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Facile Preparation of Loess-Coated Membranes For Multifunctional Surfactant-Stabilized Oil-In-water Emulsion Separation - 149 - 2019
Facile Preparation of Loess-Coated Membranes For Multifunctional Surfactant-Stabilized Oil-In-water Emulsion Separation - 149 - 2019
Facile Preparation of Loess-Coated Membranes For Multifunctional Surfactant-Stabilized Oil-In-water Emulsion Separation - 149 - 2019
Frequent oil spill accidents and industrial wastewater discharge result in severe health and ecological pro-
blems to human beings. Generally, industrial wastewater contains not only various kinds of oils, but also
water-soluble dyes and heavy metal ions. Elimination of these contaminants in the process of oil/water
separation is very important in industrial applications and still remains unsolved. Even though some mem-
branes with underwater superoleophobicity have been extensively used toward oil-in-water emulsion
separation, the bulk of them lack the capacity of removing the water-soluble pollutants from water during
oil/water separation. Herein, a novel loess-coated polyvinylidene fluoride (PVDF) membrane was success-
fully fabricated through depositing the loess and sodium alginate suspension onto a PVDF membrane
with a vacuum pump. The loess-coated PVDF membrane displayed extraordinary underwater superoleo-
phobicity with oil contact angles larger than 150° and sliding angles smaller than 10° toward different oils,
including crude oil with high viscosity. Besides, the loess-coated PVDF membrane can separate various
oil-in-water emulsions with separation efficiencies up to 99.6% and flux as high as 910.4 L m−2 h−1 bar−1.
Moreover, the coated membrane retained excellent separation performances even after 10 cycles. In
addition, the coated membrane showed outstanding resistance to corrosive liquids, and could separate
oil-in-water emulsions in corrosive solutions effectively. Furthermore, the as-prepared membrane dis-
Received 2nd March 2019, played outstanding mechanical performance and flexibility. More importantly, the loess-coated PVDF
Accepted 7th May 2019
membrane exhibited effective adsorption toward dyes and heavy metal ions. This cost-efficient, environ-
DOI: 10.1039/c9gc00747d mentally friendly and multifunctional loess-coated PVDF membrane not only allows natural loess
rsc.li/greenchem resources to be used rationally, but also effectively solves the problems of water pollution.
3190 | Green Chem., 2019, 21, 3190–3199 This journal is © The Royal Society of Chemistry 2019
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cessfully fabricated for separating oil/water mixtures features, it showed prominent performance in the separation
efficiently.27–30 However, most of these “water-removing” of oil-in-water emulsions even under harsh conditions. The
materials could not achieve the oil-in-water emulsion separ- separation efficiency of various surfactant-stabilized oil-in-
ation owing to their large pore size.31 Oil/water emulsions that water emulsions including crude oil-in-water emulsion was
are composed of emulsified droplets with the size less than above 99.6% with the flux as high as 910.4 L m−2 h−1 bar−1. In
20 µm are more difficult to separate than the immiscible oil/ addition, the coated membrane displayed excellent mechani-
water mixtures.32–37 Recently, various materials with super- cal performance and flexibility, which can be used in real
hydrophilic/underwater superoleophobic properties, such as applications. Furthermore, the as-prepared membrane exhibi-
polymer membranes,38 silica,39 TiO2 40,41 and graphene ted efficient adsorption of dyes and heavy metal ions owing to
oxide,42 have been fabricated to separate oil-in-water emul- its rich pore structure and large specific surface area. It is
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sions successfully. However, it is inevitable to encounter cor- meaningful to use loess-coated membrane to achieve the oil-
rosive environment in real life, such as household and indus- in-water emulsion separation as well as the adsorption of dyes
trial wastewater. Therefore, the chemical stability of the and heavy metal ions. The loess-coated membrane can be a
material was of vital importance for practical application. successful example of introducing eco-friendly, easy to operate
Besides, the separation of crude oil emulsion is also a great and multifunctional material into the field of oil/water separ-
challenge. Moreover, most solvents used for making mem- ation, which has great application potential in the future.
branes are often toxic, which poses a threat to human and
environmental safety.43 There is a need to fabricate mem-
branes using green solvents. In order to follow the green and 2. Experimental section
environmental concept, some works have been reported in
2.1. Materials
recent years. Zhao et al. reported a high-performance nano-
filtration membrane, which was based on interpenetrating Loess was obtained for free from a mountain in Jingyuan
polymer networks incorporating PDA and polybenzimid- County, Gansu province, China. Polyvinylidene fluoride mem-
azole.44 Szekely et al. explored the effect of solvent treatment brane (PVDF) was acquired from Shanghai Xingya Co., Ltd.
