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Led TV: Service Manual
Led TV: Service Manual
Led TV: Service Manual
LED TV
SERVICE MANUAL
CHASSIS : UD62M
CAUTION
BEFORE SERVICING THE CHASSIS, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
CONTENTS .............................................................................................. 2
SERVICING PRECAUTIONS.................................................................... 4
SPECIFICATION ....................................................................................... 6
BLOCK DIAGRAM................................................................................... 25
DISASSEMBLY ....................................................................................... 36
Copyright © LG Electronics. Inc. All rights reserved. -2- LGE Internal Use Only
Only for training and service purposes
SAFETY PRECAUTIONS
Copyright © LG Electronics. Inc. All rights reserved. -3- LGE Internal Use Only
Only for training and service purposes
SERVICING PRECAUTIONS
CAUTION: Before servicing receivers covered by this service 2. After removing an electrical assembly equipped with ES
manual and its supplements and addenda, read and follow the devices, place the assembly on a conductive surface such as
SAFETY PRECAUTIONS on page 3 of this publication. aluminum foil, to prevent electrostatic charge buildup or expo-
NOTE: If unforeseen circumstances create conflict between the sure of the assembly.
following servicing precautions and any of the safety precautions 3. Use only a grounded-tip soldering iron to solder or unsolder
on page 3 of this publication, always follow the safety precau- ES devices.
tions. Remember: Safety First. 4. Use only an anti-static type solder removal device. Some sol-
der removal devices not classified as “anti-static” can generate
General Servicing Precautions electrical charges sufficient to damage ES devices.
1. Always unplug the receiver AC power cord from the AC power 5. Do not use freon-propelled chemicals. These can generate
source before; electrical charges sufficient to damage ES devices.
a. Removing or reinstalling any component, circuit board 6. Do not remove a replacement ES device from its protective
module or any other receiver assembly. package until immediately before you are ready to install it.
b. Disconnecting or reconnecting any receiver electrical plug (Most replacement ES devices are packaged with leads elec-
or other electrical connection. trically shorted together by conductive foam, aluminum foil or
c. Connecting a test substitute in parallel with an electrolytic comparable conductive material).
capacitor in the receiver. 7. Immediately before removing the protective material from the
CAUTION: A wrong part substitution or incorrect polarity leads of a replacement ES device, touch the protective mate-
installation of electrolytic capacitors may result in an explo- rial to the chassis or circuit assembly into which the device will
sion hazard. be installed.
2. Test high voltage only by measuring it with an appropriate CAUTION: Be sure no power is applied to the chassis or cir-
high voltage meter or other voltage measuring device (DVM, cuit, and observe all other safety precautions.
FETVOM, etc) equipped with a suitable high voltage probe. 8. Minimize bodily motions when handling unpackaged replace-
Do not test high voltage by "drawing an arc". ment ES devices. (Otherwise harmless motion such as the
3. Do not spray chemicals on or near this receiver or any of its brushing together of your clothes fabric or the lifting of your
assemblies. foot from a carpeted floor can generate static electricity suf-
4. Unless specified otherwise in this service manual, clean ficient to damage an ES device.)
electrical contacts only by applying the following mixture to the
contacts with a pipe cleaner, cotton-tipped stick or comparable General Soldering Guidelines
non-abrasive applicator; 10 % (by volume) Acetone and 90 % 1. Use a grounded-tip, low-wattage soldering iron and appropri-
(by volume) isopropyl alcohol (90 % - 99 % strength) ate tip size and shape that will maintain tip temperature within
CAUTION: This is a flammable mixture. the range or 500 °F to 600 °F.
Unless specified otherwise in this service manual, lubrication 2. Use an appropriate gauge of RMA resin-core solder composed
of contacts in not required. of 60 parts tin/40 parts lead.
5. Do not defeat any plug/socket B+ voltage interlocks with which 3. Keep the soldering iron tip clean and well tinned.
receivers covered by this service manual might be equipped. 4. Thoroughly clean the surfaces to be soldered. Use a mall wire-
6. Do not apply AC power to this instrument and/or any of its bristle (0.5 inch, or 1.25 cm) brush with a metal handle.
electrical assemblies unless all solid-state device heat sinks Do not use freon-propelled spray-on cleaners.
are correctly installed. 5. Use the following unsoldering technique
7. Always connect the test receiver ground lead to the receiver a. Allow the soldering iron tip to reach normal temperature.
chassis ground before connecting the test receiver positive (500 °F to 600 °F)
lead. b. Heat the component lead until the solder melts.
Always remove the test receiver ground lead last. c. Quickly draw the melted solder with an anti-static, suction-
8. Use with this receiver only the test fixtures specified in this type solder removal device or with solder braid.
service manual. CAUTION: Work quickly to avoid overheating the circuit
CAUTION: Do not connect the test fixture ground strap to any board printed foil.
heat sink in this receiver. 6. Use the following soldering technique.
a. Allow the soldering iron tip to reach a normal temperature
Electrostatically Sensitive (ES) Devices (500 °F to 600 °F)
Some semiconductor (solid-state) devices can be damaged eas- b. First, hold the soldering iron tip and solder the strand
ily by static electricity. Such components commonly are called against the component lead until the solder melts.
Electrostatically Sensitive (ES) Devices. Examples of typical ES c. Quickly move the soldering iron tip to the junction of the
devices are integrated circuits and some field-effect transistors component lead and the printed circuit foil, and hold it there
and semiconductor “chip” components. The following techniques only until the solder flows onto and around both the compo-
should be used to help reduce the incidence of component dam- nent lead and the foil.
age caused by static by static electricity. CAUTION: Work quickly to avoid overheating the circuit
1. Immediately before handling any semiconductor component or board printed foil.
semiconductor-equipped assembly, drain off any electrostatic d. Closely inspect the solder area and remove any excess or
charge on your body by touching a known earth ground. Alter- splashed solder with a small wire-bristle brush.
natively, obtain and wear a commercially available discharg-
ing wrist strap device, which should be removed to prevent
potential shock reasons prior to applying power to the unit
under test.
Copyright © LG Electronics. Inc. All rights reserved. -4- LGE Internal Use Only
Only for training and service purposes
IC Remove/Replacement 3. Solder the connections.
Some chassis circuit boards have slotted holes (oblong) through CAUTION: Maintain original spacing between the replaced
which the IC leads are inserted and then bent flat against the cir- component and adjacent components and the circuit board to
cuit foil. When holes are the slotted type, the following technique prevent excessive component temperatures.
should be used to remove and replace the IC. When working with
boards using the familiar round hole, use the standard technique Circuit Board Foil Repair
as outlined in paragraphs 5 and 6 above. Excessive heat applied to the copper foil of any printed circuit
board will weaken the adhesive that bonds the foil to the circuit
Removal board causing the foil to separate from or "lift-off" the board. The
1. Desolder and straighten each IC lead in one operation by following guidelines and procedures should be followed when-
gently prying up on the lead with the soldering iron tip as the ever this condition is encountered.
solder melts.
