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Recyclation of Polypropylene Plastics (PP5) Waste Materials To Produce Eco-Lumber
Recyclation of Polypropylene Plastics (PP5) Waste Materials To Produce Eco-Lumber
Recyclation of Polypropylene Plastics (PP5) Waste Materials To Produce Eco-Lumber
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In Partial Fulfillment
of the Requirements for the Degree
of Bachelor of Science in Electronics Communication Engineering
for the subject Project Design II: Project Implementation
By:
Cadiz, Sanjien L.
Galicia, John Jeriel M.
Grageda, Daricell
Quiming, Andrian C.
Sarmiento, Rafael Angelo E.
2023
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ACKNOWLEDGEMENT
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CHAPTER 1
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Conceptual framework
FEEDBACK
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3.1. Functionality;
3.2. Usability;
3.3. Aesthetics;
3.4. Safety and Maintenance
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General Objective:
Specific Objectives:
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Scope
This project study is capable in performing and limited to
accomplish task such as:
The project's scope includes recycling PP5 (Polypropylene
Type 5) plastic waste into eco lumber. To create the eco
lumber, it involves gathering, sorting, and processing PP5
plastic waste.
A PID controller and a K-type thermocouple are used by the
prototype to monitor and manage temperature.
Shredding process is not available in the prototype.
The 15/16” auger drill bit speed is controlled by a NEMA
23 stepper motor.
The control panel is controlled by Arduino Mega 2560 Rev 3
Delimitation
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Definition of Terms
The following terms are defined operationally and
technically.
Eco-lumber- is a plastic form of lumber made of recycled
plastic.
Lumber-refers to a type of wood product made from the
trunks of coconut trees. It is commonly used in
construction and is known for its affordability, light
weight, and ease of use. Coco Lumber is typically sold in
standard sizes and is often used as a substitute for
traditional hardwood lumber.
Pre-Heating- The procedure entails heating the prototype
to condition its heat.
Heating- the method by which plastic melts
Cooling-removal of heat, usually resulting in a lower
temperature and/or phase change.
Molding-It refers to shaping a liquid or malleable raw
material by using a fixed frame.
Molder-The molder receives pieces of dough from the
intermediate proofer and shapes them into cylinders ready
to be placed in the pan
Plastic waste-Refers to the abundance of plastic objects
in the environment that can harm wildlife, their habitat,
and humans. This includes a significant amount of plastic
that isn't recycled and ends up in landfills or oceans.
Plastic Fumes- can pose severe occupational hazards due
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CHAPTER II
REVIEW OF RELATED LITERATURE
This chapter presents the conceptual and research literature
and the related studies, which the researcher gathered to know
the fundamentals of the study. Furthermore, associated concepts
and analyses concerning our project, Polypropylene Plastic
Waste Materials as an Alternative for Production of a Lumber
are presented.
Related Literature:
Journal: Polymers
Link: https://www.mdpi.com/2073-4360/12/3/555
Abstract:
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Link: https://www.mdpi.com/2076-3417/12/10/5122
Abstract:
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Link: https://www.intechopen.com/chapters/65584
Abstract:
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Related Study
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ROTTINGHAUS, Robert, G.
STEPHENS, Andrew, H.
Application: PCT/US2000/002345
Publication: WO/2000/046010
ABSTARCT:
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Application: PCT/US2000/002345
Publication: 1992/01291
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Application: 09948750
Publication: 6497956
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CHAPTER 3
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Evaluation Method
A. Statistical Treatment
The mean was used as the tool for evaluating the
project.
ΣX
𝑥 = N
Where:
X represents scores
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F= MST
MSE
Where:
F = ANOVA
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community
5. Creating Questionnaire
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YEAR 2023
TASK JAN FEB MARCH APRIL MAY JUNE JULY AUG
Title Patent
Research
Deciding the title
of the thesis
Gathering related
data through patent
research
Title Presentation
(Oral Defense)
Gathering of
materials,
equipment, and
methods used in the
project
Developing The
project’s
architecture and
interfaces
Deciding on where
the researchers
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A welding machine is a
powerful tool used to
fuse two pieces of
Portable
metal together. This
Welding
machine holds the metal
Machine
pieces in place, melts
them, and uses pressure
to join them
A grinder is a machine
or tool for sharpening,
Grinder smoothing, or polishing
the surface of
something.
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a machine or tool
designed to fasten
things by means of
rivets: I attached the
Reviter rack with a pop riveter
so that it can handle
more weight than would
be possible using the
double-sided tape.
Welding gloves
are personal protective
WELDING equipment (PPE) that
GLOVES protect the hands of
welders from the
hazards of welding.
