MASTER COPY
S Puducherry. _ Pagelof34 |
Steril-Gene
Steril-Gene Life Sciences (P) Ltd.,
Standard Operating Procedure
"Department: Quality Assurance
TITLE: CONTROL AND PREVENTION OF CROSS CONTAMINATION
SOP No.: .
Effective date Next Review date
QA/094-03 ‘Supersedes No.:
Template No. Qa/094-02 ‘Nu
he
QA/001/T/01-06 ee 0'9 DEC am
1.0 PURPOSE
1.1 The purpose of this SOP is to provide guidance on the control measures for prevention of
cross contamination of different products within and between the different manufacturing
blocks.
1.2 To provide the general instructions on prevention of cross contamination during GMP
activities and man/material movements during receipt, storage, sampling, testing, dispensing,
processing, inprocess controls and packaging of products.
1.3. To describe the overall organizational measures on control of contamination and cross
contamination and create an awareness between the employee of all functions of
organization. e.g. Engineering, warehousing, administration, production, Qa, QC.
1.4 The purpose of following the SOP is to protect the quality, purity, strength, efficacy and
safety of products manufactured at Steril-gene and to comply with regulatory requirements.
2.0 SCOPE
2.1 This SOP is applicable to all departments of all manufacturing of blocks including quality
control laboratory at Steril-gene life sciences (P) Ltd., Puducherry.
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MASTER COPY
Steril-Gene Life Sciences (P) Ltd,
i Padachery. vauedotsa
Steril-Gene
Standard Operating Procedure
‘Department: Quality Assurance
TITLE: CONTROL AND PREVENTION OF CROSS CONTAMINATION
SOP No.:
Effective date ‘Next Review date
QA/094-03 Supersedes No.: LL |
Template No.: QA/094-02
QA/001/T/01-06 | 10 DEC 207 09 DEC 2074
2.2 The scope of this SOP is covering all employees and personnel working in the manufacturing
blocks and personnel from outside of the company e.g. contractors, technicians, service
providers, visitors, consultants, auditors, factory inspectors etc.
3.0 RESPONSIBILITIES
3.1. Admin and human resources department is responsible for providing the training and ensuring
3.2
33
34
35
3.6
the general awareness about GMP and GMP behavior to all employees.
Admin and human resources department is responsible to monitor for GMP behavior of
employees and activities at factory premises.
Managers of all departments are responsible for monitoring all GMP activities in their
respective departments and ensuring the compliance to this SOP.
QA department is responsible to prepare and maintain the quality policy of the organization
and approval and control of the SOPs related to cross-contamination.
IPQA in-charge is responsible for assuring the in process controls during the production and
packaging of products such that the products are not contaminated and there is no activities
during prevention of cross contamination between different products.
Engineering department id responsible for installing and maintaining the facilities and
equipments for controlling and prevention of cross contamination.
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Date
| tohalas oli \eo® | felt} ao2—.sy
MASTER COPY
f _Steril-Gene Life Sciences (P) Ltd., ]
Se Pudusher.
" ‘Standard Operating Procedure Beer
Steril-Gene
Department: Quality Assurance
TITLE: CONTROL AND PREVENTION OF CROSS CONTAMINATION
SOP No.: ' ‘
Effective date Next Review date
|__QA/094-03___| Supersedes No.: |
Template No. Qav094-02
QA/001/T/01-06 UO at 09 DEC 2024
37
4.0
41
42
43
44
45
4.6
47
5.0
5.1
Warehouse/production department is responsible to ensure that there is no contamination and
cross contamination during storage and handling of materials and produets.
REFERENCES
SOP for SOPs [SOP NO. QA/001].
Quality Manual [Document No. QA/QMIO1]..
Site Master File [SOP No. QA/029]
VALIDATION Master Plan [Document No. SLS/VMP/001]
Eudralex, volume 4, Part I
WHO, TRS, No. 961, Annex 3
WHO Technical Report Series, No. 957, 2010, Annex 3
(WHO good manufacturing practices for pharmaceutical products containing hazardous
substances).
SAFETY HEALTH ENVIRONMENT
Safety of the product and personnel is assured through the control and preventive measures of
contamination and cross contamination.
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Signature Bal »- ; b Aso?
Date
rel] tw [124000MASTER COPY
‘Gene Life Sciences (P) Ltd,
Zi GS Puducherrs
wot Standard Operating Procedure Ne
Steril-Gene —
Department: Quality Assurance
TITLE: CONTROL AND PREVENTION OF CROSS CONTAMINATION
SOP No.:
panna supenetes No: Effective date Next Review date
Template No.: QA/004-02
QA/001/T/01-06 10 DEC mm 09 DEC mm
5.2 Health protection measures and considered in all procedures related to control and prevention
of contamination and cross contamination.
5.3 Environmental impact, assessment and control is considered in this SOP.
6.0 DEFINITION
6.1 Contamination: The undesired introduction of impurities of a chemical or microbiological
nature, or of foreign matter, into or on to a starting material or intermediate drying
production, sampling, packaging or repackaging, storage or transport,
6.2 Cross contamination: Contamination of a starting material, intermediate product or finished
product with another starting material or produet during production,
6.3 Standard Operating Procedure (SOP): An authorized written procedure, giving
instructions for performing operations, not necessarily specific to a given product or material,
but of a more general nature (c.g. operation of equipment, maintenance and cleaning,
validation, cleaning of premises and environmental control, sampling and inspection).
Certain SOPs may be used supplement product specific master and batch production
documentation,
64 Manufacture: All operations of receipt of materials, production, packaging, repackaging,
labeling, quality control, release, storage and distribution of product and related controls.
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Date tol palad to] 12] 2020MASTER COPY
i Steril-Gene Life Sciences (P) Ltd.,
GS Puducherry. Page 5 of 34
rd Operating Procedure
Steril-Gene —
Department: Quality Assurance
TITLE: CONTROL AND PREVENTION OF CROSS CONTAMINATION
SOP No.: -
: Effective date Next Review date
—QA/094-03__ | Supersedes No.: -
‘Template No. QA/094-02
QA001/T/01-06 | 10 DEC 207 0.9 DEC 2024
6.5 Clean room: A room or area with defined environmental control of particulate and microbial
contamination constructed and used in such a way as to reduce the introduction, generation
and retention of contamination within the area.