2. Draw away the melted solder with an anti-static suction-type At IC Connections
solder removal device (or with solder braid) before removing To repair a defective copper pattern at IC connections use the
the IC. following procedure to install a jumper wire on the copper pattern
Replacement side of the circuit board. (Use this technique only on IC connec-
1. Carefully insert the replacement IC in the circuit board. tions).
2. Carefully bend each IC lead against the circuit foil pad and
solder it. 1. Carefully remove the damaged copper pattern with a sharp
3. Clean the soldered areas with a small wire-bristle brush. knife. (Remove only as much copper as absolutely necessary).
(It is not necessary to reapply acrylic coating to the areas). 2. carefully scratch away the solder resist and acrylic coating (if
used) from the end of the remaining copper pattern.
"Small-Signal" Discrete Transistor 3. Bend a small "U" in one end of a small gauge jumper wire and
Removal/Replacement carefully crimp it around the IC pin. Solder the IC connection.
1. Remove the defective transistor by clipping its leads as close 4. Route the jumper wire along the path of the out-away copper
as possible to the component body. pattern and let it overlap the previously scraped end of the
2. Bend into a "U" shape the end of each of three leads remain- good copper pattern. Solder the overlapped area and clip off
ing on the circuit board. any excess jumper wire.
3. Bend into a "U" shape the replacement transistor leads.
4. Connect the replacement transistor leads to the corresponding At Other Connections
leads extending from the circuit board and crimp the "U" with Use the following technique to repair the defective copper pattern
long nose pliers to insure metal to metal contact then solder at connections other than IC Pins. This technique involves the
each connection. installation of a jumper wire on the component side of the circuit
board.
Power Output, Transistor Device
Removal/Replacement 1. Remove the defective copper pattern with a sharp knife.
1. Heat and remove all solder from around the transistor leads. Remove at least 1/4 inch of copper, to ensure that a hazardous
2. Remove the heat sink mounting screw (if so equipped). condition will not exist if the jumper wire opens.
3. Carefully remove the transistor from the heat sink of the circuit 2. Trace along the copper pattern from both sides of the pattern
board. break and locate the nearest component that is directly con-
4. Insert new transistor in the circuit board. nected to the affected copper pattern.
5. Solder each transistor lead, and clip off excess lead. 3. Connect insulated 20-gauge jumper wire from the lead of the
6. Replace heat sink. nearest component on one side of the pattern break to the
lead of the nearest component on the other side.
Diode Removal/Replacement Carefully crimp and solder the connections.
1. Remove defective diode by clipping its leads as close as pos- CAUTION: Be sure the insulated jumper wire is dressed so the
sible to diode body. it does not touch components or sharp edges.
2. Bend the two remaining leads perpendicular y to the circuit
board.
3. Observing diode polarity, wrap each lead of the new diode
around the corresponding lead on the circuit board.
4. Securely crimp each connection and solder it.
5. Inspect (on the circuit board copper side) the solder joints of
the two "original" leads. If they are not shiny, reheat them and
if necessary, apply additional solder.
Copyright © LG Electronics. Inc. All rights reserved. -5- LGE Internal Use Only
Only for training and service purposes
SPECIFICATION
NOTE : Specifications and others are subject to change without notice for improvement.
Copyright © LG Electronics. Inc. All rights reserved. -6- LGE Internal Use Only
Only for training and service purposes
No. Item Specification Remarks
1) Digital TV
- DVB-T/T2
- DVB-C
2 Broadcasting system - DVB-S/S2
2) Analogue TV
- PAL/SECAM B/G/I/D/K
- SECAM L/L’
1) Digital TV
- VHF, UHF
- C-Band,Ku-Band
2) Analogue TV
3 Program coverage
- VHF : E2 to E12
- UHF : E21 to E69
- CATV : S1 to S20
- HYPER : S21 to S47
► DVB-T
- Guard Interval(Bitrate_Mbit/s)
1/4, 1/8, 1/16, 1/32
- Modulation : Code Rate
QPSK : 1/2, 2/3, 3/4, 5/6, 7/8
16-QAM : 1/2, 2/3, 3/4, 5/6, 7/8
64-QAM : 1/2, 2/3, 3/4, 5/6, 7/8
► DVB-T2 (Model : *L*V*-Z* (T2 only Model))
- Guard Interval(Bitrate_Mbit/s)
1/4, 1/8, 1/16, 1/32, 1/128, 19/128, 19/256,
- Modulation : Code Rate
QPSK : 1/2, 2/5, 2/3, 3/4, 5/6
Analog : Upper Heterodyne 16-QAM : 1/2, 2/5, 2/3, 3/4, 5/6
4 Receiving system
Digital : COFDM, QAM 64-QAM : 1/2, 2/5, 2/3, 3/4, 5/6
256-QAM : 1/2, 2/5, 2/3, 3/4, 5/6
► DVB-C
- Symbolrate : 4.0Msymbols/s to 7.2Msymbols/s
- Modulation :
16QAM, 64-QAM, 128-QAM and 256-QAM
► DVB-S/S2
- symbolrate
DVB-S2 (8PSK / QPSK) : 2 ~ 45Msymbol/s
DVB-S (QPSK) : 2 ~ 45Msymbol/s
- viterbi
DVB-S mode : 1/2, 2/3, 3/4, 5/6, 7/8
DVB-S2 mode : 1/2, 2/3, 3/4, 3/5, 4/5, 5/6, 8/9, 9/10
4 System :
5 Video Input (1EA) PAL, SECAM, NTSC4.43 PAL, SECAM, NTSC4.43, PAL60
Hybrid Type
Antenna, AV, Component, HDMI1, HDMI2,
6 Head phone out
HDMI3, USB1, USB2, USB3
Y/Cb/Cr
7 Component Input (1EA)
Y/Pb/Pr
HDMI1-DTV
8 HDMI Input (3EA) HDMI2-DTV
HDMI3-DTV
9 Audio Input (2EA) Component/AV2/DVI L/R Input
10 SPDIF out (1EA) SPDIF out
11 USB (3EA) EMF, DivX HD, For SVC (download) JPEG, MP3
12 Ethernet Connect(1EA) Ethernet Connect
13 PCMCIA Card slot (1EA) PCMCIA slot
Copyright © LG Electronics. Inc. All rights reserved. -7- LGE Internal Use Only
Only for training and service purposes
5. External Input Support Format
5.1. Component input(Y, PB, PR)
No Resolution H-freq.(kHz) V-freq.(Hz) Pixel clock Proposed
1. 720*480i 15.73 59.94 13.500 SDTV, DVD 480I(525I)
2 720*480i 15.75 60.00 13.514 SDTV, DVD 480I(525I)
3. 720*576i 15.625 50.00 13.500 SDTV, DVD 576I(625I) 50Hz
4 720*480p 31.47 59.94 27.000 SDTV 480P