A welding helmet is a
type of personal
protective equipment
used in performing
certain types of
WELDING
welding to protect the
SHIELD
eyes, face, and neck
from flash burn,
sparks, infrared and
ultraviolet light, and
intense heat.
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E. Cost Analysis
The total cost of the project was computed based on the
following:
Table 6: Illustration of the cost analysis of the project
MATERIALS MATERIALS COST (PHP)
MATERIALS FOR PROTOTYPE 22,920
EQUIMPTENT AND TOOLS FOR
4,000
PROTOTYPE
Total Cost 26,920
F. Technical Specification
Illustration of the Technical Specification used in the
system
A. Hardware Specification
Table 7.1: Materials
HARDWARE SPECIFICATIONS
Arduino Mega 2560 Rev 3 Microcontroller: ATmega2560
Operating Voltage:5V
Input Voltage (recommended): 7-12V
Input Voltage (limit): 6-20V
Digital I/O Pins:54 (of which 15
provide PWM output)
Analog Input Pins: 16
DC Current per I/O Pin: 20 mA
DC Current for 3.3V Pin: 50 mA
Flash Memory:256 KB of which 8 KB
used by bootloader
SRAM: 8 KB
EEPROM: 4 KB
Clock Speed:16 MHz
LED_BUILTIN:13
Length:101.52 mm
Width:53.3 mm
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Weight: 37 g
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Model: SSR-40DA
Rated Load: 40A
INPUT DATA:
Operating Voltage: 4~32VDC
Min. ON/OFF Voltage: ON?2.4V , OFF ?
1.0V
Trigger Current: 7.5mA / 12V
Control Method: Zero Cross Trigger
OUTPUT DATA:
Operating Voltage: 24~380VAC
Solid State Relay (SSR-
Min. Block Voltage: 600VAC (Repetive)
40 DA)
Voltage Drop: 1.6V / 25°C
Max. One Cycle Surge: 410A
Leakage Current: 3.0mA
Response Time: ON?10ms , OFF?10ms
Dielectric Strength: Over 2.5KVAC /
1min.
Isolation Strength: Over 50M? /
500VDC
Operating Temperature: -20°C ~ + 80°C
Housing Material: Intensive ABS
Weight: Approx. 100 g
Indicator Tyoe : Red LED;Power : AC
250V 16A, AC 125V 20A;Withband
Voltage : 1500V/Min
Insulance : 1000M;Contact Resisitance
Rocker Switch
: 40M;Max Press Number : 10000
Mount Hole Size : 30 x 21mm / 1.18" x
0.83"(L*W);Total Size : 32 x 25 x
35mm/ 1.26 x 1 x 1.38inch
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Internal
Stepper Motor Driver 6A
Protection:
DQ542MA 4A
Working
-10°C ~ 45°C
Temperature:
Storage
-40°C ~ 70°C
temperature:
Rated Current 3 A
Phase Inductance 9 mH
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COLOR : SILVER
CPU : 8th
Gen. Intel Core i7-8550U 1.80 GHz
Processor (8M Cache, up to 4.00
GHz)
HDD : 2TB 5400 rpm
Hard Drive
RAM : 8GB, DDR4,
2400MHz (additional memory sold
separately)
Graphics : AMD Radeon(R)
530 Graphics with 4G GDDR5
graphics memory
Laptop Screen : 15.6-inch FHD
(1920 x 1080) Anti-glare LED-
Backlit Display
Color / Camera : Integrated
Widescreen HD 720P Webcam with
Dual Digital Microphone Array
Keyboard : Internal US-
Int Keyboard (Non Backlit)
Wireless : 802.11ac +
Bluetooth 4.1, Dual Band 2.4&5
GHz, 1x1
Card Reader : 3-in-1 SD
card reader
Optical Drive : Tray load DVD
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B. Software Specification
Table 7.3: Software Requirements
Software Specification
Arduino IDE Arduino IDE 1.8.15
The IDE for
Windows is bundled with
Java Virtual Machine
8u32. Java 8 runs on the
following Windows
versions:
Windows 10
Windows 8
Windows 7
Windows Vista SP2
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Software
an internet connection is
required to install and authorize
SketchUp and to use some of the
features.
SketchUp Pro requires .NET
Framework version 4.5.2. For more
information about the .NET
framework, click here.
Recommended hardware
2+ GHz processor
Discrete Graphics card such as a
current generation AMD or NVIDIA.
