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Skil Models 77 367 825 Super Duty Saws
Skil Models 77 367 825 Super Duty Saws
(receptacle, outlet, etc.) be sure the voltage supplied is the same as that
2. AVOID DANGEROUS ENVIRONMENT. Don't use power specified on the nameplate of the tool. A power source with voltage
tools in damp or wet locations. Keep work area well lit. greater than that specified for the tool can result in SERIOUS INJURY
Do not expose power tool in rain. to the user—as well as damage to the tool. If in doubt, DO NOT PLUG
IN THE TOOL. Using a power source with voltage less than the name-
3. KEEP CHILDREN AWAY. All visitors should be kept safe plate rating is harmful to the motor.
distance from work area.
GROUNDING INSTRUCTIONS: This tool should be grounded while
4. STORE IDLE TOOLS. When not in use, tools should be in use to protect the operator from electric shock. The tool is equipped
stored in dry, high or locked-up place—out of the reach of with an approved three-conductor cord and three—prong grounding-type
children. plug to fit the proper grounding-type receptacle. The green (or green
and yellow) conductor in the cord is the grounding wire. Never connect
5. DON'T FORCE TOOL. It will do the job better and safer at the green (or green and yellow) wire to a live terminal. If your unit is
the rate for which it was designed. for use on less than 150 volts, it has a plug that looks like Fig. If
it is for use on 150-250 volts, it has a plug that looks like Fig. "D”.
6. USE RIGHT TOOL. Don‘t force small tool or attachment
An adapter, Fig. "B" and "C" is available for connecting Fig. "A" plugs
to do the job of a heavy—duty tool. to two-prong receptacles, (see Note). The green-colored rigid ear, lug,
7. WEAR PROPER APPAREL. No loose clothing or jewelry etc., extending from the adapter must be connected to a permanent
ground such as to properly grounded outlet box. No adapter is avail-
to get caught in moving parts. Rubber gloves and footwear able for Fig. "D" plugs.
are recommended when working outdoors."
8. usE SAFETY GLASSES. Use safety glasses witlfmost’ F|G.A “F‘IG.C Adapt.’
tools. Also face or dust mask if cutting operation is dusty.
9. DON'T ABUSE CORD. Never carry tool by cord or yank it
to disconnect from receptacle. Keep cord from heat, oil,
and sharp edges.
Q 629
_10. SECURE WORK. Use clamps or vise to‘ hold work. It's °'3?i-?-‘i‘"° °°'a'.:L?a°:.“°*° *“=';;::::"°
safer than using your hand and it frees both hands to
operate tool. ‘
16. OUTDOOR USE EXTENSION CORDS. When tool is used Recommended Minimum Gage for Cord Extensions
outdoors, use only extension cords suitable for use out- for Portable Electric Tools
doors and so marked.
17. Keep Guards in Place and in Working Order. Ampere Volts Length of Cord in Feet
7/78
1:233 120 v 25 Ft. 50 Ft. 100 Ft.l150 1-':.[2oo 1=r._]2-so 1=~e.13oo Ft.
18. Keep Blades sharp.
1240V.%'5°'F€'- ‘100Ft.1'oo1=1.3ooFt 0¢.lFt._ _F‘t.' Ft.
19. Keep Hands Away from Cutting Area.
8-10 18 .14 12 1o 8 8 e
F-31748724
SPECIFICATIONS
MODEL 77 367 825
Maximum Blade Diameter 7-1/4". . . . . 6-‘l/2". 8-1/4"
. . .
Qheic.l< these two ppint
for alignment
. . . .
NoLoadSpeed ..4400
. . . . . . . . 4600 .....4300
Amperage Rating at 120’Volts. 13 12 13
Aligning Saw Foot
. . . . . . . . . . .
