Slewing Gantry Crane With Double-Link System: Spare Parts Catalogue

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Hai An Spare parts catalogue

24 2009 3543
24 2010 3544

Slewing gantry crane


with double-link system
20/40/45 t x 32/32/29...8 m

16.01.2010
09182 EK 1
© Copyright by KIROW ARDELT AG 2010
Hai An Spare parts catalogue
24 2009 3543
24 2010 3544

Table of contents

1. GENERAL .................................................................................................................................................. 3
1.1 HOW TO USE THE SPARE PARTS CATALOGUE .............................................................................................3
1.2 DATA FOR ORDERING ...............................................................................................................................3
1.3 EXAMPLE FOR ORDERING .........................................................................................................................4
1.4 ADDRESS OF THE MANUFACTURER ............................................................................................................4
2. SLEWING GANTRY CRANE WITH DOUBLE-LINK SYSTEM ................................................................. 5

3. GRAB HOISTING GEAR ........................................................................................................................... 7

4. SLEWING GEAR ........................................................................................................................................ 9

5. LUFFING GEAR ....................................................................................................................................... 11

6. GANTRY TRAVELLING GEAR, COMPLETE ......................................................................................... 13

7. ROPE SHEAVE SYSTEM AND HINGED POINTS.................................................................................. 14


7.1 SET OF ROPE SHEAVES JIB TIP ................................................................................................................16
7.2 SET OF ROPE SHEAVES JIB END ..............................................................................................................17
7.3 SET OF ROPE SHEAVES SUPPORTING STRUCTURE....................................................................................18
7.4 BEARING JIB-JIB BOOM ...........................................................................................................................19
7.5 BEARING JIB BOOM-PLATFORM................................................................................................................20
7.6 BEARING JIB BOOM-TIE ROD....................................................................................................................21
7.7 BEARING COUNTERWEIGHT LEVER-TIE ROD .............................................................................................22
7.8 BEARING COUNTERWEIGHT LEVER-SUPPORTING STRUCTURE ...................................................................23
7.9 RACK BEARING ......................................................................................................................................24
7.10 ROPE GUIDANCE, COMPLETE ..................................................................................................................25
8. SUPPORT OF STAIRS ............................................................................................................................ 26

9. LUBRICATION BEARING CONNECTION .............................................................................................. 28

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© Copyright by KIROW ARDELT AG 2010
Hai An Spare parts catalogue
24 2009 3543
24 2010 3544

1. General
1.1 How to use the spare parts catalogue

Dear customer,

The present Spare Parts Catalogue covers a list of all spare parts necessary from our point of
view.

The catalogue is structured according to sub-assembly principle seen in the Table of Contents.
You may easily place your orders from this catalogue without profound knowledge of the
equipment, just by means of using the illustrations and the pertaining spare parts lists.

Please observe the following information to facilitate and enhance the quick handling of your
orders of spare parts:

1.2 Data for ordering

- Take the order No. of crane from to the documentation or spare parts lists.

- Take the product No. and the year of construction given on the identification plate in the
crane cabin or in the documentation.

- Find the required sub-assembly in the Table of Contents.

- Indicate the designation of the components and the Order No., as indicated in the sub-
assembly list.

- Quantities can be ordered according to your needs.

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09182 EK 3
© Copyright by KIROW ARDELT AG 2010
Hai An Spare parts catalogue
24 2009 3543
24 2010 3544

1.3 Example for ordering


Buffer

Look for the list of sub-assemblies: Gantry travelling gear

Order No.: 24 2009 3543


24 2010 3544
Year of production: 2010
Sub-assembly: Gantry travelling gear
Order No.: 52000947
Designation: Celluar buffer
Quantity: 4 Stück

Due to technical further development on our cranes, we reserve the right to deliver modified
versions of spare parts!
We will check the interchange ability of those parts.

Provisions concerning the final scope of delivery shall be given only through order
confirmations!

For spare parts that are not in this Spare Part Catalogue are indicated, please contact the below
mentioned address.