5 720*480p 31.50 60.00 27.027 SDTV 480P
6 720*576p 31.25 50.00 27.000 SDTV 576P 50Hz
7 1280*720 44.96 59.94 74.176 HDTV 720P
8 1280*720 45.00 60.00 74.250 HDTV 720P
9 1280*720 37.50 50.00 74.250 HDTV 720P 50Hz
10 1920*1080 28.125 50.00 74.250 HDTV 1080I 50Hz,
11 1920*1080 33.72 59.94 74.176 HDTV 1080I
12 1920*1080 33.75 60.00 74.25 HDTV 1080I
13 1920*1080 56.25 50 148.5 HDTV 1080P
14 1920*1080 67.43 59.94 148.5 HDTV 1080P
15 1920*1080 67.50 60.00 148.5 HDTV 1080P
Copyright © LG Electronics. Inc. All rights reserved. -8- LGE Internal Use Only
Only for training and service purposes
22 3840*2160 53.95 23.98 296.703 UDTV 2160P
23 3840*2160 54 24.00 297.00 UDTV 2160P
24 3840*2160 56.25 25.00 297.00 UDTV 2160P
25 3840*2160 61.43 29.97 296.703 UDTV 2160P
26 3840*2160 67.5 30.00 297.00 UDTV 2160P
When HDMI1,2,3
27 3840*2160 112.5 50.00 594 UDTV 2160P
UHD DEEP COLOUR ON
When HDMI1,2,3
28 3840*2160 134.865 59.94 593.407 UDTV 2160P
UHD DEEP COLOUR ON
When HDMI1,2,3
29 3840*2160 135 60.00 594 UDTV 2160P
UHD DEEP COLOUR ON
30 4096*2160 53.95 23.98 296.703 UDTV 2160P
31 4096*2160 54 24.00 297 UDTV 2160P
32 4096*2160 56.25 25.00 297 UDTV 2160P
33 4096*2160 61.43 29.97 296.703 UDTV 2160P
34 4096*2160 67.5 30.00 297 UDTV 2160P
When HDMI1,2,3
35 4096*2160 112.5 50.00 594 UDTV 2160P
UHD DEEP COLOUR ON
When HDMI1,2,3
36 4096*2160 134.865 59.94 593.407 UDTV 2160P
UHD DEEP COLOUR ON
When HDMI1,2,3
37 4096*2160 135 60.00 594 UDTV 2160P
UHD DEEP COLOUR ON
Copyright © LG Electronics. Inc. All rights reserved. -9- LGE Internal Use Only
Only for training and service purposes
5.3. 3D Mode - DTV/HDMI/USB
5.3.1. RF Input
No. Resolution H-freq(kHz) V-freq.(Hz) Pixel clock(MHz) Proposed 3D input proposed mode
1 1280*720 37.500 50 74.25 HDTV 720P 2D to 3D, Side by Side, Top & Bottom
2 1920*1080 28.125 50 74.25 HDTV 1080I 2D to 3D, Side by Side, Top & Bottom
Copyright © LG Electronics. Inc. All rights reserved. - 10 - LGE Internal Use Only
Only for training and service purposes
37.500 50 74.25 19 Top-and-Bottom Primary(HDTV 720P)
44.96 / 45 59.94 / 60 74.17/74.25 4 Side-by-side(half) Primary(HDTV 720P)
5 1280*720
75 50 148.5 19
Frame packing Primary(HDTV 720P)
89.91/90 59.94 / 60 148.35/148.5 4
Top-and-Bottom Secondary(HDTV 1080I)
28.125 50.00 74.25 20
Side-by-side(half) Primary(HDTV 1080I)
Top-and-Bottom Secondary(HDTV 1080I)
6 1920*1080 33.72 / 33.75 59.94 / 60 74.17/74.25 5
Side-by-side(half) Primary(HDTV 1080I)
56.25 50.00 148.5 20 Frame packing Primary(HDTV 1080I)
67.432/67.50 59.94 / 60 148.35/148.5 5 Frame packing Primary(HDTV 1080I)
Top-and-Bottom Primary(HDTV 1080P)
26.97 / 27 23.97 / 24 74.17/74.25 32
Side-by-side(half) Primary(HDTV 1080P)
Top-and-Bottom Secondary(HDTV 1080P)
28.125 25 74.25 33
Side-by-side(half) Secondary(HDTV 1080P)
Top-and-Bottom Primary(HDTV 1080P)
33.716 / 33.75 29.976 / 30.00 74.18/74.25 34
Side-by-side(half) Secondary(HDTV 1080P)
7 1920*1080 43.94/54 23.97 / 24 148.35/148.5 32 Frame packing Primary(HDTV 1080P)
56.25 25 148.5 33 Frame packing Secondary(HDTV 1080P)
67.432 / 67.5 29.976 / 30.00 148.35/148.5 34 Frame packing Primary(HDTV 1080P)
Top-and-Bottom Primary(HDTV 1080P)
56.250 50 148.5 31
Side-by-side(half) Secondary(HDTV 1080P)
Top-and-Bottom Primary(HDTV 1080P)
67.43 / 67.5 59.94 / 60 148.35/148.50 16
Side-by-side(half) Secondary(HDTV 1080P)
2D to 3D,
5 4096*2160 54 24 297.00 HDTV 2160P Top & Bottom(half),
Side by Side(half)
640*350
720*400 2D to 3D,
6 Others - - - 640*480 Side by Side(half),
800*600 Top & Bottom
1152*864
Copyright © LG Electronics. Inc. All rights reserved. - 11 - LGE Internal Use Only
Only for training and service purposes
(4) Component Input (3D) (3D Supported mode manually)
No. Resolution H-freq(kHz) V-freq.(Hz) Pixel clock(MHz) Proposed 3D input proposed mode
2D to 3D,
1 1280*720 37.5 50 74.25 HDTV 720P
Side by Side(half), Top & Bottom
2D to 3D,
2 1280*720 45.00 60.00 74.25 HDTV 720P
Side by Side(half), Top & Bottom
2D to 3D,
3 1280*720 44.96 59.94 74.176 HDTV 720P
Side by Side(half), Top & Bottom
2D to 3D,
4 1920*1080 33.75 60.00 74.25 HDTV 1080I
Side by Side(half), Top & Bottom
2D to 3D,
5 1920*1080 33.72 59.94 74.176 HDTV 1080I
Side by Side(half), Top & Bottom
2D to 3D,
6 1920*1080 28.12 50 74.25 HDTV 1080I
Side by Side(half), Top & Bottom
2D to 3D,
7 1920*1080 67.500 60 148.50 HDTV 1080P
Side by Side(half), Top & Bottom
2D to 3D,
8 1920*1080 67.432 59.94 148.352 HDTV 1080P
Side by Side(half), Top & Bottom
2D to 3D,
9 1920*1080 27.000 24.000 74.25 HDTV 1080P
Side by Side(half), Top & Bottom
2D to 3D,
10 1920*1080 28.12 25 74.25 HDTV 1080P
Side by Side(half), Top & Bottom
2D to 3D,
11 1920*1080 56.25 50 74.25 HDTV 1080P
Side by Side(half), Top & Bottom
2D to 3D,
12 1920*1080 26.97 23.976 74.176 HDTV 1080P
Side by Side(half), Top & Bottom
2D to 3D,
13 1920*1080 33.75 30.000 74.25 HDTV 1080P
Side by Side(half), Top & Bottom
2D to 3D,
14 1920*1080 33.71 29.97 74.176 HDTV 1080P
Side by Side(half), Top & Bottom
1 Under 704x480 - - - 2D to 3D
Over 704x480
2 Under 1080P - - - 2D to 3D, Side by Side(Half), Top & Bottom
interlaced
Copyright © LG Electronics. Inc. All rights reserved. - 12 - LGE Internal Use Only
Only for training and service purposes
(6) USB -Photo (3D) (3D supported mode manually)
No. Resolution H-freq(kHz) V-freq.(Hz) Pixel clock(MHz) 3D input proposed mode
1 - - - - 2D to 3D, Side by Side(Half), Top & Bottom
Copyright © LG Electronics. Inc. All rights reserved. - 13 - LGE Internal Use Only
Only for training and service purposes
ADJUSTMENT INSTRUCTION
1. Application Range 3.3. LAN Inspection
This specification sheet is applied to UD62M Chassis applied 3.3.1. Equipment & Condition
LED TV all models manufactured in TV factory. - Each other connection to LAN Port of IP Hub and Jig
2. Designation
(1) Because this is not a hot chassis, it is not necessary to
use an isolation transformer. However, the use of isolation
transformer will help protect test instrument.