in membrane separations.45 Miele et al. produced a porous The thickness of the PVDF membrane is about 150 μm
membrane using polyvinyl alcohol as the material.46 However, (Fig. S1†). Oils (kerosene, diesel) and organic solvents
much more effort should be put into the preparation of the (heptane, hexane and petroleum ether) were supplied from
membrane using green and sustainable resources for actual Guangdong Guanghua Sci-Tech Co., Ltd. Crude oil (density:
applications. 0.85 g cm−3, viscosity: 136.64 mPa S; purity: 99.6%) was sup-
Apart from oil pollutions, the discharge of water-soluble plied by China petroleum Lanzhou chemical research center.
dyes and heavy metal ions also lead to serious health threats Methylene blue, crystal violet, CuSO4·5H2O, Zn(NO3)2·6H2O,
and ecological problems.47,48 Since most oily wastewater con- and PbCl2 were provided by Sinopharm Chemical Reagent Co.,
tains water-soluble dyes and heavy metal ions, removing these Ltd. NaCl, NaOH, and HCl were purchased from Shanghai
contaminants is of significant importance during oil/water Zhongqin Chemical Reagent Co., Ltd. These above-mentioned
separation.49,50 However, most materials are limited in practi- agents were all of analytical grade and all solutions were pre-
cal applications due to the single function of just separating pared with deionized water.
oil/water mixtures. That is to say, they are only applicable to
2.2. Preparation of loess-coated PVDF membrane
separate immiscible oil/water mixtures or emulsions, lacking
the ability to remove water-soluble pollutants from water. The loess-coated PVDF membrane was obtained as follows. First,
Hence, designing low-cost, environmentally friendly and multi- the loess was activated by 4 M HCl solution before use. 0.4 g
functional materials that can remove water-soluble dyes and sodium alginate was dispersed in 40 mL water under continuous
heavy metal ions during the purification of emulsified oily shaking. Second, 0.25 g pre-treated loess and 2 mL sodium algi-
wastewater would be highly desirable. nate solution were incorporated into 35 mL water and stirred the
Loess is inexpensive and environmentally friendly. It is resultant suspension magnetically for at least 1 h at room temp-
widely distributed in nature, especially in western China, and erature to get a uniform turbid liquid. Subsequently, 3 mL of the
is in line with the concept of “green” and “sustainable” solution was leached onto a polyvinylidene fluoride (PVDF)
materials. However, to the best of our knowledge, we are membrane under the pressure of 0.085 MPa by a vacuum pump;
unaware of any previously reported studies on the application the radius of the loess-coated area was about 2 cm. Finally, the
of loess in oil/water separation. Herein, a loess-coated PVDF membrane was dried at 50 °C for 30 min.
membrane was successfully fabricated through a facile leach-
ing with a vacuum pump for the separation of various oil-in- 2.3. Preparation of multifarious surfactant-stabilized oil-in-
water emulsions. It is worth mentioning that water was water emulsions
selected as the solvent with no harm to the environment. The Kerosene, diesel, heptane, hexane, petroleum ether and crude
coated PVDF membrane not only displayed extraordinary oil were chosen as the oil phases. Deionized water, HCl
underwater superoleophobicity, but also possessed excellent aqueous solution, NaOH aqueous solution, and 3.5 wt% NaCl
chemical resistance to corrosive conditions. Based on these solution were selected as the water phases. First, 0.1 g Tween
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80 was added into the water phase, and then each kind of oil The FE-SEM images of the pristine PVDF membrane exhibi-
was mixed into the mixture. It was worth noting that the ted that it possessed a smooth surface with an average pore
volume ratio of oil and water phases was 1 : 50. Finally, the sur- diameter of 450 nm (Fig. 2a). After leaching of the activated
factant-stabilized emulsion was obtained under vigorous stir- loess and sodium alginate suspension, the loess-coated PVDF
ring after 8 h. membrane was fabricated successfully. The particle size distri-
bution of the activated loess was shown in Fig. S2.† Compared
2.4. Characterization with the original PVDF membrane, numerous loess particles
The morphologies of the original PVDF membrane and the with different sizes and irregular shapes were distributed on
loess-coated PVDF membrane were characterized using a field the surface of the loess-coated PVDF membrane, resulting in a
rough structure (Fig. 2b). In addition, plenty of nanoscale
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Fig. 1 Illustration of the preparation processes of the loess-coated PVDF membrane and its application in oil-in-water emulsion separation and the
adsorption of dyes and heavy metal ions.
