Professional Documents
Culture Documents
VX2T 50NP
VX2T 50NP
VX2T 50NP
Piston compressor
Capacity:...................................................................................
Local CP Representatives
Name: .......................................................................................................................................................................................................
Address:....................................................................................................................................................................................................
Telephone:.......................................................................... Contact persons: Service: ................................................................
Telex: .................................................................................. Parts ....................................................................
SAFETY PRECAUTIONS
To be read attentively and acted accordingly before installing, operating or repairing the unit.
These recommendations apply to machinery processing or consuming air or inert gas. Processing of any other gas requires
additional safety precautions typical to the application which are not included herein.
In addition to normal safety rules which should be observed with stationery air compressors and equipment, the following safety directions and
precautions are of special importance.
When operating this unit, the operator must employ safe working 3. Place the unit where the ambient air is as cool and clean as
practices and observe all related local work safety requirements and possible. If necessary, install a suction duct. Never obstruct the
ordinances. air inlet. Care shall be taken to minimize the entry of moisture
with the inlet air.
The owner is responsible for maintaining the unit in a safe operating
condition. Parts and accessories shall be replaced if unsuitable for 4. The aspirated air shall be free from flammable fumes or
safe operation. vapours, e.g. paint solvents, that can lead to internal fire or
explosion.
Installation, operation, maintenance and repairshall only be erformed
by authorized, trained, competent personnel. 5. Air-cooled units shall be installed in such a way that an
adequate flow of cooling air is available and that the exhausted
Normal ratings (pressures, temperatures, time settings etc.) shall be
air does not recirculate to the inlet.
durably marked.
6. Arrange the air intake so that loose clothing of people cannot be
Any modifications on the compressor shall only be performed in
sucked in.
agreement with CP and under supervision of authorized, competent
personnel. 7. Ensure that the discharge pipe from the compressor to the after
cooler or air net is free to expand under heat and that it is not in
If any statement in this book, especially with regard to safety, does
contact with or close to flammable material.
not comply with local legislation, the stricter of the two shall apply.
8. No external force may be exerted on the air outlet valve; the
These precautions are general and cover several machine types and
connected pipe must be free of strain.
equipment; hence some statements may not apply to the unit(s)
described in this book. 9. If remote control is installed, the unit shall bear an obvious sign
reading:
Installation
DANGER: This machine is remotely controlled and may
Apart from general engineering practice in conformity with the local
start without warning.
safety regulations, the following directives are specially stressed:
As a further safeguard, persons switching or remotely controlled
1. A compressor shall be lifted only with adequate equipment in
units shall take adequate precautions to ensure that there is no
conformity with local safety rules.
one checking or working on the machine. To this end, a suitable
Loose or pivoting parts shall be securely fastened before lifting. It notice shall be affixed to the start equipment.
is strictly forbidden do dwell or stay in the risk zone under a lifted
10. On units with automatic start-stop system, a sign stating "This
load. Lifting acceleration and retardation shall be kept within safe
machine may start without warning" shall be attached near the
limits.
instrument panel.
Wear a safety helmet when working in the area of overhead or
11. In multiple compressor systems manual valves shall be installed
lifting equipment.
to isolate each compressor. Non-return valves (check valves)
2. Any blanking flanges, plugs, caps and desiccant bags shall be shall not be relied upon for isolating pressure systems.
removed before connecting up the pipes. Distribution pipes and
12. Never remove ortamper with the safety devices, guards or
connections shall be of correct size and suitable for the working
insulations fitted on the unit. Every pressure vessel or auxiliary
pressure.
installed outside the unit to contain air above atmospheric.
XXXX XXXX XX - 2-
Chicago Pneumatic
VX2T-50NP
Piston compressor
Parts List
Use only authorized parts. Any damage or malfunction caused by the use of
unauthorized parts is not covered by Warranty or Product Liability.
