TS-10 Heat & Mass Balance Diagrams M701JAC Final

You might also like

Download as pdf or txt
Download as pdf or txt
You are on page 1of 6

TS-10 HEAT & MASS BALANCE DIAGRAMS

1. Heat and Mass Balance Diagram


The following heat and mass balance diagrams are attached herein;
Ambient Relative Barometric
Temp. Humidity Press. Operation Steam
No. Fuel Description Dwg. No. Remarks
Mode Extraction
deg.C % mbar
Scenario 1: New GT and New HRSG with existing ST in Operation

Case A: With Steam Extraction


1-1 NG 100% CC 32 85 1010 1on1 ON S1-G-100-32-SE
1-2 NG 560MW CC 32 85 1010 1on1 ON S1-G-560mw-32-SE Min Load

Case B: No Steam Extraction


1-3 NG 100% CC 32 85 1010 1on1 OFF S1-G-100-32

Sembcorp Sakra Repowering


TS10- 1
For Reference Only
*7 *1
Return Water
HP/IP BFP
75.0 T
160.0 G
8.5 P 30.4 P
627.1 G *9
205.0 T 407.1 T
109.6 G 0.0 G
130.0 G 523.5 G 59.9 G
0.0 G
*2 *8
28.6 P 30.4 P
Deaerator
LP Process 565.9 T 306.6 T *6
564.6 G 41.1 G
18.8 G
*8 *6

90.4 P 687.0 G
0.0 G
565.7 T
TCA Cooler DA EVA Pump
566.8 G
*4 *5
To GT 0.0 G *3
*1 *9
27.8 P 88.2 P 30.9 P
565.2 T 564.6 T 407.8 T HP IP
564.6 G 566.8 G 523.5 G
0.0G 0.0G
*4 661 T
Steam Turbine 3543.7 G

GEN GEN

LP IP HP Comp. Turbine

0.0 G

Condenser Make-Up
Sea Water 32.0 T
30.0 T
Inlet Air Heat Recovery Steam Generator

0.0823 P 0.0 G
47.5 P *2
58.1 G
385.0 T
42.0 T 30.0 G
468.9 G FGH Gas Compressor
HP Process
Fuel
Exhaust Gas Composition
2.2 G 96.16 G
*7 O2(wt.%) : 11.72
*5 LHV : 47704 kJ/kg CO2(wt.%) : 7.32
Condensate H2O(wt.%) : 8.09
*3
Pump N2(wt.%) : 71.59 Singapore / Sakra Repowering
Ar(wt.%) : 1.28 Multi-Shaft 1on1 GTCC
To GT Gross Plant Power Output : 744600 kW
Gross GT Power Output : 542200 kW ×1
Gland Gross ST Power Output : 202400 kW
Steam Gross Heat Rate : 6161 kJ/kWh-LHV
Operating Conditions
Load : 100%
Ambient Temp. : 32.0 deg.C
Gland Steam Cooling Air Relative Humidity : 85 %
Condenser Cooler Barometric Press. : 1010 mbar
Steam Steam Extraction : With Steam Extraction
P : bar (A)
Water Fuel : Natural Gas
Air T : deg.C ORDER No. DWG No Rev.
Note S1-G-100-32-SE
1. All performance values indicated in this diagram are estimated basis. Fuel G : t/h 0
2. Performance values are based on New and Clean condition.
3. ST performance values indicated in this diagram are estimated based on existing heat balance diagram.

This document contains information proprietary to Mitsubishi Hitachi Power Systems Ltd. It is submitted in confidence and is to be used solely for the purpose for which it is furnished and returned upon
request. This document and such information is not to be reproduced, transmitted, disclosed or used otherwise in whole or in part without the written authorization of Mitsubishi Hitachi Power Systems ,Ltd.
For Reference Only
*7 *1
Return Water
HP/IP BFP
75.0 T
160.0 G
8.5 P 20.8 P
502.3 G *9
205.0 T 397.5 T
60.9 G 3.4 G
130.0 G 414.0 G 82.4 G
98.5 G
*2 *8
19.0 P 20.8 P
Deaerator
LP Process 566.0 T 286.4 T *6
461.5 G 36.7 G
31.5 G
*8 *6

68.2 P 584.7 G
26.1 G
566.0 T
TCA Cooler DA EVA Pump
450.9 G
*4 *5
To GT 18.4 G *3
*1 *9
18.5 P 66.6 P 21.3 P
565.4 T 565.1 T 398.2 T HP IP
363.0 G 424.8 G 414.0 G
0.0G 0.0G
*4 674 T
Steam Turbine 2819.9 G

