Professional Documents
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Old 200 Kva CPG Parts Catluge
Old 200 Kva CPG Parts Catluge
Generator Set
6CT/CTA Engine with PowerCommand 1.1 and 3.3
Controls
C180 D5
C200 D5
C220 D5
C250 D5
C170 D6
C185 D6
C200 D6
C225 D6
English
Original Instructions 9-2019 A034H653 (Issue 12)
Publication A034H653 Parts Manual
Issue 12 − 9−2019 Model: C170 D6 − C250 D5
Table of Contents
Description Page
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Quick Serve Online (QSOL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Related Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Model Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Service Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Paint and Thread Sealant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Engine Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Electric Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Engine − Fuel Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Air Cleaner − Normal Duty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Air Cleaner − Heavy Duty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Exhaust Flexible Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Muffler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Radiator (6CTA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Radiator (6CTAA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Radiator Components (6CTA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Radiator Components (6CTAA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Alternator Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Skid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Skid − Rental . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Skid Rail Ends − Rental . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Fuel Tank Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Battery Charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Battery Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
PC1.1 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
PC3.3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Pedestal Installation (UC274) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Blind Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Current Transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Circuit Breaker (400A and 630A) Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Circuit Breaker (800A) Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Actuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Safety Precautions
The following symbols are used in Cummins manuals to alert users to the potentially dangerous conditions
relating to maintenance of equipment and replacement of parts. Please read and observe.
This symbol warns of immediate hazards which will result in severe personal injury or
death.
This symbol refers to a hazard or unsafe practice which can result in severe personal
injury or death.
This symbol refers to a hazard or unsafe practice which can result in severe personal in-
jury or product or property damage.
Improper operation and maintenance can lead to severe personal injury or loss of life
and property by fire, electrocution, mechanical breakdown or exhaust gas asphyxiation.
Read and follow all safety precautions in the health and safety manual 0908−0110.
Contact with USED ENGINE OILS has been identified by a United States federal agency
and some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When
checking or changing engine oils take all necessary precautions not to ingest, breathe
the fumes or contact the used oil.
Contact with ASBESTOS has been identified by a United States federal agency and
some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When
handling engine gaskets take all necessary precautions not to ingest, breathe or contact
the dust from the gaskets! Use adequate ventilation and wear protective gloves, masks
and clothing!
Contact with BENZINE and LEAD, found in gasoline, fuel additives and solvents has
been identified by a United States federal agency and some USA state agencies as caus-
ing CANCER or REPRODUCTIVE TOXICITY. When checking, draining or adding gaso-
line and fuel additives or using solvents take all necessary precautions not to ingest,
breathe the fumes or contact the liquids. Use adequate ventilation and wear protective
gloves, masks and protective clothing!
Alternator Parts:
Cummins Generator Technologies
Within the US: 1−763−528−7301
Outside the US: +44 (0) 1780−484744
Web: http://www.cumminsgeneratortechnologies.com
Related Literature
The related literature that is appropriate to your generator set includes:
S Operator Manual for Generator Set (0908−0016)
S Operator Manual for each Control option (0908−0115_V1 and 0908−0115_V2)
Model Identification
This manual covers generator set models produced under the Cummins brand name.
To avoid errors or delay in filling your parts order, always state the MODEL and SERIAL NUMBER from the
Cummins nameplate.
The engine serial number is located on a data tag on the engine or is stamped on the engine block.
The control software number is located on the electronic control module (ECM) or can be obtained via the
digital interface if one is available.
For reference document your generator set information in the spaces below.
Abbreviations
Some of the following abbreviations may be used throughout this Parts Manual:
AC Alternating Current LED Light−Emitting Diode
ACB Air Circuit Breaker LTP Limited Time Power Rating
ACH Anti−Condensations Heaters LTA Low Temperature Aftercooling
ATS Automatic Transfer Switch LV Low Voltage
Amp Ampere
M Meter
A/R As Required
MCB Miniature Circuit Breaker
AVR Automatic Voltage Regulator
MCCB Moulded Case Circuit Breaker
AWG American Wire Gauge
MF Mains Failed
BHP Brake Horsepower MFSS Master First Start Sensor
BMS Building Measurement System mm Millimeter
BST Busnar Sensing Transformer MOH Mobile Off Highway
MR Mains Returned
CAN Controlled Area Network
MST Mains Sensing Transformer
CB Circuit Breaker
MSU Mains Sensing Unit
CCA Cold Cranking Amps
MV Medium Voltage
CHP Combined Heat and Power
COP Continuous Power Rating NEC Neutral Earthing Contact
CT Current Transformer NFS Not For Sale
dB(A) Unit of noise level NPT National Pipe Thread
DC Direct Current OD Outside Diameter
Deg Degree oz. Ounce
DIP Dual In−line Package
DMC Digital Master Control PC PowerCommand 3.3
DMSU Demand Load Standby Unit PC Printed Circuit
PF Power Factor
ECM Engine Control Module Ph Phase
EFC Electronic Fuel Control PFC Power Factor Controller
EIT External/Internal Tooth PLC Programmable Logic Controller
EMCU Engine Monitoring and Control Unit PMG Permanent Magnet Generator
EMF Electromotive Force PRP Prime Power Rating
EPROM Erasable Programmable Read PSU Power Supply Unit
Only Memory PT/CT Potential Transformer/Current
EPU Engine Protection Unit Transformer
ET External Tooth PTC Power Transfer Control
FAE Full Authority Engine QCC Quadrature Current Control
FSS First Start Sensor
RFI Radio Frequency Interference
GCP Generator Control Panel RMS Root Mean Square
GFI Ground Fault Interrupter RPM Revolutions Per Minute
GKWT Global Kilowatt Transducer RT Right
HMI Human/Machine Interface RTD Resistance Temperature Detector
HV High Voltage Spec Specification
IC Integrated Circuit Thk Thick
ID Inside Diameter
IEC International Electrotechnical UL Underwriters Laboratories Inc.