2012 - 05
No.xxxxxxxxxxxx
www.cp.com
XXXX XXXX XX -4-
CONTENTS
STANDARD UNITS
02 - Crankcase 10-11
03 - LP cylinder 12-13
04 - HP cylinder 14-15
10 - Instrumentation 26-27
11 - Cubicle 28-29
12 - Lable 30-31
OVERVIEW
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Parts list
Ref Part Number Qty Description Remark Ref Part Number Qty Description Remark
1 Base frame
2 Crankcase
3 LP cylinder
4 HP cylinder
5 Suction valve LP-HP
6 Discharge valve LP-HP
7 Drive assembly
8 Air flow
9 Water piping
10 Instrumentation
11 Cubicle
12 Lable
01 - BASE FRAME
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Parts list
Ref Part Number Qty Description Remark Ref Part Number Qty Description Remark
02 - CRANKCASE
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Parts list
Ref Part Number Qty Description Remark Ref Part Number Qty Description Remark
1010 1901 0602 37 1 Crankcase 1610 1903 9361 90 1 Oil pump assy.
1015 0335 2141 00 8 Circlip 1640 1903 4923 08 1 Compressor block data plate
1020 1901 0702 05 2 Crosshead 1650 1903 0261 13 1 Drain valve
1030 1903 4326 02 1 Crankshaft 1660 1901 0000 52 3 Bearing bush
1040 1901 0027 14 2 Thrust ring 1670 1903 3706 07 1 Hex.nipple
1050 1903 7216 02 1 Door 1680 1903 3645 07 1 Elbow
1060 1901 0033 48 1 Door 1690 1903 3627 07 2 Plug
1070 1901 0601 39 1 Bearing housing 1775 1903 3491 13 4 Stud - M14 x 60
1071 1903 6110 03 1 Breather 1998 0147 1437 03 8 Hex.head screw
1090 1901 0041 67 2 Cross head pin 2010 1901 0071 10 2 Connecting rod
1100 1901 0000 51 2 Bearing bush 2020 1901 0000 53 2 Small end bush
1120 1901 0041 04 1 End cap assy 2030 1903 3036 04 4 Bolt
1130 1903 7905 04 1 Stud 2040 1903 2054 13 4 Nut - M14
1140 1901 0082 23 1 Pipe
1150 1903 3622 07 1 Plug
1160 1903 3623 07 1 Plug
1161 0147 1359 03 10 Hex.bolt
1170 1903 3662 07 1 Elbow
1180 1903 3712 07 1 Nipple
1190 1903 3751 07 2 Adaptor
1200 1903 3967 07 1 Connector
1210 1903 4087 07 1 Tee
1220 1903 4315 07 1 Choke
1230 1903 4322 07 1 Tee
1240 0663 2112 06 1 O ring
1250 1903 0213 08 2 O-ring
1280 0666 6000 51 1 Packing sleeve
1290 1901 0037 73 1 Paper gasket
1300 1901 0037 72 1 Paper gasket
1330 1901 0037 71 1 Gasket
1340 1901 0038 29 1 Gasket
1350 1901 0030 11 1 Oil level plug
1360 1903 4909 08 1 Compressor data plate
1370 1901 0074 03 1 Oil suct.filter
1380 1903 0612 11 1 Oil filter
1390 1903 2049 13 8 Hex nut
1410 1903 2054 13 16 Hex.nut
1420 1903 2223 13 4 Castle nut-M14
1440 0147 1360 03 4 Hex bolt- M10 x 12
1480 0147 1323 03 1 Hex.bolt- M8 x 20
1510 1901 0028 86 8 Stud
1520 1901 0096 78 16 Stud
1530 1903 3619 13 10 Copper washer
1550 0108 1365 00 1 Roll pin