GEN GEN

LP IP HP Comp. Turbine

0.0 G

Condenser Make-Up
Sea Water 32.0 T
30.0 T
Inlet Air Heat Recovery Steam Generator

0.0729 P 10.8 G
47.5 P *2
47.5 G
385.0 T
39.8 T 30.0 G
373.8 G FGH Gas Compressor
HP Process
Fuel
Exhaust Gas Composition
3.9 G 75.71 G
*7 O2(wt.%) : 11.89
*5 LHV : 47704 kJ/kg CO2(wt.%) : 7.21
Condensate H2O(wt.%) : 8.00
*3
Pump N2(wt.%) : 71.62 Singapore / Sakra Repowering
Ar(wt.%) : 1.28 Multi-Shaft 1on1 GTCC
To GT Gross Plant Power Output : 560000 kW
Gross GT Power Output : 408900 kW ×1
Gland Gross ST Power Output : 151100 kW
Steam Gross Heat Rate : 6450 kJ/kWh-LHV
Operating Conditions
Load : 560MW
Ambient Temp. : 32.0 deg.C
Gland Steam Cooling Air Relative Humidity : 85 %
Condenser Cooler Barometric Press. : 1010 mbar
Steam Steam Extraction : With Steam Extraction
P : bar (A)
Water Fuel : Natural Gas
Air T : deg.C ORDER No. DWG No Rev.
Note S1-G-560mw-32-SE
1. All performance values indicated in this diagram are estimated basis. Fuel G : t/h 0
2. Performance values are based on New and Clean condition.
3. ST performance values indicated in this diagram are estimated based on existing heat balance diagram.

This document contains information proprietary to Mitsubishi Hitachi Power Systems Ltd. It is submitted in confidence and is to be used solely for the purpose for which it is furnished and returned upon
request. This document and such information is not to be reproduced, transmitted, disclosed or used otherwise in whole or in part without the written authorization of Mitsubishi Hitachi Power Systems ,Ltd.
For Reference Only
*7 *1
Return Water
HP/IP BFP

0.0 G
32.6 P
625.5 G *9
413.3 T
111.7 G 0.0 G
0.0 G 551.4 G 38.7 G
0.0 G
*2 *8
30.7 P 32.6 P
Deaerator
LP Process 564.0 T 308.4 T *6
590.1 G 38.7 G
0.0 G
*8 *6

92.2 P 664.2 G
0.0 G
565.1 T
TCA Cooler DA EVA Pump
567.6 G
*4 *5
To GT 0.0 G *3
*1 *9
29.9 P 90.0 P 33.1 P
563.3 T 564.0 T 414.0 T HP IP
590.1 G 567.6 G 551.4 G
0.0G 0.0G
*4 661 T
Steam Turbine 3543.7 G

GEN GEN

LP IP HP Comp. Turbine

0.0 G

Condenser Make-Up
Sea Water 32.0 T
30.0 T
Inlet Air Heat Recovery Steam Generator

0.0991 P 0.0 G
*2
57.9 G
45.6 T 0.0 G
606.3 G FGH Gas Compressor
HP Process
Fuel
Exhaust Gas Composition
0.0 G 96.15 G
*7 O2(wt.%) : 11.72
*5 LHV : 47704 kJ/kg CO2(wt.%) : 7.32
Condensate H2O(wt.%) : 8.09
*3
Pump N2(wt.%) : 71.59 Singapore / Sakra Repowering
Ar(wt.%) : 1.28 Multi-Shaft 1on1 GTCC
To GT Gross Plant Power Output : 773300 kW
Gross GT Power Output : 542200 kW ×1
Gland Gross ST Power Output : 231100 kW
Steam Gross Heat Rate : 5932 kJ/kWh-LHV
Operating Conditions
Load : 100%
Ambient Temp. : 32.0 deg.C
Gland Steam Cooling Air Relative Humidity : 85 %
Condenser Cooler Barometric Press. : 1010 mbar
Steam Steam Extraction : No Steam Extraction
P : bar (A)
Water Fuel : Natural Gas
Air T : deg.C ORDER No. DWG No Rev.
Note S1-G-100-32
1. All performance values indicated in this diagram are estimated basis. Fuel G : t/h 0
2. Performance values are based on New and Clean condition.
3. ST performance values indicated in this diagram are estimated based on existing heat balance diagram.