(2) Adjustment must be done in the correct order.
(3) The adjustment must be performed in the circumstance of
25 °C ± 5 °C of temperature and 65 % ± 10 % of relative
humidity if there is no specific designation.
3.3.2. LAN inspection solution
- LAN Port connection with PCB
(4) The input voltage of the receiver must keep AC 100-240
- setting automatic IP
V~, 50/60 Hz.
(5) The receiver must be operated for about 5 minutes prior to
the adjustment when module is in the circumstance of over
15 °C.
[Caution]
When still image is displayed for a period of 20 minutes or
longer (Especially where W/B scale is strong. Digital pattern
13ch and/or Cross hatch pattern 09ch), there can some
afterimage in the black level area.
3. Automatic Adjustment
3.1. MAC address D/L , CI+ key D/L,
3.3.3. WIDEVINE Key Inspection
Widevine key D/L, ESN D/L, - Confirm Key input Data at the “IN START” MENU Mode
HDCP1.4 & 2.0 D/L
- Connect: USB port
Copyright © LG Electronics. Inc. All rights reserved. - 14 - LGE Internal Use Only
Only for training and service purposes
3.4. LAN PORT INSPECTION(PING TEST) 3.6. C
I+ Key checking method
(check the Section 4.2) (Only EU Model)
heck whether the key was downloaded or not at ‘In Start’
C
menu. (Refer to below).
3) result value
- normally status for download : OKx
- abnormally status for download : NGx
3.5. Model name & Serial number Download 3.6.2. check the method of CI+ Key value (RS232)
3.5.1 Model name & Serial number D/L (1) into the main ass’y mode (RS232 : aa 00 00)
- Press “P-ONLY” key of service remote control.
(Baud rate : 115200 bps) CMD 1 CMD 2 Data 0
- Connect RS-232C Signal to USB Cable to USB. A A 0 0
- Write Serial number by use USB port.
- Must check the serial number at Instart menu. (2) check the mothed of CI+ key by command
(RS232 : ci 00 20)
3.5.2 Method & notice CMD 1 CMD 2 Data 0
(1) Serial number D/L is using of scan equipment.
(2) Setting of scan equipment operated by Manufacturing C I 2 0
Technology Group.
(3) Serial number D/L must be conformed when it is produced (3) result value
in production line, because serial number D/L is mandatory i 01 OK 1d1852d21c1ed5dcx
by D-book 4.0
CI+ Key Value
Manual Download (Model Name and Serial Number)
If the TV set is downloaded By OTA or Service man,
Sometimes model name or serial number is initialized.
(Not always)
There is impossible to download by bar code scan, so It need
Manual download.
Copyright © LG Electronics. Inc. All rights reserved. - 15 - LGE Internal Use Only
Only for training and service purposes
3.7. WIFI MAC ADRESS CHECK ⓐ Product ID
ⓑ Serial No: Controlled on production line.
3.7.1. Using RS232 Command
ⓒ Month, Year: Controlled on production line:
Command Set ACK
ex) Monthly : ‘01’ → ‘01’, Year : ‘2016’ → ‘1A’
Transmission [A][l][][Set ID][][20][Cr] [O][K][x] or [N][G] ⓓ Model Name(Hex): LGTV
ⓔ Checksum(LG TV): Changeable by total EDID data.
ⓕ Vendor Specific(HDMI)
3.7.2. check the menu on in-start
4.2.4.1. EDID
- DTS EDID (3D)
# HDMI1
(1) HDMI Deep Color OFF (C/S: 0x9F, 0X07)
4. Manual Adjustment
4.1. ADC adjustment is not needed
because of OTP(Auto ADC adjustment)
4.2.2. Equipment
▪ Since embedded EDID data is used, EDID download JIG,
HDMI cable and D-sub cable are not need.
▪ W hen TV set is powered on, it will be downloaded
automatically.
Copyright © LG Electronics. Inc. All rights reserved. - 16 - LGE Internal Use Only
Only for training and service purposes
# HDMI2 (2) HDMI Deep Color ON (C/S: 0x9F, 0x3D)
(1) HDMI Deep Color OFF (C/S: 0x9F, 0XF7)
# HDMI4
(2) HDMI Deep Color ON (C/S: 0x9F, 0x4D) (1) HDMI Deep Color OFF (C/S: 0x9F, 0XD7)
Copyright © LG Electronics. Inc. All rights reserved. - 17 - LGE Internal Use Only
Only for training and service purposes
Checksum(HDMI 1/2/3) # HDMI2
(1) HDMI Deep Color OFF (C/S: 0x9F, 0X00)
FFh (Checksum) FFh (Checksum)
Input
Deep Color : OFF Deep Color : ON
HDMI1 0x9F 0x07 0x9F 0x5D
HDMI2 0x9F 0XF7 0x9F 0x4D
HDMI3 0x9F 0XE7 0x9F 0x3D
HDMI4
0x9F 0XD7 0x9F 0x2D
(only for E6)
# HDMI3
(1) HDMI Deep Color OFF (C/S: 0x9F, 0XF0)
Copyright © LG Electronics. Inc. All rights reserved. - 18 - LGE Internal Use Only
Only for training and service purposes
(2) HDMI Deep Color ON (C/S: 0x9F, 0x46) (2) HDMI Deep Color ON (C/S: 0x9F, 0XD8)
Copyright © LG Electronics. Inc. All rights reserved. - 19 - LGE Internal Use Only
Only for training and service purposes
# HDMI3
(1) HDMI Deep Color OFF (C/S: 0x9F, 0X62)
5. White Balance Adjustment
5.1. White Balance Adjustment
5.1.1. Overview
(1) W/B adj. Objective & How-it-works
1) Objective: To reduce each Panel's W/B deviation
2) How-it-works : When R/G/B gain in the OSD is at 192, it
means the panel is at its Full Dynamic Range. In order
to prevent saturation of Full Dynamic range and data,
one of R/G/B is fixed at 192, and the other two is
lowered to find the desired value.
