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The History of construct monumental structures

like Pyramids, mortuaries, and


Building Materials mastabas.

Summarized: Greek and Hellenestic cultures


- Similar to Egyptian Civilization,
Greek and Hellenestic people also
Stone Age
used stones for their buildings,
- During this time, primitive people
they used more from local marble
live thru the principle of
and limestones, since stones
hunter-gatherers, they moved
available in their place are not as
from a place to another in search
massive as those in Egypt, they
for food. The earliest documented
pursued new stone technology like
materials used for a “house” was
corbelling and construction of
excavated in Europe which dated
arches staggering pieces of stones
around 12,000 BCE used wooden
precisely to form radial segments.
poles that are assumed to be
frames for animal skins used as
Roman Civilization
walls for a tent.
- Romans contributed the use of
concrete as building material
Bronze Age and early Urban Cultures
which was derived from the basic
- This can be recalled as the time
mortar mixture made by sand,
when Middle eastern civilizations
lime and water until 2nd century
existed along great river valleys like
B.C.E. when pozzolana was
the Nile, the Tigris and Euphrates,
discovered and the new material
the Indus, and the Huang Ho.
called “pulvis puteoli”, natural
Given this geographical advantage,
cement was then formed with this
people during this time (around
material.
3000 BCE) people were able to
develop a building material made
Romanesque and Gothic Era
from mud and formed using straw
- During around the 5th century, the
with four sides, this materials is
Iron Age started wherein new
what we call “bricks”, these bricks
building technology was applied in
were made from sun-drying the
construction, this is thru using log
mud found along the
construction, packed clay walls,
aforementioned bodies of water.
mud brick and wattle and daub-
“ceramic” where also developed
which is the method of
during this time wherein more
constructing walls in which vertical
intricate decors were added, thus
wooden stakes, or wattles, are
giving Architecture more vibrance.
woven with horizontal twigs and
branches, and then daubed with
Egyptian Civilization
clay or mud.
- Everybody knows the building
material used during this
Renaissance Period
era-stones. Massive blocks of
- Construction of domes is a
stones such as limestone,
significant contribution of builders
sandstone, and granite that are
in this era, moreover, the use of
strong and durable were mined
timber trusses with king posts is a
and cut by early Egyptians to
major Roman building technique
revived in this period. The use of
clear glass was also manifested in Modern Era
many Romanesque buildings - The modern era implies more
which is also called as the “crown change in building technology,
glass method” which is a process most of them aims to reduce the
handmaking glass out of building construction’s cost. More
soda-lime composition. research nowadays are being done
to upgrade the building
The First Industrial Age technology with the common aim
- at around 18th century, the which is to make construction
Industrial Revolution emerged faster and economical.
wherein mass production of Iron
was done to contribute to the 16 Divisions of Construction
development of machinery which Materials based on Construction
then lead to the “puddling Specifications International’s
process” or the process of Master Format
production wrought iron in 1769.
Because of this advancement,
➢ Div 00 Requirements of Bidding
machines were created, and the
and Construction
simple sun-dried bricks were
➢ Div 01 General Requirements
upgraded into “pressed” bricks
➢ Div 02 Siteworks
which were mass produced by a
➢ Div 03 Concrete
mechanical extrusion process.
➢ Div 04 Masonry
➢ Div 05 Metals
The Second Industrial Age
➢ Div 06 Woods and Plastics
- This was the time when steel and
➢ Div 07 Moisture and Thermal
electricity were first used for
Protection
advancement. Steel were mass
➢ Div 08 Doors and Windows
produced to build railroads and
➢ Div 09 Finishes
soon building frames which lead to
➢ Div 10 Specialties
construction of early skyscrapers.
➢ Div 11 Equipment
Concrete was then also
➢ Div 12 Furnishings
reformulated adding powdered
➢ Div 13 Special Construction
brick and pebbles (which soon
➢ Div 14 Conveying Systems
evolved into the aggregates we
➢ Div 15 Mechanical and Plumbing
use today) to the original mixture
➢ Div 16 Electrical
of lime, sand and water. After that,
the use of reinforced concrete was
evident all over the houses in Paris
Reference Standards for
which started when a French
Construction Materials
gardener named Joseph Monier
uses the concrete mixture for his
➢ ACI-American Concrete Institute
pots with cage iron wires as
➢ 211.01-85-Standard Practice for
reinforcement. More technologies
Selecting Proportions for Normal
emerged during this time such as
and Heavyweight Concrete
lighting, heating and cooling
➢ 301-84(R88)-Concrete, Structural
systems, more use of glass, and
for Building
use of other metals as building
material.
➢ 309R-87-Standard Practice for
Consolidation of Concrete ATTERBERG LIMITS are tests
➢ 318-86-Building Code performed on soils passing the No.
Requirements for Reinforced 40 sieve as follows:
Concrete
➢ AASHTO-American Association of Liquid Limit (LL) – the moisture content
State Highway and Transport at which a soil changes from the liquid
Official state to the plastic state, measured when
➢ M173-84-Concrete Joint Sealer, Hot soil in a shallow dish flows to close a 12.5
Pured Elastic Type Performed mm grove after 25 drops from 1cm.
Expansion Joint Filler for Concrete
➢ AASHTO-American Association of Plastic Limit (PL) – the water content at
State Highway and Transportation which a silt or clay material will just begin
Officials to crumble when rolled into a tread
➢ ANSI-American National Standards approx 3.2 mm (1/8 inch) in diameter.
Institute
➢ ASTM-American Society for Testing Plastic Index (PI) – is defined as the
and Materials Liquid Limit minus the Plastic Limit: LL –
➢ DPWH-Department of Public PL = PI, that is the range of water content
Works and Highways (Philippine over which sediment behaves.
Government)
➢ USCS-Unified Soil Classificatory
System
Soil Protection Systems

Site Construction
RIPRAP - Also known as rock lining is a
constructed layer of stone, placed to
prevent erosion, scouring or sloughing of
a structure or embankment.

GABION SYSTEMS - In simplest terms,


gabions are stone-filled wire baskets used
to stabilize soil and prevent erosion.

PAVEMENTS - Paving is a material that


provides a wearing surface for pedestrian
Tools needed for Site Preparation or vehicular traffic in the environment.

PAVEMENT TYPES
- Pavement is a material that
provides a wearing surface for
pedestrian or vehicular traffic in
the environment.

Flexible Pavements – pavements that


Materials needed for Site Preparation
consist of concrete, brick or stone unit
pavers laid out on a sand setting bed that
is somehow resilient and which Cement
distributes loads to the sub-grade in a - Cement was first developed by the
radiating manner. In order to restrain its Romans by mixing slaked lime
horizontal movement, it will require with pozzolana (volcanic ash)
wood, steel, stone or concrete edging. which hardened under the water,
but the art was lost with the fall of
Rigid Pavements – pavements made of the Roman Empire. In 1756,
reinforced concrete slabs or paving units Smeaton, an Englishman,
mortared over a concrete slab. It rediscovered hydraulic cement, but
distributes the loads internally, it was not until 1824 that Aspdin,
transferring them to the sub-grade over a an English bricklayer and mason,
large and broad area. This type of invented and patented Portland
pavement requires reinforcements and cement.
extension of the base materials along
their edges. Portland Cement
- Portland Cement is made from
Turf Pavements – pavements made of materials which must contain the
unit pavers with spacing in between to proper proportions of lime, silica,
accommodate grass or ground covers alumina and iron components.
over a top soil mix.
Blended Cement
- In the Philippines, this is the type
Cement and Concrete of bagged cement sold
commercially in hardwares, and is
not pure portland cement because
pure portland cement is
CEMENTING MATERIALS distributed in bulk.

Lime
- Lime is one of the oldest Special Cements:
manufactured building materials
which is used both as a mortar and White Portland cement – same
plaster by early civilizations. The materials as normal Portland except in
Greeks used it extensively for color (also called stainless cement
mortars and plasters in their because it is free of iron impurities which
structures and sculptures. stain porous marbles, some granites and
However, the Romans were the limestone and other light-colored stones).
first to develop the first real
cement by mixing lime putty and Masonry Cement – designed to
volcanic ash. produce better mortar than that made
with normal Portland cement or with a
- Hydraulic Lime - A type of lime lime-cement combination.
which will set under water.
- Stalking or Hydration - The Air-entraining Portland Cement –
process of mixing quicklime with small amounts of this is added to the
water during which water is clinker and ground with it to produce
absorbed and heat is energetically air-entraining cements, effective use for
evolved, driving off much of the resistance to severe frost.
excess water in the form of steam.
Oil Well Cement – special Portland Types of Aggregates Used in
cement used for sealing oil wells. Concrete:

Waterproofed Portland Cement – Aggregate – sand, gravel crushed


normally produced by adding a small stone, cinder, crushed furnace slag,
amount of stearate, usually calcium or burned clay, expanded
aluminum to the cement clinker during vermaculite, and perlite.
the final grinding.
Sand – found in riverbends, free of
Alumina cement – Utilizes bauxite, salt and must be washed.
the ore from which aluminium is made,
as the major raw material and is also Fine aggregate – smaller than ¼”
known as a quick-setting cement. diameter stones.

Masonry cements - these are Coarse aggregate – bigger than


prepared mixtures of Portland cement ¼” diameter stones.
with hydrated lime, granulated slag, silica,
etc. Small additions of calcium stereate,
petroleum, colloidal clays and other Concrete
admixtures with the ingredients and
proportions varying widely and usually
Concrete – the resulting product
patented.
when a large aggregate of more
than 6mm (1/4”) in size is added to
Natural cements - these are
cement, water and fine aggregate.
cements made of natural raw materials
found mixed in the correct proportions,
Reinforced Concrete - concrete
needing only grinding and burning in a
strengthened by having steel embedded
kiln to produce a cement. Their use today
in it.
has largely been replaced by Portland
cement. Natural cements sets more
Plain or Mass Concrete -
rapidly than Portland cement and are
Concrete without reinforcement.
slower in developing strength.

Pozzolanic cement - is the type of


cement made of lime mortar and Concrete Mixes and Additives
pozzolanic material. Various natural
materials contain active silica, among Concrete Mixes:
them pozzolan (volcanic ash), granulated ➔ Class “AA” - 1:1 ½ :3 - concrete
slag and pumice. Slag cement is a under water, retaining walls
pozzolanic cement. ➔ Class A - 1:2:4 - footings, columns,
beams, RC slabs
Warehouse set occurs from the ➔ Class B - 1:2 ½:5 - slab on fill,
tendency of cement at bottom layers to non-bearing walls
harden due to the pressure above when ➔ Class C - 1:3:6 - concrete plant
cement is stored in high piles for long boxes, etc.
periods.
Control of Concrete Mixes: the Dry-cast, broadcast or dust-on, for
surface coloring and Integral colors used
Slump Test – when freshly mixed for body coloring and are incorporated in
concrete is checked to ensure that the the mortar topping.
specified slump is being attained
consistently. A standard slump cone is 12
inches high (0.30) and 8 inches (0.20) in Two Types of Concrete hardeners
diameter at the bottom and 4 inches and admixtures:
(0.10) on top which is open on both ends.
Chemical Hardeners – liquids containing
Compressive Strength Test – common silicofluorides or fluosilicates and a
quality-control test of concrete, based on wetting agent which reduces the surface
7 and 28 day curing periods. tension of the liquid and allows it to
penetrate the pores of the concrete more
Concrete Additives – materials often easily.
added to the concrete or applied to the
surface of freshly placed concrete to Fine Metallic Aggregate – are specially
produce some special result. processed and graded iron particles
which are dry-mixed with Portland
Accelerators – an admixture which is cement, spread evenly over the surface of
used to speed up the initial set of freshly floated concrete, and worked into
concrete. Such a material maybe added the surface by floating.
to the mix to increase the rate of
early-strength development for several Water Reducing Admixtures – material
reasons. used to reduce the amount of water
Retarders – to delay or extend the necessary to produce a concrete of given
setting time of the cement paste in consistency or to increase the slump for a
concrete. given water content.

Air-entraining agents – air-entrained Damproofers – materials used to reduce


concrete contains microscopic bubbles of or stop the penetration of moisture
air formed with the aid of a group of through the concrete. Reduces
chemical called surface active agents, permeability.
materials that have the property
ofreducing the surface tension of water
intended for use when better resistance
to frost action is concerned. Bonding Agents:

Concrete Hardeners – applied on Paste Slurry – often applied to


concrete surface to increase hardiness such an old surface immediately prior to
and toughness. pouring new concrete to increase the
amount of paste.
Waterproofing (permeability-reducing)
compounds – these reduce the capillary Two Types of Bonding Agents:
attraction of the voids in the concrete or
mortar.
Metallic Aggregate – iron particle are
larger, but with same materials as the
Colored pigments - are mainly used to
permeability reducer. Bonding takes
give color to concrete floors. Two types,
place through the oxidation and 2. Wire Fabric
subsequent expansion of the iron - Wire fabric made of cold-drawn
particles. steel wire is widely used for the
reinforcement of concrete slabs
Synthetic Latex Emulsion – consists of and floors, as well as for stuccoed
highly polymerized synthetic liquid resin work.
dispersed in water.
3. Welded Wire Fabric
Set-Inhibiting Agents – prevent the - Fabric consists of a series wires
cement paste from bonding to the welded together to form a grid
surface aggregate but will not interfere pattern. It comes in various sizes
with the set throughout the remainder of and spacings and gauges, e.g.
the pour. 4”x4” – 6/6, 6” x 6: - 8/8 etc. Welded
wire fabric is available in rolls 5 or 6
Pozzolanic Admixtures – materials ft. wide, 150, 200, and 300 ft. long
sometimes used in structures where it s
desirable to avoid high temperature or in 4. Triangle-mesh Wire Fabric
structures exposed to seawater or water - This is built up of either single or
containing sulfates. Pozzolans maybe stranded longitudinal wires with
added to concrete mixes-rather than cross wires or bond wires running
substituting for part of the cement to diagonally across the fabric. The
improve workability, impermeability, and longitudinal wires are spaced at 4
resistance to chemical attack. inches on centers and the cross
wires 4” or 8” apart.

