MC-55-055-007-E r1 A950 SG

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SERVICE GUIDE

Service Guide • Aaron 950™ i


PREFACE
This Service Guide and the equipment it describes are for qualified technicians who maintain and repair the Aaron
950™ Electrosurgical Generator. Additional User information is available in the Aaron 950™ Electrosurgical Generator
User’s Guide.

This document covers technical descriptions of the Aaron 950™ including its physical appearance, all operator
controls and indicators, operational specifications, component functional descriptions (module level), diagrams
of the electronic circuits used, and troubleshooting guidelines (with chart comparisons).

The Aaron 950™ was constructed with the highest quality components. In the unlikely event that your generator
fails within 2 years of purchase date, Bovie Medical Corporation will warranty the product and effect factory repairs.
Please refer to Appendix A Warranty for what is covered, how long, and how to Obtain a Return Goods
Authorization Number, in Section 8.

Equipment Covered in this Manual


Aaron 950™ Electrosurgical Generator:
110 VAC Model No.: A950
220 VAC Model No.: A950-220

For Information Call


Bovie Medical Corporation • 5115 Ulmerton Road, Clearwater, FL 33760-4004
U.S. Phone 1-800-537-2790 • Fax 1-800-323-1640 • International Phone +1-727-384-2323 • Fax +1-727-347-9144
www.boviemed.com • sales@boviemed.com

©2013 Bovie Medical Corporation. All rights reserved. Contents of this publication may not be reproduced without
the written permission of Bovie Medical Corporation.

Bovie® Part Number: MC-55-055-007 Rev. 1

ii Bovie Medical Corporation


Safety Precautions when Operating the Generator
The safe and effective use of electrosurgery depends to a large degree on factors solely under the control of the
operator. There is no substitute for a properly trained and vigilant medical staff. It is important that they read,
understand, and follow the operating instructions supplied with this electrosurgical equipment.

To promote the safe use of the Aaron 950™ Electrosurgical Generator, please refer to the User’s Guide for standard
operating precautions.

Applicable Safety Standards


CSA C22.2, NO. 601.1 – M90
UL 2601 – 1 – UL
IEC 60601 – 2 – 2 (1998 – 09) CLASS 1 EQUIPMENT, TYPE BF
CENELEC EN 60601 – 1 – 2
FCC PART 15, CLASS A
IEC 60601-1 2nd Edition (1988)

Conventions Used in this Guide


WARNING:
Indicates a potentially hazardous situation which, if not avoided, could result in death or
serious injury.

CAUTION:
Indicates a hazardous situation which, if not avoided, may result in minor or moderate injury.

NOTICE:
Indicates an operating tip, a maintenance suggestion, or a hazard that may result in
product damage.

Service Guide • Aaron 950™ iii


TABLE OF CONTENTS
Preface ...............................................................................................................................ii
Equipment Covered in this Manual ............................................................................ii
For Information Call ...................................................................................................ii
Safety Precautions when Operating the Generator ..................................................iii
Applicable Safety Standards .....................................................................................iii
Conventions Used in this Guide ................................................................................iii
The Aaron 950™ Electrosurgical Generator ......................................................................1-1
Functional Description ....................................................................................................1-2
Unit Description ..............................................................................................................1-3
Safety Precautions when Repairing the Generator ........................................................1-3
General Warnings, Cautions, and Notices .............................................................1-3
Active Accessories .................................................................................................1-4
Fire / Explosion Hazards ........................................................................................1-4
Generator Electric Shock Hazards .........................................................................1-5
Servicing .................................................................................................................1-5
Cleaning .................................................................................................................1-5
Controls, Indicators, and Receptacles ...............................................................................2-1
Front Panels ...................................................................................................................2-2
Controls and Indicators Overview ..................................................................................2-3
Cut, Blend, and Coag Controls ......................................................................................2-5
Fulguration, Bipolar, and Preset Controls ......................................................................2-6
Indicators and Receptacles ............................................................................................2-7
Symbols on the Front Panel ...........................................................................................2-8
Rear and Side Panels ....................................................................................................2-9
Symbols on the Rear Panel ...................................................................................2-9
Symbols on the Side Panel .....................................................................................2-9
Technical Specifications .....................................................................................................3-1
Performance Characteristics ..........................................................................................3-2
Input Power ............................................................................................................3-2
Duty Cycle ..............................................................................................................3-2
Dimensions and Weight .........................................................................................3-2
Operating Parameters ............................................................................................3-2
Transport and Storage ...........................................................................................3-2
Audio Volume .........................................................................................................3-3
Low Frequency (50-60 Hz) Leakage Current .........................................................3-3
High Frequency (RF) Leakage Current ..................................................................3-3
Standards and IEC Classifications .................................................................................3-4
Class I Equipment (IEC 60601-1) ..........................................................................3-4
Type BF Equipment (IEC 60601-1) / Defibrillator Proof .........................................3-4
Drip Proof (IEC 60601-2-2) ....................................................................................3-4
Electromagnetic Interference .................................................................................3-4
Electromagnetic Compatibility (IEC 60601-1-2 and IEC 60601-2-2) .....................3-4
Voltage Transients (Emergency Generator Mains Transfer) ..................................3-4
EMC Compliance ...........................................................................................................3-4
Output Power Characteristics ........................................................................................3-8
Maximum Output for Bipolar and Monopolar .........................................................3-8
Output Power Curves .....................................................................................................3-9
Monopolar Cut Curves ...........................................................................................3-9
Monopolar Coag Curves .......................................................................................3-11
Bipolar Curves ......................................................................................................3-13
Reference Output Waveforms ......................................................................................3-14

iv Bovie Medical Corporation


Theory of Operation .............................................................................................................4-1
Block Diagram ................................................................................................................4-2
Functional Overview of Key Circuits ..............................................................................4-2
High Voltage DC Supply .........................................................................................4-2
Low Voltage DC Supply (9VDC and 5VDC) ...........................................................4-2
DC Supply Check Circuit ........................................................................................4-2
Temperature Sensing Circuit (TEMP_SEN) ...........................................................4-3
Activation Request Sensing Circuit (Hand and Foot) .............................................4-3
Up Sensing Circuit (REQ_UP) ...............................................................................4-3
Down Sensing Circuit (REQ_DOWN) ....................................................................4-3
Patient Plate Sensing Circuit (PAD_SNS_ERROR) ...............................................4-4
Front Panel Controls ..............................................................................................4-4
System Logic ..........................................................................................................4-4
Speaker Circuit (AUD_DRV) ..................................................................................4-4
Front Panel Display (Indicators) .............................................................................4-5
Digital PWM Circuit ................................................................................................4-5
RF Drive (RF_DRV) ...............................................................................................4-5
RF Amplifier Circuit .................................................................................................4-5
TAP Select Circuit (TAP_SEL) ...............................................................................4-5
Ground Select Circuit (GND_SEL) .........................................................................4-5
Output Select Circuit (OUT_SEL) ..........................................................................4-5
Aaron 950™ Control Signal Inputs and Outputs ............................................................4-6
Operating the Aaron 950™ ..................................................................................................5-1
Inspecting the Generator and Accessories ....................................................................5-2
Service Personnel Safety ...............................................................................................5-2
Installation and Placement .............................................................................................5-4
Functional (Operational) Checks ....................................................................................5-5
How to Set Up and Start the Aaron 950™ Unit .....................................................5-5
How to Check the Unit Operation with a Footswitch ..............................................5-5
How to Check the Monopolar Modes with a Handpiece ........................................5-5
How to Check the Patient Plate Alarm Function ....................................................5-6
Unit Operation ................................................................................................................5-6
Maintenance ..........................................................................................................................6-1
Cleaning the Unit ............................................................................................................6-2
Performing Periodic Inspection ......................................................................................6-2
Replacing Fuses .............................................................................................................6-3
Fuse Information......................................................................................................6-3
Troubleshooting ...................................................................................................................7-1
Recommended Equipment for Troubleshooting .............................................................7-2
Troubleshooting the Aaron 950™ ..................................................................................7-2
Inspecting the Generator ........................................................................................7-2
Inspecting the Receptacles ....................................................................................7-2
Inspecting Internal Components .............................................................................7-3
Understanding Error Codes and Audio Tones ................................................................7-4
Correcting Common Problems .......................................................................................7-5
Main Board Test Points ..................................................................................................7-8
Display Board Test Points ..............................................................................................7-8

Service Guide • Aaron 950™ v


Repair Policy and Procedures ............................................................................................8-1
Responsibility of the Manufacturer .................................................................................8-2
Returning the Generator for Service ..............................................................................8-2
Step 1 – Obtain a Returned Goods Authorization Number ....................................8-2
Step 2 – Clean the Generator ................................................................................8-2
Step 3 – Ship the Generator ..................................................................................8-3
Warranty ...............................................................................................................................A-1
Board Drawings, Schematics, and Assemblies ................................................................B-1
How to Order Parts from Bovie Medical Corporation ....................................................B-2
Aaron 950™ Design Breakdown and Drawing Reference ............................................B-2
Aaron 950™ Drawing and Schematic Package ............................................................B-2

LIST OF FIGURES
Figure 2 – 1 Layout of controls, indicators, and receptacles on the front panel..................2-2
Figure 2 – 2 Controls for the cut, blend, and coag modes ..................................................2-5
Figure 2 – 3 Controls for the fulguration and bipolar modes and presets ...........................2-6
Figure 2 – 4 Indicators and receptacles...............................................................................2-7
Figure 2 – 5 Layout of controls and indicators on the rear and side panels .......................2-9
Figure 3 – 1 Output power versus impedance for cut mode ...............................................3-9
Figure 3 – 2 Peak voltage versus setting for cut mode .......................................................3-9
Figure 3 – 3 Output power versus impedance for blend mode .........................................3-10
Figure 3 – 4 Peak voltage versus power setting for blend setting.....................................3-10
Figure 3 – 5 Output power versus impedance for coagulation mode ................................3-11
Figure 3 – 6 Peak voltage versus power setting for coagulation mode.............................3-11
Figure 3 – 7 Output power versus impedance for fulguration mode .................................3-12
Figure 3 – 8 Peak voltage versus power setting for fulguration mode ..............................3-12
Figure 3 – 9 Output power versus impedance for bipolar mode .......................................3-13
Figure 3 – 10 Peak voltage versus power setting for bipolar mode ....................................3-13
Figure 3 – 11 Cut mode waveform ......................................................................................3-14
Figure 3 – 12 Blend mode waveform...................................................................................3-14
Figure 3 – 13 Coag mode waveform ...................................................................................3-14
Figure 3 – 14 Fulguration mode waveform..........................................................................3-14
Figure 3 – 15 Bipolar mode waveform ................................................................................3-14
Figure 4 – 1 Functional block diagram of the Aaron 950™ system.....................................4-2
Figure 5 – 1 Installation and placement...............................................................................5-4
Figure 6 – 1 Fuse location ...................................................................................................6-3

vi Bovie Medical Corporation


BOARD DRAWINGS AND SCHEMATICS
Schematic 1 Main Board .......................................................................................................B-3
Schematic 2 RF Amplifier Circuit ...........................................................................................B-4
Schematic 3 Power Supply....................................................................................................B-5
Schematic 4 Display Board ...................................................................................................B-6
Schematic 5 Logic Control Center.........................................................................................B-7
Schematic 6 Request Activation Sense Circuit (Foot)...........................................................B-8
Schematic 7 Request Down Sense Circuit............................................................................B-9
Schematic 8 Request Up Sense Circuit ..............................................................................B-10
Schematic 9 Request Activation Sense Circuit (Hand)........................................................B-11
Schematic 10 Patient Plate Sense Circuit...........................................................................B-12
Schematic 11 Main Printed Circuit Board............................................................................B-13
Schematic 12 Top Display Circuit Board ............................................................................B-14
Schematic 13 Bottom Display Circuit Board........................................................................B-14
Schematic 14 Final Assembly Wiring Drawing ...................................................................B-15
Schematic 15 Final Assembly Drawing ...............................................................................B-16

Service Guide • Aaron 950™ vii


viii Bovie Medical Corporation
THE AARON 950™
ELECTROSURGICAL GENERATOR
This section includes the following information:

● Functional Description

● Unit Description

● Safety Precautions When Repairing the Generator

CAUTIONS:
Read all warnings, cautions, and instructions provided with this generator before using.
Read the instructions, warnings, and cautions provided with electrosurgical accessories before
using. Specific instructions are not included in this manual.