6.6 Active Pharmaceutical Ingredient (API): Any substance or mixture of substances intended
to be used in the manufacture of a pharmaceutical dosage form and that when so used,
becomes an active ingredient of that pharmaceutical activity or other direct effect in the
diagnosis, cure, mitigation, treatment or prevention of disease or to affect the structure and
function of the body.
6.7 Air Handling w
Air handling unit serves to condition the air and provide the required air
movement within a facility.
68 HEPA Filter: High efficiency particulate air filter.
6.9 BIBO System: Bag in bag out system is a filter housing designed for safe change of filters,
such as to provide operator protection and to prevent dust from the filters entering the
atmosphere when filters are changed.
6.10 Air lock: An enclosed space with two or more doors, which is interposed between two or
more rooms,, e.g. of differing classes of cleanliness, for the purpose of controlling the airflow
between those rooms when they need to entered. An airlock is designed for and used by
either people or goods (this can be a personnel airlock (PAL) or a material airlock (MAL).
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Date tole }as ely 22 | p0| ro} 2002.MASTER COPY
Steril-Gene Life Sciences (P) Ltd.,
SS GS Puducherry, Page 6 of 34
Steril-Gene
Department: Quality Assurance
TITLE: CONTROL AND PREVENTION OF CROSS CONTAMINATION
SOP No.: 7 | -
Effective date |Next Review date
|___Qa/094-03 Supersedes No.:
| Template No.: QA/094-02
| avooirtioxos 0 DEC 200 0-9 DECI
6.11 Action limit: The action limit is reached when the acceptance criteria of a critical parameter
6.12
6.13
6.14
6.15
6.16
6.17
have been exceeded. Results outside these limits will require specified action and
investigation.
Alert limit: The alert limit is rached when the normal operating range of a critical parameter
has been exceeded, indicating that corrective measures may need to be taken to prevent the
action limit being reached.
Barrier technology: A system designed to segregate people from the product, contain
contaminants or segregate two areas, which could be a barrier isolator (BI) or a restricted
access barrier system (RABS).
A Barrier Isolator: is a unit supplied with high-efficiency particulate air (HEPA) filtered air
that provides uncompromised continuous isolation of its interior from the external
environment, including surrounding clean room air and personnel.
ARABS: is a type of barrier system that reduces or eliminates interventions into the critical
zone. In practice, its level of contamination control is less than that of a barrier isolator.
HVAC: Its an Environmental control system for heating, ventilation and air-conditioning
with an electro-mechanical devices. e.g. AHU.
Facility: The built environment within which the clean area installation and associated
controlled environments operate together with their supporting infrastructure.
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Signature BEL | 7 Ae?
Pate ___tofiaae fel] 2002.MASTER COPY
‘Steril-Gene Life Sciences (P) Ltd.,
Ce S | Puducherry :
at Standard Operating Procedure pee ceed
Steril-Gene
Department: Quality Assurance
‘TITLE: CONTROL AND PREVENTION OF CROSS CONTAMINATION
SOPNo: . Tent Revi |
Effective date Next Review date
Je /05#-03 | Supersedes No.: 7
‘Template No. Qa/094-02
QA/001/T/01-06 10 DEC 2020 09 DEC 2024
6.18 Hazardous substance or produet: A product or substance that may present a substantial risk
6.19
6.20
6.21
6.22
6.23
6.24
6.25
of injury, to health or to the environment.
ISO 14644 : International standard relating to the design, classification and testing of clean
environments.
Laminar air flow (LAF): A rectified air low over the entire cross-sectional area of a clean
zone with a steady velocity and approximately parallel streamlines.
Occupational exposure level (OEL) : Airbome concentration of substances that will not
result in adverse effects to most healthy workers, exposed for 8 hours/day, 40 hours/week.
Personal protective equipment (PPE): The necessary garments and equipment required to
protect the operator in the workplace.
Pressure cascade: A process whereby air flows from one area, which is maintained at a
higher pressure, to another area at lower pressure.
Unidirectional airflow (UDAF): A rectified airflow over the entire cross-sectional area of
clean zone with a steady velocity and approximately parallel streamlines.
Validation: A documented program that provides high degree of assurance that a specific
process, method, or system will consistently produce a result meeting pre-determined
acceptance criteria.
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Signature _ Bae yy 4. Aina
Date
jo}wdlag | rolya| Qe | o]12} 2002MASTER COPY
Steril-Gene Life Sciences (P) Ltd.,
SG | Puduher a
" Standard Operating Procedure
Sieril-Gene — E c
Department: Quality Assurance
TITLE: CONTROL AND PREVENTION OF CROSS CONTAMINATION
SOP No. .
Effective date Next Review date
QAI094-03 ‘Supersedes No.: _
: A/094-02. n
Qaooirno1-os ° 10 DEC 2022 99 vec Am
6.26 Qualification: Action of proving and documenting that equipment or ancillary systems are
properly installed, work correctly, and actually lead to the expected results. Qualification is
part of validation, but the individual qualification steps alone do not constitute process
validation.
6.27 Quality Assurance (QA): The sum total of the organized arrangements made with the object
of ensuring that all products are of the quality required for their intended use and that quality
systems are maintained.
6.28 Quality Control (QO)
Checking or testing that specifications are met.
6.29 Acceptance Criteria
Numerical limits, ranges, or other suitable measures for acceptance of test results.
6.30 Production
Al operations involved in the preparation of an API from receipt of materials through
processing and packaging of the API.
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|x S Puducherry. Page 9 of 34
Steril-Gene }|——
Steril-Gene Life Sciences (P) Ltd.,
Standard Operating Procedure
Department: Quality Assurance
TITLE: CONTROL AND PREVENTION OF CROSS CONTAMINATION
SOP No.: sfmoct
Effective date Next Review date
QAs094-03 Supersedes No.:
Template No: QA/004-02 :
QA/001/T/01-06 1ODEC mm =| 98 DEC 2m
6.31 Qualification
Action of proving and documenting that equipment or ancillary systems are properly
installed, work correctly, and actually lead to the expected results. Qualification is part of
validation, but the individual qualification steps alone do not constitute process.
