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COMPETENCY- BASED LEARNING MATERIAL

Sector:
METALS AND ENGINEERING SECTOR

Qualification:
SMAW NC I
Unit of Competency:
APPLY SAFETY PRACTICES

Module Title:
APPLYING SAFETY PRACTICES
SAVER’S TECHNOLOGICAL COLLEGE OF DAVAO, INC.
Roxas Street, Zone II, Digos City, Davao del Sur
COMPETENCY-BASED LEARNING MATERIALS

LIST OF COMPETENCIES

Common competencies

1 Apply Safety Practices Applying Safety Practices MEE722201

2 Interpret Drawings and Interpreting Drawings and MEE721202


Sketches Sketches
3 Perform Industry Performing Industry MEE721203
Calculations Calculations
4 Contribute to Quality Contributing to Quality MEE721204
System System
5 Use of Hand Tools Using Hand Tools MEE721205

6 Prepare Weld Materials Preparing Weld Materials MEE721206

7 Set-up Welding Equipment Setting-up Welding Equipment MEE721207

8 Fit-up Weld Materials Fitting-up Weld Materials MEE721208

9 Repair Welds Repairing Welds MEE721209

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HOW TO USE THIS COMPETENCY BASED LEARNING MATERIAL
Welcome to the Module; Performing work safety. This module
contains training materials and activities for you to complete.
The unit of competency “Perform work safety" contains information
and applications on safety practices and procedures. It is one of the
Common Competencies of Shielded Metal Arc Welding National
Certificate Level II (SMAWNC II).
You are required to go through a series of learning activities in order
to complete each learning outcome of the module. In each learning
outcome there are Information Sheets, Resource Sheets and Reference
Materials for further reading to help you better understand the required
activities. Follow these activities on your own and answer the self-check at
the end of each learning outcome. Get the answer key from your instructor
and check your work honestly. If you have questions, please don’t hesitate
to ask your facilitator for assistance.
Recognition of Prior Learning (RPL)
You may already have some or most of the knowledge and skills
covered in this module because you have:
 been working for some time
 Already completed training in this area.
If you can demonstrate to your trainer that you are competent in a
particular skill or skills, talk to your trainer about having them formally
recognized so you won't have to do the same training again.
If you have qualification or Certificates of Competency from previous
training, show them to your trainer. If the skills you acquired are still
relevant to this module, they may become part of the evidence you can
present for RPL.
At the end of this learning material is a Learner’s Diary, use this diary
to record important dates, jobs undertaken and other workplace events
that will assist you in providing further details to your trainer or assessors.
A Record of Achievements also provided for your trainer to complete once
you completed the module.
This learning material was prepared to help you achieve the required
competency in interpreting blueprint. This will be the source of information
for you to acquire the knowledge and skills in this particular trade
independently and at your own pace with minimum supervision or help
from your instructor.

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In doing the activities to complete the requirements of this module,
please be guided by the following:

 Talk to your trainer and agree on how you will both organize the
training under this module. Read through the module carefully. It
is divided into sections which cover all the skills and knowledge
you need to successfully complete.

 Work through all information and complete the activities in each


section. Read the information sheets and complete the self-checks.
Suggested references are included to supplement the materials
provided in this module.

 Most probably your trainer will also be your supervisor or manager.


He/she is there to support you and show you the correct way to do
things. Ask for help.

 Your trainer will tell you about the important things you need to
consider when you are completing the activities and it is important
that you listen and take notes.

 You will be given plenty of opportunities to ask questions and


practice on the job. Make sure you practice your new skills during
regular work shifts. This way you will improve both your speed and
memory and also your confidence.

 Talk to more experienced work mates and ask for their guidance.

 Use self-check questions at the end of each section to test your


own progress.
 When you are ready, ask your trainer to watch you perform the
activities outlined in this module.

 As you work through the activities, ask for written feedback on


your progress. Your trainer keeps feedback/pre-assessment reports
for this reason. When you have successfully completed each
element, ask your trainer to mark on the reports that you are ready
for assessment.
 When you have completed this learning material and feel confident
that you have had sufficient knowledge and skills, your trainer will
arrange an appointment with a registered assessor to assess you.
The results of your assessment will be recorded in your
Competency Achievement Record.

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MODULE CONTENT

Unit of Competency : Apply Safety Practices

Module Title : Applying Safety Practices

Introduction

This module contains information and applications in safety


precaution and practices.

You need to complete and pass self-check of this module before you
can perform higher level of competencies. Practices in this module will help
you familiarize and apply interpreted drawings and sketches including
welding symbols prior to actual demonstration of the process. Desirable
values and attitude must also be taken into consideration.

This module consists of two learning outcomes. Each learning


outcome contains learning activities for both knowledge and skills,
supported with information sheets, job sheets, operation sheets and self-
checks, gathered from different sources. Before you perform the manual
exercises, read the information/job/operation sheets mentioned in the
special instruction column and answer the self-check for confirmation that
you are equipped with the knowledge necessary to perform the skills
portion of the particular learning outcome with your instructor.

Upon completion of this module, you have to submit yourself to your


instructor for assessment. You will be given a Certificate of Completion as
a proof that you have met the standard requirements (Knowledge & Skill)
for this module. The assessment could be made using different methods,
as prescribed in the competency standard.

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Learning Outcomes:

Upon completion of the module, the trainees/students should


be able:

1. Identify hazardous areas and conditions.


2. Use protective clothing and devices.
3. Perform safe handling of tools, equipment and materials.
4. Explain/perform first aid procedure.
5. Use fire extinguisher.

Assessment Criteria:

1. Hazards are identified correctly in accordance with OHS


principles.
2. Safety signs and symbols are identified and adhered to.
3. Appropriate protective clothing and devices correctly selected and
used in accordance with OHS requirements or industry/company
policy
4. Safety procedures for pre-use check and operation of tools and
equipment followed in accordance with industry/ company
policies.
5. Tools, equipment and materials handled safely in accordance
with OHS requirements and industry/ company policies.
6. First aid treatment of injuries are carried out according to
recommended procedures
7. Fire extinguisher selected and operated correctly according to the
type of fire.

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LEARNING OUTCOME #1 Identify hazardous area and condition

CONTENTS:
 Hazards are identified correctly in accordance with OHS principles.
 Safety signs and symbols are identified and adhered to.

ASSESSMENT CRITERIA:
1. Hazards are identified.
2. Safety sign and symbol are identified.

CONDITIONS: The students/ trainees must be provided with the following:

1. PPE
 Gloves (leather)
 Safety shoes
 Goggles
2. Supplies and materials
 CBLM in Safety Practices
 Safety standards manual
 Enterprise safety policies/guidelines
 Reference books
Methodology
 Lecture
 Practical application

Assessment Method
 Demonstration
 Written Test
 Oral Questioning

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Learning Experience

LEARNING OUTCOME #1: Identify Hazardous Area and Condition

Learning Activities Special Instructions

1. Read Information Sheet If you have some problem on the content


No. 2.1-1 Alphabet of Lines of the information sheet don’t hesitate to
and Applications approach your facilitator.

If you feel that you are now


knowledgeable on the content of the
information sheet, you can now answer
self check provided in the module.

2. AnswerSelf-Check No. Compare your answer to the answer key


2.1-1 2.1-1. If you got 100% correct answer in
this self-check, you can now move to the
next information sheet. If not review the
information sheet and go over the self-
check again.

3. Read Information Sheet If you have some problem on the content


No. 2.1-3 Dimensioning of the information sheet don’t hesitate to
approach your facilitator.