ALL MODELS
Motor . . . . . . . . . . . . . . . . . . . . . . D.C., or A.C.up to 60 Hz. ALIGNING SAW FOOT
SAW SAFETY RULES For accurate cutting, the side of the foot must be parallel to
1. Disconnect the plug before changing blades, or before inspecting, the blade. Check alignment with carpenter's square. 1. Dis- ""-*-—-
adjusting or lubricating the saw. 2. Raise the lower guard only with the connect cord. 2. Adjust depth of cut to maximum. 3. Set for
safety handle. 3. Never clamp or tie the lower guard into the open vertical cut. 4. Retract lower guard. 5. Hold square against
position. 4. Always keep the telescopic lower guard in good working blade. 6. Check alignment with side of the foot. If badly
condition. 5. Do not run the saw while carryingit at your side. 6. out of line, send the saw to your service center, listed on the
Secure wood before sawing never hold pieces in your hand or across back cover, for repair.
your knee. 7. If guiding saw with two hands, keepvsecond hand on
top handle, not near blade. 8. Before making cut, be sure depth DEPTH ADJUSTMENT
and bevel adjusting nuts are tight and secure. 9. Always be sure that
To adjust for depth, set the foot on the edge of the material
electric cord is positioned away from line of cut, both from above
and below work.
with the blade hanging over the edge. 1. Lift up on depth
PREPARING THE SAW adjustment lever. 2. Hold back end of‘ foot down and lift up
on rear handle till saw blade protrudes below foot to desired
CHANGING BLADES depth of cut. 3. Tighten lever. ’
CUT-OFF WHEELS
LONG
CONTACT
ARC 0
3
=
ii SKI L Safety Cut-Off Wheels are abrasive discs used for cutting
and scoring metal, concrete, asbestos cement, tile and other
O /
stone and masonry materials. Several types of these wheels
are available. For best results, select proper type for material
Mill being cut. NOTES: Do not use any cut-off wheel beyond its
I
I rated speed. Check catalog RPM against safe wheel speed.
I
I
Never try to cut thru thick material in one try, make a series
___._p I
of shallow cuts that gradually deepen to the cut desired.
I
SKIL safety wheels are suitable for heavy duty iobs. Special
Minimum Depth Adiustment Rip Fence Set for Cutting reinforcing resists breaking or chipping if the wheel is twisted
or pushed too hard.
RIP CUTS Mount cut-off wheels on saw arbor same as steel blades. Be
Cutting With Grain—Long lengths of lumber can be ripped by sure that arbor hole metal insert faces toward saw. Tighten
following a scribed line with the sighting notch on the foot or blade stud firmly. Start saw before wheel touches work and
by using a rip fence which is optional at extra cost. maintain a slow but firm pressure while cutting. Guide saw
The adjustable rip fence makes ripping easier and more straight through work—do not twist or tilt saw as wheel may
accurate. It eliminates measuring and marking the material break or bind.
and is especially useful for making repetitive cuts.
After setting the rip fence to the width of cut desired, tighten CARE OF BLADES
the set screw firmly. Gum and wood pitch harden on the blade and slow it down.
Remove with hot water or kerosene.
CROSS CUTS SKI L Blades are made of finest alloy steel, designed to operate
Cutting Cross Grain——To start a cut, rest the front edge of the with maximum efficiency on portable electric saws. The best
foot on the work without letting the blade contact it. Line up blade cannot work efficiently and will overload the tool if not
the sighting notch of the foot with the marked line to be cut. kept sharp. Extra blades should be kept on hand so that an
Hold the handle firmly and squeeze the trigger switch. Allow efficient cutting edge is always available while dull blades
the blade to reach full speed, then guide the saw into the work are sharpened.
with light, but steady pressure. Do not force. Keep your Unless the SKIL Power Saw owner is experienced in blade
right arm in line with the blade. sharpening, he should no more than touch up blades. After
When the cut is finished, release the switch before lifting the several touch—ups the blades should be sharpened and refitted
saw from the work. by a professional saw sharpener. SKIL service centers main-
tain a blade exchange service.
