User Manual

Calibrator
KA DPA / DTA C vkl

Testing BAUR oil testers DTA 100 C and DPA 75 C

BAUR Prüf- und Messtechnik ▪ Raiffeisenstr. 8 ▪ A-6832 Sulz, Austria

T +43 5522 4941-0 ▪ F +43 5522 4941-3 ▪ www.baur.at▪ headoffice@baur.at
Copyright © 2010
All rights reserved.
Reproduction, circulation in any form whatsoever, publishing on online services or Internet, as well as
duplication on data carriers, even in extracts or with changed format is allowed only with prior written
permission of BAUR Prüf- und Messtechnik GmbH, A-6832 Sulz / Austria.
We reserve the right in the interests of our customers to make amendments as a result of further
technical development. Illustrations, descriptions and scope of supply are therefore not binding.
The names of products and companies are the trademarks or brand names of the relevant companies.
 Table of contents

Table of contents

1 General.......................................................................................................... 4
1.1 Using this manual ................................................................................... 4
1.2 Instructions to the user ........................................................................... 4
1.3 Conditions of use.................................................................................... 4
1.4 Warning signs and danger symbols ....................................................... 5
1.5 Other symbols in document.................................................................... 5
1.6 Intended use........................................................................................... 6
1.7 Safety instructions .................................................................................. 6
1.8 Warranty ................................................................................................. 7
2 Product information .................................................................................... 8
2.1 Features ................................................................................................. 8
2.2 Full illustration......................................................................................... 9
2.3 Display indicator ................................................................................... 10
3 Commissioning .......................................................................................... 11
3.1 Inspection before commissioning ......................................................... 11
3.2 Grounding the oil tester ........................................................................ 11
3.3 Grounding the calibrator ....................................................................... 12
3.4 Clean HV unit before use ..................................................................... 12
3.5 Inserting the HV unit into the oil tester ................................................. 14
3.6 Turning on the calibrator....................................................................... 15
3.7 Turning on the oil tester........................................................................ 15
4 Checking oil devices ................................................................................. 16
5 Error messages.......................................................................................... 19
6 Dismantling devices after using the KA DPA/DTA C ............................. 20
7 Maintenance ............................................................................................... 21
7.1 Cleaning ............................................................................................... 21
7.2 Calibration ............................................................................................ 22
8 Transportation and storage ...................................................................... 23
8.1 Transportation ...................................................................................... 23
8.2 Storage ................................................................................................. 23
9 Technical data............................................................................................ 24
10 Delivery includes and Options ................................................................. 25
11 Declaration of conformity ......................................................................... 26
12 Index............................................................................................................ 27

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General

1 G ENERAL

Using this manual ....................................................................... 4

Instructions to the user ............................................................... 4
Conditions of use........................................................................ 4
Warning signs and danger symbols ........................................... 5
Other symbols in document........................................................ 5
Intended use............................................................................... 6
Safety instructions ...................................................................... 6
Warranty ..................................................................................... 7

1.1 Using this manual

This user manual contains all necessary information that is needed for the commissioning
and operation of the described product.

Read this user manual fully before operating the product for the first time.

Consider this user manual to be a part of the product and store it at an easily accessible
location.

If this user manual is lost, please contact BAUR Prüf- und Messtechnik GmbH or your
nearest BAUR representative (http://www.baur.at/worldwide/).

1.2 Instructions to the user

The Calibrator KA DPA / DTA C may be operated only by authorized electricians. According
to DIN VDE 1000-10:2009-01 an electrical engineer is a person who owing to his
professional education (electrical engineering), knowledge and experience and acquaintance
with the applicable standards and regulations can assess the tasks assigned to him and
detect possible dangers.

1.3 Conditions of use

The calibrator KA DPA / DTA C may be used exclusively for testing BAUR oil testers DPA 75
C and DTA 100 C. Resale and passing on to third parties requires the prior written
permission of BAUR Prüf- und Messtechnik GmbH.
Design and execution of the KA DPA / DTA C calibrator are the intellectual property of BAUR
Prüf- und Messtechnik GmbH.

