Professional Documents
Culture Documents
MC-55-055-007-E r1 A950 SG
MC-55-055-007-E r1 A950 SG
MC-55-055-007-E r1 A950 SG
This document covers technical descriptions of the Aaron 950™ including its physical appearance, all operator
controls and indicators, operational specifications, component functional descriptions (module level), diagrams
of the electronic circuits used, and troubleshooting guidelines (with chart comparisons).
The Aaron 950™ was constructed with the highest quality components. In the unlikely event that your generator
fails within 2 years of purchase date, Bovie Medical Corporation will warranty the product and effect factory repairs.
Please refer to Appendix A Warranty for what is covered, how long, and how to Obtain a Return Goods
Authorization Number, in Section 8.
©2013 Bovie Medical Corporation. All rights reserved. Contents of this publication may not be reproduced without
the written permission of Bovie Medical Corporation.
To promote the safe use of the Aaron 950™ Electrosurgical Generator, please refer to the User’s Guide for standard
operating precautions.
CAUTION:
Indicates a hazardous situation which, if not avoided, may result in minor or moderate injury.
NOTICE:
Indicates an operating tip, a maintenance suggestion, or a hazard that may result in
product damage.
LIST OF FIGURES
Figure 2 – 1 Layout of controls, indicators, and receptacles on the front panel..................2-2
Figure 2 – 2 Controls for the cut, blend, and coag modes ..................................................2-5
Figure 2 – 3 Controls for the fulguration and bipolar modes and presets ...........................2-6
Figure 2 – 4 Indicators and receptacles...............................................................................2-7
Figure 2 – 5 Layout of controls and indicators on the rear and side panels .......................2-9
Figure 3 – 1 Output power versus impedance for cut mode ...............................................3-9
Figure 3 – 2 Peak voltage versus setting for cut mode .......................................................3-9
Figure 3 – 3 Output power versus impedance for blend mode .........................................3-10
Figure 3 – 4 Peak voltage versus power setting for blend setting.....................................3-10
Figure 3 – 5 Output power versus impedance for coagulation mode ................................3-11
Figure 3 – 6 Peak voltage versus power setting for coagulation mode.............................3-11
Figure 3 – 7 Output power versus impedance for fulguration mode .................................3-12
Figure 3 – 8 Peak voltage versus power setting for fulguration mode ..............................3-12
Figure 3 – 9 Output power versus impedance for bipolar mode .......................................3-13
Figure 3 – 10 Peak voltage versus power setting for bipolar mode ....................................3-13
Figure 3 – 11 Cut mode waveform ......................................................................................3-14
Figure 3 – 12 Blend mode waveform...................................................................................3-14
Figure 3 – 13 Coag mode waveform ...................................................................................3-14
Figure 3 – 14 Fulguration mode waveform..........................................................................3-14
Figure 3 – 15 Bipolar mode waveform ................................................................................3-14
Figure 4 – 1 Functional block diagram of the Aaron 950™ system.....................................4-2
Figure 5 – 1 Installation and placement...............................................................................5-4
Figure 6 – 1 Fuse location ...................................................................................................6-3
● Functional Description
● Unit Description
CAUTIONS:
Read all warnings, cautions, and instructions provided with this generator before using.
Read the instructions, warnings, and cautions provided with electrosurgical accessories before
using. Specific instructions are not included in this manual.
The Aaron 950™ Electrosurgical Generator includes digital technology. This new technology is evident in the self-
checking circuitry and error code readouts. The unit offers monopolar and bipolar electrosurgical operations.
Isolated RF output for Cut, Blend, This minimizes the potential of alternate site burns.
and Coagulation Modes
Ground Referenced RF Output This output allows flexibility to use the generator
for Fulguration Mode without a return electrode in fulguration mode.
• FRONT PANEL COMPONENTS Dial for controlling power output; switches and indicators for Cut, Blend,
Coagulation, Fulguration, and Bipolar selection; receptacles for connecting electrosurgical accessories –
Monopolar handpiece receptacle, Patient Plate receptacle, Bipolar cord receptacle, Footswitch receptacle, user
Presets control and display, and digital indicators that show the current settings.
• OTHER COMPONENTS Power switch (located on side of unit), power cable receptacle
(located on bottom of unit), A901 Remote Receptacle (located on the bottom of the unit)
CAUTIONS:
Do not stack equipment on top of the generator or place the generator on top of electrical
equipment. These configurations are unstable and/or do not allow adequate cooling. The unit is
designed to be wall mounted or mounted on a mobile stand.
Provide as much distance as possible between the electrosurgical generator and other electronic
equipment (such as monitors). An activated electrosurgical generator may cause electrical
interference with them.
Do not turn the activation tone down to an inaudible level. The activation tone alerts the surgical
team when an accessory is active.
NOTICES:
If required by local codes, connect the generator to the hospital equalization (grounding) connec-
tor with an equipotential cable.
Connect the power cord to a wall receptacle having the correct voltage. Otherwise, product
damage may result.
CAUTIONS:
Accessories must be connected to the proper receptacle type. In particular, bipolar accessories
must be connected to the Bipolar instrument receptacle only. Improper connection may result in
inadvertent generator activation.
Set power levels to the lowest setting before testing an accessory.
NOTICE:
During bipolar electrosurgery, do not activate the generator until the forceps have made contact
with the patient. Product damage may occur.
Servicing
CAUTIONS:
Read all warnings, cautions, and instructions provided with this generator before servicing.
The generator contains electrostatic-sensitive components. When repairing the generator, work
at a static-controlled workstation. Wear a grounding strap when handling electrostatic-sensitive
components, except when working on an energized generator. Handle circuit boards by their non-
conductive edges. Use an anti-static container for transport of electrostatic-sensitive components
and circuit boards.
Cleaning
NOTICE:
Do not clean the generator with abrasive cleaning or disinfectant compounds, solvents, or other
materials that could scratch the panels or damage the generator.
Normal operations involve activating the generator with either a front connected handswitch or footswitch.
The following components are the User Interface for the Aaron 950™ Electrosurgical Generator:
Power Switch The rocker ON/OFF switch on the lower right side
corner allows the Aaron 950™ to be shut off when the
unit is not in use.