1.4 Address of the manufacturer

KIROW ARDELT AG
Niederlassung Eberswalde
Heegermühler Str. 64
D-16225 Eberswalde
Germany

Phone: 0049 / (0) 3334 / 62 0 (Zentrale)


Fax: 0049 / (0) 3334 / 62 2121

E-Mail: info@ARDELT.de
Website: www.ARDELT.de

16.01.2010
09182 EK 4
© Copyright by KIROW ARDELT AG 2010
Hai An Spare parts catalogue
24 2009 3543
24 2010 3544

2. Slewing gantry crane with double-link system


20/40/45t x 32/32/29...8m

20 8 9 10 11

12
6
3

7
18
1
16

14 2
15 21

13
5

19 17

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09182 EK 5
© Copyright by KIROW ARDELT AG 2010
Hai An Spare parts catalogue
24 2009 3543
24 2010 3544

Slewing gantry crane with double-link system


Run Designation Order No. Q’ty Weight/
No. pcs. (kg)

1 Grab hoisting gear 74002195 1 8 097

2 Slewing gear 74002196 1 7 054

3 Luffing gear 74002197 1 4 439

4 Gantry travelling gear, complete 74002198 1 27 379

5 Cable drum arrangement 74002199 1 1 992

6 Motor cable drum arrangement 74002200 1 882

7 Repair crane 73011203 1 800

8 Jib 74002201 1 11 965

9 Jib boom 74002202 1 19 169

10 Tieback 74002203 1 5 214

11 Movable counterweight 74002204 1 28 685

12 Supporting structure 74002205 1 15 759

13 Gantry 74002206 1 64 303

14 Machinery house 74002207 1 140 030

15 Electrical container 74002208 1 4 476

16 Operator's cab 74002210 1 1 300

17 Support of stairs 74002505 1 268

18 Rotating bottom block 45t 74002477 1 1 549

19 Trestle for bottom block 74002518 1 185

20 Rope sheave system and hinged points 74002309 1 7 078

21 Lubrication bearing connection 74002332 1 38

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© Copyright by KIROW ARDELT AG 2010
Hai An Spare parts catalogue
24 2009 3543
24 2010 3544

3. Grab hoisting gear

16
17

10 6,8 5,7 1 15 9

12

13

14

11

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09182 EK 7
© Copyright by KIROW ARDELT AG 2010
Hai An Spare parts catalogue
24 2009 3543
24 2010 3544

Grab hosting gear


Run Designation Order No. Q’ty Weight/
No. pcs. (kg)

1 planetary gear 53008101 2 800,00

2 oil cooler 53002729 2 26,00

3 Disk brake 53008077 2 160,00

Brake lining with lining holder 53001087 4 5,00

4 elastic bolt coupling 53008078 2 71,30

Bolt compl. with buffer 52005987 12 0,16

5 Radial roller bearing 51016280 2 8,70

6 Radial roller bearing 52007806 4 1,55

7 Shaft packing 51000498 4 0,17

8 Shaft packing 51000836 4 0,05

9 Rope clamp 32 70024184 12 1,60

10 Pressure roller, complete 73004035 4 7,24

11 Pressure spring 52000999 4 0,72

12 Bolt 53000682 4 0,31

13 Bolt 53000683 4 0,07

14 Bushing 70019724 4 0,20

15 Ball- and socket joint 51003504 4 1,10

16 Coupling disk 73011166 2 0,40

17 Cam 71022382 2 1,43

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© Copyright by KIROW ARDELT AG 2010
Hai An Spare parts catalogue
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4. Slewing gear

5,6

10
9
7

8
9
10

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© Copyright by KIROW ARDELT AG 2010
Hai An Spare parts catalogue
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Slewing gear
Run Designation Order No. Q’ty Weight/
No. pcs. (kg)

1 Roller bearing ring 53011138 1 3 883,00

2 Slewing gear reducer 53010264 2 1 006,00

3 Drum brake / right 52017645 1 120,00

Drum brake / left 52017646 1 120,00

Brake clip with lining 53000421 4 2,20

4 Elastic bolt coupling 53004033 2 50,00

5 Buffer 16 ZWPS 5005 51015936 24 0,03

6 Bolt 16 ZWPS 5006 51015937 24 0,13

7 Hexagonal cap screw 53007634 72 3,44

8 Hexagonal cap screw 52016677 72 3,55

9 Clamping nut 53010817 144 1,10

10 Protective cap 53010818 144 0,05

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© Copyright by KIROW ARDELT AG 2010
Hai An Spare parts catalogue
24 2009 3543
24 2010 3544

5. Luffing gear

10

1
16

17

4 8 11,15 5 7 9 12, 14

11
15

13
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09182 EK 11
© Copyright by KIROW ARDELT AG 2010
Hai An Spare parts catalogue
24 2009 3543
24 2010 3544

