Ref.

No LEADEC/SKM/2022-01
SKILL MATRIX Rev no
Date
:0
:20.12.2023
Authorized By
Leadec India Pvt Ltd ELECTRICAL Assessment Date
Site: Grasim Paint, Cheyyar Score Proficiency Score Proficiency
0 Can not perform the task 6 Can perform solo (75%)
2 Familiar with m/c elements 8 Can perform solo (100%)
4 Can perform with help (50%) 10 Can "teach others" to perform

Process description

Diagonising Team Chiller , Hydraluics &

TOPIC Safety HT System LT System faults Handling PLC & VFD Compressor and Pneumatics
Boiler

Mechanism &Function

Mechanism &Function
Operation of Breakers

Operation of Breakers
SLD knowledge and

SLD knowledge and

Troubleshooting &

Troubleshooting &

Troubleshooting &

Troubleshooting &

Troubleshooting &

Individual Average
S.no

VFD Operations &

PLC I/O checks &
Motivating team

Troubleshooting

Troubleshooting

Score out of 10
Name of Group/Section

LOTO system

Training and
PPE usage

maint.

maint.

maint.

maint.

maint.
MTTR
HIRA
#DIV/0!

Maximum score 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10.0

Required score 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8.0
Achieved score ### #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! ### ### #REF! #REF! #REF! #REF! #REF! #REF! #DIV/0!

Individual Average Score out of 10

12

10

PPE usage 6
Troubleshooting & maint. LOTO system

Mechanism &Function HIRA 4

10

Troubleshooting & maint. SLD knowledge and Operation of Breakers 2

5

0
Mechanism &Function Troubleshooting & maint.
Maximum score
0 Required score
Achieved score
Chart Title
VFD Operations & Troubleshooting SLD knowledge and Operation of Breakers 12
10
8

PLC I/O checks & Troubleshooting Troubleshooting & maint. 6

4
2
MTTR
0
Training and Motivating team Troubleshooting & maint.

Mechanism &Function

Mechanism &Function
Troubleshooting & maint.

Troubleshooting & maint.

Troubleshooting & maint.

Troubleshooting & maint.

Troubleshooting & maint.

HIRA

SLD knowledge and Operation of Breakers

SLD knowledge and Operation of Breakers

PLC I/O checks & Troubleshooting

VFD Operations & Troubleshooting

Training and Motivating team
LOTO system

MTTR
PPE usage

Safety HT System LT System Diagonising Team Handling PLC & VFD Chiller , Hydraluics &
faults Compressor Pneumatics
and Boiler
 Ref.No LEADEC/SKM/2022-01
SKILL MATRIX Rev no
Date
:0
:20.12.2023
Authorized By
Leadec India Pvt Ltd ELECTRICAL Assessment Date
Site: Grasim Paint, Cheyyar Score Proficiency Score Proficiency
0 Can not perform the task 6 Can perform solo (75%)
2 Familiar with m/c elements 8 Can perform solo (100%)
4 Can perform with help (50%) 10 Can "teach others" to perform

Process description

Hydraluics &
TOPIC Safety PCC & MCC PEM EOT Crane Relay Logic PLC & VFD
Pneumatics

Mechanism &Function
Operation of Breakers

Operation Sequence

Operation Sequence
SLD knowledge and

Troubleshooting &

Troubleshooting &

Troubleshooting &

Troubleshooting &

Individual Average
S.no

VFD Operations &

Electrical drawing

PLC I/O checks &

Troubleshooting.

Troubleshooting

Troubleshooting

Score out of 10
understanding
Name of Group/Section

LOTO system
PPE usage

maint.

maint.

maint.

maint.
HIRA
1 Sathyanarayan 6 8 4 8 6 8 6 8 8 6 6 6 6 6 6 6.5
2 Kumarvel
3
4 #DIV/0!
5 #DIV/0!
Maximum score 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10.0
Required score 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8.0
Achieved score 6 8 4 8 6 8 6 8 8 6 6 6 6 6 6 #DIV/0!

Individual Average Score out of 10

12

10

PPE usage 8
Troubleshooting & maint. LOTO system
6
10

Mechanism &Function HIRA

4

5 2
VFD Operations & Troubleshooting SLD knowledge and Operation of Breakers
0
Sathya- Kumarvel
narayan
Maximum score
0 Required score
Achieved score

PLC I/O checks & Troubleshooting Troubleshooting & maint. Sathyanarayan

9
8
7
6
5
Troubleshooting. Operation Sequence 4
3
2
1
0

Mechanism &Function
Troubleshooting & maint.

