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Valve World Magazine June 2023
Valve World Magazine June 2023
16 Insights into
emissions reduction
28 Changes in the API
623 standard – what
they will do for you
55 Is it time to replace
the control valve?
Cover Story:
REXA Inc.: recognizing the importance
of the actuator
www.valve-world.net
e d i to r ’ s pag e
Publishing House
Also relevant to this topic is the article by Ralf Vogel from the European Sealing Association.
KCI Publishing B.V.
Leeuwenbrug 95, 7411 TH Deventer, The Netherlands
He explains how authorities from five EU countries have submitted a regulatory dossier to
Mailing Address the European Chemicals Agency proposing new restrictions to reduce the release of per-
P.O. Box 825, 7400 AV Deventer, The Netherlands
kci.deventer@kci-world.com and polyfluoroalkyl substances (PFAS) into the environment. Included in the PFAS group
Tel: +31 575 585270
Bank account: ABNAMRO 56.64.05.164 are fluoropolymers like Polytetrafluoroethylene (PTFE), which is used significantly in the
BIC: ABNANL2A
IBAN: NL50ABNA0566405164 production of sealing devices, which are essential components of many industrial processes.
China Office There has been controversy over whether PTFE should be classified as a PFAS and subjected
KCI Shanghai, Room 603, 6F, #400 Zhejiang Mid. Road, 200001,
Shanghai, China to the same restrictions; Ralf examines reasons why PTFE in sealing devices should be
info.shanghai@kci-world.com
Tel: +86 21 6351 9609 Fax: +86 21 6351 9607 exempt from PFAS restrictions in the EU.
Germany Office
KCI GmbH, Tiergartenstr. 64, D-47533 Kleve, Germany Elsewhere in the issue, we were delighted to have a contribution from control valve expert
info.kleve@kci-world.com
Tel: +49 2821 71145 0 Fax: +49 2821 71145 69 Dr Hans Baumann this month. In his article ‘The advantages of high-pressure recovery control
Canada Office
valves’, he looks at while these valves are widely applied in gas turbine use, they have
KCI Corporation, 36 King East, Suite 701,
Toronto ON M5C 1E5, Canada
yet to make any real inroads in other applications. He explains the function, test results,
info.toronto@kci-world.com
Tel: +1 416 361 7030 Fax: +1 416 361 6191
and advantages of this valve concept which, he believes, could be of real benefit in other
industrial sectors.
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This month’s cover story features REXA, an actuator specialist that delivers high-performance
position control products, services, and consultancy to help customers optimise their process
https://www.linkedin.com/showcase/valve-world/
performance and successfully manage safety, reliability, and environmental impact. Their
http://www.youtube.com/user/kcipub products are widely used in a range of demanding industries ranging from oil & gas to water
handling to mining and power generation. Be sure to read about their ongoing success and
how they’ve achieved this.
Valve World is published ten times per year. Subscriptions are renewed As always, your feedback is important to us here in the Valve World office. Looking ahead to
automatically in accordance with Dutch legislations.
ISSN: 1383-8113 upcoming issues, we will be focusing on the topics of severe service valves, materials and
The publishers and the authors state that this magazine has been compiled manufacturing, and power generation. If you’d like to contribute on these or indeed any
meticulously and to the best of their knowledge, however, the publisher and the
authors can in no way guarantee the accuracy or completeness of the information. The topic, don’t hesitate to get in touch.
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Valve World is a trademark of Technical Business Publications II BV
Thijs Elshof, PO Box 67, 6680 AB Lingewaard, The Netherlands. Joanne McIntyre
©2023 All rights reserved.
Editorial Manager
j.mcintyre@kci-world.com
16 Emission control Insights to emissions Liquid hydrogen’s very low temperature and the risk of
reduction flammability make it a challenging medium. Stringent safety
Consumerism is measures and reliability are thus a must when designing valves
growing rapidly around for this application.
the world, placing
increasing demands
on natural resources,
28 Emission control Changes in the API
energy production, 623 standard –
supply chains and
our environment. This what they will do
trend is guaranteed to for you
continue in the coming Size the bypass globe valve
years and so the pressures on our environment will continue to to have the same minimum
grow. required Cv as its control valve.
siekmann-econosto.de
COMPREHENSIVE
FLOW-CONTROL
SOLUTIONS FOR
LNG
REXA owners Takashi Ikegaya (right) and Yuichi Ikegaya (left) and Geoff Hynes in the middle.
namely the refineries and petrochemical mining - specifically, copper, nickel, and
plants.” gold - or the water & wastewater industry.”
Deciding not to rely solely on business it In addition to its focus on delivering “We are not a generic commodity type
received from the power market where it packages for new control valves, much of its actuator for general service simple on off
initially made its entrance, REXA expanded business pertains to retrofits and upgrades. applications,” added Hynes. “We target
its capabilities into other areas. “We made If a plant has been in operation for some modulating applications that have fast
inroads into the oil & gas market, and time, REXA seizes the opportunity to talk acting control loops, where if the actuator
then made subsequent moves down the to the company about how to improve its does not react instantaneously, it will cause
road into other markets such as metals process control systems by replacing the instabilities, delays, or inefficiencies in the
and mining, and the water and wastewater originally supplied actuator technology with process.”
industries.” its own. “A plant may have been initially
“To expand, more product development was designed to have X amount of output or
crucial, and we have therefore invested X efficiency without much consideration
significant time and energy into expanding for which actuator technologies to use in
the actuator’s capabilities and performance. the applications that most affect those
Our company has been growing our parameters. This can result in not hitting the
capabilities and presence in those markets desired targets,” said Hynes. “To address
since that first significant order, and we do this, they often compromise on those
not intend to stop,” stated Hynes. performance targets at reduced efficiency to
mitigate the risk of down time. This is not
Elevating the market the best solution.”
Due to its longevity in the industry, REXA REXA approaches the plant, no matter
Inc. has gained credibility within its the industry, with the goal in mind to
main market; the oil & gas industry. “Our improve the performance of the process
primary target has always been oil & gas, and remove all compromises, workarounds,
with a heavy focus on the midstream liquid or suboptimal ‘fixes’ put in place over
pipelines,” relayed Hynes. “However, over years of operation. “It is crucial to us
the past few years, there has been a more to help each company reach its optimal
concerted and focused effort on growing performance, whether that is the refining/
our presence in the downstream market; petrochemical market, power, metals and Actuators can take a beating. π
www.valve-world.net Valve World June 2023 9
C ov e r S to ry
% Signal
“For us at REXA Inc., it is important to help 53.0 Hold Time:
our customers understand that actuators 52.0 10
are just as important. We view valves as 51.0 Offset (%):
50.00
the accessory, and the actuator as the 50.0 # of Cycles:
main component from a process control 49.0 1.00
standpoint, as opposed to the other way 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 Step (%) #1:
around. Valves themselves are designed Time (sec) 5.00
to handle process conditions. The valve Increasing & Decreasing Signals Step (%) #2:
Over/Under Over/Under Delay Delay TC 1 TC 1 TC 2 (sec) TC 2 (sec) Total Time % Total Time % 2.00
is, simply, an adjustable orifice in a pipe. Shoot (%) Shoot (%) (sec) (sec) (sec) (sec) 86.47% 86.47% (sec) 100.0% (sec) 100.0%
63.21% 63.21% Step (%) #3:
It does nothing to control without the Electraulic Pneumatic Electraulic Pneumatic Electraulic Pneumatic Electraulic Pneumatic Electraulic Pneumatic 1.00
actuator.” Step 1 0.00 0.00 0.028 0.370 0.092 0.496 0.120 0.728 0.304 1.052
Step (%) #4:
Step 2 0.60 0.00 0.018 0.848 0.076 1.344 0.104 1.984 0.272 3.044
Through its dedication to constant and Step 3 0.00 0.00 0.022 0.700 0.076 1.304 0.116 1.644 0.000 0.000 0.50
Step 4 0.59 0.00 0.012 2.780 0.064 3.876 0.100 4.568 9.000 9.000
ongoing innovation, REXA Inc. can provide Step 5 0.64 1.09 0.026 2.452 0.094 2.896 0.156 3.044 0.000 0.000 Electraulic better
actuators that exemplify this notion. Step 6 1.85 0.00 0.018 6.600 0.080 8.112 0.140 8.384 9.000 9.000
Step 7 6.54 0.00 0.046 4.420 0.236 0.000 0.000 0.000 0.000 0.000
by (x) Times
REXA’s most widely recognized innovation Step 8 3.40 0.00 0.024 9.000 0.168 9.000 9.000 9.000 9.000 9.000 5.93
is the concept of Electraulic™ actuation. Softek Engineering Profiler program allows REXA to simultaneously run tests with a pneumatic and a REXA
Electraulic™ combines the functions of a so that the performance difference is made clear to the user. The command signal is black, pneumatic
feedback is blue, and REXA feedback is red.
high-performance electromechanical actuator
and a hydraulic actuator. Instead of driving “The system is not continuously circulating never had any mechanical maintenance
internal gears for motion and force, the oil to/from a reservoir tank, it is discrete – performed,” Hynes continued.
brushless motor drives a hydraulic pump meaning it only moves the motor/pump/ “As the internal parts and seals are always
in a closed loop hydraulic circuit moving a oil when a position change is commanded, bathed in a clean synthetic motor oil, they
single volume of oil from one side of the it only builds enough pressure to move the have unparalleled longevity. The system
piston to the other. load it is driving, and it is always above has 95% less oil volume than conventional
“It is hydraulic in the sense that it is using atmospheric pressure. What this means systems and uses ‘off the shelf’ synthetic
a hydraulic circuit internally, but electric in is that, unlike conventional systems, it motor oil. There is less oil in them than
the sense that it is motor driven,” continued does not have oil heat rise associated with there is grease in electromechanical
Hynes. “It is a discrete operation. The motor continuous circulation at high pressure nor actuators. The stable, repeatable, and non-
turns, instantaneously creating motion with does it have potential for ingress of foreign degrading positioning performance extends
the internal hydraulic ‘transmission’ until it contamination or condensation into the oil. valve packing and trim life. So, the end user,
reaches target position, and then the motor Essentially, all the factors that cause oil gets significant reduction in maintenance
turns off, stopping the actuator. Hence the breakdown and regular required oil/filter frequency in the valve/actuator and
reason we have coined the term Electraulic™. maintenance (and condensation heaters) are reliability is greatly improved. All of this is
One of the largest benefits of the eliminated by the inherent design. We have in addition to the major benefit of improved
Electraulic™ actuator technology, is that it actuators operating in field in modulating control and stability of the process that
does not require oil or filter maintenance. applications for 25 years that have allows the user to optimize their process
efficiency. They can tune their system how
Sensitivity it was originally intended to perform on
52.0 Signal Incr paper… without compromises.”
51.8 Electraulic Incr
51.6 Signal Decr
51.4 Electraulic Decr Optimizing turbomachinery
51.2 Pneumatic Incr “Within all of the industries REXA provides
51.0 Pneumatic Decr
50.8 solutions to, there is a very specific set of
50.6 Hold Time: applications that we target where we know
50.4 10
50.2 Offset (%): our technology provides significant value,”
50.0 50.00 explained Hynes. Turbomachinery is one
% Signal
49.8 Step (%) #1: area that is common across all industries
49.6 1.00
49.4 Step (%) #2: and therefore remains prevalent in each
49.2 0.50 infiltrated market for REXA. “Steam and
49.0 Step (%) #3: gas turbines typically use conventional/
48.8 0.20
48.6 Step (%) #4: complex hydraulic systems to control valves
48.4 0.10 and IGV’s. Those systems have all the
48.2 Electraulic better
48.0 problems described in the previous section
by (x) Times
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 and they are operating on the most critical
7.27
Time (sec) equipment in the plant. It is a natural fit
Softek Engineering Profiler program allows REXA to simultaneously run tests with a pneumatic and a REXA for REXA technology and has become one
so that the performance difference is made clear to the user. The command signal is black, pneumatic of our fastest growing application areas for
feedback is blue, and REXA feedback is red. upgrades & retrofits.”
a minimum 25-day shipping time to Advancement of critical workstreams venture partners, First Nations rights holders,
Northeast Asia, and approximately 45 over 2023 the Prince Rupert Port Authority, local
percent base case time savings over the REEF is currently working through front communities, upstream and downstream
Arabian Gulf, which requires a minimum end engineering design (FEED) activities, customers, and other key stakeholders.
