Professional Documents
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1a. Perform Work Safety
1a. Perform Work Safety
Sector:
METALS AND ENGINEERING SECTOR
Qualification:
SMAW NC I
Unit of Competency:
APPLY SAFETY PRACTICES
Module Title:
APPLYING SAFETY PRACTICES
SAVER’S TECHNOLOGICAL COLLEGE OF DAVAO, INC.
Roxas Street, Zone II, Digos City, Davao del Sur
COMPETENCY-BASED LEARNING MATERIALS
LIST OF COMPETENCIES
Common competencies
Talk to your trainer and agree on how you will both organize the
training under this module. Read through the module carefully. It
is divided into sections which cover all the skills and knowledge
you need to successfully complete.
Your trainer will tell you about the important things you need to
consider when you are completing the activities and it is important
that you listen and take notes.
Talk to more experienced work mates and ask for their guidance.
Introduction
You need to complete and pass self-check of this module before you
can perform higher level of competencies. Practices in this module will help
you familiarize and apply interpreted drawings and sketches including
welding symbols prior to actual demonstration of the process. Desirable
values and attitude must also be taken into consideration.
Assessment Criteria:
CONTENTS:
Hazards are identified correctly in accordance with OHS principles.
Safety signs and symbols are identified and adhered to.
ASSESSMENT CRITERIA:
1. Hazards are identified.
2. Safety sign and symbol are identified.
1. PPE
Gloves (leather)
Safety shoes
Goggles
2. Supplies and materials
CBLM in Safety Practices
Safety standards manual
Enterprise safety policies/guidelines
Reference books
Methodology
Lecture
Practical application
Assessment Method
Demonstration
Written Test
Oral Questioning
Alphabet of Lines
Objectives:
There are several different types of lines used on a print and each has
different meaning. To be able to interpret a print, the reader should have
knowledge of these lines. These lines are called alphabet of lines.
1. Object Line. Thick solid line used to show the visible shape of the
object.
___________________________
2. Hidden Line. Broken line of medium thickness and used to show the
edges and outlines not visible to the eye.
- - - - - - - - - - - - - - - - - - - - - ----
3. Center Line. Fine, broken line made up of a series of short and long
dashes alternately spaced. To show the center of circles, arcs, and
symmetrical objects and to aid in dimensioning the parts of the object.
4. Extension Line. Fine lines that extend from the object with a slight
break between and it is used to show dimensioning points.
6. Leader Line. Fine, straight line with an arrowhead or round solid dot
at one end and usually drawn at angle. Points directly to a surface for
the purpose of dimensioning or adding a note. A dot may be used at
the end of the straight line where reference is made to a surface area.
9. Chain Line. Heavy, broken line made up of a series of long and short
dashes alternately spaced. It is used to indicate the location and
extent of a surface.
10. Short Break Line. Heavy, irregular line drawn freehand used to
show a short break to conserve space on a drawing.
11. Long Break Line. Ruled, light line with freehand zigzags used
to show a long break to conserve spaced on a drawing.
Alphabet of Lines
Multiple Choice:
Direction: Read and analyze the statement carefully. Choose the best
answer and write the letter only in your answer sheet.
1. Fine lines with arrowheads usually touch the extension lines and show
distance given by the dimensions.
a. Hidden Lines c. Extension Lines
b. Dimension Lines d. Cutting Plane Lines
4. Fine lines that extend from the object with a slight break between and it
is used to show dimensioning points.
a. Chain Line c. Section Line
Date Document No.
Developed:
APPLY SAFETY Issued by:
PRACTICES Dec. 4, 2023 SAVER’S COLLEGE Page 12 of
Developed by: Revision # 106
CBLM Devt
LARRY O. CERBO
b. Object Line d. Extension Line
B. _________________________ I. _______________________
C. _________________________ J. _______________________
D. _________________________ K. _______________________
E. _________________________ L._______________________
F. _________________________ M. _______________________
G. _________________________ N. _______________________
A. _________________________ H. ________________________
B. _________________________ I. _______________________
C. _________________________ J. _______________________
D. _________________________ K. _______________________
E. _________________________ L._______________________
F. _________________________ M. _______________________
Dimensioning
Objectives:
Dimensioning Rules
Proper Improper
16.When giving the location dimensions for round holes, measure the
center – to – center distance between holes and from the center line of
the holes to the two nearest visible lines.
