Innovating for better efficiencies

Melting
Furnaces

Heating
Equipments

Energy
Management
Solutions

B/2-3, Sarthi Complex & Estate,

Opp.Gujarat Vehpari Maha Mandal (GVMM),
Odhav, Ahmedabad-382 415. INDIA
www.theSALT.co.in

Phone : +91 79 3295 7055, +91 79 2290 1350

Fax : +91 79 2290 1350.
Email : info@oritech.in I Web : www.oritech.in
Welcome to
Oritech Solutions
We manufacture...
Induction equipments for melting, heating and
hardening applications ranging from general
purpose machines to fully automated
customized systems.
Melting furnaces from 10kW-10,000kW & 5kg-
25Ton.
Heating/Hardening equipment from 10kW-
2500kW & 250Hz-200kHz.
We have...
20+ years of experience in the development of
induction equipment
Continuous research and development process
persistently upgrading technology
Admirable quality norms and testing standards
Our equipment features are...
£ Most Advanced and Efficient IGBT
technology
£ Un-derived and Indigenously developed
extremely stable electronic controlling
circuits
£ Customized software driven, DSP controlled
and Color Touch screen operating station
for flexibility in operation
£ Compact design to maximize working area
£ Advanced communication and Data logging
systems
£ In built Demand controller to keep
operating power at maximum level without
crossing demand
£ Robust design features to safely operate at
fluctuating power supply
£ Add-on systems for operation as dual track
and tri-track equipment
£ Programmable single or multi-stage heating
cycles.
Our equipment has...
£ Constant power factor above 0.985 for 6-p,
0.992 for 12-p and 0.996 for 24-p converter,
at any load condition.
£ Constant output power irrespective of
variation in input supply
£ Wide combination of settable power and
frequency to suit most industrial
requirements
£ Components procured from reputed and
prominent manufacturers only
£ Exceptional figures of power consumption
and production rates per hour
£ Secured multi-level password protection
£ Safe and isolated design with all critical
components continuously monitored and
controlled accordingly to their safety
requirements
£ Data interface and communication with
computers
About Us The Journey Power Circuit Design Comparison
ORITECH commenced its operations in the year 2013 Parameter Oritech Series Parallel
2005 with the manufacturing of Induction • First to develop completely indigenous IGBT
Heating and Hardening Equipment using the based, 2500kW/5000kg Melting Furnace
of Comparison Design Design Design
IGBT technology in Power Electronics which is 2012 • Type of Inverter • Voltage Fed • Voltage Fed • Current Fed
more advanced and sophisticated compared to • Dual Track Billet Heater for Forging Parallel Tank Series Tank Parallel Tank
the Thyristor based Induction Equipment
2011 • Power Control Method • Frequency • Frequency • DC Voltage
commonly used in India.
• 350kW/2000kg Silver Smelting Induction • Power Factor ü Above ü Above 0.97 û Varies with
Furnace commissioned in Mexico 0.985 for 6-p Loading
We have installed 100+ heating equipments all
over India ranging from 10kW to 1000kW, • 20kW/20kg Furnace for laboratory testing at 0.992 for 12-p
0.5kHz to 200kHz and covering a wide range of Mining Institute of USA 0.996 for 24-p
applications from case and surface hardening to 2010
• Line Voltage Effect on O/P Power ü No Effect ü No Effect û Varies with Line
thorough heating & from annealing to stress • Dual Track Induction Melting Furnace of
Voltage
relieving. 100kW/100kg & 200kg
• First 1000kW IGBT based Roll Hardening • Voltage Stress on Power Devices ü Low ü Low û High
In 2008, we extended our product line to Equipment
• Current Stress on Power Devices ü Low û High ü Low
induction furnaces. We have successfully 2009
installed induction furnaces for steel foundries • Launched DSP Based fully digitally controlled • O/P Short Circuit Rating ü Continuous û Few Milliseconds û Few Milliseconds
with capacity upto 2500kW/5Ton. with colour touch sensitive HMI
• Induction Hardening Equipment with 3500mm
With the IGBT technology, we have been
successful in increasing efficiency and cutting
Vertical Scanner IGBT & Thyristor Based Inverter Comparison
2008
down electrical losses for our furnaces. They
• First 250kW/500kg IGBT based Induction Parameter IGBT Thyristor
have given out exceptional figures for unit