If you feel that you are now


knowledgeable on the content of the
information sheet, you can now answer
self check provided in the module.

4. Answer Self-Check No. Compare your answer to the answer key


2.1-3 2.1-3. If you got 100% correct answer in
this self-check, you can now move to the
next information sheet. If not review the
information sheet and go over the self-

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check again.

5. Read Information Sheet If you have some problem on the content


No. 2.1-4 Scaling of the information sheet don’t hesitate to
approach your facilitator.

If you feel that you are now


knowledgeable on the content of the
information sheet, you can now answer
self check provided in the module.

6. Answer Self-Check No. Compare your answer to the answer key


2.1.4 2.1-4. If you got 100% correct answer in
this self-check, you can now move to the
next information sheet. If not review the
information sheet and go over the self-
check again.

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Information Sheet 2.1-1

Alphabet of Lines

Objectives:

At the end of the lesson, the trainees are expected to;

1. Identify the different types of basic lines used in drawing.


2. Explain the application of basic lines.

There are several different types of lines used on a print and each has
different meaning. To be able to interpret a print, the reader should have
knowledge of these lines. These lines are called alphabet of lines.

1. Object Line. Thick solid line used to show the visible shape of the
object.

___________________________

2. Hidden Line. Broken line of medium thickness and used to show the
edges and outlines not visible to the eye.

- - - - - - - - - - - - - - - - - - - - - ----

3. Center Line. Fine, broken line made up of a series of short and long
dashes alternately spaced. To show the center of circles, arcs, and
symmetrical objects and to aid in dimensioning the parts of the object.

__ _____ __ _____ __ ______ __

4. Extension Line. Fine lines that extend from the object with a slight
break between and it is used to show dimensioning points.

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5. Dimension Line. Lines used to indicate the measurement of objects.
It consists of three parts: arrowheads, fine line, and number or
measurement. The fine lines have the same thickness or weight as the
projection line. The arrowheads are short heavy strokes (called flares)
placed at the extremities of this fine line. The shape of an arrowhead
is like the point of an ordinary pen. The number or figure is usually
positioned at the middle of the fine line and its axis is perpendicular
to it.

6. Leader Line. Fine, straight line with an arrowhead or round solid dot
at one end and usually drawn at angle. Points directly to a surface for
the purpose of dimensioning or adding a note. A dot may be used at
the end of the straight line where reference is made to a surface area.

7. Cutting Plane Line. A thick broken line made up of a series of one


long and two short dashes alternately spaced. The arrowheads are
placed at right angles to the cutting plane line. The purpose of this
line is to indicate where an imaginary cut is made through the object.
The arrow points in the direction in which the section should be
viewed. Letters next to the arrowheads identify the section in cases
where more than one section is shown on the drawing. These lines are
oriented vertically, horizontally, or at the actual angle at which the
part is drawn.

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8. Section Lines. Series of fine lines-solid or solid and broken-arranged
in specific patterns. They may be shown either straight or curved.
When shown straight, they are usually drawn at a 45 0 angle. It is used
to indicate the imaginary cut surface referred to by the cutting plane
line. To represent various kinds of materials.

9. Chain Line. Heavy, broken line made up of a series of long and short
dashes alternately spaced. It is used to indicate the location and
extent of a surface.

__________ ____ __________

10. Short Break Line. Heavy, irregular line drawn freehand used to
show a short break to conserve space on a drawing.

11. Long Break Line. Ruled, light line with freehand zigzags used
to show a long break to conserve spaced on a drawing.

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12. Phantom Line. Light, broken line made up of a series of long
and two short dashes used to show alternate positions of a part; to
show relationship of existing part to new part; and to show machined
surfaces.

__________ __ __ ________ __ __ __________

Self – Check 2.1-1

Alphabet of Lines

Multiple Choice:
Direction: Read and analyze the statement carefully. Choose the best
answer and write the letter only in your answer sheet.

1. Fine lines with arrowheads usually touch the extension lines and show
distance given by the dimensions.
a. Hidden Lines c. Extension Lines
b. Dimension Lines d. Cutting Plane Lines

2. The purpose of this line is to indicate where an imaginary cut is made


through the object.
a. Hidden Lines c. Extension Lines
b. Dimension Lines d. Cutting Plane Lines

3. Series of fine lines-solid or solid and broken arranged in specific patterns


used to represent various kinds of materials.
a. Chain Line c. Section Line
b. Break Line d. Phantom line

4. Fine lines that extend from the object with a slight break between and it
is used to show dimensioning points.
a. Chain Line c. Section Line
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b. Object Line d. Extension Line

5. Used to show the visible shape of the object.


a. Chain Line c. Section Line
b. Object Line d. Extension Line

II. Identifying Alphabet of Lines


Refer to the drawing Jig Support, identify the following types of lines.

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A. _________________________ H. ________________________

B. _________________________ I. _______________________

C. _________________________ J. _______________________

D. _________________________ K. _______________________

E. _________________________ L._______________________

F. _________________________ M. _______________________

G. _________________________ N. _______________________

ANSWER KEY 2.1-1

A. _________________________ H. ________________________

B. _________________________ I. _______________________

C. _________________________ J. _______________________

D. _________________________ K. _______________________

E. _________________________ L._______________________

F. _________________________ M. _______________________

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G. _________________________ N. _______________________

Information Sheet No. 2.1-2

Dimensioning

Objectives:

At the end of the lesson, the trainees are expected to;

1. Observed proper dimensioning on the illustrated


objects.

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Dimensions are indicated in the drawings by dimension lines
and numerical figures. Dimension lines is used to indicate the
measurements of objects. The two kinds of dimensions are size and
location dimensions. Size dimension give the detail and overall sizes of
the object. Lcoation dimensions merely locate part or parts of the
object. To locate a part, there must be at least two location
dimensions.

Size Dimension Location Dimension

Overall dimensions are shown the total thickness or height,


width, and length of an object, while detail dimensions are the
thickness, length, and width of each part of the same object. Complete
dimensioning of any object is necessary no matter how simple or
complex it may be.

Dimensioning Rules

To help the beginner remember the dimensioning rules, it


should be remembered that each rule is followed by illustration or
illustrations. Not included here are rules followed in advance
dimensioning such as limit dimensioning and the dimensioning of
weld joints. The foolowing are the dimensioning rules wikch every
draftman should remember:

1. Dimensioning should generally be placed between views.


The areas or spaces between views are indicated by light – shaded
line.

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2. Avoid repetition of dimensions.

a. Sound practice b. Unsound practice

3. Dimension lines should be parallel to the edge or line being


measured.

This Not This

4. The flare of arrowhead should be properly made. In sketching, an


arrowhead may be made with one heavy stroke of the soft pencil.

Proper Improper

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5. The fine line in a dimension line must be strictly observed. It should
be about one – fourth the thickness of the visible line. Its thickness
should be the same as that of the projection line.

This Not This

6. The figures or numbers in a dimension line should be legible and


properly located.

This Not This

7. Dimensional figures are preferably directional. Undirectional


dimensions may be used if the company desires them. Never mix
directional dimensions in a drawing.

Directional (Preferred for Undirectional (Practiced in


Beginners) some industrial firms

8. Use an outside dimension if the space is limited, and use an inside


dimension if the space is ample or wide.

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Inside Dimension Outside Dimension

9. Only metric measurements should appear in drawings

Good Practice Bad Practice

Note: Use one system of measurement in every drawing

10.Continuous dimensions should be used whenever possible.