POCKET CUTS
To make pocket cuts, the blade should be set to the maximum
ACCESSORIES
cutting depth. 1. With switch off, rest front edge of saw on
work. 2. Line up sighting notch with line of cut. 3. Lift lower CAUTION: The use of any other accessories not specified
blade guard with safety handle. Be sure switch is still off and in this manual could create a hazard.
that teeth of blade do not touch work. 4. Start motor and,
using front edge of foot as a pivot, lower saw until cuts PREVENTIVE MAINTENANCE PROGRAM
through work and foot rests flat. 5. Release safety handle to
drop lower guard and follow line of cut. 6. Turn saw around Preventive maintenance of your Skil Saw is very easy. There
to make a short cutback. Never pull saw backward in the cut are just 3 simple steps below to follow:
while motor is running, this will avoid the danger of a 1. CLEANING: Occasionally wipe the cord to prevent
kickback. deterioration from oil and grease.
Clean the vent holes out with compressed air. If compressed 3. MOTOR BRUSHES: Check motor brushes often and keep
air is not available, pull the power plug from the outlet and them free from dust and dirt. Brushes should be replaced
clean vent holes with a brush. This will keep motor cool when they have worn down to 3/ 1.61" in length. The brushes
and add to motor life. should always slide frwly in the brush holders without
LUBRICATION: SKI L lubricants are specially compounded sticking. To check brushes: 1. Disconnect cord from outlet.
to give maximum protection under a wide variety of 2. Unscrew one of the brush caps on the motor housing.
operating conditions and temperatures. Use only SKIL 3. Lift out the brush; note which way it faces, so that the
lubricants: No. 249 (5-3/8 02. tube) brush can be returned to it's original position. 4. Clean the
No. 264 (pint) brush holder opening with compressed air or a clean cloth.
No. 267 (1/2 gal. can) 5. Replace the brush and cap. 6. Unscrew the other brush
cap, and repeat the above operation. When the brushes
OIL need replacing, you should return your saw to the nearest
PLUG SKIL Service Center for the following:
Parts Cleaned and inspected.
Relubricated with Fresh Lubricant.
Electrical System Tested.
Replace Brushes.
All Repairs.
Always check the oil level before usi‘rlg the saw. To check
and add oil: 1. Set saw on itsfoot with blade overhanging
edge of work. 2. Remove oil plug using same wrench used
to remove saw blade. 3. Oil level should never be below
bottom threads in housing. 4. When adding oil, fill until
oil starts to run out of oil hole at arrow on housing. 5. Re-
place oil plug. NOTE: If oil is extra dirty or thlickg, replace
the plug, and run the saw for one minute to warm up the
oil. Remove the oil plug and turn saw upside down .to re-
move all oil. Fill housing with kerosene. Replace plug and
run for one minute to flush out the gear housing. Drain out
the kerosene and add fresh SK /L lubricant. With a new
saw, change the oil after the first ten hours of use.
ALAIAIAA Birmingham. 806 N. Fifth NIB. 35203 . (205) 322-2474 NEBRASKA Omaha, 2110 S. 37th St. 88105 . . .(402) 341-2733
. . . . . . . . . . . . . . SERVICE STATIONS
Mobile, 3319 Demetropolis Rd. 36609 (205) 666-3623 NEW JERSEY Edlson. 6 Kilmer Court 08817 .(201) 572-0875
located in the following
.
. . . . . . .
are
. . . . . .
ARIIONA Phoenix, 1710 E. McDowell Rd. B5006 . (602) 254-1165 Newark (Hillside), 611 U.S. Highway N 07205. .(201) 805-6350
ARKANSAS 111119 11061-1303 W» Mafkham 72201 -- (501) 374-1911 usw YORK Buffalo, as Benbro Dr. 14225 ................. .4715) 681-2500 cities. For addresses and
l:ALlFOIlNlA Anaheim, 1290 N. Grove 92806 . . . . (714) 630-3244 Huntington Sta., L.l.. 673 E. Jericho Turnpike 11746.(516) 423-2100
Brisbane, 3363 Bayshore Blvd. 94005 (415) 457-5250 Jamaica, 153-25 Hillside Ave. 11432 ..(212l297-1919
........... phone numbers, see your
Fresno, 1419 N. Maple 93703 ..... .. (209) 252-2879 New York (Manllanan). 75 Varlck St. 10013 ..... ..(212) as-7530 h
Los Anlzeles, 5455 E. WatSIl;!lg107n Blvd. 90040 . (313) 222-1323 East Syracuse, 601 Manlius St. 13057 ..(315)437-3435 ......... 13 one book Yellow Pages
Santa Clara, 2130 DeLaCruz Blvd. 95050 (408) 243-9444 Raleigh, 5306 Hillsllorougrl 27606 .(919) 851-1418 .