70 PROCEDURE
7.1 General provisions
7.2. All functional departments of company are operated according to approved Standard
Operating Procedures designed considering the specific requirements of individual
manufacturing blocks.
7.3. The Quality Management System is at center place and monitors to assure an effective
implementation of national and international regulatory requirements
7.4 The Quality Manual is at place to guide on the GMP activities carried out with the purpose of
manufacturing good quality products.
7.5 Warning messages for restrictions of unauthorized entry are displayed at the entrance of each
manufacturing blocks and biometric access control system is installed at entrance of each
manufacturing block.
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Date
Signature | Bal | yp Atom
|
|
tole | oly eX yo 12}2e2>-MASTER COPY
Steril-Gel
Steril-Gene Life Sciences (P) Ltd.,
GS Puducherry. Page 10 of 34
Standard Operating Procedure
ne
Department: Quality Assurance
TITLE: CONTROL AND PREVENTION OF CROSS CONTAMINATION
SOP No.: . .
Effective date Next Review date
QA/094-03 ‘Supersedes No.:
‘Template No.: Qav094-02
QA/001/7/01-06 10 DEC 02 09 DEC 2024
7.6 Scrap yard and ETP is installed and maintained for the safe disposal of the hazardous waste
generated in different manufacturing blocks.
7.7 General control
Follow the dos and dont’s as mentioned below table:
S.NO. | DOs DONT’S
| | |
| | Maintain good personal hygiene | Do not enter the plant with poor personal
| before entering in manufacturing | hygiene.
| 1.0
| areas. e.g. take daily bath, clean
shave, trim nails, cut hairs short as
possible ete. |
Immediately inform your supervisor | Do not do any GMP activity if you are
|
about any uneasiness feelings, disease | suffering from any disease or illness.
2.0 |
symptoms or illness before and |
during the work,
Confirm the medical fitness of an | Donot assign any GMP activity oan |
|
employee before appointing him/her | employee who is found
3.0
on GMP activities. medically/physically unfit for a carrying
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(QA) (QA) (QA)
Signature Ba » Aim
Date tolig|2o | 12}2022-=
MASTER COPY
Steril-Gene Life Sciences (P) Ltd. .
= GS Puducherry.
Steril-Gene ‘Standard Operating Procedure ea
Department: Quality Assurance
TITLE: CONTROL AND PREVENTION OF CROSS CONTAMINATION
SOP No.: .
* Effective date Next Review date
QA/094-03 ‘Supersedes No.
Template No.: Qav094-02 7
QA/001/T/01-06 10 DEC 2022 09 DEC 2024
out work satisfactorily.
4.0 | Assign the duties to the employees | Do not assign duties to any employee or
and casual labor workers dedicated | casual worker or instruct to perform tasks
and specific to only one particular | related to different manufacturing blocks on
manufacturing block. asingle working day.
5.0 | Enter and perform the assign duties | Do not enter and perform the work in any
related to the manufacturing block | different manufacturing block other than
specified for work. related to work assigned without
| information.
6.0 | Keep your personal food and drink | Do not carry any eating, drinking, smoking
items in canteen, or chewing items inside the manufacturing
areas.
7.0 | Keep your personal medications in|Do not cay or keep any personal
| custody ofa administration officer. | medicines to manufacturing change rooms
and processing areas.
8.0 | Keep your personal belongings in the | Do not carry your personal belongings to
locker provided in change rooms at | manufacturing areas. e.g. production,
entrance of manufacturing block. e.g. | packing, sampling, warehouse.
| Prepared by ‘Reviewed by Approved by
(QA) (QA) (QA)
— Sot re
| Date folialy2 cela] 098 | te] rfocoeMASTER COPY
SoG
Steril-Gene —
Steril-Gene Life Sciences (P) Ltd.,
Puducherry.
Standard Operating Procedure
Page 12 of 34
Department: Quality Assurance
TITLE: CONT
‘ROL AND PREVENTION OF CROSS CONTAMINATION
SOP No.: 5
g Effective date Next Review date
QA094-03 Supersedes No.:
Template No.: Qav094-02
QA/001/T/01-06 10 EC am O9 DEC 2074
Mobiles, tablet, watch, jewellary,
napkin, ete.
9.0 | Operate and maintain utilities by| Do not operate and maintain utilities of
dedicated engineers/technicians to a| multiple manufacturing blocks by same |
particular manufacturing block. engineer/technician.
10,0. | Obtain the prior approval and| Do not enter to multiple manufacturing
of Quality. | blocks on a single working day without
GMidesignee if require to enter | prior approval and authorization of Quality-
multiple manufacturing blocks on a | GM/designee
single working day.
11.0 | Follow strictly all entry/exit Do not deviate the entry/exit procedures of
| procedures of a manufacturing areas | a manufacturing areas at any time, Never
as per SOPs at all times. e.g. make personal excuses to SOPs.
Primary/secondary manufacturing
| areas.
12.0 _| Follow following sequence, if Do not enter any other manufacturing block |
required to enter multiple blocks on | on a same working day, if you have already
single day. entered in either hormone or potent blocks.
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Signature conps - >» fy Aes
Date tol 1/22 vole! | te L220 22MASTER COPY
2G
Steril-Gene Life Sciences (P) Ltd.,
Puducherry.
Standard Operating Procedure
Page 13 of 34
Steril-Gene
Department: Quality Assurance
‘TITLE: CONTROL AND PREVENTION OF CROSS CONTAMINATION
SOP No.:
3 Effective date Next Review date
QA/094-03 ‘Supersedes No.:
Template No.: QA/094-02
QA/001/T/01-06 16 DEC 2002 09 DEC 20%
Liquid Injection-Block C > General
OSD-Block D> Hormone-Block B
13.0 | Do the de dusting cleaning of the |Do not transfer the received materials
material containers before storing | containers to quarantine areas of,
| inside the warehouse areas warehouse, if found dirty, damaged
condition before and after receiving, if de
dusting is performed.
14.0 _| Do the sampling or dispensing of raw | Do not sample or dispense the multiple raw
materials with dedicated tools and | materials with shared, common tools and
personnel eg. dedicated | personnel
spatulas/scoop/pipette’staff ete,
15.0 _ | Use clean and dry tools for sampling | Do not use dirty and wet tools for sampling
and dispensing.