Melting Furnace
consumption per kg and melting rates per hour. of Comparison
The in-built demand management circuitry • 250kW Induction Billet Heater for Forging
application • RC Snubber Circuit ü Not Required û Required
enables the equipment to run most optimally,
without crossing demand. 2007 • Power Conversion Efficiency ü Good û Poor
• Dual Frequency (10kHz & 50kHz) Induction
• Maximum Operating ü 100kHz û 10kHz
We procure components from the most Hardening Equipment
Frequency
renowned manufacturers of the world to • Pan Bottom Brazing Equipment with 3 stations
comply with the quality norms. Our team • Bar End Heater with 6 stations • Short Circuit Protection ü Fast û Slow
consists of qualified engineers who are highly 2006 • Areas of Application ü Widely used in AC Drives, û Slowly Vanishing from
experienced in research & development in the • 150kW IGBT Based Induction Heater for Gear Traction Drives, Wind Mills, Majority of Power Conversion
field of induction. Forging application Solar, Welding Machines & etc Applications
2005
Our Mission and Vision, both converges to one
single perception, Saving Energy bit by bit. • Inception of ORITECH
• First IGBT based indigenously developed In-line
Induction Heater for SS pipe annealing
 250 kW / 200 kg x 2 Double Track Melting Furnace
Melting Furnaces Features
£ Highly reliable and efficient IGBT based
inverter design
£ Hybrid-Inverter design, having advantages
of series and parallel inverter
£ Short circuit proof Power Circuit
£ Power factor above 0.985 for 6-p, 0.992 for
12-p and 0.996 for 24-p converter, at any
load condition
£ Plant Power Demand Management System
tracks total power of plant and manages
plants overall load factor
£ Energy Monitoring and Data Logging System.
£ Automatic Sintering cycle can be
programmed as per users requirement
£ Water conductivity monitoring and alarm
system
£ Earth leakage current protection with
adjustable current leakage level
£ DSP based fully digitized control
£ Equipment parameters are shown as actual
values and not in % scale of full value for
better user interface
£ Touch Panel based Graphic User Interface,
makes system operation and analysis easy
and quick
£ Language selection in GUI makes system
user friendly
£ Can easily be updated to higher technology
according to future needs and
developments
£ Equipment is globally accessible through
Ethernet connectivity
£ Following reports are available for system
maintenance and fault diagnosis and can be
stored to USB drive in csv file format,
which can be opened in MS-Excel
• Minute-wise System Electrical Parameter
(Like Input Voltage, Power, Capacitor
Voltage, Coil Frequency & etc)
- For 2 months period
• Minute-wise Report for Water
Temperature (Like Panel DM Water,
Cooling Water In & Out, Coil Water Inlet,
each path of Coil Water Outlet)
- For 2 months period
• Heat Report (consists of Heat Number,
Heat Number after Sintering, unit
consumed by Furnace)
- For 2 years period
• Daily Report (Number of heats per day,
unit consumed by Furnace, Min-Max
temperature of water paths)
- For 10 years period
• Alarm Report (Generated as and when
alarm occurred)
- Stores last 2000 alarms
20kg Laboratory Metal Testing Furnace
Laboratory / Testing Furnace
£ 15kW to 50kW / 10kg to 35kg
£ Single frame structure for Panel and
Crucible assembly
£ Hand operated Geared Tilting arrangement
£ Wide range of parameters that can be set
as per different metal alloys
£ Single or double crucible arrangement
1000kg Melting Furnace
Foundry Furnace Mid-size
£ 75kW to 500kW / 35kg to 750kg
£ Aluminum casted side frames
£ Rugged bushing type hinge box instead of
bearing type
£ Motorized as well as hand operated
hydraulic unit
£ No water cooled cable up to 350kW
furnaces
£ No additional or dedicated furnace
transformer required up to 450kW furnaces
£ Automated production reports and data
logging in .xls format
Foundry Furnace Large-size
£ 600kW to 10,000kW / 750kg to 25Ton
£ Aluminum casted side frames / steel frame DM Water Circulation Unit
structure
£ Rugged bushing type hinge box instead of
bearing type
350kW / 2000kg Silver Smelter
 HEATING APPLICATION
Billet / Inline Heating
Forging / End Heating
Annealing / Tampering
Case / Selective Hardening
Brazing / Welding / Banding
Shrink Fitting / Stress Relieving

