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SSRN Id3989475
SSRN Id3989475
SSRN Id3989475
Muhammad Saqlain Qurashi1,*, Yajun Zhao1, Chuang Dong1, Lianchao Wang1,2 and Ying Li1,2
1 Department of Materials science, Dalian Jiaotong University, Dalian, 116028, P. R. China
2 Dongbei special steel group Co., Ltd. Dalian 116105, P. R. China
*Correspondent author
Abstract
Keywords: A286 superalloy; aging process; γ’, η and TiC phases; η transformation into γ’;
Hardiness and compression
Precipitation and dissolution or transformation into other phases can occur at any time during hot
working, this highly depends on the temperature, time and composition of the alloy. Many
researchers found that the volume fraction curve of η and γ' phases fluctuates a lot in the
temperature range of 600 ºC to 750 ºC [2,6,18,19]. M. Savoie et al. [20] found that the size of γ'
precipitate distribution in alloy A-286 is higher when it is aged at 720 ºC for 16h. Seifollahi et al.
[18] stated that the volume fraction of both η and γ' phases are highly dependent on the Ti/Al ratio
in the composition of A286 when it is aged between 600-800°C for different periods of time.
Therefore, there is the possibility of a higher dissolution of eta phases rather than precipitations
around 700 ºC for specific times of aging. Generally, it is accepted that if the time and temperature
increase, γ' precipitate distributed throughout the matrix decreases and η precipitate nucleation
increases around the grain boundaries [21-24]. But it is important to find the ideal temperature and
time when the nucleation of γ' phases are highest and the formation of η phases are lowest.
The examined iron-nickel based alloy is composed of 54Fe-25Ni-15Cr with small amount of other
elements as can be seen in Table 1. The composition of this alloy was designed according to the
elemental range of aerospace material specifications (AMS) of an A286 superalloy i.e., Carbon
This alloy is produced in a laboratory by a non-consumable arc melting furnace where high
temperatures are generated by arc discharge in order to melt the raw materials in the water-cooled
copper crucible, under the protection of the inert gas argon. In order to homogenize the alloy
components in the raw materials during melting, a manual stirrer was used to flip the ingot. An
ingot of 50 grams was arc-melted using 99.99% pure elements, as shown in Table 1. For
metallographic purposes, the cast ingot was cut into square test coupons with dimensions of 8×8×3
mm using a water cooled wire cutting machine. These test coupons or specimens were first
homogenized at 1180°C for 5 hours, followed by water quenching. Then, these specimens were
exposed to solid solution heat treatment 990°C for 2h and subsequently water quenched. After
homogenizing and solid solution heat treatment, an X-ray diffractometer (EMPTREAN-XRD with
Co Kα radiation (λ = 1.789Å) at the scanning rate of 4°/min from 30° to 150°) was used to
characterize the crystal structures of the newly-made alloy. For that purpose, samples were
polished with 280~2000-grit SiC emery-papers. For aging treatment, the temperature was set at
710°C for 1, 2, 4 and 8 hours with air quenching. After aging, samples were used for microstructure
analysis. Prior to analysis, samples were first ground mechanically using 280~3000-grit SiC
emery-papers. After obtaining a smooth scratch-free surface by grinding with the finest emery-
papers, samples were polished with polishing machines to achieve a mirror-like surface. Then,
these prepared samples were immersed into a chemical etchant (70 v% H2O + 20 v% HF + 10 v%
HNO3) for about one minute to reveal microstructures on the polished surfaces. Optical
microscopy (OM; Leica DMi8 A) was done after each aging treatment to check the effect of the
lengths of time on nucleation. Nucleated phases were further identified using a scanning electron
microscope (SEM-Supra 55) equipped with an energy dispersive spectrometer (EDS). Line scan
and point scan EDS was done on many point of the surface to examine the phase compositions.
Intensity / a.u.