Van Nuys, 15201 Victory Blvd. 91406 (213) 994-0095 mm ALASKA: Anchorage; Fairbanks
.
kron, 2169 E. Market St. 44313 . .(216) 794-9440
. . .
ARIZONA: Flagstaff; Tucson
COLORADO Denver. 678 Bryant st. 80204 . . . . . . . . . . (303)893-5123 néinnati, 1245 Tennessee Ave. 452 CALIFORNIA: Bakersfield; Eureka;
CONNECTICUT Rocky Hill, 2122 Silas Deane Hwy. 06067 (203) 527-4153 Cleveland, 3038 Payne Ave. 44114 .
Ontario: Redding; Santa Barbara;
Columbus, 55152 N. High St. 43214 .
Ventura: Visalia
FLORIDA Jacksonville, 1628 Hendricks Ave. 32207 Dayton, 5671 Webster St-. 115415 f(513) 890-0760
............ . . Z
DELAWARE: Wilmington
North Miami, 12041 N.W. 7th Ave. 33161 FLORIDA: Pensacola
Orlando, 2603-5 South Orange Ave. 32805 OKLAHOMA Oklahoma city, 606 N. Pennsylvania Ave. 73107 .. .(405) 236-0170
Tampa, 5135 W. cypress St. 33607
HAWAII: Maui
. . . . .
OREGON Eugene, 1457 W..5Ih Ave. 97402 . .(503) 484-1311
. . . . . . . . . . . . . . IDAHO: Boise
GEORGIA Atlanta, 170 14th Street N.W. 30318
- . . . Portland, 2933 E. Burnside 97214 . . . . IOWA: Davenport
IIAWAII Honoluiul 3069 Ualena 51- 96819 ----- -- (808) 847-4407 PENNSYLVANIA Philadelphia, 4210 Macalester Ave. 19124 (215)455-2506 KANSAS: Wichita
lu.lilols é:dison,&08nhM$. lézalée 30101 A. . . .s.0.6.3b. Pittsburgh, 3221 Liberty Ave. 15201 (412)251-5457 LOUISIANA: Shreveport: West Monroe