Correct Incorrect
25.Use radial dimensioning for large arcs, especially those with centers
outside the drawing paper.
26.For tuned pieces, put one set of dimensions on one side and the other
set on the other side of the view
Dimensioning
Multiple Choice:
Direction: Read and analyze the statement carefully. Choose
the best answer and write the letter only in your
answer sheet.
10. What is the distance between the extension lines and the object
or visible lines?
a. 1.0 mm
b. 1.5 mm
c. 3.0 mm
d. 4.0 mm
Scaling
Objectives:
Example:
a. Scale 1 : 100 mm
b. Scale 1 : 500 mm
Example:
a. Scale 10 : 1 mm
b. Scale 100 : 20 mm
Example:
a. Scale 1:1
Example:
Scale 1:300
1 x10.0 m =10.0
400 400
= 0.025 m or 2.5 cm
Scaling
Direction: Give the true lengths of the given dimensions using the
following scales.
a.
b.
c.
Date Document No.
Developed:
APPLY SAFETY Issued by:
PRACTICES Dec. 4, 2023 SAVER’S COLLEGE Page 32 of
Developed by: Revision # 106
CBLM Devt
LARRY O. CERBO
LEARNING OUTCOME #2 Identify Hazardous Area
Identify Orthographic Views and Isometric
Drawing
CONTENTS:
Orthographic Views
Orthographic Projection
Isometric Drawing
ASSESSMENT CRITERIA:
1. Orthographic and isometric drawings are identified.
2. Orthographic and isometric views are explained.
4. PPE
Gloves (leather)
Safety shoes
Goggles
5. Supplies and materials
CBLM in Safety Practices
Safety standards manual
Enterprise safety policies/guidelines
Reference books
Methodology
Modular/Self learning
Demonstration
Film Viewing
Assessment Method
Learning Experience
10. Answer Self-Check No. Compare your answer to the answer key
2.2-2 2.2-2. If you got 100% correct answer in
this self-check, you can now move to the
next information sheet. If not review the
information sheet and go over the self-
check again.
13. Do Activity Sheet No. Compare your work to the checklist and
2.2-3-1 let your trainer check it. If you got 100%
correct answer in this activity, you can
now move to the next Learning Outcome.
If not review the information sheet and
go over the activity again.
Orthographic View
Objectives:
E. Rear View or Back View. View that is the opposite of the front
view.
F. Left Side View. View directly observed at the left of the front
view and it is the opposite of the Right Side View.
2. The side views are horizontally in line with the front view.
3. The width of the top is equal to the width of the side views.
10. No line or edge of the object can be projected longer than its true
length.
Orthographic Views
Multiple Choice:
Direction: Read and analyze the statement carefully. Choose the best
answer and write the letter only in your answer sheet.
Orthographic Projection
Objectives:
Orthographic Projection
TV – Top View
RV – Rear View
BV – Bottom View
3. Profile or Inclined Plane. This is the plane that will show the
shape of an object when viewed from the side and the distance
from the bottom to top and the distance from front to rear.
Orthographic Projection
Multiple Choice:
1. The top view is directly above the front view, the right side view is
directly to the right of the front view and the rear view is directly
behind the front view.
a. Isometric Drawing c. First Angle Projection
b. Orthographic Drawing d. Third Angle Projection
3. This will show the shape of an object when viewed from the side
and the distance from the bottom to top and the distance from
front to rear.
a. Projection c. Inclined Plane of Projection
b. Frontal Plane of Projection d. Horizontal Plane of Projection
A B C
A B C
A B C
Isometric Drawing
Objectives:
At the end of the lesson, the trainees are expected to;
Isometric Drawing
The term isometric is derived from two words: iso and metric.
