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Spe 179775 MS
Spe 179775 MS
This paper was prepared for presentation at the SPE EOR Conference at Oil and Gas West Asia held in Muscat, Oman, 21–23 March 2016.
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Abstract
Generally partially hydrolyzed polyacrylamides (HPAM) are used worldwide for polymer-based oil
recovery processes. However there aree some problems associated with HPAM applications such as,
treatment of produced water, oil-water separation and toxicity issues associated with degradation products
of HPAM. Schizophyllan biopolymer is biodegradable and environmental friendly alternative to chemical
polymers used for EOR applications. In present work we studied the schizophyllan production by fungi
Schizophyllum commune ATCC38548, its structural characterization and potential applications in Micro-
bial Enhanced Heavy Oil Recovery (MEOR).
Different minimal production media containing carbohydrate based carbon sources were screened for
better biopolymer production. During the course of experiments we studied microbial growth profile,
biopolymer production, and rheological properties of biopolymer, chemical characterization and appli-
cation of biopolymer in enhancing heavy oil recovery using Berea sandstone cores.
The biopolymer was produced in significant quantities and increased the viscosity of the production
medium after 9 days of incubation. Viscosities were measured using rheometer at different shear rates
(0.1-100 s-1) and temperatures, where it was found to be isothermal over a wide range of temperature with
strong shear thinning behavior. After 14 days of incubation, the viscosity was 21535 – 43 cP at shear rate
from 0.1 – 100 s-1, respectively. Thermogravimetric analysis (TGA) analysis showed that the moisture
content in purified biopolymer was 6.3%; it was quite stable till 100-200 °C and melted at temperatures
higher than 250 °C. It was characterized as schizophyllan by MALDI-TOF-MS and NMR (1H and proton
decoupled 13C NMR) analysis. The repeating tetrasaccharide unit of schizophyllan structure comprised of
homoglucan with -1, 3-linked backbone and single -1, 6-linked laterally glucose side chains at every
third residue. The biopolymer was used for MEOR experiments at 45 °C, using Berea sandstone core
plugs. The biopolymer injection resulted in 28% additional heavy oil recovery over residual oil saturation
(Sor).
Introduction
There are concerns about the shortage of oil production and energy resources along with the incremental
cost of heavy oil production and environmental impact. This raised the attention to look for other feasible
2 SPE-179775-MS
techniques which are environmental friendly, economical and quite efficient methods. Microbial enhanced
oil recovery (MEOR) is considered as one such technique with potential for extending the life of
production wells in a declining oil reservoir (Al-Sulaimani et al., 2011). MEOR technique is based on
utilizing microorganism’s metabolites and bio-products to recover additional or incremental oil from a
reservoir. There are a variety of metabolites produced by microorganisms that can be useful for oil
recovery, such as biosurfactants, biopolymers – polysaccharides, biogases, biosolvent, secreted by
microbes. As compared to conventional enhancing heavy oil recovery operations, which requires expen-
sive chemicals or steam generation equipment, MEOR is flexible and potentially cost-effective, and an
environmentally friendly technique. MEOR mechanisms, similar to the conventional enhanced oil
recovery mechanisms, are (classified) intended to cause alteration of oil/water/rock interfacial properties,
and, changing flow phase and flow behavior (Gray et al, 2008).
Polymer flooding is considered as an established technology for enhanced oil recovery in the oil
industry and the most widely used polymer is polyacrylamide or partially hydrolyzed polyacrylamide
(HPAM). This polymer is effective as a viscosifying agent but it has some limitations like losses due to
adsorption and mechanical degradation, and its poor salinity tolerance (Leonhardt et al, 2014). Starting
from 1980s, some biopolymers were considered and started to be implemented such as xanthan which is
produced by the bacterium Xanthomonas campestris (Leonhardt et al, 2014). Application of biopolymer
in enhancing oil recovery is accomplished by mobility ratio reduction, permeability modification to
improve water flood sweep efficiency and selective plugging of high permeability zones, also known as
thief zones (Shabani-Afrapoli, 2012). One of biopolymer based MEORs’ attraction is that the biopolymer
can be produced using cheap natural available nutrients such as wheat bran and corn cobs, which are
abundantly available as byproducts of the wheat and corn processing industries (Zhong et al., 2013);
activated charcoal; detoxificated rice hull hydrolysate, which is the main byproduct of paddy process (Shu
and Hsu, 2010); and distiller’s dried grains (Sutivisedsak et al., 2013).
