2.10 OPENpredictor™ System Hardware ‘The hardware is installed within a 19-inch rack containing the electronics. The electronics convert the analogue signals from the transducers into digital data, which is transferred to a database on the Server PC. 10.1 The RO2000 Signature Processing Unit (SPU) ‘The ROZ000 SPU is the heart of the system as it executes all measurements and data transfer to other parts of the system. Up to three SPUs can be located in a standard instrumentation rack. Each RO2000 contains: + 1 pes. RO2010 Communication Processor Module (CPM), see section 2.10.2. + 1 to 10 pes. RO2020 Signal Processing Module (SPM), see section 2.10.3. * 1 pcs. Integrated Power Supply, placed on the rear panel behind the motherboard. It is fused with one 230V/10 Amp T (slow) fuse placed on the rear panel of RO2000 in a small drawer below the power inlet connector. The normal maximum power consumption is 6 Amps. ‘+ Aseparate Cooling Unit mounted below each RO2000 Unit with 3 fans and a 'Power' lamp. The ‘Power’ lamp is connected to +12VDC from the R02000 power supply, which also powers the fans. + Various installation dependent accessories: Cable terminal blocks, relays, galvanic isolators, etc. (1): RO 2000 with one RO 2010 and one to ten RO 2020. (2): Cooling unit with ‘Power’ lamp. 19” OPENpredictor™ rack with one RO2000. Rebooting the SPU is described in section 2.9.2. 2004/10/14 OPENpredictor™ 2.7.2 Operator's Guide Issue 1.8 Page 2-492.10.2 The RO2010 Communication Processor Module (cPM) ‘The RO2010 CPM controls all internal and external data communication from ‘and to the SPU. It controls the data communication between the RO2020 Signal Processing Modules (SPM) and the OPENpredictor™ Server. Each RO2010 contains: - + Ethernet port. ‘+ Port to control external relays. + Slots for expansion of memory and number of ports. ‘+ LED's for operation indication, Reset button. The lamps, controls and inputs are: - Console (3) Service connector used by ROVSING Dynamics ANS personnel when setting-up the system. Ethernet (8) Standard 10/100 Mb/s Ethernet connector. Upper Reset button (Not to be used.) (located left of the ‘Fail’ and 'Run’ lamps) Lower Reset button Pressing the button will reboot the SPU - see (located left of the section 2.9.2.3. ‘Auxiliary’ and ‘Seria’ WARNING: While rebooting, no measurements lamps) will be performed, It performs a hot boot of the built-in CPM equivalent to the CPM boot after a power failure. Fail lamp Green: Lights in case of fault. Run lamp : Lights/flashes due to data activity. Auxillary lamp : Lights/fiashes due to data activity on the Auxiliary module. Serial lamp Green: Lights/flashes due to data activity on any of the serial module ports. “auxillary’ module ‘Optional module card position. May be used for (4-7, reserved) a second serial port module (see below) or e.g. a PCMCIA card docking station. ‘Serial’ module ‘Optional module card position for a RO2021 (1-3) Serial Port Upgrade with 3 RS232/RS485 serial ports: Serial 3: RS232. Serial 1 & 2: RS485. (There is one more unused port on the rear panel). ‘There are several possible applications, but the ports are typically used for ‘+ control of a Warning Relay Unit. ‘+ receiving data from a PLC using the Modbus Interface. 2004/10/14 OPENpredictor™ 2.7.2 Operator's Guide Issue 1.8 Page 2-502.10.3 The RO2020 Signal Processor Module (SPM) ‘The RO2020 SPM executes all defined measurements and transfers results Internally to the RO2010 CPM. + Each RO2020 contains: + 8 Analogue inputs + Power supply for transducers + LED's for operation indication, ‘The lamps and inputs are: = ‘Power’ lamp (left lamp) _| Lights when the module receives power. "Run' lamp (right lamp) | Lights/flashes due to data activity on any of the inputs. 8 pcs. analogue ‘Input’ | Each analogue input is connected to a fast A/D connectors converter. The SPM has its own on-board signal-processing units, which also calculates signatures defined in the measurement set-up, e.g. FFT, FRF, STA calculations, Digital transducer signals like tachometer-pulses are handled as analogue voltages. 