Flange Valves: Flange Mounted Pressure Controls

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Vickers®

Flange Valves

Flange Mounted Pressure Controls


Relief, Unloading & Check Valves -
06, 08, 10 & 12 Size

Rev. 6/95 627


Flange Mounted Valves
Continued on next page

Model/Size: Function Max. Max. Flow Pressure Drop Vented ∆P to T Page


Relief Valves Pressure at Max. Flow
CPF1S-06 100 l/min 6
SAE 3/4” (26 USgpm)
11
CPF1S-08 300 l/min 12
SAE 1” 275 bar (80 USgpm)
(4000 psi)
i)
CPF1S-10 13
SAE 1 1/4” Relief, single pressure –
CPF1S-12 14
SAE 1 1/2” 600 l/min
(160 USgpm)
CPF1V-12 350 bar
(code 62) (5000 psi)
SAE 1 1/2”
CPF2S-06 3,5 bar (51 psi) 15
100 l/min
SAE 3/4” @ 100 l/min
(26 USgpm) 20
(26,4 USgpm)
CPF2S-08 4 bar (58 psi) 21
300 l/min
SAE 1” @ 300 l/min
(80 USgpm)
275 bar (80 USgpm)
CPF2S-10 (4000 psi) Internal Drain External Drain 22
SAE 1 1/4” Relief, single pressure with vent 7 bar (102 psi) 4,9 bar (71 psi)
@ 600 l/min @ 600 l/min
(160 USgpm) (160 USgpm)
CPF2S-12 600 l/min 23
SAE 1 1/2” (160 USgpm) Internal Drain External Drain
75b
7,5 barr (109 psi) 2
2,5
5bbarr (36 psi)
CPF2V-12 350 bar @ 600 l/min @ 600 l/min
(code 62) (5000 psi) (160 USgpm) (160 USgpm)
SAE 1 1/2”
CPF3S-06 100 l/min 3,5 bar (51 psi) 24
SAE 3/4” (26 USgpm) @ 100 l/min
(26,4 USgpm) 29

CPF3S-08 300 l/min 4 bar (58 psi) 30


SAE 1” (80 USgpm) @ 300 l/min
275 bar (80 USgpm)
CPF3S-10 (4000 psi) Internal Drain External Drain 31
SAE 1 1/4” Bi-pressure relief with max. press. override 7 bar (102 psi) 4,9 bar (71 psi)
@ 600 l/min @ 600 l/min
(160 USgpm) (160 USgpm)
CPF3S-12 600 l/min 32
SAE 1 1/2” (160 USgpm) Internal Drain External Drain
7,5
75b barr (109 psi) 2,5
2 5bbarr (36 psi)
CPF3V-12 350 bar @ 600 l/min @ 600 l/min
(code 62) (5000 psi) (160 USgpm) (160 USgpm)
SAE 1 1/2”
CPF4S-06 100 l/min 3,5 bar (51 psi) 29
SAE 3/4” (26 USgpm) @ 100 l/min
(26,4 USgpm)
CPF4S-08 300 l/min 4 bar (58 psi) 30
SAE 1” (80 USgpm) @ 300 l/min
275 bar (80 USgpm)
CPF4S-10 (4000 psi) Internal Drain External Drain 31
SAE 1 1/4” Tri-pressure relief with max. press. override 7 bar (102 psi) 4,9 bar (71 psi)
@ 600 l/min @ 600 l/min
(160 USgpm) (160 USgpm)
CPF4S-12 600 l/min 32
SAE 1 1/2” (160 USgpm) Internal Drain External Drain
75b
7,5 barr (109 psi) 2
2,5
5bbarr (36 psi)
CPF4V-12 350 bar @ 600 l/min @ 600 l/min
(code 62) (5000 psi) (160 USgpm) (160 USgpm)
SAE 1 1/2”

2
Continued on next page

Model/Size: Function Max. Max. Flow ∆P P to T in Unloaded Position Page


Unloading Pressure
Valves
UPF1S-06 Unloading without check Internal Drain External Drain 33
SAE 3/4” 3,5 bar (51 psi) 2,5 bar (36 psi)
100 l/min @ 100 l/min @ 100 l/min 38
(26 USgpm)
US ) (26,4 USgpm) (26,4 USgpm)
UPF1S-C*-06 Unloading with check 39
SAE 3/4”
UPF1S-08 Unloading without check 40
SAE 1” 3,5 bar (51 psi)
300 l/min
@ 100 l/min
UPF1S-C*-08 Unloading with check 275 bar (80 USgpm) 41
(26,4 USgpm)
SAE 1” (4000 psi)
UPF1S-10 Unloading without check Internal Drain External Drain 42
SAE 1 1/4” 7,5 bar (109 psi)
si) 4,9 bar (71 psi)
si)
UPF1S-C*-10 Unloading with check @ 600 l/min @ 600 l/min 43
SAE 1 1/4” (160 USgpm) (160 USgpm)
UPF1S-12 Unloading without check 44
SAE 1 1/2” 600 l/min
(160 USgpm) Internal Drain External Drain
UPF1V-12 Unloading without check 350 bar
(code 62) (5000 psi) 7,5 bar (109 psi) 3 bar (44 psi)
SAE 1 1/2” @ 600 l/min @ 600 l/min
(160 USgpm) (160 USgpm)
UPF1S-C*-12 Unloading with check 45
SAE 1 1/2”
UPF2S-06 Unloading with vent without check Internal Drain External Drain 46
SAE 3/4” 3,5 bar (51 psi) 2,5 bar (36 psi)
100 l/min @ 100 l/min @ 100 l/min 51
275 bar (26 US
USgpm)) (26,4 USgpm) (26,4 USgpm)
UPF2S-C*-06 Unloading with vent and check 52
SAE 3/4” (4000 psi)
UPF2S-08 Unloading with vent without check 53
SAE 1” 3,5 bar (51 psi)
300 l/min
@ 100 l/min
UPF2S-C*-08 Unloading with vent and check (80 USgpm) 54
(26,4 USgpm)
SAE 1”
UPF2S-10 Unloading with vent without check Internal Drain External Drain 55
SAE 1 1/4” 7,5 bar ((109
,5 b 09 psi)
s) 4,9 bar ((71 psi)
,9 b s)
@ 600 l/l/mini @ 600 l/l/min
i
UPF2S-C*-10 Unloading with vent and check 275 bar 56
(160 USgpm) (160 USgpm)
SAE 1 1/4” (4000 psi)
si)
UPF2S-12 Unloading with vent without check 57
SAE 1 1/2” 600 l/min
(160 USgpm) Internal Drain External Drain
UPF2V-12 Unloading with vent without check 350 bar
(code 62) (5000 psi) 7,5 bar (109 psi) 3 bar (44 psi)
SAE 1 1/2” @ 600 l/min @ 600 l/min
(160 USgpm) (160 USgpm)
UPF2S-C*-12 Unloading with vent and check 275 bar 58
SAE 1 1/2” (4000 psi)

3
Model/Size: Function Max. Max. Flow Pressure Drop Page
Check Valve Pressure
DCPFS-08 114 l/min 13 bar (187 psi) @114 l/min 59
SAE 1” (30 USgpm) (30 USgpm) - 3,4 bar (50 psi)
cracking press. 62
9,4 bar (137 psi) @114 l/min
(30 USgpm) - 0,3 bar (5 psi)
cracking press.
275 bar
DCPFS-10 Right Angle Check valve 227 l/min 4,1 bar (60 psi) @227 l/min 62
(4000 psi)
SAE 1 1/4” (60 USgpm) (60 USgpm) - 0,3 (5 psi) cracking
press.
DCPFS-12 378 l/min 8,6 bar (125 psi) @378 l/min 62
SAE 1 1/2” (100 USgpm) (100 USgpm) - 0,3 (5 psi) cracking
press.
DICPFS-06 120 l/min 1,4 bar (20 psi) @120 l/min 60
SAE .75” (32 USgpm) (32 USgpm) - 0,3 bar (5 psi)
cracking press. 62
2,4 bar (35 psi) @120 l/min
(32 USgpm) - 1,7 bar (25 psi)
350 bar cracking press.
DICPFS-08 (5000 psi) 300 l/min 3,4 bar (49 psi) @300 l/min 62
SAE 1” (80 USgpm) (80 USgpm) - 0,3 bar (5 psi)
cracking press.
3,4 bar (49 psi) @300 l/min
(80 USgpm) - 1,7 bar (25 psi)
cracking press.
In line Check valve
In-line v lve
DICPFS-10 280 bar 600 l/min 8,3 bar (120 psi) @600 l/min 62
SAE 1 1/4” (4000 psi) (160 USgpm) (160 USgpm) - 0,3 bar (5 psi)
cracking press.
8,3 bar (120 psi) @600 l/min
(160 USgpm) - 1,7 bar (25 psi)
cracking press.
DICPFS-12 207 bar 750 l/min 4,1 bar (60 psi) @750 l/min 62
SAE 1 1/2” (3000 psi) (200 USgpm) (200 USgpm) - 0,3 (5 psi)
cracking press.
5,9 bar (85 psi) @750 l/min
(200 USgpm) - 1,7 bar (25 psi)
cracking press.

4
Introduction

Flange Mounted Valve Benefits Direct pump flange mounting of the The UPF unloading valves are designed
valves reduces installation costs and to mount directly on SAE pump outlet port
D Direct mounting to pump flange provides a highly leak–resistant, flanges to eliminate intervalve piping and
reduces potential leak points for compact pump control package. fittings. Direct pump flange mounting of
superior leak resistance. the valves reduces installation costs and
CPF relief valves are of two–stage design provides a highly leak resistant, compact
D Reduced installed costs and with a fast–acting poppet type main stage pump control package.
space requirements. for simple, long-lasting and effective
operation. The pilot stage features a UPF unloading valves are of two-stage
D Excellent repeatability and stable
sensitive adjustment mechanism which design with a fast acting poppet type main
performance from cartridge
allows setting of the pressure in fine stage for simple, long-lasting, and effective
design main stage parts.
increments over a wide range – up to the operation. The pilot stage features a
D High response due to small trapped maximum rating of the valve. sensitive adjustment mechanism which
volume. allows setting of the pressure in fine
The pressure setting adjustment choices increments over a wide range – up to the
D Easier installation and servicing of available for the CPF relief valves are the maximum rating of the valve.
components. standard screwĆtype adjuster with locknut,
an optional knurled hand knob with set The pressure setting adjustment choices
D Pilot design minimizes response screw lock or a micrometer knob with or available for the UPF unloading valves are
time and cracking flow which allows without keylock. External remote the standard screw-type adjuster with
for high pressure stability thus control/vent connections are available on locknut or optional adjusters with or without
increasing system productivity. all models. Additional optional features keylock. Gage connections for pump and
include various pressure setting ranges system pressures are available on all
D Fast opening and closing action and and many solenoid valve options on models. Additional optional features include
stable performance from cartridge valves so equipped. various pressure setting ranges and many
design. solenoid valve options on valves so
These CPF relief valves have excellent equipped.
D Minimum unloaded pressure drop dynamic and steady state operating
due to short piping runs. characteristics including stability, fast Unloading valves may be ordered with
response and low pressure override. or without the integral check valve.
D Viton seals provide multi-fluid The many available control options
capability without the need to make it possible to choose the optimum
change seals. Check Valves
valve model for industrial and mobile
Sizes applications. Additionally, CPF valves DCPF/DICPF flange mounted right
use many of the same parts of other angle and in-line check valves are
06 – 3/4” flange Vickers products to insure proven ruggedly designed for superior shock
08 – 1” flange durability. For over 70 years, the Vickers resistance, reliability and long life.
10 – 1 1/4” flange name has been synonymous with long,
12 – 1 1/2” flange trouble–free service. The check valves may be mounted
directly on an SAE pump outlet port
General Description Unloading Valves flange or may be stacked with a CPF
relief valve to provide a pump unloading
Relief Valves function. The DCPF/DICPF check
Unloading valves are used in
Vickers space saving CPF relief valves accumulator charging circuits where a valves are not intended for use as an
improve machine reliability and uptime by pressure regulator is required to unloading check.
limiting the pressure in a hydraulic circuit to automatically unload the pump. This is The right angle and in-line check valves
the desired maximum, thereby protecting done by diverting the pump delivery to are offered in sizes matching the CPF
the hydraulic pump and system from the reservoir at low pressure when the relief valves.
pressure peaks. The CPF relief valves are desired accumulator pressure is
designed to mount on a wide range of reached. Also, the UPF unloading valve
SAE pump outlet port flanges to eliminate can be used to unload the low pressure
intervalve piping and fittings. side of a double pump.

5
CPF1*-06/08/10/12-**-20
Relief Valve Without Venting

Flange Sizes
D 06 - 3/4 inch flange
D 08 - 1 inch flange
D 10 - 11/4 inch flange
D 12 - 11/2 inch flange
Benefits

D Direct mounting to pump flange


reduces potential leak points for
superior leak resistance.

D Reduced installed costs and


space requirements.

D Excellent repeatability and stable


performance from cartridge
design mainstage parts.

D Easier installation and servicing


of components (stackable design).

D Pilot design minimizes response


time and cracking flow which
allows for high pressure stability
thus increasing system productivity.

Ratings CPF1S-06 CPF1S-08 CPF1S-10 CPF1S-12


Maximum flow 100 l/min (26 USgpm) 300 l/min (80 USgpm) 600 l/min (160 USgpm) 600 l/min (160 USgpm)
Maximum pressure:
P port 275 bar (4000 psi) 275 bar (4000 psi) 275 bar (4000 psi) 275 bar (4000 psi)*
T port 207 bar (3000 psi) 207 bar (3000 psi) 207 bar (3000 psi) 207 bar (3000 psi)
* The CPF1V-12 (code 62 flange) has a P port max. pressure rating of 350 bar (5000 psi).

Hydraulic Response
06 Size: Rate of pressure rise with 08 Size: Rate of pressure rise with 10/12 Sizes: Rate of pressure rise with
2,5 liters (.7 USgpm) of oil under 2,5 liters (.7 USgpm) of oil under 2,5 liters (.7 USgpm) of oil under
compression = 3450 bar (50000 psi) compression = 2900 bar (42000 psi) compression = 2600 bar (37500 psi)
/second. Maximum overshoot < 8%. /second. Maximum overshoot < 10%. /second. Maximum overshoot < 10%.