16.0 | Ensure the working conditions of | Do not proceed for any activity if LAF,
| LAF, UDAF,HVACs and required | UDAF, HVACs are OFF and required
| differential pressure limits before | differential pressure out of limits.
sampling, dispensing and processing,
[ Prepared by Reviewed by Approved by
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Signature Ex yy Am
Date tof laa \e\\o\ge HX | elt} 2022MASTER COPY
Steril-Gene Life Sciences (P) Ltd.,
= GS Puducherry.
Steril-Gene ‘Standard Operating Procedure ee oeed
Department: Quality Assurance 7
TITLE: CONTROL AND PREVENTION OF CROSS CONTAMINATION
SOP No.:
Effective date Next Review date
QAv094-03, Supersedes No.: :
‘Template No.: QA/094-02 |
QA/001/T/01-06 10 DEC 2002 0.9 DEC 200
17.0 | Carry out material movements as per | Do not carry out any manufacturing stage
layouts, procedures and use of | without line clearance.
passbox
L
| 18.0 | Follow strictly the BMR and related | Do not deviate the BMR and related SOPs
| SOPs during manufacturing of | unless and until agreed and authorized by
product QA-GMidesignee.
19.0 | Display the status label with Do not store or handle any
product/material/sample name, material/product/sample without detailed
strength, pharma grade, status label on container, equipment and
B.No/A.R.No., strength/percentage | areas,
on each item under use for GMP |
activities. e.g. Material/Product
containers, equipments and areas.
20.0 | Perform the in process activities at. | Do not enter and perform in process
each stage with dedicated personnel | activities in multiple blocks and multiple
from warehouse/production/QA ete, | areas within blocks.
dedicated IPQA personnel for each |
manufacturing block and each area |
within manufacturing block. e.g.
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Signature Gal [4 5, Avia?
se
bo wliolas | vol oulpe tel fonMASTER COPY
- Steril-Gene Life Sciences (P) Ltd.,
Sse —pudhers
| et Standard Operating Procedure Pepe ceed
| Steril-Gene —
Department: Quality Assurance
TITLE: CONTROL AND PREVENTION OF CROSS CONTAMINATION
SOP No.:
; Effective date Next Review date
QA/094-03 Supersedes No.: —___| —
Template No.: Qav094-02
QA/001/T/01-06 | 10 DEC 2022 09 DEC 2024
| hormone block
21.0
Perform the in process tests on
intermediate /bulk/ finished product
at dedicated places places separated
from processing areas.
Do not replace the balance quantities of
samples of in process testing back to the
product containers.
22.0
Perform
presence of IPQA and get verified
the GMP activities in
online
| Do not carry out the activities in absence of
second independent checking/verifying
person .e.g. IPQA, supervisor of user
department. Never leave any equipment and
process unattended,
23.0
Protect the product and personnel
safety while handling the product,
e.g, wear nose mask, face mask, hand
gloves, safety goggles ete.
Do not handle the material/product/samples |
with bare hands and in absence of personal |
protective equipments
24.0
Handle the product in areas supplied
with controlled air of class A/B/C/D
Do not store or expose the produet/material
in areas with uncontrolled air.
Prepared by Revi
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iewed by ‘Approved by
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Signature
Goo
<
p-MfrorD
Date
pol olad
eyo (3.904
iolinfaasMASTER COPY
4
Steril-Gene
Steril-Gene Life Sciences (P) Ltd.,
Puducherry.
Standard Operating Procedure
Page 16 of 34
Department: Quality Assurance
TITLE: CONTROL
AND PREVENTION OF CROSS CONTAMINATION
SOP No. i x i
Effective date Next Review date
QA/094-08 Supersedes No.:
‘Template No.: QA/094-02
10 DEC 2022 09 DEC 202
25.0
Perform the activities based on
written communication, instructions
Eg BMR, BPR, Standard Test
Procedures, Method of Analysis.
Do not perform activities based on verbal
communication, unauthorized handwritten
notes, personal diaries ete.
26.0
Use dedicated clean and dry
equipments for processing and testing
of materials/produets.
Do not transfer and use the equipments for
processing and testing in between different
manufacturing blocks.
27.0
Use dedicated tools for maintenance
of equipments for different
manufacturing blocks.
Do not use or share the maintenance tools
in between different manufacturing blocks.
28.0
Perform the preventive maintenance
of processing and testing equipments
as per schedule.
Do not use the equipments for processing
and testing if its due for preventive
maintenance.
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(QA) (QA)
Signature
a» 16, Ati?
Date
voligg N03 Vo] 12} 2000.MASTER COPY
— |.
Steril-Gene
Steril-Gene Life Sciences (P) Ltd.,
| SS GS Puducherry.
Standard Operating Procedure
Page 17 of 34
Department: Quality Assurance
TITLE: CONTROL AND PREVENTION OF CROSS CONTAMINATION
SOP No.:
Effective date Next Review date
QA/094-03 Supersedes No.:
Template No. QA/094-02
QA/001/T/01-06 10 Dec ata 09 DEC 2024
29.0 | Clean the processing and testing | Do not use any equipment without cleaning
equipments before and after use | and also if cleaning validation/verification
according to approved validated | results failed.
cleaning procedure and perform
analytical verification on final rinse
sample of cleaning.
30.0 | Identify, arrange, segregate and store | Do not hide the events of accidental errors,
the material/product in sequential | contamination, cross contamination and
order and under specified | data integrity issues .
environmental conditions. If any
discrepancy, inform to management.
31.0 | Provide the training on gowning and|Do not enter in sterile areas without
degowning to employees. training on gowning procedure and
gowning qualification.
32.0 | Enter/exit through the air /mist|Do not by pass the air/mist shower and
shower wherever applicable and | decontamination of used gowns.
decontaminate the used gowns and
accessories after use. E.g. hormone,
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Signature § ll 1, Adina)
Date
teliahks waa \e|1apacra_MASTER COPY
[GS
Steril-Gene
‘Steril-Gene Life Sciences (P) Ltd.,
Puducherry.
Standard Operating Procedure |
‘Department: Quality Assurance
Page 18 of 34
TITLE: CONTROL AND PREVENTION OF CROSS CONTAMINATION
SOP No.
one Supersedes No.:
Template No. Qa/094-02
QA/001/T/01-06
Effective date Next Review date
10 DEC 2072 09 DEC 24
potent block
| interlocks of different areas.