3) Adjustment condition : normal temperature
① Surrounding Temperature : 25 ± 5 °C
② Warm-up time: About 5 Min
③ Surrounding Humidity : 20 % ~ 80 %
5.1.2. Equipment
(1)Color Analyzer: CA-210 (LED: CH 14 / OLED: CH 17)
(2) A dj. Computer(During auto adj., RS-232C protocol is
needed)
(3) Adjustment Remote control
(2) HDMI Deep Color ON (C/S: 0x9F, 0Xb8) (4) ) Video Signal Generator MSPG-925F 720p/216-Gray
(Model:204, Pattern:49)
→ Only when internal pattern is not available
* Color Analyzer Matrix should be calibrated using CS-100.
jGh ¡G
wG
yzTYZYjG
jG
|ziGGyzTYZYjG
yzTYZYjG
wGnG
zGzG
pG{}GGGGSGG
Copyright © LG Electronics. Inc. All rights reserved. - 20 - LGE Internal Use Only
Only for training and service purposes
Ex) wb 00 00 -> Begin white balance auto-adj. 5.1.5.2 Manual adj. method
wb 00 10 -> Gain adj. (1) Set TV in Adj. mode using POWER ON
ja 00 ff -> Adj. data (2) Zero Calibrate the probe of Color Analyzer, then place it on
jb 00 c0 the center of LCD module within 10cm of the surface.
(3) Press ADJ key EZ adjust using adj. R/C 7. White-
wb 00 1f -> Gain adj. complete Balance then press the cursor to the right (KEY ).
*(wb 00 20(start), wb 00 2f(endc)) -> Off-set adj. ( When KEY( ) is pressed 216 Gray internal pattern will be
wb 00 ff ->End white balance auto adj displayed.)
(4) One of R Gain / G Gain / B Gain should be fixed at 192,
▪Adj. Map and the rest will be lowered to meet the desired value.
Adj. Command Data Range Default (5) Adj. is performed in COOL, MEDIUM, WARM 3 modes of
(lower case (Hex.) (Decimal) color temperature.
ASCII)
** G-fix adjustment
CMD1 CMD2 MIN MAX - Adjust modes (Cool), Fix the G gain to 172 (default data)
Cool R Gain j g 00 C0 TBD and change the others (G/B Gain ).
- Adjust two modes(Medium / Warm), Fix the one of R/G/B
G Gain j h 00 C0 TBD
gain to 192 (default data) and decrease the others.
B Gain j i 00 C0 TBD ▪ If internal pattern is not available, use RF input. In EZ Adj.
R Cut TBD menu 7.White Balance, you can select one of 2 Test-
pattern: ON, OFF. Default is inner(ON). By selecting OFF,
G Cut TBD you can adjust using RF signal in 216 Gray pattern.
B Cut TBD
▪ Adj. condition and cautionary items
Medium R Gain j a 00 C0 TBD
1) Lighting condition in surrounding area
G Gain j b 00 C0 TBD S urrounding lighting should be lower 10 lux. Try to
B Gain j c 00 C0 TBD isolate adj. area into dark surrounding.
2) Probe location
R Cut TBD - P DP: Color Analyzer (CA-100, CA-100+, CA210)
G Cut TBD probe should be firmly attached to the Module
- LCD: Color Analyzer (CA-210) probe should be within
B Cut TBD
10cm and perpendicular of the module surface (80°~
Warm R Gain j d 00 C0 TBD 100°)
G Gain j e 00 C0 TBD 3) Aging time
- After Aging Start, Keep the Power ON status during 5
B Gain j f 00 C0 TBD Minutes.
R Cut TBD - In case of LCD, Back-light on should be checked using
G Cut TBD no signal or Full-white pattern.
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5.1.7. EDGE LED White balance table (2) Medium
▪ E dge LED module change color coordinate because of 1) Purpose : Adjust the color temperature to reduce the
aging time deviation of the module color temperature.
▪ apply under the color coordinate table, for compensated 2) P rinciple : To adjust the white balance without the
aging time saturation, Fix the B gain to 192 (default data) and
Color Cool 0.256 0.271 0.286 10,000K ** The W/B Tolerance
decrease the others.
Tem- 0.255 0.270 0.285 is ±0.015 for picture 3) Adjustment mode : mode – Medium
pera- quality by DQA.
ture (1) Video input: 204 (3) Warm
(Set) Gray (80% of full 1) Purpose : Adjust the color temperature to reduce the
white pattern)
(2) Backlight UI deviation of the module color temperature.
setting 2) P rinciple : To adjust the white balance without the
- Cool (100), Medium saturation, Fix the W gain to 192 (default data) and
(100), Warm (100) decrease the others.
(3) Color temp UI
3) Adjustment mode : mode – Warm
setting
- Warm (W50),
Medium (0), 5.3.8.3. R eference (White Balance Adj. coordinate and color
Cool (C50) temperature
(1) Luminance: 204 Gray, 80IRE
▪ (Normal line) White balance table (2) Standard color coordinate and temperature using CS-1000
Gumi & Global (over 26 inch)
Aging Cool Medium Warm
time x y x y x y 5.3.8.4. R eference (White Balance Adj. coordinate and color
(Min) temperature)
271 270 286 289 313 329
▪ Luminance: 204 Gray
1 0-2 282 289 297 308 324 348 ▪ Standard color coordinate and temperature using CS-1000
2 3-5 281 287 296 306 323 346 (over 26 inch)
3 6-9 279 284 294 303 321 343 Coordinate
4 10-19 277 280 292 299 319 339 Mode Temp ∆uv
x y
5 20-35 275 277 290 296 317 336
Cool 0.277 0.278 11,000K -0.0030
6 36-49 274 274 289 293 316 333
Medium 0.286 0.289 9300K 0.0000
7 50-79 273 272 288 291 315 331
8 80-119 272 271 287 290 314 330 Warm 0.313 0.329 6500K +0.0030
9 Over 120 271 270 286 289 313 329 ▪ S tandard color coordinate and temperature using
CA-210(CH-17)
5.1.8. OLED White balance Coordinate
Mode Temp ∆uv
5.2.8.1. Auto WB calibration & 10% window pattern brightness x y
check(HDR)
Cool 0.277±0.002 0.278±0.002 11000K -0.0030
(1) Set TV in ADJ mode using P-ONLY key (or POWER ON
key) Medium 0.286±0.002 0.289±0.002 9300K 0.0000
(2) Place optical probe on the center of the display Warm 0.313±0.002 0.329±0.002 6500K +0.0030
- It need to check probe condition of zero calibration before
adjustment.
(3) Connect RS-232C Cable 5.1.9. Local Dimming Function Check
(4) Select mode in ADJ Program and begin a adjustment. (1) Turn on TV (Power only mode)
(5) When WB adjustment is completed with OK message, (2) Press TILT key on the Adj.Remote.
check adjustment status of pre-set mode (Cool, Medium, (3) c heck that Backlight move from left to right as below
Warm, 10% window pattern brightness check) picture.
(6) Remove probe and RS-232C cable. (4) Press “exit” Key to stop Local dimming check.
Copyright © LG Electronics. Inc. All rights reserved. - 22 - LGE Internal Use Only
Only for training and service purposes
6.1. Magic Motion Remote control test 6.3. EYE Q Inspection (Except Germany)
- Equipment : RF Remote control for test, (1) Press EYE key of Adj. R/C
IR-KEY-Code Remote control for test (2) Check Sensor data / backlight data available.
- You must confirm the battery power of RF-Remote control
before test(recommend that change the battery per every lot)
- Sequence (test)
1) If you select the ‘start key(OK)’ on the Adjustment remote
control, you can pairing with the TV SET.