18-day shipping time. This geographic where deliverables will include a refined Vopak and AltaGas are excited to further
advantage expands when there is capital cost estimate, a project execution evaluate the development of REEF and
significant congestion in the Panama Canal plan, a construction schedule, and a build on the strong partnership between
or when other global shipping pinch points projected in-service date, among numerous the two companies, under this new joint
experience disruptions. Furthermore, the other items. FEED and other development venture agreement. Vopak and AltaGas
Port of Prince Rupert provides REEF year- activities are expected to be completed by thank all stakeholders for the continued
round ice-free operations and has the late 2023, followed by an FID by the joint embracement and ongoing partnerships
deepest natural harbour in North America, venture. Solidifying long-term economic as part of this project. Working with
leaving it able to accommodate the world’s rail agreements in partnership with the stakeholders and seeking strong
largest vessels, which ensures safe and rail operator will also be key for the joint partnerships is part of both organization’s
reliable market access and allows AltaGas venture to be able to reach a positive FID individual and collective DNA and is
and Vopak to efficiently connect upstream and ensure the project advances, and, in engrained in how Vopak and AltaGas
and downstream markets. turn, delivers the strong benefits to the joint approach their businesses every day.
• Ultrasonic detectors
• Acoustic imaging
• Optical gas imaging
• Thermal imaging
• Gas sensors
• Gas sampling/analysers
Some considerations when selecting
sensor technologies include portability,
sensitivity, speed and ease of use, location
and proximity, required survey conditions,
survey procedures, deployment at scale,
frequency of inspection, resolution and
granularity of data, certainty of results,
reporting of results, analysis of results, etc.
A macro to micro (or vice-versa) approach
can be taken to collect data and report on
detected emissions over a very wide area
(satellite-scale) basis, all the way down
to a highly localised area (with hand-
held or permanently installed monitoring
equipment). Consideration should be
given to compliance with OGMP reporting
requirements – especially level 5.
It is always advisable to consult with committed to reducing methane emissions potential emission allows us to set a survey
subject matter experts when deciding were to adopt existing policies, “methane frequency aligned to risk (in some cases,
which monitoring technologies and emissions from global fossil fuel operations this is externally mandated by authorities’
equipment to use in which situations, to could be cut by nearly 15%.” prescriptive compliance requirements).
understand what results / benefits you can When emissions monitoring data is
expect when each are deployed. Monitoring data management and collected, it is imperative that monitoring
According to the International Energy analytics results are consistently processed and
Agency (IEA), adoption of existing In emissions management, we must take analysed, to drive mitigation actions (i.e.
technologies and procedures for leak the same ‘criticality’ approach as we do repair and maintenance) decision making.
monitoring and management is behind with risk management. Which detectable In any case, it is most desirable to have
where it should currently be. In their emissions are most likely to occur and emissions detected and quantified at the
“Curtailing Methane Emissions from Fossil what are the potential impacts of those earliest possible opportunity. This allows
Fuel Operations” publication, they state emissions likely to be, if these emissions repair and maintenance decision making
that if all countries that have already do occur? Knowing the criticality of each and action planning to start as early
as possible. The earlier an emission is
detected, and the root cause addressed to
eliminate (repair) that emission, the less
process fluid (by volume) will be emitted.
‘Time is of the essence’ in major emissions
elimination.
Elements of automation and
standardisation of data collection, storage
and reporting (including emissions
quantification and trending), using
software solutions is highly desirable. This
can accelerate the rate of response to
emissions mitigation and ensure minimal
total emissions.
I
f AM continues to develop as expected, technology is correctly applied for the part’s
businesses will have more immediate chosen application.
the completion of access to high-performance components Responsible application of AM is therefore in
a comprehensive that provide a much lower total cost of
ownership. Plant operators, for instance, will no
need of a clear specification process, especially
for organisations that are still relatively unfamiliar
in-house Design longer be beholden to long lead times or need to with its use in severe service. This is an issue
hold extra inventory because localised industrial IMI Critical Engineering has been working on for
for Additive printers will eliminate the physical distances several years and, subsequently, we are now
Manufacturing between OEMs and their end users. Among other seeing more customers ask important questions
benefits, this will make planned downtime and about valve design options, materials, build
(DFAM) project routine maintenance far more straightforward qualification and certification.
in 2017, which to complete without the threat of missed
deadlines.
Effective application of AM will always begin
with a clear understanding of the problem. This
enabled the Beyond procurement and logistics, AM also allows may seem like a trite point, but it’s essential for
manufacturers to implement and scale new valve creating a solution that fulfils its performance
deployment of AM design features for improved performance.1 This expectations and is compliant with industry
technology across technology can be used to make multi-stage flow standards. This is especially true for an oil
control devices, including valve cages or disk and gas or petrochemical plant. The operating
a wide range of stacks, flow distributors or diffusers, and multi- conditions and application requirements within
industries and stage high-turndown control ball valves. each are not only unique but will often evolve
over time with changes in plant output and fluid
applications. Tools only as good as the hands that characteristics. The only thing ‘standard’ is that
wield them nothing is standard!
By Steve Freitas, IMI Critical AM must be applied with care, particularly The AM part development effort should include
Engineering within critical applications across the power, oil a thorough assessment of the valve application.
and gas, and petrochemical sectors. In theory, This will typically include a review of the original
anyone with a 3D part scanner and printer valve specification but also operating data,
can develop components using AM. However, turndown requirements, duty cycle, and fluid
achieving desirable results that improve system conditions. It’s also useful to examine service
reliability and efficiency will very much depend history since frequent repair is a clear indication
on working with qualified and experienced of severe service and the need for a new
suppliers. Working this way will ensure the solution.
π
www.valve-world.net Valve World June 2023 21
A d d i t i v e m a n u fac t u r i n g
Improving
efficiency &
minimising
downtime
It’s in our DNA
Since its inception, the KOSO Group has been dedicated to responding to
the various needs of process automation (PA) for a wide range of countries,
through a firm belief in our creativity.
We provide the products, technologies and services with the originality and exceptional
quality that comes from being “Made in KOSO” .
Today, as a global solutions company that provides integrated automation
systems by control technology collaboration between our global subsidiary companies in
Japan and overseas, we continue advancing further upon the world stage.
URL : www.koso.com
C O N TA C T : i n f o @ k o s o . c o m
Hydrogen
D
uring the 19th and early 20th centuries,
many different valve designs were
globe valve to have invented – some more successful
the same minimum than others. Eventually, these designs
coalesced into three broad categories: cast in
required Cv as its iron and later steel, which corresponded to the
three main fluid control methods of shutoff,
control valve. throttling, and non-return. These three types of
By Ron Merrick and Ashley valve, the gate, globe and check, even had their
Casteel, Fluor own abbreviation – GG&C, which at one time was
almost synonymous with the term ‘valves,’ since
they were the overwhelming majority of valves
in use.
National standards bodies and engineering
societies recognized that disasters were occurring Distinguishing features of a fully guided-disc globe valve.
which could have been prevented through
standardization. In the USA, the American Society Since the unit wasn’t completely mechanically
of Mechanical Engineers (ASME, founded 1880) complete, some control valves were not yet
first worked on boiler safety to reduce the in place or were still being configured, so the
number of explosions. In the piping arena, they unit was “running on bypass,” with operations
worked on standardizing bolts and screw threads, personnel manually adjusting the bypass globe
pipe sizes and flanges, with a valve general valves as the unit was being brought up to full
design standard (B16e of 1949, later B16.34 of operations. As this was part of a major expansion,
1977) being an outgrowth of the flange standard. many of the operators were newly hired.
The American Petroleum Institute (API, founded The process temperatures were already high
1919) worked on standards for hydrocarbon enough to be above flash point, so any leakage
valves starting with the most common gate valve immediately broke out into small fires, which
(API 600, first published 1949). Later, they issued naturally caused the operators to close the valves
About the authors standards about smaller gate valves (API 602, and back away, and the startup was in serious
Ron Merrick, PE is recently 1962) and double-door check valves (API 594, jeopardy.
retired after a forty-five- 1974) but through the 1990s, there was very little When new valves have a problem, the first
year career in interest in creating a standard specifically for course of action is generally to assume the
specifying valves globe valves. product is defective. In this case, the valves
and other piping
One possible reason for the lack of interest in were provided by an approved manufacturer
materials. He
retired as a Senior an API globe valve standard was the steady with a very high-quality reputation, reinforced
Fellow and Director reduction in the use of hand-operated globe by the fact that no other valves from this
of Piping Material valves as a means of controlling the operations of manufacturer were reported to be leaking.
Engineering at a process unit. The growth of control systems and We started to suspect another issue when
Fluor Enterprises remote operation of valves, first pneumatic and we figured out that all these valves were in
in Sugar Land, Texas, supporting later electronic, meant that by 2010, one large locations where flashing (a sudden release
the worldwide piping description
international engineering company found that of vapor from a hydrocarbon liquid when the
and specification catalog.
only 9% of their worldwide valve purchases were pressure drops) was expected.
Ashley Casteel, PE is a Piping globe valves. We theorized that the flashing was occurring
Material Engineer at Fluor inside the valve, and the vibrations and pressure
Enterprises in How we found the problem fluctuations were causing the leakage. The
Sugar Land, Texas Opportunities, it is said, often arise from a operators said that they were only opening the
with project problem. In 2007, my colleagues were part of a valves about one or two turns when they saw and
experiences
task force designing and building a new crude heard the leakage from the gland and, in some
covering chemical,
refining, and unit at a major US refinery site. The owner cases, saw fire. We realized that the small partial
nuclear projects. expected a significant tax credit if the unit opening was causing a large pressure drop and
Her professional could be started before the end of the year, thus was instigating flashing.
involvement and commissioning of the unit was under way. Because we were in a time bind trying to bring
includes membership in API During the week before Christmas, we started the unit completely online, we decided to cut into
Refining SCOPV Division, and getting reports from the site that the bypasses the bypass line at each of the affected control
memberships on ASME B16
around control valves were leaking from the stem stations and add a second globe valve, in order
Subcommittee C, F, and N.
and packing area, and were having flash fires. to split the pressure drop across two valves.