Power Output Control Knob The rotary knob allows you to select the desired RF power
level for all modes of operation. The Power Control Knob
moves at a graduated 1 watt per notch (incrementally) for
Cut, Blend, and Coagulation (1 to 60); Fulguration (10 to
35); and Bipolar (10 to 30).
Power Display The large power output display reports the generator’s
output power setting. During operation, the numeral
output of the display gives the surgeon an indication of
available generator power.
Membrane Function Switches The front panel overlay contains 7 membrane function
switches (sometimes called matrix switches). There is a
membrane switch dedicated for each operational mode.
These switches toggle the unit between mode settings.
Blend Mode
Selector Coag, Fulguration, Bipolar
When pressed, Active Indicator (blue)
selects the Indicates that the power
blended cut mode. has been activated in the
selected mode.
Blend Indicator
Indicates when
blended cut
mode is selected.
RF Isolated
Indicator
Indicates when the
RF output is isolated
from the ground.
Coag Indicator
Indicates when Power Output
coagulation mode Control Knob
Coag Mode Selector is selected. Turn clockwise to
When pressed, selects increase power output,
the coagulation mode. counterclockwise to
decrease power output.
Fulguration Indicator Cut, Blend Active Indicator (yellow) Power Display (watts)
Indicates when Indicates that the power has been Indicates the power set
Fulguration fulguration mode activated in the selected mode. for the selected mode.
Mode Selector is selected.
When pressed,
selects the
fulguration mode.
Bipolar Mode
Selector
When pressed, Coag, Fulguration, Bipolar
selects the Active Indicator (blue)
bipolar mode. Indicates that the power
has been activated in the
selected mode.
Bipolar Indicator
Indicates when
bipolar mode is
selected.
RF Ground
Referenced Indicator
Indicates when the RF
output is ground refer-
enced. Only applies to
the fulguration mode. Power Output
Control Knob
Presets Recall Turn clockwise to
Presets Display Presets Set Button
Selector increase power output,
Indicates which preset is selected When depressed for
counterclockwise to
When pressed, 2 seconds, makes the
(A-F). B and D are displayed in decrease power output.
selects the next current settings the
lowercase letters (b and d).
preset setting. preset letter shown in
No Presets Indicator the indicator window.
Red dot blinks to indicate
when no user defined
preset is being used.
Monopolar Handpiece Patient Plate Receptacle Bipolar Cord Receptacle Footswitch Receptacle
Receptacle Accepts the Aaron A1202C Accepts the Aaron A827EU Accepts the Aaron
Accepts the Aaron A901 reusable grounding cord. bipolar forceps cord. A1203W footswitch
3-button handpiece cord. cord.
SYMBOLS DESCRIPTION
Generator Controls
Cut mode
Blend mode
Coagulation mode
Bipolar mode
Fulguration mode
Presets
Indicators
RF ground referenced
Handpiece Connectors
Monopolar handpiece
Footswitch
Bipolar forceps
SYMBOLS DESCRIPTION
Volume control
Fuse enclosed
Manufacturer
NOTICE:
Please note that infected medical devices must be disposed of as medical/biohazard waste and
cannot be included in used electronic equipment disposal/recycling programs. In addition, certain
electronic products must be returned directly to Bovie Medical Corporation. Contact your Bovie®
sales representative for return instructions.
Non-ionizing Radiation
Duty Cycle
Under maximum power settings and rated load conditions (Pure Cut, 60 watt @ 500 Ω load), the generator is
suitable for activation times of 10 seconds on, 30 seconds off for one hour.
Operating Parameters
Ambient temperature range +10° to +40° C
Relative humidity 30% to 75%, non-condensing
Atmospheric pressure 70kPa to 106kPa
If transported or stored at temperatures outside the operating temperature range, allow
Warm-up time
one hour for the generator to reach room temperature before use.
Activation Tone
Volume (adjustable) 40 to 65 dB
Frequency Cut: 1 kHz
Blend: 1 kHz
Coagulation: 2 kHz
Fulguration: 2 kHz
Bipolar: 2 kHz
Duration Continuous while the generator is activated
Alarm Tone
Volume (not adjustable) 70 dB ± 5 dB
Frequency 2 kHz 1⁄2 seconds / 1 kHz 1⁄2 seconds
Duration 2s
Electromagnetic Interference
When other equipment is placed on or beneath an activated Bovie Medical Corporation electrosurgical generator, the
Aaron 950™ Electrosurgical Generator operates without interference. The generator minimizes electromagnetic inter-
ference to video equipment used in the operating room.
EMC COMPLIANCE
Special precautions should be taken regarding the Aaron 950™. Medical Electrical Equipment needs special precau-
tions regarding EMC and needs to be installed and put into service according to the EMC information provided in
this manual.
Understand that only the Accessories supplied with or ordered from Bovie® should be used with your device. The
use of accessories, transducers, and cables other than those specified, may result in increased Emissions or decreased
Immunity of the Aaron 950™. The Aaron 950™ and its accessories are not suitable for interconnection with other
equipment.
Portable and mobile RF communications equipment can affect Medical Electrical Equipment. The Aaron 950™
should not be used adjacent to or stacked with other equipment and that if adjacent or stacked use is necessary, the
Aaron 950™ should be observed to verify normal operation in the configuration in which it will be used.
For transmitters rated at a maximum output power not listed above, the recommended separation
distance d in metres (m) can be estimated using the equation applicable to the frequency of the
transmitter, where P is the maximum output power rating of the transmitter in watts (W) according to
the transmitter manufacturer.
NOTE 1 At 80 MHz and 800 MHz, the separation distance for the higher frequency range applies.
NOTE 2 These guidelines may not apply in all situations. Electromagnetic propagation is
affected by absorption and reflection from structures, objects and people.
The Aaron 950™ is intended for use in the electromagnetic environment listed below. The customer
or the user of the Aaron 950™ should assure that it is used in such an environment.
Emissions test Compliance Electromagnetic environment - guidance
The Aaron 950™ is intended for use in the electromagnetic environment listed below. The customer or
the user of the Aaron 950™ should assure that it is used in such an environment.