General Description could damage the pump and actuating


components are eliminated.
This Vickers CPF1S relief valve features
flange mounting for increased design The CPF1S valve has excellent dynamic
flexibility and reduced external piping. and steady state operating
The valve is designed for direct characteristics including stability, fast
mounting on the SAE flange outlet port response and low pressure override.
of a pump. Fewer leak points and SAE CPF relief valves are of two–stage
flange connections lead to installations design with a fast–acting poppet type
with superior leak resistance. main stage for simple, long–lasting and
effective operation. The many available
Pressure relief valves are used to limit
control options make it possible to
or control pressure by directing system
choose the optimum valve model for
flow to the reservoir when system
each application.
pressure reaches the setting of the
valve. System overload is thereby
prevented and peak pressures which

6
CPF1* Model Series

Model Code

1 2 3 4 5 6 7 8 9 10 11

1 Valve Function 5 Valve Size 8 Thread Type


3/ (remote control/vent connection)
C - Relief 06 - inch
4
08 - 1 inch Blank - SAE-6 O-ring boss port
10 - 1 1/4 inch (.5625-18 UNF-2B thd.)
2 Mounting Type 12 - 1 1/2 inch B- BSP-G 1/4 (1/4” BSPF)
PF - Pump flange mounting
6 Pressure Range 9 Remote Control
3 Unit Type A- 10 - 50 bar (145 - 725 psi) Blank - No remote control
1 - Single pressure without vent B- 10 - 100 bar (145 - 1450 psi) RC - Remote Control
F- 10 - 207 bar (145 - 3000 psi)
G- 10 - 275 bar (145 - 4000 psi)
10 Pilot Drain
4 Flange Type 350 bar (5000 psi) - (CPF*V-12
models only) Blank - Internal drain
S - SAE J518 4-bolt flange standard
series code 61 (available in all sizes) 1- External drain
V - SAE J518 4-bolt high pressure 7 Control Type
series code 62 (size 12 only)
W - Screw adjust with locknut 11 Design Number, 20 Series
H - Handknob adjust without keylock Subject to change. Installation
K - Micrometer adjust with keylock dimensions unaltered for design
numbers 20 to 29 inclusive.

7
Circuit Schematics

CPF1S-06/08-*-20 with remote control CPF1S-06/08-P-*-20 without remote control

T T
P
P

0.6
0.6 External drain
mm
Remote models only.
mm
Control
X Y
X Y
0.7
Gage A B
mm
0.7 A B Port
mm 1:1.05
1:1.05

–06 size 100 l/min (26 USgpm) max. flow –06 size 100 l/min (26 USgpm) max. flow External drain
–08 size 300 l/min (80 USgpm) max. flow –08 size 300 l/min (80 USgpm) max. flow models only.

CPF1S-10/12-*-20 with remote control CPF1S-10/12-P-*-20 without remote control

T T
P
P

1.0
Remote 1.0 External drain
mm
Control mm models only.

X Y
X Y
Gage 0.9 A B
0.9 A B Port mm 1:1
mm 1:1

–10/–12 size 600 l/min (160 USgpm) max. flow


–10/–12 size 600 l/min (160 USgpm) max. flow External drain
models only.

8
Pressure Curves

CPF1S-06

Typical Pressure Override


Internal Drain
External Drain
Flow USgpm
5.3 10.6 15.9 21.1 26.4
250 3626

200 2900
Pressure Drop bar

Pressure Drop psi


150 2175

100 1450

50 725

0
20 40 60 80 100
Flow l/min

CPF1S-08

Typical Pressure Override


Internal Drain
External Drain

Flow USgpm
13.2 26.4 39.6 52.8 66 79.3
250 3626

200 2900
Pressure Drop bar

Pressure Drop psi

150 2175

100 1450

50 725

0
50 100 150 200 250 300
Flow l/min

9
CPF1S-10

Typical Pressure Override


Internal Drain
External Drain

Flow USgpm
26.4 52.8 79.3 105.7 132.1 158.5
400 5800
Pressure Drop bar

Pressure Drop psi


300 4350

200 2900

100 1450

0 100 200 300 400 500 600


Flow l/min

CPF1S-12
CPF1V-12

Typical Pressure Override


Internal Drain
External Drain

Flow USgpm
26.4 52.8 79.3 105.7 132.1 158.5
400 5800
Pressure Drop bar

Pressure Drop psi

300 4350

200 2900

100 1450

0 100 200 300 400 500 600


Flow l/min

10
Installation Dimensions

CPF1S-06 3/4” Flange -


Single Pressure Relief Valve
without Vent For key removal
mm (inch)

197,8
139,6 Pressure adjusting lock screw (7.79)
(5.50) (5/64” hex key req’d. to
88,8 lock/unlock set screw)
(3.50)
39,6 3,2
(1.56) (.12)

32,5
(1.28)
63,4 117,3
(4.62) 152,8
(2.50) (6.01)

Tank port (T port) -


∅ 19,0 (.75) SAE Code 61 4-bolt
flange connection thru

“W” model “K” model


Pressure adjustment (screw w/locknut (micrometer w/keylock
(clockwise rotation increases pressure) max. extension) max. extension)

“H” model (handknob) max. extension

Pressure port (P port) - ∅ 19,0


(.75) SAE Code 61 4-bolt flange
connection thru 13,6
(.54) 126,6
Ref. (4.98)

63,0
(2.48)

51,6
(2.03)

Gage port or remote control port External drain port


- .5625-18 UNF-2B thd. for 3/8” O.D. tubing (when ordered per model code)
- G 1/4 BSP thd. - .4375-20 UNF-2B thd. for 1/4” O.D. tubing
- G 1/8 BSP thd.

11
CPF1S-08 1” Flange -
Single Pressure Relief Valve
without Vent
mm (inch) For key removal

144,3 Pressure adjusting lock screw


(5.68) (5/64” hex key req’d. to 197,8
93,5 lock/unlock set screw) (7.79)
(3.68)
3,2
47,9
(.12)
(1.89)

32,5
(1.28)

63,4
(2.50) 117,3
152,8
(4.62)
(6.01)

Tank port (T port) -


∅ 25,4 (1.00) SAE Code 61
4-bolt flange connection thru

“W” model “K” model


Pressure adjustment (screw w/locknut (micrometer w/keylock
(clockwise rotation increases pressure) max. extension) max. extension)

“H” model (handknob) max. extension

Pressure port (P port) -


∅ 25,4 (1.00) SAE Code 61
4-bolt flange
connection thru 18,6
(.73)
126,6
Ref.
(4.98)

65,0
(2.56)

51,6
(2.03)

Gage port or remote control port External drain port


- .5625-18 UNF-2B thd. for 3/8” O.D. tubing (when ordered per model code)
- G 1/4 BSP thd. - .4375-20 UNF-2B thd. for 1/4” O.D. tubing
- G 1/8 BSP thd.

12
CPF1S-10 11/4” Flange -
Single Pressure Relief Valve
Without Vent
mm (inch)
For key removal
Pressure adjusting lock screw
186,9 (5/64” hex key req’d. to
(7.36) lock/unlock set screw)
136,1
(5.36)
67,0 1,9
(2.64) (.08)

144,4
38,2 (5.69)
(1.51)
109,0
(4.29)
75,8
(2.98) 189,4
(7.46)

Tank port (T port) -


∅ 31,8 (1.25) SAE Code 61
4-bolt flange connection thru -

“W” model “K” model


(screw w/locknut (micrometer w/keylock
max. extension) max. extension)
Pressure adjustment
(clockwise rotation increases pressure)

Pressure port (P port) - “H” model (handknob) max. extension


∅ 31,8 (1.25) SAE Code 61
4-bolt flange
connection thru

30,0
(1.18)
Ref. 118,3
(4.66)
61,0
(2.40)

58,1
(2.29)

Gage port or remote control port External drain port


- .5625-18 UNF-2B thd. for 3/8” O.D. tubing (when ordered per model code)
- G 1/4 BSP thd. - .4375-20 UNF-2B thd. for 1/4” O.D. tubing
- G 1/8 BSP thd.

13
CPF1S-12 – Code 61
CPF1V-12 – Code 62
11/2” Flange -
Single Pressure Relief Valve
Without Vent For key removal
mm (inch)

190,2 Pressure adjusting lock screw


(7.49) (5/64” hex key req’d. to
139,4
lock/unlock set screw)
(5.49)
80,0 3,7
(3.15) 144,4
(.14)
(5.69)

40,0
109,0
(1.57)
(4.29)
189,4
80,0 (7.46)
(3.15)

Tank port (T port) -


∅ 38,1 (1.50) SAE Code 61 4-bolt Code 62 flange
flange (For CPF1V-12, Code 62
4-bolt flange) connection thru -

“W” model “K” model


(screw w/locknut (micrometer w/keylock
max. extension) max. extension)
Pressure port (P port) - Pressure adjustment
∅ 38,1 (1.50) SAE Code 61 (clockwise rotation “H” model (handknob)
4-bolt flange (For CPF1V-12, increases pressure) max. extension
Code 62 4-bolt flange)
connection thru
39,0
(1.54)
Ref.

118,3
92,5 (4.66)
(3.64)

63,1
(2.48)
71,1
“V” series
(2.80)

Code 62 flange

Gage port or remote control port External drain port


- .5625-18 UNF-2B thd. for 3/8” O.D. tubing (when ordered per model code)
- G 1/4 BSP thd. - .4375-20 UNF-2B thd. for 1/4” O.D. tubing
- G 1/8 BSP thd.

14
CPF2*-06/08/10/12-**-20
Relief Valve with Venting

Flange Sizes
D 06 - 3/4 inch flange
D 08 - 1 inch flange
D 10 - 11/4 inch flange
D 12 - 11/2 inch flange
Benefits
D Excellent repeatability and stable
performance from cartridge
design mainstage parts.
D Reduced installed costs and
space requirements.
D Easier installation and servicing
of components.
D Pilot design minimizes response
time and cracking flow which
allows for high pressure stability
thus increasing system productivity.
D Direct mounting to pump flange
reduces potential leak points for
superior leak resistance.

Ratings CPF2S-06 CPF2S-08 CPF2S-10 CPF2S-12


Maximum flow 100 l/min (26 USgpm) 300 l/min (80 USgpm) 600 l/min (160 USgpm) 600 l/min (160 USgpm)
Maximum pressure:
P port 275 bar (4000 psi) 275 bar (4000 psi) 275 bar (4000 psi) 275 bar (4000 psi)*
T port 207 bar (3000 psi) 207 bar (3000 psi) 207 bar (3000 psi) 207 bar (3000 psi)
* The CPF2V-12 (code 62 flange) has a max. P port pressure rating of 350 bar (5000 psi).

Pilot Valve Max. T Port Electrical Response 06 size –


Pressure Rating Electrical response is defined as the
@100 l/min (26 USgpm) = DC - 200 ms
AC - 160 ms
100 bar (1450 psi) for DG4V-3S valve time from initiation of power to the 08 size –
210 bar (3045 psi) for DG4V-3 valve AC solenoid, to the initiation of pressure @300 l/min (80 USgpm) = DC - 210 ms
210 bar (3045 psi) for DG4V-3 valve DC rise, with 1,5 liters (.4 USgpm) of oil AC - 175 ms
under compression: 10/12 size -
@300 l/min (80 USgpm) = DC - 180 ms
AC - 160 ms
Hydraulic Response
06 Size: Rate of pressure rise with 08 Size: Rate of pressure rise with 10/12 Sizes: Rate of pressure rise with
2,5 liters (.7 USgpm) of oil under 2,5 liters (.7 USgpm) of oil under 2,5 liters (.7 USgpm) of oil under
compression = 3450 bar (50000 psi) compression = 2900 bar (42000 psi) compression = 2600 bar (37500 psi)
/second. Maximum overshoot < 8%. /second. Maximum overshoot < 10%. /second. Maximum overshoot < 10%.

General Description valve. System overload is thereby response and low pressure override.
prevented and peak pressures which CPF relief valves are of two–stage
This Vickers CPF2S relief valve features could damage the pump and actuating design with a fast–acting poppet type
flange mounting for increased design components are eliminated. main stage for simple, long–lasting and
flexibility and reduced external piping. effective operation. The many available
The CPF2S relief valves also provide a
The valve is designed for direct control options make it possible to
means of limiting system pressure to the
mounting on the SAE flange outlet port choose the optimum valve model for
relatively low vented pressure by
of a pump. Fewer leak points and SAE each application.
directing pilot flow to tank by
flange connections lead to installations
de-energizing the solenoid operated
with superior leak resistance.
DG4V–3 valve.
Pressure relief valves are used to limit
The CPF2S valve has excellent dynamic
or control pressure by directing system
and steady state operating
flow to the reservoir when system
characteristics including stability, fast
pressure reaches the setting of the

15
CPF2* Model Series

Model Code

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

1 Valve Function 7 Control Type 14 Electrical Options Flag


C - Relief W - Screw adjust with locknut
15 Spool Position Monitoring
H - Handknob adjust without key
K - Micrometer adjust with keylock Switch
2 Mounting Type
PF - Pump flange mounting 16 Solenoid Type/Electrical
8 Thread Type Connections
(remote control/Vent connection)
3 Unit Type Blank - SAE-6 O-ring boss port 17 Indicator Lights
2 - Single pressure with vent (.5625-18 UNF-2B thd.)
B- BSP-G 1/4 (1/4” BSPF) 18 Coil Identification
4 Flange Type
9 Remote Control 19 Tank Rating Pressure
S- SAE J518 4-bolt flange standard
series code 61 (available in all sizes) Blank - No remote control 2 - 10 bar (145 psi) for spool position
V- SAE J518 4-bolt high pressure RC - Remote control indicator models.
series code 62 (size 12 only) 5 - 100 bar (1450 psi) for standard
performance models, DG4V-3S,
10 Pilot Drain with AC or DC solenoids.
5 Valve Size 6 - 207 bar (3000 psi) for high
Blank - Internal drain
3/ 1- External drain performance models, DG4V-3, with
06 - 4 inch
AC solenoids.
08 - 1 inch
7 - 207 bar (3000 psi) for high
10 - 1 1/4 inch
11 Vent Valve performance models, DG4V-3 with
12 - 1 1/2 inch
DC solenoids.
3S - Standard performance
3 - High performance
6 Pressure Range Uses OBL type spool/spring. Other 20 Design Number, 20 series
A- 10 - 50 bar (145 - 725 psi) features are optional. Refer to Vickers
literature # GB-C-2015B Solenoid Subject to change. Installation
B- 10 - 100 bar (145 - 1450 psi)
Operated Directional Control Valves dimensions unaltered for design
F- 10 - 207 bar (145 - 3000 psi)
catalog. numbers 20 to 29 inclusive.
G- 10 - 275 bar (145 - 4000 psi) -
350 bar (5000 psi) - (CPF2V-12 EN417 – Normally closed,
models only) 12
energize to vent relief
Manual Override Options

13 Solenoid Energization
Identification

16
Circuit Schematics

CPF2S-06/08-*-20

0.6 mm

Gage
0.7
mm
External drain
models only.
–06 size 100 l/min (26 USgpm) max. flow
–08 size 300 l/min (80 USgpm) max. flow

CPF2S-10/12-*-20
CPF2V-12-*-20

1.0 mm

Gage
0.9
mm
External drain
models only.