This document contains information proprietary to Mitsubishi Hitachi Power Systems Ltd. It is submitted in confidence and is to be used solely for the purpose for which it is furnished and returned upon
request. This document and such information is not to be reproduced, transmitted, disclosed or used otherwise in whole or in part without the written authorization of Mitsubishi Hitachi Power Systems ,Ltd.
Additional Performance Parameters of The Heat Balance Diagrams

HB DWG No. S1-G-100-32-SE S1-G-560mw-32-SE S1-G-100-32


Remarks
No. No.in HBD (*2) Item Unit 1-1 1-2 1-3
1 Gross LHV kJ/kWh-LHV 8,461 8,833 8,460
2 Gross HHV kJ/kWh-HHV 9,363 9,775 9,362
GT Heat rate
3 Net LHV kJ/kWh-LHV 8,623 9,027 8,622
4 Net HHV kJ/kWh-HHV 9,543 9,990 9,542
5 Gross LHV kJ/kWh-LHV 6,161 6,450 5,932 Described in the HBD
6 Gross HHV kJ/kWh-HHV 6,818 7,138 6,564
CC Heat rate
7 Net LHV kJ/kWh-LHV 6,247 6,553 6,011
-
8 Net HHV kJ/kWh-HHV 6,913 7,252 6,652
9 Lower heating value kJ/kg 47,704 47,704 47,704 Described in the HBD
10 HHV LHV conversion Higher heating value kJ/kg 52,791 52,791 52,791
11 HHV / LHV - 1.10664 1.10664 1.10664
12 Fuel specification - Refer to "TS-4" in Technical Proposal
13 Power factor - 0.85 (lag) 0.85 (lag) 0.85 (lag)
14 Auxiliary load (Repowering portion) kW 10,200 8,800 10,200 Only repowering portion
15 1 Heat input, LHV MJ/h/GT 4,587,216.64 3,611,669.84 4,586,739.60
16 2 Air flow rate at GT inlet t/h 3,447.54 2,744.19 3,447.55
17 3 Fuel temperature at GT inlet deg.C 283.8 265.8 285.0
18 2 Pressure drop at GT air inlet bar 0.0124 0.0077 0.0124
19 7 GT exhaust pressure (Total) bar(A) 1.0431 1.0314 1.0431
20 P bar(G) 34.0 34.0 34.0
1 Fuel gas at terminal point
21 T deg.C 25 25 25
22 Inlet T deg.C
23 4 Inlet H kJ/kg
24 Inlet G t/h
Efficiency heater N/A
25 Outlet T deg.C
26 5 Outlet H kJ/kg
27 Outlet G t/h
28 Outlet P bar(A) - 21.1 -
29 Back-up steam for degassing Outlet T deg.C - 215.2 -
6
30 ( from LP process steam before spray ) Outlet H kJ/kg - 2,800 -
31 Outlet G t/h 0.0 3.4 0.0 Described in the HBD
32 HP outlet P bar(A) 90.4 68.2 92.2 Described in the HBD
33 HP outlet T deg.C 565.7 566.0 565.1 Described in the HBD
9
34 HP outlet H kJ/kg 3,550 3,571 3,547
35 HP outlet G t/h 566.8 450.9 567.6 Described in the HBD
36 RH outlet P bar(A) 28.6 19.0 30.7 Described in the HBD
37 RH outlet T deg.C 565.9 566.0 564.0 Described in the HBD
10 HRSG outlet steam
38 RH outlet H kJ/kg 3,607 3,615 3,601
39 RH outlet G t/h 564.6 461.5 590.1 Described in the HBD
40 IP outlet P bar(A) 30.4 20.8 32.6 Described in the HBD
41 IP outlet T deg.C 306.6 286.4 308.4 Described in the HBD
11
42 IP outlet H kJ/kg 3,010 2,990 3,008
43 IP outlet G t/h 41.1 36.7 38.7 Described in the HBD
44 HPT inlet P bar(A) 88.2 66.6 90.0 Described in the HBD
45 HPT inlet T deg.C 564.6 565.1 564.0 Described in the HBD
12
46 HPT inlet H kJ/kg 3,549 3,571 3,546
47 HPT inlet G t/h 566.8 424.8 567.6 Described in the HBD
Steam turbine inlet steam
48 IPT inlet P bar(A) 27.8 18.5 29.9 Described in the HBD
49 IPT inlet T deg.C 565.2 565.4 563.3 Described in the HBD
13
50 IPT inlet H kJ/kg 3,606 3,615 3,600
51 IPT inlet G t/h 564.6 363.0 590.1 Described in the HBD
52 HPT outlet P bar(A) 30.9 21.3 33.1 Described in the HBD
53 HPT outlet T deg.C 407.8 398.2 414.0 Described in the HBD
14 HP steam turbine outlet steam
54 HPT outlet H kJ/kg 3,248 3,242 3,258
55 HPT outlet G t/h 523.5 414.0 551.4 Described in the HBD
56 P bar(A) 0.0823 0.0729 0.0991 Described in the HBD
15 Condenser
57 T deg.C 42.0 39.8 45.6
58 Flow rate t/h 30,827.9 30,827.9 30,827.9
16
59 Condenser cooling water Inlet T deg.C 30.0 30.0 30.0 Described in the HBD
60 17 Outlet T deg.C 38.7 37.1 41.2
61 P bar(A) 1.36 1.21 1.41 Described in the HBD
62 18 Deaerator T deg.C 108.4 105.0 109.4
63 H kJ/kg 455 440 459
64 P bar(A) 1.36 1.21 1.41
65 Steam for degassing T deg.C 108.4 105.0 109.4 Described in the HBD
19
66 ( from DA EVA to deaerator) H kJ/kg 2,689 2,683 2,690
67 G t/h 20.2 14.7 20.7 Described in the HBD
68 P bar(A) 47.5 47.5 - Described in the HBD
69 T deg.C 385.0 385.0 - Described in the HBD
20 HP process steam after spray
70 H kJ/kg 3,164 3,164 -
71 G t/h 30.0 30.0 0.0 Described in the HBD
72 P bar(A) 49.3 - -
73 HP process steam before spray T deg.C 473.4 - -
21
74 (from HP turbine extration, Main) H kJ/kg 3,373 - -
75 G t/h 27.8 0.0 0.0 Described in the HBD
76 P bar(A) - 66.6 -
77 HP process steam before spray T deg.C - 565.1 -
22
78 (from HP steam, Back-up) H kJ/kg - 3,571 -
79 G t/h 0.0 26.1 0.0 Described in the HBD
80 P bar(A) 8.5 8.5 - Described in the HBD
81 T deg.C 205.0 205.0 - Described in the HBD
23 LP process steam after spray
82 H kJ/kg 2,849 2,849 -
83 G t/h 130.0 130.0 0.0 Described in the HBD
84 P bar(A) 9.1 - -
85 LP process steam before spray T deg.C 393.7 - -
24
86 (from Crossover pipe, Main) H kJ/kg 3,252 - -
87 G t/h 111.2 0.0 0.0 Described in the HBD
88 P bar(A) - 18.5 -
89 LP process steam before spray T deg.C - 565.4 -
25
90 (from RH steam, Back-up) H kJ/kg - 3,615 -
91 G t/h 0.0 98.5 0.0 Described in the HBD
92 P bar(A) 96.2 72.7 -
93 T deg.C 110.7 108.1 -
26 HP process spray
94 H kJ/kg 471 459 -
95 G t/h 2.2 3.9 0.0 Described in the HBD
96 P bar(A) 33.6 23.1 -
97 T deg.C 109.8 106.6 -
27 LP Process spray
98 H kJ/kg 463 449 -
99 G t/h 18.8 31.5 0.0 Described in the HBD

