Troubleshooting procedure

MU No MU004
1，TRO Low alarm (ballast)
Claim: 2，TRO High alarm（ballast）
3，TRO2 High alarm（Deballast）
Model:
Special Tools:
1，First of all, make sure that TRO reagent is not expired, so as not to guarantee, replace the
new reagent.
Attention: Once mixed, the indicator reagent has an expected life of 90 days if kept under 25°C
and 30 days if kept under 40°C.
2，Run and check the unit equipment, check the water intake in the reaction room, check
whether the flow rate of CLX is OK, details as follows：

Solution:

3, The above is the setting of TRO . There is also a manual valve at the outlet of the monitoring
unit to improve the pressure in the monitoring unit and manual valve in CLX, so that TRO can get
water better. If have “TRO status: No intake water alarm”, reduce the outlet valve opening.
Meanwhile, do not forget to clean the water pipe and TRO filter screen in the monitoring unit.

4, After finish last step, if also have alarm, remove the inlet manual valve to make sure the water
can flow out from the inlet pipe.
5, Confirm the below 4 electromagnetic valves is OK. And confirm the drain water for sample is
normal. If sampling water is obstructed, Open the screw, keep the Seal Ring well, and please
note that the electromagnetic valves water direction.
6, After this, can try step2 again and run BWTS again.
7,To observe whether the TRO meter cuvette can be filled with water during detection. During
normal operation the TRO METER will run through a timed cycle. A simplified cycle will consist of
the following sequences:
 Flushing – continuous sample flow
 Purging – PURGE valve opens
 Zeroing – no flow with cuvette full
 Adding Reagents – one pulse of the reagent pump
 Mixing with sample – sample flow pulses in
 Reading resulting sample – no flow with cuvette full
 Purging – PURGE valve opens to remove reacted sample
If an error occurs, a message is posted to the message queue on the LCD screen.
Different message description as follow:

8,Make sure that the reagents can be injected into the cuvette.
If reagents fail to flow or Prime it may be due to a clog in either the tubing or at a check valve. To
alleviate this you may have to flush the system with Chlorine Free water, preferably deionizer
water.
9,If the above operation is no problem and TRO value is stable above 1.0,you can set as follow:
LOW SALINITY（TRO） EMERGENCY PROCEDURE
1) Turn on the power of the Power Distribution Unit and the Control Unit;
2) Press the button ”setting” e log in with user ”Hdw” and password ”Hdw”;
3) Take a picture of the setting page (commissioning setting);
You can add 50A in current valve ,for example: Initial Current 700 A change to 750A.
When next time you can add 50A from 750A to 800A
4) Press the hidden button at the top right corner for 2-3 seconds

And you the following page will be shown.

5) Increase the value of “Flow-to-Current ratio” adding 5%, i.e. if “Flow-to-Current” is set at 70%,
please change it to 75.0%;
6) Press the button “Back and press Sure to Save”;
7) Press the button “Save Date to HMI internal storage”;
8) Click “Sure” to save.
9) It is necessary to change the same setting in control unit and in the remote control unit.

Please run the system for ballasting operation and record the following data.
 SW temp. = ____ °C
Salinity = ____ ppt
TRO = ____ ppm
Flow rate = ____ m3/h
EUT: ____ V , ____ A

It is necessary to run the system with this setting for at least 10 minutes, so in case TRO LOW alarm is
activated during this range of time, please stop the system and start it again.

After 10 minutes running with this setting, if TRO LOW alarm is activated again, please follow the steps
1-9 again, increase the value of “Flow-to-Current ratio” adding 5% more and start the system for
ballasting operation. The same data requested above should be recorded.
The maximum value of “Flow-to-Current ratio” is 120%.
The maximum value of “Initial Current” is Max Current*80%.

ERP NO. Name type Quantity Remark

Spares:

Remark
Solution supply by R&D.AS-BWMS
Headway R&D after sales department