Water-Cement-Ratio 5. Expanded Mesh


- This is manufactured from solid
The water-cement ratio - the amount steel sheets, where the sheet is
of water used per bag of cement. first cut or pierced in staggered
slots or patterns; then the sheet is
Traditional materials used for form held by the two sides parallel to
construction are Lumber, Plywood, and the slots and stretched by pressure
Steel. until the desired openings of forms
are obtained. Expanded mesh is
therefore free from mechanical
and welded joints. e.g. "Steelcrete"
Metal Reinforcements
6. Laths
- Permanent centering or
1. Steel Bars or Rods
self-centering laths are produced
- Reinforcement for concrete
in many forms. These laths are
construction is mostly in the form
furnished either in flat or
of steel bars and rods of round or
segmental sheets, pressed into a
square cross section. The bars may
series of solid ribs, between which
be plain or deformed (with lugs or
the metal is stamped, perforated
projections for better bonding to
or deformed into an open
the concrete). They are called
mesh-work. These laths are
billet-steel bars or rail-steel bars
furnished painted or galvanized,
and in open-hearth mild steel or in
special copper-bearing or alloy short spans roofs and siding of
steels, e.g. “RIBPLEX” , “HYRIB”. industrial buildings.

4. Haydite
Types of Processed Concrete - This is processed concrete added
with lightweight aggregate.
1. Aerocrete
- This is a light–weight, expanded
structural concrete produced by
adding a small amount of metallic Lightweight aggregates can be
aluminum powder to the mixture divided into four general
of Portland cement and sand of classifications :
cinders. On the addition of water, a
gas is generated which expands
the wet mix and forms small air 1. Aggregates of volcanic origin
cells throughout the material. It is
used for structural floor and roof ➔ Pumice, weighing from 25 to 60
slabs, partition blocks for sound lbs.per cu. ft. is well qualified as a
proofing, wall insulation, in rooms lightweight aggregate when dry
of refrigerator plants, lightweight and well graded. Undesirable
fill on top of structural floor and feature, however, is its water
roof slabs. In addition to its light absorption. This can be mitigated
weight, it has excellent by wetting the aggregate before it
fire-resistive qualities. is mixed with cement .
➔ Perlite is composed of stable
2. Gunite silicates, and is inert and thus
- This is the mixture of sand and durable for use as a lightweight
cement deposited under high aggregate or for insulation and is
pneumatic pressure with a use in precast slabs and blocks and
machine manufactured under the in floor fill, fireproofing and plaster
trade name CEMENT GUN, to
which the required supply of water 2. Micaceous minerals
is added just before the dry
constituents emerge from nozzle. ➔ Vermiculite is a micaceous
GUNITE is used for encasing mineral which expands on
structural steel, when reinforced, application of heat to as much as
for floor and roof slabs and curtain 30 times its original volume. It is
walls. Ideal for swimming pool used as an aggregate in concrete
construction. fireproofing steel, for floor and roof
fill, and for acoustic and fireproof
3. Porete plaster.
- A Portland cement concrete to
which a chemical foam is added to 3. Expanded shales and clays
generate gases in the process of ➔ Lightweight aggregates from
deposition, resulting in light shales and clays require heating
weight precast or shop-made unit the material in a kiln to a
in both hollow and solid forms. It is temperature near its fusion point.
manufactured in solid slabs for The material softens and coalesces
to a sticky mass; escaping gases
Foot Piye
are trapped, forming cellular
structures and expanding the Forearm (14-16”) Bisig
volume of the material about 50%.
Foreman Kapatas
Examples of clay, shale aggregates
are “AIROX”, “ROCKLITE”, Gradient Grade
Diatomite, “HAYDITE”.
Half Inch Medya
4. By-product Aggregates
Handbreadth (4’) Damak

➔ Expanded Slag. Expanded Slag or Hectare Ektarya


“foamed” slags are made by
Inch Pulgada
treating molten blast furnace slag
with controlled quantities of water Laborer Piyon
or steam.
➔ Foamed slag has been used for Layer Patong
precast blocks, cast-in-place walls
Mason Kantero
of houses and for panel filling of
steel-framed buildings. Metertape Metro

Mixture Timplado
5. Cinders
➔ are composed of the ash Painter Pintor
components of the coal along with
the various quantities of unburned Paymaster Pagador
or partially burned combustible
Percentage Porsyento
matter.
Plumber Tubero

Roofer Latero
VERNACULAR TERMS
Span (7-8”) Dangkal

PART 1: PEOPLE & MEASUREMENTS Step Baytang

NAME VERNACULAR Storey Palapag


TERM
Warehouseman Bodegero
Architect Arkitekto
Welder Soldador
By Volume Bultuhan

Carpenter Karpentero PART 2: TOOLS & MATERIALS

Contractor Kontratista NAME VERNACULAR


TERM
Electrician Elektrisyan
Ball Bearings De Bulitas
Engineer Inhinyero
Barrel Bolt Trankilya /
Exact Siro-siro Pang-trangka
Measurement
Bolt Piyerno
Fathom (5-6’) Dipa
Brace Liyabe
Brass Tumbaga Laminate Pormika

Brick Ladrilyo Latch Aldaba

Brick Hammer Piketa Lead Tingga

Bull-Point Chisel Sinsil Mallet Malyete

Cabinet Hinge Espolon Masonry Trowel Kutsara

Carpet Alpombra Mortar Agramasa

Cast Iron Pundido Nail Pako

Cement Semento Nailset Punsol

Chain Bolt Bakal de Kadena Nut Tuwerka

Chalk Line Reel Pitik


PART 3: AREAS & STRUCTURAL
Clamp Gato ELEMENTS
Concrete Buhos
NAME VERNACULAR
Copper Kobre
TERM
Crowbar Baret de Kabra
Balcony Balkonahe
Doorknob Busol
Canopy Medya Agua
Drill Barena
Ceiling Kisame
Escutcheon Eskudo
Corridor Pasilyo
Fiber-cement Hardipleks
Board Fascia Board Senepa

Filling Material / Escombro Flooring Suelo


Earthfill
Dining Room Komedor
Fine Sifted Sand Bistay
Door Pinto
Flat Bar Plantsuela
Eaves Alero
Floor Tile Baldosa
Entry Way Entrada
Framing Square Eskwala
Gable Roof Dos Aguas
G.I. Plain Sheet Liso
Garage Garahe
G.I. Strap Lingueta
Garden Hardin
Hinge Bisagra
Hip Roof Kuwatro Aguas
Hose Level Lebel
Kitchen Kusina
Iron Yero
Lean-to Sibe
Key Susi
Living Room Sala
Mezzanine Entresuelo Crane Gruha

Overhang Bolada Diagonal Brace Pie de gallo

Roof Covering Atip Directly Rekta

Room Kuwarto Dome Bobida

Service Area Batalan Downslope Bahada

Small Window Bentanilya Dump Truck Damtrak

Stairs Escalera Embossed Risalte

Terrace Azoteya Erect a wall Asintahin

Toilet Banyo Estimate Tanstahin

Wall Pader Excavation Hukay

Window Bintana Excess Cut Retaso

Flatten Patagin

PART 4: EARTHWORK, FORMWORK, Floor Joists Soleras


STRUCTURAL & MASONRY TERMS Flushed Alahado
NAME VERNACULAR Form a Junction Tumbok
TERM
Foundation Pundasyon
Alcove Nitso
Framing Balangkas
Align Horizontally Lebelan
Gap Biyento
Align Vertically Hulugan
Girder Gililan
Alternate Unosinotra
Girt Sepo
Arch Balantok
Ground Fill Tambakan
Beam Biga
Grout Letsada
Bend Bali
Hollow Malukong
Bottom Chord Barakilan
Hook Kawit
Brace Piye de galyo
Horizontal Studs Pabalagbag
Ceiling Joists Kostilyahe
Hump Matambok
Collar Tie Sinturon
Inside Corner Kilikili
Compactor Pison
Install Ikasa
Concrete Slab Larga Masa
King Post Pendulo
Concrete Spacer Sapatos
Lintel Dintel
Corner Kanto
Lot Boundary Muhon Scaffolding Andamyo
Marker
Scratch Coat Rebokada
Low Platform Tarima Plaster

Maneuvering Area Buweltahan Sift Pambistay

Manually Mano-mano Sketch Krokis

Mark a Straight Pitikan Slab Rebar Parilya


Line
Spiral Paikid
Masonry Filling Lastilyas
Material Splice / Joint Emplame

Masonry Wall Asinta Squared Eskwalado

Mix Halo Stack Salansanin

Mortar Joint Kosturada Stake Estaka

Nylon Tansi Stirrup Anilyo

Parallel Kahanay Storage Area Imbakan

Pattern Plantilya Strut Tirante

Pile Pilote Support Tukuran

Plan Plano Surveying Agrimensura

Plank Plantsa Top Chord Tahilan

Plaster Palitada Transom Trabisanyo

Form Porma Trench Trintsera

Post Haligi Unload Idiskarga

Pulley Kalo Vertical Studs Pilarete

Pure Cement Puro Waste Cut Seroho

Purlin Reostra Wheelbarrow Kartelya

Queen Post Taknang Window Sill Pasamano

Rafter Kilo Window / Door Sumbrero


Header
Ramp Rampa
Window / Door Hamba
Rebar Kabilya Jamb

Remove Baklasin

Ridge Kabalyete

Rough-in Abang

Sample Muestra
PART 5: PAINTING & CARPENTRY Open Stringer Hardinera
TERMS
Paint Pintura
NAME VERNACULAR
TERM Panelled De Bandeha

2’” x 2” Wood Dos por dos Plinth Sokalo

Apply Concrete Lasunin Polished Finish Monyeka


Neutralizer
Putty Liston
Apply paint by Bugahan
spraying Rabbet Basyada

Apply Prime / Pondohan Rag Trapo


Base Coat
Rough Wall Anay Finish
Apply Spot Putty Ispatan
Sandpaper Liha
Astragal Batidura
Sawdust Kusot
Banister Barandilya
Siding / Cladding Tabike
Baseboard Rodapis
Stair Landing Deskanso
Closed Stair Madre de Eskalera
Stringer Stair Riser Takip Silipan

Concave Moulding Medya Kanya Stringer Madrina

Cornice Kornisa Tressle Kabayo

Door Fillet Batidora Use Masking Tape Katingan

Entire Surface Sarado Batak Varnish Barnis

Fill a crack or hole Deskanso Wood Grain Haspe

Fretwork Kalyado Wood Plank Tabla

Groove Kanal

Handrail Gabay
CEMENTING MATERIALS
High Gloss Duko Finish

Lath Liston 1. LIME


- One of the oldest building materials
Applying a layer Pasada used as a mortar and plaster by all
the early civilizations:
Miter Joint Kanto Mesa
● Egyptians lime plaster before 2600
Mortise Mitsa B.C.
● Greeks used it extensively for
Moulding Moldura
mortars and plasters
Nail/Dowel Tarugo ● Romans developed a mixture of
lime putty and volcanic ash for the
Nailer Pamakuan first real cement.
- Fiber or hair is also sometimes added
for greater cohesiveness. The fiber
may be hemp, sisal or jute; the hair is
generally cleaned goat or cattle hair.

- Manufactured by the calcination of


limestone (carbonates of calcium and
magnesium).

1.1 Hydrated lime


- Mixed with water to make lime putty,
is used as an ingredient of hard-finish 3.0 Cement
coat for two-and three-coat Portland - First developed by the Romans by
cement plasters. It is also used for mixing slaked lime with
mixing with cement mortar or pozzolana(volcanic ash) which
concrete to: hardened under water.
- increase its workability - With the fall of the Roman Empire
- decrease its permeability to water the art of cement-making was lost
- reduce cracking due to shrinkage and for several centuries.
A type of lime which will set under water - In 1756, Smeaton, an Englishman,
is hydraulic lime, used only where slow rediscovered hydraulic cement but
underwater setting is required. it was not until 1824 that Aspdin, an
English bricklayer and mason,
invented and patented Portland
cement.
- Today, the word “cement” generally
refers to Portland cement which is
the principal type of cement in use.

2.0 Gypsum
- gypsum, like lime, was used as a
plaster by the Egyptians, Greeks and
Romans.
3.1 CEMENT
- "Plaster" from the Greek word for
- Portland cement is obtained by
both the raw material and calcined
finely pulverizing clinker produced
product.
by calcining a proportioned mixture
- In architectural terminology the
of argillaceous (silica, alumina) and
words "Plaster and "gypsum" are
calcareous (lime)materials with iron
often used interchangeably.
oxide and small amounts of other
- Gypsum plaster is rendered more
ingredients.
plastic by the addition of hydrated
- Types of Portland cement:
lime.
• slow-setting cement
• quick-setting high early strength - Durable
cement - uniform quality
• sulfate-resisting cement for - thoroughly sound
applications where alkaline water
and soils occur These are obtained through:
• white cement(or stainless cement - careful selection of materials
which is free of iron impurities). - correct proportioning
- thorough mixing
- careful transporting and placing
- proper curing or protection of the
concrete after it is placed

MATERIALS OF CONCRETE

1. Cement
- In reinforced - concrete
CONCRETE
construction should be high -
- a proportioned mixture of cement,
grade Type 1 Portland cement type
aggregate and water.
C-150 conforming to the “Standard
- a plastic mass which can be cast,
Specifications and Test for
molded or formed into
Portland Cement” of the American
predetermined size or shape
Society for Testing Materials
- upon hydration, becomes stone-like
(ASTM).
in strength, hardness and durability.
- The kind of tests usually made
The hardening of concrete is called
are:
setting.
- soundness, or constancy of
- when mixed with water and a fine
volume
aggregate of less than 6mm (¼“) is
- time of setting
known as mortar, stucco or cement
- fineness
plaster.
- tensile strength
- When mixed with water, fine
aggregate and a large aggregate of
2. Aggregates
more than 6mm (¼”) in size
- inert mineral fillers used with
produces concrete.
cement and water in making
- when strengthened by embedded
concrete, should be particles that
steel, is called reinforced concrete.
are durable strong, clean, hard and
- when without reinforcement, is
uncoated, and which are free from
called plain or mass concrete.
injurious amount of dusts, lumps,
soft and flaky particles, shale, alkali,
organic matter loam or other
deleterious substances.

QUALITIES OF GOOD CONCRETE

Concrete should be:


- Strong
A. Fine aggregates (aggregates smaller Water
than 6mm (¼”) in size) consist of sand, - should be free from oil, acid, alkali,
stone screenings or other inert vegetable matter, or other
materials of similar characteristics. deleterious substances
- Specs: 80 to 95% shall pass a No. 4 - should be reasonably clear and
wire cloth sieve and not more than clean.
30% nor less than 10% shall pass a - The use of sea or brackish water is
No. 50 sieve. not allowed.
- Water combines with the cement
to form a paste which coats and
surrounds the inert particles of
aggregates.
- Upon hardening, it binds the entire
mass together.
- The strength of the mixture
B. Coarse aggregate (aggregate larger therefore depends directly upon
than ¼” in size) consists of crushed the strength of the paste. If there
stones, gravel or other inert materials be an excess of water the paste
of similar characteristics. becomes thin and weak and its
- Coarse aggregates should be well holding power is reduced.
graded in size to a size which will - The water-cement ratio is the
readily pass between all reinforcing amount of water used per bag of
bars and between reinforcement and cement.
forms but not exceed 25mm (1”) in - This usually varies from 5 to 7
size for reinforced beams, floor slabs, gallons, with 6.5 gallons as average
& thin walls. for ordinary job conditions. The less
- They may range up to 50mm (2”) for water used in mixing, the better
less highly reinforced parts of the the quality of concrete.
structures such as footings, thick - The ideal mix is one that is plastic
walls, and massive work. and workable. It should not be too
dry that it becomes too difficult to
place in the forms, nor too wet that
separation of the ingredients
result.