IEC 60601
Immunity test Compliance level Electromagnetic environment - guidance
test level
<5 % Ut <5 % Ut
(<95 % dip in Ut) (<95 % dip in Ut)
Mains power quality should be
for 0.5 cycle for 0.5 cycle
that of a typical commercial or
<40 % Ut <40 % Ut hospital environment. If the user
Voltage dips, short (<60 % dip in Ut) (<60 % dip in Ut) of the Aaron 950™ requires
interruptions and voltage for 5 cycles
for 5 cycles continued operation during power
variations on power sup-
70 % Ut 70 % Ut mains interruptions, it is
ply input lines
(<30 % dip in Ut) (<30 % dip in Ut) recommended that the Aaron
IEC 61000-4-11
for 25 cycles for 25 cycles 950™ be powered from an
uninterruptible power supply or a
<5 % Ut <5 % Ut
(>95 % dip in Ut) (>95 % dip in Ut) battery.
for 5 sec for 5 sec
Power frequency magnetic fields
Power frequency (50/60 should be at levels characteristic
Hz) magnetic field 3 A/m 3 A/m of a typical location in a typical
IEC 61000-4-8 commercial or hospital
environment.
NOTE Ut is the a.c. mains voltage prior to application of the test level.
d = [7 ]√ P
E1
800 MHz to 2.5 GHz
where P is the maximum output power rating
of the transmitter in watts (W) according to the
3 V/m transmitter manufacturer and d is the
Radiated RF recommended separation distance in metres
80 MHz to 3 V/m
IEC 61000-4-3 (m)
2.5 GHz
Field strengths from fixed RF transmitters, as
determined by an electromagnetic site survey,a
should be less than the compliance level in
each frequency range.b
Interference may occur in the vicinity of
equipment marked with the following
symbol.
NOTE 1 At 80 MHz and 800 MHz, the separation distance for the higher frequency range applies.
NOTE 2 These guidelines may not apply in all situations. Electromagnetic propagation is
affected by absorption and reflection from structures, objects and people.
a Field strengths from fixed transmitters, such as base stations for radio (cellular/cordless) telephones
and land mobile radios, amateur radio, AM and FM radio broadcast and TV broadcast cannot be
predicated theoretically with accuracy. To assess the electromagnetic environment due to fixed RF
transmitters, an electromagnetic site survey should be considered. If the measured field strength in the
location which the Aaron 950™ is used exceeds the applicable RF compliance level above, the
Aaron 950™ should be observed to verify normal operation. If abnormal performance is observed,
additional measures may be necessary, such as reorienting or relocating the Aaron 950™.
b Over the frequency range 150 kHz to 80 MHz, field strengths should be less than [V1] V/m.
● Block Diagram
● System Logic
Bipolar or
Power In High Voltage DC RF Output Select Monopolar / Bipolar
Line Transformer RF Amplifier Monopolar Select
Supply Relay Output
Relay
Footsense
DC Supply Check
Digital PWM
Circuit
Handsense
Activation Request
Sensing Input
Speaker Circuit Up Sense
(UP_REQ)
System Logic
Down Sense
(DOWN_REQ)
Temperature
Sensor Circuit
• The 9 VDC Circuit supplies power for the request sense circuits, the audio circuit, the RF drive circuit, ground
select relay circuit, and temperature sensing circuit. This circuit turns on and off the power MOSFETS for the RF
output power.
• The 5 VDC Circuit supplies power for the logic system, all of the displays and indicators, and select relays.
For isolation purposes, the High Voltage Sense Voltage is measured from the 9 VDC power supply.
If the internal temperature of the unit is below 85° C, a logic 1 (5 VDC) is sent to the system logic. If the internal
temperature of the unit rises above 85° C, a logic 0 (0 VDC) is sent to the system logic.
In a non-activation status, the Colpitts Oscillator operates at its set operating frequency and presents a sine wave to
the level detection circuit. The level detection circuit converts the sine wave into a square wave. Activation will not
occur as long as a square wave is present.
When a resistance (approximately 200 Ω or less) is presented to the transformer’s secondary winding by a hand
control or foot control, the sense transformer is essentially shorted. The “short” is felt on the transformer’s primary
winding causing the Colpitts Oscillator to temporarily shut down.
When the oscillator shuts down, the sense signal becomes +5 VDC (logic “1”). This informs the system logic that a
handswitch or footswitch activation request has been made.
If the square wave (from any of the request sense circuits) is not present at the system logic when the unit is initially
turned on, an error code is displayed, an alarm sounds, and the RF output is disabled.
In a non-activation status, the Colpitts Oscillator operates at its set operating frequency, and presents a sine wave to
the level detection circuit. The level detection circuit converts the sine wave into a square wave. Activation will not
occur as long as a square wave is present.
When a resistance (approximately 200 ohm or less) is presented to the transformer’s secondary winding by a hand
control or a foot control, the sense transformer is essentially shorted. The “short” is felt on the transformer’s primary
winding causing the Colpitts Oscillator to temporarily shut down.
In a non-activation status, the Colpitts Oscillator operates at its set operating frequency, and presents a sine wave to
the level detection circuit. The level detection circuit converts the sine wave into a square wave. Activation will not
occur as long as a square wave is present.
When a resistance (approximately 200 ohm or less) is presented to the transformer’s secondary winding by a hand
control or a foot control, the sense transformer is essentially shorted. The “short” is felt on the transformer’s primary
winding causing the Colpitts Oscillator to temporarily shut down.
In a non-activation status, the Colpitts Oscillator operates at its set operating frequency and presents a sine wave to
the level detection circuit. The level detection circuit converts the sine wave into a square wave. Activation will not
occur as long as a square wave is present.
When a resistance (approximately 200 ohm or less) is presented to the transformer’s secondary winding by a hand
control or a foot control, the sense transformer is essentially shorted. The “short” is felt on the transformer’s primary
winding causing the Colpitts Oscillator to temporarily shut down.
When the oscillator shuts down, the sense signal becomes +5 VDC (logic “1”). This informs the system logic that a
Patient Plate is connected to the unit.
• POWER CONTROL KNOB The mechanical encoder adjusts the output power for each mode.
• POWER SWITCH A double pole single throw switch that snaps into the housing, this switch supplies the AC
mains current to the generator.
• OVERLAY MEMBRANE SWITCHES These switches are used to toggle between modes and presets.
System Logic
The control logic uses a Field Programmable Gate Array, U3, a CPLD, U4, and configuration PROM U5 as the
“brain” of the Aaron 950™ system. This system interprets all of the inputs and delivers the correct corresponding
outputs. Every operation of the unit is controlled from this system.