33.0 _| Ensure the proper functioning of door
Do not by pass /deactivate the door
interlock between different areas.
areas.
34.0 | Follow GMP behavior in processing
Do not touch any open body parts while
handling product process. |
| Do not shake hands with anybody while
‘working inside process areas.
test details,
35.0 | Use clean and dry glassware for
testing and mark with the sample and
Do not use unclean wet glassware for
testing.
Hormones, Potent.
36.0 | Use dedicated areas for storage of
hazardous, sensitive samples. E.g.
Do not store hormone, potent samples in
same area or area used for hormone or
potent.
37.0 | Store and transfer the sample from
Do not carry sample in hands and do not by |
sampling area to QC through a closed | pass the passbox.
SS container and passbox. |
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Signature Fo y ty Attn
Date feha] ax var 03" tol 12} aorMASTER COPY
Steril-Gene Life Sciences (P) Ltd.,
SS GS |_—_ | Page 19 of 34
Steril-Gene | Department: Quality Assurance |
TITLE: CONTROL AND PREVENTION OF CROSS CONTAMINATION
paras spends No: |] Eiective date Next Review date
ganoirno1-06 “me 10 pec me | 09 DEC Hn
38.0 | Use virgin LDPE bags and containers | Do not reuse the used bags /containers for
for sampling of raw materials. sampling.
39.0 | Inspect the vehicle intended for | Do not load vehicle intended for dispatch of,
dispatch of finished goods for | finished goods if found dirty and unsafe for
cleanliness, contamination risk and | transportation of product.
product safety.
40.0 | Use cleaning and disinfectant agent | Do not enter in process areas without
for hands before entering in process | cleaning and disinfecting the hands,
areas.
41.0 | Decontaminate the hands before | Do not exit the processing areas without
exiting the processing areas and | decontaminating the hands. E.g. Hormones,
manufacturing blocks. E.g. Hormone, | Potent.
| Potent.
7.8 Administrative control
7.8.1 Administration and human resources dept. shall ensure the control and prevention of
contamination and cross-contamination by following means:
7.8.2 Perform the medical checkup of personnel before the appointment for employment.
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Date fe}ia}9 slyar \038U Vel iatoon=
MASTER COPY
Steril-Gene Life Sciences (P) Ltd,
i S } —___Fuducherry,_____| Page 20 of 34
Standard Operating Procedure
Steril-Gene E z
Department: Quality Assurance
TITLE: CONTROL AND PREVENTION OF CROSS CONTAMINATION —
SOP No.: | .
| Effective date Next Review date
QA/094-03 Supersedes No.:
Template No: (QAv004-02
QA/001/T/01-06 10 DEC ama 0.9 DEC 204
7.8.3 Verify the medical checkup reports and fitness certificates of personnel and ensure that the
duties carried out by personnel will not have adverse impact on the health of personnel and
quality of product. E.g. Hormone level test
7.8.4 Provide each employee induction training before assigning the work with the purpose of the
awareness of overall organization and building, facilities and the activities carried out within.
7.8.5. Ensure that appointed employees are allocated job responsibilities in specific manufacturing
block.
7.8.6 Carry out the pest control activities at whole premises.
7.8.7 Provide all employees a general training on GMP principles and ensure all employees are aware
of the GMP requirements and importance of controlling cross-contamination.
7.9. Clothing and food wear: Ensure that all employees are provided with washed, clean and dry
factory gowns, garments and foot wear.
7.10 Ensure that dedicated gowning is provided to each employee suitable to nature of work
performed by employee E.g. Hormone, sterile production areas, packing areas, warehouse
areas, maintenance ete.
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Signature So ye | 1.4 From
Date tehalaa tolyg|pe¥ | tel tafoeosMASTER COPY -
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= S Puducherry. Page 21 of 34
Standard Operating Procedure
Steri-Gene ;-— Department: Quality Assurance
TITLE: CONTROL AND PREVENTION OF CROSS CONTAMINATION
SOP No.:
Bifective date Next Review date
QA/094-03 ‘Supersedes No.: _|
Template No.: QA/094-02
QA/001/T/01-06 10 DEC 2022
Oopec mn |
7.11 Ensure that visitors, auditors, factory inspectors are accompanied with the admin person or
concern department head to facilitate the entry/exit procedure inside the respective blocks.
Note: If visitor, auditors want to enter in the manufacturing blocks after visiting hormone
‘potent block in a single working day, then they shall be asked for take a bath at hotel and
allowed to enter other blocks.
7.12 Ensure dedicated lined rooms and washing machines are maintained for each manufacturing
block and garments of different blocks are not mixed together. e.g. garments of hormone block
are collected and washed within the block with dedicated washing and drying machines running
with separate cycles for primary and secondary area garments.
7.13 Ensure that the food and drink items are not carried inside the production areas and that the
dedicated blocks for storage and eating foods are used and maintained clean.
7.14 Ensure the proper functioning and utilization and cleanliness of wash room, rest room facilities,
7.15 Register each employees biometric information and provide the access control for entering in a
dedicated blocks.
7.16 Engineer and technicians, IPQA, production staffs, warehouse staffs, QC staffs shall be
appointed on duty dedicated to each blocks.
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Date eliahoa | oly or] 980% (o] 12}a024-MASTER COPY
Steril-Gene Life Sciences (P) Ltd.,
GS _ Puducherry. Page 22 of 34
Steril-Gone __ Standard Operating Procedure
Department: Quality Assurance
TITLE: CONTROL AND PREVENTION OF CROSS CONTAMINATION
SOP No.:
Effective date Next Review date
oe Supersedes No. | vw
Template No.: Qavoo4-02
QA/001/T/01-06 10 DEC 207 9 pec Im
7.17 The admin and HR dept. shall ensure the training implementation and compliance to the
approved procedure are mentioned below:
7.18 Entry restriction of movement of employees from hormone and potent block to other block
[SOP No.: AH/026]
7.19 Toilet education [SOP No .:AH/004]
7.20 Procedure for factory cleaning [SOP No.:AH/012]
7.21 Sanitation and hygiene [SOP No.: AH/013]
7.22 Collection and washing of soiled garments [SOP No.:AH/017]
7.23 Cleaning procedure for primary and secondary foot wear [SOP NO.:AH/020, AH/021,AH/022,
AH/023,AH/025]
7.24 Building and facilities control
7.25 Use separate buildings for manufacturing of different category of products,
Block A _ - General OSD Products (Larger batch size)
Block B__ - Hormone Products
Block - Liquid Injection
Block D - General OSD, Potent
Block J - Liquid Injection (Pre filled syringe & Ophthalmic)
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Date lofpa}2r wel gto | tel te eoreMASTER COPY
Steril-Gene Life Sciences (P) Ltd.,
Standard Operating Procedure
SG |. Puducherry
Page 23 of 34
‘Next Review date
ril-
eure Department: Quality Assurance
TITLE: CONTROL AND PREVENTION OF CROSS CONTAMINATION
SOP No.