Commission UNC Union National Coarse
I/O Input / Output UNF Union National Fine
IT Internal Tooth V Volts
kVA Apparent Power VAC Volts, Alternating Current
kVAR Reactive Power VCB Vacuum Circuit Breaker
kW Active / Real Power (Kilowatt) VDC Volts, Direct Current
kWh Unit of electrical energy or work VF Volt−free
VT Voltage Transformer
LPG Liquid Petroleum Gas
LT Left W/(ET, IT, EIT) With
Labels
1 2 3 4 5 7
10
6 8
9
11
12
Consumables
The following is a list of consumables associated with the generator models covered in this manual:
Service Consumables
Ref.
Page No. Part No. Description Qty
13 C330−0021−01 Hose, Plain − Engine 1
17 C240−0022 Element, Primary − Air Cleaner 1
17 C240−0023 Element, Secondary − Air Cleaner 1
19 0503−1634−01 Hose, Plain − Water Heater 1
11 3911571 Belt, V 1
11 3401544 Element, Lube Oil Filter 1
11 3931063 Filter, Fuel 1
11 3930942 Filter, Fuel 1
Engine Accessories
6
3
7 8
Engine Accesories
Engine Mounting
1 6
2 11
14
10
7
11
8
3 4 15
DETAIL B
12
DETAIL A
SEE DETAIL B
SEE DETAIL A
SEE DETAIL C
13
DETAIL C
Engine Mounting
Electric Start
6
8
7
9
3
3 4
2
6
5
3 4
5
6
5
4
5
6
5
6 1
4 9 3
5
10 13
15
7
2
17
11
12
16
14
Water Heater
2 1
5 7
10
12
11
13
9
Water Heater
Muffler
1
2
3
Radiator (6CTA)
15
5
2 13 7
10
14
11
5 3 16
17
4
6
12
14
8
9
Radiator (6CTA)
Radiator (6CTAA)
1 15
9 2
14
4
2
4
11
6
13
10
4 2 16
17
3 12
5
2
8
4
7 14
Radiator (6CTAA)
4 2
5 1
11
1 12 9 3
Alternator Installation
15
14
10
6 5 11
14
10 4
2
7 12
16 3
13
Alternator Installation
Skid
2
1
5
7
Skid − Rental
1
3
6
8
9
5
2
1
8
7
2
3
1 3 2
10
2
5
6 7
11
4 8
Skid Floor
3 5
2
4
Battery Charger
Battery Charger
11
Battery Installation
Enclosure
2 1
10
7
9 6
12
9 BOTTOM VIEW
4
5
8 8 11 3
BOTTOM VIEW
Control
25 17 8 11 24 16 15
19 24 3
5
25 6
17
7
25
17
21
28
18 2 10 23
13 20 19 24 22
PC1.1 Installation
Control
18 38 37 36
40
33
34
22
19 20 21 23
34 33
32 29 15
4
9 32
29 31 29 14
6
35 5
1 10
29
30
41
7 17
11 39
29
33 32
29
34
32
2
13 12 16 3
PC3.3 Installation
14 5
6
13
12
12
9
13
8
4
7
1
11
10
Blind Panel
9 3 8
2
5 9
6 3
10
4
1
2
3
Current Transformer
17 13
22 20
15 11 21 19
23 5
6 12
7 15
14
18 16
17
10 9
2 3 4
22 23 21 19 20
13
6 11
7 12
14
15
16
17
5
18
10 9
1 2 3 4
Actuator
3
5
7
4
1
Topical Index
A Cleaner, Air − Heavy Duty, 17
Cleaner, Air − Normal Duty, 16
Actuator, Governor, 56 Cordage, Ground, 14
Alternator, 11 , 29 Cover, Control, 43 , 45
Cover, Display, 43
C G
Cable, Battery, 14 Gauge, Level, 35
Cable, Power, 53 , 55
Card, Control, 45 H
Charger, Battery, 37 , 38 Harness, Alternator, 43 , 45
Index (Continued)
Harness, Battery Charger, 37 , 38
R
Harness, Control Panel, 43 , 45
Harness, Engine, 43 , 45 Radiator, 23 , 25
P
Paint and Thread Sealant, 8
T
Panel, Blind, 48 Transformer, Current, 51
Panel, Circuit Breaker, 53 , 55 Tube, Air Cleaner, 17
PC1.1 Installation, 43
PC3.3 Installation, 45
