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Method Statement of Fire Brick
Method Statement of Fire Brick
BARAUNI REFINERY
Project N° Unit Doc. Type Material Code Serial Number Revision Page
Number
ISSUED FOR
CONFIDENTIAL INFORMATION – The information contained in this document belongs to TECHNIP. All IP rights relevant to
this document are expressly reserved.
EPCC FOR COKE DRUM STRUCTURE PACKAGE (CDSP) OF COKER-B REVAMP PROJECT AT IOCL
BARAUNI REFINERY
Project N° Unit Doc. Type Material Code Serial Number Revision Page
Number
INTRODUCTION
INDIAN OIL CORPORATION LIMITED operates a 6.0 MMTPA refinery at Barauni in the state of Bihar.
In view of the projected demand, IOCL is implementing expansion of Barauni Refinery, from its
current crude processing capacity of 6.0 MMTPA to 9.0 MMTPA.
IOCL has awarded the project- “Coker-B revamp” to EIL on EPCM basis which mainly includes two
sections:
CDSP package of cooker-B Unit shall be supplied, erected& commissioned by the contractor
as per the scope of works defined in the package.
PURPOSE
This procedure describes the guidelines and basic requirements of materials, mix proportioning, placing, cringed
for all types of RCC structure works. It is to ensure that it maintains the quality required by the client in the
construction of “Coker-B Unit revamp” of INDIAN OIL CORTPORATION LIMITED (IOCL) project and in the
products, materials, equipment connected to it.
CONFIDENTIAL INFORMATION – The information contained in this document belongs to TECHNIP. All IP rights relevant to
this document are expressly reserved.
EPCC FOR COKE DRUM STRUCTURE PACKAGE (CDSP) OF COKER-B REVAMP PROJECT AT IOCL
BARAUNI REFINERY
Project N° Unit Doc. Type Material Code Serial Number Revision Page
Number
RESPONSIBILITY
1. site In-charge
2. Execution engineer(civil)
Shall report to site In-charge. He shall be responsible for overall activities &
implementation of this procedure and HSE plan. Verifies and signs all the reports and
formats
3. QA/QC Engineer
Shall report to site In-charge and shall be responsible for overall control; of QC activities
& implementation of SQP. Ensure proper implementation of this procedure. Check and
verifies the activity and countersign all the test reports and formats.
4. HSE officer
Shall report to site-In charge. Shall be aware of complete HSE plan and manages all
safety requirements during execution.
CONFIDENTIAL INFORMATION – The information contained in this document belongs to TECHNIP. All IP rights relevant to
this document are expressly reserved.
EPCC FOR COKE DRUM STRUCTURE PACKAGE (CDSP) OF COKER-B REVAMP PROJECT AT IOCL
BARAUNI REFINERY
Project N° Unit Doc. Type Material Code Serial Number Revision Page
Number
REFERENCE DOCUMENTS
Project References:
IFC Drawing No.- 203167-607-DW-1743-0001 (Rev-4)
Contract Specifications.
CONFIDENTIAL INFORMATION – The information contained in this document belongs to TECHNIP. All IP rights relevant to
this document are expressly reserved.
EPCC FOR COKE DRUM STRUCTURE PACKAGE (CDSP) OF COKER-B REVAMP PROJECT AT IOCL
BARAUNI REFINERY
Project N° Unit Doc. Type Material Code Serial Number Revision Page
Number
Materials
FIRE CLAY REFRACTORIES:-
Refractory grog
Hydraulic refractory mortar is a specially-engineered blend of specific cements and
aggregates that gives the mortar unique
heat-resistance and thermal characteristics for use in high-temperature applications
such as chimneys, fire pits, barbeques,
and pizza ovens. This mortar is used to bond fire brick or clay flues to each other.
Ordinary mortars can be destroyed or
deteriorate under such high-heat conditions
High Alumina Cement: shall be used in 20 % for Joint
Alumina dense(45%) for castable over refractory brick layer
Water:
Water shall be clean, potable free of any injurious material like oil, alkali acid salt or
CONFIDENTIAL INFORMATION – The information contained in this document belongs to TECHNIP. All IP rights relevant to
this document are expressly reserved.
EPCC FOR COKE DRUM STRUCTURE PACKAGE (CDSP) OF COKER-B REVAMP PROJECT AT IOCL
BARAUNI REFINERY
Project N° Unit Doc. Type Material Code Serial Number Revision Page
Number
any other organic material which may harm the property of cement morter. Water shall
comply with requirements given in IS 456.
Application :-
1. Prepare a 6mm bedding of mortar made from refractory grog and high
alumina cement mixed at the ratio of 4:1 (80% refractory grog & 20%
cement) to take care of the unevenness on PCC top surface. Refractory
grog & HA Cement shall be supplied separately and mixed at site.
2. Apply the refractory fire bricks 230x115x75 along 115mm thickness using
the same mortar used in bedding. Joint thickness should be approx 3mm.
3. Apply 25mm layer of 45% Alumina dense castable over refractory brick
CONFIDENTIAL INFORMATION – The information contained in this document belongs to TECHNIP. All IP rights relevant to
this document are expressly reserved.
EPCC FOR COKE DRUM STRUCTURE PACKAGE (CDSP) OF COKER-B REVAMP PROJECT AT IOCL
BARAUNI REFINERY
Project N° Unit Doc. Type Material Code Serial Number Revision Page
Number
CONFIDENTIAL INFORMATION – The information contained in this document belongs to TECHNIP. All IP rights relevant to
this document are expressly reserved.