‘ago (cemm
0 1. scnve. MAINE: Westbrook
W153“ ,
552 W’ wmmgm mm 606% . . . . . ..
_ (312) mmgs -
Kalispell; Missoula
INIIIANA Hammond, 5339 s. Indianapolis Blvd. 4632 (219) 3459400 Nashville. 715-8th Ave-. South 37205 -1615) 2561703 NEVADA: Las Vegas; Reno
'"‘“°"3?°"5- 33“ M“°“5“" “"1 ‘"5227 (317) 737"3297 uxas Dallas, 2457 Walnut Ridge 75229 ..(214)241-5335 NEW YORK: Schenectady
IDVIA Des Nlolnes, 2430 Hubbell Ave. 50317 . . . .. -(3133 265-3275 Ft. Worth, 1116-18 East Seminary Dr. 761 (817) 926-7787 NORTH DAKOTA: Fargo
xsinucllv Louisville, 2501 crittenden 0:. 40217 ..... .. (502) 636-2835 tlmm. 1:2;-;2N.55iti;1tc9§:0g st. 77003 (713)224-9173 OHIO: Toledo: Youngstown
OKLAHOMA: Tulsa
"-“’A‘;"‘:::: :'1;';_°"°°";é3f°Ja‘;°“:"::;°:?:3§1- 7°”5
lmore,
-- ggigggg sail Anténlo, 612 Mccuilougil'l'\ve'.' 7021 . 224 OREGON: Medford
8 .. I‘ 01 . . . . . . . . . . . ,
PENNSYLVANIA: Allentown;
college Park, 9925 Rhode Island Ave. 20740 . (301) 474-5510 LITAII Salt Lake city, 280
W. 2855 South St. 84115 . . . . . .(801) 486-0368 " ‘hlehemz Easton;
MASSACHUSETTS Boston (Brighton), 190 N. Beacon 51. 02135 . (517)254-4530 VIRGINIA Norfolk, 2438 In leside Rd. 23513 ......... .. (804)855-2035 Wilkes-Barre; New Holland
”|cfl|gAfl Daron’ 26111 w_ Emm Mile Rd. 43240 ‘ _ _ _ _ Richmond. 2025- Chamberlayne AVE. 23222 . .(804) 321-6007 RHODE ISLAND: Warwick
SOUTH CAROLINA: Columbia
°“"“1 113111115: 154 4411' 51- 5~W- 49508 (5 5°50 wlsliliieroil Seattle. 2424 nil Ave. 93121
- ....... .. ..(2os) 5224404 TEXAS: Amarillo: El Paso:
Mlllnsson Minneapolis, 2539 Nlcollet Ave. 55404 .(s12)s27-1013 Spokane, 1902 E. Mission Ave. 99202 . ..(5o9)5as17s4 Harlin en: Odessa
uissolllll Kansas city, 1710 Wyandotte 51. 54103 (816) 221-1766 ”°°'"" 15”’ ‘em’ 5" SW9 "‘2°5’ 572'"°7 VERMON : S. Burlington
""" "
VIRGINIA: Roanoke
St. Louis, 1230 s. andelienter Ave. 53110 ..... ..(31l4) 535-7424 wisconslil West Allis, 10905 w. national Ave. 53227 ...... ..(414) 327-0050 WASHINGTON: Yakima
WEST VIRGINIA: Huntington
WYOMING: Casper
Write to SKIL Corporation, 4801 W. Peterson Ave... Ohicago, lll. 60646 for a free diagram and parts list for your tool.
When writing please include the following information: YOUR NAME AND ADDRESS—MODEL NO. OF TGOL—TYPE NO. OF TOOL.
MODEL and TYPE NUMBERS can be found on the nameplate of your tool.
SKIL Corporation, 4801 W. Peterson Avenue, Chicago, Ill. 60646 ‘
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5. D
4‘ 54
23— /
22 a(-%
1299
2
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EXAMPLE:
THE COMPONENT PARTS (small ref. no'S.) 98ti—§
29 %° ARE INCLUDED WHEN ORDERING
THE ASSEMBLY PART (LARGE REF. NO.).
WARNING' Etectncal repatrs should he
attempted nnty tzy trained repatrmert
Contact the nearest Slut Servtce Center
or other competent repatr serwce.
THE FOLLOWING PARTS ARE COMMON TO ALL TYPES
n F. P RT
_I_IfJ_. PART IIAIAE '53? TIEIIFI
£AB.‘IJ.6M.5. ‘I15.
