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Materials and Structures / Matériaux et Constructions, Vol.

36, November 2003, pp 636-640

2nd International RILEM Workshop on Life Prediction


and Aging Management of Concrete Structures
Paris, France, 5-6 May 2003
Reported by Dan J. Naus
Oak Ridge National Laboratory, Oak Ridge, Tennessee, USA

International Scientific Committee: C. Andrade, Spain; H. Ashar, USA; Z. Bittnar, Czech Republic; M. Ciampoli, Italy;
R. Danisch, Germany; B. Ellingwood, USA; M. Geiker, Denmark; L. Granger, France; H.L. Graves, III, USA;
M. Johnston, UK; D.J. Naus, USA; P. Shaw, Sweden; M. Stewart, Australia; P.J.E. Sullivan, UK; and E. Vesikari, Finland.

1. FOREWORD regulators, and others concerned with effective


management of aging of concrete structures. One of the
Civil infrastructure facilities, such as bridges, tunnels, primary objectives of the workshop was to advance the goal
transportation, dam and navigation facilities, nuclear power of safe, functional, and economical operation of civil
plants, and buildings include concrete structures whose infrastructure facilities by providing an international forum
performance and function are necessary for the safety and for highlighting recent advances in the technology
protection of operating personnel and the general public. underlying aging management and service life prediction of
Aging of these structures may adversely impact their ability to concrete structures. Technical presentations and workshop
withstand future operating conditions, extreme environmental proceedings were intended to update participants on current
challenges or accidents, and increase risk to public health and research, present novel ideas and strategies for management
safety if not controlled. Methodologies for service life of aging of infrastructure-related facilities, and provide an
prediction of concrete structures and to manage the effects of opportunity for exchanging practical experiences on
aging are currently under development in many fields of civil implementation of aging management policies. Topics for
engineering. Recent improvements have been made with which workshop papers had been solicited included:
respect to design and redesign methods, surveillance, 1. Durability of concrete structures
inspection/testing, and maintenance techniques to ensure 2. Modeling techniques for service life prediction
continued safe, functional, and economical operation of 3. Material selection and design considerations for
concrete structures. The state-of-the-art has progressed to the durability
point that specific guidelines and technical criteria to manage 4. Assessment methods and instrumentation systems
aging in existing and new concrete construction can be 5. Maintenance and repair approaches for service
prepared. life extension
6. Probabilistic approaches to performance estimation
2. BACKGROUND 7. Aging management
8. Risk-informed decision-making
9. Case histories, performance assessments of
The International RILEM Workshop on Life Prediction
degraded structures, and economics of successful
and Aging Management of Concrete Structures was held in
aging management.
Paris, France on 5-6 May 2003. The aim of the workshop
was to build on information contained in a related state-of- Papers presented in the current workshop are available as
the-art report that had been prepared by RILEM TC MLN- “Life Prediction and Aging Management of Concrete
160, “Methodology for Life Prediction of Concrete Structures (RILEM PRO 29, ISBN: 2-912143-36-5).” This
Structures in Nuclear Power Plants,” and materials and other related international workshop and conference
presented at a previous international conference and proceedings are available from RILEM Publications s.a.r.l.,
workshop on the same topic held in Bratislava, Slovakia, on 157 rue des Blains, F-92220, Bagneux, France
6-8 July 1999, and Cannes, France, on 16-17 October 2000, (http://www.rilem.net).
respectively. Papers related to the above are available as:
“Considerations for Use in Managing the Aging of Nuclear
Power Plant Concrete Structures (RILEM Report 19, ISBN: 3. WORKSHOP SUMMARY
2-912143-07-1),” “Life Prediction and Aging Management
of Concrete Structures (Proceedings 8, The workshop was hosted by RILEM and attended by
EXPERTCENTRUM, Bratislava, Slovakia),” and “Life about 50 delegates from 16 countries. After Mr. Brusin
Prediction and Aging Management of Concrete Structures (RILEM) and Dr. Naus welcomed the conference attendees,
(RILEM Report PRO 16, ISBN: 2-912143-19–5).” Mr. Brusin presented an overview of RILEM. Technical
The workshop was organized to be of interest to presentations at the workshop were organized into three major
designers and engineers, plant managers, researchers, sessions: (1) Modeling/Numerical Simulation/Service Life