3192 | Green Chem., 2019, 21, 3190–3199 This journal is © The Royal Society of Chemistry 2019
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Fig. 2 FE-SEM images of (a) the original PVDF and (b) the loess-coated PVDF membrane at low and high magnifications. (c) Cross-sectional image
of the loess-coated PVDF membrane. (d) AFM image of the loess-coated PVDF membrane surface. (e) EDS mapping of the loess-coated PVDF mem-
brane. (f ) FT-IR spectra of the loess particles.
tion bands at 1036 cm−1 and 466 cm−1 are ascribed to the As we all know, the wettability of the material depends on
Si–O–Si stretching and bending vibrations, respectively, and its surface hierarchical roughness and chemical compositions.
the peaks at 797 cm−1 are attributed to the SiO2 groups of The droplets of water and oil were rapidly spread out while
loess. The FT-IR spectra of the added binder, sodium alginate, they were dropped onto the surface, and the contact angles
were also characterized (Fig. S7†). Fortunately, sodium alginate were nearly 0°, which are displayed in Fig. 3a and b. This
also contains massive amphiphilic functional groups. The phenomenon implied that the as-prepared membrane pos-
synergistic effect of the hydrophilic compositions and func- sessed superamphiphilicity towards water and oil in the air.
tional groups present in sodium alginate and loess endows the This is ascribed to the cooperative effect of the existence of
as-prepared membrane with excellent water attraction and massive hydroxyl groups (the loess powders and sodium algi-
retention capacities. nate are both terminated with hydroxyl groups) and the hier-
Fig. 3 Wetting behaviors of the loess-coated PVDF membrane toward (a) water and (b) oil in air and (c) oil in water. (d) Oil contact angles and
sliding angles for different oils on the loess-coated membrane under water. (e) Underwater oil adhesion measurements on the loess-coated PVDF
membrane using dichloromethane droplets as an example.
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archical roughness. When the droplet of hexane was placed Due to the unique characteristic of underwater superoleopho-
underwater, the oil contact angle was 157° ± 1° (Fig. 3c). In bicity as well as smaller pore size than that of emulsions, the
addition, a series of oils were used to probe the underwater loess-coated PVDF membrane can realize various oil-in-water
superoleophobicity of the loess-coated membrane. Obviously, emulsion separations. The separation process was conducted
the oil contact angles were all larger than 150° while the oil with a vacuum system, as shown in Fig. S8.† Herein, the kero-
sliding angles were less than 10° including those of crude oil sene-in-water and crude oil-in-water emulsions as typical
with high viscosity (Fig. 3d). The underwater superoleophobi- samples were poured onto the loess-coated PVDF membrane.
city was achieved in an oil/water/solid three-phase system by As shown in Fig. 4a and b, the original cloudy feed emulsion
introducing the repulsive water phase into the rough struc- became clear after permeating through the loess-coated PVDF
tured surface. Therefore, when the loess-coated membranes membrane. Besides, as for the phase composition, there was
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come in contact with the oil droplets, water trapped in the an obvious difference between the emulsion and the collected
rough nanostructures provides a strong repulsive force, result- filter. For the emulsions before separation, numerous oil dro-
ing in greater oil contact angles and lower oil sliding angles. plets bestrewed the entire view, while no oil droplets were seen
The experiment of underwater oil adhesion was also con- in the filtrate. This demonstrated that the loess-coated PVDF
ducted; the oil droplet (dichloromethane) showed no sticki- membrane can effectively remove the tiny oil droplets existing
ness to the loess-coated PVDF surface as displayed in Fig. 3e. in the emulsions. Moreover, the droplet size distributions had
This characteristic of underwater superoleophobicity and ultra- been characterized before and after emulsion separation. The
low oil adhesion can prevent the as-prepared membrane from droplet size of the kerosene-in-water emulsion before separ-
being contaminated by the oil droplets in the process of separ- ation ranged from 100 nm to 460 nm while that of the crude
ating oil-in-water emulsions. oil-in-water emulsion was between 100 nm and 1000 nm,
As is well known, two basic conditions, namely, suitable which were larger than the pore size of the coated membrane.