A typical ‘nose-guided’ globe valve disc. ‘Nose-guide’ guide device, which introduces additional flow resistance. π
www.valve-world.net Valve World June 2023 29
Emission control
I
that valves can be SO 23632 is a standard first issued in 2021 cycles at the designated conditions. The test
that covers the design validation testing sequence is similar to ISO 15848-1, which enables
tested for is (DVT) of industrial valves. The purpose the use of existing cycling stations developed
ISO 23632. of these tests is to evaluate the valve’s globally for fugitive emission qualification and
operating and sealing performance within the offers both mechanical and thermal cycles. The
Luc Vernhes, Velan & design range determined by the full pressure/ new standard evaluates torque measurement
Colin Zegers, ITIS temperature envelope of the valve. Large oil against differential pressure to ensure it does
and gas companies have been using DVT for a not exceed the torque values published by the
long time to limit the risk of field service issues manufacturer, seat leakage to verify compliance
caused by unproven products, and to improve with targeted leakage rate based on ISO 5208
overall plant performance and safety. Surprisingly, with air, and maximum allowable stem torque
About the authors approximately 60 percent of industrial valves, validations. The purpose of the test is to confirm
Colin Zegers is the founder and despite meeting conventional design standards, that the valve performs as expected when
Managing Director of ITIS BV. do not meet the requirements of DVT. As a result, operated within the manufacturer’s designated
He has been some of these valves fail when exposed to field pressure/temperature rating, as provided in
involved in leak
conditions, such as pressure, temperature, and the product’s technical documentation. It
testing, industrial
product testing, operational cycles, rendering them unsuitable verifies torque requirements and maximum
valve testing, and for their intended purpose. ISO 23632 provides allowable stem torque, and the durability of
inspections for 25 a comprehensive framework for end users, seat performance and operating torque through
years. Colin is Team manufacturers, and testing laboratories to mechanical and thermal cycles. ISO 23632 also
Leader of ISO/TC perform DVT and ensure that industrial valves includes rules for extending qualification to
153, WG5, CD-ISO meet the necessary safety and performance untested size and pressure designation of valves
12101: Type Approval Testing of
requirements before reaching the field. within the same product range.
stem sealing for industrial valves.
DVT is essential for ensuring that industrial
Luc Vernhes joined Velan in 2003 valves are safe, reliable, and efficient in their Adoption by the industry
and has held multiple positions. operation. In this paper, we will present technical Since ISO 23632 is a newly published standard,
He now collaborates requirements of the ISO 23632 standard, where it has not been widely adopted by the
with clients to the industry stands with respect to adopting it, industry at this time. However, based on past
create innovative and finally, connecting the standard to a much experience with ISO 15848, it is common for the
products and
larger initiative to limit environmental impact by implementation of new ISO standards to require
expand markets.
Luc is the Chair of key stakeholders. a significant amount of time before widespread
the Canadian Mirror adoption. Despite this, the adoption of ISO 23632
Committee ISO/TC Technical summary is expected to bring benefits such as improved
153 and was the ISO 23632 sets out the requirements and criteria safety and performance, as well as reduced
Convenor for ISO 23632. He holds a for the use of metallic butterfly and ball valves in environmental impact, which will incentivise the
PhD in Engineering Physics and is
all industrial applications. The standard validates industry to adopt the standard sooner rather
a mechanical engineer.
the design of the product by subjecting it to 205 than later.
The increased demand for severe service Shell has the right to request a re-test when
valves required to realise the full potential of the qualification of valves has been voided.
alternative energy sources such as hydrogen, The re-test shall be subject to exactly the
geothermal and thermal solar, or to improve same requirements as specified. Unless
overall efficiencies of conventional energy agreed otherwise, the re-test shall take
sources, drives the development of custom place at the same testing facility, where the
valve design, tailored for these new previous test was carried out. Shell is now
processes. These special valves are good considering adopting the ISO 23632 standard,
candidates for DVT since they largely have instead of their proprietary Shell DVT SPE
not been field tested. 77/300, for its internationally recognised
On the other hand, because there is an status and cost-effectiveness, as well as its
increasing demand on procurement to auditable and standardised testing protocol,
diversify sources due to the turbulence which aligns with industry best practices.
experienced in recent years, the need to
qualify new suppliers can also serve as a ITIS’ DVT experiences
driver for DVT. For a DVT, the manufacturer is expected to
This is why one of the largest oil and gas have sufficient stock from which a random
companies now includes ISO 23632 in their sampling of their valve products, and shell
specifications and has ordered ITIS to test materials to be qualified, may be selected.
Butterfly valve after a DVT test. Tested at cryogenic
several valves accordingly. After completion of all the tests, the valve conditions (-196°C).
shall be disassembled in a clean, dust-
Shell DVT SPE 77/300 free environment. The valve body and all Environmental benefit
Shell has required DVT for a long time. internals, specifically the stem, packing, In addition of safety and reliability, ISO 23632
According to their proprietary standard, a seat(s), seals, bearings and obturator, also offers an opportunity for the customer
DVT should include a performance test at shall be checked for (excessive) wear and to help the environment by validating the
ambient, at maximum and at minimum damage. Post-test condition photographs are durability of valves. By selecting a product
design temperature at both a low and high then made and included in the report. that went through a series of qualifications,
pressure. The detailed test requirements For about ten years, other major asset the customer opts for a product that will
and procedure are in accordance with SPE owners in the oil and gas industry have most likely last longer and that will, in the
77/300. This procedure only evaluates the been requesting DVTs which are more or long run, consume less resources than an
manufacturing location or plant where less the same requirements as SPE 77/300. untested product that could fail prematurely
the valves are made. Therefore, even if a During DVT testing performed at ITIS, we and would have to be replaced. ISO 23632
manufacturer produces identical valves have even seen problems with valves tested is one of the building blocks that ISO is
elsewhere, these other locations or plants at the same practical conditions for pressure developing to reduce the environmental
will require independent qualification in and temperature. As already mentioned, impact of the valve industry. Ultimately, the
accordance with this procedure. over 60% of industrial valves fail the test for customer will be interested in performing
Changes to any item will not void the one of more reasons, despite conforming to environmental life cycle assessment (LCA) of
qualification for which the DVT procedure was conventional design standards. its valves. LCA is a method used to evaluate
intended, provided that the manufacturer For example, a class 1500 ball valve could be the environmental impact of products or
notifies Shell and complies with any equipped with PTFE seats which can endure services over their entire life cycle, from the
additional requirements Shell may specify. 200°C to 250°C, though only in combination extraction of raw materials to disposal or
with limited pressure. If the valves are recycling. In order to perform such study,
exposed to a temperature this high as well as one has to assess how long a product will
the highest possible pressure at which they be able to stay in service. ISO 23632 is a
should still be able to function, the seats could valuable source of data for conducting
be damaged, which leads to seat leakages. an environmental life cycle assessment
Alternatively, a valve could function very by providing intel on product durability.
well at room temperature, but for low- However, to fully complete the assessment
temperature or cryogenic tests, hardness and enable accurate comparison between
of materials, moisture, tolerances and various valves, additional parameters
clearances play a major role. In such such as a valve’s technical and economic
conditions, all valve features must be just reparability, environmental impact during
right, or seat leakage can occur, as well as manufacturing, and recyclability level will
the valve only being able to open or close also be necessary. The development of new
with immense strength. ISO standards will eventually allow for fair
As more and more end users and and accurate comparisons between products
engineering companies started to demand when conducting LCA.
DVT, it was time to launch an international In conclusion, by following the guidelines
standard: ISO 23632. Only seat and outlined in ISO 23632, companies can
operational testing is described in this improve a plant’s performance and safety,
Melted PTFE seats of a ball valve after a DVT test. standard because fugitive emission testing reduce their environmental footprint, and
Tested at 200°C and 50 bar nitrogen. is already covered by ISO 15848-1. contribute to a more sustainable future.
C
urrently, there is a lack of standard • F iller: These are solids that are added to the
guidelines in the industry to guide sealant for the purpose of providing additional
are essential to users on how to select the proper sealing capability. Valves that require sealing
ensure the valve product for different types of valves deep scratches can utilize sealants with fillers
and applications. This article aims to provide to ensure those scratches are properly sealed.
functionality and general tips and methods that users can follow In addition, solid lubricants are sometimes
reliability through to guide them in the right direction, with added to different sealants.
more focus on some lab tests that can help
the intended understand more about the sealant. Classification of valve sealant
service life. Depending upon the formulation, valve sealant
Valve sealants can be classified into the following main
Depending on Valve sealant is a term generally used in the categories:
the formulation, industry for the products used to repair valves • Cleaner: A semi-fluid combination of
online. This includes preventive maintenance as solvent and semi-synthetic lubrication oils
sealants can well as emergency repair. Products are usually with inorganic thickener. Valve cleaner is
be used for injected through the designated injection recommended to be used as a corrective
‘fittings’ to perform a specific task. Based on and preventive action to clean important
prevention, the required task products can be classified as seal faces and sealant passages. Valve
protection or as follows: cleaner also penetrates and loosens rust
• Valve Lubricants and corrosion deposits. It is essential to
a solution for • Valve Sealants ensure that the valve cleaner is compatible
practical failure • Cleaners and Flush with the valve material and does not
• Packing Compounds contain ingredients, acid, caustic, or any
such as seized solvent, that could have negative effects to
valves, passing or Generally, all valve repair products can be the valve internals.
categorized as greases. Grease is defined as • Lubricant: This is formulated from
external leakage. a semi-solid material consisting of base oil, synthetic grease with corrosion inhibitors
Therefore, it is additives and a thickener. When used for the and an inorganic thickener free of fillers
purpose of sealing, solid particles (fillers) such and sealant additives. Valve lubricant
important to as PTFE are sometimes added to the grease to is recommended to be used as a seat
understand how enhance its ability in bridging and sealing deep lubrication for on-service valves during PM
scratches. Below is the breakdown of sealant activities for lubrication purposes.
to select the right composition: • Sealant: formulated from synthetic grease
sealant to achieve • Base Oil: This can either be mineral based with corrosion inhibitors and an inorganic
or synthetic. The choice depends on the thickener and sealant additives to enhance
the required task service type where synthetic based products the sealing characteristics. Valve sealant is
and avoid causing can be used with services that are not recommended to be used as a corrective
compatible with mineral based oils. action for worn valves with minor leakage
additional failures • Thickener: Thickener is the term describing
Body Cavity Vent
and complications the ingredients added to a base oil in
order to thicken it to a grease structure; Stem Sealant Fitting
in the valve as a typically, a metal or non-metal soap.
Seat
Sealant Seat Sealant Fitting
result of using the Adding thickener to the base oil converts Fitting
it from fluid form (oil) to semi-fluid form
incorrect product. (grease).
• Additives: Chemical and metallic additives
By Bader M. Jarallah and
added to grease in order to enhance their
Abdullah B. Samman,
performance, choice of additive package
Saudi Aramco
is important. For example, applications
involving high contact loads will require
extreme pressure (EP) additives. Another Body Cavity Drain
example is corrosion-inhibiting agents added
to the grease for corrosion prevention. Figure 1. Typical auxiliary fittings in ball valves.