Service Guide • Aaron 950™ 1-1


FUNCTIONAL DESCRIPTION
The Aaron 950™ is a multipurpose Electrosurgical Generator for use in physician’s offices and surgi-centers. It pro-
vides unsurpassed performance, flexibility, reliability, and user convenience in one compact package.

The Aaron 950™ Electrosurgical Generator includes digital technology. This new technology is evident in the self-
checking circuitry and error code readouts. The unit offers monopolar and bipolar electrosurgical operations.

The following are Aaron 950™ key advantages and benefits.

Power Capabilities Up to 60 watts of Pure Cut @ 500 Ω


Up to 60 watts of Blend @ 800 Ω
Up to 60 watts of Coagulation @ 1000 Ω
Up to 35 watts of Fulguration @ 1000 Ω
Up to 30 watts of Bipolar @ 200 Ω

Memory Six user-defined presets recall frequently used power and


mode settings.

Two Levels of Coagulation Pinpoint Coagulation - provides precise control of


bleeding in localized areas.
Fulguration - provides greater control of bleeding in highly
vascular tissue over broad surface areas.

Self Diagnostics These diagnostics continually monitor the unit to ensure


proper performance.

Whenever a problem is detected, medical personnel


receive audible alarm responses, and the output
is suspended until the alarm condition is cleared.

Isolated RF output for Cut, Blend, This minimizes the potential of alternate site burns.
and Coagulation Modes

Ground Referenced RF Output This output allows flexibility to use the generator
for Fulguration Mode without a return electrode in fulguration mode.

1-2 Bovie Medical Corporation


UNIT DESCRIPTION
The Aaron 950™ Electrosurgical Generator is a self-contained unit, consisting of the main enclosure and power cord.
The main components incorporated in the generator include:

• FRONT PANEL COMPONENTS Dial for controlling power output; switches and indicators for Cut, Blend,
Coagulation, Fulguration, and Bipolar selection; receptacles for connecting electrosurgical accessories –
Monopolar handpiece receptacle, Patient Plate receptacle, Bipolar cord receptacle, Footswitch receptacle, user
Presets control and display, and digital indicators that show the current settings.

• REAR PANEL COMPONENTS Volume control

• OTHER COMPONENTS Power switch (located on side of unit), power cable receptacle
(located on bottom of unit), A901 Remote Receptacle (located on the bottom of the unit)

• INTERNAL COMPONENTS Main PCB, Barrier PCB, Line transformer

SAFETY PRECAUTIONS WHEN REPAIRING THE GENERATOR


Before servicing the Aaron 950™ Electrosurgical Generator it is important that you read, understand, and follow
the instructions supplied with it. Also, be familiar with any other equipment used to install, test, adjust, or repair
this generator.

General Warnings, Cautions, and Notices


WARNINGS:
Use the generator only if the self-test has been completed as described. Otherwise, inaccurate
power outputs may result.
The instrument receptacles on this generator are designed to accept only one instrument at a
time. Do not attempt to connect more than one instrument at a time into a given receptacle.
Doing so will cause simultaneous activation of the instrument.

CAUTIONS:
Do not stack equipment on top of the generator or place the generator on top of electrical
equipment. These configurations are unstable and/or do not allow adequate cooling. The unit is
designed to be wall mounted or mounted on a mobile stand.
Provide as much distance as possible between the electrosurgical generator and other electronic
equipment (such as monitors). An activated electrosurgical generator may cause electrical
interference with them.
Do not turn the activation tone down to an inaudible level. The activation tone alerts the surgical
team when an accessory is active.

NOTICES:
If required by local codes, connect the generator to the hospital equalization (grounding) connec-
tor with an equipotential cable.
Connect the power cord to a wall receptacle having the correct voltage. Otherwise, product
damage may result.

Service Guide • Aaron 950™ 1-3


Active Accessories
WARNINGS:
Shock Hazard – Do not connect wet accessories to the generator.
Shock Hazard – Ensure that all accessories and adapters are correctly connected and that no
metal is exposed.

CAUTIONS:
Accessories must be connected to the proper receptacle type. In particular, bipolar accessories
must be connected to the Bipolar instrument receptacle only. Improper connection may result in
inadvertent generator activation.
Set power levels to the lowest setting before testing an accessory.

NOTICE:
During bipolar electrosurgery, do not activate the generator until the forceps have made contact
with the patient. Product damage may occur.

Fire / Explosion Hazards


WARNINGS:
Explosion Hazard – Do not install the generator in the presence of flammable anesthetics, gases,
liquids, or objects.
Fire Hazard – Do not place active accessories near or in contact with flammable materials (such
as gauze or surgical drapes). Electrosurgical accessories that are activated or hot from use can
cause a fire. Use a holster to hold electrosurgical accessories safely away from personnel and
flammable materials.
Fire Hazard – Do not use extension cords.
Fire Hazard – For continued protection against fire hazard, replace fuses only with fuses of the
same type and rating as the original fuse.

1-4 Bovie Medical Corporation


Generator Electric Shock Hazards
WARNINGS:
Connect the generator power cord to a properly grounded receptacle. Do not use power
plug adapters.
Do not connect a wet power cord to the generator or to the wall receptacle.
To allow stored energy to dissipate after power is disconnected (caps discharge), wait at least five
minutes before replacing parts.
Always turn off and unplug the generator before cleaning.
Do not touch any exposed wiring or conductive surfaces while the generator is disassembled and
energized. Never wear a grounding strap when working on an energized generator.
When taking troubleshooting measurements use appropriate precautions such as using isolated
tools and equipment, using the “one hand rule,” etc.
Potentially lethal AC and DC voltages are present in the AC line circuitry, high voltage DC circuitry,
and associated mounting and heat sink hardware described in this manual. These potentials are
not isolated from the AC line. Take appropriate precautions when testing and troubleshooting this
area of the generator.
High frequency, high voltage signals that can cause severe burns are present in the RF output
stage and in the associated mounting and heat sink hardware. Take appropriate precautions when
testing and troubleshooting this area of the generator.

Servicing
CAUTIONS:
Read all warnings, cautions, and instructions provided with this generator before servicing.
The generator contains electrostatic-sensitive components. When repairing the generator, work
at a static-controlled workstation. Wear a grounding strap when handling electrostatic-sensitive
components, except when working on an energized generator. Handle circuit boards by their non-
conductive edges. Use an anti-static container for transport of electrostatic-sensitive components
and circuit boards.

Cleaning
NOTICE:
Do not clean the generator with abrasive cleaning or disinfectant compounds, solvents, or other
materials that could scratch the panels or damage the generator.

Service Guide • Aaron 950™ 1-5


1-6 Bovie Medical Corporation
CONTROLS, INDICATORS, AND RECEPTACLES
This section describes the front, rear, and side panels, including all controls, indicators, receptacles, and ports.

Service Guide • Aaron 950™ 2-1


FRONT PANELS
Figure 2 – 1 Layout of controls, indicators, and receptacles on the front panel

2-2 Bovie Medical Corporation


CONTROLS AND INDICATORS OVERVIEW
Users may control most Aaron 950™ functions from the front panel. Each control is plainly marked and
colored on the front panel for quick reference. The volume control is located on the rear panel.

Normal operations involve activating the generator with either a front connected handswitch or footswitch.
The following components are the User Interface for the Aaron 950™ Electrosurgical Generator:

Power Switch The rocker ON/OFF switch on the lower right side
corner allows the Aaron 950™ to be shut off when the
unit is not in use.

Power Output Control Knob The rotary knob allows you to select the desired RF power
level for all modes of operation. The Power Control Knob
moves at a graduated 1 watt per notch (incrementally) for
Cut, Blend, and Coagulation (1 to 60); Fulguration (10 to
35); and Bipolar (10 to 30).

The Power Control Knob moves at a graduated .1 watt per


notch (incrementally) in Fulguration and Bipolar modes
below 10 watts (.1 to 10).

Power Display The large power output display reports the generator’s
output power setting. During operation, the numeral
output of the display gives the surgeon an indication of
available generator power.

Membrane Function Switches The front panel overlay contains 7 membrane function
switches (sometimes called matrix switches). There is a
membrane switch dedicated for each operational mode.
These switches toggle the unit between mode settings.

Visual LED Indictors Mode LEDs indicate the mode setting.

The YELLOW indicators and controls indicate cutting


and blending operations. The yellow LED indicates that
either a Cut or Blend mode is activated.

The BLUE indicators and controls indicate Coagulation,


Fulguration, and Bipolar operation. The blue LED
indicates either Coagulation, Fulguration, or Bipolar
mode is activated.

The Patient Plate Alarm is indicated by the red LED


located at the bottom of the front panel. Operating only
in the Cut, Blend, and Coagulation modes, this indicates
that no return electrode is sensed by the unit.

Service Guide • Aaron 950™ 2-3


Audible Indicators An activation tone sounds whenever the Aaron 950™
Electrosurgical Generator is activated. The volume may
be adjusted up or down on the rear of the unit using a
small screwdriver. An alarm siren sounds during all alarm
conditions. The volume of this alarm cannot be adjusted.

2-4 Bovie Medical Corporation


CUT, BLEND, AND COAG CONTROLS
Figure 2 – 2 Controls for the cut, blend, and coag modes

Cut, Blend Active Indicator (yellow)


Indicates that the power has been
activated in the selected mode.
Power Display (watts)
Indicates the power set for
Cut Indicator the selected mode.
Indicates when
Cut Mode pure cut mode
Selector is selected.
When pressed,
selects the pure
cut mode.

Blend Mode
Selector Coag, Fulguration, Bipolar
When pressed, Active Indicator (blue)
selects the Indicates that the power
blended cut mode. has been activated in the
selected mode.
Blend Indicator
Indicates when
blended cut
mode is selected.

RF Isolated
Indicator
Indicates when the
RF output is isolated
from the ground.
Coag Indicator
Indicates when Power Output
coagulation mode Control Knob
Coag Mode Selector is selected. Turn clockwise to
When pressed, selects increase power output,
the coagulation mode. counterclockwise to
decrease power output.

Service Guide • Aaron 950™ 2-5


FULGURATION, BIPOLAR, AND PRESET CONTROLS
Figure 2 – 3 Controls for the fulguration and bipolar modes and presets

Fulguration Indicator Cut, Blend Active Indicator (yellow) Power Display (watts)
Indicates when Indicates that the power has been Indicates the power set
Fulguration fulguration mode activated in the selected mode. for the selected mode.
Mode Selector is selected.
When pressed,
selects the
fulguration mode.

Bipolar Mode
Selector
When pressed, Coag, Fulguration, Bipolar
selects the Active Indicator (blue)
bipolar mode. Indicates that the power
has been activated in the
selected mode.
Bipolar Indicator
Indicates when
bipolar mode is
selected.

RF Ground
Referenced Indicator
Indicates when the RF
output is ground refer-
enced. Only applies to
the fulguration mode. Power Output
Control Knob
Presets Recall Turn clockwise to
Presets Display Presets Set Button
Selector increase power output,
Indicates which preset is selected When depressed for
counterclockwise to
When pressed, 2 seconds, makes the
(A-F). B and D are displayed in decrease power output.
selects the next current settings the
lowercase letters (b and d).
preset setting. preset letter shown in
No Presets Indicator the indicator window.
Red dot blinks to indicate
when no user defined
preset is being used.

2-6 Bovie Medical Corporation


INDICATORS AND RECEPTACLES
Figure 2 – 4 Indicators and receptacles

Monopolar Handpiece Patient Plate Receptacle Bipolar Cord Receptacle Footswitch Receptacle
Receptacle Accepts the Aaron A1202C Accepts the Aaron A827EU Accepts the Aaron
Accepts the Aaron A901 reusable grounding cord. bipolar forceps cord. A1203W footswitch
3-button handpiece cord. cord.

Patient Plate Alarm


Indicates (red LED) an alarm
condition regarding the return
electrode cord or pad.

Service Guide • Aaron 950™ 2-7


SYMBOLS ON THE FRONT PANEL
The following table lists descriptions for symbols found on the front panel of the Aaron 950™.