8+ GB RAM
SketchUp 2020 2GB of available hard-disk space
3D class video card with 1 GB of
memory or higher and support for
hardware acceleration. Please
ensure that the video card driver
supports OpenGL 3.1 or higher and
is up to date.
Minimum hardware
1 GHz processor
4GB RAM
1GB of free hard-disk space
3D class video card with 512 MB
of memory or higher and support
for hardware acceleration. Please
ensure that the video card driver
supports OpenGL 3.1 or higher an
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CHAPTER IV
SUMMARY OF FINDINGS
The findings of this study are presented in this chapter.
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Consideration Factors:
Despite the potential cost-saving benefits of using Eco lumber,
several factors need to be considered:
Project Specifics: The applicability of eco-lumber as opposed
to traditional wood depends on the project's unique
requirements, such as load-bearing capacity, aesthetics, and
environmental factors.
Quality and Certification: Eco-lumber with the right
certifications tends to function more consistently and endure
longer, making the initial expenditure justifiable.
Environmental Impact: Using eco-lumber is consistent with
sustainable practices and can benefit the environment in
addition to financial considerations.
As always, it's essential to conduct a thorough cost-benefit
analysis and consider both short-term and long-term factors
when choosing between eco-lumber made of PP5 and traditional
wood products for a particular project. Consulting with
industry experts and suppliers can provide valuable insights
into the specific advantages and costs associated with each
option.
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3.1. Functionality;
3.2. Usability;
3.3. Aesthetics;
3.4. Safety and Maintenance
Functionality
TATALON GSIS COMPOSITE RANK
INDICATORS Q.C.
WM VI WM VI WM VI
1.1 4.56 HA 4.66 HA 4.61 HA 3
1.2 4.51 HA 4.51 HA 5.51 HA 1
1.3 4.27 HA 4.59 HA 4.43 HA 4
1.4 4.61 HA 4.63 HA 4.62 HA 2
1.5 4.29 HA 4.54 HA 4.41 HA 1
Overall
4.45 HA 4.59 HA 4.71 HA
Composite Mean
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USABILITY
TATALON GSIS COMPOSITE RANK
INDICATORS Q.C.
WM VI WM VI WM VI
1.1 4.51 HA 4.51 HA 4.51 HA 2
1.2 4.46 HA 4.46 HA 4.46 HA 3
1.3 4.59 HA 4.59 HA 4.59 HA 1
1.4 4.32 HA 4.32 HA 4.32 HA 4
Overall
4.47 HA 4.47 HA 4.47 HA
Composite Mean
AESTHETICS
TATALON GSIS COMPOSITE RANK
INDICATORS Q.C.
WM VI WM VI WM VI
1.1 4.46 HA 4.61 HA 4.53 HA 2
1.2 4.32 HA 4.44 HA 4.38 HA 3
1.3 4.41 HA 4.68 HA 4.54 HA 1
Overall
4.40 HA 4.58 HA 4.48 HA
Composite Mean
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Df 3 3
4.09160305
F 3
0.13872583
P(F<=f) one-tail 4
9.27662815
F Critical one-tail 3
Observations 4 4
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0.06038122
Pearson Correlation 8
Hypothesized Mean Difference 2
df 3
-
59.0427977
t Stat 7
P(T<=t) one-tail 5.3517E-06
2.35336343
t Critical one-tail 5
1.07034E-
P(T<=t) two-tail 05
3.18244630
t Critical two-tail 5
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Result of Testing
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Texture not
consistent
and not
2 145 155 165
reach in the
half of
molder
Texture not
consistent
and not
3 155 165 175
reach in the
almost half
of molder
Texture not
consistent
and not
4 165 175 185
reach in the
half of
molder
Texture not
5 175 185 195
consistent
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Texture not
6 185 195 205
consistent
Texture not
consistent.
In the top
side almost
perfect
7 200 205 215
texture but
in the
bottom still
not perfect
texture
Almost
8 205 215 225 consistent
texture
Almost
consistent
texture but
9 210 225 235 the lower
side still
not perfect
texture
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Almost
perfect but
10 225 235 245 some sides
are not
consistent
Perfect
11 235 245 250
Texture
CHAPTER V
CLAIMS AND CONCLUSION
The claims and conclusions presented in this chapter are
based on the data evaluated in the summary of findings.
The design and implementation of the Recyclation of
Polypropylene plastic (PP5) waste materials to produce Eco-
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CONCLUSION
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RECOMMENDATION
The provided recommendation is based on the work accomplished
and attain by the researchers during this project and on the
conclusion given on the previous section:
Utilize smaller shredded plastics to prevent machine
clogging.
Create a method for heating the molder.