A System Clock Circuit, composed of an oscillator, provides the basic operating frequency of 5 MHz. The CPLD
Clock Circuit, composed of an oscillator, provides the basic 950 operating frequency of 80 MHz.
The Reset Circuit provides a single pulse at the time the Aaron 950™ Electrosurgical Generator is turned on.
This pulse resets Field Programmable Gate Array to ensure proper operation.
A 1 kHz square wave is generated whenever cut or blend mode is activated. A 2 kHz square wave is generated when
the coagulation, fulguration, or bipolar mode is activated.
An alarm siren is generated during an alarm condition. This signal is used by the audio circuit.
NOTICE:
Alarm volume cannot be adjusted up or down.
• WATTS DISPLAY Seven segment displays indicate the output power in watts.
• ACTIVATION INDICATORS Yellow and Blue LEDs indicate when the generator is activated.
• MODE INDICATORS Green LEDs indicate the mode setting of the unit.
The two modes include RF Isolated and Ground Referenced (used in Fulguration mode and memory setting).
• PATIENT PLATE ALARM Red LED indicates when no return electrode is sensed by the unit.
• GROUND MODE INDICATOR In Fulguration mode, indicates when the RF output is ground referenced.
The pulse width is determined by power setting (generated by the user) on the front of the unit.
When a power is selected, the system logic determines what the pulse width needs to be to deliver the
requested output.
RF Drive (RF_DRV)
This is an output signal from the digital PWM circuit that controls the pulse width duration for the RF drive.
RF Amplifier Circuit
The RF Amplifier Circuit generates the RF output energy that is delivered to the patient. It is a single-ended power
amplifier incorporating two power MOSFET, and a step-up transformer.
The initial RF drive pulse is generated by the Digital PWM circuit and the system logic unit. When the RF drive
pulse turns the power MOSFET “ON,” current flows from the high voltage supply through the output transformers,
through the clamping diodes, and then through the MOSFET to high voltage ground.
The energy developed by the “ON” time is stored in an LC tank circuit. When the MOSFET is OFF, the energy is
delivered to the patient through the output capacitors. A longer “ON” time develops more energy in the LC tank
circuit; therefore, more energy is delivered to the patient.
ACT_REG_FOOT This is an input signal from the request circuit. Foot refers
to the pedal on the footswitch. This signal is generated by
a Colpitts Oscillator located on the main board. When an
activation request is made, this oscillator becomes a logic 1
(5 VDC) signal.
HV_SNS This is an input signal from the high voltage sense circuit
that informs the system logic if a high voltage error
has occurred.
AUDIO_VOL This is the input signal to the control logic to change the
audio volume.
● Unit Operation
• Inspect for physical damage to the electrosurgical generator and its connections.
• Inspect all cords and connectors for signs of wear, damage, and abrasion.
• Verify that no errors occur when the unit is turned on (see Section 7, Troubleshooting, Understanding
Error Codes and Audio Tones).
NOTICE:
Connect the power cord to a wall outlet having the correct voltage. Otherwise product damage
may result.
Mount the Aaron Electrosurgical Generator on the wall or optional mobile stand using the standard mounting kit
(see figure 5 – 1). Do not operate the unit in the horizontal position, as liquids may spill into unit.
WARNING:
Connect the power cord to a properly polarized and grounded power source with the frequency
and voltage characteristics that match those listed on the back of the unit.
WARNING:
At no time should you touch the active electrode or bipolar forceps. A serious burn could result.
2. Connect a hospital-grade power cable to the AC power cable receptacle on the bottom of the unit, then to a
properly grounded wall outlet.
4. The correct startup for the unit is a quick flash of all indicators and a series of activation tones.
If startup is not successful, an alarm tone sounds. An error code may appear on the power display. Note the error
code and refer to Section 7, Troubleshooting.
NOTICE:
The output settings can not be adjusted when the unit is being activated.
3. Verify that the Yellow Active LED illuminates, and that the system generates the activation tone when you press
the pedal on the footswitch.
4. Confirm that releasing the footswitch pedal returns the unit to an idle state.
6. Verify that the Blue Active LED illuminates and that the system generates the activation tone when you press
the pedal on the footswitch.
3. Verify that the generator activates when the button on the handpiece is depressed.
2. Verify that the generator activates when the button on the handpiece is depressed. An alarm should sound for
three seconds, and then the Patient Plate Alarm indicator light illuminates. This indicates NO patient return
electrode is connected to the unit.
3. Verify that adjusting the volume control on the back of the unit (while the alarm is sounding) cannot change
the alarm’s sound level.
UNIT OPERATION
Monopolar Select the desired mode of operation (Cut, Blend, Coagulation, and Fulguration), then select the
power settings by rotating the Power Control dial.
Bipolar Select the desired mode of operation, then select the Bipolar power settings by rotating the Power
Control dial.
Activate the generator by pressing the activation button on the handswitch or footswitch.
NOTICE:
One footswitch can activate either the monopolar or bipolar operation.
● Replacing Fuses
WARNING:
Electric Shock Hazard - Always turn off and unplug the generator before cleaning.
NOTICE:
Do not clean the generator with abrasive cleaning or disinfectant compounds, solvents, or other
materials that could scratch the panels or damage the generator.
1. Turn off the generator, and unplug the power cord from the wall outlet.
2. Thoroughly wipe all surfaces of the generator and power cord with a mild cleaning solution or disinfectant and a
damp cloth. Follow the procedures approved by your institution or use a validated infection control procedure.
Do not allow fluids to enter the chassis. Do not sterilize the generator.
Fuse Information
120 VAC + 10% 230-240 VAC
Size 5 x 20 mm 5 x 20 mm
3. Check the power cord. Replace the power cord if you find exposed wires, cracks, frayed insulation, or a
damaged connector.
5. Verify that the fuses are firmly seated and are not blown.
6. You may need to replace the fuses if the generator fails to start up. Refer to Section 6, Maintenance, Replacing Fuses.
Procedure:
3. Check the Footswitch receptacle on the front of the unit for obvious signs of obstruction and damage.
4. Check for a secure fit by inserting the footswitch connector into Footswitch receptacle.
5. Check the Bipolar receptacle on the front of the unit for obstruction or damage.
7. Check the Monopolar handpiece receptacle on the front of the unit for obstruction or damage.
8. Insert a monopolar handpiece into the Monopolar handpiece receptacle on the front of the unit.
Verify a secure fit.