Effective date
on/0403 Supersedes No.: __
Template No: | QA/094-02
QA/001/T/01-06 | 10 DEC 207
0.9 EC 2074
Block K — - Centralized ware house
7.26 Use only approved cleaning and disinfectant agents for cleaning and disinfecting areas and follow
relevant SOPs.
7.27 Follow general area cleaning SOPs for respective blocks.
7.28 Open and close the department and doors as per the respective entry/exit procedures.
7.29 Start and stop AHUs of respective manufacturing blocks in sequence mentioned in respective
SOPs.
7.30 Open and close the utilities ensuring the proper flow of utilities without any leakage in between
point of generation and user points.
7.31 Utilize the utilities only when the respective control measuring instruments readings are within
specified limits
7.32 Use wash room facilities for washing hands and other sanitary activites.
7.33. Use lighting facilities sufficiently to carry out process and inspection of materials and product.
7.34 Use shower facilities while entry/exit, wherever provided. e.g. Mist shower at exit change rooms of
hormone block to settling the hormone residue on the gown surfaces.
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(QA) (QA) (QA)
Signature oa K, Atom
oa AAC [ef pefeneMASTER COPY
Steril-Gene Life Sciences (P) Lta.,
Ses Puduc
— Gone ‘Standard Operating Procedure Ee)
Department: Quality Assurance
TITLE: CONTROL AND PREVENTION OF CROSS CONTAMINATION
SOP No.:
Effective date Next Review date
|__QA/094-03 Supersedes No.
‘Template No. Qav094-02 - ;
Qavoo1/T/01-06 10 DEC 2022 09 DEC 2024
7.35. Use the BIBO system before exhaling the contaminated air from processing areas to outer
environment. .¢.g. BIBO system at hormone blocks service areas.
7.36 Engineering control: Following control measures are already at place and maintained
accordingly.
7.37 Designed, constructed and maintained buildings, facilities dedicated to the activities with high
risk of contamination, health hazards and sensitizing products. e.g. Dedicated separate
manufacturing buildings for hormone, potent, Sterile liquids and the controlling systems for
contamination risk within and between all manufacturing blocks.
7.38 The building and facilities are controlled by BMS system.
7.39 The suitable pressure cascade is maintained in all manufacturing blocks with UDAPs.
7.40 The layout and design of premises are planned such that it minimizes the risk of errors and
7Al
permit effective cleaning and maintenance in order to avoid cross-contamination, build-up of
dust or dirt, and in general, any adverse effect on the quality of products.
The buildings and facilities are be located, designed, and constructed to facilitate cleaning,
maintenance, and operations there as appropriate to the type and stage of manufacture of the
products.
7.42 A barrier technology is installed for sampling and dispensing of hormone APIs.
7.43 The facility is designed to minimize potential contamination and cross-contamination.
ml Prepared by Reviewed by ‘Approved by
(QA) (QA) (QA)
Signature | Sy. > 1 AnD
lola iG DX | 0 fis)oo—MASTER COPY
Steril-Gene Life Sciences (P) Ltd.,
— S |___Pudueherrys__| pase as or3q
Standard Operating Procedure
ril-Gen ——
Steril-Gene ‘Department: Quality Assurance
TITLE: CONTROL AND PREVENTION OF CROSS CONTAMINATION
SOP No.: .
Effective date Next Review date
QA/094-03 ‘Supersedes No.: ne
Template No. QAv094-02 :
QA/001/T/01-06 10 DEC 2027 0.9 DEC 20
7.44 The facilities are designed to climinate the exposure to objectionable microbiological
contaminants such that product complies with established microbiological limits.
7.45 The buildings and facilities have adequate space for the orderly placement of equipment and
1.46
1AT
748
7.49
raw materials to prevent mix-ups and contamination or cross-contamination.
The buildings and facilities designs are so that the flow of raw materials, packaging/labeling
materials and personnel through the manufacturing site can prevent mix-ups and contamination
or cross-contamination,
Each processing equipment is located, designed, constructed, adapted and maintained to suit the
operations to be carried out.
‘The layout and design of every equipment with aim to minimize the risk of errors and permit
effective cleaning and maintenance in order to avoid cross- contamination, build-up of dust or
dirt, and in general, any adverse effect on the quality of products.
Dedicated buildings and areas are maintained and used for manufacturing of different categories
and dosage forms of medicinal products,
Block A. -for general OSD Products (tablets, capsules)
Block B_ -for hormones (soft gelatin capsules, tablets)
Block C_ -for liquid injectable (ampoules, vials)
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Date
fo fake jolie [209%MASTER COPY _
Steril-Gene Life Sciences (P) Ltd.,
SS S Puducherry. Page 26 of 34
Standard Operating Procedure
ril-Gen ——
Steril-Gene ‘Department: Quality Assurance
TITLE: CONTROL AND PREVENTION OF CROSS CONTAMINATION
SOP No.
Effective date Next Review date
QA/094-03___ | Supersedes No.:
| Template No. QA/094-02
QA/001/T/01-06 _ 10 DEC 2002 09 DEC 2024
Block D_ -for general oral solid dosages (tablets, capsules), Potent
Block J for liquid Injection (Pre filled syringe & Ophthalmic)
Block K — for Centralized warehouse
7.50 Machine spare parts related storage, oiling and repair activities are carried out in maintenance
workshops and engineering tools rooms away from manufacturing blocks. e.g. Block E.