Mushrooms comprise a vast and yet largely untapped source of powerful new pharmaceutical products.
In particular, and most importantly for modern medicine, they represent an unlimited source of polysac-
charides with antitumor and immunostimulating properties. Schizophyllan is one of the most famous and
widely used polysaccharide, produced by the fungus Schizophyllum commune, a white-rot ubiquitous
mushroom (Zhong et al., 2013). Some research works were conducted to test the applicability of
schizophyllan in enhanced oil recovery (Leonhardt et al., 2014; Gao, 2015). Schizophyllan is often used
as a model polymer to study the viscosity of neutral linear rods and at a concentration of 1% (w/v) and
it forms a gel at room temperature (Zhong et al., 2013).
The scope of the present study was to investigate the biopolymer production using S. commune
ATCC38548, in different production media under optimum incubation conditions, rheology studies,
physical and chemical structural characterization, and application in MEOR using core flood experiments.
Methods
Glucose 30 30 30 20 30 30
Yeast Extract 3 3 3 – 3 3
Malt Extract – 3 – 20 – 3
Peptone – – 3 – – –
Urea – – – – 3 –
KH2PO4 1 1 1 – 1 –
MgSO4.7H2O 0.5 0.5 0.5 – 0.5 –
Approximately, 8 mm diameter discs of growing S. commune were cut using sterile plastic tips and
inoculated to each 100 ml production media per 250 ml capacity Erlenmeyer flasks. The flasks were
incubated in incubator shaker at 28°C; 160 rpm. The growth of S. commune was observed visually for the
first 5 days and the flasks were harvested for all analysis starting from day 5 till day 14.
Analytical procedures
In order to determine the mycelial biomass, the samples were filtered under vacuum using fine
crystalline filter paper to ensure that the smallest mycelia will not pass. The filtrated mycelia were kept
to dry in oven at 80 oC, for 2 days to measure the mycelial dry weight. Cell free broth was used for pH,
and viscosity measurements. Initially the viscosity measurements were carried out using cannon-feneske
glass viscometers, and later rheometer (DV3T LV, Brookfield, USA) was used for confirmation of the
best medium and detailed rheology studies.
Biopolymer Extraction
The cell free broth was used for biopolymer extraction. Where 2 volumes of 98% ethanol were added
to the samples for the separation of the biopolymer since it is not soluble in alcohol and it was kept at 4°C
overnight (Figure 1A). Next day, the samples were centrifuged at 14000 rpm for 40 minutes at 4°C and
the pellets were collected. The collected pallets were dissolved in distilled water and kept in the freezer
at ⫺80°C for 2 days, and freeze dried in a lyophilizer (Labconco, USA). Figure 1B shows the freeze-dried
biopolymer pellet. Freeze-dried biopolymer was used for various physical and chemical characterization
studies.
Figure 1—Biopolymer extracted with 98% ethanol (A) and collected as white pellet after freeze-drying (B)
4 SPE-179775-MS
HPAM are discharged into the environment with oil extraction wastewater. HPAM present in
production water causes some serious environmental problems such as, it will remain in the produced
water, increasing the difficulty in oil–water separation, the oil content in sewage is greatly increased,
there is a high probability that the wastewater will exceed the local discharge limit and it can also
hardly avoid infiltrating and contaminating groundwater resources. In addition, the costs and
difficulties of produced water treatments increased with the high concentration of the HPAM in the
wastewater (Chen et al., 2003; Zhao et al., 2008; Wen et al., 2010; Bao et al., 2010; Yongrui et al.,
2015). One of the environmentally friendly and effective alternatives is to use biopolymers for EOR
applications.