11.Staggered dimensioning should be used when the spaces for the


dimensions are narrow.

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12.A dimension line may be terminated by a projection, visible, hidden,
or center line.

By Projection By Visible Line

By Center Line By Hidden Line

13.Dimension lines should be extended beyond the edge or line being


measured. It should always touch the projection line or edge being
measured.

This Not This

14.Arrowheads should point to the terminating line and not to the


dimensional figure.

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This Not This

15.Let no workman add or subtract dimensions. To put it another way,


complete all dimensions needed.

Preferred Poor Practice

16.When giving the location dimensions for round holes, measure the
center – to – center distance between holes and from the center line of
the holes to the two nearest visible lines.

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17.Place dimension closest to the part being measured. Dimensions may
be placed inside a view.

Preferred Poor Practice

18.Never crowd dimensions. The dimension closest to a view should be


about 7 mm. the other dimensions could be similarly spaced. Avoid
aligning dimensional figure vertically.

This Not This

19.Projection or extension lines should be properly drawn. They should


extend about 3 mm from the dimension line and not closer than
1½ mm from the object or visible line.

This Not This

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20.Give the diameter of a circle or round hole. Note the various ways of
positioning the dimension lines.

21.Give the radii of arcs.

22.Measure angles in degrees. The figures should be undirectional. In


this case the dimension line is in the form of an arc the center of
which is at the vertex of the angle.

23.Dimension irregular curves by the square or base line method.

Square Method Baseline Method


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24.Write or print the directional figures properly.

Correct Incorrect

25.Use radial dimensioning for large arcs, especially those with centers
outside the drawing paper.

26.For tuned pieces, put one set of dimensions on one side and the other
set on the other side of the view

27.Metric measurements may be given in whole numbers.In this case, a


note should be added to the drawing to identify the kind of
dimensions used. Such as a note may run thus: “All dimensions are
in centimeters,” “All dimensions are in millimeters,” or “All
dimensions are in meters unless otherwise specified.”

Note: All dimensions are

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in centimeters

28.Dimensions may be as notes in the drawing.

29.Avoid crossing dimensions


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Sound Practice Unsound Practice

Self – Check No. 2.1-2

Dimensioning

Multiple Choice:
Direction: Read and analyze the statement carefully. Choose
the best answer and write the letter only in your
answer sheet.

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1. This gives the total thickness, width, and length of an object.
a. Dimension Line
b. Size Dimension
c. Overall Dimension
d. Location Dimension

2. Dimensions should be placed


a. between views
b. above the top view
c. below the front view
d. on the right side of the front view

3. Figures or numbers are located


a. after the arrowhead
b. before the arrowhead
c. parallel at the middle of the arrows
d. perpendicular at the middle of the arrows

4. When will you apply outside dimensioning?


a. hidden parts of the object
b. dimensioning on arcs and circles
c. space between edges of the objects are narrow
d. space between edges of the objects are too wide

5. When locating dimension between circles, dimension is placed


a. center-to-edges of circles
b. between endpoint edges of circles
c. between near point edges of circles
d. center-to-center distances between circles

6. Which of the following is preferred rule of dimensioning?


a. b. c. d.

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7. What is the problem on dimensioning of the illustrated object?

a. Sizes of the figures are not proportional with the dimension


line.
b. Dimension lines are of the same weight with the object line.
c. Dimensions too closed to the object lines
d. Free on dimensioning problems.

8. What should be the approximate thickness of dimension lines


compared to the object lines?
a. 1/16
b. 1/8
c. 3/16
d. 1/4

9. This is the preferred distances between dimension lines and the


object lines.
a. 3 mm
b. 5 mm
c. 7 mm
d. 10 mm

10. What is the distance between the extension lines and the object
or visible lines?
a. 1.0 mm
b. 1.5 mm
c. 3.0 mm
d. 4.0 mm

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ANSWER KEY 2.1-2

Information Sheet No. 2.1-3

Scaling

Objectives:

At the end of the lesson, the trainees are expected to;

1. Align proportionaly objects to be the illustrated in the


drawing paper.

Scaling is the process of making an object shorter or longer,


bigger or smaller so that it could be conviniently drawn on paper.

Rules used by pattern makers in a foundry shop are scaled to


compensate for the expansion and contraction of materials for casting.
Also, the rules, traingular in cross-section, used by architects and
engineers you might have seen around, are scaled to make buildings,
highways and amchineries shorter or smaller for accomodation on
drawing paper.

The rule below is an architectural or mechanical engineer’s rule.


Reduction in size is based on proportion of the millimeters.

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Methods of Scaling

1. Reducing Method. This method is applied when the object to


be drawn is bigger than the size of the gragihng
paper where to draw. This is most practiced method
of scaling for engineering works.

Example:
a. Scale 1 : 100 mm
b. Scale 1 : 500 mm

2. Enlarging Method. The object to be drawn is too small for the


size of the graphing paper. This needs the object to
be enlarge that is proportional to the size of the
graphing paper.

Example:
a. Scale 10 : 1 mm
b. Scale 100 : 20 mm

3. Retaining Method. The object to be drawn need not to be


alter to be proportional to the graphing paper.

Example:
a. Scale 1:1

The scale size of a drawing is always in direct proportion to the


actual size of the object. The figure on the left side represents the
quantity of measure for the drawing while the figure on the right side
represents the corresponding quantity of measure for the object being
illustrated.

Example:

a. Scale 1:100 is used and the dimension of the object is 10


meters. The linear distance on the print, therefore, is 0.1
meter of the object distance.
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1 x 10 m =0.1 m
100

b. What is the linear distance in the blueprint of a 10.0 meters


distance if the scale applied is 1:400?

Scale 1:300

1 x10.0 m =10.0
400 400

= 0.025 m or 2.5 cm

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Activity Sheet 2.1-3

Scaling

Direction: Give the true lengths of the given dimensions using the
following scales.

1. 3.0 m scaled to 1:100

2. 5.25 m scaled to 1:300

3. 125 cm scaled to 1:50

4. 250 cm scaled to 1:400

5. 7.5 m scaled to 1:1000

6. With the architectural rule, measure the following lines and


give the true lengths according to scales 1:500

a.

b.

c.
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LEARNING OUTCOME #2 Identify Hazardous Area
Identify Orthographic Views and Isometric
Drawing
CONTENTS:
 Orthographic Views
 Orthographic Projection
 Isometric Drawing

ASSESSMENT CRITERIA:
1. Orthographic and isometric drawings are identified.
2. Orthographic and isometric views are explained.

CONDITIONS: The students/ trainees must be provided with the following:

3. Tools and equipment


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Tools Equipment Tools Equipment
30° x 60° Triangle Drawing Board
30° x 60° Triangle Drawing Board
45° x 45° Triangle 45° x 45° Triangle
T-square T-square

Foot Rule Foot Rule


Protractor Protractor

4. PPE
 Gloves (leather)
 Safety shoes
 Goggles
5. Supplies and materials
 CBLM in Safety Practices
 Safety standards manual
 Enterprise safety policies/guidelines
 Reference books
Methodology

 Modular/Self learning
 Demonstration
 Film Viewing
Assessment Method

 Interview (oral questionnaire)


 Demonstration
 Written Test

Learning Experience

LEARNING OUTCOME #2: Identify Orthographic Views and Isometric


Drawing

Learning Activities Special Instructions

7. Read Information Sheet If you have some problem on the content


No. 2.2-1 Orthographic of the information sheet don’t hesitate to
Views
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approach your facilitator.

