_58_0_01_01

ROD INSTL
Figure 58 / FIGURE-52-32-19-950-858-01

Page 10058-0
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COMPONENT MAINTENANCE MANUAL
D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
58 - 001A D5237242000065 ROD INSTL VFAPE3 RF
used on 010A (523219570)
SEE 52-32-19-570 FOR NHA
58 - 001B D5237242000265 ROD INSTL VFAPE3 RF
used on 010B (523219570)
SEE 52-32-19-570 FOR NHA
58 010A D5237180300200 . ROD ASSY-CONNECTING VFAPE3 001
used on 001A, 001B
58 020A D5237180320200 .. ROD-CONNECTING VFAPE3 001
used on 010A
58 030A MS14102-4K .. BEARING V96906 002
Optional Vendor Code 15860, S0352, SHS69
used on 010A
58 040A NSA5031-4D11 . BOLT VF6198 002
Optional Vendor Code 04795, 2N935, C4293, C5543,
F7411, FAWT4, K8753, T0802
used on 001A, 001B
58 050A NAS1149C0432R . WASHER V80205 002
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 001A, 001B
58 060A NAS1149C0463R . WASHER V80205 003
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 001A, 001B
58 070A NSA5059E4 . NUT VF6198 003
OPT TO 73783CM8-428 56878
Optional Vendor Code 04795, 15653, 2N935, 56878,
C5543, F0224, FAWT4
used on 001A, 001B
58 080A MS24665-151 . PIN-COTTER V96906 003
Optional Vendor Code 10630, 65029, 73145, 84114,
8K160
used on 001A, 001B
58 090A D5237186620000 . LEVER-SERRATED VFAPE3 001
used on 001A, 001B
58 100A A5227148120200 . SCREW VFAPE3 001
used on 001A, 001B
58 110A NSA5355-4CA . WASHER-LOCK VF6198 001
Optional Vendor Code 04795, 2N935, 58009, C5543,
F2094, F7395, F7756
- ITEM NOT ILLUSTRATED

Page 10058-1
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COMPONENT MAINTENANCE MANUAL
D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
used on 001A, 001B
58 120A D5237186400200 . SHAFT ASSY-SEQUENCE VFAPE3 001
used on 001A
58 120B D5237186400800 . SHAFT ASSY-SEQUENCE VFAPE3 001
used on 001B
58 130A D5237186520200 .. SHAFT-SEQUENCE VFAPE3 001
used on 120A, 120B
58 140A D5237186820000 .. LEVER-LINK VFAPE3 001
used on 120A, 120B
58 150A D5237153320000 .. BUSHING VFAPE3 001
used on 120A, 120B
58 160A D5237186700000 .. LEVER ASSY-SERRATED VFAPE3 001
used on 120A
58 160B D5237186700400 .. LEVER ASSY-SERRATED VFAPE3 001
used on 120A, 120B
58 170A D5237186720000 ... LEVER-SERRATED VFAPE3 001
used on 160A
58 170B D5237186720400 ... LEVER-SERRATED VFAPE3 001
used on 160B
58 180A MS14102-4K ... BEARING V96906 001
Optional Vendor Code 15860, S0352, SHS69
used on 160A, 160B
58 190A D5237151220800 .. CAM-LOCKING VFAPE3 001
used on 120A, 120B
58 200A DAN15-6-18 . PIN-RIVET VD8518 002
OPT TO HL20PB6-18 73197
Optional Vendor Code 04795, 2N935, C4293, C5543,
K5673
used on 001A, 001B
58 210A NAS1149C0332R . WASHER V80205 003
Optional Vendor Code 10630, 58009, 65029, 8K160
used on 001A, 001B
58 215A NAS1149C0332R . WASHER V80205 001
Optional Vendor Code 10630, 58009, 65029, 8K160
used on 001A
58 215B NAS1149C0363R . WASHER V80205 001
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 001B
58 220A NAS1291C3M . NUT V80205 003
OPT TO H42-3 15653
- ITEM NOT ILLUSTRATED

Page 10058-2
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COMPONENT MAINTENANCE MANUAL
D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
Optional Vendor Code 15653, 27238, 52828, F0224
used on 001A, 001B
58 230A DAN15-6-16 . PIN-RIVET VD8518 001
OPT TO HL20PB6-16 92215
Optional Vendor Code 04795, 2N935, C4293, C5543,
K5673
used on 001A
58 230B NSA5031-3-17 . BOLT VF6198 001
Optional Vendor Code 04795, 2N935, C4293, C5543,
F6167, F7411, FAWT4, K5673, K8753, T0802
used on 001B
58 240A D5237330600200 . LINK ASSY VFAPE3 001
used on 001A, 001B
58 250A D5237152820000 .. ROD VFAPE3 001
used on 240A
58 260A NAS509L3C .. NUT V80205 001
Optional Vendor Code 60119, 92595, F2094, FAWT4
used on 240A
58 270A SP108D .. WASHER-TAB VK4955 002
Optional Vendor Code 04795, 2N935, C5543, K4975
used on 240A
58 280A D5237153120200 .. FORK VFAPE3 001
used on 240A
58 290A NAS509-3C .. NUT V80205 001
Optional Vendor Code 01673, 04795, 06329, 2N935,
60996, 8K160, 92595, C5543
used on 240A
58 300A D5237152620200 .. FORK VFAPE3 001
used on 240A
58 310A NSA5031-3D7 .. BOLT VF6198 001
Optional Vendor Code 04795, 2N935, C4293, C5543,
F6167, F7411, FAWT4, K5673, K8753, T0802
used on 240A
58 320A NAS1149C0332R .. WASHER V80205 001
Optional Vendor Code 10630, 58009, 65029, 8K160
used on 240A
58 330A NSA5059E3 .. NUT VF6198 001
OPT TO 73783CM8-328 56878
Optional Vendor Code 04795, 15653, 2N935, C5543,
F0224, FAWT4
used on 240A
- ITEM NOT ILLUSTRATED

Page 10058-3
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@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
58 340A MS24665-88 .. PIN-COTTER V96906 001
Optional Vendor Code 10630, 58009, 65029, 73145,
84114, 8K160
used on 240A
58 350A D5237153420200 .. SLEEVE VFAPE3 001
used on 240A
58 360A D5237336800200 .. LEVER ASSY VFAPE3 001
used on 240A
58 370A D5237330720200 ... LEVER VFAPE3 001
used on 360A
58 380A D5237153720000 ... BUSHING-SHOULDERED VFAPE3 002
used on 360A
58 390A D5237153320000 ... BUSHING VFAPE3 001
used on 360A
58 400A NSA5031-3D7 . BOLT VF6198 001
Optional Vendor Code 04795, 2N935, C4293, C5543,
F6167, F7411, FAWT4, K5673, K8753, T0802
used on 001A, 001B
58 410A NSA5059E3 . NUT VF6198 001
OPT TO 73783CM8-328 56878
Optional Vendor Code 04795, 15653, 2N935, C5543,
F0224, FAWT4
used on 001A, 001B
58 420A MS24665-88 . PIN-COTTER V96906 001
Optional Vendor Code 10630, 58009, 65029, 73145,
84114, 8K160
used on 001A, 001B
58 430A D5237153420200 . SLEEVE VFAPE3 001
used on 001A, 001B
58 440A D5237111920200 . SUPPORT-FITTING VFAPE3 001
used on 001A, 001B
58 450A DAN5-5-5 . PIN-RIVET VD8518 002
OPT TO ABS0250A5-5 FAPE3
OPT TO F0N2-1196-5-5 56878
OPT TO HL10VDF5-5 92215
Optional Vendor Code 04795, 06725, 17446, 2N935,
56878, 73197, C4293, C5543, K5673, U6300
used on 001A, 001B
58 460A NSA5075-5 . COLLAR VF6198 002
OPT TO DAN11-5 D8518
OPT TO F0N2-1181-5 H1822
OPT TO HL70AA5 92215
- ITEM NOT ILLUSTRATED

Page 10058-4
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COMPONENT MAINTENANCE MANUAL
D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
Optional Vendor Code 04795, 2N935, 56878, 5M902,
73197, 80539, C5543, U6300
used on 001A, 001B
- ITEM NOT ILLUSTRATED

Page 10058-5
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D5237236000000

A
100 40
90 50
110

130
470 190
120

60 30 10
160 70
80 20
230 170

140
150 30
215
430 225 450
180 200

213 40
410 460 50
420
260 440
270 360
400
280 370 380
380 460
60
70
80 60
70
250 80

240
350
390
270
290 320
300 330
310
340 A
F_PL_523219_58_A_01_00

ROD INSTL
Figure 58A / FIGURE-52-32-19-950-858-A01

Page 10058A-0
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D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
58A - 001C D5237242000465 ROD INSTL VFAPE3 RF
used on 010C (523219570)
SEE 52-32-19-570 FOR NHA
58A 010A D5237180300200 . ROD ASSY-CONNECTING VFAPE3 001
used on 001C
58A 020A D5237180320200 .. ROD-CONNECTING VFAPE3 001
used on 010A
58A 030A MS14102-4K .. BEARING V96906 002
Optional Vendor Code 15860, S0352, SHS69
used on 010A
58A 040A NSA5031-4D11 . BOLT VF6198 002
Optional Vendor Code 04795, 2N935, C4293, C5543,
F7411, FAWT4, K8753, T0802
used on 001C
58A 050A NAS1149C0432R . WASHER V80205 002
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 001C
58A 060A NAS1149C0463R . WASHER V80205 003
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 001C
58A 070A NSA5059E4 . NUT VF6198 003
OPT TO 73783CM8-428 56878
Optional Vendor Code 04795, 15653, 2N935, 56878,
C5543, F0224, FAWT4
used on 001C
58A 080A MS24665-151 . PIN-COTTER V96906 003
Optional Vendor Code 10630, 65029, 73145, 84114,
8K160
used on 001C
58A 090A D5237186620000 . LEVER-SERRATED VFAPE3 001
used on 001C
58A 100A A5227148120200 . SCREW VFAPE3 001
used on 001C
58A 110A NSA5355-4CA . WASHER-LOCK VF6198 001
Optional Vendor Code 04795, 2N935, 58009, C5543,
F2094, F7395, F7756
used on 001C
58A 120C D5237186401400 . SHAFT ASSY-SEQUENCE VFAPE3 001
used on 001C
- ITEM NOT ILLUSTRATED

