400kV Generator Transformer Bay Relay Setting Calculation

NCC Power Products Ltd

Customer : 2 x 660 MW NCC Power Project, SPSR Nellore

Order Reference : 3100044120
400kV Generator Transformer Bay Relay
Document Description :
Setting Calculation
Drawing Reference : YN1M302135 – CAE
Doc No. : YN1M302135 – ZAE

Description
Reviewed by PAN 400kV Generator Transformer Bay Relay Setting
Calculation
Prepared by Order Ref Rev
PRAVEEN.A.N
3100044120 0

Issued by dept. INPS – PSAC

Document. No.
YN1M302135 – ZAE
Date: 06-Aug-15
 400kV Generator Transformer Bay Relay Setting Calculation

Contents

Note: ....................................................................................................................................................... 2
Revision Note .......................................................................................................................................... 2
Equipment Details: .................................................................................................................................. 2
Protection Details: ................................................................................................................................... 3
1. High Impedance Overhang Differential Protection (87OH) / REB650 ................................................ 3
2. Non – Directional Over-current and Earth Fault Protection (51 / 51N) / REF615 ............................... 4
Non – Directional Over– Current Protection:......................................................................................... 4
Non – Directional Earth – Fault Protection: ........................................................................................... 5
3. Breaker Failure Protection (50BF) / REC670 .................................................................................... 6

Note:

1. Instrument transformers ratios shall be verified at site, before setting the analog channels during
Commissioning.
2. The O/C & E/F settings given here are only provisional. Based on the customer practice and/or the
operating time delay adopted in downstream / upstream relays, the settings should be corrected at site
to ensure proper coordination.
3. Setting is applicable to GT 1 (Bay 402) and GT 2 (Bay 406)

Revision Note

Rev # Revision Note Approver Date

0 First Submission PAN 06-Aug-15

Equipment Details:

Object 420 /√3 / 20 kV 3x260 MVA Generator Transformer

HV LV
Voltage 420 / √3 kV 20 kV
Capacity 3x260 MVA 3x260 MVA
Line Current 1072.19 A 13000 A
Tap changer OLTC 7.5 % To -12.5 % In step of 1.25 %
Tap : 1 Normal Tap: 7 Tap: 17
% Impedance
16.80 % 16.19 % 15.88 %
Vector Group YNd1

Description
Reviewed by PAN 400kV Generator Transformer Bay Relay Setting
Calculation
Prepared by Order Ref Rev
PRAVEEN.A.N
3100044120 0

Issued by dept. INPS – PSAC

Document. No.
YN1M302135 – ZAE
Date: 06-Aug-15
 400kV Generator Transformer Bay Relay Setting Calculation

Side Core Details

3000 – 2000 – 1000 – 500 /1 A, CL PS,
Vk 3000 – 2000 – 1000 – 500 V, RCT =
CT Ratio for 50BF Bay BI2 – Core 5
15/10/5/2.5, Imag = 20/30/60/120 mA @
Vk/2
3000 – 2000 – 1000 – 500 /1 A, CL PS,
Vk 3000 – 2000 – 1000 – 500 V, RCT =
Bay BI2 – Core – 4
15/10/5/2.5, Imag = 20/30/60/120 mA @
CT Ratio for 87OH
Vk/2
2000 / 1 A, Cl PS, Vk = 2000 V, Imag = 30
NBCT Core – 1
mA at Vk / 2
3000 – 2000 – 1000 – 500 /1 A, CL PS,
Vk 3000 – 2000 – 1000 – 500 V, RCT =
CT Ratio for 51, 51N Bay CTGT Core – 2
15/10/5/2.5, Imag = 20/30/60/120 mA @
Vk/2

Protection Details:

Sr. No Protection Type ANSI Code IED

1 High Impedance Overhang Differential Protection 87OH REB650
Back – Up Non - Directional Over – Current and Earth –
2 51 / 51N REF615
Fault Protection
3 Breaker Failure Protection 50BF REC670

1. High Impedance Overhang Differential Protection (87OH) / REB650

Maximum through fault current I fHV at Rated Current at Tap 17 / percentage Impedance at Tap
=
Tap 17 of GT 17
= 1225.36 / 0.1588 A
= 7716.37 A