If you feel that you are now


knowledgeable on the content of the
information sheet, you can now answer
self check provided in the module.

8. Answer Self-Check No. Compare your answer to the answer key


2.2-1 2.2-1. If you got 100% correct answer in
this self-check, you can now move to the
next information sheet. If not review the
information sheet and go over the self-
check again.

9. Read Information Sheet If you have some problem on the content


No. 2.2-2 Orthographic of the information sheet don’t hesitate to
Projection approach your facilitator.

If you feel that you are now


knowledgeable on the content of the
information sheet, you can now answer
self check provided in the module.

10. Answer Self-Check No. Compare your answer to the answer key
2.2-2 2.2-2. If you got 100% correct answer in
this self-check, you can now move to the
next information sheet. If not review the
information sheet and go over the self-
check again.

11. Read Information If you have some problem on the content


Sheet No. 2.2-3 on of the information sheet don’t hesitate to
Isometric Drawing approach your facilitator.

If you feel that you are now


knowledgeable on the content of the
information sheet, you can now answer
self check provided in the module.

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12. Answer Self-Check No. Compare your answer to the answer key
2.2-3 1.2-3. If you got 100% correct answer in
this self-check, you can now move to the
next information sheet. If not review the
information sheet and go over the self-
check again.

13. Do Activity Sheet No. Compare your work to the checklist and
2.2-3-1 let your trainer check it. If you got 100%
correct answer in this activity, you can
now move to the next Learning Outcome.
If not review the information sheet and
go over the activity again.

Information Sheet 2.2-1

Orthographic View

Objectives:

At the end of the lesson, the trainees are expected to;

1. Identify the principal views of the object.


2. Explain the principles of orthographic drawing.

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Orthographic drawing is a special type of drawing which may
not be pleasing to the eyes but it is easier to understand than other
types of drawing after one develop skills in reading and interpreting it.

Orthographic comes from the Greek words “Orthos” and


“Graphos” meaning straight and draw.

View is the different position used in orthographic projection


that an object may be projected and this is done by extending
perpendicular lines to the plane from all parts of the object.

The Six Orthographic Views

A. Front View. Front view is observed directly behind the rear


view.

B. Right Side View. View directly observed at the right of the


front view and it is the opposite of the Left Side View.

C. Top View. Top view is directly above the front view.

D. Bottom View. View directly observed beneath the front view.


It is the opposite of the Top View.

E. Rear View or Back View. View that is the opposite of the front
view.

F. Left Side View. View directly observed at the left of the front
view and it is the opposite of the Right Side View.

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Principles of Orthographic Drawing

Principles involved in orthographic drawing are the following:

1. The top view is directly above the front view.

2. The side views are horizontally in line with the front view.

3. The width of the top is equal to the width of the side views.

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4. When a line or an edge is viewed perpendicularly to a plane of
projection it appears as a point.

5. A line or edge parallel to the plane of projection will also appear as


a line or edge in its exact or true length.

6. A line or edge inclined to the plane of projection will appear shorter


or foreshortened.

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7. A surface perpendicular to the plane of projection will appear as a
line or edge equal in length to the nearest edge of the surface,
which in this case is either its length or its width, depending on its
position.

8. A surface parallel to the plane or projection will be shown in its


exact or true shape and size.

9. A surface inclined to the plane of projection will also appear as a


surface but smaller in size and shape.

10. No line or edge of the object can be projected longer than its true
length.

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Self – Check 2.2-1

Orthographic Views

Multiple Choice:
Direction: Read and analyze the statement carefully. Choose the best
answer and write the letter only in your answer sheet.

1. This refers to the representation of the exact shape of an object in


two or more views as they seen perpendicularly from its surfaces.
a. Alphabet of lines
b. Isometric Drawing
c. Orthographic Drawing
d. Orthographic Projection

2. View that is directly behind the rear view.


a. Top View
b. Side View
c. Front View
d. Bottom View

3. View directly observed beneath the front view.


a. Top View
b. Side View
c. Front View
d. Bottom View

4. What is the appearance of a line inclined to the plane of projection?


a. appear a point
b. appear as a line or edge
c. appear shorter or foreshortened
d. appear in its exact or true shape and size

5. A surface parallel to the plane of projection will appear as


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a. a point
b. as a line or edge
c. shorter or foreshortened
d. in its exact or true shape and size

ANSWER KEY 2.2-1


1
2
3
4
5

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Information Sheet 2.2-2

Orthographic Projection

Objectives:

At the end of the lesson, the trainees are expected to;

1. Identify the systems of orthographic projection.


2. Explain the principles of orthographic projection.

Orthographic Projection

Orthographic projection refers to the representation of the exact


shape of an object in two or more views as they seen perpendicularly
from its surfaces.

Projections are the perpendicular lines extending from the


object to the plane.

Plane of projection is the picture plane which the views of the


objects are viewed or projected.

The process of drawing an object in two or more views is called


orthographic projection.
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Two systems of orthographic projection used in the engineering field
and these are:

1. First Angle Projection of the European System


2. Third Angle Projection of the American System

In the first angle projection each view shows what would be


seen by looking on the other side of an adjacent view. The top view is
directly below the front view and the side views which are drawn
beside the front view are also at the top.

In the third angle projection each view shows what would be


seen by looking on the near side of an adjacent view. The top view is
directly above the front view, the right side view is directly to the right
of the front view and the rear view is directly behind the front view.
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FV – Front View

TV – Top View

RSV – Right Side View

RV – Rear View

BV – Bottom View

LSV – Left Side View

Three Planes of Projection

1. Frontal or Vertical Plane of Projection. This is the plane where


the front view is projected.

2. Horizontal Plane. This is the plane where the appearance of the


object as viewed directly from the above on top is projected

3. Profile or Inclined Plane. This is the plane that will show the
shape of an object when viewed from the side and the distance
from the bottom to top and the distance from front to rear.

Three View Drawing

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Most of the objects around us are generally shown in three
views. These are the top view, front view, and right-side view. The
right-side view is called side view. This means that a side view not
preceded by the word LEFT, is a right-side view.

Three views are sufficient in the majority of cases to describe


the shape of an object. All edges and corners of an object must be
shown in each view of the object.

Each view of an object will show a minimum of two dimensions.


Any two views of an object will have at least one dimension in
common. Time can be saved if a dimension from one view is projected
to the other view instead of measuring

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The solid lines represent the visible edges of the objects. These
lines are called object lines.

Those edges which cannot be seen are represented by lines


made up of short dashes and these lines are called invisible object
lines.

Self – Check 2.2-2

Orthographic Projection

Multiple Choice:

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Direction: Read and analyze the statement carefully. Choose the best
answer and write the letter only in your answer sheet.