Hardening Equipment with Rotary Scanner

Heating Equipments Features
£ Most advanced and efficient IGBT
Technology
£ Unique and Indigenously developed IGBT
based design for exceptional performance
Vertical Scanner with job capacity up to
and adaptability for severest industrial
3500mm length and diameter up to 300mm
environment
£ DSP and Colour Touch Sensitive screen
giving more operative flexibility
£ Single & Dual Track heating stations as per
users requirement
£ Automated production reports and data
logging in .xls format
£ Programable, Multi-level Heating Cycle
£ Importing Operational / Production data
directly to computer
£ Dedicated technical backing
£ Persistent research and development
£ Admirable and stringent quality standards

Vertical Scanner for Hardening

Railway Component
£ 10-20 % Lesser Power requirement Hardening Equipment
£ Precise and uniform heating characteristics
£ Fully automated to self-programmable
process cycles
£ Customized equipment for all purposes

Roll Hardening Machine with roll capacity up to

2500mm length, 800mm diameter and 3000kg
weight
 Tube Welding
M.S/S.S Tubes
Job Hardening
• Uniform welding, perfect speed and
Surface Hardening, Case Hardening, Selective
temperature control
Hardening, Roll Hardening, Machine tools,
Industrial, Automobile & Heavy Machinery
Equipments.
• Easy load matching for wide range of jobs
and industrial parts, multi frequency
output, both high as well as medium
frequency in same equipment, customized In-Line Heating
scanning system, can be used for general Tubes, Rods, Aluminum Conductor , Billet &
purpose application to fully automatic Bars.
machines. Motorized as well as servo • Uniform temperature distribution, accurate
controlled movements temperature control, no start-up delay,
• Job Handling : Vertical and Horizontal single stage and double stage heating
Scanners

Horizontal / Vertical Crank

Shaft Hardening Tampering, Bending and Shrink Fitting
Process
• Single / Multi cylinder crank shafts
• Custom applications
• Single or Multi Crank Shaft Loading, Servo
controlled automated. Inductor positioning,
excellent hardening properties, fast
quenching process, high production rate
• Crank shaft up to 1500mm length and 4
pre-loaded crank shafts

Induction Roll / Sleeve Hardening Stress Relieving / Annealing:

• Rolling Mill Work Rolls and Sleeve hardening Cookware, Utensils, Tubes & Machine
for back-up rolls appliances.
• Automatic positioning, heating and • Stationary & conveyor based process and
quenching cycles, excellent heating patterns accurate temperature distribution
and hardening properties, high production
rates and least power consumption
• Rolls and Sleeves up to 800mm diameter and
uniform case depth up to 20mm

Induction Brazing
Billet Heating Cookware, Pan-bottom, Tool tip & Rotor.
• Billet, Bars, Industrial tools, Machine tools & • Single & multi-station heating, uniform
forging process heating and consistent brazing
• Automatic and timed billet insertion, auto
billet sensing, uniform temperature
distribution, accurate temperature control,
no start-up delay, reduced scaling

End Heating
• Bars, Rods, Billet, Tubes, Agro equipment &
Machine tools
• Automatic and timed job insertion, auto job
sensing, uniform temperature distribution,
accurate temperature control & no start-up
delay