Troubleshooting & maint.

Troubleshooting & maint.

Troubleshooting & maint.

Troubleshooting.
Operation Sequence

Operation Sequence
HIRA

SLD knowledge and Operation of Breakers

Electrical drawing understanding

PLC I/O checks & Troubleshooting

VFD Operations & Troubleshooting

LOTO system
PPE usage
Electrical drawing understanding Troubleshooting & maint.

Troubleshooting & maint. Operation Sequence

Safety PCC & MCC PEM EOT Crane Relay Logic PLC & VFD Hydraluics &
Pneumatics
 Ref.No LEADEC/SKM/2022-
SKILL MATRIX Rev no : 0
Date 20.12.2023
Authorized By
Leadec India Pvt Ltd ELECTRICAL Assessment Date
Site: Grasim, Cheyyar Score Proficiency Score Proficiency
0 Can not perform the task 6 Can perform solo (75%)
2 Familiar with m/c elements 8 Can perform solo (100%)
4 Can perform with help (50%) 10 Can "teach others" to perform

Process description

Compressor,
TOPIC Safety AC Sub-Station PCC & MCC Relay Logic PLC & VFD DG Set Battery Charger UPS
Boiler & Chiller

Mechanism &Function

Mechanism &Function

Mechanism &Function

Mechanism &Function
Operation of Breakers

Operation of Breakers
SLD knowledge and

SLD knowledge and

Troubleshooting &

Troubleshooting &

Troubleshooting &

Troubleshooting &

Troubleshooting &

Troubleshooting &

Individual Average
S.no

VFD Operations &

Electrical drawing

PLC I/O checks &

Troubleshooting.

Troubleshooting

Troubleshooting

Score out of 10
understanding
Name of Group/Section

LOTO system
PPE usage

maint.

maint.

maint.

maint.

maint.

maint.
HIRA
1 Ramesh 8 8 6 8 6 8 8 6 8 6 6 6 6 6 8 8 8 8 8 7.2
2 Bharathi #DIV/0!
3 Kumanan 6 6 4 4 6 4 6 6 6 4 4 4 4 6 6 4 4 6 6 5.1
4 Shanmugam #DIV/0!
5 Emsan 6 4 0 4 2 4 4 4 4 4 4 0 0 4 2 2 2 2 2 2.8
Maximum score 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10.0
Required score 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8.0
Achieved score 7 5 2 4 4 4 5 5 5 4 4 2 2 5 4 3 3 4 4 4.0

PPE usage Individual Average Score out of 10

Troubleshooting & maint. LOTO system 12

10
10
Mechanism &Function HIRA

6
Troubleshooting & maint. SLD knowledge and Operation of Breakers

4
5

Mechanism &Function Troubleshooting & maint.

0
es
h hi an am sa
n
at an ug
m ar Em
Ra Bh Ku
m
an
m
Sh
Maximum score
0 Required score
Achieved score
Troubleshooting & maint. SLD knowledge and Operation of Breakers Ramesh
9
8
7
6
5
4
3
2
Mechanism &Function Troubleshooting & maint. 1
0

Mechanism &Function

Mechanism &Function

Mechanism &Function

Mechanism &Function
Troubleshooting & maint.

Troubleshooting & maint.

Troubleshooting & maint.

Troubleshooting & maint.

Troubleshooting & maint.

Troubleshooting & maint.

Troubleshooting.
HIRA

SLD knowledge and Operation of Breakers

SLD knowledge and Operation of Breakers

Electrical drawing understanding

PLC I/O checks & Troubleshooting

VFD Operations & Troubleshooting

LOTO system
PPE usage
VFD Operations & Troubleshooting Mechanism &Function

PLC I/O checks & Troubleshooting Troubleshooting & maint.