SYMBOLS DESCRIPTION
Generator Controls

Cut mode

Blend mode

Coagulation mode

High Frequency Desiccator Controls

Bipolar mode

Fulguration mode

Presets

Select next preset

Set new preset

Indicators

RF ground referenced

Defibrillator proof type BF equipment

RF Isolated – patient connections are isolated from earth at high frequency.

Read instructions before use.

Caution - high voltage

Handpiece Connectors

Monopolar handpiece

Patient return electrode

Footswitch

Bipolar forceps

2-8 Bovie Medical Corporation


REAR AND SIDE PANELS
Figure 2 – 5 Layout of controls and indicators on the rear and side panels

Symbols on the Rear Panel


The following table lists descriptions for symbols found on the rear panel of the Aaron 950™.

SYMBOLS DESCRIPTION

Volume control

Fuse enclosed

Read Instructions Before Use

Do not dispose of this device in the unsorted municipal waste stream.

Manufacturer

NOTICE:
Please note that infected medical devices must be disposed of as medical/biohazard waste and
cannot be included in used electronic equipment disposal/recycling programs. In addition, certain
electronic products must be returned directly to Bovie Medical Corporation. Contact your Bovie®
sales representative for return instructions.

Symbols on the Side Panel


The following table lists descriptions for symbols found on the side panel of the Aaron 950™.
SYMBOLS DESCRIPTION

Non-ionizing Radiation

Danger - Explosion Risk If Used With Flammable Anesthetics.

Service Guide • Aaron 950™ 2-9


2-10 Bovie Medical Corporation
TECHNICAL SPECIFICATIONS
All specifications are nominal and subject to change without notice. A specification referred to as “typical”
is within ± 20% of a stated value at room temperature (25° C / 77° F) and a nominal input power voltage.

Service Guide • Aaron 950™ 3-1


PERFORMANCE CHARACTERISTICS
Input Power
120 VAC ± 10% 220 VAC ± 10%
Mains line frequency: 50 – 60 Hz Mains line frequency: 50 – 60 Hz
Power consumption: 240 VA Power consumption: 240 VA
Fuses (two): 2.0 A (Slow Blow) Fuses (two): 1.0 A (Slow Blow)

Duty Cycle
Under maximum power settings and rated load conditions (Pure Cut, 60 watt @ 500 Ω load), the generator is
suitable for activation times of 10 seconds on, 30 seconds off for one hour.

Dimensions and Weight


Width 26 cm (10.25 in.) Depth 11.4 cm (4.5 in.)
Height 17.8 cm (7.0 in.) Weight < 3.2 kg (< 7 lbs)

Operating Parameters
Ambient temperature range +10° to +40° C
Relative humidity 30% to 75%, non-condensing
Atmospheric pressure 70kPa to 106kPa
If transported or stored at temperatures outside the operating temperature range, allow
Warm-up time
one hour for the generator to reach room temperature before use.

Transport and Storage


Ambient temperature range -40° to +70° C
Relative humidity 10% to 100%, including condensation
Atmospheric pressure 50kPa to 106kPa

3-2 Bovie Medical Corporation


Audio Volume
The audio levels stated below are for activation tones (bipolar, cut, and coag) and alarm tones (return electrode and
system alarms) at a distance of one meter. Alarm tones meet the requirements for IEC 60601-2-2.

Activation Tone
Volume (adjustable) 40 to 65 dB
Frequency Cut: 1 kHz
Blend: 1 kHz
Coagulation: 2 kHz
Fulguration: 2 kHz
Bipolar: 2 kHz
Duration Continuous while the generator is activated

Alarm Tone
Volume (not adjustable) 70 dB ± 5 dB
Frequency 2 kHz 1⁄2 seconds / 1 kHz 1⁄2 seconds
Duration 2s

Low Frequency (50–60 Hz) Leakage Current


Enclosure source current, ground open < 500 μA
Normal polarity, intact ground: < 50 μA
Source current, patient leads, all outputs Normal polarity, ground open: < 50 μA
Reverse polarity, ground open: < 50 μA
Sink current at high line, all inputs < 50 μA

High Frequency (RF) Leakage Current


Bipolar RF leakage current < 39 mA rms
Monopolar RF leakage current (additional tolerance) < 150 mA rms

Service Guide • Aaron 950™ 3-3


STANDARDS AND IEC CLASSIFICATIONS
Class I Equipment (IEC 60601-1)
Accessible conductive parts cannot become live in the event of a basic insulation failure because of the way in which
they are connected to the protective earth conductor.

Type BF Equipment (IEC 60601-1) / Defibrillator Proof


The Aaron 950™ Electrosurgical Generator provides a high degree of protection against electric shock,
particularly regarding allowable leakage currents. It is type BF equipment. Patient connections are isolated
from earth and resist the effects of defibrillator discharge.

Drip Proof (IEC 60601-2-2)


The generator enclosure is constructed so that liquid spillage in normal use does not wet electrical insulation or other
components which, when wet, are likely to affect adversely the safety of the generator.

Electromagnetic Interference
When other equipment is placed on or beneath an activated Bovie Medical Corporation electrosurgical generator, the
Aaron 950™ Electrosurgical Generator operates without interference. The generator minimizes electromagnetic inter-
ference to video equipment used in the operating room.

Electromagnetic Compatibility (IEC 60601-1-2 and IEC 60601-2-2)


The Aaron 950™ Electrosurgical Generator complies with the appropriate IEC 60601-1-2 and IEC 60601-2-2
specifications regarding electromagnetic compatibility.

Voltage Transients (Emergency Generator Mains Transfer)


The Aaron 950™ Electrosurgical Generator operates in a safe manner when the transfer is made between line AC
and an emergency generator voltage source.

EMC COMPLIANCE
Special precautions should be taken regarding the Aaron 950™. Medical Electrical Equipment needs special precau-
tions regarding EMC and needs to be installed and put into service according to the EMC information provided in
this manual.

Understand that only the Accessories supplied with or ordered from Bovie® should be used with your device. The
use of accessories, transducers, and cables other than those specified, may result in increased Emissions or decreased
Immunity of the Aaron 950™. The Aaron 950™ and its accessories are not suitable for interconnection with other
equipment.

Portable and mobile RF communications equipment can affect Medical Electrical Equipment. The Aaron 950™
should not be used adjacent to or stacked with other equipment and that if adjacent or stacked use is necessary, the
Aaron 950™ should be observed to verify normal operation in the configuration in which it will be used.

3-4 Bovie Medical Corporation


Recommended separation distances between portable and mobile RF
communications equipment and the Aaron 950™
The Aaron 950™ is intended for use in an electromagnetic environment in which radiated RF
disturbances are controlled. The customer or the user of the Aaron 950™ can help prevent
electromagnetic interference by maintaining a minimum distance between portable and mobile RF
communications equipment (transmitters) and the Aaron 950™ as recommended below, accord-
ing to the maximum output power of the communications equipment.

Rated maximum output separation distance according to frequency of transmitter


power of transmitter
150 kHz to 80 MHz 80 MHz to 800 MHz 800 MHz to 2.5 GHz
d = [ 3.5]√ P d = [ 3.5]√ P d = [ 7 ]√ P
W V1 E1 E1

0.01 0.12 0.12 0.23


0.1 0.38 0.38 0.73
1 1.2 1.2 2.3
10 3.8 3.8 7.3
100 12 12 23

For transmitters rated at a maximum output power not listed above, the recommended separation
distance d in metres (m) can be estimated using the equation applicable to the frequency of the
transmitter, where P is the maximum output power rating of the transmitter in watts (W) according to
the transmitter manufacturer.
NOTE 1 At 80 MHz and 800 MHz, the separation distance for the higher frequency range applies.
NOTE 2 These guidelines may not apply in all situations. Electromagnetic propagation is
affected by absorption and reflection from structures, objects and people.

Guidance and manufacturer’ s declaration – electromagnetic emissions

The Aaron 950™ is intended for use in the electromagnetic environment listed below. The customer
or the user of the Aaron 950™ should assure that it is used in such an environment.
Emissions test Compliance Electromagnetic environment - guidance

The Aaron 950™ must emit


electromagnetic energy in order
RF Emissions CISPR 11 Group 2 to perform its intended function.
Nearby electronic equipment
may be affected.

RF Emissions CISPR 11 Class A The Aaron 950™ is suitable for


use in all establishments other
Harmonic emissions than domestic and those directly
Class A connected to the public
IEC 61000-3-2
low-voltage power supply net-
work that supplies buildings used
Voltage fluctuations/flicker
Complies in domestic purposes.
emissions IEC 61000-3-3

Service Guide • Aaron 950™ 3-5


Guidance and manufacturer’ s declaration – electromagnetic immunity

The Aaron 950™ is intended for use in the electromagnetic environment listed below. The customer or
the user of the Aaron 950™ should assure that it is used in such an environment.
IEC 60601
Immunity test Compliance level Electromagnetic environment - guidance
test level

Floors should be wood, concrete


or ceramic tile. If floors are
Electrostatic discharge ±6 kV contact ±6 kV contact
covered with synthetic material,
(ESD) IEC 61000-4-2 ±8 kV air ±8 kV air
the relative humidity should be at
least 30%.
±2 kV for power ±2 kV for power
Electrical fast Mains power quality should be
supply lines supply lines
transient/burst that of a typical commercial or
±1 kV for ±1 kV for
IEC 61000-4-4 hospital environment.
input/output lines input/output lines
±1 kV differential
±1 kV differential Mains power quality should be
mode
Surge IEC 61000-4-5 mode that of a typical commercial or
±2 kV common
±2 kV common hospital environment.
mode

<5 % Ut <5 % Ut
(<95 % dip in Ut) (<95 % dip in Ut)
Mains power quality should be
for 0.5 cycle for 0.5 cycle
that of a typical commercial or
<40 % Ut <40 % Ut hospital environment. If the user
Voltage dips, short (<60 % dip in Ut) (<60 % dip in Ut) of the Aaron 950™ requires
interruptions and voltage for 5 cycles
for 5 cycles continued operation during power
variations on power sup-
70 % Ut 70 % Ut mains interruptions, it is
ply input lines
(<30 % dip in Ut) (<30 % dip in Ut) recommended that the Aaron
IEC 61000-4-11
for 25 cycles for 25 cycles 950™ be powered from an
uninterruptible power supply or a
<5 % Ut <5 % Ut
(>95 % dip in Ut) (>95 % dip in Ut) battery.
for 5 sec for 5 sec
Power frequency magnetic fields
Power frequency (50/60 should be at levels characteristic
Hz) magnetic field 3 A/m 3 A/m of a typical location in a typical
IEC 61000-4-8 commercial or hospital
environment.
NOTE Ut is the a.c. mains voltage prior to application of the test level.

3-6 Bovie Medical Corporation


Guidance and manufacturer’ s declaration – electromagnetic immunity continued...
IEC 60601
Immunity test Compliance level Electromagnetic environment - guidance
test level
Portable and mobile RF communications
equipment should be used no closer to any part
of the Aaron 950™ , including cables, than the
Conducted RF 3 Vrms recommended separation distance calculated
IEC 61000-4-6 150 kHz to 80 3 Vrms
from the equation applicable to the frequency
MHz
of the transmitter.

Recommended separation distance


d = [ 3.5]√ P
V1
d = [ 3.5]√ P
E1
80 MHz to 800 MHz

d = [7 ]√ P
E1
800 MHz to 2.5 GHz
where P is the maximum output power rating
of the transmitter in watts (W) according to the
3 V/m transmitter manufacturer and d is the
Radiated RF recommended separation distance in metres
80 MHz to 3 V/m
IEC 61000-4-3 (m)
2.5 GHz
Field strengths from fixed RF transmitters, as
determined by an electromagnetic site survey,a
should be less than the compliance level in
each frequency range.b
Interference may occur in the vicinity of
equipment marked with the following
symbol.

NOTE 1 At 80 MHz and 800 MHz, the separation distance for the higher frequency range applies.
NOTE 2 These guidelines may not apply in all situations. Electromagnetic propagation is
affected by absorption and reflection from structures, objects and people.

a Field strengths from fixed transmitters, such as base stations for radio (cellular/cordless) telephones
and land mobile radios, amateur radio, AM and FM radio broadcast and TV broadcast cannot be
predicated theoretically with accuracy. To assess the electromagnetic environment due to fixed RF
transmitters, an electromagnetic site survey should be considered. If the measured field strength in the
location which the Aaron 950™ is used exceeds the applicable RF compliance level above, the
Aaron 950™ should be observed to verify normal operation. If abnormal performance is observed,
additional measures may be necessary, such as reorienting or relocating the Aaron 950™.
b Over the frequency range 150 kHz to 80 MHz, field strengths should be less than [V1] V/m.