–10/–12 size 600 l/min (160 USgpm) max. flow

17
Pressure Curves

CPF2S-06
Vented ∆ P to T
Typical Pressure Override Typical Pressure Override
Internal Drain Internal Drain
External Drain External Drain
Flow USgpm Flow USgpm
5.3 10.6 15.9 21.1 26.4 5.3 10.6 15.9 21.1 26.4
250 3626 5 73

200 2900 4 58
Pressure Drop bar

Pressure Drop bar


Pressure Drop psi

Pressure Drop psi


150 2175 3 44

100 1450 2 29

50 725 1 15

0 0
20 40 60 80 100 20 40 60 80 100
Flow l/min Flow l/min

CPF2S-08

Vented ∆ P to T
Typical Pressure Override Typical Pressure Override
Internal Drain Internal Drain
External Drain External Drain

Flow USgpm Flow USgpm


13.2 26.4 39.6 52.8 66 79.3 13.2 26.4 39.6 52.8 66 79.3
250 3626 5 73

200 2900 4 58
Pressure Drop bar

Pressure Drop bar


Pressure Drop psi

Pressure Drop psi


150 2175 3 44

100 1450 2 29

50 725 1 15

0 0
50 100 150 200 250 300 50 100 150 200 250 300
Flow l/min Flow l/min

18
CPF2S-10

Typical Pressure Override Vented ∆ P to T


Internal Drain Internal Drain
External Drain External Drain

Flow USgpm Flow USgpm


26.4 52.8 79.3 105.7 132.1 158.5 26.4 52.8 79.3 105.7 132.1 158.5
400 5800 20 290
Pressure Drop bar

Pressure Drop bar


Pressure Drop psi

Pressure Drop psi


300 4350 15 217

200 2900 10 145

100 1450 5 73

0 100 200 300 400 500 600 0 100 200 300 400 500 600
Flow l/min Flow l/min

CPF2S-12
CPF2V-12

Typical Pressure Override Vented ∆ P to T


Internal Drain Internal Drain
External Drain External Drain

Flow USgpm Flow USgpm


26.4 52.8 79.3 105.7 132.1 158.5 26.4 52.8 79.3 105.7 132.1 158.5
400 5800 20 290
Pressure Drop bar

Pressure Drop bar


Pressure Drop psi

300 4350 15 217 Pressure Drop psi

200 2900 10 145

100 1450 5 73

0 100 200 300 400 500 600 0 100 200 300 400 500 600
Flow l/min Flow l/min

19
Installation Dimensions

CPF2S-06 3/4” Flange -


Single Pressure Relief Valve
With Vent
Pressure adjusting lock screw For key removal
mm (inch) (5/64” hex key req’d. to
139,6 lock/unlock set screw)
(5.50) 197,8
88,8
(3.50) 3,2 (7.79)
39,6 (.12)
(1.56) Ref.

32,5
(1.28)

63,4
(2.50)
117,3
(4.62) 152,8
154,3 (6.01)
(6.07)
Tank port (T port) -
∅ 19,0 (.75) SAE Code 61
4-bolt flange connection thru -

“W” model “K” model


(screw w/locknut (micrometer w/keylock
max. extension) max. extension)

Pressure adjustment “H” model (handknob) max. extension


(clockwise rotation
increases pressure)
142,3
(5.60)

Pressure port (P port) -


∅ 19,0 (.75) SAE Code 61
4-bolt flange
connection thru 13,6
(.54) 126,6
Ref. (4.98)

63,0
(2.48)

62,8
62,2
(2.47)
(2.45)

Gage port or remote control port External drain port


- .5625-18 UNF-2B thd. for 3/8” O.D. tubing (when ordered per model code)
- G 1/4 BSP thd. - .4375-20 UNF-2B thd. for 1/4” O.D. tubing
- G 1/8 BSP thd.

20
CPF2S-08 1” Flange -
Single Pressure Relief Valve
With Vent
mm (inch) For key removal
Pressure adjusting lock screw
144,3 (5/64” hex key req’d. to
(5.68) lock/unlock set screw) 197,8
93,5
(3.68) 3,2 (7.79)
47,9 (.12)
(1.89) Ref.

32,5
(1.28)

63,4
(2.50)
117,3
(4.62) 152,8
154,3 (6.01)
(6.07)
Tank port (T port) -
∅ 25,4 (1.00) SAE Code 61
4-bolt flange connection thru

“W” model “K” model


(screw w/locknut (micrometer w/keylock
max. extension) max. extension)

Pressure adjustment “H” model (handknob) max. extension


(clockwise rotation
increases pressure)
142,3
(5.60)

Pressure port (P port) -


∅ 25,4 (1.00) SAE Code 61
4-bolt flange
connection thru 18,6
(.73) 126,6
Ref. (4.98)

65,0
(2.56)

62,8
62,2
(2.47)
(2.45)

Gage port or remote control port External drain port


- .5625-18 UNF-2B thd. for 3/8” O.D. tubing (when ordered per model code)
- G 1/4 BSP thd. - .4375-20 UNF-2B thd. for 1/4” O.D. tubing
- G 1/8 BSP thd.

21
CPF2S-10 11/4” Flange -
Single Pressure Relief Valve
With Vent
mm (inch)
188,5
(7.42) Pressure adjusting lock screw
186,9 For key removal
(5/64” hex key req’d. to lock/un-
(7.36) lock set screw)
136,1
(5.36) 1,9
67,0
(2.64) (.08)

38,2 144,4
(1.51) (5.69)

75,8 109,0
(2.98) (4.29)
189,4
(7.46)
Tank port (T port) -
∅ 31,8 (1.25) SAE Code 61 167,0
4-bolt flange connection thru (6.57)

“W” model “K” model


(screw w/locknut (micrometer w/keylock
max. extension) max. extension)

Pressure adjustment
(clockwise rotation increases pressure)
“H” model (handknob) max. extension

155,0
(6.10)
Pressure port (P port) -
∅ 31,8 (1.25) SAE Code 61
4-bolt flange
connection thru 30,0
(1.18)
Ref. 118,3
(4.66)
61,0
(2.40)

58,1
(2.29)

Gage port or remote control port External drain port


- .5625-18 UNF-2B thd. for 3/8” O.D. tubing (when ordered per model code)
- G 1/4 BSP thd. - .4375-20 UNF-2B thd. for 1/4” O.D. tubing
- G 1/8 BSP thd.

22
CPF2S-12 – Code 61
CPF2V-12 – Code 62
11/2” Flange -
Single Pressure Relief Valve
With Vent For key removal
mm (inch)
191,8
(7.55) Pressure adjusting lock screw
190,2 (5/64” hex key req’d. to
(7.49) lock/unlock set screw)
139,4
(5.49)
80,0 3,7
(3.15) (.14) 144,4
(5.69)

40,0
(1.57) 109,0
(4.29)
189,4
80,0 (7.46)
(3.15)

Tank port (T port) - 165,1


∅ 38,1 (1.50) SAE Code 61 4-bolt (6.50)
flange (For CPF1V-12, Code 62 4-bolt
flange) connection thru

Code 62 flange “W” model “K” model


(screw w/locknut (micrometer w/keylock
max. extension) max. extension)

Pressure port (P port) -


“H” model (handknob) max. extension
∅ 38,1 (1.50) SAE Code 61 Pressure adjustment
4-bolt flange (For CPF1V-12, (clockwise rotation
Code 62 4-bolt flange) increases pressure) 156,7
connection (6.17)
thru 39,0
(1.54)
Ref.

118,3
92,5 (4.66)
(3.64)

63,1
(2.48)
71,1
“V” series
(2.80)

Code 62 flange
Gage port or remote control port External drain port
- .5625-18 UNF-2B thd. for 3/8” O.D. tubing (when ordered per model code)
- G 1/4 BSP thd. - .4375-20 UNF-2B thd. for 1/4” O.D. tubing
- G 1/8 BSP thd.

23
CPF3/4*-06/08/10/12-**-20
Bi-Pressure & Tri-Pressure Relief Valves With Venting

Flange Sizes
D 06 - 3/4 inch flange
D 08 - 1 inch flange
D 10 - 11/4 inch flange
D 12 - 11/2 inch flange
Benefits
D Excellent repeatability and stable
performance from cartridge
design mainstage parts.
D Reduced installed costs and
space requirements.
D Easier installation and servicing
of components.
D Pilot design minimizes response
time and cracking flow which
allows for high pressure stability
thus increasing system productivity.
D Direct mounting to pump flange
reduces potential leak points for
superior leak resistance.
Ratings CPF3/4S-06 CPF3/4S-08 CPF3/4S-10 CPF3/4S-12
Maximum flow 100 l/min (26 USgpm) 300 l/min (80 USgpm) 600 l/min (160 USgpm) 600 l/min (160 USgpm)
Maximum pressure:
P port 275 bar (4000 psi) 275 bar (4000 psi) 275 bar (4000 psi) 275 bar (4000 psi)*
T port 207 bar (3000 psi) 207 bar (3000 psi) 207 bar (3000 psi) 207 bar (3000 psi)
* The CPF2V-12 (code 62 flange) has a max. P port pressure rating of 350 bar (5000 psi).
06 size –
Pilot Valve Max. T Port Electrical Response @100 l/min (26 USgpm) = DC - 200 ms
Pressure Rating Electrical response is defined as the
AC - 160 ms
08 size –
100 bar (1450 psi) for DG4V-3S valve time from initiation of power to the
@300 l/min (80 USgpm) = DC - 210 ms
210 bar (3045 psi) for DG4V-3 valve AC solenoid, to the initiation of pressure
AC - 175 ms
210 bar (3045 psi) for DG4V-3 valve DC rise, with 1,5 liters (.4 USgpm) of oil
10/12 size -
under compression:
@300 l/min (80 USgpm) = DC - 180 ms
AC - 160 ms
Hydraulic Response
06 Size: Rate of pressure rise with 08 Size: Rate of pressure rise with 10/12 Sizes: Rate of pressure rise with
2,5 liters (.7 USgpm) of oil under 2,5 liters (.7 USgpm) of oil under 2,5 liters (.7 USgpm) of oil under
compression = 3450 bar (50000 psi) compression = 2900 bar (42000 psi) compression = 2600 bar (37500 psi)
/second. Maximum overshoot < 8%. /second. Maximum overshoot < 10%. /second. Maximum overshoot < 10%.

General Description could damage the pump and actuating The CPF3/4S valve has excellent
This Vickers CPF3/4S relief valve components are eliminated. dynamic and steady state operating
features flange mounting for increased This valve features an integrally characteristics including stability, fast
design flexibility and reduced external mounted 3-position solenoid vent valve response and low pressure override.
piping. The valve is designed for direct which requires no additional piping. CPF relief valves are of two-stage
mounting on the SAE flange outlet port Energizing the “a” or “b” solenoid selects design with a fast–acting poppet type
of a pump. Fewer leak points and SAE pressure setting (2) or (1) respectively. main stage for simple, long-lasting and
flange connections lead to installations With neither solenoid energized the effective operation. The many available
with superior leak resistance. relief valve is vented to limit system control options make it possible to
Pressure relief valves are used to limit pressure to the maximum vent pressure. choose the optimum valve model for
or control pressure by directing system The CPF4S tri-pressure relief valve is a each application.
flow to the reservoir when system pressure control unit which can be used
pressure reaches the setting of the to electrically select any one of three
valve. System overload is thereby preset pressures, or two pressures and
prevented and peak pressures which vent with the CPF3S.

24
CPF3/4* Model Series

Model Code

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

1 Valve Function 7 Head 2 Pressure Range 13 Vent Valve


C - Relief A- 10 - 50 bar (145 - 725 psi) 3S - Standard performance
B- 10 - 100 bar (145 - 1450 psi) 3 - High performance
F- 10 - 207 bar (145 - 3000 psi) Uses 0C type spool/spring for CPF3 and
2 Mounting Type G- 10 - 275 bar (145 - 4000 psi) 2C type spool/spring for CPF4; other
350 bar (5000 psi) - (CPF*V-12 features are optional. Refer to Vickers
PF - Pump flange mounting literature # GB-C-2015B Solenoid
models only)
Operated Directional Control Valves
catalog.
3 Unit Type
8 Head 3 Pressure Range
3 - Bi-pressure with max. pressure 14
A- 10 - 50 bar (145 - 725 psi) Manual Override Options
override
4 - Tri-pressure B- 10 - 100 bar (145 - 1450 psi)
F- 10 - 207 bar (145 - 3000 psi) 15 Solenoid Energization
G- 10 - 275 bar (145 - 4000 psi) Identification
4 Flange Type 350 bar (5000 psi) - (CPF*V-12
models only)
S- SAE J518 4-bolt flange standard 16 Electrical Options Flag
Note: Head 3 is the maximum pressure override
series code 61 (available all sizes)
adjustment. The pressure range selection should be
V- SAE J518 4-bolt high pressure 17 Spool Position Monitoring
at least 17 bar (250 psi) higher than those for Heads
series code 62 (size 12 only) Switch
1 and 2.

18 Solenoid Type/Electrical
5 Valve Size 9 Control Type Connections
06 - 3/4 inch
W - Screw adjust with locknut
08 - 1 inch
H - Handknob adjust without key 19 Indicator Lights
10 - 1 1/4 inch
K - Micrometer adjust with keylock
12 - 1 1/2 inch
20 Coil Voltage Identification
10 Thread Type
6 Head 1 Pressure Range 21 Tank Rating Pressure
Remote Control/Vent Connection
A- 10 - 50 bar (145 - 725 psi)
Blank - SAE-6 O-ring boss port 2 - 10 bar (145 psi) for spool position
B- 10 - 100 bar (145 - 1450 psi) indicator models.
(.5625-18 UNF-2B thd.)
F- 10 - 207 bar (145 - 3000 psi) 5 - 100 bar (1450 psi) for standard
B- BSP-G 1/4 (1/4” BSPF)
G- 10 - 275 bar (145 - 4000 psi) performance models, DG4V-3S,
350 bar (5000 psi) - (CPF*V-12 with AC or DC solenoids.
models only) 11 Remote Control 6 - 207 bar (3000 psi) for high
performance models, DG4V-3, with
Blank - No remote control AC solenoids.
RC - Remote Control 7 - 207 bar (3000 psi) for high
performance models, DG4V-3 with
12
DC solenoids.
Pilot Drain
Blank - Internal drain
22 Design Number, 20 Series
1- External drain
Subject to change. Installation
dimensions unaltered for design
numbers 20 to 29 inclusive.