pore size and special wettability should be met for a mem- However, the droplet sizes of the filtrates were smaller than
brane of effective emulsion separation. In order to ensure the the threshold of the instrument, as exhibited in the inset of
effective screening effect of the membrane, the pore size of the Fig. 4a4 and b4, demonstrating excellent separation efficiency.
membrane should be less than the diameter of emulsion dro- Furthermore, other types of oil-in-water emulsions such as pet-
plets. In addition, the membrane should have opposite roleum ether, hexane, heptane and diesel in water were also
wetting ability for the two components in the emulsion. In successfully separated. The optical microscopy images and
other words, the membrane should be wetted by the continu- droplet sizes of these emulsions are displayed in Fig. S9.† It is
ous phase and unwetted by the dispersed phase. As for oil-in- worth mentioning that the droplet size distributions of the fil-
water emulsion separation, the membrane should allow water trates are same as that of the filtrate of kerosene-in-water emul-
to immediately permeate through it and retain the oil on it. sion. This phenomenon indicated that the as-prepared mem-
Fig. 4 Images and particle size analysis of (a) kerosene-in-water (b) crude oil-in-water emulsions before and after separation. (c) Separation
efficiency and oil content in the filtrate of various oil-in-water emulsions. (d) Filtrate flux of various oil-in-water emulsions. (e) Separation efficiency
and flux of the emulsion after 10 separation cycles (taking 100 mL hexane-in-water emulsion as an example per cycle).
3194 | Green Chem., 2019, 21, 3190–3199 This journal is © The Royal Society of Chemistry 2019
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brane possessed superior tiny oil droplet removal ability from cycles, as shown in Fig. 4e. In addition, the oil content in
various oil-in-water emulsions. The following eqn (1) was used water was also detected after separation (Fig. S11†). In order to
to calculate the separation efficiency (R1): minimize the loss of flux after each cycle, the membrane can
be washed with ethanol and water sequentially and reused.
Ci
R1 ¼ 1 100% ð1Þ The permeation flux of the loess-coated membrane for cyclic
C0
separation experiments containing deionized water and surfac-
where Ci (mg L−1) is the oil content of the collected filtrate and tant-stabilized hexane-in-water emulsion is shown in Fig. S12.†
C0 (mg L−1) is the oil content of the original oil-in-water emul- It can be concluded that the flux recovery ratio (FRR) for the
sion. The flux (F) was also measured by using eqn (2):28 membrane was about 93.6% after five cycles of separation
experiments. In addition, the separation experiment on the
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V
F¼ ð2Þ pure PVDF membrane was conducted to examine the separ-
St ation performance of the original membrane (Fig. S13†). The
where V (L) is the volume of the filtrate that passes through the videos of the separation process on the PVDF and loess-coated
membrane in one minute and S (m2) is the area of the loess- membranes are also shown in the ESI.† The results indicated
coated area. As shown in Fig. 4c, the content of oil droplets in that the filtrate of the original PVDF membrane still looked
all the filtrates was lower than 135 ppm, and the corres- turbid, whereas the filtrate of the loess-coated PVDF mem-
ponding separation efficiency was larger than 99.2%. It is brane was transparent after one-time separation. These
worth mentioning that the separation efficiency of crude oil- phenomena suggested that the loess-coated PVDF membrane
in-water emulsion was above 99.4% with the crude oil content had a clear advantage in separating oil-in-water emulsions.
of less than 90 ppm. In addition, filtrate flux of various oil-in- Furthermore, the mass of the emulsion is equal to the sum of
water emulsions was also calculated (Fig. 4d). Taking pet- the mass of pure water and retentate, following the law of
roleum ether-in-water emulsion as an example, the flux even mass balance.
reaches as high as 910.4 L m−2 h−1 bar−1 (Fig. 4d). The water The stability is a key factor to affect the practical appli-
flux of the pure PVDF and loess-coated PVDF membranes were cations of the membrane during oil-in-water emulsion separ-
also investigated, as exhibited in Fig. S10.† The separation per- ation. The loess-coated membrane was robust and flexible due
formances are comparable to those of the previously reported to the addition of sodium alginate, which increases the
superwettable separation membranes, as shown in Table 1. binding force between the PVDF substrate and loess par-
The loess-coated membrane could be used for separating the ticles.55 There were no cracks after bending it for 200 cycles, as
surfactant-stabilized nanoscale emulsions including the crude shown in Fig. 5a. The sodium alginate bonding mechanism
oil-in-water emulsion with high separation efficiency and flux, with the loess is shown in Fig. S14.† To evaluate harsh chemi-
which differed from the previously reported materials applied cal resistance of the loess-coated PVDF membrane, 3.5 wt%
to separate microscale emulsions.51–54 Moreover, the separ- NaCl solution, 3 M HCl solution, and 1 M NaOH solution were
ation efficiency and flux versus the recycle numbers was also used in the tests. Obviously, the contact angles of various oils
investigated by taking the hexane-in-water emulsion as an were larger than 150° under harsh aqueous conditions (Fig. 5).