Service Guide • Aaron 950™ 3-7


OUTPUT CHARACTERISTICS
Maximum Output for Bipolar and Monopolar Modes
Power readouts agree with actual power into rated load to within 20% or 5 watts, whichever is greater.

Mode Output Power Output Frequency Repetition Rate Vpeak


Cut 60 W @ 500 Ω 357 kHz ± 50 kHz N/A 1.5 KV

Blend 60 W @ 800 Ω 357 kHz ± 50 kHz 30 kHz ± 5 kHz 2.0 KV

Coagulation 60 W @ 1000 Ω 375 kHz ± 50 kHz 60 kHz ± 5 kHz 3.8 KV

Fulguration 35 W @ 1000 Ω 575 kHz ± 50 kHz 30 kHz ± 5 kHz 6.5 KV

Bipolar 30 W @ 200 Ω 520 kHz - 14kHz + 50 kHz 19 kHz ± 5 kHz 2.0 KV

3-8 Bovie Medical Corporation


OUTPUT POWER CURVES
The curves that follow depict the changes for each mode at specific power settings.

Monopolar Cut Curves


These measurements were taken using short (< 0.5 meter) leads. For each output power vs. impedance curve, the
upper curve represents readings taken at full power; the lower curve, readings taken at half power.
Figure 3 – 1 Output power versus impedance for cut mode

Figure 3 – 2 Peak voltage versus power setting for cut mode

Service Guide • Aaron 950™ 3-9


Figure 3 – 3 Output power versus impedance for blend mode

Figure 3 – 4 Peak voltage versus power setting for blend mode

3-10 Bovie Medical Corporation


Monopolar Coag Curves
These measurements were taken using short (< 0.5 meter) leads.

Figure 3 – 5 Output power versus impedance for coagulation mode

Figure 3 – 6 Peak voltage versus power setting for coagulation mode

Service Guide • Aaron 950™ 3-11


Figure 3 – 7 Output power versus impedance for fulguration mode

Figure 3 – 8 Peak voltage versus power setting for fulguration mode

3-12 Bovie Medical Corporation


Bipolar Curves
Figure 3 – 9 Output power versus impedance for bipolar mode

Figure 3 – 10 Peak voltage versus power setting for bipolar mode

Service Guide • Aaron 950™ 3-13


REFERENCE OUTPUT WAVEFORMS
The following figures are the output waveforms as viewed on an oscilloscope.

Figure 3 – 11 Cut mode waveform Figure 3 – 12 Blend mode waveform

Figure 3 – 13 Coag mode waveform Figure 3 – 14 Fulguration mode waveform

Figure 3 – 15 Bipolar mode waveform

3-14 Bovie Medical Corporation


THEORY OF OPERATION
This section includes the following information:

● Block Diagram

● Functional Overview of Key Circuits

● System Logic

● Aaron 950™ Control Signal Inputs and Outputs

Service Guide • Aaron 950™ 4-1


BLOCK DIAGRAM
Figure 4 – 1 Functional block diagram of the Aaron 950™ system

Bipolar or
Power In High Voltage DC RF Output Select Monopolar / Bipolar
Line Transformer RF Amplifier Monopolar Select
Supply Relay Output
Relay

Monopolar Winging Monopolar Output Bipolar Output


Bipolar Output
Select Relay Transformer Transformer
Low Voltage DC
RF Drive
Supply

Footsense

DC Supply Check
Digital PWM
Circuit

Handsense

Activation Request
Sensing Input
Speaker Circuit Up Sense
(UP_REQ)
System Logic

Down Sense
(DOWN_REQ)

Temperature
Sensor Circuit

Front Panel Front Panel


Display Controls Patient Plate
(PAD_SNS_ERROR)

FUNCTIONAL OVERVIEW OF KEY CIRCUITS


The following descriptions highlight the main circuits in the Aaron 950™ Electrosurgical Generator.

High Voltage DC Supply


The unit incorporates a high voltage power supply to generate the RF output power. The high voltage power supply
delivers an unregulated DC output for the RF output. The nominal DC voltage from the high voltage power supply is
87 VDC ± 5V.

Low Voltage DC Supply (9VDC and 5VDC)


The unit incorporates two regulated low voltage levels to control generator operations. They are: 9 VDC and 5 VDC.

• The 9 VDC Circuit supplies power for the request sense circuits, the audio circuit, the RF drive circuit, ground
select relay circuit, and temperature sensing circuit. This circuit turns on and off the power MOSFETS for the RF
output power.

• The 5 VDC Circuit supplies power for the logic system, all of the displays and indicators, and select relays.

DC Supply Check Circuit


The DC Supply Check Circuit is used by system logic to monitor the high voltage DC supply. If the voltage
increases by 30%, the system displays an error code and disables the RF output.

For isolation purposes, the High Voltage Sense Voltage is measured from the 9 VDC power supply.

4-2 Bovie Medical Corporation


Temperature Sensing Circuit (TEMP_SEN)
The Temperature Sensing Circuit is used by the system logic to monitor the internal temperature of the unit. If the
temperature rises above 85° C, the system displays an error code and disables the RF output.

If the internal temperature of the unit is below 85° C, a logic 1 (5 VDC) is sent to the system logic. If the internal
temperature of the unit rises above 85° C, a logic 0 (0 VDC) is sent to the system logic.

Activation Request Sensing Circuit (Hand and Foot)


The Activation Request Sensing Circuit is used by the system logic to detect both hand controlled activation and foot-
controlled activation requests. This circuit is made up of a Colpitts Oscillator (operating at approximately 50 kHz)
and a level detection circuit.

In a non-activation status, the Colpitts Oscillator operates at its set operating frequency and presents a sine wave to
the level detection circuit. The level detection circuit converts the sine wave into a square wave. Activation will not
occur as long as a square wave is present.

When a resistance (approximately 200 Ω or less) is presented to the transformer’s secondary winding by a hand
control or foot control, the sense transformer is essentially shorted. The “short” is felt on the transformer’s primary
winding causing the Colpitts Oscillator to temporarily shut down.

When the oscillator shuts down, the sense signal becomes +5 VDC (logic “1”). This informs the system logic that a
handswitch or footswitch activation request has been made.

If the square wave (from any of the request sense circuits) is not present at the system logic when the unit is initially
turned on, an error code is displayed, an alarm sounds, and the RF output is disabled.

Up Sensing Circuit (REQ_UP)


This informs the system logic that a request from the handpiece has been made to increase the power control setting.
This circuit is used by the system logic to detect the presence of the Patient Plate. The circuit is made up of a Colpitts
Oscillator (operating at approximately 50 kHz) and a level detection circuit.

In a non-activation status, the Colpitts Oscillator operates at its set operating frequency, and presents a sine wave to
the level detection circuit. The level detection circuit converts the sine wave into a square wave. Activation will not
occur as long as a square wave is present.

When a resistance (approximately 200 ohm or less) is presented to the transformer’s secondary winding by a hand
control or a foot control, the sense transformer is essentially shorted. The “short” is felt on the transformer’s primary
winding causing the Colpitts Oscillator to temporarily shut down.

Down Sensing Circuit (REQ_DOWN)


This informs the system logic that a request from the handpiece has been made to decrease the power control setting.
This circuit is used by the system logic to detect the presence of the return electrode. The circuit is made up of a
Colpitts Oscillator (operating at approximately 50 kHz) and a level detection circuit.

In a non-activation status, the Colpitts Oscillator operates at its set operating frequency, and presents a sine wave to
the level detection circuit. The level detection circuit converts the sine wave into a square wave. Activation will not
occur as long as a square wave is present.

When a resistance (approximately 200 ohm or less) is presented to the transformer’s secondary winding by a hand
control or a foot control, the sense transformer is essentially shorted. The “short” is felt on the transformer’s primary
winding causing the Colpitts Oscillator to temporarily shut down.

Service Guide • Aaron 950™ 4-3


Patient Plate Sensing Circuit (PAD_SNS_ERROR)
This circuit is used by the system logic to detect the presence of the return electrode. The circuit is made up of a
Colpitts Oscillator (operating at approximately 50 kHz) and a level detection circuit.

In a non-activation status, the Colpitts Oscillator operates at its set operating frequency and presents a sine wave to
the level detection circuit. The level detection circuit converts the sine wave into a square wave. Activation will not
occur as long as a square wave is present.

When a resistance (approximately 200 ohm or less) is presented to the transformer’s secondary winding by a hand
control or a foot control, the sense transformer is essentially shorted. The “short” is felt on the transformer’s primary
winding causing the Colpitts Oscillator to temporarily shut down.

When the oscillator shuts down, the sense signal becomes +5 VDC (logic “1”). This informs the system logic that a
Patient Plate is connected to the unit.

Front Panel Controls


The Aaron 950™ controls are listed below:

• POWER CONTROL KNOB The mechanical encoder adjusts the output power for each mode.

• POWER SWITCH A double pole single throw switch that snaps into the housing, this switch supplies the AC
mains current to the generator.

• OVERLAY MEMBRANE SWITCHES These switches are used to toggle between modes and presets.

System Logic
The control logic uses a Field Programmable Gate Array, U3, a CPLD, U4, and configuration PROM U5 as the
“brain” of the Aaron 950™ system. This system interprets all of the inputs and delivers the correct corresponding
outputs. Every operation of the unit is controlled from this system.

A System Clock Circuit, composed of an oscillator, provides the basic operating frequency of 5 MHz. The CPLD
Clock Circuit, composed of an oscillator, provides the basic 950 operating frequency of 80 MHz.

The Reset Circuit provides a single pulse at the time the Aaron 950™ Electrosurgical Generator is turned on.
This pulse resets Field Programmable Gate Array to ensure proper operation.

The JTAG Inputs are used to program the CPLD (U4).

Speaker Circuit (AUD_DRV)


The audio circuit is used by the system logic to generate activation tones and alarm tones. Volume for the activation
tones may be adjusted (high or low) from the back panel of the unit.

A 1 kHz square wave is generated whenever cut or blend mode is activated. A 2 kHz square wave is generated when
the coagulation, fulguration, or bipolar mode is activated.

An alarm siren is generated during an alarm condition. This signal is used by the audio circuit.

NOTICE:
Alarm volume cannot be adjusted up or down.

4-4 Bovie Medical Corporation


Front Panel Display (Indicators)
The Aaron 950™ indicators are listed below:

• WATTS DISPLAY Seven segment displays indicate the output power in watts.

• PRESETS DISPLAY Six user-defined presets indicated by the letters A-F.


The letters b and d are displayed in lower case.

• ACTIVATION INDICATORS Yellow and Blue LEDs indicate when the generator is activated.

• MODE INDICATORS Green LEDs indicate the mode setting of the unit.
The two modes include RF Isolated and Ground Referenced (used in Fulguration mode and memory setting).

• PATIENT PLATE ALARM Red LED indicates when no return electrode is sensed by the unit.

• GROUND MODE INDICATOR In Fulguration mode, indicates when the RF output is ground referenced.

Digital PWM Circuit


The Digital Pulse Width Modulation (PWM) Circuit controls the output power of the unit. This digitally controlled
signal is used by the system logic to provide a precise signal to the RF drive.

The pulse width is determined by power setting (generated by the user) on the front of the unit.

When a power is selected, the system logic determines what the pulse width needs to be to deliver the
requested output.

RF Drive (RF_DRV)
This is an output signal from the digital PWM circuit that controls the pulse width duration for the RF drive.

RF Amplifier Circuit
The RF Amplifier Circuit generates the RF output energy that is delivered to the patient. It is a single-ended power
amplifier incorporating two power MOSFET, and a step-up transformer.

The initial RF drive pulse is generated by the Digital PWM circuit and the system logic unit. When the RF drive
pulse turns the power MOSFET “ON,” current flows from the high voltage supply through the output transformers,
through the clamping diodes, and then through the MOSFET to high voltage ground.

The energy developed by the “ON” time is stored in an LC tank circuit. When the MOSFET is OFF, the energy is
delivered to the patient through the output capacitors. A longer “ON” time develops more energy in the LC tank
circuit; therefore, more energy is delivered to the patient.