Pedestal (UC274, 47
V
Pipe, Exhaust, 20 Valve, Drain, 13
Plate, Floor, 36 Valve, Solenoid, 15
Numerical Index
Part No. Page Part No. Page Part No. Page Part No. Page
0140−3594, 16 098−8130, 7 C041−0006, 13 , 17 , 19 , 23 , C071−0012−11, 26 , 27
25 , 29 , 30 , 31 , 32 , 40 ,
0140−3595, 16 098−8219, 7 43 , 45 C071−0012−15, 17
0140−3597, 16 098−8312, 7 C071−0012−18, 17
C041−0008, 40
0150−2120, 56 3401544, 8 , 11 C071−0012−22, 17
C041−0018, 13 , 29
0150−2679, 56 3910131, 11 C071−0013−10, 20
C041−0020, 13 , 29
0150−2681, 56 3911571, 8 , 11 C071−0015−10, 27
C041−0023, 13
0150−2682, 56 3930942, 8 , 11 C091−0017, 48 , 53 , 55
C045−0003, 14
0151−0708−01, 56 3931063, 8 , 11 C091−0030, 14
C045−0004, 48 , 53 , 55
0179−3544−01, 16 402−0779−05, 13 C091−0035, 14
C046−0016, 53
0193−0432, 43 , 45 4058964, 11 C110−0056, 43 , 45
C046−0017, 53 , 55
0193−0468, 45 4320−0122, 45 C110−0101, 19
C046−0020, 55
0193−5580, 35 4988274, 11 C110−0148, 53
C048−0006, 53 , 55
0200−3046−39, 29 518−0601, 8 C110−0149, 55
C051−0031, 43 , 45
0200−3046−39F, 29 525−0305, 8 C110−0152, 43 , 45
C051−0067, 16
0200−3046−52, 29 5256413, 11 C110−0161, 43 , 45
C051−0077, 43 , 45
0200−3046−52F, 29 A028T766, 45 C110−0163, 47
C051−0078, 13
0300−6014, 43 A028X493, 43 , 45 C110−0165, 47
C051−0085, 30
0300−6050−02, 43 A044E397, 45 C110−0166, 47
C051−0086, 36
0300−6315−02, 45 A048Y518, 35 C110−0167, 47
C051−0087, 36
0300−6366−02, 45 A049J610, 15 C110−0175, 53
C051−0088, 36
0327−1265, 50 A049X527, 15 C110−0177, 48
C051−0090, 30 , 31
0327−1536, 49 A053E482, 38 C110−0178, 53
C051−0091, 30 , 31
0327−1617−01, 43 A053G276, 37 C110−0179, 55
C051−0101, 14
0402−0779−02, 30 , 31 A053J381, 38 C110−0185, 55
C051−0105, 47
0402−0779−05, 29 A054J968, 45 C110−0199, 45
0402−0828, 23 , 25 C051−0116, 29 C110−0201, 43
A054J973, 45
0502−0802, 35 C051−0139, 36 C110−0207, 45
A055G562, 43
0502−0827, 19 C051−0161, 31 C110−0208, 45
C025−0004, 19
0503−1634−01, 8 , 19 C051−0162, 32 C110−0210, 45
C031−0005, 14 , 17 , 36
0503−2481, 16 C051−0163, 32 C110−0211, 43
C031−0006, 23 , 25 , 29 , 47 ,
0505−0021, 19 48 , 53 , 55 , 56 C051−0164, 32 C115−0164, 17
0505−0131, 43 , 45 C031−0007, 13 , 17 , 19 , 23 , C051−0165, 32 C130−0085, 37 , 38
25 , 29 , 30 , 31 , 32 , 40 ,
0520−0939, 56 43 , 45 C061−0011, 19 C130−0098, 55
098−7894, 7 C031−0009, 40 C061−0012, 43 , 45 C130−0119, 43 , 45
098−7895, 7 C031−0019, 13 , 29 C061−0015, 43 C130−0120, 43 , 45
098−7902−03, 7 C041−0002, 43 , 45 , 49 , 50 C061−0017, 43 , 45 C130−0121, 43
098−8094, 7 C041−0003, 15 , 43 , 45 , 47 , C061−0018, 43 C130−0123, 53
48 , 53 , 55 C071−0008−01, 23 , 25
098−8095, 7 C130−0125, 45
C041−0004, 14 , 17 , 36 , 40 , C071−0008−02, 35
098−8097, 7 C130−0129, 43 , 45
48 , 53 , 55
098−8098, 7 C071−0012−02, 13 , 19 C130−0136, 49
C041−0005, 15 , 23 , 25 , 29 ,
098−8099, 7 47 , 48 , 53 , 55 C071−0012−10, 26 , 27 C130−0147, 45