9. Check the Patient Plate receptacle on the front of the unit for obstruction or damage.
10. Insert a return electrode cable into the Patient Plate receptacle. Verify a secure fit.
CAUTIONS:
The generator contains electrostatic-sensitive (ESS) components. When servicing the generator,
work at a static-control workstation.
Wear a grounding strap when handling electrostatic-sensitive components.
Handle circuit boards by their nonconductive edges.
Use an anti-static container for transport of electrostatic-sensitive components and circuit boards.
1. Remove the six screws that secure the back panel to the unit.
3. Visually inspect and verify that all connectors are firmly seated.
4. Inspect the board for damaged components, wires, cracks and corrosion.
5. Reinstall the back panel by positioning the panel over the enclosure and securing the six screws.
NOTICE:
Internal firmware self-diagnostics continually monitor the unit’s operation to ensure proper and
safe performance.
Most error codes result from faults in accessories attached to the unit. The following table lists the error codes,
describes the error, and recommends actions to take to resolve the error.
1. Turn off, then turn on the generator. Do not press buttons or activate
accessory devices during the self-test.
2. If the error code reappears, disconnect all accessories.
Handswitch or monopolar Turn off, then turn on the generator again.
F1
footswitch pedal may be stuck 3. If the problem persists, replace the handpiece or footswitch
and repeat the restart.
4. If the error code reappears, record the number and call
Bovie Medical Corporation customer service.
Generator does not respond Disconnected power cord, faulty wall 1. Check power cord connections (generator and
when turned on. receptacle, or faulty power cord wall receptacle).
2. Connect the power cord to a functional wall
receptacle. If necessary, replace the power
cord.
Fuses blown
1. Check fuses. If necessary, replace fuse(s).
2. If a problem persists, use a backup generator.
Loose or disconnected internal cables
Check all internal connections.
Loose or disconnected internal cables Check and correct all internal connections.
Blank or confusing LED Display board malfunction Replace the display board.
display
Mode buttons do not operate Loose or disconnected cable between Check / connect cable from front panel overlay to
correctly when pressed. front panel overlay and display board the display board.
Generator is on and the Malfunctioning footswitch or 1. Turn off the generator. Check and correct all
accessory is activated, but handswitching instrument accessory connections.
generator does not deliver 2. Turn on the generator.
output. 3. Replace the accessory if it continues to
malfunction.
An error condition exists. 1. Check the Cut and Coag displays for an error
code number.
2. Note the number and refer to the error codes
descriptions in this section.
Damaged or obstructed footswitch jack Check / replace footswitch jack on main board.
Continuous monitor Faulty chassis-to-ground connections 1. Check and correct the chassis ground
interference connections for the monitor and, if applicable, for
the generator.
2. Check other electrical equipment in the room for
detective grounds.
Electrical equipment is grounded to Plug all electrical equipment into line power at the
different objects rather than a common same location.
ground.
Interferance with other Metal-to-metal sparking Check all connections to the generator, patient
devices only when generator return electrode, and accessories.
is activated
High settings used for fulguration Use lower settings for fulguration or select the
Coagulation mode.
Electrically inconsistent ground wires
in the operating room. Verify that all ground wires are as short as possible
and go to the same grounded metal.
If interference continues when the Check with the manufacturer of the monitor.
generator is activated, the monitor is
responding to radiated frequencies. Some manufacturers offer RF choke filters for use
in monitor leads.
Pacemaker interference Intermittent connections or metal-to- 1. Check all connections to the generator.
metal sparking 2. It may be necessary to re-program the
pacemaker.
Current traveling from active to return 1. Use bipolar instruments, if possible. If you must
electrode during monopolar electro- use a monopolar instrument, place the patient
surgery is passing too close to pace- return electrode as close as possible to the sur
maker. gical site.
2. Make sure that the current path from the surgical
site to the patient return electrode does not pass
through the vicinity of the heart or the site where
the pacemaker is implanted.
3. Always monitor patient with pacemakers during
surgery and keep a defibrillator available.
4. Consult the pacemaker manufacturer or hospital.
5. Contact the Cardiology Department for further
information when use of electrosurgical
appliances is planned on patients with cardiac
pacemakers.
Abnormal neuromuscular Metal-to-metal sparking Check all connections to the generator, patient
stimulation (stop surgery return electrode, and active electrodes.
immediately)
Can occur during coag Use a lower power setting for the Fulgurate mode
or select the Coagulation mode.
Abnormal 50 Hz-60 Hz leakage Inside the generator, carefully insppect for damage
currents tht may cause shorting between the AC line volt-
age and connected patient components.
• The user has followed the Installation and Setup Procedures in this Service Guide.
• Persons authorized by Bovie Medical Corporation performed assembly operation, readjustments, modifications,
or repairs.
• The electrical installation of the relevant room complies with local codes and regulatory requirements, such as
IEC and BSI.
• Equipment use is in accordance with the Bovie Medical Corporation instructions for use.
NOTICE:
Do not clean the generator with abrasive cleaning or disinfectant compounds, solvents, or other
materials that could scratch the panels or damage the generator.
A. Turn off the generator, and unplug the power cord from the wall outlet.
B. Thoroughly wipe all surfaces of the generator and power cord with a mild cleaning solution or disinfectant and
a damp cloth. Follow the procedures approved by your institution or use a validated infection control procedure.
Do not allow fluids to enter the chassis. You cannot sterilize the generator.
B. Be sure the generator is completely dry before you pack it for shipment. Package it in its original shipping
container, if available.
C. Ship the generator, prepaid, to the address given to you by the Bovie Medical Corporation Service Center.
Bovie Medical Corporation’s obligation under this warranty is limited to the repair or replacement, at its sole option,
of any product, or part thereof, which has been returned to it or its Distributor within the applicable time period
shown below after delivery of the product to the original purchaser, and which examination discloses, to Bovie
Medical Corporation’s satisfaction, that the product is indeed, defective.
This warranty does not apply to any product, or part thereof, which has been repaired or altered outside Bovie
Medical Corporation’s factory in a way so as, in Bovie Medical Corporation’s judgment, to affect its stability or
reliability, or which has been subjected to misuse, neglect, or accident.