Safety AC Sub-Sta- PCC & MCC Compressor, Relay Logic PLC & VFD DG Set Battery UPS
Troubleshooting. Electrical drawing understanding tion Boiler & Charger
Chiller
 Ref.No LEADEC/SKM/2022-01
SKILL MATRIX Rev no : 0
Date 20.12.2023
Authorized By
Leadec India Pvt Ltd Mechanical Assessment Date
Site: Grasim Paints, Cheyyar Score Proficiency Score Proficiency
0 Can not perform the task 6 Can perform solo (75%)
2 Familiar with m/c elements 8 Can perform solo (100%)
4 Can perform with help (50%) 10 Can "teach others" to perform

Process description

Utility Diagonising Team Pumps &

TOPIC Safety Equipments PEM faults Handlin Pneumatics Blowers
g

Bearing replacement
Operation Sequence

Operation Sequence
Troubleshooting &

Troubleshooting &

Troubleshooting &

Troubleshooting &

Individual Average
S.no

Motivating team

Score out of 10
Operation and
LOTO system

maintenance
Name of Group/Section

& Alignment
Training and

Mechanism
&Function
PPE usage

maint.

maint.

maint.

maint.
MTTR
HIRA
1 Srinath - ü 8 8 8 8 8 8 8 6 8 4 8 8 8 8 7.6
2 Sakthivel - ü 8 8 8 8 8 6 8 4 6 6 6 6 8 8 7.0
3 #DIV/0!
Maximum score 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10.0
Required score 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8.0
Achieved score 8 8 8 8 8 7 8 5 7 5 7 7 8 8 7.3

Individual Average Score out of 10

12

10
PPE usage
Bearing replacement & Alignment LOTO system
8
10

6
Operation and maintenance HIRA

5
2

Troubleshooting & maint. Operation Sequence

0
Srinath - Sakthivel
ü -ü
Maximum score
0 Required score
Achieved score
Srinath - ü
9
Mechanism &Function Troubleshooting & maint. 8
7
6
5
4
3
Training and Motivating team Operation Sequence 2
1
0

Mechanism &Function
Troubleshooting & maint.

Troubleshooting & maint.

Troubleshooting & maint.

Troubleshooting & maint.

Bearing replacement & Alignment

Operation Sequence

Operation Sequence

Operation and maintenance

HIRA

Training and Motivating team

LOTO system

MTTR
Troubleshooting & maint. Troubleshooting & maint. PPE usage

MTTR

Safety Utility Equipments PEM Diagonising faults Team Pneumatics Pumps & Blowers
Handling
 Ref.No LEADEC/SKM/2022-01
SKILL MATRIX Rev no : 0
Date 20.12.2023
Authorized By
Leadec India Pvt Ltd Mechanical Assessment Date
Site: Grasim Paints, Cheyyar Score Proficiency Score Proficiency
0 Can not perform the task 6 Can perform solo (75%)
2 Familiar with m/c elements 8 Can perform solo (100%)
4 Can perform with help (50%) 10 Can "teach others" to perform

Process description

Pumps &
TOPIC Safety EP WPG Packaging Hydraulics Pneumatics Gear Box
Blowers

Bearing replacement

Bearing replacement

Bearing replacement
Operation Sequence

Operation Sequence

Operation Sequence
Troubleshooting &

Troubleshooting &

Troubleshooting &

Troubleshooting &

Individual Average
S.no

Score out of 10
Operation and

Operation and

Operation and
LOTO system

maintenance

maintenance

maintenance
Name of Group/Section

& Alignment

& Alignment

& Alignment
Mechanism
&Function
PPE usage

maint.

maint.

maint.

maint.
HIRA
1 Suresh 8 8 6 8 8 8 8 6 6 8 8 8 8 10 10 8 8 7.9
2 Velraj #DIV/0!
3 Saravanan 8 6 6 8 8 8 8 6 6 8 8 8 8 8 8 8 8 7.5
4 Devaraj #DIV/0!
5 Yasar #DIV/0!
Maximum score 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10.0
Required score 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8.0
Achieved score 8 7 6 8 8 8 8 6 6 8 8 8 8 9 9 8 8 7.7

Individual Average Score out of 10

12

PPE usage 10
Bearing replacement & Alignment LOTO system

10 8

Operation and maintenance HIRA

6

4
Bearing replacement & Alignment Operation Sequence
5

0
Operation and maintenance Troubleshooting & maint. Suresh Velraj Saravanan Devaraj Yasar
Maximum score
0 Required score
Achieved score
Suresh
12

10
Troubleshooting & maint. Operation Sequence
8

4
Mechanism &Function Troubleshooting & maint.
2

Mechanism &Function
Troubleshooting & maint.

Troubleshooting & maint.

Troubleshooting & maint.

Bearing replacement & Alignment

Troubleshooting & maint.