2004/10/14 OPENpredictor™ 2.7.2 Operator's Guide Issue 1.8 Page 2-51‘The RO2O000 Signature Processing Unit (SPU) is the heart of the OPENpredictor™ system for Condition ‘Monitoring, with identification of mechanical, electrical and machinery process faults, using the RO2021 Signal Processing Modules (SPM) ‘The SPU provides space for up to 10 SPs, which in total provide a capacity to process up to 80 analogue signals from different types of sensors (displacement, acceleration, pressure, curent, position etc). The unit's compact design and high channel density facilitates online monitoring of several machines with just one SPU, reducing cabinet space requirements ANEXO 15 - pag. 4 MI-A1-0358 Application + Space for up to ten 802021 Signal Processing Modules = up to 80 channels + Space for one 802010 Communication Processing Module incuded) '* Power supply and cooling for RO2010 and R02021's {inchided| Aprovado em 06/02/2017 oPENEIE ICCC SIGNATURE PROCESSING UNIT 02000 Features and benefits Simple and robust design High analogue channel density for reduced cabinet space Up to 80 analogue signals from different machines can be processed Interface for field digital data 19" standard mounting Power supply with high Mean Time Between Failures (MTBF) ‘Wide temperature operation range Low power consumption fg Rovsing WN ovuamicsSPECIFICATIONS RO2000 Signature Processing Unit ceNeRaL REUABILITY 202000 incLuDES. CE cetied [TBF figures 02010 Communication Processor Module [DAC specications: EN 5008-1, EN 50082-2 Fan: 70,000 Hours (040 0008 Fan Power supp: 400,000 Hous (040 0006 ower Supply ELECTRICAL Power supply ENVIRONMENTAL ‘operation 47-632 Temperature: 0 t0 55% [Operating Supply voltage: 90-255 Vims 40 to 85°C [Storage) ower consumption: 100 W Humic 5% to 90K non condensing {with one put module) 250W PRYSICAL (With ten input Modules) size 3091300%482 mm (HeDx} Safety Speciation: EN 60950 Weg ake Bacilane ME, 1 slot for RO 2010, Rackmatei:—_—Gahanised Stel Pate 10 slots fr RO 2021, SS mm ‘Signature Processing Unit (PU) crate ining the Communication Processor ‘Module (SP and shown with 4 Sigal Processing Modules [SPU] The Signature Processing Unit Crate type RO2000-CR can be ordered as a spare unit without the R02010, but including power supply and cooling fan. DK2730Herlev Tel +45 4650 7200 Denmark Fax +45 4484 6040 Rovsing Dynamics A'S Marielundve} 41 ANEXO 15 - pag. 2 MI-A1-0358 Info ovsing-dynanics.con \ertovsing-dynamis.com ‘Sievew of the Signature Processing Unit cate, Notice the addtional space requied in font and back for cabling Rovsing DYMamics Aprovado em 06/02/2017opEN ICRC COMMUNICATION PROCESSOR MODULE The OPENpredictor™ RO2010 Communication Processor Module (CPM) is the interface for all RO2000 Signature Processing Unit data. The 02021 module executes advanced data processing for identifying changes in signal levels and machinery component fault symptoms. A dedicated data reduction methodology limits data transfer to only those data containing relevant information, Data is separated into two main stream functions: + Data for operators about important machinery fault, typically transferred to process control systems via Modbus serial lnk via the optional RO2011 Serial Pott Upgrade Module for the CPM, which has has 3 ports for communicating data to and from Process Control Systems or Programmable Logic Controllers). + Data for maintenance engineers about sill machine fault symptom changes ‘are transfered to the OPENpredictor™ Server via Ethemet TCP/IP, for display ‘and further interpretation by the ‘OPENpredictor™ Concition, Performance and Reliability Monitoring aplication software MI-A1-0358 ‘The RO2010 CPM receives the monitoring strategy from the OPENpredictor™ Server ‘and controls the operation ofthe RO2021 ‘Signal Processing Modules (SPM). When ‘changes in machine operational state are Identified, the CPM transfers the required signal processing methods to the SPI's with respect to the measurement types, averaging time and frequency range required, The first SPM measurement result is stored as soon as a state change has ‘occurred, and subsequent measurements are compared with this first measurement, Changes outside the defined ‘dead band’ strategy are transferred to the OPENpredictor™ Server. ‘Alert and alarm levels can be defined for the measurements