IS 9081:2001

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Indian Standard

AUTOMOTIVE VEHICLES — VALVES AND

VALVE ACCESSORIES FOR PNEUMATIC
TYRES — SPECIFICATION
( Third Revision)

ICS 43.040.60; 83.160

0 BIS 2001

BUREAU OF IN DIAN STANDARDS

MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG
NEW DELHI 110002

January 2001 Price Group 8

The Automotive Tyres, Tubes and Rims Sectional Committee, TED 7

FOREWORD

This Indian Standard (Third Revision) was adopted by the Bureau of Indian Standards, after the draft finalized
by the Automotive Tyres, Tubes and Rims Sectional Committee hdcibeen approved by the Transport Engineering
Division Council. This standard was first published in 1979 and was revised in 1985 and 1992, In the present
revision, based on industry feedback, new valves with designations B 573 57,ED46 32,E496 32,R796 09,
RB96 09 and R 41609 have been included. Valves with designations A 201 45,ED85 32,E535 32,
R796 13, RB96 14 and R 41613 have been deleted since these are no more in use. Tube SpudM276 B4
has also been deleted. Modifications in figures and tolerances have also been done in order to align them with
the present worldwide practices.

Valves designation comprising six character alpha-numeric code derived from their major functional as well as
basic dimensional characteristics as per IS 10939, has been used in this standard.

For the purpose of deciding whether a particular requirement of this standard is complied with, the final value,
observed or calculated, expressing the result of a test or analysis, shall be rounded off in accordance with
IS 2:1960 ‘Rules for rounding off numerical values (revised)’ The number of significant places retained in the
rounded off value, should be the same as that of the specified value in this standard.
 IS9081 :2001

Indian Standard

AUTOMOTIVE VEHICLES — VALVES AND

VALVE ACCESSORIES FOR PNEUMATIC
TYRES — SPECIFICATION
( Third Revision)
1 SCOPE IS No. Title

This Indian Standard prescribes the dimensions, 4170’: 1%7 Brass rods for general engineering
materials, tests and acceptance standardafor valves purposes
and valve accessories for tyre tubes as supplied for 6912:1985 Copper and copper alloy forging
application with inner tubes, and valves for use with stock and forgings @rst revision)
automotive vehicles including two wheeled vehicles, 7906 (Part2): Helical compression spring5 Part2
off-the-road vehicles and animal drawn vehicles. 1975 Cold coiled springs made from
circularsection wire and bar
The standard gives those dimensions of commonly 9949 Dimensions for tyre valve threads
used valves which are important for fitment and (Part 1): 1980 Threads5V1, 5V2, 6V1 and 8V1
interchangeablfity.Although the tests for valve cores (Part2): 1985 Threads9V1, 10V2 and 12V1
have been inchded, the dimensions for valve core (Part3): 1985 Threads 10V1, 15V1, 17V1 and
chambers have not been included since the same is 20V1
covered in IS 11542 (Part1)and 11542 (Part2). Valve 9453:1987 Valve caps for tyre tube valves for
caps are also not covered in this standardsince these automotive vehicles (first revision)
are covered by IS 9453.
2 REFERENCES 10939:2000 Designation system for tyre tube
valves for automotive vehicles
The following standards contain previsions which (first reviswn)
through reference in this tex~ constitute provision of 11542 Dimension for tyre tube valve core
this standard.At the time of publication, the editions chamber
indicated were valid. All standards are subject to (Part 1): 1985 Core chamber No. 1 (Normal bore)
revision, and pmties to agreements based on this (Rut 2): 1985 Com chamber No. 2 (Lame
../ bore)
standardare encouraged to investigate the possibility - ‘
of applying the most recent editions of the standards 3 ~Ass~CA~ON
indlcat&i Glow:
3.1 Rubberized valves
1S No. Title
319:1989 Free cutting brass bars, rods and a, Truckvalves
sections ~ourth revision) b) Passenger car valvev
25(XI(Part 1) : Sampling inspection procedures: c) Motor cycle valves, scooter valves, moped
1992 Part 1 Attribute sampling plans in- (light duty) valvm, and
dexed by acceptance quality level
Off-the-road vehicles (OTR) valves, agricul-
(AQL) for lot-by-lot inspection ‘)
turaltractor(includlng power tiller) valves,and
(second revision)
animal drawn-slow moving vehicle (ADV)
2704:1983 Brass wires for cold-headed and
valves.
machhw.dparts (first revision)
3168:1981 Brass stripandfoil fordeepdrawing 3.2 Rep~r and Replacement Valves
(first revision)
3400 Methods of test for vulcanized a) Screw-on type repairvalves;
rubbers b) Clamp-in type replacement valves; and
(Part 1): 1987 Tensile stress strain properties c, Replacement rubber base valves with facing
(second revision) gum.
(Palt 2) :1995 Hardness (second reviswn)