TAP Select Circuit (TAP_SEL)


The TAP Select is an output signal from the system logic that controls relays on the main board. The TAP Select
Circuit changes which output transformer is used to deliver output power.

Ground Select Circuit (GND_SEL)


The Ground Select Circuit is an input signal from the Patient Plate receptacle. It changes the ground mode of the
unit. The unit has two Ground modes, RF Isolated or Ground Referenced. Ground Referenced is only used in
Fulguration mode and the memory setting.

Output Select Circuit (OUT_SEL)


The Output Select Circuit changes the turns ratio of the monopolar output transformer. It controls which output
transformer provides the RF output circuit delivered to the patient.

Service Guide • Aaron 950™ 4-5


AARON 950™ CONTROL SIGNAL INPUTS AND OUTPUTS
The following table lists additional input and output signals. From a troubleshooting standpoint, the absence
(and presence) of these signals will help you isolate problems.

Signal Name Description

ACT_REG_HAND This is an input signal from the request circuit. Hand


refers to the button on the handpiece. This signal is
generated by a Colpitts Oscillator located on the main
board. When an activation request is made, this oscillator
becomes a logic 1 (5 VDC) signal.

ACT_REG_FOOT This is an input signal from the request circuit. Foot refers
to the pedal on the footswitch. This signal is generated by
a Colpitts Oscillator located on the main board. When an
activation request is made, this oscillator becomes a logic 1
(5 VDC) signal.

HV_SNS This is an input signal from the high voltage sense circuit
that informs the system logic if a high voltage error
has occurred.

If the line voltage is within normal operating parameters,


a logic 1 (5 VDC) is sent to the system logic.

If the line voltage increases by more than 30%,


a logic 0 (0 VDC) is sent to the system logic.

CON_SENS This is an input signal that informs the system logic if


the 30 pin header (between the main board and the
display board) is connected.

When the header is connected, a logic 0 (0 VDC) is sent


to the system logic section. When the connection is
damaged, not secure, or not connected properly, a logic 1
(5 VDC) is sent to the system logic.

AUDIO_VOL This is the input signal to the control logic to change the
audio volume.

AUD_DRV_1 This is an output signal from the system logic that


generates the activation tones for the Cut and Blend
modes of operation.

This signal is used by the audio circuit.

AUD_DRV_2 This is an output signal from the system logic that


generates the activation tones for the Coagulation,
Fulguration, and Bipolar modes of operation.

This signal is used by the audio circuit.

4-6 Bovie Medical Corporation


OPERATING THE AARON 950™
This section covers the following topics:

● Inspecting the Generator and Accessories

● Service Personnel Safety

● Installation and Placement

● Functional (operational) Checks

● Unit Operation

Service Guide • Aaron 950™ 5-1


INSPECTING THE GENERATOR AND ACCESSORIES
Before each use of the Aaron 950™ Electrosurgical Generator, inspect the unit and all accessories to verify
good working order:

• Inspect for physical damage to the electrosurgical generator and its connections.

• Verify that the appropriate accessories and adapters are present.

• Inspect all cords and connectors for signs of wear, damage, and abrasion.

• Verify that no errors occur when the unit is turned on (see Section 7, Troubleshooting, Understanding
Error Codes and Audio Tones).

SERVICE PERSONNEL SAFETY


WARNINGS:
Hazardous Electrical Output – This equipment is for operational use only by a trained,
licensed, physician.
Electric Shock Hazard – Connect the generator power cord to a properly grounded receptacle.
Do not use power plug adapters.
Connect the power cord to a properly polarized and grounded power source with the frequency
and voltage characteristics that match those listed on the back of the unit.
Fire Hazard – Do not use extension cords.
Patient Safety - Use the generator only if the self-test has been completed as described.
Otherwise, inaccurate power outputs may result.
The instrument receptacles on this generator are designed to accept only one instrument at a
time. Do not attempt to connect more than one instrument at a time into a given receptacle.
Doing so will cause simultaneous activation of the instruments.
Failure of the high frequency electrosurgical equipment could result in an unintended increase of
output power.
Do not use electrosurgical equipment unless properly trained to use it in the specific procedure
being undertaken. Use by physicians without such training has resulted in serious, unintended
patient injury, including bowel perforation and unintended, irreversible tissue necrosis.
For surgical procedures where the high frequency current could flow through parts of the body
having a relatively small cross-sectional area, the use of bipolar techniques may be desirable to
avoid unwanted coagulation.
If the patient has an Implantable Cardioverter Defibrillator (ICD), contact the ICD manufacturer for
instructions before performing an electrosurgical procedure. Electrosurgery may cause multiple
activation of ICDs.
In some circumstances, potential exists for alternate site burns at points of skin contact
(e.g., between the arm and the side of the body). This occurs when electrosurgical current seeks
a path to the patient plate that includes the skin-to-skin contact point. Current passing through
small skin-to-skin contact points is concentrated and may cause a burn. This is true for grounded,
ground referenced, and isolated output generators.
To reduce the potential for alternate site burns, do one or more of the following:
• Avoid skin-to-skin contact points, such as fingers touching leg, when positioning the patient.
• Place 5 to 8 cm (2 to 3 in.) of dry gauze between contact points to ensure that contact does
not occur.
• Position the patient plate to provide a direct current route between the surgical
site and the return electrode which avoids skin-to-skin contact areas.
• In addition, place patient return electrodes according to the manufacturer’s instructions.
Potential for alternate site burns increases if the return electrode is compromised.

5-2 Bovie Medical Corporation


CAUTIONS:
Do not stack equipment on top of the generator or place the generator on top of electrical
equipment. These configurations are unstable and / or do not allow for adequate cooling.
Provide as much distance as possible between the electrosurgical generator and other electronic
equipment (such as monitors). An activated electrosurgical generator may cause interference
with them.
Nonfunction of the generator may cause interruption of surgery. A backup electrosurgical
generator should be available for use.
Do not turn the activation tone down to an inaudible level. This activation tone alerts the surgical
team when an accessory (and the generator) is active.
When using a smoke evacuator in conjunction with the electrosurgical generator, place the smoke
generator a distance away from the generator. Set the generator’s volume control (on the rear
panel) at a level that ensures all activation tones may be heard.

NOTICE:
Connect the power cord to a wall outlet having the correct voltage. Otherwise product damage
may result.

Service Guide • Aaron 950™ 5-3


INSTALLATION AND PLACEMENT

Figure 5 – 1 Installation and placement

Mount the Aaron Electrosurgical Generator on the wall or optional mobile stand using the standard mounting kit
(see figure 5 – 1). Do not operate the unit in the horizontal position, as liquids may spill into unit.

Ensure that air flows freely on all sides of the unit.

WARNING:
Connect the power cord to a properly polarized and grounded power source with the frequency
and voltage characteristics that match those listed on the back of the unit.

5-4 Bovie Medical Corporation


FUNCTIONAL (OPERATIONAL) CHECKS
Upon initial installation of the unit, perform the following checks. Refer to the figures in Section 3, Controls and
Indicators for the location of connectors and generator controls.

WARNING:
At no time should you touch the active electrode or bipolar forceps. A serious burn could result.

How to Set Up and Start the Aaron 950™ Unit


1. Verify that the Power Switch is in the OFF position and that no accessories are connected to the unit.

2. Connect a hospital-grade power cable to the AC power cable receptacle on the bottom of the unit, then to a
properly grounded wall outlet.

3. Turn on the generator by pressing the power switch ON.

4. The correct startup for the unit is a quick flash of all indicators and a series of activation tones.

If startup is not successful, an alarm tone sounds. An error code may appear on the power display. Note the error
code and refer to Section 7, Troubleshooting.

NOTICE:
The output settings can not be adjusted when the unit is being activated.

How to Check the Unit Operation with a Footswitch


1. Connect a footswitch to the Footswitch jack on the front of the unit. Use only Aaron footswitches, although
other types of footswitches may fit, they may not be compatible with this electrosurgical generator.

2. Set the power setting to one watt in cut mode.

3. Verify that the Yellow Active LED illuminates, and that the system generates the activation tone when you press
the pedal on the footswitch.

4. Confirm that releasing the footswitch pedal returns the unit to an idle state.

5. Select Bipolar mode and a power setting of .1 watt.

6. Verify that the Blue Active LED illuminates and that the system generates the activation tone when you press
the pedal on the footswitch.

How to Check the Monopolar Modes with a Handpiece


1. Connect the monopolar handpiece to the Monopolar receptacle and to the smaller round connector on the
bottom of the unit.

2. Set the power setting to one watt.

3. Verify that the generator activates when the button on the handpiece is depressed.

Service Guide • Aaron 950™ 5-5


How to Check the Patient Plate Alarm Function
1. Adjust the power settings for each cut mode to one watt.

2. Verify that the generator activates when the button on the handpiece is depressed. An alarm should sound for
three seconds, and then the Patient Plate Alarm indicator light illuminates. This indicates NO patient return
electrode is connected to the unit.

3. Verify that adjusting the volume control on the back of the unit (while the alarm is sounding) cannot change
the alarm’s sound level.

UNIT OPERATION
Monopolar Select the desired mode of operation (Cut, Blend, Coagulation, and Fulguration), then select the
power settings by rotating the Power Control dial.

Bipolar Select the desired mode of operation, then select the Bipolar power settings by rotating the Power
Control dial.

Activate the generator by pressing the activation button on the handswitch or footswitch.

NOTICE:
One footswitch can activate either the monopolar or bipolar operation.

5-6 Bovie Medical Corporation


MAINTENANCE
This section includes the following information:

● Cleaning the Unit

● Performing Periodic Inspection

● Replacing Fuses

Service Guide • Aaron 950™ 6-1


CLEANING THE UNIT
After each use, clean the unit.

WARNING:
Electric Shock Hazard - Always turn off and unplug the generator before cleaning.

NOTICE:
Do not clean the generator with abrasive cleaning or disinfectant compounds, solvents, or other
materials that could scratch the panels or damage the generator.

1. Turn off the generator, and unplug the power cord from the wall outlet.

2. Thoroughly wipe all surfaces of the generator and power cord with a mild cleaning solution or disinfectant and a
damp cloth. Follow the procedures approved by your institution or use a validated infection control procedure.
Do not allow fluids to enter the chassis. Do not sterilize the generator.

PERFORMING PERIODIC INSPECTION


Every six months, visually inspect the Aaron 950™ for signs of wear or damage.
In particular, look for any of the following problems:

• Damage to the power cord


• Damage to the power cable receptacle
• Obvious damage to the unit
• Damage to any receptacle
• Accumulation of lint or debris in or around the unit.

6-2 Bovie Medical Corporation


REPLACING FUSES
Fuses for the unit reside on the Main PCB. To replace the fuses, follow this procedure:
1. Unplug the power cord from the wall outlet.
2. Remove the power cord from the power cord receptacle.
3. Remove the four screws that secure the back panel to the unit.
4. Lift the back off the enclosure.
5. Remove the two fuses (F1, F2) using a fuse pulling tool.
6. Replace the fuses with the same values as listed below.
7. Replace the rear panel.

Warning: Risk of fire


Replace fuses
F1 and F2 as marked
120V - T2.0A
220V - T1.0A

Figure 6 – 1 Fuse location

Fuse Information
120 VAC + 10% 230-240 VAC

VAC 250 250

AMPS 2.00 A 1.00 A

Size 5 x 20 mm 5 x 20 mm

Service Guide • Aaron 950™ 6-3


6-4 Bovie Medical Corporation
TROUBLESHOOTING
This section includes error code descriptions and actions to take to resolve them.

Service Guide • Aaron 950™ 7-1


RECOMMENDED EQUIPMENT FOR TROUBLESHOOTING
The following equipment enables you to troubleshoot and repair the Aaron 950™ Electrosurgical Generator:

• Digital multimeter with leads


• Electrosurgical analyzer or a true RMS voltmeter such as a Fluke 8920A
• Wideband current transformer such as a Pearson 4100
• Noninductive RF load resistors 200 ohms, 1000 ohms
• Oscilloscope (dual channel) at 100 MHz
• Oscilloscope probes, (2) 10X and 1000X
• Bovie/Aaron footswitch
• Bovie/Aaron A901 handpiece
• Standard technician’s tool kit
• Miscellaneous test leads and cables.