Page 10058A-1
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COMPONENT MAINTENANCE MANUAL
D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
58A 130A D5237186520200 .. SHAFT-SEQUENCE VFAPE3 001
used on 120C
58A 140A D5237186820000 .. LEVER-LINK VFAPE3 001
used on 120C
58A 150A D5237153320000 .. BUSHING VFAPE3 001
used on 120C
58A 160B D5237186700400 .. LEVER ASSY-SERRATED VFAPE3 001
used on 120C
58A 170B D5237186720400 ... LEVER-SERRATED VFAPE3 001
used on 160B
58A 180A MS14102-4K ... BEARING V96906 001
Optional Vendor Code 15860, S0352, SHS69
used on 160B
58A 190B D5237152920000 .. CAM-LOCKING VFAPE3 001
used on 120C
58A 200A DAN15-6-18 . PIN-RIVET VD8518 002
OPT TO HL20PB6-18 73197
Optional Vendor Code 04795, 2N935, C4293, C5543,
K5673
used on 001C
58A 213A NAS1149C0332R . WASHER V80205 001
Optional Vendor Code 10630, 58009, 65029, 8K160
used on 001C
58A 215B NAS1149C0363R . WASHER V80205 001
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 001C
58A 225A NAS1291C3M . NUT V80205 001
OPT TO H42-3 15653
Optional Vendor Code 15653, 27238, 52828, F0224
used on 001C
58A 230B NSA5031-3-17 . BOLT VF6198 001
Optional Vendor Code 04795, 2N935, C4293, C5543,
F6167, F7411, FAWT4, K5673, K8753, T0802
used on 001C
58A 240A D5237330600200 . LINK ASSY VFAPE3 001
used on 001C
58A 250A D5237152820000 .. ROD VFAPE3 001
used on 240A
58A 260A NAS509L3C .. NUT V80205 001
Optional Vendor Code 60119, 92595, F2094, FAWT4
used on 240A
- ITEM NOT ILLUSTRATED

Page 10058A-2
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D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
58A 270A SP108D .. WASHER-TAB VK4955 002
Optional Vendor Code 04795, 2N935, C5543, K4975
used on 240A
58A 280A D5237153120200 .. FORK VFAPE3 001
used on 240A
58A 290A NAS509-3C .. NUT V80205 001
Optional Vendor Code 01673, 04795, 06329, 2N935,
60996, 8K160, 92595, C5543
used on 240A
58A 300A D5237152620200 .. FORK VFAPE3 001
used on 240A
58A 310A NSA5031-3D7 .. BOLT VF6198 001
Optional Vendor Code 04795, 2N935, C4293, C5543,
F6167, F7411, FAWT4, K5673, K8753, T0802
used on 240A
58A 320A NAS1149C0332R .. WASHER V80205 001
Optional Vendor Code 10630, 58009, 65029, 8K160
used on 240A
58A 330A NSA5059E3 .. NUT VF6198 001
OPT TO 73783CM8-328 56878
Optional Vendor Code 04795, 15653, 2N935, C5543,
F0224, FAWT4
used on 240A
58A 340A MS24665-88 .. PIN-COTTER V96906 001
Optional Vendor Code 10630, 58009, 65029, 73145,
84114, 8K160
used on 240A
58A 350A D5237153420200 .. SLEEVE VFAPE3 001
used on 240A
58A 360A D5237336800200 .. LEVER ASSY VFAPE3 001
used on 240A
58A 370A D5237330720200 ... LEVER VFAPE3 001
used on 360A
58A 380A D5237153720000 ... BUSHING-SHOULDERED VFAPE3 002
used on 360A
58A 390A D5237153320000 ... BUSHING VFAPE3 001
used on 360A
58A 400A NSA5031-3D7 . BOLT VF6198 001
Optional Vendor Code 04795, 2N935, C4293, C5543,
F6167, F7411, FAWT4, K5673, K8753, T0802
used on 001C
- ITEM NOT ILLUSTRATED

Page 10058A-3
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COMPONENT MAINTENANCE MANUAL
D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
58A 410A NSA5059E3 . NUT VF6198 001
OPT TO 73783CM8-328 56878
Optional Vendor Code 04795, 15653, 2N935, C5543,
F0224, FAWT4
used on 001C
58A 420A MS24665-88 . PIN-COTTER V96906 001
Optional Vendor Code 10630, 58009, 65029, 73145,
84114, 8K160
used on 001C
58A 430A D5237153420200 . SLEEVE VFAPE3 001
used on 001C
58A 440A D5237111920200 . SUPPORT-FITTING VFAPE3 001
used on 001C
58A 450A DAN5-5-5 . PIN-RIVET VD8518 002
OPT TO ABS0250A5-5 FAPE3
OPT TO F0N2-1196-5-5 56878
OPT TO HL10VDF5-5 92215
Optional Vendor Code 04795, 06725, 17446, 2N935,
56878, 73197, C4293, C5543, K5673, U6300
used on 001C
58A 460A NSA5075-5 . COLLAR VF6198 002
OPT TO DAN11-5 D8518
OPT TO F0N2-1181-5 H1822
OPT TO HL70AA5 92215
Optional Vendor Code 04795, 2N935, 56878, 5M902,
73197, 80539, C5543, U6300
used on 001C
58A 470A NAS1726C3PE . NUT V80205 002
Optional Vendor Code 15653, 27238, 66776, F0224
used on 001C
- ITEM NOT ILLUSTRATED

Page 10058A-4
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D5237236000000

180

160 190

170
110
220
190 230 100
140
60
120
130
120

150
140 50
250 200 60
240
70
70 80 130
210 90
220
70 50
80
260 90

30
40 20
10

F_PL_523219_60_0_01_01

LATCHING MECHANISM ASSY


Figure 60 / FIGURE-52-32-19-950-860-01

Page 10060-0
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COMPONENT MAINTENANCE MANUAL
D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
60 - 001A D5237149000000 LATCHING MECHANISM ASSY VFAPE3 RF
used on 020A (523219500)
SEE 52-32-19-500 FOR NHA
60 010A D5237143500000 . HOOK ASSY-LATCHING VFAPE3 001
used on 001A
60 020A D5237143620000 .. HOOK-LATCHING VFAPE3 001
used on 010A
60 030A AS15001-1P .. FITTING-LUBRICATION V81343 001
Optional Vendor Code 04795, 06329, 2N935, 60996,
8K160, C5543
used on 010A
60 040A D5237143820000 .. BUSHING-SHOULDERED VFAPE3 001
used on 010A
60 050A D5237143920000 .. BUSHING-SHOULDERED VFAPE3 002
used on 010A
60 060A D5237140320200 . SLEEVE VFAPE3 002
used on 001A
60 070A MS24665-153 . PIN-COTTER V96906 003
Optional Vendor Code 04795, 06329, 2N935, 60996,
84114, 8K160, C5543
used on 001A
60 080A NSA5059C5 . NUT VF6198 002
OPT TO TE9925-5 72962
OPT TO THCR55 F0224
Optional Vendor Code 04795, 15653, 2N935, 56878,
A3856, C5543, F0224, FAWT4
used on 001A
60 090A NAS1149C0532R . WASHER V80205 002
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 001A
60 100A D5237140420200 . BOLT VFAPE3 001
used on 001A
60 110A D5237140420000 . BOLT VFAPE3 001
used on 001A
60 120A NAS1149C0732R . WASHER V80205 002
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 001A
60 130A D5237140920400 . BUSHING-SHOULDERED VFAPE3 002
used on 001A
- ITEM NOT ILLUSTRATED

Page 10060-1
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COMPONENT MAINTENANCE MANUAL
D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
60 140A D5237140920200 . BUSHING-SHOULDERED VFAPE3 002
used on 001A
60 150A D5237185320000 . LINK-CONNECTING VFAPE3 001
used on 001A
60 160A D5237185600000 . BELLCRANK ASSY VFAPE3 001
used on 001A
60 170A D5237185520000 .. BELLCRANK VFAPE3 001
used on 160A
60 180A D5237142320200 .. BUSHING VFAPE3 001
used on 160A
60 190A D5237143920000 .. BUSHING-SHOULDERED VFAPE3 002
used on 160A
60 200A AS15001-1P .. FITTING-LUBRICATION V81343 001
Optional Vendor Code 04795, 06329, 2N935, 60996,
8K160, C5543
used on 160A
60 210A NSA5059C4 . NUT VF6198 001
OPT TO TE9925-4 72962
OPT TO THCR54 F0224
Optional Vendor Code 04795, 15653, 2N935, 56878,
A3856, C5543, F0224, FAWT4
used on 001A
60 220A NAS1149C0432R . WASHER V80205 002
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 001A
60 230A NSA5031-4D16 . BOLT VF6198 001
Optional Vendor Code 04795, 2N935, C4293, C5543,
F7411, FAWT4, K8753, T0802
used on 001A
60 240A D5237141420000 . BUSHING VFAPE3 001
used on 001A
60 250A D5237141320400 . BUSHING VFAPE3 001
used on 001A
60 260A D5237180120000 . ROD-CONNECTING VFAPE3 001
OPT TO B322104-013 F0222
OPT TO R24225 B1395
used on 001A
- ITEM NOT ILLUSTRATED

Page 10060-2
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COMPONENT MAINTENANCE MANUAL
D5237236000000

180

160 190

170
220
190 230
130 70
80
60 90
140 70
80
90
150
130 50
250 200 60
120 120
240
70 140
210
220 110 50

260
100

30
40 20
10

F_PL_523219_61_0_01_00

LATCHING MECHANISM ASSY


Figure 61 / FIGURE-52-32-19-950-861-01

Page 10061-0
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COMPONENT MAINTENANCE MANUAL
D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
61 - 001A D5237149000200 LATCHING MECHANISM ASSY VFAPE3 RF
used on 030A (523219500)
SEE 52-32-19-500 FOR NHA
61 010A D5237143500000 . HOOK ASSY-LATCHING VFAPE3 001
used on 001A
61 020A D5237143620000 .. HOOK-LATCHING VFAPE3 001
used on 010A
61 030A AS15001-1P .. FITTING-LUBRICATION V81343 001
Optional Vendor Code 04795, 06329, 2N935, 60996,
8K160, C5543
used on 010A
61 040A D5237143820000 .. BUSHING-SHOULDERED VFAPE3 001
used on 010A
61 050A D5237143920000 .. BUSHING-SHOULDERED VFAPE3 002
used on 010A
61 060A D5237140320200 . SLEEVE VFAPE3 002
used on 001A
61 070A MS24665-153 . PIN-COTTER V96906 003
Optional Vendor Code 04795, 06329, 2N935, 60996,
84114, 8K160, C5543
used on 001A
61 080A NSA5059C5 . NUT VF6198 002
OPT TO TE9925-5 72962
OPT TO THCR55 F0224
Optional Vendor Code 04795, 15653, 2N935, 56878,
A3856, C5543, F0224, FAWT4
used on 001A
61 090A NAS1149C0532R . WASHER V80205 002
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 001A
61 100A D5237140420200 . BOLT VFAPE3 001
used on 001A
61 110A D5237140420000 . BOLT VFAPE3 001
used on 001A
61 120A NAS1149C0732R . WASHER V80205 002
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 001A
61 130A D5237140920400 . BUSHING-SHOULDERED VFAPE3 002
used on 001A
- ITEM NOT ILLUSTRATED

