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National Institute for Occupational Safety and Health

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National Personal Protective Technology Laboratory

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P.O. Box 18070

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Pittsburgh, PA 15236

r o o p y Revision: 0.0 Date: 21 November 2006

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Procedure No. TEB-CBRN-STP-0518

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DETERMINATION OF CBRN NITROGEN OXIDE GASES (NITROGEN DIOXIDE)

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SERVICE LIFE TEST, LOOSE-FITTING POWERED AIR-PURIFYING

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RESPIRATORS (PAPR) STANDARD TEST PROCEDURE (STP)

1.
n t r
PURPOSE
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This test establishes the standard procedure for ensuring that the level of protection provided by

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CBRN Nitrogen Oxide Gases (Nitrogen Dioxide) Service Life Test, Loose-Fitting Powered Air-

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Purifying Respirators Standard Test Procedure submitted for Approval, Extension of Approval,

r o p y
or examined during Certified Product Audits meet the certification requirements set forth in 42

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CFR Part 84, Subpart G, Section 84.63(a)(c)(d); Volume 60, Number 110, June 8, 1995 and the

c o n C
Statement of Standard for Chemical, Biological, Radiological, and Nuclear (CBRN) Powered

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Air-Purifying Respirator (PAPR).

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2. GENERAL
o l l
n tr p y
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This STP describes the Determination of CBRN Nitrogen Dioxide Service Life Test, Loose-Fitting

c o C
Powered Air-Purifying Respirators Standard Test Procedure in sufficient detail that a person

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knowledgeable in the appropriate technical field can select equipment with the necessary

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resolution, conduct the test and determine whether or not the product passes the test.

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3.
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EQUIPMENT/MATERIAL

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3.1. The list of necessary test equipment and materials follows:

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3.1.1. Miller Nelson Research Model 401 Flow-Temperature-Humidity Control System

tr oor equivalent. This system is an automated system to control the airflow,

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temperature, and humidity of an air supply for an operating system. Laboratory

o n o p
air and distilled water are supplied to the unit. The unit output is air of the

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variable volume/flow dependant on the size of unit (10% of max flow to max

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flow in liters per minute (Lpm) ± 2%), and relative humidity (10%–98% ± 3%)

l e
and temperature (20ºC–30º 0C ± 0.3%).

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3.1.2

t r o py
EdgeTech Dew Prime II Hygrometer, Model 2000 or equivalent. A micro-

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processor based programmable chilled mirror dew point hygrometer . The

o d
hygrometer uses the dew point and ambient temperature to calculate the relative

n c e
humidity. Ambient temperature range is: -50ºC to 130ºC ± 0.2ºC; relative

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U l
humidity is 1% to 95% ± 0.5%.

Approvals:
t r o
First Level
c o n Second Level Third Level Fourth Level

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3.1.3
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Labview software developed for NIOSH Service Life Testing

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t r 3.1.4
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Interscan Corporation Model RM-15-0 nitrogen dioxide detector or equivalent.

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This detector is an electrochemical voltammetric sensor. Detector range: 0 -

c e
1999 ppm, resolution: 1 ppm.

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3.1.5 Interscan Corporation Model RM-15-2 nitrogen dioxide detector or equivalent.

n t r y
This detector is an electrochemical voltammetric sensor. Detector range: 0 -

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19.99 ppm, resolution: 0.01 ppm.

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3.1.6 Interscan Corporation Model RM-54-1 nitrogen oxide detector or equivalent.

l l e This detector is an electrochemical voltammetric sensor. Detector range: 0 -

199.9 ppm, resolution: 0.1 ppm.

t r o3.1.7
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Mass Flow Controller, Brooks Instruments, variable flow rate depending on use.

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3.1.8 Read out and Control Electronics, Brooks Instruments, Model 0154. Power

U n o l lsupply and controller for the Brooks Mass Flow Controller or equivalent. The
flow controllers are an integrally mounted control valve module with which

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stable gas flows can be achieved. Various flow rates are used with an accuracy of

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± 0.7 % of rate and ± 0.2 % full scale.