1 BEARING COVER 23313 45 FIELD-SEE ELECTRICAL PARTS LIST THE FOLLOWING PARTS APPLY ONLY TO TYPES INDICATED
2 WASHER 23331 45 TERMINAL (5) 63
3 LOCK PIN BUSHING 23324 47 BRUSH CLIP (2) 23081 Mo.’ PART NAME 77—T15 3Ii7—T7 825-“!
4 FLAT WASHER 25057 48 LOADING SPRING WASHER 4459
5 LOCK PIN 23387 49 BALL BEARING ‘ 18299 88 SCREW (23 27140 303850 23374
5 SNAP RING 23340 50 SCREW (4) 315380 89 - OUTERWASHER 27130 20634 27130
7 SPRING 23394 51 SCREW (4) 315765 90 MOTOR HOUSING 315277 (T1 5292 315278
8 FLAT WASHER 17015 52 SWITCH 315282 91 SCREW ‘(4) 27139 27139 27137
9 "O" RING 15725 53 SCREW-i(Ground to Housirg) — 69260 92 o INNER WASHER 27131 23406 2713
10 SELF LOCKING NUT 71144 54 CORD & PLUG-SEE ELECTRICAL PARTS LIST 93 UPPER GUARD 27121 27120 27122
I1 BALL BEARING 17875 55 STRAIN RELIEF 5970 94 FOOT ASSEMBLY 27150 301265 27154
12 SPACER 23332 55 SET SCREW (2) 1138 95 FOOT HINGE 13599 13599 13546
I3 SPWORM 8. SAW SHAFT ASSY 27155 57 BRUSH 5 SPRING (2) 23953 95 BRACKET 13606 13606 13543
14 LOC KWASHER (2) 305355 58 BRUSH CAP (2) 306278 97 REAR SUPPORT BRI<T ASSY 27156 306274 27165
15 SCREW (2) 27153 59 STUD 315286 98 LOWER GUARD 315287 315288 315289
I5 WASHER 23385 50 PLUG BUTTON 9223
I7 OIL PLUG 23384 51 GASKET 23334
18 SCREW 27040 52 BEARING PLATE 23311
19 CAP SCREW 27158 53 OIL SEAL 25245 SPEIIIAL NOTES
20 SCREW (5) 315299 54 SPRING 23414
21 HOOD 303855 55 GUARD PLATE 23325
22 27002 55
* OPTIONAL: 531577‘-4‘ CORD WITH TWIST LOCK PLUG.
SCREW (4) CLAMP LEVER ASSEMBLY (2) 13598
22.. SCREW (4) 27003 5'7 LEVER (21 13559 Av MATCHE0 SET (REF. I13)
23 TOP HANDLE 315283 58 LEVER RETAINER (2) 16051
0 TO CONVE T TO 5/*8" ROUND ARBOR USE:
24 BEARING RETAINER 73333 59 NUT (2) 13558
25 BALL BEARING (2) 24748 70 SCREW (2) 0636 OUTER WASHER
67123
‘"23-$07 INNER WASHER
25 SEAL COLIAR 23330 71 RIVET 13548
27 OIL SEAL I857 72 FLAT WASHER (2) 9722
OSHA WASHER SET #73482 FOR USE WITH CUTOFF WHEELS,
28 LOCKWASHER 27159 73 CARRIAGE BOLT 16325
29 GEAR HOUSING ASSEMBLY 315281 74 RIvET(2) 13547
30 SPRING STUD 23337 75 FLAT WASHER (25 13595
31 EXPANSION CHAMBER 23335 75 HINGE PIN 3212
ELECTRICAL PARTS LIST
32 COVER PLATE 23335 77 LIFT LEVER 3152W j-—_._———:
33 SCREW (4) 23399 73 RIVET (2) 315290
34 COLLAR 23328 79 SNAP RING 18268
35 LOCK DISC 23327 80 SAW BLADE STUD 50
35 BALL BEARING 155 8-1 ROLL PIN 18921
TVPII mu ARMATURE FIELD CORD
37 LOADING SPRING WASHER 4521 82 HANDLE COVER-RIGHT 315279 77-T I5 115 305205 303535 «Ir 302817
38 SCREW 27034 83 SPACER (4) 315274 230 305207 303538 302818
39 FLAT WASHER 4341 84 CORD CLAMP 3719 357-1 7 1 15 308805 303544 302817
40 RUBBER BUMBER 4335 85 HANDLE COVER-LEFT 315280 825-113 100 302923 305552 302817
41 SPACER 23329 86 BRUSH HOLDER (2) 306277 115 302922 305551 302817
42 SCREW (4) 300129 230 302924 305553 302818
43 ARMATURE-SEE ELECTRICAL PARTS LIST
44 FAN 23318