Page 10061-1
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COMPONENT MAINTENANCE MANUAL
D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
61 140A D5237140920200 . BUSHING-SHOULDERED VFAPE3 002
used on 001A
61 150A D5237185320000 . LINK-CONNECTING VFAPE3 001
used on 001A
61 160A D5237185600000 . BELLCRANK ASSY VFAPE3 001
used on 001A
61 170A D5237185520000 .. BELLCRANK VFAPE3 001
used on 160A
61 180A D5237142320200 .. BUSHING VFAPE3 001
used on 160A
61 190A D5237143920000 .. BUSHING-SHOULDERED VFAPE3 002
used on 160A
61 200A AS15001-1P .. FITTING-LUBRICATION V81343 001
Optional Vendor Code 04795, 06329, 2N935, 60996,
8K160, C5543
used on 160A
61 210A NSA5059C4 . NUT VF6198 001
OPT TO TE9925-4 72962
OPT TO THCR54 F0224
Optional Vendor Code 04795, 15653, 2N935, 56878,
A3856, C5543, F0224, FAWT4
used on 001A
61 220A NAS1149C0432R . WASHER V80205 002
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 001A
61 230A NSA5031-4D16 . BOLT VF6198 001
Optional Vendor Code 04795, 2N935, C4293, C5543,
F7411, FAWT4, K8753, T0802
used on 001A
61 240A D5237141420000 . BUSHING VFAPE3 001
used on 001A
61 250A D5237141320400 . BUSHING VFAPE3 001
used on 001A
61 260A D5237180120000 . ROD-CONNECTING VFAPE3 001
OPT TO B322104-013 F0222
OPT TO R24225 B1395
used on 001A
- ITEM NOT ILLUSTRATED

Page 10061-2
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COMPONENT MAINTENANCE MANUAL
D5237236000000

10
A

A
220

160
60
190 70
170 180
120
130
100

70
110 80
90
200
190 70
40
150 170 200 80
40 90
140 160
180

120
70 130
80
90
210

B 120
130
70
80
90
20

30
40
50

F_PL_523219_63_0_01_00

MECHANISM-VENT DOOR
Figure 63 / FIGURE-52-32-19-950-863-01

Page 10063-0
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COMPONENT MAINTENANCE MANUAL
D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
63 - 001A D5237242000062 MECHANISM-VENT DOOR VFAPE3 RF
used on 030A (523219420)
SEE 52-32-19-420 FOR NHA
63 010A D5237166120200 . COVER VFAPE3 001
used on 001A
63 020A NAS1100E3-8 . SCREW V80205 004
Optional Vendor Code 0RFT4, 0ZC92, 1ER65, 62384,
8Z507, F7411, FAWT4, K8753, U6683
used on 001A
63 030A NAS1149C0332R . WASHER V80205 004
Optional Vendor Code 10630, 58009, 65029, 8K160
used on 001A
63 040A NAS1291C3M . NUT V80205 006
OPT TO H42-3 15653
Optional Vendor Code 15653, 27238, 52828, F0224
used on 001A
63 050A D2587115820000 . SPACER VFAPE3 004
used on 001A
63 060A NSA5031-4D16 . BOLT VF6198 001
Optional Vendor Code 04795, 2N935, C4293, C5543,
F7411, FAWT4, K8753, T0802
used on 001A
63 070A NAS1149C0463R . WASHER V80205 005
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 001A
63 080A NSA5059E4 . NUT VF6198 004
OPT TO 73783CM8-428 56878
Optional Vendor Code 04795, 15653, 2N935, 56878,
C5543, F0224, FAWT4
used on 001A
63 090A MS24665-151 . PIN-COTTER V96906 004
Optional Vendor Code 10630, 65029, 73145, 84114,
8K160
used on 001A
63 100A D5237141420000 . BUSHING VFAPE3 001
used on 001A
63 110A D5237333120000 . ROD-ADJUSTABLE VFAPE3 001
used on 001A
63 120A NSA5031-4D11 . BOLT VF6198 003
Optional Vendor Code 04795, 2N935, C4293, C5543,
F7411, FAWT4, K8753, T0802
- ITEM NOT ILLUSTRATED

Page 10063-1
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COMPONENT MAINTENANCE MANUAL
D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
used on 001A
63 130A NAS1149C0432R . WASHER V80205 003
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 001A
63 140A D5237334000200 . BELLCRANK ASSY VFAPE3 001
used on 001A
63 150A D5237103220600 .. SHAFT-BEAM 3 VFAPE3 001
used on 140A
63 160A D5237331200000 .. LEVER ASSY-LINK VFAPE3 002
used on 140A
63 170A D5237331220000 ... LEVER-LINK VFAPE3 001
used on 160A
63 180A MS14102-4K ... BEARING V96906 001
Optional Vendor Code 15860, S0352, SHS69
used on 160A
63 190A AN386-2-8A . PIN-TAPER V88044 002
Optional Vendor Code 0H380, 60360
used on 001A
63 200A D5237180220000 . SLEEVE VFAPE3 002
used on 001A
63 210A D5237333020000 . ROD-FIXED VFAPE3 001
used on 001A
63 220A D5237242000066 . DOOR INSTL-VENT VFAPE3 001
used on 001A
SEE 52-32-19-660 FOR DET
- ITEM NOT ILLUSTRATED

Page 10063-2
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D5237236000000

B
220
160
A
190 170 180
60
120 70
130 100

70
80
110 90
70
200 80
190 90
140 150 40
170 200 40
160
180
120
130

70 210
80
90 70
80
120 90
130

35 20
40 35
35 50 A
40

10
50
35 20
40 20 35
35

35
40 50

50

20
35

B
F_PL_523219_63_A_01_00

MECHANISM-VENT DOOR
Figure 63A / FIGURE-52-32-19-950-863-A01

Page 10063A-0
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COMPONENT MAINTENANCE MANUAL
D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
63A - 001B D5237242000262 MECHANISM-VENT DOOR VFAPE3 RF
used on 030B (523219420)
SEE 52-32-19-420 FOR NHA
63A - 001C D5237242000462 MECHANISM-VENT DOOR VFAPE3 RF
used on 030C (523219420)
SEE 52-32-19-420 FOR NHA
63A 010A D5237166120200 . COVER VFAPE3 001
used on 001B, 001C
63A 020B NAS1100E3-10 . SCREW V80205 004
Optional Vendor Code 0RFT4, 0ZC92, 1ER65, 62384,
8Z507, F7411, FAWT4, K8753, U6683
used on 001B, 001C
63A 035A NAS1149C0332R . WASHER V80205 008
Optional Vendor Code 10630, 58009, 65029, 8K160
used on 001B, 001C
63A 040A NAS1291C3M . NUT V80205 006
OPT TO H42-3 15653
Optional Vendor Code 15653, 27238, 52828, F0224
used on 001B, 001C
63A 050B D2587115820400 . SPACER VFAPE3 004
used on 001B, 001C
63A 050C D2557188620400 . SPACER VFAPE3 004
used on 001B, 001C
63A 060A NSA5031-4D16 . BOLT VF6198 001
Optional Vendor Code 04795, 2N935, C4293, C5543,
F7411, FAWT4, K8753, T0802
used on 001B, 001C
63A 070A NAS1149C0463R . WASHER V80205 005
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 001B, 001C
63A 080A NSA5059E4 . NUT VF6198 004
OPT TO 73783CM8-428 56878
Optional Vendor Code 04795, 15653, 2N935, 56878,
C5543, F0224, FAWT4
used on 001B, 001C
63A 090A MS24665-151 . PIN-COTTER V96906 004
Optional Vendor Code 10630, 65029, 73145, 84114,
8K160
used on 001B, 001C
- ITEM NOT ILLUSTRATED

Page 10063A-1
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COMPONENT MAINTENANCE MANUAL
D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
63A 100A D5237141420000 . BUSHING VFAPE3 001
used on 001B, 001C
63A 110A D5237333120000 . ROD-ADJUSTABLE VFAPE3 001
used on 001B, 001C
63A 120A NSA5031-4D11 . BOLT VF6198 003
Optional Vendor Code 04795, 2N935, C4293, C5543,
F7411, FAWT4, K8753, T0802
used on 001B, 001C
63A 130A NAS1149C0432R . WASHER V80205 003
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 001B, 001C
63A 140A D5237334000200 . BELLCRANK ASSY VFAPE3 001
used on 001B, 001C
63A 150A D5237103220600 .. SHAFT-BEAM 3 VFAPE3 001
used on 140A
63A 160A D5237331200000 .. LEVER ASSY-LINK VFAPE3 002
used on 140A
63A 170A D5237331220000 ... LEVER-LINK VFAPE3 001
used on 160A
63A 180A MS14102-4K ... BEARING V96906 001
Optional Vendor Code 15860, S0352, SHS69
used on 160A
63A 190A AN386-2-8A . PIN-TAPER V88044 002
Optional Vendor Code 0H380, 60360
used on 001B, 001C
63A 200A D5237180220000 . SLEEVE VFAPE3 002
used on 001B, 001C
63A 210A D5237333020000 . ROD-FIXED VFAPE3 001
used on 001B, 001C
63A 220A D5237242000066 . DOOR INSTL-VENT VFAPE3 001
used on 001B, 001C
SEE 52-32-19-660 FOR DET
- ITEM NOT ILLUSTRATED

Page 10063A-2
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COMPONENT MAINTENANCE MANUAL
D5237236000000

A
310
20
270

320
300

290

110

130 100
120
40
340 50
350
90
380 40
280
80
290 70

60

90
140
80
150
30

390

40
280 240
330
350 350 260 230
360 360 160 250
370 370 30
410 170
420
220
400
350
410 190
10 420
390 180
40
280

200 220
340 40
210 350 50
F_PL_523219_66_0_01_00

DOOR INSTL-VENT
Figure 66 / FIGURE-52-32-19-950-866-01

Page 10066-0
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COMPONENT MAINTENANCE MANUAL
D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
66 - 001A D5237242000066 DOOR INSTL-VENT VFAPE3 RF
used on 220A (523219630)
SEE 52-32-19-630 FOR NHA
66 010A D5237335000000 . DOOR ASSY-VENT VFAPE3 001
used on 001A
66 020A D5237334920000 .. DOOR-VENT VFAPE3 001
used on 010A
66 030A D5237165220200 .. BOLT-SPRING VFAPE3 002
used on 010A
66 040A NAS1149C0463R .. WASHER V80205 010
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 010A
66 050A MS24665-86 .. PIN-COTTER V96906 002
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 010A
66 060A D5237334800000 .. ARM ASSY-ACTUATOR VFAPE3 001
used on 010A
66 070A D5237334720000 ... ARM-ACTUATOR VFAPE3 001
used on 060A
66 080A D5237165620200 ... BUSHING VFAPE3 002
used on 060A
66 090A D5237165320000 ... BUSHING-SHOULDERED VFAPE3 002
used on 060A
66 100A MS21209F1-20 ... INSERT V96906 001
Optional Vendor Code 04795, 06329, 60996, 8K160,
C4293, C5543, C5729, K6405
used on 060A
66 110A NAS428C3A7 ... BOLT V80205 001
OPT TO D5237164820000 FAPE3
Optional Vendor Code 04795, C5543, C5729
used on 060A
66 120A SP108D ... WASHER-TAB VK7766 001
Optional Vendor Code 04795, C5543, C5729, K4975
used on 060A
66 130A MS35650-304 ... NUT V96906 001
Optional Vendor Code 04795, 06329, 1V757, 57983,
69289, C5543, C5729
used on 060A
66 140A D5237334400000 .. BRACKET ASSY VFAPE3 001
used on 010A
- ITEM NOT ILLUSTRATED