The warranty periods for Bovie Medical Corporation products are as follows:
Bovie Medical Corporation neither assumes nor authorizes any other person to assume for it any other liability in
connection with the sale or use of any of Bovie Medical Corporation’s products.
Notwithstanding any other provision herein or in any other document or communication, Bovie Medical
Corporation’s liability with respect to this agreement and products sold hereunder shall be limited to the aggregate
purchase price for the goods sold by Bovie Medical Corporation to the customer.
Bovie Medical Corporation disclaims any liability hereunder or elsewhere in connection with the sale of this product,
for indirect or consequential damages.
This warranty and the rights and obligations hereunder shall be construed under and governed by the laws of the
State of Florida, USA.
The sole forum for resolving disputes arising under or relating in any way to this warranty is the District Court of the
County of Pinellas, State of Florida, USA.
Bovie Medical Corporation, its dealers, and representatives reserve the right to make changes in equipment built
and/or sold by them at any time without incurring any obligation to make the same or similar changes on equipment
previously built and / or sold by them.
● Main Board
● RF Amplifier Circuit
● Power Supply
● Display Board
Our trained staff will verify the part numbers and arrange immediate delivery. The Technical Service Department can
relay cost information, determine parts availability, and suggest any assembly updates available.
CABLE ASSEMBLY
P/N Description
25-003-001 Sound Switch Assembly
25-003-001 Up/Down Cable Assembly
MISCELLANEOUS
P/N Description
19-045-001 Line Transformer
05-005-001 Power Entry Module
1
6
U1
C1 4
+ 3 5
SPEAKER 5 7 R2 1K
6
- 2 7
LS1
22uF 25V C2 R3 8
2 9
1 100
8
4
10
1
.1uF C3 VDD
.1uF 11
SPEAKER 12
VDD 13
R4 C4 C5
2
10 14
0.1uF 100pF 15
VCC 16
DGND 17
18
19
20
1
R5 21
10K 22
23
24
J1
25
2
1 26
9V 27
2 28
1
C6 29
3 .1uF 30
CON30
2
AUD_VOL_CON
9V
VCC
R6 VCC
R7 1 T1
C7 390K J3
1K .33uF U2A R8 4
8
R9 1K
FTSWTCH_A
TS1
3 21T 4T
VCC 100K + 1 R10
VS 2 2 3 PHN_JCK/125
1 VOUT - LM393 2
1
SENSEXFMR 12
1
C28 GND LM61 R11 Histerzis = 1.45V - 1.6V ( 85C - 100C)
4
1
.33uF C8 D1 C29
3
LM4040-4.1V CAP NP
2
1 T2
21T 4T
R12
3
2
SENSEXFMR 12
J4
2
1 T3
1
4
1 T4
J5
4 RFOUT HSNS_B
21T 4T BAN_JCK
R14
3
2
SENSEXFMR 12
J6
RFOUT MOP_A
RF_AMP.SCH BAN_JCK
MP_ACTV
RF_DRV
POWER SUPPLY
PWR_SPLY.SCH J9
P_PLATE
1 T5 PHN_JCK/250
4T
R15
3
2
SENSEXFMR 12
K1 T6 C9
K2 4 6 MP_ACTV
L1
1000pF 2KV
HV_+
IND
7T 90T
3
RELAY SPDT 2 5
C10 C11 C12 RELAY SPDT
1.0uF 100V 1.0uF 100V 6000pF 1.6KV
K3
7T
1
MONOXFMR
VCC
RELAY SPDT
RELAY MATRIX
R16
MODE A B C 2.2 1/2W
C13
P_PLATE
CUT 0 0 0 1000pF 2KV
3
BLEND 0 0 0 D2
1N914 K4
COAGULATION 0 0 0
1
1 0 1
A
FULGURATION
R17 3
2 Q1 RELAY SPST
OUT_SEL
BIPOLAR 0 1 0 1 PN2222
1.5K
C14
VCC 0.01uF 2KV
R18
T7 C15
2.2 1/2W
BP_ACT1
4 .01uF 2KV
1
3
D3
1N914
9T 22T
1
C16
3 BP_ACT2
B R19 3
BIXFMR .01uF 2KV
2 Q2
TAP_SEL
1 PN2222
1.5K
D4
5A 40V
D5
MUR1650CT
9V
R20
L2 L3 L4 D6
2.2 1/2W 1.5KE400
IND IND IND
D7
MUR1650CT
2
D8 R21 Q3
1N914 1 IRFPE50
6.2 1/2W D9
3
D10 1.5KE400
1
C
1N5245
L5
R22 3
2 Q4
GND_SEL
1 PN2222 IND
1.5K
2
R23 Q5
9V 1 IRFPE50
6.2 1/2W
3
D11
1N5245
VCC L6
TP1 C17 C18
TSTPNT 47uF 35V
.33uF IND
R24
1K
3
2
U3
R25 Q6
1 5 1 IRFPE50
RF_DRV