π
www.valve-world.net Valve World June 2023 35
Sealing
Sealant
troublesome as it must consider several sealants such as consistency, dropping be confirmed without conducting a
factors such as the dropping point of the point, water/hydrocarbon stability field trial. This is an additional step
sealant and the flash point of the base and temperature stability. The tests that can be taken towards extra
oil used. However, when the temperature mentioned in this report can be utilized measures, especially when trying new
range of the sealant is not provided, it and customized to aid in developing a products for special applications. The
can be tested in the lab by subjecting qualification process suitable for the application can be monitored for a
a globule of sealant to continuous high targeted application. specific period of time while the product
temperature for an extended period. It is also worth noting that some of the is applied to ensure it is not causing any
The tested subject is then observed for performance aspects of sealants cannot problems.
any physical changes that occur. An
example of this can be seen in Figure
9 and Figure 10 where the sealant was About the authors
heated to 60°C for 120 hours. As can be Abdullah Samman is a Lubrication Engineer working with
seen, the product in Figure 9 was not Saudi Aramco Central Engineering. He has a B.S. in Mechanical
affected by the high temperature while Engineering from the University of Leeds. Since joining Aramco
Figure 10 product failed by drying up and in 2015, he has worked on several issues in the field of rotating
hardening. equipment and lubrication. He has dealt with troubleshooting
of rotating equipment, lubrication failures, corporate lubricant
Conclusion condition monitoring program as well as providing consultations to
To summarize, proper selection of valve operating facilities and projects.
sealants and lubricants is important for
all industrial plants to ensure reliability Bader Al-Jarallah is a Valve Engineering Consultant at Saudi
and safe operation of valves. It is highly Aramco Central Engineering. He served as the Chairman of Valve
important to understand how to qualify Engineering Standards Committee as well as committee member
sealants for certain applications as of several engineering standards. Bader has a B.S. in Mechanical
there are currently no international Engineering and M.S. in Material Engineering. Bader joined Saudi
guidelines for sealant selection. Several Aramco in 2000. Since then, he has dealt with various design,
commissioning, operations, troubleshooting & maintenance
tests are explained in this report
issues.
which are of high importance to valve
A
VT’s distributor and installer Rangeline means the valve can be installed on a live line
which is the 7th Group has an ongoing relationship while the water is flowing. The resilient wedge
largest in the US. with SAWS, and they were thus called needs to be lowered just 2/3 of the way into the
for a solution. They immediately pipe to commission the installation meaning
Text and images by AVT suggested the installation of an insertion valve users have the choice of when to activate the
which could be cut in under full pressure with valve.
no need to shut off the flow. The 18” AVT EZ AVT’s VP of Global Sales, Shawn Petty said:
Valve would be the ideal piece of equipment “Rangeline is a trusted and valued AVT partner
for the job. and knew the EZ Valve would be the right
Rangeline’s National Sales Director, Greg Foushi solution to SAWS’ issue. Installing large valves
said: “Due to the configuration of the pipes such as these is a highly skilled job and one
feeding the pump station, an isolation point was Rangeline was totally prepared to carry out
required on a narrow section of pipe. On either after many years of installing EZ Valves. We’re
side of the pipe section was the leaking header delighted our technology offered the solution to
and a branched off tee that was still continually this tricky issue.”
feeding parts of the city. The new isolation point
would enable the pump station to continue
to produce the pressures (80 to 90 PSI) and
About AVT
Advanced Valve Technologies (AVT), a part
volumes required to maintain its normal water
of Critica Infrastructure, manufactures
supply to the city, while the header repair was
comprehensive solutions for the safe and
taking place.”
sustainable repair and rehabilitation of critical
water infrastructure.
The EZ Valve process
The company is best known for the AVT EZ
The AVT EZ Valve, an insertion valve, uses an
Valve®, an inline insertion valve designed for
integral isolation gate, which when operated after
quick and easy installation for emergency water
the slot has been milled into the pipe, allows the
line repair and planned pipeline maintenance,
EM machine, which milled the slot, to be removed
requiring no disruption in service.
and the resilient wedge installed. This process
I
n February, a 211-page proposal was important to understand what PFAS and PTFE are
environment. published on ECHA’s website. The proposed and how they differ. PFAS is a broad category of
By Ralf Vogel, European Sealing blanket ban on more than 10,000 chemicals synthetic chemicals that are used in a variety
Association is subject to a scientific review and six- of industrial applications. These chemicals are
month consultation period which started on characterised by their strong carbon-fluorine
March 22nd. The proposed restrictions are not bonds, which make them highly resistant to
expected to become effective for at least three or degradation and give them unique properties
four years. such as high surface tension and low surface
Included in the PFAS group are fluoropolymers energy. PFAS are widely used in the production
like Polytetrafluoroethylene (PTFE). This of a range of products, including fire-fighting
polymer is used extensively in many foams, non-stick cookware, and waterproof
industries for a wide range of applications, clothing.
and it is significantly used in the production PTFE is a member of the perfluorinated
of sealing devices, which are essential polymer family and is sometimes considered
components of many industrial processes. a PFAS. However, PTFE is different from other
However, there has been some controversy PFAS in several keyways. Unlike other PFAS,
over whether PTFE should be classified as a PTFE does not break down easily in the
perfluoroalkyl or polyfluoroalkyl substance environment and is not believed to pose
(PFAS) and subjected to the same restrictions significant risks to human health or the
as other PFAS chemicals. In this article, environment. Additionally, PTFE is considered
we will examine the reasons why PTFE in to be less bio accumulative and less toxic
sealing devices should be exempt from PFAS than some other types of PFAS.
restrictions in the EU. There are several reasons why PTFE should
be exempt from PFAS restrictions in the EU.
Overview of PFAS and PTFE PTFE has a number of unique properties
Before we delve into the reasons why PTFE that make it an ideal material for use in
should be exempt from PFAS restrictions, it is sealing devices. One of the most notable
properties of PTFE is its low coefficient Another argument for why PTFE in organisations, the ESA has commissioned
of friction. This property makes PTFE sealing devices should be exempt from a socio-economic analysis of the use
an excellent material for creating PFAS restrictions in the EU is that it is of fluoropolymers and -elastomers in
seals that are durable and long- already subject to regulation under other the sealing industry. 400 companies
lasting. Additionally, PTFE has a high existing legislation. For example, the participated in this survey. Beside ESA
chemical resistance, which means it European Union’s REACH (Registration, members, OEMs and end users were
can withstand exposure to a range of Evaluation, Authorisation, and Restriction among the participants. It is critical to
chemicals without degrading or losing of Chemicals) regulation controls the use forward such detailed information to
its sealing properties. This makes it of chemicals in products sold in the EU. ECHA who is acting on the principle ‘No
particularly useful in applications where This regulation requires that all chemicals data, no market.’ Industry input and
seals are required to function in harsh used in products undergo a thorough data – across the entire fluoropolymer
or corrosive environments especially as evaluation of their potential risks to value chain – are critical to support
packings and gaskets in valves for the human health and the environment. PTFE proposed and additional derogations as
chemical industry. has undergone this evaluation and has well as exemptions.
PTFE has been widely used in been found to be safe for use in sealing So, it is most important now for the
sealing devices for decades, and its devices. This regulation ensures that producers and users of fluoropolymers to
effectiveness and safety have been PTFE is subject to appropriate regulatory participate in the online consultation on
well-established through numerous oversight and provides a mechanism the PFAS restriction proposal on the ECHA
studies and evaluations. In the United for addressing any potential concerns website (https://echa.europa.eu/) which is
States, for example, the Environmental that may arise in the future. There are open until September 25th.
Protection Agency (EPA) does not currently no alternative materials that are
consider PTFE to be a hazardous as effective. Even if there are possible
substance or a priority pollutant. The alternatives emerging to implement them
About the author
Ralf Vogel is a
European Chemicals Agency (ECHA) for critical applications in industries mechanical engineer
has also concluded that PTFE is not like nuclear, aerospace, military and and has been working in
a persistent organic pollutant. These petrochemical requires application testing the sealing industry for
evaluations and regulatory decisions and approvals which can take from 5 to 28 years. Currently, he
provide strong evidence that PTFE is 25 years. is the Technical Director
safe for use in sealing devices and valve Beside issuing a position paper and of the European Sealing
Association.
applications. collaborating with other industry trade
…Delivering Trust.
At Bray, our people, our partners, and our processes consistently deliver
innovative flow control solutions focused on performance, quality, reliability, and safety.
Learn more about Bray…Leading with People | Visit us at Valve World Americas Expo | Booth 503
Emission control
References
1 IEA estimates on O&G methane
emissions, EPA Industrial Processes and
As this graphic shows, roughly 75% of oil and gas methane emissions take place in the Upstream segment with
Product Use, Kearney analysis
about one third of these emissions are related to the operation of process gas-driven pneumatic actuators.1
Infrastructure
With a Factory built up area of 62,000 sq ft. and
the land area of 7,700 sq. yd. CTPL has the latest
technology machines.
Testing Facility
Chemical Testing Hardness Testing
Mechanical Testing IGC Testing
NDT(RT,UT,LPT,MPT)
ISO
100MT/Month Investment
Casting IBR
O
n February 7th 2023, the European
Chemicals Agency announced a
partnered with proposal for the European Economic
the International Area that will effectively lead to a ban
on all PFAS materials, due to their persistence in
Institute for the environment. Further regulation of PFAS is
also being assessed by other governments across
Nanocomposites the globe.
Manufacturing, Conventional high performance sealing compounds
rely on PFAS (Per- and Poly- FluoroAlkyl Substances) IINM rubber testing facilities.
Warwick as these materials are resistant to extremes of
Manufacturing temperature and aggressive chemicals. PFAS
are critical to the semi-conductor, aerospace,
This collaboration will draw on the university’s
extensive expertise in Elastomer and Polymer
Group at the petrochemical, defence and nuclear industries, technology. Dr Chaoying Wan, Reader of Functional
for example, and there are currently no suitable Polymers and Nanocomposites at WMG, University of
University of alternative materials available. Alternative sealing Warwick explains: “Collaborating with James Walker to
Warwick, to materials are urgently needed to replace PFAS. develop alternatives for PFAS seals is an important and
Dr Mike Eason, James Walker Sealing Division, exciting opportunity. Our elastomer research facility
start a 24-month Technical and Quality Director commented: is supported by High Value Manufacturing Catapult
collaboration “Developing alternatives to PFAS elastomers is
a global issue with supply chain impact already
Centre (HVMC), equipped with the latest technology,
including a rubber process analyser (RPA) with wide
with Dr Chaoying seen. I am delighted that we will work with temperature range – it is the only one in the UK, and
Dr Wan and her team to identify and develop one of only a few in the world with the capability
Wan’s team to materials which will help industry be compliant to simulate dynamic elastomer performance at very
develop novel high with the proposed regulations. low temperature. This function is extremely useful
This partnership will accelerate James Walker’s to compare differences in formulation design for
performance sealing development of seal materials for critical industry. applications such as high pressure or low temperature
compounds which WMG has small scale, advanced, mixing capability,
with knowhow regarding nano-fillers and polymer
sealing. I am very much looking forward to working
with the James Walker team on the development of
will be compliant science that will allow James Walker to rapidly new material options for high performance sealing
design, manufacture and screen bench-scale test applications and advancing our knowledge of polymer
with future PFAS formulations. I believe the combination of James formulation and performance.”
regulation. Walker’s history and expertise in critical industrial The research partnership will commence work in
sealing together with WMG’s state of the art June this year and it is expected that this will provide
Text and images by James Walker capabilities will enable rapid development and an important boost to work that James Walker is
commercialisation of materials. James Walker is already undertaking with its customers and supply
committed to finding PFAS compliant alternatives that chain aimed at developing the next generation of
will meet the challenges faced by global industry.” sealing solutions, including alternatives to current
PFAS options.