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3.1.9 Dry Test Meter. American Meter Company, model and size depending on air

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flow to be measured. Must have NIST traceable calibration certificate.

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3.1.10 Certified cylinders of approximately 1 ppm and 100 ppm nitrogen dioxide in

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o n t nitrogen.

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c e d
3.1.11 Certified cylinders of 25 ppm nitrogen oxide in nitrogen.

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3.1.12 Nitrogen dioxide cylinder, 2.5 to 5 % purity in nitrogen.

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3.2
n t o p y
Test fixture for mounting cartridges.

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3.3 The test chamber consisting of an air-tight box with door opening lined with gasket

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material. Two fittings located on the test chamber for the introduction of the test

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concentration and for the exit of the test fixture. This fixture is not commercially

t r o
available.

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3.4

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Airflow measurement equipment as described in standard test procedure RCT-APR-

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0012.

4.
U n o l l
TESTING REQUIREMENTS AND CONDITIONS

4.1
n t r
Prior to beginning any testing, all measuring equipment to be used must have been

c o
calibrated in accordance with the manufacturer's calibration procedure and schedule. At

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a minimum, all measuring equipment utilized for this testing must have been calibrated
 Procedure No. TEB-CBRN-STP-0518
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within the preceding 12 months using a method traceable to the National Institute of

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Standards and Technology (NIST).

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4.2 Any laboratory using this procedure to supply certification test data to NIOSH will be

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subject to the provisions of the NIOSH Supplier Qualification Program (SQP). This

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program is based on the tenets of ISO/IEC 17025, the NIOSH Manual of Analytical

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Methods and other NIOSH guidelines. An initial complete quality system audit and
follow on audits are requirements of the program. Additional details of the Program and

n t r y
its requirements can be obtained directly from the institute.

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c o 4.3

C o
Precision and accuracy (P&A) must be determined for each instrument in accordance

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with laboratory procedures and NIOSH/NPPTL guidance. Sound practice requires, under

l e
NIOSH Manual of Analytical Methods, demonstrating a tolerance range of expected data

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performance of a plus or minus 25% of a 95% confidence interval of the stated standard

t r o p y
requirement. NIOSH/NPPTL P&A tolerance can be higher but not lower.

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c o n4.4
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Compressed gas cylinders must meet all applicable Department of Transportation

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requirements for cylinder approval as well as retesting / requalification.

U n 4.5
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Normal laboratory safety practices must be observed. This includes safety precautions

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described in the current NIOSH Pittsburgh Health and Safety Program.

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c o 4.5.1
C o
Safety glasses, lab coats and hard-toe shoes must be worn at all times.

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4.5.2

l ed
Workbenches must be maintained free of clutter and non-essential test

r o l equipment.

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n t4.5.3
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When handling any broken glass laboratory equipment, lab technicians and

C
o d
personnel must wear special gloves, which protect against lacerations or

c e
punctures.

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Un 4.6
o l
Please refer to Material Safety Data Sheets and the NIOSH Health and Safety

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t y
Manual for the proper protection and care in handling, storing, and disposing of the

o n o p
chemicals and gases used in this procedure.

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5. PROCEDURE

Note:
l l e
Reference Section 3 for equipment, model numbers and manufacturers. For calibration

t r o py
purposes use those described in the manufacturer's operation and maintenance manuals.

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5.1.

c o n C
Follow individual instruction manuals for set up and maintenance of equipment used in

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this procedure prior to beginning testing. Malfunctioning equipment must be repaired or

U n l l
replaced and properly set up and calibrated before starting all tests.