Figure 2—The biomass, biopolymer yield, and the viscosity profile of S. commune in production medium 1
Figure 3—The biomass, biopolymer yield, and the viscosity profile of S. commune in production medium 2
SPE-179775-MS 7
Figure 4 —The biomass, biopolymer yield, and the viscosity profile of S. commune in production medium 3
Figure 5—The biomass, biopolymer yield, and the viscosity profile of S. commune in production medium 4
8 SPE-179775-MS
Figure 6 —The biomass, biopolymer yield, and the viscosity profile of S. commune in production medium 5
Figure 7—The biomass, biopolymer yield, and the viscosity profile of S. commune in production medium 6
Based on the above experiments, production Medium 1 showed better results in terms of
biopolymer production and increased viscosity, and it is also cost-effective since it is the cheapest
media in terms of its cost. For all these reasons, Medium 1 was chosen for further experiments.
Highest observed biomass and schiophyllan yield were 15.8 g/L and 5.17 g/L, respectively, after 14
days of incubation. The average viscosity observed after 14 days of incubation was T425 cP, using
cannon-fenske glass viscometer. As the expected viscosity was higher than what was observed using
SPE-179775-MS 9
cannon-fanske viscometer, it was further analyzed using rheometer (Brookfield, USA), at different
shear rates.
Figure 8 shows the daily average viscosity measurements of the collected samples using rheometer
at different shear rates 0.1 – 100 s-1, at 25°C. Maximum viscosity was obtained after 14 days of
incubation. Schiophyllan biopolymer had a sharp shear thinning behavior; viscosity after 14 days of
incubation was reduced from 21535cP to 43cP when shear rate increased from 0.1s-1 to 100s-1,
respectively. This strong elasticity and shear thinning behavior is a characteristic of biopolymers due
to its rigid triple helix structure which makes it favorable for field application where the viscosity of
the injected biopolymer solution at turbulent flow will result in very low viscosity which will reduce
the high back-pressure and will prevent damage to the formation. As a result, the injection pumping
pressure and the viscosity of the solution will increase as it transport away from the wellbore to the
reservoir till it reach the reservoir speed of about 1 ft/day which is laminar flow. The reservoir speed
is approximately equal to 7s-1, where the viscosity of biopolymer solution observed was equal to
635cP. The biopolymer was further tested for rheological properties at different temperatures and
shear rates. The viscosities were measured using rheometer at different shear rates (0.1-100 s-1) and
temperatures (25-60)C), where it was found to be isothermal over a wide range of temperature with
strong shear thinning behavior (Figure 9).
Figure 8 —Viscosity measurements at 25°C for 9th – 14th day samples of S. commune
10 SPE-179775-MS
Figure 9 —The rheology of biopolymer at different shear rates (0.1-100 s-1) and temperatures (25-60)C) using rheometer
MALDI-TOF and NMR Analysis MALDI-TOF showed molecular mass/charge of around 14250kD
for our biopolymer (Figure 11). The NMR spectra of the SCG showed anomeric sugar signals at 4.93
ppm due to the -1,3-linked glucose and -1,6-linked glucose. Three proton signals of the glucose
moiety are overlapped (4.5 ppm). One proton signal of the glucose unit appears as a well resolved
doublet resonance at 4.1 ppm. The Characteristic methylene –CH2 signals were present at 3.43 and
3.67 ppm. These signals overlap with the –OH signals of the glucose moiety and the water (3.33
ppm), as shown in Figure 12. The carbon NMR spectrum of our biopolymer is shown in Figure 13.
Where glucose units containing six carbon numbers, along with the peak assignments at 61.38-103.41
ppm were observed. The repeating tetrasaccharide unit of schizophyllan structure comprises of
homoglucan with -1, 3-linked backbone and single -1, 6-linked laterally glucose side chains at
every third residue and this structure is a popular model for rod-like or stiff-worm like polymers
(Kony et al., 2007, Sutivisedsak et al., 2013) It is similar to the reported structure of biopolymer -
Schizophyllan (Yang et al., 2004).