4 / 28 822-143-1
 General

1.4 Warning signs and danger symbols

Risk of electric shock

General danger

Warning about explosive materials

Warning about combustible materials

Warning about hot surfaces

Property damage

Note

Danger levels

DANGER Leads to critical injuries or death.

WARNING Can lead to critical injuries or death.

CAUTION! Can lead to slight to moderately serious injuries.

ATTENTION Can lead to property damage.

Note Indicates useful information.

1.5 Other symbols in document

Symbol Meaning

You are prompted for an action.

1. Perform the actions in this sequence.

2 ...
a. If there are many options for an action, the sequence of the action steps
for each option is specified with “a, b, c...”.
b.
Perform the actions in this sequence.

• List

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General

1.6 Intended use

The calibrator KA DPA/DTA C is used for checking the output voltage of BAUR oil testers for
breakdown measurement.

If the product is used without observing this condition, safe operation cannot be guaranteed.
Proper use also indicates observing the user manual, the conditions for use, the technical
data and complying with the maintenance conditions.
The manufacturer cannot be held liable for any damage to persons and property resulting
from incorrect operation. Liability for such operation is entirely at the owner’s risk!

1.7 Safety instructions

All BAUR devices and systems are manufactured according to the state of the art and are
reliable in operation. The individual parts and the finished devices are subject to ongoing
testing by our qualified personnel as part of our quality assurance system. Each device is
fully tested before delivery.
The product may be used only by appropriately qualified, authorised technical staff. The user
must read the user manual carefully and should become familiar with the operation of the
unit or system.

For your safety:

Comply with local safety and accident prevention regulations.

Comply with current applicable domestic and international standards and
guidelines.

Comply with safety regulations for the state of the art.
CAUTION! Danger to persons and to property on improper handling.
Observe the directions given in the user manual and the safety guidelines for
the relevant oil tester.

DANGER! Danger of electric shock!

The oil tester is live during testing.

Testing may only be carried out by qualified technical staff.

ATTENTION! Dirt on high voltage parts can lead to breakdowns.

Always wear tricot gloves when touching high voltage parts!

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 General

CAUTION! Safety deficiencies and device damage due to incorrect

accessories and spare parts.
The use of spare parts, accessories and special facilities that are not tested
and approved by BAUR could adversely affect the safety, function and
characteristics of the product. BAUR is not liable for any resultant damage.

Use only accessories and original spare parts recommended by BAUR.

Upgrades, modifications or alterations to the product are fundamentally
prohibited.
ATTENTION! Damage to device due to leaking fluids.

Do not allow liquids to infiltrate the product.

1.8 Warranty
For warranty claims, please contact BAUR Prüf- und Messtechnik GmbH or your local BAUR
representative (http://www.baur.at/worldwide/) . Warranty is cancelled in case of misuse.
Wear parts are excluded from the warranty.

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Product information

2 P RODUCT INFORM ATION

Features ..................................................................................... 8
Full illustration............................................................................. 9
Display indicator ....................................................................... 10

2.1 Features
• Easy checking of BAUR oil testers for breakdown measurement.
• Measurement accuracy: ≤ 0.7% of final value
• 2 high voltage units (KA 75 C / KA 100 C)
• Measuring range
KA 75 C: 10 kV ... 75 kVrms;
KA 100 C: 10 kV ... 100 kVrms
• LCD display with background lighting
• Can be used for BAUR oil testers for breakdown measurement DPA 75 C and
DTA 100 C
• Functional design for high efficiency, user-friendliness and safety

ATTENTION!
To maintain the measurement accuracy, we recommend annual calibration of
the KA DPA / DTA C. For this purpose, contact BAUR Prüf- und Messtechnik
GmbH or your nearest BAUR representative.