Bearing replacement & Alignment

Bearing replacement & Alignment

Operation Sequence

Operation Sequence

Operation Sequence

Operation and maintenance

Operation and maintenance

Operation and maintenance

HIRA
LOTO system
PPE usage
Bearing replacement & Alignment Operation Sequence

Operation and maintenance Troubleshooting & maint.

Safety EP WPG Packaging Hydraulics Pneumatics Pumps & Blowers Gear Box
 Ref.No LEADEC/SKM/2022-01
SKILL MATRIX Rev no 0
Date 20.12.2023
Authorized By
Leadec India Pvt Ltd Mechanical Assessment Date
Site: Grasim Paint, Cheyyar Score Proficiency Score Proficiency
0 Can not perform the task 6 Can perform solo (75%)
2 Familiar with m/c elements 8 Can perform solo (100%)
4 Can perform with help (50%) 10 Can "teach others" to perform

Process description

Pumps &
TOPIC Safety Compressor Chillers EOT Crane WTP & ETP Cooling Tower Boiler
Blowers

Bearing replacement

Operation Sequence

Operation Sequence

Operation Sequence

Operation Sequence

Operation Sequence
Troubleshooting &

Troubleshooting &

Troubleshooting &

Troubleshooting &

Troubleshooting &

Troubleshooting &

Individual Average
S.no

Score out of 10
Operation and
LOTO system

maintenance
Name of Group/Section

& Alignment

Mechanism
&Function
PPE usage

maint.

maint.

maint.

maint.

maint.

maint.
HIRA
1 Elngovan 4 4 4 6 6 6 6 6 6 6 6 4 4 6 6 2 2 4.9
2 Sivakumar #DIV/0!
3 Ravindhar #DIV/0!
4 Tamilselvan #DIV/0!
5 Arun 6 6 6 6 6 8 8 6 6 6 6 4 4 8 8 8 8 6.5
Maximum score 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10.0
Required score 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8.0
Achieved score 5 5 5 6 6 7 7 6 6 6 6 4 4 7 7 5 5 5.7

Individual Average Score out of 10

PPE usage 12
Troubleshooting & maint. LOTO system
10
10

Operation Sequence HIRA 8

Troubleshooting & maint. Operation and maintenance 4

5

0
an ar ar va
n un
ov m dh el Ar
ng ku vin ils
El va Ra
Operation Sequence Bearing replacement & Alignment Si Ta
m

Maximum score
0 Required score
Achieved score
Chart Title
12
10
8
6

Troubleshooting & maint.

4
2
Troubleshooting & maint. Mechanism &Function 0

Boiler Operation
Sequence
Troubleshoot-
ing & maint.
Operation Sequence Troubleshooting & maint. Cooling
Tower
Operation
Sequence
Troubleshoot-
ing & maint.
WTP & ETP Operation
Sequence
Troubleshoot-
ing & maint.
EOT Crane Operation
Sequence
Troubleshoot-
ing & maint.
Chillers Operation
Troubleshooting & maint. Operation Sequence Sequence
Troubleshoot-
ing & maint.
Compressor Mechanism
&Function
Bearing re-
placement &
Operation Sequence Troubleshooting & maint. Pumps &
Alignment
Operation
Blowers and main-
tenance
HIRA
LOTO system
Safety PPE usage
 Ref.No LEADEC/SKM/2022-01
SKILL MATRIX Rev no
Date
:0
:20.12.2023
Authorized By
Leadec India Pvt Ltd ELECTRICAL Assessment Date
Site: Grasim Paint, Cheyyar Score Proficiency Score Proficiency
0 Can not perform the task 6 Can perform solo (75%)
2 Familiar with m/c elements 8 Can perform solo (100%)
4 Can perform with help (50%) 10 Can "teach others" to perform

Process description

Hydraluics &
TOPIC Safety Sensor Transmitter DCS system PLC Relay Logic Valve Pneumatics

Troubleshooting &

Troubleshooting &

Troubleshooting &

Troubleshooting &

Troubleshooting &

Troubleshooting &

Individual Average
Troubleshooting.
PLC I/O checks &
Troubleshooting

Troubleshooting
S.no

Score out of 10
understanding
LOTO system

I/O checks &

Mechanism
Name of Group/Section

&Function
Operation

Operation

Operation
PPE usage

Drawing
maint.

maint.

maint.

maint.

maint.