1359-5997/03 © RILEM 636


Materials and Structures / Matériaux et Constructions, Vol. 36, November 2003

Prediction; (2) Monitoring/Testing/Assessment, and (3) Strate- concrete structures exposed to chloride environments was
gies/Life Cycle Analysis/Repair/Applications. A final session described by Dr. B. Martin-Perez (Canada). A reinforced
addressed a review and finalization of the workshop. In total, concrete bridge deck exposed to chlorides from de-icing
34 papers were presented during the two-day workshop. salts was investigated in which uncertainties associated
Seven papers, mainly addressing modelling of corrosion with parameters that govern the build-up of corrosion-
of concrete reinforcing steel, service life estimations, or induced damage are modelled as random variables, and the
structural assessments, were presented during the first probabilistic distributions of the chloride penetration front
session of the workshop. Computational models, based on and corrosion initiation time are generated by Monte Carlo
laboratory test results, were presented by Dr. T. Shimomura simulation.
(Japan) that can be used to describe the mechanical Session two consisted of eleven papers that primarily
behavior of concrete structures that have deteriorated due to addressed non-destructive evaluation, measurement of
corrosion of the reinforcing steel. The models and corrosion parameters, and assessments of reinforced concrete
experimental results were used to investigate the variation structures. Measurement of electrochemical, mechanical,
of the residual cross sectional area of corroded reinforcing and environmental corrosion parameters (e.g., corrosion
steel bars; the position, and the nonuniformity of concrete potential and rate, moisture, and oxygen availability) for
surface crack width and corrosion; and the effect of service life assessment of concrete containers used for
corrosion on reinforcing bar cross sectional area and housing drums of conditioned low- and intermediate-level
tension stiffness of the concrete. Dr. D. Bjegovic (Croatia) radioactive wastes at El Cabril in Spain was described by
summarized new models for concrete service life prediction Dr. C. Andrade (Spain). The data obtained are used as input
that are available in the form of empirical formulas, for a 3-D model of chloride diffusion to predict the service
physical models, or models based on elementary scientific life of the reinforcing steel assuming that the contaminating
laws, for determination of concrete durability (e.g., source is from the steel drums contained in the concrete
ClinConc, CLODIF, Duracrete, CIKS, and Life-365). containers. Dr. S. Naar (France) outlined the status of
These models were based on verification of parameters development of an improved electrical resistivity
relevant to durability that can be measured either in situ or measurement technique addressing boundary and steel
in the laboratory. A project involving removal of 100 cores reinforcement effects for use in non-destructive evaluation of
from 9 bridges in the Netherlands that were up to 62-years concrete structures. Utilizing a reinforced concrete beam in
old for the purpose of deriving coefficients of diffusion for four-point bending, electromagnetic measurements were used
the bridges was described by Mr. G. Gaal (Netherlands). to characterize the reinforcement, and electrical resistivity
Chloride profiles derived from the cores were used to measurements were used to assess damage in the form of
establish diffusion coefficients which were presented in cracks. The influence of cover delamination on the
terms of age and whether Portland cement or blast-furnace assessment of the corrosion of steel reinforcement in concrete
slag cement had been utilized in the concrete mixes. Dr. Y. through the half-cell potential mapping method was
Petryna (Germany) proposed a global damage approach for described by Dr. A. Ouglova (France). Through a finite-
estimating the remaining structural capacity of civil element approach, it was shown that the absolute values of
engineering structures based on dynamic response the corrosion potential in concrete are affected by cracks and
measurements or calculations. The resulting damage cover delaminations so this parameter may not be a good
indicator, ranging from zero in the undamaged state to unity indicator of corrosion, but the potential gradient is a good
in the case of failure, can be applied to structural lifetime indicator to locate corroding steel reinforcement in a
management in decision-making systems or inspection structure. A finite-element study, using special “rust”
planning. A simulation tool based on thermodynamics and elements to represent the interface between steel and concrete
electrochemistry was outlined by Dr. T. Ishida (Japan) for was provided by Professor F. Buyle-Bodin (France) that
use in evaluation of structural behavior under coupled simulates the flexural behavior of corroded reinforced
environmental actions in which the system, generation, and concrete elements. The analytical model, validated against
transfer of heat, moisture, gas, and ions in the micro-pore available results from beams exhibiting general and localized
structure are addressed. The tool has been used to conduct corrosion, was used to investigate the effect of varying the
simulation studies and examples were presented to note that size of the corrosion zone and the corrosion degree in the
the method can roughly predict ingress of ions, beam mid-span region on deflections and the serviceability
carbonation, and corrosion phenomena for different limit state loads. A performance-based service life
materials, curing, and environmental conditions. The formulation for corrosion-affected reinforced concrete
“THI” physical model for estimating the coupled transport marine structures was identified by Dr. C. Q. Li (United
of heat, moisture, and chloride ions in concrete was Kingdom) that models periods of the service life of a
reported by Dr. I. Petre-Lazar (France). The model, which structure (e.g., corrosion initiation, corrosion-induced
can be applied to concrete structures exposed to varying concrete cracking, and crack-width evolution). Time-
temperatures, moisture, and chloride conditions, was dependent reliability is employed to determine the
illustrated through its application to assessment of chloride probability of attainment of each period of service life so that
ingress into concrete cubes under two conditions, 60% and structural response is closely related to design parameters,
100% relative humidity, that were suddenly immersed into and decisions can be made periodically with regard to the
seawater. A service life approach that combines finite- repair or strengthening of a structure. Development of echo
element modelling of chloride transport and a reliability- methods (e.g., impulse radar, ultrasonic echo, and impact-
based analytical model for onset of damage and its echo) for non-destructive testing in civil engineering for
accumulation for service life prediction of reinforced localization and measurement of the concrete cover of steel