To swiftly produce lumber, use a multiple compartment in 1
(one) molder.
Install a sensor to determine whether the molder is full.
REFERENCES
1.Statista Research Department (2022) Total volume of lumber
produced in the Philippines from 2012 to 2021
Information:
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https://www.statista.com/statistics/1269191/philippines-
production-volume-of-lumber/#:~:text=Volume%20of%20lumber
%20produced%20Philippines%202012%2D2021&text=In%202021%2C%20the
%20total%20volume,decrease%20from%20the%20previous%20year.
2. Bella Cariaso (2022) PH dumps 2.7M tons of plastic waste
into the sea
Information:
https://www.manilatimes.net/2022/10/15/news/ph-dumps-27m-tons-
of-plastic-waste-into-the-sea/1862299#:~:text=THE%20Philippines
%20generates%20at%20least,the%20plastic%20packaging%20they
%20produce.
3.Oliver Radwell (2021) Plastic Types and the Global Plastic
Hate
Information:
https://blog.radwell.codes/2021/07/plastic-types-and-global-
plastic-hate/
4. M. J. John, R. Thomas, and R. Kuruvilla (2019) Journal:
Polymers: Development of a Polypropylene Extrusion System for
High-Volume Production
Information:
https://www.mdpi.com/2073-4360/12/3/555
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Prior Arts
1. WO2000046010 - EXTRUDED WOOD POLYMER COMPOSITE AND METHOD OF
MANUFACTURE
Inventor(s): DAHL, Michael, E.
ROTTINGHAUS, Robert, G.
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STEPHENS, Andrew, H.
Date of patent: 10.08.2000
Priorities: 09/244,64 104.02.1999 US
Application: PCT/US2000/002345
Publication: WO/2000/046010
Information: https://patentscope.wipo.int/search/en/detail.jsf?
docId=WO2000046010&_cid=P20-LKUWNL-13695-1
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Publication: 6497956
Information: https://patentscope.wipo.int/search/en/detail.jsf?
docId=US39760289&_cid=P20-LKUWSD-16541-1
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Appendix A
(Pictures of Completed Project)
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Appendix B
(Prior Arts)
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Annex - A
PATENT SEARCH REPORT
Title
Recyclation of Polypropylene plastic (PP5) waste materials to produce eco lumber
Filing Date
[Ex: April 7, 1998]
Abstract
Converts of Polypropylene Plastic (PP 5) and High Density Polyethylene (HDPE 2) Plastic Waste Materials into a eco lumber
B29C 48/03
C08L 23/06
C08L 23/12
Keywords
Plastic Lumber,Recycle,Composite,PP and HDPE Plastic,Plastic Waste
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5.
6.
Document Information
Category* Relevant to claim No.
Patent No. Title Publication
[Ex: X] [Ex: US5233532] [Ex: System for Mailing and Collecting Items] Date Ex: Claims 1, 2, 5-10]
[Ex: 08/03/1993]
1.Y CA2374396 EXTRUDED WOOD POLYMER 10.08.2000 1-10
COMPOSITE AND METHOD OF
MANUFACTURE
2.Y WO2000046010 EXTRUDED WOOD POLYMER 10.08.2000 1-10
COMPOSITE AND METHOD OF
MANUFACTURE
3.Y US6153293 EXTRUDED WOOD POLYMER 28.11.2000 1-10
COMPOSITE AND METHOD OF
MANUFACTURE
4.Y ZA1992/01291 EXTRUSION METHOD AND APPARATUS 21.02.1992 1-10
FOR RECYCLING WASTE PLASTICS AND
CONSTRUCTION MATERIALS
THEREFROM
5.Y US6497956 STRUCTURAL RECYCLED PLASTIC 24.12.2002
LUMBER
6.
7.
8.
9.
10.
11.
12.
“X” document of particular relevance; the claimed invention cannot be considered novel or cannot be considered to involve an inventive step when the
document is taken alone
“Y” document of particular relevance; the claimed invention cannot be considered to involve an inventive step when the document is combined with one or
more other such documents, such combination being obvious to a person skilled in the art
Note: Further references not indicated in this search report may be cited during substantive examination.
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CERTIFICATION
__________________________ __________________________
Technical Staff Manager/Supervisor
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Appendix C
(Drawing and Its Description)
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Appendix D
(Detailed Description and Claims)
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CLAIMS
Recyclation of Polypropylene plastic (PP5) waste materials
to produce Eco-lumber was composed of:
The Control Panel will serve as the user interface, it has
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Appendix E
(User’s Manual)
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SAFETY CHECKLIST
BEFORE OPERATION
Have enough shredded plastics (pp5)
Wirings and Components
Connection between NEMA 23 and auger drill bit
Appropriate K-type Thermocouple location
Screw up and tighten the molder.