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5.2.
t r
After the manufacturer's specified warm-up period, adjust instruments to read zero and

n
make adjustment for Labview software to read 0 ppm. The challenge nitrogen dioxide

c o
monitor is calibrated for the challenge concentration of 100 ppm nitrogen dioxide and

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the breakthrough monitor is calibrated for the breakthrough concentration of 1 ppm
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nitrogen dioxide, using certified cylinders. The nitrogen oxide downstream monitor is

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calibrated using the certified gas cylinder of 25 ppm nitrogen oxide. During calibration

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make adjustment for Labview software to read the appropriate concentration for each

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detector.

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5.3 Set up test equipment as shown in Figure 1. The humidity reading controlled by the

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Miller Nelson system and monitored the Dew Point Hygrometer. The sample pickup for
the hygrometer is place into the air stream via a tee after the Miller Nelson and before the

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introduction point of challenge agent. The thermocouple for the hygrometer is placed in

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the challenge gas stream immediately before the test chamber.

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5.4 Verify the following equipment is on:

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5.4.1e Miller Nelson Unit.

t r o5.4.2
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Air and water supplies.

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5.4.3 NIOSH Service Life Apparatus Controller software program.

U n o
5.4.4
l lNitrogen dioxide cylinder.

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5.5 Establish the correct humidity and temperature as per the test standard in paragraph 6.3.

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5.6 Set the required airflow for the system. Individual cartridges will be tested by dividing

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170 Lpm by the number of air-purifying elements on the system. See appendix 8.3.

l y
Verify the airflow from the test fixture using the appropriate dry test meter.

5.7
t r o o p
Weigh and record initial weight of the test cartridge on Test Data Sheet.

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5.8
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Take and record initial airflow measurements in accordance with RCT-APR-012. See

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section 84.1702 (b) Title 42, Code of Federal Regulations, Part 84 for minimum airflow

tr o
requirements.

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5.9
n o p
Mount cartridge onto test fixture and place in testing chamber.

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5.10 Divert 0.5 Lpm airflow from airflow line to the nitrogen dioxide challenge detector.

5.11
l l e
Ensure that the nitrogen gas or dry air is ready for immediate flushing of regulator

t r o
through the purge valve.

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5.12

c o n C
Turn on nitrogen dioxide cylinder.

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U n
5.13
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Establish the test concentration of 100 ppm ± 10 ppm nitrogen dioxide.
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5.14
t r o
Direct challenge concentration airflow into test chamber.

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5.15 Start timer. Monitor effluent concentration using both the nitrogen dioxide and nitrogen

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oxide analyzers. Monitor upstream and downstream temperatures throughout testing,

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record beginning and final temperatures on the test data sheet.

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o n t 5.16
C
Run test until breakthrough of 1 ppm nitrogen dioxide or 25 ppm nitrogen oxide is

c e d
observed or selected service life time is surpassed. Record this data on the test data sheet.

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Un 5.17

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Direct challenge concentration airflow away from test chamber.

n t
5.18
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Weigh and record final weight of the test cartridge on Test Data Sheet.

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5.19 Take and record final airflow measurements in accordance with RCT-APR-012. See

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section 84.1702 (b) Title 42, Code of Federal Regulations, Part 84 for minimum airflow

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requirements.

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5.20
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Repeat steps 5.7 through 5.21 for each test described in section 6.3.

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5.21 Allow clean air to purge through system for 10 - 15 minutes.

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6.
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PASS/FAIL CRITERIA

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6.1. The criterion for passing this test is set forth in 42 CFR Part 84, Subpart G, Section

c o C
84.63(a)(c)(d); Volume 60, Number 110, June 8, 1995.

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6.2. This test establishes the standard procedure for ensuring that:

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84.63 l py
Test requirements; general.

n t C o
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(a) Each respirator and respirator component shall when tested by the applicant and by

c e
the Institute, meet the applicable requirements set forth in subparts H through L of this

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part.

tr o y
(c) In addition to the minimum requirements set forth in subparts H through L of this

n o p
part, the Institute reserves the right to require, as a further condition of approval, any

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additional requirements deemed necessary to establish the quality, effectiveness, and

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safety of any respirator used as protection against hazardous atmospheres.

l l e
(d) Where it is determined after receipt of an application that additional requirements will

r o py
be required for approval, the Institute will notify the applicant in writing of these

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additional requirements, and necessary examinations, inspections, or tests, stating

c o n C
generally the reasons for such requirements, examinations, inspections, or tests.