8 / 28 822-143-1
 Product information

2.2 Full illustration

Operating unit KA C

1. USB interface
2. Connection for high voltage unit KA 75 C or KA 100 C
3. Protection ground connection
4. Mains switch
5. Mains connection

High voltage unit (HV unit)

KA 75 C or KA 100 C

The HV unit KA 75 - checks the accuracy of the output voltage of BAUR oil testers DPA 75 C
The HV unit KA 100 - checks the accuracy of the output voltage of BAUR oil testers
DTA 100 C

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Product information

2.3 Display indicator

1. Display of the connected HV unit (KA 75 C or KA 100 C) and its serial

number
2. Current voltage value
3. Current temperature of HV unit in Celsius and Fahrenheit
4. Firmware Version
5. Frequency value

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 Commissioning

3 C OMMISSIONING

Inspection before commissioning ............................................. 11

Grounding the oil tester ............................................................ 11
Grounding the calibrator ........................................................... 12
Clean HV unit before use ......................................................... 12
Inserting the HV unit into the oil tester ..................................... 14
Turning on the calibrator .......................................................... 15
Turning on the oil tester............................................................ 15

For your safety:

Comply with local safety and accident prevention regulations.

Comply with current applicable domestic and international standards and
guidelines.

Comply with safety regulations for the state of the art.

3.1 Inspection before commissioning

CAUTION! Safety defects due to use of damaged device.

Never use devices that are visibly damaged or clearly have a
malfunction. Secure it against accidental start.

Get faults rectified immediately.

ATTENTION!
Dirt on high voltage parts can lead to breakdowns.

Always wear tricot gloves when touching high voltage parts!
Damage to surfaces of high voltage parts can lead to partial discharges.

Handle HV units with utmost care to prevent damage and scratches.

1. Check the devices and mechanical connections for damage.

2. Check the electrical connections, cables and cable connections for damage.

3.2 Grounding the oil tester

Ground the oil tester. Follow the instructions of the separate user manual for the relevant
oil tester.

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Commissioning

3.3 Grounding the calibrator

1. Earth connection screw

2. Earth cable lug
3. Earth connection
1. Unscrew the ground connection screw on the back of the operating unit.
2. Insert the ground connection screw into the ground cable lug of your ground cable.
3. Insert the ground connection screw in the ground connection.
4. Connect the calibrator and the oil tester with the ground cable. Proceed as follows:
Unscrew the ground connection screw on the back of the oil tester.
5. Insert the cable lug at the other end of the ground cable on the ground connection screw
of the oil tester.
6. Insert the ground connection screw in the ground connection of the oil tester again.
The calibrator and the oil tester are now connected via the ground cable.

3.4 Clean HV unit before use

Before checking the oil tester, carefully clean the HV unit and the insulators with cleaning
solvent
 to prevent breakdowns or partial discharges,
 to minimise the influence of interfering factors on the measuring results.

ATTENTION!
Dirt on high voltage parts can lead to breakdowns.

Always wear tricot gloves when touching high voltage parts!
Damage to surfaces of high voltage parts can lead to partial discharges.

Handle HV units with utmost care to prevent damage and scratches.

12 / 28 822-143-1
 Commissioning

CAUTION! Danger of fire!

Petroleum ether is easily inflammable and can lead to fire under certain
circumstances.

No smoking.

Avoid open fire.

1. Clean the HV unit (1) carefully with cleaning solvent and a lint-free cloth.
2. Clean the drip tray (2) and insulators (3) carefully with cleaning solvent and a lint-free
cloth.
3. After cleaning, allow the HV unit and oil tester to be aired properly before shutting the
dust cover of the oil tester.

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Commissioning

3.5 Inserting the HV unit into the oil tester

ATTENTION!

Test the oil tester only at an ambient temperature of 22° C ± 4° C at
relative humidity of <60%!

The temperature of the HV unit is displayed on the operating unit during
testing of the oil tester.
Make sure that the temperature of the HV unit is 22° C ± 4° C.

When the temperature of the HV unit lies outside the permitted range (22º
C± 4° C). Switch on the air-conditioner in order to achieve the specified
measurement temperature range.
Condensation in the HV unit could adversely affect the working of the
device! To avoid formation of condensation and to ensure adherence to the
measuring temperature, observe the following:

If the HV units of the calibrator are stored or transported at a lower or
higher temperature, before use, they should be gradually (min. 3 hours)
brought to the measuring temperature.