SLUMP TEST
- used for measuring the consistency
C. Special aggregates, such as cinders, of a concrete mix.
blast furnace slag, expanded shale or - Consistency may be defined as the
clay, perlite, vermiculite, and sawdust, “state of fluidity of the mix”, and it
may produce: includes the entire range of fluidity
- lightweight, nailable concrete from the wettest to the driest
- thermal insulating concrete. possible mixtures.
- In this test the tendency of a mix to
“slump”, or reduce its height due to
gravity action, is measured. The
apparatus consist of metal cone, the
bottom opening being 200mm (8”)
in diameter, the top opening being
100mm (4”), and the height exactly CONCRETE PROPORTIONS
300mm (12”).

The proportion is to be read:

- In making the test, the slump tester


- Class A : 1 part cement is to 2 parts
is placed on a flat, smooth surface
sand is to 4 parts gravel.
and is filled with newly mixed
- Each ‘part’ is equivalent to one cubic
concrete from mixer. In filling the
foot which is the measure of the box
mold with concrete, the latter is
constructed to be 1 foot (12 inches)
tamped in with a 12mm (½”) rod
on each of the three sides. Each bag
pointed at one end and the top of
of cement is equivalent to
the concrete is smoothed off exactly
approximately one cubic foot.
level. The mold is then slowly raised
vertically and the height deducted
A. Proportioning by arbitrary
from the original height of 300mm
proportions
(12”) represents the slump.
- Proportioning concrete by the
arbitrary selection of the
proportions is the oldest, the
most commonly used, the most
convenient and the least
scientific method.
- In this method, the aggregates
are measured by loose volume,
PROPORTIONING OF CONCRETE
thatis, its volume as it is thrown
Briefly stated, the principles of proper
into a measuring box.
proportioning are as follows:
- One sack of cement is taken as 1
A. Use good quality materials: Portland
cu. Ft. Enough water is used
cement, water, and aggregate.
to give the desired
B. Determine the strength of the
consistency.
concrete using the water-cement
ratio. (The strength increases as the
water-cement ratio decreases).
C. Determine the consistency of the
mix using the slump test using as
dry a mix as practicable.
D. Add correct proportions of
aggregates to the cement and
water as will give a mix of the
desired consistency.
E. Make a mix that’s workable, not
harsh.
B. Proportioning by the water-ratio combined aggregate will be a
and slump test minimum.
There are two steps to be
observed: MIXING OF CONCRETE
- Select the amount of water to - Reinforced-concrete work should
be added to the cement to give be mixed by machine
the desired strength (see Table) - Machine-mixed concrete is usually
- Add just enough mixed of more uniform quality than that
aggregate to the water and mixed by hand and is generally less
cement to give a concrete mix expensive when in large volume.
the desired consistency - The strength of concrete is very
largely dependent upon the
It is customary to specify thoroughness of mixing.
- the cement in sacks
- the water in gallons per sack of A. MACHINE MIXING
cement and - In machine-mixing, the mixing of
- the mixed aggregate in cu. ft. each batch should continue not
per sack of cement. less than one minute after all the
Proportions of cement to fine materials are in the mixer and
aggregate to coarse aggregate whenever practicable, the length
may be given if desired. of the mixing time should be
increased to 1.5 or 2 minutes. The
C. Proportioning by water-ratio, entire contents of the drum should
slump and fineness modulus be discharged before recharging
- This method is the same as the the mixer. The mixer should be
second except that the proportions cleaned at frequent intervals while
of the fine and coarse aggregate in use.
are determined by the fineness
modulus method.
- For economy, proportion the fine
coarse aggregates so that the
largest quantity of mixed
aggregate may be used with a
given amount of cement and Concrete mixers may be divided
water to produce a mix of the into two general classes:
desired consistency of slump.
- Comparatively, the coarse
Batch mixers
aggregate has a lesser total surface
- into which sufficient materials are
to be covered with cement paste
placed at one time to make a
and, therefore, is more economical.
convenient size batch of concrete,
- However, there must be enough
the whole amount being discharged
fine aggregate present to fill the
in one mass after it is mixed.
voids in the coarse aggregate, or
extra cement paste will be needed
for this purpose. A well-graded
aggregate contains all sizes of fine
and coarse particles in such
proportions that the voids in the Continuous mixers
- into which the materials are fed - The time of transportation should
constantly and from which the not exceed 30 minutes.
concrete is discharged in a steady
stream.

- The concrete may be transported by


means of barrows, buggies, buckets,
cableways, hoists, chutes, belts and
B. HAND MIXING pipes.
- and-mixing must be done on a - When chutes are used, the slope
water-tight platform. should not be more than 1 vertical to
- cement and fine aggregate shall 2 horizontal or less than 1 vertical to
first be mixed dry until the whole is 3 horizontal. The delivery end of the
a uniform color. chutes shall be as close as possible
- water and coarse aggregate shall to the point of deposit.
then be added and the entire mass
turned at least three times, or until
a homogeneous mixture of the
required consistency is obtained.
- Since initial set of concrete takes
place 1 to 3 hours after mixing, a
batch may be used anytime before
initial set takes place, provided that
the mix is plastic.
- Regaging or retempering of
concrete that has been allowed to - Before placing concrete, the forms
stand more than ½ hour is not to shall be cleaned and inspected,
be permitted. surfaces wetted or oiled, and
reinforcement properly secured.
- Concrete should be deposited in
approximately horizontal layers in
wall, column and footing forms.
They should not be piled up in the
forms which may result in the
TRANSPORTING AND PLACING separation of the cement mortar
OF CONCRETE from the coarse aggregate.
- Fresh concrete should be - Concrete should never be allowed to
transported from the mixer as drop freely over 5 ft. for unexposed
rapidly as practicable by methods work and over 3 ft. for exposed work.
that will permit the placing of the
concrete in the forms before initial
set occurs and without loss or
separation of materials.
- The delivery of the concrete from
the mixer to the forms should be
fairly continuous and uninterrupted.
CURING OF CONCRETE c. Sprinkling with water.
- Concrete must be allowed to “cure” - Beams, columns and walls are
or harden after it is placed. sprinkled or sprayed with water as
- Hardening is a rather slow process in soon as the forms are removed.
which the cement and water unite d. Using curing compounds(see
to form compounds that give ADMIXTURES).
strength and durability to the
concrete. It continues as long as the
temperatures are favorable and
moisture is present.
- Three main factors that affect
hardening are:
- age or time
- Temperature
- Moisture
- In order that the hardening may
proceed favorably, the fresh
concrete, for about 7 days after
placing, should be protected from
excessive vibration, loads, extreme
heat or cold, too rapid drying, and
contact with impurities which may
interfere with the chemical action.
- The strength of the concrete
increases with age when the curing
conditions remain favorable.
- The increase in strength is rapid
during the early ages and continues
more slowly as time goes on. The
compressive strength reaches about ADMIXTURES
60% of its own maximum value at - Substances added to cements,
an age of 28 days and about 80% at mortars, and concrete for the
an age of 3 months. purpose of improving or imparting
particular properties, :
CURING OF CONCRETE - To improve workability of concrete,
- Curing consists primarily in keeping e.g. hydrated lime
the concrete from drying out too - To improve durability by
rapidly. This may be done by: entrainment of air
a. Covering the concrete. - To accelerate setting or hardening
- Floors shall be covered with paper (accelerators) e.g. calcium chloride
sacking wetted down at the edges - To retard setting (retarders).
or with burlap, sand or earth that is - To improve wear resistance
kept moist, after the concrete is - To impart water-repellant or
hard enough to walk on. water-proofing qualities e.g.
b. Removal of forms at prescribed hydrated lime, KAOLINE, CELITE
time. - To impart water-repellant or
- Forms shall not be removed until waterproofing qualities, e.g.,
after the time specified.
hydrated lime, waterproofing tallow, stereates, foaming agents
compounds, KAOLINE, CELITE. (soap).
- To impart color, MINERAL OXIDES, - Disadvantages: These require
COLORCON, METALICHROME. careful control and more frequent
slump tests. They may also cause
A. Accelerators some loss of strength.
- to speed up setting time, to develop
earlier strength, and to reduce D. Inert, finely divided powders
length of time for protection. such as powdered glass , silica
Principal ingredients are calcium sand, stone dust, hydrated lime
chloride. Maximum amount added - are added to improve workability,
is 2 lbs. per bag of cement. used as per manufacturer’s
- Disadvantages: they increase the directions. Hydrated lime is usually
expansion and contraction of in the proportion of 10 to 15% of the
concrete, reduce resistance to cement by volume.
sulfate attack, and increases
efflorescence and corrosion of high
tension steels.

B. Retarders
- to slow down the hydration of the
cement during very hot weather.
Principal ingredients include zinc E. Waterproofing ( permeability -
oxide, calcium lignosulfonate, reducing ) compounds
derivatives of adipic acid. - reduce the capillary attraction of the
- Disadvantages: may cause some voids in the concrete or mortar, but
loss of early strength and will while it may decrease water
therefore require careful control and absorption of the concrete or
more frequent slump tests, also mortar, it does not render concrete
reduces the expansion and waterproof. They are manufactured
contraction of concrete. from stearic acid or its compounds,
mainly calcium steareate, and
include asphalt emulsions. They are
introduced usually in the amounts
of 0.1 to 4.0% of the weight of
cement.

C. Air-entraining agents
- introduce minute air bubbles to
greatly increase the resistance of
concrete to freezing and thawing,
increase plasticity and reduce
bleeding. Addition of air-entraining F. Colored pigments
admixtures is usually in the - are mainly used to give color to
proportion of 3 to 6% of the volume concrete floors. There are two types:
of concrete. They are manufactured - Dry-cast, broadcast or dust-on,
from such ingredients as rosin, beef for surface coloring. They are
dusted on, usually in two coats, for concrete slabs and slab-and-joist
after all surface water has construction.
disappeared. The surface is then
finished with a steel trowel.
- Integral colors, for body
coloring. Integral color
pigments are incorporated in
the mortar topping. They are
mixed dry with the cement and d. PLASTIC FORMS
aggregate before water is - Polystyrene forms are now available
added. Amount of color for concrete work.
pigment required is not more
than 10% of the cement by
weight, generally 3 to 6 lbs. per
bag of cement .

FORMS
a. LUMBER FORMS
- The inside of forms which have been
used once and are to be used again
shall be coated an approved soap or
other approved material, or
thoroughly wetted before
concreting. No application of soap
or other material should be made to
forms after the reinforcements are
in place.
- The forms should be durable and
rigid, and should be well braced so
that bulging or twisting cannot
occur. The joints should be made
tight enough to prevent leakage of
the mortar.

b. PLYWOOD FORMS
- Works best where a smooth surface
is required. The plywood should be
waterproof, Grade “A” and at least
12mm (½”) thick.

c. STEEL FORMS
- Steel forms may be in the form of
pans for concrete joist construction
or steel decking or corrugated steel
Module 4: barrier between the water and the
building structure, preventing the
Waterproofing,Sound and passage of water.
Thermal Insulation and
A SAFER FOUNDATION
Openings - Exposure to weather conditions like
heavy rain and sunlight could cause
WATERPROOFING structural problems. If wooded decks
- Building water-proofing is a process etc. is not properly waterproofed, we
which is designed to prevent water can notice discoloration, water stain,
from penetrating a building. rotting and fungi growth.
- Usually extensive waterproofing - Walls not properly waterproofed will
measures are added to a building at give in hydrostatic pressure creating
the time of construction, to provide cracks and leaks on walls and floors.
moisture control from the start.
- Waterproofing may also done after a HEALTHIER ENVIRONMENT
building is built, to address problems - Humidity and moisture is what moulds
as they emerge or as part of a building and mildew want. Mould and Mildew
retrofit. could cause respiratory problems like
- Water proofing is done in various parts asthma and also trigger allergic
of the building which include- reactions. There is no way to remove
1. WC these fungi’s spores inside the house,
2. Bathrooms the only thing that could remove such
3. Terrace growth would be to control moisture.
4. Roofs and Chejjas - Moulds do not only grow on walls or
5. Basement, swimming pools, areas where there are moisture issues.
underground ducts It could grow on anything like wood,
6. Under ground and overhead carpet and even food. By reducing
water tanks humidity, preventing condensation
- Water-proofing maintains the and water seepage, mould and mildew
appearance of the building and growth could be decreased.
increases the life of structure.
ELIMINATE INSECT GROWTH
- There are various kinds of insects,
WHY WATER PROOF water bugs, cockroaches, beetles, and
critters that find heaven in damp areas.
STRUCTURES? - Wet basements are ideal for wood
boring insects like termites to
CONSTRUCTION WATERPROOFING: reproduce.
- In building construction, a structure - These insects could cause damage not
needs waterproofing since concrete only to the foundation but also to
itself will not be watertight on its own important things stored in the room.
(but note concrete is easily
waterproofed with additives).
- The conventional system of
waterproofing involves ‘membranes’.
This relies on the application of one or
more layers of membrane (available in
various materials: e.g., bitumen, MATERIALS USED FOR
silicate, PVC, EPDM etc.) that act as a
WATERPROOFING
SBS (styrene butadiene styrene) a rubber
CEMENT additive that gives more elastic benefits.
- Ordinary Portland Cement is used
for all water-proofing works Base Products - Polyester, fiber glass, rag
fiber (hessian), and paper. These products
SAND are bought in roll format and are pulled
- Clean river sand should be used for through the bitumen mixes on huge
water-proofing work. If muddy, the rollers. The base product becomes
sand should be washed before use. saturated in huge tanks by the tar-like
bitumen substance, creating rolls of
METAL waterproof material.
- Hard angular metal of sizes varying
from 12mm to 20mm is used for
water-proofing works. TECHNIQUES OF
WATERPROOFING
BRICK BAT
- Brick bats should be well burnt
Spray Waterproofing
pieces of bricks having proper
thickness. Underburnt or overburnt
brick bats should not be used for
water-proofing work.