1560 1903 5109 13 4 Split pin
1570 1903 3103 17 4 Self tapping screw
1580 1903 7744 17 AR Cu tube
1590 1903 7729 17 1 Cu tube
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Parts list
03 - LP CYLINDER
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Parts list
Ref Part Number Qty Description Remark Ref Part Number Qty Description Remark
1 030 1903 0973 02 1 Piston half 5 730 1901 0115 99 1 Vent pipe
1 050 1903 7218 02 2 Door 5 740 1901 0031 57 1 Vent pipe
1 060 1903 7219 02 1 Cover oil wiper ring 5 750 1903 0115 13 1 Globe valve
1 070 1901 0062 79 5 Intermediate ring 5 760 1903 3703 07 1 Hex,nipple
1 080 0147 1362 03 20 Hex.bolt 6 010 1901 0040 17 1 Clut adjustment
1 110 1903 9636 04 1 Sleeve 6 020 1901 0038 46 1 Clut fingercheek
1 130 1903 9638 04 1 Packing sleeve 6 030 1903 3477 08 1 Helical compression spring
1 140 1901 0615 37 1 Packing sleeve(v-seal) 6 040 0147 1204 03 1 Hex.head screw
1 160 1903 0209 08 1 O-ring 6 050 1903 3623 13 1 Washer
1 180 1903 1082 08 2 Gasket 6 060 1903 2540 90 1 Suction valve assly
1 190 1901 0038 12 2 Gasket for door 7 010 1901 0040 20 1 Cylinder
1 200 1903 0737 08 1 Gasket 7 020 1903 0902 02 1 Piston
1 210 1903 0741 08 1 Al washer 7 030 1903 7170 03 1 Suction valve cover
1 220 1903 1455 08 8 Packing ring 7 040 1903 0210 08 1 O-ring
1 230 1903 1459 08 1 Oil wiper ring 7 050 1903 0212 08 1 O-ring
1 250 1903 3968 08 1 Rider ring 7 060 1903 0738 08 1 Gasket
1 260 1903 3967 08 2 Piston ring 7 070 1901 0028 15 1 Lock screw
1 270 1901 0029 24 1 Cross head nut 7 080 1903 3622 13 1 Washer
1 280 1903 2049 13 60 Hex nut 8 010 1901 0038 47 1 Protection grill
1 290 1903 2050 13 16 Hex.nut
1 300 1903 2062 13 4 Helilock nut
1 320 1903 2844 13 2 Screw -M5x10
1 330 1903 2850 13 4 Soc. hd screw
1 340 1903 3476 13 12 Stud
1 350 1903 3619 13 20 Copper washer
1 370 1903 3622 13 4 Cu washer-ID-17-OD-28
1 380 1903 3624 13 8 Copper gasket
1 460 1903 6718 03 1 Tension nut
1 470 1901 0025 91 1 Piston rod
1 480 1901 0085 27 1 Backing ring for piston rod
1 490 1903 0974 02 1 Piston half
2 010 1903 0591 02 1 Outer head
2 020 1901 0062 65 1 Closing plate
2 030 1903 3627 07 4 Plug
2 040 1901 0038 31 1 Gasket for closing plate
2 060 1903 3619 13 6 Copper washer
2 080 0147 1362 03 6 Hex.bolt
3 010 1903 0590 02 1 Inner head
3 030 1901 0062 69 8 Stud
4 010 1903 0360 02 1 Cylinder
4 020 1903 3623 07 1 Plug
4 030 1903 3624 07 1 Plug
4 040 1901 0028 72 16 Stud -M16x50
4 050 1903 3475 13 48 Stud
5 060 1901 0033 48 4 Door
5 160 0147 1359 03 40 Hex.bolt
5 290 1901 0038 29 4 Gasket
5 530 1903 3619 13 40 Copper washer