Max. Fault current through Isc = 7716.37 A

No. of CT's summed m = 2
CT Primary current rating Ip = 2000 A
CT Secondary Current rating In = 1 A
CT Secondary Resistance Rct = 10 Ω
CT Knee point Voltage Vk = 2000 V
CT Leakage current Ie @ Vk/2 = 30 mA
CT sec. wire lead cross section a = 2.5 sqmm
Lead wire DC resistance/km Rl = 8.9 Ω / km @ 75 °C
Lead wire Length (one way) = 200 m
Lead resistance Ri = Rl * l = 8.9 * 0.20 = 1.78 Ω

Description
Reviewed by PAN 400kV Generator Transformer Bay Relay Setting
Calculation
Prepared by Order Ref Rev
PRAVEEN.A.N
3100044120 0

Issued by dept. INPS – PSAC

Document. No.
YN1M302135 – ZAE
Date: 06-Aug-15
 400kV Generator Transformer Bay Relay Setting Calculation

Max. CT sec current Ik = Isc * In / Ip =7716.37 /2000 3.86 A

Voltage build across Rs & relay Vi = Ik *[(2Ri) + Rct] = 3.86 * [(2*1.78)+ 10] = 52.34 V
Voltage setting Vsi = 1.2 * Vi = 1.2 * 52.34 = 62.81 V
Relay setting current selecting Is (20 mA) = 0.020 A
Stabilizing Resistance
Rs = Vsi / Is = 62.81 / 0.02 = 3140.5 Ω
calculated
Stabilizing Resistance Setting Rs = 3150 Ω
Set Voltage Vs = Is * Rs = 63 V
Alarm setting (10 mA) = Va (at 10 mA) ≈ 32 V
Min Knee point voltage req. Vk ≥ 2 * Vs = 2 * 63 = 126 V

The description of parameters for high impedance differential function is shown below.

Parameter Name : Parameter Description

Operation : Operation Off / On
U>Alarm : Alarm voltage level in volts on CT secondary side
tAlarm : Time delay to activate alarm
U>Trip : Operate voltage level in volts on CT secondary side
SeriesResistor : Value of series resistor in Ohms

2. Non – Directional Over-current and Earth Fault Protection (51 / 51N) / REF615

Non – Directional Over– Current Protection:

The directional over – current protection setting is at set at 120 % of maximum load current. As per the
inputs provided, the maximum load current is 1072.19 A, therefore the pick-up is set for 1286.63 A.

An IEC normal inverse characteristic is considered and the reset is instantaneous.

Figure 1: IEC Inverse Characteristics Equation

t operating time in seconds

k settable inverse time factor
I measured current value
I> set current value

Description
Reviewed by PAN 400kV Generator Transformer Bay Relay Setting
Calculation
Prepared by Order Ref Rev
PRAVEEN.A.N
3100044120 0

Issued by dept. INPS – PSAC

Document. No.
YN1M302135 – ZAE
Date: 06-Aug-15
 400kV Generator Transformer Bay Relay Setting Calculation

α index characterizing the algebraic function = 0.02 for Normal Inverse

β constant characterizing the relay = 0.14 for Normal Inverse

Base current, Ibase = 2000 A

Full load current = 1072.19 A
Pick-up set, 120% of full load current = 1286.63 A
Operating value in primary = 1300 A
Pickup set, in % of Ibase = 1300 / 2000 = 65 %
TMS1 (k), = 0.30

The description of the parameters in the relay for directional over-current protection is as given below

Parameter Name : Parameter Description

Operation : Operation Off / On
Num of start phases : Number of phases required for operate activation
Minimum operate time : Minimum operate time for IDMT curves
Reset delay time : Reset delay time
Measurement mode : Selects used measurement mode
Curve parameter A : Parameter A for customer programmable curve
Curve parameter B : Parameter B for customer programmable curve
Curve parameter C : Parameter C for customer programmable curve
Curve parameter D : Parameter D for customer programmable curve
Curve parameter E : Parameter E for customer programmable curve
Start value : Start value
Start value Mult : Multiplier for scaling the start value
Time multiplier : Time multiplier in IEC/ANSI IDMT curves
Operate delay time : Operate delay time
Operating curve type : Selection of time delay curve type
Type of reset curve : Selection of reset curve type

Non – Directional Earth – Fault Protection:

The directional earth fault protection is set to at 20% of rated load current.