1
IS 9081:2001

3.3 Supply Condition of Valves 6.4 Pull Out Strength of Rubber Base

a) Unless otherwise specified, valves as per
respective designation indicates straight form.
b) Valve designation with suffix ‘SB’ indicates
‘Single bent’ form.
c) Valve designation with suffix ‘DB’ indicates
‘Double bent’ form.
4 DIMENSIONS AND DESIGN FEATURES
4.1 The basic dimensions of the valves clas.wfied
in 3.1 shall conform to those shown in Fig. 1 to 23. The
basic dimensions of the valves classified in 3.2 shall
conform to the design as specified by the purchaser
(see also 7.2 and 7.3). The tolerance on the effective
length of stem or rubberised valve length shall be f~
mm.
4.2 Details of valve threads shall conform to
IS 9449 (Part 1), IS 9449 (Part 2) and IS 9449 (Part 3).
Rubber covered valves when tested for stem pull out
strength according to 6.4.1, shall meet the minimum
breaking load values specified in 6.4.2.
6.4.1 Procedure
The rubber base of the valve shall be clamped in a
fixture and the cap thread or body th~ead shall be
screwed on the threaded adapter on a suitable tensile
testing machine. The hole in the fixture through which
the valve comes out shall be 15 mm in diameter for
moped valves (Fig. 14), 22.2 mm in diameter in case
of scooter and motor cycle valves (smaller base
diameter) (Fig. 10, 11, 15 and 16) and 31.8 mm
diameter’for all other valves and spuds. A direct pull
shall made at the rate of 15.0 cm/min until the rubber
base separates from the stem. The minimum pull out
values shall determine conformance of the quality to
the acceptable standard.

5 VALVE DESIGNATION 6.4.2 Minimum breaking (poll out) load values shall
be as follows:
5.1 Valves shall be designated in accordance with
Valve Type Valve Designation Minimum
IS 10939.
Breaking Load
5.2 Reference may be made to IS 10939 for examples (Pull Out Values) N
and details for designating widely used valves. Scooter valves A40245 450
A41145 450
6 REQUIREMENTS FOR RUBBERISED A47245 450
VALVES A50145 450
B35357 450
6.1 Material
Motor cycle valves A29145 450
The metal stems of inserts may be made from brass Moped valves A29125 350
conforming to IS 319 or IS 2704, IS 4170 or IS 6912. A29132 350
The rubber base shall be butyl or butyl EPDM blends. Passenger car valves B35357 450
Natural rubber may also be used if specified by the B35457 500
purchaser. B35557 700
B49557 700
6.2 Bendability of Valve Stem B57357 450
Truck valves shall be bendable to 90° and scooter Agricultural vehicle B35457 500
valves to 55° and 90° with the help of the appropriate Off-the-road (OTR) B35557 700
valve bending tools, without breaking or cracking Vehicle and animal B20563 900
drawn vehicle B30563 900
during bending.
valves AA6582 1750
6.2.1 Hand-bendable valves shall be bendable by Truck and bus valves A97582 1750
hand up to 1’00 ,Min without the help of tools and shall AA6582 1750
not crack or break during bending (see Fig. 3). AD4582 1750
AB4582 1750
6.3 Hardness AE7582 1750
AG0582 1750
The rubber forming the valve base shall be tested for
B35557 700
hardness either by a shore type ‘A’ durometer if
B90557 900
practicable or an IRHD Microhardness Tester. The A83582 1750
hardness shall be between 58 to 73 measured on the AB1582 1750
shore type ‘A’ durometer or on the IRHD AC3582 1750
Microhardness Tester. The testing shall be done in A65582 1750
accordance with IS 3400 (Part 2).
Spud for large bore L066B4 2000