5 710 1901 0115 98 1 Spacer
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Parts list
04 - HP CYLINDER
XXXX XXXX XX - 14 -
Parts list
Ref Part Number Qty Description Remark Ref Part Number Qty Description Remark
1 020 1903 0971 02 1 Piston half 4 530 1903 3619 13 50 Copper washer
1 030 1903 0972 02 1 Piston half 4 710 1901 0115 98 1 Spacer
1 050 1903 7218 02 2 Door 4 730 1901 0115 99 1 Vent pipe
1 060 1903 7219 02 1 Cover oil wiper ring 4 740 1901 0031 57 1 Vent pipe
1 070 1901 0062 79 7 Intermediate ring 4 750 1903 0115 13 1 Globe valve
1 080 0147 1362 03 20 Hex.bolt 4 760 1903 3703 07 1 Hex,nipple r 3/8" bspt thrds
1 110 1901 0062 80 6 Distance bush sleeve 5 010 1901 0040 17 1 Clut adjustment
1 120 1903 9638 04 1 Packing sleeve 5 020 1901 0038 46 1 Clut fingercheek
1 130 1901 0615 37 1 Packing sleeve(v-seal) 5 030 1903 3477 08 1 Helical compression spring
1 140 1903 0209 08 1 O-ring 5 040 0147 1204 03 1 Hex.head screw
1 150 1903 0212 08 2 O-ring 5 050 1903 3623 13 1 Washer
1 160 1903 1081 08 1 Gasket 5 060 1903 2542 90 1 Suction valve assly
1 170 1901 0038 12 2 Gasket for door 6 010 1901 0040 20 1 Cylinder
1 180 1903 0737 08 1 Gasket 6 020 1903 0902 02 1 Piston
1 190 1903 0741 08 1 Al washer 6 030 1903 7170 03 1 Suction valve cover
1 200 1903 1455 08 12 Packing ring 6 040 1903 0210 08 1 O-ring
1 210 1903 1459 08 1 Oil wiper ring 6 050 1903 0212 08 1 O-ring
1 230 1903 3944 08 1 Rider ring 6 060 1903 0738 08 1 Gasket
1 240 1903 3945 08 4 Piston ring 6 070 1901 0028 15 1 Lock screw
1 250 1901 0029 24 1 Cross head nut 6 080 1903 3622 13 1 Washer
1 260 1903 2049 13 36 Hex nut 7 010 1901 0038 47 1 Protection grill
1 270 1903 2050 13 8 Hex.nut
1 280 1903 2062 13 4 Helilock nut
1 300 1903 2844 13 2 Screw
1 310 1903 2850 13 4 Screw
1 320 1903 3475 13 12 Stud
1 330 1903 3619 13 20 Copper washer
1 350 1903 3622 13 2 Washer
1 360 1903 3624 13 4 Copper gasket
1 430 1903 6718 03 1 Tension nut
1 440 1901 0025 91 1 Piston rod
1 450 1901 0085 27 1 Backing ring for piston rod
2 010 1903 0592 02 1 Outer head
2 020 1903 3623 02 1 Closing plate
2 030 1903 3627 07 1 Plug
2 040 1903 0973 08 1 Gasket
2 060 1903 3619 13 6 Copper washer
2 080 0147 1362 03 6 Hex.bolt
3 010 1903 0361 02 1 Cylinder
3 020 1903 3623 07 2 Plug
3 030 1903 3624 07 2 Plug
3 040 1903 3628 07 2 Plug
3 041 1901 0028 81 16 Stud-M10
3 050 1901 0028 72 8 Stud
3 060 1903 3475 13 24 Stud
3 080 1901 0062 69 8 Stud
4 050 1901 0033 48 4 Door
4 160 0147 1359 03 40 Hex.bolt
4 290 1901 0038 29 4 Gasket
XXXX XXXX XX - 15 -
Parts list
XXXX XXXX XX - 16 -
Parts list
Ref Part Number Qty Description Remark Ref Part Number Qty Description Remark