Iso means equal and metric means measure. Thus isometric means
equal measure. In other words, the size of an isometric view is in
The three axes of an isometric drawing are the vertical axis, the
300 left and right cross-axes. The three positions involved in drawing
these axes are also shown in this figure.
Figure 2
2. Draw the axis 120° apart, with one vertical and the other two
drawn to the right and left at an angle of 30° to the horizontal, see
Figure 6
5. Measure the width and length of slot, and draw lines parallel and
perpendicular to the rectangle to complete the object.
Multiple Choice:
Direction: Read and analyze the statement carefully. Choose the best
answer and write the letter only in your answer sheet.
A.
a b c d
B.
1.
2.
CONTENTS:
Weld Joints
Parts of a Welding Symbol
Supplementary Symbol
Typical Welding Symbol
ASSESSMENT CRITERIA:
1. Drawing symbols are interpreted according to drawing
standards.
2. Dimensional tolerances and notations are interpreted
according to specifications.
Learning Experience
Weld Joints
Objectives:
1. Butt Joint
Butt joints are used when parts are joined end – to – end, as in
a pipeline or a ship’s deck plates. Some type of groove configuration is
specified on the ends of the pieces being joined. The edges of the base
metal may require preparation before welding. Edge preparation
refers to how the edges of the joint are shaped prior to welding. If the
base metal is thin, the edges may just be squared without additional
machining or cutting. The edges of thin metal may also be bent to
form flare – groove or edge – flange joints.
Generally, when base metal over 3/16” (4.8 mm) thick is used;
edges are beveled by machining or flame cutting. Edges preparation is
required to allow the weld to penetrate to the required depth. Thick
base metal may be machined, gouged, or flame cut along the upper or
lower edges of the joint, or both, to form a double – bevel, V -,J -, or U
– groove. A butt joint maybe prepared using any of the edge
preparations.
a. The groove face is the surface formed on the edge of the base
metal after it has been machined or flame cut.
b. The total angle formed between the groove face on one piece and
the groove face on the other piece is the groove angle.
c. The bevel angle is the angle from the root face to the groove
face on one piece.
d. The root of the weld is the bottom edge of the base metal.
e. The distance from the root of the weld to the point where the
bevel angle begins is the root face
g. The face of the weld is the outer surface of the weld base on
the side of the weld.
i. The toe of the weld is the point where the weld bead contacts
the base metal surface. It occurs twice on each on each weld
bead.
3. Corner Joint
5. Edge Joint
Weld Joints
I. Multiple Choice:
Direction: Read and analyze the statement carefully. Choose the best
answer and write the letter only in your answer sheet.
3. Most of the joint made in the fabrication of steel plate assures the
efficiency of the joint. What metal joint used in the fabrication of the
product?
a. Lap Joint c. Edge Joint
b. Butt Joint d. Corner Joint
4. Edge jointis formed when the surfaces of two pieces of metal are in
contact and the edges are
a. inverted T-joint c. flush even
b. joined end-to-end d. lapping to each other
5. The edges of the base metal are prepared in the butt joint position.
a. inverted T-joint c. flush even
b. joined end-to-end d. lapping to each other
6. Depth of weld that extends into the joint from the surface of the base
metal
a. edge preparation c. root reinforcement
b. face reinforcement d. joint penetration
7. Surface formed on the edge of the base metal after it has been
machined or flamed cut.
a. root face c. bevel angle
b. groove face d. groove angle
Welding Symbols
Objectives:
WELDING SYMBOL
Welding symbols are the language used to let the welder know
exactly what welding is needed. It is used as shorthand and can
provide the welder with all of the required information needed to make
the correct weld.
L – Length of Weld
- Field Weld
- Contour Symbol
1. A reference line
2. An arrow.
3. A basic welding symbol
4. A tai
Arrow Location
Welds on the ‘arrow side of the joint’ are shown by inverting the
weld symbol and placing it beneath the reference line.
Bead
Fillet
Single V Butt
Single U Butt
Single J Butt
Double V Butt
Double U Butt
Stud
Surfacing
4. The tail is added to the symbol only when special notes are
required. A number or letter code used inside the tail direct the
welder to special notes located elsewhere on the drawing. These
notes may specify the heat treatment, welding process used, or
other information not given on the welding symbol.