The next generation of sealing solutions
WMG has an international reputation for working
About the company
successfully with industry, with a history of
The family-owned James Walker Group provides
partnering with pioneering entities, including solutions in sealing, rail track fixation, concrete
Jaguar Land Rover, BAE Systems and Goodyear repair and vibration attenuation, offering high-
amongst many others. performance products and systems based on
advanced materials technology and engineering.
Their sealing division is a dynamic global
manufacturing organisation, supplying a vast
range of high-performance fluid sealing products
and associated knowledge-based services to
virtually every industry sector. The division is
skilled with materials technology, particularly
relating to elastomers, polymers, composites and
engineering plastics and has extensive expertise
in precision machining of exotic alloys for
metallic seals, and tension control fasteners for
bolted joints.
Elastomer materials research.
RUGGED
• Water Treatment
• Potable Water Service
• Reverse Osmosis
• Desalination
A-T CONTROLS
OFFERS THE
The NS Series ball valves are available
in sizes 1/4”-6” with threaded, socket
NS SERIES
weld, butt weld (3-piece) and flanged
(2-piece) connections.
T
hydrogen/carbon
he technological shift from other of the Earth (air, water and land) which helps
ratio, efficient non-renewable carbon fuels (such as regulate the temperature on our Earth and
combustion, and coal and oil) to natural gas in many
sectors from electricity generation to
ensures the ecosystems remain stable.
smaller impact to heating systems (air & water) for homes has The carbon cycle includes:
contributed to a considerable reduction in the 1. Photosynthesis: plants absorb CO2 from the
the environment, carbon intensity and carbon footprint of energy atmosphere, convert it to organic matter and
including lower production. Natural gas generates 50% fewer release oxygen into the atmosphere.
CO2 emissions compared to coal and 30% less 2. Respiration: plants and animals release CO2
carbon dioxide than heating oil. The transition to natural gas back into the atmosphere through cellular
(CO2) emissions. has been supported through the development
of a supply chain consisting of exploration,
respiration.
3. Decomposition: dead plants, trees & animal
production, transportation infrastructure matter are decomposed by microbes
By Tim Goedeker and
(local, national, and transnational) gas grids, and fungi releasing CO2 back into the
Bronson Pate
gasification plants and end-users. atmosphere.
4. Use of non-renewable carbon fuels &
Carbon deforestation: CO2 released from combustion
Before talking about “decarbonizing” or of non-renewable carbon (fossil) and from
reducing carbon emissions, let’s take a moment deforestation can disrupt the natural balance
to understand carbon and carbon emissions. of the carbon cycle leading to increased
Carbon, in its elemental form, is not harmful to CO2 in the atmosphere and the loss of
the environment or human health. In fact, it is biodiversity.
the building block, the chemical backbone, of all
living organisms (humans, animals, plants) on As seen in Figure 1, the oceans absorb
Earth and plays an important role in the carbon approximately 40 times more CO2 than the
cycle. Carbon compounds regulate the Earth’s atmosphere (38,000 vs 730) and plants/tress/
temperature by absorbing & releasing CO2, soil above 3 times more CO2. Both are areas to
make up the food that sustains us, and provide explore for improving CO2 uptake and reducing
energy that fuels our global economy. the excess CO2 in the atmosphere.
The carbon cycle is the process by which CO2 Concern arises when there are excess CO2
is absorbed and released among different parts emissions in the atmosphere. Increasing levels
π
www.valve-world.net Valve World June 2023 51
Carbon
Figure 4. The natural gas supply chain – summary of opportunities to reduce carbon emissions.
Emissions from end-use of natural same energy content and its use can and lowest GHG emissions of the non-
gas reduce GHG emissions. renewable carbon fuels. Further reducing
Strategies to reduce CO2 emissions include: • Switching to or integrating other low its carbon intensity and carbon emissions
• Switching from the end-use of NG to or no carbon fuels such as biogas, or throughout the supply chain is necessary
electricity sourced from low or no hydrogen, into the NG energy mix could for it to remain the best fuel to address
carbon intense sources, such as wind, reduce emissions as well. the energy “trilemma” (availability,
solar, nuclear and hydro can reduce sustainability, price) through this century.
emissions from the combustion (scope Reducing the carbon intensity of natural
3) of natural gas. However, there is gas throughout the supply chain is References
a significant loss of thermal energy necessary to help address the impact EIA Carbon Dioxide Emissions Coefficients
when switching from direct use of of increasing GHG emissions in the – https://www.eia.gov/environment/
NG to the use of electricity. From an atmosphere. As highlighted in Figure emissions/co2_vol_mass.php
energy balance perspective, switching 4, low or no carbon energy sources,
to electricity will require 2-3 times and energy efficiency measures are About the authors
more energy (to make the electricity) important tools in this effort, and should Tim has over 38 years
to meet the comparable energy from be integrated into the natural gas of experience in refining
operations, environmental
NG. supply chain’s tool box. Investing in new
compliance, engineering,
• Incorporating renewable energy sources technologies and practices will reduce
economics, and strategic
directly into the energy mix, such as greenhouse gas emissions, will reduce planning, including
renewable natural gas (RNG), derived product loss (improve revenue) and may leadership roles in
from organic waste sources such provide cost savings (improved energy corporate environmental
as landfills, wastewater treatment efficiency). programs, refinery operations and project
plants, and agriculture can reduce GHG Our lives rely of Carbon and Energy (see development. Prior to his retirement from
Phillips 66 in 2022, he was accountable for
emissions. RNG has a lower carbon Figure 5). US natural gas has the best
implementing corporate wide programs to
footprint than NG but has nearly the reliability of supply, a high energy content
eliminate environmental regulatory non-
compliance incidents, incorporate new federal
environmental rules into the organization,
• Carbon is Necessary – Is Integral to quality of life many and manage & minimize emissions (including
have and many underdeveloped nations desire GHGs) footprint, among others.
• GHG (carbon) emissions – Too many are not good for
sustainability of quality of life & planet. Bronson Pate is currently the
Environmental Consulting
• Natural Gas (NG) is key “24/7” energy source for all Manager for Teadit North
America and the Director of
countries on the low carbon journey
Global Fugitive Emissions
• To improve NG: for MagDrive Techology. He
• Reduce/eliminate leaks - low hanging fruit... $$ has more than 15 years of experience dealing
• Fuel switch (low carbon/renewable) is coming to with regulatory and technical issues related to
“scale”... $$$ Leak Detection and Repair (LDAR) for numerous
• New infrastructure needs are hurdle (physical & cost) industries both here and abroad, specifically
within refining, petrochemical and chemical
Figure 5. In summary – life relies on carbon to survive but fewer emissions from carbon are needed. industry plants.
F
The health of or operators, maintenance engineers, and shutdown includes the maintenance costs, but
asset management experts in process also the service interruption, and the loss of
control valves plants, turnarounds are the only chance production. The supply chain issues of a single
and actuators to repair or replace critical control valves
without additional unplanned downtime. Waiting
valve failure can be costly. If the process plant is
producing feedstock, the downstream plant that
is critical to the for turnarounds, which are very expensive, is waiting for the feedstock may also have to shut
increases the chances of surprise failures, which down. If the plant is producing finished product,
ability of process are often even more expensive. Besides that, in deliveries may be missed, and contracts may be
plants to operate a turnaround, time is of the essence, and it is breached.
necessary to focus on only necessary and critical If the valve fails catastrophically, there can be
without significant tasks. To know the accurate Remaining Useful injuries, additional failures of equipment and
unplanned Lifetime (RUL) of valves and actuators is therefore
a huge advantage in planning the next turnaround.
instruments, and even damage or destruction to
vessels, reactors, and piping and systems. For
downtime events. Manufacturers normally provide an indication example, allowing a polymer reactor to go cold
of the expected lifetime of a valve or actuator. because of a valve failure could result in having
This paper However, these indicators do not consider the to replace the reactor entirely. Thus, a single
discusses the actual operating history of the valve, or the control valve failure could set off a concatenation
operating conditions under which the valves of failures that can be catastrophic and costly.
development of and actuators exist. The information provided While the cost of a catastrophic failure dwarfs
an auto-diagnosis by the manufacturers is really of limited use for
maintenance and turnaround planning.
the cost of replacing valves and actuators that
do not need replacement because their condition
algorithm for The information should be relevant to asset is not known, the practice of replacing valves
management and reliability engineers. Having the and actuators during a turnaround because they
predicting the ability to know the accurate RUL is critically relevant might fail before the next turnaround is common
Remaining Useful for planning a shutdown, turnaround, or any sort of and costly. Carrying the inventory of replacement
asset replacement strategy. The issue is the same valves, actuators, and valve trim in stock without
Lifetime of control for zero maintenance valves, which simply require knowing when or how many valves will need
valves and replacement, and valves that can be refurbished. to be replaced is expensive, and there is never
any guarantee that even with a large stock of
actuators using The business issues of unplanned valve inventory replacements, the correct parts or
failure valves will actually be in stock when needed.
operating data. The cost of an unplanned shutdown to replace The cost of periodic inspections is lost time and
By Walt Boyes and Nicolas Spiegl, or repair a valve can be much higher than the production loss. Basic function inspection (or
UReason simple cost of the valve, actuator, and the labor partial stroke testing) simply confirms that the
to repair it. If a valve fails, even if it doesn’t valve opens and closes. It does not indicate how
fail catastrophically, the cost of the unplanned the valve is actually performing.
Valves that do not open more than 75% due to a mechanical failure.
information. All this information is used installed over the past thirty years or more years to 20 years, which matched very well
to periodically update the RUL. Everything and are in significantly different states of the actual performance of the valve (failure
that the valve is doing, and everything repair. detected and control performance analysed)
that is happening to the valve is taken into Second, it does not require a smart and matched the condition of the valve after
consideration to update the RUL. actuator or positioner. Smart actuators inspection. The RUL calculated did not agree
For the development of the algorithm, we require communications infrastructure to with the straight-line estimate of performance
used the experience from our test centre. get the smart diagnostic data from the from the OEM—it was more accurate.
The test centre features a water loop at actuator to the operating software and the
industrial scale. It allows us to perform maintenance system. This requires extra Our conclusions
hundreds of test cycles for individual valves. investment. Many valves and actuators use It is an absolute necessity to be in control
In a typical test, a valve and actuator with one type of communications, while others of the actual condition of critical assets in a
known dysfunctions are installed and use a different system. In many cases, the process plant. It is not a nice-to-have gimmick
operated for hundreds or even thousands of smartness of the actuator is only used for of some Industry 4.0 pilot projects. It is now
cycles. The operating data are collected and calibration and initial startup, not for real critical to be in control. There are reasons
used to develop algorithm cable of detecting time reporting of diagnostic data, because for it: skyrocketing costs of process failures,
the failure. We were able to show that the control system itself was not designed supply chain failures, critical shortage of
algorithm developed at the test centre are to accept that input in real time. experts, and the need for more automation.
suitable for harsh industrial environment of Our solution requires only the existing By now, it is well understood that the
an operating plant. data that is already available on the DCS/ operating data from production assets like
The test centre allows us to rapidly test a SCADA level for basic process control. Most control valves contain critical information
large variety of valves and actuators and companies are recording and storing this about the actual health and condition of
simulate dysfunction. The flow loop is data for a minimum of three years or more. those assets. We have shown that it is
equipped with advanced sensors and data possible to use the basic operating data of
recording equipment. The results of using the algorithm a valve (setpoint and actual position) to
Other solutions to the problem rely on the To validate the algorithm, it was used evaluate the condition of the valve and the
diagnostic information from the individual for over three months to calculate the actuator and to use these results to derive
actuators (smart positioners). Our approach RUL for 40 valves and actuators in a heat the valve’s RUL.
only needs the operating data of the distribution network. Knowing the RUL of these assets, especially
valve: the setpoint and actual position, or The operator of the network uses the OEM’s control valves, is very valuable for asset
alternatively, the controlled variable. This straight-line estimate of 15 years to plan management, reliability engineers,
approach provides two major advantages. replacement, stock spare parts, predict operations, and maintenance teams. It
First, this approach can be used for all investment and maintenance costs. The helps the plant operate better. It helps the
types of different valves and actuators: old, 40 valves in the system were installed at management to invest smarter. It contributes
new, digital, analogue, electric, pneumatic, different times in the last 15 years. to increased production and higher profit
and so forth. This is the reality in all The RUL calculated matched the operator with lower maintenance expenses.
existing plants. Many different models and experience that he has normally had The answer to the question is thus to use
types from various vendors that have been to replace the valves anywhere from 2 the operating data to calculate the RUL.
