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High Performance: Pretensioned Spun High Strength Concrete Piles
High Performance: Pretensioned Spun High Strength Concrete Piles
High Performance: Pretensioned Spun High Strength Concrete Piles
SS EN 206-1:2009;
SS 544: Part 1 & 2: 2009
MS 1314:Pt. 4:2004
SAC CT 06:2011
IKRAM-A004-C0103-N3000
Cert No. GIC/8809
INDUSTRIAL CONCRETE PRODUCTS SDN BHD (ICP) is the first Standards
commercial manufacturer of PRETENSIONED SPUN CONCRETE PILES ICP PHC Piles comply with MS 1314:Part
ON
(ICP PC PILES) in Malaysia. Presently, ICP is the largest manufacturer in 4:2004 and also generally comply with JIS
South East Asia. A 5337:1987. ICP PHC Piles are modified
The Company was incorporated in Malaysia on 6 April 1977 and to suit BS 8004:1986 – Foundations and BS
TI
commenced business in September 1977. 8110:1997 – Structural Use of Concrete.
Concrete complies with SS EN 206-1:2009 -
UC In September 1993, ICP started manufacturing HIGH PERFORMANCE specification of concrete.
Pretensioned Spun High Strength Concrete Piles (ICP PHC PILES)
which offers an economical foundation system with consistent and Materials Identification
GE
superior quality compared to the ordinary concrete piles. With the vast Aggregates – Coarse aggregates shall be All ICP PHC Piles have the typical markings
OD
experience in the manufacturing of pretensioned spun concrete piles 20mm granite. Fine aggregates shall be clean as follows:
and utilising the latest concrete technology, ICP is the market leader in river sand or washed mining sand. Logo as Trademark
concrete piles. ICP has recently introduced higher grade piles of Grade
NE
Cement – Portland cement comply with
90 into the market in 2011. MS 522:2007.
INTR
ICP Piles are circular in cross-section and are manufactured in sizes ranging Prestressing Steel – High frequency ICP Company’s Initial
from diameter 250mm to 1,200mm with standard lengths varying from 6m induction heat treated bars manufactured to MS1314: Part 4 Malaysian Standard
RAL
to 46m in single pieces. For the large diameter piles, ICP has pile joining JIS G 3137:1994 or equivalent. 60B800 Pile Size and Class
facilities which are able to pre-join the piles up to 66m. This shall provide Spiral Wire – Hard drawn wire. 130917 Date of Cast (yy/mm/dd)
good quality welding and most importantly expedite the piling progress at 001L3 Serial No & Factory Code
site. Concrete Strength 12E Pile Length and Type
Minimum concrete cube strength:
ICP Piles have been used extensively as foundation piles for power stations, at transfer of prestress 30 N/mm2 Other markings if used, S for Starter (flat
SPECIFICAT
highrise buildings, civil engineering works, bridges, marine structures, at 28 days - Grade 80 pile 80 N/mm2 shoe or X-pointed shoe)
harbours, schools and government projects, etc. - Grade 90 pile 90 N/mm2
ICP Piles are exported to Brunei, Singapore, Bangladesh, Sri Lanka, the Standard Lengths
Middle East, Indonesia, Pakistan, Philippines, Vietnam, Myanmar, USA, Joint ICP PHC Piles are available in lengths of 6m
Canada, New Zealand, Maldives and Samoa. ICP Piles are also supplied to The joint is designed to have the same to 46m subject to certain limitations.
many projects in Southern China from our plant in Jiangmen, China. performance as the main body particulary in
respect of bending strength. All ICP PHC Piles Delivery
West Port, Port Klang, The Light Linear, have steel extension plates for splicing. ICP Standard Piles are normally available
Selangor, Malaysia Penang, Malaysia ex-stock. Custom made piles usually takes two
Lifting Points to three weeks from date of confirmed order.