The barrel has been cleaned, and the motor can operate the
auger drill bit properly. Proper Pre-Heating
PPE (Personal Protective Equipment)
AFTER OPERATION
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OPERATION
TROUBLESHOOTING
If the machine is clogged due to putting a lot of pp5,
turn the screw by hand (gloves are needed).
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Step.4 The LCD will flash “SET BANDHEATERS TEMP” set the
temperature in the PID controller to set up the temperature in
the PID Controller Press SET and use arrow up or down to adjust
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Step.13 Use hammer and chisel to remove the eco-lumber from the
molder.
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Eco-lumber
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Appendix F
(Curriculum Vitae)
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SANJIEN L. CADIZ
68 Block 1 Calacachuchi St, Commonwealth,. Quezon City
Mobile #639461121781
Email Address: cadiz1920445@gmail.com
EDUCATIONAL BACKGROUND:
STI College
North Fairview, Quezon City
Senior High School
Academic Track (STEM)
2017-2019
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HONORS/AWARDS/ACHIEVEMENTS
● Academic Achiever 1st semester sy:2022-2023
EDP Manila
OJT
Ground floor, Manila City Hall Bldg.,
Ermita, City of Manila, Manila, Philippines
Aug. – Oct.
PERSONAL BACKGROUND:
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EDUCATIONAL BACKGROUND:
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HONORS/AWARDS/ACHIEVEMENTS
● Academic Achiever 1st semester sy:2022-2023
● Graduated With Honors in Senior High
PERSONAL BACKGROUND:
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DARICELL GRAGEDA
2466 Peñaflor Compound Maybunga Pasig City
Mobile #639267327562
Email Address: gragedadari03@gmail.com
EDUCATIONAL BACKGROUND:
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HONORS/AWARDS/ACHIEVEMENTS
DSCP inc.
August 2022 - September 2022
OJT
Ortigas, Pasig City
PERSONAL BACKGROUND:
Date of Birth: November 3, 1999
Age: 23 years old
Gender: Female
Civil Status: Single
Citizenship: Filipino
Religion: Roman Catholic
Weight: 47
Height: 5’0
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QUIMING, ANDRIAN C.
#44 Lumot St. Brgy. Tatalon Quezon City
Mobile #09269820713 / 09151118276
Email Address: quimingandrian@gmail.com
EDUCATIONAL BACKGROUND:
HONORS/AWARDS/ACHIEVEMENTS
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PERSONAL BACKGROUND:
Birthdate : September 14, 2001
Birthplace : Science City of Munoz Nueva Ecija
Age : 21
Height : 5’7
Weight : 60 (kg)
Religion : Roman Catholic
Language Spoken: Tagalog/English
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EDUCATIONAL BACKGROUND:
HONORS/AWARDS/ACHIEVEMENTS
Academic Achiever 1st semester sy:2022-2023
Electronics Product Assembly and Servicing NC II Holder
Math Bunganga 2017 2 Runner-up
nd
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PERSONAL BACKGROUND:
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Appendix G
(Survey Questionnaire)
NAME (OPTIONAL):
OCCUPATION:
BARANGAY:
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Dear Respondents,
CRITERIA
FUNCTIONALITY 5 4 3 2 1
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Easy to operate
(Madaling Paganahin)
Delivered intended purpose
(Naiparating and ninilayon na layunin)
Compactibility
(Maayos na pinagsama-sama; siksik)
User-friendly
(Mainam at madaling gamitin)
Portability
(Nakadisenyo sa paraang kayang dalhin o ilipat mula
sa isang lokasyon patungosa isa pa)
USABILITY 5 4 3 2 1
Push buttons used as a stop and start of the
prototype
(Mga push button na ginamit bilang paghinto at
pagsisimula ng prototype)
4x4 keypad can set time properly in prototype
(Ang 4x4 keypad ay maaaring magtakda ng oras nang
maayos sa prototype)
LED properly indicates in the prototype
(Ang LED ay wastong nagpapahiwatig sa prototype)
Easily sets the temperature
(Madali iset ang temperatura)
AESTHETIC 5 4 3 2 1
Presentable Appearance
(Presentable ang itsura)
Appropriateness of the size
(Angkop ang sukat)
Orderliness of components
(Kaayusan ng mga kagamitan)
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(Kadalian ng Pagpapanatili)
Troubleshooting-friendly
(Mas may kadaliang pag-aayos ng mga posibleng
problema)