7.51 The cleaning of pre-filters of AHUs and return riser filters of processing areas is carried out in
separate dedicated areas away from processing areas.
7.52 The differential pressure is maintained within the limits between different processing areas
7.53 The correct operation and sanitization of the dedicated water storage and distribution systems at
cach manufacturing block.
7.54 The installation, operation and maintenance of dedicated HVAC system and other utilities is
carried out appropriately at each manufacturing block.
7.55 The layouts and design of premises are planned such that to prevent the ingress or egress of
contaminants.
7.56 The attention is provided while drawing up the facility design, to the level of contaminant
provided by the equipment.
‘Prepared by Reviewed by
(QA) (QA)
(QA)
Signature Brad a» Ada)
‘Approved by
|
—_|
|
|
pee) ofi2joa | \o\o\e®* | tol ptroorss
MASTER COPY |
=
5
S
Steril-Gene
Steril-Gene Life Sciences (P) Ltd.,
Puducherry.
Standard Operating Procedure
‘Department: Quality Assurance
Page 27 of 34
‘TITLE: CONTROL AND PREVENTION OF CROSS CONTAMINATION
SOP No. ,
Effective date | Next Review date
|___QA/094-03 ‘Supersedes No.: - |
Template No. QAv094-02 | ,
Qal00i7T01-06 10 DEC 2002 0.9 DEC 202
7.57 The link between the interior and exterior of the processing areas is provided through airlocks
(PAL and/or MAL), changing rooms, pass boxes, pass through hatches, decontamination
devices, ete
7.58 The entry and exit doors are provided for materials and personnel with an interlock mechanism
or other appropriate system to prevent the opening of more than one door at a time.
7.59 The changing rooms are provided with an arrangement with a cross-over bench.
7.60 The mist shower facilities are provided on the exit side in the hormone block.
7.61 Processing areas are provided with the system to maintain and monitor the required air pressure
cascades and containment.
7.62 Microbiological Contamination Control
7.63 Ensure that laboratory equipment used in the microbiological laboratory is not used outside the
microbiology area, unless there are specific precautions in place to prevent eross-contamination.
7.64 Ensure that microbiology laboratory is designed to suit the operations carried out in them with
sufficient space for all activities to avoid mix ups, contamination and cross-contamination,
7.65 Store the samples, reference organisms, media (if necessary, with cooling), testing and records in
adequate and suitable locations such as to avoid contamination due to the nature of some
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Signature Gel = 1 Ao?
| ~ 7
| Date tolwtlaa | ro\ral dead \0 | horMASTER COPY
‘Steril-Gene Life Sciences (P) Ltd.,
GS Puducherry. Page 28 of 34
. ‘Standard Operating Procedure
ril-Gen
ae Department: Quality Assurance
TITLE: CONTROL AND PREVENTION OF CROSS CONTAMINATION
SOP No.
Effective date Next Review date
| _ QA/094-03 | Supersedes No.: —
‘Template No. (QA/094-02
QA/001/T/01-06 10 DEC ze 69 DEC 202
materials (e.g. sterile media versus reference organisms or incubated cultures) Ensure separate
locations in such cases.
7.66 Carry out the Bioburden, environmental monitoring including air, surface and water and
generate trend analysis for microbial contamination studies and control measures by assigning
alert and action limits.
7.67 Quality Control
7.67.1 Carry out sampling and labeling of materials and products in designated areas separated from
processing areas.
7.67.2 Ensure sample management system at place to avoid contamination and cross-contamination
of test samples and sample preparations.
7.67.3. Perform cleaning validation of glass wares.
7.68 Quality Assurance
7.68.1 Ensure the execution of process validation/cleaning validation and equipment utility
qualifications as per ISO 14644-1 and VMP.
7.68.2 Ensure the OEL studies are carried out by high potency drugs.
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Date tofia} ae Atta 1 [tp] 0090.sy
eee]
MASTER COPY
T Steril-Gene Life Sciences (P) Ltd.,
SS S ee Puducherry. ____ | pase 29 of 34
5 Standard Operating Proced
Steril-Gene ss
Department: Quality Assurance
TITLE: CONTROL AND PREVENTION OF CROSS CONTAMINATION
SOP No.: i
| gamec | supenetes No: Eifeatve date | _ Next Review date
1A/094-02 ;
‘Template No. Q | 10 DEC 202 0.9 DEC 2024
QA/001/1/01-06 |
7.68.3 Ensure the Quality Risk Assessments are carried out by user departments before any change in
the existing organizational system with respect to Site Master File. Refer SOP No.:QA/003.
7.68.4 Ensure that Quality Policy and Quality Manual remains effective at all levels and all times for
all GMP activities.
7.69 Production Control
7.69.1 Train the operator on equipment operating and cleaning procedures.
7.69.2 Ensure the equipment surfaces of product contact are smooth, clean and dry before operation.
7.69.2 Ensure the cleaning verification is done at every product change over by testing the final rinse
of wash water for traces of APIs
7.69.3 Ensure that materials are dispensed inside the isolator for hormone products and under LAF
for other than hormone products,
7.69.4 Ensure the man and material movement is happening correctly as per facility design layouts.
7.69.5Ensure the materials/products are handled, stored securely in areas conditioned with classified
air of ISO class5, class 6,class 7 and class 8 as appropriate to nature of material/produet and
process.
| Prepared by ‘Reviewed by ‘Approved by
(QA) (QA) (QA)
| signature Gs 2 bh, Minow
Date : yoli2)22 vol\ [ROW lo] 12) 2020-=
MASTER COPY
Steril-Gene Life Sciences (P) Ltd.,
e GS Puducherry. Page 30 of 34
. Standard Operating Procedure
Steril-Gene ee
Department: Quality Assurance
TITLE: CONTROL AND PREVENTION OF CROSS CONTAMINATION
[SOP No.: _ -
|__ qavoas-o3 ene | Eifectve date | | Next Review date
| Template No. QA/094-02 10 vec m7 vd pec
QA/001/T/01-06
7.69.6 Ensure that the suitable PPEs are used by each employee during production activities.c.g.
PAPR in hormone manufacturing block.