For piles up to 12m length, piles shall be lifted by
using steel hooks at both ends. For piles exceeding Technical Data
12m, piles shall be lifted by wrapping wire ropes Technical data of our standard piles are given
around the piles at the marked lifting points. in the tables on the next page. Please note that the
axial loads represent the structural capacities of the
I
Pile Shoe piles. Actual working load will depend on the soil
O
All ICP PHC Piles will be supplied either conditions and the pile slenderness ratio. Appropriate
open ended, with a flat shoe or with an reduction of axial loads should be applied for
N
X-pointed shoe. a) marine structures;
Tg Bin Power Plant, b) piles subjected to bending;
Johor, Malaysia
Curing c) high upstand;
Megayard Project, OMA 1, After casting, the piles are steam cured. d) piles driven through very poor top stratum;
Tuas, Singapore Commercial When the concrete reaches the specified e) raking piles, etc.
cum
Residential transfer strength, the piles are demoulded,
Complex, marked and checked for quality. The piles can Definitions
Vancouver,
Canada normally be transported and driven after ICP PHC Piles: High Performance Pretensioned
three days from the date of casting, or when Spun High Strength Concrete Piles
the cube strength reaches 70 N/mm2. MS: Malaysian Standard
JIS: Japanese Industrial Standard
BS: British Standard
SS EN: Singapore Standard
S
LE
Class A (Effective Prestress > 4.0 N/mm2)
Recommended Max
Nominal Nominal Length Nominal Prestressing Bar Area of Concrete Section Modulus Bending Moment Structural Axial Working Effective
PI
Diameter Thickness Weight 7.1mm 9.0mm 10.7mm Cracking Ultimate Load (For a short strut) Prestress
mm mm m kg/m no. no. no. mm 2
x1000 mm3 kNm kNm ton N/mm2
300 60 6-12 118 6 - - 45,239 2,373 21.3 34.8 87 4.9
350 60 6-12 142 8 - - 54,664 3,533 32.9 54.1 104 5.3
ICP
400 65 6-12 178 8 - - 68,408 5,106 42.7 61.8 132 4.3
450 70 6-12 217 10 - - 83,566 7,113 60.4 86.9 161 4.5
500 80 6-12 274 12 - - 105,558 9,888 82.3 115.9 204 4.3
600 90 6-12 375 - 12 - 144,199 16,586 148.8 222.5 276 5.0
Recommended Max
GRADE 80 PILES
Nominal Nominal Length Nominal Prestressing Bar Area of Concrete Section Modulus Bending Moment Structural Axial Working Effective
Diameter Thickness Weight 7.1mm 9.0mm 10.7mm Cracking Ultimate Load (For a short strut) Prestress
mm mm m kg/m no. no. no. mm 2
x1000 mm3 kNm kNm ton N/mm2
250 55 6-12 88 6 - - 33,694 1,435 14.9 29.0 63 6.4
300 60 6-12 118 7 - - 45,239 2,383 22.9 40.6 86 5.6
PROPERTIES
Nominal Nominal Length Nominal Prestressing Bar Area of Concrete Section Modulus Bending Moment Structural Axial Working Effective
Diameter Thickness Weight 7.1mm 9.0mm 10.7mm Cracking Ultimate Load (For a short strut) Prestress
mm mm m kg/m no. no. no. mm 2
x1000 mm3 kNm kNm ton N/mm2
300 60 6-12 118 6 - - 45,239 2,373 21.9 34.8 98 4.9
350 60 6-12 142 8 - - 54,664 3,533 33.8 54.1 118 5.3
400 65 6-12 178 8 - - 68,408 5,106 43.9 61.8 149 4.3
450 70 6-12 217 10 - - 83,566 7,113 62.2 86.9 182 4.5
500 80 6-12 274 12 - - 105,558 9,888 84.8 115.9 231 4.3
600 90 6-12 375 - 12 - 144,199 16,586 152.9 222.5 313 5.0
ec
M
STARTER PILE
AN
Pil
SPIRAL WIRE AT 50mm SPIRAL WIRE AT 100mm PITCH SPIRAL WIRE AT 50mm
1
5D
PITCH x 3D PITCH x 3D
UF
M.S PLATE Cage Making/ concrete feeding
Mould Setting
to
correct lengths. The ends are warm-headed to then fed into the bottom half mould. The top half
AC
FILLET WELD
form button heads. The bars are passed through mould is then bolted to the bottom half.