25
Circuit Schematics

CPF3S-06/08-*-20 CPF4S-06/08-*-20

Head 2 Head 1 Head 2 Head 1


P P

Head 3 Head 3

External drain External drain


0.6 mm models only. 0.6 mm models only.

Gage Gage
0.7 T 0.7 T
mm mm

–06 size 100 l/min (26 USgpm) max. flow –06 size 100 l/min (26 USgpm) max. flow
–08 size 300 l/min (80 USgpm) max. flow –08 size 300 l/min (80 USgpm) max. flow

CPF3S-10/12-*-20 CPF4S-10/12-*-20
CPF3V-12-*-20 CPF4V-12-*-20

Head 2 Head 1 Head 2 Head 1


P P

Head 3 Head 3

External drain External drain


1.0 mm models only. 1.0 mm models only.

Gage Gage
0.9 T 0.9 T
mm mm

–10/–12 size 600 l/min (160 USgpm) max. flow –10/–12 size 600 l/min (160 USgpm) max. flow

26
Pressure Curves

CPF3/4S-06
Vented ∆ P to T
Typical Pressure Override Typical Pressure Override
Internal Drain Internal Drain
External Drain External Drain
Flow USgpm Flow USgpm
5.3 10.6 15.9 21.1 26.4 5.3 10.6 15.9 21.1 26.4
250 3626 5 73

200 2900 4 58
Pressure Drop bar

Pressure Drop bar


Pressure Drop psi

Pressure Drop psi


150 2175 3 44

100 1450 2 29

50 725 1 15

0 0
20 40 60 80 100 20 40 60 80 100
Flow l/min Flow l/min

CPF3/4S-08

Vented ∆ P to T
Typical Pressure Override Typical Pressure Override
Internal Drain Internal Drain
External Drain External Drain

Flow USgpm Flow USgpm


13.2 26.4 39.6 52.8 66 79.3 13.2 26.4 39.6 52.8 66 79.3
250 3626 5 73

200 2900 4 58
Pressure Drop bar

Pressure Drop bar


Pressure Drop psi

Pressure Drop psi


150 2175 3 44

100 1450 2 29

50 725 1 15

0 0
50 100 150 200 250 300 50 100 150 200 250 300
Flow l/min Flow l/min

27
CPF3/4S-10

Typical Pressure Override Vented ∆ P to T


Internal Drain Internal Drain
External Drain External Drain

Flow USgpm Flow USgpm


26.4 52.8 79.3 105.7 132.1 158.5 26.4 52.8 79.3 105.7 132.1 158.5
400 5800 20 290
Pressure Drop bar

Pressure Drop bar


Pressure Drop psi

Pressure Drop psi


300 4350 15 217

200 2900 10 145

100 1450 5 73

0 100 200 300 400 500 600 0 100 200 300 400 500 600
Flow l/min Flow l/min

CPF3/4S-12
CPF3/4V-12

Typical Pressure Override Vented ∆ P to T


Internal Drain Internal Drain
External Drain External Drain

Flow USgpm Flow USgpm


26.4 52.8 79.3 105.7 132.1 158.5 26.4 52.8 79.3 105.7 132.1 158.5
400 5800 20 290
Pressure Drop bar

Pressure Drop bar


Pressure Drop psi

300 4350 15 217 Pressure Drop psi

200 2900 10 145

100 1450 5 73

0 100 200 300 400 500 600 0 100 200 300 400 500 600
Flow l/min Flow l/min

28
Installation Dimensions

CPF3/4S-06 3/4” Flange -


Bi-Pressure With Safety &
Tri-Pressure Relief Valve
mm (inch) Pressure adjusting lock For key removal
139,6 screw (5/64” hex key req’d.
(5.50) to lock/unlock set screw)
88,8
(3.50) 197,8
39,6 3,2
(7.79)
(1.56) (.12)

32,5
(1.28)
63,4
(2.50)

198,7 117,3
(4.62) 152,8
(7.82) (6.01)
Tank port (T port) -
∅ 19,0 (.75) SAE Code 61
4-bolt flange connection thru -

“W” model “K” model


(screw w/locknut (micrometer w/keylock
max. extension) max. extension)

Pressure adjustment “H” model (handknob) max. extension


(clockwise rotation increases pressure) 186,7
(7.35)
Head #3
Pressure port (P port) - Head #1
∅ 19,0 (.75) SAE Code 61 4-bolt flange
connection
13,6
(.54)
Ref.
126,6
sol. A

63,0 (4.98)
(2.48)

51,5
(2.03) 133,0
(5.23)

External drain port


sol. B

(see model code)


Gage port or remote control - .4375-20 UNF-2B thd.
port for 1/4” O.D. tubing
- .5625-18 UNF-2B thd. for 3/8” O.D. - G 1/8 BSP thd.
tubing
- G 1/4 BSP thd.
Head #2

29
CPF3/4S-08 1” Flange -
Bi-Pressure With Safety &
Tri-Pressure Relief Valve
mm (inch) For key removal
Pressure adjusting lock screw
144,3 (5/64” hex key req’d. to
(5.68) lock/unlock set screw) 197,8
93,5 (7.79)
(3.68) 3,2
47,9
(1.89) (.12)

32,5
(1.28)
63,4
(2.50) 117,3
(4.62) 152,8
198,7 (6.01)
(7.82)
Tank port
(T port) - ∅ 25,4 (1.00) SAE Code
61 4-bolt flange connection thru -

“W” model “K” model


(screw w/locknut (micrometer w/keylock
max. extension) max. extension)

Pressure adjustment “H” model (handknob) max. extension


(clockwise rotation increases pressure) 186,7
(7.35)
Head #3
Pressure port (P port) - ∅ 25,4 Head #1
(1.00) SAE Code 61 4-bolt flange
connection
18,6
(.73)
Ref.
126,6
sol. A

65,0 (4.98)
(2.56)

51,5
(2.03) 133,0
(5.23)

External drain port


sol. B

(see model code)


Gage port or remote control – .4375-20 UNF-2B
port thd. for 1/4” O.D. tubing
- .5625-18 UNF-2B thd. for - G 1/8 BSP thd.
3/ ” O.D. tubing
8
- G 1/4 BSP thd.
Head #2

30
CPF3/4S-10 11/4” Flange -
Bi-Pressure With Safety &
Tri-Pressure Relief Valve
mm (inch) For key removal
188,5
(7.36) Pressure adjusting lock screw
186,9 (5/64” hex key req’d. to
(7.36) lock/unlock set screw)
136,1
(5.36) 1,9
67,0
(.08)
(2.64)
144,4
(5.69)
38,2
(1.51)
109,0
(4.29)
75,8 189,4
(2.98) (7.46)

Tank port
(T port) - ∅ 31,8 (1.25) SAE
Code 61 4-bolt flange
connection thru

211,4 “W” model “K” model


(8.32) (screw w/locknut (micrometer w/keylock
max. extension) max. extension)

“H” model (handknob) max. extension


Pressure adjustment (clockwise rotation Head #1 Head #3
increases pressure) 199,4
(7.85)
Pressure port (P port) -
∅ 31,8 (1.25) SAE Code 61
4-bolt flange connection
thru 30,0
(1.18)
sol. A

Ref. 118,3
(4.66)
61,0
(2.40)

58,1
(2.29)
116,7
sol. B

(4.60)
Gage port or remote
control port
- .5625-18 UNF-2B thd. for 3/8” tubing
- G 1/4 BSP thd.
External drain port
Head #2 (see model code)
-.4375-20 UNF-2B thd. for
1/ ” O.D. tubing
4
- G 1/8 BSP thd.

31
CPF3/4S-12 – Code 61
CPF3/4V-12 – Code 62
11/2” Flange -
Bi-Pressure With Safety &
Tri-Pressure Relief Valve
For key removal
mm (inch)
191,8
(7.55) Pressure adjusting lock screw
190,2 (5/64” hex key req’d. to
(7.49) lock/unlock set screw)
139,4
“V” 40,0 (5.49)
series (1.57) 80,0 3,7 3,3 “V” series
(3.15) 144,4
(.14)(.13)
(5.69)
39,6
(1.56) 109,0
(4.29)
189,4
79,6 (7.46)
(3.13)

80,0“V” series
(3.15) 213,2
(8.39)
Tank port
(T port) - ∅ 38,1 (1.50) SAE Code
61 4-bolt flange (For CPF1V-12,
Code 62 4-bolt flange) connection
thru - “W” model “K” model
Code 62 flange (screw w/locknut (micrometer w/keylock
max. extension) max. extension)
Pressure adjustment (clockwise
rotation increases pressure)
“H” model (handknob) max. extension
Pressure port (P port) -
∅ 38,1 (1.50) SAE Code 61 Head #1 Head #3
4-bolt flange (For CPF1V-12,
Code 62 4-bolt flange) 201,2
connection thru (7.92)
39,0
(1.54)
Ref.
sol. A

118,3
92,5 (4.66)
(3.64)

63,1
(2.48)
71,1 “V” series
(2.80)
sol. B

117,5
(4.63)

Code 62 flange
Gage port or remote control
port Head #2 External drain port
- .5625-18 UNF-2B thd. for (see model code)
3/ ” O.D. tubing -.4375-20 UNF-2B thd. for
8
1/ ” O.D. tubing
- G 1/4 BSP thd. 4
-G 1/8 BSP thd.

32
UPF1*-(**)-06/08/10/12-**-20
Unloading Valves - Without Vent

Flange Sizes
D 06 - 3/4 inch flange
D 08 - 1 inch flange
D 10 - 11/4 inch flange
D 12 - 11/2 inch flange
Benefits
D Excellent repeatability and stable
performance from cartridge
design mainstage parts.

D Reduced installed costs and


space requirements.

D Easier installation and servicing


of components.

D Pilot design minimizes response


time and cracking flow which
allows for high pressure stability
thus increasing system productivity.

D Direct mounting to pump flange


reduces potential leak points for
superior leak resistance.

D MultiĆfluid capability without the need


to change seals.

Ratings UPF1S-06 UPF1S-08 UPF1S-10 UPF1S-12*


Maximum flow: 100 l/min (26 USgpm) 300 l/min (80 USgpm) 600 l/min (160 USgpm) 600 l/min (160 USgpm)
External drain 300 l/min (80 USgpm) 300 l/min (80 USgpm)
Internal drain 151 l/min (40 USgpm) 151 l/min (40 USgpm)
Maximum pressure:
P port 275 bar (4000 psi) 275 bar (4000 psi) 275 bar (4000 psi) 275 bar (4000 psi)*
T port 207 bar (3000 psi) 207 bar (3000 psi) 207 bar (3000 psi) 207 bar (3000 psi)
* The UPF1V-12 (code 62 flange) has a max. P port pressure rating of 350 bar (5000 psi).

General Description desired accumulator pressure is The UPF1S valve has excellent dynamic
reached. These valves may also be and steady state operating
This Vickers UPF1S unloading valve
used to unload the low pressure side of characteristics including stability, fast
features flange mounting for increased
double pumps. The unloading valves response and low pressure override.
design flexibility and reduced external
also function as pressure relief valves UPF valves are of two–stage design
piping. The valve is designed for direct
when the remote pressure is lower than with a fast–acting poppet type
mounting on the SAE flange outlet port
the plunger pressure setting. main stage for simple, long–lasting and
of a pump. Fewer leak points and SAE
effective operation. The many available
flange connections lead to installations
In construction, an unloading valve control options make it possible to
with superior leak resistance.
contains a compound relief valve with a choose the optimum valve model for
poppet-type main stage, an integral each application.
Unloading valves are used in
(when ordered per model code) check
accumulator charging circuits where a
valve to prevent reverse flow from the
pressure regulator is required to
accumulator, and a pressure operated
automatically unload the pump by
plunger which vents the relief valve at
diverting the pump delivery to the
the selected pressure.
reservoir, at low pressure, when the

33
UPF1* Model Series

Model Code

1 2 3 4 5 6 7 8 9 10 11 12

1 Valve Function 6 Valve Size 9 Thread Type


3/ (remote control/vent connection)
U - Unloading valve 06 - 4inch
08 - 1 inch Blank - SAE-6 O-ring boss port
10 - 1 1/4 inch (.5625-18 UNF-2B thd.)
2 Mounting Type 12 - 1 1/2 inch B- BSP-G 1/4 (1/4” BSPF)
PF - Pump flange mounting
7 Pressure Adjustment Range 10 Accumulator Sense Port
3 Unit type A- 9 - 70 bar (130 - 1000 psi) Blank - Internal sense port
1 - Single pressure without vent B- 9 - 125 bar (130 - 1800 psi) P- External sense port (not
F- 9 - 245 bar (130 - 3600 psi) available on models w/integral
G- 9 - 275 bar (130 - 4000 psi) check)
4 Flange Type 350 bar (5000 psi) - (UPF1V-12
models only)
S - SAE J518 4-bolt flange standard 11 Pilot Drain
series code 61 (available in all sizes)
V - SAE J518 4-bolt high pressure Blank - Internal drain
8 Control Type
series code 62 (size 12 only) 1- External drain
W - Screw adjust with locknut
K - Micrometer adjust with keylock
12 Design Number, 20 series
5 Integral Check Valve* M - Micrometer adjust w/o keylock
(0,3 bar (5 psi) cracking Subject to change. Installation
pressure only) dimensions unaltered for design
Blank - Without check valve numbers 20 to 29 inclusive.
C- With right angle check - Not
available with UPF1V-12
CL - With In-line check

* The integral check valve is not the


same as the DCPFS right angle check valve.