maint.
HIRA
1 Paramasivam 8 6 6 8 8 8 8 2 2 2 2 2 2 8 8 8 8 5.6
2 Vishnu 8 8 8 6 8 8 8 8 8 8 8 8 8 8 8 8 8 7.9
3 Manikandan 4 4 2 8 8 8 8 8 8 8 8 8 8 8 8 8 8 7.2
4 Krishnakumar #DIV/0!
5 Sathish Kumar 8 8 6 8 8 8 8 6 8 6 6 6 6 8 8 8 8 7.3
6 Hussain 8 6 6 8 8 6 8 8 8 6 8 6 6 8 8 8 8 7.3
7 Veerasamy 8 8 6 8 8 8 8 8 8 8 8 8 8 10 10 8 8 8.1
Maximum score 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10.0
Required score 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8.0
Achieved score 7 7 6 8 8 8 8 7 7 6 7 6 6 8 8 8 8 7.2

Individual Average Score out of 10

12
PPE usage
Troubleshooting & maint. LOTO system
10
10

8
Mechanism &Function HIRA

4
Troubleshooting & maint. Operation
5
2

0
m nu an ar ar ai
n y
iva sh nd m m ss am
as Vi ika ku Ku Hu as
m an na is h er
ra ish th Ve
Operation Troubleshooting & maint. Pa M Kr Sa
Maximum score
0 Required score
Achieved score
Paramasivam
9
8
7
Troubleshooting. Operation
6
5
4
3
2
1
Drawing understanding Troubleshooting & maint.
0

Mechanism &Function
Troubleshooting & maint.

Troubleshooting & maint.

Troubleshooting & maint.

Troubleshooting & maint.

Troubleshooting & maint.

Troubleshooting & maint.

Troubleshooting.
HIRA

I/O checks & Troubleshooting

PLC I/O checks & Troubleshooting

Drawing understanding
LOTO system

Operation

Operation

Operation
PPE usage

Troubleshooting & maint. I/O checks & Troubleshooting

PLC I/O checks & Troubleshooting Troubleshooting & maint.

Safety Sensor Transmitter DCS system PLC Relay Logic Valve Hydraluics &
Pneumatics
 Ref.No LEADEC/SKM/2022-01
SKILL MATRIX Rev no
Date
:0
:20.12.2023
Authorized By
Leadec India Pvt Ltd ELECTRICAL Assessment Date
Site: Grasim Paint, Cheyyar Score Proficiency Score Proficiency
0 Can not perform the task 6 Can perform solo (75%)
2 Familiar with m/c elements 8 Can perform solo (100%)
4 Can perform with help (50%) 10 Can "teach others" to perform

Process description

Team
Field Diagonising Hydraluics &
TOPIC Safety Handli DCS & PLC Relay Logic Interlock
Equipements faults Pneumatics
ng

Training and Motivating team

I/O checks & Troubleshooting

Individual Average Score out

Troubleshooting & maint.

Troubleshooting & maint.

Troubleshooting & maint.

Troubleshooting & maint.

Troubleshooting & maint.

Drawing understanding

Concept understanding

Mechanism &Function
S.no

Name of Group/Section

Troubleshooting.
LOTO system
PPE usage

Operation

MTTR

of 10
HIRA
1 Thilagar 8 8 6 8 8 6 8 6 10 8 8 8 6 8 6 8 7.5
2
Maximum score 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10.0
Required score 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8.0
Achieved score 8 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

Individual Average Score out of 10

12

PPE usage 10

Troubleshooting & maint. LOTO system

8
10

Mechanism &Function HIRA

6

Troubleshooting & maint. 5 Operation

2

0
Thilagar
Maximum score
Concept understanding 0 Troubleshooting & maint. Required score
Achieved score
Thilagar
12

10

Troubleshooting. MTTR 8

Drawing understanding Troubleshooting & maint. 2

Mechanism &Function
Troubleshooting & maint.

Troubleshooting & maint.

Troubleshooting & maint.

Troubleshooting & maint.

Troubleshooting & maint.

Troubleshooting.
HIRA

I/O checks & Troubleshooting

Drawing understanding
Training and Motivating team
LOTO system

MTTR
Operation
PPE usage

Concept understanding
Troubleshooting & maint. Training and Motivating team
I/O checks & Troubleshooting

Safety Field Equipements Diagonising faults Team DCS & PLC Relay Logic Interlock Hydraluics &
Handling Pneumatics