1. The top view is directly above the front view, the right side view is
directly to the right of the front view and the rear view is directly
behind the front view.
a. Isometric Drawing c. First Angle Projection
b. Orthographic Drawing d. Third Angle Projection

2. The appearance of the object as viewed directly from the above on


top is projected.
a. Projection c. Inclined Plane of Projection
b. Frontal Plane of Projection d. Horizontal Plane of Projection

3. This will show the shape of an object when viewed from the side
and the distance from the bottom to top and the distance from
front to rear.
a. Projection c. Inclined Plane of Projection
b. Frontal Plane of Projection d. Horizontal Plane of Projection

4. In which two views is the length of the object the same?


a. Front and Top View c. Top and Side View
b. Front and Side View d. Side and Rear View

5. In which views is the thickness of the object the same?


a. Front and Top View c. Top and Side View
b. Front and Side View d. Side and Rear View

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6. Identify the front view of the given isometric object

A B C

7. Identify the side view of the given isometric object

A B C

8. Identify the top view of the given isometric object

A B C

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ANSWER KEY 2.2-2
1
2
3
4
5
6
7
8

Information Sheet 2.2-3

Isometric Drawing

Objectives:
At the end of the lesson, the trainees are expected to;

1. Define isometric drawing.


2. Explain the principles of isometric drawing.
3. Illustrate isometric drawing from the given orthographic
views.

An orthographic drawing is sometimes supplemented with a


pictorial drawing to optimize one’s understanding of the object. The
pictorial drawing often represents a portion of the object and shows
the method of its construction.

The most common pictorial drawings used in the manufacturing


industries are isometric, oblique, and perspective drawing. Among the
three pictorial views, isometric drawing is the most commonly used
and the most useful in making freehand sketches. Isometric drawing
is a method of drawing objects so that three dimensions are shown,
not in perspective but in actual size.
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In an isometric drawing, all lines that are parallel on the objects
are also parallel on the drawing. Likewise, vertical lines are shown in a
vertical position, but lines representing horizontal lines are drawn at
an angle of 30° with the horizontal axis. All lines which represent the
horizontal and vertical lines on an object have true length. The same
scale of measure is used on the three visible sides namely; top, front
and right; as all isometric lines are spread equally at 120°.

Isometric drawings may be dimensioned so that the blueprints


of these drawings can be used for simple objects. However, isometric
drawings cannot be used alone for complicated parts on structures.
They need supporting materials like the detailed plan of the
structures.

Isometric Drawing

The term isometric is derived from two words: iso and metric.
Iso means equal and metric means measure. Thus isometric means
equal measure. In other words, the size of an isometric view is in

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equal measure either to its orthographic views or to the scaled
drawing. It is generally is equal measure to the size of the
orthographic views. Hence, all measurements used or laid out in an
isometric drawing are taken from orthographic views.

The three axes of an isometric drawing are the vertical axis, the
300 left and right cross-axes. The three positions involved in drawing
these axes are also shown in this figure.

Figure 2

Isometric drawings can be used as aides in clarifying the


orthographic drawings which are the foundations of all construction
blueprints, thus, it is a good practice to compare the orthographic
views with the actual objects.

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To further learn the visualizing of isometric drawings from
orthographic views, take a close look at the drawings.

Steps in Constructing Isometric Drawing

If the isometric drawing of a rectangular object would be


constructed, take the following steps:

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1. Start with a point representing a front corner, on the top view of
the orthographic views drawn with heavy lines.

Orthographic Views Isometric

2. Draw the axis 120° apart, with one vertical and the other two
drawn to the right and left at an angle of 30° to the horizontal, see
Figure 6

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3. Measure the height, width and length on the three lines.

NOTE: Select the position showing the most detailed view.

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4. Draw lines parallel or perpendicular completing to the axis of the
rectangle.

NOTE: Do not include the groove or slot.

5. Measure the width and length of slot, and draw lines parallel and
perpendicular to the rectangle to complete the object.

NOTE: Hidden lines are omitted from isometric drawing as a rule,


unless they are absolutely necessary to describe the actual size of the
object.

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6. It is often convenient to build up an isometric drawing from the
lower front corner, as illustrated in Figure 11 It is started from the
axis in what may be called the second position. Heavy lines
indicate the location of the starting corner.

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Self – Check 1.2-3
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Isometric Views

Multiple Choice:
Direction: Read and analyze the statement carefully. Choose the best
answer and write the letter only in your answer sheet.

1. Pictorial drawing is used to supplement orthographic views.


a. optimized understanding of the object
b. draw isometric drawing
c. illustrate perspective
d. illustrate object

2. Composed of three axes used as a guide in the illustration of the


drawing.
a. Alphabet of Lines c. Orthographic Drawing
b. Orthographic Projection d. Isometric Drawing

3. What view is illustrated at the right axes of the object in a pictorial


drawing?
a. Top View c. Left Side View
b. Front View d. Right Side View

4. In constructing pictorial drawing, side view of the object is always


illustrated
a. at the left axis c. at the left side of the object
b. at the right axis d. at the right side of the object

5. Front view of the object illustrated in a pictorial drawing is shown


a. at the left axis c. at the left side of the object
b. at the right axis d. at the right side of the object

6. All lines representing horizontal and vertical lines of an object must


have
a. perpendicular lines
b. parallel and vertical lines
c. actual dimension of the object

d. drawn at an angle of 300 with horizontal axis

7. All isometric lines are spread equally at


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a. 300 c. 1200
b. 900 d. 1800

8. How many sides can be observed in an isometric drawing?


a. two sides c. six sides
b. three sides d. eight sides

9. Identify the isometric drawing of the given orthographic views.

A.

a b c d

B.

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ab c d

ANSWER KEY 2.2-3

Activity Sheet 2.2-3

Direction: Draw an Isometric Drawing based from the given orthographic


views.

1.

2.

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LEARNING OUTCOME #3 Interpret Welding Symbols

CONTENTS:
 Weld Joints
 Parts of a Welding Symbol
 Supplementary Symbol
 Typical Welding Symbol

ASSESSMENT CRITERIA:
1. Drawing symbols are interpreted according to drawing
standards.
2. Dimensional tolerances and notations are interpreted
according to specifications.

CONDITIONS: The students/ trainees must be provided with the following:

6. Tools and equipment


Tools Equipment Supplies & Materials
30° x 60° Triangle Drawing Board Pencil
45° x 45° Triangle Drawing paper
T-square CBLM in Interpreting
Drawings and
Sketches

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Foot Rule
Protractor
7. PPE
 Gloves (leather)
 Safety shoes
 Goggles
8. Supplies and materials
 CBLM in Safety Practices
 Safety standards manual
 Enterprise safety policies/guidelines
 Reference books
Methodology
 Modular/Self learning
 Demonstration
 Film Viewing
Assessment Method
 Interview (oral questionnaire)
 Demonstration
 Written Test

Learning Experience

LEARNING OUTCOME # 2: Interpret Welding Symbols

Learning Activities Special Instructions

1. Read Information Sheet If you have some problem on the content


No. 2.3-1 on Basic Weld of the information sheet don’t hesitate to
Joints approach your facilitator.

If you feel that you are now


knowledgeable on the content of the
information sheet, you can now answer
self check provided in the module.

2. Answer Self-Check No. Compare your answer to the answer key


2.3-1 2.3-1. If you got 100% correct answer in
this self-check, you can now move to the

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next information sheet. If not review the
information sheet and go over the self-
check again.

3. Read Information Sheet If you have some problem on the content


No. 2.3-2 on Parts of a of the information sheet don’t hesitate to
Welding Symbol approach your facilitator.

If you feel that you are now


knowledgeable on the content of the
information sheet, you can now answer
self check provided in the module.

4. Answer Self-Check No. Compare your answer to the answer key


2.3-2 2.3-2. If you got 100% correct answer in
this self-check, you can now move to the
next information sheet. If not review the
information sheet and go over the self-
check again.

5. Read Information If you have some problem on the content


SheetNo.2.3-3 on of the information sheet don’t hesitate to
Supplementary approach your facilitator.
Symbols
If you feel that you are now
knowledgeable on the content of the
information sheet, you can now answer
self check provided in the module.