example. The loess-coated membrane retained excellent separ- Moreover, chemical stability of the as-prepared membranes
ation performances with the separation efficiency larger than was also investigated by immersing the coated membranes
99.5% and flux as high as 583.2 L m−2 h−1 bar−1 after 10 into 3.5 wt% NaCl, 3 M HCl and 1 M NaOH solutions for 10 h,
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Fig. 5 (a) Digital photographs of the loess-coated PVDF membrane before and after bending for over 200 cycles. Oil contact angles on the loess-
coated PVDF membrane in (b) 3.5 wt% NaCl solution, (c) 3 M HCl solution, (d) 1 M NaOH solution and after immersion into these solutions for 10 h,
respectively.
respectively. It was clear that the oil contact angles after found that the as-prepared membrane exhibited the best per-
soaking in harsh environments were reduced slightly com- formance under 3 M HCl and 1 M NaOH solutions and was
pared with the original contact angles. It is proved that the not damaged. This provides references for practical appli-
loess-coated PVDF membrane has excellent chemical resis- cations and possibilities for separating oil-in-water emulsions
tance, mechanical performance and flexibility. In general, under corrosive media. The separation result of the tween
3.5 wt% NaCl solution is usually used as simulated seawater. 80-stabilized kerosene-in-HCl and crude oil-in-HCl emulsions
After a series of concentration gradient experiments, it was are exhibited in Fig. 6. Similar to the above oil-in-water emul-
Fig. 6 (a and c) The optical microscopy images and (b) the digital images and (d) particle size analysis of the kerosene-in-HCl and crude oil-in-HCl
emulsions before and after separation. (e) Separation efficiency and (f ) flux of kerosene-in-water, and crude oil-in-water emulsions under corrosive
environments on the loess-coated PVDF membrane.
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sion separation, the original cloudy feed became clear after the prepared membrane possessed excellent adsorption perform-
separation (Fig. 6b). There were no evident oil droplets visible in ance. Moreover, Fig. 7c shows the effect of the initial concen-
the filtrate from the optical images (Fig. 6a and c). In addition, tration on the adsorption efficiency. In addition, the adsorp-
the droplet size distribution of the emulsions before separation tion efficiency is calculated according to the following
is wide, while no distribution can be detected after separation equation:56
(Fig. 6d). Besides, the loess-coated PVDF membrane can also
Cj
achieve the separation of kerosene and crude oil in NaCl and R2 ¼ 1 100% ð3Þ
NaOH emulsions, which further proved the excellent separation C0
capacity for separating oil-in-corrosive aqueous emulsions where Cj (mg L−1) is the final concentration and C0 (mg L−1) is
(Fig. S15†). The FE-SEM images of the loess-coated PVDF mem-
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which caused a decrease in the efficiency. The adsorption prin- Education Foundation of China (161044), the Natural Science
ciple of Cu2+ and Zn2+ was similar to that of Pb2+. However, the Foundation for Distinguished Young Scholars of Gansu
chart showed that the adsorption efficiency towards Zn2+ Province, China (18JR3RA083), China Postdoctoral Science
decreased sharply with the increase in the initial concentration. Foundation (2018T110025, 2017M610031), and the Young
Nevertheless, the adsorption efficiency for Zn2+ still reached up Teacher Research Group Foundation of Northwest Normal
to 92.0%, while the corresponding concentration was 5 mg L−1. University (NWNU-LKQN-16-6). We also thank the Gansu
In addition, the EDS spectra of the loess-coated PVDF mem- International Scientific and Technological Cooperation Base of
branes after the adsorption of Cu2+, Pb2+ and Zn2+ were ana- Water-Retention Chemical Functional Materials for financial
lysed (Fig. S18†). The results demonstrate that the Cu2+, Pb2+ support.
and Zn2+ are successfully adsorbed on the loess-coated mem-
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