WATER-PROOFING CHEMICAL /
POWDER
- A number of chemicals and
water-proofing compounds in
Sheet Membrane Waterproofing
powder form are available in the
market. Some chemicals include:
- Tar / bitumen based
compounds
- Inorganic compounds with
little percentage of chlorides
and sulphates.
- Acrylic based compounds
- Epoxy resins Cavity Wall Waterproofing
- Silicones
- Polysulphides and
polyurethanes

WATERPROOFING CHEMICALS

Bitumen - Mixed with a filler component


such as limestone or sand. Polymers are
added to the bitumen such as APP
(atactic polypropylene) a plastic additive Surface Applied Coating
that gives rigidity and tear resistance, or
Hot Rubber Waterproofing Expansion Joint Systems

Epoxy Healer Sealer

Blind Side Waterproofing

WATERPROOFING MEMBRANES
- Waterproofing membrane systems
Deck Coating / Traffic Topping include both negative and positive
side waterproofing.
- Positive side waterproofing systems
are applied to the face of the element
that is directly exposed to moisture,
the exterior face.
- Negative side waterproofing systems
are applied to the surface of the
element opposite the surface exposed
to moisture.
Concrete Repair - Positive systems are available in
numerous materials and forms.
Negative systems are limited to
cementitious systems.

Epoxeal GS & Carbon Fibre Fillmore


WATERPROOFING MEMBRANES CAN 4.1 Different Types of
BE CLASSIFIED INTO FOUR TYPES
Waterproofing
CEMENTITIOUS SYSTEMS
Types of Waterproofing:
- Torch Applied, Integral and Membrane
- Cementitious
- Sprayed Polyurethane Foam
- Elastomeric
SHEET -MEMBRANE SYSTEMS
Types of Damp-proofing:
- Damp-roof Membrane
- Asphalt & Bitumens
- Plastic sheets
- Sound Insulation

Types of Sound Insulation Applications &


Materials:
FLUID APPLIED SYSTEMS
- SPF (Sprayed Polyurethane Foam)
- Plaster Type
- Fiberglass Type

Waterproofing Coatings and


Washes

BENTONITE CLAYS The materials employed as surface coatings


may be classified as follows:

- Alum and soap mixtures applied in


alternate mixtures (known as the
Sylvester process), which penetrates
the pores of the concentrate forming
insoluble compounds due to chemical
action between the alum and soap
solutions, and these compounds
DETAILS OF GLAZED CHINA MOSAIC prevents percolation. The proportions
WATER-PROOFING used about ¾ gal. of soap to 1 gal. of
water, and 2oz. of alum to 1 gal. of
water both substances to be perfectly
dissolved in water before using. Both
solutions should be applied with a soft,
flat brush (one for each solution), the
soap boiling hot and the alum solution
of 60 to 70°F. The soap solution is
applied first and allowed to dry -
usually for 24 hours. Then the alum is
applied and allowed to dry for the
same length of time. This constitutes
one treatment, as many treatments
may be applied as necessary. The - “SAHARA”
solutions should be well rubbed in, but - “POZOLITH”
care should be taken to avoid frothing - Truscon “ZILICON”
when applying the soap wash. - “AQUELLA”
- Alum, lye and cement washes. - “ANTI-HYDRO”
- Cement grout, with or without the
addition of water – repellants. 2. Membrane Waterproofing
- Paraffin and other mineral bases, - The layers of waterproofing materials
applied cold in solution or prepared in used in this method range from the
melted. ordinary tar paper laid with coal-tar
- Miscellaneous materials of unknown pitch to asbestos or asphalted felt laid
composition sold under various trade in asphalt. In this method, all concrete
names. surfaces to be waterproofed should be
- Specially prepared bituminous as smooth as possible and should be
products, e.g., “FLINT-KOTE”, cleaned and dry. The concrete should
“JOHN-MANSVILLE”, etc. be allowed to set thoroughly and all
- Asphalt emulsions. Minute asphalt uneven surfaces should be leveled up
particles dispersed in water and with a coat of cement mortar. All sharp
maintained in suspension (until projections on the concrete or
applied) by a mineral colloid masonry should be removed or they
emulsifying agent. The product is will puncture the waterproofing.
generally called Asphalt Base Clay
Emulsions. When the water vehicle
evaporates, resilient reinforced Insulation
weatherproof film remains. Such
coatings resist passage of free water
INSULATING MATERIALS
but allow movement of water vapor
- Thermal Insulation
through the film and are classed as
- Sound Insulation
breathing films.
- Cutback Asphalts. These are
Thermal Insulators
composed of a wide variety of
- Thermal Insulation is the process
products from thin liquids to heavy
intended for the restriction of heat
paste. Often one or more asphalts
losses and gains in buildings and
dissolved in solvent are filled with
installations. From the technical
minerals and fibers to meet
perspective, thermal insulation is
requirements of different coating uses.
applied in order to reduce heat
Cutback asphalts provide tough,
transfer between to environments with
durable films resistant to the passage
different Temperatures.
of water vapor.
- Following are the types of heat
insulators:
1. Asbestos
Types of Waterproofing 2. Cork
according to application: 3. Magnesium Plastic
4. Aluminum Foils
5. Cellular Rubber
1. Integral Waterproofing Compounds
6. Mineral Wool
- These are waterproofing compounds
that are manufactured and sold under
various trade names and are available
in either powder or liquid form, e.g.,
THERMAL INSULATORS
HOW HEAT IS TRANSMITTED

CONDUCTION
- The transmission of heat from one
molecule to another within a
material or from one material to
another when they are held in
direct contact.

CONVECTION
- the transfer of heat by another
agent, such as air or water.
TYPES OF THERMAL
CONVECTION CURRENTS
INSULATORS
- the flow of air that is created within
the Space.
1. ASBESTOS:
RADIATION - It is one of the best heat insulating
- the transmission of heat through a material for big and small applications
alike. Insulating sheets made from
wave motion, similar to the way
asbestos mixing some clay in the
light is transmitted.
presence of a suitable binder are used
for insulating boilers and also bulk
head lining in ships.

2. CORK:
- It is lightweight external tissue or bark
of the oak tree. It has been found to be
good heat insulator and is used much
for the same purpose.
THERMAL INSULATION FACTS
- Fibrous materials are generally good
insulators.
- Commercial insulation materials are
made of:
- Glass fibers 3. MAGNESIUM PLASTIC:
- Glass foam - This consist of thoroughly blended
- Mineral fibers mixture of hydrated magnesium
- Organic fibers carbonate and asbestos. It is applied as
- Foamed plastic a plastic mass cover over the surface
from which the escape of Heat is to be
controlled.
- It should have a very high softening
point
- It should be stable to thermal shocks,
i.e. should not break on repeated
heating and cooling.
4. ALUMINUM FOILS: - It should be stable chemically and
- These are essentially thin sheets made physically at high temperature for
from aluminum and its alloys. When prolonged period at stretch
wrapped over steam pipes and other - It should not be resistant to moisture
appliance, it serves as a good and vibration and have good strength
insulating material. too

THERMAL INSULATION

5. CELLULAR RUBBER:
- It is a special variety of rubber made
extra porous during manufacture. This
rubber is used as an insulator in cold
storage.

Why do we thermally insulate our


equipments?

6. MINERAL WOOL:
- Most used forms of insulation for
- It is also called rock wool. This material
business and homes.
is obtained commercially from impure
- To decrease the rate at which heat is
limestone. The rock is first heated to
transferred from the interior to the
melting temperature, Jet of air or
exterior of a building
water is made to fall on streams of this
- In order to contain heat as long as
molten rock which solidifies into wool
possible, thermal insulation is installed
like structure. Clay and Dolomite are
in the roof and walls of a building
also used for making mineral wool.

USES OF THERMAL INSULATORS

- In order to minimize heat losses in


industry and also in construction of
buildings, thermal insulation is widely
used.
PROPERTIES OF THERMAL - Thermal insulation in buildings is an
INSULATORS important factor to achieving thermal
comfort for its occupants. Thermal
insulation reduces unwanted heat loss
Thermal Insulators should possess the and also reduce unwanted heat gain.
following properties:
- It should have very low thermal
conductivity
SOUND INSULATION

- Sound insulation relates to the overall


ability of a building element or
building structure to reduce the sound
transmission through it.
- Two types of sound insulation might
be referred to: airborne sound
insulation and impact sound
insulation.

SOUND INSULATION

REASONS:
- To stop sound from bothering other
people in the house or other people
outside the room.
IMPACT SOUND INSULATION - If you have irritating neighbors, do not
worry, Sound proof your apartment by
- Relates to the reduction of footstep
sound insulation.
sound from people walking on a floor
- In Radio Stations, studios are
structure. It is determined by the
completely insulated or Sound
impact sound level in the room below.
proofed.
A suspended ceiling system can be
used to improve the impact sound
insulation and therefore reduce the USES:
impact sound level. - Our noise control materials have been
extensively used to achieve effective
soundproofing in:

SOUND INSULATION MATERIALS

AIRBORNE SOUND INSULATION


- Sound is transmitted through most
walls and floors by setting the entire
structure into vibration. The higher the
transmission loss of a wall, the better it
functions as a barrier to the passage of
unwanted noise.
4.2 Thermal Insulations 2. Blanket Insulation – made from some
fibrous materials such as mineral wool,
wood fiber, cotton fiber, or animal hair,
Three ways of heat transfer: manufactured in the form of a mat, 16,
20 or 24 in. width, in 8 ft. lengths or put
Conduction – the inside of a concrete wall
up in rolls of from 40 to 100 linear feet,
which has one side exposed to outside winter
with controlled thickness of 1, ½, 2, 3
temperatures feels cold to the touch. Heat is
and 4 inches.
being conducted from the side of higher
temperature to that lower temperature.
3. Batts – similar to blankets but they are
restricted to 48 inches long more or
Radiation – from this point, it is transferred to
less they are always covered with
the outside air by radiation.
paper, and made especially for
installation between stud spacings.
Convection – when air is heated, it expands
and begins to circulate, during the circulation
4. Structural Insulation Board – made
it comes in contact with cooler surface, some
from organic fiber-wood, cane, straw or
of its heat is given up to them. It is therefore
cork. The wood and cane raw material
important to try to prevent air currents from
is first pulped, after which it is treated
being set up in the walls and ceiling of our
with water proofing chemicals.
buildings.
Strawboard – made from carefully
Kinds of Thermal Insulation: selected straw, fused under heat and
pressure into a panel 2 inches thick
1. Loose Fill: and 4 ft. wide.
Fibrous type – made from mineral
woolrock wool, glass wool, or slag wool Corkboard – made from granulated
– or vegetable fiber – usually wood cork mixed with resin and pressed into
fiber. sheets of several thickness, depending
on the use to which they will be put.
Granular insulation – made from
expanded minerals such as 5. Block or Rigid Slab Insulation – type
vermaculite and perlite or from ground of insulation is so called because the
vegetable matter such as granulated units are relatively stiff and inelastic. In
coork. most cases inorganic materials are
used in their manufactures.
Fibrous loose fill – used to insulate
walls of buildings built without 6. Reflective Insulation – made from
insulation. such materials as aluminum or copper
foil or sheet metal, with bright surfaces
Granules – are graded into four sizes, 1, that reflect heat rather than absorbing
(3/8 in. to no. 16 sieve) and sizes 2 (no. 4 it.
to no. 30 sieve) used as loose-fill
insulation for sidewalls and ceilings 7. Foamed-In-Place Insulation – this is
over suspended ceilings, between polyurethane product made by
wood sleepers over a concrete floor combining a polyisocyanate and a
slab, as fill for the cores of concrete polyester resin.
blocks, and sizes 3 (no. 8 to no. 100
sieve) size 4 (no. 16 to 100 sieve). 8. Sprayed-on-Insulations – materials
used are polyurethane foam asbestos
fiber mixed with inorganic binders,
vermiculite aggregate with a binder Heavy Sheet Glass – used for glazing
such as Portland cement or gypsum windows and doors where greater
and perlite aggregate using gypsum strength is required but where slight
as binders. distortion is not objectionable.

9. Corrugated Insulation – usually made Picture Glass – used for covering


from paper foamed into shapes that pictures, photographs, maps, charts
produce enclosed air pockets. One projector slides and instrument dials.
type is produced by shaping heavy
paper into a series of small regular 2. Plate Glass – the distinguishing feature
semicircular corrugations and covering of this glass is its surface rather than the
a both sides with a sheet of flat paper composition and thickness. It is formed
to give strength and produce the air by rolling molten glass into a plate that
pockets. is subsequently ground and polished on
both sides to a perfectly flat plane after
cooling. It provides a virtually clear and
4.3 Glass and Glazing indistorted vision.