6. Answer Self-Check No. Compare your answer to the answer key


2.3-3 2.3-3. If you got 100% correct answer in
this self-check, you can now move to the
next information sheet. If not review the
information sheet and go over the self-
check again.

7. Read Information If you have some problem on the content


SheetNo.2.3-4 on of the information sheet don’t hesitate to
Typical Welding
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Symbols approach your facilitator.

If you feel that you are now


knowledgeable on the content of the
information sheet, you can now answer
self check provided in the module.

8. Answer Self-Check 2.3- Compare your answer to the answer key


44 2.3-4. If you got 100% correct answer in
this self-check, you can now move to the
next information sheet. If not review the
information sheet and go over the self-
check again.

Information Sheet 2.3-1

Weld Joints

Objectives:

At the end of the lesson, the trainees are expected to;

1. Identify the basic types of weld joints.


2. Explain the types of joints for the job.

Each weld joint must be described in detail. This is done so that


the welder will know precisely how to make each weld. The American
Welding Society (AWS) has developed a welding symbol to convey all
the information needed to properly make the weld on a joint.

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The selection of the best joint design for a specific weldment
requires careful consideration of a variety of factors. Each factor, if
considered alone, would result in a part that might not be able to be
fabricated.

Basic Weld Joints

A weld joint refers to how the parts to be joined are assembled


prior to welding. There are five basic types of joints used in welding:
butt, lap, T-joint, corner, and edge joint.
The metal to be used joined is the metal. It is also known as the
work piece or work. The edges of the base metal are often machined,
sheared, gouged, flame cut, or bent to prepare them for welding. Weld
joint design and metal thickness usually determine how the joint is
prepared. Generally, the weld joint design is determined by an
engineer.

1. Butt Joint

Butt joints are used when parts are joined end – to – end, as in
a pipeline or a ship’s deck plates. Some type of groove configuration is
specified on the ends of the pieces being joined. The edges of the base
metal may require preparation before welding. Edge preparation
refers to how the edges of the joint are shaped prior to welding. If the
base metal is thin, the edges may just be squared without additional
machining or cutting. The edges of thin metal may also be bent to
form flare – groove or edge – flange joints.
Generally, when base metal over 3/16” (4.8 mm) thick is used;
edges are beveled by machining or flame cutting. Edges preparation is
required to allow the weld to penetrate to the required depth. Thick
base metal may be machined, gouged, or flame cut along the upper or
lower edges of the joint, or both, to form a double – bevel, V -,J -, or U
– groove. A butt joint maybe prepared using any of the edge
preparations.

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Parts of a Groove Joint

a. The groove face is the surface formed on the edge of the base
metal after it has been machined or flame cut.

b. The total angle formed between the groove face on one piece and
the groove face on the other piece is the groove angle.

c. The bevel angle is the angle from the root face to the groove
face on one piece.

d. The root of the weld is the bottom edge of the base metal.

e. The distance from the root of the weld to the point where the
bevel angle begins is the root face

f. Rootopening is the distance between the two pieces at the root


of the weld.

g. The face of the weld is the outer surface of the weld base on
the side of the weld.

h. Face reinforcement is the distance from the top of the weld


face to the surface of the base metal.

i. The toe of the weld is the point where the weld bead contacts
the base metal surface. It occurs twice on each on each weld
bead.

j. Root reinforcement is the distance that the penetration


projects from the root side of the joint.

k. Joint penetration or weld size is the depth that a weld


extends into the joint from the surface.

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2. Lap Joint

A Lap Joint is formed by two overlapping pieces of base metal.


The top surface of one piece is in contact with the bottom surface of
the other. Special edge preparation is not required. However, the edge
of the pieces may be prepared to form a bevel groove, J – groove, or
flare – bevel – groove joint.

3. Corner Joint

A corner joint is formed by placing one piece of base metal along


the outer edge of another piece. The pieces may be joined at any angle,
but are commonly welded at a 90⁰ angle. Corner joints may be welded
as inside corners, outside corners, or a combination of both. Inside
corner joints are welded along the inside of the intersection of the
two pieces. Outside corner joints are welded along the outside edge
of the joint. The edges may be squared, beveled, grooved, flared, or
edge – flanged.

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4. T – Joint

A T – joint is formed by two pieces of base metal that are at an


angle of approximately 90⁰ to one another. The main difference
between a corner and T – joint is that a corner joint is formed along
the edge of one piece, while T – joint is formed anywhere but along the
edge. The edges of the base metal may be prepared as a square,
beveled, grooved, or flared – bevel – groove joint. Both edges of the
base metal may be prepared to form a double – bevel – groove joint.

5. Edge Joint

An edge joint is formed when the surfaces of two pieces are in


contact and their edges are flush (even). The pieces are joined by
welding along at least one of the flush edges.

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Self – Check 2.3-1

Weld Joints

I. Multiple Choice:
Direction: Read and analyze the statement carefully. Choose the best
answer and write the letter only in your answer sheet.

1. These are the parts to be joined or assembled through welding.


a. Joint c. Welded Metals
b. Weld d. Welded joints

2. The metals to be joined are aligned approximately of the same plane.


a. Lap Joint c. Edge Joint
b. Butt Joint d. Corner Joint

3. Most of the joint made in the fabrication of steel plate assures the
efficiency of the joint. What metal joint used in the fabrication of the
product?
a. Lap Joint c. Edge Joint
b. Butt Joint d. Corner Joint

4. Edge jointis formed when the surfaces of two pieces of metal are in
contact and the edges are
a. inverted T-joint c. flush even
b. joined end-to-end d. lapping to each other

5. The edges of the base metal are prepared in the butt joint position.
a. inverted T-joint c. flush even
b. joined end-to-end d. lapping to each other

6. Depth of weld that extends into the joint from the surface of the base
metal
a. edge preparation c. root reinforcement
b. face reinforcement d. joint penetration

7. Surface formed on the edge of the base metal after it has been
machined or flamed cut.
a. root face c. bevel angle
b. groove face d. groove angle

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8. Side wall fusion is normally found at the
b. Toe of weld c. Face of weld
c. Root of weld d. Groove face

9. The following joints are commonly welded at an angle of 90 0 except


a. Lap Joint c. T - Joint
b. Butt Joint d. Corner Joint

10. Thickness of the material that does not need edge


preparation.
a. 4.0 mm c. 6.0 mm
b. 8.0 mm d. 10.0 mm

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ANSWER KEY 2.3-1

Information Sheet 2.3-2

Welding Symbols

Objectives:

At the end of the lesson, the trainees are expected to;

1. Identify the parts of the welding symbol.


2. Identify the basic types of weld indicated on the AWS welding
symbol.

WELDING SYMBOL

Welding symbols are the language used to let the welder know
exactly what welding is needed. It is used as shorthand and can
provide the welder with all of the required information needed to make
the correct weld.

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F – Finish Symbol

A – Groove Angle: included angle of countersink for plug welds

R – Root Opening; depth of filling for plug and slot welds.

S – Depth of Bevel: size or strength for certain welds

E – Groove Weld Size

L – Length of Weld

P – Pitch of Weld: center-to-center spacing

T – Tail of Weld: specification, process of other reference (omitted


when reference is not used

N – Number of Spot, Stud, or Projection Welds

- Field Weld

- Weld All Around

- Contour Symbol

In your work, you may be required to work from these drawings;


therefore you should understand the use and meaning of these
symbols.
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MEANING & USE OF SYMBOLS

An arc welding symbol consists of the main four parts

1. A reference line
2. An arrow.
3. A basic welding symbol
4. A tai

The basic symbol indicates the type of weld.