TROUBLESHOOTING THE AARON 950™


If the generator is not functioning properly, use the information in this section to perform the following activities:

• Identify and correct the malfunction.


• If an error code was displayed, take the appropriate action(s) to correct the error condition.

Inspecting the Generator


If the Aaron 950™ malfunctions, check for obvious conditions that may have caused the problem.

1. Check the generator for visible signs of physical damage.

2. Verify that all accessory cords are properly connected.

3. Check the power cord. Replace the power cord if you find exposed wires, cracks, frayed insulation, or a
damaged connector.

4. Remove the back panel and inspect all internal connections.

5. Verify that the fuses are firmly seated and are not blown.

6. You may need to replace the fuses if the generator fails to start up. Refer to Section 6, Maintenance, Replacing Fuses.

Inspecting the Receptacles


Equipment required:
• Footswitch
• Bipolar cable
• Monopolar instruments
• Return electrode cable.

Procedure:

1. Turn off the generator.

2. Disconnect the power cord from the wall receptacle.

3. Check the Footswitch receptacle on the front of the unit for obvious signs of obstruction and damage.

4. Check for a secure fit by inserting the footswitch connector into Footswitch receptacle.

5. Check the Bipolar receptacle on the front of the unit for obstruction or damage.

7-2 Bovie Medical Corporation


6. Insert a bipolar cable into the Bipolar receptacle on the front of the unit. Verify a secure fit.

7. Check the Monopolar handpiece receptacle on the front of the unit for obstruction or damage.

8. Insert a monopolar handpiece into the Monopolar handpiece receptacle on the front of the unit.
Verify a secure fit.

9. Check the Patient Plate receptacle on the front of the unit for obstruction or damage.

10. Insert a return electrode cable into the Patient Plate receptacle. Verify a secure fit.

Inspecting Internal Components

CAUTIONS:
The generator contains electrostatic-sensitive (ESS) components. When servicing the generator,
work at a static-control workstation.
Wear a grounding strap when handling electrostatic-sensitive components.
Handle circuit boards by their nonconductive edges.
Use an anti-static container for transport of electrostatic-sensitive components and circuit boards.

To inspect the internal components, follow this procedure:

1. Remove the six screws that secure the back panel to the unit.

2. Lift the back off the enclosure.

3. Visually inspect and verify that all connectors are firmly seated.

4. Inspect the board for damaged components, wires, cracks and corrosion.

5. Reinstall the back panel by positioning the panel over the enclosure and securing the six screws.

Service Guide • Aaron 950™ 7-3


UNDERSTANDING ERROR CODES AND AUDIO TONES
The Aaron 950™ Electrosurgical Generator includes automatic, perpetual self-diagnostics. If the diagnostics detect an
error, the system displays an error code, sounds an audible tone, and deactivates the output power.

Any errors detected will shut down the RF output power.

NOTICE:
Internal firmware self-diagnostics continually monitor the unit’s operation to ensure proper and
safe performance.

Most error codes result from faults in accessories attached to the unit. The following table lists the error codes,
describes the error, and recommends actions to take to resolve the error.

Error Code Description Recommended Action

1. Turn off, then turn on the generator. Do not press buttons or activate
accessory devices during the self-test.
2. If the error code reappears, disconnect all accessories.
Handswitch or monopolar Turn off, then turn on the generator again.
F1
footswitch pedal may be stuck 3. If the problem persists, replace the handpiece or footswitch
and repeat the restart.
4. If the error code reappears, record the number and call
Bovie Medical Corporation customer service.

1. Turn the unit off.


Line voltage error 2. Verify that the unit is connected to the correct line voltage
E2
(Line voltage is too high) 3. If the error code reappears, record the number and contact
Bovie Medical Corporation customer service.

1. Turn the unit off.


2. Allow the unit to cool for 20 minutes.
Internal temperature of the unit
E5 3. Turn the unit on.
exceeded limit
4. If the error code reappears, record the number and contact
Bovie Medical Corporation customer service.
If the unit displays any other error code, it requires service.

7-4 Bovie Medical Corporation


CORRECTING COMMON PROBLEMS
If a solution is not readily apparent, use the table below to help identify and correct specific malfunctions. After you
correct the malfunction, verify that the generator successfully completes the self-test.

Situation Possible Cause Recommended Action

Generator does not respond Disconnected power cord, faulty wall 1. Check power cord connections (generator and
when turned on. receptacle, or faulty power cord wall receptacle).
2. Connect the power cord to a functional wall
receptacle. If necessary, replace the power
cord.
Fuses blown
1. Check fuses. If necessary, replace fuse(s).
2. If a problem persists, use a backup generator.
Loose or disconnected internal cables
Check all internal connections.

Faulty power switch Replace the power switch.


Generator is on, but will not An alarm condition exists. Check the display for an error code. Note the
activate. number and refer to Error Code list.

Loose or disconnected internal cables Check and correct all internal connections.

Main board malfunction Replace the main board.

Display board malfunction Replace the display board.


Activtaion and/or alarm tones Loose or disconnected cable between Check / connect all connections from the speaker
do not sound; speaker is main board and back panel board to the main board.
malfunctioning.
Main board malfunction Check / connect cable from the main board to the
back panel.

Replace the main board.

Display board malfunction Replace the display board.

Blank or confusing LED Display board malfunction Replace the display board.
display

Mode buttons do not operate Loose or disconnected cable between Check / connect cable from front panel overlay to
correctly when pressed. front panel overlay and display board the display board.

Damaged front panel overlay Replace front panel overlay.

Service Guide • Aaron 950™ 7-5


Situation Possible Cause Recommended Action

Generator is on and the Malfunctioning footswitch or 1. Turn off the generator. Check and correct all
accessory is activated, but handswitching instrument accessory connections.
generator does not deliver 2. Turn on the generator.
output. 3. Replace the accessory if it continues to
malfunction.

Display board malfunction Replace the display board.

Power set too low Increase the power setting.

An error condition exists. 1. Check the Cut and Coag displays for an error
code number.
2. Note the number and refer to the error codes
descriptions in this section.

Main board malfunction Replace the main board

RF ouput stage malfunction 1. Troubleshoot the RF output stage as described


below:
• On the main board, verify output pulses (TP1)
during activation.
• If pulses are not present replace the main
board. Check the power MOSFETs for failure
(typically fail as shorted). Check all oput
relays to verify that they are toggling during
operation. If they are not, check the relay
drivers.
Footswitch will not activate Malfunctioning or damaged footswitch Replace the footswitch.
output.
Footswitch activation signal lost on Replace the main board.
main board.

Sensing circuit malfunction Replace the display board.

Damaged or obstructed footswitch jack Check / replace footswitch jack on main board.

Continuous monitor Faulty chassis-to-ground connections 1. Check and correct the chassis ground
interference connections for the monitor and, if applicable, for
the generator.
2. Check other electrical equipment in the room for
detective grounds.

Electrical equipment is grounded to Plug all electrical equipment into line power at the
different objects rather than a common same location.
ground.

The generator may respond to the


resulting voltage differences between
grounded objects.

Malfunctioning monitor Replace the monitor.

7-6 Bovie Medical Corporation


Situation Possible Cause Recommended Action

Interferance with other Metal-to-metal sparking Check all connections to the generator, patient
devices only when generator return electrode, and accessories.
is activated
High settings used for fulguration Use lower settings for fulguration or select the
Coagulation mode.
Electrically inconsistent ground wires
in the operating room. Verify that all ground wires are as short as possible
and go to the same grounded metal.

If interference continues when the Check with the manufacturer of the monitor.
generator is activated, the monitor is
responding to radiated frequencies. Some manufacturers offer RF choke filters for use
in monitor leads.

The filters reduce interference when the genertor is


activated and minimize the potential for an electro-
surgical burn at the site of the monitor electrode.

Pacemaker interference Intermittent connections or metal-to- 1. Check all connections to the generator.
metal sparking 2. It may be necessary to re-program the
pacemaker.

Current traveling from active to return 1. Use bipolar instruments, if possible. If you must
electrode during monopolar electro- use a monopolar instrument, place the patient
surgery is passing too close to pace- return electrode as close as possible to the sur
maker. gical site.
2. Make sure that the current path from the surgical
site to the patient return electrode does not pass
through the vicinity of the heart or the site where
the pacemaker is implanted.
3. Always monitor patient with pacemakers during
surgery and keep a defibrillator available.
4. Consult the pacemaker manufacturer or hospital.
5. Contact the Cardiology Department for further
information when use of electrosurgical
appliances is planned on patients with cardiac
pacemakers.

Abnormal neuromuscular Metal-to-metal sparking Check all connections to the generator, patient
stimulation (stop surgery return electrode, and active electrodes.
immediately)
Can occur during coag Use a lower power setting for the Fulgurate mode
or select the Coagulation mode.

Abnormal 50 Hz-60 Hz leakage Inside the generator, carefully insppect for damage
currents tht may cause shorting between the AC line volt-
age and connected patient components.

Service Guide • Aaron 950™ 7-7


MAIN BOARD TEST POINTS
Test Point Description
TP1 (RFDRIVE) RF Drive Signal
TP2 (+HV) High Voltage Power Supply
TP3 (HVGND) High Voltage Ground
TP4 (+9 VDC) 9 Volt DC Power Supply
TP5 (+5 VDC) 5 Volt DC Power Supply
TP6 (LVGND) Low Voltage Ground

DISPLAY BOARD TEST POINTS


Test Point Description

TP1 (+5 VDC) 5 Volt DC Power Supply

TP2 (LVGND) Low Voltage Ground

TP3 Not Used

TP4 Not Used

7-8 Bovie Medical Corporation


REPAIR POLICY AND PROCEDURES
Refer to this section for information on

● Responsibility of the Manufacturer

● Returning the Generator for Service

Service Guide • Aaron 950™ 8-1


RESPONSIBILITY OF THE MANUFACTURER
Bovie Medical Corporation is responsible for the safety, reliability, and performance of the generator only under the
following circumstances:

• The user has followed the Installation and Setup Procedures in this Service Guide.
• Persons authorized by Bovie Medical Corporation performed assembly operation, readjustments, modifications,
or repairs.
• The electrical installation of the relevant room complies with local codes and regulatory requirements, such as
IEC and BSI.
• Equipment use is in accordance with the Bovie Medical Corporation instructions for use.

For warranty information, refer to APPENDIX A, WARRANTY.

RETURNING THE GENERATOR FOR SERVICE


Before you return the generator, call your Bovie Medical Corporation representative for assistance. If instructed to
send the generator to Bovie Medical Corporation, first obtain a Returned Goods Authorization Number. Then
clean the Generator and ship it to Bovie Medical Corporation for service. Refer to page ii of this manual for
contact information.

Step 1 – Obtain a Returned Goods Authorization Number


Call the Bovie Medical Corporation Customer Service Center to obtain a Returned Goods Authorization Number.
Have the following information ready when you call:

• Hospital / clinic name / customer number


• Telephone number
• Department / address, city, state, and zip code
• Model number
• Serial number
• Description of the problem
• Type of repair to be done

Step 2 – Clean the Generator


WARNING:
Electric Shock Hazard - Always turn off and unplug the generator before cleaning.

NOTICE:
Do not clean the generator with abrasive cleaning or disinfectant compounds, solvents, or other
materials that could scratch the panels or damage the generator.

A. Turn off the generator, and unplug the power cord from the wall outlet.

B. Thoroughly wipe all surfaces of the generator and power cord with a mild cleaning solution or disinfectant and
a damp cloth. Follow the procedures approved by your institution or use a validated infection control procedure.
Do not allow fluids to enter the chassis. You cannot sterilize the generator.

8-2 Bovie Medical Corporation


Step 3 – Ship the Generator
A. Attach a tag to the generator that includes the Returned Goods Authorization Number and the information
(hospital, phone number, etc.) listed in Step 1 – Obtain a Returned Goods Authorization Number.

B. Be sure the generator is completely dry before you pack it for shipment. Package it in its original shipping
container, if available.

C. Ship the generator, prepaid, to the address given to you by the Bovie Medical Corporation Service Center.

Service Guide • Aaron 950™ 8-3


8-4 Bovie Medical Corporation
WARRANTY
Bovie Medical Corporation warrants each product manufactured by it to be free from defects in material and work-
manship under normal use and service for the period(s) set forth below.