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reinforcement and tendon ducts; thickness and geometry the effect of the production method (w/c affect), cement type,
determinations of structures; localization of honeycombing and aggregate type on the resistance of commercially
and compaction faults; inspection of tendon ducts, especially produced sewer pipes or inspection pits. Application of the
grouting defects and compaction faults around them; and method, a modification of the Pomeroy model for concrete
localization of delaminations of multilayered structures, was degradation through addition of water absorption as an
presented and several specific applications were described by important parameter, next to alkalinity, indicated that the
Dr. M. Krause (Germany). For the special situation where a aggregate type influenced concrete degradation to the largest
building element is accessible from one side only, it was extent and Portland cement concrete performed better than
noted that the most successful approach is to use scanning slag cement concretes.
measurement techniques and reconstruction calculations that Sixteen papers were presented during the third session of
can produce an image of the investigated volume. Dr. G. the workshop that primarily addressed performance-related
Moriconi (Italy) characterized a continuous monitoring design methods, maintenance and repair, and applications. A
system for preventative and planned maintenance of probabilistic service life estimation method for use in
reinforced concrete structures that provides signals, revealed maintenance planning for existing concrete structures
by means of reference electrodes, that are sent to a peripheral subjected to carbonation–induced corrosion of steel
device for remote reading where they are analyzed, stored, reinforcement was presented by Dr. T. Teruzzi (Switzerland).
and then retransmitted to a monitoring station for final Using the distribution functions of concrete cover and
processing. Electrode placement is governed by structure carbonation depth obtained from nondestructive testing and
geometry and environmental conditions, and preliminary laboratory studies, the method provides a facility manager
results demonstrate that the monitoring system can detect the with service lives (time at which probability of failure
early presence of conditions promoting corrosion induction reaches a maximum allowable value), for different failure
making early intervention possible to reduce maintenance conditions (e.g, plots of probability of failure as a function of
costs. A methodology (RESTOR) for non-destructive time for different values of concrete cover). Dr. J. Rodriguez
diagnosis of corroded reinforced concrete structures utilizing (Spain) outlined strategies for management of rehabilitation
visual observations to evaluate the corrosion state of the of concrete structures that are being addressed within the
concrete cover was described by Dr. T. Vidal (France) that is European research project REHABCON. The end product of
aimed at re-evaluation of the mechanical behavior in service this on-going project will be a users manual that will describe
and the load-bearing capacity of structures. Distribution of strategies for the rehabilitation of concrete structures (e.g.,
corrosion along the structure is inserted into a mechanical performance requirements, test methods and standards), and
model of corroded reinforced concrete behavior that permits descriptions of alternative repair and upgrading systems,
prediction of the residual mechanical behavior in terms of while integrating technical, economical, and environmental
global displacements and strains at the service and failure evaluations into a management system. Considerations
stages (currently limited to 2-D concrete structures but a 3-D towards development of performance-related design methods
version is under development). Dr. C. Bernstone (Sweden) for concretes to withstand environmental actions in terms of
presented a web-based digital imaging technique utilizing limiting values for concrete composition and established
charge-coupled device (CCD) technology in combination concrete properties were overviewed by Dr. Nevs (Portugal)
with image analysis methods developed to measure and Annex F of European Standard EN 206-1 was identified
displacements and strains in mechanical test pieces that have as containing limiting values for concrete composition. The
been assembled for remote crack monitoring of dams. The in situ performance and durability-related properties for eight
condition monitoring system (Conwide System III) has been concrete mixtures fulfilling exposure categories in the
applied to a cantilever buttress dam and is based on data Standard for corrosion were evaluated and results indicated
collection through a logger connected to sensors that monitor that oxygen permeability, capillary absorption, chloride
the power-generation process, a graphical user interface, and diffusion by migration, and accelerated carbonation tests can
a database for long-term data storage. A method was be used in performance-related design methods. European
described by Professor J. Kasperkiewicz (Poland) for Pre-standard DD ENV 1504 for concrete repair with respect
evaluation of the current state of hardened concrete based on to specification of basic repair material properties was
structural analysis of small samples of material taken from summarized by Dr. F. O’Flaherty (United Kingdom) and
selected elements of the construction, supplemented by properties considered important for efficient long-term
visual observations, with data processing performed through performance identified (i.e., elastic modulus, shrinkage, and
application of artificial intelligence (AI) such as artificial creep). Using findings from repairs to actual highway
neural networks or machine learning. Although AI is structures, guidelines were presented for properties that will
promising and has been applied in planning the maintenance lead to satisfactory repair material performance (e.g., elastic
of structures or scheduling an optimum maintenance strategy, modulus, free shrinkage, and tensile creep). The
it has had limited application because it requires conclusions development of a risk-based methodology for implementing
to be developed by automatic reasoning, based on submitted structural concrete patch repairs, especially with respect to
collections of examples (i.e., AI requires the preliminary need for propping during the repair procedure, was discussed
action of preparation of an experimental database containing by Dr. T. D. G. Canisius (United Kingdom). Current projects
well defined or measurable properties of hardened concrete related to development of such a methodology for patch
for training the AI system). A new procedure for repairs were introduced (e.g., Foundation for Built
microbiological testing of concrete simulating biogenic Environment study and REHABCON). Dr. T. van Beek
sulfuric acid corrosion in sewage systems was presented by (Netherlands) presented a lifetime extending maintenance
Dr. N. De Belie (Belgium) that has been used to investigate model that can be used to prepare optimal repair strategies