20 30 40 50 60 70 80 90 100
2
Figure 1. XRD pattern of the heat-treated sample of iron-nickel based A286 superalloy before
aging
In figure 2 microstructures of the aged specimens can be seen. Those were treated at the same
temperature of 710 ºC but for a different lengths of time. Two different kinds of optically-visible
phases appeared in the austenitic matrix of all samples, as other researchers observed [23, 24].
There should also be gamma prime phases, whose size is comparatively very small [4,18, 20, 31].
For examining gamma prime phases, TEM analysis was done which is shown in figure 3.
Identification of these phases was done by SEM-EDS and dark-field TEM as shown in figure 3
and 4. In the SEM image (figure 3(a)), it is obvious that there are three different phases. TEM and
SADP pattern showed that these are gamma prime (γ’) Ni3(Al,Ti), eta (η) Ni3Ti and titanium
carbides. Figure 3(b) is a TEM image of TiC with SADP along the [011] zone axis. Titanium
carbides grew in a face-centered cubic structure, space group Fm3m and lattice parameter α=4.32Å.
This phase, ovoid shaped or plate-like, is often observed at grain boundaries and within grains [28,
29, 37], as can be seen in figure 2(a, d). Figure 3(c) is the TEM of eta phase (Ni3Ti) with SADP
pattern along [2-1-10] zone axis which is hcp structure. From the cellular shape of the η-phase, it
is anticipated that there is high lattice misfits between the austenitic matrix and the η-phase, which
is caused by the aging process [38]. The formation of the η-phase in A286 is known to occur during
the aging process or hot working. Investigations report that the η-phase often precipitates in the
form of Widmanstatten or cellular particles at the grain boundaries [6, 7, 12]. Figure 3(d) shows
Figure 3. Phase identification of A286 alloy after aging treatment at 710 ºC (a) SEM of aged
sample (b) TEM and SADP of TiC phase (c) TEM and SADP of eta (η) phase (d) TEM and
SADP of gamma prime phase (γ')
Figure 4. Phase identification of A286 alloy after aging treatment at 710 ºC (a) SEM of aged
sample (b) SEM-EDS of TiC(Al2O3) phase
From figure 2, it can be observed how these phases nucleated in the austenitic matrix of A286
alloy. Eta (η) phases have only grown on the grain boundaries and TiC have been observed
throughout the matrix. From figure 2((a)1-hour aged) to 2((d) 8-hour aged) there seems to be some
dissolution as the time of aging increases. Or in other words, at the aging time of 8 hours at 710
ºC, a lower amount of eta and TiC phases were exhibited, as shown in figure 2(d). Many
researchers found that eta phases start generating from 600 ºC to 850 ºC and there can be rise and
fall of generation curves [4,6,18,20]. So, here this alloy showed less generation of phases when
aged at 710 ºC for 8 hours. Therefore, this temperature (710 ºC) and these times (1,2,4 and 8 hours)
are ideal for studying the phenomenon of eta phase dissolution and, more importantly, how these
eta phases dissolve. In addition, whether they transform into gamma prime phases or whether they
transform into austenitic phases and how they ultimately affect the strengthening mechanism.
Probability
Probability
15
100
10
50
5
0 0
0.0 0.5 1.0 1.5 2.0 2.5 3.0 0 5 10 15 20 25
Statistical analysis of TiC and Eta phases showed the trend of generation with respect to time on
the same aging temperature. When samples were aged for 1 hour, TiC phases were significantly
nucleated compared to the samples aged for longer times. The maximum size at this stage was up-
to 2.7µm. The lowest probability of TiC existence was found when samples were aged for 2 hours
with the maximum size of 2 µm. When samples were aged at 8 hours, TiC phase size was decreased
slightly to 2 µm but the probability of formation was increased and the maximum quantity of TiC
was found between 0.25 to 0.5 µm. This behavior of existence of TiC species can also be observed
in figure 2. With regard to eta phases, maximum eta phases were nucleated in the sample which
was aged for 2 hours with the maximum size of 25 µm. The maximum probability of existence of
eta phases was in the size range of 8 µm. However, when samples were aged for 8 hours, fewer
eta phases were formed, which can also be seen in figure 2. Bigger eta phases were found dissolved
into the austenitic matrix or into the gamma prime phases in the 8h-aged A286. How these phases
dissolved or transformed into γ-matrix or γ'-phase is described in the next section. Formation
behavior of these phases has notable effect on strengthening mechanism [23, 24, 28, 29].