34
Circuit Schematics

UPF1S-C*-06/08-*-20 with check valve UPF1S-06/08-(P)-*-20 without check valve

0.7
External drain
mm
0.6
mm

With external 0.7


drain models only. mm External drain
T 0.6
Accumulator mm
pressure Inlet
With external
Gage port
drain models only.
T
External pilot
pressure port Inlet

Outlet Outlet
–06 size 100 l/min (26 USgpm) max. flow
–08 size 300 l/min (80 USgpm) external drain
150 l/min (40 USgpm) internal drain max. flow

UPF1S-C*-10/12-*-20 with check valve UPF1S-10/12-(P)-*-20 without check valve

0.9
mm External drain
1.0
mm

With external 0.9


drain models only. mm External drain
T 1.0
Accumulator mm
pressure Inlet
With external
Gage port
drain models only.
T
External pilot
pressure port Inlet

Outlet Outlet
–10/-12 sizes 600 l/min (160 USgpm) max. flow

35
Pressure Curves

UPF1S-06 UPF1S-08
Unload vs Recharge ∆ P Pressure @100 l/min Unload vs Recharge ∆ P Pressure with integral check
(26 USgpm) with integral check valve as supplied. valve as supplied.
Internal Drain Internal Drain @150 l/min (40 USgpm)
External Drain External Drain @300 l/min (80 USgpm)
Unload Pressure - psi Unload Pressure - psi
500 1000 1500 2000 2500 3000 3500 4000 500 1000 1500 2000 2500 3000 3500 4000
34,5 500 34,5 500
-bar

-bar
-psi

-psi
27,5 400 27,5 400
Recharge Pressure ∆ P

Recharge Pressure ∆ P
Recharge Pressure ∆ P

Recharge Pressure ∆ P
20,6 300 20,6 300

13,8 200 13,8 200

6,8 100 6,8 100

0 34,5 70 103 138 172 207 241 276 0 34,5 70 103 138 172 207 241 276
Unload Pressure - bar Unload Pressure - bar
Vented ∆ P to T Vented ∆ P P to T
Internal Drain Internal Drain
External Drain External Drain Flow USgpm
Flow - USgpm
13.2 26.4 39.6 52.8 66 79.3
5.3 10.6 15.9 21.1 26.4 5 73
5 72.5

4 58
4 58
Pressure Drop - bar
Pressure Drop - bar

Pressure Drop - psi

Pressure Drop - psi


3 43.5 3 44

2 29 2 29

1 14.5 1 15

0 20 40 60 80 100 0 50 100 150 200 250 300


Flow - l/min Flow l/min
∆ P P to P ∆ P P to P
With 0,34 bar (5 psi) Check Valve With 0,34 bar (5 psi) Check Valve
Flow - USgpm Flow - USgpm
5.3 10.6 15.9 21.1 26.4 13.2 26.4 39.6 52.8 66 79.3
5 72.5
10 145

4 58
Pressure Drop - bar

Pressure Drop - bar

8 116
Pressure Drop - psi

Pressure Drop - psi

“C” right angle “C” right angle


check check
3 43.5 6 87
“CL” in-line
check
2 29 4 58
“CL” in-line
check 2 29
1 14.5

0 50 100 150 200 250 300


0 20 40 60 80 100
Flow - l/min Flow - l/min

36
Pressure Curves

UPF1S-10 UPF1S(V)-12
Unload vs Recharge ∆ P Pressure with integral check Unload vs Recharge ∆ P Pressure with integral check
valve as supplied. valve as supplied.
Internal Drain @600 l/min (160 USgpm) Internal Drain @600 l/min (160 USgpm)
External Drain @600 l/min (160 USgpm) External Drain @600 l/min (160 USgpm)
Unload Pressure - psi Unload Pressure - psi
500 1000 1500 2000 2500 3000 3500 4000 500 1000 1500 2000 2500 3000 3500 4000
41,4 600 41,4 600
-bar

-bar
-psi

-psi
34,5 500 34,5 500
Recharge Pressure ∆ P

Recharge Pressure ∆ P

Recharge Pressure ∆ P

Recharge Pressure ∆ P
27,5 400 27,5 400

20,6 300 20,6 300

13,8 200 13,8 200

6,8 100 6,8 100

0 34,5 70 103 138 172 207 241 276 0 34,5 70 103 138 172 207 241 276
Unload Pressure - bar Unload Pressure - bar
Vented ∆ P P to T Vented ∆ P P to T
Internal Drain @600 l/min (160 USgpm) Internal Drain @600 l/min (160 USgpm)
External Drain @600 l/min (160 USgpm) External Drain @600 l/min (160 USgpm)
Flow - USgpm Flow - USgpm
26.4 52.8 79.3 105.6 132 158.4 26.4 52.8 79.3 105.6 132 158.4
20 290 20 290
Pressure Drop - bar

Pressure Drop - bar


Pressure Drop - psi

Pressure Drop - psi


15 218 15 218

10 145 10 145

5 72.5 5 72.5

0 100 200 300 400 500 600 0 100 200 300 400 500 600
Flow - l/min Flow - l/min
∆ P P to P ∆ P P to P
With 0,34 bar (5 psi) Check Valve With 0,34 bar (5 psi) Check Valve
Flow - USgpm Flow - USgpm
26.4 52.8 79.3 105.6 132 158.4 26.4 52.8 79.3 105.6 132 158.4
20 290 20 290
Pressure Drop - bar

Pressure Drop - bar


Pressure Drop - psi

Pressure Drop - psi

15 218 15 218

“CL” in-line check


10 145 10 145
“C” right angle check “C” right angle check
“CL” in-line check
5 72.5 5 72.5

0 100 200 300 400 500 600 0 100 200 300 400 500 600
Flow - l/min Flow - l/min

37
Installation Dimensions

UPF1S-06 3/4” Flange -


Unloading Valve without Vent or Check
mm (inch)
For key removal

140,3
(5.53) 171,7
P port (inlet)
88,8 (6.76)
T port ∅ 19,0 (.75) SAE (3.50)
Code 61 4-bolt flange 39,6
connection (1.56) 3,2
(.12)
155,7
(6.13)
32,5
(1.28) 128,7
(5.07)
63,4
(2.50)

P port (outlet) “M” model (with micrometer


adjust max. extension)
“K” model (key lock with
micrometer adjust max. extension)

For cap removal

P port ∅ 19,0 (.75) SAE Code


61 4-bolt flange connection 152,2
13,6 (5.99)
(.54)
Ref.

108,7
63,0 (4.28)
(2.48)

“W” model
(screw w/locknut
max. extension)

Accumulator pressure gage port or external External drain port


pilot port (models w/o check valve) - .5625-18 UNF-2B thd. for 3/8” O.D. tubing
- .5625-18 UNF-2B thd. for 3/8” O.D. tubing - G 1/4 BSP thd.
- G 1/4 BSP thd.

38
Installation Dimensions

UPF1S-C*-06 3/4” Flange -


Unloading Valve with Check without Vent
mm (inch)

“C” Models “CL” Models


Right Angle Check In-line Check
140,3
(5.53) 140,3
P port (inlet) 88,8 P port (inlet)
(5.53)
(3.50) T port ∅ 19,0 (.75) SAE 88,8
T port ∅ 19,0 (.75) SAE Code 61 4-bolt flange (3.50)
39,6 39,6
Code 61 4-bolt flange connection thru 3,2
(1.56) 3,2 (1.56)
connection thru (.12)
(.12)
32,5 32,5
65,0 (1.28) (1.28)
(2.58) 63,4
63,4
(2.50)
(2.50) 123,4
(4.86)
166,5 114,2
(6.55) (4.50)
90,4
(3.58)

Gage port
.5625-18 UNF-2B thd. for 3/8” tubing
P port (outlet)
G 1/4 BSP thd.
For key removal
For cap removal
P port ∅ 19,0 (.75) SAE Code 61
4-bolt flange connection
171,7
212,8 (6.76)
98,4 (8.38)
(3.88) 152,2 155,7
69,8 13,6 (5.99)
(.54) (6.13)
(2.75)
Ref.
108,7 128,7
(4.28) (5.07)

82,6
(3.25)

“M” model (with


micrometer adjust
max. extension)
41,3
(1.62) 135,4 “W” model
(screw w/locknut max. “K” model (key lock with
(5.33) micrometer adjust max.
extension)
extension)
External drain port
Accumulator pressure age port - .5625-18 UNF-2B thd.
or external pilot port (models w/o check valve) for 3/8” O.D. tubing
- .5625-18 UNF-2B thd. for 3/8” O.D. tubing - G 1/4 BSP thd.
- G 1/4 BSP thd.

39
UPF1S-08 1” Flange -
Unloading Valve without Vent or Check
mm (inch)
For key removal

145,0
(5.71) 171,7
P port (inlet)
93,5 (6.76)
T port ∅ 25,4 (1.00) SAE (3.50)
Code 61 4-bolt flange 47,9
connection (1.89) 3,2
(.12)
155,7
(6.13)
32,5
(1.28) 128,7
(5.07)
63,4
(2.50)

P port (outlet) “M” model (with micrometer


adjust max. extension)
“K” model (key lock with
micrometer adjust max. extension)

For cap removal

P port ∅ 25,4 (1.00) SAE Code


61 4-bolt flange connection 152,2
18,6 (5.99)
(.73)
Ref.

108,7
63,0 (4.28)
(2.48)

“W” model
(screw w/locknut
max. extension)

Accumulator pressure gage port or external


pilot port (models w/o check valve) External drain port
- .5625-18 UNF-2B thd. for 3/8” O.D. tubing - .5625-18 UNF-2B thd. for 3/8” O.D. tubing
- G 1/4 BSP thd. - G 1/4 BSP thd.

40
UPF1S-C*-08 1” Flange -
Unloading Valve with Check without Vent
mm (inch)

“C” Models “CL” Models


Right Angle Check In-line Check

145,0
145,0 P port (inlet) (5.71)
P port (inlet) (5.71) 93,5
T port ∅ 25,4 (1.00) 93,5 T port ∅ 25,4 (1.00) SAE
(3.68) (3.68)
SAE Code 61 4-bolt Code 61 4-bolt flange
flange connection 47,9 3,2 connection thru 47,9 3,2
(1.89) (.12) (1.89) (.12)

32,5 32,5
65,0 (1.28)
(1.28)
(2.58) 63,4 63,4
(2.50) (2.50)
123,4
(4.86)
166,5 123,4
(6.55) (4.86)
90,4
(3.58)

Gage port
.5625-18 UNF-2B thd. for 3/8” tubing
P port (outlet) G 1/4 BSP thd.

For key removal


For cap removal
P port ∅ 25,4 (1.00) SAE Code
61 4-bolt flange connection 171,7
214,1 (6.76)
(8.43)
98,4
152,2
(3.88) 18,6 155,7
69,8 (5.99)
(2.75) (.73) (6.13)
Ref.
108,7 128,7
(4.28) (5.07)

82,6
(3.25)

“M” model (with


micrometer adjust
41,3 max. extension)
(1.62) 135,4 “W” model “K” model (key lock with
(5.33) (screw w/locknut micrometer adjust max.
max. extension) extension)
Accumulator pressure gage port
or external pilot port (models w/o check valve) External drain port
- .5625-18 UNF-2B thd. for 3/8” O.D. tubing - .5625-18 UNF-2B thd. for 3/8” O.D. tubing
- G 1/4 BSP thd. - G 1/4 BSP thd.

41
UPF1S-10 11/4” Flange -
Unloading Valve
Without Vent or Check
mm (inch)

For key removal


P port (inlet) 196,9
(7.36)
T port ∅ 31,8 136,1
(1.25) SAE Code (5.36)
61 4-bolt flange 67,0 171,7
(2.64) 1,9
connection (6.76)
(.08) 128,7
(5.07)

38,3
(1.51)

75,8
155,7
(2.98)
(6.13)

P port (outlet) “M” model (with micrometer


adjust max. extension)
“K” model (key lock with micrometer
adjust max. extension)

For cap removal


P port ∅ 31,8 (1.25) SAE
Code 61 4-bolt flange
connection thru 152,2
(5.99)

30,0
(1.18)

108,7
(4.28)

58,1 “W” model


(2.29) (screw
w/locknut max.
extension)

Accumulator pressure gage port or external External drain port


pilot port (models w/o check valve) - .5625-18 UNF-2B thd. for 3/8” O.D. tubing
- .5625-18 UNF-2B thd. for 3/8” O.D. tubing - G 1/4 BSP thd.
- G 1/4 BSP thd.

42
UPF1S-C*-10 11/4” Flange -
Unloading Valve with Check without Vent
mm (inch)

“C” Models “CL” Models


Right Angle Check In-line Check
P port (inlet)
P port (inlet)
196,9
196,9 T port ∅ 31,8
T port ∅ 31,8 136,1 (7.36) (1.25) SAE Code 136,1
(7.36)
(1.25) SAE Code (5.36) 61 4-bolt flange 67,0 (5.36)
67,0 1,9
61 4-bolt flange 1,9 connection (2.64)
(2.64) (.08)
connection (.08)

76,9 75,8
(3.03) 75,8 (2.98)
38,3 152,0 38,3
(2.98) (1.51)
(5.98) (1.51)

221,7 145,8
(8.73) (5.74)

132,5
(5.22)

Gage port
.5625-18 UNF-2B thd. for 3/8” tubing
G 1/4 BSP thd.
P port (outlet)

For key removal


P port ∅ 31,8 (1.25) SAE Code 61
4-bolt flange connection For cap removal
261,8
(10.31) 152,2 171,7
111,9 (5.99) 128,7 (6.76)
(4.41) 30,0 (5.07)
77,8
(3.06) (1.18)
Ref.
108,7
48,5 (4.28) 155,7
97,0 (1.91) (6.13)
(3.82)

“M” model (with


152,8 “W” model micrometer adjust
58,1 (6.02) (screw w/locknut max. extension)
(2.29) max. extension)
Accumulator pressure gage port External drain port “K” model (key lock with
or external pilot port (models w/o check valve) - .5625-18 UNF-2B thd. for 3/8” O.D. tubing micrometer adjust max.
- .5625-18 UNF-2B thd. for 3/8” O.D. tubing - G 1/4 BSP thd. extension)
- G 1/4 BSP thd.

43
UPF1S-12 – Code 61
UPF1V-12 – Code 62
11/2” Flange -
Unloading Valve without Vent or Check
mm (inch)

190,2
P port (inlet)
139,4 (7.49)

80,0 (5.49) For key removal


“V” series 40,0 (3.15) 3,3
(1.57) (.13)
3,7 “V” series
(.14)
39,6 171,7
79,6 (1.56) 128,7 (6.76)
(3.13) (5.07)
80,0 “V” series
(3.15)

Tank port (T port) 155,7


∅ 38,1 (1.50) SAE Code 61 Code 62 flange (6.13)
4-bolt flange
(For UPF1V-12, Code 62 4-bolt
flange) connection thru P port (outlet)

“M” model (with micrometer


adjust max. extension)
“K” model (key lock with
micrometer adjust max. extension)

For cap removal


Pressure port (P port) -
∅ 38,1 (1.50) SAE Code 61
4-bolt flange 152,2
39,0
(For UPF1V-12, Code 62 4-bolt (5.99)
(1.54)
flange) connection thru
Ref.