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Materials and Structures / Matériaux et Constructions, Vol. 36, November 2003

over the lifetime of a structure. Observations and data time of exposure, for a period up to 50 years. The
obtained in the field were used to validate the model whose importance of post-tensioning systems to the leak tightness
primary input parameters are related to deterioration, and structural integrity of Swedish nuclear power plant
lifetime-extension, and cost. Dr. P. Tikalsky (United States) containments was described by Dr. P. Anderson (Sweden) as
characterized environmental conditions, highway well as measuring techniques used for determination of
maintenance practices, design practices, specifications, and tendon forces. The influence of friction between the tendon
construction techniques in the northeastern U.S. that have and its conduit, both when the tendon is tensioned and when
produced conditions that accelerate the deterioration of its force is determined, was pointed out and it was noted that
highway bridges and structures. Changes in the form of use under unfavorable conditions the force losses in a tendon
of performance-based concrete designs and specifications may not be detected by measurements at the tendon
(e.g., requirements for performance-based concrete mixtures anchorage. Dr. J-L. Valfort (France) characterized a system,
and detailed quality control measures to batch, place, and consisting primarily of embedded deformation gages and
cure long-life structural elements) that are being pendula, for monitoring the inner prestressed concrete
implemented by the Pennsylvania Department of containment vessel of the French double-wall containments
Transportation to increase the lifetime of highway-related to determine whether the delayed behavior of the inner wall
structures and decrease the life-cycle costs were identified. It is in accordance with its basic design assumptions. A
was noted by Dr. M. Jolin (Canada) that conventional reliability-based approach, including updating to incorporate
analytical rating methods for assessing concrete bridges in available strain data, is utilized to account for uncertainties
some cases may not be capable of accurately representing the and provide a realistic variability range for the predicted
structural behavior of existing bridges, resulting in bridges long-term delayed strain behavior of the inner concrete wall.
being classified as structurally deficient even though they A methodology aimed at assessment of the composite liner
don’t show major signs of distress. Three approaches that is to be used to improve the leak tightness of the
utilized by the Province of Quebec for identification of prestressed concrete inner containment of the French
deficient bridges are described (i.e., long-term monitoring 1300/1450 MW(e) nuclear power units was reported by Dr.
under service conditions, diagnostic field testing involving Heinfling (France) that utilizes a reliability evaluation of
static and dynamic conditions, and analytical modeling) and containment vessel repairs through coupling of finite-element
a case study presented. Dr. M. Ghosn (United States) and probabilistic analyses. The methodology predicts long
outlined a recently developed approach for strengthening term creep and shrinkage in the concrete wall and involves
deteriorated concrete bridge beams through attachment of finite-element analysis of one-quarter of the vessel with
fiber-reinforced plastic (FRP) sheets to the tension side of the structural reliability analysis used to compute the probability
beams using epoxy-based adhesives. In addition, a reliability of failure of a mechanical system with respect to a prescribed
model for studying the long-term performance of the FRP- failure criterion by accounting for uncertainties arising in the
repaired beams to adverse environmental conditions has been model description or the environment (loading). An example
developed based on laboratory results that account for of how predictive models of the deterioration of reinforced
uncertainties associated with predicting the load-carrying concrete pipes and the consequences of failure can be used to
capacity of the reinforced beams over their lifetime. A develop risk-based replacement strategies for underground
statistical approach for use in managing the visual inspection reinforced concrete pipe networks was detailed by Dr. Capra
and in situ testing of a 120-span 5-km-long viaduct in Italy (France). Markov and semi-Markov models are used to
was described by Dr. E. Proverbio (Italy). In the assessment, model pipe deterioration with strategies for replacement of
visual inspections were utilized to develop a damage index, the pipes dependent on risks associated with failure of a
which was used in conjunction with diagnostic techniques water distribution network and costs associated with
(e.g., potential mapping, carbonation and chloride profiles, replacing the pipes, including removal of existing pipes, cost
and concrete compressive strength results) to identify areas of new pipes, and cost of service interruption if there is a
where rehabilitation was required. Monitoring of the 200 m temporary closure.
high cooling tower at the Niederaussem lignite coal power
station and studies to evaluate the durability of the cover
concrete were described by Dr. H. D. Köpper (Germany). 4. CONCLUSIONS AND
Monitoring investigations involved determination of dead RECOMMENDATIONS
load, settlement, wind, temperature, material properties, steel
reinforcement corrosion, and cracking, with results
supplemented by laboratory evaluations of companion 4.1 Conclusions
concrete blocks subjected to somewhat harsher conditions • Condition assessments involving visual
than experienced at the cooling tower. Dr. M. Ferreira examinations supplemented by non-intrusive as well as
(Portugal) outlined a probability-based approach to service intrusive inspection methods provide the basis to help
life analysis of Norwegian concrete harbor structures that assure continued reliable and safe operation of reinforced
involved field investigations (e.g., chloride penetration, concrete structures as well as providing data for input into
surface potential, cover measurements, and chloride service life prediction models.
diffusivity) of three relatively new structures. Statistical • Improved service life prediction models for ingress
parameters that define the probability density curves for the of chlorides causing initiation of steel reinforcement
variables of the model developed were used to develop corrosion that incorporate increases in surface chloride
probabilities of failure for key elements in the structures in content with time and achieved diffusion coefficient have
the form of curves presenting time to depassivation versus