Materials There are two kinds

- one with thickness up to 8 millimeters


Glass and Glazings
(5/16”)
- the heavy plate glass from 16
Glass – a hard, brittle inorganic substance, millimeters (5/16”) to 32 millimeters
ordinarily transparent or translucent; (1-1/4”).
produced by melting a mixture of silica, a flux
and a stabilizer. 3. Float Glass – is produced by pouring
molten glass into a surface of molten tin
Glazing - in architectural specifications is the and allowing it to cool slowly and the
term used for the installation of glass. It is the resulting flat and parallel surface
setting of glass in an opening. minimize distortion and eliminate the
use of grinding and polishing. Float
Glazing Materials - The materials used for glass is manufactured for majority of flat
making a weathertight joint between the glass production.
glass and the frame into which the glass sets.
Other Types of Glass:
Major types of Glass are:
1. Reflective Glass – used to control glare
1. Window and Sheet Glass – a soda-lime
and reduce solar heat. It the product of
type of glass used for general glazing,
a glasscoating process which is carried
mirrors, insulating and laminated glass.
out in a large, rectangular vacuum
chamber. Manufactured in two types,
Classification of Sheet Glass:
silver and gold, the glass can be
specified in any one of three nominal
Window Glass – used for glazing
light transmittance of 8, 14, or 20
windows doors and storm sash in
percent.
residential buildings where good light
and vision are required at moderate
2. Rolled and Rough Cast Glass – used
cost.
where clear vision is not required, such
as by factory roofs and walls, windows
for halls and staircases, skylights, and
partitions in offices. Cast glass diffuses 11. Heat Strengthened Glass – is annealed
light, and because of its low reflecting glass that is partially tempered by the
and absorption index, transmits 90 to 93 process of reheating and sudden
percent of light rays striking it. cooling. This has the about twice the
strength of annealed glass with the
3. Cathedral and Figured Glass – same thickness.
manufacturing is similar to rolled and
rough-cast glasses. However, they 12. Heat Absorbing and Glare-Reducing
contain a pattern or texture impressed Glass (Tinted Glass) – Any type of glass
usually on one surface by a patterned that absorbs percentages of the total
roller. radiant energy of the sun and includes
glass that has been made translucent
4. Wired Glass – simply a rolled glass into by surface treatment.
which diamond-shaped wire mesh is
inserted during the proces of 13. Patterned Glass – is semi-transparent
manufacture. glass with distinctive geometric or linear
designs that was formed during the
5. Heat –Absorbing Plate Glass – made rolling process that diffuse light and
by adding ingredients to the mix used obscure vision.
in making regular slate glass so that the
finished product is pale bluish-green or 14. Structural Glass – is a specially ground
gray. and polished, opaque colored glass
obtained bythe addition of metallic
6. Tempered Plate Glass – three to five oxides. It is used for facing material for
times as strong as regular plate of the vertical and horizontal surfaces of walls,
same thickness – and area in resisting partitions and narrow flat surfaces.
compressive forces and fracture due to
strain or thermal shock. 15. Tempered Glass – annealed glass that
has been reheated to just below the
7. Vitreous Colored Plate – polished plate softening point and then suddenly
glass can be heat-strengthened and cooled by subjecting both surfaces to
coated on one side with vitreous color jets of air. This process induce
which is fire-fused to the surface. compressive stresses in the outside
surfaces and edges of the glass (which
8. Laminated Safety Glass (Bullet cools faster) with the inner portion to be
Proofing) – widely used in the under the state of tensile stresses, the
automotive industry and transportation, two forces/stresses being balanced. This
but now finding some uses in the glass cannot be drilled or cut, that is
building industry, like glass that can why all dimensions, holes, hardwares
withstand firearm attack and must be designed before its
explosions. manufacture. When fractured, the glass
breaks up into relatively harmless,
9. Insulating Glass – consists of two pebble-sized pieces.
sheets of plate or sheet glass, separated
by an air space, and joined around the 16. Obscure Glass – has one or both sides
edges to produce a hermitically sealed acid-etched or sandblasted to obscure
unit. vision. Both process, however weaken
the glass and makes it difficult to clean.
10. Annealed Glass – type of glass that is
cooled slowly to relieve internal stresses.
17. Spandrel Glass – opaque finish use for 2. Metal Sash Putty – is made of
concealing the structural elements in a materials that adhere to non-porous
curtainwall construction. It is produced surfaces. It should always be applied as
by fusing a ceramic frit to the interior per recommendation of the
surface of tempered or manufacturer. In general, it should be
heat-strengthened glass. painted two (2) weeks after
application. Metal sash putty is made
18. Low-Emissivity Glass – or Low-E glass in two types: a.) exterior glazing and
is produced by depositing a low b.) interior glazing.
emission coating either on the glass
itself or over the transparent plastic film 3. Elastic Glazing Compound - is made
suspended in the sealed air space of the from selected processed oils and color
insulating glass. This glass selectively pigments compounded so that iot will
reflect the longer wavelengths of the remain plastic and resilient over a long
radiant heat while transmitting visible period of time. They are generally used
light. where vibration and twisting occurs.

Glass products: 4. Polybutane Tape – a non-drying


mastic made in extruded ribbon
shapes of various widths and
Glass Blocks – comparable in many ways to
thicknesses and must be applied with
unit masonry but have the added feature of
pressure for proper adhesion. It
transmitting light.
remains plastic over extremely long
periods of time and is also used as a
Solid Glass Brick – also made to admit light
continuous bed material with
into a building, because of its solid
polysulfide sealing compound.
construction, it offers greater protection
against vandalism than conventional window
5. Polysulfide Elastomer Sealing
glass or glass blocks. The ability of the brick is
Compound – is a compound
to allow soft passage of light.
composed of two-part synthetic
rubber. The activator and the base
compound are generally mixed at the
Glazing materials in general use are
job site and applied with a caulking
as follows: gun or spatula. The use of this material
requires that the surrounding areas be
1. Wood Sash Putty – is the cement protected by masking with tape and
composed of fine powdered chalk any spillage shall be removed
(whiting) or lead oxide (white lead) immediately because once the
mixed with boiled or raw linseed oil. It mixture sets, it will be almost
may contain other drying oils such as impossible to remove.
soybean and perilla. As the oil oxidizes,
the putty hardens; and if rapid 6. Compression Materials – are
hardening is desired, litcharge or extruded or molded shapes made of
special dryers may be added. Putty is rubber, neoprene, vinyl, or other
also used to fill up holes and cracks in plastics. In order to achieve a
woodwork. The wood should be weathertight joint, the shape must be
treated with boiled linseed oil or a compressed not less that 15%.
priming paint before putty is applied.
Putty should never be painted unless it 7. Gaskets – are used between the glass
is thoroughly dry. and extruded aluminum and
wood-framed windows. They are made
of non-hardening materials such as - Cap bead or sealant – an
vinyl, rubber. adhesive liquid of synthetic
rubber injected into the joint
8. Stabilizers and Metal Joining Units – between a glass pane or unit
are used between two large glass and a window frame, forming a
panels, as used in glass curtain walls watertight seal upon curing.
where wind velocities are normally
higher than the glass can withstand - Glazing bead or stop – is the
without this protection. wood molding or metal section
secured against the edge of a
glass pane or unit to hold it in
Glazing Systems place.

- Heel Bead – is an adhesive


1. Face Glazing – refers to the setting of
liquid of synthetic rubber
small glass panels or panes in a rabetted
injected between a glass pane
frame, held in place with glazier’s points
or unit and a glazing bead that
and sealed with beveled head of putty
forms an airtight seal upon
glazing compound.
curing.
- Glazier’s points – these are
3. Dry Glazing – is the setting of glass
metal points that hold a glass
pane in a window frame with a
pane in a sash until the face
compression gasket instead of glazing
putty has hardened.
tape or liquid sealant.
- Putty – is a mixture or
- Compression gasket – a
compound of whiting and
pre-formed strip of synthetic
linseed oil, of dough-like
rubber or plastic compressed
consistency when fresh, used in
between a glass pane or unit
securing window panes or
and a window frame to form a
patching of woodwork defects.
watertight seal and cushion for
the glass pane.
- Face Putty – is the putty or
glazing compound formed on
4. Structural Gasket Glazing – are
the exterior side of a glass pane.
pre-formed synthetic rubber or other
elstomeric materials to secure a glass
- Glazing compound – is an
pane or unit in a window frame or
adhesive compound used as
opening. The gaskets are held in
putty, formulated so as not to
compression by forcing a keyed locking
become brittle with age.
strip into a groove in the gasket. The
glass pane must be supported on at
2. Wet Glazing – is the setting of glass in a
least two sides by the frame or a
window frame with glazing tape or a
support gasket.
liquid sealant.
- Glazing tape – is a preformed
- Setting blocks – made of lead
ribbon of synthetic rubber such
or synthetic rubber placed
as butyl or polyisobutylene,
under the lower edge of a glass
having adhesive properties used
pane or unit to support it within
in glazing to form watertight
the frame.
seal between glass and frame.
4.4 Doors and Door
Hardwares

DOOR

LOCATION OF A DOOR IN A BUILDING

DOORS IN PLAN

SIZES OF DOORS

The common width-height relations used:


COMPONENTS OF A DOOR
- Width = 0.4 - 0.6 Height
A. Door Frame
- Height = (width + 1.2)m
B. Door Shutter
General sizes used:
a. Residential

External Door - 1.0 x 2.0 to 1.1 x 2.0 m


Internal Door - 0.9 x 2.0 to 1.0 x 2.0 m
Bath & WC - 0.7 x 2.0 to 0.8 x 2.0 m
Garages for cars - 2.25 x 2.25 m to
2.40 x 2.25 m

b. Public

1.2 x 2.0 m or 1.2 x 2.1 m or 1.2 x 2.25 m

DESIGNATION OF DOORS

The size of an opening is indicated by


number of modules where each module is of
100 mm.

E.g. 10 DS 20 OR 10 DT 20

Size of an opening = 1000 x 2000 mm

D - Door opening
S - Single shutter
T - Double Shutter

MATERIALS USED FOR DOOR FRAMES


- Timber
- Steel
- Aluminum
- Concrete
- Stone
- Kinds of doors according to
operation:

1. Swinging Doors – normally swing on


hinges fixed on a side jamb, either
pulled or pushed. Some may be
pivoted from its head jamb and
threshold.

2. By-pass Doors – glide on an overhead


track and long bottom guides/rails
fixed on the floor. They may be used
for exterior and interior purposes.

3. Surface Sliding Doors – mounted on


exposed overhead tracks, usually used
for interior and exterior purposes.
These doors usually provide access
through the full width of the doorway.

4. Pocket Sliding Doors – glides on an


overhead track and vanishes into a
pocket or recess within a wall. Pockets
may be built on both sides, each to
take one of thedoor panels. They are
generally for interior use only but may
be designed for exterior wall locations.

5. Folding Doors – usually used to


subdivide large interior spaces with
door panels hinged to fold against
each other when opened.

Classification of Door Frames:


- Wooden Door Frame
- Aluminum Door Frame
- Iron Door Frame

Three Types:
a. Angle Iron Door Frame – made from
4.4 Doors and Door angle iron 40mm X 40mm X 6mm
with iron hinges welded to frame.
Hardwares Joints should be flushed welded and
ground smooth with grinder.
Doors
- These are movable panels used to b. T Iron Door Frame - Frames are
open or close an entranceway. They made from T Iron sections.
are the means of access or approach
(ingress) to and exit (egress) from a c. Pressed Steel Door Frame –
room, building or passage. Manufactured from mild steel sheet
1.25 mm thick.
Metal Doors and Frames 3. Types of Steel Frame
Types of Metal Doors - Knocked Down – frames that
are field assembled and shall be
Steel Doors of rigidly interlocked frame
Types According to Design:
joints so as to maintain
alignment and assure
1. Flush
performance of completed
- Full Flush
frames when field assembled.
- Flush Panel
- Welded
- Stile and Rail Construction
- Stile and Panel Construction
a. Face Welded – the joint
- Recessed Panel
between the head and
2. Glass
the jamb faces are
- Half Glass
completely arc welded
- Half Glass with Muntin
along their length either
- Full Glass
internally or externally.
3. Vision Lite
The remaining frame
4. Narrow Lite
profile, like the soffit,
5. Louvered
stops, rabbets are not
- Bottom Louvered
welded.
- Full Louvered
b. Full Profile Welded –
- Full Louvered with Vision Lite
specified also as Fully
6. Dutch
Welded or Continuously
Welded. The joints of all
Door Finishes the elements of the head
and jamb profiles, i.e.,
soffit, stops, rabbets, faces
1. Galvanized and primed for painting
and returns are
2. Baked Enamel paint
completely arc welded
3. Vinyl Cladded
internally and externally.
4. Aluminum or Stainless Steel Cladded
(maybe polished or textured
1. Slip-on Drywall – frames use for
installation in existing drywall
Types of Door Edges
construction. Not available with
1. Beveled Edge
welded corners.
2. Double Beveled Edge
3. Overlapping Astragal
Steel Fire Doors
4. Split Astragal
A door assembly of a fire-resistant door,
doorframe and door hardware needed to
Steel Door Frames protect the openings of a fire-rated wall in a
building. The doorframe and the hardware
1. Nomenclature for Steel Door Frames are required to have a fire-resistance rating
- Single Rabbet Frame similar to the door. The door (with a
- Standard Double Rabbet Frame maximum size of 1.22 meters x 3.050 meters)
- Covemold Frame must be equipped with self-latching closers.
- Cased Open Frame
Aluminum Doors
2. Types of Steel Frame Installations Doors generally fabricated from extrusions
- Butt-Frame Installation and rolled shapes.
- Wrap-Around Installation
manufactured boards such as
Wood Doors plywood.
Types of Wood Doors:
1. Batten Doors Wood Panel Doors
2. Panel Doors Doors which consist of a framework of
3. Flush Doors horizontal rails and vertical stiles that may be
either made of veneered hardwood or solid
Wood Flush Doors softwood. This framework holds in place solid
- Doors with no visible seams on both wood panels, glass lights inserts or louvers.
sides or faces.
1. The available designs for Wood
Types of Design Panel Doors are;
1. Plain flush door - Panel
2. Flush door with glass inserts - Panel with sash
3. Flush door with louvered inserts - Louvered Panel
- French door
Construction – there are three types of - French door with divided lights
flush door according to their construction:
2. Construction - A framework
1. Hollow Core Flush Door – contains a consisting of the rail and stiles whose
framework consisting of stiles and rails joints are doweled or dovetailed with
which bordered the expanded mortices and tenons. The rail is
honeycombed core of corrugated composed of the top rail, lock rail and
fiberboard or of a grid of interlocking the bottom rail. The stile is made up of
horizontal and vertical wood strips. the hinge stile (from which the door is
This type of door is usually covered hung) and lock stile which holds the
with plywood on both faces and has lockset. Door heights range from 2.030
little inherent thermal or acoustic meters – 2.440 meters and widths up
insulation characteristics. It is to 0.915 meter. Thickness is usually 35
lightweight and is generally use for millimeters or 45 millimeters.
interior applications.
Batten Doors
2. Solid Core Flush Door – contains a Are doors consisting of vertical board
core consisting of bonded staved sheathing nailed at right angles to ledgers or
lumber blocks, particle boards or of cross strips. Diagonal brace is nailed and
mineral composition. It is primarily use notched between and into the ledgers.
for exterior applications and may also
be used as sound insulation. Solid core Sliding Doors
door is also chosen whenever These doors may either be of the bypass,
increased fire resistance or stability is surface or pocket sliding type. Their panels
required. The bonded staved lumber may be made of wood, glass or polysterene
core is always used because it is the with flush, louver or panel designs.
most economical unlike the mineral
composition core who has a
Special Doors
low-holding strength for hardwares.