2
 IS 9081:2001

6.5 Adhesion Test 7.2 Replacement Rubber Base Valves with Facing
Adhesion test is conducted to test the bond between Gum
metal and rubber. In all cases, adhesion is considered Replacement rubber base valves shall have a uniform
to be unacceptable if the total area of separation layer of facing gum as specified by the purchaser,
between brass and rubber, or brass and cement, or cemented to the base of the valve to permit application
cement and rubber is in excess of 41 mm2. to the buffed and cleaned valve hole locations of inner
6.5.1 Method of Checking tube so that satisfactory adhesion is obtained when
vulcanized. The exposed surface of the facing gum
After subjecting the valve to the hot air treatment (see
shall be protected with a sheet of pol ythene, the colour
6.5.2) the rubber cover over the stem or metal insert
of which should be other than black.
shall be cut down to the metal face. Each side of the
cut rubber base or cover shall be gripped suitably and 7.3 Workmanship
the rubber pulled away from the metal using pliers. As
The valves shall be examined for cracks, correctness
much rubber as possible shall be removed from the
of the bend, proper threads, incomplete filling of the
base of the valve and the sides of the insert and the area
head, etc.
of separation for rubber to metal bond shall be
examined. 8 VALVE CORE (see Fig. 23)
6.5.2 Hot Air Treatment 8.1 Materials
The valves for the adhesion test (see 6.5) shall be kept
Valve core components may be manufactured from
in hot air at a temperature of 165 f 2°C for 10 min and brass conforming toIS319, IS 2704orIS3168 or any
allowed to cool down to room temperature before other materials as agreed between the manufacturer
testing for adhesion. and the purchaser. The spring shall be made from
6.6 Bufllng brass, phosphor bronze or stainless steel wire. The
Valves shall be buffed (if required by the purchaser) sealing washers material shall be synthetic rubber or
on the rubber base side which is to be vulcanized on polymer.
to tubes. Buffing shall not be too rough or too smooth 8.2 Valve Core Leakage
and the rubber base edge shall have a light feathery
finish, Valve cores shall not leak (in excess of one bubble per
minute) when tested according to 8.2.1.
6.7 Workmanship
8.2.1 The core shall be fitted into a tested valve stem
Valves shall be free from defects like incomplete
with a torque of 0.17 to 0.3 Nm. Any desired pressure
rubber base, blisters larger than the size of a pin head,
up to 900 kpa shall then be applied from the back of
incomplete or damaged threads, foreign matter
the valve while the tip of the valve is kept immersed
embedded in rubber base and cracks or cuts on rubber
in water, mouth downwards.
base or on the metal stem. The through hole in the
valve stem shall be perfectly clear. Bloom shall be 8.3 Valve Core Interchangeability
avoided to the extent of impairing of adhesion of valve
Valve core used for in-the-field replacement shall be
base with the tube. interchangeable with the original valve cores without
6.8 Marking modification or damage. Valve cores shall be made to
Containers of valves shall be clearly marked for the dimensions such that when installed and properly
following: tightened in valves, the core pin shall not extend above
the level of the tip end of the valve by more than
a) Valve designation; and
0.25 mm or below the tip end of the valve by more than
b) Indication of source of manufacturer or code. 0.9 mm.
If practicable the above markings shall also be carried 8.4 Acceptable Operating Temperatures
out on valves stem, or on the rubber.
The temperatures range of the valve cores functioning
7 REQUIREMENT FOR REPAIR AND shall be between – 40°C and 100”C.
REPLACEMENT OF VALVES
8.5 Marking
The requirements given in 6.1,6.2 and 6.8 in addition
. Each valve core shall be marked with the indication of
to those given in 7.1 to 7.3 shall be applicable.
source of manufacture and country of manufacture or
7.1 Clamp-in Type Replacement Valves a symbol indicating such information on the spring cup
as _shown in Fig. 2~.
Valves shall be bent and “assembled with the
appropriate ring washers and hexagonal nuts, if 8.5.1 Short cores may not be marked if it is not
required by the purchaser. practicable to do so.