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been developed, but uncertainties still exist with respect to and probabilistic reliability estimation for assessments of
extrapolations beyond the time for which data are available. degradation effects on concrete structures and predicting
• Numerical simulation methods are available that can service lives, but they are highly dependent on the quality
be used as tools to indicate the effects of repair or of the damage model utilized.
rehabilitation on service life of reinforced concrete • Recent developments with respect to methods that
structures subjected to hostile environments such as utilize a global damage approach based on dynamic
chloride exposure, but present results are more qualitative response measurements or artificial intelligence involving
than quantitative. artificial neural networks or machine learning show
• Methodologies for simplified as well as refined promise for structural lifetime management.
assessments of reinforced concrete structures subjected to • The overall performance of concrete structures in
corrosion have been developed to indicate the general facilities related to power generation has been good and
damage level of the structures, and to indicate what effect considerable research is presently being undertaken to
steel reinforcement corrosion has on the safety or structural provide information for use in monitoring the in-service
margins taking aleatory and epistemic uncertainties into condition of the structures as well as providing data and
effect. methodologies to demonstrate continued satisfactory
• Although the past durability design of concrete performance (i.e., manage aging).
structures in large measure has been dealt with indirectly
(e.g., cement content, water-cement ratio, and cover), 4.2 Recommendations
procedures are presently available through programs
sponsored by BRITE/EURAM and the European • A 3rd RILEM Workshop on Life Prediction and
Community for service life design based on performance Aging Management of Concrete Structures should be held
characteristics of the materials involved and focusing on the in Paris, France in two to three years.
specific environment, use, and maintenance strategy for the • The various organizations addressing the workshop
structure, but existing degradation and environmental topic (e.g., RILEM, American Concrete Institute,
models need to be improved and extended (e.g., with BRITE/EURAM, and European Committee on Concrete)
respect to condition assessment and influence of repairs and should work more closely together to develop a consensus
protection systems). approach for service life estimations of reinforced concrete
• Approaches are available that combine deterministic structures.
nonlinear structural analysis, simulation of aging effects,

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