108,7
(4.28)

63,1 “W” model


(2.49) (screw w/locknut
max. extension)

Code 62 flange
“V” series 71,1 Accumulator pressure gage port or external External drain port
(2.80)
pilot port (models w/o check valve) - .5625-18 UNF-2B thd. for 3/8” O.D. tubing
- .5625-18 UNF-2B thd. for 3/8” O.D. tubing - G 1/4 BSP thd.
- G 1/4 BSP thd.

44
UPF1S-C*-12 Code 61
UPF1V-CL-12 Code 62 “CL” Model Code 61
In-line Check
11/2” Flange - P port (inlet)
190,2
T port
Unloading Valve without Vent with Check ∅ 38,1 (1.50) SAE 139,4 (7.49)
mm (inch) Code 61 4-bolt flange 80,0 (5.49)
3,3
connection (3.15)
(.13)

“C” Model Code 61


Right Angle Check 79,6
P port (inlet) (3.13) 39,6
190,2 (1.56)
Tank port (T port) - 139,4 (7.49)
155,8
∅ 38,1 (1.50) SAE Code 80,0 (5.49) 3,3 (6.13)
61 4-bolt flange thru (3.15) (.13)

80,8
(3.18)
79,6 155,8 “CL” Model Code 62
(3.13) 39,6 (6.13) In-line Check
(1.56) P port (inlet) 196,9
225,6 T port (7.75) 190,2
(8.88) ∅ 38,1 (1.50) SAE (7.49)
139,4
Code 62 4-bolt flange
132,5 connection 41,0 (5.49) 3,7
(5.22) (1.61) (.14)

80,0
(3.15)
40,0
P port (outlet) (1.57)

156,2
(6.15)

Pressure port (P port) -


∅ 38,1 (1.50) SAE Code 61 For key removal
4-bolt flange connection
For cap removal
132,5
(5.22) 39,0 152,2
78,5 (1.54) 171,7
(3.09) (5.99) 128,7 (6.76)
Ref.
(5.07)

108,7 155,7
48,5 (4.29) (6.13)
97,0 (1.91)
(3.82)

“M” model (with


micrometer adjust
max. extension)
152,8
63,1 (6.02) “W” model “K” model (key lock with
(2.49) (screw w/locknut micrometer adjust max.
max. extension) extension)
Accumulator pressure gage port External drain port
or external pilot port (models w/o check valve) - .5625-18 UNF-2B thd. for 3/8” O.D. tubing
- .5625-18 UNF-2B thd. for 3/8” O.D. tubing - G 1/4 BSP thd.
- G 1/4 BSP thd.

45
UPF2*- (**) - 06/08/10/12-**-20
Unloading Valves - With Vent

Flange Sizes
D 06 - 3/4 inch flange
D 08 - 1 inch flange
D 10 - 11/4 inch flange
D 12 - 11/2 inch flange
Benefits
D Excellent repeatability and stable
performance from cartridge
design mainstage parts.
D Reduced installed costs and
space requirements.
D Easier installation and servicing
of components.
D Pilot design minimizes response
time and cracking flow which
allows for high pressure stability
thus increasing system productivity.
D Direct mounting to pump flange
reduces potential leak points for
superior leak resistance.
Ratings UPF2S-06 UPF2S-08 UPF2S-10 UPF2S-12
Maximum flow 100 l/min (26 USgpm) 300 l/min (80 USgpm) 600 l/min (160 USgpm) 600 l/min (160 USgpm)
Maximum pressure:
P port 275 bar (4000 psi) 275 bar (4000 psi) 275 bar (4000 psi) 275 bar (4000 psi)*
T port 207 bar (3000 psi) 207 bar (3000 psi) 207 bar (3000 psi) 207 bar (3000 psi)
* The CPF2V-12 (code 62 flange) has a max. P port pressure rating of 350 bar (5000 psi).
Pilot Valve Max. T Port Electrical Response 06 size –
Pressure Rating Electrical response is defined as the
@100 l/min (26 USgpm) = DC - 200 ms
AC - 160 ms
100 bar (1450 psi) for DG4V-3S valve time from initiation of power to the 08 size –
207 bar (3000 psi) for DG4V-3 valve AC solenoid, to the initiation of pressure @300 l/min (80 USgpm) = DC - 210 ms
207 bar (3000 psi) for DG4V-3 valve DC rise, with 1,5 liters (.4 USgpm) of oil AC - 175 ms
under compression: 10/12 size -
@300 l/min (80 USgpm) = DC - 180 ms
AC - 160 ms
Hydraulic Response
06 Size: Rate of pressure rise with 08 Size: Rate of pressure rise with 10/12 Sizes: Rate of pressure rise with
2,5 liters (.7 USgpm) of oil under 2,5 liters (.7 USgpm) of oil under 2,5 liters (.7 USgpm) of oil under
compression = 3450 bar (50000 psi) compression = 2900 bar (42000 psi) compression = 2600 bar (37500 psi)
/second. Maximum overshoot < 8%. /second. Maximum overshoot < 10%. /second. Maximum overshoot < 10%.

General Description desired accumulator pressure is control options make it possible to


This Vickers UPF2S relief valve features reached. These valves may also be choose the optimum valve model for
flange mounting for increased design used to unload the low pressure side of each application.
flexibility and reduced external piping. double pumps. The unloading valves In construction, an unloading valve
The valve is designed for direct also function as pressure relief valves contains a compound relief valve with a
mounting on the SAE flange outlet port when the remote pressure is lower than poppet-type main stage, a check valve
of a pump. Fewer leak points and SAE the plunger pressure setting. to prevent reverse flow from the
flange connections lead to installations The UPF2S valve has excellent dynamic accumulator, and a pressure operated
with superior leak resistance. and steady state operating plunger, which vents the relief valve at
Unloading valves are used in characteristics including stability, fast the selected pressure.
accumulator charging circuits where a response and low pressure override.
pressure regulator is required to UPF valves are of two-stage design with
automatically unload the pump by a fast-acting poppet type
diverting the pump delivery to the main stage for simple, long-lasting and
reservoir, at low pressure, when the effective operation. The many available

46
UPF2* Model Series

Model Code

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

1 Valve Function 7 Pressure Adjustment Range 13 Manual Override Options


U - Unloading valve A- 9 - 70 bar (130 - 1000 psi)
B- 9 - 125 bar (130 - 1800 psi) 14 Solenoid Energization
F- 9 - 245 bar (130 - 3600 psi) Identification
2 Mounting Type G- 9 - 275 bar (130 - 4000 psi)
PF - Pump flange mounting 350 bar (5000 psi) - (UPF2V-12 15 Electrical Options Flag
models only)
16 Spool Position Monitoring
3 Unit Type
8 Control Type Switch
2 - Single pressure with vent
W - Screw adjust with locknut 17 Solenoid Type/Electrical
K - Micrometer adjust with keylock
Connections
4 Flange Type M - Micrometer adjust w/o keylock
S - SAE J518 4-bolt flange standard 18 Indicator Lights
series code 61 (available all sizes) 9 Thread Type
V - SAE J518 4-bolt high pressure (remote control/vent connection)
series code 62 (size 12 only)
19 Coil Voltage Identification
Blank - SAE-6 O-ring boss port
(.5625-18 UNF-2B thd.) 20 Tank Rating Pressure
5 Integral Check Valve* B- BSP-G 1/4 (1/4” BSPF)
(0,3 bar (5 psi) cracking 2 - 10 bar (145 psi) for spool position
pressure only) indicator models.
10 Accumulator Sense Port 5 - 100 bar (1450 psi) for standard
Blank - Without right angle check performance models, DG4V-3S,
C- With right angle check - Not Blank - Internal sense port with AC or DC solenoids.
available with UPF2V-12 P- External sense port 6 - 207 bar (3000 psi) for high
CL - In-line check (not available w/check models) performance models, DG4V-3, with
11 AC solenoids.
Pilot Drain 7 - 207 bar (3000 psi) for high
6 Valve Size performance models, DG4V-3 with
06 - 3/ inch Blank - Internal drain DC solenoids.
4
08 - 1 inch 1- External drain
10 - 1 1/4 inch
12 21 Design Number, 20 Series
12 - 1 1/2 inch
Vent Valve
Subject to change. Installation
3S - Standard performance dimensions unaltered for design
3 - High performance numbers 20 to 29 inclusive.
Uses 22A type spool/spring; other
features are optional. Refer to Vickers
literature # GB-C-2015B Solenoid
Operated Directional Control Valves
catalog.

* The integral check valve is not the same


as the DCPFS right angle check valve.

47
Circuit Schematics

UPF2S-C*-06/08-*-20 with check valve and vent UPF2S-06/08-(P)-*-20 with vent and
without check valve

0.7
mm External drain
0.6
mm 0.7
mm External drain
With external 0.6
drain models only. mm
Accumulator With external
pressure T
Inlet Accumulator drain models only.
Gage port T
pressure
Gage port Inlet

Outlet
Outlet
–06 size 100 l/min (26 USgpm) max. flow
–08 size 300 l/min (80 USgpm) external drain
150 l/min (40 USgpm) internal drain max. flow

UPF2S-C*-10/12-*-20 with check valve and vent UPF2S-10/12-(P)-*-20 with vent and
without check valve

0.9
mm External drain
1.0 0.9
mm mm
1.0 External drain
With external
drain models only. mm
Accumulator
T With external
pressure
Inlet Accumulator drain models only.
Gage port T
pressure
Gage port Inlet

Outlet
Outlet
–10/-12 sizes 600 l/min (160 USgpm) max. flow

48
Pressure Curves

UPF2S-06 UPF2S-08
Unload vs Recharge ∆ P Pressure @100 l/min Unload vs Recharge ∆ P Pressure with integral check
(26 USgpm) with integral check valve as supplied. valve as supplied.
Internal Drain Internal Drain @150 l/min (40 USgpm)
External Drain External Drain @300 l/min (80 USgpm)
Unload Pressure - psi Unload Pressure - psi
500 1000 1500 2000 2500 3000 3500 4000 500 1000 1500 2000 2500 3000 3500 4000

-bar
-bar

-psi
34,5 500 34,5 500

-psi
Recharge Pressure ∆ P

Recharge Pressure ∆ P
Recharge Pressure ∆P

Recharge Pressure ∆P
27,5 400 27,5 400

20,6 300 20,6 300

13,8 200 13,8 200

6,8 100 6,8 100

0 34,5 70 103 138 172 207 241 276 0 34,5 70 103 138 172 207 241 276
Unload Pressure - bar Unload Pressure - bar
Vented ∆ P P to T Vented ∆ P P to T
Internal Drain Internal Drain
External Drain External Drain
Flow - USgpm Flow USgpm
5.3 10.6 15.9 21.1 26.4 13.2 26.4 39.6 52.8 66 79.3
5 72.5
5 73

4 58
Pressure Drop - bar

Pressure Drop - psi

4 58
Pressure Drop bar

Pressure Drop psi


3 43.5
3 44

2 29
2 29
1 14.5
1 15

0 20 40 60 80 100
Flow - l/min 0
50 100 150 200 250 300
∆ P P to P
Flow l/min
With 0,3 bar (5 psi) Check Valve ∆ P P to P
Flow - USgpm
With 0,3 bar (5 psi) Check Valve
5.3 10.6 15.9 21.1 26.4 Flow - USgpm
5 72.5 13.2 26.4 39.6 52.8 66 79.3
10 145
“C” right angle
4 58
Pressure Drop - bar

Pressure Drop - psi

“C” right angle check


Pressure Drop - bar

8 116
Pressure Drop - psi

check
3 43.5
6 87
“CL” in-line
2 29 check
“CL” in-line 4 58
check
1 14.5 2 29

0 20 40 60 80 100 0 50 100 150 200 250 300


Flow - l/min Flow - l/min

49
UPF2S-10 UPF2S(V)-12
Unload vs Recharge ∆ P Pressure with integral check Unload vs Recharge ∆ P Pressure with integral check
valve as supplied. valve as supplied.
Internal Drain @600 l/min (160 USgpm) Internal Drain @600 l/min (160 USgpm)
External Drain @600 l/min (160 USgpm) External Drain @600 l/min (160 USgpm)
Unload Pressure - psi Unload Pressure - psi
500 1000 1500 2000 2500 3000 3500 4000 500 1000 1500 2000 2500 3000 3500 4000
41,4 600 41,4 600
-bar

-bar
-psi

-psi
34,5 500 34,5 500
Recharge Pressure ∆ P

Recharge Pressure ∆ P

Recharge Pressure ∆ P

Recharge Pressure ∆ P
27,5 400 27,5 400

20,6 300 20,6 300

13,8 200 13,8 200

6,8 100 6,8 100

0 34,5 70 103 138 172 207 241 276 0 34,5 70 103 138 172 207 241 276
Unload Pressure - bar Unload Pressure - bar
Vented ∆ P P to T Vented ∆ P P to T
Internal Drain @600 l/min (160 USgpm) Internal Drain @600 l/min (160 USgpm)
External Drain @600 l/min (160 USgpm) External Drain @600 l/min (160 USgpm)
Flow - USgpm Flow - USgpm
26.4 52.8 79.3 105.6 132 158.4 26.4 52.8 79.3 105.6 132 158.4
20 290 20 290
Pressure Drop - bar

Pressure Drop - bar


Pressure Drop - psi

Pressure Drop - psi


15 218 15 218

10 145 10 145

5 72.5 5 72.5

0 100 200 300 400 500 600 0 100 200 300 400 500 600
Flow - l/min Flow - l/min
∆ P P to P ∆ P P to P
With 0,34 bar (5 psi) Check Valve With 0,34 bar (5 psi) Check Valve
Flow - USgpm Flow - USgpm
26.4 52.8 79.3 105.6 132 158.4 26.4 52.8 79.3 105.6 132 158.4
20 290 20 290
Pressure Drop - bar

Pressure Drop - bar


Pressure Drop - psi

Pressure Drop - psi

15 218 15 218

“CL” in-line check


10 145 10 145
“C” right angle check “C” right angle check
“CL” in-line check
5 72.5 5 72.5

0 100 200 300 400 500 600 0 100 200 300 400 500 600
Flow - l/min Flow - l/min

50
Installation Dimensions

UPF2S-06
3/ ” Flange -
4
Unloading with Vent without Check

mm (inch)

P port (inlet) 140,3 For key removal


(5.53)
Pressure port T port- 88,8
∅ 19,0 (.75) SAE (3.50)
39,6 171,7
Code 61 4-bolt flange (6.76)
connection (1.56) 3,2
(.12)

32,5
(1.28) 155,7
(6.13)
63,4 154,3
(2.50) (6.07) 128,7
(5.07)

P port (outlet) “M” model (with micrometer


adjust max. extension)
“K” model (key lock with
micrometer adjust max. extension)

142,3
(5.60)
For cap
removal

Pressure port P port - ∅ 19,0


(.75) SAE Code 61 4-bolt flange 152,2
connection thru 13,6 (5.99)
(.54)
Ref.