Bovie Medical Corporation’s obligation under this warranty is limited to the repair or replacement, at its sole option,
of any product, or part thereof, which has been returned to it or its Distributor within the applicable time period
shown below after delivery of the product to the original purchaser, and which examination discloses, to Bovie
Medical Corporation’s satisfaction, that the product is indeed, defective.

This warranty does not apply to any product, or part thereof, which has been repaired or altered outside Bovie
Medical Corporation’s factory in a way so as, in Bovie Medical Corporation’s judgment, to affect its stability or
reliability, or which has been subjected to misuse, neglect, or accident.

The warranty periods for Bovie Medical Corporation products are as follows:

• Electrosurgical Generators: Two years from date of shipment

• Mounting Fixtures (all models): Two years from date of shipment

• Footswitches (all models): Ninety days from date of shipment

• Patient Return Electrodes: Shelf life only as stated on packaging

• Sterile Single Use Accessories: Only as stated on packaging

Service Guide • Aaron 950™ A-1


This warranty is in lieu of all other warranties, express or implied, including without limitation, the warranties
of merchantability and fitness for a particular purpose, and of all other obligations or liabilities on the part of
Bovie Medical Corporation.

Bovie Medical Corporation neither assumes nor authorizes any other person to assume for it any other liability in
connection with the sale or use of any of Bovie Medical Corporation’s products.

Notwithstanding any other provision herein or in any other document or communication, Bovie Medical
Corporation’s liability with respect to this agreement and products sold hereunder shall be limited to the aggregate
purchase price for the goods sold by Bovie Medical Corporation to the customer.

Bovie Medical Corporation disclaims any liability hereunder or elsewhere in connection with the sale of this product,
for indirect or consequential damages.

This warranty and the rights and obligations hereunder shall be construed under and governed by the laws of the
State of Florida, USA.

The sole forum for resolving disputes arising under or relating in any way to this warranty is the District Court of the
County of Pinellas, State of Florida, USA.

Bovie Medical Corporation, its dealers, and representatives reserve the right to make changes in equipment built
and/or sold by them at any time without incurring any obligation to make the same or similar changes on equipment
previously built and / or sold by them.

A-2 Bovie Medical Corporation


BOARD DRAWINGS, SCHEMATICS,
AND ASSEMBLIES
This supplement contains the assembly drawings, and schematics for the following printed circuit boards:

● Main Board

● RF Amplifier Circuit

● Power Supply

● Display Board

● Logic Control Center

● Request Activation Sense Circuit (Foot)

● Request Down Sense Circuit

● Request Up Sense Circuit

● Request Activation Sense Circuit (Hand)

● Patient Plate Sense Circuit

● Main,Top, and Bottom Printed Circuit Boards

● Final Assembly Drawings of Wiring

Service Guide • Aaron 950™ B-1


HOW TO ORDER PARTS FROM BOVIE MEDICAL CORPORATION
Once you have determined what parts you need from the drawings and Bill of Materials, call our Technical Service
Department.

Our trained staff will verify the part numbers and arrange immediate delivery. The Technical Service Department can
relay cost information, determine parts availability, and suggest any assembly updates available.

AARON 950™ DESIGN BREAKDOWN AND DRAWING REFERENCE


PCB BOARD ASSEMBLIES
P/N Description
20-052-001 Main PCB Assembly
20-053-001 Display PCB Assembly
20-054-001 PCB, Assembly Barrier
ENCLOSURE
P/N Description
06-074-001 Housing
10-082-001 Back Panel
FUSES
P/N Description

Fuse 250 VAC 2.0 Amp, Slow Blow 5x20 mm


02-033-200
(F1 & F2 for 120 VAC Model Only)

Fuse 250 VAC 1.0 Amp, Slow Blow 5x20 mm


02-033-100
(F1 & F2 for 220 VAC Model Only)

CABLE ASSEMBLY
P/N Description
25-003-001 Sound Switch Assembly
25-003-001 Up/Down Cable Assembly
MISCELLANEOUS
P/N Description
19-045-001 Line Transformer
05-005-001 Power Entry Module

15-147-001 Front Panel Overlay with Membrane Switches

07-001-001 Switch DPST Snap Mount On/Off


02-180-001 Encoder
05-033-001 Knob, Blue

AARON 950™ DRAWING AND SCHEMATIC PACKAGE


Following tri-folds

B-2 Bovie Medical Corporation


Schematic 1 Main Board
9V VCC
R1 4.7K J2
1
LM386 2
3

1
6
U1
C1 4
+ 3 5
SPEAKER 5 7 R2 1K
6
- 2 7
LS1
22uF 25V C2 R3 8
2 9
1 100

8
4
10

1
.1uF C3 VDD
.1uF 11
SPEAKER 12
VDD 13
R4 C4 C5

2
10 14
0.1uF 100pF 15
VCC 16
DGND 17
18
19
20

1
R5 21
10K 22
23
24
J1
25

2
1 26
9V 27
2 28

1
C6 29
3 .1uF 30
CON30

2
AUD_VOL_CON

9V

VCC
R6 VCC

R7 1 T1
C7 390K J3
1K .33uF U2A R8 4

8
R9 1K
FTSWTCH_A
TS1
3 21T 4T
VCC 100K + 1 R10
VS 2 2 3 PHN_JCK/125
1 VOUT - LM393 2
1

SENSEXFMR 12

1
C28 GND LM61 R11 Histerzis = 1.45V - 1.6V ( 85C - 100C)

4
1
.33uF C8 D1 C29
3

.1uF .1uF 51K C30


2

LM4040-4.1V CAP NP

2
1 T2

21T 4T
R12
3
2
SENSEXFMR 12
J4

2
1 T3
1
4

21T 4T Up/Down Connector


R13
3
2
SENSEXFMR 12

1 T4
J5
4 RFOUT HSNS_B

21T 4T BAN_JCK
R14
3
2
SENSEXFMR 12

J6
RFOUT MOP_A
RF_AMP.SCH BAN_JCK

MP_ACTV

RF_DRV
POWER SUPPLY

ACLINE ACLINE HV_SENS


OUT_SEL
ACNUTRL ACNUTRL P_PLATE
J7
TAP_SEL
RFOUT BIP_A1
GND_SEL BP_ACT1
BAN_JCK
ACGND
HV_+ BP_ACT2
J8
RFOUT BIP_A2
RF AMPLIFIER BAN_JCK
HV_+

PWR_SPLY.SCH J9

P_PLATE

1 T5 PHN_JCK/250

4T
R15
3
2
SENSEXFMR 12

Service Guide • Aaron 950™ B-3


Schematic 2 RF Amplifier Circuit

K1 T6 C9
K2 4 6 MP_ACTV
L1
1000pF 2KV
HV_+
IND
7T 90T
3
RELAY SPDT 2 5
C10 C11 C12 RELAY SPDT
1.0uF 100V 1.0uF 100V 6000pF 1.6KV

K3
7T
1

MONOXFMR
VCC

RELAY SPDT
RELAY MATRIX
R16
MODE A B C 2.2 1/2W
C13
P_PLATE
CUT 0 0 0 1000pF 2KV

3
BLEND 0 0 0 D2
1N914 K4

COAGULATION 0 0 0

1
1 0 1
A
FULGURATION
R17 3
2 Q1 RELAY SPST
OUT_SEL
BIPOLAR 0 1 0 1 PN2222
1.5K
C14
VCC 0.01uF 2KV

R18
T7 C15
2.2 1/2W
BP_ACT1
4 .01uF 2KV
1

3
D3
1N914
9T 22T

1
C16
3 BP_ACT2

B R19 3
BIXFMR .01uF 2KV

2 Q2
TAP_SEL
1 PN2222
1.5K

D4
5A 40V
D5
MUR1650CT

9V

R20
L2 L3 L4 D6
2.2 1/2W 1.5KE400
IND IND IND
D7
MUR1650CT

2
D8 R21 Q3
1N914 1 IRFPE50

6.2 1/2W D9

3
D10 1.5KE400
1

C
1N5245
L5
R22 3
2 Q4
GND_SEL
1 PN2222 IND
1.5K

2
R23 Q5
9V 1 IRFPE50

6.2 1/2W

3
D11

1N5245
VCC L6
TP1 C17 C18
TSTPNT 47uF 35V
.33uF IND
R24
1K
3

2
U3
R25 Q6
1 5 1 IRFPE50
RF_DRV
6.2 1/2W

3
MIC4451CT D12
2
4

1N5245

L7

IND

B-4 Bovie Medical Corporation


Schematic 3 Power Supply

TP2
TSTPNT
+HV

F1
ACLINE 1 2

250V 1.25A HV_+

2
D13
85 VDC

1
4 - +1

1
R26

2
C19 10K 2W
D14 1000uF 100V TP3
P6KE150 200V 4.0A TSTPNT

2
JP1 120V HVGND

2
1 2

JMPR

1
J10 J11
1 6
JP2 240V
2 5
1 2 3 4
TP4
4 3
JMPR TSTPNT
5 2 9V
6 1
JP3 120V HDR 6 HDR 6 U4 9V
1 2 LM2940-9V
1 IN OUT 3
JMPR

GND
1
D15

1
R27
13K C20 C21
.33uF 47uF 35V

2
1
4 - +1

2
C22

2
470uF 50V

1
2

1
200V 4.0A R28 C23
F2 2K

3
1 2 .33uF
ACNUTRL

2
250V 1.25A

2
TP5
TSTPNT
VCC
U5 VCC VDD
LM2940-5V L8
1 IN OUT 3

HEATSINK2 BLM31

GND
L9
1% 100uF 25V
9V

1
C24 C25 BLM31

2
VCC .33uF TSTPNT
LVGND L10 BLM31

2
VCC
TP6

1
L11
1

R29

2
HS-5775 10K
1

R30 BLM31
U6A
4.7K

8
2
3
+ 1

1
HV_SENS
2
-
LM393M
1

4
R31 1
10K
C26
.33uF
2

Service Guide • Aaron 950™ B-5


Schematic 4 Display Board
REQUEST SENSE HAND

SNS_1

SNS
SNS_2 SYSTEM CONTROL
C1 C2

100pF 100pF
ACT_REQ_HAND
RQST_SNS DSP1
DISP_A1_A 7 3
6
REQUEST SENSE DOWN DISP_A1_B
4
a 8
DISP_A1_C
DISP_A1_D 2 f b
DISP_A1_E g
1 R1
DISP_A1_F 62
9
SNS_1 DISP_A1_G
10 e c
DISP_A1_DP
SNS REQ_DOWN 5 d
SNS_2
7SEGDISP
C3 C4
DSP2
100pF 100pF 7 3
DISP_A2_A
RQST_SNS 6
DISP_A2_B
4
a 8
DISP_A2_C
REQUEST SENSE UP
DISP_A2_D 2 f b
DISP_A2_E g
1 R2
DISP_A2_F 62
9
DISP_A2_G
10 e c
SNS_1 DISP_A2_DP
5 d
SNS REQ_UP
7SEGDISP
SNS_2
C5 C6
DSP3
100pF 100pF 7 3
DISP_MEM_A
RQST_SNS 6
DISP_MEM_B
4
a 8
DISP_MEM_C
REQUEST SENSE FOOT
DISP_MEM_D 2 f b
DISP_MEM_E g
1 R3
ACT_REQ_FOOT DISP_MEM_F 62
9
C7 C8 DISP_MEM_G
10 e c
SNS_1 DISP_MEM_DP
5 d
100pF 100pF
SNS VDD 7SEGDISP
VCC VDD SNS_2
OPTION
L1

RQST_SNS R4
L2 BLM31 L3
10K
BLM31 BLM31 FLOAT_IND
GND_REF_IND
JP1
ALARM_IND
1 CGACT_IND
2 CON_SENS CTACT_IND
3 AUD_DRV_1 BIPMODE_IND
4 AUD_DRV_2 FLGMODE_IND
5 AUDIO_VOL COGMODE_IND
6 HV_SENS BLDMODE_IND
7 TEMP_SENS CUTMODE_IND
8 GND_SEL
9 C9 C10 C11 C12 VDD
10 C13 C14 C15 C16
11 100pF 100pF 100pF 100pF
12 100pF 0.1uF 100pF 0.1uF D1 D14 D15
13 D2 D3 D4 D5 D6 D7 D8 RED GREEN GREEN
14 TAP_SEL