3. Wood Framed Flush Door – contains 1. Metal Covered Doors


a framework of stile and rail covered on - Doors composed of metal
both faces with veneer of facings of relatively light gauge
wrapped around a core of wood
or other material. It serves a accordion door which is made
decorative or protective of steel pleats that folds like an
function rather than a structural accordion.
one. Kalamein doors and other
metal-covered swinging fire 5. Overhead Doors
doors are samples of this type. - Doors that are constructed of
one or several leaves of wood,
2. Coiling Doors and Grilles steel, aluminum or fiberglass
- Also known as rolling doors and is open by swinging or
consisting of horizontal and rolling up to a position above
interlocking metal slats that the door opening. The door may
have rollers guided by a track on be open manually or operated
either or both sides and is open by a chain hoist or electric
by a coiling motion about an motor. Also known as canopy
overhead drum located at the doors
head of the door opening. The - Three types:
door maybe operated manually
or through the use of hoist or 1. Canopy Door
lever and/or automatically - Operates in vertical tracks on the door
through the use of electric side frame and when fully opened
motor. These doors are available forms a canopy of about one-third of
with vision panels, thermal the door’s height above the opening.
insulation and other options. a. Balanced - the door is
suspended at its center
- Types of Coiling or Rolling and balanced throughout
Door Designs; its operation by
1. Wood or Aluminum counterweights.
Panel Doors b. Cantilevered – door
2. Wood or Steel Flush supported by bracing
Doors member on both sides
3. Steel or Fiberglass Ribbed operated through
Doors counterbalance. The
4. Steel or Aluminum three kinds of
Slatted Sections cantilevered doors are;
inward folding,
3. Plastic-Faced Doors telescoping and outward
- Doors constructed of various folding.
materials and faced with
melamine plastic sheets, vinyl 2. Retractable -Guided by horizontal
sheets, polyvinylflouride films, or tracks inside and recedes completely
other special-duty or decoratrive when opened.
plastics.
3. Sectional Door- Opened by vertical
4. Folding Doors lift action guided by fixed vertical and
- Doors made of panels or leaves horizontal tracks.
of various widths and thickness
that are hinged together that 6. Sliding Glass Doors
fold together when open, use to - Doors of narrow stile sliding
subdivide large interior spaces. type usually made of aluminum
For exterior use, the most extrusions. Some are made of
common type is the steel steel, wood, or other materials.
- Two types: pin is removable, in small hinges, it is
a.) slide at straight line or fixed.
parallel straight lines and
b.) slide around corners in a 2. Fast pin hinge – a hinge I which the
building (have a hinged door at pin is fastened permanently in place.
the jamb).
3. Full surface hinge – a hinge designed
7. Tempered Glass Doors for attachment on the surface of the
- Doors made of either figured or door and jamb without mortising.
polished tempered glass.
4. Loose joint hinge – a door hinge
8. Revolving Doors having two knuckles, one of which has
- Doors that contain three or four vertical pin that fits in a corresponding
“leaves” or “wings” that rotate hole in the other, by lifting the door up,
about a central, vertical pivot off the vertical pin, the door maybe
within a vestibule shaped like a removed with unscrewing the hinge.
cylinder. It is generally chosen as
entrance doors in large 5. Loose pin hinge – a hinge having a
commercial and institutional removable pin which permits its two
buildings because it provides a parts to be separated.
continuous weatherseal, which
eliminates drafts, and prevents 6. Paumelle hinge – a type of door hinge
huge cooling loss or fluctuations having a single joint of the pivot type,
in temperature whenever it is usually of modern design.
use by a great number of
people. It excludes pollution 7. Olive knuckle hinge – a paumelle
from dirt and noise and provides hinge with knuckles forming an oval
security by deterring shape.
unauthorized or undesired
access. 8. Spring hinge – a hinge containing one
or more springs, when a door is
9. Flexible Doors opened, the hinge returns it to the
- Doors that is flexible and made open position automatically, may act
of plastic or rubber. in one direction only, or in both
directions.
10. Hangar Doors
- Doors that are specially 9. Vertical spring pivot hinge – a spring
fabricated for aircraft hangars. hinge for a door which is mortised into
the heel of the door, the door is
fastened to the floor and door head
Finishing Hardware: with pivots.
Hinge - a movable joint used to attach
support and turn a door about a pivot, Door Hardware Functions:
consists of two plates joined together by a 1. Acts as door hangers – hinges,
pin which the door and connect it to its closers, pivots
frame, enabling it to swing open or closed. 2. Operates the door – handles, latches,
pull bars and push plates
1. Butt hinge – consists of two 3. Closes the door – closers,
rectangular metal plates which are combination pivots and closers
joined with a pin. In large hinge, the
4. Locks the door - locksets, dead bolts, Closers, Combination Pivots and
flush bolts, electric locks and other Closers, Panic Hardware
special devices
5. Seals the door – weatherstripping,
Closers - are door devices that automatically
sound and smoke seals
return the door to its closed position after it is
6. Protects the door – kick plates, corner
opened and also protect the door and the
protection and similar hardwares
surrounding construction from damage by
controlling the distance it can be opened.
Door Hand Location Specification They can be either surface mounted on the
In specifying door hardwares specially door or head frame or concealed in the frame
locksets and closers, it is important to know of door itself.
the door hand conventions where the terms
of reference assumes the view from the Pivots are used as the alternative way to
exterior of the structure/building or room to hang frameless doors where it is impossible
which the doorway is heading. to make use of hinges or the visual
appearance of hinges on doors becomes
1. Left Hand (LH) – the door opens objectionable or creates an unacceptable
inwards going to the left with the look. They are either center hung or offset
hinges located at the left. and are mounted on the floor and head of
the door.
2. Right Hand (RH) - the door opens
inwards going to the right with the Panic Hardware is a type of operating
hinges located at the right. mechanism required for safe egress or exit
during emergency and/or panic situations.
3. Left Hand Reverse (LHR) - the door This hardware is operated through push bars
opens outwards going to the left with extending across the width of the door
the hinges located at the left. connected to vertical rods that disengages
latches at the top and bottom of the door.
4. Right Hand Reverse (RHR) - the door The vertical rods can either be concealed or
opens outwards going to the right surface-mounted.
with the hinges located at the right.
Center Latch Bolt Type is used for:
Handles, Pulls and Push Plates,
Door Stops and Bumpers, Astragals a.) single door

Handles, Push and Pull Bars - are b.) active door of a pair
devices to hold the door in place
without provision for locking. They do c.) both doors of a pair with mullions
not require automatic latching and are
also usually used for commercial Vertical Rod Type is used for:
kitchens and hospitals.
a.) single door
Door Stops and Bumpers – are small
metal fabrications provided with b.) inactive door of a pair
rubber bumpers attached to a door to
prevent it from harming finishes and c.) both doors of a pair
damaging adjacent constructions.
Latches, Locksets, Deadbolts, Bore-in locks and latches – also known as
Flushbolts cylindrical or tubular locks, are relatively
inexpensive, simple to install in wood doors
and have fewer operating functions than
Latches or Latch set – are devices that hold
mortise lock. Installation needs only two
the door in place without a provision for
holes to bore and a shallow mortise for case
locking. It contains a beveled latch which
front.
extends from the face of the door edge which
automatically engage the strike that is
Interconnected lock – a combination
mounted on the frame when the door is
cylindrical lock and dead bolt, in which both
closed.
locks are interconnected to allow for single
action to release both bolts by turning a knob
Thumb Latch – this is the oldest type of latch
or lever handle.
and is simple to install but difficult to adjust.
It is usually padlocked.
Other door locks:

Locksets – are devices that have special


Entrance lockset – operated inside with a
mechanisms which hold a door in the closed
key and a thumb turn or universal button
position and allow it to be locked with a key
which puts and locks the door in place when
or thumb turn.
pushed. It is usually intricately designed and
used for entrance doors.
Types of Latches and Locks:
Bedroom lockset – has simple design than
Rim Locks and Latches – the case and strike entrance lockset but have the same
are mounted on the face of the door and trim functions.
but without morticing.
Toilet lockset – operates without a key and is
Mortise Lock and Latch – this type lock from the inside by pushing a universal
developed historically from rim types. This button and is unlock only from the inside by
type makes for lengthy installation in wood turning the cylindrical knob.
doors because of the large mortise. The size
of case and accessibility of mechanism Dead Bolts – operates through the use of a
makes economically possible the maximum key only.
number and variety of knob and lever
designs and locking options. It allows the use
of dead and latch bolts that can be extracted
Parts of Latches and Locks:
in a single operation. It is considered more
secure than a cylindrical lock.
Knob - a more or less spherically-shaped
handle use for operating a lock.
Unit Lock – also known as preassembled lock
and latch. It is a complete factory lock
Knob Rose – is the round plate that is
assembly that eliminatesmuch adjustment
fastened to the face of the door around the
on the job. Unit locks slid into notch cut on
hole through which the door knob spindle
job (for wood doors) or prepared at shop (for
passes through.
metal doors). Dead bolt may be omitted to
make simple latch set to match but it can
Strike, Strike or Striking Plate – a metal box
also have button in inside knob to prevent
or plate set in a door jamb that is either
outside knob from turning (for bathrooms,
pierced or recessed to receive the bolt or
bedrooms).
latch of a lock that is fixed on the door.
Lip Strike – projects from the side of a strike traditional distinction between wall and
plate on which the bolt of a lock strikes first window no longer holds.
when a door is closed. It is the projection
from the side of the strike plate to protect the Five (5) functions of windows:
door frame.
Light Admission - the most important
Escutcheon – a protective plate surrounding
function from a practical, psychological and
the keyhole of a door.
aesthetic viewpoint.

Ventilation - the access of natural


Door bolt or barrel bolt – a sliding rod or bar
ventilation. The use of air-conditioning has
attached to a door for locking manually.
reduced the need for natural ventilation in
many types of buildings, its function remains
Chain Door Fastener – a device fastened to a
valid especially in the advent of green
door and its jamb to limit the door opening
building.
depending on the length of the chain. Use for
security purpose.
Vision - allows visual connection to and from
the external environment.
Chain Bolt – a spring bolt attached at the
top of a door which is actuated by the chain
Escape - sometimes, windows act as
attached to it.
emergency exits or escapes from dangers,
fires, etc.
Foot Bolt – a device fixed at the bottom of
the door operated by foot. When the door is
Architectural Element - windows are
unbolted, the bolt is held up by a spring.
considered by architects as elements of
architectural composition and are extremely
Flush Bolt – device attached to the inactive
important in the total aesthetic effect
leaf of a pair of doors to lock it in place. It is
created in a building.
either surface-mounted or mortised into the
edge of the door.

Types of Operation:
Automatic Door Bottoms – are devices that
are surface mounted to the bottom of the
Fixed Window - cannot be opened,
door or mortised into it to provide a sound or
consisting of a stationary sash and frame It
lights seal. The seal is up when the door is
provides 0% or no ventilation.
open and a plunger strikes the jamb that
forces the seal down whenever the door is
Double-Hung Window - provides only 50%
close.
maximum opening. It consists of two (2)
sashes, both sliding vertically on separate
4.5 Windows and Window tracks.
Hardware
Sliding Window - provides only 50%
maximum opening. It consists of two or more
Windows and Hardware sashes, with at least one sliding along a track
Traditionally, windows were considered as
horizontally. The sash is usually removable for
apertures or openings in a wall. In fact even
easy cleaning.
today professionals still use this term. But
because of the wide use of glass, windows
Awning Window - provides 100% opening. It
now form the entire wall system, thereby the
consists of sashes that swing outward on
hinges attached to the top of the frame.
Hopper Window - provides 100% opening. It shuts down called the stool at the base of the
consists of sashes that swing outward on window opening.
hinges attached to the bottom of the frame.
Apron - the flat piece of trim immediately
Casement Window - provides 100% opening. beneath the stool of a window sill.
It consists of sashes that swing outward on
hinges attached to the sides of the frame. Architrave – this is the continuous casing
with the same profile that surrounds a
Pivoted Window - provides 100% opening. It window.
consists of sashes that rotate about a vertical
or horizontal axis at the centers. Plinth Block – terminates a jamb casing
above the floor.
Jalousie Window - provides 100% opening. It
consists of horizontal glass or wood louvers
that pivot simultaneously and operated by Sash and Glazing
crank or mechanical operator in a common This refers to the part of the window that
frame. Use commonly for residential holds the pane of glass or other materials. It
buildings. is either fixed or movable.

Parts of a Window: Elements of the Sash:


Frame - refers to the part of the window that
receives and holds the sash and other Pane - a single unit of glass set in a
necessary window hardware. It is fixed and sash; a division of a window
non-operable.
Glazing - the panes or sheets of glass
set in the sash
Elements of the Frame:
Rails - the horizontal part framing a
Head - the uppermost horizontal part or sash
member.
Muntins - the vertical members
Jamb - the two vertical side members holding the edges of the window
panes
Sill - the bottom horizontal member with
the upper surface usually sloped to shed Stiles - the upright or vertical
rainwater members framing a window sash.

Sub Sill - an additional sill fitted to a window Mullions - refers to the vertical
frame to allow rainwater to drip further away member separating a series of
from the wall surface windows.

Casing Trim - the finishing trim work around Operators are devices for doors and windows
a window opening. It consists of head and that are not supplied as part of the door and
jamb casings, window sills and aprons. window package, including both
self-contained mechanisms and those with
Head and Jamb Casing – hides or conceals remote pumps or power units, as well as
the joint or gap between the window and photocells, mats, transmitters and other
surrounding wall surface. actuating devices.
Windowsill - this is the horizontal ledge Types of Operators:
formed by the flat area upon which a window - Lever Arm
- Rack and Pinion brought out irregularly. It is done through the
- Hand Chain Control use of washing done top cement cover with
water with a specified nozzle gun.

5.1 Concrete Surface Finishes Exposed Aggregate Finish


The color of this finish is obtained from the
exposed aggregate and not through the
Concrete Surface Finishes (for addition of coloring material to the mixture..
Such colored or other special aggregate used
Walls)
for the finish shall be exposed by scrubbing.