Note:
The HV unit KA 75 - checks the accuracy of the output voltage of BAUR oil testers DPA 75 C
The HV unit KA 100 - checks the accuracy of the output voltage of BAUR oil testers
DTA 100 C
The figure refers to the device type DTA 100 C.
1. Insert the HV unit of the calibrator into the oil tester (see Figure).

After cleaning, allow the HV unit and oil tester to be aired properly before shutting the
dust cover of the oil tester.
2. Close the dust cover.

14 / 28 822-143-1
 Commissioning

3.6 Turning on the calibrator

1. Ensure that your supply voltage matches the specifications on the rating plate of the
calibrator.
2. Insert the connecting cable of the HV unit with the plug into the connection socket of the
operating unit.

3. There is a mains connection on the back of the operating unit. Insert the mains cable into
the mains connection and connect the calibrator to the mains voltage.
4. There is a mains switch on the back of the operating unit. Use it to switch on the device.

ATTENTION!
After connecting the HV unit to the operating unit and after switching on the
calibrator, the serial number of the HV unit is displayed on the operating unit.

Check whether the displayed serial number and the serial number of the
HV unit are identical.

If the displayed serial number does not match the serial number on the
HV unit, no valid measurement results can be achieved. Check that you
have inserted the correct HV unit.

3.7 Turning on the oil tester

1. Ensure that your supply voltage matches the specifications on the rating plate.
2. Connect the oil tester to the mains voltage.
3. There is a mains switch on the back of the device. Use it to switch on the device.
4. Open up the operating unit. The control unit is the panel on which the control panel and
membrane keypad are located.
After the control unit is folded out, the device runs a self-test.

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Checking oil devices

4 C HECKING OIL DEVICES

General information on the checking process

The checking is done through the menu item “Tools > Measurement with KA 100 C" or
“Tools > Measurement with KA 75 C".
For the checking, the oil tester builds up the voltage in 10 kV steps until the following output
voltage is reached:
 DPA 75 C: 75 kV
 DTA 100 C: 90 kV.
For each step, the output voltage is measured by the calibrator and oil tester. These voltage
values will be compared and deviations determined for each step.
Note: The following description refers to the checking of the oil testers DTA 100 C. The
checking of DPA 75 C is done in the same way.
Main menu > Tools

1. If you are checking a DTA 100 C, select the menu item “Measurement with KA 100 C" by
pressing the arrow keys.
If you are checking a DPA 75 C, the menu item “Measurement with KA 75 C” is
displayed. Select this menu item.
2. Click "Next" to confirm the entry.

16 / 28 822-143-1
 Checking oil devices

3. Ensure that:

 the HV unit is inserted in the oil tester,

 the HV unit and the operating unit are joined together with the connecting cable,
 the calibrator is switched on.
4. Select "Start".

5. Enter the serial number of the HV unit.

6. Click "Next" to confirm the entry.
The measurement begins.

 The calibrator determines the voltage for the current voltage step. The voltage value
is displayed on the calibrator.
 The oil tester likewise determines the voltage for the current voltage step. You are
prompted for the voltage value determined by the calibrator on the oil tester display.

7. In the input field, enter the value displayed on the calibrator.

8. Click "Save" to confirm the entry.
With this, the device automatically begins the next measurement. You are prompted to
enter the voltage value determined by the calibrator for the next voltage step.
9. Repeat steps 7 - 8 for the next voltage steps.
When the device has completed the measurement, the measurement log is printed
automatically. The oil tester returns to the “Tools” menu.
In the measurement log, for each voltage step, following values are specified:

 Voltage value that was measured by the calibrator,

 Voltage value that was measured by the oil tester,

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Checking oil devices

 Deviation between both voltage values.

Measurement log
BAUR DTA 100 C
Measurement with KA 100 C
Version Vx.xx
14.09.2010 10:12
----------------------------------------------------
Serial number:
xxxxxxxxxx
Last calibration:
xx.xx.xxxx
Calibrator serial number
KA 100 C:
xxxxxxxxxx

----------------------------------------------------
Voltage values:

DTA KA 100 C Dev.