2) You can check the cursor on the TV Screen, when select
the "OK" key on the Adjustment remote control.
3) You must remove the pairing with the TV Set by select (3) Cover the Eye Q sensor on the front of the using your
‘Mute + OK Key’ on the Adjustment remote control. hand and wait for 6 seconds
(4) Confirm that value is lower than 10 of the “Raw Data
(Sensor data, Back light )” If after 6 seconds, value is not
6.2. 3D function test lower than 10, replace Eye Q sensor
(Pattern Generator MSHG-600, MSPG-6100[Support HDMI1.4]) (5) Remove your hand from the Eye Q sensor and wait for 6
* HDMI mode NO. 872 , pattern No.83 seconds
(1) Please input 3D test pattern like below (6) Confirm that “ok” pop up. If change is not seen, replace
(HDMI mode NO. 872 , pattern No.83) Eye Q sensor
6.4.2.Method
(1) Press ADJ key on the Adj. R/C, then select Country Group
Menu
(2) Depending on destination, select Country Group Code or
Country Group then on the lower Country option, select
US, CA, MX. Selection is done using +, - or KEY
(3) Check the Sound from the Speaker or using AV & Optic
TEST program (It’s connected to MSHG-600)
Copyright © LG Electronics. Inc. All rights reserved. - 23 - LGE Internal Use Only
Only for training and service purposes
7. GND and Internal Pressure check 9. USB S/W Download
7.1. Method (option, Service only)
(1) GND & Internal Pressure auto-check preparation (1) Put the USB Stick to the USB socket.
- Check that Power Cord is fully inserted to the SET. (2) Go to General menu then enter to About This TV.
(If loose, re-insert)
(2) Perform GND & Internal Pressure auto-check
- Unit fully inserted Power cord, Antenna cable and A/V
arrive to the auto-check process.
- Connect D-terminal to AV JACK TESTER
- Auto CONTROLLER(GWS103-4) ON
- Perform GND TEST
- If NG, Buzzer will sound to inform the operator.
- If OK, changeover to I/P check automatically.
(Remove CORD, A/V form AV JACK BOX.)
- Perform I/P test
- If NG, Buzzer will sound to inform the operator.
- If OK, Good lamp will lit up and the stopper will allow the (3) Enter the USB EXPERT MODE.
pallet to move on to next process.
7.2. Checkpoint
▪ TEST voltage
- GND: 1.5 KV / min at 100 mA
- SIGNAL: 3 KV / min at 100 mA
▪ TEST time: 1 second
▪ TEST POINT
- GND TEST = POWER CORD GND & SIGNAL CABLE
METAL GND
- Internal Pressure TEST = POWER CORD GND & LIVE &
NEUTRAL
▪ LEAKAGE CURRENT: At 0.5 mArms
(4) Updating is starting.
(5) Updating Completed, The TV will restart automatically
(6) If your TV is turned on, check your updated version and
8. Audio Tool option. (explain the Tool option, next stage)
No Item Min Typ Max Unit Remark
* If downloading version is more high than your TV have,
TV can lost all channel data. In this case, you have to
Audio practical max 10 12 W
Output, L/R
EQ Off channel recover. if all channel data is cleared, you didn’t
1 AVL Off have a DTV/ATV test on production line.
(Distortion=10% max 8.9 9.8 Vrms Clear Voice Off
Output)
Speaker
EQ On * After downloading, have to adjust Tool Option again.
2 10 12 W AVL On (1) Push "ADJ" key in service remote control.
(8 Ω Impedance)
Clear Voice On
(2) Select "Tool Option 1" and push "OK" button.
(3) Punch in the number. (Each model has their number)
Measurement condition:
(1) RF input: Mono, 1 KHz sine wave signal, 100 % Modulation
(2) CVBS, Component: 1 KHz sine wave signal 0.5 Vrms
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Only for training and service purposes
BLOCK DIAGRAM
1. M16
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Only for training and service purposes
2. F16
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3. Tuner + CI
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Only for training and service purposes
4. Video & Audio IN/OUT
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Only for training and service purposes
5. HDMI 2.0
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Only for training and service purposes
6. USB / Wi-Fi / M-Remote / UART
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Only for training and service purposes
7. Power
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Only for training and service purposes
8. M16 I2C
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Only for training and service purposes
9. SoC clock source & frequency
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Only for training and service purposes
10. EPI block (PMIC)
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Only for training and service purposes
EXPLODED VIEW
IMPORTANT SAFETY NOTICE
Many electrical and mechanical parts in this chassis have special safety-related characteristics.These
parts are identified by in the EXPLODED VIEW.
It is essential that these special safety parts should be replaced with the same components as
recommended in this manual to prevent Shock, Fire, or other Hazards.
Do not modify the original design without permission of manufacturer.
500
510
AH1
700
571
570
910
AG1
900
Stand Screw
A10
400
Stand Base
Stand Body
A9
710
A22
521
540
LV2
120
(Option)
200T
530
LV1
810
800
300
820
200
Copyright © LG Electronics. Inc. All rights reserved. - 35 - LGE Internal Use Only
Only for training and service purposes
DISASSEMBLY
1. Disassemble Stand
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Only for training and service purposes
2. Disassemble B/C Screw
O : M3*5.5 (8EA)
O : M4*10 (1EA)
O : 4 ~ 7Kgf.cm
O : 5~ 7Kgf.cm
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TROUBLE SHOOTING GUIDE
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Only for training and service purposes
Contents of Standard Repair Process
No. Error symptom (High category) Error symptom (Mid category) Page Remarks
1 No video/Normal audio 1
2 No video/No audio 2
3 Picture broken/ Freezing 3
A. Video error
4 Color error 4
Vertical/Horizontal bar, residual image, light
5 5
spot, external device color error
6 No power 6
B. Power error Off when on, off while viewing, power auto
7 7
on/off
8 No audio/Normal video 8
C. Audio error
9 Wrecked audio/discontinuation/noise 9
12 D. Function error
Wifi operating checking 12
13 Camera operating checking 13
14 External device recognition error 14
15 E. Noise Circuit noise, mechanical noise 15
16 F. Exterior error Exterior defect 16
First of all, Check whether there is SVC Bulletin in GSCS System for these model.
Copyright ⓒ 2016 LG Electronics. Inc. All right reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process
Established
Error A. Video error date
symptom
No video/ Normal audio Revised date 1/16
First of all, Check whether all of cables between board is inserted properly or not.
(Main B/D↔ Power B/D, Vx1/EPI Cable, Speaker Cable, IR B/D Cable,,,)
☞A1 ☞A18
No video Normal Y Check Back Light Y Check Power Normal Y Replace T-con/Main
Normal audio On Board or module
audio On with naked eye Board voltage
18V, etc.
N N
☞A18 N
Move to No Check Power Board 18V output Repair or Replace
video/No audio Power Board or parts
Replace Inverter
Normal Y
or module
voltage
End
N
Repair Power
Board or parts
Copyright ⓒ 2016 LG Electronics. Inc. All right reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process
Established
Error A. Video error date
symptom
No video/ No audio Revised date 2/16
☞A18
Check various Check and
Normal Y
No Video/ voltages of Power replace
No audio Board ( 18V) voltage?