Cement Plaster Finish or Stucco


Stucco is a mortar consisting of cement, sand
5.2 Floor Finishes
and water. In order to make the mortar easier
to work with, hydrated lime is added. The
Floor Finishes
mixture is applied in three coats – scratch,
brown and finish coats.
Wood Float Finish
Rubbed Finish The concrete aggregate is forced below the
The surface of the concrete is grinded a day surface, and the surface is then leveled with a
or two after it has set using a brick of straight wood screed and while the concrete
carborundum, soft natural stone or emery. is not firmly set, it is given a float finish with a
Then a thin grout of cement and sand is straight, flat wood trowel called floats.
applied to the surface in a circular motion
rubbing it in to fill in the surface Steel-Trowelled Finish
imperfections. Afterwards, the work is After the concrete aggregate is forced below
washed down with clean water. A sand-float the surface, the surface is then leveled with a
finish is a method using fine sand instead of straight wood screed, and given a wood float
grout. finish. The entire surface is then
steel-trowelled before the concrete finally
Brushed Finish sets.
A type of finish obtained by scrubbing or
brushing the concrete surface while still Integral Colored-Cement Floor Finish
green with fiber or wire brushes and water to When the concrete is still green but the
remove the surface film or mortar leaving the surface water is gone, the surface is leveled
coarse aggregate exposed. with a straight wood screed. Then a finish
coat of 1:3 mortar with color is applied. This
Tooled Finish finish coat is leveled with a wood screed,
Concrete surfaces may be finished by tooling given a float finish and then steel-trowelled.
employing any methods for the dressing or
finishing of natural stone. The most popular Separately Applied Cement Finishes
method used in tooling concrete surfaces is These separate finishes are designated as
through the use of bush hammering either non-slip, heavy duty, colored cement, etc.
manually or by using a pneumatic tool.
1. Granolithic Finish
Sand-Blast Finish This consist of a topping with a
A sand-blast finish is much the same mixture of 1 part cement, 1 part sand
appearance as that of a brushed finish. and 1 part finely crushed stone. It is
Sand-blasting produces a granulated finish called granolithic because fine
similar to sandstone but is not so uniform aggregate chips were originally used
because the aggregates are likely to be in the aggregate. Finely ground
corundum may also be a part of the
aggregate to produce an enduring b. Glazed tiles have a glassy
and non-slip surface. surface of ceramic materials
fused upon their face to give
2. Terrazzo Finish them a decorative appearance
Terrazzo is a mixture of cement, and to make the surface
marble chip aggregates and water laid impervious to moisture. Glazes
as a topping or as a wall finish, and are produce in a large variety of
ground to a fine, smooth surface. It is colors, ranging from pure white
used for floors and bases where to jet black. Glaze finishes are of
durability, resistance to wear and two general classes in their light
minmal maintenance are necessary. It reflecting qualities:
is available in either in precast form,
e.g. tile or cast-in-place, with either a - Bright glazes – which
smoothl;y polished or non-slip have a highly polished
surfaces, abrasive granules are added surface and reflect an
to the mixture. image clearly.
- Matte glazes – or those
which do not clearly
Tile Finishes reflect an image or are
entirely without sheen. All
degrees of semi-lustrous
Cement Tile
or satin-like finish may be
Cement tile is manufactured by
produced between the
pressing in moulds a plastic mixture of
two extremes of
cement and sand. Surface color of the
reflection and
tile is achieved by the addition of
non-reflection.
mineral oxide colors. Thickness of
cement tiles is 25.4 millimeters (1”).
In addition, glazes may have plain,
Common sizes are squares 8”x8”,
textured, polychrome, mottled, stippled or
12”x12”, 16”x16”.
rippled surface.

Ceramic Tile
Ceramic tiles are small surfacing units Types of Ceramic Tiles
made from clay or mixture of clay with
other ceramic materialsand fired The leading types of ceramic floor and
according to various processes. Tiles wall tiles are:
differ principally in: (a) composition of
the body; (b) surface finish, that is, Glazed Interior Tiles – glazed interior
glazed or unglazed; (c) process of tiles are non-vitreous product made by
manufacture; and (d) the degree of the dust-press process.
vitrification or fusion of the tile body
after firing, as indicated by the extent Ceramic Mosaic Tiles – are tiles less
to which it absorbs moisture. than 6 square inches in facial area,
preponderantly unglazed and having
a. Unglazed tiles are composed of fully vitrified or fairly dense bodies. To
the same ingredients facilitate installation, ceramic mosaic
throughout and derive their tiles are usually mounted at the factory
color and texture from the on sheets of paper about 2 square feet
materials of which the body is in area, with the individual tile units
made. being spaced so as to allow for the
insertion of grout between them when
the paper is removed and the face of The most widely used flux in floor and
the tiles is exposed. wall tiles is the mineral feldspar.

Glazed Weatherproof Tiles Brand names of ceramic tiles:


These are durable tiles with MARIWASA (local); EUROTILES (local);
semi-vitreous body and are suitable for LEPANTO (local); ROCERSA;
use on all walls both interior and
exterior and on all floors except those
subject to heavy wear. All dull or matte Resilient Floor Finishes
finish is recommended when these Resilient flooring is manufactured as tile or
tiles are used on floors. sheet. Resilient floor tiles include asphalt,
vinyl, rubber, linoleum and cork. Resilient
Pavers floor sheets include vinyl, linoleum and
These are standard size unglazed tiles rubber.
resembling ceramic mosaic tiles in
composition and physical 1. Asphalt Tile and Sheet
characteristics but usually having facial This consist of thoroughly bonded
area of 6 square inches or more. composition of thermoplastic binder
Because of their greater size, which (asphaltic type for standard asphalt tile and
usually ranges from 3”x3” to 6”x6”, resinous for greaseproof asphalt tile),
these tiles are generally not pasted asbestos and other fibers, inert filler materials
onto paper but are laid out (various stone dust, diatomite, mica etc) and
individually. inert color pigments formed under pressure
while hot and cut to size. Asphalt tile is
Quarry Tiles usually made in 22.86 mm. (9”) squares and
Quarry tile is an unglazed floor tile less commonly in 30.48 mm. (12”) squares.
made from natural clays or shales by Rectangular borders 45.75mm.x 60.96 mm.
the plastic method. They are very (18”x24”) are made in limited variety of colors
durable flooring material being and patterns.
impervious to moisture, stains and dirt
and are resistant to abrasions. 2. Vinyl Tile and Sheet
Vinyl resilient flooring materials are divided
Faience Tiles into three major types: (a) solid vinyl, (b) vinyl
Faience tiles are generally surfaced and asbestos combined (c) a thin vinyl
with a highly colored opaque glaze applied to other types of resilient flooring
and are always made by the plastic materials.
method from natural clays. The body of
faience tiles may be non-vitreous, - Vinyl tiles are manufactured into the
semi-vitreous or vitreous, the degree of following thicknesses: 1.5mm, 2.0mm,
vitrification depending largely upon 2.5mm and 3.0mm, in squares
whether the tiles are to be used for 300mmx300mm. The colors, texture
interior and exterior work. and patterns of vinyl asbestos tile cover
a wider range than the sheet.
Ceramic Trim Tiles
Trim tiles are variously shaped units - Vinyl sheet flooring is manufacured
used to finish the wall tile installation in the same thicknesses in rolls of 6
and include caps, bases, inserts, feet wide and lengths of 50 feet. The
combinations, internal and external thicker sheet is used in areas where
angles, returns (finishing units for heavy traffic will be encountered. Vinyl
outside corner installation).
flooring is recommended where a
colorful, textured, tough, durable, easily
maintained, grease-resistant type of Wood Flooring Finishes
finish flooring is required for areas of
Wood is used in several different forms as a
both light and heavy human traffic. It
finish flooring material. There are several
may be used for above-grade,
types of wood flooring:
on-grade and below-grade floors. Vinyl
flooring should not be used for exterior
1. Strip Flooring
floor surfaces; in areas where specific
This type of flooring consits of
chemicals that attack vinyl are used;
tongue-and-groove (T&G) boards 150mm (6”)
where economy is of major
or less in width. Nominal sizes of strips are
importance.
1”x3”, 1”x4”, and 1”x6”; with net (face) widths of
2-1/4”, 3-1/4” and 5-1/4” respectively. The net
3. Rubber Tile and Sheet
thickness is 7/8”. Strip flooring is often laid
Rubber floor tiles as a rule are made of
over a concrete slab sub-floor. The flooring
nuetral rubber for greatest resilience. Sizes,
steps are nailed to 2”x3” or 2”x4” sleepers or
thicknesses, as well as methods of
screeds embedded or anchored to the
application and precautions to follow in
concrete floor. The sleepers should be treated
installation, are much the same as for vinyl
with a suitable wood preservative. The space
floor tiles. Rubber sheet flooring is applied
between the finish floor and the top of the
according to the general rules given for
concrete slab is filled with cinder concrete or
linoleum. Advantages of rubber flooring are:
other damp-proof composition fill.
(a) It is the quietest floor possible with the
exception of thick cork tile; and (b) Its colors
Kiln-dried (KD) T&G Flooring and Siding:
are more brilliant than those of other types.
MATIMCO, NALCO (Nasipit Lumber Co.)
Rubber flooring, however, are not resistant to
soap, oil, and many household solvents as
2. Plank Flooring
vinyl and linoleum.
This type of flooring consists of square-edged
boards 8” or more in width as are commonly
4. Linoleum Tile and Sheet
found in old Spanish-period houses. Plank
Linoleum is a resilient, waterproof floor
flooring is usually faced-nailed.
covering that consists of a backing covered
with a relatively thick layer of wearing
3. Parquet Tile Flooring
surface. This wearing surface is a mixture that
Also known as block flooring, which consists
contains oxidized linseed oil processed in a
of square pieces or blocks which have been
special way, combined with wood or cork
built-up in several layers like plywood and
flour, various fillers, stone dusts, whiting,
having a veneered surface, or consists of
diatomite, resins, binders, driers and inert
several parquet strips assembled at the
color pigments. Linoleum is available in three
factory to form a tile. This type of flooring may
gauges: (a) service (1.6mm or 1/16”), standard
be nailed to a wood sub-floor or set in mastic
(2.5mm or 3/32”) and (c) heavy (3.2mm or 1/8”).
to a concrete sub-floor.
It comes in rolls of 2’-0” and 6’-0” wide and up
to 30’-0” in length and in 9”x9” tiles for plain
4. Floating Flooring
and marbled.
Floating flooring are wood floors that are not
nailed or glued to the sub-floor, but instead
Laminated or Engineered Flooring
“float” above it on a thin pad of resilient foam.
Brand names of resilient floor sheet and tile:
They are made by connecting the individual
ARMSTRONG (asphalt, vinyl, vinyl-asbestos,
pieces of flooring together at the edges to
vinyl corlon, rubber, linoleum and cork tiles);
make one continuous piece as large as the
APO FLOORING (vinyl sheet and tile);
room in which the flooring is laid.
AZROCK (asphalt tiles); KENTILE (cork tiles)
Paint Finishes

5.3 Ceiling Finishes Transparent Finishing Materials

1. Wood Stains
Ceiling Finishes
Wood stains are composed of pigments
(coloring ingredients) and liquid solvents of
1. Ceiling Boards
water, oil or alcohol. When applied, the
These are shiplapped boards with a bead
coloring matter penetrates the surface,
running along the center of the board and
remaining transparent to display the
along the joint, hence it is often referred to as
beautiful grain effect to advantage.
beaded ceiling board (B.C.B). The thicknesses
are 3/8” and ½” and widths of 4” and 6”.
Three types of wood stains:

2. Acoustic Tile
Oil Stains – the pigments are obtained
Acoustic tile is used for ceiling and wall
from various earth clays. After they are
finishes in rooms where it is required to
dissolved in linseed oil, the coloring
control sound absorption. There are several
particles remain suspended between
types of acoustic tile:
the oil molecules. For spreading the
color particles over large surfaces, the
- Cellulose fiber tile – These are made
ground oil color is thinned with
from compressed sugar cane or wood
turpentine.
fibers with perforations on the surface
of the tile.
Water Stains – made from anilyne
dyes and mineral extracts which have
- Mineral wool tile – Felted rock wool
been dissolved in hot water.
with a fissured surface. Mineral wool
tile has limited vacoustic values, is
Spirit (Alcohol) Stains – Stains that
flame retardant but will not withstand
are mixed with alcohol-solution
rough usage and cannot be painted. It
anilyne powders and warm alcohol.
is available in ½”, 5/8”, ¼”, 7/8”, and 1”
thickness and sizes of 12”x12”, 12”x24”,
2. Wood Fillers
and 24”x24”.
Paste Fillers – composed of silex
- Glass Fiber Tile – are made of glass
(stone dust), japan-drier, linseed oil,
fiber held together by binders.
turpentine and sometimes colors
Thickness is available in 1-1/4” with sizes
ground in oil by adding color to a filler
of 23-3/4”x23-3/4” and 47-3/4”x47-3/4”.
(both wood filling and staining is done
simultaneously). Filler is applied with
- Cork Tiles – an acoustical tile made of
the grain and allowed to dry “flat” for
cork. Available in sizes of
about ten (10) minutes. It is then wiped
¼”x5-3/4”x11-1/2” and 1-1/2”x11-1/2”x11-1/2
off across the grain with burlap or
some other coarse material. Paste
3. Asbestos Cement Tile
fillers requires about 24 hours for
a perforated tile made of asbestos wool fibers.
drying before it can be sanded.
Not in use anymore because of health
hazards
Crack Fillers – plastic wood putty,
stick shellac, etc. They are used for
filling nail holes, cracks and dents.
5.4 Paint Finishes
Shellac – made by refining seed lac over a wash coat of shellac. After the
and its natural color is orange; white sealer has dried, it is sanded or
shellac is obtained by bleaching. Lac is steel-wooled to give the lacquer a
a resin exuded by certain insects in gripping surface.
India in the twigs of trees. These twigs
with the resin attached are called Opaque Finishing Materials
sticklac and are crushed and washed
to produce seed lac. Shellac is an 1. Paint
under or a preparatory coat for varnish Paint is the dry film formed from a mixture of
and wax finishes, but is not satisfactory a pigment (solids) and a vehicle (liquids or
as an independent finish because it is fluids) spread on a surface as a decorative or
not durable and turns white from protective coating.
contact with water. It is also used to
cover wood knots before a priming Pigment – is that solid, finely ground
lead and oil coat is applied because it portion which gives to paint the power
kills the resin in the knot and prevents to obscure, hide or color the surface.
discoloration. Pigments may be divided into white
and colored The white pigments can in
Varnish – is a resolution of resin in turn be divided into active (hiding)
drying oil (oil varnish) or in a volatile pigments and extender pigments.
solvent such as alcohol or turpentine
(spirit varnish). It contains no pigment Active (hiding) pigments are those
and hardens into a smooth, hard and that when mixed with the drying oil
glossy coat by the oxidation of the oil produces an opaque finishing material.
or by the evaporation of the alcohol. The most widely used active pigment
The chief resins used in varnishes are is the white lead which when used
copal or African fossil gums; dammar alone with linseed oil, will produce an
or resins from Singapore and the East excellent, durable paint. Other active
Indies; rosin, the residue left under the white pigments include zinc oxide
extraction of turpentine from pine (used with white lead to give increased
resins and rosin esters, obtain by hardness, greater durability, reduced
treating rosin with glycerine to make it caulking, greater color retention and
waterproof when dry. In general, oil elasticity), lithopone, titanium dioxide.
varnishes are more durable than spirit
varnishes. Spirit varnishes are either Extender pigments are inert
dammar varnish, made by treating pigments which when mixed with the
dammar resins with turpentine or drying oils possess very little hiding
shellac varnish, made by dissolving power. They are often referred to as
white or orange shellac in grain fillers, extenders or suspenders. They
alcohol. They dry by evaporation of the serve to prevent the primary
solvent. Drying time is from 4 to 24 ingredient from setting in a hard mass
hours. Varnish should never be applied at the bottom of the paint can. The
when the weather is moist or humid. extender pigments include calcium
carbonate, silica and mica. All paints
Lacquer – is made synthetically and is other than white paints also contain
closely related to rayon or nylon fabrics. color pigments in addition to white
It requires a special thinner sold by pigments. A good exterior paint shoul
each manufacturer for his own brand. contain not less than 65% pigment by
Average drying time is 1-1/2 hours. For weight. High quality exterior paints
fine lacquer finishes, a special contain not more than 10% of extender
undercoat of lacquer sealer is applied
pigments. Example of extender advantage of oil-resin paint is that its
pigment is talc. viscosity can be easily reduced by the
addition of water.