3
&6 Wdmanship
Valve cores shall be free from burrs,foreign matter,
damages, broken washer, emeked pin cups, eriicked
head, ete.
9 QUALITY ASSURANCE PROVISION
9.1 criteria of conformity and sampling for
Inspection and Teats
For the purpose of ascertaining emformity to this
standard, the extent of sampling and the criteria of
4
conformity shall be subjeet to a~ment between the
purchaserand the manufacturer.
9.1.1 Unless otherwise agreed, the manufaetmer is
responsible for carrying out all inspection and test
requirementsas speeified herein.
9.2 Sampling shall be aeeording to IS 2500 (Rut 1)
and the samples shall be selected by agreement
~tween tie mrmuf~~~r ~ * wh~r.
 -E CHAMBER N(2 1
5V1 INTERNAL
THREADS
\
r

1- r
8V1 EXTERNAL
10 -
THREADS

I
II

08-

r
21-!

Valve A !j B+4
Designation”

A65582 65 48

A83582 83 66

A97582 97 80

AA6582 106 89

AB1582 111 94
AB4582 114 97

AC3582 123 106

AD4582 134 117

.4E75 82
I ~ 130
*Designation with suffix ‘SB’ indicates single bent
valve. -----i

All dimensions in mi]limetres,

FIG. 1 TRUCK AND Bus VALVES

5
Is 9081:2001

lNT&RNAL
@AOS

OR CHAMBER NO.1

T W? EXTERNAL THREADS

&a
KI

982 2Q

TIP END ANGLE

WITH FLATS IACROSS FLATS 10.6*OS2

! [

Valve A!; Horizontal Tip End Tip End

Designation* Length, (+4) Angle (+2) Length (+4)

A97582 97 35 31° 48

AA6582 106 40 31° 51

AB4582 114 46 26° 54

.4E75 82 147 63 21” 70

A 60582 160 75 21° 70

*Designation with suffix ‘DB’ indicates double bent valve.

All dimensions in mil]imetres.

FIG. 2 TRUCK AND Bus VALVES

6
 IS 9081:2001

5V1 INTERNAL THREADS

f’ 8V1 EXTERNAL
7HREADS
-E CHAMBER NO. \

90 I

!
All dimensions in milhmetres.
FIG. 3 LIGHT TRUCK VALVEB90557
(HAND BENDABLE)

9V1 INTERNAL THREADS

! i
20
12V1 EXTERNAL THREADS

9.5

6 4/

t
-024 max. ~
@63-!———

All dimensions in millimetres.

FIG. 4 TRACTORVALVEB20563 AIR WATER FILLINGTYPE
(see FIG. 7 FORASSEMBLY)
IS 9081:2001

12V1 EXTERNAL THREADS

9V1 INTERNAL THREADS

t
30.2

9.5 @16LO*3
6 A

f’ — 024 max. ~
- @63-!-

All dimensions in miillmetre~.

FIG. 5 TRA~OR VALVEB30563 AIR WATER FILLINGTYPE
(we FIG. 7 FORASSEMBLY)

CORE CHAMBER NO. )

I--
5V1 INTERNAL THREADS
\
RNAL THRE ADS

KNURLING

.oR,N~ ~*78
.
CORE HOUSING

AH dimensions in millimetres.
FIG. 6 CORE HOUSING, CHS
 IS 9081:2001

,, WRE HOUSING
(TO BE ASSEMBLED
WITH VALVE CORE
7 ANO CAP)

j.@NG 1

i
:W%-%w
All dimensions in millimetres.
FIG. 7 TRACTORVALVE B 30563 AND B 20563 ASSEMBLY

5 VI INTERNAL THREADS
8V1 EXTERNAL THREADS /—

CHAMBER NO.1 i

!
10

~
3.2

r VdVe Designation

B35357
A
(+1 , -2)

35
(f:.3)

11.7
NOTE-Plastic
B 35557
bushing to make up for B dimensions of
valve where necessary, to suit old design rims of
13 to 15 nominal diameter having a valve hole of 15.9 mm.