Page 10066-1
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@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
66 150A D5237334320000 ... BRACKET VFAPE3 001
used on 140A
66 160A D5237164220000 ... BUSHING-SHOULDERED VFAPE3 001
used on 140A
66 170A D5237164320000 ... BUSHING VFAPE3 001
used on 140A
66 180A D5237334600000 .. ARM ASSY-ACTUATOR VFAPE3 001
used on 010A
66 190A D5237334720000 ... ARM-ACTUATOR VFAPE3 001
used on 180A
66 200A D5237165620200 ... BUSHING VFAPE3 001
used on 180A
66 210A D5237165420200 ... BUSHING-SHOULDERED VFAPE3 001
used on 180A
66 220A D5237165320000 ... BUSHING-SHOULDERED VFAPE3 002
used on 180A
66 230A MS21209F1-20 ... INSERT V96906 001
Optional Vendor Code 04795, 06329, 60996, 8K160,
C4293, C5543, C5729, K6405
used on 180A
66 240A NAS428C3A7 ... BOLT V80205 001
OPT TO D5237164820000 FAPE3
Optional Vendor Code 04795, C5543, C5729
used on 180A
66 250A SP108D ... WASHER-TAB VK7766 001
Optional Vendor Code 04795, C5543, C5729, K4975
used on 180A
66 260A MS35650-304 ... NUT V96906 001
Optional Vendor Code 04795, 06329, 1V757, 57983,
69289, C5543, C5729
used on 180A
66 270A NSA5030-4-26 .. SCREW VF5442 002
ASNA2001V4-26 F5442
Optional Vendor Code 04795, C5543, C5729, D1283,
F0188, F6167, F7411, K5673, K8753
used on 010A
66 280A NAS1291C4M .. NUT V80205 006
OPT TO 180003-5 60119
OPT TO PLH504M F0224
Optional Vendor Code 04795, C5543, C5729
used on 010A
- ITEM NOT ILLUSTRATED

Page 10066-2
52-32-19 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
66 290A NSA5030-4-27 .. SCREW VF5442 004
ASNA2001V4-27 F5442
Optional Vendor Code 04795, C5543, C5729, D1283,
F0188, F6167, F7411, K5673, K8753
used on 010A
66 300A D5237163820600 .. RETAINER VFAPE3 001
used on 010A
66 310A D5237163820700 .. RETAINER VFAPE3 001
used on 010A
66 320A D5237163920200 .. SEAL-PRESSURE RELIEF FLAP VFAPE3 001
used on 010A
66 330A D5237166620000 . SPRING VFAPE3 001
used on 001A
66 340A NSA5031-6D38 . BOLT VF5442 002
Optional Vendor Code 04795, C5543, D1283, F0188,
F6167, F7411, K5673, K8753
used on 001A
66 350A NAS1149C0632R . WASHER V80205 005
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 001A
66 - 351A NAS1149C0632R . WASHER V80205 AR
USE AS REQUIRED
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 001A
66 360A NSA5059E6 . NUT VF5442 002
OPT TO 73783CM8-624 56878
Optional Vendor Code 04795, 92215, C5543, C5729,
F0188
used on 001A
66 370A MS24665-300 . PIN-COTTER V96906 002
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 001A
66 380A D5237166320400 . SLEEVE VFAPE3 001
used on 001A
66 390A D5237166320200 . SLEEVE VFAPE3 002
used on 001A
66 400A D5237166620100 . SPRING VFAPE3 001
used on 001A
- ITEM NOT ILLUSTRATED

Page 10066-3
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COMPONENT MAINTENANCE MANUAL
D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
66 410A NAS1149C0616R . WASHER V80205 002
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 001A
66 - 411A NAS1149C0616R . WASHER V80205 AR
USE AS REQUIRED
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 001A
66 420A NAS1149C0663R . WASHER V80205 002
Optional Vendor Code 04795, 10630, 56563, 60996,
70347, 8K160, C5543, C5729
used on 001A
- ITEM NOT ILLUSTRATED

Page 10066-4
52-32-19 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237236000000

A
A

10
20

40

50

70 20
30

60

80

80

90

130
110
120

100

F_PL_523219_72_0_01_00

DRAINAGE INSTL-CARGO DOOR


Figure 72 / FIGURE-52-32-19-950-872-01

Page 10072-0
52-32-19 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
72 - 001A D5237236000064 DRAINAGE INSTL-CARGO DOOR VFAPE3 RF
used on 050A (523219010)
SEE 52-32-19-010 FOR NHA
72 010A NAS1100E08-12 . SCREW V80205 004
Optional Vendor Code F0188, F7411, K8753
used on 001A
72 020A NAS1149CN832R . WASHER V80205 008
OPT TO 7283A04-230 B0014
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 001A
72 030A NAS1291C08M . NUT V80205 004
OPT TO 180003-08 60119
OPT TO FN1014M832 56878
OPT TO H42L08 K6405
OPT TO PLH508M F0224
OPT TO RMLH3858-82 72962
OPT TO T99C832M 11815
OPT TO VN300D82 92215
Optional Vendor Code 04795, 06329, 60996, 8K160,
C5543, C5729, H2776
used on 001A
72 040A ABS0341-1-01 . RETAINER-VALVE VFAPE3 002
OPT TO 140N2021-1H 57336
Optional Vendor Code 04795, C5543, C5729
used on 001A
72 050A ABS0341-2-02 . VALVE VFAPE3 002
OPT TO 140N2022S1 57336
Optional Vendor Code 04795, C5543, C5729
used on 001A
72 060A D5237183020000 . TUBE VFAPE3 002
used on 001A
72 070A D5237183120000 . FLANGE VFAPE3 002
used on 001A
72 080A NSA935401-04 . TIE-CABLE VF5442 004
OPT TO 32015 F2693
OPT TO 32254 F2693
OPT TO PLT1-5I30 06383
OPT TO SST1-5I30 06383
OPT TO T30RHS D8527
used on 001A
- ITEM NOT ILLUSTRATED

Page 10072-1
52-32-19 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
72 090A D5237127020200 . HOSE VFAPE3 002
used on 001A
72 100A NAS6703-4 . BOLT V80205 001
Optional Vendor Code 04795, 06329, 32664, 60996,
8K160, C5543, C5729, K8753
used on 001A
72 110A NAS1149C0332R . WASHER V80205 002
Optional Vendor Code 04795, 5N982, 60996, 8K160,
C5543, C5729
used on 001A
72 120A NAS1291C3M . NUT V80205 001
OPT TO H42-3 15653
Optional Vendor Code 04795, 60119, C5543, C5729,
F0224
used on 001A
72 130A NSA935504-01 . MOUNT VF5442 001
OPT TO 00326110059 F0394
Optional Vendor Code 04795, 42C51, C5543, C5729
used on 001A
- ITEM NOT ILLUSTRATED

Page 10072-2
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COMPONENT MAINTENANCE MANUAL
D5237236000000

L A B
140
360
A K 100
170 130

110
B C E
H TO
D 210 F 90
120
J
H L
G C 10 20 380 D
440 D D 390
400

E 250
30 220 D
330 CE
K 130
160 230 D D 410
460
100 320 C
150

180
450 D

60
70 260 E

F G

290 260
J 300
100 270
470 80

370 100
430 H

110 280
320 G
350
260 F
130

F_PL_523219_78_0_01_00

EQUIPMENT-ELECTRICAL,CARGO DOOR
Figure 78 / FIGURE-52-32-19-950-878-01

Page 10078-0
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@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
78 - 001A D9209031202660 EQUIPMENT-ELECTRICAL,CARGO DOOR VFAPE3 RF
used on 060A (523219010)
SEE 52-32-19-010 FOR NHA
78 010A D9299141301000 . HARNESS-CABLE,4613VB VFAPE3 001
used on 001A
78 020A EN2997SE61624CN .. CONNECTOR-PLUG VI9005 001
OPT TO 85333ES1624PN08 F0225
OPT TO 9836SE16-24PN F1983
OPT TO E0442SE16-24PN F5442
OPT TO HTAMF05-16-24PN K0316
Optional Vendor Code 04795, C5543, C5729
used on 010A
78 030A E0115A12-16-3 .. ELBOW VF5442 001
OPT TO T9312-12 K0685
Optional Vendor Code 04795, C5543, C5729
used on 010A
78 - 040A E0616BB2000 .. PLUG-SEALING VF5442 010
OPT TO 8522-389A F0225
OPT TO NSA938153BB2000 F5442
OPT TO SB2034 F0225
Optional Vendor Code 04795, C5543, C5729
used on 010A
78 - 050A EN3155-018M2018 .. CONTACT VI9005 014
OPT TO 006-0044-20A F1983
OPT TO 050-0001-2018 14283
OPT TO 330-7587-000 F3132
OPT TO 8522-2349A F0225
OPT TO B6320 S5540
Optional Vendor Code 04795, C5543, C5729
used on 010A
78 060A DAN79-05 .. HOSE VFAPE3 AR
USE AS REQUIRED
Optional Vendor Code C4344, C5543
used on 010A
78 070A NSA935805-12 .. ELECTRICAL CONDUIT VF5442 AR
USE AS REQUIRED
OPT TO C10000-0-0-24 81482
OPT TO GC100-12 F0564
OPT TO SF001-00-00-12 F6101
Optional Vendor Code C5543
used on 010A
- ITEM NOT ILLUSTRATED