108,7
(4.29)

62,7 62,2
(2.47) (2.45)

“W” model
(screw w/locknut
Accumulator pressure gage port or external max. extension)
pilot port models w/o check valve
External drain port
- .5625-18 UNF-2B thd. for 3/8” O.D. tubing
- .5625-18 UNF-2B thd. for 3/8” O.D. tubing
- G 1/4 BSP thd.
- G 1/4 BSP thd.

51
UPF2S-C*-06
3/ ” Flange -
4
Unloading with Vent & Check
mm (inch)

“C” Models “CL” Models


Right Angle Check In-line Check

P port (inlet) 140,3


140,3 P port (inlet)
(5.53)
88,8 (5.50)
Tank port (T port) - T port ∅ 19,0 (.75) SAE 88,8
∅ 19,0 (.75) SAE Code (3.50)
Code 61 4-bolt flange (3.50)
61 4-bolt flange 39,6 39,6
3,2 connection thru 3,2
connection (1.56) (1.56)
(.12) (.12)

32,5 32,5
65,0
(1.28)
(2.58) 63,4 (1.28) 63,4
154,3 154,3
(2.50) (6.07) (2.50) (6.07)

166,5 114,2
(6.55) (4.50)
123,4
90,4 (4.86)
(3.56)

Gage port (accumulator) port .5625-18


UNF-2B thd. for 3/8” tubing
P port (outlet) G 1/4 BSP thd.

For key removal


142,3 For cap
Pressure port (P port) - ∅ 19,0 (.75) SAE (5.60) removal
Code 61 4-bolt flange connection
171,7
212,6 (6.76)
98,4 (8.37)
152,2
(3.88) 69,8 13,6
(5.99) 155,7
(2.75) (.54)
(6.13)
Ref.
108,7 128,7
(4.28) (5.07)

82,6
(3.25)

41,3
(1.62) 62,2 “M” model (with
(2.45) micrometer adjust max.
extension)
“K” model (key lock with
135,4 “W” model micrometer adjust max.
62,7
(5.33) (screw w/locknut extension)
(2.47)
max. extension)
Accumulator pressure gage port
or external pilot port External drain port
- .5625-18 UNF-2B thd. for 3/8” O.D. tubing - .5625-18 UNF-2B thd. for 3/8” O.D. tubing
- G 1/4 BSP thd. - G 1/4 BSP thd.

52
UPF2S-08
1” Flange -
Unloading with Vent without Check
mm (inch)

P port (inlet) 145,0 For key removal


(5.71)
Tank port (T port) - 93,5
∅ 25,4 (1.00) SAE (3.68)
47,9 171,7
Code 61 4-bolt flange (6.76)
connection (1.89) 3,2
(.12)

32,5
155,7
(1.28)
(6.13)
63,4 154,3
(2.50) (6.07) 128,7
(5.07)

P port (outlet) “M” model (with micrometer


adjust max. extension)
“K” model (key lock with
micrometer adjust max. extension)

142,3
(5.60)
For cap
removal

Pressure port (P port) - ∅ 25,4


(1.00) SAE Code 61 4-bolt 152,2
flange connection thru 13,6 (5.99)
(.54)
Ref.

108,7
(4.29)

62,7 62,2
(2.47) (2.45)

“W” model
(screw w/locknut
Accumulator pressure gage port or external max. extension)
pilot port models w/o check valve
- .5625-18 UNF-2B thd. for 3/8” O.D. tubing External drain port
- G 1/4 BSP thd. - .5625-18 UNF-2B thd. for 3/8” O.D. tubing
- G 1/4 BSP thd.

53
UPF2S-C*-08
1” Flange -
Unloading with Vent & Check
mm (inch)

“C” Models “CL” Models


Right Angle Check In-line Check

145,0
P port (inlet) 145,0 P port (inlet) (5.71)
(5.71)
Tank port (T port) - ∅ 25,4 93,5 T port ∅ 25,4 (1.00) SAE 93,5
(1.00) SAE Code 61 4-bolt (3.69) Code 61 4-bolt flange (3.69)
flange connection 47,9 connection thru 47,9 3,2
3,2 (1.89)
(1.89) (.12) (.12)

32,5 32,5
65,0
(1.28)
(2.58) 63,4 (1.28) 63,4 154,3
154,3
(2.50) (6.07) (2.50) (6.07)

166,5 123,4
(6.55) (4.86)
123,4
90,4 (4.86)
(3.56)

Gage port (accumulator) port .5625-18


UNF-2B thd. for 3/8” tubing
P port (outlet) G 1/4 BSP thd.

For key removal


Pressure port (P port) - ∅ 25,4 142,3
(1.00) SAE Code 61 4-bolt flange (5.60)
connection For cap
removal 171,7
214,1 (6.76)
98,4 (8.43)
(3.88) 18,6 152,2
69,8 (.73) (5.99) 155,7
(2.75) Ref. (6.13)
108,7 128,7
(4.28) (5.07)
41,3
82,6 (1.62)
(3.25)

62,2 “M” model (with


(2.45) micrometer adjust
max. extension)
62,7 135,4 “K” model (key lock with
“W” model
(2.47) (5.33) micrometer adjust max.
(screw w/locknut
max. extension) extension)
Accumulator pressure gage port External drain port
or external pilot port - .5625-18 UNF-2B thd. for 3/8” O.D. tubing
- .5625-18 UNF-2B thd. for 3/8” O.D. tubing - G 1/4 BSP thd.
- G 1/4 BSP thd.

54
UPF2S-10
11/4” Flange -
Unloading with Vent without Check
mm (inch)

196,9
136,1 (7.36)
P port (inlet) (5.36) For key removal
67,0
(2.64) 1,9
(.08)

38,3 171,7
(1.51) 128,7 (6.76)
(5.07)
75,8
(2.98)

155,7
167,0 (6.13)
T port ∅ 31,8 (1.25)
SAE Code 61 4-bolt (6.57)
flange connection

“M” model (with micrometer


adjust max. extension)
P port (outlet) “K” model (key lock with
micrometer adjust max. extension)

155,0
(6.10) For cap
removal

P port ∅ 31,8 (1.25) 152,2


SAE Code 61 4-bolt (5.99)
flange connection thru
30,0
(1.18)

108,7
(4.28)

58,1
“W” model
(2.29)
Accumulator pressure gage port or external (screw w/locknut
pilot port (models w/o check valve) max. extension)
- .5625-18 UNF-2B thd. for 3/8” O.D. tubing
- G 1/4 BSP thd. External drain port
- .5625-18 UNF-2B thd. for 3/8” O.D. tubing
- G 1/4 BSP thd.

55
UPF2S-C*-10
11/4” Flange -
Unloading with Vent & Check
mm (inch)

“C” Models “CL” Models


Right Angle Check In-line Check
P port (inlet) P port (inlet)
196,9 196,9
T port ∅ 31,8 T port ∅ 31,8
(7.36) (7.36)
(1.25) SAE 136,1 (1.25) SAE 136,1
Code 61 4-bolt 67,0 (5.36) Code 61 4-bolt 67,0 (5.36)
flange connection 1,9 flange connection 1,9
(2.64) (2.64)
(.08) (.08)

76,9 75,8
152,0
(3.03) 75,8 (2.98)
(5.98) 38,3
(2.98) 38,3
(1.51) (1.51) 167,0
167,0
221,7 (6.57) 145,8 (6.57)
(8.73) (5.74)

132,5
(5.22)

Gage port (accumulator)


.5625-18 UNF-2B thd. for 3/8” tubing
G 1/4 BSP thd.
P port (outlet)

P port ∅ 31,8 (1.25) SAE


Code 61 4-bolt flange connection For key removal
155,0 For cap
261,8 (6.10) removal
(10.31)
111,9
(4.41) 152,2 171,7
77,8 30,0
(5.99) 128,7 (6.76)
(3.06) (1.18)
(5.07)

108,7 155,7
48,5 (4.28) (6.13)
97,0 (1.91)
(3.82)

“M” model (with


micrometer
adjust max.
58,1 152,9 extension)
(2.29) (6.02) “W” model
“K” model (key lock
(screw w/locknut
Accumulator pressure gage port with micrometer
max. extension)
or external pilot port adjust max.
- .5625-18 UNF-2B thd. for 3/8” O.D. tubing extension)
- G 1/4 BSP thd.
External drain port
- .5625-18 UNF-2B thd. for 3/8” O.D. tubing
- G 1/4 BSP thd.

56
UPF2S-12 – Code 61
UPF2V-12 – Code 62
11/2” Flange -
Unloading with Vent without Check
mm (inch)

T port ∅ 38,1 (1.50) 190,2


P port (inlet)
SAE Code 61 4-bolt 139,4 (7.49)
flange. (For UPF2V-12, (5.49)
Code 62 4-bolt flange) 80,0 For key removal
(3.15) 3,3
connection (.13)
3,7 “V” series
(.14)
39,6 171,7
79,6
(1.56) (6.76)
(3.13) 128,7
“V” 80,0 (5.07)
“V” series
series (3.15) 40,0
(1.57)
168,7
(6.64)
155,7
(6.13)

P port (outlet)
Code 62 flange
“M” model (with micrometer
adjust max. extension)
“K” model (key lock with
micrometer adjust max. extension)

156,7
(6.17) For cap
removal
Pressure port P port - ∅ 38,1
(1.50) SAE Code 61 4-bolt flange 39,0 152,2
(For UPF2V-12, Code 62 4-bolt (1.54) (5.99)
flange) P port Ref.
connection thru

108,7
(4.28)

63,1
(2.49)

Code 62 flange
“V” series 71,1
(2.80) “W” model
Accumulator pressure gage port or external (screw w/locknut
pilot port max. extension)
- .5625-18 UNF-2B thd. for 3/8” O.D. tubing
- G 1/4 BSP thd.
External drain port
- .5625-18 UNF-2B thd. for 3/8” O.D. tubing
- G 1/4 BSP thd.

57
UPF2S-C*-12 Code 61 “CL” Model Code 61
UPF2V-CL-12 Code 62 P port (inlet) In-line Check
11/2” Flange - T port 190,2
Unloading with Vent & Check ∅ 38,1 (1.50) SAE 139,4 (7.49)
Code 61 4-bolt flange 80,0 (5.49)
3,3
mm (inch) connection (3.15)
(.13)

“C” Model Code 61


Right Angle Check 79,6 168,7
(3.13) 39,6 (6.64)
P port (inlet) 190,2 (1.56)
T port (7.49)
139,4 155,8
∅ 38,1 (1.50) SAE (5.49) (6.13)
Code 61 4-bolt flange 80,0 3,3
connection (3.15) (.13)

80,8
(3.18) “CL” Model Code 62
79,6 39,6 155,8
(6.13) In-line Check
(3.13) (1.56) P port (inlet) 196,9
225,6 168,7 T port (7.75) 190,2
(8.88) (6.64) ∅ 38,1 (1.50) SAE (7.49)
139,4
Code 62 4-bolt flange
41,0 (5.49) 3,7
connection
132,5 (1.61) (.14)
(5.22)

80,0
(3.15)
40,0
(1.57)
168,7
Gage port (accumulator) port (6.64)
P port (outlet) .5625-18 UNF-2B thd. for 3/8” tubing 156,2
G 1/4 BSP thd. (6.15)

Pressure Port (P port)


∅ 38,1 (1.50) SAE Code
61 4-bolt flange
connection 156,7 For cap For key removal
261,1 (6.17) removal
111,9 (10.28)
(4.41) 39,0 152,2 171,7
78,5 (1.54)
(3.09) (5.99) 128,7 (6.76)
Ref. (5.07)

108,7
(4.28) 155,7
48,5 (6.13)
97,0 (1.91)
(3.82)

“M” model (with


micrometer adjust
max. extension)
63,1 152,8
(2.49) (6.02) “W” model (screw “K” model (key lock with
w/locknut max. micrometer adjust max.
Accumulator pressure gage port extension) extension)
or external pilot port
External drain port
- .5625-18 UNF-2B thd. for 3/8” O.D. tubing
- .5625-18 UNF-2B thd. for 3/8” O.D. tubing
- G 1/4 BSP thd.
- G 1/4 BSP thd.

58
DCPFS-08/10/12-**-20
Right Angle Check Valves

Flange Sizes
D 08 - 1 inch flange
D 10 - 11/4 inch flange
D 12 - 11/2 inch flange (Not available with
Code 62 flanges.)

Benefits

D Fast opening and closing and stable


performance.

D Rugged, shock resistant, offset


poppet design ensures long
service life.

D Easier installation and servicing of


components.

D Superior leak resistance due to SAE


flange mounting and reduced piping.

Ratings DCPFS-08 DCPFS-10 DCPFS-12


Maximum flow 114 l/min (30 USgpm) 227 l/min (60 USgpm) 378 l/min (100 USgpm)
Maximum pressure 275 bar (4000 psi) 275 bar (4000 psi) 275 bar (4000 psi)

General Description The DCPFS check valve is designed for Poppet design lifts easily to permit flow
direct mounting on a pump flange, or and reseats quickly to form a leakproof
This Vickers DCPFS check valve is
may be stacked with the CPF series check to block flow in the opposite
flange mounted to increase design
relief valves to provide a pump direction. The DCPFS check valves can
flexibility and reduce external piping.
unloading function. The DCPF is not be mounted in any position.
Fewer leak points and SAE flange
intended to be used with the UPFS
connections lead to installations with The DCPFS check valve has excellent
unloading valve.
superior leak resistance. operating characteristics with sizes that
make it possible to choose the optimum
model for each application.