B35457 35 13.1
B35557 35 16.5
B49557 49 16.5

All dimensions in miilimetres,

FIG. 8 RUBBER COVERED TUBE VALVE — PASSENGER CAR, JEEP, SCOOTER DERIVATIVES, FRONT TRACTOR
LIGHT TRUCK, TRACTOR IMPLEMENTANIMAL DRAWN AND FORK LIn

9
IS 9081:2001

CORE CHAMBER NO.1 ,5 V\lNTERNAL THREADS

i
# 10 8W EXTERNAL

57
1
I
25
I @33.5 max.

I _t- lru‘“

All dimensions in mi]]ime~s.

FIG. 9 RUBBER COVERED TUBE VALVES —
PASSENGER CAR B573 57

1*his dimension results approximate] y from other

dimensions.
NOTE — These valves accommodate only the appropriate
short COIE

All dimensions in millimet.res.

FIG. 10 SCOOTERVALVEA472 45*
(BAsE:- BELL SHAPtiSTRAJGHT SHAPE)

●
Designation with suffix ‘SB’ indicates single bent valve.

10
 IS 9081:2001

THREADSI Id . .

I —..---- lLi/’l / .{

l~hi~ di~~n~ion reSUltSapproxirnak.]y ‘rem ‘ther

dimensions.
NOTE — These valves accommodate only the appropriate
short core.

All dimensions in nrillimetres.

FIG. 11 SCOOTERVALVEA402 45*
(BASE- SrRAIGHT SHAPIYBELL SHAPE)

*Designation with suftlx ‘SB’ indicates single bent valve.

5V1 INTERNAL THREADS

ER NO. 1

RNAL

All dimensions in millimetres.

FIG. 12 SCOOTER VALVE A 41 145* (OLD TYPE)

●
Designation with suffix ‘SB’ indicates single bent valve.

11
IS 9081:2001

‘5wINTERNAL THREA05
ER NO. I

RNAL

All dimensions in millimetres.

FIG 13 SCOOTERVALVE A 501 45* (OLD TYPE)

*Designation with suffix ‘SB’ indicates single bent valve,

4.

All dimensions in millimetres.

FIG. 14 MOPED VALVE A 29125

5V 1 INTER NAL
THREADS

CORE CHAMBER NO.1

I>* ~ V1 EXTERNAL
r“ THREADS
2&7

&.3

410.7
1’ < L
432-
-

All dimensions in millimetres.

FIG. 15 MOPED VALVE A 29132

12
 \
IS90S1 :2001

CORE CHAMBER ND. I

5V1 INTERNAL
\ rHREADs

K
\ WI EXTERNAL
THREADS
t
29 I

J 1=045-:-I
Nm—-WK@~kW-bWa~
shapcas shown mauOwtu&~dw* msau
UmEcrlywilhctrtain
shauowwt?llrilns.
Alldimcmions
mmiuimms
FIG. 16 MUNJRCYCIE VALVEA29145

CORE CHAMBER NO.2 )UTERNAL THREAOS

‘v
+
I

[
WI EXTERNAL THREADS

T
Ctl.s
I
TM&)R~ SRU)GE

2s70x50
. b+& I

@32
\ 12 V1 INTERNAL THREADS
50 A

valve A B c Ct&
~
ED4632 134 — — —

ED4632SB — 105 35 SIP

N0TT3-AvailaiAc .sI@#uarbcmfoIHI.

All dimmions inmillii

FIG. 17 LARGEBoRE(OTR)TUBEVALVEED4632 ANDED4632SB
(For Side Elevation of Bridge Washer, see Fig. 18)

13
IS 9081:2001

CORE CHAMBER NO.2 8V1 INTERNAL THREADS

/
* , $ 12v1 EXTERNAL THREADS
I

49 STAKED-ON BRIDGE
WASHER
2x70x5CI

4
12V1 INTERNAL THREADS

I 1----1
70
I
VaJve Accepts Accessories — TR code
Designation

Spud Core Cap

C2 Short VC6
E49632 SP 1000
C2 Long VC7
__.__l —— VC8

NOTE — The effecrive lengths of stems or rubberized valves are allowed a tolerance of
~ $ mm.