SOUTHEAST ASIA
E n d - u s e r i n t e rv i e w
Sustainability
The industry is moving towards greener
energy, and one way Claire notices
this is because Fluor is working on
more projects in support of the energy
transition toward a more sustainable
future.
“You can see that Fluor spends a lot of
time going to different conferences, and
presenting at lots of business forums.
Right now, Fluor is very hopeful about
the future and where we’re heading. It’s
crucial to stay ahead of what’s to come
and to have the expertise to deal with all
those changes.”
Jotachar JF750 XT represents Highly flexible, yet combined with Oxford Flow IM gas regulators with an intermediate to
a step change in passive certified durability to the latest (IM100) are approaching four medium pressure of 7-2 bar
fire protection for oil, gas, NORSOK M501 (2022) and UL2431 years of continual operation in the SGN network. The
and energy industry assets. test regimes (without the need for with no required maintenance or regulators maintained a
Developed using unique, additional topcoat), Jotachar JF750 servicing. setpoint accuracy of +/-2.5%,
patent-pending technology to XT complies fully with the industry’s Oxford Flow engineer and stabilising in 5-10 seconds
deliver exceptional performance most stringent requirements. produce innovative flow control compared to the replaced
when exposed to extreme Jotachar JF750 XT is third-party valves for gas, liquid, and incumbent, which depending
environments, Jotachar JF750 XT tested and certified to key multi-phase applications across on demand, required up to
delivers certified and proven all- industry fire and cryogenic spill various markets worldwide, 15 minutes to reach stability.
climate performance. protection standards, including including gas distribution and No failures were experienced
Extreme climate testing has listing to UL1709 in addition to transmission. In 2019, Scotia Gas throughout the more than three
been extended to additional Lloyds Register and DNV Type Network installed Oxford Flow’s years of continuous operation
global test locations, including Approvals for pool fire, jet fire, 4” wafer IM100 gas regulators at to date, with zero maintenance
exposure to the harsh desert and cryogenic spill protection. a District Pressure Governor in activity. The lock-up properties
and sub-tropical conditions at It features low installed thickness Ayrshire, UK. of the IM were also tested
Jotun’s Middle East and Asian combined with the advantage of During service, the IM100 regularly, with the IMs passing
test facilities. mesh free application. performed excellently, operating at every phase.
GEA optimises design programme for Oliver Valves rejuvenate DBBs for Brunei
refrigeration plants Shell
critical equipment on all of their
platforms. Updates include safe
and reliable DBB valves that
comply with ASME B16.34 – an
industry standard for valves.
In recent years, Oliver’s
relationship with supplying
Brunei Shell has further
strengthened due to the
standardisation of its DBB’s to
incorporate a needle valve, and
leakage tested as a complete
assembly, making them ready
GEA AWP expands and optimises been added. The critical velocity
Oliver Valves has supplied for immediate onsite installation.
the refrigeration design program is taken into account in the
Brunei Shell with a broad range This is saving Brunei Shell huge
ValveCalc with additional content calculation of the branched lines
of topside valves for many amounts in both time and costs.
and functions. The new ValveCalc calculations of safety valves as
years, including their Double Renowned for quality and
7.5 can also be used to dimension well as the different fire sections
Block and Bleed (DBB) Valve, reliability, Oliver Valves is
branched safety and overflow in the calculation.
and has provided huge cost and receiving significant interest
blowoff lines complete with pipes, Through the revised program,
time-saving benefits to Shell’s in the supply of its DBB valves
bends, transitions, and other updated new product types
‘Rejuvenation’ project. with integrated needle valves to
possible components. It provides a are now also available such
The main purpose of the project, Brunei Shell platforms around
design environment for graphically as WVR AL DN15-DN100, SFCS,
now a decade old, is to update the world.
mapping and editing a pipe and FT in larger dimensions. In
network. The user can compile all addition, there is the possibility
sections and valves of his plant to calculate with own fittings and KITZ and JPN H2Ydro to collaborate on
himself online with ValveCalc 7.5. components. Thus, there is an
New languages such as Korean, update to the latest standard for hydrogen station
Chinese, Polish, and Italian have safety valve calculation, EN13136.
TEADIT North America appoints CEO and COO Neste moves forward in its
success,” Riggs said of his
renewable hydrogen project
appointment.
Teadit North America has
also appointed Chris Day
to the position of Group
Chief Operating Officer.
The new role will include
commercial and operational
responsibilities for all Teadit
companies.
Neste is working on a 120 MW electrolyser project
Formerly the President of
to produce renewable (i.e. green) hydrogen at
TEADIT Group has announced sealing solutions in the oil Teadit North America, Chris
is a degreed mechanical its Porvoo refinery in Finland. The investment
that Robbie Riggs has been & gas and chemical process
appointed to the position industries and he looks to engineer who has been with decision readiness is expected to be reached in
of Chief Executive Officer of continue the improvement the company for nearly 25 early 2024. If an investment decision is made,
Teadit North America. of products in the field years, and in the fluid sealing green hydrogen production could start in 2026.
Formerly the Vice President of industrial sealing and industry for over 30 years. In connection with the 120 MW green hydrogen
of Sales & Marketing, Robbie gasketing technology. In his time at the helm, project, Neste has started a preliminary study
is a degreed mechanical “I am thrilled to be Chris has led Teadit to with Porvoon Energia on the utilisation of
engineer with nearly 25 leading TEADIT North being one of the leaders in renewable heat in district heating.
years of experience in the America at such a the North American market Hydrogen projects at Neste’s Porvoo refinery
industry. He has overseen formative and fast-paced for fluid sealing products contribute considerably to the EU green hydrogen
all global marketing, North time for the company’s and technical expertise. value chain. In July 2022, Neste became the first
American sales and strategic increased growth. It is a He is a highly sought-after Finnish company to receive IPCEI (Important Project
developments for the very exciting time in the resource in the industrial of Common European Interest) status from the
company for the past five company’s evolution and sealing community and European Commission for its hydrogen projects. In
years. I am honored to have the looks to continue the December 2022, Business Finland awarded Neste
Robbie holds several opportunity to participate improvement of gasketing EUR 27.7M of public funding for its renewable
patents on innovative in Teadit Group’s continued technology. hydrogen projects at the Porvoo refinery.
Greene Tweed, a manufacturer of demanding specifications and Santos has signed four as well as of other industries
high-performance thermoplastics, standards. The facility is expected memoranda of understanding in the Northern Territory, by
composites, seals, and engineered to start production in early 2024. for the proposed storage of CO2 providing safe and permanent
components has announced The new facility will combine emissions from third parties to CO2 storage in depleted gas
its investment plans for a new Greene Tweed’s technologies underpin the initial development reservoirs that previously held
manufacturing facility in Cheongju- with advances in automation to of the Bayu-Undan carbon capture gas and condensate in place for
si, Chungcheongbuk-do, Republic manufacturing products at the high and storage project, where front tens of millions of years.
of Korea. standards that customers demand end engineering design work is Importantly, Bayu-Undan CCS
Greene Tweed is investing in Korea and expect. While the facility may nearing completion. provides a potential Scope 3
to support the continued growth of eventually produce additional The MoUs indicate demand for emissions solution for Australia’s
the global semiconductor industry. product lines, the new capacity CO2 storage at Bayu-Undan CCS exports to Asia, with large
The company plans to manufacture will initially be dedicated to Greene could be more than 10 million customers in countries such as
some of the most widely adopted Tweed’s Chemraz® product line, tonnes per annum (Mtpa). Korea looking to capture the
and advanced elastomer seals a brand for sealing solutions Bayu-Undan CCS has the potential energy and industrial emissions
that consistently enable reliable to semiconductor, energy, and to reduce the absolute emissions and ship CO2 to Australia for
performance and meet the most industrial markets. and emissions intensity of safe, permanent sequestration
Australian gas and LNG projects, deep underground.
APR Supply Co. acquires Industrial Piping
Systems
Change in Valmet’s executive team JA Moody & Lexair to supply K-LOK valves for
Team and reports to President
US Navy
and CEO Pasi Laine. lube oil, AFFF, and other fluid
Tero Kokko currently works lines on every class of Navy
in Valmet’s Services business ship.
line as Vice President, Fabrics Lexair will be manufacturing
business unit, where he critical valves for the Navy and
started in 2020. Prior to this, he distributing them through JA
worked in various management Moody’s established sales and
positions at Cargotec and its service channels.
subsidiary Kalmar since 2011 and The Keystone K-LOK meets all
in Metso’s Automation business navy MIL-DTL-24624A standards,
between 2004-2011. Between including demanding shock
1998-2004, Tero Kokko worked as Two small businesses with and vibration resistance
Mr. Tero Kokko, Ph.D. (Eng.), a senior researcher and research decades of experience in the requirements. It is available in
M.Sc. (Econ), has been engineer at Tampere University defense supply chain have 10 stock sizes from 2.5 inches
appointed President, of EMEA of Technology. teamed up to bring the US to 14 inches. The ultra-durable
(Europe, Middle East, Africa) at Tero Kokko succeeds Vesa Simola, navy better service and quality valve body and disc are made of
Valmet as of June 1, 2023. In whose decision to continue for a familiar, proven product - 316 stainless or NAB and Monel,
his new position, Tero Kokko is his career outside Valmet was the high-spec Keystone K-LOK with graphite packing and an
a member of Valmet’s Executive announced in February. butterfly valve, used for fuel, RFTE seat.
Core & Main opens new facility in Lincoln, Rotork’s Skilmatic SI electro-hydraulic
Nebraska actuators
With a wide choice of operating
speeds, ESD options with single
or dual inputs and partial stroke
testing (PST) to meet a wide range
of applications. All actuators are
available with hazardous area
certification and are suitable for
use in SIL 2/3 systems.