MAIN B/D
N End
Replace Power
Board and repair
parts
Copyright ⓒ 2016 LG Electronics. Inc. All right reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process
Established
Error A. Video error date
symptom
Picture broken/ Freezing Revised date 3/16
N
☞ A4
Check RF Cable
Normal Y Check SVC N Check Y
Connection Close
1. Reconnection Picture? S/W Version Bulletin? Tuner soldering
2. Install Booster N
Y
N
S/W Upgrade
N Contact with signal distributor
Normal
Picture? or broadcaster (Cable or Air)
Normal N
Y Picture? Replace
Main B/D
Y
Close
Close
Copyright ⓒ 2016 LG Electronics. Inc. All right reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process
Established
Error A. Video error date
symptom
Color error Revised date 4/16
☞A6 ☞ A7
Check color by input ☞A8 ※ Check the V
-External Input Y x1 or EPI Cable Y
-COMPONENT Check Color Color Color Y Replace module
and Connector Replace Main B/D
-AV Test pattern error? error? error? Or T-Con B/D
And Replace
-HDMI N Link Cable N N
Check
External Input/ External device Y
external
Component /Cable Replace Main/T-con B/D
device and
error normal
cable
N
Request repair
for external
device/cable
Y
Check the N
Menu
HDMI ULTRA HD Replace Main/T-con B/D
On?
Deep Color menu
※ All Settings General HDMI ULTRA HD Deep Color On/Off
Y
Menu Off and Re-Check
Copyright ⓒ 2016 LG Electronics. Inc. All right reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process
Replace
Vertical/Horizontal bar, residual image, light spot Module
☞ A7 N
☞A8 Check the Check and
Screen N N Screen N Screen
Check Test pattern lock Signal of Normal? replace Link Replace Main/T-con B/D
normal? normal? (adjust VCOM, If need) normal?
Vx1 or EPI Cable
Y
Y Y Y
Copyright ⓒ 2016 LG Electronics. Inc. All right reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process
Established
Error B. Power error date
symptom
No power Revised date 6/16
☞A17 ☞A18
Y DC Power on N Y Replace
Check Power LED Normal Check Power
by pressing Power Key OK? Power B/D
Logo LED On? operation? On ‘”High”
On Remote control
. Stand-By: Red or Turn On
N Y
. Operating: Turn Off
Check Power cord Replace Main B/D
was inserted properly
☞A18
Measure the each output
N voltage of Power B/D
Normal?
Y Y
Close
※☞A18 Normal
Normal
voltage?
Y
Replace Main B/D
Check ST-BY Voltage
Y
voltage?
N
N
Replace Power B/D
Replace
Power B/D
Copyright ⓒ 2016 LG Electronics. Inc. All right reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process
Established
Error B. Power error date
symptom
Off when on, off while viewing, power auto on/off Revised date 7/16
Check outlet
☞A19
N Y
Check A/C cord Error? Check Power Off CPU Normal? End
Replace Main B/D
Mode Abnormal
N
Check for all 3- phase
power out Y Abnormal Replace Power B/D
1
* Please refer to the all cases which Status Power off List Explanation
"POWEROFF_REMOTEKEY" Power off by REMOTE CONTROL
can be displayed on power off mode.
"POWEROFF_OFFTIMER" Power off by OFF TIMER
"POWEROFF_SLEEPTIMER" Power off by SLEEP TIMER
"POWEROFF_INSTOP" Power off by INSTOP KEY
"POWEROFF_AUTOOFF" Power off by AUTO OFF
Normal "POWEROFF_ONTIMER" Power off by ON TIMER
"POWEROFF_RS232C" Power off by RS232C
"POWEROFF_RESREC" Power off by Reservated Record
"POWEROFF_RECEND" Power off by End of Recording
"POWEROFF_SWDOWN" Power off by S/W Download
"POWEROFF_UNKNOWN" Power off by unknown status except listed case
"POWEROFF_ABNORMAL1" Power off by abnormal status except CPU trouble
Abnormal
"POWEROFF_CPUABNORMAL" Power off by CPU Abnormal
Copyright ⓒ 2016 LG Electronics. Inc. All right reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process
Established
Error C. Audio error date
symptom
No audio/ Normal video Revised date 8/16
☞A20 ☞A21+A18
Check menu > Y Check audio B+ 18V Y
No audio Normal
Sound Out set Correct of Power Board
Screen normal voltage
CORRECT output
N N
Check Speaker N
Disconnection Replace MAIN Board End
disconnection
Replace Speaker
Copyright ⓒ 2016 LG Electronics. Inc. All right reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process
Established
Error C. Audio error date
symptom
Wrecked audio/ discontinuation/noise Revised date 9/16
Wrecked audio/
☞A21+A18
Check and replace
Discontinuation/ Check audio
speaker and
Noise for B+ Voltage (18V)
connector
Check input all audio
signal Y
Signal
-RF
normal? Wrecked audio/
-External Input Normal Y
signal Discontinuation/
N Replace Main B/D voltage?
Noise only
for D-TV
N
Wrecked audio/
Discontinuation/
Replace Power B/D
Noise only
for Analog
(When RF signal is not
received)
Request repair to external Wrecked audio/ Replace Main B/D End
cable/ANT provider Discontinuation/
Noise only
for External Input
(In case of N
External Input Connect and check Normal
signal error) other external audio?
Check and fix device
external device Y
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Only for training and service purposes
Standard Repair Process
Replace R/C
10
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Only for training and service purposes
Standard Repair Process
Normal Y
☞A4 operating? Close
RF Receiver ver N
Close N
is “00.00”?
Replace
MR15R Is show ok N Press the back key
Y message? about 5sec
11
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Only for training and service purposes
Standard Repair Process
☞A4 ☞A24
Check the Wi-Fi Mac value N Check the Wi-Fi Normal N Replace
INSTART menu is “NG”? Voltage?
Wafer pin Main B/D
Y
☞A24 Y
☞A4
Wi-Fi Mac value N
is “NG”? Close
12
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Only for training and service purposes
Standard Repair Process
☞A4 ☞A25
Check the Camera Ver. N Check the Camera wafer Normal N Replace
INSTART menu is “NULL”? Voltage?
P4200 12,13pin Main B/D
Y
☞A25 Y
☞A4
Camera Ver. N
is “NULL”? Close
Change the
Camera assy
13
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Only for training and service purposes
Standard Repair Process
Established
Error D. Function error date
symptom
External device recognition error Revised date 14/16
Y Check technical
Check External Input and
Signal information Technical N
input Component Replace Main B/D
input? - Fix information information?
Recognition error
signal
- S/W Version
N Y
HDMI/
Check and fix DVI, Optical
Fix in Replace Main B/D
external device/cable Recognition error
accordance
with technical
information
14
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Only for training and service purposes
Standard Repair Process
Established
Error E. Noise date
symptom
Circuit noise, mechanical noise Revised date 15/16
Check
Identify Circuit
location of Replace PSU
noise type noise
noise
15
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Only for training and service purposes
Standard Repair Process
Established
Error F. Exterior defect date
symptom
Exterior defect Revised date 16/16
Cabinet
Replace cabinet
damage
Remote
control Replace remote control
damage
Stand
Replace stand
dent
16
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Only for training and service purposes
Contents of Standard Repair Process Detail Technical Manual
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Only for training and service purposes
Contents of Standard Repair Process Detail Technical Manual
Continued from previous page
Copyright ⓒ 2016 LG Electronics. Inc. All right reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Established
symptom A. Video error_No video/Normal audio date
Revised
Content Check LCD back light with naked eye A1
date
<55/65UH95>
After turning on the power and disassembling the case, check with the naked eye,
whether you can see light from locations.