AH dimensions in mi]]ime~es,
FIG. 18 LARGE BORE SCREW-ONTUBE VALVES — OTR

12V1 EXTERNAL

+
6
1
13*I*

~
*Valve
““’-s+
available with rubber base thickness of 9.5 mm on special order

AH dimensions in millimetres.
FIG. 19 llJBE SPUDL065 B4

14
 IS 9081:2001

I k35———9— 8V1 INTERNAL

THREADS
7
)) I t r
6.%
E
CHAMBER NO.2
A
RUBBER PROTECTIVE
12V1 EXTERNAL

;;)(; :4;L

NOT&Thew swivel stems to reassembled with tube lessspud S 17727 to beavailable inseveralstadard
lengths and 12.5 mm increment (Dimension B).

All dimensionsin millimetres.

FIG. 20 LARGE BORE (OTR) VALVE R79609 SB AND RB9609 SB-SWIVEL TYPE
— SINGLE BEND

8V1 INTERNAL THREADS

12.7 HEX

41.3

I
] 6.5‘
+W-:;D:XTERNA
H-i=!=?
A
II
I
I

‘0’RING
I

NOTE— This straight-stemto be assembledwith tubeless spudS 17727.

All dimensionsin millimetres.

FIG. 21 LARGE BORE (OTR) VALVE R 41609 STRAIGHT TYPE
v

fwldimm%b$in~
~G. 22 LARGE BGRE ((l’l’R) SPUD (TUBELESSSPLJD)S 17727

16
 II

1+$ I+fi
1075 tO*25
20
maxo II
5V1
EXTERNAL
THREAD
30”23
max.
8V1
EXTERNAL
THREAD

IT —.— :.-
!
I
I
I

t
_Jo058Nm
I MAXIMUM
: TORQUE

TYPE 1
TYPE 2
(a) VALVE CORE SHORT
+++1°78
I !0915 3002 *f12*29~O*13

T–

Il*75t TF!%
OS25J L
“--‘-
5V1 EXTERNAL
t+?i+m
411ilL
I k8vl
1

EXTERNAL
33=27 THREAD
II THREAD
32=26 FI I
1’1 37“34
I I l%
I I I 36*32
I
MAXIMUM ~ ; MAXIMUM ~ I
TORQUE : 0 , TORQUE I
:
0“34 Nm ; j O*58 Nm ; I
I I

TYPE 1
MARKING HERE
--m@El
I (b) VALVE CORE LONG :YPE 2
t t

0“25 HIGH LIMIT

(
(
t VALVE STEM

(c)CORE PIN HEAD POSITION-TYPE 1 AND 2

FIG. 23 VALVE CORE

17
Bureau of Indian Standards

BIS is a statutory institution established under the Bureau of Indian Standards Act, 1986 to promote
harmonious development of the activities of standardization, marking and quality certification of goods
and attending to connected matters in the country.

Copyright

BIS has the copyright of all its publications. No part of these publications may be reproduced in any form
without the prior permission in writing of BIS. This does not preelude the free use, in the course of
implementing the standard, of necessary details, such as symbols and sizes, type or grade designations.
Enquiries relating to copyright be addressed to the Director (Publications), BIS.

Review of Indian Standards

Amendments are issued to standards as the need arises on the basis of comments. Standards are also
reviewed periodically; a standard along with amendments is reaffirmed when such review indicates that
no changes are needed, if the review indicates that changes are needed, it is taken up for revision. Users
of Indian Standards should ascertain that they are in possession of the latest amendments or edition by
referring to the latest issue of ‘BIS Handbook’ and ‘Standards: Monthly Additions’.

This Indian Standard has been developed from Doc : No. TED 7 ( 269).

Amendments Issued Since Publication

Amend No. Date of Issue Text Affected

BUREAU OF INDIAN STANDARDS

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