28-Mar-19 Presenter 1

JSPL- PRIMARY & INTEGRATED STEEL PLANT

(Steel from Iron Ore)

Jindal Steel & Power Ltd.

“END to END Controlled”
ADVANCED MANUFACTURING PROCESS

JSPL steel products are produced from virgin Iron ore through BF /DRI-EAF-
LRF-Degasser (VD/RH)-CCM –Rolling Mill--- Route

✓ State-of-the-art steel making technology ensures high quality, meeting the

requirement of Indian as well as International specifications

✓Very low amount of undesirable impurities in steel such as Oxygen, Nitrogen,

Hydrogen, Sulphur & Phosphorus.
 Jindal Panther Product Range
6mm to 50mm
Code-IS1786

28-Mar-19 Presenter 3
Jindal Panther™ Fe550 Rebars to the NATION
through State of the art Mill, INDIA
1.4 MTPA Re-Bar Mill, 1.0 MTPA Re-Bar Mill,
ANGUL , ODISSA Patratu, Jharkhand

Technology - SMS MEER Technology -Siemens, USA

Jindal Panther™ Fe550 Rebars are manufactured using stringent

quality standards under the
Controlled Rolling, Water Quenching and Self Tempering
TMT Manufacturing Process

Jindal Panther™ TMT Rebars are manufactured using

stringent quality standards under the
Water Quenching and Self Tempering

1. Technology perfected by Siemens of USA,

at Jindal Steel and Power Limited’s
Rebar Mill in Patratu near Ranchi, Jharkhand.

2. Technology perfected by SMS MEER,

at Jindal Steel and Power Limited’s
Rebar Mill in ANGUL, ODISSA
Quenched and Self Tempered Process

Q Quenching
The hot rolled bar leaving the final mill stand is rapidly quenched by a special
water spray system utilizing split nossels. This hardens the surface of the bar to a
depth optimised for each section through formation of martensitic ring while
the core remains hot and austenitic.

S Self Tempering
When the bar leaves the quenching box, the core remains hot compared to the
surface allowing heat to flow from to the surface causing tempering the outer
martensitic layer into a structure called Tempered Martensite. The core still
remains austenitic at the stage.

T Atmospheric Cooling
This takes place on the cooling bed where austenitic core transformed into
ductile ferrite pearlite structure. Thus the final structure consists of an optimum
combination of strong outer layer (tempered martensite) with ductile core
(ferrite pearlite). This gives Jindal Panther™ TMT Rebars its unique combination
of higher strength and ductility.
Fe550D Microstructure Evolution

Fe550D Mechanical Properties:

Y.S. (Yield Strength) – Min 550 M Pa
U.T.S. (Tensile Strength) – Min 600MPa
Elongation – Min 14.5 %

Surface layer of Tempered Martensite

Depth 20 to 25% of Dia
Hardness 280 - 300 HV

Annual zone of Mix Bainite Depth 2

to 5 % of Dia , Hardness 220 - 240HV

Core zone with Ferrite-Pearlite Structure

Hardness 190 - 210 HV
GivesTough Surface and Soft fine Grained Core
Property BIS Fe500D Jindal
Panther Fe
550D
%C 0.25 .22-.25
%Si - .15-.25
%Mn - .95-1.05
%S (max) .04 .03
% P(Max) .04 .03
%S+%P (max) .075 .055
%Cr - -
%Cu - -
% Carbon .42 .35-.41
Equivalent CE
Yield Stress 500 575
(N/mm2)
minimum
% Elongation 16 16
(min)
Tensile Strength 565 645
(N/mm2)
minimum
8
UTS/YS 1.1 1.12
Building India with FE 550D
Amendment to IS1786:2008
SAVING IN STEEL ON INCREASING STRENGTH

Fe 600
Fe 550 Increase in
strength by 44%
Increase in
Fe 500 strength by 32% Saving in steel
by 20-25%
Increase in strength Saving in steel by
by 20% 15-17%
Fe 415 Saving in steel by
10%
 JSPL Offerings to Engineers & Architects
IS1786 Fe550D TMT Rebars