A1
Copyright ⓒ 2016 LG Electronics. Inc. All right reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Established
symptom A. Video error_No video/Normal audio date
Revised
Content Check White Balance value A2
date
<ALL MODELS>
Entry
Entrymethod
method
1.1.Press
Pressthe ADJ
the ADJbutton
buttonononthe
theremote
remotecontrol
controlfor
foradjustment.
adjustment.
2.2.Enter
Enterinto
intoWhite
WhiteBalance
Balanceofofitem
item6.13.
3.3.
After
Afterrecording
recordingthe
theR,R,G,G,B B(GAIN,
(GAIN,Cut)
Cut)value
valueofofColor
ColorTemp
Temp(Cool/Medium/Warm),
(Cool/Medium/Warm),
re-enter the value after replacing the MAIN BOARD.
re-enter the value after replacing the MAIN BOARD.
A2
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Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Established
symptom A. Video error_Video error, video lag/stop date
TUNER input signal strength checking method Revised
Content date A3
<ALL MODELS>
All Settings Programmes Programmes Tuning & Settings Manual Tuning Antenna DTV
Signal Strength is too strong : Use attenuator (-10dB, -15dB, -20dB etc.)
Signal Strength is too weak : Use Signal Booster
A3
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Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Established
symptom A. Video error_Video error, video lag/stop date
Version checking method Revised
Content date A4
<ALL MODELS>
Version
A4
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Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Established
symptom
A. Video error_Video error, video lag/stop
date
Revised
Content TUNER checking part A5
date
<ALL MODELS>
Checking method:
1. Check the signal strength or check whether the screen is normal when the external device is connected.
2. After measuring each voltage from power supply, finally replace the MAIN BOARD.
A5
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Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error A. Video error _Vertical/Horizontal bar, residual Established
symptom image, light spot date
Revised
Content connection diagram (1) date A6
<ALL MODELS>
A6
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Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Established
symptom A. Video error_Color error date
Revised
Content Check Link Cable (LVDS) reconnection condition date A7
<ALL MODELS>
Check the contact condition of the Link Cable, especially dust or mis insertion.
A7
Copyright ⓒ 2016 LG Electronics. Inc. All right reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Established
symptom
A. Video error_Color error
date
Adjustment Test pattern - ADJ Key Revised
Content date A8
Checking item : 1. Defective pixel 2. Residual image 3. MODULE error (ADD-BAR,SCAN BAR..)
4.Video error (Classification of MODULE or Main-B/D)
A8
Copyright ⓒ 2016 LG Electronics. Inc. All right reserved. LGE Internal Use Only
Only for training and service purposes
Appendix : Exchange Main Board (1)
Solder defect, CNT Broken Solder defect, CNT Broken Solder defect, CNT Broken
A - 1/5
Copyright ⓒ 2016 LG Electronics. Inc. All right reserved. LGE Internal Use Only
Only for training and service purposes
Appendix : Exchange Main Board (2)
Solder defect, Short/Crack Fuse Open, Abnormal power section Abnormal Display
A - 2/5
Copyright ⓒ 2016 LG Electronics. Inc. All right reserved. LGE Internal Use Only
Only for training and service purposes
Appendix : Exchange Power Board (PSU)
No picture/Sound Ok
A - 3/5
Copyright ⓒ 2016 LG Electronics. Inc. All right reserved. LGE Internal Use Only
Only for training and service purposes
Appendix : Exchange the Module (1)
Un-repairable Cases
In this case please exchange the module.
A - 4/5
Copyright ⓒ 2016 LG Electronics. Inc. All right reserved. LGE Internal Use Only
Only for training and service purposes
Appendix : Exchange the Module (2)
Horizontal
TAB ICBlock
Horizontal Block Horizontal line
Gate Defect Gate TAB IC Defect
Gate TAB IC Defect Gate TAB IC Defect Gate TAB IC Defect
Un-repairable Cases
In this case please exchange the module.
Horizontal Block
Gate TAB IC Defect
Gate TAB IC Defect
A - 5/5
Copyright ⓒ 2016 LG Electronics. Inc. All right reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Established
symptom B. Power error _No power date
Revised
Content Check front Power Indicator date A17
Copyright ⓒ 2016 LG Electronics. Inc. All right reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Established
symptom
B. Power error _No power
date
Revised
Content Check power input voltage and ST-BY 3.5V A18
date
1 18V 2 18V
3 18V 4 18V
5 GND 6 GND
7 18V 8 18V
9 GND 10 GND
11 GND 12 GND
13 PWR-On 14 P-DIM2
15 GND 16 18V
17 18V 18 18V
19 18V 20 18V
21 GND 22 GND
23 DRV-ON 24 P-DIM1
25 GND 26 SCLK
27 VSINC 28 SIN
A18
Copyright ⓒ 2016 LG Electronics. Inc. All right reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Established
symptom B. Power error _Off when on, off whiling viewing date
Revised
Content POWER OFF MODE checking method date A19
<ALL MODELS>
Entry method
A19
Copyright ⓒ 2016 LG Electronics. Inc. All right reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Established
symptom C. Audio error_No audio/Normal video
date
Revised
Content Checking method in menu when there is no audio date A20
<ALL MODELS>
Checking method
1. Press the Setting button on the remote control
2. Select the Sound function of the Menu
3. Select the Sound Out
4. Select TV Speaker
A20
Copyright ⓒ 2016 LG Electronics. Inc. All right reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Established
symptom C. Audio error_No audio/Normal video date
Voltage and speaker checking method Revised
Content date A21
when there is no audio
<55/65UH95>
② 1 18V 2 18V
3 18V 4 18V
5 GND 6 GND
7 18V 8 18V
9 GND 10 GND
11 GND 12 GND
13 PWR-On 14 P-DIM2
①
15 GND 16 18V
Main B/D Side
17 18V 18 18V
Pin map reversed
19 18V 20 18V
21 GND 22 GND
23 DRV-ON 24 P-DIM1
25 GND 26 SCLK
27 VSINC 28 SIN
③
A21
Copyright ⓒ 2016 LG Electronics. Inc. All right reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Established
symptom D. Function error date
Revised
Content remote control operation checking method date A22
<55/65UH95>
Checking order
1. Check IR cable condition between IR & Main board.
2. Check the st-by 3.5V on the pin 18
A22
Copyright ⓒ 2016 LG Electronics. Inc. All right reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Established
symptom D. Function error date
Revised
Content Motion Remote, Wi-Fi operation checking method date A23
<55/65UH95>
Checking order
1. Check Motion cable condition between Motion assy & Main board.
2. Check the 3.3V on the pin 1.
A23
Copyright ⓒ 2016 LG Electronics. Inc. All right reserved. LGE Internal Use Only
Only for training and service purposes