Operational training …Engine setups

Apex provides Engine operational training AT APEX for research scholars and students
who intend to work with engine setups available at the institutes. This training is also
useful to maintenance staff or lab assistants of the existing customers. This document
describes various points covered during training.

No Training for Details

1 Components
2 Nut bolts which need
regular checkup
3 Greasing and lubrication
points
4 Adjustments
5 Water circuit
6 Air circuit
7 Fuel circuit
Setup assembly: Engine, starter, piezo sensor & cable, propeller
shaft, dynamometer, load cell with shielded cable,
encoder/proximity sensor, base frame, fuel pump, calorimeter,
RTDs & thermocouples
Engine panel: Fuel tank, fuel & air transmitter, air box with orifice,
fuel metering tube, manometer, temp transmitters, power supply,
NI USB with communication cable, digital voltmeter/ temp
indicator, piezo powering unit / RPM indicator, Load indicator,
rotameters, pump. Strainer, dashboard , throttle unit, ECU,
Other: Engine head(petrol mode), valve rods
Foundation bolts, Engine fitting bolts, Dynamometer fitting bolts,
Propeller shaft bolts
Grease nipples of propeller shaft
Greasing points of dynamometer
Engine oil: Level stick, Drain plug, filling point.
TDC adjustment / Proximity gap adjustment
VCR principle & adjustment (refer sticker),
Valve setting (refer sticker)
Fuel injection point and pressure adjustment (refer sticker)
Diesel to Petrol / Petrol to Diesel conversion
Strainer cleaning, Rotameter tube cleaning, Tube replacement
Cooling water for Piezo adaptor
Air box , Orifice meter, Manometer water filling,
Air duct pipe, Air Leakage, exhaust
Fuel filling, Fuel cock position, Fuel transmitter, Air removal, Fuel
pump & filter, Injector, Throttle position sensor (TPS), Piezo sensor
for Diesel Injection

12-07-2017
1 Engine operational training
8 Engine starting VCR position check, fuel & oil check, water circulation, DLU initial
position,Hand Cranking :Decompression lever position
Battery , starter, battery charger, Ignition switch, throttle unit
9 Electric supply Earthlings and supply voltage (E & N = 0-5 Volt Only)
Dash board indication and battery and water levels
10 Piezo sensor handling Cable removal, Sensor removal, Sensor cleaning , Sensor sleeve and
diaphragm, Signal hole cleaning, temperature precaution
11 Software Enginesoft: Installing software, Data and Configuration, Data
handling, Report, Software error handling
PE3 software
Nira Software
12 Test run Precautions during data logging
Constant speed / variable speed
Panel sticker data and Schematic
Engine loading ; throttle manipulation, Signal check on DVM,
Parameter check on computer, Data logging , Manual reading,
Morse test
Shutting down the engine,
Excel calculation
13 Calibrations Load cell and load indicator calibration
Load indicator programming
14 Wiring Wiring diagram
DLU problems
PPU problems
15 References Solution documents on website

Training provided to
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details

Date: Name of Apex representative:

Contents in the document subject to change without notice

APEX INNOVATIONS PVT. LTD.

E9/1, MIDC, Kupwad, Sangli - 416436 (MS) India Telefax: +91 233 2644098/2644398
Email: support@apexinnovations.co.in Web: www.apexinnovations.co.in