6.2 1/2W
3
MIC4451CT D12
2
4
1N5245
L7
IND
TP2
TSTPNT
+HV
F1
ACLINE 1 2
2
D13
85 VDC
1
4 - +1
1
R26
2
C19 10K 2W
D14 1000uF 100V TP3
P6KE150 200V 4.0A TSTPNT
2
JP1 120V HVGND
2
1 2
JMPR
1
J10 J11
1 6
JP2 240V
2 5
1 2 3 4
TP4
4 3
JMPR TSTPNT
5 2 9V
6 1
JP3 120V HDR 6 HDR 6 U4 9V
1 2 LM2940-9V
1 IN OUT 3
JMPR
GND
1
D15
1
R27
13K C20 C21
.33uF 47uF 35V
2
1
4 - +1
2
C22
2
470uF 50V
1
2
1
200V 4.0A R28 C23
F2 2K
3
1 2 .33uF
ACNUTRL
2
250V 1.25A
2
TP5
TSTPNT
VCC
U5 VCC VDD
LM2940-5V L8
1 IN OUT 3
HEATSINK2 BLM31
GND
L9
1% 100uF 25V
9V
1
C24 C25 BLM31
2
VCC .33uF TSTPNT
LVGND L10 BLM31
2
VCC
TP6
1
L11
1
R29
2
HS-5775 10K
1
R30 BLM31
U6A
4.7K
8
2
3
+ 1
1
HV_SENS
2
-
LM393M
1
4
R31 1
10K
C26
.33uF
2
SNS_1
SNS
SNS_2 SYSTEM CONTROL
C1 C2
100pF 100pF
ACT_REQ_HAND
RQST_SNS DSP1
DISP_A1_A 7 3
6
REQUEST SENSE DOWN DISP_A1_B
4
a 8
DISP_A1_C
DISP_A1_D 2 f b
DISP_A1_E g
1 R1
DISP_A1_F 62
9
SNS_1 DISP_A1_G
10 e c
DISP_A1_DP
SNS REQ_DOWN 5 d
SNS_2
7SEGDISP
C3 C4
DSP2
100pF 100pF 7 3
DISP_A2_A
RQST_SNS 6
DISP_A2_B
4
a 8
DISP_A2_C
REQUEST SENSE UP
DISP_A2_D 2 f b
DISP_A2_E g
1 R2
DISP_A2_F 62
9
DISP_A2_G
10 e c
SNS_1 DISP_A2_DP
5 d
SNS REQ_UP
7SEGDISP
SNS_2
C5 C6
DSP3
100pF 100pF 7 3
DISP_MEM_A
RQST_SNS 6
DISP_MEM_B
4
a 8
DISP_MEM_C
REQUEST SENSE FOOT
DISP_MEM_D 2 f b
DISP_MEM_E g
1 R3
ACT_REQ_FOOT DISP_MEM_F 62
9
C7 C8 DISP_MEM_G
10 e c
SNS_1 DISP_MEM_DP
5 d
100pF 100pF
SNS VDD 7SEGDISP
VCC VDD SNS_2
OPTION
L1
RQST_SNS R4
L2 BLM31 L3
10K
BLM31 BLM31 FLOAT_IND
GND_REF_IND
JP1
ALARM_IND
1 CGACT_IND
2 CON_SENS CTACT_IND
3 AUD_DRV_1 BIPMODE_IND
4 AUD_DRV_2 FLGMODE_IND
5 AUDIO_VOL COGMODE_IND
6 HV_SENS BLDMODE_IND
7 TEMP_SENS CUTMODE_IND
8 GND_SEL
9 C9 C10 C11 C12 VDD
10 C13 C14 C15 C16
11 100pF 100pF 100pF 100pF
12 100pF 0.1uF 100pF 0.1uF D1 D14 D15
13 D2 D3 D4 D5 D6 D7 D8 RED GREEN GREEN
14 TAP_SEL
2
GREEN GREEN GREEN GREEN GREEN YEL BLU ALARM GND_REF FLOAT
15 OUT_SEL JP2 JP3 CUT BLD COG FLG BIP CTACT CGACT
16 RF_DRV CALIBRATE_JUMPER TEST JUMPER
17 PLATE SENSE
18
1
19
20 CALIBRATE R5 R83
21 TEST_MODE R6 R7 R8 100 100
22 SNS_1 100 100 100
23 R9 R10
24 SNS PAD_SNS_ERROR 10K 10K
25
26 SNS_2
27
28 9V L4 L5
29 RQST_SNS
30 BLM31 BLM31 C17 C18
HEADER 30 L6
100pF 100pF VDD VDD
C19 C20 U1
8
BLM31
2
CS EEP_A_CS
WP 3 CUTMODE_SEL 1
.1uF 2 5
SO SI EEP_A_SI BLDMODE_SEL 2
7
1
HOLD COGMODE_SEL 3
VSS
VDD 6
SCK EEP_A_CLK FLGMODE_SEL 4 TO OVERLAY
BIPMODE_SEL 5
NM25C040 EEP_A_SO SAVE_SEL 6
4
4
Y1
VDD
VCC
80MHZ_ENABLE
2
C29
CLOCK_5MHZ 3 OUT OE 1
GND
BLM11 CLOCK_80MHZ .1uF
1
L7
VDD U2
R20 BSS84/SOT MCP130-xxxDI/TO
2
1K 2 3 2 1 5MHZ
IN RSET RESET VDD
Q11
GND
2
C30 JP5
.1uF JTAG_TCK 1 2
JTAG_TDO 3 4
4
Y2
1
JTAG_TMS 5 6
VCC
7 8
2
C31 C32
JTAG_TDI 9 10
1 OE OUT 3
100pF .1uF VDD JTAG_HEADER
GND
1
JP6
80MHZ DCLK 1 2
2
CONFIG_DONE 3 4
NCONFIG 5 6
NSTATUS 7 8
DATA 9 10
SYSCNTRL.SCH
FLEX_CONFIG_HEADER
Only for debug
TP1
VDD VDD VDD
TP2
GND
C33 C34 C35 C36 C37 C38 C39 C40 C41 C42 C43 C44 C45 C46 C47 C48
.1uF .1uF .1uF .1uF .1uF .1uF .1uF .1uF .1uF .1uF .1uF .1uF .1uF .1uF .1uF .1uF
103
127
104
U3 U4
77
31
91
78
55
32
19
17
29
41
6
9
1 60 2 23
VCCIO
VCCIO
VCCIO
VCCIO
VCCIO
VCCIO
VCCIO
VCCIO
DISP_A2_B
VCC
VCC
VCC
VCC
VCC
VCC
VCC
VCC
CUTMODE_IND I/O I/O I/O I/O
DISP_MEM_A 2 I/O I/O 61 3 I/O I/O 25
DISP_MEM_B 3 I/O I/O 62 5 I/O I/O 27
ACT_REQ_HAND 8 I/O I/O 63 TAP_SEL 6 I/O I/O 28
DISP_MEM_C 9 I/O I/O 64 GND_REF_IND 8 I/O I/O 30