Page 10078-1
52-32-19 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
78 080A EN3155-016M2018 .. CONTACT VI9005 014
OPT TO 00110421002 F0394
OPT TO 123-0001-20 F1983
OPT TO NSA937910EA2000 F5442
OPT TO SB2029 F0225
Optional Vendor Code 04795, C5543, C5729, F0225,
F0394, F1983, F3132
used on 010A
78 - 085A NSA935401-03 .. TIE-CABLE VF5442 006
OPT TO 32012 F2693
OPT TO 32251 F2693
OPT TO PLT1M30 06383
OPT TO SST1M30 06383
OPT TO SST1M39 06383
OPT TO T18RHS D8527
Optional Vendor Code 04795, C0259, C5543, C5729,
D8527
used on 010A
78 090A NAS1096-2-29 . SCREW V80205 001
NAS1801-08-29 80205
Optional Vendor Code 04795, C5543, C5729, F0188,
K8753
used on 001A
78 100A NAS1149DN816K . WASHER V80205 008
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 001A
78 110A NSA5527-03-03 . SPACER VF5442 002
Optional Vendor Code 04795, C5543, C5729, F8982
used on 001A
78 120A NSA935808-01 . WASHER VF5442 001
OPT TO 3732-109 C7100
OPT TO 50012-1-31 F6101
OPT TO 715120001 F0355
Optional Vendor Code 04795, C5543, C5729, F0355
used on 001A
- ITEM NOT ILLUSTRATED

Page 10078-2
52-32-19 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
78 130A NAS1291C08M . NUT V80205 004
OPT TO 180003-08 60119
OPT TO FN1014M832 56878
OPT TO H42L08 K6405
OPT TO PLH508M F0224
OPT TO RMLH3858-82 72962
OPT TO T99C832M 11815
OPT TO VN300D82 92215
Optional Vendor Code 04795, 06329, 60996, 8K160,
C5543, C5729, H2776
used on 001A
78 140A NSA935807-12 . CLAMP VF5442 001
OPT TO 50011-12 F6101
Optional Vendor Code 04795, C5543, C5729, F0215,
F0355
used on 001A
78 150A NAS1096-2-14 . SCREW V80205 002
NAS1801-08-14 80205
Optional Vendor Code 04795, C5543, C5729, F0188,
K8753
used on 001A
78 160A NSA5527-03-01 . SPACER VF5442 002
Optional Vendor Code F8982
used on 001A
78 170A D9299141201600 . HARNESS-CABLE,4612VB VFAPE3 001
used on 001A
78 180A D9269000400200 .. BLOCK-TERMINAL VFAPE3 001
used on 170A
SEE 52-32-19-810 FOR DET
78 - 190A E0616BB2000 .. PLUG-SEALING VF5442 020
OPT TO 8522-389A F0225
OPT TO NSA938153BB2000 F5442
OPT TO SB2034 F0225
Optional Vendor Code 04795, C5543, C5729
used on 170A
78 - 200A EN3155-016M2018 .. CONTACT VI9005 018
OPT TO 00110421002 F0394
OPT TO 123-0001-20 F1983
OPT TO NSA937910EA2000 F5442
OPT TO SB2029 F0225
Optional Vendor Code 04795, C5543, C5729, F0225,
F0394, F1983, F3132
used on 170A
- ITEM NOT ILLUSTRATED

Page 10078-3
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D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
78 210A NSA935805-09 .. ELECTRICAL CONDUIT VF5442 AR
USE AS REQUIRED
OPT TO C10000-0-0-18 81482
OPT TO GC100-09 F0564
OPT TO SC001-0-0-09 K0685
OPT TO SF001-00-00-09 F6101
Optional Vendor Code C5543
used on 170A
78 220A EN3646A61419DN .. CONNECTOR-PLUG VI9005 001
OPT TO 7TBD101500 F1983
OPT TO 7TBD102232 F0225
OPT TO E0052R14B19SNE F5442
Optional Vendor Code 04795, C5543, C5729
used on 170A
78 230A ABS0638B14 .. BACKSHELL-CONNECTOR VFAPE3 001
OPT TO GK5443 C3471
Optional Vendor Code 04795, C5543, C5729
used on 170A
78 - 240A EN3155-019F2018 .. CONTACT-SOCKET VI9005 015
OPT TO 006-0055-20A F1983
OPT TO 031-7741-000 F3132
OPT TO 050-1001-2018 14283
OPT TO 8520-292 F0225
OPT TO B6321 S5540
Optional Vendor Code 04795, C5543, C5729
used on 170A
78 250A NSA935805-04 .. ELECTRICAL CONDUIT VF5442 AR
USE AS REQUIRED
OPT TO C10000-0-0-08 81482
OPT TO GC100-04 F0564
OPT TO SC001-0-0-04 K0685
OPT TO SF001-00-00-04 F6101
Optional Vendor Code C5543
used on 170A
78 260A ABS0638A08 .. BACKSHELL-CONNECTOR VFAPE3 004
OPT TO GK5430 C3471
Optional Vendor Code 04795, C5543, C5729
used on 170A
78 270A E0073-8-3AT .. SEAL-PRESSURE VF5442 002
OPT TO DTP07-8-3AK F1983
OPT TO PVW77-8-98-57 K0316
Optional Vendor Code 04795, C5543, C5729
- ITEM NOT ILLUSTRATED

Page 10078-4
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D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
used on 170A
78 280A D9249550120000 .. PLATE-MOUNTING VFAPE3 002
used on 170A
78 290A D9249550220000 .. WASHER VFAPE3 002
used on 170A
78 300A A5217240234400 .. WASHER-SPECIAL VFAPE3 002
used on 170A
78 - 310A NSA934701BU2000 .. PLUG-BLIND VF5442 002
OPT TO DF90-006-20 F1983
Optional Vendor Code D8518
used on 170A
78 320A ABS0638B08 .. BACKSHELL-CONNECTOR VFAPE3 002
OPT TO GK5440 C3471
Optional Vendor Code 04795, C5543, C5729
used on 170A
78 330A EN3646A6083ADN .. CONNECTOR-PLUG VI9005 002
OPT TO 6TBD101465 F0225
OPT TO 6TBD101466 F1983
OPT TO 7TBD101554 F1983
OPT TO 7TBD102262 F0225
OPT TO E0052R8B3ASNE F5442
Optional Vendor Code 04795, C5543, C5729
used on 170A
78 - 340A NSA935401-03 .. TIE-CABLE VF5442 025
OPT TO 32012 F2693
OPT TO 32251 F2693
OPT TO PLT1M30 06383
OPT TO SST1M30 06383
OPT TO SST1M39 06383
OPT TO T18RHS D8527
Optional Vendor Code 04795, C0259, C5543, C5729,
D8527
used on 170A
78 350A NSA935513-05 . MOUNT VF5442 012
OPT TO TY5K5HS D8527
Optional Vendor Code 04795, C5543, C5729
used on 001A
78 360A NSA935513-06 . MOUNT VF5442 001
OPT TO TY5K6AHS D8527
Optional Vendor Code 04795, C5543, C5729
used on 001A
78 370A NSA935504-01 . MOUNT VF5442 001
OPT TO 00326110059 F0394
- ITEM NOT ILLUSTRATED

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D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
Optional Vendor Code 04795, 42C51, C5543, C5729
used on 001A
78 380A NAS1096-3-7 . SCREW V80205 001
NAS1801-3-7 80205
Optional Vendor Code F0188, K8753
used on 001A
78 390A NAS1149D0332K . WASHER V80205 001
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 001A
78 400A NAS1291C3M . NUT V80205 001
OPT TO H42-3 15653
Optional Vendor Code 04795, 60119, C5543, C5729,
F0224
used on 001A
78 410A NAS1291C04M . NUT V80205 002
OPT TO FN1014M440 56878
OPT TO H42L04 15653
OPT TO PLH504M F0224
OPT TO T99C440M 11815
OPT TO VN300D40 92215
Optional Vendor Code 04795, C5543, C5729
used on 001A
78 - 420A NSA935401-03 . TIE-CABLE VF5442 020
OPT TO 32012 F2693
OPT TO 32251 F2693
OPT TO PLT1M30 06383
OPT TO SST1M30 06383
OPT TO SST1M39 06383
OPT TO T18RHS D8527
Optional Vendor Code 04795, C0259, C5543, C5729,
D8527
used on 001A
78 430A NAS1096-2-8 . SCREW V80205 004
NAS1801-08-8 80205
Optional Vendor Code 04795, C5543, C5729, F0188,
K8753
used on 001A
78 440A NSA938004-14 . RECEPTACLE-DUMMY VF5442 001
OPT TO 8526-07R14 F0225
OPT TO DBA50PR14 F1983
OPT TO EN3646A514 I9005
Optional Vendor Code 04795, C5543, C5729
- ITEM NOT ILLUSTRATED

Page 10078-6
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D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
used on 001A
78 450A NAS1100-04-6 . SCREW V80205 002
Optional Vendor Code 04795, 1ER65, 8Z507, C5543,
C5729, F0188, F7411, K8753
used on 001A
78 460A NAS1149DN416K . WASHER V80205 002
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 001A
78 470A NAS1096-2-12 . SCREW V80205 001
NAS1801-08-12 80205
Optional Vendor Code 04795, C5543, C5729, F0188,
K8753
used on 001A
78 - 480A D9239125001860 . SENSOR-DOOR VFAPE3 001
used on 001A
SEE 52-32-19-830 FOR DET
- ITEM NOT ILLUSTRATED

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D5237236000000

20

40

30
20
10

F_PL_523219_81_0_01_00

BLOCK-TERMINAL
Figure 81 / FIGURE-52-32-19-950-881-01

Page 10081-0
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D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
81 - 001A D9269000400200 BLOCK-TERMINAL VFAPE3 RF
used on 180A (523219780)
SEE 52-32-19-780 FOR NHA
81 010A NSA937901RB0100 . RAIL VF5442 001
Optional Vendor Code 04795, C5543, C5729, F0394,
F1983
used on 001A
81 020A NSA937901S . END-CLAMPS VF5442 002
OPT TO 00110201060 F0394
OPT TO 020-0020-00 F1983
Optional Vendor Code 04795, C5543, C5729
used on 001A
81 030A NSA937901M20-01 . MODULE VF5442 002
OPT TO 00111520103 F0394
OPT TO 208-2B01 F4250
OPT TO 8559E2001 F0225
OPT TO FMJ11E20-01K F1983
Optional Vendor Code 04795, C5543, C5729
used on 001A
81 040A NSA937901M20-09 . MODULE VF5442 002
OPT TO 00111520903 F0394
OPT TO 208-2B09 F4250
OPT TO 8559E2009 F0225
OPT TO FMJ11E20-09K F1983
Optional Vendor Code 04795, C5543, C5729
used on 001A
- ITEM NOT ILLUSTRATED