(kV) (kV) (kV)
10.1 10.02 0.08
20.2 20.01 0.19
30.1 29.92 0.18
40.1 40.01 0.09
50.1 49.95 0.15
60.1 60.03 0.07
70.1 70.13 0.03
80.1 80.19 0.09
90.1 90.15 0.15

Maximum permitted
deviation 1.0 kV

Test completed successfully!

----------------------------------------------------
Conducted by:

----------------------------------------------------

10. Check if the determined deviations exceed the maximum permitted deviations. The
maximum permitted deviation is given in the measurement log.
If ascertained deviations exceed the stipulated ones, the oil tester must be calibrated and
adjusted if needed. Contact BAUR Prüf- und Messtechnik GmbH or your nearest BAUR
representative (http://www.baur.at/worldwide/).

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 Error messages

5 E RROR MESSAGES

The following error messages are possible while checking:

1. The following warning is displayed:

 if the HV unit is not adjusted. Instead of the serial number, "SN ------------" is displayed
in this case.
a. Check that you have inserted the correct HV unit. Insert the matching HV unit.
b. If the warning is still displayed despite the correct HV unit being inserted, the HV unit
must be readjusted. Contact BAUR Prüf- und Messtechnik GmbH or your nearest
BAUR representative (http://www.baur.at/worldwide/).
The warning indicator flashes:

 if the measured voltage value significantly exceeds the final nominal value of the oil
tester.
The cause for this is a possible defect in the oil tester. Contact BAUR Prüf- und
Messtechnik GmbH or your nearest BAUR representative
(http://www.baur.at/worldwide/).
2. The warning on the frequency indicator is displayed:

 If the frequency lies outside the valid range. Valid range: 50 Hz (48-52 Hz ); 60 Hz
(58-62 Hz ).
The cause for this is a possible defect in the oil tester. Contact BAUR Prüf- und
Messtechnik GmbH or your nearest BAUR representative
(http://www.baur.at/worldwide/).
3. The warning on the temperature indicator is displayed:

 When the temperature of the HV unit lies outside the permitted range (22º C± 4° C).
Switch on the air-conditioner in order to achieve the specified measurement
temperature range.

822-143-1 19 / 28
Dismantling devices after using the KA DPA/ DTA C

6 D ISM ANTLING DEVICES AFTER USING THE KA DPA/

DTA C

1. Turn off the oil tester.

2. Switch off the calibrator.
3. Unplug the connection cable connecting the operating unit and the HV unit.
4. Remove the HV unit from the oil tester.

20 / 28 822-143-1
 Maintenance

7 M AINTENANCE

Cleaning ................................................................................... 21
Calibration ................................................................................ 22

7.1 Cleaning
ATTENTION! Device damage due to wrong cleaning agents.

Do not use any abrasive, corrosive cleaning materials and pungent
solvents.

Ensure material compatibility.

Do not clean the product with acetone or cellulose thinner.

ATTENTION! Damage to device due to leaking fluids

Do not allow liquids to leak into the KA DPA / DTA C.

CAUTION! Danger of fire!

Petroleum ether is easily inflammable and can lead to fire under certain
circumstances.

No smoking.

Avoid open fire.

HV parts

ATTENTION! Dirt on high voltage parts can lead to breakdowns.

Always wear tricot gloves when touching high voltage parts!

Before use, always clean HV parts with petroleum ether and a lint-free cloth and allow to
dry.

Display

Clean display with a dry and slightly damp lint-free cloth and allow to dry.

Housing

Clean housing with petroleum ether and allow to dry.

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Maintenance

7.2 Calibration
The product has been inspected, adjusted and calibrated for its functions before delivery.
The customer will receive a log which will also document the feedback of calibration
quantities.
BAUR Prüf- und Messtechnik GmbH recommends calibrating the device once a year to
guarantee maximum accuracy.
In case of queries, please contact BAUR Prüf- und Messtechnik GmbH or your nearest
BAUR representative (http://www.baur.at/worldwide/).

22 / 28 822-143-1
 Transportation and storage

8 T RANSPORTATION AND STORAGE

Transportation .......................................................................... 23
Storage ..................................................................................... 23

8.1 Transportation
If you are sending the Calibrator to BAUR Prüf- und Messtechnik GmbH, a Baur
representative or to the technical service for repairs, observe the following:

ATTENTION! Damage to device due to leaking fluids.