Quantitative analysis of the gamma prime phase was not done in this research, because of their
very small sizes and to avoid the overlapping of very small γ'-particles which could also fade into
austenitic matrix [39-41].
3.2 η-phase (Ni3Ti) transformation into γ'-phase (Ni3(Al, Ti) and γ-matrix
Figure 6 shows the pattern of transformation of η-phase (Ni3Ti) when samples were aged for 8
hours. Figure 6 (a) is an optical microscopic image. Yellow arrows point to the area where eta
Below in figure 7, there is a highly-magnified SEM image of dissolved areas of η-phases in the 8-
hours aged sample. In SEM-EDS figure 7, it is clear that the EDS point area in figure 7(c, d)
contains a higher amount of aluminum, titanium and nickel (shown by red markings) which are
the constituent elements of gamma prime phase [γ'- (Ni3(Al, Ti)]. SEM-EDS point area as shown
in figure 7(a, b) is austenite, which means here at this point eta has completely dissolved into the
austenite (γ) matrix. In EDS point area of figure 7(d) aluminum increased from the alloy’s
constituent 0.15wt.% to 0.37wt.% in this γ' phase, which is more than double the amount and
titanium increased from 2.58wt.% to 4.78wt.%, and nickel increased from 24.95wt.% to
27.46wt.%.
In figure 8, an SEM line EDS was done on the area of the eta phase structural transformation. In
such places in SEM observations of the 8h-aged sample, it was found that cellular structures were
becoming spheroidal. Line EDS was done to check which element was entrapping there. Line EDS
evidence (figure 8(b)) showed that aluminum (Al) was increasing into eta phase constituents (Ni3Ti)
which is gamma prime phase’s constituents (Ni3(Al, Ti).
This kind of phenomenon, the lamellar structure is transforming into spheroids has also been
observed by other researchers, but in different alloys [42, 43]. Eta phases on the grain boundaries
in figure 8(a) can be seen. Some eta phases have fully disappeared, some are vanishing, and some
are turning into round spheroids where the scan line of EDS was done. In many places in the 8h
aged sample’s microstructures, eta phases can be seen transforming into gamma prime phases.
Hardness and compression tests were carried out because in this kinds of analysis, precipitations
and deformation directly affect the strengthening mechanism. Figure 9 shows the hardness of A286
samples, which were aged for 1, 2, 4 and 8 hours. From 50 ºC to 700 ºC, on each spot, three test
of hardness were taken on already aged samples. The trend of hardness decreases with the increase
of temperature. Many researchers achieved the same results, that is, with the increase of
temperature, hardness decreased [17, 39]. However, as the time of aging increases, hardness also
increases. The 8h-aged samples showed significantly higher hardness at each temperature.
Hardness range of 8h aged sample remained from 341 HV to 265 HV whereas hardness range of
340
320
1h
Vickers Hardness (HV) 2h
4h
300
8h
280
260
240
220
Temperature (C)
Figure 9. High temperature hardness curves of aged alloys with different time
Figure 10 shows the microstructure of the top surface when all aged samples were compressed up-
to 30% at room temperature. SEM Microstructures are shown here with their magnified images to
observe clearly how compression has affected on the samples. The compressed sample which was
aged for one hour, contains crack sites, not only on TiC phases, but also on the deformation bands
or dislocation points, which can be seen in figure 10 (a, b) with a magnified image. TiC cracks are
indicated by yellow arrows and eta cracks are indicated by purple arrows, and deformation bands
are shown with black dotted lines. When the sample was aged for 2 hours (figure 10 (c, d)), fewer
deformation bands were found, but TiC phase and also eta phases both were displayed cracked.