Vehicle – is the liquid or fluid portion of the Synthetic Latex (Rubber-Base) Paints –
paint which carries the particles of the paints made from synthetic latex which acts
pigment in suspension and by the oxidation as the pigment binder and the film forming
deposits and hardening binds them to the material for the paint. A careful balance of
painted surface or by evaporation, deposits synthetic latex and alkyd resins gives a
them thereon. A good paints vehicle will solution that can thinned with water for
contain from 85% to 95% drying oil and the application as a continuous film with
rest thinners and driers. The vehicle or liquid excellent adhesion and wash ability. Latex
portion of the paint consists of the following: paint is the preferred paint for plaster,
cement, concrete and masonry.
Binder – forms the film.
Driers – to speed up formulation of the Portland Cement-Base Paints – is a
film. Driers may be classified into two water-based paint (where the solvent is
types: water) used for painting concrete and
masonry surfaces.
(a) oil driers are used in powdered or
crystalline form such as litharge (monoxide Enamel Paints – are generally paints which
of lead), manganese dioxide, borate and; use varnish as a vehicle. They have the ability
of levelling brush marks, are more resistant to
(b) liquid driers are inorganic compounds of washing and rough usage and have a harder
lead, manganese and cobalt, which are and tougher film. They can have either a
dissolved in turpentine or benzene and glossy, semi-glossy or matt finish.
which mix readily with the oil at ordinary
temperatures. Rust-Inhibiting Paints – are protective
paints for ferrous metal and are of two types:
Volatile Solvent – known technically
as the thinner. The volatile solvent Priming Paint: e.g. red lead, litharge, lead
facilitates application and contributes, chromate
through its evaporation, the drying of
the paint, but is not a permanent part Finish Paint: e.g. lead sulfate, zinc dust
of the film.

Types of Paints 2. Paint Behavior and Defects


Well-formulated paint, skillfully applied over a
Oil Paint – is the principal paint for exterior properly prepared surface wears by gradual
wood surfaces. It contains white lead as the “chalking” and maintains a smooth, tough
white paint pigment, together with color and durable film that constitutes a
pigments and extenders in a vehicle satisfactory surface for repainting. Such a
consisting of drying oil (usually linseed oils), paint film will remain an effective protective
dryers and the solven t or thinner coating for a period of three to five years
(turpentine). depending upon the locality and the
characteristics of the original surface. It
Alkyd-Resin or Oil-Resin Emulsion Paints – requires little treatment beyond surface
oil and resin emulsified in water makes a dusting in preparation for repainting.
heterogeneous finishing material by an
emulsifying agent such as casein. A great Defective paint behavior and surface failures
are traceable to three main causes:
rubbing the spots with alcohol.
- Improper paint formulation. Subsequent weathering usually
- Inadequate surface preparation and restores the original color within a
careless application of paints. month or two.
- Faulty construction or building
materials. Washing – is characterized by
streaking on the surface, fading color,
The following are the various paint defects, the final exposure of the original
their causes, prevention: surface and accumulation of pigment
particles below the painted area. This
Excessive or premature chalking – is caused by water-soluble compounds
this is evidenced by surface dusting which develop by chemical reactions
and rapid thinning of the film, in the paint dissolved during rain
sometimes to bare wood. The cause storms and was out of the film. Also,
may be due to improper formulation when paints are applied during
or paint application. Paints containing periods of high humidity and low
too high a percentage of volatile temperatures, the film structure may
thinner forms a porous film subject be injured during the drying period.
has completely worn away. Prevention
requires merely a strict adherence to Stains – are surface discolorations
high standards of paint formulation which often disappear gradually as the
and application. paint film wears. Sometimes, however,
they go through the film necessitating
Sagging and Running – is marked by its removal and subsequent
irregular wavy lines that texture an repainting. Metal stains are sometimes
otherwise smooth finish film. The caused by water dripping from
cause is usually paint formulation with exposed metal. Prevention involves the
too low a pigment volume or too heavy coating of the metal. Galvanized iron
and careless application of a should be painted while metallic zinc
thin-consistency paint. It occurs dust in spar varnish or paint
sometimes when repainting an containing zinc oxide. Mildew stains
interior if an original gloss surface has are caused by air-borne fingi that feed
not been cut by sanding. Curing the on oil and multiply rapidly. They
condition necessitates sanding the cannot be easily removed. Old growth
irregularities and repainting. should be removed before repainting
Prevention involves maintaining by washing with 1 lb. of tri-sodium
proper proportions of pigment and phosphate or sodium carbonate with 1
linseed oil as to formulation and gallon of water. For prevention, the
careful brushing of properly thinned paint can be treated with about ¼
paint as to application. ounce of mercuric chloride per gallon
of water.
Storm Spotting – usually occurs after
continuous rains and electric storms Checking – is characterized by minute
are characterized by unsightly and cracks on the surface of elastic paint
irregular color changes. Rain films. Usually it is not a serious film
sometimes absorbs nitrates and defect, for checks do not extend
peroxides firmed by electrical through the film. The cause is
discharges and penetrates the paint improper application or improper
film, changing the refractive index of formulation of undercoats. The finish
the coating. The cure of the condition film is applied over a body coat not
can sometimes be accomplished by quite enough for a proper foundation.
Unequal tensions occur in drying and Blistering and Peeling – is
small surface checks result. The cure of characterized by swelling of the entire
condition involves wire brushing the film which is usually followed by a
affected areas and repainting it, if break in the film and subsequent
checking does not disappear under peeling. The cause is water pressure
the influence of normal wear. from behind the film due to faulty
Prevention involves the allowance of construction that allows moisture
sufficient drying time between coats seepage or abnormal condensation.
and the formulation of the body coat This is a mechanical damage that may
with a minimum amount of oil in order occur whatever the type or quality of
to develop a hard foundation for finish paint used. It sometimes also results
coat. when damp surfaces are covered by
quick-drying paints. This type of
Alligatoring - is an advance state of damage may be evident on wood,
checking, varying in degree to a coarse stucco or masonry surfaces. The cure
texturing of the finish film. The cause of condition requires the complete
involves application of a harder drying removal of the paint and repainting as
finish over soft or slow-drying for new work. Prevention necessitates
undercoats. As in checking, the permanent removal of sources,
formulation with too much linseed oil often involving extensive repairs and
in the priming or body coat may result waterproofing the moisture.
in alligatoring. The cure of condition, if
extensive, requires the removal of the Spot Fading – is characterized by color
film and repainting. Prevention changes and flatting of gloss in
necessitates precautions noted above irregular patches on the film. The
to prevent checking. cause is from uneven oil absorption,
usually a result of insufficient coats or a
Cracking and Scaling – are priming coat improperly formulated to
characterized by irregular cracks that penetrate and adequately seal surface
subsequently curl at the edge, flake pores. It may be emphasized when
and finally scale off. Over wood, scaling “skimping” is attempted, that is,
is usually most marked in direction of application of two coats when three
or across the grain. Cracking is a wear are needed, or the use of a cheaply
characteristic of hard-drying paints formulated paint. The cure of the
that contain large proportions of zinc condition is repainting. Prevention
oxide pigment. Scaling comes from requires merely the exercise of proper
the water pressure when moisture painting technique.
seeps through the crack to the original
surface. The condition is common to Wrinkling – should not be confused
any surface coated with paint with alligatoring, for wrinkling is
improperly formulated to withstand marked by a tough, leather-like
local conditions. The cure of the texturing. The cause is usually when
condition at an early stage requires paint is put on too thickly and not well
vigorous brushing and recounting brushed out and may be contributed
with a less brittle film. Prevention to by formulation, if too high a
involves the formulation to produce a proportion of oil is used in finish coats.
tougher, more elastic film. Usually this The cure of the condition requires only
means an increased percentage of sanding and repainting if texture is
white lead. slight. Otherwise, the film removal is
indicated with subsequent painting as
for new work. Prevention requires
strict adherence to high standards of
b. Digital Rule
paint formulation and thorough (Laser Meter)- used
brushing out in application. to Measure long
distances

6.1 Construction Tools and


c. Framing Square
Equipment (Hand Tools) is a layout tool that
is used to measure
90-degree angles at
the corners of
Tools and Equipment employed in
framework and joint.
construction are grouped into four
categories: d. Level Bar is a
long, straight tool
- Hand Tools that contains one or
- Power Tools more vials of liquid
and used to
- Construction Equipment
determine if the
- Heavy Equipment horizontal or vertical
is exact.
Hand Tools are the tools that use power
delivered by man only. e. Chalk line or
Marker Ink is used
for Marking Lines
1. Pry Bar

used to force open


boards used in
forming concrete.

3. Hammers

2. Measurement and Layout Tools


a. Claw Hammer is
a. Folding Rule an ordinary
Hammer used to
drive or remove nails

b. Sledge Hammer
is a heavy hammer
Tape Measure used to drive stakes
into the ground and
to break up concrete
and stones.
4. Screwdrivers 6. Chisels

a. Standard a. Wood Chisel is


Screwdriver has a used to trim wood
flat tip and is and clear away
designed to fit a excess material from
standard slotted wood joint.
screw

b. Philips
Screwdriver has an
X-shaped tip and is
b. Cold Chisel is
used to turn
used to trim metals
Philip-head screws
only.

c. Spiral Ratchet
Screwdriver is that
which relies on a 7. Special Hand Tools
pushing force rather
than a twisting
a. Nail Set is used to
force.
drive finishing nails
below the surface of
wooden trim or
5. Saws molding.

a. Ripsaw has
chisel-like teeth b. Pipe Wrench is
designed fro ripping used to turn around
or cutting with the objects like pipes
grain wood

b. Crosscut Saw is
used to cut across
the grain of wood c. Brick Trowel is
used to place and
trim mortar
c. Backsaw is a
between bricks or
special type of
concrete blocks
handsaw that has a
very thin blade and
makes very straight
cuts such as those
on trims and d. Bull Float is used
mouldings. to polish the surface
of wet concrete

d. Hacksaw is used
to cut metal.
Table Saw is used
e. Blind Riveter is for cutting large
used to fasten sheets of wood and
pieces of sheet wood composites
metal together. and consists of a
blade mounted on
an electric motor
beneath a table-like
surface.

Portable circular
6.2 Construction Tools and saw is used for
Equipment (Power Tools) cutting materials
that are difficult to
cut with stationary
Power Tools tools.
are tools that employ power supplied by
Power miter saw is
forces other than that coming from humans.
a circular saw
mounted over a
Different types of Power Tools are: small table used to
cut various angles in
1. Power Drill wood.

Saber saw is used


Power drill is used to cut curves or
to drill holes in holes in floors and
wood, metal, and roofs for pipes and
concrete. has a small
knife-shaped blade
that moves up and
down.

2. Power Screwdriver

4. Types of Power hammers


Power screwdriver
or screwgun is used
to install and Pneumatic
remove screws. Hammer or
Jackhammer is
used to break up
concrete or asphalt
paving

3. Types of Power Saws Rotary Hammer is


like an electric drill
that operates with
Radial arm saw is both rotating and
used for reciprocating
crosscutting wood actions and is used
and consists of a to drill holes in
motor-driven saw concrete.
blade that is hung
on an arm over a
table.
5. Types of Power Nailers 2. Types of Surveying Equipment

Nailers or nail gun Transit is an


fasten materials equipment used by
together by surveyors to
shooting nails into measure horizontal
the building and vertical angles
materials to obtain land
elevation.
Powder-actuated
stud driver is a kind
of nailer that is
powered by a Surveyor’s level
gunpowder and is determines an
used to drive long unidentified
pins into wood, steel, elevation from a
or concrete. known one.

Staplers are like


nailers but loaded
with u-shaped Construction laser
staples instead of flashes a narrow,
nails for fastening. accurate beam of
light to make a
baseline for
additional
measurements and
is used as a level or
as an alignment
tool.

6.3 Construction Tools and


Equipment (Construction 3. Types of Pumps

Equipment)
Water pump is used
to pump water out
Construction Equipment of holes in the
is a term that refers to large, complex tools ground so that
construction work
and machines that are designed to do a
can commence.
particular job.

1. Conveyor

Concrete Pump is
used to move
Conveyor is an concrete from
equipment which concrete mixer to
moves materials the concrete form.
other than fluid.
4. Concrete Mixer 1. Bulldozer

Concrete Mixer is a Bulldozer is a


machine that mixes tractor with a
concrete ingredients pushing blade
by means of a which moves earth
rotating drum. Raw and clears land of
materials are bushes and trees
introduced into the
mixing drum
through its open
end and discharge 2. Types of Cranes
by tilting the mixing
drum to allow the
Crawler Crane is a
concrete to pour
crane mounted on
out.
metal treads so that
it can move over
rough terrain.
5. Types of Welding Machine

Truck Crane is
mounted on a truck
a. Arc Welding frame so that it can
Machine is used to be driven in the site.
weld materials by
melting portions of
the metal.
Tower crane or
climbing crane is
used in the
construction of tall
building because it
has built-in jack that
raises the crane
from floor to floor as
b. Laser-powered
the building is
welder is used to
constructed.
weld materials by
employing a laser to
heat the metal.
3. Types of Excavators

Backhoe is used for


general digging
6.4 Construction Tools and which is usually
mounted on either a
Equipment (Heavy crawler or truck
Equipment) frame.

Trencher is a special
kind of equipment
Heavy Equipment that digs trenches or
are those which are very large and very long, narrow ditches
for pipelines or
powerful equipment used for construction.
cables.
Front-end loader is
a large shoveling
machine that can
scoop or deposit a
large amount of
material.

4. Other Construction Equipment

Scrapper is a
machine that loads,
hauls and dumps
soil over medium to
long distances

Grader is an
earthworking
machine that grades
or levels the ground

Compactor or roller
is an equipment
that compacts soil
to prepare for road
paving

Paver is a machine
that places, spreads
and finishes
concrete or asphalt
paving materials.

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