Right Angle Check


Model Code
1 2 3 4 5 6 7

1 Special Seals 4 Flange Type 6 Spring Cracking Pressure


F3 - For mineral oil & fire resistant fluids. S- SAE J518 4-bolt flange standard, 5 - 0,3 bar (5 psi)
(Omit if not required) series code 61 50 - 3,4 bar (50 psi)
75 - 5,2 bar (75 psi)

2 Valve Function 5 Valve Size


7 Design Number, 20 Series
DC - Check valve 08 - 1” flange
10 - 1 1/4” flange Subject to change. Installation
12 - 1 1/2” flange dimensions unaltered for design
3 Mounting Type numbers 20 to 29 inclusive.
PF - Pump flange mounting

59
DICPFS-06/08/10/12-**-10
In-Line Check Valves

Flange Sizes
D 06 - 3/4 inch flange
D 08 - 1 inch flange
D 10 - 11/4 inch flange
D 12 - 11/2 inch flange (Available with
Code 62 high pressure.)

Ratings DICPFS-06 DICPFS-08 DICPFS-10 DICPFS-12*


Maximum flow 120 l/min (32 USgpm) 300 l/min (80 USgpm) 600 l/min (160 USgpm) 750 l/min (200 USgpm)
Maximum pressure 350 bar (5000 psi) 350 bar (5000 psi) 280 bar (4000 psi) 207 bar (3000 psi)
* DICPFV-12 Code 62 high pressure flange is rated at 750 l/min (200 USgpm) at 350 bar (5000 psi)

Features General Description This mounting style results in a much


smaller space requirement and
D Direct mounting to SAE flange. Vickers flange mounted in-line check eliminates plumbing and potential leak
valves can be used with the existing line points that result from installation of
D Compact, robust design. of flange mounted pressure controls. conventional line mounted check valves.
D Low pressure drop design. The DICPF in-line check valves come in
four sizes, 06 (.75”), 08 (1”), 10 (1.25”) These check valves are not to be used
D Wide flow/pressure range.
and 12 (1.50”). with the UPF flange mounted unloading
relief valves.
These are direct, flange mounted, in-line
check valves with SAE 4-bolt mounting.
They may be mounted directly on an
SAE pump flange, actuator, manifold or
may be stacked with a Vickers CPF
relief valve to provide a pump unloading
function.

In-Line Check Model Code

1 2 3 4 5 6

1 Valve Function 3 Flange Type 5 Cracking Pressure


DIC – Direct inline check S – SAE J518 4-bolt flange, std. 05 – 0,3 bar (5 psi)
pressure series, code 61 25 – 1,7 bar (25 psi)
2 Mounting Type V – SAE J518 4-bolt flange, high
pressure series, code 62 6 Design Number
PF – Pump flange mounting
(1.50 in. models only)

4 Valve Size
06 – 0.75 in. flange, SAE-12
08 – 1.00 in. flange, SAE-16
10 – 1.25 in. flange, SAE-20
12 – 1.50 in. flange, SAE-24

60
Pressure Drop Data

Right Angle Check Valves


DCPFS-08 DCPFS-10/12
psi bar Pressure drop chart 0,3 bar (5 psi)
Pressure drop chart 0,3 bar (5 psi) and
psi bar 3,4 bar (50 psi) cracking pressure model cracking pressure model
200 13.8
200 13,8
3,4 bar 175 12.1
175 12,1 (50 psi)
150 10,3 150 10.3
Pressure Drop

0,3 bar
125 8,6 DCPFS-12

Pressure Drop
(5 psi) 125 8.6
100 6,9
100 6.9
75 5,2
75 5.2
50 3,4
DCPFS-10
25 1,7 50 3.4
0 0 25 1.7
l/min 0 19 38 57 76 95 114
0 0
USgpm 0 5 10 15 20 25 30 l/min 0 38 76 114 151 189 227 265 303 341 378
Flow
USgpm 0 10 20 30 40 50 60 70 80 90 100
Flow

In-Line Check Valves

Flow - USgpm Flow - USgpm


0 4 8 12 16 20 24 28 32 0 10 20 30 40 50 60 70 80
5 5
70 70
-06 size -08 size
4 0.75 in. 60 4 1.00 in. 60
Pressure Drop - bar

Pressure Drop - bar


Pressure Drop - psi

Pressure Drop - psi


50 50
3 3
40 40

2 30 2 30

20 20
1 1
10 10

0 0 0 0
0 20 40 60 80 100 120 0 50 100 150 200 250 300
Flow - l/min Flow - l/min

Flow - USgpm Flow - USgpm


0 20 40 60 80 100 120 140 160 0 40 80 120 160 200
10 140 6
-10 size -12 size 80
8 1.25 in. 120 5 1.50 in. 70
Pressure Drop - bar

Pressure Drop - bar


Pressure Drop - psi

Pressure Drop - psi

100 4 60
6 50
80
3
40
4 60
2 30
40
2 20
1
20 10
0 0 0 0
0 100 200 300 400 500 600 0 150 300 450 600 750
Flow - l/min Flow - l/min

61
Installation Dimensions

DCPFS - 08/10/12
Inlet port
Right Angle Check Valve
mm (inch) D
B C Free Flow Direction

A Outlet port

G
H

E J R
F K
S
SAE code 61
4 bolt flange connection, 2 places M
P
Q 4–bolt flange connection
Dimensions N thru (4 places)

SAE 4–bolt
flange flange
Model A B C D E F G H J K M N P Q R S
25,4 10,3
102,9 91,9 59,9 64,8 57,2 28,4 135,1 106,7 52,3 26,2 (1.00) 26,2 13,2 (.406) 85,3 41,1
DCPFS–08 (4.05) (3.62) (2.36) (2.55) (2.25) (1.12) (5.32) (4.20) (2.06) (1.03) (1.03) (.52)
Dia. Dia. (3.36) (1.62)
31,7 11,9
146,0 133,6 76,2 80,8 68,3 34,0 152,9 118,6 58,7 29,5 (1.25) 30,2 15,0 (.469) 99,8 48,5
DCPFS–10 (5.75) (5.26) (3.00) (3.18) (2.69) (1.34) (6.02) (4.67) (2.31) (1.16) (1.19) (.59)
Dia. Dia. (3.93) (1.91)
38,1 13,5
146,0 133,6 76,2 80,8 68,3 34,0 152,9 118,6 69,8 35,1 (1.50) 35,8 17,8 (.531) 99,8 48,5
DCPFS–12 (5.75) (5.26) (3.00) (3.18) (2.69) (1.34) (6.02) (4.67) (2.75) (1.38) (1.41) (.70)
Dia. Dia. (3.93) (1.91)

DICPF* -06/ 08/10/12


In-Line Check Valve “B” O-ring Seal
“C”
“A”

“D” Port “A” Inlet


“F” Port “B”
“E” Outlet Check Ball
“G”

Check Seat
“K” - thru “J”
(4 places) Free Flow Direction
“H”
Standard Pressure Series (Code 61) mm (inch)
Flange
Size Model
(inch) Code “A” “B” “C” “D” “E” “F” “G” “H” “J” “K”
3/ ” S - 06 19,1 (.75) 50,8 (2.0) 52,0 (2.05) 65,0 (2.56) 66,5 (2.61) 47,6 (1.88) 23,8 (.906) 22,2 (.875) 11,1 (.437) 10,4 (.407)
4

1” S - 08 25,4 (1.00) 60,0 (2.36) 58,5 (2.30) 70,0 (2.76) 71,5 (2.81) 52,4 (2.06) 26,2 (1.03) 26,2 (1.03) 13,1 (.516) 10,4 (.407)

1 1/4” S - 10 31,6 (1.25) 70,0 (2.76) 73,0 (2.88) 79,0 (3.11) 80,5 (3.16) 58,7 (2.31) 29,4 (1.16) 30,2 (1.19) 15,1 (.594) 12,0 (.470)
1 1/2” S - 12 38,1 (1.50) 76,2 (3.00) 82,5 (3.25) 93,5 (3.68) 95,0 (3.74) 69,9 (2.75) 34,9 (1.38) 35,7 (1.41) 17,9 (.703) 13,5 (.532)
High Pressure Series (Code 62) mm (inch)
Flange
Size Model
(inch) Code “A” “B” “C” “D” “E” “F” “G” “H” “J” “K”
1 1/2” V - 12 38,1 (1.50) 76,2 (3.00) 95,0 (3.74) 112,5 (4.43) 114,0 (4.48) 79,4 (3.13) 39,7 (1.56) 35,7 (1.44) 18,3 (.720) 16,7 (.657)

62
Application Data

Service Information Weights


Refer to the following service drawings CPF1S - 06 5,4 kg (12 lbs) UPF1SĆ10 w/check 14,5 kg (32 lbs)
for parts breakdown: CPF2S - 06 6,9 kg (15.5 lbs) UPF1SĆ10 w/o check 8,2 kg (18 lbs)
CPF1SĆ06/08/10/12 IĆ3777ĆS CPF3/4S- 06 9,2 kg (20.5 lbs) UPF2SĆ10 w/check 15,9 kg (35 lbs)
CPF2SĆ06/08/10/12 IĆ3778ĆS CPF1S - 08 5,5 kg (12.3 lbs) UPF2SĆ10 w/o check 9,5 kg (21 lbs)
CPF3/4SĆ06/08/10/12 IĆ3779ĆS CPF2S - 08 7,1 kg (15.8 lbs) UPF1*Ć12 w/check 16 kg (35.3 lbs)
UPF1SĆ06/08/10/12 IĆ3768ĆS CPF3/4S- 08 9,4 kg (20.8 lbs) UPF1*Ć12 w/o check 9,6 kg (21.3 lbs)
UPF2SĆ06/08/10/12 IĆ3769ĆS CPF1S - 10 8,2 kg (18 lbs) UPF2*Ć12 w/check 17,3 kg (38,3 lbs)
DCPFSĆ06/08/10/12 IĆ3435ĆS CPF2S - 10 9,5 kg (21 lbs) UPF2*Ć12 w/o check 11 kg (24,3 lbs)
Pilot valve service drawing: CPF3/4S- 10 12 kg (26.5 lbs) DCPFS - 08 3.6 kg (8 lbs)
DG4V-3(S)-**-60 IĆ3886ĆS CPF1* - 12 9,6 kg (21.3 lbs) DCPFS - 10 5.9 kg (13 lbs)
CPF2* - 12 11 kg (24.3 lbs) DCPFS - 12 5.9 kg (13 lbs)
CPF3/4*- 12 13,5 kg (29.8 lbs) DICPFS - 06 0,8 kg (1.59 lbs)
DICPFS - 8 1,2 kg (2.43 lbs)
UPF1SĆ06 w/check 8,9 kg (19.8 lbs)
DICPFS - 10 1,9 kg (4.23 lbs)
UPF1SĆ06 w/o check 5,3 kg (11.8 lbs)
DICPFS - 12 2,6 kg (5.58 lbs)
UPF2SĆ06 w/check 10,6 kg (23.5 lbs)
UPF2SĆ06 w/o check 7 kg (15.5 lbs) Ordering Procedure
UPF1SĆ08 w/check 8,9 kg (19.8 lbs) When ordering a unit please specify the
UPF1SĆ08 w/o check 5,3 kg (11.8 lbs) complete model code, as detailed in the
UPF2SĆ08 w/check 10,6 kg (23.5 lbs) model code sections, which is
UPF2SĆ08 w/o check 7 kg (15.5 lbs) applicable to your requirements.

4-Bolt SAE Code 61 Flanges* (Maximum operating pressure 207 bar (3000 psi)
mm (inches) A" Thread SAE C" Screw thread Flange mounting surface must
straight be flat and smooth.

E
D F J Max. Dia.

G N L
H
B
* For additional information on SAE 4-bolt flanges see Vickers Catalog 700 or GB-C-2005A
A
Model Assembly SAE Straight B C D E F G H J L N
Thread
1.0625-12 52,3 3/ 65,0 23,6 47,8 10,9 22,2 19,1 13,5 31,8
FL1-6-12S-10 683829 8Ć16
(3/4" tube) (2.06) (2.56) (.93) (1.88) (0.43) (.875) (.750) (0.53) (1.25)

1.3125-12 58,7 3/ 70 26,2 52,4 13,2 26,2 25,4 16,8 35,1


FL1-8-16S-10 683830 8Ć16
(1.0" tube) (2.31) (2.75) (1.03) (2.06) (0.52) (1.03) (1.00) (0.66) (1.38)

1.625-12 73,2 7 79,2 29,5 58,7 15 30,2 31,8 21,3 38,1


FL1-10-20S-10 683831 /16Ć14
(11/4" tube) (2.88) (3.12) (1.16) (2.31) (0.59) (1.19) (1.25) (0.84) (1.50)

1.875-12 82,6 1/ 93,7 35,1 69,9 17,8 35,8 38,1 18,5 41,1
FL1-12-24S-10 683832 2Ć13
(11/2" tube) (3.25) (3.69) (1.38) (2.75) (0.70) (1.41) (1.50) (0.73) (1.62)

63
Fluid Cleanliness

Hydraulic Fluid Information


Essential information on the correct Recommendations on filtration and the In referencing the table below, the
methods for treating hydraulic fluid is selection of products to control fluid shaded area highlights the
included in Vickers publication 561; condition are included in Vickers recommended cleanliness level for
Vickers Guide to Systemic publication 561. flange mounted valves.
Contamination Control," available from
your local Vickers distributor or by Recommended cleanliness levels using Fluids other than petroleum, severe
contacting Vickers, Incorporated. petroleum oil under common conditions service cycles or temperature extremes
is based on the highest fluid pressure are cause for adjustment of these
levels in the system: cleanliness codes. See Vickers
publication 561 for exact details.

SYSTEM PRESSURE LEVEL


PRODUCT 69 bar (1000 psi) 138 bar (2000 psi) 207+ bar (3000+ psi)
Vane Pumps – FIxed 20/18/15 19/17/14 18/16/13
Vane Pumps – Variable 18/16/14 17/15/13
Piston Pumps – Fixed 19/17/15 18/16/14 17/15/13
Piston Pumps – Variable 18/16/14 17/15/13 16/14/12
Directional Valves 20/18/15 20/18/15 19/17/14
Pressure/Flow Control Valves 19/17/14 19/17/14 19/17/14
Servo Valves 16/14/11 16/14/11 16/13/10
Proportional Valves 16/14/12 16/14/12 15/13/11
Cylinders 20/18/15 20/18/15 20/18/15
Vane Motors 20/18/15 19/17/14 18/16/13
Axial Piston Motors 19/17/14 18/16/13 17/15/12
Radial Piston Motors 20/18/14 19/17/13 18/16/13

64

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