Luffing gear
Lfd. Benennung Bestell-Nr. Stück Masse je
Nr. Stück
in kg

1 Rack, complete 73030107 1 1 700,15

2 Spur gear system 53004968 1 1 505,00

3 Drum brake / right 52015441 1 63,10

4 Drum brake / links 53001062 1 63,10

Brake clip with lining 53000418 4 2,20

5 Elastic bolt coupling 54001260 1 48,00

Bolt 16 ZWPS complete with buffer 52005987 12 0,16

6 Brake drum 53013555 1 27,50

7 Pressure roller, complete 73011944 2 33.10

8 Pinion shaft 73013914 1 265,00

9 Axle 73013912 1 8,40

10 Excenter axle 73013913 1 8,80

11 Radial roller bearing 51016367 2 17,60

12 Grooved ball bearing 51017174 2 10,80

13 Shaft packing 52009124 2 0,60

14 Shaft packing 51000631 2 0,35

15 Shaft packing 51000624 2 0,21

16 Hydraulic buffer 52013039 2 9,50

17 Through valve 52010252 1 1,54

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© Copyright by KIROW ARDELT AG 2010
Hai An Spare parts catalogue
24 2009 3543
24 2010 3544

6. Gantry travelling gear, complete


(shown gantry travelling gear A and C)

7 6 4 3 1 2 5 8

Run Designation Order No. Q’ty Weight/


No. pcs. (kg)

1 Bevel-geared motor 53013503 4 194,00

2 Bevel-geared motor 53013502 4 194,00

3 Intermediate wheel 73010292 8 24,30

4 Travelling wheel axle 73010193 28 21,80

5 Travelling wheel (driven) 53004901 16 206,00

6 Travelling wheel (not driven) 52001373 12 176,00

7 Hydraulic rail tong 53013045 2 590,00

8 Celluar buffer 52000947 4 15,00

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© Copyright by KIROW ARDELT AG 2010
Hai An Spare parts catalogue
24 2009 3543
24 2010 3544

7. Rope sheave system and hinged points

4 6 2 5

9 3,10

12

13 8
14
15 11

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© Copyright by KIROW ARDELT AG 2010
Hai An Spare parts catalogue
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24 2010 3544

Rope sheave system and hinged points


Run Designation Order No. Q’ty Weight/
No. pcs. (kg)

1 Set of rope sheaves jib tip 73018267 1 960,67

2 Set of rope sheaves jib end 73018268 1 1 012,91

3 Set of rope sheaves supporting 73018269 1 1 012,91


structure

4 Rope guide sheave - jib, complete 73030103 1 91,12

5 Rope guide sheave - tieback, 73018274 1 84,10


complete

6 Bearing jib-jib boom 73027933 1 565,35

7 Bearing jib boom-platform 74002311 1 358,59

8 Bearing jib boom-tie rod 74002312 1 118,33

9 Bearing counterweight lever-tie rod 73016545 1 100,46

10 bearing counterweight lever - 73016535 1 136,19


supporting structure

11 rack bearing 74002313 1 148,74

12 Rope guidance, complete 74002310 1 471,60

13 Wire rope 54001254 2 445,00

14 Wire rope 54001255 2 445,00

15 Shackle 53010551 4 4,40

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© Copyright by KIROW ARDELT AG 2010
Hai An Spare parts catalogue
24 2009 3543
24 2010 3544

7.1 Set of rope sheaves jib tip

4 3 1 2 5

Run Designation Order No. Q’ty Weight/


No. pcs. (kg)

1 Axle 73018288 1 237,00

2 Bushing 73018289 2 1,52

3 Bushing 73017049 2 2,48

4 Rope sheave for rope socket 53004992 2 216,00

5 Rope sheave 53004682 2 138,00

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© Copyright by KIROW ARDELT AG 2010
Hai An Spare parts catalogue
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7.2 Set of rope sheaves jib end

6 2 3 1 4 5

Run Designation Order No. Q’ty Weight/


No. pcs. (kg)

1 Axle 73017050 1 328,00

2 Bshing 73017051 2 3,80

3 Bushing 73017052 2 6,25

4 Radial roller bearing 52013769 2 30,50

5 Shaft packing 51000641 4 0,58

6 Rope sheave 53004682 4 138,00

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© Copyright by KIROW ARDELT AG 2010
Hai An Spare parts catalogue
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7.3 Set of rope sheaves supporting structure

6 2 3 1 4 5

Run Designation Order No. Q’ty Weight/


No. pcs. (kg)

1 Axle 73017050 1 328,00

2 Bushing 73017051 2 3,80

3 Bushing 73017052 2 6,25

4 Radial roller bearing 52013769 2 30,50

5 Shaft packing 51000641 4 0,58

6 Rope sheave 53004682 4 138,00

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© Copyright by KIROW ARDELT AG 2010
Hai An Spare parts catalogue
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7.4 Bearing jib-jib boom