Rotork introduces a compact The actuators share the same
and robust quarter-turn design intelligent features as Rotork’s
to its Skilmatic SI range of self- IQ3 range, including non-
contained electro-hydraulic intrusive commissioning by
actuators. The new actuator uses means of an intrinsically safe
Core & Main, Inc., the advancing product category and better a rack and pinion drive for a handheld Bluetooth wireless
reliable infrastructure with local serve waterworks customers in torque output of up to 1,000 Nm. setting tool, performance
service, announced the opening the Midwest. This step in Core Typical applications for Skilmatic SI monitoring and configurable data
of its new facility located in & Main’s growth strategy builds actuators include functional safety- logging, increased functionality,
Lincoln, Nebraska. The new on the commitment to make its related emergency shutdown (ESD) and enhanced availability of
location allows the company to products and expertise more inputs and remotely operated valve and process data for asset
further expand its waterworks accessible nationwide. shutoff valve (ROSoV) duties. management and data analysis.
Limitorque LPS scotch yoke ball valve QatarEnergy awards EPC contract for the
North Field South Project
QatarEnergy has announced the The announcement was made
awarding of the engineering, during a ceremony held to mark
procurement, and construction (EPC) the award of the EPC contract for
contract for the North Field South the two LNG trains and associated
(NFS) project, which comprises two facilities with a joint venture of
LNG mega trains with a combined Technip Energies and Consolidated
capacity of 16 million tons per Contractors Company (CCC).
annum (MTPA). The EPC contract’s value is
NFS, together with the North Field around EUR 9.2 billion, and its
East (NFE) project, will increase scope covers the construction
Another Limitorque LPS-20 is is the innovative, reliable Qatar’s LNG production capacity from of two mega LNG trains with a
ready for dispatch. This unit was choice for on/off, inching, the current 77 MTPA to 126 MTPA. capacity of 8 MTPA each, with
built by Acrodyne Pty Ltd under and modulating automation QatarEnergy holds a 75% interest associated facilities for gas
the modular programme to suit applications on quarter-turn in the NFS project and has already treatment, natural gas liquids
the exact requirements of the medium-to-large sized valves in signed partnership agreements recovery, as well as helium
customer. general and protective services with TotalEnergies, Shell, and extraction and refining within
The scope included the mounting for the oil & gas market. ConocoPhillips for the remaining 25%. Ras Laffan Industrial City.
of the valve, fitting, piping, and Rugged heavy-duty fabricated
calibrating a Siemens positioner, carbon steel build epoxy TechnipFMC awarded a large subsea contract
and installation of an AcroMatic painted and Electroless
volume booster. Nickel Plated (ENP) cylinders
This configuration provided a provide maximum protection
4-second open and 8-second against corrosion. Dust/water
close time. proofing to IP66/IP66M and
Limitorque’s LPS heavy-duty IP67/IP67M according to EN
pneumatic scotch yoke actuator 60529.
Circor further enhances the digital Groundbreaking ceremony for the expansion
experience and modernisation of the GF location in Seewis
Montenegro signs MoU with Enerflex Energy Systems and Wethington Energy Innovation
Montenegrin Prime Minister overall economic progress of
Dritan Abazoviº signed a Montenegro.
memorandum of understanding During the press statements,
between the Government of the importance of cooperation
Montenegro, Enerflex Energy with American companies such
Systems and Wethington as Enerflex Energy Systems was
Energy Innovation with regard particularly emphasised.
to providing support towards The Parties intend to undertake
the enhancement of energy in good faith discussions and
infrastructure in Montenegro. actions intending to pursue two
The signatories of the energy infrastructure projects
memorandum agreed that this as follows: the construction and its further storage, regasification, thermopower plant in
is a project that will provide installation of a fixed terminal and transportation; and the Montenegro, the gas supply
energy security and create good for the importation of liquified construction and installation of which comes through the
prospects for further energy and natural gas into Montenegro and of a greenfield gas-fueled aforementioned terminal.
Gastech Energy Club Partner Sponsors Gold Sponsors Held in Supported by Organised by
Official Partner
i n d u s t ry u p dat e
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(Continued) Pacific: Ultraflo - USA Castings –
OMP SRL tel: +61-3-9580-9755 A Subsidiary of Bray ALUMINIUM BRONZE
Bartolomeo Peru: International, Inc.
tel: +511-251-0251 INOXYDA
(Bergamo) – #8 Trautman Industrial
Poland: 4 - 8, Rue Etienne
Italy Drive, Ste. Genevieve,
tel: +48-33-842-1968 DOLET
tel: +39(0)35549551 MO 63670
Shanghai: FR-76140 Le Petit
fax: +39(0)35549591 USA
tel: +86-2163365656 Quevilly Cedex
https://valve-world-asia-event.com/ info@ompunipersonale. tel: +1-800-950-1762
United Kingdom: France
com fax:+1-573-883-8882
tel: +44-141-812-5199 tel: +33-2-35-63-78-50
Velan Inc www.omp-unipersonale. www.ultraflovalve.com
Vietnam: fax:+33-2-35-72-99-99
7007 Côte de Liesse com/en-us
tel: +84-837-423-428 Velan Inc contact@inoxyda.fr
Montreal,
ZHEJIANG FUTURE 7007 Côte de Liesse https://www.
Que H4T 1G2 Kong Jih Valve
VALVE BALL.,LTD Montreal, Que H4T 1G2 inoxydafoundries.com/
Canada Industrial Co. Ltd.
Dongou Industrial Zone, Canada Aluminium Bronze
tel: +1-514-748-7743 No. 13 Gong 6th Rd.
Oubei Street, Yongjia tel: +1-514-748-7743 Castings for Valve
fax:+1-514-748-8635 Dajia Youth, Industrial Park,
County, fax:+1-514-748-8635 Components / Large
sales@velan.com Dajia Township,
Wenzhou City, sales@velan.com size Sand castings up
www.velan.com Taichung County 437
Zhejiang Province,China www.velan.com to 30 to / Centrifugal
Taiwan, ROC
BALLS & VALVE China Castings castings up to 6 m / Body
tel: +886-4-26815268
COMPONENTS tel: +86-577-67389903 / Disc / Retainer / Bonnet
Ext. 216 Hebei Matson Metal
fax: +86-577-67389993 Shipbuilding approvals:
VALVE WORLD BUYERS’GUIDE+ONLINE • June 2023
https://valve-world.net/buyersguide
Ritepro - Canada Control Valves Suzhou Delan KITZ Corporation
A Subsidiary of Bray Energy Science & 1-10-1 Nakase,
Azbil Corporation
International, Inc. Technology Co., Ltd. Mihama-ku,
1-12-2 Kawana,
12200 Albert Hudon No 566 Fangqiao Road, Chiba 261-8577
Fujisawa-shi,
Blvd. Montreal Caohu Industrial Park, Japan
Kanagawa-ken,
Quebec H1G 3K7 Xiangcheng Economic tel: +81-43-299-1732
251-8522
Canada Development Zone, fax:+81-43-299-0121
Japan
tel: +1-514-324-8900 Suzhou 215143, kitzheadquarters@kitz.
tel: +81-466-52-7027
fax:+1-514-324-9525 China co.jp
fax:+81-466-20-2365 (Continued)
tel: +86-18012776086 www.kitz.co.jp
controlvalve@azbil.com Franklin Valve, LP
fax:+86-0512-65786208
SAPAG Valves www.azbil.com Info Lines:
sales@delan-valve.com Kingdom Flow Control
Rue du Marais 2 – API 6D DBB & DIB
Baker Hughes www.delanvalve.cn Co., Ltd.
80400 Ham Expanding Plug Valves,
17619 Aldine Focus on Control Valve 14F-4, 120,
France Symmetrical Expanding
Westfield Rd, Steam desuperheater Jhongjheng 1st Road
tel:+33 (0) 3 23 81 43 00 Gate Valves, & 4-Way
Houston, Steam Control Valve Kaohsiung 80284,
info@sapag-valves.com Diverters Built in
TX 77073 Boiler Control Valve Taiwan, ROC
www.sapag-valves.com Houston TX
USA Power Generation Valve tel: +886-7-771-3121
French Valve
www.Valves. fax:+886-7-723-5165
Manufacturer High Double Block &
bakerhughes.com Valmet sales@kifc.com
Quality Valves Full Bleed Valves
Baker Hughes offers Vanha Porvoontie 229, www.kifc.com
Service offer Company
PO Box 304, Professional valve
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Valmet (Continued) (Continued) (Continued)
Vanha Porvoontie 229, Hydrogen Tech World Valve World Conference Franklin Valve, LP
PO Box 304, Expo & Conference Mexico fax:+1-713-686-5158
FIN-01301 Vantaa, Content & Conference For more information sales@franklinvalve.com
Valve World Southeast Asia Expo Finland Manager contact www.franklinvalve.com
Visit STAND L21-18 tel: +358-20-483-150 Phone: +31 262 051 519 Roger Caetano Info Lines:
www.valvulasnacional.com/
www.valmet.com/ m.matosec@kci-world.com r.caetano@kci-world.com API 6D DBB & DIB
flowcontrol tel: +1-647-291-7030 Expanding Plug Valves,
Valve World Americas Andre Davanzo Symmetrical Expanding
MRC Global ESD Valves/ Expo & Conference a.davanzo@kci-world.com Gate Valves, & 4-Way
Global Headquarters Actuators https://valveworld tel: +1-647-522-7030 Diverters Built in
tel: +1-877-294-7574 expoamericas.com/ Conference: Houston TX
Australian Pipeline
info@mrcglobal.com For Exhibition information Sarah Bradley
Valve KITZ Corporation
mrcglobal.com please contact: s.bradley@kci-world.com
70-78 Stanbel Road, 1-10-1 Nakase,
KCI Publishing tel: +1-416-937-4796
Salisbury Plain, SA 5109 Mihamaku
Electric Actuators Corporation Venue and Logistics:
Australia Chiba 261-8577
Mr. Andre Davanzo Lindsay Jackson
AUMA Riester GmbH & tel: +61 8 8285 0033 Japan
Valve World Americas l.jackson@kci-world.com
Co KG admin@australianpipe tel: +81-43-299-1732
a.davanzo@kci-world.com tel:+ 1-416-788-7295
Aumastraße 1 linevalve.com.au fax:+81-43-299-0121
Phone: +1 416 361 7030
D-79379 Müllheim www.australianpipeline kitzheadquarters@
Gas-over
Germany valve.com.au kitz.co.jp
VALVE WORLD BUYERS’GUIDE+ONLINE • June 2023
www.globalsupplyline. oil-actuators
tel: +49-7631-8090 www.kitz.co.jp
fax:+49-7631-809-1250 com.au Emerson Actuation
riester@auma.com Complete ESDV Technologies MRC Global
www.auma.com packages fast! 19200 Northwest Global Headquarters
APV-Torqturn Scotch Quanzhou EHO New Material Freeway Houston, tel: +1-877-294-7574
Technology Co., Ltd.