Note;
(*1) The above table shows the additional parameters of the heat balance attached above. The values shown in this table are predicted values, not guaranteed values.
(*2) Refer to "Attachment 1" in this chapter (TS-10) for the numbers shown in this column.
(*3) ST performance values indicated in the above table are estimated based on existing heat balance diagram.
Attachment -1
*7 *1
Return Water
HP/IP BFP

*9
6
23 25
*2 *8
Deaerator
LP Process *6
10 11
18
27 *8 *6
19
24
22 9
TCA Cooler DA EVA Pump
*4 *5
To GT *3
*1 *9

HP IP
13 12 14

*4
Steam Turbine
7
GEN GEN

LP IP HP Comp. Turbine

21
Condenser Make-Up
Sea Water
2
16
Inlet Air 3 Heat Recovery Steam Generator

17
15 *2

20
FGH Gas Compressor
HP Process Fuel

26 1
*7
*5 LHV : - kJ/kg Exhaust Gas Composition
Condensate O2(wt.%) -
*3
Pump CO2(wt.%) - Singapore / Sakra Repowering
H2O(wt.%) - Multi-Shaft 1on1 GTCC
To GT N2(wt.%) - Gross Plant Power Output - kW
Ar(wt.%) - Gross GT Power Output - kW
Gland Gross ST Power Output - kW
Steam Gross Heat Rate - kJ/kWh-LHV
Operating Conditions
Load -
Ambient Temp. - deg.C
Gland Steam Cooling Air Relative Humidity - %
Condenser Cooler Barometric Press. - mbar
Steam Steam Extraction -
Water Fuel -
Air ORDER No. DWG No Rev.
-
Fuel -

This document contains information proprietary to Mitsubishi Hitachi Power Systems Ltd. It is submitted in confidence and is to be used solely for the purpose for which it is furnished and returned upon
request. This document and such information is not to be reproduced, transmitted, disclosed or used otherwise in whole or in part without the written authorization of Mitsubishi Hitachi Power Systems ,Ltd.

You might also like