XXXX XXXX XX - 17 -
Parts list
XXXX XXXX XX - 18 -
Parts list
Ref Part Number Qty Description Remark Ref Part Number Qty Description Remark
XXXX XXXX XX - 19 -
Parts list
07 - DRIVE ASSEMBLY
XXXX XXXX XX - 20 -
Parts list
Ref Part Number Qty Description Remark Ref Part Number Qty Description Remark
XXXX XXXX XX - 21 -
Parts list
08 - AIR FLOW
XXXX XXXX XX - 22 -
Parts list
Ref Part Number Qty Description Remark Ref Part Number Qty Description Remark
1010 1903 0851 11 1 Filter
1020 1903 1055 08 2 Gasket
1030 1903 2065 07 1 Nipple
1040 1903 0617 13 1 Indicator
1050 1903 2632 13 6 Hex.head screw
1060 1903 2053 13 6 Hex nut
1070 1903 2049 13 6 Hex nut
1080 1903 6040 07 1 Suction pipe
2010 1903 1430 11 1 Intercooler
2020 1903 0422 13 1 Safety valve
2030 1903 1055 08 1 Gasket
2040 1903 1054 08 1 Gasket
2050 1903 2049 13 6 Hex nut
2060 1903 2053 13 6 Hex.nut
3001 1903 6129 11 1 Aftercooler
3002 1903 2261 22 1 Safety valve
3003 1903 1054 08 2 Gasket
3004 1903 2053 13 6 Hex.nut
3005 1903 2643 13 6 Hex.hd screw
3006 1903 2049 13 6 Hex nut
3007 1903 6666 03 4 Sleeve
3008 1903 2641 13 4 Hex.head screw
3009 1903 3618 13 4 M.s. washer
3010 1903 6667 03 2 Sleeve
3020 1903 0269 13 1 Ball valve
3030 1903 1283 07 1 Flanged adaptor
4010 1903 0370 13 1 Plate type
4020 1903 3511 13 8 Stud
4030 1903 1047 08 2 Ring gasket
4040 1903 2050 13 16 Hex.nut
XXXX XXXX XX - 23 -
Parts list
09 - WATER PIPING
XXXX XXXX XX - 24 -
Parts list
Ref Part Number Qty Description Remark Ref Part Number Qty Description Remark
1020 1903 3727 07 2 Red nipple
1030 1903 4876 07 5 Male branch tee
1040 1903 4874 07 1 Male elbow
1051 1903 4875 07 3 Male elbow
1080 1903 7744 17 AR Cu tube
1090 1903 2765 07 AR P.u.tube
1100 1903 3701 07 1 Nipple
1110 1903 3705 07 1 Hex.nipple
2020 1903 0251 13 1 Ball valve
2030 1903 0253 13 2 Ball valve
2040 1903 3701 07 2 Nipple
2050 1903 3626 07 2 Plug
2060 1903 3871 07 1 Tee
3010 1903 3097 07 1 Hose assly
3020 1903 3098 07 1 Hose assly
3030 1903 3099 07 1 Hose assly
3040 1903 3301 07 1 Hose assly
3050 1903 3302 07 1 Hose assly
3060 1903 3303 07 1 Hose assly
XXXX XXXX XX - 25 -
Parts list
10 -INSTRUMENTATION
XXXX XXXX XX - 26 -
Parts list
Ref Part Number Qty Description Remark Ref Part Number Qty Description Remark
1030 1089 9625 34 3 Press. transducer
1040 1089 0574 70 2 Temp sensor
1050 1901 0561 77 3 Pr.sensor cable
1060 1903 4243 12 2 Temp.senser cable
1070 1901 0672 94 2 Thermowell
1080 1903 2212 12 1 Sol.valve
1090 1903 0701 11 1 Air line filter
1100 1903 7601 17 1 Cp troniciii sticker
1110 1903 7602 17 1 Cp logo & chicago pneumatic