7.69.7 Hazardous waste management and control shall be done as per the respective block SOPs,
7.69.8 Destruction and disposal of materials and products shall be carried out as per SOP No.:
Qav034,
7.69.9 Ensure the deactivation, decontamination of waste materials, product rejects, balance samples
and used factory gowns. E.g. 30% Hydrogen Peroxide for hormone.
7.10 Document and record
7.10.1 Archive the original documents and records of cleaning validation, cross-contamination,
environmental monitoring at QA record room.
7.10.2. QA shall provide one authorized copy of list of products and APIs to user department of
respective blocks.
7.70.3. Maintain potent, hormone cross-contamination risk records and documents readily available
for audit.
7.70.4 QA dept. shall control the documents as per SOP No.QA/0S4 and follow the archival,
retrieval of the documents as per SOP No.QA/070.
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(QA) _ (QA) _ (QA)
Signature Gal > Atom
pee tolta}aa vohya| aoa bo] 12)2012-MASTER COPY
Steril-Gene Life Sciences (P) Ltd.,
Department: Quality Assurance
TITLE: CONTROL AND PREVENTION OF CROSS CONTAMINATION
eaRets supersedes No: Effetive date Next Review date
aavoirnoras cumin tovecme | 09 occrm
8.0 ATTACHMENTS
S.No. Title Type | Annexure /Format/
‘Template No.
1 Schematic diagram of cross-contamination control | Annexure QA/094/A/01-01
9.0 DISTRIBUTION
S.NO Name of the department Nature of copy Copy No.
L Quality assurance Controlled copy o1
| 2. Quality control Controlled copy 02
3. Administration and human resource Controlled copy 03
4. Engineering Controlled copy 04
5. Production-A ground block Controlled copy 05,
6. Production-A first block Controlled copy 06
7 Production-B block Controlled copy 07
8. Production-C block Controlled copy 08
9. Production-D block (GOSD) Controlled copy 09
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ew (Qs) (Qa)
Signature Ge oe K Ato
Date o[1a]22 w\ja[aeX™ | ofa favorMASTER COPY |
Steril-Gene Life Sciences (P) Ltd.,
= GS Puducherry.
—_ Gone Standard Operating Procedure Boer S20 d
Department: Quality Assurance
TITLE: CONTROL AND PREVENTION OF CROSS CONTAMINATION
SOP No. : ;
Effective date Next Review date |
QAv094-03 Supersedes No.: |
Template No.: Qav094-02 -
QA/001/T/01-06 10 DEC 202 0.9 DEC 202
10. Production-D block (Potent) Controlled copy 10
ML Warehouse- A Ground floor Controlled copy ul
12. Warehouse- A First floor Controlled copy 2
13. Warehouse- B block Controlled copy 13
14. Warchouse-C block Controlled eopy 4
15. Warehouse- D block (GOSD) Controlled copy 1s
16. Warehouse- D block (Potent) Controlled copy 16
17. Central warehouse Controlled copy 7
18. Produetion-J block Controlled copy 18
10.0 ABBREVATIONS
S.No. ‘Abbreviations Full Form
1 API ‘Active Pharmaceutical Ingredients
2. AHU Air Handling Units
3 BIBO Bag In Bag Out
a BI Barrier Isolator
5. BMS Building Management System
6 oP Good Manufacturing Practice
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Signature Bd be by Aged
Date Jo/ralra foliar 20% | ol rjooreDas
MASTER COPY
— Steril-Gene Life Sciences (P) Ltd,
GS Stand Operating Pa EE
Department: Quality Assurance
TITLE: CONTROL AND PREVENTION OF CROSS CONTAMINATION
Eanes Ate Effective date Next Review date
| qaonirtot-os oun tovecmm | 09 vEcm
7. HEPA High Efficiency Particulate Air
& TPQA Tn Process Quality Assurance
3. 180 Tntemnational Organization For Standardization
10. TAF Laminar Air Flow
Ti Lid, Limited
12 MAL Material Air Lock
13 NAP Not applicable
1%, O8D Oral Solid Dosages
15. PAL Personnel Air Lock
16. PAPR Powered Air Purifying Respirator
17. QA ~ Quality Assurance
i8. ee Quality Control
19. Sr Senior
20. SOP Standard Operating Procedure
2 TRS Technical Report Series
2. UDAF Uni Directional Air Flow
3. MP Validation Master Plan
24, WHO ‘World Health Organization
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(QA) (QA) @a)
Signature Sal po Aron
Date tolialag alyar\ae%™ | pefra}oor
+Ls
MASTER COPY
Steril-Gene Life Sciences (P) Ltd., ]
at Gene -d Operating Procedure [one
Department: Quality Assurance
TITLE: CONTROL AND PREVENTION OF CROSS CONTAMINATION
SOP No.: .
Effective date Next Review date
QA/094-03 Supersedes No.: _
Template No.: QA/094-02 ,
QA/001/T/01-06 10 DEC 200 0.9 DEC 204
11.0 HISTORY OF CHANGES
Version | Effective Change control
ra no Reason for Changes Rare
SOP revised to include Blocdk-A & Block I],
93 | 40 DECI | reducts category CCIA/22/244
Periodic revision and for better understanding
3
02 28/12/20 | igtuded D-Potent CCIA/20/162
7 SOP updated as per the SOP for SOP’s template
ol 08/0619 |e - @AIOOI/TIO1.0 " CCIQA/A/19/031
00 21/04/17 | New document NAP
12.0 SPECIMEN SIGNATURE (List of people involved in the SOP signing activity)
‘Name Designation Sign/date
Prepared by SS ereopo hy Ar Manager PE lor
Reviewedby | N- Peotarmale Am 3S [90RX
Approved by | Ellappao-. -A DOM | & Mio nan,
Prepared by ~~ Reviewed by ‘Approved by ‘|
(QA) (QA) (QA)
Signature | Ber ad» |B Ame?
Date tolialaa o a 942 10} 12Jo092_Steril-Gene Annexure No.: QA/094/A/01-01 SORNGOawE
Page 1 of 1
TITLE: SCHEMATIC DIAGRAM OF CROSS-CONTAMINATION CONTROL
General Provisions
General control
Buildings &
facility control
Administrative
control
Microbiological
contamination
Cross -Contamination
Quality
Production
Assurance
control
Quality
control
Format Approved by -QA —
bao.