Yoke Heavy Duty SIL 2/3 TX 77065 info@mrcglobal.com
Emerson Actuation www.ehovalve.com
mrcglobal.com
Pneumatic Actuators Short USA
Technologies
lead time manufacturer. www.Emerson.com Suzhou Viza Valve Co Ltd
19200 Northwest
Large range in stock to info.crossridge@ 25th Floor,
Freeway Houston, TX Messe Düsseldorf
30,000NM. Also stocking emerson.com Gold River Center,
77065 North America
Bettis, Morin, Biffi and 88 Shishan Road
USA Mr. Alexander Duering Rotork
AirTorque Suzhou, Jiangsu,
www.Emerson.com aduering@mdna.com Brassmill Lane
info.crossridge@ 215011
Direct: +1 312 621-5808 | Bath BA1 3JQ
Events China
emerson.com Main: +1 312 781-5180 United Kingdom
Hydrogen Tech World tel: +86-512-6818-7578
For Conference or tel: +44 1225 733200
Expo & Conference +86-512-6808-1929
Rotork Course Inquiries mail@rotork.com
May 14th - 15th, 2024 fax:+86-512-6808-1920
Brassmill Lane please contact: www.rotork.com
The Hydrogen Tech sales@vizavalve.com
Bath BA1 3JQ KCI Publishing
World Exhibition and GATE Valves www.vizavalve.com
United Kingdom Corporation
tel: +44 1225 733200 Conference in 2024 Miss Sarah Bradley FBV Inc. Velan Inc
mail@rotork.com will deliver a platform for all s.bradley@kci-world.com 2121 Brittmoore Rd 7007 Côte de Liesse
www.rotork.com participants in the global Phone: +1 416 361 7030 Suite 4000 Montreal,
hydrogen production Houston, TX 77043 Que H4T 1G2
Esd Valves supply chain, thereby Valve World USA Canada
facilitating knowledge Conference Mexico tel: +1-832-203-5459
Rotork tel: +1-514-748-7743
transfer, networking, and 27 - 28 Sep 2023 fax:+1-832-203-5461
Brassmill Lane fax:+1-514-748-8635
the development of a safe, Sheraton México City sales@fbvalve.com
Bath BA1 3JQ sales@velan.com
efficient and sustainable Maria Isabel, www.fbvalve.com
United Kingdom www.velan.com
energy supply for future Mexico Manufacturer of ball,
tel: +44 1225 733200 GEAR BOX
generations. Be part of the valve event gate, globe, & check
mail@rotork.com
Contact Us in Mexico and network valves in carbon and Zhejiang XBURS
http://www.rotork.com
Simon Neffelt with the leaders who drive stainless materials. Measurement &
Project Manager innovation and excellence Inventory available. Control Technology
Phone: +49 2821 71145 44 in the fields of valve Co.,Ltd.
s.neffelt@kci-world.com manufacturing, use and Franklin Valve, LP No 6. Qingfeng Road,
Lars van Pomp maintenance. The Valve 500 Northpark Central, Zhangbao Industrial Zone,
Project Manager World Mexico conference Dr., Suite 100 Yongjia County,
www.globalsupplyline.com.au Phone: +31 262 051 515 is a dynamic and interactive Houston, TX 77073 Zhejiang, China
l.v.pomp@kci-world.com event with a strong focus USA tel:+86-577-57765687
Matjaž Matošec on personal interaction. tel: +1-713-812-7100 sales@xburs.com
(continued above➚) (continued above➚) (continued above➚) http://www.xburs.com
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Globe Valves Hydraulic Actuators LNG VALVES (Continued)
Kingdom Flow Control
KITZ Corporation Emerson Actuation INDRA S.r.l
Co., Ltd.
1-10-1 Nakase, Technologies via Novara 10/B-C
fax:+886-7-723-5165
Mihama-ku, 19200 Northwest I-20013 Magenta (MI)
sales@kifc.com
Chiba 261-8577 Freeway Italy
www.kifc.com https://www.cdbengineering.com/
Japan Houston, TX 77065 tel: +39-029729-8663
Professional valve
tel: +81-43-299-1732 USA fax:+39-029729-1855
manufacturer with
fax:+81-43-299-0121 www.Emerson.com indra@indra.it
fully vertical integrated
kitzheadquarters@kitz. info.crossridge@ www.indra.it
production system CDB Engineering S.p.A.
co.jp emerson.com Made in Italy Taylor made
Via L. Maggi 19; 26841
www.kitz.co.jp production ISO 9001, Penta S.r.l. a company Casalpusterlengo (LO)
14001 & 45001 certified of Bonomi Group
MRC Global Rotork Italy
4-K sqm headquarters Via Boccaccio 23
Global Headquarters Brassmill Lane tel:+39 0377 912268
3-K sqm production area MAZZANO (ITALY)
tel: +1-877-294-7574 Bath BA1 3JQ fax: +39 0377 041075
info@mrcglobal.com United Kingdom tel: +39.030.2629175 info@cdbengineering.com
MARKET RESEARCH
mrcglobal.com tel: +44 1225 733200 fax: +39.030.2629176 https://www.
Resolute Research B.V. info@pentavalves.it
mail@rotork.com cdbengineering.com/
Suzhou Delan Energy Leeuwenbrug 95 www.pentavalves.it
www.rotork.com Lubricated Plug
Science & Technology 7411 TH
Double Expanding
Co., Ltd. Deventer Valmet
HYDROGEN VALVES PTFE Sleeve Lined
No 566 Fangqiao Road, The Netherlands Vanha Porvoontie 229, Valves Jacketed Valves
https://valve-world.net/buyersguide
PRESSURE SAFETY Steel Valves (Continued) (Continued)
VALVES Manufacturer Adqvalve Flow Control Rotork
Industry Group Limited tel: +44 1225 733200
Baker Hughes Chaoda Valves Co Ltd
http://www.adqvalve.org mail@rotork.com
17619 Aldine Westfield Rd, Jiangbei Street,
4 Offset Butterfly Valves www.rotork.com
Houston, TX 77073 Oubei Town,
Double-scotch Yoke
USA Yongjia County,
Pneumatic Actuators
www.arflu.com www.Valves. Zhejiang Province, Valmet
Triple Eccentric Butterfly
bakerhughes.com 325105 Wenzhou Vanha Porvoontie 229,
Valves Ball Valves
Baker Hughes offers China PO Box 304,
Pneumatic Actuators customized high- tel: +86-577-67319952 FIN-01301 Vantaa,
Emerson Actuation FSK & ROBVALVE
performance valve fax:+86-577-67982118 Finland
Technologies Parc Eyris
solutions for the industry wan@chinavalve.com tel: +358-20-483-150
19200 Northwest – 85 chemin des Platières
www.chinavalve.com www.valmet.com/
Houston, TX 77065 – lot 4 & 5 – 38670
RIPLE OFFSET The professional flowcontrol
USA Chasse sur Rhône
VALVES manufacturer of industrial
www.Emerson.com FRANCE
gate valve, check valve, Valve Gear Boxes &
info.crossridge@ Valmet tel: +33 4 72 39 27 74
globe valve and ball valve. Accessories
emerson.com Vanha Porvoontie 229, info@fskflow.fr;
PO Box 304, International Standard info@fsk-robvalve.fr
AUMA Riester
FIN-01301 Vantaa, Valve, Inc. www.fsk-robvalve.com
Rotork GmbH & Co KG
Finland 13124 Trinity Drive, Replaceable
Brassmill Lane Aumastraße 1
VALVE WORLD BUYERS’GUIDE+ONLINE • June 2023
https://valve-world.net/buyersguide
Bray Controls, A Division (Continued) (Continued) (Continued)
of Bray International, Inc. Control Seal B.V. GENEBRE, S.A. KITZ Corporation
USA: The Netherlands Barcelona, fax:+81-43-299-0121
tel: +1-281-894-5454 tel: +31-596-652-222 Spain kitzheadquarters@
Argentina: fax:+31-596-629-405 tel:+34-93-298-8000 kitz.co.jp
tel: +54-11-4362-06666 info@controlseal.nl comunicacion@genebre.es www.kitz.co.jp Valve World Southeast Asia Expo
Benelux: Visit STAND L21-18
www.controlseal.nl http://www.genebre.es https://www.pekos.es/
tel: +31-72-572-1410 Helixstem® RSBV Kong Jih Valve
Brazil: INDRA S.r.l Industrial Co. Ltd.
Helixtrunnion® DBBV
tel: +55-19-3517-6161 via Novara 10/B-C No. 13 Gong 6th Rd.
Net 0 valves Big size (Continued)
Canada: I-20013 Magenta (MI) Dajia Youth, Ritepro - Canada
valves Axial flow valves
tel: +1-514-344-2729 Italy Industrial Park, Blvd. Montreal,
Chile: Eayuan Metal Industrial tel: +39-029729-8663 Dajia Township, Quebec H1G 3K7
tel: +56-2739-2966 Co Ltd (EMICO) fax:+39-029729-1855 Taichung County 437 Canada
China: 16F-8, No.386, indra@indra.it Taiwan, ROC tel: +1-514-324-8900
tel: +86-571-8285-2200 Shizheng Rd., Xitun Dist. www.indra.it tel: +886-4-26815268 fax:+1-514-324-9525
tel: +49-2151-5336-0 Taichung City 407 Made in Italy Taylor made Ext. 216 www.ritepro.com
Hong Kong: Taiwan, ROC production ISO 9001, fax:+886-4-26815788
tel: +852-2690-0388 14001 & 45001 certified Shanghai Royal
tel: +886-4-22591616 marketing@ksvalve.com
India: 4-K sqm headquarters Engineering
fax:+886-4-22591616-7 www.ksvalve.com
tel: +91-265-263-3868 Equipment Co.,Ltd.
emico@ms4.hinet.net 3-K sqm production area
Middle East: Oliver Valves Ltd No.530, Huixian Road,
www.emico.com.tw
tel: +52-33-3836-4460
https://valve-world.net/buyersguide
Zhejiang Cotech Valve Syveco Válvulas e PetrolValves S.p.A.
Co.,Ltd 107 rue du Ruisseau Instrumentación S.L. GRM Viale Giuseppe Borri, 42
No.9 Chiyan Industrial Park F-38070 Saint-Quentin- Rubi-Sabadell road km 13 I-21053 Castellanza (VA)
Qingtian Chuanliao Fallavier Barcelona Rubí Italy
Town Lishui city France Spain tel: +39-0331-334111
323911 Zhejiang Pr, tel: +33-474-94-86-50 Phone: +34935872222 fax:+39-0331-675830
www.syveco.com China fax: +33-474-94-86-59 Email: grm@ sales@petrolvalves.it
tel: +86 577 67989935 info@syveco.com grmindustrial.es www.petrolvalves.com
fax:+86 577 67989837 www.syveco.com www.grm.com.es/en/ Italian excellence 60 years’
Value Valves CO., LTD. Syveco is a French experience extensive
engineering@
No. 9, Chung-Shan Rd. master stockist in valves valve range high severe
wafercheck.cn
Tu-Cheng Industrial District, and fittings for industry, Wegman BV applications innovation,
www.wafercheck.cn
New Taipei City, 236 HVAC & water works, Boeing Avenue technology, quality
Check Valve Specialist
Taiwan. offering a wide range of 309B
Brings you total
tel: +886-2-2269-8000 products to the European The Netherlands SAPAG Valves
solution of industrial
fax: +886-2-2268-6600 and African markets. tel: +31 30 263 40 00 Rue du Marais 2 – 80400
check valves mainly
sales@valuevalves.com.tw sales@wegman.nl Ham
in all types of wafer
www.valuevalves.com/ Valve Suppliers www.wegman.eu France
check and nozzle
The customers come tel:+33 (0) 3 23 81 43 00
check Manufacture International Standard
from over 45+ country info@sapag-valves.com
Worldwide offer service Valve, Inc. Valves
Experience 40 years www.sapag-valves.com
13124 Trinity Drive,
INDRA S.r.l
VALVE WORLD BUYERS’GUIDE+ONLINE • June 2023
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Franklin Valve, LP
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MRC Global
PetrolValves S.p.A.
SAPAG Valves
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