the cage forming machine where spiral wire is
ng In
TURI
PRESTRESSING BARS
Extension PILE is then placed onto the bottom half mould.
D
i
M.S BAND
d
NG PRO
Joint Welding Details
n
Throat
Dia Of Pile Thickness Root
D A W R
mm mm mm mm
o
R
400 10 4.5 2.0 Stressing pile spinning
M.S BAND
450 10 4.5 2.0 The PC bars are stressed against the mould The pile is then compacted by the centrifugal
A
500 12 5.0 2.0 through a central shaft and stressing plate. spinning machine. Spinnig process squeezes
&
600 12 5.0 2.0 The stressing is being carried out in a single out excess water, thus increases the concrete
W W 700 14 6.0 2.0
800 14 6.0 2.0 operation. This ensures uniformity of stress in strength.
900 14 6.0 2.0 all the PC bars and hence straightness of the
C
s
E
i
S
Bonding ICP Piles Into Pile Cap
a
S
t
HT Bars
PILE CAP
Dia Of Pile Quantity Dia. L
e
mm mm mm mm HT BARS
250 4 12 500
D
L
300 4 12 500
350 5 12 550
400 5 12 700
6
l
600 8 16 1000
700 8 20 1200 ICP PILE
Demoulding
800 8 20 1400 L
After demoulding, final QC inspection is carried
n
1.5mm MS PLATE
TACK-WELDED TO
HT BARS
i
Steam Curing
t
As the PC bars are bonded with concrete, ICP Piles may be cut off at any point. The pile is sent to the steam tank for rapid curing
The piles need not be stripped down to expose the bars and can be bonded to
c
s
power stations, highrise buildings, civil engineering works,
o
bridges, marine structures, harbours, schools and government
ot
projects, etc. The piles are widely used in local construction Tg Agas Maritime
industry and overseas, namely to Brunei, Singapore, Industrial Park,
Sabah Oil & Gas Terminal, Sabah Pahang
Bangladesh, Sri Lanka, the Middle East, Indonesia, Pakistan,
Ph
Philippines, Vietnam, Myanmar, USA, Canada, New Zealand, Haiwan Petrochemical Port, Gurney Paragon,
Dongguan, China Gurney Drive, Penang
Maldives and Samoa.
ct
Proje
Marina Bay
St Petersburg, Florida, USA
Areas of application
• Bridges CERTIFICATES
es
• Building Foundations
• Civil Engineering Works
ur
• Marine Structures
• Piled Embankments
at
Product Attributes
• Steam curing enables faster production rate and
Fe
delivery to project site.
• Can be customized to suit project requirement.
• Spinning process results in more durable concrete
al
International
College of
Automotive
Malaysia,
Pekan, Pahang
NanSha Maritime
Safety Department
Jetty,GuangZhou
Singapore International
Cruise Terminal, Singapore
Industrial Concrete Products Sdn Bhd
(co. No. 32369-W)
Head Office
Wisma IJM Annexe, Jalan Yong Shook Lin,
46050 Petaling Jaya, Selangor Darul Ehsan, Malaysia.
Tel: 603-7955 8888 Fax: 603-7958 1111 E-mail: icpsales@ijm.com Website: www.icpb.com
Factories
(LOCAL) • Jawi • Ipoh • Lumut • Klang • Kapar • Nilai • Kuala Terengganu • Senai • Ulu Choh
(OVERSEAS) • Jiangmen, China
A subsidiary of