(Butt, fillet, etc.)

1. The reference line is a line connected to the arrow. The position of


the basic symbol above or beneath this line determines the location
of the weld. The reference line is always drawn parallel to the
bottom edge of the drawing, or to the base line of a particular view.

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2. The arrow indicates the position of the weld; it is drawn at an angle
from the end of the reference line to one side of the joint. This side
is called the ‘arrow side of the joint’. The opposite side is called the
other side of the joint.

Arrow Location

Welds on the ‘arrow side of the joint’ are shown by inverting the
weld symbol and placing it beneath the reference line.

Symbol Indicating Fillet Weld

At Arrow Side of Joint

11. Welds on the ‘other side of the joint’ are


shown by placing the symbols above the reference
line.

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Symbol indicating fillet welds on the other side of joint.

12. Welds on both sides of the joint are shown by


placing the weld symbol above and below the
reference line.

Fillet weld both sides of the joint

3. Basic weld symbols describe the type of weld to be made. This


symbol is a miniature drawing of the metal’s edge preparation prior
to welding. The basic weld symbol is only part of the entire AWS
welding symbol.

Form of Weld Weld Symbol Sectional


Representation

Bead

Fillet

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Square Butt

Single V Butt

Single Bevel Butt

Single U Butt

Single J Butt

Double V Butt

Double U Butt

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Plug and Slot

Stud

Surfacing

4. The tail is added to the symbol only when special notes are
required. A number or letter code used inside the tail direct the
welder to special notes located elsewhere on the drawing. These
notes may specify the heat treatment, welding process used, or
other information not given on the welding symbol.

Self – Check 2.3-2

Welding Symbols

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J. Multiple Choice:
Direction: Read and analyze the statement carefully. Choose the best
answer and write the letter only in your answer sheet.

1. This is information used as a guide by the welder in constructing or


assembling metal products.
a. Drawings c. Weld Symbols
b. Sketches d. Welding Symbols

2. When a dark triangle (flag) is placed as a typical part of the welding


symbol, this means that
a. the project must have to be made
b. the project is to be made on site
c. the project is to be made on shop
d. the project is to be made as the need arises

3. Reference line is known to be as __________ of the welding symbol.


a. main part c. longest part
b. primary part d. main and longest part

4. Parts of the welding symbol used to indicate position of the weld.


a. Reference Line c. Arrow
b. Weld Symbol d. Tail

5. The symbol triangle attached to the reference line indicates the type of
weld.
a. Bead c. Square Butt Weld
b. Fillet d. Single V Butt Weld

6. This type of weld attached below the reference line indicating that the
weld is to be made.
a. Arrow side of the joint b. Both sides of the joint
b. Other side of the joint c. None of the above

7. What is the purpose of surfacing symbol?


a. apply stringer bead c. building-up the surface
b. filling-up the surface d. all of the above

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8. When special notes are required for the welder be informed, part of
the welding symbol is indicated.
b. Reference Line c. Arrow
c. Weld Symbol d. Tail

9. Basic weld symbol is only a part of the welding symbol indicating the
a. position of the weld c. size of the weld
b. types of weld d. especial notes required

10. This symbol is a miniature drawing of the metal’s edge preparation


prior to welding.
a. Reference Line c. Arrow
b. Weld Symbol d. Tail

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ANSWER KEY 2.3-2

Information Sheet 2.3-3

Supplementary Symbols

Objectives:

At the end of the lesson, the trainees are expected to;

2. Identify the supplementary symbols in the welding symbol.


3. Locate information on the weld symbol to determine the size
of the root opening, the groove angle, and the desired size,
contour, and finish of the weld.

Supplementary symbols can be placed above or below the basic


symbol, or at the intersection of the reference line and the arrow.
Dimensions and reference to specifications, or welding procedures may
also be added.

1. Weld all around is a circle drawn on the welding symbol, indicating


that the described weld is to be made all around the part.

2. Field weld symbol is a symbol added to the basic AWS welding


symbol to indicate that a weld is to be made at the job site (“ in the
field”), rather than in a fabricating shop.

3. Melt through is a complete joint penetration for a joint welded from


one side and visible root reinforcement is produced.

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4. Backing symbol is an open rectangular box used in combination with
a groove weld symbol located on the reference line indicating that
locating materials is required on the opposite side control penetration.

5. Spacer symbol is an open box that intersects the reference line,


indicating that a spacer is placed between joint.

Contour and Finish Symbol

1. Flush contour symbol is located on the same side as the symbol and
indicates the weld should be approximately a flat plane with the
surface.

2. Convex contour symbol is located on the side as the symbol and


indicates that the weld should be raised or convex shape.

3. Concave contour symbol is located on the same side as the symbol


indicates that the weld should be concave shape.

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4. If the contour requires finishing, a finishing symbol will be sued in
conjunction with the contour symbol, a letter G indicate grinding, C
indicate shipping, M indicate machining, and U indicate unspecified
which local method should be used.

Self – Check 2.3-3

Supplementary Symbols

Multiple Choice:
Direction: Read and analyze the statement carefully. Choose the best
answer and write the letter only in your answer sheet.

1. This symbol indicating that the joint/welds cannot be made in the


shop but rather it will be made on site.
a. Weld all around c. melt through
b. Field weld symbol d. spacer

2. Melt through symbol shows that the required output of welding


should be
a. visible face reinforcement c. burn through
b. visible root reinforcement d. penetration

3. Weld all around symbol is mostly applied on welded joints like


a. Pipe welded to similar diameter of pipe
b. Plate welded to plate with the same thickness
c. Pipe welded to plate
d. All of the above

4. Backing symbol is required to a butt joint.


a. Square butt joint c. Double V butt joint
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b. Single V butt joint d. Double bevel butt joint

5. This symbol is required to control the penetration on the opposite side


of the joint.
a. Melt through c. Backing symbol
b. Finish symbol d. Spacer

6. What finish symbol should be includedwhen it requires 2-3 mm


weldreinforcementabove the surface of the base metal?
a. finishing symbol c. convex contour symbol
b. flush contour symbol d. concave contour symbol

7. What should be included in the welding symbol when the welded joint
requires grinding?
a. finishing symbol c. convex contour symbol
b. flush contour symbol d. concave contour symbol

8. The appearance of the weld profile with the flush contour symbol
included in the welding symbol is
a. weld is underfill
b. weld should be grinded
c. weld raised above the surface of the base metal
d. weld is approximately flat with surface of the base metal

9. When concave contour symbol is located on the same side as the weld
symbol, this indicates that
a. weld is underfill
b. weld should be grinded
c. weld should be raised above the surface of the base metal
d. weld is approximately flat with surface of the base metal

10. Melt through is included in the welding symbol indicating that


a. weld size is enough
b. weld is burn through
c. c. penetration is too much
d. d. accepted joint penetration

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ANSWER KEY 2.3-3

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Information Sheet 2.3-4

Typical Welding Symbols

Objectives:

At the end of the lesson, the trainees are expected to;

1. Determine the weld profile of the joint.


2. Locate information on the weld symbol to determine the size
of the root opening, the groove angle, and the desired size,
contour, and finish of the weld.

Information given on the welding symbol must always be shown


in the designated location on the symbol. These locations are
determined by the side of the reference line on which the weld symbol
is placed.