Earthquake Strength Bonding with Structural Resistance

Resistant & Ductility Concrete Integrity To corrosion
Fe 550D VS Fe 500D
Stress-Strain Curve (10mm TMT Rebars)
Fe 550D
Fe 500D
Load Elongation Curve (For 10mm TMT)
Fe550D
Fe500D

IS1786 Fe550D IS1786 Fe500D

% Elongation 22.63 23.50
% Reduction in Area 48.81 58.68
Stress-Strain Curve (20mm TMT Rebars)
Fe 550D
Fe 500D
 Load Elongation Curve (For 20mm TMT)
Fe550D
Fe500D

IS1786 Fe550D IS1786 Fe500D

% Elongation 21.60 22.42
% Reduction in Area 36.89 40.07
Construction with FE 550D

IS13920 - 2016
 Construction with FE 550D

Beam Design with M30

4500
800X1800 Beam
4000 Reinforcement saving
230X450 Beam 415/550D ~ 57 %
Reinforcement saving 500/550D ~ 18 %
3500 415/550D ~ 55%
Area of steel (mm2)

500/550D ~ 9%
3000

2500

2000
Fe 415
1500

1000 Fe 500

500
Fe 550D
0
50 250 450 650 850 1050
Moment (kN-m)
 Construction with FE 550D

Column Design M40

22500
600X750 Column
Reinforcement saving
20000 415/550D ~ 20%
Area of steel (mm2)

500/550D ~ 7%
17500

15000 300X750 Column

Reinforcement saving
415/550D ~ 17%
12500 500/550D ~ 7% Fe 415

10000
Fe 500
7500

5000 Fe 550D

2500
2000 4000 6000 8000 10000 12000

Axial Load (kN)

 B-24 Sector - 67 Noida -201301

Construction with FE 550D web : www.optimumdesign.in

mail : contact@optimumdesign.in
Phone : 0120-2848230/1/2/3

Consumption on an Actual Building

Actual Steel Consumption Summary for

2B+ G+22 storey residential building constructed in EQ Zone 4
Actual Weight in Consumption / • Total Built up area of
Kgs sq ft Consumption/sq ft the building = 144453
sq ft
(with FE500) (with Fe500) (with FE550D)
68620.1 0.48 • 8 % Structural steel
Raft 0.46 saving when moving
319631.3 2.21 from FE500 to FE550D
Columns 1.93
187239.2 1.30 • 54 tonnes of steel for
Beams 1.24 the entire building
Slabs 110335.8 0.76 0.74 • .38 kg per square feet
Wastage
20574.8 0.14
(3%) 0.14
Total 706401.3 4.89 4.51
 Construction with FE 550D
Few practical advantages of using higher strength rebar
• Fewer Bars Needed
• Higher Spacing and Less Congestion
• Lower Bar Diameter Needed
• Lesser Bars to Placed and Tied, therefore less labour time needed
Multipurpose Deformed Bar for Reinforced Concrete member with High Strength & High Ductility

Fe415 Fe 550D
Advantages of using Fe 550D High Strength TMT
Rebars
• Seismic Design –Earthquake resistant
• Aesthetically pleasing designs.
• Economically viable by usage of less steel .
• Light structures hence, easy demolishing.
• Percentage saving of 5% -8% (Fe 550D) when the structure designed on
one grade.
• High weldability.
• No compromise with ductility due to increased strength.
• Higher the strength lesser the steel & lesser the congestion in rebar cages.
• Smaller quantity at similar unit price, lesser will be the construction cost.
• Finally, Fe550D means STRENGTH, STABILITY, STRUCTURAL INTEGRITY.
High Strength Reinforcement
• REDUCES CONGESTION
– Reduces BAR Diameter
– Increases Bar Spacing
– Fewer Bars Needed

• FASTER CONSTRUCTION
– Placing/ Tying Bars (Labor)
– Less Weight (Cranes)
– Improves constructability in Shear walls, Columns, and
mat foundations

• CONCRETE PLACEMENT EASE

THANK YOU

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