Do not allow liquids to infiltrate the product.

Protect Calibrator against strong vibrations.

Transport Calibrator protected against water.

8.2 Storage

Store the Calibrator in the delivered case.
Storage temperature: -20 °C to +50 °C

Protect from moisture.

Protect against access by unauthorised persons.

822-143-1 23 / 28
Technical data

9 T ECHNICAL DATA

HV unit KA 75 C: 2 x 37.5 kV rms

Max. Input voltage
HV unit KA 100 C: 2 x 50 kV rms
Input impedance 2 x 10 pF
Measurement principle Peak voltage measurement methods
Precision converter, 16-bit, sigma-delta
AD converter
converter
Measurement rate 16.6 samples/s
Measuring frequency 60 Hz ± 2 Hz / 50 Hz ± 2 Hz
Differential amplifier’s common-mode
50 dB
rejection
Measurement accuracy ≤0.7% of final value
Measuring temperature 22°C ± 4°C
HV unit KA 75 C: 10 kV ... 75 kV rms
Measuring range
HV unit KA 100 C: 10 kV ... 100 kV rms
Storage temperature -20 … +50 °C
Relative humidity < 60% rH
Interface USB
Power supply 85 V ... 264 V, 47 Hz ... 63 Hz
Power consumption 7 VA
Case
Dimensions (W x H x D)
575 x 470 x 205 mm
Weight with case and accessories 16 kg
Protection class IP 32

24 / 28 822-143-1
 Delivery includes and Options

10 D ELIVERY INCLUDES AND O PTIONS

Standard delivery includes

• Operating unit KA C
• High voltage part as per selection (KA 75 C or KA 100 C)
• Mains cable depending on country (Grounded plug/BS plug/SEV plug/USA plug)
• Tricot gloves
• User Manual
• Transport case

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Declaration of conformity

11 D ECLAR ATION OF CONFORMITY

We

BAUR Prüf- und Messtechnik GmbH

Raiffeisenstrasse 8
A-6832 Sulz / Austria
headoffice@baur.at
www.baur.at
declare, under our sole responsibility, that the product
BAUR Calibrator KA DPA / DTA C

to which this declaration refers conforms to the following standards or standard documents:
 Low voltage guideline 2006/95/EG
EN 61010-1:2001 including Corrections 1 and 2

 EMC Guideline 2004/108/EG

EN 55011:2007 + A2:2007
EN 61000-4-2:2001 + A1:1998 + A2:2001
EN 61000-4-4:2004
EN 61000-4-5:2006
EN 61000-4-11:2004

Signed: Dr. Christian Hoffmann, Technical Director

Dr. Eberhard Paulus, Director QM/QS

Sulz, 30 November 2009

26 / 28 822-143-1
 Index

12 I NDEX

C P
Calibration - 24 Product information - 9
Checking oil devices - 18
S
Clean HV unit before use - 13
Safety instructions - 7
Cleaning - 23
Storage - 25
Commissioning - 12
T
Conditions of use - 6
Technical data - 26
D
Transportation - 25
Declaration of conformity - 28
Transportation and storage - 25
Delivery includes and Options - 27
Turning on the calibrator - 17
Dismantling devices after using the KA
Turning on the oil tester - 17
DPA/DTA C - 22
Display indicator - 11 U
Using this manual - 5
E
Error messages - 21 W
Warning signs and danger symbols - 6
F
Warranty - 8
Features - 9
Full illustration - 10

G
General - 5
Grounding the calibrator - 13
Grounding the oil tester - 12

I
Inserting the HV unit into the oil tester - 15
Inspection before commissioning - 12
Instructions to the user - 5
Intended use - 7

M
Maintenance - 23

O
Other symbols in document - 6

822-143-1 27 / 28
822-143-

BAUR Prüf- und Messtechnik GmbH

Raiffeisenstrasse 8
A-6832 Sulz / Austria
headoffice@baur.at
www.baur.at

822-143-1-vkl-14.09.2010