Deformation/dislocation does not bring structural strength here, which leads to cracks in phases.
When samples were aged for 4 hours (figure 10 (e, f)) and compressed, the same phenomena as in
2-hour aged sample were found but in smaller quantity. The sample with 8-hour aging (figure 10
(g, h)), showed the lowest, almost negligible amount of cracks. However, many deformation bands
were found.
Figure 11. Magnified SEM images after compression: Existence of γ'-gamma prime phases (a)
2h aged sample (b) 8 hour aged
The synergy of deformations/dislocations and gamma precipitates has reinforced the strengthening
mechanism, as precipitates impede the dislocations which serves to harden the material [33, 34] as
is observed during compression (figure 10) and high temperature hardening tests (figure 9).
Therefore, it is stated by the researchers that the interesting strengthening properties of the A286
alloy are due to this gamma phase acting by microscopic mechanisms, such as the Orowan
mechanism [35], which is related to interactions between mobile dislocations and precipitations
[37]. L. Fournier et al. [36] discussed the influence of deformation due to cycle fatigue on this
precipitation-strengthened A286 austenitic stainless steel and found that the fatigued A-286 (in our
case compressed) went into strain hardening if there are no gamma precipitate-free localized
deformation dislocations. Moreover, it was demonstrated that the presence of γ' precipitates-free
localized deformation bands correlates strongly with the stress corrosion cracking susceptibility of
A286. Moreover, it was clearly demonstrated that the specimens not containing γ' precipitate-free
4. Conclusion
The objective of this work was to investigate the behavior of η-phase (Ni3Ti) transformation into
γ'-phase (Ni3(Al, Ti) and γ-matrix, and their subsequent effect on strengthening mechanism in iron-
nickel-based A286 precipitation-strengthened superlloy, after aging at 710ºC for different lengths
of time. High temperature hardness and compression tests were conducted to analyze the effect of
phases’ precipitations, dissolution and transformation effect.
1. After aging the samples at 710 ºC for different lengths of time (1h, 2h, 4h and 8h), OM,
SEM, EDS and dark-field TEM analysis were conducted. Three kinds of precipitate
nucleated in this alloy, these are η-phase (Ni3Ti), γ'-phase (Ni3(Al, Ti) and titanium
carbides species. The 2h-aged samples showed the maximum amount of η and TiC and the
trend of nucleation fell as the aging time increased. The 8h-aged sample showed the lowest
amount of η and TiC phase. In SEM-EDS analysis of the 8h-aged sample, it was found that
there eta phases were significantly transformed into γ'-phase (Ni3(Al, Ti) and some eta
phases were completely dissolved into the austenitic matrix.
2. The 8h aged sample showed the maximum hardness at each temperature level from 50 ºC
to 700 ºC. The 1h aged sample revealed from 281 HV at 50 ºC to 215 HV at 700 ºC.
Whereas the 8h aged showed from 341 HV at 50 ºC and 265 HV at 700 ºC. The reason for
this is that the 8h-aged sample was found with a minimum amount of eta (η) phases and a
maximum amount of gamma prime phases (γ').
3. 30% compression showed that 1h, 2h and 4h aged samples were found with eta phase
cracks, TiC cracks and with a minimum amount of deformation bands. Compared to the 1,
2, 4h-aged samples, the 8h-aged sample contained no cracks, but full of deformation bands.
Acknowledgements
The present work was financially supported by the Key Discipline and Major Project of Dalian
Science and Technology Innovation Foundation (Grant No. 2020JJ25CY004), and Project
supported by Scientific Research Fund of Liaoning Provincial Education Department: (Grant No.
JDL2020014), and supported by Shunde District Science and Technology Project (Grant No.
201911220001)
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