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A. Fillet weld

Dimension of fillet welds are shown on the same side of the


reference line as the weld symbol and are shown to the left of the
symbol. When both sides of a joint have the same size fillet welds, one
or both may be dimensioned. When both sides of a joint have different
size fillet welds, both are dimensioned. When the dimensions of one or
both welds differ from the dimensions given in the general notes, both
welds are dimensioned. The size of a fillet weld unequal legs is shown
in parentheses to the left of the weld symbol. The length of a fillet
weld, when indicated on the welding symbol, is shown to the right of
the weld symbol. In intermittent fillet welds, the length and pitch
increments are placed to the right of the weld symbol. The first
number represents the length of the weld, and the second number
represents the pitch or the distance between the centers of two welds.

A.1 Equal Leg Fillet Weld – Both Sides

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A.2.Equal Leg Chain Intermittent – Both Sides

A.3. Staggered Intermittent Fillet Weld

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B. Groove Weld

In groove weld preparation, the root opening is given inside the


weld symbol. The groove angle is shown just outside the weld symbol.
The depth of penetration is given on the left side of the welding
symbol. Weld size may also be given in this same location.

Edges of metal over ¼” (6.4 mm) thick are always prepared in


some way before making a groove weld, in order to ensure 100%
penetration. The groove weld size is the depth to which a weld
penetrates the joint from the surface of the base metal. The desired
depth of preparation and the depth of the weld penetration are
generally determined by codes or specifications.
.

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Plate Thickness = 3/8“
Depth of Groove =1/4”
Weld Size = 3/8“
Groove Angle = 600
Root Gap= 1/8“

B.1. Square Butt Groove

Closed Square Butt Groove Double Open Square


Butt Groove

Weld Size = 1/4”

Weld Size =1/4”


Closed Butt Groove = No Gap
Root Gap = 1/8

B.2 Single Vee Groove

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C.Plug Welds

Holes in the arrow side member of a joint for plug welding are
indicated by placing the weld symbol below the reference line. Holes in
the other side member of the joint for plug welding are indicated by
placing the weld symbol above the reference line. Refer to the figure
for the location of the dimensions used for plug welding.

The diameter or size is located to the left of the symbol (A). The
angle of the sides of the hole, if not square, is given above the symbol
(B). The depth of build-up, if not completely flush with the surface, is
the given in the symbol (C). The center-to-center dimensioning or
pitch is located on the right of the symbol (D).

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Self – Check 2.3-4

Typical Welding Symbols

I. Multiple Choice:
Direction:Interpret carefully the illustrations given. Choose the best
answer ad write the letter only in your answer sheet.

A. Identify the appropriate weld profiles of the given welding symbols.

1.

a. c.

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b. d.

2.

a. b. c. d.

3.

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a. c.

b. d.

4.

a. c.

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b.

5.

a. b. c. d.

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B. Identify appropriate welding symbols.

1.

Site Welding

a. b. c. d.

2.
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Root Gap: 0

a. b. c. d.

3.

a. b. c. d.

ANSWER KEY 2.3-4

TECHNICAL TERMS
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1. Drawing Illustrating objects using drawing
instruments

2. Sketching Freehand drawing

3. Orthographic View Refers to the different position of the object


used
in orthographic projection

4. Orthographic Refers to the representation of the exact


shape of
Projection an object in two or more views

4. Planes of Projection Pictureplane in which the views of the objects


are viewed

5. Isometric Drawing Pictorial drawing in which the horizontal lines


arerepresented at angle of 300 with the
horizontal axis

6. Weld Joints Refers to how the parts to be welded are


assembled prior to welding

7. Weld Symbols Miniature drawing of the metal edge


preparation prior to welding

8. Welding Symbols Provide the means of placing complete


welding information on drawings

Date Document No.


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Developed by: Revision # 106
CBLM Devt
LARRY O. CERBO
ASSESSMENT PLAN
Evidence Checklist

Competency standard:
Unit of competency: INTERPRET WORKING DRAWING AND SKETCHES
Title of Module Interpreting Working Drawing and Sketches

Ways in which evidence will be collected:

Third party Report


[tick the column]

Demonstration
Questioning
Observation

Portfolio

Written
The evidence must show that the students can…
LO I: Interpret Technical Drawing

 Dimensions are identified according to drawing


specifications.
 Instructions are identified and followed
according to job requirements
 Material requirements are identified according
to job specifications.
 Symbols are interpreted according to the
standards.
 Tolerance, limits and fits are identified
according to specifications.
LO 2: Prepare free hand sketches of

machine parts

 Sketch is drawn according to requirements.

 Dimensions are specified in the sketch


according to job requirements.
 Instruction is included and sketched according
to the standards.

Prepared by: Date:

Checked by: Date:

Date Document No.


Developed:
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Developed by: Revision # 106
CBLM Devt
LARRY O. CERBO
Observation Checklist

Student’s name:
Teacher’s name:
Trade area:
Competency
standards
Unit of
competency:
Date of observation
Description of assessment
activity
Location of assessment
activity
The student….can If yes, tick the box
 identify dimension according to the drawing
specifications
 identify and follow instructions according to
the job requirements
 identify material requirements according to
the specification
 interpret symbols according to the standards
 identify tolerance, limits and fits according to
the specification
 draw sketch according to the requirement
 specify dimensions in sketch according to the
job requirement
 include instruction and sketch according to
the standard
Did the student’s overall performance meet the Yes No
standard?

Date Document No.


Developed:
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CBLM Devt
LARRY O. CERBO
Feedback to student:

Assessor signature: Date:

Demonstration

Student’s name:
Teacher’s name:
Trade area:
Competency standards
Unit of competency:
Time of assessment:
Instructions for demonstration
Given the necessary materials the student must be able to:

Perform to free hand sketching of machine parts.

During the demonstration of skills, did the


Yes No N/A
student:
Interpret Technical Drawing
o o o
Prepare free hand sketches of
o o o
machine parts
o o o
o o o
The student’s demonstration was:
Satisfactory q Not Satisfactory q

Date Document No.


Developed:
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Developed by: Revision # 106
CBLM Devt
LARRY O. CERBO
PERFORMANCE TEST

Student's Name Date

Competency: Test Attempt

1st 2nd 3rd

Directions: OVERALL EVALUATION


Level

Ask instruction to assess Achieved


your performance in the PERFORMANCE LEVELS
following critical task
and performance criteria
below 4 - Can perform this skill without direct
supervision and with initiative and
adaptability to problem situations.

You will be rated based


on the overall evaluation 3 - Can perform this skill satisfactorily
at the right side. without direct assistance or supervision.

Date Document No.


Developed:
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Developed by: Revision # 106
CBLM Devt
LARRY O. CERBO
2 - Can perform this skill satisfactorily but
requires some assistance and/or
supervision.

1 - Can perform parts of this skill


satisfactorily, but requires considerable
assistance and/or supervision.

Teacher will initial level achieved.

PERFORMANCE STANDARDS

For acceptable achievement, all items should receive a Yes No N/A


"Yes" response.

Prepare free hand sketches of

machine parts

Date Document No.


Developed:
APPLY SAFETY Issued by:
PRACTICES Dec. 4, 2023 SAVER’S COLLEGE Page 104 of
Developed by: Revision # 106
CBLM Devt
LARRY O. CERBO
Date Document No.
Developed:
APPLY SAFETY Issued by:
PRACTICES Dec. 4, 2023 SAVER’S COLLEGE Page 105 of
Developed by: Revision # 106
CBLM Devt
LARRY O. CERBO

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