Page 10081-1
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D5237236000000

B
A 20
C A

30
C
30
40
50

10

B
20

10

40
50 40
50 60

60

40
70

20
40
50

F_PL_523219_83_0_01_00

SENSOR-DOOR
Figure 83 / FIGURE-52-32-19-950-883-01

Page 10083-0
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D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
83 - 001A D9239125001860 SENSOR-DOOR VFAPE3 RF
used on 480A (523219780)
SEE 52-32-19-780 FOR NHA
83 010A 8-933-01 . SENSOR-PROXIMITY,RECTANGULAR V08748 002
OPT TO 201655069 K0654
OPT TO ABS0121-40 FAPE3
OPT TO H10468642SC U7388
Optional Vendor Code 04795, C5543, C5729
used on 001A
83 020A 8-368-04 . TARGET V08748 003
OPT TO 666000078 K0654
OPT TO ABS0121-11 FAPE3
Optional Vendor Code 04795, C5543, C5729, K0653
used on 001A
83 030A NAS1096-3-7 . SCREW V80205 004
NAS1801-3-7 80205
Optional Vendor Code F0188, K8753
used on 001A
83 040A NAS1149C0332R . WASHER V80205 010
Optional Vendor Code 04795, 5N982, 60996, 8K160,
C5543, C5729
used on 001A
83 050A NAS1291C3M . NUT V80205 008
OPT TO H42-3 15653
Optional Vendor Code 04795, 60119, C5543, C5729,
F0224
used on 001A
83 060A NAS1096-3-8 . SCREW V80205 004
NAS1801-3-8 80205
Optional Vendor Code 04795, C5543, C5729, F0188,
F7411, K8753
used on 001A
83 070A NAS1096-3-10 . SCREW V80205 002
NAS1801-3-10 80205
Optional Vendor Code 04795, C5543, C5729, F0188,
F7411, K8753
used on 001A
- ITEM NOT ILLUSTRATED

Page 10083-1
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D5237236000000

130
140
210
220
A
130 160
140

C
B 120
170
130
140

120 120 140


140 140 240 230
240
A 20
E 130
140

120 180
E 140

D D
30 60 130
210 140
280 220
300 50 90
80 100
330 100
340 290
320 70

290 210 190


310 210 380
220
210
210 110
220
380
130 B
140
C
350

120 130
140 150
130 120 140
140 140
370
380 120 40
140
10

140
230

360
370 210 200
380 220
130 210
210 140 220
380

F_PL_523219_85_0_01_00

FAIRING INSTL-CARGO COMPT DOOR


Figure 85 / FIGURE-52-32-19-950-885-01

Page 10085-0
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D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
85 - 001A D5347530100064 FAIRING INSTL-CARGO COMPT DOOR VFAPE3 RF
used on 070A (523219010)
SEE 52-32-19-010 FOR NHA
85 010A D5347531700000 . ANGLE ASSY-CONNECTING VFAPE3 001
used on 001A
85 020A D5347531700200 . ANGLE ASSY-CONNECTING VFAPE3 001
used on 001A
85 030A D5347531700400 . ANGLE ASSY-CONNECTING VFAPE3 001
used on 001A
85 040A D5347531700600 . ANGLE ASSY-CONNECTING VFAPE3 001
used on 001A
85 050A D5347530700000 . PLATE ASSY-SHEAR VFAPE3 001
used on 001A
85 060A D5347530820000 .. PLATE-SHEAR VFAPE3 001
used on 050A
85 070A D5347531920000 .. SECTION-T VFAPE3 001
used on 050A
85 080A ABS0368-01 .. RECEPTACLE VFAPE3 004
OPT TO 1604R02-1 71286
OPT TO HN368-01 C4863
Optional Vendor Code 04795, C5543, C5729, D0680
used on 050A
85 090A NAS1791A3-1 .. NUT-PLATE V80205 004
OPT TO F50731-3-1 15653
OPT TO LACR93M1 F0224
OPT TO NSA5102-3 F5442
OPT TO RF260A3-1 52828
Optional Vendor Code 04795, 06329, 60996, 8K160,
C5543, C5729, U1598
used on 050A
85 100A DIN65399-2400BF .. RIVET VD8286 010
DETERMINE LENGTH ON INSTALLATION
used on 050A
85 110A LN9198-4000CF .. RIVET VD8442 014
DETERMINE LENGTH ON INSTALLATION
EN6081D5 I9005
used on 050A
85 120A NAS1791A3-1 . NUT-PLATE V80205 029
OPT TO F50731-3-1 15653
OPT TO LACR93M1 F0224
OPT TO NSA5102-3 F5442
OPT TO RF260A3-1 52828
- ITEM NOT ILLUSTRATED

Page 10085-1
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D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
Optional Vendor Code 04795, 06329, 60996, 8K160,
C5543, C5729, U1598
used on 001A
85 130A NAS1792A3-1 . NUT-PLATE V80205 009
OPT TO AJCR93M13 F0224
OPT TO F50733-3-1 15653
OPT TO NSA5103-3 F5442
OPT TO RF160A3-1 52828
Optional Vendor Code 04795, 06329, 60996, 8K160,
C5543, C5729, U1598
used on 001A
85 140A DIN65399-2400BF . RIVET VD8286 080
DETERMINE LENGTH ON INSTALLATION
used on 001A
85 150A D5347530520000 . RIB VFAPE3 001
used on 001A
85 160A D5347530620000 . RIB VFAPE3 001
used on 001A
85 170A D5347532720000 . PROFILE-Z VFAPE3 001
used on 001A
85 180A D5347532820000 . SECTION-Z VFAPE3 001
used on 001A
85 190A D5347531820000 . ANGLE-CONNECTING VFAPE3 001
used on 001A
85 200A D5347530920000 . PLATE-SUPPORT VFAPE3 001
used on 001A
85 210A NSA5030-3-3 . SCREW VF5442 037
ASNA2001V3-3 F5442
Optional Vendor Code 04795, C5543, C5729, D1283,
F0188, F6167, F7411, K5673, K8753
used on 001A
85 220A DAN125-5 . WASHER-COUNTERSUNK VD8518 022
OPT TO EF3023A5 C3898
Optional Vendor Code 04795, C5543, C5729
used on 001A
85 230A ABS0368-01 . RECEPTACLE VFAPE3 004
OPT TO 1604R02-1 71286
OPT TO HN368-01 C4863
Optional Vendor Code 04795, C5543, C5729, D0680
used on 001A
85 240A ABS0369-01 . RECEPTACLE VFAPE3 002
OPT TO 1604R01-1 71286
OPT TO HN369-01 C4863
- ITEM NOT ILLUSTRATED

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COMPONENT MAINTENANCE MANUAL
D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
Optional Vendor Code 04795, C5543, C5729, D8518
used on 001A
85 - 250A LN9198-4000CF . RIVET VD8442 130
EN6081D5 I9005
used on 001A
85 - 260A DIN65399-4000BF . RIVET VD8286 010
used on 001A
85 - 270A LN9198-4800CF . RIVET VD8442 004
EN6081D6 I9005
used on 001A
85 280A NSA5076-5 . COLLAR VF5442 001
OPT TO F0N2-1208-5 H1822
OPT TO HL82-5APBW 92215
OPT TO HL82AA5APBW 92215
Optional Vendor Code 04795, 56878, 73197, C5543,
C5729, H6173
used on 001A
85 290A NSA5076-6 . COLLAR VF5442 002
OPT TO F0N2-1208-6 H1822
OPT TO HL82-6APBW 92215
OPT TO HL82AA6APBW 92215
Optional Vendor Code 04795, 56878, 73197, C5543,
C5729
used on 001A
85 300A DAN5-5-9 . PIN-RIVET VD8518 001
OPT TO ABS0250A5-9 FAPE3
OPT TO HL10VDF5-9 92215
Optional Vendor Code 04795, 56878, 73197, C5543,
C5729, D1283, F0188, K5673
used on 001A
85 310A DAN5-6-10 . PIN-RIVET VD8518 001
OPT TO HL10VDF6-10 92215
Optional Vendor Code 04795, 56878, 73197, C5543,
C5729, D1283, F0188, K5673
used on 001A
85 320A DAN5-6-9 . PIN-RIVET VD8518 001
OPT TO F0N2-1196-6-9 H1822
OPT TO HL10VDF6-9 92215
Optional Vendor Code 04795, 56878, 73197, C5543,
C5729, D1283, F0188, K5673
used on 001A
- ITEM NOT ILLUSTRATED

Page 10085-3
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D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
85 330A NSA5075-5 . COLLAR VF5442 001
OPT TO DAN11-5 D8518
OPT TO F0N2-1181-5 H1822
OPT TO HL70AA5 92215
Optional Vendor Code 04795, 56878, 73197, C5543,
C5729, R1120
used on 001A
85 340A DAN6-5-9 . PIN-RIVET VD8518 001
OPT TO F0N2-1197-5-9 H1822
OPT TO HL11VDF5-9 92215
Optional Vendor Code 56878, 73197, C4293, C5543,
C5729, D1283, F0188, K5673
used on 001A
85 350A D5347531200800 . FAIRING-DOOR VFAPE3 001
used on 001A
85 360A D5347531400800 . FAIRING-DOOR VFAPE3 001
used on 001A
85 370A NSA5030-3-6 . SCREW VF5442 005
ASNA2001V3-6 F5442
Optional Vendor Code 04795, C5543, C5729, D1283,
F0188, F6167, F7411, K5673, K8753
used on 001A
85 380A NAS1169C10 . WASHER V80205 020
Optional Vendor Code 04795, C5543, C5729
used on 001A
- ITEM NOT ILLUSTRATED

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D5237236000000

310 270
140
D A 120 280
340
A 460 130 300
280
B
360
C
240 310
D
250
220 260
230 170 350 330
240 250
150 260
250
260
160 250
260
B
270
10 320 240
290
20
220
230
220
230
C
350
280
200 250
210 260
180 300
250
280 260
190
220
230

320 210
220
230 270
290
250
260
250 200
260

250 240
260
250
260

220
230

F_PL_523219_93_0_01_00

HINGE INSTL
Figure 93 / FIGURE-52-32-19-950-893-01

Page 10093-0
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D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
93 - 001A D5237235000061 HINGE INSTL VFAPE3 RF
used on 020A (523219360)
SEE 52-32-19-360 FOR NHA
93 010A D5237277220000 . FITTING-END,HINGE VFAPE3 001
used on 001A
93 020A D5237277421200 . SHIM VFAPE3 001
selfrom, 1.20 MM THICK
used on 001A
93 - 021A D5237277420000 . SHIM VFAPE3 AR
selfrom, USE AS REQUIRED, 0.30 MM THICK
used on 001A
93 - 022A D5237277420200 . SHIM VFAPE3 AR
selfrom, USE AS REQUIRED, 0.40 MM THICK
used on 001A
93 - 023A D5237277420400 . SHIM VFAPE3 AR
selfrom, USE AS REQUIRED, 0.50 MM THICK
used on 001A
93 - 024A D5237277420600 . SHIM VFAPE3 AR
selfrom, USE AS REQUIRED, 0.60 MM THICK
used on 001A
93 - 025A D5237277420800 . SHIM VFAPE3 AR
selfrom, USE AS REQUIRED, 0.80 MM THICK
used on 001A
93 - 026A D5237277421000 . SHIM VFAPE3 AR
selfrom, USE AS REQUIRED, 1.00 MM THICK
used on 001A
93 - 027A D5237277421400 . SHIM VFAPE3 AR
selfrom, USE AS REQUIRED, 1.40 MM THICK
used on 001A
93 - 028A D5237277421600 . SHIM VFAPE3 AR
selfrom, USE AS REQUIRED, 1.50 MM THICK
used on 001A
93 - 029A D5237277421800 . SHIM VFAPE3 AR
selfrom, USE AS REQUIRED, 1.60 MM THICK
used on 001A
93 120A D5237282001000 . HINGE ASSY VFAPE3 001
used on 001A
93 130A D5237281920000 .. HINGE VFAPE3 001
used on 120A
93 140A D5237113820600 .. BUSHING VFAPE3 006
used on 120A
- ITEM NOT ILLUSTRATED