13
Figure 13—The C- NMR spectrum of biopolymer – schizophyllan
Core-flood Experiments
Figure 14 shows the improved oil recovery after injecting biopolymer broth. It is clear that after injecting
6 PV of biopolymer broth without dilutions, 28% extra oil recovery from the oil initially in core resulted
which make the total recovery, after secondary and tertiary flooding, equals to 79.5 % but, as conse-
SPE-179775-MS 13
quences, it resulted in high differential pressure up to 160 psi due to the high viscosity of the bulk
biopolymer broth. Similarly as conventional polymer flooding, biopolymer flooding recovery mechanism
was based on improving the mobility ratio and the sweep efficiency and it cannot result in extra recovery
beyond the residual oil saturation since it has no effect on improving the mobility of the capillary trapped
oil droplets that require surfactant to reduce its interfacial tension. Partially hydrolyzed polyacrylamide
(HPAM) are by far the most used polymer in EOR applications, which is very much affected by the salt
dependency, other factors influencing the viscosity of HPAM solutions are the degree of hydrolysis,
solution temperature, molecular weight and solvent quality (Wever et al., 2011). Biopolymers such as
starch, xanthan (produced by bacteria - Xanthomonas campestris), guar gum have been used in oil
industries for many years (Karmakar and Chakraborty, 2006). Sun et al., (2011) reported exopolysac-
charide production by a genetically engineered Enterobacter cloacae strain having a promising applica-
tion potential for microbial enhanced oil recovery. They reported in-situ MEOR by selective plugging of
core-plugs by polymer produced by genetically engineered bacterium. Sun et al., (2013) reported
additional 3.5%-11.3% oil recovery from sand-pack columns using bacterial exopolysaccharide. We
observed around 28% additional oil recovery using biopolymer – schizophyllan.
Figure 14 —Total oil recovery at 45 °C after water flooding followed by 6 PV of Schizophyllan biopolymer broth
Generally HPAM is used in oil industries for EOR operations, where it is reported to give 10-15%
additional recovery. However there are some problems associated with HPAM applications such as
treatment of produced water. Furthermore, the residual PAM/HPAM in the produced water can slowly
degrade into the toxic acrylamide monomer. It is generally (but not universally) accepted that polyacryl-
amide is safe and non-toxic. However, acrylamide is a potent neurotoxin, which has been studied by
numerous researchers. Many reports indicate that commercial PAM/HPAM can be easily degraded to
acrylamide when it is heated or exposed to ultraviolet irradiation and its intermediate products are
hazardous as their monomer is highly toxic (Chen et al., 2003; Zhao et al., 2008; Wen et al., 2010; Bao
et al., 2010; Jebasingh et al., 2013; Yongrui et al., 2015). The degradation of acrylamide monomer has
cumulative neurotoxicity, and it is identified as a genotoxic carcinogen. Since HPAM can remain in
surface water and groundwater for a long period of time, it may endanger human health. Due to very good
14 SPE-179775-MS
solubility in water, acrylamide can be easily transferred through the aqueous sources and will leach
through soils, but due to its low vapor pressure it is not reported to enter and transported into the
atmosphere. Low levels of acrylamide are reported to be degraded quickly in surface water, but higher
concentrations are difficult to degrade (Chen et al., 2003; Zhao et al., 2008; Wen et al., 2010; Bao et al.,
2010; Jebasingh et al., 2013; Yongrui et al., 2015). Biopolymers such as schizophyllan are reported to be
biodegradable and non-toxic to humans and environment.
Conclusions
We have tested six different glucose based production media for biopolymer production using fungal
strain S. commune ATCC38548, and the following conclusions were made based on the experimental data.
– The S. commune ATCC38548 was able to produce biopolymer in all tested media, where medium
1 was cheaper and supported better growth and higher production.
– Viscosities were measured using rheometer at different shear rates (0.1-100 s-1) and temperatures,
where it was found to be isothermal over a wide range of temperatures (25-60)C) with strong shear
thinning behavior.
– After 14 days of incubation, the viscosity was 21535 – 43 cP at shear rate from 0.1 – 100 s-1.
– The biopolymer was characterized using MALDI-TOF and NMR, as schizophyllan.
– Core flooding tests revealed the potential of schizophyllan in MEOR, where 28% heavy oil (Sor)
was produced from Berea sandstone core-plugs.
It is recommended to conduct further studies on scale-up of biopolymer using cheaper raw materials,
extensive stability studies and effect on enhancing heavy oil recovery.
Acknowledgements
Authors acknowledge the funding from Petroleum Development Oman (CR/SCI/BIOL/11/01) to carry out
the research.
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