Welding Symbols
5. The symbol triangle attached to the reference line indicates the type of
weld.
a. Bead c. Square Butt Weld
b. Fillet d. Single V Butt Weld
6. This type of weld attached below the reference line indicating that the
weld is to be made.
a. Arrow side of the joint b. Both sides of the joint
b. Other side of the joint c. None of the above
9. Basic weld symbol is only a part of the welding symbol indicating the
a. position of the weld c. size of the weld
b. types of weld d. especial notes required
Supplementary Symbols
Objectives:
1. Flush contour symbol is located on the same side as the symbol and
indicates the weld should be approximately a flat plane with the
surface.
Supplementary Symbols
Multiple Choice:
Direction: Read and analyze the statement carefully. Choose the best
answer and write the letter only in your answer sheet.
7. What should be included in the welding symbol when the welded joint
requires grinding?
a. finishing symbol c. convex contour symbol
b. flush contour symbol d. concave contour symbol
8. The appearance of the weld profile with the flush contour symbol
included in the welding symbol is
a. weld is underfill
b. weld should be grinded
c. weld raised above the surface of the base metal
d. weld is approximately flat with surface of the base metal
9. When concave contour symbol is located on the same side as the weld
symbol, this indicates that
a. weld is underfill
b. weld should be grinded
c. weld should be raised above the surface of the base metal
d. weld is approximately flat with surface of the base metal
Objectives:
Holes in the arrow side member of a joint for plug welding are
indicated by placing the weld symbol below the reference line. Holes in
the other side member of the joint for plug welding are indicated by
placing the weld symbol above the reference line. Refer to the figure
for the location of the dimensions used for plug welding.
The diameter or size is located to the left of the symbol (A). The
angle of the sides of the hole, if not square, is given above the symbol
(B). The depth of build-up, if not completely flush with the surface, is
the given in the symbol (C). The center-to-center dimensioning or
pitch is located on the right of the symbol (D).
I. Multiple Choice:
Direction:Interpret carefully the illustrations given. Choose the best
answer ad write the letter only in your answer sheet.
1.
a. c.
2.
a. b. c. d.
3.
b. d.
4.
a. c.
5.
a. b. c. d.
1.
Site Welding
a. b. c. d.
2.
Date Document No.
Developed:
APPLY SAFETY Issued by:
PRACTICES Dec. 4, 2023 SAVER’S COLLEGE Page 97 of
Developed by: Revision # 106
CBLM Devt
LARRY O. CERBO
Root Gap: 0
a. b. c. d.
3.
a. b. c. d.
TECHNICAL TERMS
Date Document No.
Developed:
APPLY SAFETY Issued by:
PRACTICES Dec. 4, 2023 SAVER’S COLLEGE Page 98 of
Developed by: Revision # 106
CBLM Devt
LARRY O. CERBO
1. Drawing Illustrating objects using drawing
instruments
Competency standard:
Unit of competency: INTERPRET WORKING DRAWING AND SKETCHES
Title of Module Interpreting Working Drawing and Sketches
Demonstration
Questioning
Observation
Portfolio
Written
The evidence must show that the students can…
LO I: Interpret Technical Drawing
machine parts
Student’s name:
Teacher’s name:
Trade area:
Competency
standards
Unit of
competency:
Date of observation
Description of assessment
activity
Location of assessment
activity
The student….can If yes, tick the box
identify dimension according to the drawing
specifications
identify and follow instructions according to
the job requirements
identify material requirements according to
the specification
interpret symbols according to the standards
identify tolerance, limits and fits according to
the specification
draw sketch according to the requirement
specify dimensions in sketch according to the
job requirement
include instruction and sketch according to
the standard
Did the student’s overall performance meet the Yes No
standard?
Demonstration
Student’s name:
Teacher’s name:
Trade area:
Competency standards
Unit of competency:
Time of assessment:
Instructions for demonstration
Given the necessary materials the student must be able to:
PERFORMANCE STANDARDS
machine parts