Page 10093-1
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D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
93 150A D5237282001200 . HINGE ASSY VFAPE3 001
used on 001A
93 160A D5237281920200 .. HINGE VFAPE3 001
used on 150A
93 170A D5237113820600 .. BUSHING VFAPE3 014
used on 150A
93 180A D5237282001400 . HINGE ASSY VFAPE3 001
used on 001A
93 190A D5237281920400 .. HINGE VFAPE3 001
used on 180A
93 200A D5237113820600 .. BUSHING VFAPE3 003
used on 180A
93 210A D5237113720600 .. BUSHING-SHOULDERED VFAPE3 010
used on 180A
93 220A NAS1291C3M . NUT V80205 065
OPT TO H42-3 15653
Optional Vendor Code 04795, 60119, C5543, C5729,
F0224
used on 001A
93 230A NAS1149C0363R . WASHER V80205 065
Optional Vendor Code 04795, 06329, 60996, 70347,
8K160, C5543, C5729
used on 001A
93 240A NSA5030-3-9 . SCREW VF5442 038
ASNA2001V3-9 F5442
Optional Vendor Code 04795, C5543, C5729, D1283,
F0188, F6167, F7411, K5673, K8753
used on 001A
93 250A NAS1291C4M . NUT V80205 038
OPT TO 180003-5 60119
OPT TO PLH504M F0224
Optional Vendor Code 04795, C5543, C5729
used on 001A
93 260A NAS1149C0463R . WASHER V80205 038
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 001A
93 270A NSA5030-4-12 . SCREW VF5442 014
ASNA2001V4-12 F5442
Optional Vendor Code 04795, C5543, C5729, D1283,
F0188, F6167, F7411, K5673, K8753
used on 001A
- ITEM NOT ILLUSTRATED

Page 10093-2
52-32-19 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
93 280A NSA5030-4-10 . SCREW VF5442 007
ASNA2001V4-10 F5442
Optional Vendor Code 04795, C5543, C5729, D1283,
F0188, F6167, F7411, K5673, K8753
used on 001A
93 290A NSA5030-4-13 . SCREW VF5442 004
ASNA2001V4-13 F5442
Optional Vendor Code 04795, C5543, C5729, D1283,
F0188, F6167, F7411, K5673, K8753
used on 001A
93 300A NSA5030-4-11 . SCREW VF5442 004
ASNA2001V4-11 F5442
Optional Vendor Code 04795, C5543, C5729, D1283,
F0188, F6167, F7411, K5673, K8753
used on 001A
93 310A NSA5030-4-9 . SCREW VF5442 004
ASNA2001V4-9 F5442
Optional Vendor Code 04795, C5543, C5729, D1283,
F0188, F6167, F7411, K5673, K8753
used on 001A
93 320A NAS1154-11 . SCREW V80205 004
Optional Vendor Code 04795, C5543, C5729
used on 001A
93 330A NSA5030-3-10 . SCREW VF5442 006
ASNA2001V3-10 F5442
Optional Vendor Code 04795, C5543, C5729, D1283,
F0188, F6167, F7411, K5673, K8753
used on 001A
93 340A NSA5030-4-8 . SCREW VF5442 001
ASNA2001V4-8 F5442
Optional Vendor Code 04795, C5543, C5729, D1283,
F0188, F6167, F7411, K5673, K8753
used on 001A
93 350A NSA5030-3-8 . SCREW VF5442 021
ASNA2001V3-8 F5442
Optional Vendor Code 04795, C5543, C5729, D1283,
F0188, F6167, F7411, K5673, K8753
used on 001A
93 360A D5237120345200 . SHIM VFAPE3 001
selfrom, 0.80 MM THICK
used on 001A
93 - 361A D5237120344400 . SHIM VFAPE3 AR
selfrom, USE AS REQUIRED, 0.30 MM THICK
- ITEM NOT ILLUSTRATED

Page 10093-3
52-32-19 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
used on 001A
93 - 362A D5237120344600 . SHIM VFAPE3 AR
selfrom, USE AS REQUIRED, 0.40 MM THICK
used on 001A
93 - 363A D5237120344800 . SHIM VFAPE3 AR
selfrom, USE AS REQUIRED, 0.50 MM THICK
used on 001A
93 - 364A D5237120345000 . SHIM VFAPE3 AR
selfrom, USE AS REQUIRED, 0.60 MM THICK
used on 001A
93 - 365A D5237120345400 . SHIM VFAPE3 AR
selfrom, USE AS REQUIRED, 1.00 MM THICK
used on 001A
93 - 366A D5237120345600 . SHIM VFAPE3 AR
selfrom, USE AS REQUIRED, 1.20 MM THICK
used on 001A
93 - 367A D5237288437000 . SHIM VFAPE3 AR
selfrom, USE AS REQUIRED, 1.40 MM THICK
used on 001A
93 - 368A D5237288437200 . SHIM VFAPE3 AR
selfrom, USE AS REQUIRED, 1.50 MM THICK
used on 001A
93 - 369A D5237288437400 . SHIM-HINGE VFAPE3 AR
selfrom, USE AS REQUIRED, 1.60 MM THICK
used on 001A
93 460A D5237120335200 . SHIM VFAPE3 001
selfrom, 0.80 MM THICK
used on 001A
93 - 461A D5237120334400 . SHIM VFAPE3 AR
selfrom, USE AS REQUIRED, 0.30 MM THICK
used on 001A
93 - 462A D5237120334600 . SHIM VFAPE3 AR
selfrom, USE AS REQUIRED, 0.40 MM THICK
used on 001A
93 - 463A D5237120334800 . SHIM VFAPE3 AR
selfrom, USE AS REQUIRED, 0.50 MM THICK
used on 001A
93 - 464A D5237120335000 . SHIM VFAPE3 AR
selfrom, USE AS REQUIRED, 0.60 MM THICK
used on 001A
93 - 465A D5237120335400 . SHIM VFAPE3 AR
selfrom, USE AS REQUIRED, 1.00 MM THICK
- ITEM NOT ILLUSTRATED

Page 10093-4
52-32-19 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
used on 001A
93 - 466A D5237120335600 . SHIM VFAPE3 AR
selfrom, USE AS REQUIRED, 1.20 MM THICK
used on 001A
93 - 467A D5237288438000 . SHIM VFAPE3 AR
selfrom, USE AS REQUIRED, 1.40 MM THICK
used on 001A
93 - 468A D5237288438200 . SHIM VFAPE3 AR
selfrom, USE AS REQUIRED, 1.50 MM THICK
used on 001A
93 - 469A D5237288438400 . SHIM VFAPE3 AR
selfrom, USE AS REQUIRED, 1.60 MM THICK
used on 001A
93 - 560A D52372350000CTD . HINGE INSTL VFAPE3 001
used on 001A
SEE 52-32-19-940 FOR DET
- ITEM NOT ILLUSTRATED

Page 10093-5
52-32-19 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237236000000

190 220
170
150
A
160

A 260
280
B
C 290
200 220
210

200
210
230
240

230
240
200
210
220
C
B
120
200 270
210 140 130 260 280
260
180
270
10 180

20
270
250

230
240
230
240

F_PL_523219_94_0_01_00

HINGE INSTL
Figure 94 / FIGURE-52-32-19-950-894-01

Page 10094-0
52-32-19 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
94 - 001A D52372350000CTD HINGE INSTL VFAPE3 RF
used on 560A (523219930)
SEE 52-32-19-930 FOR NHA
94 010A D5237277220200 . FITTING-END,HINGE VFAPE3 001
used on 001A
94 020A D5237277421200 . SHIM VFAPE3 001
selfrom, 1.20 MM THICK
used on 001A
94 - 021A D5237277420000 . SHIM VFAPE3 AR
selfrom, USE AS REQUIRED, 0.30 MM THICK
used on 001A
94 - 022A D5237277420200 . SHIM VFAPE3 AR
selfrom, USE AS REQUIRED, 0.40 MM THICK
used on 001A
94 - 023A D5237277420400 . SHIM VFAPE3 AR
selfrom, USE AS REQUIRED, 0.50 MM THICK
used on 001A
94 - 024A D5237277420600 . SHIM VFAPE3 AR
selfrom, USE AS REQUIRED, 0.60 MM THICK
used on 001A
94 - 025A D5237277420800 . SHIM VFAPE3 AR
selfrom, USE AS REQUIRED, 0.80 MM THICK
used on 001A
94 - 026A D5237277421000 . SHIM VFAPE3 AR
selfrom, USE AS REQUIRED, 1.00 MM THICK
used on 001A
94 - 027A D5237277421400 . SHIM VFAPE3 AR
selfrom, USE AS REQUIRED, 1.40 MM THICK
used on 001A
94 - 028A D5237277421600 . SHIM VFAPE3 AR
selfrom, USE AS REQUIRED, 1.50 MM THICK
used on 001A
94 - 029A D5237277421800 . SHIM VFAPE3 AR
selfrom, USE AS REQUIRED, 1.60 MM THICK
used on 001A
94 120A D5237282001800 . HINGE ASSY VFAPE3 001
used on 001A
94 130A D5237281920800 .. HINGE VFAPE3 001
used on 120A
94 140A D5237113820600 .. BUSHING VFAPE3 005
used on 120A
- ITEM NOT ILLUSTRATED