IEC Normal characteristics may to be adopted for the protection with reset being instantaneous.

1
TMS and pickup is set are only provisional in nature. TMS of 0.3 is selected assuming a trip time of 1.
seconds for a fault of 10 kA. Actual TMS and pick-up to be adopted shall be co-ordinated downstream and
upstream relays
Description
Reviewed by PAN 400kV Generator Transformer Bay Relay Setting
Calculation
Prepared by Order Ref Rev
PRAVEEN.A.N
3100044120 0

Issued by dept. INPS – PSAC

Document. No.
YN1M302135 – ZAE
Date: 06-Aug-15
 400kV Generator Transformer Bay Relay Setting Calculation

Base current, Ibase = 2000 A

Full load current = 1072.19 A
Pick-up set, 20% of full load current = 214.44 A
Operating value in primary = 220 A
Pickup set, in % of Ibase = 220 / 2000 = 11 % of Ibase
TMS2 (k) = 0.51

The description of the parameters in the relay for directional earth-fault protection (51N) as given below.

Parameter Name : Parameter Description

Operation : Operation Off / On
Minimum operate time : Minimum operate time for IDMT curves
Reset delay time : Reset delay time
Measurement mode : Selects used measurement mode
Curve parameter A : Parameter A for customer programmable curve
Curve parameter B : Parameter B for customer programmable curve
Curve parameter C : Parameter C for customer programmable curve
Curve parameter D : Parameter D for customer programmable curve
Curve parameter E : Parameter E for customer programmable curve
Io signal Sel : Selection for used Io signal
Start value : Start value
Start value Mult : Multiplier for scaling the start value
Time multiplier : Time multiplier in IEC/ANSI IDMT curves
Operate delay time : Operate delay time
Operating curve type : Selection of time delay curve type
Type of reset curve : Selection of reset curve type

3. Breaker Failure Protection (50BF) / REC670

A snap shot showing the sequence of operation for breaker failure protection is provided below. Please
refer to REC670 application manual for detailed explanation

2
TMS and pickup is set are only provisional in nature. TMS of 0.51 is selected assuming a trip time of 1.1
seconds for a fault of 5340 A. Actual TMS and pick-up to be adopted shall be co-ordinated downstream
and upstream relays
Description
Reviewed by PAN 400kV Generator Transformer Bay Relay Setting
Calculation
Prepared by Order Ref Rev
PRAVEEN.A.N
3100044120 0

Issued by dept. INPS – PSAC

Document. No.
YN1M302135 – ZAE
Date: 06-Aug-15
 400kV Generator Transformer Bay Relay Setting Calculation

Figure 2: Breaker Failure Protection: Timing Diagram (Informative Only)

The description of the parameters in the relay for the breaker failure protection is as given below.

Parameter Name : Parameter Description

Operation : Operation Off / On
IBase : Base current
FunctionMode : Detection principle for back-up trip
BuTripMode : Back-up trip mode
RetripMode : Operation mode of re-trip logic
IP> : Operate phase current level in % of IBase
I>BlkCont : Current for blocking of CB contact operation in % of IBase
IN> : Operate residual current level in % of IBase
t1 : Time delay of re-trip
t2 : Time delay of back-up trip
t2MPh : Time delay of back-up trip at multi-phase start
t3 : Additional time delay to t2 for a second back-up trip
tCBAlarm : Time delay for CB faulty signal
tPulse : Trip pulse duration

Description
Reviewed by PAN 400kV Generator Transformer Bay Relay Setting
Calculation
Prepared by Order Ref Rev
PRAVEEN.A.N
3100044120 0

Issued by dept. INPS – PSAC

Document. No.
YN1M302135 – ZAE
Date: 06-Aug-15
1. High Impedance Over - Hang Differential Protection Settings - 87OH - REB650
2. Non - Directional Over - Current Protection Settings - 51 - REF615
2. Non - Directional Earth Fault Protection Settings - 51N - REF615
3. Breaker Failure Protection Settings - 50BF - REC670