1120 1903 3240 12 1 Flow switch
1130 1903 3688 07 1 Hex.red.nipple
2001 1903 1301 07 2 Male pipe connector
2002 1903 3661 07 1 Street elbow
XXXX XXXX XX - 27 -
Parts list
11 - CUBICLE
XXXX XXXX XX - 28 -
Parts list
Ref Part Number Qty Description Remark Ref Part Number Qty Description Remark
1010 1903 4325 12 AR Control cable 1X1 - 35 DOUBLE LEVEL
1020 1903 4342 12 2 Cable harness TERMINAL BLOCK
1030 1903 4906 12 25 Cu-lug - 2 COOLING FAN
1050 1903 4907 12 6 2.5 sq.copper lugs - - 2 FAN FILTER
2010 1903 5038 12 1 Bare panel POT - 1 POTENTIOMETER
2030 1900 0713 82 1 Elektronikon F1,F2 - 1 EachHRC FUSE
2040 1903 7610 17 1 Vsd symbol sticker WITH FUSE BASE
2050 1903 5609 12 1 Vsd siemens make F12 - 1 HRC FUSE WITH FUSE BASE
K14 - 1 THREE POLE AC F9, - 3 HRC FUSE WITH FUSE BASE
POWER CONTACTOR, F10,F11
K54 - 1 THREE POLE AC - - 1 TUBE LIGHT & SOCKET BOX
POWER CONTACTOR, - - 1 ELECTRICAL CIRCUIT DIGRAM
K15 - 1 THREE POLE AC - - 1 ELECTRICAL CIRCUIT DIGRAM
POWER CONTACTOR - - 2 YELLOW GREEN TERMINAL
F15 - 1 OVERLOAD RELAY FOR - - 2 CABLE GLAND
COOLING WATER PUMP - - 1 CABLE GLAND
K16 - 1 THREE POLE AC - - 1 POWER CABLE HARNESS
POWER CONTACTOR A11 - 1 VARIABLE SPEED DRIVE
F16 - 1 OVERLOAD RELAY FOR MCB1 - 1 MINIATURE CIRCUIT BREAKER
RADIATOR FAN - - 1 9 PIN MALE CONNECTOR
EMR - 1 EMERGENCY STOP PUSH - - 1 ANTIVIBRATION PAD
BUTTON MUSHROOM TYPE - - 1 DATA PLATE REFER
T1 - 1 CONTROL TRANSFORMER
T2 - 1 CONTROL TRANSFORMER
2X11 - 1 CONNECTOR 9 POLE
2X12 - 2 CONNECTOR 10 POLE
& 2X6
2X5 - 1 CONNECTOR 12 POLE
2x9 - 1 CONNECTOR 13 POLE
F3 - 1 GLASS FUSE TERMINAL
F4 - 1 GLASS FUSE TERMINAL
F5 - 1 GLASS FUSE TERMINAL
L1 - 1 INPUT LINE CHOKE
CVT - 1 CONSTANT VOLTAGE
TRANSFORMER
Q20 - 1 SEMICONDUCTOR FUSE
TD1, - 1 CYCLIC TIMER MODEL
TD2
LOAD/ - 2 TOGGLE SWITCH
UNLOAD
- - 1 ACRYLIC SHEET
- - 100M 1SQ. MM RED.
- - 90M 1SQ. MM VIOLET.
- - 175M 1SQ. MM ORANGE.
- - 35M 1.5SQ. MM BLACK.
- - 30M 4SQ. MM GREEN/YELLOW.
- - 1 PVC CHANNEL
- - 1 PVC CHANNEL
- - 1 DIN RAIL
XXXX XXXX XX - 29 -
Parts list
12 -LABLE
XXXX XXXX XX - 30 -
Parts list
Ref Part Number Qty Description Remark Ref Part Number Qty Description Remark
1010 1903 7603 17 2 Sticker-general danger
1020 1903 7604 17 2 Sticker-risk of electric shock
1030 1903 7605 17 3 Sticker-ejection of fluid
1040 1903 7606 17 1 Sticker-nip points
1050 1903 7607 17 1 Sticker-high pressure
1060 1903 7608 17 3 Sticker-hot parts
1070 1903 7609 17 1 Sticker-helmet
1080 1903 7611 17 2 Sticker for lifting compressor
1090 1903 7612 17 2 Sticker-arrow
1100 1903 7615 17 1 Sticker receip lube oil usage
XXXX XXXX XX - 31 -