Page 10094-1
52-32-19 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
94 150A D5237282001600 . HINGE ASSY VFAPE3 001
used on 001A
94 160A D5237281920600 .. HINGE VFAPE3 001
used on 150A
94 170A D5237113820600 .. BUSHING VFAPE3 014
used on 150A
94 180A NSA5030-4-8 . SCREW VF5442 002
ASNA2001V4-8 F5442
Optional Vendor Code 04795, C5543, C5729, D1283,
F0188, F6167, F7411, K5673, K8753
used on 001A
94 190A NSA5030-3-8 . SCREW VF5442 012
ASNA2001V3-8 F5442
Optional Vendor Code 04795, C5543, C5729, D1283,
F0188, F6167, F7411, K5673, K8753
used on 001A
94 200A NAS1291C3M . NUT V80205 038
OPT TO H42-3 15653
Optional Vendor Code 04795, 60119, C5543, C5729,
F0224
used on 001A
94 210A NAS1149C0363R . WASHER V80205 038
Optional Vendor Code 04795, 06329, 60996, 70347,
8K160, C5543, C5729
used on 001A
94 220A NSA5030-3-9 . SCREW VF5442 020
ASNA2001V3-9 F5442
Optional Vendor Code 04795, C5543, C5729, D1283,
F0188, F6167, F7411, K5673, K8753
used on 001A
94 230A NAS1291C4M . NUT V80205 023
OPT TO 180003-5 60119
OPT TO PLH504M F0224
Optional Vendor Code 04795, C5543, C5729
used on 001A
94 240A NAS1149C0332R . WASHER V80205 023
Optional Vendor Code 04795, 5N982, 60996, 8K160,
C5543, C5729
used on 001A
94 250A NSA5030-4-12 . SCREW VF5442 004
ASNA2001V4-12 F5442
Optional Vendor Code 04795, C5543, C5729, D1283,
F0188, F6167, F7411, K5673, K8753
- ITEM NOT ILLUSTRATED

Page 10094-2
52-32-19 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
used on 001A
94 260A NSA5030-4-10 . SCREW VF5442 008
ASNA2001V4-10 F5442
Optional Vendor Code 04795, C5543, C5729, D1283,
F0188, F6167, F7411, K5673, K8753
used on 001A
94 270A NSA5030-4-9 . SCREW VF5442 003
ASNA2001V4-9 F5442
Optional Vendor Code 04795, C5543, C5729, D1283,
F0188, F6167, F7411, K5673, K8753
used on 001A
94 280A NSA5030-4-11 . SCREW VF5442 006
ASNA2001V4-11 F5442
Optional Vendor Code 04795, C5543, C5729, D1283,
F0188, F6167, F7411, K5673, K8753
used on 001A
94 290A NSA5030-3-10 . SCREW VF5442 006
ASNA2001V3-10 F5442
Optional Vendor Code 04795, C5543, C5729, D1283,
F0188, F6167, F7411, K5673, K8753
used on 001A
- ITEM NOT ILLUSTRATED

Page 10094-3
52-32-19 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237236000000

G A

A F

90
E

70 B B TO D 40 B
160 C 140 C 130 C
240 D 210 D
D
C
B B
80 B 60
230 D

20 B
150 C 110 C
190 D
30 B
170
120 C
50 B 40 B 200 D
220 D 130 C
170
210 D 20 B
110C
190D
280

F E
260

F_PL_523219_95_0_01_00

BUSHING INSTL-DOOR STRUCTURE


Figure 95 / FIGURE-52-32-19-950-895-01

Page 10095-0
52-32-19 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
95 - 001A D5237235000060 BUSHING INSTL-DOOR STRUCTURE VFAPE3 RF
used on 010A (523219360)
SEE 52-32-19-360 FOR NHA
95 - 010A D5237280100460 . FRAME ASSY-FR56 (NP) 001
used on 001A
95 020A D5237112920200 .. BUSHING VFAPE3 002
used on 001A
95 030A D5237111820000 .. BUSHING-SHOULDERED VFAPE3 002
used on 001A
95 040A D5237111620400 .. BUSHING-SHOULDERED VFAPE3 002
used on 001A
95 050A D5237112820200 .. BUSHING VFAPE3 001
used on 001A
95 060A D5237171720000 .. BUSHING-SHOULDERED VFAPE3 001
used on 001A
95 070A D5237111720000 .. BUSHING-SHOULDERED VFAPE3 002
used on 001A
95 080A D5237183220000 .. SPACER VFAPE3 002
used on 001A
95 090A MS21209F1215P .. INSERT V96906 001
Optional Vendor Code 04795, 06329, 60996, 8K160,
C4293, C5543, C5729, K6405
used on 001A
95 - 100A D5237280200660 . FRAME ASSY-FR56A (NP) 001
used on 001A
95 110A D5237112920200 .. BUSHING VFAPE3 002
used on 001A
95 120A D5237111820000 .. BUSHING-SHOULDERED VFAPE3 002
used on 001A
95 130A D5237111620400 .. BUSHING-SHOULDERED VFAPE3 002
used on 001A
95 140A D5237112820200 .. BUSHING VFAPE3 001
used on 001A
95 150A D5237171720000 .. BUSHING-SHOULDERED VFAPE3 001
used on 001A
95 160A D5237111720000 .. BUSHING-SHOULDERED VFAPE3 002
used on 001A
95 170A D5237112720000 .. BUSHING VFAPE3 002
used on 001A
95 - 180A D5237280300660 . FRAME ASSY-FR57 (NP) 001
used on 001A
- ITEM NOT ILLUSTRATED

Page 10095-1
52-32-19 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
95 190A D5237112920200 .. BUSHING VFAPE3 002
used on 001A
95 200A D5237111820000 .. BUSHING-SHOULDERED VFAPE3 002
used on 001A
95 210A D5237111620400 .. BUSHING-SHOULDERED VFAPE3 002
used on 001A
95 220A D5237112820200 .. BUSHING VFAPE3 001
used on 001A
95 230A D5237171720000 .. BUSHING-SHOULDERED VFAPE3 001
used on 001A
95 240A D5237111720000 .. BUSHING-SHOULDERED VFAPE3 002
used on 001A
95 - 250A D5237235800060 . BEAM-4,FR56-56A (NP) 001
used on 001A
95 260A NSA5054-3 .. INSERT VF5442 004
OPT TO K8000-3 K6405
OPT TO M45932-1-9AL 81349
used on 001A
95 - 270A D5237235600060 . BEAM-3,FR56-56A (NP) 001
used on 001A
95 280A D5237162320000 .. BUSHING-SHOULDERED VFAPE3 002
used on 001A
95 - 290A D5237235000062 . BUSHING INSTL-DOOR STRUCTURE VFAPE3 001
used on 001A
SEE 52-32-19-960 FOR DET
- ITEM NOT ILLUSTRATED

Page 10095-2
52-32-19 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237236000000

H B 320
A
B

A G
J 300

C TO E
E 50 C
D 290 E
C 260 E
40 C
120 D
C 250 E
J 210 70
20 C
150 D
280 E 100 D
140 D 230 E
200
60 C
170 270 E

190 30 C
110 D
240 E
130 D 40 C
120 D 20 C
H 250 E
100 D F
370
G 230 E
340

80

80

350

F_PL_523219_96_0_01_00

BUSHING INSTL-DOOR STRUCTURE


Figure 96 / FIGURE-52-32-19-950-896-01

Page 10096-0
52-32-19 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
96 - 001A D5237235000062 BUSHING INSTL-DOOR STRUCTURE VFAPE3 RF
used on 290A (523219950)
SEE 52-32-19-950 FOR NHA
96 - 010A D5237280400660 . FRAME ASSY-FR57A (NP) 001
used on 001A
96 020A D5237112920200 .. BUSHING VFAPE3 002
used on 001A
96 030A D5237111820000 .. BUSHING-SHOULDERED VFAPE3 002
used on 001A
96 040A D5237111620400 .. BUSHING-SHOULDERED VFAPE3 002
used on 001A
96 050A D5237112820200 .. BUSHING VFAPE3 001
used on 001A
96 060A D5237171720000 .. BUSHING-SHOULDERED VFAPE3 001
used on 001A
96 070A D5237111720000 .. BUSHING-SHOULDERED VFAPE3 002
used on 001A
96 080A D5237112720000 .. BUSHING VFAPE3 002
used on 001A
96 - 090A D5237280500660 . FRAME ASSY-FR58 (NP) 001
used on 001A
96 100A D5237112920200 .. BUSHING VFAPE3 002
used on 001A
96 110A D5237111820000 .. BUSHING-SHOULDERED VFAPE3 002
used on 001A
96 120A D5237111620400 .. BUSHING-SHOULDERED VFAPE3 002
used on 001A
96 130A D5237112820200 .. BUSHING VFAPE3 001
used on 001A
96 140A D5237171720000 .. BUSHING-SHOULDERED VFAPE3 001
used on 001A
96 150A D5237111720000 .. BUSHING-SHOULDERED VFAPE3 002
used on 001A
96 - 160A D5237297000060 . SEGMENT ASSY-FRAME,FWD (NP) 001
used on 001A
96 170A D5237143420000 .. BUSHING-SHOULDERED VFAPE3 002
used on 001A
96 - 180A D5237297100060 . SEGMENT ASSY-FRAME,AFT (NP) 001
used on 001A
96 190A D5237178320200 .. BUSHING-SHOULDERED VFAPE3 001
used on 001A
- ITEM NOT ILLUSTRATED

Page 10096-1
52-32-19 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
96 200A D5237143420000 .. BUSHING-SHOULDERED VFAPE3 001
used on 001A
96 210A NSA5054-3 .. INSERT VF5442 002
OPT TO K8000-3 K6405
OPT TO M45932-1-9AL 81349
used on 001A
96 - 220A D5237280600660 . FRAME ASSY-FR58A (NP) 001
used on 001A
96 230A D5237112920200 .. BUSHING VFAPE3 002
used on 001A
96 240A D5237111820000 .. BUSHING-SHOULDERED VFAPE3 002
used on 001A
96 250A D5237111620400 .. BUSHING-SHOULDERED VFAPE3 002
used on 001A
96 260A D5237112820200 .. BUSHING VFAPE3 001
used on 001A
96 270A D5237171720000 .. BUSHING-SHOULDERED VFAPE3 001
used on 001A
96 280A D5237111720000 .. BUSHING-SHOULDERED VFAPE3 002
used on 001A
96 290A D5237179320000 .. BUSHING VFAPE3 001
used on 001A
96 300A MS21209F1215P .. INSERT V96906 001
Optional Vendor Code 04795, 06329, 60996, 8K160,
C4293, C5543, C5729, K6405
used on 001A
96 - 310A D5237235700060 . BEAM-3,FR57-57A (NP) 001
used on 001A
96 320A D5237162320000 .. BUSHING-SHOULDERED VFAPE3 002
used on 001A
96 - 330A D5237297900060 . BEAM-4,FR58-58A (NP) 001
used on 001A
96 340A D5237178720000 .. BUSH-GUIDE VFAPE3 001
used on 001A
96 350A NSA5054-3 .. INSERT VF5442 001
OPT TO K8000-3 K6405
OPT TO M45932-1-9AL 81349
used on 001A
96 - 360A D5237235500060 . BEAM-2A,FR57-57A (NP) 001
used on 001A
- ITEM NOT ILLUSTRATED

Page 10096-2
52-32-19 Jul 01/17
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237236000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
96 370A D5237162320000 .. BUSHING-SHOULDERED VFAPE3 002
used on 001A
- ITEM NOT ILLUSTRATED

Page 10096-3
52-32-19 Jul 01/17

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