2
GREEN GREEN GREEN GREEN GREEN YEL BLU ALARM GND_REF FLOAT
15 OUT_SEL JP2 JP3 CUT BLD COG FLG BIP CTACT CGACT
16 RF_DRV CALIBRATE_JUMPER TEST JUMPER
17 PLATE SENSE
18

1
19
20 CALIBRATE R5 R83
21 TEST_MODE R6 R7 R8 100 100
22 SNS_1 100 100 100
23 R9 R10
24 SNS PAD_SNS_ERROR 10K 10K
25
26 SNS_2
27
28 9V L4 L5
29 RQST_SNS
30 BLM31 BLM31 C17 C18
HEADER 30 L6
100pF 100pF VDD VDD
C19 C20 U1
8

BLM31
2

100pF 0.1uF OPTION C21 1 JP4


VCC

CS EEP_A_CS
WP 3 CUTMODE_SEL 1
.1uF 2 5
SO SI EEP_A_SI BLDMODE_SEL 2
7
1

HOLD COGMODE_SEL 3
VSS

VDD 6
SCK EEP_A_CLK FLGMODE_SEL 4 TO OVERLAY
BIPMODE_SEL 5
NM25C040 EEP_A_SO SAVE_SEL 6
4

R11 R12 MEM_SEL 7


10K 10K 8
HEADER 8
J1 R13 R14 R15 R16 R17 R18 R19 C22 C23 C24 C25 C26 C27 C28
1 ENC_A_1 1K 1K 1K 1K 1K 1K 1K 100pF 100pF 100pF 100pF 100pF 100pF 100pF
ENCODER 2
3 ENC_A_2
ENCODER_A
VDD

4
Y1
VDD

VCC
80MHZ_ENABLE

2
C29
CLOCK_5MHZ 3 OUT OE 1

GND
BLM11 CLOCK_80MHZ .1uF

1
L7
VDD U2
R20 BSS84/SOT MCP130-xxxDI/TO

2
1K 2 3 2 1 5MHZ
IN RSET RESET VDD
Q11
GND
2

C30 JP5

.1uF JTAG_TCK 1 2
JTAG_TDO 3 4
4

Y2
1

JTAG_TMS 5 6
VCC

7 8
2

C31 C32
JTAG_TDI 9 10
1 OE OUT 3
100pF .1uF VDD JTAG_HEADER
GND
1

JP6

80MHZ DCLK 1 2
2

CONFIG_DONE 3 4
NCONFIG 5 6
NSTATUS 7 8
DATA 9 10
SYSCNTRL.SCH

FLEX_CONFIG_HEADER
Only for debug

B-6 Bovie Medical Corporation


Schematic 5 Logic Control Center

TP1
VDD VDD VDD

TP2
GND

C33 C34 C35 C36 C37 C38 C39 C40 C41 C42 C43 C44 C45 C46 C47 C48
.1uF .1uF .1uF .1uF .1uF .1uF .1uF .1uF .1uF .1uF .1uF .1uF .1uF .1uF .1uF .1uF

103

127
104
U3 U4

77
31

91
78
55
32
19

17
29
41
6

9
1 60 2 23

VCCIO
VCCIO
VCCIO
VCCIO
VCCIO
VCCIO
VCCIO
VCCIO
DISP_A2_B

VCC
VCC
VCC
VCC

VCC
VCC
VCC
VCC
CUTMODE_IND I/O I/O I/O I/O
DISP_MEM_A 2 I/O I/O 61 3 I/O I/O 25
DISP_MEM_B 3 I/O I/O 62 5 I/O I/O 27
ACT_REQ_HAND 8 I/O I/O 63 TAP_SEL 6 I/O I/O 28
DISP_MEM_C 9 I/O I/O 64 GND_REF_IND 8 I/O I/O 30
10 65 10 31 VDD
DISP_MEM_D I/O I/O FLOAT_IND I/O I/O
DISP_MEM_E 11 I/O I/O 66 DISP_A1_D 11 I/O I/O 33

1
BIPMODE_SEL 12 I/O I/O 67 12 I/O I/O 34

1
R21

1
14 68 13 35 R22 1K R23
COGMODE_SEL I/O I/O DISP_A1_A I/O I/O
15 69 14 42 1K 1K R24
CUTMODE_SEL I/O I/O I/O I/O 1K
ENC_A_1 16 I/O I/O 71 15 I/O I/O 43
21 72 18 44

2
EEP_A_SO I/O I/O SAVE_SEL I/O I/O
22 74 19

2
I/O I/O MEM_SEL I/O
23 75 20 26

2
PAD_SNS_ERROR I/O I/O I/O TCK(I/O) JTAG_TCK
24 I/O I/O 79 EEP_A_CS 21 I/O TDI(I/O) 1 JTAG_TDI
25 I/O I/O 80 22 I/O TDO(I/O) 32 JTAG_TDO
TMS(I/O) 7 JTAG_TMS
DISP_MEM_G 26 I/O I/O 81 OUT_SEL 39 INPUT/GCLRN R25 0
DISP_MEM_DP 28 I/O I/O 82 EEP_A_SI 38 INPUT/OE1
29 83 AUD_DRV_1 40 1 2

GND
GND
GND
GND
BLDMODE_IND I/O I/O INPUT/OE2
CON_SENS 35 I/O I/O 84 AUD_DRV_2 37 INPUT/GCLK In debug mode
TEMP_SENS 36 85 ALARM_IND
HV_SENS 37
I/O I/O
86 GND_SEL
JP7 omit R25
I/O I/O

16
24
36
38 87 EPM7064/TFP 2 1 In production

4
REQ_UP I/O I/O
39 88
I/O I/O PROG EPC JUMPER omit JP7
DISP_A2_DP 40 I/O I/O 93 CLOCK_80MHZ
DISP_A1_F 41 I/O I/O 95 FLGMODE_SEL
AUDIO_VOL 42 I/O I/O 96 BLDMODE_SEL
DISP_MEM_F 43 I/O I/O 98 RF_DRV
44 I/O I/O 99
45 I/O I/O 101
DISP_A1_G 46 I/O I/O 106
DISP_A1_B 47 I/O I/O 107

DISP_A2_D 48 I/O I/O 108


49 I/O I/O 109
DISP_A1_E 50 I/O I/O 110
DISP_A1_DP 51 I/O I/O 112
52 I/O I/O 113
57 I/O I/O 115
COGMODE_IND 58 I/O I/O 116
DISP_A1_C 59 I/O I/O 118

I/O 119
I/O 121 CLOCK_5MHZ
17 INPUT I/O 122
20 INPUT I/O 124 FLGMODE_IND
REQ_DOWN 89 INPUT I/O 129 DISP_A2_F
TP3 92 131
RESET INPUT I/O CGACT_IND
OUT2 132
I/O DISP_A2_G
TP4 114 133
CS I/O DISP_A2_E
OUT1 100
CALIBRATE CLKUSR
120 NRS I/O 134 EEP_A_CLK
117 NWS I/O 135 CTACT_IND
80MHZ_ENABLE 111 NCS I/O 136 DISP_A2_C
97 RDYNBUSY I/O 137
70 NCEO I/O 138 ACT_REQ_FOOT
130 DEV_CLRN I/O 139 DISP_A2_A
123 DEV_OE I/O 140 TEST_MODE
94 INIT_DONE I/O 141

I/O 142
I/O 143 ENC_A_2
I/O 144 BIPMODE_IND

TDI 13
TMS 27
73 VDD
TDO
TCK 34

R26 R27 R28 R29 R30


1K 1K 1K 1K 1K

NCONFIG 53 NCONFIG

DCLK 128 DCLK


DATA 125 DATA
NSTATUS 56 NSTATUS
CONF_DONE 105 CONFIG_DONE
NCE 4
VDD
33
GND
GND
GND
GND
GND
GND
GND
GND

MSEL
U5

20
18
EPF6016-144
102
126
18
30
54
76
90

4
5

VCC
VCC
DCLK
2 DATA
8 OE
9 NCS NCASC 12
13 NINIT_CONF
VDD 5 3
VCCSEL TCK
14 VPPSEL TDI 11
TDO 1
R31 19

GND
10K TMS

C49 .1uF

10
.1uF C50 EPC1441/PLCC

R32
0

Service Guide • Aaron 950™ B-7


Schematic 6 Request Activation Sense Circuit (Foot)

9V VCC

1
R33
4.7K R34
4.7K
U6A

8
2
3

2
R35 R36 + 1 SNS
1 2 1 2 2
-
10K 10K LM393M

4
1

1
R37 D9 R38
51K C51 C52 BAT54 10K
39pF 39pF

2
1

2
9V

2
C53
.01uF

1
1

1
R39 L8
8.2K 22mH
2

C54 3

1
1 2 2 Q2
SNS_1
1PN2222 C55
.1uF 6800pF

2
SNS_2
1

1
R40
100 C56
.1uF

2
1

R41
8.2K
1

R42 C57
2

820 100uF 25V


2
2

B-8 Bovie Medical Corporation


Schematic 7 Request Down Sense Circuit

9V VCC

1
R43
4.7K R44
4.7K
U6B

8
2
5

2
R45 R46 + 7 SNS
1 2 1 2 6
-
10K 10K LM393M

4
1

1
R47 D10 R48
51K C58 C59 BAT54 10K
39pF 39pF

2
1

2
9V

2
C60
.01uF

1
1

1
R49 L9
8.2K 22mH
2

C61 3

1
1 2 2 Q3
SNS_1
1PN2222 C62
.1uF 6800pF

2
SNS_2
1

1
R50
100 C63
.1uF

2
1

R51
8.2K
1

R52 C64
2

820 100uF 25V


2
2

Service Guide • Aaron 950™ B-9


Schematic 8 Request Up Sense Circuit

9V VCC

1
R53
4.7K R54
4.7K
U7A

8
2
3

2
R55 R56 + 1 SNS
1 2 1 2 2
-
10K 10K LM393M

4
1

1
R57 D11 R58
51K C65 C66 BAT54 10K
39pF 39pF

2
1

2
9V

2
C67
.01uF

1
1

1
R59 L10
8.2K 22mH
2

C68 3

1
1 2 2 Q4
SNS_1
1PN2222 C69
.1uF 6800pF

2
SNS_2
1

1
R60
100 C70
.1uF

2
1

R61
8.2K
1

R62 C71
2

820 100uF 25V


2
2

B-10 Bovie Medical Corporation


Schematic 9 Request Activation Sense Circuit (Hand)

9V VCC

1
R63
4.7K R64
4.7K
U7B

8
2
5

2
R65 R66 + 7 SNS
1 2 1 2 6
-
10K 10K LM393M

4
1

1
R67 D12 R68
51K C72 C73 BAT54 10K
39pF 39pF

2
1

2
9V

2
C74
.01uF

1
1

R69 1 L11
8.2K 22mH
2

C75 3

1
1 2 2 Q5
SNS_1
1PN2222 C76
.1uF 6800pF

2
SNS_2
1

1
R70
100 C77
.1uF

2
1

R71
8.2K
1

R72 C78
2

820 100uF 25V


2
2

Service Guide • Aaron 950™ B-11


Schematic 10 Patient Plate Sense Circuit

9V VCC

1
R73
4.7K R74
4.7K
U8A

8
2
3

2
R75 R76 + 1 SNS
1 2 1 2 2
-
10K 10K LM393M

4
1

1
R77 D13 R78
51K C79 C80 BAT54 10K
39pF 39pF

2
1

2
9V

2
C81
.01uF

1
1

1
R79 L12
8.2K 22mH
2

C82 3

1
1 2 2 Q6
SNS_1
1PN2222 C83
.1uF 6800pF

2
SNS_2
1

1
R80
100 C84
.1uF

2
1

R81
8.2K
1

R82 C85
2

820 100uF 25V


2
2

B-12 Bovie Medical Corporation


Schematic 11 Main Printed Circuit Board

Service Guide • Aaron 950™ B-13


Schematic 12 Top Display Circuit Board Schematic 13 Bottom Display Circuit Board

B-14 Bovie Medical Corporation


Schematic 14 Final Assembly Wiring Drawing

Service Guide • Aaron 950™ B-15


Schematic 15 Final Assembly Drawing

B-16 Bovie Medical Corporation


2013-03-19

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