triggering both status change and software messages. Aprovado em 06/02/2017 ‘Application: + Data Processing of up to ten RO2021 Signal Processing Modules Transfer of data from and ta Process Control Systems & PLCs (via 02011) Transfer of data from and to (OPENpredictor™ Server Time synchronisation with (OPENpredictor™ Server + Galulation of complex algorithms based on measured and imported data Sends the configuration to the SPM for the defined monitoring strategies and collects, processes the SPM result. Features and benefits: ‘Supports several interfaces and protocols to export and import data to and from Process Control Systems and networks ‘Machine state classification to create comparable machine condition data for Fobustness of field comparison, and to avo false alarms Rovsing DYNAmicsData reduction using dead band strategy {to minimise data throughput to the OPENpredictor™ Serve, facilitating the use of low bandwith networks Temporary data storage avoids data loss in case communication to the network is interrupted Intelligent architecture faciitates distribution of processing power to those channels (sensors) and measurements with high demand and priority SPECIFICATIONS Relays ‘Te RO2010 CPM can contro optional relays via the RO2011 Serial Port Upgrade Module, using the identified status change. Arelay’s ‘hold down’ function is supported in order to avoid relays triggering for short events. Relays" logic can be applied to have a combination of measurement results trigger one relay. This is typically used as a common relays function for machinery temperature or over-all vibration level RO2010 Communication Processor Module Process data input “The CPM can import process data from other systems e.g temperature, pressure tc. for Performance Monitoring, and Jogging of operating hours, downtime et. {or Reliability Monitoring, This canbe used {or machine state definition but also for complex calculations resting in ‘virtual sensor’ results, which canbe treated, stored and transfered as any other measured or imported parameter ELECTRICAL Power consumption; 25 W max ENVIRONMENTAL Temperature 01055, fowced ar cooling Humidity 5% 10 90% non condensing REUABILTY rer fig: 122,000 Hours Rovsing Dynamics NS Denmark = pig. 2 ML-A1-0358 DK2730Herlev Tel 445 4690 7200 Fx #45 4484 6040 IWTERFACeS, ‘Modbus: SerialPort RS 485, Modbus RTU 38.4 Koi/sec wth R02012) Ethernet: [Ethernet TCPP TP Gahanicaly oated 10/100/1000 Mbitisec Relays (optional) Response time to activate relays «2 sec [with 02011) Info@rovsing-dynamics.com ‘wm rovsing-dynamic.com Aprovado em 06/02/2017 PHYSICAL Weight: o4tg size ou ‘oprions 02011 SerialPort Upgrade for Communication Processor £02210 Relay uit with 4 8 or 12 reas. Sr age den te a te ‘ert eft on tne et Rovsing DYNAMICS.OPEN I SERIAL PORT UPGRADE FOR COMMUNICATION PROCESSOR MODULE Corre) ‘The OPENpredictor™ RO2O11 Serial Port Application Features and benefits Upgrade Module provides three additional + Provides 3 additional serial ports to * Compact design, wich does not take ports to the RO2010 Communication Ro2010 centa rack space Processor Module (CPM). The RO2OL1 is + Communication to Process Contr + Powered from 802010 Communication ‘optional and facilitates communication ‘ystems and Programmable Logic Processor Module so no external power to and from Process Control Systems, Controllers supply is needed Programmable Logic Controllers and the + Control of extemal relays units * Industrial standard protocols for seamless 202210 External Relays Module. The integration 202011 slides into one of the front side + High speed serial communication up to slots of the CPM. 115 kBaud per port + Both export as well as import of data ANEXO 17- pag. 4 Revsins MI-A1-0358 Aprovado em 06/02/2017SPECIFICATIONS — R02011 Serial Port Upgrade for Communication Processor Module Inpurvourpurs 3 MicoD sub miniature connectors, 9 pia Baud rate 115 KBaud per port Standar UNRT 16550, RELAYS SUPPORT + RO2210, deh 8ch or 12h External Relays Module Rovsing Dynamics A'S 0K-2730 Herlev Marielundve} 41 Denmark ANEXO 17 - pag. 2 MI-A1-0358 Tel 445 46907200 Fax +45 4484 6040 \wewnrovsing-dynamics.com Aprovado em 06/02/2017 {Styne on nb stone ‘een arte nt Rovsing