2 1 4 3

Run Designation Order No. Q’ty Weight/


No. pcs. (kg)

1 Axle 73016530 1 351,00

2 Bushing 73016532 2 2,90

3 Radial roller bearing 52008554 2 57,00

4 Shaft packing 51000641 2 0,58

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© Copyright by KIROW ARDELT AG 2010
Hai An Spare parts catalogue
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7.5 Bearing jib boom-platform


one side shown

2 1 4 3

Run Designation Order No. Q’ty Weight/


No. pcs. (kg)

1 Axle 73016867 2 101,50

2 Bushing 73016869 4 1,99

3 Radial roller bearing 53001998 4 17,50

4 Shaft packing 51000558 4 0,21

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© Copyright by KIROW ARDELT AG 2010
Hai An Spare parts catalogue
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24 2010 3544

7.6 Bearing jib boom-tie rod

2 3 4 1

Run Designation Order No. Q’ty Weight/


No. pcs. (kg)

1 Axle 73016541 1 60,80

2 Bushing 73016543 2 2,17

3 Radial roller bearing 53001959 1 25,00

4 Shaft packing 51000557 2 0,22

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© Copyright by KIROW ARDELT AG 2010
Hai An Spare parts catalogue
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7.7 Bearing counterweight lever-tie rod


one side shown

2 3 4 1

Run Designation Order No. Q’ty Weight/


No. pcs. (kg)

1 Axle 73016546 2 21,80

2 Bushing 73016548 4 0,69

3 Radial roller bearing 53001988 2 10,00

4 Shaft packing 53001990 4 0,16

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© Copyright by KIROW ARDELT AG 2010
Hai An Spare parts catalogue
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7.8 Bearing counterweight lever-supporting structure


one side shown

4 1 3 2

Run Designation Order No. Q’ty Weight/


No. pcs. (kg)

1 Axle 73016536 2 47,00

2 Bushing 73016538 4 0,53

3 Radial roller bearing 53001994 4 5,40

4 Shaft packing 51000484 4 0,15

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© Copyright by KIROW ARDELT AG 2010
Hai An Spare parts catalogue
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7.9 Rack bearing

2 4 3 5 1

Run Designation Order No. Q’ty Weight/


No. pcs. (kg)

1 Axle 73017110 1 106,60

2 Spacer bushing 73011749 2 8,60

3 radial roller bearing 52013769 1 30,50

4 shaft packing 51000641 2 0,58

5 Screwed bolt 53005382 6 0,39

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© Copyright by KIROW ARDELT AG 2010
Hai An Spare parts catalogue
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24 2010 3544

7.10 Rope guidance, complete

5, 6

3, 4

Run Designation Order No. Q’ty Weight/


No. pcs. (kg)

1 Guide roller 73012635 8 2,34

2 Pivot pin 73012587 8 0,84

3 Pivot pin 73012586 8 0,70

4 Collar end bearing 52000981 8 0,07

5 Axle 73012636 8 0,67

6 Grooved ball bearing 52014417 16 0,19

7 Megi-buffer 53000168 8 0,10

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© Copyright by KIROW ARDELT AG 2010
Hai An Spare parts catalogue
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24 2010 3544

8. Support of stairs

9 13 5 12

7
11
8
1

10

Slip ring body

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© Copyright by KIROW ARDELT AG 2010
Hai An Spare parts catalogue
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24 2010 3544

Support of stairs
Run Designation Order No. Q’ty Weight/
No. pcs. (kg)

1 Cam 74002506 1 17,23

2 Bolt 73001531 2 1,77

3 Bolt 73001532 2 1,51

4 Lower part of bearing 73002783 1 72,00

5 Upper part of bearing 73002782 1 59,00

6 Hinged piece 73001534 1 18,57

7 Bolt 73002545 1 2,70

8 Ball valve 52008485 1 0,80

9 Radial roller bearing 51016377 1 54,50

10 Bolt 51016868 1 1,73

11 Spacer bushing 70002576 2 0,24

12 Rubber lip 53004756 1 0,54

13 Rubber lip 53004756 1 0,27

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© Copyright by KIROW ARDELT AG 2010
Hai An Spare parts catalogue
24 2009 3543
24 2010 3544

9. Lubrication bearing connection

1 2 3 4

Run Designation Order No. Q’ty Weight/


No. pcs. (kg)

1 Central greasing pump 53013658 1 10,00

2 Excess-pressure valve 51013458 3 0,35

3 Distributor 52007320 3 1,50

4 Return valve 52001291 36 0,05

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© Copyright by KIROW ARDELT AG 2010

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