10 65 10 31 VDD
DISP_MEM_D I/O I/O FLOAT_IND I/O I/O
DISP_MEM_E 11 I/O I/O 66 DISP_A1_D 11 I/O I/O 33
1
BIPMODE_SEL 12 I/O I/O 67 12 I/O I/O 34
1
R21
1
14 68 13 35 R22 1K R23
COGMODE_SEL I/O I/O DISP_A1_A I/O I/O
15 69 14 42 1K 1K R24
CUTMODE_SEL I/O I/O I/O I/O 1K
ENC_A_1 16 I/O I/O 71 15 I/O I/O 43
21 72 18 44
2
EEP_A_SO I/O I/O SAVE_SEL I/O I/O
22 74 19
2
I/O I/O MEM_SEL I/O
23 75 20 26
2
PAD_SNS_ERROR I/O I/O I/O TCK(I/O) JTAG_TCK
24 I/O I/O 79 EEP_A_CS 21 I/O TDI(I/O) 1 JTAG_TDI
25 I/O I/O 80 22 I/O TDO(I/O) 32 JTAG_TDO
TMS(I/O) 7 JTAG_TMS
DISP_MEM_G 26 I/O I/O 81 OUT_SEL 39 INPUT/GCLRN R25 0
DISP_MEM_DP 28 I/O I/O 82 EEP_A_SI 38 INPUT/OE1
29 83 AUD_DRV_1 40 1 2
GND
GND
GND
GND
BLDMODE_IND I/O I/O INPUT/OE2
CON_SENS 35 I/O I/O 84 AUD_DRV_2 37 INPUT/GCLK In debug mode
TEMP_SENS 36 85 ALARM_IND
HV_SENS 37
I/O I/O
86 GND_SEL
JP7 omit R25
I/O I/O
16
24
36
38 87 EPM7064/TFP 2 1 In production
4
REQ_UP I/O I/O
39 88
I/O I/O PROG EPC JUMPER omit JP7
DISP_A2_DP 40 I/O I/O 93 CLOCK_80MHZ
DISP_A1_F 41 I/O I/O 95 FLGMODE_SEL
AUDIO_VOL 42 I/O I/O 96 BLDMODE_SEL
DISP_MEM_F 43 I/O I/O 98 RF_DRV
44 I/O I/O 99
45 I/O I/O 101
DISP_A1_G 46 I/O I/O 106
DISP_A1_B 47 I/O I/O 107
I/O 119
I/O 121 CLOCK_5MHZ
17 INPUT I/O 122
20 INPUT I/O 124 FLGMODE_IND
REQ_DOWN 89 INPUT I/O 129 DISP_A2_F
TP3 92 131
RESET INPUT I/O CGACT_IND
OUT2 132
I/O DISP_A2_G
TP4 114 133
CS I/O DISP_A2_E
OUT1 100
CALIBRATE CLKUSR
120 NRS I/O 134 EEP_A_CLK
117 NWS I/O 135 CTACT_IND
80MHZ_ENABLE 111 NCS I/O 136 DISP_A2_C
97 RDYNBUSY I/O 137
70 NCEO I/O 138 ACT_REQ_FOOT
130 DEV_CLRN I/O 139 DISP_A2_A
123 DEV_OE I/O 140 TEST_MODE
94 INIT_DONE I/O 141
I/O 142
I/O 143 ENC_A_2
I/O 144 BIPMODE_IND
TDI 13
TMS 27
73 VDD
TDO
TCK 34
NCONFIG 53 NCONFIG
MSEL
U5
20
18
EPF6016-144
102
126
18
30
54
76
90
4
5
VCC
VCC
DCLK
2 DATA
8 OE
9 NCS NCASC 12
13 NINIT_CONF
VDD 5 3
VCCSEL TCK
14 VPPSEL TDI 11
TDO 1
R31 19
GND
10K TMS
C49 .1uF
10
.1uF C50 EPC1441/PLCC
R32
0
9V VCC
1
R33
4.7K R34
4.7K
U6A
8
2
3
2
R35 R36 + 1 SNS
1 2 1 2 2
-
10K 10K LM393M
4
1
1
R37 D9 R38
51K C51 C52 BAT54 10K
39pF 39pF
2
1
2
9V
2
C53
.01uF
1
1
1
R39 L8
8.2K 22mH
2
C54 3
1
1 2 2 Q2
SNS_1
1PN2222 C55
.1uF 6800pF
2
SNS_2
1
1
R40
100 C56
.1uF
2
1
R41
8.2K
1
R42 C57
2
9V VCC
1
R43
4.7K R44
4.7K
U6B
8
2
5
2
R45 R46 + 7 SNS
1 2 1 2 6
-
10K 10K LM393M
4
1
1
R47 D10 R48
51K C58 C59 BAT54 10K
39pF 39pF
2
1
2
9V
2
C60
.01uF
1
1
1
R49 L9
8.2K 22mH
2
C61 3
1
1 2 2 Q3
SNS_1
1PN2222 C62
.1uF 6800pF
2
SNS_2
1
1
R50
100 C63
.1uF
2
1
R51
8.2K
1
R52 C64
2
9V VCC
1
R53
4.7K R54
4.7K
U7A
8
2
3
2
R55 R56 + 1 SNS
1 2 1 2 2
-
10K 10K LM393M
4
1
1
R57 D11 R58
51K C65 C66 BAT54 10K
39pF 39pF
2
1
2
9V
2
C67
.01uF
1
1
1
R59 L10
8.2K 22mH
2
C68 3
1
1 2 2 Q4
SNS_1
1PN2222 C69
.1uF 6800pF
2
SNS_2
1
1
R60
100 C70
.1uF
2
1
R61
8.2K
1
R62 C71
2
9V VCC
1
R63
4.7K R64
4.7K
U7B
8
2
5
2
R65 R66 + 7 SNS
1 2 1 2 6
-
10K 10K LM393M
4
1
1
R67 D12 R68
51K C72 C73 BAT54 10K
39pF 39pF
2
1
2
9V
2
C74
.01uF
1
1
R69 1 L11
8.2K 22mH
2
C75 3
1
1 2 2 Q5
SNS_1
1PN2222 C76
.1uF 6800pF
2
SNS_2
1
1
R70
100 C77
.1uF
2
1
R71
8.2K
1
R72 C78
2
9V VCC
1
R73
4.7K R74
4.7K
U8A
8
2
3
2
R75 R76 + 1 SNS
1 2 1 2 2
-
10K 10K LM393M
4
1
1
R77 D13 R78
51K C79 C80 BAT54 10K
39pF 39pF
2
1
2
9V
2
C81
.01uF
1
1
1
R79 L12
8.2K 22mH
2
C82 3
1
1 2 2 Q6
SNS_1
1PN2222 C83
.1uF 6800pF
2
SNS_2
1
1
R80
100 C84
.1uF
2
1
R81
8.2K
1
R82 C85
2