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6.3
n l le
Nitrogen oxide gases (Nitrogen dioxide) test for CBRN cartridges

6.3.1
t r o
Airflow measurements of system must be taken before and after each test.

c o
6.3.2 nThree cartridges will be tested at the determined Lpm, continuous air flow, 25 %

Un
± 2.5 % relative humidity (RH), 25 oC ± 2.5 oC and 100 ppm nitrogen dioxide.
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6.3.3
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Three cartridges will be tested at the determined Lpm, continuous air flow, 80 %

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± 2.5 % relative humidity (RH), 25 oC ± 2.5 oC and 100 ppm nitrogen dioxide.

n t r C o
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6.3.5 Minimum service life will be 15, 30, 45, 60, 90 or 120 minutes as per

c l e d manufacturer request. End of service life concentration is 1 ppm nitrogen

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dioxide or 25 ppm nitric oxide.

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7.

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RECORDS AND TEST SHEETS

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7.1. All test data will be recorded on the NITROGEN DIOXIDE SERVICE LIFE test data

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sheet.

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7.2.

t r o p y
All videotapes and photographs of the actual test being performed, or of the tested

o
equipment shall be maintained in the task file as part of the permanent record.

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7.3. All equipment failing any portion of this test will be handled as follows:

U n o l
7.3.1. l If the failure occurs on a new certification application, or extension of approval

n tr y
application, send a test report to the RCT Leader and prepare the hardware for

p
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return to the manufacturer.

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7.3.2. If the failure occurs on hardware examined under an Off-the-Shelf Audit the

l l e
hardware will be examined by a technician and the RCT Leader for cause. All

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equipment failing any portion of this test may be sent to the manufacturer for

t r o p
examination and then returned to NIOSH. However, the hardware tested shall be

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held at the testing laboratory until authorized for release by the RCT Leader, or

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his designee, following the standard operating procedures outlined in Procedure

c e
for Scheduling, and Processing Post-Certification Product Audits,

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RB-SOP-0005-00.

8. APPENDIXES
tr o y
o n o p
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8.1 Bench Top Set-Up

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8.2
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Test Data Sheet

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8.3
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Service life testing airflow calculations

t o
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U n l le
t r o
c o n
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Appendix 8.1: Bench Top Set-Up

r o l p y
n t C o
c o l e d
Un r o l
n t o p y
c o C
Un l l e d
t r o o p y
c o n d C
U n l le
tr o y
o n o p
c d C
Un l l e
y
t r o o p
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c l e
Un r o l
n t o p y
c o C
Un l l ed
t r o o py
c o n d C
U n l le
t r o
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Appendix 8.2: Test Data Sheet

r o l p y
n t C o
c o l e d
Un r o l
n t o p y
c o C
Un l l e d
t r o o p y
c o n d C
U n l le
tr o y
o n o p
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Un l l e
y
t r o o p
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c l e
Un r o l
n t o p y
c o C
Un l l ed
t r o o py
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U n l le
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Appendix 8.3: Service life testing airflow calculations

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Loose-fitting PAPR
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___________ Number of filtering elements on a loose-fitting PAPR System.

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170 Lpm airflow

t r o y
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Airflow for service life test = 170 Lpm / number of filtering elements

c o C o
Un l l e d Test Flow

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4 Cartridges
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3 Cartridges 2 Cartridges 1 Cartridge

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42.5 Lpm 56.7 Lpm 85 Lpm 170 Lpm

U n o l l
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Revision History

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Revision l Date
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